Masking Protection Solutions

Transcription

6,000+ masking parts in-stock and ready to ship
caps
plugs
tapes
die-cuts
hooks & racks
company overview
For more than 65 years, Caplugs has been
the leader in product protection with
innovative parts that solve industrywide
challenges. Comprehensive manufacturing
capabilities, processes and a wide range of
materials allow us to meet your needs.
Over 400 million caps, plugs, packaging,
tubing and masking products are always
in-stock and ready to ship. While a dedicated
team of in-house engineers is also available
SEARCH PRODUCTS BY TYPE
caps ................................................................................................16-35
plugs............................................................................................. 36-67
miscellaneous masking & kits ................................................66-73
masking tapes ............................................................................ 74-79
masking die-cuts.......................................................................80-95
hooks, bars and racks ............................................................96-103
PAGE GUIDE
selector guide .........................................................................................6-7
why caplugs .............................................................................................. 8
experience and expertise ...................................................................... 9
for complete custom designs. With a global
quality certifications ..............................................................................10
manufacturing and sales presence and
production capabilities ........................................................................... 11
responsive customer service representatives,
custom engineered solutions ......................................................... 12-13
Caplugs brings solutions you can rely on.
rubber molded components .............................................................14-15
product offering ............................................................................... 16-103
quick fit selector guide for standard masking plugs ...............36-37
quick find selector guide for tapes & die-cuts .......................... 74-75
shercon masking product line
®
custom die-cuts .................................................................................80-81
ordering & samples .................................................................... 104-105
As the experts in precision masking solutions,
material selection by temperature ................................................ 106
we can offer the most comprehensive range of
material data ....................................................................................... 107
standard masking devices and in-house custom
terms & conditions ............................................................................. 108
capabilities with the full Shercon masking line.
index ........................................................................................................ 110
Our broad range of parts securely protects your
product during any finishing process including
painting, powder coating, anodizing, plating
and e-coating.
4
5
selector guide
caps
HCR SERIES
Flex500 hightemperature caps
Pages 20-21
®
miscellaneous masking & kits
HEZ & EZ
SERIES
Flex500® flexible
caps with pull-tab
Pages 26-27
HJS SERIES
HFC & VFC
SERIES
Flex500® flexible
tear-tab caps
Pages 20-21
Flex500® flexible caps
with flat pull-tab
Pages 28-29
HVC & VC
SERIES
PSC SERIES
PTC SERIES
Straight paper caps
Pages 34-35
Flex500 flexible
round caps
Pages 22-25
®
Tapered paper caps
Pages 34-35
RMCP-SH
SERIES
Rubber masking
cap/plugs
Pages 32-33
EP58-SH
SERIES
CSC SERIES
Clear stretchable
covers
Pages 70-71
MDT-SH SERIES
Multi-diameter
silicone tubing
Pages 66-67
Edge protectors
Pages 70-71
MKITS HVC
SERIES
Flex500® vinyl
masking kit
Pages 72-73
MKITS VC
SERIES
SK-SH SERIES
Standard vinyl
masking kit
Pages 72-73
ST-SH SERIES
UC-SH SERIES
PC21-SH
SERIES
PC25-SH SERIES
Silicone tubing
Pages 68-69
Masking starter kits
Pages 72-73
Silicone cord
Pages 68-69
masking tapes
SC-SH SERIES
Silicone caps
Pages 16-17
SFC SERIES
Silicone flange caps
Pages 34-35
SFP-SH SERIES
Silicone flanged
cap/plugs
Pages 60-61
SRC-SH
SERIES
Silicone grounding
caps
Pages 18-19
TS SERIES
Tapered silicone
cap/plug
Pages 30-31
UVCP-SH
SERIES
Silicone venting
cap/plug
Pages 32-33
WC-SH SERIES
Silicone washer caps
Pages 18-19
ZC-SH SERIES
Silicone zerk caps
Pages 18-19
US-SH
SERIES
Silicone sheeting
Pages 66-67
UST-SH
SERIES
22-SH SERIES KD11-SH
Amber polymide
SERIES
masking tape
Page 76
Silicone star tubing
Pages 70-71
Off-white crepe
paper masking tape
Page 77
Black neoprene plugs
Pages 40-41
DFPP-SH
SERIES
Dual-flanged
pull plugs
Pages 50-51
FP-SH SERIES
Rubber flangeless
plugs
Pages 56-57
GN-SH
SERIES
Green neoprene
plugs
Pages 40-41
HETV & ETV
SERIES
Flex500® external
thread plugs
Pages 62-63
HFPP-SH
SERIES
Hollow-flanged
pull plugs
Pages 50-51
HTP & TP
SERIES
Flex500® tapered
vinyl plugs
Pages 62-63
HUP-SH
SERIES
Hollow silicone plugs
Pages 38-39
PC30-SH
SERIES
Yellow polyester
masking tape
Page 77
PC90-SH
SERIES
Blue polyester
masking tape
Page 77
EV-SH SERIES
HUPH-SH
SERIES
Hollow silicone
plugs with handles
Pages 46-47
HVTP & VTP
SERIES
Flex500 tapered
vinyl plugs
Pages 62-63
®
HWP-SH
SERIES
Hollow washer plugs
Pages 42-43
MPP-SH SERIES
Multi-purpose plugs
Pages 42-43
MSP-SH
SERIES
Extra long
silicone plugs
Pages 42-43
MT-SH
SERIES
Mouse-Tail pull plugs
Pages 64-65
PP-SH SERIES
EPDM pull plugs
Pages 48-49
PTM-SH
SERIES
White vinyl
masking discs
Pages 89, 91
Green polyester
masking discs
Pages 82, 84, 86
Tapered paper plugs
Pages 64-65
RCK-SH
SERIES
Regular cork plugs
Pages 44-45
RMCP-SH
SERIES
Rubber masking
cap/plugs
Pages 32-33
SCK-SH SERIES
Short cork plugs
Pages 44-45
SFP-SH
SERIES
Silicone-flanged
cap/plugs
Pages 60-61
SHPP-SH
SERIES
Silicone hollow
pull plugs
Pages 50-51
SP-SH
SERIES
Silicone step plugs
Pages 60-61
SPP-SH
SERIES
Silicone pull plugs
Pages 48-49
Self-threading plugs
Pages 66-67
SWP SERIES
Silicone washer
plugs
Pages 58-59
TS SERIES
Tapered silicone
cap/plugs
Pages 30-31
UDPP-SH SERIES
Silicone dual-purpose plugs
Pages 58-59
UFP-SH SERIES
Silicone flangeless plugs
Pages 56-57
UHCP-SH
SERIES
Silicone hollow
cone plugs
Pages 64-65
UMFP-SH
SERIES
Silicone multiflanged plugs
Pages 60-61
UP-SH SERIES
Modular rack
bottom cross bar
Page 102
Silicone plugs
with handles
Pages 46-47
6
Green heavy-duty polyester
masking tape
Page 76
UTM-SH SERIES
Silicone thread masks
Pages 54-55
UVCP-SH
SERIES
Silicone venting
cap/plugs
Pages 32-33
UW-SH SERIES
Silicone washer plugs
Pages 58-59
UWM-SH
SERIES
Silicone washer
masks
Pages 52-53
UWPP-SH
SERIES
Silicone washer
pull plugs
Pages 52-53
BT100-SH
SERIES
Rubber blasting tape
Pages 78-79
EZ-SH SERIES
Off-white crepe paper
masking discs
Pages 83, 85, 87
SRT-SH
SERIES
AD-SH SERIES
Tan vinyl masking discs
Pages 89,91
Silicone tape
Pages 78-79
AF-SH SERIES
Silver aluminum foil
masking discs
Pages 88, 90
AIR-SH Series
Crepe paper or
aluminum masks for
aircraft windows
Pages 90-91
GC-SH SERIES
KD-SH SERIES
KP-SH SERIES
Off-white crepe paper
masking discs
Pages 83, 85, 87
Amber polymide
masking discs
Pages 83, 85, 87
LF-SH SERIES
White glass cloth
masking discs
Pages 83, 85, 87
PC-SH SERIES
PCD-SH SERIES
PR-SH SERIES
TF-SH SERIES
Silver lead foil
masking discs
Pages 88, 90
AR-SH &
CD-SH SERIES
Identification arrows
and dots
Pages 94-95
PB-SH SERIES
Blue polyester
masking discs
Pages 82, 84, 86
PC-SH SERIES
RECTANGLE
PC21 green polyester
die-cut tape rectangles
Pages 92-93
die-cut tape donuts
Pages 92-93
SQUARE
die-cut tape squares
Pages 92-93
Red polyester
masking discs
Pages 82, 84, 86
Grey Teflon®
masking discs
Pages 88, 90
WBD-SH
SERIES
Wishbone™ Discs
Pages 94-95
C-SH SERIES
Designed for powder
and e-coating
processes
Pages 96-97
CB-SH SERIES
Modular rack
rectanglular
cross bar
Page 102
CV-SH SERIES
Designed for powder
and e-coating
processes
Pages 96-97
ROD-SH SERIES
Rod and clip set for
modular rack
Page 102
S-SH SERIES
Designed for powder
and e-coating
processes
Pages 96-97
SB-SH SERIES
Smart Bar™
Pages 100-101
Silicone plugs
Pages 38-39
SHVA-SH SERIES
Designed for liquid and
powder coating processes
Pages 98-99
UPH-SH
SERIES
Green polyester
masking tape
Page 77
hooks, bars and racks
BCB-SH SERIES
STPS-SH
SERIES
White glass cloth
masking tape
Page 76
Pipe thread silicone
mask caps/plugs
Pages 54-55
PC-SH SERIES
PTP SERIES
Red polyester
masking tape
Page 77
PC198-SH
SERIES
masking die-cuts
plugs
BN-SH SERIES
PC11-SH
SERIES
UWPPLS-SH
SERIES
Silicone washer pull
plugs – long series
Pages 52-53
For other material and color options, contact customer service.
UWH-SH SERIES
Spin hooks
Page 103
SHVB-SH SERIES
Designed for liquid
and powder coating
processes
Pages 98-99
V-SH SERIES
Designed for powder and
e-coating processes
Pages 96-97
SHVC-SH SERIES
Designed for liquid and
powder coating processes
Pages 98-99
SPLINE-SH
SERIES
Modular rack part
Page 102
SQV-SH SERIES
Designed for powder
and e-coating
processes
Pages 98-99
TCB-SH SERIES
Top cross bar for
modular rack
Page 102
TH-SH SERIES
“T” hook for
modular rack
Page 102
VB-SH SERIES
Smart Hooks™ lock into
position
Pages 100-101
For prices, free samples and online ordering, visit our web site at www.caplugs.com/masking.
1-888-CAPLUGS (227.5847)
7
why caplugs?
experience and expertise
As the industry leader, we are uniquely positioned to provide
the best masking solutions. We don’t just sell parts - we're here
to ensure your needs are met with the right part that protects
your product. Whether it's through one of our standard parts, or
by working with you one-on-one to design a custom part, we are
committed to your unique product needs.
Caplugs has experience solving challenges across a wide range of
industries and applications, including masking solutions used in harsh
environments during an array of finishing processes.
Processes
Masking Solutions
Made Easy
E-coating
Electroless nickel plating
Masking Solutions Made Easy
Electroplating
Powder coating
Most Comprehensive Products and Capabilities
Hydraulics
• Most standard parts in-stock and ready to ship
Automotive
Painting
• Broadest range of product styles and sizes
Electronics
• Most extensive in-house custom capabilities
Caplugs
Solutions
• Stringent quality management system to ensure the highest quality
• Proven supplier across all industries
and applications
• THE industry experts
Blasting
Medical
Unmatched Service and Support
• Responsiveness to match your fast-paced
business needs
Anodizing
Furniture
Other
• Over 100 sales representatives and direct sales
for local support
• 20+ customer service representatives
General manufacturing
Heavy equipment
• Expert technical representatives
• Global coverage, localized service
Aerospace/Aviation
Sporting goods
Agriculture
HVAC/Appliance
• Comprehensive web site with free samples and
easy ordering
Industries Served
8
1-888-CAPLUGS (227.5847)
9
quality certifications
Caplugs has a comprehensive quality management system and
the latest technologies in testing and measurement equipment to provide
consistent quality.
Critical processes are followed to ensure a high
level of
accuracy, consistency, repeatability and record
production capabilities
With our multiple production processes, we can provide a solution that
best meets your needs. Caplugs boasts the largest inventory available,
with over 15,000 standard parts and 6,000+ different, masking-specific
parts in-stock and ready to ship.
retention is achieved.
Caplugs ensures a superior and consistent product is delivered
with the documentation our customers need.
Caplugs comprehensive quality
management system includes:
• Formal internal auditing process
Injection
Molding
Compression Molding
• 9 to 700 ton presses
• 100 to 1,200 ton presses
• Quick-change procedures
• Prototypes in 15 days
• Variety of shapes, sizes
and colors
• Interchangeable
molding system
• Capable of rubber-tometal bonding
• Inexpensive tooling with
quick turnaround
Vinyl Dip-molding
• Six Sigma method
• FMEA
Part Modification
• Gage R & R
• Dimensional report
• Risk assessments
• Statistical process controls
Die-cutting
• Measurement equipment:
• Any shape and size
— CMM
— Vision System
• Choose from a variety
of materials
— Beta LaserMike
• Prototypes in 24 hours
Extrusion
We can also alter existing
parts through secondary
operation processes including
pad printing, slicing, cutting
or hole punching
• Tubing, netting, edge
liners and other profiles
• Cut to desired length
in-line or run in spools
— CNC RAM Optical Instrumentation
— Mark-10 Digital Force Fixture up to 50 lbs.
Materials
Quality Certifications
Caplugs’ stringent quality management
systems ensure the necessary process
controls exist to provide our customers
with consistent, quality products.
• Our quality systems in the New York and
Pennsylvania facilities are certified to
ISO 9001 & ISO/TS 16949
• Our quality systems in our California and
Texas facilities are certified to ISO 9001
10
• Our quality systems in Shaghai and
Hangzhou, China are certified to ISO
9001 & ISO/TS 16949
• Buffalo, NY ISO 13485 certification
applies to all clean room medical
products
• Our environmental systems in the
New York, Pennsylvania and California
facilities are certified to ISO 14001
Our team of knowledgeable design engineers
will help you select the right materials from
many available standard options to suit your
particular application.
A resilient, reusable silicone material
recommended for temperatures up to
600°F (315°C)
Compound mixing
and development
• In-house chemists can mix materials
to achieve desired performance
characteristics
An economical vinyl material ideal for
one-time use recommended for
temperatures up to 500°F (260°C)
• Custom compounds are also available to
meet specific requirements
1.888.CAPLUGS (227.5847)
11
custom engineered solutions
If one of our standard parts does not meet your exact needs, allow
our team of in-house engineers to design a custom part for you.
We will take you through every step of the process, from design and
prototyping to tooling and production.
With our unique expertise, the latest
equipment and technology, an in-house tool
room and a wide array of material
options, your solution can be produced
quickly and economically.
Why choose custom?
Improves
worker
productivity
In-House Engineers
Caplugs has the largest and most experienced
staff of engineers in masking and product
protection.
Improves
production
line speed
Request a Quote
Our team is ready to develop your perfect solution.
Request a quote in four easy steps:
out the custom quote form located on our web
1 Fill
site, www.caplugs.com, email us at
[email protected] or call us at 1.888.caplugs.
Full in-house capabilities:
15 SOLIDWORKS® stations
3D modeling
Rapid prototyping
Advanced tool room
sales engineer will contact you to discuss
2 Adetails
and options.
Creates
better
finishing
quality
Reduces risk
of device
failure
and approve prototypes,
3 Receive
2D models or pre-production samples.
4 Production process begins.
Eliminates
manual
steps from
the finishing
process
3,000 interchangable mold base system
Precision custom die-cutting
12
Reusable masks
can lower costs
and satisfy
green objectives
1.888.CAPLUGS (227.5847)
13
rubber molded components
With a broad range of rubber molding capabilities and a full staff
of experienced engineering experts, Caplugs can meet your exacting
requirements from part design to tooling to full volume production.
Custom Molded Masks
Caplugs can help you solve your masking challenge – no matter how big or small.
Your dedicated project team will work with you from design and production to
fulfillment – quickly and cost-effectively.
Paintball gun mask
Air valve mask
Material: EPDM
Material: Ultrabake™
Finishing process: Powder coating
Finishing process: Anodizing
Quantity: 2,500
Quantity: 650
Sprocket pulley mask
10-stud axle mask
Material: Ultrabake™
Material: EPDM
Finishing process: Chrome plating
Finishing process: Wet paint
Quantity: 300
Quantity: 5,000
Engineered To Your Specifications
Our knowledgeable engineers will work with you one-on-one to design
a component fit for your specific applications and determine the best
process to meet your needs. Our in-house rubber molding capabilities
include:
Compound Mixing
Compression
molding
Transfer
molding
Injection
molding
In addition to a close collaboration with engineers, innovative design
software is utilized to create an efficient and effective solution using
3D models. With over 70 presses between 100 and 500 tons and one
1,200 ton press, we have the advanced resources to deliver projects
quickly, accurately and economically.
14
• Ingredients are weighed and mixed in
Banbury-style tilt mixers
• Compounds are rested
• Curing agents are added
• We perform MDR, SG, hardness, tensile
and elongation tests on every batch
• Additional tests are performed based on customer
need and our internal control plan; heat aging,
compression set, ozone resistance, low temperature
brittleness, staining, etc.
• Caplugs can mix the right compound for your
unique application
1.888.CAPLUGS (227.5847)
15
caps
SC-SH Series
Silicone Caps
Silicone Caps
Dimensions
SC-SH Series Ultrabake™ Silicone Caps are designed
to mask plain and threaded studs, tube ends and even
slotted holes; they will mask off the stud and allow
finishing up to it. Recommended for powder coating,
e-coating, plating and anodizing.
• Recommended temperatures up to 600°F (315°C)
• Rugged and durable
• Can stretch to mask larger dimensions
• Reusable
Material: Silicone Color: See chart for color coding
Note: Caps can also be produced in EPDM 350°F (177°C)
Dimensions
Caplugs No.
Color
SC37-0500
Clear
SC62
Dark Blue
SC70
Clear
SC93
Pink
SC93-0500
Dark Grey
SC93-1000
White
SC100-0500
Dark Blue
SC100
Light Green
SC109-0500
Yellow
SC109
Grey
SC109-1000
White
SC125-0500 Light Blue
SC125
Black
SC140-0500
Clear
SC140
White
SC148-0500
Dark Blue
SC148-0750
Dark Grey
SC148
Pink
SC156-0500 Light Green
SC156
Yellow
SC156-1250
Clear
SC164-1000
Black
SC172-0500
Grey
SC172
Light Blue
SC172-1500
Clear
SC180
Black
SC187-0500
White
SC187-0750
Light Blue
SC187
Clear
SC218
Yellow
SC223-0500 Dark Blue
SC223-1000
Black
SC223
Pink
SC234-0500
White
SC234
Light Green
SC234-1500
Yellow
SC250-0500
Clear
SC250
Grey
16
Fits Thread
Metric
UNC
M2
M3
M3
2-56
3-48
3-48
3-48
4-40
4-40
5-40
5-40
5-40
6-32
6-32
M4
M4
M4
8-32
8-32
8-32
10-24
10-24
10-24
M5
12-24
12-24
12-24
M6
M6
M6
1/4-20
1/4-20
1/4-20
A
In
.037
.062
.070
.093
.093
.093
.100
.100
.109
.109
.109
.125
.125
.140
.140
.148
.148
.148
.156
.156
.156
.164
.172
.172
.172
.180
.187
.187
.187
.218
.223
.223
.223
.234
.234
.234
.250
.250
SC-SH Series
B
mm
.94
1.57
1.78
2.36
2.36
2.36
2.54
2.54
2.77
2.77
2.77
3.18
3.18
3.56
3.56
3.76
3.76
3.76
3.96
3.96
3.96
4.17
4.37
4.37
4.37
4.57
4.75
4.75
4.75
5.54
5.66
5.66
5.66
5.94
5.94
5.94
6.34
6.35
In
.100
.187
.170
.195
.195
.195
.200
.200
.215
.215
.215
.250
.250
.265
.265
.240
.240
.240
.280
.280
.280
.292
.300
.300
.300
.280
.315
.315
.315
.338
.345
.345
.345
.360
.360
.360
.380
.380
C
mm
2.54
4.75
4.32
4.95
4.95
4.95
5.08
5.08
5.46
5.46
5.46
6.35
6.35
6.73
6.73
6.10
6.10
6.10
7.11
7.11
7.11
7.42
7.62
7.62
7.62
7.11
8.00
8.00
8.00
8.59
8.76
8.76
8.76
9.14
9.14
9.14
9.65
9.65
In
.500
1.000
1.000
.750
.500
1.000
.500
1.000
.500
.750
1.000
.500
1.000
.500
1.000
.500
.750
1.000
.500
1.000
1.250
1.000
.500
1.000
1.500
1.000
.500
.750
1.000
1.000
.500
1.000
1.500
.500
1.000
1.500
.500
1.000
mm
12.70
25.40
25.40
19.05
12.70
25.40
12.70
25.40
12.70
19.05
25.40
12.70
25.40
12.70
25.40
12.70
19.05
25.40
12.70
25.40
31.75
25.40
12.70
25.40
38.10
25.40
12.70
19.05
25.40
25.40
12.70
25.40
38.10
12.70
25.40
38.10
12.70
25.40
Packaging
Quantity
Per Bag
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
500
500
500
500
500
500
Caplugs No.
Color
SC281-0500
SC281
SC295-0500
SC295-1000
SC295
SC312
SC312-1500
SC340
SC355
SC375-0500
SC375-0750
SC375
SC375-1500
SC406
SC437
SC456-1000
SC456
SC468
SC480-1000
SC480
SC500
SC535
SC535-3000
SC562
SC600
SC625
SC625-2500
SC687
SC730
SC750
SC750-3500
SC780
SC812
SC875
SC937
SC970
SC1000
SC1000-2000
SC1062
SC1125
SC1187
SC1250
SC1350
SC1500
SC1500-1750
SC1750
SC1875
SC2000
Yellow
Light Blue
Black
Light Green
Clear
White
Pink
Black
Light Green
Pink
Dark Blue
Yellow
Grey
Light Blue
Black
Pink
Clear
White
Light Grey
Pink
Light Green
Yellow
Grey
Light Blue
Black
Clear
White
Pink
Light Green
Yellow
Grey
Light Blue
Black
Clear
White
Pink
Light Green
Yellow
Grey
Light Blue
Black
Clear
White
Pink
Light Green
Yellow
Grey
Light Blue
Fits Thread
Metric
UNC
5/16 – 18
5/16 – 18
M8
M8
M8
3/8 – 16
M10
M10
M10
7/16 – 14
M12
M12
1/2 – 13
1/2 – 13
M14
M14
M16
M19
M25
5/8 – 11
A
In
.281
.281
.295
.295
.295
.312
.312
.340
.355
.375
.375
.375
.375
.406
.437
.456
.456
.468
.480
.480
.500
.535
.535
.562
.600
.625
.625
.687
.730
.750
.750
.780
.812
.875
.937
.970
1.000
1.000
1.062
1.125
1.187
1.250
1.350
1.500
1.500
1.750
1.875
2.000
B
mm
7.14
7.14
7.49
7.49
7.49
7.92
7.92
8.64
9.02
9.53
9.53
9.53
9.53
10.31
11.10
11.58
11.58
11.89
12.19
12.19
12.70
13.59
13.59
14.27
15.24
15.88
15.88
17.45
18.54
19.05
19.05
19.81
20.62
20.62
23.80
24.64
25.40
25.40
26.97
28.58
30.15
31.75
34.29
38.10
38.10
44.45
47.63
50.80
In
.400
.400
.420
.420
.420
.440
.440
.460
.485
.505
.505
.505
.505
.531
.565
.581
.581
.593
.605
.605
.625
.635
.635
.686
.724
.750
.750
.812
.855
.875
.875
.905
.937
1.000
1.062
1.095
1.125
1.125
1.187
1.250
1.312
1.382
1.484
1.625
1.625
1.875
2.000
2.125
C
mm
10.16
10.16
10.67
10.67
10.67
11.18
11.18
11.68
12.32
12.83
12.83
12.83
12.83
13.49
14.35
14.76
14.76
15.06
15.37
15.37
15.88
16.13
16.13
17.42
18.39
19.05
19.05
20.62
21.72
22.23
22.23
22.99
23.80
23.80
26.97
27.81
28.58
28.58
30.15
31.75
33.32
35.10
37.69
41.28
41.28
47.63
50.80
53.98
In
.500
1.000
.500
1.000
1.500
1.000
1.500
1.000
1.500
.500
.750
1.000
1.500
1.000
1.000
1.000
1.500
1.000
1.000
1.500
1.500
1.500
3.000
1.500
1.500
1.500
2.500
1.500
1.500
1.500
3.500
1.500
1.500
1.500
1.500
1.500
1.500
2.000
2.000
1.500
1.500
1.500
1.750
1.000
1.750
2.000
2.000
2.000
1.888.CAPLUGS (227.5847)
mm
12.70
25.40
12.70
25.40
38.10
25.40
38.10
25.40
38.10
12.70
19.05
25.40
38.10
25.40
25.40
25.40
38.10
25.40
25.40
38.10
38.10
38.10
76.20
38.10
38.10
38.10
63.50
38.10
38.10
38.10
88.90
38.10
38.10
38.10
38.10
38.10
38.10
50.80
50.80
38.10
38.10
38.10
44.45
25.40
44.45
50.80
50.80
50.80
Packaging
Quantity
Per Bag
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
100
100
100
100
100
100
100
100
100
100
17
caps
WC-SH Series
Silicone Washer Caps
Silicone Washer Caps
WC-SH Series
Dimensions
Caplugs No.
WC-SH Series Ultrabake™ Silicone Washer Caps are
designed to plug plain and threaded holes and studs; they
will mask off the hole and leave a circular grounding or
earthing area around it. Recommended for powder coating,
WC125-0500
WC156-0500
WC172-0500
WC027-012
WC037-012
WC046-015
WC056-015
WC075-018
WC095-018
WC115-025
WC155-031
WC195-038
• Can be used to both cover studs and plug holes
• Washer design eliminates the need for two-stage masking
• Reusable
Optional Color: White
Color
Thread
Clear
Clear
Clear
Light Green
Pink
Clear
Red
Black
Yellow
Clear
Purple
Grey
M3
M4
M5
M6
M8
M10
M12
M16
M20
A
In
.500
.500
.500
.472
.472
.591
.591
.709
.820
.989
1.220
1.496
B
mm
12.70
12.70
12.70
12.00
12.00
15.00
15.00
18.00
20.83
25.12
31.00
38.00
In
.125
.156
.172
.106
.146
.181
.220
.295
.374
.453
.610
.768
C
mm
3.18
3.96
4.37
2.69
3.70
4.60
5.59
7.50
9.50
11.50
15.50
19.50
SRC-SH Series
In
.260
.320
.385
.244
.264
.323
.343
.421
.500
.657
.815
.972
D
mm
6.60
8.13
9.78
6.20
6.70
8.20
8.71
10.70
12.70
16.69
20.70
24.69
Silicone Grounding Caps
Silicone Grounding Caps
Caplugs No.
SRC-SH Series Ultrabake™ Silicone Grounding Caps
are ideal for grounding tabs. The larger sizes of this
cap have a tapered opening, which allows the coating
material to come close to the inside dimensions of
the cap.
SRC-1
SRC-2
SRC-3
SRC-4
SRC-5
• Can be used as a plug in small rectangular openings
Color
In
.248
.248
.470
.460
.490
mm
6.30
6.30
11.94
11.68
12.45
In
.394
.456
.374
.280
.687
mm
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
38.10
38.10
38.10
38.10
SRC-SH Series
Dimensions
B
A
Clear
Rusty Red
Clear
Yellow
Pink
In
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.500
1.500
1.500
1.500
Packaging
Quantity
Per Bag
1000
1000
1000
1000
1000
C
mm
10.01
11.58
9.50
7.11
17.45
Packaging
Quantity
Per Bag
500
500
500
500
500
500
500
250
250
250
250
250
In
.030
.030
.040
.035
.047
mm
.76
.76
1.02
.89
1.19
• Reusable
ZC-SH Series
Zerk Caps
Zerk Caps
ZC-SH Series
Dimensions
Caplugs No.
ZC-SH Series Zerk Caps are designed specifically to mask
Zerk fittings; they will mask off the fitting and allow
finishing up to it. Available with either a short handle
or with an extended handle, which eases installation
and facilitates removal from hard-to-reach spaces.
Recommended for powder coating, e-coating, plating
and anodizing.
ZC-S
ZC-L
ZC-S-N
ZC-L-N
Material
Color
Ultrabake™
Ultrabake™
Neoprene
Neoprene
Blue
Rusty Red
Green
Green
A
In
.232
.232
.232
.232
B
mm
5.89
5.89
5.89
5.89
In
.193
.193
.193
.193
C
mm
4.90
4.90
4.90
4.90
In
.364
.364
.364
.364
D
mm
9.25
9.25
9.25
9.25
In
1.179
2.333
1.179
2.333
mm
29.95
59.26
29.95
59.26
Packaging
Quantity
Per Bag
500
250
500
250
or 350°F (177°C)
• Reusable
Material: Silicone & Neoprene Color: See chart for color coding
SHORT
18
LONG
1.888.CAPLUGS (227.5847)
19
caps
HJS Series
HJS Series
Flexible Tear-Tab Caps
Flexible Tear-Tab Caps
Caplugs No.
HJS Series Caps are designed to be ergonomically
friendly with a soft, flexible feel and a finger grip,
making installation and removal of the cap quick and
easy. Caps maintain their flexibility after masking
processes giving you the option of removing after
processing, or leaving on as shipping protection and
allowing the end-user to remove it. Ideal for masking
applications during painting, plating and powder
coating operations.
Dimensions
B
A
In
.557
.609
HJS-582L
HJS-625L
mm
14.15
15.47
In
.604
.601
Packaging
Carton
Mini Pak
Quantity
Quantity
3000
600
4000
800
C
mm
15.34
15.27
In
1.330
1.240
mm
33.78
31.50
• Can withstand temperatures up to 500°F (260°C)
Material: Flex500® Color: Black
HCR Series
High-Temperature Caps
High-Temperature Caps
Caplugs No.
HCR Series Caps are temperature-resistant to
protect up to and beyond 500°F. These sleeves were
developed to mask and protect copper tubing during
high-temperature masking processes. These caps
were designed with exterior ribs to aid in removal and
installation. A slightly flared open end allows them to
be easily pushed onto the application.
C
A
B
• Can withstand temperatures up to 500°F (260°C)
Note: Additional sizes available - visit www.caplugs.com
A
20
HCR-320-20
HCR-450-32
HCR-580-32
HCR-510-18
HCR-700-32
HCR-375-8
HCR-375-14
HCR-820-32
HCR-1060-44
HCR-1330-44
HCR-1510-44
HCR-1630-48
Dimensions
B
A
In
.277
.412
.540
.470
.660
.404
.404
.780
1.015
1.285
1.484
1.560
mm
7.04
10.46
13.72
11.94
16.76
10.26
10.26
19.81
25.78
32.64
37.69
39.63
In
.320
.450
.580
.510
.700
.520
.520
.820
1.060
1.330
1.510
1.630
C
mm
8.13
11.43
14.73
12.95
17.78
13.21
13.21
20.83
26.92
33.78
38.35
41.40
In
1.28
2.03
2.06
1.23
2.13
.50
.86
2.13
2.81
2.75
2.75
3.06
mm
32.51
51.56
52.32
31.24
54.10
12.70
21.84
54.10
71.37
69.85
69.85
77.72
HCR Series
Packaging
Carton
Mini Pak
Quantity
Quantity
5000
1000
2000
400
1000
200
2000
400
1000
200
5000
1000
5000
1000
500
100
300
60
300
60
300
60
300
60
A
1.888.CAPLUGS (227.5847)
21
caps
HVC and VC Series
† Mini and Micro Paks available in standard color.
‡ Minimum order for Micro Paks is 2.
Flexible Round Caps
HVC Series temperature-resistant Caps protect up
to and beyond 500°F. Extremely flexible and durable
protective closures that are ideal for use as thread
protectors, dust and moisture seals, and as masking
caps during painting, plating or powder coating
operations.
Material: Flex500® or standard vinyl Color: Black
Optional Color: Yellow
Note: “B” dimension provided for reference only. Measured
approximately 1/4" from open end of part.
Note: For low-temperature vinyl, please refer to VC Series column.
Flex500®
Caplugs No.
Low-Temp
Vinyl
Caplugs No.
HVC-054-10
HVC-062-10
HVC-072-10
HVC-080-10
HVC-093-12
HVC-109-12
HVC-125-8
HVC-125-16
HVC-140-8
HVC-140-16
HVC-148-8
HVC-148-16
HVC-156-8
HVC-156-16
HVC-172-8
HVC-172-16
HVC-180-8
HVC-180-16
HVC-187-8
HVC-187-16
HVC-187-24
HVC-203-8
HVC-203-16
HVC-218-8
HVC-218-16
HVC-224-8
HVC-224-16
HVC-234-8
HVC-234-16
HVC-250-8
HVC-250-16
HVC-281-8
HVC-281-16
HVC-290-8
HVC-290-16
HVC-304-8
HVC-304-16
HVC-312-8
VC-054-10
VC-062-10
VC-072-10
VC-080-10
VC-093-12
VC-109-12
VC-125-8
VC-125-16
VC-140-8
VC-140-16
VC-148-8
VC-148-16
VC-156-8
VC-156-16
VC-172-8
VC-172-16
VC-180-8
VC-180-16
VC-187-8
VC-187-16
VC-187-24
VC-203-8
VC-203-16
VC-218-8
VC-218-16
VC-224-8
VC-224-16
VC-234-8
VC-234-16
VC-250-8
VC-250-16
VC-281-8
VC-281-16
VC-290-8
VC-290-16
VC-304-8
VC-304-16
VC-312-8
22
A
In
.054
.062
.072
.080
.093
.109
.125
.125
.140
.140
.148
.148
.156
.156
.172
.172
.180
.180
.187
.187
.187
.203
.203
.218
.218
.224
.224
.234
.234
.250
.250
.281
.281
.290
.290
.304
.304
.312
mm
1.37
1.57
1.83
2.03
2.36
2.77
3.18
3.18
3.56
3.56
3.76
3.76
3.96
3.96
4.37
4.37
4.57
4.57
4.75
4.75
4.75
5.16
5.16
5.54
5.54
5.69
5.69
5.94
5.94
6.35
6.35
7.14
7.14
7.37
7.37
7.72
7.72
7.93
Dimensions
B REF
In
mm
.09
2.29
.12
3.05
.13
3.35
.14
3.56
.15
3.81
.18
4.57
.20
5.08
.20
5.08
.21
5.33
.21
5.33
.24
6.30
.24
6.30
.24
6.10
.24
6.10
.25
6.35
.25
6.35
.26
6.60
.26
6.60
.27
6.86
.27
6.86
.27
6.86
.29
7.37
.29
7.37
.31
7.87
.31
7.87
.31
7.87
.31
7.87
.32
8.13
.32
8.13
.35
8.89
.35
8.89
.38
9.65
.38
9.65
.40
10.16
.40
10.16
.41
10.41
.41
10.41
.42
10.67
C
In
.625
.625
.625
.625
.750
.750
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
1.500
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
mm
15.88
15.88
15.88
15.88
19.05
19.05
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
38.10
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
Packaging
Carton
Mini Pak†
Quantity
Quantity
5000
n/a
5000
1000
5000
n/a
5000
1000
5000
1000
5000
1000
5000
n/a
5000
1000
5000
n/a
5000
1000
5000
n/a
5000
n/a
5000
n/a
5000
1000
5000
n/a
5000
1000
5000
n/a
5000
n/a
5000
n/a
5000
1000
4000
n/a
5000
n/a
5000
1000
5000
n/a
5000
1000
5000
n/a
4000
n/a
5000
n/a
5000
1000
5000
n/a
5000
1000
5000
n/a
5000
1000
5000
n/a
5000
n/a
5000
n/a
5000
n/a
5000
n/a
Micro Pak‡
Quantity
n/a
100
n/a
100
100
100
n/a
100
n/a
100
n/a
n/a
n/a
100
n/a
100
n/a
n/a
n/a
100
n/a
n/a
100
n/a
100
n/a
n/a
n/a
100
n/a
100
n/a
100
n/a
n/a
n/a
n/a
n/a
Flex500®
Caplugs No.
Low-Temp
Vinyl
Caplugs No.
HVC-312-16
HVC-312-24
HVC-343-8
HVC-343-16
HVC-375-8
HVC-375-16
HVC-406-8
HVC-406-16
HVC-437-8
HVC-437-16
HVC-460-8
HVC-460-16
HVC-467-8
HVC-467-16
HVC-490-8
HVC-490-16
HVC-500-8
HVC-500-16
HVC-531-8
HVC-531-16
HVC-562-8
HVC-562-16
HVC-600-8
HVC-600-16
HVC-625-8
HVC-625-16
HVC-625-24
HVC-640-8
HVC-640-16
HVC-665-8
HVC-665-16
HVC-687-8
HVC-687-16
HVC-690-8
HVC-690-16
HVC-725-8
HVC-725-16
HVC-750-8
HVC-750-16
HVC-812-8
HVC-812-16
HVC-812-24
HVC-843-8
HVC-843-16
HVC-870-8
HVC-870-16
HVC-875-8
HVC-875-16
HVC-875-24
HVC-937-8
HVC-937-16
HVC-985-8
HVC-985-16
HVC-1000-8
HVC-1000-16
HVC-1000-24
HVC-1062-16
HVC-1090-16
VC-312-16
VC-312-24
VC-343-8
VC-343-16
VC-375-8
VC-375-16
VC-406-8
VC-406-16
VC-437-8
VC-437-16
VC-460-8
VC-460-16
VC-467-8
VC-467-16
VC-490-8
VC-490-16
VC-500-8
VC-500-16
VC-531-8
VC-531-16
VC-562-8
VC-562-16
VC-600-8
VC-600-16
VC-625-8
VC-625-16
VC-625-24
VC-640-8
VC-640-16
VC-665-8
VC-665-16
VC-687-8
VC-687-16
VC-690-8
VC-690-16
VC-725-8
VC-725-16
VC-750-8
VC-750-16
VC-812-8
VC-812-16
VC-812-24
VC-843-8
VC-843-16
VC-870-8
VC-870-16
VC-875-8
VC-875-16
VC-875-24
VC-937-8
VC-937-16
VC-985-8
VC-985-16
VC-1000-8
VC-1000-16
VC-1000-24
VC-1062-16
VC-1090-16
Flexible Round Caps
A
In
.312
.312
.343
.343
.375
.375
.406
.406
.437
.437
.460
.460
.467
.467
.490
.490
.500
.500
.531
.531
.562
.562
.600
.600
.625
.625
.625
.640
.640
.665
.665
.687
.687
.690
.690
.725
.725
.750
.750
.812
.812
.812
.843
.843
.870
.870
.875
.875
.875
.937
.937
.985
.985
1.000
1.000
1.000
1.062
1.090
mm
7.93
7.93
8.71
8.71
9.53
9.53
10.31
10.31
11.10
11.10
11.68
11.68
11.86
11.86
12.45
12.45
12.70
12.70
13.49
13.49
14.28
14.28
15.24
15.24
15.88
15.88
15.88
16.26
16.26
16.89
16.89
17.45
17.45
17.53
17.53
18.42
18.42
19.05
19.05
20.63
20.63
20.63
21.41
21.41
22.10
22.10
22.23
22.23
22.23
23.80
23.80
25.02
25.02
25.40
25.40
25.40
26.97
27.69
Dimensions
B REF
In
mm
.42
10.67
.43
10.92
.45
11.43
.45
11.43
.50
12.70
.50
12.70
.53
13.46
.53
13.46
.56
14.22
.56
14.22
.58
14.73
.58
14.73
.58
14.73
.58
14.73
.61
15.49
.61
15.49
.62
15.75
.62
15.75
.65
16.51
.65
16.51
.69
17.53
.69
17.53
.73
18.54
.73
18.54
.76
19.30
.76
19.30
.77
19.56
.77
19.56
.77
19.56
.80
20.32
.80
20.32
.81
20.57
.81
20.57
.82
20.83
.82
20.83
.86
21.84
.86
21.84
.88
22.35
.88
22.35
.94
23.88
.94
23.88
.95
24.13
.98
24.89
.98
24.89
1.01
25.65
1.01
25.65
1.02
25.91
1.02
25.91
1.02
25.91
1.08
27.43
1.08
27.43
1.13
28.70
1.13
28.70
1.14
28.96
1.14
28.96
1.14
28.96
1.20
30.48
1.22
30.99
HVC and VC Series
C
In
1.000
1.500
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
1.500
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
1.500
.500
1.000
.500
1.000
.500
1.000
1.500
.500
1.000
.500
1.000
.500
1.000
1.500
1.000
1.000
mm
25.40
38.10
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
38.10
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
38.10
12.70
25.40
12.70
25.40
12.70
25.40
38.10
12.70
25.40
12.70
25.40
12.70
25.40
38.10
25.40
25.40
Carton
Quantity
5000
2500
5000
2500
5000
2500
5000
2500
5000
2500
5000
2500
5000
2500
5000
3000
5000
2500
5000
2500
2500
2000
3000
2000
2500
2000
1500
4000
2000
4000
2000
2500
1000
2500
1000
2500
1000
2500
1000
2500
1000
1000
2500
1000
1000
1000
2500
1000
1000
2000
1000
2000
1000
1000
1000
1000
1200
1200
1.888.CAPLUGS (227.5847)
Packaging
Mini Pak†
Quantity
1000
n/a
n/a
500
n/a
500
n/a
500
n/a
500
n/a
n/a
n/a
n/a
n/a
n/a
n/a
500
n/a
n/a
n/a
n/a
n/a
n/a
n/a
400
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
200
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
200
n/a
n/a
n/a
n/a
n/a
n/a
200
n/a
n/a
n/a
Micro Pak‡
Quantity
100
n/a
n/a
50
n/a
50
n/a
50
n/a
50
n/a
n/a
n/a
n/a
n/a
n/a
n/a
50
n/a
n/a
n/a
n/a
n/a
n/a
n/a
50
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
25
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
25
n/a
n/a
n/a
n/a
n/a
n/a
25
n/a
n/a
n/a
23
caps
HVC and VC Series Flexible Round Caps (cont.)
Note: “B” dimension provided for reference only. Measured approximately 1/4" from open end of part.
Note: For low-temperature vinyl, please refer to VC Series column.
Flex500®
Caplugs No.
Low-Temp
Vinyl
Caplugs No.
HVC-1125-16
HVC-1187-16
HVC-1250-16
HVC-1250-24
HVC-1312-16
HVC-1312-24
HVC-1375-16
HVC-1375-24
HVC-1437-16
HVC-1500-16
HVC-1500-24
HVC-1593-16
HVC-1625-16
HVC-1687-16
HVC-1750-16
HVC-1812-16
HVC-1875-16
HVC-1937-16
HVC-2000-16
HVC-2000-24
HVC-2125-16
HVC-2156-16
HVC-2250-16
HVC-2250-24
HVC-2375-16
HVC-2375-24
HVC-2460-16
HVC-2500-16
HVC-2500-24
HVC-2625-16
HVC-2625-24
HVC-2687-16
HVC-2750-16
HVC-2750-24
HVC-2875-16
HVC-3000-16
HVC-3000-24
HVC-3125-16
HVC-3125-24
HVC-3250-18
HVC-3375-18
HVC-3500-18
HVC-3500-24
HVC-3625-18
HVC-3750-18
HVC-3875-18
HVC-4000-20
VC-1125-16
VC-1187-16
VC-1250-16
VC-1250-24
VC-1312-16
VC-1312-24
VC-1375-16
VC-1375-24
VC-1437-16
VC-1500-16
VC-1500-24
VC-1593-16
VC-1625-16
VC-1687-16
VC-1750-16
VC-1812-16
VC-1875-16
VC-1937-16
VC-2000-16
VC-2000-24
VC-2125-16
VC-2156-16
VC-2250-16
VC-2250-24
VC-2375-16
VC-2375-24
VC-2460-16
VC-2500-16
VC-2500-24
VC-2625-16
VC-2625-24
VC-2687-16
VC-2750-16
VC-2750-24
VC-2875-16
VC-3000-16
VC-3000-24
VC-3125-16
VC-3125-24
VC-3250-18
VC-3375-18
VC-3500-18
VC-3500-24
VC-3625-18
VC-3750-18
VC-3875-18
VC-4000-20
24
A
In
1.125
1.187
1.250
1.250
1.312
1.312
1.375
1.375
1.437
1.500
1.500
1.593
1.625
1.687
1.750
1.812
1.875
1.937
2.000
2.000
2.125
2.156
2.250
2.250
2.375
2.375
2.460
2.500
2.500
2.625
2.625
2.687
2.750
2.750
2.875
3.000
3.000
3.125
3.125
3.250
3.375
3.500
3.500
3.625
3.750
3.875
4.000
mm
28.57
30.14
31.75
31.75
33.32
33.32
34.92
34.92
36.50
38.10
38.10
40.46
41.27
42.84
44.45
46.02
47.62
49.20
50.80
50.80
53.98
54.76
57.15
57.15
59.56
59.56
62.48
63.50
63.50
66.67
66.67
68.25
69.85
69.85
73.03
76.20
76.20
79.37
79.37
82.55
85.73
88.90
88.90
92.08
92.25
98.43
101.60
Dimensions
B REF
In
mm
1.27
32.26
1.33
33.78
1.39
35.31
1.39
35.31
1.45
36.83
1.45
36.83
1.52
38.61
1.52
38.61
1.58
40.06
1.64
41.66
1.64
41.66
1.72
43.76
1.77
44.96
1.83
46.48
1.89
48.01
1.95
49.58
2.02
51.31
2.07
52.76
2.14
54.36
2.14
54.36
2.27
57.79
2.30
58.57
2.40
60.96
2.40
60.96
2.52
64.14
2.52
64.14
2.61
66.29
2.65
67.31
2.65
67.31
2.77
70.49
2.77
70.49
2.84
72.31
2.91
73.91
2.91
73.91
3.03
77.09
3.16
80.26
3.16
80.26
3.285
83.44
3.285
83.44
3.410
86.61
3.535
89.79
3.660
92.96
3.660
92.96
3.785
96.14
3.910
99.31
4.035
102.49
4.160
105.66
C
In
1.000
1.000
1.000
1.500
1.000
1.500
1.000
1.500
1.000
1.000
1.500
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.500
1.000
1.000
1.000
1.500
1.000
1.500
1.000
1.000
1.500
1.000
1.500
1.000
1.000
1.500
1.000
1.000
1.500
1.000
1.500
1.125
1.125
1.125
1.500
1.125
1.125
1.125
1.250
mm
25.40
25.40
25.40
38.10
25.40
38.10
25.40
38.10
25.40
25.40
38.10
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
38.10
25.40
25.40
25.40
38.10
25.40
38.10
25.40
25.40
38.10
25.40
38.10
25.40
25.40
38.10
25.40
25.40
38.10
25.40
38.10
28.58
28.58
28.58
38.10
28.58
28.58
28.58
31.75
Carton
Quantity
500
500
500
500
1000
600
500
400
750
500
300
500
500
500
500
1000
250
600
250
300
500
500
500
300
200
250
250
400
250
400
200
400
300
200
250
250
250
250
300
200
250
225
200
200
200
200
100
Packaging
Mini Pak†
Quantity
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
Micro Pak‡
Quantity
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
Flex500®
Caplugs No.
Low-Temp
Vinyl
Caplugs No.
HVC-4125-20
HVC-4187-20
HVC-4250-20
HVC-4375-20
HVC-4500-20
HVC-4750-20
HVC-5000-22
HVC-5187-22
HVC-5375-22
HVC-5500-22
HVC-5750-22
HVC-6000-24
HVC-6250-24
HVC-6500-24
HVC-6750-24
HVC-7000-24
HVC-7250-24
HVC-7500-24
HVC-7750-28
HVC-8000-28
HVC-8500-28
HVC-8750-28
HVC-9000-28
HVC-9250-28
HVC-9375-28
HVC-9500-28
HVC-9625-28
HVC-9875-28
HVC-10000-32
HVC-10312-32
HVC-10750-32
HVC-11000-32
HVC-11375-32
HVC-11750-32
HVC-12000-32
HVC-12250-32
HVC-12500-32
HVC-12625-32
HVC-12875-32
HVC-13250-32
HVC-13500-32
HVC-13600-32
HVC-14000-32
HVC-14250-32
HVC-14500-32
HVC-15000-32
HVC-15625-32
HVC-15875-32
HVC-16000-32
HVC-16500-32
HVC-17375-40
HVC-18000-40
HVC-19000-40
HVC-20000-40
HVC-21000-40
HVC-24000-48
VC-4125-20
VC-4187-20
VC-4250-20
VC-4375-20
VC-4500-20
VC-4750-20
VC-5000-22
VC-5187-22
VC-5375-22
VC-5500-22
VC-5750-22
VC-6000-24
VC-6250-24
VC-6500-24
VC-6750-24
VC-7000-24
VC-7250-24
VC-7500-24
VC-7750-28
VC-8000-28
VC-8500-28
VC-8750-28
VC-9000-28
VC-9250-28
VC-9375-28
VC-9500-28
VC-9625-28
VC-9875-28
VC-10000-32
VC-10312-32
VC-10750-32
VC-11000-32
VC-11375-32
VC-11750-32
VC-12000-32
VC-12250-32
VC-12500-32
VC-12625-32
VC-12875-32
VC-13250-32
VC-13500-32
VC-13600-32
VC-14000-32
VC-14250-32
VC-14500-32
VC-15000-32
VC-15625-32
VC-15875-32
VC-16000-32
VC-16500-32
VC-17375-40
VC-18000-40
VC-19000-40
VC-20000-40
VC-21000-40
VC-24000-48
Flexible Round Caps (cont.)
A
In
4.125
4.187
4.250
4.375
4.500
4.750
5.000
5.187
5.375
5.500
5.750
6.000
6.250
6.500
6.750
7.000
7.250
7.500
7.750
8.000
8.500
8.750
9.000
9.250
9.375
9.500
9.625
9.875
10.000
10.312
10.750
11.000
11.375
11.750
12.000
12.250
12.500
12.625
12.875
13.250
13.500
13.600
14.000
14.250
14.500
15.000
15.625
15.875
16.000
16.500
17.375
18.000
19.000
20.000
21.000
24.000
mm
104.78
106.35
107.95
111.13
114.30
120.65
127.00
131.75
136.53
139.70
146.05
152.40
158.75
165.10
171.45
177.80
184.15
190.50
196.85
203.20
215.90
222.25
228.60
234.95
238.13
241.30
244.48
250.83
254.00
261.92
273.05
279.40
288.93
298.45
304.80
311.15
317.50
320.68
327.03
336.55
342.90
345.44
355.60
361.95
368.30
381.00
396.88
403.23
406.40
419.10
441.33
457.20
482.60
508.00
533.40
609.60
Dimensions
B REF
In
mm
4.285
108.84
4.347
110.41
4.410
112.01
4.535
115.19
4.660
118.36
4.910
124.71
5.180
131.57
5.367
136.32
5.555
141.10
5.680
144.27
5.930
150.62
6.180
156.97
6.430
163.32
6.680
169.67
6.930
176.02
7.180
182.37
7.430
188.72
7.680
195.07
7.930
201.42
8.180
207.77
8.680
220.47
8.930
226.82
9.200
233.68
9.450
240.03
9.575
243.21
9.700
246.38
9.825
249.56
10.075
255.91
10.200
259.08
10.512
267.00
10.950
278.13
11.200
284.48
11.575
294.01
11.950
303.53
12.200
309.88
12.450
316.23
12.700
322.58
12.825
325.76
13.075
332.11
13.470
342.14
13.720
348.49
13.820
351.03
14.220
361.19
14.470
367.54
14.720
373.89
15.220
386.59
15.845
402.46
16.115
409.32
16.240
412.50
16.740
425.20
17.615
447.42
18.240
463.30
19.240
488.70
20.240
514.10
21.240
539.50
24.240
615.70
HVC and VC Series
C
In
1.250
1.250
1.250
1.250
1.250
1.250
1.375
1.375
1.375
1.375
1.375
1.500
1.500
1.500
1.500
1.500
1.500
1.500
1.750
1.750
1.750
1.750
1.750
1.750
1.750
1.750
1.750
1.750
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.000
2.500
2.500
2.500
2.500
2.500
3.000
mm
31.75
31.75
31.75
31.75
31.75
31.75
34.93
34.93
34.93
34.93
34.93
38.10
38.10
38.10
38.10
38.10
38.10
38.10
44.45
44.45
44.45
44.45
44.45
44.45
44.45
44.45
44.45
44.45
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
50.80
63.50
63.50
63.50
63.50
63.50
76.20
Carton
Quantity
150
100
150
150
150
100
125
125
100
100
50
90
90
80
70
50
70
50
50
50
50
50
40
40
40
40
40
40
35
25
25
25
25
25
25
25
25
25
25
25
25
25
18
25
25
25
25
25
25
20
20
15
15
15
15
15
1.888.CAPLUGS (227.5847)
Packaging
Mini Pak†
Quantity
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
Micro Pak‡
Quantity
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
25
caps
HEZ and EZ Series
Flexible Caps with Pull-Tab for Easy Removal
HEZ and EZ Series Caps feature an extra long tab
centered at the top of the closure which allows the
cap to be finger-removed easily, eliminating the use
of tools that could damage threads or part surfaces.
Ideal for masking applications during painting, plating
and powder coating operations.
Note: For low-temperature vinyl, please refer to EZ Series column.
26
Flex500®
Caplugs No.
HEZ-187-12
HEZ-215-12
HEZ-240-12
HEZ-303-12
HEZ-365-12
HEZ-386-12
HEZ-406-12
HEZ-427-12
HEZ-460-12
HEZ-490-12
HEZ-521-12
HEZ-552-12
HEZ-600-12
HEZ-615-12
HEZ-655-12
HEZ-670-12
HEZ-677-12
HEZ-695-12
HEZ-735-12
HEZ-760-12
HEZ-797-12
HEZ-835-12
HEZ-860-12
HEZ-922-12
HEZ-985-12
HEZ-1048-12
HEZ-1110-12
HEZ-1175-12
HEZ-1230-12
HEZ-1355-12
HEZ-1480-12
Low-Temp
Vinyl
Caplugs No.
EZ-187-12
EZ-215-12
EZ-240-12
EZ-303-12
EZ-365-12
EZ-386-12
EZ-406-12
EZ-427-12
EZ-460-12
EZ-490-12
EZ-521-12
EZ-552-12
EZ-600-12
EZ-615-12
EZ-655-12
EZ-670-12
EZ-677-12
EZ-695-12
EZ-735-12
EZ-760-12
EZ-797-12
EZ-835-12
EZ-860-12
EZ-922-12
EZ-985-12
EZ-1048-12
EZ-1110-12
EZ-1175-12
EZ-1230-12
EZ-1355-12
EZ-1480-12
Flexible Caps with Pull-Tab for Easy Removal
A
In
.187
.215
.240
.303
.365
.386
.406
.427
.460
.490
.521
.552
.600
.615
.655
.670
.677
.695
.735
.760
.797
.835
.860
.922
.985
1.048
1.110
1.175
1.230
1.355
1.480
mm
4.74
5.46
6.09
7.69
9.27
9.80
10.31
10.84
11.68
12.44
13.23
14.02
15.24
15.62
16.63
17.02
17.19
17.65
18.66
19.30
20.24
21.20
21.84
23.41
25.01
27.53
28.19
29.85
31.24
34.41
37.59
Dimensions
B
In
mm
.500
12.70
.500
12.70
.625
15.87
.625
15.87
.625
15.87
.625
15.87
.625
15.87
.625
15.87
.500
12.70
.687
17.44
.625
15.88
.687
17.44
.812
20.62
.687
17.44
.875
22.22
.800
20.32
.812
20.62
.812
20.62
.812
20.62
.800
20.32
.812
20.62
.843
21.41
.843
21.41
.875
22.22
.875
22.22
1.000
25.40
1.125
28.58
.750
19.05
1.125
28.58
1.125
28.58
1.000
25.40
HEZ and EZ Series
C
In
.093
.093
.125
.125
.125
.125
.125
.125
.100
.125
.125
.125
.187
.125
.187
.190
.187
.187
.187
.190
.187
.187
.187
.187
.187
.187
.187
.325
.187
.250
.250
mm
2.36
2.36
3.17
3.17
3.17
3.17
3.17
3.17
2.54
3.17
3.17
3.17
4.75
3.17
4.75
4.83
4.75
4.75
4.74
4.83
4.75
4.74
4.74
4.74
4.74
4.74
4.74
8.26
4.74
6.35
6.35
Carton
Quantity
5000
5000
4000
4000
3500
4000
4000
3000
2500
2500
2500
2000
2000
2000
2000
2000
2000
1500
1500
2000
1500
1500
1500
1000
1000
1000
1000
1000
900
800
800
1.888.CAPLUGS (227.5847)
Packaging
Mini Pak†
Quantity
n/a
n/a
800
800
700
n/a
n/a
n/a
n/a
500
n/a
500
n/a
400
n/a
n/a
n/a
n/a
300
n/a
n/a
n/a
300
n/a
250
n/a
n/a
n/a
n/a
n/a
n/a
Micro Pak‡
Quantity
n/a
n/a
50
50
50
n/a
n/a
n/a
n/a
50
n/a
50
n/a
50
n/a
n/a
n/a
n/a
25
n/a
n/a
n/a
25
n/a
25
n/a
n/a
n/a
n/a
n/a
n/a
27
caps
HFC and VFC Series
Flexible Caps with Flat Pull-Tab for Easy Removal
HFC and VFC Series Caps have a long flat tab centered
at the top of the closure, which allows easy removal
of the cap.
Note: For low-temperature vinyl, please refer to VFC Series column.
28
Flex500®
Caplugs No.
Low-Temp
Vinyl
Caplugs No.
HFC-180-8
HFC-180-16
HFC-207-8
HFC-207-16
HFC-240-8
HFC-240-16
HFC-302-8
HFC-302-16
HFC-365-8
HFC-365-12
HFC-365-16
HFC-396-8
HFC-396-16
HFC-410-8
HFC-410-16
HFC-427-8
HFC-427-16
HFC-470-8
HFC-470-16
HFC-490-8
HFC-490-16
HFC-521-8
HFC-521-16
HFC-552-8
HFC-552-12
HFC-552-16
HFC-590-8
HFC-590-16
HFC-615-8
HFC-615-16
HFC-677-8
HFC-677-16
HFC-735-8
HFC-735-12
HFC-735-16
HFC-797-8
HFC-797-16
HFC-865-8
HFC-865-16
HFC-990-8
HFC-990-16
HFC-1230-16
HFC-1230-24
HFC-1605-16
HFC-1605-24
VFC-180-8
VFC-180-16
VFC-207-8
VFC-207-16
VFC-240-8
VFC-240-16
VFC-302-8
VFC-302-16
VFC-365-8
VFC-365-12
VFC-365-16
VFC-396-8
VFC-396-16
VFC-410-8
VFC-410-16
VFC-427-8
VFC-427-16
VFC-470-8
VFC-470-16
VFC-490-8
VFC-490-16
VFC-521-8
VFC-521-16
VFC-552-8
VFC-552-12
VFC-552-16
VFC-590-8
VFC-590-16
VFC-615-8
VFC-615-16
VFC-677-8
VFC-677-16
VFC-735-8
VFC-735-12
VFC-735-16
VFC-797-8
VFC-797-16
VFC-865-8
VFC-865-16
VFC-990-8
VFC-990-16
VFC-1230-16
VFC-1230-24
VFC-1605-16
VFC-1605-24
Flexible Caps with Flat Pull-Tab for Easy Removal
HFC and VFC Series
Dimensions
A
In
.180
.180
.207
.207
.240
.240
.302
.302
.365
.365
.365
.396
.396
.410
.410
.427
.427
.470
.470
.490
.490
.521
.521
.552
.552
.552
.590
.590
.615
.615
.677
.677
.735
.735
.735
.797
.797
.865
.865
.990
.990
1.230
1.230
1.605
1.605
B
mm
4.57
4.57
5.25
5.25
6.09
6.09
7.67
7.67
9.27
9.27
9.27
10.05
10.05
10.41
10.41
10.84
10.84
11.93
11.93
12.44
12.44
13.23
13.23
14.02
14.02
14.02
14.98
14.98
15.62
15.62
17.19
17.19
18.66
18.66
18.66
20.24
20.24
21.97
21.97
25.14
25.14
31.24
31.24
40.76
40.76
In
.500
.500
.625
.625
.625
.625
.625
.625
.625
.625
.625
.625
.625
.687
.687
.625
.625
.625
.625
.625
.625
.625
.625
.687
.687
.687
.625
.625
.687
.687
.687
.687
.812
.812
.812
.812
.812
.843
.843
.875
.875
1.125
1.125
1.250
1.250
C
mm
12.70
12.70
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
17.45
17.45
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
17.45
17.45
17.45
15.88
15.88
17.45
17.45
17.45
17.45
20.63
20.63
20.63
20.63
20.63
21.41
21.41
22.23
22.23
28.58
28.58
31.75
31.75
In
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
.750
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
1.000
.500
.750
1.000
.500
1.000
.500
1.000
.500
1.000
.500
.750
1.000
.500
1.000
.500
1.000
.500
1.000
1.000
1.500
1.000
1.500
D
mm
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
19.05
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
19.05
25.40
12.70
25.40
12.70
25.40
12.70
25.40
12.70
19.05
25.40
12.70
25.40
12.70
25.40
12.70
25.40
25.40
38.10
25.40
38.10
In
.062
.062
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.125
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.250
.250
mm
1.57
1.57
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
6.35
6.35
Carton
Quantity
5000
5000
5000
5000
5000
5000
4000
4000
5000
3000
2500
3000
3000
3000
2000
3000
2500
2000
2000
2500
1500
2000
1500
3000
2000
1500
1500
1500
2000
2000
1000
1000
1000
1250
1000
900
900
1000
2500
600
600
500
500
400
400
1.888.CAPLUGS (227.5847)
Packaging
Mini Pak† Micro Pak‡
Quantity Quantity
n/a
n/a
1000
100
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
400
50
n/a
n/a
500
50
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
300
50
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
300
50
n/a
n/a
n/a
n/a
n/a
n/a
200
25
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
180
20
n/a
n/a
n/a
n/a
n/a
n/a
120
20
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
29
caps
TS Series
Tapered Silicone Caps & Plugs
Tapered Silicone Caps & Plugs
TS Series
Dimensions
The TS Series Caps and Plugs offer all the versatility
of our traditional tapers with the added resilience of
silicone. Ideal for use in masking applications that require
temperature and corrosion-resistance.
• Flexible
• Easy to install and remove
• Temperature-resistant up to 600°F (315°C)
Available in two durometers:
• 70 Red has a more structured, rigid feel
• 45 Natural offers extreme flexibility
Material: Silicone Color: Red and Natural
COMING SOON TSV Series
The TSV Series includes a vent and is recommended
when internal back-pressure could be an issue, such
as during high-temperature curing processes. Like
our TS Series, the TSV Series is perfect for plugging
both threaded and non-threaded holes.
• Available in a rigid 70 Durometer to prevent vent
from splaying during installation
• Still tapered and flexible to allow for a snug fit in
multiple hole sizes
Caplugs No.
TS-00
TS-0
TS-1
TS-2
TS-3
TS-4
TS-5
TS-6
TS-7
TS-8
TS-9
TS-10
TS-11
TS-12
TS-13
TS-14
TS-15
TS-16
TS-17
TS-18
TS-19
TS-20
TS-21
TS-23
TS-24
TS-42
TS-46
A
In
.116
.173
.240
.299
.361
.419
.471
.532
.580
.640
.690
.750
.802
.866
.964
1.094
1.224
1.312
1.447
1.560
1.750
1.780
1.900
2.035
2.255
2.525
2.765
B
mm
2.95
4.39
6.10
7.59
9.17
10.64
11.96
13.51
14.73
16.26
17.53
19.05
20.37
22.00
24.49
27.79
31.09
33.32
36.75
39.62
44.45
45.21
48.26
51.69
57.28
64.14
70.23
In
.182
.240
.295
.365
.418
.485
.536
.608
.667
.727
.788
.848
.911
.975
1.090
1.215
1.355
1.465
1.600
1.682
1.880
1.950
2.076
2.210
2.430
2.700
2.940
C
mm
4.62
6.10
7.49
9.27
10.62
12.32
13.61
15.44
16.94
18.47
20.02
21.54
23.14
24.77
27.69
30.86
34.42
37.21
40.64
42.72
47.75
49.53
52.73
56.13
61.72
68.58
74.68
In
.053
0.111
.174
.235
.298
.356
.409
.468
.518
.578
.628
.687
.740
.803
.901
1.031
1.161
1.249
1.384
1.498
1.688
1.718
1.837
1.976
2.196
2.466
2.706
D
mm
1.35
2.82
4.42
5.97
7.57
9.04
10.39
11.89
13.16
14.68
15.95
17.45
18.80
20.40
22.89
26.19
29.49
31.72
35.15
38.05
42.88
43.64
46.66
50.19
55.78
62.64
68.73
In
.120
.177
.240
.302
.365
.422
.485
.545
.605
.664
.726
.785
.849
.912
1.027
1.152
1.292
1.402
1.537
1.620
1.818
1.888
2.013
2.153
2.373
2.643
2.883
E
mm
3.05
4.50
6.10
7.67
9.27
10.72
12.32
13.84
15.37
16.87
18.44
19.94
21.56
23.16
26.09
29.26
32.82
35.61
39.04
41.15
46.18
47.96
51.13
54.69
60.27
67.13
73.23
In
.380
.380
.380
.380
.380
.380
.440
.440
.500
.500
.560
.560
.630
.630
.750
.750
.750
.880
.880
.750
.750
1.000
1.000
1.000
1.000
1.000
1.000
F
mm
9.65
9.65
9.65
9.65
9.65
9.65
11.18
11.18
12.70
12.70
14.22
14.22
16.00
16.00
19.05
19.05
19.05
22.35
22.35
19.05
25.40
25.40
25.40
25.40
25.40
25.40
25.40
In
.330
.400
.460
.520
.580
.650
.710
.770
.830
.900
.960
1.020
1.080
1.150
1.270
1.430
1.520
1.650
1.770
1.900
2.020
2.150
2.270
2.360
2.580
2.850
3.090
mm
8.38
10.16
11.68
13.21
14.73
16.51
18.03
19.56
21.08
22.86
24.38
25.91
27.43
29.21
32.26
36.32
38.61
41.91
44.96
48.26
51.31
54.61
57.66
59.94
65.53
72.39
78.49
Packaging
Carton Mini Pak
Quantity Quantity
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
2500
500
2500
500
2500
500
1000
200
1000
200
1000
200
1000
200
1000
200
1000
200
1000
200
1000
200
1000
200
1000
200
• Easy to install and remove
30
1.888.CAPLUGS (227.5847)
31
caps
UVCP-SH Series
Silicone Venting Cap/Plugs
Silicone Venting Cap/Plugs
Caplugs No.
UVCP-SH Series Ultrabake™ Venting Cap/Plugs are
designed to mask plain and threaded studs or holes.
There is a small nipple on the top of the mask, which
can easily be punctured or removed to form the small
vent. Recommended for powder coating, e-coating,
plating and anodizing.
UVCP234
UVCP355
UVCP500
UVCP1000
Color
Yellow
Green
Blue
Rusty Red
Dimensions
B
A
In
.234
.355
.500
1.000
UVCP-SH Series
mm
5.94
9.02
12.70
25.40
In
.450
.565
.750
1.250
C
mm
11.43
14.35
19.05
31.75
In
1.000
1.500
1.500
1.500
mm
25.40
38.10
38.10
38.10
Packaging
Quantity
Per Bag
250
250
100
50
• Internal lip on the open end provides a positive
seal to prevent paint and other contaminants from
seeping onto the part
• Flanged head enables the cap to be manually
removed with ease
• Masks off the hole or stud and allows trapped air to
escape from inside the cap through the vent
• Reusable
RMCP-SH Series
Rubber Masking Cap/Plug
ØB
Rubber Masking Cap/Plug
Caplugs No.
Provide the Heating, Ventilation and Air Conditioning
(HVAC) industry with a RMCP-SH Series Cap/Plug
combination mask for use during coating and pressure
testing of HVAC compressors. Eliminates the need for
two separate masks and the added labor involved in
installing and removing each. The rubber cap/plug
reseals itself after any nitrogen charging that may
occur for shipping.
Material: Rubber Color: Black
32
RMCP-312-12
RMCP-375-12
RMCP-500-12
RMCP-625-12
RMCP-750-12
RMCP-875-12
Tube Size
5/16
3/8
1/2
5/8
3/4
7/8
Dimensions
B
A
In
.380
.460
.555
.675
.810
.945
RMCP-SH Series
mm
9.65
11.68
14.10
17.15
20.57
24.00
In
.413
.450
.526
.672
.780
.908
C
mm
10.490
11.430
13.360
17.069
19.812
23.063
In
.525
.537
.678
.796
.920
1.061
mm
13.34
13.64
17.22
20.22
23.37
26.95
Packaging
Quantity
Per Bag
1000
1000
1000
1000
1000
1000
ØA
ØC
1.888.CAPLUGS (227.5847)
33
caps
SFC Series
Silicone Flange Caps
Silicone Flange Caps
Dimensions
SFC Series Ultrabake™ Silicone Flange Caps feature a
design which simplifies the application and removal
of the cap. An internal lip on the open end provides a
positive seal to prevent paint and other contaminants
from seeping onto the part. A flanged head enables
the cap to be manually removed with ease. Some sizes
have provisions for venting air, which keeps the part
from unseating during high-temperature processes.
Material: Silicone Color: Natural
Caplugs No.
Packaging
A
B
In
.157
.187
.234
.294
.315
.375
.438
.608
SFC-157-19
SFC-187-22
SFC-234-32
SFC-294-21
SFC-315-16
SFC-375-23
SFC-438-15
SFC-608-19
mm
3.99
4.75
5.94
7.47
8.00
9.53
11.13
15.44
In
1.180
1.377
2.000
1.330
.974
1.421
.950
1.180
Tapered Paper Caps
Dimensions
Manufactured from natural paper and 100% recyclable,
PTC Series Tapered Paper Caps are the answer for
applications requiring environmentally friendly
components. The special paper used in the manufacture
of paper caps is formulated from a blend of 90% virgin
pulp and 10% post-consumer recycled paper.
• Made from recycled material
• 100% recyclable
Material: 90 lb. paperboard Color: Brown
Note: Products are manufactured from paper that is hygroscopic. This means there
may be minor dimensional variation with changes in relative humidity.
Caplugs No.
PTC-S-26-3
PTC-S-41-3
PTC-S-24-3
PTC-S-27-3
PTC-S-10-3
PTC-S-35-3
PTC-S-51-3X
PTC-S-98-3
PTC-S-52-3
PTC-S-67-3X
PTC-S-25-3
A
Pipe Size
Inches
1/8
1/4
3/8
1/2
1
3/4
1–1/4
1–1/2
2
2–1/2
3
In
.35
.47
.65
.78
1.27
.95
1.62
1.83
2.33
2.83
3.32
B
mm
8.89
11.94
16.51
19.81
32.26
24.13
41.15
46.48
59.18
71.88
84.33
In
.40
.49
.65
.83
1.26
1.08
1.69
1.89
2.34
2.85
3.63
PSC Series
C
mm
10.16
12.45
16.51
21.08
32.00
27.43
42.93
48.00
59.44
72.39
92.20
In
.40
.53
.52
.77
1.00
.89
.85
.94
.87
.97
1.12
mm
10.16
13.46
13.21
19.56
25.40
22.61
21.59
23.88
22.10
24.64
28.45
Straight Paper Caps for Flared Tube Fittings
Straight Paper Caps for Flared Tube Fittings
Manufactured from natural paper and 100% recyclable,
PSC Series Straight Paper Caps are the answer for
applications requiring environmentally friendly
components. The special paper used in the manufacture
of paper caps is formulated from a blend of 90% virgin
pulp and 10% post-consumer recycled paper.
• 100% recyclable
Note: Products are manufactured from paper that is hygroscopic. This means there
may be minor dimensional variation with changes in relative humidity.
34
Carton
Quantity
500
500
500
500
250
100
100
100
mm
29.97
34.98
50.80
33.78
24.74
36.09
24.13
29.97
PTC Series
Tapered Paper Caps
Dimensions
Caplugs No.
PSC-S-11-3
PSC-S-26-3
PSC-S-29-3
PSC-S-41-3
PSC-S-34-3
PSC-S-30-3
PSC-S-47-3
PSC-S-35-3
PSC-S-5-3X
PSC-S-64-3
PSC-S-98-3X
Flared Tube
Fitting Inches
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
1
1–1/4
1–1/2
Tube O.D.
In
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1
1–1/4
1–5/8
1–7/8
A
mm
7.94
9.53
11.11
12.70
15.88
19.05
22.23
25.40
31.75
41.28
47.63
In
.30
.35
.42
.47
.60
.72
.81
.96
1.21
1.54
1.83
SFC Series
B
mm
7.62
8.89
10.67
11.94
15.24
18.29
20.57
24.38
30.73
39.12
46.48
In
.37
.38
.45
.51
.53
.68
.82
.86
1.00
1.20
.91
mm
9.40
9.65
11.43
12.95
13.46
17.27
20.83
21.84
25.40
30.48
23.11
1.888.CAPLUGS (227.5847)
Mini Pak
Quantity
100
100
100
100
50
20
20
20
PTC Series
Packaging
Carton
Mini Pak
Quantity
Quantity
25000
1000
12000
1000
16000
1000
7000
1000
3300
660
4000
800
2700
540
1800
360
1400
280
800
160
500
100
PSC Series
Packaging
Carton
Mini Pak
Quantity
Quantity
22000
1000
25000
1000
18000
1000
12500
1000
8000
1000
8500
1000
5500
1000
4000
800
3400
600
1800
360
1800
360
35
plugs
quick fit selector guide for standard masking plugs
Fits Hole Size
Description
Series
From
In
Tapered Plugs
Available in a variety of sizes and materials
Silicone: UP-SH, MSP-SH, MPP-SH
.016
Fits Hole Size
To
mm
.41
Page
In
mm
5.070
128.78
38-39, 42-43
EPDM: GN-SH, BN-SH
40-41
Cork: RCK-SH, SCK-SH
44-45
Description
Series
From
To
Page
In
mm
In
mm
Pipe Thread Masks
Masks round pipes
PTM-SH
.721
18.31
3.294
83.67
54-55
Washer Plugs
Provides a paint-free area around holes
UW-SH, SWP
.110
2.79
.375
9.53
58-59
Step Plugs
Wide handle design; allows earthing area
around the hole
SP-SH
.118
3.00
.324
8.23
60-61
Flanged Plugs
Masks a hole and first thread;
can also be used as a cap
SFP-SH
.291
7.39
.539
13.69
60-61
Hollow Washer Plugs
Provides a circular grounding or earthing
area around the hole
HWP-SH
.248
6.30
.866
22.00
42-43
External Thread Vinyl Plugs
High-temperature vinyl plug with external threads
to hold securely in place
HETV and ETV
.438
11.13
1.281
32.54
62-63
Tapered Vinyl Plug
High-temperature vinyl plug ideal for plugging
small holes
HTP and TP
.070
1.78
.340
8.64
62-63
Hollow Tapered Vinyl Plug
High-temperature vinyl plug with hollow,
tapered design
HVTP and VTP
.195
4.95
1.453
36.91
62-63
Hollow Tapered Plugs
A light and conforming tapered plug
HUP-SH
.906
23.01
5.000
127.00
38-39
Tapered Plugs with Handles
Handle provides easy installation and removal
UPH-SH
.031
.79
1.000
25.40
46-47
Hollow Tapered Plug with Handles
Handle provides easy installation and removal
HUPH-SH
.906
23.01
2.203
55.96
46-47
Pull Plugs
Masks the length of a through hole
SPP-SH, PP-SH
.062
1.57
1.380
35.05
48-49
Silicone Hollow Pull Plugs
Threaded or non-threaded through holes
of varying sizes
SHPP-SH
.916
23.27
2.419
61.44
50-51
Washer Pull Plugs
Washer design eliminates the need for
two-stage masking
UWPP-SH, UWPPLS-SH,
and UWM-SH (washer)
.105
2.67
.459
11.66
52-53
Hollow-Flanged Pull Plugs
Two-stage plug; large and small diameter
help with insertion
HFPP-SH
.197
5.00
.675
17.15
50-51
Dual-Flanged Pull Plugs
Mask off chamfer, first thread and last thread
DFPP-SH
.197
5.00
.669
16.99
50-51
Mouse Tail Plugs
Ideal for small holes
MT-SH
.025
.64
.080
2.03
64-65
Dual-Purpose Plugs
Masks square and round holes
UDPP-SH
.375
9.53
1.000
25.40
58-59
Hollow Cone Plugs
Ideal for slotted and oval holes
UHCP-SH
.147
3.73
.787
20.00
64-65
Multi-Flanged Plugs
Flexible plug that can fit a variety of holes
UMFP-SH
.157
4.00
.709
18.00
60-61
Tapered Paper Plug
Flexible, tapered design with flange
PTP
.350
8.89
3.600
91.44
64-65
Thread Mask Plugs
Masks the first thread of a threaded hole
UTM-SH
.218
5.54
.947
24.05
54-55
Self Threading Plugs
Self-tapping with a leak-proof seal
STPS-SH
.060
1.52
.446
11.34
66-67
Flangeless Plugs
Protects the thread of a blind hole
UFP-SH, FP-SH
.157
3.99
1.256
31.90
56-57
36
1.888.CAPLUGS (227.5847)
37
plugs
UP-SH Series
Silicone Plugs
Silicone Plugs
Dimensions
UP-SH Series Ultrabake™ Silicone Plugs are designed
to plug plain and threaded holes; they will mask off
the hole and allow finishing up to it. Recommended
for powder coating, e-coating, plating and anodizing.
• Tapered to fit into a range of hole sizes
• Reusable
Caplugs No.
UP99-04
UP100-04
UP101-04
UP102-04
UP103-04
UP104-04
UP105-04
UP000-04
UP00-04
UP108-04
UP0-04
UP1-04
UP2-04
UP3-04
UP4-04
UP5-04
UP6-04
UP7-04
UP8-04
UP9-04
UP10-04
UP11-04
UP12-04
A
Color
In
.031
.063
.063
.125
.188
.250
.250
.344
.406
.438
.500
.563
.625
.719
.750
.906
1.031
1.188
1.313
1.469
1.625
1.875
2.125
Clear
Light Green
Pink
Black
Dark Red
Yellow
White
Clear
Purple
Light Green
Pink
Black
Red
Yellow
Clear
Light Green
Dark Green
Light Blue
Clear
Red
Clear
Dark Blue
Red
B
mm
0.79
1.60
1.60
3.18
4.78
6.35
6.35
8.74
10.31
11.13
12.70
14.30
15.88
18.26
19.05
23.01
26.19
30.18
33.35
37.31
41.28
47.63
53.98
In
.125
.125
.188
.250
.344
.375
.375
.500
.594
.625
.656
.750
.781
.938
1.000
1.063
1.250
1.438
1.625
1.750
1.969
2.203
2.500
HUP-SH Series
HUP-SH Series Ultrabake™ Hollow Silicone Plugs
are designed to plug plain and threaded holes; they
will mask off the hole and allow finishing up to it.
and anodizing.
• Hollow to make it lighter and more conforming
• Reusable
Caplugs No.
HUP5-04
HUP5.5-04
HUP6-04
HUP6.5-04
HUP7-04
HUP7.5-04
HUP8-04
HUP8.5-04
HUP9-04
HUP9.5-04
HUP10-04
HUP10.5-04
HUP11-04
HUP11.5-04
HUP12-04
HUP13-04
HUP13.5-04
HUP13.7-04
HUP14-04
HUP15-04
HUP16-04
Color
Light Green
Pink
Dark Green
Yellow
Dark Blue
White
Light Blue
Pink
Red
Dark Green
Clear
Yellow
Dark Blue
Dark Green
Red
Light Blue
Purple
Light Green
White
Rusty Red
Clear
A
In
.906
.959
1.031
1.125
1.187
1.187
1.313
1.406
1.469
1.500
1.625
1.750
1.875
2.000
2.126
2.281
2.437
2.677
3.000
3.250
3.500
B
mm
23.01
24.36
26.19
28.58
30.15
30.15
33.35
35.71
37.31
38.10
41.28
44.45
47.63
50.80
54.00
57.94
61.90
68.00
76.20
82.55
88.90
In
1.063
1.109
1.250
1.344
1.437
1.500
1.625
1.688
1.750
1.813
1.969
2.080
2.203
2.469
2.500
2.687
2.953
3.228
3.500
4.000
5.000
mm
27.00
28.17
31.75
34.14
36.50
38.10
41.28
42.88
44.45
46.05
50.01
52.83
55.96
62.71
63.50
68.25
75.01
81.99
88.90
101.60
127.00
Packaging
Quantity
Per Bag
1000
1000
1000
1000
1000
100
100
100
100
100
100
100
100
100
100
100
100
50
25
25
25
25
25
C
mm
3.18
3.18
4.78
6.35
8.74
9.53
9.53
12.70
15.09
15.88
16.66
19.05
19.84
23.83
25.40
27.00
31.75
36.53
41.28
44.45
50.01
55.96
63.50
In
.625
.625
.625
.750
.625
.750
.500
.813
1.000
.875
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
Hollow Silicone Plugs
Hollow Silicone Plugs
38
UP-SH Series
Dimensions
C
In
mm
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.375
34.93
1.500
38.10
1.500
38.10
1.500
38.10
2.000
50.80
mm
15.88
15.88
15.88
19.05
15.88
19.05
12.70
20.65
25.40
22.23
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
HUP-SH Series
D
In
.406
.470
.531
.600
.531
.680
.813
.900
.969
1.000
1.125
1.200
1.375
1.250
1.375
1.531
1.687
1.677
2.000
2.250
2.500
E
mm
10.31
11.94
13.49
15.24
13.49
17.27
20.65
22.86
24.61
25.40
28.58
30.48
34.93
31.75
34.93
38.89
42.85
42.60
50.80
57.15
63.50
In
.750
.700
.750
.750
.750
.750
.750
.750
.750
.750
.750
.750
.750
.625
.625
.625
1.000
1.000
1.000
1.000
1.500
1.888.CAPLUGS (227.5847)
mm
19.05
17.78
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
15.88
15.88
15.88
25.40
25.40
25.40
25.40
38.10
Packaging
Quantity
Per bag
100
100
100
100
100
100
100
100
100
50
50
50
50
50
50
50
50
10
10
10
5
39
plugs
GN-SH Series
Green and Black Neoprene Plugs
Green Neoprene Plugs
Caplugs No.
GN-SH Series Green Neoprene Plugs are
best suited for painting and plating.
• Temperatures up to 350°F (177°C)
• Carbon-free
• Reusable
Material: Neoprene Color: Green
BN-SH Series
Black Neoprene Plugs
BN-SH Series Black Neoprene Plugs are best suited
for painting, plating, anodizing and blasting.
• Temperatures up to 350°F (177°C)
• Contain carbon for conductivity
• Reusable
Material: Neoprene Color: Black
40
Green
GN99
GN100
GN101
GN102
GN103
GN104
GN105
GN106
GN000
GN107
GN00
GN108
GN109
GN110
GN111
GN112
GN114
GN116
GN118
GN120
GN122
GN124
GN126
GN128
GN129
GN130
GN132
GN133
GN134
GN136
GN138
Dimensions
B
A
Black
BN99
BN100
BN101
BN102
BN103
BN104
BN105
BN106
BN000
BN107
BN00
BN108
BN109
BN110
BN111
BN112
BN114
BN116
BN118
BN120
BN122
BN124
BN126
BN128
BN129
BN130
BN132
BN133
BN134
BN136
BN138
In
.031
.063
.063
.125
.188
.250
.250
.344
.344
.320
.406
.438
.500
.563
.625
.719
.750
.906
1.031
1.188
1.347
1.469
1.625
1.875
2.000
2.125
2.281
2.438
3.000
3.250
3.500
GN-SH and BN-SH Series
mm
.79
1.59
1.59
3.18
4.76
6.35
6.35
8.73
8.73
8.13
10.32
11.11
12.70
14.29
15.88
18.26
19.05
23.02
26.19
30.18
34.21
37.31
41.28
47.63
50.80
53.98
57.94
61.93
76.20
82.55
88.90
In
.125
.125
.188
.250
.344
.375
.375
.440
.500
.563
.594
.625
.656
.750
.781
.938
1.000
1.063
1.250
1.438
1.660
1.750
1.969
2.203
2.469
2.525
2.688
2.953
3.500
4.040
5.070
C
mm
3.18
3.18
4.76
6.35
8.73
9.53
9.53
11.18
12.70
14.29
15.08
15.88
16.67
19.05
19.84
23.81
25.40
27.00
31.75
36.53
42.16
44.45
50.01
55.96
62.71
64.14
68.28
75.01
88.90
102.62
128.78
In
.625
.625
.625
.750
.625
.750
.500
.688
.813
1.000
1.000
.813
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.469
1.500
1.500
2.000
1.888.CAPLUGS (227.5847)
mm
15.88
15.88
15.88
19.05
15.88
19.05
12.70
17.46
20.64
25.40
25.40
20.64
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
37.31
38.10
38.10
50.80
Packaging
Quantity
Per Bag
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
100
100
100
100
100
100
100
100
50
50
50
25
25
25
25
1
1
1
1
41
plugs
HWP-SH Series
Hollow Washer Plugs
Hollow Washer Plugs
HWP-SH Series
Dimensions
HWP-SH Ultrabake™ Silicone Hollow Washer Plugs are
designed to plug plain and threaded holes; they will mask
off the hole and leave a circular grounding or earthing
area around threaded and through holes. Recommended
• Washer design eliminates the need for
two-stage masking
Caplugs No.
HWP-0330
HWP-0450
HWP-0500
HWP-0800
HWP-1150
HWP-1350
HWP-1480
HWP-1600
Color
Clear
Black
Yellow
Dark Blue
Purple
Rusty Red
Grey
Clear
A
In
.492
.630
.650
.748
.984
1.102
1.000
1.220
B
mm
12.50
16.00
16.51
19.00
25.00
28.00
25.40
30.99
In
.248
.335
.394
.551
.689
.768
.819
.866
C
mm
6.30
8.50
10.00
14.00
17.50
19.50
20.80
22.00
In
.906
.984
1.102
1.417
1.496
2.008
1.929
2.087
D
mm
23.00
25.00
28.00
36.00
38.00
51.00
49.00
53.00
In
.130
.177
.197
.315
.453
.531
.583
.630
mm
3.30
4.50
5.00
8.00
11.50
13.50
14.80
16.00
Packaging
Quantity
Per Bag
200
200
200
200
200
100
100
100
• Reusable
MSP-SH Series
Extra Long Silicone Plugs
Extra Long Silicone Plugs
MSP-SH Series Ultrabake™ Silicone Plugs are designed
to plug plain and threaded holes; they will mask off
the hole and allow finishing up to it. Recommended
• Highly versatile
• Reusable
Caplugs No.
MSP101L
MSP102L
MSP103L
MSP104L
MSP105L
MSP106L
MSP107L
MSP108L
MSP109L
Color
Dark Green
Yellow
Clear
Red
White
Pink
Clear
Clear
Clear
Dimensions
B
A
In
.062
.125
.187
.250
.316
.437
.562
.625
.750
mm
1.57
3.18
4.75
6.35
8.03
11.10
14.27
15.88
19.05
In
.187
.250
.343
.437
.557
.687
.750
.800
.925
C
mm
.750
6.35
8.71
11.10
14.15
17.45
19.05
20.32
23.50
MPP-SH Series
In
4.75
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
Multi-purpose Plugs
Multi-purpose Plugs
Designed to plug plain and threaded holes; they
Recommended for various processes based upon
materials.
• MPP are multi-purpose plugs
• SM/CM are micro plugs
• Recommended temperatures vary
Caplugs No.
MPP-UB
MPP-BR
MPP-SP
MPP-GN
SM10
CM10
SM30
CM30
Temperature
Limit
600°F (315°C)
150°F (65°C)
600°F (315°C)
350°F (177°C)
600°F (315°C)
300°F (149°C)
600°F (315°C)
300°F (149°C)
Dimensions
B
A
In
.125
.125
.125
.125
.016
.016
.020
.020
mm
3.18
3.18
3.18
3.18
.41
.41
.51
.51
In
.375
.375
.500
.500
.062
.062
.078
.078
MSP-SH Series
mm
19.05
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
MPP-SH Series
C
mm
9.53
9.53
12.70
12.70
1.57
1.57
1.98
1.98
Packaging
Quantity
Per Bag
1000
1000
1000
1000
500
500
250
250
250
In
1.250
1.250
2.000
2.000
.625
.625
1.000
1.000
mm
31.75
31.75
50.80
50.80
15.88
15.88
25.40
25.40
Packaging
Quantity
Per Bag
500
500
500
500
500
500
500
500
Material: Various Color: Various
42
1.888.CAPLUGS (227.5847)
43
plugs
RCK-SH and SCK-SH Series
Cork Plugs
Cork Plugs
RCK-SH and SCK-SH Series Cork Plugs are used to plug
and mask plain holes. Recommended for painting
applications, but may also be used to protect during
plating, anodizing and blasting processes. Also good
for protection during transportation. Corks can be
used on plain and threaded bores.
• Can be cut to desired length
• Reusable depending on application
• RC = regular cork, SC = short cork
Material: Cork Color: Natural
44
Caplugs No.
RC0000
RC000
RC00
SC0
RC0
RC1
SC1
RC2
SC2
RC3
SC3
RC4
SC4
RC5
SC5
RC6
SC6
RC7
SC7
RC8
SC8
RC9
SC9
RC10
SC10
RC11
RC12
RC13
RC14
RC15
RC16
RC17
RC18
RC19
RC20
RC22
RC24
RC26
RC28
RC30
Dimensions
B
A
In
.093
.156
.218
.234
.281
.328
.343
.375
.406
.421
.468
.468
.531
.531
.562
.5781
.625
.625
.671
.671
.734
.734
.796
.765
.812
.828
.890
.953
1.015
1.078
1.093
1.156
1.218
1.281
1.343
1.468
1.593
1.718
1.843
1.968
RCK-SH and SCK-SH Series
mm
2.38
3.97
5.56
5.95
7.14
8.33
8.73
9.53
10.32
10.72
11.91
11.91
13.49
13.49
14.29
14.68
15.88
15.88
17.07
17.07
18.65
18.65
20.24
19.45
20.64
21.03
22.62
24.21
25.80
27.38
27.78
29.37
30.96
32.54
34.13
37.31
40.48
43.66
46.83
50.01
In
.187
.250
.312
.312
.375
.437
.437
.500
.500
.562
.562
.625
.625
.687
.687
.750
.750
.812
.812
.875
.875
.937
.937
1.000
1.000
1.062
1.125
1.187
1.250
1.312
1.375
1.437
1.500
1.562
1.625
1.750
1.875
2.000
2.1250
2.250
Packaging
C
mm
4.76
6.35
7.94
7.94
9.53
11.11
11.11
12.70
12.70
14.29
14.29
15.88
15.88
17.46
17.46
19.05
19.05
20.64
20.64
22.23
22.23
23.81
23.81
25.40
25.40
26.99
28.58
30.16
31.75
33.34
34.93
36.51
38.10
39.69
41.28
44.45
47.63
50.80
53.98
57.15
In
.500
.500
.500
.375
.500
.625
.500
.689
.500
.750
.500
.8125
.500
.875
.625
.938
.6250
1.000
.750
1.063
.750
1.125
.750
1.250
1.000
1.250
1.250
1.250
1.250
1.250
1.500
1.500
1.500
1.500
1.500
1.500
1.500
1.500
1.500
1.500
mm
12.70
12.70
12.70
9.53
12.70
15.88
12.70
17.46
12.70
19.05
12.70
20.64
12.70
22.23
15.88
23.81
15.88
25.40
19.05
26.99
19.05
28.58
19.05
31.75
25.40
31.75
31.75
31.75
31.75
31.75
38.10
38.10
38.10
38.10
38.10
38.10
38.10
38.10
38.10
38.10
1.888.CAPLUGS (227.5847)
Quantity
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
45
plugs
UPH-SH Series
Silicone Plugs with Handles
Silicone Plugs with Handles
UPH-SH Series
Dimensions
UPH-SH Series Ultrabake™ Silicone Plugs with Handles
will mask off the hole and allow finishing up to it. The
plugs have a handle to ease and speed up insertion
and removal. Recommended for powder coating,
• Reusable
Caplugs No.
UP99-H
UP100-H
UP101-H
UP102-H
UP103-H
UP104-H
UP105-H
UP00-H
UP108-H
UP0-H
UP2-H
UP3-H
UP4-H
Color
Clear
Light Green
Pink
Black
Dark Red
Yellow
White
Purple
Light Green
Pink
Red
Yellow
Clear
A
In
.031
.063
.063
.125
.188
.250
.250
.406
.438
.500
.625
.719
.750
B
mm
.79
1.60
1.60
3.18
4.78
6.35
6.35
10.31
11.13
12.70
15.88
18.26
19.05
In
.125
.125
.188
.250
.344
.375
.375
.594
.625
.656
.781
.938
1.000
HUPH-SH Series
C
mm
3.18
3.18
4.78
6.35
8.74
9.53
9.53
15.09
15.88
16.66
19.84
23.83
25.40
In
.625
.625
.625
.750
.625
.750
.500
1.000
.875
1.000
1.000
1.000
1.000
D
mm
15.88
15.88
15.88
19.05
15.88
19.05
12.70
25.40
22.23
25.40
25.40
25.40
25.40
Hollow Silicone Plugs with Handles
Hollow Silicone Plugs with Handles
In
1.000
1.000
1.130
1.250
1.130
1.250
1.000
1.750
1.625
1.750
1.750
1.750
1.750
mm
25.40
25.40
28.70
31.75
28.70
31.75
25.40
44.45
41.28
44.45
44.45
44.45
44.45
HUPH-SH Series
Dimensions
HUPH-SH Series Ultrabake™ Hollow Silicone Plugs with
Handles plug plain and threaded holes. The plugs have
a handle to ease and speed up insertion and removal.
and anodizing.
Caplugs No.
HUP5-H
HUP6-H
HUP7-H
HUP10-H
HUP11-H
Color
Light Green
Dark Green
Dark Blue
Clear
Dark Blue
A
In
.906
1.031
1.187
1.625
1.875
B
mm
23.01
26.19
30.15
41.28
47.63
In
1.063
1.250
1.437
1.969
2.203
C
mm
27.00
31.75
36.50
50.01
55.96
In
1.000
1.000
1.000
1.000
1.000
D
mm
25.40
25.40
25.40
25.40
25.40
Packaging
Quantity
Per Bag
1000
1000
1000
1000
1000
100
100
100
100
100
100
100
100
In
1.750
1.750
1.750
1.750
1.750
mm
44.45
44.45
44.45
44.45
44.45
Packaging
Quantity
Per Bag
100
100
50
25
25
• Reusable
Caplugs has extensive
custom rubber molded
capabilities including:
• A full in-house team
of design engineers
• Prototype delivery
within 15 days
• PPAP process for
accuracy
To learn more about our expertise and your perfect solution, see pages 14-15.
46
1.888.CAPLUGS (227.5847)
47
plugs
SPP-SH Series
Pull Plugs
Silicone Pull Plugs
SPP-SH Series Ultrabake™ Silicone Pull Plugs are
designed for both threaded or non-threaded through
holes of varying sizes. Recommended for powder
coating, e-coating, plating and anodizing.
• For high-temperature processes up to 600°F (315°C)
• Reusable
PP-SH Series
EPDM Pull Plugs
PP-SH Series EPDM Pull Plugs are designed for both
threaded or non-threaded through holes of varying
sizes. Recommended for painting and anodizing.
• For processes up to 350°F (177°C)
• Reusable
Material: EPDM Color: Black
Caplugs No.
SPP06
SPP07
SPP08
SPP09
SPP10
SPP11
SPP11A
SPP14
SPP15
SPP17
SPP18
SPP20
SPP22
SPP23
SPP30
SPP33
SPP37
SPP40
SPP42
SPP42A
SPP43
SPP50
SPP55
SPP60
SPP66
SPP67
SPP70
SPP73
SPP77
SPP80
SPP85
SPP89
SPP90
SPP95
SPP97
SPP100
SPP105
SPP110
SPP120
SPP140
Color
Caplugs
No. (Black)
Clear
Pink
Light Green
Yellow
Grey
Light Blue
White
Clear
Pink
Light Green
Yellow
Grey
Light Blue
White
Clear
Pink
Light Green
Yellow
Grey
Light Blue
White
Clear
Pink
Light Green
Yellow
Grey
Light Blue
White
Clear
Pink
Light Green
Yellow
Grey
Light Blue
White
Clear
Pink
Light Green
Yellow
Grey
PP06
PP07
PP08
PP09
PP10
PP11
PP11A
PP14
PP15
PP17
PP18
PP20
PP22
PP23
PP30
PP33
PP37
PP40
PP42
PP42A
PP43
PP50
PP55
PP60
PP66
PP67
PP70
PP73
PP77
PP80
PP85
PP89
PP90
PP95
PP97
PP100
PP105
PP110
PP120
PP140
Color
Caplugs
No. (Black)
White
Dark Blue
Light Green
Clear
Dark Green
Yellow
PP40LS
PP55LS
PP73LS
PP89LS
PP95LS
PP100LS
SPP-SH and PP-SH Series
Dimensions
A
B
mm
1.57
1.70
1.85
2.31
2.36
2.64
3.18
3.30
3.30
3.61
3.91
3.96
4.11
4.95
5.54
5.72
6.53
6.99
8.03
8.46
8.51
8.89
9.75
10.36
11.28
11.30
11.99
12.60
12.95
13.46
14.50
15.54
16.26
17.96
18.49
19.56
20.50
22.56
25.91
35.05
.062
.067
.073
.091
.093
.104
.125
.130
.130
.142
.154
.156
.162
.195
.218
.225
.257
.275
.316
.333
.335
.350
.384
.408
.444
.445
.472
.496
.510
.530
.571
.612
.640
.707
.728
.770
.807
.888
1.020
1.380
In
.046
.047
.046
.052
.050
.062
.062
.093
.093
.085
.083
.083
.096
.110
.130
.125
.130
.125
.152
.251
.153
.193
.154
.191
.255
.255
.243
.250
.256
.250
.303
.250
.375
.375
.375
.375
.428
.372
.375
.732
C
mm
1.17
1.19
1.17
1.32
1.27
1.57
1.57
2.36
2.36
2.16
2.11
2.11
2.44
2.79
3.30
3.18
3.30
3.18
3.86
6.38
3.89
4.90
3.91
4.85
6.48
6.48
6.17
6.35
6.50
6.35
7.70
6.35
9.53
9.53
9.53
9.53
10.87
9.45
9.53
18.59
In
.315
.590
.570
.640
.680
.617
.620
.980
.700
.540
.560
.625
.560
.580
.915
.930
.975
.870
.860
1.080
1.000
.810
.910
.990
.990
.990
1.000
.910
.790
.990
.990
.970
.980
1.280
1.100
.947
1.235
.990
.950
1.500
mm
9.53
15.88
15.54
15.88
17.78
13.34
15.88
25.40
16.51
15.88
16.05
15.88
15.88
15.88
24.64
25.40
25.40
23.80
25.40
19.23
25.40
22.38
25.40
25.63
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
31.75
28.58
25.40
31.75
25.40
25.40
38.10
Packaging
Quantity
Per Bag
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
250
250
250
250
250
250
250
250
250
100
100
100
100
100
100
100
50
mm
50.80
50.80
50.80
50.80
50.80
50.80
Packaging
Quantity
Per Bag
500
250
250
250
100
100
D
mm
8.00
14.99
14.48
16.26
17.27
15.67
15.75
24.89
17.02
13.72
14.22
15.88
14.22
14.73
23.24
23.62
24.77
22.10
21.84
27.43
25.40
20.57
23.11
25.15
25.15
25.15
25.40
23.11
20.07
25.15
25.15
24.64
24.89
32.51
27.94
24.05
31.37
25.15
24.13
38.10
In
.375
.625
.612
.625
.700
.525
.625
1.000
.650
.625
.632
.625
.625
.625
.970
1.000
1.000
.937
1.000
.757
1.000
.881
1.000
1.009
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.250
1.125
1.000
1.250
1.000
1.000
1.500
Long Series
Caplugs No.
SPP40LS
SPP55LS
SPP73LS
SPP89LS
SPP95LS
SPP100LS
In-house custom rubber
molded capabilities include:
• One-on-one collaboration
with design engineers
• Experts in compression,
transfer and injection
molding
• In-house compound mixing
and development
Dimensions
A
.275
.384
.496
.612
.707
.770
B
mm
6.99
9.75
12.60
15.54
17.96
19.56
In
.146
.204
.263
.325
.375
.408
C
mm
3.71
5.18
6.68
8.26
9.53
10.36
In
1.960
2.030
2.000
2.000
2.000
2.100
D
mm
49.78
51.56
50.80
50.80
50.80
53.34
In
2.000
2.000
2.000
2.000
2.000
2.000
Your solution is waiting; find it on pages 14-15.
48
1.888.CAPLUGS (227.5847)
49
plugs
HFPP-SH Series
HFPP-SH Ultrabake™ Hollow-Flanged Pull Plugs have a tapered
design and hollow core to mask plain and threaded holes; they
will mask off the hole and the first thread of a threaded hole.
and anodizing.
• Two-stage - the large and small diameters help
with insertion
• Hollow design allows faster cooling
Caplugs No.
Color
A
In
0.930
0.932
1.000
1.125
1.175
1.201
1.250
Blue
Yellow
Rusty Red
Green
Blue
Light Grey
Yellow
HFPP-M6
HFPP-M8
HFPP-M10
HFPP-M12
HFPP-M14
HFPP-M16
HFPP-M20
B
mm
23.62
23.67
25.40
28.58
29.85
30.50
31.75
In
0.267
0.346
0.440
0.512
0.575
0.705
0.800
mm
6.78
8.79
11.18
13.00
14.61
17.90
20.32
Dimensions
C
In
mm
0.197
5.00
0.303
7.70
0.335
8.51
0.417
10.59
0.520
13.21
0.606
15.40
0.675
17.15
HFPP-SH Series
D
In
0.175
0.186
0.280
0.330
0.305
0.315
0.510
E
mm
4.45
4.72
7.11
8.38
7.75
8.00
12.95
In
2.051
2.409
2.484
3.016
3.135
3.268
3.370
mm
52.10
61.19
63.09
76.61
79.63
83.00
85.60
Packaging
Quantity
Per Bag
1000
500
500
250
250
250
250
• Reusable
• Easily removed with an ergonomic handle
Optional Colors: Clear, White
DFPP-SH Series
DFPP-SH Series Dual-Flanged Pull Plugs are designed
for weld nuts of varying thread sizes. Recommended
• Masks off chamfer, first thread and last thread
• Will not blow out due to air pressure
• Reusable
Color
Thread
Size
Dark Green
Rusty Red
Dark Green
Purple
White
Dark Blue
M6
M8
M10
M12
M16
M20
Caplugs No.
DFPP-M6
DFPP-M8
DFPP-M10
DFPP-M12
DFPP-M16
DFPP-M20
DFPP-SH Series
Dimensions
A
In
.197
.264
.335
.406
.531
.669
B
mm
5.00
6.71
8.51
10.31
13.49
16.99
In
.307
.374
.445
.512
.669
.827
C
mm
7.80
9.50
11.30
13.00
16.99
21.01
In
.268
.311
.354
.457
.551
.709
D
mm
6.81
7.90
8.99
11.61
14.00
18.01
In
1.299
1.339
1.378
1.772
1.969
2.283
mm
32.99
34.01
35.00
45.01
50.01
57.99
Packaging
Quantity
Per Bag
1000
1000
500
250
250
100
Optional Color: Clear
SHPP-SH Series
SHPP-SH Series Ultrabake™ Silicone Hollow Pull Plugs
are designed for both threaded or non-threaded
through holes of varying sizes. Larger than our
standard Silicone Pull Plug line, this range of pull
plugs is hollowed out, making them lighter and more
conformable. Recommended for powder coating,
• Reusable
50
Caplugs No.
SHPP-.92X2.28HK
SHPP-1.04X1.79
SHPP-1.24X3.38
SHPP-1.44X3.50
SHPP-1.44X6.46
SHPP-1.62X4.51
SHPP-1.64X3.12
SHPP-1.81X4.06
SHPP-1.83X4.13
SHPP-1.83X6.69
SHPP-2.01X2.75
SHPP-2.23X3.50
SHPP-2.42X6.61
SHPP-25MMX125MM
Color
Bushing
Size
Dark Blue
Black
Rusty Red
Blue
Dark Green
Black
Green
Long Green
Dark Blue
Dark Blue
Rusty Red
Yellow
Rusty Red
Dark Green
21
25
30
35
35
40
40
45
45
45
50
55
60
25
SHPP-SH Series
Dimensions
A
In
.916
1.044
1.242
1.435
1.437
1.618
1.637
1.814
1.831
1.831
2.01
2.232
2.419
1.044
B
mm
23.27
26.52
31.55
36.45
36.5
41.1
41.58
46.08
46.51
46.51
51.05
56.69
61.44
26.51
In
.865
.911
.616
.565
.926
4.51
.65
4.064
1.441
1.441
2.75
.804
2.028
.926
C
mm
21.97
23.14
15.65
14.35
23.52
114.55
16.51
103.23
36.6
36.6
69.85
20.42
51.51
23.51
In
1.654
1.76
2.375
2.95
7.063
9.072
2.468
8.235
3.346
6.693
5.176
3.06
5.827
5.28
Packaging
D
mm
42.01
44.7
60.33
74.93
179.4
230.43
62.69
209.17
84.99
170
131.47
77.72
148.01
134.11
In
2.283
1.789
3.376
3.5
6.457
3.95
3.12
3.54
4.139
6.693
1.75
3.499
6.614
4.741
1.888.CAPLUGS (227.5847)
mm
57.99
45.44
85.75
88.9
164.01
100.33
79.25
89.92
105.13
170
44.45
88.87
168
120.43
Each
1
1
1
1
1
1
1
1
1
1
1
1
1
1
51
plugs
UWPP-SH Series
Silicone Washer Pull Plugs
Silicone Washer Pull Plugs
UWPP-SH Series Ultrabake™ Silicone Washer Pull Plugs are
designed to mask plain and threaded holes; they will mask off
the hole and leave a circular grounding or earthing area around
the hole. Recommended for powder coating, e-coating,
two-stage masking
• Washer is dual-pupose designed to be used
with counter sunk holes to mask off the faces of
the counter sink
• Reusable
Caplugs No.
Color
Dimensions
Thread
Size
A
In
.394
.394
.394
.591
.591
.787
.787
.500
.562
.625
.688
.812
.922
1.060
UWPP-M3
Dark Blue
M3
UWPP-M4
Dark Green
M4
UWPP-M5
Clear
M5
UWPP-M6
White
M6
UWPP-M8
Grey
M8
UWPP-M10
Yellow
M10
UWPP-M12
Pink
M12
UWPP-500
Pink
10-24
UWPP-562
Yellow
12-24
UWPP-625
Green
1/4-20
UWPP-688
Clear
5/16-18
UWPP-812
Grey
3/8-16
UWPP-922
White
7/16-14
UWPP-1060 Dark Blue 1/2-13
B
mm
10.00
10.00
10.00
15.01
15.01
19.99
19.99
12.70
14.27
15.88
17.48
20.62
23.42
26.92
In
.105
.140
.176
.211
.283
.375
.428
.167
.193
.225
.284
.342
.400
.459
UWPPLS-SH Series
C
mm
2.67
3.56
4.47
5.36
7.19
9.53
10.87
4.24
4.90
5.72
7.21
8.69
10.16
11.66
In
.107
.107
.107
.165
.165
.210
.210
.107
.107
.107
.165
.165
.210
.210
D
mm
2.72
2.72
2.72
4.19
4.19
5.33
5.33
2.72
2.72
2.72
4.19
4.19
5.33
5.33
E
In
.390
.390
.390
.390
.390
.390
.390
.390
.390
.390
.390
.390
.390
.390
mm
9.91
9.91
9.91
9.91
9.91
9.91
9.91
9.91
9.91
9.91
9.91
9.91
9.91
9.91
Silicone Washer Pull Plugs - Long Series
Silicone Washer Pull Plugs - Long Series
UWPPLS Series Ultrabake™ Silicone Washer Pull Plugs — Long Series
are designed to mask plain and threaded holes; they will mask off
the hole and leave a circular grounding or earthing area around
the hole. Recommended for powder coating, e-coating, plating
and anodizing.
UWPP-SH Series
In
.060
.080
.100
.120
.161
.214
.244
.095
.110
.128
.162
.195
.228
.262
F
mm
1.52
2.03
2.54
3.05
4.09
5.44
6.20
2.41
2.79
3.25
4.11
4.95
5.79
6.65
In
.090
.120
.150
.180
.240
.320
.360
.140
.160
.190
.240
.290
.340
.390
mm
2.29
3.05
3.81
4.57
6.10
8.13
9.14
3.56
4.06
4.83
6.10
7.37
8.64
9.91
UWPPLS-SH Series
Dimensions
Caplugs No.
Color
UWPP-M4LS
Blue
UWPP-500LS
Green
UWPP-562LS
Black
UWPP-M6LS Rusty Red
A
In
.394
.500
.562
.591
B
mm
10.01
12.70
14.70
15.01
In
.140
.167
.193
.211
C
mm
3.56
4.24
4.90
5.36
In
.875
1.125
1.500
1.500
D
mm
22.23
28.58
38.10
38.10
In
1.000
1.375
1.250
1.750
E
mm
25.40
34.93
31.75
44.45
Packaging
Quantity
Per Bag
250
250
250
250
250
100
100
250
250
250
250
100
100
100
In
.520
.600
.650
.610
F
mm
13.21
15.24
16.51
15.49
In
.190
.225
.225
.250
mm
4.83
5.72
5.72
6.35
Packaging
Quantity
Per Bag
250
250
250
250
• Washer design eliminates the need for two-stage masking
• Washer is dual-pupose designed to be used with counter sunk
holes to mask off the faces of the counter sink
• Long series for harder to reach areas
• Reusable
UWM-SH Series
Silicone Washer Masks (to be used with UWPP & UWPPLS Series)
Silicone Washer Masks
(to be used with UWPP & UWPPLS Series)
Caplugs No.
UWM-SH Series Ultrabake™ Washer Masks are
designed to cover plain and threaded studs. They will
mask off the stud and allow finishing up to the stud.
• Reusable
UWM-128
UWM-150
UWM-180
UWM-200
Color
To Fit
Pull Plug
Blue
Green
Black
Rusty Red
UWPP-M4LS
UWPP-500LS
UWPP-562LS
UWPP-M6LS
Dimensions
B
A
In
.394
.500
.562
.591
UWM-SH Series
mm
10.01
12.70
14.27
15.01
In
.128
.150
.180
.200
mm
3.25
3.81
4.57
5.08
C
In
.210
.310
.290
.310
mm
5.33
7.87
7.37
7.87
Packaging
Quantity
Per Bag
500
500
500
500
52
1.888.CAPLUGS (227.5847)
53
plugs
PTM-SH Series
Silicone Cap/Plugs
Silicone Cap/Plugs
PTM-SH Series Ultrabake™ Silicone Cap/Plugs are
designed to be used during the coating of pipes in the
pipe fabrication and coating industries. This series
was developed to mask the internally threaded ends of
tubing to prevent the coating from getting inside.
• Tear-away venting nipple allows for a pressure
release during the curing process
• Stays water-tight if not removed
• Outer rib for extra hold against threading
on inside pipe
Caplugs No.
PTM-1/2
PTM-3/4
PTM-1
PTM-1 1/4
PTM-1 1/2
PTM-2
PTM-3
Color
A
Pink
Yellow
Clear
Dark Green
White
Dark Blue
Dark Red
In
.721
.930
1.165
1.517
1.751
2.224
3.294
Dimensions
C
In
mm
.600
15.24
.600
15.24
.700
17.78
.750
19.05
.725
18.42
.725
18.42
.725
18.42
B
mm
18.31
23.62
29.59
38.53
44.48
56.49
83.67
In
.886
1.095
1.383
1.703
1.971
2.440
3.510
mm
22.50
27.81
35.13
43.26
50.06
61.98
89.15
PTM-SH Series
Packaging
D
In
.65
.65
.65
.65
.65
.65
.65
E
mm
16.51
16.51
16.51
16.51
16.51
16.51
16.51
In
.55
.75
.75
.75
.75
.75
1.25
mm
13.97
19.05
19.05
19.05
19.05
19.05
31.75
Quantity
100
100
50
50
50
25
25
• Ergonomic handle design
• Recommended temperatures up to 600° F (315° C)
UTM-SH Series
Silicone Thread Masks
Silicone Thread Masks
UTM-SH Series
Dimensions
UTM-SH Series Ultrabake™ Thread Masks are designed
to mask threaded holes; they will mask off the hole
and the first thread of the hole. Recommended for
powder coating, e-coating, plating and anodizing.
• Available in standard shallow design for blind holes
and a Long Series for longer sealing areas
• Reusable
Caplugs No.
Color
UTM-1/4-20
Yellow
UTM-5/16-18 Light Green
UTM-3/8-16
White
UTM-1/2-13
Clear
UTM-7/16-14
Pink
UTM-M6*1
Clear
UTM-M8*1.25 Dark Blue
UTM-M10*1.5
Pink
UTM-M12*1.75 Rusty Red
UTM-M16*2
Light Green
UTM-M20*2.5
Yellow
A
B
In
.218
.278
.336
.451
.392
.208
.28
.358
.426
.583
.724
mm
5.54
7.06
8.53
9.96
11.46
5.28
7.19 3
9.09
10.82
14.81
18.39
C
In
.200
.200
.250
.350
.350
.197
.197
.276
.346
.433
.512
mm
5.08
5.08
6.35
8.89
8.89
5.00
5.00
7.01
8.79
11.00
13.00
D
In
.450
.500
.600
.750
.750
.551
.482
.630
.792
.906
1.122
mm
11.43
12.70
15.24
19.05
19.05
14.00
12.24
16.00
20.12
23.01
28.50
In
.260
.320
.385
.510
.440
.248
.331
.409
.489
.654
.811
mm
6.60
8.13
9.78
11.18
12.95
6.30
8.41
10.39
12.42
16.61
20.60
Packaging
Quantity
Per Bag
500
500
500
250
250
500
500
250
250
100
100
Silicone Thread Masks - Long Series
Dimensions
54
Caplugs No.
Color
UTM-1/4-20LS
UTM-1/4-36LS
UTM-5/16-18LS
UTM-5/16-40LS
UTM-3/8-16LS
UTM-3/8-36LS
UTM-M3*0.5LS
UTM-M4*0.7LS
UTM-M5*0.8LS
UTM-M6*1LS
UTM-M8*1.25LS
UTM-M10*1.5LS
UTM-M24*2LS
Yellow
Dark Blue
Light Green
Rusty Red
White
Yellow
Red
Pink
Purple
Clear
Dark Blue
Pink
Grey
A
In
.218
.232
.278
.296
.336
.357
.107
.141
.178
.208
.283
.358
.896
B
mm
5.54
5.54
7.06
7.06
8.53
8.53
2.72
3.59
4.52
5.28
7.19
9.09
22.76
In
.279
.270
.279
.279
.329
.329
.210
.230
.220
.295
.295
.276
.630
C
mm
7.09
6.86
7.09
7.09
8.36
8.36
5.33
5.84
5.59
7.49
7.49
7.01
16.00
In
.922
.922
.894
.894
.994
.994
.820
.860
.820
.964
.896
.945
1.490
D
mm
23.42
23.42
22.71
22.71
25.25
25.25
20.83
21.84
20.83
24.49
22.76
24.00
37.85
In
.260
.260
.320
.320
.385
.385
.138
.161
.207
.248
.331
.409
.947
1.888.CAPLUGS (227.5847)
mm
6.60
6.60
8.13
8.13
9.78
9.78
3.51
4.09
5.26
6.30
8.41
10.39
24.05
Packaging
Quantity
Per Bag
500
500
500
250
250
250
1000
1000
500
500
500
250
250
55
plugs
UFP-SH Series
Silicone Flangeless Plugs
Silicone Flangeless Plugs
UFP-SH Series Ultrabake™ Silicone Flangeless Plugs have
a tapered design and hollow core to allow a single plug to
be used in both threaded or non-threaded holes of varying
sizes. Recommended for powder coating, e-coating, plating
and anodizing.
• Protect threaded holes without masking
surrounding area
• Reusable
Caplugs No.
UFP00250
UFP00312
UFP00406
UFP00468
UFP00562
UFP00625
UFP00718
UFP00787
UFP00866
UFP00945
UFP01024
UFP01102
UFP01134
UFP01178
UFP01216
UFP01234
Color
Dimensions
B
A
In
.230
.315
.380
.470
.575
.630
.709
.787
.866
.945
1.024
1.102
1.147
1.181
1.220
1.256
Clear
Black
Yellow
Clear
Light Blue
Purple
Rusty Red
Light Green
Grey
Clear
Black
Dark Green
Purple
Light Blue
Rusty Red
Yellow
mm
5.84
8.00
9.65
11.94
14.61
16.00
18.00
19.99
22.00
24.00
26.00
28.00
29.13
30.00
31.01
31.90
In
.157
.221
.315
.380
.480
.536
.630
.709
.787
.866
.945
1.024
1.063
1.102
1.142
1.181
FP-SH Series
mm
3.99
5.61
8.00
9.65
12.19
13.61
16.00
18.00
19.00
22.00
24.00
26.00
27.00
27.99
29.01
30.00
C
In
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
mm
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
Oil-Resistant Rubber Flangeless Plugs
Oil-Resistant Rubber Flangeless Plugs
FP-SH Series Flangeless Plugs have a tapered design
and hollow core to allow a single plug to be used in
both threaded or non-threaded holes of varying sizes.
Recommended for plating, painting and anodizing.
• Protect threaded holes without masking
surrounding area
• Reusable
Material: Nitrile-Butadiene Rubber Color: Black
56
UFP-SH Series
Caplugs No.
FP00250
FP00312
FP00406
FP00468
FP00562
FP00625
FP00718
FP00787
FP00866
FP00945
FP01024
FP01102
Dimensions
B
A
In
.230
.315
.380
.470
.575
.630
.709
.787
.866
.945
1.024
1.102
mm
5.84
8.00
9.65
11.94
14.61
16.00
18.00
19.99
22.00
24.00
26.00
28.00
In
.157
.221
.315
.380
.480
.536
.630
.709
.787
.866
.945
1.024
FP-SH Series
C
mm
3.99
5.61
8.00
9.65
12.19
13.61
16.00
18.00
19.00
22.00
24.00
26.00
In
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
Packaging
Quantity
Per Bag
250
250
250
250
250
250
250
100
100
100
100
100
50
50
50
50
mm
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
1.888.CAPLUGS (227.5847)
Packaging
Quantity
Per Bag
250
250
250
250
250
250
250
100
100
100
100
100
57
plugs
SWP Series
Silicone Washer Plugs
SWP Series Ultrabake™ Silicone Washer Plugs are designed
for masking around a hole for grounding purposes or can
be used as dual plugs.
Material: Silicone Color: Natural
Caplugs No.
Dimensions
B
A
SWP-130-250-140
SWP-140-250-180
SWP-130-312-150
SWP-140-312-180
SWP-155-312-230
SWP-200-312-230
SWP-130-375-150
SWP-140-375-200
SWP-180-375-180
SWP-238-375-250
SWP-238-500-250
SWP-275-500-375
In
.250
.250
.312
.312
.312
.312
.375
.375
.375
.375
.500
.500
mm
6.35
6.35
7.92
7.92
7.92
7.92
9.53
9.53
9.53
9.53
12.70
12.70
In
.130
.140
.130
.140
.155
.200
.130
.140
.180
.238
.238
.275
Packaging
Carton
Mini Pak
Quantity
Quantity
1000
200
1000
200
1000
200
1000
200
500
100
500
100
1000
200
500
100
500
100
500
100
250
50
250
50
C
mm
3.30
3.56
3.30
3.56
3.94
5.08
3.30
3.56
4.57
6.05
6.05
6.99
In
.140
.180
.150
.180
.230
.230
.150
.200
.180
.250
.250
.375
UW-SH Series
mm
3.56
4.57
3.81
4.57
5.84
5.84
3.81
5.08
4.57
6.35
6.35
9.53
SWP Series
UW-SH Series
Dimensions
UW-SH Series Ultrabake™ Silicone Washer Plugs are
designed to plug plain and threaded holes; they will
mask off the hole and leave a circular grounding or
earthing area around threaded and through holes.
and anodizing.
• Dual-purpose two-sided design to fit two hole sizes
two-stage masking
• Reusable
Caplugs No.
UW-M3
UW-M4
UW-M5
UW-M6
UW-M8
UW-M10
UW-M12
UW380
UW400
UW405
UW410
UW412
UW415
UW420
UW440
Color
Dark Green
Pink
Clear
Red
Black
Yellow
Clear
Yellow
Black
Clear
Pink
Red
Light Green
Dark Blue
Yellow
A
In
.276
.354
.394
.492
.669
.827
.945
.250
.312
.319
.380
.375
.502
.505
.625
B
mm
7.00
8.99
10.00
12.50
16.99
21.00
24.00
6.35
7.92
8.10
9.65
9.53
12.75
12.83
15.88
In
.110
.142
.177
.209
.280
.378
.429
.096
.134
.124
.137
.198
.127
.244
.127
C
mm
2.79
3.61
4.50
5.31
7.11
9.60
10.90
2.44
3.40
3.15
3.48
5.03
3.23
6.20
3.23
UDPP-SH Series
In
.146
.185
.224
.264
.343
.421
.500
.128
.157
.252
.160
.274
.186
.257
.256
D
mm
3.71
4.70
5.69
6.71
8.71
10.69
12.70
3.25
3.99
6.40
4.06
6.96
4.72
6.53
6.50
In
.220
.283
.354
.417
.559
.756
.858
.348
.490
.385
.454
.492
.381
.509
.358
E
mm
5.59
7.19
8.99
10.59
14.20
19.20
21.79
8.84
12.45
9.78
11.53
12.50
9.68
12.93
9.09
In
.197
.197
.197
.197
.197
.197
.197
.197
.193
.217
.196
.198
.202
.193
.191
Silicone Dual-Purpose Plugs
Silicone Dual-Purpose Plugs
UDPP-SH Series Ultrabake™ Dual-Purpose Plugs are
designed to plug round or square, plain or threaded
holes; they will mask off the hole and allow finishing
up to it. Recommended for powder coating, e-coating,
Caplugs
No.
Color
UDPP-0500 Purple
UDPP-0625 Rusty Red
UDPP-0750 Green
UDPP-1000 Rusty Red
A Length
In
mm
.625
15.88
.750
19.05
.750
19.05
1.000
25.40
Square End Dimensions
B Minimum
In
mm
.375
9.53
.500
12.70
.625
15.88
.875
22.23
C Maximum
In
mm
.500
12.70
.625
15.88
.750
19.05
1.000
25.40
D Length
In
mm
.625
15.88
.750
19.05
.750
19.05
1.000
25.40
F
mm
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.90
5.51
4.98
5.03
5.13
4.90
4.85
In
.291
.370
.449
.528
.685
.843
1.000
.504
.502
.511
.507
.500
.497
.516
.506
mm
7.39
9.40
11.40
13.41
17.40
21.41
25.40
12.80
12.75
12.98
12.88
12.70
12.62
13.11
12.85
Packaging
Quantity
Per Bag
1000
1000
1000
500
500
250
250
1000
1000
1000
1000
500
500
500
500
UDPP-SH Series
Round End Dimensions
E Minimum
F Maximum
In
mm
In
mm
.375
9.53
.500
12.70
.500
12.70
.625
15.88
.625
15.88
.750
19.05
.875
22.23
1.000
25.40
Packaging
Carton
Quantity
250
100
100
100
• Hole can be round or square. One side of this plug is
round and the other side is square
• Reusable
58
1.888.CAPLUGS (227.5847)
59
plugs
UMFP-SH Series
Silicone Multi-Flanged Plugs
Silicone Multi-Flanged Plugs
UMFP-SH Series
Dimensions
UMFP-SH Series Ultrabake™ Silicone Multi-Flanged
Plugs are designed to mask plain and threaded holes;
they will mask off the hole and allow painting up to
the hole. The fins on the plug are flexible so the plug
can fit a range of holes. Recommended for powder
coating, e-coating, plating and anodizing.
Caplugs No.
UMFP-4-10
UMFP-8-16
UMFP-10-18
Color
Blue
Rusty Red
Green
A
In
.157
.315
.394
B
mm
4.00
8.00
10.00
In
.236
.394
.472
C
mm
6.00
10.00
12.00
In
.315
.472
.551
D
mm
8.00
12.00
14.00
In
.394
.551
.630
E
mm
10.00
14.00
16.00
In
—
.630
.709
mm
—
16.00
18.00
F Length
In
mm
.539
13.70
.906
23.00
.894
22.70
Packaging
Quantity
Per Bag
250
100
100
• Raised handle makes the plug easier to see and
easier to remove
• Reusable
Optional Colors: Clear, White
SP-SH Series
Silicone Step Plugs
Silicone Step Plugs
SP-SH Series Ultrabake™ Silicone Step Plugs are designed to
mask plain and threaded holes; they will mask off the hole
and leave a circular grounding or earthing area around the
hole. Recommended for powder coating, e-coating, plating and
anodizing.
• Wide handle design eliminates the need for two-stage masking
Caplugs No.
SP-3
SP-4
SP-5
SP-6
SP-8
Color
Light Blue
Light Green
Purple
Black
White
A
In
.276
.315
.354
.400
.489
B
mm
7.00
8.00
8.99
10.16
12.42
In
.118
.197
.236
.253
.324
mm
3.00
5.00
6.00
6.42
8.23
Dimensions
C
In
mm
.093
2.36
.112
2.84
.155
3.93
.188
4.77
.234
5.94
SP-SH Series
D
In
.276
.315
.354
.400
.384
E
mm
7.00
7.00
8.99
10.16
9.75
In
.512
.551
.631
.694
.682
mm
13.00
14.00
16.02
17.62
17.32
Packaging
Quantity
Per Bag
500
500
500
250
250
• Reusable
Optional Color: Clear
SFP-SH Series
Silicone Flanged Cap/Plugs
Silicone Flanged Cap/Plugs
SFP-SH Series Ultrabake™ Silicone Flanged Cap/Plugs
are designed to mask plain and threaded holes; they
will mask off the hole and the first thread of a threaded
hole. The plugs are dual purpose and can be used as a
cap on longer studs. Recommended for powder coating,
Caplugs
No.
SFP-M8
SFP-M10
SFP-M12
SFP-M14
Color
Yellow
Pink
Clear
Grey
A
In
.291
.343
.421
.539
B
mm
7.39
8.71
10.69
13.69
In
.472
.579
.622
.709
mm
11.99
14.71
15.80
18.01
Dimensions
C
In
mm
.177
4.50
.276
7.01
.315
8.00
.417
10.59
SFP-SH Series
D
In
1.654
1.850
2.008
2.520
E
mm
42.01
46.99
51.00
64.01
In
.472
.512
.551
.591
mm
11.99
13.00
14.00
15.01
Packaging
Quantity
Per Bag
250
250
250
250
• Reusable
Optional Colors: White
60
1.888.CAPLUGS (227.5847)
61
plugs
HETV and ETV Series
External Thread Plugs
HETV and ETV Series External Thread Plugs are
temperature-resistant and can be easily pushed in
and removed with no threading required. External
threads hold plugs securely in place.
• Ideal for masking applications
• Flexible
External Thread Plugs
Flex500®
Caplugs No.
HETV-4
HETV-5
HETV-6
HETV-8
HETV-10
HETV-12
HETV-16
HETV and ETV Series
Dimensions
Low-Temp Vinyl
Caplugs No.
Packaging
A
In
.438
.500
.563
.750
.875
1.047
1.281
ETV-4
ETV-5
ETV-6
ETV-8
ETV-10
ETV-12
ETV-16
B
mm
11.13
12.70
14.30
19.05
22.23
26.59
32.54
In
.438
.500
.500
.625
.688
.750
.875
Carton
Quantity
7500
7500
6000
5400
4000
2800
2000
mm
11.13
12.70
12.70
15.88
17.48
19.05
22.23
Mini Pak
Quantity
1000
1000
1000
1000
800
560
400
Note: For low-temperature vinyl, please refer to ETV Series.
HTP and TP Series
Tapered Vinyl Plugs
HTP and TP Series Flex500® Tapered Plugs are
designed with a distinct tapered configuration,
making them ideal for plugging small holes, ranging
in diameter from .070" to .343." Ideal for masking
applications during painting, plating and powder
coating operations.
• Easy installation and removal
• Flexible
Flex500®
Caplugs No.
HTP-4
HTP-6
HTP-8
HTP-9
HTP-10
HTP-11
HTP-12
Low-Temp Vinyl
Caplugs No.
TP-4
TP-6
TP-8
TP-9
TP-10
TP-11
TP-12
Tapered Vinyl Plugs
A
In
.15
.20
.25
.30
.31
.31
.34
mm
3.81
5.08
6.35
7.62
7.87
7.87
8.64
Dimensions
B
In
mm
.07
1.78
.10
2.54
.14
3.56
.14
3.56
.16
4.06
.19
4.83
.19
4.83
HTP and TP Series
C
In
.625
.500
.750
1.000
.750
1.000
.750
Carton
Quantity
5000
5000
5000
5000
5000
5000
5000
mm
15.88
12.70
19.05
25.40
19.05
25.40
19.05
Packaging
Mini Pak†
Quantity
1000
1000
1000
1000
1000
1000
1000
Micro Pak‡
Quantity
50
50
50
50
50
50
50
Note: For low-temperature vinyl, please refer to TP Series.
HVTP and VTP Series
Tapered Vinyl Plugs
Tapered Vinyl Plugs
HVTP and VTP Series
Dimensions
HVTP and VTP Series Flex500® Tapered Plugs provide
a snug fit when pushed into open ports, ensuring a
tight closure that will not pop out accidentally during
processing or shipping. A simple tug on the flanged
lip of an installed HVTP or VTP breaks the seal for
easy removal. Ideal for masking applications during
painting, plating and powder coating operations.
• Easy installation and removal
• Flexible
Flex500®
Caplugs No.
HVTP-05
HVTP-1
HVTP-2
HVTP-25
HVTP-3
HVTP-35
HVTP-4
HVTP-5
HVTP-55
HVTP-6
HVTP-7
Low-Temp Vinyl
Caplugs No.
VTP-05
VTP-1
VTP-2
VTP-25
VTP-3
VTP-35
VTP-4
VTP-5
VTP-55
VTP-6
VTP-7
To Plug Thread Size
A
B
C
NPT
STD
In
mm
In
mm
In
mm
Carton
Quantity
–
–
1/8
–
1/4
–
3/8
1/2
3/4
3/4
1
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1–1/16
1–3/16, 1–1/4, 1–5/16
.195
.290
.400
.445
.530
.570
.640
.800
.870
1.025
1.275
4.95
7.37
10.16
11.30
13.46
14.48
16.26
20.32
22.10
28.04
32.39
.125
.210
.290
.340
.365
.445
.520
.682
.732
.891
1.147
3.18
5.33
7.37
8.64
9.27
11.30
13.21
17.32
18.59
22.63
29.13
.300
.406
.437
.500
.555
.625
.750
.937
1.000
1.188
1.453
7.62
10.31
11.10
12.70
14.10
15.88
19.05
23.80
25.40
30.18
36.91
5000
5000
5000
5000
5000
2500
2500
2500
1000
1000
1000
Packaging
Mini
Micro
Pak†
Pak‡
Quantity Quantity
1000
100
1000
100
1000
100
1000
100
1000
100
500
50
500
50
500
50
200
25
200
25
200
25
Note: For low-temperature vinyl, please refer to VTP Series.
62
1.888.CAPLUGS (227.5847)
63
plugs
MT-SH Series
Mouse-Tail Pull Plugs
Mouse-Tail Pull Plugs
Mouse-Tail Pull Plugs are used for extremely small
holes typically found on electronic components. They
are thin and flexible, which allows them to fit into
different hole sizes to create a tight seal. Available in
two materials, the MT is made of EPDM and our SMT
is made of high-temperature silicone. Recommended
for powder coating, plating, anodizing, and e-coating.
Caplugs No.
SMT100
MT100
MT-SH Series
Dimensions
Material and
Temperature Limit
A
In
2
2
Ultrabake™ 600°F (315°C)
EPDM 350°F (177°C)
B
mm
50.80
50.80
In
.080
.080
C
mm
2.03
2.03
In
.500
.500
D
mm
12.70
12.70
In
.025
.025
mm
.64
.64
Packaging
Quantity
Per Bag
500
500
• Ideal for small holes
• Stretchable to provide leak-proof seal
• Reusable
Material: Silicone or EPDM Color: Clear
UHCP-SH Series
Silicone Hollow Cone Plugs
Silicone Hollow Cone Plugs
UHCP-SH Series Ultrabake™ Silicone Hollow Cone Plugs
and anodizing.
Caplugs No.
UHCP-1
UHCP-2
Color
Dimensions
B
A
In
.580
.787
Rusty Red
Blue
UHCP-SH Series
mm
14.73
20.00
In
.147
.394
C
mm
3.73
10.00
In
1.900
2.900
mm
48.26
74.00
Packaging
Quantity
Per Bag
250
100
• Hollow and tapered to make this plug highly versatile
• Ideal for slotted and oval holes
• Reusable
PTP Series
Tapered Paper Plugs
Tapered Paper Plugs
Manufactured from natural paper and 100% recyclable, PTP
Series Tapered Paper Plugs are the answer for applications
requiring “environmentally friendly” components. These
closures will withstand intermittent temperatures up to
400°F (204°C), making them ideal for high-temperature
applications, which may degrade typical plastic plugs. The
flexibility and tapered design of the PTP Series allow quick,
easy installation and removal.
• 100% Recyclable
• Intermittant temperatures to 400°F (204°C)
Caplugs No.
PTP-18-3
PTP-14-3
PTP-38-3
PTP-12-3
PTP-34-3
PTP-100-3
PTP-114-3
PTP-112-3
PTP-200-3
PTP-212-3
PTP-300-3
Pipe Size
Inches
1/8
1/4
3/8
1/2
3/4
1
1–1/4
1–1/2
2
2–1/2
3
A
In
.35
.46
.58
.68
.92
1.18
1.50
1.73
2.22
2.64
3.28
mm
8.89
11.68
14.73
17.27
23.37
29.97
38.10
43.94
56.39
67.06
83.31
In
.42
.50
.70
.82
1.11
1.44
1.78
2.06
2.50
3.15
3.60
Dimensions
B
mm
10.67
12.70
17.78
20.83
28.19
36.58
45.21
52.32
63.50
80.01
91.44
C
In
.34
.36
.48
.53
.54
.64
.69
.68
.64
.75
.74
PTP Series
D
mm
8.64
9.14
12.19
13.46
13.72
16.26
17.53
17.27
16.26
19.05
18.80
In
.56
.68
.87
1.04
1.38
1.73
2.12
2.43
2.93
3.57
4.09
mm
14.22
17.27
22.10
26.42
35.05
43.94
53.85
61.72
74.42
90.68
103.89
Packaging
Carton
Mini Pak
Quantity
Quantity
30000
1000
18000
1000
16000
1000
10500
1000
6200
1000
5000
1000
3000
600
2700
540
1800
360
1300
260
1000
200
Note: Products are manufactured from paper that is hygroscopic. This means that
there may be minor dimensional variation with changes in relative humidity.
64
1.888.CAPLUGS (227.5847)
65
plugs
plugs/miscellaneous masking & kits
STPS-SH Series
Self-Threading Plugs
Self-Threading Plugs
STPS-SH Series Self-Threading Plugs are self-tapping and
create a leak-proof seal. The handles have holes that can
be used for hanging. Recommended for painting, plating
and anodizing.
• Chemical-resistant
Material: Low-Density Polyethylene Color: White
STPS-SH Series
Thread Size (inches)
Caplugs No.
From
1/4 – 20
5/16 – 18
3/8 – 16
1/2 – 13
2 – 56
3 – 48
4 – 40
6 – 32
8 – 32
10 – 24
12 – 24
STPS-1/4
STPS-5/16
STPS-3/8
STPS-1/2
STPS-2
STPS-3
STPS-4
STPS-6
STPS-8
STPS-10
STPS-12
Packaging
Quantity
100
100
100
100
500
500
500
500
500
500
100
To
1/4 – 28
5/16 – 24
3/8 – 24
1/2 – 20
2 – 64
3 – 56
4 – 48
6 – 40
8 – 36
10 – 32
12 – 28
US-SH Series
Silicone Sheeting
Silicone Sheeting
US-SH Series
Dimensions
US-SH Series Ultrabake™ Silicone Sheeting can be used to cover
large areas, die cut into shapes and used in conjunction with a
double-sided tape, to mask off large areas. Alternatively, it can
simply provide a liner or protective layer on areas that will come
in contact with heat. Ideal for powder coating, e-coating, plating,
anodizing and spray painting.
• Flexible
• Can be die-cut into shapes for gaskets, pads, strips,
washers or seals
Caplugs No.
US031-36
US062-36
US093-36
US125-36
US187-36
US250-36
US375-36
US500-36
Length/Width
In2
36
36
36
36
36
36
36
36
mm2
914
914
914
914
914
914
914
914
Thickness
In
1/32
1/16
3/32
1/8
3/16
1/4
3/8
1/2
Fraction
.031
.062
.093
.125
.187
.250
.375
.500
mm
.79
1.57
2.36
3.18
4.75
6.35
9.53
12.70
• Reusable
Material: Silicone Color: Rusty Red
MDT-SH Series
Multi-Diameter Silicone Tubing
Multi-Diameter Silicone Tubing
MDT-SH Series Ultrabake™ Multi-Diameter Silicone Tubing can be
used to cover plain and threaded studs, shafts or other cylindrical
parts; it will mask off the studs and can be used to mask off areas
of shafts. Ideal for powder coating, e-coating, plating, anodizing
and spray painting.
Caplugs No.
MDT0350-0650
MDT0650-2250
Diameter Minimum
In
mm
.350
8.89
.650
16.51
Dimensions
Diameter Maximum
In
mm
.650
16.51
1.500
38.10
MDT-SH Series
Coil Length
Feet
100
50
Meters
30
15
• Flexible to fit a wide range of diameters
• Cut to length
• Reusable
Material: Silicone Color: Rusty Red
66
1.888.CAPLUGS (227.5847)
67
UC-SH Series
Silicone Cord
Silicone Cord
Dimensions
UC-SH Series Ultrabake™ Silicone Cord can be used as
a gasket or O-ring type material to mask off grooves,
slots or keyways. Ideal for powder coating, e-coating,
plating, anodizing and spray painting.
• Flexible
• Cut to size
• Reusable
Material: Silicone Color: Clear
Caplugs No.
Diameter
In
.070
.093
.103
.125
.139
.156
.187
.210
.250
.275
.312
.375
.437
.500
.562
UC0070
UC0093
UC0103
UC0125
UC0139
UC0156
UC0187
UC0210
UC0250
UC0275
UC0312
UC0375
UC0437
UC0500
UC0562
Coil Length
mm
1.78
2.36
2.62
3.18
3.53
3.96
4.75
5.33
6.35
6.99
7.92
9.53
11.10
12.70
14.27
Feet
100
100
100
100
100
100
100
100
100
100
100
50
50
50
50
ST-SH Series
Silicone Tubing
Silicone Tubing
ST-SH Series Ultrabake™ Silicone Tubing can be used to
cover plain and threaded studs or shafts; it will mask off
the studs and can be used to mask off areas of shafts.
Ideal for powder coating, e-coating, plating, anodizing
and spray painting.
• 1/16" wall thickness
• Flexible
• Cut to length
• Reusable
68
UC-SH Series
Caplugs No.
ST0040
ST0062
ST0080
ST0093
ST0109
ST0125
ST0140
ST0156
ST0172
ST0187
ST0203
ST0218
ST0234
ST0250
ST0281
ST0312
ST0343
ST0375
ST0406
ST0437
ST0500
ST0625
ST0750
ST0875
ST0937
ST1000
ST1125
ST1250
ST1375
ST1500
ST1625
ST1750
ST1875
ST2000
Color
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Clear
Rusty Red
Rusty Red
Rusty Red
Rusty Red
Rusty Red
Rusty Red
Rusty Red
Rusty Red
Rusty Red
Rusty Red
Rusty Red
Rusty Red
ST-SH Series
Dimensions
ID (ØB)
OD (ØA)
In
.165
.187
.205
.218
.234
.250
.265
.281
.297
.312
.328
.343
.359
.375
.406
.437
.468
.500
.531
.562
.625
.750
.875
1.000
1.062
1.125
1.250
1.375
1.500
1.625
1.750
1.875
2.000
2.125
Meters
30
30
30
30
30
30
30
30
30
30
30
15
15
15
15
mm
4.19
4.75
5.21
5.54
5.94
6.35
6.73
7.14
7.54
7.92
8.33
8.71
9.12
9.53
10.31
11.10
11.89
12.70
13.49
14.27
15.88
19.05
22.23
25.40
26.97
28.58
31.75
34.93
38.10
41.28
44.45
47.63
50.80
53.98
In
.040
.062
.080
.093
.109
.125
.140
.156
.172
.187
.203
.218
.234
.250
.281
.312
.343
.375
.406
.437
.500
.625
.750
.875
.937
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
2.000
Coil Length
mm
1.02
1.57
2.03
2.36
2.77
3.18
3.56
3.96
4.37
4.75
5.16
5.54
5.94
6.35
7.14
7.92
8.71
9.53
10.31
11.10
12.70
15.88
19.05
22.23
23.80
25.40
28.58
31.75
34.93
38.10
41.28
44.45
47.63
50.80
Feet
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
50
50
50
50
50
50
50
50
50
50
50
50
50
1.888.CAPLUGS (227.5847)
Meters
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
15
15
15
15
15
15
15
15
15
15
15
15
15
69
UST-SH Series
Silicone Star Tubing
Silicone Star Tubing
UST-SH Series
Dimensions
UST-SH Series Ultrabake™ Silicone Star Tubing can
be used to cover plain and threaded studs, shafts
or other cylindrical parts; it will mask off the studs
and can be used to mask off areas of shafts. Ideal for
powder coating, e-coating, plating, anodizing
and spray painting.
Caplugs No.
Color
Diameter
In
.500
.750
1.000
1.500
Rusty Red
Green
Green
Rusty Red
UST-0500
UST-0750
UST-1000
UST-1500
Coil Length
mm
12.70
19.05
25.40
38.10
Feet
100
50
50
25
Meters
30
15
15
7.5
• Star shape allows for easy removal
• Flexible to fit a wide range of diameters
• Cut to length
• Reusable
CSC Series
Clear Stretchable Covers
Clear Stretchable Covers
CSC Series
Dimensions
The CSC Series, commonly known as shower caps, are economical covers for
a wide range of industrial and consumer applications. These covers can be
stretched over a variety of applications to protect from dust, contaminant,
and moisture. Ideal for masking applications, these plastic covers can be
quickly installed and removed. To ensure the cover is visible once on an
application, the Caplugs logo is pad-printed across the cover in red.
• Available in 8 different sizes, ranging from 3-3/4" to 17-1/2" in diameter
(when laying flat)
• Reusable
• Manufactured of 3 mil. transparent polyethylene film and secured with a
durable elastic band
Caplugs No.
ØA
In
1.50
1.50
1.50
1.50
2.25
2.88
3.63
4.38
CSC-3750
CSC-4500
CSC-5500
CSC-7000
CSC-9000
CSC-11500
CSC-14500
CSC-17500
Packaging
Carton
Quantity
100
100
100
100
100
50
50
50
ØB
mm
38.10
38.10
38.10
38.10
57.15
73.15
92.20
111.25
In
3.75
4.50
5.50
7.00
9.00
11.50
14.50
17.50
mm
95.25
114.30
139.70
177.80
228.60
292.10
368.30
444.50
Material: Polyethylene Color: Clear/Translucent
Note: Maximum fit/stretch capabilities are not provided, as that will greatly depend
upon the application. To ensure you choose the best fit, we encourage you to sample
the desired size prior to placing an order.
EP58-SH Series
Edge Protectors
Edge Protectors
EP58-SH Series Edge Protectors safeguard PC Board
Connector surfaces. Use during cleaning, dipping and
solder wave. Available in other materials.
• Easily cuts to required lengths
Caplugs No.
EP5812
EP5816
EP5820
EP5816C
EP5820C
Colors
Grey
Grey
Grey
Black
Black
Conductivity
Non-Conductive
Non-Conductive
Non-Conductive
Conductive
Conductive
Dimensions
Depth
Width
In
.05
.062
.062
.062
.062
EP58-SH Series
mm
1.27
1.57
1.57
1.57
1.57
In
.16
.312
.437
.312
.437
Length
mm
4.06
7.92
11.10
7.92
11.10
In
30
30
30
30
30
mm
762
762
762
762
762
• Reusable
Material: Neoprene Color: See chart for color coding
70
1.888.CAPLUGS (227.5847)
71
starter kits
SK-SH Series
Masking Starter Kits
Masking Starter Kits
SK-SH Series Starter Kits each contain a small
selection of masking products that can be used
together. Each kit is packaged in a plastic box, which
is sectionalized and labeled to identify the parts.
These kits are ideal for research and development
work, small runs or for hobbyists.
SK1
350°F (177°C)
SK2
350°F (177°C)
• 11 sizes of vinyl caps
• 7 sizes of pull plugs
SK4
600°F (315°C)
sizes of
• 13 sizes of vinyl caps • 12
Ultrabake™ caps
• 5 self-threading plugs
• 6 sizes of
(STP) 2-56 to 8-32
Ultrabake™ pull plugs
SK-SH Series
SK5
600°F (315°C)
SK6
600°F (315°C)
SK7
300°F (149°C)
SK8
600°F (315°C)
• 18 different
reusable caps
• Internal diameters
from 3/32" to 7/8"
• Metric cap sizes
M1 to M14
• Various sizes of
cork plugs
SK13
250°F (121°C)
SK14
600°F (315°C)
SK15
600°F (315°C)
• Various sizes
Ultrabake™
Flangeless plugs
• Various styles and
sizes of Ultrabake™
caps and plugs
• 18 different reusable
Ultrabake™ pull plugs
• 1/16" to 1/2" diameter
Material: Various Color: Various (color-coded for sizing)
MKITS HVC Series
SK9
300°F (149°C)
SK10
350°F (177°C)
SK11
350°F (177°C)
SK12
600°F (315°C)
reusable EPDM
pull plugs
reusable Green
Neoprene plugs
reusable Black
Neoprene plugs
• Various sizes
of reusable
Ultrabake™ plugs
MKITS HVC Series High-Temperature Masking Kits allow
you to keep a wide variety of sizes and styles on hand
for quick and easy access. Flex500® is an innovative
material formulated to withstand temperatures of
500°F and beyond. MKIT caps are ideal for masking
applications including powder coating, e-coating,
painting and more. Purchase one of our masking kits
and get the carrying case free – a $30 value. If you
would rather build your own custom kit, just purchase
$100 in Micro Paks and get the carrying case free.
Please reference the “free case promotion” when
placing a custom kit order.
High-Temperature Vinyl Masking Kits
Flex500® masking kits include one Micro Pak of the following:
High-Temperature Vinyl Masking Kits
HVC
062-10
080-10
093-12
109-12
125-16
140-16
156-16
Small Diameter Kit – MKIT-HVC-062-281
HVC
172-16
187-16
203-16
218-16
234-16
250-16
281–16
• Various sizes
of reusable
rubber plugs
HTP
6
8
n/a
n/a
n/a
n/a
n/a
HVC
312-16
343-16
375-16
406-16
437-16
–
–
MKITS HVC Series
Large Diameter Kit – MKIT-HVC-312-1000
HVC
500-16
625-16
750-16
875-16
1000-16
–
–
HTP
9
10
n/a
n/a
n/a
–
–
MKITS VC Series
Standard Vinyl Masking Kits
Vinyl masking kits include one Micro Pak of the following:
Standard Vinyl Masking Kits
MKITS VC Series Standard Vinyl Masking Kits allow you
to keep a wide variety of sizes and styles on hand for
quick and easy access. Purchase one of our masking
kits and get the carrying case free – a $30 value.
If you would rather build your own custom kit, just
purchase $100 in Micro Paks and get the carrying case
free. Please reference the “free case promotion” when
placing a custom kit order.
VC
062-10
080-10
093-12
109-12
125-16
140-16
156-16
Small Diameter Kit – MKIT-VC-062-281
VC
172-16
187-16
203-16
218-16
234-16
250-16
281–16
TP
6
8
n/a
n/a
n/a
n/a
n/a
VC
312-16
343-16
375-16
406-16
437-16
–
–
MKITS VC Series
Large Diameter Kit – MKIT-VC-312-1000
VC
500-16
625-16
750-16
875-16
1000-16
–
–
TP
9
10
n/a
n/a
n/a
–
–
Material: Vinyl Color: Various (color-coded for sizing)
72
1.888.CAPLUGS (227.5847)
73
masking tapes
quick find selector guide for tapes & die-cuts
Caplugs is an authorized 3M distributor and tape converter. Many additional tapes are available.
Please contact customer service at 1.888.CAPLUGS for more information or specific requests.
Tape Part No.
Die-cut
Part No.
SRT-SH
Backing Material
Color
Temperature
Adhesive
Silicone
Various
600°F (315°C)
Self-adhering
Aerospace
Approved
Descriptions
78-79
Self-adhering and self-fusing. Improved wrapping tape suitable whenever
a tough, permanently resilient, void-free insulation is required.
X
76
Used for PCB solder masking and other high-temperature applications.
X
Used for PCB solder masking and other high-temperature applications.
22-SH
KP-SH
Polyimide
Amber
500°F (260°C)
Silicone
5413-SH
KP-SH
Polyimide
Amber
500°F (260°C)
Silicone
Call customer service
PC198-SH
GC-SH
Glass Cloth
White
500°F (260°C)
Silicone
76, 83-87
PC11-SH
PR-SH
Polyester
Red
425°F (218°C)
Silicone
77, 82-86
8402-SH
Polyester
Green
425°F (218°C)
Silicone
8403-SH
Polyester
Green
425°F (218°C)
Silicone
Polyester
Green
400°F (204°C)
Silicone
PC25-SH
Polyester
Green
400°F (204°C)
Silicone
76
PC30-SH
Polyester
Yellow
400°F (204°C)
Silicone
77
PC21-SH
PC-SH
Yes
Yes
77, 82-86
77, 82-86
High-temperature tape for shot blasting, thermal spray, electrical insulation and powder coating.
High tensile strength.
A powder coating tape with a higher than standard temperature rating. Good for large areas that
may retain heat.
X
X
X
X
X
X
X
X
X
X
A high-temperature tape that is abrasion,- chemical- and thermal-resistant. 1.9 mil thickness.
X
X
A high-temperature tape that is abrasion,- chemical- and thermal-resistant. 2.3 mil thickness.
X
Polyester tape with increased stiffness for ease of application.
High tear-resistance and temperature-resistance.
Heavy-duty, double-thick tape for strong rigidity and tear strength.
Ideal for larger surfaces.
X
Wet
Paint
Masking
X
X
X
X
X
X
X
X
X
X
X
A light-duty, economical masking option.
X
X
A light-weight, thin tape that is ideal for curved surfaces of profiles.
X
X
X
X
PC90-SH
PB-SH
Polyester
Blue
400°F (204°C)
Silicone
7503-SH
TF-SH
Teflon®
Grey
400°F (204°C)
Silicone
88-90
Polyester
Red
400°F (204°C)
Silicone
A thicker version of the PC21-SH tape.
213-SH
Crepe Paper
Tan
350°F (177°C)
Rubber
High-heat and transfer-resistant crepe paper. Used for metal applications.
Not recommended for outdoor exposure.
X
214-SH
Crepe Paper
Off-White
350°F (177°C)
Rubber
High-temperature masking tape.
X
PC23-SH
Yes
Wave
Powder
Insulating
E-coating Plating Anodizing
Soldering
Coating
Page
A versatile tape that is highly conformable and chemically inert.
X
X
X
X
X
425-SH
AF-SH
Aluminum
Silver
300°F (149°C)
Acrylic
Yes
88-90
A dead-soft aluminum foil tape that is highly reflective. Long aging, both indoor
and outdoors. Used for electroplating and paint-stripping operations.
X
X
427-SH
AF-SH
Aluminum (on liner)
Silver
300°F (149°C)
Acrylic
Yes
88-90
Used for aircraft paint stripping.
X
X
KD11-SH
EZ-SH & KD-SH
Crepe Paper
Off-White
300°F (149°C)
Acrylic
Yes
77, 83-87
853-SH
Polyester
Clear
300°F (149°C)
Silicone
218-SH
Polypropylene
Green
250°F (121°C)
Rubber
Yes
Yes
88-90
420-SH
LF-SH
Lead Foil (on liner)
Silver
225°F (107°C)
Rubber
421-SH
LF-SH
Lead Foil
Silver
225°F (107°C)
Rubber
88-90
NAY
Vinyl
Yellow
210°F (99°C)
None
SC1-100
Vinyl
Yellow
210°F (99°C)
Rubber
232-SH
Crepe Paper
Tan
200°F (93°C)
Rubber
Yes
250-SH
Flatback Paper
Off-White
200°F (93°C)
Rubber
Yes
Yes
89-91
470-SH
AD-SH & EV-SH
Vinyl
Tan
170°F (77°C)
Rubber
484-SH
EV-SH
Vinyl
Tan
170°F (77°C)
Rubber
Vinyl
Various
170°F (77°C)
Rubber
471-SH
74
X
Highly solvent-resistant; has excellent chemical and thermal stability. Long aging
and will not discolor. Ideal for protecting, covering, labeling and splicing.
Specially extruded and ultra thin providing the finest color line separation.
Stretches easily and tears by hand. Excellent solvent and moisture resistance.
Conformable with good thermal properties. Its adhesive is protected by a white film,
easy-release liner. Used in electroplating and chemical milling.
X
X
X
X
X
Conformable with good thermal properties. Used in plating and chemical milling.
X
X
Non-adhesive tape that adheres to itself. Creates a waterproof seal.
X
Yellow tape with adhesive that removes easily and does not leave residue.
X
89-91
Yes
Ideal for low-temperature and wet applications, including liquid and spray painting.
Tough and extremely smooth, high-performance crepe paper.
Used for paint masking and industrial applications.
A flatback paper tape with an aggressive rubber adhesive that can be used
on a variety of surfaces. Not recommended for outdoor exposure.
Excellent resistance to most chemicals, highly conformable and abrasion-resistant.
Vulnerable to ketones, chlorinated hydrocarbons and esters.
Abrasion-resistant and designed to provide lower adhesions and unwind
than the 470-SH Series.
Highly conformable and resistent to most solvents. Vulnerable to ketones,
chlorinated hydrocarbons and esters.
X
X
X
X
X
X
X
X
X
X
X
1.888.CAPLUGS (227.5847)
75
masking tapes
Tape Series
†PC23-SH is available and is a slightly thicker
version of the PC21-SH tape. Color: Red
Contact customer service for more information.
*Length of roll = 36 yards
‡ Total thickness
Some KD11-SH tape sizes vary from chart.
Visit www.caplugs.com or contact customer
service for exact dimensions.
Polyester, Polyimide, Glass Cloth and Paper Masking Tapes
Polyester, Polyimide, Glass Cloth and Paper Masking Tapes
Description
Item Category
Film Type
Max. Temperature
Color
Film
Adhesive
Adhesive Type
Length
Size
Packaging
Fraction Decimal Rolls/Case
1/8
.125
36
3/16
.187
1/4
.250
36
5/16
.312
3/8
.375
24
7/16
.437
1/2
.500
18
5/8
.625
12
3/4
.750
12
7/8
.875
1
1.000
12
1–1/4
1.250
9
1–1/2
1.500
6
1–3/4
1.750
2
2.000
6
2–1/2
2.500
4
3
3.000
4
3–1/2
3.500
4
4.000
4
4–1/2
4.500
5
5.000
2
5–1/2
5.500
6
6.000
2
7
7.000
2
8
8.000
2
9
9.000
1
10
10.000
1
Used as electrical and Ideal for powder coating,
thermal insulation for
blasting, stenciling and
cable wrap, splicing tape
electrical insulation.
and solder masks for
Strong tensile strength
circuit boards.
and tear-resistant.
22-SH
Polyimide
500°F (260°C)
Amber
1 mil
1.5 mil
Silicone
36 yds
PC198-SH
Glass cloth
500°F (260°C)
White
5.4 mil
2.1 mil
Silicone
36 yds
Extreme High Temperature
Heavy-duty, double-thick
tape for strong rigidity
and tear strength. Ideal
for larger surfaces.
PC25-SH
Polyester
400°F (204°C)
Green
5 mil
1.5 mil
Silicone
72 yds
Heavy Duty
220125
PC1980125
220250
PC1980250
PC250250
220375
PC1980375
PC250375
220500
220625
220750
PC1980500
PC1980625
PC1980750
PC250500
221000
221250
221500
PC1981000
PC1981250
PC1981500
PC251000
222000
222500
223000
PC1982000
PC1982500
PC1983000
PC252000
224000
PC1984000
PC254000
PC250750
PC253000
PC255000
226000
PC1986000
PC256000
PC257000
PC258000
PC259000
PC2510000
Description
Item Category
Film Type
Max. Temperature
Color
Film
Adhesive
Adhesive Type
Length
Size
Packaging
Fraction Decimal Rolls/Case
1/8
.125
144
3/16
.187
144
1/4
.250
144
5/16
.312
96
3/8
.375
96
7/16
.437
72
1/2
.500
72
5/8
.625
48
3/4
.750
48
7/8
.875
36
1
1.000
36
1–1/4
1.250
24
1 –1/2
1.500
24
1–3/4
1.750
24
2
2.000
24
2–1/2
2.500
12
3
3.000
12
3–1/2
3.500
8
4
4.000
8
4–1/2
4.500
8
5
5.000
8
5–1/2
5.500
8
6
6.000
8
7
7.000
4
8
8.000
4
9
9.000
4
Ideal for powder coating,
e-coating and anodizing.
Increased stiffness for
ease of application.
A lighter-duty, more
economical masking
option for
powder coating.
Ideal for powder coating
and e-coating. Best suited
for curved surfaces.
A light-weight, thin
tape ideal for curved
surfaces or profiles.
Used primarily for
powder coating.
Pressure-sensitive tape
for wet-strip applications.
Good conformability
and resistance to
paint flaking.
PC21-SH†
Polyester
400°F (204°C)
Green
2 mil
1.5 mil
Silicone
72 yds
PC30-SH
Polyester
400°F (204°C)
Yellow
2 mil
1.5 mil
Silicone
72 yds
PC11-SH
Polyester
425°F (218°C)
Red
2 mil
1.5 mil
Silicone
72 yds
PC90-SH
Polyester
400°F (204°C)
Blue
1 mil
2 mil
Silicone
72 yds
KD11-SH
Crepe paper
300°F (149°C)
Off-white
7.5 mil‡
Standard Polyester (High Temperature)
PC210125
PC210187
PC210250
PC210312
PC210375
PC210437
PC210500
PC210625
PC210750
PC210875
PC211000
PC211250
PC211500
PC211750
PC212000
PC212500
PC213000
PC213500
PC214000
PC214500
PC215000
PC215500
PC216000
PC217000
PC218000
PC219000
76
Packaging
Rolls/Case
36
24
18
12
12
12
6
6
6
4
4
2
225MM
2210MM
2215MM
2220MM
2225MM
2230MM
PC1985MM
PC19810MM
PC19815MM
PC19820MM
PC19825MM
PC19830MM
2240MM
2245MM
2250MM
2280MM
22100MM
22150MM
PC19840MM
PC19845MM
PC19850MM
PC19880MM
PC198100MM
PC198150MM
PC300125
PC300187
PC300250
PC300312
PC300375
PC300437
PC300500
PC300625
PC300750
PC300875
PC301000
PC301250
PC301500
PC301750
PC302000
PC302500
PC303000
PC303500
PC304000
PC304500
PC305000
PC305500
PC306000
PC307000
PC308000
PC309000
PC110125*
PC110250
PC110312
PC110375
PC110437
PC110500
PC110625
PC110750
PC110875
PC111000
PC111250
PC111500
PC111750
PC112000
PC112500
PC113000
PC113500
PC114000
PC114500
PC115000
PC115500
PC116000
PC117000
PC118000
PC119000
Acrylic
60 yds
Low Temperature
PC900125*
PC900187*
PC900250*
PC900312
PC900375
PC900437
PC900500
PC900625
PC900750
PC900875
PC901000
PC901250
PC901500
PC901750
PC902000
PC902500
PC903000
PC903500
PC904000
PC905000
PC905500
PC906000
PC907000
PC908000
PC909000
KD110125
KD110250
KD110375
KD110500 KD110625
KD110750 KD111000 KD111250
KD111500
KD112000 KD112500
KD113000 KD114000
KD116000
METRIC SIZES
METRIC SIZES
Size
Width (mm)
5
10
15
20
25
30
35
40
45
50
80
100
150
Tape Series
Heavy Duty
Size
Width (mm)
5
10
15
20
25
30
35
40
45
50
80
100
150
Packaging
Rolls/Case
144
96
72
48
48
36
36
24
24
12
8
8
8
PC215MM*
PC2110MM
PC2115MM
PC2120MM
PC2125MM
PC2130MM
PC2135MM
PC2140MM
PC2145MM
PC2150MM
PC2180MM
PC21100MM
PC21150MM
PC305MM*
PC3010MM
PC3015MM
PC3020MM
PC3025MM
PC3030MM
PC3035MM
PC3040MM
PC3045MM
PC3050MM
PC3080MM
PC30100MM
PC30150MM
PC115MM*
PC1110MM
PC1115MM
PC1120MM
PC1125MM
PC1130MM
PC1135MM
PC1140MM
PC1145MM
PC1150MM
PC1180MM
PC11100MM
PC11150MM
Low Temperature
PC905MM*
PC9010MM
PC9015MM
PC9020MM
PC9025MM
PC9030MM
PC9035MM
PC9040MM
PC9045MM
PC9050MM
PC9080MM
PC90100MM
PC90150MM
1.888.CAPLUGS (227.5847)
KD115MM
KD1110MM
KD1115MM
KD1120MM
KD1125MM
KD1130MM
KD1140MM
KD1145MM
KD1150MM
KD1180MM
KD11100MM
KD11150MM
77
masking tapes
BT100-SH Series
Rubber Blasting Tape
Rubber Blasting Tape
Caplugs No.
The BT100-SH Series is a protective masking tape during plastic
media blast (PMB), blast (dry strip paint removal) or other shotpeen processes. The tape prevents small particles of blast media
and other foreign debris from infiltrating and damaging sensitive
surfaces, components and control systems. It can be used in a
wide variety of applications including aerospace, industrial and
automotive masking. A white crepe release-coated paper liner
allows the tape to tear easily by hand.
Width (In)
1
2
3
4
BT100-1000
BT100-2000
BT100-3000
BT100-4000
BT100-SH Series
Length (yds)
10
10
10
10
Rolls/Case
36
24
12
8
• Remains flexible
• Resists cracking
• Conforms to irregular (curved) surfaces
• Clean removal
• Aggressive acrylic adhesive allows for instant adhesion
Material: Rubber Color: Cream
SRT-SH Series
Silicone Tape
Silicone Tape
SRT-SH Series Ultrabake™ Silicone Tape is a wrapping tape.
It does not have an adhesive, but can bond to itself as it is
wrapped around items. It will mask off the ends or sections of
shafts and tubes. It can also be used to form a tough resilient
void-free insulation. SRT-SH is contoured so that as it is
spiraled around and along, it forms a consistent thick layer of
tape. Ideal for powder coating, e-coating, plating, anodizing
and spray painting.
• Self-adhering and self-fusing
• Flexible
Caplugs No.
SRT0750-20
SRT1000-20
SRT1000-30
SRT1500-20
SRT1500-30
SRT1750-20
SRT2000-20
SRT2000-30
SRT0753-10R
SRT0753-20R
Color
Black
Grey
Orange
Red
Blue
Green
Yellow
White
Red
Blue
Width
In
.750
1.000
1.000
1.500
1.500
1.750
2.000
2.000
.750
.750
SRT-SH Series
Dimensions
Thickness
mil
20
20
30
20
30
20
20
30
10
20
Length
Feet
36
36
36
36
36
36
36
36
54
36
• Cut to length
• Reusable
78
1.888.CAPLUGS (227.5847)
79
masking die-cuts
Extremely effective when masking a flat surface, custom
die-cuts are quick and easy to apply and remove – and can
even be fitted with pull tabs to expedite the removal process. The
solution is ideal for wet paint, powder coating, e-coating and
plating operations. Custom die-cuts are also an economical way
to eliminate tedious manual masking steps from any finishing line.
Caplugs offers four unique die-cutting processes
to produce a wide range of solutions for product
protection and masking purposes.
• Plotter — Customizable and inexpensive. No
tooling required. Quickest way to produce
samples from multiple file formats. Ideal for
small runs and making die-cut kits together.
• Steel Rule Die Press — Known as “cookie-cutter
dies.” Low-cost tooling option for short-run
productions.
• Rotary Die-Cutter — Tooling required to create
a cylindrical solid engraved die for a rotary
press. Ideal for high-volume runs.
• Magnetic Plate Die-Cutting — Same as Rotary,
but using a thinner magnetic plate tool to wrap
around a base magnetic cylinder. Economical
tooling cost for high-volume runs.
Additional options include:
• Kits
• Perforated liner
• Slit back liner
Comprehensive custom die-cutting capabilities
Prototypes in 24 hours
Custom die-cut designs
from a simple sketch or
drawing
Hold tolerances of
± 0.002" on a 24" length
Masks supplied in
rolls, sheets or
pre-assembled kits
Capacity for full
in-house custom
converting
Custom die-cut samples
provided upon drawing
approval
• Carrier tape
• Pull tabs
80
1.888.CAPLUGS (227.5847)
81
masking die-cuts
Die-Cut Discs Series
Polyester, Polyimide, Cloth and Paper Masking Tape Discs
Polyester, Polyimide, Cloth and Paper Masking Tape Discs
Ideal for powder
Ideal for powder
coating and e-coating. coating and e-coating.
Description
Item Category
Film Type
Max. Temperature
Color
Film
Adhesive
Adhesive Type
Size
Quantity
Fraction Decimal Metric Per Roll
3/32
.093
2.36
1000
1/8
.125
3.18
2000
5/32
.156
3.96
1000
3/16
.187
4.75
2000
7/32
.218
5.54
1000
1/4
.250
6.35
2000
9/32
.281
7.14
1000
5/16
.312
7.92
2000
11/32
.343
8.71
1000
3/8
.375
9.53
2000
13/32
.406
10.31
1000
7/16
.437
11.10
2000
15/32
.468
11.89
1000
1/2
.500
12.70
2000
17/32
.531
13.49
1000
9/16
.562
14.27
2000
19/32
.594
15.09
1000
5/8
.625
15.88
2000
21/32
.656
16.66
1000
11/16
.687
17.45
1000
23/32
.719
18.26
1000
3/4
.750
19.05
1000
13/16
.812 20.62
1000
7/8
.875
22.23
500
15/16
.937 23.80
500
1
1.000 25.40
500
1–1/16
1.062
26.97
500
1–1/8
1.125 28.58
500
1–3/16
1.187
30.15
500
1–1/4
1.250
31.75
500
1–5/16
1.312
33.32
500
1–3/8
1.375
34.93
500
1–7/16
1.437 36.50
500
1–1/2
1.500
38.10
500
1–9/16
1.562
39.67
500
1–5/8
1.625
41.28
250
1–11/16
1.687 42.85
250
1–3/4
1.750 44.45
250
1–13/16
1.812 46.02
250
PC-SH
Polyester
400°F (204°C)
Green
2 mil
1.5 mil
Silicone
PR-SH
Polyester
425°F (220°C)
Red
2 mil
1.5 mil
Silicone
Ideal for powder
coating and e-coating.
PB-SH
Polyester
400°F (204°C)
Blue
1 mil
2 mil
Silicone
PC00125
PR00125
PB00125
PC00187
PR00187
PB00187
PC00250
PR00250
PB00250
PC00312
PR00312
PB00312
PC00375
PR00375
PB00375
PC00437
PR00437
PB00437
PC00500
PR00500
PB00500
PC00562
PR00562
PB00562
PC00625
PR00625
PB00625
PC00687
PR00687
PB00687
PC00750
PC00812
PC00875
PC00937
PC01000
PC01062
PC01125
PC01187
PC01250
PC01312
PC01375
PC01437
PC01500
PC01562
PC01625
PC01687
PC01750
PC01812
PR00750
PR00812
PR00875
PR00937
PR01000
PR01062
PR01125
PR01187
PR01250
PR01312
PR01375
PR01437
PR01500
PR01562
PR01625
PR01687
PR01750
PR01812
PB00750
PB00812
PB00875
PB00937
PB01000
PB01062
PB01125
PB01187
PB01250
PB01312
PB01375
PB01437
PB01500
PB01562
PB01625
PB01687
PB01750
PB01812
Continued on page 84.
82
Size
Fraction Decimal
3/32
.093
1/8
.125
5/32
.156
3/16
.187
7/32
.218
1/4
.250
9/32
.281
5/16
.312
11/32
.343
3/8
.375
13/32
.406
7/16
.437
15/32
.468
1/2
.500
17/32
.531
9/16
.562
19/32
.594
5/8
.625
21/32
.656
11/16
.687
23/32
.719
3/4
.750
13/16
.812
7/8
.875
15/16
.937
1
1.000
1–1/16
1.062
1–1/8
1.125
1–3/16
1.187
1–1/4
1.250
1–5/16
1.312
1–3/8
1.375
1–7/16
1.437
1–1/2
1.500
1–9/16
1.562
1–5/8
1.625
1–11/16
1.687
1–3/4
1.750
1–13/16
1.812
Description
Item Category
Film Type
Max. Temperature
Color
Film
Adhesive
Adhesive Type
Quantity
Per Roll
Metric
2.36
1000
3.18
2000
3.96
1000
4.75
2000
5.54
1000
6.35
2000
7.14
1000
7.92
2000
8.71
1000
9.53
2000
10.31
1000
11.10
2000
11.89
1000
12.70
2000
13.49
1000
14.27
2000
15.09
1000
15.88
2000
16.66
1000
17.45
1000
18.26
1000
19.05
1000
20.62
1000
22.23
500
23.80
500
25.40
500
26.97
500
28.58
500
30.15
500
31.75
500
33.32
500
34.93
500
36.50
500
38.10
500
39.67
500
41.28
250
42.85
250
44.45
250
46.02
250
wave soldering, thermal
and electrical insulation.
Ideal for thermal spray
and powder coating.
Excellent abrasion and
solvent resistance with
strong tensile strength.
Ideal for lowtemperature and
wet applications,
including liquid and
spray painting.
Ideal for lowtemperature and
wet applications,
including liquid and
spray painting.
KP-SH
Polymide
500°F (260°C)
Amber
1 mil
1.5 mil
Silicone
GC-SH
Glass Cloth
500°F (260°C)
White
5.4 mil
2.1 mil
Silicone
KD-SH
Crepe Paper
300°F (149°C)
Off-White
7.5‡
EZ-SH
Crepe Paper
200°F (93°C)
Off-White
7.5‡
Acrylic
Acrylic
KP00125
GC00125
KP00187
GC00187
KP00250
GC00250
KP00312
GC00312
KP00375
GC00375
KP00437
GC00437
KP00500
GC00500
KP00562
GC00562
KP00625
GC00625
KP00687
GC00687
KP00750
KP00812
KP00875
KP00937
KP01000
KP01062
KP01125
KP01187
KP01250
KP01312
KP01375
KP01437
KP01500
KP01562
KP01625
KP01687
KP01750
KP01812
GC00750
GC00812
GC00875
GC00937
GC01000
GC01062
GC01125
GC01187
GC01250
GC01312
GC01375
GC01437
GC01500
GC01562
GC01625
GC01687
GC01750
GC01812
Continued on page 85.
Quantity
Per Roll
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
5000
1000
4000
1000
4000
4000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
1000
1000
1000
1000
Low Temperature
KD00093
KD00125
KD00156
KD00187*
KD00218
KD00250*
KD00281
KD00312*
KD00343
KD00375*
KD00406
KD00437*
KD00468
KD00500*
KD00531
KD00562*
KD00594
KD00625*
KD00656
KD00687*
KD00719
KD00750*
KD00812*
KD00875*
KD00937*
KD01000*
KD01062
KD01125
KD01187
KD01250
KD01312
KD01375
KD01437
KD01500
KD01562
KD01625
KD01687
KD01750
KD01812
EZ00093
EZ00125
EZ00156
EZ00187
EZ00218
EZ00250
EZ00281
EZ00312
EZ00343
EZ00375
EZ00406
EZ00437
EZ00468
EZ00500
EZ00531
EZ00562
EZ00594
EZ00625
EZ00656
EZ00687
EZ00719
EZ00750
EZ00812
EZ00875
EZ00937
EZ01000
EZ01062
EZ01125
EZ01187
EZ01250
EZ01312
EZ01375
EZ01437
EZ01500
EZ01562
EZ01625
EZ01687
EZ01750
EZ01812
* Overlapped from 3/16" to 1" for rapid application.
‡ Total thickness
1.888.CAPLUGS (227.5847)
83
masking die-cuts
Polyester, Polyimide, Cloth and Paper Masking Tape Discs (cont.)
Ideal for powder
Ideal for powder
Description
Item Category
Film Type
Max. Temperature
Color
Film
Adhesive
Adhesive Type
Size
Quantity
Fraction Decimal Metric Per Roll
1–7/8
1.875
47.63
250
1–15/16
1.937 49.20
250
2
2.000 50.80
100
2–1/8
2.125 53.98
100
2–1/4
2.250
57.15
100
2–3/8
2.375 60.33
100
2–1/2
2.500 63.50
100
2–5/8
2.625 66.68
100
2–3/4
2.750 69.85
100
2–7/8
2.875
73.03
100
3
3.000
76.20
100
3–1/4
3.250 82.55
100
3–1/2
3.500 88.90
100
3–3/4
3.750 95.25
100
4
4.000 101.60
100
4–1/4
4.250 107.95
100
4–1/2
4.500 114.30
100
4–3/4
4.750 120.65
100
5
5.000 127.00
100
5–1/4
5.250 133.35
100
5–1/2
5.500 139.70
100
5–3/4
5.750 146.05
100
6
6.000 152.40
100
PC-SH
Polyester
400°F (204°C)
Green
2 mil
1.5 mil
Silicone
PR-SH
Polyester
425°F (220°C)
Red
2 mil
1.5 mil
Silicone
Ideal for powder
PB-SH
Polyester
400°F (204°C)
Blue
1 mil
2 mil
Silicone
PC01875
PC01937
PC02000
PR01875
PR01937
PR02000
PB01875
PB01937
PB02000
PC02250
PR02250
PB02250
PC02500
PR02500
PB02500
PC02750
PR02750
PB02750
PC03000
PC03250
PC03500
PC03750
PC04000
PC04250
PC04500
PC04750
PC05000
PC05250
PC05500
PC05750
PC06000
PR03000
PR03250
PR03500
PR03750
PR04000
PR04250
PR04500
PR04750
PR05000
PR05250
PR05500
PR05750
PR06000
PB03000
PB03250
PB03500
PB03750
PB04000
PB04250
PB04500
PB04750
PB05000
PB05250
PB05500
PB05750
PB06000
Metric sizes on page 86.
84
Size
Fraction Decimal
1–7/8
1.875
1–15/16
1.937
2
2.000
2–1/8
2.125
2–1/4
2.250
2–3/8
2.375
2–1/2
2.500
2–5/8
2.625
2–3/4
2.750
2–7/8
2.875
3
3.000
3–1/4
3.250
3–1/2
3.500
3–3/4
3.750
4
4.000
4–1/4
4.250
4–1/2
4.500
4–3/4
4.750
5
5.000
5–1/4
5.250
5–1/2
5.500
5–3/4
5.750
6
6.000
Description
Item Category
Film Type
Max. Temperature
Color
Film
Adhesive
Adhesive Type
Quantity
Per Roll
Metric
47.63
250
49.20
250
50.80
100
53.98
100
57.15
100
60.33
100
63.50
100
66.68
100
69.85
100
73.03
100
76.20
100
82.55
100
88.90
100
95.25
100
101.60
100
107.95
100
114.30
100
120.65
100
127.00
100
133.35
100
139.70
100
146.05
100
152.40
100
and powder coating.
KP-SH
Polymide
500°F (260°C)
Amber
1 mil
1.5 mil
Silicone
GC-SH
Glass Cloth
500°F (260°C)
White
5.4 mil
2.1 mil
Silicone
KP01875
KP01937
KP02000
GC01875
GC01937
GC02000
KP02250
KP02500
GC02500
KP02750
GC02750
KP03000
KP03250
KP03500
KP03750
KP04000
KP04250
KP04500
KP04750
KP05000
KP05250
KP05500
KP05750
KP06000
GC03000
Quantity
Per Roll
1000
1000
500
500
500
500
500
500
500
500
500
500
500
500
250
250
250
250
250
250
250
250
250
Ideal for all hightemperature finishing
processes.
Ideal for powder
coating and other
high-temperature
finishing processes.
KD-SH
Crepe Paper
300°F (149°C)
Off-White
7.5‡
EZ-SH
Crepe Paper
200°F (93°C)
Off-White
7.5‡
Acrylic
Acrylic
Low Temperature
KD01875
KD01937
KD02000
KD02125
KD02250
KD02375
KD02500
KD02625
KD02750
KD02875
KD03000
KD03250
KD03500
KD03750
KD04000
KD04250
KD04500
KD04750
KD05000
KD05250
KD05500
KD05750
KD06000
EZ01875
EZ01937
EZ02000
EZ02125
EZ02250
EZ02375
EZ02500
EZ02625
EZ02750
EZ02875
EZ03000
EZ03250
EZ03500
EZ03750
EZ04000
EZ04250
EZ04500
EZ04750
EZ05000
EZ05250
EZ05500
EZ05750
EZ06000
Metric sizes on page 87.
1.888.CAPLUGS (227.5847)
85
masking-die cuts
Ideal for powder
Ideal for powder
Ideal for powder
Description
Description
METRIC SIZES
Size
Width (mm)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
29
30
33
34
35
36
40
45
48
50
55
60
65
70
75
80
85
90
95
100
105
110
120
130
140
150
86
Item Category
Quantity
Per Roll
PC-SH
PB-SH
PC004MM
PC005MM
PC006MM
PC007MM
PC008MM
PC009MM
PC010MM
PC011MM
PC012MM
PC013MM
PC014MM
PC015MM
PC016MM
PC017MM
PC018MM
PC019MM
PC020MM
PC021MM
PC022MM
PC023MM
PC024MM
PC025MM
PC029MM
PC030MM
PC033MM
PC034MM
PC035MM
PC036MM
PC040MM
PC045MM
PC048MM
PC050MM
PC055MM
PC060MM
PC065MM
PC070MM
PC075MM
PC080MM
PC085MM
PC090MM
PC095MM
PC100MM
100
100
100
100
100
PC110MM
PC120MM
PC130MM
PC140MM
PC150MM
and powder coating.
Ideal for all hightemperature finishing
processes.
Ideal for powder
coating and other
high-temperature
finishing processes.
KD-SH
EZ-SH
METRIC SIZES
PR-SH
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
1000
1000
1000
1000
1000
500
500
500
500
500
500
500
500
250
250
250
250
250
250
250
250
250
250
100
100
100
100
100
100
PR005MM
PR010MM
PB004MM
PB005MM
PB009MM
PR012MM
PR014MM
PR016MM
PR018MM
PB018MM
PR020MM
PB020MM
PB022MM
PR025MM
PR030MM
PR035MM
PR045MM
PB035MM
PB040MM
PR060MM
PR070MM
PR100MM
Size
Width (mm)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
29
30
33
34
35
36
40
45
48
50
55
60
65
70
75
80
85
90
95
100
105
110
120
130
140
150
Item Category
Quantity
Per Roll
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
1000
1000
1000
1000
1000
500
500
500
500
500
500
500
500
250
250
250
250
250
250
250
250
250
250
100
100
100
100
100
100
KP-SH
GC-SH
KP004MM
KP006MM
KP008MM
KP009MM
KP010MM
KP011MM
KP012MM
KP013MM
GC009MM
KP015MM
KP016MM
KP017MM
KP019MM
KP020MM
GC025MM
KP030MM
KP040MM
GC030MM
GC040MM
KP050MM
100
100
100
100
100
Quantity
Per Roll
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
2000
2000
2000
2000
KD003MM
KD004MM
KD005MM
KD006MM
KD007MM
KD008MM
KD009MM
KD010MM
KD011MM
KD012MM
KD013MM
KD014MM
KD015MM
KD016MM
KD017MM
KD018MM
KD019MM
KD020MM
KD021MM
KD022MM
KD023MM
KD024MM
KD025MM
EZ003MM
EZ004MM
EZ005MM
EZ006MM
EZ007MM
EZ008MM
EZ009MM
EZ010MM
EZ011MM
EZ012MM
EZ013MM
EZ014MM
EZ015MM
EZ016MM
EZ017MM
EZ018MM
EZ019MM
EZ020MM
EZ021MM
EZ022MM
EZ023MM
EZ024MM
EZ025MM
2000
2000
KD030MM
KD033MM
EZ030MM
2000
KD035MM
EZ035MM
2000
2000
KD040MM
KD045MM
EZ040MM
EZ045MM
500
500
500
500
500
500
500
500
500
KD050MM
KD055MM
KD060MM
KD065MM
KD070MM
KD075MM
KD080MM
KD085MM
KD090MM
KD095MM
KD100MM
EZ050MM
EZ055MM
EZ060MM
EZ065MM
EZ070MM
EZ075MM
EZ080MM
EZ085MM
EZ090MM
250
250
250
250
250
250
Low Temperature
KD110MM
KD120MM
KD130MM
KD140MM
KD150MM
1.888.CAPLUGS (227.5847)
EZ100MM
EZ105MM
EZ110MM
EZ120MM
EZ130MM
EZ150MM
87
masking die-cuts
Versatile material that is highly
conformable and resistant to
most chemicals.
Fraction
1/8
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1–1/16
1–1/8
1–3/16
1–1/4
1–5/16
1–3/8
1–7/16
1–1/2
1–9/16
1–5/8
1–11/16
1–3/4
1–13/16
1–7/8
1–15/16
2
Size
Decimal
.125
.187
.250
.312
.375
.437
.500
.562
.625
.687
.750
.812
.875
.937
1.000
1.062
1.125
1.187
1.250
1.312
1.375
1.437
1.500
1.562
1.625
1.687
1.750
1.812
1.875
1.937
2.000
Description
Item Category
Material
Max. Temperature
Color
Film
Adhesive
Adhesive Type
Quantity
Metric
Per Roll
3.18
2000
4.75
2000
6.35
2000
7.92
2000
9.53
2000
11.10
2000
12.70
2000
14.27
2000
15.88
2000
17.45
1000
19.05
1000
20.62
1000
22.23
500
23.80
500
25.40
500
26.97
500
28.58
500
30.15
500
31.75
500
33.32
500
34.93
500
36.50
500
38.10
500
39.67
500
41.28
250
42.85
250
44.45
250
46.02
250
47.63
250
49.20
250
50.80
100
Metric sizes continue on page 90.
88
Plating/Anodizing Discs
TF-SH
Teflon®
400°F (204°C)
Grey
2 mil
1.7 mil
Silicone
Ideal for painting, stripping and
electroplating. Thermally conductive
and resistant to chemicals and
moisture.
Best suited from chrome, cadmium,
nickel plating and chemical
milling. Acid-resistant and
electrically conductive.
AF-SH*
Aluminum Foil
300°F (149°C)
Silver
2.8 mil
1.8 mil
Acrylic
LF-SH
Lead Foil
225°F (107°C)
Silver
4.7
2.1
Foil
High Temperature
TF00125
TF00187
TF00250
TF00312
TF00375
TF00437
TF00500
TF00562
TF00625
TF00687
TF00750
TF00812
TF00875
TF00937
TF01000
TF01062
TF01125
TF01187
TF01250
TF01312
TF01375
TF01437
TF01500
TF01562
TF01625
TF01687
TF01750
TF01812
TF01875
TF01937
TF02000
Low Temperature
AF00125
AF00187
AF00250
AF00312
AF00375
AF00437
AF00500
AF00562
AF00625
AF00687
AF00750
AF00812
AF00875
AF00937
AF01000
AF01062
AF01125
AF01187
AF01250
AF01312
AF01375
AF01437
AF01500
AF01562
AF01625
AF01687
AF01750
AF01812
AF01875
AF01937
AF02000
LF00125
LF00187
LF00250
LF00312
LF00375
LF00437
LF00500
LF00562
LF00625
LF00687
LF00750
LF00812
LF00875
LF00937
LF01000
LF01062
LF01125
LF01187
LF01250
LF01312
LF01375
LF01437
LF01500
LF01562
LF01625
LF01687
LF01750
LF01812
LF01875
LF01937
LF02000
*Government specifications: SAE-AMS-T-23397
Tape rolls also available in standard widths.
Fraction
1/8
3/16
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1–1/16
1–1/8
1–3/16
1–1/4
1–5/16
1–3/8
1–7/16
1–1/2
1–9/16
1–5/8
1–11/16
1–3/4
1–13/16
1–7/8
1–15/16
2
Size
Decimal
.125
.187
.250
.312
.375
.437
.500
.562
.625
.687
.750
.812
.875
.937
1.000
1.062
1.125
1.187
1.250
1.312
1.375
1.437
1.500
1.562
1.625
1.687
1.750
1.812
1.875
1.937
2.000
Description
Item Category
Material
Max. Temperature
Color
Film
Adhesive
Adhesive Type
Quantity
Per Roll
Metric
3.18
5000
4.75
5000
6.35
5000
7.92
5000
9.53
5000
11.10
5000
12.70
5000
14.27
5000
15.88
5000
17.45
4000
19.05
4000
20.62
4000
22.23
2000
23.80
2000
25.40
2000
26.97
2000
28.58
2000
30.15
2000
31.75
2000
33.32
2000
34.93
2000
36.50
2000
38.10
2000
39.67
2000
41.28
1000
42.85
1000
44.45
1000
46.02
1000
47.63
1000
49.20
1000
50.80
500
Metric sizes continue on page 91.
Highly conformable and resistant to
chemicals and abrasion.
Ideal for hard and soft anodizing. Conformable
and resistant to chemicals and abrasion.
EV-SH**
Electroplaters Vinyl
170°F (77°C)
White
6.3 mil
.8 mil
Rubber
AD-SH†
Anodizing Vinyl
170°F (77°C)
Tan
5.7 mil
1 mil
Rubber
Low Temperature
EV00125
EV00187
EV00250
EV00312
EV00375
EV00437
EV00500
EV00562
EV00625
EV00687
EV00750
EV00812
EV00875
EV00937
EV01000
EV01062
EV01125
EV01187
EV01250
EV01312
EV01375
EV01437
EV01500
EV01562
EV01625
EV01687
EV01750
EV01812
EV01875
EV01937
EV02000
AD00125
AD00187
AD00250
AD00312
AD00375
AD00437
AD00500
AD00562
AD00625
AD00687
AD00750
AD00812
AD00875
AD00937
AD01000
AD01062
AD01125
AD01187
AD01250
AD01312
AD01375
AD01437
AD01500
AD01562
AD01625
AD01687
AD01750
AD01812
AD01875
AD01937
AD02000
** Not recommended for use with ketones, chlorinated hydrocarbons and esters.
† Specification: HH-T-0025
1.888.CAPLUGS (227.5847)
89
masking die-cuts
METRIC SIZES
Size
Width (mm)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
35
37
40
45
50
Item Category
Quantity
Per Roll
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
1000
1000
1000
1000
1000
500
500
500
500
500
250
500
250
250
250
TF-SH
METRIC SIZES
AF-SH*
TF003MM
TF004MM
TF005MM
TF006MM
TF007MM
TF008MM
TF009MM
TF010MM
TF011MM
TF012MM
TF013MM
TF014MM
TF015MM
TF016MM
TF017MM
TF018MM
TF019MM
TF020MM
TF021MM
TF022MM
TF023MM
TF024MM
TF025MM
TF030MM
TF035MM
AF003MM
AF004MM
AF005MM
AF006MM
AF007MM
AF008MM
AF009MM
AF010MM
AF011MM
AF012MM
AF013MM
AF014MM
AF015MM
AF016MM
AF017MM
AF018MM
AF019MM
AF020MM
AF021MM
AF022MM
AF023MM
AF024MM
AF025MM
AF030MM
AF035MM
TF040MM
TF045MM
TF050MM
AF040MM
AF045MM
AF050MM
LF-SH
Item Category
Quantity
Per Roll
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
2000
2000
2000
2000
2000
2000
Size
Width (mm)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
35
37
40
45
50
LF004MM
LF006MM
LF007MM
LF008MM
LF009MM
LF010MM
LF012MM
LF013MM
LF014MM
LF015MM
LF016MM
LF018MM
LF019MM
LF020MM
LF022MM
LF025MM
LF030MM
LF035MM
LF037MM
*Government specifications: SAE-AMS-T-23397
2000
2000
500
EV-SH**
AD-SH†
EV003MM
EV004MM
EV005MM
EV006MM
EV007MM
EV008MM
EV009MM
EV010MM
EV011MM
EV012MM
EV013MM
EV014MM
EV015MM
EV016MM
EV017MM
EV018MM
EV019MM
EV020MM
EV021MM
EV022MM
EV023MM
EV024MM
EV025MM
EV030MM
EV035MM
AD003MM
AD004MM
AD005MM
AD006MM
AD007MM
AD008MM
AD009MM
AD010MM
AD011MM
AD012MM
AD013MM
AD014MM
AD015MM
AD016MM
AD017MM
AD018MM
AD019MM
AD020MM
AD021MM
AD022MM
AD023MM
AD024MM
AD025MM
AD030MM
AD035MM
EV040MM
EV045MM
EV050MM
AD040MM
AD045MM
AD050MM
** Not recommended for use with ketones, chlorinated hydrocarbons and esters.
† Specification: HH-T-0025
AIR-SH Series
A Masking Highlight: Aircraft Windows
A Masking Highlight: Aircraft Windows
Paint removal masks safeguard windows by forming
an impenetrable barrier against chemical action.
The masks are pre-cut to aircraft window sizes from
high-quality pressure sensitive aluminum foil.
Paint masks fit like a template over the entire
window assembly to protect against paint overspray.
The material is a strong, crepe-masking tape, pre-cut
to window-to-window dimensions and carried on
an easily removed liner.
Masks can be ordered in either aluminum for stripping
applications, or paper for painting applications.
Custom masks for any aircraft can be manufactured
to your specifications. Contact customer service
for details.
Material: Crepe paper or Aluminum
AIR-SH Series
Model & Caplugs No.
Add suffix to Caplugs No. for Item Number to order
AL = Aluminum
P = Paper
Airbus
Boeing*
Bombardier
A300
A310
A320
A330
B707
B720
B727
B737
B747
B757
B767
B777
CRJ200
*Also Available
in Mylar
90
British
Aerospace
BAC111
BAE146
Cessna
DeHavilland
Fokker
Falcon Jet*
Gulfstream
Lockheed
Citation
DHC8
F27
F28
F50
F100
F200
F900
Cockpit: GUL-C
C130
L1011
Porthole: GUL
*Available in
Small, Medium &
Large
(Add "S", "M", or
"L" to end
of item number
to order)
1.888.CAPLUGS (227.5847)
McDonnell
Douglas
MD11
MD80
MD81
MD82
MD83
MD90
DC8
DC9
DC10
Tupolev
TU-154
91
masking die-cuts
PCD-SH Series
PC21 Green Polyester Tape Donuts
PC21 Green Polyester Tape Donuts
PCD-SH Series
Dimensions
A die-cut donut version of our PC21 high-temperature
polyester film tape. It is the industry standard for general
purpose powder coating applications. It is used to mask
off areas that do not require coating. Recommended for
powder coating, e-coating and anodizing.
• 2 mil polyester, 1.5 mil silicone adhesive
• Silicone adhesive will not leave an adhesive residue
Material: Polyester Color: Green
Caplugs No.
PCD 125x500
PCD 187x500
PCD 250x500
PCD 250x750
PCD 125x312
PCD 156x375
PCD 250x562
PCD 281x625
PCD 375x875
PCD 406x812
PCD 500x1250
PCD 562x1375
Width
I.D. In
.125
.187
.250
.250
.125
.156
.250
.281
.375
.406
.500
.562
Packaging
Quantity
Per Roll
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
500
500
Length
I.D. mm
3.17
4.75
6.35
6.35
3.17
3.96
6.35
7.13
9.52
10.31
12.70
14.27
PC-SH Series
O.D. In
.500
.500
.500
.750
.312
.375
.562
.625
.875
.812
1.250
1.375
O.D. mm
12.70
12.70
12.70
19.05
7.92
14.27
14.27
15.87
22.22
20.62
31.75
34.92
PC21 Green Polyester Tape Squares
PC21 Green Polyester Tape Squares
PC-SH Series
Dimensions
A die-cut square version of our PC21 high-temperature
Caplugs No.
PC 0250 SQ
PC 0375 SQ
PC 0500 SQ
PC 0625 SQ
PC 0750 SQ
PC 01000 SQ
PC 01500 SQ
PC 02000 SQ
Width
In
.250
.375
.500
.625
.750
1.000
1.500
2.000
Packaging
Quantity
Per Roll
1000
1000
1000
1000
1000
500
500
250
Length
mm
6.35
9.52
12.70
15.87
19.05
25.40
38.10
50.80
In
.250
.375
.500
.625
.750
1.000
1.500
2.000
mm
6.35
9.52
12.70
15.87
19.05
25.40
38.10
50.80
PC-SH Series
PC21 Green Polyester Tape Rectangles
PC21 Green Polyester Tape Rectangles
A die-cut rectangle version of our PC21 high-temperature
PC-SH Series
Dimensions
Caplugs No.
PC 250x500 RT
PC 250x750 RT
PC 250x1000 RT
PC 500x750 RT
PC 500x1000 RT
PC 750x1000 RT
Width
In
.250
.250
.250
.500
.500
.750
Length
mm
6.35
6.35
6.35
12.70
12.70
19.05
In
.500
.750
1.000
.750
1.000
1.000
mm
12.70
19.05
25.40
19.05
25.40
25.40
Packaging
Quantity
Per Roll
1000
1000
1000
1000
1000
500
92
1.888.CAPLUGS (227.5847)
93
masking die-cuts
WBD-SH Series
Wishbone™ Discs
Wishbone™ Discs
WBD-SH Series Wishbone™ Discs have a unique tab for
easy application and removal. Commonly used during
powder coating and anodizing applications.
• Quick removal tab
• Will not leave residue when removed
* Patent Protected, US Patent #6,656,558
International Patents in Force
AR-SH and CD-SH Series
Inspection/Identification Arrows and Dots
3/8"
3/4"
5/16"
1/4"
STYLE 50
STYLE 40
1/4"
3/16"
WBD00394
WBD00438
WBD00500
WBD00563
WBD00594
WBD00626
WBD00630
WBD00685
WBD00750
WBD00787
WBD00812
WBD00843
WBD00875
WBD01000
WBD01063
WBD01125
WBD01250
WBD01375
WBD01500
WBD01625
WBD01750
WBD01875
WBD02000
WBD02250
WBD02375
WBD02500
WBD02750
WBD03000
WBD04000
Z = Paper
F = Fluorescent
V = Vinyl
Fraction
.394
.438
.5
.563
.594
.626
.63
.685
.75
.787
.812
.843
.875
1
1.063
1.125
1.25
1.375
1.5
1.625
1.75
1.875
2
2.25
2.375
2.5
2.75
3
4
1/8"
STYLE 20
Materials
Paper
Colors
Standard
Red, Orange, White,
Green, Yellow, Blue
Fluorescent
Red, Pink, Yellow, Black
• Use for flagging, identification, quality inspections
or to indicate repair
Material: Paper or Vinyl Color: See chart for color coding
1/2"
1/8"
STYLE 401
94
1/4"
403
Vinyl
3/4"
3/8"
405
407
Diameter
In
–
7/16
1/2
9/16
19/32
–
11/16
3/4
–
13/16
27/32
7/8
1
1 1/16
1 1/8
1 1/4
1 3/8
1 1/2
1 5/8
1 3/4
1 7/8
2
2-1/4
2-3/8
2-1/2
2-3/4
3
4
Inspection/Identification Arrows and Dots
3/16"
STYLE 30
Inspection/Identification Arrows and Dots can be
permanently affixed or removed without leaving any
residue. They are color-coded to identify and point
directly to problem areas on any equipment.
Caplugs No.
Red, Blue, Yellow, Green,
Black, Brown, White, Orange
CD-SH Dots Part No.
401Z
403Z
405Z
407Z
411Z
401F
403F
405ZF
407ZF
401ZV
403ZV
405ZV
407ZV
WBD-SH Series
mm
10
11.1
12.7
14.3
15.1
15.9
16
17.4
19
20
20.6
21.4
22.2
25.4
27
28.6
31.8
34.9
38.1
41.3
44.5
47.6
50.8
57.2
60.3
63.5
69.9
76.2
101.6
Discs Per Roll
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
250
250
250
250
100
100
100
100
100
100
AR-SH and CD-SH Series
AR-SH Arrows Part No.
20Z
30Z
40Z
50Z
20ZF
30ZF
40ZF
50ZF
20ZV
30ZV
40ZV
50ZV
Quantity
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
1M/5M
411
1.888.CAPLUGS (227.5847)
95
Hook Series
V-Hooks, S-Hooks, C-Hooks, CV-Hooks
V-Hooks, S-Hooks, C-Hooks, CV-Hooks
Our hooks are ideal for both powder and e-coating
processes. They are manufactured from high-quality
spring-tempered steel.
Dimensions
V-SH Hooks
• Solid metal-to-metal contact for
increased conductivity
• Consistent grounding for more cycles
• Increased hook life without stripping (burn off)
S-SH Hook
Material: Spring-tempered steel Color: Metal
Custom Hooks
Through state-of-the-art equipment, we have the capability to manufacture custom hooks.
Caplugs will supply samples, formed to your exact specifications, within 2 days. Call us today.
Hook Part Numbers
Hook Shape
V
S
C
CV
SQV
Hook Loads
XX – XXX – XX – XX
Hook Wire Diameter
044 (.044")
062 (.062")
076 (.076")
120 (.120")
180 (.180")
V-Hooks
Hook Length
3"
4"
5"
6"
10"
Hook Angle
C-SH Hook
The hook angle is
measured clockwise
looking at the
bottom hook end.
C-, S-, CV-Hooks
Hook Load
220 lbs / 100 kg
145 lbs / 65.7 kg
Wire Diameter (inches)
.250
.180
58.8 lbs / 26.7 kg
53.7 lbs / 24 kg
28 lbs / 12.7 kg
.120
.076
.062
.044
164.5 lbs / 75 kg
18.3 lbs / 8 kg
16 lbs / 7.3 kg
9.7 lbs / 4.3 kg
6.8 lbs / 3 kg
4 lbs / 1.8 kg
2.6 lbs / 1.2 kg
Weight (pounds / kilograms)
This load data was compiled under static load conditions in a laboratory and is given for reference
only. The actual dynamic load capacity will vary. It is the customer’s obligation to determine
whether the actual dynamic load capacity is suitable for the customer’s purpose.
96
S-SH Hooks
C-SH Hooks
CV-SH Hooks
V-SH Hook
• Minimal hook mark
• Over 200 standard sizes
Hook Series
CV-SH Hook
V-044-2
V-062-2.5
V-062-2.5-90
V-076-2.5
V-044-3
V-062-3
V-062-3-90
V-076-3
V-044-4
V-062-4
V-062-4-90
V-076-4
V-076-4-90
V-120-4
V-120-4-90
V-180-4
V-180-5
V-062-6
V-062-6-90
V-076-6
V-076-6-90
V-120-6
V-076-7
V-076-7-90
V-120-7
V-120-7-90
V-076-8
V-076-8-90
V-120-8
V-120-8-90
V-180-8
V-076-10
V-120-10
V-120-10-90
V-180-10
V-076-12
V-076-12-90
V-120-12
V-120-12-90
V-180-12
V-076-14
V-076-14-90
V-120-14
V-180-14
CV-044-2
CV-062-2
S-044-3
S-062-3
S-076-3
S-062-4
S-076-4
C-044-3
C-062-3
C-062-3-90
C-076-3
C-044-4
C-062-4
C-062-4-90
C-076-4
CV-076-2
CV-044-3
CV-062-4
CV-076-4
CV-120-4
CV-180-4
S-180-5
S-062-6
C-062-6
CV-062-6
S-076-6
C-076-6
CV-076-6
S-120-6
C-120-6
CV-120-6
CV-076-7
CV-120-7
S-076-8
C-076-8
CV-180-7
CV-076-8
S-120-8
C-120-8
CV-120-8
S-180-8
S-076-10
S-120-10
C-180-8
C-076-10
C-120-10
CV-180-8
S-180-10
C-180-10
S-120-12
C-120-12
S-180-12
C-180-12
S-120-14
S-180-14
C-120-14
C-180-14
CV-120-10
CV-120-12
CV-120-14
CV-180-16
V-076-18
V-120-18
V-120-18-90
V-180-18
V-180-18-90
V-076-24
V-120-24
V-180-24
V-180-24-90
V-120-32
V-180-32
CV-180-18
S-120-24
S-180-24
C-120-24
CV-180-24
Wire Diameter
In
mm
.044
1.12
.062
1.57
.062
1.57
.076
1.93
1.12
.044
.062
1.57
.062
1.57
.076
1.93
.044
1.12
.062
1.57
.062
1.57
.076
1.93
.076
1.93
.120
3.05
.120
3.05
.180
4.57
.180
4.57
.062
1.57
.062
1.57
.076
1.93
.076
1.93
.120
3.05
.076
1.93
.076
1.93
.120
3.05
.120
3.05
.180
4.57
.076
1.93
.076
1.93
.120
3.05
.120
3.05
.180
4.57
.076
1.93
.120
3.05
.120
3.05
.180
4.57
.076
1.93
.076
1.93
.120
3.05
.120
3.05
.180
4.57
.076
1.93
.076
1.93
.120
3.05
.180
4.57
.180
4.57
.076
1.93
.120
3.05
.120
3.05
.180
4.57
.180
4.57
.076
1.93
.120
3.05
.180
4.57
.180
4.57
.120
3.05
.180
4.57
Angle
Length
In
2
2.5
2.5
2.5
3
3
3
3
4
4
4
4
4
4
4
4
5
6
6
6
6
6
7
7
7
7
7
8
8
8
8
8
10
10
10
10
12
12
12
12
12
14
14
14
14
16
18
18
18
18
18
24
24
24
24
32
32
mm
50.80
63.50
63.50
63.50
76.20
76.20
76.20
76.20
101.60
101.60
101.60
101.60
101.60
101.60
101.60
101.60
127.00
152.40
152.40
152.40
152.40
152.40
177.80
177.80
177.80
177.80
177.80
203.20
203.20
203.20
203.20
203.20
254.00
254.00
254.00
254.00
304.80
304.80
304.80
304.80
304.80
355.60
355.60
355.60
355.60
406.40
457.20
457.20
457.20
457.20
457.20
609.60
609.60
609.60
609.60
812.80
812.80
1.888.CAPLUGS (227.5847)
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
Packaging
Quantity
Per Bag
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
500
500
250
500
500
500
250
500
500
500
500
250
500
500
500
250
250
500
250
250
250
250
500
250
250
250
250
250
97
SQV-SH Series
Square V-Hooks
Square V-Hooks
Dimensions
Caplugs No.
SQV-SH Series Square V-Hooks are ideal for
both powder and e-coating processes. They are
manufactured from high-quality spring steel.
SQV-120-4
SQV-180-4
SQV-250-4
SQV-120-6
SQV-180-6
SQV-250-6
SQV-120-8
SQV-180-8
SQV-250-8
SQV-120-12
SQV-180-12
SQV-250-12
SQV-120-16
SQV-180-16
SQV-250-16
SQV-120-20
SQV-180-20
SQV-250-20
SQV-120-24
SQV-180-24
SQV-250-24
• Reduced hook mark
• Consistent grounding for more cycles
• Increased hook life without stripping (burn off)
In
.120
.180
.250
.120
.180
.250
.120
.180
.250
.120
.180
.250
.120
.180
.250
.120
.180
.250
.120
.180
.250
Length
mm
3.05
4.57
6.35
3.05
4.57
6.35
3.05
4.57
6.35
3.05
4.57
6.35
3.05
4.57
6.35
3.05
4.57
6.35
3.05
4.57
6.35
• Maintains fixed spacing
• Locks firmly into position
• Solid metal-to-metal contact for conductivity
• High load capacity (see load chart)
XXX X – XXX – XXX
Rod Diameter
A = 3/16"
B = 1/4"
C = 3/8"
SHVA-044-1.75
SHVA-062-1.75
SHVA-076-1.75
SHVB-044-1.75
SHVB-062-1.75
SHVB-076-1.75
SHVC-044-1.75
SHVC-062-1.75
SHVC-076-1.75
98
In
.044
.062
.076
.044
.062
.076
.044
.062
.076
Length
mm
1.12
1.57
1.93
1.12
1.57
1.93
1.12
1.57
1.93
In
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
Snap Hook Part Numbers
Hook Wire Diameter
044 (.044")
062 (.062")
076 (.076")
120 (.120")
180 (.180")
Dimensions
Wire Diameter
Quantity Per Bag
mm
101.60
101.60
101.60
152.40
152.40
152.40
203.20
203.20
203.20
304.80
304.80
304.80
406.40
406.40
406.40
508.00
508.00
508.00
609.60
609.60
609.60
1000
500
250
1000
500
250
500
250
250
250
250
125
250
250
125
250
125
125
250
125
125
Snap Hooks
Dimensions
Caplugs No.
Our Snap Hooks are designed for use during powder and liquid coating
processes. They are manufactured from high-quality spring steel.
SHV
In
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
20
20
20
24
24
24
SHVA-SH, SHVB-SH, SHVC-SH Snap Hooks
SHVA-SH, SHVB-SH, SHVC-SH Snap Hooks
Hook Shape
Packaging
Wire Width
Snap Hooks
Caplugs No.
SQV-SH Series
mm
44.45
44.45
44.45
44.45
44.45
44.45
44.45
44.45
44.45
Hook Angle
1.75"
2"
3"
4"
6"
Packaging
Quantity Per Bag
1000
1000
1000
1000
1000
1000
1000
1000
1000
SHVA-062-2
SHVA-076-2
SHVB-062-2
SHVB-076-2
SHVC-062-2
SHVC-076-2
SHVA-044-3
SHVA-062-3
SHVB-044-3
SHVB-062-3
SHVC-044-3
SHVC-062-3
SHVA-044-4
SHVA-062-4
SHVA-076-4
SHVB-044-4
SHVB-062-4
SHVB-076-4
SHVC-044-4
SHVC-062-4
SHVC-076-4
SHVA-044-6
SHVA-062-6
SHVA-076-6
SHVB-044-6
SHVB-062-6
SHVB-076-6
SHVC-044-6
SHVC-062-6
SHVC-076-6
Packaging
Wire Diameter
In
.062
.076
.062
.076
.062
.076
.044
.062
.044
.062
.044
.062
.044
.062
.076
.044
.062
.076
.044
.062
.076
.044
.062
.076
.044
.062
.076
.044
.062
.076
Length
mm
1.57
1.93
1.57
1.93
1.57
1.93
1.12
1.57
1.12
1.57
1.12
1.57
1.12
1.57
1.93
1.12
1.57
1.93
1.12
1.57
1.93
1.12
1.57
1.93
1.12
1.57
1.93
1.12
1.57
1.93
In
2
2
2
2
2
2
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
mm
50.80
50.80
50.80
50.80
50.80
50.80
76.20
76.20
76.20
76.20
76.20
76.20
101.60
101.60
101.60
101.60
101.60
101.60
101.60
101.60
101.60
152.40
152.40
152.40
152.40
152.40
152.40
152.40
152.40
152.40
1.888.CAPLUGS (227.5847)
Quantity Per Bag
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
99
VB-SH Series
Smart Hooks™
Smart Hooks™
Dimensions
V-Hooks
VB-SH Series Smart Hooks™ are used with our
modular rack and Smart Bar.™
• Perfect contact every time
• Hooks lock into position
VB-047-2-270
VB-047-2.5-270
VB-047-3-270
VB-062-3
VB-062-3-270
VB-047-4
VB-062-4
VB-062-4-270
VB-076-4
VB-076-4-270
Wire Diameter
In
.047
.047
.047
.062
.062
.047
.062
.062
.076
.076
Angle
Length
mm
1.19
1.19
1.19
1.57
1.57
1.19
1.57
1.57
1.93
1.93
In
2
2.5
3
3
3
4
4
4
4
4
mm
50.80
63.50
76.20
76.20
76.20
101.60
101.60
101.60
101.60
101.60
SB-SH Series
• Perfect contact every time
270°
270°
270°
270°
270°
270°
Smart Bar™
Smart Bar™
SB-SH Series Smart Bar™ is used with our modular
racks. Design your own custom rack from our list of
stock parts.
VB-SH Series
Packaging
Quantity
Per Bag
500
500
500
500
500
500
500
500
500
500
SB-SH Series
Dimensions
V-Hooks
SB-24
SB-36
SB-48
Length
In
24
36
48
Height
mm
609.60
914.40
1219.20
In
1.260
1.260
1.260
mm
32.00
32.00
32.00
• Hooks lock into position
100
1.888.CAPLUGS (227.5847)
101
Modular Racks
UWH-SH Series
Custom Rack Design
Spin Hooks
Design your own custom rack from our list of
stock parts.
UWH-SH Series Spin Hooks are a low-cost solution to increase powder coating capability.
• Ability to rotate part or rack
Material: Steel bar and spring steel Color: Metal
TCB-SH Series (Top Cross Bars)
Caplugs No.
TTH - “T” Top Hook
STH - Shephard Top Hook
TCB-24
24"
TCB-36
36"
TCB-48
48"
RTH - Ring Top Hook
Caplugs No.
SPLINE-24
24"
SPLINE-36
36"
SPLINE-48
48"
Caplugs No.
Part Number
UWC-1
Part Number
UWV-1
Length
CB-24
24"
CB-36
36"
CB-48
48"
Rod & Clip Set
BCB-SH Series (Bottom Cross Bars)
Caplugs No.
Spline
Material: Steel Color: Metal
Length
CB-SH Series (Rectangular Cross Bars)
CB - Rectangular Cross Bar
• Capable of producing conveyor hooks
SPLINE-SH Series (Splines)
TCB - Top Cross Bar
Smart Bar™
Length
• Ball bearing construction
Length
BCB-24
24"
BCB-36
36"
BCB-48
48"
TH-SH Series (Top Hooks)
BCB - Bottom Cross Bar
STH
Shephard Top Hook
TTH
“T” Hook
RTH
Ring Hook
ROD-SH Series (Rod and Clip Sets)
Caplugs No.
102
Length
ROD-3/16-24
24"
ROD-3/16-36
36"
ROD-3/16-48
48"
ROD-1/4-24
24"
ROD-1/4-36
36"
ROD-1/4-48
48"
ROD-3/8-24
24"
ROD-3/8-36
36"
ROD-3/8-48
48"
1.888.CAPLUGS (227.5847)
103
ordering & samples
With over 6,000 standard masking products
and 400 million parts in stock, Caplugs is
always ready to deliver a solution.
Order
Online
with C
Call T
redit C
o Acti
vate O
ard
n-Acc
ount O
When Ordering on the Web
rderin
g
There are two payment options for your convenience:
• Purchasing on account
– Call customer service at 1.888.CAPLUGS
to activate your web account
– Select the product(s) and add to your cart
– Pay via invoicing with terms
Easy Ways to Order
After you’ve found the proper part,
Caplugs offers four purchasing options:
Call Customer Service at 1.888.CAPLUGS
Visit www.caplugs.com/masking
• Purchasing by credit card
– Select the product(s) and add to your cart
– Pay with Visa,® MasterCard,® Discover® or American Express®
Local Service and On-Site Visits
Caplugs has factories and sales representatives across the globe. To find the
representative closest to you, call 1.888.CAPLUGS or visit www.caplugs.com.
Email [email protected]
Contact your local sales representative
Free Samples
In an effort to ensure our customers are
purchasing the appropriate size, functionality
and fit for their needs, free masking samples
are available.
104
Order your FREE Masking Sample
Kit at caplugsmasking.com
1.888.CAPLUGS (227.5847)
105
material selection by temperature
Up to
600°F
Up to
600°F / 315°C
Silicone
CSPP-SH, DFPP-SH, HFPP-SH, HUPH-SH, HUP-SH,
HWP-SH, MDT-SH, MPP-SH-SP, MPP-SH, MSP-SH,
MT-SH, PTM-SH, RMCP-SH, SC-SH, SFC, SFP-SH,
SHPP-SH, SM-SH, SMT-SH, SPP-SH, SP-SH, SRCSH, SRT-SH, ST-SH, SWP, TS, UC-SH, UDPP-SH,
UFP-SH, UHCP-SH, UMFP-SH, UPH-SH, UP-SH, USSH, UST-SH, UTM-SH, UVCP-SH, UVC-SH, UWM-SH,
UWPPLS-SH, UWPP-SH, UW-SH, WC-SH, ZC-SH
350°F
Up to
350°F / 177°C
Standard Vinyl
ETV, EZ, TP, VC, VFC, VTP
350°F / 177°C
Neoprene
BN-SH, EP58-SH, GN-SH
350°F / 177°C
Crepe Paper
500°F / 260°C
Glass Cloth
300°F / 149°C
Cork
500°F / 260°C
Flex500 Vinyl
HCR, HETV, HEZ, HFC, HJS, HTP, HVC, HVTP
425°F / 218°C
Polyester
PR-SH, PC11-SH
400°F / 204°C
Teflon
TF-SH
400°F / 204°C
Polyester
PC21-SH, PC25-SH, PC30-SH, PC90-SH, PB-SH,
PCD-SH, PC-SH
400°F / 204°C
Paper
PSC, PTC, PTP
170°F / 77°C
Anodizing Vinyl
AD-SH
AIR-SH, KD11-SH, KD-SH
RCK-SH, SCK-SH
300°F / 149°C
170°F / 77°C
Electroplaters Vinyl
EV-SH
250°F / 121°C
FP-SH
Elongation, %
Tear strength (ASTM D1004)
Impact strength, ft. lb./in. of notch
(1/2x1/2 in. notched bar, izod test)
Hardness, Rockwell
Styrene Butadiene
225°F / 107°C
Lead-Foil
LF-SH
212°F / 100°C
Crepe Paper
EZ-SH
1.18
1.2
1.2
1.35
200 – 1500
2300
2100
2000
700
400
270
150
Flex500®**
—
—
—
—
200pli
185pli
270pli
270pli
—
—
—
A25 – 80 (Shore)
A60 – 70 (Shore)
A80 – 90 (Shore)
—
15 Second
A84–94 (Shore)
ELECTRICAL CHARACTERISTICS
Volume resistivity, ohm/cm3
(50% RH and 23°C)
Dielectric constant, 60 cyc.
—
—
—
—
—
—
—
—
Dissipation (power) factor, 60 cyc.
—
—
—
—
Continuous °C/°F
232/450
93/200
149/250
149/300
Intermittent °C/°F
316/600
177/350
246/475
260/500
Brittleness °C/°F
-32/-29
-32/-26
—
—
—
—
—
—
Water absorp., 24 hr., 1/8" thick, %
200°F / 93°C
High-Temperature
RESISTANCE CHARACTERISTICS
Rubber
RMCP-SH
Standard
SERVICE TEMPERATURES
The information in this chart depicts the intermittent
temperature-resistance characteristics of the entire list
of Caplugs materials. For complete service temperature
information and other physical properties of Caplugs
materials, consult the Material Data Chart on page 107.
And, of course, take advantage of our free samples to
test a part in your specific application before ordering.
For any special material requests, please contact customer
service at 1.888.CAPLUGS for further information.
Very Slow
Slow
Slow
Slow
Very Resistant
Good Resistance
Good Resistance
Good Resistance
Effect of weak acids
Poor
Very Resistant
Very Resistant
Very Resistant
Effect of strong acids
Poor
Resistant
Resistant
Effect of weak alkalies
Poor
Resistant
Resistant
Effect of strong alkalies
Poor
Resistant
Resistant
Resistant
Very
Resistant
Resistant
Moderate
Good Resistance to alcohols,
aliphatic hydrocarbons and oils
Good Resistance to alcohols,
aliphatic hydrocarbons and oils
Burning rate (flammability), in./min.
Effect of sunlight
Effect of organic solvents
Machine qualities
materials process matrix
Clarity (Natural Material)
Abrasion resistance
Good Resistance
Poor
Poor
Poor
Good
Clear to opaque
Clear to opaque
—
Opaque
Low
Very Good
Very Good
Very Good
Key
CAPS & PLUGS
Cork
Neoprene
Vinyl
EPDM
Paper
Flex500®
Silicone
Price
Temperature Limit °F
Re-usability
Liquid Paint
Powder Coating
E-Coating
Plating
Anodizing
$
300
High
B
NR
NR
NR
NR
$
350
High
B
NR
NR
B
B
$
350
High
B
NR
NR
B
B
$$
350
Med
B
O
O
B
B
$
400
High
B
O
NR
NR
NR
$$
500
Low/NR
O
O
O
O
O
$$$
600
High
O
B
B
B
B
TAPES
Vinyl
Anodizing
Lead Foil
Aluminum
Crepe
Teflon®
Polyester
Polyimide
Silicone
Glass Cloth
Price
Temperature Limit °F
Re-usability
Liquid Paint
Powder Coating
E-Coating
Plating
Anodizing
$$
170
NA
B
NR
B
B
B
$$
170
NA
B
NR
B
B
B
$$$
225
NA
NR
NR
NR
B
B
$$$
300
NA
NR
NR
NR
O
O
$
300
NA
B
NR
NR
NR
NR
$$$
400
NA
O
NR
NR
B
B
$$
400
NA
O
B
B
B
B
$$$
500
NA
O
O
NR
NR
NR
$$$
500
NA
B
B
B
B
B
$$$
500
NA
NR
O
O
O
O
106
Specific gravity (density)
Tensile strength, p.s.i.
Aluminum Foil
AIR-SH, AF-SH
Vinyl
Silicone
Rubber
MECHANICAL CHARACTERISTICS
Compressive strength, p.s.i.
300°F / 149°C
®
Properties*
CM-SH, PP-SH, MT-SH
Polyimide
PC198-SH, GC-SH
190°F
EPDM
500°F / 260°C
22-SH, KP-SH
material data
B
O
NR
NA
Best
Optional
Not Recommended
Not Available
*Property specifications of Caplugs parts are subject to change without notification.
**Independent Third Party Testing supports our published claims of Flex500® successfully performing under intermittent service temperatures of over 500°F.
DIMENSIONAL TOLERANCES
Caplugs parts are designed in accord with functional dimensions and will perform to dimensions listed in this catalog. In view of the flexibility and stretch of most of the
materials used in Caplugs parts, it is recommended that the following tolerances be used in checking purposes, especially by those unfamiliar with measuring this material.
Tolerances for inch dimensions given
to three decimal places.
±.010" per each inch of length.
Minimum is ±.010" where dimension
is less than one inch.
Examples:
Tolerance for .750" dimension is ±.010"
Reason: Although .750" x ±.010" = ±.0075",
±.010" is the minimum.
Tolerance for 1000" is ±.010".
Reason: 1.000" x ±.010" = ±.010"
Tolerance for 1.500" dimension is ±.015"
Reason: 1.500" x ±.010" = ±.015".
Tolerance for inch dimensions given
to two decimal places.
±.020" per each inch of length.
Minimum is ±.020" where dimension
is less than one inch.
Examples:
Tolerance for .75" dimension is ±.020".
Reason: Although .75" dimension is
±.020" = ±.015" ±.020" is the minimum.
Tolerance for 1.00" dimension is
±.020" = ±.50mm.
Reason: 1.00" x ±.020" = ±.020".
Tolerance for 1.50" is ±.030".
Reason: 1.50" x ±.020" = ±.030".
Tolerance for metric dimensions given
to two decimal places.
±.25mm per each 25.40mm of length
(.01 mm per mm). Minimum is ±.25mm
where dimension is less than 25.40mm.
Examples:
Tolerance for 19.00mm dimension
is ±.25mm.
Reason: Although 19.00mm x ±.01 is
±.19mm, .25mm is the minimum.
Tolerance for 25.40mm is
±.25mm = ±.010".
Reason: 25.40mm x ±.01mm = ±.25mm.
Tolerance for 38.10mm is ±.38mm.
Reason: 38.10mm x ±.01mm = ±.38mm.
Tolerance for metric dimensions given
to one decimal place.
±.5mm per each 25.4mm of length
(.02 mm per mm). Minimum is ±.5 where
dimension is less than 25.4mm.
Examples:
is ±.5mm.
Reason: Although 19.0mm x ±.02mm
= ±.38mm, ±.5mm is the minimum.
Tolerance for 25.4mm dimension is ±.5mm.
Reason: 25.4mm x ±.02mm = ±.5mm.
is ±.76mm.
Reason: 38.1mm x ±.02mm = ±.76mm.
1.888.CAPLUGS (227-5847)
107
terms & conditions
Terms: Net 30 Days. The terms stated in Caplugs
documents govern all sales notwithstanding
the use of buyer’s purchase order number as an
accommodation. Visa, MasterCard, Discover Card
and American Express accepted.
Pricing: Consult Caplugs Representative or Order
Service Center for Standard Carton, Mini Pak and
Micro Pak pricing. Pricing is subject to change
without notification.
Material Certification: Caplugs supplies standard
material certification with all shipments. Special
certification requirements will be reviewed and
may be subject to additional charges.
*
Shipping Point: ExWorks Buffalo, NY, Los Angeles,
CA or Erie, PA. All rights reserved and title to
merchandise transfers to the buyer upon delivery
to the carrier. *Please Note: Caplugs has 3 shipping
sites which could result in split shipments from
multiple facilities, each with separate freight
charges. Hangzhou direct shipments by
ExWorks Hangzhou.
Delivery: The acceptance of shipments by
common carrier shall constitute a delivery to the
purchaser and Caplugs shall not be responsible for
merchandise damaged or lost in transit.
Quantities: Order quantities will be increased
or decreased to the nearest standard packaging
quantity (Standard Carton, Mini Pak or Micro Pak).
Delivery of 5% more or less than the quantity
ordered shall constitute fulfillment of the order
for custom closures or standard closures run in
nonstandard colors or materials.
Packaging: Caplugs reserves the right to change
the quantities in its Standard Carton, Mini Pak or
Micro Pak, consistent with current packaging and/or
shipping practices without notification. Micro Paks
have a minimum purchase quantity of 2. Pressure
heat-treated pallets may be subject to additional
charges for each pallet required. Caplugs reserves
the right to change minimum purchase quantities
at any time, without notification.
Errors: Typographical and clerical errors subject
to correction.
Return Policy: If the buyer claims parts are not as
ordered, he/she must notify Caplugs within 30 days
of delivery. All returns of standard cartons received
within 30 days of shipment are subject to a 30%
handling fee. Returns of standard cartons received
30 to 90 days after shipment are subject to a 50%
handling fee. After 90 days, there are no returns.
Mini and Micro Paks may not be returned. No parts
may be returned without a Return Authorization
Number issued by a Caplugs Customer Service
Representative in Buffalo, NY, Los Angeles, CA
or Erie, PA.
Specifications: Standard Caplugs parts will be
supplied in accordance with Caplugs quotation
and description in Caplugs literature. Custom
parts will be furnished in accordance with
Caplugs quotation and Caplugs or buyer(s)
drawings and/or specifications.
Cancellation: In the event of cancellation or
deferral of deliveries on an order, the buyer
assumes immediate liability for any completed
part of the order, any material or tooling work
performed, and may be asked for immediate
payment of the charges involved.
Credit: Caplugs may refuse to make shipment
unless previous invoices have been honored and
satisfactory credit has been established.
Important Notice: All statements, technical
information, and recommendations related to
Caplugs products are based on information
believed to be reliable, however, the accuracy or
completeness is not guaranteed. Before using any
Caplugs product you must evaluate it and determine
if it is suitable for your intended application. You
assume all risks and liability associated with such
use. Any statements related to the product which
are not contained in Caplugs current publications,
or any contrary statements contained on your
purchase order, shall have no force or effect unless
expressly agreed upon, in writing, by an authorized
officer of Caplugs.
Warranty; Limited Remedy; Limited Liability:
This product will be free from defects in material
and manufacture as of the date of purchase.
Caplugs MAKES NO OTHER WARRANTIES INCLUDING,
BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE. If this product
is defective your exclusive remedy shall be to
replace the product or refund the purchase price
of the Caplugs product. Except where prohibited
by law, Caplugs will not be liable for any indirect,
special, incidental or consequential loss or damage
arising from this Caplugs product, regardless of the
legal theory asserted.
Tooling: All tooling remaining in Caplugs possession
will receive normal maintenance for the production
of parts unless: a) A tool has produced more than
500,000 parts per cavity, or b) A tool has had no
production activity for more than one year. In either
event, it may be necessary to refurbish or rebuild
the tool at buyer(s) expense before additional parts
can be produced. If 18 months have passed without
an order from the customer, tooling will be
deemed abandoned.
General Matters: Caplugs is a large business, is
located in a labor surplus area, is not women or
minority owned, and is current on all EEO filings.
Materials used in manufacturing parts satisfy
current governmental and safety constraints on
restricted, toxic and hazardous materials. Parts
are produced without the use of Class I ozonedepleting chemicals.
Over 400,000,000
parts in stock.
10,000,000
parts produced per day.
Over 6,000
standard parts.
Over 200 molding
machines.
Over 15 engineers.
6 manufacturing facilities.
The 1 partner you need.
“Caplugs knowledge of our process, the local service they provided
and their vast product line was more than helpful. They had the
generic plugs we were looking for and the custom solutions we
needed to perfect our process.”
— Wet Process Manager at Bodycote
Proud Member of
Powder
Proud
Member of
Coating
Institute
108
1.888.CAPLUGS (227-5847)
109
index
22-SH ..................................................................................................................................76
AD-SH ............................................................................................................................89, 91
AF-SH ...........................................................................................................................88, 90
AIR-SH.................................................................................................................................90
AR-SH ........................................................................................................................... 94-95
BCB-SH ............................................................................................................................. 102
BN-SH ............................................................................................................................ 40-41
BT100-SH ......................................................................................................................78-79
C-SH...............................................................................................................................96-97
CB-SH ................................................................................................................................ 102
CD-SH ........................................................................................................................... 94-95
CSC .................................................................................................................................70-71
CV-SH ............................................................................................................................96-97
DFPP-SH ....................................................................................................................... 50-51
EP58-SH ........................................................................................................................70-71
EV-SH ............................................................................................................................89, 91
EZ-SH ....................................................................................................................83, 85, 87
FP-SH ............................................................................................................................56-57
GC-SH ....................................................................................................................83, 85, 87
GN-SH............................................................................................................................ 40-41
HCR .................................................................................................................................20-21
HETV..............................................................................................................................62-63
HEZ ................................................................................................................................26-27
HFC ................................................................................................................................28-29
HFPP-SH ....................................................................................................................... 50-51
HJS .................................................................................................................................20-21
HTP ................................................................................................................................62-63
HUP-SH .........................................................................................................................38-39
HUPH-SH ......................................................................................................................46-47
HVC ................................................................................................................................22-23
HVTP..............................................................................................................................62-63
HWP-SH ........................................................................................................................42-43
KD11-SH ...............................................................................................................................77
KD-SH ....................................................................................................................83, 85, 87
KP-SH ....................................................................................................................83, 85, 87
LF-SH............................................................................................................................88, 90
MDT-SH .........................................................................................................................66-67
MKIT HVC Series ........................................................................................................72-73
MKIT VC SERIES ..........................................................................................................72-73
Modular racks ................................................................................................................ 102
MPP-SH .........................................................................................................................42-43
MSP-SH .........................................................................................................................42-43
MT-SH........................................................................................................................... 64-65
PB-SH ....................................................................................................................82, 84, 86
PC-SH ....................................................................................................................82, 84, 86
PC11-SH ...............................................................................................................................77
PC198-SH ............................................................................................................................76
PC21-SH ..............................................................................................................................77
PC25-SH .............................................................................................................................76
PC30-SH .............................................................................................................................77
PC90-SH .............................................................................................................................77
PCD-SH .........................................................................................................................92-93
PP-SH ........................................................................................................................... 48-49
PR-SH ....................................................................................................................82, 84, 86
PSC ................................................................................................................................34-35
PTC ................................................................................................................................34-35
PTM-SH ........................................................................................................................ 54-55
PTP ............................................................................................................................... 64-65
RCK-SH ........................................................................................................................ 44-45
RMCP-SH ......................................................................................................................32-33
ROD-SH ............................................................................................................................. 102
S-SH...............................................................................................................................96-97
SB................................................................................................................................ 100-101
SCK-SH......................................................................................................................... 44-45
SC-SH ..............................................................................................................................16-17
SFC.................................................................................................................................34-35
SFP-SH .......................................................................................................................... 60-61
SHPP-SH ....................................................................................................................... 50-51
SHVA-SH...................................................................................................................... 98-99
SHVB-SH ...................................................................................................................... 98-99
SHVC-SH ...................................................................................................................... 98-99
SK-SH ............................................................................................................................72-73
SPLINE-SH ........................................................................................................................ 102
SPP-SH ......................................................................................................................... 48-49
SP-SH ............................................................................................................................ 60-61
SQV-SH ........................................................................................................................ 98-99
SRC-SH........................................................................................................................... 18-19
SRT-SH ..........................................................................................................................78-79
STPS-SH........................................................................................................................66-67
ST-SH ........................................................................................................................... 68-69
SWP .............................................................................................................................. 58-59
TCB-SH .............................................................................................................................. 102
TF-SH.............................................................................................................................88,90
TH-SH ................................................................................................................................ 102
TS ....................................................................................................................................30-31
UC-SH ........................................................................................................................... 68-69
UDPP-SH ...................................................................................................................... 58-59
UFP-SH..........................................................................................................................56-57
UHCP-SH...................................................................................................................... 64-65
UMFP-SH ...................................................................................................................... 60-61
UPH-SH ............................................................................................................................. 164
UP-SH ............................................................................................................................38-39
US-SH ............................................................................................................................66-67
UST-SH...........................................................................................................................70-71
UTM-SH ........................................................................................................................ 54-55
UVCP-SH .......................................................................................................................32-33
UWH-SH ............................................................................................................................ 103
UWM-SH ........................................................................................................................52-53
UWPPLS-SH..................................................................................................................52-53
UWPP-SH ......................................................................................................................52-53
UW-SH .......................................................................................................................... 58-59
V-SH ..............................................................................................................................96-97
VB-SH ......................................................................................................................... 100-101
WBD-SH........................................................................................................................ 94-95
WC-SH ............................................................................................................................ 18-19
ZC-SH ............................................................................................................................. 18-19
If you cannot find the part or series you are looking for, please call 1.888.CAPLUGS for assistance. Parts not shown in this catalog may still be available to order.
In addition to the standard product line, Caplugs has tooling for thousands of non-standard parts not shown in this catalog that are available to order.
For further information, contact our Technical Sales Department.
110
1.888.CAPLUGS (227.5847)
111
Caplugs is the leader in product protection and masking with manufacturing locations
and sales representatives all over the world to serve every customer efficiently.
Rancho
Dominguez,
California
Buffalo, New York
Headquarters
New Caney, Texas
Shanghai, China
Hangzhou, China
Erie, Pennsylvania
Manufacturing Plants
Sales Representatives
1.888.CAPLUGS | +1 716 876 9855 | www.caplugs.com/masking | [email protected]
International Sales Representatives
United Kingdom
Greentree: 01684 533800
[email protected]
www.greentree-shercon.co.uk
Belgium
Allo Industry: 055 21 35 06
[email protected]
www.alloindustry.be
Poland, Czech Republic,
Belarus and Slovakia
Lapena: +48.22.569.91.91
[email protected]
www.lapena.pl
Argentina & Brazil
Vermont Representações e
Comércio Ltda: 55.11.3726.6655
[email protected]
www.vermont-rep.com
Israel
Yail Noa: 972.3.550.9148
[email protected]
www.yail-noa.co.il
Germany
Stohrer IPT AG: +49 711 90071-0
[email protected]
www.stohrer-ipt.ag

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