Caplugs 2004 Catalog - Electronic Fasteners
Transcription
Caplugs 2004 Catalog - Electronic Fasteners
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Caplugs LLC 2150 Elmwood Avenue Buffalo, New York 14207-1910 Phone: 716-876-9855 • Fax:716-874-1680 1-888-CAPLUGS • 1-888-227-5847 Web site: www.caplugs.com e-mail: [email protected] Caplugs LLC 18704 South Ferris Place Dominguez, CA 90220 Phone: 1-888-CAPLUGS • 1-888-227-5847 In Canada In Mexico In Europe Daemar Inc. 861 Cranberry Court Oakville, Ontario L6L 6J7 Phone: 905-847-6500 1-800-387-7115 Fax: 1-800-269-4571 Web site: www.daemar.com e-mail: [email protected] Ing. Oscar Regalado Privada de Fresnos No.192 Colonia Jurica Queretaro, Qro. C.P. 76100 Mexico Phone: (52)442-218-1094 Fax: (52)442-218-7726 e-mail: [email protected] Caplugs LTD Unit 7 Overfield Ind. Est. Thorpeway Banbury, England OX16 4XR Phone: (44)129-52-63753 Fax: (44)129-52-63788 Web site: www.caplugs.co.uk e-mail: [email protected] In the Middle East In the Far East Yail–Noa Agencies Ltd. 15 Hasatat Street Industrial Zone PO Box 319 Holon 58856 Israel Phone: (972)3-550-9148 Fax: (972)3-550-7969 Metaloy Company Limited 2-1 Aza Kambotoke, Koya Itami-Shi, Hyogo-Ken 664-0881 Japan Phone: (81)072-783-8303 Fax: (81)072-783-8505 To find your local sales representative, go to the Caplugs Web site at www.caplugs.com For additional selections, visit our sister company Niagara Caps and Plugs online at www.niagaracapsandplugs.com or call 1-800-458-0465 Catalog 904 Catalog 904 Catalog 904 PRODUCT PROTECTION CATALOG Table Of Contents Index by Caplugs Series ...........This page Free Samples ..........................................1 Caplugs Selector Guide .......................2-8 Terms and Conditions..............................9 Custom Capabilities ........................10-11 Material Specifications .........................12 Material Selection by Temperature .......13 Military NAS Specifications Reference ..............................................14 Color Options Chart .............................15 We’ve Got Everything Covered ............16 Web Site ................................................16 Doing Business with Caplugs ..............17 Plant and Customer Service Facilities ....................................18 Product Introduction..............................19 Product Descriptions and Specifications: CAPS Non-Threaded ......................... 20-53 Vinyl ........................................ 54-85 Threaded ................................ 86-89 PLUGS Non-Threaded ....................... 90-119 Vinyl .................................... 120-121 Threaded ............................ 122-131 Index Series Page ADP Metal Plugs ................................. 128-129 AFO Metal Plugs ................................. 128-129 AN Vinyl Hex Caps ................................. 84-85 ASC Metal Caps ...................................... 86-87 ASP Metal Plugs ................................. 128-129 BP Button Plugs ................................. 114-115 BPF Button Plugs ............................... 114-115 BSP Plugs (British Std. Threads) ....... 128-129 CBC Caps ................................................ 38-39 CBW Web Netting ............................... 142-143 CC Series ................................................ 52-53 CCF Furniture Glides .......................... 118-119 CD Caps .................................................. 86-87 CEC Conductive Caps ..............................42-43 CEG Conductive Edge Liners ............. 132-133 CEP Conductive Plugs ........................ 112-113 COF Glides .............................................. 52-53 CON Containers .................................. 148-149 CPT Center-Pull Tab Plugs ...................... 98-99 CSW Cylinder Sleeve-Web® ................. 142-143 DCC Caps ................................................ 44-45 DCF Connector Caps .............................. 46-47 DP Conductive Caps ............................... 44-45 DP Conductive Plugs .......................... 112-113 DR Ding Ring Wrap-Arounds .............. 138-139 EC Caps .................................................. 30-31 ECP Ergo Pull tabs ............................. 108-109 EGL Edge Liners ................................. 132-133 EMC Caps ............................................... 44-45 EP Plugs ............................................. 102-103 ETV Plugs ........................................... 100-101 EZ Vinyl Caps .......................................... 58-59 FC Caps .................................................. 34-35 FCO Caps ................................................ 30-31 FCR Finishing Caps ................................. 50-51 FF Flange Covers .................................... 48-49 FP Finishing Plugs ............................... 116-117 GC Grease Caps ..................................... 38-39 GRO Grommets .................................. 134-135 HC Hose Caps ......................................... 30-31 HSF Split-Flange Caps .............................48-49 J Tear-Tab Caps (Pipe Thread) ............... 36-37 JS Tear-Tab Caps (Straight Thread) ....... 36-37 K Plugs ............................................... 104-105 L Lift-Tab Plugs ....................................... 98-99 Series Page MDC Connector Caps ............................. 46-47 MDG Masking Discs ............................ 136-137 MDK Masking Discs ............................ 136-137 MJ Tear-Tab Caps .................................... 36-37 MJS Tear-Tab Caps (Metric Thread) ........ 36-37 MS Vinyl Hex Caps .................................. 84-85 MSP Plugs (Metric Thread) ................. 126-127 MTB Masking Tape ............................. 136-137 MTG Masking Tape ............................. 136-137 MTK Masking Tape ............................ 136-137 MTS Masking Tape ............................. 138-139 P Threaded Plugs ............................... 122-123 PC Pipe Caps .......................................... 88-89 PD Plugs .............................................. 126-127 PDE Plugs ............................................ 124-125 PDF Plugs ............................................ 126-127 PDI Plugs ............................................. 124-125 PDO Plugs ........................................... 124-125 PIP Plugs ............................................. 116-117 PIP-TAB Plugs ..................................... 116-117 PM Net Sheet ..................................... 142-143 PSC Paper Straight Caps ........................ 38-39 PTC Paper Tapered Caps ........................ 38-39 PTP Paper Tapered Plugs ................... 102-103 RC Caps .................................................. 34-35 RCL Caps ................................................ 34-35 RER Furniture Glides .......................... 118-119 RH Raised Head Screw Caps ................. 50-51 RHW Washers ......................................... 50-51 RJ Telephone Jack Plugs .................... 102-103 RP Plugs ............................................. 130-131 RPO Plugs ........................................... 130-131 RPO-M Plugs (Metric Thread) ............. 130-131 SC Sleeve Caps ....................................... 32-33 SEC Static Dissipative Caps ................... 42-43 SEP Static Dissipative Plugs .............. 112-113 SF Split-Flange Caps ............................... 48-49 SFC Silicone Flange Caps ........................ 40-41 SFL Plugs ............................................ 110-111 SFP Split-Flange Covers ..................... 104-105 SH Socket Screw Caplugs .................. 108-109 SPP Silicone Rubber Pull Plugs ........... 110-111 SQR Furniture Glides .......................... 118-119 SRC Silicone Rubber Caps ...................... 40-41 SRP Silicone Rubber Tapered Plugs .... 108-109 EDGE LINERS & GROMMETS ....132-135 WRAPS & DISCS...................... 136-139 NETTING ................................. 140-143 TUBING/PACKAGING .............. 144-149 TUBING Tubing Cap/Plug Selection Chart ........................ 146-147 ELECTRONICS Connector Caps .......................... 42-47 Telephone Jack Plugs ............. 102-103 Connector Plugs ..................... 112-113 Conductive Edge Liners ......... 132-133 ® Sample Request Card ... Back Cover Insert Contact Information ............. Back Cover Series Page STC Snap-to-Connect Plugs ................ 106-107 STP Shallow Tube Plugs...................... 104-105 SW Sleeve-Web® ................................. 140-141 SWP Plugs ........................................... 110-111 T Tapered Caps ....................................... 20-23 T Tapered Plugs....................................... 90-93 TE Tube End Plugs .............................. 106-107 TES Tamper-Evident Seals.................. 134-135 TE-TAB Tube End Plugs ...................... 106-107 TP Vinyl Plugs...................................... 120-121 TRC Tubing .......................................... 146-147 TRO Tubing.......................................... 144-145 TV Tapered Caps ..................................... 28-29 TV Tapered Plugs ................................ 100-101 UTP Plugs ............................................ 130-131 VAC Vinyl Angle Caps.............................. 82-83 VAS Vinyl ASA Flange Covers................. 68-69 VC Vinyl Caps ...........................................54-57 VCF Vinyl Caps (with flange) .................. 64-67 VF Vinyl Flange Covers............................ 68-69 VFC Vinyl Caps ........................................ 60-61 VFE Vinyl Caps ........................................ 58-59 VGR Vinyl Grips ....................................... 78-79 VHC Vinyl Hanger Caps ........................... 80-81 VHF Vinyl Hanger Tips (flat).................... 80-81 VHG Vinyl Hanger Grips .......................... 78-79 VHR Vinyl Hanger Tips (round) ............... 80-81 VIF Vinyl “I” Metal Frame Caps ............... 82-83 VMF Vinyl Metal Frame Caps.................. 82-83 VNG Vinyl Nubbed Grips.......................... 78-79 VOR Vinyl O-Rings ................................... 76-77 VRF Vinyl Rectangular Caps & Grips (flat end)........................ 74-75 VRR Vinyl Rectangular Caps & Grips (round end) ..................... 76-77 VSC Vinyl Square Caps............................ 72-73 VSE Vinyl Square End Caps .................... 72-73 VSR Vinyl Snap Ring Flange Covers ....... 70-71 VTP Vinyl Plugs ................................... 120-121 VVC Vinyl Vent-A-Cap™ .......................... 62-63 W Tapered Caps ...................................... 26-27 W Tapered Plugs...................................... 96-97 WW Tapered Caps ................................... 24-25 WW Tapered Plugs................................... 94-95 WWX Tapered Caps................................. 26-27 WWX Tapered Plugs ................................ 96-97 Caplugs and Niagara Caps & Plugs have joined forces to become the largest supplier of injection-molded plastic and dip-molded vinyl caps and plugs. Already two of the leading providers of product protection, together we can deliver expanded product selection, technical knowledge and customer service capabilities. PolyGuard™ Core Plugs Fit and protect all types of rolls, including mill, paper, narrow width and large diameter. Five styles: standard, heavy-duty, double plugs, anchor plugs and pad plugs. Nylon Fasteners Durable, high-quality machine screws and locking nuts made of lightweight nylon for corrosionresistance and electrical insulation properties. Niagara Caps & Plugs has long been an industry leader in plastic product protection, offering a full line of standard parts along with extensive custom capabilities. Following are some products that are unique to Niagara’s product line: Non-Sloughing Electrical Caps and Plugs Resist transferring color from crayoning effect. Constructed of an inherently conductive polymer, a wide variety of sizes is available. For more information and to order these and other Niagara Caps & Plugs products, visit www.niagaracapsandplugs.com or call us at 1-800-458-0465 to speak with a customer service representative. Functional Product Groups for Reference High Temperature Masking Series .............PTC, PTP, PSC, SRC, SFC, SFL, SRP, SPP, SWP, MTG, MTB, MTK, MTS, MDG, MDK and many vinyl series are available in HiTemp vinyl Static Protection Series..............................SEC, SEP, DCC, DCF, DP, EMC, CEC, CEP, CEG, MDC, RJ Finishing Part Series...................................BP, BPF, FP, FCR, RH, SH Furniture Glides Series ...............................COF, SQR, RER, CCF Flat Faced O-Ring Series............................AFO, FCO, PDF Bushings Convert raw-edged openings to smooth, neat insulated holes. Four styles: snap, universal, shorty and open/closed. 1-800-458-0465 • Fax: 1-800-358-4391 E-mail: [email protected] • www.niagaracapsandplugs.com Free Samples Try before you buy. Any Caplugs product is available for trial at no cost to you. In fact, we encourage you to sample our product for size and application before ordering in any quantity. Samples are available on all standard catalog items. To order the Caplugs product you would like to sample, just select the Caplugs No. of any part listed in this catalog. Use one of the reply cards attached to the inside back cover. Just fill in the “FREE Caplugs Samples” reply card and mail it to us. If you need your samples immediately, there are four quicker response mechanisms: • Fax the message side of the reply card to 716-874-1680 • Call toll free at 888-CAPLUGS • E-mail us at [email protected] • Order your samples on our Web site at www.caplugs.com CAPS PLUGS TUBING Our caps fit over threads, fittings and more; tapered caps protect tubing and threaded or machined parts; threaded caps protect flared or flareless fittings, O-ring ports, pipe fittings and tube ends; non-threaded caps protect hydraulic fittings. FREE Sample Caps Kit Our plugs protect the insides of fittings, female threads and more; tapered plugs protect tubing and threaded or machined parts; threaded plugs protect flared or flareless fittings, O-ring ports, pipe fittings and tube ends; nonthreaded plugs protect hydraulic fittings and threaded connectors. FREE Sample Plugs Kit ClearView® plastic tubing provides reliable protection for packaging, shipping, storing or displaying your product. Our tubing provides the same clearness as acrylic or glass, minimizes scratching, features cleaner and straighter edges, and offers flexibility and impact resistance. Tubing is available in custom diameters and lengths. FREE Sample Tubing Kit WRAPS EDGE LINERS NETTING Protective tapes and discs are designed to mask during painting, plating, powder coating, anodizing and other finishing applications. These silicone and polyester materials can handle intermittent temperatures as high as 600 °F (316 °C). FREE Sample Wraps Kit Edge liners offer protection from sharp edges and openings in sheet metal. Grommets are available to protect electrical insulation, hoses and cables installed through holes punched in metal. FREE Sample Edge Liners Kit Sleeve-Web® plastic netting comes in tubes to protect smooth, threaded or cylindrical parts, and in sheets for flat, irregular or nesting parts. A special series is also available for compressed air cylinders and bottles. FREE Sample Netting Kit See Caplugs Selector Guide on pages 2-8. Custom samples are available. See pages 10-11. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 1 CAPLUGS SELECTOR GUIDE Caps Caplugs offers a complete line of caps designed to protect virtually any product for virtually any application. These caps are manufactured from a variety of materials including low and high density polyethylene, silicone rubber, paper and vinyl. Your FREE Sample Kit represents many of the following types of caps: Threaded Plastic and metal screw-on caps provide protection for externally threaded parts, flared and flareless fittings, and tube ends. ASC SERIES CD SERIES PC SERIES Aluminum caps seal flared fittings Pages 86-87 Plastic caps for tubing and flared fittings Pages 86-87 Caps for pipe end protection Pages 88-89 Non-Threaded (Tapered or Straight) These caps are ideal for capping threaded and nonthreaded parts as well as for providing masking protection. They’re easy to slip on and off, while maintaining a secure fit for product protection. Straight (cont.) DCC SERIES DCF SERIES DP SERIES For static dissipative and conductive protection of D-subminiature rectangular connectors Pages 44-45 For static dissipative and conductive protection of D-subminiature connecotrs with flared shells Pages 46-47 Conductive caps to dissipate electrostatic charges and provide mechanical protection and electrical shielding of ITT Cannon-style connectors Pages 44-45 Tapered Tapered caps are used to protect a wide variety of tubing and threaded or machined parts and ports from dust, moisture and impact damage. These caps also act as masking protection for painting, plating, powder coating, and anodizing operations. EC SERIES Caps for threaded or smooth connectors Pages 30-31 EMC SERIES For static dissipative protection of champtype connectors Pages 44-45 FC SERIES Cap within cap, for flareless tube and nut assemblies Pages 34-35 MJ SERIES GC SERIES J SERIES Color coded grease fitting caps with tether Pages 38-39 Tear-tab caps for NPT pipe threads Pages 36-37 Tear-tab caps for tapered metric threads Pages 36-37 T SERIES TV SERIES Tapered body gives snug fit as cap Pages 20-23 Flexible tapered injection molded vinyl cap provides snug fit Pages 28-29 W SERIES WW SERIES Wide flange protects adjacent machined surfaces Pages 26-27 Wide, thick flange prevents “forcethrough” Pages 24-25 WWX SERIES PTC SERIES Tapered paper caps Pages 38-39 Flat-faced O-Ring caps Pages 30-31 FF SERIES HC SERIES Square, hexagonal and triangular caps for flanged fittings Pages 48-49 Hose caps for tube and hose ends Pages 30-31 HSF SERIES Caps for high pressure, split-flange hydraulic connections Pages 48-49 JS SERIES Tear-tab caps for straight threads Pages 36-37 MDC SERIES For static dissipative and conductive protection of Micro-D connectors Pages 46-47 Extra-wide, thick flange for extended visibility Pages 26-27 MJS SERIES Straight Straight caps are designed to provide snug fitting product protection and easy application and removal. 2 FCO SERIES CBC SERIES CC SERIES CEC SERIES Coaxial cable connector caps Pages 38-39 Flange covers for air craft engine intake manifolds Pages 52-53 Conductive caps for dissipating electrostatic charge and providing electrical shield over ends of threaded and non-threaded connectors Pages 42-43 Tear-tab caps for metric threads Pages 36-37 RCL SERIES Shouldered, extralong bodied caps for multiple uses Pages 34-35 PSC SERIES Straight-sided paper caps Pages 38-39 SC SERIES Straight-sided caps fit outside diameters with snug grip Pages 32-33 RC SERIES Shouldered, multiple use caps for externally threaded parts Pages 34-35 SEC SERIES Static dissipative caps provide electrostatic discharge protection on threaded or smooth connectors Pages 42-43 CAPLUGS SELECTOR GUIDE Non-Threaded Straight (cont.) SF SERIES Caps for splitflange hydraulic connections Pages 48-49 SFC SERIES Silicone flanged caps Pages 40-41 Caps Vinyl (cont.) SRC SERIES Silicone rubber caps Pages 40-41 Vinyl VHG SERIES VHR SERIES VIF SERIES Round finger grip with hanger tab Pages 78-79 Round caps with side hanger tip Pages 80-81 Vinyl caps for “I” shaped metal frames Pages 82-83 VMF SERIES VNG SERIES VOR SERIES Vinyl caps for “U” shaped metal frames Pages 82-83 Round finger grip Pages 78-79 Vinyl O-rings to protect tube ends Pages 76-77 These soft, flexible caps are molded from a specially formulated vinyl to provide a snug, clinging fit for maximum protection. AN SERIES EZ SERIES MS SERIES Designed to cap AN-style fittings Pages 84-85 Flexible vinyl, EZ-Pull caps Pages 58-59 Designed to cap MS-style fittings Pages 84-85 VAC SERIES VAS SERIES VC SERIES VRF SERIES VRR SERIES VSC SERIES Vinyl caps for “L” shaped metal frames Pages 82-83 Flange covers for American Standard Assoc., Navy & Military flange faces Pages 68-69 Round, soft, flexible vinyl caps Pages 54-57 Vinyl caps & grips for rectangular applications (flat top) Pages 74-75 Vinyl caps & grips for rectangular applications (rounded top) Pages 76-77 Vinyl caps & grips for square applications Pages 72-73 VCF SERIES VF SERIES VFC SERIES Round vinyl caps with a flange for easy removal Pages 64-67 Flange cover for most joints & flared tubing Pages 68-69 Flexible vinyl caps with flat pull-tab Pages 60-61 VSE SERIES VSR SERIES VVC Vent-a-Cap™ SERIES Anti-roll end caps Pages 72-73 Flange covers that snap securely in place Pages 70-71 Soft flexible vented caps Pages 62-63 Finishing Parts Finishing caps are designed to improve appearance and protect against nicks and chips. VFE SERIES VGR SERIES Vinyl caps with flat ergonomic pull-tab Pages 58-59 Round handle grip with ergonomic design. Pages 78-79 VHC SERIES VHF SERIES Round caps with center hanger tab Pages 80-81 Rectangular caps with hanger tab Pages 80-81 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- COF SERIES FCR SERIES RH SERIES (RHW SERIES) Round caps fit over ends of tubing and rods Pages 52-53 Heavy wall cap for round tubing Pages 50-51 Finishing and protection for raised-head screws Pages 50-51 ® (227-5847) In Canada 1-800-387-7115 3 CAPLUGS SELECTOR GUIDE Plugs Caplugs offers a complete line of plugs designed to protect virtually any product for virtually any application. These plugs can be manufactured from low and high density polyethylene, silicone rubber, paper or vinyl. Your FREE Sample Kit represents many of the following types of plugs: Threaded Non-threaded Plastic and metal screw-in plugs provide protection for internally threaded parts, flared and flareless fittings, SAE O-ring ports, NPT pipe fittings, and tube ends. Threaded plugs are available in straight, NPT, metric and BSP (British Standard Pipe) threads. These plugs are ideal for plugging threaded and non-threaded parts as well as for providing masking protection for painting, plating, or grid-blasting operations. (Tapered or Straight) Tapered Tapered plugs are used to protect a wide variety of tubing and threaded or machined parts and ports from dust, moisture and impact damage. These plugs also act as masking protection for painting, plating, powder coating, and anodizing operations. ADP SERIES AFO SERIES ASP SERIES Aluminum threaded plugs seal flareless tube ends Pages 128-129 Aluminum threaded plugs for flat-faced O-ring fittings Pages 128-129 Aluminum plugs for flared fittings, straight ports Pages 128-129 CPT SERIES ECP SERIES ETV SERIES Convenient center-pull tab for easy insertion and removal Pages 98-99 Ergonomic center-pull tab plug Pages 108-109 Flexible external thread injection molded vinyl plug. Pages 100-101 P SERIES BSP SERIES MSP SERIES British Standard Pipe threaded plastic plugs Pages 128-129 Metric threaded plugs NPT threaded plugs for pipe fittings with slotted head Pages 122-123 Pages 126-127 PD SERIES PDE SERIES PDF SERIES Plastic plugs for flared fittings, straight ports Pages 126-127 Threaded plugs for threaded ports Pages 124-125 Plastic plugs for flat-faced O-ring fittings Pages 126-127 PDI SERIES PDO SERIES Threaded plugs for boss type & inverted flare fittings Pages 124-125 RP SERIES Threaded plugs for SAE O-ring ports Pages 124-125 Machine-threaded plastic plugs Pages 130-131 K SERIES L SERIES PTP SERIES Flush fitting plug for round tubing Pages 104-105 Features lift-tab for easy removal Pages 98-99 Tapered paper plugs Pages 102-103 SFL SERIES SFP SERIES SRP SERIES Flangeless silicone rubber plugs Pages 110-111 Covers for split-flange hydraulic connections Pages 104-105 Tapered silicone rubber plugs Pages 108-109 STC SERIES 4 RPO SERIES RPO-M SERIES UTP SERIES Dual sealing plugs for flat-faced hydraulic fittings Pages 130-131 Metric-threaded plugs for hydraulic fittings Pages 130-131 Universal thread plugs Pages 130-131 STP SERIES Snap to connect / Quick connect plugs for coupling ports. Pages 106-107 Provides maximum inside space for packaging tubes Pages 104-105 T SERIES TE SERIES TE-TAB SERIES Tapered body gives snug fit as plug Pages 90-93 Tube end plugs. Pages 106-107 Tube end plug with tab for easy removal. Pages 106-107 SWP SERIES Silicone rubber washer plugs Pages 110-111 CAPLUGS SELECTOR GUIDE Plugs Non-threaded Tapered (cont.) Finishing Parts & Loadbearing Glides Finishing plugs are designed for square tubing and holes in sheet metal and other materials to improve appearance and protect against nicks and chips. TV SERIES W SERIES Flexible tapered injection molded vinyl plug provides snug fit Pages 100-101 Wide flange protects adjacent machined surfaces Pages 96-97 WW SERIES WWX SERIES Wide, thick flange prevents “force-through” Pages 94-95 Extra-wide, thick flange for extended visibility Pages 96-97 BP SERIES BPF SERIES CCF SERIES Recessed button plugs close sheet metal holes Pages 114-115 Flush button plugs close sheet metal holes Pages 114-115 Round load-bearing plugs fit ends of tubing on wide range of metal furniture Pages 118-119 Vinyl These soft, flexible plugs are molded from a specially formulated vinyl to provide a snug, clinging fit for maximum protection. TP SERIES VTP SERIES Tapered and soft vinyl plugs Pages 120-121 Flexible vinyl, tapered plugs Pages 120-121 Non-threaded (Tapered or Straight) FP SERIES PIP SERIES PIP-TAB SERIES Flush fitting plugs for square tubing Pages 116-117 Push-in plugs fit SAE thread sizes Pages 116-117 Push-in plugs with convenient pull-tab Pages 116-117 Straight Straight plugs are designed to provide snug fitting product protection and easy application and removal. CEP SERIES DP SERIES EP SERIES Conductive plugs for dissipating electrostatic charges and providing electrical shield over ends of threaded and non-threaded connectors Pages 112-113 Conductive plugs to dissipate electrostatic charges and provide mechanical protection and electrical shielding of ITT Cannon-style connectors Pages 112-113 Plugs for threaded or smooth connectors Pages 102-103 RJ SERIES SEP SERIES SPP SERIES Conductive plugs for protecting RJ telephone type connecting jacks on computers Pages 102-103 Static dissipative plugs provide electrostatic discharge protection on threaded or smooth connectors Pages 112-113 Silicone rubber pull-plugs Pages 110-111 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- RER SERIES SH SERIES Rectangular loadbearing plugs fit special tubing shapes on many metal furnishings Pages 118-119 Protects socket head screws and counterbores Pages 108-109 SQR SERIES Square load-bearing plugs fit snugly into square tubing Pages 118-119 ® (227-5847) In Canada 1-800-387-7115 5 CAPLUGS SELECTOR GUIDE Vinyl Caplugs offer the largest line of standard and custom vinyl products in the industry. These soft and flexible protective products are molded from a specially formulated, dip-molded vinyl to provide a tight, secure fit. Our full line of vinyl products includes caps, plugs, grips, hanger tips and flange covers. Many of these products are available with lengths up to 8", diameters up to 24" and a full range of sizes. Many vinyl products are also available in special formulations for high-temperature applications. Extensive custom designs and capabilities are also available. See pages 10-11 for details. AN SERIES DR SERIES EZ SERIES Designed to cap AN style fittings Pages 84-85 Reusable wrap-around protectors for preventing dents and scratches Pages 138-139 Flexible vinyl, EZ-Pull caps Pages 58-59 MS SERIES TP SERIES VAC SERIES designed to cap MS style fittings Pages 84-85 Tapered and soft vinyl plugs Pages 120-121 Vinyl caps for “L” shaped metal frames Pages 82-83 VAS SERIES VC SERIES VCF SERIES Flange covers for American Standard Assoc., Navy & Military flange faces Pages 68-69 Round, soft, flexible vinyl caps Pages 54-57 Round soft flexible vinyl cap with a flange Pages 64-67 VF SERIES VFC SERIES VFE SERIES Flange cover for most joints & flared tubing Pages 68-69 Flexible vinyl caps with flat pull-tab Pages 60-61 Vinyl caps with flat ergonomic pull-tab Pages 58-59 VHG SERIES Round finger grips with hanger tab Pages 78-79 VHR SERIES VIF SERIES Round caps with side hanger tip Pages 80-81 Vinyl caps for “I” shaped metal frames Pages 82-83 VMF SERIES Vinyl caps for “U” shaped metal frames Pages 82-83 VNG SERIES VOR SERIES Round finger grips Pages 78-79 Vinyl O-rings to protect tube ends Pages 76-77 VRF SERIES VGR SERIES Round handle grip with ergonomic design Pages 78-79 6 VHC SERIES Round caps with center hanger tab Pages 80-81 VHF SERIES Rectangular caps with hanger tab Pages 80-81 Note: Many vinyl caps and plugs are also available in high temperature vinyl. Vinyl caps & grips for rectangular applications (flat top) Pages 74-75 VSE SERIES Anti-roll end caps Pages 72-73 VRR SERIES VSC SERIES Vinyl caps & grips for rectangular applications (rounded top) Pages 76-77 Vinyl caps & grips for square applications Pages 72-73 VSR SERIES VTP SERIES Flange covers that snap securely in place Pages 70-71 Flexible vinyl tapered plugs Pages 120-121 VVC Vent-a-Cap™ SERIES Soft, flexible vented caps Pages 62-63 Note: Free sample requests for non-catalog lengths/colors are subject to availability. CAPLUGS SELECTOR GUIDE Wraps Our protective tapes and discs are designed to mask parts during painting, plating, powder coating, anodizing and other finishing applications. These silicone and polyester materials can handle intermittent temperatures as high as 600°F (316°C). MDG SERIES MDK SERIES MTB SERIES MTG SERIES MTK SERIES MTS SERIES Green polyester masking discs Pages 136-137 Kapton® gold masking discs Pages 136-137 Blue polyester masking tape for powder coating Pages 136-137 Green polyester masking tape for powder coating Pages 136-137 Kapton® gold film tape for powder coating Pages 136-137 Silicone rubber masking tape for powder coating Pages 138-139 DR SERIES Reusable wrap-around protectors for preventing dents and scratches Pages 138-139 Kapton is a registered trademark of E.I. DuPont de Nemours Inc. Netting This tough, stretchable Sleeve-Web® plastic netting comes in tube styles to protect smooth, threaded or cylindrical parts, and in netting sheets for flat, irregular or nesting parts. Special netting is also available for compressed air cylinders and bottles. CBW SERIES/Special CSW SERIES/Special A Sleeve-Web for impact protection for bottles of any size and shape Pages 142-143 A Sleeve-Web for protecting the finish and labels on compressed gas cylinders Pages 142-143 SW SERIES/ Standard-Duty SW SERIES/Light-Duty Tubular protective Sleeve-Web Pages 140-141 Protective Sleeve-Web with maximum stretch, designed for light-duty applications Pages 140-141 SW SERIES/ Heavy-Duty Durable SleeveWeb for maximum impact cushioning Pages 140-141 PM SERIES/Net Sheeting For use as separators for stacked parts, or as wraps for large, odd-shaped parts Pages 142-143 Edge Liners Our edge liners offer superior protection from bumps and nicks, and cover sharp edges and openings in sheet metal. Grommets are available to protect electrical insulation, hoses and cables installed through holes punched in metal. CEG SERIES EGL-11 SERIES EGL-12 SERIES EGL-22 SERIES GRO SERIES Conductive edge liners provide ESD and physical protection of edge board connectors and single in-line devices Pages 132-133 For grommeting irregularly shaped holes in sheet metal Pages 132-133 For lining holes and outside edges of sheet metal Pages 132-133 For protecting edges of sheet materials Pages 132-133 Grommets provide electrical insulation; UL listed Pages 134-135 TES SERIES One-piece, one-time, positive-locking seal features tamper-evident security and an identification tab Pages 134-135 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 7 CAPLUGS SELECTOR GUIDE Tubing/Packaging CON Series Sealed hinged containers Pages 148-149 TRC Series Standard Wall Clear plastic tubing with closed end for packaging applications Pages 146-147 TRC Series Heavy Wall Clear plastic tubing with closed end for packaging applicatons. Available in heavy wall thickness option for extra protection and durability Pages 146-147 TRO Series TRO Series Standard Wall Clear plastic tubing for packaging applications. Pages 144-145 Heavy Wall Clear plastic tubing for packaging applications. Available in heavy wall thickness option for extra protection and durability Pages 144-145 Tubing Cap/Plug selection chart can be found on pages 146-147. Electronics 8 CEC SERIES CEG SERIES CEP SERIES DCC SERIES DCF SERIES Conductive caps for dissipating electrostatic charge and providing electrical shield over ends of threaded and non-threaded connectors Pages 42-43 Conductive edge liners provide ESD and physical protection of edge board connectors and single in-line devices Pages 132-133 Conductive plugs for dissipating electrostatic charges and providing electrical shield over ends of threaded and non-threaded connectors Pages 112-113 For static dissipative and conductive protection of D-subminiature rectangular connectors Pages 44-45 For static dissipative and conductive protection of D-subminiature connectors with flared shells Pages 46-47 DP SERIES (Caps) DP SERIES (Plugs) Conductive caps to dissipate electrostatic charges and provide mechanical protection and electrical shielding of ITT Cannon-style connectors Pages 44-45 Conductive plugs to dissipate electrostatic charges and provide mechanical protection and electrical shielding of ITT Cannon-style connectors Pages 112-113 EMC SERIES For static dissipative and conductive protection of champtype connectors MDC SERIES For static dissipative and conductive protection of Micro-D connectors Pages 44-45 Pages 46-47 RJ SERIES SEC SERIES SEP SERIES Conductive plugs for protecting RJ telephone type connecting jacks on computers Pages 102-103 Static dissipative caps provide electrostatic discharge protection on threaded or smooth connectors Pages 42-43 Static dissipative plugs provide electrostatic discharge protection on threaded or smooth connectors Pages 112-113 TERMS AND CONDITIONS Terms and Conditions of Sale TERMS Net 30 days. The terms stated in Caplugs’ documents govern all sales notwithstanding the use of buyer’s purchase order number. As an accommodation Visa, Mastercard, American Express and Discover are accepted. ERRORS Typographical and clerical errors are subject to correction. PRICING Consult a Caplugs sales representative or customer service representative for carton and Mini Pak pricing. Pricing can also be found online at www.caplugs.com. MATERIAL CERTIFICATION Caplugs supplies standard material certification with all shipments. Special certification requirements will be reviewed and are subject to a minimum $50.00 service charge. SHIPPING POINT F.O.B. Buffalo, NY, Rancho Dominguez, CA, or Erie, PA. All rights reserved and title to merchandise transfers to the buyer upon delivery to the carrier. DELIVERY The acceptance of shipment by common carrier shall constitute a delivery to the purchaser and Caplugs shall not be responsible for merchandise damaged or lost in transit. QUANTITIES Order quantities will be increased or decreased to the nearest standard packaging quantity (Standard Carton or Mini Pak). Delivery of 5% more or less than the quantity order shall constitute fulfillment of the order for custom closures or standard closures run in nonstandard colors or materials. PACKAGING Caplugs reserves the right to change the quantities in its Standard Carton or Mini Pak, consistent with current packaging and/or shipping practices. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call CLAIMS All returns of standard cartons are subject to a 30% handling fee. Mini Paks may not be returned. If the buyer claims closures are not as ordered, he or she must notify Caplugs within 30 days of delivery. No closures may be returned without a Return Authorization Number issued by the Caplugs Customer Service Department. SPECIFICATION Standard Caplugs Closures will be supplied in accordance with Caplugs’ quotation and description in Caplugs’ literature. Custom parts will be furnished in accordance with Caplugs’ quotation and Caplugs’ or buyer’s drawings and/or specifications. CANCELLATION In the event of cancellation or deferral of deliveries on an order, the buyer assumes immediate liability for any completed part of the order, any material or tooling work performed, and may be asked for immediate payment of the charges involved. CREDIT Caplugs may refuse to make shipment unless previous invoices have been honored and satisfactory credit has been established. WARRANTY Caplugs are guaranteed to be free from defective material or workmanship for a period of 90 days from the date of shipment and this warranty shall be limited to the replacement of any defective Caplug. Any part proving to be defective upon inspection at the Caplugs factory, Buffalo, NY, will be replaced. No allowance, credits or reimbursements will be made unless authorized by Caplugs LLC. All parts returned for replacement must be accompanied with a Return Authorization Number. TOOLING All tooling remaining in Caplugs’ possession will receive normal maintenance for the production of parts unless: (a) tool has produced more than 500,000 parts per cavity, or (b) tool has no production activity for more than one year. In either event, it may be necessary to refurbish or rebuild the tool at buyer’s expense before additional parts can be produced. If 18 months have passed without an order from the customer, tooling will be deemed abandoned. GENERAL MATTERS Caplugs LLC is a small business, is located in a labor surplus area, is not woman or minority owned and is current on all EEO filings. USES The uses to which Caplugs are put are solely within the discretion and responsibility of the purchaser and/or user. Purchaser of standard and custom Caplugs assumes any and all liability arising out of or in any way connected with the use of such standard or custom Caplugs and hereby agrees to indemnify Caplugs LLC for such liability. Samples of standard catalog Caplugs are available at no charge for test evaluation. 1-888- ® (227-5847) In Canada 1-800-387-7115 9 CUSTOM CAPABILITIES Custom Products We’ve expanded our custom capabilities with a focus on responding to the marketplace’s demand for custom designed, product-protection solutions. When it comes to accommodating your needs for injection-molded plastic and dip-molded vinyl products, we’ve got everything covered! That’s because in addition to housing the world’s largest stock of plastic and vinyl caps, plugs, wraps, edge liners and nettings, we also have the tools and experience to offer extensive custom design capabilities. Whether you simply need a non-stock size, a variation of an existing style or a totally new design, Caplugs can provide the perfect custom solution for your product protection. Full In-House Custom Capabilities From Start to Finish Design & Development State-of the-art equipment, 3-D computer software, experienced professionals and more than 50 years of experience give Caplugs its ability to quickly custom design product solutions for just about any application, and at competitive costs. Design & Development Caplugs has been leading the design of plastic protection products for over 50 years, and our experience serves our customers well. Our expert engineering department can assist with product design, work from a print or sketch, easily copy an existing part, and deliver a prototype for testing on your application. Prototyping & Tooling Prototyping & Tooling Our tooling department takes advantage of the latest 3-D CAD-CAM technology to routinely produce rapid prototypes in a matter of five to seven days. This is known as Rapid Prototyping, and it allows our engineers to build a prototype according to your design. With Rapid Prototyping, we take the guesswork out of the custom design process and turn projects around quickly to meet your product protection requirements. At Caplugs, we respond quickly to new designs and last minute changes, and customers can completely inspect, modify and approve prototypes to meet demanding deadlines. Equipment Sophisticated machinery, like CIM computer monitored injection-molding presses, ranging from 7 to 600 tons, automated loading systems and the latest in dip-molding and profile extrusion machines, helps Caplugs process an extensive range of custom solutions quickly and with measurable accuracy repeatable to +/-0.0002 inches. Our on-site tool manufacturing center utilizes CNC Turning, Milling and Electrical Discharge Machining (EDM) Centers to produce high-quality tooling, quickly and efficiently. Production Equipment Caplugs manufactures millions of components daily, utilizing our modern manufacturing processes, state-of-the-art communication, data processing and computer systems. They work in tandem to produce custom designed plastic and vinyl products that meet your tolerances and specifications every time. We offer fast turnaround times and can handle highly demanding production requests as easily as we can short runs. And, as testimony to our commitment to quality, Caplugs carries certification from such respected quality-control organizations as QS9000, ISO9001 and ISO14001. FREE Sample Custom Kit Production 10 CUSTOM CAPABILITIES Custom Products Injection-Molded Plastic Caplugs can accommodate any need for a special design, shape or color. We have tooling readily available to produce over 2,000 special shapes that are not shown in our catalog. Any of these 2,000 custom molds are available for use as is or for modification. What’s more, our experts can design a protective part specifically for your application. Dip-Molded Vinyl In addition to our extensive injection-molded capabilities, Caplugs has significantly expanded our custom dip molding capabilities far beyond any others in the marketplace. Like injection-molded products, Caplugs can accommodate most needs for special design, shape and color of dip-molded products. Whatever your needs, Caplugs either has the tooling already available or can design the best product solution. Injection-Molded Plastic Custom Capabilities Injection-Molded Plastic Dip-Molded Vinyl Prototype Design & Samples 1 week (SLA Samples) 1 week Production Tooling* 4 to 6 weeks 2 weeks Max. Diameter 18 inches (457.2 mm) 27 inches (686 mm) Min. Diameter .09 inches (2.29 mm) .054 inches (1.372 mm) Max. Length 10 inches (254 mm) 21 inches (533 mm) Min. Length .15 inches (3.81 mm) .187 inches (4.750 mm) Max. Wall Thickness** .10 inches (2.54 mm) .125 inches (3.175 mm) Min. Wall Thickness** .03 inches (0.76 mm) .030 inches (0.762 mm) Shapes round, tapered, threaded, rectangular, square, various odd shapes round, oval, flanged, boots, rectangle, square, various odd shapes, multi-dip, bellows Materials low, medium and high density polyethylene, polypropylene, thermoplastic rubber, ethylene vinyl acetate, conductive and static dissipative polyethylene and nylon vinyl, foam, matte, translucents, neons rigid, soft, elastic, high temperature, medical grade, static dissipative, non-copper staining, low durometer and high durometer Tolerances typically+/- .010 inch per inch +/- .010 wall thickness +/- .063 dip line Standard Colors red, black, yellow, translucent, white, green, brown, orange, blue and gray white, black, brown, orange, red, green, gray, blue and yellow Secondary Operations punching, slicing, drilling, printing, assembly, special packaging, cutting, hot stamping punching, slitting, slicing, printing Lot Traceability Yes Yes Material Certification Yes Yes Compliance to CGMP Yes Yes Dip-Molded Vinyl * Production tooling time varies with part design. ** Wall thicknesses depend on size of part. Extruded Sleeve-Web® Netting Extruded Sleeve-Web Netting Caplugs’ unique, single-piece extruding process for Sleeve-Web permits extensive product variations in terms of web thickness and weight, strand spacing, sleeve diameter, stretchability, material and color. In addition, netting can be modified and/or further fabricated after extruding by cutting, slitting or sealing one end of the netting to create a bag. Secondary Operations We have a variety of options for modifying existing injection-molded plastic or dipmolded vinyl products to meet your needs. If you need us to punch holes in your product, cut slits in it, pad print on it, attach chains or tags to it, make some other modification, or even specially package it, we have that capability. Our Secondary Operations Department has hundreds of possibilities to offer when developing your customized solutions. Custom Extrusion Caplugs also offers extruded clear tubing and edge liners. For more information, call our factory at 1-888-CAPLUGS (227-5847). For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Secondary Operations ® (227-5847) In Canada 1-800-387-7115 11 MATERIAL DATA CHART Aluminum Low Density High Density Polypropylene Impact (rubber-modified) 2.73 31-42 20% min. 11 - 0.910-0.925 600-2300 90.0-800.0 - 0.941-0.965 3100-5500 20.0-1000.0 2700-3600 - 0.890-0.91 2800-4400 350.0->500.0 4000-6500 - .920-.950 1440-2500 550-900 - .940-.960 2400-3100 500-620 - No break - No break D41-D46 (Shore)’ R10 0.5-20.0 D60-70 (Shore) 1.0-15.0 @ 73°F R50-R85 No break D17-45 (Shore) - >1016 2.25-2.35 <0.0005 >1016 2.30-2.35 <0.0005 >1015 2.3 >0.0003 343/650 343/650 -70/-94 66/150 79/175 <-70/<-94 74/165 102/215 -18/0 Properties* Polyethylene Ethylene Vinyl Acetate FlexTemp Thermoplastic Rubber Silicone Rubber Vinyl Standard High-temp 1.18 200-1500 700 200pli 1.2 2300 400 185 pli 1.2 2100 270 270 pli - A25-80 (Shore) A60-70 (Shore) A85-95 >1015 2.50-3.16 >0.0030 - - - - 121/250 60/140 <-68/<-90 232/450 316/600 -32/-29 93/200 177/350 -32/-26 149/250 246/475 <-70/<-94 132/275 149/300 0 .05-.13 - <.10 Slow Slow Slow - - Resistant Very Resistant - Very Slow Very Resistant Poor Good Resistance Very Resistant Resistant Good Resistance Very Resistant Resistant Very Resistant Resistant Very Resistant Resistant Good resistance to alcohols, aliphatic hydrocarbons and oils Poor Clear to Opaque Very Good Good resistance to alcohols, aliphatic hydrocarbons and oils Poor - MECHANICAL CHARACTERISTICS Specific gravity (density) Tensile strength, p.s.i. Elongation, % Compressive strength, p.s.i. Tear strength (ASTM D1004) Impact strength, ft. lb./in. of notch (1/2x1/2 in. notched bar, izod test) Hardness, Rockwell ELECTRICAL CHARACTERISTICS Volume resistivity, ohm/cm 3 (50% RH and 23°C.) Dielectric constant, 60 cyc. Dissipation (power)factor, 60 cyc. SERVICE TEMPERATURES Continuous °C/°F Intermittent °C/°F Brittleness °C/°F RESISTANCE CHARACTERISTICS Water absorp., 24 hr., 1/8” thick,% Burning rate (flammability), in./min. Effect of sunlight 0.0 - Effect of weak acids Varies Effect of strong acids Varies Effect of weak alkalies Effect of strong alkalies Cleaning Agent Etches Effect of organic solvents None Machine qualities Clarity (Natural Material) Fair - Abrasion resistance Low <0.015 <0.01 <0.01 Very slow Very slow Slow (1.04) (1.00-1.04) Unprotected material crazes rapidly. Requires black for complete protection. Resistant Very Completely Resistant Resistant Attacked Attacked Resistant oxidizing slowly by by oxidizing acids oxidizing acids acids Resistant Very Completely Resistant Resistant Resistant Very Very Resistant Resistant Resistant Resistant Attacked by (below 60°C) (below 80°C) hydrocarbons and chlorinated hydrocarbons Good Translucent to opaque - Excellent Translucent to opaque - Resistant Resistant Good Translucent Fair Trans.-opaque Very Resistant Very Resistant Swells in contact with hydrocarbons and chlorinated hydrocarbons Fair Opaque - - - Resistant Resistant Poor Poor Poor Moderate Poor Clear to Opaque Low Very Good Call factory for special materials. *Property specifications of Caplugs are subject to change without notification. DIMENSIONAL TOLERANCES* Caplugs are designed in accord with functional dimensions and will perform to dimensions listed in this catalog. In view of the flexibility and stretch of most of the materials used in Caplugs, it is recommended that the following tolerances be used for checking purposes, especially by those unfamiliar with measuring this material. Tolerances for Inch dimensions given to three decimal places. ±.010" per each inch of length. Minimum is ±.010" where dimension is less than one inch. Examples: Tolerance for .750" dimension is ±.010" Reason: Although .750"x ±.010" = ±.0075", ±.010" is the minimum. Tolerance for 1.000" is ±.010". Reason: 1.000"x±.010" = ±.010". Tolerance for 1.500" dimension is ± .015". Reason: 1.500" x ±.010" = ±.015". Tolerances for Inch dimensions given to two decimal places. ±.020" per each inch of length. Minimum is ±.020" where dimension is less than one inch. Examples: Tolerance for .75" dimension is ±.020". Reason: Although .75" x ±.020" = ±.015", ±.020" is the minimum. Tolerance for 1.00" dimension is ±.020". Reason: 1.00"x±.020" = ±.020". Tolerance for 1.50" is ±.030". Reason: 1.50"x±.020" = ±.030". *Caplugs are subject to design improvement through dimensional changes without notification. 12 Tolerances for Metric dimensions given to two decimal places. ±.25mm per each 25.40mm of length (.01 mm per mm). Minimum is ± .25mm where dimension is less than 25.40mm. Examples: Tolerance for 19.00mm dimension is ± .25mm. Reason: Although 19.00mm x ± .01 is ± .19mm, .25mm is the minimum. Tolerance for 25.40mm is ± .25mm. Reason: 25.40mm x ± .01mm = ± .25mm. Tolerance for 38.10mm is ± .38mm. Reason: 38.10mm x ± .01mm = ± .38mm. Tolerances for Metric dimensions given to one decimal place. ± .5mm per each 25.4mm of length (.02 mm per mm). Minimum is ± .5 where dimension is less than 25.4mm. Examples: Tolerance for 19.0mm dimension is ± .5mm. Reason: Although 19.0mm x ± .02mm = ± .38mm, ± .5mm is the minimum. Tolerance for 25.4mm dimension is ± .5mm. Reason: 25.4mm x ± .02mm = ± .5mm. Tolerance for 38.1mm dimension is ± .76mm. Reason: 38.1mm x ± .02mm = ± .76mm. MATERIAL SELECTION BY TEMPERATURE Service Temperatures for Stock Caplugs (appropriate Caplugs series shown in parentheses) 650°F 343°C .......... Aluminum (ASC, AFO, ASP, ADP) 600°F 316°C .......... Silicone Rubber (SFC, SFL, SPP, SRC, SRP, SWP) 500°F 260°C .......... Masking Tape (MDK, MTK, MTS) 475°F 246°C .......... HiTemp Vinyl (most vinyl series available in HiTemp vinyl) 400°F 204°C .......... Paper (PSC, PTC, PTP ) Masking Tape (MDG, MTB, MTG) 350°F 177°C .......... Vinyl (AN, DR, EGL-12, ETV, EZ, MS, TP, TV, VAC, VAS, VC, VCF, VF, VFC, VFE, VGR, VHC, VHF, VHG, VHR, VIF, VMF, VNG, VOR, VRF, VRR, VSC, VSE, VSR, VTP, VVC) 300°F 149°C .......... FlexTemp (Thermoplastic Rubber) (ECP, GRO, HC, STC, T) 250°F 121°C .......... Polypropylene (BSP, CON, P-48C, RP, RPO-M, TES) 215°F 102°C .......... High Density Polyethylene (EGL-11, MSP, P, PDO, RPO) 175°F 79°C ............ Low Density Polyethylene* 150°F 65°C ............ Polyethylene Terephthalate Glycol (TRC, TRO) 140°F 60°C ............ Ethylene Vinyl Acetate (DCC, BPF-5mm, BPF-6mm, BPF 1/4) *(BP, BPF, CBC, CBW, CC, CCF, CD, CEC, CEG, CEP, COF, CPT, CSW, DCC, DCF, DP, EC, EGL-22, EMC, EP, FC, FCO, FCR, FF, FP, GC, HC-7, HSF, J, JS, K, L, MDC, MJ, MJS, PC, PD, PDE, PDF, PDI, PIP, PIP-Tab, PM, RC, RCL, RER, RH, RJ, SC, SEC, SEP, SF, SFP, SH, SQR, STP, SW,T, TE, TE-TAB, UTP, W, WW, WWX) Each Caplugs product is manufactured from a unique group of materials with different properties and characteristics. If your product protection application will be exposed to extreme high temperatures or corrosive environments during processing or finishing operations, you must select a Caplugs product made of the proper material to withstand those conditions. For instance, when masking parts during paint baking, shot blasting, powder coating or plating processes, you should always use a Caplugs product made of high temperature-resistant materials. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call The illustration above depicts the intermittent temperature resistance characteristics of the entire list of Caplugs materials. For complete service temperature information and other physical properties of Caplugs materials, consult the Material Data Chart on page12. And, of course, take advantage of our free samples to test a part in your specific application before ordering. 1-888- Most Caplugs materials are produced in a standard color, which is noted on the product information page for each specific series. As some materials are available in different colors, please see page 15 for Standard Color Options. Note: Most vinyl products are also available in HiTemp, Medical Grade and Static Dissipative Vinyl. Most Low Density Polyethylene products are also available in FlexTemp (Thermoplastic Rubber) material. For any special material requests, please consult the factory for further information. ® (227-5847) In Canada 1-800-387-7115 13 MILITARY & NAS SPECIFICATIONS Specs MIL-C-52078 MIL-C-5501/1 MIL-C-5501/2 MIL-C-5501/3 MIL-C-5501/3R MIL-C-5501/5 MIL-C-5501/7 MIL-C-5501/8 MIL-C-5501/9 MIL-C-5501/10 MIL-C-5501/11 MS-25177 MS-25178 MS-90376-R MS-90376-RB MS-90376-RF MS-90376-Y MS-90376-YB MS-90376-YF NAS-813 NAS-814 NAS-815 NAS-816 NAS-817 NAS-818 NAS-820 NAS-831 NAS-831B NAS-831C NAS-832 NAS-833 NAS-834 NAS-835 NAS-836 NAS-837 NAS-837B NAS-837C NAS-838 NAS-840 NAS-842 NAS-843 NAS-844 14 Series/Page CD (86-87), P (122-123), PD (126-127), PDI (124-125), RP (130-131), SC (32-33), T (20-23, 90-93) ASP (128-129), PD (126-127) ADP (128-129) ASC (86-87) CD (86-87) P (122-123) T (20-23, 90-93) K (104-105) SC (32-33) RP (130-131) CD (86-87) EP (102-103) EC (30-31) EC (30-31) CEC (42-43) SEC (42-43) EP (102-103) CEP (112-113) SEP (112-113) EC (30-31) CD (86-87) PD (126-127) WW (24-25, 94-95) ASC (86-87) ASP (128-129) EP (102-103) EC (30-31) SEC (42-43) CEC (42-43) CD (86-87) PD (126-127) T (20-23, 90-93) ASC (86-87) ASP (128-129) EP (102-103) SEP (112-113) CEP (112-113) RP (130-131) P-38B (122-123) ADP (128-129) K (104-105) SC (32-33) COLOR OPTIONS Standard Option Materials/Colors* LPE Low Density Polyethylene RED 002 BLK 002 YEL 002 NAT 001 WHT 002 GRN 002 (translucent) BEG 006 ORG 002 BLU 003 BLU 002 GRY 009 HPE PPR EVA High Density Polyethylene Polypropylene Ethylene Vinyl Acetate RED 002 BLK 002 NAT 001 (translucent) FLX FlexTemp (Thermoplastic Rubber) RED 002 BLK 002 NAT 001 GRN 002 VNL Vinyl White Black Brown Gray Blue Yellow For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Orange Red Green Call factory for special materials and colors. *Colors shown are not exact. Please request a color sample from the factory for verification. ® (227-5847) In Canada 1-800-387-7115 15 WE’VE GOT EVERYTHING COVERED You May Be Asking... Can Caplugs protect my part? Does Caplugs respond quickly? Will Caplugs expand my options? Yes. We’ve got everything covered. Caplugs’ friendly, knowledgeable service experts can tell you exactly which of our 3,000 different caps, plugs, wraps, edge liners, nettings or tubing is ideal for your specific application. With the widest assortment of styles, sizes, colors and options available, we always have the right solution. Yes. We’ve got everything covered. Whether you’re waiting for a quote, a sample or delivery of your order, you can always expect unmatched turnaround time from the service team at Caplugs. You guessed it – Yes. We’ve got everything covered. Caplugs will continue to expand key product lines to include new sizes, colors and styles, and will enhance customer convenience with expanded services. Contact Caplugs today with your question. Chances are: Yes. We’ve got everything covered. Call 888-CAPLUGS to discuss your application and get a FREE Sample Kit. Or, visit us on the Web at www.caplugs.com, where you can order free samples and download FREE CAD drawings. www.caplugs.com – It’s quite a site! We’ve enhanced our Web site to put key information about all of our products right at your fingertips. No waiting for hard copies or plodding through confusing sites to get answers. Here’s what you get at www.caplugs.com: • Easy navigation: Find the product you need as quickly as possible with easy ways to search • Complete product information: All Caplugs parts have photos, descriptions and cross-sectional diagrams • Convenient specs: Viewable CAD drawings are available for almost every product • Contact information: Find out how to reach your local rep • Important news: Get the latest on what’s happening at Caplugs • Custom online order requests: Just fill out the Customer Information Profile • Plug in to CapXpress™!: Your easy-to-use online system for requesting free samples, receiving online quotes and placing online orders FREE SAMPLES - Just a few clicks and they’re on the way. QUICK QUOTES - Submit your requests online and receive your quote within seconds. ONLINE ORDERS - place an order with CapXpress online. Ordering has never been easier – after obtaining your online quote, proceed to order your parts through CapXpress (with applicable shipping charges included). 16 DOING BUSINESS Quality We have only one goal: satisfied customers. One way we achieve that goal is through unwavering quality. Caplugs is known for modern manufacturing processes, state-of-the-art communication, data processing and computer systems, and stringent quality control methods. We manufacture to exacting specifications and the tightest tolerances to ensure that every part you receive works the way you expect it to. This commitment to quality has earned us ISO and QS certifications, and numerous honors from Fortune 500 Companies, such as Ford and GM. Service Whether you need help selecting the right solution for your protection needs, or simply need a quote or sample products, the Caplugs service team is always there for you. We’re proud to have the industry’s most experienced team of product protection experts available to assist you: Toll free phone: 1-888-CAPLUGS, 1-888-227-5847 Phone: 716-876-9855 Fax: 716-874-1680 E-mail: [email protected] Web site: www.caplugs.com Delivery Helping you find the right quality part is not enough – you also need it to arrive on time. We know that you count on these parts for your processes, and the last thing you need is a few little parts holding up operations. That’s why we make on-time delivery a top priority. When you need it, it will be there. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 17 WHAT YOU NEED, WHEN YOU NEED IT Doing Business with Caplugs Is Easy 3,000 different styles, sizes, colors and options of Caplugs. • To sample: Free samples of standard catalog items are available for a trial fit at no cost to you. Just send in one of the attached reply cards, or call, fax or e-mail us. You can also order your samples right on our Web site. You can select, sample and order right from this catalog. • To select: Refer to the handy index on the inside front cover for an easy-to-use guide for over • To price: Contact your Caplugs sales representative or customer service representative for current pricing. Caplugs pricing can also be found online at www.caplugs.com. • To order: Everything you need to know – Caplugs stock numbers, standard package quantities, shipping weights, terms and conditions of sale – is found in this catalog. For faster shipment, place your order with the Caplugs sales office in your area. Or place your order directly with the factory: Caplugs LLC 2150 Elmwood Avenue Buffalo, NY 14207 Phone 716-876-9855 Fax 716-874-1680 For Express Orders Call Toll Free 888-CAPLUGS (888-227-5847) There’s More: • Factory-Direct Service: We can ship your order within 24 hours. • Mini Paks: Enjoy the cost-effectiveness of buying smaller quantities when needed. • No Minimum Dollar Order: We will ship and invoice for a single carton or Mini Pak. • Custom Options: If a standard part doesn’t fit your needs, we have thousands of non-cataloged molds ready to produce the right parts. You Can Now Order Online To Place an Order with Caplugs – Plug in to CapXpress™! CapXpress is your easy-to-use online system for requesting free samples, receiving online quotes, and placing online orders. • Order your samples quickly and easily online • Request a quote, and get it online within seconds 18 • Place your orders online with a credit card. Both standard cartons and Mini Paks are available via the Web. • Caplugs’ entire catalog of standard products is available through our Web site at www.caplugs.com. • Secondary Operations: We have a variety of options for modifying an existing part to meet your needs. • Special Packaging: To meet special packaging requirements, Caplugs offers options such as special count lots, bar code markings and lined cartons to meet Class A cleanliness guidelines. • Design Assistance: We can even design a special part for your unique application. Our extensive custom design and manufacturing capabilities are outlined on pages 10 and 11. PRODUCT INTRODUCTION Specifications and Dimensions* The following section details the specifications and dimensions necessary to help you properly select the Caplugs part to suit your application. All standard parts are listed in a user-friendly format, designed to help locate your product protection solution quickly and easily. Caplugs products in this section are organized according to type of product: Caps • Non-threaded • Vinyl products • Threaded Plugs • Non-threaded • Vinyl products • Threaded Edge Liners and Grommets Wrapping Tapes and Discs Netting Tubing/Packaging The Product Specification and Dimension pages contain the following: • Photo and description of each product series • Standard material and color • Product diagram • Applicable military and NAS specifications (for full list, refer back to page 14) • Part number dimensions listed by size, including inside or outside diameters, thread size and other essential dimensions • Number of pieces in a standard carton and Mini Pak If you do not find what you need in this section, Caplugs has full custom capabilities to create the product protection solution to meet your requirements. Consult pages 10 and 11 for more information on our custom capabilities. For further assistance call 1-888-CAPLUGS and be sure to check our comprehensive Web site at www.caplugs.com. * Caplugs are subject to design improvement through dimensional changes without notification. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 19 CAPS non-threaded T Series Tapered Caps Tapered Caplugs can be used as either caps or plugs. Because they are tapered in design and made from highly pliable (or flexible) polyethylene, they can not only be applied to fit snugly but are also readily removable. Especially recommended for use on MIL Std. and SAE-type tube and hydraulic fittings and for threaded external and internal NPT fittings. Popular size Tapered Caplugs are stocked also in green FlexTemp, a flexible thermoplastic rubber for extreme temperature applications ranging from -90°F to 300°F (-68°C to 149°C). 20 E F A D C B MATERIAL: Low Density Polyethylene COLOR*: Red * Consult the factory for other material/color options. non-threaded CAPS T Series Applicable Specs.: MIL-C-5501/7 (MIL-C-52078), NAS-834 Selection Charts Recommended closures for tube and hydraulic fittings*** Fitting Size (Dash No.) Tubing Diameter To Fit Thread Size T-2 T-3-X T-4-X T-5 -2 -3 -4 -5 1/8 3/16 1/4 5/16 5/16 - 24 3/8 - 24 7/16 - 20 1/2 - 20 T-2 T-3-X T-4-X T-5 T-6-X T-7 T-9-X T-11-X -6 -8 -10 3/8 3/8 1/2 5/8 9/16 - 18 5/8 - 18 3/4 - 16 7/8 - 14 T-6-X T-7 T-9-X T-11-X T-13-X T-15-X T-18 -12 -16 -20 3/4 1 1 1/4 1 1/16 - 12 1 5/16 - 12 1 5/8 - 12 T-13-X T-15-X T-18 T-20 T-230 T-250 -24 -28 -32 1 1/2 1 3/4 2 1 7/8 - 12 2 1/4 - 12 2 1/2 - 12 T-20 T-230 T-250 Caplug No. - Recommended closures for threaded external NPT fittings** Caplug No. Recommended closures for unthreaded standard weight pipe (Schedule 40)** Based on average tapped hole fit. It is suggested that sample Caplugs be tried for size before ordering in quantity. Caplug No. NPT Size Caplug No. Caplug No. Size Caplug No. T-4 T-6 T-8-X T-11 1/8 1/4 3/8 1/2 T-4 T-6 T-8-X T-11 T-4 T-6-X T-8-X T-11 1/8 1/4 3/8 1/2 T-4 T-6-X T-8-X T-11 T-13-X T-15-X T-18 T-20 3/4 1 1 1/4 1 1/2 T-13-X T-15-X T-18 T-20 T-13-X T-16 T-18-X T-210 3/4 1 1 1/4 1 1/2 T-13-X T-16 T-18-X T-210 T-240 T-45-A T-96-A T-502 2 2 1/2 3 3 1/2 T-240 T-45-A T-96-A T-502 T-240 T-45-A T-1050 T-1064 2 2 1/2 3 3 1/2 T-240 T-45-A T-1050 T-1064 T-1072 T-1086 T-1103 4 5 6 T-1072 T-1086 T-1103 T-1072 T-1107 T-1139 4 6 8 T-1072 T-1107 T-1139 **For other tapered style caps see: ***For threaded caps see: Series Pages Series Pages WW W WWX PTC 24-25 26-27 26-27 38-39 CD ASC PC 86-87 86-87 88-89 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 21 CAPS non-threaded T Series Tapered Caplugs (cont.) Packaging Dimensions A Caplug No. T-00 T-00-S T-00-X T-0 T-O-X T-1 T-1-X T-2 T-2-S T-2-X T-3 T-3-X T-4 T-4-X T-5 T-5-S T-5-X T-6 T-6-S T-6-X T-7 T-7-X T-8 T-8-S T-8-X T-9 T-9-S T-9-X T-10 T-11 T-11-X T-11-S T-12 T-12-X T-13-A T-13 T-13-X T-14 T-14-X T-15-A T-15 T-15-X T-15-S T-16-A T-16 T-16-S T-17-A T-17 T-17-S T-18 T-18-X T-19 T-20-A T-20 T-20-S T-210 B C Standard Carton D E F in mm in mm in mm in mm in mm in mm .116 .140 .145 .173 .184 .236 .267 .299 .325 .330 .361 .390 .419 .447 .471 .533 .500 .532 .554 .550 .580 .610 .640 .669 .675 .690 .740 .725 .750 .802 .815 .837 .866 .915 .960 .964 .995 1.094 1.175 .836 1.224 1.235 1.285 1.140 1.312 1.395 1.239 1.447 1.513 1.560 1.630 1.750 1.440 1.780 1.781 1.844 2.95 3.56 3.68 4.39 4.67 5.99 6.78 7.59 8.26 8.38 9.17 9.91 10.64 11.35 11.96 13.54 12.70 13.51 14.07 13.97 14.73 15.49 16.26 16.99 17.15 17.53 18.80 18.42 19.05 20.37 20.70 21.26 22.00 23.24 24.38 24.49 25.27 27.79 29.85 21.24 31.09 31.37 32.64 28.96 33.33 35.43 31.47 36.76 38.43 39.63 41.40 44.45 36.58 45.21 45.24 46.84 .182 .180 .205 .240 .255 .302 .335 .365 .367 .396 .427 .456 .485 .513 .547 .562 .576 .608 .612 .631 .667 .695 .727 .694 .755 .788 .765 .823 .848 .911 .930 .890 .975 1.040 1.047 1.090 1.145 1.215 1.284 1.305 1.355 1.360 1.346 1.420 1.465 1.465 1.507 1.600 1.600 1.682 1.750 1.880 1.895 1.950 1.805 2.000 4.62 4.57 5.21 6.10 6.48 7.67 8.51 9.27 9.32 10.06 10.85 11.58 12.32 13.03 13.89 14.28 14.63 15.44 15.55 16.03 16.94 17.65 18.47 17.63 19.18 20.02 19.43 20.91 21.54 23.14 23.62 22.61 24.77 26.42 26.59 27.69 29.08 30.86 32.61 33.15 34.42 34.55 34.19 36.07 37.21 37.21 38.28 40.64 40.64 42.72 44.45 47.75 48.13 49.53 45.85 50.80 .053 .088 .079 .111 .113 .174 .205 .235 .263 .267 .298 .327 .356 .385 .409 .477 .440 .468 .490 .487 .518 .549 .578 .613 .613 .628 .678 .663 .687 .740 .753 .757 .803 .855 .900 .901 .933 1.031 1.113 .777 1.161 1.173 1.227 1.085 1.249 1.345 1.169 1.384 1.451 1.498 1.568 1.688 1.378 1.718 1.722 1.781 1.35 2.24 2.01 2.82 2.87 4.42 5.21 5.97 6.68 6.78 7.57 8.31 9.04 9.78 10.39 12.12 11.18 11.89 12.45 12.37 13.16 13.95 14.68 15.57 15.57 15.95 17.22 16.84 17.45 18.80 19.13 19.23 20.40 21.72 22.86 22.89 23.70 26.19 28.27 19.74 29.49 29.80 31.17 27.56 31.73 34.16 29.69 35.15 36.86 38.05 39.83 42.88 35.00 43.64 43.74 45.24 .120 .109 .150 .177 .172 .240 .273 .302 .305 .333 .365 .394 .422 .451 .485 .506 .516 .545 .551 .568 .605 .634 .664 .638 .693 .726 .703 .761 .785 .849 .868 .810 .912 .980 .987 1.027 1.083 1.152 1.222 1.247 1.292 1.298 1.288 1.358 1.402 1.405 1.437 1.537 1.537 1.620 1.688 1.818 1.833 1.888 1.746 1.938 3.05 2.77 3.81 4.50 4.37 6.10 6.93 7.67 7.75 8.46 9.27 10.01 10.72 11.46 12.32 12.85 13.11 13.84 14.00 14.43 15.37 16.10 16.87 16.21 17.60 18.44 17.86 19.33 19.94 21.57 22.05 20.57 23.17 24.89 25.07 26.09 27.51 29.26 31.04 31.68 32.82 32.97 32.72 34.49 35.61 35.69 36.50 39.04 39.04 41.15 42.88 46.18 46.56 47.96 44.35 49.23 .38 .22 .38 .38 .38 .38 .38 .38 .19 .38 .38 .38 .38 .38 .44 .22 .44 .44 .31 .47 .50 .50 .50 .19 .50 .56 .19 .56 .56 .63 .63 .22 .63 .69 .50 .75 .75 .75 .63 1.06 .75 .81 .38 .81 .88 .39 .75 .88 .50 .75 .75 .75 1.28 1.00 .38 1.00 9.65 5.59 9.65 9.65 9.65 9.65 9.65 9.65 4.83 9.65 9.65 9.65 9.65 9.65 11.18 5.59 11.18 11.18 7.87 11.94 12.70 12.70 12.70 4.83 12.70 14.22 4.83 14.22 14.22 16.00 16.00 5.59 16.00 17.53 12.70 19.05 19.05 19.05 16.00 26.93 19.05 20.57 9.65 20.57 22.35 9.91 19.05 22.35 12.70 19.05 19.05 19.05 32.51 25.40 9.65 25.40 .31 .31 .41 .38 .38 .44 .47 .50 .50 .53 .56 .59 .63 .66 .69 .68 .72 .75 .75 .75 .81 .84 .88 .75 .88 .94 .88 .97 1.00 1.06 1.09 1.05 1.13 1.16 1.19 1.25 1.31 1.41 1.44 1.43 1.50 1.50 1.47 1.56 1.63 1.59 1.63 1.75 1.75 1.88 1.94 2.00 2.06 2.13 2.00 2.13 7.87 7.87 10.41 9.65 9.65 11.18 11.94 12.70 12.70 13.46 14.22 14.99 16.00 16.76 17.53 17.27 18.29 19.05 19.05 19.05 20.57 21.34 22.35 19.05 22.35 23.88 22.35 24.64 25.40 26.93 27.69 26.67 28.70 29.47 30.23 31.75 33.28 35.82 36.58 36.32 38.10 38.10 37.34 39.63 41.40 40.39 41.40 44.45 44.45 47.75 49.28 50.80 52.33 54.10 50.80 54.10 Shipping Wt. (Approx.) lbs kgs 2 4 3 3 3 3 4 4 3 4 5 6 6 6 7 5 7 8 6 8 9 10 10 7 10 13 7 13 13 15 16 12 17 18 17 12 12 14 14 15 15 16 19 14 19 5 16 9 16 9 10 9 11 12 7 12 0.9 1.8 1.3 1.3 1.3 1.3 1.8 1.8 1.3 1.8 2.2 2.7 2.7 2.7 3.1 2.2 3.1 3.6 2.7 3.6 4.0 4.5 4.5 3.1 4.5 5.8 3.1 5.8 5.8 6.8 7.2 5.4 7.6 8.1 7.6 5.4 5.4 6.3 6.3 6.8 6.8 7.2 8.6 6.3 8.6 2.2 7.2 4.0 7.2 4.0 4.5 4.0 4.9 5.4 3.1 5.4 No. of Pieces Mini Pak Quantity 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 2500 2500 2500 2500 2500 2500 2500 5000 2500 2500 1000 2500 1000 2500 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 500 500 1000 500 500 200 500 200 500 200 200 200 200 200 200 200 Caplug No. T-00 T-00-S T-00-X T-0 T-O-X T-1 T-1-X T-2 T-2-S T-2-X T-3 T-3-X T-4 T-4-X T-5 T-5-S T-5-X T-6 T-6-S T-6-X T-7 T-7-X T-8 T-8-S T-8-X T-9 T-9-S T-9-X T-10 T-11 T-11-X T-11-S T-12 T-12-X T-13-A T-13 T-13-X T-14 T-14-X T-15-A T-15 T-15-X T-15-S T-16-A T-16 T-16-S T-17-A T-17 T-17-S T-18 T-18-X T-19 T-20-A T-20 T-20-S T-210 E F A D C B WHEN CAPPING “C” Dim. must be at least 1% smaller than diameter to be capped. Minimum .020”. Note: part number in red italics also available from stock in FlexTemp (Thermoplastic Rubber)/Green 22 non-threaded CAPS T Series Applicable Specs.: MIL-C-5501/7 (MIL-C-52078), NAS-834 (cont.) Packaging Dimensions A B C Standard Carton D E F Caplug No. in mm in mm in mm in mm in mm in mm T-21-A T-21 T-220 T-22-A T-22-S T-221 T-230 T-24-S T-25-A T-240 T-250 T-33-A1 T-33-A T-43-A T-43-X T-44 T-45-A T-500 T-53 T-55-A T-57-A T-501 T-96-A T-1050 T-1051 T-1052 T-502 T-1063 T-1064 T-1067 T-1070 T-1072 T-1076 T-1078 T-1079 T-1080 T-1084 T-1086 T-1088 T-1090 T-1092 T-1097 T-1100 T-1103 T-1107 T-1108-S T-1109 T-1110 T-1120 T-1128 T-1133 T-1137 T-1139 T-1142 T-1143 T-1146 T-1314 T-1360 1.738 1.900 1.975 1.935 2.015 2.067 2.136 2.230 2.125 2.298 2.395 2.480 2.307 2.457 2.555 2.641 2.760 2.849 2.975 2.982 3.090 3.325 3.270 3.47 3.55 3.68 3.79 3.93 4.02 4.09 4.27 4.37 4.64 4.79 4.91 4.99 5.18 5.33 5.47 5.57 5.70 6.01 6.18 6.40 6.61 6.88 7.05 7.34 7.66 7.97 8.15 8.40 8.67 9.06 10.79 11.11 12.79 13.25 44.15 48.26 50.17 49.15 51.18 52.50 54.26 56.64 53.98 58.37 60.84 62.99 58.60 62.41 64.90 67.08 70.11 72.37 75.57 75.75 78.49 84.46 83.06 88.14 90.17 93.48 96.27 99.83 102.11 103.89 108.46 111.00 117.86 121.67 124.72 126.75 131.58 135.39 138.94 141.48 144.79 152.66 156.98 162.57 167.90 174.75 179.08 186.44 194.57 202.45 207.02 213.37 220.23 230.12 274.07 282.19 324.87 336.55 2.163 2.076 2.132 2.310 2.147 2.243 2.312 2.260 2.406 2.464 2.602 2.644 2.650 2.750 2.690 2.790 2.990 2.980 3.103 3.245 3.370 3.457 3.562 3.60 3.73 3.80 3.92 4.07 4.14 4.32 4.43 4.62 4.85 4.97 5.09 5.20 5.36 5.49 5.62 5.75 5.87 6.18 6.35 6.56 6.71 7.03 7.12 7.65 7.84 8.14 8.35 8.60 8.73 9.36 11.10 11.46 13.14 13.60 54.94 52.73 54.15 58.68 54.54 56.97 58.73 57.41 61.11 62.59 66.09 67.16 67.31 69.85 68.33 70.87 75.95 75.69 78.82 82.43 85.60 87.81 90.48 91.44 94.75 96.52 99.57 103.38 105.16 109.73 112.53 117.35 123.19 126.24 129.29 132.09 136.15 139.45 142.75 146.06 149.10 156.98 161.30 166.63 170.44 178.56 180.86 194.32 199.14 206.76 212.10 218.45 221.75 237.85 281.89 290.96 333.71 345.36 1.668 1.837 1.913 1.875 1.953 2.005 2.074 2.168 2.063 2.235 2.333 2.418 2.245 2.395 2.493 2.579 2.685 2.787 2.915 2.912 3.020 3.245 3.200 3.41 3.48 3.61 3.71 3.86 3.94 4.01 4.18 4.29 4.57 4.71 4.83 4.92 5.11 5.21 5.39 5.49 5.61 5.92 6.09 6.33 6.53 6.80 6.97 7.26 7.58 7.88 8.05 8.30 8.55 8.89 10.62 10.78 12.48 12.96 42.37 46.66 48.59 47.63 49.61 50.93 52.68 55.07 52.40 56.77 59.26 61.42 57.03 60.84 63.32 65.51 68.20 70.79 74.04 73.97 76.71 82.43 81.28 86.62 88.40 91.70 94.24 98.05 100.08 101.86 106.18 108.97 116.08 119.64 122.69 124.97 129.80 132.34 136.91 139.45 142.50 150.37 154.69 160.79 165.87 172.72 177.04 184.41 192.54 200.16 204.48 210.83 217.18 225.81 269.75 273.79 316.99 329.18 2.093 2.013 2.070 2.255 2.085 2.181 2.250 2.198 2.344 2.401 2.540 2.582 2.588 2.688 2.628 2.728 2.947 2.918 3.041 3.175 3.300 3.377 3.492 3.54 3.66 3.73 3.84 4.00 4.07 4.24 4.34 4.54 4.78 4.89 5.01 5.10 5.29 5.37 5.54 5.67 5.79 6.10 6.26 6.49 6.63 6.95 7.06 7.56 7.76 8.05 8.25 8.50 8.60 9.24 10.91 11.37 12.92 13.18 53.16 51.13 52.58 57.28 52.96 55.40 57.15 55.83 59.54 60.99 64.52 65.59 65.74 68.28 66.75 69.29 74.86 74.12 77.24 80.65 83.82 85.78 88.70 89.92 92.97 94.75 97.54 101.60 103.38 107.70 110.24 115.32 121.42 124.21 127.26 129.55 134.37 136.40 140.72 144.02 147.07 154.95 159.01 164.85 168.41 176.53 179.33 192.03 197.11 204.48 209.56 215.91 218.45 234.70 277.11 288.70 328.24 334.70 1.18 1.00 1.00 .85 .75 1.00 1.00 .50 1.00 1.00 1.03 .63 1.25 1.00 .63 .75 1.00 .75 .75 1.00 1.00 .75 1.13 .75 1.00 .75 .75 .75 .75 1.25 .88 1.00 .88 1.00 1.00 1.00 1.00 .88 1.00 1.00 .98 1.00 1.00 .87 1.50 .50 1.00 1.00 1.00 1.00 1.38 1.38 1.50 1.75 1.75 2.00 2.00 2.00 29.97 25.40 25.40 21.59 19.05 25.40 25.40 12.70 25.40 25.40 26.16 16.00 31.75 25.40 16.00 19.05 25.40 19.05 19.05 25.40 25.40 19.05 28.70 19.05 25.40 19.05 19.05 19.05 19.05 31.75 22.35 25.40 22.35 25.40 25.40 25.40 25.40 22.35 25.40 25.40 24.89 25.40 25.40 22.10 38.10 12.70 25.40 25.40 25.40 25.40 35.05 35.05 38.10 44.45 44.45 50.80 50.80 50.80 2.31 2.25 2.25 2.47 2.31 2.44 2.56 2.50 2.53 2.63 2.81 2.78 2.78 2.88 2.88 2.94 3.13 3.25 3.34 3.38 3.50 3.63 3.69 3.88 4.00 4.00 4.12 4.38 4.53 4.62 4.88 5.00 5.25 5.38 5.50 5.63 5.88 5.88 6.13 6.19 6.25 6.62 6.75 6.94 7.19 7.67 7.63 7.94 8.12 8.38 8.75 9.00 9.13 9.86 11.60 11.96 13.64 14.10 58.68 57.15 57.15 62.74 58.68 61.98 65.03 63.50 64.26 66.80 71.38 70.61 70.61 73.15 73.15 74.68 79.51 82.55 84.84 85.86 88.90 92.21 93.73 98.56 101.60 101.60 104.65 111.26 115.07 117.35 123.96 127.01 133.36 136.66 139.71 143.01 149.36 149.36 155.71 157.23 158.76 168.15 171.46 176.28 182.63 194.82 193.81 201.68 206.26 212.86 222.26 228.61 231.91 250.44 294.64 303.78 346.46 358.14 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) lbs kgs 13 14 13 12 12 13 15 12 14 10 10 14 10 11 16 9 10 10 11 12 15 9 9 16 10 9 9 10 11 14 15 14 14 16 15 16 19 19 18 19 19 19 10 10 13 12 14 13 12 13 10 10 11 13 19 20 21 22 ® (227-5847) In Canada 5.8 6.3 5.8 5.4 5.4 5.8 6.8 5.4 6.3 4.5 4.5 6.3 4.5 4.9 7.2 4.0 4.5 4.5 4.9 5.4 6.8 4.0 4.0 7.2 4.5 4.0 4.0 4.5 4.9 6.3 6.8 6.3 6.3 7.2 6.8 7.2 8.6 8.6 8.1 8.6 8.6 8.6 4.5 4.5 5.8 5.4 6.3 5.8 5.4 5.8 4.5 4.5 4.9 5.8 8.6 9.1 9.5 10 No. of Pieces Mini Pak Quantity Caplug No. 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 1000 500 500 1000 500 500 500 500 500 500 250 250 500 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 100 100 100 100 100 100 100 100 50 50 50 50 40 40 30 30 200 200 200 200 200 200 200 200 200 100 100 200 100 100 200 100 100 100 100 100 100 50 50 100 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 20 20 20 20 20 20 20 20 10 10 10 10 8 6 6 6 T-21-A T-21 T-220 T-22-A T-22-S T-221 T-230 T-24-S T-25-A T-240 T-250 T-33-A1 T-33-A T-43-A T-43-X T-44 T-45-A T-500 T-53 T-55-A T-57-A T-501 T-96-A T-1050 T-1051 T-1052 T-502 T-1063 T-1064 T-1067 T-1070 T-1072 T-1076 T-1078 T-1079 T-1080 T-1084 T-1086 T-1088 T-1090 T-1092 T-1097 T-1100 T-1103 T-1107 T-1108-S T-1109 T-1110 T-1120 T-1128 T-1133 T-1137 T-1139 T-1142 T-1143 T-1146 T-1314 T-1360 1-800-387-7115 23 CAPS non-threaded WW Series Tapered Caps with Wide, Thick Flanges Accepted by the aircraft industry, Series WW Caps are designed with a wide, thick flange to ensure against being erroneously forced “all the way through” when used as a plug. Available in fifty-five sizes, this versatile part may easily be used as a cap or plug depending upon application. MATERIAL: Low Density Polyethylene COLOR*: Yellow 24 * Consult the factory for other material/color options. non-threaded CAPS WHEN CAPPING “C” Dim. must be at least 1% smaller than diameter to be capped. Minimum .020”. Applicable Specs.: NSA STND, NAS-816 WW Series Packaging Dimensions A Caplug No. B C Standard Carton D in mm in mm in mm in WW-00 WW-0 WW-1 WW-2 .116 .173 .236 .299 2.95 4.39 5.99 7.59 .182 .240 .296 .365 4.62 6.10 7.52 9.27 .053 .111 .174 .235 1.35 2.82 4.42 5.97 WW-2X WW-3 WW-3X WW-4 .333 .367 .397 .427 8.46 9.32 10.08 10.85 .392 .418 .447 .475 9.96 10.62 11.35 12.07 .269 .298 .328 .356 WW-4X WW-5 WW-5X WW-6 .435 .481 .500 .530 11.05 12.22 12.70 13.46 .509 .547 .563 .615 12.93 13.89 14.30 15.62 WW-6X WW-7 WW-7X WW-8 .560 .590 .610 .628 14.22 14.99 15.49 15.95 .631 .667 .687 .725 WW-8X WW-9 WW-9X WW-10 .658 .690 .725 .755 16.71 17.53 18.42 19.18 WW-11 WW-11X WW-12 WW-12X .820 .825 .867 .915 WW-13 WW-13B WW-14 WW-14X E F G Shipping Wt. (Approx.) No. of lbs kgs Pieces Mini Pak Quantity mm in mm in mm in mm .120 .177 .225 .302 3.05 4.50 5.72 7.67 .37 .37 .31 .31 9.40 9.40 7.87 7.87 .50 .56 .62 .68 12.70 14.22 15.75 17.27 .090 .090 .090 .090 2.29 2.29 2.29 2.29 5 6 6 8 2.2 2.7 2.7 3.6 5000 5000 5000 5000 1000 1000 1000 1000 WW-00 WW-0 WW-1 WW-2 6.83 7.57 8.33 9.04 .319 .354 .383 .409 8.10 8.99 9.73 10.39 .31 .31 .31 .31 7.87 7.87 7.87 7.87 .72 .75 .78 .81 18.29 19.05 19.81 20.57 .090 .090 .090 .090 2.29 2.29 2.29 2.29 8 9 9 10 3.6 4.0 4.0 4.5 5000 5000 5000 5000 1000 1000 1000 1000 WW-2X WW-3 WW-3X WW-4 .365 .409 .440 .468 9.27 10.39 11.18 11.89 .439 .493 .500 .547 11.15 12.52 12.70 13.89 .37 .37 .37 .37 9.40 9.40 9.40 9.40 .83 .87 .89 .92 21.08 22.10 22.61 23.67 .090 .090 .090 .090 2.29 2.29 2.29 2.29 11 12 13 14 4.9 5.4 5.8 6.3 5000 5000 5000 5000 1000 1000 1000 1000 WW-4X WW-5 WW-5X WW-6 16.03 16.94 17.45 18.42 .497 .518 .548 .558 12.62 13.16 13.92 14.17 .579 .605 .635 .662 14.71 15.37 16.13 16.82 .41 .44 .44 .44 10.41 11.18 11.18 11.18 .97 1.00 1.03 1.06 24.64 25.40 26.16 26.93 .090 .090 .090 .090 2.29 2.29 2.29 2.29 15 16 16 17 6.8 7.2 7.2 7.6 5000 5000 5000 5000 1000 1000 1000 1000 WW-6X WW-7 WW-7X WW-8 .750 .775 .812 .870 19.05 19.69 20.63 22.10 .588 .620 .663 .693 14.94 15.75 16.84 17.60 .687 .721 .761 .808 17.45 18.31 19.33 20.52 .44 .47 .50 .50 11.18 11.94 12.70 12.70 1.09 1.12 1.16 1.18 27.69 28.45 29.47 29.97 .090 .090 .090 .090 2.29 2.29 2.29 2.29 18 19 21 21 8.1 8.6 9.4 9.4 5000 5000 5000 5000 1000 1000 1000 1000 WW-8X WW-9 WW-9X WW-10 20.83 20.96 22.02 23.24 .930 .929 .975 1.035 23.62 23.60 24.77 26.29 .755 .763 .805 .840 19.18 19.38 20.45 21.34 .865 .878 .913 .960 21.97 22.30 23.19 24.38 .53 .56 .56 .63 13.46 14.22 14.22 16.00 1.25 1.25 1.28 1.34 31.75 31.75 32.51 34.04 .090 .090 .090 .090 2.29 2.29 2.29 2.29 24 23 26 16 10.8 10.3 11.7 7.2 2500 2500 2500 2500 500 500 500 500 WW-11 WW-11X WW-12 WW-12X .984 1.094 1.110 1.150 24.99 27.79 28.20 29.21 1.105 1.215 1.233 1.284 28.07 30.86 31.32 32.61 .919 1.031 1.043 1.108 23.34 26.19 26.49 28.14 1.040 1.132 1.157 1.205 26.42 28.75 29.39 30.61 .66 .69 .66 .66 16.76 17.53 16.76 16.76 1.44 1.56 1.56 1.56 36.58 39.63 39.63 39.63 .090 .090 .090 .090 2.29 2.29 2.29 2.29 16 18 19 18 7.2 8.1 8.6 8.1 2500 2500 2500 2500 500 500 500 500 WW-13 WW-13B WW-14 WW-14X WW-15 WW-16 WW-16X WW-17 1.237 1.312 1.416 1.452 31.42 33.33 35.97 36.88 1.382 1.465 1.516 1.603 35.10 37.21 38.51 40.72 1.167 1.249 1.354 1.377 29.64 31.73 34.39 34.98 1.288 1.364 1.462 1.503 32.72 34.65 37.14 38.18 .66 .81 .69 .63 16.76 20.57 17.53 16.00 1.68 1.84 1.75 1.94 42.67 46.74 44.45 49.28 .090 .120 .120 .120 2.29 3.05 3.05 3.05 21 13 11 13 9.4 5.8 4.9 5.8 2500 1000 1000 1000 500 200 200 200 WW-15 WW-16 WW-16X WW-17 WW-18 WW-19 WW-200 WW-210 1.580 1.730 1.810 1.850 40.13 43.94 45.98 46.99 1.714 1.887 1.975 2.020 43.54 47.93 50.17 51.31 1.515 1.650 1.730 1.788 38.48 41.91 43.94 45.42 1.649 1.780 1.895 1.917 41.89 45.21 48.13 48.69 .63 .63 .63 1.00 16.00 16.00 16.00 25.40 2.06 2.31 2.38 2.44 52.33 58.68 60.45 61.98 .120 .120 .120 .120 3.05 3.05 3.05 3.05 13 17 18 11 5.8 7.6 8.1 4.9 1000 1000 1000 500 200 200 200 100 WW-18 WW-19 WW-200 WW-210 WW-21 WW-221 WW-230 WW-25A 1.927 2.079 2.136 2.125 48.95 52.81 54.26 53.98 2.058 2.228 2.312 2.406 52.28 56.59 58.73 61.11 1.857 2.015 2.074 2.063 47.17 51.18 52.68 52.40 1.988 2.132 2.250 2.344 50.50 54.15 57.15 59.54 .63 .99 1.00 1.00 16.00 25.15 25.40 25.40 2.38 2.63 2.75 2.69 60.45 66.80 69.85 68.33 .120 .120 .120 .120 3.05 3.05 3.05 3.05 17 12 12 12 7.6 5.4 5.4 5.4 1000 500 500 500 200 100 100 100 WW-21 WW-221 WW-230 WW-25A WW-240 WW-250 WW-33A WW-43A 2.298 2.395 2.305 2.475 58.37 60.84 58.55 62.87 2.464 2.602 2.620 2.725 62.59 66.09 66.55 69.22 2.235 2.333 2.245 2.405 56.77 59.26 57.03 61.09 2.370 2.500 2.560 2.650 60.20 63.50 65.03 67.31 1.00 1.13 1.25 .91 25.40 28.70 31.75 23.11 2.88 3.00 3.06 3.16 73.15 76.20 77.73 80.27 .120 .120 .120 .120 3.05 3.05 3.05 3.05 14 14 8 8 6.3 6.3 3.6 3.6 500 500 250 250 100 100 50 50 WW-240 WW-250 WW-33A WW-43A WW-44 WW-45A WW-53 WW-55A 2.638 2.685 3.002 2.990 67.01 68.20 76.25 75.95 2.759 2.955 3.129 3.250 70.08 75.06 79.48 82.55 2.568 2.623 2.939 2.920 65.23 66.63 74.65 74.17 2.661 2.916 3.042 3.150 67.59 74.07 77.27 80.01 .69 1.00 .75 1.00 17.53 25.40 19.05 25.40 3.22 3.44 3.56 3.75 81.79 87.38 90.42 95.25 .120 .120 .120 .120 3.05 3.05 3.05 3.05 14 8 9 11 6.3 3.6 4.0 4.9 500 250 250 250 100 50 50 50 WW-44 WW-45A WW-53 WW-55A WW-57A WW-96A WW-501 WW-502 3.090 3.225 3.325 3.790 78.49 81.92 84.46 96.27 3.370 3.562 3.457 3.920 85.60 90.48 87.81 99.57 3.020 3.155 3.245 3.710 76.71 80.14 82.43 94.24 3.322 3.517 3.382 3.840 84.38 89.34 85.91 97.54 1.00 1.12 .75 .75 25.40 28.45 19.05 19.05 3.81 4.00 3.88 4.34 96.78 101.60 98.56 110.24 .120 .120 .120 .120 3.05 3.05 3.05 3.05 10 11 10 13 4.5 4.9 4.5 5.8 250 250 250 250 50 50 50 50 WW-57A WW-96A WW-501 WW-502 WW-1064 WW-1076 WW-1107 4.011 4.640 6.611 101.88 117.86 167.92 4.135 4.815 6.683 105.03 122.30 169.75 3.937 4.570 6.530 100.00 116.08 165.86 4.061 4.685 6.630 103.15 119.00 168.40 .75 .88 1.43 19.05 22.35 36.32 4.62 5.17 7.12 117.35 131.32 180.85 .120 .120 .120 3.05 3.05 3.05 6 7 13 2.7 3.1 5.8 100 100 100 20 20 20 WW-1064 WW-1076 WW-1107 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 Caplug No. 25 CAPS non-threaded W Series Tapered Caps with Wide Flanges Featuring a wider flange than standard Tapered Caplugs, the Series W offers added protection for bearing surfaces and cannot be accidentally pushed all the way into or through an opening being plugged. B A E MATERIAL: Low Density Polyethylene COLOR*: Red C D WWX Series F Tapered Caps with Extra-Wide, Extra-Thick Flanges The extra-wide flange of the WWX Series provides extended visibility. This dummy-proof design prevents the mating component from being installed without first removing the cap. Available in thirteen sizes, this versatile part may easily be used as a cap or plug depending on application. B A E C MATERIAL: Low Density Polyethylene COLOR*: Yellow D F 26 * Consult the factory for other material/color options. non-threaded CAPS WHEN CAPPING “C” Dim. must be at least 1% smaller than diameter to be capped. Minimum .020”. W Series Packaging Dimensions A B C Standard Carton D E F Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 1.3 1.8 2.2 2.7 5000 5000 5000 5000 1000 1000 1000 1000 W-0 W-1 W-2 W-3 7 8 10 11 3.1 3.6 4.5 4.9 5000 5000 5000 5000 1000 1000 1000 1000 W-4 W-5 W-6 W-7 26.16 28.70 30.23 31.75 12 14 15 18 5.4 6.3 6.8 8.1 5000 5000 5000 5000 1000 1000 1000 1000 W-8 W-9 W-10 W-11 1.31 1.44 1.56 1.67 33.28 36.58 39.63 42.42 11 14 15 14 4.9 6.3 6.8 6.3 2500 2500 2500 2500 500 500 500 500 W-12 W-13 W-14 W-14X 18.29 22.35 12.34 18.29 1.69 1.81 2.26 1.94 42.93 45.98 57.30 49.28 17 9 17 9 7.6 4.0 7.6 4.0 2500 1000 2000 1000 500 200 400 200 W-15 W-16 W-16X W-17 17.53 18.29 17.53 17.53 2.00 2.22 2.31 2.44 50.80 56.39 58.68 61.98 10 12 13 14 4.5 5.4 5.8 6.3 1000 1000 1000 1000 200 200 200 200 W-18 W-19 W-20 W-21 Caplug No. in mm in mm in mm in mm in mm in mm W-0 W-1 W-2 W-3 .173 .240 .302 .360 4.39 6.10 7.67 9.14 .240 .315 .375 .425 6.10 8.00 9.53 10.80 .111 .183 .240 .298 2.82 4.65 6.10 7.57 .177 .245 .303 .363 4.50 6.22 7.70 9.22 .38 .36 .38 .38 9.65 9.14 9.65 9.65 .56 .62 .69 .75 14.22 15.75 17.53 19.05 3 4 5 6 W-4 W-5 W-6 W-7 .425 .472 .536 .590 10.80 11.99 13.61 14.99 .480 .540 .615 .670 12.19 13.72 15.62 17.02 .363 .410 .474 .528 9.22 10.41 12.04 13.41 .418 .478 .553 .608 10.62 12.14 14.05 15.44 .38 .44 .44 .50 9.65 11.18 11.18 12.70 .81 .88 .92 1.00 20.57 22.35 23.37 25.40 W-8 W-9 W-10 W-11 .643 .683 .765 .820 16.33 17.35 19.43 20.83 .726 .785 .865 .930 18.44 19.94 21.97 23.62 .581 .621 .703 .758 14.76 15.77 17.86 19.25 .662 .723 .803 .868 16.82 18.36 20.40 22.05 .50 .53 .56 .59 12.70 13.46 14.22 14.99 1.03 1.13 1.19 1.25 W-12 W-13 W-14 W-14X .872 .975 1.158 1.175 22.15 24.77 29.41 29.85 .977 1.104 1.275 1.284 24.82 28.04 32.39 32.61 .810 .913 1.096 1.120 20.57 23.19 27.84 28.45 .916 1.042 1.213 1.229 23.27 26.47 30.81 31.22 .59 .72 .72 .63 14.99 18.29 18.29 16.00 W-15 W-16 W-16X W-17 1.243 1.312 1.517 1.455 31.57 33.33 38.53 36.96 1.375 1.475 1.600 1.615 34.93 37.47 40.64 41.02 1.181 1.250 1.432 1.393 30.00 31.75 36.37 35.38 1.313 1.413 1.514 1.553 33.35 35.89 38.46 39.45 .72 .88 .49 .72 W-18 W-19 W-20 W-21 1.575 1.735 1.810 1.945 40.01 44.07 45.98 49.40 1.685 1.900 1.950 2.100 42.80 48.26 49.53 53.34 1.513 1.673 1.748 1.883 38.43 42.50 44.40 47.83 1.623 1.838 1.888 2.038 41.23 46.69 47.96 51.77 .69 .72 .69 .69 WHEN CAPPING “C” Dim. must be at least 1% smaller than diameter to be capped. Minimum .020”. WWX Series Packaging Dimensions A Caplug No. B Standard Carton C D E in mm in mm in mm in mm in WWX-8 WWX-10 WWX-12 WWX-13 0.628 0.755 0.867 0.984 15.95 19.18 22.02 24.99 0.725 0.870 0.975 1.105 18.42 22.10 24.77 28.07 0.566 0.686 0.798 0.909 14.38 17.42 20.27 23.09 0.643 0.788 0.889 1.014 16.33 20.02 22.58 25.76 WWX-14 WWX-15 WWX-16 WWX-17 1.110 1.237 1.312 1.452 28.20 31.42 33.32 36.88 1.253 1.382 1.465 1.603 31.83 35.10 37.21 40.72 1.046 1.171 1.243 1.387 26.57 29.74 31.57 35.23 1.171 1.291 1.375 1.519 WWX-18 WWX-21 WWX-230 WWX-250 WWX-44 1.580 1.927 2.120 2.395 2.638 40.13 48.95 53.85 60.83 67.01 1.714 2.058 2.290 2.602 2.795 43.54 52.27 58.17 66.09 70.99 1.513 1.867 2.036 2.322 2.547 38.43 47.42 51.71 58.98 64.69 1.624 1.973 2.210 2.530 2.670 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call Caplug No. F No. of Pieces Mini Pak Quantity in 0.44 0.50 0.56 0.66 11.18 12.70 14.22 16.76 2.23 2.37 2.48 2.61 56.64 60.20 62.99 66.29 14 15 16 18 6.4 6.8 7.3 8.2 1000 1000 1000 1000 200 200 200 200 WWX-8 WWX-10 WWX-12 WWX-13 29.74 32.79 34.93 38.58 0.66 0.66 0.66 0.66 16.76 16.76 16.76 16.76 2.73 2.88 2.97 3.10 69.34 73.15 75.44 78.74 11 18 19 18 5.0 8.2 8.6 8.2 500 800 800 700 100 160 160 140 WWX-14 WWX-15 WWX-16 WWX-17 41.25 50.11 56.13 64.26 67.82 0.66 0.66 1.00 1.13 1.13 16.76 16.76 25.40 28.70 28.70 3.21 3.56 3.79 4.10 4.26 81.53 90.42 96.27 104.14 108.20 19 19 12 10 11 8.6 8.6 5.4 4.5 5.0 700 600 300 200 200 140 120 60 40 40 WWX-18 WWX-21 WWX-230 WWX-250 WWX-44 1-888- mm Shipping Wt. (Approx.) lbs kgs mm ® (227-5847) In Canada 1-800-387-7115 Caplug No. 27 CAPS non-threaded TV Series Flexible Vinyl Tapered Caps NEW The TV series features an injectionmolded vinyl tapered design that can be used as a cap or a plug. Using an A-80 Shore durometer (hardness) vinyl, these caps resist tearing, cracking, splitting and shredding. Highly flexible, they enable snug fits even with smaller dimensions and irregular shapes; they are also easy to remove. Because vinyl is resistant to heat, this series is ideal for masking applications during painting, plating, shot blasting and powder coating. MATERIAL: Vinyl COLOR*: Red (80 durometer) le Availab ter r a u q h 4t 4 0 0 2 * Consult the factory for other material/color options. 28 non-threaded CAPS TV Series Packaging Dimensions A Caplug No. TV-1 TV-2 TV-3 TV-4 TV-4A TV-4B TV-5 TV-6 TV-6A TV-7 TV-248 TV-8-TAB TV-8P TV-8J TV-9-TAB TV-10-TAB TV-11 TV-11A TV-11P TV-12 TV-12P TV-13-TAB TV-14 TV-14A-TAB TV-15 TV-16 TV-16A TV-17S-TAB TV-19 TV-19A TV-20 TV-20A TV-21H in 0.230 0.300 0.348 0.381 0.404 0.468 0.433 0.510 0.569 0.577 0.628 0.686 0.665 0.724 0.757 0.813 0.842 0.930 0.860 0.993 0.865 1.031 1.121 1.600 1.343 1.301 1.330 1.510 1.506 1.773 1.610 1.812 1.900 B mm 5.84 7.62 8.84 9.68 10.26 11.89 11.00 12.95 14.45 14.66 15.95 17.42 16.89 18.39 19.23 20.65 21.39 23.62 21.84 25.22 21.97 26.19 28.47 40.64 34.11 33.05 33.78 38.35 38.25 45.03 40.89 46.02 48.26 in 0.265 0.363 0.386 0.436 0.463 0.505 0.498 0.550 0.618 0.636 0.775 0.754 0.735 0.765 0.808 0.884 0.895 0.955 0.920 1.106 0.925 1.164 1.183 1.200 1.393 1.367 1.468 1.595 1.560 1.871 1.690 1.950 2.025 C mm 6.73 9.22 9.80 11.07 11.76 12.83 12.65 13.97 15.70 16.15 19.69 19.15 18.67 19.43 20.52 22.45 22.73 24.26 23.37 28.09 23.50 29.57 30.05 30.48 35.38 34.72 37.29 40.51 39.62 47.52 42.93 49.53 51.44 in 0.180 0.218 0.260 0.304 0.338 0.408 0.365 0.460 0.487 0.506 0.570 0.624 0.590 0.630 0.698 0.745 0.772 0.850 0.775 0.925 0.810 0.950 1.040 1.090 1.253 1.221 1.265 1.450 1.434 1.667 1.540 1.716 1.825 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call Standard Carton D mm 4.57 5.54 6.60 7.72 8.59 10.36 9.27 11.68 12.37 12.85 14.48 15.85 14.99 16.00 17.73 18.92 19.61 21.59 19.69 23.50 20.57 24.13 26.42 27.69 31.83 31.01 32.13 36.83 36.42 42.34 39.12 43.59 46.36 in 0.200 0.295 0.304 0.374 0.392 0.436 0.441 0.510 0.540 0.570 0.697 0.680 0.655 0.710 0.744 0.837 0.850 0.885 0.870 1.044 0.885 1.090 1.128 1.195 1.314 1.291 1.402 1.510 1.494 1.774 1.600 1.900 1.940 E mm 5.08 7.49 7.72 9.50 9.96 11.07 11.20 12.95 13.72 14.48 17.70 17.27 16.64 18.03 18.90 21.26 21.59 22.48 22.10 26.52 22.48 27.69 28.65 30.35 33.38 32.79 35.61 38.35 37.95 45.06 40.64 48.26 49.28 1-888- in 0.35 0.38 0.37 0.38 0.44 0.50 0.44 0.46 0.50 0.53 0.75 0.62 0.50 0.51 0.63 0.53 0.64 0.58 0.68 0.78 0.68 0.80 0.78 0.78 0.88 0.75 0.94 0.50 0.75 0.66 0.75 1.06 1.06 F mm 8.76 9.65 9.40 9.65 11.18 12.70 11.18 11.76 12.70 13.46 19.05 15.75 12.70 12.95 16.00 13.46 16.26 14.61 17.15 19.81 17.15 20.32 19.81 19.81 22.35 19.05 23.88 12.70 19.05 16.76 19.05 26.92 26.92 in 0.38 0.50 0.50 0.56 0.59 0.62 0.67 0.75 0.75 0.79 0.90 0.96 1.00 0.98 0.96 1.20 1.07 1.23 1.06 1.37 1.17 1.30 1.46 1.47 1.63 1.58 1.69 1.75 1.85 2.10 1.82 2.18 2.45 mm 9.65 12.70 12.70 14.22 14.99 15.75 17.02 19.05 19.05 20.07 22.86 24.38 25.40 24.89 24.38 30.48 27.18 31.24 26.92 34.80 29.72 33.02 37.08 37.34 41.40 40.13 42.93 44.45 46.99 53.34 46.10 55.37 62.23 Shipping Wt. (Approx.) lbs kgs 6 2.7 7 3.2 9 4.1 13 5.9 14 6.4 10 4.5 12 5.4 11 5.0 6 2.7 16 7.3 17 7.7 18 8.2 21 9.5 21 9.5 14 6.4 16 7.3 27 12.2 27 12.2 25 11.3 16 7.3 19 8.6 21 9.5 18 8.2 24 10.9 18 8.2 18 8.2 14 6.4 15 6.8 19 8.6 23 10.4 26 11.8 32 14.5 22 10.0 ® (227-5847) In Canada No. of Pieces 10000 8500 7500 10000 10000 7500 7500 1400 1700 6000 3750 4500 6000 6000 3500 3500 4000 4000 4000 2500 4000 2250 2000 2500 1200 1500 1500 2000 1500 1200 1500 1500 800 Mini Pak Quantity 1000 1000 1000 1000 1000 1000 1000 280 340 1000 750 900 1000 1000 700 700 800 800 800 500 800 450 400 500 240 300 300 400 300 240 300 300 160 1-800-387-7115 Caplug No. TV-1 TV-2 TV-3 TV-4 TV-4A TV-4B TV-5 TV-6 TV-6A TV-7 TV-248 TV-8-TAB TV-8P TV-8J TV-9-TAB TV-10-TAB TV-11 TV-11A TV-11P TV-12 TV-12P TV-13-TAB TV-14 TV-14A-TAB TV-15 TV-16 TV-16A TV-17S-TAB TV-19 TV-19A TV-20 TV-20A TV-21H 29 CAPS non-threaded EC Series Caps for Threaded Connectors Made to protect threaded connectors, Series EC Caps are designed for easy application and removal in areas not readily accessible. They can be installed over threads or cylindrical surfaces. D A C B MATERIAL: Low Density Polyethylene COLOR*: Red HC Series Hose Caps EXPANDED Series HC Hose Caps are used to cover rigid tube and hose ends, as well as to prevent slippage over the fitting. The primary application for these caps is hose assembly manufacturing. HC-7 only MATERIAL: FlexTemp (Thermoplastic Rubber) COLOR*: Yellow FCO Series Flat Faced O-Ring Caps Series FCO Flat Faced O-Ring Caps are designed to cap the outside of hexnuts. Featuring a chamfered flange for easy hand removal, these caps fit snugly to minimize the chance of falling off during transit. Available in two styles, Series FCO is ideal for fluid power valves and hose and pipe fittings. 30 FCO-40 thru FCO-100 FCO-120 thru FCO-200 MATERIAL: Low Density Polyethylene COLOR*: Red * Consult the factory for other color options. non-threaded CAPS EC Series Applicable Specs.: MS-90376-R, NAS-813, NAS-831, MS-25178 Packaging Dimensions Caplug No. To Fit Thread Size A Standard Carton B C D in mm in mm in mm in mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. EC-4 EC-M8 EC-5 EC-6 1/4 M8 5/16 3/8 .246 .309 .308 .369 6.25 7.85 7.82 9.37 .48 .55 .55 .62 12.19 13.97 13.97 15.75 .50 .56 .56 .50 12.70 14.22 14.22 12.70 .31 .37 .37 .43 7.87 9.40 9.40 10.92 6 8 8 7 2.7 3.6 3.6 3.1 5000 5000 5000 5000 1000 1000 1000 1000 EC-4 EC-M8 EC-5 EC-6 EC-8 EC-9 EC-10 EC-12 1/2 9/16 5/8 3/4 .480 .551 .605 .720 12.19 14.00 15.37 18.29 .74 .78 .84 .97 18.80 19.81 21.34 24.64 .50 .44 .50 .50 12.70 11.18 12.70 12.70 .54 .61 .66 .77 13.72 15.49 16.89 19.68 10 10 12 14 4.5 4.5 5.4 6.3 5000 5000 5000 5000 1000 1000 1000 1000 EC-8 EC-9 EC-10 EC-12 EC-14 EC-16 EC-18 EC-19 7/8 1 1 1/8 1 3/16 .850 .973 1.093 1.188 20.83 24.71 27.76 30.18 1.13 1.22 1.33 1.40 28.70 30.99 33.78 35.56 .50 .50 .56 .56 12.70 12.70 14.22 14.22 .90 1.03 1.15 1.23 22.99 26.29 29.35 31.24 18 10 13 14 8.1 4.5 5.8 6.3 5000 2500 2500 2500 1000 500 500 500 EC-14 EC-16 EC-18 EC-19 EC-20 EC-22 EC-23 EC-24 1 1/4 1 3/8 1 7/16 1 1/2 1.231 1.340 1.428 1.463 31.27 34.04 36.27 37.16 1.46 1.59 1.65 1.70 37.09 40.39 41.91 43.18 .56 .56 .56 .56 14.22 14.22 14.22 14.22 1.30 1.41 1.46 1.53 33.05 35.81 37.08 38.94 17 17 8 17 7.6 7.6 3.6 7.6 2500 2500 1000 2500 500 500 200 500 EC-20 EC-22 EC-23 EC-24 EC-25 EC-26 EC-28 EC-32 1 9/16 1 5/8 1 3/4 2 1.549 1.613 1.715 1.965 39.34 40.97 43.56 49.91 1.73 1.91 1.95 2.22 43.94 48.51 49.53 56.39 .50 .56 .56 .56 12.70 14.22 14.22 14.22 1.59 1.71 1.79 2.04 40.39 43.43 45.47 51.82 17 15 13 13 7.6 6.8 5.8 5.8 2500 1000 1000 1000 500 200 200 200 EC-25 EC-26 EC-28 EC-32 EC-36 EC-40 EC-44 2 1/4 2 1/2 2 3/4 2.215 2.456 2.720 56.26 62.38 69.09 2.43 2.68 2.96 61.72 68.07 68.32 .60 .62 .60 15.24 15.75 15.24 2.29 2.52 2.81 58.17 64.01 71.42 15 17 11 6.8 7.6 4.9 1000 1000 500 200 200 100 EC-36 EC-40 EC-44 EC-48 EC-64 EC-80 3 4 5 2.960 3.940 4.944 75.18 100.08 125.58 3.23 4.16 5.12 82.05 105.67 130.05 .60 1.00 1.25 15.24 25.40 31.75 3.05 4.00 5.00 77.47 101.60 127.00 13 10 11 5.8 4.5 4.9 500 200 150 100 40 30 EC-48 EC-64 EC-80 HC Series Packaging Dimensions Standard Carton A Caplug No. B Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity in mm in mm HC-4 HC-6 HC-7* HC-8 .320 .445 .660 .570 8.13 11.30 16.76 14.49 .589 .766 .820 .880 14.96 19.46 20.83 22.35 10 12 4 7 4.5 5.4 1.8 3.2 10000 10000 5000 5000 1000 1000 1000 1000 Caplug No. HC-4 HC-6 HC-7* HC-8 HC-10 HC-12 HC-16 .700 .823 1.088 17.78 20.90 27.64 1.056 1.183 1.404 26.82 30.05 35.66 8 10 14 3.6 4.5 6.4 5000 5000 5000 1000 1000 1000 HC-10 HC-12 HC-16 *HC-7 is LPE material FCO Series Packaging Dimensions To Fit Hex Size in mm in mm in mm FCO-40 FCO-60 FCO-80 FCO-100 9/16-18 11/16-16 13/16-16 1-14 11/16 13/16 15/16 1 1/8 .671 .792 .916 1.098 17.04 20.12 23.27 27.89 .786 .928 1.074 1.287 19.96 23.57 27.28 32.69 .590 .680 .840 .940 14.99 17.27 21.34 23.88 18 17 10 8 FCO-120 FCO-160 FCO-200 1 3/16-12 1 7/16-12 1 11/16-12 1 3/8 1 5/8 1 7/8 1.355 1.586 1.832 34.42 40.28 46.53 1.576 1.859 2.148 40.03 47.22 54.56 1.030 1.110 1.110 26.16 28.19 28.19 8 20 10 Caplug No. A Standard Carton To Fit Thread Size B For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C 1-888- Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. 8.2 7.7 4.5 3.6 6000 4000 2500 1500 1000 800 500 300 FCO-40 FCO-60 FCO-80 FCO-100 3.6 9.1 4.5 1000 900 700 200 180 140 FCO-120 FCO-160 FCO-200 ® (227-5847) In Canada 1-800-387-7115 31 CAPS non-threaded SC Series Sleeve Caps for Tube Ends EXPANDED Series SC Sleeve Caps are designed to fit outside diameters of tubing sizes listed with a snug friction grip. Available in over 60 different O.D.s and lengths, the SC Series is ideal for capping and protecting both threaded and non-threaded tubing or rod ends. They also make excellent masks for painting, plating or grit-blasting operations. B MATERIAL: Low Density Polyethylene COLOR*: Red 32 A * Consult the factory for other material/color options. non-threaded CAPS SC Series Applicable Specs.: MIL-C-5501/9, MIL-C-52078, NAS-844 ** SC-5/64 is POE material (Polyolefin Elastomer) Packaging Standard Carton Dimensions A Press Fit on O.D. B Shipping Wt. (Approx.) in mm lbs kgs No. of Pieces Mini Pak Quantity Caplug No. 1.98 2.38 3.18 3.97 .50 .59 .59 .56 12.70 14.99 14.99 14.22 2 2 3 3 0.9 0.9 1.3 1.3 5000 5000 5000 5000 1000 1000 1000 1000 SC-5/64** SC-3/32 SC-1/8 SC-5/32 .188 .188 .188 .219 4.76 4.76 4.76 5.56 .35 .59 1.00 .75 8.89 14.99 25.40 19.05 3 4 5 5 1.3 1.8 2.2 2.2 5000 5000 5000 5000 1000 1000 1000 1000 SC-3/16-5 SC-3/16-10 SC-3/16-16 SC-7/32 SC-1/4-4 SC-1/4-7 SC-1/4-14 SC-1/4-16 .250 .250 .250 .250 6.35 6.35 6.35 6.35 .22 .44 .88 1.00 5.59 11.18 22.35 25.40 2 3 6 6 0.9 1.3 2.7 2.7 5000 5000 5000 5000 1000 1000 1000 1000 SC-1/4-4 SC-1/4-7 SC-1/4-14 SC-1/4-16 SC-9/32 SC-5/16 SC-3/8 SC-7/16-8 .281 .313 .375 .438 7.14 7.94 9.53 11.11 .75 .88 .88 .50 19.05 22.35 22.35 12.70 5 7 8 6 2.2 3.1 3.6 2.7 5000 5000 5000 5000 1000 1000 1000 1000 SC-9/32 SC-5/16 SC-3/8 SC-7/16-8 SC-7/16-14 SC-7/16-16 SC-1/2-8 SC-1/2-14 .438 .438 .500 .500 11.11 11.11 12.70 12.70 .88 1.00 .50 .88 22.35 25.40 12.70 22.35 10 12 7 11 4.5 5.4 3.1 4.9 5000 5000 5000 5000 1000 1000 1000 1000 SC-7/16-14 SC-7/16-16 SC-1/2-8 SC-1/2-14 SC-1/2-24 SC-9/16-9 SC-9/16-14 SC-5/8 .500 .563 .563 .625 12.70 14.29 14.29 15.88 1.50 .56 .88 .88 38.10 14.22 22.35 22.35 8 9 14 14 3.6 4.0 6.3 6.3 2500 5000 5000 5000 500 1000 1000 1000 SC-1/2-24 SC-9/16-9 SC-9/16-14 SC-5/8 SC-11/16 SC-3/4 SC-25/32 SC-13/16 .688 .750 .781 .813 17.46 19.05 19.84 20.64 .88 .88 1.00 .88 22.35 22.35 25.40 22.35 15 17 19 18 6.8 7.6 8.6 8.1 5000 5000 5000 5000 1000 1000 1000 1000 SC-11/16 SC-3/4 SC-25/32 SC-13/16 SC-7/8 SC-15/16 SC-1 SC-1-1/16 .875 .938 1.000 1.063 22.23 23.81 25.40 26.99 .88 1.00 1.00 1.00 22.35 25.40 25.40 25.40 20 11 15 18 9.0 4.9 6.8 8.1 5000 2500 2500 2500 1000 500 500 500 SC-7/8 SC-15/16 SC-1 SC-1-1/16 SC-1-1/8 SC-1-1/8-21 SC-1-3/16 SC-1-1/4 1.125 1.125 1.188 1.250 28.58 28.58 30.16 31.75 1.00 1.31 1.00 1.00 25.40 33.27 25.40 25.40 15 16 17 15 6.8 7.3 7.6 6.8 2500 2500 2500 2000 500 500 500 400 SC-1-1/8 SC-1-1/8-21 SC-1-3/16 SC-1-1/4 SC-1-5/16-12 SC-1-5/16 SC-1-3/8 SC-1-1/2 1.313 1.313 1.375 1.500 33.34 33.34 34.92 38.10 0.75 1.00 1.00 1.00 19.05 25.40 25.40 25.40 16 9 9 10 7.3 4.0 4.0 4.5 3000 1000 1000 1000 600 200 200 200 SC-1-5/16-12 SC-1-5/16 SC-1-3/8 SC-1-1/2 SC-1-5/8 SC-1-3/4 SC-1-7/8 SC-1-29/32 1.625 1.750 1.875 1.906 41.28 44.45 47.63 48.41 1.00 1.00 1.00 1.00 25.40 25.40 25.40 25.40 10 13 13 15 4.5 5.8 5.8 6.8 1000 1000 1000 1000 200 200 200 200 SC-1-5/8 SC-1-3/4 SC-1-7/8 SC-1-29/32 SC-2 SC-2-1/8 SC-2-1/4 SC-2-3/8 2.000 2.125 2.250 2.375 50.80 53.98 57.15 60.33 .88 1.00 .88 .88 22.35 25.40 22.35 22.35 12 8 14 9 5.4 3.6 6.3 4.0 1000 500 500 500 200 100 100 100 SC-2 SC-2-1/8 SC-2-1/4 SC-2-3/8 SC-2-1/2 SC-2-9/16 SC-2-5/8 SC-2-3/4 2.500 2.563 2.625 2.750 63.50 65.10 66.68 69.85 .88 1.00 1.00 1.00 22.35 25.40 25.40 25.40 11 12 13 13 4.9 5.4 5.8 5.8 500 500 500 500 100 100 100 100 SC-2-1/2 SC-2-9/16 SC-2-5/8 SC-2-3/4 SC-3 SC-3-1/8 SC-3-5/16 SC-3-1/2 3.000 3.125 3.313 3.500 76.20 79.38 84.14 88.90 1.00 1.38 1.00 1.38 25.40 35.05 25.40 35.05 13 9 10 10 6.3 4.0 4.5 4.5 450 250 400 250 90 50 100 50 SC-3 SC-3-1/8 SC-3-5/16 SC-3-1/2 SC-3-5/8 SC-3-3/4 SC-4 SC-4-1/8 3.625 3.750 4.000 4.125 92.08 95.25 101.60 104.78 1.38 1.38 1.38 1.50 35.05 35.05 35.05 38.10 11 12 13 7 4.9 5.4 5.8 3.1 250 200 250 120 50 40 50 24 SC-3-5/8 SC-3-3/4 SC-4 SC-4-1/8 SC-5-1/8 SC-5-1/4 5.125 5.250 130.18 133.36 1.63 1.80 41.40 45.72 9 12 4.0 5.4 100 50 20 N/A SC-5-1/8 SC-5-1/4 (227-5847) In Canada Caplug No. in SC-5/64** SC-3/32 SC-1/8 SC-5/32 .078 .094 .125 .156 SC-3/16-5 SC-3/16-10 SC-3/16-16 SC-7/32 mm For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® 1-800-387-7115 33 CAPS non-threaded RC Series Caps for Threaded Connectors EXPANDED Originated for the automotive and air conditioning industries, Series RC Caps are suitable for a multitude of applications. They can be installed to fit threaded or smooth cylindrical surfaces. A Inside Length B MATERIAL: Low Density Polyethylene COLOR*: Red RCL Series C Caps for Long Threaded Connectors Series RCL Caps are ideal for protecting threaded or smooth cylindrical surfaces. Originally designed for use on hydraulic double threaded bulkhead fittings, they are especially suitable where greater longitudinal protection is required. (Formerly the B-203 series.) A Inside Length B MATERIAL: Low Density Polyethylene COLOR*: Red FC Series C Caps for Flareless Tube and Nut Assemblies Featuring a “cap within a cap” design, Series FC closures can be easily applied to flareless hydraulic tube and nut assemblies. As the FC Cap is pushed on the nut, the “outer cap” conforms to the hex shape of the nut while the “inner cap” covers the tube and sleeve inside the nut to hold the assembly firmly in place. A B C D MATERIAL: Low Density Polyethylene COLOR*: Red 34 * Consult the factory for other material/color options. non-threaded CAPS RC Series Packaging Dimensions Caplug No. RC-6 RC-7 RC-8 RC-9 RC-10 RC-11 RC-11-7 RC-11-A RC-12 RC-12-10 RC-13 RC-14 RC-14-12 RC-16 RC-17 RC-19 RC-21 RC-21-11 RC-23 RC-26 RC-27 RC-30 RC-40 RC-M12 RC-M18 To Fit Thread Size 3/8 7/16 1/2 9/16 5/8 11/16 11/16 A in 0.37 0.42 0.50 0.56 0.61 0.67 0.67 0.68 0.74 0.74 0.81 0.86 0.86 1.00 1.05 1.19 1.31 1.31 1.44 1.63 1.69 1.88 2.51 0.47 0.70 - 3/4 3/4 13/16 7/8 7/8 1 1 1/16 1 3/16 1 5/16 1 5/16 1 7/16 1 5/8 1 11/16 1 7/8 2 1/2 12mm 18mm Standard Carton B mm 9.50 10.74 12.67 14.25 15.49 16.97 17.12 17.22 18.67 18.75 20.60 21.84 21.84 25.35 26.59 30.12 33.30 33.32 36.47 41.22 42.82 47.83 63.70 11.99 17.75 in 0.47 0.59 0.55 0.48 0.84 0.84 0.47 0.88 0.88 0.65 0.56 0.84 0.75 0.65 0.89 0.77 0.90 0.66 0.70 0.95 0.70 1.08 1.30 0.47 1.00 C mm 11.94 14.99 13.97 12.19 21.34 21.34 11.94 22.35 22.35 16.51 14.22 21.34 19.05 16.51 22.61 19.56 22.86 16.76 17.78 24.13 17.78 27.43 33.02 11.94 25.40 in 0.60 0.57 0.73 0.79 0.76 0.83 0.92 0.84 0.90 0.98 1.04 1.02 1.11 1.23 1.21 1.42 1.54 1.53 1.67 1.86 1.92 2.12 2.75 0.70 0.93 Shipping Wt. (Approx.) lbs kgs 8 3.6 8 3.6 11 5.0 12 5.4 15 6.8 17 7.6 16 7.3 14 6.4 18 8.1 17 7.7 18 8.1 21 9.4 19 8.6 15 6.6 12 5.4 15 6.8 11 5.0 18 8.1 10 4.5 14 6.4 12 5.4 15 6.8 12 5.4 10 4.5 15 6.8 mm 15.24 14.48 18.54 20.07 19.30 21.08 23.37 21.34 22.86 24.13 26.42 25.91 28.19 31.24 30.74 36.07 39.12 38.86 42.42 47.24 48.77 53.85 69.85 17.78 23.62 No. of Pieces 5000 5000 5000 5000 5000 5000 5000 4500 5000 5000 5000 5000 4000 3000 2500 2000 1000 2500 1000 1000 1000 800 400 5000 3000 Mini Pak Quantity 1000 1000 1000 1000 1000 1000 1000 900 1000 1000 1000 1000 800 600 500 400 200 500 200 200 200 160 80 1000 600 Caplug No. RC-6 RC-7 RC-8 RC-9 RC-10 RC-11 RC-11-7 RC-11-A RC-12 RC-12-10 RC-13 RC-14 RC-14-12 RC-16 RC-17 RC-19 RC-21 RC-21-11 RC-23 RC-26 RC-27 RC-30 RC-40 RC-M12 RC-M18 RCL Series Packaging Dimensions Caplug No. RCL-2 RCL-3 RCL-4 RCL-5 RCL-6 RCL-8 RCL-8L RCL-9 RCL-10 RCL-10L RCL-11 RCL-12 RCL-12L RCL-14 RCL-14-50* RCL-16 RCL-18 RCL-20 RCL-24 To Fit Thread Size 5/16 3/8 7/16 1/2 9/16 3/4 3/4 M-20(.787) 7/8 7/8 1 1/16 1 1/16 1 1/8 1 1/8 1 5/16 1 5/8 1 7/8 A in 0.308 0.370 0.429 0.490 0.552 0.739 0.739 0.791 0.861 0.861 0.995 1.049 1.049 1.135 1.131 1.299 1.459 1.611 1.861 Standard Carton B mm 7.82 9.40 10.90 12.45 14.02 18.77 18.77 20.09 21.87 21.87 25.27 26.64 26.64 28.83 28.73 32.99 37.06 40.92 47.27 in 1.24 1.24 1.33 1.33 1.41 1.56 2.66 1.56 1.70 2.66 1.80 1.89 3.00 2.12 3.10 1.89 2.24 1.92 1.94 C mm 31.50 31.50 33.78 33.78 35.82 39.63 67.56 39.63 43.18 67.56 45.72 48.01 76.20 53.85 78.74 48.01 56.90 48.77 49.28 in .46 .52 .58 .64 .70 .88 .88 .91 1.01 1.01 1.15 1.19 1.19 1.25 1.44 1.44 1.61 1.76 2.01 Shipping Wt. (Approx.) lbs kgs 10 4.5 12 5.4 14 6.4 16 7.3 19 8.6 15 6.8 20 9.1 19 8.6 20 9.1 17 7.7 14 6.4 12 5.4 15 6.8 19 8.6 19 8.6 13 5.8 25 11.3 11 5.0 13 5.9 mm 11.68 13.21 14.73 16.26 17.78 22.35 22.35 23.11 25.66 25.66 29.21 30.23 30.23 31.75 36.58 36.58 40.89 44.71 51.06 No. of Pieces 5000 5000 5000 5000 5000 2500 2000 2500 2500 1500 1500 1000 900 1500 900 1000 500 500 500 Mini Pak Quantity 1000 1000 1000 1000 1000 500 400 500 500 300 300 200 180 300 180 200 100 100 100 Caplug No. RCL-2 RCL-3 RCL-4 RCL-5 RCL-6 RCL-8 RCL-8L RCL-9 RCL-10 RCL-10L RCL-11 RCL-12 RCL-12L RCL-14 RCL-14-50* RCL-16 RCL-18 RCL-20 RCL-24 FC Series *RCL-14-50 Is HPE Material Packaging Dimensions Caplug No. FC-2 FC-3 FC-4 FC-5 FC-6 FC-8 FC-10 FC-12 FC-16 FC-20 FC-24 FC-28 FC-32 To Fit Tube Size 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 1 3/4 2 A in .39 .46 .59 .65 .72 .91 1.04 1.30 1.56 2.08 2.36 2.76 3.00 Standard Carton B mm 9.91 11.68 14.99 16.51 18.29 23.11 26.42 33.02 39.63 52.83 59.95 70.11 76.20 in .17 .24 .30 .37 .41 .57 .67 .83 1.07 1.32 1.56 1.83 2.06 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C mm 4.32 6.10 7.62 9.40 10.41 14.48 17.02 21.08 27.18 33.53 39.63 46.48 52.33 in .58 .63 .77 .81 .81 .86 .99 1.00 1.10 1.10 1.08 1.14 1.17 1-888- D mm 14.73 16.00 19.56 20.57 20.57 21.84 25.15 25.40 27.94 27.94 27.43 28.96 29.72 in .40 .41 .52 .53 .54 .54 .64 .64 .63 .62 .62 .69 .63 mm 10.16 10.41 13.21 13.46 13.72 13.72 16.26 16.26 16.00 15.75 15.75 17.53 16.00 Shipping Wt. (Approx.) lbs kgs 7 3.1 8 3.6 12 5.4 14 6.3 19 8.6 14 6.3 18 8.1 10 4.5 13 5.8 20 9.0 12 5.4 18 8.1 11 4.9 ® (227-5847) In Canada No. of Pieces 5000 5000 5000 5000 5000 2500 2500 1000 1000 1000 500 500 250 Mini Pak Quantity 1000 1000 1000 1000 1000 500 500 200 200 200 100 100 50 1-800-387-7115 Caplug No. FC-2 FC-3 FC-4 FC-5 FC-6 FC-8 FC-10 FC-12 FC-16 FC-20 FC-24 FC-28 FC-32 35 CAPS non-threaded J Series Tear-Tab Caps for NPT Pipe Threads Time-saving Series J Tear Caps slip easily over male NPT fittings and snap in place. Locking bead engages lead thread, holds cap on securely. Tear-Tab breaks seal for easy removal. TEARTAB LOCKING BEAD A B C MATERIAL: Low Density Polyethylene COLOR*: Blue JS Series Tear-Tab Caps for Straight Threads Series JS Tear Caps for straight threads feature an extra-wide tab with gripping ribs on both top and bottom, making it easy to grab and tear off. Standard color for the JS is Natural. 2 “V” RINGS .012 DEEP A B MATERIAL: Low Density Polyethylene COLOR*: Natural (Black in standard carton only) MJS Series Tear-Tab Caps for Metric Threads Series MJS Tear Caps for straight threads feature an extrawide tab with gripping ribs on both top and bottom, making it easy to grab and tear off. The Series MJS fits metric threads. Standard color for the MJS is translucent gold, making it possible to view an O-ring on the fitting. MJ Series 2 “V” RINGS .012 DEEP A B MATERIAL: Low Density Polyethylene COLOR*: Gold Tear-Tab Caps for Tapered Metric Threads Series MJ Tear-Tab Caps slip easily over metric threads and snap in place. Locking bead engages lead thread and holds cap on securely. Tear-tab breaks for easy removal. A B C MATERIAL: Low Density Polyethylene COLOR*: Red 36 * Consult the factory for other material/color options. non-threaded CAPS J Series Packaging Dimensions Caplug No. J-1/8 J-1/4 J-3/8 J-1/2 J-3/4 J-1 J-1-1/4 J-1-1/2 J-2 J-2-1/2 J-3 To Fit Thread Size 1/8" NPT 1/4" NPT 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT 1 1/4" NPT 1 1/2" NPT 2" NPT 2 1/2" NPT 3" NPT A in .385 .512 .643 .800 1.005 1.261 1.604 1.841 2.313 2.792 3.411 Standard Carton B mm 9.78 13.00 16.33 20.32 25.53 32.03 40.74 40.76 58.75 70.92 86.64 C in .405 .540 .675 .840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 mm 10.29 13.72 17.15 21.34 26.67 33.40 42.16 48.26 60.33 73.03 88.90 in .32 .49 .49 .64 .65 .81 .84 .85 .89 1.33 1.39 Shipping Wt. (Approx.) lbs kgs 4 1.8 7 3.1 10 4.5 14 6.3 15 6.8 16 7.2 18 8.1 13 5.8 10 4.5 14 6.3 12 5.4 mm 8.13 12.45 12.45 16.26 16.51 20.57 21.34 21.59 22.61 33.78 35.31 No. of Pieces 5000 5000 5000 5000 2500 2500 2000 1000 500 500 250 Mini Pak Quantity 1000 1000 1000 1000 500 500 400 200 100 100 50 Caplug No. J-1/8 J-1/4 J-3/8 J-1/2 J-3/4 J-1 J-1-1/4 J-1-1/2 J-2 J-2-1/2 J-3 JS Series Packaging Dimensions Caplug No. JS-6 JS-7 JS-8 JS-9 JS-10 JS-11 JS-12 JS-13 JS-14 JS-16 JS-17 JS-19 JS-21 JS-23 To Fit Tube Size To Fit Thread Size in mm 3/16 1/4 5/16 3/8 3/8 3/8 1/2 1/2 5/8 5/8 3/4 7/8 1 1 3/8-24 7/16-20 1/2-20 9/16-18 5/8-18 11/16-16 3/4-16 13/16-12 7/8-14 1-14 1 1/16-12 1 3/16-12 1 5/16-12 1 7/16-12 Standard Carton A - mm in mm .371 9.42 10.87 12.57 14.20 15.62 17.27 18.80 20.40 21.97 25.22 26.75 29.97 33.15 36.32 .44 .44 .46 .48 .48 .48 .56 .64 .70 .65 .83 .75 .75 .75 11.18 11.18 11.68 12.19 12.19 12.19 14.22 16.26 17.78 16.51 21.08 19.05 19.05 19.05 .428 .495 .559 .615 .680 .740 .803 .865 .993 1.053 1.180 1.305 1.430 - B in Shipping Wt. (Approx.) lbs kgs 7 8 9 10 11 12 14 16 19 19 14 18 16 19 3.2 3.6 4.1 4.5 4.9 5.4 6.3 7.3 8.6 8.6 6.3 8.1 7.3 8.6 No. of Pieces Mini Pak Quantity 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 2500 2500 3000 2000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 600 400 Caplug No. JS-6 JS-7 JS-8 JS-9 JS-10 JS-11 JS-12 JS-13 JS-14 JS-16 JS-17 JS-19 JS-21 JS-23 MJS Series Packaging Dimensions Caplug No. MJS-18 MJS-20 MJS-22 MJS-27 To Fit Tube Size To Fit Thread Size in mm 3/8 1/2 5/8 3/4 - Standard Carton A M-18 M-20 M-22 M-27 B in mm in mm .713 .791 .870 1.067 18.11 20.09 22.09 27.10 .56 .56 .48 .67 14.2 14.2 12.2 17.2 Shipping Wt. (Approx.) lbs kgs 13 15 15 13 5.8 6.8 6.8 5.8 No. of Pieces Mini Pak Quantity 5000 5000 5000 2500 1000 1000 1000 500 Caplug No. MJS-18 MJS-20 MJS-22 MJS-27 MJ Series Packaging Dimensions A Caplug No. MJ-3/4 MJ-1 Standard Carton B in mm in mm in mm Shipping Wt. (Approx.) lbs kgs 1.106 1.289 28.09 32.74 1.296 1.500 32.92 38.10 1.14 1.20 28.96 30.48 14 12 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C 1-888- No. of Pieces Mini Pak Quantity 6.4 5.4 2500 1500 500 300 In Canada 1-800-387-7115 ® (227-5847) Caplug No. MJ-3/4 MJ-1 37 CAPS non-threaded PTC Series Tapered Paper Caps Manufactured from natural paper which is 100% recyclable, Series PTC Paper Caplugs are the answer for applications requiring “environmentally-friendly” components. These closures will withstand intermittent temperatures up to 400°F (204°C), making them ideal for high-temperature applications which may degrade typical plastic caps. PSC Series .060 DATUM C .100 DATUM A MATERIAL: 90 lb. Paperboard COLOR: Natural (Brown) B Straight Paper Caps Flared Tube Fittings PSC Series Paper Caplugs are manufactured from “environmentally-friendly” natural paper formulated from a blend of 90% virgin pulp and 10% post-consumer recycled paper. They are 100% recyclable. These closures will withstand intermittent temperatures up to 400°F (204°C), making them ideal for high-temperature applications which may degrade typical plastic caps. GC Series .025 WALL .025 WALL B DATUM 1/2 HEIGHT MATERIAL: 90 lb. Paperboard COLOR: Natural (Brown) A Grease Caps GC-5 Series GC Grease Caps snap securely over fittings to seal out dirt and moisture. Integral retaining ring keeps cap in place during servicing. Color coding may be used to indicate type and/or frequency of lubrication. Caps also make good masks for spray painting. Available in two styles. Fits SAE, J534 lubrication fittings Actual Size A B A MATERIAL: Low Density Polyethylene COLOR*: Red, Blue, Yellow, Green, Black, White CBC Series A GC-18 Coaxial Cable Connectors Series CBC Coaxial Cable Connector Caps are used to protect cable connectors during packaging and shipping. Designed to fit a nominal 3/8" diameter, these tethered caps snap securely to keep out dirt and moisture. B MATERIAL: Low Density Polyethylene COLOR*: Black 38 A * Consult the factory for other material/color options. non-threaded CAPS PTC Series Packaging Dimensions Caplug No. PTC-S-26-3 PTC-S-41-3 PTC-S-24-3 PTC-S-27-3 PTC-S-35-3 PTC-S-10-3 PTC-S-51-3X PTC-S-98-3 PTC-S-52-3 PTC-S-67-3X PTC-S-25-3 To Fit Pipe Size 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 A in .35 .47 .65 .78 .95 1.27 1.62 1.83 2.33 2.83 3.32 Standard Carton B mm 8.89 11.94 16.51 19.81 24.13 32.26 41.15 46.48 59.18 71.88 84.33 C in .40 .49 .65 .83 1.08 1.26 1.69 1.89 2.34 2.85 3.63 mm 10.16 12.45 16.51 21.08 27.43 32.00 42.93 48.00 59.44 72.39 92.20 in .40 .53 .52 .77 .89 1.00 .85 .94 .87 .97 1.12 Shipping Wt. (Approx.) lbs kgs 15 6.8 14 6.4 19 8.6 18 8.1 13 5.9 15 6.8 18 8.1 13 5.9 14 6.4 10 4.5 9 4.1 mm 10.16 13.46 13.21 19.56 22.61 25.40 21.59 23.88 22.10 24.64 28.45 No. of Pieces 25000 12000 16000 7000 4000 3300 2700 1800 1400 800 500 Mini Pak Quantity 1000 1000 1000 1000 800 660 540 360 280 160 100 Caplug No. PTC-S-26-3 PTC-S-41-3 PTC-S-24-3 PTC-S-27-3 PTC-S-35-3 PTC-S-10-3 PTC-S-51-3X PTC-S-98-3 PTC-S-52-3 PTC-S-67-3X PTC-S-25-3 Recommended for external threaded fittings. Note: Products are manufactured from paper which is hygroscopic. This means that there may be minor dimensional variation with changes in relative humidity. PSC Series Packaging Dimensions Caplug No. PSC-S-11-3 PSC-S-26-3 PSC-S-29-3 PSC-S-41-3 PSC-S-34-3 PSC-S-30-3 PSC-S-47-3 PSC-S-35-3 PSC-S-5-3X PSC-S-64-3 PSC-S-98-3X To Fit Pipe Size 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 Tube OD in 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1 1/4 1 5/8 1 7/8 Standard Carton A mm 7.94 9.53 11.11 12.70 15.88 19.05 22.23 25.40 31.75 41.28 47.63 B in .30 .35 .42 .47 .60 .72 .81 .96 1.21 1.54 1.83 mm 7.62 8.89 10.67 11.94 15.24 18.29 20.57 24.38 30.73 39.12 46.48 in .37 .38 .45 .51 .53 .68 .82 .86 1.00 1.20 0.91 Shipping Wt. (Approx.) lbs kgs 12 5.4 16 7.2 16 7.2 15 6.8 12 5.4 18 8.1 17 7.7 15 6.8 17 7.7 15 6.8 13 5.9 mm 9.40 9.65 11.43 12.95 13.46 17.27 20.83 21.84 25.40 30.48 23.11 Note: Products are manufactured from paper which is hygroscopic. This means that there may be minor dimensional variation with changes in relative humidity. No. of Pieces 22000 25000 18000 12500 8000 8500 5500 4000 3400 1800 1800 Mini Pak Quantity 1000 1000 1000 1000 1000 1000 1000 800 680 360 360 Caplug No. PSC-S-11-3 PSC-S-26-3 PSC-S-29-3 PSC-S-41-3 PSC-S-34-3 PSC-S-30-3 PSC-S-47-3 PSC-S-35-3 PSC-S-5-3X PSC-S-64-3 PSC-S-98-3X GC Series Packaging Dimensions A Caplug No. GC-5 GC-18 Standard Carton B in .234 .227 mm 5.94 5.77 in .47 1.52 Shipping Wt. (Approx.) lbs kgs 2 0.9 3 1.3 mm 11.94 38.61 No. of Pieces 2500 2500 Mini Pak Quantity 500 500 Caplug No. GC-5 GC-18 CBC Series Packaging Dimensions Caplug No. CBC-6 To Fit Thread Size 3/8 Standard Carton A in .360 B mm 9.14 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call in 1.75 1-888- mm 44.45 Shipping Wt. (Approx.) lbs kgs 10 4.5 No. of Pieces 5000 ® (227-5847) In Canada Mini Pak Quantity 1000 1-800-387-7115 Caplug No. CBC-6 39 CAPS non-threaded SFC Series Silicone Flange Caps Series SFC Flange Caps feature a design which simplifies the application and removal of the cap. An internal lip on the open end provides a positive seal to prevent paint and other contaminants from seeping onto the part. A flanged head enables the cap to be manually removed with ease. Some sizes have provisions for venting air which may unseat the closure during processing at high temperatures. MATERIAL: Silicone Rubber COLOR*: Natural SRC Series Silicone Rubber Caps Silicone Rubber Caplugs are ideal for protecting and masking parts undergoing painting, plating, powder coating, anodizing, abrasive chemical processing, or exposure to high temperatures up to 600°F (316°C). Molded from a specially formulated grade of silicone rubber, these Caplugs contain no coloring agents which could bleed under high temperatures. SRC Series Silicone Rubber Caps are suited especially for covering studs, tube ends, and other projections. C B A MATERIAL: Silicone Rubber COLOR*: Natural Packaging Dimensions A To Fit Stud Size Caplug No. Standard Carton B C (+/-.020") in (+/-.51mm) mm (+/-.010") in (+/-.25mm) mm (+/-.020") in (+/-.51mm) mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. SRC-040-12 SRC-070-16 SRC-080-12 SRC-093-12 SRC-100-16 SRC-109-12 SRC-125-8 SRC-125-16 4 5 6 6 .040 .070 .080 .093 .100 .109 .125 .125 1.02 1.78 2.03 2.36 2.54 2.77 3.18 3.18 .05 .06 .06 .06 .06 .06 .06 .06 1.27 1.52 1.52 1.52 1.52 1.52 1.52 1.52 .75 1.00 .75 .75 1.00 .75 .50 1.00 19.05 25.40 19.05 19.05 25.40 19.05 12.70 25.40 2 2 2 2 2 2 2 2 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1000 1000 1000 1000 1000 1000 1000 1000 200 200 200 200 200 200 200 200 SRC-040-12 SRC-070-16 SRC-080-12 SRC-093-12 SRC-100-16 SRC-109-12 SRC-125-8 SRC-125-16 SRC-137-16 SRC-148-16 SRC-156-16 SRC-172-16 - .137 .148 .156 .172 3.48 3.76 3.96 4.37 .06 .06 .06 .06 1.52 1.52 1.52 1.52 1.00 1.00 1.00 1.00 25.40 25.40 25.40 25.40 3 3 2 3 1.3 1.3 0.9 1.3 1000 1000 1000 1000 200 200 100 100 SRC-137-16 SRC-148-16 SRC-156-16 SRC-172-16 .180 .187 .218 .223 4.57 4.75 5.54 5.66 .06 .06 .06 .06 1.52 1.52 1.52 1.52 1.00 1.00 1.00 1.00 25.40 25.40 25.40 25.40 3 3 4 3 1.3 1.3 1.8 1.8 1000 1000 1000 1000 200 100 100 200 SRC-180-16 SRC-187-16 SRC-218-16 SRC-223-16 SRC-180-16 SRC-187-16 SRC-218-16 SRC-223-16 40 - 12 - - * Consult the factory for other material/color options. non-threaded CAPS SFC Series Packaging Dimensions Standard Carton A B Shipping Wt. (Approx.) lbs kgs Caplug No. in mm in mm SFC-157-19 SFC-187-22 SFC-234-32 SFC-294-21 .157 .187 .234 .294 3.99 4.75 5.94 7.47 1.180 1.377 2.000 1.330 29.97 34.98 50.80 33.78 5 4 5 4 SFC-315-16 SFC-375-23 SFC-438-15 SFC-608-19 .315 .375 .438 .608 8.00 9.53 11.13 15.44 0.974 1.421 0.950 1.180 24.74 36.09 24.13 29.97 4 3 3 4 No. of Pieces Mini Pak Quantity Caplug No. 2.2 1.8 2.2 1.8 500 500 500 500 100 100 100 100 SFC-157-19 SFC-187-22 SFC-234-32 SFC-294-21 1.8 1.3 1.3 1.8 250 100 100 100 50 20 20 20 SFC-315-16 SFC-375-23 SFC-438-15 SFC-608-19 SRC Series (cont.) Packaging Dimensions A To Fit Stud Size (+/-.020") in 1/4" 1/4" .234 .250 .281 .295 .312 .343 .355 .375 .406 .437 .480 .500 .535 .562 .625 .687 Caplug No. SRC-234-16 SRC-250-16 SRC-281-16 SRC-295-24 SRC-312-16 SRC-343-16 SRC-355-24 SRC-375-16 SRC-406-16 SRC-437-16 SRC-480-24 SRC-500-24 SRC-535-24 SRC-562-24 SRC-625-24 SRC-687-24 - 5/16" 3/8" - - - SRC-730-24 SRC-750-24 SRC-812-24 SRC-875-24 - SRC-937-24 SRC-970-24 SRC-1000-24 SRC-1062-24 - SRC-1125-24 SRC-1187-24 SRC-1250-24 SRC-1375-24 - SRC-1500-28 SRC-1625-32 SRC-1750-24 SRC-1875-32 SRC-2000-32 - - - - - Standard Carton B (+/-.51mm) mm C (+/-.010") in (+/-.25mm) mm (+/-.020") in (+/-.51mm) mm 5.94 6.35 7.14 7.49 7.92 8.71 9.02 9.53 10.31 11.10 12.19 12.70 13.59 14.27 15.88 17.45 .06 .06 .06 .06 .06 .06 .06 .06 .06 .06 .06 .06 .06 .06 .06 .06 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.52 1.00 1.00 1.00 1.50 1.00 1.00 1.50 1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50 1.50 25.40 25.40 25.40 38.10 25.40 25.40 38.10 25.40 25.40 25.40 38.10 38.10 38.10 38.10 38.10 38.10 4 4 4 4 5 5 5 5 2 2 2 2 3 3 3 4 .730 .750 .812 .875 18.54 19.05 20.62 22.23 .06 .06 .06 .06 1.52 1.52 1.52 1.52 1.50 1.50 1.50 1.50 38.10 38.10 38.10 38.10 .937 .970 1.000 1.062 23.80 24.64 25.40 26.97 .06 .06 .06 .06 1.52 1.52 1.52 1.52 1.50 1.50 1.50 1.50 1.125 1.187 1.250 1.375 28.58 30.15 31.75 34.93 .06 .06 .06 .06 1.52 1.52 1.52 1.52 1.500 1.625 1.750 1.875 2.000 38.10 41.28 44.45 47.63 50.80 .06 .06 .06 .06 .06 1.52 1.52 1.52 1.52 1.52 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. 1.8 1.8 1.8 1.8 2.2 2.2 2.2 2.2 0.9 0.9 0.9 0.9 1.3 1.3 1.3 1.8 1000 1000 1000 1000 1000 1000 1000 1000 200 200 200 200 200 200 200 200 100 100 100 200 100 100 200 100 50 40 50 50 40 50 50 50 SRC-234-16 SRC-250-16 SRC-281-16 SRC-295-24 SRC-312-16 SRC-343-16 SRC-355-24 SRC-375-16 SRC-406-16 SRC-437-16 SRC-480-24 SRC-500-24 SRC-535-24 SRC-562-24 SRC-625-24 SRC-687-24 4 4 6 6 1.8 1.8 2.7 2.7 200 200 200 200 40 50 40 40 SRC-730-24 SRC-750-24 SRC-812-24 SRC-875-24 38.10 38.10 38.10 38.10 7 7 7 5 3.1 3.1 3.1 2.2 200 100 200 100 40 20 40 20 SRC-937-24 SRC-970-24 SRC-1000-24 SRC-1062-24 1.50 1.50 1.50 1.50 38.10 38.10 38.10 38.10 6 6 7 7 2.7 2.7 3.1 3.1 100 100 100 100 20 20 20 20 SRC-1125-24 SRC-1187-24 SRC-1250-24 SRC-1375-24 1.75 2.00 1.50 2.00 2.00 44.45 50.80 38.10 50.80 50.80 8 7 8 8 9 3.6 3.1 3.6 3.6 4.1 100 100 100 100 100 20 20 20 20 20 SRC-1500-28 SRC-1625-32 SRC-1750-24 SRC-1875-32 SRC-2000-32 ® (227-5847) In Canada 1-800-387-7115 41 CAPS non-threaded SEC Series Static Dissipative Caps for Threaded Connectors Static Dissipative SEC Series Caplugs provide positive ESD and physical protection for all common sizes of threaded electrical and electronic connectors. Also suitable for protecting non-threaded bayonet-type connectors. C B MATERIAL: Static Dissipative Polyethylene COLOR: Pink CEC Series Conductive Caps for Threaded Connectors For all common sizes of threaded electrical and electronic connectors, Caplugs CEC Conductive Caps are also suitable for protecting non-threaded bayonet-type connectors. In addition to dissipating electrostatic charges, they provide an electrical shield over the end of the connector. 42 Note: All static dissipative Caplugs parts meet the static decay requirements of MIL-PRF-81705D. Surface resistivity of all Caplugs static dissipative products is less than 1x1012 ohms/sq. C B MATERIAL: Conductive Polyethylene COLOR: Black All conductive Caplugs parts meet the static decay requirements of MIL-PRF-81705D. Surface resistivity of all Caplugs Conductive Products is less than 1x105 ohms/sq. non-threaded CAPS SEC Series Applicable Specs.: MS-90376-RF, NAS-831B Packaging Dimensions Standard Carton** To Fit Thread Size in mm in mm Shipping Wt. (Approx.) lbs kgs SEC-04 SEC-05 SEC-06 SEC-08 1/4 5/16 3/8 1/2 .48 .55 .62 .74 12.19 13.97 15.75 18.79 .50 .56 .50 .50 12.70 14.22 12.70 12.70 7 8 9 10 SEC-09 SEC-10 SEC-12 SEC-14 9/16 5/8 3/4 7/8 .78 .84 .97 1.12 19.81 21.34 24.63 28.44 .44 .50 .50 .50 11.18 12.70 12.70 12.70 SEC-16 SEC-18 SEC-19 SEC-20 1 1 1/8 1 3/16 1 1/4 1.22 1.33 1.40 1.46 30.98 33.78 35.56 37.09 .50 .56 .56 .56 SEC-22 SEC-23 SEC-24 SEC-25 1 3/8 1 7/16 1 1/2 1 9/16 1.59 1.65 1.70 1.73 40.39 41.91 43.18 43.94 SEC-26 SEC-28 SEC-32 SEC-36 1 5/8 1 3/4 2 2 1/4 1.91 1.95 2.20 2.43 SEC-40 SEC-44 SEC-48 2 1/2 2 3/4 3 2.68 2.96 3.22 Caplug No. B C No. of Pieces Mini Pak Quantity 3.1 3.6 4.0 4.5 5000 5000 5000 5000 1000 1000 1000 1000 SEC-04 SEC-05 SEC-06 SEC-08 11 11 15 18 4.9 4.9 6.8 8.1 5000 5000 5000 5000 1000 1000 1000 1000 SEC-09 SEC-10 SEC-12 SEC-14 12.70 14.22 14.22 14.22 11 12 13 17 4.9 5.4 5.8 7.6 2500 2500 2500 2500 500 500 500 500 SEC-16 SEC-18 SEC-19 SEC-20 .56 .56 .56 .48 14.22 14.22 14.22 12.19 17 11 18 17 7.6 4.9 8.1 7.6 2500 1000 2500 2500 500 200 500 500 SEC-22 SEC-23 SEC-24 SEC-25 48.51 49.53 55.88 61.72 .55 .56 .56 .60 13.97 14.22 14.22 15.24 12 13 13 16 5.4 5.8 5.8 7.2 1000 1000 1000 1000 200 200 200 200 SEC-26 SEC-28 SEC-32 SEC-36 68.07 75.19 81.78 .62 .60 .60 15.75 15.24 15.24 17 11 14 7.6 4.9 6.3 1000 500 500 200 100 100 SEC-40 SEC-44 SEC-48 Caplug No. CEC Series Applicable Specs.: MS-90376-RB, NAS-831C Packaging Dimensions Caplug No. To Fit Thread Size Standard Carton** B C in mm in mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. CEC-04 CEC-05 CEC-06 CEC-08 1/4 5/16 3/8 1/2 .48 .56 .62 .73 12.19 14.22 15.75 18.54 .49 .56 .51 .50 12.45 14.22 12.95 12.70 7 9 10 13 3.1 4.0 4.5 5.8 5000 5000 5000 5000 1000 1000 1000 1000 CEC-04 CEC-05 CEC-06 CEC-08 CEC-10 CEC-12 CEC-14 CEC-16 5/8 3/4 7/8 1 .84 .97 1.15 1.23 21.34 24.64 29.21 31.24 .50 .50 .50 .50 12.70 12.70 12.70 12.70 15 19 23 14 6.8 8.6 10.3 6.3 5000 5000 5000 2500 1000 1000 1000 500 CEC-10 CEC-12 CEC-14 CEC-16 CEC-18 CEC-19 CEC-20 CEC-22 1 1/8 1 3/16 1 1/4 1 3/8 1.36 1.42 1.48 1.63 34.55 36.07 37.59 41.40 .56 .56 .57 .57 14.22 14.22 14.48 14.48 16 18 24 23 7.2 8.1 10.8 10.3 2500 2500 2500 2500 500 500 500 500 CEC-18 CEC-19 CEC-20 CEC-22 CEC-23 CEC-24 CEC-25 CEC-26 1 7/16 1 1/2 1 9/16 1 5/8 1.68 1.70 1.75 1.93 42.67 43.18 44.45 49.02 .56 .56 .50 .56 14.22 14.22 12.70 14.22 9 24 25 13 4.0 10.8 11.2 5.8 1000 2500 2500 1000 200 500 500 200 CEC-23 CEC-24 CEC-25 CEC-26 CEC-28 CEC-29 CEC-32 CEC-36 1 3/4 1 13/16 2 2 1/4 2.01 2.03 2.23 2.46 51.06 51.56 56.64 62.49 .56 .56 .55 .62 14.22 14.22 13.97 15.75 16 14 17 19 7.2 6.3 7.6 8.6 1000 1000 1000 1000 200 200 200 200 CEC-28 CEC-29 CEC-32 CEC-36 CEC-40 CEC-44 CEC-48 CEC-64 2 1/2 2 3/4 3 4 2.70 2.99 3.27 4.19 68.58 75.95 83.06 106.43 .62 .62 .60 1.01 15.75 15.75 15.24 25.66 17 11 14 10 7.6 4.9 6.3 4.5 1000 500 500 200 200 100 100 40 CEC-40 CEC-44 CEC-48 CEC-64 ** All SEC Static Dissipative Caplugs and CEC Conductive Caplugs are packaged in static dissipative poly bags. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 43 CAPS non-threaded DCC Series Static Dissipative and Conductive Protectors for D-Subminiature Connectors 1 2 6 DCC Series Caplugs are designed to provide electrostatic discharge protection of rectangular D-Subminiature input/outputtype connectors. Molded with an integral flange to enable easy application and removal, Series DCC is available in either black conductive polyethylene or pink static dissipative ethylene vinyl acetate. 3 4 5 7 8 9 E or 1 SHELL — 9 CONTACTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A or 2 SHELL — 15 CONTACTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 B or 3 SHELL — 25 CONTACTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 C or 4 SHELL — 37 CONTACTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 MATERIAL: Static Dissipative Ethylene Vinyl Acetate or Conductive Polyethylene COLOR: Pink or Black D or 5 SHELL — 50 CONTACTS 1 2 3 4 5 6 85 86 87 88 89 90 7 8 9 10 11 91 92 93 12 13 14 15 16 17 18 19 20 21 94 95 96 97 98 99 100 101 102 103 104 6 SHELL — 104 CONTACTS EMC Series Static Dissipative and Conductive Protectors for Electro Miniature Connectors EMC Series Caplugs fit 36- and 68-pin Champ 050 series connector caps and 50-pin Champ-type connectors. Series EMC is available in either black conductive polyethylene or pink static dissipative ethylene vinyl acetate. MATERIAL: Static Dissipative Ethylene Vinyl Acetate or Conductive Polyethylene COLOR: Pink or Black DP Series Conductive Caps DP Series Conductive Caplugs are designed to dissipate electrostatic charges, provide mechanical protection and an electrical shielding for ITT Cannon-style connectors commonly used in aerospace and military applications. C CAP A D DP KB-60 B MATERIAL: Conductive Polyethylene COLOR: Black 44 Note: All static dissipative Caplugs parts meet the static decay requirements of MIL-PRF-81705D. Surface resistivity of all Caplugs static dissipative products is less than 1x1012 ohms/sq. All conductive Caplugs parts meet the static decay requirements of MIL-PRF-81705D. Surface resistivity of all Caplugs Conductive Products is less than 1x105 ohms/sq. non-threaded CAPS DCC Series Packaging Dimensions Standard Carton** Standard No. of Contacts* Contact Type lbs kgs No. of Pieces Mini Pak Quantity DCC-01 DCC-11 DCC-02 DCC-12 9 9 15 15 Socket Pin Socket Pin 7 7 11 11 3.1 3.1 4.9 4.9 5000 5000 5000 5000 1000 1000 1000 1000 DCC-01 DCC-11 DCC-02 DCC-12 DCC-03 DCC-13 DCC-04 DCC-14 25 25 37 37 Socket Pin Socket Pin 17 17 19 19 7.6 7.6 8.6 8.6 5000 5000 5000 5000 1000 1000 1000 1000 DCC-03 DCC-13 DCC-04 DCC-14 DCC-05 DCC-15 DCC-18 50 50 104 Socket Pin Pin 20 20 21 9.0 9.0 9.5 4000 4000 5000 800 800 1000 DCC-05 DCC-15 DCC-18 Caplug No. Shipping Wt. (Approx.) Caplug No. * Parts also fit “high density” and “double density” connectors. ** All DCC Static Dissipative Caplugs are packaged in static dissipative poly bags. EMC Series Packaging Dimensions Standard No. of Contacts* Caplug No. Standard Carton** Contact Type Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. EMC-36 36 Receptacle 7 3.2 5000 1000 EMC-36 EMC-50 50 Receptacle 9 4.1 1000 200 EMC-50 EMC-68 68 Receptacle 17 7.7 5000 1000 EMC-68 * Parts also fit “high density” and “double density” connectors. ** All EMC Static Dissipative Caplugs are packaged in static dissipative poly bags. DP Series Packaging Dimensions A B Standard Carton C D Caplug No. in mm in mm in mm in mm DP XA-59 DP KB-60 1.611 3.351 40.92 85.12 .981 .990 24.92 25.15 .67 .57 17.02 14.73 1.14 28.96 - - For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) lbs kgs 6 6 2.72 2.72 ® (227-5847) In Canada No. of Pieces Mini Pak Quantity Caplug No. 500 200 100 40 DP XA-59 DP KB-60 1-800-387-7115 45 CAPS non-threaded DCF Series Static Dissipative and Conductive Protectors for D-Subminiature Flared Shells NEW Series DCF connector caps protect electrical connectors from dust and impact damage. DCF-06 and DCF-08 are designed to fit D-Subminiature connectors with flared shells while DCF-07 is designed to fit DSubminiature power connectors with flared shells. Series DCF is available in black conductive polyethylene or pink static dissipative polyethylene. 26 Pin 5 Power Contact Pin MATERIAL: Static Dissipative Polyethylene or Conductive Polyethylene COLOR: Pink or Black 62 & 64 Pin MDC Series Static Dissipative and Conductive Protectors for Micro-D Connectors NEW Series MDC connector caps are designed to fit Micro-D connectors. Series MDC is available in black conductive polyethylene or pink static dissipative polyethylene. 26 Contacts MATERIAL: Static Dissipative Polyethylene or Conductive Polyethylene COLOR: Pink or Black 46 Note: All static dissipative Caplugs parts meet the static decay requirements of MIL-PRF-81705D. Surface resistivity of all Caplugs static dissipative products is less than 1x1012 ohms/sq. All conductive Caplugs parts meet the static decay requirements of MIL-PRF-81705D. Surface resistivity of all Caplugs Conductive Products is less than 1x105 ohms/sq. non-threaded CAPS DCF Series Packaging Dimensions Caplug No. Standard No. of Contacts Standard Carton Contact Type Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. DCF-06 26 Pin 4 1.8 1000 200 DCF-06 DCF-07 5 Power Contact Pin 12 5.4 3000 600 DCF-07 DCF-08 62 & 64 Pin 6 2.7 1000 200 DCF-08 MDC Series Packaging Dimensions Caplug No. MDC-15 Standard Carton Standard No. of Contacts Contact Type lbs kgs No. of Pieces Mini Pak Quantity 26 Socket 5 2.2 3000 600 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call Shipping Wt. (Approx.) 1-888- ® (227-5847) In Canada 1-800-387-7115 Caplug No. MDC-15 47 CAPS non-threaded FF Series Caps for Flanged and Flange-Mounted Fittings Available in square, hexagonal, and triangular shapes, Series FF can be used with a variety of flanged and flange-mounted fittings. They effectively seal dirt out of the fitting and protect the flange surface against nicks and scratches. When fittings are provided with slip-on flanges, Series FF Caps keep the assemblies intact during handling and shipping. B C A MATERIAL: Low Density Polyethylene COLOR*: Red HSF Series Caps for High Pressure Split-Flange Connections Series HSF Caps are designed to protect high pressure split-flange hydraulic connections. These caps push on easily and fit securely with an internal bead providing a positive locking grip. A .03 B MATERIAL: Low Density Polyethylene COLOR*: Natural SF Series Caps for Split-Flange Connections Series SF Caps and Covers are designed to protect four-bolt split-flange connections. Series SF Caps push on easily and fit securely with an internal bead providing a positive locking grip. Because the SF Cap is made of natural, translucent polyethylene, the O-ring remains visible even after the closure is applied. A B MATERIAL: Low Density Polyethylene COLOR*: Natural 48 * Consult the factory for other material/color options. non-threaded CAPS FF Series Packaging Dimensions To Fit Nominal Flange Size Caplug No. Shape FF-26 FF-28 FF-32 FF-35 Square Square Square Square AN-756-12 AN-756-16 FF-38 FF-41 FF-48 FF-39 FF-64 FF-72 Standard Carton A B C Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 3.6 4.0 5.4 3.1 1000 1000 1000 500 200 200 200 100 FF-26 FF-28 FF-32 FF-35 8 8 11 3.6 3.6 4.9 500 500 500 100 100 100 FF-38 FF-41 FF-48 7 12 14 3.1 5.4 6.3 500 250 250 100 50 50 FF-39 FF-64 FF-72 in mm in mm in mm AN-756-20 .37 .36 .34 .37 9.39 9.14 8.63 9.39 1.68 1.84 2.11 2.28 42.67 46.73 53.59 57.91 1.62 1.78 2.05 2.22 41.14 45.21 52.07 56.38 8 9 12 7 Square Square Square AN-756-24 MS-9244-32 AN-756-32 .41 .44 .42 10.41 11.17 10.66 2.49 2.65 3.09 63.24 67.31 78.48 2.40 2.59 3.03 60.96 65.78 76.96 Triangle Hex Hex MS-9233-24 AN-756-40 AN-756-48 .44 .43 .43 11.17 10.92 10.92 - - - - - - - - - - - - - Caplug No. HSF Series Packaging Dimensions Standard Carton To Fit Nominal Flange Size in mm in HSF-8 HSF-12 HSF-16 1/2 3/4 1 1.28 1.66 1.90 32.5 42.2 48.3 HSF-20 HSF-24 HSF-32 1 1/4 1 1/2 2 2.16 2.53 3.16 54.9 64.3 80.3 Caplug No. A B mm Shipping Wt. (Approx) lbs kgs No. of Pieces Mini Pak Quantity .51 .55 .58 13.0 14.0 14.7 11 14 9 4.9 6.3 4.0 3000 2000 1000 600 400 200 HSF-8 HSF-12 HSF-16 .61 .70 .70 15.5 19.6 19.6 11 12 10 4.9 5.4 4.5 1000 800 500 200 160 100 HSF-20 HSF-24 HSF-32 Caplug No. SF Series Packaging Dimensions Standard Carton To Fit Nominal Flange Size To Fit Ferrule Size in mm in mm Shipping Wt. (Approx) lbs kgs No. of Pieces Mini Pak Quantity SF-7 SF-8 SF-10 SF-12 1/2 5/8 3/4 1/2, 3/4 - 1.02 1.19 1.35 1.50 25.91 30.23 34.29 38.10 .34 .39 .39 .39 8.64 9.91 9.91 9.91 14 11 14 15 6.4 5.0 6.4 6.8 5000 2500 2500 2500 1000 500 500 500 SF-7 SF-8 SF-10 SF-12 SF-16 SF-20 SF-24 SF-28 1 1 1/4 1 1/2 - 1, 1 1/2 2 1.75 2.00 2.38 2.53 44.45 50.80 60.45 64.26 .41 .44 .44 .32 10.41 11.18 11.18 8.13 19 10 13 11 8.6 4.5 5.9 5.0 2500 1000 1000 1000 500 200 200 200 SF-16 SF-20 SF-24 SF-28 SF-32 SF-36 SF-40 2 2 1/2 2 1/2 - 2.81 3.06 3.31 71.38 77.72 84.08 .50 .32 .50 12.70 8.13 12.70 16 13 13 7.3 5.9 5.9 1000 900 500 200 180 100 SF-32 SF-36 SF-40 SF-44 SF-48 SF-64 3 - 3 4 3.59 4.00 4.68 91.19 101.60 118.87 .32 .50 .34 8.13 12.70 8.64 12 18 14 5.4 8.2 6.4 600 500 400 120 100 80 SF-44 SF-48 SF-64 Caplug No. A For prices, free samples and online ordering visit our Web site at www.caplugs.com or call B 1-888- ® (227-5847) In Canada 1-800-387-7115 Caplug No. 49 CAPS non-threaded FCR Series Finishing Caps for Round Tubing Series FCR Caplugs are used for finishing ends of round tubing on numerous products such as furniture, lawn and garden equipment, tools and appliances. Heavy wall construction makes them ideal also for threaded connections where extra protection is required. Designed for easy installation, they seat with a firm grip that prevents accidental removal. RH Series RH CAP NO. Pan Fillister Truss Binding Hex 50 RHW WASHER NO. Round #4 #6 #8 -06 B .09 MATERIAL: Low Density Polyethylene COLOR*: Black Finishing Caps for Raised Head Screws Series RH Caplugs are combination finishing and protective caps for raised head screws. Plastic overcap snaps over a flanged steel washer, replacing conventional washer. Adding attractive finish to protruding screw heads, it also provides dual protection by preventing injury to personnel scraping against steel-sharp fastener edges and by keeping screw head slots free of foreign matter and paint. SCREW SIZE A #8 #10 #12 RH A B B RHW RH-10-DOME only RH plastic overcap MATERIAL: Low Density Polyethylene (washer – steel, zinc plate) COLOR*: Black or White (White available in standard carton only.) 1/4" 5/16" 3/8" 7/16" 1/2" -10, -10 Dome A -20 -061 -062 -063 -102 -103 -104 -203 -204 -205 -206 -207 -061 -062 -063 -102 -103 -104 -203 -204 -205 – -061 -062 – -102 -103 – -203 -204 – – -061 -062 – -102 -103 – -203 -204 -205 – – -061 -062 – -102 -103 -104 -203 -204 -205 – – – – NOTE: When ordering, select the RH Cap and the RHW Washer for your size screw. Order as two separate items. NOTE: RHW washers are also available for orders in stainless steel.* RHW metal washer Standard fastener -105 -061 -062 -063 -102 -103 -104 -203 -204 -205 -206 -207 * Consult the factory for other material/color options. non-threaded CAPS FCR Series Packaging Dimensions Standard Carton A in mm in mm Shipping Wt. (Approx) lbs kgs .75 .88 1.00 1.13 1.25 19.05 22.35 25.40 28.70 31.75 .50 .50 .50 .62 .62 12.70 12.70 12.70 15.75 15.75 17 11 14 19 20 Caplug No. FCR-12 FCR-14 FCR-16 FCR-18 FCR-20 B 7.6 4.9 6.3 8.6 9.0 No. of Pieces Mini Pak Quantity 5000 2500 2500 2500 2500 1000 500 500 500 500 Caplug No. FCR-12 FCR-14 FCR-16 FCR-18 FCR-20 RH Series Packaging Dimensions Standard Carton Caplug No. Screw Size† A B mm Shipping Wt. (Approx) lbs kgs in mm in No. of Pieces Mini Pak Quantity RH-06 4, 6, 8 .48 12.19 .15 3.81 2 0.9 5000 1000 RH-06 4 6 8 - - - - 4 4 4 1.8 1.8 1.8 5000 5000 5000 1000 1000 1000 RHW-061 RHW-062 RHW-063 8, 10, 12, 1/4 8, 10, 12, 1/4 .71 .71 18.03 18.03 .21 .41 6 8 2.7 3.6 5000 5000 1000 1000 RH-10* RH-10-Dome Caplug No. The following metal washers are for use with RH-06 RHW-061 RHW-062 RHW-063 RH-10* RH-10-Dome 5.33 10.41 The following metal washers are for use with RH-10 and RH-10 Dome RHW-102 RHW-103 RHW-104 RHW-105 RH-20 8 10 12 1/4 - - - - 12 11 11 11 5.4 4.9 4.9 4.9 5000 5000 5000 5000 1000 1000 1000 1000 RHW-102 RHW-103 RHW-104 RHW-105 1/4, 5/16, 3/8, 7/16, 1/2 1.19 30.23 .37 9.40 8 3.6 2000 400 RH-20 - - - - 14 14 14 14 14 12 6.3 6.3 6.3 6.3 6.3 5.4 2000 2000 2000 2000 2000 2000 400 400 400 400 400 400 RHW-202 RHW-203 RHW-204 RHW-205 RHW-206 RHW-207 The following metal washers are for use with RH-20 RHW-202 RHW-203 RHW-204 RHW-205 RHW-206 RHW-207 10 1/4 5/16 3/8 7/16 1/2 † Designed to cover American Standard Slotted Round Head, American Standard Pan Head and American Standard Socket Button Head. * RH-10 is also available in FlexTemp (Thermoplastic Rubber) material – consult factory. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 51 CAPS non-threaded CC Series Flange Covers EXPANDED The CC Series is specially designed to cover air craft engine intake manifolds. The CC Series is designed to cover standard and low profile sheet metal an machined flanges. These covers help to keep out dirt and dust during maintenance, repair and new construction. MATERIAL: Low Density Polyethylene COLOR*: Yellow COF Series Caps for Round Tubing and Rods Series COF Round Caps make economical, attractive glides for everything from household and patio furniture to office chairs and tables, and from utility carts to exercise equipment. As finishing caps for both rods and tubing, they cover any scratches, burrs or distortions that may result from cutting operations. And they also provide protection against injury from sharp rod and tubing edges. 52 A A B B COF-7/8-DOME only MATERIAL: Low Density Polyethylene COLOR*: Black * Consult the factory for other material/color options. non-threaded CAPS CC Series Packaging Standard Carton Dimensions Caplug No. in A mm in B mm in C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. CC-1 CC-1-1/4 CC-1-1/2 CC-1-3/4 1.545 1.872 2.122 2.372 39.24 47.54 53.89 60.24 0.34 0.34 0.34 0.34 8.64 8.64 8.64 8.64 0.031 0.031 0.031 0.031 0.79 0.79 0.79 0.79 13 17 19 10 5.9 7.7 8.6 4.5 2500 2500 2500 1000 500 500 500 200 CC-1 CC-1-1/4 CC-1-1/2 CC-1-3/4 CC-2 CC-2-1/4 CC-2-1/2 CC-2-3/4 2.622 2.886 3.136 3.386 66.59 73.30 79.65 86.00 0.34 0.34 0.34 0.34 8.64 8.64 8.64 8.64 0.031 0.031 0.031 0.035 0.79 0.79 0.79 0.88 11 14 16 18 5.0 6.4 7.3 8.1 1000 1000 1000 1000 200 200 200 200 CC-2 CC-2-1/4 CC-2-1/2 CC-2-3/4 CC-3 CC-3-1/4 CC-3-1/2 CC-3-3/4 3.636 3.886 4.141 4.391 92.35 98.70 105.18 111.53 0.34 0.34 0.34 0.34 8.64 8.64 8.64 8.64 0.035 0.035 0.035 0.040 0.88 0.88 0.88 1.01 11 12 14 10 5.0 5.4 6.4 4.5 500 500 500 500 100 100 100 100 CC-3 CC-3-1/4 CC-3-1/2 CC-3-3/4 CC-4 CC-4-1/2 CC-5 CC-5-1/4 4.641 5.141 5.641 5.891 117.88 130.58 143.28 149.63 0.34 0.34 0.34 0.34 8.64 8.64 8.64 8.64 0.040 0.040 0.040 0.040 1.01 1.01 1.01 1.01 18 11 13 14 8.1 5.0 5.9 6.4 500 250 250 250 100 50 50 50 CC-4 CC-4-1/2 CC-5 CC-5-1/4 CC-5-1/2 CC-6 CC-6-1/4 CC-6-1/2 6.141 6.656 6.906 7.156 155.98 169.06 175.41 181.76 0.34 0.34 0.34 0.34 8.64 8.64 8.64 8.64 0.045 0.045 0.045 0.045 1.14 1.14 1.14 1.14 18 16 16 17 8.1 7.3 7.3 7.7 250 200 200 200 50 40 40 40 CC-5-1/2 CC-6 CC-6-1/4 CC-6-1/2 CC-7 CC-9 7.656 9.656 194.46 245.26 0.34 0.34 8.64 8.64 0.045 0.055 1.14 1.40 11 20 5.0 9.1 100 150 20 30 CC-7 CC-9 COF Series Packaging Dimensions Standard Carton A Caplug No. COF-1/4 COF-3/8 COF-1/2 COF-5/8 COF-3/4 COF-7/8 COF-7/8-Dome COF-1 COF-1-1/8 COF-1-1/4 COF-1-1/2 COF-1-3/4 B in mm in mm Shipping Wt. (Approx) lbs kgs 0.250 0.375 0.500 0.625 0.750 0.875 0.875 1.000 1.125 1.250 1.500 1.750 6.35 9.53 12.70 15.88 19.05 22.23 22.23 25.40 28.58 31.75 38.10 44.45 0.46 0.46 0.59 0.59 0.71 0.71 0.84 0.85 0.85 0.98 0.98 1.10 12 12 15 15 18 18 21 22 22 25 25 28 10 15 28 18 20 16 15 14 13 14 9 12 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- 4.7 6.9 12.9 8.2 9.2 7.2 6.9 6.4 5.9 6.4 4.0 5.3 No. of Pieces Mini Pak Quantity 10000 10000 7000 5000 4000 2500 2500 1500 1200 1000 500 500 1000 1000 1000 1000 800 500 500 300 300 200 100 100 ® (227-5847) In Canada 1-800-387-7115 Caplug No. COF-1/4 COF-3/8 COF-1/2 COF-5/8 COF-3/4 COF-7/8 COF-7/8-Dome COF-1 COF-1-1/8 COF-1-1/4 COF-1-1/2 COF-1-3/4 53 CAPS Vinyl VC Series Round Vinyl Caps EXPANDED Series VC Caplugs are extremely flexible and durable protective closures which are ideal for use as thread protectors, dust and moisture seals, pipe and stud end color coding, and for masking during painting or plating operations. Note: VC Series is also available with a flanged tip – see the VCF Series (pgs. 64-67) MATERIAL: Vinyl STANDARD COLORS: (dia. 2" & under ) - Black, Red and colorcode (consult factory for color codes.) STANDARD COLORS: (dia. over 2") - Black. Note: • VC-054 has a maximum length of .750". • VC-062 has a maximum length of 1.25". • VC-080 through VC-125 have a maximum length of 1.5". • VC-140 through VC-250 have a maximum length of 2". • VC-281 through VC-24000 have various maximum lengths of up to 8". Call factory for details. STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow. AVAILABILITY: Consult factory. Packaging Dimensions A Standard Carton B Caplug No. in mm in VC-054-10 VC-062-10 VC-072-10 VC-080-10 VC-093-12 VC-109-12 VC-125-8 VC-125-16 VC-140-8 VC-140-16 VC-148-8 VC-148-16 VC-156-8 VC-156-16 VC-172-8 VC-172-16 VC-180-8 VC-180-16 VC-187-8 VC-187-16 VC-187-24 VC-203-8 VC-203-16 .054 .062 .072 .080 .093 .109 .125 .125 .140 .140 .148 .148 .156 .156 .172 .172 .180 .180 .187 .187 .187 .203 .203 1.37 1.57 1.83 2.03 2.36 2.77 3.18 3.18 3.56 3.56 3.76 3.76 3.96 3.96 4.37 4.37 4.57 4.57 4.75 4.75 4.75 5.16 5.16 .09 .12 .13 .14 .15 .18 .20 .20 .21 .21 .25 .25 .24 .24 .25 .25 .26 .26 .27 .27 .27 .29 .29 C mm 2.29 3.05 3.35 3.56 3.81 4.57 5.08 5.08 5.33 5.33 6.30 6.30 6.10 6.10 6.35 6.35 6.60 6.60 6.86 6.86 6.86 7.37 7.37 in mm .625 .625 .625 .625 .750 .750 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 1.50 .500 1.00 15.88 15.88 15.88 15.88 19.05 19.05 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 38.10 12.70 25.40 Free sample requests for non-catalog lengths/colors are subject to availability. 54 Shipping Wt. (Approx.) lbs kgs 2 2 3 2 3 3 3 5 4 7 5 8 4 7 5 8 6 9 6 10 17 6 11 0.1 0.9 1.3 0.9 1.3 1.3 1.3 2.2 1.8 3.1 2.2 3.6 1.8 3.1 2.2 3.6 2.7 4.0 2.7 4.5 7.6 2.7 4.9 No. of Pieces Mini Pak* Quantity Caplug No. 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 4000 5000 5000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 800 1000 1000 VC-054-10 VC-062-10 VC-072-10 VC-080-10 VC-093-12 VC-109-12 VC-125-8 VC-125-16 VC-140-8 VC-140-16 VC-148-8 VC-148-16 VC-156-8 VC-156-16 VC-172-8 VC-172-16 VC-180-8 VC-180-16 VC-187-8 VC-187-16 VC-187-24 VC-203-8 VC-203-16 *Mini Paks are only available in the standard color(s). Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VC Series (cont.) Packaging Dimensions A Standard Carton Caplug No. in mm in B mm in C mm Shipping Wt. (Approx.) lbs kgs VC-218-8 VC-218-16 VC-224-8 VC-224-16 VC-234-8 VC-234-16 VC-250-8 VC-250-16 VC-281-8 VC-281-16 VC-290-8 VC-290-16 VC-304-8 VC-304-16 VC-312-8 VC-312-16 VC-312-24 VC-343-8 VC-343-16 VC-375-8 VC-375-16 VC-406-8 VC-406-16 VC-437-8 VC-437-16 VC-460-8 VC-460-16 VC-467-8 VC-467-16 VC-490-8 VC-490-16 VC-500-8 VC-500-16 VC-531-8 VC-531-16 VC-562-8 VC-562-16 VC-600-8 VC-600-16 VC-625-8 VC-625-16 VC-625-24 VC-640-8 VC-640-16 VC-665-8 VC-665-16 VC-687-8 VC-687-16 VC-690-8 VC-690-16 VC-725-8 VC-725-16 VC-750-8 VC-750-16 VC-812-8 VC-812-16 VC-812-24 VC-843-8 VC-843-16 VC-870-8 VC-870-16 VC-875-8 VC-875-16 VC-875-24 .218 .218 .224 .224 .234 .234 .250 .250 .281 .281 .290 .290 .304 .304 .312 .312 .312 .343 .343 .375 .375 .406 .406 .437 .437 .460 .460 .467 .467 .490 .490 .500 .500 .531 .531 .562 .562 .600 .600 .625 .625 .625 .640 .640 .665 .665 .687 .687 .690 .690 .725 .725 .750 .750 .812 .812 .812 .843 .843 .870 .870 .875 .875 .875 5.54 5.54 5.69 5.69 5.94 5.94 6.35 6.35 7.14 7.14 7.37 7.37 7.72 7.72 7.93 7.93 7.93 8.71 8.71 9.53 9.53 10.31 10.31 11.10 11.10 11.68 11.68 11.86 11.86 12.45 12.45 12.70 12.70 13.49 13.49 14.28 14.28 15.24 15.24 15.88 15.88 15.88 16.26 16.26 16.89 16.89 17.45 17.45 17.53 17.53 18.42 18.42 19.05 19.05 20.63 20.63 20.63 21.41 21.41 22.10 22.10 22.23 22.23 22.23 .31 .31 .31 .31 .32 .32 .35 .35 .38 .38 .40 .40 .41 .41 .42 .42 .43 .45 .45 .50 .50 .53 .53 .56 .56 .58 .58 .58 .58 .61 .61 .62 .62 .65 .65 .69 .69 .73 .73 .76 .76 .77 .77 .77 .80 .80 .81 .81 .82 .82 .86 .86 .88 .88 .94 .94 .95 .98 .98 1.01 1.01 1.02 1.02 1.02 7.87 7.87 7.87 7.87 8.13 8.13 8.89 8.89 9.65 9.65 10.16 10.16 10.41 10.41 10.67 10.67 10.92 11.43 11.43 12.70 12.70 13.46 13.46 14.22 14.22 14.73 14.73 14.73 14.73 15.49 15.49 15.75 15.75 16.51 16.51 17.53 17.53 18.54 18.54 19.30 19.30 19.56 19.56 19.56 20.32 20.32 20.57 20.57 20.83 20.83 21.84 21.84 22.35 22.35 23.88 23.88 24.13 24.89 24.89 25.65 25.65 25.91 25.91 25.91 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 1.50 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 1.50 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 .500 1.00 1.50 .500 1.00 .500 1.00 .500 1.00 1.50 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 38.10 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 38.10 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 12.70 25.40 38.10 12.70 25.40 12.70 25.40 12.70 25.40 38.10 7 13 7 12 7 13 7 13 9 15 10 15 12 16 11 17 14 12 11 16 14 16 14 17 15 16 15 16 15 16 17 17 15 18 16 10 18 11 19 12 20 24 19 17 20 17 14 10 14 10 15 11 16 11 16 11 17 16 14 13 15 17 12 19 Lengths are available in 1/16" (1.6mm) increments. Length tolerance is ±1/16" (1.6mm). For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- 3.1 5.8 3.1 5.4 3.1 5.8 3.1 5.8 4.0 6.8 4.5 6.8 5.4 7.2 4.9 7.6 6.3 5.4 4.9 7.2 6.3 7.2 6.3 7.6 6.8 7.2 6.8 7.2 6.8 7.2 7.6 7.6 6.8 8.1 7.2 4.5 8.1 4.9 8.6 5.4 9.0 10.9 8.6 7.6 9.0 7.6 6.3 4.5 6.3 4.5 6.8 4.9 7.2 4.9 7.2 4.9 7.6 7.2 6.3 5.8 6.8 7.6 5.4 8.6 Mini Pak* Quantity Caplug No. 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 4000 5000 5000 2500 5000 2500 5000 2500 5000 2500 5000 2500 5000 2500 5000 2500 5000 3000 5000 2500 5000 2500 2500 2500 3000 2000 2500 2500 2000 4000 2000 4000 2000 2500 1000 2500 1000 2500 1000 2500 1000 2500 1000 1000 2500 1000 1000 1000 2500 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 800 1000 1000 500 1000 500 1000 500 1000 500 1000 500 1000 500 1000 500 1000 600 1000 500 1000 500 500 500 600 400 500 500 400 800 400 800 400 500 200 500 200 500 200 500 200 500 200 200 500 200 200 200 500 200 200 VC-218-8 VC-218-16 VC-224-8 VC-224-16 VC-234-8 VC-234-16 VC-250-8 VC-250-16 VC-281-8 VC-281-16 VC-290-8 VC-290-16 VC-304-8 VC-304-16 VC-312-8 VC-312-16 VC-312-24 VC-343-8 VC-343-16 VC-375-8 VC-375-16 VC-406-8 VC-406-16 VC-437-8 VC-437-16 VC-460-8 VC-460-16 VC-467-8 VC-467-16 VC-490-8 VC-490-16 VC-500-8 VC-500-16 VC-531-8 VC-531-16 VC-562-8 VC-562-16 VC-600-8 VC-600-16 VC-625-8 VC-625-16 VC-625-24 VC-640-8 VC-640-16 VC-665-8 VC-665-16 VC-687-8 VC-687-16 VC-690-8 VC-690-16 VC-725-8 VC-725-16 VC-750-8 VC-750-16 VC-812-8 VC-812-16 VC-812-24 VC-843-8 VC-843-16 VC-870-8 VC-870-16 VC-875-8 VC-875-16 VC-875-24 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. ® (227-5847) No. of Pieces In Canada 1-800-387-7115 55 CAPS Vinyl VC Series Round Vinyl Caps (cont.) Packaging Dimensions A Standard Carton B C Caplug No. in mm in mm in mm VC-937-8 VC-937-16 VC-985-8 VC-985-16 VC-1000-8 VC-1000-16 VC-1000-24 VC-1062-16 VC-1090-16 VC-1125-16 VC-1187-16 VC-1250-16 VC-1250-24 VC-1312-16 VC-1312-24 VC-1375-16 VC-1375-24 VC-1500-16 VC-1500-24 VC-1593-16 VC-1625-16 VC-1687-16 VC-1750-16 VC-1812-16 VC-1875-16 VC-2000-16 VC-2000-24 VC-2125-16 VC-2156-16 VC-2250-16 VC-2250-24 VC-2375-16 VC-2375-24 VC-2460-16 VC-2500-16 VC-2500-24 VC-2625-16 VC-2625-24 VC-2687-16 VC-2750-16 VC-2750-24 VC-2875-16 VC-3000-16 VC-3000-24 VC-3125-16 VC-3125-24 VC-3250-18 VC-3375-18 VC-3500-18 VC-3500-24 VC-3625-18 VC-3750-18 VC-3875-18 VC-4000-20 VC-4125-20 VC-4187-20 VC-4250-20 VC-4375-20 VC-4500-20 VC-4750-20 VC-5000-22 VC-5187-22 .937 .937 .985 .985 1.000 1.000 1.000 1.062 1.090 1.125 1.187 1.250 1.250 1.312 1.312 1.375 1.375 1.500 1.500 1.593 1.625 1.687 1.750 1.812 1.875 2.000 2.000 2.125 2.156 2.250 2.250 2.375 2.375 2.460 2.500 2.500 2.625 2.625 2.687 2.750 2.750 2.875 3.000 3.000 3.125 3.125 3.250 3.375 3.500 3.500 3.625 3.750 3.875 4.000 4.125 4.187 4.250 4.375 4.500 4.750 5.000 5.187 23.80 23.80 25.02 25.02 25.40 25.40 25.40 26.97 27.69 28.57 30.14 31.75 31.75 33.32 33.32 34.92 34.92 38.10 38.10 40.46 41.27 42.84 44.45 46.02 47.62 50.80 50.80 53.98 54.76 57.15 57.15 59.56 59.56 62.48 63.50 63.50 66.67 66.67 68.25 69.85 69.85 73.03 76.20 76.20 79.37 79.37 82.55 85.73 88.90 88.90 92.08 92.25 98.43 101.60 104.78 106.35 107.95 111.13 114.30 120.65 127.00 131.75 1.08 1.08 1.13 1.13 1.14 1.14 1.14 1.20 1.22 1.27 1.33 1.39 1.39 1.45 1.45 1.52 1.52 1.64 1.64 1.72 1.77 1.83 1.89 1.95 2.02 2.14 2.14 2.275 2.306 2.400 2.400 2.525 2.525 2.610 2.650 2.650 2.775 2.775 2.847 2.910 2.910 3.035 3.160 3.160 3.285 3.285 3.410 3.535 3.660 3.660 3.785 3.910 4.035 4.160 4.285 4.347 4.410 4.535 4.660 4.910 5.180 5.367 27.43 27.43 28.70 28.70 28.96 28.96 28.96 30.48 30.99 32.26 33.78 35.31 35.31 36.83 36.83 38.61 38.61 41.66 41.66 43.76 44.96 46.48 48.01 49.58 51.31 54.36 54.36 57.79 58.57 60.96 60.96 64.14 64.14 66.29 67.31 67.31 70.49 70.49 72.31 73.91 73.91 77.09 80.26 80.26 83.44 83.44 86.61 89.79 92.96 92.96 96.14 99.31 102.49 105.66 108.84 110.41 112.01 115.19 118.36 124.71 131.57 136.32 .500 1.000 .500 1.000 .500 1.000 1.500 1.000 1.000 1.000 1.000 1.000 1.500 1.000 1.500 1.000 1.500 1.000 1.500 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.500 1.000 1.000 1.000 1.500 1.000 1.500 1.000 1.000 1.500 1.000 1.500 1.000 1.000 1.500 1.000 1.000 1.500 1.000 1.500 1.125 1.125 1.125 1.500 1.125 1.125 1.125 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.375 1.375 12.70 25.40 12.70 25.40 12.70 25.40 38.10 25.40 25.40 25.40 25.40 25.40 38.10 25.40 38.10 25.40 38.10 25.40 38.10 25.40 25.40 25.40 25.40 25.40 25.40 25.40 38.10 25.40 25.40 25.40 38.10 25.40 38.10 25.40 25.40 38.10 25.40 38.10 25.40 25.40 38.10 25.40 25.40 38.10 25.40 38.10 25.40 25.40 25.40 38.10 28.58 28.58 28.58 31.75 31.75 31.75 31.75 31.75 31.75 31.75 34.93 34.93 Free sample requests for non-catalog lengths/colors are subject to availability. Shipping Wt. (Approx.) lbs kgs 19 13 17 14 9 14 24 19 18 20 18 19 16 18 19 17 14 18 13 19 20 19 20 25 19 20 16 17 16 22 20 20 20 19 21 19 23 13 23 19 12 13 18 25 15 27 16 13 13 18 15 19 20 12 18 13 18 19 20 21 20 21 8.6 5.8 7.7 6.3 4.0 6.3 10.9 8.6 8.1 9.0 8.1 8.6 7.2 8.1 8.6 7.7 6.3 8.1 5.8 8.6 9.0 8.6 9.0 11.3 8.6 9.0 7.2 7.6 7.2 10.0 9.0 9.0 9.0 8.6 9.5 8.6 10.4 5.8 10.4 8.6 5.4 5.8 8.1 11.3 6.8 12.2 7.2 5.8 5.8 8.1 6.8 8.6 9.0 5.4 8.1 5.8 8.1 8.6 9.0 9.5 9.0 9.5 No. of Pieces Mini Pak* Quantity Caplug No. 2500 1000 2000 1000 1000 1000 1000 1200 1200 1200 1000 1000 500 800 600 800 400 750 300 750 750 700 700 1000 600 600 300 500 500 500 300 400 300 400 400 250 400 200 400 300 200 250 250 250 250 300 200 200 150 200 200 200 200 100 150 100 150 150 150 150 125 125 500 200 400 200 200 200 200 240 240 240 200 200 100 160 120 160 80 150 60 150 150 140 140 200 120 120 60 100 100 100 60 80 60 80 80 50 80 40 80 60 40 50 50 50 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A VC-937-8 VC-937-16 VC-985-8 VC-985-16 VC-1000-8 VC-1000-16 VC-1000-24 VC-1062-16 VC-1090-16 VC-1125-16 VC-1187-16 VC-1250-16 VC-1250-24 VC-1312-16 VC-1312-24 VC-1375-16 VC-1375-24 VC-1500-16 VC-1500-24 VC-1593-16 VC-1625-16 VC-1687-16 VC-1750-16 VC-1812-16 VC-1875-16 VC-2000-16 VC-2000-24 VC-2125-16 VC-2156-16 VC-2250-16 VC-2250-24 VC-2375-16 VC-2375-24 VC-2460-16 VC-2500-16 VC-2500-24 VC-2625-16 VC-2625-24 VC-2687-16 VC-2750-16 VC-2750-24 VC-2875-16 VC-3000-16 VC-3000-24 VC-3125-16 VC-3125-24 VC-3250-18 VC-3375-18 VC-3500-18 VC-3500-24 VC-3625-18 VC-3750-18 VC-3875-18 VC-4000-20 VC-4125-20 VC-4187-20 VC-4250-20 VC-4375-20 VC-4500-20 VC-4750-20 VC-5000-22 VC-5187-22 *Mini Paks are only available in the standard color(s). Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. 56 Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VC Series (cont.) Packaging Dimensions A Standard Carton Caplug No. in mm in B mm in C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity VC-5375-22 VC-5500-22 VC-5750-22 VC-6000-24 5.375 5.500 5.750 6.000 136.53 139.70 146.05 152.40 5.555 5.680 5.903 6.180 141.10 144.27 150.62 156.97 1.375 1.375 1.375 1.500 34.93 34.93 34.93 38.10 20 21 12 22 Caplug No. 9.0 9.5 5.4 10.0 100 100 50 90 N/A N/A N/A N/A VC-5375-22 VC-5500-22 VC-5750-22 VC-6000-24 VC-6250-24 VC-6500-24 VC-6750-24 VC-7000-24 6.250 6.500 6.750 7.000 158.75 165.10 171.45 177.80 6.430 6.680 6.930 7.180 163.32 169.67 176.02 182.37 1.500 1.500 1.500 1.500 38.10 38.10 38.10 38.10 23 22 20 16 10.4 10.0 9.0 7.2 90 80 70 50 N/A N/A N/A N/A VC-6250-24 VC-6500-24 VC-6750-24 VC-7000-24 VC-7250-24 VC-7500-24 VC-7750-28 VC-8000-28 7.250 7.500 7.750 8.000 184.15 190.50 196.85 203.20 7.430 7.680 7.930 8.180 188.72 195.07 201.42 207.77 1.500 1.500 1.750 1.750 38.10 38.10 44.45 44.45 22 19 19 20 10.0 8.6 8.6 9.0 70 50 50 50 N/A N/A N/A N/A VC-7250-24 VC-7500-24 VC-7750-28 VC-8000-28 VC-8500-28 VC-8750-28 VC-9000-28 VC-9250-28 8.500 8.750 9.000 9.250 215.90 222.25 228.60 234.95 8.680 8.930 9.200 9.450 220.47 226.82 233.68 240.03 1.750 1.750 1.750 1.750 44.45 44.45 44.45 44.45 22 23 21 22 10.0 10.4 9.5 10.0 50 50 40 40 N/A N/A N/A N/A VC-8500-28 VC-8750-28 VC-9000-28 VC-9250-28 VC-9375-28 VC-9500-28 VC-9625-28 VC-9875-28 9.375 9.500 9.625 9.875 238.10 241.30 244.48 250.83 9.575 9.700 9.825 10.075 243.21 246.38 249.56 255.91 1.750 1.750 1.750 1.750 44.45 44.45 44.45 44.45 22 23 23 24 10.0 10.4 10.4 10.9 40 40 40 40 N/A N/A N/A N/A VC-9375-28 VC-9500-28 VC-9625-28 VC-9875-28 VC-10000-32 VC-10312-32 VC-10750-32 VC-11000-32 10.000 10.312 10.750 11.000 254.00 261.92 273.05 279.40 10.200 10.512 10.950 11.200 259.08 267.00 278.13 284.48 2.000 2.000 2.000 2.000 50.80 50.80 50.80 50.80 23 17 18 19 10.4 7.6 8.1 8.6 35 25 25 25 N/A N/A N/A N/A VC-10000-32 VC-10312-32 VC-10750-32 VC-11000-32 VC-11375-32 VC-11750-32 VC-12000-32 VC-12250-32 11.375 11.750 12.000 12.250 288.93 298.45 304.80 311.15 11.575 11.950 12.200 12.450 294.01 303.53 309.88 316.23 2.000 2.000 2.000 2.000 50.80 50.80 50.80 50.80 19 20 21 22 8.6 9.0 9.5 10.0 25 25 25 25 N/A N/A N/A N/A VC-11375-32 VC-11750-32 VC-12000-32 VC-12250-32 VC-12500-32 VC-12625-32 VC-12875-32 VC-13250-32 12.500 12.625 12.875 13.250 317.50 320.68 327.03 336.50 12.700 12.825 13.075 13.470 322.58 325.76 332.11 342.14 2.000 2.000 2.000 2.000 50.80 50.80 50.80 50.80 22 23 23 24 10.0 10.4 10.4 10.9 25 25 25 25 N/A N/A N/A N/A VC-12500-32 VC-12625-32 VC-12875-32 VC-13250-32 VC-13500-32 VC-13600-32 VC-14000-32 VC-14250-32 13.500 13.600 14.000 14.250 342.90 345.44 355.60 361.95 13.720 13.820 14.220 14.470 348.49 351.03 361.19 367.54 2.000 2.000 2.000 2.000 50.80 50.80 50.80 50.80 25 26 27 27 11.3 11.8 12.2 12.2 25 25 25 25 N/A N/A N/A N/A VC-13500-32 VC-13600-32 VC-14000-32 VC-14250-32 VC-14500-32 VC-15000-32 VC-15625-32 VC-15875-32 14.500 15.000 15.625 15.875 368.30 381.00 396.88 403.23 14.720 15.220 15.845 16.115 373.89 386.59 402.46 409.32 2.000 2.000 2.000 2.000 50.80 50.80 50.80 50.80 28 30 32 33 12.7 13.6 14.5 15.0 25 25 25 25 N/A N/A N/A N/A VC-14500-32 VC-15000-32 VC-15625-32 VC-15875-32 VC-16000-32 VC-16500-32 VC-17375-40 VC-18000-40 16.000 16.500 17.375 18.000 406.50 419.10 441.33 457.20 16.240 16.740 17.615 18.240 412.50 425.20 447.42 463.30 2.000 2.000 2.500 2.500 50.80 50.80 63.50 63.50 40 36 40 32 18.1 16.3 18.1 14.5 25 20 20 15 N/A N/A N/A N/A VC-16000-32 VC-16500-32 VC-17375-40 VC-18000-40 VC-19000-40 VC-20000-40 VC-21000-40 VC-24000-48 19.000 20.000 21.000 24.000 482.60 508.00 533.40 609.60 19.240 20.240 21.240 24.240 488.70 514.10 539.50 615.70 2.500 2.500 2.500 3.000 63.50 63.50 63.50 76.20 37 42 47 52 16.8 19.1 21.3 23.6 15 15 15 15 N/A N/A N/A N/A VC-19000-40 VC-20000-40 VC-21000-40 VC-24000-48 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. Lengths are available in 1/16" (1.6mm) increments. Length tolerance is ±1/16" (1.6mm). For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- (227-5847) In Canada 1-800-387-7115 57 CAPS Vinyl EZ Series Flexible Vinyl Caps with Pull-Tab for Easy Removal EXPANDED Series EZ-Pull Vinyl Caps feature an extra long tab centered at the top of the closure which allows the cap to be fingerremoved easily, eliminating the use of tools which could damage threads or part surfaces. Molded from a specially formulated and flexible vinyl which enables a snug fit on parts, thereby providing better protection against dirt, moisture and impact damage. EZ Series A A C B .75 (19.0mm) MATERIAL: Vinyl STANDARD COLORS: Black and Red STANDARD OPTION COLORS*: White, Brown, Orange, Green, Gray, Blue, Yellow. A AVAILABILITY: Consult Factory. Note: EZE Series • EZ-187 through EZ-215 have a maximum length of 1.5". • EZ-240 through EZ-1480 have various maximum lengths of up to 4". Call factory for details. Note: • EZE Series is not available in high temperature material. All EZ Series parts are also available in special ergonomic pull-tab style EZE Series. Consult factory. VFE Series Vinyl Caps with Flat Ergonomic Pull-Tab EXPANDED Series VFE Caps feature a long, flat ergonomic pull-tab, which allows for easy removal. The ergonomic design offers an easier gripping surface and requires less pull for removal. E A C D B MATERIAL: Vinyl STANDARD COLORS: Black and Red STANDARD OPTION COLORS*: White, Brown, Orange, Green, Gray, Blue, Yellow. AVAILABILITY: Consult Factory. Free sample requests for non-catalog lengths/colors are subject to availability. 58 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. EZ Series Packaging Dimensions A Standard Carton Caplug No. in mm in B mm in C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity Caplug No. EZ-187-12 EZ-215-12 EZ-240-12 EZ-303-12 0.187 0.215 0.240 0.303 4.74 5.46 6.09 7.69 0.500 0.500 0.625 0.625 12.70 12.70 15.87 15.87 0.093 0.093 0.125 0.125 2.36 2.36 3.17 3.17 11 11 17 19 5.0 5.0 7.7 8.6 5000 5000 4000 4000 1000 1000 800 800 EZ-187-12 EZ-215-12 EZ-240-12 EZ-303-12 EZ-365-12 EZ-386-12 EZ-406-12 EZ-427-12 0.365 0.386 0.406 0.427 9.27 9.80 10.31 10.84 0.625 0.625 0.625 0.625 15.87 15.87 15.87 15.87 0.125 0.125 0.125 0.125 3.17 3.17 3.17 3.17 19 15 17 18 8.6 6.8 7.7 8.1 3500 4000 4000 3000 700 800 800 600 EZ-365-12 EZ-386-12 EZ-406-12 EZ-427-12 EZ-460-12 EZ-490-12 EZ-521-12 EZ-552-12 0.460 0.490 0.521 0.552 11.68 12.44 13.23 14.02 0.500 0.687 0.625 0.687 12.70 17.44 15.88 17.44 0.100 0.125 0.125 0.125 2.54 3.17 3.17 3.17 18 17 18 19 8.1 7.7 8.1 8.6 3000 2500 2500 2500 600 500 500 500 EZ-460-12 EZ-490-12 EZ-521-12 EZ-552-12 EZ-600-12 EZ-615-12 EZ-655-12 EZ-670-12 0.600 0.615 0.655 0.670 15.24 15.62 16.63 17.02 0.812 0.687 0.875 0.800 20.62 17.44 22.22 20.32 0.187 0.125 0.187 0.190 4.75 3.17 4.75 4.83 14 16 16 18 6.4 7.2 7.3 8.1 2000 2000 2000 2000 400 400 400 400 EZ-600-12 EZ-615-12 EZ-655-12 EZ-670-12 EZ-677-12 EZ-695-12 EZ-735-12 EZ-760-12 0.677 0.695 0.735 0.760 17.19 17.65 18.66 19.30 0.812 0.812 0.812 0.800 20.62 20.62 20.62 20.32 0.187 0.187 0.187 0.190 4.75 4.75 4.75 4.83 19 13 16 10 8.6 5.9 7.2 4.5 2000 1500 1500 2000 400 300 300 400 EZ-677-12 EZ-695-12 EZ-735-12 EZ-760-12 EZ-797-12 EZ-835-12 EZ-860-12 EZ-922-12 0.797 0.835 0.860 0.922 20.24 21.20 21.84 23.41 0.812 0.843 0.843 0.875 20.62 21.41 21.41 22.22 0.187 0.187 0.187 0.187 4.75 4.75 4.75 4.75 16 17 18 12 7.3 7.7 8.1 5.4 1500 1500 1500 1000 300 300 300 200 EZ-797-12 EZ-835-12 EZ-860-12 EZ-922-12 EZ-985-12 EZ-1048-12 EZ-1110-12 EZ-1175-12 0.985 1.048 1.110 1.175 25.01 27.53 28.19 29.85 0.875 1.000 1.125 0.750 22.22 25.40 28.58 19.05 0.187 0.187 0.187 0.325 4.75 4.75 4.75 8.26 17 15 17 12 7.7 6.8 7.7 5.4 1250 1000 1000 600 250 200 200 120 EZ-985-12 EZ-1048-12 EZ-1110-12 EZ-1175-12 EZ-1230-12 EZ-1355-12 EZ-1480-12 1.230 1.355 1.480 31.24 34.41 37.59 1.125 1.125 1.000 28.58 28.58 25.40 0.187 0.250 0.250 4.75 6.35 6.35 15 22 16 6.8 10.0 7.3 900 800 800 180 160 160 EZ-1230-12 EZ-1355-12 EZ-1480-12 VFE Series Packaging Dimensions A B Standard Carton C D E mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity Caplug No. 13.6 20.4 16.3 8.1 5000 8000 5000 2000 1000 1000 1000 400 VFE-312-8 VFE-320-10 VFE-375-8 VFE-406-8 32 47 60 25 62 14.5 21.3 27.2 11.3 28.1 5000 5000 8000 5000 5000 1000 1000 1000 1000 1000 VFE-420-10 VFE-437-8 VFE-450-6 VFE-470-8 VFE-500-8 43 20 39 41 61 19.5 9.1 17.7 18.6 27.7 4000 2500 3000 2500 2000 800 500 600 500 400 VFE-530-10 VFE-595-10 VFE-750-12 VFE-1000-10 VFE-1125-12 Caplug No. in mm in mm in mm in mm in VFE-312-8 VFE-320-10 VFE-375-8 VFE-406-8 0.312 0.320 0.375 0.406 7.92 8.13 9.53 10.31 0.500 0.625 0.500 0.500 12.70 15.88 12.70 12.70 0.145 0.100 0.325 - 3.68 2.54 8.26 - 0.600 0.600 0.600 0.650 15.24 15.24 15.24 16.51 0.231 0.300 0.250 0.406 5.87 7.62 6.35 10.31 30 45 36 18 VFE-420-10 VFE-437-8 VFE-450-6 VFE-470-8 VFE-500-8 0.420 0.437 0.450 0.470 0.500 10.67 11.10 11.43 11.94 12.70 0.625 0.500 0.375 0.500 0.500 15.88 12.70 9.53 12.70 12.70 0.170 0.155 0.300 0.325 4.32 3.94 7.62 8.26 0.570 0.600 0.600 0.780 0.600 14.48 15.24 15.24 19.81 15.24 0.300 0.350 0.385 0.470 0.380 7.62 8.89 9.78 11.94 9.65 VFE-530-10 VFE-595-10 VFE-750-12 VFE-1000-10 VFE-1125-12 0.530 0.595 0.750 1.000 1.125 13.46 15.11 19.05 25.40 28.58 0.625 0.625 0.750 0.625 0.750 15.88 15.88 19.05 15.88 19.05 0.225 0.315 0.375 0.375 5.72 8.00 9.53 9.53 0.500 0.675 0.570 0.600 0.650 12.70 17.15 14.48 15.24 16.51 0.320 0.450 0.300 0.590 0.640 8.13 11.43 7.62 14.99 16.26 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 59 CAPS Vinyl VFC Series Flexible Vinyl Caps with Flat Pull-Tab for Easy Removal Series VFC Caps feature a long flat tab centered at the top of the closure, which allows for easy removal of the cap. D B C MATERIAL: Vinyl STANDARD COLORS: Black and Red STANDARD OPTION COLORS*: White, Brown, Orange, Green, Gray, Blue, Yellow. A AVAILABILITY: Consult Factory. Note: • VFC-180 through VFC-240 have a maximum length of 1.5". • VFC-302 through VFC-1605 have various maximum lengths of up to 4". Call factory for details. Free sample requests for non-catalog lengths/colors are subject to availability. 60 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. CAPS Vinyl Industry’s most extensive custom capabilities. See pages 10-11 for details. VFC Series Packaging Dimensions A B Standard Carton C D Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity Caplug No. 3.6 6.8 4.1 6.8 5000 5000 5000 5000 1000 1000 1000 1000 VFC-180-8 VFC-180-16 VFC-207-8 VFC-207-16 8 16 7 20 3.6 7.3 3.2 9.1 5000 5000 4000 4000 1000 1000 800 800 VFC-240-8 VFC-240-16 VFC-302-8 VFC-302-16 3.18 3.18 3.18 3.18 20 18 16 8 9.1 8.2 7.3 3.6 5000 3000 2500 3000 1000 600 500 600 VFC-365-8 VFC-365-12 VFC-365-16 VFC-396-8 0.125 0.125 0.125 0.125 3.18 3.18 3.18 3.18 19 17 16 13 8.6 7.7 7.3 5.9 3000 3000 2000 3000 600 600 400 600 VFC-396-16 VFC-410-8 VFC-410-16 VFC-427-8 25.40 12.70 25.40 12.70 0.125 0.125 0.125 0.125 3.18 3.18 3.18 3.18 18 12 18 15 8.2 5.4 8.2 6.8 2500 2000 2000 2500 500 400 400 500 VFC-427-16 VFC-470-8 VFC-470-16 VFC-490-8 1.000 0.500 1.000 0.500 25.40 12.70 25.40 12.70 0.125 0.125 0.125 0.125 3.18 3.18 3.18 3.18 13 11 14 19 5.9 5.0 6.4 8.6 1500 2000 1500 3000 300 400 300 600 VFC-490-16 VFC-521-8 VFC-521-16 VFC-552-8 17.45 17.45 15.88 15.88 0.750 1.000 0.500 1.000 19.05 25.40 12.70 25.40 0.125 0.125 0.125 0.125 3.18 3.18 3.18 3.18 15 17 8 16 6.8 7.7 3.6 7.3 2000 1500 1500 1500 400 300 300 300 VFC-552-12 VFC-552-16 VFC-590-8 VFC-590-16 0.687 0.687 0.687 0.687 17.45 17.45 17.45 17.45 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 0.125 0.125 0.125 0.125 3.18 3.18 3.18 3.18 9 17 9 13 4.1 7.7 4.1 5.9 2000 2000 1000 1000 400 400 200 200 VFC-615-8 VFC-615-16 VFC-677-8 VFC-677-16 18.66 18.66 18.66 20.24 0.812 0.812 0.812 0.812 20.63 20.63 20.63 20.63 0.500 0.750 1.000 0.500 12.70 19.05 25.40 12.70 0.187 0.187 0.187 0.187 4.75 4.75 4.75 4.75 8 17 16 8 3.6 7.7 7.3 3.6 1000 1250 1000 900 200 250 200 180 VFC-735-8 VFC-735-12 VFC-735-16 VFC-797-8 0.797 0.865 0.865 0.990 20.24 21.97 21.97 25.14 0.812 0.843 0.843 0.875 20.63 21.41 21.41 22.23 1.000 0.500 1.000 0.500 25.40 12.70 25.40 12.70 0.187 0.187 0.187 0.187 4.75 4.75 4.75 4.75 17 14 15 5 7.7 6.4 6.8 2.3 900 1000 800 600 180 200 160 120 VFC-797-16 VFC-865-8 VFC-865-16 VFC-990-8 0.990 1.230 1.230 1.605 1.605 25.14 31.24 31.24 40.76 40.76 0.875 1.125 1.125 1.250 1.250 22.23 28.58 28.58 31.75 31.75 1.000 1.000 1.500 1.000 1.500 25.40 25.40 38.10 25.40 38.10 0.187 0.187 0.187 0.250 0.250 4.75 4.75 4.75 6.35 6.35 9 11 18 16 17 4.1 5.0 8.2 7.3 7.7 600 500 500 400 400 120 100 100 80 80 VFC-990-16 VFC-1230-16 VFC-1230-24 VFC-1605-16 VFC-1605-24 Caplug No. in mm in mm in mm in mm VFC-180-8 VFC-180-16 VFC-207-8 VFC-207-16 0.180 0.180 0.207 0.207 4.57 4.57 5.25 5.25 0.500 0.500 0.625 0.625 12.70 12.70 15.88 15.88 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 0.062 0.062 0.125 0.125 1.57 1.57 3.18 3.18 8 15 9 15 VFC-240-8 VFC-240-16 VFC-302-8 VFC-302-16 0.240 0.240 0.302 0.302 6.09 6.09 7.67 7.67 0.625 0.625 0.625 0.625 15.88 15.88 15.88 15.88 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 0.125 0.125 0.125 0.125 3.18 3.18 3.18 3.18 VFC-365-8 VFC-365-12 VFC-365-16 VFC-396-8 0.365 0.365 0.365 0.396 9.27 9.27 9.27 10.05 0.625 0.625 0.625 0.625 15.88 15.88 15.88 15.88 0.500 0.750 1.000 0.500 12.70 19.05 25.40 12.70 0.125 0.125 0.125 0.125 VFC-396-16 VFC-410-8 VFC-410-16 VFC-427-8 0.396 0.410 0.410 0.427 10.05 10.41 10.41 10.84 0.625 0.687 0.687 0.625 15.88 17.45 17.45 15.88 1.000 0.500 1.000 0.500 25.40 12.70 25.40 12.70 VFC-427-16 VFC-470-8 VFC-470-16 VFC-490-8 0.427 0.470 0.470 0.490 10.84 11.93 11.93 12.44 0.625 0.625 0.625 0.625 15.88 15.88 15.88 15.88 1.000 0.500 1.000 0.500 VFC-490-16 VFC-521-8 VFC-521-16 VFC-552-8 0.490 0.521 0.521 0.552 12.44 13.23 13.23 14.02 0.625 0.625 0.625 0.687 15.88 15.88 15.88 17.45 VFC-552-12 VFC-552-16 VFC-590-8 VFC-590-16 0.552 0.552 0.590 0.590 14.02 14.02 14.98 14.98 0.687 0.687 0.625 0.625 VFC-615-8 VFC-615-16 VFC-677-8 VFC-677-16 0.615 0.615 0.677 0.677 15.62 15.62 17.19 17.19 VFC-735-8 VFC-735-12 VFC-735-16 VFC-797-8 0.735 0.735 0.735 0.797 VFC-797-16 VFC-865-8 VFC-865-16 VFC-990-8 VFC-990-16 VFC-1230-16 VFC-1230-24 VFC-1605-16 VFC-1605-24 Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- *Mini Paks are only available in the standard color(s). (227-5847) In Canada 1-800-387-7115 61 CAPS Vinyl V VC Vent-A-Cap™ Series The Vent-A-Cap Series consists of several styles of caps used to protect the ends of tubing connectors and instrument tips. Vented for air release and easy removal, the vented caps are also useful in the masking industry. Venting for airflow assures that the cap won’t pop off during extreme heat. Caps used in the medical industry allow for airflow during ETO gas sterilization. Series 20, Series 22 and Series 26 are tapered to fit multiple sizes for a variety of tubing and instruments. Series 29 is offered in a straight style. Vinyl Vented Caps MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Green, Gray, Blue, Yellow. Tapered AVAILABILITY: Consult Factory. Tapered Tapered Free sample requests for non-catalog lengths/colors are subject to availability. Note: VVC Series is available in standard catalog length only. Note: VVC Vent-A-Cap Series is also available in anti-static and medical grade materials upon request only. 62 * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. V VC Vent-A-Cap™ Series 20 Series Packaging Dimensions A Standard Carton Caplug No. To Fit Tube Size in mm in B mm in C mm in D mm VVC-2071 VVC-2072 VVC-2073 VVC-2074 VVC-2075 VVC-2076 1/4 x 1/16 1/4 x 3/32 3/8 x 1/16 3/8 x 3/32 1/2 x 1/16 1/2 x 3/32 0.200 0.250 0.250 0.250 0.250 0.275 5.08 6.35 6.35 6.35 6.35 6.99 0.425 0.500 0.525 0.610 0.650 0.735 10.80 12.70 13.34 15.49 16.51 18.67 1.600 1.600 1.600 1.600 1.600 1.600 40.64 40.64 40.64 40.64 40.64 40.64 0.055 0.055 0.055 0.055 0.055 0.055 1.40 1.40 1.40 1.40 1.40 1.40 Shipping Wt. (Approx.) lbs kgs 24 28 33 38 40 31 10.9 12.7 15.0 17.2 18.1 14.1 No. of Pieces Mini Pak* Quantity Caplug No. 5000 5000 5000 5000 5000 4000 1000 1000 1000 1000 1000 800 VVC-2071 VVC-2072 VVC-2073 VVC-2074 VVC-2075 VVC-2076 22 Series Packaging Dimensions A Standard Carton Caplug No. To Fit Tube Size in mm in B mm in C mm in D mm VVC-2220 VVC-2221 VVC-2222 VVC-2223 VVC-2224 VVC-2225 VVC-2226 VVC-2227 VVC-2228 VVC-2229 VVC-2230 1/8 x 1/32 1/8 x 1/16 3/16 x 1/16 1/4 x 1/16 1/4 x 1/32 3/8 x 1/16 3/8 x 3/32 1/2 x 1/16 1/2 x 3/32 1/2 x 1/8 5/8 x 3/32 0.080 0.156 0.156 0.200 0.240 0.250 0.250 0.312 0.312 0.312 0.330 2.03 3.96 3.96 5.08 6.10 6.35 6.35 7.92 7.92 7.92 8.38 0.190 0.310 0.340 0.400 0.450 0.510 0.590 0.650 0.700 0.750 0.880 4.83 7.87 8.64 10.16 11.43 12.95 14.99 16.51 17.78 19.05 23.35 0.430 1.075 1.075 1.075 1.075 1.075 1.175 1.175 1.175 1.175 1.175 10.92 37.31 27.31 27.31 27.31 27.31 29.85 29.85 29.85 29.85 29.85 0.045 0.055 0.055 0.055 0.055 0.055 0.055 0.060 0.060 0.060 0.065 1.14 1.40 1.40 1.40 1.40 1.40 1.40 1.52 1.52 1.52 1.65 Shipping Wt. (Approx.) lbs kgs 11 17 26 32 35 33 37 39 29 31 39 5.0 7.7 11.8 14.5 15.9 15.0 16.8 17.7 13.2 14.1 17.7 No. of Pieces Mini Pak* Quantity Caplug No. 10000 5000 5000 5000 5000 5000 4000 4000 3000 3000 3000 1000 1000 1000 1000 1000 1000 800 800 600 600 600 VVC-2220 VVC-2221 VVC-2222 VVC-2223 VVC-2224 VVC-2225 VVC-2226 VVC-2227 VVC-2228 VVC-2229 VVC-2230 26 Series Packaging Dimensions A Standard Carton Caplug No. To Fit Tube Size in mm in B mm in C mm in D mm VVC-2600 VVC-2601 VVC-2602 VVC-2603 VVC-2604 VVC-2605 VVC-2606 VVC-2607 VVC-2608 VVC-2609 VVC-2610 1/8 x 1/32 1/8 x 1/16 3/16 x 1/16 1/4 x 1/16 1/4 x 3/32 3/8 x 1/16 3/8 x 3/32 1/2 x 1/16 1/2 x 3/32 1/2 x 1/8 5/8 x 3/32 0.160 0.190 0.240 0.325 0.375 0.440 0.475 0.550 0.630 0.650 0.775 4.06 4.83 6.10 8.26 9.53 11.18 12.07 13.97 16.00 16.51 19.69 0.210 0.275 0.340 0.400 0.470 0.525 0.585 0.650 0.710 0.775 0.840 5.33 6.99 8.64 10.16 11.94 13.34 14.86 16.51 18.03 19.69 21.34 0.400 0.650 0.650 0.750 0.750 0.750 0.750 0.800 0.800 0.800 0.800 10.16 16.25 16.25 19.05 19.05 19.05 19.05 20.32 20.32 20.32 20.32 0.045 0.055 0.055 0.055 0.055 0.055 0.055 0.060 0.060 0.060 0.060 1.14 1.40 1.40 1.40 1.40 1.40 1.40 1.52 1.52 1.52 1.52 Shipping Wt. (Approx.) lbs kgs 22 33 32 26 26 30 35 33 32 34 37 10.0 15.0 14.5 11.8 11.8 13.6 15.9 15.0 14.5 15.4 16.8 No. of Pieces Mini Pak* Quantity Caplug No. 10000 10000 8000 5000 5000 5000 5000 3000 3000 3000 3000 1000 1000 1000 1000 1000 1000 1000 600 600 600 600 VVC-2600 VVC-2601 VVC-2602 VVC-2603 VVC-2604 VVC-2605 VVC-2606 VVC-2607 VVC-2608 VVC-2609 VVC-2610 29 Series Packaging Dimensions A Standard Carton Caplug No. To Fit Tube Size in mm in B mm in C mm in D mm VVC-2920 VVC-2922 VVC-2924 VVC-2926 VVC-2928 VVC-2930 VVC-2932 VVC-2934 1/8 x 1/16 3/16 x 1/16 1/4 x 1/16 1/4 x 3/32 3/8 x 1/16 3/8 x 3/32 1/2 x 3/32 5/8 x 3/32 0.230 0.292 0.355 0.417 0.480 0.542 0.667 0.792 5.84 7.45 9.02 10.59 12.19 13.77 16.94 20.12 0.281 0.343 0.415 0.477 0.540 0.602 0.737 0.875 7.14 8.71 10.54 12.12 13.72 15.29 18.72 22.23 0.700 0.650 0.750 0.750 0.850 0.900 0.875 0.875 17.78 16.51 19.05 19.05 21.59 22.86 22.23 22.23 0.045 0.050 0.055 0.055 0.060 0.060 0.060 0.065 1.14 1.27 1.40 1.40 1.52 1.52 1.52 1.65 1-888- 21 23 28 41 41 44 35 37 9.5 10.4 12.7 18.6 18.6 20.0 15.9 16.8 No. of Pieces Mini Pak* Quantity Caplug No. 5000 5000 5000 5000 5000 5000 3000 3000 1000 1000 1000 1000 1000 1000 600 600 VVC-2920 VVC-2922 VVC-2924 VVC-2926 VVC-2928 VVC-2930 VVC-2932 VVC-2934 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call Shipping Wt. (Approx.) lbs kgs (227-5847) In Canada 1-800-387-7115 63 CAPS Vinyl VCF Series Vinyl Caps with Flanges Series VCF Vinyl Caps with Flanges ensure easy removal with a flange at the closed end that is small enough not to interfere, but large enough to grasp during removal. These caps are available in most of the Series VC sizes. Note: VCF Series is available without a flanged tip – see VC Series (pgs. 54-57). MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow. AVAILABILITY: Consult Factory. Note: • VCF-125 has a maximum length of 1.5". • VCF-140 through VCF-250 have a maximum length of 2". • VCF-281 through VCF-3000 have various maximum lengths of up to 8". Call factory for details. Note: VCF Series is not available in high temperature material. Free sample requests for non-catalog lengths/colors are subject to availability. 64 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VCF Series Packaging Dimensions A Standard Carton Caplug No. in mm in B mm in C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity Caplug No. VCF-125-8 VCF-125-16 VCF-140-8 VCF-140-16 0.125 0.125 0.140 0.140 3.17 3.17 3.55 3.55 0.035 0.035 0.040 0.040 0.89 0.89 1.02 1.02 0.500 1.000 0.500 1.000 12.7 25.4 12.7 25.4 3 4 2 5 1.4 1.8 1.0 2.3 5000 5000 5000 5000 1000 1000 1000 1000 VCF-125-8 VCF-125-16 VCF-140-8 VCF-140-16 VCF-156-8 VCF-156-16 VCF-172-8 VCF-172-16 0.156 0.156 0.172 0.172 3.96 3.96 4.36 4.36 0.040 0.040 0.040 0.040 1.02 1.02 1.02 1.02 0.500 1.000 0.500 1.000 12.7 25.4 12.7 25.4 2 6 3 6 1.0 2.7 1.4 2.7 5000 5000 5000 5000 1000 1000 1000 1000 VCF-156-8 VCF-156-16 VCF-172-8 VCF-172-16 VCF-187-8 VCF-187-16 VCF-187-24 VCF-203-8 0.187 0.187 0.187 0.203 4.74 4.74 4.74 5.15 0.040 0.040 0.040 0.045 1.02 1.02 1.02 1.14 0.500 1.000 1.500 0.500 12.7 25.4 38.1 12.7 3 6 16 4 1.4 2.7 7.3 1.8 5000 5000 4000 5000 1000 1000 800 1000 VCF-187-8 VCF-187-16 VCF-187-24 VCF-203-8 VCF-203-16 VCF-218-8 VCF-218-16 VCF-224-8 0.203 0.218 0.218 0.224 5.15 5.53 5.53 5.69 0.045 0.045 0.045 0.045 1.14 1.14 1.14 1.14 1.000 0.500 1.000 0.500 25.4 12.7 25.4 12.7 8 5 9 6 3.6 2.3 4.1 2.7 5000 5000 5000 5000 1000 1000 1000 1000 VCF-203-16 VCF-218-8 VCF-218-16 VCF-224-8 VCF-224-16 VCF-234-8 VCF-234-16 VCF-250-8 0.224 0.234 0.234 0.250 5.69 5.94 5.94 6.35 0.045 0.045 0.045 0.050 1.14 1.14 1.14 1.27 1.000 0.500 1.000 0.500 25.4 12.7 25.4 12.7 10 5 10 6 4.5 2.3 4.5 2.7 5000 5000 5000 5000 1000 1000 1000 1000 VCF-224-16 VCF-234-8 VCF-234-16 VCF-250-8 VCF-250-16 VCF-281-8 VCF-281-16 VCF-304-8 0.250 0.281 0.281 0.304 6.35 7.13 7.13 7.72 0.050 0.050 0.050 0.055 1.27 1.27 1.27 1.40 1.000 0.500 1.000 0.500 25.4 12.7 25.4 12.7 15 6 15 7 6.8 2.7 6.8 3.2 5000 5000 5000 5000 1000 1000 1000 1000 VCF-250-16 VCF-281-8 VCF-281-16 VCF-304-8 VCF-304-16 VCF-312-8 VCF-312-16 VCF-312-24 0.304 0.312 0.312 0.312 7.72 7.92 7.92 7.92 0.055 0.055 0.055 0.055 1.40 1.40 1.40 1.40 1.000 0.500 1.000 1.500 25.4 12.7 25.4 38.1 16 7 21 24 7.3 3.2 9.5 10.9 5000 5000 5000 5000 1000 1000 1000 1000 VCF-304-16 VCF-312-8 VCF-312-16 VCF-312-24 VCF-343-8 VCF-343-16 VCF-375-8 VCF-375-16 0.343 0.343 0.375 0.375 8.71 8.71 9.52 9.52 0.055 0.055 0.060 0.060 1.40 1.40 1.52 1.52 0.500 1.000 0.500 1.000 12.7 25.4 12.7 25.4 9 8 9 13 4.1 3.6 4.1 5.9 5000 2500 5000 2500 1000 500 1000 500 VCF-343-8 VCF-343-16 VCF-375-8 VCF-375-16 VCF-406-8 VCF-406-16 VCF-437-8 VCF-437-16 0.406 0.406 0.437 0.437 10.31 10.31 11.09 11.09 0.060 0.060 0.060 0.060 1.52 1.52 1.52 1.52 0.500 1.000 0.500 1.000 12.7 25.4 12.7 25.4 10 9 11 13 4.5 4.1 5.0 5.9 5000 2500 5000 2500 1000 500 1000 500 VCF-406-8 VCF-406-16 VCF-437-8 VCF-437-16 VCF-467-8 VCF-467-16 VCF-500-8 VCF-500-16 0.467 0.467 0.500 0.500 11.86 11.86 12.70 12.70 0.060 0.060 0.060 0.060 1.52 1.52 1.52 1.52 0.500 1.000 0.500 1.000 12.7 25.4 12.7 25.4 12 15 12 17 5.4 6.8 5.4 7.7 5000 2500 5000 2500 1000 500 1000 500 VCF-467-8 VCF-467-16 VCF-500-8 VCF-500-16 VCF-531-8 VCF-531-16 VCF-562-8 VCF-562-16 VCF-600-8 0.531 0.531 0.562 0.562 0.600 13.48 13.48 14.27 14.27 15.24 0.060 0.060 0.065 0.065 0.065 1.52 1.52 1.65 1.65 1.65 0.500 1.000 0.500 1.000 0.500 12.7 25.4 12.7 25.4 12.7 14 13 9 15 11 6.4 5.9 4.1 6.8 5.0 5000 2500 2500 2500 3000 1000 500 500 500 600 VCF-531-8 VCF-531-16 VCF-562-8 VCF-562-16 VCF-600-8 Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- *Mini Paks are only available in the standard color(s). ® (227-5847) In Canada 1-800-387-7115 65 CAPS Vinyl VCF Series (cont.) Packaging Dimensions A Standard Carton Caplug No. in mm in B mm in C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity Caplug No. VCF-600-16 VCF-625-8 VCF-625-16 VCF-625-24 0.600 0.625 0.625 0.625 15.24 15.87 15.87 15.87 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 1.000 0.500 1.000 1.500 25.4 12.7 25.4 38.1 16 10 17 20 7.3 4.5 7.7 9.1 2000 2500 2500 2000 400 500 500 400 VCF-600-16 VCF-625-8 VCF-625-16 VCF-625-24 VCF-640-8 VCF-640-16 VCF-665-8 VCF-665-16 0.640 0.640 0.665 0.665 16.26 16.26 16.89 16.89 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 0.500 1.000 0.500 1.000 12.7 25.4 12.7 25.4 20 20 21 21 9.1 9.1 9.5 9.5 4000 2000 4000 2000 800 400 800 400 VCF-640-8 VCF-640-16 VCF-665-8 VCF-665-16 VCF-687-8 VCF-687-16 VCF-750-8 VCF-750-16 0.687 0.687 0.750 0.750 17.44 17.44 19.05 19.05 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 0.500 1.000 0.500 1.000 12.7 25.4 12.7 25.4 11 8 13 9 5.0 3.6 5.9 4.1 2500 1000 2500 1000 500 200 500 200 VCF-687-8 VCF-687-16 VCF-750-8 VCF-750-16 VCF-812-8 VCF-812-16 VCF-812-24 VCF-843-8 0.812 0.812 0.812 0.843 20.62 20.62 20.62 21.41 0.065 0.065 0.065 0.070 1.65 1.65 1.65 1.79 0.500 1.000 1.500 0.500 12.7 25.4 38.1 12.7 14 10 16 14 6.4 4.5 7.3 6.4 2500 1000 1000 2500 500 200 200 500 VCF-812-8 VCF-812-16 VCF-812-24 VCF-843-8 VCF-843-16 VCF-875-8 VCF-875-16 VCF-875-24 0.843 0.875 0.875 0.875 21.41 22.22 22.22 22.22 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 1.000 0.500 1.000 1.500 25.4 12.7 25.4 38.1 10 14 10 14 4.5 6.4 4.5 6.4 1000 2500 1000 1000 200 500 200 200 VCF-843-16 VCF-875-8 VCF-875-16 VCF-875-24 VCF-937-8 VCF-937-16 VCF-985-8 VCF-985-16 0.937 0.937 0.985 0.985 23.79 23.79 25.02 25.02 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 0.500 1.000 0.500 1.000 12.7 25.4 12.7 25.4 18 11 16 13 8.2 5.0 7.3 5.9 2500 1000 2000 1000 500 200 400 200 VCF-937-8 VCF-937-16 VCF-985-8 VCF-985-16 VCF-1000-8 VCF-1000-16 1.000 1.000 25.40 25.40 0.070 0.070 1.79 1.79 0.500 1.000 12.7 25.1 7 13 3.2 5.9 1000 1000 200 200 VCF-1000-8 VCF-1000-16 Note: • VCF-125 has a maximum length of 1.5". • VCF-140 through VCF-250 have a maximum length of 2". • VCF-281 through VCF-3000 have various maximum lengths of up to 8". Call factory for details. Note: VCF Series is not available in high temperature material. Free sample requests for non-catalog lengths/colors are subject to availability. 66 *Mini Paks are only available in the standard color(s). Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VCF Series (cont.) Packaging Dimensions A Caplug No. Standard Carton B C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity Caplug No. in mm in mm in VCF-1000-24 VCF-1062-16 VCF-1125-16 VCF-1187-16 1.000 1.062 1.125 1.187 25.40 26.97 28.57 30.15 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 1.500 1.000 1.000 1.000 38.10 25.40 25.40 25.40 19 19 22 19 8.6 8.6 10.0 8.6 1000 1200 1200 1000 200 240 240 200 VCF-1000-24 VCF-1062-16 VCF-1125-16 VCF-1187-16 VCF-1250-16 VCF-1250-24 VCF-1312-16 VCF-1312-24 1.250 1.250 1.312 1.312 31.75 31.75 33.32 33.32 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 1.000 1.500 1.000 1.500 25.40 38.10 25.40 38.10 18 14 15 17 8.2 6.4 6.8 7.7 1000 500 800 600 200 100 160 120 VCF-1250-16 VCF-1250-24 VCF-1312-16 VCF-1312-24 VCF-1375-16 VCF-1375-24 VCF-1500-16 VCF-1500-24 1.375 1.375 1.500 1.500 34.92 34.92 38.10 38.10 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 1.000 1.500 1.000 1.500 25.40 38.10 25.40 38.10 16 12 16 10 7.3 5.4 7.3 4.5 800 400 750 300 160 80 150 60 VCF-1375-16 VCF-1375-24 VCF-1500-16 VCF-1500-24 VCF-1625-16 VCF-1687-16 VCF-1750-16 VCF-1875-16 1.625 1.687 1.750 1.875 41.27 42.84 44.45 47.62 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 1.000 1.000 1.000 1.000 25.40 25.40 25.40 25.40 19 20 21 20 8.6 9.1 9.5 9.1 750 700 700 600 150 140 140 120 VCF-1625-16 VCF-1687-16 VCF-1750-16 VCF-1875-16 VCF-2000-16 VCF-2000-24 VCF-2125-16 VCF-2250-16 2.000 2.000 2.125 2.250 50.80 50.80 53.98 57.15 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 1.000 1.500 1.000 1.000 25.40 38.10 25.40 25.40 21 16 15 16 9.5 7.3 6.8 7.3 600 300 500 500 120 60 100 100 VCF-2000-16 VCF-2000-24 VCF-2125-16 VCF-2250-16 VCF-2250-24 VCF-2375-16 VCF-2375-24 VCF-2500-16 2.250 2.375 2.375 2.500 57.15 60.33 60.33 63.50 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 1.500 1.000 1.500 1.000 38.10 25.40 38.10 25.40 16 15 17 16 7.3 6.8 7.7 7.3 300 400 300 400 60 80 60 80 VCF-2250-24 VCF-2375-16 VCF-2375-24 VCF-2500-16 VCF-2500-24 VCF-2625-16 VCF-2625-24 VCF-2750-16 2.500 2.625 2.625 2.750 63.50 66.68 66.68 69.85 0.070 0.070 0.070 0.070 1.79 1.79 1.79 1.79 1.500 1.000 1.500 1.000 38.10 25.40 38.10 25.40 15 17 19 17 6.8 7.7 8.6 7.7 250 400 200 300 50 80 40 60 VCF-2500-24 VCF-2625-16 VCF-2625-24 VCF-2750-16 VCF-2750-24 VCF-3000-16 VCF-3000-24 2.750 3.000 3.000 69.85 76.20 76.20 0.070 0.070 0.070 1.79 1.79 1.79 1.500 1.000 1.500 38.10 25.40 38.10 21 15 25 9.5 6.8 11.3 200 250 250 40 50 50 VCF-2750-24 VCF-3000-16 VCF-3000-24 Note: • VCF-125 has a maximum length of 1.5". • VCF-140 through VCF-250 have a maximum length of 2". • VCF-281 through VCF-3000 have various maximum lengths of up to 8". Call factory for details. Note: VCF Series is not available in high temperature material. *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 67 CAPS Vinyl VF Series Vinyl Flange Covers Series VF Vinyl Flange Covers seal out dust and moisture during shipment to protect flange surfaces. These covers are quick and easy to apply, and provide a snug fit for flanged and beaded tubes. Series VF is available in a variety of sizes. MATERIAL: Vinyl STANDARD COLOR: Yellow STANDARD OPTION COLORS*: White, Black, Brown, Orange, Red, Green, Gray, Blue. AVAILABILITY: Consult Factory. Note: Also available in a more flexible, low durometer vinyl with standard color yellow. Consult factory. Note: VF Series is not available in high temperature material. VAS Series Vinyl American Standard Association Flange Covers Designed to accommodate most American Standard Association, Navy and Military sizes, Series VAS Vinyl Flange Covers protect flanges by sealing out dust and moisture during shipment. Series VAS is available in a wide range of sizes. MATERIAL: Vinyl STANDARD COLOR: Yellow STANDARD OPTION COLORS*: White, Black, Brown, Orange, Red, Green, Gray, Blue. AVAILABILITY: Consult Factory. Free sample requests for non-catalog lengths/colors are subject to availability. 68 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VF Series Packaging Dimensions A Standard Carton in mm in mm in mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity VF-680 VF-930 VF-1000 VF-1310 0.680 0.930 1.000 1.310 17.27 23.62 25.40 33.27 1.310 1.550 1.620 1.930 33.27 39.37 41.14 49.02 0.065 0.065 0.065 0.065 1.650 1.650 1.650 1.650 24 16 24 16 10.9 7.3 10.9 7.3 2000 1500 1500 1000 400 300 300 200 VF-680 VF-930 VF-1000 VF-1310 VF-1500 VF-2000 VF-2180 VF-2500 1.500 2.000 2.180 2.500 38.10 50.80 55.37 63.50 2.195 2.695 2.860 3.180 55.75 68.45 72.64 80.77 0.065 0.065 0.065 0.065 1.650 1.650 1.650 1.650 23 22 20 17 10.4 10.0 9.1 7.7 900 600 500 400 180 120 100 80 VF-1500 VF-2000 VF-2180 VF-2500 VF-2930 VF-3000 VF-3500 VF-4000 2.930 3.000 3.500 4.000 74.42 76.20 88.90 101.60 3.560 3.600 4.155 4.690 90.42 91.44 105.53 119.12 0.065 0.065 0.065 0.065 1.650 1.650 1.650 1.650 17 21 23 24 7.7 9.5 10.4 10.9 400 400 300 250 80 80 60 50 VF-2930 VF-3000 VF-3500 VF-4000 VF-4250 VF-4500 VF-4750 VF-5000 4.250 4.500 4.750 5.000 107.95 114.30 120.65 127.00 4.940 5.190 5.440 5.690 125.47 131.82 138.17 144.52 0.065 0.065 0.065 0.065 1.650 1.650 1.650 1.650 21 23 21 13 9.5 10.4 9.5 5.9 200 200 200 100 40 40 40 20 VF-4250 VF-4500 VF-4750 VF-5000 VF-5250 VF-5500 VF-6000 VF-6500 5.250 5.500 6.000 6.500 133.35 139.70 152.40 165.10 5.940 6.190 6.690 7.190 150.87 157.22 169.92 182.62 0.065 0.065 0.065 0.065 1.650 1.650 1.650 1.650 11 14 17 18 5.0 6.4 7.7 8.1 100 100 100 100 20 20 20 20 VF-5250 VF-5500 VF-6000 VF-6500 Caplug No. B C Caplug No. VAS Series Packaging Dimensions A Standard Carton B C Caplug No. in mm in mm in mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity VAS-3500-6 VAS-3750-8 VAS-3870-8 VAS-4250-7 2.485 2.750 2.860 3.260 63.12 69.85 72.64 82.80 3.500 3.750 3.870 4.250 88.90 95.25 98.30 107.95 0.400 0.500 0.540 0.460 10.16 12.70 13.72 11.68 15 15 16 17 Caplug No. 6.8 6.8 7.3 7.7 250 200 200 200 50 40 40 40 VAS-3500-6 VAS-3750-8 VAS-3870-8 VAS-4250-7 VAS-4620-9 VAS-4870-10 VAS-5000-9 VAS-5250-12 3.620 3.900 4.000 4.250 91.95 99.06 101.60 107.95 4.620 4.870 5.000 5.250 117.35 123.70 127.00 133.35 0.500 0.680 0.620 0.760 12.70 17.27 15.75 19.30 11 12 13 14 5.0 5.4 5.9 6.4 100 100 100 100 20 20 20 20 VAS-4620-9 VAS-4870-10 VAS-5000-9 VAS-5250-12 VAS-6000-10 VAS-6120-13 VAS-6500-14 VAS-7000-12 4.500 5.110 5.500 6.000 114.30 129.79 139.70 152.40 6.000 6.120 6.500 7.000 152.40 155.45 165.10 177.80 0.675 0.825 0.900 0.800 17.15 20.96 22.86 20.32 16 17 16 15 7.3 7.7 7.3 6.8 100 100 80 70 20 20 N/A N/A VAS-6000-10 VAS-6120-13 VAS-6500-14 VAS-7000-12 VAS-7500-14 VAS-8250-19 VAS-9000-15 VAS-10000-14 6.500 7.200 8.030 9.000 165.10 182.88 203.96 228.60 7.500 8.250 9.000 10.030 190.50 209.55 228.60 254.76 0.900 1.300 1.000 0.875 22.86 33.02 25.40 22.23 15 7 8 9 6.8 3.2 3.6 4.1 60 20 20 20 N/A N/A N/A N/A VAS-7500-14 VAS-8250-19 VAS-9000-15 VAS-10000-14 VAS-10750-24 VAS-11000-16 VAS-12500-22 9.730 10.050 11.500 247.14 255.27 292.10 10.750 11.000 12.500 273.05 279.40 317.50 1.500 1.000 1.440 38.10 25.40 36.58 11 11 13 5.0 5.0 5.9 20 20 20 N/A N/A N/A VAS-10750-24 VAS-11000-16 VAS-12500-22 Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- *Mini Paks are only available in the standard color(s). ® (227-5847) In Canada 1-800-387-7115 69 CAPS Vinyl VSR Series Vinyl Snap Ring Flange Covers EXPANDED Series VSR Vinyl Snap Ring Flange Covers seal out dust and moisture during shipment to protect flange surfaces. These covers are designed to snap on easily for a snug fit. Series VSR is available in a wide range of sizes. MATERIAL: Vinyl STANDARD COLOR: Yellow STANDARD OPTION COLORS*: White, Black, Brown, Orange, Red, Green, Gray, Blue. AVAILABILITY: Consult Factory. Free sample requests for non-catalog lengths/colors are subject to availability. 70 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VSR Series Packaging Dimensions A Standard Carton Caplug No. in mm in B mm in C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity VSR-1000 VSR-1150 VSR-1250 VSR-1500 0.870 1.050 1.150 1.450 22.10 26.67 29.21 36.83 1.000 1.150 1.250 1.550 25.40 29.21 31.75 39.37 0.375 0.505 0.505 0.430 9.53 12.83 12.83 10.92 10 11 13 15 Caplug No. 4.5 5.0 5.9 6.8 1000 1000 1000 1000 200 200 200 200 VSR-1000 VSR-1150 VSR-1250 VSR-1500 VSR-1650 VSR-1750 VSR-2000 VSR-2150 1.650 1.700 1.950 2.050 41.91 43.18 49.53 52.07 1.800 1.800 2.050 2.150 45.72 45.72 52.07 54.61 0.505 0.450 0.450 0.500 12.83 11.43 11.43 12.70 16 17 23 22 7.3 7.7 10.4 10.0 1000 1000 1000 500 200 200 200 100 VSR-1650 VSR-1750 VSR-2000 VSR-2150 VSR-2250 VSR-2500 VSR-2750 VSR-3000 2.150 2.400 2.650 2.850 54.61 60.96 67.31 72.39 2.280 2.620 2.800 3.050 57.91 66.55 71.12 77.47 0.450 0.450 0.450 0.450 11.43 11.43 11.43 11.43 15 17 19 11 6.8 7.7 8.6 5.0 500 500 500 250 100 100 100 N/A VSR-2250 VSR-2500 VSR-2750 VSR-3000 VSR-3250 VSR-3500 VSR-3750 VSR-4000 3.150 3.400 3.650 3.900 80.01 86.36 92.71 99.06 3.300 3.600 3.850 4.080 83.82 91.44 97.79 103.63 0.450 0.450 0.500 0.500 11.43 11.43 12.70 12.70 15 16 17 19 6.8 7.3 7.7 8.6 250 250 250 250 N/A N/A N/A N/A VSR-3250 VSR-3500 VSR-3750 VSR-4000 VSR-4250 VSR-4500 VSR-4750 VSR-5000 4.150 4.400 4.650 4.900 105.41 111.76 118.11 124.46 4.320 4.600 4.850 5.100 109.73 116.84 123.19 129.54 0.550 0.550 0.500 0.600 13.97 13.97 12.70 15.24 20 21 23 21 9.1 9.5 10.4 9.5 250 250 250 200 N/A N/A N/A N/A VSR-4250 VSR-4500 VSR-4750 VSR-5000 VSR-5250 VSR-5500 VSR-5750 VSR-6000 5.150 5.400 5.700 5.900 130.81 137.16 144.78 149.86 5.350 5.620 5.850 6.180 135.89 142.75 148.59 156.97 0.600 0.600 0.600 0.600 15.24 15.24 15.24 15.24 24 21 22 23 10.9 9.5 10.0 10.4 200 150 150 150 N/A N/A N/A N/A VSR-5250 VSR-5500 VSR-5750 VSR-6000 VSR-6250 VSR-6500 VSR-6750 VSR-7000 6.180 6.450 6.700 6.950 156.97 163.83 170.18 176.53 6.400 6.650 6.900 7.150 162.56 168.91 175.26 181.61 0.600 0.600 0.600 0.600 15.24 15.24 15.24 15.24 24 17 18 20 10.9 7.7 8.1 9.1 150 100 100 100 N/A N/A N/A N/A VSR-6250 VSR-6500 VSR-6750 VSR-7000 VSR-7250 VSR-7500 VSR-7750 VSR-8000 7.200 7.450 7.700 7.950 182.88 189.23 195.58 201.93 7.400 7.650 7.900 8.150 187.96 194.31 200.66 207.01 0.600 0.600 0.600 0.600 15.24 15.24 15.24 15.24 26 28 20 21 11.8 12.7 9.1 9.5 100 100 75 75 N/A N/A N/A N/A VSR-7250 VSR-7500 VSR-7750 VSR-8000 VSR-8250 VSR-8500 VSR-8750 VSR-9000 8.250 8.450 8.600 9.800 209.55 214.63 218.44 248.92 8.450 8.700 8.800 9.000 214.63 220.98 223.52 228.60 0.600 0.600 0.600 0.620 15.24 15.24 15.24 15.75 22 23 25 26 10.0 10.4 11.3 11.8 75 75 75 75 N/A N/A N/A N/A VSR-8250 VSR-8500 VSR-8750 VSR-9000 VSR-9500 VSR-9750 VSR-10000 VSR-10250 9.350 9.700 9.900 10.100 237.49 246.38 251.46 256.54 9.550 10.050 10.050 10.300 242.57 255.27 255.27 261.62 0.600 0.600 0.600 0.600 15.24 15.24 15.24 15.24 28 20 21 18 12.7 9.1 9.5 8.1 75 50 50 40 N/A N/A N/A N/A VSR-9500 VSR-9750 VSR-10000 VSR-10250 VSR-10500 VSR-11000 VSR-11420 VSR-12000 10.400 10.900 11.100 11.800 264.16 276.86 281.94 299.72 10.650 11.050 11.420 12.000 270.51 280.67 290.07 304.80 0.600 0.600 0.500 0.650 15.24 15.24 12.70 16.51 14 16 16 24 6.4 7.3 7.3 10.9 30 30 30 30 N/A N/A N/A N/A VSR-10500 VSR-11000 VSR-11420 VSR-12000 VSR-12250 VSR-13500 VSR-14500 12.150 13.500 14.500 308.61 342.90 368.30 12.350 13.750 14.750 313.69 349.25 374.65 0.650 0.650 0.650 16.51 16.51 16.51 18 21 22 8.1 9.5 10.0 20 20 20 N/A N/A N/A VSR-12250 VSR-13500 VSR-14500 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 71 CAPS Vinyl VSC Series Vinyl Square Caps Series VSC Vinyl Square Caps are strong and tough, yet flexible enough to stretch for a perfect fit. Designed for use with square tubing, these caps are excellent finishing parts. Series VSC is available in a wide range of sizes. MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow. AVAILABILITY: Consult Factory. Note: • VSC-250 through VSC-750 have various maximum lengths of up to 4". • VSC-1000 through VSC-4000 have various maximum lengths of up to 8". Call factory for details. VSE Series Vinyl Square End Caps EXPANDED Used to close the ends of clear tubing, Series VSE Vinyl Square End Caps are equipped with a square head to prevent products from rolling around during shipment. This square head also allows containers to stand upright. VSE Series works well with Caplugs ClearView® tubing line. See Pages 144-147. Note: VSE Series is not available in high temperature material. MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow. AVAILABILITY: Consult Factory. Note: • VSE-296 through VSE-2500 have a maximum length of 2". Free sample requests for non-catalog lengths/colors are subject to availability. 72 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VSC Series **VSC-1625-8 and VSC-1625-16 have radius edges Packaging Dimensions A Standard Carton in mm in mm Shipping Wt. (Approx.) lbs kgs No. of Pieces 6.35 6.35 7.92 7.92 0.065 0.065 0.060 0.060 1.65 1.65 1.52 1.52 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 8 15 12 20 3.6 6.8 5.4 9.1 5000 5000 5000 5000 1000 1000 1000 1000 VSC 250-8 VSC 250-16 VSC 312-8 VSC 312-16 0.375 0.375 0.437 0.437 9.53 9.53 11.10 11.10 0.060 0.060 0.060 0.060 1.52 1.52 1.52 1.52 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 9 12 20 27 4.1 5.4 9.1 12.2 2500 2500 5000 5000 500 500 1000 1000 VSC 375-8 VSC 375-16 VSC 437-8 VSC 437-16 VSC 500-8 VSC 500-16 VSC 625-8 VSC 625-16 0.500 0.500 0.625 0.625 12.70 12.70 15.87 15.87 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 13 15 14 15 5.9 6.8 6.4 6.8 3000 2000 2500 1500 600 400 500 300 VSC 500-8 VSC 500-16 VSC 625-8 VSC 625-16 VSC 750-8 VSC 750-16 VSC 1000-8 VSC 1000-16 0.750 0.750 1.000 1.000 19.05 19.05 25.40 25.40 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 13 12 13 16 5.9 5.4 5.9 7.3 2000 1000 1500 900 400 200 300 180 VSC 750-8 VSC 750-16 VSC 1000-8 VSC 1000-16 VSC 1250-8 VSC 1250-16 VSC 1500-8 VSC 1500-16 1.250 1.250 1.500 1.500 31.75 31.75 38.10 38.10 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 13 15 16 17 5.9 6.8 7.3 7.7 1000 700 900 600 200 140 180 120 VSC 1250-8 VSC 1250-16 VSC 1500-8 VSC 1500-16 VSC 1625-8** VSC 1625-16** VSC 1750-8 VSC 1750-16 1.625 1.625 1.750 1.750 41.28 41.28 44.45 44.45 0.070 0.070 0.065 0.065 1.78 1.78 1.65 1.65 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 33 18 15 17 15.0 8.1 6.8 7.7 1000 500 700 500 200 100 140 100 VSC 1625-8** VSC 1625-16** VSC 1750-8 VSC 1750-16 VSC 1875-8 VSC 1875-16 VSC 2000-8 VSC 2000-16 1.875 1.875 2.000 2.000 47.62 47.62 50.80 50.80 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 0.500 1.000 0.500 1.000 12.70 25.40 12.70 25.40 14 14 16 17 6.4 6.4 7.3 7.7 600 400 600 400 120 80 120 80 VSC 1875-8 VSC 1875-16 VSC 2000-8 VSC 2000-16 VSC 2500-16 VSC 3000-16 VSC 3500-16 VSC 4000-16 2.500 3.000 3.500 4.000 63.50 76.20 88.90 101.60 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 1.000 1.000 1.000 1.000 25.40 25.40 25.40 25.40 14 15 20 12 6.4 6.8 9.1 5.4 300 200 200 100 60 40 40 20 VSC 2500-16 VSC 3000-16 VSC 3500-16 VSC 4000-16 Caplug No. in VSC 250-8 VSC 250-16 VSC 312-8 VSC 312-16 0.250 0.250 0.312 0.312 VSC 375-8 VSC 375-16 VSC 437-8 VSC 437-16 B mm C Mini Pak* Quantity Caplug No. VSE Series Free sample requests for non-catalog lengths/colors are subject to availability. *Mini Paks are only available in the standard color(s). Packaging Dimensions A Standard Carton Caplug No. in mm in B mm in mm Shipping Wt. (Approx.) lbs kgs VSE-312-8 VSE-406-8 VSE-531-8 VSE-625-8 0.312 0.406 0.531 0.625 7.92 10.31 13.48 15.88 0.040 0.040 0.040 0.050 1.02 1.02 1.02 1.27 0.500 0.500 0.500 0.500 12.70 12.70 12.70 12.70 18 15 9 14 8.1 6.8 4.1 6.4 5000 5000 4000 1500 1000 1000 800 300 VSE-312-8 VSE-406-8 VSE-531-8 VSE-625-8 VSE-687-8 VSE-750-12 VSE-796-12 VSE-812-12 0.687 0.750 0.796 0.812 17.44 19.05 20.21 20.62 0.050 0.050 0.050 0.050 1.27 1.27 1.27 1.27 0.500 0.750 0.750 0.750 12.70 19.05 19.05 19.05 15 13 12 16 6.8 5.9 5.4 7.3 2500 1500 1500 1000 500 300 300 200 VSE-687-8 VSE-750-12 VSE-796-12 VSE-812-12 VSE-937-16 VSE-1000-16 VSE-1062-16 VSE-1125-16 0.937 1.000 1.062 1.125 23.80 25.40 26.97 28.57 0.050 0.060 0.060 0.060 1.27 1.52 1.52 1.52 1.000 1.000 1.000 1.000 25.40 25.40 25.40 25.40 18 15 18 16 8.1 6.8 8.1 7.3 1000 1000 900 750 200 200 180 150 VSE-937-12 VSE-1000-16 VSE-1062-16 VSE-1125-16 VSE-1313-16 VSE-1375-16 VSE-1625-24 VSE-2125-24 VSE-2500-24 1.313 1.375 1.625 2.125 2.500 33.35 34.93 41.28 53.98 63.50 0.060 0.060 0.060 0.070 0.070 1.52 1.52 1.52 1.78 1.78 1.000 1.000 1.500 1.500 1.500 25.40 25.40 38.10 38.10 38.10 19 16 18 18 20 8.6 7.3 8.1 8.1 9.1 500 600 400 200 250 100 120 80 40 50 VSE-1313-16 VSE-1375-16 VSE-1625-24 VSE-2125-24 VSE-2500-24 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C 1-888- ® (227-5847) In Canada No. of Pieces Mini Pak* Quantity 1-800-387-7115 Caplug No. 73 CAPS Vinyl VRF Series Vinyl Rectangular Caps & Grips (flat end) EXPANDED Designed to fit most rectangular tubes and bars, Series VRF Vinyl Rectangular Caps and Grips feature a flat, closed end. These caps have many applications, including handle grips, paint shields, end caps and ESD covers. They slip on quickly and easily, and maintain a snug fit. Printing is available for Series VRF. MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow. AVAILABILITY: Consult Factory. Note: • VRF-040x250 through VRF-062x500 have a maximum length of 1". • VRF-062x875 through VRF-062x3000 have various maximum lengths of up to 3 1/2". • VRF-080x375 through VRF-3000x4000 have various maximum lengths of up to 8". Call factory for details. Packaging Dimensions A Caplug No. VRF-040x250-8 VRF-062x250-16 VRF-062x375-16 VRF-062x500-16 VRF-062x875-16 VRF-062x1125-16 VRF-062x1170-16 VRF-062x3000-16 VRF-080x375-16 VRF-090x800-16 VRF-090x1000-16 VRF-100x1145-16 VRF-125x250-16 VRF-125x468-16 VRF-125x500-16 VRF-125x750-16 VRF-125x875-16 VRF-125x1000-16 Standard Carton B C in mm in mm in mm 0.040 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.080 0.090 0.090 0.100 0.125 0.125 0.125 0.125 0.125 0.125 1.01 1.57 1.57 1.57 1.57 1.57 1.57 1.57 2.03 2.28 2.28 2.54 3.17 3.17 3.17 3.17 3.17 3.17 0.250 0.250 0.375 0.500 0.875 1.125 1.170 3.000 0.375 0.800 1.000 1.145 0.250 0.468 0.500 0.750 0.875 1.000 6.35 6.35 9.52 12.70 22.23 28.58 29.71 76.20 9.52 20.32 25.40 29.08 6.35 11.89 12.70 19.05 22.22 25.40 0.500 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 12.7 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 Shipping Wt. (Approx.) lbs kgs 9 13 13 11 7 23 14 18 13 16 15 18 17 16 15 11 14 14 4.1 5.9 5.9 5.0 3.2 10.4 6.4 8.1 5.9 7.3 6.8 8.1 7.7 7.3 6.8 5.0 6.4 6.4 No. of Pieces Mini Pak* Quantity 5000 5000 5000 4000 1000 2500 1500 900 5000 2500 2000 2000 5000 4000 4000 2000 2000 2000 1000 1000 1000 800 200 500 300 180 1000 500 400 400 1000 800 800 400 400 400 Caplug No. VRF-040x250-8 VRF-062x250-16 VRF-062x375-16 VRF-062x500-16 VRF-062x875-16 VRF-062x1125-16 VRF-062x1170-16 VRF-062x3000-16 VRF-080x375-16 VRF-090x800-16 VRF-090x1000-16 VRF-100x1145-16 VRF-125x250-16 VRF-125x468-16 VRF-125x500-16 VRF-125x750-16 VRF-125x875-16 VRF-125x1000-16 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. 74 New sizes are always being added. Consult factory for all current sizes. Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VRF Series (cont.) Packaging Dimensions A Caplug No. VRF-125x1250-16 VRF-125x1500-16 VRF-125x2000-16 VRF-187x500-16 VRF-187x625-16 VRF-187x687-16 VRF-187x1000-16 VRF-187x1250-16 VRF-187x1500-16 VRF-187x1937-16 VRF-250x500-16 VRF-250x562-16 VRF-250x625-16 VRF-250x750-16 VRF-250x875-16 VRF-250x1000-16 VRF-250x1125-16 VRF-250x1250-16 VRF-250x1312-16 VRF-250x1500-16 VRF-250x1750-16 VRF-250x2000-16 VRF-290x344-8 VRF-290x344-16 VRF-312x1250-16 VRF-312x1500-16 VRF-350x2900-16 VRF-375x625-16 VRF-375x1000-16 VRF-375x1125-16 VRF-375x1250-16 VRF-375x1500-16 VRF-375x7875-16 VRF-500x625-16 VRF-500x750-16 VRF-500x1250-16 VRF-500x1500-16 VRF-500x2000-16 VRF-500x3375-16 VRF-625x1750-16 VRF-625x6500-16 VRF-750x1000-16 VRF-750x1125-16 VRF-750x1500-16 VRF-750x2500-16 VRF-750x3125-20 VRF-750x4000-20 VRF-1000x1500-16 VRF-1000x2000-16 VRF-1062x2500-16 VRF-1500x2750-16 ** VRF-1500x3000-16 VRF-2000x3000-16 VRF-2000x3500-16 VRF-2500x3000-16 ** VRF-3000x4000-24 Standard Carton B C in mm in mm in mm Shipping Wt. (Approx.) lbs kgs 0.125 0.125 0.125 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.290 0.290 0.312 0.312 0.350 0.375 0.375 0.375 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.500 0.500 0.625 0.625 0.750 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.062 1.500 1.500 2.000 2.000 2.500 3.000 3.17 3.17 3.17 4.74 4.74 4.74 4.74 4.74 4.74 4.74 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 7.37 7.37 7.92 7.92 8.89 9.52 9.52 9.52 9.52 9.52 9.52 12.70 12.70 12.70 12.70 12.70 12.70 15.87 15.87 19.05 19.05 19.05 19.05 19.05 19.05 25.40 25.40 26.97 38.10 38.10 50.80 50.80 63.50 76.20 1.250 1.500 2.000 0.500 0.625 0.687 1.000 1.250 1.500 1.937 0.500 0.562 0.625 0.750 0.875 1.000 1.125 1.250 1.312 1.500 1.750 2.000 0.344 0.344 1.250 1.500 2.900 0.625 1.000 1.125 1.250 1.500 7.875 0.625 0.750 1.250 1.500 2.000 3.375 1.750 6.500 1.000 1.125 1.500 2.500 3.125 4.000 1.500 2.000 2.500 2.750 3.000 3.000 3.500 3.000 4.000 31.75 38.10 50.80 12.70 15.87 17.44 25.40 31.75 38.10 49.19 12.70 14.27 15.87 19.05 22.22 25.40 28.58 31.75 33.32 38.10 44.45 50.80 8.74 8.74 31.75 38.10 73.66 15.87 25.40 28.12 31.75 38.10 200.03 15.87 19.05 31.75 38.10 50.80 85.72 44.45 165.10 25.40 28.57 38.10 63.50 79.38 101.60 38.10 50.80 63.50 69.85 76.20 76.20 88.90 76.20 101.60 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 0.500 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.500 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 12.7 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 31.8 31.8 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 38.1 17 12 15 13 16 16 14 12 14 15 15 14 15 15 16 15 17 12 15 13 15 17 15 9 12 14 18 13 16 10 13 14 18 13 15 14 16 17 15 16 19 14 15 17 14 19 13 35 16 18 20 19 17 15 17 18 7.7 5.4 6.8 5.9 7.3 7.3 6.4 5.4 6.4 6.8 6.8 6.4 6.8 6.8 7.3 6.8 7.7 5.4 6.8 5.9 6.8 7.7 6.8 4.1 5.4 6.4 8.1 5.9 7.3 4.5 5.9 6.4 8.1 5.9 6.8 6.4 7.3 7.7 6.8 7.3 8.6 6.4 6.8 7.7 6.4 8.6 5.9 15.9 7.3 8.1 9.1 8.6 7.7 6.8 7.7 8.1 No. of Pieces Mini Pak* Quantity 1500 1000 1000 3000 3000 2500 1500 1000 1000 1000 3000 2500 2500 2000 2000 1500 1500 1000 1000 1000 1000 900 5000 3000 1000 1000 750 2000 1500 1000 1000 1000 250 1500 1500 1000 1000 800 500 800 300 1000 1000 1500 500 500 250 1000 600 500 500 400 300 250 250 150 300 200 200 600 600 500 300 200 200 200 600 500 500 400 400 300 300 200 200 200 200 180 1000 600 200 200 150 400 300 200 200 200 50 300 300 200 200 160 100 160 60 200 200 300 100 100 50 200 120 100 100 80 60 50 50 30 Caplug No. VRF-125x1250-16 VRF-125x1500-16 VRF-125x2000-16 VRF-187x500-16 VRF-187x625-16 VRF-187x687-16 VRF-187x1000-16 VRF-187x1250-16 VRF-187x1500-16 VRF-187x1937-16 VRF-250x500-16 VRF-250x562-16 VRF-250x625-16 VRF-250x750-16 VRF-250x875-16 VRF-250x1000-16 VRF-250x1125-16 VRF-250x1250-16 VRF-250x1312-16 VRF-250x1500-16 VRF-250x1750-16 VRF-250x2000-16 VRF-290x344-8 VRF-290x344-16 VRF-312x1250-16 VRF-312x1500-16 VRF-350x2900-16 VRF-375x625-16 VRF-375x1000-16 VRF-375x1125-16 VRF-375x1250-16 VRF-375x1500-16 VRF-375x7875-16 VRF-500x625-16 VRF-500x750-16 VRF-500x1250-16 VRF-500x1500-16 VRF-500x2000-16 VRF-500x3375-16 VRF-625x1750-16 VRF-625x6500-16 VRF-750x1000-16 VRF-750x1125-16 VRF-750x1500-16 VRF-750x2500-16 VRF-750x3125-20 VRF-750x4000-20 VRF-1000x1500-16 VRF-1000x2000-16 VRF-1062x2500-16 VRF-1500x2750-16 VRF-1500x3000-16** VRF-2000x3000-16 VRF-2000x3500-16 VRF-2500x3000-16 VRF-3000x4000-24 ** Lengths (C Dimension) are available in 1/16" (1.6mm) increments. Length tolerance is ±1/16" (1.6mm). *Mini Paks are only available in the standard color(s). **RADIUS Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 75 CAPS Vinyl VRR Series Vinyl Rectangular Caps & Grips (round end) Designed to fit most rectangular tubes and bars, Series VRR Vinyl Rectangular Caps and Grips feature a flat, rounded end. These caps have many applications, including handle grips, paint shields, end caps and ESD covers. They slip on quickly and easily, and maintain a snug fit. Printing is available for Series VRR. MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow AVAILABILITY: Consult Factory. Note: • VRR-062x312 through VRR-062x1188 have various maximum lengths of up to 4". • VRR-090x875 through VRR-500x1000 have various maximum lengths of up to 7 1/2". Call factory for details. New sizes are always being added. Consult factory for all current sizes. VOR Series Vinyl O-Rings Series VOR Vinyl O-rings are designed to protect tube ends. Typically used in the automotive, scuba equipment and painting industries, these O-rings provide maximum protection against sharp edges. Available in several common sizes, Series VOR slip on easily and maintain a snug fit. C A B MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow AVAILABILITY: Consult Factory. Free sample requests for non-catalog lengths/colors are subject to availability. 76 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VRR Series Packaging Dimensions A Caplug No. VRR-062x312-16 VRR-062x375-16 VRR-062x437-16 VRR-062x468-16 VRR-062x500-16 VRR-062x625-16 VRR-062x750-16 VRR-062x875-16 VRR-062x1000-16 VRR-062x1188-16 VRR-090x875-16 VRR-125x375-16 VRR-125x500-16 VRR-125x625-16 VRR-125x750-16 VRR-125x875-16 VRR-125x1000-16 VRR-125x1250-16 VRR-160x1250-16 VRR-187x375-16 VRR-187x625-16 VRR-187x1000-16 VRR-187x1500-16 VRR-187x2000-16 VRR-250x375-16 VRR-250x500-16 VRR-250x750-16 VRR-250x1000-16 VRR-250x1250-16 VRR-312x625-16 VRR-312x1781-16 VRR-375x500-16 VRR-375x875-16 VRR-500x1000-16 Standard Carton in mm in B mm in C mm Shipping Wt. (Approx.) lbs kgs 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.090 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.160 0.187 0.187 0.187 0.187 0.187 0.250 0.250 0.250 0.250 0.250 0.312 0.312 0.375 0.375 0.500 1.57 1.57 1.57 1.57 1.57 1.57 1.57 1.57 1.57 1.57 2.29 3.17 3.17 3.17 3.17 3.17 3.17 3.17 4.06 4.74 4.74 4.74 4.74 4.74 6.35 6.35 6.35 6.35 6.35 7.92 7.92 9.52 9.52 12.70 0.312 0.375 0.437 0.468 0.500 0.625 0.750 0.875 1.000 1.188 0.875 0.375 0.500 0.625 0.750 0.875 1.000 1.250 1.250 0.375 0.625 1.000 1.500 2.000 0.375 0.500 0.750 1.000 1.250 0.625 1.781 0.500 0.875 1.000 7.92 9.52 11.09 11.88 12.70 15.87 19.05 22.22 25.40 30.17 22.22 9.52 12.70 15.87 19.05 22.22 25.40 31.75 31.75 9.52 15.87 25.40 38.10 50.80 9.52 12.70 19.12 25.40 31.75 15.87 45.23 12.70 22.22 25.40 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 11 12 14 16 16 16 16 16 13 14 15 16 15 15 13 14 16 16 16 15 18 13 13 19 16 15 19 15 12 14 16 16 15 12 5.0 5.4 6.4 7.3 7.3 7.3 7.3 7.3 5.9 6.4 6.8 7.3 6.8 6.8 5.9 6.4 7.3 7.3 7.3 6.8 8.1 5.9 5.9 8.6 7.3 6.8 8.6 6.8 5.4 6.4 7.3 7.3 6.8 5.4 No. of Pieces Mini Pak* Quantity 5000 5000 5000 5000 4000 4000 3000 2500 1500 1500 2000 5000 4000 3000 2000 2000 2000 1500 1500 4000 3000 1500 1000 1000 4000 3000 2000 1500 1000 2000 1000 2500 1500 1000 1000 1000 1000 1000 800 800 600 500 300 300 400 1000 800 600 400 400 400 300 300 800 600 300 200 200 800 600 400 300 200 400 200 500 300 200 Caplug No. VRR-062x312-16 VRR-062x375-16 VRR-062X437-16 VRR-062x468-16 VRR-062x500-16 VRR-062x625-16 VRR-062x750-16 VRR-062x875-16 VRR-062x1000-16 VRR-062x1188-16 VRR-090x875-16 VRR-125x375-16 VRR-125x500-16 VRR-125x625-16 VRR-125x750-16 VRR-125x875-16 VRR-125x1000-16 VRR-125x1250-16 VRR-160x1250-16 VRR-187x375-16 VRR-187x625-16 VRR-187x1000-16 VRR-187x1500-16 VRR-187x2000-16 VRR-250x375-16 VRR-250x500-16 VRR-250x750-16 VRR-250x1000-16 VRR-250x1250-16 VRR-312x625-16 VRR-312x1781-16 VRR-375x500-16 VRR-375x875-16 VRR-500x1000-16 Lengths (C Dimension) are available in 1/16" (1.6mm) increments. Length tolerance is ±1/16" (1.6mm). VOR Series Packaging Dimensions A Standard Carton B C mm in mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity Caplug No. in mm in VOR-1000 VOR-1250 VOR-1500 1.000 1.250 1.500 25.40 31.75 38.10 0.350 0.350 0.350 8.89 8.89 8.89 0.125 0.125 0.125 3.18 3.18 3.18 40 31 33 18.1 14.1 15.0 5000 3000 2500 1000 600 500 VOR-1000 VOR-1250 VOR-1500 VOR-1750 VOR-2000 VOR-2250 1.750 2.000 2.250 44.45 50.80 57.15 0.350 0.400 0.350 8.89 10.16 8.89 0.065 0.080 0.125 1.65 2.03 3.18 31 27 26 14.1 12.2 11.8 2000 1500 1250 400 300 250 VOR-1750 VOR-2000 VOR-2250 Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Caplug No. *Mini Paks are only available in the standard color(s). ® (227-5847) In Canada 1-800-387-7115 77 CAPS Vinyl VHG Series Vinyl Hanger Grips Designed with both finger nubs and a hanger tip that offers easy storage, Series VHG Vinyl Hanger Grips provide a snug fit to ensure caps do not fall off. MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow AVAILABILITY: Consult Factory. Note: • VHG Series is not available in high temperature material. VNG Series Vinyl Nubbed Grips Series VNG Vinyl Nubbed Grips are equipped with convenient finger nubs to allow easier gripping. Designed to be used as handles, these reliable grips are durable and attractive. MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow AVAILABILITY: Consult Factory. VGR Series Note: • VNG Series is not available in high temperature material. Vinyl Grips NEW Series VGR grips are designed with ergonomic gripping ribs. These durable grips provide a snug fit and without finger nubs, these grips provide comfort for all hand sizes. Series VGR is also available in UV Vinyl material. Call factory for details. MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow AVAILABILITY: Consult Factory. Free sample requests for non-catalog lengths/colors are subject to availability. 78 Note: • VGR Series is not available in high temperature material. Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VHG Series Packaging Dimensions Standard Carton A Caplug No. VHG-625-72 VHG-750-72 VHG-875-72 VHG-1000-72 in mm in B mm Shipping Wt. (Approx.) lbs kgs 0.625 0.750 0.875 1.000 15.88 19.05 22.22 25.40 4.5 4.5 4.5 4.5 114.3 114.3 114.3 114.3 14 15 17 21 6.4 6.8 7.7 9.5 No. of Pieces Mini Pak* Quantity 250 250 250 250 50 50 50 50 Caplug No. VHG-625-72 VHG-750-72 VHG-875-72 VHG-1000-72 VNG Series Packaging Dimensions Standard Carton Caplug No. in A mm in B mm Shipping Wt. (Approx.) lbs kgs VNG-750-72 VNG-875-72 VNG-1000-72 VNG-1187-72 VNG-1250-72 0.750 0.875 1.000 1.187 1.250 19.05 22.22 25.40 30.14 31.75 4.5 4.5 4.5 4.5 4.5 114.3 114.3 114.3 114.3 114.3 13 15 20 21 26 5.9 6.8 9.1 9.5 11.8 No. of Pieces Mini Pak* Quantity 250 250 250 250 250 50 50 50 50 50 Caplug No. VNG-750-72 VNG-875-72 VNG-1000-72 VNG-1187-72 VNG-1250-72 VGR Series Packaging Dimensions A Caplug No. VGR-710 Standard Carton B in mm in mm 0.710 18.03 4.625 111.48 Shipping Wt. (Approx.) lbs kgs 16 7.3 No. of Pieces Mini Pak* Quantity 300 60 Caplug No. VGR-710 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 79 CAPS Vinyl VHC Series Vinyl Hanger Caps Series VHC Vinyl Hanger Caps are round with a hanger tip. Ideal for tools that need to be hung, these caps provide a tight fit to prevent caps from falling off. VHC Series works well with Caplugs ClearView® tubing line. See Pages 144-145. Note: • VHC Series has a maximum length of 2". MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow AVAILABILITY: Consult Factory. VHR Series Vinyl Hanger Tips (round) Series VHR Vinyl Hanger Tip Caps are round with a hanger tip that sits to the side, allowing parts to hang down smoothly. Designed for tools that need to be hung, these caps provide a snug fit to ensure caps do not fall off. VHR Series works well with Caplugs ClearView tubing line. See pages 144-145. Note: • VHR Series has a maximum length of 2". MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow AVAILABILITY: Consult Factory. VHF Series Vinyl Hanger Tips (flat) Series VHF Vinyl Hanger Tips are rectangular caps with a flat hanger tip that provides a snug fit to ensure caps do not fall off. Ideal for tools that need to be hung. Free sample requests for non-catalog lengths/colors are subject to availability. 80 MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Brown, Orange, Red, Green, Gray, Blue, Yellow AVAILABILITY: Consult Factory. Note: • VHF Series has a maximum length of 1.75". Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VHC Series Packaging Dimensions Standard Carton A Caplug No. VHC-531-16 VHC-812-16 VHC-1062-16 VHC-1375-16 VHC-1437-16 VHC-1500-16 VHC-1625-16 VHC-2000-16 VHC-2500-16 VHC-3000-16 in mm in B mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity 0.531 0.812 1.062 1.375 1.437 1.500 1.625 2.000 2.500 3.000 13.49 20.62 26.97 34.93 36.49 38.10 41.28 50.80 63.50 76.20 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 26 24 24 33 25 25 34 31 37 24 2500 1500 1200 1000 750 750 750 600 500 250 500 300 240 200 150 150 150 120 100 50 11.8 10.9 10.9 15.0 11.3 11.3 15.4 14.1 16.8 10.9 Caplug No. VHC-531-16 VHC-812-16 VHC-1062-16 VHC-1375-16 VHC-1437-16 VHC-1500-16 VHC-1625-16 VHC-2000-16 VHC-2500-16 VHC-3000-16 VHR Series Packaging Dimensions Standard Carton A B Caplug No. in mm in mm Shipping Wt. (Approx.) lbs kgs VHR-625-8 VHR-750-12 VHR-875-12 0.625 0.750 0.875 15.87 19.05 22.22 .500 .750 .750 12.70 19.05 19.05 25 25 25 11.3 11.3 11.3 No. of Pieces Mini Pak* Quantity Caplug No. 2500 2000 1000 500 400 200 VHR-625-8 VHR-750-12 VHR-875-12 VHF Series Packaging Dimensions A Caplug No. VHF-125x750-16 VHF-250x750-16 VHF-250x1000-16 VHF-375x1000-16 VHF-500x1000-16 in 0.125 0.250 0.250 0.375 0.500 Standard Carton B mm 3.17 6.35 6.35 9.52 12.70 in 0.750 0.750 1.000 1.000 1.000 C mm 19.05 19.05 25.40 25.40 25.40 in 1.000 1.000 1.000 1.000 1.000 Shipping Wt. (Approx.) lbs kgs 16 7.3 12 5.4 16 7.3 15 6.8 14 6.4 mm 25.40 25.40 25.40 25.40 25.40 1-888- Mini Pak* Quantity 300 200 180 160 140 Caplug No. VHF-125x750-16 VHF-250x750-16 VHF-250x1000-16 VHF-375x1000-16 VHF-500x1000-16 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call No. of Pieces 1500 1000 900 800 700 ® (227-5847) In Canada 1-800-387-7115 81 CAPS Vinyl VMF Series Vinyl Metal Frame Caps Featuring a unique design that offers excellent protection for metal “U” shaped frames, Series VMF Vinyl “U” Metal Frame Caps greatly reduce the risk of others being cut by sharp metal edges. MATERIAL: Vinyl STANDARD COLOR: Green STANDARD OPTION COLORS*: White, Black, Brown, Orange, Red, Gray, Blue, Yellow AVAILABILITY: Consult Factory. VIF Series Vinyl “I” Metal Frame Caps Featuring a unique design that offers excellent protection for metal “I” shaped frames, Series VIF Vinyl “I” Metal Frame Caps greatly reduce the risk of others being cut by sharp metal edges. MATERIAL: Vinyl STANDARD COLOR: Green STANDARD OPTION COLORS*: White, Black, Brown, Orange, Red, Gray, Blue, Yellow AVAILABILITY: Consult Factory. VAC Series Vinyl Angle Caps Designed to cap angle iron, Series VAC Vinyl Angle Caps are available in a variety of sizes to protect the corners of metal frames, reducing the risk of others being cut by sharp metal edges. Free sample requests for non-catalog lengths/colors are subject to availability. 82 MATERIAL: Vinyl STANDARD COLOR: Black STANDARD OPTION COLORS*: White, Green, Brown, Orange, Red, Gray, Blue, Yellow Note: • VAC Series has a maximum length of 2". AVAILABILITY: Consult Factory. Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. VMF Series Packaging Dimensions A Caplug No. Standard Carton B C D Shipping Wt. (Approx.) lbs kgs in mm in mm in mm in mm VMF-1250x750x14-12 VMF-1250x1250x14-12 VMF-1625x812x14-12 VMF-1625x875x12-12 1.250 1.250 1.625 1.625 31.75 31.75 41.27 41.27 0.750 1.250 0.812 0.875 19.05 31.75 20.62 22.22 0.105 0.075 0.075 0.105 2.67 1.90 1.90 2.67 0.750 0.750 0.750 0.750 19.05 19.05 19.05 19.05 16 12 14 13 VMF-1625x1375x12-12 VMF-1625x1625x12-12 VMF-1625x2437x12-12 VMF-1625x3250x12-12 1.625 1.625 1.625 1.625 41.27 41.27 41.27 41.27 1.375 1.625 2.430 3.250 34.92 41.27 61.72 82.55 0.105 0.105 0.105 0.105 2.67 2.67 2.67 2.67 0.750 0.750 0.750 0.750 19.05 19.05 19.05 19.05 14 12 11 15 No. of Pieces Mini Pak* Quantity 7.3 5.4 6.4 5.9 700 500 600 600 140 100 120 120 VMF-1250x750x14-12 VMF-1250x1250x14-12 VMF-1625x812x14-12 VMF-1625x875x12-12 6.4 5.4 5.0 6.8 500 400 300 300 100 80 60 60 VMF-1625x1375x12-12 VMF-1625x1625x12-12 VMF-1625x2437x12-12 VMF-1625x3250x12-12 Caplug No. VIF Series Packaging Dimensions A Caplug No. VIF-1625x1625x14-12 VIF-1625x1750x12-12 VIF-1625x2750x12-12 VIF-1625x3250x12-12 Standard Carton B C D in mm in mm in mm in mm 1.625 1.625 1.625 1.625 41.27 41.27 41.27 41.27 1.625 1.750 2.750 3.250 41.27 44.45 69.85 82.55 0.075 0.105 0.105 0.105 1.90 2.67 2.67 2.67 0.750 0.750 0.750 0.750 19.05 19.05 19.05 19.05 Shipping Wt. (Approx.) lbs kgs 13 11 16 11 No. of Pieces Mini Pak* Quantity 300 300 300 200 60 60 60 40 5.9 5.0 7.3 5.0 Caplug No. VIF-1625x1625x14-12 VIF-1625x1750x12-12 VIF-1625x2750x12-12 VIF-1625x3250x12-12 VAC Series Packaging Dimensions A Caplug No. B Standard Carton C D Shipping Wt. (Approx.) lbs kgs in mm in mm in mm in mm VAC-750x750-8 VAC-1000x1000-8 VAC-1125x1875-8 VAC-1250x1250-8 0.750 1.000 1.125 1.250 19.05 25.40 28.57 31.75 0.750 1.000 1.875 1.250 19.05 25.40 47.62 31.75 0.125 0.125 0.125 0.125 3.17 3.17 3.17 3.17 0.500 0.500 0.500 0.500 12.70 12.70 12.70 12.70 14 11 9 9 VAC-1500x1500-8 VAC-1875x1125-8 VAC-2000x2000-8 1.500 1.875 2.000 38.10 47.63 50.80 1.500 1.125 2.000 38.10 28.58 50.80 0.125 0.125 0.125 3.17 3.17 3.17 0.500 0.500 0.500 12.70 12.70 12.70 7 10 9 1-888- Mini Pak* Quantity 6.4 5.0 4.1 4.1 3000 1500 900 1000 600 300 180 200 VAC-750x750-8 VAC-1000x1000-8 VAC-1125x1875-8 VAC-1250x1250-8 3.2 4.5 4.1 900 900 600 180 180 120 VAC-1500x1500-8 VAC-1875x1125-8 VAC-2000x2000-8 Caplug No. *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call No. of Pieces ® (227-5847) In Canada 1-800-387-7115 83 CAPS Vinyl AN Series Vinyl Hex Caps Designed for AN style fittings, Series AN Caps are easy to install and remove. Engineered with aerospace quality, these caps are available in all common hydraulic nut sizes. No tools are required to install Series AN Caps. MATERIAL: Vinyl STANDARD COLOR: Yellow STANDARD OPTION COLORS*: White, Black, Brown, Orange, Red, Green, Gray, Blue AVAILABILITY: Consult Factory. MS Series Vinyl Hex Caps Series MS Caps, used for MS style fittings, are easy to install and remove. Engineered with aerospace quality, these caps are available in all common hydraulic nut sizes. No tools are required to install Series MS Caps. MATERIAL: Vinyl STANDARD COLOR: Yellow STANDARD OPTION COLORS*: White, Black, Brown, Orange, Red, Green, Gray, Blue AVAILABILITY: Consult Factory. Free sample requests for non-catalog lengths/colors are subject to availability. 84 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl CAPS Industry’s most extensive custom capabilities. See pages 10-11 for details. AN Series Packaging Dimensions A Caplug No. B Standard Carton C D E Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity 7.3 10.0 15.0 17.7 5000 5000 5000 5000 1000 1000 1000 1000 AN-2 AN-3 AN-4 AN-5 22 31 55 69 10.0 14.1 24.9 31.3 2500 2500 2500 2500 500 500 500 500 AN-6 AN-8 AN-10 AN-12 32 33 63 64 80 14.5 15.0 28.6 29.0 36.3 1000 1000 1000 1000 1000 200 200 200 200 200 AN-14 AN-16 AN-20 AN-24 AN-28 in mm in mm in mm in mm in mm AN-2 AN-3 AN-4 AN-5 0.550 0.625 0.645 0.690 13.97 15.88 16.38 17.53 0.375 0.440 0.560 0.625 9.53 11.18 14.22 15.88 0.250 0.370 0.435 0.475 6.35 9.40 11.05 12.07 0.203 0.203 0.250 0.315 5.16 5.16 6.35 8.00 0.055 0.060 0.060 0.060 1.40 1.52 1.52 1.52 16 22 33 39 AN-6 AN-8 AN-10 AN-12 0.725 0.875 1.000 1.000 18.42 22.23 25.40 25.40 0.685 0.875 1.000 1.250 17.40 22.23 25.40 31.75 0.500 0.563 0.700 0.700 12.70 14.30 17.78 17.78 0.375 0.515 0.780 0.780 9.53 13.08 19.81 19.81 0.065 0.065 0.065 0.065 1.65 1.65 1.65 1.65 AN-14 AN-16 AN-20 AN-24 AN-28 1.100 1.100 1.250 1.500 1.500 27.94 27.94 31.75 38.10 38.10 1.375 1.500 1.815 2.250 2.625 34.93 38.10 46.10 57.15 66.68 0.700 0.750 0.950 - 17.78 19.05 24.13 - 0.880 1.000 1.219 - 22.35 25.40 30.96 - 0.065 0.065 0.065 0.075 0.075 1.65 1.65 1.65 1.91 1.91 Caplug No. MS Series Packaging Dimensions A Caplug No. B Standard Carton C D E Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak* Quantity 6.4 8.6 12.7 21.8 5000 5000 5000 5000 1000 1000 1000 1000 MS-2 MS-3 MS-4 MS-6 15 17 40 12 6.8 7.7 18.1 5.4 1000 1000 2500 500 200 200 500 100 MS-8 MS-10 MS-11 MS-12 30 35 43 62 80 13.6 15.9 19.5 28.1 36.3 1000 1000 1000 1000 1000 200 200 200 200 200 MS-14 MS-16 MS-20 MS-24 MS-28 in mm in mm in mm in mm in mm MS-2 MS-3 MS-4 MS-6 0.550 0.625 0.725 0.800 13.97 15.88 18.42 20.32 0.375 0.440 0.560 0.685 9.53 11.18 14.22 17.40 0.100 0.100 0.100 0.100 2.54 2.54 2.54 2.54 0.190 0.245 0.250 0.375 4.83 6.22 6.35 9.53 0.055 0.060 0.060 0.060 1.40 1.52 1.52 1.52 14 19 28 48 MS-8 MS-10 MS-11 MS-12 0.825 1.000 1.000 1.020 20.96 25.40 25.40 25.91 0.870 0.995 1.125 1.250 22.10 25.27 28.58 31.75 0.110 0.190 0.190 2.79 4.83 4.83 0.500 0.635 0.795 12.70 16.13 20.19 0.065 0.065 0.065 0.065 1.60 1.65 1.65 1.65 MS-14 MS-16 MS-20 MS-24 MS-28 1.050 1.180 1.250 1.500 1.500 26.67 29.97 31.75 38.10 38.10 1.375 1.500 1.815 2.250 2.625 34.93 38.10 46.10 57.15 66.68 0.125 0.125 0.125 - 3.18 3.18 3.18 - 0.860 1.000 1.225 - 21.84 25.40 31.12 - 0.065 0.065 0.065 0.075 0.075 1.65 1.65 1.65 1.91 1.91 *Mini Paks are only available in the standard color(s). Free sample requests for non-catalog lengths/colors are subject to availability. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Caplug No. ® (227-5847) In Canada 1-800-387-7115 85 CAPS threaded CD Series Threaded Plastic Caps for Flared JIC Fittings Knurled for ease of application, Series CD Caps seal flared JIC fittings exceptionally well against dirt and moisture, as well as for masking during dipping, painting and plating. A MATERIAL: Low Density Polyethylene COLOR*: Red ASC Series THD Threaded Aluminum Caps for Threaded, Flared Fittings A standard aerospace and fluid power protective cap, the Series ASC has a nose-section design that forms a low-pressure seal on threaded, flared fittings. A more positive seal is possible with the addition of a sealing disc (Series ASC-DN). Stock sealing discs are Neoprene; Butyl or Buna N rubber are also available. A B OPTIONAL SEALING DISC MATERIAL: 3003-0 Aluminum Alloy COLOR: Natural (Silver) 86 * Consult the factory for other material/color options. threaded CAPS CD Series Applicable Specs.: MIL-C-52078, MIL-C-5501/3R, MIL-C-5501/11, (NAS-814), NAS-832 Packaging Dimensions Caplug No. Standard Carton To Fit Tube Size To Fit Thread Size in A mm No. of Ribs Shipping Wt. (Approx.) lbs kgs - .22 .47 .47 .30 5.55 11.94 11.94 7.62 4 4 4 4 4 7 7 5 No. of Pieces Mini Pak Quantity 5000 5000 5000 5000 1000 1000 1000 1000 CD-2 CD-3 CD-4 CD-41 3/16 1/4 1/4 1/4-36 3/8-24 7/16-20 7/16-24 CD-5 CD-6 CD-6A CD-66 5/16 3/8 3/8 3/8 1/2-20 9/16-18 5/8-18 5/8-18 .47 .53 .53 .41 11.94 13.46 13.46 10.41 6 6 6 6 9 10 12 10 4.0 4.5 5.4 4.5 5000 5000 5000 5000 1000 1000 1000 1000 CD-5 CD-6 CD-6A CD-66 - 5/8-24 3/4-16 3/4-20 7/8-14 .41 .57 .50 .68 10.41 14.48 12.70 17.27 6 6 6 6 8 15 13 20 3.6 6.8 5.8 9.0 5000 5000 5000 5000 1000 1000 1000 1000 CD-67 CD-8 CD-82 CD-10 7/8-18 1-14 1 1/16-12 1 1/16-14 .44 .78 .75 .75 11.18 19.81 19.05 19.05 6 8 8 8 15 13 17 15 6.8 5.8 7.6 6.8 5000 2500 2500 2500 1000 500 500 500 CD-101 CD-11 CD-12 CD-12A 1 1/8-18 1 3/16-12 1 1/4-18 1 5/16-12 .50 .94 .50 .84 12.70 23.88 12.70 21.34 8 6 8 8 11 19 13 11 4.9 8.6 5.8 4.9 2500 2500 2500 1000 500 500 500 200 CD-130 CD-14 CD-150 CD-16 1 3/8-18 1 1/2-12 1 5/8-12 .50 .75 .91 12.70 19.05 23.11 8 8 8 15 13 12 6.8 5.8 5.4 2500 1000 1000 500 200 200 CD-170 CD-18 CD-20 1 3/4-12 1 7/8-12 3-12 .94 1.00 1.16 23.88 25.40 29.47 8 8 12 11 14 12 4.9 6.3 5.4 1000 1000 250 200 200 50 CD-22 CD-24 CD-4000 CD-67 CD-8 CD-82 CD-10 CD-101 CD-11 CD-12 CD-12A CD-130 CD-14 CD-150 CD-16 CD-170 CD-18 CD-20 CD-22 CD-24 CD-400 1/2 - 5/8 5/8 - 3/4 3/4 - 7/8 - 1 1 - 1 1/4 - 1 1/2 - 1.8 3.1 3.1 2.2 Caplug No. CD-2 CD-3 CD-4 CD-41 ASC Series Applicable Specs.: MIL-C-5501/3, NAS-817, NAS-835 Packaging Dimensions Standard Carton To Fit Tube Size To Fit Thread Size in mm in mm ASC-2 ASC-3 ASC-4 ASC-5 1/8 3/16 1/4 5/16 5/16-24 3/8-24 7/16-20 1/2-20 .42 .36 .54 .52 10.67 9.14 13.72 13.21 .33 .30 .46 .43 9.65 7.62 11.68 10.92 5 6 9 9 ASC-6 ASC-7 ASC-8 ASC-10 3/8 7/16 1/2 5/8 9/16-18 5/8-18 3/4-16 7/8-14 .54 .61 .64 .74 13.72 15.49 16.26 18.80 .46 .52 .55 .65 11.68 13.21 13.97 16.51 ASC-12 ASC-16 ASC-20 3/4 1 1 1/4 1 1/16-12 1 5/16-12 1 5/8-12 .85 .86 .87 21.59 21.84 22.22 .76 .76 .71 19.30 19.30 18.25 Caplug No. A For prices, free samples and online ordering visit our Web site at www.caplugs.com or call B 1-888- Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 2.2 2.7 4.0 4.0 5000 5000 5000 5000 1000 1000 1000 1000 ASC-2 ASC-3 ASC-4 ASC-5 14 15 23 13 6.3 6.8 10.3 5.8 6000 5000 6000 3700 1000 1000 1000 500 ASC-6 ASC-7 ASC-8 ASC-10 18 13 12 8.1 5.8 5.4 2200 1400 950 500 200 190 ASC-12 ASC-16 ASC-20 In Canada 1-800-387-7115 ® (227-5847) Caplug No. 87 CAPS threaded PC Series Plastic Threaded Caps for Pipe Ends Heavy wall polyethylene Series PC Caps ensure protection for threaded pipe ends. Extra length provides sealing on pipe surface beyond last thread. These caps not only protect the NPT threads from damage during handling and storage, but they also prevent moisture, debris and rodents from entering the pipe. PC-3/8 thru PC-2 A B PC-6, -8 have ribbing PC-3, -3 1/2, -4, -5, are smooth Built-in thin membrane for optional venting B MATERIAL: Low Density Polyethylene COLOR*: See chart on page 89 A PC-10 and PC-12 B A PC-14 thru PC-18 88 Consult the factory for larger PC sizes. * Consult the factory for other material/color options. threaded CAPS PC Series Packaging Dimensions Standard Carton Caplug No. Color To Fit Thread Size in A mm in mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity PC-3/8 PC-1/2 PC-3/4 PC-1 (602) (603) (604) (605) Black Black Black Black 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT .68 .84 1.05 1.32 17.27 21.34 26.67 33.53 .50 .87 .91 1.05 12.70 22.10 23.11 26.67 9 21 13 13 4.0 9.4 5.8 5.8 5000 2500 2500 1000 1000 500 500 200 PC-1 1/4 (606) PC-1 1/2 (607) PC-2 (608) PC-3 Black Black Black Black 1 1/4" NPT 1 1/2" NPT 2" NPT 3" NPT 1.66 1.90 2.38 3.50 42.17 48.26 60.45 88.90 1.05 1.07 1.09 2.00 26.67 27.18 27.69 50.80 18 11 15 25 8.1 4.9 6.8 11.2 1000 500 500 300 200 100 100 60 PC-1 1/4 (606) PC-1 1/2 (607) PC-2 (608) PC-3 PC-3 1/2 PC-4 PC-5 PC-6 Black Black Black Black 3 1/2" NPT 4" NPT 5" NPT 6" NPT 4.02 4.50 5.56 6.62 102.00 114.30 141.23 168.15 2.34 2.10 2.21 2.32 59.44 53.34 56.14 58.93 25 24 23 18 11.3 10.8 10.3 8.1 150 150 100 60 N/A N/A N/A N/A PC-3 1/2 PC-4 PC-5 PC-6 PC-8 PC-10 PC-12 PC-14 Black Black Black Black 8" NPT 10" NPT 12" NPT 14" NPT 8.62 10.75 12.75 14.00 218.96 273.06 323.85 355.60 2.50 2.76 2.96 2.66 63.50 70.10 75.18 67.56 18 14 16 20 8.1 6.4 7.2 9.1 35 25 20 20 N/A N/A N/A N/A PC-8 PC-10 PC-12 PC-14 PC-16 PC-18 Yellow Yellow 16" NPT 18 "NPT 16.00 18.00 406.40 457.20 2.44 2.44 61.98 61.98 36 38 16.3 17.2 30 32 N/A N/A PC-16 PC-18 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call B 1-888- ® (227-5847) In Canada 1-800-387-7115 Caplug No. PC-3/8 PC-1/2 PC-3/4 PC-1 (602) (603) (604) (605) 89 PLUGS non-threaded T Series Tapered Plugs Tapered Plugs are tapered in design and made from highly pliable (or flexible) polyethylene. Not only can they be applied to fit snugly, but they can also be easily removed. Especially recommended for use on MIL Std. and SAE-type tube and hydraulic fittings and for threaded external and internal NPT fittings. Popular size Tapered Plugs are stocked also in green FlexTemp, a flexible thermoplastic rubber for extreme temperature applications ranging from -90° F to 300°F (-68°C to 149°C). E F A D C B MATERIAL: Low Density Polyethylene COLOR*: Red 90 * Consult the factory for other material/color options. non-threaded PLUGS T Series Applicable Specs.: MIL-C-5501/7 (MIL-C-52078), NAS-834 Selection Charts Recommended closures for tube and hydraulic fittings*** Fitting Size (Dash No.) Tubing Diameter Thread Size Caplug No. T-1 T-2 T-3 T-4 -2 -3 -4 -5 1/8 3/16 1/4 5/16 5/16 - 24 3/8 - 24 7/16 - 20 1/2 - 20 T-1 T-2 T-3 T-4 T-5 T-6 T-8 T-10 -6 -8 -10 3/8 3/8 1/2 5/8 9/16 - 18 5/8 - 18 3/4 - 16 7/8 - 14 T-5 T-6 T-8 T-10 T-12X T-14X T-17-S T-19 -12 -16 -20 -24 3/4 1 1 1/4 1 1/2 1 1/16 - 12 1 5/16 - 12 1 5/8 - 12 1 7/8 - 12 T-12X T-14X T-17-S T-19 T-221 T-240 -28 -32 1 3/4 2 2 1/4 - 12 2 1/2 - 12 T-221 T-240 Caplug No. Recommended closures for threaded internal NPT fittings** Recommended closures for unthreaded standard weight pipe (Schedule 40)** Based on average tapped hole fit. It is suggested that sample Plugs be tried for size before ordering in quantity. Caplug No. NPT Size T-2X T-4 T-6X T-9 1/8 1/4 3/8 1/2 Caplug No. Caplug No. Size Caplug No. T-2X T-4 T-6X T-9 T-1 T-2X T-5 T-7 1/8 1/4 3/8 1/2 T-1 T-2X T-5 T-7 T-12X T-14 T-17-S T-20-S 3/4 1 1 1/4 1 1/2 T-12X T-14 T-17-S T-20-S T-10 T-13 T-16 T-18 3/4 1 1 1/4 1 1/2 T-10 T-13 T-16 T-18 T-24-S T-44 T-501 T-502 2 2 1/2 3 3 1/2 T-24-S T-44 T-501 T-502 T-220 T-250 T-53 T-1050 2 2 1/2 3 3 1/2 T-220 T-250 T-53 T-1050 T-1070 T-1086 T-1103 4 5 6 T-1070 T-1086 T-1103 T-1064 T-1080 T-1097 T-1128 4 5 6 8 T-1064 T-1080 T-1097 T-1128 **For other tapered style plugs see: ***For threaded plugs see: Series Pages Series Pages Series Pages WW W WWX SRP PTP L CPT VTP TP 94-95 96-97 96-97 108-109 102-103 98-99 98-99 120-121 120-121 PDF AFO PD ASP RP MSP BSP 126-127 128-129 126-127 128-129 130-131 126-127 128-129 PDI ADP PDO PDE P RPO RPO-M 124-125 128-129 124-125 124-125 122-123 130-131 130-131 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 91 PLUGS non-threaded T Series Tapered Plugs (cont.) Packaging Dimensions A Caplug No. T-00 T-00-S T-00-X T-0 T-0X T-1 T-1-X T-2 T-2-S T-2-X T-3 T-3-X T-4 T-4-X T-5 T-5-S T-5-X T-6 T-6-S T-6-X T-7 T-7-X T-8 T-8-S T-8-X T-9 T-9-S T-9-X T-10 T-11 T-11-X T-11-S T-12 T-12-X T-13-A T-13 T-13-X T-14 T-14-X T-15-A T-15 T-15-X T-15-S T-16-A T-16 T-16-S T-17-A T-17 T-17-S T-18 T-18-X T-19 T-20-A T-20 T-20-S T-210 B C Standard Carton D E F in mm in mm in mm in mm in mm in mm .116 .140 .145 .173 .184 .236 .267 .299 .325 .330 .361 .390 .419 .447 .471 .533 .500 .532 .554 .550 .580 .610 .640 .669 .675 .690 .740 .725 .750 .802 .815 .837 .866 .915 .960 .964 .995 1.094 1.175 .836 1.224 1.235 1.285 1.140 1.312 1.395 1.239 1.447 1.513 1.560 1.630 1.750 1.440 1.780 1.781 1.844 2.95 3.56 3.68 4.39 4.67 5.99 6.78 7.59 8.26 8.38 9.17 9.91 10.64 11.35 11.96 13.54 12.70 13.51 14.07 13.97 14.73 15.49 16.26 16.99 17.15 17.53 18.80 18.42 19.05 20.37 20.70 21.26 22.00 23.24 24.38 24.49 25.27 27.79 29.85 21.24 31.09 31.37 32.64 28.96 33.33 35.43 31.47 36.76 38.43 39.63 41.40 44.45 36.58 45.21 45.24 46.84 .182 .180 .205 .240 .255 .302 .335 .365 .367 .396 .427 .456 .485 .513 .547 .562 .576 .608 .612 .631 .667 .695 .727 .694 .755 .788 .765 .823 .848 .911 .930 .890 .975 1.040 1.047 1.090 1.145 1.215 1.284 1.305 1.355 1.360 1.346 1.420 1.465 1.465 1.507 1.600 1.600 1.682 1.750 1.880 1.895 1.950 1.805 2.000 4.62 4.57 5.21 6.10 6.48 7.67 8.51 9.27 9.32 10.06 10.85 11.58 12.32 13.03 13.89 14.28 14.63 15.44 15.55 16.03 16.94 17.65 18.47 17.63 19.18 20.02 19.43 20.91 21.54 23.14 23.62 22.61 24.77 26.42 26.59 27.69 29.08 30.86 32.61 33.15 34.42 34.55 34.19 36.07 37.21 37.21 38.28 40.64 40.64 42.72 44.45 47.75 48.13 49.53 45.85 50.80 .053 .088 .079 .111 .113 .174 .205 .235 .263 .267 .298 .327 .356 .385 .409 .477 .440 .468 .490 .487 .518 .549 .578 .613 .613 .628 .678 .663 .687 .740 .753 .757 .803 .855 .900 .901 .933 1.031 1.113 .777 1.161 1.173 1.227 1.085 1.249 1.345 1.169 1.384 1.451 1.498 1.568 1.688 1.378 1.718 1.722 1.781 1.35 2.24 2.01 2.82 2.87 4.42 5.21 5.97 6.68 6.78 7.57 8.31 9.04 9.78 10.39 12.12 11.18 11.89 12.45 12.37 13.16 13.95 14.68 15.57 15.57 15.95 17.22 16.84 17.45 18.80 19.13 19.23 20.40 21.72 22.86 22.89 23.70 26.19 28.27 19.74 29.49 29.80 31.17 27.56 31.73 34.16 29.69 35.15 36.86 38.05 39.83 42.88 35.00 43.64 43.74 45.24 .120 .109 .150 .177 .172 .240 .273 .302 .305 .333 .365 .394 .422 .451 .485 .506 .516 .545 .551 .568 .605 .634 .664 .638 .693 .726 .703 .761 .785 .849 .868 .810 .912 .980 .987 1.027 1.083 1.152 1.222 1.247 1.292 1.298 1.288 1.358 1.402 1.405 1.437 1.537 1.537 1.620 1.688 1.818 1.833 1.888 1.746 1.938 3.05 2.77 3.81 4.50 4.37 6.10 6.93 7.67 7.75 8.46 9.27 10.01 10.72 11.46 12.32 12.85 13.11 13.84 14.00 14.43 15.37 16.10 16.87 16.21 17.60 18.44 17.86 19.33 19.94 21.57 22.05 20.57 23.17 24.89 25.07 26.09 27.51 29.26 31.04 31.68 32.82 32.97 32.72 34.49 35.61 35.69 36.50 39.04 39.04 41.15 42.88 46.18 46.56 47.96 44.35 49.23 .38 .22 .38 .38 .38 .38 .38 .38 .19 .38 .38 .38 .38 .38 .44 .22 .44 .44 .31 .47 .50 .50 .50 .19 .50 .56 .19 .56 .56 .63 .63 .22 .63 .69 .50 .75 .75 .75 .63 1.06 .75 .81 .38 .81 .88 .39 .75 .88 .50 .75 .75 .75 1.28 1.00 .38 1.00 9.65 5.59 9.65 9.65 9.65 9.65 9.65 9.65 4.83 9.65 9.65 9.65 9.65 9.65 11.18 5.59 11.18 11.18 7.87 11.94 12.70 12.70 12.70 4.83 12.70 14.22 4.83 14.22 14.22 16.00 16.00 5.59 16.00 17.53 12.70 19.05 19.05 19.05 16.00 26.93 19.05 20.57 9.65 20.57 22.35 9.91 19.05 22.35 12.70 19.05 19.05 19.05 32.51 25.40 9.65 25.40 .31 .31 .41 .38 .38 .44 .47 .50 .50 .53 .56 .59 .63 .66 .69 .68 .72 .75 .75 .75 .81 .84 .88 .75 .88 .94 .88 .97 1.00 1.06 1.09 1.05 1.13 1.16 1.19 1.25 1.31 1.41 1.44 1.43 1.50 1.50 1.47 1.56 1.63 1.59 1.63 1.75 1.75 1.88 1.94 2.00 2.06 2.13 2.00 2.13 7.87 7.87 10.41 9.65 9.65 11.18 11.94 12.70 12.70 13.46 14.22 14.99 16.00 16.76 17.53 17.27 18.29 19.05 19.05 19.05 20.57 21.34 22.35 19.05 22.35 23.88 22.35 24.64 25.40 26.93 27.69 26.67 28.70 29.47 30.23 31.75 33.28 35.82 36.58 36.32 38.10 38.10 37.34 39.63 41.40 40.39 41.40 44.45 44.45 47.75 49.28 50.80 52.33 54.10 50.80 54.10 E Shipping Wt. (Approx.) lbs kgs 2 4 3 3 3 3 4 4 3 4 5 6 6 6 7 5 7 8 6 8 9 10 10 7 10 13 7 13 13 15 16 12 17 18 17 12 12 14 14 15 15 16 19 14 19 5 16 9 16 9 10 9 11 12 7 12 0.9 1.8 1.3 1.3 1.3 1.3 1.8 1.8 1.3 1.8 2.2 2.7 2.7 2.7 3.1 2.2 3.1 3.6 2.7 3.6 4.0 4.5 4.5 3.1 4.5 5.8 3.1 5.8 5.8 6.8 7.2 5.4 7.6 8.1 7.6 5.4 5.4 6.3 6.3 6.8 6.8 7.2 8.6 6.3 8.6 2.2 7.2 4.0 7.2 4.0 4.5 4.0 4.9 5.4 3.1 5.4 No. of Pieces Mini Pak Quantity 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 2500 2500 2500 2500 2500 2500 2500 5000 2500 2500 1000 2500 1000 2500 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 500 500 1000 500 500 200 500 200 500 200 200 200 200 200 200 200 Caplug No. T-00 T-00-S T-00-X T-0 T-0X T-1 T-1-X T-2 T-2-S T-2-X T-3 T-3-X T-4 T-4-X T-5 T-5-S T-5-X T-6 T-6-S T-6-X T-7 T-7-X T-8 T-8-S T-8-X T-9 T-9-S T-9-X T-10 T-11 T-11-X T-11-S T-12 T-12-X T-13-A T-13 T-13-X T-14 T-14-X T-15-A T-15 T-15-X T-15-S T-16-A T-16 T-16-S T-17-A T-17 T-17-S T-18 T-18-X T-19 T-20-A T-20 T-20-S T-210 WHEN PLUGGING “B” Dim. must be at least 1% larger than hole to be plugged. Minimum .020". F A D C B Note: part number in red italics also available from stock in FlexTemp (Thermoplastic Rubber)/Green 92 non-threaded PLUGS T Series Applicable Specs.: MIL-C-5501/7 (MIL-C-52078), NAS-834 (cont.) Packaging Dimensions A B Standard Carton C D E F Caplug No. in mm in mm in mm in mm in mm in mm T-21-A T-21 T-220 T-22-A T-22-S T-221 T-230 T-24-S T-25-A T-240 T-250 T-33-A1 T-33-A T-43-A T-43-X T-44 T-45-A T-500 T-53 T-55-A T-57-A T-501 T-96-A T-1050 T-1051 T-1052 T-502 T-1063 T-1064 T-1067 T-1070 T-1072 T-1076 T-1078 T-1079 T-1080 T-1084 T-1086 T-1088 T-1090 T-1092 T-1097 T-1100 T-1103 T-1107 T-1108-S T-1109 T-1110 T-1120 T-1128 T-1133 T-1137 T-1139 T-1142 T-1143 T-1146 T-1314 T-1360 1.738 1.900 1.975 1.935 2.015 2.067 2.136 2.230 2.125 2.298 2.395 2.480 2.307 2.457 2.555 2.641 2.760 2.849 2.975 2.982 3.090 3.325 3.270 3.47 3.55 3.68 3.79 3.93 4.02 4.09 4.27 4.37 4.64 4.79 4.91 4.99 5.18 5.33 5.47 5.57 5.70 6.01 6.18 6.40 6.61 6.88 7.05 7.34 7.66 7.97 8.15 8.40 8.67 9.06 10.79 11.11 12.79 13.25 44.15 48.26 50.17 49.15 51.18 52.50 54.26 56.64 53.98 58.37 60.84 62.99 58.60 62.41 64.90 67.08 70.11 72.37 75.57 75.75 78.49 84.46 83.06 88.14 90.17 93.48 96.27 99.83 102.11 103.89 108.46 111.00 117.86 121.67 124.72 126.75 131.58 135.39 138.94 141.48 144.79 152.66 156.98 162.57 167.90 174.75 179.08 186.44 194.57 202.45 207.02 213.37 220.23 230.12 274.07 282.19 324.87 336.55 2.163 2.076 2.132 2.310 2.147 2.243 2.312 2.260 2.406 2.464 2.602 2.644 2.650 2.750 2.690 2.790 2.990 2.980 3.103 3.245 3.370 3.457 3.562 3.60 3.73 3.80 3.92 4.07 4.14 4.32 4.43 4.62 4.85 4.97 5.09 5.20 5.36 5.49 5.62 5.75 5.87 6.18 6.35 6.56 6.71 7.03 7.12 7.65 7.84 8.14 8.35 8.60 8.73 9.36 11.10 11.46 13.14 13.60 54.94 52.73 54.15 58.68 54.54 56.97 58.73 57.41 61.11 62.59 66.09 67.16 67.31 69.85 68.33 70.87 75.95 75.69 78.82 82.43 85.60 87.81 90.48 91.44 94.75 96.52 99.57 103.38 105.16 109.73 112.53 117.35 123.19 126.24 129.29 132.09 136.15 139.45 142.75 146.06 149.10 156.98 161.30 166.63 170.44 178.56 180.86 194.32 199.14 206.76 212.10 218.45 221.75 237.85 281.89 290.96 333.71 345.36 1.668 1.837 1.913 1.875 1.953 2.005 2.074 2.168 2.063 2.235 2.333 2.418 2.245 2.395 2.493 2.579 2.685 2.787 2.915 2.912 3.020 3.245 3.200 3.41 3.48 3.61 3.71 3.86 3.94 4.01 4.18 4.29 4.57 4.71 4.83 4.92 5.11 5.21 5.39 5.49 5.61 5.92 6.09 6.33 6.53 6.80 6.97 7.26 7.58 7.88 8.05 8.30 8.55 8.89 10.62 10.78 12.48 12.96 42.37 46.66 48.59 47.63 49.61 50.93 52.68 55.07 52.40 56.77 59.26 61.42 57.03 60.84 63.32 65.51 68.20 70.79 74.04 73.97 76.71 82.43 81.28 86.62 88.40 91.70 94.24 98.05 100.08 101.86 106.18 108.97 116.08 119.64 122.69 124.97 129.80 132.34 136.91 139.45 142.50 150.37 154.69 160.79 165.87 172.72 177.04 184.41 192.54 200.16 204.48 210.83 217.18 225.81 269.75 273.79 316.99 329.18 2.093 2.013 2.070 2.255 2.085 2.181 2.250 2.198 2.344 2.401 2.540 2.582 2.588 2.688 2.628 2.728 2.947 2.918 3.041 3.175 3.300 3.377 3.492 3.54 3.66 3.73 3.84 4.00 4.07 4.24 4.34 4.54 4.78 4.89 5.01 5.10 5.29 5.37 5.54 5.67 5.79 6.10 6.26 6.49 6.63 6.95 7.06 7.56 7.76 8.05 8.25 8.50 8.60 9.24 10.91 11.37 12.92 13.18 53.16 51.13 52.58 57.28 52.96 55.40 57.15 55.83 59.54 60.99 64.52 65.59 65.74 68.28 66.75 69.29 74.86 74.12 77.24 80.65 83.82 85.78 88.70 89.92 92.97 94.75 97.54 101.60 103.38 107.70 110.24 115.32 121.42 124.21 127.26 129.55 134.37 136.40 140.72 144.02 147.07 154.95 159.01 164.85 168.41 176.53 179.33 192.03 197.11 204.48 209.56 215.91 218.45 234.70 277.11 288.70 328.24 334.70 1.18 1.00 1.00 .85 .75 1.00 1.00 .50 1.00 1.00 1.03 .63 1.25 1.00 .63 .75 1.00 .75 .75 1.00 1.00 .75 1.13 .75 1.00 .75 .75 .75 .75 1.25 .88 1.00 .88 1.00 1.00 1.00 1.00 .88 1.00 1.00 .98 1.00 1.00 .87 1.50 .50 1.00 1.00 1.00 1.00 1.38 1.38 1.50 1.75 1.75 2.00 2.00 2.00 29.97 25.40 25.40 21.59 19.05 25.40 25.40 12.70 25.40 25.40 26.16 16.00 31.75 25.40 16.00 19.05 25.40 19.05 19.05 25.40 25.40 19.05 28.70 19.05 25.40 19.05 19.05 19.05 19.05 31.75 22.35 25.40 22.35 25.40 25.40 25.40 25.40 22.35 25.40 25.40 24.89 25.40 25.40 22.10 38.10 12.70 25.40 25.40 25.40 25.40 35.05 35.05 38.10 44.45 44.45 50.80 50.80 50.80 2.31 2.25 2.25 2.47 2.31 2.44 2.56 2.50 2.53 2.63 2.81 2.78 2.78 2.88 2.88 2.94 3.13 3.25 3.34 3.38 3.50 3.63 3.69 3.88 4.00 4.00 4.12 4.38 4.53 4.62 4.88 5.00 5.25 5.38 5.50 5.63 5.88 5.88 6.13 6.19 6.25 6.62 6.75 6.94 7.19 7.67 7.63 7.94 8.12 8.38 8.75 9.00 9.13 9.86 11.60 11.96 13.64 14.10 58.68 57.15 57.15 62.74 58.68 61.98 65.03 63.50 64.26 66.80 71.38 70.61 70.61 73.15 73.15 74.68 79.51 82.55 84.84 85.86 88.90 92.21 93.73 98.56 101.60 101.60 104.65 111.26 115.07 117.35 123.96 127.01 133.36 136.66 139.71 143.01 149.36 149.36 155.71 157.23 158.76 168.15 171.46 176.28 182.63 194.82 193.81 201.68 206.26 212.86 222.26 228.61 231.91 250.44 294.64 303.78 346.46 358.14 Shipping Wt. (Approx.) lbs kgs 13 14 13 12 12 13 15 12 14 10 10 14 10 11 16 9 10 10 11 12 15 9 9 16 10 9 9 10 11 25 15 27 25 16 15 16 19 19 18 19 19 19 10 10 13 12 14 13 12 13 10 10 11 13 19 20 21 22 5.8 6.3 5.8 5.4 5.4 5.8 6.8 5.4 6.3 4.5 4.5 6.3 4.5 4.9 7.2 4.0 4.5 4.5 4.9 5.4 6.8 4.0 4.0 7.2 4.5 4.0 4.0 4.5 4.9 11.2 6.8 12.1 11.2 7.2 6.8 7.2 8.6 8.6 8.1 8.6 8.6 8.6 4.5 4.5 5.8 5.4 6.3 5.8 5.4 5.8 4.5 4.5 4.9 5.8 8.6 9.1 9.5 10.0 No. of Pieces Mini Pak Quantity Caplug No. 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 1000 500 500 1000 500 500 500 500 500 500 250 250 500 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 100 100 100 100 100 100 100 100 50 50 50 50 40 40 30 30 200 200 200 200 200 200 200 200 200 100 100 200 100 100 200 100 100 100 100 100 100 50 50 100 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 20 20 20 20 20 20 20 20 10 10 10 10 8 8 6 6 T-21-A T-21 T-220 T-22-A T-22-S T-221 T-230 T-24-S T-25-A T-240 T-250 T-33-A1 T-33-A T-43-A T-43-X T-44 T-45-A T-500 T-53 T-55-A T-57-A T-501 T-96-A T-1050 T-1051 T-1052 T-502 T-1063 T-1064 T-1067 T-1070 T-1072 T-1076 T-1078 T-1079 T-1080 T-1084 T-1086 T-1088 T-1090 T-1092 T-1097 T-1100 T-1103 T-1107 T-1108-S T-1109 T-1110 T-1120 T-1128 T-1133 T-1137 T-1139 T-1142 T-1143 T-1146 T-1314 T-1360 E WHEN PLUGGING “B” Dim. must be at least 1% larger than hole to be plugged. Minimum .020". F A D C B For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 93 PLUGS non-threaded WW Series Tapered Plugs with Wide, Thick Flanges Accepted by the aircraft industry, Series WW Plugs are designed with a wide, thick flange to ensure against being erroneously forced “all-the-waythrough” when used as a plug. Available in fifty-five sizes, this versatile part may easily be used as a cap or plug depending upon application. B A E C G D F MATERIAL: Low Density Polyethylene COLOR*: Yellow 94 * Consult the factory for other material/color options. non-threaded PLUGS WHEN PLUGGING “B” Dim. must be at least 1% larger than hole to be plugged. Minimum .020". Applicable Specs.: NSA STND, NAS-816 WW Series Packaging Dimensions A Caplug No. B C Standard Carton D No. of Pieces Mini Pak Quantity 2.2 2.7 2.7 3.6 5000 5000 5000 5000 1000 1000 1000 1000 WW-00 WW-0 WW-1 WW-2 8 9 9 10 3.6 4.0 4.0 4.5 5000 5000 5000 5000 1000 1000 1000 1000 WW-2X WW-3 WW-3X WW-4 2.29 2.29 2.29 2.29 11 12 13 14 4.9 5.4 5.8 6.3 5000 5000 5000 5000 1000 1000 1000 1000 WW-4X WW-5 WW-5X WW-6 .09 .09 .09 .09 2.29 2.29 2.29 2.29 15 16 16 17 6.8 7.2 7.2 7.6 5000 5000 5000 5000 1000 1000 1000 1000 WW-6X WW-7 WW-7X WW-8 27.69 28.45 29.47 29.97 .09 .09 .09 .09 2.29 2.29 2.29 2.29 18 19 21 21 8.1 8.6 9.4 9.4 5000 5000 5000 5000 1000 1000 1000 1000 WW-8X WW-9 WW-9X WW-10 1.25 1.25 1.28 1.34 31.75 31.75 32.51 34.04 .09 .09 .09 .09 2.29 2.29 2.29 2.29 24 23 26 16 10.8 10.3 11.7 7.2 2500 2500 2500 2500 500 500 500 500 WW-11 WW-11X WW-12 WW-12X 16.76 17.53 16.76 16.76 1.44 1.56 1.56 1.56 36.58 39.63 39.63 39.63 .09 .09 .09 .09 2.29 2.29 2.29 2.29 16 18 19 18 7.2 8.1 8.6 8.1 2500 2500 2500 2500 500 500 500 500 WW-13 WW-13B WW-14 WW-14X .66 .81 .69 .63 16.76 20.57 17.53 16.00 1.68 1.84 1.75 1.94 42.67 46.74 44.45 49.28 .09 .12 .12 .12 2.29 3.05 3.05 3.05 21 13 11 13 9.4 5.8 4.9 5.8 2500 1000 1000 1000 500 200 200 200 WW-15 WW-16 WW-16X WW-17 41.89 45.21 48.13 48.69 .63 .63 .63 1.00 16.00 16.00 16.00 25.40 2.06 2.31 2.38 2.44 52.33 58.68 60.45 61.98 .12 .12 .12 .12 3.05 3.05 3.05 3.05 13 17 18 11 5.8 7.6 8.1 4.9 1000 1000 1000 500 200 200 200 100 WW-18 WW-19 WW-200 WW-210 1.988 2.132 2.250 2.344 50.50 54.15 57.15 59.54 .63 0.99 1.00 1.00 16.00 25.15 25.40 25.40 2.38 2.63 2.75 2.69 60.45 66.80 69.85 68.33 .12 .12 .12 .12 3.05 3.05 3.05 3.05 17 12 12 12 7.6 5.4 5.4 5.4 1000 500 500 500 200 100 100 100 WW-21 WW-221 WW-230 WW-25A 56.77 59.26 57.03 61.09 2.370 2.500 2.560 2.650 60.20 63.50 65.03 67.31 1.00 1.13 1.25 .91 25.40 28.70 31.75 23.11 2.88 3.00 3.06 3.16 73.15 76.20 77.73 80.27 .12 .12 .12 .12 3.05 3.05 3.05 3.05 14 14 8 8 6.3 6.3 3.6 3.6 500 500 250 250 100 100 50 50 WW-240 WW-250 WW-33A WW-43A 2.568 2.623 2.939 2.920 65.23 66.63 74.65 74.17 2.661 2.916 3.042 3.150 67.59 74.07 77.27 80.01 .69 1.00 .75 1.00 17.53 25.40 19.05 25.40 3.22 3.44 3.56 3.75 81.79 87.38 90.42 95.25 .12 .12 .12 .12 3.05 3.05 3.05 3.05 14 8 9 11 6.3 3.6 4.0 4.9 500 250 250 250 100 50 50 50 WW-44 WW-45A WW-53 WW-55A 85.60 90.48 87.81 99.57 3.020 3.155 3.245 3.710 76.71 80.14 82.43 94.24 3.322 3.517 3.382 3.840 84.38 89.34 85.91 97.54 1.00 1.12 .75 .75 25.40 28.45 19.05 19.05 3.81 4.00 3.88 4.34 96.78 101.60 98.56 110.24 .12 .12 .12 .12 3.05 3.05 3.05 3.05 10 11 10 13 4.5 4.9 4.5 5.8 250 250 250 250 50 50 50 50 WW-57A WW-96A WW-501 WW-502 105.03 122.30 169.75 3.937 4.570 6.530 100.00 116.08 165.86 4.061 4.685 6.630 103.15 119.00 168.40 .75 .88 1.43 19.05 22.35 36.32 4.62 5.17 7.12 117.35 131.32 180.85 .12 .12 .12 3.05 3.05 3.05 6 7 13 2.7 3.1 5.8 100 100 100 20 20 20 WW-1064 WW-1076 WW-1107 in mm in mm in mm in WW-00 WW-0 WW-1 WW-2 .116 .173 .236 .299 2.95 4.39 5.99 7.59 .182 .240 .296 .365 4.62 6.10 7.52 9.27 .053 .111 .174 .235 1.35 2.82 4.42 5.97 WW-2X WW-3 WW-3X WW-4 .333 .367 .397 .427 8.46 9.32 10.08 10.85 .392 .418 .447 .475 9.96 10.62 11.35 12.07 .269 .298 .328 .356 WW-4X WW-5 WW-5X WW-6 .435 .481 .500 .530 11.05 12.22 12.70 13.46 .509 .547 .563 .615 12.93 13.89 14.30 15.62 WW-6X WW-7 WW-7X WW-8 .560 .590 .610 .628 14.22 14.99 15.49 15.95 .631 .667 .687 .725 WW-8X WW-9 WW-9X WW-10 .658 .690 .725 .755 16.71 17.53 18.42 19.18 WW-11 WW-11X WW-12 WW-12X .820 .825 .867 .915 WW-13 WW-13B WW-14 WW-14X E F G Shipping Wt. (Approx.) lbs kgs mm in mm in mm in mm .120 .177 .225 .302 3.05 4.50 5.72 7.67 .37 .37 .31 .31 9.40 9.40 7.87 7.87 .50 .56 .62 .68 12.70 14.22 15.75 17.27 .09 .09 .09 .09 2.29 2.29 2.29 2.29 5 6 6 8 6.83 7.57 8.33 9.04 .319 .354 .383 .409 8.10 8.99 9.73 10.39 .31 .31 .31 .31 7.87 7.87 7.87 7.87 .72 .75 .78 .81 18.29 19.05 19.81 20.57 .09 .09 .09 .09 2.29 2.29 2.29 2.29 .365 .409 .440 .468 9.27 10.39 11.18 11.89 .439 .493 .500 .547 11.15 12.52 12.70 13.89 .37 .37 .37 .37 9.40 9.40 9.40 9.40 .83 .87 .89 .94 21.08 22.10 22.61 23.88 .09 .09 .09 .09 16.03 16.94 17.45 18.42 .497 .518 .548 .558 12.62 13.16 13.92 14.17 .579 .605 .635 .662 14.71 15.37 16.13 16.82 .41 .44 .44 .44 10.41 11.18 11.18 11.18 .97 1.00 1.03 1.06 24.64 25.40 26.16 26.93 .750 .775 .812 .870 19.05 19.69 20.63 22.10 .588 .620 .663 .693 14.94 15.75 16.84 17.60 .687 .721 .761 .808 17.45 18.31 19.33 20.52 .44 .47 .50 .50 11.18 11.94 12.70 12.70 1.09 1.12 1.16 1.18 20.83 20.96 22.02 23.24 .930 .929 .975 1.035 23.62 23.60 24.77 26.29 .755 .763 .805 .840 19.18 19.38 20.45 21.34 .865 .878 .913 .960 21.97 22.30 23.19 24.38 .53 .56 .56 .63 13.46 14.22 14.22 16.00 .984 1.094 1.110 1.150 24.99 27.79 28.20 29.21 1.105 1.215 1.233 1.284 28.07 30.86 31.32 32.61 .919 1.031 1.043 1.108 23.34 26.19 26.49 28.14 1.040 1.132 1.157 1.205 26.42 28.75 29.39 30.61 .66 .69 .66 .66 WW-15 WW-16 WW-16X WW-17 1.237 1.312 1.416 1.452 31.42 33.33 35.97 36.88 1.382 1.465 1.516 1.603 35.10 37.21 38.51 40.72 1.167 1.249 1.354 1.377 29.64 31.73 34.33 34.98 1.288 1.364 1.462 1.503 32.72 34.65 37.14 38.18 WW-18 WW-19 WW-200 WW-210 1.580 1.730 1.810 1.850 40.13 43.94 45.98 46.99 1.714 1.887 1.975 2.020 43.54 47.93 50.17 51.31 1.515 1.650 1.730 1.788 38.48 41.91 43.94 45.42 1.649 1.780 1.895 1.917 WW-21 WW-221 WW-230 WW-25A 1.927 2.079 2.136 2.125 48.95 52.81 54.26 53.98 2.058 2.228 2.312 2.406 52.28 56.59 58.73 61.11 1.857 2.015 2.074 2.063 47.17 51.18 52.68 52.40 WW-240 WW-250 WW-33A WW-43A 2.298 2.395 2.305 2.475 58.37 60.84 58.55 62.87 2.464 2.602 2.620 2.725 62.59 66.09 66.55 69.22 2.235 2.333 2.245 2.405 WW-44 WW-45A WW-53 WW-55A 2.638 2.685 3.002 2.990 67.01 68.20 76.25 75.95 2.759 2.955 3.129 3.250 70.08 75.06 79.48 82.55 WW-57A WW-96A WW-501 WW-502 3.090 3.225 3.325 3.790 78.49 81.92 84.46 96.27 3.370 3.562 3.457 3.920 WW-1064 WW-1076 WW-1107 4.011 4.640 6.611 101.88 117.86 167.92 4.135 4.815 6.683 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 Caplug No. 95 PLUGS non-threaded W Series Tapered Plugs with Wide Flanges Featuring a wider flange than standard Tapered Plugs, the Series W offers added protection for bearing surfaces, and cannot be accidentally pushed all the way into or through an opening being plugged. B A E MATERIAL: Low Density Polyethylene COLOR*: Red C D WWX Series Tapered Plugs with Extra-Wide, Extra-Thick Flanges Accepted by the aircraft industry, Series WWX has an extra-wide flange providing extended visibility. This dummy-proof design prevents the mating component from being installed without first removing the plug. Available in thirteen sizes, this versatile part may easily be used as a cap or plug depending on application. 96 F B A E C D F MATERIAL: Low Density Polyethylene COLOR*: Yellow * Consult the factory for other material/color options. non-threaded PLUGS WHEN PLUGGING “B” Dim. must be at least 1% larger than hole to be plugged. Minimum .020". W Series Packaging Dimensions A B C Standard Carton D E F Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 1.3 1.8 2.2 2.7 5000 5000 5000 5000 1000 1000 1000 1000 W-0 W-1 W-2 W-3 7 8 10 11 3.1 3.6 4.5 4.9 5000 5000 5000 5000 1000 1000 1000 1000 W-4 W-5 W-6 W-7 26.16 28.70 30.23 31.75 12 14 15 18 5.4 6.3 6.8 8.1 5000 5000 5000 5000 1000 1000 1000 1000 W-8 W-9 W-10 W-11 1.31 1.44 1.56 1.67 33.28 36.58 39.63 42.42 11 14 15 14 4.9 6.3 6.8 6.3 2500 2500 2500 2500 500 500 500 500 W-12 W-13 W-14 W-14X 18.29 22.35 12.34 18.29 1.69 1.81 2.26 1.94 42.93 45.98 57.30 49.28 17 9 17 9 7.6 4.0 7.6 4.0 2500 1000 2000 1000 500 200 400 200 W-15 W-16 W-16X W-17 17.53 18.29 17.53 17.53 2.00 2.22 2.31 2.44 50.80 56.39 58.68 61.98 10 12 13 14 4.5 5.4 5.8 6.3 1000 1000 1000 1000 200 200 200 200 W-18 W-19 W-20 W-21 Caplug No. in mm in mm in mm in mm in mm in mm W-0 W-1 W-2 W-3 .173 .240 .302 .360 4.39 6.10 7.67 9.14 .240 .315 .375 .425 6.10 8.00 9.53 10.80 .111 .183 .240 .298 2.82 4.65 6.10 7.57 .177 .245 .303 .363 4.50 6.22 7.70 9.22 .38 .36 .38 .38 9.65 9.14 9.65 9.65 .56 .62 .69 .75 14.22 15.75 17.53 19.05 3 4 5 6 W-4 W-5 W-6 W-7 .425 .472 .536 .590 10.80 11.99 13.61 14.99 .480 .540 .615 .670 12.19 13.72 15.62 17.02 .363 .410 .474 .528 9.22 10.41 12.04 13.41 .418 .478 .553 .608 10.62 12.14 14.05 15.44 .38 .44 .44 .50 9.65 11.18 11.18 12.70 .81 .88 .94 1.00 20.57 22.35 23.88 25.40 W-8 W-9 W-10 W-11 .643 .683 .765 .820 16.33 17.35 19.43 20.83 .726 .785 .865 .930 18.44 19.94 21.97 23.62 .581 .621 .703 .758 14.76 15.77 17.86 19.25 .662 .723 .803 .868 16.82 18.36 20.40 22.05 .50 .53 .56 .59 12.70 13.46 14.22 14.99 1.03 1.13 1.19 1.25 W-12 W-13 W-14 W-14X .872 .975 1.158 1.175 22.15 24.77 29.41 29.85 .977 1.104 1.275 1.284 24.82 28.04 32.39 32.61 .810 .913 1.096 1.120 20.57 23.19 27.84 28.45 .916 1.042 1.213 1.229 23.27 26.47 30.81 31.22 .59 .72 .72 .63 14.99 18.29 18.29 16.00 W-15 W-16 W-16X W-17 1.243 1.312 1.517 1.455 31.57 33.33 38.53 36.96 1.375 1.475 1.600 1.615 34.93 37.47 40.64 41.02 1.181 1.250 1.432 1.393 30.00 31.75 36.37 35.38 1.313 1.413 1.514 1.553 33.35 35.89 38.46 39.45 .72 .88 .49 .72 W-18 W-19 W-20 W-21 1.575 1.735 1.810 1.945 40.01 44.07 45.98 49.40 1.685 1.900 1.950 2.100 42.80 48.26 49.53 53.34 1.513 1.673 1.748 1.883 38.43 42.50 44.40 47.83 1.623 1.838 1.888 2.038 41.23 46.69 47.96 51.77 .69 .72 .69 .69 Caplug No. WWX Series Packaging Dimensions A Caplug No. B Standard Carton C in mm in mm in WWX-8 WWX-10 WWX-12 WWX-13 0.628 0.755 0.867 0.984 15.950 19.180 22.020 24.990 0.725 0.870 0.975 1.105 18.42 22.10 24.77 28.07 0.566 0.686 0.798 0.909 WWX-14 WWX-15 WWX-16 WWX-17 1.110 1.237 1.312 1.452 28.200 31.420 33.320 36.880 1.253 1.382 1.465 1.603 31.83 35.10 37.21 40.72 WWX-18 WWX-21 WWX-230 WWX-250 WWX-44 1.580 1.927 2.120 2.395 2.638 40.130 48.950 53.850 60.830 67.010 1.714 2.058 2.290 2.602 2.795 43.54 52.27 58.17 66.09 70.99 D mm E F mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. in mm in mm in 14.38 17.42 20.27 23.09 0.643 0.788 0.889 1.014 16.33 20.02 22.58 25.76 0.44 0.50 0.56 0.66 11.18 12.70 14.22 16.76 2.23 2.37 2.48 2.61 56.64 60.20 62.99 66.29 14 15 16 18 6.4 6.8 7.3 8.2 1000 1000 1000 1000 200 200 200 200 WWX-8 WWX-10 WWX-12 WWX-13 1.046 1.171 1.243 1.387 26.57 29.74 31.57 35.23 1.171 1.291 1.375 1.519 29.74 32.79 34.93 38.58 0.66 0.66 0.66 0.66 16.76 16.76 16.76 16.76 2.73 2.88 2.97 3.10 69.34 73.15 75.44 78.74 11 18 19 18 5.0 8.2 8.6 8.2 500 800 800 700 100 160 160 140 WWX-14 WWX-15 WWX-16 WWX-17 1.513 1.867 2.036 2.322 2.547 38.43 47.42 51.71 58.98 64.69 1.624 1.973 2.210 2.530 2.670 41.25 50.11 56.13 64.26 67.82 0.66 0.66 1.00 1.13 1.13 16.76 16.76 25.40 28.70 28.70 3.21 3.56 3.79 4.10 4.26 81.53 90.42 96.27 104.14 108.20 19 19 12 10 11 8.6 8.6 5.4 4.5 5.0 700 600 300 200 200 140 120 60 40 40 WWX-18 WWX-21 WWX-230 WWX-250 WWX-44 WHEN PLUGGING “B” Dim. must be at least 1% larger than hole to be plugged. Minimum .020". For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 97 PLUGS non-threaded L Series Lift-Tab Tapered Plugs Having the same dimensions as standard Tapered Caplugs of like size, Series L Plugs offer the added convenience of an integral lift-tab which facilitates their removal. Since it extends above the plug body, the tab is easy to grasp. This is particularly advantageous with plugs in the smaller sizes and those installed in tight quarters or difficult to reach locations. A bead molded on the tab affords a positive grip. Pulling the tab exerts an off-center force which breaks the seal between plug and wall of opening, permitting instant withdrawal. B A D LIFT TAB C MATERIAL: Low Density Polyethylene COLOR*: Red CPT Series Center-Pull Tab Tapered Plugs Series CPT Plugs have the same configuration and dimensions of standard Tapered Caplugs but with an integral center-pull tab which facilitates insertion and removal of the plug. The tab extends well above the plug body, making it easy to grasp. Since the tab is molded fully into the end and side walls of the plug, it will not break off during plug removal. The concentric design of the CPT allows a straight-pull removal without disturbing O-ring fittings. 98 Center-Pull Lift Tab B A D E .03 .04 F C MATERIAL: Low Density Polyethylene COLOR*: Red * Consult the factory for other material/color options. non-threaded PLUGS L Series Packaging Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces 3 1.3 5000 3 1.3 5000 4 1.8 5000 5 2.2 5000 Dimensions A B C D Mini Pak Quantity 1000 1000 1000 1000 Caplug No. L-1 L-1X L-2 L-2X in .236 .267 .299 .330 mm 5.99 6.78 7.59 8.38 in .302 .335 .365 .396 mm 7.67 8.51 9.27 10.06 in .44 .47 .50 .53 mm 11.18 11.94 12.70 13.46 in .38 .38 .38 .38 mm 9.65 9.65 9.65 9.65 Caplug No. L-1 L-1X L-2 L-2X L-3 L-3X L-4 L-4X .361 .390 .419 .447 9.17 9.91 10.64 11.35 .427 .456 .485 .513 10.85 11.58 12.32 13.03 .56 .59 .62 .66 14.22 14.99 15.75 16.76 .38 .38 .38 .38 9.65 9.65 9.65 9.65 4 4 6 6 1.8 1.8 2.7 2.7 5000 5000 5000 5000 1000 1000 1000 1000 L-3 L-3X L-4 L-4X L-5 L-5X L-6 L-6X .471 .500 .532 .550 11.96 12.70 13.51 13.97 .547 .576 .608 .631 13.89 14.63 15.44 16.03 .69 .72 .75 .75 17.53 18.29 19.05 19.05 .44 .44 .44 .47 11.18 11.18 11.18 11.94 6 8 7 9 2.7 3.6 3.1 4.0 5000 5000 5000 5000 1000 1000 1000 1000 L-5 L-5X L-6 L-6X L-7 L-7X L-8 L-8W .580 .610 .640 .643 14.73 15.49 16.26 16.33 .667 .695 .727 .726 16.94 17.65 18.47 18.44 .81 .84 .88 1.03 20.57 21.34 22.35 26.16 .50 .50 .50 .50 12.70 12.70 12.70 12.70 8 10 10 11 3.6 4.5 4.5 4.9 5000 5000 5000 5000 1000 1000 1000 1000 L-7 L-7X L-8 L-8W L-8X L-9 L-9X L-10 .675 .690 .725 .750 17.15 17.53 18.42 19.05 .755 .788 .823 .848 19.18 20.02 20.91 21.54 .88 .94 .97 1.00 22.35 23.88 24.64 25.40 .50 .56 .56 .56 12.70 14.22 14.22 14.22 11 13 13 13 4.9 5.8 5.8 5.8 5000 5000 5000 5000 1000 1000 1000 1000 L-8X L-9 L-9X L-10 L-11 L-11X L-12 L-12X .802 .815 .866 .915 20.37 20.70 21.99 23.24 .911 .930 .975 1.040 23.14 23.62 24.77 26.42 1.06 1.09 1.12 1.16 26.93 27.69 28.45 29.47 .62 .62 .62 .68 15.75 15.75 15.75 17.27 16 16 15 15 7.2 7.2 6.8 6.8 5000 5000 5000 5000 1000 1000 1000 1000 L-11 L-11X L-12 L-12X L-13A L-13 L-13X L-14 .960 .964 .995 1.094 24.38 24.49 25.27 27.79 1.047 1.090 1.145 1.215 26.59 27.69 29.08 30.86 1.19 1.25 1.31 1.41 30.23 31.75 33.28 35.82 .50 .75 .75 .75 12.70 19.05 19.05 19.05 18 13 13 14 8.2 5.8 5.8 6.3 5000 2500 2500 2500 1000 500 500 500 L-13A L-13 L-13X L-14 L-14X L-15X L-16 L-17 1.175 1.235 1.312 1.447 29.85 31.37 33.33 36.76 1.284 1.360 1.465 1.600 32.61 34.55 37.21 40.64 1.44 1.50 1.62 1.75 36.58 38.10 41.15 44.45 .62 .81 .88 .88 15.75 20.57 22.35 22.35 13 17 8 9 5.8 7.6 3.6 4.0 2500 2500 1000 1000 500 500 200 200 L-14X L-15X L-16 L-17 L-18 L-18X L-19 L-20 1.560 1.630 1.750 1.780 39.63 41.40 44.45 45.21 1.682 1.750 1.880 1.950 42.72 44.45 47.75 49.53 1.88 1.94 2.00 2.12 47.75 49.28 50.80 53.85 .75 .75 .75 1.00 19.05 19.05 19.05 25.40 10 10 9 10 4.5 4.5 4.0 4.5 1000 1000 1000 1000 200 200 200 200 L-18 L-18X L-19 L-20 L-210 L-21 1.844 1.900 46.84 48.26 2.000 2.076 50.80 52.73 2.12 2.25 53.85 57.15 1.00 1.00 25.40 25.40 11 13 4.9 5.8 1000 1000 200 200 L-210 L-21 CPT Series Dimensions A B C D E F Packaging Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces 5 2.3 5000 6 2.7 5000 6 2.7 5000 7 3.2 5000 Mini Pak Quantity 1000 1000 1000 1000 Caplug No. CPT-1 CPT-2 CPT-2X CPT-2XW in .236 .299 .330 .330 mm 5.99 7.59 8.38 8.38 in .302 .365 .396 .396 mm 7.67 9.27 10.06 10.06 in .44 .50 .53 .73 mm 11.18 12.70 13.46 18.54 in .38 .38 .38 .38 mm 9.65 9.65 9.65 9.65 in .38 .38 .38 .38 mm 9.65 9.65 9.65 9.65 in .13 .19 .23 .23 mm 3.30 4.83 5.84 5.84 CPT-3 CPT-4 CPT-4X CPT-5 .361 .419 .465 .471 9.17 10.64 11.81 11.96 .427 .485 .524 .547 10.85 12.32 13.31 13.89 .56 .62 .76 .69 14.22 15.75 19.30 17.53 .38 .38 .38 .44 9.65 9.65 9.65 11.18 .38 .38 .38 .38 9.65 9.65 9.65 9.65 .25 .31 .33 .37 6.35 7.87 8.38 9.40 7 8 9 9 3.2 3.6 4.1 4.1 5000 5000 5000 5000 1000 1000 1000 1000 CPT-3 CPT-4 CPT-4X CPT-5 CPT-6 CPT-6W-LT CPT-6X CPT-9 .532 .549 .550 .690 13.51 13.94 13.97 17.53 .608 .598 .631 .788 15.44 15.19 16.03 20.02 .75 1.00 .75 .94 19.05 25.40 19.05 23.88 .44 .38 .47 .56 11.18 9.65 11.94 14.22 .31 .75 .25 .25 7.87 19.05 6.35 6.35 .43 .38 .45 .50 10.92 9.65 11.43 12.70 10 14 11 15 4.5 6.4 5.0 6.8 5000 5000 5000 5000 1000 1000 1000 1000 CPT-6 CPT-6W-LT CPT-6X CPT-9 .915 1.150 2.230 23.24 29.21 56.64 1.040 1.274 2.270 26.42 32.36 57.66 1.16 1.55 2.50 29.46 39.37 63.50 .68 .50 .50 17.27 12.70 12.70 .25 .50 .21 6.35 12.70 5.33 .50 .82 .80 12.70 20.83 20.32 24 15 12 10.9 6.8 5.4 5000 2000 1000 1000 400 200 CPT-12X CPT-14X CPT-24S CPT-12X CPT-14X CPT-24S For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 Caplug No. CPT-1 CPT-2 CPT-2X CPT-2XW 99 PLUGS non-threaded TV Series Flexible Vinyl Tapered Plugs NEW The TV series feature an injection-molded vinyl tapered design that can be used as a cap or a plug. Using an A-80 Shore durometer (hardness) vinyl, these caps resist tearing, cracking, splitting and shredding. Highly flexible, they enable snug fits even with smaller dimensions and irregular shapes; they are also easy to remove. Because vinyl is resistant to heat, this series is ideal for masking applications during painting, plating, shot blasting and powder coating. ETV Series le Availab rter 4th qua 2004 MATERIAL: Vinyl COLOR*: Red (80 durometer) Flexible Vinyl External Thread Plugs le Availab ter r a u 4th q 2004 NEW Series ETV external thread plugs are injection-molded vinyl. These flexible plugs can be easily pushed in and removed with no threading required. External threads hold plugs securely in place. Because vinyl is resistant to heat, abrasion and most organic chemicals, series ETV is ideal for masking applications during painting plating and powder coating. MATERIAL: Vinyl COLOR*: Red (80 durometer) 100 * Consult the factory for other material/color options. non-threaded PLUGS TV Series Packaging Dimensions A Caplug No. TV-1 TV-2 TV-3 TV-4 TV-4A TV-4B TV-5 TV-6 TV-6A TV-7 TV-248 TV-8-TAB TV-8P TV-8J TV-9-TAB TV-10-TAB TV-11 TV-11A TV-11P TV-12 TV-12P TV-13-TAB TV-14 TV-14A-TAB TV-15 TV-16 TV-16A TV-17S-TAB TV-19 TV-19A TV-20 TV-20A TV-21H in 0.230 0.300 0.348 0.381 0.404 0.468 0.433 0.510 0.569 0.577 0.628 0.686 0.665 0.724 0.757 0.813 0.842 0.930 0.860 0.993 0.865 1.031 1.121 1.600 1.343 1.301 1.330 1.510 1.506 1.773 1.610 1.812 1.900 B mm 5.84 7.62 8.84 9.68 10.26 11.89 11.00 12.95 14.45 14.66 15.95 17.42 16.89 18.39 19.23 20.65 21.39 23.62 21.84 25.22 21.97 26.19 28.47 40.64 34.11 33.05 33.78 38.35 38.25 45.03 40.89 46.02 48.26 in 0.265 0.363 0.386 0.436 0.463 0.505 0.498 0.550 0.618 0.636 0.775 0.754 0.735 0.765 0.808 0.884 0.895 0.955 0.920 1.106 0.925 1.164 1.183 1.200 1.393 1.367 1.468 1.595 1.560 1.871 1.690 1.950 2.025 C mm 6.73 9.22 9.80 11.07 11.76 12.83 12.65 13.97 15.70 16.15 19.69 19.15 18.67 19.43 20.52 22.45 22.73 24.26 23.37 28.09 23.50 29.57 30.05 30.48 35.38 34.72 37.29 40.51 39.62 47.52 42.93 49.53 51.44 in 0.180 0.218 0.260 0.304 0.338 0.408 0.365 0.460 0.487 0.506 0.570 0.624 0.590 0.630 0.698 0.745 0.772 0.850 0.775 0.925 0.810 0.950 1.040 1.090 1.253 1.221 1.265 1.450 1.434 1.667 1.540 1.716 1.825 Standard Carton D mm 4.57 5.54 6.60 7.72 8.59 10.36 9.27 11.68 12.37 12.85 14.48 15.85 14.99 16.00 17.73 18.92 19.61 21.59 19.69 23.50 20.57 24.13 26.42 27.69 31.83 31.01 32.13 36.83 36.42 42.34 39.12 43.59 46.36 E in 0.200 0.295 0.304 0.374 0.392 0.436 0.441 0.510 0.540 0.570 0.697 0.680 0.655 0.710 0.744 0.837 0.850 0.885 0.870 1.044 0.885 1.090 1.128 1.195 1.314 1.291 1.402 1.510 1.494 1.774 1.600 1.900 1.940 mm 5.08 7.49 7.72 9.50 9.96 11.07 11.20 12.95 13.72 14.48 17.70 17.27 16.64 18.03 18.90 21.26 21.59 22.48 22.10 26.52 22.48 27.69 28.65 30.35 33.38 32.79 35.61 38.35 37.95 45.06 40.64 48.26 49.28 in 0.35 0.38 0.37 0.38 0.44 0.50 0.44 0.46 0.50 0.53 0.75 0.62 0.50 0.51 0.63 0.53 0.64 0.58 0.68 0.78 0.68 0.80 0.78 0.78 0.88 0.75 0.94 0.50 0.75 0.66 0.75 1.06 1.06 F mm 8.76 9.65 9.40 9.65 11.18 12.70 11.18 11.76 12.70 13.46 19.05 15.75 12.70 12.95 16.00 13.46 16.26 14.61 17.15 19.81 17.15 20.32 19.81 19.81 22.35 19.05 23.88 12.70 19.05 16.76 19.05 26.92 26.92 in 0.38 0.50 0.50 0.56 0.59 0.62 0.67 0.75 0.75 0.79 0.90 0.96 1.00 0.98 0.96 1.20 1.07 1.23 1.06 1.37 1.17 1.30 1.46 1.47 1.63 1.58 1.69 1.75 1.85 2.10 1.82 2.18 2.45 mm 9.65 12.70 12.70 14.22 14.99 15.75 17.02 19.05 19.05 20.07 22.86 24.38 25.40 24.89 24.38 30.48 27.18 31.24 26.92 34.80 29.72 33.02 37.08 37.34 41.40 40.13 42.93 44.45 46.99 53.34 46.10 55.37 62.23 Shipping Wt. (Approx.) lbs kgs 6 2.7 7 3.2 9 4.1 13 5.9 14 6.4 10 4.5 12 5.4 11 5.0 6 2.7 16 7.3 17 7.7 18 8.2 21 9.5 21 9.5 14 6.4 16 7.3 27 12.2 27 12.2 25 11.3 16 7.3 19 8.6 21 9.5 18 8.2 24 10.9 18 8.2 18 8.2 14 6.4 15 6.8 19 8.6 23 10.4 26 11.8 32 14.5 22 10.0 No. of Pieces 10000 8500 7500 10000 10000 7500 7500 1400 1700 6000 3750 4500 6000 6000 3500 3500 4000 4000 4000 2500 4000 2250 2000 2500 1200 1500 1500 2000 1500 1200 1500 1500 800 Mini Pak Quantity 1000 1000 1000 1000 1000 1000 1000 280 340 1000 750 900 1000 1000 700 700 800 800 800 500 800 450 400 500 240 300 300 400 300 240 300 300 160 Caplug No. TV-1 TV-2 TV-3 TV-4 TV-4A TV-4B TV-5 TV-6 TV-6A TV-7 TV-248 TV-8-TAB TV-8P TV-8J TV-9-TAB TV-10-TAB TV-11 TV-11A TV-11P TV-12 TV-12P TV-13-TAB TV-14 TV-14A-TAB TV-15 TV-16 TV-16A TV-17S-TAB TV-19 TV-19A TV-20 TV-20A TV-21H ETV Series Packaging Dimensions Caplug No. ETV-4 ETV-5 ETV-6 ETV-8 ETV-10 ETV-12 ETV-16 Standard Carton To Plug thread size in in A mm in mm Shipping Wt. (Approx.) lbs kgs 7/16-20 1/2-20 9/16-18 3/4-16 0.438 0.500 0.563 0.750 11.13 12.70 14.30 19.05 0.438 0.500 0.500 0.625 11.13 12.70 12.70 15.88 12 16 14 25 7/8-14 1-1/16-12 1-5/16-12 0.875 1.047 1.281 22.23 26.59 32.54 0.688 0.750 0.875 17.48 19.05 22.23 24 22 27 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call B 1-888- No. of Pieces Mini Pak Quantity 5.4 7.3 6.4 11.3 7500 7500 6000 5500 1000 1000 1000 1000 ETV-4 ETV-5 ETV-6 ETV-8 10.9 10.0 12.2 4000 2800 2000 800 560 400 ETV-10 ETV-12 ETV-16 In Canada 1-800-387-7115 ® (227-5847) Caplug No. 101 PLUGS non-threaded EP Series Plugs for Threaded Connectors Made to serve as dust and protective closures for threaded connectors, Series EP Plugs are designed for easy application and removal in areas not readily accessible. They can be installed to fit threaded or smooth cylindrical surfaces. A D C B MATERIAL: Low Density Polyethylene COLOR*: Yellow PTP Series Tapered Paper Plugs Manufactured from natural paper which is 100% recyclable, PTP Series Paper Plugs are the answer for applications requiring “environmentally– friendly” components. The special paper used in the manufacture of Paper Caplugs is formulated from a blend of 90% virgin pulp and 10% postconsumer recycled paper. These closures will withstand intermittent temperatures up to 400°F (204°C), making them ideal for high-temperature applications which may degrade typical plastic plugs. The flexibility and tapered design of the PTP Series allow quick, easy installation and removal. RJ Series B A .060 DATUM .100 DATUM .025 WALL C D MATERIAL: 90 lb. Paperboard COLOR: Natural (Brown) Telephone Jack Plug Contact factory for information on black conductive polyethylene plugs for protecting RJ telephone-type connecting jacks on computers. RJ-45P B D A E F C MATERIAL: Conductive Polyethylene COLOR: Black 102 * Consult the factory for other material/color options. non-threaded PLUGS EP Series Applicable Specs.: MS-90376-Y, MS-25177, NAS-820, NAS-837 Packaging in mm in mm Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces 17.02 19.05 21.84 26.16 .63 .63 .63 .63 16.00 16.00 16.00 16.00 0.41 0.53 0.66 0.79 10.41 13.46 16.76 20.07 10 11 17 20 4.5 4.9 7.6 9 5000 5000 5000 5000 1000 1000 1000 1000 EP-8 EP-10 EP-12 EP-14 1.12 1.25 1.40 1.50 28.45 31.75 35.56 38.10 .63 .63 .63 .63 16.00 16.00 16.00 16.00 0.89 1.03 1.15 1.27 22.61 26.16 29.21 32.26 11 13 14 16 4.9 5.8 6.3 7.2 2500 2500 2500 2500 500 500 500 500 EP-16 EP-18 EP-20 EP-22 37.08 40.13 43.64 1.64 1.81 1.87 41.66 45.98 47.49 .55 .63 .63 13.97 16.00 16.00 1.39 1.54 1.65 35.31 39.12 42.67 8 10 11 3.6 4.5 4.9 1000 1000 1000 200 200 200 EP-24 EP-25 EP-28 50.04 56.13 62.23 2.13 2.34 2.60 54.10 59.44 66.04 .63 .63 .63 16.00 16.00 16.00 1.89 2.14 2.38 48.01 54.36 60.45 12 15 18 5.4 6.8 8.1 1000 1000 1000 200 200 200 EP-32 EP-36 EP-40 in mm EP-8 EP-10 EP-12 EP-14 1/2-28 5/8-24 3/4-20 7/8-20 0.483 0.595 0.715 0.845 12.27 15.11 18.16 21.46 0.67 0.75 0.86 1.03 EP-16 EP-18 EP-20 EP-22 1-20 1 1/8-18 1 1/4-18 1 3/8-18 0.963 1.088 1.215 1.340 24.46 27.64 30.86 34.04 EP-24 EP-25 EP-28 1 1/2-18 1 5/8-16 1 3/4-18 1.460 1.580 1.718 EP-32 EP-36 EP-40 2-18 2 1/4-16 2 1/2-16 1.970 2.210 2.450 Caplug No. A Dimensions B in mm To Fit Thread Size C D Mini Pak Quantity Caplug No. PTP Series Packaging A Dimensions B in mm in mm in mm Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces 10.67 12.70 17.78 20.83 .34 .36 .48 .53 8.64 9.14 12.19 13.46 .56 .68 .87 1.04 14.22 17.27 22.10 26.42 17 13 19 17 7.6 5.9 8.6 7.7 1.110 1.440 1.780 2.060 28.19 36.58 45.21 52.32 .54 .64 .69 .68 13.72 16.26 17.53 17.27 1.38 1.73 2.12 2.43 35.05 43.94 53.85 61.72 14 17 15 15 2.500 3.150 3.600 63.50 80.01 91.44 .64 .75 .74 16.26 19.05 18.80 2.93 3.57 4.09 74.42 90.68 103.89 14 14 14 Caplug No. To Fit Pipe Size in mm PTP-18-3 PTP-14-3 PTP-38-3 PTP-12-3 1/8" 1/4" 3/8" 1/2" .350 .460 .580 .680 8.89 11.68 14.73 17.27 .420 .500 .700 .820 PTP-34-3 PTP-100-3 PTP-114-3 PTP-112-3 3/4" 1" 1 1/4" 1 1/2" .920 1.180 1.500 1.730 23.37 29.97 38.10 43.94 PTP-200-3 PTP-212-3 PTP-300-3 2" 2 1/2" 3" 2.220 2.640 3.280 56.39 67.06 83.31 C D Mini Pak Quantity Caplug No. 30000 18000 16000 10500 1000 1000 1000 1000 PTP-18-3 PTP-14-3 PTP-38-3 PTP-12-3 6.4 7.7 6.8 6.8 6200 5000 3000 2700 1000 1000 600 540 PTP-34-3 PTP-100-3 PTP-114-3 PTP-112-3 6.4 6.4 6.4 1800 1300 1000 360 260 200 PTP-200-3 PTP-212-3 PTP-300-3 Note: Products are manufactured from paper which is hygroscopic. This means that there may be minor dimensional variation with changes in relative humidity. RJ Series Packaging Dimensions A Caplug No. RJ-45P B C Standard Carton D E F in mm in mm in mm in mm in mm in mm 0.27 6.86 0.28 7.11 0.62 15.75 0.57 14.48 0.435 11.05 0.445 11.30 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) lbs kgs 4 ® (227-5847) In Canada 1.8 No. of Pieces Mini Pak Quantity 2500 500 1-800-387-7115 Caplug No. RJ-45P 103 PLUGS non-threaded STP Series Shallow Tube Plugs For Packaging Tubes Series STP Shallow Tube Plugs are an ideal closure for container tubes used for packaging, shipping or mailing. They are designed to fit snugly in the tube end. The narrow flange ensures that there is no over-hanging projection to catch on other tubes. A D C MATERIAL: Low Density Polyethylene COLOR*: White K Series B Plugs For Round Tubing EXPANDED Series K Tubing Plugs are especially designed for applications where the outside diameter of the closure should not exceed the outside diameter of the tubing. Flanges fit flush with outer walls of tubing, providing positive protection against moisture and dirt. Especially suitable for general purpose, Type K copper tubing, SAE Standard, J-528. SFP Series B A F E D C MATERIAL: Low Density Polyethylene COLOR*: Red Covers for Split-Flange Connections Series SFP Covers are designed for use on SAE 3000 lb., four-bolt, split hydraulic flanges. The SFP cover protects the port and fits snugly and firmly into the opening with an integral surrounding apron protecting the flange surface. C D PULL-TAB E A B MATERIAL: Low Density Polyethylene COLOR*: Red 104 * Consult the factory for other material/color options. non-threaded PLUGS STP Series Packaging Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces Dimensions A B C D Mini Pak Quantity Caplug No. 2500 2500 1000 1000 500 500 200 200 STP-1-1/2 STP-1-3/4 STP-2 STP-2-1/2 7.6 7.2 5.4 8.1 1000 750 500 500 200 150 100 100 STP-2-3/4 STP-3 STP-3-1/4 STP-4 6.8 3.6 4.5 250 100 100 50 20 20 STP-5 STP-6 STP-6-1/16 Caplug No. in mm in mm in mm in mm STP-1-1/2 STP-1-3/4 STP-2 STP-2-1/2 1.52 1.77 2.03 2.53 38.61 44.96 51.56 64.26 1.62 1.87 2.12 2.63 41.15 47.50 53.85 66.80 1.00 1.00 1.50 1.50 25.40 25.40 38.10 38.10 .46 .46 .46 .46 11.68 11.68 11.68 11.68 15 17 12 15 6.8 7.6 5.4 6.8 STP-2-3/4 STP-3 STP-3-1/4 STP-4 2.78 3.03 3.28 4.05 70.61 76.97 83.32 102.87 2.88 3.16 3.41 4.17 73.15 80.27 86.62 105.92 1.50 2.00 2.00 2.00 38.10 50.80 50.80 50.80 .46 .46 .46 .45 11.68 11.68 11.68 11.43 17 16 12 18 STP-5 STP-6 STP-6-1/16 5.04 6.04 6.11 128.02 153.42 155.20 5.18 6.19 6.26 131.58 157.23 159.01 3.00 3.50 3.50 76.20 88.90 88.90 .48 .48 .57 12.19 12.19 14.48 15 8 10 K Series Applicable Specs.: MIL-C-5501/8, NAS-843 Will Plug SAE J-528 Tubing For O.D.s Caplug No. Listed Packaging in mm in mm Dimensions C in mm in K-3 K-3S K-4 3/16 3/16 1/4 .160 .105 .105 .160 4.06 2.67 2.67 4.06 .165 .138 .138 .202 4.19 3.51 3.51 5.13 .22 .19 .19 .24 5.59 4.83 4.83 6.10 K-5 K-6 K-8 K-10 5/16 3/8 1/2 5/8 .227 .290 .411 .530 5.77 7.37 10.44 13.46 .272 .340 .466 .587 6.91 8.64 11.84 14.91 .31 .37 .50 .62 K-11S K-12 K-12S 5/8 3/4 - .530 .650 .609 13.46 16.51 15.47 .580 .712 .664 14.73 18.09 16.87 .67 .75 .73 *K-2.5mm A B D E Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces F Mini Pak Quantity Caplug No. 5000 5000 5000 5000 1000 1000 1000 1000 K-2.5mm * K-3 K-3S K-4 1.3 1.8 3.1 4.9 5000 5000 5000 5000 1000 1000 1000 1000 K-5 K-6 K-8 K-10 4.9 6.3 9.0 5000 5000 5000 1000 1000 1000 K-11S K-12 K-12S mm in mm in mm .12 .19 .06 .14 3.05 4.83 1.52 3.56 .26 .31 .31 .38 6.60 7.87 7.87 9.65 .10 .08 .08 .14 2.64 1.78 1.78 3.56 2 2 2 3 0.9 0.9 0.9 1.3 7.87 9.40 12.70 15.75 .14 .16 .16 .19 3.56 4.06 4.06 4.83 .38 .38 .38 .56 9.65 9.65 9.65 14.22 .20 .26 .38 .50 5.08 6.60 9.65 12.70 3 4 7 11 17.02 19.05 18.54 .37 .19 .38 9.40 4.83 9.65 .56 .56 .56 14.22 14.22 14.22 .51 .62 .58 12.95 15.75 14.73 11 14 20 *K-2.5mm is for fiber optic connectors, and also available in Black. SFP Series Packaging To Cover Flange Dash Size To Fit Caplug No. Inches Flange Size A B in mm in Dimensions C mm in mm in mm in mm D E Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces Mini Pak Quantity Caplug No. SFP-12 SFP-16 SFP-20 -12 -16 -20 3/4 1 1 1/4 .73 .98 1.23 18.54 24.89 31.24 .79 1.04 1.29 20.07 26.42 32.77 2.56 2.75 3.12 65.03 69.85 79.25 1.62 1.88 2.00 41.15 47.75 50.80 .50 .50 .50 12.70 12.70 12.70 17 23 14 7.6 10.3 6.3 2500 1000 1000 500 200 200 SFP-12 SFP-16 SFP-20 SFP-24 SFP-32 SFP-40 -24 -32 -40 1 1/2 2 2 1/2 1.46 1.96 2.46 37.09 49.79 62.49 1.55 2.05 2.55 39.37 52.07 64.77 3.69 4.00 4.50 93.73 101.60 114.30 2.38 2.75 3.25 60.45 69.85 82.55 .75 .75 .75 12.70 12.70 12.70 13 15 10 5.8 6.8 4.5 500 500 250 100 100 50 SFP-24 SFP-32 SFP-40 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 105 PLUGS non-threaded NEW TE Series Tube End Plugs Series TE end caps have been designed to fit Caplugs’ ClearView® line of plastic tubing. The TE series fits securely into our tubing to create attractive and unique packaging. While this series was developed for out tubing, its versatile design makes it ideal for a variety of packaging applications. MATERIAL: Low Density Polyethylene COLOR*: Black TE-TAB Series Tube End Plugs with Tabs NEW Series TE-TAB end caps have been designed to fit Caplugs' ClearVIew® line of plastice tubing. The TE-TAB series fits securely into our tubing with a thumb tab for easy removal. While this series was developed for out tubing, its versatile design makes it ideal for a variety of packaging applications. MATERIAL: Low Density Polyethylene COLOR*: Black STC Series Snap-to-Connect Plugs NEW The STC-Plug series is used for plugging quick disconnect coupling ports. First introduced to the transportation industry it is now being made available for many other applications where a reduction in assembly time installation or removal is desired. Specific applications include coupling ports on hydraulic motors, pumps, and other control devices. MATERIAL: FlexTemp (Thermoplastic Rubber) COLOR*: Black * Consult the factory for other material/color options. 106 non-threaded PLUGS TE Series Packaging Dimensions A Caplug No. TE-937 TE-1000 Standard Carton B C in mm in mm in mm Shipping Wt. (Approx.) lbs kgs 1.022 1.105 25.96 28.07 1.062 1.138 26.97 28.91 0.38 0.38 9.65 9.65 15 15 6.8 6.8 No. of Pieces Mini Pak Quantity Caplug No. 5000 5000 1000 1000 TE-937 TE-1000 TE-TAB Series Packaging Dimensions A Caplug No. TE-937-TAB TE-1000-TAB Standard Carton B C in mm in mm in mm lbs 1.022 1.105 25.96 28.07 1.062 1.138 26.97 28.91 0.38 0.38 9.65 9.65 15 15 Shipping Wt. (Approx.) kgs 6.8 6.8 No. of Pieces Mini Pak Quantity Caplug No. 5000 5000 1000 1000 TE-937-TAB TE-1000-TAB STC Series Packaging A Caplug No. STC-06-PLUG STC-08-PLUG STC-10-PLUG STC-12-PLUG STC-16-PLUG B in mm in mm in 0.57 0.70 0.86 1.11 1.36 14.48 17.78 21.84 28.19 34.54 0.43 0.59 0.72 0.89 1.13 10.92 14.99 18.29 22.61 28.70 0.38 0.51 0.64 0.83 1.07 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call Dimensions C mm in 9.65 12.95 16.26 21.08 27.18 0.56 0.56 0.56 0.56 0.56 1-888- D E mm in mm 14.22 14.22 14.22 14.22 14.22 0.47 0.60 0.61 0.59 0.99 11.94 15.24 15.49 14.99 25.15 Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces 7 11 15 16 21 3.2 5.0 6.8 7.3 9.5 ® (227-5847) In Canada 5000 5000 5000 4000 4000 Mini Pak Quantity 1000 1000 1000 800 800 Caplug No. STC-06-PLUG STC-08-PLUG STC-10-PLUG STC-12-PLUG STC-16-PLUG 1-800-387-7115 107 PLUGS non-threaded ECP Series Ergonomic Center-Pull Tab Plug NEW Series ECP plugs offer the convenience of a center-pull tab plug in an ergonomic material. Depending upon port size, ECP series plugs may provide a seal against residual oil leakage during shipment. Since the tab is molded fully into the end and sidewalls of the plug, it does not break off during plug removal. ECP series plugs fit all metric thread pitches for the given diameter and are color coded for easy size identification. SH Series MATERIAL: FlexTemp (Thermoplastic Rubber) COLOR*: See chart on page 109 Finishing Plugs for Socket Head Screws Series SH Finishing Plugs keep foreign matter out of the screw head driving recess and the counterbore. Ideal for sanitary-type equipment, screws that need periodic resetting, production and maintenance spray painting and numerous other applications. Translucent polyethylene ensures visual identification of socket screws. SRP Series THEY CAP…the top and the opening around the head of Allen type socket screws, including the recessed counterbore. THEY PLUG …into the hex socket snugly, and stay there until you remove them. THEY SEAL OUT…dirt, grease, paint, acids, abrasives, and other contaminants. C MATERIAL: Low Density Polyethylene COLOR*: Natural A Silicone Rubber Plugs SRP Series Plugs have a tapered design for ease in plugging ports and holes in parts undergoing painting, plating, powder coating, anodizing, abrasive chemical processing, or exposure to high temperatures up to 600˚F (316˚C). Smaller sizes are solid while larger parts (Caplug No. with an H suffix) have a hollow design. B A C B MATERIAL: Silicone Rubber COLOR*: Natural 108 * Consult the factory for other material/color options. non-threaded PLUGS ECP Series Packaging A B Dimensions C in mm Caplug No. Color in mm in mm ECP-3/8 ECP-7/16 ECP-M10 Blue Yellow Green 0.342 0.397 0.367 8.67 10.08 9.33 0.35 0.41 0.38 8.89 10.41 9.58 0.58 0.64 0.59 ECP-M12 ECP-M14 ECP-M16 Red Orange Black 0.441 0.520 0.598 11.20 13.20 15.20 0.45 0.53 0.61 11.45 13.45 15.45 0.67 0.75 0.83 D Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces E in mm in mm 14.73 16.26 15.00 0.28 0.28 0.27 7.11 7.11 7.00 .40 .40 .39 10.16 10.16 10.00 5 6 6 2.2 2.7 2.7 17.00 19.00 21.00 0.27 0.31 0.31 7.00 8.00 8.00 .39 .39 .39 10.00 10.00 10.00 7 8 10 3.2 3.6 4.5 Mini Pak Quantity Caplug No. 5000 5000 5000 1000 1000 1000 ECP-3/8 ECP-7/16 ECP-M10 5000 5000 5000 1000 1000 1000 ECP-M12 ECP-M14 ECP-M16 SH Series Packaging Dimensions A Caplug No. SH-25 SH-31 SH-38 SH-50 Standard Carton B C Screw Size** in mm in mm in mm 1/4 5/16 3/8 1/2 .198 .260 .322 .385 5.03 6.60 8.18 9.78 .120 .151 .182 .245 3.05 3.84 4.62 6.22 .50 .59 .69 .88 12.70 14.99 17.53 22.35 Shipping Wt. (Approx.) lbs kgs 3 2 5 5 1.3 0.9 2.2 2.2 No. of Pieces Mini Pak Quantity 5000 5000 5000 5000 1000 1000 1000 1000 Caplug No. SH-25 SH-31 SH-38 SH-50 ** To fit standard socket headcap screw. SRP Series Packaging Dimensions A Caplug No. SRP-063-10 SRP-078-12 SRP-100-10 SRP-125-10 SRP-188-10 SRP-250-12 SRP-344-10 SRP-375-12 SRP-438-16 SRP-469-13 SRP-500-32 SRP-594-16 SRP-687-16 SRP-750-16 SRP-781-16 SRP-938-16 SRP-1000-16 SRP-1063-16 SRP-1100-16 SRP-1250-16 SRP-1438-16H SRP-1531-16 SRP-1625-16H SRP-1750-16H SRP-1969-16H SRP-2063-16 SRP-2203-16H SRP-2469-16H SRP-2500-16H SRP-2688-16H Standard Carton B C (+/-.020) in (+/-.51mm) mm (+/-.010) in (+/-.25mm) mm (+/-.020) in (+/-.51mm) mm .016 .020 .031 .063 .063 .125 .188 .250 .250 .344 .125 .406 .438 .563 .625 .719 .781 .906 .938 1.031 1.188 1.250 1.313 1.469 1.625 1.750 1.875 1.969 2.125 2.281 0.41 0.51 0.79 1.60 1.60 3.30 4.78 6.35 6.35 8.74 3.18 10.31 11.13 14.30 15.88 18.26 19.84 23.01 23.83 26.19 30.18 31.75 33.35 37.31 41.28 44.45 47.63 50.01 53.98 57.94 .063 .078 .100 .125 .188 .250 .344 .375 .438 .469 .500 .594 .687 .750 .781 .938 1.000 1.063 1.100 1.250 1.438 1.531 1.625 1.750 1.969 2.063 2.203 2.469 2.500 2.688 1.60 1.98 2.54 3.18 4.78 6.35 8.74 9.53 11.13 11.91 12.70 15.09 17.45 19.05 19.84 23.83 25.40 27.00 27.94 31.75 36.53 38.89 41.28 44.45 50.01 52.40 55.96 62.71 63.50 68.28 .625 .750 .625 .625 .625 .750 .625 .750 1.000 .813 2.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 15.88 19.05 15.88 15.88 15.88 19.05 15.88 19.05 25.40 20.65 50.80 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) lbs kgs 1 1 1 1 1 2 3 4 6 3 4 6 4 2 3 3 3 4 5 5 3 7 4 4 3 6 3 8 4 4 0.4 0.4 0.4 0.4 0.4 0.9 1.3 1.8 2.7 1.3 1.8 2.7 1.8 0.9 1.3 1.3 1.3 1.8 2.2 2.2 1.3 3.2 1.8 1.8 1.3 2.7 1.3 3.6 1.8 1.8 No. of Pieces Mini Pak Quantity 1000 1000 1000 1000 1000 1000 1000 1000 1000 400 200 400 200 100 100 100 100 100 100 100 50 100 50 50 25 50 25 50 25 25 200 200 200 200 200 200 100 100 200 80 40 80 25 20 20 20 20 20 20 20 10 20 N/A N/A N/A N/A N/A N/A N/A N/A ® (227-5847) In Canada 1-800-387-7115 Caplug No. SRP-063-10 SRP-078-12 SRP-100-10 SRP-125-10 SRP-188-10 SRP-250-12 SRP-344-10 SRP-375-12 SRP-438-16 SRP-469-13 SRP-500-32 SRP-594-16 SRP-687-16 SRP-750-16 SRP-781-16 SRP-938-16 SRP-1000-16 SRP-1063-16 SRP-1100-16 SRP-1250-16 SRP-1438-16H SRP-1531-16 SRP-1625-16H SRP-1750-16H SRP-1969-16H SRP-2063-16 SRP-2203-16H SRP-2469-16H SRP-2500-16H SRP-2688-16H 109 PLUGS non-threaded SPP Series Silicone Rubber Pull Plugs SPP Series Pull Plugs are designed to provide complete and positive protection to female-threaded ports and to the inside walls of holes ranging from .091" diameter to .335" and in lengths from .62" to 1.00". MATERIAL: Silicone Rubber COLOR*: Natural SWP Series Silicone Washer Plugs SWP Series silicone washer plugs are designed for masking around a hole for grounding purposes or it can be used as a dual plug. Made of silicone, the SWP series is excellent for high temperature applications up to 600˚F (intermittent). MATERIAL: Silicone Rubber COLOR*: Natural SFL Series Silicone Flangeless Plugs SFL Series silicone flangeless plugs are designed to mask threaded holes, without masking the surrounding area while undergoing painting, plating, powder coating, anodizing, abrasive chemical processing, or exposure to high temperatures. The tapered design allows for many different size holes to be masked using one size plug and also offers a pull-tab for easy removal. The SFL Series is available in an assortment of colors for easy identification. 110 MATERIAL: Silicone Rubber COLOR*: See chart on page 111. * Consult the factory for other material/color options. non-threaded PLUGS SPP Series Packaging Dimensions A Standard Carton B C Caplug No. (+/-.020) in (+/-.51mm) mm (+/-.010) in (+/-.25mm) mm (+/-.020) in (+/-.51mm) mm SPP-091-10 SPP-109-16 SPP-125-10 SPP-130-10 SPP-142-10 SPP-156-10 SPP-187-10 SPP-197-16 SPP-225-16 SPP-257-16 SPP-275-15 SPP-312-20 SPP-335-16 .052 .062 .062 .093 .085 .062 .110 .110 .125 .130 .125 .152 .153 1.32 1.57 1.57 2.36 2.16 1.57 2.79 2.79 3.18 3.30 3.18 3.86 3.89 .091 .109 .125 .130 .142 .156 .187 .197 .225 .257 .275 .312 .335 2.31 2.77 3.18 3.30 3.61 3.96 4.75 5.00 5.71 6.53 6.99 7.92 8.51 0.625 1.000 0.625 0.625 0.625 0.625 0.620 1.000 1.000 1.000 0.937 1.250 1.000 15.88 25.40 15.88 15.88 15.88 15.88 15.75 25.40 25.40 25.40 23.80 31.75 25.40 Shipping Wt. (Approx.) lbs kgs 3 4 3 3 3 3 3 3 4 4 4 3 3 No. of Pieces Mini Pak Quantity Caplug No. 1000 1000 500 500 500 500 500 500 500 500 1000 200 200 200 200 100 100 100 100 100 100 100 100 200 40 40 SPP-091-10 SPP-109-16 SPP-125-10 SPP-130-10 SPP-142-10 SPP-156-10 SPP-187-10 SPP-197-16 SPP-225-16 SPP-257-16 SPP-275-15 SPP-312-20 SPP-335-16 1.3 1.8 1.3 1.3 1.3 1.3 1.3 1.3 1.8 1.8 1.8 1.3 1.3 SWP Series Packaging Dimensions A Caplug No. SWP-130-250-140 SWP-140-250-180 SWP-130-312-150 SWP-140-312-180 SWP-155-312-230 SWP-200-312-230 SWP-130-375-150 SWP-140-375-200 SWP-180-375-180 SWP-238-375-250 SWP-238-500-250 SWP-275-500-375 Standard Carton B C in mm in mm in mm 0.250 0.250 0.312 0.312 0.312 0.312 0.375 0.375 0.375 0.375 0.500 0.500 6.35 6.35 7.92 7.92 17.0 21.0 24.0 24.0 24.0 24.0 24.0 24.0 0.130 0.140 0.130 0.140 0.155 0.200 0.130 0.140 0.180 0.238 0.238 0.275 3.30 3.56 3.30 3.56 3.94 5.08 3.30 3.56 4.57 6.05 6.05 6.99 0.140 0.180 0.150 0.180 0.230 0.230 0.150 0.200 0.180 0.250 0.250 0.375 3.56 4.57 3.81 4.57 5.84 5.84 3.81 5.08 4.57 6.35 6.35 9.53 Shipping Wt. (Approx.) lbs kgs 3 3 4 4 4 4 6 5 5 6 4 4 No. of Pieces Mini Pak Quantity 1000 1000 1000 1000 500 500 1000 500 500 500 250 250 200 200 200 200 100 100 200 100 100 100 50 50 1.3 1.3 1.8 1.8 1.8 1.8 2.7 2.2 2.2 2.7 1.8 1.8 Caplug No. SWP-130-250-140 SWP-140-250-180 SWP-130-312-150 SWP-140-312-180 SWP-155-312-230 SWP-200-312-230 SWP-130-375-150 SWP-140-375-200 SWP-180-375-180 SWP-238-375-250 SWP-238-500-250 SWP-275-500-375 SFL Series Packaging Dimensions A Standard Carton B C Caplug No. Color in mm in mm in mm SFL-157-236 SFL-236-315 SFL-315-394 SFL-394-472 SFL-472-551 SFL-551-630 SFL-630-709 SFL-709-787 SFL-787-886 SFL-886-945 SFL-945-1024 SFL-1024-1102 SFL-1102-1125 SFL-1125-1250 Natural Gray Rust Blue Natural Gray Rust Blue Natural Gray Rust Blue Green Green 0.157 0.236 0.315 0.394 0.472 0.551 0.630 0.709 0.787 0.886 0.945 1.024 1.102 1.125 3.99 5.99 8.00 10.01 11.99 14.00 16.00 18.01 19.99 22.50 24.00 26.01 27.99 28.58 0.236 0.315 0.394 0.472 0.551 0.630 0.709 0.787 0.886 0.945 1.024 1.102 1.125 1.250 5.99 8.00 10.01 11.99 14.00 16.00 18.01 19.99 22.50 24.00 26.01 27.99 28.58 31.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) lbs kgs 4 5 6 4 5 3 4 4 5 5 4 4 5 6 1.8 2.2 2.7 1.8 2.2 1.3 1.8 1.8 2.2 2.2 1.8 1.8 2.2 2.7 ® (227-5847) In Canada No. of Pieces Mini Pak Quantity 1000 1000 1000 500 500 200 200 200 200 200 100 100 100 100 200 200 200 100 100 40 40 40 40 40 20 20 20 20 1-800-387-7115 Caplug No. SFL-157-236 SFL-236-315 SFL-315-394 SFL-394-472 SFL-472-551 SFL-551-630 SFL-630-709 SFL-709-787 SFL-787-886 SFL-886-945 SFL-945-1024 SFL-1024-1102 SFL-1102-1125 SFL-1125-1250 111 PLUGS non-threaded SEP Series Static Dissipative Plugs for Threaded Connectors SEP Plugs are designed to fit inside both threaded and non-threaded bayonet-type connectors. All static dissipative Caplugs provide a surface resistivity in the range of at least 1x105 ohms/sq. but less than 1x1012 ohms/sq. They also meet the static decay test requirements of MIL-PRF-81705D. CEP Series C B MATERIAL: Static Dissipative Polyethylene COLOR: Pink Conductive Plugs for Threaded Connectors Designed to plug the more popular sizes of both threaded and non-threaded, bayonet-type electrical and electronic connectors, CEP Conductive Plugs provide an electrical shielding as well as mechanical protection. C B MATERIAL: Conductive Polyethylene COLOR: Black DP Series Conductive Plugs DP Series Conductive Plugs are designed to dissipate electrostatic charges, and provide mechanical protection and an electrical shielding for ITT Cannonstyle connectors commonly used in aerospace and military applications. C PLUG A D MATERIAL: Conductive Polyethylene COLOR: Black 112 All static dissipative Caplugs parts meet the static decay requirements of MIL-PRF-81705D. Surface resistivity of all static dissipative products is less than 1x1012 ohms/sq. All conductive Caplugs parts meet the static decay requirements of MIL-PRF-81705D. Surface resistivity of all Caplugs Conductive Products is less than 1x105 ohms/sq. DP D-22264 B non-threaded PLUGS SEP Series Applicable Specs.: MS-90376-YF, NAS-837B Packaging Dimensions Standard Carton** To Fit Thread Size in mm in SEP-8 SEP-10 SEP-12 SEP-14 1/2-28 5/8-24 3/4-20 7/8-20 .67 .75 .86 1.03 17.01 19.05 21.84 25.16 SEP-16 SEP-18 SEP-20 SEP-22 1-20 1 1/8-18 1 1/4-18 1 3/8-18 1.12 1.25 1.40 1.50 SEP-24 SEP-25 SEP-28 1 1/2-18 1 9/16-18 1 3/4-18 SEP-32 SEP-36 SEP-40 2-18 2 1/4-16 2 1/2-16 Caplug No. B C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity .62 .62 .62 .62 15.74 15.74 15.74 15.74 10 12 17 20 4.5 5.4 7.6 9.0 5000 5000 5000 5000 1000 1000 1000 1000 SEP-8 SEP-10 SEP-12 SEP-14 28.44 31.75 35.56 38.10 .62 .62 .62 .62 15.74 15.74 15.74 15.74 12 13 14 17 5.4 5.8 6.3 7.6 2500 2500 2500 2500 500 500 500 500 SEP-16 SEP-18 SEP-20 SEP-22 1.64 1.81 1.87 41.65 45.98 47.49 .62 .62 .62 15.74 15.74 15.74 8 10 11 3.6 4.5 4.9 1000 1000 1000 200 200 200 SEP-24 SEP-25 SEP-28 2.13 2.34 2.60 54.10 59.44 66.04 .62 .62 .62 15.74 15.74 15.74 12 15 18 5.4 6.8 8.1 1000 1000 1000 200 200 200 SEP-32 SEP-36 SEP-40 Caplug No. CEP Series Applicable Specs.: MS-90376-YB, NAS-837C Packaging Dimensions Standard Carton** To Fit Thread Size in mm in CEP-08 CEP-10 CEP-12 CEP-14 1/2-28 5/8-24 3/4-20 7/8-20 0.67 0.76 0.88 1.02 17.02 19.05 22.35 25.91 CEP-16 CEP-18 CEP-20 CEP-22 1-20 1 1/8-18 1 1/4-18 1 3/8-18 1.16 1.25 1.45 1.52 CEP-24 CEP-28 CEP-29 CEP-32 1 1/2-18 1 3/4-18 1 13/16-16 2-18 CEP-36 CEP-40 CEP-44 CEP-48 2 1/4-16 2 1/2-16 2 3/4-16 3-16 Caplug No. B C mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity Caplug No. .55 .55 .56 .56 13.97 13.97 14.22 14.22 5.4 6.8 9.9 11.7 12 15 22 26 5000 5000 5000 5000 1000 1000 1000 1000 CEP-08 CEP-10 CEP-12 CEP-14 29.47 32.25 36.83 38.61 .55 .55 .55 .54 13.97 13.97 13.97 13.72 5.8 6.8 8.6 9.4 13 15 19 21 2500 2500 2500 2500 500 500 500 500 CEP-16 CEP-18 CEP-20 CEP-22 1.67 1.90 1.94 2.16 42.42 48.51 49.28 58.87 .55 .55 .56 .55 13.97 13.97 14.22 13.97 4.5 6.3 5.8 7.2 10 14 13 16 1000 1000 1000 1000 200 200 200 200 CEP-24 CEP-28 CEP-29 CEP-32 2.39 2.67 2.88 3.12 60.71 67.82 73.15 79.50 .57 .56 .56 .54 14.47 14.22 14.22 13.72 8.1 8.1 5.8 6.3 18 18 13 14 1000 1000 500 500 200 200 100 100 CEP-36 CEP-40 CEP-44 CEP-48 ** All SEP Static Dissipative Caplugs and CEP Conductive Caplugs are packaged in static dissipative poly bags. DP Series Packaging Dimensions A B Standard Carton C D Caplug No. in mm in mm in mm in mm DP XB-60 DP D-22264 DP A-60 1.656 2.422 1.430 42.06 61.52 36.32 1.005 1.425 .780 25.52 36.19 19.81 .34 .76 .40 8.64 19.30 10.16 1.16 29.46 - - 1.09 27.68 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) lbs kgs 4 3 13 1.81 1.36 5.89 ® (227-5847) In Canada No. of Pieces Mini Pak Quantity Caplug No. 500 200 500 100 40 100 DP XB-60 DP D-22264 DP A-60 1-800-387-7115 113 PLUGS non-threaded BP Series Button Plugs with Recessed-Type Heads EXPANDED Series BP Button Plugs with recessed-type heads can be used for plugging holes in equipment made of sheet metal, such as automobile bodies,tanks, refrigeration units, etc. Series BP Button Plugs can be snapped into holes easily and are held in place by a bead until deliberately removed. B A C MATERIAL: Low Density Polyethylene COLOR*: Black BPF Series ENLARGED VIEW Button Plugs with Flush-Type Heads Series BPF Button Plugs with flush-type heads can be used for plugging holes in equipment made of sheet metal, such as automobile bodies, tanks, refrigeration units, etc. Series BPF Button Plugs can be snapped into holes easily and are held in place by a bead until deliberately removed. C A B ENLARGED VIEW Used on a car doorjamb MATERIAL: Low Density Polyethylene COLOR*: Black 114 * Consult the factory for other material/color options. non-threaded PLUGS BP Series Packaging Dimensions Hole Size Standard Carton Caplug No. BP-3/8 BP-1/2 BP-1/2-4 BP-11/16 in .37-.39 .50-.52 .50-.52 .68-.70 mm 9.40-9.91 12.70-13.21 12.70-13.21 17.27-17.78 Metal Thickness in mm .02-.10 0.51-2.54 .02-.07 0.51-1.78 .06-.13 1.52-3.30 .02-.09 0.51-2.29 in .31 .29 .32 .28 A mm 7.87 7.37 8.13 7.11 in .75 .85 .85 1.04 B mm 19.05 21.59 21.59 26.42 in .41 .55 .55 .73 C mm 10.41 13.97 13.97 18.54 Shipping Wt. (Approx.) lbs kgs 5 2.2 6 2.7 6 2.7 9 4.1 No. of Pieces 5000 5000 5000 5000 Mini Pak Quantity 1000 1000 1000 1000 Caplug No. BP-3/8 BP-1/2 BP-1/2-4 BP-11/16 BP-3/4 BP-13/16 BP-7/8 BP-29/32 .73-.76 .79-.82 .87-.90 .90-.91 18.54-19.30 20.07-20.83 22.10-22.86 22.86-23.11 .02-.14 .02-.07 .02-.10 .02-.10 0.51-3.56 0.51-1.78 0.51-2.54 0.51-2.54 .34 .29 .35 .35 8.64 7.37 8.89 8.89 1.16 1.15 1.23 1.25 29.47 29.21 31.24 31.75 .79 .85 .93 .95 20.07 21.59 23.62 24.13 13 11 13 14 5.8 4.9 5.8 6.3 5000 5000 5000 5000 1000 1000 1000 1000 BP-3/4 BP-13/16 BP-7/8 BP-29/32 BP-1 BP-1-1/16 BP-1-3/32 BP-1-1/8 .99-1.02 1.04-1.07 1.09-1.12 1.10-1.15 25.15-25.91 26.42-27.18 27.69-28.45 27.94-29.21 .02-.10 .02-.10 .02-.10 .02-.18 0.51-2.54 0.51-2.54 0.51-2.54 0.51-4.57 .35 .35 .35 .43 8.89 8.89 8.89 10.92 1.35 1.40 1.47 1.53 34.29 35.56 37.34 38.86 1.05 1.10 1.16 1.18 26.67 27.94 29.47 29.97 16 18 20 13 7.2 8.1 9.1 5.8 5000 5000 5000 2500 1000 1000 1000 500 BP-1 BP-1-1/16 BP-1-3/32 BP-1-1/8 BP-1-1/4 BP-1-5/16 BP-1-3/8 BP-1-1/2 1.23-1.27 1.30-1.34 1.36-1.40 1.48-1.52 31.24-32.26 33.02-34.04 34.55-35.56 37.59-38.61 .01-.10 .01-.10 .02-.10 .02-.10 0.25-2.54 0.25-2.54 0.51-2.54 0.51-2.54 .35 .35 .35 .35 8.89 8.89 8.89 8.89 1.60 1.67 1.73 1.85 40.64 42.42 43.94 46.99 1.30 1.36 1.43 1.55 33.02 34.55 36.32 39.37 13 15 12 15 5.8 6.8 5.4 6.8 2500 2500 2500 2500 500 500 500 500 BP-1-1/4 BP-1-5/16 BP-1-3/8 BP-1-1/2 BP-1-1/2-7 BP-1-5/8 BP-1-3/4 BP-1-3/4-5 1.48-1.52 1.59-1.65 1.72-1.77 1.70-1.78 37.59-38.61 40.39-41.91 43.69-44.96 43.18-45.21 .13-.22 .03-.10 .02-.10 .02-.16 3.30-5.59 0.76-2.54 0.51-2.54 0.51-4.06 .50 .36 .35 .43 12.70 9.14 8.89 10.92 1.83 2.00 2.10 2.25 46.48 50.80 53.34 57.15 1.54 1.68 1.80 1.80 39.12 42.67 45.72 45.72 18 12 19 22 8.1 5.4 8.6 9.9 2000 1500 2500 2000 400 300 500 400 BP-1-1/2-7 BP-1-5/8 BP-1-3/4 BP-1-3/4-5 BP-1-13/16 BP-1-7/8 BP-2 BP-2-1/2 BP-2-1/2-5 1.77-1.82 1.85-1.90 1.97-2.02 2.45-2.51 2.44-2.53 44.96-46.23 46.99-48.26 50.04-51.31 62.23-63.76 61.98-64.26 .02-.10 .02-.10 .02-.10 .02-.10 .02-.14 0.51-2.54 0.51-2.54 0.51-2.54 0.51-2.54 0.51-3.56 .35 .35 .36 .35 .43 8.89 8.89 9.14 8.89 10.92 2.16 2.24 2.35 2.85 3.00 54.87 56.90 59.69 72.39 76.20 1.85 1.93 2.05 2.54 2.55 46.99 49.02 52.07 64.52 64.77 18 17 11 18 19 8.1 7.6 4.9 8.1 8.6 2500 2000 1000 1000 1000 500 400 200 200 200 BP-1-13/16 BP-1-7/8 BP-2 BP-2-1/2 BP-2-1/2-5 BPF Series Packaging Dimensions Hole Size Standard Carton Metal Thickness in mm .02-.04 0.51-1.02 .02-.06 0.51-1.52 .02-.07 0.51-1.78 .07-.13 1.78-3.30 in .21 .45 .21 .30 mm 5.40 11.40 5.33 7.62 in .39 .50 .50 .50 mm 9.90 12.70 12.70 12.70 in .21 .29 .28 .28 mm 5.40 7.40 7.11 7.11 9.40-9.65 9.40-9.65 10.92-11.43 12.45-12.95 .02-.05 .06-.11 .03-.06 .03-.08 0.51-1.27 1.52-2.79 0.76-1.52 0.76-2.03 .19 .24 .22 .25 4.83 6.10 5.59 6.35 .75 .75 .69 .86 19.05 19.05 17.53 21.84 .41 .41 .47 .54 10.41 10.41 11.94 13.72 5 5 7 7 .55-.56 .61-.63 .68-.70 .73-.76 13.97-14.22 15.49-16.00 17.27-17.78 18.54-19.30 .03-.08 .06-.08 .03-.08 .05-.11 0.76-2.03 1.52-2.03 0.76-2.03 1.27-2.79 .25 .26 .25 .29 6.35 6.60 6.35 7.37 .87 .81 1.01 1.01 22.10 20.57 25.66 25.66 .67 .67 .73 .79 15.24 17.02 18.54 20.07 BPF-13/16-6 BPF-7/8 BPF-7/8-6 BPF-15/16 .80-.83 .86-.88 .86-.88 .92-.95 20.32-21.08 21.84-22.35 21.84-22.35 23.37-24.13 .16-.19 .03-.08 .13-.18 .03-.08 4.06-4.83 0.76-2.03 3.30-4.57 0.76-2.03 .37 .25 .36 .25 9.40 6.35 9.14 6.35 1.11 1.16 1.16 1.31 28.20 29.47 29.47 33.28 .85 .91 .91 .98 BPF-1 BPF-1-1/8-6 BPF-1-3/16 BPF-1-1/4 .98-1.01 1.10-1.15 1.16-1.20 1.22-1.26 24.89-25.66 27.94-29.21 29.47-30.48 30.99-32.01 .03-.08 .02-.18 .03-.08 .03-.08 0.76-2.03 0.51-4.57 0.76-2.03 0.76-2.03 .32 .43 .25 .25 8.13 10.92 6.35 6.35 1.37 1.53 1.56 1.62 34.80 38.86 39.63 41.15 BPF-1-5/16 BPF-1-1/2 BPF-1-3/4 BPF-2 1.29-1.33 1.48-1.51 1.73-1.76 1.98-2.01 32.77-33.78 37.59-38.36 43.94-44.71 50.29-51.05 .03-.08 .02-.08 .03-.08 .03-.08 0.76-2.03 0.51-2.03 0.76-2.03 0.76-2.03 .25 .25 .25 .29 6.35 6.35 6.35 7.36 1.68 1.88 2.13 2.36 BPF-2-1/8 BPF-3 BPF-3-1/8 2.10-2.14 2.97-3.02 3.10-3.15 53.34-54.36 75.44-76.71 78.74-80.01 .03-.08 .03-.08 .03-.08 0.76-2.03 0.76-2.03 0.76-2.03 .25 .25 .25 6.35 6.35 6.35 BPF-3-3/8 BPF-3-1/2 BPF-4 3.35-3.40 3.47-3.52 3.97-4.02 85.09-86.36 88.14-89.41 100.84-102.11 .03-.08 .03-.11 .05-.10 0.76-2.03 0.76-2.79 1.27-2.54 .28 .28 .28 7.11 7.11 7.11 Caplug No. BPF-5mm** BPF-6mm** BPF-1/4** BPF-1/4-4** in .18-.19 .23-.24 .24-.25 .24-.25 mm 4.57-4.90 5.84-6.10 6.10-6.35 6.10-6.35 BPF-3/8 BPF-3/8-3 BPF-7/16 BPF-1/2 .37-.38 .37-.38 .43-.45 .49-.51 BPF-9/16 BPF-5/8 BPF-11/16 BPF-3/4 A B C Shipping Wt. (Approx.) lbs kgs 4 1.8 3 1.3 3 1.3 4 1.8 No. of Pieces 5000 5000 5000 5000 Mini Pak Quantity 1000 1000 1000 1000 Caplug No. BPF-5mm** BPF-6mm** BPF-1/4** BPF-1/4-4** 2.2 2.2 3.1 3.1 5000 5000 5000 5000 1000 1000 1000 1000 BPF-3/8 BPF-3/8-3 BPF-7/16 BPF-1/2 7 7 12 13 3.1 3.1 5.4 5.8 5000 5000 5000 5000 1000 1000 1000 1000 BPF-9/16 BPF-5/8 BPF-11/16 BPF-3/4 21.59 23.11 23.11 24.89 18 16 17 17 8.1 7.2 7.6 7.6 5000 5000 5000 5000 1000 1000 1000 1000 BPF-13/16-6 BPF-7/8 BPF-7/8-6 BPF-15/16 1.04 1.18 1.22 1.29 26.42 29.97 30.99 32.77 20 13 12 14 9.1 5.8 5.4 6.3 5000 2500 2500 2500 1000 500 500 500 BPF-1 BPF-1-1/8-6 BPF-1-3/16 BPF-1-1/4 42.67 47.75 54.10 59.94 1.36 1.54 1.79 2.04 34.55 39.12 45.47 51.81 14 18 10 12 6.3 8.1 4.5 5.4 2500 2500 1000 1000 500 500 200 200 BPF-1-5/16 BPF-1-1/2 BPF-1-3/4 BPF-2 2.49 3.36 3.52 63.25 85.35 89.41 2.17 3.06 3.18 55.12 77.73 80.78 15 17 18 6.8 7.6 8.1 1000 750 750 200 150 150 BPF-2-1/8 BPF-3 BPF-3-1/8 3.75 3.86 4.37 95.25 98.05 111.00 3.43 3.56 4.13 87.13 90.43 104.9 14 14 18 6.3 6.3 8.1 500 500 500 100 100 100 BPF-3-3/8 BPF-3-1/2 BPF-4 ** BPF-5mm, BPF-6mm, BPF-1/4 and BPF-1/4-4 are EVA (ethylene vinyl acetate). For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 115 PLUGS non-threaded FP Series Finishing Plugs for Square Tubing Series FP closures are finishing plugs for square tubing. Sized for different gauges, their shoulders fit flush with tubing sides. In addition to keeping dirt and moisture out of sensitive areas, Series FP Plugs provide a clean finish to the square tube ends on completed products. They also protect against injury from sharp tubing edges. SAME AS OUTSIDE TUBE .50 MATERIAL: Low Density Polyethylene COLOR*: Black PIP Series Push-In Plugs Series PIP Plugs are designed to fit SAE thread sizes. These parts offer the convenience of a push-in plug with the plugging quality of a threaded plug. C C B B A MATERIAL: Low Density Polyethylene COLOR*: Black A PIP-1/4 only PIP-TAB Series Push-In Plugs with Pull-Tab Series PIP-Tab Plugs are designed to fit SAE thread sizes. These parts offer the convenience of a pushin plug with the plugging quality of a threaded plug. Series PIP-Tab also has a convenient pull-tab for easy removal. C B MATERIAL: Low Density Polyethylene COLOR*: Black 116 A * Consult the factory for other material/color options. non-threaded PLUGS FP Series Packaging Dimensions Standard Carton To Fit Tube Size Inches Wall Thickness Inches lbs kgs No of. Pieces Mini Pak Quantity FP-125 FP-161 FP-164 FP-165 0.75 1.00 1.00 1.00 .065 (16 Ga.) .120 (11 Ga.) .083 (14 Ga.) .065 (16 Ga.) 14 12 11 13 6.3 5.4 4.9 5.8 5000 2500 2500 2500 1000 500 500 500 FP-125 FP-161 FP-164 FP-165 FP-166 FP-167 FP-201 FP-204 1.00 1.00 1.25 1.25 .049 (18 Ga.) .035 (20 Ga.) .120 (11 Ga.) .083 (14 Ga.) 15 17 20 17 6.8 7.6 9 7.6 2500 2500 2500 2500 500 500 500 500 FP-166 FP-167 FP-201 FP-204 FP-205 FP-241 FP-244 FP-245 1.25 1.50 1.50 1.50 .065 (16 Ga.) .120 (11 Ga.) .083 (14 Ga.) .065 (16 Ga.) 19 11 10 11 8.6 4.9 4.5 4.9 2500 1000 1000 1000 500 200 200 200 FP-205 FP-241 FP-244 FP-245 FP-321 FP-324 FP-325 2.00 2.00 2.00 .120 (11 Ga.) .083 (14 Ga.) .065 (16 Ga.) 16 15 17 7.2 6.8 7.6 1000 1000 1000 200 200 200 FP-321 FP-324 FP-325 Caplug No. Shipping Wt. (Approx.) Caplug No. PIP Series Packaging Dimensions Caplug No. PIP-1/4* PIP-3/8 PIP-7/16 PIP-1/2 PIP-9/16 PIP-5/8 PIP-3/4 PIP-7/8 Standard Carton To Fit Thread Size Inches To Fit Thread Size Inches in mm in mm in mm 1/4 SAE 3/8 SAE 7/16 SAE 1/2 SAE 9/16 SAE 5/8 SAE 3/4 SAE 7/8 SAE 1/8 NPT 1/4 NPT 3/8 NPT - .206 .317 .370 .444 .500 .558 .681 .797 5.23 8.05 9.40 11.28 12.70 14.17 17.30 20.24 .25 .24 .27 .27 .29 .29 .29 .29 6.35 6.10 6.86 6.86 7.37 7.37 7.37 7.37 .40 .59 .64 .72 .81 .96 .95 1.15 10.16 14.99 16.26 18.29 20.57 24.38 24.13 29.21 A B C Shipping Wt. (Approx.) lbs kgs 3 4 3 5 5 7 7 8 No. of Pieces Mini Pak Quantity Caplug No. 5000 5000 5000 5000 5000 5000 5000 5000 1000 1000 1000 1000 1000 1000 1000 1000 PIP-1/4* PIP-3/8 PIP-7/16 PIP-1/2 PIP-9/16 PIP-5/8 PIP-3/4 PIP-7/8 1.3 1.8 1.3 2.2 2.2 3.2 3.2 3.6 * PIP-1/4 is EVA Material PIP-TAB Series Packaging Dimensions Standard Carton To Fit Thread Size Inches To Fit Thread Size Inches in mm in mm in mm PIP-3/8 TAB PIP-7/16 TAB PIP-1/2 TAB PIP-9/16 TAB 3/8 SAE 7/16 SAE 1/2 SAE 9/16 SAE 1/8 NPT 1/4 NPT - 0.317 0.370 0.444 0.500 8.05 9.40 11.28 12.70 0.24 0.27 0.27 0.29 6.10 6.86 6.86 7.37 0.59 0.64 0.72 0.81 14.99 16.26 18.29 20.57 4 4 6 6 PIP-5/8 TAB PIP-3/4 TAB PIP-7/8 TAB 5/8 SAE 3/4 SAE 7/8 SAE 3/8 NPT - 0.558 0.681 0.797 14.17 17.30 20.24 0.29 0.29 0.29 7.37 7.37 7.37 0.96 0.95 1.15 24.38 24.13 29.21 8 8 9 Caplug No. A B For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C 1-888- Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 1.8 1.8 2.7 2.7 5000 5000 5000 5000 1000 1000 1000 1000 PIP-3/8 TAB PIP-7/16 TAB PIP-1/2 TAB PIP-9/16 TAB 3.6 3.6 4.1 5000 5000 5000 1000 1000 1000 PIP-5/8 TAB PIP-3/4 TAB PIP-7/8 TAB ® (227-5847) In Canada 1-800-387-7115 Caplug No. 117 PLUGS non-threaded SQR Series Plugs for Square Tubing EXPANDED Series SQR Square Plugs feature a series of externally tapered ribs designed to accommodate a wide range of tubing gauges while also satisfying the fit adjustments on tubing with inside dimensional fluctuations. The exterior ribs are designed to provide a sure grip inside a tube without the unsightly plastic shavings found on many straight wall glide installations. B MATERIAL**: Low Density Polyethylene COLOR*: Black RER Series Plugs for Rectangular Tubing Featuring the same external rib design of Series SQR Square Plugs, Series RER Rectangular Plugs are offered in a broad selection of width to length proportions to fit many special tubing shapes found on stands for computer terminals and office machines, display fixtures, and similar metal furnishings and equipment. Durable construction ensures exceptional performance in business and commercial applications. CCF Series EXPANDED 118 A A C B MATERIAL**: Low Density Polyethylene COLOR*: Black Plugs for Round Tubing Durable construction and excellent gliding characteristics recommend Series CCF Round Plugs for use on a wide range of metal furniture, appliances, and similar items. Because they feature the same external rib design of Series SQR Square and Series RER Rectangular Plugs, a secure fit is ensured. A thick, impactand abrasion-resistant base makes Series CCF plugs ideal tubing closures for products subject to heavy duty service or exposure to adverse environments. None of Caplugs Rib-Lok Load-Bearing Furniture Glides are subject to rust or corrosion. B MATERIAL**: Low Density Polyethylene COLOR*: Black A * Consult the factory for other material/color options. ** SQR, RER and CCF, are also available in Nylon – consult the factory. non-threaded PLUGS SQR Series Packaging Dimensions Caplug No.** SQR-1/2-16-18 SQR-5/8-14-20 SQR-3/4-14-20 SQR-7/8-14-20 SQR-1-10-14 SQR-1-10-14 THICK HEAD SQR-1-14-20 SQR-1-14-20 THICK HEAD SQR-1-1/8-14-20 SQR-1-1/4-14-20 SQR-1-1/2-10-14 SQR-1-1/2-14-20 SQR-1-3/4-14-20 SQR-2-10-14 SQR-2-14-20 SQR-2-1/4-10-14 SQR-2-1/2-6-10 SQR-80MM* SQR-100MM* A – To Fit Tube Size O.D. in* .500 .625 .750 .875 1.000 1.000 1.000 1.000 1.125 1.250 1.500 1.500 1.750 2.000 2.000 2.250 2.500 80 mm 100 mm Standard Carton Wall Thickness in* B in 16-18 Ga. (.065-.049) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 10-14 Ga. (.134-.083) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 6-10 Ga. (.203-.134) 2.5 - 5.6 mm 5 - 6.3 mm .44 .43 .43 .43 .43 .43 .43 .43 .49 .52 .52 .52 .52 .52 .52 .52 .56 .98 .98 mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 11.17 10.92 10.92 10.92 10.92 10.92 10.92 10.92 12.45 13.21 13.21 13.21 13.21 13.21 13.21 13.21 14.22 24.89 24.89 8 15 11 18 19 20 19 15 16 15 18 19 15 19 19 9 14 20 16 5000 5000 2500 3000 2500 2000 2500 1000 1500 1000 1000 1000 500 500 500 200 300 150 75 1000 1000 500 600 500 400 500 200 300 200 200 200 100 100 100 40 60 30 15 3.6 6.8 5.0 8.1 8.6 9.1 8.6 6.8 7.3 6.8 8.1 8.6 6.8 8.6 8.6 4.1 6.4 9.1 7.3 *Unless noted otherwise Note: SQR-80MM also fits a 3", 10-24 Ga. tube. SQR-100MM also fits a 4", 3 Ga. tube. RER Series Packaging Dimensions Caplug No.** RER-1/2x1-16-18 REC-5/8x1-1/4-14† RER-5/8x1-3/8-14-20 RER-3/4x1-1/2-14-20 RER-1x1-1/4-14-20 RER-1x1-1/2-14-20 RER-1x2-10-14 RER-1x2-14-20 RER-1x2-1/2-16-18 RER-1x3-14-20 RER-1-1/2x2-1/2-12-16 RER-2x3-10-14 RER-40x80-3-4mm RER-2x4-6-12 (50x100mm) Caplug No.** SQR-1/2-16-18 SQR-5/8-14-20 SQR-3/4-14-20 SQR-7/8-14-20 SQR-1-10-14 SQR-1-10-14 THICK HEAD SQR-1-14-20 SQR-1-14-20 THICK HEAD SQR-1-1/8-14-20 SQR-1-1/4-14-20 SQR-1-1/2-10-14 SQR-1-1/2-14-20 SQR-1-3/4-14-20 SQR-2-10-14 SQR-2-14-20 SQR-2-1/4-10-14 SQR-2-1/2-6-10 SQR-80MM SQR-100MM Standard Carton A in* B in* Wall Thickness in* in C mm Shipping Wt. (Approx.) lbs kgs .500 .625 .625 .750 1.000 1.000 1.000 1.000 1.000 1.000 1.500 2.000 40mm 2.000 1.000 1.250 1.375 1.500 1.250 1.500 2.000 2.000 2.500 3.000 2.500 3.000 80mm 4.000 16-18 Ga. (.065-.049) 14 Ga. (.083) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 14-20 Ga. (.083-.035) 16-18 Ga. (.065-.049) 14-20 Ga. (.083-.035) 12-16 Ga. (.105-.065) 10-14 Ga. (.134-.083) 3-4mm 6-12 Ga. (.194-.105) .43 .50 .43 .43 .50 .50 .50 .50 .50 .51 .53 .52 .94 .65 10.92 12.70 10.92 10.92 12.70 12.70 12.70 12.70 12.70 12.95 13.46 13.21 23.88 16.51 11 15 19 19 20 14 15 15 20 17 14 15 18 17 5.0 6.7 8.8 8.5 9.0 6.3 7.0 6.7 9.2 7.8 6.3 6.7 8.2 7.7 No. of Pieces Mini Pak Quantity 2500 2000 2500 2000 2000 1000 1000 1000 1000 500 300 250 250 200 500 400 500 400 400 200 200 200 200 100 60 50 50 40 Caplug No.** RER-1/2x1-16-18 REC-5/8x1-1/4-14† RER-5/8x1-3/8-14-20 RER-3/4x1-1/2-14-20 RER-1x1-1/4-14-20 RER-1x1-1/2-14-20 RER-1x2-10-14 RER-1x2-14-20 RER-1x2-1/2-16-18 RER-1x3-14-20 RER-1-1/2x2-1/2-12-16 RER-2x3-10-14 RER-40x80-3-4mm RER-2x4-6-12 CCF Series *Unless noted otherwise † Parts feature plain shank style Packaging Dimensions Caplug No.** CCF-1/2-16-20 CCF-5/8-10-12 DOME CCF-5/8-14-20 CCF-3/4-14-20 CCF-7/8-14-20 CCF-1-10-14 CCF-1-14-20 CCF-1-1/8-14-20 CCF-1-1/4-10-14 CCF-1-1/4-14-20 CCF-1-1/2-10-14 CCF-1-1/2-14-20 CCF-1-5/8-14-20 CCF-1-3/4-14-20 CCF-2-10-14 CCF-2-14-20 CCF-2-1/8-10-16 CCF-2-1/4-10-14 CCF-2-3/8-10-14 CCF-2-1/2-8-12 CCF-2-1/2-14-20 Standard Carton A – To Fit Tube Size O.D. in Wall Thickness in in .500 .625 .625 .750 .875 1.000 1.000 1.125 1.250 1.250 1.500 1.500 1.625 1.750 2.000 2.000 2.125 2.250 2.375 2.500 2.500 16-20 Ga. (.065-.035) 10-12 Ga. (.134-.109) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 14-20 Ga. (.083-.035) 10-14 Ga. (.134-.083) 14-20 Ga. (.083-.035) 10-16 Ga. (.134-.065) 10-14 Ga. (.134-.083) 10-14 Ga. (.134-.083) 8-12 Ga. (.165-.109) 14-20 Ga. (.083-.035) .45 .45 .44 .44 .44 .44 .44 .52 .52 .52 .52 .52 .52 .59 .59 .59 .67 .66 .66 .69 .69 ** Other sizes available For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- B mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 11.43 11.43 11.18 11.18 11.18 11.18 11.18 13.21 13.21 13.21 13.21 13.21 13.21 14.99 14.99 14.99 17.02 16.76 16.76 17.53 17.53 13 17 12 17 18 21 22 19 14 14 18 18 15 17 11 11 18 15 13 15 13 10000 6000 5000 5000 4000 4000 4000 2500 1500 1500 1500 1500 1000 1000 500 500 700 500 400 400 400 1000 1000 1000 1000 800 800 800 500 300 300 300 300 200 200 100 100 140 100 80 80 80 6.0 7.5 5.5 7.5 8.0 9.7 10.1 8.7 6.3 6.3 8.0 8.0 6.7 7.6 5.0 5.0 8.1 6.6 5.7 6.9 6.0 ® (227-5847) In Canada 1-800-387-7115 Caplug No.** CCF-1/2-16-20 CCF-5/8-10-12 DOME CCF-5/8-14-20 CCF-3/4-14-20 CCF-7/8-14-20 CCF-1-10-14 CCF-1-14-20 CCF-1-1/8-14-20 CCF-1-1/4-10-14 CCF-1-1/4-14-20 CCF-1-1/2-10-14 CCF-1-1/2-14-20 CCF-1-5/8-14-20 CCF-1-3/4-14-20 CCF-2-10-14 CCF-2-14-20 CCF-2-1/8-10-16 CCF-2-1/4-10-14 CCF-2-3/8-10-14 CCF-2-1/2-8-12 CCF-2-1/2-14-20 119 PLUGS Vinyl TP Series Tapered Vinyl Plugs Series TP Vinyl Plugs are designed with a distinct tapered configuration, making them ideal for plugging small holes ranging in diameter from .070" to .343". Flexibility of the vinyl allows these plugs to push in and pull out easily. They are color coded for ease of size identification. B C A MATERIAL: Vinyl COLOR*: See chart on page 121. VTP Series Flexible Vinyl, Tapered Plugs Series VTP Vinyl Plugs provide a snug fit when pushed into open ports, ensuring a tight closure that will not pop out accidentally during processing or shipping. A simple tug on the flanged lip of an installed VTP breaks the seal for easy removal. The plugs are molded from a specially formulated, non-shredding vinyl that offers an attractive, high gloss finish to products. A A A B C MATERIAL: Vinyl COLOR*: Red 120 Note: Many vinyl parts are also available in high temperature vinyl, anti-static, and medical grade materials. * Consult the factory for other material/color options. Vinyl PLUGS TP Series Packaging Dimensions A Standard Carton B C Shipping Wt. (Approx.) lbs kgs Caplug No. Color in mm in mm in mm TP-4 TP-6 TP-8 TP-9 Red Blue Green Brown .15 .20 .25 .30 3.81 5.08 6.35 7.62 .07 .10 .14 .14 1.78 2.54 3.56 3.56 0.500 0.500 0.750 1.000 12.70 12.70 19.05 25.40 2 3 7 8 TP-10 TP-11 TP-12 Orange Gray Red .31 .31 .34 7.87 7.87 8.64 .16 .19 .19 4.06 4.83 4.83 0.750 1.000 0.750 19.05 25.40 19.05 9 13 10 No. of Pieces Mini Pak Quantity 0.9 1.3 3.1 3.6 5000 5000 5000 5000 1000 1000 1000 1000 TP-4 TP-6 TP-8 TP-9 4.0 5.8 4.5 5000 5000 5000 1000 1000 1000 TP-10 TP-11 TP-12 Caplug No. VTP Series Packaging Dimensions Standard Carton To Fit Thread Size To Fit Thread Size in mm in mm in mm VTP-05 VTP-1 VTP-2 VTP-25 1/8 NPT - 1/4 STD 5/16 STD 3/8 STD 7/16 STD .195 .290 .400 .445 4.95 7.37 10.16 11.30 .125 .210 .290 .340 3.18 5.33 7.37 8.64 .300 .406 .437 .500 7.62 10.31 11.10 12.70 3 5 6 9 VTP-3 VTP-35 VTP-4 VTP-5 1/4 NPT 3/8 NPT 1/2 NPT 1/2 STD 9/16 STD 5/8 STD 3/4 STD .530 .570 .640 .800 13.46 14.48 16.26 20.32 .365 .445 .520 .682 9.27 11.30 13.21 17.32 .555 .625 .750 .937 14.10 15.88 19.06 23.80 VTP-55 VTP-6 VTP-7 3/4 NPT 3/4 NPT 1 NPT 7/8 STD 1 1/16 STD 1 3/16, 1 1/4,1 5/16 STD .870 1.025 1.275 22.10 26.04 32.39 .732 .891 1.147 18.59 22.63 29.13 1.000 1.188 1.453 25.40 30.18 36.91 Caplug No. A For prices, free samples and online ordering visit our Web site at www.caplugs.com or call B C 1-888- Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 1.4 2.3 2.7 4.1 5000 5000 5000 5000 1000 1000 1000 1000 VTP-05 VTP-1 VTP-2 VTP-25 15 9 12 13 6.8 4.1 5.4 5.9 5000 2500 2500 2500 1000 500 500 500 VTP-3 VTP-35 VTP-4 VTP-5 9 10 13 4.1 4.5 5.9 1000 1000 1000 200 200 200 VTP-55 VTP-6 VTP-7 ® (227-5847) In Canada 1-800-387-7115 Caplug No. 121 PLUGS threaded P Series Plastic Threaded Plugs for Pipe Fitting EXPANDED Series P Pipe Plugs are available in three styles: square head, round head and recessed socket. They are molded in high density polyethylene and are ideal for keeping moisture, dirt and other contaminants from NPT-threaded ports. Tapered Thread Tapered Thread C B 1 16 A Tapered Thread B MATERIAL: High Density Polyethylene COLOR*: Red A Straight Thread designed HeadHead designed toto 9/16" 12 point fit 12fitpoint socket socket or wrench or wrench A Serrations equally Serrations spaced spaced equally B This style is suitable for optional gasketing. Consult factory for prices. C Straight Thread Head designed to fit 12-point socket or wrench A B MATERIAL: Polypropylene COLOR*: Red C Straight Thread B A 122 * Consult the factory for other material/color options. threaded PLUGS P Series Applicable Specs.: MIL-C-5501/5, MIL-C-52078, NAS-840 (P-38B only) Packaging Dimensions A Standard Carton Caplug No. To Fit Thread Size in mm in B mm in mm P-18 P-28 P-38 P-48 P-108 P-128 1/8" NPT 1/4" NPT 3/8" NPT 1/2" NPT 1 1/4" NPT 1 1/2" NPT 0.44 0.50 0.56 0.59 0.75 0.97 11.18 12.70 14.22 14.99 19.05 24.64 0.28 0.37 0.44 0.56 0.75 1.25 7.11 9.40 11.18 14.22 19.05 31.75 0.25 0.25 0.25 0.25 0.25 0.38 6.35 6.35 6.35 6.35 6.35 9.65 10 16 24 18 18 19 P-68H P-88H 3/4" NPT 1" NPT 0.62 0.72 15.75 18.29 0.62 0.81 15.75 20.57 0.25 0.31 6.35 7.87 P-68V 3/4" NPT 0.62 15.75 0.50 12.70 - P-18B P-28B P-38B P-48B P-68B 1/8" NPT 1/4" NPT 3/8" NPT 1/2" NPT 3/4" NPT 0.56 0.74 0.83 1.04 1.31 14.22 18.80 21.08 26.42 33.28 0.27 0.37 0.33 0.55 0.63 6.85 9.39 8.38 13.97 16.00 P-48C 1/2" -14 NPT 1.04 26.41 0.50 P-68VH 3/4" NPT 0.50 12.70 0.31 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C No. of Pieces Mini Pak Quantity 4.5 7.2 10.8 8.1 8.1 8.6 5000 5000 5000 2500 800 700 1000 1000 1000 500 160 140 P-18 P-28 P-38 P-48 P-108 P-128 11 16 4.9 7.2 1000 1000 200 200 P-68H P-88H - 12 5.4 1000 200 P-68V 0.58 0.68 0.71 0.92 1.04 14.73 17.27 10.03 23.37 26.42 17 13 10 10 13 7.6 5.8 4.5 4.5 5.8 5000 5000 2500 1000 1000 1000 1000 500 200 200 P-18B P-28B P-38B P-48B P-68B 12.70 0.94 23.87 18 8.1 3000 600 P-48C 7.87 - - 19 8.6 2500 500 P-68VH 1-888- Shipping Wt. (Approx.) lbs kgs ® (227-5847) In Canada 1-800-387-7115 Caplug No. 123 PLUGS threaded PDO Series Plastic Threaded Plugs for SAE O-Ring Ports Series PDO Plugs provide positive sealing for SAE straight-threaded O-ring-type ports and MIL-MS33649 bosses on fluid power components. Integral Oring type bead seats in the bevel of the port to prevent oil leakage or entrance of contaminants. Seal at outside of knurl protects port face against paint and dirt. 6 OR 8 RIBS C D B O-RING-TYPE SEALING BEAD MATERIAL: High Density Polyethylene COLOR*: Red PDI Series Threaded Plastic Plugs for Inverted Flared Fittings Series PDI Plugs are made for use on inverted flared fittings. Knurled for ease of application, they will seal with light finger tightening. Series PDI Plugs will seal boss type fittings without gaskets. 4,6, 4,6, OR OR 88 RIBS RIBS EQ. EQ. SPACES SPACES C D B MATERIAL: Low Density Polyethylene COLOR*: Red PDE Series Plastic Threaded Plugs for Flareless Tube and Nut Assemblies Knurled for ease of application, Series PDE Plugs are designed to fit MS-21921 tube and nut assemblies interchangeably. They can be installed with light finger tightening to seal beyond normal requirements. 6 OR 8 RIBS 6 OR 8 RIBS C .04 .25 B MATERIAL: Low Density Polyethylene COLOR*: Red 124 * Consult the factory for other material/color options. threaded PLUGS PDO Series Packaging Dimensions To Fit Thread Size in mm in mm in mm PDO-104 PDO-105 PDO-106 PDO-108 7/16-20 1/2-20 9/16-18 3/4-16 0.32 0.32 0.36 0.40 8.13 8.13 9.14 10.16 0.65 0.72 0.78 0.98 16.5 18.2 19.8 24.8 0.38 0.38 0.38 0.38 9.65 9.65 9.65 9.65 11 12 15 11 PDO-110 PDO-112 PDO-116 PDO-120 7/8-14 1 1/16-12 1 5/16-12 1 5/8-12 0.45 0.62 0.62 0.62 11.43 15.75 15.75 15.75 1.11 1.31 1.56 1.88 28.2 33.2 39.6 47.7 0.38 0.38 0.38 0.38 9.65 9.65 9.65 9.65 13 19 11 11 Caplug No. B Standard Carton C D Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 4.9 5.4 6.8 4.9 5000 5000 5000 2500 1000 1000 1000 500 PDO-104 PDO-105 PDO-106 PDO-108 5.8 8.6 4.9 4.9 2500 2500 1000 1000 500 500 200 200 PDO-110 PDO-112 PDO-116 PDO-120 Caplug No. PDI Series Applicable Specs.: MIL-C-52078 Packaging Dimensions in mm in mm in mm PDI-21 PDI-31 PDI-41 PDI-51 5/16-28 3/8-24 7/16-24 1/2-20 0.22 0.25 0.27 0.28 5.59 6.35 6.86 7.11 0.44 0.50 0.63 0.69 11.2 12.7 16.0 17.5 0.19 0.19 0.19 0.25 4.83 4.83 4.83 6.35 5 6 8 11 PDI-66 PDI-67 PDI-69 PDI-81 PDI-122 5/8-18 5/8-18 1 1/16-18 3/4-18 1 1/16-16 0.31 0.50 0.31 0.38 0.43 7.87 12.7 7.87 9.65 10.92 0.81 0.81 0.87 0.87 1.19 20.6 20.6 22.1 22.1 30.2 0.25 0.25 0.25 0.25 0.25 6.35 6.35 6.35 6.35 6.35 13 14 15 17 14 Caplug No. B Standard Carton To Fit Thread Size C D Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 2.2 2.7 3.6 4.9 5000 5000 5000 5000 1000 1000 1000 1000 PDI-21 PDI-31 PDI-41 PDI-51 5.8 6.4 6.8 7.6 6.3 5000 5000 5000 5000 2500 1000 1000 1000 1000 500 PDI-66 PDI-67 PDI-69 PDI-81 PDI-122 Caplug No. PDE Series Packaging Dimensions Standard Carton To Fit Thread Size in mm in mm PDE-3 PDE-4 PDE-5 PDE-6 3/8-24 7/16-20 1/2-20 9/16-18 0.35 0.40 0.46 0.48 8.89 10.16 11.68 12.19 0.56 0.56 0.63 0.68 12.7 14.2 16.0 17.2 8 9 11 13 PDE-8 PDE-10 PDE-12 PDE-16 3/4-16 7/8-14 1 1/16-12 1 5/16-12 0.54 0.62 0.64 0.72 13.72 15.75 16.26 18.29 0.87 1.00 1.25 1.50 22.1 25.4 31.7 38.1 18 12 6 9 Caplug No. B For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C 1-888- Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 3.6 4 4.9 5.8 5000 5000 5000 5000 1000 1000 1000 1000 PDE-3 PDE-4 PDE-5 PDE-6 8.1 5.4 2.7 4 5000 2500 1000 1000 1000 500 200 200 PDE-8 PDE-10 PDE-12 PDE-16 In Canada 1-800-387-7115 ® (227-5847) Caplug No. 125 PLUGS threaded PD Series Threaded Plastic Plugs for Flared JIC Fittings Series PD Plugs, designed for use on flared JIC fittings, are knurled for ease of application. They will seal low pressure requirements with light finger tightening. PD Plugs can be used to seal 37° flare fittings without gaskets. 4,6, OR 8 RIBS EQUALLY SPACED C D B MATERIAL: Low Density Polyethylene COLOR*: Red PDF Series Threaded Plastic Plugs for Flat-Faced O-Ring Hydraulic Fittings PDF 60,100,120 and 160 Series PDF Plugs are designed for easy mechanical or hand installation on flat-faced O-ring fittings. .25 6 OR 8 RIBS EQUALLY SPACED B .04 PDF 40 and 80 C MATERIAL: Low Density Polyethylene COLOR*: Red MSP Series Slotted-Head Plastic Plugs For Metric-Threaded Ports Series MSP Plugs feature two concentric, raised rings on the underside of the flange to provide positive sealing around metric-threaded ports. A cross-slotted head makes it easy to tighten with a screwdriver. MATERIAL: High Density Polyethylene COLOR*: Green 126 * Consult the factory for other material/color options. threaded PLUGS PD Series Applicable Specs.: MIL-C-5501/1 (MIL-C-52078, NAS-815), NAS-833 Packaging Dimensions Standard Carton To Fit Tube Size To Fit Thread Size in mm in mm in mm PD-20 PD-30 PD-40 PD-50 1/8 3/16 1/4 5/16 5/16-24 3/8-24 7/16-20 1/2-20 0.44 0.46 0.53 0.53 11.2 11.7 13.5 13.5 0.44 0.50 0.62 0.68 11.18 12.70 15.75 17.27 0.18 0.18 0.19 0.25 4.57 4.57 4.83 6.35 5 7 9 12 PD-60 PD-65 PD-80 PD-100 3/8 3/8 1/2 5/8 9/16-18 5/8-18 3/4-16 7/8-14 0.50 0.59 0.75 0.87 12.7 15.0 19.1 22.1 0.81 0.81 0.94 1.06 20.57 20.57 23.88 26.93 0.25 0.25 0.25 0.25 6.35 6.35 6.35 6.35 PD-120 PD-121 PD-140 PD-160 3/4 3/4 7/8 1 1 1/16-12 1 1/16-14 1 3/16-12 1 5/16-12 0.89 1.12 0.93 0.93 22.6 28.5 23.6 23.6 1.25 1.31 1.40 1.50 31.75 33.28 35.56 38.10 0.25 0.25 0.25 0.25 PD-180 PD-200 PD-220 - 1 1/4 - 1 1/2-12 1 5/8-12 1 3/4-12 0.93 0.93 0.95 23.6 23.6 24.1 1.75 2.00 2.19 44.45 50.80 55.63 PD-240 PD-280 PD-320 1 1/2 1 3/4 2 1 7/8-12 2 1/4-12 2 1/2-12 1.15 1.31 1.31 29.2 33.3 33.3 2.31 2.63 2.94 58.68 66.80 74.68 Caplug No. B C D Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 2.2 3.1 4 5.4 5000 5000 5000 5000 1000 1000 1000 1000 PD-20 PD-30 PD-40 PD-50 13 16 12 16 5.8 7.2 5.4 7.2 5000 5000 2500 2500 1000 1000 500 500 PD-60 PD-65 PD-80 PD-100 6.35 6.35 6.35 6.35 21 10 21 10 9.4 4.5 9.4 4.5 2500 1000 2500 1000 500 200 500 200 PD-120 PD-121 PD-140 PD-160 0.25 0.25 0.25 6.35 6.35 6.35 13 15 17 5.8 6.8 7.6 1000 1000 1000 200 200 200 PD-180 PD-200 PD-220 0.31 0.31 0.31 7.87 7.87 7.87 12 18 19 5.4 8.1 8.6 500 500 500 100 100 100 PD-240 PD-280 PD-320 Caplug No. PDF Series Packaging Dimensions Standard Carton To Fit Tube Size To Fit Thread Size in mm in mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity PDE-6 (PDF-40) PDF-60 PDF-80 1/4 3/8 1/2 9/16-18 11/16-16 13/16-16 0.48 0.44 0.50 12.19 11.18 12.70 0.68 0.87 0.94 17.27 22.10 23.88 13 15 19 5.8 6.8 8.6 5000 5000 5000 1000 1000 1000 PDF-100 PDF-120 PDF-160 5/8 3/4 1 1-14 1 3/16-12 1 7/16-12 0.59 0.63 0.75 14.99 16.00 19.05 1.16 1.33 1.63 29.47 33.78 41.40 12 15 10 5.4 6.8 4.5 2500 2500 1000 500 500 200 Caplug No. B C Caplug No. PDE-6 (PDF-40) PDF-60 PDF-80 PDF-100 PDF-120 PDF-160 MSP Series Packaging Dimensions A Standard Carton Caplug No. To Fit Thread Size in mm in B mm in mm in mm MSP-14x1.5 MSP-16x1.5 14mmx1.5mm 16mmx1.5mm .33 .33 8.30 8.50 .32 .24 8.20 9.00 .86 .86 21.80 21.80 .59 .63 15.00 16.00 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C 1-888- D Shipping Wt. (Approx.) lbs kgs 17 17 7.7 7.7 ® (227-5847) In Canada No. of Pieces Mini Pak Quantity Caplug No. 4000 4000 800 800 MSP-14x1.5 MSP-16x1.5 1-800-387-7115 127 PLUGS threaded ADP Series Threaded Aluminum Plugs For Flareless Tube And Hose Assemblies Series ADP Plugs have a dimpled nose section that forms a low-pressure seal with flareless tube ends. The addition of a neoprene shoulder gasket enables the ADP-GN to provide a positive seal on the spot-face of the O-ring port. Special gaskets are also available in Butyl or Buna N rubber. AFO Series C D B Optional Sealing Gasket MATERIAL: 3003-0 Aluminum Alloy COLOR: Natural (Silver) Threaded Aluminum Plugs For Flat-Faced O-Ring Hydraulic Fittings Series AFO Plugs are designed for positive, metal-to-metal threaded protection of fluid lines and fittings. Available with optional neoprene gaskets. Special gaskets are also available in Butyl or Buna N rubber. D KNURLED SURFACE ROLLED ROLLED THREAD FORM EDGE (Min 1 Full Thread) Optional Sealing Gasket A MINIMAL RADIUS C B MATERIAL: 3003-0 Aluminum Alloy COLOR: Natural (Silver) ASP Series Threaded Aluminum Plugs for 37˚ Flared Fittings and Straight-Threaded Ports EXPANDED Designed for protection of 37° flare fittings and straightthreaded ports, the Series ASP Plug has a nose section that seals on flared fittings without a gasket. The ASP-GN has an added neoprene shoulder gasket for low-pressure sealing of threaded ports. Special gaskets are also available in Butyl or Buna N rubber. C D B Optional Sealing Gasket MATERIAL: 3003-0 Aluminum Alloy COLOR: Natural (Silver) BSP Series Plastic Threaded Plugs For British Standard Pipe Fittings Series BSP Plugs provide positive protective sealing on ports threaded for British Standard Pipe fittings. A unique flange compression seal prevents leakage of residual fluid. Designed for easy finger installation, a 12-point head enables socket or wrench tightening for a positive seal. C D B A MATERIAL: Polypropylene COLOR*: Yellow 128 * Consult the factory for other material/color options. threaded PLUGS ADP Series Applicable Specs.: MIL-C-5501/2, NAS-842 Packaging Dimensions Caplug No. ADP-2 ADP-3 ADP-4 ADP-5 ADP-6 ADP-7 ADP-8 ADP-10 ADP-12 ADP-16 To Fit Tube Size 5/32 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 To Fit Thread Size 5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 5/8-18 3/4-16 7/8-14 1 1/16-12 1 5/16-12 B C in .34 .28 .29 .32 .33 .31 .43 .49 .47 .45 mm 8.64 7.11 7.37 8.13 8.38 7.87 10.92 12.45 11.94 11.43 D in .47 .57 .61 .70 .76 .90 .94 1.11 1.38 1.53 mm 11.94 14.48 15.49 17.78 19.30 22.86 23.88 28.20 35.05 38.86 in .52 .52 .54 .55 .60 .59 .72 .74 .81 .82 mm 13.21 13.21 13.72 13.97 15.24 14.99 18.29 18.80 20.57 20.83 Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces 7 3.2 5500 10 4.5 5000 9 4.0 7000 11 4.9 5500 12 5.4 4000 16 7.2 5000 15 6.8 4700 12 5.4 3500 26 11.7 1900 13 5.8 1200 Mini Pak Quantity 1000 1000 1000 1000 1000 1000 800 500 500 200 Caplug No. ADP-2 ADP-3 ADP-4 ADP-5 ADP-6 ADP-7 ADP-8 ADP-10 ADP-12 ADP-16 AFO Series Packaging Caplug No. To Fit Thread Size in A mm in AFO-60 AFO-80 AFO-100 AFO-120 AFO-160 11/16-16 13/16-16 1-14 1 3/16-12 1 7/16-12 .607 .730 .907 1.080 1.330 15.42 18.54 23.04 27.43 33.78 .48 .53 .63 .70 .70 Dimensions B mm in mm in mm 12.19 13.46 16.00 17.78 17.78 .29 .29 .31 .31 .43 7.37 7.37 7.87 7.87 10.92 .94 1.11 1.38 1.38 2.00 23.88 28.20 35.05 35.05 50.80 C Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces D 6 7 10 20 22 2.7 3.1 4.5 9.0 9.9 4500 3200 1700 1400 650 Mini Pak Quantity 1000 400 300 300 100 Caplug No. AF0-60 AFO-80 AFO-100 AFO-120 AFO-160 ASP Series Applicable Specs.: MIL-C-5501/1, NAS-818, NAS-836 Packaging Dimensions Caplug No. ASP-3 ASP-4 ASP-5 ASP-6 ASP-7 ASP-8 ASP-10 ASP-12 ASP-16 ASP-24 Standard Carton To Fit Tube Size To Fit Thread Size B C D in mm in mm in mm 3/16 1/4 5/16 3/8 3/8 1/2 5/8 3/4 1 1 1/2 3/8-24 7/16-20 1/2-20 9/16-18 5/8-18 3/4-16 7/8-14 1 1/16-12 1 5/16-12 1 7/8-12 0.37 0.46 0.47 0.50 0.50 0.61 0.70 0.65 0.71 0.88 9.4 11.7 11.9 12.7 12.7 15.5 17.8 16.5 18.0 22.4 0.57 0.61 0.70 0.76 0.90 0.94 1.11 1.38 1.53 2.50 14.48 15.49 17.78 19.30 22.86 23.88 28.20 35.05 38.86 63.50 0.61 0.71 0.70 0.77 0.78 0.90 0.95 0.99 1.08 1.24 15.49 18.03 17.78 19.56 19.81 22.86 24.13 25.15 27.43 31.50 Shipping Wt. (Approx.) lbs kgs 7 11 15 12 15 16 12 18 13 20 3.1 4.9 6.8 5.4 6.8 7.2 5.4 8.1 5.8 9.1 No. of Pieces Mini Pak Quantity 4500 5000 5000 5000 5000 4000 3000 1700 1150 400 1000 1000 1000 1000 1000 800 500 500 200 80 Caplug No. ASP-3 ASP-4 ASP-5 ASP-6 ASP-7 ASP-8 ASP-10 ASP-12 ASP-16 ASP-24 BSP Series Packaging Caplug No. BSP-1/4 BSP-3/8 BSP-1/2 BSP-3/4 To Fit Thread Size G 1/4 G 3/8 G 1/2 G 3/4 A in .36 .36 .43 .43 mm 9.14 9.14 10.92 10.92 Dimensions B in mm .33 8.38 .33 8.38 .44 11.18 .44 11.18 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C in .728 .886 1.043 1.339 1-888- mm 18.49 22.51 26.49 33.78 Wrench Size 11 14 18 24 Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces 15 6.8 5000 18 8.1 4000 16 7.2 2000 17 7.7 2000 ® (227-5847) In Canada Mini Pak Quantity 1000 800 400 400 1-800-387-7115 Caplug No. BSP-1/4 BSP-3/8 BSP-1/2 BSP-3/4 129 PLUGS threaded RP Series Threaded Plugs Originated for automotive and air conditioning tube fittings, Series RP is a general-purpose, high-strength, machine thread plug adaptable to a multitude of applications. Serrated for finger tightening, they also have a slotted hex head for screwdriver, nutdriver or wrench installation where desired. SERRATED EDGE SCREWDRIVER SLOT D B C A MATERIAL: Polypropylene COLOR: RP*, Red RP-M*, White 12-point head for socket or wrench tightening (14mm wrench) C RP-M16x1.5 B RPO Series A Threaded Plugs EXPANDED Series RPO Plugs provide a positive dual seal on SAE straight threaded ports. Integral O-ring-type bead seats into bevel of threaded opening to prevent oil or fluid leakage. A lip on the flange compresses against the surface to keep contaminants from the spot face. Slotted,12-point head for screwdriver, socket or wrench tightening. RPO-M Series 12-point head for socket or wrench tightening SCREWDRIVER SLOT C B D MATERIAL: High Density Polyethylene COLOR*: Red Threaded Plugs Series RPO-M Plugs provide dual seals on ISO fluid power system metric ports. An integral O-ring-type bead seats snugly into the bevel of the threaded opening to prevent oil or fluid leakage. A 12-point head makes it possible to tighten with socket or wrench. C B D MATERIAL: Polypropylene COLOR*: Green UTP Series Universal Thread Plugs Series UTP Universal Thread Plugs offer unique flexibility. Each plug is designed to fit many different thread sizes. Series UTP is excellent for easy installation by just pushing the plug into a female threaded port. A small turn is all that’s required to lock the plug in place. 130 A C MATERIAL**: Low Density Polyethylene COLOR*: Red * Consult the factory for other material/color options. ** UTP Series is also available in High Density Polyethylene – Consult the factory. B A threaded PLUGS RP Series Applicable Specs.: MIL-C-52078, MIL-C-5501/10, NAS-838 Packaging Dimensions A Standard Carton Caplug No. To Fit Thread Size in mm in B mm in C mm in D mm RP-7-14 RP-7-20 RP-8-13 RP-8-20 RP-10 RP-12 RP-14 RP-M16x1.5 7/16-14 7/16-20 1/2-13 1/2-20 5/8-18 3/4-16 7/8-14 16mmx1.5mm 0.43 0.43 0.495 0.50 0.56 0.68 0.75 0.28 10.92 10.92 12.57 12.70 14.22 17.27 19.05 7.11 0.30 0.30 0.32 0.32 0.35 0.44 0.50 0.52 7.62 7.62 8.13 8.13 8.89 11.18 12.70 13.21 0.62 0.62 0.69 0.69 0.81 0.94 1.06 0.89 15.75 15.75 17.53 17.53 20.57 23.88 26.93 22.61 0.28 0.28 0.26 0.25 0.27 0.27 0.32 7.11 7.11 6.60 6.35 6.86 6.86 8.13 - - Shipping Wt. (Approx.) lbs kgs 11 11 15 15 19 14 18 16 4.9 4.9 6.8 6.8 8.6 6.3 8.1 7.2 No. of Pieces Mini Pak Quantity 5000 5000 5000 5000 5000 2500 2500 4000 1000 1000 1000 1000 1000 500 500 800 Caplug No. RP-7-14 RP-7-20 RP-8-13 RP-8-20 RP-10 RP-12 RP-14 RP-M16x1.5 RPO Series Packaging Dimensions A Standard Carton Caplug No. To Fit Thread Size in mm in B mm in C mm 12-Point Socket Size D RPO-104 RPO-104-24 RPO-105 RPO-106 RPO-108 RPO-110 RPO-112 RPO-116 RPO-120 7/16-20 7/16-24 1/2-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 5/16-12 1 5/8-12 0.34 0.34 0.34 0.36 0.41 0.53 0.61 0.61 0.61 8.64 8.64 8.64 9.14 10.41 13.46 15.49 15.49 15.49 0.26 0.26 0.30 0.30 0.31 0.31 0.31 0.33 0.33 6.60 6.60 7.62 7.62 7.87 7.87 7.87 8.38 8.38 0.66 0.66 0.73 0.80 1.02 1.16 1.45 1.74 2.17 16.76 16.76 18.54 20.32 25.91 29.47 36.83 44.20 55.12 3/8 3/8 7/16 1/2 11/16 13/16 1 1 1/4 1 9/16 Shipping Wt. (Approx.) lbs kgs 19 19 17 18 16 17 14 18 19 8.6 8.6 7.6 8.1 7.2 7.6 6.3 8.1 8.6 No. of Pieces Mini Pak Quantity Caplug No.. 8000 8000 6000 6000 3000 2000 1000 1000 700 1000 1000 1000 1000 600 400 200 200 140 RPO-104 RPO-104-24 RPO-105 RPO-106 RPO-108 RPO-110 RPO-112 RPO-116 RPO-120 RPO-M Series Packaging Dimensions Caplug No. RPO-M12x1.5 RPO-M14x1.5 RPO-M18x1.5 RPO-M22x1.5 RPO-M27x2 A Standard Carton To Fit Thread Size in mm in B mm in C mm 12-Point Socket Size D 12x1.5 14x1.5 18x1.5 22x1.5 27x2 0.41 0.41 0.41 0.41 0.41 10.41 10.41 10.41 10.41 10.41 0.34 0.38 0.44 0.44 0.44 8.64 9.65 11.18 11.18 11.18 0.73 0.81 0.97 1.12 1.36 18.54 20.57 24.64 28.45 34.54 10 12 16 20 24 Shipping Wt. (Approx.) lbs kgs 15 16 18 17 19 6.8 7.2 8.1 7.6 8.6 No. of Pieces Mini Pak Quantity 5000 5000 3000 2000 2000 1000 1000 600 400 400 Caplug No. RPO-M12x1.5 RPO-M14x1.5 RPO-M18x1.5 RPO-M22x1.5 RPO-M27x2 UTP Series Packaging Dimensions Standard Carton To Fit Thread Size in mm in mm UTP-40 UTP-50 1/8" NPT, 7/16" UNF, 1/8" BSP, M10 1/2" UNF, 1/4" BSP, M11-12 0.530 0.560 13.46 14.22 0.260 0.280 6.60 7.11 5 9 UTP-60 UTP-80 1/4" NPT, 9/16" UNF, M14 3/4" UNF, 3/8" BSP, M16-20 0.590 0.670 14.99 17.02 0.310 0.390 7.87 9.91 UTP-100 UTP-120 UTP-160 1" UNF, 1/2"-5/8" BSP, M22-27 1 3/16" UN, 7/8" BSP, M30 1 7/16" UN, 7/8" BSP, M36 0.740 0.910 0.980 18.80 23.11 24.89 0.460 0.560 0.630 11.68 14.22 16.00 Caplug No. B For prices, free samples and online ordering visit our Web site at www.caplugs.com or call C 1-888- Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 2.2 4.1 5000 5000 1000 1000 UTP-40 UTP-50 12 17 5.4 7.7 5000 5000 1000 1000 UTP-60 UTP-80 17 18 22 7.7 8.1 10.0 3000 2500 2500 600 500 500 UTP-100 UTP-120 UTP-160 ® (227-5847) In Canada 1-800-387-7115 Caplug No. 131 EDGE LINERS & GROMMETS Edge Liners for Sheet Metal and Pipe Ends EXPANDED The Caplugs Edge Liner offers a convenient method for covering the sharp edges of large or irregularly shaped holes in sheet metal. It is pressed in place around the perimeter of the hole. Series EGL-22 is designed specifically to provide spacers when stacking sheet metal or board to protect the face of the sheet against scratches, allow for air circulation between sheets, and protect workers’ hands against sharp edges. Metal thickness EGL-11-2 EGL-11-3 MATERIAL: High Density Polyethylene Min. Radius A COLOR*: Black B Metal thickness EGL-12-1/4 EGL-12-1/2 EGL-12-3/4 MATERIAL: Vinyl COLOR*: Black Min. radius A EGL Series B EGL-22-4 EGL-22-6 EGL-22-12 Cut 48 " A B MATERIAL: Low Density Polyethylene Metal thickness COLOR*: Natural CEG Series Conductive Edge Liners 48" Series CEG Edge Liners securely grip each contact of edgeboard connectors and are also used for single in-line devices. These extruded conductive edge liners are the most cost-effective way to provide both ESD and physical protection for circuit boards and sub-assemblies. A MATERIAL: Conductive Polyethylene COLOR: Black 132 B * Consult the factory for other material/color options. EDGE LINERS & GROMMETS EGL Series Packaging Dimensions Caplug No. Metal Thickness in mm A Standard Carton B in mm in mm Minimum Bend Radius in mm Shipping Wt. (Approx.) lbs kgs ft Length m Mini Pak Quantity Caplug No. EGL-11-2 EGL-11-3 .05-.081 .07-.121 1.27 - 2.06 1.78 - 3.07 .15 .16 3.81 4.06 .17 .22 4.32 5.59 .75 1.00 19.05 25.40 3 6 1.3 2.7 500 500 152 152 N/A N/A EGL-11-2 EGL-11-3 EGL-12-1/4 EGL-12-1/2 EGL-12-3/4 .13-.283 .25-.506 .38-.759 3.30 - 7.19 6.35 - 12.85 9.65 - 19.28 .20 .30 .35 5.08 7.62 8.89 .28 .50 .75 7.11 12.70 19.05 2.00 2.50 3.00 50.80 63.50 76.20 7 8 8 3.1 3.6 3.6 150 125 100 46 38 31 N/A N/A N/A EGL-12-1/4 EGL-12-1/2 EGL-12-3/4 EGL-22-4 EGL-22-6 EGL-22-12 .01-.120 .11-.182 .03-.190 .25 - 3.05 2.79 - 4.62 0.76 - 4.83 .65 1.00 1.92 16.51 25.40 48.77 3.56 5.59 5.84 - - 15 22 12 6.8 9.9 5.4 500 250 400 152 76 123 N/A EGL-22-4 N/A EGL-22-6 EGL-22-12 (100 pcs cut in 4 ft. lengths) (100 pcs cut in 1.23 m lengths) .14 .22 .23 Cut 48" N/A Cut 48" CEG Series Packaging Dimensions Caplug No. CEG-23-1 CEG-23-2 CEG-23-2N Metal Thickness in mm 0.03 0.06 0.06 0.76 1.52 1.52 Standard Carton A B in mm in mm 0.48 0.48 0.28 12.19 12.19 7.11 0.17 0.20 0.19 4.32 5.08 4.82 Shipping Wt. (Approx.) lbs kgs 14 14 12 6.3 6.3 5.4 No. of Pieces Mini Pak Quantity Caplug No. 100 100 150 20 20 30 CEG-23-1 CEG-23-2 CEG-23-2N In Canada 1-800-387-7115 Note: EGL and CEG Series also stocked in popular cut lengths, or we will custom-cut lengths for your particular requirements. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) 133 EDGE LINERS & GROMMETS GRO Series Grommets for Holes in Sheet Metal Mechanical protection for hoses, tubing, shafts, rods, and cables as they pass through holes in sheet metal is provided by Series GRO grommets. Easily snapped in place, they are held securely by a molded bead until deliberately removed. U.L. approved for applications up to 221°F (105°C). B A D C MATERIAL*: FlexTemp (Thermoplastic Rubber) COLOR*: Black TES Series Tamper-Evident Seal Series TES Tamper-Evident Seals provide a positive, self-locking chain that breaks upon activating, thereby indicating that the seal, lock, or device has been disturbed. C A B .42 .020 MATERIAL*: Polypropylene COLOR*: Black, Blue, Brown, Green, Orange, Pink, Purple, Red, White, Yellow 134 * Consult the factory for other material/color options. EDGE LINERS & GROMMETS GRO Series Packaging Dimensions Hole Size mm Metal Thickness in mm Caplug No. in GRO-1/2-UL GRO-5/8-UL GRO-3/4-UL 0.500 0.625 0.750 12.70 15.88 19.05 .03-.08 .03-.08 .03-.08 GRO-7/8-UL GRO-1-UL GRO-1-1/4-UL 0.875 1.000 1.250 22.23 25.40 31.75 .03-.08 .03-.08 .03-.08 A Standard Carton B C D Shipping Wt. (Approx.) lbs kgs in mm in mm in mm in mm .76-2.03 .76-2.03 .76-2.03 0.28 0.31 0.35 7.11 7.87 8.89 0.81 0.93 1.06 20.57 23.62 26.93 0.54 0.66 0.79 13.72 16.76 20.07 0.41 0.52 0.65 10.41 13.21 16.51 6 8 10 .76-2.03 .76-2.03 .76-2.03 0.35 0.35 0.35 8.89 8.89 8.89 1.19 1.32 1.60 30.22 33.53 40.64 0.91 1.04 1.29 23.11 26.42 32.77 0.77 0.89 1.12 19.55 22.61 28.45 15 12 11 No. of Pieces Mini Pak Quantity Caplug No. 2.7 3.6 4.5 5000 5000 5000 1000 1000 1000 GRO-1/2-UL GRO-5/8-UL GRO-3/4-UL 6.8 5.4 4.9 5000 5000 2500 1000 1000 500 GRO-7/8-UL GRO-1-UL GRO-1-1/4-UL TES Series Packaging Dimensions A Caplug No. TES-1 Standard Carton B C in mm in mm in 5.38 136.66 0.50 12.70 1.13 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- mm Shipping Wt. (Approx.) lbs kgs No. of Pieces Mini Pak Quantity 28.70 10 4.5 5000 N/A In Canada 1-800-387-7115 ® (227-5847) Caplug No. TES-1 135 WRAPS & DISCS MTG, MTB, MTK Series Caplugs High Temperature Masking Tapes are ideal for masking applications during powder coating, plating and finishing. Series MTG is a 2-Mil polyester film backing with a 1.5-Mil silicone adhesive that offers superior resiliency at intermittent temperatures up to 400˚F (204˚C). Series MTB, a thinner (0.75-Mil polyester film/2.25-Mil adhesive) version of MTG, is stocked in a blue color and is ideal for masking curved surfaces. Series MTK, with a Kapton® polyimide film backing, will withstand intermittent temperatures up to 500˚F (260˚C). A SPECIFICATIONS: MTG Green Masking Tape Backing Material: Polyester Thickness: 2.0 Mil Color: Green Temperature: 400˚F (204˚C) Adhesive Silicone 1.5 Mil Clear MTB Blue Masking Tape Backing Material: Polyester Thickness: 0.75 Mil Color: Blue Temperature: 400˚F (204˚C) Adhesive Silicone 2.25 Mil Clear MDG, MDK Series Caplugs Masking Discs are available from stock in two styles: Series MDG, a 2-Mil polyester film backing with a 1.5-Mil silicone adhesive that offers a superior resiliency at intermittent temperatures up to 400˚F (204˚C); and Series MDK, which has a Kapton® polyimide film backing that will withstand intermittent temperatures up to 500˚F (260˚C). Caplugs Masking Discs have broad applications in powder coating, electroplating, chrome plating, anodizing and solder wave applications. Polyester and Polyimide Masking Tape for Powder Coating MTK Gold Kapton® Masking Tape Backing Polyimide 1.0 Mil Gold 500˚F (260˚C) Adhesive Silicone 1.5 Mil Clear Polyester and Polyimide Masking Discs for Powder Coating A MDG Green Masking Disc Backing Material: Polyester Thickness: 2.0 Mil Color: Green Temperature: 400˚F (204˚C) Adhesive Silicone 1.5 Mil Clear MDK Gold Kapton® Masking Disc Material: Thickness: Color: Temperature: 136 Material: Thickness: Color: Temperature: Kapton is a registered trademark of E.I. DuPont de Nemours & Co. Backing Polyimide 1.0 Mil Gold 500˚F (260˚C) Adhesive Silicone 1.5 Mil Clear WRAPS & DISCS MTG, MTB, MTK Series mm yds m Packaging Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Rolls MTG Green Masking Tape MTG 1/2-72 0.50 MTG 3/4-72 0.75 MTG 1-72 1.00 MTG 1 1/2-72 1.50 MTG 2-72 2.00 12.70 19.05 25.40 38.10 50.80 72 72 72 72 72 65.84 65.84 65.84 65.84 65.84 2 2 3 4 5 0.9 0.9 1.3 1.8 2.2 6 4 5 5 5 N/A N/A N/A N/A N/A MTG 1/2-72 MTG 3/4-72 MTG 1-72 MTG 1 1/2-72 MTG 2-72 MTB Blue Masking Tape MTB 1/2-72 0.50 MTB 1-72 1.00 MTB 1 1/2-72 1.50 MTB 2-72 2.00 12.70 25.40 38.10 50.80 72 72 72 72 65.84 65.84 65.84 65.84 2 3 4 5 0.9 1.3 1.8 2.2 6 4 5 5 N/A N/A N/A N/A MTB 1/2-72 MTB 1-72 MTB 1 1/2-72 MTB 2-72 MTK Gold Kapton® Masking Tape MTK 1/2-36 0.50 12.70 MTK 1-36 1.00 25.40 36 36 32.92 32.92 2 3 0.9 1.3 6 4 N/A N/A MTK 1/2-36 MTK 1-36 Dimensions A Caplug No. Length Per Roll in Mini Pak Quantity Caplug No. Note: Samples of masking tape are available in one standard sample size only. MDG, MDK Series Dimensions A Packaging Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Rolls mm Discs Per Roll MDG Green Masking Disc MDG 1/4-2000 0.25 MDG 3/8-2000 0.38 MDG 1/2-2000 0.50 MDG 3/4-1000 0.75 MDG 1-500 1.00 6.35 9.65 12.70 19.05 25.40 2000 2000 2000 1000 500 1 1 1 2 2 0.4 0.4 0.4 0.9 0.9 1 1 1 1 1 N/A N/A N/A N/A N/A MDG 1/4-2000 MDG 3/8-2000 MDG 1/2-2000 MDG 3/4-1000 MDG 1-500 MDK Gold Kapton® Masking Disc MDK 1/4-2000 0.25 MDK 3/8-2000 0.38 MDK 1/2-2000 0.50 MDK 3/4-1000 0.75 MDK 1-500 1.00 6.35 9.65 12.70 19.05 25.40 2000 2000 2000 1000 500 1 1 1 2 2 0.4 0.4 0.4 0.9 0.9 1 1 1 1 1 N/A N/A N/A N/A N/A MDK 1/4-2000 MDK 3/8-2000 MDK 1/2-2000 MDK 3/4-1000 MDK 1-500 In Canada 1-800-387-7115 Caplug No. in For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) Mini Pak Quantity Caplug No. 137 WRAPS & DISCS MTS Series Silicone Masking Tape for Powder Coating Series MTS Masking Tape is a silicone rubber masking tape which bonds to itself, making it ideal for applications where dust-collecting adhesive residues are undesirable. In addition to withstanding intermittent temperatures up to 500˚F (260˚C), it is an excellent electrical insulator. A MTS Red Masking Tape Silicone Material: Thickness: 20 Mil Color: Red Temperature: 500˚F (260˚C) DR Series Ding Ring Wrap-Arounds Developed as a quick, effective means of protecting gear and tube sections, Series DR Ding Ring wraparound protectors are both ruggedly designed and easy to use. These universally adjustable rings come in one size capable of wrapping up virtually any size tube diameter. The soft, thick vinyl material offers excellent impact protection, preventing many of the dents and scratches often caused by contact with tools or handling racks. The reusable Series DR Ding Rings can be easily cleaned using a mild detergent. As a result, they can be used hundreds of times to provide years of product protection. 138 MATERIAL: Flexible PVC COLOR*: Red C B A * Consult the factory for other material/color options. WRAPS & DISCS MTS Series Packaging Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Rolls Dimensions A Length Per Roll Caplug No. in mm MTS 1-12 1.00 25.40 yds m 12 10.97 2 0.9 1 Mini Pak Quantity Caplug No. N/A MTS 1-12 DR Series Packaging Dimensions A Caplug No. DR-1 DR-2 DR-3 Standard Carton B C In mm In mm In mm 12.75 16.25 22.00 323.85 412.75 558.80 1.0 1.5 3.0 25.4 38.1 76.2 Fits Tube O.D. from 1 to 4 Fits Tube O.D. from 1 to 5 Fits Tube O.D. from 1 to 7 25.4-101.6 25.4-127.0 25.4-177.8 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) Lbs Kgs 22 46 54 10.0 20.9 24.5 ® (227-5847) In Canada No. of Pieces Mini Pak Quantity 200 200 100 N/A N/A N/A 1-800-387-7115 Caplug No. DR-1 DR-2 DR-3 139 NETTING SW Series Standard Duty Tubular Sleeve-Web® Netting Standard Duty Sleeve-Web provides low-cost protection against physical damage to exterior surfaces of machined, polished, plated, coated, or threaded cylindrical parts. Its elasticity ensures a snug fit and a nonslip grip on straight-sided parts and those with tapered or varying contours. Web thickness is approximately .070" (1.78 mm). MATERIAL: Low Density Polyethylene COLOR*: See chart on page 141. SW Series Light Duty Tubular Sleeve-Web® Netting Light Duty Sleeve-Web provides light duty protection. Ideal for irregular-shaped parts, it stretches easily to twice its diameter, while its elastic properties allow it to pull tightly around the smaller sections. Provides inexpensive, attractive, easily applied wrapping for long, narrow items such as wires, glass rods, tubing, and rolled paper. Web thickness is approximately .060" (1.52 mm). SW Series Heavy Duty Tubular Sleeve-Web® Netting Heavy Duty Sleeve-Web has a thicker extrusion, more strands, and closer spacing. It offers an extra measure of protection for valuable precision components like heavy duty truck parts, screw cylinders, spline shafts, couplings, roller bearing assemblies, pistons, and heavy threaded fittings. Eliminates the high cost and time-consuming labor associated with traditional protective wrappings like paper, cardboard, styrofoam or wood. Web thickness is approximately .080" (2.03 mm). 140 MATERIAL: Low Density Polyethylene COLOR*: See chart on page 141. MATERIAL: Low Density Polyethylene COLOR*: See chart on page 141. * Consult the factory for other material/color options. NETTING SW Series Standard Coil 42-48lb (19-22kg) Shipping Wt. To Fit Outside Diameter Caplug No. Mini Coil 9-11lb (4-5kg) Shipping Wt. Coil Coil in mm Color Code ft m ft m SW-03 SW-04 SW-05 SW-10 1/4 to 3/8 3/8 to 3/4 1/2 to 1 1 to 1 1/2 6.35 - 9.53 9.53 - 19.05 12.70 - 25.40 25.40 - 38.10 Orange Green Blue Red 3500 3000 2750 1700 1066 914 840 520 700 600 550 340 213.0 180.0 170.0 100.0 Caplug No. SW-03 SW-04 SW-05 SW-10 SW-15 SW-20 SW-25 SW-30 1 1/2 to 2 2 to 2 1/2 2 1/2 to 3 3 to 4 38.10 - 50.80 50.80 - 63.50 63.50 - 76.20 76.20 - 101.60 Black White Yellow Green 900 800 600 450 270 240 180 140 180 160 120 90 55.0 50.0 35.0 30.0 SW-15 SW-20 SW-25 SW-30 SW-40 SW-50 SW-64 SW-75 SW-90 4 to 5 5 to 6 6 1/4 to 7 1/2 7 1/2 to 9 9 to 10 101.60 - 127.00 127.00 - 152.41 158.76 - 190.51 190.51 - 228.61 228.61 - 254.01 Orange Natural Blue Red Yellow 350 250 250 200 200 110 80 80 60 60 70 50 50 40 40 20.0 15.2 15.2 12.2 12.2 SW-40 SW-50 SW-64 SW-75 SW-90 SW Series Standard Coil 33-38lb (15-17kg) Shipping Wt. To Fit Outside Diameter SW-075-22 SW-125-22 SW-200-22 SW-400-22 SW-600-22 Mini Coil 7-8lb (3-4kg) Shipping Wt. Coil Coil in mm Color Code ft m ft m Caplug No. 3/4 to 2 1 1/4 to 3 2 to 4 4 to 8 6 to 12 19.05 - 50.80 31.75 - 76.20 50.80 - 101.60 101.60 - 203.21 152.40 - 304.80 Yellow Blue Red Blue Natural 1500 1000 800 600 200 460 300 240 180 60 300 200 160 120 40 90.0 60.0 50.0 35.0 12.2 SW-075-22 SW-125-22 SW-200-22 SW-400-22 SW-600-22 SW Series Standard Coil 33-38lb (15-17kg) Shipping Wt. To Fit Outside Diameter Mini Coil 7-8lb (3-4kg) Shipping Wt. Coil Coil Caplug No. in mm Color Code ft m ft m Caplug No. SW-050-66 SW-075-66 SW-100-66 SW-125-66 1/2 3/4 1 1 1/4 12.70 19.05 25.40 31.75 White Orange Black Green 2000 1500 1200 1000 610 460 370 300 400 300 240 200 120 90 75 60 SW-050-66 SW-075-66 SW-100-66 SW-125-66 SW-150-66 SW-175-66 SW-200-66 SW-250-66 SW-300-66 1 1/2 1 3/4 2 2 1/2 3 38.10 44.45 50.80 63.50 76.20 Yellow Grey Blue Red Natural 800 600 500 500 450 240 180 150 150 135 160 120 100 100 90 50 35 30 30 27 SW-150-66 SW-175-66 SW-200-66 SW-250-66 SW-300-66 In Canada 1-800-387-7115 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) 141 NETTING PM Series Flat Sheet Netting Flexible Series PM Net Sheeting provides excellent protection from impact or abrasion damage. Use as a separator for stacked parts during storage, handling and shipment, or as protective wrap for bulky items. Unlike wood, styrofoam or cardboard, it will not deteriorate in contact with solvents, coatings, slushing oils or rust-inhibitors. CSW Series Sleeve-Web® Netting CSW Series Sleeve-Web® Netting conforms snugly around oxygen, acetylene and propane tanks, providing protection against unsightly scratches, minimizing rust build-up, and increasing time between repainting tanks. It also protects D.O.T.mandated precautionary labels on gas cylinders from damage or accidental removal during handling. CBW Series MATERIAL: Low Density Polyethylene COLOR*: Natural/Clear Cut Bottle-Web Netting Series CBW is a tough yet flexible netting that provides surface and impact protection for bottles of any size and shape. Since the netting is extruded rather than woven, the strands will not separate, weaken or spread unevenly. The diamond mesh design allows for production in a wide range of strengths, stretch capabilities and elasticity to satisfy all types of protection needs. 142 MATERIAL: Low Density Polyethylene COLOR*: See chart on page 143. A MATERIAL: Low Density Polyethylene COLOR*: Natural * Consult the factory for other material/color options. NETTING PM Series Caplug No. Color Code Dimensions Mesh Thickness in mm PM-7007-18 PM-7005-20 PM-7004-24 Yellow Blue Red .07 .07 .07 1.78 1.78 1.78 Packaging Standard Coil Coil Size in x ft cm x m Strands Per inch Per cm 7 5 4 2.8 2.0 1.6 18” x 125’ 20” x 150’ 24” x 125’ Shipping Wt. (Approx.) lbs kgs Caplug No. 30 23 28 PM-7007-18 PM-7005-20 PM-7004-24 45.7cm x 38.0m 50.8cm x 45.6m 61.0cm x 38.0m 13.50 10.35 12.60 CSW Series Dimensions Caplug No. CSW-4271-36 CSW-4265-6 CSW-4279-6 CSW-4281-25 To Fit Cylinder Diameter in mm 9 9 12 1/2 7 Length 225.61 225.61 317.51 177.81 in mm 36 6 6 25 914.4 152.4 152.4 635.0 Packaging Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces 25 23 16 25 11.25 10.35 7.20 11.25 40 210 250 50 Mini Pak Quantity N/A 50 50 N/A Caplug No. CSW-4271-36 CSW-4265-6 CSW-4279-6 CSW-4281-25 CBW Series Caplug No. To Fit Bottle Diameter in mm in mm Packaging Standard Carton Shipping Wt. (Approx.) No. of lbs kgs Pieces CBW-4293-7.0 CBW-4293-10.0 3-5 3-5 7 10 177.8 254.0 7 8 Dimensions 76.2-127 76.2-127 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call Length 1-888- 3.2 3.6 400 400 (227-5847) In Canada ® Mini Pak Quantity N/A N/A 1-800-387-7115 Caplug No. CBW-4293-7.0 CBW-4293-10.0 143 ClearView TUBING ® TRO Series Standard Wall Tubing EXPANDED Series TRO Standard Wall ClearView ® plastic tubing provides the product protection you need for your standard packaging applications. Whether you need to package, ship, store or display your product, Series TRO clear plastic tubing will protect your investment. ClearView tubing provides the same clearness as acrylic or glass, minimizes scratching, features cleaner and straighter edges, and offers flexibility and impact resistance. Tubing is available in custom diameters and lengths to accommodate any project. For tube ends, Caplugs has a huge selection of caps and plugs available in vinyl or plastic. TRO Series A B C MATERIAL: PETG COLOR*: Natural (Clear) Heavy Wall Tubing EXPANDED Series TRO Heavy Wall ClearView ® plastic tubing provides the product protection you need for your heavy-duty packaging applications. Heavy Wall thickness adds extra protection and durability. A B C MATERIAL: PETG COLOR*: Natural (Clear) NOTE: We also offer our tubing in custom diameters and lengths to accommodate any project. For the tube ends, we have a huge selection of caps and plugs available in vinyl or plastic – see Tubing Cap/Plug selection chart on pages 146-147. 144 * Consult the factory for other material/color options. ClearView TUBING ® TRO Series Packaging Dimensions A Caplug No. TRO-187-012-48.000 TRO-250-012-48.000 TRO-375-012-48.000 TRO-500-012-48.000 TRO-625-014-48.000 TRO-750-015-48.000 TRO-875-017-48.000 TRO-937-017-48.000 TRO-1000-017-48.000 TRO-1125-018-48.000 TRO-1250-018-48.000 TRO-1375-018-48.000 TRO-1500-018-48.000 TRO-1625-020-48.000 TRO-1750-020-48.000 TRO-1875-020-48.000 TRO-2000-020-48.000 TRO-2250-020-48.000 TRO-2500-020-48.000 TRO-2625-020-48.000 TRO-2750-020-48.000 TRO-3000-025-48.000 Standard Carton B C in mm in mm in mm 0.210 0.299 0.421 0.548 0.714 0.808 0.942 1.026 1.097 1.211 1.363 1.438 1.644 1.710 1.820 1.960 2.070 2.320 2.570 2.710 2.790 3.085 5.33 7.59 10.69 13.92 18.14 20.52 23.93 26.06 27.86 30.76 34.62 36.53 41.76 43.43 46.23 49.78 52.58 58.93 65.28 68.83 70.87 78.36 0.012 0.012 0.012 0.012 0.014 0.015 0.017 0.017 0.017 0.018 0.018 0.018 0.018 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.025 0.30 0.30 0.30 0.30 0.36 0.38 0.43 0.43 0.43 0.46 0.46 0.46 0.46 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.64 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 Shipping Wt. (Approx.) lbs kgs 19 15 20 16 15 19 13 53 15 20 18 18 21 21 20 21 19 21 20 21 11 12 No. of Pieces 8.6 6.8 9.1 7.3 6.8 8.6 5.9 24.0 6.8 9.1 8.2 8.2 9.5 9.5 9.1 9.5 8.6 9.5 9.1 9.5 5.0 5.4 900 500 500 300 180 200 100 324 100 120 90 90 90 80 70 70 60 60 50 50 25 18 Caplug No. TRO-187-012-48.000 TRO-250-012-48.000 TRO-375-012-48.000 TRO-500-012-48.000 TRO-625-014-48.000 TRO-750-015-48.000 TRO-875-017-48.000 TRO-937-017-48.000 TRO-1000-017-48.000 TRO-1125-018-48.000 TRO-1250-018-48.000 TRO-1375-018-48.000 TRO-1500-018-48.000 TRO-1625-020-48.000 TRO-1750-020-48.000 TRO-1875-020-48.000 TRO-2000-020-48.000 TRO-2250-020-48.000 TRO-2500-020-48.000 TRO-2625-020-48.000 TRO-2750-020-48.000 TRO-3000-025-48.000 * “A” Dimension is the inside diameter TRO Series Packaging Dimensions A Caplug No. TRO-187-020-48.000 TRO-250-022-48.000 TRO-375-022-48.000 TRO-500-022-48.000 TRO-625-022-48.000 TRO-750-022-48.000 TRO-875-022-48.000 TRO-937-022-48.000 TRO-1000-022-48.000 TRO-1125-022-48.000 TRO-1250-022-48.000 TRO-1375-022-48.000 TRO-1500-022-48.000 TRO-1625-028-48.000 TRO-1750-028-48.000 TRO-1875-025-48.000 TRO-2000-028-48.000 TRO-2250-028-48.000 TRO-2500-028-48.000 TRO-2625-030-48.000 TRO-2750-028-48.000 TRO-3000-032-48.000 in 0.194 0.279 0.401 0.528 0.698 0.794 0.932 1.016 1.087 1.203 1.355 1.430 1.636 1.694 1.804 1.950 2.054 2.304 2.554 2.690 2.774 3.071 Standard Carton B mm 4.93 7.09 10.19 13.41 17.73 20.17 23.67 25.81 27.61 30.56 34.42 36.32 41.55 43.03 45.82 49.53 52.17 58.52 64.87 68.33 70.46 78.00 C in mm in mm 0.020 0.022 0.022 0.022 0.022 0.022 0.022 0.022 0.022 0.022 0.022 0.022 0.022 0.028 0.028 0.025 0.028 0.028 0.028 0.030 0.028 0.032 0.51 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.71 0.71 0.64 0.71 0.71 0.71 0.76 0.71 0.81 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 1219.20 Shipping Wt. (Approx.) lbs kgs No. of Pieces Caplug No. 20 20 18 19 19 19 17 53 19 21 21 20 17 19 20 19 18 16 17 18 14 15 600 400 250 200 150 140 100 324 100 100 90 80 60 50 50 50 40 30 30 28 21 36 TRO-187-020-48.000 TRO-250-022-48.000 TRO-375-022-48.000 TRO-500-022-48.000 TRO-625-022-48.000 TRO-750-022-48.000 TRO-875-022-48.000 TRO-937-022-48.000 TRO-1000-022-48.000 TRO-1125-022-48.000 TRO-1250-022-48.000 TRO-1375-022-48.000 TRO-1500-022-48.000 TRO-1625-028-48.000 TRO-1750-028-48.000 TRO-1875-025-48.000 TRO-2000-028-48.000 TRO-2250-028-48.000 TRO-2500-028-48.000 TRO-2625-030-48.000 TRO-2750-028-48.000 TRO-3000-032-48.000 9.1 9.1 8.2 8.6 8.6 8.6 7.7 24.0 8.6 9.5 9.5 9.1 7.7 8.6 9.1 8.6 8.2 7.3 7.7 8.2 6.4 6.8 * “A” Dimension is the inside diameter For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 145 ClearView TUBING ® TRC Series Standard Wall Closed End Tubing NEW Series TRC standard wall ClearView ® Tubing has a clear closed end. The TRC series is available in a variety of lengths to meet all of your packaging needs. Please call the factory for availability. * MATERIAL: PETG COLOR*: Natural (Clear) TRC Series Heavy Wall Closed End Tubing NEW Series TRC heavy wall ClearView ® Tubing has a clear closed end. Heavy wall thickness adds extra protection and durability. The TRC series is available in a variety of lengths to meet all of your packaging needs. Please call the factory for availability. * MATERIAL: PETG COLOR*: Natural (Clear) * Please call the factory for available lengths Tubing Cap/Plug Selection Chart Tube Size Standard Wall Thickness VC Style Cap T Style Plug Tube Size Heavy Wall Thickness VC Style Cap T Style Plug TRO 187 TRO 250 TRO 375 TRO 500 0.012 0.012 0.012 0.012 VC 234 VC 312 VC 437 VC 562 T0 T 1X T3 T 5S or T 5X TRO 187 TRO 250 TRO 375 TRO 500 0.020 0.022 0.022 0.022 VC 234 VC 312 VC 437 VC 562 T 00X T1 T3 T5 TRO 625 TRO 750 TRO 875 TRO 1000 0.014 0.015 0.017 0.017 VC 750 VC 812 VC 937 VC 1125 T 8X T 10 T 12 T 13X TRO 625 TRO 750 TRO 875 TRO 1000 0.022 0.022 0.022 0.022 VC 750 VC 812 VC 937 VC 1125 T8 T 9X T 12 T 13X TRO 1125 TRO 1250 TRO 1375 TRO 1500 0.018 0.018 0.018 0.018 VC 1250 VC 1375 VC 1500 VC 1625 T 14 T 16A T 17, T 16S T 18 TRO 1125 TRO 1250 TRO 1375 TRO 1500 0.022 0.022 0.022 0.022 VC 1250 VC 1375 VC 1500 VC 1625 T 14 T 15X T 16 T 18 Continued on bottom of page 147. Visit Caplugs web site for the most up-to-date chart. * Consult the factory for other material/color options. 146 ClearView TUBING ® TRC Series Packaging Dimensions Standard Carton A Caplug No. B Shipping Wt. (Approx.) lbs kgs No. of Pieces in mm in mm TRC-500-012 TRC-750-015 TRC-1000-017 TRC-1250-018 0.548 0.808 1.097 1.363 13.92 20.52 27.86 34.62 0.012 0.015 0.017 0.018 0.30 0.38 0.43 0.46 Call Factory Call Factory Call Factory Call Factory TRC-500-012 TRC-750-015 TRC-1000-017 TRC-1250-018 Caplug No. TRC-1500-018 TRC-1750-020 TRC-2000-020 TRC-2250-020 1.644 1.820 2.070 2.320 41.76 46.23 52.58 58.93 0.018 0.020 0.020 0.020 0.46 0.51 0.51 0.51 Call Factory Call Factory Call Factory Call Factory TRC-1500-018 TRC-1750-020 TRC-2000-020 TRC-2250-020 TRC-2500-020 TRC-2750-020 TRC-3000-025 2.570 2.790 3.085 65.28 70.87 78.36 0.020 0.020 0.025 0.51 0.51 0.64 Call Factory Call Factory Call Factory TRC-2500-020 TRC-2750-020 TRC-3000-025 Note: “A” dimension is the inside diameter Please call the factory for available lengths. TRC Series Packaging Dimensions Standard Carton A Caplug No. B Shipping Wt. (Approx.) lbs kgs mm No. of Pieces in mm in TRC-500-022 TRC-750-022 TRC-1000-022 TRC-1250-022 0.528 0.794 1.087 1.355 13.41 20.17 27.61 34.42 0.022 0.022 0.022 0.022 0.56 0.56 0.56 0.56 Call factory Call factory Call factory Call factory Caplug No. TRC-500-022 TRC-750-022 TRC-1000-022 TRC-1250-022 TRC-1500-022 TRC-1750-028 TRC-2000-028 TRC-2250-028 1.636 1.804 2.054 2.304 41.55 45.82 52.17 58.52 0.022 0.028 0.028 0.028 0.56 0.71 0.71 0.71 Call factory Call factory Call factory Call factory TRC-1500-022 TRC-1750-028 TRC-2000-028 TRC-2250-028 TRC-2500-028 TRC-2750-028 TRC-3000-032 2.554 2.774 3.071 64.87 70.46 78.00 0.028 0.028 0.032 0.71 0.71 0.81 Call factory Call factory Call factory TRC-2500-028 TRC-2750-028 TRC-3000-032 Note: “A” dimension is the inside diameter Please call the factory for available lengths. Tubing Cap/Plug Selection Chart Continued from bottom of page 146. Tube Size Standard Wall Thickness VC Style Cap T Style Plug Tube Size Heavy Wall Thickness VC Style Cap T Style Plug TRO 1625 TRO 1750 TRO 1875 TRO 2000 0.020 0.020 0.020 0.020 VC 1687 VC 1875 VC 2000 VC 2125 T 18X T 19 T 210 T 220 TRO 1625 TRO 1750 TRO 1875 TRO 2000 0.028 0.028 0.025 0.028 VC 1687 VC 1875 VC 2000 VC 2125 T 18X T 19 T 210 T 21 or T 220 TRO 2250 TRO 2500 TRO 2625 TRO 2750 TRO 3000 0.020 0.020 0.020 0.020 0.025 VC 2375 VC 2625 VC 2750 VC 2875 VC 3125 T 25A T 250 T 44 None None TRO 2250 TRO 2500 TRO 2625 TRO 2750 TRO 3000 0.028 0.028 0.030 0.028 0.032 VC 2375 VC 2625 VC 2750 VC 2875 VC 3125 T 25A T 250 T 43A T 44 T 53 Visit Caplugs web site for the most up-to-date chart. For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- ® (227-5847) In Canada 1-800-387-7115 147 PACKAGING CON Series Hinged Containers NEW The CON series are transparent hinged containers. Designed with a living hinge to ensure repeated use and durability. These containers can be used for a multitude of applications including airtight packaging, shipping and display. MATERIAL: Polypropylene COLOR*: Natural (Clear) * Consult the factory for other material/color options. 148 PACKAGING CON Series Packaging Dimensions A Caplug No. CON-2.00-1/2 Standard Carton B in mm in mm 1.810 45.97 0.530 13.46 For prices, free samples and online ordering visit our Web site at www.caplugs.com or call 1-888- Shipping Wt. (Approx.) lbs kgs 18 8.1 No. of Pieces 1000 ® (227-5847) In Canada Mini Pak Quantity N/A Caplug No. CON-2.00-1/2 1-800-387-7115 149 NOTES 150 ® ® Product Protection Catalog SALES & DISTRIBUTION CENTERS In U.S.A. Caplugs LLC 2150 Elmwood Avenue Buffalo, New York 14207-1910 Phone: 716-876-9855 • Fax:716-874-1680 1-888-CAPLUGS • 1-888-227-5847 Web site: www.caplugs.com e-mail: [email protected] Caplugs LLC 18704 South Ferris Place Dominguez, CA 90220 Phone: 1-888-CAPLUGS • 1-888-227-5847 In Canada In Mexico In Europe Daemar Inc. 861 Cranberry Court Oakville, Ontario L6L 6J7 Phone: 905-847-6500 1-800-387-7115 Fax: 1-800-269-4571 Web site: www.daemar.com e-mail: [email protected] Ing. Oscar Regalado Privada de Fresnos No.192 Colonia Jurica Queretaro, Qro. C.P. 76100 Mexico Phone: (52)442-218-1094 Fax: (52)442-218-7726 e-mail: [email protected] Caplugs LTD Unit 7 Overfield Ind. Est. Thorpeway Banbury, England OX16 4XR Phone: (44)129-52-63753 Fax: (44)129-52-63788 Web site: www.caplugs.co.uk e-mail: [email protected] In the Middle East In the Far East Yail–Noa Agencies Ltd. 15 Hasatat Street Industrial Zone PO Box 319 Holon 58856 Israel Phone: (972)3-550-9148 Fax: (972)3-550-7969 Metaloy Company Limited 2-1 Aza Kambotoke, Koya Itami-Shi, Hyogo-Ken 664-0881 Japan Phone: (81)072-783-8303 Fax: (81)072-783-8505 To find your local sales representative, go to the Caplugs Web site at www.caplugs.com For additional selections, visit our sister company Niagara Caps and Plugs online at www.niagaracapsandplugs.com or call 1-800-458-0465 Catalog 904 Catalog 904 Catalog 904
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