prostar inverter - prostar international electric co.,ltd.

Transcription

prostar inverter - prostar international electric co.,ltd.
PR6000 series inverter operation manual
PROSTAR INVERTER
PR6000 SERIES
0.75~315KW
-1-
PR6000 series inverter operation manual
Preface
Thanks for your purchase of PR6000 series inverter manufactured by us.
PR6000 series inverter is a device of high torque, high accuracy and wide
range of speed regulation, designed with the brand-new idea. Based on
improving stability, it is provided with many run and control functions such as
simple PLC control, practical PI adjustment, flexible input/output terminal
control, parameter online amendment, pulse frequency setting, power-off and
stopping parameter storage, wobbling control , RS485 control, constant
pressure water supply control and so on. This inverter provides equipment
manufacturer and terminal user with integrated solution of high integration
level; helps to reduce the system purchase and operation cost, and improves
the reliability of system.
Before using PR6000 series inverter, please read this manual carefully,
so as to install and operate inverter correctly and enable it produce the best
performance.
It is to be noted that this manual is subject to change
without notice, and please refer to new edition.
Reader range
This manual is suitable for following persons:
Installer of inverter, engineering technician (electric engineer, electric
operating worker), designer
Please make sure that this manual is delivered to the end user.
Stipulation of this manual
Stipulation of symbol
Warning
Conditions that cause medium injury or light injury due to operation
not accord to requirements
Danger
Conditions that cause death or serious injury due to operation not
accord to requirements
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PR6000 series inverter operation manual
Contents
Chapter 1 General
1.1 Confirmation of product------------------------------------------------- 5
1.2 Safety attentions---------------------------------------------------------- 6
1.3 Use attentions------------------------------------------------------------- 8
1.4 Rejection attentions --------------------------------------------------- 10
Chapter 2 Product specification and order notification
2.1 Inverter series model -------------------------------------------------- 11
2.2 Specifications ----------------------------------------------------------- 12
2.3 Outline of inverter------------------------------------------------------- 13
2.4 Outline size--------------------------------------------------------------- 14
2.5 Option---------------------------------------------------------------------- 16
Chapter 3 Installation and wiring of inverter
3.1 Installation environment of inverter--------------------------------- 18
3.2 Disassembling and installing of inverter panel ------------------ 19
3.3 Attentions of inverter wiring------------------------------------------ 19
3.4 Wiring of main circuit terminal --------------------------------------- 20
3.5 Diagram of wiring for basic running-------------------------------- 23
3.6 Control circuit configuration and wiring --------------------------- 24
3.7 Installation guide in line with EMC requirement----------------- 27
Chapter 4 Running and operating of inverter
4.1 Running of inverter ---------------------------------------------------- 30
4.2 Operating and using of keyboard----------------------------------- 32
Chapter 5 Function parameter table
5.1 Introduction of symbol ------------------------------------------------ 40
5.2 Function code table---------------------------------------------------- 40
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PR6000 series inverter operation manual
Chapter 6 Specification of function parameter table
6.1 Basic parameter P000
P032 ------------------------------------- 53
6.2 Auxiliary parameter P033
6.3 Protection parameter P067
P066 --------------------------------- 60
P070 ------------------------------ 66
6.4 Digital input/output parameter P071
P084 ------------------- 67
6.5 Simple multi-speed running parameter P085
6.6 Wobbling and measuring parameter P114
6.7 Process PID control parameter P128
6.8 Communication parameter P148
P113 -------- 74
P127 ----------- 77
P147 ------------------ 80
P151 ----------------------- 85
6.9 Parameter read/write and factory function parameter
P152
P205 -------------------------------------------------------------------- 85
Chapter 7 Troubleshooting
7.1Failure and countermeasure ----------------------------------------- 88
7.2 Enquiry of fault record ------------------------------------------------- 90
7.3 Fault reset---------------------------------------------------------------- 91
Chapter 8 Maintenance
8.1 Daily maintenance------------------------------------------------------ 92
8.2 Regular maintenance-------------------------------------------------- 92
8.3 Warranty of inverter ---------------------------------------------------- 93
Addenda:
RS 485 Communication protocol
-4-
PR6000 series inverter operation manual
Chapter 1 General
1.1 Confirmation of product
After unpacking, please check whether the inverter is scratched or
damaged in course of carrying, and whether the rated value on the
nameplate is in line with your order requirement.
If finding any problems, please contact supplier or us.
Model description
PR6000 – 0007 S 2 G
G
General
Frequency Inverter series
Voltage class
Code
Code
Applicable motor
220V
2
0007
0.75KW
380V
3
0075
7.5KW
0110
11KW
Input voltage
Code
0185
18.5KW
Single-phase
S
1100
110KW
Three-phase
T
Diagram 1-1 Model description of inverter
There is a nameplate with inverter model and rated value stuck on the lower
part of right plate of inverter case, the information in it as follows:
Diagram 1-2 Nameplate of inverter
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PR6000 series inverter operation manual
1.2 Safety attentions
 Check after having received product
Warning
1. The damaged inverter or the inverter lack of parts can’t be
installed.
Otherwise, danger of injury would be caused.
 Installing
Warning
1. When carrying, please hold the bottom of inverter
Only the panel is held, the inverter would fall off and such that you
would be injured.
2. Please install it on metallic plate not apt to be burned.
Install it on the flammable material, there would be fire caused.
3.If two or more inverters are installed in the same control
cabinet, please mount a fan and keep the air inlet temperature
at below 40 .
If too hot, there would be fire or other accidents caused.
 Connection
Danger
1. Please make sure the input power supply has been cut off
before connecting.
Otherwise, danger of electric shock and fire would be caused.
2. Lease invites electric engineering technicians to connect the
wire.
Otherwise, danger of electric shock and fire would be caused.
3. The earthing terminal must be earthed reliably.
(Class 380V: Suitable for earthing 3).
Danger of electric shock and fire would be caused.
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PR6000 series inverter operation manual
4. After electrifying the emergency stop terminal, please check
the operation is available.
Otherwise, danger of injury would be caused. (The connection
responsibility is borne by user)
5. Please never touch output terminal directly, connect inverter
output terminal to enclosure, or give the short connection
among output terminals.
Otherwise, danger of electric shock and short circuit would be
caused.
Warning
1. Please make sure that AC main circuit power supply is
identical with the rated voltage of inverter.
Otherwise, danger of injury and fire would be caused.
2. Never conduct withstand voltage test for inverter.
Otherwise, damage of semiconducting elements would be caused.
3. Please connect the braking resistor or braking unit according
to diagram.
Otherwise, danger of fire would be caused
4. Please fasten the terminal by the screwdriver with specified
torque.
Otherwise, danger of fire would be caused.
5. Never connect the input power line to terminals U, V, W.
Such that, the voltage is applied to output terminal, the inner of
inverter would be damaged.
6. Never connect the phase-shift capacitor and LC/RC noise
filter to output circuit.
Otherwise, the inverter inner would be damaged.
7. Never connect electromagnetic switch and electromagnetic
contactor to output circuit.
When the inverter is running with the load, the surge current caused
by operation of electromagnetic switch and electromagnetic
contactor would cause over current protection circuit operation of
inverter.
8. Never disassemble the enclosure of front panel, but only
disassemble the enclosure of terminal when connecting.
Otherwise, the inner of inverter would be damaged.
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PR6000 series inverter operation manual
 Maintaining and checking
Danger
1. Never touch the connection terminal of inverter as the terminal has
high voltage.
Otherwise, danger of electric shock would be caused.
2. Before electrifying, please install the terminal enclosure reliably, and
must cut off the power before disassembling the enclosure.
Otherwise, danger of electric shock would be caused.
3. Laypeople are not allowed to maintain and check.
Otherwise, danger of electric shock would be caused.
Warning
1. As CMOS integrated circuit is mounted on keyboard plate,
control circuit plate, driving circuit plate, please pay special
attention when using.
Once the circuit plate is touched by finger, the integrated chip on
circuit plate would be damaged for electrostatic induction.
2. In electrifying, never change the connecting wire or
disassemble the connecting wire of terminal.
In running, please never check the signal. Otherwise, the
equipment would be damaged.
1.3 Attentions of use
Please pay attention following points when using PR6000 series inverter.
Constant-torque and low-speed running
In case that the inverter with common motor runs at low speed for a long
time, the life of motor would be affected for the poor heat radiation. So if it is
needed low-speed&costant-torque long time running, professional inverter
must be choosed.
2 Confirmation of motor insulation
When using PR6000 series inverter with motor, please check up the
insulation of motor to protect equipment. In addition, if the motor is used in
1
-8-
PR6000 series inverter operation manual
the harsh environment, it is very necessary to check up the insulation of
motor regularly, so as to protect the safety of system.
3 Negative-torque load
The occasion that needs the load to be raised produces the negative
torque usually, the inverter would generate over current or over voltage fau lt,
and so it would trip, in case of this, a braking resistor shall be mounted.
4 Mechanical resonance point of load device
In the certain output frequency range, the inverter is likely to meet the
mechanical resonance point of load device, if that, the jumping frequency
must be set to avoid this point.
5 Capacitor or pressure sensitive element that improves power factor
If there is a capacitor or varistor for lightning protection that improves
power factor mounted on the output side, they shall be removed, otherwise,
the inverter would trip for fault or the parts would be damaged, because
output voltage of inverter is the type of impulse wave. In addition, on the
output side, it is suggested that air switch and contactor would not be
installed either, shown as diagram 1-3. (If the switch unit has to be mounted
on the side of output, the output current of inverter must be zero when the
switch operates.)
KM
Inverter
speed
regulator
Diagram 1-3
M
Inverter output side never mounted with a capacitor
6
Derating use when setting basic frequency
When the basic frequency is lower than rated frequency, please pay
attention that the motor shall be derated; otherwise, the motor would be
damaged for over heat.
7 Run at over 50Hz.
If the inverter has to run at over 50Hz, the applicable speed range of
motor bearing and mechanical equipment must be guaranteed in addition to
considering the vibration and noise of motor, and please inquire before
inverter runs.
8 Electronic heat protection value of motor
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PR6000 series inverter operation manual
When a motor chosen is applicable, the inverter can provide the motor
with heat protection. If the motor isn’t matchable with the rated capacity of
inverter, the protection value must be adjusted or other protection measures
must be taken, to guarantee the motor runs safely.
9
Altitude and derating use
If the inverter runs in area of over 1000m altitude, it must be derated by
reason that the heat radiation of inverter gets poor for rarefied air. Diagram
1-4 shows the relation between rated current of inverter and altitude.
Iout
100%
90%
80%
1000
2000
3000
4000
( 米
)
m
Diagram 1-4 Relation between rated output current of inverter and altitude
10
Protection degree
Protection degree IP 20 of PR6000 inverter is got in the state of use or
keyboard display.
1.4 Rejection attentions
Before scrapping the inverter, please pay attention following information:
When burning, the electrolytic capacitor of main circuit and electrolytic
capacitor of printed board are likely to explode, and the plastic part will
produce noxious gas. Therefore, the inverter shall be handled as the
industrial rubbish.
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PR6000 series inverter operation manual
Chapter 2
Product specification and order notification
2.1 Inverter series model
PR6000 series inverter has two voltage classes: 220V and 380V. The
applicable motor power range is 0.75KW~315KW. PR6000 series inverter
model is shown as table 2-1.
Table 2-1 Model of PR6000 series inverter
Voltage
class
Model
PR6000-0007T3G
PR6000-0015T3G
PR6000-0022T3G
PR6000-0040T3G
PR6000-0055T3G
PR6000-0075T3G
PR6000-0110T3G
PR6000-0150T3G
PR6000-0180T3G
PR6000-0220T3G
PR6000-0300T3G
PR6000-0370T3G
380V
Three-phase PR6000-0450T3G
PR6000-0550T3G
PR6000-0750T3G
PR6000-0900T3G
PR6000-1100T3G
PR6000-1320T3G
PR6000-1600T3G
PR6000-2000T3G
PR6000-2200T3G
PR6000-2450T3G
PR6000-2800T3G
PR6000-3150T3G
PR6000-0004S2G
PR6000-0007S2G
220V
Single-phase PR6000-0015S2G
PR6000-0022S2G
Rated capacity
KVA
1.5
3.7
4.7
6.1
11
14
21
26
31
37
50
61
73
98
130
170
138
167
230
250
280
340
450
460
0.7
1.4
2.6
3.8
- 11 -
Rated output
current A
2.3
3.7
5.0
8.5
13.0
17.0
25.0
33.0
39.0
45.0
60.0
75.0
90.0
110.0
150.0
176.0
210.0
250.0
310.0
380.0
415.0
475.0
510.0
605.0
2.5
4.0
7.0
10.0
Applicable motor
KW
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
220
245
280
315
0.4
0.75
1.5
2.2
PR6000 series inverter operation manual
2.2 Specifications
Input
Output
Item
Rated voltage and
frequency
Variable allowable
value
Rated voltage
Frequency range
Overload capability
Control mode
Frequency accuracy
Frequency
resolution
Torque rise
V/F curve
Acceleration/deceler
ation curve
DC braking
Main control
function
Jogging
Built-in PI
Multi-speed
operating
Weaving wobble
frequency
Auto voltage
adjustment
Auto energy-saving
running
Auto current limiting
Running command
passage
Running
function
Frequency setting
passage
Specifications
Single-phase 220V, three-phase 220V,
three-phase 380V; 50Hz/60Hz
Voltage: -20%
+20
Voltage unbalance: <3% Frequency: ±5
0 200V /0 380V
0Hz 400Hz
150% for 1 min, 180% for 1s, 200% instant protection
Space voltage vector PWM control (With superior
low-frequency dead zone compensating characteristic)
Digital setting: Max frequency ×±0. 01%
Analog setting: Max frequency ×±0. 2%
Digital setting: 0.01Hz
Analog setting: Max frequency ×0.1%
Auto torque rise, manual torque rise 1% 30.0%
Three ways
Linear V/F curve, square V/F curve, user
self-defining V/F curve
Optional time unit (Min/s), the longest: 6000s (settable in
the range of 0.1 6000s).
Be optional during both starting and stopping, the operating
frequency: 0 20Hz operating voltage level: 0 20%
operating time: settable within 0 20s
Jogging frequency range: 0.1Hz 50.00Hz,jogging
acceleration and deceleration time: 0.1 6000s.
It is convenient for forming closed loop control system,
applicable for course control like pressure and flow, etc.
Realize multi-speed running by built-in PLC or control
terminal.
Can get wobble frequency of adjustable central frequency
When main voltage changes, the output voltage may be kept
constant by adjusting PWM output (AVR function).
According to load condition, V/F curve can be optimized
automatically to get the aim of energy-saving running.
Limit in-service current automatically, so as to avoid tripping
for fault caused by frequent over current.
Setting of operating manual; setting of control terminal;
setting of serial port; switching by three ways.
Setting of keyboard analog potentiometer; setting of
keyboard ▲, ▼ keys; setting of functional code digits;
setting of serial port, setting of terminal UP/DOWN, setting
of analog voltage, setting of analog current ; setting of
impulse, setting of combination; switching at any time by
kinds of setting ways.
- 12 -
PR6000 series inverter operation manual
Switch input
passage
Analog input
passage
Analog output
passage
Switch output
passage
Operating
panel
Forward/reverse rotating command, 6-way programmable
switching value input to set 21 functions.
2-way analog signal input, 4
LED display
Display external
instrument
Protection function
Option
Service location
Environment
Structure
Altitude
Environment
temperature
Humidity
Vibration
Storage temperature
Protection class
Cooling way
20mA, 0 10V optional.
Analog signal output 0 10V to get output of physical
quantity like frequency and output frequency
2-way programmable open collector output; 1-way relay
output signal, to get output of different physical quantities.
Display setting frequency, output voltage, and output
current and so on.
Display output frequency, output current, and output
voltage and so on.
Over current protection, over voltage protection, under
voltage protection, over heat protection, over load
protection.
Braking unit, remote operating panel, remote cable,
soleplate of keyboard.
Indoors, not suffer from sun, dust, corrosive gas, oil fog,
and steam and so on.
Shorter than 1000m(derating at higher than 1000m;
10
C
40
C
Less than 90%RH no condensation
Less than 5.9m/s2 0.6M
20 C
60 C
IP20 (In service state or keyboard state.
Air-blast cooling
2.3 Outline of inverter
Upper cap plate
Connection of
operating panel
Remote-control
keyboard interface
panel
Control panel
Multi-funciton terminal
Mounting hole of
soleplate panel
Fixed hole of
upper cap
Operating panel
Power supply
inputcap
Main circuit terminal
Inversion output
Entrance of
Control cable
- 13 -
Vent hole
Mounting hole of
soleplate
PR6000 series inverter operation manual
2.4 Outline size
a
0.75KW 4.0KW size
c
d
37KW
(b)
11KW
5.5KW
7.5KW size
30KW size
110kW size
e
- 14 -
132KW
315KW size
PR6000 series inverter operation manual
Table 2-3 Inverter outline & installation size
Spec.
PR6000-0007T3G
PR6000-0015T3G
PR6000-0022T3G
PR6000-0040T3G
PR6000-0055T3G
PR6000-0075T3G
PR6000-0110T3G
PR6000-0150T3G
PR6000-0180T3G
PR6000-0220T3G
PR6000-0300T3G
PR6000-0370T3G
PR6000-0450T3G
PR6000-0550T3G
PR6000-0750T3G
PR6000-0900T3G
PR6000-1100T3G
PR6000-1320T3G
PR6000-1600T3G
PR6000-2000T3G
PR6000-2200T3G
PR6000-2450T3G
PR6000-2800T3G
PR6000-0004S2G
PR6000-0007S2G
PR6000-0015S2G
W
W1
H
H1
132
120
232
218
206
143
286
269.5
247
186
350
261
160
368
H2
D
D1
D2
D3
R
162
152
92
117
2.5
252
199
189.5
155
114
4.5
334
312
232
222
190
160
4.5
486
470
443
279
267
233
200.5
4.5
230
600
580
557
281
271
223.5
223.5
5
394
300
679
659
636
301
311
275
235
5
533
400
900
860
847
418
408
324.5
254.5
6
600
575
1838
1817
1745
600
460
Cabinet type
installation
660
635
2038
2020
1936
600
575
Cabinet type
installation
98
88
178
165
175
150
141
70
46.4
2.5
PR6000 Remote-control keyboard size
Table 2-4 PR6000 Series remote-control keyboard outline & installation size
Spec.
W
W1
W2
H
H1
H2
H3
D
D1
D2
PR6000 remote-control
8
74
16.
14
13
31.
16
39.
29
20.
keyboard
4
5
0
0
5
remote-control
keyboard
- 15 -
6
3
PR6000 series inverter operation manual
Note: The manufacturer reserves right to amend above size without notice.
2.5 Option: following options please order separately.
2.5.1 Remote-control keyboard
Between PR-6000 inverter and its remote-control keyboard are provided
with RS485 communication way and connected by one 8-core network cable,
the connection of port is provided with RJ45 network interface connection, it
is very convenient to install. The max electric distance can reach as high as
500m.
The remote-control keyboard has following functions:
1 Can control the running, stopping, jogging, fault resetting, change of setting frequency,
change of function parameter and running direction of slave.
2 Can monitor operating frequency, setting frequency, output voltage, output current and
so on.
2.5.2 Communication cable
Communication cable of remote-control keyboard
Model PR6000-LAN0020 (2.0m)
Among the specifications, 1m, 2m, 5m,10m and 20m are our inverter
standard configuration, if need over 20m, user can contact us.
Be used for connection between remote operating keyboard and master of
inverter.
2.5.3 Braking resistor
As PR6000 series inverter braking unit is option, if need, please indicate
clearly when ordering. Energy-consumption braking resistor is provided as
shown in table 2-4, and the installation of braking resistor wire is provided as
shown in 2-1.
PR6000
Braking
resistor
Diagram 2-1 Connection between inverter and braking unit
- 16 -
PR6000 series inverter operation manual
Table 2-5 Selectable table of braking resistor
Model No.
Applicable motor
Power
KW
Resistor
Resistor
Resistance (Ω)
Power (W)
PR6000-0007T3G
0.75KW
300Ω
100W
PR6000-0015T3G
1.5KW
300Ω
200W
PR6000-0022T3G
2.2KW
200Ω
500W
PR6000-0040T3G
4.0KW
200Ω
500W
PR6000-0055T3G
5.5KW
120Ω
700W
PR6000-0075T3G
7.5KW
90Ω
1000W
PR6000-0110T3G
11KW
60Ω
1400W
PR6000-0150T3G
15KW
45Ω
2000W
PR6000-0004S2G
0.4KW
400Ω
200W
PR6000-0075S2G
0.75KW
300Ω
400W
PR6000-0015S2G
1.5KW
200Ω
500W
NOTE:
1. The standard product has built-in braking unit
without braking resistor, if need braking resistor,
user shall order from us separately and indicate
clearly when ordering.
2. The device of 18.5KW and above need to be
connect braking resistor unit outside. (Please
contact manufacturer).
- 17 -
PR6000 series inverter operation manual
Chapter 3 Installation and Wiring
3.1 Installation environment of inverter
3.1.1 Installation environment condition
(1) The inverter shall be installed indoors of perfect ventilation, and the environment
temperature shall be in the range of -10ºC~40ºC, in case that the temperature exceeds
40ºC, the external air-blast cooling or derating shall be used.
(2) Avoid being installed in the location where suffers from the sun, dust, floatation fiber and
metallic powder.
(3) Never to be installed in the location where corrosive and explosive gas has.
(4) The humidity shall be lower than 95%RH no condensation.
(5) The inverter shall be installed in the location where the plane fixed vibration is less than
5.9m/s² (0.6G).
(6) The inverter had better be kept far away from the electromagnetic interference device.
3.1.2 Installation direction and space
(1) Shall be installed vertically usually.
(2) The installation space and min distance are shown as diagram 3-1.
(3) As is shown in diagram 3-2, there shall be a baffler mounted among them, when several
inverters are installed vertically.
Exhaust by fan
100mm above
PR6000
50mm above
50mm above
Baffler
PR6000
100mm above
Diagram 3-1 Installation space
Diagram 3-2 Installation of multi inverters
- 18 -
PR6000 series inverter operation manual
3.2 Disassembling and installing of inverter panel
Disassemble: Remove two screws on the side of connection terminal with
the cross screwdriver, i.e., the enclosure can be disassembled.
Install: Align the mounting screw, and then mount the screw.
3.3 Attentions of wiring
Warning
1 Before connecting, make sure the power supply has been cut off for more than
10min, otherwise, there would be electric shock danger.
2 Never to connect the power line to output terminals U,V,W of inverter.
3 Because there is leakage current in the inverter, the inverter and motor must be
grounded safely, the grounding wire shall be copper conductor of more than 3.5
mm², and the grounding resistance shall be less than 10Ω.
4 User shall not conduct the withstand voltage test for the inverter as it has passed this
test before leaving factory.
5 Between inverter and motor shall not be installed with the electromagnetic contactor
and absorbing capacitor or other resistance--capacitance absorbing implements as
diagram 3-3.
6 To take the convenience for over current protection of input side and power failure
maintenance, the inverter shall be connected to power supply through intermediate
breaker.
7 The connecting wire (DI1~DI6, DO1, DO2)of input and output circuit of relay shall
be the stranded wire or shielded wire of over 0.75mm², one end of shielded layer
shall be hung in the air, and the other is connected with the earthing terminal E of
inverter, the connecting wire shall be less than 50m.
Danger
1 Make sure the power supply of inverter has been cut off thoroughly, all LED lamps of
keyboard has went out, and wait for more than 10min, till now, can perform the
wiring operation.
2 Make sure that DC voltage between main circuit terminals P+ and P- of inverter steps
down to DC36V below, till now, start to perform the wiring operation.
3 Only the qualified professional who has been trained and authorized can perform the
wiring operation.
4 Please pay attention that before energizing, check whether the voltage class of
inverter is identical with the supply voltage, otherwise, it would result in person
casualty and damage of device.
- 19 -
PR6000 series inverter operation manual
3.4 Wiring of main circuit terminal
Circuit breaker
AC
Power
supp
PR6000
R(R)
U
V
W
E
S
T(T)
M
Diagram 3-3 Simple wiring of main circuit
3.4.1 Connection of inverter and option
(1) Between power grid and inverter,
breaking equipment like isolating switch
shall be installed for human safety and
compulsive
power
cutting
during
maintaining the device.
R
S
T
N
(2) The supply circuit of inverter must be
mounted with the fuse or circuit breaker
with over current protection, to avoid the
spread of fault.
Isolating switch
Circuit breaker
AC input reactor (optional)
(3) When the power supply quality of power
grid is not quite high, an AC input reactor
shall be mounted additionally. The AC
reactor also can improve the power factor
of input side.
Contactor
Input EMI filter (optional)
(4) The contactor is only for control of power
supply.
(5)
RST
PR6000
EMI filter on the input side
The EMI filter can be used to prevent
high-frequency conductivity interference
and radio-frequency interference from the
inverter power line.
UVW
E
Output EMI filter (optional)
AC output reactor (optional)
(6)
EMI filter on the output side
The EMI filter can be used to prevent
radio-frequency interference noise from
output side of inverter and leakage
current from conductor
M
Diagram 3-4 Connection of inverter and option
- 20 -
PR6000 series inverter operation manual
(7)
AC output reactor
When the wire connecting inverter to motor is more than 50m, AC output reactor had
better be mounted to reduce the leakage current and prolong the service life of motor.
When installing, please consider the voltage drop problem of AC output reactor; or the
input/output voltage of inverter is stepped up or the motor is derated to protect the
motor.
(8)
Safe grounding wire
The inverter and motor must be earthed separately for safety as there is leakage
current in the inverter; the grounding resistance shall be less than 10Ω. The grounding
wire shall be as short as possible, and its diameter shall be in line with the standard
given in table 3-1.
Only two kinds of conductors are provided with the same metal, the value in the table can be
correct, if not, the sectional area of protective conductor is determined with the equivalent
conductive factor method and referred to table 3-1.
Table 3-1 Sectional area of protective conductor
Corresponding
Min sectional area of
conductor sectional area
mm2
corresponding grounding conductor
S ≤ 16
S
16 < S ≤ 35
16
35 < S
S/2
mm2
3.4.2 Wiring of main circuit terminal
(1) Input/output terminal of main circuit shown as table 3-2
Description of input/output terminal
Applicable machine
PR6000-0007T3G
~
PR6000-0040T3G
PR6000-0055T3G
~
PR6000-0075T3G
PR6000-0110T3G
~
PR6000-0150T3G
Terminal of main circuit
P- P+ PB R S T U V W E
R S T P- P+ PB U V W E
Terminal
name
S
U
V W
Three-phase AC output terminal
PB
Connection terminal of braking resistor
P+
R
S
V W
Three-phase AC output terminal
PB
Connection terminal of braking resistor
P+
T
Three-phase AC 380V input terminal
R
S
U
V W
Three-phase AC output terminal
PB
Connection terminal of braking resistor
P+ P-
Three-phase AC 380V input terminal
E
Earthing terminal
L N
Single phase AC 220V input terminal
R
S
U
V W
E
- 21 -
T
Three-phase AC 380V input terminal
U
P+
PR6000-0004S2G
~
PR6000-0015S2G
T
Function description
R
T
Three phase AC 220V input terminal
Three-phase AC output terminal
Earthing terminal
PR6000 series inverter operation manual
(2)
The specification of Main circuit cable date, inlet protective circuit breaker QF or fuse as
follows:
Model
Circuit
breaker
A
Fuse
A
Input wire
mm2
Output
wire
mm2
Control
wire
mm2
PR6000-0007T3G
10
10
1.5
1.5
1
PR6000-0015T3G
10
10
1.5
1.5
1
PR6000-0022T3G
16
10
2.5
2.5
1
PR6000-0040T3G
20
16
2.5
2.5
1
PR6000-0055T3G
32
20
4
4
1
PR6000-0075T3G
40
32
6
6
1
PR6000-0110T3G
63
35
6
6
1
PR6000-0150T3G
63
50
6
6
1
PR6000-0180T3G
100
63
10
10
1
PR6000-0220T3G
100
80
16
16
1
PR6000-0300T3G
125
100
25
25
1
PR6000-0370T3G
160
125
25
25
1
PR6000-0450T3G
200
160
35
35
1
PR6000-0550T3G
200
160
35
35
1
PR6000-0750T3G
250
200
70
70
1
PR6000-0900T3G
315
250
70
70
1
PR6000-1100T3G
400
315
95
95
1
PR6000-1320T3G
400
400
150
150
1
PR6000-1600T3G
630
450
185
185
1
PR6000-2000T3G
630
560
240
240
1
PR6000-2200T3G
800
630
270
270
1
PR6000-2450T3G
800
630
270
270
1
PR6000-2800T3G
1000
800
150×2
150×2
1
- 22 -
PR6000 series inverter operation manual
3.5 Diagram of wiring for basic running
PR6000
Diagram 3-5 Diagram of wiring for basic running
Applicable inverter: PR6000-0007T3 PR6000-0150T3;
DC reactor
External braking unit (Resistor box)
PR6000
Diagram 3-6 Diagram of wiring for basic running
Applicable inverter: PR6000-0185T3 PR6000-3150T3
- 23 -
PR6000 series inverter operation manual
3.6 Control circuit configuration and wiring
3.6.1 Layout of control circuit terminal CN3 as follows:
Diagram 3-7 Diagram of control panel terminals arrangement
3.6.2 CN3 Description of J1 terminal function shown as table 3-4
Type
Terminal
no.
485+
Communication
485-
Name
RS485
communication
interface
Terminal function
Spec.
RS485 differential signal
positive terminal
Standard RS485
communication interface
and twisted pair line or
shielded line
RS485 differential signal
negative terminal
Programmable multi-function
Optic-coupling isolation
digital output terminal is
output
referred to the introduction
Working voltage:9~30V
about output terminal function
Max output current:50mA
of terminal function parameter
Refer to P078 parameter
P078 in chapter 6.
description for using methods.
(Common terminal: COM)
Multi-function
output terminal
DO1.DO2
Open collector
output terminal 1
Relay output
terminal
TA.TB.TC
Fault relay terminal
AI1
Analog input AI1
Input voltage range:
Accept the input of analog
0~10V (input impendence:
voltage
47KΩ)
(Reference ground: GND)
Resolution 1/1000
Analog input AI2
Accept input of analog
current and voltage
(Reference ground: GND),
diagram 3-9 is referred,
select by dip switch on the
left side of control terminal.
Analog input
AI2
Analog output
AO1
Normal TA-TB NC TA-TC
NO
Fault TA-TB NO
TC-TC NC
Provide analog voltage
output, can express 5
Analog output AO1 analog quantity, indicate the
default of motor rotation
speed
- 24 -
Rating of contact
NO 5A 250VAC
NC 3A 250VAC
Input current range:
0~20mA (input
impendence: 500Ω)
Resolution 1/1000
Voltage output range
0~10V
PR6000 series inverter operation manual
Terminal
no.
Type
Running
control
terminal
Name
FWD
Forward running
order
REV
Reverse running
order
DI1
Multi-function input
terminal 1
DI2
Multi-function input
terminal 2
DI3
Multi-function input
terminal 3
DI4
Multi-function input
terminal 4
DI5
Multi-function input
terminal 5
DI6
Multi-function input
terminal 6
Multi-function input
terminal
10V
Power supply
Terminal function
GND
COM
Spec.
Optic-coupling isolation
input
Forward/reverse digital
Input impendence: R=2KΩ
command, is referred to
Max input
introduction of function
frequency:200Hz
parameter two-wire and
Input voltage: 9 30V
three-wire control function
Closing available
DI1~DI6
FWD
REV
Programmable multi-function
digital output terminal is
referred to introduction about
output terminal function of
terminal function parameter
(Digital input/output).
(Common terminal: COM)
COM
Provide +10V power supply Max output current:50mA
+10V power supply for external. (Negative end:
GND)
+10V power
Analog signal and reference Mutual inner isolation shall
common terminal ground of +10V power supply
be produced between
COM and GND.
+24V power
Input/output common
common terminal
terminal of digital signal
Table 3-4 Control plate CN3 terminal function
3.6.3 Wiring of analog input/output terminal
(1) AI1 terminal accepting input of analog voltage signal, its wiring as follows:
(2) AI2 terminal accepting input of analog current and voltage signal, its wiring as follows
PR6000
10V
10V
&sSS8
PR6000
+
+
AI1
AI
4~20mA
0~+10
GN
VV
Grounding of
shielded wire
near terminal
d1D
Grounding of
shielded wire near
terminal
E
Diagram 3-8 AI1 terminal wiring
2
GN
D
E
Diagram 3-9 AI2 terminal wiring
- 25 -
PR6000 series inverter operation manual
(3)Wiring of analog output terminal A01
Analog output terminal A01 with peripheric analog meter can indicate different physical
quantities; its wiring is shown as diagram 3-10.
Analog meter
AO1
PR6000
Analog voltage output
GND
Diagram 3-10 Analog output terminal wiring
Note: Because analog input/output signal is apt to suffer from external
interference, the wiring must be provided with the shielded cable; in
addition, the cable shall be earthed reliably and as short as possible.
3.6.4 Wiring of communication terminal
Communication interface of PR6000 inverter is the standard RS485 interface.
(1) The connection between remote-control keyboard and inverter is provided with RS485
interface, when being connected, the remote-control keyboard plug is directly connected
to RS485 communication interface. The inverter keyboard and remote-control keyboard
can’t work simultaneously.
(2) Connection of inverter RS485 interface and upper machine:
RS485/RS232 Converter
PR6000
Terminal
description
Signal
positive
terminal
Signal
negative
Terminal
name
485
485
Diagram 3-11 RS485
Terminal
description
5V power
(positive)
Transmitting
data
Receiving
data
5V power
ground
Terminal
name
+5V
485
485
Signal
Pin no.
PE
Enclosure
RXD
2
TXD
3
GND
5
DTR
4
DSR
6
RI
9
CD
1
RTS
7
CTS
8
TXD
RXD
GND
Terminal
descriptio
n
Signal
positive
terminal
Signal
negative
terminal
Terminal
name
Upper machine
RS232 (DB9)
Shielded
Cable
(RS485/232)
- 26 -
RS232 communication wiring
PR6000 series inverter operation manual
(1) As is shown in diagram 3-12 multi inverters may be connected together by RS485
interface, they are controlled by PLC (or upper machine) that is used as master. And as
is shown in diagram 3-13 one inverter of them also can be used as master, and other
inverters are used as slave. With the addition of inverters, the communication is apt to
be interfered more easily, so we suggest the following connecting ways:
PLC
Master
+485- PE
PR6000
Control
plate
PR6000
Control
plate
+485- PE
+485- PE
PR6000
Control
plate
PR6000
Control
plate
+485- PE
+485- PE
Diagram 3-12 Wiring at communicating PLC with multi inverters
(All the inverters and motors shall be earthed well.)
PR6000
control plate
of master
+485- PE
PR6000
Control
plate
PR6000
Control
plate
+485- PE
+485- PE
PR6000
Control
plate
+485- PE
PR6000
Control
plate
+485- PE
Diagram 3-13 Wiring at communicating among multi inverters
(All the inverter sand motors shall be earthed).
In case that aforementioned wiring can’t provide the normal communication, the following
measures may be tried.
(1) Supply the power for PLC (or upper machine) individually or isolate its power supply.
(2) Magnetic ring is used on the communicating wire; reduce the carrier frequency of inverter
properly.
3.7 Installation guide in line with EMC requirement.
Because the inverter outputs PWM wave, some electromagnetic noise will
be made when it operates, in order to prevent inverter interfering outside, this
section mainly introduces the methods of installing inverter EMC on the
aspect of noise suppression, field wiring, grounding, leakage current, power
filter and so on.
- 27 -
PR6000 series inverter operation manual
3.7.1 Noise suppression
(1) Type of noise
Type of noise
Electrostatic
induction
Circuit
transmission
Space
transmission
Path
Electromagnetic
induction
Path
Leakage current
grounding wire
circuit
Path
Power
transmission
Path③
Motor wire
radio frequency
Power line
radio frequency
Radiation of
inverter
Path⑤
Path④
Path
(2) Basic solution against suppressing noise
Table 3-5 Solution against suppressing the interference.
Noise transmission
path
②
③
①
④ ⑤ ⑥
⑦ ⑧
Solution
When the grounding wire of peripheral equipment with laying wire of inverter forms
the closed loop circuit, the leakage current of grounding wire will enable the
equipment to produce false operation. At this time, if the equipment isn’t earthed,
the false operation can be avoided.
When the power supply of peripheral equipment and power supply of inverter are
provided with the same system, the noise from inverter will transmit with inverting
the power line, thus, other equipment in the same system will be affected. The
following measures can be used to suppress the noise: Mount an electromagnetic
noise filter at input terminal of inverter; other equipment is isolated with isolating
transformer or power filter.
(1)The equipment and signal wire that is apt to be interfered shall be kept far from
the inverter. The signal wire shall be shielded wire. The single end of shielded layer
shall be earthed, and kept away the inverter and its input/output wire as far as
possible. If the signal wire must be crossed with heavy-current cable, they are must
be kept in quadrature.
(2)The roots of input/output side of inverter are installed with high-frequency noise
filter (common mode chock of ferrite), to suppress the radio frequency interference
of power line effectively.
(3)The cable of motor shall be put in the shield of large thickness, if installed in the
pipe of over 2mm or embedded into cement slot, the power line shall be covered in
the metallic pipe, and the shielded wire is used to earth (The motor cable shall be of
4 cores, one end is earthed on the side of inverter, the other is connected to
enclosure of motor. ).
Avoid heavy and light current conductors being laid in parallel or tied together, the
wiring shall be kept away from the installation equipment of inverter and
input/output wire as far as possible. The signal wire and power wire shall be the
shielded wire. The equipment with strong electric field or magnetic field shall be
kept a certain distance from the installation place of inverter or be kept in
quadrature.
- 28 -
PR6000 series inverter operation manual
3.7.2 Field wiring and grounding
(1)
(2)
The line connecting the inverter to
motor (U, V, W terminal outgoing wire)
shall be avoided laying with the
power line in parallel (R, S, T or R, T
terminal input wire). And they shall be
kept over 30cm gap.
Power line or motor line.
Control signal wire
Diagram 3-14 System wiring
Three motor lines of inverter U, V, W
terminals shall be put in the metallic
pipe or metallic wiring groove.
requirement
(3)
Control signal line shall be shielded cable; the shielded layer is connected to PE
terminal of inverter, and earthed near the single end of inverter side.
(4)
The PE terminal grounding cable can’t be provided with other equipment earth wire, it
must be connected to grounding plate directly.
(5)
Control signal wire can’t be laid with cable of heavy current in parallel or in a near distance
( R, S, T or R T and U, V, W), and they can’t be tied together either, shall be kept over
20-60cm distance (relevant to strong current size). As is shown in diagram 3-12, they shall
be laid in vertical if need cross .As diagram 3-14
(6)
Light-current grounding wires like signal control line, sensor line and strong-current
grounding wire must be earthed independently.
(7)
Never connect other equipment to power supply input terminal (R, S, T or R, T) of
inverter.
- 29 -
PR6000 series inverter operation manual
Chapter 4 Running and Operating
4.1 Running of inverter
4.1.1 Running order channels
PR6000 inverter has 3 kinds of order channels for controlling running
operation such as start, stop, jog, etc.
Operation Panel
Control by keys RUN , STOP
, JOG on keyboard to start or stop the
RESET
motor.
Control terminal
Use control terminal FWD, REV, COM to make double-line control, or
use one of the terminals of DI1~DI6 and two terminals FWD and REV to
make 3-line control
Serial Port
Control start or stop of the inverter through upper machine or other
devices which can communicate with the inverter.
Choose order channel by setting function code P006
4.1.2 Frequency-provision channels
Under common running mode, PR6000 series inverter has 10 kinds of
provision channels:
0: keyboard analogy POT provision
1: Digital setting 1 keyboard
▲ , ▼
provision
2: Digital setting 2 terminal UP/DOWN provision
3: Analog voltage signal AI1 provision
4: Analog current signal AI2 provision
5: Terminal pulse provision
6: Analog AI1+AI2 value combination provision
7: Analog AI1-AI2 value combination provision
8: Analog AI1+(AI2-10mA) value combination provision
9: Upper machine serial port provision
- 30 -
PR6000 series inverter operation manual
4.1.3 Work State
Work states of PR6000 are classified as Stop State, Run State, Programming
State and Failure Alarm State:
Stop State:
If there is no running command after the inverter electrified or after stop command during
running state, the inverter enters into waiting state
Running State:
Received run command, the inverter enters into running state
Programming state:
By operating keyboard, modify and set the function parameters of the inverter
Failure Alarm State:
Malfunctions caused in external devices or the inverter or operation errors; the inverter
shows relevant malfunctions codes and block outputs.
4.1.4 Run mode
PR6000 inverter has five run modes, following is in turn according to their
priorities, they are: jog run→closed-loop run→PLC run→multi-speed run
→common run. Shown as diagram 4-1
0 Jog run
Upon receiving jog run command(for instance, press the JOG key on
keyboard)during stopping state, the inverter runs at jog frequency(see function
code P052~P054).
1
Closed-loop run
The inverter will come into closed-loop run mode when closed-loop run control effective
parameter is set P128. Namely carry on PID adjustment to specified value and feedback
value and PID adjustor output is inverter output frequency.
2
PLC run
The inverter enters into PLC run mode and runs according to preset through setting PLC
effective parameter (P085=1). PLC run mode can be paused by multi-function terminal
(function 12).
3
Multi-speed run
By nonzero combination of multi-function terminal (function 1, 2, 3), choose
multi-frequency 1~7(P086~P092) to run at multi-speed speed
4
Common run
Simple open-loop run mode of general inverter.
- 31 -
JOG
PR6000 series inverter operation manual
Electrification
High priority
Waiting
state
Any jog command?
Y
jog run
N
N
Run command effective?
Y
Closed-loop
Setting effective?
N
Y
PLC setting effective?
N
Low priority
Y
N
PLC failure
Terminal closed?
N
Closed-loop
run
Y
Y
Multi-frequency
Terminal effective?
Closed-loop failure
terminal closed?
Y
PLC run
Multi-spee
d run
N
Common
run
Diagram 4-1 Logic flow chart of PR6000 inverter run state
Above five kinds of run modes can run according to different frequency
setting except “jog run”. Additionally, “PLC run” “multi-speed run” “common
run” can be adjusted as wobbling adjustment.
4.2 Operating and using of keyboard
4.2.1 Keyboard layout
Operating panel and control terminals can control the motor to run,
change speed, stop, brake, set the run parameters and external devices.
Operating panel is shown as diagram 4-3 and remote-control keyboard is
shown as diagram 4-2.
- 32 -
PR6000 series inverter operation manual
Alarm
Freq. unit (Hz)
Reverse run
Current unit (A)
Forward run
Voltage unit (V)
4-digit digitron
Shift
Programming/exit
Run
Up/down
Jog
►►
REV
JOG
PRG
▲
RUN
▼
Freq. setting analog
POT
Store
SET
STOP
Stop/fault reset
RESET
T
Diagram 4-2 Keyboard of PR6000 inverter
Freq. unit (Hz)
4-digit digitron
Current unit (A)
Voltage unit (V)
LCD
Jog
Shift
Programming/exit
►►
REV
JOG
PRG
▲
RUN
▼
Freq. setting analog
SET
POT
Store
Forward run/ Reverse run
Run
STOP
RESET
T
Alarm
Up/down
Diagram 4-3 Remote-control keyboard
- 33 -
Stop/fault reset
PR6000 series inverter operation manual
4.2.2 Keyboard function description
There are eight buttons and one keyboard analog POT on the inverter
keyboard, they functions are defined as follows:
Key
Name
RUN
Run key
STOP
Stop/Reset
key
RESET
Function definition
Enter into run mode under keyboard mode
In common run status the inverter will stop according to set
mode after this key is pressed if run command channel is set
as panel effective mode. The inverter will reset and resume
normal stop status after this key is pressed when the inverter
is in malfunction status.
PRG
Program key
Enter into or exit Program/Monitor status
REV
JOG
Jog/ Reverse
key
Jog or Reverse run is available when pressing this key under
keyboard mode
▲
▼
Up key
Data or function codes increase
Down key
Data or function codes decrease
►►
Shift/Monitor
key
Choose the digit of the data which is to be set and modified
when the inverter is in edition status; switch monitor
parameter to be shown when the inverter is in other statuses.
SET
Data/Store
key
Enter into next level menu or store function code when the
inerter is in programming status.
Analog
potentiometer
Choosing and adjusting analog POT provision(P004 0), is
able to control the inverter output frequency
4.2.3 LED and indicator light description
There is 4-bit 8-section LED, 3 unit lights, 3 status indicator lights on the
local operation panel of the inverter. The 3 unit lights have 6 combinations
corresponding to 5 units’ indications, shown as diagram 4-4:
Hz
A
Hz
S
V
No unit
A
S
V
A
Hz
Hz
A S
A
V
V
V
Go on
Hz
A
S
S
V
Hz
S
Go out
Diagram 4-4 Relation between unit indicator light and unit
- 34 -
PR6000 series inverter operation manual
Three status indicator lights: FWD (forward run) , REV(reverse run) ,
ALM(alarm) from left to right on the upper part of LED, their respective
indicating meaning is shown in table 4-1
Table 4-1 Status indicator light description
Function description
Digital display Display current run status parameter and set parameter
Item
Status indicator light
Display function
FWD
REV
ALM
Forward run indicator light, indicates that the inverter The inverter
output forward phase order and the connected motor works in DC
brake status if
rotates in forward direction
FWD, REV
Reverse run indicator light, indicates that the inverter indicator lights
output reverse phase order and the connected motor go on at the
rotates in reverse direction
same time.
When inverter occurs fault alarming, this light will go on.
4.2.4 Panel display state
PR-6000 keyboard display status is classified as stop parameter display
status, function code parameter editing status display, malfunction alarm
status display, and run status parameter display in total 4 kinds of status.
 Stop parameter display status
The inverter is in stop status and the status supervision parameter, usually
the setting frequency (b000) is displayed on keyboard. Unit is displayed by
rightward unit indicator light.
To press ►► key it can display different stop status supervision
parameters circularly(default b group of supervision parameter, for detail
please see b group status supervision parameter in function parameter
schedule graph of chapter 5). Pressing PRG , ▲ , ▼ to switch and
display status will be switched to constant supervision parameter
b000(namely set frequency) ,which is set by P063,displays automatically if
there is no key pressed within 1 minute.
 Run parameter display status
The inverter enters into run status when receiving effective run command
and run status supervision parameter normally output frequency (b000) is
displayed on the keyboard. Unit is displayed by rightward unit indicator light.
To press ►► key it can display different run status supervision
parameter circularly. Pressing PRG and ▲ , ▼ to switch and display
status will be switched to constant supervision parameter b000 (namely set
frequency), which is set by P063, display automatically if there is no key
pressed within 1 minute
- 35 -
PR6000 series inverter operation manual
 Failure alarm display status
The inverter enters into failure alarm display status upon detecting failure
signal and displays failure code sparklingly (as shown in Fig.4-5); To press
PRG
PRG enters into program mode to check b group parameter. It can be
carried on failure restoration by pressing key STOP
on the keyboard, control
RESET
terminal or communication command after troubleshooting. Keep displaying
failure code if failure exists continuously.
Diagram 4-5 Failure alarm display status
Warning For some serious failure, such as inverse module protection, over
current, over voltage etc., must not carry on failure reset forcibly to make the
inverter run again without failure elimination confirmed. Otherwise danger of
damaging the inverter would be caused.
 Function code editing status
Under waiting, run or failure alarm status, press PRG key, can enter into
editing status and editing status is displayed according to two classes’ menu
mode, as shown in diagram 4-6. The sequence is function code→ function
code parameter; pressing SET key can enter into one class by one class.
Under function parameter display status, to press SET key to carry on
parameter storage operation, to press PRG key can only come back to
upper class menu without storing modified parameter.
PRG
SET
PRG
PRG
PRG
Stop status parameter
display or run status
parameter display or
fault alarm display
PRG
SET
Editing status
Diagram 4-6 Programming display status of operating panel
- 36 -
PR6000 series inverter operation manual
4.2.5 Method for using panel
Can carry on various operations to the inverter through operating panel,
for example:
 Status parameter display switching:
Pressing key ►►to display b group status supervision parameter.Method
for switching is shown as diagram 4-7:
Parameter
50.00
LED
Display
Output
frequency
Output current
►►
►►
►►
►►
Parameter
Parameter
Press
key
Parameter
Output voltage
Parameter
Set frequency
Terminal status
Motor speed
►►
►►
Diagram 4-7 Example of Run status parameter display operating
1 Only b000 b012 status parameters can be displayed when shipping out
the inverter.
SET
2 Pressing SET
key to switch into defaulting supervision display status
directly when the user see about status supervision parameter. Defaulting
supervision parameter in stop status is set frequency and in run status, it is
output frequency.
 Setting of function code parameter
Take function code P052 modified from 5.00Hz to 8.50Hz as example.
LED
50.00
b000
P000
PRG
PRG
Display
Enter into
Enter into
Press Key Stop editing status group P
parameter
parameter
display
status
P052
▲
Confirm function
group to enter into
class 2 menu
05.00
05.00
►►
SET
Confirm
function code
Amend parameter
and choose
parameter
50.00
P052
08.50
08.00
08.00
PRG
SET
▲
►►
▲
Edit editing
status
Store the amended
value and return to
class 2 menu to
display the next
function code
Amend parameter Amend
Amend
parameter
parameter and choose
parameter
5 8
0 5
Diagram 4-8 Example of editing parameter operation
- 37 -
PR6000 series inverter operation manual
Description: under menu status, if the parameter has no flashing digit, this
function code can not be modified, possible reasons are as follows:
1 This function code is the parameter that is not amendable, for example,
actual detected status parameter, run record parameter etc.;
2 This function code can not be modified under run status and can be
changed after stopping running
3 When parameter is protected, all the function codes can not be modified.
 Jog run operation
Assumed keyboard as current run command channel, jog run frequency
5Hz, in stop status, the example as follows:
LED
50.00
5.00
0.01
50.00
0.01
Display
Press
key
Press
Wait
Releas
e
Hold
JOG
Display set
frequency
JOG
JOG
Display run by
output frequency
Stop
Output frequency
down to 0Hz and
stop
Output
frequency
up to 5HZ.
Diagram 4-9 Example of jog run operation
 Run, stop and forward/reverse switching
Assumed keyboard as current run command channel, specified frequency
20.00Hz, forward run, in waiting status, the example as follows:
LED
20.00
Display
Press
key
FWD
00.01 Up
FWD
REV
REV
FWD
20.00 Down 00.00 Up 20.00 Down 00.00 Up 20.00
RUN
►►
►►
Stop and
Display running
display set output frequency
frequency that is up to
20.00 Hz
forward running
Display running
Display running
output frequency
output frequency
that is down to 0Hz
Down to 0Hz in
in forward running
reverse running, up to
and is up to 20.
20.00Hz in forward
00Hz in reverse
running
running.
Diagram
4-10 Example of jog run operation
20.00
STOP
RESET
Stop
In stop status,
display set
frequency
 Specified frequency keyboard ▲,▼key providing operation
Assumed current status is stop parameter stop status (P004=1), the
operation as follow:
(1) Frequency adjustment is provided with integral way;
(2) Pressing ▲ key not release, the lowest digit increase at first; if the
tens digit carries on, tens digit increase; if the hundreds digit carries on,
- 38 -
PR6000 series inverter operation manual
hundreds digit increase…. Pressing ▲ the ▲ key again after the
key is released, value increases from lowest digit again.
(3)Pressing ▼ key not release, the lowest digit decrease at first; if the
tens digit carries on, tens digit decrease; if the hundreds digit carries on,
hundreds digit decrease…. Pressing the ▼ key again after the key is
released, value decreases from lowest digit again.
4.3 Inverter electrification
4.3.1 Check before electrification
Please carry on wiring
based on operation requirement
provided in “Inverter wiring” of
this manual.
4.3.2 Initial electrification
Close input side AC power
supply switch after correct
wiring and power supply
confirmed, electrify the inverter
and keyboard LED display
starting
status,
contactor
closes normally, and LED
displaying set frequency shows
that electrification is finished.
First electrification operation
process is shown as diagram
4-11.
Enter
Wiring
No
Whether connection
is correct
Yes
No
Whether input voltage
is correct
Display dynamic
starting picture
No
Yes
No
Hear the attracting
sound
Yes
Display set frequency
Success Yes
in
electrifyin
g
No
Failure in
electrifying
Inspect
reason
Diagram 4-11 Flow chart of inverter initially electrified operation
- 39 -
PR6000 series inverter operation manual
Chapter 5 Function parameter table
5.1 Introduction of symbol
@—Parameter function is non-standard option one;
×—Parameter can not be changed in process of running
√—Parameter can be changed in process of running
5.2 Function parameter table
Function
Code
Name &
Definition
Set Range
Minimum
Unit
Factory
Default
Modification
0.01 Hz
50.00Hz
×
Basic parameter
P000
Load motor rated
frequency
50.00Hz~400.0Hz
P001
Load motor rated
voltage
1V~500V
1V
P002
Load motor rated
current
0.1A~999A
0.01 A
P003
Load motor rated
speed
1~24000
1 rpm
P004
Frequency input
channel selection
P005
Freq. digit setting
0:Panel analog potentiometer
setting
1:Keyboard digit setting 1
2:UP/DOWN terminal digit setting 2
3: AI1 analog voltage signal
setting 0 10V
4:AI1 analog current signal
setting 0 20mA
5:Terminal pulse(0.0 20.0k)
6:AI1+AI2 setting
7:AI1-AI2 setting
8:AI1+ AI2-10mA/5v
9:Upper machine serial port setting
0.0Hz ~ Upper limit freq.
P006
Running
command
selection
0:Available keyboard run control
1:Available external terminal run
command control
2:Available serial port run
command control
P007
Run direction
setting
0: Identical with the setting
direction
1: Opposite to setting direction
2: Prevent reversing
- 40 -
Determined
by machine
type
Determined
by machine
type
Determined
by machine
type
×
×
×
1
0
√
0.01 Hz
50.00Hz
√
1
0
√
1
0
√
PR6000 series inverter operation manual
Function
Code
Name &
Definition
Set Range
Minimum
Unit
Factory
Default
Modification
P008
Maximal
operation
frequency
50.00 Hz ~400.0Hz
0.01 Hz
50.00 Hz
×
P009
Upper limit freq.
Lower limit freq.~ Maximal
operation frequency
0.01 Hz
50.00 Hz
×
P010
Lower limit freq
0.0Hz ~
0.01 Hz
0.0Hz
×
P011
V/F curve setting
0: Linear V/F curve mode
1: Suqare V/F curve mode
2: Customer self-defined V/F curve
mode
1
0
×
P012
V/F freq.value F2
[P014]-50.00Hz
0.01 Hz
0.00Hz
P013
V/F volt. value
V2
[P015]-100%
0.1%
0.0%
P014
V/F freq.value F1
0-[P012]
0.01 Hz
0.00Hz
P015
V/F volt. value
V1
0-[P013]
0.1%
0.0%
P016
Torque boost
setting
0~30%
1%
P017
Acceleration
(Acc.) time 1
0.1~6000.0S
0.1 Sec
P018
Deceleration
(Dec.) time 1
0.1~6000.0S
0.1 Sec
P019
AI1 input
lower-limit
voltage
0.0 V ~ [P020]
0.1 V
0.0V
√
P020
AI1 input
upper-limit
voltage
[P019] ~ 10.0 V
0.1 V
10.0 V
√
P021
AI2 input
lower-limit
current
0.0mA ~ [P022]
0.1 A
4.0 mA
√
P022
AI2 input
upper-limit
current
[P021] ~ 20.0mA
0.1 A
20.0 mA
√
P023
External pulse
input lower limit
frequency
0.0KHz~[P024]
0.1 KHz
0.0KHz
√
Upper limit freq.
- 41 -
Determined
by machine
type
Determined
by machine
type
Determined
by machine
type
√
√
√
PR6000 series inverter operation manual
Function
Code
Name &
Definition
Set Range
Minimum
Unit
Factory
Default
Modification
P024
External pulse
input upper limit
frequency
[P023]~20.0KHz
0.1 KHz
10.0KHz
√
P025
External pulse
input gain
0.01~10.00
0.01
1.00
√
P026
P027
P028
P029
P030
P031
P032
Set freq.
corresponding to
min. analog input
Set freq.
corresponding to
max analog input
Delay time of
analog input
signal
10V analog
meter AO1
output
10V analog
meter output
AO1 gain
10V analog
meter output
AO1 bias
0.0Hz ~
Upper limit freq.
0.01 Hz
0.0Hz
√
0.0Hz ~
Upper limit freq.
0.01 Hz
50.00Hz
√
0.1 ~ 5.0 S
0.1 Sec
0.5S
×
0: Run frequency
1: Motor speed
2: Output current
3: Output voltage
4: PID feedback quantity
1
0
√
30%~200%
1V
100%
√
0.0 0~ 3.00
0.01 V
2.00
√
Minimum
Unit
Factory
Default
Modification
1
0
√
√
×
×
×
×
Reserved
Auxiliary parameter
Function
Code
Name &
Definition
P033
Starting way
P034
Starting freq.
0.0 ~ 20.00Hz
0.01 Hz
0.0Hz
P035
Starting freq.
duration
0.0~30.0S
0.1 S
0.0S
P036
DC brake voltage
at starting
0 ~ 20%
1
0%
P037
DC brake time at
starting
0.0 ~ 20.0 S
0.1 Sec
0.0 S
P038
FWD/REV dead
time
0.0~10.0S
0.1 Sec
2.0S
Set Range
0: Start with starting frequency
1: First brake, then start.
2: Speed tracking start @
- 42 -
PR6000 series inverter operation manual
Function
Code
Name &
Definition
P039
Acc./Dec. mode
selection
Minimum
Unit
Factory
Default
0: Linear Acc/Dec mode
1: S curve Acc/Dec mode
1
0
0: Decelerating and stopping
1: Free stop
1
0
Set Range
Modification
×
√
×
P040
Stop mode
P041
DC brake starting
freq. at stopping
0.0~20.00HZ
0.01 Hz
3.00Hz
P042
DC brake voltage
when stopping
0 ~ 20%
1
0
√
P043
DC brake time
when stopping
0.0 ~ 30.0 Sec
0.1 Sec
0.0S
×
P044
Power-off restart
setting
1
0
×
P045
Power-off waiting
time before
restarting
0.0~20.0S
0.1 Sec
1.0
×
P046
Failure self-reset
times
0, 1, 2, 3
1
0
×
P047
Failure self-reset
interval
2~30S
1 Sec
5S
×
1
0
×
0.1%
0.0%
×
1
0
×
×
P048
P049
P050
Automatic
energy-saving
run
Slip
compensation
setting
AVR function
0: No action
0:No action
1: Action
1: Action
0.0~20.0%
0: No action
1: Action
P051
Carrier freq.
adjustment
1.0 ~ 8.0KHz
0.1 KHz
Determined
by machine
type
P052
Jog run
frequency
0.0 ~ 50.00Hz
0.01 Hz
10.00Hz
√
P053
Jog Acc. time
0.1 ~ 6000.0 S
0.1
10.0S
√
P054
Jog Dec time
0.1 ~ 6000.0 S
0.1
10.0S
√
P055
Acc. time 2
0.1 ~ 6000.0 S
0.1 Sec
Determined
by machine
type
√
- 43 -
PR6000 series inverter operation manual
Function
Code
Name &
Definition
Set Range
Minimum
Unit
Factory
Default
Modification
P056
Dec. time 2
0.1 ~ 6000.0 S
0.1 Sec
Determined
by machine
type
√
P057
Avoiding
resonant
frequency point 1
Lower limit freq. ~ Upper limit freq.
0.01 Hz
0.0Hz
√
P058
Avoiding
resonant
frequency point 1
bandwidth
0.0 ~ 10.00Hz
0.01 Hz
0.0Hz
√
P059
Avoiding
resonant
frequency point 2
Lower limit freq. ~ Upper limit freq.
0.01 Hz
0.0Hz
√
P060
Avoiding
resonant
frequency point 2
bandwidth
0.0 ~ 10.00Hz
0.01 Hz
0.0Hz
√
P061
Avoiding
resonant
frequency point 3
Lower limit frequency ~ Upper limit
frequency
0.01 Hz
0.0Hz
√
P062
Avoiding
resonant
frequency point 3
bandwidth
0.0 ~ 10.00Hz
0.01 Hz
0.0Hz
√
P063
LED run display
parameter
selection
0~12
1
0
√
P064
REV/JOG key
function setting
1
1
×
P065
Linear speed
coefficient
0.01 ~ 100
0.01
1.0
√
P066
Closed-loop
display
coefficient
0.001 ~ 10
0.001
1.000
√
0 REV
1 JOG
- 44 -
PR6000 series inverter operation manual
Protection function
Function
Code
P067
P068
P069
P070
Name &
Definition
Motor thermal
relaying
protection factor
Automatic
current limiting
function
Accelerating over
current stalling
prevention
Over voltage
stalling
prevention
Set Range
Minimum
Unit
Factory
Default
Modification
30~110%
1%
100%
×
0: No action 1: Action
1
1
×
40%~200%
1%
150%
×
0: No action 1: Action
1
1
×
Minimum
Unit
Factory
Default
Modification
1
1
×
1
2
×
1
3
×
1
15
×
1
17
×
1
21
×
Digital input and output
Function
Code
Name &
Definition
P071
Input terminal
DI1 function
selection 0 ~ 20
P072
Input terminal
DI2 function
selection 0 ~ 20
P073
Input terminal
DI3 function
selection
0 ~ 20
P074
Input terminal
DI4 function
selection
0 ~ 20
P075
Input terminal
DI5 function
selection
0 ~ 20
P076
Input terminal
DI6 function
selection
0 ~ 21
Set Range
0: Leave control terminal unused
1: Multi-speed selection 1
2: Multi-speed selection 2
3: Multi-speed selection 3
4: Acc/Dec time terminal
5: Reserved
6: Forward jog control 1
7: Reverse jog control 1
8: Free stop control
9: Freq. increasing command (UP)
10:Freq. decreasing command
(DOWN)
11: External device failure input
12: Simple PLC pause control
13: Three-line run control
14: DC brake order
15: External reset input
16: Reserved
17: Jog control 2
18: Reserved
19:Triggering signal input of
counter @
20: Counter clears and inputs @
21:Pulse frequency input @
- 45 -
PR6000 series inverter operation manual
Digital input and output
Function
Code
Name &
Definition
P077
Two-line/three-lin
e run control
Set Range
0: Two-line control mode 1
1: Two-line control mode 2
2: Three-line control mode
0:Inverter running indication
1:Freq./speed arriving signal(FAR)
2:Freq./speed level detecting
signal (FDT)
3:Inverter under -voltage blockage
shutdown
4:External failure input
5:Output freq. reaching upper limit
6:Output freq. reaching lower limit
7:Inverter zero speed running
8:Programmable multi-speed run
ending
9: Inverter overload alarming
signal
10: Interior counter reaches final
valu@e
11:Interior counter reaches
specified value@
Minimum
Unit
Factory
Default
Modification
1
0
×
1
0
√
1
1
√
P078
Open collector
output terminal
DO1 setting
P079
Open collector
output terminal
DO2 setting
P080
Freq. checkout
scope(FAR)
0.0~15.00 Hz
0.01 Hz
5.00Hz
√
P081
FDT level
setting
0.0 Hz~ Upper limit frequency
0.01 Hz
10.00Hz
√
P082
FDT lag
0.0 Hz~ 30.00Hz
0.01 Hz
1.00Hz
√
P083
Overload
pre-alarm level
20~110%
1.0%
100%
×
P084
Overload
pre-alarming
time
0.0~15.0S
0.1 S
1.0
×
- 46 -
PR6000 series inverter operation manual
Simple multi-speed running parameter
Function
Code
Name &
Definition
Minimum
Unit
Factory
Default
Modification
P085
Programmable
multi-speed
running setting
1
0
×
P086
Section 1 output
freq.
Lower limit frequency~ Upper limit
frequency
0.01 Hz
5.00Hz
√
P087
Section 2 output
freq.
Lower limit frequency~ Upper limit
frequency
0.01 Hz
10.00Hz
√
P088
Section 3 output
freq.
Lower limit frequency~ Upper limit
frequency
0.01 Hz
20.00Hz
√
P089
Section 4 output
freq.
Lower limit frequency~ Upper limit
frequency
0.01 Hz
30.00Hz
√
P090
Section 5 output
freq.
Lower limit frequency~ Upper limit
frequency
0.01 Hz
40.00Hz
√
P091
Section 6 output
freq.
Lower limit frequency~ Upper limit
frequency
0.01 Hz
45.00Hz
√
P092
Section 7 output
freq.
Lower limit frequency~ Upper limit
frequency
0.01 Hz
50.00Hz
√
P093
Section 1 run
time
0.0 ~ 6000.0 S
0.1 Sec
20.0 Sec
×
P094
Section 1 run
direction
1
0
×
P095
Section 1 Acc
Dec time
0.1 ~ 6000.0 S
1 Sec
20.0 Sec
√
P096
Section 2 run
time
0.0 ~ 6000.0 S
0.1 Sec
20.0 Sec
×
P097
Section 2 run
direction
1
0
×
P098
Section 2
Acc/Dec time
1 Sec
20.0 Sec
√
Set Range
0: no action
1: Single circulation
2: Consecutive circulation
3: Keeping final value after single
circulation
0: Forward
0: Forward
1: Reverse
1: Reverse
0.1 ~ 6000.0 S
- 47 -
PR6000 series inverter operation manual
Function
Code
Name &
Definition
Set Range
Minimum
Unit
Factory
Default
Modification
P099
Section 3 run
time
0.0 ~ 6000.0 S
0.1 Sec
20.0 Sec
×
P100
Section 3 run
direction
1
0
×
P101
Section 3 Acc/
Dec time
0.1 ~ 6000.0 S
1 Sec
20.0 Sec
√
P102
Section 4 run
time
0.0 ~ 6000.0 S
0.1 Sec
20.0 Sec
×
P103
Section 4 run
direction
1
0
×
P104
Section 4
Acc/Dec time
0.1 ~ 6000.0 S
1 Sec
20.0 Sec
√
P105
Section 5 run
time
0.0 ~ 6000.0 S
0.1 Sec
20.0 Sec
×
P106
Section 5 run
direction
1
0
×
P107
Section 5
Acc/Dec time
0.1 ~ 6000.0 S
1 Sec
20.0 Sec
√
P108
Section 6 run
time
0.0 ~ 6000.0 S
0.1 Sec
20.0 Sec
×
P109
Section 6 run
direction
1
0
×
P110
Section 6
Acc/Dec time
0.1 ~ 6000.0 S
1 Sec
20.0 Sec
√
P111
Section 7 run
time
0.0 ~ 6000.0 S
0.1 Sec
20.0 Sec
×
P112
Section 7 run
direction
1
0
×
P113
Section 7
Acc/Dec time
1 Sec
20.0 Sec
√
0: Forward
0: Forward
0: Forward
0: Forward
0: Forward
1: Reverse
1: Reverse
1: Reverse
1: Reverse
1: Reverse
0.1 ~ 6000.0 S
- 48 -
PR6000 series inverter operation manual
Wobbling and measuring parameter
Function
Code
Name
&Definition
Set Range
Minimum
Unit
Factory
Default
Modification
P114
Wobbling
function selection
0: Wobbling function not used
1: Wobbling function used
1
0
×
P115
Wobbling upper
limit
[P116] ~ Upper limit frequency
0.01 Hz
20.00Hz
√
P116
Wobbling lower
limit
Lower limit frequency ~ [P115]
0.01 Hz
5.00Hz
√
P117
Kick frequency
0.0Hz ~ 5.00Hz
0.01 Hz
0.50Hz
√
P118
Triangular wave
rise time
0.1 ~ 6000.0 S
0.1 Sec
10.0
√
P119
Triangular wave
fall time
0.1 ~ 6000.0 S
0.1 Sec
10.0
√
P120
Reserved
P121
Reserved
P122
Setting length@
0.001Km
--
√
P123
Actual length@
0.001Km
--
√
P124
Length multiple @
0.001
30.000
0.001
--
√
P125
Length correction
factor @
0.001
1.000
0.001
--
√
100.00cm
0.01cm
--
√
1
--
√
P126
Perimeter of
measuring
axle@
P127
Pulse per
rotation of axle@
Note
0.000
0.0
65.535(Km)
65.535Km(power-off storage)
0.01
1 9999
1
Wobbling and measuring function parameter group is optional
group
2 If need wobbling and measuring function parameter group, user
may specify when ordering.
- 49 -
PR6000 series inverter operation manual
Process PID control parameter
Function
Code
Name
&Definition
Set Range
0
1
2
3
4
5
Common inverter function
Common PID control
Reserved
Reserved
Reserved
Reserved
Minimum
Unit
Factory
Default
Modification
1
0
×
1
0
×
0.01 V
0.0V
×
1
1
×
P128
PID action
selection
P129
PID provision
channel
selection
P130
Digital setting of
specified
quantity
P131
PID feedback
channel
selection
P132
Reserved
P133
Reserved
P134
PID proportional
gain P
0.01 ~ 10.00
0.1
0.50
√
P135
PID integral time
Ti
0.0 ~ 100.0 Sec
0.1 Sec
10.0Sec
√
P136
PID sampling
time
0.01 ~ 1.0sec
0.01 Sec
0.10Sec
×
P137
PID deviation
margin
0.0~20%
0.10%
0.0%
√
0 Digit keyboard input
1 External voltage signal AI1
(0~10V)
2 External current signal
AI2(4~20mA)
3 Communication setting
0.00~10.00V
0 voltage signal AI1(0~10V)
1 current signal AI2(4~20mA)
- 50 -
PR6000 series inverter operation manual
Function
Code
Name
&Definition
Set Range
Minimum
Unit
Factory
Default
Modification
P138
Reserved
P139
Min. specified
quantity
0.0~Max. specified quantity P141
0.10%
0.0%
√
P140
Feedback
quantity
corresponding to
min. specified
quantity
0.0~100.0%
0.10%
0.0%
√
P141
Max. specified
quantity
Min specified quantity P139~100.0%
0.10%
100.0%
√
P142
Feedback
quantity
corresponding to
max. specified
quantity
0.0~100.0%
0.10%
100.0%
√
P143
Closed-loop
preset frequency
0.0~ Upper limit frequency
0.01 Hz
0.00
×
P144
Closed-loop
preset frequency
duration
0.0~6000.0S
0.1 Sec
0.0
×
P145
Sleeping
threshold
P146~100.0%
0.1%
90.0%
√
P146
Waking
threshold
0.0%~P145
0.1%
0.0%
√
P147
Sleeping/waking
frequency
checkout time
0.0~6000.0S
1 Sec
0
×
- 51 -
PR6000 series inverter operation manual
Communication parameter
Function
Code
Name
&Definition
Set Range
Minimum
Unit
Factory
Default
Modification
P148
Local
communication
address
1 ~ 30(0: host setting)
1
1
×
1
0
×
1
3
×
0.01
1.00
√
0 All parameters are allowed to
change, except some
parameters in running status.
1 Except digit setting frequency
and this parameter, other
parameters is not permitted to
amend.
2 Parameters are forbidden to
overwrite except this parameter
1
0
√
0 Parameter overwrite
1 Clear malfunction storage
information
2 All parameters restore to
manufactory default value
1
0
×
0
1
0
×
P149
Data format
P150
Baud rate option
P151
Communication
setting scale
P152
Parameter write
protection
Manufacturer
password input
0 No checkout
1 Even checkout
2 Odd checkout
(1 start bits 8 data bits
0
1
2
3
4
5
1 stop bit)
1200
2400
4800
9600
19200
38400
0.01~10
P153
Parameter
initialization
Clearance of
fault record
P154
Power-off
storage of digital
setting
frequency
P155
Counter final
value setting@
[P156] - 60000
1km
1
×
P156
Counter
specified value
setting@
1 – [P155]
1km
1
×
No storage
1
Storage
- 52 -
PR6000 series inverter operation manual
Function
Code
Name
&Definition
Minimum
Unit
Factory
Default
P157
AI1 input point 1
voltage
P019
P158
Set point 1
frequency
0.1V
1.0V
0.00% ~
0.1%
10.0%
P159
AI1 input point 2
voltage
P157
~
P160
Set point 2
frequency
P161
0.1V
2.0V
P158
P161
AI1 input point 3
voltage
~
P162
0.1%
20.0%
P159
~
P163
0.1V
3.0V
P162
Set point 3
frequency
P160
~
P164
0.1%
30.0%
P163
AI1 input point 4
voltage
P161
~
P165
0.1V
4.0V
P164
Set point 4
frequency
P162
~
P166
0.1%
40.0%
P165
AI1 input point 5
voltage
P163
~
P167
0.1%
5.0V
P166
Set point 5
frequency
P164
~
P168
0.1V
50.0%
P167
AI1 input point 6
voltage
P165
~
P169
0.1%
6.0V
P168
Set point 6
frequency
P166
~
P170
0.1%
60.0%
P169
AI1 input point 7
voltage
P167
~
P171
0.1%
7.0V
P170
Set point 7
frequency
P168
~
P172
0.1V
70.0%
P171
AI1 input point 8
voltage
P169
~
P173
0.1%
8.0V
P172
Set point 8
frequency
P170
~
P174
0.1%
80.0%
P173
AI1 input point 9
voltage
P171
~
P020
0.1%
9.0V
P174
Set point 9
frequency
0.1%
90.0%
P175
P193
P194
P205
Set Range
P172
~
P159
P160
~100.0%
P027
Modification
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Manufacturer
parameter 1
――
――
――
――
Manufacturer
parameter 2
――
――
――
――
- 53 -
PR6000 series inverter operation manual
System monitoring parameter
NO.
Name
Explain
Minimum
Unit
b000
Current output freq.
Current output freq
0.01Hz
b001
Set frequency
Current set frequency
0.01Hz
b002
Output current
Virtual value of current
output current
0.1A
b003
Output voltage
Virtual value of voltage
output current
1V
b004
Load motor speed
Load motor actual speed
1(r/m)
b005
Running linear speed
Current running linear
speed
1(r/m)
b006
Set linear speed
Current set linear speed
1(r/m)
Current DC bus voltage
1V
b007
bus
voltage
Module temperature
b009
Set PID value
Set closed-loop value
--
Feedback PID value
Feedback closed-loop
value
--
b011
Accumulative run time
Inverter accumulative run
time
1 hour
b012
Terminal state
Digital input/output terminal
state
--
b013
First failure code
First failure record
--
b014
Second failure code
Second failure record
--
b015
Third failure code
Third failure record
--
b016
Fourth failure code
Fourth failure record
--
b017
Last failure bus voltage
Last failure bus voltage
--
b018
Last failure output current
Last failure output current
--
b019
Last failure output frequency
Last failure output
frequency
--
b020
Last failure run time
Last failure run time
--
b021
Last failure module
temperature
Last failure module
temperature
--
b010
IGBT radiator temperature
1
b008
- 54 -
Factory
Default
Modificati
on
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
PR6000 series inverter operation manual
Chapter 6 Specification of function
6.1 Basic parameter
P000
Load motor rated fequency
50.00Hz~400.0Hz
50.00Hz
P001
Load motor rated voltage
1V~500V
380V
P002
Load motor rated current
0.1A~999A
P003
Load motor rated speed
1~24000 rpm
Determined by
machine type
Determined by
machine type
This group of parameters defines the rated voltage, rated current and
rated frequency of load motor, please set them correctly, otherwise, the load
motor would be likely to run abnormally.
P004
Selection of running
frequency setting way
0~9
0
0 Panel analog potentiometer setting
Set running frequency by panel analog potentiometer
1 Setting of operation panel
Parameter P005 is used to set the running frequency, in running, press the key
▲/▼ to adjust the running frequency, but the amended frequency is not stored in
the parameter P001 when power is off, if need power-off storage, please set the
parameter P154 digital frequency memory function.
2 Terminal UP/DOWN setting
Parameter P005 is used to set the running frequency, in running, adjust the running
frequency by making and breaking external control terminal UP / DOWN, when
UP-COM closes, the frequency will rise; when DOWN-COM closes, frequency will
fall; and when UP/DOWN closes or breaks together with COM, the frequency will
keep constant. The amended frequency is not stored in the parameter P005 when
power is off, if need power-off storage, please set the parameter P154 digital
frequency memory functions.
3 Analog voltage signal setting 0 10V
External analog voltage setting is used as set frequency. Please refer to parameter
P019, P020, P026 and P027.
4 Analog current signal setting 0 20mA
External analog current setting is used as set frequency. Please refer to parameter
P021, P022, P026 and P027.
5 Terminal pulse setting(0.0 20.0k)
Pulse frequency input from terminal DI6 is used as the set frequency, the
corresponding relation between input frequency and set frequency is determined
by P023, P024 and P025.
- 55 -
PR6000 series inverter operation manual
6 AI1+AI2 setting
The sum of external analog voltage and current is used as set frequency. Please
refer to parameter P019, P020, P021, P022, P026 and P027.
7 AI1-AI2 setting
The difference of external analog voltage and current is used as set frequency.
Please refer to parameter P019, P020, P021, P022, P026 and P027.
8 AI1+ AI2-10mA/5V setting
The sum of external analog voltage and current setting and -10mA is used as set
frequency. Please refer to parameter P019, P020, P021, P022, P026 and P027.
9 Upper machine serial communication setting
Change the set frequency by set frequency command of RS485 serial port.
P005
Running freq. digit setting
0.0Hz~ Upper limit freq.
50.00Hz
When the setting way of running frequency is 1, namely, when the
operating panel sets P004=1 , this function parameter is the initial set
frequency of inverter.
P006
Running command selection
0~2
0
This parameter is used to choose the running commands; there are total three
running commands for selecting.
0 Available keyboard run control
Press RUN, STOP and REV/JOG on the operating panel to control the start and
stop
1 Available external terminal run command control
Use external control terminal FWD and REV to control the start and stop.
2 Available serial port runs command control
Control the start and stop by the serial port.
P007
Run direction setting
0~2
0
This function is used to control the run direction.
0 Identical with the set direction
The actual running direction is identical with the set direction.
1 Opposite to set direction
When this way is chosen, the actual output phase sequence of inverter is opposite
to the set direction, if terminal controls, FWD-COM will close, the motor will rotate
reversely. The function of RUN key on the keyboard turns to reverse running.
2 Prevent reversing
The inverter only runs forward.
P008
Max operation frequency
50.00 Hz ~400.0Hz
50.00HZ
Max output frequency is the inverter possible output max frequency.
- 56 -
PR6000 series inverter operation manual
P009
Upper limit freq.
Lower limit freq.~ Maximal operation
frequency
P010
Lower limit freq
0.0 Hz ~Upper limit freq.
50.00HZ
0.0Hz
Upper limit frequency is set to the upper limit of output frequency, shown as
f3 in diagram 6-1
Lower limit frequency is set to the lower limit of output frequency, shown as
f1 in diagram 6-1
Basic frequency f2 is the min output frequency corresponding to output max
voltage.
In diagram 6-1, Vmax represents max output voltage of inverter.
Output voltage
Vmax
f1
f2 f3
f4
Output frequency
Diagram 6-1 Relation of voltage and frequency
P011
V/F curve setting
0~2
0
P012
V/F freq. value F2
[P014]-50.00Hz
0.00Hz
P013
V/F volt. value V2
[P015]-100%
0.0%
P014
V/F freq. value F1
0-[P012]
0.00Hz
P015
V/F volt. value V1
0-[P013]
0.0%
This group of function codes defines the flexible V/F setting way of inverter, to meet
the demands of different load characteristics.
According to definition of P011, two fixed curves and self-defined curve can be
chosen.
0 Linear mode, applicable for most loads, is shown as the straight line of diagram 6-2.
1 Square mode, applicable for load such as fan, water pump, is shown as the curve of
diagram 6-2.
2 Self-defined V/F curve/frequency control mode
- 57 -
PR6000 series inverter operation manual
Output voltage
0
1
Output frequency
Diagram 6-2 V/F curve mode
When P011=2, customer self-defined torque characteristic curve of V/F curve is
shown as diagram 6-3, user can adopt the way of amending (V1 F1),(V2
F2)three-point polygonal line to define V/F curve, to meet the demand of special load.
voltage
100
V2
V1
Output frequency Hz
F1
F2
Fb
Vb
V1~V2 Section 1 and 2 voltage percentage of multi-section V/F curve; F1, F2: Section 1~2
frequency point of multi-section V/F curve.
Diagram 6-3 customer self-defined V/F curve
P016
Torque boost setting
0~30%
Determined by machine type
To compensate the low-frequency torque characteristic, the output voltage may be
compensated to a certain extent, to improve the on-load capability of inverter.
Output voltage
V
m ax
V
b
fN
Diagram 6-4 Torque boost
- 58 -
Output frequency
PR6000 series inverter operation manual
P017
Acc. time 1
0.1~6000.0S
Determined by machine type
P018
Dec. time 1
0.1~6000.0S
Determined by machine type
Acceleration time denotes the time from zero-frequency acceleration to upper-limit
frequency, shown as t1 in diagram 6-5.
Deceleration time denotes the time from upper-limit frequency deceleration to zero
frequency, shown as t2 in diagram 6-5.
Output frequency
Upper-limit frequency f
t1
t2
Time
Diagram 6-5 Definition of Acc./Dec. time
P019
AI1 input lower-limit voltage
0.0 V ~ [P020]
0.0V
P020
AI1 input upper-limit voltage
[P019] ~ 10.0 V
10.0 V
Input range of defined analog input voltage channel is shown in parameter P026 and
P027 (set with actual situation)
P021
AI2 input lower-limit current
0.0mA ~ [P022]
4.0 mA
P022
AI2 input upper-limit current
[P021] ~ 20.0mA
20.0 mA
Input range of defined analog input current channel is shown in parameters P026 and
P027 (set with actual situation)
P023
P024
P025
Lower limit frequency input from external
pulse
Upper limit frequency input from external
pulse
Gain input from external pulse
- 59 -
0.0KHz~[P024]
0.0KHz
[P023]~20.0KHz
10.0KHz
0.01~10.00
1.00
PR6000 series inverter operation manual
This is non-standard function, if need, please specify when ordering; the relation
between pulse and set frequency is shown as following diagram.
Fmax
Set frequency
Fmax
Set frequency
Fmin
Fmin
A
A
Amin
A PULSE setting
Amax Min setting
Amax
Amin
Amax
(2) Negative action characteristics
(1) Positive action characteristics
Amin Min setting
Fmin Min setting corresponding to frequency.
Fmax Max setting corresponding to frequency.
Diagram 6-6 Relation between pulse and set frequency
Set freq. corresponding to min. analog
input
Set freq. corresponding to max. analog
input
P026
P027
0.0Hz ~ Upper limit
freq.
0.0Hz ~ Upper limit
freq.
0.0Hz
50.00Hz
Parameters P026 and P027 are used for setting the corresponding relation between
external analog input capacity and set frequency. The relation between frequency
setting signal that is filtered and set frequency is shown as diagram 6-7, the voltage
input and current input can realize positive action and negative action characteristics
individually.
Set frequency
Set frequency
fmax
fmin
fmin
fmax
Max analog input
Min analog input
Max analog input
Min analog input
Diagram 6-7 Corresponding relation between analog input capacity and set frequency
- 60 -
PR6000 series inverter operation manual
P028
Delay time of analog input signal
0.1 ~ 5.0 S
0.5S
The system filters analog signal input from external voltage input and external current
with the setting filter time constant, to remove the influence from interference signal.
The longer the time goes by, the stronger the interference resistance gets, in addition,
the control is quite stable, but the response is slower; on the contrary, the shorter the
time goes by, the more fast the response gets, but interference ability is poorer, and the
control may be unstable. In the practice use, if the best value can not be determined,
this parameter will be adjusted properly according to control and response situation.
P029
10V analog meter AO1 output
0~4
1
This parameter defines the information output from analog voltmeter FM, there are five
selections, and output range is 0-10V.
0 Running frequency
1 Motor speed
2 Output current
3 Output voltage
4 PID feedback quantity
P030
10V analog meter output AO1
gain
30%~200%
100%
This parameter defines the gain of output voltage of analog voltmeter FM, the analog
voltage actual output value can be adjusted according to demands.
P031
10V analog meter output AO1 bias
0.0 0~ 3.00
2.0
Due to influence of unit parameter dispersibility and running environment, the output
voltage of analog output FM terminal may have a existence of certain zero drift, and
this parameter is used to overcome the influence of zero drift. The output bias can be
adjusted with the zero drift value.
P032
Reserved
- 61 -
PR6000 series inverter operation manual
6.2 Auxiliary parameter
P033
Starting way
0~2
0
0 Start with starting frequency
The inverter starts with the initial set frequency (P034) and holding time of starting
frequency (P035).
1 First brake, then starting.
The inverter performs DC braking (refer to description of parameters P036 and
P037), then, starts with way 0.
It is applicable for the occasion that the load will occur forward/reverse running in
the state of stop.
2 Speed tracking start (Non-stardard option)
Track the speed and direction of motor first, and then enable in-service motor to do
no-impact smooth starting with the tracking speed. It is suitable for the occasion
that requires consecutive rotation like restarting of large-inertia load at
instantaneous power failure.
P034
Starting frequency
0.0 ~ 20.00Hz
0.00Hz
P035
Starting freq. duration
0.0~30.0S
0.0S
The starting frequency refers to the initial frequency when inverter starts, shown as fs
in diagram 6-8. To ensure sufficient starting torque, a suitable starting frequency shall
be set.
Starting freq. duration refers the time held by starting frequency during starting
inverter, shown as t1 in diagram 6-8.
fmax
Output frequency
fs
Time
t1
Diagram 6-8 Starting frequency and holding time
- 62 -
PR6000 series inverter operation manual
P036
DC brake voltage at starting
0 ~ 20%
0%
P037
DC brake time at starting
0.0 ~ 20.0 S
0.0 S
Parameters P036 and P037 are available when the starting way is first braking, then
starting.(P033=1)
The setting of starting DC brake voltage is corresponding to the percentage of
inverter rated voltage. When the starting DC brake time is set to 0.0S, it will not have
DC brake process.
P038
FWD/REV dead time
0.0~10.0S
2.0S
The time refers to the transition time waited by the inverter at the place of outputting
zero frequency when an inverter transits from current running direction to reverse
running, shown as t1 in diagram 6-9.
Output frequency
Time
Diagram 6-9 FWD/REV dead time
P039
Accelerating/decelerating mode
selection
0~1
0
0 Linear Acc/Dec mode
Output frequency increases or decreases with the constant slope, shown as
diagram 6-10.
1 S curve Acc./Dec. mode
Output frequency increases or decreases according to S curve, shown as diagram
6-10.
Output frequency
Straight line
S curve
At accelerating
Time
At decelerating
Diagram 6-10 Selection of Acc./Dec. mode
- 63 -
PR6000 series inverter operation manual
P040
Stop mode
0~1
0
0 Decelerating and stopping
When the inverter receives the command of stop, it will reduce the output frequency
gradually according to the deceleration time, when the frequency falls down to zero, the
inverter will stop.
1 Free stop
When the inverter receives the command of stop, it will stop outputting at once, and
the load will stop freely with the mechanical inertia.
DC brake initiative freq. when
P041
0.0~20.00HZ
3.00Hz
stopping
P042
DC brake voltage when stopping
0 ~ 20%
0
P043
DC brake time when stopping
0.0 ~ 30.0 Sec
0.0S
P041 refers the frequency when DC braking begins during decelerating and stopping.
P042 refers the percentage between output voltage of DC brake at stopping and rated
output voltage of inverter.
P043 refers the duration of stopping DC brake, when the brake time at stopping is set
to O.0S, without DC brake process.
The setting of this group of parameters is determined with actual situation.
Note: Function of DC brake at stopping is invalid when performing free stop.
P044
Power-off restart setting
0 No action 1 Action
0
P045
Power-off waiting time before restarting
0.0~20.0S
1.0
This group of parameters determines the inverter starts running automatically or not
and displays the waiting time before running automatically when the inverter is
re-electrified.
When P044 is set to 0, the inverter can’t run automatically again after re-electrified.
When P045 is set to 1, under the condition of being re-electrified, the inverter will start
automatically with the speed tracking restart way after it waits P047 defined time if it
meets the starting conditions.
In the restarting waiting time, input of any running command is invalid, if the stop
command is been inputted, the inverter will remove the speed track restarting status
automatically and come back to normal stopping status.
The inverter is determined to run automatically according to the setting of this
parameter, running status of power-off instant, control command status of power-on
instant.
- 64 -
PR6000 series inverter operation manual
P046
Failure self-reset times
0~3
0
P047
Failure self-reset interval
2~30S
5S
The fault self-reset function is used to make the inverter that can’t run for load
fluctuation or other reasons resume to run with the set times (P046) and interval (P047).
In self-resetting course, the inverter resumes to run with the speed tracking restart way.
If in the range of the reset times by setting, the inverter can’t come back to run normally,
it will make the fault protection.
The self-reset time is set to 0 that means the self-reset operation is forbidden and the
inverter is provided with fault protection at once.
P048
Automatic energy-saving run
0 No action
1 Action
0
0 No automatic energy-saving running.
1 Automatic energy-saving running.
Through detecting the load current, the inverter adjusts output voltage
automatically to minimize the product of load voltage and current (electric power),
to get the aim of saving energy.
P049
Slip compensation setting
0.0~20.0%
0.0%
In practice use, the motor speed would be affected by load torque; consequently, the
actual speed would deviate from expected value. Through slip compensation, the
inverter will adjust output frequency with the motor load torque, to reduce the speed
change with the load.
P050
AVR function
0 No action
1 Action
0
0 No stabilize voltage automatically
1 Stabilize voltage automatically
When the input voltage of inverter deviates from the rated value, this function can be
used to keep the constant of output voltage, it is also effective when input voltage is
higher than rated value.
Determined by machine
P051
Carrier freq. adjustment
1.0 ~ 8KHz
type
This parameter is used for setting the carrier frequency of inverter output PWM
wave.
Increasing the setting value of carrier frequency can reduce the noise of motor, but
also can result in rise of inverter temperature. If the carrier frequency exceeds factory
default, the inverter shall be used through being derated.
- 65 -
PR6000 series inverter operation manual
P052
Jog run frequency setting
0.0 ~ 50.00Hz
10.00Hz
P053
Jog Acc. time
0.1 ~ 6000.0 S
10.0S
P054
Jog Dec. time
0.1 ~ 6000.0 S
10.0S
This group of parameters defines the relevant parameters of jog running.
As is shown in diagram 6-11, t1 is the jog acceleration time, ts is the jog deceleration
time, t2 is the jog running time, Fj is the jog running frequency.
Output frequency
Fj
Time
t1
t2
t3
Diagram 6-11 Jog running frequency and Acc./Dec. time
P055
Acc. time 2
0.1 ~ 6000.0 S
P056
Dec. time 2
0.1 ~ 6000.0 S
Determined by machine
type
Determined by machine
type
This group of parameters defines Acc./Dec. time 2. The Acc./Dec.time 1~2 in the
course of running can be defined with the multi-function terminal.
P057
P058
P059
P060
P061
P062
Avoiding resonant frequency
point 1
Avoiding resonant frequency
point 1 bandwidth
Avoiding resonant frequency
point 2
Avoiding resonant frequency
point 2 bandwidth
Avoiding resonant frequency
point 3
Avoiding resonant frequency
point 3 bandwidth
Lower limit freq. ~ Upper limit freq.
0.0Hz
0.0 ~ 10.00Hz
0.0Hz
Lower limit freq. ~ Upper limit freq.
0.0Hz
0.0 ~ 10.00Hz
0.0Hz
Lower limit freq. ~ Upper limit freq.
0.0Hz
0.0 ~ 10.00Hz
0.0Hz
- 66 -
PR6000 series inverter operation manual
This group of parameters is mainly used for output frequency not meet the resonant
frequency point; three skip frequency points can be set at most.
When the skip frequency range is set to 0, the corresponding resonant frequency
point has no function of skip.
The output frequency of inverter can perform skip operation at some frequency
points, shown as in diagram 6-12.
Actual output frequency
Skip frequency2
Skip frequency2
Skip frequency1
Skip frequency1
Frequency setting
Diagram 6-12
P063
Skip frequency action
LED run display parameter selection
0~12
0
This parameter is used for selecting the required display monitoring parameter, the
information of monitor parameter is shown as table b000 b012
P064
REV/JOG key function setting
0 REV
1 JOG
1
The function of key REV/JOG on the panel is chosen by setting this parameter, the
detailed operation is listed as follows:
0 This button is set to reverse function.
1 This button is set to jog function.
P065
P066
Linear speed coefficient
Closed-loop display oefficient
0.01 ~ 100
1.0
0.001 ~ 10
1.000
Non-stardard option,please state before orded.
Linear speed display value=Running frequency * Speed display factor
The display value of closed-loop specified quantity/feedback quantity= Closed-loop
specified quantity/feedback quantity*Closed-loop parameter display factor
- 67 -
PR6000 series inverter operation manual
6.3 Protection parameter
Motor thermal relaying protection
P067
30~110%
100%
factor
For carrying out effective overload protection for different load motors, the overload
protection factor of motor shall be set properly to limit the max current value that
inverter permits to output.
The motor relaying protection factor is the percentage between motor rated current
value and inverter rated output current.
Automatic current limiting
P068
0
No action 1 Action
1
function
0 No action
Never start the auto current-limit function in the state of stable speed.
1 Action
Auto current-limiting function runs in the state of acceleration and deceleration as
well as stable speed.
The auto current-limiting function is used to perform real-time control against motor
current, the current that is limited automatically doesn’t exceed the setting
current-limiting level (P069),so as to prevent the fault tripping for over current
impact, it is especially used on the loaded occasion that has large inertia or abrupt
change.
Accelerating over current stalling
P069
40%~200%
150%
prevention
Auto current-limiting level defines the current threshold of auto current-limiting
operation; the setting value is corresponding to the percentage of inverter rated
current.
P070
Over voltage stalling prevention
0 no action
1 action
1
If the voltage on DC side of inverter is higher than specified value, the output
frequency can be kept constant, and when the voltage is lower than specified value, the
inverter resumes to the state of speed regulation, the stalling setting helps to avoid rise
of DC voltage during decelerating.
- 68 -
PR6000 series inverter operation manual
6.4 Digital input/output parameter
P071
Input terminal DI1 function selection
0 ~ 20
0
P072
Input terminal DI2 function selection
0 ~ 20
0
P073
Input terminal DI3 function selection
0 ~ 20
0
P074
Input terminal DI4 function selection
0 ~ 20
0
P075
Input terminal DI5 function selection
0 ~ 20
0
0 ~ 21
0
P076
Input terminal DI6 function selection
Multi-function input terminals DI1 DI6 are programmable multi-function input
terminal, with rich functions that are good for choosing conveniently with demands,
these terminals functions may be defined through setting the values of parameters
P071 P076, the description of setting value and function is shown in following table.
Se
t
Corresponding
function
Se
t
Corresponding
function
Se
t
Corresponding
function
0
Leave control
terminal unused
1
Multi-speed selection
1
2
Multi-speed selection
2
3
Multi-speed selection
3
4
5
Reserved
6
Forward jog control 1
7
Acc/Dec time
selection
Reverse jog control 1
8
Free stop control
9
Freq. increasing
command (UP)
10
DOWN Freq.
decreasing
command (DOWN)
11
External device
failure input
12
Simple PLC pause
control
13
Three-line run control
14
DC brake order
15
External reset input
16
Wobbling cut-in
selection
17
Jog control 2
18
Reserved
19
Triggering signal
input of counter
20
Clear counter and
input
21
Pulse frequency input
Table 6-1
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PR6000 series inverter operation manual
Aforementioned functions are described as follows:
1
3
Multi-speed selection terminal
ON/OFF combination of multi-speed running selection can define 7-section speed
running curve at most.
Multi-speed selection terminal are chosen by parameters P071
P076, the
multi-speed control of external terminal shall run by cooperating with the running
command. The section speed controlled by terminal is shown as following table.
Multi-speed
selection terminal3
Multi-speed
selection terminal2
Multi-speed
selection terminal1
Frequency
setting
OFF
OFF
OFF
No multi-speed
OFF
OFF
ON
operation
Stage
1 freq.
OFF
ON
OFF
Stage 2 freq.
OFF
ON
ON
Stage 3 freq.
ON
OFF
OFF
Stage 4 freq.
ON
OFF
ON
Stage 5 freq.
ON
ON
OFF
Stage 6 freq.
ON
ON
ON
Stage 7 freq.
Table 6-2
4
Acc./Dec. time selection terminal
Can realize two selections of Acc./Dec. time.
Acc./Dec. time selection terminal
Acc./Dec. time
OFF
1
ON
2
Table 6-3
6
Forward jog control terminal 1
Be used for indendently forward jog control terminal which don’t need the cooperation
of FWD or REW terminal.
7
Reverse jog control terminal 1
Be used indendently for reverse jog control terminal which don’t need the cooperation
of FWD or REW terminal.
8
Free stop control terminal
Be used for free stop control terminal in the external terminal control mode
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PR6000 series inverter operation manual
9
UP Frequency increasing control terminal
Be used for increasing control of frequency
10
DOWN Frequency decreasing control terminal
Be used for decreasing control of frequency
11
External fault input terminal
Can be input the external equipment fault signal to enable inverter to perform fault
monitoring against the external equipment.
12
Simple PLC pause terminal
Used for carrying out pause control of PLC process, this terminal runs with zero
frequency when it is effective, PLC running is not timed.
13
Three-line run control terminal
Refer to parameter PO77.
14
DC brake command terminal
Used for carrying out DC brake for motor at the time of stopping, this terminal realizes
emergency stop and accurate location of motor. Please refer to the parameters P041
P043.
15
External reset input terminal
When the inverter makes fault alarming, this terminal can perform reset against fault.
Its function is identical with the STOP key on the keyboard.
16
Reserved
17
Jog control 2
Can not be used independently, it is necessary cooperating with FWD or REV terminal;
the defaulting jog direction to Forward/Reverse jog the staring/stoping of inverter.
18
Reserved
19
Counter triggering signal input
Count pulse input port of built-in counter, its pulse max frequency is 20Hz, and it can be
used to store current count value when power of inverter fails.
20
Clear counter and input
Clearing the built-in counter, it is used together with No.19 function (counter triggering
signal input)
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PR6000 series inverter operation manual
21
Pulse frequency input
Only for multi-function terminal DI6, this function terminal receives pulse signal as the
frequency setting. The relation between input signal pulse frequency and set frequency
is shown as description of P023
P077
P025.
Two-line/three-line run control
0~2
0
This parameter provides three different modes of controlling the run of inverter by
external terminal
0
Two-line run mode 1
K2
K1
Run command
K1
0
0
Stop
K2
1
0
REV
0
1
FWD
1
1
Stop
FWD
REV
COM
Inverter
Diagram 6-13 Two-line run mode 1
1
Two-line run mode 2
K2
K1
Run command
K1
0
0
Stop
K2
1
0
Stop
0
1
FWD
1
1
REV
FWD
REV
COM
Inverter
Diagram 6-14 Two-line run mode 2
- 72 -
PR6000 series inverter operation manual
2
Three-line run mode
K1
FWD
K2
DIi
K3
REV
COM
Inverter
Diagram 6-15 Three-line run mode
Wherein: K1---- Forward switch K2---- Stop switch K3----Reverse switch
DIi represents three-line control terminal, any one terminal of multi-function input
terminals DI1 DI6 may be chosen, meanwhile, the corresponding terminal function is
set to 13, that is, three-line control.
P078
Open collector output terminal DO1 setting
0 ~ 11
0
P079
Open collector output terminal DO2 setting
0 ~ 11
1
Terminals DO1and DO2 are open collector output terminals, the following optional
items of aforementioned parameters are provided, the same output terminal functions
can be chosen repeatedly.
0
Inverter running signal
When the inverter is in the state of running, it output the indication signal.
1
Freq. arriving signal(FAR)
Please refer to the function description of parameter P080
2
Freq. level detecting signal(FDT)
Please refer to the function description of parameter P081
3
Inverter under -voltage blockage shutdown
When DC bus voltage is lower than under-voltage setting level, the inverter will output
indication signal, and LED will display “P.OFF”
4
External failure input
When making the external equipment fault alarming, the inverter will output indication
signal.
5
Output freq. reaching high limit
When the output frequency of inverter reaches upper limit frequency, and the setting
frequency is more than or equal to running frequency, it will output indication signal.
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PR6000 series inverter operation manual
6
Output freq. reaching low limit
When the output frequency of inverter reaches lower limit frequency, and the setting
frequency is less than or equal to running frequency, it will output indication signal.
7
Inverter zero-peed running
When the inverter is in the state of running, and output frequency is 0, it will output the
indication signal.
8
Programmable multi-speed running finished
When one circle of programmable multi-speed operation is finished, the inverter will
output indication signal.
9
Inverter overload alarming signal
When the output current of inverter exceeds the overload alarming level, it will output
indication signal after alarming time that has been set.
P080
Freq. (FAR) checkout scope
0.0~15.00HZ
5.00Hz
This parameter provides function 1 of parameters P078 and P079 with
supplementary specification, shown as diagram 6-16.
When output frequency of inverter is in the range of positive/negative checkout of
setting frequency, preliminarily defines the effective open collector signal (low level) of
output terminal of this function.
DOi
Output frequency
Set frequency
Checkout width
Time
Terminal DOi
High
High
High
resistanc resistanc resistanc
Time
e
e
e
Diagram 6-16 Frequency arriving signal output
P081
FDT level setting
0.0 Hz~ Upper frequency
10.00Hz
P082
FDT lag
0.0 Hz~ 30.00Hz
1.00Hz
This parameter provides function 2 of parameters P078 and P079 with
supplementary specification, is used to set the frequency checkout level. As is shown
in diagram 6-17, when the output frequency of inverter exceeds FDT level setting value,
the terminal will output effective open collector signal (low level), when the output
frequency is less than FDT signal (lag value), the terminal outputs invalid signal (high
resistance).
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PR6000 series inverter operation manual
Output frequency
FDT level set
FDT signal (lag value)
FDT level removed
Time
D
Time
Diagram 6-17 Frequency level checkout diagram
P083
High
Overload pre-alarm level
resistance
P084
Overload pre-alarm time
High
resistance
20~110%
100%
0.0~15.0S
1.0
This group of parameters realizes overload monitoring before performing the
overload protection function, shown as diagram 6-18.
Overload pre-alarm checkout level defines the current threshold of overlaod pre-alarm
operation. its setting range is corresponding to percentage of rated current.
The setting of overload pre-alarm checkout level shall be less than motor relaying
protection factor usually.
When the output current is equal to overload pre-alarm level, and the time of output
current exceeds the setting time of overload pre-alarm operation, the overlaod
pre-alarm operation will run.
Output current
Overload
Pre-alarming
checkout level
Overlaod
pre-alarming
High
operation
High
resistan
resistan
i ce
ce
Time of overload pre-alarming operation
Time
DOi Y
Time
Diagram 6-18 Overlaod pre-alarming operation diagram
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PR6000 series inverter operation manual
6.5 Simple multi-speed running parameter
Programmable multi-speed running
P085
0~3
0
setting
0 No multi-speed running
Programmable multi-speed run is invalid.
1 Stop after doing single circulation
As is shown in diagram 6-19, when the inverter finishes one multi-speed running
circulation, it will stop automatically, at this moment, it shall be given the running
command again, then can restart. If the running time of some stage is zero, it will
jump this stage to enter into next stage when running.
f6
Output frequency
f2
a2
a1
f1
d3
Dec. time 1
Time
d5
d4
f4
f3
T2
f7
a5
a3
T1
d7
a6
f5
T3
T5
T4
T6
T7
Diagram 6-19 Stop way after simple multi-speed circulation running
2 Consecutive circulation
As is shown in diagram 6-20, the inverter finishes one multi-speed circulation
running to start to do next circulation running, it can’t stop this running until the stop
command is input.
Output frequency
a1
a2
f1
a6
f5
f2
d3
d4
Diagram 6-20
d7
f7
a5
a3
T1 T2
f6
a2
d1 f1
a6
f5
f2
d5
f4
d3
d7
f7
a5
a3
d4
f3
T3 T4 T5 T6 T7 T1 T2
f6
d5
f4
f3
T3 T4 T5 T6 T7
Multi-speed consecutive circulation running way
- 76 -
Time
PR6000 series inverter operation manual
3 Keeping final value after doing single-circulation running
As is shown in diagram 6-21, the inverter finishes multi-speed single circulation,
then, it will keep the running frequency and direction of last section automatically.
(The time is not zero)
f6
Output frequency
f2
a6
a2
a1
f5
f1
d3
Time
d5
d4
f4
f3
T2
f7
a5
a3
T1
d7
T3
T4
T5
T6
T7
Diagram 6-21 Keeping final value running after doing multi-speed single circulation
P086
P087
P088
P089
P090
P091
P092
Section 1 output
freq.
Section 2 output
freq.
Section 3 output
freq.
Section 4 output
freq.
Section 5 output
freq.
Section 6 output
freq.
Section 7output freq.
Lower limit frequency~ Upper limit frequency
5.00Hz
Lower limit frequency~ Upper limit frequency
10.00Hz
Lower limit frequency~ Upper limit frequency
20.00Hz
Lower limit frequency~ Upper limit frequency
30.00Hz
Lower limit frequency~ Upper limit frequency
40.00Hz
Lower limit frequency~ Upper limit frequency
45.00Hz
Lower limit frequency~ Upper limit frequency
50.00Hz
This group of parameters defines the running frequency of section 1~7 of simple
multi-speed running, these running frequencies are used in the course of multi-speed
running. Please refer to multi-speed running terminal function of parameter P071~P076
and simple multi-speed definition of parameter P085
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PR6000 series inverter operation manual
P093
Section 1 run time
0.0 ~ 6000.0 S
P094
Section 1 run direction
P095
Section 1 Acc./Dec time
0.1 ~ 6000.0 S
20.0 Sec
P096
Section 2 run time
0.0 ~ 6000.0 S
20.0 Sec
P097
Section 2 run direction
P098
Section 2 Acc/Dec time
0.1 ~ 6000.0 S
20.0 Sec
P099
Section 3 run time
0.0 ~ 6000.0 S
20.0 Sec
P100
Section 3 run direction
P101
Section 3 Acc. /Dec. time
0.1 ~ 6000.0 S
20.0 Sec
P102
Section 4 run time
0.0 ~ 6000.0 S
20.0 Sec
P103
Section 4 run direction
P104
Section 4 Acc./Dec. time
0.1 ~ 6000.0 S
20.0 Sec
P105
Section 5 run time
0.0 ~ 6000.0 S
20.0 Sec
P106
Section 5 run direction
P107
Section 5 Acc./Dec. time
0.1 ~ 6000.0 S
20.0 Sec
P108
Section 6 run time
0.0 ~ 6000.0 S
20.0 Sec
P109
Section 6 run direction
P110
Section 6 Acc./Dec. time
0.1 ~ 6000.0 S
20.0 Sec
P111
Section 7 run time
0.0 ~ 6000.0 S
20.0 Sec
P112
Section 7 run direction
P113
Section 7 Acc./Dec. time
0 Forward
0 Forward
0 Forward
0 Forward
0 forward
0 forward
0 forward
1 Reverse
1 Reverse
1 Reverse
1 Reverse
1 reverse
1 reverse
1 reverse
0.1 ~ 6000.0 S
20.0 Sec
0
0
0
0
0
0
0
20.0 Sec
This group of parameters is used to provide the run time, run direction and
acceleration /deceleration time of simple programmable multi-speed section
1-7.Meanwhile; these parameters are also used for multi-speed running function.
The priority of programmable multi-speed running is higher than multi-speed running
controlled by external terminal.
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PR6000 series inverter operation manual
6.6 Wobbling and measuring parameter
The wobbling is applicable for weaving, chemical fibre and so on industry and
occasion requiring the traversing and winding, its typical application is shown as
diagram 6-22.
The course of wobbling as follows: Accelerate to wobbling preset frequency with the
acceleration time, after some time, transit to wobbling central frequency with the
accleration/deceleration time, then do circulative running according to the set wobbling
amplitude P115, P116 , kick frequency (P117), wobbling rise time(P118) and fall time
(P119), till the inverter receives the stop command, it can decelerate and stop with the
deceleration time.
Cancel the wobbling automatically when doing jog and closed-loop running.
+Aw
Central
frequency
Pset
Aw
Lower limit
Frequency
PL
Wobbling preset
frequency
a1
Weaving kick
Frequency
=Awt P9.04
a1
Time
Start and wait
Triangular wave rise time
Time=P9.06*P9.07
Accelerate with
acceleration time
Accelerate with
acceleration time
Wobbling period
Run command
Stop command
Diagram 6-22 Wobbling run diagram
P114
Wobbling function selection
0~1
0
0 Wobbling function not used
1 Wobbling function used
P115
Wobbling upper limit
[P116] ~ Upper limit frequency
20.00Hz
P116
Wobbling lower limit
Lower limit frequency ~ [P115]
5.00Hz
As the wobbling run frequency is restrained by upper limit/lower limit frequency, if it is
set improperly, the wobbling operation will be abnormal.
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PR6000 series inverter operation manual
P117
Kick frequency
0.0 50.0%
0.0%
As is shown in diagram 6-22, when it is set to 0, there is no kick frequency.
P118
Triangular wave rise time
0.1 6000.0s
10.0s
P119
Triangular wave fall time
0.1 6000.0s
10.0s
This group of parameters defines the running time of wobbling rise stage and fall
stage, shown as in diagram 6-22.
Note: User may choose wobbling frequency, while selecting acceleration/
deceleration way of S curve, thus, the wobbling run will be smoother.
P120
Reserved
P121
Reserved
P122
Setting length@
P123
Actual length@
P124
Length multiple@
0.001
30.000
--
P125
Length correction factor@
0.001
1.000
--
P126
Perimeter of measuring axle@
0.01 100.00cm
--
P127
Pulse per rotation of axle@
1 9999
--
0.000
65.535(Km)
--
0.0 65.535(Km)
--
This group of functions is used to realize the fixed-length stop.
Inverter inputs count pulse from the terminal (DI4 is defined to No. 19 function). The
length can be calculated from the pulse number (P127) per rotation of axle and axle
perimeter (P126).
Calculated length= Count pulse no. ÷Pulse no. per rotation × Axle perimeter.
While, correct the calculated length with the length multiple (P124) and length
correction factor (P125) to get actual length.
Actual length=Calculated length ×Length multiple÷Length correction factor
When actual length (P123) is ≥ set length (P122), the inverter will send the stop
command automatically and stop. Before the inverter runs again, clear the actual
length (P123) or amend into actual length (P123) < set length (P122)
inverter would not start.
- 80 -
otherwise, the
PR6000 series inverter operation manual
Note
1 Clear the actual length by multi-function input terminal (DIi is defined into No. 19
function), only this function breaks, the counting can go on normally and the
actual length can be calculated.
2 The actual length (P123) can be stored automatically when power is off.
3 When the set length (122) is 0, the fixed length stop function is invalid, however,
the length calculation is still effective.
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PR6000 series inverter operation manual
6.7 Process PID control parameter
Analog feedback control system: Input pressure specified quantity by AI1 port,
transmit 4 20mA feedback value of pressure sensor to AI2 port of, to form an analog
closed-loop control system through built-in PI controller, shown as diagram 6-24.
Specified quantity adjustment
Closed-loop
specified quantity
(P129 P130)
Deviation margin
+
Closed-loop adjustment
characteristics
(P139-P142)
(P137)
_
Proportional
gain (P134)
+ Closed –loop
output
+
Integral
gain (P135)
Feedback
adjustment (P131)
Closed-loop feedback
quantity
Diagram 6-23 PR6000 built-in PI controller functional block diagram
External transmission
Circuit breaker
Power supply
FWD/Stop command
PR6000
R
S
T
FWD
COM
Specified 1-3K
U
V
W
PE
AI2
M
P
Pressure sensor
4~20mA
+10V
AI1
GND
Diagram 6-24 Built-in PI analog feedback control system
In the diagram 6-23, the definition of closed-loop specified quantity, feedback
quantity, deviation margin and scale integral parameter is identical with that of common
PI adjustment, shown in definition of parameters P128 P137, the relation of specified
quantity and expected feedback quantity is shown in 6-25, wherein, 10V is taken as
reference of specified quantity, and 20mA is taken as reference of feedback quantity.
In diagram 6-26, the adjustment of specified quantity and adjustment of feedback
quantity are used to decide the corresponding relation of specified quantity and
feedback quantity as well as dimension of unity.
In actual control system, to reach the control requirement, when the specified
quantity is added, the motor will be required to speed up, this closed-loop characteristic
is the positive action characteristic; on the contrary, when the specified quantity is
added, the motor will be required to speed down; this closed-loop characteristic is the
negative action characteristic.
By setting of P139-P142, the inverter can adapt to two requirements of closed-loop
characteristics, shown as in diagram 6-26.
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PR6000 series inverter operation manual
Expected feedback quantity
Rotation speed
Positive action
20mA
Negative action
Closed-loop
specified quantity
Specified
4mA
10V quantity
0
Diagram 6-25 Specified quantity
characteristics
and expected feedback quantity
Diagram 6-26 Closed-loop adjustment
After the system determines the basic steps about setting closed-loop parameter as
follows:
(1) Determine closed-loop specified and feedback channels (P129 and P130).
(2) Set the relation between closed-loop specified quantity and feedback quantity for
analog closed loop (P139
P142)
(3) Set the closed-loop preset frequency function(P143 P144).
(4) Set sampling period and deviation margin (P136 and P137).
P128
0
1
2
3
4
5
PID action selection
0~5
0
0~3
0
Common inverter function (No PID Control)
Common PID control
Reserved
Reserved
Reserved
Reserved)
P129
PID provision channel selection
0 Digit setting
Parameter P130 is used to set the specified value of closed-loop control.
1 Analog voltage signal setting 0 10V
2 Analog current signal setting 0 20mA
3 Serial port communication setting
Digital setting of specified
P130
0.00~10.00V
0.0V
quantity
When the analog feedback is used, this parameter realizes that the specified value of
closed-loop control is set with operating panel.
When the closed-loop specified channel chooses the digital setting P129=0 , this
parameter would be effective.
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PR6000 series inverter operation manual
P131
PID feedback channel selection
0~1
1
0 Analog voltage signal
0 10V input is used as feedback
1: Analog current signal 0 20mA input is used as feedback
P132
Reserved
P133
Reserved
P134
PID proportional gain P
0.01 ~ 10.00
0.50
P135
PID integral time Ti
0.0 ~ 100.0 Sec
10.0Sec
P136
PID sampling time
0.01 ~ 1.0sec
0.10Sec
This group of parameters specifies the relevant parameters of closed-loop of PI
controller. Please set with the actual situation.
The larger the proportional gain keeps, the faster response gets, and however, the
overlarge will result in vibration.
The longer the integral time goes by, the faster the change of deviation gets, however,
the overlarge will result in vibration.
The sampling period is of the feedback quantity, adjust PI once every sampling
period, the longer the sampling period goes by, the slower the response gets.
P137
PID deviation margin
0.0~20%
0.0%
The deviation margin refers the ratio between deviation absolute value of feedback
quantity and specified quantity and specified quantity.
When the feedback quantity is in the range of deviation margin, PI adjustment will
not be done.
As is shown in diagram 6-27, the correct setting of this function is good for improving
the stability of system
PI adjustment operation
Feedback quantity
Deviation margin
Specified quantity
Time
Diagram 6-27 Deviation margin diagram
- 84 -
PR6000 series inverter operation manual
P138
Reserved
P139
Min. specified quantity
0.0~ P141
0.0%
P140
Feedback quantity corresponding to min. specified
quantity
0.0~100.0%
0.0%
P141
Max. specified quantity
P139~100.0%
100.0%
P142
Feedback quantity corresponding to max. specified
quantity
0.0~100.0%
100.0%
Parameters P139 P142 define the curve of relation between analog closed-loop
specified quantity and expected feedback quantity. As is shown in diagram 6-28, the
set value is the percentage between actual value of specified quantity and feedback
quantity and reference value (10V or 20mA), shown in diagram 6-28.
Feedback quantity
corresponding to
max. specified
quantity
Feedback quantity
corresponding to
max. specified
quantity
Feedback quantity
corresponding to
min. specified
quantity
Feedback quantity
corresponding to
min. specified
quantity
Max. specified
quantity
Min.specified
quantity
Positive-adjustment feedback quantity
Min.specified
quantity
Max. specified
quantity
Negative-adjustment feedback quantity
Diagram 6-28 Specified quantity and feedback quantity curve
P143
Closed-loop preset frequency
0.0~ Upper limit frequency
0.00
0.0~6000.0S
0.0
Closed-loop preset frequency
P144
duration
This function enables the closed-loop adjustment to enter into stable stage fast.
Closed-loop running starts later, the frequency accelerates to closed-loop preset
frequency P143 with the acceleration time, runs continuously for some time in this
frequency point to reach P144, then, operates with the closed-loop characteristics, shown
as in diagram 6-29.
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PR6000 series inverter operation manual
Output frequency
Preset frequency
Time
Preset frequency duration
Diagram 6-29 Closed-loop preset frequency run diagram
Note: If needn’t the function of closed-loop preset frequency, user just
sets the preset frequency and holding time to zero respectively.
P145
Sleeping threshold
P146~100.0%
90.0%
P146
Waking threshold
0.0%~P145
0.00%
0.0~6000.0S
0
Sleeping/waking frequency checkout
P147
time
The percentage of P146/P147 are all opposite to the max feedback quantity.
These parameters are used for setting closed-loop sleeping function.
The setting values of sleeping/waking threshold take the max feedback quantity as
the reference.
Sleeping process: When the inverter is in the closed-loop running state, if the
feedback quantity is always higher than the specified quantity, when the output
frequency of inverter falls to lower-limit frequency, and the feedback quantity is higher
than sleeping threshold, the inverter will time, and after P147 waiting sleeping time, it
will begin to decelerate to zero.
Waking process: When the feedback quantity is lower than waking threshold, the
inverter will start to time, and after P147 waiting sleeping time, it will perform PI
regulation and start closed-loop running.
If the lower frequency has been set, and sleeping condition is met, the inverter will
enter into the sleeping state at lower-limit frequency. And the function P145 P147 is
used to finish closed-loop sleeping function to realize energy-saving running.
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PR6000 series inverter operation manual
6.8 Communication parameter
P148
Local communication address
1 ~ 30
1
This parameter is used to identify the address when the serial port communicates.
When this parameter is set to 0, this inverter is used as master when serial port
communicates, to control the running of other connected inverters.
When this parameter is set to 1 30, this inverter is used as slave to receive the data
from upper machine or master.
P149
Data format
0~ 2
0
This parameter defines the data format when serial port is communicating.
0 1 start bits 8 data bits 1 stop bit, no checkout
1 1 start bits 8 data bits 1 stop bit, even checkout
2 1 start bits 8 data bits 1 stop bit, odd checkout
P150
0 1200bps
P151
Baud rate option
1
2400bps
0~ 5
2 4800bps
3
Communication setting scale
9600bps
4
3
19200bps
0.01~10
5: 38400bps
1.00
This parameter defines weight coefficient of frequency command received by serial
port of inverter that is used as the slave, the actual running frequency of this inverter is
equal to the product of communication set proportion frequency set value received by
serial port.
For proportional ganged control, this parameter is used for setting scale of multi
inverters running frequencies.
6.9 Parameter read/write and factory functional parameter
P152
Parameter write protection
0~ 2
0
This parameter decides the protection degree of inverter parameter.
0 All parameters may be changed.
1 Except digital setting frequency(P005) and this parameter, other parameters are not
permitted to amend.
2 Parameters are forbidden to overwrite except this parameter
- 87 -
PR6000 series inverter operation manual
Parameter initialization/ clearance of fault
P153
0~ 2
0
record
0 No action
1 Clearance of fault record
When this parameter is set to 1, all fault records are cleared.
2 Come back to manufacturer parameter
All parameters come back to manufacturer parameter according to machine type.
P154
Power-off storage of digital setting
frequency
0 No storage
Storage
1
0
This parameter is used to remember current running frequency when the inverter
stops running, it usually runs with UP/DOWN, the frequency is stored in P005.
P155
Counter final value setting@
[P156] - 60000
1
P156
Counter specified value
setting@
1 - [P155]
1
Parameters P155 and P156 provide No.19 and 20 functions in table 6- 1 with the
supplementary definition.
Final value setting that when DIi (count triggering signal input function terminal)
inputs how many pulses, DO1 (dual-direction open collector output terminal) or relay
will output one indication signal.
As is shown in diagram 6-30, when DIi outputs eighth pulse, DO1 will output one
indication signal, namely, P155 = 8.
Specified value setting refers that when DIi inputs how many pulses, DO1 or relay
will output one indication signal, till the final value will be got.
As shown in diagram 6-30. When DIi outputs fifth pulses, the relay will output one
indication signal, till the final value 8 is got, namely, P156 = 5. When larger than final
value, the specified value is unavailable.
DIi input
DO1 output
Relay output
Diagram 6-30 Final value setting and specified value setting diagram
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PR6000 series inverter operation manual
AI1 input point 1 voltage
P019 ~
P159
P157
Set point 1 frequency value
P174
AI1 input point 9 voltage
P171 ~
Set point 9 frequency value
P172 ~100.0%
1.0V
0.00% ~ P160
10.0%
P020
9.0V
P027
90.0%
This function group can run with multi-frequency curve formed by analog input
signal.
P175
Manufacturer parameter 1
P193
This parameter is only used by manufacturer for adjusting.
P194
Manufacturer parameter 2
P205
This parameter is only used by manufacturer for adjusting.
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PR6000 series inverter operation manual
Chapter 7 Troubleshooting
7.1 Failure and countermeasure
When the inverter occurs abnormity, LED digitron will display the function code and
information about corresponding fault, fault relay will operate and inverter will stop
outputting, when the fault occurs, in case that the motor still rotates, it will perform free
stop, till it stops rotating. The permissible fault of PR6000 series is shown as table 7-1, the
fault code display range is Er00-Er20. When finding the fault of inverter, user shall
examine according to this table first and record the symptom in detail, and may contact
our after-sale service center or our sales agencies if need technical service.
7-1 Table of fault code and solution
Fault
code
Fault name
Possible cause
Er00
Over current at
accelerating
operation
Too short accelerating time
Ultra large load inertia.
Unsuitable V/F curve
Ultra low main voltage
Too small inverter power
Restart the rotating motor
Extend accelerating time
Reduce the load inertia
Reduce torque boost
value or adjust V/F curve
Examine input power
supply
Choose the inverter of
large power
Set the speed-detection
start function
Er01
Over current at
decelerating
operation
Too short decelerating time
Ultra large load inertia.
Too small inverter power
Extend decelerating time
Reduce the load inertia
Choose the inverter of
large power
Er02
Over current at
constant
speed
operation
Abnormal input voltage
Load occurs abrupt change
or abnormity
Too small inverter power
Examine input power
Examine load or reduce
the abrupt change of
load
Choose the inverter of
large power
Abnormal input voltage
Restart the rotating motor
Examine input power
Set the speed-detection
start function
Er03
Over voltage at
accelerating
operation
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Solution
PR6000 series inverter operation manual
Fault
code
Er04
Er05
Er06
Er07
Er08
Er09
Fault name
Over voltage at
decelerating
operation
Over voltage at
constant
speed
operation
Over voltage
at stopping
Under voltage
at operating
Possible cause
Solution
Too short decelerating time
There is energy -feedback
load
Abnormal input power
supply
Extend decelerating time
Add braking power of
external
energy-consumption
braking unit
Examine input power
Abnormal input voltage
Ultra large load inertia.
Abnormal input supply
voltage
Examine input power
Choose
energy-consumption
braking unit
Examine input supply
voltage
Abnormal input voltage
Examine supply voltage
Phase failure
of input power
Input power occurs phase
failure or abnormity
Examine input power
Module fault
Inverter outputs short circuit
or earthes
Instant over current of
inverter
Too high environment
temperature
Air flue is blocked or fan is
damaged
DC auxiliary power supply
occurs fault
Abnormal control panel
Er10
Over heat
radiator
Er11
Overload of
inverter
Examine the connecting
wire;
Refer to solution against
over current
Reduce environment
temperature
Clean the air flue or
change the fan
Ask for service from
manufacturer or agency.
Ask for service from
manufacturer or agency.
Too high environment
temperature
Fan is damaged
Flue is blocked
Lower environment
temperature
Change the fan
Clean the flue and
change the ventilation
condition;
Too high torque boost or
unsuitable V/F curve
Too short accelerating time
Too large load
Reduce the torque boost
and adjust the V/F curve.
Extend accelerating time
Reduce load or choose
the inverter of large power
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PR6000 series inverter operation manual
Fault
code
Fault name
Possible cause
Er12
Overload of
motor
Too high torque boost or
unsuitable V/F curve
Too low main voltage
Locked rotor of motor or
too large abrupt change of
load
Incorrect setting of motor
overload protection factor
Er13
Fault of
external
equipment
Fault input terminal of
external equipment closes
Er14
Fault of
contactor
Main voltage is too low or
occurs phase failure
Contactor control circuit
occurs fault
The contactor is
damaged;
Er15
Incorrect
current
detection
Er16
Fault of
communication
between
keyboard and
control panel
Er17
Fault of serial
port
communication
Er18
System fault
Er19
Er20
Reserve
Reserve
Solution
Reduce the torque boost
value or adjust the V/F
curve.
Examine main voltage
Examine load
Set the motor overload
protection factor correctly
Open the fault input terminal
and remove the fault.
Examine main voltage
Ask for service from
manufacturer or agency..
Ask for service from
manufacturer or agency..
The current detecting
device is damaged or the
circuit occurs fault
DC auxiliary power is
damaged
Ask for service from
manufacturer or agency..
Ask for service from
manufacturer or agency..
The circuit connecting
keyboard and control
panel occurs fault
The terminal is poor in
connecting
Ask for service
Examine and reconnect
Improper setting of baud
rate
False of serial port
communication
Without upper machine
communication signal
Quite serious inference and
false program reading
---
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Set baud rate correctly
Examine communication
cable and ask for service
Check whether the upper
machine works and the
connection is correct.
Ask for service from
manufacturer or agency..
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PR6000 series inverter operation manual
7.2 Enquiry of fault record
This series of inverters keeps the code of latest four times faults and the inverter
operating parameters of the last fault, to help user to enquire these information that is
good for finding the fault reason. All fault information is stored in group b13-b21
parameters; user can refer to the keyboard operating method to enter into group b for
inquiring the required information.
7.3 Fault reset
Please choose following any operation if requiring the fault inverter to recover normal
running.
(1) When the inverter displays the fault code, you can press
(2) When any one terminal of DI1
STOP
RESET
key to reset.
DI6 has been set to external RESET input (P071
P076=15), it can break after closing with COM terminal
(3) Cut off power supply.
Warning
(1)Prior to resetting, user must find the fault
reason thoroughly and remove the fault;
otherwise, it would result in irremediable
defect of inverter.
(2)User shall find the reason if the inverter can’t
reset or it reoccurs the fault after resetting;
otherwise, the consecutive resetting would
cause the damage of inverter.
(3)After delaying 5 min, the inverter can be
reset when it performs the operation of
overload and overheating protection.
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PR6000 series inverter operation manual
Chapter 8 Maintenance
8.1 Maintenance
In case of change of service environment for inverter, such as temperature, humidity,
smog and aging of inverter internal parts, the inverter fault may occur. Therefore, the
inverter must be examined daily and given the regular maintenance in period of storing
and using.
8.1.1
Daily maintenance
When the inverter is turned on normally, please make sure the following items:
1 Whether the motor has abnormal noise and vibration.
2 Whether inverter and motor heat or occur abnormity.
3 Whether environment temperature is too high.
4 Whether the value of load ammeter is in conformity with the former.
5 Whether the fan of inverter rotates normally.
8.2 Regular maintenance
8.2.1 Regular maintenance
Before the inverter is maintained and checked, the power supply must be cut off, in
addition, the monitor shall have no display and main circuit power indicator lamp goes
out. The examined content is shown as table 8-1.
Table 8-1 Regular examined contents
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PR6000 series inverter operation manual
8.2.2 Regular maintenance
In order to make the inverter run normally for a long time, the electronic elements
mounted in inverter shall be maintained regularly. And the service life of electronic
elements is different with the service environment and service condition. The
maintenance period of inverter as shown in the table 8-2 is provided for referring.
Table 8-2 Changing time of inverter parts
Part name
Standard changing time
Fan
2 3 years
Electrolytic capacitor
4 5 years
PCB
5 8 years
Fuse
10 years
Applicable condition for changing time of aforementioned inverter parts
(1) Environment temperature Annual average is 30 .
(2) Load factor: Less than 80%
(3) Running time: Less than 12 hours every day
8.3 Warranty of inverter
If the inverter has the following situation, we can provide the warranty service.
(1) The range of warranty only refers to the body of inverter
(2) When normally used, the inverter occurs fault or is damaged within 12 months, we
will be responsible for warranty; if exceeding 12months, we will charge the
reasonable maintenance fee.
(3)Within 12 months, if the following situations occur, we also charge the reasonable
maintenance fee;
 The inverter is damaged for that user doesn’t refer to the operating manual.
 The inverter is damaged by reason of flood, fire, abnormity of voltage, etc.
 The inverter is damaged by reason of false connection.
 The inverter is damaged for that it is used for the abnormal purpose.
(4) The relevant service fee is calculated according to actual cost. If a contract has
been set, we refer to the contract first for handling.
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