prostar inverter - prostar international electric co.,ltd.
Transcription
prostar inverter - prostar international electric co.,ltd.
PR6000 series inverter operation manual PROSTAR INVERTER PR6000 SERIES 0.75~315KW -1- PR6000 series inverter operation manual Preface Thanks for your purchase of PR6000 series inverter manufactured by us. PR6000 series inverter is a device of high torque, high accuracy and wide range of speed regulation, designed with the brand-new idea. Based on improving stability, it is provided with many run and control functions such as simple PLC control, practical PI adjustment, flexible input/output terminal control, parameter online amendment, pulse frequency setting, power-off and stopping parameter storage, wobbling control , RS485 control, constant pressure water supply control and so on. This inverter provides equipment manufacturer and terminal user with integrated solution of high integration level; helps to reduce the system purchase and operation cost, and improves the reliability of system. Before using PR6000 series inverter, please read this manual carefully, so as to install and operate inverter correctly and enable it produce the best performance. It is to be noted that this manual is subject to change without notice, and please refer to new edition. Reader range This manual is suitable for following persons: Installer of inverter, engineering technician (electric engineer, electric operating worker), designer Please make sure that this manual is delivered to the end user. Stipulation of this manual Stipulation of symbol Warning Conditions that cause medium injury or light injury due to operation not accord to requirements Danger Conditions that cause death or serious injury due to operation not accord to requirements -2- PR6000 series inverter operation manual Contents Chapter 1 General 1.1 Confirmation of product------------------------------------------------- 5 1.2 Safety attentions---------------------------------------------------------- 6 1.3 Use attentions------------------------------------------------------------- 8 1.4 Rejection attentions --------------------------------------------------- 10 Chapter 2 Product specification and order notification 2.1 Inverter series model -------------------------------------------------- 11 2.2 Specifications ----------------------------------------------------------- 12 2.3 Outline of inverter------------------------------------------------------- 13 2.4 Outline size--------------------------------------------------------------- 14 2.5 Option---------------------------------------------------------------------- 16 Chapter 3 Installation and wiring of inverter 3.1 Installation environment of inverter--------------------------------- 18 3.2 Disassembling and installing of inverter panel ------------------ 19 3.3 Attentions of inverter wiring------------------------------------------ 19 3.4 Wiring of main circuit terminal --------------------------------------- 20 3.5 Diagram of wiring for basic running-------------------------------- 23 3.6 Control circuit configuration and wiring --------------------------- 24 3.7 Installation guide in line with EMC requirement----------------- 27 Chapter 4 Running and operating of inverter 4.1 Running of inverter ---------------------------------------------------- 30 4.2 Operating and using of keyboard----------------------------------- 32 Chapter 5 Function parameter table 5.1 Introduction of symbol ------------------------------------------------ 40 5.2 Function code table---------------------------------------------------- 40 -3- PR6000 series inverter operation manual Chapter 6 Specification of function parameter table 6.1 Basic parameter P000 P032 ------------------------------------- 53 6.2 Auxiliary parameter P033 6.3 Protection parameter P067 P066 --------------------------------- 60 P070 ------------------------------ 66 6.4 Digital input/output parameter P071 P084 ------------------- 67 6.5 Simple multi-speed running parameter P085 6.6 Wobbling and measuring parameter P114 6.7 Process PID control parameter P128 6.8 Communication parameter P148 P113 -------- 74 P127 ----------- 77 P147 ------------------ 80 P151 ----------------------- 85 6.9 Parameter read/write and factory function parameter P152 P205 -------------------------------------------------------------------- 85 Chapter 7 Troubleshooting 7.1Failure and countermeasure ----------------------------------------- 88 7.2 Enquiry of fault record ------------------------------------------------- 90 7.3 Fault reset---------------------------------------------------------------- 91 Chapter 8 Maintenance 8.1 Daily maintenance------------------------------------------------------ 92 8.2 Regular maintenance-------------------------------------------------- 92 8.3 Warranty of inverter ---------------------------------------------------- 93 Addenda: RS 485 Communication protocol -4- PR6000 series inverter operation manual Chapter 1 General 1.1 Confirmation of product After unpacking, please check whether the inverter is scratched or damaged in course of carrying, and whether the rated value on the nameplate is in line with your order requirement. If finding any problems, please contact supplier or us. Model description PR6000 – 0007 S 2 G G General Frequency Inverter series Voltage class Code Code Applicable motor 220V 2 0007 0.75KW 380V 3 0075 7.5KW 0110 11KW Input voltage Code 0185 18.5KW Single-phase S 1100 110KW Three-phase T Diagram 1-1 Model description of inverter There is a nameplate with inverter model and rated value stuck on the lower part of right plate of inverter case, the information in it as follows: Diagram 1-2 Nameplate of inverter -5- PR6000 series inverter operation manual 1.2 Safety attentions Check after having received product Warning 1. The damaged inverter or the inverter lack of parts can’t be installed. Otherwise, danger of injury would be caused. Installing Warning 1. When carrying, please hold the bottom of inverter Only the panel is held, the inverter would fall off and such that you would be injured. 2. Please install it on metallic plate not apt to be burned. Install it on the flammable material, there would be fire caused. 3.If two or more inverters are installed in the same control cabinet, please mount a fan and keep the air inlet temperature at below 40 . If too hot, there would be fire or other accidents caused. Connection Danger 1. Please make sure the input power supply has been cut off before connecting. Otherwise, danger of electric shock and fire would be caused. 2. Lease invites electric engineering technicians to connect the wire. Otherwise, danger of electric shock and fire would be caused. 3. The earthing terminal must be earthed reliably. (Class 380V: Suitable for earthing 3). Danger of electric shock and fire would be caused. -6- PR6000 series inverter operation manual 4. After electrifying the emergency stop terminal, please check the operation is available. Otherwise, danger of injury would be caused. (The connection responsibility is borne by user) 5. Please never touch output terminal directly, connect inverter output terminal to enclosure, or give the short connection among output terminals. Otherwise, danger of electric shock and short circuit would be caused. Warning 1. Please make sure that AC main circuit power supply is identical with the rated voltage of inverter. Otherwise, danger of injury and fire would be caused. 2. Never conduct withstand voltage test for inverter. Otherwise, damage of semiconducting elements would be caused. 3. Please connect the braking resistor or braking unit according to diagram. Otherwise, danger of fire would be caused 4. Please fasten the terminal by the screwdriver with specified torque. Otherwise, danger of fire would be caused. 5. Never connect the input power line to terminals U, V, W. Such that, the voltage is applied to output terminal, the inner of inverter would be damaged. 6. Never connect the phase-shift capacitor and LC/RC noise filter to output circuit. Otherwise, the inverter inner would be damaged. 7. Never connect electromagnetic switch and electromagnetic contactor to output circuit. When the inverter is running with the load, the surge current caused by operation of electromagnetic switch and electromagnetic contactor would cause over current protection circuit operation of inverter. 8. Never disassemble the enclosure of front panel, but only disassemble the enclosure of terminal when connecting. Otherwise, the inner of inverter would be damaged. -7- PR6000 series inverter operation manual Maintaining and checking Danger 1. Never touch the connection terminal of inverter as the terminal has high voltage. Otherwise, danger of electric shock would be caused. 2. Before electrifying, please install the terminal enclosure reliably, and must cut off the power before disassembling the enclosure. Otherwise, danger of electric shock would be caused. 3. Laypeople are not allowed to maintain and check. Otherwise, danger of electric shock would be caused. Warning 1. As CMOS integrated circuit is mounted on keyboard plate, control circuit plate, driving circuit plate, please pay special attention when using. Once the circuit plate is touched by finger, the integrated chip on circuit plate would be damaged for electrostatic induction. 2. In electrifying, never change the connecting wire or disassemble the connecting wire of terminal. In running, please never check the signal. Otherwise, the equipment would be damaged. 1.3 Attentions of use Please pay attention following points when using PR6000 series inverter. Constant-torque and low-speed running In case that the inverter with common motor runs at low speed for a long time, the life of motor would be affected for the poor heat radiation. So if it is needed low-speed&costant-torque long time running, professional inverter must be choosed. 2 Confirmation of motor insulation When using PR6000 series inverter with motor, please check up the insulation of motor to protect equipment. In addition, if the motor is used in 1 -8- PR6000 series inverter operation manual the harsh environment, it is very necessary to check up the insulation of motor regularly, so as to protect the safety of system. 3 Negative-torque load The occasion that needs the load to be raised produces the negative torque usually, the inverter would generate over current or over voltage fau lt, and so it would trip, in case of this, a braking resistor shall be mounted. 4 Mechanical resonance point of load device In the certain output frequency range, the inverter is likely to meet the mechanical resonance point of load device, if that, the jumping frequency must be set to avoid this point. 5 Capacitor or pressure sensitive element that improves power factor If there is a capacitor or varistor for lightning protection that improves power factor mounted on the output side, they shall be removed, otherwise, the inverter would trip for fault or the parts would be damaged, because output voltage of inverter is the type of impulse wave. In addition, on the output side, it is suggested that air switch and contactor would not be installed either, shown as diagram 1-3. (If the switch unit has to be mounted on the side of output, the output current of inverter must be zero when the switch operates.) KM Inverter speed regulator Diagram 1-3 M Inverter output side never mounted with a capacitor 6 Derating use when setting basic frequency When the basic frequency is lower than rated frequency, please pay attention that the motor shall be derated; otherwise, the motor would be damaged for over heat. 7 Run at over 50Hz. If the inverter has to run at over 50Hz, the applicable speed range of motor bearing and mechanical equipment must be guaranteed in addition to considering the vibration and noise of motor, and please inquire before inverter runs. 8 Electronic heat protection value of motor -9- PR6000 series inverter operation manual When a motor chosen is applicable, the inverter can provide the motor with heat protection. If the motor isn’t matchable with the rated capacity of inverter, the protection value must be adjusted or other protection measures must be taken, to guarantee the motor runs safely. 9 Altitude and derating use If the inverter runs in area of over 1000m altitude, it must be derated by reason that the heat radiation of inverter gets poor for rarefied air. Diagram 1-4 shows the relation between rated current of inverter and altitude. Iout 100% 90% 80% 1000 2000 3000 4000 ( 米 ) m Diagram 1-4 Relation between rated output current of inverter and altitude 10 Protection degree Protection degree IP 20 of PR6000 inverter is got in the state of use or keyboard display. 1.4 Rejection attentions Before scrapping the inverter, please pay attention following information: When burning, the electrolytic capacitor of main circuit and electrolytic capacitor of printed board are likely to explode, and the plastic part will produce noxious gas. Therefore, the inverter shall be handled as the industrial rubbish. - 10 - PR6000 series inverter operation manual Chapter 2 Product specification and order notification 2.1 Inverter series model PR6000 series inverter has two voltage classes: 220V and 380V. The applicable motor power range is 0.75KW~315KW. PR6000 series inverter model is shown as table 2-1. Table 2-1 Model of PR6000 series inverter Voltage class Model PR6000-0007T3G PR6000-0015T3G PR6000-0022T3G PR6000-0040T3G PR6000-0055T3G PR6000-0075T3G PR6000-0110T3G PR6000-0150T3G PR6000-0180T3G PR6000-0220T3G PR6000-0300T3G PR6000-0370T3G 380V Three-phase PR6000-0450T3G PR6000-0550T3G PR6000-0750T3G PR6000-0900T3G PR6000-1100T3G PR6000-1320T3G PR6000-1600T3G PR6000-2000T3G PR6000-2200T3G PR6000-2450T3G PR6000-2800T3G PR6000-3150T3G PR6000-0004S2G PR6000-0007S2G 220V Single-phase PR6000-0015S2G PR6000-0022S2G Rated capacity KVA 1.5 3.7 4.7 6.1 11 14 21 26 31 37 50 61 73 98 130 170 138 167 230 250 280 340 450 460 0.7 1.4 2.6 3.8 - 11 - Rated output current A 2.3 3.7 5.0 8.5 13.0 17.0 25.0 33.0 39.0 45.0 60.0 75.0 90.0 110.0 150.0 176.0 210.0 250.0 310.0 380.0 415.0 475.0 510.0 605.0 2.5 4.0 7.0 10.0 Applicable motor KW 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 245 280 315 0.4 0.75 1.5 2.2 PR6000 series inverter operation manual 2.2 Specifications Input Output Item Rated voltage and frequency Variable allowable value Rated voltage Frequency range Overload capability Control mode Frequency accuracy Frequency resolution Torque rise V/F curve Acceleration/deceler ation curve DC braking Main control function Jogging Built-in PI Multi-speed operating Weaving wobble frequency Auto voltage adjustment Auto energy-saving running Auto current limiting Running command passage Running function Frequency setting passage Specifications Single-phase 220V, three-phase 220V, three-phase 380V; 50Hz/60Hz Voltage: -20% +20 Voltage unbalance: <3% Frequency: ±5 0 200V /0 380V 0Hz 400Hz 150% for 1 min, 180% for 1s, 200% instant protection Space voltage vector PWM control (With superior low-frequency dead zone compensating characteristic) Digital setting: Max frequency ×±0. 01% Analog setting: Max frequency ×±0. 2% Digital setting: 0.01Hz Analog setting: Max frequency ×0.1% Auto torque rise, manual torque rise 1% 30.0% Three ways Linear V/F curve, square V/F curve, user self-defining V/F curve Optional time unit (Min/s), the longest: 6000s (settable in the range of 0.1 6000s). Be optional during both starting and stopping, the operating frequency: 0 20Hz operating voltage level: 0 20% operating time: settable within 0 20s Jogging frequency range: 0.1Hz 50.00Hz,jogging acceleration and deceleration time: 0.1 6000s. It is convenient for forming closed loop control system, applicable for course control like pressure and flow, etc. Realize multi-speed running by built-in PLC or control terminal. Can get wobble frequency of adjustable central frequency When main voltage changes, the output voltage may be kept constant by adjusting PWM output (AVR function). According to load condition, V/F curve can be optimized automatically to get the aim of energy-saving running. Limit in-service current automatically, so as to avoid tripping for fault caused by frequent over current. Setting of operating manual; setting of control terminal; setting of serial port; switching by three ways. Setting of keyboard analog potentiometer; setting of keyboard ▲, ▼ keys; setting of functional code digits; setting of serial port, setting of terminal UP/DOWN, setting of analog voltage, setting of analog current ; setting of impulse, setting of combination; switching at any time by kinds of setting ways. - 12 - PR6000 series inverter operation manual Switch input passage Analog input passage Analog output passage Switch output passage Operating panel Forward/reverse rotating command, 6-way programmable switching value input to set 21 functions. 2-way analog signal input, 4 LED display Display external instrument Protection function Option Service location Environment Structure Altitude Environment temperature Humidity Vibration Storage temperature Protection class Cooling way 20mA, 0 10V optional. Analog signal output 0 10V to get output of physical quantity like frequency and output frequency 2-way programmable open collector output; 1-way relay output signal, to get output of different physical quantities. Display setting frequency, output voltage, and output current and so on. Display output frequency, output current, and output voltage and so on. Over current protection, over voltage protection, under voltage protection, over heat protection, over load protection. Braking unit, remote operating panel, remote cable, soleplate of keyboard. Indoors, not suffer from sun, dust, corrosive gas, oil fog, and steam and so on. Shorter than 1000m(derating at higher than 1000m; 10 C 40 C Less than 90%RH no condensation Less than 5.9m/s2 0.6M 20 C 60 C IP20 (In service state or keyboard state. Air-blast cooling 2.3 Outline of inverter Upper cap plate Connection of operating panel Remote-control keyboard interface panel Control panel Multi-funciton terminal Mounting hole of soleplate panel Fixed hole of upper cap Operating panel Power supply inputcap Main circuit terminal Inversion output Entrance of Control cable - 13 - Vent hole Mounting hole of soleplate PR6000 series inverter operation manual 2.4 Outline size a 0.75KW 4.0KW size c d 37KW (b) 11KW 5.5KW 7.5KW size 30KW size 110kW size e - 14 - 132KW 315KW size PR6000 series inverter operation manual Table 2-3 Inverter outline & installation size Spec. PR6000-0007T3G PR6000-0015T3G PR6000-0022T3G PR6000-0040T3G PR6000-0055T3G PR6000-0075T3G PR6000-0110T3G PR6000-0150T3G PR6000-0180T3G PR6000-0220T3G PR6000-0300T3G PR6000-0370T3G PR6000-0450T3G PR6000-0550T3G PR6000-0750T3G PR6000-0900T3G PR6000-1100T3G PR6000-1320T3G PR6000-1600T3G PR6000-2000T3G PR6000-2200T3G PR6000-2450T3G PR6000-2800T3G PR6000-0004S2G PR6000-0007S2G PR6000-0015S2G W W1 H H1 132 120 232 218 206 143 286 269.5 247 186 350 261 160 368 H2 D D1 D2 D3 R 162 152 92 117 2.5 252 199 189.5 155 114 4.5 334 312 232 222 190 160 4.5 486 470 443 279 267 233 200.5 4.5 230 600 580 557 281 271 223.5 223.5 5 394 300 679 659 636 301 311 275 235 5 533 400 900 860 847 418 408 324.5 254.5 6 600 575 1838 1817 1745 600 460 Cabinet type installation 660 635 2038 2020 1936 600 575 Cabinet type installation 98 88 178 165 175 150 141 70 46.4 2.5 PR6000 Remote-control keyboard size Table 2-4 PR6000 Series remote-control keyboard outline & installation size Spec. W W1 W2 H H1 H2 H3 D D1 D2 PR6000 remote-control 8 74 16. 14 13 31. 16 39. 29 20. keyboard 4 5 0 0 5 remote-control keyboard - 15 - 6 3 PR6000 series inverter operation manual Note: The manufacturer reserves right to amend above size without notice. 2.5 Option: following options please order separately. 2.5.1 Remote-control keyboard Between PR-6000 inverter and its remote-control keyboard are provided with RS485 communication way and connected by one 8-core network cable, the connection of port is provided with RJ45 network interface connection, it is very convenient to install. The max electric distance can reach as high as 500m. The remote-control keyboard has following functions: 1 Can control the running, stopping, jogging, fault resetting, change of setting frequency, change of function parameter and running direction of slave. 2 Can monitor operating frequency, setting frequency, output voltage, output current and so on. 2.5.2 Communication cable Communication cable of remote-control keyboard Model PR6000-LAN0020 (2.0m) Among the specifications, 1m, 2m, 5m,10m and 20m are our inverter standard configuration, if need over 20m, user can contact us. Be used for connection between remote operating keyboard and master of inverter. 2.5.3 Braking resistor As PR6000 series inverter braking unit is option, if need, please indicate clearly when ordering. Energy-consumption braking resistor is provided as shown in table 2-4, and the installation of braking resistor wire is provided as shown in 2-1. PR6000 Braking resistor Diagram 2-1 Connection between inverter and braking unit - 16 - PR6000 series inverter operation manual Table 2-5 Selectable table of braking resistor Model No. Applicable motor Power KW Resistor Resistor Resistance (Ω) Power (W) PR6000-0007T3G 0.75KW 300Ω 100W PR6000-0015T3G 1.5KW 300Ω 200W PR6000-0022T3G 2.2KW 200Ω 500W PR6000-0040T3G 4.0KW 200Ω 500W PR6000-0055T3G 5.5KW 120Ω 700W PR6000-0075T3G 7.5KW 90Ω 1000W PR6000-0110T3G 11KW 60Ω 1400W PR6000-0150T3G 15KW 45Ω 2000W PR6000-0004S2G 0.4KW 400Ω 200W PR6000-0075S2G 0.75KW 300Ω 400W PR6000-0015S2G 1.5KW 200Ω 500W NOTE: 1. The standard product has built-in braking unit without braking resistor, if need braking resistor, user shall order from us separately and indicate clearly when ordering. 2. The device of 18.5KW and above need to be connect braking resistor unit outside. (Please contact manufacturer). - 17 - PR6000 series inverter operation manual Chapter 3 Installation and Wiring 3.1 Installation environment of inverter 3.1.1 Installation environment condition (1) The inverter shall be installed indoors of perfect ventilation, and the environment temperature shall be in the range of -10ºC~40ºC, in case that the temperature exceeds 40ºC, the external air-blast cooling or derating shall be used. (2) Avoid being installed in the location where suffers from the sun, dust, floatation fiber and metallic powder. (3) Never to be installed in the location where corrosive and explosive gas has. (4) The humidity shall be lower than 95%RH no condensation. (5) The inverter shall be installed in the location where the plane fixed vibration is less than 5.9m/s² (0.6G). (6) The inverter had better be kept far away from the electromagnetic interference device. 3.1.2 Installation direction and space (1) Shall be installed vertically usually. (2) The installation space and min distance are shown as diagram 3-1. (3) As is shown in diagram 3-2, there shall be a baffler mounted among them, when several inverters are installed vertically. Exhaust by fan 100mm above PR6000 50mm above 50mm above Baffler PR6000 100mm above Diagram 3-1 Installation space Diagram 3-2 Installation of multi inverters - 18 - PR6000 series inverter operation manual 3.2 Disassembling and installing of inverter panel Disassemble: Remove two screws on the side of connection terminal with the cross screwdriver, i.e., the enclosure can be disassembled. Install: Align the mounting screw, and then mount the screw. 3.3 Attentions of wiring Warning 1 Before connecting, make sure the power supply has been cut off for more than 10min, otherwise, there would be electric shock danger. 2 Never to connect the power line to output terminals U,V,W of inverter. 3 Because there is leakage current in the inverter, the inverter and motor must be grounded safely, the grounding wire shall be copper conductor of more than 3.5 mm², and the grounding resistance shall be less than 10Ω. 4 User shall not conduct the withstand voltage test for the inverter as it has passed this test before leaving factory. 5 Between inverter and motor shall not be installed with the electromagnetic contactor and absorbing capacitor or other resistance--capacitance absorbing implements as diagram 3-3. 6 To take the convenience for over current protection of input side and power failure maintenance, the inverter shall be connected to power supply through intermediate breaker. 7 The connecting wire (DI1~DI6, DO1, DO2)of input and output circuit of relay shall be the stranded wire or shielded wire of over 0.75mm², one end of shielded layer shall be hung in the air, and the other is connected with the earthing terminal E of inverter, the connecting wire shall be less than 50m. Danger 1 Make sure the power supply of inverter has been cut off thoroughly, all LED lamps of keyboard has went out, and wait for more than 10min, till now, can perform the wiring operation. 2 Make sure that DC voltage between main circuit terminals P+ and P- of inverter steps down to DC36V below, till now, start to perform the wiring operation. 3 Only the qualified professional who has been trained and authorized can perform the wiring operation. 4 Please pay attention that before energizing, check whether the voltage class of inverter is identical with the supply voltage, otherwise, it would result in person casualty and damage of device. - 19 - PR6000 series inverter operation manual 3.4 Wiring of main circuit terminal Circuit breaker AC Power supp PR6000 R(R) U V W E S T(T) M Diagram 3-3 Simple wiring of main circuit 3.4.1 Connection of inverter and option (1) Between power grid and inverter, breaking equipment like isolating switch shall be installed for human safety and compulsive power cutting during maintaining the device. R S T N (2) The supply circuit of inverter must be mounted with the fuse or circuit breaker with over current protection, to avoid the spread of fault. Isolating switch Circuit breaker AC input reactor (optional) (3) When the power supply quality of power grid is not quite high, an AC input reactor shall be mounted additionally. The AC reactor also can improve the power factor of input side. Contactor Input EMI filter (optional) (4) The contactor is only for control of power supply. (5) RST PR6000 EMI filter on the input side The EMI filter can be used to prevent high-frequency conductivity interference and radio-frequency interference from the inverter power line. UVW E Output EMI filter (optional) AC output reactor (optional) (6) EMI filter on the output side The EMI filter can be used to prevent radio-frequency interference noise from output side of inverter and leakage current from conductor M Diagram 3-4 Connection of inverter and option - 20 - PR6000 series inverter operation manual (7) AC output reactor When the wire connecting inverter to motor is more than 50m, AC output reactor had better be mounted to reduce the leakage current and prolong the service life of motor. When installing, please consider the voltage drop problem of AC output reactor; or the input/output voltage of inverter is stepped up or the motor is derated to protect the motor. (8) Safe grounding wire The inverter and motor must be earthed separately for safety as there is leakage current in the inverter; the grounding resistance shall be less than 10Ω. The grounding wire shall be as short as possible, and its diameter shall be in line with the standard given in table 3-1. Only two kinds of conductors are provided with the same metal, the value in the table can be correct, if not, the sectional area of protective conductor is determined with the equivalent conductive factor method and referred to table 3-1. Table 3-1 Sectional area of protective conductor Corresponding Min sectional area of conductor sectional area mm2 corresponding grounding conductor S ≤ 16 S 16 < S ≤ 35 16 35 < S S/2 mm2 3.4.2 Wiring of main circuit terminal (1) Input/output terminal of main circuit shown as table 3-2 Description of input/output terminal Applicable machine PR6000-0007T3G ~ PR6000-0040T3G PR6000-0055T3G ~ PR6000-0075T3G PR6000-0110T3G ~ PR6000-0150T3G Terminal of main circuit P- P+ PB R S T U V W E R S T P- P+ PB U V W E Terminal name S U V W Three-phase AC output terminal PB Connection terminal of braking resistor P+ R S V W Three-phase AC output terminal PB Connection terminal of braking resistor P+ T Three-phase AC 380V input terminal R S U V W Three-phase AC output terminal PB Connection terminal of braking resistor P+ P- Three-phase AC 380V input terminal E Earthing terminal L N Single phase AC 220V input terminal R S U V W E - 21 - T Three-phase AC 380V input terminal U P+ PR6000-0004S2G ~ PR6000-0015S2G T Function description R T Three phase AC 220V input terminal Three-phase AC output terminal Earthing terminal PR6000 series inverter operation manual (2) The specification of Main circuit cable date, inlet protective circuit breaker QF or fuse as follows: Model Circuit breaker A Fuse A Input wire mm2 Output wire mm2 Control wire mm2 PR6000-0007T3G 10 10 1.5 1.5 1 PR6000-0015T3G 10 10 1.5 1.5 1 PR6000-0022T3G 16 10 2.5 2.5 1 PR6000-0040T3G 20 16 2.5 2.5 1 PR6000-0055T3G 32 20 4 4 1 PR6000-0075T3G 40 32 6 6 1 PR6000-0110T3G 63 35 6 6 1 PR6000-0150T3G 63 50 6 6 1 PR6000-0180T3G 100 63 10 10 1 PR6000-0220T3G 100 80 16 16 1 PR6000-0300T3G 125 100 25 25 1 PR6000-0370T3G 160 125 25 25 1 PR6000-0450T3G 200 160 35 35 1 PR6000-0550T3G 200 160 35 35 1 PR6000-0750T3G 250 200 70 70 1 PR6000-0900T3G 315 250 70 70 1 PR6000-1100T3G 400 315 95 95 1 PR6000-1320T3G 400 400 150 150 1 PR6000-1600T3G 630 450 185 185 1 PR6000-2000T3G 630 560 240 240 1 PR6000-2200T3G 800 630 270 270 1 PR6000-2450T3G 800 630 270 270 1 PR6000-2800T3G 1000 800 150×2 150×2 1 - 22 - PR6000 series inverter operation manual 3.5 Diagram of wiring for basic running PR6000 Diagram 3-5 Diagram of wiring for basic running Applicable inverter: PR6000-0007T3 PR6000-0150T3; DC reactor External braking unit (Resistor box) PR6000 Diagram 3-6 Diagram of wiring for basic running Applicable inverter: PR6000-0185T3 PR6000-3150T3 - 23 - PR6000 series inverter operation manual 3.6 Control circuit configuration and wiring 3.6.1 Layout of control circuit terminal CN3 as follows: Diagram 3-7 Diagram of control panel terminals arrangement 3.6.2 CN3 Description of J1 terminal function shown as table 3-4 Type Terminal no. 485+ Communication 485- Name RS485 communication interface Terminal function Spec. RS485 differential signal positive terminal Standard RS485 communication interface and twisted pair line or shielded line RS485 differential signal negative terminal Programmable multi-function Optic-coupling isolation digital output terminal is output referred to the introduction Working voltage:9~30V about output terminal function Max output current:50mA of terminal function parameter Refer to P078 parameter P078 in chapter 6. description for using methods. (Common terminal: COM) Multi-function output terminal DO1.DO2 Open collector output terminal 1 Relay output terminal TA.TB.TC Fault relay terminal AI1 Analog input AI1 Input voltage range: Accept the input of analog 0~10V (input impendence: voltage 47KΩ) (Reference ground: GND) Resolution 1/1000 Analog input AI2 Accept input of analog current and voltage (Reference ground: GND), diagram 3-9 is referred, select by dip switch on the left side of control terminal. Analog input AI2 Analog output AO1 Normal TA-TB NC TA-TC NO Fault TA-TB NO TC-TC NC Provide analog voltage output, can express 5 Analog output AO1 analog quantity, indicate the default of motor rotation speed - 24 - Rating of contact NO 5A 250VAC NC 3A 250VAC Input current range: 0~20mA (input impendence: 500Ω) Resolution 1/1000 Voltage output range 0~10V PR6000 series inverter operation manual Terminal no. Type Running control terminal Name FWD Forward running order REV Reverse running order DI1 Multi-function input terminal 1 DI2 Multi-function input terminal 2 DI3 Multi-function input terminal 3 DI4 Multi-function input terminal 4 DI5 Multi-function input terminal 5 DI6 Multi-function input terminal 6 Multi-function input terminal 10V Power supply Terminal function GND COM Spec. Optic-coupling isolation input Forward/reverse digital Input impendence: R=2KΩ command, is referred to Max input introduction of function frequency:200Hz parameter two-wire and Input voltage: 9 30V three-wire control function Closing available DI1~DI6 FWD REV Programmable multi-function digital output terminal is referred to introduction about output terminal function of terminal function parameter (Digital input/output). (Common terminal: COM) COM Provide +10V power supply Max output current:50mA +10V power supply for external. (Negative end: GND) +10V power Analog signal and reference Mutual inner isolation shall common terminal ground of +10V power supply be produced between COM and GND. +24V power Input/output common common terminal terminal of digital signal Table 3-4 Control plate CN3 terminal function 3.6.3 Wiring of analog input/output terminal (1) AI1 terminal accepting input of analog voltage signal, its wiring as follows: (2) AI2 terminal accepting input of analog current and voltage signal, its wiring as follows PR6000 10V 10V &sSS8 PR6000 + + AI1 AI 4~20mA 0~+10 GN VV Grounding of shielded wire near terminal d1D Grounding of shielded wire near terminal E Diagram 3-8 AI1 terminal wiring 2 GN D E Diagram 3-9 AI2 terminal wiring - 25 - PR6000 series inverter operation manual (3)Wiring of analog output terminal A01 Analog output terminal A01 with peripheric analog meter can indicate different physical quantities; its wiring is shown as diagram 3-10. Analog meter AO1 PR6000 Analog voltage output GND Diagram 3-10 Analog output terminal wiring Note: Because analog input/output signal is apt to suffer from external interference, the wiring must be provided with the shielded cable; in addition, the cable shall be earthed reliably and as short as possible. 3.6.4 Wiring of communication terminal Communication interface of PR6000 inverter is the standard RS485 interface. (1) The connection between remote-control keyboard and inverter is provided with RS485 interface, when being connected, the remote-control keyboard plug is directly connected to RS485 communication interface. The inverter keyboard and remote-control keyboard can’t work simultaneously. (2) Connection of inverter RS485 interface and upper machine: RS485/RS232 Converter PR6000 Terminal description Signal positive terminal Signal negative Terminal name 485 485 Diagram 3-11 RS485 Terminal description 5V power (positive) Transmitting data Receiving data 5V power ground Terminal name +5V 485 485 Signal Pin no. PE Enclosure RXD 2 TXD 3 GND 5 DTR 4 DSR 6 RI 9 CD 1 RTS 7 CTS 8 TXD RXD GND Terminal descriptio n Signal positive terminal Signal negative terminal Terminal name Upper machine RS232 (DB9) Shielded Cable (RS485/232) - 26 - RS232 communication wiring PR6000 series inverter operation manual (1) As is shown in diagram 3-12 multi inverters may be connected together by RS485 interface, they are controlled by PLC (or upper machine) that is used as master. And as is shown in diagram 3-13 one inverter of them also can be used as master, and other inverters are used as slave. With the addition of inverters, the communication is apt to be interfered more easily, so we suggest the following connecting ways: PLC Master +485- PE PR6000 Control plate PR6000 Control plate +485- PE +485- PE PR6000 Control plate PR6000 Control plate +485- PE +485- PE Diagram 3-12 Wiring at communicating PLC with multi inverters (All the inverters and motors shall be earthed well.) PR6000 control plate of master +485- PE PR6000 Control plate PR6000 Control plate +485- PE +485- PE PR6000 Control plate +485- PE PR6000 Control plate +485- PE Diagram 3-13 Wiring at communicating among multi inverters (All the inverter sand motors shall be earthed). In case that aforementioned wiring can’t provide the normal communication, the following measures may be tried. (1) Supply the power for PLC (or upper machine) individually or isolate its power supply. (2) Magnetic ring is used on the communicating wire; reduce the carrier frequency of inverter properly. 3.7 Installation guide in line with EMC requirement. Because the inverter outputs PWM wave, some electromagnetic noise will be made when it operates, in order to prevent inverter interfering outside, this section mainly introduces the methods of installing inverter EMC on the aspect of noise suppression, field wiring, grounding, leakage current, power filter and so on. - 27 - PR6000 series inverter operation manual 3.7.1 Noise suppression (1) Type of noise Type of noise Electrostatic induction Circuit transmission Space transmission Path Electromagnetic induction Path Leakage current grounding wire circuit Path Power transmission Path③ Motor wire radio frequency Power line radio frequency Radiation of inverter Path⑤ Path④ Path (2) Basic solution against suppressing noise Table 3-5 Solution against suppressing the interference. Noise transmission path ② ③ ① ④ ⑤ ⑥ ⑦ ⑧ Solution When the grounding wire of peripheral equipment with laying wire of inverter forms the closed loop circuit, the leakage current of grounding wire will enable the equipment to produce false operation. At this time, if the equipment isn’t earthed, the false operation can be avoided. When the power supply of peripheral equipment and power supply of inverter are provided with the same system, the noise from inverter will transmit with inverting the power line, thus, other equipment in the same system will be affected. The following measures can be used to suppress the noise: Mount an electromagnetic noise filter at input terminal of inverter; other equipment is isolated with isolating transformer or power filter. (1)The equipment and signal wire that is apt to be interfered shall be kept far from the inverter. The signal wire shall be shielded wire. The single end of shielded layer shall be earthed, and kept away the inverter and its input/output wire as far as possible. If the signal wire must be crossed with heavy-current cable, they are must be kept in quadrature. (2)The roots of input/output side of inverter are installed with high-frequency noise filter (common mode chock of ferrite), to suppress the radio frequency interference of power line effectively. (3)The cable of motor shall be put in the shield of large thickness, if installed in the pipe of over 2mm or embedded into cement slot, the power line shall be covered in the metallic pipe, and the shielded wire is used to earth (The motor cable shall be of 4 cores, one end is earthed on the side of inverter, the other is connected to enclosure of motor. ). Avoid heavy and light current conductors being laid in parallel or tied together, the wiring shall be kept away from the installation equipment of inverter and input/output wire as far as possible. The signal wire and power wire shall be the shielded wire. The equipment with strong electric field or magnetic field shall be kept a certain distance from the installation place of inverter or be kept in quadrature. - 28 - PR6000 series inverter operation manual 3.7.2 Field wiring and grounding (1) (2) The line connecting the inverter to motor (U, V, W terminal outgoing wire) shall be avoided laying with the power line in parallel (R, S, T or R, T terminal input wire). And they shall be kept over 30cm gap. Power line or motor line. Control signal wire Diagram 3-14 System wiring Three motor lines of inverter U, V, W terminals shall be put in the metallic pipe or metallic wiring groove. requirement (3) Control signal line shall be shielded cable; the shielded layer is connected to PE terminal of inverter, and earthed near the single end of inverter side. (4) The PE terminal grounding cable can’t be provided with other equipment earth wire, it must be connected to grounding plate directly. (5) Control signal wire can’t be laid with cable of heavy current in parallel or in a near distance ( R, S, T or R T and U, V, W), and they can’t be tied together either, shall be kept over 20-60cm distance (relevant to strong current size). As is shown in diagram 3-12, they shall be laid in vertical if need cross .As diagram 3-14 (6) Light-current grounding wires like signal control line, sensor line and strong-current grounding wire must be earthed independently. (7) Never connect other equipment to power supply input terminal (R, S, T or R, T) of inverter. - 29 - PR6000 series inverter operation manual Chapter 4 Running and Operating 4.1 Running of inverter 4.1.1 Running order channels PR6000 inverter has 3 kinds of order channels for controlling running operation such as start, stop, jog, etc. Operation Panel Control by keys RUN , STOP , JOG on keyboard to start or stop the RESET motor. Control terminal Use control terminal FWD, REV, COM to make double-line control, or use one of the terminals of DI1~DI6 and two terminals FWD and REV to make 3-line control Serial Port Control start or stop of the inverter through upper machine or other devices which can communicate with the inverter. Choose order channel by setting function code P006 4.1.2 Frequency-provision channels Under common running mode, PR6000 series inverter has 10 kinds of provision channels: 0: keyboard analogy POT provision 1: Digital setting 1 keyboard ▲ , ▼ provision 2: Digital setting 2 terminal UP/DOWN provision 3: Analog voltage signal AI1 provision 4: Analog current signal AI2 provision 5: Terminal pulse provision 6: Analog AI1+AI2 value combination provision 7: Analog AI1-AI2 value combination provision 8: Analog AI1+(AI2-10mA) value combination provision 9: Upper machine serial port provision - 30 - PR6000 series inverter operation manual 4.1.3 Work State Work states of PR6000 are classified as Stop State, Run State, Programming State and Failure Alarm State: Stop State: If there is no running command after the inverter electrified or after stop command during running state, the inverter enters into waiting state Running State: Received run command, the inverter enters into running state Programming state: By operating keyboard, modify and set the function parameters of the inverter Failure Alarm State: Malfunctions caused in external devices or the inverter or operation errors; the inverter shows relevant malfunctions codes and block outputs. 4.1.4 Run mode PR6000 inverter has five run modes, following is in turn according to their priorities, they are: jog run→closed-loop run→PLC run→multi-speed run →common run. Shown as diagram 4-1 0 Jog run Upon receiving jog run command(for instance, press the JOG key on keyboard)during stopping state, the inverter runs at jog frequency(see function code P052~P054). 1 Closed-loop run The inverter will come into closed-loop run mode when closed-loop run control effective parameter is set P128. Namely carry on PID adjustment to specified value and feedback value and PID adjustor output is inverter output frequency. 2 PLC run The inverter enters into PLC run mode and runs according to preset through setting PLC effective parameter (P085=1). PLC run mode can be paused by multi-function terminal (function 12). 3 Multi-speed run By nonzero combination of multi-function terminal (function 1, 2, 3), choose multi-frequency 1~7(P086~P092) to run at multi-speed speed 4 Common run Simple open-loop run mode of general inverter. - 31 - JOG PR6000 series inverter operation manual Electrification High priority Waiting state Any jog command? Y jog run N N Run command effective? Y Closed-loop Setting effective? N Y PLC setting effective? N Low priority Y N PLC failure Terminal closed? N Closed-loop run Y Y Multi-frequency Terminal effective? Closed-loop failure terminal closed? Y PLC run Multi-spee d run N Common run Diagram 4-1 Logic flow chart of PR6000 inverter run state Above five kinds of run modes can run according to different frequency setting except “jog run”. Additionally, “PLC run” “multi-speed run” “common run” can be adjusted as wobbling adjustment. 4.2 Operating and using of keyboard 4.2.1 Keyboard layout Operating panel and control terminals can control the motor to run, change speed, stop, brake, set the run parameters and external devices. Operating panel is shown as diagram 4-3 and remote-control keyboard is shown as diagram 4-2. - 32 - PR6000 series inverter operation manual Alarm Freq. unit (Hz) Reverse run Current unit (A) Forward run Voltage unit (V) 4-digit digitron Shift Programming/exit Run Up/down Jog ►► REV JOG PRG ▲ RUN ▼ Freq. setting analog POT Store SET STOP Stop/fault reset RESET T Diagram 4-2 Keyboard of PR6000 inverter Freq. unit (Hz) 4-digit digitron Current unit (A) Voltage unit (V) LCD Jog Shift Programming/exit ►► REV JOG PRG ▲ RUN ▼ Freq. setting analog SET POT Store Forward run/ Reverse run Run STOP RESET T Alarm Up/down Diagram 4-3 Remote-control keyboard - 33 - Stop/fault reset PR6000 series inverter operation manual 4.2.2 Keyboard function description There are eight buttons and one keyboard analog POT on the inverter keyboard, they functions are defined as follows: Key Name RUN Run key STOP Stop/Reset key RESET Function definition Enter into run mode under keyboard mode In common run status the inverter will stop according to set mode after this key is pressed if run command channel is set as panel effective mode. The inverter will reset and resume normal stop status after this key is pressed when the inverter is in malfunction status. PRG Program key Enter into or exit Program/Monitor status REV JOG Jog/ Reverse key Jog or Reverse run is available when pressing this key under keyboard mode ▲ ▼ Up key Data or function codes increase Down key Data or function codes decrease ►► Shift/Monitor key Choose the digit of the data which is to be set and modified when the inverter is in edition status; switch monitor parameter to be shown when the inverter is in other statuses. SET Data/Store key Enter into next level menu or store function code when the inerter is in programming status. Analog potentiometer Choosing and adjusting analog POT provision(P004 0), is able to control the inverter output frequency 4.2.3 LED and indicator light description There is 4-bit 8-section LED, 3 unit lights, 3 status indicator lights on the local operation panel of the inverter. The 3 unit lights have 6 combinations corresponding to 5 units’ indications, shown as diagram 4-4: Hz A Hz S V No unit A S V A Hz Hz A S A V V V Go on Hz A S S V Hz S Go out Diagram 4-4 Relation between unit indicator light and unit - 34 - PR6000 series inverter operation manual Three status indicator lights: FWD (forward run) , REV(reverse run) , ALM(alarm) from left to right on the upper part of LED, their respective indicating meaning is shown in table 4-1 Table 4-1 Status indicator light description Function description Digital display Display current run status parameter and set parameter Item Status indicator light Display function FWD REV ALM Forward run indicator light, indicates that the inverter The inverter output forward phase order and the connected motor works in DC brake status if rotates in forward direction FWD, REV Reverse run indicator light, indicates that the inverter indicator lights output reverse phase order and the connected motor go on at the rotates in reverse direction same time. When inverter occurs fault alarming, this light will go on. 4.2.4 Panel display state PR-6000 keyboard display status is classified as stop parameter display status, function code parameter editing status display, malfunction alarm status display, and run status parameter display in total 4 kinds of status. Stop parameter display status The inverter is in stop status and the status supervision parameter, usually the setting frequency (b000) is displayed on keyboard. Unit is displayed by rightward unit indicator light. To press ►► key it can display different stop status supervision parameters circularly(default b group of supervision parameter, for detail please see b group status supervision parameter in function parameter schedule graph of chapter 5). Pressing PRG , ▲ , ▼ to switch and display status will be switched to constant supervision parameter b000(namely set frequency) ,which is set by P063,displays automatically if there is no key pressed within 1 minute. Run parameter display status The inverter enters into run status when receiving effective run command and run status supervision parameter normally output frequency (b000) is displayed on the keyboard. Unit is displayed by rightward unit indicator light. To press ►► key it can display different run status supervision parameter circularly. Pressing PRG and ▲ , ▼ to switch and display status will be switched to constant supervision parameter b000 (namely set frequency), which is set by P063, display automatically if there is no key pressed within 1 minute - 35 - PR6000 series inverter operation manual Failure alarm display status The inverter enters into failure alarm display status upon detecting failure signal and displays failure code sparklingly (as shown in Fig.4-5); To press PRG PRG enters into program mode to check b group parameter. It can be carried on failure restoration by pressing key STOP on the keyboard, control RESET terminal or communication command after troubleshooting. Keep displaying failure code if failure exists continuously. Diagram 4-5 Failure alarm display status Warning For some serious failure, such as inverse module protection, over current, over voltage etc., must not carry on failure reset forcibly to make the inverter run again without failure elimination confirmed. Otherwise danger of damaging the inverter would be caused. Function code editing status Under waiting, run or failure alarm status, press PRG key, can enter into editing status and editing status is displayed according to two classes’ menu mode, as shown in diagram 4-6. The sequence is function code→ function code parameter; pressing SET key can enter into one class by one class. Under function parameter display status, to press SET key to carry on parameter storage operation, to press PRG key can only come back to upper class menu without storing modified parameter. PRG SET PRG PRG PRG Stop status parameter display or run status parameter display or fault alarm display PRG SET Editing status Diagram 4-6 Programming display status of operating panel - 36 - PR6000 series inverter operation manual 4.2.5 Method for using panel Can carry on various operations to the inverter through operating panel, for example: Status parameter display switching: Pressing key ►►to display b group status supervision parameter.Method for switching is shown as diagram 4-7: Parameter 50.00 LED Display Output frequency Output current ►► ►► ►► ►► Parameter Parameter Press key Parameter Output voltage Parameter Set frequency Terminal status Motor speed ►► ►► Diagram 4-7 Example of Run status parameter display operating 1 Only b000 b012 status parameters can be displayed when shipping out the inverter. SET 2 Pressing SET key to switch into defaulting supervision display status directly when the user see about status supervision parameter. Defaulting supervision parameter in stop status is set frequency and in run status, it is output frequency. Setting of function code parameter Take function code P052 modified from 5.00Hz to 8.50Hz as example. LED 50.00 b000 P000 PRG PRG Display Enter into Enter into Press Key Stop editing status group P parameter parameter display status P052 ▲ Confirm function group to enter into class 2 menu 05.00 05.00 ►► SET Confirm function code Amend parameter and choose parameter 50.00 P052 08.50 08.00 08.00 PRG SET ▲ ►► ▲ Edit editing status Store the amended value and return to class 2 menu to display the next function code Amend parameter Amend Amend parameter parameter and choose parameter 5 8 0 5 Diagram 4-8 Example of editing parameter operation - 37 - PR6000 series inverter operation manual Description: under menu status, if the parameter has no flashing digit, this function code can not be modified, possible reasons are as follows: 1 This function code is the parameter that is not amendable, for example, actual detected status parameter, run record parameter etc.; 2 This function code can not be modified under run status and can be changed after stopping running 3 When parameter is protected, all the function codes can not be modified. Jog run operation Assumed keyboard as current run command channel, jog run frequency 5Hz, in stop status, the example as follows: LED 50.00 5.00 0.01 50.00 0.01 Display Press key Press Wait Releas e Hold JOG Display set frequency JOG JOG Display run by output frequency Stop Output frequency down to 0Hz and stop Output frequency up to 5HZ. Diagram 4-9 Example of jog run operation Run, stop and forward/reverse switching Assumed keyboard as current run command channel, specified frequency 20.00Hz, forward run, in waiting status, the example as follows: LED 20.00 Display Press key FWD 00.01 Up FWD REV REV FWD 20.00 Down 00.00 Up 20.00 Down 00.00 Up 20.00 RUN ►► ►► Stop and Display running display set output frequency frequency that is up to 20.00 Hz forward running Display running Display running output frequency output frequency that is down to 0Hz Down to 0Hz in in forward running reverse running, up to and is up to 20. 20.00Hz in forward 00Hz in reverse running running. Diagram 4-10 Example of jog run operation 20.00 STOP RESET Stop In stop status, display set frequency Specified frequency keyboard ▲,▼key providing operation Assumed current status is stop parameter stop status (P004=1), the operation as follow: (1) Frequency adjustment is provided with integral way; (2) Pressing ▲ key not release, the lowest digit increase at first; if the tens digit carries on, tens digit increase; if the hundreds digit carries on, - 38 - PR6000 series inverter operation manual hundreds digit increase…. Pressing ▲ the ▲ key again after the key is released, value increases from lowest digit again. (3)Pressing ▼ key not release, the lowest digit decrease at first; if the tens digit carries on, tens digit decrease; if the hundreds digit carries on, hundreds digit decrease…. Pressing the ▼ key again after the key is released, value decreases from lowest digit again. 4.3 Inverter electrification 4.3.1 Check before electrification Please carry on wiring based on operation requirement provided in “Inverter wiring” of this manual. 4.3.2 Initial electrification Close input side AC power supply switch after correct wiring and power supply confirmed, electrify the inverter and keyboard LED display starting status, contactor closes normally, and LED displaying set frequency shows that electrification is finished. First electrification operation process is shown as diagram 4-11. Enter Wiring No Whether connection is correct Yes No Whether input voltage is correct Display dynamic starting picture No Yes No Hear the attracting sound Yes Display set frequency Success Yes in electrifyin g No Failure in electrifying Inspect reason Diagram 4-11 Flow chart of inverter initially electrified operation - 39 - PR6000 series inverter operation manual Chapter 5 Function parameter table 5.1 Introduction of symbol @—Parameter function is non-standard option one; ×—Parameter can not be changed in process of running √—Parameter can be changed in process of running 5.2 Function parameter table Function Code Name & Definition Set Range Minimum Unit Factory Default Modification 0.01 Hz 50.00Hz × Basic parameter P000 Load motor rated frequency 50.00Hz~400.0Hz P001 Load motor rated voltage 1V~500V 1V P002 Load motor rated current 0.1A~999A 0.01 A P003 Load motor rated speed 1~24000 1 rpm P004 Frequency input channel selection P005 Freq. digit setting 0:Panel analog potentiometer setting 1:Keyboard digit setting 1 2:UP/DOWN terminal digit setting 2 3: AI1 analog voltage signal setting 0 10V 4:AI1 analog current signal setting 0 20mA 5:Terminal pulse(0.0 20.0k) 6:AI1+AI2 setting 7:AI1-AI2 setting 8:AI1+ AI2-10mA/5v 9:Upper machine serial port setting 0.0Hz ~ Upper limit freq. P006 Running command selection 0:Available keyboard run control 1:Available external terminal run command control 2:Available serial port run command control P007 Run direction setting 0: Identical with the setting direction 1: Opposite to setting direction 2: Prevent reversing - 40 - Determined by machine type Determined by machine type Determined by machine type × × × 1 0 √ 0.01 Hz 50.00Hz √ 1 0 √ 1 0 √ PR6000 series inverter operation manual Function Code Name & Definition Set Range Minimum Unit Factory Default Modification P008 Maximal operation frequency 50.00 Hz ~400.0Hz 0.01 Hz 50.00 Hz × P009 Upper limit freq. Lower limit freq.~ Maximal operation frequency 0.01 Hz 50.00 Hz × P010 Lower limit freq 0.0Hz ~ 0.01 Hz 0.0Hz × P011 V/F curve setting 0: Linear V/F curve mode 1: Suqare V/F curve mode 2: Customer self-defined V/F curve mode 1 0 × P012 V/F freq.value F2 [P014]-50.00Hz 0.01 Hz 0.00Hz P013 V/F volt. value V2 [P015]-100% 0.1% 0.0% P014 V/F freq.value F1 0-[P012] 0.01 Hz 0.00Hz P015 V/F volt. value V1 0-[P013] 0.1% 0.0% P016 Torque boost setting 0~30% 1% P017 Acceleration (Acc.) time 1 0.1~6000.0S 0.1 Sec P018 Deceleration (Dec.) time 1 0.1~6000.0S 0.1 Sec P019 AI1 input lower-limit voltage 0.0 V ~ [P020] 0.1 V 0.0V √ P020 AI1 input upper-limit voltage [P019] ~ 10.0 V 0.1 V 10.0 V √ P021 AI2 input lower-limit current 0.0mA ~ [P022] 0.1 A 4.0 mA √ P022 AI2 input upper-limit current [P021] ~ 20.0mA 0.1 A 20.0 mA √ P023 External pulse input lower limit frequency 0.0KHz~[P024] 0.1 KHz 0.0KHz √ Upper limit freq. - 41 - Determined by machine type Determined by machine type Determined by machine type √ √ √ PR6000 series inverter operation manual Function Code Name & Definition Set Range Minimum Unit Factory Default Modification P024 External pulse input upper limit frequency [P023]~20.0KHz 0.1 KHz 10.0KHz √ P025 External pulse input gain 0.01~10.00 0.01 1.00 √ P026 P027 P028 P029 P030 P031 P032 Set freq. corresponding to min. analog input Set freq. corresponding to max analog input Delay time of analog input signal 10V analog meter AO1 output 10V analog meter output AO1 gain 10V analog meter output AO1 bias 0.0Hz ~ Upper limit freq. 0.01 Hz 0.0Hz √ 0.0Hz ~ Upper limit freq. 0.01 Hz 50.00Hz √ 0.1 ~ 5.0 S 0.1 Sec 0.5S × 0: Run frequency 1: Motor speed 2: Output current 3: Output voltage 4: PID feedback quantity 1 0 √ 30%~200% 1V 100% √ 0.0 0~ 3.00 0.01 V 2.00 √ Minimum Unit Factory Default Modification 1 0 √ √ × × × × Reserved Auxiliary parameter Function Code Name & Definition P033 Starting way P034 Starting freq. 0.0 ~ 20.00Hz 0.01 Hz 0.0Hz P035 Starting freq. duration 0.0~30.0S 0.1 S 0.0S P036 DC brake voltage at starting 0 ~ 20% 1 0% P037 DC brake time at starting 0.0 ~ 20.0 S 0.1 Sec 0.0 S P038 FWD/REV dead time 0.0~10.0S 0.1 Sec 2.0S Set Range 0: Start with starting frequency 1: First brake, then start. 2: Speed tracking start @ - 42 - PR6000 series inverter operation manual Function Code Name & Definition P039 Acc./Dec. mode selection Minimum Unit Factory Default 0: Linear Acc/Dec mode 1: S curve Acc/Dec mode 1 0 0: Decelerating and stopping 1: Free stop 1 0 Set Range Modification × √ × P040 Stop mode P041 DC brake starting freq. at stopping 0.0~20.00HZ 0.01 Hz 3.00Hz P042 DC brake voltage when stopping 0 ~ 20% 1 0 √ P043 DC brake time when stopping 0.0 ~ 30.0 Sec 0.1 Sec 0.0S × P044 Power-off restart setting 1 0 × P045 Power-off waiting time before restarting 0.0~20.0S 0.1 Sec 1.0 × P046 Failure self-reset times 0, 1, 2, 3 1 0 × P047 Failure self-reset interval 2~30S 1 Sec 5S × 1 0 × 0.1% 0.0% × 1 0 × × P048 P049 P050 Automatic energy-saving run Slip compensation setting AVR function 0: No action 0:No action 1: Action 1: Action 0.0~20.0% 0: No action 1: Action P051 Carrier freq. adjustment 1.0 ~ 8.0KHz 0.1 KHz Determined by machine type P052 Jog run frequency 0.0 ~ 50.00Hz 0.01 Hz 10.00Hz √ P053 Jog Acc. time 0.1 ~ 6000.0 S 0.1 10.0S √ P054 Jog Dec time 0.1 ~ 6000.0 S 0.1 10.0S √ P055 Acc. time 2 0.1 ~ 6000.0 S 0.1 Sec Determined by machine type √ - 43 - PR6000 series inverter operation manual Function Code Name & Definition Set Range Minimum Unit Factory Default Modification P056 Dec. time 2 0.1 ~ 6000.0 S 0.1 Sec Determined by machine type √ P057 Avoiding resonant frequency point 1 Lower limit freq. ~ Upper limit freq. 0.01 Hz 0.0Hz √ P058 Avoiding resonant frequency point 1 bandwidth 0.0 ~ 10.00Hz 0.01 Hz 0.0Hz √ P059 Avoiding resonant frequency point 2 Lower limit freq. ~ Upper limit freq. 0.01 Hz 0.0Hz √ P060 Avoiding resonant frequency point 2 bandwidth 0.0 ~ 10.00Hz 0.01 Hz 0.0Hz √ P061 Avoiding resonant frequency point 3 Lower limit frequency ~ Upper limit frequency 0.01 Hz 0.0Hz √ P062 Avoiding resonant frequency point 3 bandwidth 0.0 ~ 10.00Hz 0.01 Hz 0.0Hz √ P063 LED run display parameter selection 0~12 1 0 √ P064 REV/JOG key function setting 1 1 × P065 Linear speed coefficient 0.01 ~ 100 0.01 1.0 √ P066 Closed-loop display coefficient 0.001 ~ 10 0.001 1.000 √ 0 REV 1 JOG - 44 - PR6000 series inverter operation manual Protection function Function Code P067 P068 P069 P070 Name & Definition Motor thermal relaying protection factor Automatic current limiting function Accelerating over current stalling prevention Over voltage stalling prevention Set Range Minimum Unit Factory Default Modification 30~110% 1% 100% × 0: No action 1: Action 1 1 × 40%~200% 1% 150% × 0: No action 1: Action 1 1 × Minimum Unit Factory Default Modification 1 1 × 1 2 × 1 3 × 1 15 × 1 17 × 1 21 × Digital input and output Function Code Name & Definition P071 Input terminal DI1 function selection 0 ~ 20 P072 Input terminal DI2 function selection 0 ~ 20 P073 Input terminal DI3 function selection 0 ~ 20 P074 Input terminal DI4 function selection 0 ~ 20 P075 Input terminal DI5 function selection 0 ~ 20 P076 Input terminal DI6 function selection 0 ~ 21 Set Range 0: Leave control terminal unused 1: Multi-speed selection 1 2: Multi-speed selection 2 3: Multi-speed selection 3 4: Acc/Dec time terminal 5: Reserved 6: Forward jog control 1 7: Reverse jog control 1 8: Free stop control 9: Freq. increasing command (UP) 10:Freq. decreasing command (DOWN) 11: External device failure input 12: Simple PLC pause control 13: Three-line run control 14: DC brake order 15: External reset input 16: Reserved 17: Jog control 2 18: Reserved 19:Triggering signal input of counter @ 20: Counter clears and inputs @ 21:Pulse frequency input @ - 45 - PR6000 series inverter operation manual Digital input and output Function Code Name & Definition P077 Two-line/three-lin e run control Set Range 0: Two-line control mode 1 1: Two-line control mode 2 2: Three-line control mode 0:Inverter running indication 1:Freq./speed arriving signal(FAR) 2:Freq./speed level detecting signal (FDT) 3:Inverter under -voltage blockage shutdown 4:External failure input 5:Output freq. reaching upper limit 6:Output freq. reaching lower limit 7:Inverter zero speed running 8:Programmable multi-speed run ending 9: Inverter overload alarming signal 10: Interior counter reaches final valu@e 11:Interior counter reaches specified value@ Minimum Unit Factory Default Modification 1 0 × 1 0 √ 1 1 √ P078 Open collector output terminal DO1 setting P079 Open collector output terminal DO2 setting P080 Freq. checkout scope(FAR) 0.0~15.00 Hz 0.01 Hz 5.00Hz √ P081 FDT level setting 0.0 Hz~ Upper limit frequency 0.01 Hz 10.00Hz √ P082 FDT lag 0.0 Hz~ 30.00Hz 0.01 Hz 1.00Hz √ P083 Overload pre-alarm level 20~110% 1.0% 100% × P084 Overload pre-alarming time 0.0~15.0S 0.1 S 1.0 × - 46 - PR6000 series inverter operation manual Simple multi-speed running parameter Function Code Name & Definition Minimum Unit Factory Default Modification P085 Programmable multi-speed running setting 1 0 × P086 Section 1 output freq. Lower limit frequency~ Upper limit frequency 0.01 Hz 5.00Hz √ P087 Section 2 output freq. Lower limit frequency~ Upper limit frequency 0.01 Hz 10.00Hz √ P088 Section 3 output freq. Lower limit frequency~ Upper limit frequency 0.01 Hz 20.00Hz √ P089 Section 4 output freq. Lower limit frequency~ Upper limit frequency 0.01 Hz 30.00Hz √ P090 Section 5 output freq. Lower limit frequency~ Upper limit frequency 0.01 Hz 40.00Hz √ P091 Section 6 output freq. Lower limit frequency~ Upper limit frequency 0.01 Hz 45.00Hz √ P092 Section 7 output freq. Lower limit frequency~ Upper limit frequency 0.01 Hz 50.00Hz √ P093 Section 1 run time 0.0 ~ 6000.0 S 0.1 Sec 20.0 Sec × P094 Section 1 run direction 1 0 × P095 Section 1 Acc Dec time 0.1 ~ 6000.0 S 1 Sec 20.0 Sec √ P096 Section 2 run time 0.0 ~ 6000.0 S 0.1 Sec 20.0 Sec × P097 Section 2 run direction 1 0 × P098 Section 2 Acc/Dec time 1 Sec 20.0 Sec √ Set Range 0: no action 1: Single circulation 2: Consecutive circulation 3: Keeping final value after single circulation 0: Forward 0: Forward 1: Reverse 1: Reverse 0.1 ~ 6000.0 S - 47 - PR6000 series inverter operation manual Function Code Name & Definition Set Range Minimum Unit Factory Default Modification P099 Section 3 run time 0.0 ~ 6000.0 S 0.1 Sec 20.0 Sec × P100 Section 3 run direction 1 0 × P101 Section 3 Acc/ Dec time 0.1 ~ 6000.0 S 1 Sec 20.0 Sec √ P102 Section 4 run time 0.0 ~ 6000.0 S 0.1 Sec 20.0 Sec × P103 Section 4 run direction 1 0 × P104 Section 4 Acc/Dec time 0.1 ~ 6000.0 S 1 Sec 20.0 Sec √ P105 Section 5 run time 0.0 ~ 6000.0 S 0.1 Sec 20.0 Sec × P106 Section 5 run direction 1 0 × P107 Section 5 Acc/Dec time 0.1 ~ 6000.0 S 1 Sec 20.0 Sec √ P108 Section 6 run time 0.0 ~ 6000.0 S 0.1 Sec 20.0 Sec × P109 Section 6 run direction 1 0 × P110 Section 6 Acc/Dec time 0.1 ~ 6000.0 S 1 Sec 20.0 Sec √ P111 Section 7 run time 0.0 ~ 6000.0 S 0.1 Sec 20.0 Sec × P112 Section 7 run direction 1 0 × P113 Section 7 Acc/Dec time 1 Sec 20.0 Sec √ 0: Forward 0: Forward 0: Forward 0: Forward 0: Forward 1: Reverse 1: Reverse 1: Reverse 1: Reverse 1: Reverse 0.1 ~ 6000.0 S - 48 - PR6000 series inverter operation manual Wobbling and measuring parameter Function Code Name &Definition Set Range Minimum Unit Factory Default Modification P114 Wobbling function selection 0: Wobbling function not used 1: Wobbling function used 1 0 × P115 Wobbling upper limit [P116] ~ Upper limit frequency 0.01 Hz 20.00Hz √ P116 Wobbling lower limit Lower limit frequency ~ [P115] 0.01 Hz 5.00Hz √ P117 Kick frequency 0.0Hz ~ 5.00Hz 0.01 Hz 0.50Hz √ P118 Triangular wave rise time 0.1 ~ 6000.0 S 0.1 Sec 10.0 √ P119 Triangular wave fall time 0.1 ~ 6000.0 S 0.1 Sec 10.0 √ P120 Reserved P121 Reserved P122 Setting length@ 0.001Km -- √ P123 Actual length@ 0.001Km -- √ P124 Length multiple @ 0.001 30.000 0.001 -- √ P125 Length correction factor @ 0.001 1.000 0.001 -- √ 100.00cm 0.01cm -- √ 1 -- √ P126 Perimeter of measuring axle@ P127 Pulse per rotation of axle@ Note 0.000 0.0 65.535(Km) 65.535Km(power-off storage) 0.01 1 9999 1 Wobbling and measuring function parameter group is optional group 2 If need wobbling and measuring function parameter group, user may specify when ordering. - 49 - PR6000 series inverter operation manual Process PID control parameter Function Code Name &Definition Set Range 0 1 2 3 4 5 Common inverter function Common PID control Reserved Reserved Reserved Reserved Minimum Unit Factory Default Modification 1 0 × 1 0 × 0.01 V 0.0V × 1 1 × P128 PID action selection P129 PID provision channel selection P130 Digital setting of specified quantity P131 PID feedback channel selection P132 Reserved P133 Reserved P134 PID proportional gain P 0.01 ~ 10.00 0.1 0.50 √ P135 PID integral time Ti 0.0 ~ 100.0 Sec 0.1 Sec 10.0Sec √ P136 PID sampling time 0.01 ~ 1.0sec 0.01 Sec 0.10Sec × P137 PID deviation margin 0.0~20% 0.10% 0.0% √ 0 Digit keyboard input 1 External voltage signal AI1 (0~10V) 2 External current signal AI2(4~20mA) 3 Communication setting 0.00~10.00V 0 voltage signal AI1(0~10V) 1 current signal AI2(4~20mA) - 50 - PR6000 series inverter operation manual Function Code Name &Definition Set Range Minimum Unit Factory Default Modification P138 Reserved P139 Min. specified quantity 0.0~Max. specified quantity P141 0.10% 0.0% √ P140 Feedback quantity corresponding to min. specified quantity 0.0~100.0% 0.10% 0.0% √ P141 Max. specified quantity Min specified quantity P139~100.0% 0.10% 100.0% √ P142 Feedback quantity corresponding to max. specified quantity 0.0~100.0% 0.10% 100.0% √ P143 Closed-loop preset frequency 0.0~ Upper limit frequency 0.01 Hz 0.00 × P144 Closed-loop preset frequency duration 0.0~6000.0S 0.1 Sec 0.0 × P145 Sleeping threshold P146~100.0% 0.1% 90.0% √ P146 Waking threshold 0.0%~P145 0.1% 0.0% √ P147 Sleeping/waking frequency checkout time 0.0~6000.0S 1 Sec 0 × - 51 - PR6000 series inverter operation manual Communication parameter Function Code Name &Definition Set Range Minimum Unit Factory Default Modification P148 Local communication address 1 ~ 30(0: host setting) 1 1 × 1 0 × 1 3 × 0.01 1.00 √ 0 All parameters are allowed to change, except some parameters in running status. 1 Except digit setting frequency and this parameter, other parameters is not permitted to amend. 2 Parameters are forbidden to overwrite except this parameter 1 0 √ 0 Parameter overwrite 1 Clear malfunction storage information 2 All parameters restore to manufactory default value 1 0 × 0 1 0 × P149 Data format P150 Baud rate option P151 Communication setting scale P152 Parameter write protection Manufacturer password input 0 No checkout 1 Even checkout 2 Odd checkout (1 start bits 8 data bits 0 1 2 3 4 5 1 stop bit) 1200 2400 4800 9600 19200 38400 0.01~10 P153 Parameter initialization Clearance of fault record P154 Power-off storage of digital setting frequency P155 Counter final value setting@ [P156] - 60000 1km 1 × P156 Counter specified value setting@ 1 – [P155] 1km 1 × No storage 1 Storage - 52 - PR6000 series inverter operation manual Function Code Name &Definition Minimum Unit Factory Default P157 AI1 input point 1 voltage P019 P158 Set point 1 frequency 0.1V 1.0V 0.00% ~ 0.1% 10.0% P159 AI1 input point 2 voltage P157 ~ P160 Set point 2 frequency P161 0.1V 2.0V P158 P161 AI1 input point 3 voltage ~ P162 0.1% 20.0% P159 ~ P163 0.1V 3.0V P162 Set point 3 frequency P160 ~ P164 0.1% 30.0% P163 AI1 input point 4 voltage P161 ~ P165 0.1V 4.0V P164 Set point 4 frequency P162 ~ P166 0.1% 40.0% P165 AI1 input point 5 voltage P163 ~ P167 0.1% 5.0V P166 Set point 5 frequency P164 ~ P168 0.1V 50.0% P167 AI1 input point 6 voltage P165 ~ P169 0.1% 6.0V P168 Set point 6 frequency P166 ~ P170 0.1% 60.0% P169 AI1 input point 7 voltage P167 ~ P171 0.1% 7.0V P170 Set point 7 frequency P168 ~ P172 0.1V 70.0% P171 AI1 input point 8 voltage P169 ~ P173 0.1% 8.0V P172 Set point 8 frequency P170 ~ P174 0.1% 80.0% P173 AI1 input point 9 voltage P171 ~ P020 0.1% 9.0V P174 Set point 9 frequency 0.1% 90.0% P175 P193 P194 P205 Set Range P172 ~ P159 P160 ~100.0% P027 Modification √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Manufacturer parameter 1 ―― ―― ―― ―― Manufacturer parameter 2 ―― ―― ―― ―― - 53 - PR6000 series inverter operation manual System monitoring parameter NO. Name Explain Minimum Unit b000 Current output freq. Current output freq 0.01Hz b001 Set frequency Current set frequency 0.01Hz b002 Output current Virtual value of current output current 0.1A b003 Output voltage Virtual value of voltage output current 1V b004 Load motor speed Load motor actual speed 1(r/m) b005 Running linear speed Current running linear speed 1(r/m) b006 Set linear speed Current set linear speed 1(r/m) Current DC bus voltage 1V b007 bus voltage Module temperature b009 Set PID value Set closed-loop value -- Feedback PID value Feedback closed-loop value -- b011 Accumulative run time Inverter accumulative run time 1 hour b012 Terminal state Digital input/output terminal state -- b013 First failure code First failure record -- b014 Second failure code Second failure record -- b015 Third failure code Third failure record -- b016 Fourth failure code Fourth failure record -- b017 Last failure bus voltage Last failure bus voltage -- b018 Last failure output current Last failure output current -- b019 Last failure output frequency Last failure output frequency -- b020 Last failure run time Last failure run time -- b021 Last failure module temperature Last failure module temperature -- b010 IGBT radiator temperature 1 b008 - 54 - Factory Default Modificati on × × × × × × × × × × × × × × × × × × × × × × PR6000 series inverter operation manual Chapter 6 Specification of function 6.1 Basic parameter P000 Load motor rated fequency 50.00Hz~400.0Hz 50.00Hz P001 Load motor rated voltage 1V~500V 380V P002 Load motor rated current 0.1A~999A P003 Load motor rated speed 1~24000 rpm Determined by machine type Determined by machine type This group of parameters defines the rated voltage, rated current and rated frequency of load motor, please set them correctly, otherwise, the load motor would be likely to run abnormally. P004 Selection of running frequency setting way 0~9 0 0 Panel analog potentiometer setting Set running frequency by panel analog potentiometer 1 Setting of operation panel Parameter P005 is used to set the running frequency, in running, press the key ▲/▼ to adjust the running frequency, but the amended frequency is not stored in the parameter P001 when power is off, if need power-off storage, please set the parameter P154 digital frequency memory function. 2 Terminal UP/DOWN setting Parameter P005 is used to set the running frequency, in running, adjust the running frequency by making and breaking external control terminal UP / DOWN, when UP-COM closes, the frequency will rise; when DOWN-COM closes, frequency will fall; and when UP/DOWN closes or breaks together with COM, the frequency will keep constant. The amended frequency is not stored in the parameter P005 when power is off, if need power-off storage, please set the parameter P154 digital frequency memory functions. 3 Analog voltage signal setting 0 10V External analog voltage setting is used as set frequency. Please refer to parameter P019, P020, P026 and P027. 4 Analog current signal setting 0 20mA External analog current setting is used as set frequency. Please refer to parameter P021, P022, P026 and P027. 5 Terminal pulse setting(0.0 20.0k) Pulse frequency input from terminal DI6 is used as the set frequency, the corresponding relation between input frequency and set frequency is determined by P023, P024 and P025. - 55 - PR6000 series inverter operation manual 6 AI1+AI2 setting The sum of external analog voltage and current is used as set frequency. Please refer to parameter P019, P020, P021, P022, P026 and P027. 7 AI1-AI2 setting The difference of external analog voltage and current is used as set frequency. Please refer to parameter P019, P020, P021, P022, P026 and P027. 8 AI1+ AI2-10mA/5V setting The sum of external analog voltage and current setting and -10mA is used as set frequency. Please refer to parameter P019, P020, P021, P022, P026 and P027. 9 Upper machine serial communication setting Change the set frequency by set frequency command of RS485 serial port. P005 Running freq. digit setting 0.0Hz~ Upper limit freq. 50.00Hz When the setting way of running frequency is 1, namely, when the operating panel sets P004=1 , this function parameter is the initial set frequency of inverter. P006 Running command selection 0~2 0 This parameter is used to choose the running commands; there are total three running commands for selecting. 0 Available keyboard run control Press RUN, STOP and REV/JOG on the operating panel to control the start and stop 1 Available external terminal run command control Use external control terminal FWD and REV to control the start and stop. 2 Available serial port runs command control Control the start and stop by the serial port. P007 Run direction setting 0~2 0 This function is used to control the run direction. 0 Identical with the set direction The actual running direction is identical with the set direction. 1 Opposite to set direction When this way is chosen, the actual output phase sequence of inverter is opposite to the set direction, if terminal controls, FWD-COM will close, the motor will rotate reversely. The function of RUN key on the keyboard turns to reverse running. 2 Prevent reversing The inverter only runs forward. P008 Max operation frequency 50.00 Hz ~400.0Hz 50.00HZ Max output frequency is the inverter possible output max frequency. - 56 - PR6000 series inverter operation manual P009 Upper limit freq. Lower limit freq.~ Maximal operation frequency P010 Lower limit freq 0.0 Hz ~Upper limit freq. 50.00HZ 0.0Hz Upper limit frequency is set to the upper limit of output frequency, shown as f3 in diagram 6-1 Lower limit frequency is set to the lower limit of output frequency, shown as f1 in diagram 6-1 Basic frequency f2 is the min output frequency corresponding to output max voltage. In diagram 6-1, Vmax represents max output voltage of inverter. Output voltage Vmax f1 f2 f3 f4 Output frequency Diagram 6-1 Relation of voltage and frequency P011 V/F curve setting 0~2 0 P012 V/F freq. value F2 [P014]-50.00Hz 0.00Hz P013 V/F volt. value V2 [P015]-100% 0.0% P014 V/F freq. value F1 0-[P012] 0.00Hz P015 V/F volt. value V1 0-[P013] 0.0% This group of function codes defines the flexible V/F setting way of inverter, to meet the demands of different load characteristics. According to definition of P011, two fixed curves and self-defined curve can be chosen. 0 Linear mode, applicable for most loads, is shown as the straight line of diagram 6-2. 1 Square mode, applicable for load such as fan, water pump, is shown as the curve of diagram 6-2. 2 Self-defined V/F curve/frequency control mode - 57 - PR6000 series inverter operation manual Output voltage 0 1 Output frequency Diagram 6-2 V/F curve mode When P011=2, customer self-defined torque characteristic curve of V/F curve is shown as diagram 6-3, user can adopt the way of amending (V1 F1),(V2 F2)three-point polygonal line to define V/F curve, to meet the demand of special load. voltage 100 V2 V1 Output frequency Hz F1 F2 Fb Vb V1~V2 Section 1 and 2 voltage percentage of multi-section V/F curve; F1, F2: Section 1~2 frequency point of multi-section V/F curve. Diagram 6-3 customer self-defined V/F curve P016 Torque boost setting 0~30% Determined by machine type To compensate the low-frequency torque characteristic, the output voltage may be compensated to a certain extent, to improve the on-load capability of inverter. Output voltage V m ax V b fN Diagram 6-4 Torque boost - 58 - Output frequency PR6000 series inverter operation manual P017 Acc. time 1 0.1~6000.0S Determined by machine type P018 Dec. time 1 0.1~6000.0S Determined by machine type Acceleration time denotes the time from zero-frequency acceleration to upper-limit frequency, shown as t1 in diagram 6-5. Deceleration time denotes the time from upper-limit frequency deceleration to zero frequency, shown as t2 in diagram 6-5. Output frequency Upper-limit frequency f t1 t2 Time Diagram 6-5 Definition of Acc./Dec. time P019 AI1 input lower-limit voltage 0.0 V ~ [P020] 0.0V P020 AI1 input upper-limit voltage [P019] ~ 10.0 V 10.0 V Input range of defined analog input voltage channel is shown in parameter P026 and P027 (set with actual situation) P021 AI2 input lower-limit current 0.0mA ~ [P022] 4.0 mA P022 AI2 input upper-limit current [P021] ~ 20.0mA 20.0 mA Input range of defined analog input current channel is shown in parameters P026 and P027 (set with actual situation) P023 P024 P025 Lower limit frequency input from external pulse Upper limit frequency input from external pulse Gain input from external pulse - 59 - 0.0KHz~[P024] 0.0KHz [P023]~20.0KHz 10.0KHz 0.01~10.00 1.00 PR6000 series inverter operation manual This is non-standard function, if need, please specify when ordering; the relation between pulse and set frequency is shown as following diagram. Fmax Set frequency Fmax Set frequency Fmin Fmin A A Amin A PULSE setting Amax Min setting Amax Amin Amax (2) Negative action characteristics (1) Positive action characteristics Amin Min setting Fmin Min setting corresponding to frequency. Fmax Max setting corresponding to frequency. Diagram 6-6 Relation between pulse and set frequency Set freq. corresponding to min. analog input Set freq. corresponding to max. analog input P026 P027 0.0Hz ~ Upper limit freq. 0.0Hz ~ Upper limit freq. 0.0Hz 50.00Hz Parameters P026 and P027 are used for setting the corresponding relation between external analog input capacity and set frequency. The relation between frequency setting signal that is filtered and set frequency is shown as diagram 6-7, the voltage input and current input can realize positive action and negative action characteristics individually. Set frequency Set frequency fmax fmin fmin fmax Max analog input Min analog input Max analog input Min analog input Diagram 6-7 Corresponding relation between analog input capacity and set frequency - 60 - PR6000 series inverter operation manual P028 Delay time of analog input signal 0.1 ~ 5.0 S 0.5S The system filters analog signal input from external voltage input and external current with the setting filter time constant, to remove the influence from interference signal. The longer the time goes by, the stronger the interference resistance gets, in addition, the control is quite stable, but the response is slower; on the contrary, the shorter the time goes by, the more fast the response gets, but interference ability is poorer, and the control may be unstable. In the practice use, if the best value can not be determined, this parameter will be adjusted properly according to control and response situation. P029 10V analog meter AO1 output 0~4 1 This parameter defines the information output from analog voltmeter FM, there are five selections, and output range is 0-10V. 0 Running frequency 1 Motor speed 2 Output current 3 Output voltage 4 PID feedback quantity P030 10V analog meter output AO1 gain 30%~200% 100% This parameter defines the gain of output voltage of analog voltmeter FM, the analog voltage actual output value can be adjusted according to demands. P031 10V analog meter output AO1 bias 0.0 0~ 3.00 2.0 Due to influence of unit parameter dispersibility and running environment, the output voltage of analog output FM terminal may have a existence of certain zero drift, and this parameter is used to overcome the influence of zero drift. The output bias can be adjusted with the zero drift value. P032 Reserved - 61 - PR6000 series inverter operation manual 6.2 Auxiliary parameter P033 Starting way 0~2 0 0 Start with starting frequency The inverter starts with the initial set frequency (P034) and holding time of starting frequency (P035). 1 First brake, then starting. The inverter performs DC braking (refer to description of parameters P036 and P037), then, starts with way 0. It is applicable for the occasion that the load will occur forward/reverse running in the state of stop. 2 Speed tracking start (Non-stardard option) Track the speed and direction of motor first, and then enable in-service motor to do no-impact smooth starting with the tracking speed. It is suitable for the occasion that requires consecutive rotation like restarting of large-inertia load at instantaneous power failure. P034 Starting frequency 0.0 ~ 20.00Hz 0.00Hz P035 Starting freq. duration 0.0~30.0S 0.0S The starting frequency refers to the initial frequency when inverter starts, shown as fs in diagram 6-8. To ensure sufficient starting torque, a suitable starting frequency shall be set. Starting freq. duration refers the time held by starting frequency during starting inverter, shown as t1 in diagram 6-8. fmax Output frequency fs Time t1 Diagram 6-8 Starting frequency and holding time - 62 - PR6000 series inverter operation manual P036 DC brake voltage at starting 0 ~ 20% 0% P037 DC brake time at starting 0.0 ~ 20.0 S 0.0 S Parameters P036 and P037 are available when the starting way is first braking, then starting.(P033=1) The setting of starting DC brake voltage is corresponding to the percentage of inverter rated voltage. When the starting DC brake time is set to 0.0S, it will not have DC brake process. P038 FWD/REV dead time 0.0~10.0S 2.0S The time refers to the transition time waited by the inverter at the place of outputting zero frequency when an inverter transits from current running direction to reverse running, shown as t1 in diagram 6-9. Output frequency Time Diagram 6-9 FWD/REV dead time P039 Accelerating/decelerating mode selection 0~1 0 0 Linear Acc/Dec mode Output frequency increases or decreases with the constant slope, shown as diagram 6-10. 1 S curve Acc./Dec. mode Output frequency increases or decreases according to S curve, shown as diagram 6-10. Output frequency Straight line S curve At accelerating Time At decelerating Diagram 6-10 Selection of Acc./Dec. mode - 63 - PR6000 series inverter operation manual P040 Stop mode 0~1 0 0 Decelerating and stopping When the inverter receives the command of stop, it will reduce the output frequency gradually according to the deceleration time, when the frequency falls down to zero, the inverter will stop. 1 Free stop When the inverter receives the command of stop, it will stop outputting at once, and the load will stop freely with the mechanical inertia. DC brake initiative freq. when P041 0.0~20.00HZ 3.00Hz stopping P042 DC brake voltage when stopping 0 ~ 20% 0 P043 DC brake time when stopping 0.0 ~ 30.0 Sec 0.0S P041 refers the frequency when DC braking begins during decelerating and stopping. P042 refers the percentage between output voltage of DC brake at stopping and rated output voltage of inverter. P043 refers the duration of stopping DC brake, when the brake time at stopping is set to O.0S, without DC brake process. The setting of this group of parameters is determined with actual situation. Note: Function of DC brake at stopping is invalid when performing free stop. P044 Power-off restart setting 0 No action 1 Action 0 P045 Power-off waiting time before restarting 0.0~20.0S 1.0 This group of parameters determines the inverter starts running automatically or not and displays the waiting time before running automatically when the inverter is re-electrified. When P044 is set to 0, the inverter can’t run automatically again after re-electrified. When P045 is set to 1, under the condition of being re-electrified, the inverter will start automatically with the speed tracking restart way after it waits P047 defined time if it meets the starting conditions. In the restarting waiting time, input of any running command is invalid, if the stop command is been inputted, the inverter will remove the speed track restarting status automatically and come back to normal stopping status. The inverter is determined to run automatically according to the setting of this parameter, running status of power-off instant, control command status of power-on instant. - 64 - PR6000 series inverter operation manual P046 Failure self-reset times 0~3 0 P047 Failure self-reset interval 2~30S 5S The fault self-reset function is used to make the inverter that can’t run for load fluctuation or other reasons resume to run with the set times (P046) and interval (P047). In self-resetting course, the inverter resumes to run with the speed tracking restart way. If in the range of the reset times by setting, the inverter can’t come back to run normally, it will make the fault protection. The self-reset time is set to 0 that means the self-reset operation is forbidden and the inverter is provided with fault protection at once. P048 Automatic energy-saving run 0 No action 1 Action 0 0 No automatic energy-saving running. 1 Automatic energy-saving running. Through detecting the load current, the inverter adjusts output voltage automatically to minimize the product of load voltage and current (electric power), to get the aim of saving energy. P049 Slip compensation setting 0.0~20.0% 0.0% In practice use, the motor speed would be affected by load torque; consequently, the actual speed would deviate from expected value. Through slip compensation, the inverter will adjust output frequency with the motor load torque, to reduce the speed change with the load. P050 AVR function 0 No action 1 Action 0 0 No stabilize voltage automatically 1 Stabilize voltage automatically When the input voltage of inverter deviates from the rated value, this function can be used to keep the constant of output voltage, it is also effective when input voltage is higher than rated value. Determined by machine P051 Carrier freq. adjustment 1.0 ~ 8KHz type This parameter is used for setting the carrier frequency of inverter output PWM wave. Increasing the setting value of carrier frequency can reduce the noise of motor, but also can result in rise of inverter temperature. If the carrier frequency exceeds factory default, the inverter shall be used through being derated. - 65 - PR6000 series inverter operation manual P052 Jog run frequency setting 0.0 ~ 50.00Hz 10.00Hz P053 Jog Acc. time 0.1 ~ 6000.0 S 10.0S P054 Jog Dec. time 0.1 ~ 6000.0 S 10.0S This group of parameters defines the relevant parameters of jog running. As is shown in diagram 6-11, t1 is the jog acceleration time, ts is the jog deceleration time, t2 is the jog running time, Fj is the jog running frequency. Output frequency Fj Time t1 t2 t3 Diagram 6-11 Jog running frequency and Acc./Dec. time P055 Acc. time 2 0.1 ~ 6000.0 S P056 Dec. time 2 0.1 ~ 6000.0 S Determined by machine type Determined by machine type This group of parameters defines Acc./Dec. time 2. The Acc./Dec.time 1~2 in the course of running can be defined with the multi-function terminal. P057 P058 P059 P060 P061 P062 Avoiding resonant frequency point 1 Avoiding resonant frequency point 1 bandwidth Avoiding resonant frequency point 2 Avoiding resonant frequency point 2 bandwidth Avoiding resonant frequency point 3 Avoiding resonant frequency point 3 bandwidth Lower limit freq. ~ Upper limit freq. 0.0Hz 0.0 ~ 10.00Hz 0.0Hz Lower limit freq. ~ Upper limit freq. 0.0Hz 0.0 ~ 10.00Hz 0.0Hz Lower limit freq. ~ Upper limit freq. 0.0Hz 0.0 ~ 10.00Hz 0.0Hz - 66 - PR6000 series inverter operation manual This group of parameters is mainly used for output frequency not meet the resonant frequency point; three skip frequency points can be set at most. When the skip frequency range is set to 0, the corresponding resonant frequency point has no function of skip. The output frequency of inverter can perform skip operation at some frequency points, shown as in diagram 6-12. Actual output frequency Skip frequency2 Skip frequency2 Skip frequency1 Skip frequency1 Frequency setting Diagram 6-12 P063 Skip frequency action LED run display parameter selection 0~12 0 This parameter is used for selecting the required display monitoring parameter, the information of monitor parameter is shown as table b000 b012 P064 REV/JOG key function setting 0 REV 1 JOG 1 The function of key REV/JOG on the panel is chosen by setting this parameter, the detailed operation is listed as follows: 0 This button is set to reverse function. 1 This button is set to jog function. P065 P066 Linear speed coefficient Closed-loop display oefficient 0.01 ~ 100 1.0 0.001 ~ 10 1.000 Non-stardard option,please state before orded. Linear speed display value=Running frequency * Speed display factor The display value of closed-loop specified quantity/feedback quantity= Closed-loop specified quantity/feedback quantity*Closed-loop parameter display factor - 67 - PR6000 series inverter operation manual 6.3 Protection parameter Motor thermal relaying protection P067 30~110% 100% factor For carrying out effective overload protection for different load motors, the overload protection factor of motor shall be set properly to limit the max current value that inverter permits to output. The motor relaying protection factor is the percentage between motor rated current value and inverter rated output current. Automatic current limiting P068 0 No action 1 Action 1 function 0 No action Never start the auto current-limit function in the state of stable speed. 1 Action Auto current-limiting function runs in the state of acceleration and deceleration as well as stable speed. The auto current-limiting function is used to perform real-time control against motor current, the current that is limited automatically doesn’t exceed the setting current-limiting level (P069),so as to prevent the fault tripping for over current impact, it is especially used on the loaded occasion that has large inertia or abrupt change. Accelerating over current stalling P069 40%~200% 150% prevention Auto current-limiting level defines the current threshold of auto current-limiting operation; the setting value is corresponding to the percentage of inverter rated current. P070 Over voltage stalling prevention 0 no action 1 action 1 If the voltage on DC side of inverter is higher than specified value, the output frequency can be kept constant, and when the voltage is lower than specified value, the inverter resumes to the state of speed regulation, the stalling setting helps to avoid rise of DC voltage during decelerating. - 68 - PR6000 series inverter operation manual 6.4 Digital input/output parameter P071 Input terminal DI1 function selection 0 ~ 20 0 P072 Input terminal DI2 function selection 0 ~ 20 0 P073 Input terminal DI3 function selection 0 ~ 20 0 P074 Input terminal DI4 function selection 0 ~ 20 0 P075 Input terminal DI5 function selection 0 ~ 20 0 0 ~ 21 0 P076 Input terminal DI6 function selection Multi-function input terminals DI1 DI6 are programmable multi-function input terminal, with rich functions that are good for choosing conveniently with demands, these terminals functions may be defined through setting the values of parameters P071 P076, the description of setting value and function is shown in following table. Se t Corresponding function Se t Corresponding function Se t Corresponding function 0 Leave control terminal unused 1 Multi-speed selection 1 2 Multi-speed selection 2 3 Multi-speed selection 3 4 5 Reserved 6 Forward jog control 1 7 Acc/Dec time selection Reverse jog control 1 8 Free stop control 9 Freq. increasing command (UP) 10 DOWN Freq. decreasing command (DOWN) 11 External device failure input 12 Simple PLC pause control 13 Three-line run control 14 DC brake order 15 External reset input 16 Wobbling cut-in selection 17 Jog control 2 18 Reserved 19 Triggering signal input of counter 20 Clear counter and input 21 Pulse frequency input Table 6-1 - 69 - PR6000 series inverter operation manual Aforementioned functions are described as follows: 1 3 Multi-speed selection terminal ON/OFF combination of multi-speed running selection can define 7-section speed running curve at most. Multi-speed selection terminal are chosen by parameters P071 P076, the multi-speed control of external terminal shall run by cooperating with the running command. The section speed controlled by terminal is shown as following table. Multi-speed selection terminal3 Multi-speed selection terminal2 Multi-speed selection terminal1 Frequency setting OFF OFF OFF No multi-speed OFF OFF ON operation Stage 1 freq. OFF ON OFF Stage 2 freq. OFF ON ON Stage 3 freq. ON OFF OFF Stage 4 freq. ON OFF ON Stage 5 freq. ON ON OFF Stage 6 freq. ON ON ON Stage 7 freq. Table 6-2 4 Acc./Dec. time selection terminal Can realize two selections of Acc./Dec. time. Acc./Dec. time selection terminal Acc./Dec. time OFF 1 ON 2 Table 6-3 6 Forward jog control terminal 1 Be used for indendently forward jog control terminal which don’t need the cooperation of FWD or REW terminal. 7 Reverse jog control terminal 1 Be used indendently for reverse jog control terminal which don’t need the cooperation of FWD or REW terminal. 8 Free stop control terminal Be used for free stop control terminal in the external terminal control mode - 70 - PR6000 series inverter operation manual 9 UP Frequency increasing control terminal Be used for increasing control of frequency 10 DOWN Frequency decreasing control terminal Be used for decreasing control of frequency 11 External fault input terminal Can be input the external equipment fault signal to enable inverter to perform fault monitoring against the external equipment. 12 Simple PLC pause terminal Used for carrying out pause control of PLC process, this terminal runs with zero frequency when it is effective, PLC running is not timed. 13 Three-line run control terminal Refer to parameter PO77. 14 DC brake command terminal Used for carrying out DC brake for motor at the time of stopping, this terminal realizes emergency stop and accurate location of motor. Please refer to the parameters P041 P043. 15 External reset input terminal When the inverter makes fault alarming, this terminal can perform reset against fault. Its function is identical with the STOP key on the keyboard. 16 Reserved 17 Jog control 2 Can not be used independently, it is necessary cooperating with FWD or REV terminal; the defaulting jog direction to Forward/Reverse jog the staring/stoping of inverter. 18 Reserved 19 Counter triggering signal input Count pulse input port of built-in counter, its pulse max frequency is 20Hz, and it can be used to store current count value when power of inverter fails. 20 Clear counter and input Clearing the built-in counter, it is used together with No.19 function (counter triggering signal input) - 71 - PR6000 series inverter operation manual 21 Pulse frequency input Only for multi-function terminal DI6, this function terminal receives pulse signal as the frequency setting. The relation between input signal pulse frequency and set frequency is shown as description of P023 P077 P025. Two-line/three-line run control 0~2 0 This parameter provides three different modes of controlling the run of inverter by external terminal 0 Two-line run mode 1 K2 K1 Run command K1 0 0 Stop K2 1 0 REV 0 1 FWD 1 1 Stop FWD REV COM Inverter Diagram 6-13 Two-line run mode 1 1 Two-line run mode 2 K2 K1 Run command K1 0 0 Stop K2 1 0 Stop 0 1 FWD 1 1 REV FWD REV COM Inverter Diagram 6-14 Two-line run mode 2 - 72 - PR6000 series inverter operation manual 2 Three-line run mode K1 FWD K2 DIi K3 REV COM Inverter Diagram 6-15 Three-line run mode Wherein: K1---- Forward switch K2---- Stop switch K3----Reverse switch DIi represents three-line control terminal, any one terminal of multi-function input terminals DI1 DI6 may be chosen, meanwhile, the corresponding terminal function is set to 13, that is, three-line control. P078 Open collector output terminal DO1 setting 0 ~ 11 0 P079 Open collector output terminal DO2 setting 0 ~ 11 1 Terminals DO1and DO2 are open collector output terminals, the following optional items of aforementioned parameters are provided, the same output terminal functions can be chosen repeatedly. 0 Inverter running signal When the inverter is in the state of running, it output the indication signal. 1 Freq. arriving signal(FAR) Please refer to the function description of parameter P080 2 Freq. level detecting signal(FDT) Please refer to the function description of parameter P081 3 Inverter under -voltage blockage shutdown When DC bus voltage is lower than under-voltage setting level, the inverter will output indication signal, and LED will display “P.OFF” 4 External failure input When making the external equipment fault alarming, the inverter will output indication signal. 5 Output freq. reaching high limit When the output frequency of inverter reaches upper limit frequency, and the setting frequency is more than or equal to running frequency, it will output indication signal. - 73 - PR6000 series inverter operation manual 6 Output freq. reaching low limit When the output frequency of inverter reaches lower limit frequency, and the setting frequency is less than or equal to running frequency, it will output indication signal. 7 Inverter zero-peed running When the inverter is in the state of running, and output frequency is 0, it will output the indication signal. 8 Programmable multi-speed running finished When one circle of programmable multi-speed operation is finished, the inverter will output indication signal. 9 Inverter overload alarming signal When the output current of inverter exceeds the overload alarming level, it will output indication signal after alarming time that has been set. P080 Freq. (FAR) checkout scope 0.0~15.00HZ 5.00Hz This parameter provides function 1 of parameters P078 and P079 with supplementary specification, shown as diagram 6-16. When output frequency of inverter is in the range of positive/negative checkout of setting frequency, preliminarily defines the effective open collector signal (low level) of output terminal of this function. DOi Output frequency Set frequency Checkout width Time Terminal DOi High High High resistanc resistanc resistanc Time e e e Diagram 6-16 Frequency arriving signal output P081 FDT level setting 0.0 Hz~ Upper frequency 10.00Hz P082 FDT lag 0.0 Hz~ 30.00Hz 1.00Hz This parameter provides function 2 of parameters P078 and P079 with supplementary specification, is used to set the frequency checkout level. As is shown in diagram 6-17, when the output frequency of inverter exceeds FDT level setting value, the terminal will output effective open collector signal (low level), when the output frequency is less than FDT signal (lag value), the terminal outputs invalid signal (high resistance). - 74 - PR6000 series inverter operation manual Output frequency FDT level set FDT signal (lag value) FDT level removed Time D Time Diagram 6-17 Frequency level checkout diagram P083 High Overload pre-alarm level resistance P084 Overload pre-alarm time High resistance 20~110% 100% 0.0~15.0S 1.0 This group of parameters realizes overload monitoring before performing the overload protection function, shown as diagram 6-18. Overload pre-alarm checkout level defines the current threshold of overlaod pre-alarm operation. its setting range is corresponding to percentage of rated current. The setting of overload pre-alarm checkout level shall be less than motor relaying protection factor usually. When the output current is equal to overload pre-alarm level, and the time of output current exceeds the setting time of overload pre-alarm operation, the overlaod pre-alarm operation will run. Output current Overload Pre-alarming checkout level Overlaod pre-alarming High operation High resistan resistan i ce ce Time of overload pre-alarming operation Time DOi Y Time Diagram 6-18 Overlaod pre-alarming operation diagram - 75 - PR6000 series inverter operation manual 6.5 Simple multi-speed running parameter Programmable multi-speed running P085 0~3 0 setting 0 No multi-speed running Programmable multi-speed run is invalid. 1 Stop after doing single circulation As is shown in diagram 6-19, when the inverter finishes one multi-speed running circulation, it will stop automatically, at this moment, it shall be given the running command again, then can restart. If the running time of some stage is zero, it will jump this stage to enter into next stage when running. f6 Output frequency f2 a2 a1 f1 d3 Dec. time 1 Time d5 d4 f4 f3 T2 f7 a5 a3 T1 d7 a6 f5 T3 T5 T4 T6 T7 Diagram 6-19 Stop way after simple multi-speed circulation running 2 Consecutive circulation As is shown in diagram 6-20, the inverter finishes one multi-speed circulation running to start to do next circulation running, it can’t stop this running until the stop command is input. Output frequency a1 a2 f1 a6 f5 f2 d3 d4 Diagram 6-20 d7 f7 a5 a3 T1 T2 f6 a2 d1 f1 a6 f5 f2 d5 f4 d3 d7 f7 a5 a3 d4 f3 T3 T4 T5 T6 T7 T1 T2 f6 d5 f4 f3 T3 T4 T5 T6 T7 Multi-speed consecutive circulation running way - 76 - Time PR6000 series inverter operation manual 3 Keeping final value after doing single-circulation running As is shown in diagram 6-21, the inverter finishes multi-speed single circulation, then, it will keep the running frequency and direction of last section automatically. (The time is not zero) f6 Output frequency f2 a6 a2 a1 f5 f1 d3 Time d5 d4 f4 f3 T2 f7 a5 a3 T1 d7 T3 T4 T5 T6 T7 Diagram 6-21 Keeping final value running after doing multi-speed single circulation P086 P087 P088 P089 P090 P091 P092 Section 1 output freq. Section 2 output freq. Section 3 output freq. Section 4 output freq. Section 5 output freq. Section 6 output freq. Section 7output freq. Lower limit frequency~ Upper limit frequency 5.00Hz Lower limit frequency~ Upper limit frequency 10.00Hz Lower limit frequency~ Upper limit frequency 20.00Hz Lower limit frequency~ Upper limit frequency 30.00Hz Lower limit frequency~ Upper limit frequency 40.00Hz Lower limit frequency~ Upper limit frequency 45.00Hz Lower limit frequency~ Upper limit frequency 50.00Hz This group of parameters defines the running frequency of section 1~7 of simple multi-speed running, these running frequencies are used in the course of multi-speed running. Please refer to multi-speed running terminal function of parameter P071~P076 and simple multi-speed definition of parameter P085 - 77 - PR6000 series inverter operation manual P093 Section 1 run time 0.0 ~ 6000.0 S P094 Section 1 run direction P095 Section 1 Acc./Dec time 0.1 ~ 6000.0 S 20.0 Sec P096 Section 2 run time 0.0 ~ 6000.0 S 20.0 Sec P097 Section 2 run direction P098 Section 2 Acc/Dec time 0.1 ~ 6000.0 S 20.0 Sec P099 Section 3 run time 0.0 ~ 6000.0 S 20.0 Sec P100 Section 3 run direction P101 Section 3 Acc. /Dec. time 0.1 ~ 6000.0 S 20.0 Sec P102 Section 4 run time 0.0 ~ 6000.0 S 20.0 Sec P103 Section 4 run direction P104 Section 4 Acc./Dec. time 0.1 ~ 6000.0 S 20.0 Sec P105 Section 5 run time 0.0 ~ 6000.0 S 20.0 Sec P106 Section 5 run direction P107 Section 5 Acc./Dec. time 0.1 ~ 6000.0 S 20.0 Sec P108 Section 6 run time 0.0 ~ 6000.0 S 20.0 Sec P109 Section 6 run direction P110 Section 6 Acc./Dec. time 0.1 ~ 6000.0 S 20.0 Sec P111 Section 7 run time 0.0 ~ 6000.0 S 20.0 Sec P112 Section 7 run direction P113 Section 7 Acc./Dec. time 0 Forward 0 Forward 0 Forward 0 Forward 0 forward 0 forward 0 forward 1 Reverse 1 Reverse 1 Reverse 1 Reverse 1 reverse 1 reverse 1 reverse 0.1 ~ 6000.0 S 20.0 Sec 0 0 0 0 0 0 0 20.0 Sec This group of parameters is used to provide the run time, run direction and acceleration /deceleration time of simple programmable multi-speed section 1-7.Meanwhile; these parameters are also used for multi-speed running function. The priority of programmable multi-speed running is higher than multi-speed running controlled by external terminal. - 78 - PR6000 series inverter operation manual 6.6 Wobbling and measuring parameter The wobbling is applicable for weaving, chemical fibre and so on industry and occasion requiring the traversing and winding, its typical application is shown as diagram 6-22. The course of wobbling as follows: Accelerate to wobbling preset frequency with the acceleration time, after some time, transit to wobbling central frequency with the accleration/deceleration time, then do circulative running according to the set wobbling amplitude P115, P116 , kick frequency (P117), wobbling rise time(P118) and fall time (P119), till the inverter receives the stop command, it can decelerate and stop with the deceleration time. Cancel the wobbling automatically when doing jog and closed-loop running. +Aw Central frequency Pset Aw Lower limit Frequency PL Wobbling preset frequency a1 Weaving kick Frequency =Awt P9.04 a1 Time Start and wait Triangular wave rise time Time=P9.06*P9.07 Accelerate with acceleration time Accelerate with acceleration time Wobbling period Run command Stop command Diagram 6-22 Wobbling run diagram P114 Wobbling function selection 0~1 0 0 Wobbling function not used 1 Wobbling function used P115 Wobbling upper limit [P116] ~ Upper limit frequency 20.00Hz P116 Wobbling lower limit Lower limit frequency ~ [P115] 5.00Hz As the wobbling run frequency is restrained by upper limit/lower limit frequency, if it is set improperly, the wobbling operation will be abnormal. - 79 - PR6000 series inverter operation manual P117 Kick frequency 0.0 50.0% 0.0% As is shown in diagram 6-22, when it is set to 0, there is no kick frequency. P118 Triangular wave rise time 0.1 6000.0s 10.0s P119 Triangular wave fall time 0.1 6000.0s 10.0s This group of parameters defines the running time of wobbling rise stage and fall stage, shown as in diagram 6-22. Note: User may choose wobbling frequency, while selecting acceleration/ deceleration way of S curve, thus, the wobbling run will be smoother. P120 Reserved P121 Reserved P122 Setting length@ P123 Actual length@ P124 Length multiple@ 0.001 30.000 -- P125 Length correction factor@ 0.001 1.000 -- P126 Perimeter of measuring axle@ 0.01 100.00cm -- P127 Pulse per rotation of axle@ 1 9999 -- 0.000 65.535(Km) -- 0.0 65.535(Km) -- This group of functions is used to realize the fixed-length stop. Inverter inputs count pulse from the terminal (DI4 is defined to No. 19 function). The length can be calculated from the pulse number (P127) per rotation of axle and axle perimeter (P126). Calculated length= Count pulse no. ÷Pulse no. per rotation × Axle perimeter. While, correct the calculated length with the length multiple (P124) and length correction factor (P125) to get actual length. Actual length=Calculated length ×Length multiple÷Length correction factor When actual length (P123) is ≥ set length (P122), the inverter will send the stop command automatically and stop. Before the inverter runs again, clear the actual length (P123) or amend into actual length (P123) < set length (P122) inverter would not start. - 80 - otherwise, the PR6000 series inverter operation manual Note 1 Clear the actual length by multi-function input terminal (DIi is defined into No. 19 function), only this function breaks, the counting can go on normally and the actual length can be calculated. 2 The actual length (P123) can be stored automatically when power is off. 3 When the set length (122) is 0, the fixed length stop function is invalid, however, the length calculation is still effective. - 81 - PR6000 series inverter operation manual 6.7 Process PID control parameter Analog feedback control system: Input pressure specified quantity by AI1 port, transmit 4 20mA feedback value of pressure sensor to AI2 port of, to form an analog closed-loop control system through built-in PI controller, shown as diagram 6-24. Specified quantity adjustment Closed-loop specified quantity (P129 P130) Deviation margin + Closed-loop adjustment characteristics (P139-P142) (P137) _ Proportional gain (P134) + Closed –loop output + Integral gain (P135) Feedback adjustment (P131) Closed-loop feedback quantity Diagram 6-23 PR6000 built-in PI controller functional block diagram External transmission Circuit breaker Power supply FWD/Stop command PR6000 R S T FWD COM Specified 1-3K U V W PE AI2 M P Pressure sensor 4~20mA +10V AI1 GND Diagram 6-24 Built-in PI analog feedback control system In the diagram 6-23, the definition of closed-loop specified quantity, feedback quantity, deviation margin and scale integral parameter is identical with that of common PI adjustment, shown in definition of parameters P128 P137, the relation of specified quantity and expected feedback quantity is shown in 6-25, wherein, 10V is taken as reference of specified quantity, and 20mA is taken as reference of feedback quantity. In diagram 6-26, the adjustment of specified quantity and adjustment of feedback quantity are used to decide the corresponding relation of specified quantity and feedback quantity as well as dimension of unity. In actual control system, to reach the control requirement, when the specified quantity is added, the motor will be required to speed up, this closed-loop characteristic is the positive action characteristic; on the contrary, when the specified quantity is added, the motor will be required to speed down; this closed-loop characteristic is the negative action characteristic. By setting of P139-P142, the inverter can adapt to two requirements of closed-loop characteristics, shown as in diagram 6-26. - 82 - PR6000 series inverter operation manual Expected feedback quantity Rotation speed Positive action 20mA Negative action Closed-loop specified quantity Specified 4mA 10V quantity 0 Diagram 6-25 Specified quantity characteristics and expected feedback quantity Diagram 6-26 Closed-loop adjustment After the system determines the basic steps about setting closed-loop parameter as follows: (1) Determine closed-loop specified and feedback channels (P129 and P130). (2) Set the relation between closed-loop specified quantity and feedback quantity for analog closed loop (P139 P142) (3) Set the closed-loop preset frequency function(P143 P144). (4) Set sampling period and deviation margin (P136 and P137). P128 0 1 2 3 4 5 PID action selection 0~5 0 0~3 0 Common inverter function (No PID Control) Common PID control Reserved Reserved Reserved Reserved) P129 PID provision channel selection 0 Digit setting Parameter P130 is used to set the specified value of closed-loop control. 1 Analog voltage signal setting 0 10V 2 Analog current signal setting 0 20mA 3 Serial port communication setting Digital setting of specified P130 0.00~10.00V 0.0V quantity When the analog feedback is used, this parameter realizes that the specified value of closed-loop control is set with operating panel. When the closed-loop specified channel chooses the digital setting P129=0 , this parameter would be effective. - 83 - PR6000 series inverter operation manual P131 PID feedback channel selection 0~1 1 0 Analog voltage signal 0 10V input is used as feedback 1: Analog current signal 0 20mA input is used as feedback P132 Reserved P133 Reserved P134 PID proportional gain P 0.01 ~ 10.00 0.50 P135 PID integral time Ti 0.0 ~ 100.0 Sec 10.0Sec P136 PID sampling time 0.01 ~ 1.0sec 0.10Sec This group of parameters specifies the relevant parameters of closed-loop of PI controller. Please set with the actual situation. The larger the proportional gain keeps, the faster response gets, and however, the overlarge will result in vibration. The longer the integral time goes by, the faster the change of deviation gets, however, the overlarge will result in vibration. The sampling period is of the feedback quantity, adjust PI once every sampling period, the longer the sampling period goes by, the slower the response gets. P137 PID deviation margin 0.0~20% 0.0% The deviation margin refers the ratio between deviation absolute value of feedback quantity and specified quantity and specified quantity. When the feedback quantity is in the range of deviation margin, PI adjustment will not be done. As is shown in diagram 6-27, the correct setting of this function is good for improving the stability of system PI adjustment operation Feedback quantity Deviation margin Specified quantity Time Diagram 6-27 Deviation margin diagram - 84 - PR6000 series inverter operation manual P138 Reserved P139 Min. specified quantity 0.0~ P141 0.0% P140 Feedback quantity corresponding to min. specified quantity 0.0~100.0% 0.0% P141 Max. specified quantity P139~100.0% 100.0% P142 Feedback quantity corresponding to max. specified quantity 0.0~100.0% 100.0% Parameters P139 P142 define the curve of relation between analog closed-loop specified quantity and expected feedback quantity. As is shown in diagram 6-28, the set value is the percentage between actual value of specified quantity and feedback quantity and reference value (10V or 20mA), shown in diagram 6-28. Feedback quantity corresponding to max. specified quantity Feedback quantity corresponding to max. specified quantity Feedback quantity corresponding to min. specified quantity Feedback quantity corresponding to min. specified quantity Max. specified quantity Min.specified quantity Positive-adjustment feedback quantity Min.specified quantity Max. specified quantity Negative-adjustment feedback quantity Diagram 6-28 Specified quantity and feedback quantity curve P143 Closed-loop preset frequency 0.0~ Upper limit frequency 0.00 0.0~6000.0S 0.0 Closed-loop preset frequency P144 duration This function enables the closed-loop adjustment to enter into stable stage fast. Closed-loop running starts later, the frequency accelerates to closed-loop preset frequency P143 with the acceleration time, runs continuously for some time in this frequency point to reach P144, then, operates with the closed-loop characteristics, shown as in diagram 6-29. - 85 - PR6000 series inverter operation manual Output frequency Preset frequency Time Preset frequency duration Diagram 6-29 Closed-loop preset frequency run diagram Note: If needn’t the function of closed-loop preset frequency, user just sets the preset frequency and holding time to zero respectively. P145 Sleeping threshold P146~100.0% 90.0% P146 Waking threshold 0.0%~P145 0.00% 0.0~6000.0S 0 Sleeping/waking frequency checkout P147 time The percentage of P146/P147 are all opposite to the max feedback quantity. These parameters are used for setting closed-loop sleeping function. The setting values of sleeping/waking threshold take the max feedback quantity as the reference. Sleeping process: When the inverter is in the closed-loop running state, if the feedback quantity is always higher than the specified quantity, when the output frequency of inverter falls to lower-limit frequency, and the feedback quantity is higher than sleeping threshold, the inverter will time, and after P147 waiting sleeping time, it will begin to decelerate to zero. Waking process: When the feedback quantity is lower than waking threshold, the inverter will start to time, and after P147 waiting sleeping time, it will perform PI regulation and start closed-loop running. If the lower frequency has been set, and sleeping condition is met, the inverter will enter into the sleeping state at lower-limit frequency. And the function P145 P147 is used to finish closed-loop sleeping function to realize energy-saving running. - 86 - PR6000 series inverter operation manual 6.8 Communication parameter P148 Local communication address 1 ~ 30 1 This parameter is used to identify the address when the serial port communicates. When this parameter is set to 0, this inverter is used as master when serial port communicates, to control the running of other connected inverters. When this parameter is set to 1 30, this inverter is used as slave to receive the data from upper machine or master. P149 Data format 0~ 2 0 This parameter defines the data format when serial port is communicating. 0 1 start bits 8 data bits 1 stop bit, no checkout 1 1 start bits 8 data bits 1 stop bit, even checkout 2 1 start bits 8 data bits 1 stop bit, odd checkout P150 0 1200bps P151 Baud rate option 1 2400bps 0~ 5 2 4800bps 3 Communication setting scale 9600bps 4 3 19200bps 0.01~10 5: 38400bps 1.00 This parameter defines weight coefficient of frequency command received by serial port of inverter that is used as the slave, the actual running frequency of this inverter is equal to the product of communication set proportion frequency set value received by serial port. For proportional ganged control, this parameter is used for setting scale of multi inverters running frequencies. 6.9 Parameter read/write and factory functional parameter P152 Parameter write protection 0~ 2 0 This parameter decides the protection degree of inverter parameter. 0 All parameters may be changed. 1 Except digital setting frequency(P005) and this parameter, other parameters are not permitted to amend. 2 Parameters are forbidden to overwrite except this parameter - 87 - PR6000 series inverter operation manual Parameter initialization/ clearance of fault P153 0~ 2 0 record 0 No action 1 Clearance of fault record When this parameter is set to 1, all fault records are cleared. 2 Come back to manufacturer parameter All parameters come back to manufacturer parameter according to machine type. P154 Power-off storage of digital setting frequency 0 No storage Storage 1 0 This parameter is used to remember current running frequency when the inverter stops running, it usually runs with UP/DOWN, the frequency is stored in P005. P155 Counter final value setting@ [P156] - 60000 1 P156 Counter specified value setting@ 1 - [P155] 1 Parameters P155 and P156 provide No.19 and 20 functions in table 6- 1 with the supplementary definition. Final value setting that when DIi (count triggering signal input function terminal) inputs how many pulses, DO1 (dual-direction open collector output terminal) or relay will output one indication signal. As is shown in diagram 6-30, when DIi outputs eighth pulse, DO1 will output one indication signal, namely, P155 = 8. Specified value setting refers that when DIi inputs how many pulses, DO1 or relay will output one indication signal, till the final value will be got. As shown in diagram 6-30. When DIi outputs fifth pulses, the relay will output one indication signal, till the final value 8 is got, namely, P156 = 5. When larger than final value, the specified value is unavailable. DIi input DO1 output Relay output Diagram 6-30 Final value setting and specified value setting diagram - 88 - PR6000 series inverter operation manual AI1 input point 1 voltage P019 ~ P159 P157 Set point 1 frequency value P174 AI1 input point 9 voltage P171 ~ Set point 9 frequency value P172 ~100.0% 1.0V 0.00% ~ P160 10.0% P020 9.0V P027 90.0% This function group can run with multi-frequency curve formed by analog input signal. P175 Manufacturer parameter 1 P193 This parameter is only used by manufacturer for adjusting. P194 Manufacturer parameter 2 P205 This parameter is only used by manufacturer for adjusting. - 89 - PR6000 series inverter operation manual Chapter 7 Troubleshooting 7.1 Failure and countermeasure When the inverter occurs abnormity, LED digitron will display the function code and information about corresponding fault, fault relay will operate and inverter will stop outputting, when the fault occurs, in case that the motor still rotates, it will perform free stop, till it stops rotating. The permissible fault of PR6000 series is shown as table 7-1, the fault code display range is Er00-Er20. When finding the fault of inverter, user shall examine according to this table first and record the symptom in detail, and may contact our after-sale service center or our sales agencies if need technical service. 7-1 Table of fault code and solution Fault code Fault name Possible cause Er00 Over current at accelerating operation Too short accelerating time Ultra large load inertia. Unsuitable V/F curve Ultra low main voltage Too small inverter power Restart the rotating motor Extend accelerating time Reduce the load inertia Reduce torque boost value or adjust V/F curve Examine input power supply Choose the inverter of large power Set the speed-detection start function Er01 Over current at decelerating operation Too short decelerating time Ultra large load inertia. Too small inverter power Extend decelerating time Reduce the load inertia Choose the inverter of large power Er02 Over current at constant speed operation Abnormal input voltage Load occurs abrupt change or abnormity Too small inverter power Examine input power Examine load or reduce the abrupt change of load Choose the inverter of large power Abnormal input voltage Restart the rotating motor Examine input power Set the speed-detection start function Er03 Over voltage at accelerating operation - 90 - Solution PR6000 series inverter operation manual Fault code Er04 Er05 Er06 Er07 Er08 Er09 Fault name Over voltage at decelerating operation Over voltage at constant speed operation Over voltage at stopping Under voltage at operating Possible cause Solution Too short decelerating time There is energy -feedback load Abnormal input power supply Extend decelerating time Add braking power of external energy-consumption braking unit Examine input power Abnormal input voltage Ultra large load inertia. Abnormal input supply voltage Examine input power Choose energy-consumption braking unit Examine input supply voltage Abnormal input voltage Examine supply voltage Phase failure of input power Input power occurs phase failure or abnormity Examine input power Module fault Inverter outputs short circuit or earthes Instant over current of inverter Too high environment temperature Air flue is blocked or fan is damaged DC auxiliary power supply occurs fault Abnormal control panel Er10 Over heat radiator Er11 Overload of inverter Examine the connecting wire; Refer to solution against over current Reduce environment temperature Clean the air flue or change the fan Ask for service from manufacturer or agency. Ask for service from manufacturer or agency. Too high environment temperature Fan is damaged Flue is blocked Lower environment temperature Change the fan Clean the flue and change the ventilation condition; Too high torque boost or unsuitable V/F curve Too short accelerating time Too large load Reduce the torque boost and adjust the V/F curve. Extend accelerating time Reduce load or choose the inverter of large power - 91 - PR6000 series inverter operation manual Fault code Fault name Possible cause Er12 Overload of motor Too high torque boost or unsuitable V/F curve Too low main voltage Locked rotor of motor or too large abrupt change of load Incorrect setting of motor overload protection factor Er13 Fault of external equipment Fault input terminal of external equipment closes Er14 Fault of contactor Main voltage is too low or occurs phase failure Contactor control circuit occurs fault The contactor is damaged; Er15 Incorrect current detection Er16 Fault of communication between keyboard and control panel Er17 Fault of serial port communication Er18 System fault Er19 Er20 Reserve Reserve Solution Reduce the torque boost value or adjust the V/F curve. Examine main voltage Examine load Set the motor overload protection factor correctly Open the fault input terminal and remove the fault. Examine main voltage Ask for service from manufacturer or agency.. Ask for service from manufacturer or agency.. The current detecting device is damaged or the circuit occurs fault DC auxiliary power is damaged Ask for service from manufacturer or agency.. Ask for service from manufacturer or agency.. The circuit connecting keyboard and control panel occurs fault The terminal is poor in connecting Ask for service Examine and reconnect Improper setting of baud rate False of serial port communication Without upper machine communication signal Quite serious inference and false program reading --- - 92 - Set baud rate correctly Examine communication cable and ask for service Check whether the upper machine works and the connection is correct. Ask for service from manufacturer or agency.. --- PR6000 series inverter operation manual 7.2 Enquiry of fault record This series of inverters keeps the code of latest four times faults and the inverter operating parameters of the last fault, to help user to enquire these information that is good for finding the fault reason. All fault information is stored in group b13-b21 parameters; user can refer to the keyboard operating method to enter into group b for inquiring the required information. 7.3 Fault reset Please choose following any operation if requiring the fault inverter to recover normal running. (1) When the inverter displays the fault code, you can press (2) When any one terminal of DI1 STOP RESET key to reset. DI6 has been set to external RESET input (P071 P076=15), it can break after closing with COM terminal (3) Cut off power supply. Warning (1)Prior to resetting, user must find the fault reason thoroughly and remove the fault; otherwise, it would result in irremediable defect of inverter. (2)User shall find the reason if the inverter can’t reset or it reoccurs the fault after resetting; otherwise, the consecutive resetting would cause the damage of inverter. (3)After delaying 5 min, the inverter can be reset when it performs the operation of overload and overheating protection. - 93 - PR6000 series inverter operation manual Chapter 8 Maintenance 8.1 Maintenance In case of change of service environment for inverter, such as temperature, humidity, smog and aging of inverter internal parts, the inverter fault may occur. Therefore, the inverter must be examined daily and given the regular maintenance in period of storing and using. 8.1.1 Daily maintenance When the inverter is turned on normally, please make sure the following items: 1 Whether the motor has abnormal noise and vibration. 2 Whether inverter and motor heat or occur abnormity. 3 Whether environment temperature is too high. 4 Whether the value of load ammeter is in conformity with the former. 5 Whether the fan of inverter rotates normally. 8.2 Regular maintenance 8.2.1 Regular maintenance Before the inverter is maintained and checked, the power supply must be cut off, in addition, the monitor shall have no display and main circuit power indicator lamp goes out. The examined content is shown as table 8-1. Table 8-1 Regular examined contents - 94 - PR6000 series inverter operation manual 8.2.2 Regular maintenance In order to make the inverter run normally for a long time, the electronic elements mounted in inverter shall be maintained regularly. And the service life of electronic elements is different with the service environment and service condition. The maintenance period of inverter as shown in the table 8-2 is provided for referring. Table 8-2 Changing time of inverter parts Part name Standard changing time Fan 2 3 years Electrolytic capacitor 4 5 years PCB 5 8 years Fuse 10 years Applicable condition for changing time of aforementioned inverter parts (1) Environment temperature Annual average is 30 . (2) Load factor: Less than 80% (3) Running time: Less than 12 hours every day 8.3 Warranty of inverter If the inverter has the following situation, we can provide the warranty service. (1) The range of warranty only refers to the body of inverter (2) When normally used, the inverter occurs fault or is damaged within 12 months, we will be responsible for warranty; if exceeding 12months, we will charge the reasonable maintenance fee. (3)Within 12 months, if the following situations occur, we also charge the reasonable maintenance fee; The inverter is damaged for that user doesn’t refer to the operating manual. The inverter is damaged by reason of flood, fire, abnormity of voltage, etc. The inverter is damaged by reason of false connection. The inverter is damaged for that it is used for the abnormal purpose. (4) The relevant service fee is calculated according to actual cost. If a contract has been set, we refer to the contract first for handling. - 95 -