Serimax. Integrated Welding Solutions

World Class Welding Partner
Serimax. Integrated Welding Solutions
www.serimax.com
Agenda
1. Serimax: Providing Turnkey Project Solutions across Four Service Lines
2. Serimax Organisation: Global Unity, Regional Flexibility
3. Serimax in Numbers
4. Serimax’s Commitment: R&D, Training, Health & Safety
5. Key References
World Class Welding Partner
Serimax. Providing Turnkey Project Solutions
Serimax:
Providing Turnkey Project Solutions
Project
management
Development and
qualification of welding
procedures
Welding Engineering:
Automatic & manual
welding solutions
Provision of
welding equipment
Management of
subcontractors
Productivity
Quality
Flexibility
Efficiency
Responsiveness
Reliability
Provision of
production and
maintenance
personnel
Production line
management
Serimax: Integrated Welding Solutions
Offshore
pipelines
Onshore
pipelines
Spoolbase
Onshore
fabrication
and
multi-jointing
World Class Welding Partner
Serimax. History and Organisation
Serimax History
1974
Serimer Dasa
ETPM
Belongs to
2000
ETPM
Becomes
Stolt
Offshore
2004
Serimer
Bought by
Lime Rock &
4D Global Energy
2006
UMAX
Bought by
May 2010
Serimax bought by Vallourec & Mannesmann Tubes
Serimer
A Regional Organisation
NEU
Kenny Spink
Regional Manager
EMEA/CIS
Cyril Tigien
Vice President
NSA
Sean Lynch
Vice President
APAC
Stephane Allain
Vice President
Head Office, Regional Support & Workshops
Evanton
Mitry Mory
Villers-Coterêts
Moscow
Villepinte
Corporate HQ
Algiers
Cairo
Abu Dhabi
Singapore
Houston
Rio de Janeiro
Pasir
Gudang
World Class Welding Partner
Serimax. In Numbers.
Our strength lies in our workforce of over 800,
including…
335
32
155
30
30
35
120
Welding staff
Welding engineers
Maintenance staff
Project Management Staff
Research, development
and operations specialists
HSEQM experts
Management &
support staff
2009: Key Operational Figures
145,000
80
20
Projects
Countries
Welds
World Class Welding Partner
Serimax. R&D, Training, HSEQ.
Serimax Assets
Welding equipment
500
155
126
Dual-head Saturnax welding bugs
Internal line-up clamps
Pipe end-facing machines
Serimax Equipment
Specific equipment
Internal profiling
Camera clamps
Gas purge ILUC
Saturne: 8 torches
Research & Development at Serimax
• 5 projects managers, 25 specialists
• Technical managers locally
• 4 to 6 dedicated welding stations to perform
developments, electronic lab
• NDT facilities
• 4% of revenue reinvested into R&D
Workshop, Mitry Mory
Worldwide Training Facilities
France – UK – Angola – Malaysia - Moscow
21 607 hours
116 field
technicians
90 skilled
operatives
A Commitment to Health & Safety
Local safety teams by
office site
Corporate safety
teams
Leading by
example
Active encouragement
and participation
Crossfunctional
interaction
Safety
Teams
SERIMAX
HSE
Management
Safety
Talks
Employee
Action
Requests
‘EAR’ cards:
reporting employee concerns
Incident-free
Initiative
Interaction between
management and
workshop staff
World Class Welding Partner
Serimax. Key References EMEA-CIS
Offshore Sirri to Assalouyeh, Iran
Welding Production Line Management
Contractor operator
Kito Enterprises (C-Master)
Number of welding stations
4 Saturnax stations
Number of welds
15,842 welds
32”x20.6mm, X65
Repair rate
Best day rate
1.5%
189 welds/day
Offshore Ormen Langeled, North Sea
Trunkline: High Productivity and Quality
Contractor operator
Acergy (Acergy Piper)
Number of welding stations
2 Saturne stations +
2 Saturnax stations (4 bugs each)
Number of welds
42” & 44” from 23 to 33mm: 39,880
welds,
Repair rate
Best day rate
2.35%
216 welds/day
42”x29-33mm: 1.45%
216 welds/day
44”x23mm:
Offshore Erha, Nigeria
Deep Sea Complexity – J-Lay
Contractor operator
Acergy (Acergy Polaris)
Number of welding stations
•
•
•
•
2
1
1
3
x 2 Saturnax stations (Prefab)
GTAW for Clad (J-Lay Clad)
Saturnax station (J-Lay)
Saturnax (S-Lay OLL)
Number of welds
Pipe Lines from 4.5” to 12”
- 2,300 prefabrication welds
- 1,100 SCR welds
- 1,100 OLL welds
Average cut out rate
Lay rate (no repair allowed)
SCR 2G
4%
20 welds/day
OLL 5G
5%
30 welds/day
Landlines: Root pass without support
Contractor operator
Denys (France)
Number of welding stations
3 welding stations
(front-end, with STT for
root)
Number of welds
32"x10.9 to 19.3 mm:
2200 welds
Welding without copper shoes.
Daily rate of up to 53 welds
Repair rate: 5%
Landlines: Yemen LNG – Desert conditions
Contractor operator
Spie Capag (Yemen)
Number of welding stations
2x4 welding stations
Number of welds
25 500 welds of
38”x18mm, X70
2 000 welds of
30”x15,9mm, X70
Working conditions: +30 to +40°C.
Record production of 135 welds of 38” in 10 hours with 6
Saturnax on line.
Repair rate: 2%
Landlines: Sakhalin 2– Arctic Conditions
Contractor operator
Starstroi (Russia)
Number of welding stations
4 Saturnax
Number of welds
7 600 welds of
48”x17,6mm, X70
1 600 welds of
48”x21,1mm, X70
Working conditions: -35°C to +20°C
Record production of 70 welds of 48” in
8 hours with 4 Saturnax on line.
Landlines: Fujairah Water Pipeline
Contractor operator
Al Jaber Energy Services (UAE)
Number of welding stations
5 Saturnax
Number of welds
19 500 welds of 64”x12,7mm,
X55
Working conditions: temperatures
up to 50°C.
64” pipeline, internally coated with
concrete lining welded inside
trench.
Spoolbase
Contractor operator
Technip – Dande (Angola)
BP Block 31
Anadarko Jubilee
Total Pazflor
Spoolbase
Fabrication
Contractor operator
BP – Thunderhorse (GoM)
2,962t of components :
52 Jumpers
23 PLETs
6 SLEDs
21 Mudmats
13 Subsea Chain tensioners
Fabrication
Contractor operator
GAMMA - Qatar gas 3&4 Project
Ras Laffan industrial city Qatar
19,000 diameter inches of :
- Incoloy 825
- Hastelloy-25 Inconel
- CS + SS316L Clad
Fabrication: Quad Jointing Plant
Portable Quad Jointing Facility
deployed at Port of Damietta, Egypt
Capability 6” to 30” diameter
World Class Welding Partner