Hydro Speed Regulators
Transcription
Hydro Speed Regulators
E TM The Best seller of Drilling unit Selfeeder electric The Electric series, designed with latest technology for high-speed and high-precision operation. These feature maximum durability, wide variety with enhanced rigidity and reinforced functions without sacrifacing compactness. ① Enhanced rigidity The guide bar held firmly in the box-shaped frame minimizes the eccentric forwarding of the unit. Thus, rigidity is enhanced. Precise drilling is possible due to min. eccentricity of the ram when the spindle is moving forward. ② Reinforced function A double waterproofing measure (slinger and rotary seal) is provided in the spindle section to protect the bearings inside for standard JT spindle. The ram is equipped as standard with a hold back mechanism to prevent the ram from dropping when the air supply is cut off.(Option for ES6−ES7) Easy maintenance and max. safety are also assured. t SERIES ES2 ES3C ES3P ES4P ES5 ES6 ES7 Carbon Steel φ5 Aluminium φ7.5 Carbon Steel φ8 Aluminium φ11 Carbon Steel φ9 Aluminium φ13.5 Carbon Steel φ12 Aluminium φ18 Carbon Steel φ13.5 Aluminium φ20.5 Carbon Steel φ19 Aluminium φ24 Carbon Steel φ28 Aluminium φ40 Air Pressure Control Circuits Operate-Signal Kits Step Controller Universal Stands Level Clamps Standrill Hydro Speed Regulators Adjustable Spindle Noses Collet Chuck Spindle Noses Drill Heads TM Carbon Steel φ5 Aluminium φ7.5 ES2 Smallest and lightest Selfeeder Drills small-diameter holes at 12,000min-1 ES2 Selfeeder electric Collet chuck • Spindle Noses Refer to pages 30 and 31 for details. Refer to page 18 for the valveless type. ■ Capacity Operating air pressure : 0.6MPa Specs. Spindle speed (no-load) Max.drill size Drill Chuck Capacity 50Hz 60Hz min−1 min−1 mm ES2ー3100 10,000 12,000 3 ES2ー3085 8,500 10,000 keyless ES2ー3060 Models 1 Spindle Stroke 2 Spindles Max. AL* FC* ST* AL* mm FC* ST* mm 2.5 1 1 – – – 3 1 1 – – – 6,000 ( drill chuck ) 3.5 7,200 1.5 1.5 – – – ES2ー6045 4,500 5,400 4 2 2 3 1.5 1.5 ES2ー6030 3,000 3,600 5 3 2.5 4 2.5 2 ES2ー6020 2,000 2,400 6 4.5 4 5 3 3 ES2ー6014 1,400 1,700 7.5 6 5 5.5 4 4 6.5 Motor Cuttimg feed Output stroke No.of Pole Thrust Air Consumption mm mm kW P N L/stroke kg 80 0∼30 0.2 2 590 2 14 Notes 1. Model selection should be done from the above chart, based on workpiece specifications, material hardness, diameter of hole and cutting speed. 2. The drilling capacity shown above is for a depth equivalent to the drill diameter times two. 3. The RB-2430 is installed as a standard type hydro speed regulator. Specify an optional hydro speed regulator as necessary. (Optional hydro speed regulator types: RB-2460, R-2442A, R-2462A, and R-2482A) 4. The maximum weight of the attachment for downward drilling is 2.5kg. 5. AL*… Aluminium, FC*…Cast iron, ST*… Carbon steel, Wgt*… Weight 6. When ordering, please specify the voltage and frequency of the motor. SUGINO MACHINE LIMITED 4 Wgt* SUGINO MACHINE LIMITED Dimensions(mm) ES2 80 Selfeeder electric Power cable connection port G 1/2 360 100 308 Valve block Cutting feed stroke Max.30(60) 33 Clamping range 136 35 274 15 Max.33(114) 200(311) 114 Hydro speed regulator RB-2430(RB-2460) 426 Full stroke 80 A Dimensions(mm) Model ES2ー3100 ES2ー3085 ES2ー3060 ES2ー6045 ES2ー6030 ES2ー6020 ES2ー6014 A B C D 511 85 14 24 513 87 30 32 39 101 80 Full stroke B 62 Narrow-pitched twin drill head 5 89 66 C φ24 Depth of drill bit insertion (Max.) 284±5 66 φD φ46 −0.01 φ52 −0.04 Spindle taper JT1 116±5 80 Induction motor TM ES3C Carbon Steel φ8 Aluminium φ11 Slim cylindrical type with concentric rotary shaft and drill This type is most suited to downward drilling. ES3C Collet chuck • Spindle Noses Selfeeder electric Adjustable • Spindle Noses Refer to pages 28 and 31 for details. Refer to page 18 for the valveless type. ■ Capacity Operating air pressure : 0.6MPa Specs. Spindle speed (no-load) 50Hz 60Hz min−1 min−1 3,000 3,600 ES3Cー6022L 2,200 ES3Cー1314L Models ES3Cー6030L Max.drill size Drill Chuck Capacity mm 1 Spindle 2 Spindles 3 Spindles Stroke 4 Spindles Max. AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* mm mm mm mm 05.0 02.5 02.0 04.0 02.5 02.0 03.0 02.0 02.0 – – – 2,600 06.0 04.5 04.0 05.0 03.5 03.0 03.5 02.5 02.0 – – – 1,400 1,700 07.5 06.0 05.0 05.5 04.0 04.0 04.0 03.5 03.5 03.0 02.5 02.0 ES3Cー1309L 900 1,100 ES3Cー1305L 550 650 6.5 13 Motor Air Cuttimg Out No.of Thrust Consumption Wgt* feed put Pole stroke mm mm kW P N L/stroke kg 80 0∼30 0.2 2 1200 3∼4 16 08.0 07.0 06.0 06.0 05.0 04.5 04.5 04.0 04.0 04.0 03.5 03.0 11.0 08.5 08.0 08.0 06.0 05.5 06.0 05.0 04.5 05.0 04.0 03.5 Notes 1. Model selection should be done from the above chart, based on workpiece specifications, material hardness, diameter of hole and cutting speed. 2. The drilling capacity shown above is for a depth equivalent to the drill diameter times two. 3. The RB-2430 is installed as a standard type hydro speed regulator. Specify an optional hydro speed regulator as necessary. (Optional hydro speed regulator types: RB-2460, R-2442A, R-2462A, and R-2482A) 4. The maximum weight of the attachment for downward drilling is 12kg. 5. AL*… Aluminium, FC*…Cast iron, ST*… Carbon steel, Wgt*… Weight 6. When ordering, please specify the voltage and frequency of the motor. SUGINO MACHINE LIMITED 6 SUGINO MACHINE LIMITED Dimensions(mm) ES3C Selfeeder electric Power cable connection port G 1/2 Full stroke 80 A 184 90 308 Spindle taper T 168 66 φ24 D 0.009 φ50g6 − −0.025 Depth of drill bit insertion (Max.) 80 74 66 79 0.01 φ74 − −0.04 35 φC 27 154 Valve block Induction motor 15 Cutting feed stroke Max.30(60) Clamping range 149 200(311) 80 62 Hydro speed regulator RBー2430(RBー2460) 52 114 Full stroke Dimensions(mm) Model ES3Cー6030L ES3Cー6022L ES3Cー1314L ES3Cー1309L ES3Cー1305L A B C D T 817 081 32.0 30 JT1 853 117 52.5 60 JT6 Off-set drill head(Collet chuck type) 7 89 B TM ES3P Carbon Steel φ9 φ13.5 Aluminium A 0.35kW motor is employed to enhance the drilling power, and ideal for high speed drilling. Collet chuck • Spindle Noses ES3P Selfeeder electric Adjustable • Spindle Noses Refer to pages 28 and 31 for details. Different motor specifications are used for the European market. Refer to page 18 for the valveless type. ■ Capacity Operating air pressure : 0.6MPa Specs. Models ES3P−3075L ES3P−3075LL ES3P−3060L ES3P−3060LL ES3P−6049L ES3P−6049LL ES3P−6034L ES3P−6034LL ES3P−1326L ES3P−1326LL ES3P−1318L ES3P−1318LL ES3P−1314L ES3P−1314LL ES3P−1310L ES3P−1310LL ES3P−1307L ES3P−1307LL ES3P−1306L ES3P−1306LL ES3P−1305L ES3P−1305LL Spindle speed (no-load) 50Hz 60Hz min−1 min−1 7,500 9,000 6,000 7,200 4,900 5,900 3,400 Max.drill size Drill Chuck Capacity 1 Spindle 2 Spindles Stroke 3 Spindles 4 Spindles Max. AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* mm mm 3 03.0 01.5 01.5 – keyless drill chuck 04.0 01.5 01.5 – mm mm mm mm – – – – – – – – – – – – – – – – 05.0 02.0 02.0 04.0 02.0 02.0 – – – – – – 4,100 06.0 03.0 03.0 04.5 03.0 03.0 04.0 03.0 03.0 – – – 2,600 3,200 07.5 03.5 03.5 06.0 03.5 03.5 05.0 03.5 03.5 04.0 03.5 02.5 1,800 2,200 08.5 05.0 04.0 07.0 04.5 03.5 06.0 04.0 03.5 05.0 03.5 02.5 1,400 1,700 09.5 06.0 05.5 07.0 05.5 05.0 06.0 05.0 03.5 05.0 04.0 02.5 1,000 1,200 700 800 11.5 09.0 08.0 08.5 06.5 05.5 06.5 05.5 04.5 05.0 04.5 03.5 600 700 13.0 10.0 08.5 08.5 06.5 05.5 06.5 05.5 04.5 05.0 04.5 03.5 500 600 13.5 10.5 09.0 08.5 07.0 06.0 07.0 05.5 05.0 05.0 04.5 03.5 ( ) 6.5 13 10.0 07.5 07.0 07.5 06.5 05.0 06.5 05.5 04.0 05.0 04.0 03.0 80 150 80 150 80 150 80 150 80 150 80 150 80 150 80 150 80 150 80 150 80 150 Motor Air Cuttimg Out No.of Thrust Consumption Wgt* feed put Pole stroke mm kW P N L/stroke kg 3∼6 20 23 20 23 20 23 20 23 20 23 20 23 21 24 21 24 21 24 21 24 21 24 2 0∼30 0.35 1200 6 Notes 1. Model selection should be done from the above chart, based on workpiece specifications, material hardness, diameter of hole and cutting speed. 2. The drilling capacity shown above is for a depth equivalent to the drill diameter times two. 3. The RB-2430 is installed as a standard type hydro speed regulator. Specify an optional hydro speed regulator as necessary. (Optional hydro speed regulator types: RB-2460, R-2442A, R-2462A, and R-2482A) 4. The maximum weight of the attachment for downward drilling is 12kg. 5. AL*…Aluminium, FC*…Cast iron, ST*…Carbon steel, Wgt*…Weight 6. When ordering, please specify the voltage and frequency of the motor. 7.The belt pulley detaching tool is an option. SUGINO MACHINE LIMITED 8 SUGINO MACHINE LIMITED 110 114 Dimensions(mm) ES3P Power cable connection port G 1/2 Selfeeder electric H Ⅰ Max.31(112) Cutting feed stroke Max.30(60) Clamping range E 35 89 66 Valve block G 27 285 140 φ24 Depth of drill bit insertion (Max.) 66 0.01 φ74 − −0.04 φF 0.009 φ50g6 − −0.025 Spindle taper T 324 114 Induction motor 15 62 200(311) 114 A Hydro speed regulator RBー2430(RBー2460) Full stroke C 39 101 D Full stroke A B Dimensions(mm) Model ES3Pー3075LL ES3Pー3060L ES3Pー6049LL ES3Pー6034L ES3Pー1326LL ES3Pー1318L For speeds other than those in the capacity table A B C 520 522 079 081 080 D 441 E F G 24.0 32.0 14 30 558 117 52.5 60 ES3Pー3075LL ES3Pー6049LL ES3Pー1326LL ES3Pー1314LL ES3Pー1306LL 660 662 079 081 24.0 32.0 14 30 698 117 52.5 60 150 581 322 I 265 T JT1 The following speeds are also available upon request. Spindle speed (no-load) Motor 149 ES3Pー1314LL ES3Pー1310LL ES3Pー1307L ES3Pー1306LL ES3Pー1305L ES3Pー3060LL ES3Pー6034LL ES3Pー1318LL ES3Pー1310LL ES3Pー1307LL ES3Pー1305LL H 387 330 322 265 387 330 JT6 JT1 219 0.35kW 2P JT6 0.35kW 6P 9 50Hz 60Hz min−1 min−1 5,400 4,300 3,000 2,100 1,500 2,500 2,000 1,800 1,600 1,100 850 6,500 5,200 3,600 2,500 1,800 3,000 2,400 2,100 1,900 1,300 1,100 TM ES4P Carbon Steel φ12 Aluminium φ18 0.55kW and 0.75kW motors are employed, and ideal for lower-speed drilling. Multiple spindle heads can be attached in this series. Collet chuck • Spindle Noses ES4P Adjustable • Spindle Noses Selfeeder electric Refer to pages 28 and 31 for details. Different motor specifications are used for the European market. Refer to page 18 for the valveless type. ■ Capacity Operating air pressure : 0.6MPa Specs. Spindle speed (no-load) 50Hz 60Hz Models ES4P−6061 ES4P−6061L ES4P−6045 ES4P−6045L ES4P−1330 ES4P−1330L ES4P−1320 ES4P−1320L ES4P−1314 ES4P−1314L ES4P−1311 ES4P−1311L ES4P−1308 ES4P−1308L ES4P−1306 ES4P−1306L ES4P−1304 ES4P−1304L ES4P−1303 ES4P−1303L ES4P−1302 ES4P−1302L min−1 min−1 6,100 7,300 Max.drill size Drill Chuck Capacity mm 1 Spindle 2 Spindles 3 Spindles Stroke 4 Spindles 5 Spindles Max. AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* mm – – – mm mm – – – – 4,500 5,400 05.5 02.0 02.0 05.0 02.0 02.0 04.0 02.0 02.0 – – – – – – 3,000 3,600 07.0 03.5 03.0 06.5 03.0 03.0 05.5 03.0 03.0 05.0 03.0 03.0 04.0 02.5 02.0 2,000 2,400 09.0 05.0 04.5 07.5 04.5 04.0 06.5 04.0 04.0 06.0 03.5 03.5 05.0 03.0 03.0 1,400 1,700 10.0 06.0 06.0 08.0 06.0 05.5 07.0 05.0 04.0 06.0 04.0 04.0 05.0 03.5 03.0 1,100 1,400 11.0 08.0 07.0 08.5 06.5 05.5 07.0 05.5 04.5 06.0 04.0 04.0 05.0 03.5 03.0 13 – mm – 850 1,000 – mm – 6.5 05.0 01.5 01.5 – mm 12.0 10.0 08.0 09.5 07.5 06.0 08.0 06.0 05.0 06.5 04.5 04.0 05.5 03.5 03.0 600 700 14.0 11.5 09.0 10.5 07.5 06.5 08.0 06.0 05.5 07.0 05.5 05.0 06.0 04.0 03.5 480 550 16.0 13.0 11.0 11.0 08.0 06.5 08.0 06.5 05.5 07.0 05.5 05.0 06.0 04.5 03.5 320 380 17.5 14.0 11.0 11.0 08.0 07.0 08.0 06.5 06.0 07.0 05.5 05.0 06.0 04.5 03.5 210 250 18.0 14.5 12.0 11.5 08.5 07.0 08.5 07.0 06.0 07.0 06.0 05.0 06.5 05.0 04.0 100 200 100 200 100 200 100 200 100 200 100 200 100 200 100 200 100 200 100 200 100 200 Motor Air Cuttimg Out No.of Thrust Consumption Wgt* feed put Pole stroke mm kW 0.75 P N L/stroke kg 6∼10 31 36 31 36 31 36 31 36 31 36 31 36 31 36 31 36 35 40 35 40 35 40 2 1800 0∼40 0.55 4 Notes 1. Model selection should be done from the above chart, based on workpiece specifications, material hardness, diameter of hole and cutting speed. 2. The drilling capacity shown above is for a depth equivalent to the drill diameter times two. 3. The RB-3140 is installed as a standard type hydro speed regulator. Specify an optional hydro speed regulator as necessary. (Optional hydro speed regulator types: RB-3160, R-3182A, and R-31132A) 4. The maximum weight of the attachment for downward drilling is 15kg. 5. AL*…Aluminium, FC*…Cast iron, ST*…Carbon steel, Wgt*…Weight 6. When ordering, please specify the voltage and frequency of the motor. 7.The belt pulley detaching tool is an option. SUGINO MACHINE LIMITED 10 SUGINO MACHINE LIMITED 122 125 Dimensions(mm) Power cable connection port G 1/2 401 329 ES4P Induction motor 39 Selfeeder electric 82 375 φ31 Depth of drill bit insertion (Max.) 109 70 324 154 φ92 −0.01 −0.04 φF −0.009 φ50g6 −0.025 125 Spindle taper T Valve block G Max.H 27 20 Clamping range E 17 Cutting feed stroke Max.40(60) 70 54 270(331) 124 A Full stroke D C Full stroke A 132 Hydro speed regulator RBー3140(RBー3160) B For speeds other than those in the capacity table Dimensions(mm) Model ES4Pー6061L ES4Pー1330L ES4Pー1311L ES4Pー1304L ES4Pー6061L ES4Pー1330L ES4Pー1311L ES4Pー1304L ES4Pー6045 ES4Pー1320 LES4Pー1314 ES4Pー1308 LES4Pー1306 ES4Pー1303 LES4Pー1302 ES4Pー6045L ES4Pー1320L ES4Pー1314L ES4Pー1308L ES4Pー1306L ES4Pー1303L ES4Pー1302L A 100 B C 623 081 659 753 823 200 859 953 D 542 117 E 203 F G 32.0 30 303 32.0 30 52.5 60 91 Spindle speed (no-load) Motor JT6 0 JT1 50 91 JT6 0 836 T JT1 0 081 742 RB-3140 RB-3160 60 636 117 H 50 52.5 The following speeds are also available upon request. 0.75kW 2P 0 0.55kW 4P 0.55kW 4P Reduction gear built into unit body 11 50Hz 60Hz −1 min min−1 5,200 3,800 2,300 1,700 1,200 3,000 2,600 2,200 1,900 1,500 1,000 700 650 550 410 250 6,200 4,600 2,800 2,100 1,400 3,600 3,100 2,700 2,300 1,800 1,200 850 750 650 490 300 TM Carbon Steel φ13.5 ES5 Aluminium φ20.5 Round-body type Selfeeder for higher torque and greater thrust Compact special-purpose machines can be designed. Collet chuck • Spindle Noses ES5 Adjustable • Spindle Noses Selfeeder electric Refer to pages 28 and 31 for details. Different motor specifications are used for the European market. Refer to page 18 for the valveless type. ■ Capacity Operating air pressure : 0.6MPa Max.drill size Specs. Spindle speed (no-load) Stroke Motor Drill 1 Spindle 2 Spindles 3 Spindles 4 Spindles 5 Spindles 6 Spindles Air Cuttimg Chuck Out No.of Thrust Consumption Wgt* feed Max. Capacity put Pole AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* 50Hz 60Hz stroke Models ES5−6061 min−1 min−1 mm 6,100 7,300 6.5 mm 05.0 01.5 01.5 – mm – mm – – – mm – mm mm – – – – – – – – – – – – – – – – – mm mm kW P 0.75 2 ES5−6045 4,500 5,400 05.5 02.0 02.0 05.0 02.0 02.0 04.0 02.0 02.0 – ES5−1330 3,000 3,600 08.0 03.5 03.0 07.0 03.0 03.0 06.5 03.0 03.0 06.0 03.0 03.0 05.0 03.0 03.0 05.0 03.0 03.0 ES5−1320 2,000 2,400 11.0 05.0 04.5 08.0 05.0 04.5 07.0 04.0 04.0 06.5 04.0 04.0 06.0 03.5 03.5 05.5 03.5 03.5 ES5−1314 1,480 1,700 12.0 06.5 06.0 09.0 06.0 05.5 07.0 05.5 05.0 06.5 04.5 04.0 06.0 03.5 03.5 05.5 03.5 03.5 ES5−1311 1,100 1,400 12.0 08.0 07.5 09.0 07.0 06.0 07.5 05.5 05.0 06.5 04.5 04.0 06.0 03.5 03.5 05.5 03.5 03.5 100 0∼60 ES5−1308 850 1,000 ES5−1306 600 700 14.0 12.5 10.5 11.5 08.0 07.0 08.0 06.0 06.0 07.0 06.0 05.0 06.5 04.0 04.0 06.0 04.0 04.0 ES5−1304 480 550 16.0 14.0 12.0 13.0 08.5 07.0 09.0 07.0 06.0 08.0 06.5 05.0 06.5 05.0 04.0 06.0 04.0 04.0 ES5−1303 320 380 18.5 16.0 13.0 13.5 10.0 07.5 10.0 07.5 06.5 08.5 06.5 05.0 07.0 06.0 05.0 07.0 05.0 04.5 ES5−1302 210 250 20.5 16.5 13.5 14.0 10.0 08.0 10.0 07.5 06.5 08.5 06.5 05.5 07.0 06.0 05.0 07.0 05.5 04.5 N L/stroke kg 36 13 2,400 7∼12 13.0 10.0 09.0 10.0 07.5 06.0 08.0 06.0 05.5 06.5 05.0 04.0 06.5 04.0 03.5 05.5 03.5 03.5 0.55 4 Notes 1. Model selection should be done from the above chart, based on workpiece specifications, material hardness, diameter of hole and cutting speed. 2. The drilling capacity shown above is for a depth equivalent to the drill diameter times two. 3. The RB-3160 is installed as a standard type hydro speed regulator. Specify an optional hydro speed regulator as necessary. (Optional hydro speed regulator types: RB-3140, R-3182A, and R-31132A) 4. The maximum weight of the attachment for downward drilling is 25kg. 5. AL*…Aluminium, FC*…Cast iron, ST*…Carbon steel, Wgt*…Weight 6. When ordering, please specify the voltage and frequency of the motor. 7.The belt pulley detaching tool is an option. SUGINO MACHINE LIMITED 12 40 SUGINO MACHINE LIMITED 122 125 Dimensions(mm) Power cable connection port G 1/2 401 329 ES5 40 82 Cutting feed stroke Max.60(40) 331(270) Clamping range 193 B Max.F 124 Full stroke 132 For speeds other than those in the capacity table A B 646 094 C D E 32.0 30 552 ES5ー1330L ES5ー1320 L ES5ー1314 ES5ー1304L ES5ー1303 L ES5ー1302 375 Hydro speed regulator RBー3160(RBー3140) Dimensions(mm) ES5ー1311L ES5ー1308 L ES5ー1306 54 100 A ES5ー6061L ES5ー6045 17 70 C Full stroke 100 Model 109 70 Valve block 40 324 154 E φ31 Depth of drill bit insertion (Max.) φ104 −0.01 −0.04 φD φ70g6 −0.010 −0.029 Spindle taper T The following speeds are also available upon request. F RB-3160 RB-3140 T JT1 91 Spindle speed (no-load) Motor 50 682 130 776 52.5 60 646 JT6 0 0 0.75kW 2P 0.55kW 4P 0.55kW 4P Reduction gear built into unit body 13 50Hz 60Hz min−1 min−1 5,200 3,800 2,300 1,700 1,200 3,000 2,600 2,200 1,900 1,500 1,000 700 650 550 410 250 6,200 4,600 2,800 2,100 1,400 3,600 3,100 2,700 2,300 1,800 1,200 850 750 650 490 300 Selfeeder electric 125 39 Induction motor TM ES6 Carbon Steel φ19 Aluminium φ24 Base type high-rigidity unit with a maximum motor output of 2.2 kW Promises powerful drilling. ES6 Selfeeder electric Different motor specifications are used for the European market. The ES6 is not equipped with a built-in control valve for forward and return movement. Refer to page 18. ■ Capacity Operating air pressure : 0.6MPa Max.drill size Specs. Spindle speed (no-load) Stroke Motor Drill 1 Spindle 2 Spindles 3 Spindles 4 Spindles 5 Spindles 6 Spindles Air Cuttimg Chuck Out No.of Thrust Consumption Wgt* Max. feed Capacity put Pole AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* 50Hz 60Hz stroke Models min−1 min−1 mm mm mm – mm – – – mm – – – mm – – – mm – – – mm mm kW P 2.2 2 1.5 4 ES6−2435 3,500 4,200 09.0 03.0 03.0 – ES6−2422 2,200 2,700 12.0 04.0 04.0 11.0 04.0 04.0 09.5 04.0 4.0 08.5 4.0 4.0 08.0 4.0 4.0 7.5 4.0 4.0 ES6−2414 1,400 1,700 14.0 06.5 06.0 14.0 06.5 06.0 12.0 06.5 6.0 10.0 6.5 6.0 09.5 6.5 6.0 9.0 6.5 6.0 ES6−2411 1,100 1,300 16.0 09.0 08.0 13.5 08.5 08.0 11.0 08.5 8.0 09.5 8.0 7.0 09.0 7.5 6.5 8.5 7.0 6.0 ES6−2408 850 1,000 18.0 11.0 10.5 14.5 11.0 10.0 13.0 10.0 8.0 11.0 9.0 7.5 10.0 8.0 7.0 9.0 7.5 6.0 ES6−2407 700 850 MT2 19.0 14.0 12.5 15.5 12.5 11.0 13.5 10.5 9.0 12.0 9.5 7.5 10.5 8.0 7.0 9.0 7.5 6.0 150 0∼60 ES6−2406 550 650 20.0 16.0 15.0 17.0 14.0 12.0 15.0 12.0 9.0 13.0 9.5 7.5 10.5 8.0 7.0 9.0 7.5 6.0 ES6−2405 500 600 18.5 14.0 13.0 13.5 11.0 09.5 11.5 09.5 8.0 10.0 8.0 7.5 09.0 7.5 7.0 8.5 7.0 6.0 ES6−2404 400 480 19.0 15.0 13.5 15.0 12.0 10.5 13.0 10.0 9.0 11.5 9.0 7.5 10.0 8.0 7.0 9.0 7.5 6.0 ES6−2403 350 430 20.0 18.0 16.0 15.5 13.0 11.0 13.5 10.5 9.0 12.0 9.5 7.5 10.5 8.0 7.0 9.0 7.5 6.0 ES6−2402 220 270 24.0 21.0 19.0 180 15.5 13.0 15.5 12.0 9.0 13.0 9.5 7.5 10.5 8.0 7.0 9.0 7.5 6.0 N L/stroke kg – 5,200 0.75 ( 4 Geared motor ) Notes 1. Model selection should be done from the above chart, based on workpiece specifications, material hardness, diameter of hole and cutting speed. 2. The drilling capacity shown above is for a depth equivalent to the drill diameter times two. 3. The RB-3860 is installed as a standard type hydro speed regulator. Specify an optional hydro speed regulator as necessary. (Optional hydro speed regulator type: R-38100AC) 4. The maximum weight of the attachment for downward drilling is 50kg. 5. The ram hold back mechanism is optional. 6. See pages 28 and 31 for details on the adjustable spindle nose unit and Collet Chuck spindle nose unit. 7. AL*…Aluminium, FC*…Cast iron, ST*…Carbon steel, Wgt*…Weight 8. When ordering, please specify the voltage and frequency of the motor. SUGINO MACHINE LIMITED 14 14 100 SUGINO MACHINE LIMITED Dimensions(mm) 350 Hydro speed regulator RBー3860 Max. drilling depth limit switch(YAMATAKE SL1-P) Cutting feed stroke Max. 60 φ38 Dog & dog bar assembly 174 98 Return position limit switch(YAMATAKE SL1-P) Forward air inlet Rc1/4 230 127 Return air inlet Rc1/4 4−φ13 332 87 227 254 205 22 6 100 175 φ48 225 φ95g5 −0.012 −0.027 φ161 φ180 Geared motor 0.75kW4P Full stroke 150 105 10 +0.04 0 40 207 50 393 80 200 795 124 Note: The ES6 is equipped with max. drilling depth limit switch and return position limit switch (YAMATAKE SL1-P) For speeds other than those in the capacity table The following speeds are also available upon request. Spindle speed (no-load) Motor 2.2kW 1.5kW 4P 0.75kW 4P 6 Spindle drill head (adjustable spindle nose type) with guide bars Geared motor 15 50Hz 60Hz min−1 min−1 2,500 1,700 1,100 3,200 2,500 2,000 1,700 1,200 750 600 250 3,000 2,100 1,300 3,800 3,000 2,400 2,100 1,500 900 750 300 Selfeeder electric Induction motor 1.5kW4P、 2.2kW2P Drill socket MT2 ES6 Power cable connection port φ27 22 42 52 33 440 20 TM ES7 Carbon Steel φ28 Aluminium φ40 Large unit with a maximum motor output of 3.7kW and thrust of 9400N This type drills large-diameter holes (φ28 steel) ES7 Selfeeder electric Different motor specifications are used for the European market. The ES7 is not equipped with a built-in control valve for forward and return movement. Refer to page 18. ■ Capacity Operating air pressure : 0.6MPa Max.drill size Specs. Spindle speed (no-load) Stroke Motor Drill 1 Spindle 2 Spindles 3 Spindles 4 Spindles 5 Spindles 6 Spindles Air Cuttimg Chuck Out No.of Thrust Consumption Wgt* Max. feed Capacity put Pole AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* AL* FC* ST* 50Hz 60Hz stroke Models min−1 min−1 mm mm mm mm mm mm mm ES7ー3229 2,900 3,500 11.0 04.0 03.0 08.0 04.0 03.0 08.0 04.0 03.0 08.0 04.0 03.0 08.0 04.0 3.0 08.0 04.0 3.0 ES7ー3222 2,200 2,700 13.0 05.0 04.0 11.0 05.0 04.0 11.0 05.0 04.0 10.0 05.0 04.0 09.0 05.0 4.0 09.0 05.0 4.0 ES7ー3215 1,500 1,800 MT2 17.0 07.0 06.0 16.0 07.0 06.0 14.0 07.0 06.0 12.5 07.0 06.0 11.0 07.0 6.0 10.0 07.0 6.0 ES7ー3210 1,000 1,200 or MT3 mm mm kW P 3.7 4 650 800 25.0 19.0 16.0 20.0 15.0 13.0 16.0 12.0 11.0 13.0 10.0 09.0 12.0 10.0 9.0 11.0 09.0 8.0 ES7ー3205 500 600 31.0 24.0 21.0 23.0 17.0 15.0 18.0 14.0 12.0 15.0 12.0 11.0 14.0 11.0 9.0 13.0 10.0 8.0 ES7ー3203 340 410 40.0 32.0 28.0 28.0 21.0 18.0 24.0 17.0 13.0 18.0 14.0 11.0 17.0 12.0 9.5 16.0 11.0 8.5 L/stroke kg 9,400 20.0 14.0 12.0 15.0 12.0 10.0 13.0 10.0 09.0 11.0 09.0 08.0 11.0 08.0 7.0 10.0 08.0 7.0 200 0∼100 ES7ー3206 N 2.2 6 Notes 1. Model selection should be done from the above chart, based on workpiece specifications, material hardness, diameter of hole and cutting speed. 2. The drilling capacity shown above is for a depth equivalent to the drill diameter times two. 3. The R-55100A is installed as a standard type hydro speed regulator. Specify an optional hydro speed regulator as necessary. (Optional hydro speed regulator type: R-55150A) 4. The maximum weight of the attachment for downward drilling is 100kg. 5. When ordering , specify your requirement for the ram hold back mechanism, which requires additional machining in Sugino's factory. 6. See pages 28 and 31 for details on the adjustable spindle nose unit and Collet chuck spindle nose unit. 7. AL*…Aluminium, FC*…Cast iron, ST*…Carbon steel, Wgt*…Weight 8. When ordering, please specify the voltage and frequency of the motor. SUGINO MACHINE LIMITED 16 58 210 SUGINO MACHINE LIMITED Dimensions(mm) 476(568) Max.drilling depth limit switch(YAMATAKE SL1-P) Cutting feed stroke Max.100(150) Dog & dog bar assembly φ55 Hydro speed regulator R−55100AC(Rー55150AC) 240 148 Return position limit switch(YAMATAKE SL1-P) Forward air inlet Rc3/8 65 98 260 Return air inlet Rc3/8 4−φ18 188 312 Power cable connection port φ27 105 250 ES7 85 6 25 6 130 261 φ58 267 525 φ223 φ95 −0.005 −0.020 Drill socket MT2 or MT3 138 10+0.03 0 10 +0.03 0 172 Full stroke 200 50 250 50 350 144 496 984 275 137.5 187.5 325 Note: The ES7 is equipped with max. drilling depth limit switch and return position limit switch (YAMATAKESL1-P). For speeds other than those in the capacity table The following speeds are also available upon request. Spindle speed (no-load) Motor 3.7kW 4P 2.2kW 6P 6-Spindle drill head with bush plate 17 50Hz 60Hz min−1 min−1 1,000 750 500 2,600 1,900 1,500 1,200 900 600 3,200 2,300 1,800 Selfeeder electric Induction motor 2.2kW6P、 3.7kW4P TM Air Pressure Control Circuits Drive Circuit Diagram Standard Specifications (With valve block) ①Manual start button ②Manual return button Valve block ③Auto return button ④Forward feed adjuster valve ⑤Return feed adjuster valve ⑥Silencer ② ⑤ 22 3 port 2 position solenoid valve (For activation: Supply of approx. 1 sec.) ④ ① Pilot air hose Standard types 74 ES2 ES3C ES3P ES4P ES5 Main air inlet Rc1/8 ⑥ Main air hose Filter 83 ③ Regulator Start air inlet Rc1/8 3 port 2 position solenoid valve (for emergency return) 32 Return air inlet Rc1/8 Pilot air hose Notice: Pneumatic equipments to the valve block are provided by customer. Valveless Specifications Drive Circuit Diagram (With air connecting block) The valveless types are designed for economic efficiency, with a simplified control mechanism eliminating Air connecting block the forward and return manual operation. These types are changed to the standard types by 23 installing the valve block in position. ● Selfeeders having a Air hose for forward movement Rc1/4 Forward air inlet Flow control valve for forward movement 5 port 2 position solenoid valve (for forward and return movement) 57 Air Pressure Control Circuits The standard types are equipped with a built-in valve for the control of forward and return movements of the Selfeeder (electric). F model R number with 'A' at the end employ valveless specifications. 50 Filter E.g. : ES3C−1314LA ES5−1303A Return air inlet Rc1/4 Air hose of return movement Regulator Flow control valve for return movement Notice : Pneumatic equipments to the air connecting block are provided by customer. Notes 1. Be sure to use the meter-in flow control valve to control the speed in forward and return movement for the ES2 to the ES5. 2. Use the meter-in flow control valve with the ES6 and the meter-out flow control valve with the ES7. Refer to the drive circuit diagram for the valveless type. SUGINO MACHINE LIMITED 18 SUGINO MACHINE LIMITED Operate-Signal Kits The Operate-Signal Kit is designed to precisely monitor the operating condition of the Selfeeder (electric) for the management of the synchronized operation of the Selfeeder with other relative devices (such as an index table and auto clamping unit). The Operate-Signal Kit transmits electric signals for the above function. Operate-Signal Kits Application example 1 - Check of return position Models of Operate-Signal kits and Specifications Applicable Operate-Signal Kit changes according to model of Selfeeder. Model No. R S Application example 2 - Check of maximum drilling depth and return position Types of Detection OSKー80ーEM Check of return position OSKー80ーWM Check of max. drilling depth & return position OSKー100ーEM Check of return position OSKー100ーWM Check of max. drilling depth & return position OSKー150ーEM Check of return position OSKー150ーWM Check of max. drilling depth & return position OSKー200ーEM Check of return position OSKー200ーWM Check of max. drilling depth & return position Applicable Selfeeder (Electric) ES2 ES3CーL ES3PーL ES4P ES5 ES3PーLL ES4PーL R S Limit switch used is YAMATAKE(SL1-P). Specify it in case other brand of limit switch is required. 19 TM Step Controller Measures must be taken to prevent the wear and fracture of the drill in such machining processes as drilling a hole with a depth exceeding 5 to 6 times the drill diameter. Step-feed machining is the most effective way of preventing such problems. Sugino's Step Controller MCB-1, equipped with timers, secures the optimum cutting condition and operates Selfeeders in the step-feed and inching drilling. Step Controller Features 1.Optimum cutting conditions can be freely specified. The controller is equipped with three timers, which realizes fine adjustment of drilling conditions. Fine inching feed is possible through timer adjustment. 2.Light weight and small size As can be seen from the photo on the right, the controller is spaceefficient and can be installed in a corner of the drill operation panel. 3.Complete variety of ontput signals Automated drilling is easily realized with various types of output signals such as for start point, maximum drilling depth, and in-process checking. Applicable Selfeeder types ES2 ES4P ES7 ES3C ES5 ES3P ES6 The Step Controller can be connected with your present Selfeeder model. Please contact your Sugino dealer for details on the arrangement. Drilling motion Step Feed Pattern Inching Feed Pattern The 1st step, T1, completes the first step and the 2nd and following steps are controlled by T3 which drills little by little in the optimum cutting condition. The return timer, T2, helps the Selfeeder work immediately on the next step without returning it to the machine zero point, thus performing efficient deep hole drilling. Inching feed results from setting the return timer, T2, at a short period. Chips are broken down and the cutting torque on the cutting blade is reduced, extending the life of the blade. 1st step T1 1st step T1 T2 2nd & following steps T2 Return Return T3 2nd & following steps T3 T2 T2 T3 T3 T2 T2 (T3) Max. drilling depth SUGINO MACHINE LIMITED (T3) Max. drilling depth Return position 20 Return position SUGINO MACHINE LIMITED Dimensions(mm) 50 90 15 15 7 25 STEP CONTROLLER MCB-1 Power supply lamp (LED indicator) Timer for 1st step T1 0.5 sec 5 sec Timer for return T2 0.1 sec OUTPUT 11 sec T3 10 Run Timer for 2nd & following steps sec Origin Selfeeder Forward (5 port solenoid valve) 12 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 160 Hydro speed regulator Return (3 port solenoid valve) Max. drilling depth memory Output terminals 0.5 INPUT 11 COM Start Return COM Return position LS Max. drilling depth LS Input terminals DC24V OV DC 24V power supply should be arranged by the user. 7 JAPAN 15 190 11 sec POWER Step Controller 176(Installation dimensions) MODEL 6 Specs. Specs. Power Supply Timer set range Input signal DC24V, ripple5% or below, 4.8W Run T1:1st step 0.5∼11sec ±20% T2:Return 0.1∼05sec ±20% T3:2nd & following steps 0.5∼11sec ±20% Start No-voltage contact signal DC24V internally supplied Return LS to check return position ( LS to check max. drilling depth AC220V Max. drilling depth memory signal Origin Operating DC030V 1A(resistance load) Selfeeder forward ) Contact capacity Hydro speed regulator return Output Temp. 0℃∼40℃ environment Humidity RH85% or below, without dew condensation Applicable no. of Selfeeders 1unit Note: Use the Step Controller MCB-1 by installing it in the control cabinet. Note that the controller is not waterproof. Electric and air circuit Power supply (Operate-Signal Kit) MC Max. drilling depth limit switch Return position limit switch O.C.R to Selfeeder motor Selfeeder MC Air for forward movement Air for return movement Step Controller Max. AC 220V or DC30V Hydro speed regulator 3 port 2 position solenoid valve MCBー1 T1 T2 10 T3 11 12 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 O.C.R Start Return 5 port 2 position solenoid valve Manifold DC24V DV 24V power supply should be arranged by the user. Air supply Air line set (Filter,Regulator) Notes 1. The solenoid valves in the above application are designed for AC200V. Transformer (200V→100V) is required for AC100V use. 2. The solenoid valve and Operate-Signal Kit above application are not attached with the step cotroller MCB-1 as standard accessories. Other air devices are to be provided by customer. 21 TM Universal Stands The universal stand is a jig for fixing a round-body type Selfeeder at a desired angle of operation. Base clamp 70 Base clamp 50 2 φ5 US-52BC 80 6 10 +0. 0 04 . .04 0 6 43 65 90 11 190 34 D Column clamp H B 6 H 50 Height adjuster US-52C US-74C US-92C US-104C US-52HA US-74HA US-92HA US-104HA φA B φA H Column F φA Ⅰ G 0 20 Dimensions(mm) Model USー52 USー74 USー92 USー104 A B C 52 74 92 104 80 110 160 190 115 145 215 250 SUGINO MACHINE LIMITED E B φA 50 φA US-52CC US-74CC US-92CC US-104CC 50 4-φ11mounting hole 4-φ11mounting hole Parallel clamp US-52PC US-74PC C .04 +00 10 φA .04 +0 10 0 6 40 90 0 20 175 .04 φA 75 35 0 17 45 1 0 14 4-φ11mounting hole US-52SC US-74SC US-92SC US-W104SC 73 28 φA 10 +0 6 12 0 10 +0 0 .04 56 15 .04 +0 0 0 Swivel clamp M8×1.25Depth36 6 10 75 12 φ1 160 28 4-φ11mounting hole US-104BC 15 0 17 0 6 6 0 04 Base clamp M8×1.25 Depth26 110 10 0 13 .04 +0 . 0 10 0 50 φ92 6 10 +0 28 US-92BC 35 90 Base clamp 50 4 φ7 US-74BC 35 6 Universal Stands Dimensions(mm) D 40 45 60 70 E F 120 500 140 600 205 800 248 1,000 G 30 30 34 38 H 43 56 70 77 Ⅰ 52 65 78 95 22 Applicable Selfeeders ES2 ES3C、ES3P ES4P ES5 78 SUGINO MACHINE LIMITED Level Clamps Dimensions(mm) .03 0 +0 4 -φD mounting hole H 6 height, 2 types are provided. 10 +0.04 0 A 10 6 G to the difference of the center φE F Level clamp is a jig for installating a round-body type Selfeeder electric parallel with the machine base. According J 10 B 10 +0.04 0 Ⅰ K J L C Dimensions(mm) LCー52 LCー52H LCー74 LCー74H LCー92 LCー92H LCー104 LCー104H Application example Universal stand US-92 type H set 23 A B C D E F 95 135 120 60 110 130 09.5 074 150 127 65 120 140 09.5 092 177 148 90 170 190 11.5 104 188 30 050 070 06.5 052 G 60 100 70 100 70 120 80 120 H Ⅰ 14 35 J K L Applicable Selfeeders 8 64 80 ES2 18 50 10 90 110 ES3C、ES3P 20 61 10 112 132 ES4P 20 70 10 130 150 ES5 Level Clamps Model TM Standrill Standrill is a highly precise auotmatic drilling stand equipped with the up-down height adjustable function and head swing mechanism for flexible use. Various motions such as standard Dwell and step drilling are free to select. This features make the Standrill most suitable for drilling of small volume and assorted parts and for secondary machining process after machining center. Specifications Model No. Applicable Selfeeder ■Controller UC-61U SSDー74 Selfeeder《electric》 ・ES2 ・ES3C、ES3P ・ES4P Standrill Up-down stroke of the unit Max.260mm Allowable unit weight Max.45kg Motor voltage Three phase AC voltage to match the motor. Control voltage Single phase AC 200V (50/60Hz) Power source Motion selection Standard/Dwell/Step-feed Dwell/Step timer set 0.05∼01.2 sec 0.30∼03.0 sec 4 way 1.20∼12.0 sec selectable 3.00∼30.0 sec Input signal Start Non contact signal Return (DC24V internal supply) Output signal Contact capacity 1 Cycle AC220V DC30V end 1A(Resistance load) Notes 1. Applicable electromagnetic contactor is different in each Selfeeder model. Specify the model No. of the Selfeeder, the voltage , frequency , and rated amperage of the motor. 2. 5 port 2 position and 3 port 2 position solenoid valves supplied are for coil rating of DC24V. Dimensions(mm) ■Option № Product Name Specification and content Drill brokenness detecting unit Touch sensor type drill brokenness detecting unit. Detecting the drill brokenness, it sends the signal. The motor position can be flexibly selected. 400 618 1 Selfeeder (Option) 2 ① ② ③ ④ CONTROLLER MODELUC−61U POWER TIMER ALARM 280 Max.1050 MOTOR POWER ON OFF MODE STD.STEP DWELL START POWER ON Level Clamps (Option) RETURN OFF 325 ⑨ ⑤ 278 ⑦ ⑥ 3 Handy operation button Button switch for start-up and emergency return. 4 Counter Preset type 6 digits counter 5 Remote stroke setting unit A position detector is equipped to selfeeder《electric》and the stroke setting can be done from the remote. Note: For detailed information, please contact Sugino sales office. ▼ φ74 600 105 260(Range of up and down movement) Hydro Speed Regulators (Option) When selfeeder《electric》 Selfeeder swinging is moved up and down, the prevention guide bar guide bar prevent it from swinging. Breakdown of Standrill complete set ① Bracket ⑧ ② Stopper Base (Option) ③ Handle 100 ④ Clamping lever ⑤ Column(US-74C) ⑥ Rack 450 420 210 630 ⑦ Rack stop color ⑧ Base support ⑨ Controller(UC-61U) Note : This is the dimension of Standrill equipped with ES3P-13□□LA type with a Hydro Speed Regulator R-2482A. SUGINO MACHINE LIMITED 24 SUGINO MACHINE LIMITED Hydro Speed Regulators The hydro speed regulator is an oil-operated feed speed control unit. The feed speed of the air cylinder is controlled to a desired one. The regulator is available in two different types, to suit the control patterns. Select a type from the spring return type and air return type. Hydro speed regulator with skip motion model is optimal for machining the piping materials. In the hydro speed regulator RB type, the piston rod is automatically returned to its original position by the built-in spring when the piston rod is no longer loaded. RB type Spring return type Features 1. Compact and handy size realize free direction of installation. Hydro Speed Regulator 2. The completely sealed structure eliminates the need for resupplying the unit with operating oil and realizes stable speed control over a long time. 3. Stable feed speed is obtained as variation of the controlled speed is very little against sudden load changes. 4. Feed is controlled with ease by the speed adjusting knob. Specifications Max. Stroke Model Load Range Range of Speed Control for Each Thrust Permissible impact Load Wgt (Main Body Only) N mm RBー2412 12 RBー2430 30 RBー2460 60 RBー3140 40 RBー3160 60 RBー3860 60 J kg 1.47 0.35 mm/sec F=0,098N F=0,290N F=0,490N F=0,200N F=0,490N F=0,980N F=1,500N F=0,490N F=1,500N F=2,200N F=2,900N F=2,200N F=3,700N F=5,400N 98∼1,490 200∼1,500 490∼2,900 2,200∼5,400 0.2∼20 0.3∼30 0.4∼35 0.1∼05 0.2∼25 0.3∼40 0.4∼50 0.1∼10 0.2∼25 0.3∼35 0.5∼40 0.2∼15 0.3∼25 0.4∼30 0.41 2.45 0.58 0.95 3.92 1.20 1.80 5.88 Notes 1. Special models other than those in the above table are also available upon request. 2. The regulator clamp is an optional item. RB-2412、RB-2430、RB-2460 RB-3140、RB-3160 RB-3860 Clamping bolt 8 12 E F Ⅰ J 38 42 Stroke Max.60 7 34 50 94 350 H Speed adjusting knob Speed adjusting knob Model RBー2412 RBー2430 RBー2460 RBー3140 RBー3160 A 93 115 196 150 190 4−M6 B C D E F 28 24 9 20 32 36 31 12 24 40 G 12 30 60 40 60 H 160 200 311 270 331 25 Ⅰ J K L M N 34 44 5 15 30 M5 42 58 7 20 40 M6 φ44 φ38 φD Stroke Max.G φB M L K 4−N Jack bolt Clamping range 165 φC Piston rod Speed scale reference point Regulator clamp φ14 Regulator clamp Speed scale reference point Body Clamping range A 49 24 Clamping bolt TM In the hydro speed regulator R-A type, the position of the piston rod is maintained even if it is no longer loaded and the piston rod is returned to its original position by supplying external compressed air. Effective for step feed motion. R-A type Air return type Features 1. With the position of the piston rod maintained along the stroke as desired, efficient step feeding is possible. 2. Some models feature a long stroke for expanded application purposes. Step Feeding Example Machine zero point 1st step 2nd step 3rd step Max. Stroke Load Range Range of Speed Control for Each Thrust Permissible impact Load Wgt (Main Body Only) Model N mm mm/sec Rー2442A Rー2462A Rー2482A Rー3182A Rー31132A 40 60 80 80 130 Rー38100AC 100 2,200∼5,400 Rー55100A Rー55150A 100 150 3,900∼9,800 200∼1,500 490∼2,900 F=0,200N F=0,980N F=1,500N 0.3∼05 0.5∼25 0.8∼30 F=0,490N F=2,200N F=2,900N F=2,200N F=3,700N F=5,400N 0.3∼12 0.5∼25 0.8∼30 0.3∼15 0.5∼25 0.8∼30 F=3,900N F=9,800N 0.2∼15 0.6∼35 Return to machine zero point kg J 1.3 1.4 1.5 2.2 2.8 2.45 3.92 Air Piping Example for Piston Rod Return 3 port 2 position solenoid valve (Supply for more than 1 sec.) Air source 5.88 4.2 9.8 7.3 8.1 Supply air pressure 0.4∼0.6MPa Notes 1. A regulator clamp is provided as a standard part with the R-38100AC. The clamp cannot be removed from the mechanism. 2. Special models other than those in the above table upon request. R-2442A、R-2462A、R-2482A R-3182A、R-31132A Clamping range Speed adjusting knob D C 4−M6 Regulator clamp 35 24 B φ36 φ12 Regulator clamp 35 C B Compressed air supply port for piston rod return Rc1/8 φ35 66 189 Model A Rー2442A Rー2462A Rー2482A 40 60 80 SUGINO MACHINE LIMITED B 127 180 C Model Rー3182A Rー31132A φ62 Speed scale reference point φ55 12 72 48 Piston rod Speed scale reference point 109 Compressed air supply port for piston rod return Rc1/8 240 260 333 10 D Stroke Max.A φ57 φ38 φ14 12 Piston rod 130 60 50 φ18 4−M6 Speed adjusting knob E Speed adjusting knob 131 62 50 34 7 4−M10 Regulator clamp 37 16 14 415 Clamping range 117 φ44 74 94 8 Speed scale reference point R-55100A、R-55150A Stroke 5 Max.100 42 Piston rod Compressed air supply port for piston rod return Rc1/8 R-38100AC 38 Stroke Clamping range Max.A 61 43 40 24 58 42 74 36 20 φ34 φ24 Piston rod φ28 7 φ9 34 15 67 Speed adjusting knob Speed scale reference point 43 φ34 44 34 5 4−M5 46 32 20 φ31 Stroke Max.A 88 44 24 Hydro Speed Regulator Specifications Regulator clamp B C 66 Compressed air supply port for piston rod return Rc1/8 A B C D Model A B C D E 80 130 39 34 180 255 363 483 Rー55100A Rー55150A 100 150 64 81 191 216 148 198 476 568 26 SUGINO MACHINE LIMITED Hydro Speed Regulator, RB-SK type and R-ASK can change the controlling speed high from to low as well as low to high by air signal. RB-SKtype,R-ASKtype Skip Motion type Example of feed controlling Example of air pipe configuration for skip feed control ADog 3 port 2 position solenoid valve for skip feed control Air source Supply air pressure 0.4∼0.6MPa Skip feed stroke A Thrust Specifications Max. Stroke mm RBー2460SK Spring return type RBー3160SK Load Range Skip feed stroke 0,200∼1,500 160 0,490∼2,900 Range:0 or 160 Rー2462ASK 160 Air return type Rー3182ASK Rー38100ASKC Permissible impact Load Wgt (Main Body Only) mm/sec J kg 2.45 1.2 3.92 1.8 5.88 2.6 2.45 1.9 3.92 2.5 5.88 4.5 N 160 RBー3860SK Range of speed Control for Each Thrust at low-speed feed 10mm more within Max. stroke range 2,200∼5,400 0,200∼1,500 180 0,490∼2,900 100 2,200∼5,400 F=0,200N F=0,490N F=0,980N F=1,500N F=0,490N F=1,500N F=2,200N F=2,900N F=2,200N F=3,700N F=5,400N F=0,200N F=0,980N F=1,500N F=0,490N F=2,200N F=2,900N F=2,200N F=3,700N F=5,400N 0.3∼05 0.3∼25 0.5∼40 0.8∼50 0.3∼10 0.3∼25 0.5∼35 0.8∼40 0.3∼15 0.5∼25 0.8∼30 0.3∼05 0.5∼25 0.8∼30 0.3∼12 0.5∼25 0.8∼30 0.3∼15 0.5∼25 0.8∼30 Hydro Speed Regulator Piston rod return type Model Note: 1. The speed at the high speed feed (skip feed) varies to the thrust. The speed is corresponding to the maximum level for each thrust shown in the above table. Note: 2. A regulator clamp is provided as a standard part with the R-38100ASKC. The clamp cannot be removed from the mechanism. Max. H Clamping range A 38 □36 115 Body Stroke Max. 60 7 94 G A 42 Air hose 1m Speed adjusting knob 50 34 50 Stroke B Piston rod 74 50 D 115 K E F 4−M6 24 8 M J 4−M5 Regulator clamp Speed adjusting knob Body 12 L Piston rod Pilot air supply port for skip feed switch R1/8 Regulator clamp Speed scale reference point Air hose 1m φ38 Speed scale reference point C RB-3860SK Pilot air supply port for skip feed switch R1/8 φ14 RB-2460SK、RB-3160SK □36 Clamping range 165 425 R-2462ASK、R-3182ASK R-38100ASKC Max. Ⅰ range J Model A B C D E 44 34 12.5 65 15 58 42 0 70 20 F G H 50 34 □36 7 38 Ⅰ J Max. 100 42 94 K L M 5 377 60 196 9 24 32 20 7 398 60 190 12 31 40 24 27 Model Rー2462ASK Rー3182ASK 74 B C D E 50 Clamping range 117 5 A 115 Body φ35 φ38 Piston rod Stroke Compressed air supply port for piston rod return Rc1/8 H RBー2460SK RBー3160SK Speed Air hose 1m adjusting knob φ14 50 φ34 Stroke Clamping A 12 115 4−M6 88 K N Regulator clamp Speed adjusting knob Body D E F G M Piston rod 4−M5 skip feed switch R1/8 Speed scale reference point Air hose 1m 44 24 8 Speed scale reference point L C Regulator clamp Pilot air supply port for Pilot air supply port for skip feed switch R1/8 B Compressed air supply port for piston rod return Rc1/8 □36 484 F 44 34 12.5 67 34 15 58 42 0 74 36 20 G H Ⅰ J K L M N 5 323 60 46 9 24 32 20 7 424 80 61 12 31 40 24 TM Adjustable Spindle Noses Adjustable spindle noses are applicable to all models of the Selfeeder electric series except the ES2. Please specify the adjustable spindle nose when ordering your Selfeeder. Sugino supplies adjustable spindle noses other than those shown below, upon request. φ60 φ50g6 L1 φD φd H W L1 φ47 W φ47 φ60 φ50g6 Fig.2 φD φd Adjustable Spindle Noses Fig.1 L2 M L3 L4 L3 20 L5 Applicable Selfeeders Fig. No. Spindle Nose Model No. BILZ16 ES3C ES3P 1 BILZ20 BILZ25 2 1 ES4P 2 KHー16A KHー22A BILZ16 BILZ20 BILZ25 KHー16A KHー22A L4 Drain outlet M5×0.8 d 16H6 +0.011 0 20H6 +0.013 0 25H6 +0.013 0 16+0.015 +0.005 22+0.015 +0.005 16H6 +0.011 0 20H6 +0.013 0 25H6 +0.013 0 16+0.015 +0.005 22+0.015 +0.005 D H+0.1 0 25g6 −0.007 −0.020 32g6 −0.009 −0.025 37g6 −0.009 −0.025 0 26.4 −0.1 0 32.4 −0.1 25g6 −0.007 −0.020 32g6 −0.009 −0.025 37g6 −0.009 −0.025 0 26.4 −0.1 0 32.4 −0.1 17.3 21.3 26.7 − 17.3 21.3 26.7 − W 0 5 +0.145 +0.070 06 +0.145 +0.070 08C10 +0.138 +0.080 10C10 +0.138 +0.080 0 +0.145 5 +0.070 06 +0.145 +0.070 08C10 +0.138 +0.080 10C10 +0.138 +0.080 L1 74 77 85 43 58 74 77 85 43 58 Notes 1. Dimensions of spindle shown here are as per recommendation of NT Tool Co.Ltd.. 2. Spindle noses of KH-A model are applicable to the quick change stub holder of NT Tool Co.Ltd.. 3. Adjustable spindle noses cannot be used in Selfeeders with a specified speed above 5,000min-1. 4. Detach the plug of the drain outlet when installing selfeeder《electric》in a horizontal or facing-up position. SUGINO MACHINE LIMITED 20 L5 28 M Drain outlet M5×0.8 L2 M6×1 34 M8×1.25 38 − − M6×1 34 M8×1.25 38 − − L3 L4 L5 74 77 89 27.5 51.5 74 77 89 27.5 51.5 091.5 094.5 106.5 045 069 091.5 094.5 106.5 045 069 128 131 143 081.5 105.5 128 131 143 081.5 105.5 SUGINO MACHINE LIMITED φ80 φ70g6 φ55 φd φD H φD φd W L1 W L1 φ70g6 φ55 Fig.4 φ80 Fig.3 M L2 L3 L4 L5 BILZ16 ES5 BILZ20 BILZ25 4 25 L5 Drain outlet M5×0.8 Applicable Selfeeders Fig. No. Spindle Nose Model No. 3 L3 L4 25 KHー16A KHー22A d D 16H6 +0.011 0 20H6 +0.013 0 25H6 +0.013 0 16+0.015 +0.005 22+0.015 +0.005 25g6 −0.007 −0.020 32g6 −0.009 −0.025 37g6 −0.009 −0.025 0 26.4−0.1 0 32.4−0.1 H +0.1 0 17.3 21.3 26.7 − W L1 74 77 85 43 58 05 +0.145 +0.070 06 +0.145 +0.070 08C10 +0.138 +0.080 10C10 +0.138 +0.080 Drain outlet M5×0.8 M L2 M6×1 34 M8×1.25 38 − − L3 L4 L5 74 77 88 30 42.5 091.5 094.5 105.5 047.5 060 143.5 146.5 157.5 099.5 112 Notes 1. Dimensions of spindle shown here are as per recommendation of NT Tool Co.Ltd.. 2. Spindle noses of KH-A model are applicable to the quick change stub holder of NT Tool Co.Ltd.. 3. Adjustable spindle noses cannot be used in Selfeeders with a specified speed above 5,000min-1. 4. Detach the plug of the drain outlet when installing selfeeder《electric》in a horizontal or facing-up position. Adjustable Spindle Noses L2 φ68 W φD φd H φD φd φ95 W L5 Applicable Selfeeders Fig. No. Spindle Nose Model No. BILZ20 BILZ25 BILZ28 6 5 ES7 6 73.5000 L3 L4 18 L5 18 L4 5 47.6000 66.5000 M L3 ES6 φ95 L1 φ68 L1 φ105 Fig.6 φ105 Fig.5 KHー20A KHー28A BILZ28 BILZ32 KHー28A KHー32A Drain outlet M5×0.8 d D H+0.1 0 +0.013 20H6 0 +0.013 25H6 0 +0.013 28H6 0 +0.015 20 +0.005 +0.015 28 +0.005 28H6 +0.013 0 32H6 +0.016 0 28 +0.015 +0.005 32 +0.015 +0.005 32g6 −0.009 −0.025 37g6 −0.009 −0.025 40g6 −0.009 −0.025 0 29.4 −0.1 0 40.4 −0.1 −0.009 40g6 −0.025 45g6 −0.009 −0.025 0 40.4 −0.1 0 43.8 −0.1 21.3 26.7 29.7 W 05 +0.145 +0.070 +0.145 06 +0.070 29.7 33.7 09C10 +0.138 +0.080 10C10 +0.138 +0.080 06 +0.145 +0.070 08 +0.170 +0.080 − 10C10 +0.138 +0.080 − L1 089 097 099 048 068 099 106 068 083 Notes 1. Dimensions of spindle shown here are as per recommendation of NT Tool Co.Ltd.. 2. Spindle noses of KH-A model are applicable to the quick change stub holder of NT Tool Co.Ltd.. 3. Detach the plug of the drain outlet when installing selfeeder《electric》in a horizontal or facing-up position. 29 Drain outlet M5×0.8 L2 L3 L4 L5 M6×1 M 34 M8×1.25 38 075 081 083 092.5 098.5 100.5 149.5 155.5 157.5 − − 030 047.5 104.5 M8×1.25 38 45 083 107 100.5 124.5 170.5 194.5 − − 030 047.5 117.5 TM Collet Chuck Spindle Noses Collet chuck spindle noses are applicable to ER Collet of REGO-FIX Co.Ltd.. and provided for all models of the Selfeeder electric series. Please specify the spindle nose when ordering your Selfeeders. Sugino supplies collet chuck spindle noses other than those described below. Fig.3 φ19 Depth of drill bit insertion Max. 19 23.5 Depth of drill bit insertion Max. 23 33 M25×1.5 33 56.5 φ60 φ34 M14×0.75 φ50g6 Depth of drill bit insertion Max.41.5 φ47 12 φA g6 M10×0.75 φ46 φ36 8 24 Fig.2 φ12 44.5 62 20 98.5 L1 L2 Fig.5 36 M32×1.5 φ50 53 70.5 25 Depth of drill bit insertion Max.58 58 75.5 18 L2 Drain outlet M5×0.8 122.5 SUGINO MACHINE LIMITED 30 φ95 M40×1.5 φ68 φ105 φ80 φ70g6 Depth of drill bit insertion Max.57 φ55 32 Fig.4 φ42 Collet Chuck Spindle Noses Fig.1 Drain outlet M5×0.8 Drain outlet M5×0.8 SUGINO MACHINE LIMITED Applicable Selfeeders Fig. No. Spindle Nose Model No. Chucking Range L1 L2 A ES2 ES3CーL 3075L/LL 6049L/LL 6034L/LL 1318L/LL 1310L/LL 1306L/LL 6061/L 1330/L 1314/L 1308/L 1304/L 1302/L 6061/L 1330/L 1314/L 1308/L 1304/L 1302/L ES6 ES7 1 3 ER8 ER20 0.5∼5 1∼13 − − − − − − 2 ER11 0.5∼7 27 60 50 3 ER20 1∼13 − − − 2 ER11 0.5∼7 27 60 50 3 ER20 1∼13 − − − 2 ER11 0.5∼7 40 73 70 4 ER25 1∼16 − − − 5 5 ER32 ER32 9∼20 9∼20 − − 132.5 145.5 − − ES3Pー ES4Pー ES5ー 3060L/LL 1326L/LL 1314L/LL 1307L/LL 1305L/LL 6045/L 1320/L 1311/L 1306/L 1303/L 6045/L 1320/L 1311/L 1306/L 1303/L 3. Detach the plug of the drain outlet when installing selfeeder《electric》in a horizontal or facing-up position. Drill Heads We can provide our customers with any type of drill head according to the customers' requirements of spindle pitch, spindle shape and so on. Standard heads Spindle center distance adjustable type Spindle center distance fixed type Quick change "Catch-Clip" type Coolant holder Milling head Custom made heads 34-spindle drill head 31 Collet Chuck Spindle Noses,Drill Heads Notes 1. Dimensions of spindle shown here are as per recommendation of ER collet of REGO-FIX Co.Ltd.. 2. Collet, Collet nut and spanner are not supplied as standard ones. Please order if required. http://www.sugino.com Shin-Muromachi BLDG.,2−4−3,Nihonbashi−Muromachi,Chuo−ku,Tokyo,103−0022 JAPAN 牲+81-3-5201-5974 FAX+81-3-5201-5978 e−mail:[email protected] Overseas Affiliates U.S.A. Sugino Corp. Germany Sugino Singapore Sugino Machine China Sugino Shanghai Co.,Ltd Shanghai office Guangzhou office Thailand Machine GmbH Singapore 牲+1-630-250-8585 FAX+1-630-250-8665 e-mail:[email protected] 牲+49-211-420748 FAX+49-211-419176 e-mail:[email protected] Pte., Ltd. 牲+65-6458-9544 FAX+65-6456-7789 e-mail:[email protected] Sugino Machine (Thailand), Ltd. 牲+86-21-5385-5031 FAX+86-21-5385-5032 牲+86-20-8384-9488 FAX+86-20-8384-9788 e-mail:[email protected] 牲+66-3572-9351 FAX+66-3572-9355 e-mail:[email protected] ※ Specifications in this catalogue are subject to change without prior notice for further improvement. Any unauthorized use, copying or reprinting of the contents or part thereof in this catalogue is prohibited. This product and other related technology (include the program) are subject to the terms and conditions of the relevant foreign trade acts depending on end users and their applications. All the relevant forms must be submitted to the Japanese government, including the application to export technology. The content of this catalogue is as of May 2005. printed in Japan 300505 YD