click here - KRB Machinery

Transcription

1058 Cool Creek Road
Wrightsville, PA 17368 USA
Phone: +1-717-252-3667
Fax: +1-717-252-9247
[email protected]
www.krbmachinery.com
For over 30 years, KRB has been a leader
in rebar fabrication equipment and material
handling systems around the world.
KRB designs and manufactures complete rebar cutting, rebar
bending and rebar material handling systems that are built to last.
Our customers continue to operate their KRB Machinery for 20 or more
years after their initial purchase. KRB Machinery has been chosen to
support the construction for the Panama Canal, nuclear facilities in
China, bridge and dam projects in Venezuela, and the 2014 Winter
Olympics in Sochi, Russia, Apples’ Corporate Offices in Cupertino,
California, and the 2022 Qatar World Cup.
REBAR SHOP OPTIMIZATION......... 2
CUTTING SYSTEMS....................... 4
MATERIAL HANDLING.................. 12
AUTO BAR BENDERS................... 18
BENDERS.................................... 20
PREFABRICATION........................ 24
STIRRUP BENDERS..................... 26
Built to Last
Our Customers
Our Reach
KRB Machinery is Built to Last. KRB offers
reliability you can count on to avoid down
time and ensure that projects are completed
on schedule. KRB has a full line of modular
rebar fabrication solutions. From rugged
cutting systems to robust Auto Bar
Benders and Table Benders, KRB systems
are designed to reduce labor, increase output
and improve operator safety.
KRB Machinery has been selected by some
of the largest steel mills, rebar fabricators
and construction companies in the world.
Mills including Gerdau, Arcelor Mittal, Nucor,
fabricators like Armatek and AGF, construction companies like Odebrecht, Larsen &
Toubro and Saudi Oger have all selected
KRB equipment for its quality and long
machine life.
KRB equipment operates in 55 countries
at over 1500 installations. Our American
made shearlines are regarded as the best in
the world and are in use on every continent
at over 800 installations. We have sales and
service offices in North America, Mexico,
Central America, South America, Europe,
Russia, India, China, Africa, the Middle East,
Australia, Singapore, Korea, Taiwan and
Vietnam.
Material Handling Experts
A fully automated KRB facility eliminates
manual handling and can produce 2 tons
per man hour. Our experts work with you to
develop labor reducing ways to speed more
material though your plant. We design and
build innovative systems that help eliminate
bottle necks, reduce crane lifts and increase
operator safety. Call us to find out how we
can develop a custom solution for your plant.
KRB | +1.717.252.3667 | WWW.KRBMACHINERY.COM
1
REBAR SHOP OPTIMIZATION
PARALLEL BAY SHOP
STRAIGHT BAR
TO BENDER
BENT B
TO TRU
BENT BAR
TO TRUCK
STRAIGHT BAR
TO TRUCK
BENT BAR
TO TRUCK
T-BAY SHOP
STOCK FEED
BENT BAR
TO TRUCK
STRAIGHT BAR
TO BENDER
Parallel Bay
STRAIGHT BAR
TO TRUCK
BENT BAR
TO TRUCK
www.krbmachinery.com
2
BENT BAR
TO TRUCK
Every KRB proposal is engineered to your specific requirements with the best mix of
shearing, bending and material handling equipment. KRB designs each shop based on
your production needs, space requirements and budget. We maximize your production
work flow and throughput while minimizing your space requirements and material waste.
Let us optimize a shop for you, or try it for yourself using our online configurator.
STOCK FEED
BAR
UCK
STRAIGHT BAR
TO BENDER
STOCK FEED
STRAIGHT THROUGH SHOP
• All stock under one crane way. 1 crane feeds multiple shearlines
• All fabrication under one crane way. Crane has short travel to load all trucks
- Straight bundles close to trucks
Crane has short travel to load all trucks
- Bent bar
bundles load next
STRAIGHT BAR
BENT BAR
TO BENDER
- Stirrup ties load last
TO TRUCK
• Stage several trucks in loadingBENTarea
BAR
TO TRUCK
BAR
• STRAIGHT
Easy
to
expand
just
add
to
length
TO TRUCK
BENT BAR
TO TRUCK
• Material is parallel to crane
]
3
CUTTING SYSTEMS
254
in / 6
45 cm
Conveyor Width 18 in, 450mm
Average Electric Dependant on length
Air Pressure 90 PSI, 12 CFM, 6.2 BAR, 340 LPM
DOUB
3 TIE
LE S
R LO
182
AD F
4-5
62 cm
R LO
BIN P
ARGE
OCKE
SING
AD F
TS
LE S
RAM
ES
4-5
4
ISCH
ES
in / 4
2 TIE
IDE D
RAM
IDE D
BIN P
ISCH
OCKE
ARGE
TS
CUTTING SYSTEMS
Cut up to 10, 40mm - #11 bars at one time.
The preload system on the KRB Standard Shearline allows the shake out of
bars while the others are being cut.
STANDARD SHEARLINE
H4002 CAPACITY CHART Grade 60 / 65kg/mm2
40-60
IMPERIAL #
3
4
5
6
7
8
9
10
11
14
18
METRIC mm
10
12
16
20
22
25
28
32
40
45
55
CAPACITY
47
35
27
23
19
17
15
13
10
5
2
ft / 12
-18 m
7 ft /
42 in
2.1 m
40-60
ft / 12
-18 m
/ 106
181 in
cm
/ 459
cm
5
CUTTING SYSTEMS
4 pieces of 40mm - #11 bars. Guard removed to show detail.
MINILINE
179 in
/ 454
cm
40-60
ft / 12
-18 m
7 ft /
2.1 m
3
4
5
6
7
8
9
10
11
14
METRIC mm
10
12
16
20
22
25
28
32
40
45
CAPACITY
23
18
14
11
10
9
7
6
4
2
36 in
/
42 in 91 cm or
/ 106
cm
40-60
6
IMPERIAL #
ft / 12
-18 m
172.5
in / 4
38 cm
CUTTING SYSTEMS
Adjustable manual measuring stop.
Blade Width 16 in, 400mm
BUDGETLINE
118 in
/ 299
cm
A114 CAPACITY CHART Grade 60 / 65kg/mm2
20 - 4
0 ft /
6 - 12
36 in
m
4 ft, 6
/ 91
IMPERIAL #
3
4
5
6
7
8
9
10
11
14
METRIC mm
10
12
16
20
22
25
28
32
40
45
CAPACITY
23
18
14
10
6
5
4
3
2
1
cm
in / 1
.3 m
10 - 4
0 ft /
3 -12
m
111
in / 2
81 cm
7
CUTTING SYSTEMS
Average Electric 4 kW/h
Weight 8,400 lbs, 3,810 kg
H4002
92 in
95 in
8
/ 241
cm
53 in
/ 134
/ 233
cm
cm
IMPERIAL #
3
4
5
6
7
8
9
10
11
14
18
METRIC mm
10
12
16
20
22
25
28
32
40
45
55
CAPACITY
47
35
27
23
19
17
15
13
10
5
2
CUTTING SYSTEMS
H2000
IMPERIAL #
3
4
5
6
7
8
9
10
11
14
METRIC mm
10
12
16
20
22
25
28
32
40
45
CAPACITY
23
18
14
11
10
9
7
6
4
2
79 in
93 in
/ 236
cm
39 in
/ 200
cm
/ 99 c
m
9
CUTTING SYSTEMS
Blade Width 16 in, 400mm
A114
A114 CAPACITY CHART Grade 60 / 65kg/mm2
69 in
53.5
10
in / 1
36 cm
57.5
/ 175
in / 1
46 cm
cm
IMPERIAL #
3
4
5
6
7
8
9
10
11
14
METRIC mm
10
12
16
20
22
25
28
32
40
45
CAPACITY
32
25
16
10
6
5
4
3
2
1
CUTTING SYSTEMS
Heavy duty flying shears cut up to #5 (16mm) rebar at 360 ft./min. (110m/min.)
SC 1016
Eliminate waste on short run straight stock.
8 ft /
2.4m
8 ft /
Move small quantities from the shearline to
the straight cut to maximize productivity.
2.4m
49 ft,
3 in /
Move #3 - 10mm, #4 - 12mm and
#5 - 16mm diameters from the shearline
increasing capacity.
15m
42 in
15 ft
/ 4.5
m
/ 106
cm
11
MATERIAL HANDLING
Heavy duty chain and welded solid steel teeth stand up to years of use.
Capacity 6 pockets, 12 m section holds 6 ton
BAR TRANSFER
Stage and buffer bars
for bending stations.
Eliminate crane lifts
to the benders.
9-60
ft / 3-
18 m
(9 ft /
3m m
53 in
odule
s)
84.5
12
in / 2
/ 134
14 cm
cm
Constantly feed the
bending stations
to increase productivity.
MATERIAL HANDLING
Air Pressure 90 PSI, 12 CFM,
6.2 BAR, 340 LPM
Single bin evacuating pocket discharging onto auto bar bender.
Single bin evacuating pocket.
EVACUATING BINS
44 in
Stage and buffer bars
for bending stations.
/ 11
1 cm
Optimize bundles in
the bin or pocket.
200 in
/ 508
cm
29 in
/ 73
cm
Reduce crane lifts from
the pockets.
41.5
88 in
/ 22
3 cm
69 in
in / 1
05 c
m
/ 17
5 cm
13
MATERIAL HANDLING
An operator only needs to lift the ends
of the bars into a trough, the Autoshakeout
does the rest. Reduce repetitive motion
injuries and operator strain.
Covered by U.S. Patent Numbers 7,364,397, 7,234,911,
8,137,049 and 7,744,336
AUTOSHAKEOUT
Reduce operator fatigue.
101 in
40-60
/ 256
cm
ft / 12
-18 m
Increase your shop throughput.
81 in
/
(single 205 cm
)
14
Reduce repetitive motion
injuries and insurance claims.
MATERIAL HANDLING
Covered by U.S. Patent Numbers 8,137,049 and 7,744,336
Using an air bag system and electric
vibrating motors, bundles can be spread
out on the shakeout table faster than
conventional methods.
BAR SEPARATOR
Vibrates load rack to spread
the bars more efficiently.
Reduces material handling.
Reduces operator fatigue and
repetitive motion injuries.
40-60
ft / 12
74.5
-18 m
120 in
/ 304
in / 1
89 cm
cm
15
MATERIAL HANDLING
BUNDLE CONVEYOR
Convey built bundles
to bending stations
downstream.
40-60
Eliminate crane lifts
to the benders.
ft / 12
47 in
-18 m
74 in
16
/ 188
/ 119
cm
cm
Constantly feed the
bending stations to
increase productivity.
MATERIAL HANDLING
Average Electric 1.5 kW/h
Electric 110 v
PRESTRAIGHTENER/WINCH
One operator can load
coil fed Automatic
Stirrup Benders.
44 in
Reduce operator strain.
Increase safety while
loading coil fed
machines.
70.5
in / 1
79 cm
41.5
/ 111
42.5
cm
20 in
in / 1
05 cm
/ 50
cm
33 in
in / 1
/ 83
08 cm
cm
17
AUTO BAR BENDERS
The standard 211 has positionable
support arms that travel with the
moving bender.
The Magnabend 211 R has a center distance of 990 mm.
The 211 R has retractable support
arms that automatically swing
away depending on the shape
programmed, allowing the bend
boxes to pass by.
Minimum Center Distance 990 mm
MAGNABEND 211/211 R
MAGNABEND 211/211R CAPACITY CHART Grade 60 / 65kg/mm2
33 in
/
conve 84 cm
yor h
eight
40-60
ft / 12
-18 m
12 ft
18
/ 3.6
m
IMPERIAL #
3
4
5
6
7
8
9
10
11
14
METRIC mm
10
12
16
20
22
25
28
32
40
45
CAPACITY MANDREL
9
7
6
6
5
5
4
3
2
1
CAPACITY SPLIT
9
7
6
6
5
4
3
2
1
1
AUTO BAR BENDERS
Minimum Center Distance 979mm
Stow-away tooling trays at each end of the conveyor, prevent tripping hazards.
MAGNABEND 111
MAGNABEND 111 CAPACITY CHART Grade 60 / 65kg/mm2
33 in
/
conve 84 cm
yor h
eight
40-60
IMPERIAL #
3
4
5
6
7
8
9
10
11
METRIC mm
10
12
16
20
22
25
28
32
40
CAPACITY MANDREL
9
7
6
4
4
3
2
2
1
CAPACITY SPLIT
9
7
5
4
3
2
2
1
1
ft / 12
-18 m
11 ft
/ 3.3
m
19
BENDERS
Weight 2,200 lbs, 997 kg
40mm / #11 MECHANICAL BENDER
40mm - #11 CAPACITY CHART Grade 60 / 65kg/mm2
33 in
40 in
20
/101
cm
37 in
/ 94
/ 84
cm
cm
IMPERIAL #
3
4
5
6
7
8
9
10
11
METRIC mm
10
12
16
20
22
25
28
32
40
CAPACITY
12
7
5
3
3
2
1
1
1
BENDERS
IMPERIAL #
3
4
5
6
7
8
9
10
11
14
METRIC mm
10
12
16
20
22
25
28
32
40
45
CAPACITY
12
7
6
4
4
3
2
2
1
1
36 in
72 in
/ 182
cm
48 in
/ 121
/ 91
cm
cm
21
BENDERS
36 in
72 in
22
/ 182
cm
60 in
/ 152
/ 91
cm
cm
IMPERIAL #
3
4
5
6
7
8
9
10
11
14
18
METRIC mm
10
12
16
20
22
25
28
32
40
45
55
CAPACITY
12
7
6
4
4
3
2
2
1
1
1
MATERIAL HANDLING
Powered bender tables available
in 3 meter sections.
Economy bender tables available
in 3 meter sections.
BENDER TABLES
Along with our quality table
benders, KRB offers a robust
and flexible line of bender
tables. Available in 3m
sections and in two
different styles, powered
and economy.
30-42
in
76-10
6 cm
120 in
/ 304
cm
57 in
/ 144
cm
23
PREFABRICATION EQUIPMENT
Maximum Feed Rate 144 ft /min - 44 m/min
Weight 1,950 lbs, 884 kg
40mm / #11 RADIUS BENDER
Variable speed 7.5 hp
VFD drive.
36 in
75 in
24
/ 190
cm
51 in
/ 129
/ 91
cm
cm
Multiple radius presets (6)
32 memory presets for
each bar size.
Radius up to #11 40mm bars.
PREFABRICATION EQUIPMENT
Maximum Feed Rate 150 ft /min - 50 m/min
722 SPIRALMATIC
Variable speed 15 hp
VFD drive.
89 in
Diameter and pitch adjustment
provides control for diameter
and the pitch of the spiral.
Spiral up to #7 22mm bar.
41 in
28 ft
/ 8.5
m
/ 104
/ 226
cm
cm*
*max
raisinimum spir
g the
a
machl without
ine
8 ft /
2.4 m
25
AUTOMATIC STIRRUP BENDERS
COIL FORM 613
613 CAPACITY CHART Grade 60 / 65kg/mm2
IMPERIAL
METRIC
Single Coil Diameter
#2 - #4
6-13 mm
Dual Coil Diameter
#2 - #3
6 -10 mm
Feed Speed
430 ft/min
131 m/min
Bend Speed
1650º/sec
1650º/sec
COIL FORM/MULTI FORM 616
IMPERIAL
METRIC
#2 - #5
6-16 mm
Dual Coil Diameter
#2- #4
6-12 mm
Feed Speed
294 ft/min
90 m/min
Bend Speed
1100º/sec
1100º/sec
COIL FORM
111
613
in / 2
81 cm
8 ft /
2.4 m
8 ft /
EL
82 in
2.4 m
8 ft /
26
MOD
2.4 m
9 ft /
2.7 m
9 ft /
/ 208
2.7 m
cm
IMPERIAL
METRIC
#3 - #5
10-16 mm
Dual Bar Diameter
#3 - #4
10-12 mm
Feed Speed
327 ft/min
99 m/min
Bend Speed
485º/sec
485º/sec
1020/1020ES CAPACITY CHART Grade 60 / 65kg/mm2
IMPERIAL
METRIC
#3 - #6
10-20 mm
Dual Coil Diameter
#3 - #5
10-16 mm
Feed Speed
370 ft/min
112 m/min
Bend Speed
900º/sec
900º/sec
MULTI FORM
616
40-6
0 ft /
- 101
6 MO
DELS
12-1
8m
73 in
13 ft
/4m
102
/ 185
cm
in / 2
59 cm
27
BAR FORM 1016
IMPERIAL
METRIC
Single Bar Diameter
#3 - #5
10-16 mm
Dual Bar Diameter
#3 - #4
10-12 mm
Feed Speed
327 ft/min
99 m/min
Bend Speed
485º/sec
485º/sec
BAR FORM 1020
IMPERIAL
METRIC
Single Bar Diameter
#3 - #6
10-20 mm
Dual Bar Diameter
#3 - #5
10-16 mm
Feed Speed
370 ft/min
112 m/min
Bend Speed
900º/sec
900º/sec
BAR FORM
1020
40-6
0 ft /
8m
13 ft
28
EL
120
12-1
/4m
B
A
MOD
9 ft /
in / 3
2.7 m
05 cm
MODEL
A
B
1020
52.25 in - 133 cm
54 in - 137 cm
1016
48.75 in - 124 cm
56 in - 142 cm
616
49 in - 125 cm
56.5 in - 143 cm
612
48 in - 122 cm
51 in - 129 cm
MATERIAL HANDLING
Carrier
Cradle
Capacity 9,000 lbs - 4,082 kg
Stirrup machine shown with
rewound carriers.
CRADLE AND CARRIER
Adjustable guide rollers.
Heavy duty rubber bumper
and welded frame.
Rounded tube carrier to
reduce wear.
111 in
/ 281
cm
8 ft /
2.4 m
8 ft /
2.4 m
29

click here - KRB Machinery

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