Instruction for use

Transcription

Instruction for use

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Standard product
for partial disposal of
grease and sludge
Manuel Fresh Grease Separator Plant
Lipator
Fresh grease separator plant no minal sizes 2 / 4 / 7 / 10 / 15 / 20
according to DIN EN 1825 and DI N 4040-100

with integrated sludge trap

for partial disposal of grease and sludge

m a n ual operation

for free-standing installation in frost-proof premises

of stainless steel, material grade 1.4301.
Official test sign
Z-54.6-163 (NS 2 - 15), Z-54.1-452 (NS 20).
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Contents
Chapter
1
Page
Product identification
1.1
1.2
1.3
1.4
1.5
1.6
2
Product benefits
Grease separator components
6
7,8
2.3
2.4
2.5
2.6
2.7
2.8
Functional principles of grease separator plant
Correct intended use
Suggested installation
Di mensions / design drawing
Weights and contents
I nformation on power supply
9
9
10
11
11
12
2.9
2.10
Energy consum ption
A mbient conditions
12
12
2.11
Safety information
13 - 15
2.12
General instructions:
15
View, top view, listing
Water supply, m ains supply and consu m ption
I nstallation prem ises, access roads
Explanation of sy mbols and notes,
Regulations and standard rules: W here can it be installed?, tem perature,
u npressurised operation, backflow level, laying out the inlet piping, vent pipe connections,
sampling, maintenance, general inspection, operations log, personnel,
electrical safety, proper use, endangering in the case of non-compliance,
delayed installation, stopping and re-com m issioning,
keeping the plant in good condition, spare parts, environ mental protection
Availability of the instructions, copyright
Definitions
3.1
3.2
4
4
4
4
4
4
5
Product description
2.1
2.2
3
Na me and address of manu facturer
Na me and address of supplier
Na me and address of plu m ber
Na me and address of electrician
Na me and address of disposal contractor
Conformity declaration
Properly qualified personnel
Properly qualified technician
16
16
Preparing the product for use
4.1
Transport, delivery and storage
17
4.2
Setting up, fitting and assem bling the plant components
18 - 22
4.3
Electrical connection works
23
Transport instructions, transport with forklift or lifting trucks, delivery,
transport with crane hooks, packaging, storage
Setting up and assembling the plant components / ACO Passavant scope of supply:
Arrangement of collecting tanks, of separator inlet and outlet, of stop valves,
setting up of base frame and plant, adjust support, assembling the ventilation bridge.
I n -situ connecting works:
Connection of inlet and outlet line, of vent line, of disposal line during
m aintenance works, connection of control, preparing the fresh water tap
Subject to alterations
Connection of control / of electrical consu mer loads
2/38
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Chapter
5
6
Page
Operating manual
5.1
Com missioning
24
5.2
Operation
24
5.3
5.4
5.5
5.6
5.7
5.7
Notes on sa mpling
Com missioning / sequence
Description of some operation sequences
Functional setting of electrical consu mer loads
Description of disposal processes
Faults and their remedy
24
25,26
27
28
28,29
30,31
Check, 5-year-inspection, regulations and standard rules, operations log,
disposal of contents of separator plant via drain plug
Servicing
6.1
6.2
7
Prerequisites, filling of separator plant, tightness test, operational readiness of plant,
presence during com m issioning, briefing of operating personnel, hand-over
To be observed during maintenance and servicing works
Overview: Regular maintenance works
32
33
Spare parts storage and after-sales service
7.1
7.2
7.3
7.4
M aintenance and wear parts
Type plate
Order information
Contents attach ment
34-36
37
37
37
Attachment
Circuit diagram 0150.11.85 / 26.08.2009
Operating man ual of ti mer
3/38
6 pages
1 pages
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1
1.1
Product identification
Name and address of manufacturer
ACO Passavant GmbH
U lsterstraße 3
Service
I m Gewerbepark 11c
36269 P hilippsthal
36457 Stadtlengsfeld
Telefon 036965 819 - 0
Telefax 036965 819 - 361
Telefon 036965 819 - 444
Telefax 036965 819 - 367
E- Mail service @aco-online.de
1.2
Name and address of supplier
After-sales service
____________________
_____ ____________ ●__________ ____
_____ ____________ ●__________ ____
Tel
Fax
1.3
Service – Tel. _______ – __-___
Service – Fax. _______ – __-___
_______ – __-___
_______ – __-___
Name and address of plumber
After-sales service
____________________
_____ ____________ ●__________ ____
_____ ____________ ●__________ ____
Tel
Fax
1.4
_______ – __-___
_______ – __-___
Service – Tel. _______ – __-___
Service – Fax. _______ – __-___
Name and address of electrician
After-sales service
____________________
_____ ____________ ●__________ ____
_____ ____________ ●__________ ____
Tel
Fax
1.5
Service – Tel. _______ – __-___
Service – Fax. _______ – __-___
_______ – __-___
_______ – __-___
Name and address of disposal contractor
After-sales service
____________________
_____ ____________ ●__________ ____
_____ ____________ ●__________ ____
Tel
Fax
Service – Tel. _______ – __-___
Service – Fax. _______ – __-___
_______ – __-___
_______ – __-___
4/38
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1.6
EU Conformity Declaration
5/38
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2
Product description
2.1
Product benefits
Fig. 1: Illustration of complete plant
■
The Lipator is ready for connection and th us assembly-friendly
■
opti mised and user-oriented material selection
■
in the case of difficult or narrow installation conditions (e. g. bringing in through doors), dis mantling is
carried out easily on site (largest component Ø 700 x 1100 m m in the case of NG 2, Ø 1380 x 800 m m
in the case of NG 4/7, Ø 1830 x 600 m m in the case of NG 10/15)
■
no special disposal line required
■
particularly suitable for renovation purposes
■
fully developed technology
■
sludge and grease extraction possible without or with slight odour nuisance only
■
low expenditure and cost-saving as large disposal vehicles are not required; disposal is carried out by
vans
■
make relevant arrangements with disposal contractor on ti mely and cost-saving processing of grease
and sedi ments
■
90 % of contents remain in separator
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2.2
Grease separator components
The grease separator plant is intended for free-standing installation in frost-proof premises. The plant components are made from stainless steel, material grade 1.4301. The plant consists of following components:
Fig. 2: View
Fig. 3: Top view
7/38
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Component listing
1
I nlet connecting socket with pipe connector
and claw for pipe connection as per DI N EN
877,
21
I nitiator monitoring of agitating device
Outlet connecting socket with pipe connector
877,
22
M an ual ball valve of grease extraction
3
Separator inlet
23
M a n ual ball valve of sludge extraction
4
Separator outlet
24
Glass bend / visual control of grease extraction
5
Stop valve inlet
25
Glass bend / visual control of sludge extraction
6
Stop valve outlet
26
Flexible hose of grease extraction
7
Support, adjust to height
27
Flexible hose of sludge extraction
8
Hose connection with ball valve R 1
28
Grease collecting tank
9
Hose connection with ball valve R 1, pressure
gauge and safety valve
29
Sludge collecting tank
10
Cleaning cover and connection for ventilation
line,
30
Ventilation of grease collecting tank
11
M a n ual diaphragm pu mp
31
Ventilation of sludge collecting tank
12
Ventilation bridge, Assembling the complete unit (in
34
Fixation of man ual diaphragm pu mp
13
Ventilation grease collecting tank,
35
Heating rod
14
Ventilation sludge collecting tank,
36
Drain plug R 1 ½ Storz coupling and ball
valve,
Connection of inlet line, turning as per requirement
2
Connection of ventilation line
15
the case of NS 10 and 15)
Connection of vent hose
Fixing at floor
Connection of disposal line during maintenance
Base fra me, hoirizontal setting up, bonding of noise
insulation foil for system separation
37
Control, connecting cable 5 m long with safety
plug
Availability of a socket with earth contact
16
Housing – bottom part
38
Fixation of control
17
Housing – casing
39
I nsulating mat of cone
18
Housing – upper part
40
I nsulating mat of cone ventilation
19
Cone ventilation, Connection of vent hose
41
I nsulating mat of grease extraction
20
Drive of agitating device
Caution!
Caution!
I n -situ connecting works with in-situ material are required.
ACO Passavant scope of supply for in-situ
assembly and setting up
8/38
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2.6
Functional principles of a grease separator plant
Fig. 4:
I nlet
Outlet
Grease
extraction
Grease
collecting
Sludge collecting
compart ment
Sludge
t
ti
Description
The greasy wastewater flows down gradient via the separator inlet into the separator. A sludge trap is integrated in the separator and arranged beneath the grease collecting compart ment. The grease separator operates on purely physical lines by gravity separation (density differences): heavy wastewater constituents sink to
the base of the separator whilst light substances such as ani mal fats and oils rise to the top of the separator.
The conical base and top of the separator enable the sludge at the base and the grease at the top to be collected in a concentrated space. The relevant ball valve is opened man ually at set intervals. The over-pressure
in the interior of the separator then pushes the grease and the sludge (at different times) through the upper
and lower outlet pipes respectively into the separate collecting drums. The heating rod in the upper part of
the grease separator ensures that the grease is capable of flowing. An agitating device which moves slowly
and al most continuously, and which is fitted with specially designed wipers, prevents the sludge and the
grease from sticking to the inside walls of the separator. And because the sludge and the grease only re main
in the separator for a short ti me, this also ensures that the inside walls stay clean provided separator plant is
properly operated. The cleaned wastewater runs down gradient via the separator outlet into the outlet line.
Most of the wastewater – total volu me (approx. 90 % ) – remains in the separator. This helps considerably reduce disposal costs. When the collecting tanks are full, they can be replaced with empty dru ms without stopping operations. The full collecting tanks can be transported by van and do not require the use of a suction
vehicle. The grease separator operates continuously.
Before com missioning or after complete maintenance, the separator plant must be filled with water until the
water flows out of the outlet. The grease separator is then ready for operation.
2.4
Use conforming with the regulations
These grease separators only separate out freely separable oils and grease, as well as sludge (sedi ments).
Soluble components in the form of emulsions cannot be retained in the grease separator. They can give rise
to wastewater which exceeds the specified local li mits for polluting constituents.
No other use of the grease separators conforms with the regulations!
Use in accordance with the regulations involves:
■ Not altering any parts of the equip ment
■ Observing all of the instructions in the instruction man ual
■ Observing national laws and regulations
■ Complying with the inspection and maintenance instructions
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2.5
Suggested installation
Fig 5:
Legend:
1 Lipato
grease separator
8 Cellar drainage
pu mp
2 Sa mpling pipe
9 Ventilation inlet line
3 Wastewater lifting
plant
1 Ventilation of
0 grease separator
plant
4 Grease collecting
tank
1 Ventilation of lifting
1 plant
5 Sludge collecting
tank
1 Flexible pipe bush2 ing
6 Pressure line of lifting plant
1 Tap
3 Hot water / cold
water connection
7 Control of lifting
plant
1 Socket with earth
4 contact for Lipator
control
Separators whose water level is located below the
locally determ i ned backflow level, have to be
drained via a downstrea m lifting plant.
The installation of two pu m ps ensures that the plant
is
always operational.
I n the case of free-standing separator plants we recom mend to provide adequate space for inspections,
operation etc.
10/38
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2.6
Dimensions (in mm)
Fig. 6:
No minal size
I nlet / outlet no minal size
Tank dia meter
M ax. plant length
M ax. plant radius
M ax. plant height
Bottom up to pipe centre inlet
Bottom up to pipe centre outlet
Distance from centre of inlet to
centre of outlet
DN
a
b
c
d
e
f
g
2
4
7
10
15
20
100
680
1050
1000
1800
1305
1235
260
100
1380
2150
1750
2050
1600
1450
540
150
1380
2150
1750
2050
1600
1530
540
150
1850
2800
1750
2450
1900
1750
750
200
1850
2800
2000
2450
1900
1830
750
200
1850
3000
2000
2450
1900
1830
750
m ax. Anlagenbreite = Behälterradius plus Anlagenradius
2.7
Approximate weights (in kg) and approximate contents (in l) of complete plant
No minal size
2
4
7
10
15
20
E mpty weight
Weight of filled plant
Heaviest component (container
segment)
195
435
85
375
13250
70
380
1325
70
565
2770
95
590
2795
95
600
2805
115
Contents
240
945
945
2205
2205
2205
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2.8
Information on power supply
2.10 Ambient conditions
Water supply
Installation premises
Unit: Preparing the fresh water tap connection
The installation room must be a separate room, fitted with a well working ventilation and aeration. The
surface onto which grease separator plant is to be
installed must be level.
Waste water should be led to the plant with a free
gradient of at least 1:50 as otherwise wastewater
m ust be pu m ped into the separator.
If pu mps are installed upstrea m the grease separator, grease and wastewater is mixed intensely which
ha mpers separation process. This will irreversibly
lead to exceeding the li mit value. If, however, such
design cannot be avoided for structural reasons,
this disadvantage can be eli minated by using a
special lifting plant with rotary pu mps.
For general cleaning works, internal cleaning and
possible filling of plants, a fresh water tap connection R ¾“ is required. Preferably, warm water
should also be available.
Mains supply and consumption
Unit: Control / max. connection performance 1.75 kW
Connecting cable 5m long with safety plug
I n -situ socket with earth contact
Connection 220 - 230 V / 50 - 60 Hz /
pre-fuse 16 A .
2.9
Access roads
I n the case of free-standing installation, special attention has to be paid to access roads to the installation premises. If required, the tanks can be
knocked down to segments for easier bringing in.
Energy consumption
Water consu m ption see para 2.8
Power consum ption see para 2.8
12/38
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2.11 Safety information
Symbols and instruction explanations
This symbol is found throughout these
opera-ting instructions wherever there
are job safety instructions involving
health and safety risks. In all areas where there is a
potential risk to hu man health and safety, it is particularly i mportant that these instructions are observed and that the work is carried out carefully.
All instructions involving health and safety at work
m ust also be passed on to any other persons operating the equip ment. In addition to the instructions
in this ope-rating manual, it is also essential that
all of the general safety and accident prevention
regulations are observed.
Backflow level
"Grease separators whose normal water level is beneath the backflow level (cf. EN 752-1) m ust be
drained by downstream lifting plants."
Extract from DIN EN 1825-2, Section 7.3
Fig 7:
Backflow level
Normal water level
Caution!
This symbol marks positions in the operating instructions where special care must be taken to fully
observe the regulations, standards, rules and instructions, and carrying out working procedures in
the proper sequence, and to prevent damage to the
equip ment, its components and their surroundings,
and to guarantee proble m-free opera-tion.
This symbol marks environmental protection measures.
●
This bullet point marks a list.
Regulations and specifications in the standard
Where can it be installed?
"Grease separators must be installed in operations
gene-rating greasy wastewater, in accordance with
D I N EN 1825 and DI N 4040-100. "
Extract from DIN 1986-100, Section 6.2.2
Temperature
We recom mend that separators made of stainless
steel be used when the operating temperatures in
the separator
exceed 60 °C or when the separator is installed in a fire-risk area.
Unpressurised operation
The grease separators are only suitable and approved for unpressurised operation. Odour-tight
does not mean the sa me as backflow proof! ! ! Care
should be taken when selecting the lifting plant to
ensure that a twin lifting plant is installed (statutory require ment in industrial and com mercial applications). This is to ensure that if one of the
pu mps fails, uninterrupted operations can still be
guaranteed by the second pu m p. It should also be
noted that residual grease in the wastewater can
also separate out downstream of the grease separator and that this can give rise to the accu m ulation of the grease in the lifting plant. Regular inspection of the lifting plants is therefore necessary
whenever the grease separator is serviced.
13/38
Laying out the inlet piping
If the inlet piping is laid in unheated rooms or
openly accessible rooms where there is a risk of
frost, these piping sections must be fitted with an
auxiliary pipe heating system e.g. automatic heating strips and insulation.
I nlet piping must be carefully selected and laid because this can have a positive or negative effect on
the separation efficiency.
Vertical inlet piping must be designed as follows
where they join horizontal piping, to prevent im permissible turbulence in the greasy wastewater:
vertical downpipe,
45° bend, straight piping
m i ni m u m 250 m m or more, 45° bend, horizontal
piping feeding into the grease separator mini m u m
10 x DN long (example: DN 100 = 1 m, D N 150 =
1.50 m).
Fig. 8:
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An integrated sampling option is not available with this separator type.
Vent pipe connections
The inlet and outlet piping connected to grease separators
must be adequately vented.
This requires the inlet piping to include a vent stack which extends beyond the roof.
Servicing
The grease separator must be serviced annually by properly
qualified personnel1) following the manufacturers' instructions.
Extract from DIN EN 1825-2
Extract from DIN 4040-100, Section 12.3
Fig. 9:
General inspection
"Prior to commissioning, and then at regular intervals not exceeding five years, the grease separator must be inspected
by a properly qualified technician2) after first being completely
emptied and cleaned, to ensure that the grease separator is in
proper operating condition and that it is operating in compliance with the regulations." The main aspects covered by the
inspection are the dimensioning of the grease separator, the
structural condition and the tightness of the separator, the
condition of the inner walls, components, electrical devices,
the layout of the inlet and vent pipes, and checking the completeness of the opera-tions log and the documentation confirming proper disposal of the contents of the separator, and
the existence of all necessary certificates and documentation.
Other horizontal piping sections connecting to the grease
separator which are longer than 5 m must also be vented
through the roof. If the horizontal inlet piping is longer than 10
m and contains no other additional venting pipes, it is necessary to install an additional venting pipe extending beyond the
roof in the direct vicinity of the grease separator inflow.
Extract from DIN EN 1825-2
Instead of an additional connection in the inlet line, the connecting socket cover of separator inlet line (with all types) can
be used for this purpose.
Tank ventilation: grease separator plants must be vented
separately through the roof Extract from DIN 1986-100.
Sampling
The advantages and disadvantages of sampling pipes compared with the "integrated" sampling methods for grease
separators:
The sampling pipes in free-standing grease separators have
an open pipe end on the inside of the inlet with a drop of at
least 160 mm to the lowest point of the outlet pipe leading to
the sewer. This is the only arrangement which allows proper
and safe sampling by the authorities using the recommended
wide-neck bottles and the necessary amount of inspection
control.
The other crucial advantages of this design which make inspection easier, particularly for underground installations, are
the easy access to the discharge pipes feeding into the sewer
and the piping coming out of the grease separator, particularly for inspection with video cameras and when cleaning the
piping with an HP flush tanker. Only where this drop in height
is not realisable for construction reasons or where there is inadequate space to install a sampling pipe, is it acceptable to
choose the integrated sampling option for reasons including
costs (height from the lowest point must be at least 30 mm).
Extract from DIN 4040-100, Section 5.5.2
1)
and 2) see Section 3
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Operations log
An operations log must be kept for each grease separator.
The operations log records the following: the results of the
checks carried out by the operator, maintenance reports, inspection reports, and disposal reports. The operations log
must be kept in a safe place by the operator and made available upon request to the responsible authorities.
Personnel
The operations, servicing, inspection and assembly staff must
have the appropriate qualifications to carry out the work. The
operator must precisely specify and regulate the department
responsible for management, the accountabilities and the supervision of the staff. If staff do not have the necessary qualifications, they must be trained and instructed accordingly. The
operator must also ensure that the contents of the operating
instruction manual are completely understood by the staff.
To protect the health and safety of the staff, the operator
must ensure that staff are protected on site to ensure that
they cannot come into contact with (if present):
 hot or cold machine parts which are hazardous
 any moving parts
 electrical components.
If leaks occur, e.g. in the shaft seals of the disposal pumps, it
is essential that any hazardous media (e.g. explosive, chemical, biological, corrosive, toxic, hot) are piped off or removed
to eliminate any hazard to humans and the environment. All
legal regulations must be complied with. All electrical risks
must be excluded. (Please observe in particular all national
regulations and the regulations laid down by the local energy
utilities).
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Electrical safety
The electrical installation of equip ment and components must com ply with the stipulations laid down
by European standards EN 1012 Section 1 and EN
60 204 Section 1, and must also where necessary
comply with the local regulations laid down by the
electrical utility.
The local potential equalisation must also be observed.
Work on the electrical equipment in a separator
m ust only be carried out by a properly qualified
electrician or by properly instructed persons working under the instruction or supervision of a properly qualified electrician in accordance with the
electrical regulations.
Before any work is carried out on the electrical
equip ment in the separator, it is essential for the
following measures to be im ple mented in the following order:
1. All-pole discon nection (switching off the main
switch).
2. Securing the electrical equip ment against accidental switching on.
3. Checking that the system is not connected to
the circuit.
Delayed installation
If it is already known or anticipated at the time of installation that a protracted period will elapse pending commissioning, the following measures have to be taken to
protect (preserve) the plant:
• Protect the plant against moisture and soiling.
• Occasionally operate the moving parts to prevent
seizing.
If the period before commissioning exceeds one year,
have the plant checked by the ACO Passavant aftersales service (subject to a charge).
Stopping and re-commissioning
Works at the plant may basically only be performed
during stillstand periods. The process sequence to
stop plant, described in the operating man ual, must
be adhered to.
Directly following completion of works, all safety
and protection devices must be re-installed or set
into function.
Prior to re-com m issioning, all points mentioned in
section “initial com missioning” have to be observed.
Keeping the plant in good condition
To maintain the plant in good condition, we recommend
to carry out two inspections annually. Any maintenance works required can be performed in good
ti me and the service life of the plant is extended.
Relevant contracts can be taken out with our aftersales service division.
Proper use
The separator is exclusively designed for the separation of saponifiable oil and grease of ani mal or
vegetable origin. The use of the separator for all
other purposes is unauthorised. The manufacturer
is not liable for any da mage resulting from improper use; the risks associated with i mproper use
are borne solely by the operator.
Proper use also involves full observance of the
man ufacturer's specified assembly, comm issioning,
operating and maintenance instructions.
For safety reasons, it is also not permitted for any
alterations to be carried out on the equipment.
Proper use also includes


Caution!
Spare parts
The use of ACO Passavant original parts guarantee
the
safe and reliable operation of the separator
plant.
Environmental protection
Observe the waste law regulations when
disposing of materials taken out of the
separator.
complete observation of all national laws and regulations
and observing the inspection and service instructions.
Endangering in the case of non-observance
Non -observance of safety notes, regulations and
ma n ufacturers’ notes may lead to endangering persons as well as the environment and plant.
No damage claims are accepted in the case of nonobservance of safety notes.
2.12 General instructions
Caution!
Availability of the instructions
The operating instructions m ust be permanently available at the place where the separator is operated.
Caution!
Copyright
ACO Passavant holds the copyright for these operating instructions. These operating instructions are written
for the assembly, operating, maintenance and supervisory staff. They contain regulations and technical drawings whose com plete or partial reproduction, dissemination or use for competitive purposes, or passing on to
others, is prohibited unless authorised in advance.
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3
Definitions
3.1
Properly qualified personnel
"Properly qualified personnel are defined as staff
working for the operator or third parties whose
training, knowledge and practical experience ensure
that they can properly carry out the necessary
evaluations or tests required in the relevant areas."
Extract from DIN 4040-100
3.2
Properly qualified technician
"Properly qualified technicians are defined as the
staff of third party companies, experts, or other institutions with certified special technical knowledge
on the operation, maintenance and testing of the
separators described here, and the necessary technical equip ment required to test the separators.
On a case-by-case basis, when involving large companies, these inspections can also be carried out by
in - house properly qualified technicians em ployed by
the operator who act independently and whose accountabilities free the m from having to obey instructions and who have the necessary qualifications and the necessary tech nical equip m ent to professionally carry out the inspection".
Extract from DIN 4040-100
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4
Preparing the product for use
4.1
Transport, delivery and storage
Transport instructions
To ensure that the separators are not damaged during transport, use a forklift truck, lifting truck or
sling straps.
Transport with forklift trucks or lifting trucks
W hen transporting the separator with a forklift truck
or a lifting truck, make sure that the separator is
firmly placed on a suitable transport mediu m (e.g.
wooden pallet).
Fig. 12: Lipator without ventilation bridge and drive of agitating
device
Fig. 13: Ventilation bridge
Caution!
Never lift up the unprotected separator on its own
without an underlying transporting mediu m, otherwise there is a significant risk of da m aging the
separator.
Delivery
The separator is usually delivered in the form of
completely assembled com ponents fixed to nonreturnable wooden pallets. The collecting tanks and
the hoses are stowed in a separate lattice box with
NS2-7 (please agree upon possible return of lattice
box with our sales department). In the case of NS
10 and 15, the collecting tanks are stored on the
wooden pallet. With NS 10 and 15 it might be required, due to max. transport height, to assemble
ventilation bridge / drive of agitating device plus
grease extraction in our works and to place separately on the pallet.
Fig. 14: Drive of agitating device plus grease extraction
Transport with crane hooks
Caution!
W hen transporting the separator with a crane, it is
essential to observe all of the safety regulations for
load suspension equip ment and lifting equip ment.
Never stand
loads.
beneath
any
suspended
Never exceed the authorised maxi m u m
lifting weight of the lifting equip ment.
Fig. 10: Supply u nit NS 10 and 15
W hen transporting the separator with crane hooks,
please fix the proper sling belts to the substructure
or to the supply units.
Packaging
The type of packaging used partially depends on
the means of transport.
If not specified otherwise, the packaging must comply
with the packaging regulations (HPE) of the German
Wooden Articles, Pallets and Export Packaging Federation, and those specified by the Federation of German
Mechanical Engineering Institutes.
The plant com ponents are mounted to wooden pallets for transport purposes.
Fig. 11: Supply u nit collecting tanks plus hoses / NS 2-7
Caution!
For transport of plant components at a later date,
wooden pallets should again be used.
Storage
Separator plant should be stored in a closed, frostproof room in packed condition.
17/38
=
=
4.2
Setting up, fitting and assembling the plant components
Setting up and assembling the plant components / ACO Passavant scope of supply
3
Separator inlet
19
4
Separator outlet
26
Flexible hose of grease extraction
5
Stop valve inlet
27
Flexible hose of sludge extraction
6
Stop valve outlet
28
Grease collecting tank
7
Support, adjust to height
29
Sludge collecting tank
12
Ventilation bridge,
30
Ventilation of grease collecting tank,
13
Ventilation of grease collecting tank
31
Ventilation of sludge collecting tank,
14
Ventilation of sludge collecting tank
38
Fixation of control
15
Base fra me, horizontal erection, bonding of noise
Assembly of complete unit (with NS 10 and 15)
insulation foil for system separation
Fig. 15: ACO Passavant scope of supply
18/38
Cone ventilation,
=
=
Arrangement of collecting tanks, 28 / 29
Arrangement of separator inlet and outlet, 3 / 4
Fig. 16: Turning capacity
Fig. 18: Turning capacity of inlet and outlet piping
Sludge extraction
Grease
extraction
Fig. 17: Component determination for arrangement of extractions
U pper tension ring
The inlet and outlet piping is assembled and arranged in the factory as shown in Fig. 15. The
flange connection (Fig. 18 right) consists of loose
flanges and flanges. If another position is required,
the connection pipes can be turned into the position required by loosening the flange connector.
Reassemble and then retighten the flange connection.
Grease
extraction
Claws
Sludge
extraction
Caution!
Correct seating of sealing ring must be observed!
Flange connection
Lower tension ring
The outlet pipes for removing the grease and the
sludge are installed in the factory. If their position
needs to be rearranged at the installation site, it is
possible to slightly rearrange the position of the collector tanks (Fig. 16).
Arrangement of stop valves, 5 / 6
Fig. 19: Turning capacity of stop valves
Grease collector tank 28:
Option 1 / Remove the upper tension ring and rotate the housing cover – upper part in the opposite
direction to the casing. Then, tighten up the tension
ring again. In the case of NS 10 and 15, assemble
all of the straining cla mps and tighten up (alternately).
Option 2 / Loosen the flange connection and rotate
the connection pipe. Then retighten the flange connection.
Sludge collector tank 29:
Re move the lower tension ring and rotate the base
fra me with the lower housing part in the opposite
direction to the casing. Then tighten up the tension
ring again (alternately).
Caution!
Correct seating of sealing ring must be observed !
Fit sea-ling ring again, assemble tension ring and
tighten up. Assemble and tighten up all claws (alternately).
Caution!
Caution!
The inlet and outlet stop valves are arranged and
installed in the factory as shown in Figure 19. The
flange connection (Fig. 19 right) consists of loose
flanges and flanges. If another position is required,
the valves can be turned into the position required
by loosening the flange connector. Reassemble and
then retighten the flange con nection.
19/38
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=
Setting up of base frame or plant, 15
Fig. 20: Base fra me
Connection of vent hoses to relevant hose connecting sockets, 13 / 14 / 19 / 30 / 31
Horizontal align m ent
Base frame
I n order to separate system, sound insulation fil m
included in scope of supply has to be bonded to
bottom of rack legs.
The vent hoses (if not yet carried out at the works
for transport reasons) have to be pushed onto the
relevant hose connecting sockets and to be sealed
with hose clips.
I n dividual hose connections:
 Grease collector tank 30 after ventilation bridge
13
 Sludge collector tank 31 after ventilation bridge
14
 Cone ventilation
19 after ventilation bridge
19
Caution!
Horizontal align ment of plant has to be observed.
Adjust support to height, 7
Connection of flexible hoses, 26 / 27
Fig. 21: Support of stop valve
Fig 23: Connection of flexible coupling
Support
Setscrew
With the aid of the setscrews, height of supports is
adjusted in such a manner that stop valves are in a
horizontal position.
The flexible hoses of grease and sludge collector
tanks have to be hitched in accordance with fig. 23.
Assembly of ventilation bridge, 12
Arrangement of control unit, 38
Fig. 22: Ventilation bridge
Fig. 24: Turning capacity of control unit
Bolted connection
The ventilation bridge has to be assembled in accordance with fig. 22.
20/38
After loosening the bolted connection, the fixation
with control u nit can be re-positioned in the indicated turning capacity at casing.
=
=
In-situ connecting works (incl. material)
1
I nlet of connecting socket with pipe connector
877,
36
Outlet of connecting socket with pipe connector and claw for pipe connection as per DI N EN
877,
37
Control
Cleaning cover and connection for ventilation
line,
42
Control, connecting cable 5 m long with safety
plug,
2
Drain plug R 1 ½ Storz coupling and ball
valve,
10
Connection of ventilation line
34
Availability of a socket with earth contact
Fixation of man ual diaphragm pu mp
fixing at floor
Fig. 25: In -situ connecting works
21/38
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Connection of inlet and outlet line, 1 / 2
Fixation of manual diaphragm pump, 34
The sockets are marked with „inlet“ and „outlet“.
Connection is di mensioned as per DI N EN 877. A
pipe connector suitable for this pipe type is included in scope of supply for each inlet and outlet.
Fixation of man ual diaphragm pu mp has to be
mou nted to floor.
Connection of plant control, 37
Connection of vent line, 10
The plant control has got a 5 m long connecting
cable with safety plug. A socket with earth contact
has to be provided; connecting value:
220 - 230 V / 50 - 60 Hz / 1.75 kW / prefuse 16 A.
Information on laying the inlet line,
refer to para 2.11: Laying the inlet line
If inlet line is not adequately ventilated, cleaning
cover may be replaced by a relevant adapter to
which a vent line can be connected. Con nection is
di mensioned as per DI N EN 877.
Notes on laying the vent line,
see under para 2.11: Ventilation connection
An R 3/4 freshwater tap is required for general
cleaning work and to clean the inside of the separator tank. It is also beneficial if a warm water tap is
also present.
Fig. 26: Filling device
works, 36
The separator has got a drain plug with connecting
coup- -ling Storz 42C R 1 1/2 as per DI N 14307.
Here, the disposal line has to be connected during
maintenance works for disposal of separator contents.
A connecting coupling with blank cover system
Storz 42 (C) is included in scope of supply.
All lines have to be assembled stress-free.
Preparing the freshwater tap
22/38
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=
4.3
Electrical connection works
The electrical connection of control has to be carried out by a qualified contractor in accordance
with the pertinent VDE regulations.
Fig. 27: Electrical consu mer loads
Control
Connection of control
The plant control has a 5 m long connecting cable
with safety plug. A socket with earth contact has to
be available, connecting value:
220 - 230 V / 50 - 60 Hz / 1.75 kW / pre-fuse 16 A.
Legend: Connecting cables of electrical consu mer loads
1
Drive of agitating device
2
I nitiator
3
Heating rod
Caution!
Connection of electrical consumer loads
All connecting cables of electrical consumer loads
are connected to the control at our works.
All terminals of plant control have to be tightened
prior to commissioning.
5 m Connecting cable
with CEE plug
23/38
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=
5
5.1
Operating Manual
Commissioning
5.2
Prerequisites
 All connection and assembly works must be finished.
 All electrical work must be finished.
 The separator plant has to be thoroughly
cleaned.
 General inspection of separator plant by a qualified
contractor was carried out.
Filling of separator plant, water storage
The separator plant must be filled with fresh water.
Filling procedure in detail: (description under para
5.5).
Tightness test
The separator plant and all pipe connections must
be checked for their tightness.
Operational readiness of plant as described in para
5.4.
Commissioning
Following persons should be present during comm issioning:
 Plu m ber
 Electrician
 Operating personnel / operator
 Disposal contractor
Briefing of operating personnel
Practical demonstration of working steps in accordance with para 5.2 and following.
Hand-over
Following briefing, the manual, the operations log
and the hand- over protocol have to be handed over
to the operator.
Caution!
The documents must always be available at installation premises of separator plant.
Operation
Caution!
The separator plant may only be operated, main tained and com missioned by staff mem bers who
are familiar with the manu al, the instructions contained therein and the pertinent regulations as far
as safety at work and accident prevention are concerned!
Check
The separator plant has to be checked in regular intervals (dates to be agreed upon), in detail:
 Visual check of separator plant and its connections
 Visual check of fittings and electrical components resp.
5-year inspection
Caution!
Following emptying and cleaning, the separator
plant must be checked in regular 5-year intervals by
a properly qualified technician for its proper condition and appropriate operation.
Regulations and standard rules
Caution!
Please observe the regulations and standard rules,
described under para 2.11.
Operations log
An operations log must be kept to docu m ent in detail all of the ti mes and the results of the checks
carried out by the operator, all maintenance carried
out, and all tests, as well as the disposal of substances removed from the separator, and the rectification of any defects.
The operations log must also record information on
any detergents or cleaning materials used and any
consu mables and additives used in the separator.
The operations log and the testing reports must be
kept in a safe place by the operator and m ade
available upon request to the responsible authorities and the operators of the downstream sewer
network and sewage works.
During disposal of complete contents through the drain plug, local regulations have to be observed
(indication on incidence of grey water quantity, see para 2.7).
5.3
Notes on sampling (excerpt from DI N 4040-100)
 Sa mple must be taken from water flowing out of
separator.
 Volu me of the sampling container must be higher
than sample volu me itself (use 1 l glass wide-neck
bottle).
24/38
 Principally, faults made during sampling are
m uch bigger than faults made during analysis.
Therefore, sam pling should be carried out exclusively by persons with a suitable qualification.
=
=
5.4
Commissioning / sequence
Prerequisites
 All connecting and assembly works must be finished.
 All electrical connections must be carried out.
 The separator plant has to be thoroughly cleaned.
 General inspection of separator plant was carried out by a properly qualified technician.
Step 1
Caution!
Greasy wastewater may not enter the plant.

Open stop valve in inlet and outlet of
plant.

Open ball valve of cone ventilation.

Shut ball valve of grease extraction.

Shut ball valve of sludge extraction.
Step 2
Step 3
Step 4
25/38
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=
Step 5

Do not put connecting plug of plant control into socket yet.

Start filling process of separator plant.
Let water enter via inlet line.
Filling process is finished when water
flows out of separator outlet.
Step 6

Step 7
Caution!
Filling process m ust be finished.
 P ut connecting plug of plant control into
socket and supply voltage.
 All electrical consu mer loads are activated.


Plant is ready for operation.
Wastewater may flow in.
Caution!
Following complete emptying of the separator plant (e. g. during maintenance), steps 1 – 7 have to be carried out prior to re-com missioning.
26/38
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5.6 Description of some operating sequences
Agitating device RU NS
Heating ON
Ball valve grease extraction
OPEN
Ball valve sludge extraction
OPEN
27/38
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=
5.6 Functional setting of electrical consumer loads in the control
Works settings
Operational adjust ments
(here, the works settings are entered)
( here, the operational adjustments can be entered.)
Heating rod
ON, ti me
13
:
1
00
D U RAT ION
2 hrs.
ON, ti me
Duration
Caution!
The modifications at the ti m er are described in relevant operating manual (refer to enclosure).
Agitating device
1
ON
15 m i n
OFF
15 min
ON
5.7 Description of disposal processes (recommendation)
Grease extraction
Caution!
Carry out grease extraction after lapse of
heating period of heating rod.
 Open manual ball valve of grease extraction and observe grease extraction at
glass bend.
 If water is visible in glass bend, shut ball
valve.
Sludge extraction
Caution!
Carry out sludge extraction after grease extraction.
 Open manual ball valve of sludge extraction and observe sludge extraction at
glass bend.
 If water is visible in glass bend, shut ball
valve.
28/38
OFF
=
=
Water supply
Caution!
If there is no water entering the separator
after grease and sludge extraction for a
protracted period, this loss of content has
to be made up for by relevant water supply.
Change collector
tank
Caution!
Filling level of collector tanks must be
checked regularly through transparent
cover of tank. Collector tanks have to be
exchanged in case of need.
 Re move tension rings (a) at cover of collector tanks.
 Re move complete cover unit (b) from
full collector tank.
 Exchange FULL collector tank (e)
against E M PT Y one (f). Insert sealing
rings (d) and fix and seal covers (b) and
(g) with tension ring (a).
 Observe correct seating of cover sealing
(d).
Contents of full collector tanks
have to be disposed of soon after
exchange and as per environ mental requirements.
 Tank has to be thoroughly cleaned.
29/38
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=
5.8
Faults and their remedy
When malfunctions are rectified, the general safety regulations (see chapter 2) as well as relevant
local safety
regulations have to be adhered to.
Fault 1:
Display:
Agitating device does not run
M alfunction light
If signal cannot be cleared by pressing the relevant
lu minous key, fault must be remedied.
Cause
Remedy:
 Switching cycle of initiator defective.
 Check and correct setting.
 I nitiator defective.
 Exchange initiator.
Then clear malfunction at lum i nous key.
Fault 2:
Display:
Heating rod without function
None
Cause
Remedy:
 Heating rod cable interrupted.
 Check cable.
 Heating rod defective.
 Check and, if required, exchange heating rod.
 Thermostat defective.
 Exchange thermostat.
Fault 3:
Display:
Problems with smells because of leaky agitator
drive
None.
Cause
Remedy:
 Not filled with enough grease
 I nject suitable lubricating grease through the lu-
bricating nipple (a) (e. g. lithiu m /calciu m fat).
30/38
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=
Fault 4:
Display:
Grease and sludge extraction do not work
None.
Cause
Remedy:
 Grease no longer liquid.
 Check and, if required, replace heating (contact
 Filling level is below grease extraction level.
 I ncrease filling level by entering water.
 Draw-off lines blocked.
 I ncrease internal pressure in Lipator up to max.
after-sales service).
0.25 bar and thus try to remove blockage.
Works required:
Fig. 28:
Inlet
Outlet
Cone
ventilation
Stop inlet from the kitchen.
Shut stop valves (a) and (b).
Shut ball valve (j).
Coupling (c), connect suction side of man ual
diaphragm pu m p to coupling (d).
Coupling (e), connect pressure side of the
ma n ual diaphragm pum p to coupling (f).
Open ball valves (g) and (h).
Operate lever (i) of manual diaphragm pum p,
waste water is pu mp ed out of separator inlet into
separator and internal pressure is increased.
-
Caution!
Do not exceed max. internal pressure of 0.25 bar.
Observe manometer (k).
Caution!
For normal operation, open ball valve (j) again !

Open manual ball valve.
Caution!
If malfunction still persists, relevant single components have to be dismantled and cleaned.
Caution!
Before remedy of malfunction causes 1, 2 and 4, we recom mend to contact our after-sales service.
31/38
=
=
6
Servicing
6.1
To be observed during maintenance and servicing works
Caution!
 Obligatory compliance with the accident prevention regulations and the handling regulations for hazardous materials.
 If personnel have to enter the separator under exceptional circumstances, it is essential to
first completely empty and thoroughly ventilate the separator.
 Work on the electrical equipment (accessories) of the separator must only be carried out

Caution!
by a properly qualified electrician or by properly instructed persons working under the instruction or supervision of a properly qualified electrician in accordance with the electrical
regulations.
Before carrying out any maintenance work on the separator, first switch off the electrical
supply to the electrical equipment (accessories) and secure it to prevent it from being
switched on accidentally.
 Always retighten any connections loosened during maintenance or servicing work.
 All separator contents as well as exchange parts have to be disposed of in accordance with
environmental protection regulations.
To maintain the value of the separator, we recommend that one to two inspections be carried out annually. This
ensures that the necessary servicing work is carried out at the proper time to increase the service life of the
separator and improve pay-back on the investment. Maintenance contracts are available from ACO Passavant
Service: Tel: +49(0)6620-7775.
32/38
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6.2
Overview: Regular maintenance works
I nterval / person nel
Every 1-2 days /
by the operator
M aintenance work
 Visual inspection of the separator.
When required or after a
signal from the control
panel /
by properly qualified personnel / by ACO Passavant
Service
 Disposing of the complete contents of the collector tanks.
Every 6 months /
by properly qualified personnel / by ACO Passavant
Service
Every 5 years /
by properly qualified technician
 Servicing the complete separator to check its condition and
As required /
by operator, properly qualified personnel or ACO Passavant Service
 Check of electrical consumer loads.
proper functioning after first emptying and cleaning.
 General inspection of the separator.
 Check for tightness of all flange, pipe and hose connections.
 Check of agitating device
33/38
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=
7
Spare parts storage and after-sales service
7.1
Maintenance and wear parts
Fig 29: Exploded drawing
34/38
=
=
Overview: Order nu mber of spare parts (Positioning according to explosion drawing, fig. 29)
Ite
m
Article
1
2
3
4
5
6
7
8
9
10
11
15
Wiper
Ventilation bridge cpl.
Revision cover
B ushing of cone ventilation
Grooved ball bearing
Shaft sealing ring
Lubricating nipple
Safety ring
Feather key
Twin worm gear motor
Pressure spring
Overpressure safety device
cpl.
Corner safety valve
Pressure measuring device
Ball valve R 1
Stop valve DN 100
Stop valve DN 150
Stop valve DN 200
Ball valve R 1 ½
Fixed coupling C 52 – R 1 ½
Blank coupling C 52 – R 1 ½
CE connector D N 70
CE connector D N 100
B ushing of agitating device
bottom
B ushing of agitating device
top
Sealing of cone ventilation
Sealing for revision cover
Flat sealing DN 150
Flat sealing DN 200
CV claw DN 100
CV claw DN 150
CV claw DN 200
Section ring / tension ring
Cone cover sealing D 670
Plug R 1 ¼
Ball valve R2
Glass elbow DN 50 / 45°
Glass elbow DN 50 / 90°
Pipe coupling B K P 50
Fixed coupling C 52 – R 2
Suction coupling C 52 – R 2
Cover of collecting tank cpl.
Pipe coupling L 60,3
Pipe clamp
Collecting tank 60 l cpl.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Order nu mber
NS 2
NS 4
NS 7
NS 10 / 15 / 20
0116.55.59
0153.70.27
0153.64.76
0153.64.37
0007.00.87
0150.11.78
0000.45.80
0150.11.80
0000.21.19
0150.11.81
0004.89.74
0151.92.66
0116.55.59
0153.67.15
0153.64.76
0153.64.37
0007.00.87
0150.11.78
0000.45.80
0150.11.80
0000.21.19
0150.11.81
0004.89.74
0151.92.66
0116.55.59
0153.67.15
0153.64.76
0153.64.37
0007.00.87
0150.11.78
0000.45.80
0150.11.80
0000.21.19
0150.11.81
0004.89.74
0151.92.66
0116.55.59
0153.63.63
0153.64.76
0153.64.37
0007.00.87
0150.11.78
0000.45.80
0150.11.80
0000.21.19
0150.11.81
0004.89.74
0151.92.66
0150.00.00
0001.44.23
0006.65.33
0006.91.48
0007.49.56
0150.02.67
0159.24.89
0004.18.25
8790.50.00
8790.50.00
0153.61.94
0150.00.00
0001.44.23
0006.65.33
0002.10.99
0007.49.56
0150.02.67
0159.24.89
0004.18.25
0003.59.25
8790.50.00
0153.61.94
0150.00.00
0001.44.23
0006.65.33
0002.10.99
0007.49.56
0150.02.67
0159.24.89
0004.18.25
0003.59.25
0003.59.25
0153.61.94
0150.00.00
0001.44.23
0006.65.33
0002.43.09
0007.49.56
0150.02.67
0159.24.89
0004.18.25
0003.59.26
0003.59.25
0153.61.94
0153.61.97
0153.61.97
0153.61.97
0153.61.97
0153.64.75
0151.74.51
8790.50.00
0151.18.16
0009.09.20
0150.12.40
0006.66.41
0006.96.60
0006.96.61
0006.96.64
0000.74.62
0003.61.31
0116.41.40
0001.64.41
0006.81.79
7600.00.15
0153.64.75
0151.74.51
0000.42.82
8790.50.00
0152.19.14
0006.97.17
0150.12.40
0006.66.41
0006.96.60
0006.96.61
0006.96.64
0000.74.62
0003.61.31
0116.41.40
0001.64.41
0006.81.79
7600.00.15
0153.64.75
0151.74.51
0000.42.82
8790.51.00
0152.19.14
0006.97.17
0150.12.40
0006.66.41
0006.96.60
0006.96.61
0006.96.64
0000.74.62
0003.61.31
0116.41.40
0001.64.41
0006.81.79
7600.00.15
0153.64.75
0151.74.51
0000.42.83
8790.51.00
0116.54.17
0007.32.64
0150.12.40
0006.66.41
0006.96.60
0006.96.61
0006.96.64
0000.74.62
0003.61.31
0116.41.40
0001.64.41
0006.81.79
7600.00.15
35/38
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=
Ite
m
Article
45
46
47
48
49
Order nu mber
NS 2
NS 4
NS 7
NS 10 / 15 / 20
Tension claw
M a n ual diaphragm pu mp cpl.
M a n ual diaphragm pu mp
Cone insulation mat
I nsulating mat of grease extraction
I nsulating mat of cone ventilation
0116.41.48
0159.12.51
0150.12.01
0150.11.99
0153.69.75
0116.41.48
0159.12.51
0150.11.89
0150.11.99
0153.69.75
0116.41.48
0159.12.51
0150.11.89
0150.11.99
0116.88.98
0116.41.48
0159.12.51
0150.11.89
0150.11.99
0150.12.00
0150.12.00
0150.12.00
0150.12.00
E1
Control
0150.11.85
0150.11.85
0150.11.85
0150.11.85
E2
I nitiator
0150.11.84
0150.11.84
0150.11.84
0150.11.84
E3
Heating rod
0150.11.33
0150.11.33
0150.11.33
0150.11.33
50
36/38
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=
7.2
Type plate
Stick in here
7.3
Order information
W hen ordering spare parts or in the case of queries, the following has to be indicated (see type plate):






Separator type
Year built
Article nu mber
Serial nu mber
Order nu mber
Quantity
In order to avoid fitting of maintenance or spare parts of minor quality, only original parts of the separator
manufacturer should be used.
Caution!
ACO Passavant expressly point out that maintenance and spare parts as well as accessories which do not
correspond to original parts have neither been tested nor released. Fitting and/or use of such products may
possibly affect design-relevant properties of separator plant in a negative way and interfere with active
and/or passive safety. ACO Passavant do not accept any liability or guarantee claims for da mages arising
from the use of such non-original parts and accessories.
7.4
Attachment
 Circuit diagram of control
 Operating man ual of ti mer
 Adresses of ACO service partners
=
37/38
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=
^`l=e~ìëíÉÅÜåáâ
=
=
=
ACO Passavant GmbH
I m Gewerbepark 11c
36457 Stadtlengsfeld
Tel. 036965 819 - 0
Fax. 036965 819 - 361
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Instruction Manual
GB
müller SC 18.10 pro / SC 28.X0 pro / SC 28.X1 pro / SC 44.X2 pro
Time switch
Connection diagram
1. Safety instructions
SC 28.10 pro / 172 410 pro
SC 28.11 pro / 172 411 pro
SC 28.20 pro / SC 28.21 pro / SC 172 420 pro / 172 421 pro
2 channels
1 channel
SC 18.10 pro / 170 410 pro
SC 44.21 pro
1 channel
2 channels
SC 44.11 pro
!
The installation and assembly of electrical equipment
must be only carried out only by a skilled Person!
Otherwise fire danger or danger of an electric shock
exists!
!
Connect the supply voltage/frequency as stated on the
product label!
!
Warranty void if housing opened by unauthorised person!
!
The electronic circuit is protected against a wide range of
external influences. Incorrect operating may occur if
external influences exceed certain limits!
3. Menu overview
paladin 170 410 pro / 172 4X0 pro / 172 4X1 pro
2. Initial operation
The time switch is delivered in sleep-mode, the display is switched off.
Press -button for 1 second.
current date and time is already programmed and European daylight
The
savings time is activated.
Select the desired language by pressing
-buttons and confirm it by
pressing
. (Remark: By pressing you move one step backwards from
the current position)
date, time and daylight savings time mode can be adjusted also
Ifbyrequired,
-buttons and a subsequent confirmation with .
pressing
4. Symbol legend
Channel is switched ON
Channel is switched OFF
For the current date the “holiday program” / “permanent by date” is activated
Standard programming step
Current state is based on a manual over-ride. The state will be cancelled with the next programming step.
Current state is based on a manual over-ride. The state is permanent until terminated manually (7).
I
Days of the week Monday, Tuesday, ... Sunday;
The underscores indicate if the program is active for the days above.
Current state is based on a switching time with pulse function
Element within sub-menu “program delete”
The time switch is locked; to unlock the device the PIN has to be entered (12).
5. Key function
6. Handling advice
7. Channel ON OFF / Permanent P
Channel ON OFF
time switch is programmable without external power supply after
The
pressing the -button.
By pushing
-buttons (
-buttons) a manual switch of the
To revert one step or one level back while in the Enter-Mode press . channels take place. The resulting switching status is marked
completion of a (sub-) menu confirming end will return the device into with the hand-symbol and remains until the next programming
After
the automatic-mode.
step occurs. (temporary over-ride)
the choice changes from end to continue. By confirming
Permanent switching status P
With
continue the time switch returns to the beginning of the current
1. To access the Enter-mode (program, adjustments, options) from the automatic-mode.
2. To revert to the beginning of the current (sub-) menu.
1. To adjust the flashing digit.
2. To scroll through a choice
1. Automatic-mode: To switch the channel ON or OFF until the next programming step occurs.
2. Automatic-mode: A push longer than 3 sec. = Permanent switching status (7).

1. To activate the time switch when operated without power supply.
2. To confirm the selection or the entered data.
(sub-) menu.
When confirming end before completion, the time switch returns to the
automatic-mode without saving the entered data.
8. New Program (See also the example (9))
By pressing the corresponding channel button
for more
than 3 sec. the channel is permanently switched ON or OFF.
The status remains until the next manual switching occurs (> 3
sec.). (permanent over-ride)
9. Example „New Program“ (For a regular switching time)
Step A. to C. please refer to point 9. (Example “New Program”)
A. If power supply is disconnected press
B. Press
for one second. The display appears in Automatic-Mode.
, the time switch is now in the Enter-Mode.
C. Confirm Program with
.
D. Confirm new program with
.
E. Choose the desired channel with
and confirm with
.
F. For regular switching times choose on or off with
-buttons and confirm with .
G. Within this level you activate the days of the week (1…7) on which the switching time should happen.
you activate “yes” or deactivate “no” the corresponding date. Confirm each day with .
With
and . Minutes
and .
H. Adjustment of the time: Hours
I. Verify the entered switching time: If the flashing summary of the programming step is correct, verify on
or off with . After verification you have the choice between edit/delete and end with
.
J. If you want to proceed with programming, confirm next switching with
To leave the programming menu confirm end.
10. Pulse
11. Program permanent
Program -> New program -> Channel A/B -> …
Program -> new program -> channel A/B -> permanent -> …
The pulse function provides you the opportunity of programming a switching time with a defined duration.
As soon as the pulse-duration has expired the time switch switches OFF automatically (the duration of the pulse is up to 59:59 mm:ss).
The programming is carried out like a standard switching time (see point 8 / 9) with following differences
Choose Pulse function (9F).
Define the duration of the pulse ( pulstime minute / pulstime second).
Program the days of the week
Program the switching time (time hour / time minute)
Validation: Confirm the blinking summary of the pulse program

12. Additional adjustments
Menu
Program
Program copy
Program
Program delete
Program
Date-Time
Summertime
Language
Adjustment
Adjustment
Adjustment
Factory Defaults*
Adjustment
PIN-Code
Reset-Function
permanent by date programming step (holiday function) for each channel is possible. During the
One
desired period (The function is valid for the whole days) the channel can be switched off ( permanent
off) or on (permanent on).
The programming of this function is as described in (8 / 9).
choice permanent will not be offered anymore within the menu new program when already in
The
use. The switching time can be modified and deleted within Program modify (13) and Program
delete (12) respectively.
13. Program modify
Main menu
Program query
Counter
.
Application
Program -> Program modify -> …
To query the programming steps and remaining memory locations
Copy from one channel to another. Memory of the channel won’t
be overwritten; the copied switching steps appear additionally.
! Permanent by date function is not copied!
Deletion of switching time(s). The program for all channels, single
channels and single programming steps within on channel can be
deleted.
Adjustment of date and time
Adjustment of the daylight saving time mode (ON/OFF)
Choice of languages
Within Program modify each single switching time can be modified.
Reset to the state of delivery.
! Date, time and switching program will be lost!
14. Data-key*
Displays the hour counter and pulse counter for each channel and With a Data-key following activities are possible:
the time switch itself.
Save data: Writes the data from the time switch into the memory of the Data-key.
The time switch can be locked with a 4-digit PIN-Code. The code
Program timeswitch: Writes the data located inside the Key into the memory.
can be adjusted, activated and deactivated. If you have forgotten
Options
Key function: The time switch will solely apply programming steps from the Data-key.
the Code please call customer service.
The switching program of the time switch is suppressed.
Key readout: To query the switching program of the Data-key.
Press all front keys for 2 seconds. The time switch is reset. The values for date
and time will be deleted and have to be re-entered. The switching program has
not been deleted!
Options

*OPTIONAL
www.hugo-mueller.de
BA SC18-28X1pro,44X1pro MP;DE,GB,FR,IT -22397- 2009.04-04