model g0492 12" x 36" combo lathe/mill

MODEL G0492
12" X 36" COMBO LATHE/MILL
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 7
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SECTION 2: CIRCUIT REQUIREMENTS ...... 11
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SECTION 3: SET UP ...................................... 12
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SECTION 4: LATHE OPERATIONS .............. 15
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SECTION 5: MILL OPERATIONS .................. 32
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SECTION 6: MAINTENANCE......................... 36
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SECTION 7: SERVICE ................................... 38
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SECTION 8: ACCESSORIES ......................... 46
SECTION 9: PARTS ....................................... 47
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WARRANTY AND RETURNS ........................ 70
INTRODUCTION
Foreword
Contact Info
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0492 12" X 36" METAL LATHE W/ MILLING HEAD
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Weight............................................................................................................................................................ 1200 lbs.
Length/Width/Height................................................................................................................. 67-3/4 x 26-3/4 x 72 in.
Foot Print (Length/Width)................................................................................................................. 59-1/4 x 16-1/2 in.
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Type................................................................................................................................................. Wood Crate
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................. 1066 lbs.
Length/Width/Height................................................................................................................... 69 x 30 x 46 in.
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Type................................................................................................................................................... Cardboard
Content............................................................................................................................................... Left Stand
Weight...................................................................................................................................................... 70 lbs.
Length/Width/Height................................................................................................................... 30 x 16 x 18 in.
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Type................................................................................................................................................... Cardboard
Content.............................................................................................................................................Right Stand
Weight...................................................................................................................................................... 64 lbs.
Length/Width/Height................................................................................................................... 30 x 16 x 18 in.
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Switch.......................................................................................... Mill: Toggle On/Off, Lathe: Emergency Push Button
Switch Voltage................................................................................................................................................... 24VAC
Cord Length............................................................................................................................................................ 4 ft.
Cord Gauge....................................................................................................................................................14 gauge
Minimum Circuit Size........................................................................................................................................ 20 amp
Plug Included............................................................................................................................................................ No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................3/4 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................5.9A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................. Gear Drive
Bearings....................................................................................................................... Shielded and Lubricated
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower...........................................................................................................................................1-1/2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................7.5A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer .........................................................................................................................................V-Belt
Bearings....................................................................................................................... Shielded and Lubricated
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Chuck Type....................................................................................................................................3-Jaw, 4-Jaw
Chuck Size............................................................................................................................................... 6, 8 in.
Faceplate Size..............................................................................................................................................8 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Travel............................................................................................................................................ 3 in.
Tailstock Offset..........................................................................................................................................1/2 in.
Cross Slide Travel..................................................................................................................................6-1/4 in.
Carriage Travel...........................................................................................................................................27 in.
Compound Travel...................................................................................................................................2-1/4 in.
No. Of Spindle Speeds....................................................................................................................................12
Spindle Speed Range................................................. 75, 110, 140, 200, 240, 350, 420, 600, 720, 1050, RPM
No. Of Longitudinal Feeds.............................................................................................................................. 34
Feed Rate............................................................................................................................... 0.004 - 0.0412 in.
No. Of Inch Threads........................................................................................................................................28
Thread Range Inch..............................................................................................................................5 - 48 TPI
No. Of Metric Threads.....................................................................................................................................21
Thread Range Metric.................................................................................................................... 0.45 - 6.0 mm
No. Of Change Gears..................................................................................................................................... 16
Swing Over Bed................................................................................................................................... 12-1/2 in.
Swing Over Saddle................................................................................................................................ 7-1/4 in.
Dist. Between Centers................................................................................................................................36 in.
Spindle Bore...........................................................................................................................................1-1/2 in.
Lathe Spindle Taper...................................................................................................................................MT#5
Spindle Type...........................................................................................................................................Intrinsic
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Drill Press Taper............................................................................................................................................R-8
Mill Drill Spindle Travel...........................................................................................................................2-1/4 in.
Mill Drill Swing......................................................................................................................................14-1/2 in.
Dist. Spindle To Work Table.........................................................................................................................9 in.
Dist. Spindle To Bed............................................................................................................................ 11-1/2 in.
Dist. Spindle To Center Line.................................................................................................................. 5-1/2 in.
Mill Head Vertical Travel.............................................................................................................................. 8 in.
Drilling Cap For Steel................................................................................................................................... 1 in.
Drilling Cap For Cast Iron.............................................................................................................................1 in.
Table Size Length...................................................................................................................................... 11 in.
Table Size Width.......................................................................................................................................... 5 in.
Table Size Thickness............................................................................................................................. 1-3/8 in.
Draw Bar Diameter..................................................................................................................................7/16 in.
Draw Bar Length.................................................................................................................................... 9-1/2 in.
Draw Bar TPI...................................................................................................................................................20
No. Of Mill Drill Speeds..................................................................................................................................... 4
Mill Drill Speed Range..............................................................................................240, 600, 1100, 2700 RPM
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Bed Const........................................................................................................ Hardened and Ground Cast Iron
Headstock Const.................................................................................................................................. Cast Iron
Body Const........................................................................................................................................... Cast Iron
Frame Const.........................................................................................................................................Cast Iron
Headstock Gears Const..............................................................................................................................Steel
Stand Const...................................................................................................................................Formed Steel
Paint.......................................................................................................................................................... Epoxy
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Bed Width...............................................................................................................................................6-1/2 in.
Floor To Center Height.........................................................................................................................43-1/2 in.
Lead Screw Diameter...................................................................................................................................1 in.
Lead Screw TPI.................................................................................................................................................5
Lead Screw Length.................................................................................................................................... 42 in.
Coolant System.............................................................................................................................................. No
Stand.............................................................................................................................................................Yes
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Country Of Origin ................................................................................................................................................ China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ....................................................................................................... Data Label on Headstock
Assembly Time .................................................................................................................................................. 1 hour
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All Cast Iron Construction
Hardened and Ground V-Ways
Extended Bed Length
Headstock Tilts 90 deg. Left and Right
Geared Milling Head
Heavy Duty Stand
All Cast Iron Construction
Hardened and Ground V-Ways
Extended Bed Length
Headstock Tilts 90 deg. Left and Right
Geared Milling Head
Heavy Duty Stand
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4-Way Turret Tool Post
6" 3-Jaw Chuck
8" 4-Jaw Chuck
8" Face Plate
Drill Chuck with Arbor
Follow Rest
MT#3 Dead Center
MT#4 Dead Center
Quick Change Tool Post
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di]Zg XdcY^i^dch i]Vi bVn V[[ZXi bVX]^cZ
deZgVi^dc# GZeV^g dg gZeaVXZ YVbV\ZY
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$/ ./4 &/2#% -!#().%29 Ldg` Vi
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7/2+0)%#%4/7!2$4(%/0%2!4/2
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<%).'&'M(+8dbWdAVi]Z$B^aa
Additional Safety for Lathe/Mills
1.
UNDERSTANDING THE MACHINE: GZVY
VcY jcYZghiVcY i]^h bVcjVa WZ[dgZ deZgVi"
^c\bVX]^cZ#
8# PREVENTING
AN
APRON-CHUCK
CRASH: 6alVnh gZaZVhZ VjidbVi^X [ZZYh
V[iZgXdbeaZi^c\V_dW#
2.
CLEANING MACHINE:IdVkd^YZciVc\aZ"
bZciVcYaVXZgVi^dch!YdcdiXaZVgX]^ehWn
]VcY# JhZ V Wgjh]! VcY cZkZg XaZVg X]^eh
l]^aZi]ZaVi]Z^hijgc^c\#
9.
3.
USING CORRECT TOOLING: 6alVnhhZaZXi
i]Z g^\]i XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ
XjiiZgh VgZ h]Vge# I]Z g^\]i idda YZXgZVhZh
higV^c dc i]Z aVi]Z XdbedcZcih VcY Vkd^Yh
jchV[ZXjii^c\#
4.
ELIMINATING A PROJECTILE HAZARD:
6alVnh gZbdkZ i]Z X]jX` `Zn! VcY cZkZg
lVa`VlVn[gdbi]ZaVi]Zl^i]i]ZX]jX``Zn
^chiVaaZY#
5.
SECURING A WORKPIECE: BV`Z hjgZ
ldg`e^ZXZ ^h egdeZgan ]ZaY ^c X]jX` WZ[dgZ
hiVgi^c\aVi]Z#6ldg`e^ZXZi]gdlc[gdbi]Z
X]jX`l^aaXVjhZhZkZgZ^c_jgn#
6.
AVOIDING OVERLOADS: 6alVnh jhZ i]Z
Veegdeg^ViZ[ZZYVcYheZZYgViZh#
7.
MAINTAINING A SAFE WORKPLACE:
CZkZgaZVkZaVi]ZjcViiZcYZYl]^aZ^i^hgjc"
c^c\#
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the possibility of operator injury. If normal safety
precautions are overlooked or ignored, serious personal injury may occur.
<%).'&'M(+8dbWdAVi]Z$B^aa
AVOIDING STARTUP INJURIES: BV`Z
hjgZ ldg`e^ZXZ! Xjii^c\ idda! VcY idda edhi
]VkZ VYZfjViZ XaZVgVcXZ WZ[dgZ hiVgi^c\
aVi]Z# 8]ZX` X]jX` XaZVgVcXZ VcY hVYYaZ
XaZVgVcXZ WZ[dgZ hiVgi^c\ i]Z aVi]Z# BV`Z
hjgZ he^cYaZ GEB ^h hZi XdggZXian [dg eVgi
Y^VbZiZg WZ[dgZ hiVgi^c\ i]Z aVi]Z# AVg\Z
eVgih XVc WZ Z_ZXiZY [gdb i]Z X]jX` ^[ i]Z
X]jX`heZZY^hhZiidd]^\]#
10. CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an
]ZVknVcYVl`lVgYid]daY!hdegdiZXindjg
]VcYh VcY i]Z aVi]Z lVnh# 6alVnh jhZ V
X]jX` XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z
aVi]ZlVnh#
11. WORKPIECE SUPPORT: Hjeedgi V adc\
ldg`e^ZXZ ^[ ^i ZmiZcYh [gdb i]Z ]ZVYhidX`
hd^il^aacdildWWaZk^daZcianl]Zci]ZaVi]Z
^hijgcZYdc#>[ldg`e^ZXZZmiZcYhbdgZi]Vc
'#*i^bZh^ihY^VbZiZg[gdbi]ZX]jX`!hje"
edgi ^i Wn V XZciZg dg hiZVYn gZhi dg ^i bVn
YZ[aZXiVcY[Vaadjid[i]ZX]jX`Yjg^c\Xji"
i^c\#X]jX`heZZY^hhZiidd]^\]#
12. AVOIDING ENTANGLEMENT INJURIES:
CZkZg ViiZbei id hadl dg hide i]Z aVi]Z
X]jX`dgb^aahe^cYaZWn]VcY0VcYi^ZWVX`
adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY
haZZkZhhdi]ZnYdcdiYVc\aZ#
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
"."
Glossary of Terms
I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ
idi]^haVi]Z$b^aaVcYbZiValdg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\
dgdeZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hVERY ^bedgiVciidjhVi<g^ooan
Arbor: 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\
idda#
Backlash: LZVg ^c V hXgZl dg \ZVg bZX]Vc^hb
i]VibVngZhjai^cha^eeV\Z!k^WgVi^dc!VcYadhh
d[idaZgVcXZ#
Collet: 6 Xdc^XVa h]VeZY hea^i"haZZkZ Wjh]^c\
l]^X] ]daYh gdjcY dg gZXiVc\jaVg idda VcY$dg
ldg`e^ZXZhWni]Z^gdjih^YZY^VbZiZg#
Cross Slide: 6[^mijgZViiVX]ZYidi]ZaVi]ZXVg"
g^V\Zi]Vi]daYhi]ZXdbedjcYgZhiVcYXVcWZ
bdkZY^cVcYdji#
Cutting Speed: I]ZY^hiVcXZVed^cidcVXjiiZg
bdkZh ^c dcZ b^cjiZ! ZmegZhhZY ^c bZiZgh dg
[ZZieZgb^cjiZ#
Dial Indicator: 6c ^chigjbZci jhZY ^c hZije
VcY ^cheZXi^dc ldg` i]Vi h]dlh dc V Y^Va i]Z
Vbdjcid[Zggdg^ch^oZdgVa^\cbZcid[VeVgi#
Dividing Head: 6 b^aa^c\ bVX]^cZ VXXZhhdgn
jhZYidY^k^YZVX^gXjaVgdW_ZXi^cidVcjbWZg
d[ZfjVaeVgih#
Down Milling or Climb Milling: ;ZZY^c\ i]Z
ldg`e^ZXZ ^c i]Z hVbZ Y^gZXi^dc Vh i]Z XjiiZg
gdiVi^dc#
End Mill: 6XjiiZgl^i]Xjii^c\hjg[VXZhdcWdi]
^ihX^gXjb[ZgZcXZVcYZcY#
Facing:>caVi]Zldg`!Xjii^c\VXgdhhi]ZZcYd[V
ldg`e^ZXZ!jhjVaanidbVX]^cZV[aVihjg[VXZ#
Feed: I]Z bdkZbZci d[ V Xjii^c\ idda ^cid V
ldg`e^ZXZ#
Gib: 6 iVeZgZY lZY\Z adXViZY Vadc\ V ha^Y^c\
bZbWZgidiV`ZjelZVgdgidZchjgZVegdeZg
[^i#
Headstock: I]Z bV_dg aVi]Z XdbedcZci i]Vi
]djhZhi]Zhe^cYaZVcYbdidgYg^kZhnhiZbid
ijgci]Zldg`e^ZXZ#
Lathe Center: 6 aVi]Z VXXZhhdgn l^i] V +%•
ed^ci l]^X] ^h ^chZgiZY ^cid i]Z ]ZVYhidX` dg
iV^ahidX`d[i]ZaVi]ZVcY^hjhZYidhjeedgii]Z
ldg`e^ZXZ#
Leadscrew:AVi]Z·I]Zadc\hXgZli]Vi^hYg^k"
ZcWni]ZZcY\ZVghVcYhjeea^ZhedlZgidi]Z
XVgg^V\Z#B^aa·I]ZhXgZlhi]VibdkZi]ZiVWaZ
^c adc\^ijY^cVa! igVchkZghZ! dg kZgi^XVa Y^gZX"
i^dch#
Spindle: I]Z gZkdak^c\ h]V[i i]Vi ]daYh VcY
Yg^kZhi]Zldg`e^ZXZdgXjii^c\idda#
Tailstock: 6 bdkZVWaZ [^mijgZ deedh^iZ d[ i]Z
]ZVYhidX` dc V aVi]Z i]Vi ]Vh V he^cYaZ jhZY
idhjeedgidcZZcYd[Vldg`e^ZXZVcY[dg]daY"
^c\iddah#
Tool Post: I]Z eVgi d[ i]Z XdbedjcY gZhi i]Vi
]daYhi]Zidda]daYZg#
Turret: AVi]Z·6bVX]^cZ[^mijgZi]Vi]daYhbja"
i^eaZiddahVcYXVcWZgZkdakZYVcY^cYZmZYid
edh^i^dc#B^aa·I]ZeVgid[Vb^aal]^X]gdiViZh
dc i]Z Xdajbc VcY XVc WZ hZi id V heZX^[^X
YZ\gZZ#
Ways:I]ZegZX^h^dcbVX]^cZYVcY[aViigVX`hdc
VaVi]Zdgb^aadcl]^X]i]ZXVgg^V\Z!iV^ahidX`!
VcYi]Zb^aaiVWaZVcY`cZZha^YZ#
Fixture: 6 YZk^XZ i]Vi hZXjgZan ]daYh i]Z
ldg`e^ZXZ^ceaVXZYjg^c\Xjii^c\deZgVi^dcVh
deedhZY id V Jig l]^X] ^h jhZY id ]daY VcY
\j^YZVldg`e^ZXZi]gdj\]VcdeZgVi^dc#
"&%"
<%).'&'M(+8dbWdAVi]Z$B^aa
SECTION 2: CIRCUIT REQUIREMENTS
220V Singe-Phase
Operation
Power Connection Device
I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ
idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg"
gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY
jh^c\i]Zeaj\h]dlc^cFigure 1#
Serious personal injury could occur if you
connect the machine to power before completing the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Full Load Amperage Draw
I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg
bVm^bjbadVY/
Figure 1.C:B6+"&*eaj\VcYgZXZeiVXaZ#
Extension Cords
Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z
bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg
hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/
™
JhZ Vi aZVhi V &' \Vj\Z XdgY i]Vi YdZh cdi
ZmXZZY*%[ZZi^caZc\i]
™
I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY
l^gZVcYeaj\e^c#
™
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
6be9gVl############################################# ,#*6beh
Power Supply Circuit Requirements
I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI
WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc
WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi"
^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji
Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^"
VcXZl^i]l^g^c\XdYZh#If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, consult a qualified electrician.
B^c^bjb8^gXj^iH^oZ############################# &*6beh
<%).'&'M(+8dbWdAVi]Z$B^aa
"&&"
SECTION 3: SET UP
Set Up Safety
2.<Vi]Zgi]Z[daadl^c\^iZbh/
·;dg` A^[i dg '"idc ]d^hi! VcY Yg^kZg dg
deZgVidg#
·&Idca^[i^c\higVehVcY]dd`h
3. JcWdai i]Z XgViZ h^YZh VcY gZbdkZ i]Z ide
VcYh^YZh#
4. >chZgi ild a^[i^c\ higVeh jcYZg i]Z WZYlVnh
VcYWZ]^cYi]Z[ZZYgdYVcYi]ZaZVYhXgZl
Vhh]dlc^cFigure2 VcYhjeedgii]ZaVi]Z
l^i]i]Za^[i^c\higVehVcYa^[i^c\YZk^XZ#
The Model G0492 weighs approximately
1200 lbs. You will need power lifting equipment and assistance to remove this machine
from the pallet and position it. Inspect all
lifting equipment and make sure that all is
in perfect working order and is rated for the
load before attempting to lift and move this
lathe/mill. Ignoring this warning may lead
to serious personal injury or death.
5. BdkZi]ZVegdcWZilZZci]Z]ZVYhidX`VcY
i]Zb^aaXdajbcVhh]dlc^cFigure2 idWVa"
VcXZi]ZadVY#
Unpacking & Lifting
I]Z BdYZa <%).' lVh XVgZ[jaan eVX`ZY l]Zc ^i
aZ[i djg lVgZ]djhZ# >[ ndj Y^hXdkZg i]Z bVX]^cZ
^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn!
please immediately call Customer Service at
(570) 546-9663for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
To unpack and lift the lathe/mill:
1. GZVYPage 14idegZeVgZi]ZaVi]Z$b^aaadXV"
i^dc!VcY^chiVaadgegZeVgZ]daZh[dgVcn[addg
bdjci^c\[VhiZcZgh#
Figure 2.A^[i^c\higVeadXVi^dch#
6. JcWdaii]ZaVi]Z$b^aa[gdbi]ZeVaaZi.
7. HadlangV^hZi]ZaVi]Z$b^aad[[d[i]ZeVaaZiVcY
XVgZ[jaanbdkZi]ZaVi]Z$b^aaidndjgegZeVgZY
adXVi^dc#
8. L^i] i]Z aVi]Z$b^aa hZXjgZan gZhi^c\ dc i]Z
[addg! h]^b WZilZZc i]Z [addg VcY XVW^cZi
WVhZ Vh gZfj^gZY id bV`Z i]Z lVnh aZkZa Vi
Vaa [djg XdgcZg adXVi^dch Vh ^cY^XViZY l^i] V
bVX]^c^hihaZkZa#
9. HZXjgZ i]Z aVi]Z$b^aa id i]Z [addg! Wji 9D
CDIdkZgi^\]iZci]Z[VhiZcZgh#
10. GZX]ZX` i]Z lVnh id bV`Z hjgZ i]Z lVnh
VgZhi^aaaZkZa!VcYgZ"h]^bVhgZfj^gZY#
"&'"
<%).'&'M(+8dbWdAVi]Z$B^aa
Inventory
6
8
7
9
6[iZgVaai]ZeVgih]VkZWZZcgZbdkZY[gdbi]Zild
WdmZh!ndjh]djaY]VkZi]Z[daadl^c\^iZbh/
Installed Accessories (Figure 3) .................... Qty.
A. +I]gZZ"?Vl8]jX`##################################### &
B. )"LVnIddaEdhiVcY8dbedjcYGZhi######## &
C. ;daadlGZhi################################################### &
D. HiZVYnGZhi################################################## &
Packaged Accessories (Figure 4)
E. -;djg"?VlJc^kZghVa8]jX`####################### &
F. -;VXZeaViZ################################################# &
G. ;djg"?Vl8]jX`@Zn#################################### &
H. 9g^aa8]jX`&"&(bb!?I"((######################## &
I. LgZcX]HZi-$&%!&%$&'!&)$&,!VcY
&,$&.bb############################################## &:6
J. =ZmLgZcX]HZi)!*!+!-bb############ &:6
K. I]gZZ"?Vl8]jX`@Zn################################## &
L. D^a8Vc######################################################### &
M. 9ZVY8ZciZgBI*####################################### &
N. 'HiVcYVgYHXgZlYg^kZg############################## &
O. LZY\Z########################################################## &
P. IddaEdhiI"=VcYaZLgZcX]######################### &
Q. 9ZVY8ZciZgBI(l$6gWdg######################### &
R. I]gZZ"?Vl8]jX`>ciZgcVa?Vlh################### (
S. 6gWdg?I"((idG-######################################### &
T. HediEV^ci##################################################### &
U. 9g^aa8]jX`@Zn############################################# &
V. 8]Vc\Z<ZVgHZi######################################### &
·<ZVg')"[^cZIddi]!>chiVaaZY############### &
·<ZVgHZi'-(*"8dVghZIddi]############ &
·8]Vc\Z<ZVg')"iddi]!&>chiVaaZY######## '
·8]Vc\Z<ZVg'*"iddi]!&>chiVaaZY######## '
·8]Vc\Z<ZVg',"iddi]########################### &
·8]Vc\Z<ZVg'-"iddi]########################### &
·8]Vc\Z<ZVg(%"iddi]########################### &
·8]Vc\Z<ZVg('"iddi]########################### '
·8]Vc\Z<ZVg()"iddi]########################### &
·8]Vc\Z<ZVg(*"iddi]########################### &
·8]Vc\Z<ZVg(+"iddi]########################### &
·8]Vc\Z<ZVg)%"iddi]########################### &
·8]Vc\Z<ZVg)'"iddi]########################### &
·8]Vc\Z<ZVg))"iddi]########################### &
·8]Vc\Z<ZVg)+"iddi]########################### &
·8]Vc\Z<ZVg)-"iddi]!>chiVaaZY########### &
·8]Vc\Z<ZVg*%"iddi]!>chiVaaZY########### &
·8]Vc\Z<ZVg*'"iddi]########################### &
·8]Vc\Z<ZVg+%"iddi]!>chiVaaZY########### &
<%).'&'M(+8dbWdAVi]Z$B^aa
Figure 3.>chiVaaZYVXXZhhdg^Zh#
A
:
I
;
G
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D
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B
H
F
K
C
Figure 4.EVX`V\ZYVXXZhhdg^Zh#
>c i]Z ZkZci i]Vi Vcn cdcegdeg^ZiVgn eVgih VgZ
b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ ldjaY WZ
\aVY id gZeaVXZ i]Zb! dg [dg i]Z hV`Z d[ ZmeZY^"
ZcXn!gZeaVXZbZcihXVcWZdWiV^cZYVindjgadXVa
]VgYlVgZhidgZ#
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are missing.
"&("
Site Considerations
Clean Up
I]ZlVnhVcYdi]ZgjceV^ciZYeVgihd[ndjgaVi]Z$
b^aa VgZ XdViZY l^i] V lVmn \gZVhZ i]Vi egdiZXih
i]Zb [gdb Xdggdh^dc Yjg^c\ h]^ebZci# 8aZVc i]^h
\gZVhZ d[[ l^i] V hdakZci XaZVcZg dg X^igjh"WVhZY
YZ\gZVhZg# 9D CDI jhZ X]adg^cZ"WVhZY hda"
kZcih hjX] Vh WgV`Z eVgih XaZVcZg! aVXfjZg i]^c"
cZg! dg VXZidcZ·^[ ndj ]VeeZc id heaVh] hdbZ
dcid V eV^ciZY hjg[VXZ! ndj l^aa gj^c i]Z [^c^h]#
Floor Load
NdjgaVi]Z$b^aa^hV]ZVknadVY&'%%aWh#Y^hig^Wji"
ZY^cVhbVaa[ddieg^ci#EaVXZi]^hbVX]^cZdcXdc"
XgZiZ[addghdcan#I]Z[addgBJHIWZaZkZa!dgi]Z
aVi]Z$b^aa [gVbZ VcY lVnh bVn Y^hidgi dkZg i^bZ#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! hZg"
k^XZ eVcZa VXXZhh! aZc\i] d[ gdYh id WZ adVY"
ZY ^cid i]Z aVi]Z$b^aa! VcY heVXZ [dg Vjm^a"
^Vgn hiVcYh! ldg` iVWaZh dg di]Zg bVX]^cZgn
l]Zc ZhiVWa^h]^c\ V adXVi^dc [dg ndjg aVi]Z$b^aa
hZZ Figure 5 [dg b^c^bjb lVaa XaZVgVcXZh#
Gasoline and petroleum
products ignite easily.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Unsupervised children and
visitors inside your shop
could cause serious personal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingested. Lack of ventilation
while using these solvents could cause serious personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
&&(#*
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Hjeean
:\gZhh
&-#'*
6XXZhh
9ddg
@ZZe
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JcdWhigjXiZY
+%
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;ddieg^ci
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&+#*
*.#'*
(+
;ddieg^ci
Figure 5.B^c^bjblVaaXaZVgVcXZh#
"&)"
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SECTION 4: LATHE OPERATIONS
Operation Safety
The Power Supply
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
L]Zc ^aajb^cViZY! i]Z edlZg aVbe Figure 6
^cY^XViZhi]ViedlZg^hWZ^c\hjeea^ZYidi]ZaVi]Z$
b^aa#EgZhh^c\i]ZgZYZbZg\ZcXnhideWjiidcl^aa
Xji edlZg [dg bVX]^cZ deZgVi^dch# Il^hi^c\ i]Z
ZbZg\ZcXn hide Wjiidc XadX`l^hZ VcY aZii^c\ ^i
ededjil^aagZhidgZedlZg[dgbVX]^cZdeZgVi^dch
VcYgZhZii]ZZbZg\ZcXnhideWjiidc#
Note: The Spindle Rotation ON/OFF Lever
(Figure8) on the apron starts the spindle motor
in a particular direction.
Loose hair and clothing could get caught in
machinery and cause serious personal injury. Keep
loose clothing and long
hair away from moving
machinery.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
NOTICE
Complete the Test Run & Break-In procedure on Page 16 before using this lathe/mill
for any cutting or threading operations; otherwise, gear box damage will occur.
<%).'&'M(+8dbWdAVi]Z$B^aa
TURN OFF and LOCK your master power
switch so no power is available to the lathe/
mill, and make sure the spindle is stopped
before proceeding with any adjustments or
maintenance. Failure to comply may result
in serious personal injury or death.
:bZg\ZcXn
Hide7jiidc
EdlZgAVbe
He^cYaZ?d\
7jiidc
Figure 6.EdlZgaVbeVcYZbZg\ZcXnhide
adXVi^dc#
"&*"
Test Run & Break-In
5. BdkZi]Z]Va["cjiaZkZgjelVgYidY^hZc\V\Z
i]Z Vegdc! VcY bdkZ i]Z [ZZY aZkZg id i]Z
cZjigVadgXZcigVaedh^i^dchZZFigure 8)#
NOTICE
Make sure all power feed levers and dials
6. BdkZ i]Z he^cYaZ gdiVi^dc DC$D;; aZkZg id
^ihXZcigVaedh^i^dcOFFVhh]dlc^cFigure
8, VcY XdccZXi i]Z aVi]Z id edlZg hd i]Z
\gZZcaVbe^ha^i#
are disengaged before starting the lathe/
mill! Thoroughly familiarize yourself with all
the controls and their functions before using
any power feed! NEVER SHIFT LATHE/MILL
GEARS WHEN MACHINE IS OPERATING.
;ZZYAZkZg
=Va["Cji
AZkZg
I]ZejgedhZd[i]ZiZhigjc^hidbV`ZhjgZi]Z
aVi]Z$b^aa VcY hV[Zin [ZVijgZh deZgViZ XdggZXian
WZ[dgZegdXZZY^c\l^i]VYY^i^dcVahZije#
To begin the test run & break-in procedure:
1. BV`ZhjgZi]ZaVi]Z$b^aa^hajWg^XViZYVcYi]Z
]ZVYhidX`d^aaZkZa^h[jaa#GZ[ZgidPage 36
^[gZfj^gZY#
2. BV`Z hjgZ i]Z X]jX` ^h WdaiZY id i]Z he^c"
YaZ#
3. BdkZi]Zhe^cYaZheZZYaZkZgidi]Z,*GEB
edh^i^dc!i]ZgVc\ZaZkZgidi]ZgZY"Ydiedh^"
i^dc!VcYi]ZaZVYhXgZlaZkZgidi]ZcZjigVa
edh^i^dcVhh]dlc^c Figure 7#
4. GdiViZ i]Z gZY ZbZg\ZcXn hide Wjiidc
Figure 7 XadX`l^hZ hd ^i edeh id i]Z dji"
lVgYedh^i^dc#
HeZZYAZkZg
GVc\Z
AZkZg
:bZg\ZcXn
Hide7jiidc
He^cYaZGdiVi^dc
DC$D;;aZkZg#
Figure 8.6egdcXdcigdaaZkZgh#
7. BdkZi]Zhe^cYaZgdiVi^dcDC$D;;aZkZgje
dg Ydlc hd i]Z X]jX` ijgch! i]Zc ejh] i]Z
ZbZg\ZcXn hide Wjiidc id bV`Z hjgZ i]Z
aVi]Zhideh#
8. BdkZ i]Z he^cYaZ gdiVi^dc DC$D;; aZkZg id
cZjigVa! gZhZi i]Z gZY ZbZg\ZcXn hide Wji"
idc! VcY jhZ i]Z he^cYaZ aZkZg id hiVgi i]Z
aVi]ZV\V^c#
·>[ ndj ]ZVg hfjZVa^c\ dg \g^cY^c\ cd^hZh!
ijgc i]Z bVX]^cZ OFF ^bbZY^ViZan VcY
XdggZXiVcnegdWaZbWZ[dgZ[jgi]ZgdeZgV"
i^dc#
·>[ i]Z egdWaZb ^h cdi gZVY^an VeeVgZci!
gZ[ZgidTroubleshootingdcPage 43#
AZVYhXgZl
9^gZXi^dc
AZkZg
Figure 7.=ZVYhidX`XdcigdaaZkZgh#
9. AZi i]Z aVi]Z$b^aa gjc [dg V b^c^bjb d[ &%
b^cjiZh#
10. Ijgc i]Z aVi]Z$b^aa D;;! bdkZ aZkZgh id i]Z
cZmi ]^\]Zhi GEB VcY gZeZVi i]^h hiZe [dg
ZVX] GEB hZii^c\ ^c Adl VcY =^\] gVc\Z#
C:K:GH=>;IA6I=:$B>AA<:6GHL=:C
B68=>C:>HDE:G6I>C<#
11. 8]Vc\Z i]Z ajWg^XVci ^c i]Z ]ZVYhidX` l^i]
BdW^a9I:™D^adgl^i]VcZfj^kVaZci#
"&+"
<%).'&'M(+8dbWdAVi]Z$B^aa
Mounting the Chuck
and the Faceplate
3# JhZ V &)bb lgZcX] VcY addhZc i]Z i]gZZ
]ZmWdaihi]VihZXjgZi]ZX]jX`idi]Zhe^cYaZ
Figure 10.
I]Z i]gZZ"_Vl hXgdaa X]jX` ]Vh ]VgYZcZY hiZZa
_Vlhi]VihZa["XZciZgi]Zldg`e^ZXZl^i]^c%#%%'"
%#%%(#6cZmigVhZid[_Vlh^h^cXajYZY[dgbVX]^c"
^c\aVg\Zgldg`e^ZXZh#
I]Z[djg"_VlX]jX`Vahd]Vh]VgYZcZYhiZZa_Vlh
Wji VgZ VY_jhiZY ^cYZeZcYZcian id ]daY Vc d[["
XZciZgldg`e^ZXZ#:VX]_VlXVcWZgZbdkZY[gdb
i]ZX]jX`WdYnVcYgZkZghZY[dgheZX^VaXaVbe^c\
Veea^XVi^dch#
I]Z XVhi"^gdc [VXZeaViZ ]Vh hadih [dg I"Wdaih i]Vi
]daY XaVbe^c\ [^mijgZh# I]^h [VXZ eaViZ VcY V[iZg"
bVg`Zi XaVbe^c\ ]VgYlVgZ l^aa ]daY cdc"Xna^cYg^"
XVaeVgihhjX]VhXVhi^c\h[dgbVcnineZhd[ijgc"
^c\deZgVi^dch#
7di] X]jX`h VcY i]Z [VXZeaViZ VgZ gZbdkZY VcY
^chiVaaZYi]ZhVbZlVn#
To remove and install the chuck or face plate:
1.
9>H8DCC:8I EDL:G ID I=: A6I=:$
B>AA
2.
AVn V X]jX` XgVYaZ dg egdiZXi^kZ aVnZg d[
eanlddY dkZg i]Z WZYlVnh id egZkZci ndjg
[^c\Zgh[gdbWZ^c\e^cX]ZYVcYidegdiZXii]Z
egZX^h^dc"\gdjcYhjg[VXZhhZZFigure 9#
Figure 10. 8]jX`bdjci^c\XdbedcZcih#
4# Hjeedgii]ZX]jX`!VcYl]^aZVci^X^eVi^c\i]Z
]ZVknlZ^\]id[i]ZX]jX`!gZbdkZi]Zi]gZZ
]ZmWdaihVcYi]Zci]ZX]jX`#
5# 8aZVci]ZbVi^c\hjg[VXZhd[i]Zhe^cYaZVcY
i]ZcZlX]jX`dg[VXZeaViZl^i]VXaZVcd^aZY
gV\#
6# Edh^i^dci]Zdi]ZgX]jX`dg[VXZeaViZdci]Z
he^cYaZ[aVc\Z!bV`^c\hjgZ^i^h[jaanhZViZY!
VcYi^\]iZci]Z]ZmWdaih^chZkZgVaVaiZgcVi"
^c\hZfjZcXZh#
Securely clamp your workpiece
and remove the chuck key!
Thrown objects from a lathe/
mill can cause serious injury
or death to the operator and to
bystanders many feet away.
7ZY
Figure 9. H^beaZX]jX`XgVYaZbVYZd[hXgVe
ajbWZg#
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Replacing the Jaws
To remove a set of jaws:
1.
I]Z i]gZZ"_Vl hXgdaa X]jX` ]Vh gZbdkVWaZ ]VgY"
ZcZY hiZZa _Vlh Figure 11# I]Z djih^YZ d[ i]Z
_VlhVgZjhZYid]daYi]Zldg`e^ZXZ[gdbi]ZdjiZg
Y^VbZiZg#
9>H8DCC:8I EDL:G ID I=: A6I=:$
B>AA
2# EaVXZVe^ZXZd[lddYdkZgi]ZlVnhidegd"
iZXii]Zb[gdbediZci^VaYVbV\Z#
3# Ijgc i]Z X]jX` `Zn XdjciZgXadX`l^hZ VcY
WVX`i]Z_Vlhdji#
4# 8aZVc i]Z _Vl bVi^c\ hjg[VXZh VcY Veean V
[^abd[l]^iZa^i]^jb\gZVhZidi]ZbVi^c\hjg"
[VXZh#
5# HZii]ZdaY_VlhVh^YZ^cVhV[ZeaVXZ[gZZd[
bd^hijgZVcYVWgVh^kZh#
6. GdiViZi]ZX]jX``ZnXadX`l^hZjci^andjhZZ
i]Zi^ed[i]ZhXgdaa"\ZVgaZVYi]gZVY_jhiWZ\^c
idZciZg_Vl\j^YZ&hZZFigure 13#
Figure 11.8]jX`VcY_VlhZaZXi^dc#
CjbWZgZY[gdb&¶(!i]Z_VlhbjhiWZjhZY^ci]Z
bViX]^c\cjbWZgZY_Vl\j^YZh!hZZFigure12#
?Vl<j^YZ&
?VlCjbWZgh
AZVYI]gZVY
Figure 13.AZVYi]gZVYdchXgdaa\ZVg#
7. >chZgi_Vl&^cid_Vl\j^YZ&VcY]daYi]Z
_VlV\V^chii]ZhXgdaa\ZVg#
Figure 12.?Vl\j^YZcjbWZg#
Note: The chuck need not be removed from the
spindle to swap the jaws.
8. GdiViZ i]Z X]jX` `Zn XadX`l^hZ dcZ ijgc id
Zc\V\Z i]Z i^e d[ i]Z hXgdaa"\ZVg aZVY i]gZVY
^cidi]Z_Vl#Ejaadci]Z_VlcdlVcY^ih]djaY
WZadX`ZY^cidi]Z_Vl\j^YZ#
9# GZeZVii]ZhiZehdci]ZgZbV^c^c\_Vlh#
·>[^chiVaaZYXdggZXian!i]Zi]gZZ_Vlhl^aa
XdckZg\Z id\Zi]Zg Vi i]Z XZciZg d[ i]Z
X]jX`#
·>[i]Z_VlhYdcdiXdbZid\Zi]Zg!gZeZVi
i]^hegdXZYjgZjci^ai]ZnYd#
"&-"
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Using the Four-Jaw
Chuck
To install the four-jaw chuck:
GZ[Zgidi]ZMounting the Chuck and Faceplate
egdXZYjgZh dc Page 17 id bdjci i]Z [djg"_Vl
X]jX`#
To load a workpiece in the four-jaw chuck:
1.
9>H8DCC:8I EDL:G ID I=: A6I=:$
B>AA
2. Jh^c\ i]Z X]jX` `Zn! deZc ZVX] _Vl hd i]Z
ldg`e^ZXZ l^aa aVn [aVi V\V^chi i]Z X]jX`
[VXZ#
3. Hjeedgii]Zldg`e^ZXZ#
5. IjgcZVX]_Vljci^a^i_jhibV`ZhXdciVXil^i]
i]Zldg`e^ZXZ#
6. >c Vc deedh^c\ eViiZgc! i^\]iZc ZVX] _Vl ^c
hbVaa ^cXgZbZcih# 6[iZg ndj ]VkZ VY_jhiZY
i]Z[^ghi_Vl!Xdci^cjZi^\]iZc^c\i]Zdeedh^c\
_Vl# 8]ZX` i]Z YZVY XZciZg Va^\cbZci [gZ"
fjZcianidbV`ZhjgZndj]VkZcdilVcYZgZY
d[[ndjg^cYZmed^ciYjZidVeean^c\iddbjX]
egZhhjgZidVh^c\aZ_Vl#
7. 6[iZgi]Zldg`e^ZXZ^h]ZaY^ceaVXZ!WVX`i]Z
iV^ahidX`VlVnVcYgdiViZi]ZX]jX`Wn]VcY#
I]ZXZciZged^cil^aabdkZ^[i]Zldg`e^ZXZ^h
djid[XZciZg#
8. BV`Z [^cZ VY_jhibZcih Wn ha^\]ian addhZc^c\
dcZ_VlVcYi^\]iZc^c\i]Zdeedh^c\_Vljci^a
i]Zldg`e^ZXZ^hegZX^hZanVa^\cZY#JhZVY^Va
^cY^XVidg[dg[^cZijc^c\VY_jhibZcih^cVa^\c"
bZcihZZ Figure 15#
4. AdX`i]ZiV^ahidX`VcYi]Zcijgci]ZiV^ahidX`
fj^aahdi]ZYZVYXZciZgbV`ZhXdciVXidg^h
XadhZ id i]Z XZciZg ed^ci d[ ndjg ldg`e^ZXZ
hZZ Figure 14#
Figure 15.8ZciZg^c\ldg`e^ZXZ#
9. JhZ V adlZg GEB l]Zc bVX]^c^c\ ]ZVkn
ZXXZcig^Xldg`e^ZXZh#
Figure 14.8aVbe^c\ldg`e^ZXZ#
Securely clamp your workpiece
and remove the chuck key!
Thrown objects from a lathe/
mill can cause serious injury
or death to the operator and to
bystanders many feet away.
<%).'&'M(+8dbWdAVi]Z$B^aa
"&."
Using the Faceplate
I]Z [VXZeaViZ XVc WZ jhZY id ijgc cdc"Xna^cYg^"
XVaeVgihdg[dgd[["XZciZgijgc^c\WnXaVbe^c\i]Z
ldg`e^ZXZidi]Z[VXZeaViZ#
To install the faceplate:
GZ[Zgidi]ZMounting the Chuck and Faceplate
egdXZYjgZhdcPage 17idbdjcii]Z[VXZeaViZ#
To load a workpiece:
1# Hjeedgii]Zldg`e^ZXZ#
Figure 16.;VXZeaViZ^chiVaaZY#
2. Ha^YZi]ZiV^ahidX`idi]Zldg`e^ZXZ#
3. AdX`i]ZiV^ahidX`VcYi]Zcijgci]ZiV^ahidX`
fj^aa hd i]Z YZVY XZciZg bV`Zh XdciVXi l^i]
i]ZXZciZged^cid[ndjgldg`e^ZXZ#
4. AdX` i]Z iV^ahidX` fj^aa l]Zc hj[[^X^Zci egZh"
hjgZ ^h Veea^ZY id ]daY i]Z ldg`e^ZXZ ^c
eaVXZ#
Use a minimum of three independent
clamping devices when turning eccentric
workpieces. Failure to provide adequate
clamping will cause workpiece to eject.
Note: Depending on the workpiece, some
additional support may be needed.
5. HZXjgZ i]Z ldg`e^ZXZ l^i] V b^c^bjb d[
i]gZZ^cYZeZcYZciXaVbe^c\YZk^XZh#;V^ajgZ
id [daadl i]^h hiZe bVn aZVY id YZVYan ^c_jgn
idndjghZa[dgWnhiVcYZgh#IV`Z^cidVXXdjci
gdiVi^dcVcYi]ZXjii^c\[dgXZhVeea^ZYidi]Z
ldg`e^ZXZ l]Zc XaVbe^c\ id i]Z [VXZeaViZ#
Make sure your clamping application will
not fail!
6. JhZ V adlZg GEB l]Zc bVX]^c^c\ ]ZVkn
ZXXZcig^Xldg`e^ZXZh#
Securely clamp your workpiece
and remove the chuck key!
Thrown objects from a lathe/
mill can cause serious injury
or death to the operator and to
bystanders many feet away.
"'%"
<%).'&'M(+8dbWdAVi]Z$B^aa
Using the Tailstock
I]ZiV^ahidX`Figure 17XVcWZjhZYidhjeedgi
ldg`e^ZXZhl^i]i]ZjhZd[Va^kZdgYZVYXZciZg#
Jh^c\VcBI(Yg^aaX]jX`VcYVYg^aaW^i!i]ZaVi]Z
XVcYg^aadgWdgZ]daZh^ci]ZXZciZgd[VeVgi#I]Z
iV^ahidX` XVc Vahd WZ d[[hZi [dg Xjii^c\ h]Vaadl
iVeZgh#
Drilling with the
Tailstock
To install the MT#3 drill chuck:
1. L^i]i]ZiV^ahidX`adX`ZY!jcadX`i]Zfj^aaadX`
aZkZg#
2. Ijgci]Zfj^aa[ZZY]VcYaZXadX`l^hZidZmiZcY
i]Zfj^aaVWdjidcZ^cX]#
To use the tailstock:
1. Ha^YZi]ZiV^ahidX`idi]ZYZh^gZYedh^i^dc#
2. Ejaajedci]ZiV^ahidX`adX`aZkZgidadX`i]Z
iV^ahidX`^ceaVXZdci]ZlVnh#
3. >chZgi i]Z BI( X]jX` Figure 18 dg Vc
BI( iVeZgZY Yg^aa h]Vc` ^cid i]Z fj^aa jci^a
i]ZiVeZg^h[^gbanhZViZY#
3. L^i]i]ZiV^ahidX`adX`ZY!ejh]Ydlci]Zfj^aa
adX`aZkZgidjcadX`#
4. Ijgc i]Z fj^aa [ZZY ]VcYaZ XadX`l^hZ id [ZZY
i]ZYg^aaW^i^cidVgdiVi^c\ldg`e^ZXZ#
4. Ijgci]Zfj^aa[ZZY]VcYaZXadX`l^hZid[ZZY$
bdkZi]Zfj^aaidlVgYhi]Zhe^cYaZ!dgXdjc"
iZgXadX`l^hZidbdkZVlVn[gdbi]Zhe^cYaZ#
5. IdgZbdkZi]ZX]jX`iVeZg!ijgci]Zfj^aa[ZZY
]VcYaZ XdjciZgXadX`l^hZ jci^a i]Z X]jX` ^h
ejh]ZYdjid[i]ZiV^ahidX`iVeZg#
5. Ijgc i]Z fj^aa adX` aZkZg id adX` i]Z fj^aa ^c
eaVXZ#
Fj^aa;ZZY
Fj^aaAdX`AZkZg
IV^ahidX`
AdX`
AZkZg
D[[hZi
6Y_jhibZci
Figure 18.HZii^c\jeiV^ahidX`[dgYg^aa^c\#
D[[hZi
HXVaZ
Figure 17.IV^ahidX`VcYfj^aaadX`]VcYaZh^c
adX`ZYedh^i^dc#
<%).'&'M(+8dbWdAVi]Z$B^aa
"'&"
Cutting Shallow
Tapers with
Tailstock
To setup the tailstock to cut tapers:
Aligning Tailstock
I]ZiV^ahidX`^hVa^\cZYVii]Z[VXidgnl^i]i]Z
]ZVYhidX`#LZgZXdbbZcYi]VindjiV`Zi]Z
i^bZidZchjgZi]Vii]ZiV^ahidX`^hVa^\cZYid
ndjgdlcYZh^gZYidaZgVcXZh#
To align the tailstock:
1. AdX`i]ZiV^ahidX`^cedh^i^dc#
2. 6aiZgcViZanaddhZcVcYi^\]iZci]ZaZ[iVcYg^\]i
d[[hZiVY_jhibZcihXgZlhjci^ai]ZYZh^gZYd[["
hZi^h^cY^XViZYdci]ZhXVaZhZZFigures 19
20#
1. Jh^c\ V egZX^h^dc aZkZa dc i]Z WZYlVnh!
bV`ZhjgZi]ZaVi]Z$b^aa^haZkZah^YZ"id"h^YZ
VcY[gdci"id"WVX`#>[i]ZaVi]Z$b^aa^hcdiaZkZa!
XdggZXii]^hXdcY^i^dcWZ[dgZegdXZZY^c\#
2. <Zi ild e^ZXZh d[ hiZZa gdjcY hidX`! ild
^cX]Zh^cY^VbZiZgVcYh^m^cX]Zhadc\#
3. GZi^\]iZci]ZadX`hXgZl#
Note: To return the tailstock back to the
original position, repeat the process until the
centered position is indicated on the scale.
3. 8ZciZg Yg^aa Wdi] ZcYh d[ dcZ e^ZXZ d[ i]Z
gdjcYhidX`#HZi^iVh^YZ[dgjhZ^cStep 6.
4. Jh^c\i]Zdi]Zge^ZXZd[hidX`!bV`ZVYZVY
XZciZg Wn ijgc^c\ V h]djaYZg id bV`Z V
h]Vc`# ;a^e i]Z e^ZXZ dkZg ^c i]Z X]jX` VcY
ijgcV+%§ed^cihZZFigure 21.
G^\]iD[[hZi
6Y_jhibZci
Note:As long as the dead center remains in
the chuck, the point of your center will remain
true to the spindle axis. Keep in mind that the
point will have to be refinished whenever it is
removed and returned to the chuck.
HXVaZ
Figure 19.G^\]id[[hZiVY_jhibZci#
AZ[iD[[hZi
6Y_jhibZcih
Figure 21.IV^ahidX`XZciZg^c\YZVYXZciZg#
Figure 20.AZ[id[[hZiVY_jhibZci#
"''"
<%).'&'M(+8dbWdAVi]Z$B^aa
5. EaVXZi]Za^kZXZciZg^ci]ZiV^ahidX`#
6. 6iiVX] V aVi]Z$b^aa Yd\ id i]Z WVg hidX` VcY
bdjci^iWZilZZcXZciZgh.
·>[ i]Z hidX` Y^VbZiZg ^h i]^ccZg Vi i]Z
iV^ahidX` ZcY! i]Z iV^ahidX` cZZYh id WZ
bdkZYVlVn[gdbndj]Va[i]ZY^hiVcXZd[
i]ZVbdjcid[i]ZiVeZghZZFigure 23#
7. IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZg#
8. BZVhjgZi]ZhidX`l^i]Vb^XgdbZiZg#
·>[ i]Z hidX` Y^VbZiZg ^h i]^X`Zg Vi i]Z
iV^ahidX` ZcY! i]Z iV^ahidX` cZZYh id WZ
bdkZYidlVgYndj]Va[i]ZY^hiVcXZd[i]Z
Vbdjcid[i]ZiVeZghZZFigure 22#
Figure 23.IV^ahidX`VY_jhibZcidei^dc'#
9. Bdjci V Y^Va ^cY^XVidg hd i]Z Y^Va eajc\Zg ^h
dci]ZiV^ahidX`WVggZaWZ[dgZbV`^c\VY_jhi"
bZcihidi]ZiV^ahidX`#
10. Ijgc Vcdi]Zg %#%&% d[[ d[ i]Z Y^VbZiZg VcY
X]ZX` [dg V iVeZg# GZeZVi i]^h egdXZhh Vh
cZXZhhVgnjci^ai]ZYZh^gZYVbdjcid[VXXj"
gVXn^hVX]^ZkZY#
Figure 22.IV^ahidX`VY_jhibZcidei^dc&#
<%).'&'M(+8dbWdAVi]Z$B^aa
"'("
Using the Centers
I]ZYZVYXZciZg^hjhZY^ci]ZiV^ahidX`VcYaVi]Z
he^cYaZ id hjeedgi ldg`e^ZXZh# L]Zc jhZY ^c
i]Z iV^ahidX`! bV`Z hjgZ id `ZZe i]Z BI( YZVY
XZciZgi^eVcYldg`e^ZXZajWg^XViZYidegZkZcii^e
\Vaa^c\#
I]^haVi]Z$b^aa^hVahdhjeea^ZYl^i]VcBI*YZVY
XZciZgi]Vi[^ih^cidi]ZaVi]Zhe^cYaZiVeZg#
To install a dead or live center:
1. ;ZZY i]Z fj^aa dji VWdji & VcY ^chZgi i]Z
BI( YZVY XZciZg Figure 24# I]Z bVi^c\
iVeZghegdk^YZi]ZadX`^c\VXi^dc#
Figure 24.>chZgi^c\YZVYXZciZg#
2. BdkZ i]Z iV^ahidX` ^cid edh^i^dc VcY adX` ^c
eaVXZ#
3. ;ZZYi]Zfj^aa^cidi]Zldg`e^ZXZ#
To install the MT#5 dead center in the spindle:
1.
9>H8DCC:8I EDL:G ID I=: A6I=:$
B>AA
2. GZbdkZi]ZX]jX`[gdbi]Zhe^cYaZ#
3. >chiVaai]ZBI*YZVYXZciZg^ci]Zhe^cYaZ#
4. 6iiVX] i]Z [VXZeaViZ id i]Z he^cYaZ! hZZ
Figure25#
Note: When using the dead center in the
spindle, use a lathe dog so that your part will
rotate with the spindle and not spin on the
dead center tip.
Figure 25.;VXZeaViZVcYYZVYXZciZghZije#
NOTICE
Failure to keep dead center point well
lubricated will gall the dead center and
workpiece.
Note: Make sure there is a center drilled hole
in the end of the workpiece for the dead center.
4. AdX`i]Zfj^aa^cideaVXZdcXZi]Za^kZXZciZg
VcY i]Z eVgi gdiViZ id\Zi]Zg# I]Z fj^aa bVn
cZZYidWZVY_jhiZYYjg^c\deZgVi^dc#
5. Id gZbdkZ i]Z YZVY XZciZg! gZigVXi i]Z fj^aa
jci^ai]ZYZVYXZciZgedeh[gZZ#
"')"
<%).'&'M(+8dbWdAVi]Z$B^aa
Using the Steady
Rest
Using the Follow
Rest
I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\
h]V[ih#I]ZhiZVYngZhiXVcWZeaVXZYVcnl]ZgZ
Vadc\i]ZaZc\i]d[i]ZlVnh#
I]Z [daadl gZhi ^c Figure 27 ^h bdjciZY dc i]Z
hVYYaZVcY[daadlhi]ZbdkZbZcid[i]Zidda#I]Z
[daadl gZhi gZfj^gZh dcan ild [^c\Zgh! Vh i]Z Xji"
i^c\iddaVXihVhi]Zi]^gY#I]Z[daadlgZhi^hjhZY
dc adc\! haZcYZg eVgih id egZkZci [aZm^c\ d[ i]Z
ldg`e^ZXZ [gdb i]Z egZhhjgZ d[ i]Z Xjii^c\ idda#
To use the steady rest:
1.
8VgZ[jaan eaVXZ i]Z hiZVYn gZhi dc i]Z aVi]Z
WZYlVnh#
2. AddhZci]ZadX``cdWhhdi]Z[^c\Zgedh^i^dc
XVcWZVY_jhiZYhZZFigure 26#
I]Z ha^Y^c\ [^c\Zgh VgZ hZi h^b^aVg id i]dhZ
d[ i]Z hiZVYn gZhi·[gZZ d[ eaVn Wji cdi W^cY"
^c\# 6alVnh ajWg^XViZ Yjg^c\ deZgVi^dc# 6[iZg
egdadc\ZY jhZ! i]Z [^c\Zgh l^aa cZZY id WZ
b^aaZY dg [^aZY id XaZVc je i]Z XdciVXi hjg[VXZ#
8aVbe
@cdW
AdX`@cdW
AdX`Cji
6Y_jhibZci@cdW
Figure 26.HiZVYngZhiVY_jhibZcih#
Figure 27.;daadlgZhiViiVX]bZci#
3. AddhZci]ZXaVbe`cdWhZZFigure 26VcY
deZci]ZhiZVYngZhihdVldg`e^ZXZXVc[^i
^ch^YZd[i]Z[^c\Zgh#
4. Edh^i^dc i]Z hiZVYn gZhi l]ZgZ YZh^gZY#
I^\]iZc i]Z adX` cji hZZ Figure 26 Vi i]Z
WVhZd[i]ZhiZVYngZhiidhZXjgZ^ceaVXZ#
5. 8adhZi]ZhiZVYngZhihdi]Vii]Zldg`e^ZXZ
^h ^ch^YZ i]Z [^c\Zgh VcY i^\]iZc i]Z XaVbe
`cdW#
6. Ijgci]ZVY_jhibZci`cdWhhdi]Z[^c\ZghVgZ
hcj\V\V^chii]Zldg`e^ZXZVcYi]Zci^\]iZc
i]ZadX``cdWh#AjWg^XViZi]Z[^c\Zgi^ehl^i]
VcVci^"hZ^oZajWg^XVciYjg^c\deZgVi^dc#
7. 6[iZg egdadc\ZY jhZ! i]Z [^c\Zgh l^aa h]dl
lZVg#:^i]Zgb^aadg[^aZi]Zi^eh[dgVcZlXdc"
iVXihjg[VXZ#
<%).'&'M(+8dbWdAVi]Z$B^aa
"'*"
Using the
Compound Rest
I]ZXdbedjcYgZhi^hjhZYidXjiiVeZghdceVgih
dgidhZii]ZegdeZg^c[ZZYVc\aZl]Zci]gZVY^c\#
>ibVnVahdWZjhZYidXjiheZX^[^XaZc\i]hadc\^ij"
Y^cVaan!l]ZchZieVgVaaZaidi]Zhe^cYaZVm^h#
To set the angular position:
Using the Tool Post
I]Z[djg"lVniddaedhiFigure 29^hbdjciZYdc
ided[i]ZXdbedjcYgZhi!VcYVaadlhVbVm^bjb
d[[djgiddahidWZadVYZYh^bjaiVcZdjhan#
I]Z [djg"lVn idda edhi Vaadlh [dg fj^X` ^cYZm^c\
idcZliddah#I]^h^hVXXdbea^h]ZYWngdiVi^c\i]Z
ide]VcYaZXdjciZgXadX`l^hZVcYi]ZcgdiVi^c\i]Z
idda edhi id i]Z YZh^gZY edh^i^dc# GdiViZ i]Z ide
]VcYaZXadX`l^hZidadX`i]Zidda^cidedh^i^dc#
1. AddhZci]Z]Zmcjih!dcZdcZVX]h^YZd[i]Z
XdbedjcYgZhihZZFigure 28#
2. GdiViZ i]Z XdbedjcY gZhi id i]Z YZh^gZY
Vc\jaVgedh^i^dcjh^c\i]ZhXVaZ#
3. I^\]iZci]Zild]Zmcjih#7ZhjgZidcdidkZg"
i^\]iZc!VhndjbVnhig^ei]gZVYhdgXgVX`dg
Y^hidgii]ZWVhZXVhi^c\#
=ZmCji
HXVaZ
Figure 29.;djg"lVniddaedhi#
Figure 28.8dbedjcYgZhi!hXVaZ!VcY
]VcYl]ZZa#
"'+"
<%).'&'M(+8dbWdAVi]Z$B^aa
Using the Manual
Feed Handwheels
Ndj XVc bVcjVaan bdkZ i]Z Xjii^c\ idda VgdjcY
i]Z aVi]Z$b^aa l^i] i]Z i]gZZ ]VcYl]ZZah h]dlc
^cFigure 30#
Setting the Spindle
RPM
To determine and set the needed spindle
RPM for cutting:
1. JhZi]ZiVWaZ^cFigure 31idYZiZgb^cZi]Z
Xjii^c\ heZZY gZfj^gZY [dg i]Z ldg`e^ZXZ
bViZg^Va#
8dbedjcY
GZhi
=VcYl]ZZa
S
8gdhhHa^YZ
=VcYl]ZZa
Adc\^ijY^cVa
=VcYl]ZZa
Cutting Speeds for High Speed Steel
(HSS) Cutting Tools
Ldg`e^ZXZBViZg^Va
8jii^c\HeZZY
h[b
6ajb^cjbVaadnh
(%%
7gVhh7gdcoZ
&*%
8deeZg
&%%
8Vhi>gdc!hd[i
-%
8Vhi>gdc!]VgY
*%
B^aYHiZZa
.%
8VhiHiZZa
-%
Longitudinal Handwheel
6aadnHiZZa!]VgY
)%
I]Z adc\^ijY^cVa ]VcYl]ZZa bdkZh i]Z XVgg^V\Z
aZ[i dg g^\]i Vadc\ i]Z WZY# I]^h Xdcigda ^h ]Zae"
[ja l]Zc hZii^c\ je i]Z bVX]^cZ [dg ijgc^c\ dg
l]ZcbVcjVabdkZbZci^hYZh^gZYYjg^c\ijgc^c\
deZgVi^dch#
IddaHiZZa
*%
HiV^caZhhHiZZa
+%
I^iVc^jb
*%
EaVhi^Xh
(%%"-%%
LddY
(%%"*%%
Figure 30.8Vgg^V\ZXdcigdah#
Cross Slide Handwheel
I]Z Xgdhh ha^YZ ]VcYl]ZZa bdkZh i]Z ide ha^YZ
idlVgYVcYVlVn[gdbi]Zldg`#Ijgc^c\i]ZY^Va
XadX`l^hZbdkZhi]Zha^YZidlVgYi]Zldg`e^ZXZ#
Compound Rest Handwheel
I]Z XdbedjcY gZhi ]VcYl]ZZa Xdcigdah i]Z
edh^i^dc d[ i]Z Xjii^c\ idda gZaVi^kZ id i]Z
ldg`e^ZXZ# I]Z \gVYjViZY Y^Va ^h VY_jhiVWaZ
jh^c\ i]Z hVbZ bZi]dY Vh i]Z Y^Va dc i]Z
Xgdhh ha^YZ# 6c\aZ VY_jhibZci ^h ]ZaY Wn ild
]Zm cjih dc i]Z WVhZ d[ i]Z XdbedjcY gZhi#
<%).'&'M(+8dbWdAVi]Z$B^aa
Note:For carbide cutting tools, double the
cutting speed. These values are a guideline only. GZ[Zg id i]Z MACHINERY'S
HANDBOOK [dg bdgZ YZiV^aZY ^c[dgbV"
i^dc#
Figure 31.8jii^c\heZZYiVWaZ[dg=HHXjii^c\
iddah#
Failure to follow RPM and feed rate guidelines may threaten operator safety from
ejected parts or broken tools.
"',"
2. 9ZiZgb^cZ i]Z VkZgV\Z [^cVa Y^VbZiZg d[ i]Z
ldg`e^ZXZ^c^cX]Zh![dgi]ZXjiidWZbVYZ#
3. Cdl jhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ
i]ZXadhZhiGEB[dgi]ZXjii^c\deZgVi^dc/
(Cutting Speed x 4)
Note:You may need to rotate the chuck by hand
to get the gears to engage.
GEBAZkZg
= RPM
Diameter of Cut
4. L^i]i]ZXVaXjaViZYGEB!YZX^YZdci]ZXadh"
ZhiXjii^c\GEBidl]VindjcZZY#
5. BV`ZhjgZi]Zhe^cYaZ^hXdbeaZiZanhideeZY
WZ[dgZegdXZZY^c\#
6. BdkZi]ZaZkZghFigure 32id\Zii]ZGEB
gVc\Z i]Vi ^h XadhZhi id ndjg XVaXjaViZY
GEB/
·I]Z gVc\Z aZkZg hZaZXih 7A68@ 9DI 2
=^\]dgG:99DI2Adl#
·I]Z GEB AZkZg hZaZXih i]Z GEB l^i]^c
i]VigVc\Z#
"'-"
GVc\Z
AZkZg
GEB$GVc\Z8]Vgi
Figure 32.He^cYaZheZZYhZaZXidgaZkZgh#
<%).'&'M(+8dbWdAVi]Z$B^aa
Setting Power Feed
Rate
I]Z XVgg^V\Z ]Vh adc\^ijY^cVa VcY Xgdhh ha^YZ
edlZg [ZZY XVeVW^a^i^Zh# 6aa Y^gZXi^dch gZkZghZ
l]Zche^cYaZgdiVi^dc^hgZkZghZY#
NOTICE
Feed rate is based on spindle RPM. Pay
close attention to the feed rate you have
chosen and be ready to disengage the
apron. Failure to do this may cause the
carriage to crash into the chuck.
To set and engage the power feed:
1. 9>H8DCC:8I I=: A6I=:$B>AA ;GDB
EDL:G
4. AddhZc i]Z aVh] VY_jhiZg Figure 33 VcY
hl^c\i]ZVhhZbWandjid[i]ZlVn#
5. GZbdkZ i]Z gZfj^gZY :"Xa^eh! ajWg^XViZ! VcY
hlVedjii]ZVeegdeg^ViZX]Vc\Z\ZVgh#
6. BdkZi]ZaVh]VY_jhiZghdi]Z\ZVgWVX`aVh]
^h Vi %#%%( id %#%%-! VcY i^\]iZc i]Z adX`
cji#
7. JhZi]ZaZVYhXgZlaZkZgidhZaZXiaZVYhXgZl
gdiVi^dcY^gZXi^dcFigure 35#
8. AddhZci]ZVegdcadX`Wdai!VcYjhZi]Z[ZZY
aZkZgFigure 35idZc\V\Zi]ZXgdhhha^YZdg
adc\^ijY^cVa[ZZY#
>cX]
I]gZVY^c\
Adc\^ijY^cVa 8gdhh
;ZZY
;ZZY
2. GZ[Zg id i]Z Change Gear Chart dc Page
31 id YZiZgb^cZ i]Z cZZYZY XdbW^cVi^dc d[
\ZVgh VcY l]^X] he^cYaZ adXVi^dc id ^chiVaa
ZVX] \ZVg dc# HZZ Figure 33 [dg i]Z \ZVg
^chiVaaVi^dc adXVi^dch i]Vi VgZ gZ[ZgZcXZY Wn
i]ZX]Vgi#
B
C
6
Figure 34.Jh^c\i]ZX]Vc\Z\ZVgX]Vgi#
8
AVh]
6Y_jhiZg
VcY
AdX`
Cji
7
9
AZVYhXgZlAZkZg
Figure 33.8]Vc\Z\ZVgadXVi^dch#
3. HZZFigure 34 [dgVcZmVbeaZd[\ZVgXdb"
W^cVi^dchi]Vi\^kZi]Zadc\^ijY^cVaVcYXgdhh
ha^YZ gViZh# ;dg ZmVbeaZ/ I]Z X]Vgi h]dlh
i]Vi%#%%-.d[adc\^ijY^cVaigVkZaeZggZkdaj"
i^dc d[ aZVY hXgZl ^h cZZYZY! dg %#%%&. d[
Xgdhh igVkZa eZg gZkdaji^dc d[ aZVY hXgZl ^h
cZZYZY#
;ZZY
AZkZg
6egdc
AdX`
7dai
Figure 35.AZVYhXgZlVcY[ZZYaZkZgh#
Note:All change gears are stamped with the
number of teeth they have.
<%).'&'M(+8dbWdAVi]Z$B^aa
"'."
Setup for Threading
Ndjg aVi]Z ^h XVeVWaZ d[ Xjii^c\ ^cX] VcY bZig^X
i]gZVYh#
6. JhZi]ZaZVYhXgZlaZkZgidhZaZXiaZVYhXgZl
Y^gZXi^dcFigure 37#
7. HZije i]Z Xjii^c\ idda! XdbedjcY gZhi! VcY
Xgdhhha^YZidXjindjgi]gZVYh0VcYaddhZci]Z
VegdcadX`Figure 35#
To setup for threading:
1. 9>H8DCC:8I I=: A6I=:$B>AA ;GDB
EDL:G
I]gZVY9^Va
AZVYhXgZlAZkZg
2. GZ[Zgidi]ZChange Gear ChartdcPage 31
dgi]ZX]Vgidci]Z^ch^YZd[i]ZX]Vc\Z\ZVg
Yddg id YZiZgb^cZ i]Z cZZYZY XdbW^cVi^dc
d[\ZVghVcYl]^X]he^cYaZadXVi^dcid^chiVaa
ZVX]\ZVgdc#
HZZFigure 36 [dgZmVbeaZhd[]dl\ZVgXdb"
W^cVi^dchXVcVX]^ZkZndjgcZZYZYi]gZVY^c\
gViZ# ;dg ZmVbeaZ/ I]Z X]Vgi h]dlh i]Vi ')
IE>^hcZZYZY#
Note:All change gears are stamped with the
number of teeth they have.
>cX]
I]gZVY^c\
Adc\^ijY^cVa 8gdhh
;ZZY
;ZZY
Figure 37.I]gZVY^c\Xdcigdah#
·>[Xjii^c\^cX]i]gZVYh!gZ[Zgidi]ZThread
Dial Table^cFigure38 idjhZi]Zi]gZVY
Y^Va#
·>[ Xjii^c\ bZig^X i]gZVYh! Yd cdi jhZ i]Z
i]gZVY Y^Va# >chiZVY! ndj bjhi aZVkZ i]Z
]Va[cjiZc\V\ZYjci^ai]Zi]gZVY^c\deZgV"
i^dc^hidiVaanXdbeaZiZ#
THREAD DIAL TABLE
LEAD SCREW PITCH 5 T.P.I.
T.P.I. DIAL
Figure 36.Jh^c\i]ZX]Vc\Z\ZVgX]Vgi#
5
6
7
8
9
10
11
11.5
12
12.5
13
14
15
16
17
1-6
1 or 2
1
1
1
1-6
1
1 or 2
1
1 or 2
1-6
1 or 2
1
T.P.I. DIAL
18
20
22
23
24
25
26
28
30
32
34
36
40
48
1 or 2
1 or 2
1
1 or 2
1-6
1 or 2
1 or 2
1-6
1 or 2
1 or 2
1 or 2
1-6
1 or 2
3. AddhZc i]Z aVh] VY_jhiZg Figure 33 VcY
hl^c\i]ZVhhZbWandjid[i]ZlVn#
Figure 38.I]gZVYY^VaiVWaZ#
4. GZbdkZ i]Z gZfj^gZY :"Xa^eh! ajWg^XViZ! VcY
hlVedjii]ZVeegdeg^ViZX]Vc\Z\ZVgh#
8. AddhZci]ZVegdcadX`WdaiVcYjhZi]Z[ZZY
aZkZgFigure 35#
5. BdkZi]ZaVh]VY_jhiZghdi]Z\ZVgWVX`aVh]
^h Vi %#%%( id %#%%-! VcY i^\]iZc i]Z adX`
cji#
9. L]^aZ i]gZVY^c\! `ZZe ndjg ]VcY dc i]Z
]Va["cjiaZkZg!gZVYnidY^hZc\V\Zi]ZVegdc
id Vkd^Y Vcn ediZci^Va [dg Vc Vegdc$X]jX`
XgVh]#
"(%"
<%).'&'M(+8dbWdAVi]Z$B^aa
Change Gear Chart
Change Gear Chart
<%).'&'M(+8dbWdAVi]Z$B^aa
"(&"
SECTION 5: MILL OPERATIONS
Test Run & Break-In
NOTICE
Failure to follow start up and spindle breakin procedures will cause rapid deterioration
of spindle and other related parts, and never
shift gears while lathe or mill is running.
>i^hZhhZci^VaidXadhZan[daadli]ZegdeZgWgZV`"^c
egdXZYjgZh id ZchjgZ igdjWaZ [gZZ eZg[dgbVcXZ#
8dbeaZiZi]^hegdXZhhdcXZndj]VkZ[Vb^a^Vg^oZY
ndjghZa[l^i]Vaa^chigjXi^dch^ci]^hbVcjVa#
5.
Ijgc i]Z he^cYaZ ON VcY gjc ^i V b^c^bjb
d[&%b^cjiZh#GZeZVii]^hhiZedci]Zdi]Zg
i]gZZGEBgVc\Zh#
B^aa^c\HeZZY
AZkZgh
Fj^aa
;ZZY
AZkZg
To begin the start up procedure:
1. BV`Z hjgZ i]Z b^aa ]Vh WZZc egdeZgan ajWg^"
XViZY#
Figure 40.<ZVgWdmVcYXdcigdah#
2. BV`ZhjgZi]ZgZVgZcddWhigjXi^dchVgdjcY
dgjcYZgcZVi]i]Zhe^cYaZ#
3. HZii]Zhe^cYaZheZZYid')%GEB#
4# Ijgci]Zb^aaONFigure39#
B^aaHe^cYaZDC$
D;;Hl^iX]
Figure 39.HiVgihl^iX]adXVi^dc#
"('"
<%).'&'M(+8dbWdAVi]Z$B^aa
Positioning the
Headstock
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ZgZY kZgi^XVaan! dg gdiViZY aZ[i dg g^\]i je id .%§
YZ\gZZh id edh^i^dc i]Z Xjii^c\ idda cZmi id i]Z
ldg`e^ZXZ#
To position the spindle head vertically:
1. BV`Z hjgZ i]Z he^cYaZ ^h hideeZY VcY i]Z
ldg` VgZV ^h [gZZ [gdb dWhigjXi^dch WZ[dgZ
egdXZZY^c\#
2. AddhZc Wdi] Xdajbc adX` aZkZgh hd i]Vi i]Z
]ZVYhidX` XVc [gZZan ha^YZ dc i]Z Xdajbc
Figure 41#
3. GdiViZi]Zb^aa]Z^\]i]VcYl]ZZaFigure 41
idgV^hZdgadlZgi]Z]ZVYhidX`idi]ZYZh^gZY
edh^i^dci]ZcadX`i]ZaZkZgh#
=ZVYhidX`I^ai
AdX`Cji
I^ai
HXVaZ
Figure 42.=ZVYhidX`adX`cji#
Using the Mill Table
I]Zb^aaiVWaZd[i]ZBdYZa<%).'XVcWZbdkZY
^c ild VmZh· Xgdhh ha^YZ VcY adc\^ijY^cVa [ZZY#
:VX] d[ i]ZhZ VmZh VgZ XdcigdaaZY Wn \gVYjViZY
]VcYl]ZZahidVXXjgViZanedh^i^dci]Zldg`e^ZXZ
^c gZaVi^dc id i]Z idda# Id hZi i]Z edlZg [ZZY [dg
b^aa^c\! gZ[Zg id Setting Power Feed Rate dc
Page 29.
Cross Slide
=ZVYhidX`
AdX`
AZkZgh
I]Z Xgdhh ha^YZ ^h XdcigdaaZY Wn i]Z Xgdhh ha^YZ
]VcYXgVc`d[i]ZaVi]Zh]dlc^cFigure 43#
Longitudinal Feed Control
I]Zadc\^ijY^cVa[ZZY^hXdcigdaaZYWni]Zadc\^ij"
Y^cVa]VcYl]ZZad[i]ZaVi]Z!VcYi]ZadX`Vii]Z
WVX`d[i]ZhVYYaZhZZFigure 43#
Figure 41.=ZVYhidX`adX`aZkZgh#
8gdhhHa^YZ=VcYXgVc`
The headstock is heavy. Make sure that
you support the headstock before you
loosen the lock nuts. Ignoring this warning
may allow the headstock to uncontrollably swing over to the right or left causing
injury or severe lathe/mill damage.
4. L]^aZhjeedgi^c\i]Z]ZVYhidX`!jhZV&,bb
lgZcX] VcY addhZc Wdi] aZ[i VcY g^\]i ]ZVY"
hidX` i^ai adX` cjih Figure 42! i]Zc i^ai i]Z
]ZVYhidX` id ndjg YZh^gZY Vc\aZ# GZi^\]iZc
i]ZadX`cjih#
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=VcYl]ZZa
Figure 43.=ZVYhidX`VcYVegdcXdcigdah#
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Installing Cutters
To install a cutter in the spindle:
1.
9>H8DCC:8I I=: A6I=:$B>AA ;GDB
EDL:G
2. 8VgZ[jaan XaZVc i]Z hjg[VXZ d[ i]Z VgWdg VcY
he^cYaZ iVeZg# :chjgZ i]Vi i]Zn VgZ [gZZ d[
YZWg^hVcYWjggh#
3. >chZgi i]Z VgWdg ^cid i]Z he^cYaZ! VcY gdiViZ
i]ZVgWdghdi]Zhadi^ci]ZVgWdga^cZhjel^i]
i]Ze^c^ch^YZd[i]Zhe^cYaZ#
4. EgZhh i]Z VgWdg je [^gban id hZVi ^i l^i] i]Z
he^cYaZ#
5. ;^c\Zgi^\]iZci]ZYgVlWVg^cideaVXZFigure
44!i]ZcjhZV&'bblgZcX]idi^\]iZci]Z
YgVlWVgFigure 45#
Note: Overtightening the drawbar makes
removal difficult and stretches the threads of
the arbor and the drawbar.
9gVlWVg
Cji
Figure 45.I]ZYgVlWVg#
6. 8aZVg VlVn Vaa ^iZbh [gdb i]Z Xjii^c\ idda
WZ[dgZijgc^c\i]Zb^aaON#
Removing Cutters
To remove a cutter from the spindle:
1.
9>H8DCC:8I I=: A6I=:$B>AA ;GDB
EDL:G
2. GZijgci]Z]ZVYhidX`idi]Z]^\]Zhiedh^i^dc
VcYaddhZci]ZYgVlWVg#
9DCDI
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9G6L76GCJI
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bViZan[djgijgch#
NOTICE
Figure 44.6a^\c^c\YgVlWVgl^i]X]jX`VgWdg#
DO NOT completely unscrew the drawbar
prior to striking the drawbar or the initial
threads of the drawbar and tool will be
crushed.
4. A^\]ian hig^`Z i]Z YgVlWVg l^i] V YZVY Wadl
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5.
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i]Z YgVlWVg jci^a i]Z VgWdg Ygdeh ^cid ndjg
]VcY#
<%).'&'M(+8dbWdAVi]Z$B^aa
Setting the Spindle
RPM
Note:You will only be able to get an approximate RPM value with the variable speed
knob.
4. BdkZ i]Z b^aa \ZVgWdm aZkZgh id i]Z cZVgZhi
b^aa^c\heZZYGEB#
NOTICE
NOTICE
Never shift gears while lathe or mill is
running; otherwise, the gear teeth will be
chipped or broken.
Failure to follow RPM and Feed Rate
Guidelines will shorten cutter life and give
poor workpiece results and may threaten
operator safety from ejected parts or broken
tools.
To determine and set the mill to the needed
cutting RPM:
1. HZaZXi i]Z Xjii^c\ heZZY gZfj^gZY [dg i]Z
bViZg^Vad[ndjgldg`e^ZXZjh^c\i]ZiVWaZ^c
Figure 46#
Cutting Speeds for High Speed Steel
(HSS) cutting tools:
Ldg`e^ZXZBViZg^Va
8jii^c\HeZZYh[b
6ajb^cjbVaadnh
(%%
7gVhh7gdcoZ
&*%
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&%%
8Vhi>gdc!hd[i
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8Vhi>gdc!]VgY
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.%
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(%%"-%%
LddY
(%%"*%%
Using the Mill
I]Z fj^aa [ZZY ^h XdcigdaaZY Wn i]Z ]VcYaZ dc i]Z
g^\]id[i]Z]ZVYhidX`!VcYVadX`Wdaidci]ZaZ[i
h^YZd[i]Z]ZVYhidX`Figure 47#
To use the quill:
1. =daYV[ZZY]VcYaZ!VcYaddhZci]Zfj^aa[ZZY
adX`WdaiidgZaZVhZi]Zfj^aa#
2. ;dgYg^aa^c\!ejaai]Z]VcYaZidlVgYndjVcYi]Z
fj^aal^aa[ZZYYdlcidlVgYi]Zldg`e^ZXZ#
Note: The quill feed handle is spring loaded.
DO NOT let go of the handle at the end of
a drilling operation or the quill will quickly
retract and slam into the headstock.
3. ;dgb^aa^c\!]daYi]Zfj^aaViVeVgi^XjaVgYZei]
VcYi^\]iZci]Zfj^aaadX`Wdai#
Figure 46.=^\]heZZYhiZZaXjii^c\X]Vgi#
Note: Double the cutting speed for carbide cutting tools. These values are a
guideline only. Refer to the MACHINERY'S
HANDBOOK for more detailed information.
2. BZVhjgZ i]Z Y^VbZiZg d[ ndjg Xjii^c\ idda ^c
^cX]Zh#
Fj^aa
AdX`
7dai
3. JhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z
cZZYZYGEB[dgndjgdeZgVi^dc/
(Cutting Speed x 4) / Tool Diameter = RPM
<%).'&'M(+8dbWdAVi]Z$B^aa
Figure 47.Fj^aaadX`#
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SECTION 6: MAINTENANCE
Basic Maintenance
GZ\jaVg eZg^dY^X bV^ciZcVcXZ d[ ndjg aVi]Z$b^aa
l^aaZchjgZdei^bjbeZg[dgbVcXZ#BV`ZV]VW^id[
^cheZXi^c\ndjgbVX]^cZZVX]i^bZndjjhZ^i#
Check for the following conditions and repair
or replace when necessary:
s
s
s
s
AddhZbdjci^c\WdaihVcYX]jX`#
Ldgchl^iX]dghV[Zin[ZVijgZh#
LdgcdgYVbV\ZYXdgYhVcYeaj\h#
6cn di]Zg XdcY^i^dc i]Vi XdjaY ]VbeZg i]Z
hV[ZdeZgVi^dcd[i]^hbVX]^cZ#
=ZVYhidX`
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Figure 49.=ZVYhidX`[^aaeaj\#
=ZVYhidX`
D^aAZkZa
H^\]i<aVhh
General Lubrication
EV^ci Vaa \ZVgh ^c Figure 48 l^i] V \ddY fjVa^in
Vjidbdi^kZ l]ZZa WZVg^c\ \gZVhZ Vh gZfj^gZY id
`ZZeajWg^XViZY#
<ZVgHe^cYaZ7VaaD^aZg
Figure 50.=ZVYhidX`d^aaZkZah^\]i\aVhh#
General Cleaning
=ZVYhidX`D^a9gV^c
Figure 48.=ZVYhidX`VcY\ZVgWdmYgV^c
adXVi^dch#
@ZZe i]Z ]ZVYhidX` d^a aZkZa Vi (¿) [jaa Figures
49 and 50# 6[iZg WgZV`"^c! X]Vc\Z i]Z d^a ^c i]Z
]ZVYhidX` l^i] BdW^aœ 9I:œ =ZVkn"BZY^jb dg
Vc Zfj^kVaZci \gVYZ d[ d^a ^bbZY^ViZan VcY i]Zc
V\V^c V[iZg i]gZZ bdci]h# 6[iZg i]Vi! X]Vc\Z i]Z
d^aVii]ZhVbZi^bZdcVcVccjVaWVh^hdgbdgZ
[gZfjZcian^[ZmigZbZbVX]^cZjhZgZfj^gZh^i#
"(+"
8aZVc ndjg bVX]^cZ ZkZgn YVn dg bdgZ d[iZc
Vh cZZYZY# BV`Z hjgZ id jceaj\ i]Z aVi]Z$b^aa
WZ[dgZ XaZVc^c\ ^i# CZkZg Wadl i]Z aVi]Z$b^aa d[[
l^i] XdbegZhhZY V^g! di]Zgl^hZ ndj l^aa [dgXZ
bZiVah]Vk^c\hYZZe^cidbZX]Vc^hbh#GZbdkZ
X]^eh Vh i]Zn VXXjbjaViZ l^i] gV\h! Wgjh]Zh!
VcY V h]de kVXjjb# 8]^eh aZ[i dc i]Z bVX]^cZ
hdV`ZY l^i] lViZg"WVhZY XddaVci l^aa ZkZcijVaan
^ck^iZ dm^YVi^dc VcY V \jbbn gZh^YjZ Wj^aY je
VgdjcY bdk^c\ eVgih# 8aZVc^c\ l^aa ]Zae `ZZe
ndjgaVi]Z$b^aagjcc^c\hbddi]an#6alVnhWZhV[Z
VcY gZhedch^WaZ l^i] i]Z jhZ VcY Y^hedhVa d[
XaZVc^c\egdYjXih#
CZkZgjhZVXZidcZ!\Vhda^cZ!dgaVXfjZgi]^ccZgid
gZbdkZhiV^chdgd^a[gdbeV^ciZYhjg[VXZh#I]ZhZ
X]Zb^XVahl^aabZaii]ZeV^ci#JhZb^cZgVahe^g^ih
dgb^aY]djhZ]daYYZ\gZVhZgh#IdXdcigdahjg[VXZ
gjhidcbVX]^cZYhjg[VXZh!l^eZi]ZjcegdiZXiZY
bZiVaVhgZfj^gZYl^i]Vgjhi^c]^W^i^c\d^a#
<%).'&'M(+8dbWdAVi]Z$B^aa
;dgYV^anajWg^XVi^dc!jhZVbVcjVad^a\jcl^i]V
\ZcZgVa&%LbVX]^cZd^aidajWg^XViZi]Z[daadl^c\
&*WVaad^aZg[^ii^c\h#HZZFigure 51 [dghdbZine^"
XVaadXVi^dch#
L^eZd[[Vaad^aWVaa[^ii^c\hl^i]VgV\!VcYi]Zcd^a
i]Z[daadl^c\adXVi^dch/
s
s
s
s
s
s
s
s
s
s
s
8gdhhha^YZIVWaZ&WVaad^aZgdcide
8gdhhha^YZ=VcYl]ZZa&WVaad^aZgdcide
HVYYaZLVnh'WVaad^aZghdcide
6egdc=VcYl]ZZa<ZVg6maZ&WVaad^aZgdc
Vegdc[VXZ
8dbedjcYGZhi&WVaad^aZgdcide
IV^ahidX`7VggZa&WVaad^aZgdcide
IV^ahidX` =VcYl]ZZa & WVaa d^aZg dc g^\]i
h^YZ
AZVY HXgZl :cYXVe 7jh]^c\ & WVaa d^aZg!
hZZFigure 52
8]Vc\Z<ZVgHe^cYaZ&WVaad^aZgdcZcYd[
h]V[i
<ZVgHe^cYaZ7VaaD^aZg&WVaad^aZg!hZZ
Figure 48
<ZVgWdm)WVaad^aZghdcide
Belt Adjustment or
Replacement
To replace or adjust the V-belts:
1. 9>H8DCC:8I EDL:G ID I=: A6I=:$
B>AA
2. DeZci]ZX]Vc\Z\ZVgVXXZhhYddgFigure
53#
3. AddhZci]Z[djgbdidgVXXZhhXdkZghXgZlh!
VcYa^[ii]ZXdkZgd[[Figure 53#
4. Jh^c\V&,bblgZcX]!addhZci]Zildbdidg
bdjciWdaihh]dlc^cFigure 53#
Bdidg
Bdjci
7daih
Figure 53.BdidgbdjciWdaih#
5. <gVhei]ZbdidgVcYa^[ijelVgYidYZ"iZch^dc
i]ZWZaiVcYgZbdkZi]ZWZai#
Figure 51. Ine^XVaWVaa[^ii^c\adXVi^dch#
6. JhZ hdakZci id XaZVc i]Z ejaaZnh d[ d^a VcY
^chiVaai]ZcZlWZai#
7. AZi i]Z bdidg ]Vc\ id iZch^dc i]Z WZai! VcY
i^\]iZci]ZildbdidgbdjciWdaih#
8. 8adhZi]ZVXXZhhYddgVcYaViX]^ih]ji#
Figure 52. AZVYhXgZlZcYXVeWjh]^c\#
<%).'&'M(+8dbWdAVi]Z$B^aa
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SECTION 7: SERVICE
Cross Slide
Backlash Adjustment
7VX`aVh] ^h i]Z Vbdjci d[ eaVn [djcY ^c V aZVY
hXgZl#>iXVcWZ[djcYWnijgc^c\i]ZXgdhhha^YZ
]VcYl]ZZa^cdcZY^gZXi^dc!VcYi]Zcijgc^c\i]Z
]VcYl]ZZa i]Z di]Zg Y^gZXi^dc# L]Zc i]Z Xgdhh
ha^YZ WZ\^ch id bdkZ! i]Z WVX`aVh] ]Vh WZZc
iV`Zcje#
Note: Avoid the temptation to overtighten the
cross slide backlash screw. Overtightening will
cause excessive wear to the sliding block and
lead screw.
7VX`aVh] ^h VY_jhiZY Wn i^\]iZc^c\ dg addhZc^c\
i]ZhXgZlh]dlc^cFigure 54#
8gdhhHa^YZ
7VX`aVh]
6Y_jhibZci
8VeHXgZl
Gib Adjustments
L]Zc VY_jhi^c\ \^Wh Figures 55 and 56! `ZZe
^c b^cY i]Vi i]Z \dVa ^h id gZbdkZ hadee^cZhh ^c
i]ZlVnhl^i]djiXVjh^c\i]Zha^YZhdg]Va[cjiid
W^cY# AddhZ \^Wh l^aa XVjhZ V eddg [^c^h] dc i]Z
ldg`e^ZXZVcYlZVgi]Zha^YZ#DkZg"i^\]iZc^c\l^aa
YVbV\Z i]Z ha^YZ! aZVY hXgZl! VcY ]Va["cji# I]Z
Xgdhh ha^YZ \^W ^h V iVeZgZY e^ZXZ d[ ^gdc# L]Zc
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i]Z iVeZgZY \^Wh id [^aa i]Z kd^Y ^c i]Z lVn! i]jh
i^\]iZc^c\i]ZeaVn^ci]ZXgdhhha^YZ#>[bdgZeaVn
^hcZZYZYijgci]ZhXgZlhi]Zdi]ZgY^gZXi^dc#
;dg i]Z [djg hVYYaZ \^Wh! Figure 55 addhZc i]Z
_VbcjihVcYijgci]Zi]gZZhZihXgZlhjci^aha^\]i
iZch^dc[ZaiVcYi]Z\^WeaViZhVgZha^\]ianegZ"adVY"
ZY V\V^chi i]Z jcYZgh^YZ d[ i]Z [aVi"lVn# I^\]iZc
i]Z_Vbcjihl]Zc[^c^h]ZY#
8gdhhHa^YZ<^W6Y_jhibZciEd^ci
Figure 54. 8gdhhha^YZWVX`aVh]VY_jhibZciXVe
hXgZl#
HVYYaZ<^W6Y_jhibZciEd^cih
Figure 55. <^WVY_jhibZcied^cih#
I]^h hXgZl YgVlh V lZY\Z"ineZ cji V\V^chi i]Z
aZVY hXgZl VcY bV^c cji# >[ ndj \Zi ^i idd i^\]i!
addhZc i]Z hXgZl V [Zl ijgch VcY iVe i]Z Xgdhh
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I]Zcijgci]Z]VcYaZhadlanWVX`VcY[djgi]jci^a
i]Z]VcYaZijgch[gZZan#IdgZVY_jhii]ZWVX`aVh]!
gdX` i]Z ]VcYaZ WVX` VcY [djgi] VcY i^\]iZc i]Z
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%#%%&id%#%%'Vh^cY^XViZYdci]Z]VcYl]ZZa#
Note: Reducing backlash to less than 0.001"
is impractical and reduces the life of the cross
slide.
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Figure 56. =Va["cji\^WVY_jhibZciadXVi^dc#
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Electrical Components
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Electrical Connections
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220V Wiring Diagram
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Troubleshooting
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Troubleshooting
Operation and Work Results
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Troubleshooting
Operation and Work Results (Continued)
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SECTION 8: ACCESSORIES
H2689—R8 Quick Change Collet Set
6c V[[dgYVWaZ fj^X` X]Vc\Z XdaaZi hnhiZb l^i]
jaigV egZX^h^dc# I]ZhZ heg^c\ XdaaZih VgZ ]VgY"
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^c\g^b6hZia^`Zi]^hl^aaigjanheZZYjeVcnidda
X]Vc\^c\egdXZhh#9gVlWVgh^oZ^h,¿ &+m'%#
H4959—Coolant Dispenser
9Za^kZghVhbVaaVbdjcid[ajWg^XVciidi]ZXjii^c\
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Figure 72.='+-.G-Fj^X`8]Vc\Z8daaZiHZi#
G9760—20-PC. 2 & 4 Flute TiN End Mill Set.
>cXajYZh i]ZhZ h^oZh VcY hinaZh ^c ild VcY [djg
[ajiZ hinaZh/ ($&+! &$)! *$&+! ($-! ,$&+! &$'! .$&+! *$-!
(
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G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96 ® Gun Treatment 12 oz Spray
H3789—G96 ® Gun Treatment 4.5 oz Spray
Figure 73.<.,+%'%"E8:cYB^aaHZi#
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SECTION 9: PARTS
Electrical Box
(0000 Series Parts)
+
,
&
'
)
(
-
&&
.
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0000 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
P04920001
2
P04920002
3
P04920003
4
P04920004
CONTACTOR
(LC1-D0910, B5, 24V, 50HZ)
CONTACTOR
(LC1-D1201, B5, 24V, 50HZ)
CONTACTOR
(LC1-D1201, B5, 24V, 50HZ)
TRANSFORMER (JBK5-63),
(INPUT 220V +/- 5%, OUTPUT 24V)
6
7
8
9
10
10-1
11
P04920006
P04920007
P04920008
P04920009
P04920010
P04920010-1
P04920011
FUSE 2A
FUSE HOUSING
TERMINAL BLOCK
STRAIN RELIEF
ELECTRICAL BOX
ELECTRICAL BOX COVER
CONTACTOR MOUNTING PLATE
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1050
1052
1052
1053
105 4
1007
1004
1005
1006
1001
1002
1003
1005-1
1033
103 4
101 3
103 2
1026
1025
1014-2
1014-1
1014-3
1014-4
Change Gears
1055-1 to 1055-17
1058
1057
1056
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
102 7
102 8
102 9
103 0
1031
1036
103 5
104 2
104 3
104 4
1037
104 5
104 6
1047
1048
103 8
1039
104 0
1041
1049
1008
1009
1010
1011
1012
Lathe Change Gear Housing Diagram
(1000 Series Parts)
<%).'&'M(+8dbWdAVi]Z$B^aa
1000 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1001
1002
1003
1004
1005
1005-1
1006
1007
1008
1009
1010
1011
1012
1013
1014
1014-1
1014-2
1014-3
1014-4
1015
1016
1017
1018
1019
1020
1021
PS38M
PLW02M
PN04M
P04921004
P04921005
P04921005-1
PVA71
P04921007
PSS03M
PB07M
PLW04M
PW01M
P04921012
P04921013
P04921014
P04921014-1
P04921014-2
P04921014-3
P04921014-4
P04921015
P04921016
P04921017
PW04M
PN02M
PRP64M
P04921021
1022
1023
1024
1025
1026
1027
1028
1029
1030
P04921022
PW06M
PEC12M
P04921025
P04921026
PW06M
P04921028
P04921029
P04921030
1031
1032
1033
1034
P04921031
PW06M
PEC12M
P04921034
PHLP HD SCR M4-.7 X 10
LOCK WASHER 4MM
HEX NUT M4-.7
HINGE
DOOR
CHANGE GEAR CHART
V-BELT A-71 4L710
MOTOR PULLEY
SET SCREW M6-1 X 8
HEX BOLT M8-1.25 X 25
LOCK WASHER 8MM
FLAT WASHER 8MM
MOTOR MOUNT PLATE
COMPOUND BOX
MOTOR 3/4HP 220V
RUN CAPACITOR 20MFD/450VAC
S. CAPACITOR 150MFD/250VAC
MOTOR FAN
FAN COVER
SLEEVE
SHAFT
LASH ADJUSTER
FLAT WASHER 10MM
HEX NUT M10-1.5
ROLL PIN 3 X 18MM
SPLINED WEAR BUSHING
(13MM LONG)
CHANGE GEAR (48-TOOTH)
FLAT WASHER 12MM
E-CLIP 12MM
T-NUT
SPECIAL SCREW
FLAT WASHER 12MM
CHANGE GEAR (50-TOOTH)
CHANGE GEAR (25-TOOTH)
SPLINED WEAR BUSHING
(26MM LONG)
IDLER SHAFT
FLAT WASHER 12MM
E-CLIP 12MM
IDLER SHAFT
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055-1
1055-2
1055-3
1055-4
1055-5
1055-6
1055-7
1055-8
1055-9
1055-10
1055-11
1055-12
1055-13
1055-14
1055-15
1055-16
1055-17
1056
1057
1058
P04921035
P04921036
P04921037
P04921038
PW06M
PEC12M
P04921041
PW03M
PLW03M
PSB01M
P04921045
PLW06M
PB116M
PW04M
P04921049
PEC09M
P04921051
P04921052
P04921053
P04921054
P04921055-1
P04921055-2
P04921055-3
P04921055-4
P04921055-5
P04921055-6
P04921055-7
P04921055-8
P04921055-9
P04921055-10
P04921055-11
P04921055-12
P04921055-13
P04921055-14
P04921055-15
P04921055-16
P04921055-17
P04921056
P04921057
P04921058
LONG SPLINED WEAR BUSHING
CHANGE GEAR (60-TOOTH)
SPACER SLEEVE
CHANGE GEAR (24-TOOTH)
FLAT WASHER 12MM
E-CLIP 12MM
BALL OILER 6MM
FLAT WASHER 6MM
LOCK WASHER 6MM
CAP SCREW M6-1 X 16
SHOULDER BUSHING
LOCK WASHER 10MM
HEX BOLT M10-1.5 X 45
FLAT WASHER 10MM
DOOR LATCH
E-CLIP 6MM
TUMBLER SHAFT
SHOULDER SLEEVE
STAR-GRIP KNOB #8-32
TAPER PINS
CHANGE GEAR (24-TOOTH)
CHANGE GEAR (25-TOOTH)
CHANGE GEAR (27-TOOTH)
CHANGE GEAR (28-TOOTH)
CHANGE GEAR (30-TOOTH)
CHANGE GEAR (32-TOOTH)
CHANGE GEAR (34-TOOTH)
CHANGE GEAR (35-TOOTH)
CHANGE GEAR (36-TOOTH)
CHANGE GEAR (40-TOOTH)
CHANGE GEAR (42-TOOTH)
CHANGE GEAR (44-TOOTH)
CHANGE GEAR (46-TOOTH)
CHANGE GEAR (48-TOOTH)
CHANGE GEAR (50-TOOTH)
CHANGE GEAR (52-TOOTH)
CHANGE GEAR (60-TOOTH)
EMERGENCY STOP SWITCH
GREEN POWER LAMP
JOG BUTTON
<%).'&'M(+8dbWdAVi]Z$B^aa
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"*%"
2703
2748 2747 2746 2745 2744
2749
2751
2750
2701
2702
2704
2743
2705
2714
2742
2741
2739
2740
2724
2725
2720
2734
2733
2732
2731
2730
2729
2728
2719
2726
2727
2718
2717
2716
2715
2737
2738
2721
2722
2723
2713
2736
2712
2735
2707
2711
2706
2710
2708 2709
Leadscrew Gearbox Diagram
(2700 Series Parts)
<%).'&'M(+8dbWdAVi]Z$B^aa
2700 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
2701
2702
2703
2704
2705
2706
2707
2708
2709
2710
2711
2712
2713
2714
2715
2716
2717
2718
2719
2720
2721
2722
2723
2724
2725
2726
P04922701
PS05M
P04922703
P04922704
P04922705
PK08M
P04922707
P04922708
P04922709
P04922710
P04922711
PK127M
P04922713
P04922714
P04922715
P04922716
P04922717
P04922718
P04922719
PS07M
PR06M
P04922722
PK126M
P04922724
P8102
P04922726
COVER PLATE
PHLP HD SCR M5-.8 X 8
BALL OILER 8MM
SPECIAL SET SCREW M5-.8 X 6
SHAFT
KEY 5 X 5 X 16
GEAR (20-TOOTH)
SPACER
SLEEVE
PLUG
SHAFT
KEY 5 X 5 X 8
GEAR (20-TOOTH)
SPACER
GEAR (20-TOOTH)
SPACER
SLEEVE
PLUG
COVER PLATE
PHLP HD SCR M4-.7 X 8
EXT RETAINING RING 16MM
GEAR (20-TOOTH)
KEY 5 X 5 X 32
SHAFT
BEARING 8102
FLANGE HUB
2727
2728
2729
2730
2731
2732
2733
2734
2735
2736
2737
2738
2739
2740
2741
2742
2743
2744
2745
2746
2747
2748
2749
2750
2751
PSB24M
P8102
P04922729
P04922730
P04922731
P04922732
P04922733
P04922734
P04922735
P04922736
P04922737
PFH07M
P04923077
P04922740
PS12M
P04922742
P04922743
P04922744
P04922745
P04922746
P04922747
PSB33M
P04922749
P04922750
P04922751
CAP SCREW M5-.8 X 16
BEARING 8102
SPANNER NUT
FLANGE HUB
KNOB M8-1.25 FEMALE
LEVER
LEVER HUB
TAPER PIN
SHIFTING YOKE
SHIFTING FORK
LOCATING PLATE
FLAT HD SCR M5-.8 X 10
STEEL BALL 6.5MM
COMPRESSION SPRING
PHLP HD SCR M3-.5 X 6
FRONT PANEL
CAP SCREW M8-1.25 X 100
HOUSING
BUSHING
PLUG
FLANGE HUB
CAP SCREW M5-.8 X 12
BUSHING
PLUG
BUSHING
<%).'&'M(+8dbWdAVi]Z$B^aa
"*&"
"*'"
3080
3081
3079
3075 3007
3077 3078
3072
3073 3074
3045
3052
3044
3043
3042
3041
3040
3034
3033
3035
3054
3053
3046
3070
3064
3065
3066
3067
3068
3069
3007
3058
3057
3056
3055
3039
3051
3007
3038
3049
3037
3048
3036
3047
3022 3024 3026 028 007
3020
3 3030
3
3021
3027
3023 3025
309 0
3091
309 2
3097
309 3
309 4
3098
3104
3007
3099
3083
3096
31
0
5
3007
31
0
7
308
4 3082
309
6-1
308
8
3110
3108
3007
308
5
31
0
9
310 6
308 9 308 7
3111
3102
3100
3101
3071
3032
3031
3017
3019
3005
3007
3012
3001
3006
3018
3013
3008
3002
3014
3003
3009
3015
3004
3016
3010
3011
3007
3060
3059
3062
Lathe Headstock Diagram
(3000 Series Parts)
<%).'&'M(+8dbWdAVi]Z$B^aa
3000 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
3001
3002
3003
3004
3005
3006
3007
3008
3009
3010
3011
3012
3013
3014
3015
3016
3017
3018
3019
3020
3021
3022
3023
3024
3025
3026
3027
3028
3030
3031
3032
3033
3034
3035
3036
3037
3038
3039
3040
3041
3042
3043
3044
3045
3046
3047
3048
3049
3051
3052
3053
3054
3055
P04923001
P04923002
PW08M
PK08M
P04923005
P04923006
PSB33M
P04923008
P04923009
PR06M
P04923011
P04923012
P04923013
P04923014
PSB13M
P04923016
P04923017
P04923018
P04923019
P04923020
P04923021
P04923022
P04923023
PK13M
PR07M
P04923011
P04923027
P04923028
PSS03M
PR78M
P04923032
P04923033
P04923034
P04923035
P04923036
P04923037
PB42M
P04923039
PR09M
P04923041
PK128M
PR09M
P04923044
PK02M
P04923046
P04923011
P04923048
P04923049
PSS03M
P04923052
P04923053
P04923054
P04923055
SPANNER NUT M16-1.5
TANG WASHER
FLAT WASHER 16MM
KEY 5 X 5 X 16
SPINDLE PULLEY
TAPER ROLLER BEARING 60206
CAP SCREW M5-.8 X 12
HUB
FELT SEAL
EXT RETAINING RING 16MM
BALL BEARING 203
HEADSTOCK CASTING
GASKET
HEADSTOCK COVER
CAP SCREW M8-1.25 X 30
O-RING 30 X 20 X 2MM
FILL PLUG
SIGHT GLASS
SPINDLE SHAFT
GEAR (42-TOOTH)
GEAR (20-TOOTH)
SLEEVE SPACER
GEAR (30-TOOTH)
KEY 5 X 5 X 70
EXT RETAINING RING 18MM
BALL BEARING 203
BEARING SLEEVE
END CAP
SET SCREW M6-1 X 8
EXT RETAINING RING 55MM
THIN FLAT KEY
GEAR (56-TOOTH)
TAPER ROLLER BEARING D2007112
SPANNER WASHER 120MM
FELT RING
MAINSHAFT OIL SEAL
HEX BOLT M5-.8 X 20
LATHE SPINDLE
EXT RETAINING RING 20MM
CLUSTER GEAR
KEY 5 X 5 X 60
EXT RETAINING RING 20MM
COMBO GEAR (22/57-TOOTH)
KEY 5 X 5 X 40
INTERMEDIATE SHAFT
BALL BEARING 203
SLEEVE
END CAP
SET SCREW M6-1 X 8
OUTPUT SHAFT
PLASTIC GEAR 68-TOOTH
GEAR (33-TOOTH)
GEAR (56-TOOTH)
3056
3057
3058
3059
3060
3062
3064
3065
3066
3067
3068
3069
3070
3071
3072
3073
3074
3075
3077
3078
3079
3080
3081
3082
3083
3084
3085
3087
3088
3089
3090
3091
3092
3093
3094
3096
PK128M
P04923057
P04923011
P04923059
P04923060
PSS03M
P04923064
P04923065
P04923066
PR03M
P04923068
P04923069
P04923070
P04923071
P04923072
P04923073
P04923074
P04923075
P04923077
P04923078
P04923079
P04923080
P04923081
P04923082
P04923083
P04923084
P04923077
P04923087
P04923088
P04923089
P04923090
P04923011
P04923092
P04923093
P04923094
P04923096
KEY 5 X 5 X 60
SPACER SLEEVE
BALL BEARING 203
SLEEVE
END CAP
SET SCREW M6-1 X 8
FIXED FLANGE
SPANNER WASHER 45MM
SHIFT FORK SHAFT
EXT RETAINING RING 12MM
KNOB M8-1.25 FEMALE
LEVER
LEVER HUB
OIL DRAIN
RIGHT SHIFTING FORK
RIGHT SHIFTING FORK SHAFT
O-RING
FIXED FLANGE
STEEL BALL 6.5MM
COMPRESSION SPRING
TAPER PIN
KNOB M8-1.25 FEMALE
LEVER
LEVER HUB
TAPER PIN
COMPRESSION SPRING
STEEL BALL 6.5MM
FLANGE
OIL SEAL 16 X 2.4MM
LEFT SHIFTING FORK SHAFT
LEFT SHIFTING FORK
BALL BEARING 203
SPANNER WASHER
FELT RING
FLANGE
KEYED DRIVE GEAR
(24-FINE TOOTH)
KEYED DRIVE GEAR SET
(28 & 35-COARSE TOOTH)
KEY 4 X 4 X 10
LOCK WASHER 10MM
HEX NUT M10-1.5
BALL BEARING 203
SPANNER WASHER 60MM
END CAP
TAPER ROLLER BEARING 2007110
SPECIAL WASHER
SPANNER WASHER 105MM
FELT RING
END CAP
CAP SCREW
TANG WASHER
SPANNER NUT
<%).'&'M(+8dbWdAVi]Z$B^aa
3096-1 P04923096-1
3097
3098
3099
3100
3101
3102
3104
3105
3106
3107
3108
3109
3110
3111
PK05M
PLW06M
PN02M
P04923011
P04923101
P04923102
P04923104
P04923105
P04923106
P04923107
P04923108
P04923109
P04923110
P04923111
"*("
Compound Rest and Tool Post Diagram
(3500 Series Parts)
(*%)
(*%&
(*%'
(*%(
(*%*
(*&(
(*%.
(*%-
(*%+
(*%,
(*(&
(*&) (*&* (*&,
(*&&
(*('
(*((
(*&'
(*&+
(*&.
(*&%
(*'*
(*'&
(*''
(*')
(*'+
(*&-
(*'%
(*(%
(*'.
(*'(
(*'-
(*()
(*',
(*(*
(*(.
(*((*(,
(*(+
"*)"
<%).'&'M(+8dbWdAVi]Z$B^aa
3500 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
3501
3502
3503
3504
3505
3506
3507
3508
3509
3510
3511
3512
3513
3514
3515
3516
3517
3518
3519
3520
P04923501
P04923502
P04923503
P04923504
P04923505
P04923506
P04923507
P04923508
P04923509
PSS64M
PN01M
PSS01M
P04923513
P04923514
P04923515
PSB01M
P04923517
P04923518
P04923519
P04923520
FEMALE KNOB 5/16-18
LEVER 5/16-20
TOOL POST BOLT M10-1.5 X 20
LEVER HUB
SPACER
FOUR-WAY TOOL POST
SLIDE
DETENT PIN
COMPRESSION SPRING
SET SCREW M6-1 X 15
HEX NUT M6-1
SET SCREW M6-1 X 10
T-BOLT
DOWEL PIN
BALL OILER
CAP SCREW M6-1 X 16
END BLOCK
SCALE HUB
FLAT SPRING
HUB
3521
3522
3523
3524
3525
3526
3527
3528
3529
3530
3531
3532
3533
3534
3535
3536
3537
3538
3539
P04923521
P04923522
P04923523
P04923524
P04923525
P04923526
P04923527
P04923528
P04923529
P04923530
PN18M
PN03M
PW01M
P04923534
P04923535
P04923536
PW04M
PN02M
P04923539
SPANNER NUT
TAPERED PIN
HANDLE ASSY
LEAD SCREW
LEAD SCREW NUT
SPECIAL KEY
WAY BASE
GIB
SCALE PLATE
RIVET
ACORN NUT M8-1.25
HEX NUT M8-1.25
FLAT WASHER 8MM
BASE
T-NUT M8-1.25 X 25
T-NUT M10-1.5 X 32
FLAT WASHER 10MM
HEX NUT M10-1.5
COMPLETE COMPOUND REST
<%).'&'M(+8dbWdAVi]Z$B^aa
"**"
4000 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
4001
4002
4003
4004
4005
4006
4007
4008
4009
4010
4011
4012
4013
4014
4015
4016
4017
4018
4019
4020
4021
4022
4023
4024
4025
4026
4027
4028
4029
4030
4031
4032
4033
4034
4035
4036
4037
4038
4039
4040
4041
4042
4043
P04924001
P04924002
P04924003
PSB11M
P04924005
P04924006
PS08M
PSS12M
PN01M
PSB48M
P04924011
P04924012
PSB07M
PSB30M
PB47M
P04924016
PFH07M
P04924018
PSS09M
PN03M
P04924021
P04924022
P04924023
P04924024
PK08M
PK29M
P8201
P04924028
PB83M
P04924030
P04924031
P04924032
P04924033
P04924034
PN41M
P04924036
PSB12M
P04924038
P04924039
P04924040
P04924041
P04924042
P04924028
BED
RACK SET
TAPER PIN
CAP SCREW M8-1.25 X 16
CHOCK
SPECIAL FLAT WASHER
PHLP HD SCR M5-.8 X 12
SET SCREW SCR M6-1 X 25
HEX NUT M6-1
CAP SCREW M6-1 X 35
BALL OILER 8MM
TAPER PIN
CAP SCREW M6-1 X 30
CAP SCREW M6-1 X 45
HEX BOLT M6-1 X 40
WIPER
FLAT HD SCR M5-.8 X 10
CHOCK
SET SCREW M8-1.25 X 20
HEX NUT M8-1.25
WIPER
BLOCK
GEAR (20-TOOTH)
CROSS FEED LEAD SCREW
KEY 5 X 5 X 16
KEY 4 X 4 X 8
BALL BEARING 8201
STEEL BALL 6MM
HEX BOLT M6-1 X 16
TAPER PIN 5 X 20MM
DIAL
FLAT SPRING
DIAL SLEEVE
CRANK HANDLE
ACORN NUT M10-1.5
LEAD SCREW NUT HOUSING
CAP SCREW M8-1.25 X 40
L-BLOCK LONG
L-BLOCK SMALL
CARRIAGE
WIPER
WIPER
BALL OILER 6MM
4044
4045
4046
4047
4048
4049
4050
4051
4052
4053
4054
4055
4056
4057
4058
4059
4060
4061
4062
4063
4064
4065
4066
4067
4068
4069
4070
4071
4072
4072-1
4073
4074
4075
4076
4077
4078
4079
4080
4081
4082
4083
4084
4085
P04924044
P04924045
P04924046
P04924047
P04924028
PSB14M
P04924050
P04924051
P04924052
P04924053
P04924054
PSB35M
P04924056
PRP91M
P04924058
P04924059
P04924060
PSB26M
P04924062
P04924063
P04924064
P04924065
P04924066
P04924028
P04924068
P04924069
P04924070
P04924071
P04924072
P04924072-1
P04924073
P04924074
PW04M
PSB47M
PSB84M
P04924078
PSB50M
P04924080
P04924081
PSB29M
P04924083
P04924084
PN01M
CROSS NUT
WORKTABLE
LONGITUDINAL FEED SCREW
LEADSCREW ENDCAP
BALL OILER 6MM
CAP SCREW M8-1.25 X 20
SLEEVE
PLUG
PLUG
BUSHING
TAPER PIN
CAP SCREW M8-1.25 X 60
SPECIAL SET SCREW M5-.8 X 10
ROLL PIN 5 X 35
LOCKING HANDLE SEAT
LEVER
KNOB M10-1.5 FEMALE
CAP SCREW M6-1 X 12
PEDESTAL
SLEEVE
CONTROL ROD
SPECIAL SET SCREW M8-1.25 X 8
COMPRESSION SPRING
STEEL BALL 6MM
SPECIAL SET SCREW M8-1.25 X 15
COMPRESSION SPRING
TAPER PIN
COUPLING SLEEVE
CAM LOBE
LIMIT SWITCH
SPECIAL SET SCREW M4-.7 X 6
RACK SET
FLAT WASHER 10MM
CAP SCREW M10-1.5 X 40
CAP SCREW M10-1.5 X 35
SHIELD
CAP SCREW M5-.8 X 10
TAPER PIN
WORM WHEEL
CAP SCREW M6-1 X 40
THREAD INDICATOR
THREAD DIAL HOUSING
HEX NUT M6-1
<%).'&'M(+8dbWdAVi]Z$B^aa
"*,"
Steady Rest and Follow Rest Diagram
(4500 Series Parts)
)*'(
)*''
)*%(
)*%&
)*%'
)*%&
)*%*
)*%(
)*%'
)*%)
)*&%
)*%+
)*%,
)*%-
)*%.
)*&(
)*%+ )*%*
)*%)
)*&&
)*'*
)*%,
)*&&
)*')
)*&)
)*&+
)*'&
)*&'
)*'%
)*&*
)*&.
)*&,
)*&-
"*-"
<%).'&'M(+8dbWdAVi]Z$B^aa
4500 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
4501
4502
4503
4504
4505
4506
4507
4508
4509
4510
4511
4512
4513
P04924501
P04924502
P04924503
P04924504
P04924505
PN01M
P04924507
P04924508
P04924509
P04924510
PW01M
P04924512
P04924513
PINNED KNOB
ADJUSTMENT STUD
TAPERED PIN
BRASS-TIPPED FINGER
SPECIAL SET SCREW M6-1
HEX NUT M6-1
THUMB KNOB M6-1.0 X 20
CLEVIS PIN 8 X 32MM
COTTER PIN 3 X 25MM
STEADY REST HEAD
FLAT WASHER 8MM
STEADY REST BASE
FEMALE KNOB M8-1.25
4514
4515
4516
4517
4518
4519
4520
4521
4522
4523
4524
4525
P04924514
PW04M
PN02M
P04924517
PB120M
PSB14M
PSB31M
P04924521
P04924522
P04924523
PW03M
P04924525
SPECIAL EYE BOLT
FLAT WASHER 10MM
HEX NUT M10-1.5
CHOCK
HEX BOLT M10-1.5 X 65
CAP SCREW M8-1.25 X 20
CAP SCREW M8-1.25 X 25
FOLLOW REST CASTING
COMPLETE FOLLOW REST
COMPLETE STEADY REST
FLAT WASHER 6MM
CLEVIS PIN 6 X 32MM
<%).'&'M(+8dbWdAVi]Z$B^aa
"*."
Tailstock Diagram
(5700 Series Parts)
5728
5727
5726
5725
5724
5723
5715
5716
5717
5720
5718
5729
5722
5721
5719
5714
5730
5713
5712
5739
5731
5711
5710
5732
5740
5733
5741
5709
5734
5708
5707
5706
5735
5705
5704
5703
5736
5702
5701
5737
5738
"+%"
<%).'&'M(+8dbWdAVi]Z$B^aa
5700 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
5701
5702
5703
5704
5705
5706
5707
5708
5709
5710
5711
5712
5713
5714
5715
5716
5717
5718
5719
5720
5721
P04925701
P04925702
P04925703
P04925704
PR03M
P04925706
PSB12M
P04925708
P04925709
P04925710
P04925711
P04925712
P04925713
P04925714
P04925715
P04925716
P04925717
P04925718
P04925719
PK125M
P04925721
SPECIAL SET SCREW M5-.8 X 8
COMPRESSION SPRING
BALL OILER
STEEL BALL 8MM
EXT RETAINING RING 12MM
DOWEL NUT
CAP SCREW M8-1.25 X 40
SCALE LABEL
T-KEY
BARREL
COLLAR SLEEVE
SPECIAL SET SCREW M5-.8 X 10
WEDGE NUT
WEDGE SLEEVE
KNOB M8-1.25 FEMALE
LEVER
LEVER HUB
TAILSTOCK HOUSING
TAILSTOCK STEM
KEY 4 X 4 X 28
FLANGE HUB
5722
5723
5724
5725
5726
5727
5728
5729
5730
5731
5732
5733
5734
5735
5736
5737
5738
5739
5740
5741
P04921028
PSB33M
P04925724
P04925725
P04925726
P04925727
PN41M
P04925729
P04925730
P04925731
P04925732
P04925733
P04925734
P04925735
P04925736
P04925737
P04925738
P04925739
P04925740
PW06M
BALL OILER 6MM
CAP SCREW M5-.8 X 12
DIAL
SLEEVE
FLAT SPRING
HAND WHEEL
ACORN NUT M10-1.5
HANDLE
KNOB M10-1.5 FEMALE
LEVER
TAPER PINS
SHAFT
SPECIAL SET SCREW M5-.8 X 12
PULL SHAFT
BASE
CHOCK
SPECIAL HEX NUT M12-1.5
PIN
SPECIAL HEX NUT M12-1.75
FLAT WASHER 12MM
<%).'&'M(+8dbWdAVi]Z$B^aa
"+&"
"+'"
6078
6074
6073
6072
6068
6071
6059
6064
6067
6066
6065
6060
6069
6079
6063
6058
6057
6052
6051
6050
6033
6032
6061
6062
6054
6055
6053
6022
6021
6020
6019
6023
6056
6017 6018
6016
6015
6014
6013
6070
6012
6011
6010
6008
6009
6007
6075
6006
6076
6077
6005
6004
6003
6001
6002
6024
6036
6037
6043
6044
6045 6042
6046
6041
6047
6048
6049
6035
6034
6030
6031
6028
6029
6027
6026
6025
6040
6039
6038
Apron Diagram
(6000 Series Parts)
<%).'&'M(+8dbWdAVi]Z$B^aa
6000 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
6001
6002
6003
6004
6005
6006
6007
6008
6009
6010
6011
6012
6013
6014
6015
6016
6017
6018
6019
6020
6021
6022
6023
6024
6025
6026
6027
6028
6029
6030
6031
6032
6033
6034
6035
6036
6037
6038
6039
6040
PK81M
P04926002
P04926003
PSS04M
P04926005
P04926006
P04926007
P04926008
P04926009
P04926010
PR09M
P04926012
P04926013
P04926014
P04926015
P04926016
PSB79M
P04926018
PR03M
PK29M
P04926021
P04926022
P04926023
P04926024
P04926025
P04926026
P04926027
PSS34M
P04926029
P04926030
PS05M
PN06M
P04926033
P04926034
P04926035
P04926036
PFH25M
P04926038
P04926039
P04926040
KEY 6 X 6 X 12
GEAR SHAFT
LOCK COLLAR
SET SCREW M6-1 X 12
SPECIAL SET SCREW M6-1.0 X 12
WORM GEAR
GEAR (40-TOOTH)
SPECIAL SET SCREW M5-.8 X 8
SPACER
GEAR (60-TOOTH)
EXT RETAINING RING 20MM
CLUSTER GEAR
SHAFT
CASE
SPECIAL SET SCREW M5-.8 X 16
SPECIAL SET SCREW M6-1.0 X 20
CAP SCREW M5-.8 X 35
APRON END BLOCK
EXT RETAINING RING 12MM
KEY 4 X 4 X 8
GEAR (30-TOOTH)
SPACER
SHAFT
ANGLE BLOCK
TAPER PIN
LEVER
KNOB M8-1.25 FEMALE
SET SCREW M5-.8 X 16
SPECIAL SET SCREW M5-.8 X 8
COVER
PHLP HD SCR M5-.8 X 8
HEX NUT M5-.8
SPECIAL SET SCREW M5-.8 X 25
STUB HUB
TAPER PIN
FLANGE HUB
FLAT HD SCR M4-.7 X 12
KNOB M8-1.25 FEMALE
LEVER
LEVER HUB
6041
6042
6043
6044
6045
6046
6047
6048
6049
6050
6051
6052
6053
6054
6055
6056
6057
6058
6059
6060
6061
6062
6063
6064
6065
6066
6067
6068
6069
6070
6071
6072
6073
6074
6075
6076
6077
6078
6079
P04926041
P04926042
P04926043
P04926044
P04926045
P04926046
PK02M
P04926048
P04926049
P04926050
P04926051
P04926052
PSB06M
PLW03M
P04926055
P04926056
P04926057
P04926058
P04926059
PK125M
P04926061
P04926062
PN42M
P04926064
P04926065
PS02M
P04926067
P04926068
P04926069
P04926070
P8106
PSB24M
P04926073
P8106
P04926075
P04926076
P04926077
PS05M
P04926079
COMPRESSION SPRING
STEEL BALL 6.5MM
SPECIAL SET SCREW M6-1.0 X 8
COMPRESSION SPRING
STEEL BALL 5MM
SHIFTING FORK
KEY 5 X 5 X 40
SHIFTING FORK SHAFT
SLEEVE
GIB
HALF NUT SET
ALIGNMENT PINS 6 X 8MM
CAP SCREW M6-1 X 25
LOCK WASHER 6MM
SPECIAL SET SCREW M4-.7 X 8
SLEEVE
MIDDLE GEAR
STUB HUB
BEARING SLEEVE
KEY 4 X 4 X 28
FLAT SPRING
HAND WHEEL
ACORN NUT M12 X 1.5
SLEEVE
DIAL
PHLP HD SCR M4-.7 X 12
FLANGE SLEEVE
GEAR SHAFT
WORM SHAFT
SADDLE KEY 4 X 28
THRUST BEARING 8106
CAP SCREW M5-.8 X 16
FIXED FLANGE HUB
THRUST BEARING 8106
TANG WASHER
SPANNER NUT M30-1.5
PLATE
PHLP HD SCR M5-.8 X 8
HOUSING
<%).'&'M(+8dbWdAVi]Z$B^aa
"+("
"+)"
7520
7519
7501
7517
7588
7518
7509
7510
7527
7516
7515
7514
7526
7525
7513
7502
7503
7504
7505
7506
7507
7508
7521
7511 7522
7523
7512 7524
7542
7541
7540
7539
7538
7534
7535
7533
7532
7589
7531
7530
7529
7528
7546
7537
7536
7543-4
7543-5
7543
7543-1
7584
7583
7582
7581
7585
7547
7544
7545
7543-2
7543-3
7580
7579
7586
7550
7549
7548
7587
7578
7559
7558
7557
7556
7555
7554
7552
7553
7551
7577
7576
7575
7574
7573
7571
7572
7570
7569
7568
7567
7566
7565
7564
7563
7562
7561
7560
Mill Headstock Diagram
(7500 Series Parts)
<%).'&'M(+8dbWdAVi]Z$B^aa
7500 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
7501
7502
7503
7504
7505
7506
7507
7508
7509
7510
7511
7512
7513
7514
7515
7516
7517
7518
7519
7520
7521
7522
7523
7524
7525
7526
7527
7528
7529
7530
7531
7532
7533
7534
7535
7536
7537
7538
7539
7540
7541
7542
7543
7543-1
7543-2
7543-3
7543-4
PR12M
P04927502
P04927503
P04927504
P04927505
P04927506
PR12M
P04927508
P04927509
P04927510
PFH31M
P04927512
P04927513
P04927514
P04927515
P04927516
P04927517
P04927518
P04927519
P04927520
P04927521
P04927522
P04927523
P04927524
P04927525
P04927526
PSB18M
P04927528
P04927529
PSB24M
P04927531
P04927532
P04927533
P04927534
P04927535
P04927536
P04927537
P04927538
P04927539
P04927540
P04927541
PSB76M
P04927543
P04927543-1
P04927543-2
P04927543-3
P04927543-4
EXT RETAINING RING 35MM
ROLLER BEARING 207
SHAFT SLEEVE
CLUSTER GEAR
BALL BEARING 50207
BEARING LOOP
EXT RETAINING RING 35MM
DRAW BAR 7/16-20
SPECIAL KEY
SPECIAL SET SCREW M3-.5 X 8
FLAT HD SCR M4-.7 X 8
SPANNER NUT M30-1.5
TAPER ROLLER BEARING 2007106
RACK
TAPER ROLLER BEARING D2007107
T-KEY
SPINDLE (R8)
FELT SEAT
SPECIAL SET SCREW M4-.7 X 12
BEARING CAP
LEVER HUB
COMPRESSION SPRING
PIVOT STUD
TAPER PIN
LEVER
KNOB M8-1.25 FEMALE
CAP SCREW M4-.7 X 8
STRAIGHT PIN
LOCATING PLATE
CAP SCREW M5-.8 X 16
TAPER PIN
SHIFTER COVER
SHIFTING FORK SHAFT
ROCKER ARM
TAPER PIN
LARGE SHIFT FORK
END SLEEVE
LOCK STUD
SLEEVE NUT
WEDGE NUT
GEARBOX CASE
CAP SCREW M8-1.25 X 18
MOTOR 220V 3/4 HP
CAPACITOR 200UF/250VAC
FAN COVER
FAN
POWER SWITCH
(KJD12, 230VAC, 5E4)
7543-5
7544
7545
7546
7547
7548
7549
7550
7551
7552
7553
7554
7555
7556
7557
7558
7559
7560
7561
7562
7563
7564
7565
7566
7567
7568
7569
7570
7571
7572
7573
7574
7575
7576
7577
7578
7579
7580
7581
7582
7583
7584
7585
7586
7587
7588
7589
P04927543-5
PW04M
PN02M
P04927546
P04927547
PSB14M
P04927549
PSB02M
P04927551
PK112M
P04927553
P04927554
P50207
PR18M
P04927557
P60201
PR03M
PR03M
P04927561
P50207
P04927563
P04927564
P04927565
P04927566
P04927567
PK112M
P60201
PR03M
PSB24M
P04927572
P04927573
P04927574
PFH41M
PN18M
P04927577
P04927578
P04927579
P04927580
PS07M
P04927582
P04927583
P04927584
P04927585
PK06M
PB96M
P04927588
P04927589
POWER SWITCH BOX
FLAT WASHER 10MM
HEX NUT M10-1.5
SHIFTING FORK SHAFT
SMALL SHIFTING FORK
CAP SCREW M8-1.25 X 20
MOTOR MOUNT PLATE
CAP SCREW M6-1 X 20
INPUT SHAFT
KEY 5 X 5 X 50
SPECIAL SCREW
BEARING LOOP
BALL BEARING 50207
EXT RETAINING RING 17MM
CLUSTER GEAR
BALL BEARING 60201
EXT RETAINING RING 12MM
EXT RETAINING RING 12MM
BEARING LOOP
BALL BEARING 50207
GEAR (21-TOOTH)
SPACER
GEAR (39-TOOTH)
GEAR (45-TOOTH)
IDLER SHAFT
KEY 5 X 5 X 55
BALL BEARING 60201
EXT RETAINING RING 12MM
CAP SCREW M5-.8 X 16
GEARBOX COVER
KNOB M8-1.25 FEMALE
LEVER
FLAT HD SCR M4-.7 X 16
ACORN NUT M8-1.25
ADJUSTMENT WASHER
LEVER HUB
CALIBRATED DIAL
COILED FLAT SPRING
PHLP HD SCR M4-.7 X 8
PIN
FLANGE HUB
CAP
PINION GEAR SHAFT
KEY 5 X 5 X 10
HEX BOLT M5-.8 X 10
SPECIAL SHOULDER SCREW
CONVERSION DATA PLATE
<%).'&'M(+8dbWdAVi]Z$B^aa
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Mill Column Diagram
(8000 Series Parts)
8013
8012
8014
8017
8015
8018
8016
8011
8010
8009
8008
8030
8019
8029
8020
8028
8007
8027
8026
8025
8021
8022
8006
8005
8023
8024
8004
8003
8002
8001
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
8001
8002
8003
8004
8005
8006
8007
8008
8009
8010
8011
8012
8013
8014
8015
P04928001
P04928002
PLW05M
PSB92M
PLW05M
PSB119M
P04928007
P04928008
PSB02M
P8106
P04928011
P04928012
P04928013
PN41M
P04928015
PEDESTAL
TAPER PIN
LOCK WASHER 12MM
CAP SCREW M12-1.75 X 40
LOCK WASHER 12MM
CAP SCREW M12-1.75 X 55
COLUMN
COLUMN FLANGE
CAP SCREW M6-1 X 20
BALL BEARING 8106
COLUMN BRACKET
TANG WASHER
SPANNER NUT M30-1.5
ACORN NUT M10-1.5
HAND WHEEL
8016
8017
8018
8019
8020
8021
8022
8023
8024
8025
8026
8027
8028
8029
8030
P8103
PK69M
P04928018
PR18M
PSB06M
P04928021
P04928022
P04928023
P04928024
P04928025
P04928026
P04928027
P04928028
P04928029
P04928030
BALL BEARING 8103
KEY 4 X 4 X 12
HEADSTOCK LEAD SCREW
EXT RETAINING RING 17MM
CAP SCREW M6-1 X 25
LEADSCREW NUT
COLUMN BRACKET
T-BOLT
SPECIAL SHOULDER SCREW
WEDGE SLEEVE
LOCK STUD
LEVER HUB
TAPER PIN
LEVER
KNOB M8-1.25 FEMALE
"++"
<%).'&'M(+8dbWdAVi]Z$B^aa
Stand Diagram
(8500 Series Parts)
-*&&
-*&'
-*&(
-*&)
-*%&
-*%'
-*&+
-*&*
-*&,
-*%-*%) -*%+
-*%, -*%.
-*%( -*%*
-*&%
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
8501
8502
8503
8504
8505
8506
8507
8508
8509
OIL PAN
LEFT BOTTOM BOX
CONNECTION BOARD
PHLP HD SCR M5-.8 X 12
FLAT WASHER 5MM
LEFT BRACKET
HEX NUT M5-.8
FLAT WASHER 5MM
RIGHT BRACKET
8510
8511
8512
8513
8514
8515
8516
8517
RIGHT BOTTOM BOX
BACKSPLASH
CAP SCREW M6-1 X 12
HEX BOLT M10-1.5 X 45
FLAT WASHER 10MM
LOCK WASHER 10MM
FLAT WASHER 10MM
HEX NUT M10-1.5
P04928501
P04928502
P04928503
PS08M
PW02M
P04928506
PN06M
PW02M
P04928509
<%).'&'M(+8dbWdAVi]Z$B^aa
P04928510
P04928511
PSB26M
PB116M
PW04M
PLW06M
PW04M
PN02M
"+,"
Accessories and Labels Diagram
(9000 Series Parts)
.%%)
.%&+
.%&( .%'%
.%%.
.%&)
.%&,
.%%*
.%&'
.%)-
.%%+
.%&*
.%%-
.%&%
.%((
.%''
.%%&
.%%,
.%),
.%)+
.%)*
.%'(
.%))
.%'&
.%&&
.%(.
.%)%
.%)&
.%(.%')
.%(,
.%()
.%('
.%'*
.%'+
.%(%
.%'-
.%)(
.%',
.%(*
.%(&
"+-"
.%'.
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9000 Series Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
9001
9004
9005
9006
9007
9008
P04929001
P04929004
P04929005
P04929006
P04929007
P04929008
9008-1
9008-2
9008-3
9008-4
9009
9009-1
9009-2
9009-3
9009-4
9010
9011
9012
9013
9014
9015
9016
9017
9020
9021
P04929008-1
P04929008-2
P04929008-3
P04929008-4
P04929009
PAW02M
PAW04M
PAW06M
PAW08M
P04929010
P04929011
P04929012
P04929013
P04929014
P04929015
P04929016
P04929017
P04929020
P04929021
6" THREE-JAW CHUCK
8" FOUR-JAW UNIVERSAL CHUCK
8" FACEPLATE
FOUR-JAW CHUCK KEY
DRILL CHUCK (1-13MM, JT-33)
WRENCH SET
(8/10, 10/12, 14/17, 17/19 MM)
COMBINATION WRENCH 8/10
COMBINATION WRENCH 10/12
COMBINATION WRENCH 14/17
COMBINATION WRENCH 17/19
HEX WRENCH SET (2, 4, 6, 8, MM)
HEX WRENCH 4MM
HEX WRENCH 4MM
HEX WRENCH 6MM
HEX WRENCH 8MM
THREE-JAW CHUCK KEY
OIL CAN
DEAD CENTER MT#5
STANDARD SCREWDRIVER #2
WEDGE
TOOL POST T-HANDLE WRENCH
DEAD CENTER MT#3
THREE-JAW CHUCK INT. JAWS
ARBOR JT-33 TO MT#3
SPOT PAINT
9022
9023
9024
9025
9026
9027
9028
9029
9030
9031
9032
9033
9034
9035
9037
9038
9039
9040
9041
9043
9044
9045
9046
9047
9048
P04929022
P04929023
P04929024
P04929025
P04929026
P04929027
P04929028
P04929029
P04929030
P04929031
P04929032
P04929033
P04929034
P04929035
P04929037
P04929038
P04929039
P04929040
P04929041
P04929043
P04929044
P04929045
P04929046
P04929047
P04929048
DRILL CHUCK KEY
BACK SPLASH
CHIP TRAY
THREAD DIAL
KICK PANEL
COMPLETE RT DOOR LATCH ASSY
COMPLETE LFT DOOR LATCH ASSY
RT DOOR W/HINDGES AND LOCK
LFT DOOR W/HINDGES AND LOCK
COMPLETE RT CABINET W/DOOR
COMPLETE LFT CABINET W/DOOR
RUBBER MAT
GRIZZLY LOGO PLATE
G0492 LABEL
DATA LABEL
GENERAL WARNING LABEL
WEAR EYEPROTECTION LABEL
READ MANUAL FIRST LABEL
TIE BACK LOOSE CLOTHING LABEL
THREAD DIAL CHART LABEL
INCH/METRIC CONVERSION CHART
MILL GEAR BOX SPEED LABEL
WEAR EYEPROTECTION LABEL
ELECTRICAL HAZARD LABEL
READ MANUAL FIRST LABEL
<%).'&'M(+8dbWdAVi]Z$B^aa
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WARRANTY AND RETURNS
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