Gravity Conveyor Accessories

Transcription

CAT 2000 180-199
6/29/00
2:18 PM
Page 2
Gravity Conveyor Accessories
HeightConveyor Width
Model Adjustment 12" (Wt)
15" (Wt.)
Portable Tripods: T Series. Welded
tubular construction. For use with
Skatewheel (SW) and light duty roller
conveyors (JRS, ST). Hand Key locks
height of stand. 4 different heights for
12", 15", 24" over-all width conveyors.
T-1424
T-2442
T-3050
T-4278
18" (Wt.)
24" (Wt.)
14" to 24" [Call] (6) [Call] (6) [Call] (7) [Call] (7)
Portable Castered Support: Same
construction as tripods except for
self-locking swivel casters. Individual
stands or as one piece “speed trux”
(photo). Use with 12", 15", 18", 24"
over-all width conveyors (straight &
curve). Min. length 5'.
Cantilever Stands: Custom
designed. Single or multiple tier for
unobstructed access to one side of
conveyor line.
SPECIAL CHARGES AND NOTES
a. Supports shipped knocked down. If
assembled supports are required,
add per support — [Call]
b. Kneebraces, add per support —
[Call]
c. For taller supports than listed add
— 25% to price of PC5769 for
every 12" of height.
Permanent Floor Supports: PC Series. Top
bracket adjustable for pitch, boots for leveling. Heavy gauge formed steel with welded
angle across brace. 8 standard heights for
12", 15", 18", 24" over-all width conveyors.
d. For folding leg (use with center
opening gate), add — [Call] plus
stand.
Permanent Multiple Tier Stands:
Available as double tier (DT series)
or with additional tiers as required.
Heavy gauge formed steel, bolted
construction. Various heights. Use
with 12", 15", 18", 24" over-all width
conveyors.
Guard Rails: 4 different configurations of adjustable guards available.
Pipe style, channel style, single row
wheel style and double row wheel
style. Also fixed angle guard (toed in
or toed out) for wheels or rolls in
“set low” position.
Support
Height Conveyor Width* Outboard
Model Adjustment
12" (Wt.)
15" (Wt.)
18" (Wt.)
24" (Wt.)
Model Price (Wt.)
_____________________________________________________________________________________
PC-411
4" to 11"
[Call] (8)
[Call] (8)
[Call] (8)
[Call] (8)
OB-411
[Call] (5)
_____________________________________________________________________________________
PC-1114
11" to 14"
[Call] (10)
[Call] (10)
[Call] (10) [Call] (11) OB-1114 [Call] (6)
_____________________________________________________________________________________
PC-1318 13" to 18"
[Call] (11)
[Call] (11)
[Call] (11) [Call] (12) OB-1318 [Call] (6)
_____________________________________________________________________________________
PC-1725 17" to 25"
[Call] (12)
[Call] (12)
[Call] (13) [Call] (13) OB-1725 [Call] (7)
_____________________________________________________________________________________
PC-2436 24" to 36"
[Call] (16)
[Call] (17)
[Call] (17) [Call] (18) OB-2436 [Call] (10)
_____________________________________________________________________________________
PC-3547 35" to 47"
[Call] (18)
[Call] (19)
[Call] (19) [Call] (20) OB-3547 [Call] (11)
_____________________________________________________________________________________
PC-4658 46" to 58"
[Call] (21)
[Call] (21)
[Call] (22) [Call] (22) OB-4658 [Call] (12)
_____________________________________________________________________________________
PC-5769 57" to 69"
[Call] (24)
[Call] (25)
[Call] (26) [Call] (27) OB-5769 [Call] (13)
* NOTE: Outboard Model is a single leg support for the outside radius of a curve.
SPUR SECTIONS — Steel Only
Ball Transfer Tables: 1" diameter x
50 lb. capacity balls are mounted on
solid plate in square or staggered pattern. For omni-directional movement
in con-junction with any type of conveyor.
“Y” Junction: For merging two
lines into one. Manual control
required at merge point. 90° or 45°.
Standard construction skatewheel,
rollers available as a special. 45°
shown. Available for 12", 15", 18"
24" wide over-all conveyors.
SPUR SECTIONS
SPECIFY LEFT HAND OR RIGHT HAND
Spur Curves: Available in wheel or roller, 45° 45° R.H. SHOWN
or 90°. Used for merging spur line into main
line. 90° right hand shown. Available for 12",
90° R.H. SHOWN
Model
1236JRSP2.12
1536JRSP2.12
1836JRSP2.12
2436JRSP2.12
Conv.
Width
12"
15"
18"
24"
1. Plate Style —
(Do not use on JRS Series, 11/2" roll centers.)
Steel - 16 Ga. Galvanized
Model
Price (Wt.)
12-SS-G [Call]
(4)
15-SS-G
[Call] (5)
18-SS-G
[Call] (6)
24-SS-G
[Call] (9)
Aluminum
Model
Price (Wt.)
12-SS-A [Call]
(2)
15-SS-A [Call] (2)
18-SS-A [Call] (3)
24-SS-A [Call] (3)
(Wt.)
(45)
(55)
(66)
(87)
45°
[Call]
[Call]
[Call]
[Call]
(Wt.)
(30)
(36)
(42)
(54)
“Y” Speedswitch: For diverging and/or merging
of two conveyor lines. Wheels pivot to control
product flow. Controls are either manual or pneumatic. Available in 90° or 45° configurations. 90°
shown. Available for 12", 14", 18", 24" over-all
width conveyors.
STOPS — (For SW, JRS, ST Series Conveyor Only)
Conveyor
Width
12"
15"
18"
24"
90°
[Call]
[Call]
[Call]
[Call]
Speedswitch: For diverging and/or merging.
Wheels pivot to control product flow. Manual or
pneumatic controls. Available in 90° or 45° configuration. 45° right hand shown. Available for 12",
Stops: Portable plate stop
shown. Other types avail2. Fixed Angle
3. Fixed Roller — Use price of roller
4. *Foot Stop — [Call] for Gravity
able. Fixed Angle, Fixed
12" - 15" OAW — [Call]
width required and add [Call] per pair
*Hand Stop — [Call] Mounting Only
Roller, Hand Stop, Foot
18" - 24" OAS — [Call]
brackets.
*Light duty gravity applications ONLY.
Stop, Pneumatic Stop.
Gates: Manually operated (Type I) gates for
wheel or roller conveyor. Ma-ximum recommend-ed length is 4'.
Steel or aluminum
con-struction. Also
avail-able with spring
loaded assist (Type II
gate).
181
HINGED GATE SECTIONS —
(For SW, ST, JRS Series Conveyor Only)
Type I Gate — [Call] plus price of conveyor section.
Type II Gate — [Call] plus price of conveyor section. (Not to be used with curves.)
If not noted, call
Ted Thorsen Co.
for prices and
specifications for
above accessories.
Ted Thorsen Company • Phone: 570-706-2675 or TOLL FREE: 1-800-233-8358 • FAX: 570-706-2699 • www.tedthorsen.com
CAT 2000 180-199
6/29/00
2:18 PM
Page 3
Work Surface Mobility Aids Simplify Product Motion & Transfer
Pop-up Ball Transfers for Packing • Assembly • Inspection • Weighing • Sorting • Conveying
Quotations provided promptly to meet your specifications and project requirements.
Retractable Pneumatic Ball
Transfers
Pneumatic Pop-Up Ball Transfer
Strips
• Ball raises 3/8” above flange
• Ball retracts .065 below flange
• Air requirements 50 p.s.i. max
• Foot or Hand controlled
• Call TT with your requirements
for a prompt response and
pricing
Ergonomically designed Retractable
Pneumatic Ball Transfers help you manipulate
your product with the flip of a switch. Apply air
pressure to the balls in order to lift and easily
position the product where it is comfortable to
work on. Now flip the switch again in order to
retract the balls below the flange. Product is
immobilized.
Other products for work surfaces
from
Ted Thorsen.
Strip end
view
Pop-Up
Flat Pad
Insert
Skate Wheel
• Custom tailored ball pattern to fit your needs
• Any size surface
• Plastic laminated or solid Maple surfaces
• Surface can be installed on any frame
• Please submit your requirements to Ted
Thorsen including sketches, drawings, layouts
• Custom lengths available
• Drop in installation
• Please provide Ted Thorsen
with your project details
Pop-Up Ball Transfer Strips are used for
transferring objects off a roller conveyor and
on to workstations, carts, racks, other conveyors, etc. Whether its a simple right angle
transfer or the object needs to be rotated during the transfer, strips will assist you.
At the flip of a switch the balls raise above the
rollers. You can now easily transfer your product. Release the air to allow the balls to
retract below the rollers. Product stabilizes.
Fixed Ball
Insert Fixed
flange mount
Ball
Pneumatic Pop-Up Ball Surfaces
Please Call, Fax, or E-Mail
Pop-Up Ball Transfers are used on workstations, benches, tables, etc. Wherever an object
must be moved on/off a surface, oriented and/or
positioned, then firmly located while a task is
performed.
Simply activate the switch and the balls raise
above the surface lifting your product. Now you
can easily move your product around your workstation to position it comfortably. Release the air
to retract the balls and perform your task while
your product is held firmly in place.
Ted Thorsen for Quotes, Prices, and Details.
Popular Ball Transfers – Other Choices Also Available
Bolt Mounting – Flange Mounting – Low Profile • Metrics Also Available Plus Specials
Standard Mountings Shown Below – Call Ted Thorsen to discuss your specific need. • If you don’t see your style, please ask
.
STYLE NO.
Flange Mount
SBT-1 - Style #3
BT-1 - Style #4
LPBT-1 - Style #7
13/4” diameter x 13/8” height
2” x 23/4” base x 13/16” height
23/16” x 21/8” base
Available in 1/4 - 20; 5/16 - 18;
3/8 - 16 thread size.
Sealed and Lubricated Stud Type
Ball Transfers
1 inch diameter main ball rotates on 80 - 1/8 inch diameter support balls. Hardened ball cup and sealed protective cover.
PART.
BALL
HOUSING
LOAD
QTY. 1-24
NUMBER
MATERIAL
MAT’L. CAPACITY
PRICE/EA.
SBT-1CS
Carbon Steel
Carbon Steel75#
NOTE BELOW
NSBT-1CS
Nylon
Carbon Steel
35#
CALL T.T.
SBT-1CS/SS
Stainless
Carbon Steel
75#
CALL T.T.
SBT-1SS
Stainless
Stainless
75#
CALL T.T.
(Mtg. Cup & Screw Carbon Steel)
*Stud Price/ea.
1/4”…[CALL]
5/16”…[CALL]
3/8”…[CALL]
2 - 7/32” Mtg. Holes
PART.
NUMBER
BT-1CS
NBT-1CS
BT-1CS/SS
BT-1SS
BALL
MATERIAL
Carbon Steel
Nylon
Stainless
Stainless
Nylon
SBT-11/2 CS/SS Stainless
SBT-11/2 SS
Stainless
QTY. 1-24
PRICE/EA.
[CALL]
CALL T.T.
CALL T.T.
CALL T.T.
FSBT 5/8 • FSBT 1 • FSBT 11/2
/8” – 1” – 11/2” diameter main balls
rotate on support balls. - Style #8/7
BT-1 /2 - Style #4
Sealed and Lubricated Heavy
Duty Ball Transfers
The 11/2 inch diameter main ball rotates on 903/16 inch
diameter support balls. Hardened ball cup and sealed
cover assures low torque.
HOUSING
LOAD
MAT’L. CAPACITY
Carbon Steel
250#
QTY. 1-24
PRICE/EA.
[CALL]
Carbon Steel
125#
CALL T.T.
PART.
NUMBER
BT-11/2 CS
Carbon Steel
250#
CALL T.T.
NBT-11/2 CS
Stainless
250#
CALL T.T.
PART.
BALL
HOUSING
LOAD
NUMBER
MATERIAL
MAT’L. CAPACITY
LPBT-1CS
Carbon Steel
Carbon Steel
75#
NLPBT-1CS
Nylon
Carbon Steel
35#
LPBT-1CS/SS Stainless
Carbon Steel
75#
LPBT-1SS
Stainless
Stainless
75#
5
4 - 9/32” holes
Sealed and Lubricated Heavy Duty
Stud Type Ball Transfers
NSBT-1 /2 CS
QTY. 1-24
PRICE/EA.
CALL T.T.
CALL T.T.
CALL T.T.
CALL T.T.
3” x 3” base x 113/16” height
31/4” diameter x 13/8” height
1” x 3/8” - 16 threaded stud
1
HOUSING
LOAD
MAT’L. CAPACITY
Carbon Steel
75#
Carbon Steel
35#
Carbon Steel
75#
Stainless
75#
Low Profile Ball Transfer for
applications where height is critical.
1
SBT-1 /2 - Style #3
BALL
MATERIAL
Carbon Steel
2 - 7/32” Mtg. Holes
Sealed and Lubricated Flange
Mounted Ball Transfers
Two hole, Flange Mounted Ball Transfer, 1 inch Diameter
main ball rotates on 801/8 inch Diameter support balls.
Hardened ball cup and sealed protective cover.
1
PART.
NUMBER
SBT-11/2 CS
Low Profile
Threaded Studs
BALL
MATERIAL
Carbon Steel
HOUSING
LOAD
MAT’L. CAPACITY
Carbon Steel
250#
QTY. 1-24
PRICE/EA.
[CALL]
Nylon
Carbon Steel
125#
CALL T.T.
BT-11/2 CS/SS
Stainless
Carbon Steel
250#
CALL T.T.
BT-11/2 SS
Stainless
Stainless
250#
CALL T.T.
PART.
BALL
NUMBER
MATERIAL
FSBT-CS
Carbon Steel
NFSBT-1CS
Nylon
FSBT-1CS/SS Stainless
*Price/ea.
HOUSING
LOAD
QTY. 1-24
MAT’L. CAPACITY
PRICE/EA.
Carbon Steel75#
NOTE BELOW
Carbon Steel
40#
CALL T.T.
Carbon Steel
75#
CALL T.T.
20lb. 5/8” Ball… [CALL]
75lb. 1” Ball… [CALL]
200 lb. 11/2” Ball… [CALL]
DISCOUNTS: (Lower 1/2 page)
25 - 99… 15%
100 - 999… 25%
1,000+… Call Ted Thorsen
182
CAT 2000 180-199
6/29/00
2:18 PM
Page 4
Offers the Latest in Patented First-In/First-Out Flow Storage
Span Track™ Low Profile and Roller Runways.
Full Width Metal Rollers That Do Their Work In Place Of Old Style Plastic Wheels
Span Track™
Call or FAX
Patented.
to discuss your
50 lbs. per ft. product capacity
layout
and pricing.
Left/right adjustable 11/2” o.c.
Front/Back Adjustable 2” o.c.
Track Widths: 9”, 12:, 15”
Roller Centers: 2”, 3”, 4”
Lengths: 4 ft. - 12 ft.
in 6” increments.
Span-Track can be added to
single and double-deep racks. 12” wide, 2” O.C.
Retainer
Track is supported by two
Track Shown
Angle
beams - no shelves or interFront end
attached
mediates required.
stop with
to pallet
Lock arm in
Adding Span-Track maintains
rack beam label holder position against
all the features and capacity
retainer
of your pallet rack and mezzanine.
When lock arm is flipped
forward over retaining
member, track is locked
into position in all three
planes.
Rear end of Span-Trak
includes a load bar to
sustain impact of loading and includes 2”
label holder for product
identification or bar
code label.
ROLLER CENTERS
Minimum
Maximum
Carton
Roller
Length
Centers
6”
2”
9”
3”
12”
4”
SPAN-TRACK™
Front end of track
includes a raised carton stop with a 2” label
holder for product identification or bar code
label.
Span Track Includes:
Lock Arm: One supplied with each span track section.
Lock arm position is adjustable on 2” centers.
Side Rails: 14 gauge galvanized steel.
Front End Stop and Rear Load Bar: Included with
each section of track.
2” label holder for front
and rear included.
Rollers: 3/4” diameter
aluminum with galvanized steel axle.
Retainer Angle is available in 4
ft. to 12 ft. lengths in 6” increments. Actual length is 3/8” less
than nominal length.
Track can be ordered
with discharge end
knuckled at 15° to
increase product exposure and access for
each pick application.
Call for details.
PITCH REQUIREMENTS
Product
Pitch per ft.
3
Totes
/4” to 7/8”
1#-10# cartons 1” to 11/8”
7
10#-30# cartons /8” to 1”
30#-60# carton 3/4” to 7/8”
TRACK WIDTHS
Span-Track Max. Carton
Width
Width
9”
131/2”
12”
18”
15
221/2”
Call or FAX to request a quote or
discuss your application.
For Low Profile
(patent pending)
Low Profile Span-Track
installs between beams
so front beam doubles
as end stop and rear
beam as a loading
impact member. Low
profile track includes a
low profile section with
front and rear hangers.
Low profile track is for
use with Span-Track
framework.
Roller Runways
Full width roller flow track for
use with existing shelves
Model 97
Runways and Span-Track both use full width
rollers for improved carton flow. Roller Runways
require flow rack shelves while Span-Track is a
‘shelf-less’ flow track.
183
Span-Track is a “no shelves required” carton flow
track which provides unsupported spans up to 10 ft.,
handles up to 50 lbs./ft. and can be easily installed
into any type of pallet rack or its’ own framework.
Loading bar
with label
Span-Trak support framework features heavy duty
holder
towers and wide bay beams for use with Cantilever
Span-Track (available straight or knuckled, track
Lock arm
overhangs beams for contouring racks) and Low profile Span-Track (recesses between support beams,
uses only 31/2” total track and beam.) see below.
Key specification:
Left or right adjustable Lengths: 5 ft. - 10 ft.
Track Widths: 9”, 12”, 15”
Roller Centers: 2”, 3”, 4”
Camelback Span-Track
• Low profile
• 31/2” total track & beam
• Long unsupported
spans
• Full width rollers
• 50 lbs./ft. capacity
• No shelves required
• Cantilevered applications available.
• Easy to use framework
components also available. Call T.T.
Pitch
Low profile track
shown in reworked
storage rack frame.
Create a camelback double
sided push back style lastin/first-out flow system using
back to back wide span or
pallet rack. Call T.T. for
details and applications.
What is a Roller Runway?
Runways are carton flow tracks with full width rollers. They
replace plastic wheel track using the existing flow rack shelves.
They offer an affordable upgrade to operations experiencing
track failure and product jam-ups on their plastic wheel tracks.
Runways are designed to drop into the existing shelves. This
retrofit applies to Kingway, Unarco, Interlake, Western Pacific
(Quick-Pick) and Keneco equipment.
Capacity:
Although rollers have more capacity than the plastic wheels, it is
the existing shelf which determines capacity.
Call or FAX
to plan your replacement
upgrade or discuss choices.
Front beam hanger is also a front
end stop. Total depth: 31/2” in the
low profile system.
Rear beam hanger positions track
flush with rear beam for loading.
Track drops in - no tools required
in the low profile system.
Rollers: Full width, 3/4” diameter, aluminum.
Channel: Galvanized steel, 23 gauge, 11/8” x 5/8”
Lengths: Runway can be ordered in 1” increments.
Roller Runways - Model 97:
Nominal
Roller
Between
Comp. # Width
Centers OAW
Frame
2”
1
9”
3”
9 /2”
81/4”
4”
2”
97T
12”
3”
121/2”
111/4”
4
2”
15”
3”
151/2”
141/4
4”
CAT 2000 180-199
6/29/00
2:18 PM
Page 5
SPAN-TRACK – A New Standard in Carton Flow
Superior Carton Flow
Fits Any Pallet Rack –
High Profile Model installs on
any pallet rack beam. Track can
overhang beams for increased
storage space and contouring of
racks. Ideal for loose pick applications. Fully adjustable left,
right, front and back.
No Shelves Ever Needed
Span-Track is a unique, conveyor-like carton flow track. Span-Track sections can be
added to any new or existing pallet rack,
spanning and supported by the pallet rack
beams. This takes advantage of the
strength of the rack structure and makes
maximum use of rack capacity since no
shelves or intermediate supports are needed
(as is the case with plastic wheel track).
Two Models Available
High Profile (right above)
Installs on pallet rack beams. Can overhang front and/or back for contouring racks.
Low Profile (below right)
Installs between pallet rack beams saving
vertical space for higher density live storage.
Both Models Offer:
Now NEW Double Deep Sections
• Shelfless Installation
• Easy Insertion in Any Existing Pallet Rack
• Easy Relocation
• Up to 50 lbs. per ft. capacity
• Unsupported Spans up to 10 ft.
• Full Width Rollers for superior flow
• Three-Year Warranty
Front and Rear End Features:
The front end of Span-Track acts as a raised carton stop. The
rear end has a load bar to withstand impact loading. Both
ends have 2” label holders built right in.
Rollers
Span-Track rollers are 3/4” diameter tempered aluminum with
a full length 3/16” steel axle. Plastic wheel track simply doesn’t compare. Span-Track is backed by a Three-Year Warranty.
And (unlike plastic wheels) they meet the test of repetitive
impact loading.
Very Economical
Add Track.
Two Steps… One Worker…
No Tools.
Front and Rear Hangers are available
for structural beams, formed beams and
step beams. Special hangers are also
available.
At Left: Two Low Profile Span-Track sections
joined end-to-end by a bridge hanger on a
structural beam create Double Deep Live
Storage within a rack. Consistent carton flow
and weight capacities are maintained over the
full span.
Presents the Newest FLOW
Place
Hangers
on Beams.
Low Profile Model installs
between beams, saving vertical
space. Track lengths available
in 1” increments to fit all pallet
rack dimensions. Drop-In
design allows for easy addition to your
existing rack without tools.
Front hanger acts as a front end stop,
rear hanger on
beam absorbs
shock of impact
loading. Both
include 1.5” built
in label holders and labels.
DECK Drop-In Carton Flow Track
for Single Deep Pallet Rack –– Improved Design
FLOW DECK SPAN-TRACK SELECTION GUIDE
FLOW DECK
SPAN-TRACK
Capacities & Lengths
Available Spans
3'0", 3'6", 4'0", 4'6", 5'0"
Capacity:
50 lbs./Ft.
Unique End
Cut fits onto
standard
beams
Built-in Stop
& Label
Holder at
both ends
DO-IT YOURSELF INSTALLATION
'UP FRONT' PRODUCT PRESENTATION
Load & pick from front of rack. No bending, twisting or over-reaching. Orderly storage is maintained.
Flow Deck Span-Track drops between beams of pallet rack for instant,
"ready-to-roll", live storage. No shelves, hangers or retainers required.
Adjust beams, add track. One worker, no tools.
TRACK SECTIONS
Flow Deck sections are available in 3'0", 3'6",
4'0", 4'6" and 5'0" lengths. Track
length must match upright dimension. Side channels are 14 gauge
galvanized steel with built in carton stop
and label holder front and rear.
Galvanized steel
Maximum Density – Cartons
Always Flow to Front
Full Width Rollers: 3/4" diameter
aluminum rollers with galvanized
steel axles. Rollers are full width of
track — 9", 12" or 15" with roller
spacings of 2", 3" or 4" on center.
Pick Tray. Angle
is adjustable from
15 to 35 degrees.
Standard size is
18" deep.
Optional label
holders slide onto
tray front.
PITCH: Front pallet rack
beam must be set lower
than rear beam. Product
handled and upright
connector spacing
determine required
pitch.
ROLLER CENTERS:
Cartons flow best
when supported by at
least 3 rollers. Poor
quality boxes or heavier weights require
closer spacing for flow.
OUT-TO-OUT DIMENSION OF BEAM
UPRIGHT: Critical for
determining proper
track length. Upright
dimension must match
track length ordered.
TYPICAL APPLICATIONS:
Flow Deck
Span-Track
drops into
single deep
pallet racks.
Ideal for
back-toback/ push
back applications.
Pareto's Baythe "80/20"
principle
applied to live
storage-stores
slow movers
above high volume items.
Worker stays
on platform.
Flow Deck
Span-Track
creates continuous product flow for
safe, easy
picking.
Minimum Maximum
Carton
Roller
Length
Centers
___________________
6"
2"
9"
3"
12"
4"
Span-Trak Maximum
Width
Carton
Length
With
___________________
FITS MOST BEAMS:
Flow Deck Span-Track
places onto 15/8" step
beams. 3" and 4"
structural channel
beams and most box
beams.
Drops Between
Beams
9"
12"
15"
131/2"
18"
221/2"
TRACK WIDTH:
Flow Deck Span-Track
provides excellent product
tracking. Firm flat cartons
can be wider than the
track.
Call
Ted Thorsen to
discuss your application
and job conditions. We
will respond promptly
with a detailed and cost
efficent quotation.
184
CAT 2000 180-199
6/29/00
Consider
2:18 PM
Page 6
Gravity Flow Rack to Improve Warehouse Performance
in Order Picking and Restocking
QuikPik® Eliminates Problems With Dated Products
QUIKPIK® IMPROVES EFFICIENCY…
Cut Walking Time and Labor Costs 75% and
Store 100% of Products in Half the Space!
• provides one facing per item instead of an entire bin or pallet location
• employee travel time dramatically reduced
• increases available space
Go from static shelving…
Dated products automatically move forward in the system, so that the first
products stocked are the first to be picked.
…to QuikPik® Flow Rack!
…AND SAVES YOU MONEY!
When to Use
Carton Flow Rack
8 Aisles at 20’+Pickers travel 160 Linear feet
• beverage and liquor
• books and magazines
• clothing
• electronics
• food
• health and beauty aids
• home goods
• hospital and
pharmaceutical
• optical products
• paper and packaging
• perishables
• tobacco products
• videos, cassettes, CD’s
Manufacturing Plants
• JIT assembly
• kitting operations
• work cells
Catalog Fulfillment
Centers
Retail Merchandising
Choosing A Storage System
• for split case or full case
picking
Cubic ft/wk
Storage System
• when many items of
<2
RiveTier Boltless Shelving - Call
different sizes are
stocked (500+)
2-8
QuikPik Carton Flow Rack Model 60
• if items are picked in
6-12
small quantities per
10-17
order
• when at least 2 cubic
15-50
QuikPik – Consult
feet per week is moved
1 Aisle at 20’=Pickers travel 20 Linear feet
Separate Pickers From Stockers
• increased productivity
• improved workflow
• easier supervision
Products commonly picked from QuikPik:
Warehouses and Distribution Centers
• more accurate picking
• provides greatest number of facings
• minimum travel with easy reach
Restocking
Side
Picking
Side
Ergonomics is becoming an increasingly more important
consideration in picking and work environments.
Ergonomics
The National Institute for Occupational Safety
and Health (NIOSH) recommends a 51 pound
6th choice - low visibility, maximum weight limit for lifting compact
objects.
very high reach
Items are always within reach! Merchandise
remains efficiently organized, and is automatically
rotated on a first-in / first-out basis.
Pick Efficiency
Forklift
Aisle
Ready
Reserve
Stocking
Aisle
Carton Flow
Rack
Picking
Aisle
Picking
Aisle
Carton Flow
Rack
Stocking
Aisle
Ready
Reserve
5th choice - low visibility,
Maximum density and pick efficiency are
high reach
achieved by installing as many shelves as pos2nd choice - no bending, sible within the optimal pick zone and arranging
some arm movement
items according to pick frequency.
1st choice - no bending, Worker Efficiency
minor arm movement
Picker efficiency improves when pickers are
able to memorize slot locations.
3rd choice - some bending • Maintain same # of shelves per section
• Maintain same # of slots per shelf
4th choice - deep bending
• Identify merchandise clearly.
Forklift
Aisle
Make better use of your space!
Let
Combining QuikPik Flow
Rack and conveyors can
speed up your picking
operation while maintaining
order and efficiency!
Quote on a QuikPik® Layout and System Tailored to Your Exact Needs
ONE FRAME FITS ALL
Unlike other flow racks, QuikPik® allows both layback
and square front configurations from the same vertical
frame. Our notched shelf frames and T-slot design make
adjustment quick and easy. When your requirements
change, versatile QuikPik is ready to fill your needs.
SYSTEM COMPONENTS
TYPICAL DESIGN CHOICES
Freestanding
If your business requires a single unit
for storage or merchandising, QuikPik
can get the job done.
Vertical Frames
Sway Braces
Guide Rail
• roll-formed 12 gauge steel
• square front and layback
configuration use same frame
• heights from 96” to 336”
• 16 gauge steel (84” c/c or
longer are 14 gauge)
• 4” and 7” heights
• 22 gauge roll-formed steel
channel metal
• extends 5/8” above rollers
Pallet Rack Over the Rear
RollaTrak
Square Front
Layback
• ideal for full case picking • notched shelf frames allow for a
• requires less floor space variety of layback configurations
than layback configuration • maximum pick window for split
case picking
OPTIONAL CONFIGURATIONS
Shelf Frames
• 22 gauge inverted channel
• 12 and 14 gauge steel
• capacity of 50 lbs. per lineal ft. • 3/4” vertical adjustment
• impact resistant rollers
• standard depths from 60”
• rollers are 3/4”d x 3/4”w
to 120” - nonstandard to
• rollers on 11/2” centers
240”
Multi-level Systems
• live load ratings of 125 to
200 lbs. per square ft.
• require 3” x 3” posts in place
of standard flow rack posts
• meet OSHA and
UBC/BOCA requirements
Shelf Options
• 4 shelf types
• optional Impact Tray at rear protects shelf and
product from damage when storing heavy products
• all shelves feature:
- low profile front rail for maximum pick window
- no nuts or bolts- easy adjustability with our
hanger bracket
- durable construction
• notched siderails provide front to back adjustability
and solid connection to vertical frame
This system offers storage directly over the
flow rack for fast moving items, while also maximizing your floor space with two-and-three-tier
storage. This configuration is most effective for
long term storage and items which must be
removed in total pallet quantities.
Converting Pallet Rack To Flow Rack
Using your Universal Hanger Bracket, you can convert your existing pallet rack to flow rack and increase storage space by up to 150^%.
Straight Shelf
• for full-case picking
• least expensive shelf type
Please call
Knuckle Shelf
Takeaway Shelf
Extend Bottom Shelf
Use a takeaway shelf for
return of empty boxes or
totes to stockers.
to present product below
conveyor and use all available space.
185
• for split-case picking
• 12” tilt at front of shelf
• standard 12” knuckle front
available in 3” increments to 24”
• 1/4” masonite tray in knuckle
area
Weld-In Tray
Reverse Knuckle Shelf
• 30” tilt at tray end of shelf • 4” pick window
• 16 gauge steel
• for products that stack flat
• standard 12” tray available in box
in 3” increments to 24”
• largest pick window
Ted Thorsen to discuss your
requirements including layout and flow container and product data,
sizes, quantities, and demand frequency.
has other designs including substitution
of full width rollers for wheel rail tracks.
Please call or fax with your information.
CAT 2000 180-199
6/29/00
2:18 PM
Page 7
Ted Thorsen Basic Gravity Flow Order Picking Systems
Stand alone construction or installation compatible with most pallet rack uprights
The ideal “first-in-first-out” system for volume tote or boxed merchandise. • Redesigned • Improved • Now Stronger than Ever
Typical Static Storage
Needless walking and wasted effort
result because there is no separation between order picking and
restocking functions.
Flow Rack Live Storage
System
Flow Rack efficiently separates
picking and stocking, enabling
you to save significant labor.
Mezzanines
Gravity flow live storage systems can be utilized to increase warehouse cube by
providing a second or third level of either live storage or bulk storage.
Mezzanines can be free-standing or integrated with existing structures to cut
floor space.
Gravity Flow
Flow Rack mezzanine in work.
1. Restockers put
product in rack
2. Order pickers pick
items from cases and
put them into containers on staging conveyor. 3. Transport
conveyor at center
carries away filled
orders. 4. Empty
cases are disposed of
in trash conveyor.
Knuckle front rack with 2
levels of pallet storage
above and take away
conveyor.
Add Flow Rack to Fit Exactly Within Your
Existing System
Ted Thorsen can
design a combination
of shelf and roller
components to hang
or stand efficiently
between the uprights
of your present pallet
rack system, regardless of manufacturer.
This design provides
for pallet rack or
other storage above
the flow rack.
Knuckled shelves for book distribution.
Call or Fax your
requirements for a
prompt quote.
At far right:
15 lanes per level for
eyeglass storage and
pricing.
Ted Thorsen Offers the Latest Developments in Powered
and Gravity Expandable Conveyor Technology…
POWER TRUCK LOADING SYSTEMS
Hinged Roller
Transition
The PowerTrax option takes the work
out of moving conveyors in and out of
trucks for faster, easier, safer loading
and unloading. Simply press a button and PowerTrax will pull your conveyor into a truck.Press the power
button again and PowerTrax will push
yhour conveyor back out to the loading dock floor. Recommended for
truck loading / unlolading systems.
Hinged Roller
Transitions connect
your permanent conveyors to your expandGuide Track
able conveyors allowing
product to flow smoothly
Electronic
Package Stop
from the fixed conveyor to your
Power Trax expandable system.
SUPER OPTICS ELECTRONIC CONTROLS
Call for
PowerTrax
Pricing.
Ted Thorsen’s Best conveyors
bridge the gap between permanent
conveyors and trailers for faster loading
and unloading – perfect for fluid loading and
cross-docking applications. Increase the
productivity of your workforce with the new
BEST/FLEX POWER Conveyor equipped with
SUPEROPTICS and POWERTRAX options.
• Electronic Package Stop
• Indexing
• Zero-Pressure Accumulation
Guide Tracks make expanding or compacting under your permanent conveyor even easier.
SuperOptics Electronic Controls give BEST/FLEX POWER conveyors extra
performance options such as an electronic package stop, indexing, or zero-pressure accumulation for operator convenience and superior product flow control.
186
CAT 2000 180-199
6/29/00
2:18 PM
Page 8
Popular Expandable Conveyor - Skatewheel
or Roller
Best/flex features and options
BEST/FLEX ™
Gravity Flexible Conveyor Systems
Skatewheel and Roller Models
• Unique
DesignAluminum
scissors
are made from a high
tensile alloy using an
extruded ribbed design
for greater strength. We
use bolts to connect the
scissors (no rivets or
clips) for durability.
• Flexible - Easily
converts from a
straight line to a curve
in seconds. You can
make a complete circle with just 24 feet of
conveyor.
• Self Tracking - Packages
follow conveyor path without side rails or engineered
curves.
• AdjustableTelescoping legs made
from heavy duty square
tubing adjust conveyor
height from 281/2" to
411/2".
• PatentedStructural steel
bridge support spans
entire conveyor width
for additional
strength. You can
only get this superior
design from BEST.
Expandable. With a 4:1 expansion ratio
you can store 12 feet of conveyor in a 3
foot area. This lets you save valuable floor
space when the conveyor is not in use.
And because it’s so flexible you can position the conveyor wherever you need it.
Perpendicular Leg
Brackets. (Optional)
Keeps legs perpendicular
to the floor for greater
mobility and strength.
[CALL] per leg set
• Locks in Place- Five inch swivel
casters roll easily and lock in place
while conveyor is in use. Six inch
casters optional.
Side Rails: Although
BEST conveyors are
self-tracking, side rails
are recommended in
accumulation applications. [CALL]/ft. both
sides
Heavy Duty Side Plates:
Rugged construction features reinforced aluminum
side plates. Assembled
with bolts - no rivets or
clips. Standard.
Hinged Roller Transition:
Connects permanent conveyors
with BEST/FLEX or POWER/
FLEX conveyors so product flows
smoothly from the fixed conveyor
to your BEST system. [CALL]
Heavy Duty Casters: Swivel casters roll easily and lock in place
when that feature is needed.
5”-Standard
6”-[CALL] per leg set
Please Specify Your Choice of Steel or Nylon Skatewheels
Roller Gravity Skatewheel Gravity Conveyors
Axle Centers are 5" when expanded. Optional 3" and 4" axle centers available on roller and skatewheel
models. Conveyor Height is easily adjustable from 281/2" to 411/2" on all models.
Extended Lengths: BEST/FLEX conveyors are available any length.
Model
No.
Skate
Wheels
Per
Width Axle
Est.
Ship
Wt.
Price
Model
No.
Skate
Wheels
Per
Width Axle
Est.
Ship
Wt.
Price
Model
No.
BEST/FLEX 200 (200 LBS. CAPACITY PER LINEAL FOOT)
B/F200-18-8
18 in.
7
122 lbs. Call B/F200-24-8 24 in.
9
138 lbs. Call
B/F200-30-8
B/F200-18-12
18 in.
7
171 lbs. Call B/F200-24-12 24 in.
9
197 lbs. Call
B/F200-30-12
B/F200-18-16
18 in.
7
226 lbs. Call
B/F20024-16 24 in.
9
256 lbs. Call B/F200-30-16
B/F200-18-20
18 in.
7
282 lbs. Call B/F200-24-20 24 in.
9
320 lbs. Call B/F200-30-20
B/F200-18-24
18 in.
7
338 lbs. Call B/F200-24-24 24 in.
9
384 lbs. Call B/F200-30-24
BEST/FLEX 300 (300 LBS. CAPACITY PER LINEAL FOOT)
B/F300-18-8
18 in.
7
132 lbs. Call
B/F300-24-8 24 in.
9
177 lbs. Call
B/F300-30-8
B/F300-18-12
18 in.
7
184 lbs. Call B/F300-24-12 24 in.
9
251 lbs. Call
B/F300-30-12
B/F300-18-16
18 in.
7
245 lbs. Call B/F300-24-16 24 in.
9
332 lbs. Call
B/F300-30-16
B/F300-18-20
18 in.
7
307 lbs. Call B/F300-24-20 24 in.
9
415 lbs. Call
B/F300-30-20
B/F300-18-24
18 in.
7
357 lbs. Call B/F300-24-24 24 in.
9
498 lbs. Call
B/F300-30-24
BEST/FLEX ROLLER (150 LBS. CAPACITY PER LINEAL FOOT)
Roller
B/FR-18-8
18 in.
155 lbs. Call
B/FR-24-8
24 in.
170 lbs. Call
B/FR-30-8
B/FR-18-12
18 in. 1.38” 225 lbs. Call
B/FR-24-12
24 in. 1.38” 240 lbs. Call
B/FR-30-12
diam. 5”
diam. 5”
B/FR-18-16
18 in.
290 lbs. Call
B/FR-24-16
24 in.
305 lbs. Call
B/FR-30-16
centers
centers
B/FR-18-20
18 in.
360 lbs. Call
B/FR-24-18
24 in.
375 lbs. Call
B/FR30-18
B/FR-18-24
18 in.
425 lbs. Call
B/FR-24-24
24 in.
440 lbs. Call
B/FR-30-24
Heavy-Duty option includes 1.9” rollers. 8” casters, 2” side plates, heavier legs [CALL]/ft. - Expanded
187
Extend-a-Stick.
(Optional) Provides
an easy transition
from truck bed to
BEST/FLEX conveyor.
Axle Connecting
Connect two or more
skatewheel conveyors or connect to
existing equipment.
[CALL] ea./set
Quantity Discounts
Available Call
Impact Supports. (Optional)
Built into the conveyor - not an
“add on”. Offers extra support
on the infeed end where packages are loaded onto the conveyor. Call for price for 4 ft.
section
Skate
Wheels
Per
Width Axle
30 in.
30 in.
30 in.
30 in.
30 in.
Skatewheels
BEST/FLEX conveyors can be ordered
with steel or black
nylon skatewheels. Please specify your
choice.
Est.
Ship
Wt.
Leg Connect
Connect two or more
roller or skatewheel
conveyors. Just push
the conveyors together and engage the
locking lever.
[CALL]/set
Package Stop.
(Optional) Stops cartons
at the end of the conveyor and folds down easily
when not in use.
[CALL]/set
Standard
Lengths
Compacted/
Expanded
Leg
Sets
per unit
2 ft. to 8 ft.
3 ft. to 12 ft.
4 ft. to 16 ft.
5 ft. to 20 ft.
6 ft. to 24 ft.
3
4
5
6
7
Call
Call
Call
Call
Call
2 ft. 8 in. to 8 ft.
4 ft. to 12 ft.
5 ft. 4 in. to 16 ft.
6 ft. 8 in. to 20 ft.
8 ft. to 24 ft.
3
4
5
6
7
Call
Call
Call
Call
Call
2 ft. 8 in. to 8 ft.
4 ft. to 12 ft.
5 ft. 4 in. to 16 ft.
6 ft. 8 in. to 20 ft.
8 ft. to 24 ft.
3
4
5
6
7
Price
10 152 lbs. Call
10 225 lbs. Call
10 270 lbs. Call
10 338 lbs. Call
10 406 lbs. Call
30 in. 10 196 lbs.
30 in. 10 276 lbs.
30 in. 10 364 lbs.
30 in. 10 455 lbs.
30 in. 10 546 lbs.
Roller
30 in.
185 lbs.
30 in. 1.38” 255 lbs.
diam. 5”
30 in.
320 lbs.
centers
30 in.
390 lbs.
30 in.
455 lbs.
Length
Extend-a-Stick
Pricing
Steel Skates:
18" x 60" .....[CALL]
24" x 60" .......[CALL]
30" x 60" .......[CALL]
CAT 2000 180-199
6/29/00
2:18 PM
Page 9
Introduces Improved
POWER/FLEX in two Models
NEW No Chain! No Adjustment! No Hassle!
Expandable. With a 3:1 expansion ratio you
can store 12 feet of conveyor in a 4 foot area.
This lets you save valuable floor space when
the conveyor is not in use. And because it’s so
flexible you can position the conveyor wherever
you need it.
• Every Roller is Powered - No Dead
Spots. Power is transmitted to every
roller by durable polyurethane belts
similar to line shaft conveyors. Line
speed is infinitely adjustable from 0 to
120 FPM.
• 1.5” rollers. Zinc plated for longer life.
Heavy Duty model available with 1.9”
rollers.
• Convenient. Control box is located in
middle of conveyor. On/Off switch
located at both ends for easy access.
• Reversible. Conveyor is reversible at
the flip of a switch. No special wiring.
Operates on 110 volt AC (220 volt
available, consult factory).
QUANTITY DISCOUNTS
AVAILABLE. CALL
• 11/2” Side Plates. Ribbed design aluminum alloy for strength. Assembled
with shoulder bolts - no flimsy rivets (2”
side plates on Heavy Duty 1.9” roller
model).
• Easy Maintenance. Durable construction requires little maintenance. Rollers
remove easily from the top if belt
needs replacing. (No chains!)
PowerFlex and
BestFlex in a mail
order distribution
application.
Multiple units are
connected.
• Casters With Brakes. Six inch swivel
casters roll easily and lock in place
while conveyor is in use. (8” casters on
Heavy Duty 1.9” roller model).
• Proven Design. Hundreds of units in
daily use throughout the U.S., Canada,
Mexico and elsewhere.
POWER/FLEX is available
with gravity impact sections
at the conveyor infeed end
for receiving applications.
POWER/FLEX™ WITH 1.5” ROLLERS Flexible Power Roller Conveyor System
Adjustable Telescoping legs
made from heavy
duty square tubing
adjust conveyor
height.
Standard
Leg
Roller
Lengths
Adjustable Sets
Axle
Approx.
Model
Capacity
Compacted/
Conveyor
Per Centers Shipping
Number
Per Ft. Width Expanded*
Height
Unit (Extended) Wt.
Price
P/F (1.5)-18-12 100 lbs. 18 in. 4 ft. to 12 ft. 311/2” to 441/2”
5
5 in.
320 lbs. [CALL]
8
5 in.
635 lbs.
[CALL]
11
5 in.
950 lbs. [CALL]
1
1
P/F (1.5)-18-48 100 lbs. 18 in. 16 ft. to 48 ft. 31 /2” to 44 /2”
14
5 in.
1,265 lbs. [CALL]
5
5 in.
375 lbs.
[CALL]
1
1
8
5 in.
745 lbs.
[CALL]
11
5 in.
1,120 lbs. [CALL]
14
5 in.
1,490 lbs. [CALL]
5
5 in.
430 lbs.
[CALL]
8
5 in.
860 lbs.
[CALL]
11
5 in.
1,285 lbs. [CALL]
1
1
14
5 in.
1,715 lbs. [CALL]
_____________________________________________________________________________________
POWER/FLEX™ WITH 1.9” ROLLERS Heavy Duty Flexible Power Roller Conveyor System
5
5 in.
370 lbs. [CALL]
8
5 in.
740 lbs.
[CALL]
11
5 in.
1,105 lbs. [CALL]
14
5 in.
1,475 lbs. [CALL]
_____________________________________________________________________________________
5
5 in.
410 lbs.
[CALL]
8
5 in.
820 lbs.
[CALL]
11
5 in.
1,230 lbs. [CALL]
14
5 in.
1,640 lbs. [CALL]
_____________________________________________________________________________________
5
5 in.
450 lbs.
[CALL]
8
5 in.
900 lbs.
[CALL]
11
5 in.
1,350 lbs. [CALL]
14
5 in.
1,800 lbs. [CALL]
_____________________________________________________________________________________
Drive Motor Specifications for both models: Line speed infinitely adjustable from 0 to 120 feet per minute.
Multiple drive motors • Drive motors feature 1/8 H.P. 90 volts DC with 110 volts AC converter • Duty
Cycle: 300 times per hour • On/Off switches at both ends of conveyor for easy access. Reversible at the
flip of a switch.
*NOTE: POWER/FLEX conveyors are available in any length, for lengths other than shown. Consult
POWER/FLEX ROLLER OPTIONS:
• Package Stop . . . . . . . . . . . . . . . . . . . . . [CALL]
• Leg Connect Bracket . . . . . . . . . [CALL]
• 11/2” Side Rails (both sides). . . . [CALL]
• Impact Section . . . . . . . . . . . . . consult factory
• 3” Axle Centers. . . . . . . . . . . . . . . . consult T.T.
• 4” Axle Centers . . . . . . . . . . . . . . consult T.T.
• SuperOptics Package Stop Kit . . consult T.T.
• SuperOptics Package Index Kit . . consult T.T.
Drive pulleys with precision bearings are quieter, more durable and transfer more power to
the rollers.
Optional SuperOptics Located on infeed to adjust the
space between cartons for
easy bar code reading.
Provides ZERO pressure accumulation for easy carton handling. Also located on discharge end to provide electronic package stop.
Call
for pricing.
Leg Connect Brackets.
(Optional) Connect two or more
roller or skate-wheel conveyors.
Just push the conveyors together
and engage the locking lever.
[CALL]/set
Package Stop. (Optional)
Stops cartons at the end of the
conveyor and folds down easily when not in use. [CALL]
Axle Centers. Standard axle
centers are 5". Optional 3" and
4" axle centers are available on
roller or skatewheel models.
Call
for pricing.
Side Rails: Prevents cartons
from skewing off conveyor in
accumulation applications.
[CALL]/ft. Both Sides
188
CAT 2000 180-199
6/29/00
2:18 PM
Page 10
NESTAFLEX® Expandable Conveyor •New Features •State of the Art Design
■ 175 LB/FT CAPACITY
NestaFlex 175
Gravity Skate Wheel Conveyor
The 175 is a flexible gravity conveyor specifically
designed for handling multi-sized packages in lowto-medium volume applications. All-steel construction provides structural integrity when the conveyor
is fully extended or configured in simple or compound curves. The 175 is frequently used in shipping and receiving departments or on assembly
lines. Extended lengths to 60 feet.
■ 275 LB/FT CAPACITY
NestaFlex 275
Gravity Skate Wheel Conveyors
Nesta Flex 200 Gravity Roller
Conveyors
The 275 is a heavy-duty, gravity conveyor that
features double-cross braces and double-wall
inner legs for added support. The all-steel reinforced leg and frame designs provide the
strength and durability necessary to handle
heavy cartons. The 275 is ideal for manufacturing, high-volume receiving and distribution
applications. Extended lengths to 60 feet.
The Roller 200 is a versatile conveyor specifically designed for materials with flat and complex
bottoms. It features double crossbraces and reinforced inner legs for added strength. All-steel
construction provides structural integrity when
the conveyor is fully extended or configured in
simple or compound curves. It is ideal for manufacturing, assembly, packaging and distribution
applications.
Capacity with 51/4”
Axle Centers - Fully
extended - 175 pounds
per lineal foot.
Each conveyor is
equipped with one
set of couplers to
link individual conveyors together
■ 200 LB/FT CAPACITY-Roller
Capacity with 51/4” Axle Centers
Fully extended - 275 pounds per
lineal foot.
Roller 200 is
ideally suited
for moving
materials with
complex bottoms.
Note: For conveyors over 24'
extended, a combination of
leg height adjustments may
be required to achieve proper
gravity flow. Consult factory
for details.
Incremental height marks
are provided for uniform
height/pitch adjustment to
achieve gravity flow and
banked curves.
Axle Centers - Standard 51/4”
axle centers. To accommodate
small packages, restrictors are
available for 3” or 4” centers.
Box stop is standard equipment
and serves as a
convenient pushpull handle.
Telescoping inner legs provide height/pitch
adjustment to achieve gravity flow and banked
curves.
Skate Wheel Choice for both #175 and #275:
Black Polymer with 7 steel ball bearings in a captive race.
NN - Red Nylon with nylon bushing.
SSteel Skate with steel ball bearings.
Height Adjustment on all units:
Standard: 28” to 44”
Optional: 20” to 28”, 25” to 38”, 36” to 52”
Casters: 5” x 11/2” swivel caster with side foot brake.
Warranty: One year - frame and assembly - Style #175
Two year - frame and assembly - Style #275
Height Adjustment
Standard: 28” to 36”
Optional: 24” to 28”, 36” to 44”,
44” to 52”
4-point bolted leg connection adds structural support for
heavy materials.
NP -
The 275 easily contracts when not in use - box
stop/handle is standard equipment.
Impact sections available.
Heavy duty Casters are Standard
Nestaflex® 175 Conveyor 14” Width
Other Sizes 8’ to 60’ - Call
SKATE WHEELS
114-12
114-16
114-24
114-36
14”
14”
14”
14”
118-12
118-16
118-24
118-36
18”
18”
18”
18”
124-12
124-16
124-24
124-36
24”
24”
24”
24”
189
Leg
Approx. Polymer (NP)
Sets/ Skates/ Ship.
or Nylon
Steel
Unit
Axle
Wt.
(NN)
(S)
3.20’ - 12.85’ 4
6
165#
4.16’ - 16.80’ 5
6
210#
Call for prices
6.08’ - 24.67’ 7
6
280#
8.97’ - 36.48’ 10
6
430#
3.20’ - 12.85’ 4
6
195#
4.16’ - 16.80’ 5
6
250#
Call for prices
6.08’ - 24.67’ 7
6
335#
8.97’ - 36.48’ 10
6
500#
3.20’ - 12.85’ 4
9
230#
4.16’ - 16.80’ 5
9
295#
Call for prices
6.08’ - 24.67’ 7
9
400#
8.97’ - 36.48’ 10
9
595#
Heavy-Duty Casters - Standard: 5” x 11/2” swivel caster
with heavy-duty stem. Casters with swivel/wheel lock pedal
brakes are provided on the first and last leg sets.
Warranty - Two year.
®
NESTAFLEX 175 CONVEYOR
Adj.
Length
4-point bolted leg connection adds structural
support for heavy
Box Stop/Handle
materials.
Heavy-duty 11/8” OD, 12-gauge
steel tubing with 1/4” steel brackets, zinc plated. Box stop
folds down when connecting the conveyor to equipment or
other conveyors. The box stop is also a convenient
push/pull handle.
Couplers - To link conveyors together, each unit is
equipped with one set of 1/4” steel couplers opposite the box
stop end. couplers may also be added to the box stop end.
®
Model
Number Width
The roller 200 easily
contracts when not in
use-box stop/handle is
standard equipment.
Capacity with 51/4”
Axle Centers - Fully
extended-200 pounds
per lineal foot.
Rollers - SR-13/8’ OD,
galvanized steel rollers
with sealed ball bearings and spring-loaded
axles.
NESTAFLEX 275 CONVEYOR
SKATE WHEELS
Other Sizes 8’ to 60’ - Call
Model
Number Width
418-12
418-16
418-24
418-36
18”
18”
18”
18”
424-12
424-16
424-24
424-36
24”
24”
24”
24”
430-12
430-16
430-24
430-36
30”
30”
30”
30”
Adj.
Length
Leg
Approx. Polymer (NP)
Sets/ Skates/ Ship.
or Nylon
Steel
Unit
Axle
Wt.
(NN)
(S)
3.60’ - 12.21’ 4
6
220#
4.62’ - 15.88’ 5
6
285#
Call for prices
6.67’ - 23.21’ 7
6
380#
9.94’ - 35.08’ 10
6
575#
3.60’ - 12.21’ 4
9
255#
4.62’ - 15.88” 5
9
335#
Call for prices
6.67’ - 23.21” 7
9
450#
9.94’ - 35.08’ 10
9
675#
3.60’ - 12.21’ 4
12
300#
4.62’ - 15.88’ 5
12
400#
Call for prices
6.67’ - 23.21’ 7
12
525#
9.94’ - 35.08’ 10
12
790#
Nestaflex Model 200
Roller Conveyor
Specifications
18” Widths
Price
Model
Rollers per Galv.
Section Rollers
218-12 SR
9
[CALL]
218-16 SR
9
[CALL]
218-24 SR
9
[CALL]
218-36 SR
9
[CALL]
24” Widths
Price
Model
Rollers per Galv.
Section Rollers
224-12 SR
9
[CALL]
224-16 SR
9
[CALL]
224-24 SR
9
[CALL]
218-36 SR
9
[CALL]
Other Sizes 8’ to 40’ Available Call
Length Adjustment
With 51/4” Axle Centers
Model Contracted/ Leg Sets
Extended Per Unit
12-SR 3’ 9” - 12’ 2”
4
16 SR 4’ 10” - 15’ 10”
5
24 SR 7’ 0” - 23’ 2”
7
36 SR 10’ 6” - 35’ 1” 10
CAT 2000 180-199
6/29/00
2:19 PM
Page 11
NESTAFLEX® Heavy Duty Gravity and Powered Designs
Offer Advanced Features and Exceptional Performance
NestaFlex ■ 375Lb./Ft. Capacity Gravity Conveyor
NESTAFLEX 375 GRAVITY CONVEYOR SYSTEMS
The 375 is an application-specific gravity conveyor designed for high-volume distribution centers.
The pitch is preset to meet individual materials handling requirements for shipping and receiving.
For shipping applications, the 375 System includes the gravity flow conveyor, transition units and
store-away system. For receiving applications, the 375 System includes the gravity flow conveyor
and a heavy-duty impact conveyor. Leg heights are fixed.
A 4° reinforcing bend keeps legs perpendicular
when conveyor is fully extended.
Skate Wheel Options
NP-Black Polymer
Permanent Quick
Connect (Pat.
Pending)
No tools needed for a
secure easy attachment of multiple unit.
S-Steel
Shipping Accessories - Prices
Below
Transition Units:
Standard Roller: Spring-loaded rollers
within a rigid steel frame. Hinged
mounting plate bolts to fixed conveyor,
allowing units to ride up and down as
conveyor is extended or contracted.
Herringbone Option: Centers cartons
on roller transition.
Slider Plate (not shown): 11-gauge,
zinc-plated steel. Designed to reduce
materials transition speed.
Store-Away System:
Guide Rail ensures proper alignment of
conveyor in stored position beneath
fixed feeder conveyor.
Receiving Accessories - Prices
Below
Impact Conveyor: Permanent
Nestaflex Rigid Impact Conveyors
designed for high-volume receiving
applications. Steel skate wheels within
a rigid aluminum frame. Steel mounting
plate is provided for conveyor connection.
Built-In Impact: Integral, reinforced
end-section with 3” axle centers and
steel skate wheels.
Capacity with 51/4” Axle
Centers
Fully extended-375 pounds per
lineal foot.
Skate Wheels
NP-Black Polymer with 7 steel
ball bearings in a captive race.
S-Steel Skate with steel ball
bearings.
Axle Centers
Standard 51/4” axle centers. To
accommodate small packages,
restrictors are available for 3” or
4” centers.
Leg Sets and 4-Point
Connection
11/8” OD, 12-gauge steel tubing
with welded double crossbraces,
zinc plated.
Height Adjustment
Preset individual leg heights are
application specific. To maintain
gravity flow a pitch of 5/16” per
foot is recommended. Conveyor
height ranges from a minimum
of 21” to a maximum of 50”.
Consult TT for design assistance.
Box Stop/Handle
Heavy-Duty 11/8” OD, 12-gauge
steel tubing with 1/4” steel brackets, zinc plated. Box stop folds
down when connecting the conveyor to equipment or other conveyors. The box stop is also a
convenient push/pull handle.
Couplers
To link conveyors together, each
unit is equipped with one set of
1
/4” steel couplers opposite th
box stop end. Couplers may
also be added to the box stop
end.
Casters
6” x 2” swivel caster with heavyduty stem. Casters with
swivel/wheel lock pedal brakes
are provided on the first and last
leg sets.
Warranty
Two year.
Specifications and Prices - Other sizes available from 8' to 60'. Call
24” Widths
Skate
Wheels
Model Per Axle
624-12
624-16
624-24
624-36
624-48
9
9
9
9
9
30” Widths
Skate
Wheels
PRICE
Model Per Axle
NP
PRICE
NP
S
$ 985.60 $1,051.00
1,197.35 1,278.20
1,763.30 1,874.95
2,621.00 2,783.55
3,696.00 3,923.15
Accessories with prices
Impact Section
24” Width
[CALL]
30” Width
[CALL]
630-12
630-16
630-24
630-36
630-48
12
12
12
12
12
Standard Transition
[CALL]
[CALL]
Call for prices
S
Ted Thorsen.
Herringbone Transition
[CALL]
[CALL]
Slider Plate
[CALL]
[CALL]
NestaFlex Power 100
Powered Flexible Conveyors
The Power 100 conveyors are designed to automate materials handling applications. They can be used as standalone units or in combination with permanent or portable
conveyors in manufacturing, assembly, distribution and processing facilities.
Two standard models are available: an All-Drive Roller
model and an O-Ring model.
Consult Ted Thorsen for loading, speed and design assistance when specifying powered conveyors.
Capacity with Maximum 51/4” Axle Centers
Fully extended - Maximum 100 pounds per lineal foot with
75 pounds impact loading per roller. Fixed speeds available
30, 40, 60, 85, 120 F.P.M.
Conveyor Designs:
All-Drive Model - Combination of self-contained motorized
drive rollers and rows of skate wheels within each bed section.
O-Ring Model - Combination of self-contained motorized
drive rollers connected to non-motorized rollers with
polyurethane O-Ring drive belts and rows of skate wheels
within each bed section.
All-Drive
Model
O-Ring
Model
Flat bottom corrugated will normally power up a 3°-4°
incline.
Available Widths: 18”, 24”, 30”
Extended lengths: From 12’ to 60’
Warranty: Two years - frame and
assembly
Nestaflex powered conveyors are driven by self-contained,
brushless induction motorized rollers.
Electrical Quick Connect: The Electrical Quick Connect is
provided to simplify installation of a power conveyor.
Prewired at the factory, the connectors are UL-approved
plastic twist-lock units. A three-wire connector set is
employed across every physical break of a conveyor to
power the motorized rollers. A two-wire connector set is
used at the coiled cord's end to electrically connect the
emergency stop buttons and optional optics sensor.
Typical Prices for selected models - Length
18” All Drive - #518-23 - [CALL] - 23’ 4"L. - Poly
30” All Drive - #530-37 - [CALL] - 37’ 7”L.- Steel
24” O-Ring - #524-160R - [CALL] - 16’ 1”L. - Poly
18” O-Ring - #518-470R - [CALL] - 48’ 4”L. - Steel
30” O-Ring - #530-300R - [CALL] - 30’ 4”L. - Poly
POPULAR ACCESSORIES: MODELS 175 and 275
Length Adjustment
With 51/4” Axle Centers
Bed
Contracted/
Leg Sets Sections
Extended
Per Unit
Per Unit
3’ 8” - 12’ 3”
4’ 8” - 15’ 11”
6’ 8” - 23’ 3”
10’ 3” - 35’ 4”
14’ 4” - 49’ 5”
■ 100 Lb./Ft. Capacity Power
Conveyor
4
5
7
10
14
3
4
6
9
13
Guide Rail
23.10/Ft
23.10/Ft
Couplers: All conveyors equipped with one set of couplers
on end opposite box stop. Additional set of couplers on box
stop end.
[CALL] per conveyor.
Heavy-duty Casters:
5” x 11/2” with swivel and wheel lock pedal brake.
[CALL] per leg set.
Swing Stick Extension:
Model #: 314-05S-STK, Width: 14”, Skate Wheel: Steel,
Approx. Wt: 45#, Price: [CALL]
Model #: 318-05S-STK, Width: 18”, Skate Wheel: Steel,
Approx. Wt.: 48#, Price: [CALL]
Model#: 324-05N-NSTK, Width: 24”, Skate Wheel: Nylon,
Approx. Wt.: 38#, Price: [CALL]
Built in one end Impact sections - Add [CALL]
Leg Locks - [CALL]/Leg Set
190

Gravity Conveyor Accessories

Transcription

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