Catalogue 2012 - Section J Power Products

Transcription

Section J
Power Products
OVERHEAD LINE PRODUCTS
Split Bolt Connectors
J2
Full Tension Copper Sleeves
J3
Parallel Groove Clamps - Copper, Aluminium & Bi-Metal
J4 - J5
Insulation Piercing Connectors for ABC
J6 - J7
House Service Connectors
J8 - J9
Strain Clamps & Suspension Clamps for ABC
Lugs & Sleeves for ABC
J10 - J11
J12
Aluminium Sleeves - Overhead Line
J13 - J14
Insulating Covers, Mats & Tiger Tails
J15
Copper Braids
J16 - J17
UNDERGROUND SYSTEMS
Pits, Pillars & Fuse Panels & Shrouds, Labels & Accessories
J18 - J28
URD Connection System with Crimp & Bolted Lugs
J28 - J30
URD Terminal Blocks
Portable Earthing Equipment, Earth Rod & C Connectors
Warning Marker Tape & Guides
J31
J33 - J35
J36
Cable Stockings & Accessories
J37 - J40
Cable Installation Equipment
J41 - J53
Manhole Guards & Tests
J54 - J55
Split Bolt Connectors
SBC - Split Bolt Connectors
CABAC has a complete range of split bolts that are used for tapping or joining aerial hard drawn
copper conductors or insulated copper conductors. The split bolts are made from a hard grade
high conductivity brass with a captive saddle which applies a distributed pressure to conductors,
to comply with ESAA specifications.
The split bolts have the same head dimensions as the norm in the market so that a standard
linesman’s spanner will fit. They can be supplied in natural brass or electro tinned.
SPLIT BOLT CONNECTORS
CatalogueCatalogue
Max
No.
No.
Conductor
Natural Brass Electro Tinned
Size (mm2)
7
–SBC12T
25 6.6 –50
SBC22SBC22T
16
5.3
Type A
50
SBC24SBC24T
35
8.3
Type B
50
SBC25SBC25T
70
10.9
Type C
25
SBC26SBC26T
95
12.9
Type D
20
SBC28SBC28T
185
18.5
Type E
5
3.9
Catalogue No. Kit Contents
3 x SBC22
2 x SBC24
1 x SBC25
1 x SBC26
A
Part No
A (mm)
SBC9
19.5
SBC12
28.5
SBC22
30.0
SBC24
36.5
SBC25
44.5
SBC22
SBC26
50.8
SBC24
SBC28
66.8
Technical Data
Split bolts with lug palm attachments for terminating onto air break switchgear.
They are supplied electro tinned, with a 10 or 12mm hole in palm.
SBC22L
A
SBC24L
SBC26L
SBC22T with Lug Palm
Conductive Material : Copper alloy
Operating Temperature : -55°C to 100°C
Electroplating Material: Tin 99.7% pure
Accepting Authorities
Energy Australia
Rail Services Australia
Integral Energy
Country Energy
ENERGEX and many other recognised
authorities.
A
C
Part No.
SBC22L
SBC24L
SBC26L
A (mm) B(mm) C(mm)
52.00 19.00
75.00 25.50
85.00 31.75
3.25
3.25
3.25
B
Split Bolt Shrouds
• Plastic shroud for insulating split bolts
SBC22SH SBC22 Plastic Covers
53.50mm
8mm
27mm
Part No
SBC9
SBC12
SBC25
SBC26
SBC - Split Bolt Connectors - Lug Palm Type
SBC22L
SBC24L
SBC26L
J2
Slot Width
–100
Split bolts are available in handy merchandiser packs, for store merchandising.
SBC22/K
SBC24/K
SBC25/K
SBC26/K
Slot Width
A
–SBC9T
Part No.
B
Slot ESAA Box
Width
Cross-
Qty
(mm) Reference
A (mm) B(mm) C(mm)
52.00 19.00
75.00 25.50
85.00 31.75
3.25
3.25
3.25
SBC28
Full Tension Copper Sleeves
Copper Compression Sleeves
Copper Compression Sleeves are designed to accommodate stranded hard
drawn copper overhead conductors and comply with the full tension testing
requirements of AS 1154.1. These sleeves are easily and quickly crimped
onto the conductor using hexagonal dies and the HT51 hydraulic crimper, or
any larger hydraulic crimper. The finished joint is shorter and less bulky than
the McIntyre sleeve. It replaces twisting of the conductor required for the
installation of McIntyre sleeves.
CABAC’s Copper Compression Sleeves are made from 99.9% high
conductivity copper. Plastic plugs are fitted into the ends of the sleeve to
prevent foreign material entering the sleeve prior to crimping the conductor.
Compression lines are marked on each end of the sleeve to indicate the
position and the number of compressions required. An indent in the centre
of the sleeve acts as an internal stop to ensure conductors are inserted to
the correct length.
L
PT6
6
PT10
10
PT16
16
7/1.63, 7/1.70
PT25N
25
7/2.00, 7/2.03
PT35
35
PT42
42
PT50
50
PT70N
70
7/1.04, 7/1.12
80
81
M82-50
8.2
6
83
6.8
M96-50
9.6
6
7/2.62
115
8.5M115-50
11.5
5
7/2.75
115
9.0M132-50
13.2
5
19/1.70
115
9.5M132-50
13.2
5
115
11.0
15.8
5
ECW-H3D
4
M82-50
M148-50
MSS-C120-42-18V
8.2
5.2
HT131-UC
4.5M82-50
HT131-C, B131-C
4
19/2.00, 19/2.11
3.5
HT51
8.2
7/1.35
80
A/F
No. of
Hex Die Crimps
(mm)
per end
PT95
95
19/2.56
196
13.0M190-50
19.0
8
PT134
134
19/3.00
195
16.5M190-50
19.0
8
Note: Contact CABAC Engineering Department before using a PT sleeve on any conductor that is not listed.
Technical Data
Conductive Material
Copper
99.95% pure
Oxygen Content
30 ppm
Tensile Strength
200 MPa
Ductile Rating
40%
Final Metal State Fully annealed
FULL TENSION COPPER SLEEVES
Nominal Dimensions (mm)
Catalogue Conductor
Stranding
Nominal Crimp
Tooling
No.
(mm2)
No./Dia.
L
ID
Die
5 Tonne
Operating Temperature
-55°C to 100°C
Plating
Note this product is not plated due to limited shelf life expectancy.
General Electrical Properties
Total Conductivity 99.7% IACS
Total Resistivity
1.738 micro-ohms cm
Conformant Standards
AS 1154
Energy Australia
Electricity Services Victoria
Energex
Western Power - and many other recognised authorities.
J3
Parallel Groove Clamps
COPPER AND ALUMINIUM
Copper Parallel Groove Clamps
CABAC Copper Parallel Groove Clamps are used for tapping or joining
hard drawn or annealed copper conductors.
• These clamps are forged, not extruded, which creates a high strength clamp
• Slotted holes allow adjustment for varying conductors on each side
•H
igh strength bolts, and tapped threads in the clamp base allow
tightening to high torques with a single spanner
• Forged design allows “gripping grooves” to be forged into the
conductor clamp area, for greater conductivity, and pull strength
Catalogue
Conductor BoltDimensions (mm) Torque
No.
Range
Dia.
B
L
H
(Nm)
(mm2)
One Bolt
CUPG10/70 10-70 M8 372429 20
PARALLEL GROOVE CLAMPS
Two Bolt
CUPG6/70-2B
6-70
2 x M8
37
38
29
CUPG10/95-2B 10-95
2 x M10
45
46
36
44
CUPG16/150-2B 16-150
2 x M10
53
52
40
44
Technical Data
Conductive Material
Final Metal State
Conformant Standard
Copper 99.95% pure
Forged
-55°C to 140°C
AS1154
Ergon, Powercor
Aluminium Parallel Groove Clamps
CABAC Aluminium Parallel Groove Clamps are used for tapping or joining
AAC, AAAC or ACSR overhead conductors.
• These clamps are forged, not extruded, which creates a high strength clamp
• Slotted holes allow adjustment for varying conductors on each side
• Galvanised nuts and bolts allow tightening to high torques with a
single spanner
• Forged design allows “transverse gripping grooves” to be forged into
the conductor clamp area, for greater conductivity, and pull strength
Catalogue
Conductor BoltDimensions (mm)
No.
Range
Dia.
B
L
H
(mm2)
Two Bolt
ALPG16/70-2B 16-70
2 x M8
37
49
40
Torque
(Nm)
20
ALPG16/120-2B 16-120
2 x M8
45
55
50
20
ALPG 35/185-2B 35-185
2 x M10
57
65
60
44
Three Bolt
ALPG35/300-3B 35-300
3 x M10
65
105
70
44
Technical Data
Conductive Material
Final Metal State
Conformant Standard
J4
20
Aluminium 99.6% pure
Forged
-55°C to 140°C
AS1154
Ergon, Powercor
Parallel Groove Clamps
Bi-Metal Parallel Groove Clamps
CABAC Bi-Metal Parallel Groove Clamps are used to tap or
join copper conductor to aluminium overhead
conductor AAC, AAAC or ACSR.
• Forged from 99.6% pure aluminium
• Copper inlay impact welded in one groove
• Slotted bolts allow varying conductor sizes in each groove
• Tightened onto the conductors using galvanised 8.8mm bolts
• Galvanised nuts allow the clamp to be tightened with
the use of a single spanner at higher torques
• Beville washers maintain clamping pressure
• Clamps are ultrasonically tested to check bonding between
copper inlay and aluminium
• Individually packed in plastic bags
H
B
C
A
L
L
A
Range (mm2)
Aluminium
Copper
Dimensions (mm)
B
W
H
Bolt
Torque
Diameter (Nm)
Two Bolt
BPG70/50
BPG150/95
70-16 (11-5mm)
150-25 (16-6mm)
50-6 (9-2mm)
95-10 (13-4mm)
40
50
42
46
45
46
2 x M8
2 x M8
20
20
Three Bolt
BPG185/185
BPG300/240
185-35 (19-7mm)
300-50 (23-9mm)
185-35(19-7mm)
240-35 (21-7mm)
98
106
56
65
66
76
3 x M10
3 x M10
44
44
Technical Data
Conductive Material
Aluminium 99.6% pure
Copper stalk 99.95% pure
-55°C to 100°C
Joint Interface
Friction Welded
Conformant Standard
AS 1154
Energy Australia
Country Energy
Western Power - and many other
recognised authorities.
U Bolt Parallel Groove Clamp
The U-Bolt Parallel Groove Clamp has been designed to assist in the quick and
effective way for joining overhead lines together. It is available in both aluminium
and bi metal version and is suited to size 95/240mm2.
Catalogue
ConductorDimensions (mm) Torque
No.
Range
L
W
H
(Nm)
(mm2)
ALPG95/240U95-240 83.5 62.5 83.0*80
Front View
H
L
BPG95/240U^95-240 83.5 62.583.0*80
*This measurement includes the U-bolt height. The clamp is used
at all times with the U-bolt, therefore making necessary the
height to be inclusive of the U-bolt.
^Copper version available on request.
PARALLEL GROOVE CLAMPS
Catalogue No.
H
W
Aluminium Bail Clamp
The Aluminium Bail Clamp is used to connect a distribution line of a larger diameter to a smaller
diameter service line. The cable size that can be adapted by the clamp is from 7 strand 2.25mm
(6.75 mm dia.) cable to 19 strand 3.25mm (18.75mm dia.) cable. It is supplied with jointing
compound already applied in the clamp. The U-Bar consists of tinned copper. This makes for a perfect
Electrical connection with your service line.
• Cast aluminium body for corrosion resistance, and reduced weight
• Tinned copper U Bar for excellent Electrical conductivity
• Pre-applied jointing compound in clamp
• Can adapt different sizes of line cables
To install, unscrew the 2 bolts in the clamp and insert cable into it. Tighten bolts with clamp correctly orientated,
now using 2 split bolts, bolt the service line to the U-Bar. Once complete, the Aluminium Bail Clamp connection is complete.
Technical Data
Conformant Standard Weight AS3766
444g
ALBC* Aluminium Bail Clamp
*Available on request.
J5
Insulation Piercing Connectors
FOR ABC
INSULATION PIERCING CONNECTORS
CABAC’s IPC (Insulation Piercing Connectors) are used to tap off low voltage XLPE
insulated Aerial Bundled Cable (ABC), using a unique insulation piercing technique.
• Designed for all weather applications, corrosion resistant, ease of installation
and low cost
• Connections can be made fully live in minutes, without time consuming crimping,
applying insulation or sealing compound
• Body is moulded from tough, resilient, glass filled nylon for long service life
exposed to weather (particularly sunlight) and is rounded to prevent damage
to adjacent conductors
• Hardware is stainless steel, which does not corrode, allowing the IPC to be
undone at any time in the future. The bolt has a stainless steel pressure washer
which maintains clamping pressure
• Shear head is made from glass filled nylon, for controlled shear torque. Head
of bolt is a double hexagonal arrangement which allows the IPC to be undone
after shearing
• Extra hard aluminium contact teeth cut through insulation without splitting and
ensure proper penetration into the conductor and Electrical continuity without
sacrificing the mechanical strength of the conductor
• Aluminium teeth ensure compatibility with aluminium conductor and will not
deteriorate due to stress corrosion
• Rubber seals and grease prevent moisture entering the cable for
long term performance
• End caps provided are used to seal the end of the branch core
• Suitable for Aluminium and Copper
The IPC connectors are simply tightened onto the insulated conductor using
a 13 mm spanner and have a hex nut that shears once the correct torque is attained.
This installation can be done fully live since the IPC connector is insulated and the
insulation is not removed from the conductor.
IPC95/10
Catalogue Main Cable Branch Cable Fastener Fastener Torque
No.
Range (mm2) Range (mm2) No. x Size A/F (mm) (Nm)
IPC35/3535-6
IPC95/6
35-6
1
13 11
Use IPC95/10 – will accommodate 6mm
IPC95/1095-6
10-1.5
1
13 11
IPC95/3595-25
35-6
1
13 14
IPC95/95150-16
95-16
1
13 16
IPC150/35150-35
35-16
1
13
14
13
16
IPC150/95
IPC95/95
Use IPC95/95 - will accommodate 150mm
IPC150/150150-70
150-70
2
Technical Data
Conductive Material
Aluminium Teeth 99.6% pure
Final Metal State Hard
Water Proofing
Rubber seals & grease
6 kV withstand voltage test in water
Temperature
Tested to 125°C
AS4396 NF-C33020 (HN33S63) – France
1000 heat cycles test to IEC 20 (sec. 256)
Designed for cable made to AS 3560
Energy Australia
Integral Energy
J6
IPC150/150
BARE WIRE TO INSULATION PIERCING CONNECTORS
CABAC’s IPCB range are used to connect bare copper or aluminium conductors to
Aerial Bundled Cable (ABC) style insulated conductors, with conventional IPC style
piercing of the insulated conductor. Primary uses are:
• To connect a main ABC run to an existing open main overhead system. This is
primarily when an ABC run is strung in place of an existing overhead run that
is being replaced or has been damaged, or when an ABC run is being connected
to a existing bare overhead main
• To connect a house, commercial or industrial service to a bare wire overhead open
main. These connectors are based around the traditional IPC connectors used in
ABC to ABC type connections. They are simply tightened onto the conductors using
a shear head for torque control
Features of the CABAC connectors are:
• The contact bridges are made of tinned brass copper, which are designed for use
with Copper or Aluminium conductors, which reduces the stock range.
• Designed for all weather applications, with a grease filled rubber boot protecting
the connection interface on the bare conductor, and the piercing teeth of the IPC
connection
• Connections can be made in minutes, without time consuming crimping, and
stripping. Simply scratch brush the bare conductor after inserting the conductors
then simply tighten the connector to shear point
• The bodies of the connectors are made from tough resilient glass filled nylon for
long service life and UV sunlight protection
• Hardware is stainless steel, which does not corrode, allowing the IPC to be undone
at any time in the future. The bolt has a stainless steel pressure washer which
maintains clamping pressure
• Shear head is made from glass filled nylon, for controlled shear torque. Head
of bolt is a double hexagonal arrangement which allows the IPC to be undone
after shearing
• Connectors have end seals to seal the end of the insulated conductor
Installation practice is very similar to traditional IPC connectors. The bare
conductor should be scratch brushed and the bare and insulated conductors inserted
in the jaws and the connector tightened with a 13mm spanner until
the shear head breaks.
IPCB150/150
CABAC has a variation of these connectors specifically designed for Bare to House
Service Connections. See page D9.
Bare
Insulated
Catalogue Conductor Conductor No. of Fastener Torque
No
Range (mm2) Range (mm2) Bolts A/F (mm) (Nm)
IPCB120/35120-6
35-6
1
13 14
IPCB150/95150-22
95-16
1
13
16
IPCB150/150150-22
150-35
2
13
16
IPCB150/95
INSULATION PIERCING CONNECTORS
IPCB120/35
Technical Data
Conductive Material
Brass Copper Tinned
Water Proofing
Rubber seals and grease
AS4396 HN 33 E 61 - (France)
Designed for cable made to AS3560
J7
House Service Connectors
House Service Connector Series
CABAC’s House Service Connectors are designed to optimise connection
of overhead aluminium service conductors to the copper service in a
consumer premises. The connectors have simple hex heads to bolt up
the connector, the aluminium end being the piercing type with a shear
head, and the copper end a conventional screw down style.
• Fully waterproof due to moulded seals and greased filled
• Consumer end (copper end) can be disconnected. The connectors can
be used once only
• The consumers side of the HSC is grey for identification
• The connector excludes air and water and is fully bi-metal
• Connector and attaching screws are fully insulated to guard installers and users
HOUSE SERVICE CONNECTORS
• Large range on both ends 6 to 35mm2.
• A special variation of the connector is available with a neutral bond
for metal facia installations.
To install, simply slip the insulated aluminium conductor in the service
cable end (this is clearly marked) and screw down the shear head screw
until it shears. The consumers copper end must be stripped to the length
indicated on the body of the connector and then inserted into the
connector and the service end screw tightened.
Tail End of HSC356NL
Conductor Range (mm2)
CatalogueConnector Consumer House
No.
Type
Mains End - AL
End - CU
HSC356Standard
HSC356NL
Neutral Bond
6-356-35
HSC356NL
HSC356
House Service Connector Series 3
The HSC356N-S3 & HSC356-S3 are a unique new design of connector
with improved bi-metal connection capability. The HSC356N-S3 has
double bolt connections & inspection windows for added connection
security for neutral & earth conductors.
PATENTED
CONNECTION
SYSTEM
Conductor Range (mm2)
CatalogueConnector Consumer House
No.
Type
Mains End - AL
End - CU
HSC356-S3Standard
HSC356N-S3Neutral/Earth
Double Bolt
6-356-35
HSC356-S3
NEW
HSC356-S3
J8
HSC356N-S3
HSC356N-S3
Bare Wire to House Service
Bare Wire to House Service Connector
The CABAC HSH connectors are designed to clamp on to aluminium or
copper overhead lines and directly connect to an insulated overhead
service main to the house using insulation piercing (IPC) technology.
Available in aluminium or copper alloy with a single bolt for active and
a double bolt for neutral/earth connections.
To install connectors, best practice requires that the overhead mains
conductor is scratch brushed prior to installation. The service connection
can be done before or after the main connection. The bolts should be
tightened until the head shears off.
Catalogue
No.
Type
Material
Conductors
Max (mm2)Number
HSHCU35-V2Standard Copper
135
1
HSHAL35-V2StandardAluminium 135
1
HSHCU35-2BNeutral/Earth Copper
135
1
HSHAL35-2BNeutral/EarthAluminium
135
1
BARE WIRE TO HOUSE SERVICE
Features are:
• S ervice range from 16 to 35mm2. Aluminium connected using IPC
system, and shear off bolts to establish the correct torque
• Service connection is protected against moisture ingress by end seal,
and IPC area is filled with grease
• Clear viewing window at the end of the service connection allows a
check of the conductor depth
• The line side clamp connects to a large range of sizes and
incorporates serrations in the clamp to grip the conductor
•Q
uick and easy to install with low operator skill, and basic installation tools
• True bi-metal service side connection
• Clear inspection window
• Thermoplastic M13 Shearhead bolt
• Shearhead colour coded yellow to indicate bolt has sheared
Technical Data
Material
Aluminium Alloy 6005 A Temper
T5 to AS2848.1
Copper Alloy 385 to AS1567
Bolts: 13 A/F
Torque: 14 N/m
HSHCU35-V2
and/or
HSHAL35-V2
REGISTERED
DESIGN
NEW
HSHCU35-2B
and/or
HSHAL35-2B
J9
Strain Clamps & Suspension Clamps
for ABC
House Service Strain Clamp
Strain Clamp for house service connections typically from a pole to a fascia board. Features stainless steel bail which is designed to “break” when
trees fall on the wires.
• Accommodates from two to four conductors from 16 to 35mm2
• Unique captive wedge system for automatic clamping of conductors, reduces installation time and requires no tools
• The wedge system allows sag adjustments to be done at any time very easily without tools
• UV stabilised for long term exposure to sunlight.
• Designed to “break” at nominal 2 KN load to minimise damage to fascia boards and poles by falling trees etc.
SCHS6/35
STRAIN CLAMPS SUSPENSION CLAMPS FOR ABC
Technical Data
Material
Glass reinforced nylon
Conformant Standard AS 3766
Working Tensile Load 1 KN
Capacity
2 x 16 - 4 x 35mm2
Weight0.09kg
Ultimate Tensile Load Less than 2 KN
Dead End Strain Clamps
These strain clamps are used mainly as a dead end anchor on ABC installations to anchor runs at regular intervals, or at the end of runs.
CABAC offers two clamps, one with a capacity of 25 to 95mm2 and another 95 to 150mm2.
• SC4/95 has galvanised steel arms
• SC95/150 has aluminium arms with a wide throat
• The clamping jaws are made from glass reinforced plastic
SC4/95
Cable range 4 x 25 to 95mm2
SC95/150 Cable range 4 x 95 to 150mm2
Technical Data
Conformant Standard
Working Tensile Load
AS3766
15KN (SC4/95)
Suspension Clamp Type SPC
This clamp is designed to suspend four by 95mm2 ABC conductors. It is made
from hot dipped galvanised steel with a EDPM rubber insert.
• This clamp is designed to hold all parts captive so that components cannot be dropped
• The bolt is captive and is tightened with a simple wing nut. It is designed to hold 4 by 95mm2
• Very quick and simple to install
• Will allow up to 30° line deviation
To install the conductors simply remove and open the rubber insert, slip over the
conductor bundle, and back into the clamp. Simply tighten the wing nut on the
captive bolt and you have a completed suspension clamp.
SPC4/95
Technical Data
Conformant Standard
AS 3766
Weight
0.42kg
J10
Strain Clamps
House Service Strain Clamp
A multiple use house service strain clamp for use typically between
the pole and the fascia board.
• The clamp uses modular components to enable a large range
of cable re-straining combinations to be offered
• The steel components are all hot dipped galvanised to
Australian Standard
• The clamp can be configured for two or four conductors
from 10mm to 35mm2
• Clamps with open hook ends have a spring retainer to stop
the clamp becoming unhooked in high wind situations
• The unique design of the plastic wedge pieces enables the cable
direction to adapted to a 90 degree opposite configuration if required
• All plastic components are moulded from glass filled reinforced nylon
UV stabilised for long term exposure to sunlight
Catalogue
No. of Cables
Dimensions (mm)
No.
A
B
C
D
E
Short Clamps - Hook End with Spring
SCSHS/2
2 way
1704055060
SCSHS/4
4 way
SCSC/4
4 way
STRAIN CLAMPS
Short Clamps - Closed End
SCSC/2
2 way
1704055060
Long Clamps - Hook End with Spring
SCLHS/2
2 way
2704055060
SCLHS/4
4 way
Long Clamps - Closed End
SCLC/2
2 way
SCLC/4
4 way
2704055060
SC Closed End Style Strain Clamp
SC Hook End Style Strain Clamp
J11
Lugs and Sleeves for ABC
Pre-Insulated Bi-Metal ABC Tension Sleeves
CABAC’s MJPT Sleeves are used for full tension joining of ABC (Aerial Bundled Conductor) cables.
The pre-insulated compression sleeve consists of a 1050A aluminium tube coated internally with
contact grease and a stop to ensure that the conductors are correctly positioned.
The sleeve is insulated by means of a strong sheath of thermoplastic polymer material and has
ends with an additional insulation ring coloured to indicate the size of conductor.
The linesman’s job is made easier by markings that show:
•Positions and crimping order
• Length of insulation to be stripped from the cable core
• Die size required
• Fitting reference code
• Colour code to select size
A
3
2
4
STRIPPING LENGTH
5
MJPT15015.5 19.5 125 21.5
ECW-H3D
HT51
CatalogueDimensions (mm)
Die A/F
No.
A
B
L
(mm)
Tooling
MJPT95 12.5 16.5 12521.5
HT131-C,
HT131-UC,
RHC131,
RHU131-C,
B131-C
LUGS AND SLEEVES FOR ABC
Installation
• Strip the conductor to the right length (L indicated on the sheath)
• Slide the sleeve on the conductor until it stops
• Crimp the sleeve with correct hex die in the order marked on the sleeve
• Repeat the same operation on the other conductor in order to complete the connection
L
Technical Data
Conductive Material
Aluminium 99.6% Pure Insulating Material
Thermoplastic Polymer
No of
Crimps per end Colour
5
Grey
5
2
3
4
1
STRIPPING LENGTH
5
Violet
-55°C to 100°C
HN 33 S 66August 1985 EDF
HN 33 E 60August 1988 EDF
Electricity Services Victoria, Energy Australia
and many other recognised authorities
Pre-Insulated Bi-Metal ABC Lugs
CABAC Bi-Metal Aerial Bundled Cable (ABC) style lugs are designed to connect ABC cables
to transformers, switchgear etc on the pole top. They are pre-insulated so there is no
requirement for insulation, heatshrink etc at the pole top.
Features include:
• Stripping lengths, die size, crimp number and sequence is moulded onto the lug insulation
• Lugs are colour coded for identification of cable sizes
• The end seal gives a 6kV under water dielectric strength
• The lug is pre-filled with jointing compound for improved Electrical contact
To install the lug, simply strip the ABC conductor to the strip length indicated on the
insulated barrel, and crimp using a hydraulic tool. The CABAC HT51 crimp tool is specifically
designed for this purpose, however any 13 tonne tool can be used
Stud
Tooling
Size
(mm)
12
Die A/F
Hex
(mm)
17.3
HT51,
HT131-UC,
RHC131,
HT131-C, B131-C
CatalogueDimensions
Nominal
Colour
No.
A
D O
Conductor
Coding
(mm)
(mm2) BMABC50 95 8.512.2
50
Yellow
BMABC95 114 12.516.0
95
Grey
12
21.5
BMABC150 114 15.518.75
150
Violet
12
21.5
Technical Data
Material
BarrelAluminium
PalmCopper
AS4325, BS4579, IEC France, AS/NZS 4396:1996 Appendix D7.3 (Test)
Weld Type
Friction Weld
J12
D
4
O
3
2
1
Stripping Length
5
A
B
Aluminium Sleeve - Overhead Line
Aluminium Non-Tension Sleeve
CABAC’s range of Non-Tension Sleeves are designed for use with AAC or AAAC conductors. They include a
centre cable location dimple and are filled with jointing compound and have sealing caps on each end to
retain the compound during transport and minimise oxidation. They can be crimped with hex or indent dies.
AAC/AAAC AAC
AAAC Conductor
CatalogueConductor Conductor Conductor O.D.
Crimp
No. Stranding Name
Name
mm I.D.
A
Die
A/F
No. of
Hex Die Crimps
mm per end
ANT36 7/2.25 Jupiter Boron 6.757.90 58 HT-50/70AL 13.2
7/2.50 Leo Chlorine 7.507.90 58 HT-50/70AL 13.2
1
ANT44
7/2.75 Leonids Chromium 8.25 9.60 70HT-7/300-375AL18.0
7/3.00 Libra Fluorine 9.00 9.60 70HT-7/300-375AL18.0
1
ANT50
7/3.75
ANT58
7/4.50 Mercury Hydrogen 13.5014.60 110 HT130-C-150 18.3
3
ANT61
7/4.75
Moon
Iodine
14.25 15.00
110
HT-150/180 AL
22.0
2
ANT68
19/3.25
Neptune
Krypton
16.25 17.00
146
HT-150/180 AL
22.0
3
ANT80
19/3.50
19/3.75
Orion
Pluto
25.4
25.4
3
ANT94
37/3.00
37/3.25
19/4.75
Saturn Nitrogen 21.0024.59 155 HT-240/300AL 28.4
Sirius
22.7524.59 155
Taurus
Oxygen 23.75 24.59 155ECW-H3D19/475 30.3
o’lap
Triton Phosphorus 26.25 29.00 185ECW-H3D37/375 43.2
o’lap
Mars
11.25 12.60
85
Lutetium 17.5020.20 146
Neon 18.7520.20 146
HT-16.8AL
HT-A7
HT-A7
16.8
2 o’lap
Centre Dimple
I.D.
A
Aluminium Full Tension Sleeve - ‘A’ Style
CABAC’s range of Full Tension ‘A’ style sleeves are designed for use with AAC or AAAC conductors under full
tension loading. They include a centre cable location dimple and are filled with jointing compound. They can
be crimped using hex or indent dies.
AAC/AAAC AAC
AAAC Conductor
CatalogueConductor Conductor Conductor O.D.
Crimp
No. Stranding Name
Name
mm I.D.
A
Die
A/F
No. of
Hex Die Crimps
mm per end
AFT36A 7/2.25 Jupiter Boron 6.757.90 165 HT-50/70AL 13.2
7/2.50 Leo Chlorine 7.507.90 165 HT-50/70AL 13.2
3
3
AFT44A 7/2.75
7/3.00
3
3
AFT50A 7/3.75
Leonids Chromium 8.25 9.60 165HT-7/300-375AL 18.0
Libra
Fluorine 9.00 9.60 165HT-7/300-375AL 18.0
Mars
Helium
11.2512.60 205
HT-16.8AL
16.8
6
AFT58A 7/4.50 Mercury Hydrogen 13.5014.60 205 HT130-C-150 18.3
4
AFT61A
7/4.75
Moon
Iodine
14.25 15.00
240
HT-150/180 AL
22.0
6
AFT68A
19/3.25
Neptune
Krypton
16.25 17.00
280
HT-150/180 AL
22.0
8
25.4
25.4
10
10
AFT80A 19/3.50
19/3.75
Orion
Pluto
AFT94A 37/3.00
37/3.25
19/4.75
Saturn Nitrogen 21.0024.59 380 HT-240/300AL -
Sirius
22.7524.59 380
Taurus
Oxygen
23.75 24.59 380 ECW-H3D19/475 40.0
10 o’lap
AFT114A 37/3.75
Triton
15 o’lap
Lutetium 17.5020.20 320
Neon 18.7520.20 320
Phosphorus 26.25 25.50
HT-A7
HT-A7
580 ECW-H3D37/375 43.2
ALUMINIUM SLEEVE - OVERHEAD LINE
ANT114 37/3.75
Helium
J13
Aluminium Sleeve - Overhead Line
Aluminium Full -Tension Sleeve - R Style
CABAC’s range of ‘R’ style O/H Sleeves are designed for full tension loads with ACSR. For strandings
with a high steel content, please contact CABAC Engineering Department to validate the use.
The sleeves include a centre dimple and are filled with a jointing compound. They should be
crimped using hex crimps or ‘versa-crimp’ indent style crimping.
ALUMINIUM SLEEVE - OVERHEAD LINE
ACSR
Conductor
Catalogue Conductor Conductor O.D.
Crimp
No.
Stranding Name
mm
I.D.
A
Die
J14
A/F
Hex Die
mm
No. of
Crimps
per end
14.0
14.0
8
8
AFT36R
6/1/2.50
3/4/2.50
Almond
Raisin
7.50
7.50
9.11
9.11
355
355
AFT44R
6/1/2.75
6/1/3.00
4/3/3.00
Apricot
Apple
Sultana
8.25
9.00
9.00
11.12
11.12
11.12
355 HT-95/120AL
355 HT-95/120AL
355 HT-95/120AL
17.3
17.3
17.3
8
8
8
AFT50R
6/1/3.75
4/3/3.75
Banana
Walnut
11.25
11.25
12.70
12.70
470 HT-95/120AL
470 HT-95/120AL
17.3
17.3
11
11
AFT58R
22.20
14.72
470 HT-7/300-375AL 18.0
11
AFT61R
6/4.75 7/1.60 Cherry
HT-7/225AL
HT-7/225AL
14.30
15.46
505 HT-150/185AL
22.0
OVERLAP
AFT80R
30/7/2.50
Grape
17.50
20.21
580
24.9
OVERLAP
AFT94R
30/7/3.00
Lemon
24.50
24.59
610 HT-240/300AL
34.5
OVERLAP
L
HT-24.9AL
Insulating Covers, Mats & Tiger Tails®
Temporary insulating items to assist in providing safe environment when working with Electrical equipment.
Tiger Tails® (Torapoli Pipe)
A high grade HDPE split tube pipe material. Industry standard pipe, with unique high visibility
striped patterns. Eyelet in bell housing, interlocking male to female. Suitable as
Electrical insulation PPE, mechanical protection and visual warning on power lines
and conductors.
•Industry Standard
•Complies with & marked to AS4202 Class 1
•Maximum use 650V
•High Visibility
•High Electrical Insulation
•Mechanically interlocks
DB35A Tiger Tails®, Yellow/Black Stripe 2.5M
Electrical Insulation Mat
A high quality black, EPDM rubber insulation barrier used by network personnel & contractors
as PPE to stand on when working around conductors in live voltage environments.
Because of their relative light weight, these rubber insulation mats are used as portable temporary,
on-site ground insulation as well as more static switchboard matting. The mats are made
from a special flexible EPDM rubber which reduces the tendency of the mat to curl after
being stored in a rolled position.
•High Grade EPDM Rubber
•High Electrical Resistance
•Complies with & marked to AS2978 Class A
•Maximum use 650V
•Lightweight & flexible
•Extreme weathering resistance
•Non-slip & easy to clean
•Dimensions: 1000 x 1000 x 6mm
6EPDM1000LV Electrical Insulation Mat
Insulating Line Covers
A high quality, dual layer PVC insulation barrier used by network personnel &
contractors as PPE to cover and drape over live conductors and power lines in
low voltage environments.
INSULATING COVERS, MATS & TIGER TAILS ®
•Resistant to many chemicals
•Light weight, reliable and durable
• UV stabilised
•Complies with & marked to AS4202 Class 2
•Maximum use 650V
•Strong physical properties
LSC225 Electrical Insulation Cover 1200 X 225mm
J15
Flexible Copper Braids
CABAC Flexible Copper Braids are an extremely flexible lead, which are typically used on disconnects and
switch handle grounds. They can also be used to take up linear expansion and contraction, or absorb vibration.
• Seamless pure copper ferrules are formed into a rectangular shape on each end
• Standard braids are supplied with tinned braid, and plated ferrules
• Single or double hole available as standard
• Special ends and braid types are available on request
• Note the “length” of the braid is between centre of the first holes
Shown below is our standard range, specials can be made up on request. To assist quotation,
please photocopy the diagram on the facing page, fill in the details and fax to CABAC sales.
Catalogue No.
Amp
Rating
(Approx)
No. of
Length
Width
Ferrule Spacing
Ferrule
L
W
A
B
Holes Dimensions (mm)
Stud
Hole
No. of
Braids
Single Hole Version
CAB100A-300M12 10013002225 – 131
FLEXIBLE COPPER BRAIDS
CAB300A-300M12 30013002536 – 132
CAB450A-300M12
45013003036 – 133
CAB600A-300M12
60013003540 – 134
Two Hole Version
CAB100A-300M12X2
1002300225025131
CAB300A-300M12X2
3002300256030132
CAB450A-300M12X2
4502300306030133
CAB600A-300M12X2
6002300357035134
Note: The amperage rating is nominal, and depends on environment, for example indoor or outdoor.
Consult with CABAC engineering if unsure. Generally indoor de-rate nominal rating by 20%.
Braid length between holes (L)
Hole Size
W
Two Hole Ferrule
Single Hole Ferrule
A
B
A
Part numbers are made up according to the following legend:
Amperage
Length between first holes (mm)
Stud Size (mm) – hole will be clearance
No. of holes
Typical Part No: CAB 300A – 600 M12 X2
J16
Single Braid
Twin Braid
Braid Details - Special Manufacture
Order Number:
Date:
Customer Contact:
CABAC Contact:
Company:
Name:
Contact:
Phone:
Phone:
Fax:
Fax:
Mobile:
Date Delivery Required
Qty Required
Note: Hole size needs to be
0.5 to 1mm more than stud size
ONE HOLE
mm
mm
(Nominate Stud)
mm
Note: Any customer specific product will be given a part
number by CABAC, specific to the customer/drawing.
This dimension will
depend on
Amperage rating
see standard range
mm
TWO HOLE
THREE HOLE
mm
Length
mm
Length
mm
mm
mm
BRAID DETAILS - SPECIAL MANUFACTURE
Part Number:
mm
mm
SPECIALLY MANUFACTURED GOODS ARE NOT RETURNABLE FOR CREDIT
Customer Approval:
Date:
FAX THIS FORM BACK TO
CABAC MANUFACTURING FAX: 1300 303 310
J17
Cable Pits & Lids
Cable Pits & Lids
Catalogue
Description
No
External Dimensions L x W x D mm
P1PIT
Plastic Cable Pit; Size P1
P1LIDC
LID P1PIT, concrete: Commcab
P1LIDE
LID P1PIT, concrete: Electrical
P1LID-GS-BLC
LID:Galvanised steel, Commcab
P1LID-GS-BLE
LID:Galvanised steel, Electrical
P1LID-GS-LOCKC LID: galvanised with locking device, Commcab
P1LID-GS-LOCKE
LID: galvanised with locking device, Electrical
P2PIT-B
P2LIDC
LID P2PIT, concrete: Commcab P2LIDE
LID P2PIT, concrete: Electrical P2LID-GS-BLC
LID P2PIT, galvanised steel, Commcab
P2LID-GS-BLE
LID P2PIT, galvanised steel, Electrical
P2LID-GS-LOCKC LID P2PIT, galvanised with locking device, Commcab
P2LID-GS-LOCKE
LID P2PIT, galvanised with locking device, Electrical
P3PIT-B
P3LIDC
P3LID-GS-BLE
P3LID-GS-LOCKE
P4PIT-B
P4LIDC
LID P4PIT:Galvanised steel, Commcab
P4LID-GS-BLE
LID P4PIT:Galvanised steel, Electrical
P4LID-GS-LOCKC LID P4PIT: galvanised with locking device, Commcab
P4LID-GS-LOCKE
LID P4PIT: galvanised with locking device, Electrical
P5PIT
P5-800 PIT
P5PIT-800: 600 x 350 x 800
P5LIDC
P5LID-GS-BLE
P5LID-GS-LOCKE
Weight
kg
520 x 230 x 410
470 x 195
470 x 195
470 x 195
470 x 196
470 x 194
470 x 195
4.57
8
8
5
5
7.26
7.26
665 x 285 x 570
615 x 245
615 x 245
615 x 245
615 x 246
615 x 244
615 x 245
5.7
13.9
13.9
9.2
9.5
9.79
9.79
780 x 350 x 585
730 x 300 730 x 300 730 x 300 730 x 301
730 x 299
730 x 300 7.98
25
25
13
13
14.2
14.2
705 x 405 x 830
730 x 300 730 x 300 730 x 300 730 x 301
730 x 299
730 x 300 9.44
27
27
15
15
14.21
14.21
705 x 450 x 660
705 x 450 x 830
12.21
16
650 x 400
650 x 400
650 x 400
650 x 401
650 x 399
650 x 400
30
30
16.9
16.9
18.9
18.9
P1 Plastic Pit
with Concrete Cover
P2 Plastic Pit
with Concrete Cover
P1-3 Plastic Pits
P4 Plastic Pit
with Concrete Cover
P5 Plastic Pit
with Concrete Cover
Cable Pits & Lids Accessories
Catalogue
Description
No
T-BEAM6-8-9
T-BEAM7
T-Bar Suit Pit 6,8 & 9 (P9 Requires 2 Of)
T-Bar Suit P7 pit
Pits with 2 lids require T-BEAM support
Pits with 3 lids require two T-BEAM support
J18
External Dimensions Length
496
496
Weight
kg
T-Beam 6-8-9
2.65
3.83
T-Beam7
Cable Pits & Lids
Cable Pits & Lids
Catalogue Description
No
ExternalWeight
Dimensions
kg
L x W x Dmm
P6PIT
P6LIDC#
P6LIDE#
P6LID-GS-BL-HFC
P6LID-GS-BL-HFE
1360 x 555 x 660
LID P6PIT, concrete: Commcab (2 Per pit required)
650 x 500
LID P6PIT, concrete: Electrical (2 Per pit required)
650 x 500
LID P6PIT, galvanised steel: Commcab (2 Per pit required) 650 x 499
LID P6PIT, galvanised steel: Electrical (2 Per pit required)
650 x 500
P7PIT
P7LIDC#
P7LIDE#
P7LID-GS-BL-HFC
P7LID-GS-BL-HFE
1040 x 555 x 1125
41
P6 Plastic Pit
with Concrete Cover and Crossbar
490 x 460
29
490 x 460
29
LID Galvanised steel: Commcab (2 Per pit required)
495 x 477
15.27
LID Galvanised steel: Electrical (2 Per pit required)
495 x 478
15.27
P8PIT*
P8PIT-TEL
P6LIDC#
P6LIDE#
P6LID-GS-BL-HFC
P6LID-GS-BL-HFE
TYPE 8 PLASTIC PIT (OPTUS)
1360 x 555 x 860
1375 x 630 x 900
650 x 500
650 x 500
650 x 499
650 x 500
51
54
38
38
19.6
19.6
P9PIT
2040 x 585 x 900
90
P6LIDC*#
P6LIDE*#
P6LID-GS-BL-HFC
P6LID-GS-BL-HFE
650 x 500
650 x 501
650 x 501
650 x 502
38
38
19.6
19.6
P44PIT
Plastic Cable Pit; SERIES 450
450 x 450 x 450
-
P44LIDE
P44LIDC
LID P450PIT, concrete; heavy duty Electrical
LID P450PIT, concrete; heavy duty Commcab
520 x 520 x 50
520 x 520 x 50
32
32
P66PIT
Plastic Cable Pit; SERIES 600
600 x 600 x 600
14
P66LIDE
P66LIDE
LID P600PIT, concrete; heavy duty Electrical
LID P600PIT, concrete; heavy duty Commcab
660 x 660 x 50
660 x 660 x 50
54
54
37
38
38
19.6
19.6
P7 Plastic Pit
P44PIT
Cable Pits & Lids Accessories - Rises/Collar
Catalogue
Description
No
P4Collar
P5Collar
P6Collar
P7Collar
Extension Collar (Riser) For P4pit - Plastic
Extension Collar (Riser) For P6 & P8 Pit - Plastic
External Dimensions Weight
L x W x D mm
kg
710 x 410 x 234
715 x 455 x 230
1380 x 545 x 280
1015 x 560 x 280
4.1
5.3
11.2
9.8
P7 Collar
*Item is a non stocked item. Order as required. Delivery approx. 5-6 weeks.
#
Note: Required T-Beam Support.
J19
Pit Keys & Breakers
Telstra Approved Pit Keys
MSS-TEL116-00152 - 600mm long
MSS-TEL116-00153 - 670mm long
Pit Lid Seal Breaker
For use with Telstra pit keys.
MSS-PB-100
Long Handle Gattic Lid Lifter
MSS-GAT-LONG
D Shape Gattic Lid Breaker
MSS-GAT-SMALL
Keyhole Plug Extractor Tool
MSS-TEL075-00122
Cover Seal Breaker
MSS-TEL116-00151A
J20
Standard Pillar Tops & Bases
Standard Pillar Box
The CABAC Pillar Box is a quality, cost effective distribution cover that
accommodates all standard underground cable reticulation requirements.
These pillars have been in service for a number of years, installed by the
power authorities.
• Fit existing bases - standard bolt pattern and dimensions
• A bottom venting channel allowing the free flow of air while
obstructing any water or foreign bodies
• Optional top venting for exhausting hot air in order to maintain lower
operating temperatures for internal fuses, links, etc
• This design incorporates a baffle system to condense humid air and
divert water condensation outside
• Standard covers are embossed with ‘Danger Electricity’ on top
• Standard colour is nature green. Beige and special colour on request
• Recyclable material
• These pillars can be stacked to reduce storage costs
Beige Pillar Box - Large
Green Pillar Box - Short
C
• All sizes of tops and bases are interchangeable with standard and large
range
Standard production material is ultra-violet stabilised to LS3 with proven
long life exposure to sunlight. This material offers high absorption to
everyday impacts with equally high resistance to contaminants, while
presenting a rigid cover free from distortion.
Top elevation
Front view
Side view
Catalogue
Cabac Superseded No.
Part Code
Description Pillar Boxes A
PBL-G-NV-SD PBL
PBL-KIT
PBL-G-V
PBLV
PBL-KITV
Pillar top long no vent
Pillar top long no vent, base & D-bolt Kit
545290222315248320282
Pillar top long vented
Pillar top long vented, base & D-bolt Kit
PBS-G-NV-SD PBS
PBS-KIT
PBS-G-V
PBSV
PBS-KITV
Pillar top short no vent
Pillar top short no vent, base & D-bolt Kit
315290232315248320282
Pillar top short vented
Pillar top short vented, base & D-bolt Kit
PBL-B-NV-SD
PBL-B-KIT
PBL-B-V
PBL-B-KITV
Beige Pillar Boxes
Pillar top long no vent
Pillar top long no vent, base & D-bolt Kit
545290222315248320282
Pillar top long vented
Pillar top long vented, base & D-bolt Kit
PBS-B-NV-SD
PBS-B-KIT
PBS-B-V-SD
PBS-B-KITV
Pillar top short no vent
Pillar top short no vent, base & D-bolt Kit
315290232315248320282
Pillar top short vented
Pillar top short vented, base & D-bolt Kit
B
Dimensions
C D E
F
G
Tops & bases are available in other colours on request: orange, blue & grey. Special flame retardant and high impact materials are available on request.
J21
Standard Pillar Bases
Standard Pillar Base
The CABAC Pillar Box Base is an all-purpose moulded plastic base to suit direct burial or
slab mounting. The base can be directly buried, or bolted to a slab. For high stability on
steep slopes or unstable soils the base can be attached to a steel framework and stabilised
soil/concrete poured around the base. Frame available on request.
• The base is light for ease of handling, transport and storage
• Slots for four standard fuse panels or one large panel
• Wide skirt for increased stability
• Upturned skirt lip increases resistance to pull out - dosing effect
• Flat bottom for slab mounting – dyna holes included
• Corrosion-proof brass inserts for cover bolts
• Wall design allows drilling for side entry
• Able to be stacked to reduce storage costs
• A datum line is provided to indicate burial depth
• All sizes of tops and bases are interchangeable with standard and large range
Catalogue No.
Cabac
Superseded
Part Code
Description A
PBB-G-IM-SDI
B
C
D
E
F
G
PBB-G-IM-SDI
PBB
PBB-B-IM-SDI
Pillar box base green with brass insert
Pillar box base beige with brass insert
355 557524 362329253170
SBK-G-IM-SDK
Split Pillar base kit green
355 557 524 362 329 253 170
PBB-G-IM-BBK
Kit - Button Bolts + PBB-G-IM-SDI
PBB-G-IM-CWK
Kit - D Bolts + PBB-G-IM-SDI
Technical Data
Material
Polypropylene copolymer with
additive rubberiser
Thermal Conductivity
0.121 W/mk at 23°C
Thermal Coefficient of Linear Expansion
86°C -1 x 10°
Flame Retardancy
750°C min (AS2420 App B)
Wall Thickness
4mm min
Yield Tensile Strength
24 MPa min (ASTM D638-77A at 23°C)
Vicat Softening Point
143°C (ASTM1526)
Izod Notch Impact
500 J/m min (ASTM D256 at 23°C)
Melt Flow Index
1.5 g/10 min (ASTM1238 Condition E)
IP Rating
IP44 (Attached to CABAC base)
J22
SBK-G-IM-SDK
Standard Pillar Base
PBB-B-IM-SDI
Extra Large Pillar Top & Base
Large Pillar Box High Capacity - NEW INNOVATIVE CONCEPT
• New Innovative concept
• New pillar design fits existing bases - standard bolt pattern and dimensions
• Additional 25.7% internal capacity
• CABAC registered design
• All sizes of tops and bases are interchangeable with standard and large range
Catalogue KULAK
No.
Superseded
Part No.
Description A
B
C
D
E
F
G
Pillar box high capacity 555
PBHCV
vented
311 269 340 298
PBBL
PBB-G-INSW
557 524 359 326 287 224
Pillar box base green
to suit PBHCV
344
320 282
FPB Fuse Panel Block (pair) to fit series PBFP fuse panels to PBBL
PBBL-G-I-CWK
Kit - D Bolts + PBBL
PBBL-G-I-BBK
Kit - Button Bolts + PBBL
25%
EXTRA VOLUME
PBHCV
REGISTERED
DESIGN
FBP
PPBL with FBP in place
J23
Extra Large Pillar Top & Base
LACKING CAPACITY
CABAC’s extra large tops & bases allow for increased work space and is interchangeable with standard tops & bases.
“Danger Electricity”
Embossed on top
Air Flow
Vent Holes
(Optional) Covered
by Rain Baffle
25%
Rain Baffle
EXTRA VOLUME
CABAC’s CMPBL2
Patented Bimetal
Bolted URD Connection
System (Space Saving URD)
Neutral Service Supply
Phase Service Supply
Neutral Bar For
Service Connectors
Mains
Cable
240mm2
sector
Aluminium
Fuse Panel
For Service Supply
(Optional use depends of
local utility requirement)
PBHCV
Extra Large Top
Heavy Duty
REGISTERED
DESIGN
Bolts available in
Allen Key head,
D Bolt or locking
bolt type
PBBL
Extra Large Base
(No increase in
outside dimensions)
Air Flow
Air Flow
Stainless Steel
Allen Head Bolt
Vent Slots
J24
U’ground Residential Distribution
Bolts for Pillar Box Assembly
CABAC has two bolt styles for the pillar boxes: allen head bolt and ‘D’ bolt style to deter
unauthorised entry. The bolts are made from stainless steel with options of washers and o-rings.
Allen head bolts require a conventional 6mm allen key driver.
PBLB
The ‘D’ bolts require a special tube spanner which has a long handle to clear the top of the pillar
box, so that the bolts can be tightened or loosened without the risk of the spanner fouling the
pillar box. CABAC has introduced a handy cordless drill socket drive for ‘D’ bolts. This speeds up
cover removal and replacement. Part number D-SOCKET.
An innovative locking bolt (PBLB) is made to order to prevent unauthorised entry using
a padlock.
DBI-SS-10-30
M10X30BBOLT
DB-TBSS
Allen Head
D Bolt
D-SOCKET
Catalogue
Cabac Superseded Description
No.
Part Code
M10X-SS304-BUTTSCR Allen head bolt no washer
A
B
Thread
30
10
M10
M10X30BBOLT
Allen head bolt with washer
30
10
M10
Allen head bolt with washer set of 4
30
10
M10
BUTM10K
PBAB
DBI-SS-10-30
‘D’ head bolt with washer
30
10
M10
DBI-SS-10-70
‘D’ head bolt with washer & o-ring
70
10
M10
DBI-SS-10-30K
PBDB1W
‘D’ head bolt set of 4
30
10
M10
PBLB
DB-TBSS
D-SOCKET
PCB-AL-80-48
PBTS
CADBS
Locking bolt-special order
M10
‘D’ bolt ‘T’ bar socket spanner
‘D’ bolt cordless drill socket drive for ‘D’ bolts
Alum phase connection bar
Labels
ARROW-HV-LGE - Arrow HV Large - L116 x W78mm
ARROW-LV-LGE - Arrow LV Large - L116 x W78mm
ARROW-HV-SML - Arrow HV Small- L78 x W78mm
ARROW-LV-SML - Arrow LV Small - L78 x W78mm
EKERB - Bronze E Kerb Marker
- Ø34.5mm
WKERB - Bronze W Kerb Marker
- Ø34.5mm
TKERB - Bronze T Kerb Marker
- Ø34.5mm
TKERB
ARROW-HV-LGE
WKERB
EKERB
ARROW-LV-LGE
Brass Label
UCM-1 - “Danger Underground Electric Cables” brass label for mounting in concrete
L145 x W48 x D6.2.2mm
J25
Fuse Panels
CABAC can supply any Fuse Panel design required. Since designs vary substantially, we stock a few standard undrilled fuse panels from which we
are able to manufacture any design that may be required.
They have tapered corners that fit into slots on the base to keep the panels secure and are compatible with existing installations. Common panels
are injection moulded from Electrical grade thermoplastic material and less common ones are made from resin impregnated fibre board, switch
grade board.
Catalogue No.
FPS-BK-UN-BL
Cabac Superseded Number
Part Code
of Fuses
PBFP-190
3
FitsDimensions (mm)
Pillar
A
B
C
All
190205 8
Material
Thermoplastic
PBFP-240
-
All
240
FPM-BK-UN-BL
PBFP-280
6
All
280205 8
Thermoplastic
285
285
10
Resin impregnated board
390
205
10
495
205
10
FPMW-BK-UN-BL
PBFP-390
FPL-BK-UN-BL
PBFP-495
PBFP-540
FPLW-BK-UN-BL
-
-
Large vented
9
and unvented
12
205
10
-
Large unvented only
540
283
10
-
-
495
285
10
C
Fuse Panels Accessories
Catalogue
No.
FPC-SW-VC-SD
Cabac Superseded
Part Code
PBFPSC
NLA-1L-SQ
Description
Fuse panel securing clips
Neutral link 5 hole 16mm lug
A
S7125BWQ12A meter link - clear
S7QLD2AFW
100A front wired fuse base & carrier
ALS240/4-12
Cable lug suit 240mm2
FPB
Fuse Panel Block to fit fuse panels to PBBL
locating holes
for fus e panel clips
B
3 Fuse Panel
Fitted with: 3 x 100A Fuse Holders
1 x 5 Hole Neutral Link
Fuse Panels Assemblies
Catalogue
Cabac Superseded
No.
Part Code
1F-MPS-AS-SQ
Description
2F-MPS-AS-SQ
2 Fuse panel assembly
3F-MPS-AS-SQ
4F-MPM-AS-SQ
5F-MPM-AS-SQ
6F-MPM-AS-SQ
A
B
6 Fuse Panel
Fitted with: 6 x 100A Fuse Holders
1 x 5 Hole Neutral Link
J26
C
Shrouds
CABAC’s Shrouds are designed to fit over the bolted lug connections inside a pillar box so that they insulate the live connections in the event that the
pillar box is lifted off. They are made from flame retardant PVC which is flexible enough to reshape around the bolted connectors that they enclose.
The shrouds have two holes near the open end so that they can be fixed in position using a cable tie.
Technical Data
Material
PVC Compound
Voltage Rating
1 kV
Thickness
2mm min
Flammability
Non Ignitable (AS 2420 App.B)
ISP-BK-SM-FT
Catalogue
No.
ISP-BK-SM-FT-NH
Cabac Superseded
Part Code
ISP-BK-SM-FT-NH
ISP-BK-SM-NH
Description
Dia
Length
Overall Length
Shroud Small Flat Top 65mm ID - no hole
65
95
100
Shroud Small Conical 65mm ID - no hole
65
85
138
S66
Shroud Small Conical 65mm ID - 5mm hole
65
85
138
Shroud Small Flat Top 65mm ID - 5mm hole
65
95
100
ISP-BK-SM-8MM
Shroud Large Conical 65mm ID - 8mm hole
65
85
138
ISP-BK-LG-FT-NH
Shroud Large Flat Top 65mm ID - no hole
91
155
160
ISP-BK-SM-5MM
ISP-BK-SM-FT
ISP-BK-LG-NH
ISP-BK-SM-5mm
Shroud Large Conical 95mm ID - no hole
91
150
195
S90
91
150
195
ISP-BK-LG-FT
Shroud Large Flat Top 95mm ID - 5mm hole 91
155
160
ISP-BK-LG-8MM
91
150
195
ISP-BK-LG-5MM
Pole Top Cover
CAP350 - Pole cover top. Aluminium disc for covering wood pole tops. Ø350mm.
J27
URD Connection System with Crimp
Lugs for Mains Pillar
URD Connection System - Crimp Lugs
The CABAC crimp type URD system is a standard component kit using
standard 240mm2 aluminium lugs for mains cables and copper lugs
for service cables. The lugs are crimped to their respective cables and
fastened to a busbar by stainless steel bolts.
M12WSST
Steel
Washer
Heatshrink sleeves are shrunk over the cable ends to insulate the lug
barrels and a heatshrink end cap is shrunk over the whole connection to
give an insulated and weather sealed termination.
M12SSN
M12 Nut
Cabac URD terminal blocks (optional extra) are used to connect to the
copper service cables tails and from these terminals house services can
be tapped off.
The kits are suitable for one pillar with mains cables for three phases and
a neutral. The kits are available in three configurations, that is, a single
mains cable end, a two mains cables per phase and a three mains cables
per phase terminations.
The kits come with all items an installer will need to make the mains and
T-off connections. Terminal blocks are an optional extra.
Serviceable
Cable 25m2 - 50m2
(70m2 for CMP1)
Mains Cable
(240mm2 for Aluminium)
Heatshrink Cap
SRE6U-Long
(for CMP2) or
SRE4U-Long
(for CMP1)
CatalogueDescription
No
CMP1
Single Cable Pillar Kit 1
CMP2
Double Cable Pillar Kit 2
CMP3
Triple Cable Pillar Kit 3
Heatshrink
Cap
NB: These parts are made to order.
Busbars for URD assemblies
Catalogue No
L
WH
PCB-AL-80-482hole
80
40 6.1
ABB7640
Aluminium
Lug
2hole 76 4010
Main Pillar (Top)
See page Ua44
Heatshrink
Sleeve
Terminal Blocks
See page U30
Service Cable
Tail
250
Service
Cable
Mains
Cable
Pillar
Base
50
75
Earth
Cable
Mains Cable Shear
J28
M12BSST-40
M12 Steel Bolt
Ground Level
Service Cable Shear
XLP20YG
or XLP37BK
Heatshrink
Sleeve
ABB7640
Basbar
for CMP2&3
URD Connection System - Bolted
FOR STRANDED, SOLID SECTOR CABLES AND CIRCULAR STRANDED
The CABAC URD Connection is designed to make looped pillar connection systems quick and easy,
by eliminating many of the components and the tedious crimping needs of current practices.
• The heart of the system is a patented lug of unique design, that is both range taking and
multiple cable acceptable
• The connection principle is via proven shear head technology eliminating the need for crimping
tools, dies and the attendant operator skills necessary for good connection
• The unique palm incorporates an inbuilt terminal block offering a series of range taking tunnels
6 (in the case of looped pillars) with a maximum capacity of 50mm2
• To create the loop, connectors are bolted back to back, using two or three way bus bars which
allow branch off connections to be made with ease
• The connector system is a true bi-metal system with the lug manufactured from high grade
Electrical aluminium which is then copper plated and tin plated finally to produce a connector
for use with both copper and aluminium cables
• The installation is simplicity in itself requiring only a small number of hand tools, Allen keys
for shear bolts and cable connection, Spanners to connect the bus bar and a screwdriver to
complete the cover
• The system has been extensively tested and meets fully the requirements of AS4325 for
both stranded and solid conductors
• The covers meet finger safe concepts and the requirements for a 1000 volt proof cover
The cover is manufactured from glass filled nylon providing an extremely tough and durable
cover system
Catalogue Conductor Shear Head Terminal
No.
(mm2)Bolts Block
Service & Lugs
LUG – 1, 2, 3 WAY
Blank Lugs
(3 Way Kit)
BALURD95 BALURD95-2
95
6mm Allen key5mm Allen key
BALURD120
BALURD120-2
95
BALURD185
BALURD185-2
95
BALURD240
BALURD240-2
95
Cross road
cable connection
if required
Tunnel for
neutral or
cross road
connection
ONE WAY
NB: Blank lugs do not have service tunnels.
Bus Bar
ABBCMP1*
Single hole bus bar to bolt 2 lugs back to back
ABBCMP2*
Double hole bus bar to bolt 3 or 4 lugs back to back
KITS*
CMPBL1
CMPBL2
CMPBL3
URD Pillar
1 Way Pillar Kit
2 Way Pillar Kit
3 Way Pillar Kit
Service Cable
Connections
Service cables
Shear heads
Incoming
4 core 240mm
Aluminium
sector cable
Technical Data - Please refer to page B33.
*These parts are made to order.
THREE WAY
TWO WAY
Cross road
cable connection
if required
Tunnel for
neutral or
cross road
connection
Grub
Screws
Bus bar
Stainless steel
bolt and nut
bevilled washer
Bus bar
Stainless steel
bolt and nut
bevilled washer
Bus bar
Stainless steel
bolt and nut
bevilled washer
Cross road
cable connection
if required
Bolted lugs
Bolted lugs
Grub Screws
Service
Cable
Phase and Neutral
Arrangement
Shear heads
Rear lug
has no tunnels
Phase and Neutral
Arrangement
Shear heads
Service
cables
Incoming
4 core 240mm
Aluminium
sector cable
Mains Cables
Incoming
4 core Aluminium
sector cable
Mains Cables
J29
URD Connection System - Covers
The unique CABAC URD Cover system has been designed specifically
to compliment the URD Bolted lugs and provide a simple and easily
installed connection cover.
• Three covers are available to contain either single, looped or 3 way
arrangements
• Each phase is terminated separately within its own cover a design
feature that eliminates the need to tailor more than a maximum of
3 cables at any one time
• The cover is completely reversible and has an inbuilt tolerance to
accept some degree of misalignment of the connectors should a
difficult installation exist
• The cover system is Electrically safe and is of the required finger
proof concept. Fully tested the cover meets 1000 volt safety
security. Manufactured from glass filled nylon, the cover is capable
of withstanding very high impact loads to provide an almost
indestructible protection device
• The covers cable ports are accessed from the front cover where
the following ports are available
4 cable ports for a maximum of 25 mm2 cable.
2 cable ports for a maximum of 50 mm2 cable
• The cover has been designed to hold the cable connection grub screws
and prevent their dislodgement into the junction box cover
• Strip length information for cables is clearly marked on the junction
box cover
• Should it be necessary, live services can be safely installed by the use
of insulated allen keys
CatalogueDescription
No.
URDCL1
Single Cable Bolted Lug Cover
URDCL2
Double Cable Bolted Lug Cover
URDCL3
Triple Cable Bolted Lug Cover
Technical Data - Please refer to page B29.
URD KIT
URD Installation Kit
Please refer to section G - Tools.
URD KIT
2 WAY
J30
3 WAY
URDCL2
URDCL1
URDCL3
URD Connections
Terminal Block up to 50mm2
CABAC’s TB503 and TB506 terminal blocks are designed to connect
power conductors up to 50mm2. The primary use is in URD pillars, when
consumers mains connections have to be made.
TB503A has 3 terminals used for conductor up to 16mm2 and 2 terminals in the
rear for conductor up to 6mm2. The rear 2 terminals are used for street
lightning.
• Three and six way configurations for conductors up to 50mm2
• The six way block has a touch proof blanking insert to protect against
accidental electrocution
• Shrouded allen key screws for clamping the conductor
• Two allen screws per conductor for extra security
TB503
To install simply strip the conductor insert, and tighten
the allen screws.
TB503
3 Way
TB503A
3 Way (2-6mm Cable Tunnels
For Lighting Conductors)
TB503B
3 Way Terminal Block 16mm + 2 Front 6mm
TB506
6 Way
TB506
2
2
TB503A
Top View
Technical Data
Conductive Material Brass alloy tinned
Set Screw Material Brass alloy tinned
Cover MaterialPolycarbonate
Energy Australia
Integral Energy
TB503B
Rear View
TB503A
Rear View
TB503B
Top View
Screen Wire Lug & Link
These lugs and links are specifically designed to connect the
screen wire in an underground joint. They use a simple shear head
bolt up connection.
• They are range taking, accommodating from 10mm2 to 50mm2
• They will accommodate both fine strands and building wire
• Domed bolt ends, compress the conductor, and do not cut strands
• The bolts have a shear head, which shears once the correct torque
is achieved
• The bolt threads are made using a special roll forming process
to create threads that will not bind
• They are made of tin plated brass, and as such can be used
for copper or aluminium conductors
10.50
To install simply strip the conductors and torque up the bolts
until the head shears.
16.00
20.00
SWL10-50Lug
SWC10-50Link
39.00
SWL10-50
Technical Data
16.00
10.50
40.00
14.00
SWC10-50
J31
Earth Rods - Copper Plated Steel
CABAC Earth Rods are made from high quality carbon steel and copper plated to 250 micron. They are threaded on the flat top end and tappered
on the other. Driving heads and couplers are available to increase penetration. A coupler is used to connect two or more rods together with one side
threaded and the other an interference fit. A number of accessories are available to improve earthing ground connection and boxes to protect any
protruding ends.
CER15-HDH
CER15-DH
CER15-ECL
TOPEARTH
Catalogue No
RODS
CER15-1440
Description
Weight ea.
Copper Earth Rod Nominal Dia 15mm x 1.5m 1.92 kg
CER15-1800
Copper Earth Rod Nominal Dia 15mm x 1.8m 2.3 kg
CLAMPS
CER15-EC
Earth Clips to suit CER15 Cu Earth Rods N/A
CER15-ECL
Earth Rod clamp to suit CER15 Cu Earth Rod N/A
COUPLERS AND DRIVING HEADS
CER15-JC
Jointing couplers to suit CER15 Cu Earth Rods
N/A
CER15-DH Driving head to suit CER15 Cu Earth Rods N/A
CER15-HDH
Hard Driving Head to suit CER15 Cu Earth Rods
N/A
EARTH CONNECTION ENHANCER
TOPEARTH
Bentonite/Gypsum Enhancement Material 20kg
ERB2
ERB3
CONNECTION BOXES
ERB2
ERB3
J32
Earth Rod Conn Box Polycrete Aluminium Checkered Lid 200 x 220 x 150mm
Earth Rod Conn Box Polycrete 200 x 220 x 150mm
CER15-1440
HV Equipment
Portable Earthing Devices - HV Earthing Set for OH Lines or Switchboard
Designing your ped set
STEP 1: Choose Your Cable Size
Cable Cross Section / Max Short Circuit Current (@ 0.5sec)
16mm2 / 4,500A
25mm2 / 7,000A
35mm2 / 10,000A
50mm2 / 14,000A
70mm2 / 19,500A
95mm2 / 26,500A
120mm2 / 33,500A
150mm2 / 42,000A
NEW
STEP 2: Choose Your Clamp Type
Ball / Universal / OH Line
STEP 3: Choose Your Cable Lengths
Standard Switchboard earths are 600mm (A/B/C) and 1800mm (Earth)
Standard Overhead earths are 2000mm (A/B/C) and 7000mm (Earth)
Cable lengths can be tailored to suit your needs.
D-750822
Custom Set
Pre-made sets
D-770604
Switch Board Earth Set 70/35 mm²
D-795604
Switch Board Earth Set 95/35
D-712604
Portable Switch Board Earth Set 120/50
D-770604-S
OverHead Earth Set 70/35
D-795604-S
OverHead Earth Set 95/35
D-712604-S
OverHead Earth Set 120/50 mm²
Accessories - Attachment Points and Tools for PEDs
D-755225
Straight Ball Joint with threaded shaft & nut
D-755200
Straight Ball Joint with female thread (for bolt)
D-754200
Fixed Ball Point 20mm/M12 (F)
D-754235
Fixed Ball Point 20mm, 12x35mm
D-756300
Angled Ball Joint with Hole
D-761011
1m Insul Rod for fitting PED’s
D-761016
Insulated Attachment Pole 1.5m
D-769500
Telescopic Insulated Attachment Pole 5.5m
D-772321
Clamp for Ball and Pin D-25mm
D-772331
Clamp for Ball and Pin D-20mm
D-773330
Clamp Universal up to D30mm
D-773331
Uni clamp T-pin shaft long
D-784085
Clamp for OH Cable D10-85mm
D-785930
Deltec Wet Cleaner 33 KV
D-785100
Deltec Vac Cleaner -HV 33 KV
D-785502
LV Vac Cleaner attachments 1KV
D-755225
D-756300
NEW
D-755200
Ball Clamp
Universal Clamp
D-761016
OH Clamp
J33
Copper ‘C’ Connectors
The Copper ‘C’ Connector range is specifically designed for applications
requiring corrosion resistant and high current jointing or tapping of
buried copper earthing grids, or to earth rods.
The range is dimensionally identical to the normally accepted
dimensions in the Australian market. The crimp dies for the ‘C’
Connectors are oval in shape.
CABAC’s ‘C’ Connectors are made from 99.9%+ cu high conductivity
copper. The ‘C’ shape is coated with jointing compound and these
connectors are individually packed in plastic bags. The connectors are
supplied pre-loaded with jointing compound.
CAEC Range - Tap Off ‘C’ Connectors
These Tap Off Style ‘C’ Connectors are specifically designed to take a tap of 1.5 to 120mm2 from a
run or to joint to 13 to 15mm diameter earth rod. The resultant joint is tamper proof and highly
corrosion resistant, and can be directly buried. The ‘C’ connector is crimped using dies and a
standard 13 tonne tool - our HT131-C.
Conductor/Earth Rod Range
Catalogue
Conductor mm2 Tap OffDimensions (mm) Crimp
B
C
Tooling Die
No.
or Earth Rod Dia. mm (rmm2) A
CAEC1.5
1.5 53.023.02.00
CAEC2.5
2.5 53.023.02.50
CAEC4
4 53.023.03.00
25 53.023.07.50
CAEC70
70 53.0 23.011.50
35 53.023.08.50
50 53.023.09.50
CAEC95
95 53.0 23.013.50
CAEC120
120 53.0 23.015.50
ECW-H3D
16 53.023.05.50
CAEC25
13, 14 or 15mm
diameter
CAEC35
earth
rod
CAEC50
MSS-C120-42-18V
CAEC16
6 53.023.03.50
RHC131, RHU131-C
10 53.023.04.50
HT131-C, HT131-UC, B131-C
CAEC6
50 to120mm
conductor
CAEC10
2
HT-CAEC
C
A
Rod
B
J34
Cable
‘C’ Connectors
This range is used for joining and tapping conductors. The smaller ‘C‘ Connectors
are used to connect 16, 25 and 35mm2 conductors, usually in distribution earth
situations, and the larger connectors are primarily used to connect earth grids,
the resultant joints being corrosion resistant and suitable for direct burial.
Technical Data
Australia’s major telecommunication
authority
Conductive Material
Copper 99.95% pure
Tensile Strength 200 MPa
Ductile Rating 40%
International Standard
(Heat Cycling Test) ESI 43/92
-55°C to 155°C
General Electrical Properties
Total Conductivity 99.7% IACS
Total Resistivity
1.738 micro-ohm cm
Dimensional Specification
Tooling is interchangeable between
CABAC and Burndy.
Conventional Connectors
Catalogue
No.
C
Conductor Range mm2
Run or Tap Dimensions (mm)
Min
Max
A
B
C
Crimp Die Crimp Die
5 Tonne 13 Tonne ‘C’
CACC25
16
25 21.4 13.0 17.0MC25-50 MC25-C
CACC35
35
35 26.6 15.6 21.0MC35-50 MC35-C
CACC70
50 70 34.0 21.028.0
MC70-C
CACC95
70 95 41.0 26.029.0
MC95-C
CACC120 110 125 45.0 28.030.0
MC185-C
A
A
B
B
Conventional C-Connector CACC
Wide Jaw C-Co
C
C
Wide Jaw Connectors
Catalogue
No.
CACD35
C
Conductor Range mm2
Run or Tap Dimensions (mm)
Min
Max
A
B
C
10
Crimp Die Crimp Die
5 Tonne 13 Tonne ‘C’
A
A
A
35 30.0 14.3 19.0 MC35-50HT130-CC
A 39.0 19.019.0
CACD70 35 70
A
A
HT130-CO
CACD120 95 120 52.0 24.022.0 HT130-C997
CACD240 150 240 74.0 34.428.0 HT130-C1011
B
B
Conventional C-ConnectorBCACC
B
B
Wide Jaw C-Connector CACD
Multifit C-Connector CACE
C
C
Multifit Connectors
Catalogue
No.
Conductor Range mm2
Run
TapDimensions (mm)
Min Max Min Max A
B
C
A
CACE35/70 3570 1035
36.0 18.3 19.0
A Die
Crimp
13 Tonne ‘C’
A
HT130-CO
CACE70/120 951201070
50.023.219.0 HT130-C997
CACE70/240150
2401070
62.030.922.0 HT130-C1011
CACE120/240
150
24095120
68.033.928.0
HT130-C1011
B
B
B
Multifit C-Connector CACE
J35
Marker Tapes & Guards
Warning Marker Tape
Warning Marker Tape is laid in the ground close to the surface above
the cable after partially back-filling the trench with soil or fill. It is a visual
warning of the presence of Electrical cables buried below.
• Warning marker tape is pulled up in digging action to alert people
of the presence of the Electrical cables buried below.
• Electric orange colour, marked every metre in black with the words
“Caution Electrical Cable Below”.
• Environmentally friendly - manufactured from recycled material.
Catalogue. No. Width (mm)
Length (m)
Weight (kg)
WMT150150 50 0.7
WMT150/360150
360
4.8
WMT150/500150
500
7.0
Technical Data
Material:
Polyethylene 100micron nominal thickness
Operating Temperature:
-20°C to 120°C
Accepting Authorities:
Energy Australia
Integral Energy
Electricity Services Victoria
ERGON
Tree Guard, Stay Guard and Possum Guard
Tree Guard
Tree Guard is designed to be retro fitted to existing conductors that have tree interference. It is primarily designed
to act as an abrasion resistance on CATV and insulated conductors such as ABC. Tree guard is a UV stabilised
plastic tube, with a longitudinal split to allow ease of installation. Tree guard split tube is designed to roll over
itself so that it is range taking on the cable.
Stay Guard
Stay Guard is used on stay wires at ground level to provide abrasion protection from livestock, and to make stays
visible to people. It is UV stabilised and available with or without a longitudinal split.
Possum Guard
A unique product developed by CABAC and now used by many authorities. It simply works by creating an
unstable swivelling jacket around the overhead cable, and the possum falls off the cable if he walks along it.
Simply attach a number of plastic swivels around the conductor, located in place with a cable tie, and your
possum problems disappear.
Catalogue
No.
Split / Un-split
Colour
Tree Guard
VPTG25/3GSplit
J36
Grey
IDLength
(mm)
(m)
25
3
Technical Data
Material:
Polyetelene 14, low density
Volume Resistivity:
ASTM D 257>1016
Supplied:
Stay Guard
VPSG2.5SWSplit
White
30
2.5
VPSG2.5UWUn-Split
White
30
2.5
Possum Guard
PPG
Possum guard 38
100mm
PPG2
70 100mm
Possum guard In a pack of 8x 100mm lengths
with a cable tie
Cable Stockings (Grips)
CABAC’s Cable Stockings are designed to pull cables through ducts
and along trenches and act as permanent cable tensioners in industrial,
mining and processing plant applications. All the grips work on the
same principle, in that they “shrink” when fitted over the end of the
cable, because of their peculiar helical design. When pulled via a hauling
rope they grip, and the more they are pulled, the greater the grip. A
properly selected and fitted cable grip, used under the correct operating
procedure , should never slip.
• Standard grips are constructed from two ply galvanised mild steel wire
ropes. Stainless steel is available as a special.
• Standard grips have an alloy ferrule. Copper and stainless steel ferrules
are available as specials.
• Standard grips have a soft eye. Galvanised or stainless steel thimbles
are available as specials.
• Nylon style grips are suitable for Aerial Bundled Conductors (ABC).
The strengths shown in the tables are theoretical and are based on the
metallic area and grade of wire. Since field conditions have so many
variables, it is difficult to list a guaranteed strength. The main factors
that will reduce the strength of Cable Stockings are uneven loading of
the strands caused by irregularities in the cable end, and abrasion of the
wires. Fitting of an incorrect size grip will lead to premature failure.
Do’s and Don’ts
• To increase life of grips, chamfer the end of the cable approximately
30° for a distance of approx half of the diameter.
• Banding is required approximately 30mm from the mouth of the grip
to guard against accidental release and ensure maximum reliability.
It is also helpful to tape down securely the mouth end of the grip to
reduce the incidence of fouling.
• Ensure that the correct diameter grip is used. The size range is clearly
stamped on the ferrule.
• Store in a clean dry environment, and do not store nylon ABC style
grips in sunlight.
• Do not use a damaged grip, and inspect the grip after each pull.
• Do not push the mouth of the grip against flat surfaces.
• Avoid hauling over abrasive surfaces, however if this is not possible
ensure regular inspections of the grip.
J37
Tubular Single Eye
CABAC’s “CG” range of stockings are the most common type of stockings, used for general cable hauling.
They have a single eye and are integrally woven on a central axis. They are slipped over the end of the cable,
and grip when pulled.
They are made of two ply, galvanised steel wire strand with an alloy ferrule and soft eye. Variations such as
galvanised thimbles, copper ferrules, stainless steel strand and stainless steel thimbles are also available.
Please contact our sales.
Catalogue To Grip Cable
No.
Diameter (mm)
Grip Length
Approx. (mm)
Max Pull
Approx. (kN)
CG1010-14
350
CG1414-19
400
9
CG2019-28
500
15
CG3028-40
600
24
CG4540-55
800
35
CG6055-75
900
62
CG7575-95 1000
98
CG10595-120
133
1200
5
CG135120-150
1400
187
CG165150-190
1600
283
Ordering Variations
StandardVariation
(No Suffix)
Suffix
Grip Stainless Steel Rope
SS
Copper Ferrule
Stainless Steel
CF
SF
Galvanised Thimble
Stainless Steel Thimble
GT
ST
Gal. Wire Rope
FerruleAlloy
EyeSoft
EG: Tubular single eye 60mm stocking in stainless steel with ferrule and eye CG60-SS-SF-ST.
NB: If you wish to order a tubular single eye cable grip completely made of Stainless Steel for a 50mm dia cable you need to add suffixes to the
catalogue number CG45 e.g. CG45 -SS-SF-ST. Please refer to the ordering variations table.
Tubular Offset Eye
CABAC’s Offset Eye Style cable stockings allow the cable to be passed through the grip to allow it to be secured
at any point along the cable. It is mainly used for strain relief, with typical applications being permanent
installations in process plants, mines etc.
The standard offset eye style is manufactured from two ply galvanised strand with an alloy ferrule and soft eye.
Variations such as galvanised thimbles, copper ferrules, stainless steel strand and stainless steel thimbles
are also available. Please contact our sales.
Grip Length
Max Pull
No.
Diameter (mm)
Approx. (mm)
Approx. (kN)
CG10OE10-14
350
5
CG14OE14-19
400
9
CG20OE19-28
500
15
CG30OE28-40
600
24
CG45OE40-55
800
35
CG60OE55-75
900
62
CG75OE75-95
1000
98
CG105OE95-120
1200
133
CG135OE120-150
1400
187
CG165OE150-190
1600
283
Ordering Variations
StandardVariation
(No Suffix)
Suffix
SS
Copper Ferrule
Stainless Steel
CF
SF
Galvanised Thimble
GT
ST
Gal. Wire Rope
FerruleAlloy
EyeSoft
EG: Offset eye 20mm stocking in stainless with stainless ferrule and eye –
CG20OE-SS-SF-ST
J38
Tubular Double Eye
CABAC’s double eye style allows the cable to pass through the grip. The extra eye allows the cable to be lifted
into position with one eye, whilst the other eye is used to anchor the cable to a fixture.
The standard double eye style is manufactured from two ply galvanised steel wire strand, with an alloy ferrule
and soft eyes. Variations such as galvanised thimbles, copper ferrules, stainless steel strand and stainless
steel thimbles are also available. Please contact our sales.
No.
Diameter (mm)
Grip Length
Approx. (mm)
Max Pull
Approx. (kN)
CG10DE10-14
350
5
CG14DE14-19
400
9
CG20DE19-28
500
15
CG30DE28-40
600
24
CG45DE40-55
800
35
CG60DE55-75
900
62
CG75DE75-95
1000
98
CG105DE95-120
1200
133
CG135DE120-150
1400
187
CG165DE150-190
1600
283
Ordering Variations
StandardVariation
(No Suffix)
Suffix
SS
Copper Ferrule
Stainless Steel
CF
SF
Galvanised Thimble
GT
ST
Gal. Wire Rope
FerruleAlloy
EyeSoft
EG: Tubular double eye 75mm stocking in stainless with stainless ferrule and eye
- CG75DE-SS-SF-ST
Lace Up Offset Eye
CABAC’s lace up grips are made flat to allow the grip to be wrapped around the cable at any position, then
secured by a lace. These grips are used where it is impractical to use a tubular grip, which has to be fitted and
removed from the end of the cable. Lace up grips can be used in the central portion of a hauling job, to load
share with a tubular grip. They are also ideal for retro fitting to cables in an industrial or mining application.
The standard lace up style is manufactured from two ply galvanised steel wire strand, with an alloy ferrule
and soft offset eye. Variations such as galvanised thimbles, copper ferrules, stainless steel strand, stainless steel
thimbles and double eyes are also available. Please contact our sales.
No.
Diameter (mm)
Grip Length
Approx. (mm)
Max Pull
Approx. (kN)
CG14LU14-19
500
9
CG20LU19-28
600
15
CG30LU28-40
800
24
CG45LU40-55
900
35
CG60LU55-75
1000
62
CG75LU75-95
1200
98
CG105LU95-120
1450
98
CG135LU120-150
1900
141
CG165LU150-190
2100
141
Ordering Variations
StandardVariation
(No Suffix)
Suffix
SS
Copper Ferrule
Stainless Steel
CF
SF
Galvanised Thimble
GT
ST
Gal. Wire Rope
FerruleAlloy
EyeSoft
EG: Lace up offset eye 30mm stocking in stainless steel with stainless ferrule and
eye - CG30LU-JJ-SF-ST.
J39
Cable Stockings (Grips) & Heavy
Duty
Cable Stockings - Heavy Duty
Advantages:
•Maximum grip
•Highest breaking strength
•High tension rope and conductor hauling
•To suit bare or insulated conductor
•Copper shoulders provide protection from wear
Standard Construction:
•Multi Ply
•Galvanised Strand
•Alloy Ferrule
•Soft Eye
•Copper Shoulders
No.
Diameter (mm)
Grip Length
Approx. (mm)
Max Pull
Approx. (kN)
CG10HD-CS10-15
750
37
CG15HD-CS*15-21
810
57
CG20HD-CS20-29
1040
73
CG30HD-CS27-35
1160
101
Ordering Variations
StandardVariation
(No Suffix)
Suffix
SS
Copper Ferrule
Stainless Steel
CF
SF
Galvanised Thimble
GT
ST
Gal. Wire Rope
FerruleAlloy
*Please note: CG15HD-CS is not stock item and ordered as required.
EyeSoft
EG: Heavy Duty stocking in stainless steel with stainless ferrule and stainless
thimble CG30HD-CS-SS-SF-ST.
ABC Cables - Nylon Insulated
CABAC’s ABC style stockings are made from a non-conductive three ply nylon strand, specially for pulling
bundles of Aerial Bundled Conductors. They are made non-conductive for safety reasons, to minimise the
chance of flashovers and electrocution.
They come standard as tubular, soft eye and alloy ferrule. They are also available in double eye and offset eye.
Please contact our sales.
Do not store these grips in direct sunlight.
Catalogue
To Suit Cable
Colour
No.
(mm)
Grip Length
Approx. (mm)
Max Pull
Approx. (kN)
White
600
15
CGLV450
4 x 50mm2 ABC bundle
CGLV495
4 x 95mm ABC bundle
Blue
800
25
CGLV4150
4 x 150mm2 ABC bundle
Green
800
25
2
Cable Stocking Swivels - Clevis/Clevis Type
CABAC’s swivels are used where there is a possibility of rotation
or spinning passing from the pilot rope to the cable or vice-versa. This is
often the case when an ordinary laid rope is used to haul with, instead
of a braided rope.
CABAC’s swivels are high quality ball bearing types manufactured from
stainless steel, which have a lower friction than non-bearing swivels.
The pins have a screwdriver slot for easy removal. Clevis/Eye types are also
available. Please contact our sales.
Catalogue
No.
Ultimate TensileDimensions (mm)
Strength (Tonne) A
B
C
D
E
F
CGSSSW25CC
2.5T
87252512 8 9
CGSSSW19CC
1.4T
692219 9 6 11
A
B
D
C
E
J40
F
2 Stage Jetline Blower
2 Stage Electric Draw Line Blower Kit
This unit will effectively blow a lightweight jet line up
to 1000m of unoccupied conduit. Each motor delivers
approximately 3.5m³ of air per minute and is suited to long
PVC duct runs with many bends.
MSS-EBK2-1300K - Electric Jetline Blower
Kit Contains:
1 x 240V electric blower unit
1 x 5m x 50mm diameter hose assembly with fittings
1 x Conduit sealer to suit 12mm-40mm conduit
1 x Conduit sealer to suit 50mm-100mm conduit
1 x Conduit sealer to suit 110mm-16vv0mm conduit
MSS-EBK2-1300 - Electric Jetline Blower - no accessories
NEW
MSS-EBK2-1300K
Draw Line Pressure Roping Gun And Seal Off Kit
Used in conjunction with an air compressor this unit is suitable for
conduits 50mm - 150mm and can accommodate rope 4mm-10mm.
Kit Contains:
1 x Pressure roping gun
1 x 50mm Conduit seal off
4 x Grommets to suit 4mm, 6mm, 8mm and 10mm rope
1 x Carry case
NEW
MSS-DPL-500
J41
Hauling Swivels & Line Carriers
Breakaway Swivels
Our Break-away Swivels give you invaluable protection when pulling either fiber optic or coaxial cable.
•These simple tools provide an inexpensive fracture point between the pulling line and cable avoiding costly cable damage if the cable’s rated
pulling capacity is exceeded.
•The swivels are available in two diameters; 7/8” (22 mm) made from high quality aluminium and 5/8” (16 mm) made from steel.
Swivels sold with standard fuse:
MSS-70188
16mm swivel with 2.2kn fuse
MSS-53706
22mm swivel with 2.2kn fuse
NEW
16mm Swivel Fuses
Catalogue No.
Break Point (kg)
Colour Code
MSS-26309
91
Orange/White
MSS-26310
100
Red/White
MSS-26305
134
Green/White
MSS-30333
154
White
MSS-26306
181
Blue/White
Catalogue No.
154
White
22mm Swivel Fuses
Break Point (kg)
Colour Code
MSS-26307
190
Yellow/White
MSS-30332
MSS-26308
197
Violet/White
MSS-34786
204
Orange
MSS-25494
204
Orange
MSS-34341
272
Yellow
364
Blue
MSS-26325
226
Violet
MSS-34342
MSS-25493
272
Yellow
MSS-34343
454
Green
MSS-26326
317
Brown
MSS-34344
544
Red
Stainless Steel Swivels
These tough swivels are designed to handle higher thrust loads
for extra cable safety and faster straight pulls.
• Precision-machined body is made of high quality stainless steel with
higher working load ratings than comparably sized swivels available
on the market.
• These heavy-duty swivels are built with a thrust bearing for tensile
load and a radial bearing for bending load.
Catalogue No.
Diameter (mm)
WLL Underground
NEW
WLL Aerial
Length (mm)
Eye Width (mm)
MSS-70136
22
10.0kN
6.0kN
86
9.5
MSS-70137
32
22.2kN
13.3kN
105.6
13.5
MSS-70138
35
31.1kN
18.7kN
116.7
14.3
MSS-70139
41
44.5kN
26.7kN
138.1
17.5
MSS-70140
64
111.2kN
66.7kN
244.5
26
Balloon Line Carriers
Shaped like a balloon with a rigid plastic mouth to ensure the balloon stays inflated.
Available in the following sizes:
J42
Catalogue No.
Size (mm)
MSS-DBL-050
50
MSS-DBL-080
80
MSS-DBL-100
100
MSS-DBL-125
125
MSS-DBL-150
150
MSS-DBL-190
190
MSS-DBL-225
225
NEW
Hauling Rope
Telstra Blue/Yellow Rope
6mm Polypropylene blue/yellow hauling rope - 400m coil.
Catalogue No.
Diameter (mm)
Break Load (kg)
6
595
MSS-LPPFBY6
MSS-LPPFPY6-BULK
Pallet of 45 coils
NEW
Polypropylene Rope
Polypropylene hauling rope - 250m coil.
Catalogue No.
Diameter (mm)
Break Load (kg)
MSS-LPPHTA12
12
2700
MSS-LPPHTG16
16
4500
MSS-LPPHTA20
20
6900
NEW
Double Braid Rope
Double braid rope has been developed with a braided cover over
a braided core to provide a single integrated rope with greater strength.
Polyester double braid provides high strength with low elongation,
good abrasion and UV resistance and remains easy to handle.
Catalogue No.
Diameter (mm)
Break Load (kg)
MSS-PPYBF10
10
2200
MSS-PPYBF12
12
3300
MSS-PPYBF14
14
4800
MSS-PPYBF18
18
6200
NEW
Spectra Braid Rope
Spectra Braid is constructed of a open weave Spectra fibre core and a tighter weave polyester cover. Spectra has a high resistance to chemicals, UV
light and abrasion. Spectra braid is a high strength, low stretch and low creep rope. It is easily spliced.
Catalogue No.
Diameter (mm)
Break Load (kg)
MSS-PSYBS6
6
1450
MSS-PSYBS8
8
3300
MSS-PSYBS10
10
4500
MSS-PSYBS12
12
5800
MSS-PSYBS14
14
7600
NEW
J43
Cable Blowers
Tornado Cable Blower
The Tornado cable blowing machine is capable of installing fibre optic
cable (6-32mmO/D) at speeds up to 90m per minute into pre installed
sub-duct (25-63mm). The system operates on the viscous drag
principle employing compressed air to install the cable, controlled and
assisted by a hydraulic belt drive system. An electronic monitoring
system provides read out of speed and distance. The Tornado is
equipped with an electronic pressure sensor which will shut down the
hydraulic drive system in case an obstruction is found in the duct.
NEW
MSS-C-1250-0001-01
Note: Collets and seals are required for cables and sub-duct and
depend on the size of the cable and duct being Installed.
**Requires suitable air compressor.
Hydraulic power pack
The Cable “Over Blowing” Junction Box
The cable “over blowing” junction box has been designed to install a
new cable into an occupied sub-duct (subject to space). The junction
box is comprised of a heavy duty aluminium base and lid that form a
pressurized chamber into which one end of the occupied sub-duct can
be attached. The existing cable can then exit the box from either side
of the two branches to best suit the application. The vacant branch of
the junction box is then connected to the tornado using a short length
of sub-duct for the installation of the new cable.
MSS-C-1254-001-01
Note: Collets and seals are required for cables and sub-duct and
depend on the size of the cable and duct being installed.
J44
NEW
Winches
Pull And Assist Capstan Winch
NEW
Skid mounted hydraulic pull and assist double capstan winch with capstan tilt function and rope take-up drum.
The winch is powered by a 13HP petrol engine, driving triple mounted, fixed displacement pumps. One pump powers the double capstan via a
hydraulic motor and epicyclical gearbox, another pump drives the rope take-up drum while the remaining pump powers the tilt function of the
double capstan.
Panel mounted controls are user friendly. The operation of the double capstan features two ‘dead man switch’ style, spring centred lever valves
which control both direction and tilt function. The rope take-up drum function is operated via a simple ‘on-off’ style lever valve.
Rope/cable tension can be controlled via a panel mounted, adjustable valve and a dial read out indicator showing tension in kg’s and pressure in
PSI/BAR.
The winch will stop pulling at the selected tension without stopping the engine, thereby protecting the cable.
A ‘fixed’ valve can be used in lieu of the adjustable valve that sets the pressure of the hydraulic system to give a max tension of 2.2kN’s.
The double capstan can be tilted through 90° from horizontal to vertical to suit the work being undertaken and the rope take-up drum can be used
with the double capstan in any position.
The rope take-up drum is removable and can be split to enable the easy removal of the rope.
The base dimension of 1165mm x 1880mm makes it suitable for mounting on a trailer or ute tray.
MSS-C1405-AU
Specifications
500kg
Small capstan pulling capacity:
1000kg
Large/Small capstan diameters:
760mm/385mm
Large capstan max pulling capacity:
Rope speed:
50m/min
Dimensions:
L1880mm x W1165mm x H1100mm
Weight:
580kg
J45
Winches
Powerful Petrol Powered Portable Capstan
The RW300 winch is a powerful petrol powered portable capstan winch
developed with the electrical and telecommunications industry in mind.
Powered by a 4Hp Honda petrol motor it is capable of pulling loads up
to 3kN. It is fitted to a sturdy galvanized steel frame with a tow ball
attachment that will fit on any standard 50mm tow ball.
MSS-RW300-4HP
Specifications
•
•
•
•
•
4hp Honda OHV 4 stroke petrol motor.
Transtechno 25:1 Helical gear box.
Emergency stop button with 2m lead.
90mm dia Capstan with rope diverter.
Mounted on a plated frame with shaft protection Guard and tow
ball attachment.
• 1.5kN Continuous line pull. 3.0kN Maximum.
• Weight - 36kg.
NEW
Rugged Electric Portable Capstan
The 300AB winch is a rugged electric portable capstan winch suitable for
overhead line crews and underground cable installers. Capable of hoisting
weights up to 725kg double line lift.
MSS-300AB-FS-771130
Specifications
•
•
•
•
•
•
•
360kg single line or 725kg double line lift.
230V 1.25hp reversible braked motor.
Speed 9 MPM at 500kg load lift.
Worm gear reduction for positive load holding.
Low voltage pendant hand or foot control.
Capstan rope drum.
Fitted to a heavy duty angle steel base with mounting points.
NEW
J46
Cleaners & Mandrels
Rubber Conduit Cleaner
Suitable for clearing the conduit of sand, mud and other debris.
Catalogue No.
Size (mm)
MSS-CRC-050
50
MSS-CRC-080
80
MSS-CRC-100
100
MSS-CRC-125
125
MSS-CRC-150
150
NEW
Rubber Slug
Suitable for clearing the conduit of sand, mud and other debris and spreading
lubricant especially on tight radius corners.
Catalogue No.
MSS-RS-050
Size (mm)
50
MSS-RS-080
80
MSS-RS-100
100
MSS-RS-125
125
MSS-RS-150
150
NEW
Conduit Proving Mandrels
Used for testing conduit integrity before hauling in cable. Available for testing electrical and communications conduits in the following sizes.
Catalogue No.
Conduit Size
MSS-DPM-050
50mm
MSS-DPM-100
100mm
MSS-DPM-125
125mm
MSS-DPM-150
150mm
NEW
J47
Drum Stands
Drum Cradle
Drum cradle suitable for lifting, supporting and lowering cable drums
for cable installation. Supplied with a 1250mm x 48.3mm spindle bar
with collets to keep the drum centered on the spindle. This unit has
been tested by an independent test facility with a 7.9:1 ratio of the
Safe Working Load.
MSS-DL-150
Max Drum Diameter
1500mm
Max Drum Width
1000mm
Height
770mm
Width
1250mm
Length
1780mm
Weight
25Kg
Recommended working load limit
150Kg
WWL (Tested)
1200kg
NEW
WARNING: For the safety of the operators, CABAC recommends that this
unit is to be operated by two persons!!
Drum Ramp Rollers
For use with drum diameters up to
1.5m with a safe work load of 1.5 tonne (per set).
Fold away for easy storage.
MSS-DRR-1000
NEW
Cable Reel Dispenser Stand
To suit 2 to 3 reels of electrical cable.
MSS-CRS350
NEW
Cable Drum Trolley
To suit 90cm wide x 1mtr diameter drum up to 500kg
MSS-CDT-500
NEW
J48
Drum Stands
Scissor Type Cable Drum Jacks
NEW
Suitable for lifting cable drums up to 4 ton. Fully collapsible for easy
transportation. Set up in minutes.
Catalogue
No
Jack
Size
(tonne)
Drum
Radius
(mm)
Drum
Diameter
(mm)
Drum
Width
(mm)
Drum
Weight
(tonne)
Drum
Shaft
(mm)
Jack
Width
(mm)
Jack
Length
(mm)
Folded
Height
(mm)
Weight
Per Set
(kg)
MSS-SLS1-2T
MSS-SLS3-4T
1-2
900
1800
1800
1-2
63
460
1350
250
100
3-4
1200
2400
2000
3-4
90
460
1700
250
160
Hydraulic Cable Drum Jacks
NEW
Suitable for cable drums up to 8 ton. Works with the use of bottle jacks fitted to the base to lift the drum off the ground. image shows optional
Disc brake feature.
MSS-DJS-58T
Available Accessories:
MSS-DB-400 - Disc brake and fixing arm set to suit 40mm dia axle
Jack
Size
(tonne)
Drum
Radius
(mm)
Drum
Diameter
(mm)
Drum
Width
(mm)
Drum
Weight
(tonne)
Drum
Shaft
(mm)
Jack
Width
(mm)
Jack
Length
(mm)
Jack
Height
(mm)
Weight
Per Set
(kg)
5-8
1650
3300
2000
5-8
90
460
1350
250
156
J49
Cable Lubricant
Powergel Water Based Lubricant
POWERGEL is a water based cable hauling Lubricant, which
provides excellent friction reduction, for hauling heavy power,
telecommunication and fibre optic cable.
Compatible with all forms of cable jacket and does not stress crack
polyethylene plastics. Non-toxic and Non-Flammable.
MSS-LN1477-4 - 4 Litre
MSS-LN1477 - 20 Litre
NEW
Ductglide Water Based Lubricant
DUCTGLIDE water based cable blowing lubricant specifically designed
for lubricating sub-duct prior to high speed fibre optic cable blowing.
Compatible with all forms of cable jacket and does not stress crack
polyethylene plastics. Non-toxic and Non-Flammable.
Available in 20 litre drums.
MSS-LN1478
J50
NEW
Manhole Cable Guides
Single Manhole Roller Guide
120mm wide aluminium roller.
MSS-TRGM-100
NEW
Twin Manhole Roller Guide
2 x 120mm wide aluminium rollers.
MSS-TRGM-100-2
NEW
Triple Manhole Roller Guide
3 x 120mm wide aluminium rollers.
MSS-TRGM-100-3
NEW
Pivoting Manhole Slipper Guide
100mm cable slipper.
MSS-PMCG-100
NEW
Pivoting Manhole Cable Guide
3 x 140mm aluminium rollers.
MSS-PMRG-140
NEW
J51
Conduit Cable Guides
Conduit Slipper Guide
Suitable for use in conduit up to 150mm to provide a
smooth surface for the cable to glide easily against.
Catalogue No.
Conduit Size
MSS-CCG-028
28mm
MSS-CCG-035
35mm
MSS-CCG-050
50mm
MSS-CCG-080
80mm
MSS-CCG-100
100mm
MSS-CCG-125
125mm
MSS-CCG-150
150mm
NEW
Lockable Conduit Slipper Guide
Suitable for use in conduit up to 150mm locking to the inside of the conduit
to provide a smooth, stable surface for the cable to glide easily.
Catalogue No.
Conduit Size
MSS-CLS-050
50mm
MSS-CLS-080
80mm
MSS-CLS-100
100mm
MSS-CLS-125
125mm
MSS-CLS-150
150mm
NEW
Lockable Conduit Roller Guide
Suitable for use in conduit up to 150mm locking to the inside of the conduit to provide a free running aluminium roller for the cable to glide easily.
Catalogue No.
Conduit Size
MSS-FS-050
50mm
MSS-FS-063
63mm Elec conduit
MSS-FS-080
80mm
MSS-FS-100
100mm
MSS-FS-125
125mm
MSS-FS-150
150mm
NEW
Bellmouth Conduit Guide
Suitable for use in Electrical and Telecommunication Conduit – sizes available
– 100mm , 125mm & 150mm. Cast Aluminium Bell Mouth Guides assist in
Protecting Cable upon entry during cable Hauling process.
Catalogue No.
Conduit Size
J52
MSS-BM100
100mm
MSS-BM125
125mm
MSS-BM150
150mm
NEW
Cable Rollers
Trench Corner Roller
Used to create a 90° bend. Star pickets sold separately.
MSS-TCR-200
NEW
Raised Trench Roller - Aluminium
MSS-RTRA-140
NEW
Flat Trench Roller - Aluminium
MSS-NTRA-120
NEW
Raised Trench Roller - Plastic
140mm wide plastic roller.
MSS-RTR-140
NEW
Flat Trench Roller - Plastic
120mm wide plastic roller.
MSS-NTR-120
NEW
J53
Manhole Guards
Supervisor Aluminium Foldaway Manhole Guards
Suitable for storage in station wagon or sedan.
Approved for Telstra use.
NEW
MSS-MGA-070
Weight
12.8kg
Height
930mm
Length
1430mm
Width
1400mm
Aluminium Foldaway Manhole Guards
NEW
Approved for Telstra use.
MSS-MGA-140Y
Weight
10.6kg
Height
930mm
Length
1430mm
Width
1400mm
Aluminium Folding Manhole Guards With Roof Frame
To suit tent. Approved for Telstra use.
MSS-MGA-140RY
Weight
12.8kg
Height
930mm
Length
1430mm
Width
1400mm
NEW
Waterproof Canvas Tent With Window And Door Flap
For use with manhole frames with roof frame.
MSS-TENT-01
NEW
Aluminium Foldaway Manhole Guards
Not approved for Telstra use.
NEW
MSS-SMTF38
J54
Weight
7.2kg
Height
930mm
Length
1430mm
Width
1400mm
Fibre Splicing Tent
Designed to protect workers from the elements, these brightly
coloured tents are easily seen by oncoming traffic. Utilising a unique
new hub design, the tent pops up or down in a matter of seconds and
requires no assembly.
The white and bright yellow fabric is a durable water repellent, 200
denier nylon/polyester. The Utili tent features adjustable rod ends for
side wall tension, a zipped door, vent windows on each side and tie
down loops on all corners for additional ground anchoring.
Material
•
•
•
•
•
•
•
•
•
•
250 denier Polyester.
Fabric Weight – Minimum: 4.55 oz./yd. Maximum: 5.20 oz./yd.
Urethane coating.
Spray rating per ATCC #22.
Coated weight of fabric per ASTM D3776-96.
Fire retardancy per CPAI-84 & NFPA 701.
Fabric count per ASTM D3775-96.
Water repellence test per AATCC 127 – 1986.
Tensile Strength of fabric per ASTM D5034-95.
Elongation of fabric per ASTM D5034-95.
NEW
Frame
• Solid white protruded fibreglass rods.
• Mechanical properties per: ASTM D3916/D63B, D4476/790, D695,
D2583, D256, D149, D150, D495, D792, D2584, D570 & D696.
Hubs
All hubs are made from one of three materials: Cast Zinc #3 per SAE
903, ASTM AG40A Type 380 Aluminium Cast Zinc #5 per SAE 925,
ASTM AC41A
Tie down loops on all corners
for additional ground anchoring
Construction
•
•
•
•
•
•
All edges and seams are finished.
18 oz. Reinforcing material in corner rod pockets.
Black, UV resistant cable ties.
Windows have Velcro or snap in place closures for foul weather.
Heavy duty non-metallic zippers for door closures.
Set-up instructions are sewn onto storage bag.
MSS-TEL83-41
Vent Window
Hole for an air blower
J55
Section J.a
Lighting
Photo Sensing Switch & Cable Clamp Set
J56
J.a57 - J.a58
Street Light Insulated Terminal Block, Street Light
J.a59
Mining/Confined Space
J.a60
Photo Sensing Switch
CABAC IS THE EXCLUSIVE
DISTRIBUTOR OF
D2 Photo Sensing Switch
The HSC-PE2 is a light sensing switch for controlling mains powered street lighting, designed to switch ON at low light levels and OFF at high
light levels. The controller is provided in industry standard D2 format. The controller uses an electronic sensor circuit, providing higher reliability
and superior temperature stability of light level switching thresholds.
•Silicon Light Sensor – Non Containing
•Hybrid technology - more reliable reduces drift
•Approved by all major power authorities
•Electronic light sensor circuit for accurate light level operation
•Mechanical contacts for proven reliability
•Industry standard D2 format
•Conforms to AS 1158-6
•175 Joule MOV
•High Impact acrylic case
•Solid brass contacts
•Wide operating voltage range (185 Vac to 305 Vac)
•Switches ON in the case of failure of the light sensing element
HYBRID
TECHNOLOGY
MORE RELIABLE
REDUCES DRIFT
HSC-PE2- Photo Sensing Switch
Applications - Suitable For:
•Category P1 to P5 - Minor Road Lighting - collector/distributor roads, local roads, cycle paths, etc.
•Category P6 to P12 - Public Area Lighting - town centres, town squares, pedestrian malls, footpaths in parks, carparks etc.
All specifications apply at a Tamb of +25°C unless otherwise specified.
Parameter
Value
Nominal supply voltage 50 /60 Hz
240 Vac
Supply voltage range
185 - 305 Vac
Max. Load Rating
700W (3A @ 230 Vac)
Failure Mode
ON
Operating Temperature range
- 40ºC to + 65ºC
Surge protection
175 Joule MOV
Power consumption
Average <2W
Operating light levels
Turn ON: 10 lux ± 5 lux Turn OFF: 40 lux ± 12 lux (OFF:ON Ratio = 4:1)
Time Delay (at 230 Vac supply)
Turn ON: 30 secs (typ.) Turn OFF: 25 secs (typ.)
Photo-cell
Si sensor
Suitable D-2 mounting base
Z60160 (Sylvania)
HSC-PE2 Mechanical Information
52 max
12
1
26
2
3
HSC-PE2 Application Circuit
Active
1
HSC-PE2
2
230Vac
Mains
3
Lamp
Ballast
metal
halide
lamp
Neutral
HSC-PE2 - application circuit
J.a57
Photo Sensing Switch
CABAC IS THE EXCLUSIVE
DISTRIBUTOR OF
Twist-Lock Electronic Photocontrol
The HS6390B and HS6390B-C are light sensing switches for controlling mains powered street lighting, designed to switch ON at low light levels
and OFF at high light levels. The difference between the HS6390B and the HS6390B-C is the B- C version uses Cadmiun Sulfide Photocell and
the B version uses Encapsulated Silicon Phototransistor. These twist-lock electronic photocontrol features rugged design and are available in
two standard models of sensing technology, with options to satisfy a wide variety of applications.
•Double-sided plated through control board making it rugged, of a superior quality & reliable
•Quad Gate technology - constant switching levels over a wide range of voltages & temperatures
•Unique twist grip design - tough, tighter switching levels
•Reduces power usage
•320joule MOV
•High impact thermoplastic base
BEST
•Solid brass contact blades
CONSTRUCTED
•UV stabilised permanent colour
NEMA IN THE
MARKET
•High impact resistant polyproylene cover
AS 1158-6
HS6390B
HS6390B-C
HSC-5927-AUS - Bracket
Applications - Suitable For:
•Category V1 to V5 - Major Road Lighting - freeways, arterial road, sub-arterial roads, collector roads etc.
•Category P1 to P5 - Minor Road Lighting - collector/distributor roads, local roads, cycle paths etc.
•Category P6 to P12 - Public Area Lighting - town centres, town squares, pedestrian malls, footpaths in parks, carparks etc.
Parameter
Nominal supply voltage 50 /60 Hz
Supply voltage range
Failure Mode
Load Rating
Photocell
Dielectric Strength
Surge Protection
Power consumption
Time Delay Off (Instant ON)
Operating Light Levels (Standard Settings)
ANSI Color Coded Cover
HS6390B
HS6390B-C
240 Vac
105 - 305 Vac
ON
1000 Watt Tungsten/ 1800 VA Ballast
-400C to +700C
Encapsulated Silicon Phototransistor
5000 Volts between current carrying parts
and metal surfaces
320 Joule MOV/ 10,000 amp surge current
0.5 Watts @ 120 V
3 to 5 seconds
Turn on 15 Lux ±15% Turn off by 22.5 Lux
(Off: On ratio = 1.5:1)
Blue (Standard)
240 Vac
105 - 305 Vac
ON
1000 Watt Tungsten/ 1800 VA Ballast
-400C to +700C
Cadmium Sulfide
5000 Volts between current carrying parts
and metal surfaces
320 Joule MOV/ 10,000 amp surge current
0.5 Watts @ 120 V
3 to 5 seconds
Turn on 15 Lux ±15% Turn off by 22.5 Lux
(Off: On ratio = 1.5:1)
Blue (Standard)
Street Light Poles Cable Clamp Set
The SBK kits are safety items for street light poles.
These kits are placed near the ground and connected to the mains
supply feeding a street light. The purpose is to disconnect the mains power
if the pole is pushed over due to a motor vehicle accident or enviromental
condition e.g. cyclone.
Assembly of SBK02
in a street light pole.
SBK01
(grey brackets)
Slipbase kit - 01:
Contains CCB-1 & CCB-2 (grey bracket x 2) x XP5442PKIT (heatshrink)
SBK-01
Slipbase kit - 02:
Contains CCB-PP-SY-ASK (yellow bracket x 2) & XP5442PKIT (heatshrink)
SBK-02
Special assemblies for street lighting.
Custom assemblies available on request.
J.a58
Shear Plain
SBK02
(yellow bracket)
Street Light Insulated Terminal Block
Street Light Power Block
The TB503B has been designed to replace the existing switchboard that supplies the power to the street
light fitting. An Australian electrical supply company approached CABAC to modify the existing setup to
make the switchboard user friendly and provide over finger protection.
The new block offers the following features:
• Finger protection was achieved by shrouding on the wiring end of the terminal
• The loop in and loop out cables could be up to 50mm2, carry 200Amps.
• Compact design
• Blanks attached on blocks that do not need loops.
The block caters for main 6mm2 (power to the light fitting) cables, all been able to be
terminated with a suitable Allen key.
TB503B
3 Way Terminal Block 16mm2+2 front 6mm2
TB503A
3 Way (2-6mm Cable Tunnels For Lighting Conductors)
Technical Data
Cover MaterialPolycarbonate
Typical installation using TB503A.
Approved by Energy Australia
TB503A
Top View
TB503A
Rear View
TB503B
Top View
TB503B
Rear View
Street Light Controllers
Three pole version as shown. Other variations available on request.
SL-CU-3P-16-OP
Street Light Controller (Pressed Aluminium Enclosure)
SL-CU-3P-16-SQ
Street Light Controller (Cast Aluminium Enclosure)
Custom assembled controllers available on request.
Contact our sales team for details.
SL-CU-3P-16-SQ
Street Light Protection
SL-CBR-1-AS
Street Lights Protector (Greased Terminals)
SL-CBR-2-AS
Street Lights Protector (Non Greased Terminals)
CBR-BRACKET
Mounting Bracket
Custom assembled controllers available on request.
Contact our sales team for details.
CBR-BRACKET
SL-CBR-1-AS
J.a59
Mining / Confined Space
SmithLight - Heavy Duty Portable LED Light
The SmithLight has two different height settings, and a multitude of angle settings for
the light head itself. The light head is fitted with over 250 LED’s and can be used in a
variety of settings – side A only, side B only, or both sides to emit light in all directions.
Weighs only 7.7kg (including accessories, battery and components). The battery can
power the light for 10-12hrs, and is easily rechargeable from any 240V GPO, or from a
vehicles 12V cigarette lighter.
SMIN120L
NEW
SmithLight Ex - Instrinsically Safe Portable LED Light
This SmithLight has all of the same features and functions at the standard SmithLight
(above) with the extra benefit of being EX rated for use in hazardous areas.
The SmithLight is available with various attachment clamps to use in various situations.
Mounting options available include a tripod, as well as stabilising brackets and
Pole-mounts. The SmithLight of course also be used stand alone for ground level or
trench and pit work.
SMEX90L
NEW
J.a60
Section J.b
Rail and Locomotive
DC/DC Supplies and
Battery Chargers
IntroductionJ.b62
Regulated DC/DC Converter
J.b63
High Power DC/DC Converter
J.b64
Rail Battery Chargers
J.b65 - J.b66
Introducing CABAC/CCI Rail Products
The Cabac CCI Rail power supplies provide DC power solution for a wide range of application within the cabins of diesel locomotives and
in the safety critical application of level crossing battery charges. The DC/DC power supply use an advanced design creating a power supply
efficiency that exceeds 90%. The class leading efficiency of the design results in a power supply that needs no fans or external cooling fins.
The supply is completely encased effectively blocking out diesel particulate,which can build up on electronic and cause failures. As a result the
Cabac/CCI DC/DC Power Supplies have an unrivalled reputation for rugged reliability in often hot and dirty environments.
The Cabac/CCI range of DC/DC supplies are regulated, come in 13.8VDC and 24VDC and can be used to supply essential communication and
safety equipment like radio, GPS, satellite tracking and Telemetarey Communications, can drive windscreen wipers and headlights and also
driver comfort devices like refrigerators and fans.
If you cannot find a model to suit your needs in the following range - we design & manufacture locally - please contact us with
your requirements.
Wide Range DC/DC Power Supply
Application
DC/DC Power Supply used in Locomotive applications. The WR series power supply operates
with a wide range of input voltages. Typically either 72V DC or 110V DC are source voltages
used in locomotive applications. The WR series wide range allows the power supply to be
used in either voltage application seamlessly, allowing for maximum flexibility in stocking
and change out regimes. Output used for 12VDC applications
Features
Benefits
Advantage
No External Fins
Operates in position with restricted airflows
No special ventilation required, install it anywhere
Fan-less Design
High Reliability
Fans are susceptible to failure – the lack of a fan increases reliability
90% Efficiency
No Ventilation Ports Required
Reduces dust ingress which increases reliability.
Wide Range
Operational in 72VDC or 110VDC Applications
Flexibility in change out and stocking regimes
Specifications
WR150E-13V8-10A
Wide Range Input
Output Voltage
Regulation
(Vin = 55 – 137V, Iout = 10A)
Regulation
(Vin = 48 – 55V, Iout = 10A)
Input Fuse
Output Fuse
Input LEDs are ON if I/P is
Output LEDs are ON if O/P is
Efficiency
Vout = 11.5VDC – 13.8VDC
10A
> 12VDC
Vout = 20.6V – 24.1V
Isolation
I/P to GND 1kV Minimum
Isolation
O/P to GND 500V Minimum
< 50mV
(Typically <= 25mV @
10A & Vin=55 – 137V )
Vout = 11.5V – 13.8V
4A
6.3A
10A
within range 55 – 137VDC
> 22VDC
> 12Vdc
88 – 92% Depending on Load Conditions
I/P to O/P 1kV Minimum
Size
WR200E-13V8-15A
13.8Vdc ( +/- 50mV)
< 1%
Isolation
Ripple & Noise
J62
13.8VDC ( +/-50 mV )
WR150E-24-6A
WR150EQ-13V8-10A
55 – 137VDC (For output regulation < 1% )
24.1Vdc ( +/-100mV)
13.8Vdc ( +/-50 mV )
< 100mV
< 50mV
(Typically <= 25mV
6A3 & Vin=55–137V )
@ 10A & Vin=55 – 137V )
0 – 60ºC
Vout = 11.5V – 13.8 V
15A
> 12Vdc
I/P to O/P 1kV Minimum
(Tested)
I/P to GND 1kV Minimum
(Tested)
(Tested)
< 50mV
(Typically <= 25mV
@ 15A & Vin = 55 – 137V )
Regulated DC/DC Converter
Regulated DC/DC Power Supply
Application
DC/DC Power Supply for Locomotive applications. The MR series DC/DC converters typically operate above 95% efficiency at full load over the
specified input range. The MR converters have been designed to operate with the 72VDC supply voltage commonly found in most locomotives.
The MR series uses electronic current sensing instead of a fuse for increased efficiency and reliability. If the supply becomes overloaded it will
cycle the output on and off whilst the problem persists and afterwards resume normal operation. The supply is able to handle loads requiring
a high surge current to operate such as lamps and motors.
MR200E-13V6-15A
MR400E-24V-16A
Features
Benefits
Advantage
No External Fins
Fan-less & Fuse-less Design
High Reliability
Fans & Fuses are susceptible to failure –
eliminating them increases reliability
90+% Efficiency
Reduces dust ingress which increases reliability
Compact Size for rated power
Ease of mounting position
Small size allows for mounting unit right where you need it
Specifications
MR150E-13V6-10A
MR150E-24V-6A
13.6Vdc ( +/- 50mV)
24.1Vdc ( +/- 100mV)
Input Voltage
Output Voltage
MR200E-13V6-15A
13.6Vdc ( +/- 50mV)
13.6Vdc ( +/- 50mV)
24.1Vdc ( +/- 100mV)
Vout = 11.5V – 13.6 V
Vout = 22V – 24.1 V
< 1%
Regulation ( Vin = 55 – 60V,
Vout = 11.5V – 13.6 V
Iout = 16A )
Input Fuse
Vout = 22V – 24.1 V
Vout = 11.5V – 13.6 V
8A
4A
Output Fuse
No Fuse – internal Protection
Input LEDs are ON if I/P is
within range 60 – 78Vdc
> 12Vdc
> 20Vdc
> 12Vdc
> 12Vdc
> 20Vdc
< 50mV
30A & Vin = 60 – 80V )
< 100mV
16A & Vin = 60 – 80V )
Efficiency
Typically 95% at full load
Isolation
I/P to O/P 1kV Minimum (Tested)
Isolation
I/P to GND 1kV Minimum (Tested)
Isolation
Ripple & Noise
Size
MR400E-24V-16A
65 – 80Vdc ( For output regulation < 1% )
Regulation ( Vin = 60 – 80V,
Iout = 16A )
Output LEDs are ON if O/P is
MR400E-13V6-30A
O/P to GND 500V Minimum (Tested)
< 50mV
10A & Vin = 60 – 80V )
< 100mV
6A & Vin = 60 – 80V )
< 50mV
15A & Vin = 60 – 80V )
0 – 60ºC
J63
High Power DC/DC Converter
High Power DC/DC Power Supply
Application
DC/DC Power Supply used in Locomotive applications. The MR series power supply operates at 72VDC, commonly available in locomotive
applications. The MR has a tightly regulated out specifically designed to operate safety and mission critical devices in the driver cabin typically
radios and communications units, computers, system controls, PLCs and other electrical device.
24WR500E-13V8-30A
MR850E-13V6-60A
Features
Benefits
Advantage
Highly Regulated – low noise design
Eliminates electromagnetic inference.
No External Fins
Fan-less Design
90% Efficiency
High Reliability
Provides a stable supply for critical components like communication
devices, PLC and other critical devices
Fans are susceptible to failure – the lack of a fan increases reliability
Reduces dust ingress which increases reliability
Specifications
Input Voltage
Output Voltage
Regulation
Minimum load
Input Fuse
Output Fuse
Input LEDs is ON if Input is
Output LED is ON if O/P is
MR850E-13V6-60A
MR850E-24V-35A
24WR500E-13V8-30A
60 – 78 Vdc
13.6Vdc ( +/-200 mV
@ 72V In 60A load)
Below 1% for min to max
Load & Supply
60 – 78 Vdc
24.1Vdc ( +/-200 mV
@ 72V In 35A load)
Below 1% for min to max
Load & Supply
18 - 35 VDC
–
–
15A x 2 (separate fuses for the
72V + & - inputs)
4 x Separate auxiliary Fused outputs
15A x 2 (separate fuses for the
72V + & - inputs)
4 x Separate auxiliary Fused outputs
2x15A 1x10A 1x5A 1xSpare
Within range 60-78V DC
Within range 60-78V DC
Within range 18 – 35VDC
< 2% From no load to max
load current.
No Minimum load necessary
to meet above spec.
10A
> 11.5V DC
> 22V DC
> 12VDC
Efficiency
~ 95 % Depending on Load
~ 95 % Depending on Load
~90% Depending on Load Conditions
Isolation
I/P to O/P 500V Minimum (Tested)
I/P to O/P 500V Minimum (Tested)
I/P to O/P 500V Minimum
Isolation
Isolation
Ripple & Noise
I/P to GND 500V Minimum (Tested)
I/P to GND 500V Minimum (Tested)
I/P to GND 500V Minimum
O/P to GND 10Mohm Minimum
O/P to GND 10Mohm Minimum
(Tested)
(Tested)
< 250mV (Typically < 150mV @ 60A) < 350mV (Typically < 200mV @ 30A) < 100mV (Typically <= 100mV @ 40A)
0-60°C
Inrush Current
–
–
100A for 1 ms, Falls to
Max<30A within 5 ms.
Input Over-Voltage Protection
–
–
Transorb 3.0 kW Peak Power @ 45V
Input/Output Connector
–
–
Faston Spade (Automotive style)
6.3mm.
2.3kg
2.3kg
As supplied in Carton: 2.01 kg
280mm x 165mm x 65mm
Weight
Size
J64
13.8VDC (-0 / +100 mV)
Single Cell 4A Battery Charger 80Vac-270Vac Input 2.3VDC Output
Application
The SC4A single cell charger has been designed to maintain Cyclon and
similar single cells at their optimum state of charge over a wide range of
ambient temperature. This will help maximise their useable life span
before failure or replacement becomes necessary.
Features
Benefits
Advantage
Short circuit protection
When output is short circuited charger goes into
low current mode
Temperature compensated charging
Ensures Battery Life is Maximised
Protect charger from damage in the event that the
outputs are shorted
Reduces Battery Replacement cycle – lowers cost
of operation
Current limited boost charge
Cannot overload charger circuit – if the battery is
extremely discharged
Operation from 70 – 270VAC
Widest available input Voltage Range
Isolated output (+ or –)
Output can be grounded
Small size
Mounting Anywhere
Industry Standard Clips onto DIN rail
no screws required
Din rail mounting
Indicators for power on, open circuit,
short circuit, low battery voltage, boost
and float modes
Very low back-flow current from battery
during power failure
Protects charger from damage
Reliable charging even in remote locations with
poor supply
Works with positive, negative or floating
grounding system
Light Weight, easy shipping and storage
Simple to install
Comprehensive Real-time monitoring
and indication
Simple fault analysis and rectification.
If there is a power failure the battery does not
discharge through the unit
Maximum operating time and reliability for
critical applications
Specifications
SC4A
Input Voltage
80 - 265VAC
Input Current
~250mA @ 110VAC
Output Voltage
Output Voltage compensation
Output Current
Efficiency
2.25V –2.35V @ 25Deg C ( adjustable, factory set to 2.30V ).
2.55V@ -10DegC, 2.20 V@50Deg C ( Slope of ~ -3mv/Deg C )
4.0A (maximum) Current limited
60 Deg C No derating required
~ 72%
Size / Weight
~ 110mm x 70mm x 70mm, ~ 300grams
Connections
Input AC Screw Terminals, Output DC Pluggable terminal block
Mounting
35mm Din-Rail
Warranty
3 Years from date of purchase. MTBF > 200,000 hours estimated
J65
Sealed Lead Acid 6,7 & 8 Cell Battery Chargers 110Vac-240Vac Input
Application
The SLX678 series chargers are designed to maintain Sealed Lead Acid and similar batteries
at their optimum state of charge over a wide range of ambient temperature. This will help
maximise their useable life span before failure or replacement becomes necessary.
SLX678-10 10A Battery Charger
SLX678-15 15A Battery Charger
SLX678-15
Features
Operation from 110 & 240VAC.
Isolated output (+ or –)
Inbuilt continuous Battery circuit Detection &
validation
Front Panel LCD Display.
Temperature compensated charging.
Inbuilt Auxiliary 5A Charger
6,7 & 8 Multiple Cell Selection
Float-Voltage Adjustment
LED Indicators for Charger OK, Battery low,
Float and Boost modes.
Very low back-flow current from battery during
power failure.
“Pluggable” connectors
Benefits
Advantage
Suits Rail 110V applications and can also utilise
240V when available
Works with positive, negative or floating grounding
Suits floating or grounded use.
system.
Early notification of impending issue rather than
Alarms within minutes of a battery circuit fault
finding out when the power goes off
Multi-function displays for status & setup & other
Instant view of charge voltage and current
diagnostics
Reduces Battery Replacement cycle – lowers
Ensures Battery Life is Maximised
cost of operation
Extends operational time In the event of a main Maximises operational time until field service
charger fault.
tech arrives
Only one charger to stock
One charger suits most sites
Float charger can be altered to suit a specific
Works with all popular Cell types
requirement or Cell type
Suits 110V & 240V sites
Simplifies diagnosis
Speedy fault analysis and rectification.
Battery does not discharge back into the unit
during a power failure
No exposed wires
Maximum operating time and reliability for
critical applications
Fast and safe changeover
Specifications
SLX678-10
Input Voltage
110V - 240VAC
Input Power (No Load)
Below 30 Watts
Output Voltage 6, 7 & 8 Cell
Output Voltage compensation
Output Current
2.25 – 2.3V per cell adjustable, factory set to 2.27V
Slope of ~ -3mv/Deg C
10.0A maximum - Current limited
50ºC No derating required
Size (H x W x D includes mounting flanges)
240mm x 326mm x 210mm
Weight
Connections
Warranty
J66
SLX678-15
13kg
AC In, Battery Out, Charger OK Led, External Alarm
2 Years from date of purchase

Catalogue 2012 - Section J Power Products

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