Brake Actuation Systems

Brake Actuation Systems
ELECTRIC BRAKE CONTROLLER
The Voyager incorporates Tekonsha’s patented sensor and is the best value you’ll find for smooth
and secure trailer braking. It’s compact size and features, like bi-colored LED brake monitor (to
assure braking power being applied) make the Voyager extremely versatile. Voyager minimizes interference with tow vehicle electrical system, uses a four wire hook up, has a broad setting range and is
compatible with most vehicles. The Voyager is covered by a 5-year “No-Fault” limited warranty
from the date of consumer purchase.
Brake
Actuation
Part #
20-211
Description
Tekonsha Voyager 9030 (2-8 brakes)
Mfg. #
9030
Introducing Primus™, a totally proportional electric trailer brake control. Primus™ utilizes the primary sensor technology from Prodigy® and features the Tekonsha one step “Point and GoSM” setup system. Easy-to-set system allows the driver maximum flexibility when determining how the trailer should respond to a braking event. Snap-in dash mounting clip and removable electrical connector
allow unit to be quickly stored when not in use. You will appreciate the digital readout depicting a
secure electrical connection and the amount of voltage delivery to the trailer brakes. The Primus is
available in a graphite or translucent finish. For 2, 4 & 6 brake trailers.
96
Part #
20-210-IQ
20-210-1
20-210-2
Description
PrimusTM IQ
Dash Mounting Clip
Mounting Bracket
Mfg. #
90155
6927
5280
Part #
20-106
Description
Draw-tite Activator II
Mfg. #
Brake Actuation Systems
ELECTRIC BRAKE CONTROLLER
STANDARD FEATURES
- 100% solid state design
- Standard 4-wire hook-up
- 2-4 Brakes
ADVANCED FEATURES
Part #
20-115
Description
Dexter Predator Brake Control (2-4 Brakes)
Brake
Actuation
- Digital LED that displays voltage output and assists with leveling set-up
- Power window that provides a numeric visual indication of the gain setting
- Versatile mounting range of - 35 to 90 degrees
- Independent manual slide that overrides the gain setting for full braking power
- Exceeds NHTSA regulations by illuminating the trailer’s brake lights when the
manual slide is used
- Short circuit protection that prevents damage to the controller and tow vehicle
- 7-YEAR limited warranty
- Manual override that provides braking power at whichever setting is greater (gain
or manual) instead of first dropping to zero output
Mfg. #
58-8
The POD® (Power On Demand) is your best choice for 1 or 2 axle brake systems...especially when
your installation options are limited. The POD® can be mounted in any direction, and its unique
design features "up-front-easy-access" adjustment controls, even when mounted upside down. The
POD® is the perfect choice for SUV's with almost vertical dash mounting surfaces.
POD® Features:
- Solid state electronics
- Power-on LED for a positive tow vehicle-to-trailer connection
- "Up-front" manual over-ride controls
- Rugged, easy mount chassis
- Mounting hardware included
- Smooth and simple installation
- 3 year warranty
Part #
20-600
Description
Tekonsha Pod Brake Control (2-4 brakes)
Mfg. #
80500
97
Brake Actuation Systems
ELECTRIC BRAKE CONTROLLER
The new AccuPower Pilot® has just made owning and operating a digital brake control easier than
ever. The dark, smoke lens is ideal for direct light applications, creating optimum visibility to read the
large, two-digit display. Because of the flexible mounting options, you are able to mount the Pilot in
any direction. Our microprocessor allows you the ability to read the display even when the Pilot is
mounted upside down. The Pilot's digital display shows voltage output to the brakes with additional
protection against short circuit or loss of ground. Capable for handling up to 6 brakes, the Pilot is
covered by a 3-year limited warranty.
Pilot® Features:
Brake
Actuation
- Large easy to read dual digital display shows:
- Properly wired control
- Voltage output to brakes (vs. a percentage output)
- Connection to trailer
- Dark smoke lens ideal for direct light applications; performs better than red lens
- Microprocessor allows control to be mounted upside down and still have a readable display
- Protection against short circuit and loss of ground
- 1, 2 and 4 axle brake systems
- Standard mounting bracket included with optional ball mount available
- For use on any 12 volt negative ground system
- 3 year limited warranty
Part #
20-601
Description
Tekonsha Pilot Brake Control (2-6 brakes)
Mfg. #
80550
For 1-4 axle trailers. Distinct, easy to see LCD display. English, French, or Spanish display.
Switch between electric and electric over hydraulic trailer brakes. Advanced, easy roadside diagnostics. Easy access, “Up-Front” controls. “Boost” feature allows for different levels of customized
braking. Compact, dash-hugging design. Unique, easy clip-mounting system. Quick disconnect for
easy storage, storage pouch included. Limited Lifetime Warranty.
Part #
20-205
Description
P3 Brake Control (2-8 brakes)
Mfg. #
90195
ELECTRIC BRAKE CONTROL ACCESSORIES
O.E.M. Style Wire Harness for models equipped with trailer tow option. Harness includes
manufacturer’s connector, 3’ leads and connector for hookup to Tekonsha® Prodigy™ Brake Control
(for use with other brake controls, the Prodigy connector can be removed).
Part #
20-050
20-060
20-070
20-070-1
20-080
20-090
20-055
20-056
20-071
Description
Brake Control Adapter, Ford ‘94-’08 (round terminal)
Brake Control Adapter, Dodge ‘95-’09 (flat terminal)
Brake Control Adapter, Chevy ‘99-’02
Brake Control Adapter, Chevy ‘03-’06, ‘07*
Brake Control Adapter, Nissan ‘04-’10 (ground loose)
Brake Control Adapter, Toyota ‘03-’10
Brake Control Adapter, Ford Super Duty ’05-’07
Brake Control Adapter, Ford Super Duty ’08-’10
Brake Control Adapter, GMC Enclav / Acadia ’07-’10
Mfg. #
3035
3020
3025
3015
3050
3040
3065
3034
3026
* Consult your customer service representative for complete fit applications.
98
Brake Actuation Systems
ELECTRIC BRAKE CONTROL ACCESSORIES
- Non-corrosive molded cover eliminates grounding when operating against a fault line.
- Used in 6, 12 & 24V DC applications. Automotive, RV, air conditioners, battery chargers or any
application requiring over-current protection.
Part #
20-280
20-281
20-282
12-540
Description
Mfg. #
20 AMP Circuit Breakers (nuts included)
30 AMP Circuit Breakers (nuts included)
40 AMP Circuit Breakers (nuts included)
Battery Isolator (3 terminal)
7011A
72135
7013A
4000S
Prevents actuation of electronic brake control by 4-way flasher circuit.
Description
Pulse Preventor
Mfg. #
2180-S
Brake
Actuation
Part #
20-250
- 3 to 2 wire converter
- For all foreign cars and American cars with separate amber turn signals.
- Saves time & money because converter circuit is built in the 4-way connector
Part #
20-295
20-297
20-294
Description
Mfg. #
Tail Light Converter
In-Line Tail Light Converter
Power Tail Light Converter
48915
38845
36265
ELECTRIC BRAKE CONTROL ACCESSORIES
- Replaces virtually all 12 Volt, 2 terminal flashers
- Flashes one to four 32 C.P. standard or long life lamps for turn signals
- Flasher two to eight lamps for hazard warning
Part #
20-290
Description
Mfg. #
12-Volt Heavy Duty Flasher
552
99
Brake Actuation Systems
Brake
Actuation
BREAKAWAY KITS
Part #
Description
20-233
20-233-1
20-233-2
20-233-3
20-233-4
20-233-5
20-233-6
Non-Trickle Charger Kits
Breakaway Kit 12v-5amp
Breakaway Kit 12v-5amp (Locking Box)
Breakaway Kit 12v-4amp
Breakaway Kit w/ Molded Box
Tap Breakaway Kit, 5 AMP, No Charger
Tap “Brake Master” Breakaway Kit
Tap Breakaway Kit 20015
20-236
20-236-2
Trickle Charger Kits
Breakaway Kit 12v-5amp w/ Trickle Charger
Breakaway Kit 12v-4amp w/ Trickle Charger
2028
1028
20-234
20-234-2
20-235
20-235-1
20-237
20-237-1
20-238
20-240
20-242
20-241
20-241-A
20-245
20-248
12v-5amp Rechargeable Battery Only
Battery Terminal Connector
Trickle Charger Only
Trickle Charger Only - regular duty
Battery Case w/Bracket Only
Locking Battery Case w/Bracket Only
Molded Battery Case Only
Breakaway Switch w/Cable Only
Cable & Pin Assembly for Switch Only
Breakaway Switch w/Cable Only - New Style
Cable & Pin Assembly for Switch Only - New Style
Metal Breakaway Switch
48” Cable & Pin for Metal Breakaway Switch
2023
60079
2024
1024
2018
20000
2051
2010B
2010A
2005-B
2005-A
2009
2009-A
Part #
Description
Mfg. #
20-233-4
Non-Trickle Charger Kits
The Engager Breakaway Kit 12v-5amp (non LED Lid)
20102
20-236-4
20-236-4L
20-236-5
20-236-5L
(LED Lid)
20-236-4R
20-236-3
20-243
20-243-L
20-244
Mfg. #
2026
TEK 20010
1026
20005
20103
20003
20015
Trickle Charger Kits
Tap Breakaway Kit w/LED Charger
The Engager Breakaway Kit 12v-5amp (LED Lid)
44” Break Switch Leads
The Engager Breakaway Kit 12v-5amp (non LED Lid)
The Engager Breakaway Kit 12v-5amp (non LED Lid)
44” Break Switch Leads
Tap Rectangular Kit with LED Charger (Flip Top)
Weld-On Mounting Plate
Tap Breakaway Switch w/ Cable
Tap Breakaway Switch w/ 44” Leads
Tap Pin and Cable Assembly
Note: LED lid with charger can we installed on all boxes later if desired.
In order to properly evaluate battery condition with the LED tester
the trailer must be disconnected from the tow vehicle.
100
20100
20119
20101
20019
20400
20107
20010
20014
20012
Brake Actuation Systems
BREAKAWAY KITS
Part #
20-236-7
Description
Mfg. #
Dexter’s 9 amp breakaway kit features a rechargecable, sealed
maintenance-free battery and charger, for double free towing.
The kit is compact in design and exceeds DOT regulations.
34-285-00
HYDRAULIC SURGE COUPLER
Part #
21-111
21-112
21-406-A
21-406-B
21-114
Description
Mfg. #
Demco 2" Surge Coupler (Bulldog Head) - 7000 lbs.
Demco 2 5/16" Surge Coupler (Bulldog Head) - 7500 lbs.
8509612
8759812
Demco Master Cylinder Kit
Demco Master Cylinder Cap
Demco Slide with 2 5/16” Bulldog (Drop Slide)
11070-97
Part #
21-400
21-401
21-305
21-305-1
21-320
21-414
21-321
21-309
21-17352
21-300
21-422
21-400-BD
Description
Dico Model 10 Surge Coupler w/ 2 5/16” Head - 10K
Dico Model 10 w/ Leveler Channel
Replacement Master Cylinder Rebuild Kit (MD10/20)
Replacement Master Cylinder Only (MD10/20)
2 5/16” Coupler Repair Kit Only (MD10)
Replacement Shock Only (MD 10)
Replacement Filler Cap & Gasket Only (MD10)
Replacement Cover (MD10)
2 5/16" Actuator with Drop-10k
2 5/16" Adjustable Actuator-12k
2 5/16" Actuator Lunette Eye -7.5k
Dico Model 10 Actuator with 2 5/16 Drop Coupler Zinc-Plated, Bolt-On
Mfg. #
16075
24046
10187
23744
18487
12426
12503
15070
17352
18898
40932
24781
Part #
21-405
Description
Balcrank 6K w/ Leveler Channel (Bolt-On)
Mfg. #
850625
Brake
Actuation
Model DA91 is a heavy duty surge brake actuator for trailers with two or four wheels.
When brakes are applied on the towing vehicle, forward inertia of trailer toward towing vehicle
applies brakes on trailer in direct relation to manner brakes are applied on towing vehicle. Brake towing vehicle hard and brakes on trailer are applied hard. Master cylinder push rod spring assembly
protects system from hydraulic pressure overload.
101
Brake Actuation Systems
HYDRAULIC SURGE COUPLER
Atwood Hydraulic Surge Brakes add safety and convenience to trailer towing. Less complicated than other systems, the Atwood brake system provides such benefits as no "in car" hook up, no
hand controls, and no special car to trailer wiring. These features, plus automatic braking, smooth
performance and simple operation are combined to provide a low cost, convenient brake system.
Brake
Actuation
Part #
Description
Mfg. #
21-200-DISK 2” Atwood Surge Coupler - 6,000 lbs. capacity - Disc
88740
21-200
2” Atwood Surge Coupler - 6,000 lbs. capacity (Refer to Appendix) 82543
21-200-8K
2” Atwood Surge Coupler - 8,000 lbs. capacity (Refer to Appendix) 83000
21-200-A
Replacement Master Cylinder Only
85841
21-200-C
Replacement Filler Cap Only
87478
21-200-E
Release HDL Kit
85844
21-200-F
S/Shoulder Bolt Rep Kit
210100
21-200-G
Replacement Shock Only
85830
21-200-B
Master Cylinder Repair Kit
85837
21-200-H
Atwood Push Rod Assembly
85852
21-200-I
S/Boot Rep. Kit
84258
21-200-8K-1
Atwood Surge Coupler - 8K - Bolt-On Drum Brakes
83005
21-200-8K-1Z Atwood Surge Coupler - 8K - Bolt-On Drum Brakes - Zinc Plated 83010
21-200-ZINC 2” Atwood Surge Coupler - 6K - Zinc Plated
84132
The Titan MD-60 coupler has a 6,000 pound capacity (max. G.V.W.R.) and 600 pound tongue
load. It is designed for a 3” wide trailer tongue. The unique adjustable feature allows it to fit either
an 1 7/8” ball or a 2” ball.
Part #
21-410
21-410-L
21-411
21-412
21-306
21-306-2
21-307
21-308
21-410-M
21-410-J
21-311
21-410-K
21-410-A
21-410-I
21-317
21-410-H
21-313
21-306-2
21-412
Description
Dico Model 60 Multi-fit Surge Coupler (1 7/8’ - 2” ball)
Dico Model 60 2” Lever Lock Surge Coupler
Replacement Multi-fit Repair Kit Only
Replacement Lever Lock Repair Kit Only
Replacement Master Cylinder Kit Only
Replacement Master Cylinder Repair Kit Only
Replacement Filler Cap Only
Replacement Shock Only
Coupler Case (Model 60)
Front and Back Rollers
Breakaway Lever Assembly (Model 60)
Breakaway Spring
Push Rod Assembly (Model 60)
Gasket for Master Cylinder Cover (Model 60)
Connector Dico (Model 60) (Model 6)
Master Cylinder Cover (Model 60)
Dico (Model 60) CPL Lock Tab 23383
Master Cylinder Repair Kit (Model 60)
Lever Lock Repair Kit (Model 60)
Part #
21-406
21-406-A
21-406-B
21-408
21-407
21-113
Description
Mfg. #
Demco DA10 Surge Coupler w/ 4 Hole Channel - 10K
Replacement Master Cylinder Kit - Includes Gasket, Bolts, & Boot
Replacement Master Cylinder Cap - Includes O-Ring
20K Actuation w/ Channel, 4 Hole
20 K Actuation w/ Plate
20K Pintle Ring Assembly
8101222
5650
03876
8202022
8202052
09557-97
Note: Head & Bolts Sold Seperately. See page # 102-103.
102
Mfg. #
43397
43329
40454
43584
43951
15036
4480701
23362
2337800
23278
4623800
40052
23463
2341400
120900
2356600
23383
15026
43584
Brake Actuation Systems
Brake
Actuation
HYDRAULIC SURGE COUPLER
Part #
21-300
21-300-1
21-300-2
21-300-3
21-305
21-305-1
21-310
21-321
21-309
21-300-N
21-300-O
21-300-S
21-300-L
21-315
21-300-I
21-300-T
000-21-008-N
21-316
21-310-A
21-413
21-300-B
21-300-A
21-300-R
21-300-F
21-300-P
21-300-Q
06-21-015
21-301-1-P
21-303-1
21-303-2
21-318
21-300-E
000-21-001
21-302-1
21-301
000-21-009
21-301-1
21-300-C
21-300-D
21-300-J
21-300-K
21-300-M
Description
Dico Model 20 Surge Coupler w/ Channel 20K
Dico Model 20 Surge Coupler w/ Pintle Ring 20K
Dico Model 20 Surge Coupler w/ 2 5/16” Head 20K
Dico Model 20 Surge Coupler w/ no Head 20K
Replacement Master Cylinder Rebuild Kit (MD10/20)
Replacement Master Cylinder Only (MD10/20)
Replacement Shock (MD20)
Replacement Filler Cap & Gasket Only (MD20)
Replacement Cover (MD10)
Roller for Dico (MD10)
Roller Bolt for Dico (MD10)
Nut-Hex 1/2” NC
Grease Zerk (MD10)
Front Roller Cover (MD20)
Actuator Rear Roller for Dico (MD10)
Rear Roller Bolt (MD20)
Slotted Nut 5/8” NF
Spacer (MD20)
Damper Bar
Actuator Push Rod - Blk. for Dico (MD10)
RH Cylinder Brkt. for Dico
LH Cylinder Brkt. for Dico
Breakaway Lever Assembly
Dico Weatherseal
Dico Breakaway Lock RH
Dico Breakaway Lock LH
Inner Slide with Lunette Eye
Titan Adjustable Clevis Hitch 1”
Adjustable Coupler Bolt 5/8” X 4.5 GD5
Adjustable Coupler Nut for 21-303-1
Connector Dico (MD/20)
Gasket for Connector Dico 7745
Inner Slide Dico (MD/20) 2 5/16”
Adjustable Coupler Head 2 5/16” Buyers
Adjustable Pintle Ring
CRear Roller Bolt 5/8 X 5 UNF
Adjustable Clevis 3/4” (fits Channel)
Breakaway Chain for Dico Model 10
S-Hook for Breakaway Chain for Dico Model 10 (Uses 2)
Bearing - Side (Thin) for Dico Model 10
Centered Flat Rail for Dico Model 10 & 20
Bearing - Top & Bottom (Thick) for Dico Model 10
Item #
N/A
14
17x2
14
23
4x2
5x2
6x2
8x4
9
10x6
11x2
12x3
15x3
18x2
19
28
29
30
31
32
33
36
38
39x3
40x3
42
43
44
N/A
N/A
47
N/A
N/A
N/A
N/A
N/A
N/A
Mfg. #
1899100
12974
15210
1055100
10187
23744
07784
48306
15070
16019
8288
7985
144901
0828900183
8291
0829400
7971
0829700
8298
8301
0838800
0838900
10541
1055200
1052700
1052600
1297600
1807800
13321
37036
1209900
0774500
1278800
2101500
210135
8295
00897900
7768
1055500
12427
0828400
10209
103
Brake Actuation Systems
Brake
Actuation
HYDRAULIC SURGE COUPLER
Part #
21-421
21-300-M
21-420-G
21-420-H
21-420-A
21-420-F
0000-21-007
21-475
21-423
21-460
21-317
0000-21-010
21-414
21-300-I
21-306-2
21-320
104
Description
2 5/16" Actuator Coupler -7.5k
Bearing: Top & Bottom Dico (MD10)
Front Roller
Front Roller Cover
Breakaway Lever Assembly (MD6)
Breakaway Spring (MD6)
Master Cylinder Mtg Plate
Push Rod for Titan 7.5K Actuator
Master Cylinder 7.5K (MD6)
Filler Cap with Gasket Dico (MD6)
Connector (MD 6/60)
Spring
Shock (MD 6/10)
Dico Actuator Rear Roller (MD10)
Master Cylinder Repair Kit (MD60)
Dico Repair Kit: 2 5/16” Coupler
Item #
2
3
4
7, 8
9
12
15
16
17
18
21
22
23
N/A
N/A
Mfg. #
40792
10209
1776300
07766
4623900
1780300
1776200
17775
1027100
17556
1209800
1027400
12426
8291
15026
1848700
Brake Actuation Systems
Brake
Actuation
HYDRAULIC SURGE COUPLER
Part #
21-300-M
21-300-J
21-300-N
21-300-O
21-300-R
21-300-F
21-300-Q
21-300-P
21-309
21-322
21-305-1
21-321
21-300-E
21-318
21-300-B
21-300-A
21-413
21-414
21-300-1
00-21-027
21-301-1
21-303-1
21-303-2
00-21-032
21-300-S
21-300-L
21-302-1
21-301
21-320
21-305
Description
Bearing: Top & Bottom Dico (MD10)
Bearing: Side Dico (MD10)
Roller (MD10)
Roller Bolt for Dico (MD10)
BreakawayLever Assembly
Dico Weatherseal
Dico Breakaway Lock LH
Dico Breakaway Lock RH
Cover Dico (MD10/20)
Inner Slide Assembly (MD10)
Master Cylinder Dico (MD10/20)
Plastic Filler Cap Dico (MD10)
Gasket for Connector Dico
Connector Dico (MD20)
RH Cylinder Brkt. Dico
LH Cylinder Brkt. Dico
Actuator - Push Rod Blk Dico (MD10)
Shock (MD6/10)
Actuator Rear Roller Dico(MD10)
Actuator Master Pin Dico (MD10)
Adjustable Clevis 3/4” Fits Channel
Adjustable Coupler Bolt 5/8” X 4.5 GD5
Adjustable Coupler Nut for 21-303-1
Inner Slide w/ 3” Lunette Eye
Nut-Hex 1/2” NC
NGrease Zerk (MD/10)
Adjustable Coupler Head 2 5/16” Buyers
Adjustable Pintle Ring
Dico Repair Kit 2 5/16” Coupler
Master Cylinder Rebuild Kit (MD10/20)
Item #
2x6
3x8
4
5
10
11
12
13
16
18
19
21
22
23
24
24
28
29x2
30x2
31x2
35
36x2
37x2
38
41
42
44
45
N/A
N/A
Mfg. #
10209
12427
16019
8288
10541
10552
10526
10527
15070
15933
23744
12503
774500
12099
8388
8389
1608600
12426
12974
15935
18078
13321
37036
1608600
7985
144901
210150
B16137
18487
10187
105
Brake Actuation Systems
ADJUSTABLE HEAD SETS
This coupler can either be used in conjunction with the surge couplers above or with the leveling channel on page # 104. G.V.W.R. 12,000 lbs.
Part #
21-302
21-302-I
18-660
Description
2 5/16” Adj. Head Assembly
2 5/16” Adj. Coupler Head, 14K, Black, w/Grade 8 Bolts & Nuts, RAM
2 5/16” Weld-On Coupler
Mfg. #
18820
CTA-400
17550
Heavy duty steel construction, multi-position mounting in either 3 position, 5 position channel or weld style. Zinc-plated easy latch mechanism allows for quick engage/disengage of coupler.
Brake
Actuation
Capacity:12,000 lbs. M.G.T.W. (2-5/16") --- 10,000 lbs. M.G.T.W. (2")
Part #
21-302-1
Description
2 5/16” Coupler, 12K, Bolt-On, Painted (Refer to Appendix)
Mfg. #
0090100
21-302-2
21-302-2A
21-302-1A
21-302-8
2” Coupler, 10K, Bolt-On Painted
2 ” Adjustable Coupler w/ 3 pos chn (1)
2 5/16” Adjustable Coupler w/ 3 pos chn (1)
2 5/16” Adjustable Coupler, 15,000 lb., Buyers
0090150
B.O.M.
B.O.M.
0091550
ADJUSTABLE HEAD SETS
Designed for "tag along" trailers used primarily in the construction business, BULLDOG
forged adjustable couplers allow level towing behind a variety of towing vehicles. The height of the
trailer tongue may be quickly adjusted to match the height of the hitch ball for safer, smoother towing. Couplers fit inside a 2 7/8” wide channel.
Part #
21-302-4
21-302-3
21-302-4I
18-369
21-302-6I
Description
2” Forged Adjustable Coupler - 7,000 lbs. Gross
2 5/16” Forged Adjustable Coupler - 12,500 lbs Gross
Import 2” Forged Adj. Coupler - 7K Gross, Black, w/ Bolts & Nuts
PRI 2 5/16” Adjustable Coupler - 14K, w/ 5 Hole Leveler Channel
PRI 2 5/16” Cast Adj. Coupler - 15K, w/ Bolts & Nuts
Mfg. #
028390
028630
CTA-190
CTA-400CB6
CTA-280
Capacity: 2,000 lbs. maximum vertical load / 12,000 lbs. M.G.T.W.
3" I.D. eye
1-9/16" eye section
Part #
21-301
106
Description
Buyers 3” Pintle Ring Assembly (Refer to Appendix)
Mfg. #
B16137
Brake Actuation Systems
ADJUSTABLE HEAD SETS
Part #
21-301-HD
Description
B20K 3” Pintle Ring, Wallace Forge
Mfg. #
909330
Part #
21-302-6
Description
2 5/16” Cast Bulldog Coupler - (14K lbs.) -w/ Bolts & Nuts
Brake
Actuation
- Unique cast steel shield prevents damage to coupler latching mechanism
- Patented Wedge-Latch™ design act like a vise, keeping the trailer ball locked in the ball
pocket
- Hardened steel field serviceable ball clamp provides years of trouble free towing and
eliminates need to replace coupler
- Fast, convenient latching simplifies hook-up and saves time. No more fighting calm shell
style latching mechanisms
- Rust resistant grey dip primer ensures total coverage and excellent corrosion resistance
Mfg. #
A256C0317
LEVELING CHANNEL
Used for leveling the Titan, Buyers, Fulton or Bulldog adjustable couplers above. Requires
two bolts and nuts per coupler.
Part #
21-304
21-430
21-303
21-303-1
21-303-1G8
21-303-2
21-304-HD
Description
4-Hole Leveler Channel (Refer to Appendix)
6-Hole Leveler Channel w/Gussets
Bolt & Nut
Bolt Only 5/8 x 4.5, Grade 5
Bolt Only 5/8 x 4.5, Grade 8
Nut Only (Fits 21-303-1)
HD Leveler Channel
Part #
21-301-1
21-301-1-P
Description
Adjustable Clevis 3/4” Fits Channel 10K
Titan Adjustable Clevis Hitch 1” 12K
Mfg. #
8978
B8979
210175
58C412HCSG5Z
58C412HCSG8Z
37036
2376145B
Mfg. #
210148
1807800
107
Brake Actuation Systems
HYDRAULIC LOCK-OUT SOLENOID
When installed between the hyd. surge coupler and the brake line, it makes it possible to backup without activating the brakes.
Part #
18-976
Description
Hyd. Brake Lock Out Solenoid
Mfg. #
180875
Brake
Actuation
PLUMBING LINE KITS FOR HYDRAULIC BRAKE AXLES
Part #
21-500
21-501
21-600
21-601
21-602
21-610
21-400-P
Description
Single Axle Plumbing Line Kit - Sprung Axle
Single Axle Plumbing Line Kit - Torsion Axle
Tandem Axle Plumbing Line Kit - Sprung Axle
Tandem Axle Plumbing Line Kit - Torsion Axle
Triple Axle Plumbing Line Kit - Sprung Axle
Tandem Axle Plumbing Line Kit - 10K - 12K Disc Brake Axle
Axle Add On Line Kit
Mfg. #
Misc. Replacement Parts for Plumbing Line Kits:
Part #
22P-005
22P-005-1
22P-005-2
22P-029
22P-029-1
22P-330-1
22P-023
108
Description
18” Long Rubber Flex Hose w/ 3/8 Male & Female Ends
18” Long Rubber Flex Hose w/ 7/16 Male & 3/8 Female Ends
Rubber Flex Hose with 90 Degree End for Torsion Axles
3/16” Tube Clamp
1/4” Tube Clamp
Axle Tee
Adapter Tee 3/16” x 3/16” x 3/16”
Mfg. #
3087812
7900
Brake Actuation Systems
ELECTRIC / HYDRAULIC SYSTEM
Part #
21-350
21-350-1
21-352-1
21-355
21-354
21-359
21-353
21-354-B
Description
Carlisle Hydrastar-1000 Elec/Hydraulic - drum brake
Carlisle Hydrastar-1200 Elec/Hydraulic - drum brake
Carlisle Hydrastar-1600 Elec/Hydraulic - disc brake
Carlisle Hydrastar XL w/ Remote - 1000 Elec/Hyd.
Carlisle Electrastar w/ Remote (electric brake control unit)
Carlisle Hydrastar Controller Adapter Frd. Sup. Duty & Prodogy
Fill Cap for Hydrastar Actuator
Breakaway Kit for Electrastar
21-354
Brake
Actuation
• Newly updated Gen 5 HydraStar actuator offers:
– Faster response for reduced stopping distance
– Simplified wiring - only 4 wires
– Draws power only when brakes are applied - no need for accessory switch
– Smaller footprint requires less space for easier installation
• Compare these HydraStar advantages:
– Sealed unit - weather tight
– Does not exceed tow vehicle manufacturers’ wiring amp rating
– Unit mounted bleeder fitting simplifies brake bleeding
– 3 specific pressure rated units (1000, 1200 & 1600 psi) - matches actuator
to your brake system and prevents over pressurization
• Vastly superior to surge brakes
– Eliminates the feel of being pushed by trailer, problems with backing a
trailer uphill and brake drag
– Easily replaces surge brakes on trailer
• Meets all DOT regulations and complies with CFR-393 federal braking
requirements...surge brakes are illegal in many states
• Dimensions: 11.8" long x 3" wide x 7.3" high, shipping weight 12 lbs.
Mfg. #
HBA-10
HBA-12
HBA-16
HBAC-10-CLR
EBAC-CLR
21-350-1 and 21-352-1
(1200 psi)
(1600 psi)
HBA-CAM
32-7640
HBA-EBA
HBA10 & HBA16
(1000 psi) (1600 psi)
DEXTER DISC BRAKE SYSTEMS
Part #
21-356
21-358
06-27-059
Description
Dexter 1600 Elec/Hydraulic - disc brake
Dexter 1000 Elec/Hydraulic - drum brake
Fill Cap
Mfg. #
K71-651-00
K71-650
097-011-01
109
Brake Actuation Systems
DEXTER DISC BRAKE RETRO-FIT KIT 3.5K
- You must buy a left hand and right hand kit to convert one axle
- Each kit contains a caliper attaching bracket, rotor, caliper assembly w/ brake pads,
cupped, studded disc brake hub with bearings, seal, EZ-Lube grease cap, mounting
hardware and instructions
- Must be used with 14” or 15” wheels on a 5 on 4.5” bolt circle
- Fits Dexter 3,500 lbs. leaf spring or Torflex axle
- Sprung axle: hub face minus spring center must equal 15” or more
- Torflex axle: hub face minus outside of bracket must equal 13.04” or more
Part #
27-580
27-581
27-240-1
Brake
Actuation
27-370-3
27-320
27-324
27-379
27-580-B
27-580-C
27-580-D
27-580-G
27-580-H
27-580-I
Description
3.5K Retrofit Disc Brake Kit - LH
3.5K Retrofit Disc Brake Kit - RH
Kit Contains:
Hex Nut (4)
5-4.50 Hub
Grease Cap
Bearing Cone
Bearing Cone
Rubber Plug
Caliper Kit - LH
Caliper Kit - RH
Rotor Kit
Bleeder Screw
Bleeder Screw Adapter, 3.5K, Disc
Bleeder Screw & Adapter Assembly, 3.5K, Disc
Mfg. #
K71-633
K71-634
006-017-00
008-248-22
021-041-02
031-031-02
031-033-02
085-001-00
K71-624-00
K71-625-00
K71-626-00
054-095-00
054-090-00
054-097-00
KODIAK DISC BRAKE SYSTEMS
Many combinations are available. Call your warehouse.
3.5K 10” 545 BC, 4
Bolt Brake Flange
(Required)
7K 13” 865 1/2” Studs, 8K 13” 865 9/16 or 5/8”
5 Bolt Brake Flange
Studs, 5 Bolt Brake
(Required)
Flange (Required), Oil
or Grease
All disc brake units attach to idler axle with a brake flange.
You must have a brake flange for these units to work.
Many combinations are available. Call your Nuera warehouse.
110
5.2-6K 12” 655 1/2”
Studs, 5 Bolt Brake
Flange (Required)
For Kodiak appications please specify the following:
1. Style - Slipon or Integral Hub & Rotor.
2. Axle Brand - Dexter, Al-Ko, or Quality.
3. Axle Capacity - 3.5K, 5.2-7K, or 8K.
4. Brake Size (example 10”)
& Bolt Circle - 545 1/2”, 655 1/2”, 865 1/2”, 865 5/8”, or 865 9/16” Studs.
5. Coatings - E-Coat, Silver Cadium, or Stainless Steel.
Brake Actuation Systems
DEXTER DISC BRAKE RETRO-FIT KIT 6K
- You must buy a left hand and right hand kit to convert one axle
- Each kit contains a caliper attaching bracket, rotor, caliper assembly w/ brake pads,
cupped, studded disc brake hub with bearings, seal, EZ-Lube grease cap,
mounting hardware and instructions
- Must be used with 15” wheels on a 6 on 5.5” bolt circle
- Fits Dexter 3,500 lbs. leaf spring or Torflex axle
- Sprung axle: hub face minus spring center must equal 15” or more
- Torflex axle: hub face minus outside of bracket must equal 13.04” or more
Description
6K Retro-Fit Disc Brake Kit* (6Lug) - LH
6K Retro-Fit Disc Brake Kit* (6Lug) - RH
Kit Contains:
27-062-4
Hex Nut (5)
6-5.50 Hub
27-352-2
Seal
27-371-2
Grease Cap
Bearing Cone
Rotor
27-379
Rubber Plug
Yoke Assembly- LH
Yoke Assembly - RH
Brake Pads (2)
27-K71-636-00 Caliper Kit
27-584
Bleeder Screw
27-587
Piston Seal
27-588
Piston Boot
27-592
Piston
Mfg. #
K71-638
K71-639
006-193-00
008-403-05
010-036-00
021-042-01
031-029-02
070-009-02
085-001-00
090-005-01
090-005-02
091-004-00
K71-636-00
054-092-00
054-090-00
054-091-00
054-093-00
Brake
Actuation
Part #
27-582
27-583
DEXTER DISC BRAKE RETRO-FIT KIT 8K
- Universal left or right hand disc brake kit
- Each brake kit contains a caliper attaching bracket, rotor, caliper assembly, brake
pads, fittings, mounting hardware, and instructions
- Order (2) 27-589 brake kits and (2) hub kits per axle (see below)
- Fits Dexter 8K sprung or Torflex axles
- Must be used with 16”, 16.5” or 17.5” wheels on an 8 on 6.5” bolt circle
- Sprung axle: hub face minus spring center must equal 16” or more
- Torflex axle: hub face minus outside of bracket must equal 18” or more
- This disc brake kit will not retrofit Dexter 4” drop spindle axles mfgd prior to Jan., 2003
Part #
27-589
27-308-I-1/DISK
27-308-I/DISK
27-309-I-1/DISK
27-309-I/DISK
27-589-1
27-062-9
27-062-5-N
27-062-5
27-590
27-575-8
27-591
27-592
Description
8K Retrofit Disc Brake Kit LH or RH
Hub Kit, 9/16” Stud - grease
Hub Kit, 9/16” Stud - oil
Hub Kit, 5/8” Stud - grease
Hub Kit, 5/8” Stud - oil
Kit Contains:
Cross-Over Line
Lock Washer (4)
Hex Nut (4)
Bolt (4)
Rotor
Yoke Assembly
Brake Pads (2)
Caliper Kit
Hex Head Capscrew for Yoke
Piston
Mfg. #
K71-635-00
008-399-90
008-399-91
008-399-92
008-399-93
071-513-00
005-058-00
006-129-00
007-097-00
070-007-02
090-003-01
091-004-00
K71-630-00
007-254-00
054-093-00
111
Brake Actuation Systems
Brake
Actuation
TRAILER AIR/HYDRAULIC PLUMBING KIT
Part #
22-120-3B
22-120-5B
Description
Air/Hyd Trailer Kit (5.2K-15K Tandem Drum)
Air/Hyd Trailer Kit (5.2K-15K Tandem Disc)
Mfg. #
TH1402/TH1002
TH-1502D
Torflex axles require a special order kit.
AIR BRAKE PLUMBING KIT
Part #
22-401-2
22-450
22-455
112
Description
Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes
Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes & ABS
Air Trailer Kit 10K-25K Triple Axles - Spring Brakes & ABS
Mfg. #
Brake Actuation Systems
AIR BRAKE KITS
The 8100 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers without spring
brakes. Kits include mounting hardware, fittings, one 1488 cu. in. tank, tank drains, emergency and service
gladhands, and air hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in
the Resources section of this catalog.
Part Number 22-8101/single
27-04005
22P-503
1
22-N68-6-4
2
22-N68-6-6
22-N69-6-4
2
22-N69-6-6
22-BP119-6-4
22-BP128-6
22-BP118-12
1
22-BP118-4
2
22-BP118-6
3
22-281865P
1
22-BP122-12
1
12-EL540006
22-11451PB
1
22-11452PB
1
22-FN389
2
22-DRC604-4
1
22-16640P
2
22-16672P
22-HT-1068
2
22-110380
22-110376
27-00105204
27-00106104
27-0051008
27-05006
27-07005
27-08106
-
22-8102/tandem
1
1
2
2
4
4
5
1
8
1
1
2
1
4
2
1
1
1
4
8
4
1
4
22-8103/triple
1
1
2
2
4
6
2
7
1
8
1
1
2
1
4
2
2
1
1
1
4
8
4
1
4
Description
5/16-24 NY-Lock
1488 CI Air Tank (N9508-AA)
3/8 X 1/4 MC
Fitting 3/8 X 3/8MC
Elbow 3/8 X 1/4 MC
Elbow 3/8 X 3/8 MC
3/8 Reducer Coupling
3/8 Male Branch Tree
3/4” Allen Head Plug
1/4" Allen Head Plug
3/8” Allen Head Plug
Relay Emergency. Val. Reg Type
3/4 Hex Nipple PDC BP122-1
3/8 Tube Clip
Red Emergency. Gladhand
Blue Ser. Gladhand
Terminal Bolt 1/4" F
Drain Valve 1/4” MPT
#16640-40” Air Hose
#16662 Air Hose Assy. 72”
Rubber Tank Cushion
Relay Valve 4 Port 110380
Emergency Spool 110376
5/16-24 x 2 1/4 Bolt
3/8-24 X 1 1/4 Bolt
#10 X ½ Metal Screw
3/8-24 Lock Nut
5/16 Flat Washer
3/8 Flat Washer
Mfg. #
AB 04005
NL 6481
PD 111-6-4
PD 111-6-6
PD 113-6-4
PD 113-6-6
PD 202-6-4
PD 212-6
PD 280-12
PD 280-4
PD 280-6
PD 281865P
PD 284-12
PD 324-6
PD 6201
PD 6202
PD 6203
PD 6204-4
PD 6340
PD 6372
PD 6491
SA 6102
SA 6103
SP 00105204
SP 00106104
SP 0051008
SP 05006
SP 07005
SP 08106
113
Brake
Actuation
8100 Series Non-ABS Air Kit - For Service Chambers (Pre-formed Hoses)
Brake Actuation Systems
Brake
Actuation
AIR BRAKE KITS
8200 Series Non-ABS Air Kit
For Spring Brake (Pre-formed Hoses)
The 8200 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers with spring brakes.
Kits include mounting hardware, fittings, 1-2 tanks, tank drains, emergency and service gladhands, and air
hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in the Resources
section of this catalog.
Part Number 8201-1/single-1 tank 8202-1/tandem-2 tanks 8203-2/triple-2 tanks
22-1010332
1
22P-503
1
2
1
22-N68-6-4
3
4
3
22-N68-6-6
1
1
1
22-N69-6-6
1
2
3
22-N71-6-6
1
22-N72-6-6
1
2
3
22-BP110-6-4
1
22-BP127-4
2
22-BP118-12
1
5
1
22-BP118-6
4
5
4
22-BP122-12
1
1
2
22-BP123-12-8
1
1
1
12-EL540006
8
8
12
22-11451PB
1
1
1
22-11452PB
1
1
1
22-FN389
2
2
2
22-DRC604-4
1
2
2
22-16640P
4
4
6
22-16672P
4
6
22-HT-1068
2
4
4
22-110500
1
1
1
22-110380
1
1
2
27-00106104
4
8
4
27-0051008
8
8
12
27-05006
4
8
8
27-08106
4
8
8
114
Description
2850 CI Air Tank 3-3/4 Port
1488 CI Air Tank (N9508-AA)
3/8 X 1/4 MC
Fitting A38 X 38MC
Elbow 3/8 X 3/8 ME
3/8 X 3/8 Male Run Tree
3/8 X 3/8 Branch Tee
3/8 X 1/4 Reducer Bushing
1/4 Brass Street Tee
3/4 Allen Head Plug
3/8 Allen Head Plug
3/4 Hex Nipple PDC BP122-1
3/4 X 1/2 Hex Nipple
3/8 Tube Clip
Red Emer. Gladhand
Blue Ser. Gladhand
Terminal Bolt 1/4 F
Drain Valve 1/4 MPT
#16640-40” Air Hose
#16672 Air Hose Assy. 72”
Rubber Tank Cushion
Spring Brake Valve #110500
Relay Value 4 Port 110380
3/8-24X1 1/4 Bolt
#10 X 1/2 Metal Screw
3/8-24 Lock Nut
3/8 Flat Washer
Mfg. #
NL 1010332
NL 6481
PD 111-6-4
PD 111-6-6
PD 113-6-6
PD 118-6-6
PD 119-6-6
PD 201-6-4
PD 211-4
PD 280-12
PD 280-6
PD 284-12
PD 284-12-8
PD 324-6
PD 6201
PD 6202
PD 6203
PD 6204-4
PD 6340
PD 6340
PD 6491
SA 6100
SA 6102
SP 00106104
SP 0051008
SP 05006
SP 08106
Brake Actuation Systems
AIR BRAKE KITS
The 8100 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers without spring
brakes. Kits include mounting hardware, fittings, one 1488 cu. in. tank, tank drains, emergency and service
gladhands, and air hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in
the Resources section of this catalog.
Part Number 8231-1/single-1 tank 8232-1/tandem-1 tank 8233-2/triple-2tanks
22-1010332
1
1
22P-503
1
1
22-N68-6-4
3
2
2
22-N68-6-6
1
1
2
22-N69-6-6
1
1
2
22-N71-6-6
4
22-N72-6-6
1
1
22-BP127-6
4
22-BP118-12
1
1
3
22-BP118-6
2
2
3
22-BP122-12
1
1
2
22-BP123-12-8
1
1
1
12-EL540006
8
8
12
22-11451PB
1
1
1
22-11452PB
1
1
1
22-FN389
2
2
2
22-DRC604-4
1
1
2
22-RB68-6-6
1
16
24
27-9003206
16
40
60
22-HT-1068
2
2
4
22-110500
1
1
1
22-110380
1
1
1
27-00106104
4
4
8
27-0051008
8
8
12
27-05006
4
4
8
27-08106
4
4
8
Description
2850 CI Air Tank 3-3/4 Port
1488 CI Air Tank (N9508-AA)
3/8 X 1/4 MC
Fitting A38 X 38MC
Elbow 3/8 X 3/8 ME
3/8 X 3/8 Male Run Tree
3/8 X 3/8 Branch Tee
#BP127-6 3/8 Street Tee
3/4 Allen Head Plug
3/8 Allen Head Plug
3/4 Hex Nipple PDC BP122-1
3/4 X 1/2 Hex Nipple
3/8 Tube Clip
Red Emer. Gladhand
Blue Ser. Gladhand
Terminal Bolt 1/4 F
Drain Valve 1/4 MPT
RB68-6-6 Reuse Fitting 3/8
3/8 Air Brake Hose
Rubber Tank Cushion
Spring Brake Valve #110500
Relay Value 4 Port (110380P)
3/8-24X1 1/4 Bolt
#10 X 1/2 Metal Screw
3/8-24 Lock Nut
3/8 Flat Washer
Mfg. #
NL 1010332
NL 6481
PD 111-6-4
PD 111-6-6
PD 113-6-6
PD 118-6-6
PD 119-6-6
PD 211-6
PD 280-12
PD 280-6
PD 284-12
PD 284-12-8
PD 324-6
PD 6201
PD 6202
PD 6203
PD 6204-4
PD 6205-6
PD 6300
PD 6491
SA 6100
SA 6102
SP 00106104
SP 0051008
SP 05006
SP 08106
115
Brake
Actuation
8230 Series Non-ABS Air Kit - For Spring Brake (Re-usable Fittings)
Brake Actuation Systems
Brake
Actuation
AIR BRAKE KITS
8200-0 Series ABS Air Kit
For Spring Brake (Pre-formed Hose Fittings)
The 8230 Series Trailer Air Kits are designed to be used in conjunction with ABS Control Systems (like
those featured on page 69) and address single and tandem axle trailers with spring brakes. Kits include
mounting hardware, fittings, 1-2 tanks, tank drains, emergency and service gladhands, and air hose assembly.
Note: Common plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.
Part Number
22-1010332
22P-503
22-N68-6-4
22-N68-6-6
22-N69-6-6
22-N71-6-6
22-N72-6-6
22-BP110-6-4
22-BP127-6
22-BP118-12
22-BP118-6
22-BP122-12
22-BP123-12-8
12-EL540006
22-11451PB
22-11452PB
22-FN389
22-DRC604-4
22-16640P
22-16672P
22-HT-1068
22-110500
27-00106104
27-0051008
27-05006
27-08106
116
8201-0-1
8202-0-1
single-1 tank
tandem-1 tank
1
3
1
1
1
1
4
1
1
8
1
1
2
1
4
2
1
4
8
4
4
1
2
1
1
1
2
1
1
8
1
1
2
1
4
2
1
4
8
4
4
8202-0-2
tandem--2 tanks
2
4
1
2
2
1
2
5
1
1
8
1
1
2
2
4
4
4
1
8
8
8
8
8202-0-2
triple--2 tanks
1
1
3
2
3
1
1
4
5
2
1
1
12
1
1
2
2
6
6
4
1
8
12
8
8
Description
Mfg. #
Air Tank 2850 CI 3-3/4 Port
1488 CI Air Tank (N9508-AA)
3/8 X 1/4 MC
Fitting 3/8 X 3/8 MC
Elbow 3/8 X 3/8 ME
3/8 Male Run Tee
3/8” X 3/8” Branch Tee
3/8 X 1/4 Reducer Bushing
#BP127-6 3/8” Street Tee
3/4” Allen Head Plug
3/8” Allen Head Plug
3/4" Hex Nipple PDC BP122-1
3/4” X 1/2" Hex Nipple
3/8” Tube Clip
Red Emer. Gladhand
Blue Ser. Gladhand
Terminal Bolt 1/4” F
Drain Valve 1/4” MPT
#16640-40” Air Hose
#16672 Air Hose Assy. 72”
Rubber Tank Cushion
Spring Brake Valve #110500
3/8-24X1 1/4 Bolt
#10 X ½ Metal Screw
3/8-24 Lock Nut
3/8 Flat Washer
N1010332
NL 6481
PD 111-6-4
PD 111-6-6
PD 118-6-6
PD 119-6-6
PD 113-6-6
PD 201-6-4
PD 211-6
PD 280-12
PD 280-6
PD 284-12
PD 284-12-8
PD 324-6
PD 6201
PD 6202
PD 6203
PD 6204-4
PD 6340
PD 6372
PD 6491
SA 6100
SP 00106104
SP 0051008
SP 05006
SP08106
Brake Actuation Systems
8230-0 Series ABS Air Kit
For Spring Brake (Re-usable Hose Fittings)
The 8230 Series Trailer Air Kits are designed to be used in conjunction with ABS Control Systems (like those featured on page 69) and address single, tandem, and triple axle trailers with spring brakes. Kits include mounting
hardware, fittings, 1-2 tanks , tank drains, emergency and service gladhands, and air hose assembly. Note: Common
plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.
Part Number
22-1010332
22P-503
22-N68-6-4
22-N68-6-6
22-N69-6-6
22-N72-6-6
22-BP127-6
22-BP118-12
22-BP118-6
22-BP122-12
22-BP123-12-8
12-EL540006
22-11451PB
22-11452PB
22-FN389
22-DRC604-4
22-RB68-6-6
27-9003206
22-HT-1068
22-110500
27-00106104
27-0051008
27-05006
27-08106
8232-0-1
8232-0-1
single-1 tank
tandem-1 tank
1
2
1
1
1
1
2
1
1
8
1
1
2
1
8
16
2
1
4
8
4
4
1
3
1
1
1
1
2
1
1
8
1
1
2
1
16
2
1
4
8
4
4
8232-0-2
tandem--2 tanks
2
2
4
1
2
2
1
1
8
1
1
2
2
16
40
4
1
8
8
8
8
8233-0-2
triple--2 tanks
1
1
3
2
3
1
4
3
3
1
1
12
1
2
2
24
45
4
1
8
12
8
8
Description
Mfg. #
Air Tank 2850 CI 3-3/4 Port
1488 CI Air Tank (N9508-AA)
3/8 X 1/4 MC
Fitting 3/8 X 3/8 MC
Elbow 3/8 X 3/8 ME
3/8” X 3/8” Branch Tee
#BP127-6 3/8” Street Tee
3/4” Allen Head Plug
3/8” Allen Head Plug
3/4" Hex Nipple PDC BP122-1
3/4” X 1/2" Hex Nipple
3/8” Tube Clip
Red Emer. Gladhand
Blue Ser. Gladhand
Terminal Bolt 1/4” F
Drain Valve 1/4” MPT
RB68-6-6 Reuse Fitting 3/8
3/8” Air Brake Hose
Rubber Tank Cushion
Spring Brake Valve #110500
3/8-24X1 1/4 Bolt
#10 X ½ Metal Screw
3/8-24 Lock Nut
3/8 Flat Washer
NL 1010332
NL 6481
PD 111-6-4
PD 111-6-6
PD 113-6-6
PD 119-6-6
PD 211-6
PD 280-12
PD 280-6
PD 284-12
PD 284-12-8
PD 324-6
PD 6201
PD 6202
PD 6203
PD 6204-4
PD 6205-6
PD 6300
PD 6491
SA 6100
SP 00106104
SP 0051008
SP 05006
SP 08106
117
Brake
Actuation
AIR BRAKE KITS
Brake Actuation Systems
VACUUM/HYDRAULIC PLUMBING KIT
Description
Vac/Hyd Trailer Kit (5.2K - 15K Tandem)
Vac/Hyd Trailer Kit (10K - 12K Tandem Disc)
Vac/Hyd Trailer Kit (8K - 15K Triple)
Replacement Vacuum Booster w/ Relay Valve Only
Replacement Vacuum Booster Only
Replacement Vacuum/Hydraulic Relay Valve Only
1/2” Vacuum Hose
Hand Brake Bracket (tow vehicle)
Hose Bracket
Hose Clip
Special order. Limited availability.
Mfg. #
TV-1002
TV-1602P
TV-1003
VB-1000R
VB-1000
RV-9200
VH-500500
71-15
BD 25X15
BD 1457
Brake
Actuation
Part #
22-100-2
22-100-3
22-100-4
22P-203
22P-203-1
22P-404
22-500
27-71-15
22-25X15
22P-338
ELECTRIC VACUUM PUMP
Part #
22-300
Description
Elec/Vac Pump Kit
Mfg. #
VP-2100
VACUUM GAUGE KIT
Part #
22P-015
22P-015-1
Description
Vacuum/Hydraulic Gauge Kit
Bracket for Vacuum Gauge
Mfg. #
VG-3500
7521-2
Kit provides vacuum pressure gauge and warning lights, plus mounting bracket and installation items.
VACUUM/HYDRAULIC TRUCK KITS
Part #
22-200-2B
22P-001
22P-002
22P-004
22P-401
22P-011
22P-013
22P-012
22P-012-1
22P-003
22P-002-1
22P-003-1
118
Description
Truck Conversion Kit - TK 3000
Truck Coupler Plug Only
Female Coupler Only, Gold
Mounting Plate w/Coupling Only
Control Valve (9107 Kit) Only
Control Cable
Diaphragm for Control Valve Only
Low Vacuum Switch Only
Low Vacuum Warning Light Only
1/2” Male Coupler, Gold
Female Coupler, Silver
1/2” Male Coupler, Silver
Mfg. #
TK-3000
CA-8576
QD-925F-1
CA-8575
SV-2950
BC-8363
SV-2950-2
SV-2950-6
7520
QD-814M-1
QD-925F-2
QD-814M-2
Brake Actuation Systems
ABS CONTROL KITS
The following Anti-Lock-Braking Control Kits are designed to address tandem axles with either Spring
or Air Suspension. Kits include sensors, ECU, wiring harness, power cable, and complete installation guides.
The following kits are divided into two main categories (1) two-sensor, one-modulator and (2) four-sensor,
two modulator kits.
Brake
Actuation
NOTE: KITS ARE ONLY SOLD TO OEM MANUFACTURERS
Kits with two sensors and one modulator (2S/1M)
Part #
Description
22- 21110
22-21320
22-21F20
22-21G20
ECU
ECU
ECU
ECU
Valve,
Valve,
Valve,
Valve,
Mfg. #
20
10
51
66
Inch Power Cable With Packard Connector, Pair of 6 foot Sensor Extension Cables
Foot Power Cable With Packard Connector, Pair of 10 Foot Sensor Extension Cables
Foot Power Cable With Blunt End Connector, Pair of 10 Foot Sensor Extension Cables
Foot Power Cable With Blunt End Connector, Pair of 10 Foot Sensor Extension Cables
SA 21110
SA 21320
SA21F20
SA21G20
Kits with four sensors and two modulator (4S/2M)
Part #
Description
Mfg. #
22- 42322
22- 42422
22- 42F22
ECU Valve, 10 Foot Power Cable With Packard Connector, Four 10 Foot Sensor Extension Cables
ECU Valve, 13 Foot Power Cable With Packard Connector, Four 10 Foot Sensor Extension Cables
ECU Valve, 51 Foot Power Cable With Blunt End Connector, Four 10 Foot Sensor Extension Cables
SA42322
SA42422
SA42F22
119
Brake Actuation Systems
Brake
Actuation
NON-ABS AIR/HYDRAULIC KITS
The TH series air / hydraulic trailer kits are designed to meet the fluid displacement and pressure
requirements of a wide variety of axle capacities. All kits listed below are furnished complete with control
valves, air tank, air / hydraulic actuator, air hose, and hydraulic brake line kit. Note: Common plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.
Part #
Description
Mfg. #
22-TH-1001
22-120-3B
22-120-5B
This kit is designed for 8-15K single Dexter Axles with drum brakes
This kit is designed for 8-12K tandem Dexter Axles with drum brakes
This kit is designed for 10K, 15K tandem Dexter Axles with drum brakes
TH-1001
TH-1002
TH-1502D
Part #
22P-202
22P-202-1
22P-503
22-HT1217
22-1010332
22-11452PB
22-11451PB
22-FN389
22-110380
22-110500
22-18024MF
Description
1000 PSI Air/Hydraulic Booster Assembly
1500 PSI Air/Hydraulic Booster Assembly
1488 CI Air Tank (N9508-AA)
2800 CI Air Tank 2-3/4
2850 CI Air Tank 3-3/4 Port
Blue Service Galdhand
Red Emergency Galdhand
Terminal Bolt 1/4” female thread
Relay Value 4Port (PD 110380P)
Spring Brake Valve #110500
Hydraulic Hose - 24" long, 3/8-24 male thread,
3/8-24 female thread
120
Mfg. #
AB-1000
AB-1500
NL 6481
NL 1010329
NL 1010332
11452PB
11451PB
FN389
110380
110500
18024MF
Brake Actuation Systems
OS KIT5E58 - Park Brake Kit for Electric Drum Brakes
This is a single axle kit and includes park brake lever, main cable assembly, spacers, clamps, equalizer, and 58"
long cables (from cable equalizer to the brakes). See "Component Parts" table below for repair and replacement. OS KIT6H58 - Park Brake Kit for Hydraulic Drum Brakes This is a single axle kit and includes park
brake lever, main cable assembly, spacers, clamps, equalizer, and 58" long cables (from cable equalizer to the
brakes). See "Component Parts" table below for repair and replacement.
Part Number
27-71-15
21- 02182700
21-15858700
21-15656003
21-15688601
21- 81000030
21-81000108
21-81000131
21-81000143
21-81000191
21-81007269
27-1434CP
27-38LN
27-90061
27-516LN
21-KIT5E58 - For Electric Brakes
2
1
1
2
2
1
1
1
1
1
2
2
2
1
27-516X150GR2
1
21-KIT6H58 - For Hydraulic Brakes Description
2
Brake Cable Bracket
1
Park Brake Lever
1
Main Cable Assembly
58” Elec Brake Cable
2
58” Hyd Brake Cable
2
Long Spacer
1
2 Hole Cable Clamp
1
2 Hole Link Spacer
1
Short Spacer
1
1 Hole Cable Clamp
1
Park Brake Equalizer
Clevis Pin 1/4” X 3/4
2
N/Lock 3/8-16 Nut
2
3/8 – 16X1.25 Bolt
Nylock 5/16-18 X 1 1/2
Lock Nut
5/16-18X1 1/2 Hex Bolt
Mfg. #
71-15
OS 02182700
OS 15627800
OS 15656003
OS 15688601
OS 81000030
OS 81000108
OS 81000131
OS 81000143
OS 81000191
OS 81007269
SP 1434CP
SP 38LN
90061
AB 516LN
AB 516X150GR2
121
Brake
Actuation
PARKING BRAKE KITS