Fracsal Ultra

Transcription

Fracsal Ultra
PRODUCT CATALOG 2012
SERVICE COMPANY
for the SERVICE INDUSTRY
the
TBC-Brinadd is a global provider of non-damaging
drill-in, completion and workover and fracturing
fluid system additives. Our product line has
evolved through years of providing innovative
solutions that have satisfied a variety of downhole
applications. Our ISO 9001:2008 certification,
partnered with our R&D/Technical Services
laboratory and manufacturing facility, enables
us to be the premier service company for the
service industry.
TABLE OF CONTENTS
Drilling Fluid Systems
Fracturing Fluid Additives
AO-System™
AO-Activator ............................................................................... 4
AO-Coupler.................................................................................. 5
AO-EPC......................................................................................... 6
AO-EW ......................................................................................... 7
AO-FLA-L ..................................................................................... 8
AO-FLA-LC ................................................................................... 9
AO-System Composition......................................................... 10
Fracsal System
Fracsal Ultra .............................................................................. 55
Frascal Ultra-EM ....................................................................... 57
Frascal Ultra-FM ....................................................................... 59
Frascal Waterbase .................................................................... 61
Frascal I...................................................................................... 63
Frascal II..................................................................................... 65
Frascal III.................................................................................... 67
Frascal IV .................................................................................. 69
Frascal EM ................................................................................. 71
Thixsal-Ultra® System
Thixsal-Ultra.............................................................................. 14
FL-7 Plus® .................................................................................. 15
Ultrasal™ ................................................................................... 16
Ultra Carb System
Thixsal-Ultra.............................................................................. 19
FL-7 Plus ..................................................................................... 20
Ultra Carb .................................................................................. 21
Ultra-PF™ System
Formavis Ultra ......................................................................... 24
Formatrol® ................................................................................ 25
Formate Stabilizer ................................................................... 26
Ultra Carb .................................................................................. 27
Lost Circulation Systems
Bridgecarb-Ultra® System
Bridgecarb-Ultra ....................................................................... 28
Bridgecarb-Ultra Fine .............................................................. 28
Sluggit®, Sluggit CM, Sluggit Plus ....................................... 30
Bridgesal-Ultra® System
Bridgesal-Ultra.......................................................................... 31
Bridgesal-Ultra SF ................................................................... 31
Plug-Sal®, Plug-Sal X, Plug-Sal XC....................................... 33
Hysal® System
Hysal Activator ......................................................................... 35
Hysal C ....................................................................................... 36
Hysal HD .................................................................................... 37
Hysal HT ................................................................................... 38
Hysal SF .................................................................................... 39
Plug-Sal, Plug-Sal X, Plug-Sal XC.......................................... 40
Sluggit, Sluggit CM, Sluggit Plus .......................................... 41
OSS® Pill System
OSS Pill ...................................................................................... 42
OSS Pill Ultra ............................................................................ 42
Solubrige®, Solubrige Fine, Solubrige Mid,
Solubrige Coarse...................................................................... 44
PBS
PBS
PBS
PBS
PBS
PBS
Plug® System
Plug 500............................................................................. 45
Plug 2000 .......................................................................... 45
Plug Activator ................................................................... 45
Plug Activator-E ................................................................ 45
Plug Retarder.................................................................... 45
Sanheal Pill System
Sanheal Pill ............................................................................... 47
Sluggit, Sluggit CM, Sluggit Plus .......................................... 49
Solukleen® System
Solukleen ................................................................................... 50
Solukleen Ultra ......................................................................... 50
Solubrige, Solubrige Fine, Solubrige Mid,
Solubrige Coarse...................................................................... 52
Friction Reducers
Fracsal FR-153 ........................................................................... 73
Polymer Breakers
Breake™ System ...................................................................... 74
Non-Emulsifiers
Fracsal NE System ................................................................... 76
Supplemental Additives
Cement Additives
Lowtex C .................................................................................... 78
Lowtex R .................................................................................... 79
Corrosion and Scale Inhibitors
CIB® ........................................................................................... 80
Inhibisal Ultra® SI System ..................................................... 81
Defoamers and Lubricants
Antifoam HD.............................................................................. 83
Defoam 2 ................................................................................... 84
Lubetex® ................................................................................... 85
Lubetex W ................................................................................. 86
Filtrate Reducers
FL-7 Plus-L.................................................................................. 87
Polytex AHT .............................................................................. 88
Polytex AHT-L ............................................................................ 89
Polymer Breakers
Ultra Breake M® ....................................................................... 90
System Stabilizers
Alka Buff® Hi ............................................................................ 92
Boreclean®................................................................................ 93
CL Free ....................................................................................... 95
CM-TH ........................................................................................ 96
Glysol® ...................................................................................... 97
Glysol OS................................................................................... 98
Inhibisal Ultra B ........................................................................ 99
Inhibisal Ultra CS-135 .............................................................101
pH-6 .......................................................................................... 102
pH Buffer.................................................................................. 103
Rheosyn™ ............................................................................... 104
Thermacarb® .......................................................................... 106
Thermasal™ ............................................................................ 107
TBC DeFloc CF ........................................................................110
TBC-PHPA ................................................................................. 111
Viscosifiers
Glysol SF 400M........................................................................112
Thixquick-L ...............................................................................113
Vis Ultra™ ................................................................................114
Vis Ultra-L .................................................................................115
Vis Ultra-SL ..............................................................................116
AO-System™
DESCRIPTION
The AO-System is an all-oil drilling system formulated primarily for use with low aromatic content hydrocarbons. The foundation of
the system is an activator which serves as a highly efficient gellant for organophilic clay. Utilization of this activator with a select
enhanced performance clay and improved filtrate reducers provides a maximized system with exceptional rheological properties
and superior filtration control.
FEATURES
Synergistic blend of components yields improved static suspension and shear-thinning behavior under dynamic conditions
Extremely effective in low aromatic content oils
Simplified system with a reduced number of additives
Highly efficient liquid filtrate reducers
Low coefficient of friction
Components easily dispersed with standard mixing equipment
SYSTEM ADDITIVES
PRODUCT
FUNCTIONS
AO-Activator
Viscosity enhancer
AO-Coupler
Emulsifier
AO-EPC
Viscosifier
AO-EW
Emulsifier/wetting agent
AO-FLA-LC
Filtrate reducer/secondary viscosifier
AO-FLA-L
Filtrate reducer
Patent Pending
TABLE OF CONTENTS
AO-Activator
DESCRIPTION
AO-Activator is a gellant for organophilic clay in oil-based systems. Packaging is in 5 gal pails or 55 gal drums.
FEATURES
Enhances the low shear rate viscosity of organophilic clay in oil-based drilling systems
Very efficient in low aromatic content hydrocarbons
Easily dispersed with standard mixing equipment
Economical and very effective in small concentrations
AO-Activator can be emulsified with AO-Coupler to provide an enhanced oil phase
Typical concentrations range from 0.10 - 0.30 gal/bbl
PROPERTIES
1.206
275
0.1 Max
Transparent colorless liquid
Slight detectable odor
Specific Gravity @ 20°C:
Flash Point, PMCC, °F
Water, wt %:
Appearance:
Odor:
LOW SHEAR RATE VISCOSITIES OF ORGANOPHILIC CLAY
IN A LOW AROMATIC HYDROCARBON
1
2
3
4
5
6
0.72
0.72
0.72
0.72
0.72
0.64
Organophilic Clay, lb/bbl
5
7.5
10
15
7.5
7.5
AO-Activator, mL
1
1
-
-
-
-
Fresh Water, %
-
-
-
-
2
10
37,700
0
0
20
60
40
380
340
2,100
Low Aromatic Hydrocarbon , bbl
Initial
LSRV: 0.0636 sec -1 , cP
31,700
Hot Roll: 300°F, 2 Hours
LSRV: 0.0636 sec -1 , cP
19,200
46,800
TABLE OF CONTENTS
AO-Coupler
DESCRIPTION
AO-Coupler is an emulsifier for low aromatic content all-oil systems. Packaging is in 5 gal pails or 55 gal drums.
FEATURES
AO-Coupler is used to link AO-Activator to low aromatic content oils
AO-Coupler is economical and very effective
Concentration is 0.03 gal/bbl of AO-Coupler for 0.12 gal/bbl of AO-Activator
PROPERTIES
Specific Gravity @ 25°C:
Flash Point, COC, °C:
Solubility in water:
Appearance:
Odor:
0.91
190.6 - 204.4
Insoluble
Light Yellow to Amber liquid
Bland odor
TABLE OF CONTENTS
AO-EPC
DESCRIPTION
AO-EPC is an enhanced performance clay for use primarily in low aromatic content all-oil drilling systems. Packaging is in 50 lb or
25 kg sacks.
ADVANTAGES
Demonstrates high gelling efficiency, thixotropic development, and high, low shear rate viscosities
Effective in 100% oil formulations when combined with AO-Activator
Yields quickly at low shear
Easily dispersed with standard mixing equipment
PROPERTIES
Color:
Form:
Bulk Density, lb/ft 3 :
Free Moisture, % wt loss at 105°C:
Dry Sieve, -200 mesh:
Very Light Cream
Free Flowing Powder
42
2% Max
85%
COMPARATIVE CLAY LOW SHEAR RATE VISCOSITIES
SAMPLE
INITIAL LSRV, 0.0636 sec -1 , cP
AO-EPC
46,700
1
36,200
2
25,200
3
20,000
4
6,600
5
5,500
6
1,260
Formulation:
350 mL Low aromatic hydrocarbon
7.5 lb/bbl Organophilic clay
1.0 mL AO-Activator
TABLE OF CONTENTS
AO-EW
DESCRIPTION
AO-EW is an emulsifier and wetting agent concentrate used for emulsification and wetting in low aromatic content, all-oil drilling
systems. Packaging is in 400 lb drums.
ADVANTAGES
Improves oil-wetting and prevents water-wet solids
Provides an emulsifier for water encountered while drilling with 100% oil systems
Typical concentrations range from 0.01 - 0.015 gal/bbl
PROPERTIES
Appearance:
Specific Gravity:
Pour Point, D-97, °F:
Flash Point, PMCC, °F:
Viscous dark brown liquid
0.955
<0
> 148
TABLE OF CONTENTS
AO-FLA-L
DESCRIPTION
AO-FLA-L is an organolignite suspended in a low aromatic content hydrocarbon. AO-FLA-L provides improved filtration control in
weighted oil mud systems or higher temperature applications. Packaging is in 5 gal pails or 55 gal drums.
ADVANTAGES
Easily dispersed with standard mixing equipment
Lessens initial viscosity reduction which is characteristic of powder additions of organolignite
Typical concentrations range from 3-6 gal/bbl
PROPERTIES
Appearance:
Specific gravity, 60°F:
Pour point, ASTM-D-97, °F:
Flash point, PMCC, °F:
Viscous black liquid
1.0266
59
188
TABLE OF CONTENTS
AO-FLA-LC
DESCRIPTION
AO-FLA-LC is a combination of organolignite and oil-soluble copolymer suspended in a low aromatic content hydrocarbon. The
synergistic blend of AO-FLA-LC provides improved high temperature-high pressure filtration control in oil muds, especially those
with 100% oil. Packaging is in 5 gal pails or 55 gal drums.
ADVANTAGES
Easily dispersed with standard mixing equipment
Reduces initial viscosity reduction which is characteristic of powder additions of organolignite
Eliminates copolymer solubility issues in low aromatic content oils
Typical concentrations range from 4-5 gal/bbl
PROPERTIES
Appearance:
Specific gravity, 60°F:
Pour point, ASTM-D-97, °F:
Flash point, PMCC, °F:
Viscous black liquid
0.8513
16
184
TABLE OF CONTENTS
AO-System Composition
COMPOSITION FOR A 7.1 lb/gal AO-System at 180°F
0.85 bbl
Low aromatic hydrocarbon/AO-Activator
10.0 lb/bbl
AO-EPC
0.009 gal/bbl
AO-EW
4.8 gal/bbl
AO-FLA-LC
6.0 lb/bbl
Ultra Carb 2
12.0 lb/bbl
Ultra Carb 12
PROPERTIES FOR A 7.1 lb/gal AO-System
PROPERTIES
INITIAL
HOT ROLL
Plastic Viscosity, cP
13
13
Yield point, lb/100 ft2
8
6
10 sec gel, lb/100 ft2
7
7
10 min gel, lb/100 ft2
13
14
37,200
49,200
Spurt
2.6
2.4
30 min
6.2
5.3
LSRV, cP, 0.0636 sec-1
Filtrate, mL
Rheological Properties: 150°F
Hot Roll: 180°F/16 hours
HTHP: 180°F/500 psi/400 mD disk
COMPOSITION FOR A 10.0 lb/gal AO-System at 300°F
0.64 bbl
Low Aromatic hydrocarbon/AO-Activator
7.5 lb/bbl
AO-EPC
0.009 gal/bbl
AO-EW
5.8 gal/bbl
AO-FLA-L
4.3 gal/bbl
AO-FLA-LC
165.0 lb/bbl
Barite
PROPERTIES FOR A 10.0 lb/gal AO-System
PROPERTIES
INITIAL
TABLE OF CONTENTS
HOT ROLL
Rheological Properties: 150°F
Hot Roll: 180°F/16 hours
HTHP: 180°F/500 psi/400 mD disk
AO-System Composition
COMPOSITION FOR A 10.0 lb/gal AO-System at 300°F
0.64 bbl
Low Aromatic hydrocarbon/AO-Activator
7.5 lb/bbl
AO-EPC
0.009 gal/bbl
AO-EW
5.8 gal/bbl
AO-FLA-L
4.3 gal/bbl
AO-FLA-LC
165.0 lb/bbl
Barite
PROPERTIES FOR A 10.0 lb/gal AO-System
PROPERTIES
INITIAL
HOT ROLL
Plastic Viscosity, cP
21
22
Yield point, lb/100 ft2
7
11
10 sec gel, lb/100 ft2
5
7
10 min gel, lb/100 ft2
11
14
21,900
23,600
Spurt
1.5
1.5
30 min
6.5
7.5
LSRV, cP, 0.0636 sec-1
Filtrate , mL
Rheological Properties: 150°F
Hot Roll: 300°F/16 hours
HTHP: 300°F/500 psi/400 mD disk
TABLE OF CONTENTS
Thixsal-Ultra® System
DESCRIPTION
Thixsal-Ultra is a proprietary drilling and completion system based on patented technology. Use of improved bridging particle
distributions reduce filtration control polymer requirements while providing more dense, ultra-low permeability filter cakes. Size
ranges, concentrations, and blends of soluble solids are optimized to bridge and seal specific formation pore throat openings. As
a successor to the Thixsal-Plus system, Thixsal-Ultra is an ideal candidate for highly deviated and horizontal wells. In addition to
drilling into the payzone, Thixsal-Ultra can be utilized in underreaming, milling and washing sand. Packaging is in 50 lb or 25 kg
sacks.
FEATURES
Superior rheological properties at low and high shear rates for outstanding hole cleaning and hole gauge, especially for
horizontal drilling in unconsolidated formations
Thin, ultra-low permeability filter cake that limits filtrate invasion into the formation yet cleans up easily to allow maximum
production
Thermal stability of basic system is 275°F with addition of pH Buffer
Upper temperature limit is extended to 325°F with inclusion of Thermasal™ -A, Thermasal-B, and Polytex AHT
Four bridging particle distributions below 60 mesh (Ultrasals)can be blended together and formulated in ratios necessary to
maximize filter cake design
Performs in a wide range of formation permeabilities
Incorporates the use of Inhibisal Ultra® B for well bore stability when drilling through shale
Specialized cleanup techniques fit downhole drilling and completion equipment and procedures
ADVANTAGES
Utilizes Ultra Breake M®, a unique breaker system to ensure filter cake removal
Lower filtrates with less solids that result in thinner filter cakes
Less system viscosity at circulating shear rates
Higher density systems available with inert weighting solids and good filtration control without excess filtrate reducer
Increased percentage of soluble solids below 10 microns lessens total polymer requirements while providing more efficient
particle distributions with less total solids
More efficient filter cake removal with less polymer and solids
PRODUCT
COMPONENTS
FUNCTIONS
Thixsal-Ultra
Derivatized starch, xanthan gum biopolymer
Viscosifier
FL-7 Plus®
Derivatized starch
Fluid loss control additive
Ultrasals
Sized, evaporated NaCl
Bridging particles
Plug-Sals
Medium to coarse NaCl
Bridging/lost circulation additives
CM-TH
Inorganic salt
Complexing buffer for cement contamination
Inhibisal Ultra B
Polyglycol
Well bore stabilizing
additive/lubricant
pH Buffer
Magnesia compound
Buffer to maintain alkaline pH
Thermasal-A & B Anhydrous salt and magnesia compound
Two component thermal stabilizing system
TABLE OF CONTENTS
Less system viscosity at circulating shear rates
Higher density systems available with inert weighting solids and good filtration control without excess filtrate reducer
Increased percentage of soluble solids below 10 microns lessens total polymer requirements while providing more efficient
particle distributions with less total solids
®
More efficient filter cake removal with less polymer and solids
Thixsal-Ultra System
PRODUCT
COMPONENTS
FUNCTIONS
Thixsal-Ultra
Derivatized starch, xanthan gum biopolymer
Viscosifier
FL-7 Plus®
Derivatized starch
Fluid loss control additive
Ultrasals
Sized, evaporated NaCl
Bridging particles
Plug-Sals
Medium to coarse NaCl
Bridging/lost circulation additives
CM-TH
Inorganic salt
Complexing buffer for cement contamination
Inhibisal Ultra B
Polyglycol
Well bore stabilizing
additive/lubricant
pH Buffer
Magnesia compound
Buffer to maintain alkaline pH
Thermasal-A & B Anhydrous salt and magnesia compound
Two component thermal stabilizing system
Polytex AHT
Polymer blend
High temperature fluid loss control additive
Defoam 2
Water miscible gycol mixture
Defoamer
Lubetex®
Non-polluting oils and surfactants
Lubricant
Ultra Breake M
Magnesium peroxide
Internal filter cake breaker
D-50 PARTICLE SIZE & THEORETICAL SEALING CAPABILITY
D-50
(microns)
PORE SIZE
(microns)
PERMEABILITY
(mD)
Ultrasal™ 5
5
15
225
Ultrasal 10
10
30
900
Ultrasal 20
20
60
3,600
Ultrasal 30
30
90
8,100
PRODUCT
TABLE OF CONTENTS
Thixsal-Ultra®
A unique drilling, completion and workover fluid additive
Used in preparation of Thixsal-Ultra Systems
DESCRIPTION
Thixsal-Ultra is an additive for aqueous fluids which, when combined with soluble, sized bridging particles of sodium chloride,
calcium carbonate, or oil soluble resin, generates a non-damaging fluid system which exhibits enhanced rheological properties
and superior filtration control. Thixsal-Ultra is a blend of xanthan gum biopolymer with a specially processed, stabilized non-ionic
starch ether. This unique polymer combination is synergistic and yields improved static suspension and provides a highly shearthinning viscosity under dynamic conditions. Thixsal-Ultra is packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
Thixsal-Ultra may be used in sea water, potassium chloride, sodium chloride, and sodium bromide solutions. Suitable
composition may also be formulated in calcium chloride with brine densities up to 10.8 lb/gal.
APPLICATIONS
Thixsal-Ultra is designed for application in drilling, completion, and workover operations to provide a low fluid viscosity at high
rates of shear, an elevated solution viscosity under static conditions and superior filtration control . Thixsal-Ultra, when used in
association with specially sized bridging/weighting particles will reduce whole fluid and filtrate invasion into the productive zone
and thereby minimize internal formation damage. Fluid compositions mixed with Thixsal-Ultra may be utilized for the following
specific applications:
Drilling into payzone
Milling
Underreaming
Washing sand
FEATURES
Effective well control; when properly formulated, forms a thin, ultra-low permeability, readily removable filter cake allowing
hydrostatic pressure overbalance with minimal invasion of solids and fluid into producing formations
Polymer synergism provides thermally stable fluid rheological properties with improved suspension at downhole
temperatures up to 275o F with the addition of pH Buffer
Formulations containing Thermasal™-A, Thermasal-B, and Polytex AHT provide thermal stability up to a bottom hole
temperature of 325°F TABLE OF CONTENTS
FL-7 Plus®
Is a unique and effective calcium resistant filtrate control additive for drilling, completion and workover fluids
DESCRIPTION
FL-7 Plus is a specially processed, stabilized non-ionic starch derivative that controls high pressure-high temperature filtrate loss
at temperatures to 275°F with the addition of pH Buffer, and enhances the low shear rate viscosity of a fluid containing xanthan
gum biopolymer. This unique polymer combination is synergistic and yields improved static suspension as well as highly
pseudoplastic behavior under dynamic conditions. FL-7 Plus is environmentally safe, presenting no toxicity or ecological
problems. FL-7 Plus is packaged in 25 kg sacks.
BASE FLUIDS
FL-7 Plus is suitable for all water base drilling fluids, workover and completions fluids including, sea water, potassium chloride,
magnesium chloride, sodium chloride, calcium chloride, sodium bromide, calcium bromide, and zinc bromide. FL-7 Plus resists
calcium contamination over a wide pH range.
APPLICATIONS
FL-7 Plus, when used in combination with properly sized bridging/weighting particles, provides filtration control and helps
minimize damage to the productive formation. Fluid compositions mixed with FL-7 Plus may be utilized for the following
applications:
Drilling into pay zones
Lost circulation pills
Underreaming
Pre/post gravel pack fluid loss pills
MIXING INSTRUCTIONS
FL-7 Plus is easily dispersed into fluids through conventional mud mixing equipment. Concentrations range from 4-7 lb/bbl.
NON-DAMAGING
FL-7 Plus is soluble in acids and/or oxidizers and cleans up readily following drilling, workover, or completion operations.
TABLE OF CONTENTS
Ultrasal™
Specially sized sodium chloride particles
Serves as water-soluble primary bridging solids for Thixsal-Ultra® Systems
DESCRIPTION
Ultrasal is a sized salt blended with anti-caking additives. Ultrasal is available in four grinds of evaporated salt (99.9% NaCl) and
is packaged in either 50 lb/25 kg sacks or ton/metric ton totes.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-10
D-50
D-90
Max
Ultrasal 5E
0.07
1.4
5
10.5
20
Ultrasal 10E
0.25
2
10
27
45
Ultrasal 20E
1.2
5
20
58
120
Ultrasal 30E
1.3
6
30
100
264
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Ultrasal is designed to complement Thixsal-Ultra drilling, completion, and workover fluids prepared in saturated sodium chloride
brine. Potassium chloride, calcium chloride, and sodium bromide may also be utilized as long as they are saturated with respect
to sodium chloride.
APPLICATIONS
Ultrasal is used in combination with Thixsal-Ultra Systems to provide water-soluble primary bridging particles of various sizes
which can be blended together to reduce filtrate and solids invasion into the producing formation.
MIXING INSTRUCTIONS
Ultrasal is readily dispersed into fluids through a conventional mud hopper. Normal concentrations range from 15 to 46 lb/bbl
depending upon the formation pore size openings to be sealed.
TABLE OF CONTENTS
Ultra Carb System
DESCRIPTION
The Ultra Carb System is the ideal drill-in fluid for density requirements from 8.5 lb/gal to 13.0 lb/gal where potassium chloride,
sodium chloride, calcium chloride, or sodium bromide brines are preferred. The system provides excellent rheological properties
to 250°F when used as a circulating fluid. It can be used for drilling into the payzone, underreaming, milling, and washing sand. The Ultra Carb System offers the flexibility of a calcium carbonate fluid and all the features and benefits of the ULTRA Systems
with the proven performance of the patented Thixsal-Ultra® viscosifier.
FEATURES
Five bridging particle distributions below 80 mesh (Ultra Carbs) can be blended together and formulated in ratios necessary
to maximize filter cake design
A significant reduction in polymer concentrations without sacrificing rheological properties
Formation of ultra-thin filter cakes with improved filtrate control
Adaptable to a broad range of brines to meet the temperature, density, and environmental conditions of most wells
Designed for use with Inhibisal Ultra® B for wellbore stabilization when drilling shales
Utilizes Ultra Breake M®, the patented internal filter cake breaker, for the ultimate cleanup process at downhole
temperatures below 190°F ADVANTAGES
Superior rheological properties at high and low shear rates result in excellent hole cleaning and hole gauge, especially in
unconsolidated formations
Reduced filtrate and polymer invasion into the producing formation
Easier filter cake removal due to reduced polymer and solids content, especially when Ultra Breake M is utilized
PRODUCT
COMPONENTS
FUNCTIONS
Thixsal-Ultra
Derivatized starch and xanthan gum biopolymer
Viscosifier/filtration control
FL-7 Plus®
Derivatized starch
Fluid loss control additive
Ultra Carbs
Sized calcium carbonate
Bridging particles
Sluggits
Medium to coarse CaCO3
Bridging/lost circulation additives
pH Buffer
Magnesia compound
pH stabilize
Inhibisal Ultra B
Glycol mixture
Shale stabilizer and lubricant
Lubetex™
Non-polluting oil and surfactants
Lubricant
Defoam 2
Water miscible glycol mixture
Defoamer
Ultra Breake M
Magnesium peroxide
Internal filter cake breaker
D-50 PARTICLES SIZE & THEORETICAL SEALING CAPABILITY
PRODUCT
D-50
PORE SIZE
TABLE OF CONTENTS
PERMEABILITY
Lubetex™
Non-polluting oil and surfactants
Lubricant
Defoam 2
Water miscible glycol mixture
Defoamer
Ultra Breake M
Magnesium peroxide
Ultra Carb System
Internal filter cake breaker
D-50 PARTICLES SIZE & THEORETICAL SEALING CAPABILITY
D-50
(microns)
PORE SIZE
(microns)
PERMEABILITY
(mD)
Ultra Carb 2
2
6
36
Ultra Carb 5
5
15
225
Ultra Carb 12
12
36
1,296
Ultra Carb 20
20
60
3,600
Ultra Carb 30
30
90
8,100
PRODUCT
TABLE OF CONTENTS
Thixsal-Ultra®
A unique drilling, completion and workover fluid additive
Used in preparation of Thixsal-Ultra Systems
DESCRIPTION
Thixsal-Ultra is an additive for aqueous fluids which, when combined with soluble, sized bridging particles of sodium chloride,
calcium carbonate, or oil soluble resin, generates a non-damaging fluid system which exhibits enhanced rheological properties
and superior filtration control. Thixsal-Ultra is a blend of xanthan gum biopolymer with a specially processed, stabilized non-ionic
starch ether. This unique polymer combination is synergistic and yields improved static suspension and provides a highly shearthinning viscosity under dynamic conditions. Thixsal-Ultra is packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
Thixsal-Ultra may be used in sea water, potassium chloride, sodium chloride, and sodium bromide solutions. Suitable
composition may also be formulated in calcium chloride with brine densities up to 10.8 lb/gal.
APPLICATIONS
Thixsal-Ultra is designed for application in drilling, completion, and workover operations to provide a low fluid viscosity at high
rates of shear, an elevated solution viscosity under static conditions and superior filtration control. Thixsal-Ultra, when used in
association with specially sized bridging/weighting particles will reduce whole fluid and filtrate invasion into the productive zone
and thereby minimize internal formation damage. Fluid compositions mixed with Thixsal-Ultra may be utilized for the following
specific applications:
Drilling into payzone
Milling
Underreaming
Washing sand
FEATURES
Effective well control; when properly formulated, forms a thin, ultra-low permeability, readily removable filter cake allowing
hydrostatic pressure overbalance with minimal invasion of solids and fluid into producing formations
Polymer synergism provides thermally stable fluid rheological properties with improved suspension at downhole
temperatures up to 275o F with the addition of pH Buffer
Formulations containing Thermasal™-A, Thermasal-B, and Polytex AHT provide thermal stability up to a bottom hole
temperature of 325°F TABLE OF CONTENTS
FL-7 Plus®
Is a unique and effective calcium resistant filtrate control additive for drilling, completion and workover fluids
DESCRIPTION
FL-7 Plus is a specially processed, stabilized non-ionic starch derivative that controls high pressure-high temperature filtrate loss
at temperatures to 275° F with the addition of pH Buffer, and enhances the low shear rate viscosity of a fluid containing xanthan
gum biopolymer. This unique polymer combination is synergistic and yields improved static suspension as well as highly
pseudoplastic behavior under dynamic conditions. FL-7 Plus is environmentally safe, presenting no toxicity or ecological
problems. FL-7 Plus is packaged in 25 kg sacks.
BASE FLUIDS
FL-7 Plus is suitable for all water base drilling fluids, workover and completions fluids including, sea water, potassium chloride,
magnesium chloride, sodium chloride, calcium chloride, sodium bromide, calcium bromide, and zinc bromide. FL-7 Plus resists
calcium contamination over a wide pH range.
APPLICATIONS
FL-7 Plus, when used in combination with properly sized bridging/weighting particles, provides filtration control and helps
minimize damage to the productive formation. Fluid compositions mixed with FL-7 Plus may be utilized for the following
applications:
Drilling into pay zones
Lost circulation pills
Underreaming
Pre/post gravel pack fluid loss pills
MIXING INSTRUCTIONS
FL-7 Plus is easily dispersed into fluids through conventional mud mixing equipment. Concentrations range from 4-7 lb/bbl.
NON-DAMAGING
FL-7 Plus is soluble in acids and/or oxidizers and cleans up readily following drilling, workover, or completion operations.
TABLE OF CONTENTS
Ultra Carb
Specially sized calcium carbonate particles
Serves as acid-soluble primary bridging solids for Ultra Carb water-based, or oil-based drilling, completion, or workover fluids
DESCRIPTION
Ultra Carbs are available in five grinds and packaged in 50 lb or 25 kg sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-10
D-50
D-90
Max
Ultra Carb 2
0.06
0.3
2
3.5
16
Ultra Carb 5
0.06
0.3
5
8.5
16
Ultra Carb 12
0.07
0.6
12
39
65
Ultra Carb 20
0.07
1
20
58
110
Ultra Carb 30
0.5
4
30
84
180
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Ultra Carb can be mixed with any water or oil system.
APPLICATIONS
Ultra Carb is used with water or oil-based systems to provide acid-soluble primary bridging particles.
MIXING INSTRUCTIONS
Ultra Carb is easily dispersed into fluids through a conventional mud hopper. Normal concentrations range from 10 to 30 lb/bbl
depending upon the formation pore size openings to be sealed.
TABLE OF CONTENTS
Ultra-PF™ System
DESCRIPTION
The Ultra-PF System is a specialty drill-in and completion fluid designed for use in potassium and/or cesium formate brines.
Standard Ultra-PF Systems formulated with xanthan gum biopolymer and Formatrol®, a proprietary starch derivative, provide
enhanced low shear rate viscosities and high temperature-high pressure filtration control up to 330°F. The thermal stability of Ultra-PF Systems may be further increased to 360°F with the addition of Formate Stabilizer, Thermasal™-A, and Thermasal-B.
Fluid systems formulated in potassium formate range in density from 9.5 to 13.0 lb/gal at low solids levels, and up to 14.6 lb/gal
with the addition of higher density weighting solids. Cesium formate compositions reach densities of 17.5 lb/gal with a minimum
concentration of solids. In addition to drilling into the payzone, Ultra-PF can be utilized in underreaming, lost circulation pills, and
pre/post gravel pack fluid loss pills.
FEATURES
A propriety starch with excellent thermal stability utilized as a filtration control additive
Synergistic polymer blend yields improved static suspension as well as pseudoplastic behavior under dynamic conditions
No external heat source is required during mixing to obtain the desired fluid rheological properties
Bridging/weighting solids of calcium carbonate, iron carbonate, or iron oxide may be utilized in the Ultra-PF System
System can be used across a broad density range
Thin, ultra-low permeability filter cake limits filtrate and polymer invasion into the formation
BENEFITS
Stable system properties up to 360°F Mixing time and costs are minimized
Easier clean-up with low solids formulations due to ultra-thin filter cake
PRODUCT
COMPONENTS
FUNCTIONS
Formavis Ultra
Xanthan gum biopolymer
Viscosifier
Formatrol
Derivatized starch
Fluid loss control additive
Ultra Carb
Sized calcium carbonate
Bridging particles
Formate Stabilizer
Polyglycol
Thermal stabilizer
Thermasal-A & B
Anhydrous salt and magnesia compound
Two component thermal stabilizing system
LOW SHEAR RATE VISCOSITIES (0.0636 sec-1 ) AND FILTRATES
FOR VARIOUS POTASSIUM FORMATE/ULTRA-PF SYSTEM DENSITIES
SYSTEM
10.5 lb/gal Calcium Carbonate
11.5 lb/gal Calcium Carbonate
PROPERTIES
LSRV, cP
Filtrate, mL
LSRV, cP
Filtrate, mL
INITIAL
HOT ROLL,
16 Hours
STATIC AGE,
16 Hours
26,800
25,400
64,200
6.0
5.5
24,200
61,000
48,200
6.8
8.3
7.3
TABLE OF 7.0
CONTENTS
Ultra Carb
Sized calcium carbonate
Bridging particles
Formate Stabilizer
Polyglycol
Thermal stabilizer
Thermasal-A & B
™
Anhydrous salt and magnesia compound
Two component thermal stabilizing system
Ultra-PF System
LOW SHEAR RATE VISCOSITIES (0.0636 sec-1 ) AND FILTRATES
FOR VARIOUS POTASSIUM FORMATE/ULTRA-PF SYSTEM DENSITIES
SYSTEM
PROPERTIES
LSRV, cP
10.5 lb/gal Calcium Carbonate
Filtrate, mL
LSRV, cP
11.5 lb/gal Calcium Carbonate
Filtrate, mL
LSRV, cP
12.4 lb/gal Calcium Carbonate
Filtrate, mL
LSRV, cP
14.6 lb/gal Hematite
Filtrate, mL
INITIAL
HOT ROLL,
16 Hours
STATIC AGE,
16 Hours
26,800
25,400
64,200
6.0
5.5
7.0
24,200
61,000
48,200
6.8
8.3
7.3
43,200
63,200
42,100
5.0
6.5
5.0
71,500
69,200
66,500
8.8
8.0
5.0
TEST PARAMETERS
Rheological properties: 120°F Hot roll: 280°F Static age: 330°F HTHP test media: 750 mD saturated disk
Filtrate (30 minutes): 330°F Pressure differential: 250 psi
LOW SHEAR RATE VISCOSITY INITIAL YIELD AND STABILITY OF
VARIOUS FILTRATE REDUCERS IN 12.0 lb/gal KCOOH BRINE
ADDITIVE (22.4 lb/bbl)
LSRV (0.0636 sec-1 )
INITIAL
HOT ROLLED, 250°F, 16 Hours
Formatrol
208,000
150,000
PAC
230,000
50,400
Starch Derivative No. 1
7,000
250,000
Starch Derivative No. 2
500
312,000
Starch Derivative No. 3
500
52,000
Starch Derivative No. 4
400
2,700
TABLE OF CONTENTS
Formavis Ultra
Provides viscosity in water-based fluids
Exhibits shear-thinning rheological properties
Used in preparation of Ultra-PF™ systems
DESCRIPTION
Formavis Ultra is a high molecular weight polymer which, when combined with a specially processed starch derivative,
Formatrol®, yields improved static suspension and provides a highly shear-thinning viscosity under dynamic conditions. The
thermal stability of Formavis Ultra is 360°F with the addition of Thermasal™-A, Thermasal-B, and Formate Stabilizer. Formavis
Ultra is packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
Formavis Ultra may be used in potassium or cesium formate brines.
FEATURES
Exhibits shear-thinning rheological properties
Provides optimum viscosity for hole cleaning and suspension
Excellent salt, pH and thermal stability
MIXING INSTRUCTIONS
Formavis Ultra is readily mixed through conventional mud mixing equipment.
TABLE OF CONTENTS
Formatrol®
A unique and effective filtrate control additive for drilling, completion, and workover fluids formulated in potassium and/or cesium
formate brines
DESCRIPTION
Formatrol is a specially processed high molecular weight starch derivative that controls high pressure-high temperature filtrate
loss at temperatures to 360° F with system stabilizers Thermasal™-A, Thermasal-B, and Formate Stabilizer. Systems formulated with xanthan gum biopolymer benefit from enhanced low shear rate viscosities due to the synergism between the high
molecular weight viscosifier and Formatrol. Formatrol is packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
Formatrol may be used in potassium or cesium formate brines.
FEATURES
A proprietary starch with excellent thermal stability in both dilute and concentrated formate solutions
Synergistic polymer properties
Ease of mixing and complete yield of the polymer without special mixing equipment or external heat source
NON-DAMAGING
Formatrol is degradable in acids and/or oxidizers.
TABLE OF CONTENTS
Formate Stabilizer
DESCRIPTION
Formate Stabilizer is a low molecular weight polyglycol blend formulated to stabilize rheological and filtration control properties of
polymer systems formulated in formate brines. Formate Stabilizer is recommended for use where bottom hole temperatures
exceed 325°F. Packaging is in 55 gal steel drums and 5 gal plastic containers.
BASE BRINES
Formate Stabilizer can be mixed in sodium, potassium, or cesium formate brines.
MIXING INSTRUCTIONS
Normal treatment is 1 - 3% by volume of Formate Stabilizer mixed into the system.
LOW SHEAR RATE VISCOSITIES (0.0636 sec-1 ) AND FILTRATES
FOR A 17.6 lb/gal CESIUM/POTASSIUM FORMATE SYSTEM
PROPERTIES
A
B
LSRV, cP
Filtrate, mL
LSRV, cP
Filtrate, mL
INITIAL
STATIC AGE/
64 Hours
30,000
Complete Separation
8.5
No Control
15,500
27,700
9.0
6.0
Composition A
0.98 bbl 17.5 lb/gal CsCOOH/KCOOH Brine
1.0 lb/bbl Formavis Ultra
8.0 lb/bbl Formatrol®
1.5 lb/bbl Thermasal™-B
19.0 lb/bbl CaCO3 (D-50, 12 microns)
Composition B
0.98 bbl 17.5 lb/gal CsCOOH/KCOOH Brine
1.0 lb/bbl Formavis Ultra
8.0 lb/bbl Formatrol
1.0 lb/bbl Thermasal-B
1% v/v Formate Stabilizer
19.0 lb/bbl CaCO3 (D-50, 12 microns
TEST PARAMETERS
Rheological properties:
Static age:
HTHP test media:
Filtrate, (30 minutes):
Pressure differential:
120°F
340°F
400 mD saturated disk
340°F
250 psi
TABLE OF CONTENTS
Ultra Carb
Specially sized calcium carbonate particles
Serves as acid-soluble primary bridging solids for Ultra Carb water-based, or oil-based drilling, completion, or workover fluids
DESCRIPTION
Ultra Carbs are available in five grinds and packaged in 50 lb or 25 kg sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-10
D-50
D-90
Max
Ultra Carb 2
0.06
0.3
2
3.5
16
Ultra Carb 5
0.06
0.3
5
8.5
16
Ultra Carb 12
0.07
0.6
12
39
65
Ultra Carb 20
0.07
1
20
58
110
Ultra Carb 30
0.5
4
30
84
180
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Ultra Carb can be mixed with any water or oil system.
APPLICATIONS
Ultra Carb is used with water or oil-based systems to provide acid-soluble primary bridging particles.
MIXING INSTRUCTIONS
Ultra Carb is easily dispersed into fluids through a conventional mud hopper. Normal concentrations range from 10 to 30 lb/bbl
depending upon the formation pore size openings to be sealed.
TABLE OF CONTENTS
Bridgecarb-Ultra® System
DESCRIPTION
The Bridgecarb-Ultra System utilizes sized calcium carbonate particles for pill applications requiring fluid densities below 10.5
lb/gal or where a calcium carbonate system is preferred. The Bridgecarb-Ultra System is composed of two basic products,
Bridgecarb-Ultra and Bridgecarb-Ultra Fine. Incorporating an increased concentration of bridging particles below 10 microns in combination with broad particle distributions, the Bridgecarb-Ultra products are able to provide improved filtrate control with a
significant reduction in polymer levels.
The new Bridgecarb-Ultra and Bridgecarb-Ultra Fine can be used for:
Lost circulation pills
Perforating fluid loss pills
Pre/post gravel pack fluid loss pills
Sealing annular leaks in casing
The Bridgecarb-Ultra products may be mixed in potassium chloride, sodium chloride, calcium chloride, and sodium bromide
brines. Bridgecarb-Ultra and Bridgecarb-Ultra Fine fluid densities range from 9.0 lb/gal to 13.5 lb/gal depending on the base
brine and concentration of bridging solids utilized. Bridgecarb-Ultra products are packaged in 50 lb or 25 kg sacks.
FEATURES
Applicable across a broad range of fluid densities
Blended calcium carbonate products contained in the Bridgecarb-Ultra and Bridgecarb-Ultra Fine products provide
optimized broad particle distributions for reduction in polymer concentrations, and improved sealing characteristics over a
wide range of reservoir permeabilities
Bridgecarb-Ultra products when combined with Sluggits utilize a series of overlapping particle distributions which provide
formulating flexibility to meet formation requirements in lost circulation applications
Incorporates a proprietary derivatized starch/biopolymer combination for outstanding rheological and suspension properties
to prevent settling at bottom hole temperatures up to 250°F This polymer combination creates a unique synergistic effect creating an optimum viscosity profile giving Bridgecarb-Ultra
long-term suspension stability
Improved bridging/filtration control results in thin, ultra-low permeability filter cakes
Compatible with Ultra Breake M®, the patented internal breaker system for filter cake removal
PRODUCT
COMPONENTS
FUNCTIONS
Bridgecarb-Ultra
Fine
Xanthan gum biopolymer, derivatized starch, magnesia compound, sized
calcium carbonate (63 microns)
One-sack lost circulation
treatment
Bridgecarb-Ultra
Xanthan gum biopolymer, derivatized starch, magnesia compound, sized
calcium carbonate (106 microns)
One-sack lost circulation
treatment
FL-7 Plus®
Derivatized starch
Fluid loss control additive
Sluggits
Medium to coarse calcium carbonate
Bridging/lost circulation
additives
pH Buffer
Magnesia compound
Buffer
to maintain
alkaline
TABLE
OF CONTENTS
pH
Defoam 2
Water miscible glycol mixture
Defoamer
Ultra Breake M
Magnesium peroxide
Internal filter cake breaker
to prevent settling at bottom hole temperatures up to 250°F This polymer combination creates a unique synergistic effect creating an optimum viscosity profile giving Bridgecarb-Ultra
long-term suspension stability
Improved bridging/filtration control results in thin, ultra-low permeability filter cakes
®
Compatible with Ultra Breake M®, the patented internal breaker system for filter cake removal
Bridgecarb-Ultra System
PRODUCT
COMPONENTS
FUNCTIONS
Bridgecarb-Ultra
Fine
Xanthan gum biopolymer, derivatized starch, magnesia compound, sized
calcium carbonate (63 microns)
One-sack lost circulation
treatment
Bridgecarb-Ultra
Xanthan gum biopolymer, derivatized starch, magnesia compound, sized
calcium carbonate (106 microns)
One-sack lost circulation
treatment
FL-7 Plus®
Derivatized starch
Fluid loss control additive
Sluggits
Medium to coarse calcium carbonate
Bridging/lost circulation
additives
pH Buffer
Magnesia compound
Buffer to maintain alkaline
pH
Defoam 2
Water miscible glycol mixture
Defoamer
Ultra Breake M
Magnesium peroxide
Internal filter cake breaker
D-50 PARTICLE SIZE & THEORETICAL SEALING CAPABILITY
D-50
(microns)
PORE THROAT SIZE
(microns)
PERMEABILITY
(mD)
Bridgecarb-Ultra Fine
4
12
144
Bridgecarb-Ultra
9
27
729
PRODUCT
TABLE OF CONTENTS
Sluggit®
Acid-soluble bridging agents
Added to brine based drilling fluids or pills to assure temporary bridging and sealing of lost circulation zones
DESCRIPTION
Sluggits are blends of sized calcium carbonates. The Sluggit products (Sluggit, Sluggit CM, Sluggit Plus) have a wide distribution
of particle sizes suitable for bridging and sealing productive formations or sand control screens. Sluggits are packaged in 50 lb or
25 kg sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-50
Max
Sluggit
1
15
350
Sluggit CM
30
300
3,350
Sluggit Plus
700
2,000
6,000
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Sluggits may be used in any water-based or oil-based systems.
APPLICATIONS
Sluggits are added directly to any pre-mixed system. They are effective in high loss situations where superior sealing
characteristics are required. Under these conditions, 25-75 lb/bbl of the appropriate particle sizes, should be added to a
concentrated slurry.
TABLE OF CONTENTS
Bridgesal-Ultra® System
DESCRIPTION
The Bridgesal-Ultra System is composed of two basic products, Bridgesal-Ultra and Bridgesal-Ultra SF. These new products are
improvements of the popular Bridgesal-Plus completion and workover fluids. Incorporating an increased concentration of bridging particles below 10 microns in combination with broad particle distributions of 120 and 325 mesh, the Bridgesal-Ultra
products are able to provide improved filtrate control with a significant reduction in polymer levels.
Recognized throughout the world as the premier fluid loss control system, the new Bridgesal-Ultra and Bridgesal-Ultra SF can be
used for:
Lost circulation pills
Perforating fluid loss pills
Pre/post gravel pack fluid loss pills
Sealing annular leaks in casing
Normally, the Bridgesal-Ultra products are mixed in saturated sodium chloride brine, but they can also be used with potassium
chloride, calcium chloride, and sodium bromide as long as the base brine is saturated with respect to sodium chloride.
Bridgesal-Ultra and Bridgesal-Ultra SF fluid densities range from 10.5 lb/gal to 13.5 lb/gal depending on the base brine and
concentration of bridging solids utilized. Bridgesal-Ultra products are packaged in 50 lb or 25 kg sacks.
FEATURES
Blended salt products contained in the Bridgesal-Ultra SF and Bridgesal-Ultra products provide optimized broad particle
distributions for reduction in polymer concentrations, and improved sealing characteristics over a wide range of reservoir
permeabilities
Bridgesal-Ultra products when combined with Plug-Sals generate a series of overlapping particle distributions which
provide formulating flexibility to meet formation requirements in lost circulation applications
Bridgesal-Ultra SF particle sizing allows not only the sealing of a permeable formation, but also permits removal through a 6
or higher gauge production or tell-tale screen
Incorporates a patented derivatized starch/biopolymer combination for outstanding rheological and suspension properties to
prevent settling at bottom hole temperatures up to 275°F with addition of pH Buffer
This polymer combination creates a unique synergistic effect creating an optimum viscosity profile giving Bridgesal-Ultra
long-term suspension stability
Upper temperature limit is extended to 325°F by including Thermasal™-A & B, and Polytex AHT in system compositions
Improved bridging/filtration control results in thin, ultra-low permeability filter cakes
Compatible with Ultra Breake M®, the patented internal breaker system for filter cake removal
PRODUCT
COMPONENTS
FUNCTIONS
Bridgesal-Ultra SF Xanthan gum biopolymer, derivatized starch, sized NaCl blend
(44 microns)
One-sack lost circulation treatment
Bridgesal-Ultra
Xanthan gum biopolymer, derivatized starch, sized NaCl blend
(120 microns)
One-sack lost circulation treatment
FL-7 Plus®
Derivatized starch
Fluid loss control
additive
TABLE
OF CONTENTS
Plug-Sals
Medium to coarse NaCl
Bridging/lost circulation additives
pH Buffer
Magnesia compound
Buffer to maintain alkaline pH
Two component thermal stabilizing
This polymer combination creates a unique synergistic effect creating an optimum viscosity profile giving Bridgesal-Ultra
long-term suspension stability
Upper temperature limit is extended to 325°F by including Thermasal™-A & B, and Polytex AHT in system compositions
Improved bridging/filtration control results in thin, ultra-low permeability filter cakes
®
Compatible with Ultra Breake M®, the patented internal breaker system for filter cake removal
Bridgesal-Ultra System
PRODUCT
COMPONENTS
FUNCTIONS
Bridgesal-Ultra SF Xanthan gum biopolymer, derivatized starch, sized NaCl blend
(44 microns)
One-sack lost circulation treatment
Bridgesal-Ultra
Xanthan gum biopolymer, derivatized starch, sized NaCl blend
(120 microns)
One-sack lost circulation treatment
FL-7 Plus®
Derivatized starch
Fluid loss control additive
Plug-Sals
Medium to coarse NaCl
Bridging/lost circulation additives
pH Buffer
Magnesia compound
Buffer to maintain alkaline pH
Thermasal-A & B
Anhydrous salt and magnesia compound
Two component thermal stabilizing
system
Polytex AHT
Polymer blend
High temperature fluid loss control
additive
D-50 PARTICLE SIZE & THEORETICAL SEALING CAPABILITY
PRODUCT
Bridgesal-Ultra SF Bridgesal-Ultra
D-50
(microns)
PORE THROAT SIZE
(microns)
PERMEABILITY
(mD)
9
27
729
18
54
2,916
TABLE OF CONTENTS
Plug-Sal®
Water-soluble bridging agents
Added to saturated sodium chloride brine drilling fluids or pills to assure temporary bridging and sealing of lost circulation
zones
DESCRIPTION
Plug-Sals are a series of specially sized and treated salt. The Plug-Sal products (Plug-Sal, Plug-Sal X, Plug-Sal XC) have a wide
distribution of particle sizes suitable for bridging and sealing productive formations or sand control screens. Plug-Sals resist
caking in the bag and disperse easily into brine systems. Plug-Sals are packaged in 50 lb or 25 kg sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-50
Max
Plug-Sal
10
115
300
Plug-Sal X
100
400
1,500
1,000
2,750
10,000
Plug-Sal XC
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Plug-Sals are used in Bridgesal-Ultra® and Thixsal-Ultra® Systems.
APPLICATIONS
Plug-Sal products are sized to temporarily seal high permeability formations, vugular zones, or completion assembly screens.
Concentrations of 25-75 lb/bbl are added to Bridgesal-Ultra or Thixsal-Ultra fluid systems based upon the opening size to be
sealed.
TABLE OF CONTENTS
Hysal® System
DESCRIPTION
The Hysal System utilizes either sized sodium chloride or calcium carbonate bridging particles for lost circulation pill applications
requiring fluid densities above 12.5 lb/gal. The Hysal System is composed of four basic products, Hysal SF, Hysal HD and Hysal
HT with sodium chloride bridging solids, and Hysal C with calcium carbonate.
The Hysal System can be used for:
Lost circulation pills
Perforating fluid loss pills
Pre/post gravel pack fluid loss pills
Hysal products may be formulated in calcium chloride, calcium bromide and/or zinc bromide mixtures. Hysal is packaged in 50 lb
or 25 kg sacks.
FEATURES
Applicable across a broad range of fluid densities
Provides effective bridging and temporary plugging of productive formations and flows easily through wire-wrapped
production or tell-tale screens during displacement
Can be used to seal inside a completion screen to prevent losses with the addition of larger bridging particles
Incorporates a unique combination of derivatized starch, buffer, and bridging solids which provides excellent filtration control
up to 250°F PRODUCT
COMPONENTS
FUNCTIONS
Hysal SF
Derivatized starch, low reactivity alkaline buffer, sized
NaCl (44 microns)
One-sack lost circulation treatment
Hysal HD
Derivatized starch, high reactivity alkaline buffer, sized
NaCl (44 microns)
One-sack lost circulation treatment
Hysal HT
Derivatized starch, sized NaCl (44 microns)
Lost circulation treatment for higher
temperatures
Hysal C
Derivatized starch, low reactivity alkaline buffer, sized
CaCO3 (65 microns)
One-sack lost circulation treatment
Hysal Activator
Glycol mixture
Polar additive
Alka Buff®-Hi
High reactivity alkaline buffer
Stabilizer for zinc bromide brines
pH Buffer
Low reactivity alkaline buffer
Stabilizer for calcium bromide brines
Thermasal™-B
High reactivity alkaline buffer
Stabilizer for higher temperatures
Plug-Sal®, Plug-Sal X, PlugSal XC
Medium to coarse NaCl
Bridging/lost circulation additives
Sluggit®, Sluggit CM, Sluggit
Plus
Medium to coarse CaCO
3
Bridging/lost circulation additives
TABLE OF CONTENTS
Hysal® Activator
Liquid catalyst for Hysal products
Used in high density brines to enhance polymer hydration
DESCRIPTION
Hysal Activator is a water miscible polar additive designed to increase the hydration rate of Hysal SF, Hysal HT, or Hysal HD.
BASE FLUIDS
Hysal Activator is used with Hysal products in high density brines composed of calcium chloride, calcium bromide and/or zinc
bromide mixtures having densities ranging from 12 to 18.5 lb/gal.
APPLICATIONS
Hysal Activator is normally used at a concentration of 0.5 gal/bbl of brine. Higher concentrations up to 1 gal/bbl may be beneficial in certain brines.
MIXING INSTRUCTIONS
Pour through a hopper or directly into the mixing tank prior to Hysal additions. Fluid temperatures above 90°F may be necessary to produce a rapid hydration.
TABLE OF CONTENTS
Hysal® C
Sized, fine particle acid-soluble completion and workover fluid additive
Added to high density brines to provide effective bridging and temporary plugging of productive formations or sand control
screens after gravel packing
DESCRIPTION
Hysal C is a blend of polymer, buffers, and a fine grind calcium carbonate. The particle size ranges from 0.07 - 65 microns. Hysal
C is packaged in 50 lb or 25 kg sacks.
BASE BRINES
Hysal C is added to high density brines composed of calcium chloride, calcium bromide and/or zinc bromide mixtures having
densities ranging from 12.5 - 16 lb/gal to provide bridging and fluid loss control at temperatures up to 250°F.
ADVANTAGES
Hysal C makes it possible to temporarily seal a permeable formation with a high density fluid and flow easily through an 8
gauge or larger wire-wrapped production or tell-tale screen
Hysal C can be used to seal inside a completion screen to prevent losses after gravel packing by the addition of larger
calcium carbonate particles, Sluggits
MIXING INSTRUCTIONS
A concentration of 100 pounds of Hysal C and 0.5 gal of Hysal Activator per barrel of base fluid with fluid densities in the 12.5 16.0 lb/gal range.
TABLE OF CONTENTS
Hysal® HD
Sized, fine particle water-soluble completion and workover fluid additive
Added to high density brines to provide effective bridging and temporary plugging of productive formations or sand control
screens after gravel packing
DESCRIPTION
Hysal HD is a blend of polymer, buffers and a high purity, specially ground fine particle sodium chloride. The particle size ranges from 0.07 - 44 microns. Hysal HD is packaged in 50 lb or 25 kg sacks.
BASE BRINES
Hysal HD is added to high density brines composed of calcium bromide and/or zinc bromide mixtures having densities ranging
from 16.0 - 18.5 lb/gal to provide bridging and fluid loss control at temperatures up to 250° F.
APPLICATIONS
Hysal HD makes it possible to temporarily seal a permeable formation with a high density fluid and flow easily through a 6 or
8 gauge wire-wrapped production or tell-tale screen
Hysal HD can be used to seal inside a completion screen to prevent losses after gravel packing by the addition of larger salt
particles, Plug-Sals
MIXING INSTRUCTIONS
A concentration of 100 pounds of Hysal HD and 0.5 gal of Hysal Activator per barrel of base fluid is required with fluid densities in
the 16.0 - 18.5 lb/gal range. Formulations from 17.5 - 18.5 lb/gal should be verified by laboratory testing.
TABLE OF CONTENTS
Hysal® HT
Sized, fine particle water-soluble completion and workover fluid additive
Added to high density brines to provide effective bridging and temporary plugging of productive formations or sand control
screens after gravel packing
DESCRIPTION
Hysal HT is a blend of polymer and a high purity, specially ground fine particle sodium chloride. The particle size ranges from 0.07 - 44 microns. Hysal HT is packaged in 50 lb or 25 kg sacks.
BASE BRINES
Hysal HT is added to high density brines composed of calcium bromide and/or zinc bromide mixtures having densities ranging
from 12.0 - 18.5 lb/gal to provide bridging and fluid loss control at temperatures up to 280° F.
APPLICATIONS
Hysal HT makes it possible to temporarily seal a permeable formation with a high density fluid and flow easily through a 6 or
8 gauge wire-wrapped production or tell-tale screen
Hysal HT can be used to seal inside a completion screen to prevent losses after gravel packing by the addition of larger salt
particles, Plug-Sals
MIXING INSTRUCTIONS
A concentration of 100 pounds of Hysal HT and 0.5 gal of Hysal Activator per barrel of base fluid is required with fluid densities in
the 12.0 - 18.5 lb/gal range. Formulations from 17.5 - 18.5 lb/gal should be verified by laboratory testing.
TABLE OF CONTENTS
Hysal® SF
Sized, fine particle water-soluble completion and workover fluid additive
Added to high density brines to provide effective bridging and temporary plugging of productive formations or sand control
screens after gravel packing
DESCRIPTION
Hysal SF is a blend of polymer, buffers and a high purity, specially ground fine particle sodium chloride. The particle size ranges from 0.07 - 44 microns. Hysal SF is packaged in 50 lb or 25 kg sacks.
BASE BRINES
Hysal SF is added to high density brines composed of calcium chloride, calcium bromide and/or zinc bromide mixtures having
densities ranging from 12.5 - 16.0 lb/gal to provide bridging and fluid loss control at temperatures up to 250°F.
APPLICATIONS
Hysal SF fluids are designed for gravel packing applications where plugging of fine production screens must be avoided and
where a fluid density of 12.5 to 16.0 lb/gal is needed.
ADVANTAGES
Hysal SF makes it possible to temporarily seal a permeable formation with a high density fluid and and flow easily through a
6 or 8 gauge wire-wrapped production or tell-tale screen
Hysal SF can be used to seal inside a completion screen to prevent losses after gravel packing by the addition of larger salt
particles, Plug-Sals
MIXING INSTRUCTIONS
A concentration of 100 pounds of Hysal SF and 0.5 gal of Hysal Activator per barrel of base fluid is required with fluid densities in
the 12.5 - 16.0 lb/gal range.
TABLE OF CONTENTS
Plug-Sal®
Water-soluble bridging agents
Added to saturated sodium chloride brine drilling fluids or pills to assure temporary bridging and sealing of lost circulation
zones
DESCRIPTION
Plug-Sals are a series of specially sized and treated salt. The Plug-Sal products (Plug-Sal, Plug-Sal X, Plug-Sal XC) have a wide
distribution of particle sizes suitable for bridging and sealing productive formations or sand control screens. Plug-Sals resist
caking in the bag and disperse easily into brine systems. Plug-Sals are packaged in 50 lb or 25 kg sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-50
Max
Plug-Sal
10
115
300
Plug-Sal X
100
400
1,500
1,000
2,750
10,000
Plug-Sal XC
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Plug-Sals are used in Bridgesal-Ultra® and Thixsal-Ultra® Systems.
APPLICATIONS
Plug-Sal products are sized to temporarily seal high permeability formations, vugular zones, or completion assembly screens.
Concentrations of 25-75 lb/bbl are added to Bridgesal-Ultra or Thixsal-Ultra fluid systems based upon the opening size to be
sealed.
TABLE OF CONTENTS
Sluggit®
Acid-soluble bridging agents
Added to brine based drilling fluids or pills to assure temporary bridging and sealing of lost circulation zones
DESCRIPTION
Sluggits are blends of sized calcium carbonates. The Sluggit products (Sluggit, Sluggit CM, Sluggit Plus) have a wide distribution
of particle sizes suitable for bridging and sealing productive formations or sand control screens. Sluggits are packaged in 50 lb or
25 kg sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-50
Max
Sluggit
1
15
350
Sluggit CM
30
300
3,350
Sluggit Plus
700
2,000
6,000
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Sluggits may be used in any water-based or oil-based systems.
APPLICATIONS
Sluggits are added directly to any pre-mixed system. They are effective in high loss situations where superior sealing
characteristics are required. Under these conditions, 25-75 lb/bbl of the appropriate particle sizes, should be added to a
concentrated slurry.
TABLE OF CONTENTS
OSS® Pill System
DESCRIPTION
OSS Pill additives are a blend of polymers and specially sized oil-soluble resin particles. The two basic products, OSS Pill which
contains hydroxyethyl cellulose and OSS Pill Ultra which is formulated with xanthan gum biopolymer are packaged in 25 lb sacks.
BASE FLUIDS
OSS Pill functions in sea water or salt solutions such as potassium chloride, sodium chloride, and calcium chloride.
OSS Pill Ultra features increased low shear rate viscosities in sea water, and brines such as potassium and sodium chloride.
APPLICATIONS
OSS Pill and OSS Pill Ultra are designed for use in completion and workover operations where oil-soluble resins are desired to
minimize damage to productive formations. Applications include the following:
Lost circulation pill
Perforating fluid loss pill
ADVANTAGES
May be used in a wide density range
Provides excellent fluid loss control in contrast to clear brine solutions
Adaptable for a wide range of formation permeabilities with supplemental additions of Solubrige® Fine, Solubrige,
Solubrige Mid and Solubrige Coarse
Essentially non-damaging to productive formations
MIXING INSTRUCTIONS
A clean, oil free pit equipped with a standard mud hopper and at least two subsurface guns is suggested for mixing. Base fluid should be pre-treated with a defoamer (Defoam 2), and OSS Pill and OSS Pill Ultra should be mixed through a hopper at 3 - 5
minutes per sack. Circulate pit at least 30 minutes before pumping downhole. OSS Pill and OSS Pill Ultra are normally used at a
concentration of 25 - 30 lb/bbl with 25 lb/bbl of Solubrige.
Care must be exercised to avoid contamination of the OSS Pill and OSS Pill Ultra with oil as this could adversely affect fluid
performance.
PRODUCT
COMPONENTS
FUNCTIONS
OSS Pill
Hydroxyethyl cellulose, derivatized starch, magnesia
compound, sized resin (74 microns)
One-sack
circulation
TABLE lost
OF CONTENTS
treatment
OSS Pill Ultra
Xanthan gum biopolymer, derivatized starch, magnesia
compound, sized resin (74 microns)
One-sack lost circulation
treatment
minutes per sack. Circulate pit at least 30 minutes before pumping downhole. OSS Pill and OSS Pill Ultra are normally used at a
concentration of 25 - 30 lb/bbl with 25 lb/bbl of Solubrige.
Care must be exercised to avoid contamination of the OSS Pill and OSS Pill Ultra with oil as this could adversely affect fluid
OSS® Pill System
performance.
PRODUCT
COMPONENTS
FUNCTIONS
OSS Pill
Hydroxyethyl cellulose, derivatized starch, magnesia
compound, sized resin (74 microns)
One-sack lost circulation
treatment
OSS Pill Ultra
Xanthan gum biopolymer, derivatized starch, magnesia
compound, sized resin (74 microns)
One-sack lost circulation
treatment
FL-7 Plus®
Derivatized starch
Fluid loss control additive
Solubrige Fine, Solubrige, Solubrige
Mid, Solubrige Coarse
Fine to coarse resin
Bridging/lost circulation
additives
pH Buffer
Magnesia compound
Buffer to maintain
alkaline pH
Defoam 2
Water miscible glycol mixture
Defoamer
D-50 PARTICLE SIZE & THEORETICAL SEALING CAPABILITY
PRODUCT
OSS Pill/ OSS Pill Ultra
D-50
(microns)
PORE THROAT SIZE
(microns)
PERMEABILITY
(mD)
17
51
2,601
TABLE OF CONTENTS
Solubrige®
Is an oil-soluble bridging agent
Is added to Solukleen®, Solukleen Ultra, OSS® Pill, OSS Pill Ultra or Thixsal-Ultra®, Systems to assure temporary bridging
and sealing of lost circulation zones
DESCRIPTION
Solubrige products are a series of specially sized oil-soluble resin. Each product (Solubrige Fine, Solubrige, Solubrige Mid,
Solubrige Coarse) contains a special size distribution of particles suitable for bridging and sealing permeable productive
formations. Solubrige products are packaged in 25 lb sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-50
Max
0.06
17
117
Solubrige
2
130
1,000
Solubrige Mid
2
220
4,000
300
2,500
5,000
Solubrige Fine
Solubrige Coarse
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Solubrige is used in Solukleen or OSS Pill with brine solutions of sodium chloride, potassium chloride, calcium chloride or
calcium bromide, and with Solukleen Ultra, OSS Pill Ultra or Thixsal-Ultra in sodium or potassium chloride brines.
APPLICATIONS
Solubrige Fine is sized to temporarily seal lost circulation zones up to 2,500 mD permeability. Solubrige, Solubrige Mid and
Solubrige Coarse are available for special applications when larger particle sizes are required.
TABLE OF CONTENTS
PBS Plug® System
DESCRIPTION
PBS Plug is a surface-mixed, pumpable plugging material, formulated to provide a rigid crosslinked gel structure. PBS Plug 500
and PBS Plug 2000 contain sized particles of borate-containing minerals and special polymers which provide formulating
flexibility to meet various formation requirements in lost circulation applications. PBS Plug Activator a salt/magnesia compound,
serves as a crosslink catalyst when mixed with PBS Plug. Also, calcium chloride may be used as a secondary accelerator in coldwater applications, or to increase rigidity of the plug. The polymers in the base product add viscosity and filtration control and are crosslinked by the borate anion in the sparingly water-soluble borate. The catalysts initiate the crosslink reaction by raising the pH
and salinity of the fresh water mixture. This reaction is accelerated by the normally higher temperature in the wellbore. PBS Plug
Retarder and PBS Plug Activator-E are used to delay the set, increase the available pumping time, and broaden the window of
possible applications. PBS Plug Activator-E is especially useful for mixes where the base water is above 100° F. PBS Plug
products are packaged in 25 kg sacks.
APPLICATIONS
PBS Plug is a unique system whose main application is the control of lost circulation. The combination of PBS Plug and PBS
Plug Activator satisfies the requirements for the majority of extreme lost circulation situations where anything from induced
fractures to total losses are experienced. The final consistency of the PBS Plug also allows it to be easily drilled after the
chemical setting reaction has been completed. Calcium chloride may also be added as a secondary accelerator to modify the PBS Plug shear strength for the following applications:
Lost circulation pill
Open hole cement retainer
Pre-cement pad
Profile modification
Formation consolidating gel
The base density for 100 lb/bbl of PBS-Plug is 10.1 lb/gal but weights up to 17.0 lb/gal can be achieved with the addition of barite
or other inert weighting material.
ADVANTAGES
PBS Plug offers the following advantages:
Provides excellent fluid loss control
Seals high permeability and fractured formations
Does not shrink
Exhibits high shear strength
Bonds tightly to the formation
Can be spotted through mud motors and bit nozzles
Utilizes standard mixing equipment
PRODUCT
COMPONENTS
PBS Plug 500
Blend of polymers and 500 micron borate mineral
FUNCTIONS
TABLE OF CONTENTS
Viscosity, filtration control, bridging
PBS Plug 2000
Blend of polymers and 2000 micron borate mineral
Viscosity, filtration control, bridging
PBS Plug Activator
Blend of salt and magnesia compound
Primary crosslink catalyst
Does not shrink
Exhibits high shear strength
Bonds tightly to the formation
Can be spotted through mud motors and bit nozzles
Utilizes standard mixing equipment
PBS Plug® System
PRODUCT
COMPONENTS
FUNCTIONS
PBS Plug 500
Blend of polymers and 500 micron borate mineral
Viscosity, filtration control, bridging
PBS Plug 2000
Blend of polymers and 2000 micron borate mineral
Viscosity, filtration control, bridging
PBS Plug Activator
Blend of salt and magnesia compound
Primary crosslink catalyst
Calcium Chloride
94-97% CaCl2
Secondary crosslink catalyst
PBS Plug Activator-E
Blend of encapsulated salt and magnesia compound
Delayed crosslink catalyst
PBS Plug Retarder
Magnesium salt
Crosslink retarder, thinner
TABLE OF CONTENTS
Sanheal Pill System
DESCRIPTION
Sanheal Pill is a blend of hydroxyethyl cellulose (HEC) with other polymers and sized calcium carbonates, stabilized to prevent
degradation by bacteria and temperature. All components are soluble in 15% hydrochloric acid. Sanheal Pill is packaged in 50 lb
or 25 kg sacks.
BASE FLUIDS
Sanheal Pill may be used in fresh water, sea water, produced brine, and sodium or calcium chloride brines.
APPLICATIONS
Sanheal Pill is used as a pill for spotting across lost circulation zones. The typical concentration of Sanheal Pill is 50 lb/bbl of
base fluid. The volume of the pill will vary according to the length of the lost circulation zone, severity of lost circulation, and hole size, but should be twice the volume required to cover the problem zone.
Severe or complete lost circulation may require the addition of larger bridging particles. Sluggits (bridging carbonates) with a fine
to coarse particle distribution may be added in concentrations of 10 to 75 lb/bbl.
MIXING INSTRUCTIONS
Use a pump truck equipped with a hopper or clean mixing tank with at least one sub-surface gun and a standard mud hopper. Add Sanheal Pill through a hopper at the rate of one sack per 3-5 minutes. Continue to circulate for at least 30 minutes before placing downhole.
NON-DAMAGING
Sanheal Pill has been demonstrated in the laboratory and the field to be essentially non-damaging. The filter cake formed in using Sanheal Pill may be removed by treating with 15% hydrochloric acid.
PRODUCT
COMPONENTS
FUNCTIONS
Sanheal Pill
Hydroxyethyl cellulose, derivatized starch, magnesia compound, sized
calcium carbonate (1905 microns)
One-sack lost circulation
treatment
Sluggit®, Sluggit CM,
Sluggit Plus
Medium to coarse calcium carbonate
Bridging/lost circulation
additives
D-50 PARTICLE SIZE & THEORETICAL SEALING CAPABILITY
PRODUCT
D-50
(microns)
PORE THROAT SIZE
(microns)
TABLE OF CONTENTS
PERMEABILITY
(mD)
Sanheal Pill
Hydroxyethyl cellulose, derivatized starch, magnesia compound, sized
calcium carbonate (1905 microns)
One-sack lost circulation
treatment
Sluggit®, Sluggit CM,
Sluggit Plus
Medium to coarse calcium carbonate
Bridging/lost circulation
additives
Sanheal Pill System
D-50 PARTICLE SIZE & THEORETICAL SEALING CAPABILITY
PRODUCT
Sanheal Pill
D-50
(microns)
PORE THROAT SIZE
(microns)
PERMEABILITY
(mD)
26
78
6,084
TABLE OF CONTENTS
Sluggit®
Acid-soluble bridging agents
Added to brine based drilling fluids or pills to assure temporary bridging and sealing of lost circulation zones
DESCRIPTION
Sluggits are blends of sized calcium carbonates. The Sluggit products (Sluggit, Sluggit CM, Sluggit Plus) have a wide distribution
of particle sizes suitable for bridging and sealing productive formations or sand control screens. Sluggits are packaged in 50 lb or
25 kg sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-50
Max
Sluggit
1
15
350
Sluggit CM
30
300
3,350
Sluggit Plus
700
2,000
6,000
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Sluggits may be used in any water-based or oil-based systems.
APPLICATIONS
Sluggits are added directly to any pre-mixed system. They are effective in high loss situations where superior sealing
characteristics are required. Under these conditions, 25-75 lb/bbl of the appropriate particle sizes, should be added to a
concentrated slurry.
TABLE OF CONTENTS
Solukleen® System
DESCRIPTION
Solukleen additives are a blend of polymers, calcium lignosulfonate and specially sized oil-soluble resin particles. The two basic
products, Solukleen which contains hydroxyethyl cellulose and Solukleen Ultra which is formulated with xanthan gum biopolymer
are packaged in 25 lb sacks.
BASE FLUIDS
Solukleen functions in sea water or salt solutions such as potassium chloride, sodium chloride, and calcium chloride.
Solukleen Ultra features increased low shear rate viscosities in sea water, and brines such as potassium and sodium chloride.
APPLICATIONS
Solukleen and Solukleen Ultra are designed for use in completion and workover operations where oil-soluble resins are desired
to minimize damage to productive formations. Applications may include the following operations:
Drilling into pay zone
Lost circulation pill
Underreaming
Washing sand
Milling
ADVANTAGES
May be used in a wide density range
Provides excellent fluid loss control in contrast to a clear brine
Can be used as a circulating fluid or as a lost circulation pill
Adaptable for a wide range of formation permeabilities with supplemental additions of Solubrige® Fine, Solubrige,
Solubrige Mid and Solubrige Coarse
Essentially non-damaging to productive formations
MIXING INSTRUCTIONS
A clean, oil free pit equipped with a standard mud hopper and at least two sub-surface guns is suggested for mixing. Base fluid should be pre-treated with a defoamer (Defoam 2), and Solukleen and Solukleen Ultra should be mixed through a hopper at 3 - 5
minutes per sack. Circulate the pit at least 30 minutes before pumping downhole.
Care must be exercised to avoid contamination of the Solukleen and Solukleen Ultra with oil as this could adversely affect fluid
performance.
PRODUCT
Solukleen
COMPONENTS
TABLE
OF CONTENTS
FUNCTIONS
Hydroxyethyl cellulose, derivatized starch, magnesia compound,
calcium lignosulfonate, sized resin (74 microns)
Viscosifier, fluid loss
control additive
Xanthan gum biopolymer, derivatized starch, magnesia
Viscosifier, fluid loss
should be pre-treated with a defoamer (Defoam 2), and Solukleen and Solukleen Ultra should be mixed through a hopper at 3 - 5
minutes per sack. Circulate the pit at least 30 minutes before pumping downhole.
® Solukleen Ultra with oil as this could adversely affect fluid
Care must be exercised to avoid contamination of the Solukleen and
performance.
Solukleen System
PRODUCT
COMPONENTS
FUNCTIONS
Solukleen
Hydroxyethyl cellulose, derivatized starch, magnesia compound,
calcium lignosulfonate, sized resin (74 microns)
Viscosifier, fluid loss
control additive
Solukleen Ultra
Xanthan gum biopolymer, derivatized starch, magnesia
compound, calcium lignosulfonate, sized resin (74 microns)
Viscosifier, fluid loss
control additive
FL-7 Plus®
Derivatized starch
Fluid loss control
additive
Solubrige Fine, Solubrige,
Solubrige Mid, Solubrige Coarse
Fine to coarse resin
Bridging/lost circulation
additives
pH Buffer
Magnesia compound
Buffer to maintain
alkaline pH
Defoam 2
Water miscible glycol mixture
Defoamer
D-50 PARTICLE SIZE & THEORETICAL SEALING CAPABILITY
PRODUCT
Solukleen/Solukleen Ultra
D-50
(microns)
PORE THROAT SIZE
(microns)
PERMEABILITY
(mD)
17
51
2,601
TABLE OF CONTENTS
Solubrige®
Is an oil-soluble bridging agent
Is added to Solukleen®, Solukleen Ultra, OSS® Pill, OSS Pill Ultra or Thixsal-Ultra® Systems to assure temporary bridging
and sealing of lost circulation zones
DESCRIPTION
Solubrige products are a series of specially sized oil-soluble resin. Each product (Solubrige Fine, Solubrige, Solubrige Mid,
Solubrige Coarse) contains a special size distribution of particles suitable for bridging and sealing permeable productive
formations. Solubrige products are packaged in 25 lb sacks.
PRODUCT
PARTICLE DISTRIBUTIONS, microns
Min
D-50
Max
0.06
17
117
Solubrige
2
130
1,000
Solubrige Mid
2
220
4,000
300
2,500
5,000
Solubrige Fine
Solubrige Coarse
Particles may vary 10% above or below the designated sizes.
BASE FLUIDS
Solubrige is used in Solukleen or OSS Pill with brine solutions of sodium chloride, potassium chloride, calcium chloride or
calcium bromide, and with Solukleen Ultra, OSS Pill Ultra or Thixsal-Ultra in sodium or potassium chloride brines.
APPLICATIONS
Solubrige Fine is sized to temporarily seal lost circulation zones up to 2,500 mD permeability. Solubrige, Solubrige Mid and
Solubrige Coarse are available for special applications when larger particle sizes are required.
TABLE OF CONTENTS
Fracsal System
TABLE OF CONTENTS
Fracsal System
TABLE OF CONTENTS
Fracsal Ultra
TABLE OF CONTENTS
Fracsal Ultra
TABLE OF CONTENTS
Fracsal Ultra EM
TABLE OF CONTENTS
Fracsal Ultra EM
TABLE OF CONTENTS
Fracsal Ultra FM
TABLE OF CONTENTS
Fracsal Ultra FM
TABLE OF CONTENTS
Fracsal Waterbase
TABLE OF CONTENTS
Fracsal Waterbase
TABLE OF CONTENTS
Fracsal I
TABLE OF CONTENTS
Fracsal I
TABLE OF CONTENTS
Fracsal II
TABLE OF CONTENTS
Fracsal II
TABLE OF CONTENTS
Fracsal III
TABLE OF CONTENTS
Fracsal III
TABLE OF CONTENTS
Fracsal IV
TABLE OF CONTENTS
Fracsal IV
TABLE OF CONTENTS
Fracsal EM
TABLE OF CONTENTS
Fracsal EM
TABLE OF CONTENTS
Fracsal FR-153
TABLE OF CONTENTS
Breake
TABLE OF CONTENTS
Breake
TABLE OF CONTENTS
Fracsal NE System
TABLE OF CONTENTS
Fracsal NE System
TABLE OF CONTENTS
Lowtex C
DESCRIPTION
Lowtex C is a blend of polymers and a synthetic dispersant.
APPLICATIONS
Lowtex C can effectively lower the water loss and viscosity of a cement slurry formulated for oilfield applications.
CONCENTRATIONS
Lowtex C is readily added to cement slurries at concentrations of 0.5 to 1.5% by weight of the cement depending on the viscosity
and water loss properties desired.
ADVANTAGES
Lowtex C is especially designed for low volume cementing. The 10-pound pail allows easy handling
TABLE OF CONTENTS
Lowtex R
DESCRIPTION
Lowtex R is a calcium lignosulfonate produced from wood.
APPLICATIONS
Lowtex R can effectively retard thickening of API class H cement where static bottom hole temperatures range from 260°F to 290°
F.
CONCENTRATIONS
Lowtex R is readily added to cement slurries at concentrations of 0.5 to 1.5% by weight of the API class H cement. The 20-pound
pail allows easy handling and eliminates waste.
TABLE OF CONTENTS
CIB®
An effective corrosion inhibitor for use in water-based fluids
DESCRIPTION
CIB is a blend of filming amine compound and an oxygen scavenger. CIB is packaged in 5 gal plastic containers, or 55 gal drums.
BASE FLUIDS
CIB may be used in any water-base system.
APPLICATION
CIB gives extended corrosion protection in packer fluids.
MIXING INSTRUCTIONS
CIB is easily mixed in any water base system at 15-25 gal per 100 bbl of fluid.
TABLE OF CONTENTS
Inhibisal Ultra SI System
TABLE OF CONTENTS
Inhibisal Ultra SI System
TABLE OF CONTENTS
Antifoam HD
Is a liquid antifoamer
DESCRIPTION
Antifoam HD is a liquid antifoam treatment which effectively controls foam at any pH range. Antifoam HD is packaged in 5 gal
plastic containers.
APPLICATIONS
Antifoam HD reduces foam when mixed in calcium chloride, calcium bromide, and zinc bromide brines.
MIXING INSTRUCTIONS
Normal treatment is 0.01 gal/bbl of Antifoam HD to reduce foam.
TABLE OF CONTENTS
Defoam 2
A liquid defoamer
Controls foam in any water-base system
DESCRIPTION
Defoam 2 is a liquid, water-miscible defoaming agent specifically designed for use with polymer systems. Defoam 2 is packaged
in 5 gal plastic containers.
APPLICATIONS
Defoam 2 eliminates foam and entrapped air in fresh water and brine systems.
ADVANTAGES
Defoam 2 effectively controls foaming in both solids-laden and solids-free fluids without forming precipitates.
Defoam 2 is easy to mix and requires no special mixing equipment.
Defoam 2 is economical and very effective in small concentrations.
MIXING INSTRUCTIONS
Normal treatment is 0.025 to 0.05 gal/bbl of Defoam 2 to reduce foam and entrapped air in polymer systems. Add Defoam 2 as
necessary to control foaming through a hopper or directly into a pit.
TABLE OF CONTENTS
Lubetex®
A special lubricant designed for drilling and completion fluids
DESCRIPTION
Lubetex is a blend of special non-polluting oils and surfactants. It is non-flammable and biodegradable. Lubetex is available in
55 gal drums or in bulk.
BASE FLUIDS
Lubetex may be used in fresh water muds, sea water systems, sodium chloride, potassium chloride or calcium chloride brines.
APPLICATIONS
Improves the lubricity of drilling and completion fluids by reducing friction between the drill string and walls of the borehole
Soft shales have less tendency to adhere to bits and drill collars when Lubetex is present in the drilling fluid
Concentrated in a batch of drilling mud and spotted across the zone of sticking, Lubetex may be used to free pipe stuck by
differential pressure
Lubetex is an excellent defoamer for fresh water, sea water, and salt water muds
ADVANTAGES
Lubetex contains no hydrocarbon oil. It has little effect upon the rheological properties of drilling fluids, is non-fluorescent and
eliminates mud foaming problems.
TABLE OF CONTENTS
Lubetex® W
DESCRIPTION
Lubetex W is a polyol based lubricant used to increase penetration rates and reduce torque by reducing bit balling and stabilizing
reactive shales. Lubetex W is compatible with fresh and saline based drilling fluids and can be used in directional and horizontal
wells. Lubetex W is packaged in 55 gal drums.
ADVANTAGES
Increases penetration rates
Increases lubricity
Non-damaging to pay zone
Reduces torque and drag
Non-toxic and bio-degradable
Reduces differential sticking
Used in all water-based fluids
Temperature stable to 500°F MIXING INSTRUCTIONS
An initial treatment of 2% - 6% by volume of Lubetex W can be added directly into the suction pit. Maintain this concentration for
optimum results by monitoring penetration rates, dilution, and solids control.
TABLE OF CONTENTS
FL-7 Plus®-L
DESCRIPTION
FL-7 Plus-L is a specially processed, stabilized non-ionic starch derivative suspended in a low aromatic content hydrocarbon. FL7 Plus-L controls high temperature, high pressure filtrate loss at temperatures to 250°F and enhances the low shear rate viscosity of a fluid containing xanthan gum biopolymer. Packaging is in 5 gal plastic containers.
BASE FLUIDS
FL-7 Plus-L is suitable for all water-base drilling, workover and completion fluids including; sea water, potassium chloride,
sodium chloride, calcium chloride, and sodium bromide.
FEATURES
Excellent dispersibility
Superior filtration control
Polymer synergism provides improved suspension
Effective in a wide range of waters
PROPERTIES
Appearance:
Specific Gravity:
Pour Point, ASTM-D-97, °F:
Flash Point, ASTM D-93, °F:
Active Material, %:
Polymer Concentration, lb / 5 gal:
Cream
1.05
45
175
45.9
20
TABLE OF CONTENTS
Polytex AHT
High temperature fluid loss additive for drilling, completion or workover fluids
DESCRIPTION
Polytex AHT is a proprietary synthetic polymer designed to impart fluid loss control and relatively high temperature stability without
significantly increased fluid viscosity. Polytex AHT is packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
Polytex AHT may be used in fresh water, potassium chloride, sodium chloride, sodium formate, and sodium bromide brines.
FEATURES
Polytex AHT can be used to control downhole fluid loss of a Bridgecarb-Ultra®, Bridgesal-Ultra®, Thixsal-Ultra®, or Ultra
Carb Systems
Polytex AHT is compatible with viscosifiers such as xanthan gum biopolymer, hydroxyethyl cellulose and bentonite clay
Polytex AHT, when used in sufficient concentrations and in combination with Thermasal™-A and Thermasal-B, will control
high pressure fluid loss at temperatures up to 325°F with minimum viscosity increases MIXING INSTRUCTIONS
Polytex AHT is readily dispersed into fluids through a conventional mud hopper. A normal concentration is 3 to 7 lb/bbl,
depending upon the fluid loss control needed.
NON-DAMAGING
Laboratory tests show Polytex AHT is essentially non-damaging. Films or "filter cakes" of Polytex AHT do not hinder clean-up
procedures following completion and workovers.
TABLE OF CONTENTS
Polytex AHT-L
DESCRIPTION
Polytex AHT-L is a proprietary polyanionic cellulose blend, suspended in a low aromatic content hydrocarbon, which is designed
to impart fluid loss control and relatively high temperature stability without significantly increased fluid viscosity. Polytex AHT-L
liquid concentrate is packaged in 5 gal plastic containers.
BASE FLUIDS
Polytex AHT-L may be used in fresh water, potassium chloride, sodium chloride, and sodium formate brines.
FEATURES
Disperses and mixes well in low shear environments
Compatible with viscosifiers such as xanthan gum, hydroxyethyl cellulose, and bentonite clay
Controls high temperature, high pressure fluid loss at temperatures up to 310°F Stable suspension properties
PROPERTIES
Appearance:
Specific Gravity:
Pour Point, ASTM-D-97, °F:
Flash Point, ASTM D-93, °F:
Active Material, %:
Polymer Concentration, lb/5 gal:
Tan color
1.082
47
145
52.81
23.81
TABLE OF CONTENTS
Ultra Breake MŠ
DESCRIPTION
Ultra Breake M is an internal filter cake breaker additive for polymer based drilling, completion, or workover fluids. Ultra Breake M
serves first as a fine, inert particle in alkaline brine, solids-laden systems where it subsequently is deposited as an integral part of
the filter cake. Secondly, to initiate filter cake removal, a mild acidic soak solution is used to dissolve and activate the Ultra Breake
M providing a multiple phase degradation process. Acid hydrolysis by the soak solution, generation of oxygen from the Ultra
Breake M, and secondary formation of radicals provide an effective mechanism for polymer de-polymerization. Packaging is in 50
lb fiber drums.
FEATURES
Improves filter cake removal in completion operations, especially at temperatures below 190oF
Can be used in any alkaline water base fluid containing one or more polysaccharide polymers
ADVANTAGES
Reduces the time required for polymer degradation by 60% or more
Does not adversely affect the rheological properties of a Thixsal-Ultra® system
Weak acid, i.e. 1% HCI, can be used to activate Ultra Breake M reducing the risk of corrosion from the more concentrated
acids typically used
DYNAMIC AGED LOW SHEAR RATE VISCOSITIES 0.0636 sec -1 (cP) AT VARIOUS TEMPERATURES
INITIAL
72 Hours
144 Hours
100°F
150°F
190°F
100°F
150°F
190°F
100°F
150°F
190°F
A
29,100
20,100
17,200
32,100
18,000
25,097
29,600
14,200
23,200
B
29,100
20,900
19,500
24,300
22,000
29,100
31,900
39,300
27,600
Composition A - 10.5 lb/gal Thixsal-Ultra System
Composition B - 10.5 lb/gal Thixsal-Ultra System with Thermasal™-A and 0.5 lb/bbl Ultra Breake M
POLYMER DEGRADATION AT 125° F FOR FILTER CAKES IN VARIOUS CONCENTRATIONS OF HCI MIXED IN SATURATED NaCl BRINE
TABLE OF CONTENTS
A
29,100
20,100
17,200
32,100
18,000
25,097
29,600
14,200
23,200
B
29,100
20,900
19,500
24,300
22,000
29,100
31,900
39,300
27,600
Composition A - 10.5 lb/gal Thixsal-Ultra System
Š Ultra Breake M
Composition B - 10.5 lb/gal Thixsal-Ultra System with Thermasal™-A and 0.5 lb/bbl
Ultra Breake M
POLYMER DEGRADATION AT 125° F FOR FILTER CAKES IN VARIOUS CONCENTRATIONS OF HCI MIXED IN SATURATED NaCl BRINE
TABLE OF CONTENTS
Alka Buff® Hi
Alkaline buffer
DESCRIPTION
Alka Buff Hi stabilizes Hysal® products mixed in more acidic brines. Alka Buff Hi is packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
Alka Buff Hi is used with Hysal HD, Hysal HT and Hysal C compositions mixed in calcium bromide/zinc bromide brine blends or
single-salt zinc bromide.
FEATURES
Limits thermal degradation by deterring acid hydrolysis.
Provides supplemental filtration control.
MIXING INSTRUCTIONS
Alka Buff Hi is easily mixed using a mud hopper or other adequate mixing arrangement.
TABLE OF CONTENTS
Boreclean®
Clay removal additive for filter cakes in open-hole/screen completions
DESCRIPTION
Boreclean is an acidified polyethylene glycol mixed in brine. Exposure of deposited clay drill solids to this solution during the
completion phase after the polymer fraction of the filter cake has been chemically degraded improves overall filter cake removal.
Preferential adsorption of the polyglycol and displacement of water from the clay surfaces lessens stickiness, surface adherence,
and subsequently aids in circulation of these particles from the borehole, prior to producing the well. This reduces the potential for
filter cake insolubles to become entrained in a sand exclusion assembly and limit reservoir production.
Boreclean is packaged in 50 lb or 25 kg sacks.
APPLICATIONS
Boreclean may be utilized as part of a completion sequence utilized to break filter cake polymers, attack clay solids, and dissolve
primary bridging solids. A typical procedure includes:
1.
2.
3.
4.
Polymer breaker solution
Brine spacer
Acidic/polyglycol soak solution
Circulating brine wash
MIXING INSTRUCTIONS
Normal treatment is 100 lb/bbl mixed into a HCl/brine solution.
FLUID COMPOSITIONS, FILTER CAKE REMOVAL TREATMENTS,AND RETURN PERMEABILITIES FOR NaCl
AND CaCO3 SYSTEMS
Sample
A
B
Brine, bbl
0.96
0.95
Brine type
10.0 ppg NaCl
3% KCl saturated with NaCl
Xanthan gum biopolymer, lb/bbl
1.25
1.2
Derivatized starch, lb/bbl
3.75
3.8
Sodium thiosulfate, lb/bbl
--
0.25
Magnesium peroxide, lb/bbl
--
0.5
Calcium carbonate, lb/bbl
38
--
Sodium chloride, lb/bbl
--
15TABLE OF CONTENTS
Rev dust, lb/bbl
30
30
5
5
Pierre shale, lb/bbl
MIXING INSTRUCTIONS
Boreclean®
Normal treatment is 100 lb/bbl mixed into a HCl/brine solution.
FLUID COMPOSITIONS, FILTER CAKE REMOVAL TREATMENTS,AND RETURN PERMEABILITIES FOR NaCl
AND CaCO3 SYSTEMS
Sample
A
B
Brine, bbl
0.96
0.95
Brine type
10.0 ppg NaCl
3% KCl saturated with NaCl
Xanthan gum biopolymer, lb/bbl
1.25
1.2
Derivatized starch, lb/bbl
3.75
3.8
Sodium thiosulfate, lb/bbl
--
0.25
Magnesium peroxide, lb/bbl
--
0.5
Calcium carbonate, lb/bbl
38
--
Sodium chloride, lb/bbl
--
15
Rev dust, lb/bbl
30
30
5
5
Pierre shale, lb/bbl
SYSTEM
A
B
SOAK TIME (hrs)
TEMPERATURE(°F)
TREATMENT
RETURN FLOW(%)
1
2
1
2
175
2.5
5
10% HCl
5% HCl
40
175
2.5
5
10% HCl
5% HCl/100 lb/bbl Boreclean
85
100
8
--
10% HCl
--
45
100
4
4
10% HCl
5% HCl/100 lb/bbl Boreclean
80
A - CaCO3 System
B - NaCl System
1 - Polymer Breaker: saturated with respect to NaCl
2 - Clay Removal: saturated with respect to NaCl
TABLE OF CONTENTS
CL Free
Clay inhibitor and fixative for polymer based drilling, completion, and workover fluids
Highly soluble in water
DESCRIPTION
Cl Free is a solution of multivalent, non-volatile organic amine in water. Packaging is in 5 gal plastic containers.
APPLICATION
Cl Free is an effective clay inhibitor for water sensitive formations. Cl Free has a small radius of hydration and is easily substituted
on the exchange sites for the sodium ion, thereby effectively blocking the site for water hydration. Cl Free is designed to be used
at pH values of 10.5, or less.
FEATURES
Excellent biodegradability (>60% by DOC Method)
Chloride free
Non-oil wetting
Non-foaming
Essentially non-toxic (includes oral toxicity, dermal toxicity, and aquatic toxicity)
Small ionic radius
Strongly cationic
Equipment in standard mud kit can test for residual amine concentrations
MIXING INSTRUCTIONS
Normal concentrations range from 0.3 to 3% by volume depending upon the application.
TABLE OF CONTENTS
CM-TH
Prevents the adverse effects of cement contamination in biopolymer systems
DESCRIPTION
CM-TH is an inorganic salt which serves as a complexing buffer. Packaging is in 50 lb or 25 kg sacks.
BASE FLUIDS
CM-TH may be used in fresh water, sea water, sodium or potassium chloride brines.
APPLICATIONS
CM-TH is an excellent pre-treatment additive to prevent cement contamination of fluid systems containing biopolymer without
otherwise affecting rheological or filtration properties.
MIXING INSTRUCTIONS
CM-TH should be mixed rapidly using a conventional mud hopper or other adequate mixing arrangement.
Normal pre-treatment is 3 lb/bbl or if the volume of cement to be drilled is known, CM-TH can be added to the fluid at 250 lb/bbl of
cement to be drilled.
TABLE OF CONTENTS
Glysol®
DESCRIPTION
Glysol is a granular polyethylene glycol. Packaging is in 50 lb or 25 kg sacks.
FEATURES
Reduces water uptake of shales
Enhances wellbore stability
Provides lubrication
MIXING INSTRUCTIONS
Glysol is readily mixed through conventional mud mixing equipment.
TABLE OF CONTENTS
Glysol® OS
High temperature stabilizer
DESCRIPTION
Glysol OS is an inorganic acid salt antioxidant, which serves as a thermal extender for Glysol SF 400M solutions. This product is packaged in 5 gal plastic containers.
MIXING INSTRUCTIONS
Normal treatment is 1-3% by volume of Glysol OS mixed into the base brine.
TABLE OF CONTENTS
Inhibisal Ultra® B
DESCRIPTION
Inhibisal Ultra B is a neutralized blend of low molecular polyglycols. Inhibisal Ultra B mixes readily into brine based drilling and
completion fluids and is recommended at a concentration of 3% by volume.
Inhibisal Ultra B is packaged in 55 gal drums.
FEATURES
Reduces water uptake of shales
Enhances wellbore stability
Provides lubrication
BRINE SYSTEMS
Inhibisal Ultra B may be used in potassium chloride, sodium chloride, calcium chloride, sodium bromide, calcium bromide and
zinc bromide brines.
SHALE STABILITY INDEX (SSI) OF 10.5 lb/gal THIXSAL-ULTRA® / ULTRASAL™ SYSTEMS
BASE SOLUTION/ADDITIVES
SSI
(%)
26% NaCl
90.5
3% KCl Saturated with NaCl
91.7
3% KCl Saturated with NaCl
3% v/v Inhibisal Ultra B
97.6
10% KCl Saturated with NaCl
95.8
10% KCl Saturated with NaCl
3% v/v Inhibisal Ultra B
97.9
TABLE OF CONTENTS
3% v/v Inhibisal Ultra B
10% KCl Saturated with NaCl
10% KCl Saturated with NaCl
3% v/v Inhibisal Ultra B
95.8
Inhibisal Ultra® B
97.9
A shale stability index (SSI) was developed as a relative measure of shale hardness as a function of water absorbed for various
drilling fluids. The higher the SSI number, the less water uptake by the shale samples, and predictably the more stable the
wellbore in drilling shale sections with the fluid. (See graph above).
TABLE OF CONTENTS
Inhibisal Ultra CS-135
TABLE OF CONTENTS
pH-6
Organic acid for adjusting the pH of drilling, completion, and workover fluids
DESCRIPTION
pH-6 is an organic carboxylic acid packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
pH-6 may be used in fresh water, sea water, potassium or sodium chloride brines.
MIXING INSTRUCTIONS
pH-6 may be mixed using a conventional mud hopper or in a chemical mixing tank.
TABLE OF CONTENTS
pH Buffer
Stabilizes polymer systems in the 8.5 to 10 pH range
Is a non-corrosive alkaline buffer
DESCRIPTION
pH Buffer is a fine grind magnesia compound packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
pH Buffer may be used in fresh water or salt solutions such as sodium chloride, potassium chloride, calcium chloride, potassium
formate, or calcium bromide.
APPLICATIONS
pH Buffer provides supplemental filtration control and stabilizes polymer systems using sodium chloride, oil soluble resin or
calcium carbonate bridging materials.
pH Buffer prevents thermal degradation by deterring acid hydrolysis.
MIXING INSTRUCTIONS
pH Buffer is easily mixed using a mud hopper or other adequate mixing arrangement.
TABLE OF CONTENTS
Rheosyn™
Rheology modifier for synthetic oil muds
DESCRIPTION
Rheosyn is a solid, water-soluble polyethylene glycol which is dissolved in the internal aqueous phase of synthetic invert oil
emulsion drilling systems. Addition of Rheosyn enhances the low shear rate viscosity and suspension without increasing high
shear rate viscosities. Rheosyn is packaged in 50 lb or 25 kg sacks.
FEATURES
Improved rheological properties at low and high shear rates
Better suspension of solids with increased low shear rate viscosities
Reduced high shear rate viscosities lower equivalent circulating densities
Improved filtration control
Reduced or non-chloride internal phase while maintaining shale stabilizing characteristics
Reduced cuttings dispersion
Lubricating internal phase
TEST PARAMETERS FOR OIL MUD COMPOSITIONS
Temperature, °F
Hot Roll
150
Rheological Properties
120
Aging Duration, hr
16
Formation Core Permeability, mD
750
Pressure, psi
500
150
Temperature, °F
Filtrate
Time, min
30
COMPARISON OF PROPERTIES OF CaCl2 AND RHEOSYN INTERNAL PHASE OIL MUDS (12.0 lb/gal)
PROPERTIES
27% CaCl2
12.5% Rheosyn
INITIAL
HOT ROLL
INITIAL
HOT ROLL
Plastic Viscosity, cP
33
37
23
23
Yield Point, lb/100 ft2
25
10
28
21
10 Second Gel, lb/100 ft2
12
3
16
15
10 Minute Gel, lb/100 ft2
20
16
21
TABLE OF CONTENTS
20
LSRV, cP, 0.0636 sec-1
54,000
13,200
49,100
40,500
-
5.5
-
2.8
Filtrate, mL
Pressure, psi
500
150
Temperature, °F
Filtrate
Time, min
Rheosyn™
30
COMPARISON OF PROPERTIES OF CaCl2 AND RHEOSYN INTERNAL PHASE OIL MUDS (12.0 lb/gal)
27% CaCl2
PROPERTIES
12.5% Rheosyn
INITIAL
HOT ROLL
INITIAL
HOT ROLL
Plastic Viscosity, cP
33
37
23
23
Yield Point, lb/100 ft2
25
10
28
21
10 Second Gel, lb/100 ft2
12
3
16
15
10 Minute Gel, lb/100 ft2
20
16
21
20
LSRV, cP, 0.0636 sec-1
54,000
13,200
49,100
40,500
Filtrate, mL
-
5.5
-
2.8
SSI, %
-
97.9
-
97.8
SHALE STABILITY INDEX (SSI) AND DISPERSION PERCENTAGES FOR SYNTHETIC OIL MUDS (12.0 lb/gal)
SSI
(%)
DISPERSIONRECOVERY
(%)
Synthetic Oil Mud/ 27% CaCl2 Internal Phase
97.9
89
Synthetic Oil Mud/ 12.5 % Rheosyn Internal Phase
97.8
99.6
SYSTEM
TABLE OF CONTENTS
Thermacarb®
A high temperature stabilizer for polymer suspensions
DESCRIPTION
Thermacarb is a two component thermal extender and low shear rate viscosity stabilizer for polymer based completion and
workover fluids formulated in zinc bromide brines. Packaging is in 50 lb or 25 kg sacks.
APPLICATIONS
Thermacarb provides stabilized rheological and filtration properties at temperatures above 280°F for polymer suspensions which are formulated with sized, bridging and/or weighting solids.
MIXING INSTRUCTIONS
Thermacarb can be mixed using a conventional mud hopper or other adequate mixing arrangement.
TABLE OF CONTENTS
Thermasal™
A high temperature stabilizer for polymer suspensions
DESCRIPTION
Thermasal is a two component thermal extender for most polymer based drilling, completion and workover fluids. Two primary
mechanisms for polymer degradation (exemplified by rapid decrease in fluid viscosity) are: 1. Oxidation reduction reactions
resulting in free radical formation, and 2. Acid hydrolysis. Thermasal is designed to prevent these reactions with a synergistic
blend of a reducing agent to retard the formation, at elevated temperatures, of free radicals and an alkaline earth oxide to buffer
pH.
The two components of Thermasal are:
Thermasal-A- an anhydrous salt antioxidant. (Packaged in 50 lb cans)
Thermasal-B- a fine grind magnesia compound. (Packaged in 50 lb or 25 kg sacks)
Thermasal may be used in brines such as sodium chloride, potassium chloride, sodium bromide, sodium formate, potassium
formate, and cesium formate.
APPLICATIONS
Thermasal provides stabilized rheological and filtration properties at temperatures above 250°F for polymer suspensions which are formulated with sized, bridging and/or weighting solids. The addition of Thermasal to brine systems containing sized calcium
carbonate or sodium chloride particles extends the thermal limit to 300°F and 325°F, respectively.
VISCOSITY COMPARISON OF CALCIUM CARBONATE FORMULATIONS MIXED IN VARIOUS BRINES
UTILIZING THERMASAL
10.0 lb/gal NaCl (bbl)
0.96
--
--
9.0 lb/gal NaCl (bbl)
--
0.96
--
3% KCl (bbl)
--
--
0.96
Xanthan Biopolymer (lb/bbl)
1.25
1.25
1.25
FL-7 Plus® (lb/bbl)
3.75
3.75
3.75
Polytex AHT (lb/bbl)
4.2
4.2
4.2
Thermasal-A (lb/bbl)
2
2
2
Thermasal-B (lb/bbl)
3
3
3
Ultra Carb 12 (lb/bbl)
35
35
35
Properties, Initial and 16 Hours Static Age at 300°F
Initial
Aged*
Initial
Aged*
Initial
Aged*
Plastic Viscosity, (cP)
38
35
25
24
Yield Point (lb/100 ft 2 )
47
41
46
40
38
30
Gel Strength (lb/100 ft 2 )
13/18
16/20
12/17
12/13
11/15
8/9
23 OF CONTENTS
20
TABLE
Thermasal provides stabilized rheological and filtration properties at temperatures above 250°F for polymer suspensions which are formulated with sized, bridging and/or weighting solids. The addition of Thermasal to brine systems containing sized calcium
Thermasal™
carbonate or sodium chloride particles extends the thermal limit to 300°F and 325°F, respectively.
VISCOSITY COMPARISON OF CALCIUM CARBONATE FORMULATIONS MIXED IN VARIOUS BRINES
UTILIZING THERMASAL
10.0 lb/gal NaCl (bbl)
0.96
--
--
9.0 lb/gal NaCl (bbl)
--
0.96
--
3% KCl (bbl)
--
--
0.96
Xanthan Biopolymer (lb/bbl)
1.25
1.25
1.25
FL-7 Plus® (lb/bbl)
3.75
3.75
3.75
Polytex AHT (lb/bbl)
4.2
4.2
4.2
Thermasal-A (lb/bbl)
2
2
2
Thermasal-B (lb/bbl)
3
3
3
Ultra Carb 12 (lb/bbl)
35
35
35
Properties, Initial and 16 Hours Static Age at 300°F
Initial
Aged*
Initial
Aged*
Initial
Aged*
Plastic Viscosity, (cP)
38
35
25
24
23
20
Yield Point (lb/100 ft 2 )
47
41
46
40
38
30
Gel Strength (lb/100 ft 2 )
13/18
16/20
12/17
12/13
11/15
8/9
39,000
49,200
32,300
26,800
29,900
11,700
LSRV (cP)
0.0636 sec -1
VISCOSITY STABILIZATION OF A SIZED SODIUM CHLORIDE PARTICLE FORMULATION UTILIZING
THERMASAL
10.0 lb/gal NaCl (bbl)
0.91
0.91
Xanthan Biopolymer (lb/bbl)
1.25
1.25
FL-7 Plus (lb/bbl)
3.75
3.75
4.2
4.2
Thermasal- A (lb/bbl)
--
2.5
Thermasal-B (lb/bbl)
3
3
Ultrasal™ 20 (lb/bbl)
66
66
Polytex AHT (lb/bbl)
Initial
Hot Roll*
Initial
Hot Roll*
Plastic Viscosity (cP)
48
18
50
43
Yield Point (lb/100 ft 2 )
68
11
TABLE OF CONTENTS
65
46
16/21
1/1
16/21
16/19
48,500
2,200
48,500
34,300
Properties, Initial and 16 Hours Hot Rolled at 300°F
Gel Strength (lb/100 ft 2 )
LSRV (cP)
0.0636 sec -1
Yield Point (lb/100 ft 2 )
47
41
46
40
38
30
Gel Strength (lb/100 ft 2 )
13/18
16/20
12/17
12/13
11/15
8/9
32,300
26,800
29,900
11,700
LSRV (cP)
0.0636 sec -1
™
39,000
49,200
Thermasal
VISCOSITY STABILIZATION OF A SIZED SODIUM CHLORIDE PARTICLE FORMULATION UTILIZING
THERMASAL
10.0 lb/gal NaCl (bbl)
0.91
0.91
Xanthan Biopolymer (lb/bbl)
1.25
1.25
FL-7 Plus (lb/bbl)
3.75
3.75
4.2
4.2
Thermasal- A (lb/bbl)
--
2.5
Thermasal-B (lb/bbl)
3
3
Ultrasal™ 20 (lb/bbl)
66
66
Polytex AHT (lb/bbl)
Initial
Hot Roll*
Initial
Hot Roll*
Plastic Viscosity (cP)
48
18
50
43
Yield Point (lb/100 ft 2 )
68
11
65
46
16/21
1/1
16/21
16/19
48,500
2,200
48,500
34,300
Properties, Initial and 16 Hours Hot Rolled at 300°F
Gel Strength (lb/100 ft 2 )
LSRV (cP)
0.0636 sec -1
* Viscosities were recorded at ambient temperature after aging.
TABLE OF CONTENTS
TBC DeFloc CF
DESCRIPTION
TBC DeFloc CF is a chrome-free, proprietary blended, tannin-based rheological control additive for use in water-based drilling
fluids. TBC DeFloc CF is packaged in 25 lb sacks.
PROPERTIES
Appearance: Brown to Reddish-Brown powder
FRESHWATER MUD
PROPERTIES
Base Mud
Product A
TBC DeFloc CF
YP, lb/100 ft²
38
36
36
10 min gel
27
65
30
GYPSUM CONTAMINATED MUD
PROPERTIES
Base Mud
Product A
TBC DeFloc CF
YP, lb/100 ft²
73
20
4
10 min gel
242
109
56
LIME MUD
PROPERTIES
Base Mud
Product A
TBC DeFloc CF
YP, lb/100 ft²
300
0
0
10 min gel
300
11
2
SEAWATER
PROPERTIES
Base Mud
Product A
TBC DeFloc CF
YP, lb/100 ft²
300
17
0
10 min gel
300
33
32
TABLE OF CONTENTS
TBC-PHPA
DESCRIPTION
TBC-PHPA is a proprietary dry powder consisting of polyacrylamide / polyacrylate copolymer which is used to stabilize clay and
shale formations and as a viscosifier. TBC-PHPA is packaged in 25 kg sacks.
BASE FLUIDS
TBC-PHPA can be used in fresh or brackish waters.
ADVANTAGES
Effective in very small concentrations
Reduces bit-balling
Aids in lubrication
Increases the yield of bentonite
Increases viscosity
Non-fermenting
MIXING INSTRUCTIONS
TBC-PHPA should be added slowly through a conventional mud hopper to avoid fish-eyes and lumping. Typical concentrations
range from 0.25 to 1.0 lb/bbl.
PROPERTIES
Appearance:
Specific Gravity:
pH, 2% in water:
Bulk density, lb/ft3 :
White powder
1.05
6-8
65
TABLE OF CONTENTS
Glysol® SF 400M
Non-polysaccharide polymeric viscosifier
DESCRIPTION
Glysol SF 400M is a high molecular weight solid polyethylene glycols which when dissolved in bromide solutions generate
viscosity characteristics comparable to hydroxyethyl cellulose. Glysol SF 400M products are packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
Glysol SF 400M may be utilized in zinc bromide brine.
APPLICATIONS
Viscosified, solids-free fluids
Displacement spacers
FEATURES
Ease of mixing without special mixing equipment or external heat source
Provides comparable leak-off properties to HEC in fluid loss pills
Stabilizes clay
Stable viscosities to 350°F with the addition of Glysol OS
COMPARATIVE PROPERTIES FOR GLYSOL SF 400M VERSUS HEC
COMPOSITION
PROPERTIES
LSRV/0.0636 sec-1 , cP
Fluid loss, sec*
5 lb/bbl HEC
8 lb/bbl HEC
10 lb/bbl Glysol SF 400M
H2 O
H2 O
17.0 lb/gal
CaBr 2 /ZnBr 2
18.0 lb/gal
CaBr 2 /ZnBr 2
1,300
6,000
Less than 100
Less than 100
35
174
117
264
* Fluid loss is recorded as the number of seconds for 350 mL of viscosified solution to pass through a 2,500 mD sandbed, 1.75
inches in depth at ambient temperature.
TABLE OF CONTENTS
Thixquick-L
DESCRIPTION
Thixquick-L is a nonionic, high molecular weight hydroxyethyl cellulose, suspended in a low aromatic content hydrocarbon, which
is designed to viscosify water-based oilfield fluids. Thixquick-L liquid concentrate is packaged in 5 gal plastic containers.
BASE FLUIDS
Thixquick-L may be used in fresh water, sea water, potassium chloride, sodium chloride, and calcium chloride brines.
FEATURES
Disperses and mixes well in low shear environments
Effective in a wide range of waters
Stable suspension properties
Highly effective thickener
PROPERTIES
Appearance:
Specific Gravity:
Pour Point, ASTM-D-97, °F:
Flash Point, ASTM D-93, °F:
Active Material, %:
Polymer Concentration, lb/5 gal:
Tan color
0.975
60
185
41.0
16.7
TABLE OF CONTENTS
Vis Ultra™
Provides viscosity in water-based fluids
Exhibits shear-thinning rheological properties
DESCRIPTION
Vis Ultra is a high molecular weight polymer packaged in 50 lb or 25 kg sacks.
BASE FLUIDS
Vis Ultra may be used in fresh water or salt solutions such as potassium chloride, sodium chloride, and sodium bromide.
APPLICATIONS
Vis Ultra is utilized in drilling, completion, and workover operations to generate a shear-thinning fluid viscosity at high rates of
shear, and an elevated viscosity in static conditions, thereby providing superior suspension characteristics.
FEATURES
Exhibits shear thinning rheological properties
Provides optimum viscosity for hole cleaning and suspension
Excellent salt, pH and thermal stability
Compatible with most mud additives
Allows optimization of hydraulics
MIXING INSTRUCTIONS
Vis Ultra is readily mixed through conventional mud mixing equipment.
TABLE OF CONTENTS
Vis Ultra™-L
DESCRIPTION
Vis Ultra-L is a high molecular weight biopolymer suspended in a low aromatic content hydrocarbon, which provides aqueous
solutions with a very high, low shear rate viscosity. Packaging is in 5 gal plastic containers.
BASE FLUIDS
Vis Ultra-L functions in fresh water, sea water, and brines such as sodium and potassium chloride at any salinity.
FEATURES
Completely dispersed biopolymer provides high, low shear rate viscosities
Provides efficient solids transport and suspension characteristics
Shear thinning for optimum drill bit penetration rates
Minimizes pumping friction pressures
Effective in a wide range of waters
PROPERTIES
Appearance:
Specific Gravity:
Pour Point, ASTM-D-97, °F:
Flash Point, ASTM D-93, °F:
Active Material, %:
Polymer Concentration, lb / 5 gal:
Tan
1.06
45
180
46.2
20
TABLE OF CONTENTS
Vis Ultra™-SL
DESCRIPTION
Vis Ultra-SL is scleroglucan, suspended in a low aromatic content hydrocarbon, which produces aqueous solutions with a very
high viscosity. Vis Ultra-SL liquid concentrate is packaged in 5 gal plastic containers.
BASE FLUIDS
Vis Ultra-SL may be used in fresh water, sea water, potassium chloride, and sodium chloride solutions.
FEATURES
Disperses and mixes well in low shear environments
Stability over a wide range of pH's, salinities, and temperatures
Provides efficient solids transport and suspension characteristics
Shear thinning for optimum drill bit penetration rates
Minimizes pumping friction pressures
Stable suspension properties
PROPERTIES
Appearance:
Specific Gravity:
Pour Point, ASTM-D-97, °F:
Flash Point, ASTM D-93, °F:
Active Material, %:
Polymer Concentration; lb/5 gal:
Tan Color
1.043
24.8
172
46.2
20
TABLE OF CONTENTS