Braynt Res Literature Brochure.indd
Transcription
Braynt Res Literature Brochure.indd
RESIDENTIAL LITERATURE Unit Specifications Horizontal & Vertical Packaged Products Horizontal and Vertical Packaged Systems GT-PX (50YD) Two-Stage Puron® Series GT-PG (50YE) Single-Stage Puron® Series GT-G (50YC) Packaged R22 Series Residential Horizontal & Vertical Packaged Geothermal Heat Pumps Installation, Operation & Maintenance Instructions 97B0046N01 Revision: 07/19/05D GT-G 50YC Series Geothermal Heating and Cooling System Sizes 018-070 Table of Contents Model Nomenclature Storage Pre-Installation GEOTHERMAL HEATING AND COOLING COMFORT SYSTEMS SM 7300 S.W. 44th Street Oklahoma City, OK 73179 Phone: 405-745-2920 Fax: 405-745-6620 SM *BR141* BR141 © Bryant, Inc. 2005 Rev.: 11/09/05D Low Water Temperature Cutout Selection 3 Water Valve Wiring 31 32 3 Thermostat Wiring 33 4-5 ECM Blower Control 34-35 Unit Dimensions 6-14 Blower Data 36-38 Horizontal Unit Installation 15 Electrical Wiring Schematics 39-42 Field Conversion of Air Discharge 17 CXM Controls 43 18 Condensate Piping Installation BRYANT 2 Physical Data CXM Safety Control Reset 44-45 Duct System Installation 18 Unit Start-Up and Operating Conditions 46 Vertical Unit Installation 19 Unit and System Checkout Procedure 47 Water Connections 21 Unit Start-Up Procedure 47-48 49 Ground Loop Applications 21-22 Coax Pressure Drop Table Open Loop - Ground Water Systems 23-24 Operating Pressures Water Quality Standards 25 Preventive Maintenance 50-53 54 Hot Water Generator 26-27 Troubleshooting Electrical - Line Voltage 28-29 Functional & Performance Troubleshooting 57-58 Power Wiring 29-30 Refrigerant Circuit Diagram 59 55-56 Electrical - Low Voltage Wiring 31 Warranty 63 Bryant Residential Literature Bryant offers a variety of literature to assist Dealers and Distributors with the sale and application of Bryant Geothermal Heating and Cooling Systems. To better understand the uses and benefits of each piece, a thumbnail view is provided below. Specification and Service Literature iÌ iÀ>Ê«Ê *«}Ê «iÌà Á Flow Controller™ iÀ}ÞÊEÊ-ÞÃÌiÊ>ÞÃÃÊ-vÌÜ>Ài Geothermal Loop Pumps iiÃ}iÀ } Ê*iÀvÀ>ViÊÓÊV Ê*i>Ìi`Ê ,6Ê££ÊÀÊÌiÀ i>ÌÕÀiÃÊ>`ÊiiwÌÃÊÕ`i The Bryant Advantage... E-Coated Air Coils Residential Series Figure 1: A cut-away drawing of the GT-PX’s 2 inch MERV 11 Air Filter The all new Bryant GT-PX geothermal heating and cooling system sets the standard for efficiency and indoor air quality. Provided as a standard feature for the new GT-PX Series is a 2 inch pleated air filter utilizing state-of-the-art, “shaped fiber” media technology. This new technology provides high performance filtration with low pressure drop for energy efficiency. The filtration system offers significantly higher particulate removal efficiency than regular pleated filters and achieves a MERV 11 (Minimum Efficiency Reporting Value) rating under the ASHRAE (American Society of Heating, Refrigerating and Air Conditioning Engineers) 52.2 test standard. Consumer Sales Literature Die Cut Frame GT-X Series GT-X Unit Insulated line sets Water Heater Flow Controller Return Plenum ME Bryant’s new filtration media for the GT-PX Series incorporates 100% synthetic fibers which are electrostatically charged, thermally bonded and are manufactured in an engineered gradient structure that creates a dual layer media. The thermally bonded fibers do not absorb moisture and will not support microbial growth. The dual layer fiber construction supports high dust holding capacity and long filter service life. The filter media is laminated to a heavy-duty, galvanized, rust resistant metal backing that stabilizes the media during operation (see figure 1). The pleats are formed in a radial configuration to ensure proper dust loading. The pleated media pack is adhered to the peripheral interior of a heavy-duty, beverage board, die cut frame to prevent air bypass. The beverage board frame creates a double-wall thickness around the perimeter of the filter. RV 11 Optional Hot Water Generator with Internal Pump Double-Wall Beverage Board GT-PX Packaged Unit Expanded Metal Figure 2: Cross section view of Intrepid Media magnified 30X GT-G Packaged Unit Low filter pressure drop decreases fan Watts and increases overall system efficiency. Figure 3 shows Bryant’s filter pressure drop. Figure 5 compares this extremely low pressure drop to those of our competitors. In many cases, increased ductwork sizing will be required to make up for the high pressure drop of competitors’ filters. Geothermal Loop Pipe BR130 Water Heater Optional Hot Water Generator with Internal Pump Bryant GT-PX Series 2 inch pleated filters incorporate shaped fiber filtration media. Shaped fiber media technology (see figure 2) utilizes an engineered gradient structure, enhanced by an electrostatic charge. Combined, these features provide high initial and sustained filtration efficiency for excellent performance. Regular pleated filters may take several days or weeks to gradually become more efficient as the filter gets dirty, but the GT-PX Series filter offers high initial and sustained efficiency from the start. i>ÌÕÀiÃÊ>`Ê*iÀvÀ>ViÊÕ`i Insulated line sets Flow Controller Return Plenum Electrostatically Enhanced 100% Synthetic Media Insulated line sets GT-G Series Water Heater Flow Controller Return Plenum Optional Hot Water Generator with Internal Pump GT-PX Series MERV values are based upon the filter’s efficiency on twelve particle size ranges from 0.3 to 10 microns (see figure 4). The filter is challenged with an aerosol of potassium chloride. Sampling is taken on the upstream and downstream sides of the filter to determine the efficiency on each of the twelve particle size ranges. Standard ASHRAE synthetic test dust is used to load the filter to accelerate the increase in resistance. The filter is challenged and the efficiency calculated six times over the duration of the test as resistance rises. The MERV value is based on the lowest efficiency of the six readings, not the average or highest value. Photo provided by Kimberly-Clark MERV 11 Air Filter BR134 GeoDesigner BR131 Flow Controller BR129 Unit Specifications Unit Specifications Unit Specifications Horizontal and Vertical Packaged Systems Vertical and Horizontal Two-Stage Puron® Systems Vertical and Horizontal Single-Stage Puron® Systems Features and Performance Guide Features and Performance Guide i>ÌÕÀiÃÊ>`Ê*iÀvÀ>ViÊÕ`i E-Coated Air Coils BR127 Genesis Water-to-Water (GSW) Series Submittal Data Models GSW036 - 120 60Hz - R22 GT-G Brochure BR118 Family Folder BR116 GT-PX Brochure BR120 GT-PG Brochure BR132 SUBMITTAL DATA Unit Designation: English Language/I-P Units GT-S Brochure BR119 Job Name: GEOTHERMAL SPLIT SYSTEMS Architect: Engineer: Contractor: GT-G 50YC Series Geothermal Heating and Cooling System Sizes 018-070 PERFORMANCE DATA GT-PG 50YE Series Geothermal Heating and Cooling System Sizes 018-070 GT-PX 50YD Series Geothermal Heating and Cooling System Sizes 026-064 Cooling Capacity: Btuh EER: Heating Capacity: Rev.: 08/18/05D Btuh COP: BRYANT Ambient Air Temp: °F Entering Water Temp (Clg): INDOOR & OUTDOOR SPLIT GEOTHERMAL HEATING AND COOLING COMFORT SYSTEMS °F Entering Water Temp (Htg): °F Entering Air Temp: GT-PX INDOOR SPLIT (50YDS) SERIES - SIZES 026-064 GT-G INDOOR SPLIT (50YCS) SERIES - SIZES 018-060 GT-S OUTDOOR SPLIT (38WQS) SERIES - SIZES 018-060 /*8 /Ü-Ì>}iÊiÌ iÀ> i>Ì}ÊEÊ }Ê-ÞÃÌià (lb) ELECTRICAL DATA } Ê*iÀvÀ>ViÊÓ»Ê*i>Ìi`ÊÌiÀÊ ME RV Power Supply: 11 ,6ÊÃÊ>Ê`ÕÃÌÀÞÊÃÌ>`>À`ÊÀ>Ì}]ÊÜ V Ê `V>ÌiÃÊ>ÊwÌiÀ½ÃÊ>LÌÞÊÌÊÌÀ>«Ê«>ÀÌViÃÊ vÀÊÌ iÊ>ÀÊÜiÊLÀi>Ì i°ÊÊ,iÃ`iÌ>ÊwÌiÀÃÊ ÌÞ«V>ÞÊ>ÀiÊÀ>Ìi`ÊÊÌ iÊÀ>}iÊvÊ,6Ê£ ££°ÊÊ} iÀÊÀ>Ì}ÃÊ`V>ÌiÊÀiÊivwViÌÊ wÌiÀðÊÊ,6ÊëwiÃÊÞÕÀÊà ««}Ê iÝ«iÀiVi°Ê9ÕÊV>ÊV«>ÀiÊ«À`ÕVÌÃÊ >`Ê>iÊ>ÊvÀi`ÊV ViÊL>Ãi`ÊÊÌ iÊ «iÀvÀ>ViÊvÊ«À`ÕVÌðÊÊ} iÀÊ,6Ê À>Ì}ÃÊÌÀ>«ÊÀiÊvÊÌ iÊÃ>iÀÊ«>ÀÌViÃÊ ÊÌ iÊ>À]Êi>`}ÊÌÊ>Ê i>Ì iÀÊ`ÀÊ iÛÀiÌ° LC260 Pollen & Spores Filter Efficiencies GT-G Catalog BR102 Tobacco Smoke Viruses 0.01 0.1 1.0 10 100 Particle Size (Microns) A pencil point is 200 microns. The diameter of a human hair is 70-100 microns. Bryant GT-PX MERV 11 Filter Typical MERV 8 Filter 40% Typical MERV 6 Filter 20% 0.02 Typical MERV 4 Filter 1.0 Particle Size (Microns) 10 GT-PX Catalog BR123 GT-PG Catalog BR133 Split Systems Catalog BR134 GSW Submittal LC260 7 >ÌÊ>ÌiÀ>ÊÃÊÌ iÊwÌiÀ¶ÊÊ ÀÞ>ÌÊ,6Ê££Ê«i>Ìi`ÊwÌiÀÃÊÕÃiÊ>ÊVL>ÌÊvÊ>`Û>Vi`Ê`iÃ}Ê V«iÌÃÊÕÃ}Ê>ÊVL>ÌÊvÊiiVÌÀÃÌ>ÌV>ÞÊV >À}i`Ê£ää¯Ê ÃÞÌ iÌVÊi`>°Ê/ iÊwÌiÀÊÕÃiÃÊ>Ê`Õ>Ê >ÞiÀÊvÊwLiÀÊÌÊÃÕ««ÀÌÊ } Ê`ÕÃÌÊ `}ÊV>«>VÌÞÊ>`Ê}ÊwÌiÀÊÃiÀÛViÊ vi°Ê/ iÊwLiÀÃÊ`ÊÌÊ>LÃÀLÊÃÌÕÀiÊ >`ÊÜÊÌÊÃÕ««ÀÌÊVÀL>Ê}ÀÜÌ ° ÇÎääÊ-°7°Ê{{Ì Ê-ÌÀiiÌ IÊ -,ÊiÀV>Ê-ViÌÞÊvÊi>Ì}]Ê,ivÀ}iÀ>ÌÊ>`Ê "> >Ê ÌÞ]Ê"ÊÇ룂 ÀÊ `Ì}Ê}iiÀîÊxÓ°ÓÊÌiÃÌÊÃÌ>`>À`ð * i\Ê{äx®ÊÇ{xÓÓä >Ý\Ê{äx®ÊÇ{xÈÈÓä Horizontal & Vertical Packaged Products Split Products GC ÀÞ>ÌÊÜÀÃÊVÌÕ>ÞÊÌÊ«ÀÛiÊÌÃÊ«À`ÕVÌðÊÃÊ>ÊÀiÃÕÌ]ÊÌ iÊ`iÃ}Ê>`ÊëiVwV>ÌÃÊvÊi>V Ê«À`ÕVÌÊ>ÌÊÌ iÊÌiÊvÊÀ`iÀÊ>ÞÊLiÊV >}i`ÊÜÌ ÕÌÊÌViÊ>`Ê>ÞÊÌÊLiÊ>ÃÊ`iÃVÀLi`Ê iÀi°Ê*i>ÃiÊVÌ>VÌÊÀÞ>̽ÃÊ ÕÃÌiÀÊ-iÀÛViÊi«>ÀÌiÌÊ>ÌÊ£{äxÇ{xÓÓäÊvÀÊëiVwVÊvÀ>ÌÊÊÌ iÊVÕÀÀiÌÊ`iÃ}Ê>`ÊëiVwV>ÌðÊ-Ì>ÌiiÌÃÊ>`ÊÌ iÀÊvÀ>ÌÊVÌ>i`Ê iÀiÊ>ÀiÊÌÊiÝ«ÀiÃÃÊÜ>ÀÀ>ÌiÃÊ>`Ê`ÊÌÊvÀÊÌ iÊL>ÃÃÊvÊ>ÞÊL>À}>ÊLiÌÜiiÊÌ iÊ«>ÀÌiÃ]ÊLÕÌÊ>ÀiÊiÀiÞÊÀÞ>̽ÃÊ«ÊÀÊVi`>ÌÊvÊÌÃÊ«À`ÕVÌð ,£ÓxÊ Rev.: 08/18/05D Mold/Fungal Spores Bacteria Pet Dander 0.001 60% Hz Dust Particles ÀÞ>ÌÊ,6Ê££Ê«i>Ìi`ÊwÌiÀÃÊvviÀÊ Ì iÊÜiÃÌÊÀiÃÃÌ>ViÊÌÊ>ÀyÜÊvÊ>ÞÊ V«>À>LiÊwÌiÀ}ÊÃÞÃÌi°ÊÊiV>ÕÃiÊÃÌÊ } ÊivwViVÞÊwÌiÀ}ÊÃÞÃÌiÃÊÀiµÕÀiÊ>ÊiÝÌiÀ>ÊV>LiÌÊvÀÊÃÌ>>ÌÊÊÌ iÊ `ÕVÌÜÀ]Ê>ÀyÜÊV>ÊLiÊVÃÌÀ>i`ÊLÞÊÌ iÊÃ>iÀÊÃâiÊvÊÌ iÊwÌiÀÊV>LiÌ°ÊÊ/ iÊÀÞ>ÌÊwÌiÀ}ÊÃÞÃÌiÊÃÊ«>ÀÌÊvÊÌ iÊÕÌÊÌÃiv°ÊÊ / iÊÃÕÀv>ViÊ>Ài>ÊvÊÌ iÊwÌiÀÊÌ iÀivÀiÊÃÊÌÊÀiÃÌÀVÌi`ÊÌÊÌ iÊ`ÕVÌÜÀÊViVÌÊÃâi°ÊÊ/ iÊi`ÊÀiÃÕÌÊÃÊ>ÊwÌiÀÊÌ >ÌÊÃÊ>À}iÀÊ Ì >ÊÌÞ«V>ÊwÌiÀÃ]ÊV>ÕÃ}ÊÕV ÊÜiÀÊÀiÃÃÌ>ViÊÌÊ>ÀyÜ°ÊÊ*ÕÃ]Ê ÀiÊÃÕÀv>ViÊ>Ài>Ê i«ÃÊiÝÌi`ÊwÌiÀÊvi° 80% Phase Maximum Overcurrent Protection: ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein. Please contact ClimateMaster's Customer Service Department at 1-405-745-6000 for specific information on the current design and specifications. Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties, but are merely ClimateMaster's opinion or commendation of its products. The latest version of this document is available at www.climatemaster.com. Typical Particle Size of Household Contaminants 7 >ÌÊ>LÕÌÊÀiÃÌÀVÌi`Ê>ÀyÜÊ ÜÌ Ê } ÊivwViVÞÊwÌiÀö 100% Volts Minimum Circuit Ampacity: 7 >ÌÊÃÊ,6¶ÊÊ GT-PX Technical Brochure BR131 CFM Operating Weight: / iÊiÜÊÀÞ>ÌÊ/*8Ê}iÌ iÀ>Ê i>Ì}Ê>`ÊV}ÊÃÞÃÌiÊÃiÌÃÊÌ iÊ ÃÌ>`>À`ÊvÀÊivwViVÞÊ>`Ê`ÀÊ>ÀʵÕ>ÌÞ°ÊÊ*ÀÛ`i`Ê>ÃÊ>ÊÃÌ>`>À`Ê Ý«>`i`ÊiÌ>ÊL>V}]ÊiiVÌÀÃÌ>ÌV>ÞÊV >À}iÃ]Ê vi>ÌÕÀiÊÃÊ>Êӻʫi>Ìi`Ê>ÀÊwÌiÀÊÕÌâ}ÊÃÌ>ÌivÌ i>ÀÌÊÌiV }Þ°ÊÊ £ää¯ÊÃÞÌ iÌVÊi`> / iÊwÌÀ>ÌÊÃÞÃÌiÊvviÀÃÊÃ}wV>ÌÞÊ } iÀÊivwViVÞÊÌ >ÊÀi}Õ>ÀÊ «i>Ìi`ÊwÌiÀÃÊ>`Ê>V iÛiÃÊ>Ê,6Ê££ÊÕÊvwViVÞÊ,i«ÀÌ}Ê6>Õi®ÊÀ>Ì}°IÊÊ*ÀÌiVÌ}Ê`ÀÊ>ÀʵÕ>ÌÞÊÀiµÕÀiÃÊ wÌÀ>ÌÊvÊL>VÌiÀ>]ÊÃi]Ê`ÕÃÌ]Ê>`ÊÌ iÀÊ>ÀLÀiÊVÌ>>ÌðʫÀÛ}ÊÌ iÊivwViVÞÊvÊ`ÀÊ>ÀÊwÌiÀÃÊV>Ê i«Ê Ì}>ÌiÊÌ iÊ i>Ì ÊivviVÌÃÊvÊ>ÀÊ«ÕÌ>ÌÃÊ>`Ê«ÀÛiÊ`ÀÊ>ÀʵÕ>ÌÞ° i>ÌÕÀiÃÊ>`Ê*iÀvÀ>ViÊÕ`i °F Airflow: ^ÊÀÞ>ÌÊÓää{ MERV 11 Air Filter BR125 GT-PX (50YD) Two-Stage Puron® Series GT-PG (50YE) Single-Stage Puron® Series GT-G (50YC) Packaged R22 Series GT-PX Split (50YDS) Series GT-G Split (50YCS) Series GT-S Split (38WQS) Series Residential Horizontal & Vertical Packaged Geothermal Heat Pumps Indoor and Outdoor Split Geothermal Heat Pumps Installation, Operation & Maintenance Instructions 97B0046N01 Revision: 07/19/05D Installation, Operation & Maintenance Instructions 97B0048N01 Revision: 08/10/05D INSTALLED BY: Installation, Operation & Maintenance Instructions AG Series Electric Heaters Flow Controller TM Genesis Series GSW036, 060 & 120 Water To Water Heat Pumps Internal Auxiliary Electric Heat Installation, Operation & Maintenance Instructions GEOTHERMAL PUMPING MODULE Revision 3/18/04 INSTALLED BY: Flow Controller 2 Overview The AG Series Auxiliary Electric Heat mounts internally in upflow (Figure 1) or downflow units and mounts directly on the blower outlet of horizontal units (Figure 6). Note the model compatibility Table 2. Horizontal units are rated for zero clearance at the unit and 1" clearance for first three feet of duct, vertical units rated for zero clearance for both unit and duct. Downflow units can not be located directly over a discharge register. The discharge plenum must make a 90° turn after leaving the unit and be constructed from non combustible material. The AG electric heat contains a four stage relay control board which activates the elements directly via an internally wired low voltage harness. Low voltage signals (W1 and W2) are staged from the CXM or DXM control of the unit. Installation, Operation & Maintenance Instructions 8/00 Clear Revision: 06/03 Vertical Upflow or Downflow Installation Table of Contents Model Nomenclature Table of Contents 2 Low Water Temperature Cutout Selection 31 Model Nomenclature 2 Power Wiring 29 Storage 3 Water Valve Wiring 32 Safety 3 Electrical - Low Voltage Wiring 30-32 Pre-Installation 3 Thermostat Wiring 33 Storage 4 Low Water Temperature Cutout Selection 32 Physical Data Unit Dimensions Horizontal Unit Installation 4-5 ECM Blower Control 6-14 Blower Data 34-35 Pre-Installation 36-38 Physical Data 4 Water Valve Wiring 5 Thermostat Wiring 32 Electrical Wiring Schematics 39-42 Unit Dimensions 6-7 Electrical Wiring Schematics 33-35 17 CXM Controls 43 Equipment Selection 8-10 CXM Controls 36-38 Condensate Piping Installation 18 CXM Safety Control Reset 44-45 Air Coil Match-ups 8-9 CXM Safety Control Reset 37 Duct System Installation 18 Unit Start-Up and Operating Conditions 46 Air Handler Selection Vertical Unit Installation 19 Unit and System Checkout Procedure 47 10 Unit Start-Up and Operating Conditions 39-40 Water Connections 12-13 Unit and System Checkout Procedure 40 Water Connections 21 Unit Start-Up Procedure 47-48 Ground Loop Applications 13-15 Unit Start-Up Procedure 40-41 Ground Loop Applications 21-22 Coax Pressure Drop Table 49 Open Loop - Ground Water Systems 16-17 Coax Pressure Drop Table 42 23-24 Operating Pressures 50-53 Operating Pressures Water Quality Standards Hot Water Generator Electrical - Line Voltage Water Quality Standards 17 54 Refrigeration Installation 18-23 Preventive Maintenance 55-56 Lineset Information 18 Troubleshooting 24-25 Functional & Performance Troubleshooting 48-49 25 Preventive Maintenance 26-27 Troubleshooting 28-29 Functional & Performance Troubleshooting 57-58 Internal Hot Water Generator Figure 1. Typical vertical unit installation. 32 15 Field Conversion of Air Discharge Open Loop - Ground Water Systems 1. Disconnect power to the unit 2. Remove blower access panels. 3. Clip wire-tie holding electric heat low voltage 3-wire harness to discharge panel stiffener. Refer to Figure 1. 4. Remove blower mounting screws and then drop down blower assembly as shown in Figure 2. Removal of blower wires should not be necessary. 5. Install electric heat in discharge flange where blower assembly has been removed using provided screws as shown In Figure 3. 6. Re-install blower assembly, Figure 3, into electric heat assembly using blower mounting screws. Check blower wiring for proper wiring connections. Electric Heat Assembly 43-44 46-47 29-30 Refrigerant Circuit Diagram 59 Hot Water Generator Module 26-27 Refrigerant Circuit Diagram 50 31 Warranty 63 Electrical - Line Voltage 28-29 Warranty 51 Earth Loop Pressurization 2 Flow Controller Start-Up 10 Piping Installation 3 Pump Cartridge Replacement 10 11 Flow Controller Description 45 Power Wiring Electrical - Low Voltage Wiring 2 Flow Controller Mounting Electrical Wiring 4 Closed Loop Design Flushing the Earth Loop 5 Polyethylene Pressure Drop Rubber Hose Pressure Drop 15 7 Closed Loop Installation 16 8 Building Entry 18 Pressure Drop Tables 9 Remove screws & drop blower Figure 3. AG electric heat mounting and blower reinstallation. Locate electric heat assembly on pins in discharge panel and insert screws Relocate blower in electric heat assembly in same manner Note: For AG electric heaters remove control box from housing by removing the control box cover and then removing the four (4) screws (do not discard) that hold the control box to the housing. Allow the control box to hang on the wire tie located in the housing flange. After completing step 5 replace the control box on the housing. 14 6 Antifreeze Charging Heat Pump Freezestat Setting Antifreeze Selection Low Voltage control harness is prewired on all distributor class units 9 Figure 2. Blower removal. Auxiliary electric heat power supply knockout opposite air coil Air Coil TABLE OF CONTENTS 7. Route the low voltage harness through the provided ‘pie’ bushing and plug into electric heat control board connector P2 as shown in Figure 4. 8. Install power conduit, Figure 5, through unit corner post knockout and attach conduit directly to the electric heat control box. 1 H&V IOM 97B0046N01 Split IOM 97B0048N01 GSW IOM 97B0008N03 Flow Controller IOM 97B0015N01 ECM Interface Board Operation (50YD Units and 50YB/YC/YE Units with Optional ECM Motor) CXM/DXM CXM/DXM Digital Heat Pump Controllers Application, Operation & Maintenance Instructions 97B0003N08 Revision: 01/10/05 Table of Contents CXM / DXM Control Features Comparison 2 Safety Features Diagnostic Features 12 Part I - CXM Control 3 Unit Operation Description 12 CXM Overview 3 10 Special Application Notes 13 Physical Dimensions and Layout 3 Communications 14 Product Specification 3 Typical Schematic 16 Safety Features 5 Diagnostic Features 6 Part III - CXM/DXM Notes Unit Operation Description 6 CXM/DXM Sensors Thermostats 17 18 CXM and DXM Inputs and Outputs Reference 19 Troubleshooting Chart 20 Typical Schematic 7 Part II - DXM Control 8 DXM Overview 8 Functional Troubleshooting 21 8 Performance Troubleshooting 22 Basic Control Features 9 Revisiom History 24 Field Selectable Inputs 9 Physical Dimensions and Layout GeoDesigner Workbook The ECM fan is controlled by an interface board that converts thermostat inputs and field selectable CFM settings to signals used by the ECM motor controller. Units manufactured before July 2005 have version I (P/N 69243707). Units manufactured after July 2005 have version II (P/N 17B0019N01). Fan speeds are selected with jumpers for version I or via a nine position DIP switch for version II. To take full advantage of the ECM motor features, a multi-stage thermostat should be used (2-stage heat/2-stage cool or 3-stage heat/2-stage cool). Note: Power must be off to the unit for at least three seconds before the ECM motor will recognize a speed change. The motor will recognize a change in the CFM Adjust or dehumidification mode settings while the unit is powered. Cooling settings: 50YB,YC,YD,YE units* Version I Version II 17B0019N01 69243707 Tap HP CFM DIP Switch Setting Jumper SW1 SW2 1 1 ON ON 2 2 ON OFF 3 3 OFF ON 4 4 OFF OFF *50YB & YC units use the same settings for both cooling (normal) CFM and heating CFM. Heating settings: 50YD, YE units* Version I Version II 17B0019N01 69243707 Tap DELAY DIP Switch Setting Jumper SW3 SW4 1 1 ON ON 2 2 ON OFF 3 3 OFF ON 4 4 OFF OFF *This table not used for 50YB, YC units. CFM Adjust settings: 50YB,YC,YD,YE Version II Version I 17B0019N01 69243707 DIP Switch Tap CFM Adj Setting Jumper SW7 SW8 TEST 1 ON ON 2 ON OFF + 3 OFF ON NORM 4 OFF OFF Dehum Mode settings: 50YB,YC,YD,YE Version II Version I 17B0019N01 69243707 DIP Switch Tap Dehumid SW9 Setting Jumper ON NORM pins 1,2 Dehumid pins 2,3 OFF Tech 1 The Following Forms are Enclosed: There are four different airflow settings from lowest airflow rate (speed tap 1) to the highest airflow rate (speed tap 4). The charts below indicate settings for both versions of the ECM interface board, followed by detailed information for each setting. Refrigeration Troubleshooting Form Geo Site Survey Aux/Emerg Heat settings: 50YB,YC,YD,YE Version I Version II 17B0019N01 69243707 Tap AUX CFM DIP Switch Setting Jumper SW5 SW6 1 1 ON ON 2 2 ON OFF 3 3 OFF ON 4 4 OFF OFF Retrofit Questionnaire New Construction Questionnaire Study Guide Retrofit Walkthrough GeoDesigner Worksheet Whole House Worksheet WARNING! When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise caution when working with energized equipment. Geothermal Heat Pump Installation and Service Technician Training Cooling settings: The cooling setting determines the cooling (normal) CFM for all units with ECM motor. Cooling (normal) setting is used when the unit is not in dehumidification mode. This setting also determines the heating CFM for GT-G (50YC) and GT-X (50YB) units. Tap 1 is the lowest CFM setting, while tap 4 is the highest CFM setting. To avoid air coil freeze-up, tap 1 may not be used if the dehumidification mode is selected. Consult specifications catalog for the specific unit series and model to correlate speed tap setting to airflow in CFM. Average Depth Heating settings: The heating setting determines the heating CFM for GT-PX (50YD) and GT-PG (50YE) units. This setting is not used for GT-G (50YC) and GT-X (50YB) units. Tap 1 is the lowest CFM setting, while tap 4 is the highest CFM setting. Consult specifications catalog for the specific unit series and model to correlate speed tap setting to airflow in CFM. 2 ft 1 ft 1 ft CFM Adjust settings: The CFM adjust setting allows four selections. The NORM setting is the factory default position. The + or – settings adjust the airflow by +/- 15%. The +/- settings are used to “fine tune” airflow adjustments. The TEST setting runs the ECM motor at 70% torque, which causes the motor to operate like a standard PSC motor, and disables the CFM counter. Average Depth Six- Pipe Backhoe Auxiliary/Emergency Heat settings: The auxiliary/emergency heat setting determines the CFM when the unit is in auxiliary heat or emergency heat mode. This setting is used for residential units with internal electric heat. When auxiliary electric heat is energized (i.e. compressor and electric heat), the greater of the auxiliary/emergency or heating setting will be used. A “G” (fan) signal must be present from the thermostat for electric heat to operate. Consult the specifications catalog for the specific unit series and model to correlate speed tap setting to airflow in CFM. 19” Pitch 8 foot of pipe per foot of trench One V ert ical U- T ube The enclosed series of worksheets and forms are an assortment to be used by dealers for properly documenting unit performance data, calculating heating and cooling loads for homes, and other related items. 2/99 Please feel free to make copies as needed. CXM/DXM AOM 97B0003N08 ECM Motor IOM 97B0044N01 GeoDesigner Workbook RP205 Tech 1 Study Guide RP252 AG Electric Heat 97B0005N02 Bryant Residential Literature Bryant offers a variety of literature to assist Dealers and Distributors with the sale and application of Bryant Geothermal Heating and Cooling Systems. To better understand the uses and benefits of each piece, a thumbnail view is provided below. Specification and Service Literature iÌ iÀ>Ê«Ê *«}Ê «iÌà Á Flow Controller™ iÀ}ÞÊEÊ-ÞÃÌiÊ>ÞÃÃÊ-vÌÜ>Ài Geothermal Loop Pumps iiÃ}iÀ } Ê*iÀvÀ>ViÊÓÊV Ê*i>Ìi`Ê ,6Ê££ÊÀÊÌiÀ i>ÌÕÀiÃÊ>`ÊiiwÌÃÊÕ`i The Bryant Advantage... E-Coated Air Coils Residential Series Figure 1: A cut-away drawing of the GT-PX’s 2 inch MERV 11 Air Filter The all new Bryant GT-PX geothermal heating and cooling system sets the standard for efficiency and indoor air quality. Provided as a standard feature for the new GT-PX Series is a 2 inch pleated air filter utilizing state-of-the-art, “shaped fiber” media technology. This new technology provides high performance filtration with low pressure drop for energy efficiency. The filtration system offers significantly higher particulate removal efficiency than regular pleated filters and achieves a MERV 11 (Minimum Efficiency Reporting Value) rating under the ASHRAE (American Society of Heating, Refrigerating and Air Conditioning Engineers) 52.2 test standard. Consumer Sales Literature Die Cut Frame GT-X Series GT-X Unit Insulated line sets Water Heater Flow Controller Return Plenum ME Bryant’s new filtration media for the GT-PX Series incorporates 100% synthetic fibers which are electrostatically charged, thermally bonded and are manufactured in an engineered gradient structure that creates a dual layer media. The thermally bonded fibers do not absorb moisture and will not support microbial growth. The dual layer fiber construction supports high dust holding capacity and long filter service life. The filter media is laminated to a heavy-duty, galvanized, rust resistant metal backing that stabilizes the media during operation (see figure 1). The pleats are formed in a radial configuration to ensure proper dust loading. The pleated media pack is adhered to the peripheral interior of a heavy-duty, beverage board, die cut frame to prevent air bypass. The beverage board frame creates a double-wall thickness around the perimeter of the filter. RV 11 Optional Hot Water Generator with Internal Pump Double-Wall Beverage Board GT-PX Packaged Unit Expanded Metal Figure 2: Cross section view of Intrepid Media magnified 30X GT-G Packaged Unit Low filter pressure drop decreases fan Watts and increases overall system efficiency. Figure 3 shows Bryant’s filter pressure drop. Figure 5 compares this extremely low pressure drop to those of our competitors. In many cases, increased ductwork sizing will be required to make up for the high pressure drop of competitors’ filters. Geothermal Loop Pipe BR130 Water Heater Optional Hot Water Generator with Internal Pump Bryant GT-PX Series 2 inch pleated filters incorporate shaped fiber filtration media. Shaped fiber media technology (see figure 2) utilizes an engineered gradient structure, enhanced by an electrostatic charge. Combined, these features provide high initial and sustained filtration efficiency for excellent performance. Regular pleated filters may take several days or weeks to gradually become more efficient as the filter gets dirty, but the GT-PX Series filter offers high initial and sustained efficiency from the start. i>ÌÕÀiÃÊ>`Ê*iÀvÀ>ViÊÕ`i Insulated line sets Flow Controller Return Plenum Electrostatically Enhanced 100% Synthetic Media Insulated line sets GT-G Series Water Heater Flow Controller Return Plenum Optional Hot Water Generator with Internal Pump GT-PX Series MERV values are based upon the filter’s efficiency on twelve particle size ranges from 0.3 to 10 microns (see figure 4). The filter is challenged with an aerosol of potassium chloride. Sampling is taken on the upstream and downstream sides of the filter to determine the efficiency on each of the twelve particle size ranges. Standard ASHRAE synthetic test dust is used to load the filter to accelerate the increase in resistance. The filter is challenged and the efficiency calculated six times over the duration of the test as resistance rises. The MERV value is based on the lowest efficiency of the six readings, not the average or highest value. Photo provided by Kimberly-Clark MERV 11 Air Filter BR134 GeoDesigner BR131 Flow Controller BR129 Unit Specifications Unit Specifications Unit Specifications Horizontal and Vertical Packaged Systems Vertical and Horizontal Two-Stage Puron® Systems Vertical and Horizontal Single-Stage Puron® Systems Features and Performance Guide Features and Performance Guide i>ÌÕÀiÃÊ>`Ê*iÀvÀ>ViÊÕ`i E-Coated Air Coils BR127 Genesis Water-to-Water (GSW) Series Submittal Data Models GSW036 - 120 60Hz - R22 GT-G Brochure BR118 Family Folder BR116 GT-PX Brochure BR120 GT-PG Brochure BR132 SUBMITTAL DATA Unit Designation: English Language/I-P Units GT-S Brochure BR119 Job Name: GEOTHERMAL SPLIT SYSTEMS Architect: Engineer: Contractor: GT-G 50YC Series Geothermal Heating and Cooling System Sizes 018-070 PERFORMANCE DATA GT-PG 50YE Series Geothermal Heating and Cooling System Sizes 018-070 GT-PX 50YD Series Geothermal Heating and Cooling System Sizes 026-064 Cooling Capacity: Btuh EER: Heating Capacity: Rev.: 08/18/05D Btuh COP: BRYANT Ambient Air Temp: °F Entering Water Temp (Clg): INDOOR & OUTDOOR SPLIT GEOTHERMAL HEATING AND COOLING COMFORT SYSTEMS °F Entering Water Temp (Htg): °F Entering Air Temp: GT-PX INDOOR SPLIT (50YDS) SERIES - SIZES 026-064 GT-G INDOOR SPLIT (50YCS) SERIES - SIZES 018-060 GT-S OUTDOOR SPLIT (38WQS) SERIES - SIZES 018-060 /*8 /Ü-Ì>}iÊiÌ iÀ> i>Ì}ÊEÊ }Ê-ÞÃÌià (lb) ELECTRICAL DATA } Ê*iÀvÀ>ViÊÓ»Ê*i>Ìi`ÊÌiÀÊ ME RV Power Supply: 11 ,6ÊÃÊ>Ê`ÕÃÌÀÞÊÃÌ>`>À`ÊÀ>Ì}]ÊÜ V Ê `V>ÌiÃÊ>ÊwÌiÀ½ÃÊ>LÌÞÊÌÊÌÀ>«Ê«>ÀÌViÃÊ vÀÊÌ iÊ>ÀÊÜiÊLÀi>Ì i°ÊÊ,iÃ`iÌ>ÊwÌiÀÃÊ ÌÞ«V>ÞÊ>ÀiÊÀ>Ìi`ÊÊÌ iÊÀ>}iÊvÊ,6Ê£ ££°ÊÊ} iÀÊÀ>Ì}ÃÊ`V>ÌiÊÀiÊivwViÌÊ wÌiÀðÊÊ,6ÊëwiÃÊÞÕÀÊà ««}Ê iÝ«iÀiVi°Ê9ÕÊV>ÊV«>ÀiÊ«À`ÕVÌÃÊ >`Ê>iÊ>ÊvÀi`ÊV ViÊL>Ãi`ÊÊÌ iÊ «iÀvÀ>ViÊvÊ«À`ÕVÌðÊÊ} iÀÊ,6Ê À>Ì}ÃÊÌÀ>«ÊÀiÊvÊÌ iÊÃ>iÀÊ«>ÀÌViÃÊ ÊÌ iÊ>À]Êi>`}ÊÌÊ>Ê i>Ì iÀÊ`ÀÊ iÛÀiÌ° LC260 Pollen & Spores Filter Efficiencies GT-G Catalog BR102 Tobacco Smoke Viruses 0.01 0.1 1.0 10 100 Particle Size (Microns) A pencil point is 200 microns. The diameter of a human hair is 70-100 microns. Bryant GT-PX MERV 11 Filter Typical MERV 8 Filter 40% Typical MERV 6 Filter 20% 0.02 Typical MERV 4 Filter 1.0 Particle Size (Microns) 10 GT-PX Catalog BR123 GT-PG Catalog BR133 Split Systems Catalog BR134 GSW Submittal LC260 7 >ÌÊ>ÌiÀ>ÊÃÊÌ iÊwÌiÀ¶ÊÊ ÀÞ>ÌÊ,6Ê££Ê«i>Ìi`ÊwÌiÀÃÊÕÃiÊ>ÊVL>ÌÊvÊ>`Û>Vi`Ê`iÃ}Ê V«iÌÃÊÕÃ}Ê>ÊVL>ÌÊvÊiiVÌÀÃÌ>ÌV>ÞÊV >À}i`Ê£ää¯Ê ÃÞÌ iÌVÊi`>°Ê/ iÊwÌiÀÊÕÃiÃÊ>Ê`Õ>Ê >ÞiÀÊvÊwLiÀÊÌÊÃÕ««ÀÌÊ } Ê`ÕÃÌÊ `}ÊV>«>VÌÞÊ>`Ê}ÊwÌiÀÊÃiÀÛViÊ vi°Ê/ iÊwLiÀÃÊ`ÊÌÊ>LÃÀLÊÃÌÕÀiÊ >`ÊÜÊÌÊÃÕ««ÀÌÊVÀL>Ê}ÀÜÌ ° ÇÎääÊ-°7°Ê{{Ì Ê-ÌÀiiÌ IÊ -,ÊiÀV>Ê-ViÌÞÊvÊi>Ì}]Ê,ivÀ}iÀ>ÌÊ>`Ê "> >Ê ÌÞ]Ê"ÊÇ룂 ÀÊ `Ì}Ê}iiÀîÊxÓ°ÓÊÌiÃÌÊÃÌ>`>À`ð * i\Ê{äx®ÊÇ{xÓÓä >Ý\Ê{äx®ÊÇ{xÈÈÓä Horizontal & Vertical Packaged Products Split Products GC ÀÞ>ÌÊÜÀÃÊVÌÕ>ÞÊÌÊ«ÀÛiÊÌÃÊ«À`ÕVÌðÊÃÊ>ÊÀiÃÕÌ]ÊÌ iÊ`iÃ}Ê>`ÊëiVwV>ÌÃÊvÊi>V Ê«À`ÕVÌÊ>ÌÊÌ iÊÌiÊvÊÀ`iÀÊ>ÞÊLiÊV >}i`ÊÜÌ ÕÌÊÌViÊ>`Ê>ÞÊÌÊLiÊ>ÃÊ`iÃVÀLi`Ê iÀi°Ê*i>ÃiÊVÌ>VÌÊÀÞ>̽ÃÊ ÕÃÌiÀÊ-iÀÛViÊi«>ÀÌiÌÊ>ÌÊ£{äxÇ{xÓÓäÊvÀÊëiVwVÊvÀ>ÌÊÊÌ iÊVÕÀÀiÌÊ`iÃ}Ê>`ÊëiVwV>ÌðÊ-Ì>ÌiiÌÃÊ>`ÊÌ iÀÊvÀ>ÌÊVÌ>i`Ê iÀiÊ>ÀiÊÌÊiÝ«ÀiÃÃÊÜ>ÀÀ>ÌiÃÊ>`Ê`ÊÌÊvÀÊÌ iÊL>ÃÃÊvÊ>ÞÊL>À}>ÊLiÌÜiiÊÌ iÊ«>ÀÌiÃ]ÊLÕÌÊ>ÀiÊiÀiÞÊÀÞ>̽ÃÊ«ÊÀÊVi`>ÌÊvÊÌÃÊ«À`ÕVÌð ,£ÓxÊ Rev.: 08/18/05D Mold/Fungal Spores Bacteria Pet Dander 0.001 60% Hz Dust Particles ÀÞ>ÌÊ,6Ê££Ê«i>Ìi`ÊwÌiÀÃÊvviÀÊ Ì iÊÜiÃÌÊÀiÃÃÌ>ViÊÌÊ>ÀyÜÊvÊ>ÞÊ V«>À>LiÊwÌiÀ}ÊÃÞÃÌi°ÊÊiV>ÕÃiÊÃÌÊ } ÊivwViVÞÊwÌiÀ}ÊÃÞÃÌiÃÊÀiµÕÀiÊ>ÊiÝÌiÀ>ÊV>LiÌÊvÀÊÃÌ>>ÌÊÊÌ iÊ `ÕVÌÜÀ]Ê>ÀyÜÊV>ÊLiÊVÃÌÀ>i`ÊLÞÊÌ iÊÃ>iÀÊÃâiÊvÊÌ iÊwÌiÀÊV>LiÌ°ÊÊ/ iÊÀÞ>ÌÊwÌiÀ}ÊÃÞÃÌiÊÃÊ«>ÀÌÊvÊÌ iÊÕÌÊÌÃiv°ÊÊ / iÊÃÕÀv>ViÊ>Ài>ÊvÊÌ iÊwÌiÀÊÌ iÀivÀiÊÃÊÌÊÀiÃÌÀVÌi`ÊÌÊÌ iÊ`ÕVÌÜÀÊViVÌÊÃâi°ÊÊ/ iÊi`ÊÀiÃÕÌÊÃÊ>ÊwÌiÀÊÌ >ÌÊÃÊ>À}iÀÊ Ì >ÊÌÞ«V>ÊwÌiÀÃ]ÊV>ÕÃ}ÊÕV ÊÜiÀÊÀiÃÃÌ>ViÊÌÊ>ÀyÜ°ÊÊ*ÕÃ]Ê ÀiÊÃÕÀv>ViÊ>Ài>Ê i«ÃÊiÝÌi`ÊwÌiÀÊvi° 80% Phase Maximum Overcurrent Protection: ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein. Please contact ClimateMaster's Customer Service Department at 1-405-745-6000 for specific information on the current design and specifications. Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties, but are merely ClimateMaster's opinion or commendation of its products. The latest version of this document is available at www.climatemaster.com. Typical Particle Size of Household Contaminants 7 >ÌÊ>LÕÌÊÀiÃÌÀVÌi`Ê>ÀyÜÊ ÜÌ Ê } ÊivwViVÞÊwÌiÀö 100% Volts Minimum Circuit Ampacity: 7 >ÌÊÃÊ,6¶ÊÊ GT-PX Technical Brochure BR131 CFM Operating Weight: / iÊiÜÊÀÞ>ÌÊ/*8Ê}iÌ iÀ>Ê i>Ì}Ê>`ÊV}ÊÃÞÃÌiÊÃiÌÃÊÌ iÊ ÃÌ>`>À`ÊvÀÊivwViVÞÊ>`Ê`ÀÊ>ÀʵÕ>ÌÞ°ÊÊ*ÀÛ`i`Ê>ÃÊ>ÊÃÌ>`>À`Ê Ý«>`i`ÊiÌ>ÊL>V}]ÊiiVÌÀÃÌ>ÌV>ÞÊV >À}iÃ]Ê vi>ÌÕÀiÊÃÊ>Êӻʫi>Ìi`Ê>ÀÊwÌiÀÊÕÌâ}ÊÃÌ>ÌivÌ i>ÀÌÊÌiV }Þ°ÊÊ £ää¯ÊÃÞÌ iÌVÊi`> / iÊwÌÀ>ÌÊÃÞÃÌiÊvviÀÃÊÃ}wV>ÌÞÊ } iÀÊivwViVÞÊÌ >ÊÀi}Õ>ÀÊ «i>Ìi`ÊwÌiÀÃÊ>`Ê>V iÛiÃÊ>Ê,6Ê££ÊÕÊvwViVÞÊ,i«ÀÌ}Ê6>Õi®ÊÀ>Ì}°IÊÊ*ÀÌiVÌ}Ê`ÀÊ>ÀʵÕ>ÌÞÊÀiµÕÀiÃÊ wÌÀ>ÌÊvÊL>VÌiÀ>]ÊÃi]Ê`ÕÃÌ]Ê>`ÊÌ iÀÊ>ÀLÀiÊVÌ>>ÌðʫÀÛ}ÊÌ iÊivwViVÞÊvÊ`ÀÊ>ÀÊwÌiÀÃÊV>Ê i«Ê Ì}>ÌiÊÌ iÊ i>Ì ÊivviVÌÃÊvÊ>ÀÊ«ÕÌ>ÌÃÊ>`Ê«ÀÛiÊ`ÀÊ>ÀʵÕ>ÌÞ° i>ÌÕÀiÃÊ>`Ê*iÀvÀ>ViÊÕ`i °F Airflow: ^ÊÀÞ>ÌÊÓää{ MERV 11 Air Filter BR125 GT-PX (50YD) Two-Stage Puron® Series GT-PG (50YE) Single-Stage Puron® Series GT-G (50YC) Packaged R22 Series GT-PX Split (50YDS) Series GT-G Split (50YCS) Series GT-S Split (38WQS) Series Residential Horizontal & Vertical Packaged Geothermal Heat Pumps Indoor and Outdoor Split Geothermal Heat Pumps Installation, Operation & Maintenance Instructions 97B0046N01 Revision: 07/19/05D Installation, Operation & Maintenance Instructions 97B0048N01 Revision: 08/10/05D INSTALLED BY: Installation, Operation & Maintenance Instructions AG Series Electric Heaters Flow Controller TM Genesis Series GSW036, 060 & 120 Water To Water Heat Pumps Internal Auxiliary Electric Heat Installation, Operation & Maintenance Instructions GEOTHERMAL PUMPING MODULE Revision 3/18/04 INSTALLED BY: Flow Controller 2 Overview The AG Series Auxiliary Electric Heat mounts internally in upflow (Figure 1) or downflow units and mounts directly on the blower outlet of horizontal units (Figure 6). Note the model compatibility Table 2. Horizontal units are rated for zero clearance at the unit and 1" clearance for first three feet of duct, vertical units rated for zero clearance for both unit and duct. Downflow units can not be located directly over a discharge register. The discharge plenum must make a 90° turn after leaving the unit and be constructed from non combustible material. The AG electric heat contains a four stage relay control board which activates the elements directly via an internally wired low voltage harness. Low voltage signals (W1 and W2) are staged from the CXM or DXM control of the unit. Installation, Operation & Maintenance Instructions 8/00 Clear Revision: 06/03 Vertical Upflow or Downflow Installation Table of Contents Model Nomenclature Table of Contents 2 Low Water Temperature Cutout Selection 31 Model Nomenclature 2 Power Wiring 29 Storage 3 Water Valve Wiring 32 Safety 3 Electrical - Low Voltage Wiring 30-32 Pre-Installation 3 Thermostat Wiring 33 Storage 4 Low Water Temperature Cutout Selection 32 Physical Data Unit Dimensions Horizontal Unit Installation 4-5 ECM Blower Control 6-14 Blower Data 34-35 Pre-Installation 36-38 Physical Data 4 Water Valve Wiring 5 Thermostat Wiring 32 Electrical Wiring Schematics 39-42 Unit Dimensions 6-7 Electrical Wiring Schematics 33-35 17 CXM Controls 43 Equipment Selection 8-10 CXM Controls 36-38 Condensate Piping Installation 18 CXM Safety Control Reset 44-45 Air Coil Match-ups 8-9 CXM Safety Control Reset 37 Duct System Installation 18 Unit Start-Up and Operating Conditions 46 Air Handler Selection Vertical Unit Installation 19 Unit and System Checkout Procedure 47 10 Unit Start-Up and Operating Conditions 39-40 Water Connections 12-13 Unit and System Checkout Procedure 40 Water Connections 21 Unit Start-Up Procedure 47-48 Ground Loop Applications 13-15 Unit Start-Up Procedure 40-41 Ground Loop Applications 21-22 Coax Pressure Drop Table 49 Open Loop - Ground Water Systems 16-17 Coax Pressure Drop Table 42 23-24 Operating Pressures 50-53 Operating Pressures Water Quality Standards Hot Water Generator Electrical - Line Voltage Water Quality Standards 17 54 Refrigeration Installation 18-23 Preventive Maintenance 55-56 Lineset Information 18 Troubleshooting 24-25 Functional & Performance Troubleshooting 48-49 25 Preventive Maintenance 26-27 Troubleshooting 28-29 Functional & Performance Troubleshooting 57-58 Internal Hot Water Generator Figure 1. Typical vertical unit installation. 32 15 Field Conversion of Air Discharge Open Loop - Ground Water Systems 1. Disconnect power to the unit 2. Remove blower access panels. 3. Clip wire-tie holding electric heat low voltage 3-wire harness to discharge panel stiffener. Refer to Figure 1. 4. Remove blower mounting screws and then drop down blower assembly as shown in Figure 2. Removal of blower wires should not be necessary. 5. Install electric heat in discharge flange where blower assembly has been removed using provided screws as shown In Figure 3. 6. Re-install blower assembly, Figure 3, into electric heat assembly using blower mounting screws. Check blower wiring for proper wiring connections. Electric Heat Assembly 43-44 46-47 29-30 Refrigerant Circuit Diagram 59 Hot Water Generator Module 26-27 Refrigerant Circuit Diagram 50 31 Warranty 63 Electrical - Line Voltage 28-29 Warranty 51 Earth Loop Pressurization 2 Flow Controller Start-Up 10 Piping Installation 3 Pump Cartridge Replacement 10 11 Flow Controller Description 45 Power Wiring Electrical - Low Voltage Wiring 2 Flow Controller Mounting Electrical Wiring 4 Closed Loop Design Flushing the Earth Loop 5 Polyethylene Pressure Drop Rubber Hose Pressure Drop 15 7 Closed Loop Installation 16 8 Building Entry 18 Pressure Drop Tables 9 Remove screws & drop blower Figure 3. AG electric heat mounting and blower reinstallation. Locate electric heat assembly on pins in discharge panel and insert screws Relocate blower in electric heat assembly in same manner Note: For AG electric heaters remove control box from housing by removing the control box cover and then removing the four (4) screws (do not discard) that hold the control box to the housing. Allow the control box to hang on the wire tie located in the housing flange. After completing step 5 replace the control box on the housing. 14 6 Antifreeze Charging Heat Pump Freezestat Setting Antifreeze Selection Low Voltage control harness is prewired on all distributor class units 9 Figure 2. Blower removal. Auxiliary electric heat power supply knockout opposite air coil Air Coil TABLE OF CONTENTS 7. Route the low voltage harness through the provided ‘pie’ bushing and plug into electric heat control board connector P2 as shown in Figure 4. 8. Install power conduit, Figure 5, through unit corner post knockout and attach conduit directly to the electric heat control box. 1 H&V IOM 97B0046N01 Split IOM 97B0048N01 GSW IOM 97B0008N03 Flow Controller IOM 97B0015N01 ECM Interface Board Operation (50YD Units and 50YB/YC/YE Units with Optional ECM Motor) CXM/DXM CXM/DXM Digital Heat Pump Controllers Application, Operation & Maintenance Instructions 97B0003N08 Revision: 01/10/05 Table of Contents CXM / DXM Control Features Comparison 2 Safety Features Diagnostic Features 12 Part I - CXM Control 3 Unit Operation Description 12 CXM Overview 3 10 Special Application Notes 13 Physical Dimensions and Layout 3 Communications 14 Product Specification 3 Typical Schematic 16 Safety Features 5 Diagnostic Features 6 Part III - CXM/DXM Notes Unit Operation Description 6 CXM/DXM Sensors Thermostats 17 18 CXM and DXM Inputs and Outputs Reference 19 Troubleshooting Chart 20 Typical Schematic 7 Part II - DXM Control 8 DXM Overview 8 Functional Troubleshooting 21 8 Performance Troubleshooting 22 Basic Control Features 9 Revisiom History 24 Field Selectable Inputs 9 Physical Dimensions and Layout GeoDesigner Workbook The ECM fan is controlled by an interface board that converts thermostat inputs and field selectable CFM settings to signals used by the ECM motor controller. Units manufactured before July 2005 have version I (P/N 69243707). Units manufactured after July 2005 have version II (P/N 17B0019N01). Fan speeds are selected with jumpers for version I or via a nine position DIP switch for version II. To take full advantage of the ECM motor features, a multi-stage thermostat should be used (2-stage heat/2-stage cool or 3-stage heat/2-stage cool). Note: Power must be off to the unit for at least three seconds before the ECM motor will recognize a speed change. The motor will recognize a change in the CFM Adjust or dehumidification mode settings while the unit is powered. Cooling settings: 50YB,YC,YD,YE units* Version I Version II 17B0019N01 69243707 Tap HP CFM DIP Switch Setting Jumper SW1 SW2 1 1 ON ON 2 2 ON OFF 3 3 OFF ON 4 4 OFF OFF *50YB & YC units use the same settings for both cooling (normal) CFM and heating CFM. Heating settings: 50YD, YE units* Version I Version II 17B0019N01 69243707 Tap DELAY DIP Switch Setting Jumper SW3 SW4 1 1 ON ON 2 2 ON OFF 3 3 OFF ON 4 4 OFF OFF *This table not used for 50YB, YC units. CFM Adjust settings: 50YB,YC,YD,YE Version II Version I 17B0019N01 69243707 DIP Switch Tap CFM Adj Setting Jumper SW7 SW8 TEST 1 ON ON 2 ON OFF + 3 OFF ON NORM 4 OFF OFF Dehum Mode settings: 50YB,YC,YD,YE Version II Version I 17B0019N01 69243707 DIP Switch Tap Dehumid SW9 Setting Jumper ON NORM pins 1,2 Dehumid pins 2,3 OFF Tech 1 The Following Forms are Enclosed: There are four different airflow settings from lowest airflow rate (speed tap 1) to the highest airflow rate (speed tap 4). The charts below indicate settings for both versions of the ECM interface board, followed by detailed information for each setting. Refrigeration Troubleshooting Form Geo Site Survey Aux/Emerg Heat settings: 50YB,YC,YD,YE Version I Version II 17B0019N01 69243707 Tap AUX CFM DIP Switch Setting Jumper SW5 SW6 1 1 ON ON 2 2 ON OFF 3 3 OFF ON 4 4 OFF OFF Retrofit Questionnaire New Construction Questionnaire Study Guide Retrofit Walkthrough GeoDesigner Worksheet Whole House Worksheet WARNING! When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise caution when working with energized equipment. Geothermal Heat Pump Installation and Service Technician Training Cooling settings: The cooling setting determines the cooling (normal) CFM for all units with ECM motor. Cooling (normal) setting is used when the unit is not in dehumidification mode. This setting also determines the heating CFM for GT-G (50YC) and GT-X (50YB) units. Tap 1 is the lowest CFM setting, while tap 4 is the highest CFM setting. To avoid air coil freeze-up, tap 1 may not be used if the dehumidification mode is selected. Consult specifications catalog for the specific unit series and model to correlate speed tap setting to airflow in CFM. Average Depth Heating settings: The heating setting determines the heating CFM for GT-PX (50YD) and GT-PG (50YE) units. This setting is not used for GT-G (50YC) and GT-X (50YB) units. Tap 1 is the lowest CFM setting, while tap 4 is the highest CFM setting. Consult specifications catalog for the specific unit series and model to correlate speed tap setting to airflow in CFM. 2 ft 1 ft 1 ft CFM Adjust settings: The CFM adjust setting allows four selections. The NORM setting is the factory default position. The + or – settings adjust the airflow by +/- 15%. The +/- settings are used to “fine tune” airflow adjustments. The TEST setting runs the ECM motor at 70% torque, which causes the motor to operate like a standard PSC motor, and disables the CFM counter. Average Depth Six- Pipe Backhoe Auxiliary/Emergency Heat settings: The auxiliary/emergency heat setting determines the CFM when the unit is in auxiliary heat or emergency heat mode. This setting is used for residential units with internal electric heat. When auxiliary electric heat is energized (i.e. compressor and electric heat), the greater of the auxiliary/emergency or heating setting will be used. A “G” (fan) signal must be present from the thermostat for electric heat to operate. Consult the specifications catalog for the specific unit series and model to correlate speed tap setting to airflow in CFM. 19” Pitch 8 foot of pipe per foot of trench One V ert ical U- T ube The enclosed series of worksheets and forms are an assortment to be used by dealers for properly documenting unit performance data, calculating heating and cooling loads for homes, and other related items. 2/99 Please feel free to make copies as needed. CXM/DXM AOM 97B0003N08 ECM Motor IOM 97B0044N01 GeoDesigner Workbook RP205 Tech 1 Study Guide RP252 AG Electric Heat 97B0005N02 RESIDENTIAL LITERATURE Unit Specifications Horizontal & Vertical Packaged Products Horizontal and Vertical Packaged Systems GT-PX (50YD) Two-Stage Puron® Series GT-PG (50YE) Single-Stage Puron® Series GT-G (50YC) Packaged R22 Series Residential Horizontal & Vertical Packaged Geothermal Heat Pumps Installation, Operation & Maintenance Instructions 97B0046N01 Revision: 07/19/05D GT-G 50YC Series Geothermal Heating and Cooling System Sizes 018-070 Table of Contents Model Nomenclature Storage Pre-Installation GEOTHERMAL HEATING AND COOLING COMFORT SYSTEMS SM 7300 S.W. 44th Street Oklahoma City, OK 73179 Phone: 405-745-2920 Fax: 405-745-6620 SM *BR141* BR141 © Bryant, Inc. 2005 Rev.: 11/09/05D Low Water Temperature Cutout Selection 3 Water Valve Wiring 31 32 3 Thermostat Wiring 33 4-5 ECM Blower Control 34-35 Unit Dimensions 6-14 Blower Data 36-38 Horizontal Unit Installation 15 Electrical Wiring Schematics 39-42 Field Conversion of Air Discharge 17 CXM Controls 43 18 Condensate Piping Installation BRYANT 2 Physical Data CXM Safety Control Reset 44-45 Duct System Installation 18 Unit Start-Up and Operating Conditions 46 Vertical Unit Installation 19 Unit and System Checkout Procedure 47 Water Connections 21 Unit Start-Up Procedure 47-48 49 Ground Loop Applications 21-22 Coax Pressure Drop Table Open Loop - Ground Water Systems 23-24 Operating Pressures Water Quality Standards 25 Preventive Maintenance 50-53 54 Hot Water Generator 26-27 Troubleshooting Electrical - Line Voltage 28-29 Functional & Performance Troubleshooting 57-58 Power Wiring 29-30 Refrigerant Circuit Diagram 59 55-56 Electrical - Low Voltage Wiring 31 Warranty 63