AWMI Annual Conference Automotive Supply Chain John Hollander
Transcription
AWMI Annual Conference Automotive Supply Chain John Hollander
N.D.AUTO 2013 AWMI Annual Conference Automotive Supply Chain John Hollander Vice President of Automotive Leadership In Steel Processing SINCE 1971 2013 STEELTECHNOLOGIES.COM 1 Company Profile N.D.AUTO 2013 • 2013 STEELTECHNOLOGIES.COM Established: – 1971 (Listed on NASDAQ from 1985 – 2007) – 2007 Merged with Mitsui in June – 2010 Steel Technologies LLC formed – Parent companies Mitsui-Nucor 50/50 joint venture • Headquarters: Louisville, Kentucky • Ranking: In the top 10 largest service centers in North America. • Volume: 3.10 Million Tons (FY 2012) • Sales: $2.04 Billion (FY 2012) 2 N.D.AUTO 2013 End Market & Capabilities Sales by End Market 2012 Others 13% Automotive direct domestic 16% Agricultural / Lawn Garden 7% Non -Auto 36% Automotive 64% Appliance / HVAC 16% Automotive supply 24% 2013 STEELTECHNOLOGIES.COM Automotive direct New domestic 24% Capabilities • • • • • • • • • • • • Slitting Cold Reduction Pickling Annealing 1st Operation Blanking Automotive Exposed Blanking & Inspection Cut-to-Length Oscillating Coils Edging Supply Chain Management (SCM) Technical Support 24/7 Customer Internet Services • • • • • • • Internet Access View Open Orders Release Products Material Certifications Item forecast & usage Deliver real time information Reduce non-value added tasks 3 N.D.AUTO 2013 North America Platform USA 14, CANADA 2, MEXICO 5 (+ 2 New location) DKP - Woodhaven, MI Woodstock, Ontario, CA Portage, IN Crawfordsville, IN Cambridge, Ontario, CA Greensburg, IN Canton, MI KMP - Jeffersonville, IN Cleveland, OH Louisville, KY (HQ) Ottawa, OH Murfreesboro, TN Ghent, KY Eminence, KY Juarez, MX Berkeley, SC Matamoros, MX Decatur, AL Monterrey, MX Madison, MS Pesqueria/ Monterrey (New Plant), MX Saltillo, MX Celaya (New Plant), MX Puebla, MX Steel Technologies Steel Technologies J/Vs (Former Kasle Steel) Steel Technologies Mexico New Location 2013 STEELTECHNOLOGIES.COM 4 4 N.D.AUTO 2013 Blanking 19 Presses in 6 Locations Exposed Automotive Blanking – Largest in North America through acquisition of Kasle Steel in 2006 Cleveland, OH DKP - Woodhaven, MI Cleveland, OH Greensburg, IN 1500 Ton Ravne Press Eminence, KY KMP - Jeffersonville, IN Murfreesboro, TN Berkeley, SC Juarez, MX Madison, MS Decatur, AL Monterrey, MX Locations with Press Blank Matamoros, MX 2013 STEELTECHNOLOGIES.COM Locations with CTL or Multi-Blank 5 5 N.D.AUTO 2013 CR Strip Cold Rolled Strip Leadership position in niche value added segment Unique processing capabilities Precision application with key end use customers Cold Roll Strip Facilities Canton, MI Portage, IN Cleveland, OH Ottawa, OH Automotive Applications Eminence, KY Monterrey, MX Louisville, KY (HQ) (Transmission (Clutch) Plates) (Engine Bearings) Steel Technologies Strip Facilities (Seat Tracks) 2013 STEELTECHNOLOGIES.COM (Seat Adjusters) (Clutch Guides) 6 N.D.AUTO 2013 【Profile】 Mexico Coverage Juarez 1987 Establishment of “Transformadora y Comercializadora de Metales, S.A. de C.V.” (TYCOME) Matamoros Monterrey Pesqueria(New Plant) 1994 Partnered with Steel Tech Inc with a 80/20% ownership. Later selling the remaining portion to Steel Tech Inc. Saltillo 200km 400km ※One of the largest independent service center for flat products in Mexico with 7 locations. Celaya (New Plant) 400km HQ: San Pedro Garza Garcia, Nuevo León Representative: Carlos A. Von Rossum G. 2013 STEELTECHNOLOGIES.COM Process Facility JIT Storage Facility 200km Puebla New Facility 7 EPS N.D.AUTO 2013 EPS® (Eco Pickled Surface) A new eco-friendly, “green” alternative to traditional acid pickling. Line Length ~ 263 ft. (80m) GREEN Technology – The EPS process has NO environmental impact, uses NO hazardous hydrochloric acid, and has no contaminated water wastes inherent with acid pickling operations. The EPS Slurry process produces a clean, uniform surface and mitigates common mill imperfections such as pitting, roll marks or silicon streaks. The EPS process offers customized surface topography for better paint adhesion and galvanizing – a feature not possible with conventional acid pickling. The EPS process produces a clean rust resistant product reducing the need for protective oil (RP oil can be applied depending on customers requirements). • EPS® is a registered trademark of The Material Works, LTD • http://www.epsprocess.com 2013 STEELTECHNOLOGIES.COM 8 N.D.AUTO 2013 Steel Tech Advantages 1. Automotive Experience (26 yrs w/ New Domestic, 35 yrs w/ Domestic) 2. Supply Chain Management w/ Network of Facilities 3. Experienced Team Members & Market Coverage (Sales & Technical Support) 4. Value Recognition (Steel Mill, OEM ,Tier 1 +) 5. Valuable Capabilities (Specialty Cold Rolled Strip & Exposed Automotive Blanking) 6. Global Sourcing & Global Network 2013 STEELTECHNOLOGIES.COM N.D.AUTO 2013 North American Vehicle Production 20.0 18.0 16.2 Million Units 16.0 16.8 17.4 17.8 17.8 2016 2017 15.4 14.0 13.1 12.6 11.9 12.0 10.0 8.6 8.0 6.0 4.0 2.0 0.0 2008 2009 2010 2011 2012 2013 2014 2015 Source: Ward’s Automotive & IHS (forecast) 2013 STEELTECHNOLOGIES.COM 10 N.D.AUTO 2013 2013 STEELTECHNOLOGIES.COM Automotive Position 11 N.D.AUTO 2013 Steel Producers 2013 STEELTECHNOLOGIES.COM Steel Technologies Supply Chain Role Steel Processors End Market 12 N.D.AUTO 2013 Steel Technologies Supply Chain Role • Safety and Compliance First • Quality Assurance a Must • Supply and Capacity Planning Organization Stabilize current operations to meet demand. Evaluation of future demand. Right size the capacity and capabilities to meet the forecasted requirements. • New Vehicle Launch Performance Pre production trial organization. Raw material pipeline management. ~ Carryover vs. phase out parts minimizing obsolescence. ~ New parts support. ~ Flawless SOP • Localization Projects • Relationship/ Communication/ Collaboration. 2013 STEELTECHNOLOGIES.COM 13 N.D.AUTO 2013 2013 STEELTECHNOLOGIES.COM Thank you 14