Product Selector Technical Guide
Transcription
Product Selector Technical Guide
& Product Selector Technical Guide Table of Contents EP Henry Paving Stones Coventry® Stone I Coventry® Stone II Coventry® Stone III Coventry® Stone IV Coventry® Large Circles Coventry® Cobble and Estate Cobble Coventry® Brick Stone Coventry® Borders and Bullnose Historic Brick Stone and Brick Stone Old Towne Cobble™ Village Square® and Half Village Square® Symetry® Octa Grande® Via Roma™ Bullnose Pavers Environmental Paving Systems ADA Warning Pavers Paver Installation Typical Patterns DevonStone® Tennyson® DevonStone® Gaelic® DevonStone® Installation DevonStone® Patterns Paver and DevonStone® Accessories Paver Lights EP Henry Mortared Wall Systems Coventry® Masonry Bishop Stone & Gloucester Stone NEW Cast Veneer Stone EP Henry Segmental Wall Systems Coventry® Garden Wall The Durafacing™ English Garden Wall™ Advantage Coventry® Wall This sophisticated process gives our products - which are made of natural Double Sided Coventry® Wall materials and are 100% recyclable TerraceWall™ an exceptional richness and depth of Coventry® Wall Plus color, with a smoother texture than Vertica® and Vertica® Stone Cut you’ll find anywhere else. Less Diamond Pro® evident but equally important benefits include: StoneWall® Select™ • Increased resistance to freeze-thaw Mesa® Retaining Wall • Greater durability Wall System Installation • Denser surface Wall Accessories • Better skid resistance Wall Lights • No additional cost over paving stones without Durafacing Wall System Installation Details Geogrid Reinforcement Safety Net EPHAHC/ Contractor Select Quality Matters Easy Reference Card Color Selector EP Henry Authorized Hardscaping Distributors ™ 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 24 28 29 30 32 33 35 36 36 37 38 38 39 40 41 42 43 44 45 46 47 48 53 54 55 58 59 60 61 65 66 69 “ Please visit www.ephenry.com for the most up to date product information. Our new photo gallery and expanded Technical and Construction Information sections will assist you in your product selection and installation process. ” LIFETIME GUARANTEE We believe the best guarantee is one you never have to use, therefore, we build quality into every product. EP Henry provides a lifetime guarantee on the structural integrity of our paving stones and wall system products to the original purchaser for residential use. EP Henry will replace at no cost any of our paving stones or wall units, installed following our installation guides, that prove to be defective. We cannot guarantee the color match of replacement units and this guarantee does not extend to installation labor or shipping costs. Proof of purchase required. EP Henry offers a Lifetime Guarantee Registration Program. Ask your Authorized EP Henry Hardscaping Distributor or contact us for a Guarantee Registration Card. You may also register your EP Henry Hardscaping products at www.ephenry.com. © EP HENRY 2007 ALL RIGHTS RESERVED. REPRODUCTION OF ANY PART OF THE CONTENTS OF THIS CATALOG IS PROHIBITED. Coventry Stone I ® Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend Charcoal* Buff Harvest Blend Coventry Stone I Running Bond Pattern, Coventry Stone Bullnose and Coventry Wall *Available in 6x9 rectangles pallet only 6 1/4” 5 3/8” 9 7/16” EP Henry Pavers are made from natural 6 1/4” 2 3/8” 2 3/8” materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Circle Pallet 6x9 Rectangles Pallet 6 1/4” 7 3/8” 6 1/4” 2 3/8” 6 1/4” 2 3/8” Circle Pallet 3 1/16” 6 1/4” 4 11/16” 6x6 Squares Pallet 2 3/8” 6 1/4” Slivers Pallet Circle Pallet 2 3/8” Pewter Blend Coventry Stone I “I” Pattern Pewter Blend, Double Sided Coventry Wall Circle Pallet 3 1/16” 6 1/4” Cubing Information 6X9 RECTANGLES PALLET PIECES PER SF 2.4 SF PER CUBE 124 SF PER BAND LBS PER CUBE 3,331 2 3/8” 6X6 SQUARES PALLET PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 3.7 113 3,139 SLIVERS PALLET PIECES PER SF - SF PER CUBE SF PER BAND LBS PER CUBE 106 2,910 CIRCLE PALLET PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 86 2,371 Slivers Pallet 3 Visit www.ephenry.com for updates Coventry Stone II ® Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend Dakota Blend Coventry Stone II Running Bond Pattern; 3” Dakota Blend Double Sided Coventry Wall Buff EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Cubing Information 4 SIZES PER CUBE PIECES PER SF SF PER CUBE 110 SF PER BAND LBS PER CUBE 3,026 DON’T SCUFF THOSE PAVERS! See page 23. Pewter Blend Coventry Stone II Running Bond Pattern with Dakota Blend Coventry Brick Stone soldier course border 5 1/2” 5 1/2” 6 1/4” 2 3/8” 4 7 7/8” 5 1/2” 2 3/8” 5 1/2” 9 3/8” 2 3/8” 11” 2 3/8” Coventry Stone III ® Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend Buff EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot Autumn Blend Coventry Stone III Random Pattern and Coventry Stone I Circle precisely convey the feel and color of the actual Cubing Information product, we urge you to make final selection from current product samples. COV III 3 SIZES PER CUBE PIECES PER SF SF PER CUBE 112 SF PER BAND LBS PER CUBE 3,688 LARGE CIRCLE CIRCLE PALLET PALLET LARGE PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE Coventry III Pavers have a distinct top & bottom; top is dimpled. 77 2,575 LARGE CIRCLE CIRCLE EXTENSION EXTENSION LARGE PIECES PER SF SF PER CUBE 82 SF PER BAND LBS PER CUBE 2,690 DON’T SCUFF THOSE PAVERS! See page 23. Pewter Blend Coventry Stone III Random 9” 12” 9” 9” 15” 9” 2 3/4” 2 3/4” 2 3/4” 5 Visit www.ephenry.com for updates Coventry Stone IV ® Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend Buff EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot Pewter Blend Coventry Stone IV 900 Herringbone Pattern precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Coventry IV Pavers have a distinct top & bottom; top is dimpled. Cubing Information DON’T SCUFF THOSE PAVERS! See page 23. 1.6 112 3,557 LARGE CIRCLE PALLET PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 77 2,575 LARGE CIRCLE EXTENSION PIECES PER SF SF PER CUBE 82 SF PER BAND LBS PER CUBE 2,690 Harvest Blend Coventry Stone IV 450 Herringbone Pattern 2 3/4” 6 COVENTRY IV PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 11 5/8” 7 3/4” Large Coventry Circles & Extensions ® Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend Buff Harvest Blend Large Coventry Circle using (2) Extension Kits The Large Coventry Circle (LCC) and the Extension Kit (LCCE) are non-Durafaced, tumbled products. The Extension Kit incorporates the “FS” shape, which enables the kit to be installed seamlessly with the Large Coventry Circle Kit. See large circle cubing information for Coventry III on page 5 and for Coventry IV on page 6. Large Circle Kit One Circle Pallet = 8.7’ diameter circle* Circle Extension Kit One Extension Kit (up to 3 or more rings) = 13.5’ diameter Two Extension Kits ( up to 5 or more rings) = 16.7’ diameter NOTE: The green shaded area represents the use of two extension kits. 7 Visit www.ephenry.com for updates Coventry Cobble & Estate Cobble ® Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot Harvest Blend Coventry Cobble and Estate Cobble and Coventry Wall precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Harvest Blend Coventry Cobble and Estate Cobble DON’T SCUFF THOSE PAVERS! See page 23. Cubing Information COVENTRY COBBLE PIECES PER SF PCS PER CUBE SF PER CUBE LBS PER CUBE 8 COVENTRY ESTATE COBBLE PIECES PER SF 3.20 PCS PER CUBE 72 99 101 SF PER CUBE 3,663 3,737 LBS PER CUBE Dakota Blend Coventry Cobble Coventry Estate Cobble Coventry Cobble 4 5/8” 9 3/8” 14 1/8” 14 1/8” 3 1/8” 3 1/8” Other 4 5/8” 9 3/8” 9 3/8” Sizes in Cube: x 4 5/8” x 9 3/8” x 14 1/8” Visit www.ephenry.com for updates Coventry Brick Stone ® Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend Charcoal Buff Haddon Blend Coventry Brick Stone Running Bond Pattern with Sailor Border Strasburg Red Haddon Blend Cubing Information COVENTRY BRICK STONE PIECES PER SF SF PER CUBE 4.5 120 SF PER BAND LBS PER CUBE 3,145 EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. DON’T SCUFF THOSE PAVERS! See page 23. 3 15/16” 7 7/8” Dakota Blend Coventry Brick Stone 900 Herringbone Pattern and Dakota Blend Double Sided Coventry Wall 2 3/8” 9 Visit www.ephenry.com for updates Coventry ® Borders & Bullnose Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot Harvest Blend Coventry Bullnose Paver Cubing Information 6” COV. BULLNOSE PIECES PER SF 1.92 SF PER CUBE 100 PIECES PER CUBE 192 LBS PER CUBE 2,627 2 3/8” 12 1/2” 4” COV. BULLNOSE PIECES PER SF 3.2 SF PER CUBE 79 PIECES PER CUBE 252 LBS PER CUBE 2,175 6” 2 3/8” 12 1/2” 3 9/16” precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Bullnose Pavers are not Durafaced and, therefore, may vary in appearance from standard pavers. Harvest Blend Coventry Edgestone Dakota Blend Coventry Curbstone Coventry Curbstone 8” Cubing Information COVENTRY CURBSTONE PIECES PER SF PCS PER CUBE 150 LBS PER PIECE LBS PER CUBE 10 COVENTRY EDGESTONE PIECES PER SF PCS PER CUBE 18 LBS PER PIECE 2,641 LBS PER CUBE 240 Coventry Edgestone 3 3/4” 9” * 10 2,339 * Average weight per piece *Height may vary +/- 1/2” **Thickness may vary to 3/8” 6” 2 1/2”** 8” * Brick Stone & Historic Brick Stone Color Selections: Brick Stone Red Natural Charcoal Brown Autumn Blend Harvest Blend Charcoal Brick Stone 450 Herringbone Pattern Cubing Information DON’T SCUFF THOSE PAVERS! See page 23. PIECES PER SF 4.5 SF PER CUBE 120 Pewter Blend SF PER BAND 20 LBS PER CUBE 3,207 NOTE: Historic Brick Stone lbs per cube = 3,307 Dakota Blend When compacting, use a rubber pad on the compactor. Azalea (Premium Color) Color Selections: Historic Brick Stone Orange Brown Brown Flash Strasburg Red 7 7/8” 2 3/8” 3 15/16” Strasburg Red and Orange Historic Brick Stone 90 Herringbone Pattern 0 EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. 11 Visit www.ephenry.com for updates Old Towne Cobble ™ Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend Harvest Blend Old Towne Cobble “I” Pattern, Bullnose Pavers 6 1/4” 5 3/8” Charcoal• 2 3/8” EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because 7 3/8” 6 1/4” photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to Circle Pallet 2 3/8” make final selection from current product samples. 3 1/16” 6 1/4” Circle Pallet Slivers, 6x6 and Circle Pallets not available in Charcoal. 2 3/8” Circle Pallet 2 3/8” Refer to Old Towne Cobble Circle Guide on page 27. 4 11/16” Slivers Pallet 6 1/4” 6 1/4” 2 3/8” DON’T SCUFF THOSE PAVERS! See page 23. 3 1/16” 6 1/4” Dakota Blend Old Towne Cobble Circle 9 7/16” 2 3/8” 6 1/4” Slivers Pallet Circle Pallet 2 3/8” Squares Pallet 6 1/4” Cubing Information 6X9 RECTANGLES PALLET PIECES PER SF 2.4 SF PER CUBE 124 SF PER BAND LBS PER CUBE 3,479 12 SQUARES PALLET PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 6x9 and 6x6 available in 3 1/8” thickness by special order. 3.7 113 3,198 SLIVERS PALLET PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 106 15.0 2,940 CIRCLE PALLET PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 86 2,388 Rectangles Pallet Village Square ® Color Selections Charcoal Brown Autumn Blend Harvest Blend Pewter Blend 6x6, 6x12 and 12x12 Villages Square Pewter Blend Red 5 3/4” 11 13/16” 2 3/8” EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. 12x12 available in Charcoal, Red, Autumn Blend, Harvest Blend and Pewter Blend only. 8x8 available in Autumn Blend, Harvest Blend and Pewter Blend only. 6x6 available in Charcoal, Brown, Autumn Blend, Harvest Blend and Pewter Blend only. 11 13/16” 11 13/16” Harvest Blend 6x6, 6x12 and 12x12 Villages Square 2 3/8” 5 7/8” 5 7/8” 7 7/8” 7 7/8” 2 3/8” 2 3/8” Cubing Information 6x6 (Same as Symetry Square) PIECES PER SF 4.13 SF PER CUBE 102 SF PER BAND 14.6 LBS PER CUBE 2,846 8x8 PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 2.32 103 2,876 12x12 PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 1.03 116 3,251 6x12 Half PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 2.06 116 3,323 13 Visit www.ephenry.com for updates Symetry ® Color Selections Natural Tan Autumn Blend Harvest Blend Pewter Blend EP Henry Pavers are made from natural materials. Harvest Blend Symetry Grand Parquet Pattern Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. See page 13 for color availability of 6x6 Squares. DON’T SCUFF THOSE PAVERS! See page 23. Harvest Blend Symetry Grand Parquet Pattern with Brown Squares 2 15/16” Cubing Information SYMETRY PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 14 3.4 94 23.5 2,586 5 7/8” SYMETRY SQUARE PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 5 7/8” 6 1/8” 4.13 102 14.6 2,846 2 3/8” 2 3/8” 12” Octa Grande ® Color Selections Autumn Blend Pewter Blend Harvest Blend EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Harvest Blend Octa Grande with Red Brick Stone Soldier Course 4 1/4” 8 13/16” 8 13/16” 6 1/4” 2 3/8” 2 3/8” Cubing Information OCTA GRANDE PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE Autumn Blend Octa Grande with Old Towne Cobble Soldier Course 3.7 107 3,015 OCTA GRANDE EDGER PIECES PER SF SF PER CUBE SF PER BAND LBS PER CUBE 4.5 100 20.0 2,648 15 Visit www.ephenry.com for updates Via Roma ® Color Selections Harvest Blend Pewter Blend Dakota Blend Autumn Blend EP Henry Pavers are made from natural Pewter Blend Via Roma materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. DON’T SCUFF THOSE PAVERS! See page 23. Harvest Blend Via Roma Cubing Information VIA ROMA LAYERS PER CUBE SF PER CUBE LBS PER CUBE VIA ROMA BRICK STONE SF PER CUBE LBS PER CUBE Via Roma combines six different sizes with a rough surface texture for a natural random look reminiscent of weathered stone. Available in 4 colors and a 2 3/4” thickness. 10 106 11” 3,598 4 1/12” 4 1/12” 105 5.5” 8 1/4” 2 3/4” 4 1/12” 2 3/4” 3,506 2 3/4” Via Roma Sizes 8.3" x 11" x 2.75" 8.3" x 6.9" x 2.75" Available in Charcoal only 8.3" x 5.5" x 2.75" 11” 8 1/4” 11" x 4.1" x 2.75" 8 1/4” 8.3" x 4.1" x 2.75" 5.5" x 4.1" x 2.75" 8 1/4” 6 11/12” 2 3/4” 16 5 1/2” 2 3/4” 2 3/4” Bullnose Pavers Color Selections Charcoal Brown Autumn Blend Harvest Blend Harvest Blend 4” Bullnose Pavers Pewter Blend Dakota Blend EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Bullnose Pavers are not Durafaced and, therefore, may vary in appearance from standard pavers. Charcoal 4” Bullnose Pavers Cubing Information 12 1/2” 2 3/8” 12 1/2” 6” 4”x12” BULLNOSE 6”x12” BULLNOSE PIECES PER SF 3.2 PIECES PER SF 1.92 SF PER CUBE 79 SF PER CUBE 87 SF PER BAND 26.3 SF PER BAND 29 LBS PER CUBE 2,185 LBS PER CUBE 2,305 2 3/8” 3 9/16” 17 Visit www.ephenry.com for updates Environmental Paving Systems Color Selections ECO Pavers ™ Autumn Blend Harvest Blend Natural EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Harvest Blend ECO Paver ECO PAVER EP Henry’s permeable pavement system, ECO Paver, is an interlocking concrete product that creates an aesthetic and durable pavement which allows water to infiltrate to the subsoil. The ECO Paver system can provide environmental benefits, including LEED® points, as a structural Best Management Practice for stormwater infiltration. Autumn Blend ECO Paver Cubing Information ECO™ PAVER PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER CUBE SF PER BAND % OPEN AREA 3 1/8” Thick 18 2.3 86 200 2,950 17.2 10 6.7” Please refer to page 20 for ECO Paver Details. 9” EP Henry recommends consulting a professional engineer for commercial applications. Environmental Paving Systems “ When your projects demand environmental sensitivity, turn to EP Henry Environmental Paving Systems.” Turf Pavers Turf Paver guest parking Monoslab Turf Paver access road Monoslab slope stabilization 23 1/2” 23 7/16” 15 5/8” Cubing Information 15 3/4” 3 1/8” 4 9/16” Monoslab Please refer to page 20 for Turf Paver and Monoslab details. EP Henry recommends consulting a professional engineer for commercial applications. Turf Paver MONOSLAB PIECES PER SF SF PER CUBE PIECES PER CUBE SF PER BAND LBS PER CUBE LBS PER PIECE % OPEN AREA 0.37 112 42 4,219 100 14 TURF PAVER PIECES PER SF SF PER CUBE PIECES PER CUBE SF PER BAND LBS PER CUBE LBS PER PIECE % OPEN AREA 0.38 73 28 36.5 1,678 60 40 19 Visit www.ephenry.com for updates Details Environmental Paving Systems Turf Pavers ECO Pavers Monoslab EP Henry recommends consulting a professional engineer for commercial applications. 20 ADA Warning Pavers Color Selections Red Natural Charcoal Also known as detectable warning or truncated dome pavers, these pavers are specified by governmental agencies for use in pedestrian walkways. Sold by the cube, these pavers are not Durafaced. Detectable warnings provide a distinctive surface of truncated domes detectable by cane or underfoot to alert people with vision impairments of the transition to vehicular ways. These warnings compensate for the sloped surfaces of curb ramps which remove a tactile cue provided by curb faces. Red Detectable Warning Pavers DON’T SCUFF THOSE PAVERS! See page 23. Cubing Information ADA WARNING PAVER PIECES PER SF SF PER CUBE PIECES PER CUBE SF PER BAND LBS PER CUBE 4.5 96 432 2,540 When compacting, use a rubber pad on the compactor. 8” 4” 2 3/8” (nominal) Red Detectable Warning Pavers 21 Visit www.ephenry.com for updates Paver Installation Interlocking concrete pavements are installed successfully by professionals and do-it-yourselfers alike. These instructions are designed to be a basic guide. Detailed instructions can be obtained from EP Henry or your Authorized EP Henry Hardscaping Distributor. MATERIALS NEEDED Stone Base: Should be 3/4” modified stone, also known as 2A, or 3/4” quarry blend. A 1” depth of compacted base weighs approximately 1,000 lbs. per 100 sq. ft. Always add 5% - 10% for edges and miscellaneous areas. Bedding Sand: Coarse concrete sand is recommended. At a depth of 1”, this weighs approximately 1000 lbs. per 100 sq. ft. Figure an extra 5% for jointing sand. Pavers: Are typically sold by the square foot. Calculate the square footage needed for your project and add 5% -10% for overage, cuts, waste, etc. Edge Restraint: All exposed edges must be restrained. Separation Fabric/Geotextiles: Recommended for all installations and critical where clay type soils are present. This will help maintain the integrity of the base. TOOLS: • Wooden stakes • Wide blade masons chisel • 6 - 8 ft. 2 x 4 or 2 x 6 • Masons string (twine) • Stiff bristle street broom • Small pry bar • 3 - 5 pound hammer • Hard tooth garden rake • 4 ft. level • 25 ft. tape measure • Flat shovel • Wheelbarrow • Diamond blade wet saw • Chalkline • 3 - 5 HP vibrating plate compactor • Wire cutters (for cutting bands on pavers) • 1” diameter sand screed guides (galvanized steel or PVC) LAYOUT & PREPARATION Measure the area you intend to pave. Determine square footage (length x width = square feet) adding 5-10% for cuts and extra pavers that might be needed later. Measure the lineal feet of all edges not up against a permanent structure, such as a house, etc., to determine the amount of edge restraint needed. Draw a plan on a piece of paper showing all important dimensions. Mark the outline of your project with stakes every 4 - 6 feet and at each corner. These stakes should be 8” outside of the planned edge of the finished pavement. EXCAVATION NOTE: Before digging, always call your local utility companies to locate any underground lines. In general terms, a minimum of 6” of compacted aggregate base is recommended for patios and walkways, and 8” for residential driveways where freeze/thaw conditions exist. Add 3” for the depth of the bedding sand and the thickness of a 22 PAVER TOP SOIL SAND SETTING BED EDGE RESTRAINT COMPACTED AGGREGATE BASE 10” SPIKE SEPARATION FABRIC (MIRAFI® 500X) COMPACTED SUBGRADE Above: Typical Installation Cross Section standard 2-3/8” paver to determine the total depth to excavate. Excavation should be 6” wider than the finished pavement’s dimensions on sides where edge restraint is to be used. Slope and grade are important to ensure proper runoff. It is best to plan at least a 1/4” per foot drop, but try not to exceed 1/2” per foot. BASE PREPARATION As with any building project, the finished pavement will only be as good as the construction of the base. For this reason, this is the most important part of the installation process. First, run your plate compactor over the excavated area, making sure that soil does not get stuck to the bottom of the plate tamper. Each pass should overlap the previous one by about 4”. Compaction should be performed in one direction (NorthSouth) then a second time at a right angle (East-West) to the first compaction. It is suggested that a separation fabric, such as Mirafi 500X, be laid down over the compacted subgrade. Now spread your stone base material out evenly in a 2” layer. If the material is dry and dusty, use a garden hose to evenly moisten it down. This helps make the gravel easier to rake and faster to compact. Starting around the outer perimeter, use the plate compactor to pack together the base, again overlapping each pass about 4” and working towards the center. You should make at least two complete passes for each layer. Repeat this process for each subsequent layer of base material until the final thickness is achieved. When finished with the base it should be very smooth and flat and reflect the final grade of your pavers. The surface of the base should be smooth. If the surface deviation is greater than 3/8” then it should be filled in with base material. A deviation that is less than that should be filled in with the screed material which is always coarse washed concrete sand for paver installations. SAND SETTING BED NOTE: It is important to keep your sand dry. Always keep your sand covered in case of rain. It is suggested that you only screed sand for areas where you will be laying pavers that same day. Concrete Sand vs. Screenings for the Setting Bed According to the Interlocking Concrete Pavement Institute (ICPI), coarse concrete sand, i.e., sand used to make ready-mixed concrete, is recommended for the setting bed. DO NOT USE STONE DUST OR SCREENINGS for the setting bed. These materials do not drain water and become soft over time. Pavers will not seat properly in them when compacted. This will prevent interlock. Stone dust or screenings are acceptable for the paver joints in residential pedestrian applications only but should be avoided whenever sealers and joint sand stabilizers are going to be used. For the best results in all applications, ICPI recommends mason’s sand to fill the joints. This sand is finer than concrete sand. It is the type of sand used to make mortar for masonry wall construction. Polymeric sands for the joints are also acceptable as long as they are comparable to mason’s sand in particle size. Paver Installation Do not attempt to level any area or surface irregularities with the sand. This will result in an uneven surface and unwanted settling. Lay the screed guides (1” outside diameter electrical conduit, strips of wood or other suitable rigid material) on top of the compacted base material 4’ - 6’ apart and parallel. Evenly distribute a quantity of bedding sand between the guides and drag the 6 - 8 ft. 2 x 4 or 2 x 6 over the guides to create a smooth, even layer of sand, striking off any excess. When the pavers are set on the sand and compacted, the 1” of sand will compress to 1/2” to 5/8” thickness. Do not walk on or work from your screeded sand. Fill voids left by the screed guides with sand and trowel them smooth as you are laying the pavers. LAYING THE PAVERS NOTE: All projects must start at a perfect 90degree angle. Use the 3 - 4 - 5 triangle method to establish this. For an even mix of pavers, draw from several cubes at a time when installing them. Starting from a permanent edge such as a house, driveway, or even a piece of rigid PVC edge restraint, lay your first paver starting from either side. As you start laying pavers, work from right to left, then left to right, and so on, one row of pavers at a time. Set the pavers lightly onto the sand; never press or hammer them in. Every 4 feet or so, run a string across the front of the laying edge to maintain straight lines. If you are doing the project over a couple of days, cover the entire area with plastic overnight if rain is expected. CUTTING THE PAVERS Mark any stones to be cut with a wax crayon and use either a diamond blade wet saw (recommended), a paver splitter or a hammer and chisel. Try to keep cut pieces along the edges to a size at least that of one half paver. Always wear safety glasses. INSTALLATION OF EDGE RESTRAINT Restrain all edges that are not up against a permanent structure with an appropriate product. Any restraint material should rest entirely on the compacted aggregate base. SEAT THE INSTALLED PAVERS IN THE BEDDING SAND Sweep the pavers clean prior to compacting. Cut a length of Mirafi 500X or similar fabric to be used as a medium between the tamper and the pavers. Start tamping around the perimeter and working inward keeping the fabric between the tamper and the pavers. Make at least two passes over the pavers, overlapping each pass 2- 4 inches. Make the second pass at a 90 degree angle to the first. This step will level the pavers and compact them into the bedding sand, filling the joints with sand from below. FINISH FILLING JOINTS WITH SAND Spread joint sand over pavers. Use a stiff bristle street broom and sweep back and forth over the entire paver surface until all joints are filled to the top with sand. Sweep off all excess sand. Again, use Mirafi 500X or a similar medium between the tamper and the pavers. Start tamping around the perimeter and working inward keeping the fabric between the tamper and the pavers. Make at least two passes over the pavers, overlapping each pass 2-4 inches. Make the second pass at a 90 degree angle to the first. This final step will force the sand into the joints of the pavers creating an interlocking pavement. After compacting the pavers, sweep with sand again if needed. BULLNOSE PAVERS INSTALLATION Bullnose Pavers are typically used as stair treads, wall capping, and pool coping. The two recomended options for installation are: mortared-in-place using standard masonry procedures or glued down with a high strength flexible concrete adhesive. MORTARED-IN-PLACE INSTALLATION Lay out the Bullnose Pavers in the area where they are to be installed, leaving a 3/8” gap for the mortar between the pavers. Bullnose Pavers are traditionally installed with a 1/2”- 1” overhang. Remove the pavers and place an appropriate thickness of mortar on the material to which they are being affixed. Carefully return the pavers to their appropriate places and press into the mortar. Fill joints between the Bullnose Pavers with mortar. NOTE: Be careful not to get any mortar on the paver surface as it is very difficult to remove. If you do get mortar on the Pavers, allow it to dry then carefully remove using a stiff bristle brush or, for chunks, a putty knife. INSTALLATION USING HIGH STRENGTH FLEXIBLE CONCRETE ADHESIVE Lay out the Bullnose Pavers in the area where they are to be installed, abutting one to another. Bullnose Pavers are traditionally installed with a 1/2”- 1” overhang. Following the directions of the adhesive manufacturer, remove the pavers and run two continuous beads of adhesive on the material to which they are being affixed, one towards the front of the Bullnose Paver and one towards the rear. Carefully return the pavers to their appropriate place and press into the adhesive, being careful not to get any on the paver surface. NOTE: Check adhesive manufacturer’s instructions for handling, clean-up and cure time. DON’T SCUFF THOSE PAVERS! Manufacturers of plate compactors recommend the use of mats or membranes between the compactor and pavers to protect the pavers from surface damage. Most sell accessories for this purpose. Pavers with profiled tops- Old Towne Cobble™, Coventry®II, Coventry® III, Coventry® IV, Coventry® Cobble, and Coventry® Estate Cobble are most susceptible to damage from plate compactors. These pavers have high and low points molded into the surface, preventing the equipment from riding flat and subjecting the high points to potential scuffs. However, even smooth, flat surfaces can be damaged with improper usage or the existence of debris on the plate. EP Henry recommends that you ALWAYS protect profiled top pavers prior to tamping by placing a medium between the plate compactor and the pavers. Recommended products include: • Mirafi 500X (BEST) • Thin carpeting • Rubber Mat • Luan plywood • Cardboard CAUTION: Dry sawing or grinding of concrete products may result in the release of respirable crystalline quartz. Prolonged exposure to respirable crystalline quartz may cause delayed (chronic) lung injury (silicosis). The use of a NIOSH-Approved respirator and tight fitting goggles is recommended when sawing or grinding operations are in progress. For more information, please contact your EP Henry Authorized Hardscaping Distributor. Please see page 59 for the EP Henry Safety Net, all the numbers you need to know to ensure the best results for your Hardscaping installation. 23 Visit www.ephenry.com for updates Typical Patterns Running Bond Coventry Stone I and Old Towne Cobble Any combination of sizes, same direction Coventry Stone II 100% Coventry Stone II (4 sizes in cube) Coventry Stone III 100% Coventry Stone III (3 sizes in cube) 24 Coventry Stone IV 100% Coventry Stone IV Village Square 100% 6x6, 8x8 or 12x12 6x12 Half Village Square 100% 6x12 HVS Brick Stone, Coventry Brick Stone, Historic Brick Stone 100% 4x8 Eco Paver 100% Eco Paver Coventry Estate Cobble 100% Coventry Estate Cobble Stacked Bond Random Coventry Stone I and Old Towne Cobble 100% 6x6 or 6x9 Village Square 100% 6x6, 8x8 or 12x12 Brick Stone, Coventry Brick Stone, Historic Brick Stone 100% 4x8 Coventry Stone I and Old Towne Cobble 60% 6x9, 40% 6x6 Modified Herringbone Random with Slivers Coventry Stone I and Old Towne Cobble 60% 6x9, 40% 6x6 Coventry Stone I and Old Towne Cobble 90o Herringbone “I” Coventry Stone I and Old Towne Cobble 100% 6x9 Coventry Stone IV 100% Coventry Stone IV Brick Stone, Coventry Brick Stone, Historic Brick Stone 100% 4x8 6x12 Half Village Square 100% 6x12 Half Village Square Coventry Stone I and Old Towne Cobble 70% 6x9, 30% 6x6 45 0 Herringbone Basketweave Coventry Stone I and Old Towne Cobble 100% 6x9 Coventry Stone IV 100% Coventry Stone IV 6x12 Half Village Square 100% 6x12 HVS Brick Stone, Coventry Brick Stone, Historic Brick Stone 100% 4x8 6x12 Half Village Square 100% 6x12 HVS Brick Stone, Coventry Brick Stone, Historic Brick Stone 100% 4x8 Coventry Stone III 100% Coventry Stone III Coventry Cobble 100% Coventry Cobble Via Roma 100% Via Roma 55% 6x9, 35% 6x6, 10% Slivers Circles Coventry Stone and Old Towne Cobble One circle pallet = 10' in diameter circle Typical Patterns Large Coventry Circle One circle pallet = 8'7" in diameter circle Colonial Stone One circle pallet = one 8.5’ or 2 6’ diameter circles Fans Sidewinder Coventry Stone I and Old Towne Cobble One circle pallet = 4-5 fans Colonial Stone One circle pallet = 4-5 fans 6x12 Half Village Square 69% 6x12 HVS, 31% 6x6 VS Grand Parquet Checkers Symetry 66% Symetry, 34% Symetry Squares 6x12 Half Village Square 25% 12x12 VS, 50% 6x12 HVS, 25% 6x6 VS Diamond Run Pinwheel Symetry 100% Symetry, 6x12 Half Village Square 81% 6x12 HVS, 19% 6x6 VS Venetian Parquet Create Your Own Symetry 83% Symetry, 17% Symetry Squares 12x12 and 8x8 25 Visit www.ephenry.com for updates Typical Patterns Soldier Course Soldier Mitred Corner Autumn Blend Brick Stone 900 Herringbone Pattern with Charcoal Soldier Border 26 Sailor Border Soldier Mitred Corner Sailor Create Your Own Border Double Sailor Half Running Bond Double Soldier Mitred Corner Create Your Own Border Soldier/Sailor Zig Zag Circle Patterns COURSE 10 - 60.7" COURSE 9 - 54.3" COURSE 8 - 48.0" COURSE 7 - 41.6" COURSE 6 - 35.3" COURSE 5 - 28.9" COURSE 4 - 22.6" COURSE 3 16.2" Old Towne Cobble ™ & Coventry® Stone I Circles COURSE 2 9.9" COURSE 1 - 3.5" Pavers NOTE: No extension kit is available for this pattern. Use standard square or rectangular pavers to extend this circle. 193 mm 7-5/8" 130.5 mm 5-3/16" SMALL CIRCLE STONE LARGE CIRCLE STONE 118 mm 4-5/8" 78 mm 3-1/16" 158 mm 6-1/4" 158 mm 6-1/4" 78 mm 3-1/16" CIRCLE STARTER STONE LARGE RECTANGULAR STONE SMALL RECTANGULAR STONE 27 Visit www.ephenry.com for updates Tennyson® DevonStone ® Color Selections Bluestone Green Slate Brownstone EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. DevonStone Tennyson Bluestone Random 24” 18” Tennyson Sizes: 12”x12” x 1 5/8” thick, 12”x18” x 1 5/8” thick, 12”x24” x 1 5/8” thick, NEW 11 3/4” 18”x18” x 1 5/8” thick, 18”x24” x 1 5/8” thick, 24”x24” x 1 5/8” thick Copings 15 1/2” 23 1/2” 15 1/2” 1 3/4” 1 3/4” 15 1/2” 15 1/2” 1 3/4” 2” 52” DevonStone Tennyson Brownstone Random with Circle Cubing Information 13” Stair Tread/Cap 28 12”x12” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 1.0 88 15 1,370 12”x18” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 1.5 132 15 2,030 12”x24” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 2.0 176 15 2,690 18”x18” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 2.25 99 15 1,535 18”x24” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 3.0 132 15 2,030 24”x24” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 4.0 176 15 2,690 Gaelic® DevonStone ® Color Selections Sandstone EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. DevonStone Gaelic Sandstone Stacked Bond with Harvest Blend 6x6 Coventry® I accents 18” 24” 24” 24” Cubing Information 18”x18” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 18” 2.25 99 15 1,535 18”x24” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 3.0 132 15 2,030 24”x24” SF PER PIECE SF PER CUBE LBS PER SF LBS PER CUBE 4.0 176 15 2,690 18” All units are 1 5/8” thick 29 Visit www.ephenry.com for updates DevonStone Installation ® TOOLS • Vibratory Plate Compactor • 1” OD screed rails • Screed board • String line • Grade stakes • 2’ and/or 4’ level LAYOUT & EXCAVATION • Dead blow hammer • 2 lb hand sledge • 12” – 16” long block of wood (2”x 4” or 4”x 4”) • Hand trowel • Paver broom Mark out the perimeter of the patio or walkway using spray paint, increasing the size by 6” in all dimensions for the over dig. The over dig is necessary to make sure that the outside edges of DevonStone remain stable during and after installation. Using a transit, establish the finished elevation of the patio or walkway. Remember that all flatwork must have a slope, or pitch, away from any fixed object (house foundation, existing steps, pool, etc.). The slope should be 1/4” over one foot (2%). The minimum slope needed to get water to run is 1.5” over 10’. GEOTEXTILE FABRIC Geotextile fabric should be used in all DevonStone installations and is essential to use when existing sub-grade soils are clay or poorly draining. The fabric is placed between the sub-grade and installed base material acting as a separator between the two layers. The fabric will stop the mixing of these layers during compaction and provide a degree of stability to the installation. BASE MATERIAL & INSTALLATION Traditional DevonStone installations will have a compacted base of modified stone (2A modified stone, crusher run, 2RC or similar material). The proper installation of this base material is what will give the DevonStone project its support and strength. The minimum requirement for the modified base depth is 6”. NOTE: Never install frozen or saturated modified stone. Never install base material over a frozen or saturated sub-grade. The depth of each layer, or “lift”, of modified depends upon the force of your compaction equipment. As a rule of thumb, a minimum 3,500 lb. centrifugal force compactor is required for a 2” lift; compactors generating more than 4,000 lbs. of force are required for a 4” (maximum) lift. Begin installing the modified stone into the excavated area. The first layer or ”lift” should be Excavate to a depth of 9” removing all grass and vegetation, top soil, debris, etc. If the top soil or any unsuitable material is deeper than 9”, it must all be removed and replaced with modified stone. Compact and stabilize the sub-grade. Two passes with a plate compactor should suffice. If ”pumping” is exhibited in the sub-grade, excavate the affected area to a depth of 6” and replace the poor sub-grade soils with modified stone and compact. 1) Install only a certified geotextile fabric (Mirafi 500X or 160N) on all excavated areas. Fabrics intended for landscape use are not suitable for DevonStone installations. 2) Be sure that fabric extends up the sides of excavation. If working against a house, extend the fabric at least 6” up the side of the foundation. 3) Where more than one piece of fabric is used, make sure pieces overlap by at least 12”. 4) Try to keep fabric flat and taut during backfill. Place the modified stone material on geotextile fabric carefully to avoid damage and movement of fabric. Sod staples can be used as an inexpensive fabric anchor system. no more than 4” in depth. Rake flat and compact with a plate tamper (3 passes at various angles). Keep the surface of the modified stone flat to ensure proper compaction and to stop the plate tamper riding from high spot to high spot. Compact this lift the same as the previous one, ensuring proper moisture content in the modified stone. Moisture is a key element of compaction, so make sure that the modified stone is dampened prior to compaction. If water appears on the modified surface during compaction, allow the material to dry before attempting any more compaction. Make sure that compaction takes place over the entire area, paying particular attention to edges, corners and along existing structures. The finished base should be smooth with proper pitch following the established finished height. Check the finish of the base installation with a 10’ straight edge. If the surface deviation is greater than 3/8” then it should be filled in with base material. A deviation that is less than that should be filled in with the screed material which is always coarse washed concrete for paver installations. If coarse stones are showing on top of the base, choke these areas with the setting bed material and compact to avoid migration of the setting bed after the patio has been installed. Install the last lift (2”) of base material. Using either a screed board or a rake and transit, establish the finished elevation of the modified stone 2 1/2” below the finished height of the DevonStone. Remember that the smoother and more even the base, the easier and quicker the screeding will be, so it is vital that this stage of the installation be done properly. should be installed on a 1” thick setting bed. The setting bed should not exceed 1 1/2” in thickness. done by filling the void with bedding material and smoothing it out with a hand trowel or by using a tool with a flat edge, like a shovel or broom, and lightly dragging it across the material added to the voids. SETTING BED MATERIALS & INSTALLATION DevonStone’s uniform thickness of 1 5/8”, unlike the random thickness of most natural stones, will greatly increase the speed of installation by utilizing the screed-and-lay application similar to paver installations. DevonStone can be installed using either concrete sand (ASTM C33) or EP Henry’s ProPak SB.* Use screed rails and a screed board to install the setting bed over the modified stone base. The diameter of the screed rails will determine the thickness of the bed. Ideally DevonStone Try not to disturb the modified base when installing the setting bed. Planks or pieces of plywood can be laid for wheelbarrow or equipment access to work area. A mason’s trowel can be used to remove or blend in excess bedding material along fixed edges. As screed rails are removed from the work area, their depressions must be filled in. This can be After the setting bed has been screeded, do not walk on it. These depressions when filled will cause uneven compaction as you set the DevonStone. Install no more setting base than you can install with DevonStone on that day. *EP Henry’s ProPak SB is a specially designed and blended product recommended for the setting bed used in DevonStone, slab and stone installations. A precise ratio of Type I Portland cement and ASTM C33 sand, ProPak SB ensures a solid setting bed every time while still having the flexibility needed to withstand freeze/thaw conditions and the permeability needed to ensure proper drainage and polymeric sand performance. One bag of ProPak SB covers approximately 8 sf @ 1” deep. 30 DevonStone Installation ® INSTALLING DEVONSTONE Start installing the DevonStone from a predetermined square corner. If two sides of an existing structure meet and are not a true 90 degrees, you must establish a 90–degree starting point from which to lay the DevonStone. If installing a walkway or patio between two fixed points, work toward the end where the finish cuts will be least noticeable. If a circle kit is part of the job, install it first and then run the body of the DevonStone out from it. Make sure to run string lines or chalk lines in two directions to keep the pattern straight. If the pattern starts to wander from these lines, fix immediately. Design and installation tip: Try to make the dimensions of your job work out to full DevonStone pieces. Generally full foot measurements (10’ x 15’ for example) are the easiest to achieve with the random sized units. If using more than one pallet of DevonStone for a job, remember to draw from all pallets to ensure the consistency of the color blends. Lay the first DevonStone unit flat on the setting bed. Using a dead blow hammer, lightly tap the unit in the center and then about 4”-6” in from each corner. This will seat the stone uniformly in the setting bed. The other method is to use a block of wood (2” x 4” or 4” x 4”) approximately 12” long and span the unit across the middle from side to side. Using a 2–pound hand sledge, lightly tap the wood in the center seating the unit in the setting bed. The wood can then be pivoted to span the unit at a 90° angle and tapped lightly again. If the base prep has been done correctly this should seat the DevonStone evenly and securely into the setting bed at an approximate depth of 1/8”. If the unit can move or “wobble” EDGE RESTRAINT DevonStone, like slabs, relies on its mass and weight to stay in place. Using DevonStone ProPak SB eliminates the need for an edge restraint because it binds the stone to the setting bed. Edge restraints should be used with all DevonStone installations when using concrete sand as the setting bed medium. Make sure to choose an edge restraint which is specially designed for DevonStone installations, such as Snap Edge’s Low Profile edge restraint. you need to remove it and apply more bedding material under the low side. Do not try to correct base imperfections by repeatedly striking or hitting the unit harder. You may damage or break the DevonStone. Lay the next DevonStone unit alongside the previously installed piece with the bottoms of the stones touching. This will create on top a nominal 3/8” joint between the pieces. Repeat the hammer set used on the first unit. If using the ”hammer and wood” method, you can span from unit to unit to ensure they are level in relation to one another. Otherwise use a 2’ or 4’ level to span the units to check their level. Continue installing the DevonStone units according to the desired pattern. Once a piece has been properly set you can work from that piece, however try to not step directly on the edges which can cause the piece to “nosedive” into the bedding material. JOINT FINISHING Installing the edge restraint is done by cutting away the excess sand around the perimeter of the DevonStone with a trowel, exposing the compacted base material. Install the edge restraint on the aggregate base and tight to the stone. Install 10” or 12” spikes at a maximum of 24” intervals to anchor the edge restraint. If installing the restraint system around a curve, place the spikes 12” apart to provide greater stability. Once all the DevonStone units have been installed, sweep the joints using Techni-Seal HP Polymeric sand. Install the sand to approximately 1/8” below the top of the stone. Make sure to sweep the DevonStone clean before applying water. Any polymeric sand or dust that is left on the units will activate with the water and create a haze that will need to be removed. Apply the water as per Techni-Seal’s recommendations. CLEANING DEVONSTONE Because of DevonStone’s non-porous finish, dirt, grime, hazing and minor efflorescence can be removed with a non-abrasive and environmentally friendly household cleaner, such as Simple Green™ or CLT™. Apply the product according to the manufacturer’s specifications and scrub rigorously, rinsing well when finished. Periodic maintenance will keep the DevonStone looking new for years to come. The cleaners will not harm the polymeric sand and are safe and easily applied. For more stubborn stains, such as oil or leaf stains, or if significant efflorescence should occur, EP Henry recommends the use of Techni-Seal’s Efflorescence Cleaner for Pavers and Slabs. Be sure to follow the manufacturer’s recommended dosage and application instructions. Once the DevonStone has been cleaned with an acid based cleaner, it must be sealed. As with pavers, acid based cleaners can etch the surface of the stone, so a sealer must be applied to ensure the long term wear and finish of the product. EP Henry’s recommendations for sealers areTechni-Seal’s Protective Sealant for Pavers and Slabs CE Enviro or EV. CUTTING & CLEANING DEVONSTONE CUTTING DEVONSTONE DevonStone cuts easily without any chipping of the cut edge. Heavy duty power saws, cut off saws, and block saws with diamond blades can be used. If using water during the cutting process, be sure to immediately clean any residue that may be left on the stone or staining will result. DO NOT USE A HAMMER AND CHISEL TO CUT DEVONSTONE. MATERIAL QUANTITIES THE FOLLOWING QUANTITIES ARE BASED ON A 100 SQUARE FOOT INSTALLATION OF DEVONSTONE: EP Henry ProPak SB (80# bags) 13 bags Geotextile fabric (including sides) 120 SF (13.33 SY) Techni-Seal Polymeric Sand HB 1 bag Modified stone @ 6” deep 3 tons Concrete sand setting bed @ 1” deep 1/2 ton 31 Visit www.ephenry.com for updates DevonStone Patterns ® Tudor Tennyson® Running Bond Tennyson Running Bond with 3 Sizes 14% 12x12, 29% 12x24, 57% 24x24 100% 12x18 Tennyson & Gaelic® 30% 18x18, 34% 18x24, 36% 24x24 Running Bond with 3 Sizes Tartan Plaid Tennyson 17% 12x12, 49% 12x24, 34% 24x24 Running Bond Tennyson Tile Tennyson “I” Pattern Tennyson 12% 12x12, 88% 12x24 31% 12x12, 69% 12x18 Holland Dutch Tennyson 21% 12x12, 79% 24x24 Random Tennyson 900 Herringbone Tennyson Stacked Bond 100% 12x18 Tennyson & Gaelic 100% 18x18 or 100% 24x24 Tennyson 28% 12x12, 34% 12x18, 38% 12x24 10% 12x12, 21% 12x18, 14% 18x18, 10% 12x24, 30% 18x24, 15% 24x24 32 9% 12x12, 19% 12x18, 6% 18x18, 21% 12x24, 24% 18x24, 21% 24x24 Paver Accessories Paver Edge Restraint Sand Stabilizers EP Henry sells Snap Edge and PaveEdge paver edge restraint products. The purpose of these products is to restrain the pavers laterally. Without a proper edge restraint system the pavers are prone to shifting. Both products: Techni-Seal Polymeric Sands Techni-Seal offers two high quality polymeric sand products for pavement joints. Both resist erosion of joints, inhibit weed growth and resist insect penetration. They are available in 2 colors: Tan and Granite Gray. • “RG” is ideal for normal traffic areas including driveways, patios, and walkways. • “HP” is specially formulated for wider joints and heavier traffic areas such as sloped driveways, pool decks and public areas. Also performs better in colder weather. • Can be used for straight or radius installations • Are totally invisible when in place and will not heave from frost • Will not rust, warp, or deteriorate • Allow for section-to-section connection • Are engineered to provide a strong, easy-to install edge restraint for concrete pavers Ten-inch spikes are used to anchor Snap Edge and PaveEdge. For patios and walkways, place a spike approximately every 2’, except at sharp curves or corners where more concentration is required. For residential and light commercial vehicular applications, place a spike every 1’, except at sharp curves or corners where more concentration is required. Use one spike on each side at corners and one in each hole on curves until the curve is complete. NOTE: See diagram of typical installation on page 22. Separation Fabric Mirafi® 500X geotextile fabric is recommended for use with all paver installations. Its primary purpose is to keep the base material from working its way into the soil underneath, thus reducing the possibility of settling. The material should be flat over the excavated area, with as few wrinkles as possible, and turned up on the sides to cover the sides of the stone base material. It will also prevent migration of the bedding sand into cracks, joints and weep holes in or next to the pavement. This product, which costs only pennies per square foot, is an inexpensive insurance policy for your pavement. NOTE: See diagram of typical installation on page 22. Adhesives Paver Bond Powerseal® Adhesive an easy to apply, quick curing, flexible high strength adhesive for paving stones, retaining walls and other hard surface applications. Additional features: • Premixed with sand so it’s ready for immediate use • Bonding commences upon spraying with fine mist of water • Can be installed at any temperature above freezing • Will not stain pavers • Complete installation instructions are on the back of the bag SandLOCK Organic Joint Sand Stabilizer An organic sand binder that seals the sand swept into the joints of interlocking concrete paver installations, SandLOCK is activated by water to form flexible bonded joints that reduce sand loss due to wind, traffic, moisture and thermal movement. Additional benefits include weed prevention and high effectiveness against ants. SandLOCK is non-staining, non-toxic and easy to use. Available in 2 lb. and 25 lb. buckets for your convenience as a special order. Environmelt “The Green Solution” Protect your EP Henry Hardscaping investment with this environmentally benign de-icer. Advantages include: • time release formula • anti-corrosive agents stays on surface reduce damage to longer vehicles and metals • non-tracking • fast acting IMPORTANT NOTE: De-icing salts can be particularly damaging to wall caps used in stair treads, raised patio edging and other applications in which they are adjacent to walking areas where de-icing would be required. EP Henry accepts no liability for damage caused by salt or other chemical de-icers. Cleaning Products BasicBOND, ideal for non-critical areas such as retaining wall caps and ornamental paver veneers. EP Henry offers a complete line of cleaners from Techni-Seal to maintain the beauty of your pavers. SuperWET, superior freeze-thaw performance and high strength make it great for areas subjected to heavy loads such as stair treads and pool coping; can be applied to damp or saturated surface so great in all weather. Efflorescence Cleaner for Pavers Specially formulated to dissolve efflorescence and remove ground in dirt, this cleaner contains no hydrochloric (muriatic) acid, ensures even cleaning and allows Protective Sealant to better penetrate the pavers. Techni-Seal Concrete Adhesives perfectly resist the elements including frost and rain: RG, super adherent on dry, wet or frozen surfaces; ideal for retaining walls. HP, permanent bond, perfect for stairs and walkways. Rust Remover for Pavers Techni-Seal Rust Remover eliminates rust stains on concrete pavers. It effectively dissolves stains caused by rusted metal, steel streaks, fertilizer granules, etc. It contains no hydrochloric (muriatic) acid and won't discolor your EP Henry Pavers. Paint, Tar and Rubber Remover for Pavers Techni-Seal Paint, Tar and Rubber Remover effectively dissolves tough to remove sealants, paint, tar or bitumen, rubber and chewing gum on pavers. Sealers Sealing is recommended to preserve the original beauty of EP Henry Pavers and to resist stains. EP Henry is pleased to carry the Techni-Seal line of high performance sealers, offering several options for protecting and maintaining the beauty of your EP Henry Pavers. Dirts, stains and efflorescence must be treated with the appropriate Techni-Seal cleaning product prior to sealing. Techni-Seal CE Enviro Protective Sealant Color Enhancer Water Base CE Enviro is an Environmentally Friendly water based sealer that contains an optimal amount of solids to enhance color, protect against oil and dirt stains, resist calcium and make surfaces easier to clean. Effective on newly installed pavers or surfaces previously sealed with water based products. Techni-Seal EV Protective Sealant Color Enhancer Water Base EV is an Environmentally Friendly water based sealer made up of acrylic and urethane which preserves the natural look of your EP Henry Pavers. EV also contains a minimal amount of solvent and may darken the pavement surface. It reduces oil and dirt penetration and makes cleaning easier. Easy to apply, it provides maximum effectiveness and durability. It will not discolor or make pavers slippery. Surebond® Joint Stabilizing Sealer Surebond is an innovative clear sealer developed to penetrate into the surfaces of pavers, tiles and other porous type pavements. By doing this, it will create a barrier to virtually eliminate the absorption of water and stains. At the same time, Surebond will allow moisture and salts to be released from the paver subsurface. It stays clear as stains are not readily trapped under the seal as with other coatings. As well as providing a stain resisting barrier, Surebond is durable and resistant to the corrosive actions of acids, alkalines, pool chemicals, salt spray, food and drink spills. Surebond not only seals the surface, it also seals the sand joint by actually bonding the sand in place. This amazing innovation means that sand joints will not be easily washed away through hosing, rain or wind as is normally the case. By retaining a durable sand joint, your pavers will maintain their interlocking ability which is integral to the stability of a paving installation. Retention of joint sand on driveways and roadways is especially important. The benefits of Surebond not only include appearance but protection from costly repairs. Surebond dries crystal clear, enhancing the natural appearance and color of pavers. It won’t fade or yellow under UV, and is incredibly tough, durable, and chemical and abrasion resistant. 33 Visit www.ephenry.com for updates DevonStone ® Paver Accessories EP HENRY DevonStone ProPak SB EP Henry’s DevonStone ProPak SB is a specially blended mix of concrete sand (ASTM C33) and Type I Portland cement. The precise mix ratio of the materials ensures enough flexibility of the setting bed to withstand freeze/thaw conditions and enough permeability to allow for the use of polymeric sands with the product. Coverage: One 80# bag covers approximately 8 ft @ 1" deep. Recommended Uses: EP Henry DevonStone ProPak SB is recommended for use as a setting bed for dry laid Hardscaping products that are installed without the use of a plate compactor. By adding a small amount of water and mixing thoroughly to form a paste-like consistency, EP Henry DevonStone ProPak SB can also be used as a jointing material for numerous applications. Use EP Henry DevonStone ProPak SB as a setting bed for: • DevonStone • Concrete and natural slabs • Natural flagged stones • Concrete and brick pavers in applications where compaction is difficult to achieve (landings, steps, around obstacles on the job, etc. Geotextile/Separation Fabric EP Henry recommends the use of geotextile fabric in all DevonStone installations, however it is critical where the existing subgrade is of clay or other poorly draining soils. Geotextile fabric is installed between the subgrade and the base material layer, acting as a separator between the two. Its primary purpose is to prevent base material from working its way into the soil below thereby reducing the possibility of settling. Recommended products include Mirafi 500X and 160N. Snap Edge Low Profile Edge Restraint Snap Edge has developed a special low profile, 1 3/8" high edge restraint specifically for use with DevonStone. Edge restraint is not required on DevonStone installations using ProPak SB but should always be used when concrete sand is used as the setting bed. Techni-Seal HP Polymeric Sand Techni-Seal HP is a unique blend of sand and polymers used to fill joints between DevonStone units for maximum stability. Formulated specifically for wider joint applications, including DevonStone, Techni-Seal HP Polymeric Sand is available in 2 colors: Tan and Granite Gray. Additional benefits DevonStone Gaelic® Sandstone include resistance to weed growth, insect penetration and erosion of joint sand. maximum effectiveness and durability. It will not discolor or make pavers slippery. Techni-Seal Cleaners and Sealers Techni-Seal INSeal INSeal is a water based environmentally friendly sealer that protects against water, oil and dirt without changing surface appearance. It is non-film forming and won’t make surfaces slippery making it ideal for use around pools. EP Henry offers a complete line of cleaners from Techni-Seal to maintain the beauty of your DevonStone installation. Efflorescence Cleaner Specially formulated to dissolve efflorescence and remove ground in dirt, this cleaner contains no hydrochloric (muriatic) acid, ensures even cleaning and allows Protective Sealants to better penetrate the units.. Techni-Seal CE Enviro Protective Sealant Color Enhancer Water Base CE Enviro is an Environmentally Friendly water based sealer that contains an optimal amount of solids to enhance color, protect against oil and dirt stains, resist calcium and make surfaces easier to clean. Effective on newly installed pavers or surfaces previously sealed with water based products Techni-Seal EV Protective Sealant Color Enhancer Water Base EV is an Environmentally Friendly water based sealer made up of acrylic and urethane which preserves the natural look of your EP Henry Pavers. EV also contains a minimal amount of solvent and may darken the pavement surface. It reduces oil and dirt penetration and makes cleaning easier. Easy to apply, it provides DevonStone Product Specifications All DevonStone units are manufactured at our state-of-the-art facility using only the finest available natural materials. They meet or exceed all industry standards for cast paving units. 1. Color The range of DevonStone’s color from piece to piece can vary and is intentional to better portray variations in color associated with natural stone. 2. Dimensional Tolerances Dimensions are based on the actual modular size of each unit and/or the particular shape identified. Standard product thickness is 1 5/8” (40mm) with a permissible variation of 1/8” in length, width and thickness. 3. Joint Spacing The space between DevonStone units is nominally 3/8”. A variation in this dimension can occur due to the natural cleft of the edge of each individual piece. 4. Slip/Skid Resistant DevonStone units (Tennyson and Gaelic) are ADA compliant for both level surfaces and ramp applications. EFFLORESCENCE Efflorescence is a whitish powder-like deposit, common on concrete and masonry products, that normally will disappear over time with weathering. Although it may present an aesthetic concern, efflorescence will not affect the structural performance of pavers or wall systems. Efflorescence is a natural occurrence for which EP Henry accepts no responsibility nor liability. Contact your EP Henry Hardscaping Center for additional information and a copy of the Interlocking Concrete Pavement Institute (ICPI) publication “Managing Efflorescence”. 34 Paver Lights Shineday or night... Let your EP Henry Hardscaping project shine day or night with Paver Lights. Durable, safe and easy to install, Paver Lights provide beauty and safety in your driveway or walkway, on your steps, or around your patio or pool deck. Paver Lights Strong enough for most vehicular applications, the Paver Light is a 12-volt system based upon the same principal as similar outdoor systems. It comes with a 7-watt bulb but can accommodate up to a 15-watt lamp. General Installation 1. Draft a lay-out of your project. Identify the location of your outdoor power source and where you would like your Paver Light fixtures to be placed. 2. Pre-assemble Paver Light fixtures with bulbs in and lead wire coming out. 3. Connect your transformer and run the cable from transformer around the perimeter of your project. Make sure your transformer is strong enough for the number of lights you are using. 4. Attach Paver Lights to the cable using the included solderless connectors. 5. Test the system to make sure that all of the lamps light when power is turned on. 6. Cover the cable with soil, landscape, and enjoy. 4” 8” These installation instructions are intended to describe the general procedure for installing landscape lighting. To ensure proper safety, please refer to the manufacturer's instructions accompanying any lighting system you select for more specific installation guidelines. Brick Stone 6” 6” 9” 6” Old Towne Cobble/Village Square (6x6) Old Towne Cobble/Coventry Stone I 35 Visit www.ephenry.com for updates Coventry Color Selections ® Masonry Wall Systems BishopStone™ Cubing Information Harvest Blend Dakota Blend Pewter Blend SIZE PIECES PER CUBE 13.4" X 13.4" 13.4" X 5.5" 13.4" X 3.5" 13.4" X 9.5" 11.4" X 9.5" 11.4" X 5.5" 11.4" X 3.5" 9.5" X 9.5" 9.5" X 5.5" 9.5" X 3.5" 7.4" X 5.5" 7.4" X 3.5" 5.5" X 3.5" 8 PIECES PER CUBE 24 PIECES PER CUBE 16 PIECES PER CUBE 16 PIECES PER CUBE 8 PIECES PER CUBE 24 PIECES PER CUBE 24 PIECES PER CUBE 16 PIECES PER CUBE 16 PIECES PER CUBE 16 PIECES PER CUBE 16 PIECES PER CUBE 16 PIECES PER CUBE 16 PIECES PER CUBE 5.5" X 5.5" 16 PIECES PER CUBE NOTE: The pieces per cube for each size are approximate, and will vary from cube to cube. The total square feet will always equal or exceed the number stated. Sizes: 14 different sizes, 3 5/8" thick Packaging: 98.6 SF of wall material yields 103 SF of mortared wall with a nominal 3/8" joint 4,056 lbs/cube (approximately) Palletized and Stretch-wrapped Dakota Blend BishopStone The same process that created our best selling Coventry® Line of Pavers and Retaining Wall Systems is now available in a mortared wall application. BishopStone replicates the texture of our Coventry Pavers while GloucesterStone has the rougher texture of Coventry Walls. Color Selections GloucesterStone™ Cubing Information DIMENSIONS (6 SIZES) 3 5/8"D X 3 5/8"H X 15 5/8"L Harvest Blend 3 5/8"D X 3 5/8"H X 9 5/8"L 3 5/8"D X 3 5/8"H X 5 5/8"L 3 5/8"D X 7 5/8"H X 15 5/8"L Dakota Blend 3 5/8"D X 7 5/8"H X 9 5/8"L 3 5/8"D X 7 5/8"H X 5 5/8"L Pewter Blend EP Henry Wall Systems are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. 36 Dakota Blend GloucesterStone Cast Veneer Stone Pennsylvania Field Stone in Aspen (Also available in Chardonnay) Stud Wall Installation Stud Wall Sheathing Weather Resistant Barrier Minimum 2.5# galvanized metal lath Scratch Coat Mortared setting bed per manufacturer’s specifications Mortart Joint Cast Stone Veneer installed per manufacturer’s specifications CMU Wall Installation CMU Wall Wall must be sprayed with mortar adhesive material before scratch coat is applied Scratch Coat Mortared setting bed per manufacturer’s specifications Mortart Joint Cast Stone Veneer installed per manufacturer’s specifications Pennsylvania Field Stone in Aspen (Also available in Chardonnay) Painstakingly crafted to replicate the variety of shapes and unique color ranges found in natural stone, Cast Veneer Stone is lightweight and easy to install following accepted masonry veneer guidelines. Look for additional colors and shapes as we will continually be expanding this exciting new product line. It’s important to note: When working with Cast Veneer Stone it is preferred that the workman has some degree of masonry experience. Working with mortar can be tricky and inexperience can lead to unsightly as well as structurally unsound results. If at all possible get some instruction and hands on training with a mason and make the effort to practice before attempting the project. It will be worth the effort. 37 Visit www.ephenry.com for updates Coventry ® Garden Wall Color Selections Harvest Blend Autumn Blend Dakota Blend EP Henry Wall Systems are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Autumn Blend Coventry Garden Wall Harvest Blend Coventry Garden Wall 8” 9” Cubing Information 11 5/8” 8” TAPERED PIECES PER SF SF PER CUBE 4” 4” 11 5/8” Tapered 38 Rectangular PIECES PER CUBE LBS PER PIECE LBS PER CUBE 3.0 40 120 25 3,046 RECTANGULAR PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 3.0 40 120 27 3,468 Formulas/Notes • 3 pieces = 1 sf of wall face • Minimum inside radius - 22” (from back of block) • Maximum wall height = 16” (4 courses) under ideal conditions This product is designed for planter and garden wall applications only. E nglishGarden Wall Red Gray Tan Harvest Blend Autumn Blend EP Henry Wall Systems are made from natural materials. Variations in Gray English Garden Wall shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Harvest Blend English Garden Wall Cubing Information TAPERED PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 3.0 40 120 26 3,129 8” 11 5/8” RECTANGULAR PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 8” 3.0 40 120 29 3,518 • 3 pieces = 1 sf of wall face • Minimum inside radius - 22” (from back of block) • Maximum wall height = 24” (6 courses) under ideal conditions This product is designed for planter and garden wall applications only. 4” 9” 4” Rectangular 11 5/8” Tapered 39 Visit www.ephenry.com for updates Coventry Wall ® Color Selections Pewter Blend Harvest Blend Autumn Blend Harvest Blend 6” Coventry Wall Dakota Blend Buff EP Henry Wall Systems are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Cubing Information 3” RECTANGULAR CAP PIECES PER SF 3.00 SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE UNIVERSAL CAP PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 32 96 47 4,491 3.2 32 96 45 4,280 Formula/Notes Pewter Blend 3”- 6” Combo Coventry Wall 14” 10” 8” 8” 8” 6” All sizes are also available in 3” high units. 8” 8” 6” 4” Corner 8” 12” • Pin calculator: (# of non-cap courses) (one) x (lineal feet of wall) 6” 14” 16” 16” 11 5/8” 6” • Minimum inside radius = 48” (from back of block) Maximum unreinforced, height for non-battered walls is 24” and for walls with a batter, maximum unreinforced height is 36” under ideal conditions. Geogrid is required above these 3" PALLET: 5 LENGTHS heights. PIECES PER SF Above 48”, EP Henry SF PER CUBE recommends that you PIECES PER CUBE* consult a professional engineer. LBS PER PIECE 3” LBS PER CUBE 3” 12” 16” 3” Universal Coventry Cap Stretcher Cubing Information 40 6” 6” 6” - PIECES PER SF 3.0 3" CORNER PIECES PER SF 3.45 6" PALLET: 5 LENGTHS PIECES PER SF 50 SF PER CUBE 50 SF PER CUBE 43.5 - PIECES PER CUBE - LBS PER PIECE 30 LBS PER PIECE LBS PER CUBE 4,567 LBS PER CUBE 3" PALLET: 16" LONG UNITS 4,285 150 PIECES PER CUBE 3” Rectangular Coventry Cap 6" PALLET: 16" LONG UNITS 6" CORNER PIECES PER SF - PIECES PER SF SF PER CUBE 50 SF PER CUBE 50 SF PER CUBE PIECES PER CUBE* - PIECES PER CUBE 75 PIECES PER CUBE 75 26 LBS PER PIECE - LBS PER PIECE 57 LBS PER PIECE 51 3,942 LBS PER CUBE LBS PER CUBE 4,308 LBS PER CUBE 3,829 150 4,172 *The pieces per cube for all Coventry Wall products are approximate and may vary from cube to cube. Total square feet will always equal or exceed the number stated. 1.50 1.70 44 Double Sided Coventry ® Wall Color Selections Pewter Blend Harvest Blend Autumn Blend Dakota Blend Buff Harvest Blend 3” - 6” Combo Double Sided Coventry Wall (radius) Radius Units EP Henry Wall Systems Shown in 3” heights. All units, except caps, are also available in 6” heights. are made from natural materials. Variations in shade can be expected. Because photographic 3 3/4” 10” reproductions cannot 3” 10” 5 3/4” precisely convey the feel and color of the actual 3” product, we urge you to 5 3/4” make final selection from 7 3/4” 10” current product samples. 7 3/4” 3” 10” 9 3/4” 9 3/4” 3” Dakota Blend 3” Double Sided Coventry Wall (radius) 11 3/4” 14” 10” 16” 10” 10” 3” 11 5/8” 14” 6” 3” 3” 16” 16” 16” Double Sided Corner Double Sided Corner 3” Coventry Universal Cap Cubing Information Formulas/Notes UNIVERSAL CAP 6" PALLET: 5 LENGTHS 3" PALLET: 5 LENGTHS PIECES PER SF - SF PER CUBE 40 6" - PIECES PER SF 3.2 PIECES PER SF 3.0 1.50 SF PER CUBE 40 SF PER CUBE 30 SF PER CUBE 40 40 96 PIECES PER CUBE 120 60 LBS PER PIECE 38 74 PIECES PER CUBE - PIECES PER CUBE - LBS PER PIECE - LBS PER PIECE - LBS PER PIECE 45 LBS PER CUBE 4,280 4,457 3" PIECES PER SF PIECES PER CUBE LBS PER CUBE CORNERS LBS PER CUBE 4,228 LBS PER CUBE 4,516 4,426 • Pin calculator: (# of non-cap courses) - (one) x (lineal feet of wall) • Minimum inside radius = 42" (from back of block) • Maximum height for Double Sided Coventry Wall in freestanding applications without engineering assistance is 33" including cap. Seek a professional engineer where a taller wall may be required. 41 Visit www.ephenry.com for updates Terrace Wall ™ Color Selections Pewter Blend Harvest Blend Autumn Blend Dakota Blend EP Henry Wall Systems are made from natural Pewter Blend Terrace Wall materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Harvest Blend Terrace Wall 10 1/2” 14” 6” 3” 12” 11 5/8” 6” 16” 16” 12” 3” Stretcher 16” 16” 8” Universal Cap Rectangular Cap Corner Formulas/Notes Cubing Information STRETCHER PIECES PER SF SF PER CUBE 42 PIECES PER CUBE LBS PER PIECE LBS PER CUBE 1.5 48 72 51 3,665 CORNER PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 1.5 72 108 45 4,838 3” RECTANGULAR CAP PIECES PER SF 3.0 UNIVERSAL CAP PIECES PER SF 3.2 SF PER CUBE SF PER CUBE 30 PIECES PER CUBE LBS PER PIECE LBS PER CUBE 32 96 47 4,555 PIECES PER CUBE LBS PER PIECE LBS PER CUBE 96 44 4,177 • 1.5 pieces = 1 sf of wall face • Minimum inside radius = 22” (from back of block) • Maximum unreinforced wall height = 36” under ideal conditions. Coventry ® Wall Plus Color Selections Pewter Blend Harvest Blend Dakota Blend Buff EP Henry Wall Systems are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel Harvest Blend 3 1/2” and 7” Combo Coventry Wall Plus and color of the actual product, we urge you to Coventry Wall Plus is designed to make final selection from allow for construction of taller current product samples. structural walls for residential and commercial applications. 16” 3” 12” Rectangular Cap* 7” Harvest Blend 3 1/2” and 7” Combo Coventry Wall Plus 12” 18” 9” 12” Corner 3 1/2” 14” 3 1/2” 18” 12” 3 1/2” NOTE: 11 5/8” Refer to the construction diagram on page 58 for repeating block pattern and 3” geogrid placement. 12” 16” 6” Cubing Information 31/2" PALLET: 6" & 12"Lengths SF PER CUBE 35 3 1/2" PALLET: ALL 18" LONG UNIT SF PER CUBE 42 7" PALLET: 6" & 12" Lengths LBS PER CUBE LBS PER CUBE LBS PER CUBE 4,066 5,017 SF PER CUBE * See page 41 for cubing information for caps. Universal Cap* 35 3,635 7 " PALLET: ALL 18" LONG UNITS SF PER CUBE 42 7" CORNER LBS PER CUBE LBS PER CUBE All units, except cap, are also available in 7” high units. 4,116 SF PER CUBE 35 2,760 43 Visit www.ephenry.com for updates Vertica & Vertica Stone Cut ® Color Selections Pewter Blend Harvest Blend Dakota Blend Buff EP Henry Wall Systems are made from natural materials. Variations in shade can be expected. Because photographic Vertica Stone Cut photography supplied by Anchor Retaining Wall Systems reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Tall walls and tight spaces don’t mean you have to sacrifice aesthetic appeal. Vertica Stone Cut’s rich tumbled look provides an appealing alternative to a splitface texture Vertica photography supplied by Anchor Retaining Wall Systems 12” 18” 18” 9” 4” 8” Stretcher 8” 44 1.0 48 48 95 4,563 Cap Corner Formulas/Notes Cubing Information STRETCHER PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE CORNER PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 1.0 60 60 84 5,010 4” VERTICA CAP PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 18” 12” 2.0 36 72 65 4,678 • 1 piece = 1 sf of wall face • Maximum unreinforced, exposed wall height is 40” (5 courses) under ideal conditions. Geogrid must be used in walls above 40”. • Above 48”, EP Henry recommends that you consult a professional engineer. Diamond Pro ® Color Selections Pewter Blend Harvest Blend Dakota Blend Buff Photography supplied by Anchor Retaining Wall Systems EP Henry Wall Systems are made from natural materials. Variations in The choice of many architects, engineers and shade can be expected. contractors, Diamond Pro is a work horse, reproductions cannot Because photographic precisely convey the feel cost effective solution for a broad range of and color of the actual commercial and residential retaining wall product, we urge you to projects. The pin-less system has a 70 current product samples. make final selection from batter and incorporates a rear lip technology for rapid and easy installation. Photography supplied by Anchor Retaining Wall Systems 11 1/2” 18” 9” 18” 12” 8” 8” 4” 18” Corner Rectangular Cap Cubing Information STRETCHER PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 1.0 48 48 80 3,840 Stretcher Formula/Notes CORNER PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 1.0 60 60 84 5,010 4” RECTANGULAR CAP PIECES PER SF 2.0 SF PER CUBE 30 PIECES PER CUBE 60 LBS PER PIECE 72 LBS PER CUBE 4,317 • 1 piece = 1 sf of wall face • Maximum unreinforced, exposed wall height is 40” (5 courses) under ideal conditions. Geogrid must be used in walls above 40”. • Above 48”, EP Henry recommends that you consult a professional engineer. 45 Visit www.ephenry.com for updates StoneWall ™ SELECT ® Color Selections Autumn Blend Harvest Blend Dakota Blend Pewter Blend Buff Autumn Blend StoneWall SELECT Using the NatureWallClip, with potting soil and plant material, you can make your StoneWall a NatureWall. EP Henry Wall Systems are made from natural materials. Variations in shade can be expected. StoneWall SELECT NatureWall Clip Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. StoneWall SELECT NatureWall StoneWall SELECT Standard Clip Harvest Blend StoneWall SELECT 18” 12” 14” 18” 9” 12” 8” 11 5/8” 8” 4” 3” 18” 16” Universal Cap 4” Rectangular Cap Corner StoneWall SELECT Cubing Information STRETCHER PIECES PER SF SF PER CUBE PIECES PER CUBE 1.0 60 60 LBS PER PIECE 74 LBS PER CUBE 4,450 46 Formulas/Notes CORNER PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 1.0 60 60 84 5,010 4” RECTANGULAR CAP PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 2.0 30 60 72 4,317 3” UNIVERSAL CAP PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 3.2 30 96 44 4,177 • 1 piece = 1 sf of wall face • Maximum unreinforced, exposed wall height is 40” (5 courses) under ideal conditions. Geogrid must be used in walls above 40”. • Above 48”, EP Henry recommends that you consult a professional engineer. • Two clips/block needed (except under cap) Mesa ® Color Selections Pewter Blend Harvest Blend Dakota Blend Buff EP Henry Wall Systems are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Dakota Blend Mesa Retaining Wall 18” 9” 11” 11” 8” 8” 8” 4” 18” 18” Straight Split Bevel Face Split 18” 12” 4” Rectangular Cap Corner Cubing Information STRAIGHT SPLIT PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 1.0 48 48 80 3,861 BEVEL FACE SPLIT PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 1.0 48 48 84 4,025 CORNER PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE • 1 piece = 1 sf of wall face • Maximum unreinforced, exposed wall height is 48” (5 courses) under ideal conditions. Mesa Geogrid must be used in walls above 48”. 1.0 60 60 84 5,010 4” RECTANGULAR CAP PIECES PER SF SF PER CUBE PIECES PER CUBE LBS PER PIECE LBS PER CUBE 2.0 30 60 72 4,317 • Above 48”, EP Henry recommends that you consult a professional engineer. • Two connectors/block needed (except under cap) • Call for availability of corner caps. 47 Visit www.ephenry.com for updates Wall System Installation Pewter Blend 3”- 6” Coventry Wall Coventry ® Wall TOOLS: Shovel, wheelbarrow, level, string line, hammer, tape measure, wooden stakes, dead blow hammer, chisel or splitter for splitting block. STEP 1: Calculate Wall Materials Needed Coventry Wall is sold by the square foot. Determine the square footage of wall block needed by multiplying the wall's length by its height (don't forget that you'll need to bury a portion of the wall-see Step 2). Both the 3" high and 6" high pallets contain 50 square feet of wall block. Due to Coventry Wall's modular height, both heights can be combined within the same wall. To calculate the number of pins needed, subtract one from the number of non-cap courses and multiply that result by the total lineal feet of wall. For example, for a 20-foot-long wall, five courses high plus a cap, you would need (5-1) x 20 = 80 pins. To calculate the number of caps needed, divide the total lineal feet of wall by 1.33 (20-foot-long wall = (20 ÷ 1.33) = 15 caps) for the 16" long rectangular cap. STEP 2: Prepare the Footing Dig a trench 16" wide and 6"-10" below grade, depending on the overall wall height. As a rule of thumb, you will bury a minimum of 6" of block or 10% of the total height of the wall, whichever is greater.. Make sure the soil at the bottom of the trench is well compacted to prevent settling. Add a level, 6" thick layer of compacted 3/4" modified stone as a footing. Tip: Add a 1/2"-3/4" layer of sand or stone screenings on top of the footing to make the base course easier to level. STEP 3: Install the Base Course Install the first layer of Coventry Wall by placing the units, narrowest slot (1/2" wide) on the top of the block and towards the back, on the prepared base. For a battered wall (where each course sets back), level the units with a carpenter's level from front to back and side to side. For non-battered walls, level the units from side to side but tilt the bottom block slightly back so that the entire wall, when constructed, leans slightly towards the soil being retained.* Check for straightness by using a string line on top of the block using the slot as a guide. Each pallet of Coventry Wall comes with five different length stones; use a combination of sizes. Tip: Pallets of 16" long units are available in both heights and the 6" units are ideal for the base course. *NOTE: Structurally, battered walls are superior to non-battered walls. 48 STEP 4: Insert the Pins Insert one pin, as shown, in each block except the 4" long unit. Adhesive should be used to hold the 4" units in place. The 16" units may require the use of two pins. Note that pin placement for battered walls is different than that for non-battered walls (see diagram far right). high strength flexible adhesive to bond the corner block together as there are no slots for pins. Also, any single battered wall with a 90º corner on each end requires cutting the corner units to accommodate the wall batter as the wall rises to maintain the running bond pattern. STEP 5: Backfill the Wall Backfill 6"-12" behind each layer of Coventry Wall with well draining granular fill (i.e., 3/4" clean stone). All soil behind the wall must be compacted. Use only lightweight mechanical compaction equipment within 3' of the back of the units. Tip: Consider using a landscape fabric directly behind the wall block to prevent fine soil particles from washing through to the front. Steps The installation of steps requires careful layout and planning. It is critical that the base be properly installed; see Step 2 for details. A minimum of 6" of modified stone base is required under all risers. Check local construction codes for minimum riser height and tread depth. Use the wall blocks to create the riser and the 12" x 3" x 16" or Universal Caps for the tread. Bullnose pavers may also be used for the tread. STEP 6: Installing Additional Courses Place the next and additional courses of Coventry Wall in a staggered or half bond fashion, randomly using all sizes. Avoid having a vertical line span more than two layers of block. Insert pins in each course as you build the wall, making sure that every pin is oriented the same way. Backfill each course as the wall is being built. For building combination walls that use both the 3" & 6" high units, the ratio depends on your personal taste. Typically a combination wall will be 66% three-inch units and 34% six-inch units. Special note on 3"-6" combination walls with a set-back: when laying 2 courses of 3" block, it is important that you only batter one of them; this will help keep the set-back in line with your 6" courses. Under normal conditions, maximum unreinforced height for Coventry Wall is 24" for non-battered walls and 36" for walls built with a set-back, under ideal conditions. STEP 7: Cap the Wall Attach the wall cap blocks with a high strength, flexible concrete adhesive. A overhang of 1" in the front looks best. Some cutting may be necessary; consult your EP Henry Hardscaping Center for cutting equipment suggestions. For 90º corners, 12"x3"x8" caps with the rockface on the front and one end are also available. Additional Tips Building 90º Corners Special units are available to construct true 90º corners. They are 14" long and available in both 3" and 6" heights. To build 90º corners, begin construction at the corner of the wall and work out. Alternate the long dimension of corner units to maintain a running bond pattern. Use a When constructing steps, bury a block behind the visible riser. In other words, each step should be at least two blocks deep. This will give the tread (cap) more stability by allowing the front block of the upper step to bear on the back block of the lower step. Use a high strength concrete adhesive to attach the treads to the risers BATTER For walls with a set-back, insert pin as shown above. NO BATTER For walls without a set-back, insert pin as shown above. PIN NOTE: These instructions are meant as a general guideline for walls under ideal conditions, and assuming no slopes or surcharges. Site-specific conditions may warrant additional installation requirements. CAUTION: Dry sawing or grinding of concrete products may result in the release of respirable crystalline quartz. Prolonged exposure to respirable crystalline quartz may cause delayed (chronic) lung injury (silicosis). The use of a NIOSH - Approved respirator and tight fitting goggles are recommended when sawing or grinding operations are in progress. Wall System Installation Coventry ® Wall Plus TOOLS: Shovel, wheelbarrow, level, string line, hammer, tape measure, wooden stakes, dead blow hammer, chisel or splitter for splitting block. STEP 1: Calculate Wall Materials Needed Coventry Wall Plus is sold by the square foot. Determine the square footage of wall block needed by multiplying the wall's length by its height (don't forget that you'll need to bury a portion of the wall-see Step 2). Calculate the number of 7” stretchers (Pallet I) needed for the base course first. Since Coventry Wall Plus is designed to be installed following basic repeatable patterns (6 ft in length and 21” in height or 10.5 SF), simply calculate the remaining square footage needed and order pallets following a 1: 1 : ½ : ½ ratio. Example: a 66 ft. long 42” high wall (231 SF) will require 7” below grade, for a total wall height of 4'1” (271 SF). 7” stretchers below grade: 66 ÷1.5 ft = 44 pcs or 1 cube of Pallet #1 2 cubes each of Pallets I and II, and 1 cube each of Pallet III and IV = 231 SF Total order: 3 cubes of Pallet I; 2 cubes of Pallet II; 1 cube of Pallet III; and 1 cube of Pallet #4. To calculate the number of pins needed, plan on nominally 3 per SF. The example above would require about 812 Coventry Wall Plus pins. To calculate the number of caps needed, divide the total lineal feet of wall by 1.33 (66-foot-long wall = (66 ÷ 1.33) = 50 - 16” long rectangular caps. STEP 2: Prepare the Footing Dig a trench 24” wide and a minimum of 13” below grade depending on the overall height of the wall. As a rule of thumb, you will bury 10% of the wall height or a minimum of 7”, whichever is greater. Make sure the soil at the bottom of the trench is well compacted to prevent settling. Add a level, 6” thick layer of compacted 3/4” modified stone as a footing. Tip: Add a 1/2” layer of sand or stone screenings on top of the footing to make the base course easier to level. STEP 3: Install the Base Course Install the first layer of Coventry Wall Plus by placing the 7” x 18” units, narrowest slot (1/2” wide) on the top of the block and towards the front and the hand hold cores to the back, on the prepared base. Level the units with a carpenter's level from front to back and side to side. Check for straightness by using a string line on the back of the block. STEP 4: Insert the Pins Insert one pin, as shown, in each 6” and 12” long unit. The 18” units will requires the use of two pins. Note that pin placement for battered walls require the flag to point towards the rear of the block. Point the flag towards the front for a near vertical batter. Any unit that does not receive 2 pins should have adhesive added between the blocks for additional strength. STEP 5: Backfill the Wall Place 12 inches (minimum) of drainage aggregate between, and directly behind the wall units. Fill voids in retaining wall units with drainage aggregate. Provide a drainage zone behind the wall units to within 12 inches of the final grade. Drainage zone should include sloped drainage pipe to provide gravity flow to the exposed areas. Expose the drainage pipe through the face of the wall (50 ft. maximum intervals), and/or to an appropriate location away from the wall system. All soil behind the wall must be well compacted. Use only lightweight mechanical compaction equipment within 3' of the back of the units. STEP 6: Installing Additional Courses Place the next and additional courses of Coventry Wall in a staggered or half bond fashion, following the 3 course basic repeating panel. Avoid having a vertical line span more than two layers of block. Insert pins in each course as you build the wall, making sure that every pin is oriented the same way. Backfill each course as the wall is being built. Typically a wall following the basic panel will be 30% 3½” units and 70% 7” units. Under ideal conditions, maximum unreinforced height for Coventry Wall Plus is 35” plus cap. STEP 7: Cap the Wall Attach the wall cap blocks with a high strength, flexible concrete adhesive. An overhang of 1” in the front looks best. Some cutting may be necessary; consult your EP Henry Hardscaping Center for cutting equipment suggestions. Additional Tips Building 90º Corners To build 90º corners, begin construction at the corner of the wall and work out. Use 7” high corner units when possible. If needed, the 3 1/2” high 18” stretchers are field splittable for corners. Alternate he long dimension of corner units to maintain a running bond pattern. Use a high strength flexible adhesive to bond the corner block together. Also, any battered wall with a 90º corner on each end requires some cutting to accommodate the wall batter as the wall rises to maintain the running bond pattern. Always use whole corner pieces, making necessary cuts on the adjacent stretcher units for optimum structural integrity. Steps The installation of steps requires careful layout and planning. It is critical that the base be properly installed; see Step 2 for details. A minimum of 6” of modified stone base is required under all risers. Check local construction codes for minimum riser height and tread depth. Use the 7” H units to create the riser and the 12” D x 3”H x 16”W Universal Caps for the tread. Bullnose pavers may also be used for the tread. When constructing steps, bury one foundation block below each riser block. In other words, each step should be at least two blocks deep, one exposed and one buried. This will give the tread (cap) more stability by allowing the front block of the upper step to bear on the back block of the lower step. Use a high strength concrete adhesive to attach the treads to the risers. Double Sided Coventry ® Wall TOOLS: Shovel, wheelbarrow, level, string line, hammer, tape measure, wooden stakes, dead blow hammer, chisel or splitter for splitting block. General Guidelines • Double Sided Coventry Wall comes in 2 shapes: rectangular units for straight walls and tapered units for radius walls. These units are sold separately. • Maximum height for Double Sided Coventry Wall in freestanding applications without engineering assistance is 33” (exposed height including cap). Seek a qualified professional engineer where a taller wall may be required. • Curves in the wall, corners, and piers will all help with the stability of your Double Sided Coventry Wall. • Both pins and adhesive are required for proper installation of a Double Sided Coventry Wall. • Seat walls are typically 18”- 24” high, parapet walls are typically 30” - 33” high. STEP 1: Calculate Material Needed Double Sided Coventry Wall is sold by the square foot. Determine the total square feet of wall needed by multiplying the length times the height (don't forget the block that will be below grade). Both the 3” high pallet and 6” high pallet contain 40 square feet of wall block. Due to Coventry Wall's modularity, both heights can be combined within the same wall. Use the following formula to calculate the number of pins needed: (Number of non-cap courses - 1) x lineal feet of wall = total number of pins. Example: wall 5 courses high (without cap), 20 feet long 5 (courses) -1= 4 x 20 (feet) = 80 pins needed To calculate the number of universal caps needed: Total lineal feet ÷ 1.25 = total number of Universal Caps needed Example: 20-foot long wall 20 (feet) ÷1.25 = 16 Universal Caps needed NOTE: These instructions are meant as a general guideline for walls under ideal conditions, and assuming no slopes or surcharges. Site-specific conditions may warrant additional installation requirements and an engineer's review. CAUTION: Dry sawing or grinding of concrete products may result in the release of respirable crystalline quartz. Prolonged exposure to respirable crystalline quartz may cause delayed (chronic) lung injury (silicosis). The use of a NIOSH - Approved respirator and tight fitting goggles is recommended when sawing or grinding operations are in progress. 49 Visit www.ephenry/contractor.com Wall System Installation Double Sided Coventry ® Wall continued STEP 2: Prepare the Footing Dig a trench at least 24” wide (make sure it's wide enough to accommodate your plate compactor), and 5-10” below grade. Trench should be a minimum of 12” deep enough to bury the first course (6”) plus (6”) for the footer. Add 6” (minimum) for the depth of the footer material. Make sure the soil is well compacted to prevent settling. Add a level, even 6” thick layer of ¾” modified stone as a footing. Compact the base material with a vibratory plate compactor. STEP 3: Install the Base Course Install the first layer of Double Sided Coventry Wall by placing the units, narrowest slot (1/2””wide) on the top, on the prepared base. Depending on the radius you are trying to achieve you may need to turn a block upside down to ease installation. Screenings or coarse concrete sand may be used as a leveling agent, but should not exceed 1” in depth. It is recommended that 6” units be used for the first course to help insure the wall's stability. Level the units from front to back and side-to-side using a dead blow hammer and level. Double Sided Coventry Wall blocks come in five different sizes. Use 6” x 16” for setting the first course. Align the base course to a string line to assure a straight wall where applicable. STEP 4: Installing Additional Courses Place the next and additional courses of Coventry Wall in such a fashion that each block bridges two units below in a running bond pattern, wherever possible. Avoid having a vertical line span more than two layers, or 6” of block. Lay additional courses starting at the corner and working toward the center. Insert pins in each course as you build the wall, making sure that the flag of every pin is oriented toward the wider part of the block. Marry the angles of the blocks to avoid gaps and to keep the continuity of the rock face on both sides of the wall. The tightest radius possible using all sized units is 42 inches. By using more of the smaller block and less of the larger units you can achieve a tighter radius. It is neccesary to run a bead of high strength, flexible concrete adhesive on both sides of the slot about 1”- 2” from both of the faces of the block, between each course for structural stability. STEP 5: Building 90° Corners Double sided corners are available in both 3” and 6” high units to readily create 900 corners. To build 900 corners, begin construction at the corner of the wall and work out. Alternate corner units to maintain a running bond pattern. Use a high strength flexible adhesive to bond the corners together as there are no slots for pins. After splitting the corner, take a piece of block and rake the face of the fresh split to create the tumbled look. Start by laying the corner unit first and work your base course away from the corner unit. After installing and leveling your base course, start the second course again at the corner. No pins will be used in the corner; use high 50 strength, flexible concrete adhesive only. When building a corner make sure that the corner unit overlaps two blocks beneath. STEP 6: Cap the Wall After installing your last course of wall block, attach the Universal Coventry Wall Caps with a high strength, flexible concrete adhesive. The cap units should be installed following the contour of the wall and with a ¾” - 1” overhang on both sides. Universal Coventry Wall is 16”, or 4 courses, under ideal conditions. Surcharges, soil that does not drain well, a slope behind the wall, or a nearby structure are all conditions that might reduce the maximum wall height. Additional Tips: Building 90º Corners STEP 1: Create a Corner Block Using a chisel or splitter, remove 3”- 4” from the end of a rectangular unit. This end should have the same rough ”rockface” as the front. STEP 2: Overlap the Corners To Create A Bond Using corner pieces you have created, overlap the units to build your corner. (A) (B) Caps will fit a 6' 6” inside radius with no cuts. (A) Alternate Coventry Universal Caps for a straight wall. (B) For a curved wall, marry the angles of the cap to conform to the radius. Some cutting may be necessary. Coventry ® Garden Wall TOOLS: Shovel, wheelbarrow, level, string line, hammer, tape measure, wooden stakes, dead blow hammer, chisel or splitter for splitting block. STEP 1: Calculate Wall Materials Needed Determine the square footage of wall by multiplying length x height. Multiply the result by 3 to determine the number of Coventry Garden Wall units necessary to complete the project. See the wall calculator below. Note: Shortening block to create corners will cause your wall to go off bond. Make sure that seams between blocks on adjacent courses do not line up and that each block spans two below. Creating Circles The minimum radius for the top course of Coventry Garden Wall is 22” (measured from the back of the block). Add 1” per course of block below the top layer to compensate for the setback. For example, with 4 layers of block, the radius at the bottom would be 25”. Building Walls With Both Straight & Curved Sections It's easy to build beautiful Coventry Garden Walls combining both curved and straight sections of wall. Since the layers below the top course won't be visible, you may use all tapered blocks. Due to its 8” depth, Coventry Garden Wall does not accommodate creating steps as readily as some of our wall systems. NOTE: These instructions are meant as a general guideline for walls under ideal conditions, and assuming no slopes or surcharges. Site-specific conditions may warrant additional installation requirements. STEP 2: Prepare the Footing Dig a trench 16” wide and 8” below grade. Bury one course below grade. Add 4” for the depth of the base material. Make sure the soil is well compacted to prevent settling. Add a level, compacted 4” layer of 3/4” modified stone as a footing. STEP 3: Install the Base Course Use rectangular Coventry Garden Wall units for straight walls and tapered units for curved walls. For straight walls you may use tapered units underneath the top course as the ”V” gaps will not be visible. Position Coventry Garden Wall side by side on the prepared base. Level the units from front to back and side to side with a dead blow hammer and level. Use a string line along the back of the block to verify straightness. STEP 4: Backfill the Units Backfill 6”-12” behind each layer of Coventry Garden Wall with 1/2”-3/4” clean stone. STEP 5: Installing Additional Courses Place the next course and additional courses of Coventry Garden Wall in such a fashion that each block bridges two units below (running bond pattern). For best results, set each course back 3/4”. Backfill each course as the wall is being built. Maximum wall height for Coventry Garden Wall CAUTION: Dry sawing or grinding of concrete products may result in the release of respirable crystalline quartz. Prolonged exposure to respirable crystalline quartz may cause delayed (chronic) lung injury (silicosis). The use of a NIOSH Approved respirator and tight fitting goggles is recommended when sawing or grinding operations are in progress. Coventry Garden Wall Calculator WALL LENGTH W A L L 4” 5’ (1 course) 5 (2 courses) 10 8” H E I 12” (3 courses) 15 G H 16” (4 courses) 21 T 10’ 15’ 20’ 10 15 21 21 31 41 31 46 41 62 62 82 25’ 26 51 30’ 31 62 77 103 92 123 Straight Unit Size: 8”d x 4”h x 11 5/8”w Weight: Approx. 29 lbs. Tapered Unit Size: 8”d x 4”h x 11 5/8”w, tapering to 9” in back Weight: Approx. 25 lbs. Wall System Installation English Garden Wall™ TOOLS: Shovel, wheelbarrow, level, string line, hammer, tape measure, wooden stakes, dead blow hammer, chisel or splitter for splitting block. STEP 1: Calculate Wall Materials Needed Determine the square footage of wall by multiplying length x height. Multiply the result by 3 to determine the number of English Garden Wall units necessary to complete the project. See the wall calculator to the right. STEP 2: Prepare the Footing Dig a trench 24” wide and a minimum of 12” below grade depending on the overall height of the wall. As a rule of thumb, you will bury 10% of the wall height or a minimum of 6”, whichever is greater. Make sure the soil at the bottom of the trench is well compacted to prevent settling. Add a level, 6” thick layer of compacted 3/4” modified stone as a footing. Tip: Add a 1/2” layer of sand or stone screenings on the top of the footing to make the base course easier to level. STEP 3: Install the Base Course Use rectangular English Garden Wall units for straight walls and tapered units for curved walls. For straight walls you may use tapered units underneath the top course as the “V” gaps will not be visible. Chip off the lip with a hammer to make it easier to level the first course. Set the English Garden Wall units with the lip down. Position units side by side on the prepared base. Level the units from front to back and side to side using a dead blow hammer and level. Use a string line along the back of the block to verify straightness. STEP 4: Backfill the Units Backfill 6”-12” behind each layer of English Garden Wall with 1/2” -3/4” clean stone. STEP 5: Installing Additional Courses Place the next course and additional courses in such a fashion that each block bridges two units below (running bond pattern). Pull the units forward so that the lip rests against the back edge of the course underneath (your wall will step back 3/4” for every layer) to engage the lip. Backfill each course as the wall is being built. Maximum wall height for English Garden Wall is 24”, or 6 courses, under ideal conditions. Surcharges, soil that does not drain well, a slope behind the wall, or a nearby structure are all conditions that might reduce the maximum wall height. Additional Tips: Building 90º Corners STEP 1: Create a Corner Block Using a chisel or splitter, remove 3”- 4” from the end of a rectangular unit. This end should have the same rough “rockface” as the front. STEP 2: Overlap the Corners To Create A Bond Using corner pieces you have created, overlap the units to build your corner. You may have to chip off a portion of the lip. Gray English Garden Wall Note: Shortening block to create corners will cause your wall to go off bond. Make sure that seams between blocks on adjacent courses do not line up and that each block spans two below. STEP 4: Backfill the Units Backfill at least 6”-12” behind each layer of Terrace Wall with 1/2”-3/4” clean stone (for drainage) with soil behind it. All areas behind the units must be filled and compacted. Creating Circles The minimum radius for the top course of English Garden Wall is 22” (measured from the back of the block). Add 1” per course of block below the top layer to compensate for the setback. For example, with 4 layers of block, the radius at the bottom would be 25”. STEP 5: Installing Additional Courses Place the next and additional courses of Terrace Wall in such a fashion that each block bridges two units below in a running bond pattern. Pull the units forward so that the lip rests against the back edge of the course underneath (your wall will step back 7/8” for every layer). Backfill each course as the wall is being built and fill the block cores with 3/4” clean stone. Building Walls With Both Straight & Curved Sections It's easy to build beautiful walls combining both curved and straight sections of wall. Since the layers below the top course won't be visible, you may use all tapered blocks. Due to their 8” depth, English Garden Wall does not accommodate creating steps as readily as some of our wall systems. Terrace Wall™ TOOLS: Shovel, wheelbarrow, level, string line, wooden stakes, dead blow hammer and chisel or splitter for splitting block. STEP 1: Calculate Materials Needed Refer to Wall Calculator on next page. STEP 2: Prepare the Footing Dig a 24” wide trench. The height of your finished wall will determine the depth to excavate. As a rule of thumb, you will bury 1” of block for every course of exposed wall height. Add 6” for the depth of the base material. Make sure the soil is well compacted to prevent settling. Add 6” of compacted 3/4” modified stone as a footing. STEP 3: Install the Base Course Install the first layer of Terrace Wall by placing the units, lip side down, on the prepared base (remove the lip with a hammer to make leveling easier). Level the units from front to back and side to side using a dead blow hammer and level. Use a string line along the back of the block to verify straightness. STEP 6: Cap the Wall Cut caps with a diamond blade saw to fit, as needed. Attach the wall cap block with a high strength, flexible concrete adhesive. Additional Tips: Building 90° Corners 8”x6”x16” units with a finished end are available for 90° corners. Constructing Curved or Serpentine Walls The tapered shape of Terrace Wall makes it easy to create curved walls without any additional work. Constructing Steps Attractive steps, in either straight or scalloped designs, are easy to build with Terrace Wall units. The block units themselves are used for the risers with the cap block or another material, such as Bullnose Pavers, used for the tread. Refer to pgs. 55 to 57 for Wall Installation Details. NOTE: These instructions are meant as a general guideline for walls under ideal conditions, and assuming no slopes or surcharges. Site-specific conditions may warrant additional installation requirements. CAUTION: Dry sawing or grinding of concrete products may result in the release of respirable crystalline quartz. Prolonged exposure to respirable crystalline quartz may cause delayed (chronic) lung injury (silicosis). The use of a NIOSH - Approved respirator and tight fitting goggles are recommended when sawing or grinding operations are in progress. 51 Visit www.ephenr.com/contractor Wall System Installation Terrace Wall Calculator WA L L L E N G T H 1‘-4“ W A L L H E I G H T 2‘-8“ 4‘-0“ 5‘- 4“ 6‘- 8“ 8‘- 0“ 9‘- 4“ 10‘- 8“ 12‘- 0“ 13‘- 4“ 14‘- 8“ 16‘- 0“ 17‘- 4“ 18‘- 8“ 20‘- 0“ 6“ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1-0“ 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 1-6“ 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 2-0“ 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 2-6“ 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 3-0“ 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 CAPS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Maximum unreinforced wall height is 36” (6 courses). Standard Unit Size: 12”d x 6”h x 16”w Weight: Approx. 51 lbs. Cap Unit Size: 12”d x 3”h x 16”w Corner: 8”d x 6”h x 16”w Weight: Approx. 45 lbs. Universal Cap: 11 5/8”d x 3 “h x 14” or 16”w Weight: Approx. 44 lbs. Weight: Approx. 47 lbs. StoneWall ® Select™, Mesa® Retaining Wall System, Diamond Pro™, Vertica® & Vertica® Stone Cut Before you begin, call your local utilities companies to check your yard for buried electrical lines, cables, etc. This step is essential for your safety and is required by law. This service is free in most areas. See page 59 for a listing. Ensure that the base course is level. Level the unit side-to-side and from front-to-back using a dead blow hammer and level. Use a string line along the back of the block to verify straightness. Also, check with your local municipality to see if you'll need a construction permit and/or a fence behind your segmental retaining wall. Mesa® Lay the unit so that the slots are face up. TOOLS: Shovel, wheelbarrow, level, string line, tape measure, wooden stakes, dead blow hammer, plate compactor, and saw, chisel or splitter for cutting block. STEP 1: Calculate Materials Needed One block equals one square foot of wall face area. Each 4” thick cap is 18” in length so divide the linear length of the wall by 1.5 to determine the # of cap units. Mesa and StoneWall Select each require 2 clips/ connectors per unit except for the course below the cap. Diamond Pro and Vertica do not require clips or connectors. STEP 2: Layout the Project and Prepare the Footing (Leveling Pad) Begin your project by staking out the layout of the wall you are going to build. Using a shovel or a skid loader, excavate a 24” wide trench centered along this line. Make the trench a minimum of 14” deep, enough to bury the first course of block (8") plus 6” for the footer. Ensure that a minimum of 8” or 10% of the total wall height (which ever is greater) will be below grade. Compact the soil in the bottom of the trench with a mechanical plate compactor before installing the footer material. The footing material should be ¾” minus with fines (2A modified stone), compacted to 95% standard proctor density before proceeding to step #3. Remember: Construct the wall level, NOT following the grade. STEP 3: Install the Base Course Spreading a thin layer of concrete sand over your base will make it easier to level your first course of block. 52 StoneWall® Select™ Lay the unit so that the clip groove is face up. Diamond Pro™ Remove the rear lip of each base course unit and level. Vertica® and Vertica® Stone Cut Lay the unit so that the center locator lug is face up. STEP 4: Next Course Construction MESA Place two connectors into the receiving slots on the top of each Mesa unit. The teeth of the Mesa connector must penetrate the Tensar® geogrid apertures on courses that require geogrid. The transverse bar should be snug against the connector teeth before final seating of the connector. Seat the connector by lightly tapping it with a hammer. Flags on top of the Mesa connector must be oriented in the proper direction for a “battered” or “near vertical” wall as per the project requirements. Placement of the connector with flags forward pointing toward the face of the wall will render a near vertical wall batter while flags pointed away from the wall face will provide a 5/8” setback. StoneWall SELECT Place two interlocking clips onto the back of each unit. The sides of the clips indicate the up and front direction to create the 3/4” setback. Diamond Pro No connectors/clips are needed. Pull each block forward as far as possible to engage the rear lip and ensure the correct 1” setback. Vertica and Vertica Stone Cut No connectors/clips are needed. Pull each block forward as far as possible to ensure the correct 1/2” setback. Clean any debris off the top of the units. Place the next and additional courses in such a fashion that each unit bridges two units below in a running bond pattern. STEP 5: Backfill and Compact After each course of block is laid, backfill your wall. First, shovel drainage stone (3/4” clean aggregate with no fines) directly behind the new course of blocks, extending back a minimum of 12". Fill the cores and surrounding voids with the drainage stone. Include a 4” perforated pipe (drain tile) with a minimum 1 percent pitch behind the units and route the pipe through the face of the wall at grade level, or alongside if possible. Compact the area behind the wall drainage stone with a plate compactor . Use suitable compaction equipment appropriate for your soil type and lift thickness. Compact no more than 8” of soil at a time. STEP 6: Reinforcement Where applicable, install geogrid to the specified length (block surface should be clean and free of debris and backfill should be level with the top of the wall block). Make sure that the strength direction of the grid is perpendicular to the wall. Install the interlocking clips or connectors after the geogrid is in position. Place additional geogrid lengths as required by the engineer's plans. Place the front edge of the geogrid 1” from the face of the block. Always pull the reinforcement taut and pin or stake the grid so it lies completely flat with back edge in place. Remember: Use only Tensar® geogrid with the Mesa Wall System. STEP 7: Cap the Wall Cut caps with a diamond blade saw to fit, as needed. Attach the wall cap block with a high strength, flexible concrete adhesive. NOTE: These instructions are meant as general guidelines for walls less than 40” (5 courses). Walls higher than 40” generally require geogrid reinforcement to stabilize the soil behind the wall. Site-specific conditions may warrant additional installation requirements. EP Henry recommends you consult a professional engineer for all walls over 48". CAUTION: Dry sawing or grinding of concrete products may result in the release of respirable crystalline quartz. Prolonged exposure to respirable crystalline quartz may cause delayed (chronic) lung injury (silicosis). The use of a NIOSH - Approved respirator and tight fitting goggles is recommended when sawing or grinding operations are in progress. Wall Accessories EP Henry DevonStone® Pier Caps Bluestone DevonStone Pier Cap on a Pewter Blend Coventry Wall column Sleeve-It is an engineered fence post foundation system used behind segmental retaining walls. Advantages of this new and innovative solution include: • The product is designed specifically to integrate with the wall design, construction sequence, and to meet building code requirements. • By using Sleeve-It, the landowner regains three feet of real estate previously used as a “Buffer Zone” between the fence and wall face, and eliminates maintenance and safety concerns behind the wall. • By placing Sleeve-It in the drainage stone directly behind the block, the installer can backfill and compact behind the wall without obstructions. • Sleeve-It prevents fence contractors from damaging geogrid layers and affecting the integrity of the wall. DevonStone Pier Caps provide an architectural cap alternative for standard Coventry® Wall and Terrace Wall™ columns. Measuring 26” x 26”, with a solid bottom and pyramid top, DevonStone Pier Caps are available in Bluestone, Brownstone and Green Slate to complement all of our wall colors. Note: each cap weighs approximately 170 lbs. Geogrid Mirafi Geogrid Sold By 2XT - 20 square yard roll (4' x 45') 3XT - 200 square yard roll (12' x 150') 5XT - 200 square yard roll (12' x 150') 8XT - 267 square yard roll (12' x 200') roll roll roll roll UX Mesa Grid UX1100 121 square yard roll (4.36' X 250') roll UX1400 121 square yard roll (4.36' X 250') roll UX1500 96.9 square yard roll (4.36' X 200') roll UX1600 96.9 square yard roll (4.36' X 200') roll UX1700 96.9 square yard roll (4.36' X 200') roll Sleeve-It Lid Adhesives Front Sleeve Half Rear Sleeve Half Struts Adhesive Paver Bond Adhesive 10.3 oz. 24 tubes/case Paver Bond Adhesive 29 oz. 12 tubes/case Basic Bond Adhesive 10.5 oz. 12 tubes/case Basic Bond Adhesive 29 oz. 12 tubes/case SuperWet Adhesive 12 bottles/case 18 oz. Vertical Leg Cantilever Base 53 Visit www.ephenry.com for updates Wall Lights Surface Mounted Lights Retaining Wall Lights Your EP Henry Wall looks beautiful during the day. Now you can “show it off “ at night with landscape lighting, which adds safety and security, too! These low-voltage, lights are particularly easy to install with the hollow StoneWall® SELECT™, TerraceWall™ and Mesa® systems but they can be adapted for use with English Garden Wall™, Coventry® Wall, Coventry® Garden Wall, Coventry® Wall Plus, Diamond Pro™ and Vertica®. General Installation Surface Mounted Lights 1. Use a masonry drill bit to bore a hole through the wall block wide enough to accommodate the power supply cable in the location where the fixture is to be mounted. 2. Feed the cable through the hole but do not connect it to the power source. Lay the cable in the stone or soil behind the wall. StoneWall SELECT units are designed with built-in cable slots in the top of the block. 3. Hold the lighting fixture back plate in position against the block and mark the hole locations. Using a 1/4” masonry bit, drill two holes in the face of the block. Insert two masonry screw anchors in the mounting holes. Secure the back plate to the face of the block with two screws. 4. Connect the fixture cable to the electrical supply cable. 5. Install caps, if necessary, to finish your project. 54 General Installation Low Voltage 6”” X8”” Retaining Wall Lights 1. Construct the landscape retaining wall in accordance with the manufacturer's instructions until reaching the level where the light fixtures are to be installed. Place the light fixture in the desired location. 2. Run the low voltage wire from the transformer to the location directly behind the fixture. Remember to leave some slack in the wire at the transformer and at the light fixture to allow for easy connection. 3. To connect the light fixtures to the wire follow the instructions included. 4. Install the remaining courses of the retaining wall units and backfill according to manufacturers instructions. Integral Wall Lighting NOTE: To support weight evenly, center two wall units over the 6”x8” Retaining Wall light fixture in the retaining wall. With the light fixture in place, the lens can be unfastened for removal and replacement of the fixture bulb. 5. Install the transformer to a vertical wall surface using the screws provided. Connect the low voltage wire to the trans former following the manufacturers instructions. 6. Plug the transformer into the GFI. NOTE: See complete Retaining Wall Light installation instructions on our web site. Surface Mounted Wall Light Wall System Installation Details TYPICAL WALL CAP UNIT Affix with a high strength flexible concrete adhesive. EP HENRY WALL UNIT DRAIN PIPE TOP SOIL GEOGRID o---o---o---o---o---o---o---o---o---o---o---o---o---o(WHERE NEEDED) CLEAN STONE 4”corrugated drain pipe. Outlet at end of wall or in GEOGRID front. Slope to drain. o---o---o---o---o---o---o---o---o---o---o---o---o---o---o(WHERE NEEDED) Autumn Blend StoneWall SELECT RAISED PATIO CONSTRUCTION EP HENRY CAP UNIT EP HENRY RETAINING WALL UNIT W/ BATTERED SETBACK EP HENRY CONCRETE PAVERS 1” MIN. BEDDING SAND 24” 4” PERFORATED DRAIN PIPE SEPARATION FABRIC o---o---o---o---o---o---o---o---o---o---o---o---o---o---o---o---o---o---o--REQUIRED GEOGRID REINFORCEMENT: MIRAFI 2XT BIAXIAL GEOGRID 1-COURSE MIN. EMBEDMENT Pewter Blend 3”-6” Coventry Wall and Red Symetry and Charcoal Squares in a Venetian Parquet Pattern COMPACTED SELECTED FILL 12” CLEAN DRAINAGE STONE 6” 24” COMPACTED SUITABLE STABLE SUBGRADE LEVELING PAD 900 CORNERS Corner units have Rock Face on 2 sides. Use a high strength flexible concrete adhesive to glue corners together. Harvest Blend Mesa® Corner caps have Rock Face Blocks on 2 sides. alternate direction. Blocks set back in both directions at corner. 55 Wall details at: www.ephenry.com/contractor Wall System Installation Details Harvest Blend 3”- 6” Combo Coventry Wall TYPICAL CURVES FRONT OF WALL WALL TRANSITIONS WALL WITH UNIVERSAL CAPS Outside 12” Alternate Universal Cap units to build straight walls. Inside Both edges with Rockface finish. 900 Corner Caps are made by splitting the Universal Cap. Avoid small pieces and use 1/2 units whenever possible. STRAIGHT WALL With Universal Cap Corner unit with Rockface on 2 sides. Cut to match depth of block. Cap unit cut down and stood on end. SERPENTINE WALL With Universal Cap CUTTING CAPS Inside Outside 56 Caps look best when they over hang the wall by about 1”. Wall details at: www.ephenry.com/contractor When using Rectangular Caps on a curved wall, overlay the gapped caps with a straight edge, mark and and cut both caps. Wall System Installation Details INSET STEP Build walls on both sides of steps with no setback. RETAINING WALLS constructed with setback. CORNER Caps not shown for clarity. HALF UNITS 3/4” Overlap LAMPPOST CONSTRUCTION Harvest Blend 3”- 6” Combo Coventry Wall LAMP COPING RETAINING WALL CORNER UNIT CONCRETE SLAB COMPACTED GRAVEL BASE Dakota Blend Coventry Bullnose steps EXPOSED STEP Caps not shown for clarity. Build exposed sides of steps with no set back. Corner units with Rock Face on 2 sides. Some cutting may be required. Harvest Blend 3” Coventry Wall 57 Wall details at: www.ephenry.com/contractor Wall System Installation Details Geogrid Reinforcement for Retaining Walls A gravity wall is one in which the size and mass of the block alone is sufficient to hold back the soil. Geogrid may be required to reinforce your retaining wall if any of the following conditions exist: • The wall exceeds a certain height, normally 3' to 4' (depending upon the system used) • Excessive surcharges or loading (e.g. parking lots, driveways, structures) will be applied to the wall • Poor quality soils are on site • The ground is sloped at either the top or bottom of the wall • The wall will be used in water applications. What is Geogrid? Geogrid is flexible synthetic meshes with high tensile strength, typically comprised of High Density Polyethylene (HDPE) or woven polyester with a coating. These products are flexible, very durable and have long-term design strengths that create a reinforced soil mass. For applications requiring geogrids, EP Henry recommends the Mirafi "XT" line except for the Mesa® Retaining Wall System which has its own specialized geogrid, Tensar®. How do they work? Geogrid is designed to create a reinforced coherent mass behind the wall. In other words, it acts to connect the block, drainage stone, and retained soil. Geogrid installation How is it installed? Geogrid is installed between the layers of block, perpendicular to the wall face and back into the retained soil (see photo). Proper installation and compaction of the soil in the reinforced zone is critical. Most geogrids are directional fabrics and must be oriented a certain way to perform properly. Follow the manufacturer's directions accordingly. Geogrid installation procedures may vary for each wall system. Specific information is available for each. Mesa Wall with Tensar geogrid How much geogrid is necessary? Many factors come into play when determining how many layers of geogrid are necessary, their positioning, and length. Soil type, wall height and location, and any surcharges all contribute to these calculations. A licensed, geotechnical engineer will be able to provide this as part of a design package. Charts are also available for most wall systems, which give conservative quantity estimates. For more detailed information on geogrid design, engineering and installation, please contact your local EP Henry Authorized Hardscaping Distributor. Coventry® Wall with Mirafi 3XT geogrid Coventry Wall Plus Geogrid Placement ® 58 Wall details at: www.ephenry.com/contractor Safety Net EP Henry offers more than the highest quality Hardscaping,™ Cast Stone or Wall System products. The services that are available to you - most are FREE of charge - are of equal importance and what separates EP Henry from other manufacturers. We have a full staff of professionals to help you when you need it. Do you have a question about how to get started on your next project? Call an EP Henry Authorized Hardscaping Distributor nearest you. Have a problem with a project involving pavers or walls, either before or after starting? Call ConServ®, our Contractor Services Department. Need some engineering assistance on a retaining wall? Call our Engineered Solutions Division for support. Interested in becoming a Distributor of EP Henry Products? Call the appropriate Hardscaping Sales Representative. You can reach ANY OF THESE Departments by calling 1-800-44-HENRY (43679) or any of the cell phones listed below. Contractor Programs Paul Cimini Director of Contractor Programs 484-955-0769 ConServ® (Contractor Services) Mark Antunes ConServ® Technical Services Manager 800-444-3679 Ext 300 Colleen Swider ConServ® Project Administrator 800-444-3679 Ext 271 Brendan Mooney ConServ® Business Coordinator 800-444-3679 Ext 248 John Kukral ConServ® (Southern NJ) 856-924-0156 Kevin Minton ConServ® (Northern NJ, NY) 609-929-1947 Mike Scharnikow ConServ® (Eastern PA) 484-955-0779 Scott Whitfield ConServ® Representative (PA) 484-332-4108 Hardscaping Sales Dave LaPann Hardscaping Sales Manager (Northern Region) 484-955-0773 Jason Barr Hardscaping Sales Manager (Southern Region) 856-308-6574 Jon Bowman Hardscaping Program Manager 609-929-1946 Lisa Jones Hardscaping Technology Support Representative 609-847-0465 Bill Albertson Hardscaping Sales (Southeastern PA) 484-955-0772 David Boyle Hardscaping Sales (Central NJ) 732-232-5388 Colin Lennon Hardscaping Sales (DC, MD, VA, NC) 301-367-5864 Paul Lott Hardscaping Sales (Southern NJ) 856-297-2048 Shane Robinson Hardscaping Sales (DE, MD) 301-367-5124 Andrew Romano Hardscaping Sales (NY) 862-754-3072 Brian Stellingwerf Hardscaping Sales (Northern NJ, NY) 973-670-3372 Drew Turner Hardscaping Sales (Northeastern PA) 484-955-0775 Engineered Solutions Division Kevin Earley Manager 484-955-0771 Jeff Britt (NJ) 609-929-1944 Robert Hipszer (PA/DE) 484-955-0776 Brian Kane (NJ) 609-929-1948 John Kane (MD/ VA/DC) 301-741-2879 Dave McCullough (PA, DE) 484-955-0777 Erik Pedersen (MD/VA/DC) 301-512-4932 Customer Service Greg Wellik Customer Service Manager 800-444-3679 Ext 237 Dawn Golden Customer Service Representative 800-444-3679 Ext 247 Jeff Harker Block Customer Service 800-444-3679 Ext 110 Erin Whittaker Customer Service Representative 800-444-3679 Ext 206 Debbie Willette Customer Service Representative 800-444-3679 Ext 241 Call Before You Dig! Whether it's a paver job or a retaining wall, contractors are legally required to provide utility notification before ANY excavation. You'll need to give two-three business days notice, but typically not more than 10 days. Be prepared to describe your work and then plan on staying two (2) feet away from any markings near your project. REMEMBER, YOU ARE LIABLE FOR ALL REPAIRS/DAMAGE COSTS IF YOU DO NOT CALL! Pennsylvania One Call 800-242-1776 Miss Utility of Virginia 800-552-7001 New Jersey One Call 800-272-1000 Dig Safety - New York (Upstate NY) 800-962-7962 Miss Utility of DE, MD, DC 800-257-7777 One Call Center (NYC & Long Island) 800-272-4480 59 Visit www.ephenry.com for updates EPHAHC/Contractor Select ConServ ® The ConServ® Division of EP Henry is a field support team for all EP Henry Hardscaping contractors. This division consists of highly trained and experienced professionals who provide technical information, assist in construction details and troubleshoot unusual situations - minimizing headaches and maximizing your profits. The ConServ Division produces our annual Mid-Atlantic Hardscaping Trade Show (MAHTS®) in Atlantic City where they provide a wide range of seminars and professional training to help contractors enhance their construction and business skills. In addition to construction seminars and classroom training, MAHTS includes a three day trade show where hundreds of companies servicing the Hardscaping market exhibit their products and services. MAHTS is widely recognized as the one event that those in the Hardscaping industry cannot afford to miss. Mark your calendar for MAHTS 2008: February 18-22! Visit www.mahts.com for more information. ® Several years ago, EP Henry instituted a major business initiative aimed at creating a highly skilled and professional workforce to install Hardscaping products, the EP Henry Authorized Hardscaping Contractor® (EPHAHC) Program. EPHAHC's meet stringent requirements which enable us to promote and refer them with confidence. This very successful program has resulted in what is probably the most reliable and competent workforce in any contracting field. the homeowner regarding the scope and detail of their project, resulting in qualified leads for our EPHAHC's. Once this information is received, it is transmitted to no more than three contractors in our EPHAHC database and the contractors' information is emailed directly to the homeowner. All of this is done effectively and efficiently with our online tracking system. Qualified leads and qualified contractors make it a win win situation. The cornerstone of this program is Contractor Select™, our online service which matches consumers with up to three EPHAHC's best qualified to handle their projects. We obtain detailed information from There is no cost to become an EP Henry Authorized Hardscaping Contractor and the benefits are many. Visit www.ephenry.com/contractor for more details of this program. “ I would like to thank you and your staff at EP Henry for all of the support you have given our company; we always get the information or answers we need within 24 “ Last spring…we decided to see about having a small patio installed. Having seen EP Henry Hardscaping at the Philadelphia Flower Show, I knew that was what I hours. I also feel that the Authorized Contractor program has gotten even better wanted. I went to their website to get further information. They referred me to with the addition of Contractor Select; in fact, several customers have commented D'Imperio Brothers Landscaping, Inc., who called me within 24 hours of my on the improvement they see in the experience of the contractors who contacted request and set up an appointment within a week. Troy D'Imperio visited and them. And, the quality of the leads we have been sent is excellent: of 10 leads was extremely helpful to us. With his assistance we decided on a small patio received in the past few months, 5 are completed projects, 2 are contracted and 3 with edging stone around the entire pond and flower bed area to pull it all together. estimates are expected to move forward in the spring. I look forward to expanding The installation went along with no problems and we were totally amazed with the on the lead/referral program in the spring. transformation of this area. We are thrilled with the work and would definitely Troy D'Imperio D’Imperio Brothers Landscaping, Inc. ” recommend D'Imperio Brothers Landscaping, Inc. They were wonderful to work with and everyone I spoke with was very helpful and friendly. It was a pleasure doing business with such a professional organization. Martha Griner 60 Visit www.ephenrycontractorselect.com Chesterfield, NJ ” Quality Matters unseen details “ Careountless often the only difference between mediocre and magnificent. ” In order to address the "countless details" that will lead to a "magnificent" product, EP Henry has expanded our Quality Assurance initiative to be a separate and unique division within the company. In addition to the Director of Quality Assurance, we have placed in each of our manufacturing facilities a QA Site Coordinator and have created a QA Field Team to be their eyes out on location. Standard Operation Procedur e And Product Q uality Manual We have implemented a state of the art computer tracking system to capture critical field data which is then analyzed for ongoing process and product improvement. operating procedures at all of our manufacturing sites. The audit results are recorded and tracked so both short term problems can be addressed quickly and long term solutions can be realized. Our Quality Assurance team and plant employees all work from the 175 page EP Henry Standard Operating Procedure and Product Quality Manual which provides strict, specific and consistent guidelines relative to the manufacture and inspection of our products as well as the materials and processes used in their production. One facet of our Quality program is our finished goods "Audit Program" that is conducted at each facility. The QA audit program provides a comprehensive view of our total quality level. The program includes random inspection of finished goods and standard In order to manufacture high quality concrete products, these important factors must be addressed: ! Aggregate quality ! Aggregate gradation ! Cement quality ! Cement : aggregate ratio ! Water content ! Product density (unit weight) ! Ambient temperature and humidity conditions during production and curing ! Quality of admixtures used to enhance product and reduce common problems with concrete products such as efflorescence 61 Visit www.ephenry.com for updates Quality Matters In addition to having products tested on a regular basis by an independent testing laboratory, EP Henry has an extensive in house testing lab through which we are able to test and monitor all aspects of product quality relative to industry specifications. Amongst the tests we perform are: Raw Materials (applicable to all EP Henry manufactured products) Cement We require mill certifications and perform visual color examinations daily to ensure quality and consistency. Aggregates In addition to visual inspection for cleanliness and color consistency, we run moisture tests and sieve analysis to ensure the materials are free of contamination. Water Process water is monitored to make sure that it is free of contaminants and pH levels are suitable. Hardness is also checked so the desired level can be maintained. These tests are conducted on a regular basis and results certified by outside laboratories. Admixtures We perform ongoing monitoring of chemical performance and store in a temperature sensitive location. Manufactured Products Paving Stones (standard finish) (applicable products include Brick Stone, Historic Brick Stone, Octa Grande®, Old Towne Cobble, Symetry, Village Square®, Half Village Square®, Via Roma™, Via Roma™ Brick Stone, Bullnose, ECO Pavers™ and Detectable Warning Pavers) Our pavers are manufactured to meet and exceed American Society for Testing and Materials (ASTM) C-936, the standard specification for solid interlocking paving stones (please see chart on page 64 outlining the requirements of this specification). Paving Stones (tumbled Coventry® finish) (applicable products include Coventry Stone I, II, III, IV, Coventry Brick Stone, Coventry Circles, Coventry Cobble & Estate Cobble, and Coventry Bullnose Pavers) As the process that creates our distressed Coventry Line is somewhat rigorous, we have imposed additional standards. Inspection of our secondary processes is conducted to ensure that products meet applicable ASTM standards C-936. Grid Pavers (applicable products include Turf Paver and Monoslab) Our grid pavers are manufactured to exceed the applicable ASTM standards of C-1319 (please see chart on page 64 outlining the requirements of this specification). 62 Quality Matters Segmental Retaining Wall Products (applicable products include English Gardenwall, Coventry® Gardenwall, Coventry Wall, Double Sided Coventry Wall, TerraceWall™, Coventry Wall Plus, Mesa® , Stonewall® SELECT® , Diamond Pro® , Vertica® and Vertica® Stone Cut) All wall systems meet or exceed ASTM C-1372, the standard industry specification for segmental retaining wall units (please see chart on page 64 outlining the requirements of this specification). Wet Cast Products Unlike our pavers, cmu's and wall system products, EP Henry's DevonStone® Line is manufactured from measurable slump concrete, placed in a mold and vibrated until densely consolidated. There are currently no formal ASTM specifications for the manufacture of this wet cast line; EP Henry uses the guidelines of ASTM C-140, as well as our own specifications for testing. DevonStone Flexural strength 4.5 MPa minimum (1 MPa = 145 psi) ! Absorption < 6% ! No chips or cracks permitted in surface ! Dimensional tolerances +/- 1/8" (3.2mm) ! Air voids < 1/8" (3.2mm) ! Concrete Masonry Units (CMU's) (applicable products include Coventry Bishopstone™ and Gloucesterstone™, as well as our entire line of standard and Profile CMU's) All EP Henry concrete masonry units - standard, architectural and Coventry - meet or exceed ASTM C-90, the standard specification for concrete masonry units (please see chart on page 64 outlining the requirements of this specification). Additionally, they meet the fire rating requirements of Underwriters Laboratory (UL) 618 which addresses various fire resistance ratings in terms of hours based upon thickness and composition of cmu. 63 Visit www.ephenry.com for updates Quality Matters EP Henry Quality Assurance Division Mission Statement "Insist on the Best" to create a world class organization that will manufacture and deliver the highest quality products through optimum customer service. Visual inspection just covers the "outside" of a produced material and covers the area of visible damages and failures. By testing physical features we make sure that a certain product, produced with a given material does meet our expectations. We also verify the possible quality for new products or changed mix designs. The following tests are to be performed in our laboratory by certified and trained technicians. ! Each product group should be tested a minimum of 4 times per year ! To verify our own test results send material for outside testing to independent labs. Product Group Specification Benchmark Standard Pavers Compressive Strength Water Absorption Dimensional Tolerance Dimensional Tolerance ASTM C-936 ASTM C-936 ASTM C-936 ASTM C-936 > 8,000 psi < 5% +/- .125” (1/8”) Height +/- .0625” (1/16”) Width/Length Grid Pavers Compressive Strength Water Absorption Dimensional Tolerance ASTM C-1319 ASTM C-1319 ASTM C-1319 > 5,000 psi < 10 pcf (lbs per cubic foot) +/- .125” (1/8”) Height/Length/Width All Segmental Retaining Walls Compressive Strength Water Absorption Dimensional Tolerance ASTM C-1372 ASTM C-1372 ASTM C-1372 > 3,000 psi < 13 pcf +/- .125” (1/8”) Height/Length Mesa* Compressive Strength Water Absorption Dimensional Tolerance ASTM C-1372 ASTM C-1372 ASTM C-1372 > 4,000 psi < 6% +/- .0625” (1/16”) Height Diamond Pro*, Compressive Strength Vertica* & Vertica Water Absorption Stone Cut* Dimensional Tolerance ASTM C-1372 ASTM C-1372 ASTM C-1372 > 3,500 psi < 7% +/- .0625” (1/16”) Height Concrete Masonry Units Compressive Strength Water Absorption Dimensional Tolerance ASTM C-90 / C-140 ASTM C-90 / C-140 ASTM C-90 / C-140 > 3,000 psi < 13 pcf +/- .125” (1/8”) Height/Length/Width Wet Cast DevonStone Flexural Load Dimensional Tolerance ASTM C-140 ASTM C-140 > 650 psi +/- .125” (1/8”) Height/Length/Width 64 Test to Conduct * We have more stringent requirements for Mesa, Diamond Pro, and Vertica Wall Systems Easy Reference Card Square Foot Calculations Basic Conversions Approximate Weight Materials Handy Base Info Using the 3-4-5 Method Overdig Stabilization Detail Paver Weights As a general guideline, lbs. per sf for paving stones are as follows: 2-3/8” (6cm) 2-3/4” (7cm) 3-1/8” (8cm) 28 lbs/sf 33 lbs/sf 37 lbs/sf 65 Visit www.ephenry.com for updates Color Selections Azalea Brick Stone, Bullnose, Olde Towne Cobble™, Village Square®, Symetry®, Octa Grande®, Via Roma, Colonial Circle, ECO Brick Stone Harvest Blend Red Brick Stone, Bullnose, Olde Towne Cobble™, Village Square®, Symetry®, Octa Grande®, Via Roma, Colonial Circle, ECO Brick Stone, 12x12 Village Square®, Detectable Warning Dakota Blend Charcoal Brick Stone, Bullnose, Olde Towne Cobble™, Via Roma Brick Stone, Bullnose, Olde Towne Cobble™, Village Square® (except 8x8), Symetry®,Octa Grande®, Via Roma, Detectable Warning Pewter Blend Historic Brown Flash Brick Stone, Bullnose, Olde Towne Cobble™, Village Square®, Symetry®,Octa Grande®, Via Roma, Colonial Circle, ECO Historic Brick Stone Natural Historic Brown Brick Stone, Symetry®, Detectable Warning, ECO Historic Brick Stone Tan Historic Orange Symetry® Historic Brick Stone Brown Historic Strasburg Red Brick Stone, Village Square®, Bullnose Historic Brick Stone Standard Pavers Autumn Blend 66 Color Selections Coventry Stone: I, II, III, IV, Circles, Brick Stone, Bullnose, Cobble, Estate Cobble Coventry Harvest Blend DevonStone® Bluestone DevonStone ® Coventry ® Pavers Coventry Autumn Blend Tennyson® DevonStone® Brownstone Coventry Stone: I, II, III, IV, Circles, Brick Stone, Bullnose, Cobble, Estate Cobble Tennyson® Coventry Dakota Blend DevonStone® Green Slate Coventry Stone: I, II, III, IV, Circles, Brick Stone, Bullnose, Cobble, Estate Cobble Tennyson® Coventry Pewter Blend DevonStone® Sandstone Coventry Stone: I, II, III, IV, Circles, Brick Stone, Bullnose, Cobble, Estate Cobble Gaelic® Coventry Haddon Blend DevonStone® Brown Flash Coventry Brick Stone Abbey Brick Coventry Charcoal DevonStone® Red Flash Coventry Stone I, Coventry Brick Stone Abbey Brick Coventry Buff EP Henry Pavers are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. Coventry Stone: I, II, III, IV, Circles, Brick Stone 67 Visit www.ephenry.com for updates Autumn Blend Tan English Garden Wall, Terrace Wall™, StoneWall SELECT® English Garden Wall Harvest Blend Autumn Blend English Garden Wall, Terrace Wall™, Vertica®, Diamond Pro®, StoneWall SELECT®, Mesa® Dakota Blend Coventry ® Walls Standard Walls Color Selections Coventry Wall, Coventry Wall Plus, Double Sided Coventry Wall, Coventry Garden Wall, Curbstone, Edgestone Dakota Blend Terrace Wall™, Vertica®, Diamond Pro®, StoneWall SELECT®, Mesa® Coventry Wall, Coventry Wall Plus, Double Sided Coventry Wall, Coventry Garden Wall, Curbstone, Edgestone, Vertica Stone Cut Pewter Blend Harvest Blend Terrace Wall™, Vertica®, Diamond Pro®, StoneWall SELECT®, Mesa® Coventry Wall, Coventry Wall Plus, Double Sided Coventry Wall, Coventry Garden Wall, Curbstone, Edgestone, Vertica Stone Cut Buff Pewter Blend Vertica®, Diamond Pro®, StoneWall SELECT®, Mesa®, Vertica Stone Cut Coventry Wall, Coventry Wall Plus, Double Sided Coventry Wall, Curbstone, Edgestone, Vertica Stone Cut Gray Buff English Garden Wall Coventry Wall, Coventry Wall Plus, Double Sided Coventry Wall, Vertica Stone Cut Red EP Henry Wall Systems are made from natural materials. Variations in shade can be expected. Because photographic reproductions cannot precisely convey the feel and color of the actual product, we urge you to make final selection from current product samples. English Garden Wall 68 Authorized Distributors DELAWARE Kent Dover Building Supply, Inc. 492 Webbs Lane Dover, DE 19904 302-697-9515 www.dbsupply.us New Castle A. H. Angerstein Inc. 315 New Road Elsmere, DE 19805 302-996-3500 www.angersteins.com Leon’s Garden World Newark Inc. 1115 Elkton Road Newark, DE 19711 302-366-0737 Mr. Mulch Delaware Inc. 4821 Summit Bridge Road Middletown, DE 19709 302-378-1000 Sussex A.H. Angerstein, Inc. 701 Federal Street Milton, DE 19968 302-684-0112 www.angersteins.com Parker Block Company Inc. 30243 Millsboro Highway Millsboro, DE 19966 302-934-9237 MARYLAND Allegany Eby’s Mulch Yard 1270 Alighan Road Cumberland, MD 21502 301-722-0043 Anne Arundel Stonehenge Gardens 1268 Cronson Boulevard Crofton, MD 21114 410-721-7400 Tilden Lawn Nursery 1008 West Central Avenue Davidsonville, MD 21035 410-798-4720 Baltimore Glyndon Gardens 205 Hanover Pike Reisterstown, MD 21136 410-833-2791 www.glyndongardens.com Harting & Sons Building Supplies, Inc. 2917 Hammonds Ferry Road Lansdowne, MD 21227 410-242-0260 Potomac Valley Brick & Supply Company 9009 Yellow Brick Road Baltimore, MD 21237 410-682-6700 www.pvbrick.com Wirtz & Daughters Garden Center Washington Cape May Yardville Supply Company 12140 Pulaski Highway Joppa, MD 21085 410-335-0400 www.wirtzanddaughters.com Sunny Meadows Action Supply Inc. 7437 Sharpsburg Pike Boonsboro, MD 21713 301-432-2327 1413 Stage Coach Road Seaville, NJ 08230 609-390-0663 Church Street Yardville, NJ 08620 609-585-5000 www.yardvillesupply.com Wicomico Beaver Supply Inc. Calvert Farm Valley Nursery & Landscape 20 Cox Road Huntingtown, MD 20639 410-535-5818 www.farmvalleynursery.com Carroll Stone Cellar Farmhouse and Nursery 4512 Ridge Road Mt. Airy, MD 21771 410-875-2012 www.stonecellarnursery.com Cecil Bay Ace Hardware Inc. 910 W. Pulaski Highway Elkton, MD 21921 410-398-1111 www.bayacehardware.com Bay Ace Hardware Inc. 23 West Main Street Rising Sun, MD 21911 410-658-1000 www.bayacehardware.com Charles Chaney Enterprises 12130 Acton Lane Waldorf, MD 20601 301-932-8102 www.chaney-ent.com Kent Gillespie & Son 100 Dixon Drive Chestertown, MD 21620 410-778-0900 www.gillespieandson.com Montgomery Potomac Valley Brick & Supply Company 15810 Indianola Drive, Suite 100 Rockville, MD 20855 301-309-9600 www.pvbrick.com Prince Georges Ernest Maier Inc. 4700 Annapolis Road Bladensburg, MD 20710 301-927-8300 www.emcoblock.com Eastern Shore Brick Company 418 Coles Circle Salisbury, MD 21804 410-749-6611 www.easternshorebrickco.com 475 Stelton Road Piscataway, NJ 08854 732-752-3400 800-540-3435 Gray Rock Supply Company, Inc. Atlantic R&G Landscape Supply 64 West Railroad Avenue Jamesburg, NJ 08831 732-521-0580 www.grayrocksupply.com 496 Landis Avenue Bridgeton, NJ 08302 856-451-0948 www.rglandscapesupply.com North Brunswick Construction Materials Inc. R.E. Cummines, Inc. 795 Ridgewood Avenue North Brunswick, NJ 08902 732-247-4989 Atlantic Masonry Supply, Inc. 6422 Black Horse Pike Egg Harbor Twp., NJ 08234 609-909-9292 1333 Doughty Road Egg Harbor Twp., NJ 08234 609-646-2200 67 Chestnut Avenue Vineland, NJ 08360 856-691-4040 www.recumminesinc.com Bergen Essex Johnson & Son Extech Industries Inc. Stoneworld 23 N. Woodside Avenue Bergenfield, NJ 07621 201-384-0023 www.johnsonandson.com 61-89 Avenue K Newark, NJ 07105 973-274-3340 www.extechind.com Ramsey Building & Paver Supply Gloucester 575 Island Road Ramsey, NJ 07446 201-327-0404 www.thepaverplace.com BF Landscape Factory 1964 North Black Horse Pike Williamstown, NJ 08094 856-740-1445 www.bflandscape.com Burlington Chick’s Block Alenco Fence & Supply Company 1094 North Delsea Drive Clayton, NJ 08312 856-881-2244 167 Route 70 Medford, NJ 08055 609-654-6060 www.alencofence.com G. W. Lippincott, Inc. 63 Washington Street Mt. Holly, NJ 08060 609-267-1803 www.lippincottsupply.net Herman’s 181 Jacobstown-Cookstown Rd Wrightstown, NJ 08562 609-758-3808 www.hermanslandscapesupply.com Windswept Stone Company 434 Oakshade Road Shamong, NJ 08088 609-654-4700 www.oakshade.com Eastern Shore Brick Company Chick’s Block 9353 Ocean Gateway Easton, MD 21601 410-822-3496 Kennedy Concrete, Inc Allen & Bubenick NEW JERSEY Camden Paul T. Ewing, Inc. Cumberland Middlesex 1969-83 South East Avenue Vineland, NJ 08360 856-692-8650 Talbot 8885 Mistletoe Drive Easton, MD 21601 410-820-0101 www.easternshorebrickco.com 18 Diamond Road Rio Grande, NJ 08242 609-886-2000 www.gobeaversupply.com 10 North Lakeview Drive Gibbsboro, NJ 08026 856-783-1786 Hilltop Block & Supply 1501 North Black Horse Pike Blackwood, NJ 08012 856-227-0684 www.hilltopblockandsupply.com McNaughton’s 351 Kresson Road Cherry Hill, NJ 08034 856-429-6745 www.mcnaughtonsgardens.com Garoppo Stone & Garden Center 1200 Harding Highway (Route 40) Newfield, NJ 08344 856-697-4444 www.garoppos.com Rock Products Inc. 1675 Crown Point Road Thorofare, NJ 08086 856-848-7934 www.rockproductsinc.com Woodbury Cement Products 630 South Evergreen Avenue Woodbury, NJ 08097 856-845-2652 www.woodburycement.com Hunterdon West Amwell Mason Supply Inc. 624 Brunswick Pike (Rt 518) Lambertville, NJ 08530 609-397-3373 Monmouth Dunlop and Lisk 400 Main Street Matawan, NJ 07747 732-566-0243 www.dunlopandlisk.com V & S Landscape Supply 950 Route 33 Freehold, NJ 07728 732-780-8444 www.vandslandscapesupply.com Morris Curley Stone Company 228 Route 10 Randolph, NJ 07869 973-361-1668 Hoffman’s Supply 35 East Mill Road Long Valley, NJ 07853 908-876-3111 www.hoffmanssupply.com Ocean Hammett’s Garden Center 425 Route 9 Forked River, NJ 08731 609-971-0840 Le-Ed Concrete & Supply 1609 Lakewood Road Toms River, NJ 08755 732-341-4546 www.leedconcrete.com Le-Ed Hardscaping Center 294 South Main Street Barnegat, NJ 08005 609-607-9300 www.leedconcrete.com Mercer Trenton Block & Hardscape Supply 625 Cherry Tree Lane Lawrenceville, NJ 08648 609-396-9750 69 Visit www.ephenry.com for updates Authorized Distributors NEW JERSEY Continued NORTH CAROLINA Passaic Currituck County The Stone Age Bennett’s Creek Nursery 244 Route 46 East Totowa, NJ 07512 973-812-1122 www.thestoneagenj.com Salem Chick’s Block 147 Fox Knoll Drive Powells Point, NC 27966 252-491-8514 www.bcnursery.com PENNSYLVANIA Wehrung’s Lumber & Home Center Dauphin Lycoming 7711 Route 611 Ottsville, PA 18942 610-847-2100 www.wehrungs.com J.C. Budding Company Leonard Block Company 850 Herr Street Harrisburg, PA 17103 717-238-7261 www.buddingco.com 451 Oliver Street Jersey Shore, PA 17740 570-398-3376 www.leonardblock.com Carbon Delaware Montgomery Forest Inn Masonry Supply Inc. Galantino Supply Company Inc. Allied Landscape & Contractor Supply 725 Old Marple Road Springfield, PA 19064 610-544-2586 www.galantino.com 1752 Limekiln Pike Dresher, PA 19025 215-643-9857 www.alliedlandscape.com Shemin: The Landscape Supply Company Allied Landscape & Contractor Supply 6160 Interchange Road Lehighton, PA 18235 610-377-5593 www.forestinnmasonry.com 65 North Greenwich Street Alloway, NJ 08001 856-935-6101 Allegheny Sussex 4749 Leechburg Road (Route 56) New Kensington, PA 15068 724-335-0736 Centre Hall Mason Supply Berks Kohlhepp’s Bald Eagle Valley Stone Center Wingle Supply 7 Cook Road Branchville, NJ 07826 973-948-7170 NEW YORK Suffolk All Island Mason Supply Inc. 180 Townline Road Kings Park, NY 11754 800-540-7574 Bissett Nursery Corporation 323 Long Island Avenue Holtsville, NY 11742 631-289-3500 www.bissettnursery.com County Line Mason Supplies, Inc. 167 Depot Road Huntington Station, NY 11746 631-271-6679 www.countylinemasonsupplies.com Jos. M. Troffa 70 Comsewogue Road Suite 9 East Setauket, NY 11733 631-928-4665 www.troffa.com North Fork Bedrock LLC. 265 Cox Lane Cutchogue, NY 11935 631-734-5804 Suffolk Cement 1843 Middle Road Calverton, NY 11933 631-727-2317 www.suffolkcement.com Sevic Landscape and Supply A. R. Adam & Son 5191 Concord Road Aston, PA 19014 610-358-0220 www.sheminnurseries.com Contractors only please Lackawanna Lot #25 Lightcap Road Limerick, PA 19468 610-495-1408 www.alliedlandscape.com C. R. Dampman Masonry Supply 560 Seminary Street Pennsburg, PA 18073 215-679-8066 888-304-4328 5960 South Eagle Valley Road Julian, PA 16844 814-692-7877 www.stonecenter.com Fleetwood Building Block Inc. Chester 240 West Main Street Fleetwood, PA 19522 610-944-8385 www.fleetwoodblock.com A-1 Mulch 430 Limestone Road Oxford, PA 19363 610-932-7420 Lancaster 10 Schoolhouse Road Souderton, PA 18964 215-703-0300 www.heavenersupply.com Allied Landscape & Contractor Supply Norristown Brick Hollenbach Home Center Brandywine Patio 5834 Old Lincoln Highway Gap, PA 17527 717-442-4390 www.alliedlandscape.com 741 Forrest Avenue Norristown, PA 19403 610-539-1960 www.norristownbrick.com Penn Stone Shemin: The Landscape Supply Company Route 100 & County Line Road Boyertown, PA 19512 610-367-2051 Valley Supply, Inc. 4338 Pottsville Pike Reading, PA 19605 610-939-2393 800-539-1922 Blair Tussey Mountain Mulch & Landscape Products Inc. RD 1 Box 579 B Hollidaysburg, PA 16648 814-696-1920 www.tusseymountainmulch.com 1345 Wilmington Pike (Route 202) West Chester, PA 19382 610-399-3606 Main Line Concrete & Supply Inc. 1001 Boot Road Downingtown, PA 19335 610-269-5556 Woodward Landscape Supply 661 Schuylkill Road (Route 724) Phoenixville, PA 19460 610-983-9810 www.woodwardlandscapesupply.com Brick City East Grant St & Garfield Ave PO Box 211 Olyphant, PA 18447 570-383-2406 190 West Ross Street Lancaster, PA 17603 717-397-5264 www.patiopennstone.com Sauder’s Nursery LLC 1210 East Earl Road East Earl, PA 17519 717-354-9851 Walter & Jackson Heavener Supply, Inc. 100 Green Tree Road Oaks, PA 19456 610-666-0595 www.sheminnurseries.com Contractors only please Northampton The Brick Yard 18 North Hess Street Quarryville, PA 17566 717-786-2171 www.walterandjackson.com 1001 Nor-Bath Boulevard PO Box 87 Northampton, PA 18067 610-261-1100 Bucks Clearfield Eddington Supply Company Kohlhepp Stone Center Lebanon Northumberland PO Box 423 DuBois, PA 15801 814-371-5200 www.stonecenter.com Long Nursery Inc. Allen’s True Value & Stone Center Columbia Lehigh Riverview Block Inc. AB Natural Stone Central Builders Supply Company 4337 Hamilton Boulevard Allentown, PA 18103 610-398-7200 www.abnaturalstone.com 125 Bridge Avenue Sunbury, PA 17801 570-286-6461 800-326-9361 Cumberland Luzerne Patterson Block Inc. Builders Supply Company Wilkes-Barre Clay Products Company 2734 Bristol Pike Bensalem, PA 19020 215-639-0990 Heavener Supply Quakertown Auburndale Mason Supply 26 West Zion Hill Road Quakertown, PA 18951 215-536-6380 www.heavenersupply.com Stone Depot 1465 Route 113 Perkasie, PA 18944 215-249-0488 www.stonedepotpa.com Trenton Block at Shady Brook Farm 931 Stony Hill Road Yardley, PA 19067 215-860-8800 70 2440 Earlystown Road Suite 500 Centre Hall, PA 16828 814-364-1688 4 Industrial Drive Hamburg, PA 19526 610-562-8662 www.aradamandson.com Queens 40-02 Francis Lewis Boulevard Bayside, NY 11361 718-357-7889 Centre 1507 Salem Boulevard (Route 11) Berwick, PA 18603 570-752-7191 308 South 18th Street Camp Hill, PA 17011 717-737-2511 www.buddingco.com Carlisle Cement Products Inc. 510 East North Street Ext. Carlisle, PA 17013 717-243-5323 1347 East Main Street Palmyra, PA 17078 717-838-2931 PO Box 1432 140 Dilley Street Forty Fort, PA 18704 570-288-1471 759 Susquehanna Trail Watsontown, PA 17777 570-538-4142 100 Route 901 Mount Carmel, PA 17851 570-339-4570 www.pattersonblockinc.com Authorized Distributors PENNSYLVANIA Continued Perry Heller’s Home & Hardware Inc. 42 Red Hill Court Newport, PA 17074 717-567-7955 Philadelphia Cava Building Supply Company 2007 Washington Avenue Philadelphia, PA 19146 215-732-0907 www.cavabuilding.com Nolen Building Material 64 East Church Lane Philadelphia, PA 19002 215-843-3300 Schuylkill Petritsch Lawns Garden Center Route 309 Snyder, PA 17960 570-386-2824 Pine Creek Country Gardens 1425 Long Run Road, Route 443 Friedensburg, PA 17933 570-739-1140 www.pinecreekcountrygardens.com York Standard Concrete Company 700 N. Sherman Street York, PA 17402 717-843-8074 VIRGINIA Accomack T&W Block, Inc. 21075 Washington Street P.O. Box 487 Onley, VA 23418 800-229-2565 Culpeper A & B Kearns Trucking & Stone Center 16381 Brandy Road Culpeper, VA 22701 540-825-8810 Fairfax Potomac Valley Brick & Supply Company 8306 Cinderbed Road Newington, VA 22079 703-550-9013 www.pvbrick.com Fauquier Shenandoah Stone Products Richmond City (and surrounding communities) Southside Builders Supply Corp. 20 Westover Hills Boulevard Richmond, VA 23225 804-233-4351 www.southsidebuilders.com Spotsylvania Stone Center PO Box 672 Upperville, VA 20185 540-592-7500 www.shenandoahstone.com 8241 Jefferson Davis Highway Fredericksburg, VA 22407 540-891-7866 www.stonecenterofva.com Henrico Stafford Pete Rose Landscape Products Seasonal Maintenance Company 9207 Old Staples Mill Road Richmond, VA 23228 804-288-7436 www.PeteRoseInc.com 78 Shelton Shop Road Stafford, VA 22554 540-657-5454 Prince William Stone Center 10405 Nokesville Road Manassas, VA 20110 703-393-2828 www.stonecenter.biz Virginia Beach City Bennett’s Creek Nursery 1241 Princess Anne Road Virginia Beach, VA 23457 757-426-7000 www.bcnursery.com York Bennett’s Creek Nursery 1568 Penniman Road Williamsburg, VA 23185 757-253-8714 www.bcnursery.com Suffolk City Bennett’s Creek Nursery 5635 Shoulders Mill Road Suffolk, VA 23435 757-483-1425 www.bcnursery.com EP Henry is dedicated to making the highest quality product in the industry. However, we are using natural materials and a small percentage of material that is not up to our high standards may get through our rigorous quality inspections. Help us successfully resolve any defective product issue you may encounter by saving the cube tags on each shipment you receive. Keep them in the customer’s project file for easy access should a product issue ever arise. The cube tag enables us to identify where and when that product was made so we can ensure the best replacement product and outcome. © 2007 EP HENRY. 2007 ALL RIGHTS RESERVED. REPRODUCTION OF ANY PART OF THE CONTENTS OF THIS CATALOG IS PROHIBITED. EP Henry Corporation Registered Trademarks include: Colonial Stone®, ConServ®, Coventry®, DevonStone®, EP Henry®, Gaelic®, MAHTS®, Octa Grande®, Tennyson®, Village Square®, EP Henry Authorized Hardscaping Contractor© EP Henry Corporation Trademarks include: BishopStone™, Contractor Select™, GloucesterStone™, Hardscaping™, Via Roma™ 71 Visit www.ephenry.com for updates DevonStone Coping DevonStone Stair Tread and Coventry Cobble DevonStone Coping EP Henry is continually updating and improving our product offering. Here are just a few of the new products we’ve recently introduced. Be sure to visit www.ephenry.com for the latest information, or visit your EP Henry Authorized Hardscaping Distributor. Cast Veneer Stone DevonStone Coping www.ephenry.com DevonStone Stair Tread