research - edition 27 - research
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research - edition 27 - research
The Bayer Scientific Magazine EDITION 27 | December 2014 Revolution in the plant kingdom Innovative crop protection against global pests Healthy bees Screening in 3D Special report: The protein engineers Safety in the hive and the field High-tech for new cancer therapies Life science research in medicine and crop protection EDITORIAL Innovations for humans, animals and plants Point of view 2 News 4 Masthead 49 MEDICINE Screening in 3D Using high-tech to search for new drugs 6 A matter of form Active ingredients under the light microscope Sights set on the eye Eye drops for a healthy retina Two-fold effect New treatment for endometriosis 19 20 44 MATERIALS Dr. Marijn Dekkers, Chairman of the Board of Management of Bayer AG Dear reader, Our success is based on change. One of the ways that we change is by strengthening our company with acquisitions and extending our worldwide collaboration network. In early October, for example, we completed the acquisition of the consumer care business of Merck & Co., Inc. for US$14.2 billion. And just a few weeks ago, we announced one of the biggest ever changes in the evolution of Bayer: in the future, we will concentrate entirely on our Life Science businesses. This significant step will lead to the emergence of two global companies: Bayer will become a pure life science company that is respected for its success in science and innovation – something we can build on, while MaterialScience, as an independent company with direct access to the capital market, will be able to focus on the crucial factors for success in the global high-tech polymers market. Bayer, as a global life science company, will continue to generate value through its achievements in the research-intensive areas of medicine and state-of-the-art agriculture. Our main focus is always on novel molecules that act on molecular pathways. We conduct research in the fields of human, animal and plant health, and combine all of these activities under one roof. We are committed to innovation, and this ongoing commitment is reflected not only in our increased research budget but also in our deliberate strengthening of interdisciplinary research – in line with our mission “Bayer: Science For A Better Life.” Best regards, Magic materials Sustainable textile coatings 28 AGRICULTURE Cover story: Revolution from the ground up Integrated strategy for nematode control Profile Coralie van Breukelen-Groeneveld Protecting a precious resource Water conservation in agriculture 10 37 48 DOSSIER Healthy pollinators – high-quality harvests Help for bees 38 SPECIAL FEATURE The protein engineers Highly effective protein molecules for medical and plant research 32 FOUNDATIONS Bayer foundations promote science, medicine and social innovation 24 CONTENTS Cover story Magic materials 28 Revolution from the ground up Today’s textiles have to be robust, comfortable to wear and above all produced sustainably. Bayer researchers are helping to make this a reality with the new INSQIN™ coating technology. Sights set on the eye 20 Tiny pests: nematodes cause huge harvest losses worldwide. Bayer scientists have now developed an integrated crop protection strategy to combat the global pest. Jaap Smedema tests optimized formulations of new nematicides in the laboratory (above). Dr. Heiko Rieck and Anja Niggemeier (small photo, left to right) check the properties of these active substances under a sprinkler system that simulates tropical rainfall. 10 Bayer Foundations Bayer scientists are currently testing the active ingredient regorafenib as a potential treatment for wet age-related macular degeneration. As eye drops, it could represent a new alternative to conventional treatments. 24 Photos: Ingo Rappers/WiWo (1), Peter Ginter/Bayer AG (3), Zhang Chi/Studio Stare/Bayer AG (1), Marcus Müller-Saran (1), Sabine Bungert/Bayer AG (1), Bayer AG (1) Bee health dossier 38 The Bayer Science & Education Foundation supports frontier research and talents in life sciences and medicine. The Bayer Cares Foundation invests in social innovations like the healthcare app “Explain TB.” Special feature The protein engineers In the search for new drug targets and diagnosis options, Bayer scientists are collaborating with crop protection experts and medical specialists in an interdisciplinary project. 32 Bees help farmers all over the world produce food crops. But these busy workers need help themselves at the moment, for example in the battle against the lethal Varroa mite. Bayer scientists are working to improve bee health, both in the hive and in the field. Bayer research 27 December 2014 1 PACKAGING ARTISTS Drug products are sensitive. To ensure that they are fully effective, they need packaging that will provide optimum protection right up until the time when they are used. That’s why Bayer scientists not only work intensively on new active substances but also develop safe and innovative packaging technologies. After all, the pharmaceutical quality of a drug product must be assured all the way through to the expiry date – provided that it is stored according to instructions. Equally important is that the packaging is protected against external manipulation. Bayer employee Nancy Lück checks a robot that packs a drug in tablet form into blister strips in a Bayer HealthCare facility in Berlin. 2 Bayer research 27 December 2014 Photo: Peter Ginter/Bayer AG (1) POINT OF VIEW Bayer research 27 December 2014 3 Corporate strategy Concentration on Life Sciences Bayer has decided to realign its business. The company plans to focus in future entirely on the Life Science businesses – HealthCare and CropScience – and float MaterialScience on the stock market as a separate company. In this way Bayer is positioning itself as a world-leading company in the field of human, animal and plant health (see edi- torial). “Our intention is to create two top global corporations: Bayer as an innovation company of world rank in the Life Science businesses, and MaterialScience as a leading player in polymers,” Bayer CEO Dr. Marijn Dekkers announced. He said both companies have excellent prospects for success in their respective industries. In recent years, Bayer’s Times of change: Bayer is strengthening its expertise in the Life Sciences and plans to carve out MaterialScience as an independent world-ranking industrial company. The photo shows Bayer HealthCare employee Julin Tong in the laboratory in Morristown, New Jersey, USA. center of gravity has greatly shifted toward its Life Science activities with the successful launch of novel pharmaceutical products, the acquisition of the over-the-counter products business of Merck & Co., Inc., United States, and the very successful development of the CropScience business. About 70 percent of Bayer’s sales today are generated by the Life Science businesses. The aim is to continue the positive development of these activities in the future through further investment in growth. “Bayer will continue as an enterprise with an attractive and balanced portfolio and a primary focus on organic growth,” Dekkers explained. To this end, the company intends to raise its research and development spending, selectively strengthen early research at the interface between HealthCare and CropScience, and continue driving the successful commercialization of the recently launched pharmaceutical products. The aim is to float MaterialScience on the stock market as a separate stock corporation by mid-2016 at the latest. “We firmly believe that MaterialScience will use its separate status to deploy its existing strength even more rapidly, effectively and flexibly in the global competitive arena,” Dekkers commented. Paraguay Soy is an essential crop for the global food supply. Bayer CropScience is therefore strengthening its business with the high-protein beans and to this end has acquired the seeds business of Granar S.A., headquartered in Encarnacion, Paraguay. Granar – established in 2001 – specializes in the breeding, production and marketing of improved seed, especially soybean seed, that is adapted to the growing conditions in subtropical regions. “Soybeans are a crop with great strategic importance for the region and for Bayer CropScience. This acquisition gives us access to quality germplasm for future variety and trait development,” said Eduardo Estrada, Head of Bayer CropScience Latin America. For Bayer CropScience, this acquisition represents one more step towards achieving an international soybean seed platform. It also underscores the importance of the Latin American region for the soybean seed business. The company has announced various acquisitions over the past three years, primarily in Brazil. 4 Bayer research 27 December 2014 Bayer scientists like Bernard Pelissier are working on breeding improved soybean seeds. Photos: Peter Ginter/Bayer AG (2), Dirk Hansen/Bayer AG (1), Michael Rennertz/Bayer AG (1) Developing soybean seeds NEWS Further development Aspirin with enhanced action Acute pain relief: Bayer Bitterfeld produces the new, improved Aspirin™ tablet in a new production facility. Doctors have been using Aspirin™ containing the active ingredient acetylsalicylic acid for the treatment of pain for 115 years, and now Bayer HealthCare has launched a new, improved tablet formulation of the product, with a new micro-active technology that ensures that the new presentation delivers meaningful pain relief twice as fast as the previous formulation. The active ingredient particles are smaller and dissolve particularly rapidly in the body. In addition, a coating has been added to the new Aspirin™ tablet to make it easier to swallow. “We are extremely proud that we have overcome this technological production challenge so successfully,” said Dr. Christian Schleicher, Managing Director of Bayer Bitterfeld GmbH, where the new generation of Aspirin™ tablets is manufactured. The company has manufactured Aspirin™ in various presentations for more than 50 countries around the world since August 1995. The 100 billionth tablet from the range of OTC drugs is scheduled to roll off the conveyor belt in Bitterfeld in 2015. Japan Crop protection and Seeds Bayer forms alliance with Kyoto University US$1 billion for the United States Bayer HealthCare and Kyoto University have signed a two-year collaboration agreement aimed at identifying approaches for future alliances in which the two organizations will conduct joint research into cancer and heart disease, ophthalmology, gynecology and hematology. Bayer plans to support these projects by contributing its global research and development expertise with the company’s recently established Open Innovation Center Japan in Osaka. The University’s SACI (Society-Academia Collaboration for Innovation) is also playing a key role. “Our common mission is to bridge the gap between fundamental research and new drug development, and thus also strengthen university research,” said Kyoto University. Bayer CropScience is expanding in the United States. The objective of this major project: to grow faster than the U.S. market. Bayer CropScience sees positive long-term market developments in North America and is therefore committing significant resources to spur further growth. The company plans to invest nearly US$1 billion in the United States through 2016, primarily to expand its research and development and the production of its principal crop protection brands. “There is increasing and sustained demand from customers for improved seeds and innovative crop protection products,” said Bayer CropScience CEO Liam Condon at the official inauguration of the company’s new integrated R&D site in West Sacramento, California. The company is also establishing new locations and expanding existing sites. Ophthalmology Sharp vision despite diabetes The risk of eye diseases is particularly high for people with diabetes: 3 to 4 percent of diabetics are affected with visual impairment due to so-called diabetic macular edema (DME), which can lead to blindness. Bayer HealthCare has developed a promising therapy for the treatment of DME in close collaboration with its partner Regeneron in the United States: an injection of the active ingredient into the vitreous body of the eye. DME is a common microvascular complication that occurs when fluid leaks into the center of the macula, the part of the retina responsible for sharp, direct vision. Fluid in the macula can cause severe vision loss or blindness. The clinical Phase III study program has shown that treatment with the Bayer drug is more effective for visual acuity than conventional laser therapy. After approval of the drug in the USA and Europe, Bayer has also recently been granted regulatory approval for DME in Japan. Clear vision: researchers at Bayer HealthCare are developing innovative therapeutic options for eye diseases. Bayer research 27 December 2014 5 Always on the lookout for nutrients: tumor cells (pink) grow between the pulmonary alveoli (turquoise). 6 Bayer research 27 December 2014 3D tumor screening MEDICINE BAYER RESEARCHERS USE INNOVATIVE METHODS TO TRACK DOWN EFFECTIVE DRUGS FOR FIGHTING CANCER Screening in 3D The purpose of chemotherapy is to destroy all cancer cells in the body – and heal the patient. Using a process known as 3D tumor screening, Bayer researchers are heading in a new direction in the hunt for active substances that may be able to supplement conventional therapies and make them more effective. Tumors are extremely voracious. To grow – and for their cells to keep dividing – they need vital substances from a patient’s blood. New blood vessels therefore form and grow into the tumor to supply the cancer cells with oxygen and nutrients. Frequently, however, a tumor grows so fast that the blood supply cannot keep up. In consequence, the cells inside a tumor are undernourished. They respond to this scarcity of supply with a trick: they feign sleep, cease to divide and wait for replenished supplies. This mechanism is a cause for concern among cancer researchers and physicians everywhere, because many cancer drugs, known as cytostatics, mainly target the well-nourished cells multiplying in the peripheral region of a tumor. Photos: Corbis Creative (1), Matthias Lindner/Bayer AG (1), Bayer AG (2), Privat (1) Dormant cancer cells can wake up again at any time They attack these sites directly, put a stop to cell division and shrink the diseased tissue. Frequently, however, a tiny core of the tumor remains behind after chemotherapy: the dormant cells inside the tumor. It is these cells that can reawaken all too quickly in some cases and continue to grow when the supply of nutrients from the blood resumes after treatment has ended. “This is one of the main reasons why a cancer can reoccur even after apparently successful treatment,” explains Dr. Patrick Steigemann, a biologist who works in Lead Discovery at Bayer HealthCare. To prevent such an outcome, he new cancer drug that joins forces with standard cytostatics to attack these sleeping cancer cells as well and thus minimize the risk of recurrence. “There’s still a gap here in cancer treatment,” Steigemann says. Searching for a completely new active ingredient 3D tumor spheroids on the screen: Dr. Steigemann and his colleagues have essentially taught the computer how to see. This technology is very useful in the search for suitable candidates among approximately 500,000 substances. and his colleagues in oncology research are studying how to also effectively eliminate the dormant cells inside tumors in the course of chemotherapy. Their long-term goal is to develop a Searching for an active substance with these characteristics is like searching for the proverbial needle in the haystack. “The known substances obviously don’t help us at all; we need an entirely new active substance,” Steigemann says. He and his colleagues therefore started off by consulting Bayer’s in-house substance library encompassing some three-anda-half million compounds, and together with the experts from Medicinal Chemistry initially selected 500,000 substances that were as diverse as possible. “An interesting trail could potentially lead to a whole range of related substances that 500,000 substances screened Steigemann and his team are screening 500,000 substances to find potential hits. Source: Bayer Bayer research 27 December 2014 7 Inside the tumor For cancer treatment to be successful, every last tumor cell must be eliminated. If any remain, new tumors can quickly develop again, leading to a recurrence of the disease. Bayer scientists are therefore looking for a substance that primarily targets the cells inside the tumor and, combined with conventional cytostatics, has the potential to completely eradicate the cancer cells. With conventional chemotherapy, the risk remains that dormant cells are left intact. Lung tumor The outer cell layer of a lung tumor divides very quickly. The cells on the inside however are under supplied with nutrients. They therefore switch into energy-saving mode: they stop dividing, feign sleep and wait for the supply to recommence. This plate with 96 wells is filled with spheroids treated with substance candidates. After 72 hours in the incubator, the results are visible: in the middle of the second row from the top, one tumor spheroid shows the desired outcome of green on the inside (dead cells) and red on the outside (living cells). In the center below is a test substance that has destroyed all the cells, appearing as a green patch. This active ingredi ent is useless. The columns on the left and right contain reference substances such as respirato ry chain toxins and cytotoxic substances. could include new drug candidates,” Steigemann explains. “We can’t just test these compounds on individual cancer cells in a Petri dish, however,” says Steigemann. Since he and his colleagues are searching for substances that specifically attack dormant cells in cancerous tissue, they need access to spatial cell structures that are as similar as possible to real tumors in patients, because cancer cells behave differently in the body than individual cells 8 Bayer research 27 December 2014 in a laboratory. “In a tumor, cancer cells react to one another. And every single cell reacts in turn with its extracellular environment,” Steigemann says. To recreate the situation inside the human body as realistically as possible in the laboratory and make possible sequential testing by means of automated screening, he and his colleagues breed micro-tumors – microscopically small cancer structures that act like real tumors in the body. They first fill a nu- trient liquid and individual cancer cells into the wells of microtiter plates. Over a period of four days, the cells inside the wells in these plastic trays form small, round cancer cell clusters, also referred to as tumor spheroids. The researchers then add a test substance to each well and place them in incubators heated to body temperature for three days to give them enough time to exhibit their effects on the tumor spheroids. Some 320 substances per plate can be screened 3D tumor screening MEDICINE Guido K römer Bayer scientists use dyes to make the individual parts of the tumor spheroid appear in different colors. The green elements in the image above are dead cells, the cell nuclei are red and the cytoskeleton, which is important for mechanical stability, is blue. “Cancer develops if the immune system fails” research talked to Dr. Guido Krömer from the French research institution INSERM and Paris Descartes University in France about current and future developments in cancer research. in this way using special automated robot systems. The subsequent analysis process has also been automated by the researchers. An automated microscope camera shoots two photos of the spheroids in each well, marked beforehand with a fluorescent stain: living cells glow red, dead cells green. The computer superimposes the two images to produce a two-color photo, which clearly separates the living cells from the dead ones, thereby showing if the substance has had the hoped-for effect. Understanding how cells behave in their natural environment “We’ve essentially taught the computer how to see,” Steigemann says. “High-content analysis” is the term that he and his colleagues use for this method. A total of some 2,000 plates are analyzed in each screening cycle. Thanks to the new automation technology, the Bayer researchers needed only three months to complete their analysis instead of several years like before. “Testing the tumor spheroids helps us to understand how cells behave in their natural, three-dimensional environment, and we can then use this knowledge for our therapeutic approaches,” says Steigemann. The images are evaluat- ed to detect the precise phenotype, or visual result, that they are looking for: a spheroid with as many green, dead cells inside as possible and a red, living outer cell layer. The researchers are not overjoyed about every dead cell they come across in their trials, however. As Steigemann says, “Our approach aims to specifically target only the undernourished, dormant cells inside the tumor.“ If an active substance simply kills off all cells, without making a distinction, that usually also includes the healthy cells in an organism. “We need a therapeutic window that makes healing possible,” the scientist explains. With their high-tech approach, the active substance detectives at Bayer have already found promising substance classes among the investigated compounds. Their task now is to investigate how exactly the substances work and whether the results in the lab can be transferred to humans. Only after the researchers have tested these aspects sufficiently can they send their active substances on the long road through clinical development. It will take at least ten years before these discoveries in the laboratory can be turned into a drug, but Steigemann is optimistic. “The dream of every cancer researcher is for his work to be able to help seriously ill people.” What has cancer research accomplished in the last years? Nowadays, it is possible to understand the particular molecular makeup of each tumor. However, the most important thing was understanding that cancer is not just the disease of cells that have adopted a selfish behavior. Rather, cancer is a systemic disease that can only develop and spread if immunosurveillance – that is the immune system – fails. What challenges does it meet today? We have to understand the complexity of the tumor – at the level of the cancer cells themselves. The tumor is a system composed of different body cells. We need to understand the relationships among these cells because they ultimately drive or suppress the development of cancer and tumor progression. What are the most promising approaches? We are all hoping that the improved understanding of each tumor on the molecular level will ultimately lead to a “personalized” therapy. I believe that there will be spectacular advances in the field of immuno therapy. We have the opportunity to stimulate anticancer immune responses by specific and hence “personalized” interventions. www.research.bayer.com/3d-tumorscreening More information on this subject Bayer research 27 December 2014 9 Hunting down the global pest: Bayer scientists Marc Rist and Dr. Heiko Rieck (left to right) scrutinize the roots of crop plants in Monheim in preparation for nematode tests. 10 Bayer research 27 December 2014 Cover story AGRICULTURE SECURING WORLD FOOD SUPPLIES WITH INTEGRATED CROP PROTECTION Photos: Peter Ginter/Bayer AG (8), Privat (2) Revolution from the ground up Enormous harvest losses all over the world are caused by tiny pests – nematodes that often go unnoticed as they drain crop roots of essential nutrients and open the doors to other pathogens that damage those roots. Bayer CropScience researchers are now taking a two-fold approach to control these global pests, combining a completely new chemical principle with a biological agent. This not only enables them to protect banana plantations in Costa Rica against these voracious nematodes, but also ensures successful harvests for vegetable crops, corn and soybeans on a global scale. Fresh from the trunk into the water bath: at the Finca Acorsa I near Matina in Costa Rica, Blanca Torres washes still unripe bananas and prepares them for packaging. From here, they travel all over the world. Costa Rica is a true Garden of Eden. This Latin American country situated between the Caribbean and the Pacific Ocean provides fertile ground for all kinds of important crops like sugar, cocoa, cotton and different fruits and vegetables. Costa Rican pineapples and coffee are exported all over the world. But the real bestseller is a small and curved yellow fruit, the jewel in Costa Rica’s crown – otherwise known as the banana. According to the UN Food and Agriculture Organization (FAO), the country exported more than two million metric tons of bananas in 2012, with the majority of them ending up in European and American supermarkets and fruit bowls. But the banana isn’t just a globetrotting fruit – it is also a healthy and extremely nutritious food, with a high potassium and magnesium content that strengthens nerves and muscles. Its combination of vitamins and easily digestible carbohydrates also provides a quick energy boost after a jog or as an office snack. “The banana has become a staple food that is helping to feed the global population. According to the FAO, its nutrients make it the fourth most important crop in developing countries after rice, wheat and corn,” says Dr. Heiko Rieck, a project manager at Bayer CropScience in Monheim. But the banana is at risk, posing a major issue for both Costa Rica’s economy and the global food chain. The problem is that the plant is also very popular with nematodes (eelworms). These tiny pests that wriggle through the soil in search of food have a preference for the roots of banana plants. They use their sharp mouthparts to burrow deep into the finely branched structure 12 Bayer research 27 December 2014 of the roots and suck out everything that the plant needs for its survival – both nutrients and water. This method of attack causes serious damage to the roots, which then begin to decay, allowing fungi and bacteria to enter the plant and accelerate the decomposition process. Rieck’s team of researchers at Bayer CropScience knows all about the main culprit. Radopholus similis, also known as the “burrowing nematode,” is what is making life difficult for banana plants. “These eelworms are not even one millimeter long, but they are one of the ten most destructive nematodes for plants,” says Rieck. Nematodes damage harvests in many countries and crops Radopholus similis originally comes from the American continent. However, as a result of the globalization of agriculture and the vegetative propagation that occurs in the banana plant when shoots or roots are separated from the tree, the parasite has already spread to many countries in Europe, Africa and Asia, where it is causing huge harvest losses. The effects of other nematode species on other plants tell a similar story. In fact, almost every important crop is vulnerable to these subterranean root vampires. “Soybean cyst nematodes, root knot nematodes in vegetables, wheat cyst nematodes and both white and yellow potato cyst nematodes are decimating global harvests of the most important staple foodstuffs,” says Rieck. Cover story AGRICULTURE No chance for hungry root vampires: Bayer employee Jaap Smedema returns plants treated with fluopyram to the greenhouse chambers in Monheim. Nematodes: a global pest The threat they represent should not be underestimated. From tomatoes and potatoes to corn and grapes – nematodes cause immense harvest losses of up to 50 percent in all of these crops worldwide. Harvest losses France Midwest 20 to 30% 5 to 10% California up to 20% China 10 to 30%, in extreme cases up to 50% New York up to 50% Mexico up to 40% South Africa up to 15% up to 20% Bayer research 27 December 2014 13 AGRICULTURE Cover story Crop protection secures food supplies The agriculture sector is facing major challenges worldwide – rising populations, higher demands for food and changing eating habits. More than seven billion people around the globe now need feeding every day, and each year the figure increases by another 82 million. Some 8.8 million people die as a result of famine and its consequences annually – more than the total for HIV/Aids, malaria and tuberculosis put together. Every three seconds, someone somewhere in the world dies of hunger, which is equivalent to the entire population of Berlin disappearing in just 140 days. Without modern crop protection methods, securing global food supplies is virtually impossible. Wheat yields for example have been increased by 50 percent since the 1960s. However, even using pesticides cannot provide absolute crop protection. Currently, only around 60 percent of worldwide harvests can be secured. But back to Costa Rica. “Nematodes are one of the most significant threats in banana cultivation,” says Boris Coto Calvo, Head of Development for Central America and the Caribbean at Bayer CropScience in Costa Rica. “Up to 20,000 nematodes or even more can live in 100 grams of banana roots. Once a banana plant has been severely affected, it is difficult to treat. And without the nutrients they need, banana trees grow slowly and are late producing fruit, which furthermore often ends up being smaller than usual,” says Coto Calvo. In the worst cases, the plants can fall over and die completely. “Plants are particularly at risk when they are in fruit,” adds Dr. Helmut Fürsch from Global Agronomic Development at Bayer CropScience. Strong winds frequently sweep across the coastal plains of Costa Rica, and a fully laden banana plant that is no longer able to keep a stable grip on the ground through its roots will simply be knocked down and die. “Up to 18 percent of all banana plants in Central and South America that are affected by nematodes are ripped out of the ground this way,” estimates Coto Calvo. Harvest losses threaten the existence of both big farms and small-holdings worldwide This is a serious loss for farmers, as each banana trunk comes into fruit only once per lifetime. This means that a whole year’s work is wasted, which can be disastrous for big farms, but even more so for small-scale farmers. Besides, banana plants can live up to 40 years. Once a plant is infected, each new shoot is at risk, so the farmer’s yield is threatened year after year. “The damage caused by nematodes is responsible for global harvest losses worth several hundred million euros,” says Fürsch. This total figure relates to many different countries and farmers of course, 14 Bayer research 27 December 2014 Healthy and infected banana roots side by side for comparison: the cross section of the rotting plant at the front shows clear signs of pest damage. but in a developing country, even losing just a few hundred euros can mean the loss of a small-holder’s entire livelihood. For this reason, Bayer CropScience researchers have already spent many years looking for an effective nematicide that will also be safe for both plants and humans. Now the scientists have found an approach that at first glance seems rather unusual. The substance that the crop protection specialists are using to control the greedy eelworms is in fact one that has been used by fruit and vegetable farmers as a fungicide against harmful fungal diseases since 2012 – fluopyram. Discovery of the century: fluopyram is effective against fungal diseases and nematodes Rieck and his team received the crucial tip from colleagues in Costa Rica involved in fungicide research. Initially, the product had been sprayed as a foliar treatment in banana plants to treat their leaves against Black Sigatoka. But after their colleagues’ tip the researchers tried out the product in the soil to see if they could find an additional application method for the fungicide. This demonstrated for the first time that the substance also benefits the roots and reduces nematode counts. And although only a relatively low dosage was applied, it had a long-term effect. “Our researcher Rodolfo Ceciliano and technical manager Omar Arias, who first observed the nematicidal effect of fluopyram in bananas, were immensely impressed by the effects observed in the field trials,” says Dr. Robert Brinkmann from the Global Field Trials Operations team at Bayer CropScience. He was there in person for the first tests in Costa Rica in 2009. “I had never seen anything like it in my twenty years of work – the roots looked truly healthy,” says Brinkmann, who is still enthusiastic about it even now. A closer examination under the microscope quickly brought the team its confirmation – fungicidal treatment using fluopyram also provides protection against nematodes. “Our objective was to investigate and look for other substances until we found a new solution that would be both effective and safe for farmers and consumers,” says Fürsch. Fluopyram met those Confirmation from laboratory tests: Bayer employee Thekla Taufferner prepares a variety of root samples for high-throughput sensitivity monitoring, which will show clearly whether the agent has been effective or not. criteria perfectly. Soon after the first tests, Bayer scientists set about studying the effects of fluopyram even further in fields in Costa Rica, the United States, Italy and South Africa, and in laboratories and greenhouses in Germany. Marc Rist, a Monheim researcher who works in the Research Pest Control department at Bayer CropScience, explains how the substance works. “We ‘switch off’ the nematodes by interrupting their power supply.” This works because eelworms, like any other living organism, need energy so that they can get into the banana roots. This is why their cells produce adenosine triphosphate molecules – ATP for short. It is thanks to this cellular energy source that living organisms can respire, digest food, move and reproduce. “Fluopyram interferes with these processes by preventing the formation of ATP,” says Rist. The result is that the nematodes become paralyzed – they remain immobile and stretched out like needles in the soil until they finally die. “The substance also affects the early stage of nematode development,” says Fürsch. “The eggs hatch later and the growth of the next generation of nematodes is interrupted.” But fluopyram, marketed under the brand names Velum™ and Verango™, is only one part of the Bayer team’s successful battle against the nematode problem. The researchers are using this chemical crop protection product in combination with a natural organism – the soil fungus Purpureocillium lilacinum strain 251, “We need new strategies” research talked to Miguel Quesada Badilla, former head nematologist at fruit and vegetable producer Del Monte, about the global nematode problem. Miguel Quesada How dangerous are nematodes to crops? Root-knot and cyst nematodes are the two most widespread and economically important plant-parasitic nematodes. They cause serious losses to all crops, including fruit trees, vegetables, cereals, oil seeds, flowers, ornamental plants, turf grasses, etc. Are nematodes a problem outside Costa Rica as well? The problem has global dimensions. Nematodes are found in almost all habitats. Plant-parasitic nematodes have been described as the “hidden enemy” due to their microscopic nature and the fact that they live in the soil. National and international quarantine measures are crucial to avoid infestation with this pest. Can nematodes threaten the global food supply? It is expected that over the next decades farmers will face deadly crop pests that have never been seen before. Nematode management will then become a huge issue for our food supply. We need new strategies – especially in developing countries. Bayer research 27 December 2014 15 The earth from below: agricultural engineer Rodolfo Ceciliano Solis uses his penknife to check the roots of a banana plant, measure its growth and search for signs of infestation. 16 Bayer research 27 December 2014 Cover story AGRICULTURE “Without crop protection, the food supply is at risk” Experts say that yields would plummet worldwide without crop protection. research talked to Professor Harald von Witzke, an agricultural researcher at Humboldt-Universität in Berlin. Harald von Witzke What role does crop protection play in helping to safeguard harvests? How reliable are these figures? We did a study to compare what happens when we use crop protection products with the outcome when we don’t use them. We found that the added value generated by using crop protection is of the order of EUR 4 billion annually in Germany alone. This means that crop protection in Germany is safeguarding the food supply for up to 200 million people. Can you be more specific? Wheat is a good example. On average, farmers in Germany who use modern methods have yields that are over 120 percent higher than those obtained on comparable organic farms. Our study showed that the difference is less marked with canola, but here too, conventional farmers produce yields that are about 50 percent higher. Why are there such enormous differences? Because 40 percent of the world’s potential agricultural production is still being lost to crop diseases and pests. We could reduce this by half if farmers all over the world had adequate access to crop protection. a so-called biologic, marketed as BioAct™. This product colonizes nematode eggs so that hatching of larvae is inhibited. One single treatment per year in combination with a biologic is sufficient Consequently, if the fluopyram treatment has already been applied to remove adult nematodes from the soil, using the biologic prevents a new generation from growing and damaging the plant at a later stage. “This combination of the complementary technologies of biological agents and fluopyram provides the best of both worlds,” says Rieck. “The chemical product efficiently kills off the living nematodes, and the biological substance impairs their reproduction.” The tests so far have shown that this integrated crop protection strategy is the way forward. Using fluopyram on its own was already a breakthrough in these tests. However, in combination with the biologic it is unique because We only use validated, publicly accessible data. For example, we use the results generated by farms in the test farm network organized by the Federal Ministry for Agriculture. Every year this resource documents the differences in yields between conventional and organically operating farms. Never before have such comprehensive sets of data on yield differences in agriculture been analyzed. What do these figures from Germany mean for the global food supply? The global demand for food products will more than double in the first half of the 21st century. The only way for us to meet this rapidly growing demand is to increase the area under crops or to improve productivity. The options for increasing the area under crops are very limited since the amount of land available worldwide for growing food is finite. Our main approach must therefore be to boost productivity on the land that is already being used for agriculture. And this is where crop protection plays a major role. the Bayer substance isn’t just extremely effective – it also offers farmers some very practical advantages. Just one single application of fluopyram per year along with a biological control agent or a chemical nematicide that the grower might choose is enough to protect plantations from nematodes. By contrast, nematicides used in the past brought a number of disadvantages: “In the 1970s, there were certainly some very effective nematicides on the market,” says Rieck. “But most of them had highly toxic properties. Fluopyram as a substance is much less toxic than the previous products.” For each hectare, farmers had to treat their plants three to four times each year with several kilograms of the nematicides, as they were only effective in high doses. But thanks to the innovation of the Bayer researchers, that is now history. “Even a dose of 500 grams of fluopyram per hectare is enough not just to counter a nematode infestation in the short term, but also to guarantee healthy roots months after treating the crops,” says Fürsch. An increase in yield is not Bayer research 27 December 2014 17 AGRICULTURE Cover story Tests in Costa Rica: Bayer experts Boris Coto Calvo, Rodrigo Olivares and Rodolfo Ceciliano Solis (photo left, left to right) check whether their treatment with fluopyram has been effective. In Monheim, Bayer employee Katja Twelker counts nematodes that have been paralyzed by fluopyram (photo, right). the only advantage. Since the banana plants are systematically strengthened by the fluopyram treatment, farmers who use the Bayer product also have a reduced need for substances that protect the plants from other diseases. Given the current trend for increasing health awareness, this is a significant point. “The rise in consumer expectations regarding quality affects our partners throughout the entire food chain, including wholesalers such as Chiquita, Del Monte, Dole and Univeg,” says Heiko Rieck. For many years now, these companies have been pressing for a sustainable way to keep supermarket shelves sufficiently stocked with bananas. 75 percent of potato harvests worldwide would fall victim to pests or disease if modern crop protection was not used. Source: European Crop Protection Association (ECPA) Yet fluopyram is securing more than just the world’s supply of bananas – this integrated strategy works on nearly all species of nematode, offering improvements for both corn cultivation and soybean crops. The product is especially effective on rootknot nematodes such as Meloidogyne incognita, which affect many vegetable varieties and cause considerable quality and yield losses. Carrots, for example, become deformed and develop characteristic swellings at the roots that are known as galls. “Carrots with these substantial quality deficits are unfortunately unmarketable,” says Rist. Affected vegetables can no longer be 18 Bayer research 27 December 2014 sold, with serious consequences for farmers. “For many crops, this leads to massive yield losses,” estimates Rist, who is currently further investigating the compound and its effect on tomatoes and cucumbers. Well received by farmers and wholesalers in Costa Rica All of this explains why fluopyram has caused such a sensation among banana farmers in Costa Rica and other countries in Central America. “Its popularity with farmers and wholesalers has been immense,” says Coto Calvo. They praise the product’s ease of use, the reduced chemical exposure and the health and abundance of roots. The effectiveness of the nematicide is regularly checked on test fields by researchers such as Fürsch, Brinkmann and Coto Calvo, who examine the roots after treatment. Their tests show that the banana plant roots are healthy. However, the research does not end here. How much fluopyram is taken up by the root systems of each type of plant? What is the influence of the soil condition? And how long does fluopyram protect a plant from infestations by nematodes? These are some of the questions that researchers at Bayer are looking into in the field, greenhouse and laboratory. But there is an even more fundamental one: how can we make sure that farmers all over the world know about these pests and the damage they can cause? “In many developing countries, people are not even aware that nematodes can cause crop failure. Many simply don’t understand why their harvests are so poor,” Rist explains. “If we manage to raise awareness of the risk that nematodes pose, we will be contributing to increasing yields – and we will help farmers protect their crops and secure our global food supply.” www.research.bayer.com/integrated-crop-protection More information about this topic Optimal drug form MEDICINE USING LIGHT MICROSCOPE TO FIND STABLE CRYSTAL STRUCTURES A matter of form An active substance that forms fine needles or tiny cubes is an absolute highlight for researchers. To manufacture a drug or plant protection agent, scientists need to know what its stable crystalline form looks like, as many substances only display the desired properties in this state. Bayer researchers therefore structure promising active substances into a suitable crystalline shape right at an early phase of development in order to obtain crystals with optimum properties, such as the best possible solubility. Be it a pharmaceutical drug or plant protection ingredient, three factors always count: the right time, the right place and the right dose. “A substance must be released in a controlled manner and made available to an organism at the required concentration,” explains Dr. Britta Olenik, a chemist in Global Chemical & Pharmaceutical Development at Bayer HealthCare. For an active substance to reach its full potential, it has to be accompanied by an entire chemical package of additives. “To be administered effectively, it is very important for an active substance to be available in a stable crystalline form,” Olenik says. Take carbon atoms for instance. They can arrange themselves in a graphite or diamond lattice, with each structure leading to different properties. “Similarly, active substances for drugs or plant protection agents can crystallize in different solid shapes,” the chemist explains. This has an effect on the substance’s properties, for example its solubility or bioavailability. Photos: Bayer AG (2) Crystalline form influences the quality and efficacy Together with her team, Olenik therefore takes a very close look at the candidate molecules identified in research: she examines the physical and chemical properties of each substance and tests the different salts to determine which display, say, the best solubility. Then she analyzes the crystals, for example under the microscope. In a process known as polymorphism screening, Olenik tries to identify and characterize all crystalline forms of candidate active substances. “With the help of thermomicroscopy, we observe how our substances melt on exposure to polarized light to form new and different crystals. We can actually see how the bonds change and the molecules re-organize to form new lattice structures,” Olenik explains. “Because the light is refracted to different degrees by the areas of a crystal, we often obtain very colorful images – mosaic-like surfaces, thin needles, or feathery structures in all sorts of colors.” Selectively changing active ingredient properties Polymorphism screening plays a critical role in process engineering, chemical development and production. “It can be problematic if a compound in a formulation changes its crystal structure,” the Bayer expert explains. Researchers attempt to prevent such occurrences by using a thermodynamically stable crystalline form that no longer will convert into a different crystal. In some cases, it is also necessary to specifically alter other properties of an active substance, such as its solubility. Active substance molecules can only detach from their solid structure and reach the target location if they are in the right form. Colorful patterns under the microscope: the crystalline structure of a crop protection agent changes as it warms up and cools down, altering the light refraction and therefore its color. www.research.bayer.com/optimal-drug-form More information on this subject Bayer research 27 December 2014 19 FIGHTING WET AGE-RELATED MACULAR DEGENERATION WITH EYE DROPS Sights set on the eye The destruction of cells in the retina often results in severe visual impairment and a significant loss of quality of life. Underlining Bayer’s presence in ophthalmology, researchers from Bayer HealthCare are now testing a new eye drop formulation which is under investigational use for the potential treatment of wet age-related macular degeneration. Blood vessels play a vital role for our organs; not only do they supply each cell with the nutrients and oxygen it needs, but they also rid the body of the waste products of metabolism. The responsibility for maintaining these transport pathways and growing new vessels lies mainly with a protein molecule known as Vascular Endothelial Growth Factor (VEGF). It is transported in the blood and promotes the formation of new blood vessels by binding to what are termed VEGF receptors, which are located in the vessel walls. “This is the signal for the cells there to start growing,” explains Dr. Jürgen Klar, a biologist in Bayer HealthCare’s Ophthalmology Research Department in Wuppertal, Germany. The resultant protrusion of the vessel wall eventually leads to the formation of a new blood vessel. Advanced macular degenera tion makes reading impossible In the context of wet age-related macular degeneration (wet AMD for short), however, this mechanism can cause severe visual impairment and serious damage to the eye. The setting for this disease is a yellow area in the middle of the retina, known as the macula. Although only a few millimeters in diameter, it has amazing capabilities: it has a particularly high density of the light-sensing cells which are responsible for high-resolution vision. It also helps us to see detail and distinguish between thousands of different shades of color. Wet AMD is characterized by abnormal blood vessel proliferation in the vicinity of the retina. Unfor- 20 Bayer research 27 December 2014 Focus on the retina: Dr. Jürgen Klar and Dr. Michael Böttger (left to right) from Bayer HealthCare in Wuppertal evaluate images showing the condition of the blood vessels at the back of the eye. tunately, the walls of the new, abnormal blood vessels are leaky, enabling blood to enter the retina and causing edema, or swelling. This causes the light-sensing cells of the macula to gradually degenerate. Sufferers generally notice a loss of vision within a short period of time, and the visual impairment worsens as the disease progresses. “Patients usually end up losing the ability to read or drive,” explains Dr. Brigitte Stemper, a physician who works in Clinical Development at Bayer HealthCare. Straight lines appear wavy, road signs are blurry and colors look faded. There is a rapid loss of visual acuity. By later stages, the central field of vision may have deteriorated to such an extent that it is just a gray patch. “Although patients may be able to see a clock, they are no longer able to make out its hands. Or they can no longer recognize the face of the person in front of them,” says Stemper. The condition mainly affects people over 65 years of age. “The number of patients with wet AMD is increasing as life expectancy rises,” comments Dr. G esa Deeg, Global Program Head at Bayer HealthCare. Left untreated, the condition leads to blindness in most cases. But although wet AMD can still not be cured today, current treatments involving an injection into the patient’s eye several times a year are now able to delay or even stop progression of the disease. The Bayer research team headed up by Deeg is now looking for new approaches that could open up additional therapeutic options for wet AMD for doctors and patients, for example in the form of eye drops containing the active ingredient regorafenib. Active substance inhibits abnormal growth of blood vessels Regorafenib is a multikinase inhibitor which blocks the function of VEGF receptors that play a part in the formation of new blood vessels by inhibiting specific kinases (enzymes). The mechanism and active ingredient are familiar from cancer medicine. For the treatment of eye diseases like wet AMD, however, the oral tablet formulation used to treat cancer patients is not suitable. In eye indications, regorafenib must only be effective in the eye and must reach the retina in sufficient quantities. The researchers therefore Photos: BSIP/Your Photo Today (1), Sabine Bungert/Bayer AG (1), Thorsten Futh/Bayer AG (1) Regorafenib MEDICINE Enhanced vision: a new eye drop formulation may help patients with wet age-related macular degeneration. Bayer research 27 December 2014 21 Clarity for the retina Patients suffering from wet age-related macular degeneration (AMD) face a rapid loss of visual acuity, affecting above all the central visual field. The active ingredient regorafenib – administered as eye drops – targets the cause of the disease: the uncontrolled growth of new blood vessels. Before What is happening in the retina What a wet AMD patient sees Uncontrolled growth of blood vessels leads to leaks and the accumulation of fluid. These edemas destroy the visual cells. Therapy Applied as eye drops, the active ingredient regorafenib makes its way into the retina. Here the substance intervenes in signal transmission and inhibits the uncontrolled growth of new blood vessels. After What is happening in the retina What a patient treated with regorafenib sees 22 Bayer research 27 December 2014 The active ingredient regorafenib suppresses the formation of new blood vessels, leading to improved vision. Regorafenib MEDICINE When the retina drowns The macula is a site of high metabolic activity. Any waste products which arise are disposed of via a pigment layer under the retina. But as aging progresses, the eye loses its natural ability to remove these substances. Instead, they accumulate in the area of the macula, disrupting the supply of oxygen and nutrients to the retinal cells. This causes the cells to gradually die off, and the patient’s central visual acuity deteriorates. When the body now tries to compensate for the damage to the retina by forming new blood vessels, the disease may progress in a rather aggressive way. The new vessels are leaky and abnormal: blood and fluid escape, causing edemas which destroy the light-sensing cells. Wet age-related macular degeneration (AMD), as this condition is termed, affects approximately 10 to 15 percent of all patients. If left untreated it can lead to irreparable visual damage within a few months. had to enter completely new territory and overcome numerous hurdles to develop their own ophthalmological formulation that would make the active ingredient usable for the treatment of eye diseases. “A brand new development was needed,” explains Dr. Annett Richter, a pharmacist in Formulation Development at Bayer HealthCare. “Our objective was to develop a formulation of the active ingredient which we could administer in the form of eye drops.” Eye drops deliver the active ingredient to the retina This is a major challenge, since the new formulation needs to be not only effective, but also stable and well tolerated, while at the same time capable of ensuring that the active ingredient will find its way to the back of the eye. In the early research phase, Richter worked closely with her research colleagues, testing different types of formulation. An oily suspension formulation emerged as the most suitable delivery form. The team then had to develop a suitable manufacturing and sterilization process. The eye drops have since been tested successfully in animal models and the data give the researchers reason to hope that it will be possible to improve the symptoms of wet AMD in humans by treatment with regorafenib eye drops. “And this despite the fact that experts had previously been skeptical about whether sufficient efficacy could be achieved to treat a condition such as wet AMD with eye drops,” explains Richter, not without pride. “There is good evidence to show that the active ingredient is delivered from the cornea to its site of action in the retina,” she says. Once administered into the eye, regorafenib inhibits the function of the VEGF receptors, thereby blocking transmission of the signal for new blood vessel formation in the retina. “Although VEGF is still able to dock onto the receptors in the vessel wall, the cells are now deaf to the growth signal,” explains Klar. The risk of unwanted new vessel formation and edema may then be reduced. “Interruption of the VEGF growth signal in the eye may suppress the pathologic vessels and improve vision in AMD patients,” adds the biologist. It took around five years to get from the idea stage to initial testing in humans, which began with a Phase I trial in which healthy volunteers were tested to determine how well tolerated the new eye drops are. And the trial had a positive outcome. “Regorafenib is well tolerated in this formulation,” states Dr. Michael Böttger, the physician at Bayer HealthCare responsible for the early clinical development of the project. “The active ingredient was hardly detectable in the systemic circulation, which is an advantage of local administration in eye disorders.” Moreover, when asked, the trial participants indicated that they could well Research for clear vision: Dr. Brigitte Stemper, Dr. Annett Richter and Dr. Gesa Deeg, Bayer HealthCare Berlin (left to right), have conducted ground-breaking work to find a suitable formulation for the active substance regorafenib. envisage using the medication on a daily basis over an extended time. Research team is delighted with the progress to date “We’re pleased that the preclinical development and Phase I trials have gone so well,” says Böttger. The researchers entered Phase II of clinical development in October 2014 with great optimism. As Böttger explains, “In this study, we want to test whether regorafenib eye drops are effective in wet AMD patients.” If the outcome is positive, investigations will follow on directly as part of the same study to determine the optimum dosage and frequency of administration. “The innovative two-phase study design and close cooperation between Research and Development could shorten the overall development time,” adds Stemper. The oily formulation is a new approach. “These drops have the potential to become the first non-invasive treatment option for wet AMD,” explains Project Head Deeg. “Patients can administer eye drops by themselves.” This could potentially lead to a completely new form of treatment that differs from the currently available products, which have to be injected into the eye. www.research.bayer.com/regorafenib More information on this subject Bayer research 27 December 2014 23 BAYER FOUNDATIONS Current highlights AWARD-WINNING RESEARCHER: CHEMIST PROFESSOR ABIGAIL DOYLE When molecules go new ways Molecules containing fluorine are put to a wide range of uses but they are often difficult to produce. Now, new methods developed by a working group led by Professor Abigail Doyle from Princeton University in New Jersey, USA, enable fast, efficient synthesis with fluorine. In recognition of her research work, Professor Doyle received the Bayer Early Excellence in Science Award in June 2014. A passion for chemistry and humanities New approaches in chemistry: Professor Abigail Doyle has tamed the element fluorine. The methods developed by her team enable completely new chemical reactions. As a core component of many active ingredients used in areas from crop protection to medicine, fluorine is highly prized by chemists. “Molecules containing fluorine play an important role in almost all areas of the chemical industry. The element is present in agrochemicals, anesthetics, pharmaceuticals and contrast media, but also in materials such as Teflon,” says Professor Abigail Doyle. However, 24 Bayer research 27 December 2014 Her working group also studies catalysts materials that work alone or in combination with other substances to initiate difficult reactions more easily. For this, the researchers used transition metals such as cobalt and nickel. “They tame the stubborn fluorine and make it a more willing reaction partner,” says Doyle. For example, she and her colleagues have developed a new method for producing contrast media using the radioactive fluorine isotope 18F, which are used in cancer diagnostics, among other things. “We changed the reaction in such a way that it now also works for the industrial production of contrast media,” continues Doyle. This method could also help to develop entirely new contrast media. Chemistry that wasn’t always Doyle’s first love. “At high school I was more interested in the humanities and music,” she says. It was only during an introductory course in organic chemistry at Harvard University that she discovered her passion for laboratory work. “I discovered that chemistry gave me the oppor- tunity to combine my love of the logical nature of science with the creativity you find in the humanities and when playing a musical instrument,” she explains. Doyle’s success proves she made the right choice. At 34, her CV covers s even closely-typed pages and numerous awards, such as the Thieme Chemistry Journal Award. A very special honor was added to this list in June 2014, when Doyle received the Bayer Early Excellence in Science Award for her work on chemical synthesis. “This award was exceptionally important to me. The Bayer award has recognized my program early on, and that has drawn international attention to the research work done by my group,” says Doyle. With the prize money, she is also able to pursue new paths of research. Catalyst combinations open up new reactions Her research group studies cross-coupling reactions, a process used to combine two different organic molecules. Working with researchers led by her colleague David MacMillan, her team recently managed to combine two types of catalyst – a photoredox catalyst and a nickel catalyst. This opens the door for reactions that were virtually impossible previously. For example, carboxylic acids can now be combined with complex cyclic molecules that serve as the basis of new active pharmaceutical ingredients. Despite her heavy workload, Abigail Doyle feels it is extremely important to leave enough time for her family. When she’s not in her lab coat, she spends most of her time with her husband and son, “preferably out enjoying nature, hiking or diving.” Photos: Bayer AG (2), Peter Allgaier/Bayer AG (2), Dirk Hansen/Bayer AG (1), Privat (1) fluorine doesn’t bond easily, particularly not with carbon. “Fluorine is the element with the highest electronegativity. In other words, it resists sharing its electrons within a compound,” she explains. She and her colleagues are therefore working on developing new strategies that will make it easier to combine fluorine and carbon – and it’s paying off. “We have developed a new raw material for fluorination reactions which overcomes some of the issues we experienced previously,” explains Doyle. BAYER FOUNDATIONS Current highlights Open your mind and think bigger The Bayer Foundation gives 20 young scientists the chance to attend the Lindau Nobel Laureate Meeting. “Open your mind and think bigger.” That was the message that Liangliang Hao from Northwestern University in Illinois in the United States took away from the 2014 Lindau Nobel Laureate Meeting. She was one of the 20 Bayer Lindau Fellows, talented young scientists from 18 countries, whose visit was sponsored by the Bayer Foundation. This year the conference, which has been bringing together Nobel Prize winners with young researchers over the course of a week for 63 years now, was firmly focused on medicine. Other participants were equally impressed by the inspirational atmosphere. “I met lots of interesting people who were filled with the spirit of invention,” says Dr. Christian Herzmann from Borstel Research Center, winner of the 2014 Aspirin Social Award. Like Hao, he had been invited to the event by the Bayer Foundation. Selected guests were also able to take part in a special highlight – the Bayer Lindau Foundation Dialog, an evening event devoted to scientific dialog. As part of this, they had the opportunity to use posters to present their research work and engage in discussions with Bayer scientists and Nobel Prize winners such as Professor Harald zur Hausen (Medicine). Liangliang Hao was awarded the prize for the best poster, winning a week at the Bayer research centers in Berlin and Wuppertal. Scientific dialog: biomedicine technician Cheryl H. Cui (left) from Canada was one of 20 Bayer Lindau Fellows. She swapped notes with Bayer’s Management Board member responsible for Innovation Kemal Malik (right), the host of the Bayer Dialog evening. School teams and Bayer experts develop prototypes for multicopters The winners of the schools technology competition developed crash protection for a remote-controlled aircraft. Safety for miniature aircraft: the winners of the Bayer schools technology competition panel’s award Felix Wieland, Ben Preuss and Benedikt Schmitz (left to right) proudly present their multicopter. They devised a sophisticated system that protects the aircraft in the event of a crash. Eleven school teams from all over Germany had the opportunity to explore for themselves how ideas become prototypes. In June 2014, the finalists in Bayer’s schools technology competition presented their ideas to a panel of experts. The ideas included a rapid test for heart attacks and a garbage can for biodegradable waste that can stand up to winter weather. After that, the students had three months to put their ideas into practice. Each group received support from a Bayer expert. The engineers helped the students deal with tricky technical problems. This year’s winners were three 9th graders from the August Dicke High School in Solingen. Along with their teacher, they were presented with the panel’s award and prize money of EUR 5,000 in the BayArena soccer stadium in Leverkusen. The three students had developed crash protection for multicopters, i.e. remote-controlled aircraft. The panel of judges said that the device could well be translated into practical applications. A parachute and type of airbag ensure that the aircraft can land undamaged in an emergency. “The students impressed us with their quality, professionalism and problem-solving abilities,” said Thimo V. Schmitt-Lord, Managing Director of the Bayer Foundations, at the award ceremony. Bayer research 27 December 2014 25 BAYER FOUNDATIONS Current highlights New approaches in a global social mission Employees from Bayer Business Consulting are working in social foundation projects in countries such as Kenya and the Philippines. Employee development paired with social work – that is the aim of the “Bayer People Care for Society” program. In this new initiative launched by Bayer Business Consulting and the Bayer Cares Foundation, consultants lend their support to the Foundation’s international social and healthcare projects. “In addition to the fact that we are actively supporting Bayer’s social commitment, we also regard these activities as a new aspect of employee development, as our consultants are deployed to social projects that are far away from their usual office environments,” explains Alexander Meyer auf der Heyde, Head of Business Consulting. Yuchen Li, for example, is supporting a health education project run by the Deutsche Stiftung Weltbevölkerung (DSW) in Kenya. She talked to research about her experiences. sexually transmitted diseases. I analyze the influence and effectiveness of this network and try to implement improvements. My knowledge of project management, market research, data analysis and marketing stands me in very good stead. What appeals to you about a project in Kenya? I’ve been volunteering in social projects for a long time now. Health education in Kenya actually fits in very well with my professional background. It’s a once-in-a-lifetime opportunity for me to make a positive contribution to society and I can also develop my own professional skills so that I can become a more versatile manager. How do you help on the ground? The DSW supports 400 youth clubs in East Africa. They teach young people about contraception, family planning and protection against Yuchen Li, shown here at a youth club, works as a management consultant at Bayer Business Consulting in Morristown, the Bayer Group’s global center of management consulting expertise. Better patient care via smartphone “Explain TB” – the name says it all. This smartphone app provides multilingual information about tuberculosis and is therefore a valuable instrument in the treatment of TB patients who do not understand German. In 2014, the project took first place in the Aspirin Social Award, which recognizes charitable projects in the healthcare sector. research spoke with the man behind “Explain TB”: Dr. Christian Herzmann, a respiratory medicine specialist at Borstel Research Center. How did you come up with the idea for “Explain TB”? Because of my day-to-day work. It’s often difficult because many tuberculosis (TB) patients don’t speak German. As a doctor, that makes it tricky to give them information about the need to screen contact persons like relatives and friends for TB. How does the app work? It contains information about all the key issues relating to tuberculosis in a total of 37 languages. There is also information in audio format for illiterate users. For example, if a doctor has to explain that a patient needs to take an HIV test, she can play the relevant audio section on the app. How will the Aspirin Social Award help you? First place: Bayer Management Board member Michael König (right) congratulates Cordula Ehlers and Dr. Christian Herzmann (left to right) on “Explain TB.” The app can be downloaded free of charge. 26 Bayer research 27 December 2014 We’ll use the EUR 15,000 prize money to develop the app further. For instance, we could develop tests that patients can carry out themselves to check the side effects of certain drugs. The app could also automatically translate patient data into a different language. BAYER FOUNDATIONS Current highlights World-class scientific network – promoting excellence in tandem The Alexander von Humboldt Foundation – one of the world’s largest and most outstanding associations dedicated to promoting scientific excellence – has been a cooperation partner of the Bayer Science & Education Foundation since 2013. Each year, it finances ten scholarships for postdoctoral students in the fields of life sciences and medicine. In addition to the support provided by the Humboldt Foundation, scholarship holders can also benefit from opportunities offered by Bayer. Before now, Dr. Titiwat Sungkaworn was not very interested in industrial research. “My main focus was on fundamental research,” reports the scientist from Thailand. As a postdoctoral researcher at the Institute of Pharmacology and Toxicology at the University of Würzburg, he researches G-protein-coupled receptors in the cell membrane. However, a visit to the research center of Bayer HealthCare in Wuppertal changed his perspective. “I learned a lot about industrial drug research and development,” he reports. Thanks to this experience, he can “well imagine working with pharmacologists from Bayer” once he returns to Thailand and establishes his own working group. Sungkaworn is one of the first generation of Humboldt Bayer Fellows. The ten scholarship holders each receive EUR 50,000 annually from the Bayer Science & Education Foundation for a period of up to two years. Outstanding young scientists from all over the world can apply for a Humboldt scholarship, which funds a period of research in Germany. The Bayer scholarship is designed specifically for postdocs from the fields of life sciences and medicine. “It’s a unique opportunity to gain an insight into the world of applied research,” says Titiwat Sungkaworn. Each of the ten scholarship holders is paired with an experienced Bayer scientist working in a similar research area. Sungkaworn’s mentor, for example, is Dr. Bernd Kalthof, Head of Screening Technologies at Bayer HealthCare in Wuppertal. The two regularly engage in intensive dialog and have already met on several occasions. Insights, knowledge and experience for their careers Bayer also invites the young researchers and their mentors to attend events such as the Bayer Science Dialog at the Nobel Laureate Meeting in Lindau on Lake Constance, to awards ceremonies or the regular Bayer Science Days. “They were all very interesting events and offered excellent opportunities for networking,” says Sungkaworn. Bayer has also opened up its internal training and development program to the Humboldt Bayer Fellows. Sungkaworn has opted for a two-day course in project management. He is keen to learn how to orga- Insights into applied pharmaceutical research: Dr. Titiwat Sungkaworn from Thailand presented his work at the 2014 Bayer Science Day. nize his own research project, keep control of finances and optimize the use of laboratory equipment. And the man from Thailand is certain: “It was the right decision to join the Humboldt Bayer Fellowship. I’ve gained new insights, knowledge and experience from a world-class pharmaceuticals company. That will give me a huge boost for my further career.” The Bayer foundations – committed to progress since 1897 Bayer foundations have been promoting education, science and social innovation all over the world since 1897. As part of the innovation company Bayer, the foundations see themselves above all as initiators, promoters and partners for progress at the interface between industry, science and the social sector. Their programs are focused on pioneers – their commitment to public welfare, their wealth of ideas in resolving social tasks, and their creativity in the fields of science and medicine. The Bayer Science & Education Foundation, for example, grants scholarships and awards which encourage young talents and top researchers alike to deliver out standing achievements in their field. The Bayer foundations also support efforts to resolve social issues. For example, the Bayer Cares Foundation focuses on citizens’ projects and resolving issues www.bayer-foundations.com in the field of social medicine. The objective of the foundations is Visit this site to apply or to obtain more information (see back cover flap). always to improve human life through innovation and initiatives. Bayer research 27 December 2014 27 Durable artificial skin: Bayer employee Anson Xue in Shanghai tests a polyurethane layer fabricated with the sustainable INSQIN™ method. 28 Bayer research 27 December 2014 INSQIN MATERIALS SUSTAINABLE POLYURETHANE FOAMS ARE REVOLUTIONIZING THE TEXTILE INDUSTRY Magic materials Photos: Zhang Chi/Studio Stare/Bayer AG (1), Jan Schumacher/Bayer AG (1), Dieter Klein/Bayer AG (1), Privat (1), FILK/Freiberg (1) Whether in a handbag, jacket or shoes, today’s textiles must be both durable and comfortable. Such demands can only be fulfilled with the help of innovative coatings. Specialists at Bayer MaterialScience have now developed a technology for manufacturing water-based synthetic leather - a material that is significantly more sustainable than those manufactured by conventional processes. Life in the big city is hard, most of all for shoes: rough asphalt, sharp sidewalk edges and stones scratch the soles and wear away the material. Only durable materials can withstand this abrasion and make shoes last longer. But whether they are sneakers or elegant high-heels, shoes also face another challenge: they have to be comfortable. The material from which they are made must not only be good-looking and soft, it must stay that way for a long time. To better reconcile these apparent contradictions, material experts at Bayer MaterialScience work continuously on innovative materials for coating textiles. One important example is synthetic leather, a woven or nonwoven fabric coated with a layer of polyurethane only 1 mm thick or less. “Compared to genuine leather, the synthetic version is not only cheaper and more durable, it can be also be washed and dried without stiffening,” explains Nicholas Smith, Global Head of Textile Coatings at Bayer MaterialScience. What’s more, the very complicated tanning process can be eliminated. But the synthetic leather coating made of polyurethane (PU) can still be optimized – and produced more efficiently and sustainably. Specialists at Bayer MaterialScience have developed a new technology for this very purpose: with INSQIN™, a polyurethane layer can be applied to textiles without using any solvents at all. “INSQIN enables the production of PU-coated textiles that are absolutely on a par with the conventionally fabricated “We need 95 percent less water and 50 percent less energy than in the conventional process.” Nicholas Smith, Global Head of Textile Coatings at Bayer MaterialScience – solvent-based – fabrics in terms of performance, but also offer tremendous sustainability advantages,” explains Smith. Water-based synthetic leather coatings The key to this achievement: “The new coatings are supplied in water instead of in organic solvents,” Smith says. The starting substance for the synthetic leather skin is a milky liquid with PU particles suspended in it. The advantage of water-based polyurethane dispersions is that they can be foamed. Billions of tiny air bubbles fizz through the liquid, adding volume to the final PU coating. To give it lasting stability, the Bayer researchers mix foam stabilizers into the formulation. “In the final drying process, the stabilizers begin to stiffen the foam, and keep it in shape,” explains Thomas Michaelis, Head of Textile Coatings EMEA/LA at Bayer MaterialScience. Together with additional layers, this foam produces a lightweight, fine-pored PU skin, which gives the coated lengths of fabric good haptic properties and volume. Compared to the standard manufacturing process, the new method is much more environmentally friendly. Manufacturers previously consumed large quantities of the solvent dimethylformamide (DMF). This substance is required for a key step called coagulation. “In this phase, the polyurethane dissolved in the DMF is spread on the textile fabric and the material runs through a water bath that precipitates the polyurethane,” explains Michaelis. After additional, intensive rinsing, the DMF is finally washed out of the fabric. “Thanks to the new Bayer research 27 December 2014 29 Unique effects: Bayer expert Nicholas Smith (photo right, left) shows photographer William So and model Nicky B (from right) the textile team’s latest invention: synthetic leather that changes color. Bayer employee Bruno Stübben tests the viscosity and pore size of a polyurethane dispersion for producing synthetic leather (photo left). Water-based synthetic leather 1 Fresh polyurethane foam Foam stabilizers Air bubbles The INSQIN™ technology developed by Bayer MaterialScience is based on water instead of solvents. The polyurethane dispersions are beaten like whipped cream. Stabilizers keep the resulting foam in shape. The lightweight, fine-pore plastic skin can then be used to coat textiles. Polyurethane particles Water 2 Diagram of synthetic leather Drying process Surface with leather-like grain Stabilizers keep the foam in shape Pore structure of the polyurethane foam Textile substrate Water evaporates 3 Finished coating Foam pores Polyurethane pore layer 30 Bayer research 27 December 2014 Products with a synthetic leather coating INSQIN MATERIALS “Coatings have to be functional” research spoke with Professor Michael Stoll of the Research Institute of Leather and Plastic Sheeting in Freiberg about the significance of plastic coatings. In which industries do plastic coatings play an important role and why? In addition to the fashion industry, they are being used increasingly in many technical applications, from special packaging and protective clothing in the medical sector to the semiconductor industry, which uses plastic-coated textiles as polishing cloths, for instance. To fabricate coatings, the raw materials and auxiliaries can be selected individually, formulated for specific purposes and processed by different methods, making the coatings suitable for use in a wide variety of industries. INSQIN technology, we can dispense with this step entirely and save water at the same time,” Michaelis continues. Furthermore, the important and costly drying step in the old process also becomes superfluous. Efficient technology: lower water and energy consumption “We need 95 percent less water and 50 percent less energy than in the conventional process,” explains Smith. In view of the global PU synthetic leather demand, that adds up to a tremendous amount, because massive volumes of the textiles we use every day are already manufactured on the basis of polyurethane technology: worldwide production of synthetic PU leather amounts to over four billion square meters annually, enough to cover over 560,000 soccer pitches. This PU leather goes into the production of some seven billion pairs of shoes, two billion handbags and one billion articles of clothing made of PU-coated materials. Michael Stoll What do plastic coatings contribute to the shoe, textile and leather industries – now and in the future? In the past, they often served as cheap substitutes for natural products, but had to measure up to their natural counterparts. That’s not enough today: apart from a convincing design, plastic coatings must have various functionalities. In the future, textiles and shoes will undoubtedly become information carriers, and even generate electric power. In any case, the demand will rise for ecological, intelligent, high-quality products that can be fully recycled. These improvements to sustainability are in strong demand. Brand owners are increasingly seeking more sustainable materials, while customers are opting for textiles that bear an environmental quality seal, as shown in a study by the auditing and advisory firm KPMG. Customers today want to know where their clothing comes from, what kind of working conditions prevail in the producing countries and how many chemicals are used along the entire value chain. “At the hubs of textile production, for example in Asia, this could be an important step towards greater sustainability and significantly improved working conditions,” explains Smith. In this sense, water-based PU dispersions offer critical advantages for both synthetic leather producers and consumers. “If we can dispense with solvents in the manufacturing process, then the final product does not contain them either,” points out Bayer expert Michaelis. In the previous process, the residual DMF had to be removed from the coated material in an extremely water-intensive process. And that could soon be of interest to other industries as well. “The fashion and sporting goods industries have taken the first step, but the major auto manufac turers also prefer sustainable materials for vehicle interiors,” Smith says. Improving working conditions in the textile industry With solutions like INSQIN™, they would be c apable of producing cushions and door trim for vehicle interiors without any solvents at all. These coated materials are equipped to meet the challenges of the big city, and even fulfill another objective: greater sustainability. Bayer’s experts already have their eyes on the next innovation: products made from renewable raw materials. www.research.bayer.com/insqin More information on this subject Bayer research 27 December 2014 31 32 Bayer research 27 December 2014 Photos: Peter Ginter/Bayer AG (4), Uwe Nölke/Bayer AG (1), Matthias Sandmann/Bayer AG (1) SPECIAL FEATURE Life science research INTERDISCIPLINARY BAYER TEAMS ACCELERATING LIFE SCIENCE RESEARCH The protein engineers Bayer scientists are working in interdisciplinary teams to search for new targets for active substances or diagnostic options. Synergies in medical and crop protection research result in completely new approaches, from the design of therapeutic antibodies to improved production of new crop protection products. One key to success is highly effective protein molecules, constructed in Bayer’s laboratories by protein engineers. High-throughput high-tech: Dr. Wayne Coco uses fully automated robot systems as a tool in the development of therapeutic antibodies. In this photo, autonomous robots operate incubators, pipetters and detection systems. Bayer research 27 December 2014 33 The biological tools are small but indis pensable: enzymes are protein building blocks that keep the respiratory, metabol ic and immune systems functioning, and people, animals and plants alive. These biocatalysts are like molecular workhorses and they play a central role in every single cell. They are the reason why special che mical reaction paths are taken: enzymes are particularly effective at opening and relinking only selected molecular bonds. The number of naturally existing enzymes is estimated at more than 10,000. Improving the quality of biotechnology research “Out of this treasure trove of enzymes, biotechnologists have long been discov ering numerous ‘chemistry talents’ that they are now utilizing and optimizing as miniature tools for specific purposes,” says Dr. Wayne Coco, Head of Protein Engineering at Bayer HealthCare in Co logne, Germany. The range of applications of these versatile molecules is enormous: the protein building blocks are not only valuable helpers in the body but can also be used as catalysts in large-scale chemi cal production. “We can now use the talents of enzymes throughout the Bayer Group.” Dr. Mark James Ford, Process Research Bayer CropScience Bayer intends to expand its know-how and technologies relating to these min iature biological tools and increase its efficiency in this area. With this aim specifically in sight, Bayer has initiated two projects, “Biotransformations” and 34 Bayer research 27 December 2014 Research breakthroughs are a matter of teamwork Science thrives on the exchange of experiences – and there are plenty of opportunities for this when it comes to the health of people, animals and plants. The Bayer Group is now focusing more closely on these interfaces, and initiated the Nimbus Initiative to this end back in 2012 (see also research 26, Special Feature). The company has provided EUR 30 million for new research projects aimed at more closely interlinking the life sciences. The researchers are working on issues such as epigenetics, high-throughput screening for drug discovery and biotransformations. Their objective: to more intensively exchange acquired knowledge and further improve the quality of research. “Protein Engineering,” as part of the Nimbus initiative, which aims to fos ter closer networking in life sciences among the departments of the Bayer subgroups, and promote the exchange of information with the objective of le veraging synergies to find approaches for new active ingredients and their production. The intensive dialog across geograph ic sites and specialist disciplines has not just improved the quality of biotechnolo gy research. “The Nimbus initiative brings together specialists from different disci plines to enable cross-subgroup research projects,” reports Coco. As a molecular biologist and head of the Protein Engi neering Nimbus project, he and his team are focused above all on the design of therapeutic antibodies – in other words, special protein molecules that are used in areas such as cancer therapy. “We engi neer these proteins to ensure their safety and efficacy,” explains Coco. To do this, Bayer’s researchers intervene specifical ly in the blueprint of a protein that is found in a specific gene sequence. They produce thousands of variations of this candidate and then test them in the lab oratory in a fully automated, robot-based high-throughput screening procedure “until we find a suitable protein among the wide range of candidates,” the protein engineer says. The Cologne-based team’s know-how with regard to how to design enhanced antibodies can also be applied to a wide variety of protein optimization goals within the scope of Nimbus projects. For Bayer CropScience, such technologies are extremely interesting because they accel erate the search for new protein-based plant traits and broaden the founda tion of this process. “Cooperation with Bayer HealthCare’s researchers within the N imbus project gives us access to a highly innovative technology platform, in cluding robot facilities for high-through put tests,” explains Dr. Marc Linka, who is working on the development of novel traits together with his colleagues at Bayer CropScience. Protein engineering enhances crop traits This teamwork has already borne fruit: within the scope of the collaboration, the Bayer researchers have constructed several new proteins that are now being integrated into crops and then studied in greenhouses and field tests. “The entire Nimbus team is of course looking forward with great anticipation to see whether the promising results from the laboratory are confirmed in practice,” says Linka. The protein engineering expertise of Coco’s Cologne-based Bayer team is Life science research SPECIAL FEATURE Man and machine: Dr. Michael Strerath and Konrad Odendahl (photo above, left to right) check the pipetting quality of a screening system while their colleagues Petra Helfrich and Fabian Scholz (photo right, left to right) use the new proteins for initial biotrans formations in the Berlin fermentation laboratory. a lso in demand in other areas – such as designing proteins that can be used as biocatalysts to create production routes for new active substance candidates. They are frequently also suited for estab lishing more cost-effective production processes. Interdisciplinary scientists work to improve production processes “The Nimbus project makes it possible for us to systematically exchange biocatalysts between crop protection and pharmaceu ticals research for the first time,” explains Dr. Ingo Hartung, Head of BHC’s Biocata lysis group in Berlin. “And with the team of colleagues headed by Wayne C oco, we also have the specialists we need to op timize them perfectly and give them the requisite finishing touches.” Yet how can enzymes worth optimizing be identified? The Biotransformations Nimbus project was initiated to answer this question and leverage the poten tial of the biocatalysts in all areas of the Bayer Group – from their discovery to their production. An interdisciplinary team headed up by Dr. Mark James Ford from Process Research at Bayer Crop Science has been working for nearly two years to establish a Group-wide enzyme collection. The team has undertaken to realize technical biotransformations for improved production processes, as well as to explore the spectrum of further application opportunities in research and development. “The knowledge required to systematically exploit biocatalysts already existed to some extent prior to the launch of the Nimbus project,” explains Ford. Yet the transfer of knowledge and direct co operation between the individual experts have improved substantially as a result of the Group-wide initiative – and ultimately enabled the realization of customized en zymes. “We had no idea just how much we could achieve together: this is synergy in the most positive sense of the word,” says Ford. Bayer research 27 December 27 Dezember 2014 35 SPECIAL FEATURE Life science research this process ultimately results in a cus tomized biocatalyst that is suitable for industrial use. But even during the often time-consuming development cycles, both smaller and larger breakthroughs often occur. New enzymes benefit modern society Library of biocatalysts in service: first hits are identified from the collection of microorganisms in Berlin (photo above). Together with colleagues, Dr. André Pütz from Bayer Technology Services (photo below) is constantly working on finding, isolating and characterizing new biocatalysts. Within the Nimbus team, specialists from Bayer Technology Services are working on establishing an extensive enzyme collec tion. “Through academic interactions as well as extensive literature and database searches, we acquire enzymes of interest which are subsequently prepared in the lab ready for the problems HealthCare and CropScience would like to address. In this way we are continually expanding the platform’s biocatalyst collection with the aim of reducing the time required to 36 Bayer research 27 December 2014 find the necessary enzymatic activity,” explains Dr. André Pütz, Biochemistry & Biocatalysis at Bayer Technology Ser vices. Once the experts at Bayer Tech nology Services, Bayer HealthCare and Bayer CropScience have found, isolated and characterized suitable enzymes a fter screening the new collection, Coco’s team starts up the optimization machin ery to further perfect the biocatalysts’ properties. Coupled with a wealth of know-how and innovative approaches, “Thanks to the Nimbus platform, we were not only able to substantially reduce screening times. In addition, we have frequently had quick wins. The knowledge compiled in the project to date has already been put into practice in a few cases. This is only possible because we are now well networked internally and nurture a lively scientific discourse,” explains Ford. Bayer’s scientists gain ad ditional knowledge with every project cycle, every enzyme and every custo mized biocatalyst. And ultimately, it is doctors, patients, farmers and consumers who will benefit from this wealth of knowledge. www.research.bayer.com/nimbus More information on this subject Coralie van Breukelen-Groeneveld PORTRAIT PROJECT MANAGER CORALIE VAN BREUKELEN-GROENEVELD Keeping an eye on the big picture Teamwork is a priority for environmental specialist Coralie van Breukelen-Groeneveld. As a project manager at Bayer CropScience, she coordinates the development of new active substances and the associated products for crop protection. To get all her co-workers on board for their common goal, she relies on both her organizational talents and communication skills. What interests her most is the big picture. “I always like to see how things are related and how they fit into an overall system,” says van Breukelen. The 42-year-old from Holland – who spent several years of her childhood in South Africa – recognized that very early in life. This fundamental curiosity is also what motivated her to major in environmental science at Wageningen University in the Netherlands, where her area of specialization was biology and chemistry. She discovered that her main interest lay in subjects like sustainability and environmental protection. Human health was also one of her passions from the start, and ultimately prompted her to finally choose toxicology. What effect do substances have inside the body? How does the environment alter an active substance? Why and how does an active substance change? “These are questions I’m still thinking about today,” says van Breukelen. Photos: Gaby Gerster/Bayer AG (1) Developing new crop protection agents takes patience After earning her degree, she started her career at an institute for food and nutrition research in Holland. “For research I was simply too impatient, always trying to find the broader context as quickly as possible,” she says today. So she initially worked in new substance risk analysis for the Dutch authorities. She then joined Bayer CropScience in early 2003, putting her analytical skills to work representing the company’s innovative active substances before the European Commission and the European Parliament. “The first few weeks were really difficult,” van Breukelen recalls. At the beginning of her job, she had to familiarize herself thoroughly with all legislation on crop protection. “It was a mountain of dry, legal texts,” she relates. “And I now know that the development and registration of new crop protection agents requires nearly as much patience as the research,” she says with a grin. As project manager, she spends every day managing the tight restrictions imposed on the development of new crop protection agents. Her responsibilities in Global Project Management at Bayer CropScience start immediately after research ends. And the path of a promising substance from discovery to application Scientist with foresight: environmental protection and sustainability are issues close to Coralie van Breukelen-Groeneveld’s heart. in practice is long. After researchers have synthesized a new molecule and verified its efficacy, numerous additional steps then follow. “We must prove that the substance is not harmful to humans, has no unacceptable impacts on the environment and is effective against the targeted pest. Only then can we satisfy the requirements of the supervisory authorities,” van Breukelen summarizes. But that’s not all. “Even during development, we must consider how we can produce and market a new product as efficiently and cost-effectively as possible – but also effectively and in sufficient quantities.” Her projects therefore range from a broad-spectrum herbicide for rice farmers in Asia (see research 26 “All-round talent for rice fields”) to a universal fungicide with a new mode of action. For her, this is the perfect assignment. “I’m right where I always wanted to be!” www.research.bayer.com/portrait-breukelen More information on this subject Bayer research 27 December 2014 37 DOSSIER Bees BAYER EXPERTS ARE WORKING TO IMPROVE BEE HEALTH Healthy pollinators for high-quality harvests Bees may be tiny, but their contribution is tremendous: together with other animals like birds and bats, insects such as honey and wild bees, flies, beetles and butterflies pollinate about one third of all crops worldwide. These busy farm-hands make sure that high-quality fruits and vegtables grow in plantations around the world. Apple trees, for instance, produce significantly higher yields when their pollen is transported by insects and farmers do not need to rely on the wind. “Without the assistance of these animals, almond trees, pumpkin vines and melon plants would only produce very few, low-quality fruits,” explains Dr. Christian Maus, Global Pollinator Safety Manager at the Bayer Bee Care Center. Experts estimate that the economic value of animal pollination worldwide amounts to more than EUR 150 billion a year. risk. Their greatest enemy is barely a millimeter long, but it is annihilating entire bee colonies around the world: Varroa destructor is the name of the mite that attaches to bees and feeds on their hemolymph. The parasite not only severely weakens bees, it also frequently transmits deadly infectious diseases. “The Varroa mite originated in Asia, where it is a natural parasite on the eastern honey bee (Apis cerana). However, since it started infesting the western honey bee, it has spread over almost the entire globe,” explains Dr. Klemens Krieger of Bayer HealthCare‘s Animal Health Dr. Klemens Krieger knows all about life inside Division, who is responsible for bee the hive and also understands the bee’s greatest health among other duties. “The only enemy, the Varroa mite. He is also collaborating significant place it hasn‘t spread to with external partners to find effective ways of yet is Australia.” controlling this parasite. Beekeepers have relatively few means of controlling the parasite. “Our arsenal includes organic acids, essential oils and synthetic active substances called acaricides. Used The biggest enemy for bees is barely a millimeter properly, they kill the mites without affecting the bees or conlong: Varroa destructor taminating the honey,” Krieger explains. Developing these highly specific acaricides is a major challenge for research and develThe western honey bee (Apis mellifera) contributes a major share opment (R&D) experts, however, which explains why only a few of this service. In the United States, for instance, honey bees active substances are currently approved for treating honey bees. are used specifically to pollinate almond trees: some 1.7 million “This is why we have to use them as efficiently and responsibly as bee colonies with up to 50,000 insects per colony buzz through possible. That means alternating between substances with differalmond plantations every year – over half of all the bee colonies ent mechanisms of action,” K rieger says. This method is the only in the entire country. “Honey bees have become important liveway to prevent the selection of mite strains that are resistant to stock worldwide,” Maus points out. But these avid fliers are at a specific active substance. “But many beekeepers underestimate 38 Bayer research 27 December 2014 Photos: Gaby Gerster/Bayer AG (1), Bayer AG (2), Alimdi.net (1), Colourbox (1), Privat (1) Many of nature’s workers help farmers around the globe to provide an adequate supply of food to the growing global population: honey bees and other pollinating insects are indispensable to agriculture, but they are impacted by a number of negative factors. Bayer experts are working to improve the health of these busy insects, both inside the beehives and out in the field. Miniature farm-hands: honey bees are an important pollinator of numerous crops such as cherries, coffee and strawberries, and therefore also an important production factor for agriculture. Bayer research 27 December 2014 39 DOSSIER Bees Mite migration The Varroa mite originated in Asia, but has since spread towards the west and now threatens the western honey bee almost all over the planet. Only Australia has managed to keep the parasite at bay to date. 1987 USA and Canada 1977 Germany 1959 China 2007 Hawaii 1961 India 1904 Indonesia 1972 Brazil 2000 New Zealand No reports No information Spread of the Varroa mite over time in selected countries 2000s 1980s 1970s 1960s 1950s the risk of resistance development,” Krieger says. Even if beekeepers treat their colonies against Varroa mites successfully, resistant parasites may survive the treatment. If they are not eradicated by a different active substance, they can multiply unchecked in the hive and create a resistant population. What’s more, the bees constantly transport the pest into other hives, helping it to spread. “Until we have bees that are resistant to mites, it is extremely important for beekeepers to repeatedly check how severely a hive has been infected with Varroa. It is the only way they can effectively adjust their mite control activities and keep infestation under the damage threshold,” says Krieger 2,000 Varroa mites can kill a colony of 30,000 honeybees. Source: Dr. Stephen Martin, a University of Sheffield expert on the Varroa mite, 2010 40 Bayer research 27 December 2014 First detection Source: After Webster TC, Delaplane KS 2001, Mites of the Honey Bee Bayer experts are investigating mite DNA, looking for natural mutations that make the parasites resistant to common acaricides. A minute change can alter the site of action enough that an active substance no longer works and becomes entirely ineffective at controlling mites. Krieger and his colleagues are therefore collaborating closely with Rothamsted Research in the United Kingdom. “We must first understand the mechanisms underlying resistance, so that we can control the parasite in the long term,” explains Martin Williamson, Senior Scientist at Rothamsted Research. DNA testing: developing simple methods to detect resistant mites Williamson’s team has already identified how specific mites have adapted to pyrethroids, one group of acaricidal active substances. On this basis, they then developed a molecular biological test which shows if a mite is pyrethroid-resistant. Now they want to team up with Bayer researchers and do the same for other acaricides. “Our goal is to develop fast, simple and cheap methods for detecting all resistance types,” Krieger explains. Beekeepers would then be able to determine if the mites in their hive are resistant and if so to which agents, and could then select the most effective treatment. An initial and very practical test method has already been developed by the Bayer bee experts in partnership with Dr. Ralph Büchler, Head of the Kirchhain Bee Institute in Germany: Focus on bees: the diligent work of beekeepers (photo, left) is not the only factor that has an impact on bee health. The weather also plays an important role, and agricultural practices are also a relevant factor – crop protection products are frequently accused of causing harm to honey bees (photo, right). Conscientious Bayer experts are therefore constantly working to make these products and the technology used to apply them even safer. the Varroa Diagnosis Box. The beekeeper fills this hand-sized box with about 500 live bees from the hive and then closes the opening with a feed paste and gives them about six hours to eat their way through the seal to freedom. During this time, an acaricidal active substance kills any mites inside the box. They can be seen afterwards, stuck to the bottom. From this number, the beekeeper can then calculate the approximate number of mites in the hive and determine the degree of risk to his colonies. R&D experts are currently testing their innovation under different climatic and beekeeping conditions. “We are considering using the box to diagnose resistances as well, which could well be viable if we use different active substances,” Krieger says. Beekeepers would then have a simple method on hand to test hives directly, determine if they are infested with resistant mites, and combat the pests at the same time. However, the Varroa mite is not the only threat to the health of honey bees: the weather as well as beekeeping and farming practices also determine how honey bees and other pollinators fare. Brief history of neonicotinoids Neonicotinoids came onto the market in the 1990s. For farmers they were a welcome alternative to other compounds, against which many pest insects had become resistant. But a damper was put on this success in late 2013: the European Commission imposed major restrictions on the use of some compounds in this group, claiming that harmful effects of the active substances on bees could not be ruled out. This issue is the subject of controversy around the world. However, numerous scientific studies have come to the conclusion that no relationship exists between the use of neonicotinoids and the decline of honey bees. Controversy surrounding neonicotinoids in the European Union The use of crop protection products has frequently been a particularly controversial issue in the general debate surrounding this topic. The focus in most cases is on a group of pesticides called neonicotinoids, some of which are applied as a protective layer on, for example, oilseed rape, corn and soybean seeds in a process experts call seed treatment. The systemic active ingredients of these products protect seeds and young plants against voracious insects and take effect after germination, working from the inside. “Seed treatment is essential for many crops,” explains Dr. Reinhard Friessleben, Head of Application Technology at Bayer CropScience. The chemicals protect oilseed rape, for instance, against the ravenous cabbage flea beetle, and eliminate the wireworms that chew on the roots of corn. However, the product needs to adhere well enough to the seeds. If the agent is partly rubbed off the seeds during planting, it is difficult to totally avoid emission of the resultant dust into the environment, as happened during the 2008 corn-planting season in several regions of Germany. The dust settled on other flowering plants in the vicinity of the fields. “That can be harmful to pollinating insects feeding on these other plants,” explains Bayer researcher Friessleben. High-quality seed treatment generates significantly less dust. Many scientific studies, field observation data and risk assess- Bayer research 27 December 2014 41 DOSSIER Bees ments show that, under realistic conditions, neonicotinoids are not harmful to bee colonies when used as directed and according to best practice. The European Union nevertheless restricted the use of some neonicotinoids, to the dismay of farmers (see box on page 41), who lost a critical agent for protecting crops against pests. And virtually no effective alternatives exist. Bayer researchers are continuously looking for new ways to make seed treatments even safer, and protect both beneficial insects and the environment. Experts from Bayer CropScience and Bayer Technology Services are collaborating closely on a project called ‘Zero’ Dust. Their goal is to further reduce dust generation and emissions when planting treated seed. The project name ‘Zero’ Dust does not mean that there will be no dust emissions at all, but rather refers to all measures that can help to minimize the generation and emission of dust. The researchers and developers are examining the entire process, from the makeup of the active substances and additives in the treatment layer, to the planting of the seeds on the field. In one sub-project, agricultural experts The field vacuum cleaner SweepAir helps to ensure that seed treatment agents do not escape into the atmosphere. The system separates the sowing machinery’s exhaust air, blowing the air/dust mixture into a cyclone where centrifugal force causes the dust particles to strike the inside wall of the cyclone container. From there they fall into a hopper and are then buried underground like the seeds. Air from sowing machine The SweepAir prototype has been installed on conventional corn planting machinery for field studies. Air and dust are separated in cyclone Abraded dust Airlock Purified air outlet Dust is buried 42 Bayer research 27 December 2014 When seed grains rub against each other, dust can be generated which cannot be completely avoided. “We need different modes of action” Martin Williamson is a molecular biologist and Senior Scientist in the Biological Chemistry and Crop Protection Department of Rothamsted Research in the United Kingdom. research spoke to him about the danger of resistance in parasites. How does resistance evolve in parasites? How can we tackle the resistance problem in the Varroa mite? Resistance is usually caused by simple point mutations that occur naturally in all organisms at extremely low frequencies; however, when the mutation occurs in the target receptor for a pesticide, for example, then that individual may be more likely to survive subsequent treatments. The genetic changes are passed from one generation to the next and further selection with the pesticide can quickly result in a fully resistant population. What are the challenges in detecting the underlying mechanisms? Resistance is normally caused by two different types of mechanism. We have a good knowledge of both types from work that has been done on a range of insect and mite pests. The main challenge in Varroa mites is to obtain a range of samples with well-characterized resistance on which we can identify the mechanisms involved. and engineers are developing a kind of vacuum cleaner for corn planting. “When handling and planting treated seed, dust can be abraded. This dust is extracted from the air, transported to the ground and buried there,” explains Dr. Lubos Vrbka of Environmental Modelling at Bayer CropScience. The heart of the technology is a unit known as a cyclone separator: it sucks the exhaust air pertinent to the pneumatic working principle from the sowing machine, and with it the dust from the potentially abraded seed treatment agent and any dirt kicked up in the sowing process. This air/particle mixture is blown into the cyclone, where centrifugal force causes the dust particles to strike the inside wall of the cyclone container. From there they fall into a hopper and are buried underground. The clean air is released close to the ground. Positive reception from farmers and equipment manufacturers SweepAir is the name given by the Bayer experts to their field vacuum cleaner, which farmers in Italy and Germany have already tested successfully in field trials. The researchers did encounter difficulties, however: for example, the fine, electrically charged dust adhered to the inside wall of the cyclone. But engineers from Bayer Technology Services found a solution. “We installed a shaker that vibrates the container automatically every few seconds. This Martin W illiamson The key to effective resistance management is to have compounds with different modes of action. They can be rotated regularly to prevent resistance to any particular compound. Of course, this is not always so simple. For Varroa mite control there are only a few active compounds, and resistance is already known for each of these. We need to manage the resistance more effectively by understanding the underlying mechanisms and then by developing rapid assays. In this way, it should be possible to predict which type of resistance is present and to make informed recommendations as to the most effective treatment in a particular group of hives or region. loosens the dust so that it drops downwards,” explains Dr. Volker Michele, a fluid dynamics expert at Bayer Technology Services. The SweepAir system has also passed a test at the distinguished Julius Kühn Institute, where experts compare seed-sowing machine systems with a reference machine that blows air and dust upwards. Compared to such reference machines, SweepAir releases 99 percent less dust into the atmosphere. European farmers have high hopes for the new technology. “They have been waiting for a solution that enables an optimized risk management for seed treatment products, which is expected to positively influence the perspectives for using neonicotinoids again,” Vrbka says. The Bayer specialists have already received positive feedback from farmers and equipment manufacturers. Their next task is to transfer the technology to machine manufacturers, who could then produce and market the corresponding equipment. “An important next step will now be to attain the endorsement of government authorities for the use of these devices, and their support for the new technologies as an optimized tool that assures the safe use of neonicotinoid seed treatment,” Friessleben explains. www.research.bayer.com/bees Further information on this topic Bayer research 27 December 2014 43 Peripheral nerve endings: messenger substances released in endometrial tissue can cause a direct sensation of pain. 44 Bayer research 27 December 2014 Endometriosis MEDICINE NEW TREATMENT FOR ENDOMETRIOSIS Two-fold effect Photos: Photo Quest Ltd./Science Photo Library/Corbis (1), Thorsten Futh/Bayer AG (1) , Privat (1), Oredia/Your Photo Today (1) For many women, endometriosis means severe abdominal pain, and not only during menstruation. Researchers at Bayer HealthCare are now investigating new active substances for treatments that are aiming for a two-fold effect: rapidly easing the pain and simultaneously treating the original abdominal inflammation that causes it, all without intervening in the female hormone balance. Sometimes there is a state of emergency inside the female body: once a month – or in some cases even more frequently – many women are plagued by extreme abdominal pain. Their daily life is hugely restricted by persistent menstrual bleeding, not to mention nausea and fainting. The cause is endometriosis, a hormonal and inflammatory disease in which menstrual blood and small bits of tissue shed from the endometrium flow backwards via the fallopian tubes into the abdominal cavity and begin growing there. The abdominal pain is often chronic and leads to problems during sexual intercourse, Investigating endometriosis together: physicians Dr. Matthias Schäfers (right) and urination and defecation. Endometriosis Dr. Thomas Zollner (left) discuss new therapies with medicinal chemist and alliance manalso frequently turns out to be the cause ager Dr. Christoph Huwe (center) at Bayer HealthCare in Berlin using a model of a uterus of unwanted infertility. for reference. Although 10 percent of all women of child-bearing age suffer from endometriosis, the disease is only identified after a number of years in many patients: up to ten years can pass between the onset of discomfort and diagder, intestines or pelvic wall, the characteristic pain can be nosis. “Unlike comparable diseases in which pain is likewise the very complex,” says PD Dr. Sylvia Mechsner from the Departprimary symptom, endometriosis is still frequently not recognized ment of Gynecology at Charité University Hospital in Berlin. in our society today, which can lead to a delay in reaching a diThe existing treatments are based on hormonal drugs that agnosis and therefore lengthens the suffering experienced by the suppress ovulation and keep estrogen at a low level. Howpatients,” says Dr. Thomas M. Zollner, Head of the Gynecological ever, as many women are affected by the side effects of these Therapies Research Department at Bayer HealthCare. “A lot of drugs, they generally do not represent a long-term solution. times, the symptoms are not taken seriously and palmed off as ‘completely normal’ menstrual pain, and that causes additional Sensitive nerve fibers and neuropeptides emotional stress for these women.” But the disease has other lead to pain implications as well: on account of their limited ability to work, many women with endometriosis have to frequently call in sick, In recent years, physicians have made significant discoveries which leads to considerable financial losses every year. “The ecothat explain why endometriosis is so painful. The lesions in the nomic cost of endometriosis is substantial as well,” says Zollner. abdominal cavity are innervated by small nerve fibers which genThe significant pain associated with endometriosis is erally grow along with the vessels supplying blood. Mechsner and caused partly by inflamed tissue. “Because endometriosis can her working group found that the sensitive nerve fibers that are be located in many different places, for instance in the bladresponsible for pain perception are particularly common here. Bayer research 27 December 2014 45 “We need new forms of treatment” research spoke with PD Dr. med. Sylvia Mechsner from the Department of Gynecology at Charité University Hospital in Berlin. Sylvia Mechsner What treatment options are currently available for endometriosis? The first step is to surgically remove the endometriosis lesions, while at the same time sparing the organs involved as far as possible. Then supportive hormone therapy should be initiated. Patients planning to have children should also take advantage of the possibilities offered by reproductive medicine. also support long-term therapy. However, these drugs frequently have side effects that restrict a woman‘s quality of life. All round, the situation is very unsatisfactory … Where do you see a need for research? What are the drawback to this treatment? Most patients suffering extreme pain accept the need for surgery. What is a problem however is when surgical removal does not have the desired outcome, the pain remains unchanged or improves only for a short time. In this case, more surgery must be given very critical consideration. The second pillar of treatment is hormones, which The corresponding nerve cells also produce neuropeptides that are released into the lesions and increase the symptoms of inflammation there. At the same time, the number of sympathetic nerve fibers that regulate pain in the abdominal cavity is reduced. Zollner and his colleagues in research at Bayer HealthCare therefore chose an entirely new approach to treatment, because they discovered that a process known as retrograde menstruation, which is under discussion as a main trigger of the disease, has a direct influence on the peripheral nervous system. “The cells in the endometrium contain a vast number of messenger substances which, when released, promptly lead to inflammation,” Up to 6 million women in Germany suffer from endometriosis. Source: Endometriosevereinigung Deutschland 46 Bayer research 27 December 2014 For me as a clinical researcher who has patients suffering from endometriosis, the most urgent goal is to find new, innovative approaches to therapy. In addition to hormonal and surgical treatment, we also need therapies that target the inflammatory component of the disease, in other words counteract inflammation. We urgently need new, non-hormonal forms of treatment that eliminate the underlying cause of the disease. Zollner explains. What‘s more, these messenger substances can activate structures known as peripheral nerve endings, which cause a direct sensation of pain in the female body. Collaborating with partners to develop new active ingredients In view of these findings, the Bayer researchers are working on active substances that intervene simultaneously in both processes. “In our approach, we want to treat the site of inflammation directly and at an early stage, but also minimize the resulting pain perception,” Zollner explains. To drive research in the field of endometriosis forward in this direction, the gynecology specialists at Bayer HealthCare are steadily expanding their international research network. Bayer has been collaborating with Evotec AG in this area since October 2012. The objective of the five-year research partnership is to develop three innovative substances that support alternative forms of treatment in the field of endometriosis and have both an anti-inflammatory and pain-relieving effect. Roughly half of Bayer‘s endometriosis product portfolio is currently being worked on in collaboration with Evotec. In all activities, the two companies work together closely. “Our research cooperation is a real partnership. We work on every one of our projects in joint teams; both partners have a significant share in their success,” comments Dr. Christoph Huwe, a medicinal chemist and the alliance manager for External Endometriosis MEDICINE Relieving pain Endometrial tissues can migrate to various organs in the abdominal cavity and cause inflammation there. Women who are affected by this condition generally suffer extreme pain. Bayer scientists are now taking a two-fold approach to the disease: they are developing active substances that both inhibit inflammation and influence the onset of pain signals in the endometrial lesions and the peripheral nervous system. Inflammation signal transmitted from organs via the spinal cord to the pain center in the brain. A crisis in the abdomen: endometriosis causes extreme pain that can seriously restrict the sufferer’s daily life. Sites of action of new active substances: Organs with endometrial tissue Innovation Therapeutics at Bayer HealthCare responsible for the collaboration with Evotec. The first active ingredient candidate is already in preclinical development The partners have made major progress over the last two years in developing innovative active substances to treat the disease. “This year already, our first candidate went into preclinical development,” Huwe adds. The active substances, however, must have as little influence as possible on the hormone balance – and thus on the female menstrual cycle and fertility. “We hope that these newly discovered drugs will work faster than previous, hormone-based endometriosis medications. We expect a significant reduction in pain just one month after a patient takes the first tablet,” says Dr. Matthias Schäfers, Clinical Head of Gynecological Therapies at Bayer HealthCare. “What‘s more, Pain stimulus is suppressed Inflammation is prevented from spreading thanks to their targeted effect, the new products could potentially be better tolerated than the conventional pain medications.” In addition to the partnership with Evotec, Bayer also launched a joint venture with the University of Oxford, U.K., an academic leader in the field of endometriosis and pain therapy, in July 2014. As all these activities show, Bayer HealthCare has set a course for long-term and successful treatment of endometriosis. www.research.bayer.com/endometriosis More information on this subject Bayer research 27 December 2014 47 AGRICULTURE Phytobac WATER CONSERVATION IN AGRICULTURE Protecting a precious resource Water is the most vital resource for life, and water conservation is therefore an essential element of sustainable agriculture. Experts at Bayer CropScience have developed an innovative system for farmers that is designed to prevent contamination of surface waters by, for example, crop protection agents. Any pesticides in the rinse water that is left over after cleaning the farmyard are broken down in exactly the same way as they would be naturally – only more efficiently. 3 % of the world‘s water resources is fresh water. It is used as follows: Air flow 69% in agriculture 6 Water evaporates 23% in industry and 8% for private households 4 1 Farm soil (70%) with straw chaff (30%) Impermeable container Dirty water Microbiological degradation 5 3 Mud tank Water tank 2 Biological agricultural cleaning system The Phytobac™ system developed by Bayer experts ensures that contaminants cannot get into sewage systems or nearby bodies of water when spraying equipment is filled or cleaned on the farm 1 . The dirty water first flows into a mud tank 2 , where the rough dirt settles as sediment. The clear residual liquid is stored in the second tank 3 and fed in doses into the substrate con tainer filled with farm soil and straw 4 . The straw serves as an additional source of carbon which promotes microbial degra dation. Measurement and control elements regulate the soil moisture levels, creating ideal living conditions for microorganisms 5 such as bacteria and fungi. The enzymes in these tiny helpers break down residues of fungicides, herbicides and insecticides while the water evaporates 6 . 48 Bayer research 27 December 2014 Masthead Magazine in motion and Bayer on Facebook research, the Bayer Scientific Magazine, is also available online: www.research.bayer.com brings the fascinating reports from the printed publication to life on PCs, tablets and smartphones. Compelling animations, image galleries and videos provide an insight into the huge variety of research work at Bayer. They explain today’s scientific challenges and outline the approaches being taken to resolve these issues, bringing the company’s mission – Bayer: Science For A Better Life – to life. And social networks make it possible to contact Bayer directly, around the clock and seven days a week. 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