DiAcro - Vander Ziel Machinery Sales

COMPANY HISTORY
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CONTENTS
Company History.............................................. 2
Hand Shears.....................................................13
Model 6 / Model 8 Power Operated Benders... 3
Finger Brakes...................................................14
No.6 Power Bender Set-up.............................. 4
Hand Operated Slip Rollers..............................15
No.8 Power Bender Set-up............................... 5
Hand Operated Punch Press............................ 16
Hand Operated Benders.................................... 6
Punch Tooling.............................................. 16-18
Bender Specs, Accessories & Tooling......... 7 - 11
Strippers......................................................... 18
Hand Operated Tab Notcher.............................12
Di-Acro Policies................................................ 19
Hand Operated Rod Parter.............................. 12
2
POWER BENDER
Power Operated Benders • Model 6 and Model 8
The Di-Acro Power Bender is a hydraulically operated unit that can be configured for a variety of bending operations.
The base machine is capable of accepting both Model 6 and Model 8 setups.
STANDARD EQUIPMENT
<
Material length gauge, (not shown). <
Electrical equipment conforms to JIC Electrical <
Angle control with 4 stops, (not shown).
Model 6 Bender
• CENTER EYE BENDING
• TUBE BENDING
• CHANNEL BENDING, FLANGES OUT
• EDGEWISE BENDING Standards for general purpose machine tools.
Hydraulic cylinder -with 4” bore produces
3,500 ft/lbs (4,745 joules) for higher capacity.
OPTIONAL EQUIPMENT
Optional tooling shown on pages 7-11
<
<
SPECIFICATIONS
Model
6 Power
Maximum radius capacity w/o Quik-Lok
9” (229mm)
Maximum radius capacity with Quik-Lok
9” (229mm)
Maximum degree of bend
280°
Hydraulic pressure
1,000 psi (70kg/cm2)
Motor
3 hp.
Wiring (specify)
208, 230, 460 volts, 3 phase, 60 Hz
Torque (4” cylinder)
3,500 ft. lbs. (4745 joules)
Machine shipping weight
1,150 lbs / 522 kg
Material Capabilities
Round mild steel bar
Steel tubing – 16 ga.
Standard iron pipe
Flat steel bar (easy way)
Flat steel bar (hard way)
5/8” (16mm)
1-1/4” OD (32mm)
3/4” IPS (14mm)
1/4” x 2” (6mm x 51mm)
1/4” x 1” (6mm x 25mm)
8 Power
24” (610mm)
—
360°
1,200 psi (70kg/cm2)
3 hp.
208, 230, 460 volts, 3 phase, 60 Hz
3,500 ft. lbs. (4745 joules)
1,150 lbs / 522 kg
1” (25.4mm)
1-1/2” OD (38mm)
1” IPS (42mm)
3/8” x 4” (9mm x 101mm)
3/8” x 1” (9mm x 25mm)
Di-Acro catalog Copyright 2013. All rights reserved. Printed in the U.S.A.
3
855.651.8948
The Di-Acro power bender uses the proven and robust
rack and pinion design to rotate the tooling head. The
head is actuated with the larger, now standard 4” bore
cylinder. The self-contained hydraulic power unit with
larger 10 gallon reservoir provides additional cooling.
A variable volume, pressure-compensated vain pump
provides volume control for bending speed. A double
solenoid directional valve replaces the manual valve for
improved reliability and repeatability.
www.diacro.com
PLC controlled bending improves reliability,
repeatability, and reduces set up time. The new
control package includes an ergonomically
positioned two-hand safety switch for added operator
safety. An encoder and adjustable “home” position
proximity switch provides manual/auto selection with
a programmable function. Also included is a “real time”
bend angle display and parts counter.
651.342.1756
A wide range of standard tooling options are available
for bending various shapes of tubing, angle, channel as
well as flat stock, round stock and round tubing.
Four adjustable stops allow bends with varying
degrees to be progressively made. Modernized
controls aid operator safety, improve reliablility
and provide programmable bends as a
standard feature.
NO 6 BENDER SETUP
Model 6 Setup - For bending TUBING, ANGLE AND CHANNEL. Includes
clamps and pressure roller assembly as basic tooling for tube bending.
Rotating Arm
Toggle Clamp for securing material
Holding Pin
Center Pin
Toggle Clamp for supporting Follow Block
No. 6 Bender Tooling
Standard Grooved Collar - for bending
round tubing. Used with Clamp Block
and Follow Block.
>
When bending materials of open cross section such
as tubing, channel, angle and extrusions, the bending
form should exactly fit the contour of the material to
provide support during the forming operation. This
is also true of the Clamp Block and Pressure Tool as
only completely confining the material can a good
bend be obtained.
er
al bend
Option an be found
c
tooling ages 7-11.
on p
Special Crush Bend Tooling for Round
and Square Tubing - designed for both 6
POWER and 8 POWER benders.
>
Crush bend tooling is used primarily for bending thin
wall tubing to a tight radius. If it is not necessary for
the formed section to retain its original shape, such as
in structural components, the tubing can be uniformly
indented with this tooling. The "crush" on the inside radius
adds additional strength to the bend, as well as allowing a
tight radius with controlled distortion in the bend area.
“CRUSH-BEND” TOOLING FOR FORMING SQUARE TUBE
4
NO 8 BENDER SETUP
Model 8 Setup - For bending SOLID STOCK. Especially suitable for bending
eyebolts with centered or off-centered eye bends in one operation.
Holding Pin
>
>
>
>
>
Nose Holder Support
Forming Nose
No. 8 Bender Tooling
www.diacro.com 855.651.8948
Radius Pin
Nose Holder
651.342.1756
Locking Pin
er
al bend
Option an be found
c
tooling ages 7-11.
on p
Built Up Forming Nose
Built Up Forming Nose - Forms wider materials with
special height or stacked collars.
Radius Block - For forming solid materials to a tight
radius. Requires a standard locking pin to hold material.
Radius Collar - Forms solid stock to larger radii.
Requires standard locking pin to hold material.
Forming Roller - Replaces forming nose to eliminate
part marking.
Radius Pins - Shoulder Radius Pin is used for forming
solid materials to a larger radius. A Quill Radius pin is
used for forming light material to a tight radius. Both pins
require a standard locking pin to hold material in place.
Radius Collar
D
H
W
Space requirements:
W" x D" x H"
Model 6 & 8: 54.5" x 21.75" x 40"
(1384mm x 552mm x 1016mm)
5
HAND BENDERS
Hand Operated Benders • Models 1 - 1A - 2 - 3 - 4
The Di-Acro Bender is a multi-purpose machine that quickly adapts to a variety of bending operations, whether
prototype, production or for duplicating parts with simple, compound or reverse bends in many materials — angle,
channel, tubing, rod wire, strip stock, ect. They are “die substitutes” that also produce work not obtainable with dies.
The Hand Bender is available in five models with capabilities of bending up to 1" round mild steel bar with a radius of
0 - 12". The Model 4 Bender features a selectable ratchet drive mechanism for increased power when working with
heavier materials.
STANDARD EQUIPMENT
Each Di-Acro Hand Bender includes:
Model 1 Bender
(not shown)
Model 1A Bender
> Bend Locating Gauge - allows any number of parts
to be identically duplicated.
> Angle Stop - precisely determines degree to bend.
> Locking Pin - securely clamps material to ensure
safety and accuracy.
> Center Pin - cam action provides one radius setup
plus mount for additional tooling.
> Holding Pin - holds material in place to provide
accurate bends.
OPTIONAL EQUIPMENT
> Extension Handles - (Models 2 & 3 only).
> Quik-Lok Clamp - invaluable for production;
quickly locks material securely in place and
instantly releases for removal.
Model 2 Bender
> Stand - heavy duty with work shelf.
> Bend-R-Pak - an assortment of commonly used tools;
specially selected for each model of Di-Acro Bender.
(see page 9).
Space requirements including optional floor stand:
W"x H"
Model 1&1A:
32"x 43.25"
(813mm x 1098mm)
Model 2:
56"x 42.25"
(1422mm x 1073mm)
Model 3:
82"x 42.25"
(2083mm x 1073mm)
Model 4:
78"x 42.25"
(1781mm x 1073mm)
Model 3 Bender
W
H
33"
Model 4 Bender
15"
6
651.342.1756 www.diacro.com
HAND BENDER
SPECIFICATIONS
Model
Maximum radius capacity w/o Quik-Lok
Maximum radius capacity with Quik-Lok
Height of std. forming nose
Center pin hole diameter
Operating leverage
1
2" (50.8mm)
2” (50.8mm)
1/2" (12.7mm)
3/8" (9.525mm)
8" (203.2mm)
1A
6" (152.4mm)
6” (152.4mm)
3/4" (19.1mm)
1/2" (12.7)
16" (406.4mm)
2
9" (228.6mm)
7” (178mm)
1" (25.4)
1" (25.4)
29" (736.6)
3
12" (304.8mm)
9” (227mm)
1-1/2" (38.1)
1" (25.4)
40" (1016)
4
12" (304.8mm)
9” (227mm)
1-1/2" (38.1)
1" (25.4)
40" (1016)
MATERIAL CAPACITIES
1A
2
5/16" (7.9mm)
1/2" (12.7mm)
1/4" (6.4mm)
3/8" (9.5mm)
1/2" (12.7mm)
3/4" (19.1mm)
–
3/8 IPS (9.5mm)
3/16x1 (4.8x25.4) 1/4x1-1/2 (6.4x38.1)
1/8x1/2 (3.2x12.7)
1/8x3/4 (3.2x19.1)
70 lbs (32 kg)
125 lbs (57 kg)
75 lbs (34 kg)
75 lbs (34 kg)
3
5/8" (15.9mm)
1/2" (12.7mm)
1" (25.4mm)
1/2 IPS (12.7mm)
1/4x2 (6.4x50.8)
1/8x1 (3.2x25.4)
220 lbs (100 kg)
75 lbs (34 kg)
4
1" (25.4mm)
3/4" (19.1mm)
1-1/4" (31.8mm)
1 IPS (25.4mm)
3/8x4 (9.5x101.6)
1/4x1 (6.4x25.4)
270 lbs (123 kg)
75 lbs (34 kg)
855.651.8948
Model
1
Round mild steel bar
3/16" (4.7625mm)
Square mild steel bar
1/8" (3.175mm)
Steel tubing – 16 ga.
5/16" (7.9375mm)
Standard iron pipe
–
Flat steel bar easy way
1/8x3/4(3.17x19.05)
Flat steel bar hard way 1/16x1/2(1.5875x12.7)
Machine shipping weight
22 lbs (10 kg)
Stand shipping weight
–
ACCESSORIES &TOOLING
AVAILABLE FOR ALL MANUAL BENDERS
Our Quik-Lok Clamp can be mounted on
all Benders. This accessory is an essential
component when bending tubing, angle,
channel and extrusions as it locks the
material securely and can be instantly
released for removal of the formed part.
Easily adjusted for any radius up to 9". All
Type “A” Radius Collars for tube forming,
listed on page 11, have been designed for
use with our Quik-lok Clamps.
Model
No.1
No.1A
PART NUMBER
No.1
No.1A
No.2
No.3
No.4
106-1113801
8116111-373
8120111-373
8130111-373
8140111-373
No.2
No.3,4,6,8
Model
No.1
Height
1" Hgt 2" Hgt 3" Hgt 4" Hgt
$174$185 $220 $263
No.1A
No.2
No.3,4,6,8
Forming Roller
Built-Up Forming Nose
Quik-Lok Clamp
MODEL
Forming Roller - Replaces
Forming Nose to eliminate
part marking or to reduce
drag.
Built Up Forming Nose - Used
to increase the material
width range of Di-Acro
Benders. Must be used
with taller or stacked
radius collars.
Diameter1-1/4"1-1/2" 3"
4"
$55$75 $95 $100
Groove Size (OD) No.3 & 4
No.1
No.1A
No.2
Grooved Forming Roller
Grooved Forming Roller Used with Quik-Lok
Clamp for forming a larger
radius in tubular stock.
1/8"$95 — —
—
3/16" $95 —
—
—
1/4" $95$100 —
—
5/16" $95 $100 —
—
3/8" $95 $100$120 —
7/16" — $100$120 —
1/2" — $100$120 $132
5/8" — — $120$132
3/4" — — $120$132
7/8" — — — $132
1"— — — $132
1/4" IPS
—
—
$120
$132
3/8" IPS
—
—
$120
$132
1/2" IPS
—
—
—
$132
7
BENDER TOOLING
Standard Forming Tools
The accessories illustrated and listed below are used for bending round, flat, square, hexagon and all other solid
materials. These parts are properly hardened to withstand forming pressure and are precision ground for extreme
accuracy. They are also available unhardened so they can be further processed by the user for bending materials
which must be confined or supported during the bending operation, no extra charge.
When ordering tooling for Benders, state model of Bender, centerline or inside radius and material to be bent.
HELPFUL
TIP
SPRINGBACK – when determining the size of the Raduis Pin or Collar, springback due
to elasticity in the material to be formed, should be compensated for. One way is by
overbending slightly beyond the required angle. After the amount of springback has been
determined, the Angle Gauge can be set so that all bends will be duplicated. In addition to
overbending, it may be necessary in some cases to form the material around a Radius Pin or
Radius Collar of smaller radius than the desired bend. The actual size of the Radius Pin
or Collar can be best determined through experimentation for the material and condition.
Radius Block Used with standard
Locking Pin; for
forming solid material
to a tight radius.
Quill Radius Pin - Used with
standard Locking Pin; for
forming lighter material to a
tight radius.
Shoulder Radius Pin - Used
with standard Locking Pin;
for forming solid material to a
larger radius.
Radius
Radius
Radius
No.1No.1A No.2 No.3,4,8
$142$153 $168
$142 $153 —
$142 $153 $168
$142 $153 —
— — $168
—
— $168
— —
—
$263
—
$263
—
$263
$263
$263
ZERO RADIUS BLOCK
FORMING
NOSE
90º NOTCH
BEFORE FORMING
Zero Radius Bend in Channel A right angle zero radius bend can be
made in channel with flanges either in or
out by notching the flanges and forming
around a Zero Radius Block as shown.
8
1/16" $37 $42
—
3/32"
$37
—
—
1/8" $37 $42 $45
5/32"
$37
—
—
3/16" $39$42$45
1/4" — $42 $45
5/16"
—
$42 $45
3/8" — $45 $48
7/16"
—
$45 $48
1/2" — $45 $48
No.1No.1A No.2 No.3,4,8
Shoulder Radius Pin
Quill Radius Pin
Radius Block
Zero
1/32"
1/16"
3/32"
1/8"
3/16"
1/4"
No.1No.1A No.2 No.3,4,8
—
—
$48
—
$48
$48
$48
$48
$53
$53
7/32" $39 —
1/4" $39 —
5/16" $42 —
3/8" $42 —
7/16" $42 —
1/2" — $50
9/16" — $50
5/8" — $50
11/16"
—
—
3/4" — —
13/16"
—
—
7/8" — —
—
—
—
—
—
$50
$50
$50
$58
$58
$58
$58
—
—
—
—
—
$53
$53
$63
$63
$63
$68
$68
TYPICAL BENDS INCLUDE:
• CENTER EYE
BENDING
• TUBE BENDING
• CHANNEL BENDING,
FLANGES OUT
• EDGEWISE
BENDING Offset Bend Easily Formed By locating a second Locking Pin in a
Mounting Plate hole as illustrated, it
is often possible to form two closely
adjacent bends in one operation.
RADIUS BENDER TOOLING
Typical bending capacity for all Di-Acro benders,
(based on mild steel).
•SOLID BAR– Smallest radius is equal
HELPFUL
TIP
to the diameter of the bar.
•TUBING– Smallest centerline radius is equal
to 2-1/2 times the tube diameter.
No.1No.1A No.2 No.3,4,8
Radius Collar - For Solid Stock
Bend-R-Pak for No. 1A
3/16" radius pin
1/2" radius collar
Zero radius block
1/2" square block
Grooved radius collar–style B
(for 3/8" OD tubing to a 1" radius)
Clevis clamp 3/8" OD tubing
Follow block for 3/8" OD
tubing–6" length
Forming roller
Scroll collar
3/16" radius pin
1/2" radius pin
1" radius collar
Zero radius block
5/8" radius pin
Grooved radius collar–style B
(for 1/2" OD tubing to a 1-1/4" radius)
Clevis clamp for 1/2" OD tubing
Follow block for 1/2" OD tubing–6" length
Forming roller
Scroll collar
Bend-R-Pak for No. 2
Bend-R-Pak for No. 3
3/16" radius pin
1" radius collar
1-3/4" radius collar
Zero radius block
11/16" radius pin
Grooved radius collar
(for 3/4" OD tubing to a 2" radius)
Clevis clamp for 3/4" OD tubing
Follow block for 3/4" OD
tubing–9" length
Forming roller
Scroll collar with scroll pin
3/16" radius pin
1-1/2" radius collar
2-3/4" radius collar
Zero radius block
5/8" radius pin
Grooved radius collar
(for 3/4" OD tubing to a 2" radius)
Clevis clamp for 3/4" OD tubing
Follow block for 3/4" OD tubing–
9" length
Forming roller
Scroll collar with scroll pin
855.651.8948
1/2"$55 —
—
—
9/16"$55 —
—
—
5/8"$55 —
—
—
11/16" $60 $70
—
—
3/4"$60 $70 —
—
13/16" $60 $70
—
—
7/8"$60 $70 —
—
15/16" $65 $75 $95 $115
1"$65 $75 $95 $115
1-1/16" —
$79 $100 $120
1-1/8" — $79 $100 $120
1-3/16" —
$79 $100 $120
1-1/4" — $89 $110 $132
1-5/16" —
$89 $110 $132
1-3/8" — $89 $110 $132
1-7/16" —
$89 $110 $132
1-1/2" — $99 $120 $142
1-9/16" —
$99 $120 $142
1-5/8" — $99 $120 $142
1-11/16"— $99$120$142
1-3/4" — $111 $132 $153
1-13/16"— $111$132 $153
1-7/8" — $111 $132 $153
1-15/16"— $111$132 $153
2" — $121$142 $163
2-1/8" —
—
—
$163
2-1/4" —
—
—
$163
2-3/8" —
—
—
$163
2-1/2" —
—
—
$174
2-5/8" —
—
—
$174
2-3/4" —
—
—
$174
2-7/8" —
—
—
$184
3"— — — $184
Bend-R-Pak for No. 1
www.diacro.com
Radius
651.342.1756
OPTIONAL BEND-R-PAK ASSORTMENTS
Radius Collar Style B Used with standard
Locking Pin for
forming solid
material.
Bend-R-Pak for No. 4
3/16” radius pin
5/8” radius pin
1-1/2” radius collar
2-3/4” radius collar
Zero radius block
Grooved radius collar
(for 3/4” OD tubing to a 2” radius)
Clevis clamp for 3/4” OD tubing
Follow block for 3/4” OD tubing–
9” length
Forming roller
BEND-R-PAKS
ARE GREAT FOR
SCHOOLS AND
MAINTENANCE
DEPARTMENTS
DIAMETER vs. RADIUS – Radius equals 1/2 of the Diameter
Don’t see the size you need? Email or call us for
a special tooling quote.
SPECIFY SOLID STOCK SIZE, MATERIAL TYPE, INSIDE RADIUS and BENDER MODEL.
Email: [email protected]
1” dia.
1/2” radius.
Custom tooling is non-returnable.
9
BENDER TOOLING
Tube
Diameter No.1No.1A No.2 No.3,4,6
Clamp Block - For Tube Bending
Quik-Lok Clamp - Required for use
with Style A Radius Collar and Clamp
Block when bending tubing.
r
ge 7 fo
See pa ormation.
f
more in
Clamp Block - Used with
Quik-Lok Clamp to secure
tubing before bending.
1/8" $48 — —
3/16" $48 —
—
1/4" $48 $53 —
5/16" $48 $53 —
3/8" $48 $53 $58
7/16" — $53 $58
1/2" — $53 $58
5/8" — — $58
3/4" — — $58
7/8" — — —
1"— — —
—
—
—
—
—
—
$58
$58
$58
$58
$58
Tube
DiameterLength No.1 No.1A No.2 No.3,4,6
Follow Block - For Tube Bending
HELPFUL
TIP
When bending materials with
an open cross section such as
tubing, channel, angle and extrusions the bending form should
exactly fit the contour of the
material to provide support during
the forming operation. This is
also true of the clamp block
and pressure tool as only by
completely confining the material
can a good bend be obtained.
If the desired bend radius is
critical and must be held to a
tight tolerance, it is necessary
to bend the material around a
bending form having a smaller
radius then the required bend.
All metal has springback. The
amount of springback is dependent on the type of material, size
and hardness. To determine the
exact radius of the bending form,
it is usually necessary to experiment somewhat to determine
the desired form size.
10
1/8" 3"
1/8" 6"
3/16" 3"
3/16" 6"
1/4" 3"
1/4" 6"
5/16" 3"
5/16" 6"
3/8" 6"
3/8" 9"
3/8" 12"
7/16" 6"
Follow Block - Used
7/16" 9"
with Grooved Radius
Collar for tube bending. 7/16" 12"
1/2" 6"
1/2" 9"
1/2" 12"
5/8" 6"
5/8" 9"
5/8" 12"
3/4" 9"
3/4" 12"
3/4" 15"
7/8" 9"
7/8" 15"
7/8" 21"
1"12"
1"15"
1"21"
$53
$68
$53
$68
$53
$68
$53
$68
$68
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— — —
— — —
—
—
—
—
—
—
$64 — —
$79 — —
$64 —
—
$79 —
—
$79 $90 —
— $105—
— $132—
$79 $90 —
— $105 —
— $132 —
$79 $90 $90
— $105$105
— $132$132
— $90 $90
— $132$132
— $158$158
— $105$105
— $132$132
— $158$158
— — $105
— — $158
— — $210
— — $132
— — $158
— — $210
BENDER TOOLING
Grooved Radius Collars
1 Bender
C/L Radius
Price
1/8"
1/8"
1/8"
3/16"
3/16"
3/16"
1/4"
1/4"
1/4"
5/16"
5/16"
5/16"
3/8"
3/8"
3/8"
3/4"
1"
1/2"
3/4"
1"
5/8"
1"
1-1/4"
3/4"
1"
1-1/4"
1"
1-1/4"
$195
$205
$215
$195
$205
$215
$205
$215
$225
$205
$215
$225
$215
$225
Tube Dia.
C/L Radius
Price
Tube Dia.
C/L Radius
Price
1/4"
1/4"
1/4"
5/16"
5/16"
5/16"
3/8"
3/8"
3/8"
7/16"
7/16"
7/16"
1/2"
1/2"
1/2"
5/8"
1"
1-1/2"
3/4"
1"
1-1/2"
1"
2"
3"
1-1/4"
2"
3"
1-1/4"
2"
3"
$210
$220
$237
$210
$220
$237
$220
$250
$268
$230
$250
$268
$230
$250
$268
3/8"
3/8"
3/8"
7/16"
7/16"
7/16"
1/2"
1/2"
1/2"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"
1"
2"
3”
1-1/8"
2"
3"
1-1/4"
2"
3"
1-3/4"
3"
4"
2"
3"
4"
$225
$255
$273
$225
$255
$273
$235
$255
$273
$250
$273
$290
$255
$273
$290
651.342.1756
Tube Dia.
www.diacro.com
Groove Radius Collar Style A - Used with Quik-Lok Clamp,
Clamp Block and Follow Block, or Grooved Forming Roller
or Clevis Clamp for tube bending.
2 Bender
3, 4, & 6 Benders
Tube Dia.
1/2"
1/2"
1/2"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"
7/8"
7/8"
7/8"
1"
1"
1"
C/L Radius
Price
1-1/4"
2"
3"
1-3/4"
3"
4"
2"
3"
4"
2-1/2"
4"
6"
3"
4"
6"
$235
$255
$290
$250
$273
$342
$255
$290
$342
$263
$342
$395
$290
$342
$395
855.651.8948
1A Bender
Call us for more information
about Custom Tooling and
One-of-a-kind Set-ups.
FOR DETAILS ABOUT
STANDARD BENDING
APPLICATIONS:
Square Crush Bending Tooling – Crush bend tooling is used
primarily for bending thin wall tubing to a tight radius. If it is
not necessary for the formed section to retain its original shape,
such as in structural components, the tubing can be uniformly
indented with this tooling. The “crush” on the inside radius adds
more strength to the bend, as well as making it possible to form a
tight radius with controlled distortion in the bend.
Request the “Art of Bending”
publication which provides
step-by-step instructions to
make numerous bends and
includes details on the tooling
required to work with a variety
of materials.
11
NOTCHER/ROD PARTER
Hand Operated Tab Notcher Model No.2
The Di-Acro Tab Notcher is a versatile, heavy-duty tool which cuts any size notch to 6" x 6" with any size tab to
1" in one operation. Both upper and lower cutting blades are adjustable to give you any size and depth, regular
or tab notch combination, within the capacity of the machine. Overlapping tabs can be easily spot-welded to
produce chassis’ and boxes with greater strength.
Space requirements including
optional floor stand:
W"x D" x H"
STANDARD EQUIPMENT
> 12" x 24" work table with adjustable scales.
> Adjustable self-squaring gauges.
> HCHC steel notcher blades with reversible
24"x 25.5"x 71.75"
(609mm x 648mm x 1824mm)
H
cutting edges.
OPTIONAL EQUIPMENT
> Stand - heavy duty with work shelf.
W
D
SPECIFICATIONS
Model No. 2
Maximum capacity, mild steel
16 ga. (1.5mm)
Maximum 90° notch; one operation6" x 6" (152mm x 152mm)
Maximum tab
1" (25.4mm)
Tonnage
4 lbs. (3.6 kg)
Stroke of ram
5/8" (16mm)
Machine shipping weight
265 lbs / 120 kg
Stand shipping weight
85 lbs / 39 kg
Model 2 Notcher
Hand Operated Rod Parter Model No.2
The Di-Acro Rod Parter is a simple and efficient tool for cutting bar stock. This
precision machine actually “parts off” rather than cuts, employing a combination
shearing-breaking action. This operation leaves material burr-free, with no
further processing required. One cutting head is stationary; the other moves in
response to a pull on the operating handle. The second head moves just enough
to start a shearing action; once a cut has been made in confined material, the
remaining portion of the rod breaks off. Hard materials such as cold rolled
steel and hard aluminum offer the best “parting” action. Properly
hardened and ground alloy steel cutting heads assure a high degree
of accuracy. Heads are reversible for double service, easily removed for
sharpening and easily replaced.
The Di-Acro Rod Parter has 9 holes
STANDARD EQUIPMENT
ranging from 1/8” to 5/8” in
Two standard cutting dies for 1/8, 3/16,
1/16” increments.
> 1/4, 5/16, 3/8, 7/16, 1/2, 9/16 & 5/8
rod stock.
>
Ejectomatic Gauge.
Special heads –.015" oversized for cutting
hot rolled stock.
Custom Dies-hex, square or rectangular stock.
Stand - heavy duty with work shelf.
SPECIFICATIONS
Model No. 2
Maximum capacity, CRS bar
Cutting head thickness
Machine shipping weight
Stand shipping weight
12
5/8" (16mm)
1" (25.4mm)
65 lbs / 29.5 kg
60 lbs / 27 kg
32"x 16"x 59"
(813mm x 406mm x 1499mm)
Ejectomatic Gauge allows the separate
operations of gauging,
parting and ejecting to
be automatically obtained
in a single working cycle—
especially valuable when
cutting lengths under 6 inches.
Model 2 Rod Parter
D
Space requirements including
optional floor stand:
W"x D"x H"
All holes are .005” oversize.
OPTIONAL EQUIPMENT
>
W
HAND SHEARS
Hand Operated Shears Model 12 - Model 24
Di-Acro Hand Shears offer precision shearing at an economical price. Utilizing overdriven leverage, they are ideal for use
on light and medium weight sheet metal, plastics, rubber, fabric, leather, synthetics, dielectrics and various other materials.
Well suited to prototype shops and short run production operations.
STANDARD EQUIPMENT
Both models include:
Model 12 Hand Shear
<
Side squaring gauge.
<
<
<
<
Reversible protractor gauge.
Quik-set micrometer back gauge.
Set of four-edged HCHC tool
steel blades.
<
Ruled steel guides and adjustable
protractor gauge for squaring
and mitering.
<
855.651.8948
Adjustable stops for blade
control when slitting or notching.
www.diacro.com
Combination material hold-down
bar and safety guard.
651.342.1756
Hand Shears are available in cutting
widths of 12" and 24".
<
Two blade stops for slitting operations.
OPTIONAL EQUIPMENT
<
Stand - heavy duty with work shelf.
D
Model 24
Hand Shear
H
W
SPECIFICATIONS
Model
12
Maximum capacity, mild steel16 ga. (1.5mm)
Maximum shearing width12" (304.8mm)
Range of back gauge12" (304.5mm)
Machine shipping weight168 lbs / 76 kg
Stand shipping weight 75 lbs / 34 kg
24
16 ga. (1.5mm)
24" (609.6mm)
12" (304.5mm)
290 lbs / 132 kg
100 lbs / 45 kg
Space requirements including optional
floor stand:
W"x D" x H"
Model 12: 24"x 45" x 69"
(609.6mm x 1143mm x 1760.6mm)
Model 24: 33"x45.25"x 71"
(838mm x 965mm x 1803mm)
13
FINGER BRAKES
Hand Operated Finger Brakes • Model 24 - Model 36
Di-Acro Finger Brakes lend versatility and accuracy to the forming of angles, channels, flanges, “Vees” and box parts with
speed and precision. Readily adaptable for prototyping and production runs on many intricate and special shapes in sheet
metal. Di-Acro Finger Brakes are adjustable to enable precision bending by compensating for material thickness and
hardness. Box finger segments enable the operator to form boxes from 3/4" up to the full width capacity of the machine
in increments as small as 1/4".
Finger Brakes are available in forming
widths of 24" and 36".
Model 24 Finger Brake
D
STANDARD EQUIPMENT
> Standard Box Fingers made from brake
H
die steel with zero radius.
W
Model 24 includes:
2 - 3/4” box fingers
2 - 1” box fingers
2 - 1-1/4” box fingers
2 - 3” box fingers
2 - 6” box fingers
Space requirements including
optional floor stand:
Model 24:
W"x D" xH"
38"x 37"x60"
(965mm x 940mm x 1524mm)
Model 36 includes:
2 - 3/4” box fingers
2 - 1” box fingers
2 - 1-1/4” box fingers
2 - 3” box fingers
4 - 6” box fingers
Model 36:
W"x D" xH"
49"x 38"x 47"
(1245mm x 965mm x 1194mm)
> Two adjustable stops that control
bend angle.
> Quik-set micrometer back gauge.
Open End Finger forms triangular,
square, tapered and rectangular
shapes. Mounts on finger mount bar
with box fingers removed.
Model 36 Finger Brake
Replacement Box Fingers (hardened
die steel). Radius Box Fingers in 1/16"
or 1/8" radii. Call for quote.
SPECIFICATIONS
Extension Box and Radius Extension
Fingers (pairs) used with regular box
fingers when forming to inside corners
of box with lip across top.
OPTIONAL EQUIPMENT
> Stand - heavy duty with work shelf.
14
Model
24
Maximum capacity, mild steel 16 ga. (1.5mm)
Maximum forming width 24" (609.6mm)
Clearance through top opening 1" (25.4mm)
Maximum depth of box or pan 3" (76.2mm)
Minimum reverse bend 1/4" (6.4mm)
Maximum angle bend (one operation)
135°
Maximum back gauge adjustment24" (609.6mm)
Machine shipping weight350 lbs / 159 kg
Stand shipping weight 100 lbs / 45 kg
36
16 ga. (1.5mm)
36" (914.4mm)
—
3" (76.2mm)
1/4" (6.4mm)
135°
24" (609.6mm)
500 lbs / 227 kg
140 lbs / 63 kg
SLIP ROLLERS
651.342.1756
Hand Operated Slip Rollers • Model 12 - Model 24
www.diacro.com
Di-Acro Slip Rollers feature a cam-actuated idler roll which permits the operator to locate bends at any
point along a sheet of material with straight sections on one or both ends. The idler roll always returns
to its present position, allowing duplication with a high degree of accuracy. Calibrated rear roll indicators
enable the operator to quickly adjust the machine when changing from one rolling size to another. Small
circles, approximately the same diameter as the forming rolls, can be produced in one operation. Circles
of any larger diameter can be created in just two passes through the rolls. Round, flat, square and other
materials can be formed with Di-Acro Rollers by grooving the bending rolls to fit the shape of the
material. Grooving must be specified at time of order.
Flat Material:
Cam Idler Roll Forms a variety
of shapes with a
simple adjustment
of the lever.
1
2
3
4
5
6
855.651.8948
Flat material can be rolled part way through the rolls (Illustration A)
and when the cam lever is engaged, the idler roll is raised and a bend is
formed. Disengaging the cam lever lowers the idler roll, and the material
again passes through the rolls in a horizontal or flat position. It is thus
possible to form a wide variety of shapes with the Di-Acro Roller.
(Illustration A)
Model 12 Slip Roller
STANDARD EQUIPMENT
Both models include:
Calibrated rear roll indicators enable the
operator to quickly adjust the idler
roll to any previous setting.
Rolls are made from TGP Steel.
<
<
OPTIONAL EQUIPMENT
Stand - heavy duty with work shelf.
<
D
Model 24 Slip Roller
H
SPECIFICATIONS
Model
12
Maximum capacity, mild steel16 ga. (1.5mm)
Maximum forming width12" (304.8mm)
Diameter rolls 2" (50.8mm)
Minimum radius 1" (25.4mm)
Maximum radius
no limit
Machine shipping weight116 lbs / 53 kg
Stand shipping weight 75 lbs / 34 kg
W
24
20 ga. (.9mm)
24" (609.6mm)
2" (50.8mm)
1" (25.4mm)
no limit
170 lbs / 77 kg
100 lbs / 45 kg
Space requirements including optional
floor stand:
W"x D" x H"
Model 12: 25"x 22" x 58"
(635mm x 559mm x 1473mm)
Model 24: 34"x 22" x 58"
(864mm x 559mm x 1473mm)
15
PUNCH PRESS
Hand Operated Punch Press Model No.2
The Di-Acro Model No. 2 Punch Press is a multi-purpose machine designed to perforate a wide variety of materials.
The roller cam mechanism allows this unit to develop four tons of pressure and will punch holes as large as 1-11/16"
in 16 gauge mild steel* with minimum effort. Our unique, triangular shaped ram, is hardened and precision ground to
assure perfect alignment at all times. An unlimited variety of applications including blanking, drawing, embossing and
forming operations make this a tool useful for prototyping or production. (*With shear on the punch)
STANDARD EQUIPMENT
> Stripper arm and plates.
> Punch holder for punches with
1/2" diameter shank.
> Style “C” die holder with “A” & “B” adapter.
> Side and back material gauges.
H
OPTIONAL EQUIPMENT
> A, B, D or E die holders.
> Stand - heavy duty with work shelf.
SPECIFICATIONS Space requirements
including optional
floor stand:
W"x D" x H"
16"x 32"x 75"
(406mm x 813mm x 1905mm)
W
D
(*With shear on the punch)
Model No. 2
Maximum punch capacity 1-11/16" dia. in 16 ga. m.s.*
Maximum punch size
4" (101.6mm)
Tonnage
4 tons / 3629 kg
Throat depth
12" (304.8mm)
Throat height
3" (76mm)
Stroke of ram
5/8" (15.9mm)
Diameter hole in ram
1" (25.4mm)
Machine shipping weight
350 lbs / 159 kg
Stand shipping weight
95 lbs / 43 kg
Model No. 2
Punch Press
Maximum Rated Capacity: Refer to a tonnage chart to determine if the rated capacity
of this tool will accommodate the material type, thickness and hole size shape to be punched.
Punch Tooling for Model 2 Punch
901 Series single station tools are designed for use
in Model 1 and 2 Punch Presses.
Style 2 - Manufactured with a1/2” dia. shank,
accommodates a maximum of 1/2” round, or a shape that
is within the perimeter of 1/2”. Punch holder required.
902 Series - for Manual
Turret Punch Presses
Style 4 - 1” diameter shank mounts directly into the ram.
Accommodates a maximum of 4” round, or a shape that is
within the perimeter of 4” diameter.
902 Series Punch Pak ..........902802-000 includes
Rooftop Shear - All punches requiring more than 4 tons
to punch 16 gauge mild steel (13/16” round or equivalent
irregular size) are ground with a rooftop shear. Shear
reduces required tonnage about 50%. Punches 13/16” and
larger are also available without rooftop shear. Specify at
time of order.
Center Point - All punches are provided with a centering
point. This feature is best suited for accurate layout work
or hole location. Additional charge to remove center point.
Clearance - Dies are supplied with standard clearance
of .008” (15% of 16 ga. material). Clearance of .003” or
below can be supplied at an additional cost.
16
Additional Punch Tooling
Di-Acro manual turret presses accept all 902 punches and
dies from 1/16” thru 2”, in applicable turret stations.
1/16”, 1/8”, 5/32”, 3/16”, 7/32”, 1/4”, 5/16”, 3/8”, 7/16”,
1/2”, 5/8”, 3/4”, 13/16”, 7/8”, 15/16”, 1”, 1-1/4” and 1-1/2”
dia. rounds.
903 Series - for Power Turret
Punch Presses
The punches and dies of this series are keyed 0° to 90° on
all shaped tooling. Keyed punches and dies must be used
with the special quick change punch and die holder or the
keyed feature is lost.
PUNCH TOOLING
Punches
& Dies
1"
1/2"
15/16"
901 Single
Station Dies
15/16"
651.342.1756
3-1/8"
2-3/8"
1-1/4"
5/8"
DI-ACRO NO. 4
(Roper Whitney No.28)
(W.A. Whitney No.28)
3-3/4"
2-1/8"
901 Series Punch Paks - Eliminate production delays
1-5/32"
7/8"
DIE D • 2-1/32" thru 3"
Punch Pak No. 1 - Contains 30 sizes of round punches
and dies, 3/64" through 1/2" in increments of 1/64".
Catalog Part Number......................... 901802-001
4-3/4"
2-3/4"
Punch Pak No. 2 - Contains 8 rounds, in sizes 1/16"
through 1/2" in 1/16” increments; 12 rounds, in sizes 5/8"
through 2" in 1/8” increments ; 4 squares, in 1/2", 5/8", 3/4"
and 1".
Catalog Part Number........................ 901802-002
1-5/32"
1-5/32"
DIE C • 1-15/32" thru 2"
DIE E • 3-1/16" thru 4"
Standard Shapes
Square
X-3
Round
X-4
Oblong
Center Radius
X-6
901 Series Die Holders
Mounted on either the Model 1 or 2 Di-Acro punch presses,
and is available in sizes to accommodate the five die styles.
Certain die holders with large inside diameters will utilize
dies with a smaller outside diameter if fitted with the proper
adapter.
Rectangle
X-2
Oblong
X-5
Single
“D”
X-9
Hexagon
X-7
2-1/4"
1-1/2"
6"
15/16"
1"
Punch HolderCatalog No.
A Style
8040150-102
901
Punch Holder
Fits Shank
1/2”
7-1/2"
Die Holder
Style
A
B
C
D
E
Catalog
Part No.
Bore in
Holder
Accomodates
Die Style
8140150-270
8240150-270
8040150-270
8340150-270
8440150-270
1-1/4"
2-1/8"
2-3/4"
3-3/4"
4-3/4"
A
B
C
D
E
X
Die Adapter
Style
A
B
Catalog Fits Die
Part No.
X
Y
Z Holder
901
Die Adapter
Z
8040150-375 1-1/4"2-3/4"1-5/32" C
8000150-375 2-1/8"2-3/4"1-5/32" C
Y
17
855.651.8948
DIE B • 49/64" thru 1-7/16"
with our perfectly matched assortment of commonly-used
sizes. Dies are provided with standard clearance. For special
clearance consult the factory.
www.diacro.com
DIE A
1/32" thru 1-7/8"
DI-ACRO NO.2
(Roper Whitney No.8)
(W.A. Whitney No.2)
PUNCH TOOLING
902 Series for Hand Turret
Punch Presses
1"
1"
Sto
cke
Dur d in 9
ome 0A
ter
1"
7/8"
7/8"
2"
7/8"
2"
2"
UrethaneStrippers
PUNCH A
0" thru 1"
PUNCH B
1" thru 1-7/16"
Di-Acro 902 Series Strippers are designed
for direct use in Di-Acro Hand Turret
Punches, as well as the VT-19P, VT-19S, and
VT-19 NC equipped with 903 style Turrets.
PUNCH C
1-7/16" thru 2"
Station
1-5/32"
5/8"
7/8"
1-1/4"
2-1/8"
2-3/4"
DIE A
DIE B
DIE C
Adjustable Punch & Die Tooling – 905 Series
3/8"
5/8"
9/16"
PUNCH
SERIES 33
1"
2"
5/8"
7/8"
SMALL
LARGE
Other Common Shapes
1/2"
Equilateral
Triangle X-29
DIE SERIES 44
Isosceles
Triangle X-30
RS-232 X-18
RS-232 X-19
1/2"
1-1/2"
DIE SERIES 55
905 Series Adjustable Holders
2-1/4"
Right
Triangle X-31
DIE SERIES 66
Die Holder
Series
33
44
55
66
Punch
Holder Series
Punch Holder
18
1/2"
Die Holder
Lattice
Bar
X-8
1"
DIE SERIES 33
PUNCH
SERIES 66
2.123"
2.436"
1.936"
PUNCH
SERIES 55
1/2"
Price
1.623"
7/8"
PUNCH
SERIES 44
2"
Metal Strippers
2"
1-3/4"
Part No.
A 3/8"902-1508001$11.30
A 3/4"902-1508002 11.80
B
1"902-1508003 16.20
B1-1/2"902-1508004 16.20
A 5/8"902-1508005 13.20
A 3/4"902-1508006 13.20
B
1"902-1508007 18.70
B1-1/2"902-1508008 18.70
1"
5/8"
I.D.
33
44
55
Elipse
X-1
Scalene
Triangle X-32
Catalog
Part No.
Holder
Length
Holder
Height
8905148-330
8905148-440
8905148-550
8905148-660
3-3/4"
4-1/8"
4-1/2”
5"
1"
1”
1”
1”
Catalog
Part No.
Holder
Length
Holder
Height
8905178-330
8905178-440
8905178-550
3-3/4"
4-7/16"
5"
1-1/2"
1-1/2”
1-1/2”
DI-ACRO POLICIES
Di-Acro Terms, Conditions & Ordering Information
To Order
Indicate the machine model number and quantity.
Machine owners with no manual, please email us.
We can email one to you free-of-charge.
Return Policy
Machines, parts and tooling are subject to a 20%
restock charge. Custom made machines, parts or
tooling are non-returnable.
Terms
Credit cards accepted (Visa, Master Card or
Discover.) Payment in advance and C.O.D.,
Net due 30 days with approved credit.
To return, Di-Acro must be notified within 30 days
of receipt of machine, parts or tooling. All requests must
be authorized by Di-Acro® before returning. Di-Acro’s
liability is limited to the purchase price of the goods.
Prices
Call for current machine pricing.
All prices are subject to change without notice.
For additional information visit:
www.diacro.com
Di-Acro Warranty
Defective parts of a product manufactured by DI-ACRO will be replaced or repaired at no charge for twelve (12) months
following delivery to the original purchaser. Labor is included for the first 90 days. This warranty becomes void when
products have not been used according to instructions furnished by DI-ACRO, nor does it cover any altered parts or unauthorized
repairs. We cannot be responsible for the cost of repairs made or attempted outside of our factory. All warranty claims are made
FOB our plant, providing such items(s) is returned freight prepaid to our plant for examination.
This warranty does not apply to parts, components, or systems not manufactured by DI-ACRO. These products are covered
instead by the existing warranties, if any, of their manufacturers. Normal service items with a reasonable life expectancy
of less than one year are warranted only to the extent of the reasonable life under normal use and service.
Authorization must be obtained from DI-ACRO before returning parts or equipment to the factory. DI-ACRO will satisfy this
warranty by replacing the product or refunding the purchase price upon receipt and inspection of the product.
DI-ACRO’s liability under this warranty shall not exceed the amount paid for the product.
THIS IS DI-ACRO’S SOLE WARRANTY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHICH ARE HEREBY EXCLUDED,
INCLUDING IN PARTICULAR ALL WARRANTIES OF MERCHANTABILITY, FITNESS OR ANY LOSS, DAMAGE OR EXPENSES DIRECTLY OR
INDIRECTLY RELATED TO THE USE OF ITS PRODUCTS OR FROM ANY OTHER CAUSE OR FOR CONSEQUENTIAL DAMAGES INCLUDING,
WITHOUT LIMITATION, LOSS OF TIME AND LOSS OF PRODUCTION.
IT IS EXPRESSLY UNDERSTOOD THAT DI-ACRO IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED TO OTHER PRODUCTS,
MACHINERY, PROPERTY OR PERSONS BY REASON OF THE USE OF ITS PRODUCTS.
12430 55th St No
Oak Park Heights, MN 55082
651.342.1756
Toll Free: 855.651.8948 Fax: 651.342.1293
www.diacro.com
/
email: [email protected]
12430 55th St No • Oak Park Heights, MN 55082
651.342.1756 • Toll Free: 855.651.8948 • Fax: 651-342.1293
www.diacro.com
/
email: [email protected]