Air Preparation

Transcription

Air Preparation

We’re everywhere you need us to be!
Air Preparation
Air Preparation
Filters
Regulators
Lubricators
Pneumatic-Catalogue-GB-2008-10
www.numatics.com
635
Air Preparation
General Information
Air Preparation
Numatics gained its worldwide reputation in the air valve industry with the invention of the multi-purpose precision
lapped spool and sleeve assembly design.
In 1988, Numatics began to expand its product line to include cylinders, FRLs, and accessories, eventually moving into filtration products and air dryers. Numatics’ famous quality standard and the introduction of the popular
FLEXIBLOK® FRL Series, has made Numatics a leading source for air preparation equipment.
Numatics designs and builds an extensive line of air preparation including particulate and coalescing filters,
pressure regulators, lubricators and air dryers. A complete line of solenoid and manually operated quick
exhaust and slow start valves are available.
Numatics air preparation components maximise system performance and safety from the compressor to the
point of use. Numatics assists customers in the proper application of these components.
Numatics continuously develops innovative new and improved products. This makes sure that our customers
use state-of-the-art FRL technology.
High Flow Series 50
FLEXIBLOK® System:
Components as Filters, Regulators,
Lubricators etc.
STOCKBLOK®:
Standard Combinations
MODUBLOK™:
Precision Regulator
Miniature Manifold Regulator
Lockout Valve Series
636
Solenoid Soft Start Series
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Reclassifiers
Subject to change without notice. Not liable for printing errors.
Individual Combinations
Air Preparation
Contents
Series
Description
Page
General Information ................................................................................... 636
FLEXIBLOK®
42 Series Features ........................................................................................... 638
STOCKBLOK® Standard Combinations • Overview .............................................. 640
MODUBLOK™ • Modular System ........................................................................ 645
Particulate Filters • Ports 1/8 to 1 ..................................................................... 646
Coalescing Filters • Ports 1/8 to 1 .................................................................... 650
Electronic Filter Control .................................................................................... 654
Miniature Manifold Regulators • Ports 1/8 ........................................................ 656
Regulator • Manifold Regulators • Ports 1/8 to 1 .............................................. 658
Pilot Operated Regulators • Ports 1/4 to 1 ....................................................... 662
Particulate Filter/Regulators • Ports 1/8 to 1 .................................................... 666
Coalescing Filter/Regulators • Ports 1/8 to 1 ................................................... 670
Lubricators • Ports 1/8 to 1 ............................................................................... 674
Solenoid Soft Start / Solenoid Quick Exhaust Valves ...................................... 678
Adapter Plates to 14 Series ............................................................................. 683
High Flow
50 Series
Assemblies ....................................................................................................... 696
Standard Combinations • Ports 1/4 to 1 1/2 ..................................................... 697
Filters • Ports 1/4 to 1 1/2 ................................................................................. 698
Regulators • Ports 1/4 to 1 1/2 ......................................................................... 700
Pilot Operated Regulators • Ports 1/4 to 2 1/2 ................................................. 702
Lubricators • Ports 1/4 to 1 1/2 ........................................................................ 704
Accessories ...................................................................................................... 706
Precisions
Regulators
R80 and R82 Series • Ports 1/4 to 3/8 ............................................................ 708
High Flow R88 Series • Ports 1/4 to 3/8 .......................................................... 710
Accessories ...................................................................................................... 712
Lockout
Valves
Overview ......................................................................................................... 714
Technical Data • Dimensions • Accessories ..................................................... 715
Reclassifers
Overview • Technical Data • Dimensions • Accessories ....................................716
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637
Air Preparation
FlexiBLOK® Accessories ................................................................................... 684
Air Preparation
42 Series Features
The Numatics 42 Series continues the tradition of the FlexiBlok generation of FRLs. While many competitors rely
on special component connectors for assembly - which are not only costly but are awkward and difficult to use FlexiBlok components use only a single o-ring and two screws to connect together. This offers maximum durability in today‘s
rugged environments. Every FlexiBlok product is individually threaded allowing for independent use without the need of
separate port adapters.
The FlexiBlok Series of products, including the 42 Series, offers integral mounting holes for quick and easy mounting.
The fixed dimension holes allow pre-drilling of your mounting surface saving time and money. New to the 42 Series is
the optional easy slide end plate and mounting bracket kit. This unique option allows a full assembly to be quickly added or
removed, giving the customer even greater versatility in its popular compact space.
Air Preparation
As we develop new and improved products to meed industry demands, Numatics will continue to lead the world into the
future of air preparation technology.
638
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Air Preparation
Ease of Assembly
1. Easy Slide Endplates – Adding and removing a full assembly becomes quick and easy with this unique design.
Endplates include stand off brackets.
2. Shutoff Service Valve – Rugged all metal design with controlled exhaust, capable of being locked out with standard
trade lock, one-piece spool assembly, should be used in conjunction with quick exhaust lockout (Feature #7).
3. Coalescing Filter/Regulator Combination – Four element grades available, optional pleated pre-filter offers an excellent
OEM package, inner and outer element support cores.
4. Diverter Block – Allows X and Y assembly for total versatility. Offers two full flow ports and four indicator ports for quick
placement of a pressure switch or pressure sensor (Feature #5).
5. Digital Pressure Sensor – Designed for extremely accurate indication that proper system pressure is being achieved
(see page 690).
6. Lubricator – Siphon tube design provides accurate oil metering. Lubrication begins as low as 56 Nl/min.
7. Quick Exhaust Lockout Valve – Rugged all metal design with full flow exhaust, capable of being locked out with
standard trade lock, one-piece spool assembly, should be used in conjunction with shut off service valve (Feature #2).
8. Drains – Three different drain options (see page 693).
9. Bowls – Standard polycarbonate bowl, optional metal bowl or CircleVision bowl (see page 692).
3
6
1
Air Preparation
7
2
1
4
5
9
8
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639
Air Preparation
STOCKBLOK® Standard Combinations • Overview
STOCKBLOK® assemblies utilize one model number for standard configurations, complete with gauges. Each
component is factory assembled and tested.
Each of the standard STOCKBLOK® combinations is a complete assembly. Bowl, drain, and fill options are
available where applicable. Additional options are not available and, if required, components can be ordered
as a MODUBLOK™ combination (see page 636).
How to order: (example)
M22
G
02
1/8
(12 & 14 series)
V=
Shut off valve
F=
Particulate filter
1/4
(12, 14 & 22 series)
FF =
Particulate filter and
coalescing filter
3/8
(22 series)
C=
Coalescing filter regulator
MODUBLOK™ 12
series assembly
01 =
M14 =
MODUBLOK™ 14
series assembly
02 =
M22 =
MODUBLOK™ 22
series assembly
03 =
M32 =
MODUBLOK™ 32
series assembly
04 =
1/2
(22 & 32 series)
M42 =
MODUBLOK™ 42
series assembly
06 =
3/4
(32 & 42 series)
1
(42 series)
R=
P=
Regulator
Filter regulator
L=
Lubricator
D=
Diverter block
X=
(empty)
Ports
G=
G Thread
– =
NPTF Thread
R=
MPT Thread (Asia)
AC
Options
in direction of air flow (5 digits)
M12 =
08 =
—
Mounting
Port size
Typ
A=
Automatic drain
(22, 32 & 42 series)
C=
CircleVision™-Bowl
(22, 32 & 42 series)
D=
Prefilter for coalescing filter
E=
End plates (42 series)
F=
Electronic filter control DFC42A
(42 series)
see page 590
H=
0-14 bar version (regulator and
filter regulator 22 series only)
M=
Metal bowl without sight glass
(12 & 14 series)
M=
Metal bowl with sight glass
(22, 32 & 42 series)
Q=
Metal manual drain
(all series)
U=
Δp indicator
* cannot be combined with option A
Standard Combinations to ATEX are possible when all single components have an ATEX approval.
Regulator
Regulators are used to reduce
pressure to a required working
pressure.
Standard with locking
adjustment knob.
Lubricator
is designed to inject oil
aerosols into the airstream of
a pneumatic circuit. Function
starts at very low flow rate of
55 Nl/min.
Shut Off Valve
is an easy and inexpensive
way to add shut off capability to
an Air preparation unit. The 2
positions enable refilling with a
soft start function.
Particulate Filter
Coalescing Filter
Water is removed mechanically by the TurboFlo™ deflector which causes the air to move in
a swirling motion. This filter removes also liquid,
rust, pipe scale, and debris from air lines.
removes water and oil aerosols
down to 0.1 μm and vapor.
Pressure difference indicator
warns when filter should be
changed.
Diverter Block
Designed to give FlexiBlok®
components total versatility, the
diverter block mounts directly
inline with the FRL combination.
Additional components can be
manifold mounted in X and Y
direction.
Order example: M22G02VFRLX-AC
This is a STOCKBLOK® unit, consisting of a shut off valve, a particulate flter, a regulator and a lubricator. It contains a particulate filter
with an automatic drain. Filter and lubricator are equipped with a CircleVision™ bowl with 0.11 l maximum content.
640
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Air Preparation
VFRLX
Air Preparation
STOCKBLOK® Standard Combinations • Dimensions and Order Code
Shut Off Valve - Particulate Filter - Coalescing Filter - Regulator with Gauge
Order Code
=
Shut off
valve
Particulate
Filter
Coalescing
filter
Regulator
M12G01VFFRX
=
VS12G01
F12BG01
F12DG01
M12G02VFFRX
=
VS12G02
F12BG02
F12DG02
M14G01VFFRX
=
VS14G01
F14BG01
M14G02VFFRX
=
VS14G02
M22G02VFFRX
=
VS22G02
M22G03VFFRX
=
M22G04VFFRX
Weight
appr. [kg]
Possible
Options
A
B
C
D
R12RG01G
0.380
M; Q; U; D
194.0
140.0
146.0
71.0
R12RG02G
0.380
M; Q; U; D
194.0
140.0
146.0
71.0
F14DG01
R14RG01G
1.200
M; Q; U; D
200.0
148.0
172.0
79.0
F14BG02
F14DG02
R14RG02G
1.200
M; Q; U; D
200.0
148.0
172.0
79.0
F22BG02
F22DG02
R22RG02G
1.080
A; C; D; H; M; Q; U
255.0
194.0
237.0
87.0
VS22G03
F22BG03
F22DG03
R22RG03G
1.080
A; C; D; H; M; Q; U
255.0
194.0
237.0
87.0
=
VS22G04
F22BG04
F22DG04
R22RG04G
1.080
A; C; D; H; M; Q; U
255.0
194.0
237.0
87.0
M32G04VFFRX
=
VS32G04
F32BG04
F32DG04
R32RG04G
2.230
A; C; D; M; Q; U
313.0
232.0
286.0
104.0
M32G06VFFRX
=
VS32G06
F32BG06
F32DG06
R32RG06G
2.230
A; C; D; M; Q; U
313.0
232.0
286.0
104.0
M42G06VFFRX
=
VS42G06
F42BG06
F42DG06
R42RG06G
7.550
A; C; D; E; F; M; Q; U
442.0
320.0
406.0
135.0
M42G08VFFRX
=
VS42G08
F42BG08
F42DG08
R42RG08G
7.550
A; C; D; E; F; M; Q; U
442.0
320.0
406.0
135.0
Shut Off Valve - Particulate Filter - Regulator with Gauge - Diverter Block - Lubricator
Combination and Dimensions [mm]
Order Code
=
Shut off
valve
Particulate
Regulator
Diverter
block
Lubricator
appr. [kg]
Possible
Options
A
B
C
D
M12G01VFRDL
=
VS12G01
F12BG01
R12RG01G
DK12G01
L12LG01
0.450
M; Q; U
194.0
140.0
184.0
71.0
M12G02VFRDL
=
M14G01VFRDL
=
VS12G02
F12BG02
R12RG02G
DK12G02
L12LG02
0.450
M; Q; U
194.0
140.0
184.0
71.0
VS14G01
F14BG01
R14RG01G
DK14G01
L14LG01
1.370
M; Q; U
200.0
148.0
213.0
M14G02VFRDL
79.0
=
VS14G02
F14BG02
R14RG02G
DK14G02
L14LG02
1.370
M; Q; U
200.0
148.0
213.0
79.0
M22G02VFRDL
=
VS22G02
F22BG02
R22RG02G
DK22G02
L22LG02
1.220
A; C; H; M; Q; U
255.0
193.0
292.0
87.0
M22G03VFRDL
=
VS22G03
F22BG03
R22RG03G
DK22G03
L22LG03
1.220
A; C; H; M; Q; U
255.0
193.0
292.0
87.0
M22G04VFRDL
=
VS22G04
F22BG04
R22RG04G
DK22G04
L22LG04
1.220
A; C; H; M; Q; U
255.0
193.0
292.0
87.0
M32G04VFRDL
=
VS32G04
F32BG04
R32RG04G
DK32G04
L32LG04
2.600
A; C; M; Q; U
313.0
232.0
362.0
104.0
M32G06VFRDL
=
VS32G06
F32BG06
R32RG06G
DK32G06
L32LG06
2.600
A; C; M; Q; U
313.0
232.0
362.0
104.0
M42G06VFRDL
=
VS42G06
F42BG06
R42RG06G
DK42G06
L42LG06
8.530
A; C; E; F; M; Q; U
442.0
320.0
508.0
135.0
M42G08VFRDL
=
VS42G08
F42BG08
R42RG08G
DK42G08
L42LG08
8.530
A; C; E; F; M; Q; U
442.0
320.0
508.0
135.0
Filter
Weight
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641
Air Preparation
Air Preparation
Shut Off Valve - Particulate Filter - Coalescing Filter/Regulator with Gauge
Order Code
=
Shut off
valve
Particulate
Filter
Coalescing
Filter Regulator
appr. [kg]
Weight
Possible
Options
A
B
C
D
M12G01VFCXX
=
VS12G01
F12BG01
C12DG01G
0.320
D; M; Q; U
194.0
139.0
108.0
71.0
M12G02VFCXX
=
VS12G02
F12BG02
C12DG02G
0.320
D; M; Q; U
194.0
139.0
108.0
71.0
M14G01VFCXX
=
VS14G01
F14BG01
C14DG01G
0.950
M; Q; U
200.0
148.0
128.0
79.0
M14G02VFCXX
=
VS14G02
F14BG02
C14DG02G
0.950
M; Q; U
200.0
148.0
128.0
79.0
M22G02VFCXX
=
VS22G02
F22BG02
C22DG02G
0.890
A; C; D; M; Q; U
252.0
193.0
177.0
87.0
M22G03VFCXX
=
VS22G03
F22BG03
C22DG03G
0.890
A; C; D; M; Q; U
252.0
193.0
177.0
87.0
M22G04VFCXX
=
VS22G04
F22BG04
C22DG04G
0.890
A; C; D; M; Q; U
252.0
193.0
177.0
87.0
M32G04VFCXX
=
VS32G04
F32BG04
C32DG04G
1.790
A; C; D; M; Q; U
313.0
232.0
210.0
104.0
M32G06VFCXX
=
VS32G06
F32BG06
C32DG06G
1.790
A; C; D; M; Q; U
313.0
232.0
210.0
104.0
M42G06VFCXX
=
VS42G06
F42BG06
C42DG06G
6.210
A; C; D; E; F; M; Q; U
442.0
320.0
406.0
135.0
M42G08VFCXX
=
VS42G08
F42BG08
C42DG08G
6.210
A; C; D; E; F; M; Q; U
442.0
320.0
406.0
135.0
Shut Off Valve - Coalescing Filter/Regulator with Gauge - Lubricator
Order Code
=
Shut off
valve
Coalescing
Filter Regulator
Lubricator
appr. [kg]
M12G01VCLXX
=
VS12G01
C12DG01G
M12G02VCLXX
=
VS12G02
C12DG02G
M14G01VCLXX
=
VS14G01
M14G02VCLXX
=
M22G02VCLXX
=
M22G03VCLXX
Possible
Options
A
B
C
D
L12LG01
0.330
D; M; Q; U
194.0
140.0
108.0
71.0
L12LG02
0.330
D; M; Q; U
194.0
140.0
108.0
71.0
C14DG01G
L14LG01
0.940
D; M; Q; U
200.0
148.0
128.0
79.0
VS14G02
C14DG02G
L14LG02
0.940
D; M; Q; U
200.0
148.0
128.0
79.0
VS22G02
C22DG02G
L22LG02
0.890
A; C; D; M; Q; U
252.0
194.0
177.0
87.0
=
VS22G03
C22DG03G
L22LG03
0.890
A; C; D; M; Q; U
252.0
194.0
177.0
87.0
M22G04VCLXX
=
VS22G04
C22DG04G
L22LG04
0.890
A; C; D; M; Q; U
252.0
194.0
177.0
87.0
M32G04VCLXX
=
VS32G04
C32DG04G
L32LG04
1.790
A; C; D; M; Q; U
313.0
232.0
210.0
104.0
M32G06VCLXX
=
VS32G06
C32DG06G
L32LG06
1.790
A; C; D; M; Q; U
313.0
232.0
210.0
104.0
M42G06VCLXX
=
VS42G06
C42DG06G
L42LG06
6.210
A; C; D; E; F; M; Q; U
442.0
320.0
305.0
135.0
M42G08VCLXX
=
VS42G08
C42DG08G
L42LG08
6.210
A; C; D; E; F; M; Q; U
442.0
320.0
305.0
135.0
642
Weight
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Air Preparation
Air Preparation
Shut Off Valve - Particulate Filter - Regulator with Gauge - Lubricator
Order Code
=
Shut off
valve
Particulate
M12G01VFRLX
=
VS12G01
M12G02VFRLX
=
VS12G02
M14G01VFRLX
=
M14G02VFRLX
Weight
appr. [kg]
Possible
Options
A
B
C
D
L12LG01
0.380
M; Q
193.0
139.0
146.0
71.0
L12LG02
0.380
M; Q
193.0
139.0
146.0
71.0
R14RG01G
L14LG01
1.170
M; Q
200.0
148.0
171.0
79.0
F14BG02
R14RG02G
L14LG02
1.170
M; Q
200.0
148.0
171.0
79.0
VS22G02
F22BG02
R22RG02G
L22LG02
1.080
A; C; H; M; Q
255.0
194.0
237.0
87.0
VS22G03
F22BG03
R22RG03G
L22LG03
1.080
A; C; H; M; Q
255.0
194.0
237.0
87.0
=
VS22G04
F22BG04
R22RG04G
L22LG04
1.080
A; C; H; M; Q
255.0
194.0
237.0
87.0
M32G04VFRLX
=
VS32G04
F32BG04
R32RG04G
L32LG04
2.170
A; C; M; Q
313.0
232.0
286.0
104.0
M32G06VFRLX
=
VS32G06
F32BG06
R32RG06G
L32LG06
2.170
A; C; M; Q
313.0
232.0
286.0
104.0
M42G06VFRLX
=
VS42G06
F42BG06
R42RG06G
L42LG06
7.550
A; C; E; F; M; Q
442.0
320.0
406.0
135.0
M42G08VFRLX
=
VS42G08
F42BG08
R42RG08G
L42LG08
7.550
A; C; E; F; M; Q
442.0
320.0
406.0
135.0
Regulator
Lubricator
F12BG01
R12RG01G
F12BG02
R12RG02G
VS14G01
F14BG01
=
VS14G02
M22G02VFRLX
=
M22G03VFRLX
=
M22G04VFRLX
Filter
Shut Off Valve - Particulate Filter/Regulator with Gauge - Diverter Block - Lubricator
Order Code
=
Shut off
valve
Filter/Regulator
Diverter
block
Lubricator
appr. [kg]
Possible
Options
A
B
C
D
M12G01VPDLX
=
VS12G01
P12BG01G
DK12G01
L12LG01
0.390
M; Q
194.0
139.0
108.0
71.0
M12G02VPDLX
=
VS12G02
P12BG02G
DK12G02
L12LG02
0.380
M; Q
194.0
139.0
108.0
71.0
M14G01VPDLX
=
VS14G01
P14BG01G
DK14G01
L14LG01
1.130
M; Q
200.0
148.0
171.0
79.0
M14G02VPDLX
=
VS14G02
P14BG02G
DK14G02
L14LG02
1.130
M; Q
200.0
148.0
171.0
79.0
M22G02VPDLX
=
VS22G02
P22BG02G
DK22G02
L22LG02
1.030
A; C; M; Q
252.0
194.0
231.0
87.0
M22G03VPDLX
=
VS22G03
P22BG03G
DK22G03
L22LG03
1.030
A; C; M; Q
252.0
194.0
231.0
87.0
M22G04VPDLX
=
VS22G04
P22BG04G
DK22G04
L22LG04
1.030
A; C; M; Q
252.0
194.0
231.0
87.0
M32G04VPDLX
=
VS32G04
P32BG04G
DK32G04
L32LG04
2.210
A; C; M; Q
310.0
232.0
286.0
104.0
M32G06VPDLX
=
VS32G06
P32BG06G
DK32G06
L32LG06
2.210
A; C; M; Q
310.0
232.0
286.0
104.0
M42G06VPDLX
=
VS42G06
P42BG06G
DK42G06
L42LG06
7.190
A; C; E; F; M; Q
442.0
320.0
406.0
135.0
M42G08VPDLX
=
VS42G08
P42BG08G
DK42G08
L42LG08
7.190
A; C; E; F; M; Q
442.0
320.0
406.0
135.0
Particulate
Weight
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643
Air Preparation
Air Preparation
Shut Off Valve - Particulate Filter/Regulator with Gauge - Lubricator
Order Code
=
Shut off
valve
Particulate Filter/
Regulator
Lubricator
appr. [kg]
M12G01VPLXX
=
VS12G01
P12BG01G
M12G02VPLXX
=
VS12G02
M14G01VPLXX
=
VS14G01
M14G02VPLXX
=
M22G02VPLXX
=
M22G03VPLXX
M22G04VPLXX
Weight
Possible
Options
A
B
C
D
L12LG01
0.330
D; M; Q
194.0
139.0
108.0
71.0
P12BG02G
L12LG02
0.330
D; M; Q
194.0
139.0
108.0
71.0
P14BG01G
L14LG01
0.930
M; Q
200.0
148.0
128.0
79.0
VS14G02
P14BG02G
L14LG02
0.930
M; Q
200.0
148.0
128.0
79.0
VS22G02
F22BG02G
L22LG02
0.890
A; C; H; M; Q
252.0
193.0
177.0
87.0
=
VS22G03
P22BG03G
L22LG03
0.890
A; C; H; M; Q
252.0
193.0
177.0
87.0
=
VS22G04
P22BG04G
L22LG04
0.890
A; C; H; M; Q
252.0
193.0
177.0
87.0
M32G04VPLXX
=
VS32G04
P32BG04G
L32LG04
1.780
A; C; M; Q
313.0
232.0
210.0
104.0
M32G06VPLXX
=
VS32G06
P32BG06G
L32LG06
1.780
A; C; M; Q
313.0
232.0
210.0
104.0
M42G06VPLXX
=
VS42G06
P42BG06G
L42LG06
6.210
A; C; E; F; M; Q
442.0
320.0
305.0
135.0
M42G08VPLXX
=
VS42G08
P42BG08G
L42LG08
6.210
A; C; E; F; M; Q
442.0
320.0
305.0
135.0
Shut Off Valve - Particulate Filter - Diverter Block - Coalescing Filter/Regulator with Gauge - Lubricator
Shut off
Coales-
Diverter
valve
cing Filter
block
Lubri-
Weight
Possible
cator
app. [kg]
Options
=
VS12G01
F12DG01
DK12G01
=
VS12G02
F12DG02
DK12G02
R12RG01G
L12LG01
0.450
R12RG02G
L12LG02
0.450
M14G01VFDRL
=
VS14G01
F14DG01
M14G02VFDRL
=
VS14G02
F14DG02
DK14G01
R14RG01G
L14LG01
DK14G02
R14RG02G
L14LG02
M22G02VFDRL
=
VS22G02
F22DG02
DK22G02
R22RG02G
M22G03VFDRL
=
VS22G03
F22DG03
DK22G03
M22G04VFDRL
M32G04VFDRL
=
VS22G04
F22DG04
=
VS32G04
F32DG04
M32G06VFDRL
=
VS32G06
M42G06VFDRL
=
M42G06VFDRL
=
Order Code
=
M12G01VFDRL
M12G02VFDRL
644
Regulator
A
B
C
D
D; M; Q; U
193.0
140.0
184.0
71.0
D; M; Q; U
193.0
140.0
184.0
71.0
0.450
D; M; Q; U
200.0
148.0
213.0
79.0
0.450
D; M; Q; U
200.0
148.0
213.0
79.0
L22LG02
1.220
A; C; D; M; Q; U
255.0
194.0
292.0
87.0
R22RG03G
L22LG03
1.220
A; C; D; M; Q; U
255.0
194.0
292.0
87.0
DK22G04
R22RG04G
L22LG04
1.220
A; C; D; M; Q; U
255.0
194.0
292.0
87.0
DK32G04
R32RG04G
L32LG04
2.600
A; C; D; M; Q; U
313.0
232.0
362.0
104.0
F32DG06
DK32G06
R32RG06G
L32LG06
2.600
A; C; D; M; Q; U
313.0
232.0
362.0
104.0
VS42G06
F42DG06
DK42G06
R42RG06G
L42LG06
8.530
A; C; D; E; F; M;
Q; U
442.0
320.0
305.0
135.0
VS42G06
C42DG06
DK42G06
R42RG06G
L42LG06
8.530
A; C; E; F; M; Q; U
442.0
320.0
305.0
135.0
www.numatics.com
Air Preparation
Air Preparation
MODUBLOK™ Modular System
MOD
22
Type
07
Number of
components
Series
MODUBLOK™
Modular System
MOD =
—
12 =
12 series
02 =
2 components
14 =
14 series
03 =
3 components
22 =
22 series
04 =
4 components
32 =
32 series
05 =
5 components
42 =
42 series
06 =
6 components
07 =
7 components
08 =
8 components
09 =
9 components
10 =
10 components
The FLEXIBLOK® modular system is designed to connect individual components into a complete assembly. Sometimes it is necessary to order
an assembly using additional or non-standard components or combinations. The MODUBLOK™ system makes it easy to order non-standard
combinations.
As with all other components and combinations, all modular assemblies come factory tested and approved and assembled complete. For
more information on flow, dimensions, options, and accessories, see individual component pages.
When using a diverter block, indicate all units at that station before continuing. If additional units are mounted above the diverter block, use
the letter ‘T’ (for ‘top’) as well as a letter sequence (TA, TB, TC, etc.) starting from the diverter block, and continuing out. If units are placed
below the diverter block, begin the two letter alphabetic sequence with the letter ‘B’ (for bottom) as well as a letter sequence (BA, BB, BC,
etc.) starting with the diverter block and continuing outward. Continue in this pattern until all units are placed correctly.
Example 1:
MOD 22 - 07
Station
Description
Order Code
1
2
3
3BA
4
4TA
4BA
Shut off valve
Particulate filter
Diverter block
Regulator
Diverter block
Regulator
Regulator
MOUNTED
VS22G03
F22BG03
DK22G03
R22RG03
DK22G03
R22RG03
R22RG03
Station
Station
Station
Station
1
2
3
4
Example 2:
MOD 32 - 05
Station Station
1
Station
Description
Order Code
1
2
3
4
4BA
Shut off valve
Particulate filter
Coalescing Filter/Regulator
Diverter block
Regulator
MOUNTED
VS32G04
F32BG04M
C32DG04M
DK32G04
R32RG03
www.numatics.com
2
Station
Station
3
4
645
Air Preparation
Because of the many possible combinations when utilizing modular systems, it is recommended that complex stations include a schematic
drawing. When ordering, specify all components at each station, based on the example to the left.
Air Preparation
FLEXIBLOK® • Particulate Filters
Applications
Primary air particulate filters are designed to separate liquid, water, rust, pipe scale, and debris from air lines. They should
be installed upstream of the regulator and/or lubricator to prevent contamination from reaching other components.
Water is removed mechanically by the deflector which causes the air to move in a swirling motion. The condensed water
droplets are then centrifugally impounded upon the inner diameter of the bowl then fall down past the quiet zone baffle to
the water sump. The air then passes through the sintered element utilizing depth filtration and removes debris down to a 5
micron size.
Series
Bowl Size
Air Preparation
F14 =
Particulate filter with
0.04 l bowl
0.04 l bowl
F22 =
0.11 l bowl
F32 =
0.25 l bowl
F42 =
0.25 l bowl
B=
A* =
01 =
5 μm filter
element
(Standard)
40 μm filter
element
1/8
(12 & 14 series)
WET AIR
—=
NPTF thread
R=
MPT thread (Asia)
Automatic drain (22 & 32 series)
CircleVision™ bowl
(22, 32 & 42 series)
F=
(42 series)
information see page 592
1/4
(12, 14 & 22 series)
03 =
3/8
(22 series)
04 =
1/2
(22 & 32 series)
M=
(12 & 14 series)
06 =
3/4
(32 & 42 series)
M=
(22, 32 & 42 series)
08 =
1
(42 series)
Q=
Metal manual drain
(all series)
U=
Δp indicator (not for 12 series)
Thread
G thread
A=
C=
02 =
*On request
G=
Options
FILTERED AIR
TURBO-FLO
AIR DEFECTOR
ANSI SYMBOL
For replacement filter elements and
spare parts: see pages 694 to 695
SINTERED
ELEMENT
Features
QUIET ZONE
BAFFLE
WATER SUMP
BOWL OPTIONS
• POLYCARBONATE
BOWL AND GUARD
• METAL BOWL
with SIGHT GLASS
• CircleVision™ BOWL
Order example:
• 4 convenient sizes with 5 different port sizes
• 5 μm sintered elements standard
• Can be installed as modular or individual unit
• Includes screws and o-rings for modular connection
• Manual or automatic drain
• Polycarbonate bowl standard
• Optional metal bowl with sight glass
• Optional CircleVision™ sight bowl
• Bowl seal held captive (22, 32 & 42 Series)
F22BG03AC
This is a particulate filter, F22 series, equipped with a 5 μm filter element (standard execution). Ports are G 3/8. The particulate filter has
an automatics drain and a CircleVision™ bowl with 0.11 l content.
646
www.numatics.com
F12 =
Port Size
Filter Element
Air Preparation
FLEXIBLOK® • Particulate Filter
Technical Data
Series
Material of Housing
F12
series
Aluminium
F14
series
Zinc
F22
series
Aluminium
F32
series
Aluminium
F42
series
Aluminium
Flow Rates
Bowl Execution*
Order Option
Polycarbonate
without
M
Polycarbonate
without
M
Polycarbonate
without
M
CircleVision™ Bowl
C
Polycarbonate
without
M
C
Polycarbonate
without
M
C
Temperature
Range
[°C]
4 to 50
4 to 50
4 to 50
4 to 65
4 to 50
4 to 65
4 to 50
4 to 65
F14BG02 (5 micron particulate)
Max. Pressure
[bar]
Weight
approx. [kg]
10
0.10
14
0.11
10
0.28
14
0.30
10
0.30
14
0.57
17
0.39
10
0.59
14
1.14
17
0.77
10
1.680
14
2.180
17
1.880
F14 series
F32 series
F42 series
1/8
708
1/4
850
1/8
780
1/4
950
1/4
1275
3/8
1700
1/2
1980
1/2
2970
3/4
3115
3/4
7200
1
7800
Flow at 7 bar inlet pressure and 0.3 bar Δp
Air flow
Air flow
Pressure drop
Pressure drop
F22 series
Flow
Nl/min
Air flow
Air Preparation
F12 series
Port Size
Pressure drop
Series
Pressure drop
Flow Rates
www.numatics.com
Air flow
647
Air Preparation
Notes
Maintenance
Flush piping before installation. To maintain maximum efficiency of the filter and to avoid excessive pressure drop the filter
must be kept clean. On standard filters, open the drain (turn counter-clockwise for standard drain models) periodically to
expel contents of bowl before it reaches the level of the lower baffle.
Cleaning
Removal from operation is not necessary to clean the filter. Disassembly is simple and can be performed inline. Before
disassembling, shut off air supply and depressurize the filter. Clean all parts (except the filter element) with household soap
and blow out filter body before reassembling.
Element Replacement
Elements should be replaced after a pressure drop of 0.55 bar ∆p at a 9 bar inlet level has been reached or after 1 year,
whichever occurs first.
14 Series Particulate
Air Preparation
648
www.numatics.com
Air Preparation
12, 14, 22, 32 and 42 Series Filters
9.5
38
134
38
Dimensions in mm
12.6
(320)
Air Preparation
3.27
(83)
4.02
(102)
4.02
(102)
Dimensions in inch resp. (mm)
www.numatics.com
649
Air Preparation
FLEXIBLOK® • Coalescing Filters
Applications
The coalescing filter is utilized when either clean air is required or longer component life is desired.
This type of filter removes water and oil aerosols. It works differently than the particulate filter; dirty air enters the element
from the center and passes through a field of glass fibers which cause the aerosols to form into droplets which are
heavier than the surrounding air. The droplets grow larger as they pass through the element and gravity causes the oil
drops to drain to the sump of the bowl.
By removing the harmful oil varnishes and contaminant that attack seals and gaskets, the valve or cylinder is much less
likely to stick. To maximize the life of a coalescing filter it should always be used after a 5 micron particulate filter or with
the optional prefilter.
Series
Bowl Size
Filter Element
Coalescing filter
with 0.04 l bowl
F14 =
Coalescing filter
with 0.04 l bowl
Coalescing filter
with 0.11 l bowl
F32 =
Coalescing filter
with 0.25 l bowl
F42 =
Coalescing filter
with 0.25 l bowl
G
(X)*
0.7 micron coarse
coalescing filter, blue
D=
0.3 micron fine
coalescing filter, green
(Standard)
E=
F=
1/8 (12 & 14 series)
A=
02 =
1/4
(12, 14 & 22 series)
Automatic drain
(22, 32 & 42 series)
C=
03 =
3/8 (22 series)
(22, 32 & 42 series)
0.01 micron ultrafine
coalescing filter, red
04 =
1/2 (22 & 32 series)
06 =
3/4 (32 & 42 series)
Vapor adsorber
08 =
1 (42 series)
X=
G=
G thread
—=
NPTF thread
R=
MPT thread (Asia)
BOROSILICATE
GLASS ELEMENT
D=
3 micron internal prefilter
F=
(42 series)
information see page 592
M=
(12 & 14 series)
M=
(22, 32 & 42 series)
Q=
Metal manual drain (all series)
Version
Thread
ATEX 94/9/EG
*only used by ATEX version
Features
DRAIN LAYER
(Element Grade is
indentified by Color)
ANSI SYMBOL
OIL SUMP
BOWL OPTIONS
• POLYCARBONATE
BOWL AND GUARD
• METAL BOWL
with SIGHT GLASS
Order example:
Options
01 =
OIL/WATER
AEROSOL
FREE AIR
DUAL SUPPORT
CORE
DM
Port Size
C=
AEROSOL
CONTAMINATED
AIR
04
• Cartridge element design
• Inner and outer support cores prevent element from
crushing in either flow direction
• Available with manual or automatic drain
• Δp indicator standard on 14, 22, 32 and 42 series
• Polycarbonate bowl standard
F32EG04DM
This is a coalescing filter of the F32 series, optionally equipped with a 3 micron prefilter and a 0.01 micron ultrafine filter element.
With port 1/2 G thread.
The coalescing filter has a metal bowl with a sight glass, 0.25 l contents.
650
www.numatics.com
E
F12 =
F22 =
Air Preparation
F32
Air Preparation
Technical Data
Serie
Material of Housing
F12
series
Aluminium
F14
series
Zinc
F22
series
Polycarbonate
without
M
Polycarbonate
without
M
Polycarbonate
without
M
C
Aluminium
F42
series
Order
Option
Aluminium
F32
series
Bowl Execution*
Aluminium
Polycarbonate
without
M
C
Polycarbonate
without
M
C
Temperature
Range
[°C]
4 to 50
4 to 50
4 to 50
4 to 65
4 to 50
4 to 65
4 to 50
4 to 65
Max. Pressure
[bar]
Weight
approx.
[kg]
10
0.10
14
0.11
10
0.28
14
0.30
10
0.30
14
0.57
17
0.39
10
0.59
14
1.14
17
0.77
10
1.68
14
2,18
17
1.88
* see note on page 686
C grade element, identified by its blue drain layer, removes over 99.9% of 0.7 μm and larger particles. For large amounts of water, rust, pipe
scale, and liquid hydrocarbons. Excellent for environments that have severe contamination. Can be used for lubricated or ‘dry’ systems. Ideal
for mainline filtration of plant air.
D grade element, identified by its green drain layer, removes over 99.9% of 0.3 μm and larger particles. It suits excellent for cylinders or valves
- especially when the circuit is being run without lubrication (‘dry’). Excellent filter for desiccant or regenerative style dryers.
E grade element, identified by its red drain layer, removes over 99.9% of 0.01 μm and larger particles. This filter provides oil-free air for instrumentation, blow molding, food and drug packaging, electronics applications, and other applications requiring max. contamination removal.
F grade element, identified by its white drain layer, is an adsorbing filter that utilizes activated carbon to capture hydrobarbon vapor and deodorize compressed air. Typically it is used to protect worker environments, food and drug applications, breathing air, and instrumentation for
analytical instruments. Life expectancy is approximately 3 months at rated flow. Adsorbers must be preceded by a coalescing filter.
Prefilter Option - Suffix ‘D’
Models using the C, D, or E grade elements can be equipped with an optional 3 micron internal prefilter. The prefilter provides additional protection for the fine borosilicate fibers. Ideal for the removal of high levels of solid contamination.
Flow Rates
F22D-04 (0.3 micron coalescer)
Port Size
C
D
E
F
F12 series
1/8 & 1/4
425
285
113
226
F14 series
1/8 & 1/4
495
430
365
400
F22 series
1/4; 3/8 &
1/2
708
1050
255
—
F32 series
1/2 & 3/4
1982
1356
708
1224
F42 series
3/4 & 1
5630
4900
4170
4700
Air flow
Air flow
Air flow
Pressure drop
Flow Nl/min
at Filter Element
Serie
Flow at 7 bar inlet pressure and 0.3 bar Δp
Pressure drop
Pressure drop
Flow Rates
Pressure drop
www.numatics.com
Air flow
651
Air Preparation
Recommended Uses of Filter Elements
Air Preparation
Notes
Maintenance
expel contents of bowl before it reaches the bottom of the filter element.
Cleaning
disassembling, shut off air supply and depressurize the filter. Clean all parts (except filter element) with household soap and
blow out filter body before reassembling.
Element Replacement
Elements should be replaced after a pressure drop of 0.55 bar ∆p at 9 bar inlet level has been reached or after 1 year,
whichever occurs first (adsorbers should be replaced every 3-6 months).
14 Series Coalescing Filter
652
www.numatics.com
Air Preparation
Air Preparation
12, 14, 22, 32 and 42 Series Coalescing Filters
9.5
1.830
(46,5)
1.576
(40,0)
Ø 0.2 (Ø 5,1)
38
134
0.3 (7,6) 0.65
(16,5)
1.00
(25,4)
38
7.41
(188,0)
2.375
(60,3)
2.165
(55,0)
0.208
(5,3)
4.02
(102)
4.02
(102)
3.27
(83)
13.07
(332)
Air Preparation
www.numatics.com
653
Air Preparation
Electronic Filter Control • FLEXIBLOK®
Electronic Filter Control DFC42
Function
The Electronic Filter Control DFC surveys the status of the filter elements in a FlexiBLOK® Series Filter. It measures
electronically the pressure drop ∆p between the air inlet and the output pressures via 2 ceramic sensors. When ∆p
exceeds 96 % (pre-change signal) resp. 94 % (change signal) of the input pressure for longer than 30 seconds, LEDs
are light up. Also a switch is activated and forwards these signals to easily accessible connector pins for external use.
Once activated, the LEDs and signals stay switched on, also after ∆p might decreases due to low flow. The signals can
only be deleted by an external reset.
Applications
Wherever high and constant quality air is required, filters have to be changed regularly. When the filter element is
changed too early, money is being wasted. When changing is done too late, the air quality may drop as well as the flow
through the filter element gets restricted too much and the result is a high pressure drop. This than may cause quality
problems, productivity loss or down times.
The Electronic Filter Control DFC gives exact and reliable information when to change the filter element at the optimum
time. The lifetime of the filter elements is optimized.
Advantages
- Survey of the pressure drop ∆p is dependent on the supply pressure.The pressure drop between input and output
pressure is measured relatively. At 10 bar, a drop to 94 % is 0.6 bar while at an input pressure of 2 bars it is only 0.12
bar.
- Signal is kept even when ∆p drops because of lower flow. Mechanical differential pressure gauges only work while
flow through the filter occurs.
- The external signal supplies high safety. A warning sign at the device can only be recognized while service personnel
is near the gauge. Now the external warning signal can be given to control units far away.
- Heavy duty Ceramic Sensor resists compressor oil and most aggressive chemicals.
Air Preparation
- Viton® O-rings and stainless steel hollow bolts resist aggresive fluids and environments.
Dimensions [mm]
Description
A
B
C
D
E
F
G
H
J
K
Order Code
60.1
51.7
36.0
M12
M6
47.0
33.0
23.0
8.0
58.0
DFC42
Electronic Filter Control
for particulate filter and
coalescing filter 42 series
654
www.numatics.com
Air Preparation
Electronic Filter Control • FLEXIBLOK®
Technical Data
Power supply (VCC)
15 - 30 VDC
Max. output current
300 mA per channel / overload
protected
Connector
M12, 4 pin, single keyway
Protection
IP 65
Temperature range
0 - 50 °C
Power supply
LED green
Filter pre-change signal
LED yellow
Filter change signal
LED red
Pin-Out
Pin 1: VCC
Pin 2: Filter change signal (94 %)
Pin 3: GND
Pin 4: Pre-change signal (96 %)
Reset of signals
VCC = 0 V for ≥ 500 ms
Body:
Aluminium + PA
Seals:
Viton® (FPM)
Sensors:
Fully Ceramic
Air Preparation
Materials of Construction
M12 Female Connector
View on mating side
M12 elbow female connector
View on mating side
M12 straight female connector
Dimensions [mm]
Description
A
B
C
D
E
Weight
Order
approx. [kg]
Code
M12 elbow 5 pin female connector, without cable
35.0
20.0
SW19 M12x1
27.5
0.025
230-956
M12 straight 5 pin female connector, without cable
52.0
20.0
SW19 M12x1
—
0.033
230-957
www.numatics.com
655
Air Preparation
Application:
The R02 Series Miniature Manifold Regulator offers the flexibility necessary for many of today’s applications.
The R02 Series allows several regulators to be chained together while maintaining a constant primary pressure to each
regulator.
A system equipped with the Miniature Manifold Regulator can help reduce operation costs by reducing unnecessary downstream pressures and improve efficiencies by keeping them in one, convenient location for easy
adjustment.
R
Regulator
Execution
Serie
Manifold mounted
Regulator
MR02 series
R=
Relieving
N=
Non-relieving
Air Preparation
MR02 =
G
01
GL
Port size
Options
01 =
1/8
Thread
Gauge (R thread)
I=
0 to 1.7 bar output
L=
0 to 4 bar output
MR02RG01 (Serie 14) at 6.2 bar
G thread
—=
NPTF thread
R=
MPT thread (Asia)
Reducted pression
G=
G=
NOTE: All regulators with G and R thread
have R threads for the gauges.
Air flow
FEATURES
Manifold Regulator (MR02 series)
• Can be installed as an individual or manifold unit
• Standard output pressure 0 – 9 bar
• 3 available outlet/gauge ports (one in front, one in back, and
one in the bottom)
• Integral mounting holes allow for easy panel mounting
ANSI SYMBOL
(RELIEVING)
ANSI SYMBOL
(NON-RELIEVING)
• Connects easily without adapters or independent manifold
system
• Standard 5 mm internal hex nut adjustment
• High flow capability in relation to compact
size (68,6 mm height x 25,4 mm square)
• Relieving or non-relieving models
Order example: MR02RG01GL
This is a relieving MR02 Series Regulator. Port size is G 1/8. The Regulator is equipped with a gauge and has an
output pressure range of 0 to 4 bar.
656
www.numatics.com
MR02
Air Preparation
Technical Data
Series
Port
Size
Outlet /
Gauge
ports
Flow* Nl/min at
2.8 bar
4.1 bar
5.2 bar
MR02 series
1/8
10/32“ **
85
113
142
Temperature
Range
4 to 50
°C
Max.
Pressure
Standard
output
Pressure
Housing
Material
Weight
appr. [kg]
14 bar
0 - 9 bar
Aluminium
0.068
* Flow rate at 7 bar initial pressure and 25 % Δp
** M5 thread on request
Note:
Each regulator includes an R02K assembly kit which includes (1) 10-32 pipe plug, (1) 1/8 pipe plug, (1) P1 port O-ring, (2) connector screws
TAMPER-RESISTANT
ADJUSTING KNOB
MAIN SPRING
PISTON
RELIEF ORIFICE
VALVE
OUT
OUT
IN
IN
Air Preparation
VALVE SPRING
OUT
Gauge port 10-32 UNF
Dimensions (mm)
www.numatics.com
657
Air Preparation
FLEXIBLOK® • Regulators • Manifold Regulators
Applications
Regulators are used to reduce pressure to a required working pressure. Utilizing optimum pressure can save companies both component
life and a hundreds or even thousands of dollars in compressed air costs.
Regulators consist of a diaphragm which floats between a main spring (top) and a valve (bottom). By turning the adjustment handle
clockwise, the main spring is forced onto the rubber diaphragm which, in turn, is pressed onto the valve stem. When the spring pressure
becomes greater than the air pressure in the control chamber below the diaphragm, the valve is forced down and flow begins. As flow
continues, the pressure begins to build and air fills the control chamber, forcing the diaphragm upward. As forces balance, the small spring
under the valve piston causes the valve to close. The cycle continues in a balanced process of reducing or increasing flow based upon the
downstream pressure.
Manifold Regulator of the 14 series
The R14 series regulator allows to connect many regulators one behind the other, each being fed with primary pressure. This regulator
has 2 springs and can therefore be used for all exhaust pressures.
R
R14 =
Air Preparation
MR14 =
(X)*
R=
Relieving
Regulator
R14 series
N=
Nonrelieving
02 =
1/4
(12, 14 & 22 series)
Inline mounted
Regulator
R14 series
K=
With internal
check valve
(22, 32 & 42 series)
03 =
3/8
(22 series)
P=
Piston operator
04 =
1/2
(22 & 32 series)
Regulator
R22 series
R32 =
Regulator
R32 series
01 =
G=
G thread
—=
NPTF thread
R=
MPT thread (Asia)
3/4
(32 & 42 series)
08 =
1
(42 series)
NOTE: All regulators with G
and R thread
ANSI SYMBOL
(relieving)
1/8
(12 & 14 series)
06 =
Thread
Regulator
R42 series
GL
Port Size
Regulator
R12 series
R22 =
R42 =
03
Regulator
Execution
Series
R12 =
G
Version
X=
Options
G=
Gauge (R thread)
G2 =
Gauge with adjustable
Range (R thread)
H* =
0 to 14 bar output
(22, 32 & 42 series)
I=
0 to 1.7 bar output
L=
0 to 4 bar output
P=
Incl. panel mount nut
S=
Steel T Handle (42 series)
T=
Internal hex nut (instead of adjustment knob) (14 & 22 series)
Note: „H“spring comes standard with Steel
„T“ Handle
ATEX 94/9/EG
*only used for ATEX version
ANSI SYMBOL
(non relieving)
ANSI SYMBOL
(relieving)
MR Series
R Series
NON-RISING ADJUSTMENT KNOB
MAIN SPRING
RELIEF
ORIFICE
CONTROL
CHAMBER
LARGE DIAPHRAM
(for Piston „Style P“)
PANEL MOUNT
THREADS
ASPIRATOR
SUPPLY
PRESSURE
ANSI SYMBOL
(non relieving)
REDUCTED
PRESSURE
NON-RISING ADJUSTMENT KNOB
FEATURES
• High flow in compact size
• Locking adjustment knob
• Four different pressure ratings available
• Includes screws and o-rings for modular
connection
• Standard output pressure 0 to 9 bar
MAIN
SPRING
PANEL MOUNT
THREADS
CONTROL
CHAMBER
RELIEF
ORIFICE
VALVE
SPRING
BRASS
VALVE
PISTON
VALVE
VALVE
SPRING
Order example: R22RG03GL
This is a R22 series relieving regulator. The ports are G 3/8. The regulator is equipped with a gauge. It has a pressure
range from 0 to 4 bar.
658
www.numatics.com
R22
Air Preparation
Technical Data
Series
Port Size
Temperature
Range [°C]
Max. Pressure
[bar]
Housing
Material
Weight
approx. [kg]
4 to 50
14
Aluminium
0.110
4 to 50
17
Zinc
0.300
4 to 50
17
Zinc
0.270
4 to 50
14
Aluminium
0.310
4 to 50
14
Aluminium
0.620
4 to 50
17
Aluminium
1.950
1/8
R12 series
1/4
1/8
R14 series
1/4
1/8
MR14 series
1/4
1/4
R22 series
3/8 & 1/2
R32 series
1/2 & 3/4
3/8
R42 series
1
For Flow rate Nl/min see diagrams on page 661
Internal Check Valve
The 22, 32 and 42 Series are offered with an optional internal check valve. This allows the regulator to function between a
valve and cylinder and not be damaged by the constant change in direction of flow. Excellent for applications where multiple
pressures are required from one supply valve.
The 14, 22, 32 and 42 Series are offered with an optional Piston Operator. A Piston Regulator will achieve extremely high
cycle rates with limited wear. Ideal for applications where immediate flow is required. It is standard on the Internal Check
Regulator.
NOTE: If a reduced or stabilized pressure is necessary downstream of the manifold regulator, a standard regulator (R14 series) must be used
after the manifold regulator.
Regulators Series 12
Order
Code
Port
size
Flow (NL/min) at
2 Bar
4 Bar
6 Bar
Order
Code
Port
size
2 Bar
4 Bar
6 Bar
1/2
2830
4110
4390
3/4
2830
4110
4390
R12RG01
1/8
85
230
285
R32RG04
R12RG02
1/4
115
255
285
R32RG06
Order
Code
Port
size
R14RG01
1/8
R14RG02
1/4
Flow (NL/min) at
Flow (NL/min) at
Order
Code
Port
size
2 Bar
4 Bar
6 Bar
1420
R42RG06
3/4
8200
8750
9150
1420
R42RG08
1
8200
8750
9150
2 Bar
4 Bar
6 Bar
Flow (NL/min) at
Order
Code
Port
size
R22RG02
R22RG03
R22RG04
Flow (NL/min) at
2 Bar
4 Bar
6 Bar
1/4
1135
1415
1840
3/8
1700
1980
2125
1/2
1700
1980
2125
www.numatics.com
659
Air Preparation
Piston Operator
Air Preparation
Notes
Reduced Pressure Adjustment
To adjust reduced pressure settings, lift knob and turn (clockwise to increase pressure setting or counter clockwise for lower
setting). With relieving type regulators, adjustment for lower reduced pressure follows adjustment of the screw. With nonrelieving regulators, adjustment for lower reduced pressure will not be reached until the reduced pressure system is „bled
off“ or until air flow starts.
Cleaning
Erratic regulator operation or loss of regulation is almost always due to dirt in the diaphragm area. To clean, shut off and
depressurize the air line and disassemble the regulator. Clean parts with household soap and blow out with compressed
air. When reassembling, make sure the disc assembly is firmly in place and the valve stems fits into the center hole of the
diaphragm assembly. Tighten cage slightly more than “hand tight“.
Regulator 14 series
Manifold Regulator MR14 series
Regulator 22 series
660
Regulator 32 series
www.numatics.com
Regulator 42 series
Air Preparation
Regulator 12 series
Air Preparation
12, 14, 22, 32 and 42 Series Regulator
Regulator 12 series
Regulator 14 series
R 1/8
gauge ports
38,1
62,8
R 1/8 gauge ports
72
38,1
9.5
Dimensions in mm
Regulator 22 series
Manifold Regulator MR14 series
R 1/8 gauge ports
MOUNTING HOLES
Ø .300 TYP.2 (Ø 7.6)
MOUNTING HOLES
Ø .200 TYP.2
(Ø 5.1)
Regulator 42 series
Regulator 32 series
3.9
(99)
8.19
(208)
R 1/4 gauge ports
MOUNTING HOLES
Ø .281 TYP.2
(Ø 7.2)
9.41
(239)
3.27
(83)
4.02
(102)
Steel T Handle Option
4.02
(102)
Air Preparation
R 1/4 gauge ports
R 1/4 gauge ports
www.numatics.com
MOUNTING HOLES
Ø .257 TYP.2
(Ø 6.5)
661
Air Preparation
FLEXIBLOK® • Pilot Operated Regulators
Applications
Pilot operated regulators are adapted for control by a remote or distant small pilot regulator. These models are ideal for
maximum capacity requirements in applications where standard models would not be readily accessible.
The regulator uses an 1/8 port located on the top of the unit to connect from the “out“ port of a pilot regulator. Pressuring of
the pilot port applies a force to the top diaphragm, causing the diaphragm assembly to move downward, which in turn opens
the main valve and allows air flow across the seat area. Downstream pressure is force applied to the upper diaphragm,
shifts the diaphragm assembly upward, causing the main valve to seat and revert to a no-flow condition.
R22
W
Series
Regulator
Execution
R22 series
regulator
R32 =
R32 series
regulator
R42 =
R42 series
regulator
03
GN
Port Size
Pilot operated
regulator
W=
(X)*
Options
02 =
1/4 (22 series)
G=
Gauge (G thread)
03 =
3/8 (22 series)
G2 =
04 =
1/2 (22 & 32 series)
Range (G thread)
06 =
3/4 (32 & 42 series)
N=
Non-relieving
08 =
1 (42 series)
Thread
UPPER NON- PILOT PORT
RELIEVING
DIAPHRAGM
G=
G thread
—=
NPTF thread
R=
MPT thread (Asia)
RELIEF ORIFICE
ANSI SYMBOL
RELIEF
HOLE
LOWER
DIAPHRAGM
CONTROL
CHAMBER
Features
• High flow in compact housing
SUPPLY
PRESSURE
REDACTED
PRESSURE
• Reduced pressure within 0.3 - 0.5 bar of pilot pressure
• Modular with the rest of the FLEXIBLOK® system
Valve Spring
Brass Spring
Order example: R22WG03GN
This is a non-relieving R22 Series pilot operated regulator. The port size is G 3/8. The regulator is equipped with
a gauge.
662
www.numatics.com
Air Preparation
R22 =
G
Air Preparation
Technical Data
Port
Size
Series
R22 series
R32 series
R42 series
Flow*
Nl/min at
2 bar
4 bar
6 bar
1/4
1133
1416
1840
3/8 & 1/2
1700
1983
2124
1/2 & 3/4
2832
4106
4390
3/4
on request
1
on request
Temperature
Range
[°C]
Primary
Pressure
max.
Pilot
Pressure
min.
Pilot
Pressure
max.
Housing
Material
Weight
approx.
[kg]
4 to 50
10.2 bar
1 bar
10.2 bar
Aluminium
0.250
4 to 50
10.2 bar
1 bar
10.2 bar
Aluminium
0.500
4 to 50
14 bar
---
---
Aluminium
1.750
*Flow rate at 7 bar initial pressure and 25 % Δp
Flow rates
Reduced pressure
Reduced pressure
Air Preparation
R32WG06 (32 Series Pilot Operated Regulator)
Air flow
Air flow
Reduced pressure
Air flow
www.numatics.com
663
Air Preparation
Notes
Installation
The springs and bonnet of the regulators are replaced by a pilot diaphragm assembly that operates the main diaphragm
assembly by moving a connecting bushing. A remote regulator is connected to the pilot port to control the pilot regulator.
Cleaning
depressurize the air line and disassemble the regulator. Clean parts with household soap and blow out with compressed air.
When reassembling, make sure the lower diaphragm disc assembly is firmly in place and the valve stem fits into the center
hole of the diaphragm assembly. Tighten the four screws on the top of the regulator “hand tight“.
Pilot operated regulator 32 series
Air Preparation
664
www.numatics.com
Air Preparation
Pilot Operated Regulators R22, R32 and R42 Series
R 1/8 gauge ports
R 1/4 gauge ports
MOUNTING HOLES
Ø.200 TYP.2
(Ø5.1)
MOUNTING HOLES
Ø.281 TYP.2
(Ø7.2)
Air Preparation
3.27
(83)
R 1/4 gauge ports
4.61
(117)
MOUNTING HOLES
Ø.257 TYP.2
(Ø 6.5)
4.02
(102)
4.02
(102)
1/8 Pilot Port
Dimensions in inch (mm)
www.numatics.com
665
Air Preparation
FLEXIBLOK® • Particulate Filter/Regulators
Applications
The integral part of the particulate filter/regulator (‘piggyback’) is a two station component designed to filter and regulate
compressed air when cost and space are of primary concern. As wet, dirty air enters, it immediately flows through the air
deflector, causing the air to move in a swirling motion. After condensed water is centrifugally removed, air passes through
the filter and into the regulator. The air pressure is systematically reduced and exits the housing as clean, dry air that is
ready to work at the specified pressure.
NOTE: see separate particulate filter and regulator pages for additional information.
Order Code: (example)
Air Preparation
Series
(Bowl Size)
PB
G
02
Execution of
Filter Element
QGP
Port Size
Options
Particulate filter/
Regulator with
0.04 l bowl
1/8 (12 & 14 series)
A=
Automatic drain (22,32 & 42 series)
B=
5 μm filter
element
(Standard)
01 =
P12 =
02 =
1/4 (12, 14 & 22 series)
C=
PB =
5 μm filter
element and
piston operator
3/8 (22 series)
P14 =
Particulate filter/
Regulator with
0.04 l bowl
03 =
(22, 32 & 42 series)
04 =
1/2 (22 & 32 series)
G=
Gauge (R thread)
06 =
3/4 (32 & 42 series)
G2 =
Range (R thread)
P22 =
Particulate filter/
Regulator with
0.11 l bowl
08 =
1 (42 series)
H* =
0 to 14 bar output
(only for metal bowl execution)
P32 =
Particulate filter/
Regulator with
0.25 l bowl
I=
0 to 1.7 bar output
P42 =
Particulate filter/
Regulator with
0.25 l bowl
NON RISING
ADJUSTMENT
KNOB
MAIN SPRING
RELIEF ORIFICE
Thread
G=
G thread
—=
NPTF thread
R=
MPT thread (Asia)
NOTE: All regulators with G and R thread have R threads
for the gauges.
PANEL MOUNT
THREADS
LARGE
DIAGHRAGM
LIQUID / PARTICLE
FREE REDUCTED
PRESSURE
WET SUPPLY
PRESSURE
BRASS VALVE
ASPIRATOR
TUBE
ANSI SYMBOL
L=
0 to 4 bar output
M=
(12 & 14 series)
M=
(22,32 & 42 series)
N=
Non-relieving
P** =
Q=
Metal manual drain (all series)
T=
Internal hex nut (14 or 22 Series)
T=
Tamper Resistant (42 Series)
S=
Steel T Handle (42 Series)
* H not compatible to option A
** P not 42 Series
Note: “H“ spring comes standard with
Steel “T“ Handle
VALVE SPRING
SINTERED
ELEMENT
TURBO-FLO AIR
DEFLECTOR
QUIET ZONE
BAFFLE
BOWL OPTIONS
• POLYCARBONATE
BOWL AND GUARD
• METAL BOWL
with SIGHT GLASS
WATER SUMP
Features
• 5 micron element standard
• Can be installed as individual or modular unit
• Non-rising knob
• Standard output pressure 0-9 bar
• Bowl seal held captive (22, 32 and 42 Series)
Order example: P14PBG02QGP
This is a Particulate filter/Regulator, P14 series, with 5 μm filter element and piston. The port size is G 1/4. The Particulate
filter/Regulator is equipped with a metal manual drain and a gauge. A panel mount nut is part of the set.
666
www.numatics.com
P14
Air Preparation
Technical Data
Series
Material of Housing
12 series
Aluminium
14 series
Zinc
22 series
Aluminium
32 series
Aluminium
42 series
Aluminium
Bowl Execution*
Order
Options
Polycarbonate
without
M
Polycarbonate
without
M
Polycarbonate
without
M
C
Polycarbonate
without
M
C
Polycarbonate
without
M
C
Temperature
Range
[°C]
4 to 50
4 to 50
4 to 50
4 to 65
4 to 50
4 to 65
4 to 50
4 to 50
Max. Pressure
[bar]
Weight
approx.
[kg]
10
0.150
14
0.160
10
0.340
14
0.370
10
0.410
14
0.680
17
0.550
10
0.820
14
1.340
17
1.060
10
2.290
14
2.790
17
2.490
* see page 692
Flow Rates
Reduced pressure
Air Preparation
P14BG02 (5 micron particulate)
Reduced pressure
Air flow
Air flow
Reduced pressure
Reduced pressure
Air flow
Air flow
Reduced pressure
Air flow
www.numatics.com
667
Air Preparation
Notes
Maintenance
expel contents of bowl before it reaches the level of the lower baffle
Filter cleaning
Element Replacement
Elements should be replaced after a pressure drop of 10 PSID has been reached or after 1 year, whichever occurs first.
Regulator Cleaning
hole of the diaphragm assembly. Tighten cage slightly more than “hand tight“.
14 Series Particulate Filter/Regulator
22 Series Particulate Filter/Regulator 32 Series Particulate Filter/Regulator 42 Series Particulate Filter/Regulator
668
www.numatics.com
Air Preparation
Air Preparation
12 Series Particulate Filter/Regulator 14 Series Particulate Filter/Regulator 22 Series Particulate Filter/Regulator
38,1
63,5
38,1
184
9,5
R 1/8
gauge
ports
R 1/8 gauge ports
R 1/8
gauge ports
MOUNTING HOLES
Ø 0.200 TYP.2
(Ø 5.1)
MOUNTING HOLES
Ø 0.180 TYP.2
(Ø 4.6)
Dimensions in mm
R 1/4 gauge ports
MOUNTING HOLES
Ø o.281 TYP.2
(Ø 7.2)
3.9
(99)
18.62
(473)
4.02
(102)
4.02
(102)
17.4
(442)
3.27
(83)
Air Preparation
Steel T Handle
Option
R 1/4 gauge ports
MOUNTING HOLES
Ø o.281 TYP.2
(Ø 7.2)
www.numatics.com
669
Air Preparation
FLEXIBLOK® • Coalescing Filter/Regulators
Applications
The Numatics C Series Coalescer/Regulator is a two station point of use air preparation system designed to provide superior
filtration and regulation in one compact housing.
The C Series combines a multiple support cartridge style borosilicate glass element with a pilot balanced regulator to assure
the maximum performance of downstream components.
Available with four different element grade choices, the C Series Coalescer/Regulator can be outfitted to attack and remove
the exact type of contamination that is critical to a specific application.
D
Serie
Bowl Size
Filter element
Coalescing filter
with 0.04 l bowl
C14 =
Coalescing filter
with 0.04 l bowl
C22 =
Coalescing filter
with 0.11 l bowl
C32 =
Coalescing filter
with 0.25 l bowl
C42 =
Coalescing filter
with 0.25 l bowl
C=
G
0.7 micron coarse
coalescing filter, blue
0.3 micron fine
coalescing filter, green
(standard)
E=
0.01 micron ultrafine
coalescing filter, red
NON-RISING
ADJUSTMENT
KNOB
MAIN SPRING
RELIEF ORIFICE
Vapor adsorber
1/8 (12 & 14 series)
02 =
1/4 (12, 14 & 22 series)
03 =
3/8 (22 series)
04 =
1/2 (22 & 32 series)
06 =
3/4 (32 & 42 series)
G=
Gauge (R thread)
08 =
1 (42 series)
H* =
0 to 14 bar output
(only for metal bowl execution)
I=
0 to 1.7 bar output
LARGE DIAPHRAGM
OIL/WATER
AEROSOL
FREE
REDUCED
PRESSURE
A=
Automatic drain
(22, 32 & 42 series)
C=
(22, 32 & 42 series)
D=
3 micron, internal pleated filter
L=
0 to 4 bar output
M=
(12 & 14 series)
M=
(22, 32 & 42 series)
N=
Non-relieving
P=
G thread
Q=
Metal manual drain
—=
NPTF thread
S=
Steel T Handle (42 Series)
R=
MPT thread (Asia)
T=
Internal hex nut
(instead of adjustment knob)
T=
Tamper Resistant
(42 Series only)
Thread
G=
BRASS VALVE
BOROSILICATE
GLAS ELEMENT
Optionen
01 =
PANEL MOUNT
THREADS
ASPIRATOR
TUBE
AEROSOL
CONTAMINATED
HIGH
PRESSURE AIR
AC
Port size
D=
F=
03
VALVE SPRING
H* not compatible to option A
P* not Series 42
ANSI SYMBOL
DUAL SUPPORT
CORE
DRAIN LAYER
(element grade is
identified by color)
OIL SUMP
BOWL OPTIONS
• POLYCARBONATE
BOWL AND GUARD
• METAL BOWL
with SIGHT GLASS
NOTE: All regulators with G and R thread have R threads for
the gauges.
Note: “H“ spring comes standard with
Steel “T“ Handle
Features
• 4 convenient sizes in 5 different ports
• Cartridge element design
• Inner/outer support cores prevent element from crushing in
either flow direction
• Connects easily to FLEXIBLOK® modular system
• Can be installed as individual or modular unit
• Four element grades available
• Standard output pressure 0-9 bar
Order example: C22DG03AC
This is a Coalescing Filter/Regulator, C22 series, equipped with a 0.3 micron coalescing filter. The port size is G 3/8.
It has an automatic drain and a CircleVision™ bowl with 0.11 l content.
670
www.numatics.com
Air Preparation
C12 =
C22
Air Preparation
Technical Data
Series
Material of Housing
C12 series
Aluminium
C14 series
Zinc
C22 series
Aluminium
C32 series
C42 series
Aluminium
Aluminium
Bowl Execution*
Order
Options
Polycarbonate
without
M
Polycarbonate
without
M
Polycarbonate
without
M
C
Polycarbonate
without
M
C
Polycarbonate
without
M
C
Temperature
Range
[°C]
4 to 50
4 to 50
4 to 50
4 to 65
4 to 50
4 to 65
4 to 50
4 to 50
Max.
Pressure
[bar]
Weight
approx. [kg]
10
0.160
14
0.170
10
0.350
17
0.380
10
0.420
14
0.730
14
0.550
10
0.670
14
1.160
14
0.870
10
2.290
14
2,790
17
2.490
* see page 692
Recommended Uses of Filter Elements
C grade element, identified by its blue drain layer, removes over 99.9% of 0.7 μm and larger particles. For large amounts of water, rust, pipe
scale, and liquid hydrocarbons. Excellent for environments that have severe contamination. Can be used for lubricated or ‘dry’ systems. Ideal
for mainline filtration of plant air.
D grade element, identified by its green drain layer, removes over 99.9% of 0.3 μm and larger particles. It suits excellent for cylinders or valves
- especially when the circuit is being run without lubrication (‘dry’). Excellent filter for desiccant or regenerative style dryers.
F grade element, identified by its white drain layer, is an adsorbing filter that utilizes activated carbon to capture hydrobarbon vapor and deodorize compressed air. Typically it is used to protect worker environments, food and drug applications, breathing air, and instrumentation for
analytical instruments. Life expectancy is approximately 3 months at rated flow. Adsorbers must be preceded by a coalescing filter.
Prefilter Option - Suffix ‘D’
Models using the C, D, or E grade elements can be equipped with an optional 3 micron internal prefilter. The prefilter provides additional protection for the fine borosilicate fibers. Ideal for the removal of high levels of solid contamination.
Flow Rates
BAR
C14DG02 (0.3 micron coalescer)
Reduced pressure
Reduced pressure
Air flow
Air flow
BAR
Air flow
Reduced pressure
Reduced pressure
Reduced pressure
Air flow
www.numatics.com
Air flow
671
Air Preparation
E grade element, identified by its red drain layer, removes over 99.9% of 0.01 μm and larger particles. This filter provides oil-free air for instrumentation, blow molding, food and drug packaging, electronics applications, and other applications requiring max. contamination removal.
Air Preparation
Notes
Maintenance
expel contents of bowl before it reaches the level of the lower baffle
Filter cleaning
Element Replacement
Elements should be replaced after a pressure drop of 10 PSID has been reached or after 1 year, whichever occurs first.
Regulator Cleaning
hole of the diaphragm assembly. Tighten cage slightly more than “hand tight“.
14 Series Coalescing Filter/Regulator
22 Series Coalescing Filter/Regulator 32 Series Coalescing Filter/Regulator 42 Series Coalescing Filter/Regulator
672
www.numatics.com
Air Preparation
Air Preparation
12, 14, 22, 32 and 42 Series Coalescing Filter/Regulators
38,1
63,5
38,1
184
9,5
R 1/8
gauge ports
R 1/8
gauge ports
22 Series Coalescing Filter/Regulator 32 Series Coalescing Filter/Regulator 42 Series Coalescing Filter/Regulator
3.9
(99)
18.62
(473)
17.4
(442)
R 1/4 gauge ports
1/8 gauge ports
MOUNTING HOLES
Ø 0.281 TYP.2
(Ø 7.2)
MOUNTING HOLES
Ø 0.200 TYP.2
(Ø 5.1)
4.02
(102)
4.02
(102)
3.27
(83)
Steel T Handle
Option
R 1/4 gauge ports
www.numatics.com
MOUNTING HOLES
Ø 0.281 TYP.2
(Ø 7.2)
673
Air Preparation
Dimensions in mm
Air Preparation
FLEXIBLOK® • Lubricators
Applications
Usually mounted third in the FRL Series, the lubricator is designed to inject oil aerosols into the airstream of a pneumatic
circuit. As air flows from the regulator, some air is diverted from the main orifice and is allowed to flow through the fill under
pressure bleed assembly and pressurize the bowl. This forces oil up the siphon tube past a flow check and into the integral
valve/sight dome. The oil film then drops through the valve and into the atomization chamber at a rate that is automatically
proportional to the air flow. This virtually eliminates the need for readjustment.
The Numatics lubricator can begin delivering lubrication at flows less than 55 Nl/min.
Regulator
Execution
L12 =
Lubricator with
0.04 l bowl
L14 =
Lubricator with
0.04 l bowl
L22 =
Lubricator with
0.11 l bowl
L32 =
Lubricator with
0.25 l bowl
TAMPER RESISTANT
OIL FEED
ADJUSTMENT
L=
Port Sizes
Standard lubricator
Thread
G=
G thread
—=
NPTF thread
R=
MPT thread (Asia)
Options
01 =
1/8 (12 & 14 series)
C=
(22, 32 & 42 series)
02 =
1/4
(12; 14 & 22 series)
K=
Drain on bowl
03 =
3/8 (22 series)
M=
04 =
1/2 (22 & 32 series)
(12 & 14 series)
06 =
3/4 (32 & 42 series)
M=
(22, 32 & 42 series)
08 =
1 (42 series)
ATOMIZING
CHAMBER
ATOMIZED
AIR
ANSI SYMBOL
NON-LUBRICATED
AIR
FILL UNDER
PRESSURE BLEED
ASSEMBLY
MECHANICAL
BY-PASS
Features
SIPHON TUBE
OIL RESERVOIR
BOWL OPTIONS
• 4 convenient sizes with 5 different ports
• Lubrication to begin at less than 55 Nl/min
• Can be filled under pressure (22, 32 and 42 series)
• Tamper-resistant knob standard
• Can be mounted as individual or modular unit
• Atomizing chamber develops longer life aerosols
• POLYCARBONATE
BOWL AND GUARD
• METAL BOWL
with SIGHT GLASS
Order example: L12LG01K
This is a L12 series lubricator with a 0.04 l polycarbonate bowl. Port size is G 1/8. It is equipped with an drain on bowl.
674
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Air Preparation
Series
Air Preparation
Technical Data
Series
Material of Housing
L12
series
Aluminium
L14
series
Zinc
L22
series
Aluminium
L32
series
Aluminium
L42
series
Aluminium
Bowl Execution*
Order
Option
Polycarbonate
without
M
Polycarbonate
without
M
Polycarbonate
without
M
C
Polycarbonate
without
M
C
Polycarbonate
without
M
C
Temperature
Range
[°C]
4 to 50
4 to 50
4 to 50
4 to 65
4 to 50
4 to 65
4 to 50
4 to 50
Max. Pressure
[bar]
Weight
approx. [kg]
10
0.100
14
0.120
10
0.270
17
0.300
10
0.300
14
0.580
17
0.400
10
0.650
14
1.160
17
0.830
10
1.680
14
2.180
17
1.880
* see page 692
The proper lubrication of air tools, valves, cylinders, motors, etc. requires the use of an oil that is specifically recommended
for use in air line lubricators. An air line lubricant is often subjected to very adverse conditions - high temperatures, dirty
air, and oxidation caused by flowing air are just a few. Pneumatic devices are likely subjected to these same conditions in
addition to sitting idle for long periods of time. Unless the oil has superior oxidation stability and high film strength, it will blow
off the surfaces to be oiled leaving a tacky residue known as ‘varnish’.
An important criterion is viscosity. If an oil is too heavy, it will not be atomized and carried downstream to the component
requiring lubrication. Often it will reclassify in the pipe. While it is impossible to guarantee the success of any lubricating oil
because of the variables, oils having the following characteristics usually perform quite well:
• Viscosity: 7 - 21 cST/20 °C
• Aging resistance (DIN 51587): NZ 1000 h <1
• Anti-foaming
• Compatible with NBR rubber
• Aniline range: 88 - 90 °C
Many good lubricants are available. Consult your Numatics representative for his recommendations.
L14LG02 (14 Series Lubricator)
L14 series
L22 series
L32 series
L42 series
Flow*
Nl/min
1/8
566
1/4
991
1/8
—
1/4
—
1/4
1133
3/8
1982
1/2
2832
1/2
3115
3/4
4248
3/4
—
1
—
Pressure drop
L12 series
Port
Size
Air flow
*Flow at 7 bar initial pressure and 0.3 bar Δp
Air flow
Air flow
Pressure drop
Series
Pressure drop
Flow Rates
Pressure drop
Flow Rates
www.numatics.com
Air flow
675
Air Preparation
Finding the Proper Lubricant (see Operatig Instructions Compressed Air)
Air Preparation
Notes
Filling
22 and 32 Series lubricators may be filled while under pressure and without shutting down equipment. An oil can with a
long spout must be used in order to fill through the fill port. Slowly remove fill plug and insert tip of spout to bottom of fill port
recess or oil blow back may occur. Fill to within 1“ from the top of the bowl. Lubricators may also be filled throgh the button
head fill.
Adjustment
To adjust oil drip rate, turn on the air, start flow, and set knob to obtain the desired drip rate (visible through the sight dome).
As a start, one or two drops per minute is suggested, correct lubrication being a matter of experience and demand. Clockwise rotation of knob decreases oil feed rate. To check lubrication, hold thumbnail or a mirror near the equipment exhaust.
A heavy film indicates over-lubrication and the drip rate should be reduced by turning the knob to a lower setting.
Maintenance
If both air and oil are kept clean and the oil level never allowed below the end of the siphon tube in the bowl, the lubricator
should provide long, unattended service. When oil stops dripping through the sight dome, irrespective of knob adjustment,
it is indicative of necessary cleaning.
Cleaning
It is not necessary to remove the lubricator from the line to clean. First, depressurize and disassemble the unit. In most cases, cleaning is only needed in the oil metering area. Pull off the adjusting knob and unscrew the sight dome assembly, then
remove the inner drip spout and clean with household soap. Plastic bowls must be cleaned with household soap only.
14 Series Lubricator
676
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Air Preparation
Air Preparation
Series 12, 14, 22, 32 and 42 Lubricator
36,1
36,1
163
Dimensions in mm
Air Preparation
13.27
(337)
3.27
(83)
4.02
(102)
4.02
(102)
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677
Air Preparation
FLEXIBLOK® • Solenoid Soft Start / Solenoid Quick Exhaust Valves
Applications
The S22C, S32C and S42C valves combine the gradual filling feature of an auto pilot soft start with the added features of a solenoid quick
exhaust valve. Upon energizing the solenoid, pilot pressure is applied to the top of the spool, shifting the spool downward and closing the
exhaust port. Pilot pressure is also applied to the shuttle valve, opening it, and allowing supply air to be metered downstream through the
metering valve. When downstream pressure reaches approximately 60 % of supply pressure, the spool opens the main valve, allowing gull
flow. When the solenoid is de-energized pilot pressure is removed, causing the spool to retract and opening the exhaust port. Downstream
pressure then exhausts through the exhaust port. The shuttle valve also reseats, cutting off supply pressure.
The S22E,S32 and S42E Solenoid Quick Exhaust Valves are high flow, high exhaust, normally closed, 3-ported, 2-position directional
control shut-off valves which increases safety for machine operators. When the solenoid is energized, inlet air is applied to the top of the
spool. The spool shifts downward, sealing the exhaust port and pushing down and opening the main valve, allwoing full flow downstream.
When the solenoid is de-energized, air is cut from the spool, allowing the springs to retract and the spool and main valve to return to their
normally closed positions, thus rapidly exhausting all downstream air. The bottom exhaust port is tapped to allow for muffler installation.
The 14 Series can be connected to S22C and to S22E via Adapter Plate AP14-22 (see page 621)
C
Air Preparation
Series
S14 =
14 series
S22 =
22 series
S32 =
32 series
S42=
42 series
G
04
Execution
(X)*
0
Solenoid Soft Start
Quick Exhaust Valve
(22 & 32 series)
E=
Solenoid
Quick Exhaust Valve
01 =
1/8 (14 series)
02 =
1/4 (14 & 22 series)
03 =
3/8 (22 series)
04 =
1/2 (22 & 32 series)
06 =
3/4 (32 series)
08 =
1 (42 series)
0=
Options
E=
110 V, 50-60 Hz
F=
230 V, 50-60 Hz
J=
24 V, 50-60 Hz
K=
24 VDC
G thread
G2 =
scala 0 to 10 bar
M=
With silencer (metal)
mounted
NPTF thread
N=
No manual override
MPT thread (Asia)
S=
With silencer (hexagonal collar) mounted
Solenoid Quick Exhaust Valves (E)
MANUAL
OVERRIDE
SOLENOID
SOLENOID
ANSI SYMBOL
ANSI SYMBOL
METERING
VALVE
OUTLET
MAIN
VALVE
EXHAUST
PORT
With gauge mounted
0 to 10 bar
R=
SLIDE
LOCKOUT
VALVE
INLET
G=
—=
Solenoid Soft Start Quick
Exhaust Valves (C)
SPOOL
Solenoid according to 22 mm
type
Voltage
Thread
MANUAL
OVERRIDE
GM
Electrical
Connection
Port Size
C=
G=
BE
MAIN
VALVE
SPRING
SLIDE
LOCKOUT
VALVE
Features
• Lockout feature prevents unauthorized pressurization of
system
• Standard manual override (or with no manual
override option)
• Low-wattage coil prevents high-temperatures
• High exhaust capacity for quick depletion of
pressure
• High inlet to outlet flow capability
• Connects easily to FLEXIBLOK® Modular system
• Incorporated metering valve controls how quickly
downstream pressure is reached, which controls the slow
start feature (S22C / S32C / S42C)
SPOOL
INLET
OUTLET
MAIN
VALVE
EXHAUST
PORT
MAIN
VALVE
SPRING
Order example: S32CG04BE0GM
This is a Solenoid Quick Exhaust Soft Start Valve. Port size is G 1/2. The solenoid magnet (22 mm) is driven with 110 V,
50-60 Hz. Equipped with a mounted silencer and a gauge, pressure range 0 to 11 bar.
678
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S32
Air Preparation
Technical Data
Series
Port
Size
CV
In-Out
CV
Out-Exh
Exhaust
Port
Gauge
Tap
Temperature
Range
°C
Input
Pressure
max.
Operational
Pressure
min.
Housing
Material
Weight
approx.
[kg]
S22C
1/4
3/8
1/2
2
2.87
3.62
1.2
1.38
1.32
1/2
1/8
4 to 50
10 bar
4 bar
Aluminium
0.430
S32C
1/2
3/4
5.24
6.47
3.01
3.14
1/2
1/4
4 to 50
10 bar
4 bar
Aluminium
0.710
S42C
3/4
1
7,5
8,0
5,0
5,0
3/8
1/4
4 to 50
10 bar
1,38
Aluminium
1.97
S14E
1/8
1/4
1.15
1.55
1.10
1.10
1/8
10-32
UNF
4 to 50
10 bar
2.76 bar
Aluminium
0.570
S22E
1/4
3/8
1/2
2
2.87
3.62
1.2
1.38
1.32
1/2
1/8
4 to 50
10 bar
2.45 bar
Aluminium
0.530
S32E
1/2
3/4
5.24
6.47
3.01
3.14
1/2
1/4
4 to 50
10 bar
2.45 bar
Aluminium
0.790
S42E
3/4
1
7,5
8,0
5,0
5,0
3/4
1/4
4 to 50
10 bar
1,38
Aluminium
1,56
S22CG06B & S22EG06B (22 Series Solenoid Quick Exhaust/
Quick Exhaust Soft Start Valve)
Air flow
Air Preparation
Pressure drop
Pressure drop
S14EG04B (Serie 14 Solenoid Quick Exhaust Valve)
Air flow
6 bar 7 bar
Pressure drop
Pressure drop
4 bar
Nl/min
600
1200
1800
2400
3000
3600
4200
4800
Air flow
Air flow
Notes
Disassembly
We do not recommend the disassembly of the Solenoid Soft Start outside of the factory except by trained, qualified individuals. There are no serviceable components inside the unit.
Maintenance
The only serviceable components are located outside of the unit; the muffler (if equipped), the solenoid, and the plug. These
components may be replaced if necessary.
www.numatics.com
679
Air Preparation
Solenoid Quick
Exhaust Valves Serie 14
Solenoid Soft Start / Solenoid Quick
Solenoid Soft Start / Solenoid Quick
NOTE!
For security reasons the solenoid may not be turned.
It must be mounted as shown here.
Solenoid Quick Exhaust Valve
S14E
Solenoid Quick Exhaust Valve S22E
Solenoid Quick Exhaust Soft Start Valve
S22C
10-32 UNF
gauge ports
MOUNTING HOLES
Ø 0.200 TYP.2
(Ø 5.1)
Solenoid Quick Exhaust Valve S32E
Solenoid Quick Exhaust Soft Start Valve
S32C
1/8 gauge ports
1/4 gauge ports
MOUNTING HOLES
Ø 0.200 TYP.2
(Ø 5.1)
MOUNTING HOLES
Ø 0.281 TYP.2
(Ø 7.2)
4
(102)
7.4
(188)
.49
(12)
1/4 gauge ports
4.00
(102)
MOUNTING HOLES
Ø 0.257 TYP.2
(Ø 6.5)
4.00
(102)
3.4
(86)
.63
2.47 (16)
(63)
2.00
(51)
3.26
(83)
3.20
(81)
680
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Air Preparation
Please order solenoids separately!
Air Preparation
FLEXIBLOK® • Accessories for Solenoid Soft Start / Solenoid Quick Exhaust Valves
Solenoids with Plugs for Connectors according to 22 mm type
Solenoids
Weight
Order
Voltage
Power Consumption
Option
L approx. [kg]
Code
24 VDC, 3.35 Watt
K
0.100
226-749
24V/50-60 Hz; 10/7 VA
J
0.100
237-568
110V/50-60 Hz; 10/7 VA
E
0.100
237-569
230V/50-60 Hz; 10/7 VA
F
0.100
237-570
Incl. screws and gaskets
Gauge with Center Back Mount
Option G
Option G
Technical Data and Dimensions [mm]
Series
Pressure
Range
[bar
214-152
S22
0 to 4
214-153
S22
0 to 10
214-149
S32
0 to 4
214-148
S32
214-150
S32
A
Ø
B
C
D
26
42
R 1/8
40.0
26
42
R 1/8
50.0
26
44
R 1/4
0 to 10
50.0
26
44
R 1/4
0 to 21
50.0
26
44
R 1/4
40.0
Application
Solenoid Soft Start and
Solenoid Quick Exhaust
Valve
A
Gauges with adjustable Scale
B
214-274
S22
0 to 10
40.0
28
47
R 1/8
214-275
S32
0 to 10
50.0
30
52
R 1/4
214-276
S32
0 to 4
50.0
30
52
R1/4
214-277
S32
0 to 16
50.0
30
52
R1/4
214-278
S22
0 to 4
40.0
28
47
R1/8
214-279
S22
0 to 16
40.0
28
47
R1/8
C
Air Preparation
Order
Code
D
Note: Gauges with adjustable Scale in Version G-Thread on request
Option G2
Silencer Metal or Hexagonal Collar Option M or S
Metal Muffler
M.MB
Silencer with
Hexagonal Collar
SE...S
Option M
Option S
Order
Code
Series
A
B
C
CH
Application
SE25S
S14E
G 1/4
8.0
32.0
16
SE50S
S22 & S32
G 1/2
11.0
53.0
24
Solenoid Quick Exhaust Valve and Solenoid Quick Exhaust Soft Start Valve
M2MB
S14
44.0
39.0
14.0
—
M4MB
S22 & S32
69.0
61.0
22.0
—
Solenoid Quick Exhaust Valve and Solenoid Quick Exhaust Soft Start Valve
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681
Air Preparation
FLEXIBLOK® • Accessories für Solenoid Soft Start / Solenoid Quick Exhaust Valves
Connector to Industrial Standard 22 mm
Connection cable with PG 9 fitting
Connection cable 2 m
with 2 m cable
Nominal
Voltage
Switching
mode
diagr.
Color
Switch-Off
Voltage
A
B
C
D
E
F
G
LWeight
appr. [kg]
Order
Code
grey
not limited
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-363
with PG 9 fitting
to 250 V
—
—
to 250 V
—
—
black
not limited
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-364
10-50 V
LED red
"a"
transparent
not limited
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-391
10-30 V
LED red + Varistor
"b"
transparent
65 V
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-392
70-250 V
LED red
"a"
transparent
not limited
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-393
70-250 V
LED red + Varistor
"b"
transparent
440 V
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-394
10-30 V
LED green + Varistor
"b"
transparent
65 V
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-400
10-50 V
LED green
"a"
transparent
not limited
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-401
70-250 V
LED green
"a"
transparent
not limited
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-402
70-250 V
LED green + Varistor
"b"
transparent
440 V
28.0
49.0
30.0
21.0
11.0
6.0
8.5
0.020
230-403
with 2 m cable
bis 250 V
—
—
black
not limited
30.0
44.0
28.0
21.5
11.0
6.0
8.5
0.200
230-408
LED yellow + Varistor
"b"
black
65 V
30.0
44.0
28.0
21.5
11.0
6.0
8.5
0.200
230-409xxm
110 V
"b"
black
260 V
30.0
44.0
28.0
21.5
11.0
6.0
8.5
0.200
230-410
220 V
"b"
black
470 V
30.0
44.0
28.0
21.5
11.0
6.0
8.5
0.200
230-411
24 V
xxm = add the required cable length in m (e. g. 230-409-05m), standards are: 2, 5 and 10 mxx
Wiring diagram "a"
682
Wiring diagram "b"
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Air Preparation
with PG 9 fitting
for cable with Ø 6 to Ø 8 mm
Air Preparation
FLEXIBLOK® • 14-to-22 Series Quick Exhaust Adapter
Applications
The 14-to-22 Series Quick Exhaust Adapter allows a 14 Series FRL assembly to be connected to a 22 Series Solenoid
Soft Start Quick Exhaust Valve, in applications where a Quick Exhaust Valve is needed.
Order Code
Description
AP14-22
14 to 22 Series Adapter Plate
AP14-22 shown with VS14-02 (not included),
C14D-02 (not included),
and S22C-02AELM (not included)
www.numatics.com
683
Air Preparation
Using the adapter, two differently-sized components connect directly together. The adapter avoids flow loss and structural
integrity is kept intact.
Air Preparation
FLEXIBLOK® • Accessories
Shut-Off Service Valve VS42 Series
•
•
Rugged all metal design
Placed 1st. in an air preparation assembly.
To be used as a service valve
Note: Recommended to be used with quick exhaust lockout valve.
Specifications
C
42 Series
Temperature Range [°C]
4 to 50
14
Weight approx. [kg]
2.250
A
Max. Pressure [bar]
ANSI SYMBOL
Flow Ratings [CV]
Type
IN/OUT
VS42G06
11.5
OUT/EXH
1
VS42G08
12.5
1
B
A
B
C
236.0
102.0
83.0
B
Dimensions [mm]
VS
42
G
08
Port Size
Type
VS =
Shut-Off Service Valve
06 =
3/4
08 =
1
G=
G - thread
—=
NPTF - thread
R=
PT - thread or MPT (Asia)
Series
42 =
Thread
VS42 Series
Air Preparation
How to Order: (example)
684
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Air Preparation
Quick Exhaust Lockout Valve MVL42 / MVT42 Series
•
•
Rugged all metal design
Placed last in an air preparation assembly.
To be used as a system quick exhaust valve.
Specifications
42 Series
Temperature Range [°C]
4 to 50
Max. Pressure [bar]
17
Weight approx. [kg]
2.250
Flow Ratings [CV]
IN/OUT
11.5
OUT/EXH
9
MVL42G08Y
12.5
10
MVT42G06Y
11.5
9
MVT42G08Y
12.5
10
A
Type
MVL42G06Y
ANSI SYMBOL
Dimensions [mm]
B
C
279.0
102.0
83.0
C
B
B
A
How to Order: (example)
Options
Type
MVL =
Standard
MVT =
Slo-Start™ Feature
Y=
Without Options
AY =
Metal Muffler (ie MVL42G08AY)
BY =
Scissor Loclout (ie MVL42G08BY)
Series
42 =
Air Preparation
MVL 42 G 08 Y
Port Size
42 Series
06 =
3/4
08 =
1
G=
G - thread
—=
NPTF - thread
R=
PT - thread or MPT (Asia)
Thread
Repair kit for Shut Off Valve
Order Code
Series
Remark
RKSV12
12
incl. Slide and 2 O-rings
RKSV14
14
incl. Slide and 2 O-rings
Repair kit for 22 & 32 series not available
Padlocks for Shut Off Valve
Standard Padlock
Order Code
Series
A
[mm]
B
[mm]
VSL01
12
16.0
67.0
VSL02
22, 32 & 42
38.0
80.0
Scissor Lock
Order Code
Series
A
approx. [mm]
VB-1
22, 32 & 42
113.0
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685
Air Preparation
Shut-Off Valve
Applications
The FLEXIBLOK® Shut-Off Valve is an easy and inexpensive way to add shut off capability to an FRL. The valve includes a
lockout feature designed for a padlock to prevent unauthorized downstream pressurization during maintenance. The shut
off valve is usually mounted first in the assembly.
Max. inlet pressure: 14 bar
The Shut Off Valve has a built-in soft start function. This avoids damages in pneumatics systems which could be caused
by too fast pressure rising.
VS12 pictured
Features
• Soft-Start function
• Lockout feature prevents unauthorized
pressurization of system
• Easy modular connection
• Can be used as individual component
A
C
D
Features
VS14 to VS42 pictured
• Three convenient sizes
• Soft-Start function
• Lockout feature prevents unauthorized
pressurization of system
• Easy modular connection
• Can be used as individual component
Version
X=
ATEX 94/9/EG
*only used for ATEX version
Order Code
Thread
Series
G
NPTF
R
VS12G01
VS12-01
VS12R01
VS12G02
VS12-02
VS12R02
VS14G01(X)*
VS14-01(X)*
VS14R01(X)*
VS14G02(X)*
VS14-02(X)*
VS14R02(X)*
VS22G02(X)*
VS22-02(X)*
VS22R02(X)*
VS22G03(X)*
VS22-03(X)*
VS22R03(X)*
VS22G04(X)*
VS22-04(X)*
VS22R04(X)*
VS32G04(X)*
VS32-04(X)*
VS32R04(X)*
VS32G06(X)*
VS32-06(X)*
VS32R06(X)*
VS42G06(X)*
VS42-06(X)*
VS42R06(X)*
VS42G08(X)*
VS42-08(X)*
VS42R08(X)*
686
Port
Size
Material
Input
Pressure
A
B
C
D
25.0
38.0
32.0
19.0
41.0
41.0
41.0
76.0
50.0
55.0
47.0
79.0
57.0
76.0
65.0
107.0
83.0
102.0
122.0
236.0
max. bar
12
14
1/8
1/4
1/8
1/4
Aluminium
Zinc
1/4
22
3/8
42
1/2
3/4
3/4
1
13.7
13.7
Aluminium
1/2
32
13.7
13.7
13.7
13.7
Aluminium
Aluminium
www.numatics.com
13.7
13.7
13.7
Air Preparation
B
Air Preparation
Diverter Blocks
Applications
Designed to give FLEXIBLOK® components total versatility, the diverter block mounts directly inline with the FRL combination.
Additional components can then be manifold mounted in a compact manner that doesn’t cause excessive pressure drop.
There are two available ports per unit; both are tapped for standard service.
Diverter Block DK12 pictured
D
E
A
B
C
Diverter Block DK14 to DK42 pictured
A
B
Air Preparation
B
D
Order Code
Thread
Series
Port Sizes
Material
A
B
C
D
E
38.0
19.0
38.0
1/4
1/8
G
NPTF
R
DK12G02
DK12-02
DK12R02
12
Tapped 1/4 In & Out
with two 1/8 branches
Aluminium
DK14G02
DK14-02
DK14R02
14
Tapped 1/4 In & Out
Zinc
44.0
39.0
41.0
1/4
1/8
DK22G03
DK22-03
DK22R03
22
Tapped 1/2 In & Out
Aluminium
55.0
50.0
55.0
1/2
3/8
DK32G04
DK32-04
DK32R04
32
Tapped 3/4 In & Out
Aluminium
76.0
69.0
76.0
3/4
1/2
DK42G06
DK42-06
DK42R06
42
Tapped 3/4
Aluminium
102.0
87.0
102.0
3/4
3/4
DK42G08
DK42-08
DK42R08
42
Tapped 1
Aluminium
102.0
87.0
102.0
1
1
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687
Air Preparation
Diverter Plate
Applications
Diverter plates are designed to provide air signals in a compact space. Used individually or in combination, they can be used
with gauges or switches to determine a pressure or Δ pressure signal.
Series
Outlet Port
Material
A
B
C
19.0
G
NPTF
R
HK12G01
HK12-01
HK12R01
12
1/8
Aluminium
38.0
38.0
HK14G01
HK14-01
HK14R01
14
1/8
Zinc
39.0
38.0
19.0
HK22G01
HK22-01
HK22R01
22
1/8
Aluminium
51.0
51.0
19.0
HK32G01
HK32-01
HK32R01
32
1/8
Aluminium
76.0
76.0
19.0
Air Preparation
Order Code
Thread
688
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Air Preparation
Endplate Set MK42AB
Endplate Set MK42AB Series
The 42 series easy slide end plate and mounting bracket kit is a unique option
allowing a full assembly to be quickly added or removed, giving the customer
even greater versatility in its popular compact space.
Max. pressure: 17 bar
Order Code
Port Size
G thread
NPTF thread
BSPT thread
3/4
MK42ABG06
MK42AB-06
MK42ABR06
1
MK42ABG08
MK42AB-08
MK42ABR08
H
G
F
A
L
J
K
B
C
D
E
F
G
H
J
K
L
46.0
32.0
16.0
10.0
77.0
3.0
19.0
141.0
26.0
86.0
M
N
130.0 102.0
E
A
132.0
Air Preparation
Dimensions [mm]
N
M
D
C
B
Pressure Switch
PS24: Swivel Pressure Switch with Hysteresis and Conical Thread, Protection Class IP 65
- Case:
- Threaded fitting:
- Max. switched voltage:
- Max. switched current:
- Max. fluid temperature:
- Anticipated min. cycles:
- Protection class:
- Hysteresis:
- Diaphragm:
- Suitable fluids:
- Connector:
- Weight:
Anodized aluminium
Passivated AVP steel
250 VAC
5 (1) A
120 °C
1 million
IP 65
15 to 30 % of setting value
EPDM
Air, water, alkali, brake liquid, ammonia, ethylene glycol, silicone, ketione
30 mm DIN EN 175301-803 (before DIN 43650) Form A
180 gr max.
Order Code
Setting
range bar
Tolerance
at 20 °C
Static pressure
max. bar
PS2420231
0.2 to 1
± 0.1
100
PS2420232
1 to 5
± 0.3
100
PS2420233
1 to 16
± 0.5
150
PS2420234
10 to 50
±2
150
Dimensions [mm]
www.numatics.com
689
Air Preparation
DPS / DVS: Digital Pressure / Vaccuum Switches
The Numatics DPS and DVS pressure switches are designed for extremely accurate indication that proper system pressure
is beiing achieved.
Features:
- Quick response time:
- High resolution:
- High repeatability:
- Temperature characteristic:
- 4 output process modes:
- Customary unit:
- Highly visible red LED:
- Easy setup:
Within 2.5 ms or less
1/1,000 range
Within ± 0.2 % full scale ± 1 digit
Within ± 1 % full scale
Allow versatile pressure level control: Hysteresis mode,
Window Comparator mode, Dual Output mode,
Automatic Sensitivity Setting mode
Can be selected from 6 standards. Set values are converted automatically.
Easy to read in either dark or light areas
By pushbuttons
LED display
digits
Air Preparation
Comparative output 2
operation indicator
Mode selection key
Comparative output 1
operation indicator
deep
Pressure port
Decrement key
Increment key
mounting holes
DPSG180P pictured
Order Code
Thread
R
Setting
range bar
Tolerance max.
at 20 °C bar
Static pressure
max. bar
DPSG180P
1/8
-0.5 to +10
± 0.2
80
DVSG180P
1/8
0.05 to -1
± 0.3
80
More Information above digital pressure / vacuum switch see in section „Accessories“
690
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cable
2m long
Air Preparation
Mounting brackets with Panel Mount Nuts for FLEXIBLOK® - Modulsystem
Dimensions [mm]
A
Series
PK12
12
27.0
30.0
44.0
16.0
—
PK12
14
27.0
30.0
44.0
16.0
—
PK22
22
27.0
30.0
44.0
16.0
—
PK32P
32
70.0
10.0
30.0
38.0
68.0
Material
Steel,
plated
B
C
D
PK12, PK22
Order
Code
E
PK32P
Contents
Order Code
Series
Screws
O-Rings
KG12 (M4x12 mm)
12
2
1
KGB12 (M4x12 mm)
12
100
50
KG14 (M4x12 mm)
14
2
1
Screws and O-Rings
KGB12 (M4x12 mm)
14
100
50
Every FLEXIBLOK® contains screws and O-Rings.
KG22 (M5x12 mm)
22
2
1
KGB22 (M5x12 mm)
22
100
50
KG32 (M6x12 mm)
32
2
1
KGB32 (M6x12 mm)
32
100
50
KG42 (M8x12.5 mm)
42
2
1
KGB42 (M8x12.5 mm)
42
100
50
When additional screws and O-rings are needed, they are
available singularely or in bigger amounts.
Option G
Order
Code
Series
Pressure
Range
[bar]
214-152
12/14 &
22
0 to 4
214-153
12/14 &
22
0 to 10
214-259
14
0 to 10
A
Ø
B
40.0
26
40.0
26
40.0
26
C
D
Application
42
R 1/8
for Regulator; Particulate Filter/Regulator and
42
R 1/8
42
R 1/4
for Manifold Regulator
214-149
32 & 42
0 to 4
50.0
26
44
R 1/4
214-148
32 & 42
0 to 10
50.0
26
44
R 1/4
R 1/4
214-150
32 & 42
0 to 21
50.0
26
44
C
Option G2
Pressure
Range
[bar]
Series
214-274
12/14 &
22
0 to 10
214-275
32 & 42
0 to 10
214-276
32 & 42
214-277
A
Ø
B
40.0
28
47
50.0
30
52
0 to 4
50.0
30
32 & 42
0 to 16
50.0
214-278
12/14 &
22
0 to 4
214-279
12/14 &
22
0 to 16
A
B
Gauge with adjustable Scale
Order
Code
Air Preparation
C
D
Application
D
R 1/8
R 1/4
52
R1/4
30
52
R1/4
40.0
28
47
R1/8
40.0
28
47
R1/8
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Note: Gauges with adjustable scale, version
with G thread on request.
691
Air Preparation
Panel Mount Nut
Option P
Dimensions [mm]
Air Preparation
Polycarbonat bowl
(Standard)
Series
Hole Diameter
A
B
Application
PN12
12 & 14
32.0
38.0
1-3/16-16
for Regulator; Particulate
Filter/Regulator and
PN22
22
33.0
38.0
1-1/4-16
PN32P
32
45.0
52.0
1-3/4-16
Polycarbonat bowl
with
automatic
Drain
Metallbowl with sight glass
CircleVision™-Bowl
Description
Option
Series
Order Code
Applicaton
Order Code
Polycarbonate bowl
—
12 & 14
BKF12
BKL12
Polycarbonate bowl
—
22
BKF22
Polycarbonate bowl
—
32 & 42
BKF32
Standard for Particulate
Filter; Coalescing Filter;
Particulate Filter/Regulator
and Coalescing Filter/
Regulator
M
12 & 14
BKF12M
M
22
BKF22M
M
32
BKF32M
M
42
BKF32M
C
22
BKF22C
BKL22C
C
32 & 42
BKF32C
BKL32C
BKL22
Application
Standard for
Lubricator
BKL32
BKL12M
Optional for Particulate
Filter; Coalescing Filter;
Particulate Filter/
Regulator; Coalescing
Filter/Regulator
BKL22M
BKL32M
BKL32M
Optional for
Lubricator
Note:
When ordering a spare bowl together with a drain, the letter for the drain stands on the end of the bowl order no.
(in alphabetical order).
Example:
22 series polycarbonate bowl with an automatic float drain
Order Code: BKF22A
22 series metal bowl with a flexible drain
Order Code: BKF22BM
The CircleVision™ sight bowl utilizes a dual bowl configuration to eliminate the bowl guard or sight glass. This allows the
strength and security of an interior metal bowl to be used with the exterior convenience of the polycarbonate. Water condensation and contaminant in filter bowls can be seen for 360º around unit from up to 10 m away. This lowers maintenance
costs by allowing easy detection of units that require service.
692
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Bowls
Order
Code
Air Preparation
Drains
Standard Drain
Delivered when ordered without drain option. Easy operation: simply turn the drain
counter-clockwise to expel bowl contents.
Standard Drain
Order Code
DKF02
Series
12 / 14 / 22 / 32
& 42
Option
Application
—
for Particulate Filter; Coalescing Filter;
and Coalescing Filter/Regulator
* incl. drain
Automatic Float Drain
The autofloat drain is installed into the bottom of the filter bowl. As the liquid lewel inside the
bowl increases, the tire-like float lifts, allowing the liquid to drain. This drain should not be
used in applications exceeding 10 bar.
Order Code
Series
Option
Application
AKF00
42
A
and Coalescing Filter/Regulator,
autodrain only
AKF02*
22, 32 & 42
A
Air Preparation
* incl. drain, bushing and O-ring
Metal Manual Drain
The Metal Manual Drain is a newer drain option for the FLEXIBLOK® line. Simply turn
the drain counter-clockwise to expel bowl contents.
Metal Manual Drain
Order Code
QKF02
Serie
14 / 22 / 32
& 42
Option
Application
Q
* incl. drain, retaining clip, bushing,O-ring
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693
Air Preparation
Series
Particulate
Element
Coalescing Filters
Element
Element
with integrated
3 μm prefilter
EKF12B
12 & 14
C
0.7 μm
EKF12DD
D
0.3 μm
EKF12E
EKF12ED
E
0.1 μm
EKF12F
—
F
Adsorbing filter
B
5 μm
EKF22C
EKF22CD
C
0.7 μm
EKF22D
EKF22DD
D
0.3 μm
EKF22E
EKF22ED
E
0.1 μm
EKF22F
—
F
Adsorbing filter
B
5 μm
EKF32C
EKF32CD
C
0.7 μm
EKF32D
EKF32DD
D
0.3 μm
EKF32E
EKF32ED
E
0.1 μm
EKF32F
—
F
Adsorbing filter
B
5 μm
EKF42C
EKF42CD
C
0.7 μm
EKF42D
EKF42DD
D
0.3 μm
EKF42E
EKF42ED
E
0.1 μm
EKF42F
—
F
Adsorbing filter
Application
for Particulate Filter
and Particulate Filter/Regulator
resp.
Coalescing Filter
Filter Repair Kits
Order Code
Series
Description
RKF12B
12
Incl. Turbo Flow, element retainer, quiet
zone, baffle, deflector retainer
RKF22B
22
694
RKF32
32
RKF42B
42
www.numatics.com
Application
Particulate Filter
Air Preparation
5 μm
EKF12CD
EKF42B
42
B
EKF12C
EKF32B
32
Element
Size
EKF12D
EKF22B
22
Option
Air Preparation
Regulator Repair Kits
Order Code
Series
RKC12
12
RKC14
14
RKC22
22
RKC32
32
RKC42
42
Description
Application
Cage kit incl. bonnet and
adjustment knob
Regulator, Particulate Filter/Regulator and
Diaphragm Repair Kits
Order Code
Relieving
Non-relieving
Series
RKR12R
RKR12N
12
RKR22R
RKR22N
22
RKR32R
RKR32N
32
Description
Application
Incl. diaphragm and
inner valve
Order Code
Relieving
Non-relieving
Series
PKR12R
PKR12N
12
PKR14R
PKR14N
14
PKR22R
PKR22N
22
PKR32R
PKR32N
32
PKR42R
PKR42N
42
Description
Application
Incl. piston,
U-cup seal,
relief seal
Air Preparation
Piston Repair Kits
Lubricator Dome Repair Kit
Order Code
Series
Description
RKL12T
12 / 14 / 22 / 32
& 42
Incl. adjustment knob and
adjustment assembly
Rebuilding Kit
from Particulate Filter to Coalescing Filter
Order Code
Series
Description
CKPC22
22
with Delta-P-Indicator
CKPC32
32
with Delta-P-Indicator
Note:
Polycarbonate components can be damaged by chemicals.
FRL units made of polycarbonate may not be used in fluid systems in which the compressor uses
synthetic oil or oil containing phosphorus esters or chlorinated hydrocarbons. These oils can get into
the air tubes and destroy polycarbonate components.
Tetra chlorine, tri chlorine, acetone, color dilution and cleaning liquids may also not come into contact with polycarbonate components.
With applications in environments, where these or other chemicals are present, please contact
NUMATICS.
www.numatics.com
695
Air Preparation
High Flow 50 Series • Assemblies
About High Flow Series 50 Assemblies
Assemblies of the High Flow Series 50 can be ordered using only one order no. for the complete assembly. They are delivered completely mounted and checked. The 50 series components are connected by nipples. For all assemblies more
accessories are available.
The use of the complete FRL assemblies is the best way to avoid down times.
N50
G
Type
N50 =
Manifold assembly
50 Series
Threads
G=
G thread
– =
NPTF thread
02
FRL
Port Size
Combination
02 =
1/4
03 =
3/8
FRX =
FRL =
04 =
1/2
FLX =
06 =
3/4
FDR =
08 =
1
10 =
12 =
—
ABG — R
Options
Filter/Regulator
A=
Auto float drain
Filter/Regulator/Lubricator
B=
40 micron filter element
Filter/Lubricator
D=
Pleated prefilter on coalescer
Filter/Coalescing filter/
Regulator
G=
Gauge
H=
0 to 17 bar regulator output
1 1/4
J=
Bowl size 1.9 ltr.*
1 1/2
N=
Non-relieving regulator
U=
Δp pop-up indicator for coalescer
Filter
Regulator
Hex Nipple
Lubricator
Primary air filters are designed to separate
liquid, water, rust, pipe scale, and debris from
air lines.
They should be installed upstream of the regulator and/or lubricator to prevent contamination
from reaching other components.
Regulators are used to reduce
pressure to a required working
pressure. Utilizing optimum
pressure can save companies
both component life and many
money in compressed air costs.
for mounting the
complete FRL unit
Usually mounted third in the
FRL Series, the lubricator is designed to inject oil aerosols into
the airstream of a pneumatic
circuit.
Order example: N50G02FRL-ABGR
This is a High Flow 50 Series FRL Assembly, consisting of filter, regulator and lubricator.
The filter is equipped with an automatic drain and a 40 μm filter element.
A gauge is mounted to the regulator.
696
www.numatics.com
Air Preparation
* Port size 3/4 or bigger
Air Preparation
High Flow 50 Series • Standard Combinations
Filter - Regulator - Lubricator
N50G04FRL-R pictured
Combination
Order Code
=
Filter
Regulator
Lubricator
Port Size
Flow
[Nl/min]
Possible Options
N50G02FRL-R
=
F50BG02
R50RG02
L50LG02
1/4
1415
A; B; G; H; N
N50G03FRL-R
=
F50BG03
R50RG03
L50LG03
3/8
1982
A; B; G; H; N
N50G04FRL-R
=
F50BG04
R50RG04
L50LG04
1/2
2973
A; B; G; H; N
N50G06FRL-R
=
F50BG06
R50RG06
L50LG06
3/4
5267
A; B; G; H; J; N
N50G08FRL-R
=
F50BG08
R50RG08
L50LG08
1
7362
A; B; G; H; J; N
N50G10FRL-R
=
F50BG10
R50RG10
L50LG10
1 1/4
7787
A; B; G; H; J; N
N50G12FRL-R
=
F50BG12
R50RG12
L50LG12
1 1/2
7787
A; B; G; H; J; N
Filter - Lubricator
Air Preparation
N50G06FLX-R pictured
Combination
Order Code
=
Filter
Lubricator
Port Size
Flow
[Nl/min]
Possible Options
N50G02FLX-R
=
F50BG02
L50LG02
1/4
1415
A; B
N50G03FLX-R
=
F50BG03
L50LG03
3/8
1982
A; B
N50G04FLX-R
=
F50BG04
L50LG04
1/2
2973
A; B
N50G06FLX-R
=
F50BG06
L50LG06
3/4
5267
A; B; J
N50G08FLX-R
=
F50BG08
L50LG08
1
7362
A; B; J
N50G10FLX-R
=
F50BG10
L50LG10
1 1/4
7787
A; B; J
N50G12FLX-R
=
F50BG12
L50LG12
1 1/2
7787
A; B; J
Filter - Regulator
N50G06FRX-R pictured
Combination
Order Code
=
Filter
Regulator
Port Size
Flow [Nl/min]
Possible Options
N50G02FRX-R
=
F50BG02
R50RG02
1/4
623
A; B; G; H; N
N50G03FRX-R
=
F50BG03
R50RG03
3/8
935
A; B; G; H; N
N50G04FRX-R
=
F50BG04
R50RG04
1/2
1415
A; B; G; H; N
N50G06FRX-R
=
F50BG06
R50RG06
3/4
2265
A; B; G; H; N
N50G08FRX-R
=
F50BG08
R50RG08
1
2830
A; B; G; H; N
N50G10FRX-R
=
F50BG10
R50RG10
1 1/4
6230
A; B; G; H; N
N50G12FRX-R
=
F50BG12
R50RG12
1 1/2
7080
A; B; G; H; N
Note: for Coalescing Filter please see section Delta Filters
www.numatics.com
697
Air Preparation
High Flow 50 Series • Filter
Applications
Primary air filters are designed to separate liquid, water, rust, pipe scale and debris from air lines. They should be installed
upstream of the regulator and/or lubricator to prevent contamination from reaching other components.
Water is removed mechanically by the deflector which causes the air to move in a swirling motion. The condensed water
droplets are then centrifugally impounded upon the inner diameter of the bowl and fall down past the quiet zone baffle to
the water sump. Dry air passes through the sintered element utilizing depth filtration and removes debris down to specified
micron size.
F50
B
Series
F50 =
High flow 50 series
G
Filter Element
B=
A=
(standard)
08
A
Port Size
Option
02 =
1/4
03 =
3/8
04 =
1/2
06 =
3/4
08 =
1
10 =
1 1/4
12 =
1 1/2
A=
Auto float drain
WET AIR
G=
G thread
—=
NPTF thread
FILTERED AIR
ANSI SYMBOL
AIR DEFLECTOR
SINTERED
ELEMENT
QUIET ZONE
BAFFLE
WATER SUMP
Features
• High Flow
• Metal bowl with sight glass (standard)
• Standard pressure range 0 to 9 bar
Order example: F50BG08A
This is a High Flow 50 Series filter with a 0.5 micron filter element (standard).
Port size is G 1.
It is equipped with an auto float drain.
698
www.numatics.com
Air Preparation
Thread
Air Preparation
High Flow 50 Series • Filters
Flow Rates
Order Code
Port Size
Bowl
Size [ltr.]
Filter Element
Flow
[Nl/min]
Temperature
Range [°C]
Max. Pressure
[bar]
F50AG02
1/4
0.15
40 μm
1416
4.4 to 65.6
17.2
F50BG02
1/4
0.15
5 μm
1416
4.4 to 65.6
17.2
F50AG03
3/8
0.15
40 μm
1983
4.4 to 65.6
17.2
F50BG03
3/8
0.15
5 μm
1983
4.4 to 65.6
17.2
F50AG04
1/2
0.25
40 μm
2831
4.4 to 65.6
17.2
F50BG04
1/2
0.25
5 μm
2831
4.4 to 65.6
17.2
F50AG06
3/4
0.45
40 μm
7365
4.4 to 65.6
17.2
F50BG06
3/4
0.45
5 μm
5270
4.4 to 65.6
17.2
F50AG08
1
0.45
40 μm
9915
4.4 to 65.6
17.2
F50BG08
1
0.45
5 μm
7365
4.4 to 65.6
17.2
F50AG10
1 1/4
0.45
40 μm
10765
4.4 to 65.6
17.2
F50BG10
1 1/4
0.45
5 μm
7790
4.4 to 65.6
17.2
F50AG12
1 1/2
0.45
40 μm
10765
4.4 to 65.6
17.2
F50BG12
1 1/2
0.45
5 μm
7790
4.4 to 65.6
17.2
Flow rate at 7 bar input pressure and ∆p of 0.35 bar
Dimensions [mm]
Order Code
A
B
C
D
E
Weight
approx. [kg]
F50*G02 & F50*G03
151.0
63.5
13.0
140.0
74.0
0.820
F50*G04
163.5
83.5
15.0
159.0
96.5
1.270
F50*G06 & F50*G08
224.0
116.0
24.0
200.0
126.0
2.900
F50*G10 & F50*G12
242.0
132.0
32.5
209.5
126.0
3.200
* Option for filter element
www.numatics.com
699
Air Preparation
F50B-04 pictured
Air Preparation
High Flow 50 Series • Regulators
Applications
Regulators are used to reduce pressure to a working pressure. Utilizing optium pressure can save companies both component life and much money in compressed air cost.
Regulators consist of a diaphragm which floats between a main spring and a valve. By turning the adjustment handle clockwise, the main spring is forced onto the rubber diaphragm which, in turn, is pressed onto the valve stem. When the spring
pressure becomes greater than the air pressure in the control chamber below the diaphragm, the valve is forced down and
flow begins. As flow continues, the pressure begins to build and air, via the aspirator tube, fills the control chamber and
forces the diaphragm upward. As forces balance, the small spring under the valve piston causes the valve to close. The
cycle continues in a balances process of reducing or increasing flow based upon the downstream pressure.
R50
R
Series
R50 =
Regulator der High
flow Serie 50
G
Execution
G
Port Size
Options
R=
Relieving (standard)
02 =
1/4
G=
with gauge
N=
Non-relieving
03 =
3/8
H=
0 to 17 bar regulator output
04 =
1/2
06 =
3/4
Thread
G=
G thread
—=
NPTF thread
08 =
1
10 =
1 1/4
12 =
1 1/2
NOTE: All regulators with G thread have R threads for the gauges.
ANSI SYMBOL
Features
1/4 Gauge Ports
(2 Sides)
• High Flow
• Diaphragm-operated regulator
• T-handle standard
Order example: R50RG06G
This is a High Flow 50 Series Regulator which is relieving as standard. Port size is G 3/4. A gauge is mounted.
700
www.numatics.com
Air Preparation
06
Air Preparation
High Flow 50 Series • Regulators
R50R-04 pictured
Flow Rates
Order Code
Flow [Nl/min]
at Output Pressure
Port Size
2 bar
4 bar
6 bar
Temperature Range
[°C]
Max. Pressure [bar]
R50RG02
1/4
1699
2266
2549
5 to 50
20.7
R50RG03
3/8
1982
2549
2832
5 to 50
20.7
R50RG04
1/2
4531
5098
5664
5 to 50
20.7
R50RG06
3/4
10480
10900
11185
5 to 50
20.7
R50RG08
1
10480
10900
11185
5 to 50
20.7
R50RG10
1 1/4
10480
10900
11185
5 to 50
20.7
R50RG12
1 1/2
10480
10900
11185
5 to 50
20.7
Flow rate at 7 bar input pressure and 25% ∆p
Dimensions [mm]
Order Code
A
B
C
D
Weight approx. [kg]
R50RG02 & R50RG03
157.0
70.0
35.0
76.0
0.820
R50RG04
171.5
95.0
37.0
90.5
1.270
R50RG06 & R50RG08
265.0
113.0
24.0
119.0
2.800
R50RG10 & R50RG12
274.5
125.0
32.5
120.0
3.300
www.numatics.com
701
Air Preparation
1/4 Gauge Ports
(2 Sides)
Air Preparation
High Flow 50 Series • Pilot Operated Regulators
Application
Pilot Operated Regulators are adapted for control by a remote or distant small pilot regulator. These models are ideal for
maximum capacity requirements in applications where standard models would not be readily accessible.
Note: To achieve an improved response time of the regulator, some air pressure cries off in the upper tax membrane constantly.
R50
W
Series
R50 =
G
Execution
High flow 50 Series
regulator
W=
Pilot operated regulator
Thread
G=
G thread
—=
NPTF thread
10
N
Port Size
Options
02 =
1/4
03 =
3/8
04 =
1/2
06 =
3/4
08 =
1
10 =
1 1/4
12 =
1 1/2
16* =
2
20* =
2 1/2
G=
With gauge
N* =
Non-relieving
* not for port sizes 2 or 2 1/2
NOTE: All regulators with G thread have R threads for the gauges.
Technical Data
Description
Temp.
Range
[°C]
Max.
Pressure
[bar]
Max. Supply
Pressure
Pilot Pressure
min.
[bar]
Pilot Pressure
max.
[bar]
All
regulators
4.4 to
46.9
20.7
20
0.5
20
RELIEF ORIFICE
PILOT PORT
CONTROL
CHAMBER
UPPER
DIAPHRAGM
RELIEF HOLE
ANSI SYMBOL
LOWER
DIAPHRAGM
SUPPLY PRESURE
REDUCTED
PRESSURE
Features Diaphragm regulator
• High Flow
• Reduced pressure within 0.35 to 0.5 bar of pilot
pressure
BRASS
VALVE
VALVE SPRING
Order example: R50WG10N
This is a non-relieving High Flow 50 Series Pilot Operated Regulator. Port size is G 1 1/4.
702
www.numatics.com
Air Preparation
* Piston regulator
Air Preparation
High Flow 50 Series • Pilot Operated Regulators
Flow Rates based on 7 bar inlet
50 Series Pilot Operated Regulator (02,03,04)
Reduced pressure
50 Series Pilot Operated Regulator (02,03,04)
Air flow
50 Series Pilot Operated Regulator (06,08)
Reduced pressure
Air flow
Air Preparation
Reduced pressure
Air flow
Reduced pressure
Air flow
Technical Data
Dimensions [mm]
Order
Code
Weight
Flow*
Nl/min at
2 bar
4 bar
6 bar
Weight
approx.
[kg]
1699
2832
2832
0.720
Order
Code
Port
Size
Pilot Air
Port Size
R50WG02
1/4
1/8
R50WG03
3/8
1/8
3115
3998
3398
0.720
R50WG04
1/2
1/4
4531
5380
5664
1.100
3/4
1/4
10478
10903
11186
2.400
A
B
C
D
E
R50WG02 &
R50WG03
86.0
70.0
35.0
76.0
—
0.720
R50WG04
98.5
82.5
37.5
90.5
—
1.100
R50WG06
R50WG06 &
R50WG08
123.0
113.0
49.0
119.0
—
2.400
R50WG08
1
1/4
10478
10903
11186
2.400
R50WG10
1 1/4
1/4
10478
10903
11186
2.500
R50WG10 &
R50WG12
132.0
R50WG12
1 1/2
1/4
10478
10903
11186
2.500
R50WG16 &
R50WG20
225.5
R50WG16
2
1/4
31152
35400
38232
6.800
R50WG20
2 1/2
1/4
31152
35400
38232
6.800
125.0
185.5
48.0
78.5
119.0
168.5
141.0
203.0
appr. [kg]
2.500
6.800
* Flow rate at 7 bar input pressure and 25% ∆p
www.numatics.com
703
Air Preparation
High Flow 50 Series • Lubricators
Applications
Usually mounted third in the FRL Series, the lubriator is designed to inject oil aerosols into the airstream of a pneumatic
circuit. As air flows from the regulator, some air is diverted from the main orifice and is allowed to flow through the fill under
pressure bleed assembly and pressurize the bowl. This forces oil up the siphon tube and into the integral valve/sight dome.
The oil film then drops through the valve and into the atomization chamber at a rate that is automatically proportional to the
air flow. This virtually eliminates the need for readjustment.
See page 613 for information on recommended lubricant.
L50
J
Series
L50 =
High Flow 50 series
lubricator
G
Thread
Bowl Capacity
L=
J* =
06
Lubricator with 0.45 l
bowl
(standard)
Port Size
G=
G thread
02 =
1/4
—=
NPTF thread
03 =
3/8
04 =
1/2
06 =
3/4
Lubricator with 1.90 l
bowl
08 =
1
10 =
1 1/4
12 =
1 1/2
TAMPER RESISTANT
OIL FEED
ADJUSTMENT
NON-LUBRICATED
AIR
MECHANICAL
BY-PASS
ATOMIZED
AIR
ANSI SYMBOL
FILL UNDER
PRESSURE BLEED
ASSEMBLY
Features
SIPHON TUBE
SIGHT GLASS
• High flow
• Numerical adjustment
OIL RESERVOIR
Order example: L50JG06Q
This is a High Flow 50 Series Lubricator with an 1.90 l bowl. Port size is G 3/4. It is equipped with a lubricator autofill.
704
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Air Preparation
* Port size 3/4 and above
Air Preparation
High Flow 50 Series • Lubricators
Flow Rates
Order Code
Port Size
Bowl
Size
Flow
[Nl/min]
Temperature Range
[°C]
Max. Pressure [bar]
L50LG02
1/4
0.15 l
1700
5 to 70
17.2
L50LG03
3/8
0.15 l
2549
5 to 70
17.2
L50LG04
1/2
0.25 l
3682
5 to 70
17.2
L50LG06
3/4
0.45 l
8500
5 to 70
17.2
L50LG08
1
0.45 l
9205
5 to 70
17.2
L50LG10
1 1/4
0.45 l
14160
5 to 70
17.2
L50LG12
1 1/2
0.45 l
16145
5 to 70
17.2
Air Preparation
Flow rate at 7 bar input pressure and 25 % ∆p
L50LG04 pictured
Dimensions [mm]
Order Code
A
B
C
D
E
Weight
approx. [kg]
L50LG02 & L50LG03
179.0
63.5
56.5
123.0
74.0
1.000
L50LG04
200.5
82.5
59.0
142.0
96.5
1.500
L50LG06 & L50LG08
251.0
103.0
67.0
184.0
126.0
1.900
L50JG06 & L50JG08
251.0
103.0
67.0
184.0
126.0
3.300
L50LG10 & L50LG12
266.0
122.0
72.0
194.0
126.0
3.400
L50JG10 & L50JG12
266.0
122.0
72.0
194.0
126.0
4.500
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705
Air Preparation
High Flow Serie 50 • Accessories
Option G
A
Order
Code
Series
Pressure
Range [bar]
Port Size
R
A
Ø
C
214-149
High flow
50 series
0 to 4
1/4
50.0
44
214-148
High flow
50 series
0 to 10
1/4
50.0
44
214-150
High flow
50 series
0 to 21
1/4
50.0
44
Application
For regulator and
pilot operated regulator
B
C
Gauge with Center Back Mount and adjustable Scale (Option G2).
Order
Code
Series
Pressure
Range
[bar]
Port Size
R
A
Ø
C
214-275
High flow
50 series
0 to 10
1/4
50,0
52
214-276
High flow
50 series
0 to 4
1/4
50,0
52
214-277
High flow
50 series
0 to 16
1/4
50,0
52
Application
For regulator and
pilot operated regulator
On Request: Gauges with G-thread Port Size
Drain
Option A
The autofloat drain is installed into the bottom of the filter bowl. As the liquid lewel inside the
bowl increases, the tire-like float lifts, allowing the liquid to drain. This drain should not be
used in applications exceeding 12 bar.
Order Code
Series
Option
Application
AKF00
High flow 50
series
A
For regulator and pilot operated regulator
Mounting Bracket
Dimensions [mm]
706
Order Code
Series
Port Size
A
B
C
D
PK50A
High flow
serie 50
1/4 & 3/4
57.0
30.0
48.0
7.0
PK50B
High flow
serie 50
1/2
57.0
27.0
48.0
7.0
PK50
High flow
serie 50
3/4 to 1 1/2
75.0
44.0
83.0
8.0
www.numatics.com
Air Preparation
D
Air Preparation
High Flow Serie 50 • Accessories
Bowl Replacement Kits for Filter and Lubricator
Order Code
Port Size
Application
Sight Glass Repair Kit
Order Code
Application
for Filter and Lubricator
BKF50A
1/4 to 1/2
for Filter
SKFL50
BKF50B
3/4 to 1 1/2
for Filter
incl. 2 O-Rings
BKL50A
1/4 to 1/2
for Lubricator
BKL50B
3/4 to 1 1/2
for Lubricator
incl. O-Ring and locking-ring
Filter Repair Kit
Element Replacement Kits
Order Code
Filter
element
Port Size
Application
EKF50A-02
40 micron
1/4 to 3/8
for Filter
EKF50B-03
5 micron
1/4 to 3/8
for Filter
EKF48A
40 micron
1/2
for Filter
EKF48B
5 micron
1/2
for Filter
EKF50A
40 micron
3/4 to 1 1/2
for Filter
EKF50B
5 micron
3/4 to 1 1/2
for Filter
Application
RKF50
for Filter
incl. Turbo-Flo, element retainer, quiet zone baffle and deflector
retainer
Replacement Adjustment Knob Kit
Order Code
Application
Order Code
RKL50
for Lubricator
LP50
Air Preparation
Lubricator Repair Kits
Order Code
Application
for Lubricator
incl. needle adjustment ass‘y, o-ring and adjustment cap
Diaphragm Repair Kits
Regulator Repair Kits
Order Code
Port Size
Application
Order Code
RKR48RA
1/4 to 3/8
for Regulators (relieving)
RKR48RB
1/2
RKR50RA
3/4 to 1
RKR50RB
1 1/4 to 1 1/2
RKR48NA
1/4 to 3/8
for Regulators (non-relieving)
RKR48NB
1/2
RKR50NA
3/4 to 1
RKR50NB
1 1/4 to 1 1/2
incl. diaphragm and inner valve
Port Size
Application
RKW50RA
1/4 to 3/8
for Pilot Operated Regulators
(relieving)
RKW50RB
1/2
(relieving)
RKW50RC
3/4 to 1
(relieving)
RKW50RD
1 1/4 to 1 1/2
(relieving)
RKW50RE
2 to 2 1/2
(relieving)
RKW50NA
1/4 to 3/8
(non-relieving)
RKW50NB
1/2
(non-relieving)
RKW50NC
3/4 to 1
for Pilot Operated Regulators (nonrelieving)
RKW50ND
1 1/4 to 1 1/2
(non-relieving)
RKW50NE
2 to 2 1/2
(non-relieving)
incl. upper diaphragm lower diaphragm and inner valve
www.numatics.com
707
Air Preparation
Precision Regulators R80 and R82 Series
Applications
The R80 and R82 Series Regulators are high-precision, multi-stage pressure regulators. The highest degree of regulation
and repeatability are achievable by reacting to downstream pressure fluctuations as small as 0.7 mbar. Action occurs as
downstream pressure is piloted to the control chamber to act on a finely tuned stainless steel volume capsule. A continuous
bleed of less than 2.3 Nl/min adjusts the pilot diaphragm causing appropriate movement of the supply valve or relief valve.
Relief flows of up to 30 Nl/min can be achieved through the large exhaust port located in the control diaphragm. Exhaust is
achieved through the exhaust vents located in the side of the body.
The R80 Series Precision Control has an exhaust capacity of 56 Nl/min, R82 Regulator of 280 Nl/min.
R82
0
Series
R80 =
R82 =
Precision regulator
(standard)
G
02
Port Size
Execution
0=
FG
All precision regulators
Options
02 =
1/4
D* =
03 =
3/8
E* =
0.1 to 4 bar
F=
0.1 to 8.3 bar
High relief precision
regulator
Thread
0.1 to 2.8 bar
G=
With gauge
T=
Tamperproof
Air Preparation
* only R80 series
G=
G thread
—=
NPTF thread
PRESSURE
ADJUSTING
KNOB
VOLUMEN
CAPSULE
VALVE
ANSI SYMBOL
REGULATED
PRESSURE
CHAMBER
EXHAUST
VALVE
CONTROL
DIAPHRAGM
EXHAUST VALVE
REGULATED
PRESSURE
UNREGULATED
PRESSURE
UNREGULATED
PRESSURE
CHAMBER
Applications:
• Air gauging
• Gas mixing
• Web tensioning
• Roll loading
• Air hoists
PILOT PRESSURE
INLET
VALVE
REGULATED
PRESSURE
CHAMBER
Order example: R820G02FG
This is a R82 Series Precision Regulator with high relief. Port size is G 1/4. It has a pressure range from 0.1 to 8.3 bar and
is equipped with a gauge.
708
www.numatics.com
PILOT
DIAPHRAGM
BLEED VENT
Air Preparation
Precision Regulators R80 and R82 Series
Technical Data
Precision Regulator R80 & R82 Series
Flow Rate:
420 Nl/min
Relief capacity:
R80 series = 57 NL/min
Sensitivity:
3.2 mm WS; 0.3 mbar
R82 series = 280 Nl/min
Pilot bleed rate:
2.3 Nl/min
Supply pressure variation:
Less than 0.4 mbar at 2 bar variance
Maximum supply pressure:
10 bar
Medium quality:
25 micron filtered air
Max. oil concentration in air:
1 mg/cm3
Body:
Die cast zinc
Diaphragms:
NBR
Volume capsule:
Stainless steel
Knob:
Phanolic plastic
Installation
The Precision Regulator is designed for air service only. A 5 micron filter installed before the Precision Regulator is recommended to prevent contaminant from affecting the regulator‘s performance. Clean all air lines before installation and apply
a small amount of compound to the male threads only. Be sure that the exhaust vents are not blocked. The Precision Regulator can be mounted in any position.
Back off the pressure adjusting knob before putting the regulator into operation. Turn on the supply pressure slowly then
turn the adjusting knob until the desired output pressure is reached. A minimum supply pressure of 1.4 bar more than the
regulated pressure is recommended. Since this instrument utilizes an air bleed servo-control action, escaping air may be
audible near the area of the bleed screw - this is normal and is required for precise control.
Maintenance
Occasional attention may be required due to the natural accumulation of foreign matter in the instrument. If gauge readings
appear to fluctuate for no reason it is usually an indication that the bleed screw requires cleaning. This can be performed by
simply removing the bleed screw from the body and cleaning both the screen and the bleed screw. Clean any foreign matter
from the small orifice in the tip of the screw.
Knop Model
Tamperproof Model
1/2“ Diameter (12.7)
for panel mount
Max. panel thickness 0.31 (7.9)
1/4 NPTF (G 1/4)
Gauge Port (port opposite side)
1/4 or 3/8 NPTF (G 1/4 or G 3/8) Port
(port opposite side)
R820-02F pictured
Dimensions in inch resp. [mm]
www.numatics.com
Order Code
Weight
approx. [kg]
R800G
R820G
0.640
709
Air Preparation
Operation
Air Preparation
High Flow Precision Regulators R88
Function
The 880 Series pressure control regulator is designed for high flow and accurate pressure control utilizing a rolling diaphragm
to insure a constant output pressure. The 88 model maintains stability even with wide supply pressure variations.
The 881 Series back pressure regulator is a high flow, highly accurate pneumatic relief valve with an adjustable set point.
It’s primary function is to provide protection against overpressurization in the downstream portion of a pneumatic system.
This precision unit is capable of handling flows up to 84 m³/hr. A rolling diaphragm provides the sensitivity that causes the
unit to vent to atmosphere in response to the slightest upstream changes.
R88
0
Series
R88 =
High flow precision
regulator
G
02
Port Size
Execution
0=
1=
FG
Standard high flow
precision regulator
02 =
1/4
A=
03 =
3/8
B=
0 to 1 bar
C=
0 to 2 bar on request
E=
0.07 to 4 bar on request
F=
0.1 to 10 bar
Back pressure precision
regulator
Thread
G=
G thread
—=
NPTF thread
0 to 0.1 bar on request
G=
Gauge
G2 =
Range scale
M=
Mounting brackets
PRESSURE
ADJUSTING
KNOB
THREAD HOLES
FOR
PANEL MOUNT
EXHAUST
VALVE
ANSI SYMBOL
EXHAUST VENT
MAIN SPRING
MAIN
DIAPHRAGM
CONTROL
CHAMBER
ASPIRATOR TUBE
UNREGULATED
PRESSURE
REGULATED
PRESSURE
REGULATED
PRESSURE
CHAMBER
UNREGULATED
PRESSURE
CHAMBER
INLET
VALVE
BALANCING
DIAPHRAGM
Applications
• Test equipment
• Roll loading
• Web tensioning
• Actuators
• Gas mixing
• Test panels
• Clutch and brake controls
Order example: R880G02FG
This is a 88 Series High Flow Precision Regulator for a pressure range of 0.1 to 10 bar.
Port size is G 1/4. It is equipped with a gauge.
710
www.numatics.com
Air Preparation
Options
Air Preparation
High Flow Precision Regulators R88
Technical Data
Standard High Flow Precision Regulator Series R880 (02,03)
Flow Rates:
See charts with flow
characteristics
Exhaust capacity:
110 NL/min
Sensitivity:
6.3 mm WS; 0.6 mbar
Total air consumption:
0.5 to 6 Nl/min, depending on output pressure
Supply pressure variation:
Less than 7 mbar at 7 bar
variance
Max. supply pressure:
17 bar
Medium quality:
25 micron filtered air
Reduced Pressure (bar)
Precision Regulator Serie R88
Air flow (Nl/min)
Materials of Construction
Die cast aluminium
Diaphragms:
NBR
Volume capsule:
Stainless steel
Knob:
Phanolic plastic
Reduced Pressure (bar)
Body:
Back Pressure High Flow Precision Regulator Series R881 (02,03)
Air flow (Nl/min)
The High Flow Precision Regulator is designed for air service only. Clean all air lines before installing and apply a small
amount of compound to the male threads only. Avoid undersized fittings which will limit flow and cause pressure drop downstream. The use of a 5 micron filter installed before the Precision Regulator is recommended to remove contaminant which
would affect performance. Be sure all connections are tight and that exhaust vents are not blocked. The High Flow Precision
Regulator can be mounted in any position.
Operation
Before using the regulator for the first time, relieve pressure on the range spring by turning the knob counterclockwise. To
operate, turn the pressure adjusting knob slowly clockwise until desired pressure is reached.
Maintenance
Occasional attention may be required due to the natural accumulation of foreign matter in the instrument. The regulator is
easily disassembled without removal from the line. Before disassembly, shut off valve upstream of the regulator to prevent
escape of air when disassembled.
Remove the two No. 8-32 screws on the bottom of the unit and pull out the pintle assembly. Wash the inner valve assembly
with solvent, taking care not to damage the diaphragms and valve facings. Do not use solvents such as acetone, carbon
tet, and trichlorethlene. Carefully reassemble unit after cleaning. The vent hole in the bonnet should be kept clean. A slight
flow of air through this hole is necessary for propper operation of the volume booster.
Dimensions in inch resp. [mm]
(2) 1/4 - 20 x 12,7 mm deep
for panel mount
1/4 NPTF (G 1/4) Gauge
Ports Both Sides
1/4 or 3/8 NPTF (G 1/4 or G
3/8) Both Sides
www.numatics.com
Order Code
Weight
approx. [kg]
R880G02
R880G03
0.740
711
Air Preparation
Installation
Air Preparation
Accessories • Regulator Series R80, R82 and R88
Option G
A
Order Code
Series
Pressure
Range
[bar]
A
Ø
B
C
D
214-155
R80, R82,
R88
0 to 1
50.0
26
44
R 1/8*
214-156
R80, R82,
R88
0 to 2
50.0
26
44
R 1/8*
214-149
R80, R82,
R88
0 to 4
50.0
26
44
R 1/4
214-148
R80, R82,
R88
0 to 10
50.0
26
44
R 1/4
Application
For precision regulators
and ratio relay volume
booster
* for mounting these gauges reducers from R1/4 to R1/8 are needed, see below.
B
C
Order Code
Series
Pressure
Range
[bar]
A
Ø
B
C
D
214-274
R80, R82,
R88
0 to 10
40.0
28
47
R 1/8*
214-275
R80, R82,
R88
0 to 10
50.0
30
52
R 1/4
214-276
R80, R82,
R88
0 to 4
50.0
30
52
R 1/4
214-277
R80, R82,
R88
0 to 16
50.0
30
52
R 1/4
214-278
R80, R82,
R88
0 to 4
40.0
28
47
R 1/8*
214-279
R80, R82,
R88
0 to 16
40.0
28
47
R 1/8*
D
Air Preparation
Option G2
Application
For precision regulators
and ratio relay volume
booster
* for mounting these gauges reducers from R1/4 to R1/8 are needed, see below.
Note: Gauges with adjustable scale, version with G-Thread, on request.
Dimensions [mm]
Order Code
Port Sizes
N448-001-000
R1/4 to R 1/8
H
H1
L
11.0
7.0
16.0
Application
For gauge mounting
Mounting Brackets
Dimensions [mm]
Order
Code
712
Series
A
B
C
D
E
F
PK88
R88
76.0
29.0
35.0
38.0
76.0
10.0
PK80
R80 & R82
—
—
—
—
—
—
www.numatics.com
Reducer for Gauge with Center Back Mount
Air Preparation
Accessories • Regulator Series R80, R82 and R88
Mounting Bracket for R88 Series
Dimensions [mm]
Order Code
A
B
C
Application
446707025
76.2
57.2
46.7
For panel mounting
1/4“-20x12.7 mm
for panel mounting
Order Code
Series
Port Size
Application
RKR800D
R80
1/4 to 3/8
for Precision Regulator
0.1 to 2.8 bar pressure range
RKR800E
R80
1/4 to 3/8
0.1 to 4 bar pressure range
RKR800F
R80
1/4 to 3/8
RKR820F
R82
1/4 to 3/8
RKR880A
R88
1/4 to 3/8
for High Flow Precision Regulator
0 to 0.1 bar pressure range
RKR880B
R88
1/4 to 3/8
0 to 1 bar pressure range
RKR880C
R88
1/4 to 3/8
0 to 2 bar pressure range
RKR880E
R88
1/4 to 3/8
RKR880F
R88
1/4 to 3/8
RKR881
R88
1/4 to 3/8
Ausführung back pressure
Air Preparation
Precision Regulator Repair Kits
Replacement Adjustment Knob Kits
Order Code
Series
Application
RP8002
R80 & R82
RP81
R88
for High Flow Precision
Regulator
www.numatics.com
713
Air Preparation
Application
The Lockout Series Valves are 2-position, 3-way valve that exhausts downstream air when shifted to the closed position.
Colored bright yellow with a red knob, it is easily distinguished from other air preparation products. It can be locked in the
closed position with a padlock. This helps prevent unauthorized pressurization of an air system during service of maintenance operations.
Note: Units should be installed downstream of filtration equipment to avoid damage from backflow.
VT40
Serie
G
06
A
Thread
Port Size
Options
VL30 =
Manual Lockout Valve
G=
G thread
VT30 =
Manual Lockout Soft Start
Valve
N=
NPTF thread
VT40 =
Valve
MVL30 =
Manual Lockout Valve
compatible to FLEXIBLOK® 32
series in 3/4
MVT30 =
Valve compatible to FLEXIBLOK® 32 series in 3/4
03 =
3/8
(VL30 & VT30 series)
04 =
1/2
(VL30; VT30 series)
06 =
3/4(all series)
08 =
1 (VT40 series)
10 =
1 1/4 (VT40 series)
12 =
1 1/2 (VT40 series)
Y
A=
Metal muffler
B=
Scissor lockout
H=
Pressure max. 17 bar
S=
Silencer
(hexagonal collar)
VL30
VT30 & VT40
MVL30 & MVT30
ANSI SYMBOL
ANSI SYMBOL
ANSI SYMBOL
ANSI SYMBOL
Features
Features
Features
• High exhaust capability
• Detented spool
• Low-friction startup
• Meets OSHA specifications
• Surface mountable
• Slow start-up
• Detented spool
• Low-friction seals
• Surface mountable
• Detented spool
• Low-friction startup
• Modular adaptable to Numatics
FLEXIBLOK® 32 3/4 Series
Order example: VT40G06A
This is a manual Lockout Soft Start Valve. Port sizes are G 3/4.
It is equipped with a metal muffler.
714
www.numatics.com
Air Preparation
NOTE: If the valve is ordered without options the Y is set
directly to the previous order no. (example: VT40G06Y)
Air Preparation
Technical Data
Order Code
Port Size
Exhaust Port
Flow
CV
Exhaust
CV
Temperature
Range
[°C]
Max. Pressure
[bar]
VL30G03Y
3/8
3/8
4.8
3.7
4 to 50
10
VL30G04Y
1/2
1/2
6.8
5.2
4 to 50
10
VL30G06Y
3/4
3/4
8.5
7.5
4 to 50
10
VT30G03Y
3/8
3/8
4.8
3.7
4 to 50
10
VT30G04Y
1/2
1/2
6.8
5.2
4 to 50
10
VT30G06Y
3/4
3/4
8.5
7.5
4 to 50
10
VT40G06Y
3/4
3/4
13.5
11.0
4 to 50
10
VT40G08Y
1
1
18.2
14.9
4 to 50
10
VT40G10Y
1 1/4
1
19.1
14.9
4 to 50
10
VT40G12Y
1 1/2
1
20.3
16.3
4 to 50
10
MVL30G06Y
3/4
1/2
4.8
3.7
4 to 50
10
MVT30G06Y
3/4
1/2
6.8
5.2
4 to 50
10
Valve Series VT30 & VT40
Valve Series MVL30 & MVT30
Dimensions [mm]
Weight
Series
A
B
C
D
E
F
G
H
J
K
L
M
N
P
VL30
204.2
191.5
131.1
24.3
60.5
28.6
33.3
66.6
95.5
28.6
50.8
19.0
60.5
—
0.900
VT30
237.7
225.0
164.6
24.3
60.5
28.6
33.3
66.6
95.5
28.6
50.8
19.0
60.5
—
1.100
appr. [kg]
VT40
290.8
278.6
198.6
33.0
79.5
38.1
41.3
82.6
120.9
38.1
63.5
27.7
79.5
—
2.270
MVL30
191.5
131.0
24.4
21.6
60.5
81.3
26.9
63.5
31.8
50.8
47.2
68.0
34.0
25.4
0.900
MVT30
225.0
164.6
24.4
21.6
60.5
81.3
26.9
63.5
31.8
50.8
47.2
68.0
34.0
25.4
2.000
Accessories for Manual Lockout Valve
M5MB
SE75S
Metal Muffler
Silencer with
Hexagonal Collar
Muffler
Order
Code
Port
Size
A
mm
M5MB
G 3/4
80.0
SE75S
G 3⁄4
53.0
C
SW
Flow at
6,2 bar
Nl/min
Application
71.0
27
15,850
for Manual Lockout Valve
13.0
30
—
B
mm
Repair Kits
Scissor Lockout
Order Code
Series
126-323
VL30, VT30 & MVL30
126-324
VT40
Order Code
Application
VB1
www.numatics.com
715
Air Preparation
Valve Series VL30
Air Preparation
Reclassifiers: Exhaust Coalescing Filter and Silencer
Applications
The Numatics Reclassifier is an exhaust coalescing filter/silencer. Its design removes oil mist and reduces noise from exhaust ports on
pneumatic air valves, cylinders, and air control systems at extremely high flow rates
The Numatics Reclassifier can be mounted to exhaust ports on any valve or manifold using a common exhaust base or by combining
exhaust ports. Mounting it vertically fully utilizes the oil-catching sump surrounding the filter element and provides easy draining.
H30
G
Flow Rates
[Nl/min]
Series
06
Thread
H30 =
Reclassifier
6000
G=
G thread
H40 =
Reclassifier
10000
—=
NPTF thread
Port Size
Features
1/2
(H30 Series)
06 =
3/4
(H30 Series)
08 =
1
(H40 Series)
10 =
1 1/4
(H40 Series)
Order example: H30G06
This is a H30 Series Reclassifier with an air flow of 6000 Nl/min. Port size is G 1/2.
Air Flow vs. Back Pressure
Air Flow vs. Sound Level
H30 Serie
H40 Series
FLOW - SCFM
Flow - SCFM
Flow Rate Based on 100 PSIG Inlet
Order Code
Port Size
Flow
[Nl/min]
Temperature Range
[°C]
Max. Pressure
H30G04
1/2
6000
52 °C
7 bar
H30G06
3/4
6000
52 °C
7 bar
64.0
178.0
H40G08
1
10000
52 °C
7 bar
95.0
203.0
H40G10
1 1/4
10000
52 °C
7 bar
95.0
203.0
A
B
64.0
178.0
Accessories for Reclassifiers
716
Order Code
Description
Application
EKF30H
Filter element
for H30 series
EKF40H
Filter element
for H40 series
BKF30
Replacement bowl
for H30 series
BKG40
Replacement bowl
for H40 series
www.numatics.com
Air Preparation
• 99% oil removal efficiencies
• 25 dBA noise reduction
• high exhaust flow rates
• low differential back pressures
• top performer in automated paint systems
• 1 micron filtration
• manual or continuous drain option
• metric threads available
04 =

Air Preparation

Transcription

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