IGMAC Certification Program Manual

Transcription

Version 24
Revised: January 2016
IGMAC CERTIFICATION PROGRAM
TABLE OF CONTENTS
SECTION
PAGE
Program
1
Procedures
2
Non-compliance
4
Product identification
4
Audits
5
Schedule of fees
6
Components codes
6
Documentation
8
APPENDIX
A
Desiccant, Sealant and Spacer component code category charts.
B
Application for Participation in the Program
C
IGMAC License Agreement
D
Auditor Guidelines and Audit Report
E
Diagram of Shipping Box for Sample Units
F
In-Plant Quality Control Requirements
G
Quality Control Forms
H
IGMAC Product Component List
I
Request for Waiver of Retests
J
Application for Membership
K
Fee Schedule
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A.0
PROGRAM
A.1
CONCEPT
IGMAC, the Insulating Glass Manufacturers Association of Canada, was formed in
1968 to establish high standards of professional conduct in the design,
manufacture, application, installation and maintenance of hermetically sealed
insulating glass units.
The IGMAC Certification Program recognizes the need for regular and impartial
product testing, maintenance of quality control in the manufacturing process and
identification of products that conform to these criteria.
A.2
ADMINISTRATION
The IGMAC Certification Program is sponsored and administered by the Insulating
Glass Manufacturers Alliance (hereinafter call "the Alliance") who contract with an
independent agency (hereinafter called "the Agency") to perform audit services.
A.3
PARTICIPATION
All manufacturers of insulating glass units produced and/or sold in Canada are
invited and encouraged to participate in the IGMAC Certification Program.
Participation in the IGMAC or IGCC-IGMA Certification Program is a prerequisite
for manufacturing membership in IGMA.
A.4
ARBITRATION
In instances where matters regarding compliance cannot be resolved, the IGMA
Certification & Education Committee will be called upon to arbitrate same. All
information regarding the unresolved compliance matter will be presented to the
Committee without identification of the manufacturer. The decision of this
Committee will be final.
A.5
STANDARD
For durability, the minimum standard of performance required for participation in
the Certification Program is the highest level of the National Standard of Canada
CAN/CGSB 12.8, latest issue.
For gas content, the minimum standard of performance required for participation
in the Certification Program is established by the IGMA Certification & Education
Committee.
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B.0
PROCEDURES
B.1
APPLICATION
Application for participation is made to:
Insulating Glass Manufacturers Alliance (IGMA)
1500 Bank Street, Suite 300
Ottawa, ON K1H 1B8
Tel: (613) 233-1510 / Fax: (613) 482-9436 / e-mail: [email protected]
The IGMAC Certification Program has three components:



Durability or conventional testing for air filled insulating glass units per the CGSB
12.8 latest standard specification;
Gas Concentration testing for insulating glass units with inert gas content as
established by the IGMA Certification & Education Committee. As the gas
concentration certification portion of the program has initial and final (after
cycling) requirements, durability or conventional testing for air filled insulating glass
units to the CGSB 12.8, latest standard specification is required;
Implementation, maintenance and compliance with the Quality Assurance
Program.
The Application Form and Licensing Agreement are available from the IGMA
website, IGMAC Certification Program. Upon completion and return of these
forms and payment of application fees to the Administrator of the Program, a
Facility Audit will be arranged with the manufacturer so that the assembly of test
samples may be witnessed and labeled by the agency. It is recommended that
the manufacturer should obtain a copy of the CAN/CGSB 12.8 standard directly
from Canadian General Standards Board in Ottawa (prior to the facility audit being
performed) for information regarding sample sizes and detail of tests to be
performed. (Call CGSB Sales Branch at 819-956-0425 or fax at 819-956-5644)
The manufacturer will submit the "labeled" test samples directly to:
Exova
2395 Speakman Drive
Mississauga, ON L5K 1B3
Attention: Greg Murawsky
Tel: 905-822-4111 ext. 585
CAN-BEST
38 Regan Road, Unit #4
Brampton, ON L7A 1C6
Attention: Ken Shelbourn
Tel: 905-840-2014
OR
along with a copy of the facility audit form and payment for testing.
To obtain current pricing on testing, manufacturers should contact the testing
facility directly for a schedule of test fees.
The completed audit form and a copy of the test results will be duly forwarded
directly to the administrator by the testing laboratory. The Licensing Agreement
will then be executed and a notice of certification will be sent to the manufacturer
by the administrator.
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B.2
TESTING
(a)
Full testing to the latest edition of the CGSB 12.8 Standard and additional
requirements as may be established from time to time by the IGMA Certification
& Education Committee is required before IGMAC Certification is granted to a
product. A waiver of this requirement may be granted by IGMA.
(b)
If the product to be IGMAC Certified is gas filled, then sample units for testing
must be constructed in a gas fill configuration and subsequently filled with argon
gas for testing under the IGMA test method provision for argon gas fill
concentration.
Product lines meeting a tested initial gas content of 90% or greater averaged
over ten test specimens selected at random from the test set and a final after
conventional testing gas content of 80% or greater averaged over the ten test
specimens selected for initial gas content shall be qualified for the Gas Content
Certification Program. Products that have successfully completed the Gas
Content Certification Program will be identified in the Certified Products
Directory (CPD) with the designation “GCIA” for “Gas Content Initial and After
Durability”. Both initial and after weathering gas content must be compliant in
order to be listed as “GCIA”.
(c)
A minimum of four (4) of the double-glazed or multiple cavity test specimens
shall be constructed utilizing all of the components of an internal components
(IC) system, which are used in the ultimate product. Such systems may
include but are not limited to blinds, films, decorative glass inserts, grills and
muntins. These units shall be used for volatile fog testing in accordance with
CGSB 12.8. When testing muntins or grills, test samples shall be fabricated
dividing the sample into nine equal areas (3 by 3). A licensee may use the
same IGMAC® number for units manufactured without internal components
(IC) providing regular testing has been accomplished in accordance with the
above procedure.
It is recognized that a given company may utilize numerous Internal Components (IC) in
production units and it is not practical to regularly test all IC variations. The following
shall serve to supplement guideline G.8 and guide the licensee and auditor in selection
of the IC to be tested:
1.
2.
3.
4.
Favor shall be given to testing worst case IC
Favor shall be given to testing highest volume production IC
Consideration shall be given to testing IC on a rotational basis
Fog test only is required.
The following direction is also provided:
Muntins or Grills - When testing muntins or grills, test samples shall include all
components of the muntin or grill system (i.e. holes, clips, brackets) and shall be
fabricated dividing the sample into nine equal areas (3 by 3). Muntins or grills
need only be included in one air space of a multiple air space unit.
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Fig.B.2-1, Muntin Bar Test Sample Configuration
Cavity Inserts (decorative or other) - Units for IC testing of inserts (glass, film,
leaded glass, electrical panels or other) shall include all components of the insert
system except that non-transparent glazing or material should be replaced with
transparent material with care taken not to obstruct the center viewing area of
the unit. Inserts for fog test units shall approximate inserts used in actual
production.
Grooved Spacer for IC - Some frame/spacer systems are grooved to
accommodate the cavity insert but do not generally create 2 separate sealed
cavities and as such will be considered and tested as a single cavity unit. For
proper durability testing of these units, the groove may need to be filled and at
the fabricators discretion may use the same insert as the fog test units, a center
insert of clear glass, or a simplified center insert. In these cases the center groove
should be filled with an insert of appropriate thickness to support the spacer
during testing and compression to help facilitate "wetout".
Blinds - Units for IC testing of blinds between glass (BBG) shall include all
components of the blind system in the approximate correct proportions,
although the blinds do not need to be operational. Components may be placed
in the unit with care taken to not obstruct the center viewing area of the unit.
Any frame modifications (i.e. holes, clips or brackets for operators) shall be
included. Other than cleaning BBG ICs of oils and residue created by cutting or
slicing components in correct proportions, BBG ICs used for testing are not to be
treated or to undergo processing that differs from normal production processes,
e.g., pre-conditioning with high heat or chemical treatments not used in the
production process.

GCIA Testing of IC - At present IGCC/IGMA does not require GCIA testing of IC. It
has been recognized that practical limitations may exist in GCIA testing some IC.
As of the date of this document, a task group within IGCC/IGMA is working on
guidance for GCIA testing of IC and it is expected to include this work in future
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certification procedures. With this said, there is nothing precluding a fabricator
from GCIA testing IC, and if done so, certification documentation will reflect
such testing. This may be necessary for certain code or jurisdictional
requirements.

All test samples shall be forwarded directly to the approved test facility within 90
days of fabrication. There shall be no “pre-testing” of any test sample being
forwarded to the approved test facility except for normal in plant quality control
inspection processes performed by the manufacturer and at the manufacturer’s
discretion.

Should a new product under consideration for IGMAC certification fail any of the
CGSB 12.8 test requirements then the manufacturer must notify IGMA if they wish
to retest, within 90 days. If the new product fails only the argon gas
concentration test, then testing may proceed on those test samples for
certification as a conventional air-filled product only. If the initial gas fill
requirement is not met but the final gas fill requirement is, then the manufacturer
may submit new test samples for initial gas content certification only. For failures
of either the initial and final or final gas content certification then complete
retesting of the product is required if the product is to be certified for initial argon
gas concentration.

Gas filled insulating units cannot be identified as IGMAC certified unless
manufacturers participate in and have successfully completed the gas content
portion of the IGMAC Certification Program. Products that have successfully
completed the gas content portion can be identified by the addition of the
letter “G” added to the IGMAC number.

A full retest is required every 2 years to meet the standard, or earlier if:
i) Any of the generic component types of the product is changed;
ii) The location of the facility as listed on the license agreement is changed;
iii) The manufacturing process is changed.

Minor changes of product design or process, which are deemed not to affect
test results may be exempted from retesting. Notification of such changes is to
be made on the form ‘Request for Waiver of Retest’.

During a retest, should an IGMAC certified product fail any of the CGSB 12.8 test
requirements, then the manufacturer has 60 days from the date of the first
notification of failure to produce a full set of new test samples and submit same
for testing or withdraw that product from the IGMAC Certification Program. If the
administrator has not been notified within the 60 day period, then that product
may be de-listed. If the product fails only the initial or final argon gas
concentration test, then testing may proceed on those test samples for
certification as a conventional air-filled product only. If the product is to be
certified for gas concentration certification then complete retesting of the
product is required.

There will be no change in certification status during the first retest period. Should
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a product fail the first retest, excluding the gas concentration test, then that
product may be de-listed by IGMAC. No product will be de-listed for failing only
the gas concentration test. In this case the product will be listed in the IGMAC
Certified Products Directory as an air filled product.

The construction of all test samples is to be witnessed by the IGMAC designated
auditor. Only plant personnel and the designated auditor are to be present in
the plant at the time of the facility audit.
C.0
NON-COMPLIANCE
C.1
Any participating manufacturer who fails to comply with the requirements of the
Certification Program as set out in the Licensing Agreement is subject to delisting
from the program. Grounds for delisting are, but not limited to the following:
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
Failure to provide a "Pass" Test Report within 6 months of the expiry of test
date,
Use of IGMAC® trademark on a product other than that type, which was
certified,
Use of IGMAC® trademark on a product manufactured in a different
location than that listed on the Licensing Agreement,
Cessation of business, receivership or bankruptcy at the location listed on
the Licensing Agreement,
Non-payment of Certification Program Fees,
Failure to maintain adequate quality control records.
Failure to demonstrate compliance with the procedural requirements of this
program.
Non compliance with the terms of the IGMAC License Agreement.
Final decision on all matters pertaining to non-compliance shall rest with the
program IGMA Technical Policy Committee.
Manufacturers who are not in compliance with the Program and subject to
delisting will be notified in writing either by electronic submission (email or fax) or
registered mail and given 5 business days in which to respond to the allegation in
writing to the Program Administrator. If necessary a special sub committee of the
Committee consisting of the Chair, the Vice-chair and two other members of the
Committee will be established to consider formal appeals which may be made
either in writing or in person. This committee will respond within 30 days of receipt
of appeal and will ultimately recommend action to the IGMAC Certification
Procedures Committee. The Committee will decide at their next regularly
scheduled meeting or a special meeting if deemed necessary, if the manufacturer
is not in compliance and if the delisting should be processed.
A manufacturer who is delisted must reapply to the program as though he is a new
manufacturer in order to regain a listing.
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D.0
PRODUCT IDENTIFICATION
D.1
The minimum requirement for identification of Certified Products is as follows:
(a)
(b)
(c)
IGMAC® Trademark
Company name (or abbreviation as approved by IGMA)
Location of production facility (city, town, etc.), (or abbreviation as
approved by IGMA)
Year of manufacture.
(d)
D.2
Product identification must be permanently marked on each insulating glass unit
to be visible after installation. Method of identification may be by a label applied
to the spacer, die stamping the spacer, sandblasting or etching into the glass, or
other acceptable methods as agreed upon by the IGMAC Certification
Procedures Committee.
D.3
Products that are not identified by the permanent marking are not considered
IGMAC certified irrespective of whether that product configuration has
successfully met the program requirements.
E.0
AUDITS
E.1
FACILITY AUDIT
(a)
The purpose of the Facility Audit is to record specifically requested data
related to the manufacturing of the insulating glass units; to witness the
fabrication of test units and to verify the maintenance and documentation
of Quality Assurance Checks. During any facility audit, only employees of
the firm being audited shall be present with the auditor. At no time during
the 24 hour period preceding the construction of test samples shall an
employee or representative of any insulating glass component supplier,
whether currently supplying product(s) to the manufacturer/licensee or
not, have worked on, made modifications and/or improvements to or
provided maintenance on the production line and/or equipment from
which units submitted for testing are fabricated other than modifications
or improvements which will be maintained as part of the regular
fabrication process.
Regular maintenance as prescribed in the
manufacturer’s quality manual is permitted.
This audit will be performed:
(i)
After an initial application for Certification,
(ii)
Within the 2 year retesting cycle,
(iii)
After a request for retesting by the manufacturer (for example due to
change of generic component(s) or manufacturing process).
(iv)
Upon receipt of a new licensing agreement due to change of
location.
(b)
Each lite of glass shall have a 4 mm nominal thickness. The overall thickness
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of a sealed unit for testing shall not exceed 40 mm to accommodate
existing apparatus. The test specimens shall be fully representative of
manufacturer’s standard with regard to design and construction. No other
glass thickness is permitted. Test samples received with other glass thickness
will not be accepted for testing.
E.2
COMPLIANCE AUDIT
The purposes of the Compliance Audit are to ensure that the Manufacturer is
continuing to produce insulating glass units of the same construction as what has
been certified, to verify the maintenance and documentation of Quality
Assurance Checks and that all certified units are being properly identified.
E.3
The basis of the audits pertaining to Quality Control will be the In-plant Quality
Control Requirements, Appendix F.
E.4
The Audits will be performed by an Inspector of the Agency who shall have
authority to:
(a)
Observe and record the production process,
(b)
Inspect components as prepared for production,
(c)
Review quality control records,
(d)
Check units on hand, in stock, or awaiting shipment.
E.5
Two unannounced Compliance Audits will be performed per year. If a Facility
Audit is performed, it may replace one of the two Compliance Audits scheduled
for that same year.
F.0
SCHEDULE OF FEES
F.1
Fees will be set by the Alliance (See Appendix K, Certification Fee Schedule).
F.2
The Certification Program Annual Fee will include two audits per year and other
administrative costs. If additional audits are required to verify compliance with the
Program, this additional cost will be paid by the manufacturer.
F.3
All costs associated with the fabrication of test units, boxing and delivery to a test
laboratory, testing, reports, etc., will be paid by the manufacturer.
G.0
COMPONENT CODES
G.1 IGMA will maintain a Certified Products Directory, which will include the name
and location of each participating Manufacturer and a generic description of
the product as certified. IGMA will maintain a list of component equivalencies
(Appendix A) grouped by generic component types. Components listed within
a generic category are considered equivalent for the IGMAC certification
purposes.
G.2 The Certified Products Directory will be made available through the IGMA
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website (www.igmaonline.org) to public and private sector architects, specifiers,
building code authorities, and other interested parties.
G.3
Listed Insulating Glass Manufacturers may state for advertising purposes that their
product meets the requirements of the IGMAC Certification Program.
Manufacturers are to adhere to the IGMA guidelines for approved use of the
IGMAC trademark. Copies of the IGMA guidelines may be obtained by
contacting the IGMA office.
G.4
IGMA does not certify or approve components used in the manufacture of
insulating glass units.
G.5
The codes for generic component types as tested and as used on the listing are
detailed in Appendix H.
G.6
A change of unit design, which would change any of the components listed on
the "Application for Participation in the Certification Program" will be considered
new generic type and will be subject to retesting unless a "Request for Waiver of
Retest" is approved. Changes from one listed generic component to another
listed generic component in the same category will require notification through
a "Request for Waiver of Retest" but will not require a retest. Refer to Appendix A,
Desiccant, Sealant, and Spacer Chart for equivalencies.
G.7
IGMA will use the following criteria for listing a specific component in Appendix A
on its list of generic component types.
(a)
1.
2.
3.
(b)
Sealants
The sealant manufacturer will state which sealant category is appropriate
for the specific sealant and shall submit a Material Safety Data Sheet
(MSDS) and a Technical Data Sheet (TDS) to the IGMA Technical Policy
Committee for confirmation.
The sealant manufacturer shall submit a CGSB 12.8 or IGMAC test report
from one of the approved IGMAC testing facilities on units manufactured
with the sealant to the IGMA Technical Policy Committee. The units shall
conform to all CGSB 12.8 requirements. Every component used in the
manufacture of the units (other than the sealant) shall be from materials
on the generic components list. No muntins or grills are necessary, no gas
filling is required, and clear glass may be used for the purposes of this test.
In addition, if the sealant is to be used in single seal units, the
manufacturer shall submit either ASTM F1249 or ASTM E96 (desiccant
method) test data conducted under the conditions outlined in IGMA TB2701-95 to the IGMA Administrator for review. The test data shall be
considered confidential by the IGMA Administrator and may not be
released without the consent of the sealant manufacturer.
Desiccants – For all Certified Products and prototypes for Certification
testing, the fabricator shall have on file a copy of the Desiccant supplier’s
specification showing the minimum equilibrium water adsorption capacity
(weight %) as measured at 25 oC (77 oF) and 50 % Relative Humidity (+/-
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5%). Additionally the fabricator shall document the weight of desiccant
or desiccant system (grams) in the certified product or prototype. From this
data, the fabricator shall document the adsorption capacity per
perimeter foot (ACPF) using the following formula:
ACPF (grams/ ft.) = Weight of Desiccant (g) x adsorption capacity (wt %)
Perimeter (Feet) x 100
Note: For all 14 x 20 inch test specimens the perimeter is 5.66 feet
(c)
G.8
Spacer and Integrated Spacer Systems – qualification criteria is under
development. Please contact the IGMA office for further information.
As a general guide, any of the following may be changed without requiring a
retest or a waiver approval:
(a)
(a.2)
(b)
(c)
(d)
(e)
(f)
(f.2)
Glass - thickness, size, tint, type, shape or supplier (Note: It is recommended
that glass supplier's recommendations be followed when insulating glass
units utilize
coated glass products);
Assembly – Certified sealed triple glazing changed to sealed double
glazing.
Spacer - width, height, wall thickness or supplier, the addition of an air
space muntin frame;
Desiccant - A change in desiccated material that maintains or increases
the Adsorption Capacity per Perimeter Foot (ACPF)
Sealant - colour, increased MVT path, supplier;
Connector - changes of components within generic Connector.
Coatings - Non-edge deleted sputtered (soft coat) coatings meeting the
Main Criteria 1 and 2. Pyrolytic coatings.
Low E Coatings – Edge deleted sputtered (soft coat) coatings to any other
edge-deleted sputtered coating, Pyrolytic (hard coat) or plain glass;
Non-edge deleted sputtered (soft coat) coatings meeting the Main Criteria
1 and 2, and only when recommended for such use by the coating
manufacturer to any other edge-deleted sputtered coating, Pyrolytic (hard
coat) coatings, or clear glass;
Pyrolytic (hard coat) coatings to any other Pyrolytic coating or clear glass.
G.10
As a general guide, the Administrator should be notified by means of a "Request
for Waiver of Retest" for interim approval. Items not covered by Items G.6 and G.7
shall be reviewed by the IGMA Technical Policy Committee. Final approval shall
be granted by the IGMA Technical Policy Committee at its next scheduled
meeting.
G.11
As a general guide, none of the following may be changed without a retest:
(a)
(b)
(c)
Glass - construction of triple glazed units if tested for double glazed;
Spacer - material or finish (i.e. anodized/galvanized/painted), Generic
Type;
Desiccant - A change in desiccated material that decreases the
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(d)
(e)
(f)
Adsorption Capacity per Perimeter Foot (ACPF)
Sealant - decreased MVT path, change from a single sealant system to a
dual sealant system or vice versa, Generic Type;
Connector - Generic Type.
Low E – Clear (non-coated) to Pyrolytic (hard) low E, sputtered edgedeleted or non-edge deleted low E coating to non-edge deleted sputtered
low E coating. Pyrolytic coating to sputtered coating (both edge and nonedge deleted).
From
To
Clear
Clear
Y
Pyrolytic
Y
Sputtered
Y
(edge-deleted)
Sputtered (non
Y
edge-deleted
(Table Key: Y- Yes; N – No)
N
Y
Sputtered
(edge-deleted)
N
N
Sputtered (non
edge-deleted)
N
N
Y
Y
N
Y
Y
N
Pyrolytic
(Chart provided for illustration)
Manufacturers are advised that before switching from the product supplied from one
component manufacturer to another one, even those that may be considered
equivalent and carry the same component code, the form “Request for Waiver of Retest”
must be submitted to the IGMA office for review and approval. The request will be
reviewed by the Program Administrator and in some cases by the IGMA Technical Policy
Committee. The manufacturer will be advised as to whether the waiver has been
granted or declined.
H.0
DOCUMENTATION & FORMS
H.1
The following described Documents and Forms will be used in the administration of
the IGMAC Certification Program:
(a)
(b)
(c)
(d)
(e)
Application for Participation in the IGMAC Certification Program;
Audit Form and Test Report;
License Agreement;
Request for Waiver of Retest;
Certified Products List.
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APPENDICES
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Quanex
Quanex
Aluminum(MillFinished)
Aluminum(Painted,Aludized,Powder,etc.)
Butylcompositespacer
Butylpolycarbonatespacer
Polymerplasticspacer
U-channel(StainlessSteel)spacer
U-channel(Tinplatedsteel)spacer
FoamSpacerMetalizedmulti-layervapourbarrier
FoamSpacerSolidaluminummulti-layervapourbarrier
FoamSpacerPlastic/Polymerfoambackofspacer-Nometal
basedmulti-layervapourbarrier
PolymerPlasticAluminum
PolymerPlasticStainlessSteel
Steel(Galvanized)
AM
AO
DS
DL
IX
INS
INT
FSM
FSS
FSP
PPA
PPSS
SG
Notatthepresent
time
Notatthepresent
time
Notatthepresent
time
Tri-Seal,T-Spacer/Tri-SealPremium,
T-Spacer/Tri-SealPremiumPlus
SwissspacerV
Yes
www.allmetalinc.com
www.quanex.com
www.quanex.com
www.tremco.com
www.quanex.com
www.ged-usa.com
www.ppg.com
www.ged-usa.com
www.ppg.com
www.inexspacer.com
www.truseal.com
www.truseal.com
www.allmetalinc.com
www.fenzi-na.com
www.allmetalinc.com
www.fenzi-na.com
Website
EquivalencyandavailabilityforwaiverarebasedonmaterialequivalencyandsubmissionofasuccessfultestreportsubmittedbyanIGMACprogramparticipant.Thereareotherspacersystemslistedunderagenericcategorywhichhavenotappliedfor
equivalencyandwaiver.SpacersandspacersystemsabovethathavemetthecurrentequivalencyandwaiverrequirementsundertheIGMACCertificationProgramaredenotedby“Yes”.ForfurtherinformationpleasecontactthesupplierortheIGMA
office(613-233-1510).Thislistisintendedtobeaguidetoassistindetermininggenericcategoriesofspacersandspacersystemsisnotanyindicationofapprovaloracceptance.IGMAdoesnotcertifycomponents
Allmetal
Saint-Gobain
Swissspacer
Notatthepresent
time
Yes
EnerEDGE,EnerEDGEPro
Tremco
Saint-Gobain
Yes
SuperSpacer, SuperSpacerPremium,
PremiumPlus
Quanex
nXt
Yes
Yes
InterceptSteel
InterceptTin-Plated
Inex
Duralite
Duraseal
Notatthepresent
time
Notatthepresent
time
Notatthepresent
time
Yes
Yes
Yes
Yes
AvailableforWaiver
IGMACCERTIFICATIONPROGRAMSPACER&SPACERSYSTEMCOMPONENTCODES
Issued:December3,2015
GEDIntegratedSolutions
GEDIntegratedSolutions
INEX
Truseal
TruSeal
Allmetal
Fenzi
Allmetal
Fenzi
Aluminum(Anodized)
AA
Tradename
Supplier
GenericDescription
Generic
Code
NOTE:
StainlessSteel
SteelOther(Paintedetc.)
Nickel/ZincPlatedSteel
Thermallybrokenanodizedaluminum
ThermallyBrokenChrome
ThermallyBrokenSteel
ThermallyBrokenTin
Butylsealantspacer(AluminumorStainlessSteel)
Polycarbonatespacer
Thermoplasticspacer
SS
SO
SZ
TBA
TBC
TBS
TBT
TS
TX
TP
ChromatechUltra
Fenzi
Kommerling
Chemetall
Ensinger
Fenzi
Kodimelt/TPS
Naphtotherm
Thermix
Warmedge(ManufactureIndustrielle)
TGISpacer
Thermaledge(HygradeMetals)
Fenzi
TechnoformNA
ClimatechEdge
RPMRollforming
Warm-Light(C)
AZON
RollTech
Fenzi
Warm-Light
Aluminum-T
Allmetal
AZON
RPMRollforming
Tradename
Allmetal
Supplier
Yes
Notatthepresent
time
Notatthepresent
time
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Notatthepresent
time
Notatthepresent
time
Yes
Yes
Yes
AvailableforWaiver
www.fenzi-na.com
www.technoform.us
www.fenzi-na.com
www.fenzi-na.com
www.hygrademetal.com
www.rpmrollforming.com
www.rpmrollforming.com
www.fenzi-na.com
www.allmetalinc.com
www.allmetalinc.com
Website
IGMACCERTIFICATIONPROGRAMSPACER&SPACERSYSTEMCOMPONENTCODES
Issued:December3,2015
EquivalencyandavailabilityforwaiverarebasedonmaterialequivalencyandsubmissionofasuccessfultestreportsubmittedbyanIGMACprogramparticipant.Thereareotherspacersystemslistedunderagenericcategorywhichhavenotappliedfor
equivalencyandwaiver.SpacersandspacersystemsabovethathavemetthecurrentequivalencyandwaiverrequirementsundertheIGMACCertificationProgramaredenotedby“Yes”.ForfurtherinformationpleasecontactthesupplierortheIGMA
office(613-233-1510).Thislistisintendedtobeaguidetoassistindetermininggenericcategoriesofspacersandspacersystemsisnotanyindicationofapprovaloracceptance.IGMAdoesnotcertifycomponents
Steel(MillFinished)
SM
GenericDescription
Generic
Code
NOTE:
Version 24
NOTE:
D2000
Delchem
100Series
130
CPS9000
CPS9190
HotMeltThermoset
"RHM"
IG882A-DR
5190Series
5190
5192
5197
Adcotherm
HMB2000
2003
Adcotherm
3000HS
IG-023B
IG-021B
4605
3070
4002
“HM”
HotMeltButyl
Thermoplastic
Delchem180Series
BU-S1172554000
Polyisobutylene
“PIB”
Adcotherm29
PB-0686
PB-069G
PB-041B
PB-041G
PB-040G
BK-129
PB059B-58
PB059G
PB069B-56
Adcotherm
3070HS
PB7HSNB
3500Series
3523
3524
Delchem80Series
Poly-sulfide
“PS”
GD116
Delchem90Series
3190Series
3190
3190A
3190B
3199
48375
Naftotherm
BU-S
Polyurethane
Twocomponent
“PUR”
GD677
982
983
984
986
980
999
3-0017
Silicone
Onecomponent
“SI”
ElastosilIG25A
Silicone
Twocomponent
“S2”
Thislistisintendedtobeaguidetoassistindetermininggenericcategoriesofspacersandspacersystemsisnotanyindicationofapprovaloracceptance.IGMAdoesnotcertifycomponents
EquivalencyandavailabilityforwaiverarebasedonmaterialequivalencyandsubmissionofasuccessfultestreportsubmittedbyanIGMACprogramparticipant.Thereareothersealantslistedunderagenericcategorywhichhavenotappliedfor
equivalencyandwaiver.Theseareidentifiedinitalics.ForfurtherinformationpleasecontactthesupplierortheIGMAoffice(613-233-1510)
DowCorning
Delchem
Chemetall
Bostik
ADCOProducts
Company
IGMACCERTIFICATIONPROGRAMSEALANTCOMPONENTCODES
Revised:September2016
JS-780
JS-786
Tenaglas-2
GD116
Thiover
Poly-sulfide
“PS”
Tenaglas-PU
GD677
Naftotherm
BU-S
UR-5100Series
Polyurethane
Twocomponent
“PUR”
GS1
GS2
IGS31031-part
IGS3703
1-part
IGS3713
IGS3723
2-part
IGS3729
3733
Silicone
Onecomponent
“SI”
3-0117
3-7509
3362
Silicone
Twocomponent
“S2”
Thislistisintendedtobeaguidetoassistindetermininggenericcategoriesofspacersandspacersystemsisnotanyindicationofapprovaloracceptance.IGMAdoesnotcertifycomponents
EquivalencyandavailabilityforwaiverarebasedonmaterialequivalencyandsubmissionofasuccessfultestreportsubmittedbyanIGMACprogramparticipant.Thereareothersealantslistedunderagenericcategorywhichhavenotappliedfor
equivalencyandwaiver.Theseareidentifiedinitalics.ForfurtherinformationpleasecontactthesupplierortheIGMAoffice(613-233-1510)
TrusealTech.
NOTE:
JS-562
EdgeThermTHM
3000
GD115
IsomeltR
HL-5094
HL-5470
1570-149
PIB969
HL-5500
HL-5500-125,
HL-5143
HL-5153
HL-5153B
HL-5160C
ButylverKC
Polyisobutylene
“PIB”
HotMeltThermoset
"RHM"
HM1081A
HM-1091
HM-1191
HM-3126
HL-5140,
HL-5130
HL-5145,
HL-5147,5197G
KodimeltIG
Hotver2000
HotverA+
“HM”
HotMeltButyl
Thermoplastic
Tenachem
Kommerling
HBFuller
Momentive
Performance
Fenzi
Company
IGMACCERTIFICATIONPROGRAMSEALANTCOMPONENTCODES
Revised:September2016
AppendixB
IGMACCERTIFICATIONPROGRAMAPPLICATIONFORM
APPLICANTINFORMATION
DateofApplication: Contact
NewApplicant
Company
ExistingProgramParticipant–IGMAmember
StreetAddress
ExistingProgramParticipant–IGMANon-member
City
NewProductLine(prototype)
State/Province
Prototype:re-fabricationoftestspecimens
Selectthisboxifprototypehaspreviouslyfailedtesting
Zip/PostalCode
Telephone
CertifiedProductLine:re-fabricationoftestspecimens
Fax
IGMAC#:
E-mail
PRODUCTIDENTIFICATION&CONFIGURATION(refertoIGMACCertificationProgramComponentCodes)
SUPPLIER
COMPONENT
IGMACCode
SUPPLIERPRODUCTCODE
(fordesiccant,pleaseprovide#ofsidesfilled)
Connector
Desiccant/DesiccatedMatrix Spacer
PrimarySealant
SecondarySealant
EdgeDeleted LowECoating
InteriorFilms
GasContent:
Air-filled
Argon(AR)
Krypton(AR)
Other
#ofglazinglites:
Doubleglazed Tripleglazed
Other
FEES*
Fee
Qty Amount
NewProgramParticipantsOnly:
ApplicationAdministrativeFee(non-members)
$500.00 $
InitialRegistrationAuditFee(prototype)–nonmemberrate
$790.00 $
InitialRegistrationAuditFee(prototype)–memberrate
$590.00 $
ExistingProgramParticipants:
AuditFeeforRe-fabricationofTestSpecimens(prototypeandexistingproductlines)–nonmembers
$790.00 $
AuditFeeforRe-fabricationofTestSpecimens(prototypeandexistingproductlines)–members
$590.00 $
Subtotal $
Canadianresidentsaddtaxappropriateforyourprovince $
TOTAL $
*Pricessubjecttochange ORDERCONFIRMATION&INVOICEINFORMATION(OFFICEUSEONLY)
IGMACCertificationProgram
Received
InvoiceDate Processed
Invoice# 1500BankStreet,Suite300
IGMAC#
InvoiceTotal Ottawa,ON,Canada.K1H1B8
Telephone:613-233-1510
ITS
Fax:613-482-9436
Website:www.igmaonline.org
Version 24
January 2016
IGMACCERTIFICATIONPROGRAMCOMPONENTCODES
CODE
MC-1
MC-4
CC
LC
N/A
CODE
AA
AM
AO
DS
DL
IX
INS
INT
FSM
FSS
FSP
SG
SM
SS
SO
SZ
TBA
TBC
TBS
TBT
TS
TX
TP
CONNECTORS(CON)
CODE
SingleConnector(SingleKeyorScrew)
PIB
4CornerMechanicalConnector
PS
CC=ContinuousWelded
S1
LC=LinearConnection
S2
NotApplicable
HM
RHM
SPACER-GENERIC
PUR
Aluminum(Anodized)
Aluminum(MillFinished)
Aluminum(Painted,Aludized,Powder,etc.)
CODE
Butylcompositespacer
AR
Butylpolycarbonatespacer
KR
Polymerplasticspacer
CO
U-channel(StainlessSteel)spacer
BL
U-channel(Tinplatedsteel)spacer
FoamSpacerMetalizedmulti-layervapourbarrier
FoamSpacerSolidaluminummulti-layervapour
barrier
FoamSpacerPlastic/Polymerfoambackofspacer
-nometalbasedmulti-layervapourbarrier
Steel(Galvanized)
CODE
Steel(MillFinished)
MS
StainlessSteel
SG
SteelOther(Paintedetc.)
BL
Nickel/ZincPlatedSteel
DM
Thermallybrokenanodizedaluminum
OT
ThermallybrokenChrome
ThermallyBrokenSteel
ThermallyBrokenTin
Butylsealantspacer(AluminumorStainless
Steel)
Polycarbonatespacer
Thermoplasticspacer
SEALANT
Polyisobutylene
TwoComponentPolysulfide
OneComponentSilicone
TwoComponentSilicone
HotMeltButylThermoplastic
HotMeltButylThermoset
TwoComponentPolyurethane
GAS
Argon
Krypton
CO=CarbonDioxide(CO2)
Blend(Specify%sandComposition)
DESICCANT
MolecularSieve
SilicaGel
BlendedMS&SG
Desiccatedmatrix(integraltospacer)
Other(specify)
ProgramTestingFees
(contacttheIGMAapprovedtestingfacilityofyourchoicetoobtainafeeschedule)
Exova(formerlyBodycoteTestingGroup) CAN-BEST
2395SpeakmanDrive
38ReganRoad,Unit4
Mississauga,ON L7J2L8
OR
Brampton,ONL7A1C6
(905)822-4111(ext.585)
(905)840-2014
Contact:GregMurawsky
Contact:ElieAlkhoury
Asigned,completedIGMACCertificationProgramLicensesAgreementmustaccompanyallnewapplications.
PleasefaxyourcompletedapplicationformandsignedlicenseagreementtotheIGMAofficeat613-482-9436
Version 24
January 2016
LICENSE AGREEMENT
APPENDIX "C"
Page 1 of 3
This agreement, dated the
by and between the Insulating Glass Manufacturers Alliance
(IGMA) hereinafter referred to as the Licensor and
Having its principal offices at
Hereinafter referred to as the Licensee, witnessed:
That the Licensor administers a program wherein the Licensee agrees to Certify that Insulating
Glass Units manufactured at the above facility address are tested by an approved testing
laboratory and that his manufacturing or assembly plants are subjected to routine inspections; and
that
A Certification Label or Mark shall be permitted to be affixed to the Certified Product to identify
those Insulating Glass Units which comply with said Program; and that the Licensee is willing to
participate in said Certification Program under the terms and conditions set forth in the reference
Program document.
NOW THEREFORE, it is agreed by and between the parties hereto as follows:
LICENSEE:
1.
Shall, without prior notice, allow the Licensor's Agency free access during normal business
hours, to Licensee's place or places of manufacture, assembly or shipment of products certified
hereunder, to enable said representative to inspect such products for compliance with the
requirements of this program. Licensee's refusal to permit access for inspection purposes
hereunder shall be due cause for voiding of this agreement.
2.
Agrees that the Licensor's Agency representative shall have access to pertinent inventory
and production areas of Licensee's premises and to such Quality Control Records as may be
necessary to determine that Licensee's Certified Products comply with the requirements of the
specifications relevant thereto. Also agrees to render reasonable assistance to enable the
inspectors of its certified products to be performed without undue delay or interference.
3.
Shall affix the prescribed Certification Label or Marks only on units that have been
fabricated in the same manner and with the same materials as the tested specimens.
4.
Shall affix the prescribed Certification Label or Marks only at the time and place of
manufacture; and, only to Products which have been listed by the Licensor for Certification.
5.
Shall not affix the Certification label or Mark to any product from which listing has been
withheld or to any product De-listed:
a)
b)
Until a sample embodying such change has been submitted for test
and found, by the Certification & Education Committee, to comply
with the requirements of the applicable specification, or
Until, in the case of changes, Licensee's duly submitted Request for
Waiver of Re-certification has been approved by the IGMAC
Program Administrator.
LICENSE AGREEMENT
Page 2 of 3
Version 24
6.
Shall abide by the decision of the IGMA Certification & Education Committee as to the
Compliance of Licensee's products, determined in accordance with the requirements of the
designated Standard and subsequent inspectors of such Products. It is understood that the said
Committee is and shall be the sole judge of the compliance or non-compliance of Licensee's
Product with the designated Standard for purposes of Certification of such Product under this
Program.
7.
Shall abide by and comply with all procedural details which the Licensor may prescribe for
the implementation of the Certification Program, provided that such procedural details are not
inconsistent with the proposes of the License Agreement. The Certification Program is detailed in
the procedures section, which is a part of this License Agreement. Non-compliance with the
provisions of the procedures section may be cause for De-Listing and cancellation of this
Agreement.
8.
Licensee shall pay the Licensor during the term of this Agreement the fee, as established in
the Fee Schedule.
LICENSOR:
8.
Shall provide the referenced Certification Program with an Audit Agency and a program
Administrator who shall act on his behalf on all matters including, but not necessarily requiring or
limited to, the following:
(a)
Authorized continued use of the IGMAC label and publication of the product in the
Certified Products Directory for units that are fabricated in the same manner and
with the same materials as the tested specimens.
(b)
Perform audit services.
(c)
Review records relating to quality control.
(d)
Compare finished product and component parts to specifications
and drawings for same.
(e)
Shall supply to each Licensee a Certification number unique to the
product approved by testing under the terms and conditions of the
IGMAC Certification Program.
9.
The Licensor's Administrator shall be responsible for:
(a)
Authorizing, withholding, withdrawing or denying the right of any
Licensee to designate a product as Certified and to affix the
Certification Label or mark thereto, in accordance with judgment,
based on results of tests, audit of the Product and such other
requirements as are herein provided.
(b)
Review and determine acceptability of all test data.
10.
The IGMA Certification & Education Committee shall be responsible for:
(a)
Reviewing appeals
(b)
Final decisions on appeals and certification status of Licensees.
(c)
Shall determine which of the Standards are to be designated effective for purposes
of product Certification hereunder, and the date or dates on which they become
effective.
IT IS FURTHER AGREED THAT
11. (a) This agreement shall become effective on the date of execution and shall extend
for an initial period of one (1) year and shall be automatically renewed for
successive additional periods of one (1) year each, unless Licensor or Licensee, at
least sixty (60) days prior to the date of expiry, gives notice in writing that it does not
wish the Agreement to be renewed.
LICENSE AGREEMENT
page 3 of 3
Version 24
(b)
Licensor may forthwith terminate this agreement if Licensee:
i)
Ceases or threatens to cease to carry on its business or becomes insolvent
or
bankrupt;
ii)
Fails to pay charges owing under the Certification Program;
iii)
Uses the Certification number or Licensor's Name or Trademark in a manner
not
authorized by Licensor; or
iv)
Otherwise fails to comply with any provision of this agreement, the
Certification Program, the Procedural Guide or any other agreement between the
parties.
12.
If this Agreement is terminated, then upon the effective date of such termination, Licensee
(a)
Shall not affix the Certification Mark to any product which Licensee
shall thereafter manufacture; and
(b)
Shall make no further reference to or use of Licensor's Certification
Program or Certification number.
13.
If, during the term of this Agreement, or any extension thereof, Licensor is not able to
perform the services stated under this Agreement, then this Agreement can be terminated by
Licensor upon written notice to Licensee and Licensor shall be responsible only for the return of
fees prepaid by Licensee and Licensor pro rata as to the unexpired term of prepayment.
14.
Licensee acknowledges that it is solely responsible to its customers and end-users for any
product produced or service rendered by Licensee and all warranties express or implied, with
respect thereto. Licensee shall refrain from using Licensor's name or Trademarks except as
expressly authorized in writing by Licensor and shall not, in any event, represent that Licensor
endorses or warrants Licensee's products or services. Licensee hereby waives all rights or
subrogation against Licensor.
15.
Licensee hereby indemnifies and agrees to hold harmless Licensor, its members, directors,
officers, employees and agents from and against all liability and costs respecting or arising from (a)
this agreement or the Certification Program, together with all services performed or administered
by Licensor in connection therewith; (b) Licensee's use of Licensor's Name or Trademarks; and (c)
any alleged failure or defect in any product or service provided by Licensee. Licensee agrees that
it will not raise as a defense in any action against it, the fact that it has participated in or has
received certification pursuant to the Certification Program.
LICENSOR:
INSULATING GLASS MANUFACTURERS ALLIANCE for the IGMAC Certification Program
By: ______________________________________________________________________
Date: __
_____
________________
LICENSEE:
By: ______________________________________________________________________
Date: ____________________________________________________________________
Version 24
Appendix D: IGMAC Auditor Requirements
1.0
INTRODUCTION
The Insulating Glass Manufacturers Alliance (IGMA) administers a voluntary certification
program for sealed insulating glass units that comply with the requirements of the CGSB 12.8
standard and the IGMA Gas Concentration Certification Program.
The complete
requirements of the Program are contained in the document titled "IGMAC Certification
Program" (current edition identified on document).
On behalf of IGMA, the auditor conducts two types of audits: Facility Audits and
Compliance Audits. A Facility Audit is conducted primarily to document the construction of
samples required for testing under the Program (ie. prior to certification, and within the required
re-certification cycle thereafter).
The required re-certification cycle for this program is every two years to qualify the program
for listing with the National Fenestration Rating Council (NFRC) program.
After certification has been granted by IGMA, Compliance Audits are conducted to verify
that construction of certified IG units has not changed, and that other specific requirements of
the Program are being met.
2.0
GENERAL INSTRUCTIONS FOR AUDITORS
2.1
Audits shall only be conducted upon specific direction from the individual designated as
the IGMAC Certification Program Administrator, who will advise the appropriate Auditor's
field office for coordination with their field officers. IGMA shall provide a completed audit
form with the necessary manufacturer and product code information. Any specific
instructions as to which kind of audit is required for each participating facility involved will
also be noted. (In special circumstances, the program application form may be provided
in lieu of the audit form).
2.2
In the event that a facility audit report has been issued, the Auditor is to contact the
manufacturer in advance to schedule a mutually agreed upon date and time.
Compliance audits are unannounced.
2.3
The auditor shall always carry a current copy of the IGMAC Certification Program
document.
2.4
Upon arrival at the manufacturing location, the auditor shall identify her/himself and ask for
the specified contact person or alternate representative shown on the audit form and
advise that he/she is present to conduct an audit in accordance with the IGMAC
Certification Program. The facility audit is scheduled in advance with the manufacturer.
Compliance audits are unannounced.
2.5
The auditor shall ensure that (s)he is accompanied at all times by a representative of the
manufacturer during the audit. No suppliers are permitted in the plant facility during a
facility audit.
2.6
The audit form shall be completed in ballpoint pen and in a clear and complete
manner.
2.7
It is the role of the auditor to record the required and requested information. The auditor
has no authority to make decisions on certification of product or actions to be taken by the
manufacturer to comply with the requirements of the Program. The auditor may provide
Version 24
information to the manufacturer regarding program requirements based on, and with
reference to the Program document. The manufacturer shall be referred to the IGMAC
Administrator for any decision or direction.
2.8
During a facility audit, it is the responsibility of the manufacturer to have sufficient quantities
of 4 mm glass to complete fabrication. The auditor shall verify the glass thickness and air
space gap for program compliance.
3.0
FACILITY AUDITS
3.1
General
Facility audits involve witnessing the manufacture of small 350 x 500 mm (14" x 20")
insulating glass units for forwarding to the test laboratory for testing, verifying the
maintenance and documentation of required quality assurance checks, and recording
the required and requested (by IGMA) information.
Units fabricated and submitted by the manufacturer for certification testing must reflect
the manufacturer’s actual production unit configuration in all respects.
3.1.2
During any facility audit, only employees of the firm being audited shall be present with the
auditor.
3.1.3
Upon signing the completed audit report, the manufacturer/licensee is testifying that at no
time during the 24 hours period preceding the fabrication of test specimens was an
employee or representative of any insulating glass component supplier, whether currently
supply product(s) to the manufacturer/licensee or not, working on, making modifications
and/or improvements to or providing maintenance on the product line and/or
equ8pment from which units submitted for testing are fabricated.
3.2
3.2.1
Procedure
Upon notification from IGMA, an auditor will be assigned for the facility audit, and be
provided with the audit form.
3.2.2
The assigned auditor will contact the manufacturer and agree upon an audit date. To
avoid excessive travel costs, the facility audit will be scheduled with routine inspections
in the area, if possible.
3.2.3
The auditor shall witness the manufacture of the 20 ~ 24 (minimum / maximum) actual
test units required for testing, and shall verify that:
a)
the test units are being manufactured in accordance with the following
applicable portions of CAN/CGSB 12.8: "One set of specimens comprising at least
20 insulating glass units, with outside dimensions 350 x 500 mm (±5mm) and
hermetically sealed cavities of at least 12mm for double-glazed units and 6mm
each for triple-glazed units. If the units are to be tested for argon gas
concentration, then all 20 units must be filled with argon gas and sealed as per
the normal procedure. All argon gas measurements are conducted by Spark
Emission Spectrography (SES). One lite of a double-glazed unit must be an
optically transparent sheet or float glass with or without a coating to facilitate
dew point measurements. For triple-glazed test specimens, the Low-e coating
must be on the centre lite in order to facilitate non-destructive gas testing. Each
lite of glass shall have a 4 mm nominal thickness. The overall thickness of a sealed
unit for testing shall not exceed 40 mm to accommodate existing apparatus. The
specimens shall be fully representative of manufacturer’s standard production
units with regard to design and construction including 4 test samples with cavity
materials such as but not limited to grills, muntins, films, decorative inserts, blinds
etc. It is recommended that the manufacturer obtain a copy of the CGSB 12.8
standard to ensure all requirements of the standard are met.
Version 24
b)
if a manufacturer is gas filling IG units, the corresponding test units must be
constructed for gas filling and units are required to be gas filled for the
determination of initial and final gas concentration levels under the standard test
method for determining argon gas concentration and be manufactured with Low
E coating. Gas testing is non-destructive using the SES methodology. The ten units
tested for gas content are the 4 weather-cycled units plus 6 of the high humidity
units. Initial and after gas content testing will be conducted on the same samples.
Units fabricated with cavity materials are NOT tested for high, humidity, weather
cycling or gas content.
c)
Internal components may include but are not limited to blinds, films,
decorative glass inserts, grills and muntins. When testing muntins or grills, test
samples shall be fabricated dividing the sample into nine equal areas (3 by 3).
It is recognized that a given company may utilize numerous Internal Components
(IC) in production units and it is not practical to regularly test all IC variations. The
following shall serve as a guide the manufacturer and auditor in selection of the
IC to be tested:

Favor shall be given to testing worst case IC

Favor shall be given to testing highest volume production IC

Consideration shall be given to testing IC on a rotational basis
The following direction is also provided:
Muntins or Grills - When testing muntins or grills, test samples shall include all
components of the muntin or grill system (i.e. holes, clips, brackets) and shall be
fabricated dividing the sample into nine equal areas (3 by 3).
For multiple cavity test samples, muntins or grills should be included in all cavities if
actual production units have muntins or grills in all cavities. Multiple cavity test
samples shall include the same number and placement of Low e coatings as
production units. Units with cavity materials will be tested only for volatile fog.
d)
If the optional initial seal test is requested or not, auditor shall so note on audit form
in space provided.
3.2.4
The construction details related to gas filling, and the gas type used in production, shall be
recorded on the audit form (if applicable).
3.2.5
The auditor shall note on the audit form, under Auditor notes, if the manufacturer is
currently using "low E" glass in production. Test samples prepared for argon gas
concentration testing must be manufactured with Low-E coating if the manufacturer’s
actual production units are manufactured with Low-E coating. Special fabrication
regarding the Low E coating is required for triple and quad glazed units. Manufacturers
are to contact the IGMA approved test facility of their choice for instructions. Special
instructions are available from the IGMA office regarding fabrication of quad glazed units.
3.2.6
The auditor shall record the product codes on the audit form for each of the actual
components being used in the assembly. (S)he shall carefully review the product codes
with the manufacturer's contact person, and shall make appropriate notation on the audit
form if there is any discrepancy between the components being used and the
component codes shown on the form by IGMA.
Note: From time to time new developments in components, that were not considered in
the development of current component codes, can cause uncertainty in the appropriate
code to record. If there is any uncertainty as to the appropriate code to use, for this or any
other reason, the auditor shall make appropriate notation on the audit form and include
the trade name if available, appending additional information as necessary so as to
ensure clarity. The manufacturer's representative is to endorse note as recorded on form.
Version 24
3.2.7
The auditor shall place the non-removable identification label on an outside glass surface
of each of the 20 or 24 IG test units, locating the label in a corner rather than toward the
center of the glass. The auditor shall initial and date each identification label.
3.2.8
The auditor shall review the status of the manufacturer's Q.C. records program, recording
the status of each record on the audit form. Auditors are to refer to Appendix F: In-Plant
Quality Control Requirements and Appendix G: Quality Control Forms.
3.2.9
The auditor shall sign and date the completed audit form and shall have the
manufacturer's representative also sign in the space provided and initial the “Permanent
Mark” section of the form reserved for the identifying certification mark. If this area is blank,
the auditor is to provide the manufacturer’s certification mark. The auditor shall leave a
copy of the completed audit form with the manufacturer who must include a copy with
the shipment of test units to the test laboratory.
The auditor shall return the original copy of the audit report form to the serving regional
audit office. The inspector should make an additional copy for his/her records. The serving
office will submit the original of the completed audit form to IGMA.
3.2.10 Following the facility audit and prior to departure from the manufacturing facility, the
auditor shall inform the manufacturer that they have 90 days from that date forward to
have sample units shipped to an IGMA approved test facility for testing in order to remain
in compliance with the Certification Program. For identification and lot traceability, a copy
of the auditor's facility audit report is to be included with the test samples shipped to IGMA
approved test facility. The IGMA approved test facility will advise IGMA upon receipt of the
test units for recording and administrative purposes. A list of IGMA approved test facilities is
included on the Audit Report form.
3.2.11 The auditor shall inform the manufacturer that all test samples shall be forwarded directly
to the IGMA approved test facility within the allotted time period. The auditor will inform
the manufacturer that there shall be no “pre-testing” of any test sample being
forwarded to the approved test facility except for normal in plant quality control
inspection processes performed by the manufacturer and at the manufacturer’s
discretion.
4.0
COMPLIANCE AUDITS
4.1
4.1.1
General
Compliance audits are unannounced. Their purpose is to provide IGMA with the
information required to determine whether the manufacturer is continuing to produce IG
units with the same components and materials to those for which IGMA has granted
certification, to verify the maintenance and documentation of quality assurance checks
required by the program, to verify that certified units are being properly identified/marked,
and to record the required and requested (by IGMA) information.
4.2
4.2.1
Procedure
Upon notification from IGMA, an auditor will be assigned for the compliance audit, and be
provided with the audit form.
4.2.2
The assigned auditor will NOT contact the manufacturer in advance of the audit except
that in exceptional cases, and only with the approval of the IGMAC Certification Program
Administrator, the following is permitted:
If the manufacturer is located in a particularly remote area, or is known to produce IG units
only on a periodic basis, the manufacturer may be contacted to determine what periods
during a broad time frame of approximately one month or more, access for auditing will be
possible. In such circumstances care shall be taken to preserve the unannounced nature
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of the audit.
4.2.3
To avoid excessive travel costs, the audit will be scheduled with routine inspections in the
area, if possible.
4.2.4
The auditor shall inspect components as prepared for production, a sample certified unit(s)
in production (if in production), and a sample on hand, in stock, or awaiting shipment.
(S)he shall carefully review the product codes with the manufacturer's contact person, and
shall verify the product codes on the audit form for each of the actual components being
used. (S)he shall make appropriate notation on the audit form if there is any discrepancy
between the components being used and the component codes shown on the form
prepared by IGMA. The auditor shall also check carefully for any non-certified products
being manufactured at each location (that is, products that would be coded differently
than on the audit form(s) provided for the location) and highlight his/her observations in the
comments area of the audit form. The auditor will also include notation in the report of any
additional components that may be in stock (eg. sealants) and/or units at the location that
may be in production or completed.
4.2.5
The auditor shall note on the audit form, the permanent mark and whether the
manufacturer is currently using "low E" glass, or is gas filling, in production. Product lines that
do not participate in the Gas Component Certification program will be identified on the
audit report as AIR irrespective of whether the manufacturer gas fills or not. Only product
lines that have successfully met the requirements of the Gas Content Certification program
are to be identified on the form as IGMAC certified (designated as GCIA)
Note: The auditor shall advise the manufacturer that, if they are gas filling, they are
required to test accordingly for Gas Content Certification by their next regularly scheduled
re-certification date. If a manufacturer chooses to make up samples for testing during the
current audit, it is permitted to conduct the audit as a facility audit - completing the audit
form accordingly.
4.2.6
If applicable, the auditor shall verify the construction details related to gas filling, and the
gas type used in production, as shown on the audit form and shall note any discrepancy
on the form.
4.2.7
The auditor shall review the status of the manufacturer's Q.C. records program, recording
the status of each record on the audit form.
4.2.8
If no certified product in production is available for inspection, the auditor is to be given
access to the manufacturer's packaging and shipping areas of the plant so as to inspect
general stock of components which has been prepared for both certified and/or noncertified production as the case may be.
4.2.9
The auditor shall sign and date the completed audit form and shall have the
manufacturer's representative also sign in the place provided and initial the “Permanent
Mark” section of the form. The auditor shall leave a copy of the completed audit form with
the manufacturer. The Auditor shall return the original copy of the audit form to the serving
regional audit office. The Auditor should make an additional copy for his/her records. The
serving office will submit the original of the completed audit form to IGMA.
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Appendix F: IGMAC In-Plant Quality Control Requirements
A. INTRODUCTION
A.1
The purpose of this outline is to set forth the minimum requirements for in-plant
quality control which participants in the IGMAC Insulating Glass Certification
Program are expected to perform in order to maintain certification.
A.2
The minimum requirements consist of process control techniques and record
keeping functions which will assure the manufacturer that his product is a
reasonable facsimile of the samples tested and approved for certification.
A.3
The most advantageous approach for this quality control program is to have it
performed by an individual not directly concerned with actual production who will
report directly to management. Recognizing that with some manufacturers this is
not possible, it will be acceptable to designate production personnel to perform
the quality control function with supervision by management. In either case, any
discrepancy in materials or workmanship should be reported to management
immediately upon determination.
A.4
IGMA recommends that each manufacturer evaluate his own operation and
determine quality control checks to satisfy his own requirements for producing
satisfactory Certified Products.
B.
ORGANIZATION
B.1
The manufacturer shall designate a person who is to be responsible for the quality
control function in each manufacturing facility including recording the required
information.
B.2
If the responsibilities of the quality control designate are confined wholly or
substantially to the quality control function, he/she should report to management
independently from any person responsible for production.
B.3
If the quality control designate is also responsible for some aspects of production,
there must be adequate arrangement for this person to bring quality control
problems to the attention of management at a level which is responsible for quality
as well as production.
B.4
Management should provide supervision to ascertain that the quality control
designate is performing his function.
C.
PROCEDURES
C.1
The quality control designate shall provide a list of acceptable components which
may be used in making the Certified Product. This list should include a statement
that no changes to the approved list are acceptable.
C.2
Purchase orders may stipulate that the supplier will state on either the invoice or
shipping document that the component is within mutually accepted tolerance
and is of the same generic composition as the material received when the test
samples were made. Any greater deviation shall be reported to the manufacturer.
C.2.1. The type of statement which would be acceptable would be "the material
supplied in this shipment is the same as the material designated batch # ____ and is
within the mutually accepted tolerances for this material." Any similar statement
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presenting the same type of assurance would also be acceptable.
C.3
Representative samples of component materials shall be checked regularly in
accordance with the following minimum requirements
C3.1
SEALANTS:
1. The sealant shall be checked to assure that the appropriate type is being used
as stipulated on the list of acceptable components. See C.1.
2. The accelerator, when required, shall be checked to determine that the
corresponding batch number is being used as required for the base material.
3. Whenever a drum of two-part sealant is changed, the approximate amount of
remaining base and accelerator material shall be noted and recorded. If both
containers are not properly empty, the mix ratio may not be correct and
adjustment to the mixing machine may be necessary.
4. When hot melt sealants are used, the temperature of the hot melt material as
delivered from the gun shall be recorded.
5. When two part sealant systems are used, the mixed sealant shall be examined in
accordance with the supplier's recommendation. Any striations in the mixed
sealant shall be recorded and corrective action should be instituted to obtain
uniform mixing.
6. When organic spacer is being used, each new drum of material should be
checked for adhesion in accordance with the supplier’s recommendations.
7. When any drum of sealant, base material, accelerator or organic spacer has an
abnormal appearance upon opening or does not pass the supplier's
recommended tests for adhesion, the abnormality shall be recorded. The drum
shall not be used and the occurrence reported immediately to the supplier.
Management and the supplier shall determine if the drum is acceptable or should
be rejected and shall instruct the quality control designate of the action to be
taken.
8. Forms Q.C. - 1 (a), (b), (c) and (d) are sample quality control forms which may be
used.
9. Minimum requirements for testing frequency are shown on these forms.
C.3.2
DESICCANT:
Desiccant quantity for certification will now be based on an ACPF number = Adsorption
Capacity per Perimeter Foot. While your IGMAC Auditor will assist you in establishing this number,
which will be documented in your certification paperwork, we encourage you to establish a
procedure to monitor this value.
ACPF (grams/ ft.) = Weight of Desiccant Product (g) x Adsorption Capacity (wt %)
Weight of Desiccant (g) = the desiccant shall actually be weighed from a test unit (for foam
spacer and like product weigh a 5.66 ft spacer).
Adsorption Capacity (wt%) = This shall be obtained from the desiccant supplier, from either a
specification sheet or certificate of analysis.
Perimeter (feet) = For all 14 x 20 inch test specimens the perimeter is 5.66 feet (use 5.66 feet for
consistency even though actual length may be somewhat less due to offset for sealant depth).
In preparation the manufacturer will need:
1) Desiccant supplier’s specification showing the minimum equilibrium water adsorption
capacity (wt. %) specification at 50% R.H. and 25° C. and
2) An appropriate scale to weigh desiccant and/or spacer. Below are suggestions for
adequate scales:
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· Denver Instrument MAXX Top loading Balance Model MXX-412; Capacity 412grams;
Readability 0.01grams; price: <$500
· OHAUS Scout Top loading Balance Model SP402; Capacity 400grams; Readability
0.01grams; price: < $500
When testing tempered safety glass, the scale used to weigh tempered glass particles may likely
work.
1. The desiccant shall be checked to assure that the appropriate desiccant is being used
as stipulated on the list of acceptable components.
2. The desiccant shall be checked for activity in accordance with the supplier's
recommended method and charts. The temperature rise shall be recorded on the quality
control form.
3. When organic spacer is being used the supplier's recommended test for
desiccant activity must be performed at least once per week and whenever a
new drum is opened.
4. Form Q.C. -2a & b and Q.C. -1(d) are sample quality control forms which may be
used.
5. Minimum requirements for testing are shown on these forms.
C.3.3. SPACER
1. The spacer in use shall be checked to assure that the appropriate spacer type
and finish is being used as stipulated on the list of acceptable components. See
C.1.
2. The connector, if used, shall be checked to determine that the appropriate type
is used as stipulated on the list of acceptable components.
3. The spacer and connector shall be checked for the presence of oil by a visual
and sensory perceptive technique. The presence of oil on either component shall
be noted in the quality control report and appropriate corrective action taken.
4. The width of the spacer shall be measured and compared with the supplier's
stated tolerances. Out of tolerance spacer should be recorded and reported to
the supplier.
5. The fit of the connector to the spacer shall be observed for tightness and
measured for increased width, ridges, etc. on the glass bearing surfaces.
6. Form Q.C. -3 is a sample quality control form, which may be used.
7. See Q.C. -3 for minimum frequency of test.
C.3.4
GLASS (no documentation required)
1. The glass shall be checked after cutting to size for:
a) correct size and thickness as per Standard
b) surface and metal defects
c) accuracy of size
d) condition of cut edges
Any light which deviates from the Standard or the mutually accepted tolerances
on defects shall be set aside and recorded.
2. The glass shall be visually checked after washing for cleanliness and again for
condition of the cut edges. Any lite which is not clean shall be rewashed. Any lite
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with weak edges shall be set aside and recorded.
3. Form Q.C. -4 is a sample quality control form which may be used.
D.
GAS FILLING
D.1
Each day representative samples shall be inspected for gas fill concentration (See form
QC-5, Gas Filling Inspection. Included in the information to be recorded are the
following:
a) Date
b) The number of units to be inspected per period (i.e. Shift, day, week etc.)
c) The number of units rejected per period
d) Initials of the individual responsible for this section of the quality assurance system
e) IGMAC Certification Identification
f) Product configuration [connector, spacer, desiccant, sealant(s)]
g) Procedure for determination of gas fill concentration (gas chromatograph, oxygen
analyzer, GasGlass, other)
h) Current and previous instrument calibration dates
D.2
Quality Assurance Requirements
a)
The insulating glass (IG) manufacturer will construct representative samples of
each product line to be verified. These representative samples will be nominal 355
mm x 505 mm (14” X 20”) and be fully representative of the manufacturer’s
production.
b)
The IG manufacturer will construct two separate representative samples and fill
these samples to 90% (for certification samples) and the manufacturer’s specified
field production requirements (e.g. 70%, 80%). These samples will be used to verify
that the measurement device is reading accurately. For manufacturers who have
developed an in-house verification system for gas filling of production units,
measurements will be taken on the control samples at the beginning and end of
each shift.
c)
For manufacturers who have developed an in-house verification system for gas
filling of production units, each day the IG manufacturer will select representative
samples from each of the gas-filled production units and verify that the gas fill is to
the manufacturer’s specifications. This procedure will be added to the “Final
Inspection” criteria and the number of samples to be selected is as specified in
Section E.2 under Section E, Finished Product Inspection.
d)
At a minimum, the IG manufacturer shall follow the instrument’s manufacturer’s
recommendations for routine maintenance and at a minimum the instrument shall
be verified for accurate measurement as specified by the instrument’s
manufacturer’s recommendations or their authorized representative or when the IG
manufacturer’s control samples do not measure accurately. Manufacturers are
required to maintain quality control records on equipment routine maintenance.
D.3
Quality Control Form: The following information is required for each insulating glass
unit tested:
a) Length
b) Width
c) Position of spacer
d) Glass thickness
e) Airspace
f) Glass Edges
g) Primary and secondary sealant
h) Glass coatings
i) Percentage gas fill required and achieved
D.4
Form Q.C. -5 is a sample quality control form that may be used.
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E.
CALIBRATION
E.1
Effective October 2009, a calibration log must be maintained for measuring and testing
equipment. Actual calibration records for each instrument will be maintained as proof of the
information recorded on the Calibration Log.
E.2
Measuring and testing equipment to be recorded in the Calibration Log are any
equipment or device that requires or under goes regular maintenance by the equipment or
device supplier. Examples of this are gas filling equipment, automated machinery, and
maintenance on glass washers.
E.3
Form QC-7, Calibration Log is a sample quality control form that many be used.
F.
TRAINING RECORDS
F.1
Effective October 2009, a training log for plant personnel must be maintained to record
specific training.
F.2
Type of training to be recorded includes equipment specific training, manufacturing
processes, quality processes and record keeping, health & safety and other training
relevant to the employee’s position within the company.
F.3
Form QC-8, Employee Training Log is a sample quality control form that may be used.
G.
NON CONFORMING AND FINISHED PRODUCT INSPECTION
G.1
Each day representative samples shall be inspected for workmanship for at least
the following characteristics:
a) overall unit size and thickness
b) alignment of glass lites
c) cleanliness of airspace
d) sealant bond to glass and to itself at corners
e) sealant minimum vapour transmission path
f) spacer position (sight line) relative to the unit edge
G.2
The recommended number of finished units to be inspected shall be randomly
selected as determined from the following:
Production
up to 25
26 - 100
101 - 500
501 - 1000
over 1000
Inspection sample quantity
3
4
5
7
10
G.3
The inspected insulating glass units with rejectable defects shall be set aside for
repair or replacement and recorded and an additional sample shall be selected
for inspection.
G.4
Actions for non conforming products should be recorded. Examples of actions are use as is
(if appropriate for intended use, recycled, replacement and destruction).
G.5
Form Q.C. -6 is a sample quality control form which may be used.
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H.
INSPECTION RECORDS
H.1
The quality control designate shall keep on file: records, forms, log books, etc. of all
regular inspections of components and finished products.
H.2
The records shall be kept for a period of not less than two years.
H.3
The records shall be made available to the auditor during his audit to verify
compliance with the Certification Program requirements.
I.
QUALITY CONTROL FORMS
I.1
The quality control forms attached are samples only and manufacturers are
encouraged to design their own which will suit their particular components and
product design.
I.2
The forms may be in book or card format or sheets for filing in manila folders or three
ring binders.
I.3
As a minimum, forms shall be used for the following records:
QC-1a
Primary sealant
QC-1b
Two part sealant
QC-1c
Hot melt sealant
QC-1d
Organic spacer adhesion and desiccant activity
QC-2
Desiccant
QC-3
Spacer (and control if used)
QC-4
Glass (cut sizes)
QC-5
Gas Filling
QC-6
Non Conforming and Finished Product Inspection
QC-7
Calibration Log
QC-8
Employee Training Log
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Appendix G: IGMAC In-Plant Quality Control Sample Forms
SAMPLE FORMS
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Sample
QC Inspection Form QC -1(a)
Primary Sealant
Date
Type __________________________
Batch #
Application
Temperature
Supplier _________________________
Bond to Spacer
Bead size average
Initial
Inspection Frequency: Twice daily and when new batch used in production
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Sample
QC Inspection Form QC -1(b)
Two-Part Sealant
Type __________________________ Supplier _________________________
Adhesion
Date
Base Batch #
Acc. Batch #
Mix
Stick Life
Spacer
Connector
Glass
Initial
Inspection Frequency: Twice daily and when new container used in production
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Sample
QC Inspection Form QC -1(c)
Hot Melt Sealant
Date
Type __________________________
Batch #
Temperature
Setting
Supplier _________________________
Applied
Temperature
Appearance
Adhesion
Initial
Inspection Frequency: Twice daily and when new container used in production
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January 2016
Sample
QC Inspection Form QC -1(d)
Organic Spacer: Adhesion and desiccant activity
Type _______________________
a) Adhesion Test
Date
Inspection Frequency:
Batch #
a) when new drum is opened
Pass
Fail
Supplier ________________________
b) Desiccant Activity
Pass
Fail
Initial
b) once per week and every time new drum is opened
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January 2016
Sample
QC Inspection Form QC – 2a
Desiccant
Date
Type ____________________________
Batch #
Water
Temperature
Temperature
Rise
Supplier _________________________
Temperature
Difference
Sample From
Initial
Inspection Frequency: Once per week and every time production ceases for more than 24 hours
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January 2016
Sample
QC Inspection Form QC – 2b
ACPF Calculation
Date
Batch #
Type ____________________________
Weight of
Desiccant
Product or
Organic Spacer
(g)
Adsorption
Capacity
(wt%)
Perimeter
Feet
Supplier _________________________
ACPF (grams/ ft.) =
Weight of Desiccant Product (g) x Adsorption Capacity (wt %)
Inspection Frequency: Once per week and every time production ceases for more than 24 hours.
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January 2016
Initial
Sample
QC Inspection Form QC - 3
Spacer and Connector
Date
Lot #
Type ___________________________
Type #
Surface Condition
Supplier _______________________________
Average
Width Spacer
Corner Key
(connector) fit
Assembled
Width
Inspection Frequency: Upon receipt of new material
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Initial
Sample
Glass (cut sizes)
Thickness
record rejects only
Type
Width
Height
Surface
Date _______________________
Initial ______________________
Squareness
Edges
Reject
Inspection Frequency: 2% or 5 lites per shift, whichever is higher
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January 2016
Gas Filling Inspection
Sample
Date ________________________
Inspection Quantity ____________
# Rejected ___________________
Initials ______________________
IGMAC Certification I.D:.
Product Configuration: Connector Code
Spacer Code:
Desiccant Code:
Primary / Secondary Sealant:
x
Procedure for the Determination of Gas Fill Concentration (ie. Gas Chromatograph, Ozygen Analyzer, GasGlass, Other)
Instrument Calibration Date:
Ordered Size
Length
Width
Inspection Frequency:
Previous Instrument Calibration Date:
Spacer
Position
Thickness
Airspace
Glass
Edges
Primary
Sealant
Secondary
Sealant
Glass
Coating
Desired %
Fill
Actual % Fill
Disposition
Per Appendix 1, Article E (2)
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Non Conforming and Finished Product Inspection
Record details of defects only and action taken
Sample
MEASURE
Ordered
Size
Length
Width
Spacer
Position
VISUAL INSPECTION
Thickness
Alignment
Cavity
Glass
Edges
Primary
Sealant
Date ________________________
Production Quantity ____________
Inspection Quantity ____________
# Rejected ___________________
Initials _______________________
Secondary
Sealant
Minimum
MVT Path
IGMAC
I.D.
Action and
Disposition of Non Conforming
Product
Inspection Frequency: Per Appendix 1, Article E (2)
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Calibration Log for Measuring & Testing Devices
Date of
Calibration
Description of Measuring & Testing Device
Sample
Device ID
Calibration Standard or Procedure
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Certificate or Report
Number
Date to be Recalibrated
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Employee Training Log
SAMPLE
QC Inspection Form – QC-8
Employee Name:
Department:
Position:
Date of
Training
Area for Training Focus
Type of Training
(online, classroom
etc.)
Training Objectives
Verification Method of
Effectiveness
Manufacturing
Processes:
Quality Processes
Health & Safety:
Other:
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APPENDIX H
IGMAC CERTIFICATION PROGRAM COMPONENT CODES
CODE
MC-1
MC-4
CC
LC
N/A
CONNECTORS (CON)
Single Connector (Single Key or Screw)
4 Corner Mechanical Connector
CC = Continuous Welded
LC = Linear Connection
Not Applicable
CODE
AA
AM
AO
DS
DL
IX
INS
INT
SPACER - GENERIC
Aluminum (Anodized)
Aluminum (Mill Finished)
Aluminum (Painted, Aludized, Powder, etc.)
Butyl composite spacer
Butyl polycarbonate spacer
Polymer plastic spacer
U-channel (Stainless Steel) spacer
U-channel (Tin plated steel) spacer
Foam Spacer Metalized multi-layer vapour
barrier
Foam Spacer Solid aluminum multi-layer
vapour barrier
Foam Spacer Plastic/Polymer foam back of
spacer - no metal based multi-layer vapour
barrier
Polymer Plastic Aluminum
Polymer Plastic Stainless Steel
Steel (Galvanized)
Steel (Mill Finished)
Stainless Steel
Steel Other (Painted etc.)
Nickel/Zinc Plated Steel
Thermally broken anodized aluminum
Thermally broken Chrome
Thermally Broken Steel
Thermally Broken Tin
Butyl sealant spacer (Aluminum or Stainless
Steel)
Polycarbonate spacer
Thermoplastic spacer
FSM
FSS
FSP
PPA
PPSS
SG
SM
SS
SO
SZ
TBA
TBC
TBS
TBT
TS
TX
TP
CODE
PIB
PS
SI
S2
HM
RHM
PUR
SEALANT
Polyisobutylene
Two Component Polysulfide
One Component Silicone
Two Component Silicone
Hot Melt Butyl Thermoplastic
Hot Melt Butyl Thermoset
Two Component Polyurethane
CODE
AR
KR
CO
BL
GAS
Argon
Krypton
CO = Carbon Dioxide (CO2)
Blend (Specify %s and Composition)
CODE
MS
SG
BL
DM
OT
DESICCANT
Molecular Sieve
Silica Gel
Blended MS & SG
Desiccated matrix (integral to spacer)
Other (specify)
Program Testing Fees
(Contact the IGMA approved testing facility of your choice to obtain a fee schedule)
Exova (formerly Bodycote Testing Group)
2395 Speakman Drive
Mississauga, ON L7J 2L8
(905) 822-4111 (ext. 585)
Contact: Greg Murawsky
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OR
CAN-BEST
38 Regan Road, Unit 4
Brampton, ON L7A1C6
(905) 840-2014
Contact: Elie Alkhoury
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Appendix I
Date Received:
Date Reviewed:
Reviewed By:
Waiver Granted:
Date Issued:
REQUEST FOR WAIVER OF RETEST
Yes
No
This form of waiver procedure is only intended for use in cases of changes or product design, components
or process as referenced in B.2(a) as follows,
B.2(a)
A full retest is required every 2 years to meet the Standard, or earlier if:
i)
any of the generic component types of the product is changed (See G.4).
ii)
the location of the facility as listed on the licensing agreement is changed.
iii)
the manufacturing process is changed.
B.2(b)
Minor changes of product design or process which are deemed not to affect test results
may be exempted from retesting.
Please return in advance of change to: Insulating Glass Manufacturers Alliance 1500 Bank Street, Suite 300, Ottawa, ON, K1H 1B8 Tel: 613‐233‐1510 Fax: 613‐482‐9436 E‐mail: [email protected] Manufacturer:
Location:
IGMAC Product #:
Product Codes:
Connector:
Spacer:
Desiccant:
Sealant:
Gas Fill:
Requested by:
Signature:
Date:
The nature of the change is as follows:
a)
b)
c)
d)
e)
Component type:
Address:
Low E:
Ownership:
Method of production:
Where is IGMAC Certification information stored? ___________________________________
Where are the quality control records stored? ___________________________
Who completes these records? __________________________
_
PLEASE INCLUDE COPY(IES) OF THE LATEST TEST RESULTS WITH THE AUDIT FORM
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Please outline resulting changes to the following production details:
• GLASS
Wash system _____________________________________________
Water source _____________________________________________
Cleaning agents ___________________________________________
Cutting Method ___________________________________________
• SPACER
Type ____________________________________________________
Cutting system ____________________________________________
Cleaning _________________________________________________
Test for adhesion __________________________________________
• CONNECTOR
Material _________________________________________________
Assembly method __________________________________________
• DESICCANT
Type ____________________________________________________
Blend ratio _______________________________________________
Storage __________________________________________________
Test method ______________________________________________
Amount of fill _____________________________________________
Fill method _______________________________________________
• SEALANT
Type ____________________________________________________
Storage __________________________________________________
Test for adhesion __________________________________________
Application method _________________________________________
Minimum depth for unit design ________________________________
• GAS FILL
METHOD
_________________________________________________________
_________________________________________________________
• LOW E
Type (sputtered, pyrolitic)___________________________________
Edge Deletion ______________________________________________
Glass Supplier _____________________________________________
Product Name _____________________________________________
• AIR SPACE
ADDITIONS
Low E ___________________________________________________
Suspended coated film ______________________________________
Grills ____________________________________________________
Blinds ____________________________________________________
Tape ____________________________________________________
• ADDITIONAL
DETAILS
_________________________________________________________
_________________________________________________________
_________________________________________________________
_________________________________________________________
_________________________________________________________
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January 2016
Appendix K
CERTIFICATION PROGRAM FEES
(Effective: January 1, 2016)
Certification Audit Fee Schedule (U.S. and Canada) (plus GST/HST)
For a fee quotation for other countries, please contact the IGMA office at 613-233-1510, x103
New Program Participants Only:
Fees
Application administrative fee (non-members, one-time fee)
$500
IGMA Consulting fee (non-members, one-time fee)
$500
Initial registration audit fee (prototype) – non-member rate
$790
Initial registration audit fee (prototype) – member rate
$590
Existing Program Participants
Single audit fee for re-fabrication of test specimens
$790
(prototype and existing product lines) – non-member rate
Single audit fee for re-fabrication of test specimens
$590
(prototype and existing product lines) –member rate
Annual participation fee – non-member rate (one product line)
$1580
Annual participation fee – member rate (one product line)
$1180
Additional product line (each)
$500
Program testing fees: please contact the IGMA approved testing facility of your choice to
obtain a fee schedule
Exova
2395 Speakman Drive
Mississauga, ON
L7J 2L8
905-822-4111 ext. 585
Contact: Greg Murawsky
CAN-BEST
38 Regan Road, Unit 4
Brampton, ON
L7A 1C6
905-840-2014
Contact: Ken Shelbourn
Fees and invoicing:
1. Annual certification fees for existing participants shall be invoiced on or about January
1st of each calendar year.
2. Annual certification fees are due will be due no later than January 31st of the same
year in order to remain in good standing in the IGMAC Certification Program.
3. Those who have not paid by January 31st will be in violation of the IGMAC Certification
Program License Agreement and may result in suspension and/or removal from the
IGMAC Certification Program as well as removal from the IGMAC Certified Products
Directory.
4. Any additional audits require throughout the year will be invoiced and payment must
be received in advance of the audit application being processed.
5. Testing fees for participation in the IGMAC Certification Program are invoiced
through the approved IGMA Testing Laboratory.
Version 24
January 2016
Version 24
January 2016
Version 24
January 2016
For Further Information on the IGMAC Certification Program
for the CGSB 12.8 Standard or on IGMA Technical
Developments
Contact:
1500 Bank Street, Suite 300
Ottawa, ON. Canada. K1H 1B8
Telephone: 613‐233‐1510 / Fax: 613‐482‐9436
www.igmaonline.org
Version 24
January 2016

IGMAC Certification Program Manual

Transcription

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