100% Cellular Vinyl Builder Products

Transcription

100% Cellular Vinyl Builder Products
100% Cellular Vinyl Builder Products
Royal Mouldings …
making your dreams last longer
R
oyal Mouldings is a division of Royal Group and along with Royal Window and Door Profiles, Royal Building
Products, Royal Outdoor Products, and Royal Pipe Systems, they compile five vertically integrated manufacturers in the field of polymer based consumer, home improvement and commercial construction products.
Royal Group is owned by Georgia Gulf Company, one of the leading North American manufacturers of and an
international marketer of commodity chemicals as well as polymers and durable, custom and other vinyl based
building and home improvement products.
Royal Mouldings, maintaining a business philosophy of exceeding customers’ expectations, offers to the industry more than 40 years of continuous growth as a manufacturer and is one of the largest producers of decorative
polymer and Cellular Vinyl PVC moulding extrusion components and systems in North America. They offer the
most extensive selection of stock and custom colored products available. Quality mouldings, components and
systems are manufactured and distributed from state-of-the-art production facilities in Marion, VA and Bristol,
TN. Royal Mouldings provides quality products, impeccable service, and ability to be a low cost provider of integrated products consistent with customers’ needs…
Marion, Virginia
Bristol, Tennessee
Don’t trust your investment to anything less than Royal.
What are Cellular Vinyl and
Polymer Mouldings?
Table of Contents
Royal Mouldings has pioneered the marketing, promotion and manufacturing of the Cellular process.
This process uses specially formulated resins, such
as PVC, allowing them to expand to a “full size” profile with a strong inner cell and outside surface that
emulates the benefits of wood without the natural
defects of wood. There are no surface blemishes and
only minimal on-going maintenance. The products
do not rot and are available in the industry’s largest
selection of finishes.
SubjectPage
Why are Cellular Vinyl and Polymer
Mouldings Better?
Envelop® Window Surround System.............16
Royal Cellular Vinyl exceeds the market demand
and homeowner expectations! In today’s economy,
it is essential to conserve energy, not only for cost
purposes but also for environmental reasons. One
of the strongest features of Cellular Vinyl is energy
efficiency. The material insulates 70% better than
wood and 1600% better than aluminum, something
no wood product can do. Royal Mouldings are specified for their cost effectiveness, low environmental
impact, proven performance and reliability. Royal
Mouldings are completely safe to use in high moisture and humidity environments.
Exterior Door Frame........................................22
About Royal Mouldings....................................2
Great Ideas Taking Shape.................................4
Decorative Exterior Mouldings.........................6
Window & Door Trim Systems......................10
Jamb Extenders...............................................14
Transom and Ventilation Systems.................15
Exterior & Interior Quick Trim®......................18
Trimplank® Premium Boards .........................24
Siding Accessories..........................................26
Royal S4S Trimboards™.................................28
Royal Trim Boards®.........................................30
Garage Solutions®...........................................32
Smart Space System®.....................................34
Envelop™ Garage Surround System............36
Ceiling & Wall Solutions™.............................38
What are the Features and Benefits of
100% Cellular Vinyl PVC®?
3
3
3
3
3
3
3
3
3
Lifetime Never Rot® Warranty
Ready to Install
• Factory Applied Readi-Finish®
• Warranted 10 year UV Coating
• No Further Painting Required
• Repaintable with Oil or Latex
Low Maintenance
Moisture & Termite Proof Material
Install Below Grade or Direct to Masonry
Does Not Promote Mold or Mildew
Superior Nailing & Gluing
• No Grain Raise, Pitch Bleed or Knots
• No Splitting or Cracking
Saves Time & Labor
• Prefinished
• Uses Standard Woodworking Equipment
• Long Lengths—Perfect Tip-to-Tip
High Energy Efficiency
• 70% Better Insulation than Wood
• 1,600% Better than Aluminum
Envelop® Pole & Post Surrounds...................40
Interior Mouldings...........................................42
Installation Tips & Techniques.......................43
Capabilities.......................................................49
Warranty Information......................................50
Profile Cross Reference Listing......................51
Redi Ship ™ symbol indicates
inventory available to ship from
factory within 5-7 days for qualified orders. Denoted items come
with a factory-applied finish.
Great Ideas Taking Shape
Do it once... Do it right...
D
Outside & In
ec
or
a
t
i
v
eT
rim
Mo
uldi
ng
g
s • Beaded Plankin
oo
•D
rF
ra
e
m
Co
ne
po
m
nt
s•
nd
Wi
C
ow
nents
ompo
W
Inside & Out
ell-designed homes enhance the value of property in any neighborhood. Beautiful Solutions™ mouldings, once reserved for the interior of homes, have come front and center to add classic, chic, or casual
innovation to any style home. Royal Decorative Mouldings allow architects, builders, remodelers and
replacement contractors to add upgrades which enhance value, increase curb appeal and lessen maintenance long-term. Neighborhoods are returning to yesteryear’s appeal without putting wood in a position to
fail. Royal Mouldings 100% Cellular Vinyl PVC® provides professionals and homeowners alike the ability to
Do it once….Do it right...Never go back to wood!®
4
800-368-3117
Great Ideas Taking Shape
Great idea!
Architectural build-ups using Royal Never Rot®
Exterior Mouldings instantly increase curb appeal
and value.
Before
Never Rot®
•
•
•
•
•
•
•
•
•
•
•
Lifetime Never Rot® Warranty
High Energy Efficiency
Maintenance So Low It’s a Pleasure...
Moisture & Termite Proof Material
Does Not Promote Mold or Mildew
Factory Finishes and Paintable Finishes
Repaintable with Oil or Latex Paint
Ready to Install
Installs Below Grade or Direct to Masonry
Superior Nailing & Gluing
Saves Valuable Time & Labor!
Never Rot® siding corners have nail fins for
faster installation with better moisture control.
www.royalbuildingproducts.com
5
Decorative Exterior Mouldings
Crown
7662 1” x 8”
Crown WM49
2435
9⁄16” x 3-5⁄8”
Avail. Lengths: 12’, 16’
6
800-368-3117
Crown
7661
11/16” x 6”
Avail. Length: 16’
Crown WM45
7491 9⁄16” x 5-1⁄4”
Avail. Length: 16’
Crown WM47
2592 11⁄16” x 4-5⁄8”
Avail. Length: 16’
Crown WM48
7541
11⁄16” x 4-1⁄4”
Avail. Length: 16’
Crown WM53
2853
9⁄16” x 2-3⁄4”
Avail. Length: 16’
Rams Crown
7158
1-13⁄32” x 2”
Avail. Lengths: 12’, 16’
Pediment
7714
2” x 2-7/8”
Avail. Length: 16’
Decorative Trim
7712
1-1/2” x 1-7⁄8”
Avail. Length: 16’
Decorative Exterior Mouldings
Create custom build-ups
that add value and curb
appeal using only a
few profiles.
A
B
C
D
E
A. 7318, 1 x 4 Trimplank®
B. 2435 3-5⁄8 Crown
C. 2721 Dentil
D. 7440 1 x 10 Trimplank®
E. 2450 Base Cap
A
B
C
A. 7158 Rams Crown
B. 2721 Dentil
C. 7311 1 x 6 Trimplank®
Never Rot® Decorative Trim
Fits 5/8” Board
Rake WM287
7202
1” x 2”
Avail. Lengths: 12’, 16’
Bed Mould WM75
2598
9⁄16” x 1-9⁄16”
Avail. Lengths: 12’, 16’
Backband
7709 1-3/16” x 1-3/8”
Avail. Length: 16’
Fits 3/4” Board
Backband
7152 1-11⁄32” x 1-13⁄32”
Avail. Lengths: 12’, 16’
Fits 3/4” Board
Backband
7715
1-1/8” x 1-9/16”
Fits 1” Board
Backband
7710
1-3/8” x 1-9/16”
Avail. Length: 16’
100% Cellular Vinyl PVC®
Colonial Stop
7788
3/8” x 1-1/4”
Avail. Lengths: 12’, 16’
Scotia/Cove WM93
2021
3/4” x 3/4”
Avail. Lengths: 8’, 12’, 16’
www.royalbuildingproducts.com
7
Decorative Exterior Mouldings
Royal Mouldings...
Designing homes around
sustainability, not repairs.
8
800-368-3117
Decorative Exterior Mouldings
Decorative Trim
2753
1” x 1-5⁄16”
Decorative Trim
2754 15⁄16” x 1-1/16”
Decorative Trim
2757 1-1/4” x 1-13/16”
Avail. Length: 16’
Decorative Trim
1” x 1-1⁄16”
2756
Avail. Length: 16’
Shingle Mould WM210
2599 11⁄16” x 1-5⁄8”
Avail. Lengths: 8’, 12’, 16’
Shingle/Panel Mould
7901 21/32” x 1-23/32”
Dentil
2721 5⁄8” x 1-1⁄2”
Avail. Lengths: 12’
Dentil
2722
1” x 3-1⁄2”
Avail. Lengths: 12’
Dentil
2740 1-1⁄16” x 3-7⁄16”
7357
Stop
2330 5/8” x 5/8”
Avail. Lengths: 8’, 12’
Stop WM126
2046
5/16” x 3/4”
Avail. Lengths: 12’, 16’
Quarter Round/Stop
2258 1⁄2” x 13⁄32”
Avail. Length: 8’
Decorative Trim
3/4” x 1”
2755
Decorative Trim
2759
1/2” x 1”
Avail. Length: 16’
Casing
11/16” x 1-7/8”
Outside Corner WM205
7719 1-1/8” x 1-1/8”
Avail. Lengths: 12’, 16’
Base Cap WM164
2450 11⁄16” x 1-1⁄8”
Avail. Lengths: 8’, 12’, 16’
Dentil
5⁄8” x 1-5⁄8”
Lattice
2018 1/4” x 1-35/64”
Avail. Length: 12’, 16’
Quarter Round WM105
2689
3⁄4” x 3⁄4”
Avail. Lengths: 8’, 16’
Quarter Round WM108
2024
1/2” x 1/2”
Avail. Lengths: 12’, 16’
7713 www.royalbuildingproducts.com
9
Window & Door Trim Systems
Windows & Doors of Opportunity
W
hether picking windows, doors or both components for a new
home or as replacement, the best ones boast superior quality,
energy efficiency and an excellent warranty. At Royal Mouldings,
they’ve got you covered. They not only manufacture the finest
replacement parts for contractors and builders, but Royal Mouldings
also manufactures world class systems for the finest window and
door fabricators in the United States and Canada. Contact Royal
Mouldings, your local source for energy saving, code approved windows and doors.
10
800-368-3117
Brick Mould RM180*
2448 1-1⁄4” x 2”
Avail. Lengths: 8’, 10’, 17’
Brick Mould RM180
7137 1-1⁄4” x 2”
Avail. Lengths: 8’, 17’
Window & Door Trim Systems
Inside and out, Royal Window & Door Trim
out-performs, out-lasts and out-does all
others! The result—minimal maintenance for
builder or homeowner.
•
Lifetime Never Rot®
•
Factory-applied Readi-Finish®
•
High Energy Efficiency
•
Low Maintenance
Bendable
Brick Mould RM180†
7886 1-1⁄4” x 2”
Brick Mould RM180†
7595 1-1⁄4” x 2”
Brick Mould RM180
7371 1-1⁄4” x 3”
Avail. Lengths: 12’, 17’
J-Channel Brick Mould
7351
1-1/4” x 3”
Avail. Lengths: 12’, 17’
West Coast
Brick Mould
7212 1-1⁄4” x 2”
West Coast
Brick Mould
2622 13⁄16” x 1-5⁄16”
Avail. Length: 8’
Florida Brick Mould
7252 11⁄16” x 1-5⁄8”
Avail. Lengths: 7’, 8’, 10’
Brick Mould WM180
7526 1-1⁄4” x 2”
Avail. Lengths: 8’, 10’, 17’
2791
Drip Cap
11⁄16” x 2”
Drip Cap
2449 11⁄16” x 1-5⁄8”
Avail. Lengths: 12’, 16’
Sill
7117 1-1⁄4” x 5-1⁄4”
Avail. Length: 7’
Sill Nose
2345 1-1/2” x 1-5⁄8”
Avail. Length: 16’
Sill Nose
7717
1-3/16” x 2”
Avail. Length: 16’
Sill Nose
7435 1-3/4” x 2-13/16”
Avail. Length: 16’
Sill Nose
7118 1-5⁄16” x 1-3⁄8”
Avail. Lengths: 7’, 12’
7631 Sill Nose
2” x 1-3⁄4”
Sill Nose
7640 2-1⁄4” x 2-3⁄4”
Avail. Length: 16’
* Cold weather nailable
†
Nail fin not shown
www.royalbuildingproducts.com
11
Window & Door Trim Systems
Whether it’s a home, or a home away
from home, demand trim that maintains
its beauty and sustains its value.
• Lifetime Never Rot® Warranty
• Pre-finished Ready to Install
• Moisture & Termite Proof Material
• Save Time and Labor
• Does Not Promote Mold or Mildew
12
J-Channel Casing 5/4 x 4
7467 1-1⁄8” x 4-1⁄2”
Avail. Lengths: 12’, 16’
Bendable
J-Channel Casing 5/4 x 4
7885
1-1⁄8” x 4-1⁄2”
RB3 Casing WM523
2369 1” x 3-1/2”
Avail. Lengths: 10’, 16’
J-Channel Casing 5/4 x 6
7651 1-1/8” x 6-1/2”
Avail. Length: 16’
800-368-3117
Bendable J-Channel
Casing 5/4 x 6
7883 1-1/8” x 6-1/2”
2839 Casing
3⁄4” x 3-27⁄64”
Casing/Backband
2590 1-3/16” x 4-1/2”
Avail. Lengths: 12’, 16’
Window & Door Trim Systems
Fits 3/4” Board
New England Casing
1” x 3-1⁄2”
2436 Fluted Casing–
reversible
1” x 3-1⁄2”
7209
Williamsburg Brick
Mould
7216 1-7/32” x 3-1/4”
Avail. Lengths: 12’, 16’
Backband
7152 1-11⁄32” x 1-13⁄32”
Avail. Lengths: 12’, 16’
Casing
2747 1-3/64” x 3-1/2”
Avail. Length: 16’
Bendable Williamsburg
Brick Mould
1-7/32” x 3-1/4”
7884 Casing
1” x 3-1/2”
2852 Avail. Length: 16’
www.royalbuildingproducts.com
13
Jamb Extenders
Profile 7279
14
Jamb Extender
Profile #7449
5/8” x 5”
Jamb Extender
Profile #7382
5/8” x 3-1/8”
Jamb Extender
Profile #7372
5/8” x 3”
Jamb Extender
Profile #7279
5/8” x 2”
Jamb Extender
Profile #7159
5/8” x 4-13/16”
Jamb Extender
Profile #7160
5/8” x 2-13/16”
Extension Jamb
Profile #7309
9/16” x 4-13/16”
Extension Jamb
Profile #7308
9/16” x 2-13/16”
800-368-3117
Transom & Ventilation Systems
Transom System
Door Frame
Profile #7181
1-1/4” x 4-9/16”
Transom Sill
Profile #7213
1-7/32” x 4-1/2”
Sash
Profile #7464
1-3/8” x 2-1/2”
Glazing Bead
Profile #878
5/8” x 1-3/64”
Stile
Profile #7623
1-21/64” x 1-31/32”
Ventilation System
Sill
Profile #2388
1-1/4” x 3-1/2”
Louver Blade
Profile #2389
3/4” x 3-1/2”
Jamb
Profile #2395
3/4” x 2”
www.royalbuildingproducts.com
15
Envelop® Window Surround System
After
Before
T
oday’s neighborhood has become more than just houses. It has taken on
a personality that welcomes, comforts, adds security, promotes style and
defines good design. Window surrounds transform each and every home into a
distinct signature.
These 100% Cellular Vinyl PVC® decorative Window Envelop® Surrounds add
higher energy efficiency and perform 70% better than wood to provide a higher
degree of insulation from winter’s cold and summer’s heat. The technology of
the surrounds allows them to provide maintenance so low it’s a pleasure...
Clients need never worry about Royal Window Envelop® Surrounds since
they do not rot, chip, split or peel. And by the way, termites don’t like the taste
of Cellular Vinyl PVC, and mold and mildew can’t grab hold of it. Window
Envelops® will allow any builder, remodeler or contractor to set themselves
apart from average with creative window surrounds that are a snap to install!
16
800-368-3117
• 100% Cellular Vinyl PVC®
• Low Maintenance
• Ready to Install
• Moisture & Termite Proof
• Does Not Promote
Mold or Mildew
• Nails and Screws
Better than Wood
Envelop® Window Surround System
Easily create these
surrounds with the profiles
shown or make your
own unique design. The only
limit is your imagination.
Regency
Refined Sophistication
Rams Crown
Colonial Elegance
Decorative Trim
Profile #2757
1-1/4” x 1-13/16”
Trimplank®
Profile #7318
3/4” x 3-1/2”
Rams Crown
Profile #7158
1-13/32” x 2”
Pediment
Profile #7714
2” x 2-7/8”
Trimplank®
Profile #7311
3/4” x 5-1/2”
Crown
Profile #2853
9/16” x 2-3/4”
Trimplank®
Profile #7311
3/4” x 5-1/2”
Trimplank®
Profile #7311
3/4” x 5-1/2”
Decorative Trim
Profile #2756
1” x 1-1/16”
Dentil
Profile #2721
5/8” x 1-1/2”
Decorative Trim
Profile #2759
1/2” x 1”
Trimplank®
Profile #7318
3/4” x 3-1/2”
Decorative Trim
Profile #2754
15/16” x 1-1/16”
Trimplank®
Profile #7311
3/4” x 5-1/2”
Trimplank®
Profile #7318
3/4” x 3-1/2”
Sill Nose
Profile #7640
2-1/4” x 2-3/4”
Trimplank®
Profile #7318
3/4” x 3-1/2”
Sill Nose
Profile #7640
2-1/4” x 2-3/4”
Sill Nose
Profile #7435
1-3/4” x 2-13/16”
www.royalbuildingproducts.com
17
Exterior & Interior Quick Trim®
Bendable Brick Mould
WM180
2341 1-1/4” x 2”
Avail. Length: 16’
Casing
2716 21⁄32” x 3-9⁄16”
Traditional and affordable,
geometric beauty from arches
to rectangles.
New England Casing
2573 1-1/16” x 3-7/16”
18
800-368-3117
Exterior & Interior Quick Trim®
Quick Trim® …
the time saving lineal and radius trim solution.
7278 Quick Trim®
Casing
1-1/16” x 3-1/2”
Q
Casing
2718 1⁄2” x 3-5⁄16”
Avail. Length: 14’
Casing/Backband
2590 1-3⁄16” x 4-1⁄2”
Avail. Lengths: 12’, 16’
uick Trim® by Royal Mouldings is the technological breakthrough that saves time with prefinished low maintenance
results. Quick Trim® components are made from 100% Cellular Vinyl
PVC® that minimizes expansion and contraction for better installation. Specially formulated Never Rot® profiles are “bendable”
using convection heat. Create custom round tops, oval, elliptical,
octagon or circles without extra material or labor.
Quick Trim® requires:
• No Lamination
• No Intensive Costly Labor
• No Expensive Jigs
Bendable
Casing/Backband
7255 1-3⁄16” x 4-1⁄2”
Avail. Lengths: 12’, 16’
RB3 Casing WM523
2369 1” x 3-1⁄2”
Avail. Lengths: 10’, 16’
Quick Trim® produces
great buildups! This
design was created using
only one profile...
2369 RB3 Casing!
Fluted Casing–reversible
7209 1” x 3-1⁄2”
New England Casing
2436 1” x 3-1⁄2”
www.royalbuildingproducts.com
19
Interior & Exterior Quick Trim®
Quick Trim® simplifies traditional rectangle openings
and defines the most beautiful radius designs.
20
800-368-3117
Interior & Exterior Quick Trim®
Quick Trim® …
natural characteristics of wood without its shortcomings:
• Lifetime Never Rot® Warranty • Moisture Resistant
• Won’t Crack or Splinter
• Holds Fasteners
Better than Wood
• Low Maintenance
Base WM623
7527 9/16” x 3-1/4”
Avail. Length: 16’
Casing WM376
2342 11⁄16” x 2-1⁄4”
Avail. Length: 16’
Finish Colors:
Clearwood®
Colonial Casing WM445
2343 11⁄16” x 3-1⁄4”
Avail. Length: 16’
Colonial Casing WM356
2355 11⁄16” x 2-1⁄4”
Avail. Lengths: 12’, 16’
Casing WM351
2440 11/16” x 2-1/2”
Casing
2852 1” x 3-1/2”
Avail. Length: 16’
Colonial Casing
2351 11⁄16” x 2-1⁄4”
Bendable
Colonial Casing WM356
2991 11⁄16” x 2-1⁄4”
White Readi-Finish®
Quick Trim® is available in paintable
Readi-Finish® or stainable woodgrain
Clearwood.®
2365 Casing
11⁄16” x 2-1⁄4”
West Coast Casing
2391
1⁄2” x 2”
2631
Casing
5⁄8” x 3”
2717 Casing
9⁄16” x 2-17⁄32”
2746 7263 Casing
11/16” x 3-1/2”
7276 Casing
11⁄16” x 2-1⁄2”
Casing
7277 1-1/16” x 3-1/2”
West Coast Casing
2428 5⁄8” x 2-3⁄4”
Casing
5/8” x 3-1/2”
Ranch Casing
2331 11⁄16” x 2-1⁄4”
2839
7262 Casing
3/4” x 3-7/16”
Casing
7⁄16” x 3-1⁄2”
www.royalbuildingproducts.com
21
Exterior Door Frame
Proframe
®
Paintable & Stainable
Door Frames Stand Up
to the Test.
22
800-368-3117
High Velocity Hurricane Zone
Exterior Door Frame
P
roframe® – the industry’s original door frame component
– is the first totally Never Rot® exterior door trim system made of 100% Cellular Vinyl PVC®. Proframe® by Royal
Mouldings is engineering approved by Miami-Dade County
Code to resist extreme weather conditions and has a UL Listed
20 minute fire rating.
Proframe® lineal profiles combine with matching Never Rot®
brick mould accessories for traditional installation. Trim systems are available finished or with new stainable technology
to match traditional or fiberglass entrance or patio doors.
Features include:
• Lifetime Never Rot® Material
• 100% Cellular Vinyl PVC®
• Ready to Install
• Low Maintenance
• Moisture and Termite Proof Material
Before
Door Frame
7181 1-1⁄4” x 4-9⁄16”
Avail. Lengths: 7’
Door Frame
7251 1-1⁄4” x 5-1⁄4”
7241 Door Frame
1-1⁄4” x 6-9⁄16”
After
7807
Door Frame
1-1/4” x 7-1/4”
Brick Mould
7137 1-1/4” x 2”
Avail. Lengths: 8’, 17’
Brick Mould*
2448
1-1⁄4” x 2”
Avail. Lengths: 8’, 10’, 17’
Finish Colors:
Woodgrain Embossed Texture &
Smooth Surfaces Available
7595
Brick Mould†
1-1⁄4” x 2”
Astragal
7193 1-33⁄64” x 3-13⁄64”
* Cold weather nailable. † Nail fin not shown
7340
Mullion
2” x 3-1⁄2”
Bright White
Stainable
www.royalbuildingproducts.com
23
Trimplank® Premium Boards
Actual Thicknesses
5/8”
3/4”
1”
W
hether doing new construction or remodeling, design versatility
coupled with factory extruded profiles, incredible durability and low
maintenance makes Royal Trimplank® the product of choice for today’s
homeowners. Royal’s 100% Cellular Vinyl PVC® is specified for its cost
effectiveness, low environmental impact, proven performance and reliability. Trimplank® is used effectively for trim, fascia, frieze boards, column
surrounds and custom build-ups. Royal Mouldings Trimplank® line of 100%
Cellular Vinyl PVC® products can help you “Build it Right”.
✓ Lifetime Never Rot® Warranty
5/8” thickness
✓ Readi-Finished®— No Further
Painting Required
✓ Ready to Install
3/4” thickness
✓ Moisture & Termite Proof Material
✓ Energy Efficient
1” thickness
24
800-368-3117
✓ Saves Time & Labor
Trimplank® Premium Boards
Trimplank® Premium Boards …
from End-to-End & Throughout!
Trimplank® 1x2
2150 5/8” x 1-1/2”
Avail. Length: 12’
Trimplank® 1x4
7446
5/8” x 3-1/2”
Trimplank® 1x6
7445 5/8” x 5-1/2”
Trimplank® 1x8
7444 5/8” x 7-1/4”
Trimplank® 1x10
7443 5/8” x 9-1/4”
Trimplank® 1x12
7442 5/8” x 11-1/4”
Trimplank® 1x4
7318 3/4” x 3-1/2”
Avail Lengths: 8’, 12’, 16’
Trimplank® 1x6
7311 3/4” x 5-1/2”
Avail Lengths: 8’, 12’, 16’
Trimplank® 1x8
7312 3/4” x 7-1/4”
Avail Lengths: 8’, 12’, 16’
Trimplank® 1x10
7440 3/4” x 9-1/4”
Avail Lengths: 8’, 12’, 16’
Trimplank® 1x12
7439 3/4” x 11-1/4”
Avail Lengths: 12’
Trimplank® 5/4x4
7482 1” x 3-1/2”
Avail Lengths: 8’, 12’
Trimplank® 5/4x6
7483 1” x 5-1/2”
Avail Lengths: 8’, 12’, 16’
Bendable
Trimplank® 5/4x6
7611 1” x 5-1/2”
Trimplank® 5/4x8
7441 1” x 7-1/4”
Trimplank® 2 x 2
2542 1-1⁄2” x 1-1⁄2”
Avail. Lengths: 8’, 12’, 16’
Inside Corner
2536 1-1⁄4” x 1-1⁄4”
Avail. Lengths: 10’, 16’
Flat Utility Trim
(Smooth)
2709 5⁄16” x 5-13⁄16”
Avail. Length: 16’
Flat Utility Trim
(Embossed)
2709 5⁄16” x 5-13⁄16”
Avail. Lengths: 8’
www.royalbuildingproducts.com
25
Siding Accessories
Woodgrain Embossed
Texture and Smooth
Surfaces Available for
Siding Accessories
Before
Siding Accessories... The Finishing Touch
N
ever Rot® 100% Cellular Vinyl PVC® Siding Accessories are the perfect complement and solution to most siding styles. Royal Mouldings Siding Corners offer fast nail fin installation for better moisture control and less
labor. Never Rot® inside corners help join siding seams where water liabilities occur. 100% Cellular Vinyl PVC®
Siding Accessories provide 70% more than wood and 1600% more than aluminum in energy efficiency with better
durability and low maintenance.
26
800-368-3117
Siding Accessories
Outside Corner –
Smooth
7653 5-1⁄2” x 5-1⁄2”
Avail. Lengths: 10’, 19’6”
Don’t put wood in a position
to fail. With all the benefits
of wood and none of the
drawbacks, Never Rot® is the
ideal choice for remodeling and
new construction.
Outside Corner –
Smooth
7652 3-1/2” x 3-1/2”
Avail. Length: 10’
Outside Corner –
Embossed
2805 5-1⁄2” x 5-1⁄2”
Avail. Lengths: 10’, 19’6”
Outside Corner –
Embossed
2804
3-1⁄2” x 3-1⁄2”
Avail. Length: 10’
Outside Corner
7235 3-3⁄4” x 3-3⁄4”
Avail. Length: 10’
Outside Corner
7253 3-1⁄2” x 3-1⁄2”
Avail. Length: 10’
Inside Corner
2536 1-1⁄4” x 1-1⁄4”
Avail. Lengths: 10’, 16’
Never Rot®Siding Corners serve to
provide the corners of any home
with definition, differentiation,
and most of all protection!
Inside and Outside Corners Add Style
and Protection
B
C
A
D
5-1/2” Siding Outside Corner
A. Moisture Barrier Tape C. Siding Corner
B. Nail Fin
D. Siding
Inside Corner
2542 1-1/2” x 1-1/2”
Avail. Lengths: 10’, 16’
Inside Corner
7236 1-1⁄4” x 1-1⁄4”
Avail. Length: 10’
Siding Starter Strip
2449 11⁄16” x 1-5⁄8”
Avail. Lengths: 12’, 16’
D
C
A
B
J-Channel Casing
5/4 x 6
7651
1-1/8” x 6-1/2”
Avail. Length: 16’
J-Channel Casing
5/4 x 4
7467 1-1/8” x 4-1/2”
Avail. Lengths: 12’, 16’
J-Channel Brick Mould
7351
1-1/4” x 2”
Avail. Length: 16’
Siding Starter Strip
A. Siding Starter Strip
B. 1x8 Trim Board
C. Siding Corner
D. Siding
www.royalbuildingproducts.com
27
Royal S4S Trimboard™
2”
3”
Smooth/Smooth
4”
5”
Reversible –
Woodgrain/Smooth
6”
AVAILABLE FINISHES
8”
10”
Available:
– 3 Standard Thicknesses
– 8 Standard Widths
– Standard 18-ft Lengths & Custom
12”
28
800-368-3117
Royal S4S Trimboard™
Royal S4S Trimboard™ eliminates the extra
work edge cut dirt creates making every job
quick and clean from start to finish. Enjoy all
the benefits of dimensional sanded lumber
without the worries of rot, replacement
or high maintenance. Improve every trim
project you install while saving time using
Royal S4S Trimboard™.
Basic Trim
Board Edges
™
• Smooth 4-Sided Finish
• True Square™ – Stay Clean™ Edges
Stay Clean
Edges™
• Poly Select® Face & Edge Surface
• Ready to Install
• Paintable
• 100% Cellular Vinyl PVC®
• Lifetime Never Rot Warranty
Sizes Available
®
Nominal
Width
Royal Mouldings –
A history of innovation – A reputation
of quality.
Actual
Dimensions
Profile
Pieces
Per 1/2
Unit
Actual
Length
5/8 Thickness
5/8” x 4”
5/8” x 3-1/2”
7827
130
18’
5/8” x 6”
5/8” x 5-1/2”
7828
80
18’
5/8” x 8”
5/8” x 7-1/4”
7829
60
18’
5/8” x 10”
5/8” x 9-1/4”
7830
50
18’
5/8” x 12”
5/8” x 11-1/4”
7831
40
18’
4/4 Thickness
∕8”
5
∕4”
3
1” x 2”
3/4” x 1-1/2”
7832
171
18’
1” x 3”
3/4” x 2-1/2”
7833
171
18’
1” x 4”
3/4” x 3-1/2”
7834
117
18’
1” x 5”
3/4” x 4-1/2”
7871
90
18’
1” x 6”
3/4” x 5-1/2”
7835
72
18’
1” x 8”
3/4” x 7-1/4”
7836
54
18’
1” x 10”
3/4” x 9-1/4”
7837
45
18’
1” x 12”
3/4” x 11-1/4”
7838
36
18’
5/4 Thickness
1”
5/4” x 3”
1” x 2-1/2”
7874
133
18’ & 20’
5/4” x 4”
1” x 3-1/2”
7840
91
18’ & 20’
5/4” x 5”
1” x 4-1/2”
7875
70
18’ & 20’
5/4” x 6”
1” x 5-1/2”
7841
56
18’ & 20’
5/4” x 8”
1” x 7-1/4”
7842
42
18’ & 20’
5/4” x 10”
1” x 9-1/4”
7843
35
18’ & 20’
5/4” x 12”
1” x 11-1/4”
7844
28
18’ & 20’
www.royalbuildingproducts.com
29
Royal Trim Board®
30
• Lifetime Never Rot®
• Mills & Miters with Standard Tools
• DURABLE PolySelect® 2-Sided Surface
• Paintable
• Clean, Precise Edges
• Does Not Promote Mold
• Consistent High Density
• Colorfast Surface & Core
• Moisture Proof
• HIGH Energy Efficiency
800-368-3117
Royal Trim Board®
Sizes Available
Pieces Per
1/2 Unit
Actual
Length
Nominal
Width
Actual
Dimensions
3/8” x 4”
3/8” x 3-1/2”
2880
208
18’
3/8” x 6”
3/8” x 5-1/2”
2881
128
18’
Profile
3/8 Thickness Trim Boards
N
ature takes its toll on the exterior of any
home. Royal Trim Board® is the ideal
new construction and remodeling solution
to battle severe weather and seasonal elements. Made of 100% Cellular Vinyl PVC®,
Royal Trim Boards® are an improved alternative to other composite and wood boards.
Offering design versatility coupled with
unmatched Poly Select® surface durability
makes Royal Trim Board® the “Best Board
in the Business”®.
3/8” x 8”
3/8” x 7-1/4”
2882
96
18’
3/8” x 10”
3/8” x 9-1/4”
2884
80
18’
3/8” x 12”
3/8” x 11-1/4”
2885
64
18’
3/8 Thickness Sheet Stock
3/8” x 4’
3/8” x 48”
2878
32
8’,10’,12’,18’,20’
1/2 Thickness Trim Boards
1/2” x 4”
1/2” x 3-1/2”
2873
156
18’
1/2” x 6”
1/2” x 5-1/2”
2874
96
18’
1/2” x 8”
1/2” x 7-1/4”
2875
72
18’
1/2” x 10”
1/2” x 9-1/4”
2876
60
18’
1/2” x 12”
1/2” x 11-1/4”
2877
48
18’
1/2 Thickness Sheet Stock
1/2” x 4’
1/2” x 48”
2871
24
8’,10’,12’,18’,20’
5/8 Thickness Trim Boards
5/8” x 4”
5/8” x 3-1/2”
2832
130
18’
5/8” x 6”
5/8” x 5-1/2”
2833
80
18’
5/8” x 8”
5/8” x 7-1/4”
2834
60
18’
5/8” x 10”
5/8” x 9-1/4”
2835
50
18’
5/8” x 12”
5/8” x 11-1/4”
2836
40
18’
5/8 Thickness Sheet Stock
5/8” x 4’
5/8” x 48”
2838
19
8’,10’,12’,18’,20’
4/4 Thickness Trim Boards
Never Put Wood in a Position to Fail!
Royal Trim Board® Thicknesses
1” x 3”
3/4” x 2-1/2”
2898
162
18’
1” x 4”
3/4” x 3-1/2”
2826
117
18’
1” x 5”
3/4” x 4-1/2”
2899
90
18’
1” x 6”
3/4” x 5-1/2”
2827
72
18’
1” x 8”
3/4” x 7-1/4”
2828
54
18’
1” x 10”
3/4” x 9-1/4”
2829
45
18’
1” x 12”
3/4” x 11-1/4”
2830
36
18’
4/4 Thickness Sheet Stock
1” x 4’
3/4” x 48”
2837
16
8’,10’,12’,18’,20’
5/4 Thickness Trim Boards
t 3/8” thickness
t 1/2” thickness
t 5/8” thickness
5/4” x 4”
1” x 3-1/2”
2866
91
18’,20’
5/4” x 5”
1” x 4-1/2”
2901
70
18’,20’
5/4” x 6”
1” x 5-1/2”
2867
56
18’,20’
5/4” x 8”
1” x 7-1/4”
2868
42
18’,20’
5/4” x 10”
1” x 9-1/4”
2869
35
18’,20’
5/4” x 12”
1” x 11-1/4”
2870
28
18’,20’
5/4 Thickness Sheet Stock
t 3/4” thickness
5/4” x 4’
1” x 48”
2864
12
8’,10’,12’,18’,20’
t 1” thickness
Woodgrain Embossed Texture and Smooth
Surfaces Available for Trim Board®
www.royalbuildingproducts.com
31
Garage Door Trim System
Brick Mould
7137 1-1/4” x 2”
Avail. Lengths: 8’, 17’
Brick Mould
2448
1-1⁄4” x 2”
Avail. Lengths: 8’, 10’, 17’
*cold weather nailable
Bendable Jamb
7918 5⁄8” x 6-13⁄16”
Utility Trim (Smooth)
2709 5/16” x 5-13/16”
Avail. Length: 16’
Thermo*Stop
7⁄16” x 1-7/8”
Thermo*Stop
2149 7⁄16” x 2”
Avail. Lengths: 7’, 9’, 16’
2016
32
800-368-3117
Jamb
5⁄8” x 6-13⁄16”
Jamb
5⁄8” x 4-9⁄16”
Jamb
2497 11/16” x 5-13/16”
Avail. Lengths: 7’, 10’,
16’
Utility Trim (Embossed)
2709 5/16” x 5-13/16”
Avail. Lengths: 8’, 16’
Thermo*Stop Mini
2914 13/32” x 1-1/2”
Thermo*Stop
2100 7/16” x 1-7/8”
Thermo*Stop
7/16” x 2”
Thermo*Stop
2591 1/2” x 3-1/4”
2328 2211
Thermo*Stop
7/16” x 2”
2213
2398
Garage Door Trim System
Before
After
B
A
C
Garage Solutions®
Both inside and outside the garage, Royal Mouldings
provide maintenance so low it’s a pleasure!
R
oyal Mouldings’ Garage Door Trim System is the energy
efficient way to seal out moisture, dirt and bugs. Enjoy the
beauty and sustainability of Royal Garage Solutions®. Made from
durable 100% Cellular Vinyl PVC® offering 70% better insulation
performance over wood and 1600% better than aluminum. Ready
to install system includes Never Rot® Brick Mould, Jamb and
ThermokStop® II Garage Door Stop. All are prefinished, moisture
resistant, termite proof and have a Never Rot® lifetime warranty.
A Brick Mould
B Jamb
C ThermokStop® II
Never Rot® Garage Trim Solutions
• Lifetime Never Rot® Material
• Moisture Resistant
• Seals Out Dirt, Bugs,
Wind, Snow & Water
• Dent Resistant
• Reduces Energy Costs
• Strong & Durable
Available Colors:
White*
Almond
A
Sandstone*
Bronze*
B
C
Brown*
* Profiles 2448 (8’ and 10’), 2497 (7’ and 10’) and 2149 (7’ and 9’) are available
in white, sandstone, bronze or brown.
www.royalbuildingproducts.com
33
Smart Space System®
B
A
R
C
oyal Mouldings’ Smart Space System® organizes any space while protecting walls from
damage and moisture. Smart Space® organizer
Slat Wall components interlock for versatile
results and utilize standard pegboard hardware
for simple low cost storage solutions. Smart
Space System® components may be installed
separately or with Royal Mouldings’ unique
Base & Wainscot System for maximum value
and wall protection. Made from 100% Cellular
Vinyl PVC®, the wall system deflects moisture,
dirt and bugs while shielding your walls from
every day use.
Available Colors:
Bright
White
Light
Grey*
Greyed
Taupe*
* Available by special order. Minimum quantities apply.
34
800-368-3117
Organize and add value to your
home and start enjoying your
garage once again!
Smart Space System®
Garage clean-up can be fast and easy with Royal
Mouldings’ Base & Wainscot System that deflects
Narrow Bead
water and protects your walls.
A
Wide Bead
Reversible Beaded
Wall Planking*
7718 1/4” x 7-1/2”
7716
Cap/Base Trim*
5/8” x 3”
D
A
D
Hidden Nail Fin
2566
Cap Trim*
1” x 3”
Base
2854 11/16” x 3-1/2”
Avail. Lengths: 8’, 10’
• 100% Cellular Vinyl PVC®
Beaded Ceiling and
Wall Planking*
2352 3⁄8” x 5-15⁄32”
Avail. Lengths: 8’, 12’, 16’
• Low Maintenance
• Easy To Install
• Moisture & Termite Proof Material
• Energy Efficient
• Does Not Promote Mold or Mildew
• Expandable
C
Cap Trim*
2764 3⁄4” x 1-3⁄4”
Avail. Length: 8’
B
Slat Wall
7242 3⁄4” x 6”
Avail. Length: 8’
Slat Wall
7386 3⁄4” x 8-11/16”
Avail. Lengths: 8’, 10’
* Profile 7716 is for use only with Reversible Beaded Wall Planking 7718. Profiles 2566 and 2764 are for use only with Beaded Ceiling and Wall Planking 2352.
www.royalbuildingproducts.com
35
Envelop™ Garage Surround System
Envelop™ Garage Door
Surrounds by Royal
Add Value and Curb Appeal
E
nvelop™ Garage Door
Surrounds are the
perfect upsell for new or
replacement garage doors.
Available in a variety of
styles to complement any
type of architecture, these
surrounds are pre-finished,
easy to install and
have exceptionally low
Before
maintenance. From your
customers’ point of view, Envelop™ Garage
Door Surrounds add curb appeal and set their
homes apart from others in the neighborhood.
After Installation of
Refined Sophistication Envelop™ Surround
Available Styles
Colonial Elegance
36
800-368-3117
Rams Crown
Refined Sophistication
Decadence
Envelop™ Garage Surround System
Features and Benefits
•
Lifetime Never Rot® Warranty
•
Ready to Install
•
Factory Applied Readi-Finish®
•
Warranted 10 year UV Coating
•
No Further Painting Required
•
Repaintable with Oil or Latex
•
Low Maintenance
•
Moisture & Termite Proof Material
•
Installs Direct to Masonry
•
Does Not Promote Mold or Mildew
•
Superior Nailing and Gluing
•
Uses Standard Woodworking Equipment
•
Long Lengths – Perfect Tip-to-Tip
Decadence
Before
Refined Sophistication
Rams Crown
Colonial Elegance
A
A
A
A
B
B
B
B
C
C
C
E
After Installation of
Rams Crown Envelop™ Surround
D
D
A
Royal Trim Board®
Profile #2826
3/4” x 3-1/2”
A
Trimplank®
Profile #7318
3/4” x 3-1/2”
A
Rams Crown
Profile #7158
1-13/32” x 2”
A
Pediment
Profile #7714
2” x 2-7/8”
B
Rams Crown
Profile #7158
1-13/32” x 2”
B
Crown
Profile #2853
9/16” x 2-3/4”
B
Trimplank®
Profile #7311
3/4” x 5-1/2”
B
Trimplank®
Profile #7311
3/4” x 5-1/2”
C
Dentil
Profile #2740
1-1/16” x 3-7/16”
C
Dentil
Profile #2721
5/8” x 1-1/2”
C
Decorative Trim
Profile #2759
1/2” x 1”
D
Shingle Mould
Profile #2599
11/16” x 1-5/8”
D
Trimplank®
Profile #7311
3/4” x 5-1/2”
E
Royal Trim Board®
Profile #2868
1” x 7-1/4”
www.royalbuildingproducts.com
www.royalbuildingproducts.com
37
Ceiling & Wall Solutions™
A
n attractive porch ceiling
can provide an architectural
signature and simple elegance
to any home. Never Rot® 100%
Cellular Vinyl PVC® Beaded
Planking offers just that without
the added maintenance of wood.
Each prefinished beaded plank
is ready to install and can be
easily painted with oil or latex
for custom results. Never Rot®
Beaded Planking special design
and unique nail fin construction
makes it much easier to install
than standard tongue and groove
planking, offering faster results
with less exposed fasteners to fill
or cover. Classic designs using
today’s technology—spoil your
home with Never Rot® Beaded
Planking today!
Beaded Planking
•N
ail Fin Technology
Makes Any Ceiling or
Wainscot Easy to Install
• Prefinished—Ready
to Install
• Moisture Proof Material
• Fewer Exposed Fasteners
to Putty or Caulk.
• Repaintable with Oil or
Latex Paint
• Installs with Nails or Glue
Ceiling planking shown, extruded to color.
38
800-368-3117
Ceiling & Wall Solutions™
Never Rot® Beaded Boards dress
any ceiling or wall in style while
protecting against moisture damage.
Beauty, not moisture, should be the focus of the bathroom.
Hidden Nail Fin
Beaded Ceiling and
Wall Planking*
2352 3⁄8” x 5-15⁄32”
Avail. Lengths: 8’, 12’, 16’
Narrow Bead
Wide Bead
Hidden Nail Fin
Beaded Ceiling and
Wall Planking – Blue*
2352 3⁄8” x 5-15⁄32”
Beaded Planking
7888 1/2” x 5-1/4”
Reversible Beaded
Wall Planking*
7718
1/4” x 7-1/2”
2566
Cap Trim*
1” x 3”
Cap Trim*
2764
3⁄4” x 1-3⁄4”
Avail. Length: 8’
7716
Cap/Base Trim*
5/8” x 3”
Base Cap WM164
2450 11⁄16” x 1-1⁄8”
Avail. Lengths: 8’, 12’, 16’
Scotia/Cove WM93
2021
3/4” x 3/4”
Avail. Lengths: 8’, 12’, 16’
Quarter Round/Stop
2258
1⁄2” x 13⁄32”
Avail. Length: 8’
Bed Mould WM75
2598 9⁄16” x 1-9⁄16”
Avail. Lengths: 12’, 16’
Quarter Round WM105
2689 3⁄4” x 3⁄4”
Avail. Lengths: 8’, 12’, 16’
Base WM623
7527 9/16” x 3-1/4”
Avail. Lengths: 12’, 16’
* Profile 7716 is for use only with Reversible Beaded Wall Planking 7718. Profiles 2566 and 2764 are for use only with Beaded Ceiling and Wall Planking 2352.
www.royalbuildingproducts.com
39
Envelop® Pole & Post Surrounds
3-1⁄2” Jack Post Kit
0ENVL08003, 0ENVL10003
Avail. Lengths: 8’, 10’
4” x 4” Round Kit
0ENVL08001, 0ENVL10001
Avail. Lengths: 8’, 10’
6” x 6” Kit
0ENVL08002, 0ENVL10002
Avail. Lengths: 8’, 10’
4” x 4” Square Kit
Avail. Lengths: 8’, 10’
Please Note: Envelop® Kits alone are non-load
bearing and require poles or posts for support.
40
800-368-3117
Envelop® Pole & Post Surrounds
Envelop®—the beautiful solution
to interior poles and posts.
T
ransform unsightly support poles and exposed
pipes into beautiful decorative columns. Envelop®
Pole and Post Surround is your solution for both
interior and exterior applications. This unique interlocking system snaps together in less than five minutes, with an easy-to-use kit including top and bottom trim, and surround.
3 Prefinished Ready to Install
3 Unique Interlocking System
Makes Assembly a “Snap”
3 Quick Fit Top and Bottom Trim
Included for Decorative Results
Envelop® Pole & Post
Surrounds Enjoy the
Outdoors Too...
www.royalbuildingproducts.com
41
Interior Mouldings
1
2
5
4
3
Decorative moulding creates style, enhances value and adds architectural detail.
I
nterior mouldings serve both functional and aesthetic
purposes, protecting walls and adding visual interest.
Crown Moulding (1) accentuates high ceilings and provides an attractive transition from wall to ceiling. Crown
is also an ideal way to bridge the gap between different,
even contrasting, colors. Crown allows the eye to take in
the changes without sensing a stark difference.
Casings (2) define doors and windows while, again,
serving in other roles, including protection and energy
efficiency. Special mouldings can be combined to create
“build-ups” that accent architectural details.
Base Moulding (3) provides a finished transition between
42
800-368-3117
wall and floor, hiding any gaps between wall board and
floor covering. Because of the propensity for drywall
and plaster to dent or crack, base moulding is critical
for protecting walls from damage. Combine Quarter
Round (4) with Base Moulding for added visual appeal
and transition assistance.
Chair Rail (5) brings both form and function to a room.
In dining areas, it protects your walls from bumps by
chairs. Anywhere chair rail is utilized, it adds visual
interest and dimension to a wall. Chair rail is ideal for
rooms where you want to incorporate multiple colors
on a wall.
Installation Tips & Techniques
Tools
•S
afety glasses and power miter saw: carbide saw blade with 80
teeth or more recommended.
• Miter box and hand saw: Limited angle adjustment (not
recommended for crown).
• Coping saw: Only needed if you choose the coping technique to
install the moulding.
• Angle gage: To create the correct miter, you must determine the
wall corner angle.
• Glue: To adhere the miter joints, Royal Mouldings strongly
recommends gluing all joints with PVC or “Pipe Cement.”
• Hammer & nails or a pneumatic nail gun.
Other tools may include a tape measure, pencil, C-clamp, putty
and caulk.
Cutting
Use standard woodworking equipment for cutting. If using a
power miter saw, a carbide toothed blade is recommended. Use
any brand of spray furniture polish on saw blade as a lubricant for
easier cutting.
Wall Angles
It will also benefit you to measure the wall angles on each corner.
This will help you calculate the correct miter angle. NOTE: It is not
uncommon for corner angles in most homes to be off as much
as 3°. If you were installing 5” crown moulding the 3° difference
would result in a 3/8” gap in the miter joint. To help you calculate
the proper angle Royal has an angle calculator listed on their web
site, www.royalbuildingproducts.com.
•L
eft and Right hand positioning: the side of the trim you are cutting is as important as its position on the saw table. The positions
are illustrated above.
Vertical Miters
Use this technique for cutting baseboard, chair
rail, quarter round, and splice miters. Align
trim back against fence.
Inside corners: A left hand inside corner is
shown in the photo.
• Step 1: Place the trim on the saw table in
the left hand vertical position and rotate the
angle gage “clock wise” to 45°, or the desired
angle setting, and make the cut.
• Step 2: To cut the mating piece, simply rotate
the table angle gage to the opposite 45° or
desired angle, and place the next piece of trim on the saw table
in the right hand vertical position. Cut the trim.
Outside Corners: A right hand outside corner is shown in the
photo.
• Step 1: To complete this, place the trim on the saw table in the
right hand vertical position and rotate the
angle gage “clock wise” to 45°, or preferred
angle setting, and make the cut.
• Step 2: To cut the mating piece simply rotate
the table angle gage to the opposite 45° or
desired angle, and place the next piece of
trim on the saw table in the left hand vertical position.
Horizontal Miters
Use this technique for cutting window and door casings. Align trim
back on saw table.
• Step 1: A left hand miter is shown in the photo to the right. To get
the setup in the photo, adjust the saw table angle
to the “clock wise” 45° or predetermined angle.
Then lay the trim on the table in the left hand
horizontal position and proceed to cut.
• Step 2: To cut the mating piece simply rotate
the table angle to the opposite 45° or preferred
angle, and place the next piece of trim on the
saw table in the right hand horizontal position.
After the cut is made the miter joints are ready
for assembling.
Compound Position Miters
Use this technique for cutting Crown moulding. This is the most
complicated of all the mitering cuts. Note: When cutting Crown
Mouldings in the compound position, remember “upside down
& backwards”. This term is used
because the “TOP” of the trim that
is positioned against the ceiling
after installation rests on the saw
table during the mitering process,
and the “BACK” of the trim that is
placed against the wall, after installation, is set against the fence during the cutting procedure.
Compound Inside
Corner Miters
Left hand inside corner miter shown in photo.
Step 1: Place the top of the profile against the saw table and the
back of the profile against the fence in a left hand compound
position. Then adjust the table angle gage “clock wise” to 45° or
calculated angle, and cut.
Step 2: Place the top of the profile against
the saw table and the back of the profile
against the fence in a right hand compound position. Then move the table angle
gage the opposite calculated angle, and
cut.
www.royalbuildingproducts.com
43
Installation Tips & Techniques
Compound Outside Corner Miters
Left hand outside corner miter shown in photo.
• Step 1: The trim should lie on the saw table in a
left hand compound position. The saw is to be
adjusted “counter clock-wise” to the calculated
angle before cutting.
• Step 2: Put the mating piece of trim on the saw
in the right hand compound position. Then
move the table angle gage to the opposite calculated angle and cut. The miter joint is ready
to be put together.
Splice Miters
This technique is used to join mouldings together in a linear
run or when a wall is longer than the trim you are installing.
Most splice cuts are made in the vertical position. In the photo below of
a splice miter, note the only change
made in producing the joint is the
right hand & left hand positions. The
saw angle should remain at the same
45° setting.
Return Miters
This technique is utilized when moulding ends with an exposed,
unfinished end that would require finishing “paint, stain, etc.”
This miter joint will create a finished edge.
• Step 1: To produce this miter, cut the trim as though you were
turning an outside corner (45° saw setting).
• Step 2: Rotate the saw to the opposite 45° and cut a short piece
to mate to the first cut. Glue miter joint together before attaching trim to wall. See photo below.
Coping Joints
Coping is simply transferring the contour “profile” of one piece of trim to
the end of another piece of trim, then
cutting the profile line so that, when finished, the second piece of trim will mate
with the first with a nice joint.
• Step 1: Cut the first piece of trim to
length and position it on the wall. Use
straight cuts, no angles.
• Step 2: To create the profile line, cut the second piece of moulding at a 45° as though you were cutting an inside corner.
• Step 3: Following the profile line as a guide cut the trim
with a coping saw.
• Step 4: The moulding should be ready for installation.
Nailing
Install Never Rot® mouldings and trim using 6d and 8d galvanized nails and/or recommended adhesives (see chart on this
page). Place nails 12” on center. Nails should be approximately
3⁄4” from each edge. If nailing product at 40˚F or below, predrilling is required. Pneumatic nailing is also recommended.
44
800-368-3117
Fastening Royal Trim Board® and
Royal S4S Trimboard™
Use fasteners designed for wood trim and wood siding (thinner
shank, blunt head, full round head) with trim board. Use only
fasteners intended for exterior use such as stainless steel or
hot-dipped galvanized.
DO NOT USE staples, small brads and wire nails. The fasteners
should be long enough to penetrate the solid wood substrate a
minimum of 1-1/2”.
Use two fasteners per every framing member for trim board
applications. Trim boards 12” or wider as well as sheets will
require additional fasteners. Fasteners must be installed no
more than 2” from the end of each board.
Trim boards should be fastened into a flat, solid substrate.
Fastening trim boards into hollow or uneven areas must be
avoided. Unless product is installed in lower temperatures (<
40°F) pre-drilling is typically not required. Thinner trim products
(3/8” and 1/2”) are not intended to be ripped into trim pieces.
They are to be glued to a substrate and mechanically fastened.
Using TRIMTeQ to Fasten Trim Board
The OSI® TRIMTeQ™ System is specifically designed for exterior PVC trim installs.
It features innovative fastening and sealing products along with
a comprehensive training program designed specifically for cellular PVC trim installation. It is formulated to maintain long lasting durability and aesthetics that home owners expect.
PVC Trim products will expand and contract with changes in
temperatures. A proper installation utilizing the TRIMTeQ™
system will minimize the movement that occurs due to changes
in temperatures and help maintain a long lasting quality installation.
What products are part of the OSI® TRIMTeQ™ system?
• OSI® TRIMTeQ™ TeQ Mount™ – Fast Grab Polyurethane
Mounting Adhesive
• OSI® TRIMTeQ™ TeQ Bond™ – Miter & Scarf Joint Adhesive
• OSI® TRIMTeQ™ TeQ Fasteners™ – PVC Trim Screws & Plugs
featuring the Cortex® hidden fastener system
• OSI® QUAD® Advanced Formula Sealant – Finishing Sealant
• OSI® EP-1000 – Control / Expansion Joint Sealant
Next we will demonstrate how to properly install Cellular PVC
trim to the exterior of a home with the OSI® TRIMTeQ™ system.
1.
First mount PVC Trim to the House using OSI® TRIMTeQ™
TeQ Mount™
a. OSI® TeQ Mount™ is a mounting adhesive specifically
designed to fasten cellular PVC trim board to the exterior of a home.
b. It features an innovative fast grab formula with durable
polyurethane strength. TeQ Mounts premium formula
is water and weatherproof and will last as long as the
surfaces it joins together.
c. Make sure all surfaces are dry and fee of dust, dirt, oil
and other foreign materials.
d. Standing surface water or ice will interfere with bonding.
e. Cut spout to desired bead size (1/4” recommended) and
pierce inner seal.
f. Apply adhesive to the back of the PVC trim board.
g. Some manufacturers require a stop, start diagonal line
pattern with a bead size of 1/4”– 3/8” diameter on to the
substrate area (Figure 1).
Installation Tips & Techniques
Figure 5
Figure 1
Figure 2
h. The stop, start diagonal line pattern is designed to channel water down away from the home.
i. Press the PVC trim board to the exterior of the home
firmly. OSI® TeQ Mount™ will bridge 3/8” gap and helps
minimize the boards thermal movement (Figure 2).
j. OSI® TeQ Mount™ meets APA AFG-01, ASTM C-557,
ASTM D-3498 and conforms to HUD UM 60a.
2. Next mechanically Fasten the PVC Trim board to the house
a. Use OSI® TRIMTeQ™ TeQ Fasteners™ concealed fastening system.
b. TeQ Fasteners™ are specifically designed to fasten
cellular PVC trim to the home. It features the Cortex™
concealed fastening system that is virtually invisible providing the professional finish that homeowners expect.
c. TeQ Screws offer the highest level of connection strength
while also creating a consistently cored hole for the PVC
plug connection. Each TeQ Screw is coated using a proprietary coating process.
d. The setting tool is engineered to ensure that the fasteners are set to the correct depth every time (Figure 3).
Figure 6
3. Setting the TeQ PVC plug
a. To ensure a strong bond, the cored hole must be free of
dirt or rain water.
b. Place the plug into the hole with the trim surface side up
and gently tap until flush with the trim (Figures 7 & 8).
Figure 7
Figure 8
TIP: Be careful to ensure that the head of the hammer is flat with
the trim surface to eliminate potential marring (Figs. 9 & 10).
Figure 3
Figure 9
Figure 10
c. Under some conditions, you may see a subtle indication
that there is a doweled plug in the trim. It is recommended that you test the system on a few boards to ensure
you approve the final look.
TIP: To remove a fastener set below the trim surface, replace the
setting tool in your impact driver with a #1 square drive bit, allowing full access to the seated fastener.
Figure 4
e. Each PVC plug has been engineered to ensure ultimate
long term performance against outdoor elements.
f. Use a high voltage impact drill with the setting tool, drive
the fastener to the preset level below the trim surface.
g. The fastener must be driven perpendicular to the surface
(Figure 4).
TIP: In general, use two fasteners at every framing member at 16”
on center or less. Use three fasteners if the board is wider than 8”
(Figures 5 & 6).
4. Gluing a Miter or Scarf Joint
a. To achieve an optimum bond at the miter and scarf joint
apply OSI® TRIMTeQ™ TeQ Bond™ PVC Adhesive.
b. TeQ Bond™ is specifically designed to adhere PVC miter
and scarf joints. Its premium formula provides a permanent durable bond that prevents joint separation. The
innovative formula provides UV resistance and is water
and weatherproof.
c. Make sure all surfaces are dry and free of dust, dirt, oil
and other foreign materials. Apply a small bead to one
side of the joint and apply moderate pressure (Figures 11
& 12 miter joint, Figures 13 & 14 scarf joint).
www.royalbuildingproducts.com
45
Installation Tips & Techniques
Figure 11
Figure 16
Figure 12
BEST PRACTICE TIP: Make sure to seal all gaps around
exterior penetrations such as dryer vents, exterior
lights, pips, electrical wires and water spigots.
Figure 13
Gluing
Gluing Miter Joints
Figure 14
d. The glue joint should be secured with a fastener and / or
fastened to the home on each side of the joint to allow
for proper contact of the boards being glued together
and adequate bonding time (Figure 15).
e. OSI® TeQ Bond has a working time of 5 minutes and will
be fully cured in 24 hours.
f. Apply OSI TeQ Mount to the back of the trim board and
press firmly to the exterior of the home (follow instructions from earlier).
g. Next, install the OSI TeQ Fasteners (follow instructions
from earlier).
5. Finishing Sealant Instructions
a. OSI® QUAD® Advanced
Formula Sealant is recommended for all finishing
applications.
b. OSI® QUAD® is a premium
all weather sealant and provides a superior long lasting
durable seal.
Figure 15
c. It is recommended that
OSI® QUAD® be applied to
the void where the trim meets the siding.
d. Applying the right amount of sealant is the most important step when sealing gaps.
e. To achieve the right amount cut the tip at a 70° angle.
f. With Quad’s break-away seal all you need to do is load
the gun, apply pressure to the trigger and you are ready
to seal.
g. It is important that a 1/8” gap be left between the siding
& trim. This allows for expansion and contraction and
allows for enough room for the siding to move as the
building settles.
h. It is important to caulk with a 1/4”–3/8” rounded bead.
i. Use a thick rounded bead to maintain the proper amount
of sealant once it fully cures; because Quad naturally
shrinks, tooling is neither needed or recommended
(Figure 16).
j. Seal all end joints; end joints are where the siding meets
a piece of trim around windows, doors and corners of the
house.
k. The resulting seal will accommodate joint movement
and provide superior UV resistance.
46
800-368-3117
Royal Mouldings strongly recommend gluing all miter joints on
PVC mouldings using a quality instant glue, PVC cement or OSI
TeQ Bond. It may seem unconventional, but the benefits out
weigh the inconvenience. When assembling splice and return
miters try gluing the mouldings together before installation. This
will allow you to fit the joints uninhibited, and fasten the trim to
the wall as one unit. Fitting these joints on the wall can be difficult
and possibly jeopardize the integrity of the miter joint.
Fastening Royal Never Rot® Moulding
and Trim to the Wall
PVC trim can be nailed with finishing nails and/or glued. Our recommendations for the nails are paneling, finishing, or pneumatic
finish nails. For the glue, recommended products are PL Glues/
PC —200, 300, 400/LIQUID NAILS applied according to manufacturer’s directions. Glue alone is not advised for crown mouldings.
Adhesive Selection for Cellular Vinyl
The following brands have been laboratory tested and approved
for use with Royal Cellular Vinyl; however, individual conditions
may vary and these adhesives may not perform under every
circumstance. Other brands may also be suitable, but always test
before using.
G: Good Bond
F: Fair Bond
Int/Ext Adhesive
Dow 100% Silicone®
Dap 230 Latex®
Tru Test® (Tru Value®)
Contech PL-400®
Better Than Nails®
Liquid Nails LN-901
Heavy Duty®
For Interior Use Only
G.E. Silicone®
USG Cove Base Adh. ®
OSI Quick Bond®
P: Poor Bond
Wood Steel Sheetrock Masonry
F
F
G
–
F
P
G
–
G
P
G
–
F
F
G
–
G
F
G
G
G
–
G
G
F
G
G
G
G
P
G
G
G
–
–
G
Expansion and Contraction: Royal Mouldings exterior PVC products, as manufactured, may expand and contract due to temperature variations. To reduce or eliminate open joints, the preferred
method is the use of adhesive commonly called pipe glue or PVC
pipe cement or OSI TeQ Bond. When bonded correctly with this
adhesive, the joint becomes an integral part of the system to which
it is being applied.
Installation Tips & Techniques
Installation
Never Rot® Wainscot
Never Rot® Brick Mould & Jamb
1.
1.
2.
2.
3.
4.
5.
6.
7.
emove old jamb, brick mould and garage door stop with a
R
pry bar or hammer.
Measure the top opening from side to side and cut jamb to fit
with a fine tooth power- or hand saw.
Install top jamb piece using 8d galvanized finishing nails to
2x4 or 2x6 structural frame members. Alternate nailing from
side to side, nailing every 12” and approximately 3/4” from
each edge. Note: If nailing product at 40ºF or below, predrilling is required.
Measure and cut jamb side pieces to fit from top jamb to
floor. Nail as directed.
Measure top brick mould to overlap the jamb material by
1/2”. This will allow for a 1/8”–1/4” reveal around the jamb.
Reveal should be both on top and sides. Cut 45º angle on
ends, butt or angle joint middle seam if needed. *Note:
Reveal may vary depending on siding, siding J-channel, brick
or block installation.
Install brick mould using 10d or 3” galvanized finishing nails,
spaced 12” on center. Use PVC cement or OSI TeQ Bond in
the mitered joint for optimum fit. * Note: nails should penetrate structural frame at least one inch.
Measure and cut side brick mould trim to fit. Install as
directed.
Never Rot® Garage Door ThermokStop® II
1.
2.
3.
4.
5.
6.
When installing Garage Door ThermokStop® II alone, open
the garage door and remove old door stop with standard claw
hammer.
Close garage door. Begin Garage Door Thermo*Stop® installation by measuring and marking 1/2” from outside of garage
door several places around the jamb. Connect the marks with
a straight edge, then open door again.
Measure top opening from side to side and cut Garage Door
Thermo*Stop® ends square with fine tooth power- or hand
saw.
Place grooved side against jamb and inner edge, (where hard
vinyl joins weatherstrip) along marked lines. Nail in place
with 6d galvanized finishing nails in the pre-punched nail
guides or 8” on center.
Measure and cut each piece to fit, from top piece to floor.
With grooved side against jamb, position nail as directed.
For a good drainage and overlap, trim side stop pieces at a
45° angle with scissors where the soft vinyl weather stripping
meets the top.
3.
4.
5.
6.
Never Rot® Ceiling Planking
1.
2.
3.
4.
5.
6.
7.
A. Brick Mould
B
B. Jamb
C
C. ThermokStop® II
Royal Smart Space System Organizer
Mount the system by screwing directly into the studs. Screws
should be #8, minimum, in size and long enough to penetrate
studs by 1⁄2 their length. Length may vary depending on wall construction. Join panel ends over studs to maximize load capacity.
Square cut ends to ensure a 90˚ cut before beginning installation. Allow 1/4” on each end for expansion.
With the nailing fin positioned away from the wall, face nail
the first piece against one side of the ceiling. Nail the nailing
fin on the first piece on maximum 16” centers.
Insert the next piece into the slot and continue nailing
through the fin on maximum 16” centers until ceiling is completely covered.
Use PVC cement or OSI TeQ Bond where plank ends must be
butted together.
The last piece will probably need its width adjusted. Measure,
mark, and rip it to the desired width.
Face nail the last piece as close to the wall as possible.
Cover edges with crown or trim moulding.
CAUTION: Ceiling planking should never be used for
load-bearing application. Attic space above porch should be
vented.
Never Rot® Siding Corners
1.
Insert nailing fins into corner trim as shown,
applying PVC glue or OSI TeQ Bond to the
top 3” and bottom 3” of the nail fin.
B
C
A
D
3.
A
Square cut ends to ensure a 90˚ cut before beginning installation. Cut pieces to the desired length.
Apply construction adhesive to the back of one piece of
wainscot.
Starting in a corner of the room and making sure the nailing
fin faces away from the corner, press the first piece into place.
Nail through the fin into the wall.
Continue gluing and nailing until you come to the corner. At
this point, it may be necessary to rip the last corner piece so
that it will fit.
Repeat along each wall.
2. Cut the trim pieces
so that they touch the
soffit on top and extend
1/8” below the sheathing
on bottom.
5-1/2” Siding Outside Corner
A. Moisture Barrier Tape
B. Nail Fin
C. Siding
Corner
D. Siding
Measure from the corner: 4” for 3-1⁄2” trim and Touches
Soffit
6” for 5-1⁄2” trim and make several V-marks
from top to bottom. Use these marks to line up 1
⁄ 8” Below
the edge of the nailing fin or to strike a chalk
Sheathing
line for alignment.
4. While lining up the edge of the
nailing fin with the V-marks (or
chalk line), apply nails through the
pre-punched holes, 18” (MAX) apart.
5. Apply 4” window and door sealing
tape so that it fully covers both nailing fins, from the soffit to the bottom of the sheathing.
www.royalbuildingproducts.com
47
Installation Tips & Techniques
Painting
­­
Painting Royal Cellular Vinyl PVC
Prepare
Royal’s factory applied Readi-Finish® requires no painting for protection. Desired custom finishes can be achieved using oil based or latex
paints. To maintain warranty for custom colors in darker shades, use of
paints with VinylSafe™ Technology from Sherwin Williams is recommended. (Dark colors are considered any color that falls within the lightness (L) value of 56 to 0 noting that 100 is white and 0 is black.)
1. DO NOT SAND.
2. If cleaning is necessary, wipe with mineral spirits, naphtha or
ammonia.
3. For best results use a water based putty or filler after staining to
fill nail holes, seams and miters.
4. For best results, test your stain before starting your project.
Always use new or reasonably new finishing materials that have
not been stored outside in extreme cold or heat. Follow instructions on can.
Royal Trim Board® and Royal S4S Trimboard™ may be painted to
achieve a color other than that supplied.
1. Scuff Sand using 220 grit sandpaper to remove any foreign matter
and to promote adhesion. Clean sanding residue and paint with a
latex acrylic paint. For darker colors refer to Sherwin Williams
VinylSafe™ Color Technology. Allow to dry per manufacturer’s
directions.
2. Apply a second coat (if required to
achieve desired color).
Touch-Up for Exterior Mouldings
A complete line of touch-up products is available
from Royal Mouldings for pre-finished woodgrain
colors, painted colors and Clearwood® ready to
stain finishes. Also recommended:
• Dap® “All Purpose” Painter’s Putty®
• Minwax High Performance Wood Filler®
• Elmer’s Fill-N-Finish Light Wood Filler®
• Sherwin Williams Shrink Free Spackling®
After installation is complete, caulk
and/or putty all gaps and nail holes.
Staining
Instructions are intended to give general overview of various methods
& techniques for STAIN-ABLE™ products. Work with sample profile to
test stain and develop proper color before starting project.
Tools for STAIN-ABLE™:
• Stain or Glaze – Heavy body or high pigment EXTERIOR gel
stains perform best.
• Top Coat –Select topcoat that corresponds with application as
well as stain type (oil, water base, etc.)
• Foam Brush – to apply initial coat of stain or glaze
• Soft Badger Hair Brush – used to blend or soften a finish.
• Rags – Soft cotton is recommended
• Safety products – safety glasses, gloves, and garment protection.
Step 1: Follow manufacturer’s recommendations for
Stain or glaze. Using foam brush, saturate product
surface with stain or glaze and allow
coating to “rest or soak” for five minutes.
Step 2: Start wiping stain or glaze with cloth. The
amount wiped will determine end color. Start with light
touch in one direction only. Vary amount wiped to create natural color variation found in
real wood. Allow some coating to
remain in embossed areas to achieve graining effect.
Step 3: Use Soft Badger Hair brush to blend and
soften the coating. Additional coats may be added to
darken an area, but use small amounts and dry brush periodically.
A few points to remember:
• Use soft brush and long strokes. Soft badger bristles and light
pressure will achieve the desired coating.
• A cross-hatching motion will blend color and soften appearance.
• Stippling “Pouncing action” will add color back to the product.
• Intentionally leave dark and light areas to achieve more
natural wood effect.
Step 4: Always apply topcoat for protection. Type of topcoat must be
compatible with exterior gel stain used.
48
800-368-3117
Finishing Clearwood®
Paint
Clearwood® PS paints easily, usually with one coat. Apply any oil or
latex paint with a brush, roller or sprayer.
Stain
1. Use a penetrating oil base stain. Shake well. Stir often.
Apply stain with lint-free cloth or brush. When using a brush,
2. remove the excess liquid from the bristles before applying stain.
3. Allow stain to dry, usually 5-15 minutes. (Follow stain can instructions.)
4. Buff w/ lint-free rag to bring out the grain.
5. If darker color is desired, apply a second coat after 4-6 hours. The
stain will continue to be absorbed after Clearwood PS appears to
be dry.
6. When the second coat looks dry, buff to bring out the grain.
Topcoat
After stain has dried thoroughly, apply a clear polyurethane topcoat
with a brush or spray. Lacquers & acrylics must be sprayed, not
brushed.
Cleaning
Exterior Never Rot® Mouldings and Trim
Cleaning Royal Mouldings is easy and fast with most major household cleaners. There are many cleaners on the market and the glass
cleaners seem to be the best candidate for keeping the finish intact.
The cleaning solution should be applied and immediately wiped dry.
With any cleaning material, the cleaning solution should not be left
to stand on the components for an extended period of time. Royal
Mouldings recommends the following cleaners:
Windex®
409 Glass and Surface Cleaner®
Spic & Span Cinch®
Fantastik All-Purpose®
Fantastik Orange Action® Regency® (Glass and Surface)
Clorox Clean-Up®
Glass Plus®
Fantastik Oxy Power Multi-Purpose Cleaner®
What to Avoid
Harsh cleaners with glycol ethers or ethanol type solvents and/or
isopropyl alcohol soften the coating if left on for several minutes and
are not recommended. Examples of these harmful cleaners are Goof
Off®, Wal-Mart “Great Value All Purpose Cleaner®” (glycol ether),
409 General Purpose® (2-Butoxyethanol) and Greased Lightning®
(glycol ether), citrus cleaners, abrasive cleaners, and solvents such
as acetone, paint remover and lacquer.
Cleaning Clearwood® Interior Mouldings
To clean finished Clearwood® PS gently wipe with damp rag.
Storage & Handling
Royal trim materials should be stored on a flat and level surface on a
full shipping pallet. Handle materials to prevent damage to product
edges and corners. Store trim under protective covering to prevent
jobsite dirt and residue from collecting on trim.
Capabilities
The information below is typical of the materials we use in extrusion and manufacture of custom components.
Test Method
Free Foam PVC**
Celuka PVC**
Heat Modified PVC**
In-house
.50-.60 typ
.60-.70 typ
.55-.70 typ
ASTM D 696
2.9 x 10 (-)5
3.2 x 10 (-)5
3.5 x 10 (-)5
ASTM D 618A
Pass
Pass
Pass
Moisture Absorption (24 hrs)
ASTM D 570
0.83%
0.74%
0.78%
Flexural Modulus
ASTM D 790
126K
141K
134K
Deflection Temperature (66PSI)*
ASTM D 648
148.6°F
152.3°F
161.85°F
Thermal Conductivity
ASTM C 518
2.1
2.2
2.2
Screw Extraction Force(Face)^^
In-house
211
269
247
Screw Extraction Force(Edge)^^
In-house
201
286
248
Surface Hardness (Shore "D")
ASTM D 2240
53
70
72
Impact resistance
ASTM D 4726
74in/lbs
155in/lbs
155in/lbs
Density Range
Coefficient of Expansion
Heat Resistance(300°@30min)
* No post processing of samples
** Results may vary depending on density tested, sample preparation, cell structure, die flow, etc.
^^ General Purpose #8 x 1-1/2” screw at 5/8” depth
Weathering Data
Dimensional Stability (Heating & Freezing Cycles)
Royal Mouldings’ waterbased exterior basecoat has been
Overall Dimensions Before and After Thermal Cycling
evaluated for the past 3 years for weatherability. The
Length
Width
Thickness
following report will give the protocol and results of the
Before
After
Before
After
Before
After
testing performed. Protocol for testing followed ASTM
Celuka
11.991 11.988 1.861 1.861 .851
.853
D-4329-05. The QUV machine was set to 8 hrs. UV at 60˚C.
and 4 hrs. condensation at 40˚C. The lamps were uva-340.
Cellular PVC
11.987 11.984 2.501 2.502 .988
.990
This set of conditions represents 16 hrs. of uv exposure
Pine
11.988 11.975 2.478 2.430 .335
.332
and 8 hrs. of moisture per 24-hour period. The recommended test duration is 720 hrs. total time. We, at present,
have approximately 22,000 hrs. total with very little color
change and some chalking. After reading initial color (Macbeth color meter) and reading exposed samples we have a delta
E change of 1.503. Simultaneously, samples are on test in Miami, FL, and Whitman, AZ, at 21 months actual exposure (both
locations) inspection showed no appreciable color change (average of 0.83 delta E). For clarification, delta E is a measurement of total color shift from the standard. A delta E difference of 1 unit is common in checking incoming color concentrates,
etc., and visually is difficult to see.
For extruded exterior capped products monsanto centrex Q-485 is used. The value for white (c-1025 compounded in house
to obtain correct color) cap is a delta E of 1.14 after 1,269 hours of exposure.
Royal Trim Board® and Royal
S4S Trimboard™ Allowable Tolerances
Variation in component length: – +3/4” – 0.0”
Variation in component width: ± 0.016
Variation in component thickness: ± 0.025
Variation in component edge cut: ± 1.5°
Density range: .55–.60
Shore-D hardness: 60-54
NOTES
1.
2.
3.
4.
5.
6.
1. The results of this test are dependent on profile shape.
2. The Thermal Cycling Procedure is as follows: The samples
are placed in an oven at 140˚F for 8 hours, then returned to
room temperature 68˚F for 16 hours, and then placed in a
freezer at -12˚F for 8 hours and returned to room temperature for a minimum of 16 hours. This is repeated for a total
of five (5) full cycles.
www.royalbuildingproducts.com
49
Warranty
Never Rot® Moulding & Trim Limited Warranty
ProductCoverage
Lifetime Never Rot® Material
Lifetime
Degradation of Cellular Vinyl profiles* (capped or finished)
25 years
Factory applied Readi-Finish®* on interior or exterior 10 years
Color Fade (factory applied paint)*
In compliance with ASTM D4726
Salt Spray (passes)
1,000 hours
This warranty applies to the replacement of defective Royal component parts only. Any claim must be
filed within 30 days of installation and subject to inspection.
Exposure to temperatures in excess of 145˚ F may cause some expansion and contraction. For best
results, nail and glue the product to be installed. See installation instructions.
* This warranty does not cover dark colors. Dark colors are considered any color that falls within the
lightness (L) value of 56 to 0, where 100 is white and 0 is black.
Royal Trim Board® and Royal S4S Trimboard™ Limited Warranty
This warranty applies to the original purchaser only and is limited solely to the replacement of defective
trim board product. The Manufacturer shall not be liable for damage or failure of the trim board product as
a result of any of the following: improper installation of the product or structure to which it is fastened, ice,
tornado, hurricane, windstorm, fire, flood, lightning, earthquakes, physical abuse or misuse, any structural
support malfunction, or Acts of God.
Any normal and ordinary weathering due to exposure to the elements will not be covered which is defined
as chalking, fading, discoloration from ultraviolet light and/or extreme atmospheric conditions.
The warranty stated herein, to the original purchaser, will cover the trim board product to be free of
manufacturing defects that may cause the product to swell (due to excessive moisture), corrode, rot, or
delaminate for a period of twenty-five years from the date of the original consumer purchase, and from
an authorized dealer of Royal Products. It is the sole responsibility of the purchaser to determine the
suitability of use for the product in its intended application.
Thermo*Stop® Warranty
Lifetime Never Rot®
50
Degradation of Cellular Vinyl profiles:
(no capped or finished notations) 25 Years
Color Fade: Royal Mouldings does not warrant Thermo*Stop® profiles
against color fade. Should fading occur in the field, the product
should be painted with good quality 100% Acrylic Paint.
Salt Spray:
1,000 hours
Excessive Heat: Exposure to temperatures in excess of 140˚ F can
cause expansion and contraction.
800-368-3117
Cross Reference
Numeric Listing
Alphabetic Listing
Description
Profile
Page
Astragal........................................7193.....................23
Backband......................................7152.................7, 13
Backband......................................7709.......................7
Backband......................................7710.......................7
Backband......................................7715.......................7
Base..............................................2854.....................35
Base..............................................7527...............21, 39
Base Cap......................................2450.................9, 39
Beaded Planking..........................2352.............. 35, 39
Beaded Planking..........................7718...............35, 39
Beaded Planking..........................7888.....................39
Bed Mould...................................2598.................7, 39
Bendable Brick Mould................2341.....................18
Bendable Brick Mould................7886.....................11
Bendable Casing/Backband.......7255.....................19
Bendable Colonial Casing..........2991.....................21
Bendable Jamb...........................7918.....................32
Bendable J-Channel Casing.......7883.....................12
Bendable J-Channel Casing.......7885.....................12
Bendable Williamsburg
Brick Mould..................................7884.....................13
Brick Mould..................................2448......... 10, 23, 32
Brick Mould..................................7137........ 10, 23, 32
Brick Mould..................................7371.....................11
Brick Mould..................................7526.....................11
Brick Mould..................................7595...............11, 23
Cap Trim.......................................2566...............35, 39
Cap Trim.......................................2764...............35, 39
Cap/Base Trim.............................7716...............35, 39
Casing...........................................2342.....................21
Casing...........................................2365.....................21
Casing...........................................2440.....................21
Casing...........................................2631.....................21
Casing...........................................2716.....................18
Casing...........................................2717.....................21
Casing...........................................2718.....................19
Casing...........................................2746.....................21
Casing...........................................2747.....................13
Casing...........................................2839...............12, 21
Casing...........................................2852...............13, 21
Casing...........................................7262.....................21
Casing...........................................7263.....................21
Casing...........................................7276.....................21
Casing...........................................7277.....................21
Casing...........................................7278.....................19
Casing...........................................7713.......................9
Casing/Backband.........................2590...............12, 19
Colonial Casing...........................2343.....................21
Colonial Casing...........................2351.....................21
Colonial Casing...........................2355.....................21
Colonial Stop...............................7788.......................7
Crown...........................................2435.......................6
Crown...........................................2592.......................6
Crown...........................................2853...........6, 17, 37
Crown...........................................7491.......................6
Crown...........................................7541.......................6
Crown...........................................7661.......................6
Crown...........................................7662.......................6
Decorative Trim...........................2753.......................9
Decorative Trim...........................2754.................9, 16
Decorative Trim...........................2755.......................9
Decorative Trim...........................2756.................9, 16
Decorative Trim...........................2757.................9, 16
Decorative Trim...........................2759...........9, 17, 37
Decorative Trim...........................7712.......................6
Dentil............................................2721...........9, 17, 37
Dentil............................................2722.......................9
Dentil............................................2740.................9, 37
Dentil............................................7357.......................9
Door Frame..................................7181...............15, 23
Door Frame..................................7241.....................23
Door Frame..................................7251.....................23
Door Frame..................................7807.....................23
Drip Cap.......................................2449.....................11
Drip Cap.......................................2791.....................11
Envelop® Pole/Post Surround....All .......................42
Extension Jamb...........................7308.....................14
Extension Jamb...........................7309.....................14
Description
Profile
Page
Florida Brick Mould.....................7252.....................11
Fluted Casing...............................7209...............13, 19
Glazing Bead................................878.......................15
Inside Corner...............................2536...............25, 27
Inside Corner...............................7236.....................27
Jamb.............................................2328.....................32
Jamb.............................................2395.....................15
Jamb.............................................2398.....................32
Jamb.............................................2497.................... 32
Jamb Extender............................7159.....................14
Jamb Extender............................7160.....................14
Jamb Extender............................7279.....................14
Jamb Extender............................7372.....................14
Jamb Extender............................7382.....................14
Jamb Extender............................7449.....................14
J-Channel Brick Mould...............7351...............11, 27
J-Channel Casing........................7467...............12, 27
J-Channel Casing........................7651...............12, 27
Lattice...........................................2018.......................9
Louver Blade................................2389.....................15
Mullion.........................................7340.....................23
New England Casing..................2436...............13, 19
New England Casing..................2573.....................18
Outside Corner............................2804.....................27
Outside Corner............................2805.....................27
Outside Corner............................7235.....................27
Outside Corner............................7253.....................27
Outside Corner............................7652.....................27
Outside Corner............................7653.....................27
Outside Corner............................7719.......................9
Pediment......................................7714...........6, 17, 37
Quarter Round.............................2024.......................9
Quarter Round.............................2689.................9, 39
Quarter Round/Stop....................2258.................9, 39
Rake..............................................7202.......................7
Rams Crown................................7158...........6, 17, 37
Ranch Casing...............................2331.....................21
RB3 Casing...................................2369...............12, 19
Royal S4S Trimboard™..............All .......................29
Royal Trim Board®......................All .......................31
Royal Trim Board® 1x4...............2826.....................37
Royal Trim Board® 1x8...............2868.....................37
Sash..............................................7464.....................15
Scotia/Cove..................................2021.................7, 39
Shingle Mould.............................2599.................9, 37
Shingle/Panel Mould..................7901.......................7
Siding Starter Strip.....................2449.....................27
Sill.................................................2388.....................15
Sill.................................................7117.....................11
Sill Nose.......................................2345.....................11
Sill Nose.......................................7118.....................11
Sill Nose.......................................7435...............11, 17
Sill Nose.......................................7631.....................11
Sill Nose.......................................7640...............11, 17
Sill Nose.......................................7717.....................11
Slat Wall.......................................7242.....................35
Slat Wall.......................................7386.....................35
Stile...............................................7623.....................15
Stop..............................................2046.......................9
Stop..............................................2330.......................9
Thermo*Stop®.............................2016.....................32
Thermo*Stop®.............................2100.....................32
Thermo*Stop®.............................2149.....................32
Thermo*Stop®.............................2211.....................32
Thermo*Stop®.............................2213.....................32
Thermo*Stop®.............................2591.....................32
Thermo*Stop® Mini....................2914.....................32
Transom Sill................................7213.....................15
Trimplank®...................................All .......................25
Trimplank® 1x4............................7318...............17, 37
Trimplank® 1x6............................7311...............17, 37
Trimplank® 2x2............................2542.....................27
Utility Trim...................................2709...............25, 32
West Coast Brick Mould.............2622.....................11
West Coast Brick Mould.............7212.....................11
West Coast Casing......................2391.....................21
West Coast Casing......................2428.....................21
Williamsburg Brick Mould.........7216.....................13
Redi Ship™ symbol indicates inventory available to ship from factory within 5-7
days for qualified orders. Denoted items come with a factory-applied finish.
Profile
Page
878.............................. 15
2016............................ 32
2018.............................. 9
2021........................7, 39
2024.............................. 9
2046.............................. 9
2100............................ 32
2149............................ 32
2211............................ 32
2213............................ 32
2258........................9, 39
2328............................ 32
2330.............................. 9
2331............................ 21
2341............................ 18
2342............................ 21
2343............................ 21
2345............................ 11
2351............................ 21
2352..................... 35, 39
2355............................ 21
2365............................ 21
2369......................12, 19
2388............................ 15
2389............................ 15
2391............................ 21
2395............................ 15
2398............................ 32
2428............................ 21
2435.............................. 6
2436......................13, 19
2440............................ 21
2448................10, 23, 32
2449............................ 11
2449............................ 27
2450........................9, 39
2497........................... 32
2536......................25, 27
2542......................25, 27
2566......................35, 39
2573............................ 18
2590......................12, 19
2591............................ 32
2592.............................. 6
2598........................7, 39
2599........................9, 37
2622............................ 11
2631............................ 21
2689........................9, 39
2709......................25, 32
2716............................ 18
2717............................ 21
2718............................ 19
2721..................9, 17, 37
2722.............................. 9
2740........................9, 37
2746............................ 21
2747............................ 13
2753.............................. 9
2754........................9, 16
2755.............................. 9
2756........................9, 16
2757........................9, 16
2759..................9, 17, 37
2764......................35, 39
2791............................ 11
2804............................ 27
2805............................ 27
2826............................ 37
2839......................12, 21
2852......................13, 21
2853..................6, 17, 37
2854............................ 35
2868............................ 37
2914............................ 32
2991............................ 21
Profile
Page
7117............................ 11
7118............................ 11
7137................10, 23, 32
7152........................7, 13
7158..................6, 17, 37
7159............................ 14
7160............................ 14
7181......................15, 23
7193............................ 23
7202.............................. 7
7209......................13, 19
7212............................ 11
7213............................ 15
7216............................ 13
7235............................ 27
7236............................ 27
7241............................ 23
7242............................ 35
7251............................ 23
7252............................ 11
7253............................ 27
7255............................ 19
7262............................ 21
7263............................ 21
7276............................ 21
7277............................ 21
7278............................ 19
7279............................ 14
7308............................ 14
7309............................ 14
7311......................17, 37
7318......................17, 37
7340............................ 23
7351......................11, 27
7357.............................. 9
7371............................ 11
7372............................ 14
7382............................ 14
7386............................ 35
7435......................11, 17
7449............................ 14
7464............................ 15
7467......................12, 27
7491.............................. 6
7526............................ 11
7527......................21, 39
7541.............................. 6
7595......................11, 23
7623............................ 15
7631............................ 11
7640......................11, 17
7651......................12, 27
7652............................ 27
7653............................ 27
7661.............................. 6
7662.............................. 6
7709.............................. 7
7710.............................. 7
7712.............................. 6
7713.............................. 9
7714..................6, 17, 37
7715.............................. 7
7716......................35, 39
7717............................ 11
7718......................35, 39
7719.............................. 9
7788.............................. 7
7807............................ 23
7883............................ 12
7884............................ 13
7885............................ 12
7886............................ 11
7888............................ 39
7901.............................. 9
7918............................ 32
www.royalbuildingproducts.com
51
www.royalbuildingproducts.com
100% Cellular Vinyl PVC® Builder Products
800.368.3117
Do It Once…Do It Right…
Never Go Back to Wood!®
Distributed by:
Toll Free Ordering & Information....... 800-368-3117
Local & International.......................... (276) 783-8161
Fax....................................................... (276) 782-3292
Website................ www.royalbuildingproducts.com
Hours....................................................8am-5pm EST
Royal Mouldings
135 Bear Creek Rd • P.O. Box 610
Marion, VA 24354
RM031611