Generator Repair Manual

Transcription

Generator Repair Manual
WIRING DIAGRAM FOR
GHV4250C
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
KEY
NO.
1
2
3
4
5
6
7
8
9
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
KEY
NO.
10
11
12
15
16
17
18
19
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
RED
RED
RED
RED
BLACK
BLACK
BLACK
ORANGE
7/9/03
WIRING DIAGRAM FOR
GHV4500
GHV4500-2
GHV4500-4
GHV4510-1
GHV4500-1
GHV4500-3
GHV4510
GHV4510-2
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
KEY
NO.
1
2
3
4
5
6
7
8
9
7/9/03
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
KEY
NO.
10
11
12
15
16
17
18
19
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
RED
RED
RED
RED
BLACK
BLACK
BLACK
ORANGE
WIRING DIAGRAM FOR
GBP4000
GB4000
GB4000-1
GB4000-2
GB4000-3
GB4010
GB5010
GB5010-1
ROTOR
WINDING
MATING LINE
CONTROL PANEL
REAR VIEW
GB5010-2
GB5000
GB5000-1
GB5000-2
GB5000-3
GB5000-4
GB4010-1
GB4010-2
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
6
STATOR LEADS (1,2,3,4)
DUPLEX
RECEPTACLE
7
1
DUPLEX
RECEPTACLE
2
1
8
2
SEE NOTE #1
AUX.
WINDING
3
GROUND TO FRAME
3
50uF CAPACITOR
4
4
5
MATING LINE
1
4
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
4
5
6
7
8
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
BLACK
BLACK
RED
GREEN
GREEN
ORANGE
GREEN
RED
7/9/03
WIRING DIAGRAM FOR
GBE4010
GBV4600
GBV5000
GBV5000-1
GBV7000
GBV7000-1
GBV7000-2
GBV7000-3
GBV7010
GBV7010-1
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
KEY
NO.
1
2
3
4
5
6
7
8
9
10
7/9/03
WIRE
GAUGE
#12 AWG
#12 AWG
#16 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
KEY
NO.
WIRE
GAUGE
COLOR
11
12
13
16
17
18
19
20
21
22
23
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#16 AWG
RED
RED
RED
RED
BLACK
BLACK
BLACK
ORANGE
BLUE
PINK
YELLOW
WIRING DIAGRAM FOR
GBV7000-4
BSV800
GBV7010-3
GBVE7010-3
GBVE8000
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
KEY
NO.
1
2
3
4
5
6
7
8
9
10
WIRE
GAUGE
#12 AWG
#12 AWG
#16 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
KEY
NO.
WIRE
GAUGE
COLOR
11
12
13
16
17
18
19
20
21
22
23
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#16 AWG
RED
RED
RED
RED
BLACK
BLACK
BLACK
ORANGE
BLUE
PINK
YELLOW
7/9/03
WIRING DIAGRAM FOR
CGTP3000
CDGTP3010
CH250
NOTES:
Torque Terminal Screws to
CH250-1
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
MATING LINE
CONTROL PANEL
REAR VIEW
2
ROTOR
WINDING
STATOR LEADS (1,2,3,4)
DUPLEX
RECEPTACLE
3
3
AUX.
WINDING
GROUND TO FRAME
1
4
50uF CAPACITOR
7/9/03
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
#12 AWG
#12 AWG
#12 AWG
GREEN
GREEN
RED
WIRING DIAGRAM FOR
CGTP3000-1
CGTP3000-3
CDGTP3010-2
CDGT3010-2
CTE300
DTE325
DBSI325-1
DTE325-2
CGTP3000-2
CDGTP3010-1
CDGT3010-1
CDGT3010-3
CTE300-1
DBSI325
DTE325-1
NOTES:
DGT3000 Torque Terminal Screws to
In.-Lb. On Duplexes Torque
DBSI325A 14
Ground Screws To 10 In.-Lb.
MATING LINE
ENDCOVER
REAR VIEW
ROTOR
WINDING
3
STATOR LEADS (1,2,3,4)
GROUND TO FRAME
DUPLEX
RECEPTACLE
1
3
AUX.
WINDING
2
1
C/B 20A
C/B 20A
C/B 25A
4
CAPACITOR
MATING LINE
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
#12 AWG
#12 AWG
#12 AWG
RED
GREEN
GREEN
7/9/03
WIRING DIAGRAM FOR
CGBV4000
CGBV4000-1
CONTROL PANEL
PANEL REAR VIEW
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
15
17
16
15A C/B
15A C/B
10A C/B
15A C/B
15A C/B
3
27
FULL POWER
120V / 240V
IDLE CONTROL
ON/OFF
4
+
2
-
DC BINDING POSTS
14
26
18
10
G
20A
X 120/240V
23
9
11
10
G
Y
W
8
25
7
20A 120V
DUPLEX
DU
12
19
5
9
20A
120V
W
20
6
AS VIEWED
FROM MATING
MATING
SIDE
AS VIEWED
FROM MA
MATING
TING
SIDE
24
IDLE CONTROL
BOARD
22
21
CT18
J1
CT19
J2
J3
J4
21
13
1
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
BLACK
BLACK
BLACK
BLACK
ORANGE
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
RED
RED
7/9/03
KEY
NO.
WIRE
GAUGE
COLOR
15
16
17
18
19
20
21
22
23
24
25
26
27
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#14 AWG
#14 AWG
#14 AWG
RED
RED
RED
RED
RED
RED
WHITE
BROWN
GRAY
GRAY
RED
BLACK
RED
WIRING DIAGRAM FOR
GBFE6010
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
REAR VIEW
HOUSING (MALE)
CONTROL P
PANEL
ANEL
REAR VIEW
TO ENGINE ST
STAR
ARTER
TER SOLENOID
2
TO ENGINE MAGNETO
REAR VIEW
HOUSING (FEMALE)
TO BA
BATTER
TTERY
Y POS. (+)
16
15
18
11
1
3
4
3
1
10
FRAME GROUND
6
2
7
5
20A 120V
GFCI
STAR
ST
ART
T / ON / OFF
6
4
LOAD
LOAD
25A C/B
14
G
25A C/B
12
X
20A
120/240V
20A C/B
Y
W
8
LINE
LINE
HOT
NEUT
13
FULL POWER
120V / 240V
8
25A C/B
8
9
17
8
SEE VIEW "A"
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
4
5
6
7
8
9
10
#12 AWG
#12 AWG
#16 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
RED
RED
RED
KEY
NO.
WIRE
GAUGE
COLOR
11
12
13
14
15
16
17
18
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#12 AWG
#16 AWG
BLACK
BLACK
BLACK
ORANGE
BLUE
YELLOW
RED
PINK
7/9/03
WIRING DIAGRAM FOR
GBFE6010-1, BS600
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
REAR VIEW
HOUSING (MALE)
CONTROL P
PANEL
ANEL
REAR VIEW
TO ENGINE STARTER SOLENOID
2
TO ENGINE MAGNETO
REAR VIEW
HOUSING (FEMALE)
TO BATTERY POS. (+)
16
15
18
11
1
3
4
3
1
10
FRAME GROUND
6
2
7
5
20A 120V
GFCI
START / ON / OFF
6
4
LOAD
LOAD
25A C/B
14
G
25A C/B
12
X
30A
120/240V
20A C/B
Y
W
8
LINE
LINE
HOT
NEUT
13
FULL POWER
120V / 240V
8
25A C/B
8
9
17
8
SEE VIEW "A"
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
4
5
6
7
8
9
10
#12 AWG
#12 AWG
#16 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
RED
RED
RED
7/9/03
KEY
NO.
WIRE
GAUGE
COLOR
11
12
13
14
15
16
17
18
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#12 AWG
#16 AWG
BLACK
BLACK
BLACK
ORANGE
BLUE
YELLOW
RED
PINK
WIRING DIAGRAM FOR
GT5000
GT5010
ROTOR
WINDING
MATING LINE
CONTROL PANEL
REAR VIEW
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
6
STATOR LEADS (1,2,3,4)
DUPLEX
RECEPTACLE
7
1
DUPLEX
RECEPTACLE
2
1
8
2
SEE NOTE #1
AUX.
WINDING
3
GROUND TO FRAME
3
50uF CAPACITOR
4
4
5
MATING LINE
1
4
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
4
5
6
7
8
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
BLACK
BLACK
RED
GREEN
GREEN
ORANGE
GREEN
RED
7/9/03
WIRING DIAGRAM FOR
GT5250
GT5250-1
GT5250-2
T550
BSI525-1
GBO5250-1
GT5250-WK
GT5250-WK-1
GT5250-WK-2
BS525
BSI525-2
GBO5250-2
T525
BS500
DGT5010-1
BSI525
GBO5250
GT5251
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
MATING
MA
TING LINE
CONTROL PANEL
PANEL
REAR VIEW
ROTOR
WINDING
6
STATOR
ST
TOR LEADS (1,2,3,4)
TWISTLOCK
RECEPTACLE
ACLE
7
1
G
2
X
AUX.
WINDING
20A
120/240V
1
Y
W
GROUND TO FRAME
3
8
3
50uF CAPACITOR
CAPACITOR
DUPLEX
RECEPTACLE
2
4
4
5
MATING LINE
1
4
7/9/03
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
4
5
6
7
8
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
BLACK
BLACK
RED
GREEN
GREEN
ORANGE
GREEN
RED
WIRING DIAGRAM FOR
GT5000C
GT5000C-1
CONTROL PANEL
REAR VIEW
9
10
4
ROTOR
WINDING
STATOR LEADS
(1,2,3,4)
13
15A C/B
1
15A C/B
TWISTLOCK
RECEPTACLE
DUPLEX
RECEPTACLE
1
G
X
2
AUX.
WINDING
20A C/B
4
20A C/B
20A
120/240V
Y
W
GROUND TO FRAME
50uF CAPACITOR
MATING LINE
3
4
7
8
KEY
NO.
WIRE
GAUGE
COLOR
4
7
8
9
10
13
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
BLACK
GREEN
GREEN
ORANGE
GREEN
RED
7/9/03
WIRING DIAGRAM FOR
DGHC6510
H650CS
CONTROL PANEL REAR VIEW
27
24
HOURMETER
+
-
IDLE CONTROL
ON/OFF
25
23
27
28
25A C/B
20A 120V
GFCI
25A C/B
LOAD
LOAD
29
G
G
14
X
10ACB
30A
120/240V
Y
W
30A
120V
18
W
15
39
26
+
FULL POWER
120V / 240V
LINE
HOT
NEUT
20A C/B
25A C/B
21
18
DC BINDING
POSTS
LINE
20
-
37
18
38
35
34
33
30
18
19
36
31
32
31
AS VIEWED
FROM MATING
SIDE
22
40
AS VIEWED
FROM MATING
SIDE
IDLE CONTROL
BOARD
CT18
J1
40
CT19
J2
J3
16
12
13
17
J4
KEY
NO.
WIRE
GAUGE
COLOR
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
RED
RED
GREEN
GREEN
GREEN
GREEN
GREEN
7/9/03
CAPACITOR
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
KEY
NO.
WIRE
GAUGE
COLOR
27
28
29
30
31
32
33
34
35
36
37
38
39
40
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#14AWG
#14AWG
#14AWG
# 14AWG
GREEN
GREEN
GREEN
ORANGE
WHITE (purple in diagram)
BROWN
GRAY
GRAY
BROWN
GRAY
RED
BLACK
RED
PINK
WIRING DIAGRAM FOR
GBVF5000
MATING LINE
CONTROL PANEL
REAR VIEW
20A C/B
ROTOR
WINDING
STATOR LEADS
(1,2,3,4)
20A C/B
13
13
TWISTLOCK
RECEPTACLE
DUPLEX
RECEPTACLE
1
12
14
G
20A
X120/240V
2
AUX.
WINDING
20A C/B
3
Y
W
20A C/B
12
GROUND TO FRAME
12
16
15
FULL POWER
120V / 240V
4
10
MATING LINE
50uF CAPACITOR
5
6
7
9
8
KEY
NO.
WIRE
GAUGE
COLOR
5
6
7
8
9
10
11
12
13
14
15
16
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
RED
RED
RED
BLACK
BLACK
11
7/9/03
WIRING DIAGRAM FOR
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
CH350CS
CH350IS
CONTROL PANEL REAR VIEW
23
14
16
16
15A C/B
15A C/B
10AC/B
15A C/B 15A C/B
15
3
IDLE
CONTROL
ON/OFF
25
2
FULL POWER
120V / 240V
4
7
HOURMETER
+
+
-
-
24
26
13
8
DC BINDING POSTS
27
17
5
G
20A
X 120/240V
Y
W
21
18
9
11
10
AS VIEWED
FROM MATING
SIDE
IDLE CONTROL
BOARD
20A
120V
DUPLEX
AS VIEWED
FROM MATIN
SIDE
22
6
20
CT19
CT18
J1
J2 J3
9
19
J4
19
12
1
KEY
NO.
WIRE
GAUGE
COLOR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
BLACK
BLACK
BLACK
BLACK
ORANGE
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
RED
RED
RED
02/12/03
KEY
NO.
WIRE
GAUGE
COLOR
15
16
17
18
19
20
21
22
23
24
25
26
27
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#14 AWG
#14 AWG
#14 AWG
#16 AWG
#16 AWG
RED
RED
RED
RED
WHITE (blue on diagram)
BROWN
GRAY
GRAY
RED
BLACK
RED
BROWN
GRAY
WIRING DIAGRAM FOR
H450CS
CONTROL PANEL REAR VIEW
IDLE CONTROL
ON/OFF
27
25
24
HOURMETER
+
-
25
23
27
28
15A C/B
20A 120V
GFCI
15A C/B
LOAD
LOAD
29
G
G
14
10A C/B
X 20A
120/240V Y
W
20A
120V
W
15
39
+
Y
18
LINE
26
HOT
FULL POWER
120V / 240V
15A C/B
15A C/B
18
DC BINDING
POSTS
LINE
NEUT
20
21
37
18
38
35
33 30
34
18
19
36
31
32
31
AS VIEWED
FROM MATING
SIDE
IDLE CONTROL
BOARD
CT18
J1
22
AS VIEWED
FROM MATING
SIDE
16
CT19
J2
J3
13
17
J4
KEY
NO.
WIRE
GAUGE
COLOR
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
RED
RED
GREEN
GREEN
GREEN
GREEN
GREEN
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
12
KEY
NO.
WIRE
GAUGE
COLOR
27
28
29
30
31
32
33
34
35
36
37
38
39
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#14AWG
#14AWG
#14AWG
GREEN
GREEN
GREEN
ORANGE
WHITE (purple in diagram)
BROWN
GRAY
GRAY
BROWN
GRAY
RED
BLACK
RED
7/9/03
WIRING DIAGRAM FOR
H1000
GHE10000
Notes:
1. Minimum disengagement shall
be no less than 3 lbs for all 1/4" female
disconnects.
2. Torque terminal screws to 14 in.-lbs. on
duplexes torque ground screws to 10 in.-lbs.
HOURMETER
+
3
3
41
48
4
43
5
48
26
5
Use common circuit breaker manufacturer
4
Secure together with wire tie 2.75 +/- .25 in from end of wires.
18
22
START-ON/OFF
5
Components not purchased as part of assembly
5
5
3
3
15
IDLE CONTROL
POWER RELA Y
19
4
45
43
5
30AC/B
40A C/B
24
42
47
21
25
5
IDLE CONTROL
20AC/B
30AC/B
20
16
17
17
17
G
X
50A 240V
LINE
Y
40
W
31
4
+
5
27
-
17
G
G
30A
X120/240V
Y
W
10A C/B
3
W
30A
120V
W
X
30
28 29
5
DC BINDING
POSTS
3
36
4
TERMINAL BLOCK
32
ECOLOGIZER
37
5
33
3
3
34
BATTERY
CHARGING
REGULATOR
3
3
WIRES MUST
CROSS INSIDE
DONUT
3
39
KEY
NO.
WIRE
GAUGE
COLOR
KEY
NO.
WIRE
GAUGE
COLOR
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
#16
#12
#12
#12
#12
#12
#12
#10
#12
#10
#10
#10
#10
#10
#10
#10
#14
GREEN
GREEN
GREEN
BLACK
BLACK
RED
RED
BLACK
RED
BLACK
RED
RED
BLACK
GREEN
GREEN
GREEN
RED
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
#14
#14
#14
#14
#14
#12
#14
#14
#14
#16
#16
#16
#16
#16
#14
#16
#16
BLACK
BLACK
RED
RED
RED
GREEN
RED
PINK
PINK
VIOLET
GRAY
PINK
PINK
YELLOW
RED
BLUE
GREEN
7/9/03
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
HOT
Y
LOAD
LOAD
20A120V
GFCI
35
17
LINE
NEUT
G
20A
120V
4
46 38
18
18
18
17
AS VIEWED
FROM MATING
SIDE
20AC/B
20
ON/OFF
5
44
19
23
30AC/B
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
WIRING DIAGRAM FOR
H1000
GHE10000
LEAD TO ENGINE
AND SOLENOID
WIRE HARNESS
Flexible
Conduit .50 ID
Flexible
Conduit .50 ID
Flexible
Conduit .42 ID
LEADS TO PANEL
LEAD TO GENERATOR
MATES WITH
MALE BULLET
ON BLUE WITH
WHITE STRIPE WIRE
MATES WITH
MALE BULLET
ON WHITE WIRE
14
AS VIEWED FROM
NON MATING SIDE
GENERATOR
DC CHARGER
WINDING
ROTOR
WINDING
AC
DC
AC RECTIFIER
DC-
15
10
11
MAIN
WINDING
IDLE
CONTROL
SOLENOID
FUEL
SHUTOFF
SOLENOID
LOW OIL
SHUTDOWN
ENGINE
STARTER
SOLENOID
17
AUX
WINDING
FULL WAVE
RECTIFIER
16
9
DC+
13
MATES WITH
MALE BULLET
ON BLACK WITH
YELLOW STRIPE WIRE
MATES WITH
FEMALE BULLET
ON WHITE WIRE
11
12
6
7
MAIN
WINDING
8
AS VIEWED
FROM NONMATING SIDE
KEY
NO.
WIRE
GAUGE
COLOR
6
7
8
9
10
11
12
13
14
15
16
17
#10 AWG
#10 AWG
#10 AWG
#14 AWG
#14 AWG
#14 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#14AWG
BLACK
RED
GREEN
RED
BLACK
PINK
BLUE
GRAY
VIOLET
PINK
YELLOW
PINK
7/9/03
WIRING DIAGRAM FOR
H1000
GHE10000
ENGINE ADAPTER WIRE ASSEMBLY
ENGINE
STARTER
SOLENOID
FUEL
SHUTOFF
SOLENOID
MATES WITH
MALE BULLET
ON BLK W/ YLO
STRIPE WIRE
ASSY WIRE
HARNESS
MATES WITH BLUE
1/4 " FEMALE WIRE
FULL WAVE
RECTIFIER
MATES WITH VIOLET
1/4 " FEMALE WIRE
MATES WITH
MALE BULLET
SHRINK SLEEVE
IS TO COVER ALL
ON WHITE WIRE
DIODES & SPLICES
KEY
NO.
WIRE
GAUGE
1
2
3
4
#16
#16
#16
#16
5
6
7/9/03
AWG
AWG
AWG
AWG
COLOR
VIOLET
BLUE
BLUE
WHITE
(yellow in diagram)
#16 AWG
BLACK
DIODE 10 AMP (part number GS-0871)
WIRING DIAGRAM FOR
BSI550
BSI550-1
BSI550-2
ROTOR
WINDINGS
MATING LINE
CONTROL PANEL
REAR VIEW
9
STATOR LEADS (1,2,3,4)
1
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
10
DUPLEX
RECEPTACLE
14
DUPLEX
RECEPTACLE
5
TWISTLOCK
RECEPTACLE
G
2
AUX
WINDINGS
GROUND TO FRAME
3
X
30A
120V/240V
Y
W
13
6
4
CAPACITOR
7
4
8
MATING LINE
KEY
NO.
4
5
6
7
8
9
10
13
14
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
BLACK
BLACK
RED
GREEN
GREEN
ORANGE
GREEN
RED
GREEN
7/9/03
H1000-1
GHE10000-1
H1000IS
7/9/03
Detail "A"
BUBBLES
39, 41, 43, 44,
& 45 TO EXIT HERE
18.00 ± .25 LONG
CONDUIT TO START 6.5" FROM END OF BUBBLE 44 &
9.0" FROM END OF BUBBLES 39, 41, 43, &45
4
+
DC BINDING
POSTS
46
2 3
START / ON / OFF
4 5
6
5
44 10
27
27 51
43
1
29
240V
40A
B
16
G
X 30A
120/240VY
W
20
40A
6
27
W
G
30A
W 120V
H
21
21
30A
30A
37
4
IDLE CONTROL
ON / OFF
11
39
+
2
5
3
6
36
4
35
IDLE CONTROL BOARD
1
CT18
CT19
CAPACITOR
42
J1
2
15
22
5
8
J2J3
8
WIRE0091
WIRE0092
19
J4
5
18
-
5
40
5
4
21
H2
W2
OUTPUT LOAD
8
20A
21
HOURMETER
38
1
4
Y
24
H1
GFCI
120V 20A
20A
20
31
41
W
W1
7
17
MATING LINE
33
31
4 RED
GND
INPUT LINE
G
20A
120V
7
40A
6
5
4
3
2
25
31
30A
30
R
51
7
30
G
51
2 ORG
CAPACITOR
CONDUIT TO START 2.5" FROM END OF BUBS.
15, 16, 17, 18, & 38. CONDUIT TO START 6.5" FROM
END OF BUBS 46 & 47 AND 9.0" FROM END OF
BUBBLE 42.
32
31
TO CAPACITOR LEADS
AUX.
WINDING GROUND
TO FRAME GRN
3
STATOR
LEADS
16.00 ± .25
LONG
4
28
BLK
1
STATOR
LEADS
2.50±.25
1
8
NOTES:
1. APPLICABLE STANDARDS OR SPECIFICATIONS:
ASME Y14.5M-1994, DIMENSIONING AND TOLERANCING.
ASME Y1.1-1989, ABBREVIATIONS.
2. MINIMUM DISENGAGEMENT SHALL BE NO LASS THAN 3 LBS
FOR ALL 1/4" FEMALE DISCONNECTS.
3. TORQUE TERMINAL SCREWSTO 14 IN-LBS ON DUPLEXES.
TORQUE GROUND SCREWS TO 10 IN-LBS.
4 COMPONENTS NOT PURCHASED AS PART OF ASSEMBLY.
5 SECURE TOGETHER WITH WIRE TIE 2.75±.25 FROM
END OF WIRES.
6 TAPE CONDUIT WITH 3/4" WIDE BLACK ELECTICAL
7 BUBBLES 18 & 22 & TO BE CONNECTED TO LEADS ON
UNDERSIDE OF BOARD
WIRING DIAGRAM FOR
+
AC AC
DC1
TO IDLE CONTROL SOLENOID
ROTOR
WINDING
7
9
DC
TO IDLE CONTROL LEADS
6
5
45
10A
47
DC RECTIFIER
(UNDER ENDCOVER)
TO ENGINE MAGNETO
TO BATTERY POS. (+)
TO ENGINE STARTER SOLENOID
-
See Detail "A"
48
WIRING DIAGRAM FOR
H1000-1
GHE10000-1
H1000IS
KEY
NO.
WIRE
GAUGE
COLOR
15
16
17
18
19
20
21
22
24
25
27
28
29
30
31
#10 AWG
#10 AWG
#10 AWG
#10 AWG
#10 AWG
#10 AWG
#12 AWG
#10 AWG
#12 AWG
#12 AWG
#10 AWG
#12 AWG
#10 AWG
#12 AWG
#12 AWG
BLACK
ORANGE
GREEN
RED
RED
RED
RED
BLACK
RED
GREEN
GREEN
BLACK
BLACK
BLACK
GREEN
KEY
NO.
WIRE
GAUGE
COLOR
32
33
35
36
38
39
40
41
42
43
44
45
46
47
48
51
#16 AWG
#12 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#14 AWG
#16 AWG
#16 AWG
#16 AWG
#14 AWG
#14 AWG
#14AWG
#10AWG
GREEN
BLACK
BROWN
GRAY
WHITE (PURPLE)
BROWN
GRAY
GRAY
PINK
BLUE
PINK
YELLOW
BLACK
RED
RED
GREEN
Additional Part shown:
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
D22273
GS-0455
GS-0021
GS-0480
GS-0644
D21943
GS-0026
GS-0025
GS-0861
RECEPTACLE, 14-50R
RECEPTACLE, 4 PRONG
RECEPTAKCE SINGLE 30A
RECEPTACLE SINGLE 20A
RECEPTACLE GFCI
CIRCUIT BREAKER 40A
CIRCUIT BREACKER 30A
CIRCUIT BREAKER 20A
CIRCUIT BREAKER 10A
7/9/03
WIRING DIAGRAM FOR
H451CS
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
CONTROL PANEL REAR VIEW
23
26
10A C/B
15A C/B
15A C/B
29
19
4
HOURMETER
3
IDLE CONTROL
ON/OFF
3
11
10
4
18
DC BINDING POST
27
16
15
14
25
LINE
NEUT
LINE
NEUT
LINE
NEUT
LINE
NEUT
28
20
G
X
20A
120/240V Y
W
13
LOAD
LOAD
24
CT19
22
J2
J1
J3
20A /120V
GFCI
12
IDLE CONTROL
BOARD
3
CT18
LOAD
LOAD
20A /120V
GFCI
AS VIEWED
FROM MATING
SIDE
21
21
J4
4
AS VIEWED
FROM MATING
SIDE
4
17
9
3 = Components not purchased as part of assembly
4 = Secure together with wire ties 2.75 =/- .25 iinch from end of wires
KEY
NO.
WIRE
GAUGE
COLOR
9
10
11
12
13
14
15
16
17
18
19
20
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
BLACK
BLACK
BLACK
BLACK
ORANGE
GREEN
GREEN
GREEN
RED
RED
RED
RED
GEN-MANUAL
7/9/03
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
KEY
NO.
WIRE
GAUGE
COLOR
21
22
23
24
25
26
27
28
29
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#14AWG
#14AWG
# 14AWG
WHITE (purple in diagram)
BROWN
BROWN
GRAY
GRAY
GRAY
BLACK
RED
RED
24
Rev. April 2002
TAB: WIRING DIAGRAM
WIRING DIAGRAM FOR
BSV750
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
CONTROL PANEL REAR VIEW
23
23
24
22
22
22
START/ON/OFF
34
22
22
23
14
33
30A C/B
30A
X120/240V
14
Y
W
20A C/B
31
4
1
LINE
NEUT
HOT
NEUT
HOT
30A
120V
19
18
35
LINE
W
19
30A C/B
20A 120V GFCI
LINE
G
G
IDLE CONTROL
ON/OFF
23
20A 120V GFCI
LINE
LOAD
LOAD
LOAD
LOAD
15
20A C/B
+
32
-
29
20
30
10A C/B
DC BINDING
POST
3
28
26
AS VIEWED
FROM MATING
SIDE
26
25
27
AS VIEWED
FROM MATING
SIDE
21
IDLE CONTROL
BOARD
12
3
CT18
J1
4
13
CT19
J2
J3
17
16
J4
4
3 = Components not purchased as part of assembly
4 = Secure together with wire ties 2.75 =/- .25 inch from end of wires
KEY
NO.
WIRE
GAUGE
12
13
14
15
16
17
18
19
20
21
22
23
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
COLOR
KEY
NO.
WIRE
GAUGE
COLOR
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
RED
GREEN
GREEN
GREEN
24
25
26
27
28
29
30
31
32
33
34
35
#16AWG
#12AWG
#16AWG
#16AWG
#16AWG
#16AWG
#14AWG
#14AWG
# 14AWG
#16AWG
#16AWG
#16AWG
GREEN
ORANGE
WHITE (BLUE in diagram)
BROWN
GRAY
GRAY
RED
RED
BLACK
BLUE
PINK
YELLOW
7/9/03
WIRING DIAGRAM FOR
BSI525
NOTES:
Torque Terminal Screws to
GTO5200C
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
GTO5200C-1
1
3
2
4
5
6
1
1
15A
9
ROTOR
WINDING
1
3
2
4
5
6
2
1
2
BLK
1
25A
1
4
3
1
ST ATOR
LEADS
3
4
7
4
1
MATING LINE
G
G
2
25A
3
2
7
10
3 = Components not purchased as part of assembly
4 = Secure together with wire ties 2.75 =/- .25 inch from end of wires
KEY
NO.
WIRE
GAUGE
COLOR
3
4
7
8
9
10
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12AWG
#16AWG
GREEN
BLACK
RED
GREEN
ORANGE
GREEN
4
4
8
RED
2
7
GROUND
TO FRAME GRN
CAP ACITOR
15A
2
2
1
AUX.
WINDING
1
15A
ORG
2
1
1
1
ST ATOR
LEADS
7/9/03
15A
W4
B4
W4
B4
W3
W2
B3
B2
W3
W2
B3
B2
W1
B1
W1
B1
WIRING DIAGRAM FOR
BSV750-W-1
BSV750-W-2
GBVE7500-WK
30
28
4
IDLE CONTROL
ON / OFF
1
TO IDLE CONTROL LEADS
0
1
4
29
27
2
5
3
6
5
7
8
IDLE CONTROL
BOARD
31
TO IDLE CONTROL SOLENOID
2+
-1
1
26
DC
+
10A
32
DC BINDING
4
POSTS
2
AS VIEWED
FROM MATING SIDE
4
CT18
CT19
AC AC
DC1
-
TO ENGINE MAGNET
TO BATTERY POS. (+)
TO ENGINE STARTER SOLENOID
35
O
ART / ON / OFF
1 2 3
J4
J2 J3
J1
START /ON/ OFF
34
4 5 6
24
33
ROTOR
WINDING
5
5
13
BLK
17
1
STATOR
LEADS
21
25
1
2
AUX.
WINDING
1
30A
ORG
30A
2
2
16
GROUND TO FRAME
3
22
22
STATOR
LEADS
22
14
CAP ACITOR
4
1 2
3 4
5 6
GRN
23
1
3
5
22
RED
22
12
23
2
4
6
1
23
23
G
G
X
MATING LINE
30A
120/240V
W
W1
30A
120V
Y
H
W
1
H1
W1
15
H1
GFCI
GFCI
120V 20A
120V 20A
W2
20
GND
INPUT LINE
GND
INPUT LINE
1
H2
W2
H2
OUTPUT LOAD
OUTPUT LOAD
19
1
1
20A
14
4
5
COMPONENTS NOT PURCHASED AS PART OF ASSEMBLY.
SECURE TOGETHER WITH WIRE TIE 2.75 +/- FROM END OF WIRES.
KEY
NO.
WIRE
GAUGE
COLOR
12
13
14
15
16
17
18
19
20
21
22
23
24
25
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16AWG
#16AWG
RED
BLACK
BLACK
BLACK
GREEN
RED
RED
RED
RED
ORANGE
GREEN
GREEN
GREEN
BLACK
20A
2
18
2
19
KEY
NO.
WIRE
GAUGE
COLOR
26
27
28
29
30
31
32
33
34
35
#16AWG
#16AWG
#16AWG
#16AWG
#14AWG
#14AWG
# 14AWG
#16AWG
#16AWG
#16AWG
RED
GRAY
BROWN
GRAY
WHITE (purple in diagram)
RED
BLACK
BLUE
PINK
YELLOW
7/9/03
WIRING DIAGRAM FOR
BSV750-W-3
30
28
IDLE CONTROL
ON / OFF
1
TO IDLE CONTROL LEADS
0
1
4
29
27
2
5
3
6
5
7
8
IDLE CONTROL
BOARD
31
TO IDLE CONTROL SOLENOID
2+
-1
1
26
DC
10A
+
32
DC BINDING
4
POSTS
2
AS VIEWED
FROM MATING SIDE
4
CT18
CT19
AC AC
DC1
TO ENGINE MAGNET
TO BATTERY POS. (+)
TO ENGINE STARTER SOLENOID
-
35
O
J4
J2 J3
J1
1 2 3
START /ON/ OFF
34
4 5 6
24
33
ROTOR
WINDING
5
5
13
BLK
17
1
STATOR
LEADS
21
25
1
2
AUX.
WINDING
1
30A
ORG
30A
2
2
16
GROUND TO FRAME
3
22
22
STATOR
LEADS
22
14
CAP ACITOR
4
1 2
3 4
5 6
GRN
23
1
3
5
22
RED
1
22
12
23
2
4
6
23
23
X
MATING LINE
G
G
30A
120/240V
30A
120V
W
1
Y
H
W
H1
W1
W1
15
H1
GFCI
GFCI
120V 20A
120V 20A
W2
20
GND
INPUT LINE
GND
INPUT LINE
1
H2
W2
H2
OUTPUT LOAD
OUTPUT LOAD
19
1
1
20A
14
4
5
COMPONENTS NOT PURCHASED AS PART OF ASSEMBLY.
SECURE TOGETHER WITH WIRE TIE 2.75 +/- FROM END OF WIRES.
KEY
NO.
WIRE
GAUGE
COLOR
12
13
14
15
16
17
18
19
20
21
22
23
24
25
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16AWG
#16AWG
RED
BLACK
BLACK
BLACK
GREEN
RED
RED
RED
RED
ORANGE
GREEN
GREEN
GREEN
BLACK
20A
2
18
2
19
KEY
NO.
WIRE
GAUGE
COLOR
26
27
28
29
30
31
32
33
34
35
#16AWG
#16AWG
#16AWG
#16AWG
#14AWG
#14AWG
# 14AWG
#16AWG
#16AWG
#16AWG
RED
GRAY
BROWN
GRAY
WHITE (purple in diagram)
RED
BLACK
BLUE
PINK
YELLOW
8/26/03
WIRING DIAGRAM FOR
BSV800-1
GBVE8000-1
ROTOR
WINDOW
17
STATOR
LEAD
20
24
AUX.
WINDING
9
GROUP TO FRAME
STATOR
LEAD
CAPACITOR
3
16
4
31
10
23
19
TO ENGINE MAGNETO
22
FULL/POWER
120/240
START/ON/OFF
12
30A
120
30A
120 / 240V
TO BATTERY
TO ENGINE STARTER
MATING
12
5
21
2
13
11
2
12
12
KEY
NO.
WIRE
GAUGE
COLOR
2
3
4
5
6
7
8
9
10
11
12
#12
#16
#12
#12
#12
#12
#12
#12
#12
#12
#12
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
GREEN
RED
RED
7/9/03
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
7
6
2
18
KEY
NO.
WIRE
GAUGE
COLOR
13
16
17
18
19
20
21
22
23
24
#12 AWG
#12AWG
#12AWG
#12AWG
#12AWG
#12AWG
#16AWG
#16AWG
#16AWG
#12AWG
RED
RED
BLACK
BLACK
BLACK
ORANGE
BLUE
PINK
YELLOW
GREEN
B1
W1
B
B3
W2
W3
B4
W4
8
WIRING DIAGRAM FOR
BS600-1
ROTOR
WINDING
17
MATING LINE
BLK
1
STATOR
LEADS
1
25A
ORG
2
AUX.
WINDING
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes
Torque Ground Screws To 10
In.-Lb.
25
2
GROUND TO FRAME GRN
3
STATOR
LEADS
18
RED
4
CAPACITOR
16
5
1
TO ENGINE MAGNET
TO BATTERY
O
25A
1 2 3
POS. (+)
2
FULL POWER
120 / 240
20
TO ENGINE STARTER
SOLENOID
4 5 6
19
5
12
13
1
1
23
22
1 2 3
3
2
4
5
6
2
6
20A
12
1
4 5 6
2
4
1
3
START/ON /OFF
3
5
2
1
2
GND
INPUT LINE
21
W1
1
1
25A
W2
3
24
120V 20A
2
BUBBLES 21, 22, & 23 EXIT HERE
H1
GFCI
H2
OUTPUT LOAD
4
12
18.00±.25 LONG
8
1
9
3
2
4
5
6
8
1 1.00±.25
LONG
TO GENERATOR
CONDUIT TO START 3.5" FROM
END OF THESE WIRES
KEY
NO.
WIRE
GAUGE
COLOR
2
3
5
8
9
12
13
16
17
18
#12 AWG
#16 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
GREEN
GREEN
GREEN
GREEN
GREEN
RED
RED
RED
BLACK
BLACK
KEY
NO.
WIRE
GAUGE
COLOR
19
20
21
22
23
24
25
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#16 AWG
#12 AWG
#12 AWG
BLACK
ORANGE
BLUE
PINK
YELLOW
RED
GREEN
7/9/03
WIRING DIAGRAM FOR
H450CS-1
H450CS-2
H450IS
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
HOURMETER
+
4
MATING LINE
36
35
31
TO GENSET IDLE
CONTROL LEADS
32
TO IDLE CONTROL
SOLENOID
25
24
33
1
4
IDLE CONTROL
ON / OFF
2
5
14
+
27
15
IDLE CONTROL
BOARD
34
-
26
3
6
28
1 2 3
39
GND
FULL POWER
120 / 240
DC BINDING
4
POSTS
CT18
4 5 6
CT19
INPUT LINE
23
X
37
10A
1
+
AC
J1
J4
J2 J3
DC1
G
15A
120/240V
20A
Y
W
-
30
BLK
STATOR
LEADS
2
ORG
GRN
21
15A
18
19
18
15A
18
17
3
16
22
4
KEY
NO.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
7/9/03
15A
12
STATOR
LEADS
CAPACITOR
20
H2
OUTPUT LOAD
1
GROUND
TO FRAME
W2
W
18
AUX.
WINDING
H1
GFCI
120V 20A
38
AC
13
ROTOR
WINDING
W1
20A
120V
Y
DC
AC - DC RECTIFIER
29
G
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
RED
RED
GREEN
GREEN
GREEN
GREEN
KEY
NO.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#14 AWG
#14 AWG
#14 AWG
COLOR
GREEN
GREEN
GREEN
GREEN
ORANGE
WHITE (purple in diagram)
BROWN
GRAY
GRAY
BROWN
GRAY
RED
BLACK
RED
WIRING DIAGRAM FOR
CH350CS-1
CH350CS-2
HOUR METER
+
MATING LINE
4
41
40
31
5
TO GENSET IDLE
CONTROL LEADS
32
19
34
1
4
IDLE CONTROL
ON / OFF
+
37
35
-
2
5
3
6
33
AC
14
1 2 3
19
FULL POWER
120/240
4 5 6
DC BINDING
4
POSTS
CT18
G
CT19
X
Y
36
J1
12
+
AC
DC1
11
ROTOR
WINDING
25
1
15A
STATOR
LEADS
B1
W1
B2
W2
B3
W3
B4
W4
22
W
J4
J2 J3
28
120/240V
20A
15A
10A
DC
AC-DC RECTIFIER
18
13
IDLE CONTROL
BOARD
29
15
16
15A
26
G
15A
27
2
25
AUX.
WINDING
GROUND TO FRAME
25
3
STATOR
LEADS
CAPACITOR
23
4
KEY
NO.
12
13
14
15
16
18
19
20
22
23
24
25
26
27
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
COLOR
BLACK
BLACK
BLACK
ORANGE
GRAY
GREEN
GREEN
GREEN
GREEN
RED
RED
RED
RED
RED
KEY
NO.
28
29
30
31
32
33
34
35
36
37
40
41
WIRE
GAUGE
#12 AWG
#12 AWG
#12 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#16 AWG
#14 AWG
#16 AWG
#16 AWG
COLOR
RED
RED
WHITE (purple in diagram)
WHITE (purple in diagram)
BROWN
GRAY
GRAY
RED
BLACK
RED
BLACK
GRAY
7/9/03
WIRING DIAGRAM FOR
H451CS-1
H451CS-2
GH4501
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
MATING LINE
23
HOURMETER
+
4
21
TO GENSET IDLE
CONTROL LEADS
26
22
+
15
1
4
29
DC BINDING
POSTS
28 10A
2
5
3
6
16
IDLE CONTROL
BOARD
27
14
11
DC
+
DC RECTIFIER
AC
CT18
AC
CT19
GND
G
J2 J3
J1
TO IDLE CONTROL SOLENOID
24
J4
120/240V
20A
Y
15A
W2
W
BLK
1
25
2
GROUND
TO FRAME
INPUT LINE
H1
W1
H1
GFCI
GFCI
120V 20A
120V 20A
H2
OUTPUT LOAD
IDLE CONTROL
ON / OFF
ST ATOR
LEADS
AUX.
WINDING
X
W1
19
ROTOR
WINDING
GND
INPUT LINE
DC1
W2
12
H2
OUTPUT LOAD
10
13
9
18 15A
ORG
GRN
3
17
ST ATOR
LEADS
4
CAPACITOR
RED
KEY
NO.
WIRE
GAUGE
COLOR
9
10
11
12
13
14
15
16
17
18
19
20
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
BLACK
BLACK
BLACK
BLACK
ORANGE
GREEN
GREEN
GREEN
RED
RED
RED
RED
7/9/03
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
KEY
NO.
WIRE
GAUGE
COLOR
21
22
23
24
25
26
27
28
29
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#14AWG
#14AWG
#14AWG
WHITE (purple in diagram)
BROWN
BROWN
GRAY
GRAY
GRAY
BLACK
RED
RED
20
WIRING DIAGRAM FOR
PH350IS
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
GFCI
Receptacle
4
5
3
Circuit
Breakers
5
GFCI
Receptacle
KEY
NO.
WIRE
GAUGE
COLOR
3
4
5
#12 AWG
#12 AWG
#12 AWG
RED
GREEN
RED
7/9/03
WIRING DIAGRAM FOR
PGN350
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
GFCI
Receptacle
4
5
3
Circuit
Breakers
5
GFCI
Receptacle
7/9/03
KEY
NO.
WIRE
GAUGE
COLOR
3
4
5
#12 AWG
#12 AWG
#12 AWG
RED
GREEN
RED
WIRING DIAGRAM FOR
H650CS-2
H650IS-1
2
1
+
39
37
NOTES:
Torque Terminal Screws to
14 In.-Lb. On Duplexes Torque
Ground Screws To 10 In.-Lb.
-
DC BINDING
POSTS
1
10A
2
38
DC
+
AC
7
DC1
AC
-
TO IDLE CONTROL
33
TO IDLE CONTROL LEADS
22
24
BLK
2
2
1
2
3
4
3
4
5
6
5
6
30
28
25
27
26 29
ORG
GROUND
TO FRAME
3
4
20
GND
INPUT LINE
G
GRN
1
STATOR
LEADS
CAPACITOR
1
23
14
1
STATOR
LEADS
AUX.
WINDING
27
25
ROTOR
WINDING
2
3
4 5
6
X
15
FULL POWER
120 / 240
G
30A
120/240V
W
Y
W1
30A
120V
H1
GFCI
120V 20A
W
H
W2
H2
OUTPUT LOAD
RED
18
1
25A
16
2
1
34
21
1
IDLE CONTROL
ON / OFF
1
0
31
25A
19
18
18
2
1
2
3
4
5
6
1
2
3
4
5
6
1
36
32
2
HOURMETER
+
-
18
31
20A
2
35
IDLE CONTROL
BOARD
13
4
CT18
CT19
1
25A
J1
12
J2
J3
5
J4
5
2
9
17
KEY
NO.
WIRE
GAUGE
COLOR
KEY
NO.
WIRE
GAUGE
COLOR
12
13
14
15
16
17
18
19
20
21
22
23
24
25
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
#12
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
RED
RED
GREEN
GREEN
GREEN
GREEN
26
27
28
29
30
31
32
33
34
35
36
37
38
39
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#12 AWG
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#16AWG
#14AWG
#14AWG
#14AWG
GREEN
GREEN
GREEN
GREEN
ORANGE
WHITE (purple in diagram)
BROWN
GRAY
GRAY
BROWN
GRAY
RED
BLACK
RED
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
7/9/03

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