Generator Repair Manual
Transcription
Generator Repair Manual
WIRING DIAGRAM FOR GHV4250C NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. KEY NO. 1 2 3 4 5 6 7 8 9 WIRE GAUGE #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN KEY NO. 10 11 12 15 16 17 18 19 WIRE GAUGE #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR RED RED RED RED BLACK BLACK BLACK ORANGE 7/9/03 WIRING DIAGRAM FOR GHV4500 GHV4500-2 GHV4500-4 GHV4510-1 GHV4500-1 GHV4500-3 GHV4510 GHV4510-2 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. KEY NO. 1 2 3 4 5 6 7 8 9 7/9/03 WIRE GAUGE #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN KEY NO. 10 11 12 15 16 17 18 19 WIRE GAUGE #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR RED RED RED RED BLACK BLACK BLACK ORANGE WIRING DIAGRAM FOR GBP4000 GB4000 GB4000-1 GB4000-2 GB4000-3 GB4010 GB5010 GB5010-1 ROTOR WINDING MATING LINE CONTROL PANEL REAR VIEW GB5010-2 GB5000 GB5000-1 GB5000-2 GB5000-3 GB5000-4 GB4010-1 GB4010-2 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. 6 STATOR LEADS (1,2,3,4) DUPLEX RECEPTACLE 7 1 DUPLEX RECEPTACLE 2 1 8 2 SEE NOTE #1 AUX. WINDING 3 GROUND TO FRAME 3 50uF CAPACITOR 4 4 5 MATING LINE 1 4 KEY NO. WIRE GAUGE COLOR 1 2 3 4 5 6 7 8 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG BLACK BLACK RED GREEN GREEN ORANGE GREEN RED 7/9/03 WIRING DIAGRAM FOR GBE4010 GBV4600 GBV5000 GBV5000-1 GBV7000 GBV7000-1 GBV7000-2 GBV7000-3 GBV7010 GBV7010-1 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. KEY NO. 1 2 3 4 5 6 7 8 9 10 7/9/03 WIRE GAUGE #12 AWG #12 AWG #16 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN KEY NO. WIRE GAUGE COLOR 11 12 13 16 17 18 19 20 21 22 23 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #16 AWG #16 AWG #16 AWG RED RED RED RED BLACK BLACK BLACK ORANGE BLUE PINK YELLOW WIRING DIAGRAM FOR GBV7000-4 BSV800 GBV7010-3 GBVE7010-3 GBVE8000 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. KEY NO. 1 2 3 4 5 6 7 8 9 10 WIRE GAUGE #12 AWG #12 AWG #16 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN KEY NO. WIRE GAUGE COLOR 11 12 13 16 17 18 19 20 21 22 23 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #16 AWG #16 AWG #16 AWG RED RED RED RED BLACK BLACK BLACK ORANGE BLUE PINK YELLOW 7/9/03 WIRING DIAGRAM FOR CGTP3000 CDGTP3010 CH250 NOTES: Torque Terminal Screws to CH250-1 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. MATING LINE CONTROL PANEL REAR VIEW 2 ROTOR WINDING STATOR LEADS (1,2,3,4) DUPLEX RECEPTACLE 3 3 AUX. WINDING GROUND TO FRAME 1 4 50uF CAPACITOR 7/9/03 KEY NO. WIRE GAUGE COLOR 1 2 3 #12 AWG #12 AWG #12 AWG GREEN GREEN RED WIRING DIAGRAM FOR CGTP3000-1 CGTP3000-3 CDGTP3010-2 CDGT3010-2 CTE300 DTE325 DBSI325-1 DTE325-2 CGTP3000-2 CDGTP3010-1 CDGT3010-1 CDGT3010-3 CTE300-1 DBSI325 DTE325-1 NOTES: DGT3000 Torque Terminal Screws to In.-Lb. On Duplexes Torque DBSI325A 14 Ground Screws To 10 In.-Lb. MATING LINE ENDCOVER REAR VIEW ROTOR WINDING 3 STATOR LEADS (1,2,3,4) GROUND TO FRAME DUPLEX RECEPTACLE 1 3 AUX. WINDING 2 1 C/B 20A C/B 20A C/B 25A 4 CAPACITOR MATING LINE KEY NO. WIRE GAUGE COLOR 1 2 3 #12 AWG #12 AWG #12 AWG RED GREEN GREEN 7/9/03 WIRING DIAGRAM FOR CGBV4000 CGBV4000-1 CONTROL PANEL PANEL REAR VIEW NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. 15 17 16 15A C/B 15A C/B 10A C/B 15A C/B 15A C/B 3 27 FULL POWER 120V / 240V IDLE CONTROL ON/OFF 4 + 2 - DC BINDING POSTS 14 26 18 10 G 20A X 120/240V 23 9 11 10 G Y W 8 25 7 20A 120V DUPLEX DU 12 19 5 9 20A 120V W 20 6 AS VIEWED FROM MATING MATING SIDE AS VIEWED FROM MA MATING TING SIDE 24 IDLE CONTROL BOARD 22 21 CT18 J1 CT19 J2 J3 J4 21 13 1 KEY NO. WIRE GAUGE COLOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG BLACK BLACK BLACK BLACK ORANGE GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED 7/9/03 KEY NO. WIRE GAUGE COLOR 15 16 17 18 19 20 21 22 23 24 25 26 27 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #16 AWG #16 AWG #16 AWG #16 AWG #14 AWG #14 AWG #14 AWG RED RED RED RED RED RED WHITE BROWN GRAY GRAY RED BLACK RED WIRING DIAGRAM FOR GBFE6010 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. REAR VIEW HOUSING (MALE) CONTROL P PANEL ANEL REAR VIEW TO ENGINE ST STAR ARTER TER SOLENOID 2 TO ENGINE MAGNETO REAR VIEW HOUSING (FEMALE) TO BA BATTER TTERY Y POS. (+) 16 15 18 11 1 3 4 3 1 10 FRAME GROUND 6 2 7 5 20A 120V GFCI STAR ST ART T / ON / OFF 6 4 LOAD LOAD 25A C/B 14 G 25A C/B 12 X 20A 120/240V 20A C/B Y W 8 LINE LINE HOT NEUT 13 FULL POWER 120V / 240V 8 25A C/B 8 9 17 8 SEE VIEW "A" KEY NO. WIRE GAUGE COLOR 1 2 3 4 5 6 7 8 9 10 #12 AWG #12 AWG #16 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED KEY NO. WIRE GAUGE COLOR 11 12 13 14 15 16 17 18 #12 AWG #12 AWG #12 AWG #12 AWG #16 AWG #16 AWG #12 AWG #16 AWG BLACK BLACK BLACK ORANGE BLUE YELLOW RED PINK 7/9/03 WIRING DIAGRAM FOR GBFE6010-1, BS600 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. REAR VIEW HOUSING (MALE) CONTROL P PANEL ANEL REAR VIEW TO ENGINE STARTER SOLENOID 2 TO ENGINE MAGNETO REAR VIEW HOUSING (FEMALE) TO BATTERY POS. (+) 16 15 18 11 1 3 4 3 1 10 FRAME GROUND 6 2 7 5 20A 120V GFCI START / ON / OFF 6 4 LOAD LOAD 25A C/B 14 G 25A C/B 12 X 30A 120/240V 20A C/B Y W 8 LINE LINE HOT NEUT 13 FULL POWER 120V / 240V 8 25A C/B 8 9 17 8 SEE VIEW "A" KEY NO. WIRE GAUGE COLOR 1 2 3 4 5 6 7 8 9 10 #12 AWG #12 AWG #16 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED 7/9/03 KEY NO. WIRE GAUGE COLOR 11 12 13 14 15 16 17 18 #12 AWG #12 AWG #12 AWG #12 AWG #16 AWG #16 AWG #12 AWG #16 AWG BLACK BLACK BLACK ORANGE BLUE YELLOW RED PINK WIRING DIAGRAM FOR GT5000 GT5010 ROTOR WINDING MATING LINE CONTROL PANEL REAR VIEW NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. 6 STATOR LEADS (1,2,3,4) DUPLEX RECEPTACLE 7 1 DUPLEX RECEPTACLE 2 1 8 2 SEE NOTE #1 AUX. WINDING 3 GROUND TO FRAME 3 50uF CAPACITOR 4 4 5 MATING LINE 1 4 KEY NO. WIRE GAUGE COLOR 1 2 3 4 5 6 7 8 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG BLACK BLACK RED GREEN GREEN ORANGE GREEN RED 7/9/03 WIRING DIAGRAM FOR GT5250 GT5250-1 GT5250-2 T550 BSI525-1 GBO5250-1 GT5250-WK GT5250-WK-1 GT5250-WK-2 BS525 BSI525-2 GBO5250-2 T525 BS500 DGT5010-1 BSI525 GBO5250 GT5251 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. MATING MA TING LINE CONTROL PANEL PANEL REAR VIEW ROTOR WINDING 6 STATOR ST TOR LEADS (1,2,3,4) TWISTLOCK RECEPTACLE ACLE 7 1 G 2 X AUX. WINDING 20A 120/240V 1 Y W GROUND TO FRAME 3 8 3 50uF CAPACITOR CAPACITOR DUPLEX RECEPTACLE 2 4 4 5 MATING LINE 1 4 7/9/03 KEY NO. WIRE GAUGE COLOR 1 2 3 4 5 6 7 8 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG BLACK BLACK RED GREEN GREEN ORANGE GREEN RED WIRING DIAGRAM FOR GT5000C GT5000C-1 CONTROL PANEL REAR VIEW 9 10 4 ROTOR WINDING STATOR LEADS (1,2,3,4) 13 15A C/B 1 15A C/B TWISTLOCK RECEPTACLE DUPLEX RECEPTACLE 1 G X 2 AUX. WINDING 20A C/B 4 20A C/B 20A 120/240V Y W GROUND TO FRAME 50uF CAPACITOR MATING LINE 3 4 7 8 KEY NO. WIRE GAUGE COLOR 4 7 8 9 10 13 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG BLACK GREEN GREEN ORANGE GREEN RED 7/9/03 WIRING DIAGRAM FOR DGHC6510 H650CS CONTROL PANEL REAR VIEW 27 24 HOURMETER + - IDLE CONTROL ON/OFF 25 23 27 28 25A C/B 20A 120V GFCI 25A C/B LOAD LOAD 29 G G 14 X 10ACB 30A 120/240V Y W 30A 120V 18 W 15 39 26 + FULL POWER 120V / 240V LINE HOT NEUT 20A C/B 25A C/B 21 18 DC BINDING POSTS LINE 20 - 37 18 38 35 34 33 30 18 19 36 31 32 31 AS VIEWED FROM MATING SIDE 22 40 AS VIEWED FROM MATING SIDE IDLE CONTROL BOARD CT18 J1 40 CT19 J2 J3 16 12 13 17 J4 KEY NO. WIRE GAUGE COLOR 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 BLACK BLACK BLACK BLACK RED RED RED RED RED RED GREEN GREEN GREEN GREEN GREEN 7/9/03 CAPACITOR AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG KEY NO. WIRE GAUGE COLOR 27 28 29 30 31 32 33 34 35 36 37 38 39 40 #12 AWG #12 AWG #12 AWG #12 AWG #16AWG #16AWG #16AWG #16AWG #16AWG #16AWG #14AWG #14AWG #14AWG # 14AWG GREEN GREEN GREEN ORANGE WHITE (purple in diagram) BROWN GRAY GRAY BROWN GRAY RED BLACK RED PINK WIRING DIAGRAM FOR GBVF5000 MATING LINE CONTROL PANEL REAR VIEW 20A C/B ROTOR WINDING STATOR LEADS (1,2,3,4) 20A C/B 13 13 TWISTLOCK RECEPTACLE DUPLEX RECEPTACLE 1 12 14 G 20A X120/240V 2 AUX. WINDING 20A C/B 3 Y W 20A C/B 12 GROUND TO FRAME 12 16 15 FULL POWER 120V / 240V 4 10 MATING LINE 50uF CAPACITOR 5 6 7 9 8 KEY NO. WIRE GAUGE COLOR 5 6 7 8 9 10 11 12 13 14 15 16 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED BLACK BLACK 11 7/9/03 WIRING DIAGRAM FOR NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. CH350CS CH350IS CONTROL PANEL REAR VIEW 23 14 16 16 15A C/B 15A C/B 10AC/B 15A C/B 15A C/B 15 3 IDLE CONTROL ON/OFF 25 2 FULL POWER 120V / 240V 4 7 HOURMETER + + - - 24 26 13 8 DC BINDING POSTS 27 17 5 G 20A X 120/240V Y W 21 18 9 11 10 AS VIEWED FROM MATING SIDE IDLE CONTROL BOARD 20A 120V DUPLEX AS VIEWED FROM MATIN SIDE 22 6 20 CT19 CT18 J1 J2 J3 9 19 J4 19 12 1 KEY NO. WIRE GAUGE COLOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG BLACK BLACK BLACK BLACK ORANGE GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED 02/12/03 KEY NO. WIRE GAUGE COLOR 15 16 17 18 19 20 21 22 23 24 25 26 27 #12 AWG #12 AWG #12 AWG #12 AWG #16 AWG #16 AWG #16 AWG #16 AWG #14 AWG #14 AWG #14 AWG #16 AWG #16 AWG RED RED RED RED WHITE (blue on diagram) BROWN GRAY GRAY RED BLACK RED BROWN GRAY WIRING DIAGRAM FOR H450CS CONTROL PANEL REAR VIEW IDLE CONTROL ON/OFF 27 25 24 HOURMETER + - 25 23 27 28 15A C/B 20A 120V GFCI 15A C/B LOAD LOAD 29 G G 14 10A C/B X 20A 120/240V Y W 20A 120V W 15 39 + Y 18 LINE 26 HOT FULL POWER 120V / 240V 15A C/B 15A C/B 18 DC BINDING POSTS LINE NEUT 20 21 37 18 38 35 33 30 34 18 19 36 31 32 31 AS VIEWED FROM MATING SIDE IDLE CONTROL BOARD CT18 J1 22 AS VIEWED FROM MATING SIDE 16 CT19 J2 J3 13 17 J4 KEY NO. WIRE GAUGE COLOR 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 BLACK BLACK BLACK BLACK RED RED RED RED RED RED GREEN GREEN GREEN GREEN GREEN AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG 12 KEY NO. WIRE GAUGE COLOR 27 28 29 30 31 32 33 34 35 36 37 38 39 #12 AWG #12 AWG #12 AWG #12 AWG #16AWG #16AWG #16AWG #16AWG #16AWG #16AWG #14AWG #14AWG #14AWG GREEN GREEN GREEN ORANGE WHITE (purple in diagram) BROWN GRAY GRAY BROWN GRAY RED BLACK RED 7/9/03 WIRING DIAGRAM FOR H1000 GHE10000 Notes: 1. Minimum disengagement shall be no less than 3 lbs for all 1/4" female disconnects. 2. Torque terminal screws to 14 in.-lbs. on duplexes torque ground screws to 10 in.-lbs. HOURMETER + 3 3 41 48 4 43 5 48 26 5 Use common circuit breaker manufacturer 4 Secure together with wire tie 2.75 +/- .25 in from end of wires. 18 22 START-ON/OFF 5 Components not purchased as part of assembly 5 5 3 3 15 IDLE CONTROL POWER RELA Y 19 4 45 43 5 30AC/B 40A C/B 24 42 47 21 25 5 IDLE CONTROL 20AC/B 30AC/B 20 16 17 17 17 G X 50A 240V LINE Y 40 W 31 4 + 5 27 - 17 G G 30A X120/240V Y W 10A C/B 3 W 30A 120V W X 30 28 29 5 DC BINDING POSTS 3 36 4 TERMINAL BLOCK 32 ECOLOGIZER 37 5 33 3 3 34 BATTERY CHARGING REGULATOR 3 3 WIRES MUST CROSS INSIDE DONUT 3 39 KEY NO. WIRE GAUGE COLOR KEY NO. WIRE GAUGE COLOR 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 #16 #12 #12 #12 #12 #12 #12 #10 #12 #10 #10 #10 #10 #10 #10 #10 #14 GREEN GREEN GREEN BLACK BLACK RED RED BLACK RED BLACK RED RED BLACK GREEN GREEN GREEN RED 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 #14 #14 #14 #14 #14 #12 #14 #14 #14 #16 #16 #16 #16 #16 #14 #16 #16 BLACK BLACK RED RED RED GREEN RED PINK PINK VIOLET GRAY PINK PINK YELLOW RED BLUE GREEN 7/9/03 AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG HOT Y LOAD LOAD 20A120V GFCI 35 17 LINE NEUT G 20A 120V 4 46 38 18 18 18 17 AS VIEWED FROM MATING SIDE 20AC/B 20 ON/OFF 5 44 19 23 30AC/B AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG WIRING DIAGRAM FOR H1000 GHE10000 LEAD TO ENGINE AND SOLENOID WIRE HARNESS Flexible Conduit .50 ID Flexible Conduit .50 ID Flexible Conduit .42 ID LEADS TO PANEL LEAD TO GENERATOR MATES WITH MALE BULLET ON BLUE WITH WHITE STRIPE WIRE MATES WITH MALE BULLET ON WHITE WIRE 14 AS VIEWED FROM NON MATING SIDE GENERATOR DC CHARGER WINDING ROTOR WINDING AC DC AC RECTIFIER DC- 15 10 11 MAIN WINDING IDLE CONTROL SOLENOID FUEL SHUTOFF SOLENOID LOW OIL SHUTDOWN ENGINE STARTER SOLENOID 17 AUX WINDING FULL WAVE RECTIFIER 16 9 DC+ 13 MATES WITH MALE BULLET ON BLACK WITH YELLOW STRIPE WIRE MATES WITH FEMALE BULLET ON WHITE WIRE 11 12 6 7 MAIN WINDING 8 AS VIEWED FROM NONMATING SIDE KEY NO. WIRE GAUGE COLOR 6 7 8 9 10 11 12 13 14 15 16 17 #10 AWG #10 AWG #10 AWG #14 AWG #14 AWG #14 AWG #16 AWG #16 AWG #16 AWG #16 AWG #16 AWG #14AWG BLACK RED GREEN RED BLACK PINK BLUE GRAY VIOLET PINK YELLOW PINK 7/9/03 WIRING DIAGRAM FOR H1000 GHE10000 ENGINE ADAPTER WIRE ASSEMBLY ENGINE STARTER SOLENOID FUEL SHUTOFF SOLENOID MATES WITH MALE BULLET ON BLK W/ YLO STRIPE WIRE ASSY WIRE HARNESS MATES WITH BLUE 1/4 " FEMALE WIRE FULL WAVE RECTIFIER MATES WITH VIOLET 1/4 " FEMALE WIRE MATES WITH MALE BULLET SHRINK SLEEVE IS TO COVER ALL ON WHITE WIRE DIODES & SPLICES KEY NO. WIRE GAUGE 1 2 3 4 #16 #16 #16 #16 5 6 7/9/03 AWG AWG AWG AWG COLOR VIOLET BLUE BLUE WHITE (yellow in diagram) #16 AWG BLACK DIODE 10 AMP (part number GS-0871) WIRING DIAGRAM FOR BSI550 BSI550-1 BSI550-2 ROTOR WINDINGS MATING LINE CONTROL PANEL REAR VIEW 9 STATOR LEADS (1,2,3,4) 1 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. 10 DUPLEX RECEPTACLE 14 DUPLEX RECEPTACLE 5 TWISTLOCK RECEPTACLE G 2 AUX WINDINGS GROUND TO FRAME 3 X 30A 120V/240V Y W 13 6 4 CAPACITOR 7 4 8 MATING LINE KEY NO. 4 5 6 7 8 9 10 13 14 WIRE GAUGE #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR BLACK BLACK RED GREEN GREEN ORANGE GREEN RED GREEN 7/9/03 H1000-1 GHE10000-1 H1000IS 7/9/03 Detail "A" BUBBLES 39, 41, 43, 44, & 45 TO EXIT HERE 18.00 ± .25 LONG CONDUIT TO START 6.5" FROM END OF BUBBLE 44 & 9.0" FROM END OF BUBBLES 39, 41, 43, &45 4 + DC BINDING POSTS 46 2 3 START / ON / OFF 4 5 6 5 44 10 27 27 51 43 1 29 240V 40A B 16 G X 30A 120/240VY W 20 40A 6 27 W G 30A W 120V H 21 21 30A 30A 37 4 IDLE CONTROL ON / OFF 11 39 + 2 5 3 6 36 4 35 IDLE CONTROL BOARD 1 CT18 CT19 CAPACITOR 42 J1 2 15 22 5 8 J2J3 8 WIRE0091 WIRE0092 19 J4 5 18 - 5 40 5 4 21 H2 W2 OUTPUT LOAD 8 20A 21 HOURMETER 38 1 4 Y 24 H1 GFCI 120V 20A 20A 20 31 41 W W1 7 17 MATING LINE 33 31 4 RED GND INPUT LINE G 20A 120V 7 40A 6 5 4 3 2 25 31 30A 30 R 51 7 30 G 51 2 ORG CAPACITOR CONDUIT TO START 2.5" FROM END OF BUBS. 15, 16, 17, 18, & 38. CONDUIT TO START 6.5" FROM END OF BUBS 46 & 47 AND 9.0" FROM END OF BUBBLE 42. 32 31 TO CAPACITOR LEADS AUX. WINDING GROUND TO FRAME GRN 3 STATOR LEADS 16.00 ± .25 LONG 4 28 BLK 1 STATOR LEADS 2.50±.25 1 8 NOTES: 1. APPLICABLE STANDARDS OR SPECIFICATIONS: ASME Y14.5M-1994, DIMENSIONING AND TOLERANCING. ASME Y1.1-1989, ABBREVIATIONS. 2. MINIMUM DISENGAGEMENT SHALL BE NO LASS THAN 3 LBS FOR ALL 1/4" FEMALE DISCONNECTS. 3. TORQUE TERMINAL SCREWSTO 14 IN-LBS ON DUPLEXES. TORQUE GROUND SCREWS TO 10 IN-LBS. 4 COMPONENTS NOT PURCHASED AS PART OF ASSEMBLY. 5 SECURE TOGETHER WITH WIRE TIE 2.75±.25 FROM END OF WIRES. 6 TAPE CONDUIT WITH 3/4" WIDE BLACK ELECTICAL 7 BUBBLES 18 & 22 & TO BE CONNECTED TO LEADS ON UNDERSIDE OF BOARD WIRING DIAGRAM FOR + AC AC DC1 TO IDLE CONTROL SOLENOID ROTOR WINDING 7 9 DC TO IDLE CONTROL LEADS 6 5 45 10A 47 DC RECTIFIER (UNDER ENDCOVER) TO ENGINE MAGNETO TO BATTERY POS. (+) TO ENGINE STARTER SOLENOID - See Detail "A" 48 WIRING DIAGRAM FOR H1000-1 GHE10000-1 H1000IS KEY NO. WIRE GAUGE COLOR 15 16 17 18 19 20 21 22 24 25 27 28 29 30 31 #10 AWG #10 AWG #10 AWG #10 AWG #10 AWG #10 AWG #12 AWG #10 AWG #12 AWG #12 AWG #10 AWG #12 AWG #10 AWG #12 AWG #12 AWG BLACK ORANGE GREEN RED RED RED RED BLACK RED GREEN GREEN BLACK BLACK BLACK GREEN KEY NO. WIRE GAUGE COLOR 32 33 35 36 38 39 40 41 42 43 44 45 46 47 48 51 #16 AWG #12 AWG #16 AWG #16 AWG #16 AWG #16 AWG #16 AWG #16 AWG #14 AWG #16 AWG #16 AWG #16 AWG #14 AWG #14 AWG #14AWG #10AWG GREEN BLACK BROWN GRAY WHITE (PURPLE) BROWN GRAY GRAY PINK BLUE PINK YELLOW BLACK RED RED GREEN Additional Part shown: KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 D22273 GS-0455 GS-0021 GS-0480 GS-0644 D21943 GS-0026 GS-0025 GS-0861 RECEPTACLE, 14-50R RECEPTACLE, 4 PRONG RECEPTAKCE SINGLE 30A RECEPTACLE SINGLE 20A RECEPTACLE GFCI CIRCUIT BREAKER 40A CIRCUIT BREACKER 30A CIRCUIT BREAKER 20A CIRCUIT BREAKER 10A 7/9/03 WIRING DIAGRAM FOR H451CS NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. CONTROL PANEL REAR VIEW 23 26 10A C/B 15A C/B 15A C/B 29 19 4 HOURMETER 3 IDLE CONTROL ON/OFF 3 11 10 4 18 DC BINDING POST 27 16 15 14 25 LINE NEUT LINE NEUT LINE NEUT LINE NEUT 28 20 G X 20A 120/240V Y W 13 LOAD LOAD 24 CT19 22 J2 J1 J3 20A /120V GFCI 12 IDLE CONTROL BOARD 3 CT18 LOAD LOAD 20A /120V GFCI AS VIEWED FROM MATING SIDE 21 21 J4 4 AS VIEWED FROM MATING SIDE 4 17 9 3 = Components not purchased as part of assembly 4 = Secure together with wire ties 2.75 =/- .25 iinch from end of wires KEY NO. WIRE GAUGE COLOR 9 10 11 12 13 14 15 16 17 18 19 20 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 BLACK BLACK BLACK BLACK ORANGE GREEN GREEN GREEN RED RED RED RED GEN-MANUAL 7/9/03 AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG KEY NO. WIRE GAUGE COLOR 21 22 23 24 25 26 27 28 29 #16AWG #16AWG #16AWG #16AWG #16AWG #16AWG #14AWG #14AWG # 14AWG WHITE (purple in diagram) BROWN BROWN GRAY GRAY GRAY BLACK RED RED 24 Rev. April 2002 TAB: WIRING DIAGRAM WIRING DIAGRAM FOR BSV750 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. CONTROL PANEL REAR VIEW 23 23 24 22 22 22 START/ON/OFF 34 22 22 23 14 33 30A C/B 30A X120/240V 14 Y W 20A C/B 31 4 1 LINE NEUT HOT NEUT HOT 30A 120V 19 18 35 LINE W 19 30A C/B 20A 120V GFCI LINE G G IDLE CONTROL ON/OFF 23 20A 120V GFCI LINE LOAD LOAD LOAD LOAD 15 20A C/B + 32 - 29 20 30 10A C/B DC BINDING POST 3 28 26 AS VIEWED FROM MATING SIDE 26 25 27 AS VIEWED FROM MATING SIDE 21 IDLE CONTROL BOARD 12 3 CT18 J1 4 13 CT19 J2 J3 17 16 J4 4 3 = Components not purchased as part of assembly 4 = Secure together with wire ties 2.75 =/- .25 inch from end of wires KEY NO. WIRE GAUGE 12 13 14 15 16 17 18 19 20 21 22 23 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG COLOR KEY NO. WIRE GAUGE COLOR BLACK BLACK BLACK BLACK RED RED RED RED RED GREEN GREEN GREEN 24 25 26 27 28 29 30 31 32 33 34 35 #16AWG #12AWG #16AWG #16AWG #16AWG #16AWG #14AWG #14AWG # 14AWG #16AWG #16AWG #16AWG GREEN ORANGE WHITE (BLUE in diagram) BROWN GRAY GRAY RED RED BLACK BLUE PINK YELLOW 7/9/03 WIRING DIAGRAM FOR BSI525 NOTES: Torque Terminal Screws to GTO5200C 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. GTO5200C-1 1 3 2 4 5 6 1 1 15A 9 ROTOR WINDING 1 3 2 4 5 6 2 1 2 BLK 1 25A 1 4 3 1 ST ATOR LEADS 3 4 7 4 1 MATING LINE G G 2 25A 3 2 7 10 3 = Components not purchased as part of assembly 4 = Secure together with wire ties 2.75 =/- .25 inch from end of wires KEY NO. WIRE GAUGE COLOR 3 4 7 8 9 10 #12 AWG #12 AWG #12 AWG #12 AWG #12AWG #16AWG GREEN BLACK RED GREEN ORANGE GREEN 4 4 8 RED 2 7 GROUND TO FRAME GRN CAP ACITOR 15A 2 2 1 AUX. WINDING 1 15A ORG 2 1 1 1 ST ATOR LEADS 7/9/03 15A W4 B4 W4 B4 W3 W2 B3 B2 W3 W2 B3 B2 W1 B1 W1 B1 WIRING DIAGRAM FOR BSV750-W-1 BSV750-W-2 GBVE7500-WK 30 28 4 IDLE CONTROL ON / OFF 1 TO IDLE CONTROL LEADS 0 1 4 29 27 2 5 3 6 5 7 8 IDLE CONTROL BOARD 31 TO IDLE CONTROL SOLENOID 2+ -1 1 26 DC + 10A 32 DC BINDING 4 POSTS 2 AS VIEWED FROM MATING SIDE 4 CT18 CT19 AC AC DC1 - TO ENGINE MAGNET TO BATTERY POS. (+) TO ENGINE STARTER SOLENOID 35 O ART / ON / OFF 1 2 3 J4 J2 J3 J1 START /ON/ OFF 34 4 5 6 24 33 ROTOR WINDING 5 5 13 BLK 17 1 STATOR LEADS 21 25 1 2 AUX. WINDING 1 30A ORG 30A 2 2 16 GROUND TO FRAME 3 22 22 STATOR LEADS 22 14 CAP ACITOR 4 1 2 3 4 5 6 GRN 23 1 3 5 22 RED 22 12 23 2 4 6 1 23 23 G G X MATING LINE 30A 120/240V W W1 30A 120V Y H W 1 H1 W1 15 H1 GFCI GFCI 120V 20A 120V 20A W2 20 GND INPUT LINE GND INPUT LINE 1 H2 W2 H2 OUTPUT LOAD OUTPUT LOAD 19 1 1 20A 14 4 5 COMPONENTS NOT PURCHASED AS PART OF ASSEMBLY. SECURE TOGETHER WITH WIRE TIE 2.75 +/- FROM END OF WIRES. KEY NO. WIRE GAUGE COLOR 12 13 14 15 16 17 18 19 20 21 22 23 24 25 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #16AWG #16AWG RED BLACK BLACK BLACK GREEN RED RED RED RED ORANGE GREEN GREEN GREEN BLACK 20A 2 18 2 19 KEY NO. WIRE GAUGE COLOR 26 27 28 29 30 31 32 33 34 35 #16AWG #16AWG #16AWG #16AWG #14AWG #14AWG # 14AWG #16AWG #16AWG #16AWG RED GRAY BROWN GRAY WHITE (purple in diagram) RED BLACK BLUE PINK YELLOW 7/9/03 WIRING DIAGRAM FOR BSV750-W-3 30 28 IDLE CONTROL ON / OFF 1 TO IDLE CONTROL LEADS 0 1 4 29 27 2 5 3 6 5 7 8 IDLE CONTROL BOARD 31 TO IDLE CONTROL SOLENOID 2+ -1 1 26 DC 10A + 32 DC BINDING 4 POSTS 2 AS VIEWED FROM MATING SIDE 4 CT18 CT19 AC AC DC1 TO ENGINE MAGNET TO BATTERY POS. (+) TO ENGINE STARTER SOLENOID - 35 O J4 J2 J3 J1 1 2 3 START /ON/ OFF 34 4 5 6 24 33 ROTOR WINDING 5 5 13 BLK 17 1 STATOR LEADS 21 25 1 2 AUX. WINDING 1 30A ORG 30A 2 2 16 GROUND TO FRAME 3 22 22 STATOR LEADS 22 14 CAP ACITOR 4 1 2 3 4 5 6 GRN 23 1 3 5 22 RED 1 22 12 23 2 4 6 23 23 X MATING LINE G G 30A 120/240V 30A 120V W 1 Y H W H1 W1 W1 15 H1 GFCI GFCI 120V 20A 120V 20A W2 20 GND INPUT LINE GND INPUT LINE 1 H2 W2 H2 OUTPUT LOAD OUTPUT LOAD 19 1 1 20A 14 4 5 COMPONENTS NOT PURCHASED AS PART OF ASSEMBLY. SECURE TOGETHER WITH WIRE TIE 2.75 +/- FROM END OF WIRES. KEY NO. WIRE GAUGE COLOR 12 13 14 15 16 17 18 19 20 21 22 23 24 25 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #16AWG #16AWG RED BLACK BLACK BLACK GREEN RED RED RED RED ORANGE GREEN GREEN GREEN BLACK 20A 2 18 2 19 KEY NO. WIRE GAUGE COLOR 26 27 28 29 30 31 32 33 34 35 #16AWG #16AWG #16AWG #16AWG #14AWG #14AWG # 14AWG #16AWG #16AWG #16AWG RED GRAY BROWN GRAY WHITE (purple in diagram) RED BLACK BLUE PINK YELLOW 8/26/03 WIRING DIAGRAM FOR BSV800-1 GBVE8000-1 ROTOR WINDOW 17 STATOR LEAD 20 24 AUX. WINDING 9 GROUP TO FRAME STATOR LEAD CAPACITOR 3 16 4 31 10 23 19 TO ENGINE MAGNETO 22 FULL/POWER 120/240 START/ON/OFF 12 30A 120 30A 120 / 240V TO BATTERY TO ENGINE STARTER MATING 12 5 21 2 13 11 2 12 12 KEY NO. WIRE GAUGE COLOR 2 3 4 5 6 7 8 9 10 11 12 #12 #16 #12 #12 #12 #12 #12 #12 #12 #12 #12 GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED 7/9/03 AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG 7 6 2 18 KEY NO. WIRE GAUGE COLOR 13 16 17 18 19 20 21 22 23 24 #12 AWG #12AWG #12AWG #12AWG #12AWG #12AWG #16AWG #16AWG #16AWG #12AWG RED RED BLACK BLACK BLACK ORANGE BLUE PINK YELLOW GREEN B1 W1 B B3 W2 W3 B4 W4 8 WIRING DIAGRAM FOR BS600-1 ROTOR WINDING 17 MATING LINE BLK 1 STATOR LEADS 1 25A ORG 2 AUX. WINDING NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. 25 2 GROUND TO FRAME GRN 3 STATOR LEADS 18 RED 4 CAPACITOR 16 5 1 TO ENGINE MAGNET TO BATTERY O 25A 1 2 3 POS. (+) 2 FULL POWER 120 / 240 20 TO ENGINE STARTER SOLENOID 4 5 6 19 5 12 13 1 1 23 22 1 2 3 3 2 4 5 6 2 6 20A 12 1 4 5 6 2 4 1 3 START/ON /OFF 3 5 2 1 2 GND INPUT LINE 21 W1 1 1 25A W2 3 24 120V 20A 2 BUBBLES 21, 22, & 23 EXIT HERE H1 GFCI H2 OUTPUT LOAD 4 12 18.00±.25 LONG 8 1 9 3 2 4 5 6 8 1 1.00±.25 LONG TO GENERATOR CONDUIT TO START 3.5" FROM END OF THESE WIRES KEY NO. WIRE GAUGE COLOR 2 3 5 8 9 12 13 16 17 18 #12 AWG #16 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG GREEN GREEN GREEN GREEN GREEN RED RED RED BLACK BLACK KEY NO. WIRE GAUGE COLOR 19 20 21 22 23 24 25 #12 AWG #12 AWG #16 AWG #16 AWG #16 AWG #12 AWG #12 AWG BLACK ORANGE BLUE PINK YELLOW RED GREEN 7/9/03 WIRING DIAGRAM FOR H450CS-1 H450CS-2 H450IS NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. HOURMETER + 4 MATING LINE 36 35 31 TO GENSET IDLE CONTROL LEADS 32 TO IDLE CONTROL SOLENOID 25 24 33 1 4 IDLE CONTROL ON / OFF 2 5 14 + 27 15 IDLE CONTROL BOARD 34 - 26 3 6 28 1 2 3 39 GND FULL POWER 120 / 240 DC BINDING 4 POSTS CT18 4 5 6 CT19 INPUT LINE 23 X 37 10A 1 + AC J1 J4 J2 J3 DC1 G 15A 120/240V 20A Y W - 30 BLK STATOR LEADS 2 ORG GRN 21 15A 18 19 18 15A 18 17 3 16 22 4 KEY NO. 12 13 14 15 16 17 18 19 20 21 22 23 24 25 7/9/03 15A 12 STATOR LEADS CAPACITOR 20 H2 OUTPUT LOAD 1 GROUND TO FRAME W2 W 18 AUX. WINDING H1 GFCI 120V 20A 38 AC 13 ROTOR WINDING W1 20A 120V Y DC AC - DC RECTIFIER 29 G WIRE GAUGE #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR BLACK BLACK BLACK BLACK RED RED RED RED RED RED GREEN GREEN GREEN GREEN KEY NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 WIRE GAUGE #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #16 AWG #16 AWG #16 AWG #16 AWG #16 AWG #16 AWG #14 AWG #14 AWG #14 AWG COLOR GREEN GREEN GREEN GREEN ORANGE WHITE (purple in diagram) BROWN GRAY GRAY BROWN GRAY RED BLACK RED WIRING DIAGRAM FOR CH350CS-1 CH350CS-2 HOUR METER + MATING LINE 4 41 40 31 5 TO GENSET IDLE CONTROL LEADS 32 19 34 1 4 IDLE CONTROL ON / OFF + 37 35 - 2 5 3 6 33 AC 14 1 2 3 19 FULL POWER 120/240 4 5 6 DC BINDING 4 POSTS CT18 G CT19 X Y 36 J1 12 + AC DC1 11 ROTOR WINDING 25 1 15A STATOR LEADS B1 W1 B2 W2 B3 W3 B4 W4 22 W J4 J2 J3 28 120/240V 20A 15A 10A DC AC-DC RECTIFIER 18 13 IDLE CONTROL BOARD 29 15 16 15A 26 G 15A 27 2 25 AUX. WINDING GROUND TO FRAME 25 3 STATOR LEADS CAPACITOR 23 4 KEY NO. 12 13 14 15 16 18 19 20 22 23 24 25 26 27 WIRE GAUGE #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG COLOR BLACK BLACK BLACK ORANGE GRAY GREEN GREEN GREEN GREEN RED RED RED RED RED KEY NO. 28 29 30 31 32 33 34 35 36 37 40 41 WIRE GAUGE #12 AWG #12 AWG #12 AWG #16 AWG #16 AWG #16 AWG #16 AWG #16 AWG #16 AWG #14 AWG #16 AWG #16 AWG COLOR RED RED WHITE (purple in diagram) WHITE (purple in diagram) BROWN GRAY GRAY RED BLACK RED BLACK GRAY 7/9/03 WIRING DIAGRAM FOR H451CS-1 H451CS-2 GH4501 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. MATING LINE 23 HOURMETER + 4 21 TO GENSET IDLE CONTROL LEADS 26 22 + 15 1 4 29 DC BINDING POSTS 28 10A 2 5 3 6 16 IDLE CONTROL BOARD 27 14 11 DC + DC RECTIFIER AC CT18 AC CT19 GND G J2 J3 J1 TO IDLE CONTROL SOLENOID 24 J4 120/240V 20A Y 15A W2 W BLK 1 25 2 GROUND TO FRAME INPUT LINE H1 W1 H1 GFCI GFCI 120V 20A 120V 20A H2 OUTPUT LOAD IDLE CONTROL ON / OFF ST ATOR LEADS AUX. WINDING X W1 19 ROTOR WINDING GND INPUT LINE DC1 W2 12 H2 OUTPUT LOAD 10 13 9 18 15A ORG GRN 3 17 ST ATOR LEADS 4 CAPACITOR RED KEY NO. WIRE GAUGE COLOR 9 10 11 12 13 14 15 16 17 18 19 20 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 BLACK BLACK BLACK BLACK ORANGE GREEN GREEN GREEN RED RED RED RED 7/9/03 AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG KEY NO. WIRE GAUGE COLOR 21 22 23 24 25 26 27 28 29 #16AWG #16AWG #16AWG #16AWG #16AWG #16AWG #14AWG #14AWG #14AWG WHITE (purple in diagram) BROWN BROWN GRAY GRAY GRAY BLACK RED RED 20 WIRING DIAGRAM FOR PH350IS NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. GFCI Receptacle 4 5 3 Circuit Breakers 5 GFCI Receptacle KEY NO. WIRE GAUGE COLOR 3 4 5 #12 AWG #12 AWG #12 AWG RED GREEN RED 7/9/03 WIRING DIAGRAM FOR PGN350 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. GFCI Receptacle 4 5 3 Circuit Breakers 5 GFCI Receptacle 7/9/03 KEY NO. WIRE GAUGE COLOR 3 4 5 #12 AWG #12 AWG #12 AWG RED GREEN RED WIRING DIAGRAM FOR H650CS-2 H650IS-1 2 1 + 39 37 NOTES: Torque Terminal Screws to 14 In.-Lb. On Duplexes Torque Ground Screws To 10 In.-Lb. - DC BINDING POSTS 1 10A 2 38 DC + AC 7 DC1 AC - TO IDLE CONTROL 33 TO IDLE CONTROL LEADS 22 24 BLK 2 2 1 2 3 4 3 4 5 6 5 6 30 28 25 27 26 29 ORG GROUND TO FRAME 3 4 20 GND INPUT LINE G GRN 1 STATOR LEADS CAPACITOR 1 23 14 1 STATOR LEADS AUX. WINDING 27 25 ROTOR WINDING 2 3 4 5 6 X 15 FULL POWER 120 / 240 G 30A 120/240V W Y W1 30A 120V H1 GFCI 120V 20A W H W2 H2 OUTPUT LOAD RED 18 1 25A 16 2 1 34 21 1 IDLE CONTROL ON / OFF 1 0 31 25A 19 18 18 2 1 2 3 4 5 6 1 2 3 4 5 6 1 36 32 2 HOURMETER + - 18 31 20A 2 35 IDLE CONTROL BOARD 13 4 CT18 CT19 1 25A J1 12 J2 J3 5 J4 5 2 9 17 KEY NO. WIRE GAUGE COLOR KEY NO. WIRE GAUGE COLOR 12 13 14 15 16 17 18 19 20 21 22 23 24 25 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 #12 BLACK BLACK BLACK BLACK RED RED RED RED RED RED GREEN GREEN GREEN GREEN 26 27 28 29 30 31 32 33 34 35 36 37 38 39 #12 AWG #12 AWG #12 AWG #12 AWG #12 AWG #16AWG #16AWG #16AWG #16AWG #16AWG #16AWG #14AWG #14AWG #14AWG GREEN GREEN GREEN GREEN ORANGE WHITE (purple in diagram) BROWN GRAY GRAY BROWN GRAY RED BLACK RED AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG 7/9/03