Electromechanical Keyseating and Profiling Machines

Messrs. FRÖMAG is your reliable partner for:
The Machines
• Subcontracting
• Electromechanical Keyseating and Profiling Machines
FRÖMAG Machining unit RAPIDA
CNCE 70-750-APC with
automatic clamping bridge
• Electromechanical Slotting Machines
• Electromechanical Broaching Machines
• Special Purpose Machines
Precision, Product reliability, Efficiency
There are more than 5.000 FRÖMAG machines worldwide much valued due to their precision and reliability.
They offer cost saving solutions for the jobs defined by our customers especially in the fields of:
drive systems (motors, gears and gear boxes, couplings)
pumps-, fittings-, actuators manufacturing systems
materials handling and wind energy
automotive and components
special purpose machines...
Messrs. FRÖMAG is certified according to DIN EN ISO 9001
Please contact us,
we will find a perfect solution for your requirements.
Maschinenfabrik FRÖMAG GmbH & Co.KG
P.O. Box 1261 · D-58718 Fröndenberg · Am Klingelbach 2 · D-58730 Fröndenberg
Tel: +49 (0) 23 73 / 756 - 0 · Fax +49 (0) 23 73 / 756 - 33
www.froemag.com · e-mail: [email protected]
Electromechanical Keyseating
and Profiling Machines
Keyseating
Keyseating is a chip removal production process.
The modular built PC has two main units, consisting
Keys and grooves are produced in bores of different
of the control panel with a 15” flat touch screen and
components, it is also possible to produce profiles
the control system fitted inside the electro cabinet.
and contours.
The machine panel can be adjusted on the control
The cutting tool is a single edged cutter. It is ground
arm or on the mobile control pult for different opera-
to the form size of the keyway. Each keyway or
tors into the ergonomic correct position.
Feed bar
WV
Cutter holder
WST
Cutter
NW
Tool post
WF
profile is cut in multiple strokes with equal infeed
rates during the vertical downmovement of the cutter
Compared to hydraulic keyseaters the FRÖMAG
bar. The relative low tooling cost makes keyseating a
electromechanical keyseating and profiling machines
very suitable process for machining single compo-
offer many advantages:
nents or for workpieces with long bores compared to
their size.
• Precise CNC path controlled movements of the stroke, infeed and indexing tables
FRÖMAG electromechanically driven keyseating
• Servo drives with integrated absolute transmitters for all axis
and profiling machines of the Rapida CNCE-APC
models are equipped with high dynamic servo
drives with integrated encoders and absolute
transmitters for the movements of all axis. Due to this
equipment the reference run is eliminated for the
start up of the machine or after tooling and workpiece changes.
The electromechanical drive motors used in FRÖMAG machines fulfil the requirements demanded by
and operator friendliness.
Tool holder
WST
• Savings on hydraulic oil and associated main tenance, oil changing, storage and disposal cost
Tool post
WF
• Reduced heat generation compared to hydraulics
The use of FRÖMAG electromechanically driven
machines compared to hydraulic keyseaters being
on the market offers a very cost effective solution for
a wide varity of applications.
• Savings of energy cost due to the obvious better efficiency of the servo drives compared to hydraulics
· energy savings
· improved tool life
· reliable
· highly dynamic
Workpiece
• Stiff, heavy duty maintenance free slide ways in
all axis
• Reduced fault liability due to integrated encoders into the drives instead of linear measuring systems
· environmental friendly
The technical principle »Upcutting with guided tool«
Upcutting tool
ZM
high accuracy and quality, short machining and set
· economic
Workpiece
• Improved tool life and surface finish of the ma-
chined components due to the rigidity of the drive system
the industry for a modern machine tool, i.e.:
HIGHLIGHTS:
Centering device
WZB
• High accurate and stiff machine movements by using ball or planetary ball screws
• Reduced noise level compared to hydraulic drives
up times, energy savings, environmental concerns
The Machines
The technical principle »KEYSEATING«
Feed bar
WV
Features and dimensions RAPIDA CNCE/APC
- Subject to change without notice -
Workpiece samples
CNCE 70
CNCE 100
CNCE 125
CNCE 150/200
Keyway width (mm)
2 - 70
2 - 100
2 - 125
6 - 150
6 - 200
Keyway length (mm)
750/1000
Bore size (acc. to DIN)
Cutting- and Return
Speed (m/min.)
Connected load (kW)
Infeed rate/stroke (mm)
Loading Capacity kN
Machine Dimensions
(mm)
Machine Table Size (mm)
L1 x B1
H
L
W
FD*
600/750/1000 600/750/1000/
1250/1500
1000/1250/1500/
1800/2000
10 – 500
10 – 500
10 – 500
0 - 38
0 - 38
0 - 38
0 - 38
15
22
30
37/45
0,01 - 2
0,01 - 2
0,01 - 2
0,01 - 2
*FD for machines with stroke > 600 mm
20 – 750
300
350
350
400
1290
1285
810
1290
1285
810
1290
1285
810
1305
2135
1115
800 x 600
800 x 600
800 x 600
2100 x 900
When using indexing tables TA 680 and larger sizes machine table dimensions will change
Keyway length
70/750/1000
100/125/600
750
1000
1250
1500
150/200/1800
150/200/2000
foundation depth
745/995
595
745
995
1245
1495
2650
2850
All dimensions in mm
Keyseating
Keyseating is a chip removal production process.
The modular built PC has two main units, consisting
Keys and grooves are produced in bores of different
of the control panel with a 15” flat touch screen and
components, it is also possible to produce profiles
the control system fitted inside the electro cabinet.
and contours.
The machine panel can be adjusted on the control
The cutting tool is a single edged cutter. It is ground
arm or on the mobile control pult for different opera-
to the form size of the keyway. Each keyway or
tors into the ergonomic correct position.
Feed bar
WV
Cutter holder
WST
Cutter
NW
Tool post
WF
profile is cut in multiple strokes with equal infeed
rates during the vertical downmovement of the cutter
Compared to hydraulic keyseaters the FRÖMAG
bar. The relative low tooling cost makes keyseating a
electromechanical keyseating and profiling machines
very suitable process for machining single compo-
offer many advantages:
nents or for workpieces with long bores compared to
their size.
• Precise CNC path controlled movements of the stroke, infeed and indexing tables
FRÖMAG electromechanically driven keyseating
• Servo drives with integrated absolute transmitters for all axis
and profiling machines of the Rapida CNCE-APC
models are equipped with high dynamic servo
drives with integrated encoders and absolute
transmitters for the movements of all axis. Due to this
equipment the reference run is eliminated for the
start up of the machine or after tooling and workpiece changes.
The electromechanical drive motors used in FRÖMAG machines fulfil the requirements demanded by
and operator friendliness.
Tool holder
WST
• Savings on hydraulic oil and associated main tenance, oil changing, storage and disposal cost
Tool post
WF
• Reduced heat generation compared to hydraulics
The use of FRÖMAG electromechanically driven
machines compared to hydraulic keyseaters being
on the market offers a very cost effective solution for
a wide varity of applications.
• Savings of energy cost due to the obvious better efficiency of the servo drives compared to hydraulics
· energy savings
· improved tool life
· reliable
· highly dynamic
Workpiece
• Stiff, heavy duty maintenance free slide ways in
all axis
• Reduced fault liability due to integrated encoders into the drives instead of linear measuring systems
· environmental friendly
The technical principle »Upcutting with guided tool«
Upcutting tool
ZM
high accuracy and quality, short machining and set
· economic
Workpiece
• Improved tool life and surface finish of the ma-
chined components due to the rigidity of the drive system
the industry for a modern machine tool, i.e.:
HIGHLIGHTS:
Centering device
WZB
• High accurate and stiff machine movements by using ball or planetary ball screws
• Reduced noise level compared to hydraulic drives
up times, energy savings, environmental concerns
The Machines
The technical principle »KEYSEATING«
Feed bar
WV
Features and dimensions RAPIDA CNCE/APC
- Subject to change without notice -
Workpiece samples
CNCE 70
CNCE 100
CNCE 125
CNCE 150/200
Keyway width (mm)
2 - 70
2 - 100
2 - 125
6 - 150
6 - 200
Keyway length (mm)
750/1000
Bore size (acc. to DIN)
Cutting- and Return
Speed (m/min.)
Connected load (kW)
Infeed rate/stroke (mm)
Loading Capacity kN
Machine Dimensions
(mm)
Machine Table Size (mm)
L1 x B1
H
L
W
FD*
600/750/1000 600/750/1000/
1250/1500
1000/1250/1500/
1800/2000
10 – 500
10 – 500
10 – 500
0 - 38
0 - 38
0 - 38
0 - 38
15
22
30
37/45
0,01 - 2
0,01 - 2
0,01 - 2
0,01 - 2
*FD for machines with stroke > 600 mm
20 – 750
300
350
350
400
1290
1285
810
1290
1285
810
1290
1285
810
1305
2135
1115
800 x 600
800 x 600
800 x 600
2100 x 900
When using indexing tables TA 680 and larger sizes machine table dimensions will change
Keyway length
70/750/1000
100/125/600
750
1000
1250
1500
150/200/1800
150/200/2000
foundation depth
745/995
595
745
995
1245
1495
2650
2850
All dimensions in mm
Keyseating
Keyseating is a chip removal production process.
The modular built PC has two main units, consisting
Keys and grooves are produced in bores of different
of the control panel with a 15” flat touch screen and
components, it is also possible to produce profiles
the control system fitted inside the electro cabinet.
and contours.
The machine panel can be adjusted on the control
The cutting tool is a single edged cutter. It is ground
arm or on the mobile control pult for different opera-
to the form size of the keyway. Each keyway or
tors into the ergonomic correct position.
Feed bar
WV
Cutter holder
WST
Cutter
NW
Tool post
WF
profile is cut in multiple strokes with equal infeed
rates during the vertical downmovement of the cutter
Compared to hydraulic keyseaters the FRÖMAG
bar. The relative low tooling cost makes keyseating a
electromechanical keyseating and profiling machines
very suitable process for machining single compo-
offer many advantages:
nents or for workpieces with long bores compared to
their size.
• Precise CNC path controlled movements of the stroke, infeed and indexing tables
FRÖMAG electromechanically driven keyseating
• Servo drives with integrated absolute transmitters for all axis
and profiling machines of the Rapida CNCE-APC
models are equipped with high dynamic servo
drives with integrated encoders and absolute
transmitters for the movements of all axis. Due to this
equipment the reference run is eliminated for the
start up of the machine or after tooling and workpiece changes.
The electromechanical drive motors used in FRÖMAG machines fulfil the requirements demanded by
and operator friendliness.
Tool holder
WST
• Savings on hydraulic oil and associated main tenance, oil changing, storage and disposal cost
Tool post
WF
• Reduced heat generation compared to hydraulics
The use of FRÖMAG electromechanically driven
machines compared to hydraulic keyseaters being
on the market offers a very cost effective solution for
a wide varity of applications.
• Savings of energy cost due to the obvious better efficiency of the servo drives compared to hydraulics
· energy savings
· improved tool life
· reliable
· highly dynamic
Workpiece
• Stiff, heavy duty maintenance free slide ways in
all axis
• Reduced fault liability due to integrated encoders into the drives instead of linear measuring systems
· environmental friendly
The technical principle »Upcutting with guided tool«
Upcutting tool
ZM
high accuracy and quality, short machining and set
· economic
Workpiece
• Improved tool life and surface finish of the ma-
chined components due to the rigidity of the drive system
the industry for a modern machine tool, i.e.:
HIGHLIGHTS:
Centering device
WZB
• High accurate and stiff machine movements by using ball or planetary ball screws
• Reduced noise level compared to hydraulic drives
up times, energy savings, environmental concerns
The Machines
The technical principle »KEYSEATING«
Feed bar
WV
Features and dimensions RAPIDA CNCE/APC
- Subject to change without notice -
Workpiece samples
CNCE 70
CNCE 100
CNCE 125
CNCE 150/200
Keyway width (mm)
2 - 70
2 - 100
2 - 125
6 - 150
6 - 200
Keyway length (mm)
750/1000
Bore size (acc. to DIN)
Cutting- and Return
Speed (m/min.)
Connected load (kW)
Infeed rate/stroke (mm)
Loading Capacity kN
Machine Dimensions
(mm)
Machine Table Size (mm)
L1 x B1
H
L
W
FD*
600/750/1000 600/750/1000/
1250/1500
1000/1250/1500/
1800/2000
10 – 500
10 – 500
10 – 500
0 - 38
0 - 38
0 - 38
0 - 38
15
22
30
37/45
0,01 - 2
0,01 - 2
0,01 - 2
0,01 - 2
*FD for machines with stroke > 600 mm
20 – 750
300
350
350
400
1290
1285
810
1290
1285
810
1290
1285
810
1305
2135
1115
800 x 600
800 x 600
800 x 600
2100 x 900
When using indexing tables TA 680 and larger sizes machine table dimensions will change
Keyway length
70/750/1000
100/125/600
750
1000
1250
1500
150/200/1800
150/200/2000
foundation depth
745/995
595
745
995
1245
1495
2650
2850
All dimensions in mm
Messrs. FRÖMAG is your reliable partner for:
The Machines
• Subcontracting
• Electromechanical Keyseating and Profiling Machines
FRÖMAG Machining unit RAPIDA
CNCE 70-750-APC with
automatic clamping bridge
• Electromechanical Slotting Machines
• Electromechanical Broaching Machines
• Special Purpose Machines
Precision, Product reliability, Efficiency
There are more than 5.000 FRÖMAG machines worldwide much valued due to their precision and reliability.
They offer cost saving solutions for the jobs defined by our customers especially in the fields of:
drive systems (motors, gears and gear boxes, couplings)
pumps-, fittings-, actuators manufacturing systems
materials handling and wind energy
automotive and components
special purpose machines...
Messrs. FRÖMAG is certified according to DIN EN ISO 9001
Please contact us,
we will find a perfect solution for your requirements.
Maschinenfabrik FRÖMAG GmbH & Co.KG
P.O. Box 1261 · D-58718 Fröndenberg · Am Klingelbach 2 · D-58730 Fröndenberg
Tel: +49 (0) 23 73 / 756 - 0 · Fax +49 (0) 23 73 / 756 - 33
www.froemag.com · e-mail: [email protected]
Electromechanical Keyseating
and Profiling Machines
Messrs. FRÖMAG is your reliable partner for:
The Machines
• Subcontracting
• Electromechanical Keyseating and Profiling Machines
FRÖMAG Machining unit RAPIDA
CNCE 70-750-APC with
automatic clamping bridge
• Electromechanical Slotting Machines
• Electromechanical Broaching Machines
• Special Purpose Machines
Precision, Product reliability, Efficiency
There are more than 5.000 FRÖMAG machines worldwide much valued due to their precision and reliability.
They offer cost saving solutions for the jobs defined by our customers especially in the fields of:
drive systems (motors, gears and gear boxes, couplings)
pumps-, fittings-, actuators manufacturing systems
materials handling and wind energy
automotive and components
special purpose machines...
Messrs. FRÖMAG is certified according to DIN EN ISO 9001
Please contact us,
we will find a perfect solution for your requirements.
Maschinenfabrik FRÖMAG GmbH & Co.KG
P.O. Box 1261 · D-58718 Fröndenberg · Am Klingelbach 2 · D-58730 Fröndenberg
Tel: +49 (0) 23 73 / 756 - 0 · Fax +49 (0) 23 73 / 756 - 33
www.froemag.com · e-mail: [email protected]
Electromechanical Keyseating
and Profiling Machines