GAS CARRIER DEVELOPMENT IN DSIC

GAS CARRIER DEVELOPMENT
IN DSIC
28th, November
1
Overview
Overview of
of DSIC
DSIC
Major
Major Facility
Facility
Engineering
Engineering Capacity
Capacity
LNG
LNG Carriers
Carriers
Small
Small Size
Size LNG
LNG Carriers
Carriers
Very
Very Large
Large Liquid
Liquid GAS
GAS Carriers
Carriers
2
OVERVIEW of DSIC GROUP
DSIC—Chinese Leading Yard Since 1898
Top
Top one
one Chinese
Chinese Shipyard
Shipyard by
by
Annual
Annual Revenue
Revenue
Awarded
Awarded Asian
Asian Best
Best Yard
Yard in
in
2009
2009
Yard
Yard with
with Most
Most Comprehensive
Comprehensive
Range
Range of
of Product
Product
3
OVERVIEW of DSIC GROUP
Total Area: ~ 5 Million Square Meters and 10 dry docks;
Total Employee: ~ 13,000
Revenue of 2011 : ~ 4.2 billion USD.
4
OVERVIEW of DSIC GROUP
CORE BUSINESSES of DSIC Group
CIVIL SHIP
NEWBUILDING
DSIC
MILITARY SHIPS
DSGC
OFFSHORE ENGINEERING AND CONSTRUCTION
DSIC Offshore
SHIP REPAIRING AND GREEN SHIP RECYCLING
DSIC Marine Service
HEAVY INDUSTRY
DSIC Equip.
Manufacturing
5
OVERVIEW of DSIC GROUP- Growing over 12 Years
¾ Total Sale Value: 3.6B. USD IN 2010
¾ Chinese Biggest Yard by Annual Revenue
3000000
2500000
2000000
1500000
1000000
500000
0
1997
1997
2007
1998
1999
1998
2008
2000
1999
2009
2001
2002
2000
2010
2003
2001
2011
2004
2005
2002
2006
2003
2007
2008
2004
2009
2010
2011
2005
2006
Value by RMB
6
DSIC OVERVIEW - MAIN PRODUCTS in Shipbuilding
¾TANKER
¾ VLCC ________________________55
¾ AFRAMAX TANKER_______________39
¾ PANAMAX TANKER ______________38
¾ MR PRODUCT TANKER____________14
¾CONTAINER
¾ 1800TEU CONTAINER____________16
¾ 4250TEU CONTAINER____________49
¾ 4300TEU CONTAINER____________4
¾ 5668TEU CONTAINER____________4
¾ 6600TEU CONTAINER____________6
¾ 10,000TEU CONTAINER__________4+2
¾BULKER
¾ 310,000DWT VL0C______________7
¾ CAPESIZE_____________________42
¾ KAMSARMAX____________________10
¾OTHERS
7
Main Facilities for Shipbuilding
--- STEEL PROCESSING CENTER
ANNUAL CAPACITY 900,000 TONS
Product: Blasted & Cut Plate & Profiles
4 Steel Pretreatment Lines
8
Main Facilities for Shipbuilding
--- BLOCK FABRACATION LINES
ANNUAL CAPACITY 3,000 BLOCKS
Product: Blasted & Cut Plate & Profiles
4 Steel Pretreatment Lines
9
Main Facilities for Shipbuilding-NO.1 Yard
¾Dry-dock (400M X 96M X 13M)
¾Slipway (200M X 23.5M)
¾Dry-dock (400M*96M*13M) for VLCC/Semis/Drillship
¾Slipway (255M X 29M)
¾Slipway (200M*23.5M) for Bulk Carrier/Oil Tankers
¾Slipway (290M X 35.5M)
¾Slipway (255M*29M) for Bulk Carrier/Oil Tankers
¾600T Gantry Cranes
¾Slipway (290M*35.5M) for Bulk Carrier/Oil Tankers
¾600T Gantry Crane
10
Main Facilities for Shipbuilding-NO.2 Yard
¾Dry-dock (550M X 80M X 12.7M)
¾Dry-dock (150M X 68M X 12.7M)
¾Slipway (305M X 52M)
¾900T Gantry Crane
¾600T Gantry Crane
¾580T Gantry Crane
11
Main Facilities for Shipbuilding-NO.3 Yard
¾Dry-dock
(550M*80M*12.7M)
for for
VLCC/Semis/Drillship
¾Dry-dock
(550M*80M*12.7M)
VLCC/Semis/Drillship
¾Dry-dock (150M*68M*12.7M)
for for
Semis/Jack-up
(150M*68M*12.7M)
Semis/Jack-up
¾Dry-dock (370M ¾Dry-dock
X 86M X 14.6M)
¾Slipway
(305M*52M)
for for
FPSO/Bulk
Carrier/Oil
Tankers
¾Slipway
(305M*52M)
FPSO/Bulk
Carrier/Oil
Tankers
¾600T Gantry Crane
¾900T
Gantry
Crane
¾900T Gantry Crane
¾600T
Gantry
Crane
¾600T
Gantry
Crane
¾580T
Gantry
Crane
¾580T Gantry Crane
12
ENGINEERING RESOURCES
1000 engineers for shipbuilding and
offshore from basic design to detail and
shop drawing engineering
Engineering hardware and soft ware:
-- Tribon M3 for 3D drawing
-- 3D FEM software for Hydro performance and
scantling strength, such asSESAM, NAPA
ANSYS, NAUTCUS HULL
-- EDSA for Electric System Simulation and
Analysis
-- AirPAK for HVAC Simulation and Analysis
13
LNG CARRIERS
LNG Carriers DESIGN
AVAILABLE DESIGNS:
¾138K GT No.96 MEMBRANE TYPE LNG CARRIER (2002)
¾140K Moss TYPE LNG CARRIER (2003)
¾150K GT No.96 MEMBRANE TYPE LNG CARRIER (2006)
¾170K GT No.96 MEMBRANE TYPE LNG CARRIER (2007-2010)
¾210K GT No.96 MEMBRANE TYPE LNG CARRIER (2008-2010)
¾270K GT No.96 MEMBRANE TYPE LNG CARRIER (2009-2010)
DSIC IS READY TO TAKE ORDERS BASED ON THE ABOVE DESIGNS
LNG Carriers DESIGN
Design Activities:
¾Quick Model Test：Domestic water basin and SSPA;
¾Overall performance analysis: stability analysis, endurance, evaporation, loading conditions
and overall strength
¾Structural analysis: calculation according the rules and 3D section and overall definite
analysis
¾Cargo capacity and shape calculations & analysis
¾Equipment calculation and system design: CCS, piping, propulsion and auxiliary systems
¾Construction method and analysis: construction process and block division
LNG Carriers Design_Main particulars
¾171,000m2 GTT No.96 MEMBRANE TYPE LNG
MAIN PARTICLARS
LOA.
LBP.
B
D（TO MAIN DECK）
DESIGN DRAFT
SCANTLING DRAFT
DEAD WEIGHT
294.50M
283.40M
45.80M
26.00M
11.50M
12.30M
84,000TONS
ENDURA
13,000 KNOTS
SERVICE SPEED(21% SEA MARGIN)
CARGO SYSTEM
CCS
GTT NO.96 MEMBRANE TYPE
NO. OF CARGO HOLDS
4
CARGO CAPACITY(100%) . 171,000m2
PROPOLSION
DFDE
DIESEL ENGINES
Wartsila 12V50DF 3 x
11,700 KW Wartsila 6L50DF 1 x 5,850 KW
GENERATORS
11,290KW x 3
5,650 KW x 1
POWER
ACCOMMODAGTION
1x 27,500 KW
35 PERSON
19.5 KNOTS
Membrane Tank TECHNOLOGY
¾2001: Introduction of licenses from GTT and MOSS
¾2002: Completion of standard GT No.96 mock-up
¾Oct, 2010 completed the construction of the biggest
non-standard GT No.96 large mock-up. This mock-up
was certified by LR、DNV、ABS、BV、GL、CCS
Membrane Tank TECHNOLOGY
¾SIZE OF MOCK-UP:12M high、10M long and 11M wide，including
pump tower, gas chamber and liquid doom
¾Total investment: RMB100 million
¾Construction period: 1 year，at peak time 80 person
Membrane Tank TECHNOLOGY
Key milestones:
Steel cutting: July, 2009年
scaffold: Dec, 2009
Insulation installation: Mar, 2010
Tightness test: Aug., 2010
Completion : Oct., 2010
SMALL SIZE LNG CARRIERS
SMALL SIZE LNG CARRIERS
Independent Tanks Type C LNG CARRIERS：
¾Cylindrical type LNG Carriers
z
z
z
z
z
z
Cylindrical type tank
Design pressure.：5~10bar
Capacity：2500~10,000M3
Cargo Temp.：-163°C
Cargo Hold Material：Austenitic Stailess Steel
Cargo Hold No.：2~3
SMALL SIZE LNG CARRIERS
Independent Tanks Type C LNG CARRIERS：
¾Bilobe Type LNG Carriers
z
z
z
z
z
z
Bilobe type tank
Design pressure：4~7bar
Capacity：8000~30000M3
Cargo Temperature：-163°C
Cargo Hold No.：2~4个
Tank Material：Austenitic Stainless
Steel or 9%Ni Steel
SAMLL SIZE LNG CARRIER
CONSTRUCTION AND INTEGRATION：
HULL：
¾SLIPWAY (200M X 23.5M)
¾SLIPWAY (255M X 29M)
¾SLIPWAY (290M X 35.5M)
C TYPE TANKS：
DSIC EUQIPMENT
SLIPWAY IN NO.1 YARD
DSIC EQUIPMENT
SAMLL SIZE LNG CARRIER
Cylindrical and Bilobe type Tanks Construction:
——DSIC EQUIPMENT
SAMLL SIZE LNG CARRIER
Facility Capacity for C Type Tanks
¾Hydrau. Press： 8000T
¾Roll. Mach.：Plate B:4.5M，T: 260mm
¾Curved Bevel Cutting：15X4.5M，45DEG
¾Max. Lifting Capacity (Indoor)：2X200T
SAMLL SIZE LNG CARRIER
CERTIFICATION AND REFERENCE
¾ASME N CERTIFICATION for Nuclear Industry
¾National Certification of Nuclear Class 2,3
¾Design and Fabiration License for
Pressurized Vessel by Government Authority
¾CLASS CERTIFICATION
REFORMING
REACTOR
SPHERIC TANK
VERY LARGE LIQUID GAS CARRIERS
VLGC_Design Overview
VLGC_Main Particulars
VLGC_General Arrangement
VLGC_Scantling for hull and cargo hold
VLGC_Engineering Foucus
Temperature Analysis
VLGC_Technical Foucus
Integrated Scantling FEM for hul and Cargo hold
VLGC_Technical Foucus
Engineering of Cargo Tank Supports
VLGC_Technical Foucus
Design of Special System and Machinery
•Cargo Systems
•Gas Detection Systems
•Fire Fighting Systems
•Inert Gas System
VLGC_Technical Foucus
Construction Methods
THANK YOU !