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EXTRA. The new spray booth.
Blowpower, the innovative
ordinary system.
Blowtherm innovative system optimises the already remarkable performances
of the most famous and appreciated spray booths in the world.
An added value for the most careful and demanding spray booth operator.
With the latest European Regulations which enforced the use of water base paints and also
the European Directive (EN13355) relating to painting and drying booths, a demand
emerged for the introduction of the new Blowpower system in the Extra spray booth. The
system optimises the spray booth performance in terms of energy saving, reduction in
atmospheric pollution, operational speed and the quality of the finished work. These
components can be adapted all together or one by one, according to the specific needs of
the customer. The selection of the most advanced technologies optimizes the performance
of the spray booth, offers substantial energy savings and provides exceptional results.
Airspeed
To facilitate the use of the water base products, Blowtherm has developed a new system:
AIR SPEED, which increases the air velocity up to four times when compared with
traditional ventilation systems.
The advantages of the system:
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Shorter flash-off times between coats
Shorter curing time
Faster removal of volatile components before the start of the reticulation
process.
Frequency drive
Frequency drive
Using frequency drive motors in painting drying booths allows a reduction in the volume
of air required during the painting phases where a lower volume of air will not
compromise paintwork quality, curing performance, or operator safety.
Advantages of the system:
•
•
•
Energy saving: lower fuel costs (up to 34%) lower power costs (up to 32%)
Automatic pressure control within the spray booth.
Reduced electrical demand peaks and no pressure jumps in the booth box
Smart Cure
Smart Cure is a programme which provides a very quick curing system after which it is
possible to work immediately on the vehicle.
Advantages of the system:
•
•
•
•
Speed: shorter drying cycle
Easy to use
Economy: as the cycle is shorter, the electrical and fuel consumption per cycle is
lower
Higher profit from increased productivity
2
Digital control panel with
latest generation
microprocessor
Direct fired gas burner
Combustion takes place within the spray booth downdraft air flow..
Advantages of the system:
•
•
•
•
•
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•
100% efficient
Energy saving
Shorter operating cycles
Fast response to the set temperature
Safety
Stable temperature control
Burner flue not required
Reduced maintenance
Blowtherm direct fire burner is constructed according to the European gas directive
90/396/CEE, as expressly required by fire authorities.
Heating recuperator
The highly efficient thermoventilation units, treating high volumes of air, can be equipped
with heating recuperators, which recover the heat of the exhaust air (during the spraying
and the drying phases) by reintroducing the recovered heat into the intake air supply.
Advantages of the system:
•
•
efficiency
Saving: the heat recuperator offers a considerable energy saving, especially
in the winter season
3
EXTRA-BLOWPOWER 7000 2x 11 kW PACKAGE 5 ROWS OF GRIDS
INTERNAL SIZES: 7.000 X 4.000 X 2.725 H (MM)
Booth Box
Steel Basement
RAL 9010/white painted inside and outside
Painted ceiling filter frames
Plenum with AirSpeed system – Plenum H=760 mm
Walls with double skin, insulated panels
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H
RAL 9006/grey painted outside with antipanic system
Insulated plenum with air diffusers
Lighting: n° 36 58W-TL tubes (2.088W)
H mm. 530
Galvanized plate periphery and internal structure
N° 5 rows of galvanized grids, mm.786 x 997 – 800 kg./w.p. load capacity
Paint-stop filters and related supports underneath the grids
4
Thermoventilation
Unit Extra
SBC P1 Control Panel
(No remote)
Heat Recuperator
Air recirculation system
Painted plate external structure
269kW with direct fire
Cycle change-over pneumatic damper
N° 1 air intake regulation manual damper
N° 1 air exhaust regulation pneumatic damper
N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h
Safety thermostats
Post filtration section with filter bags
Upper connection ducting L=400 mm
Lower connection ducting L=400 mm
For the direct progressive start of the motors with:
Smart Cure system
Preflashing and Predrying system
Drive System with remote control
Automatic pressure regulation and pressures visualization
Economy system with the velocity regulation of the motors
Filter monitoring– Timeback – Worktime
Control panel and power panel support
Heat recuperator
Connection ducts from TV unit to recuperator
Connection ducts from recuperator to outlet ducts
By-pass damper with air piston
Prefilter bags
Structure to support ducts and recuperator
5
EXTRA-BLOWPOWER 8000 2x 11 kW PACKAGE 5 ROWS OF GRIDS
INTERNAL SIZES: 8.000 X 4.000 X 2.725 H (MM)
Booth Box
Steel Basement
RAL 9010/white painted inside and outside
Painted ceiling filter frames
Plenum with AirSpeed system – Plenum H=760 mm
Walls with double skin, insulated panels
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H
RAL 9006/grey painted outside with antipanic system
Insulated plenum with air diffusers
Lighting: n° 48 58W-TL tubes (2.784W)
H mm. 530
Galvanized plate periphery and internal structure
N° 5 rows of galvanized grids, mm.786 x 997 – 800 kg./w.p. load capacity
Paint-stop filters and related supports underneath the grids
6
Thermoventilation
Unit Extra
SBC P1 Control Panel
(No remote)
Heat Recuperator
Air recirculation system
Painted plate external structure
269kW with direct fire
Cycle change-over pneumatic damper
N° 1 air intake regulation manual damper
N° 1 air exhaust regulation pneumatic damper
N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h
Safety thermostats
Post filtration section with filter bags
Upper connection ducting L=400 mm
Lower connection ducting L=400 mm
For the direct progressive start of the motors with:
Smart Cure system
Preflashing and Predrying system
Drive System with remote control
Automatic pressure regulation and pressures visualization
Economy system with the velocity regulation of the motors
Filter monitoring– Timeback – Worktime
Control panel and power panel support
Heat recuperator
Connection ducts from TV unit to recuperator
Connection ducts from recuperator to outlet ducts
By-pass damper with air piston
Prefilter bags
Structure to support ducts and recuperator
7
EXTRA-BLOWPOWER 7000 2x 11 kW PACKAGE 3 ROWS OF GRIDS
INTERNAL SIZES: 7.000 X 4.000 X 2.725 H (MM)
Booth Box
Concrete Pit Basement
RAL 9010/white painted inside and outside
Painted ceiling filter frames
Plenum with AirSpeed system – Plenum H=760 mm
Walls with double skin, insulated panels
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H
RAL 9006/grey painted outside with antipanic system
Insulated plenum with air diffusers
Lighting: n° 36 58W-TL tubes (2.088W)
Central excavation
Galvanized plate support structure
N° 3 rows of galvanized grids, mm. 786 x 997 – 800 kg./w.p. load capacity
(the length of the 3 rows of grids is of 6.000 mm.)
Paint-stop filters and related supports underneath the grids
Booth floor anchoring profile
8
Thermoventilation
Unit Extra
SBC P1 Control Panel
(No remote)
Heat Recuperator
Air recirculation system
Painted plate external structure
269kW with direct fire
Cycle change-over pneumatic damper
N° 1 air intake regulation manual damper
N° 1 air exhaust regulation pneumatic damper
N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h
Safety thermostats
Post filtration section with filter bags
Upper connection ducting L=400 mm
For the direct progressive start of the motors with:
Smart Cure system
Preflashing and Predrying system
Drive System with remote control
Automatic pressure regulation and pressures visualization
Economy system with the velocity regulation of the motors
Filter monitoring– Timeback – Worktime
Control panel and power panel support
Heat recuperator
Connection ducts from TV unit to recuperator
Connection ducts from recuperator to outlet ducts
By-pass damper with air piston
Prefilter bags
Structure to support ducts and recuperator
9
EXTRA-BLOWPOWER 8000 2x 11 kW PACKAGE 3 ROWS OF GRIDS
INTERNAL SIZES: 8.000 X 4.000 X 2.725 H (MM)
Booth Box
Concrete Pit Basement
RAL 9010/white painted inside and outside
Painted ceiling filter frames
Plenum with AirSpeed system – Plenum H=760 mm
Walls with double skin, insulated panels
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H
RAL 9006/grey painted outside with antipanic system
Insulated plenum with air diffusers
Lighting: n° 48 58W-TL tubes (2.784W)
Central excavation
Galvanized plate support structure
N° 3 rows of galvanized grids, mm. 786 x 997 – 800 kg./w.p. load capacity
(the length of the 3 rows of grids is of 7.000 mm.)
Paint-stop filters and related supports underneath the grids
Booth floor anchoring profile
10
Thermoventilation
Unit Extra
SBC P1 Control Panel
(No remote)
Heat Recuperator
Air recirculation system
Painted plate external structure
269kW with direct fire
Cycle change-over pneumatic damper
N° 1 air intake regulation manual damper
N° 1 air exhaust regulation pneumatic damper
N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h
Safety thermostats
Post filtration section with filter bags
Upper connection ducting L=400 mm
For the direct progressive start of the motors with:
Smart Cure system
Preflashing and Predrying system
Drive System with remote control
Automatic pressure regulation and pressures visualization
Economy system with the velocity regulation of the motors
Filter monitoring– Timeback – Worktime
Control panel and power panel support
Heat recuperator
Connection ducts from TV unit to recuperator
Connection ducts from recuperator to outlet ducts
By-pass damper with air piston
Prefilter bags
Structure to support ducts and recuperator
11
EXTRA-BLOWPOWER 7000 2x 11 kW PACKAGE 5 ROWS OF GRIDS
su H o
pp t a
lie ir
d re
by cu
Blo per
w ato
th r
er
m
INTERNAL SIZES: 7.000 X 4.000 X 2.725 H (MM)
Booth Box
Steel Basement
RAL 9010/white painted inside and outside
Painted ceiling filter frames
Plenum with AirSpeed system – Plenum H=760 mm
Walls with double skin, insulated panels
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H
RAL 9006/grey painted outside with antipanic system
Insulated plenum with air diffusers
Lighting: n° 36 58W-TL tubes (2.088 W)
H mm. 530
Galvanized plate periphery and internal structure
N° 5 rows of galvanized grids, mm.786 x 997 – 800 kg./w.p. load capacity
Paint-stop filters and related supports underneath the grids
12
Thermoventilation
Unit Extra
SBC P1 Control Panel
(No remote)
Heat Recuperator
Air recirculation system
Painted plate external structure
260kW with heat exchanger for natural gas and diesel oil burner
Cycle change-over pneumatic damper
N° 1 air intake regulation manual damper
N° 1 air exhaust regulation pneumatic damper
N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h
Safety thermostats
Post filtration section with filter bags
Upper and lower connection ducting L=400 mm
For the direct progressive start of the motors with:
Smart Cure system - Preflashing and Predrying system
Drive System with remote control
Automatic pressure regulation and pressures visualization
Economy system with the velocity regulation of the motors
Filter monitoring– Timeback – Worktime
Control panel and power panel support
Heat recuperator
Connection ducts from TV unit to recuperator
Connection ducts from recuperator to outlet ducts
By-pass damper with air piston
Prefilter bags
Structure to support ducts and recuperator
13
EXTRA-BLOWPOWER 8000 2x 11 kW PACKAGE 5 ROWS OF GRIDS
s u Ho
pp t a
lie ir
d re
by c u
Blo per
w ato
th r
er
m
INTERNAL SIZES: 8.000 X 4.000 X 2.725 H (MM)
Booth Box
Steel Basement
RAL 9010/white painted inside and outside
Painted ceiling filter frames
Plenum with AirSpeed system – Plenum H=760 mm
Walls with double skin, insulated panels
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H
RAL 9006/grey painted outside with antipanic system
Insulated plenum with air diffusers
Lighting: n° 48 58W-TL tubes (2.784W)
H mm. 530
Galvanized plate periphery and internal structure
N° 5 rows of galvanized grids, mm.786 x 997 – 800 kg./w.p. load capacity
Paint-stop filters and related supports underneath the grids
14
Thermoventilation
Unit Extra
SBC P1 Control Panel
(No remote)
Heat Recuperator
Air recirculation system
Painted plate external structure
260kW with heat exchanger for natural gas and diesel oil burner
Cycle change-over pneumatic damper
N° 1 air intake regulation manual damper
N° 1 air exhaust regulation pneumatic damper
N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h
Safety thermostats
Post filtration section with filter bags
Upper and lower connection ducting L=400 mm
For the direct progressive start of the motors with:
Smart Cure system - Preflashing and Predrying system
Drive System with remote control
Automatic pressure regulation and pressures visualization
Economy system with the velocity regulation of the motors
Filter monitoring– Timeback – Worktime
Control panel and power panel support
Heat recuperator
Connection ducts from TV unit to recuperator
Connection ducts from recuperator to outlet ducts
By-pass damper with air piston
Prefilter bags
Structure to support ducts and recuperator
15
EXTRA-BLOWPOWER 7000 2x 11 kW PACKAGE 3 ROWS OF GRIDS
su H o
pp t a
lie ir
d re
by cu
B per
lo a
w to
th r
er
m
INTERNAL SIZES: 7.000 X 4.000 X 2.725 H (MM)
Booth Box
Concrete Pit Basement
RAL 9010/white painted inside and outside
Painted ceiling filter frames
Plenum with AirSpeed system – Plenum H=760 mm
Walls with double skin, insulated panels
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H
RAL 9006/grey painted outside with antipanic system
Insulated plenum with air diffusers
Lighting: n° 36 58W-TL tubes (2.088W)
Central excavation
Galvanized plate support structure
N° 3 rows of galvanized grids, mm. 786 x 997 – 800 kg./w.p. load capacity
(the length of the 3 rows of grids is of 6.000 mm.)
Paint-stop filters and related supports underneath the grids
Booth floor anchoring profile
16
Thermoventilation
Unit Extra
SBC P1 Control Panel
(No remote)
Heat Recuperator
Air recirculation system
Painted plate external structure
260kW with heat exchanger for natural gas and diesel oil burner
Cycle change-over pneumatic damper
N° 1 air intake regulation manual damper
N° 1 air exhaust regulation pneumatic damper
N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h
Safety thermostats
Post filtration section with filter bags
Upper connection ducting L=400 mm
For the direct progressive start of the motors with:
Smart Cure system - Preflashing and Predrying system
Drive System with remote control
Automatic pressure regulation and pressures visualization
Economy system with the velocity regulation of the motors
Filter monitoring– Timeback – Worktime
Control panel and power panel support
Heat recuperator
Connection ducts from TV unit to recuperator
Connection ducts from recuperator to outlet ducts
By-pass damper with air piston
Prefilter bags
Structure to support ducts and recuperator
17
EXTRA-BLOWPOWER 8000 2x 11 kW PACKAGE 3 ROWS OF GRIDS
su H o
pp t a
lie ir
d re
by cu
Blo per
w ato
th r
er
m
INTERNAL SIZES: 8.000 X 4.000 X 2.725 H (MM)
Booth Box
Concrete Pit Basement
RAL 9010/white painted inside and outside
Painted ceiling filter frames
Plenum with AirSpeed system – Plenum H=760 mm
Walls with double skin, insulated panels
Vehicle access door with 4 windowed wings – mm. 3.260 x 2.680H
RAL 9006/grey painted outside with antipanic system
Insulated plenum with air diffusers
Lighting: n° 48 58W-TL tubes (2.784W)
Central excavation
Galvanized plate support structure
N° 3 rows of galvanized grids, mm. 786 x 997 – 800 kg./w.p. load capacity
(the length of the 3 rows of grids is of 7.000 mm.)
Paint-stop filters and related supports underneath the grids
Booth floor anchoring profile
18
Thermoventilation
Unit Extra
SBC P1 Control Panel
(No remote)
Heat Recuperator
Air recirculation system
Painted plate external structure
260kW with heat exchanger for natural gas and diesel oil burner
Cycle change-over pneumatic damper
N° 1 air intake regulation manual damper
N° 1 air exhaust regulation pneumatic damper
N° 2 15Hp/11kW centrifugal electro fans – 27.000 (800 Pa) / 32.000 (300 Pa) m3/h
Safety thermostats
Post filtration section with filter bags
Upper connection ducting L=400 mm
For the direct progressive start of the motors with:
Smart Cure system - Preflashing and Predrying system
Drive System with remote control
Automatic pressure regulation and pressures visualization
Economy system with the velocity regulation of the motors
Filter monitoring– Timeback – Worktime
Control panel and power panel support
Heat recuperator
Connection ducts from TV unit to recuperator
Connection ducts from recuperator to outlet ducts
By-pass damper with air piston
Prefilter bags
Structure to support ducts and recuperator
19