ArcelorMittal Dofasco - Hamilton Industrial Environmental Association

ArcelorMittal Dofasco - Hamilton Industrial Environmental Association

ArcelorMittal Dofasco
Presentation to the
Hamilton Industrial Environmental Association &
Community Action Panel (HIEA‐CAP)
November 19, 2013
ArcelorMittal is world’s largest
steel
t l and
d mining
i i company
•
World's leading integrated steel and mining company.
company
•
84 Mt produced in 2012.
•
More than 245,000 employees at 85 plant sites More
than 245 000 employees at 85 plant sites
in 60 plus countries. •
Approximately 35% of our steel is produced in the Americas 47% in Europe and 18% in other
the Americas, 47% in Europe and 18% in other countries such as Kazakhstan, South Africa and Ukraine.
•
Key global markets: automotive, construction, Key
global markets: automotive construction
household appliances and packaging.
ArcelorMittal employs 10,000 Canadians
and makes 40,000 indirect jobs possible
• More than 10,000 employees In Canada:
o >4,400 in Quebec
o >5,600 in Ontario
o Support over 40,000 indirect jobs.
Support over 40 000 indirect jobs
• Operations in Flat Rolled, Tubular and Long product steels.
• Extensive Iron Ore Mines in Quebec
• Addition of Mary River iron ore mine located on Baffin Island.
ArcelorMittal Dofasco
• Established in 1912 – Dominion
Steel Castings
• Acquired in January 2006 by Arcelor
• Integration of Dofasco into
ArcelorMittal Flat Carbon Americas
began February 2007
• Canada’s largest producer of flat
rolled
ll d steels
l
• Leading supplier to automotive
• Manufacturing focused in the Great
Lakes Region (Hamilton, Windsor,
Montreal)
Vision and Values
•
We are committed to setting globally recognised standards and managing our growth and profits with the needs of future generations in mind.
fi
ih h
d ff
i
i
i d
•
Our values:
– Quality
– Leadership
– Sustainability
• Environment
• Employees
• Community
Our Hamilton Facilities - ISO 14001 Registered
Coke Making
3 Batteries
Iron Making
3 operational blast furnaces
Steel Making
1 Electric Arc Furnace
1 Basic Oxygen Furnace
2 Casters
Rolling
1 Hot Strip Mill
Cold Rolling
2 Pickle lines
1 Tinning Line
4 Galvanizing Lines
1 Galvalume
Property
750 acres
In a major urban centre
Facilities:Coke Making and Byproducts
No.1 CP
Scrap
KOBM
Steelmakin
g
No.1
LMF
No.2 CP
No.1
TDG
No.1
Caster
No.3 CP
Hot Metal
EAF
PCI
No.2
LMF
No.2
Caster
Cold Iron
No.2 BF
No.3 BF
No.4 BF
Purchased Slabs
Iron Ore Pellets
7
Scrap
No.1 & No.2
Reheat Furnaces
Hot Strip Mill
Facilities:Coke Making and Byproducts
Facilities:Coke Making and Byproducts
• 3 Coke Plants – Coke Plant No. 1 ‐ Commissioned in 1958
•
3 Batteries ‐ 105 Total Ovens
– Coke Plant No. 2 Coke Plant No 2 ‐ Commissioned in 1971
Commissioned in 1971
•
2 Batteries ‐ 106 Total Ovens
– Coke Plant No. 3 ‐ Commissioned in 1978
•
1 Battery 35 Ovens
1 Battery ‐
35 Ovens
• By‐Products 1, 2 and 3
– COG, Tar, Light Oil, Ammonia Sulphate Production
– Ammonia Removal and Destruction
– Cyanide and Fluoride Water Treatment Facility Cyanide and Fluoride Water Treatment Facility
#1 Coke Plant Closure
•
Expected out‐of‐service date: March 2015
– Continued repair and maintenance investments C ti
d
i
d
i t
i
t
t
– Safe, orderly shutdown
– Infrastructure changes
•
Permanent improvement in local air emissions:
~ 40% reduction in Benzene
~ 12% reduction in NOx
~ 10% reduction in TSP
~ 8% reduction in B(a)P
~ 4% reduction in SO2
~ 33% reduction in visible emissions
Facilities: Iron Making
Facilities: Iron Making
No.1 CP
Scrap
KOBM
Steelmakin
g
No.1
LMF
No.2 CP
No.1
TDG
No.1
Caster
No.3 CP
Hot Metal
EAF
PCI
No.2
LMF
No.2
Caster
Cold Iron
No.2 BF
No.3 BF
No.4 BF
Purchased Slabs
Iron Ore Pellets
Scrap
No.1 & No.2
Reheat Furnaces
Hot Strip Mill
Facilities: Iron Making
Facilities: Iron Making
• #2 Blast Furnace
– Commissioned in 1954
– Relined in 2005
• #3 Blast Furnace
– Commissioned in 1963
– Relined in 2010
Relined in 2010
• #4 Blast Furnace
– Commissioned in 1971
– Scheduled for Reline in 2018
Facilities: Steelmaking
Facilities: Steelmaking
No.1 CP
Scrap
KOBM
Steelmakin
g
No.1
LMF
No.2 CP
No.1
TDG
No.1
Caster
No.3 CP
Hot Metal
EAF
PCI
No.2
LMF
No.2
Caster
Cold Iron
No.2 BF
No.3 BF
No.4 BF
Purchased Slabs
Iron Ore Pellets
Scrap
No.1 & No.2
Reheat Furnaces
Hot Strip Mill
Facilities: Steelmaking
ArcelorMittal Dofasco is divided into
two streams:
1) Basic Oxygen Furnace (KOBM)
2) Electric Arc Furnace (EAF)
KOBM:
O
Commissioned in 1978
1 LMF / 1 Tank Degasser
1 x 2 Caster
Higher Quality Steel
-Automotive
-Tinplate
EAF – 100% Recycled Input:
Commissioned in 1996
1 LMF
1 x 1 Strand Caster
Services: Material Handling and Logistics
Services: Material Handling and Logistics
•
Manage the flow and inventories of materials including: – scrap
– steel slabs
– hot band coils
– work in process
work in process
– finished goods – by‐products
Facilities: Hot Rolling
Facilities: Hot Rolling
Casting
Hot Rolling
#1 CC
Reheat
Furnaces
#2 CC
Slabber
Rougher
Crop
Shear
#2-66" 7 Stand
Finishing Mill
Hot Band Inventory
Coilers
Slab Inventory
1) 8237
2) 309 ¤
1) 4086 2) 154 ¤
Pickling
Cold Rolling
19 - #1 CPCM
1) 12085 2) 526
Galvanizing
Annealing
Tempering
Electrolytic Tinning
Shipments
81 - #1 GALV
4873 ^^
GALV.
1) 342
44 - OCA
2) 22
1967 ^^
COLD ROLL
82 - #2 GALV
1) 3814
(Galv. +
Galvalume)
Outside
Slitting
2) 173
1) 102 2) 7
52 - #2-66" TM
70 - COIL PREP
1) 1039 2) 49
15 - #2 CPCM
83 - #3 GALV
46 - #2 TOWER
1029 ^^
1) 1765 2) 91
TIN PLATE
1) 657 2) 46
(Tin Mill black +
Chromium + Tin)
73 - #3 E LINE
1) 524
1) 2749
2) 124 (note 1)
1) 4363
2) 195 (note 2)
60 - REWIND
1) 724 2) 40
84 - #4 GALV
1) 769 2) 53
47 - #1 CA
1) 574
2) 53
85 - DSG
1) 268 2) 15
1) 913
1) 1271 2) 53
1) 3184
2) 137
2) 53
1) 1038 2) 49
61 - 60" HSS
LEGEND:
¤ 1)) Average Liquid Steel
S
Charge
C
Tons per Day
2) Average Finished Slabs per Day
1) Average Charge Tons per Day
2) Average Charge Pieces per Day
HOT ROLL
Outside
Tempering
p
g
Note 1) Ramp-up (Feb. '06 to Dec. '06 )
Note 2) Q1 2007
3254 ^^
(Plate + HR)
412 ^^
(HR + CR +
Galv.)
Tubing
1) 1127 2) 51
2) 35
Tube Bender
1) 163 2) 36
64 - 62" HSS
11 - #2 TUBE MILL
1) 1207 2) 50
1) 264
^^ Average Net Ton Shipments per Day
2) 107
23 - #1 TUBE MILL
1) 632
Outside
Annealing
2) 45
Slitting
1) 1765 2) 90
22 - #2 CL
2) 103
1) 869
1) 997
Shipping /
OP
TUBE
87 - DJG
Cleaning
1) 2337
2) 33
40 - 45
BATCH ANNEAL
55 - #5-56" TM
05 - COIL REPAIR
71 - PACKAGE
54 - 56"
56 TM
1) 883
04 - #4 CPL
2) 27
= Has Process Computer and gets PDI (Primary Data Input)
DRAWN:
DATA:
2) 37
F. Aguirre - PA
Calendar Year 2006
Facilities: Hot Rolling
Facilities: Hot Rolling
– #2 Hot Mill Commissioned in 1983
– Transform Slabs into Hot Band Coils for • Shipping direct to customers
• Further processing downstream
p
g
– Typical end uses of Hot Band
• Structural components for automotive • Pipe (oil and gas)
Pipe (oil and gas)
• Tubes
• Water Heaters
• Agriculture
• Electrical Panels
Facilities: Pickling / Cold Rolling
Facilities: Pickling / Cold Rolling
Casting
Hot Rolling
#1 CC
Reheat
Furnaces
#2 CC
Slabber
Rougher
Crop
Shear
#2-66" 7 Stand
Finishing Mill
Hot Band Inventory
Coilers
Slab Inventory
1) 8237
2) 309 ¤
1) 4086 2) 154 ¤
Pickling
Cold Rolling
19 - #1 CPCM
1) 12085 2) 526
Galvanizing
Annealing
Tempering
Electrolytic Tinning
Shipments
81 - #1 GALV
4873 ^^
GALV.
1) 342
44 - OCA
2) 22
1967 ^^
COLD ROLL
82 - #2 GALV
1) 3814
(Galv. +
Galvalume)
Outside
Slitting
2) 173
1) 102 2) 7
52 - #2-66" TM
70 - COIL PREP
1) 1039 2) 49
15 - #2 CPCM
83 - #3 GALV
46 - #2 TOWER
1029 ^^
1) 1765 2) 91
TIN PLATE
1) 657 2) 46
(Tin Mill black +
Chromium + Tin)
73 - #3 E LINE
1) 524
1) 2749
2) 124 (note 1)
1) 4363
2) 195 (note 2)
60 - REWIND
1) 724 2) 40
84 - #4 GALV
1) 769 2) 53
47 - #1 CA
1) 574
2) 53
85 - DSG
1) 268 2) 15
1) 913
1) 1271 2) 53
1) 3184
2) 137
2) 53
1) 1038 2) 49
61 - 60" HSS
LEGEND:
¤ 1)) Average Liquid Steel
S
Charge
C
Tons per Day
2) Average Finished Slabs per Day
1) Average Charge Tons per Day
2) Average Charge Pieces per Day
HOT ROLL
Outside
Tempering
p
g
Note 1) Ramp-up (Feb. '06 to Dec. '06 )
Note 2) Q1 2007
3254 ^^
(Plate + HR)
412 ^^
(HR + CR +
Galv.)
Tubing
1) 1127 2) 51
2) 35
Tube Bender
1) 163 2) 36
64 - 62" HSS
11 - #2 TUBE MILL
1) 1207 2) 50
1) 264
^^ Average Net Ton Shipments per Day
2) 107
23 - #1 TUBE MILL
1) 632
Outside
Annealing
2) 45
Slitting
1) 1765 2) 90
22 - #2 CL
2) 103
1) 869
1) 997
Shipping /
OP
TUBE
87 - DJG
Cleaning
1) 2337
2) 33
40 - 45
BATCH ANNEAL
55 - #5-56" TM
05 - COIL REPAIR
71 - PACKAGE
54 - 56"
56 TM
1) 883
04 - #4 CPL
2) 27
= Has Process Computer and gets PDI (Primary Data Input)
DRAWN:
DATA:
2) 37
F. Aguirre - PA
Calendar Year 2006
Facilities: Pickling / Cold Rolling
Facilities: Pickling / Cold Rolling
• #1 CPCM:
– Commissioned in 1991
– light gauge cold roll
– tin/automotive exposed
• #2 CPCM:
– Commissioned in 2006
– heavier g
gauge
g cold roll
– high throughput
• #4 PL:
– Commissioned in 1985
– pickle and oil hot roll
No. 2 CPCM
Facilities: Galvanize Lines
Facilities: Galvanize Lines
Casting
Hot Rolling
#1 CC
Reheat
Furnaces
#2 CC
Slabber
Rougher
Crop
Shear
#2-66" 7 Stand
Finishing Mill
Hot Band Inventory
Coilers
Slab Inventory
1) 8237
2) 309 ¤
1) 4086 2) 154 ¤
Pickling
Cold Rolling
19 - #1 CPCM
1) 12085 2) 526
Galvanizing
Annealing
Tempering
Electrolytic Tinning
Shipments
81 - #1 GALV
4873 ^^
GALV.
1) 342
44 - OCA
2) 22
1967 ^^
COLD ROLL
82 - #2 GALV
1) 3814
(Galv. +
Galvalume)
Outside
Slitting
2) 173
1) 102 2) 7
52 - #2-66" TM
70 - COIL PREP
1) 1039 2) 49
15 - #2 CPCM
83 - #3 GALV
46 - #2 TOWER
1029 ^^
1) 1765 2) 91
TIN PLATE
1) 657 2) 46
(Tin Mill black +
Chromium + Tin)
73 - #3 E LINE
1) 524
1) 2749
2) 124 (note 1)
1) 4363
2) 195 (note 2)
60 - REWIND
1) 724 2) 40
84 - #4 GALV
1) 769 2) 53
47 - #1 CA
1) 574
2) 53
85 - DSG
1) 268 2) 15
1) 913
1) 1271 2) 53
1) 3184
2) 137
2) 53
1) 1038 2) 49
61 - 60" HSS
LEGEND:
¤ 1)) Average Liquid Steel
S
Charge
C
Tons per Day
2) Average Finished Slabs per Day
1) Average Charge Tons per Day
2) Average Charge Pieces per Day
HOT ROLL
Outside
Tempering
p
g
Note 1) Ramp-up (Feb. '06 to Dec. '06 )
Note 2) Q1 2007
3254 ^^
(Plate + HR)
412 ^^
(HR + CR +
Galv.)
Tubing
1) 1127 2) 51
2) 35
Tube Bender
1) 163 2) 36
64 - 62" HSS
11 - #2 TUBE MILL
1) 1207 2) 50
1) 264
^^ Average Net Ton Shipments per Day
2) 107
23 - #1 TUBE MILL
1) 632
Outside
Annealing
2) 45
Slitting
1) 1765 2) 90
22 - #2 CL
2) 103
1) 869
1) 997
Shipping /
OP
TUBE
87 - DJG
Cleaning
1) 2337
2) 33
40 - 45
BATCH ANNEAL
55 - #5-56" TM
05 - COIL REPAIR
71 - PACKAGE
54 - 56"
56 TM
1) 883
04 - #4 CPL
2) 27
= Has Process Computer and gets PDI (Primary Data Input)
DRAWN:
DATA:
2) 37
F. Aguirre - PA
Calendar Year 2006
Facilities: Galvanize Lines
•
•
•
•
•
N 1G
No.
Galv
l
•
Commissioned in 1955
•
Galvalume/Galvanize for Construction
•
Will be decommissioned by Q4 2014
No. 2 Galv
•
•
No. 6 Galv
•
Will be commissioned by Q4 2014
•
Galvanneal/Galvanize for Automotive and
Construction
Coteau-du-Lac – Montreal
•
Commissioned in 1960
•
Commissioned in 1991
•
Galvanneal/Galvanize for Automotive and
Construction
•
Galvanneal/Galvanize for Construction
•
Will be decommissioned by Q4 2014
No. 3 Galv
•
Commissioned in 1971
•
Galvanneal/Galvanize for Construction and
Automotive
No. 4 Galv
•
Commissioned in 1981
•
G l
Galvanize
i ffor A
Automotive
t
ti and
dC
Construction
t ti
•
Will be upgraded by Q4 2014 to produce Galvalume
DSG
•
Commissioned in 1999
•
Galvanize/Galvanneal for Automotive Exposed
•
DJG – Windsor
Wi d
•
Commissioned in 1993
•
Galvanneal/Galvanize for Automotive Exposed
Facilities: Tinplate
Facilities: Tinplate
Casting
Hot Rolling
#1 CC
Reheat
Furnaces
#2 CC
Slabber
Rougher
Crop
Shear
#2-66" 7 Stand
Finishing Mill
Hot Band Inventory
Coilers
Slab Inventory
1) 8237
2) 309 ¤
1) 4086 2) 154 ¤
Pickling
Cold Rolling
19 - #1 CPCM
1) 12085 2) 526
Galvanizing
Annealing
Tempering
Electrolytic Tinning
Shipments
81 - #1 GALV
4873 ^^
GALV.
1) 342
44 - OCA
2) 22
1967 ^^
COLD ROLL
82 - #2 GALV
1) 3814
(Galv. +
Galvalume)
Outside
Slitting
2) 173
1) 102 2) 7
52 - #2-66" TM
70 - COIL PREP
1) 1039 2) 49
15 - #2 CPCM
83 - #3 GALV
46 - #2 TOWER
1029 ^^
1) 1765 2) 91
TIN PLATE
1) 657 2) 46
(Tin Mill black +
Chromium + Tin)
73 - #3 E LINE
1) 524
1) 2749
2) 124 (note 1)
1) 4363
2) 195 (note 2)
60 - REWIND
1) 724 2) 40
84 - #4 GALV
1) 769 2) 53
47 - #1 CA
1) 574
2) 53
85 - DSG
1) 268 2) 15
1) 913
1) 1271 2) 53
1) 3184
2) 137
2) 53
1) 1038 2) 49
61 - 60" HSS
LEGEND:
¤ 1)) Average Liquid Steel
S
Charge
C
Tons per Day
2) Average Finished Slabs per Day
1) Average Charge Tons per Day
2) Average Charge Pieces per Day
HOT ROLL
Outside
Tempering
p
g
Note 1) Ramp-up (Feb. '06 to Dec. '06 )
Note 2) Q1 2007
3254 ^^
(Plate + HR)
412 ^^
(HR + CR +
Galv.)
Tubing
1) 1127 2) 51
2) 35
Tube Bender
1) 163 2) 36
64 - 62" HSS
11 - #2 TUBE MILL
1) 1207 2) 50
1) 264
^^ Average Net Ton Shipments per Day
2) 107
23 - #1 TUBE MILL
1) 632
Outside
Annealing
2) 45
Slitting
1) 1765 2) 90
22 - #2 CL
2) 103
1) 869
1) 997
Shipping /
OP
TUBE
87 - DJG
Cleaning
1) 2337
2) 33
40 - 45
BATCH ANNEAL
55 - #5-56" TM
05 - COIL REPAIR
71 - PACKAGE
54 - 56"
56 TM
1) 883
04 - #4 CPL
2) 27
= Has Process Computer and gets PDI (Primary Data Input)
DRAWN:
DATA:
2) 37
F. Aguirre - PA
Calendar Year 2006
Facilities: Tinplate
Facilities: Tinplate
• #3 E Line
• Commissioned in 1972
• ArcelorMittal Dofasco is the only
producer of Tinplate in Canada
• Dofasco’s tinplate is found in
approximately 90% of cans on
Canadian grocery store shelves.
Facilities: Tubular Products
Facilities: Tubular Products
Casting
Hot Rolling
#1 CC
Reheat
Furnaces
#2 CC
Slabber
Rougher
Crop
Shear
#2-66" 7 Stand
Finishing Mill
Hot Band Inventory
Coilers
Slab Inventory
1) 8237
2) 309 ¤
1) 4086 2) 154 ¤
Pickling
Cold Rolling
19 - #1 CPCM
1) 12085 2) 526
Galvanizing
Annealing
Tempering
Electrolytic Tinning
Shipments
81 - #1 GALV
4873 ^^
GALV.
1) 342
44 - OCA
2) 22
1967 ^^
COLD ROLL
82 - #2 GALV
1) 3814
(Galv. +
Galvalume)
Outside
Slitting
2) 173
1) 102 2) 7
52 - #2-66" TM
70 - COIL PREP
1) 1039 2) 49
15 - #2 CPCM
83 - #3 GALV
46 - #2 TOWER
1029 ^^
1) 1765 2) 91
TIN PLATE
1) 657 2) 46
(Tin Mill black +
Chromium + Tin)
73 - #3 E LINE
1) 524
1) 2749
2) 124 (note 1)
1) 4363
2) 195 (note 2)
60 - REWIND
1) 724 2) 40
84 - #4 GALV
1) 769 2) 53
47 - #1 CA
1) 574
2) 53
85 - DSG
1) 268 2) 15
1) 913
1) 1271 2) 53
1) 3184
2) 137
2) 53
1) 1038 2) 49
61 - 60" HSS
LEGEND:
¤ 1)) Average Liquid Steel
S
Charge
C
Tons per Day
2) Average Finished Slabs per Day
1) Average Charge Tons per Day
2) Average Charge Pieces per Day
HOT ROLL
Outside
Tempering
p
g
Note 1) Ramp-up (Feb. '06 to Dec. '06 )
Note 2) Q1 2007
3254 ^^
(Plate + HR)
412 ^^
(HR + CR +
Galv.)
Tubing
1) 1127 2) 51
2) 35
Tube Bender
1) 163 2) 36
64 - 62" HSS
11 - #2 TUBE MILL
1) 1207 2) 50
1) 264
^^ Average Net Ton Shipments per Day
2) 107
23 - #1 TUBE MILL
1) 632
Outside
Annealing
2) 45
Slitting
1) 1765 2) 90
22 - #2 CL
2) 103
1) 869
1) 997
Shipping /
OP
TUBE
87 - DJG
Cleaning
1) 2337
2) 33
40 - 45
BATCH ANNEAL
55 - #5-56" TM
05 - COIL REPAIR
71 - PACKAGE
54 - 56"
56 TM
1) 883
04 - #4 CPL
2) 27
= Has Process Computer and gets PDI (Primary Data Input)
DRAWN:
DATA:
2) 37
F. Aguirre - PA
Calendar Year 2006
Facilities: Tubular Products
Facilities: Tubular Products
•
•
•
•
•
Slitters
Tube Mills – No. 1 Tube Mill
• Commissioned in 1997
– No. 2 Tube Mill
• Commissioned in 2000
d
Fabrication cells
Tube Warehouse
Uses and Applications
Uses and Applications
– Oil and Gas Industry
– Domestic water systems
– Structural Steel
– Mechanical systems
– Automotive
• Hydroforming