Factory Max Co., Ltd.
Transcription
Factory Max Co., Ltd.
HOB & BROACH HOB & BROACH DTR is a World Leader in Gear Hobs and Milling Cutters. HOB & BROACH %! $ %# Value % "$ %!! "e 500 ()'(,&"&'$'!#)*'&)+('+( #&#)"('+*$#,()*")*( '(%&'))#$ PRODUCTS HOB & BROACH 501 Gear Hob Hob Nomenclature HOB & BROACH Clearance of tooth bottom 502 Tip radius Pitch Tooth thickness Module Pressure angle Addendum Working depth Total tooth height Standard Gear Hob Specifications Unit: mm Standard Hob Diametral Pitch DP 1 24-22 50 50 34 (12) 1.25 1.5 1.75 2 2.25 2.5 2.75 3 3.25 3.5 3.75 4 4.5 5 5.5 6 6.5 7 8 9 10 11 12 13 14 15 16 18 20 22 24 25 26 28 30 32 34 35 36 38 40 20 18-16 14 12 11 10 9 50 55 55 60 60 65 65 70 70 75 80 85 90 95 100 105 110 115 120 125 130 150 160 170 180 190 200 220 240 250 260 270 280 300 310 320 360 370 380 390 400 50 55 55 60 60 65 65 70 70 75 75 80 85 90 95 100 110 115 130 145 160 175 190 200 210 220 230 250 270 300 320 320 340 360 380 410 410 420 440 460 480 34 36 36 38 38 38 38 42 42 45 50 52 52 52 58 60 60 60 60 60 60 60 60 70 70 74 84 94 94 94 100 100 (12) (14) (14) (15) (15) (16) (16) 18 18 20 20 20 22 22 24 25 28 28 32 36 40 44 48 50 52 54 58 62 65 68 75 80 8 7 6 5.5 5 4.5 4 3.5 3 2.65 2.5 2.25 2 1.75 1.5 1.25 1 Out dia Total Length Bore dia 22(22.225) 27(25.4) 32(31.75) 40(38.1) 50(50.8) Hub dia Hub Width 4 5 6 7 8 9 10 12 15 Bearing Face N.T 12 10 9 HOB & BROACH Module M 18 60 20 80 8 For 32 Module and above, consult sales department. 503 Roller Chain Sprocket Hob Ordering Specifications 1. Standard for chain(ASA-1, ASA-2, JUS-S, JIS-U, DIN, BS) 2. Pitch for chain 3. Roll diameter 4. No of chain 5. Specification for arbor which uses customer’s machine. Note: The measurement for standard DIN/BS (8180, 8187, 8188) is different so it needs to be specified when you order. Tooth Profile ASA I TYPE ASA II TYPE Unit: mm Dimension of chain sprocket CP RD KS, ASA I, II Chain No. OD Total Length 6.35 (1/4”) 3.30 RS25 60 60 9.525 (3/8”) 5.08 35 65 65 9.525 (3/8”) 6.35 35 65 65 12.7 (1/2”) 7.77 (Agricultural M/C) 41 75 75 12.7 (1/2”) 7.95 (Standard Industry) 40 75 75 HOB & BROACH 12.7 (1/2”) 504 Hob dimension 8.5(Autobicycle) 40 75 75 15.875 (5/8”) 10.16 50 85 90 19.05 (3/4”) 11.907 60 90 105 25.4 (1”) 15.875 80 110 125 31.75 (1 1/4”) 19.05 100 120 140 38.1 (1 1/2”) 22.225 120 130 170 44.45 (1 3/4”) 25.4 140 160 190 50.8 (2”) 28.575 160 170 210 57.15 (2 1/4”) 35.72 180 190 240 63.5 (2 1/2”) 39.688 200 210 260 76.2 (3”) 47.625 240 240 310 88.9 (3.5”) 53.98 56B 280 310 101.60 (4”) 63.5 64B 300 350 114.30 (4.5”) 72.39 72B 320 390 Bore dia A type B type 22 22.225 27 25.4 (26.988) 32 31.75 40 38.1 50 50.8 60 63.5 Timing Pulley Hob Ordering Specifications #+*'!0+!&%!+ #+/' #+$")1*!%*+),+!&%* &',##/ ,##/')&0#+!#!. &!$%*!&%* &+ %/&,&))'#*')&-!+ %$&+ #+$") ,* $%,+,))1*+&&+ ')&0#-)!* -%!+ *+%)&)+ +!$!% &/&,)(,*+!*+ *$ +&&+ ')&0#!+$/!)%+&)!%+&+ #+$") Standard formula for pulley gear Timing Pulley Profile Timing Belt Profile $8:B D :8$C@ 8: 2 :<C Belt Type =3 3A3A ? Common Use Ranges 32 2> 36 32> 7 32> 5 2732> 62> 5 62> = = 7242426362> = 245225763233 6= 62562 3 26773233 = 62 3 267732> 3= 62 3 2> = = ?? 424263 = 7226727 3247 6= 62 247 723 = 6245223333233 3= 3A 32 232> 24232> 93 232> 256242 3 2> 3 24232 42 3 ; 232> ; 424263 ; 42423 ; 52257 6; 6267267 HOB & BROACH 9 9 93 505 Parallel Side Spline Hob Ordering Specifications (D×d×B×N) 1. Out-diameter and tolerance for Parallel Side Spline(D) 2. Root-diameter and tolerance for Parallel Side Spline(d) 3. The width and tolerance for Parallel Side Spline(B) 4. No of tooth for Parallel Side Spline(N) 5. Amount of chamfer, grinding and LUG for Parallel Side Spline hob 6. Amount of grinding when it grinds during the process 7. Standard and type for Hob Parallel Side Spline Hob can be divided into 1 type and 2 type. ex. As shown in the table below, it is divided into MAJ dia. and MIN dia. Parallel Side Spline Hob Dimensions Detail View ( I Type) Detail View ( II Type) B D D B Unit: mm Dimension I Type Disignation Total HOB & BROACH Out dia Length (L) 506 11 13 16 18 21 23 26 28 32 36 42 46 52 56 62 72 82 92 32 36 42 46 52 56 62 72 82 92 102 112 Dimension of Spline 60 75 60 75 Bore dia (D) NT N 95 115 115 135 175 145 190 75 75 27 (25.4) 32 (31.75) 40 (38.1) 27 (26.988) 8 95 90 32 (31.75) 115 115 MAJ dia D width B NT N 22 (22.225) 6 95 MIN dia d II Type chamfer amount g 10 23 26 28 32 36 42 46 58 56 62 78 82 92 36 36 42 50 52 56 62 72 82 92 102 112 26 30 32 36 40 46 50 14 62 68 18 88 98 6 40 46 9 58 62 68 78 88 98 108 120 6 6 7 8 8 10 12 0.4 14 16 18 20 22 6 7 8 9 10 10 12 12 12 14 16 18 0.3 6 0.4 8 0.5 10 MIN dia d MAJ dia D width B 11 13 16 18 21 23 26 28 32 36 42 46 52 56 62 72 82 92 32 36 42 46 52 56 62 10 82 92 102 112 14 16 20 22 25 28 32 34 38 42 48 54 60 65 72 82 92 102 32 42 48 54 60 65 72 72 92 102 112 125 3 3.5 4 5 5 6 6 7 8 8 10 12 14 14 16 18 20 22 6 7 8 9 10 10 12 82 12 14 16 18 chamfer amount g 0.3 0.4 0.5 0.4 0.5 Involute Spline Hob Tooth Profile for Involute Spline Hob ($"& )"*,*.!&+!('.)+)&*%"+*"&+!*% )'++"& ")+"'&!+''+!()'1$"*&"&-'$,+()'1$! *("1+"'&"*&.!&'))"& *!',&+)0!* *+&).!"!'$$'.*+!")%',$-$, 2"++*,)'+''+! 2"++%#')"%+) /)%&03*"&,*+)"$*($"&*+&)()**,)& $4 "&!*0*+%*+&) *+&) Involute Spline Hob Tooth Profile $+?''+ "$$+?''+ Involute Serration Tooth Profile &"+%% Standard Old JIS Tooth New JIS Tooth Profile B1603-1995 Profile ANSI B92.2M-1980 D2001-1959 (meter system) Flat Root Terms Flat Root Fillet Root =',$> % % +&)>)**,)& $ C B B ANSI B92.2-1980 (inch system) Flat Root DIN Tooth Profile DIN 5480-1964 Fillet Root Flat Root DP 12 DP 16 >> % B B ''+!;" !+!A % 76% % 6> > 8> % 9,++"& <& +!@ % 6% 5% 6> > 8> % : '''+!) % % 5% 76> > 5> % >"+!+ D% D% 65D> D% ''+!!"A&*** + + + + Tooth Profile for Involute Serration &"+%% Standard Old JIS Tooth Profile New JIS Tooth Profile B1603-1995 ANSI B92.2-1980 (inch system) ANSI B92.2M D1602-1960 Terms =',$> % +&)>)**,)& $ C 56B 76B 56B 76B 56B ''+!;" !+!A 6% 7% % 6> > 9,++"& <& +!@ % 6% % 6> > : '''+!) 557% % 6% 5> 7( >"+!+ D% ''+!!"A&*** 78% >> D% + HOB & BROACH (meter system) 65D> + 78> 507 Dry Cutting Hob Features Characteristics Successful Results Require @ 4$9# Application 4 ! Comparison of Results in a Hobbing Test between PFAUTER and MITSUBISHI  :71.:9849:/ #<?0 "4 4,&, "2 4#-)=7.%C59*.''CA, Specification HOB & BROACH 72! . < . # 508 Conventional Hob Dry Hob 5 (8 (8 59 59&* 59&* 23 D D 8. ,C ,C 4 74 0 95 9#;# 60 -% -% 6.3 &)%3 &)%3 / '&#+) '&#+) 8 ')' )'% 4$4! 4 B#&%% &)% 1 '# 4 &#) &#) 6 > 5 9 -%#+, '+#+- ')% &%%% < %#&) < ;/%#- %#% %#&, Worm Gear Hob Ordering Specifications A worm hob is designed based on the worm shaft specification. There are no standards for worm gear hobs. Generally this hob is manufactured as ‘ZK’ type. Since the overall dimensions of the hob are determined by the worm shaft and worm wheel data, please specify the following data when ordering: 1. Normal or axial module, DP 2. Out dia or pitch dia of worm 3. Worm lead angle 4. Number of threads and hand of thread 5. In case of shank type, shank standard 6. Contact ratio (Non-Standard): Standard contact ratio is generally 20~30%, and users can select either hole or shank type. >VEX WORM - It’s different based on the tooth maker. Please discuss when you order. >,)276(-%0)6)42*,2&-5()'-()(9-6,276(-%0)6)42*9240%1( sometimes it’s impossible to produce with an Arbor Type Hob. When ordering a combination worm hob and arbor, please provide the arbor specification, taper of the hobbing machine, setting bolt standard and hob rotating direction. In addition specify whether the contact of the arbor is right or left. HOB & BROACH 509 Heavy Cutting Hob Ordering Specifications Performance 3 ,+!&%&/#+!$*+),++!%.!+ $&) &++ 3,+!&%& &.), &+&&+ 2%".)% &-)#&,*&&,# &,++!%&$')+& &%-%+!&%# & 3 &)*-!%*%)*')&,+!-!+/+ )&, !%)*+&&##! Use &*++!-. %,++!%#)$&,#)*%)*.!+ $%/++ Applicable range &,#0&,# !)$&,#!*$&)+!- &-*'!1+!&%&)+ &$/ %++ ,*+&$)*)(,*+ %!+$$ HOB & BROACH Module Pressure Angle Out Dia (dk) Use Total Length (b3) Inner Diameter No of Tooth 4 15 4 15 4 4 4 4 4 17 4 17 4 11 4 4 4 4 15 4 4 88 17 4 88 18 4 18 19 4 18 4 4 4 4 4 4 4 4 &-!%!+*'!1+!&%&) &$! + %.!+ ,*+&$)*)(,*+ 510 Total Length (b1) Built-up Hob / Carbide Hob Carbide Hob Built-up Hob The teeth and body are assembled separately and with different materials. DTR newly developed carbide hobs can cut gears down powerfully at high speed which brings higher efficiency of production than conventional HSS hobbing. Advantages 1) The cutting condition is efficient controlled relief angle. 2) Cost effective with lower material price for body. 3) Useful for high speed cutting with controlled arbor. Specification module : m0.5~m3.0 accuracy class : DIN3968 , class A / AA / AAA Disadvantages 1) The manufacturing process is complex. 2) The out-diameter of built-up hob increases more than that of a standard gear hob. 3) It requires more flexible delivery terms than a standard gear hob. Unit: mm Out Dia Total Length Bore Dia 10 11 12 14 16 18 20 22 25 28 30 32 205 215 220 235 250 265 280 315 330 345 360 375 220 235 240 260 280 300 320 335 350 365 385 405 60 60 60 60 60 60 60 80 80 80 80 80 HOB & BROACH Module Characteristics 8$%#$0//%)#.+!! . 8.$*-/($%)%)#/%(!s 8'*)#!-/**''%"!/$)*)1!)/%*)'0//!8/%(!.1%)#+!-+%!!"*-#!-()0"/0-! 8$%#$+-* 0/%1%/y 8($%)%)#+-!%.%*n 8%(+-*1! 2*-&%)#!)1%-*)(!)/4!(+'*4%)# -40//%)# 8$%#$.0%/%'%/4"*- -4($%)%)g 8'*2!-#!-#!)!-/%*)*./s The above indicated specification for hob might be changed with customer’s request. 511 Master Gear Master Gear Profile The Master gear is used for checking the precision of the gear, especially in the automobile and aerospace industries. It features high precision, long tool life, and excellent efficiency. When the master gear engages with the gear on the rolling fixtures, the value of tooth is inspected by a variety of indicators, chart or other indicating devices, etc. Unit: mm No of Teeth PCD Diameter d0 Inner Diameter d1 d2 d3 d 4, d 5 Tooth Thickness b b1 b2 b3 Out Diameter dk 1 48 48 22 - - 40 12 17 4 - 50 1.25 64 80 32 - - 70 20 25 4 - 82.5 1.5 54 81 32 - - 70 20 25 4 - 84 1.75 46 80.5 32 - - 70 20 25 4 - 84 2 40 80 32 - - 70 20 25 4 - 84 2.25 36 81 32 - - 70 20 25 4 - 85.5 2.5 32 80 32 - - 70 20 25 4 - 85 2.75 42 115.5 32 - - 95 30 36 5 - 121 3 38 114 32 - - 95 30 36 5 - 120 3.25 36 117 32 - - 95 30 36 5 - 123.5 3.5 32 112 32 - - 95 30 36 5 - 119 3.75 30 112.5 32 - - 95 30 36 5 - 120 4 28 112 32 - - 95 30 36 5 - 120 HOB & BROACH Module m 512 4.5 34 153 40 70 110 130 40 46 5 10 162 5 30 150 40 70 110 130 40 46 5 10 160 5.5 28 154 40 70 110 130 40 46 5 10 165 6 26 156 40 70 110 130 40 46 5 10 168 7 28 196 60 90 110 170 60 66 5 12 210 8 24 192 60 90 110 170 60 66 5 12 208 9 22 198 60 90 110 170 60 66 5 12 216 10 20 200 60 90 110 170 60 66 5 12 220 Gear Shaper Cutter (Pinion Cutter) Shank Type Bell Type Unit: mm P.C.D Hole Teeth(Z) do (M×z) Dia (d) No. of Module (M) Type 0.75 0.8 0.9 1 1.25 1.5 1.75 50 2 2.25 2.5 2.75 3 3.25 3.5 3.75 4 0.75 0.8 0.9 1 1.25 1.5 1.75 2 75 2.25 2.5 2.75 3 3.25 3.5 3.75 4 4.5 5 1 1.25 1.5 2.25 2.5 2.75 3 3.25 100 3.5 3.75 4 4.5 5 5.5 6 6.5 7 50.25 50.4 50.4 50 50 51 50.75 50 51.75 60 60.5 60 61.75 63 60 60 75 75.2 75.8 75 75 75 75.25 76 76.5 75 77 78 78 80.5 78.75 80 81 80 100 100 100.5 101.5 100 101.25 100 101.75 102 100.75 101.5 101.25 100 103.5 105 104.5 108 110.5 112 L1 L2 22 12 6.5 28 15 19.050 d1 a 28 3 Please indicate a screw specification of “M” when you order. 8 Unit: mm Module (M) Type No. of P.C.D Teeth(Z) do (M×z) 0.75 32 12 8 0.8 0.9 38 15 25 31.742 50 38 25 1.5 17 25.5 15 26.25 13 26 12 27 10 25 2.25 18 0.75 0.8 0.9 40 22 85 4.5 38.75 38.4 43 38.7 1 38 38 31 38.75 1.75 10 51 48 1.25 1.5 31.742 (44.450) 25 25 1.75 38 25.2 20 2 18 25.8 28 1 2.5 38 25.5 32 1.25 3 10 34 2 38 38.5 19 38 2.25 17 38.25 16 40 2.75 14 38.5 2.5 3 3.25 3.5 3.75 4 28 22 13 38 13 42.25 13 48.5 13 48.75 13 52 L L1 63 10 12 M.T Shank No. a MT.2 X M10 2 80 15 12 15 MT.3 X M12 100 5 HOB & BROACH 1.75 2 67 63 56 50 40 34 29 25 23 24 22 20 19 18 16 15 100 94 84 75 60 50 43 38 34 30 28 28 24 23 21 20 18 16 100 80 67 58 50 45 40 37 34 31 29 27 25 23 21 19 18 17 18 L 18 125 MT.4 X M16 Fellow Type M12 513 Gear Shaper Cutter (Pinion Cutter) Disk Type * This cutter is for cutting a spur gear and the standard distance is indicated below. Unit: mm Module (M) Type 0.75 0.8 0.9 1 1.25 1.5 1.75 2 75 2.25 2.5 2.75 3 3.25 3.5 3.75 4 4.5 5 1 1.25 1.5 1.75 2 2.25 2.5 2.75 HOB & BROACH 3 100 3.25 3.5 3.75 4 4.5 5 5.5 6 7 514 No. P.C.D of do Teeth (M×z) (Z) 100 94 84 75 60 50 43 38 34 30 28 25 24 22 20 19 17 15 100 80 67 58 50 45 40 37 34 31 29 27 25 23 20 19 17 16 15 Dia (d) 75 75.2 75.8 75 75 75 75.25 76 76.5 31.742 75 77 75 78 77 75 78 76.5 75 100 100 100.5 101.5 100 101.25 100 101.75 102 31.742 100.75 (44.450) 101.5 101.25 100 103.5 100 104.5 102 104 105 L L1 d1 a Unit: mm No. P.C.D of Teeth (M×z) (Z) Module (M) Type 2 12 2.25 2.5 2.75 15 3 6.5 3.25 3.5 50 3 125 3.75 4 8 126.5 126 38 126.75 33 126 34 127.5 25 125 5.5 23 126.5 21 126 20 130 19 133 8 17 136 2 75 150 67 150.75 18 2.75 3 3.25 3.5 3.75 4 4.5 5 22 42 46 128 2.25 150 125 126 7 4.5 50 32 6.5 6.5 124 28 6 10 126 58 4.5 5 18 83 5.5 6 6.5 7 8 9 10 60 150 55 151.25 50 150 47 152.75 43 150.5 40 150 38 152 34 153 30 150 28 154 25 150 24 158 22 154 19 152 17 153 15 150 Hole Dia (d) L L1 d1 a 10 85 4.5 12 85 4.5 22 44.450 24 24 44.450 26 30 Gear Shaper Cutter DIN Standard C/T Class ▒ Below Module 1 ▒ Module 3.55~6 PCD Terms 10~50 Class AA A B PCD 50~125 Class AA A B 125~280 Class AA A B 10~50 Class Terms 50~125 Class 125~280 Class AA A B AA A B AA A Tooth Profile Error 2 2.5 3.5 2 2.5 3.5 2 2.5 3.5 Tooth Profile Error 4 5 7 4 5 7 4 5 7 Pressure Angle Error 2 2.5 3.5 2 2.5 3.5 2 2.5 3.5 Pressure Angle Error 3 4 5.5 3 4 5.5 3 4 5.5 2.5 3.5 5 2.5 3.5 5 2.5 3.5 5 5 7 9 5 7 9 5 7 9 Sigle Division Error 2.5 3.5 5 2.5 3.5 5 3 4 5.5 Sigle Division Error 3 4 6 3 4 6 3.5 4.5 7 Adjacency Division Error Accumulated Pitch Error 3 4.5 6 3.5 4.5 6.5 3.5 5 7 4 5 8 4 5 8 4 5.5 9 6.5 9 13 9 12 16 10 14 19 Adjacency Division Error Accumulated Pitch Error 8 12 16 10 16 20 12 18 25 Run Out 6 9 11 7 10 12 8 10 14 Run Out 9 11 16 10 12 17 10 14 19 Max Error 2.5 4 5 3.5 4.5 6 4.5 6 9 Max Error 4 6 8 5 7 10 5.5 8 11 Pressure Angle Form Error ▒ Module 1~2 Pressure Angle Form Error ▒ Module 6~10 PCD Terms 10~50 Class AA A B PCD 50~125 Class AA A B 125~280 Class AA A B AA A B AA A B AA A B 5 7 10 5 7 10 5 7 10 Pressure Angle Error 3.5 5 7 3.5 5 7 3.5 5 7 6 8 12 6 8 12 6 8 12 3 4.5 2 3 4.5 2 3 4.5 Pressure Angle Error 2 3 4 2 3 4 2 3 4 3 4 6 3 4 6 3 4 6 2.5 3.5 5 2.5 4 5 3 4 5.5 Sigle Division Error 3 4.5 6 3 5 6 3.5 5 7 7 10 14 9 14 18 11 16 20 Adjacency Division Error Accumulated Pitch Error Run Out 7 10 12 8 10 14 9 11 16 Run Out Max Error 3 4.5 6 3.5 5 7 4.5 6 8 Max Error Adjacency Division Error Accumulated Pitch Error 50~125 Class Tooth Profile Error 2 Sigle Division Error 10~50 Class Terms Tooth Profile Error Pressure Angle Form Error B Pressure Angle Form Error 3.5 5 7 4 5.5 8 4 6 8 4.5 6 9 5 6.5 10 5 8 10 11 15 22 14 20 25 16 22 28 11 15 19 13 17 22 14 19 25 5.5 8 11 6 9 12 7 10 14 ▒ Module 2~3.55 PCD Terms 10~50 Class AA A B 50~125 Class AA A B 125~280 Class AA A B 3 4 6 3 4 6 3 4 6 2 3 4.5 2 3 4.5 2 3 4.5 4 5 7 4 5 7 4 5 7 Pressure Angle Form Error Sigle Division Error 2.5 3.5 5 2.5 3.5 5 3 4 6 Adjacency Division Error Accumulated Pitch Error 3 4.5 6 3 4.5 6 3.5 5 8 8 11 16 10 14 20 12 16 22 Run Out 8 10 14 9 11 16 10 12 17 Max Error 3.5 5 7 4.5 6 8 5 7 10 HOB & BROACH Tooth Profile Error Pressure Angle Error 515 Broach Cutter Various Broach Cutters Round Broaches These broaches perform precise broaching operations and do not require any pre-machining as in the case of other broaches. Two kinds of round broaches are available, one for broaching only and the other with part burning. Polygonal Broaches These broaches perform precise and simple polygon profiles made by casting or forming. Many kinds of polygon broaches are available such as square, rectangular, hexagonal or other polygon profiles. Spline Broaches An involute spline is generally used vs. a parallel side spline, as it transmits more power and rotates more smoothly. To enhance a concentric degree, spline broaches with round teeth are also produced. Serration Broaches These broaches are generally used to cut a shaft and hole that is semi permanent. New models and involute serration broaches are available. HOB & BROACH Special Broaches 516 Upon special request, makes it possible to do very complicated machining. Broach Cutter Ordering Specifications E B A H C shank dia No. workpiece bore dia D 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 10~12.5 12.5~14.5 14.5~16.5 16.5~18.5 18.5~20.5 20.5~22.5 22.5~26 26~29 29~33 33~37 37~41 41~47 47~52 52~57 57~62 62~67 67~72 72~78 78 10 12 14 16 18 20 22 25 28 32 36 40 45 50 55 60 65 70 75 allowance (h8)(μ) +0/-22 +0/-27 +0/-27 +0/-27 +0/-27 +0/-33 +0/-33 +0/-33 +0/-33 +0/-39 +0/-39 +0/-39 +0/-39 +0/-39 +0/-46 +0/-46 +0/-46 +0/-46 +0/-46 A B W C H E allowable Load (ton) L 16 18 18 18 18 18 20 20 20 20 22 22 22 25 25 25 25 30 30 16 18 18 20 20 25 25 32 32 32 40 40 40 45 45 50 50 55 55 3 3.5 4 5 5.5 6.5 6.5 7 7 8 9 11 13 14 14 16 16 18 18 3 3 3 4 4 4 4 5 5 5 5 6 6 6 8 8 8 10 10 9 10 12 14 16 18 20 22 25 28 33 36 40 45 50 55 58 63 68 50 50 50 60 60 70 70 80 80 80 90 90 90 100 100 120 120 150 150 2 3 4 5 6 7 10 13 17 23 28 34 42 53 66 77 95 108 127 150 160 160 180 180 200 200 220 220 240 240 260 260 280 280 280 300 300 300 E A H workpiece bore dia 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 10~12.5 12.5~14.5 14.5~16.5 16.5~18.5 18.5~20.5 20.5~22.5 22.5~26 26~29 29~33 33~37 37~41 41~47 47~52 52~57 57~62 62~67 67~72 72~78 78 shank dia D allowance (h8) (μ) 10 12 14 16 18 20 22 25 28 32 36 40 45 50 55 60 65 70 75 +0/-22 +0/-27 +0/-27 +0/-27 +0/-27 +0/-33 +0/-33 +0/-33 +0/-33 +0/-39 +0/-39 +0/-39 +0/-39 +0/-39 +0/-46 +0/-46 +0/-46 +0/-46 +0/-46 Neck dia. D1 allowance (h10) (μ) A B C E 7.5 9 10.5 12 13.5 15 16.5 19 21 24 27 30 34 38 41 45 48 52 56 +0/-58 +0/-58 +0/-70 +0/-70 +0/-70 +0/-70 +0/-70 +0/-84 +0/-84 +0/-84 +0/-84 +0/-84 +0/-100 +0/-100 +0/-100 +0/-100 +0/-100 +0/-100 +0/-100 12 12 12 15 15 15 15 18 18 18 18 20 20 20 25 25 25 30 30 25 25 25 30 30 30 30 35 35 35 35 40 40 40 50 50 50 50 50 3 3 3 4 4 4 4 5 5 5 5 6 6 6 8 8 8 10 10 50 50 50 60 60 70 70 80 80 80 90 90 90 100 100 120 120 150 150 H (d9) (μ) 8.5 10.5 12 13.5 15.0 17 18.5 21.5 24 27.5 31 34.5 39 43.5 48 53 57 60 65 -40/-76 -50/-93 -50/-93 -50/-93 -50/-93 -50/-93 -65/-117 -65/-117 -65/-117 -65/-117 -80/-142 -80/-142 -80/-142 -80/-142 -80/-142 -100/-174 -100/-174 -100/-174 -100/-174 allowable Load (ton) L 1 2 3 4 5 7 8 11 13 18 22 28 36 45 55 63 72 85 100 110 120 120 130 130 140 140 160 160 180 180 200 200 220 220 240 240 260 260 HOB & BROACH No. B C 517 HOB & BROACH HOB & BROACH Broach Terminology HOB & BROACH Various Kinds of Broaches 522 Internal Broach HOB & BROACH Product Explanation Applied area Using material Part of automobile, agricultural machine, machine tool, aircraft Skh-55(JIS), M35(AISI) Longitude of maximum Longitude of minmum D130 Length of maximum 1700 mm Remarks D10 523 HOB & BROACH External Broach Product Explanation Applied area Using material Length of maximum Part of automobile ASP-2030 Skh-55(JIS), M35(AISI) According to project Longitude of maximum According to project 524 Longitude of minmum According to project Remarks Special Surface Broach HOB & BROACH Product Explanation Applied area Using material Length of maximum Potary compressor vane rotor Skh-55(jJIS), M35(AISI) carbide According to project Longitude of maximum According to project Longitude of minmum Remarks According to project 525 HOB & BROACH Side Entry Cutter Product Explanation Applied area Using material Length of maximum Part of automobile ASP-2030 Skh-55(JIS), M35(AISI) According to project Longitude of maximum According to project 526 Longitude of minmum According to project Remarks Back Teeth Broach HOB & BROACH Product Explanation Applied area Using material Length of maximum Parts of automobile Skh-55(JIS), M35(AISI) According to project Longitude of maximum According to project Longitude of minmum Remarks According to project 527 HOB & BROACH Link Surface Broach Product Explanation Applied area Using material Length of maximum TRACK LINK Skh-55(JIS), M35(AISI) According to project Longitude of maximum According to project 528 Longitude of minmum According to project Remarks