AFRA NOJAN STEEL
Transcription
AFRA NOJAN STEEL
AFRA NOJAN STEEL COLD ROLLED PRODUCTS GALVANISED COILS & SHEETS GALVANISED CORRUGATED SHEETS PRE-PAINTED GALVANISED STEEL HOT ROLLED PRODUCTS SHOT BLASTED & PRIMED PLATES HEAVY PLATES CHEQUERED PLATES TMT BARS 6 Some prominent grades that AFRA NOJAN in: Hot Rolled Products Indian Standards Cold Rolling IS 11513 Deep Drewing IS 1079 Corrosion Resistance IRSM 41 Boiler Quality IS 2002 General Engg Fabrication IS 5986 IS 8500 IS 2062 Pipes & Tubes IS 10748 Automobile Product form- Coil,Plates,Sheets, Thickness- 1.60,20 mm Width- 180,2000 mm Length – 2000,12000 mm International Standards JIS G3131 ASTM A569 BS 1449 JIS G 3132 ASTM A621 JIS G 3125 ASTM A588 EN 10155 S JIS G 3103 ASTM 515/516 ASTM A537 JIS 3101 EN 10025 ASTM A36,53,283 API Specification SAE 1008 JIS G 3113 SAPH 310-340 QSTE 340-380 EN 10149 Cold Rolled Products Indian Standards Commercial Quality IS 513 Gr O Drewing IS 513 Gr D Deep Drewing IS 513 GR DD Extra Deep Drewing IS 513 GR EDD Super EDD IF International Standards ASTM A-366 JIS SPCC BS CR-4 ASTM A – 619 JIS SPCD BS CR-3 ASTM A – 620 JIS SPCD CR2 / CR1 ASTM - 620 JIS SPCEN IF Product form- Coil,Sheets Thickness- 0.14,3.2 mm Width- 200,1625 mm Length –600 ,4800 mm Galvanised Products Indian Standards International Standards Commercial Quality IS 277 Gr CQ / O BS 2989 Z1 Drewing IS 277 Gr D ASTM CS – A,B,C JIS 3302 SGCC Deep Drewing IS 277 Gr DD ASTM FS - A,B JIS 3302 SGCD 1 Extra Deep Drewing IS 277 Gr EDD ASTM DDS JIS 3302 SGCD 2 Extra Deep Drewing IS 277 Gr EDD (Al Killed) Product form- Coil,Sheets Thickness- 0.15,3.2 mm Width- 600,1370 mm Length- Up to 4800 mm ASTM EDDS JIS 3302 SGCD 3 7 COLD ROLLED PRODUCTS cold rolled steel is a combination of high strength, ductility, consistent mechanical properties, close dimensional tolerance and superior surface finish. Applications: Automotive Body & Components, Drums & Barrels, Pipes & Tubes, White Goods, General Engineering Specification JIS SPCC/ ASTM A-366/ ASTM A 569 Dimensions Thickness : 0.35 mm – 3 mm Width : 900 mm – 1,250 mm Length : 2,438 mm GALVANISED COILS & SHEETS galvanized steel products with a zinc coating of 120 - 275 gsm offers the best resistance to corrosion. To suit a variety of applications, they are available in 3 different surface finishes. Applications: Air Conditioning & Heating Ducts, Automotive Under-body Parts & Mufflers, Coolers & Refrigerators, Water Heaters & Stove Specification ASTM A 653 LFQ regular spangle, bright finish chromated, unoiled Dimensions Thickness : 0.4 mm – 3 mm Width : 900 mm – 1,300 mm Length : 2,438 mm GALVANISED CORRUGATED SHEETS Galvanized corrugated sheets with a zinc coating of 120 - 275 gsm offers a longer life and better durability. The extrawide 1,200 mm sheet is another breakthrough solution resulting in huge cost-savings for customers. Applications: Barricading, Cladding, Facades & Roofing Specification ASTM A 653 LFQ, DX 51D Dimensions Thickness : 0.16 mm – 0.8 mm Width : 760 mm – 1,200 mm Length : 2,440 mm – 4,880 mm PRE-PAINTED GALVANISED STEEL Pre-painted galvanized steel offers the amalgamation of many desirable qualities – the strength of steel, the enhanced corrosion resistance of galvanized coating and the aesthetic appeal of paint. Combined with choice, convenience, simplified production and durability in harsh conditions, they have become a widely-used product in construction, manufacturing and automotive industries. Industrial/ Domestic Roofing & Cladding Applications: RCC Structures Specification Length: 10 and 12 m Diameter: 8 mm, 10 mm, 12 mm, 16 mm, 20 mm, 25 mm, 28 mm, 32 mm Grade: Fe 500 8 HOT ROLLED PRODUCTS Our hot rolled steel continues to be a critical input for highly demanding applications across various industries. Hot rolled products are available in plates, sheets and coil form. Applications: Ship Building, Fabrication, Infrastructure, Oil & Gas Industry, General Engineering, etc. Specification EN 10025S275JR,S355JR,S355J2G3 Dimensions Thickness : 2 mm – 20 mm Width : 1,219 mm – 2,000 mm Length : 2,438 mm – 12,000 mm SHOT BLASTED & PRIMED PLATES Shot blasted and primed plates are not only environment-friendly but can also be directly used to save time and cut costs. They are highly resistant to extreme weather conditions and are available with iron oxide or zinc silicate primer coatings. Applications: Ship Building, Construction, Bridges, General Engineering Specification SA 2.5, ISO 8501-Grade SA2.5 Dimensions Thickness : 6 mm – 20 mm Width : 1,250 mm – 2,000 mm Length : 2,438 – 12,000 mm HEAVY PLATES Heavy plates with extremely low sculpture content and tramp elements, which ensures an extremely high toughness value up to -80oC. As a result of these properties, Afra Nojan heavy plates cater to a very niche segment that requires optimized thickness to strength combination. They are designed to customer specifications using world-class technology and offer tremendous benefits. Applications: Defense, Boilers & Pressure Vessels, General/ Wind Engineering, Construction, Ship Building, Yellow Goods Specification A36/ S275GR/ S355JR/ S355J2G3/ S355K2G3/ ASTM516GR 60, 65, 70/ ASTMA537CLASS1 Dimensions Thickness : 5 mm – 100 mm / Width : 1,250 mm – 4,900 mm / Length : 2,438 mm – 12,000 mm CHEQUERED PLATES Chequered plates are high friction plates ensuring maximum skid resistance. These plates are available in tear drop pattern with a maximum height of 1.2 mm. Applications: Grating over close Gutter/ Culvert, Flooring and other Structural Functions Specification ASTM A36/ EN 10025 S275JR Dimensions Thickness : 3 mm – 10 mm Width : 1,219 mm – 1,500 mm Length : 2,438 mm – 12,000 mm 9 Applications AFRA NOJAN Steel Shipbuilding Line Pipe Steels Yellow Goods and Mining Equipment Boilers and Pressure Vessels Defense Wind Engineering General Engineering / Fabrication Construction Shipbuilding Propelling the future Applications ChallengesDuringUsage • Offshorestructures Plates for marine applications must endure adverse load conditions like corrosion and large cyclical loads – wave loading, sea slap and slamming thermal excursions in tropical and arctic seas, vibration and cargo buoyancy. Thus, steel platesrequirehighstrengthcoupledwithgoodlow-temperature toughness,throughthicknessproperties,corrosionandfatigue resistance, and tight dimensional tolerances. One of the most importantrequirementsistoughnessinthebaseplateandin the HAZ regions. • Bulkcarriers • Tankers • Barges Metallurgy Composition/Treatment Result Proper alloy design having C, Mn, and other micro-alloying elements High strength and toughness Additionofmicro-alloyingelementslikeNb,V,andTi Improved strength and toughness Cleansteel,withverylowScontent Avoid lamellar tearing Addition of Cu and Cr Improvedall-weatherresistance Optimalcarbonequivalent(Ceq)withlowcarbon and micro-alloying elements Goodmechanicalpropertiesandgoodweldability Normalisationofplatestoremovesecondaryphases Improved fatigue life and mechanical properties Mechanical Properties •Highstrength • Goodlow-temperaturetoughness Dimensions Thickness 5–100mm Width 1,100–4,950mm(milledge) 900–4,850(trimmededge) Length 3,000–25,000mm Dimensional tolerances As per standard shipbuilding norms • Highcorrosionresistance • Excellenthighandlowcyclefatigueproperties • Excellentweldabilityduetolowercarbonequivalentand HAZ toughness Supply conditions • As-rolled • Thermo-mechanicallyprocessed • Normalisedrolling/Furnacenormalised ∆ • Shotblastedandpaintedwithbiocompatibleepoxycoating: both Sn and Pb based, suitable for marine application BACK Line Pipe Steels Fuelling the future Applications ChallengesDuringUsage • Transportofoil,gas,water Pipesarerequiredtowithstandveryhighhoop/circumferential stress generated due to the transport elements. These are built across different geographies, and thus would require good corrosive resistance to Sulphide Stress Corrosion Cracking (SSCC)andHydrogenInducedCracking(HIC),ahighDuctile to Brittle Transition Temperature (DBTT) and a good Drop- WeightTearTest(DWTT)value. • Offshorestructures Metallurgy Composition/Treatment Result LowCandverylowSandP High strength and toughness Clean steel Improved resistance to HIC and toughness AdditionofMicro-alloyingelementslikeNb,Ti,V ReducedDBTTandincreasedDWTT AdditionofmolybdenuminNbcontainingsteels ImprovestheimpacttoughnessandDWTT AdditionofNi,Cr,andCu Improved corrosion resistance to HIC and SSCC TMCR Improved strength and toughness Mechanical Properties Dimensions • Highstrength Thickness From5–50mmfornormalpipe • Goodlow-temperaturetoughness Width 1,100–4,950mm(milledge) 900–4,850mm(trimmededge) Length 3,000–25,000mm Dimensional tolerances As per API standards • HighcorrosionresistancetoHICandSSCC • Goodweldability Supply Conditions • Asrolled • Thermo-mechanicallycontrolled ∆ • Furnacenormalised BACK Yellow Goods and Mining Equipment Excavating the future Applications ChallengesDuringUsage • Minesandquarries Theplatesusedinyellowgoodsaresubjectedtolandmines, hardrocks,loadingbulkmaterial,shovels,crushingunits,etc. • Agriculturemachinery • Vehiclemanufacturing • Cementworks The plates are therefore required to have high strength and toughnessandexcellentabrasionandwearresistance. • Dumptrucks • Frontloaders • Crushers Metallurgy Composition/Treatment Result LowS,PandH High toughness Optimum alloychemistrywithC,Mnandotheralloyingelements High strength and toughness AlloyingofspecialelementslikeCr,MoandNi Improvedabrasionandwearresistance Quenchingandtempering Desiredmechanicalproperties Mechanical Properties • Highstrength • Highhardness Dimensions Thickness 5–150mm(70mmmaxforQTplates) Width 1,100–4,950mm(milledge) 900–4,850mm(trimmededge) Length 3,000–25,000mm Dimensional tolerances As per relevant international standards • Highabrasionandwearresistance • Goodweldability Supply Conditions • Thermo-mechanicallycontrolled • Furnacenormalised • Quenchedandtempered ∆ • Shotblastedandpainted BACK 20 Boilers and Pressure Vessels Poweringthefuture Applications PropertiesRequiredDuringService Boilers: Generally,steelplatesarehot/coldformedtodesiredshape formajorboilerstowithstandhightemperatureandpressure, and adverse corrosive environments. Since the boilers and pressurevesselscarryhighpressureandtemperaturefluids, hold low-temperature fluids, the steel plates are required to have high strength, toughness and ductility, and corrosion resistance. Due to high temperature applications, the steel plates should have excellent creep resistant properties. • Powerplants • Processindustries • Refineries • Coalgasifiers • Petrochemicalexchangers PressureVessels: • Processindustries • Powerplants • Nuclearpowerplants Metallurgy PlateMetallurgy-Composition/Treatment Result CleansteelwithlowSandP Improved strength and toughness Additionofmicro-alloyingelementslikeNb,Ti,V Improved strength and toughness TMCR Highstrengthcoupledwithlow-temperaturetoughness SpecialalloyingelementslikeNi,Cr,Mo Strength, hardenability and creep resistance Furnace normalisation Improved mechanical properties and fatigue resistance Mechanical Properties • Highstrength Dimensions Thickness 5–150mm(70mmmaxin furnacenormalisedcondition) Width 1,100–4,950mm(milledge) 900–4,850mm(trimmededge) Length 3,000–25,000mm Dimensional tolerances As per relevant international standards • Goodlow-temperaturetoughness • Highcorrosionresistance,highresistancetoHIC, SSCC and embrittlement • Highcreepresistance Supply Conditions • As-rolled •Thermo-mechanicallycontrolled •Normalisedrolled • Furnacenormalised • Quenchedandtempered ∆ •Shotblastedandpainted BACK 21 Defence Protecting the future Applications ChallengesDuringUsage • Armouredvehicles The plates used for defence have to face battlefield conditions like land mines, rockets, high momentum bullets and other blast materials. They are therefore required to have excellent toughness, high strength, high hardness and good ballistic properties. • Mineprotectivevehicles • Protectivebuildings • Securityvehicles Metallurgy Composition/Treatment Result Properalloydesignhavingmicro-alloyssuchasMo,Cr,Ni,B and others Desiredtoughness,strength,hardnessandballisticproperties Mechanical Properties • Highstrength,upto1,500MPatensilestrength • Goodlow-temperaturetoughness Dimensions Thickness 5–70mm(QTplates) Width 1,100–4,950mm(milledge)900 –4,850mm(trimmededge) Length 3,000–25,000mm Dimensional tolerances As per defence standards and MILspecification • Highcorrosionresistance • Goodweldability • NIJLevel-IIIforanti-ballisticproperties Supply Conditions • Thermo-mechanicallycontrolled • Quenchedandtempered ∆ • Shotblastedandpainted BACK Wind Engineering Harnessing the future Application ChallengesDuringUsage • Conicalsub-sectionsofwindtowers The plates used in wind engineering are subjected to high wind,towerandbucklingloadsduetorotationofblades.The platesarerequiredtohavehighstrengthandtoughness,good weldabilityandformability. Metallurgy Composition/Treatment Result CleansteelwithlowSandP Improved toughness Optimal alloy design containing C, Mn, and other micro-alloying elementslikeNb,VandTi High strength and toughness TMCR Desiredmechanicalproperties Mechanical Properties Dimensions • Highstrength,upto690MPatensilestrength Thickness 5–70mm • Goodweldability Width 1,100–4,950mm(milledge)900 –4,850mm(trimmededge) Length 3,000–25,000mm Dimensional tolerances As per relevant international standards • Goodcorrosionresistance Supply Conditions • As-rolled • Thermo-mechanicallyprocessed • Furnacenormalised ∆ • Shotblastedandpainted BACK General Engineering / Fabrication Designingthefuture Applications ChallengesDuringUsage • Equipmentmanufacturing The plates are required to have high strength, toughness, corrosionresistanceandgoodweldability. • Forgingandindustrialfabrication • Kilns • Gatesforhydroprojects • Cranegirders • Turbinerunners Metallurgy Composition/Treatment Result Optimum alloy design and TMCR High strength, high toughness and good corrosion resistance Mechanical Properties Dimensions • Highstrength Thickness 5–150mm • Hightoughness Width 1,100–4,950mm(milledge) 900–4,850mm(trimmededge) Length 3,000–25,000mm Dimensional tolerances As per relevant international standards • Goodweldability • Goodcorrosionresistance Supply Conditions • As-rolled • Thermo-mechanicallycontrolled • FurnaceNormalised ∆ • Shotblastedandpainted BACK Construction Buildingthefuture Applications ChallengesDuringUsage • Civilstructures Plates used for this segment are pre-fabricated structures and range from low strength to high strength depending on the application. The plates must have good corrosion resistance, toughness,weldabilityanddimensionaltolerances. • Bridges • Dams • Highways • Powerprojects • Megaresidentialandcommercialcomplexes • Telecomtowers Metallurgy Composition/Treatment Result Optimum alloy design and TMCR High strength and toughness LowlevelsofSandP Improved toughness Furnace normalisation Uniform mechanical properties Mechanical Properties Dimensions • Highstrength Thickness 5–150mm • Highcorrosionresistance Width 1,100–4,950mm(milledge)and 900–4,850mm(trimmededge) Length 3,000–25,000mm Dimensional tolerances As per relevant international standards • Goodweldability Supply Conditions • As-rolled • Thermo-mechanicallyprocessed • Furnacenormalised ∆ • Shotblastedandpainted BACK International Grades Available Usage segment Specifications ASTM Shipbuilding JIS KS Others ABSA,B,D, NK KR NV,CR,BV,RINA,A,B,D, AH32, KA,KB,KD,KE, RA,RB,RD,RE, NV,RINAA27,D27,E27, DH32, Ka32,KD32, RA32,RD32, A32,D32,E32,A36,D36, EH32, KE32,KA36, RE32, RA36, E36,A40,D40,E40CR,BV Ah40 KD36,KE36, RD36,RE36, A,D,E32/36,A,D,E40, KA40,KE40, RA40,RD40, KL24A,B,KL33,37 KL24A,B, RE40,RL24A, LRAh32,DH32,EH32, Kl33,37 B,Rl33,37 AHS34,DHS34,Ah36, DH36,EH36,Ah40GL A32,D32,E32,A36,D36,E36, A40,D40,E40 Mechanical A36(M) JISG4051, KSD3752, Structure SAE1010 S10C~S58C, SM10C~SM5 ~SAE1060, JISG4105, 8C SAE4150 SCM415~440 Boilers A285GrA,B,C JISG3103,SB410, KSD3560, En10028 and Pressure A515GR55,60, 450,480,SB450M, SB410,450, P265GH Vessels 65,70A516 SGV410,450,480 480KSD3540 Gr55,60,65,70 JISG3115,SPV235, SGV420,450,480 A537 Class 1, 2 315,355SPV450,490, KSD3521, A387 Gr 11, 12 JISG3119,SBV1A, SPPV235,315, SBV1B,2, SPPV450,490 3JISG4109, KSD3560 SCMV1,2,3 SB450M,SB480M Low-temperature A662 JISG3126 KS WDEhw680 PressureVessels GrA,B,C SLA235A,B SLA235A,B TTST41 A203 SLA325A,B SLA325A,B TTST45 Gr SLA360 SLA360 BS1501-224 A,B,C,D,E,F KSD3586 KSD3586 Gr430A,B A553-1 SL3N255, SL3N255, Gr460A,B SL3N275, SL3N275, SL3N440, SL3N440, SL9N590 SL3N590 SL9N590 Usage segment Specifications ASTM JIS KS LinePipes Others API5L-A,B X42,X46, X52,X56, –– –– –– X60,X65, X70 Marine Structures API-2H –– –– –– Gr42,50 API-2W Gr42,50,60 Weathering& A441 JISG3114 KSD3529 Corrosion A588 SMA400AW,AP SMA41AW,AP Resistant GrA,B,C,K SMA400BW,BP SMA41BW,BP SMA400CW,CP SMA41CW,CP SMA490AW,AP SMA50AW,AP SMA490BW,BP SMA50BW,BP SMA490CW,CP SMA50CW,CP SMA570W, SMA58W, SMA570P SMA58P –– Structural A283 JISG3101 KSD3503 EN10025 Applications GrA,B,C,D SS330, SS330, S185 A36 SS400, SS400,SS490 S235J2G3,4 A572 SS490 KSD3515 S275JR, Gr42,50, JISG3106 SM400A,B,C J0,S355JO, 60,65 SM400A,B,C SM490A,B,C J2G3,4 A633 SM490A,B,C SM490YA,YB E295 GrA,C,D,E SM490YA,YB SM520B,C A678 SM570 SM570 A656 JISG3136 A514B,F SN400A,B,C A573 SN490B,C Gr58,65,70 AFRA NOJAN Co. Unit 3, 2nd Floor, No.56, Corner of Amir Alley, After Sohrevardi Cross, Motahari Ave. Tehran, IRAN. Zip Code : 1566785653 Tel : +98 21 88470125 , 88470140 Fax : +98 21 88470218 E-mail : [email protected] Web : www.afranojan.com ∆ TOP