Flooring For MAriTiME

Transcription

Altro Transit Division, North America
USA: 12648 Clark Street, Santa Fe Springs, CA 90670
Tel: 800.382.0333
Fax: 562.944.8720
CAN: 6221 Kennedy Road, Unit 1, Mississauga ON L5T 2S8
Tel: 800.565.4658
Fax: 905.564.0750
email: [email protected]
Flooring for MARITIME
engineered with passenger comfort and safety in mind
www.altrotransflor.com
www.altrotransflor.com
Altro,
, the future is safer with altro, Altro Transflor, Altro Transflor Meta, Altro Transflor Chroma, Altro Transflor Momentum, Altro Transflor Stronghold 30, Altro Transflor
Aquarius, Altro Easyclean Maxis PUR and Altro Easyclean Original are trademarks of Altro Limited in the United States and/or other countries. All others are either registered
trademarks or trademarks of their respective organizations or corporations.
© Copyright Altro Transflor 2013
2
Altro Transflor flooring for maritime – innovative
solutions for passenger comfort and safety
3
Altro is the world’s leading manufacturer of safety flooring. With over 90 years of experience, we provide world class safety flooring
products with guaranteed quality, unique designs, and innovative technologies. We use only the best materials from sustainable suppliers
that offer the highest quality and stand behind our products with some of the best warranties in the industry.
Our portfolio of products includes our latest innovations, which deliver slip resistance for the life of your floor, as well as outstanding
product durability, flexibility, strength and compliance with the latest international fire, smoke and toxicity regulations.
As well as offering products that deliver superior performance without compromise, we pride ourselves on the unrivaled technical support
that we offer every customer. It’s no wonder that Exxon Mobil, Maersk Oil, Shell and Chevron are just a few of the world’s leading
organizations to choose Altro Transflor.
The Complete Solution
A full range of accessories, including adhesives, color
coordinated weldrods and sealants, nosings, trims and moldings
are available.
Key Product Features
Altro EasyClean Original™ Technology: delivers
Customer Service & Tech Support
throughout the life of the floor.
At Altro, we have worked hard to earn a reputation for delivering
world-class product innovation combined with excellent customer
service. We are on-hand to provide you with product and technical
the installation process and afterwards, for the life of the product.
Your Altro consultant will happily assist you in arriving at the best
Class A
Fire Rated
Quality Matters
Buy with complete confidence; our stringent quality control has
Altro EasyClean Maxis PUR™ Technology: delivers
Detailing: Altro technicians provide consultation on the best
industry leading performance in cleanability and stain
techniques for detailing corners, transitions, steps etc.
Fire Resistant: Complies with the most stringent
Engineered Systems: Moldings, adhesives, tools, color
ratings available for fire resistance and low toxicity.
matched sealants and weldrods are available.
Long Lasting: Our warranties are some of the
Impervious: Impervious to water and spillages and will keep
longest in the industry. Ranging from 10 to 15 years
the vessel’s subfloor free from water ingress.
depending on the floor & thickness.
been internationally accredited with manufacturing excellence
awards for the last 20 years.
Slip Resistance
Tried and Tested
Altro safety flooring consists of a unique, patented construction
Our flooring products are tested in working vessels and under
aggressive laboratory conditions.
Certification details are
available for each range at www.altrotransflor.com.
expensive repairs, while creating a monolithic surface.
Heat Welded
Seams
resistance.
support from the moment you make your initial inquiry, through
solution for your requirements.
Heat Welded Seams: Prevents subfloor damage and
outstanding stain resistance and color retention
with diamond hard silicon carbide in the surface to ensure a slip
resistant, durable, and easy to clean floor. The pressure created
by walking over safety flooring causes the aggregate in the flooring
to push up and rub against the shoe, creating friction (see diagram
to the right). Because of this, Altro safety flooring remains slip
resistant even when it is wet.
4
IMO/MED Compliant Flooring for the
Offshore Industries
Duty of Care – Your Responsibilities
Oil and gas platforms, FPSO and drilling rig vessels present some
passengers and crew. Safety is paramount and cannot be
of the most dangerous working environments in the world and
compromised. It is therefore vital to select products that comply
protecting the welfare of those onboard is paramount. Without
with the highest standards of safety.
a slip-resistant covering, wet floors and sloping surfaces are
Selection of safety flooring which offers the following can
particularly hazardous. Safety flooring should always be used
significantly contribute to you meeting your obligations:
wherever surface water is likely to occur.
Fire at sea is of even greater concern. Escape from a ship may
be much more complicated than a land based building. Confusion
caused by smoke combined with loss of footing due to vessel
movement can only increase concerns.
That is why Altro Transflor set out to create a speciality product
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Shipbuilders, owners and operators share a duty of care towards
• Slip resistance even when wet
• Passive fire protection
• Low toxic emissions
By selecting true IMO/MED compliant products, you can fulfill the
strict requirements for fire, smoke and toxicity.
that would meet and exceed the enhanced IMO / MED standards.
Flooring that does not meet fire, underfoot safety or hygiene
Our goal was to design a floor covering that would offer slip
standards, not only puts lives at risk, but harms business
resistance and would comply with strict fire standards.
reputations and can result in costly litigation claims.
Over 400 fire and smoke tests later, we added the first fully
compliant offshore and maritime safety flooring to our range.
Slip and Trip Statistics
Over 9 million disabling slip and fall injuries occur each year.
These accidents are often directly related to the floor.
Slips, trips, and falls are responsible for 300,000 workplace
injuries per year and a significant portion of the lost time
injuries that occur to mariners are due to slips, trips, and falls.
(Source: Foghorn Magazine, Safety at Sea)
The Marine Environment Protection Committee and the
Maritime Safety Committee report that more than one in five
personal injury incidents were the result of slips, trips or falls.
The risk of slipping or tripping rises exponentially in a working
environment that is constantly in motion. With modern cruise
ships carrying thousands of passengers and hundreds of
crew members and with ferries now transporting passenger
numbers in the thousands, the safety of those onboard is
under legislative and media spotlight.
Accident statistics between 1994 and 2011 on UK Registered
Merchant Vessels of (100gt and above), show 558 injuries
to crew and 236 injuries to passengers directly attributed to
poor, slippery or uneven surfaces. (Source: Marine Accident
Investigation Branch)
The Health and Safety Executive Offshore Injury, Ill Health and
Incident Statistics 2011/2012 reports that over 23% of all
injuries were as a result of slips, trips or falls at the same level
and a further 14% involved a fall from a height. In total 36.1%
of all injuries on board watercraft were associated with slips,
trips and falls of all types.
Slip & Trip
Struck By
Struck Against
Falls from height
Furthermore, in Offshore Drilling/Workover slips, trips, and
falls accounted for 47% of major injuries.
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Maritime Laws and Guidelines
The Science of Safety
It is the duty of specifiers and ship operators to ensure that all
Slip risk – tests that measure up
products destined for maritime installations are fully supported
by the latest relevant tests and certifications.
Maritime based flooring products installed in high risk areas
should be tested and IMO/MED compliant under the IMO Fire
Test Procedures (FTP) Code for flammability (Part 5) and smoke/
toxicity (Part 2). Low risk passenger and crew areas may only
need to comply with Part 5, whereas flooring in main passenger
areas such as corridors and escape routes must be fully
The James Machine and ASTM D2047
The Ramp Test: DIN 51130
ASTM D2047 is a laboratory test most frequently used in North
The ramp test (DIN 51130) is widely used in Europe and its ‘R’
values are quoted by many flooring companies. R9 - R13 ratings
are based on angle measurements, where an operator stands on
a ramp covered in oil. While the ramp test is a useful measure, it
cannot be replicated on site.
America based on the James Machine. An articulated arm pushes
With a vast range of flooring available plus conflicting claims by
a leather pad which is in contact with the floor covering. The static
manufacturers and a confusing array of testing methods, it can
coefficient of friction is calculated from the angle of this arm at the
be difficult to establish slip resistance. There are a few tests
moment the sample slips.
approved by North American and European agencies that most
manufacturers reference:
Long Term Slip Resistance
The pendulum coefficient of friction test: TRRL BS7976
New floor measurements can become obsolete in weeks. Many
supposed slip resistant floors have a factory finished coating
compliant.
which may wear off to leave a less slip resistant surface.
Products passing the IMO FTP tests have to then gain MED
(Maritime Equipment Directive) approval and receive the wheel
Altro’s safety flooring technology is designed to maintain its slip
mark of compliance. Every maritime based flooring manufacturer
resistance throughout the life of the floor with aggregate present
should have two levels of MED approval – Schedule B (product
throughout the thickness of the product. If you require further
related) and either Schedule F (batch related) or Schedules D
information, please contact your Altro representative.
or E (process related). The product supplier must also provide
a Declaration of Conformity to be kept on-board for inspection.
Maritime rules for primary deck coverings are expected to get
tighter in the future. SOLAS (Safety of Life At Sea) has already
introduced amendments for better fire protection for cabin
balconies on passenger ships in response to the fire aboard the
cruise ship Star Princess. SOLAS 2010 amendments required all
older cruise ships (pre-1980) to be updated to current regulations
by October 2010 or risk being decommissioned. The IMO have
The ‘pendulum’ coefficient of friction test is based on a swinging,
undertaken a comprehensive review of their own FTP code which
dummy heel (using a slider made of a standardized rubber sole)
has resulted in the introduction of more stringent test methods
that sweeps over a set area of flooring in a controlled manner.
for toxicity which should produce greater levels of consistency.
The slipperiness of the flooring has a direct and measurable
About 80% of the world fleet recognize MED and adopt the FTP
effect on the pendulum value. Results should be interpreted using
Code. MED compliance is legally binding in the EU and the USA
the information in the table.
(under the Mutual Recognition Agreement) and is widely enforced
across the world.
Pendulum value /
Slip resistance value (TRRL)
Potential for slip
The Maritime Labour Convention (MLC) is a single consolidated
0 - 24
High
Specifications
convention providing comprehensive rights and protection at
25 - 35
Moderate
Dimensions
Low
Thickness
work for more than 1.2 million seafarers worldwide. The MLC
updated the International Labour Organization’s Comprehensive
Rights and Protection at Work document to allow for the
promotion of occupational safety, health policies and programs,
36 +
All Altro Transflor safety flooring exceeds the 36+ rating,
indicating the lowest potential for slip.
Weight
Altro Transflor Momentum
Altro Transflor Meta
Altro Transflor Chroma
Altro Transflor Stronghold
Altro Transflor Aquarius
20m x 2m | 65.62’ x 6.58’
20m x 2m | 65.62’ x 6.58’
20m x 2m | 65.62’ x 6.58’
20m x 2m | 65.62’ x 6.58’
20m x 2m | 65.62’ x 6.58’
2.5mm | 0.10”
2.2mm | 0.088”
2.2mm | 0.088”
3.0mm | 0.118”
2.0mm | 0.08”
2
3kg/m | 5.53lb/sy
2
2.6kg/m | 4.77lb/sy
2
2.6kg/m | 4.77lb/sy
2
3.6kg/m | 6.62lb/sy
2
2.5kg/m | 4.60lb/sy
Performance (Slip)
ASTM D2047
.70
.80
.74
.92
.88
which include risk evaluation and training for seafarers. It also
TRRL
>40
>40
>40
<50
>36
outlines requirements for reasonable precautions to prevent
DIN 51130
R10
R10
R10
R12
R10
Yes
Yes
Yes
Yes
accidents and injuries on board.
Compliance
IMO MED Part 5 only
IMO MED Part 2 & 5
Yes
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Doing More to Protect
the Environment
8
9
We are actively doing more to protect not just the environment but
also the health of those who come into contact with our flooring.
Passengers, crew, cleaning & maintenance engineers will breathe
easier knowing all Altro safety flooring ranges are low-VOC.
As a global leader in safety flooring, Altro is committed to protecting
the environment. We believe that what is essential for the secure
future of our planet is also essential for the secure future of today’s
businesses.
One example of our commitment to the environment is in our flooring
production; we have never used known hazardous heavy metals,
carcinogenic, mutagenic or toxic to reproduction (CMR) compounds.
We do not use phthalates in any of our safety flooring ranges.
We are the first manufacturer with the capability to recycle safety
flooring in house. Together with other industry partners, we have
established Recofloor, the world’s first take back program for
recycling used safety flooring. The collected material recycled is
later transformed into traffic road cones.
Bio-based Alternatives
Custom Kit Program
Phthalates, a common additive in most plastics, allow the material
Most floors fail at the seams. Why risk down
coverings. Recently, phthalates have come under scrutiny as being
time when our welding experts can do it for
possibly dangerous to public health.
you? We provide an unlimited array of custom
sizes, shapes and pre-assembled materials
available to meet your specifications. We can
to be flexible and useful for applications such as floor and wall
Altro has eliminated all phthalates from our safety flooring ranges
and have replaced them with a renewable, bio-based alternative.
pre-weld kits for a simple, perfect installation
Our fabrication team produces turn key kits
to your exact specifications. The pre-made
kits make it much easier and faster for you
to install the flooring. Once the floor is cut
and pre-welded, every part is labeled and
packaged in precise order to make it easy for
your installation team to install.
This is especially helpful in the maritime
industry where time at port or in dry dock
incurs high expenses. Decrease downtime
and increase installation efficiency with Altro’s
Kit cutting service
pre-cut kits.
p
every time.
Contains
bio-plasticizer
alate-free
hth
Altro Transflor Momentum™
x x
Key Features
10
11
• Compliant to IMO FTP Code parts 2 and 5
• 2.5mm thickness
• Low weight
• Pre-cut service available
• 12 colors, plain and chipped
Quattro
Capri
Storm
Elan
Weldrod 249 | Mastic 249
LRV 15
LRV 11
LRV 16
LRV 26
Fog
Zeal
Cyber
Black
LRV 27
LRV 15
LRV 14
LRV 7
Phantom
Midnight
Thema
Sprint
LRV 7
LRV 8
LRV 24
LRV 12
MOM2501 (2.5mm)
• Covable
• Impervious to water penetration
MOM2504 (2.5mm)
MOM2510 (2.5mm)
MOM2502 (2.5mm)
• Contains recycled content
• Warranty: 12 years
• Slip resistance:
ASTM D2047 | .70
TRRL | ≥40
DIN 51130 | R10
• Meets fire, smoke, and toxicity requirements
Depending on vessel compliance
requirements, ideal for use in
requirements for fire, smoke and toxicity without compromising
• Fast ferries, cruise ships, oil tankers – seating areas
where passengers wear belts
on slip resistance and durability.
• Muster stations
The selection of 12 plain and chipped colors satisfies requirements
• Emergency exits / escape routes
both to match corporate standards and provide design contrast
• Corridors / service corridors
Altro Transflor Momentum easily meets the strict IMO/MED FTP
with vibrant accent colors. The range has been carefully
researched with customers to bring you a palette with a proven
• Stairwells
Altro Transflor Momentum’s low weight construction makes it
• Crew quarters
ideal for installation in small or awkward spaces, where product
• Galleys / recreational areas
resulting from lighter overall weight of your vessel. The inclusion
MOM2512 (2.5mm)
MOM2506 (2.5mm)
MOM2511 (2.5mm)
• Gangways
track record in the industry.
flexibility is key; it can also contribute to long-term fuel savings
MOM2505 (2.5mm)
• General circulation areas
MOM2508 (2.5mm)
MOM2507 (2.5mm)
MOM2509 (2.5mm)
MOM2503 (2.5mm)
of silicon carbide affords long-term durability, minimizing repair
and replacement costs. For areas of intense traffic, this product
provides excellent durability and resilience. The fleece backing
facilitates bonding and heat welded seams create an impervious
which protects the subfloor.
For technical specifications and details of accessories, visit www.altrotransflor.com
For a seamless appearance, color matched weldrods and mastics are available. LRV = Light Reflectance Value
EXPERIENCE HAS SHOWN THAT PRINTING CANNOT REPRODUCE COLORS ACCURATELY. IF COLOR CHOICE IS CRITICAL, PLEASE REQUEST A SAMPLE PIECE.
Altro Transflor Chroma™
2.2mm
2.7mm
Key Features
12
13
• Compliant to IMO FTP Code Part 5
• 2.2mm & 2.7mm thickness
• Low weight
• Easy to clean and maintain
Cayman
Spider
Tuscan
Capri
• 15 multi-chip colors
TFCR2261 (2.2mm)
TFCR2761 (2.7mm)
LRV 14
LRV 26
LRV 14
LRV 11
Quattro
Mirage
Mineral
Cyber
TFCR2267 (2.2mm)
TFCR2767 (2.7mm)
TFCR2278 (2.2mm)
TFCR2778 (2.7mm)
TFCR2260 (2.2mm)
TFCR2760 (2.7mm)
• Warranty: 12 - 15 years
ASTM D2047 | .74
TRRL | ≥40
DIN 51130 | R10
TFCR2273 (2.2mm)
TFCR2773 (2.7mm)
TFCR2230 (2.2mm)
TFCR2730 (2.7mm)
LRV 38
LRV 16
LRV 14
Zeal
Sigma
Sprint
Viper
a quality wear layer, incorporating silicon carbide and aluminium
TFCR2233 (2.2mm)
TFCR2733 (2.7mm)
oxide grains for slip resistance. Dimensional stability is increased
LRV 15
LRV 14
LRV 12
LRV 14
Strada
Elan
Phantom
LRV 26
LRV 26
LRV 7
• Crew areas
TFCR2275 (2.2mm)
TFCR2775 (2.7mm)
LRV 15
TFCR2202 (2.2mm)
TFCR2702 (2.7mm)
• Storage areas
Altro Transflor Chroma offers you all the technical features of
• Cooking areas
Altro Transflor Meta in a high design option. This tough, popular
range performs at its best in demanding areas. The chip design
helps improve appearance retention in dirty environments.
Altro Transflor Chroma adds a touch of style to your interiors;
colored multi-chips enhance the broad palette, harmonizing with
your branding. It is a highly resilient and durable vinyl flooring with
by including the scrim in the middle.
For a seamless appearance, color matched weldrods and mastics are available.
LRV = Light Reflectance Value
TFCR2263 (2.2mm)
TFCR2763 (2.7mm)
TFCR2282 (2.2mm)
TFCR2782 (2.7mm)
TFCR2271 (2.2mm)
TFCR2771 (2.7mm)
TFCR2274 (2.2mm)
TFCR2774 (2.7mm)
TFCR2272 (2.2mm)
TFCT2772 (2.7mm)
TFCR2265 (2.2mm)
TFCR2765 (2.7mm)
Altro Transflor Meta™
2.2mm
2.7mm
Key Features
14
15
• 2.2mm & 2.7mm thickness
• Low weight
Pewter Grey
Black
Storm
Genome
• 9 colors
TFM2289 (2.2mm)
TFM2789 (2.7mm)
LRV 25
LRV 7
LRV 16
LRV 15
TFM22892 (2.2mm)
TFM27892 (2.7mm)
TFM22903 (2.2mm)
TFM27903 (2.7mm)
TFM2202 (2.2mm)
TFM2702 (2.7mm)
• Warranty: 12 - 15 years
ASTM D2047 | .80
TRRL | ≥40
DIN 51130 | R10
A core product of the Altro portfolio, Altro Transflor Meta offers
superior slip resistance in nine solid colors. Subtle by design, the
plain hues create calm environments, providing a subdued contrast
to interior fixtures and fittings.
Midnight
TFM22421 (2.2mm)
TFM27421 (2.7mm)
Diablo
Radial
Bison
• Crew areas
• Storage areas
LRV 8
LRV 7
LRV 21
• Cooking areas
TFM2275 (2.2mm)
TFM2775 (2.7mm)
LRV 13
TFM2206 (2.2mm)
TFM2706 (2.7mm)
TFM2247 (2.2mm)
TFM2747 (2.7mm)
Altro Transflor Meta is a highly resilient and durable flooring range
incorporating silicon carbide and aluminium oxide grains for slip
resistance. Dimensional stability is increased by including the scrim
in the middle.
Torino
TFM2274 (2.2mm)
TFM2774 (2.7mm)
LRV 10
Altro Transflor Stronghold™ 30
16
17
• Fatigue-reducing, provides comfort underfoot
• Noise reducing
• 7 colors, some solid and some chipped
Abyss
Russet
Tundra
Biscuit
LRV 7
LRV 14
LRV 17
LRV 36
• Food preparation areas
Midnight
Dolphin
Skyline
• Bar areas
LRV 9
LRV 21
LRV 24
TFK3001 (3.0mm)
TFK30262 (3.0mm)
TFK30500 (3.0mm)
TFK30907 (3.0mm)
ASTM D2047 | .92
TRRL | ≥50
DIN 51130 | R12
• Commercial kitchens
• Galley areas
A 3mm thick flooring range designed for optimum safety in wet
TFK30421 (3.0mm)
TFK3010 (3.0mm)
TFK30332 (3.0mm)
• Medical / doctor areas
and greasy areas where frequent spillage is likely. This product is
ideally suited to keep crew safe while working in the kitchens or
in medical areas.
Boasting Altro Transflor’s highest rating for slip resistance,
Altro Transflor Stronghold 30 minimizes slip risk in wet areas. It
offers long-term durability and ease of cleaning. The 3mm
thickness affords added noise reduction and comfort underfoot.
Key Features
Altro Transflor Aquarius™
Key Features
18
19
• 2mm thickness
• Low weight
• Contains PUR for optimum cleanability
Puffin
Walrus
Tern
Treefrog
LRV 46
LRV 29
LRV 31
LRV 33
Otter
Cygnet
Salamander
Swan
• Bathrooms
LRV 26
LRV 46
LRV 41
LRV 75
Terrapin
Vole
Dragonfly
Blue Penguin
LRV 40
LRV 43
LRV 33
LRV 24
• 12 colors, plain and tonally chipped
TFAQI2005 (2.0mm)
TFAQ2007 (2.0mm)
TFAQI2008 (2.0mm)
TFAQI2003 (2.0mm)
ASTM D2047 | .88
TRRL | ≥36
DIN 51130 | R10
TFAQI2006 (2.0mm)
TFAQ2004 (2.0mm)
TFAQI2011 (2.0mm)
TFAQI2012 (2.0mm)
• Washroom facilities
This innovative safety floor features a specially designed surface
profile that is for combined barefoot and shoe use in wet and dry
environments. It is suitable for any type of shoe including hard
and soft soled, rubber and sneakers.
• Shower areas
• Changing rooms
• Spas, saunas, wet rooms
This innovation revolutionizes product selection for potentially wet
areas. It takes away the uncertainty of how and where to specify
and install safety flooring for mixed barefoot and shoe use. Altro
Transflor Aquarius caters to all of these requirements, enabling
you to install one product and eliminate the risk.
Altro Transflor Aquarius incorporates Altro Easyclean Maxis
PUR™ Technology for ground-breaking low dirt pick-up, resulting
in excellent long-term cleanability and hygiene.
TFAQI2009 (2.0mm)
TFAQ2010 (2.0mm)
TFAQ2001 (2.0mm)
TFAQI2002 (2.0mm)

Flooring For MAriTiME

Transcription

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