machine screws and nuts - Sport Pilot Information Page
Transcription
machine screws and nuts - Sport Pilot Information Page
Machinery's Handbook 27th Edition Previous page MACHINE SCREWS 1587 MACHINE SCREWS AND NUTS American National Standard Machine Screws and Machine Screw Nuts.—T h i s Standard ANSI B18.6.3 covers both slotted and recessed head machine screws. Dimensions of various types of slotted machine screws, machine screw nuts, and header points are given in Tables 1 through 12. The Standard also covers flat trim head, oval trim head and drilled fillister head machine screws and gives cross recess dimensions and gaging dimensions for all types of machine screw heads. Information on metric machine screws B18.6.7M is given beginning on page 1596. Threads: Except for sizes 0000, 000, and 00, machine screw threads may be either Unified Coarse (UNC) and Fine thread (UNF) Class 2A (see American Standard for Unified Screw Threads starting on page 1732) or UNRC and UNRF Series, at option of manufacturer. Thread dimensions for sizes 0000, 000, and 00 are given in Table 7 on page 1592. Threads for hexagon machine screw nuts may be either UNC or UNF, Class 2B, and for square machine screw nuts are UNC Class 2B. Length of thread: Machine screws of sizes No. 5 and smaller with nominal lengths equal to 3 diameters and shorter have full form threads extending to within 1 pitch (thread) of the bearing surface of the head, or closer, if practicable. Nominal lengths greater than 3 diameters, up to and including 11⁄8 inch, have full form threads extending to within two pitches (threads) of the bearing surface of the head, or closer, if practicable. Unless otherwise specified, screws of longer nominal length have a minimum length of full form thread of 1.00 inch.Machine screws of sizes No. 6 and larger with nominal length equal to 3 diameters and shorter have full form threads extending to within 1 pitch (thread) of the bearing surface of the head, or closer, if practicable. Nominal lengths greater than 3 diameters, up to and including 2 inches, have full form threads extending to within 2 pitches (threads) of the bearing surface of the head, or closer, if practicable. Screws of longer nominal length, unless otherwise specified, have a minimum length of full form thread of 1.50 inches. Table 1. Square and Hexagon Machine Screw Nuts ANSI B18.6.3-1972 (R1991) F H F H Optional; See Note G1 G 30 30 Nom. Size 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 Basic Dia. 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.3125 0.3750 Basic F 5⁄ 32 5⁄ 32 3⁄ 16 3⁄ 16 1⁄ 4 5⁄ 16 5⁄ 16 11⁄ 32 3⁄ 8 7⁄ 16 7⁄ 16 9⁄ 16 5⁄ 8 Max. F 0.156 0.156 0.188 0.188 0.250 0.312 0.312 0.344 0.375 0.438 0.438 0.562 0.625 Min. F 0.150 0.150 0.180 0.180 0.241 0.302 0.302 0.332 0.362 0.423 0.423 0.545 0.607 Max. G 0.221 0.221 0.265 0.265 0.354 0.442 0.442 0.486 0.530 0.619 0.619 0.795 0.884 Min. G 0.206 0.206 0.247 0.247 0.331 0.415 0.415 0.456 0.497 0.581 0.581 0.748 0.833 Max. G1 Min. G1 0.180 0.180 0.217 0.217 0.289 0.361 0.361 0.397 0.433 0.505 0.505 0.650 0.722 0.171 0.171 0.205 0.205 0.275 0.344 0.344 0.378 0.413 0.482 0.482 0.621 0.692 Max. H 0.050 0.050 0.066 0.066 0.098 0.114 0.114 0.130 0.130 0.161 0.193 0.225 0.257 Min. H 0.043 0.043 0.057 0.057 0.087 0.102 0.102 0.117 0.117 0.148 0.178 0.208 0.239 All dimensions in inches. Hexagon machine screw nuts have tops flat and chamfered. Diameter of top circle should be the maximum width across flats within a tolerance of minus 15 per cent. Bottoms are flat but may be chamfered if so specified. Square machine screw nuts have tops and bottoms flat without chamfer. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1588 MACHINE SCREWS Diameter of body: The diameter of machine screw bodies is not less than Class 2A thread minimum pitch diameter nor greater than the basic major diameter of the thread. Crossrecessed trim head machine screws not threaded to the head have an 0.062 in. minimum length shoulder under the head with diameter limits as specified in the dimensional tables in the standard. Designation: Machine screws are designated by the following data in the sequence shown: Nominal size (number, fraction, or decimal equivalent); threads per inch; nominal length (fraction or decimal equivalent); product name, including head type and driving provision; header point, if desired; material; and protective finish, if required. For example: 1⁄ − 20 × 11⁄ Slotted Pan Head Machine Screw, Steel, Zinc Plated 4 4 6 − 32 × 3⁄4 Type IA Cross Recessed Fillister Head Machine Screw, Brass Machine screw nuts are designated by the following data in the sequence shown: Nominal size (number, fraction, or decimal equivalent); threads per inch; product name; material; and protective finish, if required. For example: 10 − 24 Hexagon Machine Screw Nut, Steel, Zinc Plated 0.138 − 32 Square Machine Screw Nut, Brass Table 2. American National Standard Slotted 100-Degree Flat Countersunk Head Machine Screws ANSI B18.6.3-1972 (R1977) T J 99 101 A H L Nominal Sizea or Basic Screw Dia. 0000 000 00 0 1 2 3 4 6 8 10 1⁄ 4 5⁄ 16 3⁄ 8 0.0210 0.0340 0.0470 0.0600 0.0730 0.0860 0.0990 0.1120 0.1380 0.1640 0.1900 0.2500 0.3125 0.3750 Head Dia., A Min., Max., Edge Edge Rounded Sharp or Flat 0.043 0.037 0.064 0.058 0.093 0.085 0.119 0.096 0.146 0.120 0.172 0.143 0.199 0.167 0.225 0.191 0.279 0.238 0.332 0.285 0.385 0.333 0.507 0.442 0.635 0.556 0.762 0.670 Head Height, H Ref. 0.009 0.014 0.020 0.026 0.031 0.037 0.043 0.049 0.060 0.072 0.083 0.110 0.138 0.165 Slot Width, J Max. 0.008 0.012 0.017 0.023 0.026 0.031 0.035 0.039 0.048 0.054 0.060 0.075 0.084 0.094 Min. 0.005 0.008 0.010 0.016 0.019 0.023 0.027 0.031 0.039 0.045 0.050 0.064 0.072 0.081 Slot Depth, T Max. 0.008 0.011 0.013 0.013 0.016 0.019 0.022 0.024 0.030 0.036 0.042 0.055 0.069 0.083 Min. 0.004 0.007 0.008 0.008 0.010 0.012 0.014 0.017 0.022 0.027 0.031 0.042 0.053 0.065 a When specifying nominal size in decimals, zeros preceding the decimal point and in the fourth decimal place are omitted. All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1589 Table 3. American National Standard Slotted Flat Countersunk Head and Close Tolerance 100-Degree Flat Countersunk Head Machine Screws ANSI B18.6.3-1972 (R1991) Nominal Sizea or Basic Screw Dia. 0000 000 00 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 Max., Lb 0.0210 0.0340 0.0470 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 SLOTTED FLAT COUNTERSUNK HEAD TYPE Head Dia., A Head Slot Height, H Width, J Min., Max., Edge c Sharp Edge Ref. Max. Min. .... .... .... 1⁄ 8 1⁄ 8 1⁄ 8 1⁄ 8 3⁄ 16 3⁄ 16 3⁄ 16 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 … … … 0.043 0.064 0.093 0.119 0.146 0.172 0.199 0.225 0.252 0.279 0.332 0.385 0.438 0.507 0.635 0.762 0.812 0.875 1.000 1.125 1.375 0.037 0.058 0.085 0.099 0.123 0.147 0.171 0.195 0.220 0.244 0.292 0.340 0.389 0.452 0.568 0.685 0.723 0.775 0.889 1.002 1.230 0.011 0.016 0.028 0.035 0.043 0.051 0.059 0.067 0.075 0.083 0.100 0.116 0.132 0.153 0.191 0.230 0.223 0.223 0.260 0.298 0.372 0.008 0.011 0.017 0.023 0.026 0.031 0.035 0.039 0.043 0.048 0.054 0.060 0.067 0.075 0.084 0.094 0.094 0.106 0.118 0.133 0.149 0.004 0.007 0.010 0.016 0.019 0.023 0.027 0.031 0.035 0.039 0.045 0.050 0.056 0.064 0.072 0.081 0.081 0.091 0.102 0.116 0.131 Slot Depth, T Max. Min. 0.007 0.009 0.014 0.015 0.019 0.023 0.027 0.030 0.034 0.038 0.045 0.053 0.060 0.070 0.088 0.106 0.103 0.103 0.120 0.137 0.171 0.003 0.005 0.009 0.010 0.012 0.015 0.017 0.020 0.022 0.024 0.029 0.034 0.039 0.046 0.058 0.070 0.066 0.065 0.077 0.088 0.111 a When specifying nominal size in decimals, zeros preceding the decimal point and in the fourth decimal place are omitted. b These lengths or shorter are undercut. c May be rounded or flat. CLOSE TOLERANCE 100-DEGREE FLAT COUNTERSUNK HEAD TYPE Head Diameter, A Head Slot Height, Width, Max., Min., H J Edge Edgec Sharp Ref. Max. Min. Nominal Sizea or Basic Screw Dia. 4 6 8 10 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 Slot Depth, T Max. Min. 0.1120 0.1380 0.1640 0.1900 0.2500 0.225 0.279 0.332 0.385 0.507 0.191 0.238 0.285 0.333 0.442 0.049 0.060 0.072 0.083 0.110 0.039 0.048 0.054 0.060 0.075 0.031 0.039 0.045 0.050 0.064 0.024 0.030 0.036 0.042 0.055 0.017 0.022 0.027 0.031 0.042 0.3125 0.635 0.556 0.138 0.084 0.072 0.069 0.053 0.3750 0.762 0.670 0.165 0.094 0.081 0.083 0.065 0.4375 0.890 0.783 0.193 0.094 0.081 0.097 0.076 0.5000 1.017 0.897 0.221 0.106 0.091 0.111 0.088 0.5625 1.145 1.011 0.249 0.118 0.102 0.125 0.099 0.6250 1.272 1.124 0.276 0.133 0.116 0.139 0.111 All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1590 MACHINE SCREWS Table 4. American National Standard Slotted Undercut Flat Countersunk Head and Plain and Slotted Hex Washer Head Machine Screws ANSI B18.6.3-1972 (R1991) SLOTTED UNDERCUT FLAT COUNTERSUNK HEAD TYPE Nominal Sizea or Basic Screw Dia. 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.3125 0.3750 0.4375 0.5000 Max., Lb 1⁄ 8 1⁄ 8 1⁄ 8 1⁄ 8 3⁄ 16 3⁄ 16 3⁄ 16 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 Head Dia., A Max., Min., Edge Edge Rnded. Sharp or Flat Head Height, H Max. Min. Slot Width, J Max. Min. Slot Depth, T Max. Min. 0.119 0.146 0.172 0.199 0.225 0.252 0.279 0.332 0.099 0.123 0.147 0.171 0.195 0.220 0.244 0.292 0.025 0.031 0.036 0.042 0.047 0.053 0.059 0.070 0.018 0.023 0.028 0.033 0.038 0.043 0.048 0.058 0.023 0.026 0.031 0.035 0.039 0.043 0.048 0.054 0.016 0.019 0.023 0.027 0.031 0.035 0.039 0.045 0.011 0.014 0.016 0.019 0.022 0.024 0.027 0.032 0.007 0.009 0.011 0.012 0.014 0.016 0.017 0.021 0.385 0.438 0.507 0.635 0.762 0.340 0.389 0.452 0.568 0.685 0.081 0.092 0.107 0.134 0.161 0.068 0.078 0.092 0.116 0.140 0.060 0.067 0.075 0.084 0.094 0.050 0.056 0.064 0.072 0.081 0.037 0.043 0.050 0.062 0.075 0.024 0.028 0.032 0.041 0.049 0.812 0.875 0.723 0.775 0.156 0.156 0.133 0.130 0.094 0.106 0.081 0.091 0.072 0.072 0.045 0.046 a When specifying nominal size in decimals, zeros preceding the decimal point and in the fourth decimal place are omitted. b These lengths or shorter are undercut. PLAIN AND SLOTTED HEX WASHER HEAD TYPES Nominal Sizea or Basic Screw Dia. 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 Width Across Flats, A Max. Min. Width AcrossCorn., W Min. Head Height, H Washer Dia., B Washer Thick., U Slota Width, J Slota Depth, T Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.125 0.125 0.188 0.188 0.250 0.250 0.312 0.312 0.375 0.120 0.120 0.181 0.181 0.244 0.244 0.305 0.305 0.367 0.134 0.134 0.202 0.202 0.272 0.272 0.340 0.340 0.409 0.050 0.055 0.060 0.070 0.093 0.110 0.120 0.155 0.190 0.040 0.044 0.049 0.058 0.080 0.096 0.105 0.139 0.172 0.166 0.177 0.243 0.260 0.328 0.348 0.414 0.432 0.520 0.154 0.163 0.225 0.240 0.302 0.322 0.384 0.398 0.480 0.016 0.016 0.019 0.025 0.025 0.031 0.031 0.039 0.050 0.010 0.010 0.011 0.015 0.015 0.019 0.019 0.022 0.030 …. …. 0.039 0.043 0.048 0.054 0.060 0.067 0.075 …. …. 0.031 0.035 0.039 0.045 0.050 0.056 0.064 …. …. 0.042 0.049 0.053 0.074 0.080 0.103 0.111 …. …. 0.025 0.030 0.033 0.052 0.057 0.077 0.083 0.3125 0.500 0.489 0.545 0.230 0.208 0.676 0.624 0.055 0.035 0.084 0.072 0.134 0.100 0.3750 0.562 0.551 0.614 0.295 0.270 0.780 0.720 0.063 0.037 0.094 0.081 0.168 0.131 a Unless otherwise specified, hexagon washer head machine screws are not slotted. All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1591 Table 5. American National Standard Slotted Truss Head and Plain and Slotted Hexagon Head Machine Screws ANSI B18.6.3-1972 (R1991) SLOTTED TRUSS HEAD TYPE Head Dia., A Min. Nominal Sizea or Basic Screw Dia. 0000 000 00 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 Max. 0.0210 0.0340 0.0470 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 0.049 0.077 0.106 0.131 0.164 0.194 0.226 0.257 0.289 0.321 0.384 0.448 0.511 0.573 0.698 0.823 0.948 1.073 1.198 1.323 1.573 0.043 0.071 0.098 0.119 0.149 0.180 0.211 0.241 0.272 0.303 0.364 0.425 0.487 0.546 0.666 0.787 0.907 1.028 1.149 1.269 1.511 Head Height, H Min. Max. 0.014 0.022 0.030 0.037 0.045 0.053 0.061 0.069 0.078 0.086 0.102 0.118 0.134 0.150 0.183 0.215 0.248 0.280 0.312 0.345 0.410 0.010 0.018 0.024 0.029 0.037 0.044 0.051 0.059 0.066 0.074 0.088 0.103 0.118 0.133 0.162 0.191 0.221 0.250 0.279 0.309 0.368 Head Radius, R Max. Max. Slot Width, J Min. 0.032 0.051 0.070 0.087 0.107 0.129 0.151 0.169 0.191 0.211 0.254 0.283 0.336 0.375 0.457 0.538 0.619 0.701 0.783 0.863 1.024 0.009 0.013 0.017 0.023 0.026 0.031 0.035 0.039 0.043 0.048 0.054 0.060 0.067 0.075 0.084 0.094 0.094 0.106 0.118 0.133 0.149 Slot Depth, T Min. Max. 0.005 0.009 0.010 0.016 0.019 0.023 0.027 0.031 0.035 0.039 0.045 0.050 0.056 0.064 0.072 0.081 0.081 0.091 0.102 0.116 0.131 0.009 0.013 0.018 0.022 0.027 0.031 0.036 0.040 0.045 0.050 0.058 0.068 0.077 0.087 0.106 0.124 0.142 0.161 0.179 0.196 0.234 0.005 0.009 0.012 0.014 0.018 0.022 0.026 0.030 0.034 0.037 0.045 0.053 0.061 0.070 0.085 0.100 0.116 0.131 0.146 0.162 0.182 a Where specifying nominal size in decimals, zeros preceding decimal points and in the fourth decimal place are omitted. PLAIN AND SLOTTED HEXAGON HEAD TYPES Regular Head Width Across Across Corn., W Flats, A Max. Min. Min. Large Head Width Across Across Corn., W Flats, A Max. Min. Min. Max. Min. Max. Min. Max. Min. .0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 .125 .125 .188 .188 .188 .250 .250 .312 .312 .375 .120 .120 .181 .181 .181 .244 .244 .305 .305 .367 .134 .134 .202 .202 .202 .272 .272 .340 .340 .409 .... .... .... .219 .250 .... .312 .... .375 .438 .... .... .... .213 .244 .... .305 .... .367 .428 .... .... .... .238 .272 .... .340 .... .409 .477 .044 .050 .055 .060 .070 .093 .110 .120 .155 .190 .036 .040 .044 .049 .058 .080 .096 .105 .139 .172 .... .... .... .039 .043 .048 .054 .060 .067 .075 .... .... .... .031 .035 .039 .045 .050 .056 .064 .... .... .... .036 .042 .046 .066 .072 .093 .101 … … … .02 .03 .03 .05 .057 .07 .08 0.3125 .500 .489 .545 .... .... .... .230 .208 .084 .072 .122 .10 0.3750 .562 .551 .614 .... .... .... .295 .270 .094 .081 .156 .13 Nominal Sizea or Basic Screw Dia. 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 Head Height, H Slota Width, J a Unless otherwise specified, hexagon head machine screws are not slotted. All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY Slota Depth, T Machinery's Handbook 27th Edition 1592 MACHINE SCREWS Table 6. American National Standard Slotted Pan Head Machine Screws ANSI B18.6.3-1972 (R1991) Head Dia., A Nominal Sizea or Basic Screw Dia. 0000 000 00 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 0.0210 0.0340 0.0470 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 Max. Min. Head Height, H Max. Min. .042 .066 .090 .116 .142 .167 .193 .219 .245 .270 .322 .373 .425 .492 .615 .740 .863 .987 1.041 1.172 1.435 .036 .060 .082 .104 .130 .155 .180 .205 .231 .256 .306 .357 .407 .473 .594 .716 .837 .958 1.000 1.125 1.375 .016 .023 .032 .039 .046 .053 .060 .068 .075 .082 .096 .110 .125 .144 .178 .212 .247 .281 .315 .350 .419 .010 .017 .025 .031 .038 .045 .051 .058 .065 .072 .085 .099 .112 .130 .162 .195 .228 .260 .293 .325 .390 Head Radius, R Max. .007 .010 .015 .020 .025 .035 .037 .042 .044 .046 .052 .061 .078 .087 .099 .143 .153 .175 .197 .219 .263 Slot Width, J Max. Min. Slot Depth, T Max. Min. .008 .012 .017 .023 .026 .031 .035 .039 .043 .048 .054 .060 .067 .075 .084 .094 .094 .106 .118 .133 .149 .008 .012 .016 .022 .027 .031 .036 .040 .045 .050 .058 .068 .077 .087 .106 .124 .142 .161 .179 .197 .234 .004 .008 .010 .016 .019 .023 .027 .031 .035 .039 .045 .050 .056 .064 .072 .081 .081 .091 .102 .116 .131 .004 .008 .010 .014 .018 .022 .026 .030 .034 .037 .045 .053 .061 .070 .085 .100 .116 .131 .146 .162 .192 a Where specifying nominal size in decimals, zeros preceding decimal and in the fourth decimal place are omitted. All dimensions are in inches. Table 7. Nos. 0000, 000 and 00 Threads ANSI B18.6.3-1972 (R1991) Appendix Series Designat. Class Externalb Nominal Sizea and Threads Per Inch 0000-160 or 0.0210-160 NS 2 .0210 .0195 .0169 .0158 000-120 or 0.0340-120 NS 2 00-90 or 0.0470-90 NS 00-96 or 0.0470-96 NS Internalc Pitch Diameter Minor Dia. Class Major Diameter .0011 .0128 .0340 .0325 .0286 0.272 .0014 2 .0470 .0450 .0398 .0382 2 .0470 .0450 .0402 .0386 Max. Min. Max. Min. Tol. Pitch Diameter Major Dia. Min. Max. Tol. Min. 2 .0169 .0181 .0012 .0210 .0232 2 .0286 .0300 .0014 .034 .0016 .0326 2 .0398 .0414 .0016 .047 .0016 .0334 2 .0402 .0418 .0016 .047 a Where specifying nominal size in decimals, zeros preceding decimal and in the fourth decimal place are omitted. b There is no allowance provided on the external threads. c The minor diameter limits for internal threads are not specified, they being determined by the amount of thread engagement necessary to satisfy the strength requirements and tapping performance in the intended application. All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1593 Table 8. American National Standard Slotted Fillister and Slotted Drilled Fillister Head Machine Screws ANSI B18.6.3-1972 (R1991) SLOTTED FILLISTER HEAD TYPE 0000 000 00 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 Head Side Height, H Head Dia., A Nominal Size1 or Basic Screw Dia. Total Head Height, O Slot Width, J Slot Depth, T Max. Min. Max. Min. Max. Min. Max Min. Max. Min. 0.0210 0.0340 0.0470 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 .038 .059 .082 .096 .118 .140 .161 .183 .205 .226 .270 .313 .357 .414 .032 .053 .072 .083 .104 .124 .145 .166 .187 .208 .250 .292 .334 .389 .019 .029 .037 .043 .053 .062 .070 .079 .088 .096 .113 .130 .148 .170 .011 .021 .028 .038 .045 .053 .061 .069 .078 .086 .102 .118 .134 .155 .025 .035 .047 .055 .066 .083 .095 .107 .120 .132 .156 .180 .205 .237 .15 .027 .039 .047 .058 .066 .077 .088 .100 .111 .133 .156 .178 .207 .008 .012 .017 .023 .026 .031 .035 .039 .043 .048 .054 .060 .067 .075 .004 .006 .010 .016 .019 .023 .027 .031 .035 .039 .045 .050 .056 .064 .012 .017 .022 .025 .031 .037 .043 .048 .054 .060 .071 .083 .094 .109 .006 .011 .015 .015 .020 .025 .030 .035 .040 .045 .054 .064 .074 .087 0.3125 .518 .490 .211 .194 .295 .262 .084 .072 .137 .110 0.3750 .622 .590 .253 .233 .355 .315 .094 .081 .164 .133 0.4375 .625 .589 .265 .242 .368 .321 .094 .081 .170 .135 0.5000 .750 .710 .297 .273 .412 .362 .106 .091 .190 .151 0.5625 .812 .768 .336 .308 .466 .410 .118 .102 .214 .172 0.6250 .875 .827 .375 .345 .521 .461 .133 .116 .240 .193 0.7500 1.000 .945 .441 .406 .612 .542 .149 .131 .281 .226 Drilled Hole Locat., E Drilled Hole. Dia., F SLOTTED DRILLED FILLISTER HEAD TYPE Nominal Size1 or Basic Screw Dia. 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 Head Dia., A Head Side Height, H Total Head Height, O Slot Width, J Slot Depth, T Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Basic Basic 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 .140 .161 .183 .205 .226 .270 .313 .357 .414 .124 .145 .166 .187 .208 .250 .292 .334 .389 .062 .070 .079 .088 .096 .113 .130 .148 .170 .055 .064 .072 .081 .089 .106 .123 .139 .161 .083 .095 .107 .120 .132 .156 .180 .205 .237 .070 .082 .094 .106 .118 .141 .165 .188 .219 .031 .035 .039 .043 .048 .054 .060 .067 .075 .023 .027 .031 .035 .039 .045 .050 .056 .064 .030 .034 .038 .042 .045 .065 .075 .087 .102 .022 .026 .030 .033 .035 .054 .064 .074 .087 .026 .030 .035 .038 .043 .043 .043 .053 .062 .031 .037 .037 .046 .046 .046 .046 .046 .062 0.3125 .518 .490 .211 .201 .295 .276 .084 .072 .130 .110 .078 .070 0.3750 .622 .590 .253 .242 .355 .333 .094 .081 .154 .134 .094 .070 All dimensions are in inches. 1Where specifying nominal size in decimals, zeros preceding decimal points and in the fourth decimal place are omitted. 2Drilled hole shall be approximately perpendicular to the axis of slot and may be permitted to break through bottom of the slot. Edges of the hole shall be free from burrs. 3A slight rounding of the edges at periphery of head is permissible provided the diameter of the bearing circle is equal to no less than 90 per cent of the specified minimum head diameter. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1594 MACHINE SCREWS Table 9. American National Standard Slotted Oval Countersunk Head Machine Screws ANSI B18.6.3-1972 (R1991) Max Lb Nominal Sizea or Basic Screw Dia. 00 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 0.0470 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 … 1⁄ 8 1⁄ 8 1⁄ 8 1⁄ 8 3⁄ 16 3⁄ 16 3⁄ 16 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 … … … Head Dia., A Min., Edge Rnded. or Flat Head Side Height, H, Max., Edge Sharp .093 .119 .146 .172 .199 .225 .252 .279 .332 .385 .438 .507 .635 .762 .812 .875 1.000 1.125 1.375 .085 .099 .123 .147 .171 .195 .220 .244 .292 .340 .389 .452 .568 .685 .723 .775 .889 1.002 1.230 Total Head Height, O Slot Width, J Slot Depth, T Ref. Max. Min. Max. Min. Max. Min. .028 .035 .043 .051 .059 .067 .075 .083 .100 .116 .132 .153 .191 .230 .223 .223 .260 .298 .372 .042 .056 .068 .080 .092 .104 .116 .128 .152 .176 .200 .232 .290 .347 .345 .354 .410 .467 .578 .034 .041 .052 .063 .073 .084 .095 .105 .126 .148 .169 .197 .249 .300 .295 .299 .350 .399 .497 .017 .023 .026 .031 .035 .039 .043 .048 .054 .060 .067 .075 .084 .094 .094 .106 .118 .133 .149 .010 .016 .019 .023 .027 .031 .035 .039 .045 .050 .056 .064 .072 .081 .081 .091 .102 .116 .131 .023 .030 .038 .045 .052 .059 .067 .074 .088 .103 .117 .136 .171 .206 .210 .216 .250 .285 .353 .016 .025 .031 .037 .043 .049 .055 .060 .072 .084 .096 .112 .141 .170 .174 .176 .207 .235 .293 a When specifying nominal size in decimals, zeros preceding decimal points and in the fourth decimal place are omitted. b These lengths or shorter are undercut. All dimensions are in inches. Table 10. American National Standard Header Points for Machine Screws before Threading ANSI B18.6.3-1972 (R1991) Nom. Size Threads per Inch Max. P Min. P 24 0.125 0.112 32 0.138 0.124 24 28 20 28 18 24 16 24 14 20 13 20 0.149 0.156 0.170 0.187 0.221 0.237 0.270 0.295 0.316 0.342 0.367 0.399 0.134 0.141 0.153 0.169 0.200 0.215 0.244 0.267 0.287 0.310 0.333 0.362 11⁄4 10 Nom. Size. 2 4 5 6 8 Threads per Inch 56 64 40 48 40 44 32 40 32 36 Max. P 0.057 0.060 0.074 0.079 0.086 0.088 0.090 0.098 0.114 0.118 Min. P 0.050 0.053 0.065 0.070 0.076 0.079 0.080 0.087 0.102 0.106 Max. L 12 1⁄ 2 1⁄ 4 1⁄ 2 5⁄ 16 1⁄ 2 3⁄ 8 3⁄ 4 7⁄ 16 1 1⁄ 2 Max. L 13⁄8 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 All dimensions in inches. Edges of point may be rounded and end of point need not be flat nor perpendicular to shank. Machine screws normally have plain sheared ends but when specified may have header points, as shown above. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1595 Table 11. American National Standard Slotted Binding Head and Slotted Undercut Oval Countersunk Head Machine Screws ANSI B18.6.3-1972 (R1991) Nominal Sizea or Basic Screw Dia. 0000 000 00 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 0.0210 0.0340 0.0470 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.3125 0.3750 SLOTTED BINDING HEAD TYPE Slot Head Oval Width, Height, J F Max. Min. Max. Min. Slot Depth, T Max. Min. Undercutb Dia., U Max. Min. Undercutb Depth, X Max. Min. .009 .015 .023 .026 .035 .043 .052 .061 .069 .078 .095 .112 .130 .152 .194 .235 .009 .013 .018 .018 .024 .030 .036 .042 .048 .053 .065 .077 .089 .105 .134 .163 … … … .098 .120 .141 .162 .184 .205 .226 .269 .312 .354 .410 .513 .615 … … … .007 .008 .010 .011 .012 .014 .015 .017 .020 .023 .026 .032 .039 Head Dia., A Max. Min. Total Head Height, O Max. Min. .046 .073 .098 .126 .153 .181 .208 .235 .263 .290 .344 .399 .454 .525 .656 .788 .014 .021 .028 .032 .041 .050 .059 .068 .078 .087 .105 .123 .141 .165 .209 .253 .040 .067 .090 .119 .145 .171 .197 .223 .249 .275 .326 .378 .430 .498 .622 .746 .006 .008 .011 .012 .015 .018 .022 .025 .029 .032 .039 .045 .052 .061 .077 .094 .003 .005 .007 .008 .011 .013 .016 .018 .021 .024 .029 .034 .039 .046 .059 .071 .008 .012 .017 .023 .026 .031 .035 .039 .043 .048 .054 .060 .067 .075 .084 .094 .004 .006 .010 .016 .019 .023 .027 .031 .035 .039 .045 .050 .056 .064 .072 .081 .005 .009 .012 .009 .014 .020 .025 .030 .035 .040 .050 .060 .070 .084 .108 .132 … … … .086 .105 .124 .143 .161 .180 .199 .236 .274 .311 .360 .450 .540 … … … .002 .003 .005 .006 .007 .009 .010 .012 .015 .018 .021 .027 .034 a Where specifying nominal size in decimals, zeros preceding decimal points and in the fourth decimal place are omitted. b Unless otherwise specified, slotted binding head machine screws are not undercut. Nominal Sizea or Basic Screw Dia. 0 0.0600 1 0.0730 2 0.0860 3 0.0990 4 0.1120 5 0.1250 6 0.1380 8 0.1640 10 0.1900 12 0.2160 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 0.2500 0.3125 0.3750 0.4375 0.5000 SLOTTED UNDERCUT OVAL COUNTERSUNK HEAD TYPES Total Head Dia., Head Head Slot A Side Height, Width, Height, Min., O J H Edge Max., Max. Rnded. Edge or Flat Ref. Max. Min. Max. Min. Sharp La 1⁄ 8 1⁄ 8 1⁄ 8 1⁄ 8 3⁄ 16 3⁄ 16 3⁄ 16 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 Slot Depth, T Max. Min. .119 .099 .025 .046 .033 .023 .016 .028 .022 .146 .123 .031 .056 .042 .026 .019 .034 .027 .172 .147 .036 .065 .050 .031 .023 .040 .033 .199 .171 .042 .075 .059 .035 .027 .047 .038 .225 .195 .047 .084 .067 .039 .031 .053 .043 .252 .220 .053 .094 .076 .043 .035 .059 .048 .279 .244 .059 .104 .084 .048 .039 .065 .053 .332 .292 .070 .123 .101 .054 .045 .078 .064 .385 .340 .081 .142 .118 .060 .050 .090 .074 .438 .389 .092 .161 .135 .067 .056 .103 .085 .507 .452 .107 .186 .158 .075 .064 .119 .098 .635 .568 .134 .232 .198 .084 .072 .149 .124 .762 .685 .161 .278 .239 .094 .081 .179 .149 .812 .723 .156 .279 .239 .094 .081 .184 .154 .875 .775 .156 .288 .244 .106 .091 .204 .169 a These lengths or shorter are undercut. All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1596 MACHINE SCREWS Table 12. Slotted Round Head Machine Screws ANSI B18.6.3-1972 (R1991) Appendix Nominal Sizea or Basic Screw Dia. 0000 000 00 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 0.0210 0.0340 0.0470 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 Head Diameter, A Min. .035 .056 .080 .099 .122 .146 .169 .193 .217 .240 .287 .334 .382 .443 .557 .670 .707 .766 .887 .944 1.185 Max. .041 .062 .089 .113 .138 .162 .187 .211 .236 .260 .309 .359 .408 .472 .590 .708 .750 .813 .938 1.000 1.250 Head Height, H Min. .016 .025 .036 .043 .051 .059 .067 .075 .083 .091 .107 .123 .139 .160 .198 .237 .307 .332 .385 .411 .516 Max. .022 .031 .045 .053 .061 .069 .078 .086 .095 .103 .120 .137 .153 .175 .216 .256 .328 .355 .410 .438 .547 Slot Width, J Min. .004 .008 .010 .016 .019 .023 .027 .031 .035 .039 .045 .050 .056 .064 .072 .081 .081 .091 .102 .116 .131 Max. .008 .012 .017 .023 .026 .031 .035 .039 .043 .048 .054 .060 .067 .075 .084 .094 .094 .106 .118 .133 .149 Slot Depth, T Min. .013 .012 .018 .029 .033 .037 .040 .044 .047 .051 .058 .065 .073 .082 .099 .117 .148 .159 .183 .195 .242 Max. .017 .018 .026 .039 .044 .048 .053 .058 .063 .068 .077 .087 .096 .109 .132 .155 .196 .211 .242 .258 .320 a When specifying nominal size in decimals, zeros preceding decimal point and in the fourth decimal place are omitted. All dimensions are in inches. Not recommended, use Pan Head machine screws. ANSI Cross References for Machine Screws and Metric Machine Screw Type I Cross Recess Type IA Cross Recess Type II Cross Recess Type III Square Center Machine Screw Cross Recesses.—Four cross recesses, Types I, IA, II, and III, may be used in lieu of slots in machine screw heads. Dimensions for recess diameter M, width N, and depth T (not shown above) together with recess penetration gaging depths are given in American National Standard ANSI B18.6.3-1972 (R1991) for machine screws, and in ANSI/ASME B18.6.7M-1985 for metric machine screws. American National Standard Metric Machine Screws.—This Standard B18.6.7M covers metric flat and oval countersunk and slotted and recessed pan head machine screws and metric hex head and hex flange head machine screws. Dimensions are given in Tables 1 through 4 and 6. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1597 Table 1. American National Standard Thread Lengths for Metric Machine Screws ANSI/ASME B18.6.7M-1985 Pan, Hex, and Hex Flange Head Screws L LUS Flat and Oval Countersunk Head Screws LU LUS L Nominal Screw Lengtha Heat-Treated Recessed Flat Countersunk Head Screws LU L L Nominal Screw Size and Thread Pitch Nominal Screw Length Equal to or Shorter thana Maxd Maxe Over To and Including Maxd Maxe Nominal Screw Length Longer thana M2 × 0.4 M2.5 × 0.45 M3 × 0.5 M3.5 × 0.6 M4 × 0.7 M5 × 0.8 M6 × 1 M8 × 1.25 M10 × 1.5 M12 × 1.75 6 8 9 10 12 15 18 24 30 36 1.0 1.1 1.2 1.5 1.8 2.0 2.5 3.1 3.8 4.4 0.4 0.5 0.5 0.6 0.7 0.8 1.0 1.2 1.5 1.8 6 8 9 10 12 15 18 24 30 36 30 30 30 50 50 50 50 50 50 50 1.0 1.1 1.2 1.5 1.8 2.0 2.5 3.1 3.8 4.4 0.8 0.9 1.0 1.2 1.4 1.6 2.0 2.5 3.0 3.5 30 30 30 50 50 50 50 50 50 50 Unthreaded Lengthb Unthreaded Lengthb B Full Form Thread Lengthc Min 25.0 25.0 25.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 a The length tolerances for metric machine screws are: up to 3 mm, incl., ± 0.2 mm; over 3 to 10 mm, incl., ± 0.3 mm; over 10 to 16 mm, incl., ± 0.4 mm; over 16 to 50 mm, incl., ± 0.5 mm; over 50 mm, ± 1.0 mm. b Unthreaded lengths L and L U US represent the distance, measured parallel to the axis of screw, from the underside of the head to the face of a nonchamfered or noncounterbored standard GO thread ring gage assembled by hand as far as the thread will permit. c Refer to the illustrations for respective screw head styles. d The L US values apply only to heat treated recessed flat countersunk head screws. e The L values apply to all screws except heat treated recessed flat countersunk head screws. U All dimensions in millimeters. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition Slotted and Style A Body Diameter Body and Shoulder Diameter LSHa DS Shoulder Diameter Body Diameter DK K Head Diameter Shoulder Length Theoretical Sharp Actual Head Height Max Min Max Min Min Max Min Max Min Min Max Ref M2 × 0.4b 2.00 1.65 2.00 1.86 1.65 0.50 0.30 4.4 4.1 3.5 1.2 M2.5 × 0.45 2.50 2.12 2.50 2.36 2.12 0.55 0.35 5.5 5.1 4.4 1.5 R N Underhead Fillet Radius T Slot Width Slot Depth Max Min Max Min Max 0.8 0.4 0.7 0.5 0.6 Min 0.4 1.0 0.5 0.8 0.6 0.7 0.5 M3 × 0.5 3.00 2.58 3.00 2.86 2.58 0.60 0.40 6.3 5.9 5.2 1.7 1.2 0.6 1.0 0.8 0.9 0.6 M3.5 × 0.6 3.50 3.00 3.50 3.32 3.00 0.70 0.50 8.2 7.7 6.9 2.3 1.4 0.7 1.2 1.0 1.2 0.9 M4 × 0.7 4.00 3.43 4.00 3.82 3.43 0.80 0.60 9.4 8.9 8.0 2.7 1.6 0.8 1.5 1.2 1.3 1.0 M5 × 0.8 5.00 4.36 5.00 4.82 4.36 0.90 0.70 10.4 9.8 8.9 2.7 2.0 1.0 1.5 1.2 1.4 1.1 M6 × 1 6.00 5.21 6.00 5.82 5.21 1.10 0.90 12.6 11.9 10.9 3.3 2.4 1.2 1.9 1.6 1.6 1.2 M8 × 1.25 8.00 7.04 8.00 7.78 7.04 1.40 1.10 17.3 16.5 15.4 4.6 3.2 1.6 2.3 2.0 2.3 1.8 M10 × 1.5 10.00 8.86 10.00 9.78 8.86 1.70 1.30 20.0 19.2 17.8 5.0 4.0 2.0 2.8 2.5 2.6 2.0 a All recessed head heat-treated steel screws of property class 9.8 or higher strength have the Style B head form. Recessed head screws other than those specifically designated to be Style B have the Style A head form. The underhead shoulder on the Style B head form is mandatory and all other head dimensions are common to both the Style A and Style B head forms. b This size is not specified for Type III square recessed flat countersunk heads; Type II cross recess is not specified for any size. All dimensions in millimeters. For dimension B, see Table 1. For dimension L, see Table 7. Copyright 2004, Industrial Press, Inc., New York, NY MACHINE SCREWS Nominal Screw Size and Thread Pitch Style B DSHa DS 1598 Table 2. American National Standard Slotted, Cross and Square Recessed Flat Countersunk Head Metric Machine Screws ANSI/ASME B18.6.7M-1985 Machinery's Handbook 27th Edition Table 3. American National Standard Slotted, Cross and Square Recessed Oval Countersunk Head Metric Machine Screws ANSI/ASME B18.6.7M-1985 DK K F RF R N T Actual Head Side Height Raised Head Height Head Top Radius Underhead Fillet Radius Slot Width Slot Depth Head Diameter Theoretical Sharp Body Diameter Min Max Min Min Max Ref Max Approx Max Min Max Min Max M2 × 0.4a 2.00 1.65 4.4 4.1 3.5 1.2 0.5 5.0 0.8 0.4 0.7 0.5 1.0 0.8 M2.5 × 0.45 2.50 2.12 5.5 4.4 1.5 0.6 6.6 1.0 0.5 0.8 0.6 1.2 1.0 Max 5.1 Min M3 × 0.5 3.00 2.58 6.3 5.9 5.2 1.7 0.7 7.4 1.2 0.6 1.0 0.8 1.5 1.2 M3.5 × 0.6 3.50 3.00 8.2 7.7 6.9 2.3 0.8 10.9 1.4 0.7 1.2 1.0 1.7 1.4 M4 × 0.7 4.00 3.43 9.4 8.9 8.0 2.7 1.0 11.6 1.6 0.8 1.5 1.2 1.9 1.6 M5 × 0.8 5.00 4.36 10.4 9.8 8.9 2.7 1.2 11.9 2.0 1.0 1.5 1.2 2.4 2.0 M6 × 1 6.00 5.21 12.6 11.9 10.9 3.3 1.4 14.9 2.4 1.2 1.9 1.6 2.8 2.4 M8 × 1.25 8.00 7.04 17.3 16.5 15.4 4.6 2.0 19.7 3.2 1.6 2.3 2.0 3.7 3.2 M10 × 1.5 10.00 8.86 20.0 19.2 17.8 5.0 2.3 22.9 4.0 2.0 2.8 2.5 4.4 3.8 MACHINE SCREWS DS Nominal Screw Size and Thread Pitch a This size is not specified for Type III square recessed oval countersunk heads; Type II cross recess is not specified for any size. 1599 All dimensions in millimeters. For dimension B, see Table 1. For dimension L, see Table 7. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition M2 × 0.4a M2.5 × 0.45 M3 × 0.5 M3.5 × 0.6 M4 × 0.7 M5 × 0.8 M6 × 1 M8 × 1.25 M10 × 1.5 Ds DK R1 K Body Diameter Max Min Head Diameter Max Min Head Height Max Min 2.00 2.50 3.00 3.50 4.00 5.00 6.00 8.00 10.00 4.0 5.0 5.6 7.0 8.0 9.5 12.0 16.0 20.0 1.3 1.5 1.8 2.1 2.4 3.0 3.6 4.8 6.0 1.65 2.12 2.58 3.00 3.43 4.36 5.21 7.04 8.86 3.7 4.7 5.3 6.6 7.6 9.1 11.5 15.5 19.4 1.1 1.3 1.6 1.9 2.2 2.7 3.3 4.5 5.7 Head Radius Max 0.8 1.0 1.2 1.4 1.6 2.0 2.5 3.2 4.0 R1 K Head Height Max Min 1.6 2.1 2.4 2.6 3.1 3.7 4.6 6.0 7.5 1.4 1.9 2.2 2.3 2.8 3.4 4.3 5.6 7.1 Head Radius Ref 3.2 4.0 5.0 6.0 6.5 8.0 10.0 13.0 16.0 DA R Underhead Fillet Transition Dia Radius Max Min 2.6 3.1 3.6 4.1 4.7 5.7 6.8 9.2 11.2 a This size not specified for Type III square recessed pan heads; Type II cross recess is not specified for any size. All dimensions in millimeters. For dimension B, see Table 1. For dimension L, see Table 7. Copyright 2004, Industrial Press, Inc., New York, NY 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.4 0.4 N Slot Width Max Min 0.7 0.8 1.0 1.2 1.5 1.5 1.9 2.3 2.8 0.5 0.6 0.8 1.0 1.2 1.2 1.6 2.0 2.5 T W Slot Depth Min Unslotted Head Thickness Min 0.5 0.6 0.7 0.8 1.0 1.2 1.4 1.9 2.4 0.4 0.5 0.7 0.8 0.9 1.2 1.4 1.9 2.4 MACHINE SCREWS Cross and Square Recess Slotted Nominal Screw Size and Thread Pitch 1600 Table 4. American National Standard Slotted and Cross and Square Recessed Pan Head Metric Machine Screws ANSI/ASME B18.6.7M-1985 Machinery's Handbook 27th Edition METRIC MACHINE SCREWS 1601 Table 5. American National Standard Header Points for Metric Machine Screws Before Threading ANSI/ASME B18.6.7M-1985 Nominal Screw Size and Thread Pitch M2 × 0.4 M2.5 × 0.45 M3 × 0.5 M3.5 × 0.6 M4 × 0.7 M5 × 0.8 M6 × 1 M8 × 1.25 M10 × 1.5 M12 × 1.75 DP Point Diameter Max 1.33 1.73 2.12 2.46 2.80 3.60 4.25 5.82 7.36 8.90 Min 1.21 1.57 1.93 2.24 2.55 3.28 3.85 5.30 6.71 8.11 La Nominal Screw Length Max 13 13 16 20 25 30 40 40 40 45 a Header points apply to these nominal lengths or shorter. The pointing of longer lengths may require machining to the dimensions specified. All dimensions in millimeters. The edge of the point may be rounded and the end of point need not be flat nor perpendicular to the axis of screw shank. Threads: Threads for metric machine screws are coarse M profile threads, as given in ANSI B1.13M (see page 1783), unless otherwise specified. Length of Thread: The lengths of threads on metric machine screws are given in Table 1 for the applicable screw type, size, and length. Diameter of Body: The body diameters of metric machine screws are within the limits specified in the dimensional tables (Tables 3 through 4 and 6). Designation: Metric machine screws are designated by the following data in the sequence shown: Nominal size and thread pitch; nominal length; product name, including head type and driving provision; header point if desired; material (including property class, if steel); and protective finish, if required. For example: M8 × 1.25 × 30 Slotted Pan Head Machine Screw, Class 4.8 Steel, Zinc Plated M3.5 × 0.6 × 20 Type IA Cross Recessed Oval Countersunk Head Machine Screw, Header Point, Brass It is common ISO practice to omit the thread pitch from the product size designation when screw threads are the metric coarse thread series, e.g., M10 stands for M10 × 1.5. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1602 Table 6. American National Standard Hex and Hex Flange Head Metric Machine Screws ANSI/ASME B18.6.7M-1985 Hex Head M2 × 0.4 M2.5 × 0.45 M3 × 0.5 M3.5 × 0.6 M4 × 0.7 M5 × 0.8 M6 × 1 M8 × 1.25 M10 × 1.5 M12 × 1.75 M10 × 1.5b Sa Ea Hex Width Across Flats Body Diameter DA K R Underhead Fillet Hex Width Across Corners Head Height Transition Dia Radius Max Min Max Min Min Max Min Max Min 2.00 2.50 3.00 3.50 4.00 5.00 6.00 8.00 10.00 12.00 10.00 1.65 2.12 2.58 3.00 3.43 4.36 5.21 7.04 8.86 10.68 8.86 3.20 4.00 5.00 5.50 7.00 8.00 10.00 13.00 16.00 18.00 15.00 3.02 3.82 4.82 5.32 6.78 7.78 9.78 12.73 15.73 17.73 14.73 3.38 4.28 5.40 5.96 7.59 8.71 10.95 14.26 17.62 19.86 16.50 1.6 2.1 2.3 2.6 3.0 3.8 4.7 6.0 7.5 9.0 7.5 1.3 1.8 2.0 2.3 2.6 3.3 4.1 5.2 6.5 7.8 6.5 2.6 3.1 3.6 4.1 4.7 5.7 6.8 9.2 11.2 13.2 11.2 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.4 0.4 0.4 0.4 a Dimensions across flats and across corners of the head are measured at the point of maximum metal. Taper of sides of head (angle between one side and the axis) shall not exceed 2° or 0.10 mm, whichever is greater, the specified width across flats being the large dimension. b The M10 size screws having heads with 15 mm width across flats are not ISO Standard. Unless M10 size screws with 15 mm width across flats are specifically ordered, M10 size screws with 16 mm width across flats shall be furnished. Copyright 2004, Industrial Press, Inc., New York, NY METRIC MACHINE SCREWS DS Nominal Screw Size and Thread Pitch Machinery's Handbook 27th Edition Table 6. (Continued) American National Standard Hex and Hex Flange Head Metric Machine Screws ANSI/ASME B18.6.7M-1985 Hex Flange Head Max Min Max Min Hex Width Across Corners, Ea Min M2 × 0.4 M2.5 × 0.45 M3 × 0.5 M3.5 × 0.6 M4 × 0.7 M5 × 0.8 M6 × 1 M8 × 1.25 M10 × 1.5 M12 × 1.75 2.00 2.50 3.00 3.50 4.00 5.00 6.00 8.00 10.00 12.00 1.65 2.12 2.58 3.00 3.43 4.36 5.21 7.04 8.86 10.68 3.00 3.20 4.00 5.00 5.50 7.00 8.00 10.00 13.00 15.00 2.84 3.04 3.84 4.82 5.32 6.78 7.78 9.78 12.72 14.72 3.16 3.39 4.27 5.36 5.92 7.55 8.66 10.89 14.16 16.38 Hex Width Across Flats, Sa Hex Height, K1 Min, Flange Edge Thickness, Cb Min Flange Top Fillet Radius, R1 Max Max Transition Dia, DA Min Radius, R 1.3 1.6 1.9 2.4 2.8 3.5 4.2 5.6 7.0 8.4 0.3 0.3 0.4 0.5 0.6 0.7 1.0 1.2 1.4 1.8 0.1 0.2 0.2 0.2 0.2 0.3 0.4 0.5 0.6 0.7 2.6 3.1 3.6 4.1 4.7 5.7 6.8 9.2 11.2 13.2 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.4 0.4 0.4 Flange Diameter, DC Max Min Overall Head Height, K 4.5 5.4 6.4 7.5 8.5 10.6 12.8 16.8 21.0 24.8 4.1 5.0 5.9 6.9 7.8 9.8 11.8 15.5 19.3 23.3 2.2 2.7 3.2 3.8 4.3 5.4 6.7 8.6 10.7 13.7 Underhead Fillet Copyright 2004, Industrial Press, Inc., New York, NY 1603 a Dimensions across flats and across corners of the head are measured at the point of maximum metal. Taper of sides of head (angle between one side and the axis) shall not exceed 2° or 0.10 mm, whichever is greater, the specified width across flats being the large dimension. b The contour of the edge at periphery of flange is optional provided the minimum flange thickness is maintained at the minimum flange diameter. The top surface of flange may be straight or slightly rounded (convex) upward. All dimensions in millimeters. A slight rounding of all edges of the hexagon surfaces of indented hex heads is permissible provided the diameter of the bearing circle is not less than the equivalent of 90 per cent of the specified minimum width across flats dimension. Heads may be indented, trimmed, or fully upset at the option of the manufacturer. For dimension B, see Table 1. For dimension L, see Table 7. METRIC MACHINE SCREWS Body Diameter, DS Nominal Screw Size and Thread Pitch Machinery's Handbook 27th Edition 1604 MACHINE SCREWS Table 7. Recommended Nominal Screw Lengths for Metric Machine Screws Nominal Screw Length 2.5 3 4 5 6 8 10 13 16 20 25 30 35 40 45 50 55 60 65 70 80 90 Nominal Screw Size M2 PH A A A A A A A A A M2.5 M3 PH A A A A A A A A A PH A A A A A A A A A M3.5 M4 PH A A A A A A A A A PH A A A A A A A A A A M5 PH A A A A A A A A A A A M6 A A A A A A A A A A A A A M8 A A A A A A A A A A A A A A A M10 M12 A A A A A A A A A A A A A A A H H H H H H H H H H H H H H All dimensions in millimeters. 1The nominal screw lengths included between the heavy lines are recommended for the respective screw sizes and screw head styles as designated by the symbols. A — Signifies screws of all head styles covered in this standard. P — Signifies pan head screws. H — Signifies hex and hex flange head screws. Table 8. Clearance Holes for Metric Machine Screws ANSI/ASME B18.6.7M-1985 Appendix Nominal Screw Size M2 M2.5 M3 M3.5 M4 M5 M6 M8 M10 M12 Close Clearanceb 2.20 2.70 3.20 3.70 4.30 5.30 6.40 8.40 10.50 13.00 Basic Clearance Hole Diametera Normal Clearance (Preferred)b 2.40 2.90 3.40 3.90 4.50 5.50 6.60 9.00 11.00 13.50 Loose Clearanceb 2.60 3.10 3.60 4.20 4.80 5.80 7.00 10.00 12.00 14.50 a The values given in this table are minimum limits. The recommended plus tolerances are as follows: for clearance hole diameters over 1.70 to and including 5.80 mm, plus 0.12, 0.20, and 0.30 mm for close, normal, and loose clearances, respectively; for clearance hole diameters over 5.80 to 14.50 mm, plus 0.18, 0.30, and 0.45 mm for close, normal, and loose clearances, respectively. b Normal clearance hole sizes are preferred. Close clearance hole sizes are for situations such as critical alignment of assembled components, wall thickness, or other limitations which necessitate the use of a minimal hole. Countersinking or counterboring at the fastener entry side may be necessary for the proper seating of the head. Loose clearance hole sizes are for applications where maximum adjustment capability between the components being assembled is necessary. All dimensions in millimeters. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1605 British Machine Screws.—Many of these classifications of fasteners are covered in British Standards B.S. 57:1951, “B.A. Screws, Bolts and Nuts”; BS 450:1958 (obsolescent), “Machine Screws and Machine Screw Nuts (BSW and BSF Threads)”; B.S. 1981:1953, “Unified Machine Screws and Machine Screw Nuts”; BS 2827:1957 (obsolescent):1957, “Machine Screw Nuts, Pressed Type (B.A. and Whitworth Form Threads)”; B.S. 3155:1960, “American Machine Screws and Nuts in Sizes Below 1⁄4 inch Diameter”; and BS 4183:1967 (obsolescent), “Machine Screws and Machine Screw Nuts, Metric Series.” At a conference organized by the British Standards Institution in 1965 at which the major sectors of British industry were represented, a policy statement was approved that urged British firms to regard the traditional screw thread systems—Whitworth, B.A. and BSF— as obsolescent, and to make the internationally-agreed ISO metric thread their first choice (with ISO Unified thread as second choice) for all future designs. It is recognized that some sections of British industry already using ISO inch (Unified) screw threads may find it necessary, for various reasons, to continue with their use for some time: Whitworth and B.A. threads should, however, be superseded by ISO metric threads in preference to an intermediate change to ISO inch threads. Fasteners covered by B.S. 57, B.S. 450 and BS 2827:1957 (obsolescent) eventually would be superseded and replaced by fasteners specified by B.S. 4183. British Standard Whitworth (BSW) and Fine (BSF) Machine Screws.—British Standard BS 450:1958 (obsolescent) covers machine screws and nuts with British Standard Whit-worth and British Standard Fine threads. All the various heads in common use in both slotted and recessed forms are covered. Head shapes are shown on page 1614 and dimensions on page 1617. It is intended that this standard will eventually be superseded by B.S. 4183, “Machine Screws and Machine Screw Nuts, Metric Series.” British Standard Machine Screws and Machine Screw Nuts, Metric Series.—British Standard BS 4183:1967 (obsolescent) gives dimensions and tolerances for: countersunk head, raised countersunk head, and cheese head slotted head screws in a diameter range from M1 (1 mm) to M20 (20 mm); pan head slotted head screws in a diameter range from M2.5 (2.5 mm) to M10 (10 mm); countersunk head and raised countersunk head recessed head screws in a diameter range from M2.5 (2.5 mm) to M12 (12 mm); pan head recessed head screws in a diameter range from M2.5 (2.5 mm) to M10 (10 mm); and square and hexagon machine screw nuts in a diameter range from M1.6 (1.6 mm) to M10 (10 mm). Mechanical properties are also specified for steel, brass and aluminum alloy machine screws and machine screw nuts in this standard. Material: The materials from which the screws and nuts are manufactured have a tensile strength not less than the following: steel, 40 kgf/mm2 (392 N/mm2); brass, 32 kgf/mm2 (314 N/mm2); and aluminum alloy, 32 kgf/mm2 (314 N/mm2). The unit, kgf/mm2 is in accordance with ISO DR 911 and the unit in parentheses has the relationship, 1 kgf = 9.80665 Newtons. These minimum strengths are applicable to the finished products. Steel machine screws conform to the requirements for strength grade designation 4.8. The strength grade designation system for machine screws consists of two figures, the first is 1⁄10 of the minimum tensile strength in kgf/mm2, the second is 1⁄10 of the ratio between the yield stress and the minimum tensile strength expressed as a percentage: 1⁄10 minimum tensile yield stress strength of 40 kgf/mm2 gives the symbol “4”; 1⁄10 ratio ------------------------------------------------------------ % = 1⁄10 × minimum tensile strength 32⁄ × 100⁄1 = “8”; giving the strength grade designation “4.8.” Multiplication of these two 40 figures gives the minimum yield stress in kgf/mm2. Coating of Screws and Nuts: It is recommended that the coating comply with the appropriate part of BS 3382. “Electroplated Coatings on Threaded Components.” Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1606 MACHINE SCREWS Screw Threads: Screw threads are ISO metric coarse pitch series threads in accordance with B.S. 3643. “ISO Metric Screw Threads,” Part 1, “Thread Data and Standard Thread Series.” The external threads used for screws conform to tolerance Class 6g limits (medium fit) as given in B.S. 3643, “ISO Metric Screw Threads,” Part 2, “Limits and Tolerances for Coarse Pitch Series Threads.” The internal threads used for nuts conform to tolerance Class 6H limits (medium fit) as given in B.S. 3643: Part 2. Nominal Lengths of Screws: For countersunk head screws the nominal length is the distance from the upper surface of the head to the extreme end of the shank, including any chamfer, radius, or cone point. For raised countersunk head screws the nominal length is the distance from the upper surface of the head (excluding the raised portion) to the extreme end of the shank, including any chamfer, radius, or cone point. For pan and cheese head screws the nominal length is the distance from the underside of the head to the extreme end of the shank, including any chamfer, radius, or cone point. Standard nominal lengths and tolerances are given in Table 5. Lengths of Thread on Screws: The length of thread is the distance from the end of the screw (including any chamfer, radius, or cone point) to the leading face of a nut without countersink which has been screwed as far as possible onto the screw by hand. The minimum thread length is shown in the following table: Nominal Thread Dia., da M1 M1.2 (M1.4) M1.6 M2 (M2.2) M2.5 M3 (M3.5) M4 Thread Length b (Min.) b b b 15 16 17 18 19 20 22 Nominal Thread Dia., da (M4.5) M5 M6 M8 M10 M12 (M14) M16 (M18) M20 Thread Length b (Min.) 24 25 28 34 40 46 52 58 64 70 a Items shown in parentheses are non-preferred. b Threaded up to the head. All dimensions are in millimeters. Screws of nominal thread diameter M1, M1.2 and M1.4 and screws of larger diameters that are too short for the above thread lengths are threaded as far as possible up to the head. In these screws the length of unthreaded shank under the head does not exceed 11⁄2 pitches for lengths up to twice the diameter and 2 pitches for longer lengths, and is defined as the distance from the leading face of a nut that has been screwed as far as possible onto the screw by hand to: 1) the junction of the basic major diameter and the countersunk portion of the head on countersunk and raised countersunk heads; and 2) the underside of the head on other types of heads. Diameter of Unthreaded Shank on Screws: The diameter of the unthreaded portion of the shank on screws is not greater than the basic major diameter of the screw thread and not less than the minimum effective diameter of the screw thread. The diameter of the unthreaded portion of shank is closely associated with the method of manufacture; it will generally be nearer the major diameter of the thread for turned screws and nearer the effective diameter for those produced by cold heading. Radius Under the Head of Screws: The radius under the head of pan and cheese head screws runs smoothly into the face of the head and shank without any step or discontinuity. A true radius is not essential providing that the curve is smooth and lies wholly within the maximum radius. Any radius under the head of countersunk head screws runs smoothly into the conical bearing surface of the head and the shank without any step or discontinuity. The radius values given in Tables 1 and 2 are regarded as the maximum where the shank diameter is equal to the major diameter of the thread and minimum where the shank diameter is approximately equal to the effective diameter of the thread. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition Table 1. British Standard Slotted Countersunk Head Machine Screws—Metric Series BS 4183:1967 (obsolescent) Nominal Size da Head Diameter D Head Height k Thread Length b Thread Run-out a Flushness Tolerancec Min. Max. 2pd Max. Max. Min. Max. 0.3d Min. 0.2d e 0.50 .... 0.45 0.31 0.30 0.20 0.1 e 0.50 .... 0.50 0.36 0.36 0.24 0.63 0.1 e 0.60 .... 0.50 0.36 0.42 0.28 0.72 0.90 0.99 1.12 1.35 1.57 1.80 2.03 2.25 2.70 3.60 4.50 5.40 6.30 7.20 8.10 9.00 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.6 0.8 15.0 16.0 17.0 18.0 19.0 20.0 22.0 24.0 25.0 28.0 34.0 40.0 46.0 52.0 58.0 64.0 70.0 0.70 0.80 0.90 0.90 1.00 1.20 1.40 1.50 1.60 2.00 2.50 3.00 3.50 4.00 4.00 5.00 5.00 .... .... .... 0.10 0.12 0.13 0.15 0.17 0.19 0.23 0.29 0.37 0.44 0.52 0.60 0.67 0.75 0.60 0.70 0.80 0.80 1.00 1.00 1.20 1.20 1.51 1.91 2.31 2.81 3.31 3.31 4.37 4.37 5.37 0.46 0.56 0.66 0.66 0.86 0.86 1.06 1.06 1.26 1.66 2.06 2.56 3.06 3.06 4.07 4.07 5.07 0.48 0.60 0.66 0.75 0.90 1.05 1.20 1.35 1.50 1.80 2.40 3.00 3.60 4.20 4.80 5.40 6.00 0.32 0.40 0.44 0.50 0.60 0.70 0.80 0.90 1.00 1.20 1.60 2.00 2.40 2.80 3.20 3.60 4.00 Radius rb Min. 1.75d Max. 0.5d Min. 0.45d M1 2.00 1.75 0.50 0.45 0.1 M1.2 2.40 2.10 0.60 0.54 (M1.4) 2.80 2.45 0.70 M1.6 M2.0 (M2.2) M2.5 M3 (M3.5) M4 (M4.5) M5 M6 M8 M10 M12 (M14) M16 (M18) M20 3.20 4.00 4.40 5.00 6.00 7.00 8.00 9.00 10.00 12.00 16.00 20.00 24.00 28.00 32.00 36.00 40.00 2.80 3.50 3.85 4.38 5.25 6.10 7.00 7.85 8.75 10.50 14.00 17.50 21.00 24.50 28.00 31.50 35.00 0.80 1.00 1.10 1.25 1.50 1.75 2.00 2.25 2.50 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 Slot Width n Slot Depth t MACHINE SCREWS Max. (Theor. Sharp) 2d a Nominal sizes shown in parentheses are non-preferred. b See Radius Under the Head of Screws description in text. c See Dimensions of 90-Degree Countersunk Head Screws description in text. d See text following table in Lengths of Thread on Screws description in text. e Threaded up to head. Copyright 2004, Industrial Press, Inc., New York, NY 1607 All dimensions are given in millimeters. For dimensional notation, see diagram on page 1610. Recessed head screws are also standard and are available. For dimensions see British Standard. Machinery's Handbook 27th Edition Head Diameter D Head Height k Thread Length b Thread Runout a Height of Raised Portion f Head Radius R Slot Width n 1608 Table 2. British Standard Slotted Raised Countersunk Head Machine Screws—Metric Series BS 4183:1967 (obsolescent) Slot Depth t Min. 1.75d Max. 0.5d Min. 0.45d Min. Max. 2pc Nom. 0.25d Nom. Max. Min. Max. 0.5d Min. 0.4d M1 2.00 1.75 0.50 0.45 0.1 d 0.50 0.25 2.0 0.45 0.31 0.50 0.40 M1.2 2.40 2.10 0.60 0.54 0.1 d 0.50 0.30 2.5 0.50 0.36 0.60 0.48 (M1.4) 2.80 2.45 0.70 0.63 0.1 d 0.60 0.35 2.5 0.50 0.36 0.70 0.56 M1.6 3.20 2.80 0.80 0.72 0.1 15.0 0.70 0.40 3.0 0.60 0.46 0.80 0.64 M2.0 4.00 3.50 1.00 0.90 0.1 16.0 0.80 0.50 4.0 0.70 0.56 1.00 0.80 (M2.2) 4.40 3.85 1.10 0.99 0.1 17.0 0.90 0.55 4.0 0.80 0.66 1.10 0.88 M2.5 5.00 4.38 1.25 1.12 0.1 18.0 0.90 0.60 5.0 0.80 0.66 1.25 1.00 M3 6.00 5.25 1.50 1.35 0.1 19.0 1.00 0.75 6.0 1.00 0.86 1.50 1.20 (M3.5) 7.00 6.10 1.75 1.57 0.2 20.0 1.20 0.90 6.0 1.00 0.86 1.75 1.40 M4 8.00 7.00 2.00 1.80 0.2 22.0 1.40 1.00 8.0 1.20 1.06 2.00 1.60 (M4.5) M5 9.00 7.85 2.25 2.03 0.2 24.0 1.50 1.10 8.0 1.20 1.06 2.25 1.80 10.00 8.75 2.50 2.25 0.2 25.0 1.60 1.25 10.0 1.51 1.26 2.50 2.00 M6 12.00 10.50 3.00 2.70 0.25 28.0 2.00 1.50 12.0 1.91 1.66 3.00 2.40 M8 16.00 14.00 4.00 3.60 0.4 34.0 2.50 2.00 16.0 2.31 2.06 4.00 3.20 M10 20.00 17.50 5.00 4.50 0.4 40.0 3.00 2.50 20.0 2.81 2.56 5.00 4.00 M12 24.00 21.00 6.00 5.40 0.6 46.0 3.50 3.00 25.0 3.31 3.06 6.00 4.80 (M14) 28.00 24.50 7.00 6.30 0.6 52.0 4.00 3.50 25.0 3.31 3.06 7.00 5.60 M16 32.00 28.00 8.00 7.20 0.6 58.0 4.00 4.00 32.0 4.37 4.07 8.00 6.40 (M18) 36.00 31.50 9.00 8.10 0.6 64.0 5.00 4.50 32.0 4.37 4.07 9.00 7.20 M20 40.00 35.00 10.00 9.00 0.8 70.0 5.00 5.00 40.0 5.37 5.07 10.00 8.00 a Nominal sizes shown in parentheses are non-preferred. b See Radius Under the Head of Screws description in text. c See text following table in Lengths of Thread on Screws description in text. d Threaded up to head. All dimensions are given in millimeters. For dimensional notation see diagram on page 1610. Recessed head screws are also standard and available. For dimensions see British Standard. Copyright 2004, Industrial Press, Inc., New York, NY MACHINE SCREWS Max. (Theor. Sharp) 2d Radius Under Head rb Nominal Size da Machinery's Handbook 27th Edition MACHINE SCREWS 1609 Ends of Screws: When screws are made with rolled threads, the “lead” formed by the thread rolling operation is normally regarded as providing the necessary chamfer and no other machining is necessary. The ends of screws with cut threads are normally finished with a chamfer conforming to the dimension in Fig. 1a through Fig. 1d. At the option of the manufacturer, the ends of screws smaller than M6 (6-mm diameter) may be finished with a radius approximately equal to 11⁄4 times the nominal diameter of the shank. When cone point ends are required, they should have the dimensions given in Fig. 1a through Fig. 1d. Nominal Length Nominal Length d 90 d Cut Thread Chamfered End Fig. 1a. Rolled Thread End (Approximate Form as Rolled) d Radius Approx. 1 1/ 4 d Nominal Length Fig. 1c. Cut Thread Radiused End (Permissible on Sizes Below M6 Dia.) Fig. 1b. Chamfer to Extend to Slightly Below the Minor Dia. 90 d Nominal Length Fig. 1d. Cone Pointed End (Permissible on Cut or Rolled Thread Screws, but Regarded as "Special") Dimensions of 90-Degree Countersunk Head Screws: One of the appendices to this British Standard states that countersunk head screws should fit into the countersunk hole with as great a degree of flushness as possible. To achieve this condition, it is necessary for the dimensions of both the head of the screw and the countersunk hole to be controlled within prescribed limits. The maximum or design size of the head is controlled by a theoretical diameter to a sharp corner and the minimum head angle of 90 degrees. The minimum head size is controlled by a minimum head diameter, the maximum head angle of 92 degrees and a flushness tolerance (see Fig. 2). The edge of the head may be flat or rounded, as shown in Fig. 3. Fig. 2. Head Configuration Fig. 3. Edge Configuration Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1610 MACHINE SCREWS British Standard Machine Screws and Machine Screw Nuts—Metric Series l l k a r b 90 +2 D D n d Edge May Be Rounded or Flat, But Not Sharp Edges t Shank Dia. ≈ Effective Dia. Shank Dia. ≈ Major Dia. Slotted Countersunk Head Machine Screws l f l k a r 90 +2 D D n b d R Edge May Be Shank Dia. ≈ Rounded or Shank Dia. ≈ Effective Major Dia. Flat, But Not Dia. Sharp Edges Slotted Raised Countersunk Head Machine Screws t k l R l a r b D n d t 0 TO 5 da k Shank Dia. ≈ Effective Dia. Slotted Pan Head Machine Screws l R l a r b D n 0 TO 5 Shank Dia. ≈ Major Dia. d t da Shank Dia. ≈ Effective Dia. Slotted Cheese Head Machine Screws ; d s d ; Shank Dia. ≈ Major Dia. e m s e Square Nut Hexagon Nut Machine Screw Nuts, Pressed Type, Square and Hexagon m For dimensions, see Tables 1 through 5. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1611 Table 3. British Standard Slotted Pan Head Machine Screws— Metric Series BS 4183:1967 (obsolescent) Nominal Size da M2.5 M3 (M3.5) M4 (M4.5) M5 M6 M8 M10 Head Diameter D Head Height k Head Radius R Radius Under Head r Transition Diameter da Max. 2d Min. Max. 0.6d Min. Max 0.4d Min. Max. 5.00 6.00 7.00 8.00 9.00 10.00 12.00 16.00 20.00 4.70 5.70 6.64 7.64 8.64 9.64 11.57 15.57 19.48 1.50 1.80 2.10 2.40 2.70 3.00 3.60 4.80 6.00 1.36 1.66 1.96 2.26 2.56 2.86 3.42 4.62 5.82 1.00 1.20 1.40 1.60 1.80 2.00 2.50 3.20 4.00 0.10 0.10 0.20 0.20 0.20 0.20 0.25 0.40 0.40 3.10 3.60 4.30 4.70 5.20 5.70 6.80 9.20 11.20 a Nominal sizes shown in parentheses are non-preferred. Nominal Size da M2.5 M3 (M3.5) M4 (M4.5) M5 M6 M8 M10 Thread Length b Thread Run-out a Min. Max. 2pb Max. Min. Max. 0.6k Min. 0.4k 18.00 19.00 20.00 22.00 24.00 25.00 28.00 34.00 40.00 0.90 1.00 1.20 1.40 1.50 1.60 2.00 2.50 3.00 0.80 1.00 1.00 1.20 1.20 1.51 1.91 2.31 2.81 0.66 0.86 0.86 1.06 1.06 1.26 1.66 2.06 2.56 0.90 1.08 1.26 1.44 1.62 1.80 2.16 2.88 3.60 0.60 0.72 0.84 0.96 1.08 1.20 1.44 1.92 2.40 Slot Width n Slot Depth t a Nominal sizes shown in parentheses are non-preferred. b See Lengths of Thread on Screws on page 1606. All dimensions are in millimeters. For dimensional notation, see diagram on page 1610. Recessed head screws are also standard and available. For dimensions, see British Standard. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition Head Diameter D Nominal Size da Head Height k Radius rb Transition Diameter da Thread Length b Thread Run-out a Slot Width n 1612 Table 4. British Standard Slotted Cheese Head Machine Screws—Metric Series BS 4183:1967 (obsolescent) Slot Depth t Max. Min. Max. Min. Min. Max. Min. Max. c Max. Min. Max. Min. M1 2.00 1.75 0.70 0.56 0.10 1.30 b 0.50 0.45 0.31 0.44 0.30 M1.2 2.30 2.05 0.80 0.66 0.10 1.50 b 0.50 0.50 0.36 0.49 0.35 (M1.4) 2.60 2.35 0.90 0.76 0.10 1.70 b 0.60 0.50 0.36 0.60 0.40 M1.6 3.00 2.75 1.00 0.86 0.10 2.00 15.00 0.70 0.60 0.46 0.65 0.45 3.80 3.50 1.30 1.16 0.10 2.60 16.00 0.80 0.70 0.56 0.85 0.60 4.00 3.70 1.50 1.36 0.10 2.80 17.00 0.90 0.80 0.66 1.00 0.70 M2.5 4.50 4.20 1.60 1.46 0.10 3.10 18.00 0.90 0.80 0.66 1.00 0.70 M3 5.50 5.20 2.00 1.86 0.10 3.60 19.00 1.00 1.00 0.86 1.30 0.90 (M3.5) 6.00 5.70 2.40 2.26 0.10 4.10 20.00 1.20 1.00 0.86 1.40 1.00 M4 7.00 6.64 2.60 2.46 0.20 4.70 22.00 1.40 1.20 1.06 1.60 1.20 (M4.5) 8.00 7.64 3.10 2.92 0.20 5.20 24.00 1.50 1.20 1.06 1.80 1.40 M5 8.50 8.14 3.30 3.12 0.20 5.70 25.00 1.60 1.51 1.26 2.00 1.50 M6 10.00 9.64 3.90 3.72 0.25 6.80 28.00 2.00 1.91 1.66 2.30 1.80 M8 13.00 12.57 5.00 4.82 0.40 9.20 34.00 2.50 2.31 2.06 2.80 2.30 M10 16.00 15.57 6.00 5.82 0.40 11.20 40.00 3.00 2.81 2.56 3.20 2.70 M12 18.00 17.57 7.00 6.78 0.60 14.20 46.00 3.50 3.31 3.06 3.80 3.20 (M14) 21.00 20.48 8.00 7.78 0.60 16.20 52.00 4.00 3.31 3.06 4.20 3.60 M16 24.00 23.48 9.00 8.78 0.60 18.20 58.00 4.00 4.37 4.07 4.60 4.00 (M18) 27.00 26.48 10.00 9.78 0.60 20.20 64.00 5.00 4.37 4.07 5.10 4.50 M20 30.00 29.48 11.00 10.73 0.80 22.40 70.00 5.00 5.27 5.07 5.60 5.00 a Nominal sizes shown in parentheses are non-preferred. b Threaded up to head. c See text following table in Lengths of Thread on Screws description in text. All dimensions are given in millimeters. For dimensional notation, see diagram on page 1610. General Dimensions: The general dimensions and tolerances for screws and nuts are given in the accompanying tables. Although slotted screw dimensions are given, recessed head screws are also standard and available. Dimensions of recessed head screws are given in BS 4183:1967 (obsolescent). Copyright 2004, Industrial Press, Inc., New York, NY MACHINE SCREWS M2 (M2.2) Machinery's Handbook 27th Edition Table 5. British Standard Machine Screws and Nuts — Metric Series BS 4183:1967 (obsolescent) Concentricity Tolerances IT 13 IT 13 Countersunk & Raised Countersunk Heads Pan & Cheese Heads Nominal Size da M1, M1.2, (M1.4) M1.6 M2, (M2.2), M2.5, M3 (M3.5) M4, (M4.5), M5 M6 M8 M10, M12 (M14) M16, (M18), M20 Head to Shank Head to Shank and Slot to Head (IT 13) Countersunk, Raised Csk., and Pan Heads Cheese Heads 0.14 0.18 0.18 0.22 0.22 0.27 0.27 0.33 0.33 0.39 0.14 0.14 0.18 0.18 0.22 0.22 0.27 0.27 0.33 0.33 All dimensions are given in millimeters. For dimensional notation, see diagram on page 1610. Copyright 2004, Industrial Press, Inc., New York, NY Width Across Flats s Corners e Min. Square 3.02 4.5 3.82 5.7 4.32 6.4 4.82 7.1 5.32 7.8 5.82 8.5 6.78 9.9 7.78 11.3 9.78 14.1 12.73 18.4 16.73 24.0 Nominal Size da M1.6 M2 (M2.2) (M2.5) M3 (M3.5) M4 M5 M6 M8 M10 Max. 3.2 4.0 4.5 5.0 5.5 6.0 7.0 8.0 10.0 13.0 17.0 Nominal Size da M1.6 M2 (M2.2) M2.5 M3 (M3.5) M4 M5 M6 M8 M10 M8 M10 Width Across Corners e Hexagon 3.7 4.6 5.2 5.8 6.4 6.9 8.1 9.2 11.5 15.0 19.6 13.0 17.0 Thickness m Min 0.75 0.95 0.95 1.35 1.35 1.75 1.75 2.25 2.75 3.70 4.70 18.4 24.0 Max. 1.0 1.2 1.2 1.6 1.6 2.0 2.0 2.5 3.0 4.0 5.0 12.73 16.73 1613 a Nominal sizes and lengths shown in parentheses are non-preferred. Dimensions of Machine Screw Nuts, Pressed Type, Square and Hexagon MACHINE SCREWS Slot to Head Nominal Lengths and Tolerances on Length for Machine Screws Tolerance Nominal Lengtha Tolerance ±0.12 45 ±0.50 ±0.12 50 ±0.060 ±0.20 55 ±0.60 ±0.20 60 ±0.60 ±0.24 65 ±0.60 ±0.24 70 ±0.60 ±0.24 75 ±0.60 ±0.29 80 ±0.60 ±0.29 85 ±0.70 ±0.29 90 ±0.70 ±0.29 (95) ±0.70 ±0.35 100 ±0.70 ±0.35 (105) ±0.70 ±0.35 110 ±0.70 ±0.35 (115) ±0.70 ±0.35 120 ±0.70 ±0.42 (125) ±0.70 ±0.42 130 ±0.80 ±0.42 140 ±0.80 ±0.42 150 ±0.80 ±0.42 160 ±0.80 ±0.50 190 ±0.925 ±0.50 200 ±0.925 Nominal Lengtha 1.5 2 2.5 3 4 5 6 (7) 8 (9) 10 (11) 12 14 16 (18) 20 (22) 25 (28) 30 (38) 40 Machinery's Handbook 27th Edition 1614 MACHINE SCREWS British Unified Machine Screws and Nuts.—British Standard B.S. 1981:1953 covers certain types of machine screws and machine screw nuts for which agreement has been reached with the United States and Canada as to general dimensions for interchangeability. These types are: countersunk, raised-countersunk, pan, and raised-cheese head screws with slotted or recessed heads; small hexagon head screws; and precision and pressed nuts. All have Unified threads. Head shapes are shown on page 1614 and dimensions are given on page 1616. Identification: As revised by Amendment No. 1 in February 1955, this standard now requires that the above-mentioned screws and nuts that conform to this standard should have a distinguishing feature applied to identify them as Unified. All recessed head screws are to be identified as Unified by a groove in the form of four arcs of a circle in the upper surface of the head. All hexagon head screws are to be identified as Unified by: 1) a circular recess in the upper surface of the head; 2) a continuous line of circles indented on one or more of the flats of the hexagon and parallel to the screw axis; and 3) at least two contiguous circles indented on the upper surface of the head. All machine screw nuts of the pressed type shall be identified as Unified by means of the application of a groove indented in one face of the nut approximately midway between the major diameter of the thread and flats of the square or hexagon. Slotted head screws shall be identified as Unified either by a circular recess or by a circular platform or raised portion on the upper surface of the head. Machine screw nuts of the precision type shall be identified as Unified by either a groove indented on one face of the front approximately midway between the major diameter of the thread and the flats of the hexagon or a continuous line of circles indented on one or more of the flats of the hexagon and parallel to the nut axis. ;; ;;;;;;;; ; ;; ;; ;; ; ;;;;;;;;;; Recessed and Hexagon Head Screws Precision Type Pressed Type Hexagon Machine Screw Nuts Slotted Head Screws Identification Markings for British Standard Unified Machine Screws British Standard Machine Screws and Nuts ricc:1958 (obsolescent) and B.S. 1981:1953 80° Countersunk head screw (Unified) 90° Countersink head screw (BSW & BSF) Round head screw (BSW & BSF) Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1615 British Standard Machine Screws and Nuts (Continued) ricc:1958 (obsolescent) and B.S. 1981:1953 80° Raised countersunk head screw (Unified) 90° Raised countersunk head screw (BSW & BSF) Mushroom head screw (BSW & BSF) Pan head screw (Unified, BSW & BSF) Hexagon head screw (Unified) Cheese head screw (BSW & BSF) Hexagon head screw (Unified) alternate design Raised cheese head screw (Unified) Hexagon machine screw nut (Unified) *Countersinks to suit the screws should have a maximum angle of 80° (Unified) or 90° (BSF and BSW) with a negative tolerance. †Unified countersunk and raised countersunk head screws 2 inches long and under are threaded right up to the head. Other Unified, BSW and BSF machine screws 2 inches long and under have an unthread shank equal to twice the pitch. All Unified, BSW and BSF machine screws longer than 2 inches have a minimum thread length of 13⁄4 inches. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1616 MACHINE SCREWS British Standard Unified Machine Screws and Nuts B.S. 1981:1953 Threads per Inch UNC UNF Nom.Size of Screw Basic Dia. D 4 6 8 10 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 0.112 0.138 0.164 0.190 0.250 0.3125 0.375 0.4375 0.500 0.625 0.750 40 32 32 24c 20 18 16 14 13 11 10 … … … 32 28 24 24 20 20 18 16 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 0.112 0.138 0.164 0.190 0.250 0.3125 0.375 0.4375 0.500 0.625 0.750 40 32 32 24c 20 18 16 14 13 11 10 … … … 32 28 24 24 20 20 18 16 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 0.112 0.138 0.164 0.190 0.250 0.3125 0.375 0.4375 0.500 0.625 0.750 40 32 32 24c 20 18 16 14 13 11 10 … … … 32 28 24 24 20 20 18 16 4 6 8 10 4 6 8 10 Dia. of Head A Depth of Head B Max. Min. Max. Min. 80° Countersunk Head Screwsa,b 0.211 0.194 0.067 … 0.260 0.242 0.083 … 0.310 0.291 0.100 … 0.359 0.339 0.116 … 0.473 0.450 0.153 … 0.593 0.565 0.191 … 0.712 0.681 0.230 … 0.753 0.719 0.223 … 0.808 0.770 0.223 … 1.041 0.996 0.298 … 1.275 1.223 0.372 … Pan Head Screwsb 0.219 0.205 0.068 0.058 0.270 0.256 0.082 0.072 0.322 0.306 0.096 0.085 0.373 0.357 0.110 0.099 0.492 0.473d 0.144 0.130 0.615 0.594 0.178 0.162 0.740 0.716 0.212 0.195 0.863 0.838 0.247 0.227 0.987 0.958 0.281 0.260 1.125 1.090 0.350 0.325 1.250 1.209 0.419 0.390 Raised Cheese-Head Screwsb 0.183 0.166 0.107 0.088 0.226 0.208 0.132 0.111 0.270 0.250 0.156 0.133 0.313 0.292 0.180 0.156 0.414 0.389 0.237 0.207 0.518 0.490 0.295 0.262 0.622 0.590 0.355 0.315 0.625 0.589 0.368 0.321 0.750 0.710 0.412 0.362 0.875 0.827 0.521 0.461 1.000 0.945 0.612 0.542 Width of Slot H Max. Min. Depth of Slot J 0.039 0.048 0.054 0.060 0.075 0.084 0.094 0.094 0.106 0.133 0.149 0.031 0.039 0.045 0.050 0.064 0.072 0.081 0.081 0.091 0.116 0.131 0.025 0.031 0.037 0.044 0.058 0.073 0.086 0.086 0.086 0.113 0.141 0.039 0.048 0.054 0.060 0.075 0.084 0.094 0.094 0.106 0.133 0.149 0.031 0.039 0.045 0.050 0.064 0.072 0.081 0.081 0.091 0.116 0.131 0.036 0.044 0.051 0.059 0.079 0.101 0.122 0.133 0.152 0.189 0.226 0.039 0.048 0.054 0.060 0.075 0.084 0.094 0.094 0.106 0.133 0.149 0.031 0.039 0.045 0.050 0.064 0.072 0.081 0.081 0.091 0.116 0.131 0.042 0.053 0.063 0.074 0.098 0.124 0.149 0.153 0.171 0.217 0.254 a All dimensions, except J, given for the No. 4 to 3⁄ -inch sizes, incl., also apply to all the 80° Raised 8 Countersunk Head Screws given in the Standard. b Also available with recessed heads. c Non-preferred. d By arrangement may also be 0.468. Nom. Size Basic Dia. D Threads per Inch UNC UNF 4 6 8 10 0.112 0.138 0.164 0.190 40 32 32 24c 4 6 8 10 0.112 0.138 0.164 0.190 40 32 32 24c 4 6 8 10 0.112 0.138 0.164 0.190 0.250 0.3125 0.375 40 32 32 24c 20 18 16 Width Across Flats A Corners C Max. Min. Max. H'd Depth B Nut Thick. E Max. Min. Wash. Face Dia. F Min. Max. Hexagon Head Screws 1⁄ 4 5⁄ 16 3⁄ 8 … 0.1875 0.1835 0.216 0.060 … 0.2500 0.2450 0.289 0.080 … 0.2500 0.2450 0.289 0.110 32 0.3125 0.3075 0.361 0.120 Hexagon Machine Screw Nuts—Precision Type … 0.1875 0.1835 0.216 0.098 … 0.2500 0.2450 0.269 0.114 … 0.3125 0.3075 0.361 0.130 … 0.3125 0.3075 0.361 0.130 Hexagon Machine Screw Nuts—Pressed Type … 0.2500 0.2410 0.289 0.087 … 0.3125 0.3020 0.361 0.114 … 0.3438 0.3320 0.397 0.130 32 0.3750 0.3620 0.433 0.130 28 0.4375 0.4230 0.505 0.193 24 0.5625 0.5450 0.649 0.225 24 0.6250 0.6070 0.722 0.257 0.055 0.074 0.104 0.113 0.183 0.245 0.245 0.307 0.173 0.235 0.235 0.297 0.087 0.102 0.117 0.117 … … … … … … … … 0.077 0.102 0.117 0.117 0.178 0.208 0.239 … … … … … … … … … … … … … … All dimensions in inches. See page 1614 for a pictorial representation and letter dimensions. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition MACHINE SCREWS 1617 Depth of Head B Max. Min. … 32c 28c 26 22 20 18 16 16c 14 12 0.219 0.328 0.383 0.438 0.547 0.656 0.766 0.875 0.984 1.094 1.312 0.201 0.307 0.360 0.412 0.518 0.624 0.729 0.835 0.941 1.046 1.257 0.056 0.084 0.098 0.113 0.141 0.169 0.197 0.225 0.253 0.281 0.338 … … … … … … … … … … … 0.039 0.050 0.055 0.061 0.071 0.082 0.093 0.104 0.115 0.126 0.148 0.032 0.042 0.046 0.051 0.061 0.072 0.082 0.092 0.103 0.113 0.134 0.027 0.041 0.048 0.055 0.069 0.083 0.097 0.111 0.125 0.138 0.166 40 24 … 20 18 16 14 12 12c 11 10 … 32c 28c 26 22 20 18 16 16c 14 12 0.219 0.328 0.383 0.438 0.547 0.656 0.766 0.875 0.984 1.094 1.312 0.206 0.312d 0.365 0.417 0.524 0.629 0.735 0.840 0.946 1.051 1.262 0.087 0.131 0.153 0.175 0.219 0.262 0.306 0.350 0.394 0.437 0.525 0.082 0.124 0.145 0.165 0.207 0.249 0.291 0.333 0.375 0.417 0.500 0.039 0.050 0.055 0.061 0.071 0.082 0.093 0.104 0.115 0.126 0.148 0.032 0.042 0.046 0.051 0.061 0.072 0.082 0.092 0.103 0.113 0.134 0.048 0.072 0.084 0.096 0.120 0.144 0.168 0.192 0.217 0.240 0.288 0.1250 0.1875 0.2188 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 40 24 … 20 18 16 14 12 12c 11 10 … 32c 28c 26 22 20 18 16 16c 14 12 0.245 0.373 0.425 0.492 0.615 0.740 0.863 0.987 1.031 1.125 1.250 0.231 0.375 0.407 0.473e 0.594 0.716 0.838 0.958 0.999 1.090 1.209 0.075 0.110 0.125 0.144 0.178 0.212 0.247 0.281 0.315 0.350 0.419 0.065 0.099 0.112 0.130 0.162 0.195 0.227 0.260 0.293 0.325 0.390 0.039 0.050 0.055 0.061 0.071 0.082 0.093 0.104 0.115 0.126 0.148 0.032 0.042 0.046 0.051 0.061 0.072 0.082 0.092 0.103 0.113 0.134 0.040 0.061 0.069 0.078 0.095 0.112 0.129 0.145 0.162 0.179 0.213 Cheese Head Screwsb 1⁄ 8 3⁄ 16 7⁄ 32 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 0.1250 0.1875 0.2188 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 40 24 … 20 18 16 14 12 12c 11 10 … 32c 28c 26 22 20 18 16 16c 14 12 0.188 0.281 0.328 0.375 0.469 0.562 0.656 0.750 0.844 0.938 1.125 0.180 0.270 0.315 0.360 0.450 0.540 0.630 0.720 0.810 0.900 1.080 0.087 0.131 0.153 0.175 0.219 0.262 0.306 0.350 0.394 0.437 0.525 0.082 0.124 0.145 0.165 0.207 0.249 0.291 0.333 0.375 0.417 0.500 0.039 0.050 0.055 0.061 0.071 0.082 0.093 0.104 0.115 0.126 0.148 0.032 0.042 0.046 0.051 0.061 0.072 0.082 0.092 0.103 0.113 0.134 0.039 0.059 0.069 0.079 0.098 0.118 0.138 0.157 0.177 0.197 0.236 1⁄ 8 3⁄ 16 1⁄ 4 5⁄ 16 3⁄ 8 0.1250 0.1875 0.2500 0.3125 0.3750 40 24 20 18 16 … 32c 26 22 20 0.289 0.448 0.573 0.698 0.823 0.272 0.425 0.546 0.666 0.787 0.078 0.118 0.150 0.183 0.215 0.066 0.103 0.133 0.162 0.191 0.043 0.060 0.075 0.084 0.094 0.035 0.050 0.064 0.072 0.081 0.040 0.061 0.079 0.096 0.112 Pan Head Screwsb Round Head Screwsb 90° Countersunk Head Screwsab Dia. of Head A Max. Min. Mushroom Head Screwsb British Standard Whitworth (BSW) and Fine (BSF) Machine Screws BS 450:1958 (obsolescent) Threads per Inch BSW BSF Nom. Size of Screw Basic Dia. D 1⁄ 8 3⁄ 16 7⁄ 32 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 1⁄ 8 3⁄ 16 7⁄ 32 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 1⁄ 8 3⁄ 16 7⁄ 32 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 0.1250 0.1875 0.2188 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 40 24 … 20 18 16 14 12 12c 11 10 0.1250 0.1875 0.2188 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 Width of Slot H Max. Min. Depth of Slot J a All dimensions, except J, given for the 1⁄ -through 3⁄ -inch sizes also apply to all the 90° Raised 8 8 Countersunk Head Screw dimensions given in the Standard. b These screws are also available with recessed heads; dimensions of recess are not given here but may be found in the Standard. c Non-preferred size; avoid use whenever possible. d By arrangement may also be 0.309. e By arrangement may also be 0.468. All dimensions in inches. See diagram on page 1614 for a pictorial representation of screws and letter dimensions. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1618 CAP SCREWS CAP AND SET SCREWS Slotted Head Cap Screws.—American National Standard ANSI/ASME B18.6.2-1998 is intended to cover the complete general and dimensional data for the various styles of slotted head cap screws as well as square head and slotted headless set screws (see page 1625). Reference should be made to this Standard for information or data not found in the following text or tables. Length of Thread: The length of complete (full form) thread on cap screws is equal to twice the basic screw diameter plus 0.250 in. with a plus tolerance of 0.188 in. or an amount equal to 21⁄2 times the pitch of the thread, whichever is greater. Cap screws of lengths too short to accommodate the minimum thread length have full form threads extending to within a distance equal to 21⁄2 pitches (threads) of the head. Designation: Slotted head cap screws are designated by the following data in the sequence shown: Nominal size (fraction or decimal equivalent); threads per inch; screw length (fraction or decimal equivalent); product name; material; and protective finish, if required. Examples: 1⁄2-13 × 3 Slotted Round Head Cap Screw, SAE Grade 2 Steel, Zinc Plated. .750-16 × 2.25 Slotted Flat Countersunk Head Cap Screw, Corrosion Resistant Steel. Table 1. American National Standard Slotted Flat Countersunk Head Cap Screws ANSI/ASME B18.6.2-1998 Head Dia., A Nominal Sizea or Basic Screw Dia. Body Dia., E Edge Sharp Edge Rnd'd. or Flat Head Hgt., H Slot Width, J Slot Depth, T Filet Rad., U Max. Min. Max. Min. Ref. Max. Min. Max. Min. Max. 1⁄ 4 0.2500 .2500 .2450 .500 .452 .140 .075 .064 .068 .045 .100 5⁄ 16 0.3125 .3125 .3070 .625 .567 .177 .084 .072 .086 .057 .125 3⁄ 8 0.3750 .3750 .3690 .750 .682 .210 .094 .081 .103 .068 .150 7⁄ 16 0.4375 .4375 .4310 .812 .736 .210 .094 .081 .103 .068 .175 1⁄ 2 0.5000 .5000 .4930 .875 .791 .210 .106 .091 .103 .068 .200 9⁄ 16 0.5625 .5625 .5550 1.000 .906 .244 .118 .102 .120 .080 .225 5⁄ 8 0.6250 .6250 .6170 1.125 1.020 .281 .133 .116 .137 .091 .250 3⁄ 4 0.7500 .7500 .7420 1.375 1.251 .352 .149 .131 .171 .115 .300 7⁄ 8 0.8750 .8750 .8660 1.625 1.480 .423 .167 .147 .206 .138 .350 1 1.0000 1.0000 .9900 1.875 1.711 .494 .188 .166 .240 .162 .400 11⁄8 1.1250 1.1250 1.1140 2.062 1.880 .529 .196 .178 .257 .173 .450 11⁄4 1.2500 1.2500 1.2390 2.312 2.110 .600 .211 .193 .291 .197 .500 13⁄8 1.3750 1.3750 1.3630 2.562 2.340 .665 .226 .208 .326 .220 .550 11⁄2 1.5000 1.5000 1.4880 2.812 2.570 .742 .258 .240 .360 .244 .600 a When specifying a nominal size in decimals, the zero preceding the decimal point is omitted as is any zero in the fourth decimal place. All dimensions are in inches. Threads: Threads are Unified Standard Class 2A; UNC, UNF and 8 UN Series or UNRC, UNRF, and 8 UNR Series. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition CAP SCREWS 1619 Table 2. American National Standard Slotted Round Head Cap Screws ANSI/ASME B18.6.2-1998 Nom. Sizea or Basic Screw Diameter 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.7500 Body Diameter, E Max. Min. Head Diameter, A Max. Min. Head Height, H Max. Min. Slot Width, J Max. Min. Slot Depth, T Max. Min. .2500 .3125 .3750 .4375 .5000 .5625 .6250 .7500 .437 .562 .625 .750 .812 .937 1.000 1.250 .191 .245 .273 .328 .354 .409 .437 .546 .075 .084 .094 .094 .106 .118 .133 .149 .117 .151 .168 .202 .218 .252 .270 .338 .2450 .3070 .3690 .4310 .4930 .5550 .6170 .7420 .418 .540 .603 .725 .786 .909 .970 1.215 .175 .226 .252 .302 .327 .378 .405 .507 .064 .072 .081 .081 .091 .102 .116 .131 .097 .126 .138 .167 .178 .207 .220 .278 a When specifying a nominal size in decimals, the zero preceding the decimal point is omitted as is any zero in the fourth decimal place. All dimensions are in inches. Fillet Radius, U: For fillet radius see foonote to table below. Threads: Threads are Unified Standard Class 2A; UNC, UNF and 8 UN Series or UNRC, UNRF and 8 UNR Series. Table 3. American National Standard Slotted Fillister Head Cap Screws ANSI/ASME B18.6.2-1998 Body Dia.., E Max. Min. Head Dia.., A Max. Min. Head Side Height, H Max. Min. Total Head Height, O Max. Min. Slot Width, J Max. Min. Slot Depth, T Max. Min. 0.2500 0.3125 0.3750 0.4375 0.5000 0.5625 .2500 .3125 .3750 .4375 .5000 .5625 .2450 .3070 .3690 .4310 .4930 .5550 .375 .437 .562 .625 .750 .812 .363 .424 .547 .608 .731 .792 .172 .203 .250 .297 .328 .375 .157 .186 .229 .274 .301 .346 .216 .253 .314 .368 .413 .467 .194 .230 .284 .336 .376 .427 .075 .084 .094 .094 .106 .118 .064 .072 .081 .081 .091 .102 .097 .115 .142 .168 .193 .213 .077 .090 .112 .133 .153 .168 0.6250 0.7500 0.8750 1.0000 .6250 .7500 .8750 1.0000 .6170 .7420 .8660 .9900 .875 1.000 1.125 1.312 .853 .976 1.098 1.282 .422 .500 .594 .656 .391 .466 .556 .612 .521 .612 .720 .803 .478 .566 .668 .743 .133 .149 .167 .188 .116 .131 .147 .166 .239 .283 .334 .371 .189 .223 .264 .291 Nom. Sizea or Basic Screw Dia. 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 7⁄ 8 1 a When specifying nominal size in decimals, the zero preceding the decimal point is omitted as is any zero in the fourth decimal place. All dimensions are in inches. Fillet Radius, U: The fillet radius is as follows: For screw sizes 1⁄4 to 3⁄8 incl., .031 max. and .016 min.; 7⁄16 to 9⁄16, incl., .047 max., .016 min.; and for 5⁄8 to 1, incl., .062 max., .031 min. Threads: Threads are Unified Standard Class 2A; UNC, UNF and 8 UN Series or UNRC, UNRF and 8 UNR Series. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1620 CAP SCREWS Table 4. American National Standard Hexagon and Spline Socket Head Cap Screws ANSI/ASME B18.3-1998 Nominal Size 0 1 2 3 4 5 6 8 10 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 7⁄ 8 1 11⁄8 11⁄4 13⁄8 11⁄2 13⁄4 2 21⁄4 21⁄2 23⁄4 3 31⁄4 31⁄2 33⁄4 4 Body Diameter, D Max Min 0.0600 0.0568 0.0730 0.0695 0.0860 0.0822 0.0990 0.0949 0.1120 0.1075 0.1250 0.1202 0.1380 0.1329 0.1640 0.1585 0.1900 0.1840 0.2500 0.2435 0.3125 0.3053 0.3750 0.3678 0.4375 0.4294 0.5000 0.4919 0.6250 0.6163 0.7500 0.7406 0.8750 0.8647 1.0000 0.9886 1.1250 1.1086 1.2500 1.2336 1.3750 1.3568 1.5000 1.4818 1.7500 1.7295 2.0000 1.9780 2.2500 2.2280 2.5000 2.4762 2.7500 2.7262 3.0000 2.9762 3.2500 3.2262 3.5000 3.4762 3.7500 3.7262 4.0000 3.9762 Head Diameter, A Max Min 0.096 0.091 0.118 0.112 0.140 0.134 0.161 0.154 0.183 0.176 0.205 0.198 0.226 0.218 0.270 0.262 0.312 0.303 0.375 0.365 0.469 0.457 0.562 0.550 0.656 0.642 0.750 0.735 0.938 0.921 1.125 1.107 1.312 1.293 1.500 1.479 1.688 1.665 1.875 1.852 2.062 2.038 2.250 2.224 2.625 2.597 3.000 2.970 3.375 3.344 3.750 3.717 4.125 4.090 4.500 4.464 4.875 4.837 5.250 5.211 5.625 5.584 6.000 5.958 Head Height, H Max Min 0.060 0.057 0.073 0.070 0.086 0.083 0.099 0.095 0.112 0.108 0.125 0.121 0.138 0.134 0.164 0.159 0.190 0.185 0.250 0.244 0.312 0.306 0.375 0.368 0.438 0.430 0.500 0.492 0.625 0.616 0.750 0.740 0.875 0.864 1.000 0.988 1.125 1.111 1.250 1.236 1.375 1.360 1.500 1.485 1.750 1.734 2.000 1.983 2.250 2.232 2.500 2.481 2.750 2.730 3.000 2.979 3.250 3.228 3.500 3.478 3.750 3.727 4.000 3.976 Spline Socketa Size, M 0.060 0.072 0.096 0.096 0.111 0.111 0.133 0.168 0.183 0.216 0.291 0.372 0.454 0.454 0.595 0.620 0.698 0.790 … … … … … … … … … … … … … … Nom. Hex. Socket Size, J 0.050 1⁄ 0.062 16 5⁄ 0.078 64 5⁄ 0.078 64 3⁄ 0.094 32 3⁄ 0.094 32 7⁄ 0.109 64 9⁄ 0.141 64 5⁄ 0.156 32 3⁄ 0.188 16 1⁄ 0.250 4 5⁄ 0.312 16 3⁄ 0.375 8 3⁄ 0.375 8 1⁄ 0.500 2 5⁄ 0.625 8 3⁄ 0.750 4 3⁄ 0.750 4 7⁄ 0.875 8 7⁄ 0.875 8 1 1.000 1 1.000 11⁄4 1.250 11⁄2 1.500 13⁄4 1.750 13⁄4 1.750 2 2.000 21⁄4 2.250 1 2 ⁄4 2.250 23⁄4 2.750 23⁄4 2.750 3 3.000 Fillet Ext., F Max 0.007 0.007 0.008 0.008 0.009 0.010 0.010 0.012 0.014 0.014 0.017 0.020 0.023 0.026 0.032 0.039 0.044 0.050 0.055 0.060 0.065 0.070 0.080 0.090 0.100 0.110 0.120 0.130 0.140 0.150 0.160 0.170 Key Engagementa, T 0.025 0.031 0.038 0.044 0.051 0.057 0.064 0.077 0.090 0.120 0.151 0.182 0.213 0.245 0.307 0.370 0.432 0.495 0.557 0.620 0.682 0.745 0.870 0.995 1.120 1.245 1.370 1.495 1.620 1.745 1.870 1.995 a Key engagement depths are minimum. Spline socket sizes are nominal. All dimensions in inches. The body length LB of the screw is the length of the unthreaded cylindrical portion of the shank. The length of thread, LT, is the distance from the extreme point to the last complete (full form) thread. Standard length increments for screw diameters up to 1 inch are 1⁄16 inch for lengths 1⁄8 through 1⁄4 inch, 1⁄8 inch for lengths 1⁄4 through 1 inch, 1⁄4 inch for lengths 1 through 3 1⁄2 inches, 1⁄2 inch for lengths 3 1⁄2 through 7 inches, 1 inch for lengths 7 through 10 inches and for diameters over 1 inch are 1⁄2 inch for lengths 1 through 7 inches, 1 inch for lengths 7 through 10 inches, and 2 inches for lengths over 10 inches. Heads may be plain or knurled, and chamfered to an angle E of 30 to 45 degrees with the surface of the flat. The thread conforms to the Unified Standard with radius root, Class 3A UNRC and UNRF for screw sizes No. 0 through 1 inch inclusive, Class 2A UNRC and UNRF for over 1 inch through 1 1⁄ inches inclusive, and Class 2A UNRC for larger sizes. Socket dimensions are given in Table 11. 2 For details not shown, including materials, see ANSI/ASME B18.3-1998. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition CAP SCREWS 1621 Table 5. Drill and Counterbore Sizes For Socket Head Cap Screws (1960 Series) Nominal Drill Size Nominal Size or Basic Screw Diameter 0 1 2 3 4 5 6 8 10 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 7⁄ 8 1 11⁄4 11⁄2 13⁄4 2 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2500 0.3125 0.3750 0.4375 0.5000 0.6250 0.7500 0.8750 1.0000 1.2500 1.5000 1.7500 2.0000 Close Fitb Number or Fractional Decimal Size Size Normal Fitc Number or Fractional Decimal Size Size A 51 46 3⁄ 32 36 1⁄ 8 9⁄ 64 23 15 5 17⁄ 64 21⁄ 64 25⁄ 64 29⁄ 64 33⁄ 64 41⁄ 64 49⁄ 64 57⁄ 64 1 1 ⁄64 9 1 ⁄32 117⁄32 125⁄32 21⁄32 0.067 0.081 0.094 0.106 0.125 0.141 0.154 0.180 0.206 0.266 0.328 0.391 0.453 0.516 0.641 0.766 0.891 1.016 1.281 1.531 1.781 2.031 49 43 36 31 29 23 18 10 2 9⁄ 32 11⁄ 32 13⁄ 32 15⁄ 32 17⁄ 32 21⁄ 32 25⁄ 32 29⁄ 32 1 1 ⁄32 5 1 ⁄16 19⁄16 113⁄16 21⁄16 0.073 0.089 0.106 0.120 0.136 0.154 0.170 0.194 0.221 0.281 0.344 0.406 0.469 0.531 0.656 0.781 0.906 1.031 1.312 1.562 1.812 2.062 Counterbore Diameter B 1⁄ 8 5⁄ 32 3⁄ 16 7⁄ 32 7⁄ 32 1⁄ 4 9⁄ 32 5⁄ 16 3⁄ 8 7⁄ 16 17⁄ 32 5⁄ 8 23⁄ 32 13⁄ 16 1 13⁄16 13⁄8 15⁄8 2 23⁄8 23⁄4 31⁄8 Countersink Diametera C 0.074 0.087 0.102 0.115 0.130 0.145 0.158 0.188 0.218 0.278 0.346 0.415 0.483 0.552 0.689 0.828 0.963 1.100 1.370 1.640 1.910 2.180 a Countersink: It is considered good practice to countersink or break the edges of holes which are smaller than (D Max + 2F Max) in parts having a hardness which approaches, equals or exceeds the screw hardness. If such holes are not countersunk, the heads of screws may not seat properly or the sharp edges on holes may deform the fillets on screws thereby making them susceptible to fatigue in applications involving dynamic loading. The countersink or corner relief, however, should not be larger than is necessary to insure that the fillet on the screw is cleared. b Close Fit: The close fit is normally limited to holes for those lengths of screws which are threaded to the head in assemblies where only one screw is to be used or where two or more screws are to be used and the mating holes are to be produced either at assembly or by matched and coordinated tooling. c Normal Fit: The normal fit is intended for screws of relatively long length or for assemblies involving two or more screws where the mating holes are to be produced by conventional tolerancing methods. It provides for the maximum allowable eccentricity of the longest standard screws and for certain variations in the parts to be fastened, such as: deviations in hole straightness, angularity between the axis of the tapped hole and that of the hole for the shank, differences in center distances of the mating holes, etc. All dimensions in inches. Source: Appendix to American National Standard ANSI/ASME B18.3-1998. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1622 CAP SCREWS Table 6. American National Standard Hexagon and Spline Socket Flat Countersunk Head Cap Screws ANSI/ASME B18.3-1998 Nominal Size 0 1 2 3 4 5 6 8 10 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 7⁄ 8 1 11⁄8 11⁄4 13⁄8 11⁄2 Body Diameter Max. Min. D 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2500 0.3125 0.3750 0.4375 0.5000 0.6250 0.7500 0.8750 1.0000 1.1250 1.2500 1.3750 1.5000 0.0568 0.0695 0.0822 0.0949 0.1075 0.1202 0.1329 0.1585 0.1840 0.2435 0.3053 0.3678 0.4294 0.4919 0.6163 0.7406 0.8647 0.9886 1.1086 1.2336 1.3568 1.4818 Head Diameter Theoretical Sharp Abs. Max. Min. A 0.138 0.168 0.197 0.226 0.255 0.281 0.307 0.359 0.411 0.531 0.656 0.781 0.844 0.938 1.188 1.438 1.688 1.938 2.188 2.438 2.688 2.938 0.117 0.143 0.168 0.193 0.218 0.240 0.263 0.311 0.359 0.480 0.600 0.720 0.781 0.872 1.112 1.355 1.604 1.841 2.079 2.316 2.553 2.791 HeadHeight Reference H Spline Socket Size M Hexagon Socket Size Nom. J Key Engagement Min. T 0.044 0.054 0.064 0.073 0.083 0.090 0.097 0.112 0.127 0.161 0.198 0.234 0.234 0.251 0.324 0.396 0.468 0.540 0.611 0.683 0.755 0.827 0.048 0.060 0.060 0.072 0.072 0.096 0.096 0.111 0.145 0.183 0.216 0.251 0.291 0.372 0.454 0.454 … … … … … … 0.035 0.050 0.050 1⁄ 16 1⁄ 16 5⁄ 64 5⁄ 64 3⁄ 32 1⁄ 8 5⁄ 32 3⁄ 16 7⁄ 32 1⁄ 4 5⁄ 16 3⁄ 8 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 7⁄ 8 7⁄ 8 1 0.025 0.031 0.038 0.044 0.055 0.061 0.066 0.076 0.087 0.111 0.135 0.159 0.159 0.172 0.220 0.220 0.248 0.297 0.325 0.358 0.402 0.435 All dimensions in inches. The body of the screw is the unthreaded cylindrical portion of the shank where not threaded to the head; the shank being the portion of the screw from the point of juncture of the conical bearing surface and the body to the flat of the point. The length of thread LT is the distance measured from the extreme point to the last complete (full form) thread. Standard length increments of No. 0 through 1-inch sizes are as follows: 1⁄16 inch for nominal screw lengths of 1⁄8 through 1⁄4 inch; 1⁄8 inch for lengths of 1⁄4 through 1 inch; 1⁄4 inch for lengths of 1 inch through 3 1⁄2 inches; 1⁄2 inch for lengths of 3 1⁄2 through 7 inches; and 1 inch for lengths of 7 through 10 inches, incl. For screw sizes over 1 inch, length increments are: 1⁄2 inch for nominal screw lengths of 1 inch through 7 inches; 1 inch for lengths of 7 through 10 inches; and 2 inches for lengths over 10 inches. Threads shall be Unified external threads with radius root; Class 3A UNRC and UNRF series for sizes No. 0 through 1 inch and Class 2A UNRC and UNRF series for sizes over 1 inch to 1 1⁄2 inches, incl. For manufacturing details not shown, including materials, see American National Standard ANSI/ASME B18.3-1998 Socket dimensions are given in Table 11. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition CAP SCREWS 1623 Table 7. American National Standard Hexagon Socket and Spline Socket Button Head Cap Screws ANSI/ASME B18.3-1998 Screw Diameter Nominal Size Basic Head Diameter Max. D Min. Head Height Max. A Min. H Head Side Height Spline Socket Sizea Hexagon Socket Sizea Standard Length Ref. Nom. Nom. Max. S M J L 0 0.0600 0.114 0.104 0.032 0.026 0.010 0.048 0.035 1⁄ 2 1 0.0730 0.139 0.129 0.039 0.033 0.010 0.060 0.050 1⁄ 2 2 0.0860 0.164 0.154 0.046 0.038 0.010 0.060 0.050 1⁄ 2 3 0.0990 0.188 0.176 0.052 0.044 0.010 0.072 1⁄ 16 1⁄ 2 4 0.1120 0.213 0.201 0.059 0.051 0.015 0.072 1⁄ 16 1⁄ 2 5 0.1250 0.238 0.226 0.066 0.058 0.015 0.096 5⁄ 64 1⁄ 2 6 0.1380 0.262 0.250 0.073 0.063 0.015 0.096 5⁄ 64 5⁄ 8 8 0.1640 0.312 0.298 0.087 0.077 0.015 0.111 3⁄ 32 10 0.1900 0.361 0.347 0.101 0.091 0.020 0.145 1⁄ 8 1 3⁄ 4 1⁄ 4 0.2500 0.437 0.419 0.132 0.122 0.031 0.183 5⁄ 32 1 5⁄ 16 0.3125 0.547 0.527 0.166 0.152 0.031 0.216 3⁄ 16 1 3⁄ 8 0.3750 0.656 0.636 0.199 0.185 0.031 0.251 7⁄ 32 11⁄4 1⁄ 2 0.5000 0.875 0.851 0.265 0.245 0.046 0.372 5⁄ 16 2 5⁄ 8 0.6250 1.000 0.970 0.331 0.311 0.062 0.454 3⁄ 8 2 a Socket dimensions are given in Table 11. All dimensions in inches. These cap screws have been designed and recommended for light fastening applications. They are not suggested for use in critical high-strength applications where socket head cap screws should normally be used. Standard length increments for socket button head cap screws are as follows: 1⁄16 inch for nominal screw lengths of 1⁄8 through 1⁄4 inch, 1⁄8 inch for nominal screw lengths of 1⁄4 through 1 inch, and 1⁄4 inch for nominal screw lengths of 1 inch through 2 inches. Tolerances on lengths are −0.03 inch for lengths up to 1 inch inclusive. For lengths from 1 through 2 inches, inclusive, length tolerances are − 0.04 inch. The thread conforms to the Unified standard, Class 3A, with radius root, UNRC and UNRF. To prevent interference, American National Standard ANSI/ASME B18.3.4M-1986 gives metric dimensional and general requirements for a lower head profile hexagon socket button head cap screw. Because of its design, wrenchability and other design factors are reduced; therefore, B18.3.4M should be reviewed carefully. Available only in metric sizes and with metric threads. For manufacturing details, including materials, not shown, see American National Standard ANSI/ASME B18.3-1998 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1624 CAP SCREWS Table 8. American National Standard Hexagon Socket Head Shoulder Screws ANSI/ASME B18.3-1998 Nominal Size 1⁄ 4 5⁄ 16 3⁄ 8 1⁄ 2 5⁄ 8 3⁄ 4 1 11⁄4 11⁄2 13⁄4 2 Shoulder Diameter Max. Min. D 0.2480 0.3105 0.3730 0.4980 0.6230 0.7480 0.9980 1.2480 1.4980 1.7480 1.9980 0.2460 0.3085 0.3710 0.4960 0.6210 0.7460 0.9960 1.2460 1.4960 1.7460 1.9960 Thread Neck Diameter Nominal Size Max. Min. G Head Diameter Max. Min. A Head Height Max. Min. H Head Side Height Min. S Nominal Thread Size D1 Thread Length E 0.375 0.438 0.562 0.750 0.875 1.000 1.312 1.750 2.125 2.375 2.750 0.357 0.419 0.543 0.729 0.853 0.977 1.287 1.723 2.095 2.345 2.720 0.188 0.219 0.250 0.312 0.375 0.500 0.625 0.750 1.000 1.125 1.250 0.157 0.183 0.209 0.262 0.315 0.421 0.527 0.633 0.842 0.948 1.054 10–24 1⁄ -20 4 5⁄ -18 16 3⁄ -16 8 1⁄ -13 2 5⁄ -11 8 3⁄ -10 4 7⁄ -9 8 11⁄8-7 11⁄4-7 11⁄2-6 0.375 0.438 0.500 0.625 0.750 0.875 1.000 1.125 1.500 1.750 2.000 Thread Neck Width Shoulder Neck Dia. Shoulder Neck Width Max. Min. Max. I K F 0.177 0.209 0.240 0.302 0.365 0.490 0.610 0.735 0.980 1.105 1.230 Thread Neck Fillet Max. Min. N Head Fillet Extension Above D Hexagon Socket Size Max. Nom. M J 1⁄ 4 0.142 0.133 0.083 0.227 0.093 0.023 0.017 0.014 1⁄ 8 5⁄ 16 0.193 0.182 0.100 0.289 0.093 0.028 0.022 0.017 5⁄ 32 3⁄ 8 0.249 0.237 0.111 0.352 0.093 0.031 0.025 0.020 3⁄ 16 1⁄ 2 0.304 0.291 0.125 0.477 0.093 0.035 0.029 0.026 1⁄ 4 5⁄ 8 0.414 0.397 0.154 0.602 0.093 0.042 0.036 0.032 5⁄ 16 3⁄ 4 0.521 0.502 0.182 0.727 0.093 0.051 0.045 0.039 3⁄ 8 1 0.638 0.616 0.200 0.977 0.125 0.055 0.049 0.050 1⁄ 2 11⁄4 0.750 0.726 0.222 1.227 0.125 0.062 0.056 0.060 5⁄ 8 11⁄2 0.964 0.934 0.286 1.478 0.125 0.072 0.066 0.070 13⁄4 1.089 1.059 0.286 1.728 0.125 0.072 0.066 0.080 1 2 1.307 1.277 0.333 1.978 0.125 0.102 0.096 0.090 11⁄4 7⁄ 8 All dimensions are in inches. The shoulder is the enlarged, unthreaded portion of the screw. Standard length increments for shoulder screws are: 1⁄8 inch for nominal screw lengths of 1⁄4 through 3⁄4 inch; 1⁄4 inch for lengths above 3⁄4 through 5 inches; and 1⁄2 inch for lengths over 5 inches. The thread conforms to the Unified Standard Class 3A, UNC. Hexagon socket sizes for the respective shoulder screw sizes are the same as for set screws of the same nominal size (see Table 7) except for shoulder screw size 1 inch, socket size is 1⁄2 inch, for screw size 1 1⁄2 inches, socket size is 7⁄8 inch, and for screw size 2 inches, socket size is 1 1⁄4 inches. For details not shown, including materials, see ANSI/ASME B18.3-1998. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition SET SCREWS 1625 Table 9. American National Standard Slotted Headless Set Screws ANSI/ASME B18.6.2-1998 FLAT POINT DOG POINT HALF DOG POINT CUP POINT Nominal Sizea or Basic Screw Diameter 0 1 2 3 4 5 6 8 10 12 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 OVAL POINT Slot Width, J Slot Depth, T Cup and Flat Point Dia., C CONE POINT Dog Point Dia., P Point Length Dog, Q Half Dog, Q1 Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2160 0.2500 .014 .016 .018 .020 .024 .026 .028 .032 .035 .042 .049 .010 .012 .014 .016 .018 .020 .022 .026 .029 .035 .041 .020 .020 .025 .028 .031 .036 .040 .046 .053 .061 .068 .016 .016 .019 .022 .025 .026 .030 .036 .043 .051 .058 .033 .040 .047 .054 .061 .067 .074 .087 .102 .115 .132 .027 .033 .039 .045 .051 .057 .064 .076 .088 .101 .118 .040 .049 .057 .066 .075 .083 .092 .109 .127 .144 .156 .037 .045 .053 .062 .070 .078 .087 .103 .120 .137 .149 .032 .040 .046 .052 .058 .063 .073 .083 .095 .115 .130 .028 .036 .042 .048 .054 .057 .067 .077 .085 .105 .120 .017 .021 .024 .027 .030 .033 .038 .043 .050 .060 .068 .013 .017 .020 .023 .026 .027 .032 .037 .040 .050 .058 0.3125 .055 .047 .083 .073 .172 .156 .203 .195 .161 .151 .083 .073 0.3750 .068 .060 .099 .089 .212 .194 .250 .241 .193 .183 .099 .089 0.4375 .076 .068 .114 .104 .252 .232 .297 .287 .224 .214 .114 .104 0.5000 .086 .076 .130 .120 .291 .270 .344 .334 .255 .245 .130 .120 0.5625 .096 .086 .146 .136 .332 .309 .391 .379 .287 .275 .146 .134 0.6250 .107 .097 .161 .151 .371 .347 .469 .456 .321 .305 .164 .148 0.7500 .134 .124 .193 .183 .450 .425 .562 .549 .383 .367 .196 .180 a When specifying a nominal size in decimals a zero preceding the decimal point or any zero in the fourth decimal place is omitted. All dimensions are in inches. Crown Radius, I: The crown radius has the same value as the basic screw diameter to three decimal places. Oval Point Radius, R: Values of the oval point radius according to nominal screw size are: For a screw size of 0, a radius of .045; 1, .055; 2, .064; 3, .074; 4, .084; 5, .094; 6, .104; 8, .123; 10, .142; 12, .162; 1⁄4, .188; 5⁄16, .234; 3⁄8, .281; 7⁄16, .328; 1⁄2, .375; 9⁄16, .422; 5⁄8, .469; and for 3⁄4, .562. Cone Point Angle, Y: The cone point angle is 90° ± 2° for the following nominal lengths, or longer, shown according to screw size: For nominal size 0, a length of 5⁄64; 1, 3⁄32; 2, 7⁄64; 3, 1⁄8; 4, 5⁄32; 5, 3⁄16; 6, 3⁄16; 8, 1⁄4; 10, 1⁄4; 12, 5⁄16; 1⁄4, 5⁄16; 5⁄16, 3⁄8; 3⁄8, 7⁄16; 7⁄16, 1⁄2; 1⁄2, 9⁄16; 9⁄16, 5⁄8; 5⁄8, 3⁄4; and for 3⁄4, 7⁄8. For shorter screws, the cone point angle is 118° ± 2°. Point Angle X: The point angle is 45°, + 5°, − 0°, for screws of nominal lengths, or longer, as given just above for cone point angle, and 30°, min. for shorter screws. Threads: are Unified Standard Class 2A; UNC and UNF Series or UNRC and UNRF Series. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1626 SET SCREWS Table 10. American National Standard Hexagon and Spline Socket Set Screw Optional Cup Points ANSI/ASME B18.3-1998 TYPE A TYPE B TYPE C TYPE D * This diameter may be counterbored. TYPE E TYPE F Point Dia. Nom. Size Max. Min. Max. C 0 1 2 3 4 5 6 8 10 TYPE G Point Dia. Min. Point Dia. Max. C1 Point Length Min. Max. C2 Min. S 1⁄ 4 0.033 0.040 0.047 0.054 0.061 0.067 0.074 0.087 0.102 0.132 0.027 0.033 0.039 0.045 0.051 0.057 0.064 0.076 0.088 0.118 0.032 0.038 0.043 0.050 0.056 0.062 0.069 0.082 0.095 0.125 0.027 0.033 0.038 0.045 0.051 0.056 0.062 0.074 0.086 0.114 0.027 0.035 0.043 0.051 0.059 0.068 0.074 0.090 0.101 0.156 0.022 0.030 0.038 0.046 0.054 0.063 0.068 0.084 0.095 0.150 0.007 0.008 0.010 0.011 0.013 0.014 0.017 0.021 0.024 0.027 0.004 0.005 0.007 0.007 0.008 0.009 0.012 0.016 0.019 0.022 5⁄ 16 0.172 0.156 0.156 0.144 0.190 0.185 0.038 0.033 3⁄ 8 0.212 0.194 0.187 0.174 0.241 0.236 0.041 0.036 7⁄ 16 0.252 0.232 0.218 0.204 0.286 0.281 0.047 0.042 1⁄ 2 0.291 0.270 0.250 0.235 0.333 0.328 0.054 0.049 5⁄ 8 0.371 0.347 0.312 0.295 0.425 0.420 0.067 0.062 3⁄ 4 0.450 0.425 0.375 0.357 0.523 0.518 0.081 0.076 7⁄ 8 1 11⁄8 0.530 0.609 0.689 0.502 0.579 0.655 0.437 0.500 0.562 0.418 0.480 0.542 … … … … … … … … … … … … 11⁄4 0.767 0.733 0.625 0.605 … … … … 13⁄8 0.848 0.808 0.687 0.667 … … … … 11⁄2 0.926 0.886 0.750 0.730 … … … … 13⁄4 1.086 1.244 1.039 1.193 0.875 1.000 0.855 0.980 … … … … … … … … 2 All dimensions are in inches. The cup point types shown are those available from various manufacturers. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition SET SCREWS 1627 Table 11. American National Standard Hexagon and Spline Sockets ANSI/ASME B18.3-1998 BROACHED SOCKET Nominal Socket Size 0.028 0.035 0.050 1⁄ 16 5⁄ 64 3⁄ 32 7⁄ 64 1⁄ 8 Socket Width Across Flats Max. Min. J 0.0285 0.0355 0.0510 0.0635 0.0791 0.0952 0.1111 0.1270 0.0280 0.0350 0.0500 0.0625 0.0781 0.0937 0.1094 0.1250 Nominal Socket Size 9⁄ 64 5⁄ 32 3⁄ 16 7⁄ 32 1⁄ 4 5⁄ 16 3⁄ 8 … HEXAGON SOCKETS Socket Socket Width Width Across Flats Across Flats Nominal Max. Min. Max. Min. Socket J J Size 0.1426 0.1587 0.1900 0.2217 0.2530 0.3160 0.3790 … 0.1406 0.1562 0.1875 0.2187 0.2500 0.3125 0.3750 … 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 7⁄ 8 0.4420 0.5050 0.5680 0.6310 0.7570 0.8850 1.0200 … 1 … 0.4375 0.5000 0.5625 0.6250 0.7500 0.8750 1.0000 … Nominal Socket Size 11⁄4 11⁄2 13⁄4 2 21⁄4 23⁄4 3 … Socket Width Across Flats Max. Min. J 1.2750 1.5300 1.7850 2.0400 2.2950 2.8050 3.0600 … 1.2500 1.5000 1.7500 2.0000 2.2500 2.7500 3.0000 … SPLINE SOCKETS Nominal Socket Size Number of Teeth 0.033 0.048 0.060 0.072 0.096 0.111 0.133 0.145 0.168 0.183 0.216 0.251 0.291 0.372 0.454 0.595 0.620 0.698 0.790 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Socket Major Diameter Max. Min. M 0.0350 0.050 0.062 0.074 0.098 0.115 0.137 0.149 0.173 0.188 0.221 0.256 0.298 0.380 0.463 0.604 0.631 0.709 0.801 0.0340 0.049 0.061 0.073 0.097 0.113 0.135 0.147 0.171 0.186 0.219 0.254 0.296 0.377 0.460 0.601 0.627 0.705 0.797 Socket Minor Diameter Min. N Max. 0.0260 0.041 0.051 0.064 0.082 0.098 0.118 0.128 0.150 0.163 0.190 0.221 0.254 0.319 0.386 0.509 0.535 0.604 0.685 0.0255 0.040 0.050 0.063 0.080 0.096 0.116 0.126 0.147 0.161 0.188 0.219 0.252 0.316 0.383 0.506 0.531 0.600 0.681 Width of Tooth Max. Min. P 0.0120 0.011 0.014 0.016 0.022 0.025 0.030 0.032 0.036 0.039 0.050 0.060 0.068 0.092 0.112 0.138 0.149 0.168 0.189 0.0115 0.010 0.013 0.015 0.021 0.023 0.028 0.030 0.033 0.037 0.048 0.058 0.066 0.089 0.109 0.134 0.145 0.164 0.185 All dimensions are in inches. * Socket depths, T, for various screw types are given in the standard but are not shown here. Where sockets are chamfered, the depth of chamfer shall not exceed 10 per cent of the nominal socket size for sizes up to and including 1⁄16 inch for hexagon sockets and 0.060 for spline sockets, and 7.5 per cent for larger sizes. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1628 SET SCREWS Table 12. American National Standard Square Head Set Screws ANSI/ASME B18.6.2-1998 FLAT POINT DOG POINT HALF DOG POINT CUP POINT Nominal Size* or Basic Screw Diameter OVAL POINT Cup and Flat Point Diams., C CONE POINT Point Length Dog and Half Dog Point Diams., P Dog, Q Half Dog, Q1 Oval Point Rad., R Max. Min Max. Max. Min. Max. Min. +.031 −.000 0.1900 .102 .088 .127 .120 .095 .085 .050 .040 .142 1⁄ 4 0.2500 .132 .118 .156 .149 .130 .120 .068 .058 .188 5⁄ 16 0.3125 .172 .156 .203 .195 .161 .151 .083 .073 .234 3⁄ 8 0.3750 .212 .194 .250 .241 .193 .183 .099 .089 .281 7⁄ 16 0.4375 .252 .232 .297 .287 .224 .214 .114 .104 .328 1⁄ 2 0.500 .291 .270 .344 .334 .255 .245 .130 .120 .375 9⁄ 16 0.5625 .332 .309 .391 .379 .287 .275 .146 .134 .422 5⁄ 8 0.6250 .371 .347 .469 .456 .321 .305 .164 .148 .469 3⁄ 4 0.7500 .450 .425 .562 .549 .383 .367 .196 .180 .562 7⁄ 8 0.8750 .530 .502 .656 .642 .446 .430 .227 .211 .656 1 1.0000 .609 .579 .750 .734 .510 .490 .260 .240 .750 11⁄8 1.1250 .689 .655 .844 .826 .572 .552 .291 .271 .844 11⁄4 1.2500 .767 .733 .938 .920 .635 .615 .323 .303 .938 13⁄8 1.3750 .848 .808 1.031 1.011 .698 .678 .354 .334 1.031 11⁄2 1.5000 .926 .886 1.125 1.105 .760 .740 .385 .365 1.125 10 Min. All dimensions are in inches. *Threads: Threads are Unified Standard Class 2A; UNC, UNF and 8 UN Series or UNRC, UNRF and 8 UNR Series. Length of Thread: Square head set screws have complete (full form) threads extending over that portion of the screw length which is not affected by the point. For the respective constructions, threads extend into the neck relief, to the conical underside of head, or to within one thread (as measured with a thread ring gage) from the flat underside of the head. Threads through angular or crowned portions of points have fully formed roots with partial crests. * When specifying a nominal size in decimals, the zero preceding the decimal point is omitted as is any zero in the fourth decimal place. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition SET SCREWS 1629 Table 13. American National Standard Square Head Set Screws ANSI/ASME B18.6.2-1998 OPTIONAL HEAD CONSTRUCTIONS Nominal Size or Basic Screw Diameter Width Across Width Across Head Height, Flats,F Corners,G H Neck Relief Diameter, K Neck Relief Fillet Rad.,S Neck Relief Width, U Head Rad.,,W Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. 10 0.1900 .188 .180 .265 .247 .148 .134 .145 .140 .027 .083 0.48 1⁄ 4 0.2500 .250 .241 .354 .331 .196 .178 .185 .170 .032 .100 0.62 5⁄ 16 0.3125 .312 .302 .442 .415 .245 .224 .240 .225 .036 .111 0.78 3⁄ 8 0.3750 .375 .362 .530 .497 .293 .270 .294 .279 .041 .125 0.94 7⁄ 16 0.4375 .438 .423 .619 .581 .341 .315 .345 .330 .046 .143 1.09 1⁄ 2 0.5000 .500 .484 .707 .665 .389 .361 .400 .385 .050 .154 1.25 9⁄ 16 0.5625 .562 .545 .795 .748 .437 .407 .454 .439 .054 .167 1.41 5⁄ 8 0.6250 .625 .606 .884 .833 .485 .452 .507 .492 .059 .182 1.56 3⁄ 4 0.7500 .750 .729 1.060 1.001 .582 .544 .620 .605 .065 .200 1.88 7⁄ 8 0.8750 .875 .852 1.237 1.170 .678 .635 .731 .716 .072 .222 2.19 1 1.0000 1.000 .974 1.414 1.337 .774 .726 .838 .823 .081 .250 2.50 11⁄8 1.1250 1.125 1.096 1.591 1.505 .870 .817 .939 .914 .092 .283 2.81 11⁄4 1.2500 1.250 1.219 1.768 1.674 .966 .908 1.064 1.039 .092 .283 3.12 13⁄8 1.3750 1.375 1.342 1.945 1.843 1.063 1.000 1.159 1.134 .109 .333 3.44 11⁄2 1.5000 1.500 1.464 2.121 2.010 1.159 1.091 1.284 1.259 .109 .333 3.75 Designation: Square head set screws are designated by the following data in the sequence shown: Nominal size (number, fraction or decimal equivalent); threads per inch; screw length (fraction or decimal equivalent); product name; point style; material; and protective finish, if required. Examples: 1⁄4 - 20 × 3⁄4 Square Head Set Screw, Flat Point, Steel, Cadmium Plated. .500 − 13 × 1.25 Square Head Set Screw, Cone Point, Corrosion Resistant Steel. Cone Point Angle, Y: For the following nominal lengths, or longer, shown according to nominal size, the cone point angle is 90° ± 2°: For size No. 10, 1⁄4; 1⁄4, 5⁄16; 5⁄16, 3⁄8; 3⁄8, 7⁄16; 7⁄16, 1⁄2; 1⁄2, 9⁄16; 9⁄16, 5⁄8; 5⁄8, 3⁄4; 3⁄ , 7⁄ ; 7⁄ , 1; 1, 11⁄ ; 11⁄ , 11⁄ ; 11⁄ , 11⁄ ; 13⁄ , 15⁄ ; and for 11⁄ , 13⁄ . For shorter screws the cone point angle is 4 8 8 8 8 4 4 2 8 8 2 4 118° ± 2°. Point Types: Unless otherwise specified, square head set screws are supplied with cup points. Cup points as furnished by some manufacturers may be externally or internally knurled. Where so specified by the purchaser, screws have cone, dog, half-dog, flat or oval points as given on the following page. Point Angle, X: The point angle is 45°, + 5°, − 0° for screws of the nominal lengths, or longer, given just above for cone point angle, and 30° min. for shorter lengths. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1630 SCREW SOCKET KEYS AND BITS Table 14. Applicability of Hexagon and Spline Keys and Bits Nominal Key or Bit Size Cap Screws 1960 Series Flat Countersunk Head Cap Screws Button Head Cap Screws Shoulder Screws Set Screws 0 1&2 3&4 5&6 Nominal Screw Sizes HEXAGON KEYS AND BITS 1⁄ 16 0.062 … … 0 1 5⁄ 64 0.078 2&3 5&6 5&6 … 8 3⁄ 32 0.094 4&5 8 8 … 10 7⁄ 64 … 0.028 0.035 0.050 … 0 1&2 3&4 … 0 1&2 3&4 … … … … 0.109 6 … … … 1⁄ 8 0.125 … 10 10 1⁄ 4 1⁄ 4 9⁄ 64 0.141 8 … … … … 5⁄ 16 5⁄ 32 0.156 10 1⁄ 4 1⁄ 4 5⁄ 16 3⁄ 16 0.188 1⁄ 4 5⁄ 16 5⁄ 16 3⁄ 8 3⁄ 8 7⁄ 32 0.219 … 3⁄ 8 3⁄ 8 … 7⁄ 16 1⁄ 4 0.250 5⁄ 16 7⁄ 16 … 1⁄ 2 1⁄ 2 5⁄ 16 0.312 3⁄ 8 1⁄ 2 1⁄ 2 5⁄ 8 5⁄ 8 3⁄ 8 0.375 7⁄ & 1⁄ 16 2 5⁄ 8 5⁄ 8 3⁄ 4 3⁄ 4 7⁄ 16 0.438 … … … … … 1⁄ 2 0.500 5⁄ 8 3⁄ 4 … 1 7⁄ 8 9⁄ 16 0.562 … 7⁄ 8 … … 1 & 11⁄8 5⁄ 8 0.625 3⁄ 4 3⁄ 4 0.750 7⁄ & 8 1 … 11⁄4 11⁄4 & 13⁄8 11⁄8 … … 7⁄ 8 0.875 11⁄2 11⁄8 & 11⁄4 11⁄4 & 13⁄8 … 11⁄2 … 13⁄4 13⁄4 & 2 … 1 1.000 13⁄8 & 11⁄2 11⁄2 … 11⁄4 1.250 13⁄4 … … 2 11⁄2 1.500 2 … … … … 1.750 21⁄4 & … … … … 2 2.000 23⁄4 … … … … 21⁄4 2.250 3 & 31⁄4 … … … … … … … … … … … … 0&1 2&3 4 5&6 8 10 … 1⁄ 4 1 13⁄4 23⁄4 3 2.750 3.000 31⁄2 & 21⁄2 33⁄4 4 SPLINE KEYS AND BITS … … 0 1 2&3 4&5 6 … 8 10 … 0 1&2 3&4 5&6 8 … 10 … 1⁄ 4 … 0 1&2 3&4 5&6 8 … 10 … 1⁄ 4 … … … … … … … … … … 0.216 1⁄ 4 5⁄ 16 5⁄ 16 … 3⁄ 8 0.251 … 3⁄ 8 3⁄ 8 … 7⁄ 16 0.291 5⁄ 16 7⁄ 16 … … 1⁄ 2 0.372 3⁄ 8 1⁄ 2 1⁄ 2 … 5⁄ 8 0.454 7⁄ & 1⁄ 16 2 5⁄ & 3⁄ 8 4 5⁄ 8 … 3⁄ 4 0.595 5⁄ 8 … … … 7⁄ 8 0.620 3⁄ 4 … … … … 0.698 0.790 7⁄ 8 … … … … … … … … 0.033 0.048 0.060 0.072 0.096 0.111 0.133 0.145 0.168 0.183 1 Source: Appendix to American National Standard ANSI/ASME B18.3-1998. Copyright 2004, Industrial Press, Inc., New York, NY … 5⁄ 16 Machinery's Handbook 27th Edition SCREW SOCKET KEYS AND BITS 1631 Table 15. ANSI Hexagon and Spline Socket Set Screws ANSI/ASME B18.3-1998 Flat Point Oval Point Cone Point 0 1 2 3 4 5 6 8 10 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 7⁄ 8 1 11⁄8 11⁄4 13⁄8 11⁄2 13⁄4 2 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2500 0.3125 0.3750 0.4375 0.5000 0.6250 0.7500 0.8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.7500 2.0000 Dia. Max. P Lgth. Max. Q Oval Point Radius Basic R 0.040 0.049 0.057 0.066 0.075 0.083 0.092 0.109 0.127 0.156 0.203 0.250 0.297 0.344 0.469 0.562 0.656 0.750 0.844 0.938 1.031 1.125 1.312 1.500 0.017 0.021 0.024 0.027 0.030 0.033 0.038 0.043 0.049 0.067 0.082 0.099 0.114 0.130 0.164 0.196 0.227 0.260 0.291 0.323 0.354 0.385 0.448 0.510 0.045 0.055 0.064 0.074 0.084 0.094 0.104 0.123 0.142 0.188 0.234 0.281 0.328 0.375 0.469 0.562 0.656 0.750 0.844 0.938 1.031 1.125 1.321 1.500 0.050 0.060 0.060 0.070 0.070 0.080 0.080 0.090 0.100 0.125 0.156 0.188 0.219 0.250 0.312 0.375 0.500 0.562 0.562 0.625 0.625 0.750 1.000 1.000 Half Dog Cup Point Socket Size Nominal Size or Basic Screw Diameter For optional cup points and their dimensions see Table 10. Min. Key Engagement Lgth. Depth Limit for Hex. Spl. Angle T Ha TSa Yb Hex. Nom. J Spl. Nom. M 0.028 0.035 0.035 0.050 0.050 1⁄ 16 1⁄ 16 5⁄ 64 3⁄ 32 1⁄ 8 5⁄ 32 3⁄ 16 7⁄ 32 1⁄ 4 5⁄ 16 3⁄ 8 1⁄ 2 9⁄ 16 9⁄ 16 5⁄ 8 5⁄ 8 3⁄ 4 1 1 0.033 0.033 0.048 0.048 0.060 0.072 0.072 0.096 0.111 0.145 0.183 0.216 0.251 0.291 0.372 0.454 0.595 … … … … … … … Half Dog Point Cup and Flat Point Diameters Max. Min. C 0.033 0.040 0.047 0.054 0.061 0.067 0.074 0.087 0.102 0.132 0.172 0.212 0.252 0.291 0.371 0.450 0.530 0.609 0.689 0.767 0.848 0.926 1.086 1.244 0.027 0.033 0.039 0.045 0.051 0.057 0.064 0.076 0.088 0.118 0.156 0.194 0.232 0.270 0.347 0.425 0.502 0.579 0.655 0.733 0.808 0.886 1.039 1.193 0.026 0.035 0.040 0.040 0.045 0.055 0.055 0.080 0.080 0.125 0.156 0.188 0.219 0.250 0.312 0.375 0.500 … … … … … … … 0.09 0.09 0.13 0.13 0.19 0.19 0.19 0.25 0.25 0.31 0.38 0.44 0.50 0.57 0.75 0.88 1.00 1.13 1.25 1.50 1.63 1.75 2.00 2.25 a Reference should be made to the Standard for shortest optimum nominal lengths to which the minimum key engagement depths TH and TS apply. b Cone point angle Y is 90 degrees plus or minus 2 degrees for these nominal lengths or longer and 118 degrees plus or minus 2 degrees for shorter nominal lengths. All dimensions are in inches. The thread conforms to the Unified Standard, Class 3A, UNC and UNF series. The socket depth T is included in the Standard and some are shown here. The nominal length L of all socket type set screws is the total or overall length. For nominal screw lengths of 1⁄16 through 3⁄16 inch (0 through 3 sizes incl.) the standard length increment is 0.06 inch; for lengths 1⁄8 through 1 inch the increment is 1⁄8 inch; for lengths 1 through 2 inches the increment is 1⁄4 inch; for lengths 2 through 6 inches the increment is 1⁄2 inch; for lengths 6 inches and longer the increment is 1 inch. Socket dimensions are given in Table 11. Length Tolerance: The allowable tolerance on length L for all set screws of the socket type is ± 0.01 inch for set screws up to 5⁄8 inch long; ± 0.02 inch for screws over 5⁄8 to 2 inches long; ± 0.03 inch for screws over 2 to 6 inches long and ± 0.06 inch for screws over 6 inches long. Socket dimensions are given in Table 11. For manufacturing details, including materials, not shown, see American National Standard ANSI/ASME B18.3-1998. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1632 HEXAGON SOCKET SCREWS British Standard Hexagon Socket Screws — Metric Series.—The first five parts of British Standard BS 4168: 1981 provide specifications for hexagon socket head cap screws and hexagon socket set screws. Hexagon Socket Head Cap Screws: The dimensional data in Table 1 are based upon BS 4168: Part 1: 1981. These screws are available in stainless steel and alloy steel, the latter having class 12.9 properties as specified in BS 6104:Part 1. When ordering these screws, the designation “Hexagon socket head cap screw BS 4168 M5 × 20-12.9” would mean, as an example, a cap screw having a thread size of d = M5, nominal length l = 20 mm, and property class 12.9. Alloy steel cap screws are furnished with a black oxide finish (thermal or chemical); stainless steel cap screws with a plain finish. Combinations of thread size, nominal length, and length of thread are shown in Table 2; the screw threads in these combinations are in the ISO metric coarse pitch series specified in BS 3643 with tolerances in the 5g6g class. (See Metric Screw Threads in Index.) Hexagon Socket Set Screws: Part 2 of B.S. 4168:1981 specifies requirements for hexagon socket set screws with fiat point having ISO metric threads, and diameters from 1.6 mm up to and including 24 mm. The dimensions of these set screws along with those of cone-point, dog-point, and cup-point set screws in accord, respectively, with Parts 3, 4, and 5 of the Standard are given in Table 3 and the accompanying illustration. All of these set screws are available in either steel processed to mechanical properties class 45H B.S. 6104:Part 3; or stainless steel processed to mechanical properties described in B.S. 6105. Steel set screws are furnished with black oxide (thermal or chemical) finish; stainless steel set screws are furnished plain. The tolerances applied to the threads of these set screws are for ISO product grade A, based on ISO 4759⁄1-1978 “Tolerances for fasteners — Part 1: Bolts, screws, and nuts with thread diameters greater than or equal to 1.6 mm and less than or equal to 150 mm and product grades A, B, and C.” Hexagon socket set screws are designated by the type, the thread size, nominal length, and property class. As an example, for a flat-point set screw of thread size d = M6, nominal length l = 12 mm, and property class 45H: Hexagon socket set screw flat point BS 4168 M6 × 12-45H British Standard Hexagon Socket Countersunk and Button Head Screws — Metric Series: British Standard BS 4168:1967 provides a metric series of hexagon socket countersunk and button head screws. The dimensions of these screws are given in Table 4. The revision of this Standard will constitute Parts 6 and 8 of BS 4168. British Standards for Mechanical Properties of Fasteners: B.S. 6104: Part 1:1981 specifies mechanical properties for bolts, screws, and studs with nominal diameters up to and including 39 mm of any triangular ISO thread and made of carbon or alloy steel. It does not apply to set screws and similar threaded fasteners. Part 2 of this Standard specifies the mechanical properties of set screws and similar fasteners, not under tensile stress, in the range from M1.6 up to and including M39 and made of carbon or alloy steel. B.S. 6105:1981 provides specifications for bolts, screws, studs, and nuts made from austenitic, ferritic, and martensitic grades of corrosion-resistant steels. This Standard applies only to fastener components after completion of manufacture with nominal diameters from M1.6 up to and including M39. These Standards are not described further here. Copies may be obtained from the British Standards Institution, 2 Park Street, London W1A 2BS and also from the American National Standards Institute, 25 West 43rd Street, New York, N.Y. 10036. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition Table 1. British Standard Hexagon Socket Head Cap Screws—Metric Series BS 4168:Part 1:1981 (obsolescent) Body Diameter, D Max 1.6 2 2.5 3 4 5 6 8 10 12 14 16 20 24 30 36 Min 1.46 1.86 2.36 2.86 3.82 4.82 5.82 7.78 9.78 11.73 13.73 15.73 19.67 23.67 29.67 35.61 Maxc 3 3.8 4.5 5.5 7 8.5 10 13 16 18 21 24 30 36 45 54 Head Diameter, A Maxd 3.14 3.98 4.68 5.68 7.22 8.72 10.22 13.27 16.27 18.27 21.33 24.33 30.33 36.39 45.39 54.46 Head Height, H Min 2.86 3.62 4.32 5.32 6.78 8.28 9.78 12.73 15.73 17.73 20.67 23.67 29.67 35.61 44.61 53.54 Max 1.6 2 2.5 3 4 5 6 8 10 12 14 16 20 24 30 36 Min 1.46 1.86 2.36 2.86 3.82 4.82 5.70 7.64 9.64 11.57 13.57 15.57 19.48 23.48 29.48 35.38 Hexagon Socket Size, Jb Nom 1.5 1.5 2 2.5 3 4 5 6 8 10 12 14 17. 19 22 27 Key Engagement, K Min 0.7 1 1.1 1.3 2 2.5 3 4 5 6 7 8 10 12 15.5 19 Wall Thickness, W Min 0.55 0.55 0.85 1.15 1.4 1.9 2.3 3.3 4 4.8 5.8 6.8 8.6 10.4 13.1 15.3 Fillet Dia., Rad., da F Min Max 0.1 2 0.1 2.6 0.1 3.1 0.1 3.6 0.2 4.7 0.2 5.7 0.25 6.8 0.4 9.2 0.4 11.2 0.6 14.2 0.6 16.2 0.6 18.2 0.8 22.4 0.8 26.4 1 33.4 1 39.4 CAP SCREWS Nominal Size,a d M1.6 M2 M2.5 M3 M4 M5 M6 M8 M10 M12 (M14) M16 M20 M24 M30 M36 a The size shown in ( ) is non-preferred. b See Table 2 for min/max. c For plain heads. 1633 d For knurled heads. All dimensions are given in millimeters. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1634 SCREW SOCKETS Table 2. British Standard Hexagon Socket Screws — Metric Series BS 4168:Part 1:1981 (obsolescent) Dimensions of Hexagon Sockets Socket Width Across Flats, J Nominal Socket Size Socket Width Across Flats, J Max. Min. Nominal Socket Size 1.5 1.545 1.52 6 6.095 2.0 2.045 2.02 8 8.115 8.025 2.5 2.56 2.52 10 10.115 10.025 3 3.08 3.02 12 12.142 12.032 4 4.095 4.02 14 14.142 14.032 5 5.095 5.02 17 17.23 17.05 … … 19 19.275 19.065 … Max. Min. 6.02 15 16 17 18 20 22 24 28 M36 … … M30 … … M24 … … M20 … … M16 … … (M14) … … M12 … … Nominal Length, L M8 M6 M5 M4 M3 M2.5 M2 … … 16 20 25 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140 150 160 180 200 b (ref) Nominal Thread Size, D M10 2.5 3 4 5 6 8 10 12 16 20 25 30 35 40 45 50 55 60 65 70 80 … … b (ref) Nominal Thread Size, D M1.6 Nominal Length, L Association of Nominal and Thread Lengths for Each Thread Size 32 36 40 44 52 60 72 84 All dimensions are in millimeters. The popular lengths are those between the stepped solid lines. Lengths above the shaded areas are threaded to the head within 3 pitch lengths (3P). Lengths within and below the shaded areas have values of Lg and Ls (see Table 1) given by the formulas: Lgmax = L nom − b ref, and Lsmin = Lgmax − 5P. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition Table 3. British Standard Hexagon Socket Set Screws — Metric Series BS 4168:Parts 2, 3, 4, and 5:1994 Socket Size, s Depth of Key Engagement, ta Length of Dog on Dog Point Screwsb Range of Popular Lengths Flat Point Cone Point Dog Point Cup Point Short Dog, z End Diameters Cone Point dt Dog Point, dp Cup Point, dz b max max max max 2.5 0.8 0 0.8 0.8 3.0 1.0 0 1.0 1.0 1.5 4 1.5 0 1.5 1.2 1.75 5 2.0 0 2.0 1.4 Pitch, P nom min min l l l l min M1.6 0.35 0.7 0.7 1.5 2–8 2–8 2–8 2–8 0.4 0.65 0.8 1.05 M2 0.4 0.9 0.8 1.7 2–10 2–10 2.5–10 2–10 0.5 0.75 1.0 1.25 M2.5 0.45 1.3 1.2 2.0 2–12 2.5–12 3–12 2–12 0.63 0.88 1.25 M3 0.5 1.5 1.2 2.0 2–16 2.5–16 4–16 2.5–16 0.75 1.0 1.5 M4 0.7 2.0 1.5 2.5 2.5–20 3–20 5–20 3–20 1.0 1.25 2.0 2.25 6 2.5 0 2.5 2.0 M5 0.8 2.5 2.0 3.0 3–25 4–25 6–25 4–25 1.25 1.5 2.5 2.75 6 3.5 0 3.5 2.5 M6 1.0 3.0 2.0 3.5 4–30 5–30 8–30 5–30 1.5 1.75 3.0 3.25 8 4.0 1.5 4.0 3.0 M8 1.25 4.0 3.0 5.0 5–40 6–40 8–40 6–40 2.0 2.25 4.0 4.3 10 5.5 2.0 5.5 5.0 M10 1.5 5.0 4.0 6.0 6–50 8–50 10–50 8–50 2.5 2.75 5.0 5.3 12 7.0 2.5 7.0 6.0 M12 1.75 6.0 4.8 8.0 8–60 10–60 12–60 10–60 3.0 3.25 6.0 6.3 16 8.5 3.0 8.5 8.0 M16 2.0 8.0 6.4 10.0 10–60 12–60 16–60 12–60 4.0 4.3 8.0 8.36 20 12.0 4.0 12.0 10.0 M20 2.5 10.0 8.0 12.0 12–60 16–60 20–60 16–60 5.0 5.3 10.0 10.36 25 15.0 5.0 15.0 14.0 M24 3.0 12.0 10.0 15.0 16–60 20–60 25–60 20–60 6.0 6.3 12.0 12.43 30 18.0 6.0 18.0 16.0 max min max SCREW SOCKETS Flat Point, dz Long Dog, z Nom. Size, d a The smaller of the two t min. values applies to certain short-length set screws. These short-length screws are those whose length is approximately equal to the diameter All dimensions are in millimeters. For dimensional notation, see diagram, page 1637. Copyright 2004, Industrial Press, Inc., New York, NY 1635 of the screw. The larger t min. values apply to longer-length screws. b A dog point set screw having a nominal length equal to or less than the length shown in the (*) column of the table is supplied with length z shown in the short dog column. For set screws of lengths greater than shown in the (*) column, z for long dogs applies. Machinery's Handbook 27th Edition 1636 SCREW SOCKETS Table 4. British Standard Hexagon Socket Countersunk and Button Head Screws — Metric Series BS 4168:1967 COUNTERSUNK HEADSCREWS Body Diameter, D Head Diameter, A Head Height, H Hexagon Socket Size, J Key Engagement, K Fillet Radius, F Max. Min. Theor. Sharp Max. Nom. Min. Max. M3 3.00 2.86 6.72 5.82 1.86 0.20 2.00 1.05 0.40 M4 4.00 3.82 8.96 7.78 2.48 0.20 2.50 1.49 0.40 M5 5.00 4.82 11.20 9.78 3.10 0.20 3.00 1.86 0.40 Nom. Sizea M6 Absolute Min. Ref. Flushness Tolerance 6.00 5.82 13.44 11.73 3.72 0.20 4.00 2.16 0.60 M8 8.00 7.78 17.92 15.73 4.96 0.24 5.00 2.85 0.70 M10 10.00 9.78 22.40 19.67 6.20 0.30 6.00 3.60 0.80 M12 12.00 11.73 26.88 23.67 7.44 0.36 8.00 4.35 1.10 (M14) 14.00 13.73 30.24 26.67 8.12 0.40 10.00 4.65 1.10 M16 16.00 15.73 33.60 29.67 8.80 0.45 10.00 4.89 1.10 (M18) 18.00 17.73 36.96 32.61 9.48 0.50 12.00 5.25 1.10 M20 20.00 19.67 40.32 35.61 10.16 0.54 12.00 5.45 1.10 a Sizes shown in parentheses are non-preferred. BUTTON HEADSCREWS Nom. Size, D Head Diameter, Head Height, Head Side Height, Hexagon Socket Size, Key Engagement, A H S J K F da Fillet Radius Max. Min. Max. Min. Ref. Nom. Min. Min. Max. M3 5.50 5.32 1.60 1.40 0.38 2.00 1.04 0.10 3.60 M4 7.50 7.28 2.10 1.85 0.38 2.50 1.30 0.20 4.70 M5 9.50 9.28 2.70 2.45 0.50 3.00 1.56 0.20 5.70 M6 10.50 10.23 3.20 2.95 0.80 4.00 2.08 0.25 6.80 M8 14.00 13.73 4.30 3.95 0.80 5.00 2.60 0.40 9.20 M10 18.00 17.73 5.30 4.95 0.80 6.00 3.12 0.40 11.20 M12 21.00 20.67 6.40 5.90 0.80 8.00 4.16 0.60 14.20 All dimensions are given in millimeters. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition SET SCREWS 1637 British Standard Hexagon Socket Set Screws — Metric Series BS 4168:Parts 2, 3, 4, and 5:1994 FLAT POINT CUP POINT DOG POINT CONE POINT ALTERNATE CONE POINT (M6 AND LARGER) *The 120° angle is mandatory for short-length screws shown in the Standard. Short-length screws are those whose length is, approximately, equal to the diameter of the screw. **The 45° angle applies only to that portion of the point below the root diameter, df, of the thread. ***The cone angle applies only to the portion of the point below the root diameter, df, of the thread and shall be 120° for certain short lengths listed in the Standard. All other lengths have a 90° cone angle. †The popular length ranges of these set screws are listed in Table 3. These lengths have been selected from the following nominal lengths: 2, 2.5, 3, 4, 6, 8, 10, 12, 16, 20, 25,30, 35, 40, 45, 50, 55, and 60 millimeters. Holding Power of Set-screws.—While the amount of power a set-screw of given size will transmit without slipping (when used for holding a pulley, gear, or other part from turning relative to a shaft) varies somewhat according to the physical properties of both set-screw and shaft and other variable factors, experiments have shown that the safe holding force in pounds for different diameters of set-screws should be approximately as follows: For 1⁄4-inch diameter set-screws the safe holding force is 100 pounds, for 3⁄8-inch Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1638 COUNTERSUNK AND BUTTON HEAD SCREWS diameter set-screws the safe holding force is 250 pounds, for 1⁄2-inch diameter set-screws the safe holding force is 500 pounds, for 3⁄4-inch diameter set-screws the safe holding force is 1300 pounds, and for 1-inch diameter set-screws the safe holding force is 2500 pounds. The power or torque that can be safely transmitted by a set-screw may be determined from the formulas, P = (DNd2.3) ÷ 50; or T = 1250Dd2.3 in which P is the horsepower transmitted; T is the torque in inch-pounds transmitted; D is the shaft diameter in inches; N is the speed of the shaft in revolutions per minute; and d is the diameter of the set-screw in inches. Example:How many 1⁄2-inch diameter set-screws would be required to transmit 3 horsepower at a shaft speed of 1000 rpm if the shaft diameter is 1 inch? Using the first formula given above, the power transmitted by a single 1⁄2-inch diameter set-screw is determined: P = [1 × 1000 × (1⁄2)2.3] ÷ 50 = 4.1 hp. Therefore a single 1⁄2-inch diameter set-screw is sufficient. Example:In the previous example, how many 3⁄8-inch diameter set-screws would be required? P = [1 × 1000 × (3⁄8)2.3] ÷ 50 = 2.1 hp. Therefore two 3⁄8-inch diameter set-screws are required. Table 5. British Standard Whitworth (BSW) and British Standard Fine (BSF) Bright Square Head Set-Screws (With Flat Chamfered Ends) No. 1 Standard Nominal Size and Max. Dia., Inches 1 Number of Threads per Inch No. 2 Standard No. 3 Standard Depth of Head B Width Across Flats C Depth of Head D Width Across Flats E Depth of Head F BSF Width Across Flats A 1⁄ 4 20 26 0.250 0.250 0.313 0.250 0.375 0.250 5⁄ 16 18 22 0.313 0.313 0.375 0.313 0.438 0.313 3⁄ 8 16 20 0.375 0.375 0.438 0.375 0.500 0.375 7⁄ 16 14 18 0.438 0.438 0.500 0.438 0.625 0.438 1⁄ 2 12 16 0.500 0.500 0.563 0.500 0.750 0.500 5⁄ 8 11 14 0.625 0.625 0.750 0.625 0.875 0.625 3⁄ 4 10 12 0.750 0.750 0.875 0.750 1.000 0.750 7⁄ 8 9 11 0.875 0.875 1.000 0.875 1.125 0.875 8 10 1.000 1.000 1.125 1.000 1.250 1.000 BSW * Depth of Head B, D and F same as for Width Across Flats, No. 1 Standard. Dimensions A, B, C, D, E, and F are in inches. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition SELF-THREADING SCREWS 1639 SELF-THREADING SCREWS ANSI Standard Sheet Metal, Self-Tapping, and Metallic Drive Screws.—T a b l e 1 shows the various types of “self-tapping” screw threads covered by the ANSI B18.6.41981 (R1991) standard. (Metric thread forming and thread cutting tapping screws are discussed beginning on page 1654). ANSI designations are also shown. Types A, AB, B, BP and C when turned into a hole of proper size form a thread by a displacing action. Types D, F, G, T, BF and BT when turned into a hole of proper size form a thread by a cutting action. Type U when driven into a hole of proper size forms a series of multiple threads by a displacing action. These screws have the following descriptions and applications: Type A: Spaced-thread screw with gimlet point primarily for use in light sheet metal, resin-impregnated plywood, and asbestos compositions. This type is no longer recommended. Use Type AB in new designs and whenever possible substitute for Type A in existing designs. Type AB: Spaced-thread screw with same pitches as Type B but with gimlet point, primarily for similar uses as for Type A. Type B: Spaced-thread screw with a blunt point with pitches generally somewhat finer than Type A. Used for thin metal, non-ferrous castings, plastics, resin-impregnated plywood, and asbestos compositions. Type BP: Spaced-thread screw, the same as Type B but having a conical point extending beyond incomplete entering threads. Used for piercing fabrics or in assemblies where holes are misaligned. Type C: Screws having machine screw diameter-pitch combinations with threads approximately Unified Form and with blunt tapered points. Used where a machine screw thread is preferable to the spaced-thread types of thread forming screws. Also useful when chips from machine screw thread-cutting screws are objectionable. In view of the declining use of Type C screws, which in general require high driving torques, in favor of more efficient designs of thread tapping screws, they are not recommended for new designs. Types D, F, G, and T: Thread-cutting screws with threads approximating machine screw threads, with blunt point, and with tapered entering threads having one or more cutting edges and chip cavities. The tapered threads of the Type F may be complete or incomplete at the producer's option; all other types have incomplete tapered threads. These screws can be used in materials such as aluminum, zinc, and lead die-castings; steel sheets and shapes; cast iron; brass; and plastics. Types BF and BT: Thread-cutting screws with spaced threads as in Type B, with blunt points, and one or more cutting grooves. Used in plastics, asbestos, and other similar compositions. Type U: Multiple-threaded drive screw with large helix angle, having a pilot point, for use in metal and plastics. This screw is forced into the work by pressure and is intended for making permanent fastenings. ANSI Standard Head Types for Tapping and Metallic Drive Screws: Many of the head types used with “self-tapping” screw threads are similar to the head types of American National Standard machine screws shown in the section with that heading. Round Head: The round head has a semi-elliptical top surface and a flat bearing surface. Because of the superior slot driving characteristics of pan head screws over round head screws, and the overlap in dimensions of cross recessed pan heads and round heads, it is recommended that pan head screws be used in new designs and wherever possible substituted in existing designs. Undercut Flat and Oval Countersunk Heads: For short lengths, 82-degree and oval countersunk head tapping screws have heads undercut to 70 per cent of normal side height to afford greater length of thread on the screws. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1640 SELF-THREADING SCREWS Flat Countersunk Head: The flat countersunk head has a flat top surface and a conical bearing surface with a head angle for one design of approximately 82 degrees and for another design of approximately 100 degrees. Because of its limited usage and in the interest of curtailing product varieties, the 100-degree flat countersunk head is considered nonpreferred. Oval Countersunk Head: The oval countersunk head has a rounded top surface and a conical bearing surface with a head angle of approximately 82 degrees. Flat and Oval Countersunk Trim Heads: Flat and oval countersunk trim heads are similar to the 82-degree flat and oval countersunk heads except that the size of head for a given size screw is one (large trim head) or two (small trim head) sizes smaller than the regular flat and oval countersunk head size. Oval countersunk trim heads have a definite radius where the curved top surface meets the conical bearing surface. Trim heads are furnished only in cross recessed types. Pan Head: The slotted pan head has a flat top surface rounded into cylindrical sides and a flat bearing surface. The recessed pan head has a rounded top and a flat bearing surface. This head type is now preferred to the round head. Fillister Head: The fillister head has a rounded top surface, cylindrical sides, and a flat bearing surface. Hex Head: The hex head has a flat or indented top surface, six flat sides, and a flat bearing surface. Because the slotted hex head requires a secondary operation in manufacture which often results in burrs at the extremity of the slot that interfere with socket wrench engagement and the wrenching capability of the hex far exceeds that of the slot, it is not recommended for new designs. Hex Washer Head: The hex washer head has an indented top surface and six flat sides formed integrally with a flat washer that projects beyond the sides and provides a flat bearing surface. Because the slotted hex washer head requires a secondary operation in manufacture which often results in burrs at the extremity of the slot that often interferes with socket wrench engagement and because the wrenching capability of the hex far exceeds that of the slot in the indented head, it is not recommended for new designs. Truss Head: The truss head has a low rounded top surface with a flat bearing surface, the diameter of which for a given screw size is larger than the diameter of the corresponding round head. In the interest of product simplification and recognizing that the truss head is an inherently weak design, it is not recommended for new designs. Method of Designation.—Tapping screws are designated by the following data in the sequence shown: Nominal size (number, fraction or decimal equivalent); threads per inch; nominal length (fraction or decimal equivalent); point type; product name, including head type and driving provision; material; and protective finish, if required. Examples: 1⁄ –14 × 11⁄ Type AB Slotted Pan Head Tapping Screw, Steel, Nickel Plated 4 2 6–32 × 3⁄4 Type T, Type 1A Cross Recessed Pan Head Tapping Screw, Corrosion Resistant Steel 0.375–16 × 1.50 Type D, Washer Head Tapping Screw, Steel Metallic Drive Screws: Type U metallic drive screws are designated by the following data in the sequence shown: Nominal size (number, fraction, or decimal equivalent); nominal length (fraction or decimal equivalent); product name, including head type; material; and protective finish, if required. Examples: 10 × 5⁄16 Round Head Metallic Drive Screw, Steel 0.312 × 0.50 Round Head Metallic Drive Screw, Steel, Zinc Plated Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition SELF-THREADING SCREWS 1641 Table 1. ANSI Standard Threads and Points for Thread Forming Self-Tapping Screws ANSI B18.6.4-1981 (R1991) See Tables 3, 5, and 6 for thread data. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1642 SELF-THREADING SCREWS Table 2. ANSI Standard Threads and Points for Thread Cutting Self-Tapping Screws ANSI B18.6.4-1981 (R1991) See Tables 5 and 7 for thread data. Cross Recesses.—Type I cross recess has a large center opening, tapered wings, and blunt bottom, with all edges relieved or rounded. Type IA cross recess has a large center opening, wide straight wings, and blunt bottom, with all edges relieved or rounded. Type II consists of two intersecting slots with parallel sides converging to a slightly truncated apex at the bottom of the recess. Type III has a square center opening, slightly tapered side walls, and a conical bottom, with top edges relieved or rounded. Table 3. ANSI Standard Cross Recesses for Self-Tapping Screws ANSI B18.6.4-1981 (R1991) and Metric Thread Forming and Thread Cutting Tapping Screws ANSI/ASME B18.6.5M-1986 TYPE I TYPE IA TYPE II Copyright 2004, Industrial Press, Inc., New York, NY TYPE III Machinery's Handbook 27th Edition SELF-THREADING SCREWS 1643 Table 4. ANSI Standard Thread and Point Dimensions for Types AB, A and U Thread Forming Tapping Screws ANSI B18.6.4-1981 (R1991) Nominal Size or Basic Screw Diameter 0 1 2 3 4 5 6 7 8 10 12 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1510 0.1640 0.1900 0.2160 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 0.2500 0.3125 0.3750 0.4375 0.5000 Type AB (Formerly BA) D d Major Minor Diameter Diameter Max. Min. Max. Min. Threads per inch 48 42 32 28 24 20 20 19 18 16 14 14 12 12 10 10 0.060 0.075 0.088 0.101 0.114 0.130 0.139 0.154 0.166 0.189 0.215 0.246 0.315 0.380 0.440 0.504 0.054 0.069 0.082 0.095 0.108 0.123 0.132 0.147 0.159 0.182 0.208 0.237 0.306 0.371 0.429 0.493 0.036 0.049 0.064 0.075 0.086 0.094 0.104 0.115 0.122 0.141 0.164 0.192 0.244 0.309 0.359 0.423 L Minimum Practical Screw Lengths 90° Heads Csk. Heads 1⁄ 8 5⁄ 32 3⁄ 16 3⁄ 16 7⁄ 32 1⁄ 4 9⁄ 32 5⁄ 16 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 7⁄ 8 0.033 0.046 0.060 0.071 0.082 0.090 0.099 0.109 0.116 0.135 0.157 0.185 0.236 0.299 0.349 0.413 5⁄ 32 3⁄ 16 7⁄ 32 1⁄ 4 9⁄ 32 5⁄ 16 11⁄ 32 3⁄ 8 3⁄ 8 7⁄ 16 21⁄ 32 19⁄ 32 3⁄ 4 29⁄ 32 11⁄32 15⁄32 1 Type A Nominal Sizea Basic Screw Diameter 0 1 2 3 4 5 6 7 8 10 12 14 16 18 20 24 Threads per inch 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1510 0.1640 0.1900 0.2160 0.2420 0.2680 0.2940 0.3200 0.3720 40 32 32 28 24 20 18 16 15 12 11 10 10 9 9 9 D d Major Diameter Max. Min. Minor Diameter Max. Min. 0.060 0.075 0.088 0.101 0.114 0.130 0.141 0.158 0.168 0.194 0.221 0.254 0.280 0.306 0.333 0.390 0.042 0.051 0.061 0.076 0.083 0.095 0.102 0.114 0.123 0.133 0.162 0.185 0.197 0.217 0.234 0.291 0.057 0.072 0.084 0.097 0.110 0.126 0.136 0.152 0.162 0.188 0.215 0.248 0.274 0.300 0.327 0.383 L These Lengths or Shorter —Use Type AB 90° Heads Csk. Heads 1⁄ 8 1⁄ 8 5⁄ 32 3⁄ 16 3⁄ 16 3⁄ 16 1⁄ 4 5⁄ 16 3⁄ 8 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 11⁄ 16 3⁄ 4 0.039 0.048 0.056 0.071 0.078 0.090 0.096 0.108 0.116 0.126 0.155 0.178 0.189 0.209 0.226 0.282 3⁄ 16 3⁄ 16 3⁄ 16 7⁄ 32 1⁄ 4 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 9⁄ 16 5⁄ 8 3⁄ 4 13⁄ 16 13⁄ 16 1 a Where specifying nominal size in decimals, zeros preceding decimal and in fourth place are omit- ted. Type U Metallic Drive Screws Out. Dia. Pilot Dia. Out. Dia. Pilot Dia. Nom. Size No. of Starts Max. Min. Max. Min. Nom. Size No. of Starts Max. Min. Max. Min. 00 0 2 4 6 6 6 8 7 7 0.060 0.075 0.100 0.116 0.140 0.057 0.072 0.097 0.112 0.136 0.049 0.063 0.083 0.096 0.116 0.046 0.060 0.080 0.092 0.112 8 10 12 14 5⁄ 16 8 8 8 9 11 0.167 0.182 0.212 0.242 0.315 0.162 0.177 0.206 0.236 0.309 0.136 0.150 0.177 0.202 0.272 0.132 0.146 0.173 0.198 0.267 7 8 0.154 0.150 0.126 0.122 3⁄ 8 12 0.378 0.371 0.334 0.329 All dimensions are in inches. See Table 1 for thread diagrams. Sizes shown in bold face type are preferred. Type A screws are no longer recommended. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1644 SELF-THREADING SCREWS Table 5. ANSI Standard Thread and Point Dimensions for B and BP Thread Forming and BF and BT Thread Cutting Tapping Screws ANSI B18.6.4-1981 (R1991) THREAD FORMING TYPES B AND BP d P S D Nominal Sizea or Basic Screw Diameter 0 0.0600 1 0.0730 2 0.0860 3 0.0990 4 0.1120 5 0.1250 6 0.1380 7 0.1510 8 0.1640 10 0.1900 12 0.2160 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 0.2500 0.3125 0.3750 0.4375 0.5000 Major Diameter Thds per Inchb 48 42 32 28 24 20 20 19 18 16 14 14 12 12 10 10 Max 0.060 0.075 0.088 0.101 0.114 0.130 0.139 0.154 0.166 0.189 0.215 0.246 0.315 0.380 0.440 0.504 Min 0.054 0.069 0.082 0.095 0.108 0.123 0.132 0.147 0.159 0.182 0.208 0.237 0.306 0.371 0.429 0.493 Max 0.036 0.049 0.064 0.075 0.086 0.094 0.104 0.115 0.122 0.141 0.164 0.192 0.244 0.309 0.359 0.423 Min 0.033 0.046 0.060 0.071 0.082 0.090 0.099 0.109 0.116 0.135 0.157 0.185 0.236 0.299 0.349 0.413 Point Taper Lengthd Point Diameterc Minor Diameter Max 0.031 0.044 0.058 0.068 0.079 0.087 0.095 0.105 0.112 0.130 0.152 0.179 0.230 0.293 0.343 0.407 Min 0.027 0.040 0.054 0.063 0.074 0.082 0.089 0.099 0.106 0.123 0.145 0.171 0.222 0.285 0.335 0.399 Max 0.042 0.048 0.062 0.071 0.083 0.100 0.100 0.105 0.111 0.125 0.143 0.143 0.167 0.167 0.200 0.200 Min 0.031 0.036 0.047 0.054 0.063 0.075 0.075 0.079 0.083 0.094 0.107 0.107 0.125 0.125 0.150 0.150 L Minimum Practical Nominal Screw Lengths Type B Type BP 90° Csk 90° Csk Heads Heads Heads Heads 1⁄ 8 1⁄ 8 5⁄ 32 3⁄ 16 3⁄ 16 7⁄ 32 1⁄ 4 1⁄ 4 9⁄ 32 5⁄ 16 11⁄ 32 3⁄ 8 15⁄ 32 17⁄ 32 5⁄ 8 11⁄ 16 1⁄ 8 5⁄ 32 3⁄ 16 7⁄ 32 1⁄ 4 9⁄ 32 9⁄ 32 5⁄ 16 11⁄ 32 3⁄ 8 7⁄ 16 1⁄ 2 19⁄ 32 11⁄ 16 25⁄ 32 27⁄ 32 5⁄ 32 3⁄ 16 1⁄ 4 9⁄ 32 5⁄ 16 11⁄ 32 3⁄ 8 13⁄ 32 7⁄ 16 1⁄ 2 9⁄ 16 21⁄ 32 27⁄ 32 15⁄ 16 1 1 ⁄8 11⁄4 3⁄ 16 7⁄ 32 9⁄ 32 5⁄ 16 11⁄ 32 13⁄ 32 7⁄ 16 15⁄ 32 1⁄ 2 19⁄ 32 21⁄ 32 3⁄ 4 31⁄ 32 11⁄8 1 1 ⁄4 113⁄32 a Where specifying nominal size in decimals, zeros preceding decimal and in the fourth decimal place shall be omitted. b The width of flat at crest of thread shall not exceed 0.004 inch for sizes up to No. 8, inclusive, and 0.006 inch for larger sizes. c Point diameters specified apply to screw threads before roll threading. d Points of screws are tapered and fluted or slotted. The flute on Type BT screws has an included angle of 90 to 95 degrees and the thread cutting edge is located above the axis of the screw. Flutes and slots extend through first full form thread beyond taper except for Type BF screw on which tapered threads may be complete at manufacturer's option and flutes may be one pitch short of first full form thread. THREAD CUTTING TYPES BF AND BTd d P D Nominal Sizea or Basic Screw Diameter 0 0.0600 1 0.0730 2 0.0860 3 0.0990 4 0.1120 5 0.1250 6 0.1380 7 0.1510 8 0.1640 10 0.1900 12 0.2160 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 0.2500 0.3125 0.3750 0.4375 0.5000 Thds per Inchb 48 42 32 28 24 20 20 19 18 16 14 14 12 12 10 10 Major Diameter Max 0.060 0.075 0.088 0.101 0.114 0.130 0.139 0.154 0.166 0.189 0.215 0.246 0.315 0.380 0.440 0.504 Min 0.054 0.069 0.082 0.095 0.108 0.123 0.132 0.147 0.159 0.182 0.208 0.237 0.306 0.371 0.429 0.493 Minor Diameter Max 0.036 0.049 0.064 0.075 0.086 0.094 0.104 0.115 0.122 0.141 0.164 0.192 0.244 0.309 0.359 0.423 Min 0.033 0.046 0.060 0.071 0.082 0.090 0.099 0.109 0.116 0.135 0.157 0.185 0.236 0.299 0.349 0.413 S Point Taper Lengthd Point Diameterc Max 0.031 0.044 0.058 0.068 0.079 0.087 0.095 0.105 0.112 0.130 0.152 0.179 0.230 0.293 0.343 0.407 Min 0.027 0.040 0.054 0.063 0.074 0.082 0.089 0.099 0.106 0.123 0.145 0.171 0.222 0.285 0.335 0.399 Max 0.042 0.048 0.062 0.071 0.083 0.100 0.100 0.105 0.111 0.125 0.143 0.143 0.167 0.167 0.200 0.200 Min 0.031 0.036 0.047 0.054 0.063 0.075 0.075 0.079 0.083 0.094 0.107 0.107 0.125 0.125 0.150 0.150 All dimensions are in inches. See Tables 1 and 2 for thread diagrams. Copyright 2004, Industrial Press, Inc., New York, NY L Minimum Practical Nominal Screw Lengths 90° Csk Heads Heads 1⁄ 8 1⁄ 8 5⁄ 32 3⁄ 16 3⁄ 16 7⁄ 32 1⁄ 4 1⁄ 4 9⁄ 32 5⁄ 16 11⁄ 32 3⁄ 8 15⁄ 32 17⁄ 32 5⁄ 8 11⁄ 16 1⁄ 8 5⁄ 32 3⁄ 16 7⁄ 32 1⁄ 4 9⁄ 32 9⁄ 32 5⁄ 16 11⁄ 32 3⁄ 8 7⁄ 16 1⁄ 2 19⁄ 32 11⁄ 16 25⁄ 32 27⁄ 32 Machinery's Handbook 27th Edition Table 6. Thread and Point Dimensions for Type C Thread Forming Tapping Screws (ANSI B18.6.4–1981, R1991 Appendix) Threads per inch 56 64 48 56 40 48 40 44 32 40 32 36 24 32 24 28 20 28 18 24 16 24 14 20 13 20 D P Major Diameter Max Min 0.0860 0.0813 0.0860 0.0816 0.0990 0.0938 0.0990 0.0942 0.1120 0.1061 0.1120 0.1068 0.1250 0.1191 0.1250 0.1195 0.1380 0.1312 0.1380 0.1321 0.1640 0.1571 0.1640 0.1577 0.1900 0.1818 0.1900 0.1831 0.2160 0.2078 0.2160 0.2085 0.2500 0.2408 0.2500 0.2425 0.3125 0.3026 0.3125 0.3042 0.3750 0.3643 0.3750 0.3667 0.4375 0.4258 0.4375 0.4281 0.5000 0.4876 0.5000 0.4906 Point Diameterb Max Min 0.068 0.061 0.070 0.064 0.078 0.070 0.081 0.074 0.087 0.078 0.091 0.083 0.100 0.091 0.102 0.094 0.107 0.096 0.113 0.104 0.132 0.122 0.136 0.126 0.148 0.135 0.158 0.148 0.174 0.161 0.180 0.168 0.200 0.184 0.214 0.202 0.257 0.239 0.271 0.257 0.312 0.293 0.333 0.319 0.366 0.344 0.387 0.371 0.423 0.399 0.450 0.433 a Where specifying nominal size in decimals, zeros S Point Taper Lengthc For Short Screws For Long Screws Max Min Max Min 0.062 0.045 0.080 0.062 0.055 0.039 0.070 0.055 0.073 0.052 0.094 0.073 0.062 0.045 0.080 0.062 0.088 0.062 0.112 0.088 0.073 0.052 0.094 0.073 0.088 0.062 0.112 0.088 0.080 0.057 0.102 0.080 0.109 0.078 0.141 0.109 0.088 0.062 0.112 0.088 0.109 0.078 0.141 0.109 0.097 0.069 0.125 0.097 0.146 0.104 0.188 0.146 0.109 0.078 0.141 0.109 0.146 0.104 0.188 0.146 0.125 0.089 0.161 0.125 0.175 0.125 0.225 0.175 0.125 0.089 0.161 0.125 0.194 0.139 0.250 0.194 0.146 0.104 0.188 0.146 0.219 0.156 0.281 0.219 0.146 0.104 0.188 0.146 0.250 0.179 0.321 0.250 0.175 0.125 0.225 0.175 0.269 0.192 0.346 0.269 0.175 0.125 0.225 0.175 L Determinant Lengths for Point Taperc 90° Heads Csk Heads 5⁄ 32 1⁄ 8 3⁄ 16 5⁄ 32 7⁄ 32 3⁄ 16 7⁄ 32 3⁄ 16 1⁄ 4 7⁄ 32 1⁄ 4 7⁄ 32 11⁄ 32 1⁄ 4 11⁄ 32 5⁄ 16 13⁄ 32 5⁄ 16 15⁄ 32 11⁄ 32 1⁄ 2 11⁄ 32 19⁄ 32 13⁄ 32 5⁄ 8 13⁄ 32 3⁄ 16 3⁄ 16 7⁄ 32 3⁄ 16 1⁄ 4 7⁄ 32 9⁄ 32 1⁄ 4 5⁄ 16 9⁄ 32 11⁄ 32 5⁄ 16 7⁄ 16 11⁄ 32 7⁄ 16 13⁄ 32 17⁄ 32 13⁄ 32 19⁄ 32 15⁄ 32 11⁄ 16 1⁄ 2 3⁄ 4 9⁄ 16 25⁄ 32 9⁄ 16 Minimum Practical Nominal Screw Lengths 90° Heads Csk Heads 5⁄ 32 1⁄ 8 5⁄ 32 5⁄ 32 3⁄ 16 5⁄ 32 3⁄ 16 3⁄ 16 1⁄ 4 3⁄ 16 1⁄ 4 7⁄ 32 5⁄ 16 1⁄ 4 5⁄ 16 9⁄ 32 3⁄ 8 9⁄ 32 7⁄ 16 5⁄ 16 15⁄ 32 5⁄ 16 9⁄ 16 3⁄ 8 19⁄ 32 3⁄ 8 3⁄ 16 5⁄ 32 7⁄ 32 3⁄ 16 1⁄ 4 7⁄ 32 1⁄ 4 1⁄ 4 5⁄ 16 1⁄ 4 5⁄ 16 9⁄ 32 13⁄ 32 5⁄ 16 13⁄ 32 3⁄ 8 1⁄ 2 3⁄ 8 9⁄ 16 15⁄ 32 5⁄ 8 1⁄ 2 23⁄ 32 17⁄ 32 3⁄ 4 17⁄ 32 SELF-THREADING SCREWS Nominal Sizeaor Basic Screw Diameter 2 0.0860 2 0.0860 3 0.0990 3 0.0990 4 0.1120 4 0.1120 5 0.1250 5 0.1250 6 0.1380 6 0.1380 8 0.1640 8 0.1640 10 0.1900 10 0.1900 12 0.2160 12 0.2160 1⁄ 4 0.2500 1⁄ 4 0.2500 5⁄ 16 0.3125 5⁄ 16 0.3125 3⁄ 8 0.3750 3⁄ 8 0.3750 7⁄ 16 0.4375 7⁄ 16 0.4375 1⁄ 2 0.5000 1⁄ 2 0.5000 preceding decimal and in the fourth decimal place shall be omitted. b The tabulated values apply to screw blanks before roll threading. c Screws of these nominal lengths and shorter shall have point taper length specified above for short screws. Longer lengths shall have point taper length specified for long screws. Copyright 2004, Industrial Press, Inc., New York, NY 1645 All dimensions are in inches. See Table 1 for thread diagrams. Type C is not recommended for new designs. Tapered threads shall have unfinished crests. Machinery's Handbook 27th Edition 1646 Table 7. ANSI Standard Thread and Point Dimensions for Types D, F, G, and T Thread Cutting Tapping Screws ANSI B18.6.4-1981 (R1991) Threads per inch 56 64 48 56 40 48 40 44 32 40 32 36 24 32 24 28 20 28 18 24 16 24 14 20 13 20 D Major Diameter Max 0.0860 0.0860 0.0990 0.0990 0.1120 0.1120 0.1250 0.1250 0.1380 0.1380 0.1640 0.1640 0.1900 0.1900 0.2160 0.2160 0.2500 0.2500 0.3125 0.3125 0.3750 0.3750 0.4375 0.4375 0.5000 0.5000 Min 0.0813 0.0816 0.0938 0.0942 0.1061 0.1068 0.1191 0.1195 0.1312 0.1321 0.1571 0.1577 0.1818 0.1831 0.2078 0.2085 0.2408 0.2425 0.3026 0.3042 0.3643 0.3667 0.4258 0.4281 0.4876 0.4906 P Point Diameterb Max 0.068 0.070 0.078 0.081 0.087 0.091 0.100 0.102 0.107 0.113 0.132 0.136 0.148 0.158 0.174 0.180 0.200 0.214 0.257 0.271 0.312 0.333 0.366 0.387 0.423 0.450 Min 0.061 0.064 0.070 0.074 0.078 0.083 0.091 0.094 0.096 0.104 0.122 0.126 0.135 0.148 0.161 0.168 0.184 0.202 0.239 0.257 0.293 0.319 0.344 0.371 0.399 0.433 S Point Taper Lengthc For Short Screws For Long Screws Max Min Max Min 0.062 0.045 0.080 0.062 0.055 0.039 0.070 0.055 0.073 0.052 0.094 0.073 0.062 0.045 0.080 0.062 0.088 0.062 0.112 0.088 0.073 0.052 0.094 0.073 0.088 0.062 0.112 0.088 0.080 0.057 0.102 0.080 0.109 0.078 0.141 0.109 0.088 0.062 0.112 0.088 0.109 0.078 0.141 0.109 0.097 0.069 0.125 0.097 0.146 0.104 0.188 0.146 0.109 0.078 0.141 0.109 0.146 0.104 0.188 0.146 0.125 0.089 0.161 0.125 0.175 0.125 0.225 0.175 0.125 0.089 0.161 0.125 0.194 0.139 0.250 0.194 0.146 0.104 0.188 0.146 0.219 0.156 0.281 0.219 0.146 0.104 0.188 0.146 0.250 0.179 0.321 0.250 0.175 0.125 0.225 0.175 0.269 0.192 0.346 0.269 0.175 0.125 0.225 0.175 L Determinant Lengths for Point Taperc 90° Heads Csk Heads 5⁄ 32 1⁄ 8 3⁄ 16 5⁄ 32 7⁄ 32 3⁄ 16 7⁄ 32 3⁄ 16 1⁄ 4 7⁄ 32 1⁄ 4 7⁄ 32 11⁄ 32 1⁄ 4 11⁄ 32 5⁄ 16 13⁄ 32 5⁄ 16 15⁄ 32 11⁄ 32 1⁄ 2 11⁄ 32 19⁄ 32 13⁄ 32 5⁄ 8 13⁄ 32 3⁄ 16 3⁄ 16 7⁄ 32 3⁄ 16 1⁄ 4 7⁄ 32 9⁄ 32 1⁄ 4 5⁄ 16 9⁄ 32 11⁄ 32 5⁄ 16 7⁄ 16 11⁄ 32 7⁄ 16 13⁄ 32 17⁄ 32 13⁄ 32 19⁄ 32 15⁄ 32 11⁄ 16 1⁄ 2 3⁄ 4 9⁄ 16 25⁄ 32 9⁄ 16 Minimum Practical Nominal Screw Lengths 90° Heads Csk Heads 5⁄ 32 1⁄ 8 5⁄ 32 5⁄ 32 3⁄ 16 5⁄ 32 3⁄ 16 3⁄ 16 1⁄ 4 3⁄ 16 1⁄ 4 7⁄ 32 5⁄ 16 1⁄ 4 5⁄ 16 9⁄ 32 3⁄ 8 9⁄ 32 7⁄ 16 5⁄ 16 15⁄ 32 5⁄ 16 9⁄ 16 3⁄ 8 19⁄ 32 3⁄ 8 3⁄ 16 5⁄ 32 7⁄ 32 3⁄ 16 1⁄ 4 7⁄ 32 1⁄ 4 1⁄ 4 5⁄ 16 1⁄ 4 5⁄ 16 9⁄ 32 13⁄ 32 5⁄ 16 13⁄ 32 3⁄ 8 1⁄ 2 3⁄ 8 9⁄ 16 15⁄ 32 5⁄ 8 1⁄ 2 23⁄ 32 17⁄ 32 3⁄ 4 17⁄ 32 a Where specifying nominal size in decimals, zeros preceding decimal and in the fourth decimal place shall be omitted. b The tabulated values apply to screw blanks before roll threading. c Screws of these nominal lengths and shorter shall have point taper length specified above for short screws. Longer lengths shall have point taper length specified for long screws. All dimensions are in inches. See Table 2 for thread diagrams. Type “Type D“ otherwise designated “Type 1.“ Type “Type T“ otherwise designated “Type 23.” Copyright 2004, Industrial Press, Inc., New York, NY SELF-THREADING SCREWS Nominal Sizea or Basic Screw Diameter 2 0.0860 2 0.0860 3 0.0990 3 0.0990 4 0.1120 4 0.1120 5 0.1250 5 0.1250 6 0.1380 6 0.1380 8 0.1640 8 0.1640 10 0.1900 10 0.1900 12 0.2160 12 0.2160 1⁄ 4 0.2500 1⁄ 4 0.2500 5⁄ 16 0.3125 5⁄ 16 0.3125 3⁄ 8 0.3750 3⁄ 8 0.3750 7⁄ 16 0.4375 7⁄ 16 0.4375 1⁄ 2 0.5000 1⁄ 2 0.5000 Machinery's Handbook 27th Edition SELF-THREADING SCREWS 1647 Table 8. Approximate Hole Sizes for Type A Steel Thread Forming Screws Screw Size 4 6 7 8 Metal Thickness In Steel, Stainless Steel, Monel Metal, Brass, and Aluminum Sheet Metal Hole Size Hole Size Pierced Drilled Metal Pierced Drilled or or Clean Drill Screw Thickor or Clean Extruded Punched Size Size ness Extruded Punched 0.015 … 0.086 44 0.018 0.024 0.030 0.036 0.015 0.018 0.024 0.030 0.036 0.015 0.018 0.024 0.030 0.036 0.048 0.018 … 0.098 0.098 0.098 … … 0.111 0.111 0.111 … … 0.120 0.120 0.120 0.120 … 0.086 0.094 0.094 0.098 0.104 0.104 0.104 0.104 0.106 0.116 0.116 0.116 0.116 0.116 0.120 0.125 44 42 42 40 37 37 37 37 36 32 32 32 32 32 31 1⁄ 8 8 10 12 14 0.024 0.136 0.125 0.030 0.036 0.048 0.018 0.024 0.030 0.036 0.048 0.024 0.030 0.036 0.048 0.024 0.030 0.036 0.048 0.136 0.136 0.136 … 0.157 0.157 0.157 0.157 … 0.185 0.185 0.185 … 0.209 0.209 0.209 0.125 0.125 0.128 0.136 0.136 0.136 0.136 0.149 0.161 0.161 0.161 0.161 0.185 0.189 0.191 0.196 In Plywood (Resin Impregnated) Screw Size Hole Size Drill Size Min. Mat'l Thickness 4 6 7 8 10 12 14 0.098 0.110 0.128 0.140 0.170 0.189 0.228 40 35 30 28 18 12 1 0.188 0.188 0.250 0.250 0.312 0.312 0.438 Drill Size 1⁄ 8 1⁄ 8 1⁄ 8 30 29 29 29 29 25 20 20 20 20 13 12 11 9 In Asbestos Compositions Penetration in Blind Holes Min. Max. 0.250 0.250 0.312 0.312 0.375 0.375 0.500 0.750 0.750 0.750 0.750 1.000 1.000 1.000 Screw Size Hole Size Drill Size Min. Mat'l Thickness 4 6 7 8 10 12 14 0.094 0.106 0.125 0.136 0.161 0.185 0.213 42 36 1⁄ 8 29 20 13 3 0.188 0.188 0.250 0.250 0.312 0.312 0.438 Penetration in Blind Holes Min. Max. 0.250 0.250 0.312 0.312 0.375 0.375 0.500 0.750 0.750 0.750 0.750 1.000 1.000 1.000 Type A is not recommended, use Type AB. See footnote at bottom of Table 9. Table 9. Approximate Hole Sizes for Type C Steel Thread Forming Screws Screw Size 4–40 6–32 8–32 Metal Thickness Hole Size Drill Size 0.037 0.048 0.062 0.075 0.105 0.134 0.037 0.048 0.062 0.075 0.105 0.094 0.094 0.096 0.100 0.102 0.102 0.113 0.116 0.116 0.122 0.125 42 42 41 39 38 38 33 32 32 3.1mm 1⁄ 8 0.134 0.125 0.037 0.048 0.062 0.075 0.105 0.134 0.136 0.144 0.144 0.147 0.150 0.150 1⁄ 8 29 27 27 26 25 25 Screw Size 10-24 10–32 12–24 In Sheet Steel Metal ThickHole ness Size Drill Size Screw Size Metal Thickness Hole Size Drill Size 0.037 0.048 0.062 0.075 0.105 0.134 0.037 0.048 0.062 0.075 0.105 0.221 0.221 0.228 0.234 0.234 0.236 0.224 0.228 0.232 0.234 0.238 2 2 1 A A 6mm 5.7mm 1 5.9mm A B 0.037 0.048 0.062 0.075 0.105 0.134 0.037 0.048 0.062 0.075 0.105 0.154 0.161 0.166 0.170 0.173 0.177 0.170 0.170 0.170 0.173 0.177 23 20 19 18 17 16 18 18 18 17 16 0.134 0.177 16 0.134 0.238 B 0.037 0.048 0.062 0.075 0.105 0.134 0.189 0.194 0.194 0.199 0.199 0.199 12 10 10 8 8 8 0.037 0.048 0.062 0.075 0.105 0.134 0.290 0.290 0.290 0.295 0.295 0.295 L L L M M M 1⁄ –20 4 1⁄ –28 4 5⁄ –18 16 All dimensions are in inches except drill sizes. It may be necessary to vary the hole size to suit a particular application. Type C is not recommended for new designs. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1648 SELF-THREADING SCREWS Table 10. Approximate Pierced or Extruded Hole Sizes for Types AB, B, and BP Steel Thread Forming Screws Screw Size Metal Thickness Pierced or Extruded Hole Size 0.015 0.018 0.024 0.030 0.036 0.015 0.018 0.024 0.030 0.036 0.018 0.086 0.086 0.098 0.098 0.098 0.111 0.111 0.111 0.111 0.111 0.120 0.024 0.030 0.036 0.048 0.024 0.030 0.036 0.086 0.086 0.086 0.086 0.111 0.111 0.111 Screw Size Pierced or Extruded Hole Size Metal Thickness Screw Size Metal Thickness Pierced or Extruded Hole Size 0.030 0.036 0.048 0.024 0.030 0.036 0.048 0.030 0.036 0.048 … 0.157 0.157 0.157 0.185 0.185 0.185 0.185 0.209 0.209 0.209 … 0.036 0.048 0.024 0.030 0.036 0.048 … 0.136 0.136 0.157 0.157 0.157 0.157 … In Steel, Stainless Steel, Monel Metal, and Brass Sheet Metal 4 6 7 0.024 0.030 0.036 0.048 0.018 0.024 0.030 0.036 0.048 0.018 0.024 7 8 10 0.120 0.120 0.120 0.120 0.136 0.136 0.136 0.136 0.136 0.157 0.157 10 12 1⁄ 4 … In Aluminum Alloy Sheet Metal 4 6 6 0.048 0.024 0.030 0.036 0.048 0.024 0.030 7 8 0.111 0.120 0.120 0.120 0.120 0.136 0.136 8 10 … All dimensions are in inches except whole number screw and drill sizes. Since conditions differ widely, it may be necessary to vary the hole size to suit a particular application. Table 11. Drilled Hole Sizes for Types AB, B, and BP Steel Thread Forming Screws Screw Size Hole Size Drill Size Min. Mat'l Thickness Penetration in Blind Holes Min. Max. Screw Size Hole Size In Plywood (Resin Impregnated) 2 4 6 0.073 0.100 0.125 7 8 10 12 1⁄ 4 0.136 0.144 0.173 0.194 0.228 2 4 6 7 8 10 12 1⁄ 4 2 4 6 7 49 39 1⁄ 8 29 27 17 10 1 47 42 31 30 Min. Mat'l Thickness Penetration in Blind Holes Min. Max. In Asbestos Compositions 0.125 0.188 0.188 0.188 0.250 0.250 0.500 0.625 0.625 2 4 6 0.076 0.101 0.120 48 38 31 0.125 0.188 0.188 0.188 0.250 0.250 0.500 0.625 0.625 0.188 0.188 0.250 0.312 0.312 0.250 0.250 0.312 0.375 0.375 0.750 0.750 1.000 1.000 1.000 7 8 10 12 1⁄ 4 0.136 0.147 0.166 0.196 0.228 29 26 19 9 1 0.250 0.312 0.312 0.312 0.438 0.312 0.375 0.375 0.375 0.500 0.750 0.750 1.000 1.000 1.000 … … … … … … … … 2 4 6 7 8 10 12 1⁄ 4 0.078 0.100 0.128 0.136 0.150 0.177 0.199 0.234 In Aluminum, Magnesium, Zinc, Brass, and Bronze Castingsa 0.078 47 … 0.125 0.104 37 … 0.188 0.128 30 … 0.250 0.144 27 … 0.250 0.152 24 … 0.250 0.177 16 … 0.250 0.199 8 … 0.281 15⁄ 0.234 … 0.312 64 0.078 0.094 0.120 0.128 Drill Size In Phenol Formaldehyde Plasticsa 47 39 30 29 25 16 8 15⁄ 64 … … … … … … … … 0.188 0.250 0.250 0.250 0.312 0.312 0.375 0.375 … … … … … … … … In Cellulose Acetate and Nitrate, and Acrylic and Styrene Resinsa … 0.188 … 8 0.144 27 … 0.250 … 10 0.170 18 … 0.250 … 12 0.191 11 1⁄ … 0.250 … 0.221 2 4 … … … … 0.312 0.312 0.375 0.375 … … … … a Data below apply to Types B and BP only. All dimensions are in inches except whole number screw and drill sizes. Since conditions differ widely, it may be necessary to vary the hole size to suit a particular application. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition SELF-THREADING SCREWS 1649 Table 12a. Approximate Drilled or Clean-Punched Hole Sizes for Types AB, B, and BP Steel Thread Forming Screws Screw Size Metal Thickness Hole Size 0.015 0.018 0.024 0.030 0.036 0.048 0.060 0.015 0.018 0.024 0.030 0.036 0.048 0.060 0.075 0.015 0.018 0.024 0.030 0.036 0.048 0.060 0.075 0.105 0.064 0.064 0.067 0.070 0.073 0.073 0.076 0.086 0.086 0.089 0.094 0.094 0.096 0.100 0.102 0.104 0.104 0.106 0.106 0.110 0.111 0.116 0.120 0.128 52 52 51 50 49 49 48 44 44 43 42 42 41 39 38 37 37 36 36 35 34 32 31 30 0.024 0.030 0.036 0.048 0.060 0.030 0.036 0.048 0.060 0.075 0.105 0.030 0.036 0.048 0.060 0.75 0.105 0.128 to 250 0.030 0.036 0.048 0.064 0.064 0.064 0.067 0.070 0.086 0.086 0.086 0.089 0.089 0.094 0.104 0.104 0.104 0.106 0.110 0.111 52 52 52 51 50 44 44 44 43 43 42 37 37 37 36 35 34 Drill Size Screw Size Metal Thickness Hole Size Drill Size Screw Size Metal Thickness Hole Size Drill Size 0.125 0.135 0.164 0.024 0.030 0.036 0.048 0.060 0.075 0.105 0.125 0.135 0.164 0.030 0.036 0.048 0.060 0.075 0.105 0.125 0.135 0.164 0.187 0.194 0.170 0.170 0.173 0.166 0.166 0.166 0.170 0.177 0.182 0.185 0.196 0.196 0.201 0.194a 0.194a 0.194a 0.199a 0.204a 0.209 0.228 0.228 0.234 0.234 0.234 18 18 17 19 19 19 18 16 14 13 9 9 7 10a 10a 10a 8a 6a 4 1 1 15⁄ 64 15⁄ 64 15⁄ 64 0.164 0.200 to 0.375 0.048 0.060 0.075 0.105 0.125 0.135 0.164 0.200 to 0.375 0.060 0.075 0.105 0.125 0.135 0.164 0.187 0.194 0.200 to 0.375 0.159 21 0.166 19 0.161 0.166 0.173 0.180 0.182 0.182 0.189 20 19 17 15 14 14 12 0.196 9 0.199 0.201 0.204 0.209 0.209 0.213 0.213 0.221 8 7 6 4 4 3 3 2 228 1 In Steel, Stainless Steel, Monel Metal, and Brass Sheet Metal 2 4 6 2 4 6 7 120 31 0.113 0.113 0.116 33 33 32 7 8 10 0.018 0.024 0.030 0.036 0.048 0.060 0.075 0.105 0.024 0.030 0.036 0.048 0.060 0.075 0.105 0.125 0.135 0.024 0.030 0.036 0.048 0.060 0.075 0.105 0.116 0.116 0.116 0.116 0.120 0.128 0.136 0.140 0.125 0.125 0.125 0.128 0.136 0.140 0.150 0.150 0.152 0.144 0.144 0.147 0.152a 0.152a 0.157 0.161 32 32 32 32 31 30 29 28 1⁄ 8 1⁄ 8 1⁄ 8 30 29 28 25 25 24 27 27 26 24a 24a 22 20 In Aluminum Alloy Sheet Metal 0.060 0.120 31 0.075 0.128 30 0.105 0.136 29 7 0.128 to 0.136 29 0.250 0.030 0.116 32 0.036 0.120 31 0.048 0.128 30 0.060 0.136 29 0.075 0.140 28 0.105 0.147 26 8 0.125 0.147 26 0.135 0.149 25 0.162 to 0.152 24 0.375 0.036 0.144 27 0.048 0.144 27 0.060 0.144 27 0.075 0.147 26 10 0.105 0.147 26 0.125 0.154 23 0.135 0.154 23 10 12 1⁄ 4 10 12 1⁄ 4 a For Types B and BP only; for Type AB see concluded Table 12b following. Since conditions differ widely, it may be necessary to vary the hole size to suit a particular application. Hole sizes for metal thicknesses above 0.075 inch are for Types B and BP only. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1650 SELF-THREADING SCREWS Table 12b. Supplementary Data for Types AB Thread Forming Screws in Steel, Stainless Steel, Monel Metal, and Brass Sheet Metal Screw Size Metal Thickness Hole Size 10 0.018 0.144 27 10 0.048 0.149 25 10 0.060 0.154 23 … … … … Drill Size Screw Size Metal Thickness Hole Size Drill Size Screw Size Metal Thickness Hole Size Drill Size 0.048 0.205 5 0.060 0.228 1 0.075 0.232 5.9 mm … … … In Steel, Stainless Steel, Monel Metal, and Brass Sheet Metal 1⁄ 4 1⁄ 4 1⁄ 4 1⁄ 4 0.018 0.196 9 0.024 0.196 9 0.030 0.196 9 1⁄ 4 1⁄ 4 1⁄ 4 0.036 0.196 9 … All dimensions are in inches except numbered screw and drill sizes. Table 13. Approximate Hole Sizes for Types D, F, G, and T Steel Thread Cutting Screws in Sheet Metals Steel Screw Size 2–56 3–48 4–40 5–40 6–32 8–32 Thickness 0.050 0.060 0.083 0.109 0.125 0.140 0.050 0.060 0.083 0.109 0.125 0.140 0.187 0.050 0.060 0.083 0.109 0.125 0.140 0.187 0.050 0.060 0.083 0.109 0.125 0.140 0.187 0.250 0.050 0.060 0.083 0.109 0.125 0.140 0.187 0.250 0.050 0.060 0.083 0.109 0.125 0.140 Hole Size 0.073 0.073 0.073 0.073 0.076 0.076 0.081 0.081 0.082 0.086 0.086 0.086 0.089 0.089 0.089 0.094 0.096 0.098 0.098 0.102 0.106 0.106 0.106 0.106 0.109 0.110 0.116 0.116 0.110 0.113 0.116 0.116 0.116 0.120 0.125 0.125 0.136 0.140 0.140 0.144 0.144 0.147 Drill Size 49 49 49 49 48 48 46 46 45 44 44 44 43 43 43 42 41 40 40 38 36 36 36 36 7⁄ 64 35 32 32 35 33 32 32 32 31 1⁄ 8 1⁄ 8 29 28 28 27 27 26 Aluminum Alloy Hole Drill Size Size 0.070 50 0.073 49 0.073 49 0.073 49 0.073 49 0.073 49 5⁄ 0.078 64 0.081 46 0.082 45 0.082 45 0.082 45 0.086 44 0.086 44 0.089 43 0.089 43 0.089 43 0.094 42 0.094 42 3⁄ 0.094 32 0.098 40 0.102 38 0.102 38 0.104 37 0.104 37 0.106 36 0.106 36 0.110 35 0.113 33 7⁄ 0.109 64 7⁄ 0.109 64 0.111 34 0.113 33 0.116 32 0.116 32 0.120 31 1⁄ 0.125 8 0.136 29 0.136 29 0.136 29 0.140 28 0.140 28 0.144 27 Steel Screw Size 8–32 10–24 10–32 12–24 1⁄ –20 4 Thickness 0.187 0.250 0.312 0.050 0.060 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.050 0.060 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.060 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 Hole Size 0.150 0.150 0.150 0.152 0.154 0.161 0.161 0.166 0.170 0.173 0.173 0.173 0.173 0.159 0.166 0.166 0.170 0.170 0.170 0.177 0.177 0.177 0.177 0.180 0.182 0.188 0.191 0.191 0.199 0.199 0.199 0.199 0.199 0.213 0.219 0.221 0.221 0.228 0.228 0.228 0.228 0.228 Drill Size 25 25 25 24 23 20 20 19 18 17 17 17 17 21 19 19 18 18 18 16 16 16 16 15 14 3⁄ 16 11 11 8 8 8 8 8 3 7⁄ 32 2 2 1 1 1 1 1 Copyright 2004, Industrial Press, Inc., New York, NY Aluminum Alloy Hole Drill Size Size 0.147 26 0.150 25 0.150 25 0.150 25 0.152 24 0.154 23 0.157 22 0.159 21 0.161 20 0.166 19 11⁄ 0.172 64 0.173 17 0.173 17 0.161 20 0.161 20 0.161 20 0.166 19 0.166 19 0.166 19 11⁄ 0.172 64 0.177 16 0.177 16 0.177 16 0.177 16 0.180 15 0.182 14 0.185 13 3⁄ 0.188 16 0.191 11 0.199 8 0.199 8 0.199 8 0.199 8 0.206 5 0.209 4 0.213 3 0.213 3 0.221 2 0.228 1 0.228 1 0.228 1 0.228 1 Machinery's Handbook 27th Edition SELF-THREADING SCREWS 1651 Table 13. (Continued) Approximate Hole Sizes for Types D, F, G, and T Steel Thread Cutting Screws in Sheet Metals Steel Screw Size 1⁄ –28 4 5⁄ –18 16 5⁄ –24 16 Thickness 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.109 0.125 0.140 Hole Size 0.221 0.228 0.228 0.234 0.234 0.234 0.234 0.234 0.234 0.277 0.277 0.281 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 Drill Size 2 1 1 A 15⁄ 64 15⁄ 64 15⁄ 64 15⁄ 64 15⁄ 64 J J 9⁄ 32 L L L L L L L L Aluminum Alloy Hole Drill Size Size 7⁄ 0.219 32 0.221 2 0.221 2 0.221 2 0.228 1 15⁄ 0.234 64 15⁄ 0.234 64 15 ⁄64 0.234 15⁄ 0.234 64 0.266 H 0.272 I 0.272 I 0.281 K 0.290 L 0.290 L 0.290 L 0.290 L 0.281 K 9 ⁄32 0.281 9⁄ 0.281 32 Steel Screw Size 5⁄ –24 16 3⁄ –16 8 3⁄ –24 8 Thickness 0.187 0.250 0.312 0.375 0.500 Hole Size 0.295 0.295 0.295 0.295 0.295 Drill Size M M M M M 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.125 0.140 0.187 0.250 0.312 0.375 0.500 … 0.339 0.339 0.348 0.358 0.358 0.358 0.358 0.348 0.348 0.358 0.358 0.358 0.358 0.358 … R R S T T T T S S T T T T T … Aluminum Alloy Hole Drill Size Size 0.290 L 0.295 M 0.295 M 0.295 M 0.295 M 0.328 0.332 0.339 0.348 0.348 0.348 0.348 0.344 0.344 0.348 0.358 0.358 0.358 0.358 … 21⁄ 64 Q R S S S S 11⁄ 32 11⁄ 32 S T T T T … All dimensions are in inches except numbered drill and screw sizes. It may be necessary to vary the hole size to suit a particular application. Table 14. Approximate Hole Sizes for Types D, F, G, and T Steel Thread Cutting Screws in Cast Metals and Plastics Screw Size 2–56 3–48 4–40 5–40 Thickness Cast Iron Hole Drill Size Size Zinc and Aluminuma Hole Drill Size Size 0.050 0.076 48 0.073 49 0.083 0.113 33 0.106 36 0.060 0.076 48 0.073 49 0.109 0.113 33 0.110 35 0.083 0.076 48 0.076 48 0.125 0.116 32 0.110 35 0.109 0.078 5⁄ 64 0.076 48 0.140 0.116 32 0.110 35 0.125 0.078 5⁄ 64 0.076 48 0.187 0.116 32 0.111 34 0.140 0.078 5⁄ 64 0.076 48 0.250 0.116 32 0.113 33 0.050 0.089 43 0.082 45 0.050 0.120 31 0.116 32 0.060 0.089 43 0.082 45 0.060 0.120 31 0.120 31 0.083 0.089 43 0.082 45 0.083 0.125 1⁄ 8 0.120 31 0.109 0.089 43 0.086 44 0.109 0.125 1⁄ 8 0.120 31 0.125 0.089 43 0.089 43 0.125 0.125 1⁄ 8 0.120 31 0.140 0.094 42 0.089 43 0.140 0.125 1⁄ 8 0.120 31 0.187 0.094 42 0.089 43 0.187 0.128 30 0.120 31 0.050 0.100 39 0.090 41 0.250 0.128 30 0.120 31 0.060 0.100 39 0.096 41 0.050 0.147 26 0.144 27 0.083 0.102 38 0.096 41 0.060 0.150 25 0.144 27 0.109 0.102 38 0.096 41 0.083 0.150 25 0.144 27 0.125 0.102 38 0.100 39 0.109 0.150 25 0.144 27 0.140 0.102 38 0.100 39 0.125 0.150 25 0.147 26 0.187 0.104 37 0.100 39 0.140 0.150 25 0.147 26 0.050 0.111 34 0.106 36 0.187 0.154 23 0.147 26 0.060 0.111 34 0.106 36 0.250 0.154 23 0.150 25 0.312 0.154 23 0.150 25 Screw Size 5–40 6–32 8–32 Thickness Cast Iron Hole Drill Size Size Copyright 2004, Industrial Press, Inc., New York, NY Zinc and Aluminuma Hole Drill Size Size Machinery's Handbook 27th Edition 1652 SELF-THREADING SCREWS Table 14. (Continued) Approximate Hole Sizes for Types D, F, G, and T Steel Thread Cutting Screws in Cast Metals and Plastics Screw Size 10–24 10–32 12–24 1⁄ –20 4 Thickness 0.050 0.060 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 Cast Iron Hole Drill Size Size 0.170 18 0.170 18 11⁄ 0.172 64 0.173 17 0.173 17 0.173 17 0.177 16 0.177 16 0.177 16 0.177 16 Zinc and Aluminuma Hole Drill Size Size 0.161 20 0.166 19 0.166 19 0.166 19 0.166 19 0.166 19 0.170 18 0.170 18 11⁄ 0.172 64 11⁄ 0.172 64 0.050 0.060 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.060 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.173 0.173 0.177 0.177 0.177 0.177 0.180 0.180 0.180 0.180 0.196 0.199 0.199 0.199 0.199 0.203 0.204 0.204 0.204 0.204 17 17 16 16 16 16 15 15 15 15 9 8 8 8 8 13⁄ 64 6 6 6 6 0.170 0.170 0.172 0.172 0.172 0.172 0.172 0.173 0.173 0.177 0.189 0.191 0.191 0.191 0.194 0.194 0.196 0.196 0.199 0.199 18 18 11⁄ 64 11⁄ 64 11⁄ 64 11⁄ 64 11⁄ 64 17 17 16 12 11 11 11 10 10 9 9 8 8 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.228 0.228 0.228 0.228 0.234 0.234 0.234 0.234 0.234 1 1 1 1 15⁄ 64 15⁄ 64 15⁄ 64 15⁄ 64 15⁄ 64 0.219 0.219 0.221 0.221 0.221 0.228 0.228 0.228 0.228 7⁄ 32 7⁄ 32 Screw Size 1⁄ –28 4 5⁄ –18 16 5⁄ –24 16 3⁄ –16 8 2 2 2 1 1 1 1 3⁄ –24 8 Thickness 0.083 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 Cast Iron Hole Drill Size Size 0.234 A 15⁄ 0.234 64 15⁄ 0.234 64 15⁄ 0.234 64 0.238 B 0.238 B 0.238 B 0.238 B 0.238 B 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.290 0.290 0.290 0.295 0.295 0.295 0.295 0.295 L L L M M M M M Zinc and Aluminuma Hole Drill Size Size 0.228 1 0.228 1 0.228 1 0.228 1 0.228 1 0.234 A 0.234 A 15⁄ 0.234 64 15⁄ 0.234 64 0.277 J 0.281 K 0.281 K 9⁄ 0.281 32 9⁄ 0.281 32 0.290 L 0.290 L 0.290 L 0.109 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.125 0.140 0.187 0.250 0.312 0.375 0.295 0.295 0.295 0.302 0.302 0.302 0.302 0.302 0.348 0.348 0.348 0.348 0.348 0.348 M M M N N N N N S S S S S S 0.290 0.290 0.290 0.290 0.290 0.295 0.295 0.295 0.339 0.339 0.339 0.344 0.344 0.348 L L L L L M M M R R R 11⁄ 32 11⁄ 32 S 0.500 0.348 S 0.348 S 0.125 0.140 0.187 0.250 0.312 0.375 0.500 0.358 0.358 0.358 0.358 0.358 0.358 0.358 T T T T T T T 0.348 0.348 0.348 0.358 0.358 0.358 0.358 S S S T T T T a Die Castings Phenol Formaldehydea Depth of Penetration Min Max Screw Size Hole Size Drill Size 2–56 3–48 4–40 5–40 6–32 8–32 10–24 10–32 1⁄ –20 4 0.078 0.089 0.098 0.113 0.116 0.144 0.161 0.166 0.228 5⁄ 64 43 40 33 32 27 20 19 1 0.219 0.219 0.250 0.250 0.250 0.312 0.375 0.375 0.375 0.375 0.375 0.312 0.438 0.312 0.500 0.500 0.500 0.625 Hole Size 0.076 0.086 0.093 0.110 0.116 0.144 0.161 0.166 0.228 Cellulose Acetate, Cellulose Nitrate, Acrylic Resin, and Styrene Resina Depth of Penetration Drill Size Min Max 48 44 42 35 32 27 20 19 1 0.219 0.219 0.250 0.250 0.250 0.312 0.375 0.375 0.375 a Plastics For footnotes see Table 13. Copyright 2004, Industrial Press, Inc., New York, NY 0.375 0.375 0.312 0.438 0.312 0.500 0.500 0.500 1.000 Machinery's Handbook 27th Edition SELF-THREADING SCREWS 1653 Table 15. Approximate Hole Sizes for Types BF and BT Steel Thread Cutting Screws in Cast Metals In Die Cast Zinc and Aluminum Screw Size 2 3 4 5 6 8 Thickness Hole Size Drill Size 0.060 0.083 0.109 0.125 0.140 0.073 0.073 0.076 0.076 0.076 49 49 48 48 48 0.060 0.086 0.083 0.109 0.125 0.140 0.188 0.109 0.125 0.140 0.188 0.250 0.109 0.125 0.140 0.188 0.250 0.125 0.140 0.188 0.250 Screw Size Thickness Hole Size Drill Size 0.125 0.140 0.188 0.250 0.312 0.166 0.166 0.166 0.170 0.172 19 19 19 18 11⁄ 64 44 0.375 0.172 11⁄ 64 0.086 0.086 0.086 0.089 0.089 0.098 0.100 0.100 0.100 0.102 0.111 0.111 0.113 0.113 0.116 0.120 0.120 0.120 0.125 44 44 44 43 43 40 39 39 39 38 34 34 33 33 32 31 31 31 0.191 0.191 0.191 0.196 0.196 0.196 0.221 0.221 0.221 0.228 0.228 0.228 0.281 0.281 0.281 0.281 0.290 0.290 0.344 11 11 11 9 9 9 2 2 2 1 1 1 K K K K L L 1⁄ 8 0.125 0.140 0.188 0.250 0.312 0.375 0.125 0.140 0.188 0.250 0.312 0.375 0.125 0.140 0.188 0.250 0.312 0.375 0.125 11⁄ 32 0.312 0.125 1⁄ 8 0.140 0.344 11⁄ 32 0.125 0.149 25 0.188 0.344 11⁄ 32 0.140 0.149 25 0.250 0.344 11⁄ 32 0.188 0.250 0.312 0.149 0.152 0.152 25 24 24 0.312 0.375 … 0.348 0.348 … S S … 10 12 1⁄ 4 5⁄ 16 3⁄ 8 All dimensions are in inches except numbered drill and screw sizes. It may be necessary to vary the hole size to suit a particular application. Table 16. Approximate Hole Size for Types BF and BT Steel Thread Cutting Screws in Plastics Phenol Formaldehyde Hole Size Drill Size 2 0.078 3 4 Cellulose Acetate, Cellulose Nitrate, Acrylic Resin and Styrene Resin Depth of Penetration Depth of Penetration Min Max Hole Size Drill Size Min Max 5⁄ 64 0.094 0.250 0.076 48 0.094 0.250 0.089 43 0.125 0.312 0.089 43 0.125 0.312 0.104 37 0.125 0.312 0.100 39 0.125 0.312 5 0.116 32 0.188 0.375 0.113 33 0.188 0.375 6 0.125 1⁄ 8 0.188 0.375 0.120 31 0.188 0.375 Screw Size 8 0.147 26 0.250 0.500 0.144 27 0.250 0.500 10 0.170 18 0.312 0.625 0.166 19 0.312 0.625 12 0.194 10 0.375 0.625 0.189 12 0.375 0.625 1⁄ 4 0.228 1 0.375 0.750 0.221 2 0.375 0.750 For footnotes see above table. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1654 THREAD INSERTS Table 17. Approximate Hole Sizes for Type U Hardened Steel Metallic Drive Screws Screw Size Hole Size Drill Size In Ferrous and Non-Ferrous Castings, Sheet Metals, Plastics, Plywood (Resin-Impregnated) and Fiber Screw Hole Drill Screw Size Size Size Size Hole Size Drill Size 00 0 2 4 .052 .067 .086 .104 55 51 44 37 .191 .221 .295 .358 11 2 M T 6 7 8 10 .120 .136 .144 .161 31 29 27 20 12 14 5⁄ 16 3⁄ 8 All dimensions are in inches except whole number screw and drill sizes and letter drill sizes. Table 18. ANSI Standard Torsional Strength Requirements for Tapping Screws ANSI B18.6.4-1981 (R1991) Nom. Screw Size 2 3 4 5 6 7 8 10 12 14 Type A 4 9 12 18 24 30 39 48 83 125 Types AB,B,BF, BP,andBT 4 9 13 18 24 30 39 56 88 … Types C, D, F, G, and T Coarse Fine Thread Thread 5 6 9 10 13 15 18 20 23 27 … … 42 47 56 74 93 108 … … NomScrew Size 1⁄ 4 16 18 5⁄ 16 20 24 3⁄ 8 7⁄ 16 1⁄ 2 … Type A … 152 196 … 250 492 … … … … Types AB, B, BF, BP, and BT 142 … … 290 … … 590 620 1020 … Types C, D, F, G, and T Coarse Fine Thread Thread 140 179 … … … … 306 370 … … … … 560 710 700 820 1075 1285 … … Torsional strength data are in pound-inches. Self-tapping Thread Inserts.—Self-tapping screw thread inserts are essentially hard bushings with internal and external threads. The internal threads conform to Unified and American standard classes 2B and 3B, depending on the type of insert used. The external thread has cutting edges on the end that provide the self-tapping feature. These inserts may be used in magnesium, aluminum, cast iron, zinc, plastics, and other materials. Self-tapping inserts are made of case-hardened carbon steel, stainless steel, and brass, the brass type being designed specifically for installation in wood. Screw Thread Inserts.—Screw thread inserts are helically formed coils of diamondshaped stainless steel or phosphor bronze wire that screw into a threaded hole to form a mating internal thread for a screw or stud. These inserts provide a convenient means of repairing stripped-out threads and are also used to provide stronger threads in soft materials such as aluminum, zinc die castings, wood, magnesium, etc. than can be obtained by direct tapping of the base metal involved. According to the Heli-Coil Corp., conventional design practice in specifying boss diameters or edge distances can usually be applied since the major diameter of a hole tapped to receive a thread insert is not much larger than the major diameter of thread the insert provides. Screw thread inserts are available in thread sizes from 4–40 to 11⁄2–6 inch National and Unified Coarse Thread Series and in 6–40 to 11⁄2–12 sizes in the fine-thread series. When used in conjunction with appropriate taps and gages, screw thread inserts will meet requirements of 2, 2B, 3, and 3B thread classes. ANSI Standard Metric Thread Forming and Thread Cutting Tapping Screws.— Table 1 shows the various types of metric thread forming and thread cutting screw threads covered by the standard ANSI/ASME B18.6.5M-1986. The designations of the American National Standards Institute are shown. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition METRIC SELF-THREADING SCREWS 1655 Table 1. ANSI Standard Threads and Points for Metric Thread Forming and Thread Cutting Tapping Screws ANSI/ASME B18.6.5M-1986 DETAIL OF THREAD FORM TYPE BF DETAIL OF THREAD FORM TYPE BT TYPE F TYPE D TYPE T See Tables 3 and 4 for thread data. Thread Forming Tapping Screws: These types are generally for application in materials where large internal stresses are permissible or desirable, to increase resistance to loosening. These screws have the following descriptions and applications: Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1656 METRIC SELF-THREADING SCREWS Type AB: Spaced thread screw with gimlet point primarily intended for use in thin metal, resin impregnated plywood, and asbestos compositions. Type B: Spaced thread screw with a blunt point that has tapered entering threads with unfinished crests and same pitches as Type AB. Used for thin metal, nonferrous castings, resin impregnated plywood, certain resilient plastics, and asbestos compositions. Thread Cutting Tapping Screws: These screws are generally for application in materials where disruptive internal stresses are undesirable or where excessive driving torques are encountered with thread forming tapping screws. These screws have the following descriptions and applications: Types BF and BT: Spaced threads with blunt point and tapered entering threads having unfinished crests, as on Type B, with one or more cutting edges or chip cavities, intended for use in plastics, asbestos compositions, and other similar materials. Types D, F, and T: Tapping screws with threads of machine screw diameter-pitch combinations (metric coarse thread series) approximating a 60 degree basic thread form (not necessarily conforming to any standard thread profile) with a blunt point and tapered entering threads with unfinished crests and having one or more cutting edges and chip cavities, intended for use in materials such as aluminum, zinc, and lead die castings; steel sheets and shapes; cast iron; brass; and plastics. ANSI Standard Head Types for Metric Thread Forming and Cutting Tapping Screws.—The head types covered by ANSI/ASME B18.6.5M-1986 include those commonly applicable to metric tapping screws and are described as follows: Flat Countersunk Head: The flat countersunk head has a flat top surface and a conical bearing surface with a head angle of 90 to 92 degrees. Oval Countersunk Head: The oval countersunk head has a rounded top surface and a conical bearing surface with a head angle of 90 to 92 degrees. Pan Head: The slotted pan head has a flat top surface rounding into cylindrical sides and a flat bearing surface. The recessed pan head has a rounded top surface blending into cylindrical sides and a flat bearing surface. Hex Head: The hex head has a flat or indented top surface, six flat sides, and a flat bearing surface. Hex Flange Head: The hex flange head has a flat or indented top surface and six flat sides formed integrally with a frustroconical or slightly rounded (convex) flange that projects beyond the sides and provides a flat bearing surface. Method of Designation.—Metric tapping screws are designated with the following data, preferably in the sequence shown: Nominal size; thread pitch; nominal length; thread and point type; product name, including head style and driving provision; material; and protective finish, if required. Examples: 6.3 × 1.8 × 30 Type AB, Slotted Pan Head Tapping Screw, Steel, Zinc Plated 6 × 1 × 20 Type T, Type 1A Cross Recessed Pan Head Tapping Screw, Corrosion Resistant Steel 4.2 × 1.4 × 13 Type BF, Type 1 Cross Recessed Oval Countersunk Head Tapping Screw, Steel, Chromium Plated 10 × 1.5 × 40 Type D, Hex Flange Head Tapping Screw, Steel Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition METRIC SELF-THREADING SCREWS 1657 Table 2. Recommended Nominal Screw Lengths for Metric Tapping Screws ANSI/ASME B18.6.5M-1986 Nominal Screw Size for Types AB, B, BF, and BT 2.2 - 2.9 Nominal Screw Length 2 2.5 4 PH PH 5 PH PH 6 A 3.5 4.2 4.8 5.5 6.3 8 9.5 - 6 8 10 Nominal Screw Size for Types D, F, and T 3 3.5 4 5 A PH 8 A A A PH PH 10 A A A A A 13 A A A A A A A PH A A A A A A A PH 20 A A A A A A 25 A A A A A A A 30 A A A A A 35 A A A A A A A 16 PH 40 PH A A 45 A A 50 A A 55 A 60 A Table 3. ANSI Standard Thread and Point Dimensions for Types AB and B Metric Thread Forming Tapping Screws ANSI/ASME B18.6.5M-1986 D1 D2 D3 Y L Z Point Taper Length Type Bc Min. Practical Nominal Screw Lengthd Basic Screw Diameter Basic Thread Pitch Refe Refe Max Min Max Min Max Min Max 2.2 × 0.8 2.184 0.79 2.24 2.10 1.63 1.52 1.47 1.37 1.6 1.2 2.0 4 6 4 5 2.9 × 1 2.845 1.06 2.90 2.76 2.18 2.08 2.01 1.88 2.1 1.6 2.6 6 7 5 7 3.5 × 1.3 3.505 1.27 3.53 3.35 2.64 2.51 2.41 2.26 2.5 1.9 3.2 7 9 6 8 4.2 × 1.4 4.166 1.41 4.22 4.04 3.10 2.95 2.84 2.69 2.8 2.1 3.7 8 10 7 10 4.8 × 1.6 4.826 1.59 4.80 4.62 3.58 3.43 3.30 3.12 3.2 2.4 4.3 9 12 8 11 5.5 × 1.8 5.486 1.81 5.46 5.28 4.17 3.99 3.86 3.68 3.6 2.7 5.0 11 14 9 12 6.3 × 1.8 6.350 1.81 6.25 6.03 4.88 4.70 4.55 4.34 3.6 2.7 6.0 12 16 10 13 8 × 2.1 7.938 2.12 8.00 7.78 6.20 5.99 5.84 5.64 4.2 3.2 7.5 16 20 12 17 9.5 × 2.1 9.525 2.12 9.65 9.43 7.85 7.59 7.44 7.24 4.2 3.2 8.0 19 24 14 19 Thread Major Diameter Thread Minor Diameter Point Diameterb Min Point Length Factor TypeAB Reff Type AB Type B Note 7 Note 8 Note 7 Note 8 Nominal Screw Size and Thread Pitcha a The body diameter (unthreaded portion) is not less than the minimum minor diameter nor greater than the maximum major diameter of the thread. b The tabulated values shall apply to screw blanks prior to roll threading. c The tabulated maximum limits are equal to approximately two times the thread pitch. d Lengths shown are theoretical minimums and are intended to assist the user in the selection of appropriate short screw lengths. Refer to Table 2 for recommended diameter-length combinations. e Basic screw diameter and basic thread pitch shall be used for calculation purposes wherever these factors appear in formulations for dimensions. f The minimum effective grip length on Type AB tapping screws shall be determined by subtracting the point length factor from the minimum screw length. All dimensions are in millimeters. See Table 1 for thread diagrams. 7 Pan, hex, and hex flange heads. 8 Flat and oval countersunk heads. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1658 METRIC SELF-THREADING SCREWS Table 4. ANSI Standard Thread and Point Dimensions for Types BF, BT, D, F, and T Metric Thread Cutting Tapping Screws ANSI/ASME B18.6.5M-1986 Types BF and BT D1 D2 D3 Y L Minimal Practical Nominal Screw Lengthc Point Diametera Point Taper Length Type Bb Basic Screw Diameter Basic Thread Pitch Refd Refd Max Min Max Min Max Min Max 2.2 × 0.8 2.184 0.79 2.24 2.10 1.63 1.52 1.47 1.37 1.6 2.9 × 1 2.845 1.06 2.90 2.76 2.18 2.08 2.01 1.88 2.1 3.5 × 1.3 3.505 1.27 3.53 3.35 2.64 2.51 2.41 2.26 4.2 × 1.4 4.166 1.41 4.22 4.04 3.10 2.95 2.84 4.8 × 1.6 4.826 1.59 4.80 4.62 3.58 3.43 3.30 5.5 × 1.8 5.486 1.81 5.46 5.28 4.17 3.99 3.86 6.3 × 1.8 6.350 1.81 6.25 6.03 4.88 4.70 8 × 2.1 7.938 2.12 8.00 7.78 6.20 9.5 × 2.1 9.525 2.12 9.65 9.43 7.85 Nominal Screw Size and Thread Pitch Thread Major Diameter Thread Minor Diameter Min Pan, Hex and Hex Flange Heads Flat and Oval Csunk Heads 1.2 4 5 1.6 5 7 2.5 1.9 6 8 2.69 2.8 2.1 7 10 3.12 3.2 2.4 8 11 3.68 3.6 2.7 9 12 4.55 4.34 3.6 2.7 10 13 5.99 5.84 5.64 4.2 3.2 12 17 7.59 7.44 7.24 4.2 3.2 14 19 a The tabulated values apply to screw blanks prior to roll threading. b The tabulated maximum limits are equal to approximately two times the thread pitch. c Lengths shown are theoretical minimums and are intended to assist in the selection of appropriate short screw lengths. See Table 2 for recommended length-diameter combinations. For Types D, F, and T, shorter screws are available with the point length reduced to the limits tabulated for short screws. d Basic screw diameter and basic thread pitch are used for calculation purposes whenever these factors appear in formulations for dimensions. Types D, F, T D1 Nominal Screw Size and Thread Pitch D3 Thread Major Diameter DS Y L Point Taper Length Minimum Practical Nominal Screw Lengthc For Short Screws For Long Screwsb Flat and Oval Csunk Heads 5 Max Min Max Min Min Max Min Max Min Pan, Hex and Hex Flange Heads 2 × 0.4 2.00 1.88 1.45 1.39 1.65 1.4 1.0 1.8 1.4 4 2.5 × 0.45 2.50 2.37 1.88 1.82 2.12 1.6 1.1 2.0 1.6 4 6 3 × 0.5 3.00 2.87 2.32 2.26 2.58 1.8 1.3 2.3 1.8 5 6 3.5 × 0.6 3.50 3.35 2.68 2.60 3.00 2.1 1.5 2.7 2.1 5 8 4 × 0.7 4.00 3.83 3.07 2.97 3.43 2.5 1.8 3.2 2.5 6 9 5 × 0.8 5.00 4.82 3.94 3.84 4.36 2.8 2.0 3.6 2.8 7 10 Point Diametera Body Diametera 6×1 6.00 5.79 4.69 4.55 5.21 3.5 2.5 4.5 3.5 9 12 8 × 1.25 8.00 7.76 6.40 6.24 7.04 4.4 3.1 5.6 4.4 11 16 10 × 1.5 10.00 9.73 8.08 7.88 8.86 5.3 3.8 6.8 5.3 13 18 a Minimum limits for body diameter (unthreaded portion) are tabulated for convenient reference. For Types BF and BT, the body diameter is not less than the minimum minor diameter nor greater than the maximum major diameter of the thread. b Long screws are screws of nominal lengths equal to or longer than those listed under L. All dimensions are in millimeters. See Table 1 for thread diagrams. Material and Heat Treatment.—Tapping screws are normally fabricated from carbon steel and are suitably processed to meet the performance and test requirements outlined in the standard, B18.6.5M. Tapping screws may also be made from corrosion resistant steel, Monel, brass, and aluminum alloys. The materials, properties, and performance characteristics applicable to such screws should be mutually agreed upon between the manufacturer and the purchaser. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition METRIC SELF-THREADING SCREWS 1659 Table 5. Clearance Holes for Metric Tapping Screws ANSI/ASME B18.6.5M-1986 Appendix Nominal Screw Size and Thread Pitch 2.2 ×0.8 2.9 ×1 3.5 ×1.3 4.2 ×1.4 4.8 ×1.6 5.5 ×1.8 6.3×1.8 8 ×2.1 9.5 ×2.1 Basic Clearance Hole Diametera Normal Clearance Close Loose (Preferred)b Clearanceb Clearanceb Types AB, B, BF, and BT 2.40 2.60 2.80 3.10 3.30 3.50 3.70 3.90 4.20 4.50 4.70 5.00 5.10 5.30 5.60 5.90 6.10 6.50 6.70 6.90 7.30 8.40 9.00 10.00 10.00 10.50 11.50 Nominal Screw Size and Thread Pitch 2 ×0.4 2.5 ×0.45 3 ×0.5 3.5 ×0.6 4 ×0.7 5 ×0.8 6 ×1 8 ×1.25 10 ×1.5 Basic Clearance Hole Diametera Normal Clearance Close Loose (Preferred)b Clearanceb Clearanceb Types D, F, and T 2.20 2.40 2.60 2.70 2.90 3.10 3.20 3.40 3.60 3.70 3.90 4.20 4.30 4.50 4.80 5.30 5.50 5.80 6.40 6.60 7.00 8.40 9.00 10.00 10.50 11.00 12.00 a The values given in this table are minimum limits. The recommended plus tolerances are as follows: for clearance hole diameters over 1.70 to and including 5.80 mm, plus 0.12, 0.20, and 0.30 mm for close, normal, and loose clearances, respectively; over 5.80 to and including 14.50 mm, plus 0.18, 0.30, and 0.45 mm for close, normal, and loose clearances, respectively. b Normal clearance hole sizes are preferred. Close clearance hole sizes are for situations such as critical alignment of assembled components, wall thickness, or other limitations that necessitate the use of a minimal hole. Countersinking or counterboring at the fastener entry side may be necessary for the proper seating of the head. Loose clearance hole sizes are for applications where maximum adjustment capability between the components being assembled is necessary. All dimensions are in millimeters. Approximate Installation Hole Sizes for Metric Tapping Screws.—The approximate hole sizes given in Tables 7 through 9 provide general guidance in selecting holes for installing the respective types of metric thread forming and thread cutting tapping screws in various commonly used materials. Types AB, B, BF, and BT metric tapping screws are covered in these tables; hole sizes for Types D, F, and T metric thread cutting tapping screws are still under development. Table 6. Approximate Pierced or Extruded Hole Sizes for Steel Types AB and B Metric Thread Forming Tapping Screws Nominal Screw Size andThread Pitch 2.9 × 1 3.5 × 1.3 2.9 × 1 3.5 × 1.3 Metal Thickness Nominal Nominal Screw Size Screw Size andThread andThread Metal Hole Hole Pitch Pitch Thickness Size Size In Steel, Stainless Steel, Monel, and Brass Sheet Metal 0.38 0.46 0.61 0.76 0.91 0.38 0.46 0.61 0.76 0.91 2.18 2.18 2.49 2.49 2.49 2.82 2.82 2.82 2.82 2.82 0.61 0.76 0.91 1.22 0.61 0.76 2.18 2.18 2.18 2.18 2.82 2.82 0.46 0.61 0.76 0.91 1.22 0.46 0.61 4.8 × 1.6 0.76 0.91 1.22 In Aluminum Alloy 0.91 3.5 × 1.3 1.22 0.61 0.76 4.2 × 1.4 0.91 1.22 4.2 × 1.4 3.45 3.45 3.45 3.45 3.45 3.99 3.99 3.99 3.99 3.99 2.82 2.82 3.45 3.45 3.45 3.45 Metal Thickness Hole Size 0.61 0.76 0.91 1.22 … 0.76 0.91 1.22 … … 4.70 4.70 4.70 4.70 … 5.31 5.31 5.31 … … 0.61 0.76 0.91 1.22 … … 3.99 3.99 3.99 3.99 … … 5.5 × 1.8 6.3 × 1.8 4.8 × 1.6 All dimensions are in millimeters. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1660 METRIC SELF-THREADING SCREWS Table 7. Approximate Drilled or Clean-Punched Hole Sizes for Steel Type AB Metric Thread Forming Tapping Screws in Sheet Metal Nominal Screw Size and Thread Pitch Nominal Screw Size and Thread Pitch Metal Thickness Hole Size 0.38 1.63 52 0.61 2.69 36 0.46 1.63 52 0.76 2.69 36 0.61 1.70 51 0.91 2.79 0.76 1.78 50 1.22 0.91 1.85 49 1.22 1.85 49 1.52 1.93 48 Drill Sizea Metal Thickness Nominal Screw Size and Thread Pitch Metal Thickness Hole Size Drill Sizea 1.22 3.78 25 1.52 3.91 23 35 1.90 3.99 22 2.82 34 0.46 … … 1.52 2.95 32 0.61 4.22 19 1.90 3.05 31 0.76 4.22 19 0.46 … … 0.91 4.22 19 Hole Size Drill Sizea In Steel, Stainless Steel, Monel, and Brass Sheet Metal 2.2 × 0.8 2.9 × 1 3.5 × 1.3 3.5 × 1.3 4.8 × 1.6 5.5 × 1.8 0.38 2.18 44 0.61 3.18 … 1.22 4.32 18 0.46 2.18 44 0.76 3.18 … 1.52 4.50 16 0.61 2.26 43 0.91 3.18 … 1.90 4.62 14 0.76 2.39 42 4.2 × 1.4 1.22 3.25 30 0.46 4.98 9 0.91 2.39 42 1.52 3.45 29 0.61 4.98 9 1.22 2.44 41 1.90 3.56 28 0.76 4.98 9 1.52 2.54 39 0.46 3.66 27 0.91 4.98 9 1.90 2.59 38 0.61 3.66 27 1.22 5.21 W 0.38 2.64 37 0.76 3.66 27 1.52 5.79 1 0.46 2.64 37 0.91 3.73 26 1.90 5.89 … 0.38 … … 0.61 … … 1.22 3.66 27 0.46 … … 0.76 2.64 37 1.52 3.66 27 0.61 1.63 52 0.91 2.64 37 1.90 3.73 26 4.8 × 1.6 6.3 × 1.8 In Aluminum Alloy Sheet Metal 2.2 × 0.8 2.9 × 1 3.5 × 1.3 3.5 × 1.3 4.8 × 1.6 0.76 1.63 52 1.22 2.64 37 0.46 … … 0.91 1.63 52 1.52 2.69 36 0.61 … … 1.22 1.70 51 1.90 2.79 35 0.76 … … 1.52 1.78 50 0.46 … … 0.91 … … 0.38 … … 0.61 … … 1.22 4.09 20 0.46 … … 0.76 2.95 32 1.52 4.22 19 0.61 … … 0.91 3.05 31 1.90 4.39 17 4.2 × 1.4 5.5 × 1.8 0.76 2.18 44 1.22 3.25 30 0.46 … … 0.91 2.18 44 1.52 3.45 29 0.61 … … 1.22 2.18 44 1.90 3.56 28 0.76 … … 1.52 2.26 43 0.46 … … 0.91 … … 1.90 2.26 43 0.61 … … 1.22 … … 0.38 … … 0.76 … … 1.52 5.05 8 0.46 … … 0.91 3.66 27 1.90 5.11 7 4.8 × 1.6 6.3 × 1.8 a Customary drill size references have been retained where the metric hole diameters are direct con- versions of their decimal inch equivalents. All dimensions are in millimeters except drill sizes. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition METRIC SELF-THREADING SCREWS 1661 Table 8. Approximate Hole Sizes for Steel Type AB Metric Thread Forming Tapping Screws in Plywoods and Asbestos Nominal Screw Size and Thread Pitch Drill Sizea Hole Size Penetration in Blind Holes Min Mat'l Thickness Min Penetration in Blind Holes Drill Sizea Hole Size Max In Plywood (Resin Impregnated) Min Mat'l Thickness Min Max In Asbestors Compositions 2.2 ×0.8 1.85 49 3.18 4.78 12.70 1.93 48 3.18 4.78 2.9 ×1 2.54 39 4.78 6.35 15.88 2.57 38 4.78 6.35 15.88 3.5 ×1.3 3.18 … 4.78 6.35 15.88 3.05 31 4.78 6.35 15.88 4.2 ×1.4 3.66 27 4.78 6.35 19.05 3.73 26 7.92 9.52 19.05 4.8 ×1.6 4.39 17 6.35 7.92 25.40 4.22 19 7.92 9.52 25.40 5.5 ×1.8 4.93 10 7.92 9.52 25.40 4.98 9 7.92 9.52 25.40 6.3 ×1.8 5.79 1 7.92 9.52 25.40 5.79 1 11.13 12.70 25.40 12.70 a Customary drill size references have been retained where the metric hole diameters are direct con- versions of their decimal inch equivalents. All dimensions are in millimeters except drill sizes. Table 9. Approximate Hole Sizes for Steel Type B Metric Thread Forming Tapping Screws in Plywoods, Asbestos, and Plastics Nominal Screw Size and Thread Pitch Drill Sizea Hole Size Min Mat'l Thickness Penetration in Blind Holes Min Max Nominal Screw Size and Thread Pitch Hole Size Drill Sizea Min Mat'l Thickness Penetration in Blind Holes Min Max In Plywood (Resin Impregnated) 2.2 × 0.8 1.85 49 3.18 4.78 12.70 4.8 × 1.6 4.39 17 6.35 7.92 25.40 2.9 × 1 2.54 39 4.78 6.35 15.88 5.5 × 1.8 4.93 10 7.92 9.52 25.40 1 7.92 9.52 25.40 … … … 3.5 × 1.3 3.18 … 4.78 6.35 15.88 6.3 × 1.8 5.79 4.2 × 1.4 3.66 27 4.78 6.35 19.05 … … … a Customary drill size references have been retained where the metric hole diameters are direct con- versions of their decimal inch equivalents. Nominal Screw Size and Thread Pitch Hole Size Drill Sizea Penetration in Blind Holes Min Mat'l Thickness Min Max 4.78 6.35 6.35 9.52 9.52 9.52 12.70 12.70 15.88 15.88 19.05 25.40 25.40 25.40 In Asbestos Compositions 2.2 × 0.8 2.9 × 1 3.5 × 1.3 4.2 × 1.4 4.8 × 1.6 5.5 × 1.8 6.3 × 1.8 Nominal Screw Size and Thread Pitch 1.93 2.57 3.05 3.73 4.22 4.98 5.79 Hole Size Drill Sizea 48 38 31 26 19 9 1 Min Penetration in Blind Holes 3.18 4.78 4.78 7.92 7.92 7.92 11.13 Hole Size In Phenol Formaldehyde 2.2 × 0.8 2.9 × 1 3.5 × 1.3 4.2 × 1.4 4.8 × 1.6 5.5 × 1.8 6.3 × 1.8 1.98 2.54 3.25 3.81 4.50 5.05 5.94 47 39 30 25 16 8 … Drill Sizea Min Penetration in Blind Holes In Cellulose Acetate & Nitrate, Acrylic and Styrene Resins 4.78 6.35 6.35 7.92 7.92 9.52 9.52 1.98 2.39 3.05 3.66 4.32 4.85 5.61 47 42 32 27 18 11 2 All dimensions are in millimeters except drill sizes. Copyright 2004, Industrial Press, Inc., New York, NY 4.78 6.35 6.35 7.92 7.92 9.52 9.52 Machinery's Handbook 27th Edition 1662 METRIC SELF-THREADING SCREWS Table 10. Approximate Drilled or Clean-Punched Hole Sizes for Steel Type B Metric Thread Forming Tapping Screws in Sheet Metal and Cast Metals Nominal Screw Size and Thread Pitch 2.2 × 0.8 2.9 × 1 3.5 × 1.3 2.2 × 0.8 2.9 × 1 3.5 × 1.3 Nominal Nominal Screw Screw Size and Metal Size and Drill Drill Thread ThickHole Thread Sizea Pitch ness Size Sizea Pitch In Steel, Stainless Steel, Monel, and Brass Sheet Metal Metal Thickness Hole Size 0.38 0.46 0.61 0.76 0.91 1.22 1.52 0.38 0.46 0.61 0.76 0.91 1.22 1.52 1.90 0.38 0.46 0.61 0.76 0.91 1.22 1.52 1.63 1.63 1.70 1.78 1.85 1.85 1.93 2.18 2.18 2.26 2.39 2.39 2.44 2.54 2.59 2.64 2.64 2.69 2.69 2.79 2.82 2.95 52 52 51 50 49 49 48 44 44 43 42 42 41 39 38 37 37 36 36 35 34 32 0.61 0.76 0.91 1.22 1.52 0.76 0.91 1.22 1.52 1.90 2.67 0.76 0.91 1.22 1.52 1.90 2.67 3.25 to 6.25 1.63 1.63 1.63 1.70 1.78 2.18 2.18 2.18 2.26 2.26 2.39 2.64 2.64 2.64 2.69 2.79 2.82 52 52 52 51 50 44 44 44 43 43 42 37 37 37 36 35 34 3.05 31 1.90 2.67 0.61 0.76 0.91 1.22 1.52 1.90 2.67 3.18 3.43 0.61 0.76 0.91 1.22 1.52 1.90 2.67 3.18 3.43 4.17 3.5 × 1.3 4.2 × 1.4 4.8 × 1.6 3.05 3.25 3.18 3.18 3.18 3.25 3.45 3.56 3.81 3.81 3.86 3.66 3.66 3.73 3.86 3.86 3.99 4.09 4.32 4.32 4.39 31 30 … … … 30 29 28 25 25 24 27 27 26 24 24 22 20 18 18 17 In Aluminum Alloy Sheet Metal 0.76 2.95 32 0.91 3.05 31 1.22 3.25 30 1.52 3.45 29 1.90 3.56 28 4.2 × 1.4 2.67 3.73 26 3.18 3.73 26 3.43 3.78 25 4.11 to 9.52 3.86 24 0.91 3.66 27 1.22 3.66 27 1.52 3.66 27 1.90 3.73 26 2.67 3.73 26 3.18 3.91 23 4.8 × 1.6 3.43 3.91 23 4.17 4.04 21 5.08 to 9.52 4.22 19 5.5 × 1.8 6.3 × 1.8 5.5 × 1.8 6.3 × 1.8 Metal Thickness Hole Size Drill Sizea 0.61 0.76 0.91 1.22 1.52 1.90 2.67 3.18 3.43 4.17 0.76 0.91 1.22 1.52 1.90 2.67 3.18 3.43 4.17 4.75 4.93 4.22 4.22 4.22 4.32 4.50 4.62 4.70 4.98 4.98 5.11 4.93 4.93 4.93 5.05 5.18 5.31 5.79 5.79 5.94 5.94 5.94 19 19 19 18 16 14 13 9 9 7 10 10 10 8 6 4 1 1 … … … 1.22 1.52 1.90 2.67 3.18 3.43 4.17 5.08 to 9.52 1.52 1.90 2.67 3.18 3.43 4.17 4.75 4.93 5.08 to 9.52 4.09 4.22 4.39 4.57 4.62 4.62 4.80 20 19 17 15 14 14 12 4.98 5.05 5.11 5.18 5.31 5.31 5.41 5.41 5.61 9 8 7 6 4 4 3 3 2 5.79 1 a Customary drill size references have been retained where the metric hole diameters are direct conversions of their decimal inch equivalents. Nominal Screw Size and Thread Pitch Hole Size 2.2 × 0.8 2.9 × 1 3.5 × 1.3 4.2 × 1.4 1.98 2.64 3.25 3.86 In Aluminum, Magnesium, Zinc, Brass, and Bronze Cast Metals Nominal Screw Size Min Drill and Thread Hole Penetration a Size Pitch Size in Blind Holes 47 37 30 24 3.18 4.78 6.35 6.35 4.8 × 1.6 5.5 × 1.8 6.3 × 1.8 … 4.50 5.05 5.94 … Drill Sizea Min Penetration in Blind Holes 16 8 4 … 6.35 7.14 7.92 … All dimensions are in millimeters, except drill sizes. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition METRIC SELF-THREADING SCREWS 1663 Table 11. Approximate Hole Sizes for Steel Types BF and BT Metric Thread Cutting Tapping Screws for Cast Metals and Plastics Nominal Screw Size and Thread Pitch 2.2 × 0.8 2.9 × 1 4.8 × 1.6 5.5 × 1.8 6.3 × 1.8 Material Thickness Hole Size 1.52 2.11 2.77 3.18 3.56 2.77 3.18 3.56 4.78 6.35 3.18 3.56 4.78 6.35 7.92 9.52 3.18 3.56 4.78 6.35 7.92 9.52 3.18 3.56 4.78 1.85 1.85 1.93 1.93 1.93 2.49 2.54 2.54 2.54 2.59 4.22 4.22 4.22 4.32 4.37 4.37 4.85 4.85 4.85 4.98 4.98 4.98 5.61 5.61 5.61 Nominal Screw Size and Thread Pitch 2.2 × 0.8 2.9 × 1.0 3.5 × 1.3 4.2 × 1.4 4.8 × 1.6 5.5 × 1.8 6.3 × 1.8 2.2 × 0.8 2.9 × 1.0 3.5 × 1.3 4.2 × 1.4 4.8 × 1.6 5.5 × 1.8 6.3 × 1.8 Nominal Drill Screw Size and Sizea Thread Pitch In Die Cast Zinc and Aluminum Hole Size 49 49 48 48 48 40 39 39 39 38 19 19 19 18 … … 11 11 11 9 9 9 2 2 2 3.5 × 1.3 4.2 × 1.4 6.3 × 1.8 8 × 2.1 9.5 × 2.1 Drill Sizea In Phenol Formaldehyde Material Thickness Drill Sizea Hole Size 3.18 3.05 3.56 3.05 4.78 3.05 6.35 3.18 7.92 3.18 3.18 3.78 3.56 3.78 4.78 3.78 6.35 3.86 7.92 3.86 6.35 5.79 7.92 5.79 9.52 5.79 3.18 7.14 3.56 7.14 4.78 7.14 6.35 7.14 7.92 7.37 9.52 7.37 3.18 8.74 3.56 8.74 4.78 8.74 6.35 8.74 7.92 8.84 9.52 8.84 Depth of Penetration Min Max 1.98 … 2.39 2.64 37 3.18 3.18 … 4.78 3.73 26 6.35 4.32 18 7.92 4.93 10 9.52 5.79 1 9.52 In Cellulose Acetate and Nitrate, Acrylic and Styrene Resins 1.93 48 2.39 2.54 39 3.18 3.05 31 4.78 3.66 27 6.35 4.22 19 7.92 4.80 12 9.52 5.61 2 9.52 31 31 31 … … 25 25 25 24 24 1 1 1 K K K K L L … … … … S S 6.35 7.92 9.52 12.70 15.88 15.88 19.05 6.35 7.92 9.52 12.70 15.88 15.88 19.05 a Customary drill size references have been retained where the metric hole sizes are direct conversions of their decimal inch equivalents. All dimensions are in millimeters except drill sizes. The finish (plating or coating) on metric tapping screws and the material composition and hardness of the mating component are factors that affect assembly torques in individual applications. Although the recommended installation hole sizes given in Tables 7 through 9 were based on the use of plain unfinished carbon steel metric tapping screws, experience has shown that the specified holes are also suitable for screws having most types of commercial finishes. However, owing to various finishes providing different degrees of lubricity, some adjustment of installation torques may be necessary to suit individual applications. Also, where exceptionally heavy finishes are involved or screws are to be assembled into materials of higher hardness, some deviation from the specified hole sizes may be required to provide optimum assembly. The necessity and extent of such deviations can best be determined by experiment in the particular assembly environment. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1664 T-SLOTS, BOLTS, AND NUTS Table 1. American National Standard T-Slots ANSI/ASME B5.1M-1985 (R1998) T-SLOTS Nominal T-Bolt Sizea inch mm 0.250 0.312 0.375 0.500 0.625 0.750 1.000 1.250 1.500 4 5 6 8 10 12 16 20 24 30 36 42 48 Width of Throat A1b inch mm 0.282 0.344 0.438 0.562 0.688 0.812 1.062 1.312 1.562 5 6 8 10 12 14 18 22 28 36 42 48 54 Width of Headspace B1 Depth of Headspace C1 inch inch min 0.500 0.594 0.719 0.906 1.188 1.375 1.750 2.125 2.562 mm max min max 0.562 0.656 0.781 0.969 1.250 1.469 1.844 2.219 2.656 10 11 14.5 16 19 23 30 37 46 56 68 80 90 11 12.5 16 18 21 25 32 40 50 60 72 85 95 min 0.203 0.234 0.297 0.359 0.453 0.594 0.781 1.031 1.281 Depth of Throat D1 mm inch max min max 0.234 0.266 0.328 0.391 0.484 0.625 0.828 1.094 1.344 3 5 7 7 8 9 12 16 20 25 32 36 40 3.5 6 8 8 9 11 14 18 22 28 35 40 44 min 0.125 0.156 0.219 0.312 0.438 0.562 0.750 1.000 1.250 Rounding or Breaking of Cornersc mm inch max min max 0.375 0.438 0.562 0.688 0.875 1.062 1.250 1.562 1.938 4.5 5 7 9 11 12 16 20 26 33 39 44 50 7 8 11 14 17 19 24 29 36 46 53 59 66 R1 max 0.02 0.02 0.02 0.02 0.03 0.03 0.03 0.03 0.03 W1 max 0.02 0.03 0.03 0.03 0.03 0.03 0.06 0.06 0.06 mm U1 max R1 max W1 max U1 max 0.03 0.03 0.03 0.03 0.05 0.05 0.05 0.05 0.05 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 1.5 1.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 1.5 1.5 1.5 2.5 2.5 0.8 0.8 0.8 0.8 0.8 0.8 1.3 1.3 1.3 1.3 1.3 2 2 a Width of tongue (tenon) to be used with the above T-Slots will be found in the complete standard, B5.1M. b Throat dimensions are basic. When slots are intended to be used for holding only, tolerances can be 0.0 + 0.010 inch or H12 Metric (ISO/R286); when intended for location, tolerance can be 0.0 + 0.001 inch or H8 Metric (see page 670). c Corners of T-Slots may be square or may be rounded or broken to the indicated maximum dimensions at the manufacturer's option. For the dimensions of tongue seats, inserted tongues, and solid tongues refer to the complete standard, B5.1M. Copyright 2004, Industrial Press, Inc., New York, NY T-BOLTS, SLOTS, NUTS, AND TONGUES Suggested Approximate Dimensions For Rounding Or Breaking Of Corners Basic Dimensions Machinery's Handbook 27th Edition Table 2. American National Standard T-Bolts ANSI/ASME B5.1M-1985 (R1998) T-BOLTS Width Across Flats B2 inch metric inch UNC-2A ISOd max min max 0.250–20 0.312–18 0.375–16 0.500–13 0.625–11 0.750–10 1.000–8 1.250–7 1.500–6 M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 0.469 0.562 0.688 0.875 1.125 1.312 1.688 2.062 2.500 0.438 0.531 0.656 0.844 1.094 1.281 1.656 2.031 2.469 9 10 13 15 18 22 28 34 43 53 64 75 85 Width Across Corners mm mm min max max max min max 8.5 9.5 12 14 17 21 27 33 42 52 63 74 84 0.663 0.796 0.972 1.238 1.591 1.856 2.387 2.917 3.536 12.7 14.1 18.4 21.2 25.5 31.1 39.6 48.1 60.8 75 90.5 106.1 120.2 0.156 0.188 0.250 0.312 0.406 0.531 0.688 0.938 1.188 0.141 0.172 0.234 0.297 0.391 0.500 0.656 0.906 1.156 2.5 4 6 6 7 8 10 14 18 23 28 32 36 a For inch tolerances for thread diameters of bolts or studs and for threads see page R2 Height C2 inch inch mm W2 inch mm inch mm min max max max max 2.1 3.6 5.6 5.6 6.6 7.6 9.6 13.2 17.2 22.2 27.2 30.5 34.5 0.02 0.02 0.02 0.02 0.03 0.03 0.03 0.03 0.03 0.3 0.3 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 1 1 0.03 0.03 0.03 0.06 0.06 0.06 0.06 0.06 0.06 0.5 0.5 0.8 0.8 0.8 1.5 1.5 1.5 1.5 1.5 1.5 2 2 T-BOLTS, SLOTS, NUTS, AND TONGUES Rounding of Cornersc Bolt Head Dimensions Nominal T-Bolt Size and Thread A2ab 1736. b T-slots to be used with these bolts will be found in Table 1. d Metric thread grade and tolerance position is 5g 6g (see page 1790). Copyright 2004, Industrial Press, Inc., New York, NY 1665 c Corners of T-bolts may be square or may be rounded or broken to the indicated maximum dimensions at the manufacturer's option. Machinery's Handbook 27th Edition 1666 Table 3. American National Standard T-Nuts ANSI/ASME B5.1M-1985 (R1998) T-NUTS 0.250 inch mm max mm min max min inch mm UNC-3B ISOd Width of Nut B3 inch max mm min Rounding of Corners Height of Nut C3 max min inch max mm min max min Total Thickness Including Tonguec K3 inch mm Length of Nutc L3 inch R3 mm W3 inch mm inch mm max max max max 4 … … … … … … … … … … … 5 … … … … … … … … … … … … … 6 … … … … … … … … … … … … … … … … … … … … … … 0.312 8 0.330 0.320 8.7 8.5 0.250–20 M6 0.562 0.531 15 14 0.188 0.172 6 5.6 0.281 9 0.562 18 0.02 0.5 0.03 0.8 0.375 10 0.418 0.408 11 10.75 0.312–18 M8 0.688 0.656 18 17 0.250 0.234 7 6.6 0.375 10.5 0.688 20 0.02 0.5 0.03 0.8 0.500 12 0.543 0.533 13.5 13.25 0.375–1 6M10 0.875 0.844 22 21 0.312 0.297 8 7.6 0.531 12 0.875 23 0.02 0.5 0.06 1.5 0.625 16 0.668 0.658 17.25 17 0.500–13 M12 1.125 1.094 28 27 0.406 0.391 10 9.6 0.625 15 1.125 27 0.03 0.8 0.06 1.5 0.750 20 0.783 0.773 20.5 20.25 0.625–11 M16 1.312 1.281 34 33 0.531 0.500 14 13.2 0.781 21 1.312 35 0.03 0.8 0.06 1.5 1.000 24 1.033 1.018 26.5 26 0.750–10 M20 1.688 1.656 43 42 0.688 0.656 18 17.2 1.000 27 1.688 46 0.03 0.8 0.06 1.5 1.250 30 1.273 1.258 33 32.5 1.000–8 M24 2.062 2.031 53 52 0.938 0.906 23 22.2 1.312 34 2.062 53 0.03 0.8 0.06 1.5 1.500 36 1.523 1.508 39.25 38.75 1.250–7 M30 2.500 2.469 64 63 1.188 1.156 28 27.2 1.625 42 2.500 65 0.03 0.8 0.06 1.5 42 46.75 46.25 M36 75 74 32 30.5 48 75 1 2 48 52.5 51.75 M42 85 84 36 34.5 54 85 1 2 a T-slot dimensions to fit the above nuts will be found in Table 1. b For tolerances of inch threads see page 1736. c No tolerances are given for “Total Thickness” or “Nut Length” as they need not be held to close limits. d Metric tapped thread grade and tolerance position is 5H (see page 1790). Copyright 2004, Industrial Press, Inc., New York, NY T-BOLTS, SLOTS, NUTS, AND TONGUES inch Tap for Studb E3 Width of Tongue A3 Nominal T-Bolt Sizea Machinery's Handbook 27th Edition COTTER AND CLEVIS PINS 1667 PINS AND STUDS Dowel-Pins.—Dowel-pins are used either to retain parts in a fixed position or to preserve alignment. Under normal conditions a properly fitted dowel-pin is subjected solely to shearing strain, and this strain occurs only at the junction of the surfaces of the two parts which are being held by the dowel-pin. It is seldom necessary to use more than two dowelpins for holding two pieces together and frequently one is sufficient. For parts that have to be taken apart frequently, and where driving out of the dowel-pins would tend to wear the holes, and also for very accurately constructed tools and gages that have to be taken apart, or that require to be kept in absolute alignment, the taper dowel-pin is preferable. The taper dowel-pin is most commonly used for average machine work, but the straight type is given the preference on tool and gage work, except where extreme accuracy is required, or where the tool or gage is to be subjected to rough handling. The size of the dowel-pin is governed by its application. For locating nests, gage plates, etc., pins from 1⁄8 to 3⁄16 inch in diameter are satisfactory. For locating dies, the diameter of the dowel-pin should never be less than 1⁄4 inch; the general rule is to use dowel-pins of the same size as the screws used in fastening the work. The length of the dowel-pin should be about one and one-half to two times its diameter in each plate or part to be doweled. When hardened cylindrical dowel-pins are inserted in soft parts, ream the hole about 0.001 inch smaller than the dowel-pin. If the doweled parts are hardened, grind (or lap) the hole 0.0002 to 0.0003 inch under size. The hole should be ground or lapped straight, that is, without taper or “bell-mouth.” American National Standard Cotter Pins ANSI B18.8.1-1972 (R1994) L C D C A B L A B Plane of Contact with Gage Dia. Aa & Width B Max. Wire Width B Min. Head Dia. C Min. Prong Length D Min. Hole Size 3⁄ 16 0.176 0.137 0.38 0.09 0.203 7⁄ 32 0.207 0.161 0.44 0.10 0.234 0.078 1⁄ 4 0.225 0.176 0.50 0.11 0.266 0.04 0.094 5⁄ 16 0.280 0.220 0.62 0.14 0.312 0.19 0.04 0.109 3⁄ 8 0.335 0.263 0.75 0.16 0.375 0.080 0.22 0.05 0.125 7⁄ 16 0.406 0.320 0.88 0.20 0.438 0.120 0.093 0.25 0.06 0.141 1⁄ 2 0.473 0.373 1.00 0.23 0.500 9⁄ 64 0.134 0.104 0.28 0.06 0.156 5⁄ 8 0.598 0.472 1.25 0.30 0.625 5⁄ 32 0.150 0.116 0.31 0.07 0.172 3⁄ 4 0.723 0.572 1.50 0.36 0.750 Nom. Size Dia. Aa & Width B Max. Wire Width B Min. Head Dia. C Min. Prong Length D Min. Hole Size 1⁄ 32 0.032 0.022 0.06 0.01 0.047 3⁄ 64 0.048 0.035 0.09 0.02 0.062 1⁄ 16 0.060 0.044 0.12 0.03 5⁄ 64 0.076 0.057 0.16 3⁄ 32 0.090 0.069 7⁄ 64 0.104 1⁄ 8 Nom. Size are: −0.004 inch for the 1⁄32- to 3⁄16-inch sizes, incl.; −0.005 inch for the 7⁄32- to 5⁄16-inch sizes, incl.; −0.006 inch for the 3⁄8- to 1⁄2-inch sizes, incl.; and −0.008 inch for the 5⁄8- and 3⁄4-inch sizes. Note: Tolerances for length are: up to 1 inch ± 0.030 inch, over 1 inch ±0.060 inch. All dimensions are in inches. a Tolerances Copyright 2004, Industrial Press, Inc., New York, NY ; ; Machinery's Handbook 27th Edition 1668 DOWEL PINS American National Standard Clevis Pins ANSI B18.8.1-1972 (R1994) Radius 1 G + 0.02 – 0.00 B A H D F 45 L 0.005 0.015 Optional Nom.Size (Basic Pin Dia.) C R E Dia. (Break Corners) Shank Dia.A Max Head Dia.B Max.a Head Hgt.C Max.b Head Chamfer D Nom.c Hole Dia.E Max.d Point Dia.F Max.e Pin Lgth.G Basicf Head to HoleCenter H Max.g Max. Min. Cotter Pin Size for Hole Point Length L 3⁄ 16 0.186 0.32 0.07 0.02 0.088 0.15 0.58 0.504 0.055 0.035 1⁄ 16 1⁄ 4 0.248 0.38 0.10 0.03 0.088 0.21 0.77 0.692 0.055 0.035 1⁄ 16 5⁄ 16 0.311 0.44 0.10 0.03 0.119 0.26 0.94 0.832 0.071 0.049 3⁄ 32 3⁄ 8 0.373 0.51 0.13 0.03 0.119 0.33 1.06 0.958 0.071 0.049 3⁄ 32 7⁄ 16 0.436 0.57 0.16 0.04 0.119 0.39 1.19 1.082 0.071 0.049 3⁄ 32 1⁄ 2 0.496 0.63 0.16 0.04 0.151 0.44 1.36 1.223 0.089 0.063 1⁄ 8 5⁄ 8 0.621 0.82 0.21 0.06 0.151 0.56 1.61 1.473 0.089 0.063 1⁄ 8 3⁄ 4 0.746 0.94 0.26 0.07 0.182 0.68 1.91 1.739 0.110 0.076 5⁄ 32 7⁄ 8 0.871 1.04 0.32 0.09 0.182 0.80 2.16 1.989 0.110 0.076 5⁄ 32 0.996 1.19 0.35 0.10 0.182 0.93 2.41 2.239 0.110 0.076 5⁄ 32 a Tolerance is −0.05 inch. b Tolerance is −0.02 inch. c Tolerance is ±0.01 inch. d Tolerance is −0.015 inch. e Tolerance is −0.01 inch. f Lengths tabulated are intended for use with standard clevises, without spacers. When other lengths are required, it is recommended that they be limited wherever possible to nominal lengths in 0.06-inch increments. g Tolerance is −0.020 inch. All dimensions are in inches. British Standard for Metric Series Dowel Pins.—Steel parallel dowel pins specified in British Standard 1804:Part 2:1968 are divided into three grades which provide different degrees of pin accuracy. Grade 1 is a precision ground pin made from En 32A or En 32B low carbon steel (BS 970) or from high carbon steel to BS 1407 or BS 1423. Pins below 4 mm diameter are unhardened. Those of 4 mm diameter and above are hardened to a minimum of 750 HV 30 in accordance with BS 427, but if they are made from steels to BS 1407 or BS 1423 then the hardness shall be within the range 600 to 700 HV 30, in accordance with BS 427. The values of other hardness scales may be used in accordance with BS 860. Grade 2 is a ground pin made from any of the steels used for Grade 1. The pins are normally supplied unhardened, unless a different condition is agreed on between the purchaser and supplier. Grade 3 pins are made from En 1A free cutting steel (BS 970) and are supplied with a machined, bright rolled or drawn finish. They are normally supplied unhardened unless a different condition is agreed on between the purchaser and supplier. Pins of any grade may be made from different steels in accordance with BS 970, by mutual agreement between the purchaser and manufacturer. If steels other than those in the Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition DOWEL PINS 1669 standard range are used, the hardness of the pins shall also be decided on by mutual agreement between purchaser and supplier. As shown in the illustration at the head of the accompanying table, one end of each pin is chamfered to provide a lead. The other end may be similarly chamfered, or domed. British Standard Parallel Steel Dowel Pins — Metric Series BS 1804: Part 2: 1968 Nom. Length L, mm 4 6 8 10 12 16 20 25 30 35 40 45 50 60 70 80 90 100 110 120 Nominal Diameter D, mm 4 5 6 8 Chamfer a max, mm 0.6 0.75 0.9 1.2 Standard Sizes 1 1.5 2 2.5 3 0.3 0.3 0.3 0.4 0.45 10 12 16 20 25 1.5 1.8 2.5 3 4 d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d Limits of Tolerance on Diameter Gradea Tolerance Zone Nom. Dia., mm Over To & Incl. 3 3 6 10 14 18 24 6 10 14 18 24 30 1 2 3 m5 h7 h11 +7 +2 +9 +12 +15 +15 +17 +17 +4 +6 +7 +7 +8 +8 Limits of Tolerance, 0.001 mm 0 −12b 0 0 0 0 0 0 −12 −15 −18 −18 −21 −21 0 −60 0 0 0 0 0 0 −75 −90 −110 −110 −130 −130 a The limits of tolerance for grades 1 and 2 dowel pins have been chosen to provide satisfactory assembly when used in standard reamed holes (H7 and H8 tolerance zones). If the assembly is not satisfactory, refer to B.S. 1916: Part 1, Limits and Fits for Engineering, and select a different class of fit. b This tolerance is larger than that given in BS 1916, and has been included because the use of a closer tolerance would involve precision grinding by the manufacturer, which is uneconomic for a grade 2 dowel pin. The tolerance limits on the overall length of all grades of dowel pin up to and including 50 mm long are +0.5, −0.0 mm, and for pins over 50 mm long are +0.8, −0.0 mm. The Standard specifies that the roughness of the cylindrical surface of grades 1 and 2 dowel pins, when assessed in accordance with BS 1134, shall not be greater than 0.4 µm CLA (16 CLA). Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1670 Table 1. American National Standard Hardened Ground Machine Dowel Pins ANSI/ASME B18.8.2-1995 Pin Diameter, A 3⁄ 32 1⁄ 8 5⁄ d 32 3⁄ 16 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 7⁄ 8 1 Standard Series Pins Point Diameter, B Oversize Series Pins Crown Height, C Crown Radius, R Range of Preferred Lengths,b L 3⁄ –3⁄ 16 4 … Single Shear Load, for Carbon or Alloy Steel, Calculated lb Suggested Hole Diameterc Basic Max Min Basic Max Min Max Min Max Min 0.0627 0.0783 0.0628 0.0784 0.0626 0.0782 0.0635 0.0791 0.0636 0.0792 0.0634 0.0790 0.058 0.074 0.048 0.064 0.020 0.026 0.008 0.010 Max Min 400 620 0.0625 0.0781 0.0620 0.0776 0.0938 0.0940 0.0941 0.0939 0.0948 0.0949 0.0947 0.089 0.079 0.031 0.012 0.1250 0.1252 0.1253 0.1251 0.1260 0.1261 0.1259 0.120 0.110 0.041 0.016 5⁄ –1 16 3⁄ –2 8 1,600 0.1250 0.1245 0.1562 0.1564 0.1565 0.1563 0.1572 0.1573 0.1571 0.150 0.140 0.052 0.020 … 2,500 900 0.0937 0.1562 0.1557 0.1875 0.1877 0.1878 0.1876 0.1885 0.1886 0.1884 0.180 0.170 0.062 0.023 0.2500 0.2502 0.2503 0.2501 0.2510 0.2511 0.2509 0.240 0.230 0.083 0.031 0.3125 0.3127 0.3128 0.3126 0.3135 0.3136 0.3134 0.302 0.290 0.104 0.039 0.3750 0.3752 0.3753 0.3751 0.3760 0.3761 0.3759 0.365 0.350 0.125 0.047 0.4375 0.4377 0.4378 0.4376 0.4385 0.4386 0.4384 0.424 0.409 0.146 0.055 0.5000 0.5002 0.5003 0.5001 0.5010 0.5011 0.5009 0.486 0.471 0.167 0.063 0.6250 0.6252 0.6253 0.6251 0.6260 0.6261 0.6259 0.611 0.595 0.208 0.078 0.7500 0.7502 0.7503 0.7501 0.7510 0.7511 0.7509 0.735 0.715 0.250 0.094 0.8750 0.8752 0.8753 0.8751 0.8760 0.8761 0.8759 0.860 0.840 0.293 0.109 1.0000 1.0002 1.0003 1.0001 1.0010 1.0011 1.0009 0.980 0.960 0.333 0.125 1⁄ –2 2 1⁄ –21⁄ 2 2 1⁄ –21⁄ 2 2 1⁄ –3 2 7⁄ –3 8 3⁄ , 1–4 4 1 1 ⁄4–5 11⁄2–6 2,21⁄2–6 2,21⁄2–5,6 0.0932 3,600 0.1875 0.1870 6,400 0.2500 0.2495 10,000 0.3125 0.3120 14,350 0.3750 0.3745 19,550 0.4375 0.4370 25,500 0.5000 0.4995 39,900 0.6250 0.6245 57,000 0.7500 0.7495 78,000 0.8750 0.8745 102,000 1.0000 0.9995 a Where specifying nominal size as basic diameter, zeros preceding decimal and in the fourth decimal place are omitted. b Lengths increase in 1⁄ -inch steps up to 3⁄ inch, in 1⁄ -inch steps from 3⁄ inch to 1 inch, in 1⁄ -inch steps from 1 inch to 21⁄ inches, and in 1⁄ -inch steps above 21⁄ inches. 16 8 8 8 4 2 2 2 Tolerance on length is ±0.010 inch. c These hole sizes have been commonly used for press fitting Standard Series machine dowel pins into materials such as mild steels and cast iron. In soft materials such as aluminum or zinc die castings, hole size limits are usually decreased by 0.0005 inch to increase the press fit. d Nonpreferred sizes, not recommended for use in new designs. All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY DOWEL PINS Nominal Sizea or Nominal Pin Diameter 1⁄ 0.0625 16 5⁄ d 0.0781 64 Machinery's Handbook 27th Edition DOWEL PINS 1671 If a dowel pin is driven into a blind hole where no provision is made for releasing air, the worker assembling the pin may be endangered, and damage may be caused to the associated component, or stresses may be set up. The appendix of the Standard describes one method of overcoming this problem by providing a small flat surface along the length of a pin to permit the release of air. For purposes of marking, the Standard states that each package or lot of dowel pins shall bear the manufacturer's name or trademark, the BS number, and the grade of pin. American National Standard Hardened Ground Machine Dowel Pins.—H a r d e n e d ground machine dowel pins are furnished in two diameter series: Standard Series having basic diameters 0.0002 inch over the nominal diameter, intended for initial installations; and Oversize Series having basic diameters 0.001 inch over the nominal diameter, intended for replacement use. Preferred Lengths and Sizes: The preferred lengths and sizes in which these pins are normally available are given in Table 1. Other sizes and lengths are produced as required by the purchaser. Effective Length: The effective length, Le, must not be less than 75 per cent of the overall length of the pin. Shear Strength: Single shear strength values are listed in Table 1. Prior versions of ANSI/ASME B18.8.2-1995 had listed double shear load minimum values and had specified a minimum single shear strength of 130,000 psi. See ANSI/ASME B18.8.2-1995, Appendix B for a description of the double shear test. Designation: These pins are designated by the following data in the sequence shown: Product name (noun first), including pin series, nominal pin diameter (fraction or decimal equivalent), length (fraction or decimal equivalent), material, and protective finish, if required. Examples: Pins, Hardened Ground Machine Dowel — Standard Series, 3⁄8 × 11⁄2, Steel, Phosphate Coated. Pins, Hardened Ground Machine Dowel — Oversize Series, 0.625 × 2.500, Steel Installation Precaution: Pins should not be installed by striking or hammering and when installing with a press, a shield should be used and safety glasses worn. American National Standard Hardened Ground Production Dowel Pins.—H a r d ened ground production dowel pins have basic diameters that are 0.0002 inch over the nominal pin diameter. Preferred Lengths and Sizes: The preferred lengths and sizes in which these pins are available are given in Table 2. Other sizes and lengths are produced as required by the purchaser. Shear Strength: Single shear strength values are listed in Table 2. Prior versions of ANSI/ASME B18.8.2-1995 had listed double shear load minimum values and had specified a minimum single shear strength of 102,000 psi. See ANSI/ASME B18.8.2-1995, Appendix B for a description of the double shear test. Ductility: These standard pins are sufficiently ductile to withstand being pressed into holes 0.0005 inch smaller than the nominal pin diameter in hardened steel without cracking or shattering. Designation: These pins are designated by the following data in the sequence shown: Product name (noun first), nominal pin diameter (fraction or decimal equivalent), length (fraction or decimal equivalent), material, and protective finish, if required. Examples: Pins, Hardened Ground Production Dowel, 1⁄8 × 3⁄4, Steel, Phosphate Coated Pins, Hardened Ground Production Dowel, 0.375 × 1.500, Steel Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1672 DOWEL PINS Table 2. American National Standard Hardened Ground Production Dowel Pins ANSI/ASME B18.8.2-1995 Nominal Sizea or Nominal Pin Diameter Corner Radius, R Suggested Hole Diameterc Basic Max Min Max Min Range of Preferred Lengths,b L Max Min 1⁄ 16 0.0625 0.0627 0.0628 0.0626 0.020 0.010 3⁄ – 16 1 395 0.0625 0.0620 3⁄ 32 0.0938 0.0939 0.0940 0.0938 0.020 0.010 3⁄ –2 16 700 0.0937 0.0932 7⁄ 64 0.1094 0.1095 0.1096 0.1094 0.020 0.010 3⁄ –2 16 950 0.1094 0.1089 1⁄ 8 0.1250 0.1252 0.1253 0.1251 0.020 0.010 3⁄ –2 16 1,300 0.1250 0.1245 5⁄ 32 0.1562 0.1564 0.1565 0.1563 0.020 0.010 3⁄ –2 16 2,050 0.1562 0.1557 3⁄ 16 0.1875 0.1877 0.1878 0.1876 0.020 0.010 3⁄ –2 16 2,950 0.1875 0.1870 7⁄ 32 0.2188 0.2189 0.2190 0.2188 0.020 0.010 1⁄ –2 4 3,800 0.2188 0.2183 1⁄ 4 0.2500 0.2502 0.2503 0.2501 0.020 0.010 1⁄ –11⁄ , 4 2 13⁄4, 2–21⁄2 5,000 0.2500 0.2495 5⁄ 16 0.3125 0.3127 0.3128 0.3126 0.020 0.010 5⁄ –11⁄ , 16 2 13⁄4, 2–21⁄2 8,000 0.3125 0.3120 3⁄ 8 0.3750 0.3752 0.3753 0.3751 0.020 0.010 3⁄ –11⁄ , 8 2 13⁄4, 2–3 11,500 0.3750 0.3745 Pin Diameter, A Single Shear Load, Calculated,lb a Where specifying nominal pin size in decimals, zeros preceding decimal and in the fourth decimal place are omitted. b Lengths increase in 1⁄ -inch steps up to 1 inch, in 1⁄ -inch steps from 1 inch to 2 inches and then are 16 8 21⁄4, 21⁄2, and 3 inches. c These hole sizes have been commonly used for press fitting production dowel pins into materials such as mild steels and cast iron. In soft materials such as aluminum or zinc die castings, hole size limits are usually decreased by 0.0005 inch to increase the press fit. All dimensions are in inches. American National Standard Unhardened Ground Dowel Pins.—U n h a r d e n e d ground dowel pins are normally produced by grinding the outside diameter of commercial wire or rod material to size. Consequently, the maximum diameters of the pins, as specified in Table 3, are below the minimum commercial stock sizes by graduated amounts from 0.0005 inch on the 1⁄16-inch nominal pin size to 0.0028 inch on the 1-inch nominal pin size. Preferred Lengths and Sizes: The preferred lengths and sizes in which unhardened ground pins are normally available are given in Table 3. Other sizes and lengths are produced as required by the purchaser. Shear Strength: These pins must have a single shear strength of 64,000 psi minimum for pins made from steel and 40,000 psi minimum for pins made from brass and must be capable of withstanding the minimum double shear loads given in Table 3 when tested in accordance with the procedure outlined in ANSI/ASME B18.8.2-1995, Appendix B. Designation: These pins are designated by the following data in the order shown: Product name (noun first), nominal pin diameter (fraction or decimal equivalent), length (fraction or decimal equivalent), material, and protective finish, if required. Examples: Pins, Unhardened Ground Dowel, 1⁄8 × 3⁄4, Steel Pins, Unhardened Ground Dowel, 0.250 × 2.500, Steel, Zinc Plated Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition DOWEL PINS 1673 Table 3. American National Standard Unhardened Ground Dowel Pins ANSI/ASME B18.8.2-1995 Nominal Sizea or Basic Pin Diameter 1 Pin Diameter, A Chamfer Length,C Range of Preferred Lengths,b L Suggested Hole Diameterc Double Shear Load Min, lb. CarbonSteel Brass 0.0580 350 220 0.0907 0.0892 820 510 0.1062 0.1047 1,130 710 1⁄ –2 4 0.1217 0.1202 1,490 930 0.005 1⁄ –2 4 0.1528 0.1513 2,350 1,470 0.025 0.005 1⁄ –2 4 0.1840 0.1825 3,410 2,130 0.025 0.005 1⁄ –2 4 0.2151 0.2136 4,660 2,910 0.2465 0.025 0.005 1⁄ –11⁄ , 4 2 0.2462 0.2447 6,120 3,810 0.3094 0.3089 0.040 0.020 5⁄ –11⁄ , 16 2 13⁄4, 2–21⁄2 0.3085 0.3070 9,590 5,990 0.3750 0.3717 0.3712 0.040 0.020 3⁄ –11⁄ , 8 2 13⁄4, 2–21⁄2 0.3708 0.3693 13,850 8,650 7⁄ 16 0.4375 0.4341 0.4336 0.040 0.020 7⁄ –5⁄ , 3⁄ , 7⁄ –11⁄ , 16 8 4 8 2 13⁄4, 2–21⁄2 0.4331 0.4316 18,900 11,810 1⁄ 2 0.5000 0.4964 0.4959 0.040 0.020 1⁄ , 5⁄ , 3⁄ , 7⁄ , 2 8 4 8 13⁄4, 2–3 0.4954 0.4939 24,720 15,450 5⁄ 8 0.6250 0.6211 0.6206 0.055 0.035 5⁄ , 3⁄ , 7⁄ , 1–11⁄ , 13⁄ , 8 4 8 2 4 2, 21⁄2–4 0.6200 0.6185 38,710 24,190 3⁄ 4 0.7500 0.7458 0.7453 0.055 0.035 3⁄ , 7⁄ , 1, 11⁄ , 11⁄ , 4 8 4 2 13⁄4, 2, 21⁄2–4 0.7446 0.7431 55,840 34,900 7⁄ 8 0.8750 0.8705 0.8700 0.070 0.050 7⁄ , 1, 11⁄ , 11⁄ , 13⁄ , 8 4 2 4 2, 21⁄2–4 0.8692 0.8677 76,090 47,550 1.0000 0.9952 0.9947 0.070 0.050 1, 11⁄4, 11⁄2, 13⁄4, 2, 21⁄2–4 0.9938 0.9923 99,460 62,160 Max Min Max Max Min 0.005 1⁄ –1 4 0.0595 0.025 0.005 1⁄ –11⁄ 4 2 0.1063 0.025 0.005 0.1223 0.1218 0.025 0.005 0.1562 0.1535 0.1530 0.025 3⁄ 16 0.1875 0.1847 0.1842 7⁄ 32 0.2188 0.2159 0.2154 1⁄ 4 0.2500 0.2470 5⁄ 16 0.3125 3⁄ 8 1⁄ 16 0.0625 0.0600 0.0595 0.025 3⁄ 32 0.0938 0.0912 0.0907 d7⁄ 64 0.1094 0.1068 1⁄ 8 0.1250 5⁄ 32 Min … 13⁄4, 2–21⁄2 1–11⁄2, a Where specifying pin size in decimals, zeros preceding decimal and in the fourth decimal place are omitted. b Lengths increase in 1⁄ -inch increments from 1⁄ to 1 inch, in 1⁄ -inch increments from 1 inch to 2 16 4 8 inches, and in 1⁄4-inch increments from 2 to 21⁄2 inches, and in 1⁄2-inch increments from 21⁄2 to 4 inches. c These hole sizes have been found to be satisfactory for press fitting pins into mild steel and cast and malleable irons. In soft materials such as aluminum alloys or zinc die castings, hole size limits are usually decreased by 0.0005 inch to increase the press fit. d Nonpreferred size, not recommended for use in new designs. All dimensions are in inches. American National Standard Straight Pins.—The diameter of both chamfered and square end straight pins is that of the commercial wire or rod from which the pins are made. The tolerances shown in Table 4 are applicable to carbon steel and some deviations in the diameter limits may be necessary for pins made from other materials. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1674 STRAIGHT PINS Table 4. American National Standard Chamfered and Square End Straight Pins ANSI/ASME B18.8.2-1995 CHAMFERED STRAIGHT PIN Nominal Sizea or Basic Pin Diameter 1⁄ 16 3⁄ 32 7⁄ 64 1⁄ 8 5⁄ 32 3⁄ 16 7⁄ 32 1⁄ 4 Pin Diameter, A SQUARE END STRAIGHT PIN Chamfer Length, C Max Min Max Min 0.062 0.094 0.109 0.125 0.156 0.0625 0.0937 0.1094 0.1250 0.1562 0.0605 0.0917 0.1074 0.1230 0.1542 0.025 0.025 0.025 0.025 0.025 0.005 0.00 0.005 0.005 0.005 0.188 0.219 0.250 0.1875 0.2187 0.2500 0.1855 0.2167 0.2480 0.025 0.025 0.025 0.005 0.005 0.005 Nominal Sizeb or Basic Pin Diameter 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 5⁄ 8 3⁄ 4 7⁄ 8 1 Pin Diameter, A Chamfer Length, C Max Min Max Min 0.312 0.375 0.438 0.500 0.625 0.3125 0.3750 0.4375 0.5000 0.6250 0.3105 0.3730 0.4355 0.4980 0.6230 0.040 0.040 0.040 0.040 0.055 0.020 0.020 0.020 0.020 0.035 0.750 0.875 1.000 0.7500 0.8750 1.0000 0.7480 0.8730 0.9980 0.055 0.055 0.055 0.035 0.035 0.035 a Where specifying nominal size in decimals, zeros preceding decimal point are omitted. b Where specifying nominal size in decimals, zeros preceding decimal point are omitted. All dimensions are in inches. Length Increments: Lengths are as specified by the purchaser; however, it is recommended that nominal pin lengths be limited to increments of not less than 0.062 inch. Material: Straight pins are normally made from cold drawn steel wire or rod having a maximum carbon content of 0.28 per cent. Where required, pins may also be made from corrosion resistant steel, brass, or other metals. Designation: Straight pins are designated by the following data, in the sequence shown: Product name (noun first), nominal size (fraction or decimal equivalent), material, and protective finish, if required. Examples: Pin, Chamfered Straight, 1⁄8 × 1.500, Steel Pin, Square End Straight, 0.250 × 2.250, Steel, Zinc Plated American National Standard Taper Pins.—Taper pins have a uniform taper over the pin length with both ends crowned. Most sizes are supplied in commercial and precision classes, the latter having generally tighter tolerances and being more closely controlled in manufacture. Diameters: The major diameter of both commercial and precision classes of pins is the diameter of the large end and is the basis for pin size. The diameter at the small end is computed by multiplying the nominal length of the pin by the factor 0.02083 and subtracting the result from the basic pin diameter. See also Table 5. Taper: The taper on commercial class pins is 0.250 ± 0.006 inch per foot and on the precision class pins is 0.250 ± 0.004 inch per foot of length. Materials: Unless otherwise specified, taper pins are made from SAE 1211 steel or cold drawn SAE 1212 or 1213 steel or equivalents, and no mechanical property requirements apply. Hole Sizes: Under most circumstances, holes for taper pins require taper reaming. Sizes and lengths of taper pins for which standard reamers are available are given in Table 6. Drilling specifications for taper pins are given below. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition TAPER PINS 1675 Designation: Taper pins are designated by the following data in the sequence shown: Product name (noun first), class, size number (or decimal equivalent), length (fraction or three-place decimal equivalent), material, and protective finish, if required. Examples: Pin, Taper (Commercial Class) No. 0 × 3⁄4, Steel Pin, Taper (Precision Class) 0.219 × 1.750, Steel, Zinc Plated Table 5. Nominal Diameter at Small Ends of Standard Taper Pins Pin Length in inches 0 1 2 3 4 5 6 7 8 9 10 3⁄ 4 0.140 0.156 0.177 0.203 0.235 0.273 0.325 0.393 0.476 0.575 0.690 11⁄4 0.135 0.130 0.151 0.146 0.172 0.167 0.198 0.192 0.230 0.224 0.268 0.263 0.320 0.315 0.388 0.382 0.471 0.466 0.570 0.565 0.685 0.680 11⁄2 0.125 0.141 0.162 0.187 0.219 0.258 0.310 0.377 0.460 0.560 0.675 13⁄4 0.120 0.136 0.157 0.182 0.214 0.252 0.305 0.372 0.455 0.554 0.669 2 21⁄4 0.114 0.109 0.130 0.125 0.151 0.146 0.177 0.172 0.209 0.204 0.247 0.242 0.299 0.294 0.367 0.362 0.450 0.445 0.549 0.544 0.664 0.659 21⁄2 0.104 0.120 0.141 0.166 0.198 0.237 0.289 0.356 0.440 0.539 0.654 23⁄4 0.099 0.115 0.136 0.161 0.193 0.232 0.284 0.351 0.434 0.534 0.649 3 31⁄4 0.094 … 0.110 … 0.131 … 0.156 0.151 0.188 0.182 0.227 0.221 0.279 0.273 0.346 0.340 0.429 0.424 0.528 0.523 0.643 0.638 31⁄2 … … … 0.146 0.177 0.216 0.268 0.335 0.419 0.518 0.633 33⁄4 … … … 0.141 0.172 0.211 0.263 0.330 0.414 0.513 0.628 4 41⁄4 … … … … … … 0.136 0.131 0.167 0.162 0.206 0.201 0.258 0.253 0.326 0.321 0.409 0.403 0.508 0.502 0.623 0.617 41⁄2 … … … 0.125 0.156 0.195 0.247 0.315 0.398 0.497 0.612 5 51⁄2 … … … … … … … … 0.146 … 0.185 … 0.237 … 0.305 0.294 0.389 0.377 0.487 0.476 0.602 0.591 6 … … … … … … … 0.284 0.367 0.466 0.581 1 Pin Number and Small End Diameter for Given Length Drilling Specifications for Taper Pins.—When helically fluted taper pin reamers are used, the diameter of the through hole drilled prior to reaming is equal to the diameter at the small end of the taper pin. (See Table 5.) However, when straight fluted taper reamers are to be used, it may be necessary, for long pins, to step drill the hole before reaming, the number and sizes of the drills to be used depending on the depth of the hole (pin length). To determine the number and sizes of step drills required: Find the length of pin to be used at the top of the chart on page 1676 and follow this length down to the intersection with that heavy line which represents the size of taper pin (see taper pin numbers at the right-hand end of each heavy line). If the length of pin falls between the first and second dots, counting from the left, only one drill is required. Its size is indicated by following the nearest horizontal line from the point of intersection (of the pin length) on the heavy line over to the drill diameter values at the left. If the intersection of pin length comes between the second and third dots, then two drills are required. The size of the smaller drill then corresponds to the intersection of the pin length and the heavy line and the larger is the corresponding drill diameter for the intersection of one-half this length with the heavy line. Should the pin length fall between the third and fourth dots, three drills are required. The smallest drill will have a diameter corresponding to the intersection of the total pin length with the heavy line, the next in size will have a diameter corresponding to the intersection of two-thirds of this length with the heavy line and the largest will have a diameter corresponding to the intersection of one-third of this length with the heavy line. Where the intersection falls between two drill sizes, use the smaller. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1676 TAPER-PIN REAMER DRILLS Chart to Facilitate Selection of Number and Sizes of Drills for Step-Drilling Prior to Taper Reaming Drill dia 0.0156 0.0312 0.0469 0.0625 0.0781 0.0938 0.1094 0.1250 0.1406 0.1562 0.1719 0.1875 0.2031 0.2188 0.2344 0.2500 0.2656 0.2812 0.2969 0.3125 0.3281 0.3438 0.3594 0.3750 0.3906 0.4062 0.4219 0.4375 0.4531 0.4688 0.4844 0.5000 0.5156 0.5312 0.5469 0.5625 0.5781 0.5938 0.6094 0.6250 0.6406 0.6562 0.6719 0.6875 0.7031 Pin dia Length of Pin in Inches 2 3 4 1 5 6 7/0 0.0625 0.0780 0.0940 0.1090 0.1250 0.1410 0.1560 6/0 5/0 4/0 3/0 2/0 0 1 2 3 4 0.1720 0.1930 0.2190 5 6 0.2500 0.2890 7 0.3410 8 0.4090 9 0.4920 10 0.5910 0.7060 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition TAPER AND GROOVED PINS 1677 Examples:For a No. 10 taper pin 6inches long, three drills would be used, of the sizes and for the depths shown in the accompanying diagram. For a No. 10 taper pin 3-inches long, two drills would be used because the 3inch length falls between the second and third dots. The first or through drill will be 0.6406 inch and the second drill, 0.6719 inch for a depth of 11⁄2 inches. Table 6. American National Standard Taper Pins ANSI/ASME B18.8.2-1995 Pin Size Number and Basic Pin Dia.a Major Diameter (Large End), A Commercial Class Precision Class Max Min Max Min End Crown Radius, R Max Min Range of Lengths,b L Stand. Reamer Avail.c Other 7⁄ 0 6⁄ 0 5⁄ 0 4⁄ 0 3⁄ 0 2⁄ 0 0.0625 0.0638 0.0618 0.0635 0.0625 0.072 0.052 … 0.0780 0.0793 0.0773 0.0790 0.0780 0.088 0.068 … 0.0940 0.0953 0.0933 0.0950 0.0940 0.104 0.084 0.1090 0.1103 0.1083 0.1100 0.1090 0.119 0.099 0.1250 0.1263 0.1243 0.1260 0.1250 0.135 0.115 0.1410 0.1423 0.1403 0.1420 0.1410 0.151 0.131 0 0.1560 0.1573 0.1553 0.1570 0.1560 0.166 0.146 1 0.1720 0.1733 0.1713 0.1730 0.1720 0.182 0.162 2 0.1930 0.1943 0.1923 0.1940 0.1930 0.203 0.183 3 0.2190 0.2203 0.2183 0.2200 0.2190 0.229 0.209 4 0.2500 0.2513 0.2493 0.2510 0.2500 0.260 0.240 5 0.2890 0.2903 0.2883 0.2900 0.2890 0.299 0.279 6 0.3410 0.3423 0.3403 0.3420 0.3410 0.351 0.331 7 0.4090 0.4103 0.4083 0.4100 0.4090 0.419 0.399 8 0.4920 0.4933 0.4913 0.4930 0.4920 0.502 0.482 9 0.5910 0.5923 0.5903 0.5920 0.5910 0.601 0.581 10 0.7060 0.7073 0.7053 0.7070 0.7060 0.716 0.696 11 12 13 14 0.8600 1.0320 1.2410 1.5210 0.8613 1.0333 1.2423 1.5223 0.8593 1.0313 1.2403 1.5203 … … … … … … … … 0.870 1.042 1.251 1.531 0.850 1.022 1.231 1.511 1⁄ –1 4 1⁄ –1 4 1⁄ –1 4 1⁄ –11⁄ 2 4 1⁄ –11⁄ 2 4 3⁄ –11⁄ 4 4 3⁄ –11⁄ 4 2 3⁄ –13⁄ 4 4 3⁄ –2 4 1 1–2 ⁄2 11⁄4–3 11⁄4–33⁄4 11⁄4–41⁄2 11⁄4–51⁄4 11⁄2–6 … … … … 1⁄ –1 4 1⁄ –1⁄ 4 2 11⁄4, 11⁄2 11⁄4–2 11⁄4–2 11⁄2–21⁄2 11⁄2–3 11⁄2–3 13⁄4–3 2–4 21⁄4–4 23⁄4–6 31⁄4–6 4–8 43⁄4–8 51⁄2–8 61⁄4–8 2–8 2–9 3–11 3–13 a When specifying nominal pin size in decimals, zeros preceding the decimal and in the fourth decimal place are omitted. b Lengths increase in 1⁄ -inch steps up to 1 inch and in 1⁄ -inch steps above 1 inch. 8 4 c Standard reamers are available for pin lengths in this column. All dimensions are in inches. For nominal diameters, B, see Table 5. American National Standard Grooved Pins.—These pins have three equally spaced longitudinal grooves and an expanded diameter over the crests of the ridges formed by the material displaced when the grooves are produced. The grooves are aligned with the axes of the pins. There are seven types of grooved pins as shown in the illustration on page 1679. Standard Sizes and Lengths: The standard sizes and lengths in which grooved pins are normally available are given in Table 7. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1678 PINS AND STUDS Materials: Grooved pins are normally made from cold drawn low carbon steel wire or rod. Where additional performance is required, carbon steel pins may be supplied surface hardened and heat treated to a hardness consistent with the performance requirements. Pins may also be made from alloy steel, corrosion resistant steel, brass, Monel and other non-ferrous metals having chemical properties as agreed upon between manufacturer and purchaser. Performance Requirements: Grooved pins are required to withstand the minimum double shear loads given in Table 7 for the respective materials shown, when tested in accordance with the Double Shear Testing of Pins as set forth in ANSI/ASME B18.8.2-1995, Appendix B. Hole Sizes: To obtain maximum product retention under average conditions, it is recommended that holes for the installation of grooved pins be held as close as possible to the limits shown in Table 7. The minimum limits correspond to the drill size, which is the same as the basic pin diameter. The maximum limits are generally suitable for length-diameter ratios of not less than 4 to 1 nor greater than 10 to 1. For smaller length-to-diameter ratios, the hole should be held closer to the minimum limits where retention is critical. Conversely for larger ratios where retention requirements are less important, it may be desirable to increase the hole diameters beyond the maximum limits shown. Designation: Grooved pins are designated by the following data in the sequence shown: Product name (noun first) including type designation, nominal size (number, fraction or decimal equivalent), length (fraction or decimal equivalent), material, including specification or heat treatment where necessary, protective finish, if required. Examples: Pin, Type A Grooved, 3⁄32 × 3⁄4, Steel, Zinc Plated Pin, Type F Grooved, 0.250 × 1.500, Corrosion Resistant Steel American National Standard Grooved T-Head Cotter Pins and Round Head Grooved Drive Studs.—The cotter pins have a T-head and the studs a round head. Both pins and studs have three equally spaced longitudinal grooves and an expanded diameter over the crests of the raised ridges formed by the material displaced when the grooves are formed. Standard Sizes and Lengths: The standard sizes and range of standard lengths are given in Tables 8 and 9. Material: Unless otherwise specified these pins are made from low carbon steel. Where so indicated by the purchaser they may be made from corrosion resistant steel, brass or other non-ferrous alloys. Hole Sizes: To obtain optimum product retention under average conditions, it is recommended that holes for the installation of grooved T-head cotter pins and grooved drive studs be held as close as possible to the limits tabulated. The minimum limits given correspond to the drill size, which is equivalent to the basic shank diameter. The maximum limits shown are generally suitable for length-diameter ratios of not less than 4 to 1 and not greater than 10 to 1. For smaller length-to-diameter ratios, the holes should be held closer to minimum limits where retention is critical. Conversely, for larger length-to-diameter ratios or where retention requirements are not essential, it may be desirable to increase the hole diameter beyond the maximum limits shown. Designation: Grooved T-head cotter pins and round head grooved drive studs are designated by the following data, in the order shown: Product name (noun first), nominal size (number, fraction or decimal equivalent), length (fraction or decimal equivalent), material including specification or heat treatment where necessary, and protective finish, if required. Examples: Pin, Grooved T-Head Cotter, 1⁄4 × 11⁄4, Steel, Zinc Plated Drive Stud, Round Head Grooved, No. 10 × 1⁄2, Corrosion Resistant Steel Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition L L See Note 3 B E A F See Note 2 Type A B See Note 3 D D C C C A A F See Note 2 Type C E L 2 E B L E L 30° – 45° Both Ends Type F E E L 2 L 4 L 2 L E PINS A F See Note 2 Type B A F See Note 2 Type D E See Note 3 J A F See Note 2 Type E F E L H B F L 2 C K A G Type G F Both Ends – See Note 2 Copyright 2004, Industrial Press, Inc., New York, NY 1679 Types of American National Standard Grooved Pins, ANSI/ASME B18.8.2-1995 (For notes see bottom of Table 7.) Machinery's Handbook 27th Edition Chamfer Pilot Length, C Length,b D Ref Min 0.015 … 0.031 … 0.031 0.016 0.031 0.016 0.031 0.016 0.031 0.016 0.031 0.016 0.062 0.031 0.062 0.031 0.062 0.031 0.062 0.031 0.094 0.047 0.094 0.047 0.094 0.047 0.094 0.047 Crown Height,b E Max Min … … … … 0.0115 0.0015 0.0137 0.0037 0.0141 0.0041 0.0160 0.0060 0.0180 0.0080 0.0220 0.0120 0.0230 0.0130 0.0270 0.0170 0.0310 0.0210 0.0390 0.0290 0.0440 0.0340 0.0520 0.0420 0.0570 0.0470 Crown Radius,b F Max Min … … … … 0.088 0.068 0.104 0.084 0.135 0.115 0.150 0.130 0.166 0.146 0.198 0.178 0.260 0.240 0.291 0.271 0.322 0.302 0.385 0.365 0.479 0.459 0.541 0.521 0.635 0.615 Neck Width, G Max Min … … … … … … … … 0.038 0.028 0.038 0.028 0.069 0.059 0.069 0.059 0.069 0.059 0.101 0.091 0.101 0.091 0.132 0.122 0.132 0.122 0.195 0.185 0.195 0.185 Shoulder Length, H Max Min … … … … … … … … 0.041 0.031 0.041 0.031 0.041 0.031 0.057 0.047 0.057 0.047 0.072 0.062 0.072 0.062 0.104 0.094 0.135 0.125 0.135 0.125 0.135 0.125 Neck Radius, J Ref … … … … 0.016 0.016 0.031 0.031 0.031 0.047 0.047 0.062 0.062 0.094 0.094 Neck Diameter, K Max Min … … … … … … … … 0.067 0.057 0.082 0.072 0.088 0.078 0.109 0.099 0.130 0.120 0.151 0.141 0.172 0.162 0.214 0.204 0.255 0.245 0.298 0.288 0.317 0.307 Range of Standard Lengthsc 1⁄ –1⁄ 8 2 1⁄ –5⁄ 8 8 1⁄ –1 8 1⁄ –1 4 1⁄ –11⁄ 4 4 1⁄ –11⁄ 4 4 1⁄ –11⁄ 4 2 3⁄ –2 8 3⁄ –21⁄ 8 4 1⁄ –3 2 1⁄ –31⁄ 2 4 5⁄ –31⁄ 8 2 3⁄ –41⁄ 4 4 7⁄ –41⁄ 8 2 1–41⁄2 a For expanded diameters, B, see ANSI/ASME B18.8.2-1995. b Pins in 1⁄ - and 3⁄ -inch sizes of any length and all sizes of 1⁄ -inch nominal length or shorter are not crowned or chamfered. 32 64 4 c Standard lengths increase in 1⁄ -inch steps from 1⁄ to 1 inch, and in 1⁄ -inch steps above 1 inch. Standard lengths for the 1⁄ -, 3⁄ -, 1⁄ -, 8 8 4 32 64 16 3 7 1 length for the ⁄32-, ⁄64-, and ⁄8-inch sizes do not apply to Type G grooved pins. d Non-stock items, not recommended for new designs. and 5⁄64-inch sizes and the 1⁄4-inch Nominal Pin Size Pin Material 1⁄ 32 3⁄ 64 Steels 1⁄ 16 5⁄ 64 3⁄ 32 7⁄ 64 1⁄ 8 5⁄ 32 3⁄ 16 7⁄ 32 1⁄ 4 5⁄ 16 3⁄ 8 7⁄ 16 1⁄ 2 15,000 35,200 24,800 12,100 19,600 46,000 32,400 15,800 0.4428 0.4375 0.5060 0.5000 Double Shear Load, Min, lb Low Carbon Alloy (Rc 40 – 48 hardness) Corrosion Resistant Brass Maximum Diameter Minimum Diameter 100 180 140 60 220 400 300 140 0.0324 0.0312 0.0482 0.0469 410 620 890 1,220 1,600 2,300 3,310 4,510 5,880 7,660 11,000 720 1,120 1,600 2,180 2,820 4,520 6,440 8,770 11,500 17,900 26,000 540 860 1,240 1,680 2,200 3,310 4,760 6,480 8,460 12,700 18,200 250 390 560 760 990 1,540 2,220 3,020 3,950 6,170 9,050 Recommended Hole Sizes for Unplated Pins (The minimum drill size is the same as the pin size. See also text on page 1678.) 0.0640 0.0798 0.0956 0.1113 0.1271 0.1587 0.1903 0.2219 0.2534 0.3166 0.3797 0.0625 0.0781 0.0938 0.1094 0.1250 0.1563 0.1875 0.2188 0.2500 0.3125 0.3750 All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY PINS AND STUDS Pin Diameter,a A Max Min 0.0312 0.0302 0.0469 0.0459 0.0625 0.0615 0.0781 0.0771 0.0938 0.0928 0.1094 0.1074 0.1250 0.1230 0.1563 0.1543 0.1875 0.1855 0.2188 0.2168 0.2500 0.2480 0.3125 0.3105 0.3750 0.3730 0.4375 0.4355 0.5000 0.4980 1680 Table 7. American National Standard Grooved Pins ANSI/ASME B18.8.2-1995 Nominal Size or Basic Pin Diameter 1⁄ d 0.0312 32 3⁄ d 0.0469 64 1⁄ 0.0625 16 5⁄ d 0.0781 64 3⁄ 0.0938 32 7⁄ d 0.1094 64 1⁄ 0.1250 8 5⁄ 0.1563 32 3⁄ 0.1875 16 7⁄ 0.2188 32 1⁄ 0.2500 4 5⁄ 0.3125 16 3⁄ 0.3750 8 7⁄ 0.4375 16 1⁄ 0.5000 2 Machinery's Handbook 27th Edition PINS AND STUDS 1681 Table 8. American National Standard Grooved T-Head Cotter Pins ANSI/ASME B18.8.2-1995 Nominal Sizea or Basic Shank Dia. 5⁄ 0.156 32 3⁄ 0.187 16 1⁄ 0.250 4 5⁄ 0.312 16 23⁄ 0.359 64 1⁄ 0.500 2 Shank Diameter, A Max 0.154 0.186 0.248 0.310 0.358 0.498 Length, N Min 0.150 0.182 0.244 0.305 0.353 0.493 Max 0.08 0.09 0.12 0.16 0.18 0.25 Head Dia., O Max 0.26 0.30 0.40 0.51 0.57 0.79 Min 0.24 0.28 0.38 0.48 0.54 0.76 Head Height, P Head Width, Q Max 0.11 0.13 0.17 0.21 0.24 0.32 Max 0.18 0.22 0.28 0.34 0.38 0.54 Min 0.09 0.11 0.15 0.19 0.22 0.30 Min 0.15 0.18 0.24 0.30 0.35 0.49 Range of Standard Lengths,b L 3⁄ –11⁄ 4 8 3⁄ –11⁄ 4 4 1–11⁄2 1 1 ⁄8–2 11⁄4–2 2–3 Recommended Hole Size Max 0.161 0.193 0.257 0.319 0.366 0.508 Min 0.156 0.187 0.250 0.312 0.359 0.500 a When specifying nominal size in decimals, zeros preceding decimal point and in the fourth decimal place are omitted. b Lengths increase in 1⁄ -inch steps from 3⁄ to 11⁄ inch and in 1⁄ -inch steps above 11⁄ inches. For groove 8 4 4 4 4 length, M, dimensions see ANSI/ASME B18.8.2-1995. All dimensions are in inches. For expanded diameter, B, dimensions, see ANSI/ASME B18.8.2-1995. Table 9. American National Standard Round Head Grooved Drive Studs ANSI/ASME B18.8.2-1995 Stud Size Number and Basic Shank Diametera 0 0.067 2 0.086 4 0.104 6 0.120 7 0.136 8 0.144 10 0.161 12 0.196 14 0.221 16 0.250 Shank Diameter, A Head Diameter, O Max 0.067 0.086 0.104 0.120 0.136 0.144 0.161 0.196 0.221 0.250 Min 0.065 0.084 0.102 0.118 0.134 0.142 0.159 0.194 0.219 0.248 Max 0.130 0.162 0.211 0.260 0.309 0.309 0.359 0.408 0.457 0.472 Min 0.120 0.146 0.193 0.240 0.287 0.287 0.334 0.382 0.429 0.443 Head Height, P Max 0.050 0.070 0.086 0.103 0.119 0.119 0.136 0.152 0.169 0.174 Min 0.040 0.059 0.075 0.091 0.107 0.107 0.124 0.140 0.156 0.161 Range of Standard Lengths,b L 1⁄ –1⁄ 8 4 1⁄ –1⁄ 8 4 3⁄ –5⁄ 16 16 1⁄ –3⁄ 4 8 5⁄ –1⁄ 16 2 3⁄ –5⁄ 8 8 3⁄ –5⁄ 8 8 1⁄ 3⁄ 24 1⁄ –3⁄ 2 4 1⁄ 2 Recommended Hole Size Max 0.0686 0.0877 0.1059 0.1220 0.1382 0.1463 0.1636 0.1990 0.2240 0.2534 Min 0.0670 0.0860 0.1040 0.1200 0.1360 0.1440 0.1610 0.1960 0.2210 0.2500 a Where Drill Size 51 44 37 31 29 27 20 9 2 1⁄ 4 specifying nominal size in decimals, zeros preceding decimal point and in the fourth decimal place are omitted. b Lengths increase in 1⁄ -inch steps from 1⁄ to 3⁄ inch and in 1⁄ -inch steps above 3⁄ inch. 16 8 8 8 8 All dimensions are in inches. For pilot length, M, and expanded diameter, B, dimensions see ANSI/ASME B18.8.2-1995. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1682 PINS Table 10. American National Standard Slotted Type Spring Pins ANSI/ASME B18.8.2-1995 Nominal Sizea or Basic Pin Diameter Average Pin Diameter, A Max Min Cham fer Dia., B Max Chamfer Length, C Max Min Material Stock SAE Thick Recommended SAE 1070 – 30302 Berylness, Hole and lium 1095 and F Size SAE 51420 30304 Copper Basic Max Min Double Shear Load, Min, lb Range of Practical Lengthsb 1⁄ 16 0.062 0.069 0.066 0.059 0.028 0.007 0.012 0.065 0.062 430 250 270 3⁄ –1 16 5⁄ 64 0.078 0.086 0.083 0.075 0.032 0.008 0.018 0.081 0.078 800 460 500 3⁄ –11⁄ 16 2 3⁄ 32 0.094 0.103 0.099 0.091 0.038 0.008 0.022 0.097 0.094 1,150 670 710 3⁄ –11⁄ 16 2 1⁄ 8 0.125 0.135 0.131 0.122 0.044 0.008 0.028 0.129 0.125 1,875 1,090 1,170 5⁄ –2 16 9⁄ 64 0.141 0.149 0.145 0.137 0.044 0.008 0.028 0.144 0.140 2,175 1,260 1,350 3⁄ –2 8 5⁄ 32 0.156 0.167 0.162 0.151 0.048 0.010 0.032 0.160 0.156 2,750 1,600 1,725 7⁄ –21⁄ 16 2 3⁄ 16 0.188 0.199 0.194 0.182 0.055 0.011 0.040 0.192 0.187 4,150 2,425 2,600 1⁄ –21⁄ 2 2 7⁄ 32 0.219 0.232 0.226 0.214 0.065 0.011 0.048 0.224 0.219 5,850 3,400 3,650 1⁄ –3 2 1⁄ 4 0.250 0.264 0.258 0.245 0.065 0.012 0.048 0.256 0.250 7,050 4,100 4,400 1⁄ –31⁄ 2 2 5⁄ 16 0.312 0.330 0.321 0.306 0.080 0.014 0.062 0.318 0.312 10,800 6,300 6,750 3⁄ –4 4 3⁄ 8 0.375 0.395 0.385 0.368 0.095 0.016 0.077 0.382 0.375 16,300 9,500 10,200 3⁄ , 7⁄ , 1,11⁄ , 4 8 4 11⁄2,13⁄4, 2–4 7⁄ 16 0.438 0.459 0.448 0.430 0.095 0.017 0.077 0.445 0.437 19,800 11,500 12,300 1, 11⁄4,11⁄2, 13⁄4, 2–4 1⁄ 2 0.500 0.524 0.513 0.485 0.110 0.025 0.094 0.510 0.500 27,100 15,800 17,000 11⁄4, 11⁄2, 13⁄4, 2–4 5⁄ 8 0.625 0.653 0.640 0.608 0.125 0.030 0.125 0.636 0.625 46,000 18,800 … 2–6 3⁄ 4 0.750 0.784 0.769 0.730 0.150 0.030 0.150 0.764 0.750 66,000 23,200 … 2–6 a Where specifying nominal size in decimals, zeros preceding decimal point are omitted. b Length increments are 1⁄ inch from 1⁄ to 1 inch; 1⁄ from 1 inch to 2 inches; and 1⁄ inch from 2 inches 16 8 8 4 to 6 inches. All dimensions are in inches. American National Standard Spring Pins.—These pins are made in two types: one type has a slot throughout its length; the other is shaped into a coil. Preferred Lengths and Sizes: The preferred lengths and sizes in which these pins are normally available are given in Tables 10 and 11. Materials: Spring pins are normally made from SAE 1070–1095 carbon steel, SAE 6150H alloy steel, SAE types 51410 through 51420, 30302 and 30304 corrosion resistant steels, and beryllium copper alloy, heat treated or cold worked to attain the hardness and performance characteristics set forth in ANSI/ASME B18.8.2-1995. Designation: Spring pins are designated by the following data in the sequence shown: Examples: Pin, Coiled Spring, 1⁄4 × 11⁄4, Standard Duty, Steel, Zinc Plated Pin, Slotted Spring, 1⁄2 × 3, Steel, Phosphate Coated Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition Table 11. American National Standard Coiled Type Spring Pins ANSI/ASME B18.8.2-1995 Pin Diameter, A Heavy Duty Max Min … … … … … … … … 0.070 0.066 0.086 0.082 0.103 0.098 0.118 0.113 0.136 0.130 0.168 0.161 0.202 0.194 0.235 0.226 0.268 0.258 0.334 0.322 0.400 0.386 0.466 0.450 0.532 0.514 0.658 0.640 0.784 0.766 Chamfer Light Duty Max … … … … 0.073 0.089 0.106 0.121 0.139 0.172 0.207 0.240 0.273 0.339 0.405 0.471 0.537 … … Min … … … … 0.067 0.083 0.099 0.114 0.131 0.163 0.196 0.228 0.260 0.324 0.388 0.452 0.516 … … Dia., B Max 0.029 0.037 0.045 0.050 0.059 0.075 0.091 0.106 0.121 0.152 0.182 0.214 0.243 0.304 0.366 0.427 0.488 0.613 0.738 Length, C Ref 0.024 0.024 0.024 0.024 0.028 0.032 0.038 0.038 0.044 0.048 0.055 0.065 0.065 0.080 0.095 0.095 0.110 0.125 0.150 Recommended Hole Size Max Min 0.032 0.031 0.040 0.039 0.048 0.046 0.053 0.051 0.065 0.061 0.081 0.077 0.097 0.093 0.112 0.108 0.129 0.124 0.160 0.155 0.192 0.185 0.224 0.217 0.256 0.247 0.319 0.308 0.383 0.370 0.446 0.431 0.510 0.493 0.635 0.618 0.760 0.743 1070–1095 and 51420 30302 and 30304 Standard Duty 90a 65 100 135a 145 190a 190 250a 330 265 550 425 775 600 1,050 825 1,400 1,100 2,200 1,700 3,150 2,400 4,200 3,300 5,500 4,300 8,700 6,700 12,600 9,600 17,000 13,300 22,500 17,500 … 35,000b … 50,000b SAE Material Number 1070–1095 30302 and and 51420 30304 Double Shear Load, Min, lb Heavy Duty … … … … … … … … 475 360 800 575 1,150 825 1,500 1,150 2,000 1,700 3,100 2,400 4,500 3,500 5,900 4,600 7,800 6,200 12,000 9,300 18,000 14,000 23,500 18,000 32,000 25,000 … 48,000b … 70,000b 1070–1095 and 51420 30302 and 30304 Light Duty … … … … … … … … 205 160 325 250 475 360 650 500 825 650 1,300 1,000 1,900 1,450 2,600 2,000 3,300 2,600 5,200 4,000 … … … … … … … … … … All dimensions are in inches. Copyright 2004, Industrial Press, Inc., New York, NY 1683 a Sizes 1⁄ inch through 0.052 inch are not available in SAE 1070–1095 carbon steel. 32 b Sizes 5⁄ inch and larger are produced from SAE 6150H alloy steel, not SAE 1070–1095 carbon steel. Practical lengths, L, for sizes 1⁄ through 0.052 inch are 1⁄ through 8 32 8 5⁄ inch and for the 7⁄ -inch size, 1⁄ through 13⁄ inches. For lengths of other sizes see Table 10. 8 64 4 4 PINS Nominal Size or Basic Pin Diameter 1⁄ 0.031 32 0.039 3⁄ 0.047 64 0.052 1⁄ 0.062 16 5⁄ 0.078 64 3⁄ 0.094 32 7⁄ 0.109 64 1⁄ 0.125 8 5⁄ 0.156 32 3⁄ 0.188 16 7⁄ 0.219 32 1⁄ 0.250 4 5⁄ 0.312 16 3⁄ 0.375 8 7⁄ 0.438 16 1⁄ 0.500 2 5⁄ 0.625 8 3⁄ 0.750 4 Standard Duty Max Min 0.035 0.033 0.044 0.041 0.052 0.049 0.057 0.054 0.072 0.067 0.088 0.083 0.105 0.099 0.120 0.114 0.138 0.131 0.171 0.163 0.205 0.196 0.238 0.228 0.271 0.260 0.337 0.324 0.403 0.388 0.469 0.452 0.535 0.516 0.661 0.642 0.787 0.768 Machinery's Handbook 27th Edition 1684 RETAINING RINGS RETAINING RINGS Retaining Rings.—The purpose of a retaining ring is to act as an artificial shoulder that will retain an object in a housing (internal ring), as shown in Fig. 1, or on a shaft (external ring). Two types of retaining ring are common, the stamped ring and the spiral-wound ring. The stamped type of retaining ring, or snap ring, is stamped from tempered sheet metal and has a nonuniform cross-section. The typical spiral-wound retaining ring has a uniform cross-section and is made up of two or more turns of coiled, spring-tempered steel, although one-turn spiral-wound rings are common. Spiral-wound retaining rings provide a continuous gapless shoulder to a housing or shaft. Most stamped rings can only be installed at or near the end of a shaft or housing. The spiral-wound design generally requires installation from the end of a shaft or housing. Both types, stamped and spiral, are usually installed into grooves on the shaft or housing. Housing Retained Part Max. Groove Chamfer or Radius + Max. Side Clearance + Max. Retained Part Chamfer or Radius = Maximum Total Radius or Chamfer Fig. 1. Typical Retaining Ring Installation Showing Maximum Total Radius or Chamfer (Courtesy Spirolox Retaining Rings) In the section that follows, Tables 1 through 6 give dimensions and data on general-purpose tapered and reduced cross-section metric retaining rings (stamped type) covered by ANSI B27.7-1977, R1993. Tables 1 and 4 cover Type 3AM1 tapered external retaining rings, Tables 2 and 5 cover Type 3BM1 tapered internal rings, and Tables 3 and 6 cover Type 3CM1 reduced cross-section external rings. Tables 7 through 10 cover inch sizes of internal and external spiral retaining rings corresponding to MIL-R-27426 Types A (external) and B (internal), Class 1 (medium duty) and Class 2 (heavy duty). Tables 11 through 17 cover stamped retaining rings in inch sizes. Table 1. American National Standard Metric Tapered Retaining Rings — Basic External Series — 3AM1 ANSI B27.7-1977, R1993 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1685 Shaft Dia. Table 1. (Continued) American National Standard Metric Tapered Retaining Rings — Basic External Series — 3AM1 ANSI B27.7-1977, R1993 Ring Free Dia. Groove Thick ness Dia. Width Depth d ref Ring Edge Margin Z min Shaft Diam S Free Dia. D Groove Thick ness Dia. Width Depth W d ref Edge Margin S D t G W t G 4 3.60 0.25 3.80 0.32 0.1 0.3 36 33.25 1.3 33.85 1.4 1.06 3.2 5 4.55 0.4 4.75 0.5 0.13 0.4 38 35.20 1.3 35.8 1.4 1.10 Z min 3.3 6 5.45 0.4 5.70 0.5 0.15 0.5 40 36.75 1.6 37.7 1.75 1.15 3.4 7 6.35 0.6 6.60 0.7 0.20 0.6 42 38.80 1.6 39.6 1.75 1.20 3.6 8 7.15 0.6 7.50 0.7 0.25 0.8 43 39.65 1.6 40.5 1.75 1.25 3.8 9 8.15 0.6 8.45 0.7 0.28 0.8 45 41.60 1.6 42.4 1.75 1.30 3.9 10 9.00 0.6 9.40 0.7 0.30 0.9 46 42.55 1.6 43.3 1.75 1.35 4.0 11 10.00 0.6 10.35 0.7 0.33 1.0 48 44.40 1.6 45.2 1.75 1.40 4.2 12 10.85 0.6 11.35 0.7 0.33 1.0 50 46.20 1.6 47.2 1.75 1.40 4.2 13 11.90 0.9 12.30 1.0 0.35 1.0 52 48.40 2.0 49.1 2.15 1.45 4.3 14 12.90 0.9 13.25 1.0 0.38 1.2 54 49.9 2.0 51.0 2.15 1.50 4.5 15 13.80 0.9 14.15 1.0 0.43 1.3 55 50.6 2.0 51.8 2.15 1.60 4.8 16 14.70 0.9 15.10 1.0 0.45 1.4 57 52.9 2.0 53.8 2.15 1.60 4.8 17 15.75 0.9 16.10 1.0 0.45 1.4 58 53.6 2.0 54.7 2.15 1.65 4.9 18 16.65 1.1 17.00 1.2 0.50 1.5 60 55.8 2.0 56.7 2.15 1.65 4.9 19 17.60 1.1 17.95 1.2 0.53 1.6 62 57.3 2.0 58.6 2.15 1.70 5.1 20 18.35 1.1 18.85 1.2 0.58 1.7 65 60.4 2.0 61.6 2.15 1.70 5.1 21 19.40 1.1 19.80 1.2 0.60 1.8 68 63.1 2.0 64.5 2.15 1.75 5.3 22 20.30 1.1 20.70 1.2 0.65 1.9 70 64.6 2.4 66.4 2.55 1.80 5.4 23 21.25 1.1 21.65 1.2 0.67 2.0 72 66.6 2.4 68.3 2.55 1.85 5.5 24 22.20 1.1 22.60 1.2 0.70 2.1 75 69.0 2.4 71.2 2.55 1.90 5.7 25 23.10 1.1 23.50 1.2 0.75 2.3 78 72.0 2.4 74.0 2.55 2.00 6.0 26 24.05 1.1 24.50 1.2 0.75 2.3 80 74.2 2.4 75.9 2.55 2.05 6.1 27 24.95 1.3 25.45 1.4 0.78 2.3 82 76.4 2.4 77.8 2.55 2.10 6.3 28 25.80 1.3 26.40 1.4 0.80 2.4 85 78.6 2.4 80.6 2.55 2.20 6.6 30 27.90 1.3 28.35 1.4 0.83 2.5 88 81.4 2.8 83.5 2.95 2.25 6.7 32 29.60 1.3 30.20 1.4 0.90 2.7 90 83.2 2.8 85.4 2.95 2.30 6.9 34 31.40 1.3 32.00 1.4 1.00 3.0 95 88.1 2.8 90.2 2.95 2.40 7.2 35 32.30 1.3 32.90 1.4 1.05 3.1 100 92.5 2.8 95.0 2.95 2.50 7.5 All dimensions are in millimeters. Sizes −4, −5, and −6 are available in beryllium copper only. These rings are designated by series symbol and shaft diameter, thus: for a 4 mm diameter shaft, 3AM1-4; for a 20 mm diameter shaft, 3AM1-20; etc. Ring Free Diameter Tolerances: For ring sizes −4 through −6, +0.05, −0.10 mm; for sizes −7 through −12, +0.05, −0.15 mm; for sizes −13 through − 26, +0.15, −0.25 mm; for sizes −27 through −38, +0.25, −0.40 mm; for sizes −40 through −50, +0.35, −0.50 mm; for sizes −52 through −62, +0.35, −0.65 mm; and for sizes −65 through −100, +0.50, −0.75 mm. Groove Diameter Tolerances: For ring sizes −4 through −6, −0.08 mm; for sizes −7 through −10, − 0.10 mm; for sizes −11 through −15, −0.12 mm; for sizes −16 through −26, −0.15 mm; for sizes −27 through − 36, −0.20 mm; for sizes −38 through −55, −0.30 mm; and for sizes −57 through −100, − 0.40 mm. Groove Diameter F.I.M. (full indicator movement) or maximum allowable deviation of concentricity between groove and shaft: For ring sizes −4 through −6, 0.03 mm; for ring sizes −7 through − 12, 0.05 mm; for sizes −13 through −28, 0.10 mm; for sizes −30 through −55, 0.15 mm; and for sizes −57 through − 00, 0.20 mm. Groove Width Tolerances: For ring size −4, +0.05 mm; for sizes −5 and −6, +0.10 mm, for sizes − 7 through −38, +0.15 mm; and for sizes −40 through − 100, +0.20 mm. Groove Maximum Bottom Radii,R: For ring sizes −4 through −6, none; for sizes −7 through −18, 0.1 mm; for sizes −19 through −30, 0.2 mm; for sizes −32 through −50, 0.3 mm; and for sizes −52 through −100, 0.4 mm. For manufacturing details not shown, including materials, see ANSI B27.71977, R1993. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1686 RETAINING RINGS Table 2. American National Standard Metric Tapered Retaining Rings — Basic Internal Series — 3BM1 ANSI B27.7-1977, R1993 Dia. Width Depth Edge Margin Shaft Dia. Free Dia. Thickness Dia. Width Depth Edge Margin Groove Thickness Ring Free Dia. Groove Shaft Dia. Ring S 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 32 34 35 36 37 38 40 42 45 46 47 48 50 52 55 57 58 60 62 63 D 8.80 10.00 11.10 12.20 13.30 14.25 15.45 16.60 17.70 18.90 20.05 21.10 22.25 23.30 24.40 25.45 26.55 27.75 28.85 29.95 31.10 33.40 35.35 37.75 38.75 40.00 41.05 42.15 44.25 46.60 49.95 51.05 52.15 53.30 55.35 57.90 61.10 63.25 64.4 66.8 68.6 69.9 t 0.4 0.6 0.6 0.6 0.6 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.1 1.1 1.1 1.1 1.1 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.0 G 8.40 9.45 10.50 11.60 12.65 13.70 14.80 15.85 16.90 18.00 19.05 20.10 21.15 22.20 23.30 24.35 25.4 26.6 27.7 28.8 29.8 31.9 33.9 36.1 37.2 38.3 39.3 40.4 42.4 44.5 47.6 48.7 49.8 50.9 53.1 55.3 58.4 60.5 61.6 63.8 65.8 66.9 W 0.5 0.7 0.7 0.7 0.7 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.2 1.2 1.2 1.2 1.2 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.75 1.75 1.75 1.75 1.75 1.75 1.75 2.15 2.15 2.15 2.15 2.15 2.15 2.15 d ref 0.2 0.23 0.25 0.3 0.33 0.35 0.40 0.43 0.45 0.50 0.53 0.55 0.57 0.60 0.65 0.67 0.70 0.80 0.85 0.90 0.90 0.95 0.95 1.05 1.10 1.15 1.15 1.20 1.20 1.25 1.30 1.35 1.40 1.45 1.55 1.65 1.70 1.75 1.80 1.90 1.90 1.95 Z min 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.7 1.8 1.9 2.0 2.1 2.4 2.6 2.7 2.7 2.9 2.9 3.2 3.3 3.5 3.5 3.6 3.6 3.7 3.9 4.0 4.2 4.3 4.6 5.0 5.1 5.3 5.4 5.7 5.7 5.9 S 65 68 70 72 75 78 80 82 85 88 90 92 95 98 100 102 105 108 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 200 210 220 230 240 250 … D 72.2 75.7 77.5 79.6 83.3 86.8 89.1 91.1 94.4 97.9 100.0 102.2 105.6 109.0 110.7 112.4 115.8 119.2 120.8 126.0 132.4 137.1 142.5 148.5 154.1 159.5 164.5 168.8 175.1 180.3 185.6 191.3 196.6 202.7 207.7 217.8 230.3 240.5 251.4 262.3 273.3 … t 2.4 2.4 2.4 2.4 2.4 2.8 2.8 2.8 2.8 2.8 2.80 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 3.2 3.2 3.2 3.2 3.2 4.0 4.0 4.0 4.0 4.0 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 … G 69.0 72.2 74.4 76.5 79.7 82.8 85.0 87.2 90.4 93.6 95.7 97.8 101.0 104.2 106.3 108.4 111.5 114.6 116.7 121.9 127.0 132.1 137.2 142.3 147.4 152.5 157.6 162.7 167.8 172.9 178.0 183.2 188.4 193.6 198.8 209.0 219.4 230.0 240.6 251.0 261.4 … W 2.55 2.55 2.55 2.55 2.55 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 3.40 3.40 3.40 3.40 3.40 4.25 4.25 4.25 4.25 4.25 5.10 5.10 5.10 5.10 5.10 5.10 5.10 5.10 … d ref 2.00 2.10 2.20 2.25 2.35 2.40 2.50 2.60 2.70 2.80 2.85 2.90 3.00 3.10 3.15 3.20 3.25 3.30 3.35 3.45 3.50 3.55 3.60 3.65 3.70 3.75 3.80 3.85 3.90 3.95 4.00 4.10 4.20 4.30 4.40 4.50 4.70 5.00 5.30 5.50 5.70 … Z min 6.0 6.3 6.6 6.7 7.1 7.2 7.5 7.8 8.1 8.4 8.6 8.7 9.0 9.3 9.5 9.6 9.8 9.9 10.1 10.4 10.5 10.7 10.8 11.0 11.1 11.3 11.4 11.6 11.7 11.9 12.0 12.3 12.6 12.9 13.2 13.5 14.1 15.0 15.9 16.5 17.1 … All dimensions are in millimeters. These rings are designated by series symbol and shaft diameter, thus: for a 9 mm diameter shaft, 3BM1-9; for a 22 mm diameter shaft, 3BM1-22; etc. Ring Free Diameter Tolerances: For ring sizes −8 through −20, +0.25, −0.13 mm; for sizes −21 through −26, +0.40, −0.25 mm; for sizes −27 through −38, +0.65, −0.50 mm; for sizes −40 through − 50, +0.90, −0.65 mm; for sizes −52 through −75, +1.00, −0.75 mm; for sizes −78 through −92, +1.40, Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1687 −1.40 mm; for sizes −95 through −155, +1.65, −1.65 mm; for sizes −160 through −180, +2.05, −2.05 mm; and for sizes −185 through −250, +2.30, −2.30 mm. Groove Diameter Tolerances: For ring sizes −8 and −9, +0.06 mm; for sizes −10 through −18, +0.10 mm; for sizes −19 through − 28, +0.15 mm; for sizes −30 through −50, +0.20 mm; for sizes − 52 through −98, +0.30; for sizes −100 through −160, +0.40 mm; and for sizes −165 through −250, +0.50 mm. Groove Diameter F.I.M. (full indicator movement) or maximum allowable deviation of concentricity between groove and shaft: For ring sizes −8 through −10, 0.03 mm; for sizes −11 through −15, 0.05 mm; for sizes −16 through −25, 0.10 mm; for sizes −26 through −45, 0.15 mm; for sizes −46 through −80, 0.20 mm; for sizes −82 through −150, 0.25 mm; and for sizes −155 through −250, 0.30 mm. Groove Width Tolerances: For ring size −8, +0.10 mm; for sizes −9 through −38, +0.15 mm; for sizes −40 through −130, +0.20 mm; and for sizes −135 through −250, +0.25 mm. Groove Maximum Bottom Radii: For ring sizes −8 through −17, 0.1 mm; for sizes −18 through − 30, 0.2 mm; for sizes −32 through −55, 0.3 mm; and for sizes −56 through −250, 0.4 mm. For manufacturing details not shown, including materials, see ANSI B27.7-1977, R1993. Table 3. American National Standard Metric Reduced Cross Section Retaining Rings — E Ring External Series —3CM1 ANSI B27.7-1977, R1993 S D t Y nom G W d ref Z min S D t Y nom 1 2 3 4 5 6 7 8 9 10 0.64 1.30 2.10 2.90 3.70 4.70 5.25 6.15 6.80 7.60 0.25 0.25 0.4 0.6 0.6 0.6 0.6 0.6 0.9 0.9 2.0 4.0 5.6 7.2 8.5 11.1 13.4 14.6 15.8 16.8 0.72 1.45 2.30 3.10 3.90 4.85 5.55 6.40 7.20 8.00 0.32 0.32 0.5 0.7 0.7 0.7 0.7 0.7 1.0 1.0 0.14 0.28 0.35 0.45 0.55 0.58 0.73 0.80 0.90 1.00 0.3 0.6 0.7 0.9 1.1 1.2 1.5 1.6 1.8 2.0 11 12 13 15 16 18 20 22 25 … 8.55 9.20 9.95 11.40 12.15 13.90 15.60 17.00 19.50 … 0.9 1.1 1.1 1.1 1.1 1.3 1.3 1.3 1.3 … 17.4 18.6 20.3 22.8 23.8 27.2 30.0 33.0 37.1 … 8.90 9.60 10.30 11.80 12.50 14.30 16.00 17.40 20.00 … Edge Margin Depth Dia. G Width Groove Outer Dia. Thickness Free Dia. Shaft Dia. Edge Margin Ring Depth Dia. Width Groove Outer Dia. Thickness Free Dia. Shaft Dia. Ring W d ref Z min 1.0 1.2 1.2 1.2 1.2 1.4 1.4 1.4 1.4 … 1.05 1.20 1.35 1.60 1.75 1.85 2.00 2.30 2.50 … 2.1 2.4 2.7 3.2 3.5 3.7 4.0 4.6 5.0 … All dimensions are in millimeters. Size −1 is available in beryllium copper only. These rings are designated by series symbol and shaft diameter, thus: for a 2 mm diameter shaft, 3CM1-2; for a 13 mm shaft, 3CMI -13; etc. Ring Free Diameter Tolerances: For ring sizes − 1 through −7, +0.03, −0.08 mm; for sizes −8 through −13, +0.05, −0.10 mm; and for sizes −15 through −25, +0.10, −0.15 mm. Groove Diameter Tolerances: For ring sizes −1 and −2, −0.05 mm; for sizes −3 through −6, −0.08; for sizes −7 through −11, −0.10 mm; for sizes −12 through −18, − 0.15 mm; and for sizes −20 through −25, − 0.20 mm. Groove Diameter F.I.M. (Full Indicator Movement) or maximum allowable deviation of concentricity between groove and shaft: For ring sizes −1 through −3, 0.04 mm; for −4 through −6, 0.05 mm; for −7 through −10, 0.08 mm; for −11 through −25, 0.10 mm. Groove Width Tolerances: For ring sizes − 1 and −2, +0.05 mm; for size −3, +0.10 mm; and for sizes −4 through − 25, +0.15 mm. Groove Maximum Bottom Radii: For ring sizes −1 and −2, 0.05 mm; for −3 through −7, 0.15 mm; for −8 through −13, 0.25 mm; and for −15 through −25, 0.4 mm. For manufacturing details not shown, including materials, see ANSI B27.7-1977, R1993. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1688 RETAINING RINGS Ring Seated in Groove Ring Expanded over Shaft Table 4. American National Standard Metric Basic External Series 3AM1 Retaining Rings, Checking and Performance Data ANSI B27.7-1977, R1993 Ring Series and Size No. Clearance Dia. Ring Over Shaft Ring in Groove Gaging Diametera Allowable Thrust Loads Sharp Corner Abutment Maximum Allowable Corner Radii and Chamfers Allowable Assembly Speedb 3AM1 C1 C2 K max Prc Pgd R max Ch max … No. mm mm mm kN kN mm mm rpm −4a 7.0 6.8 4.90 0.6 0.2 0.35 0.25 70 000 −5a 8.2 7.9 5.85 1.1 0.3 0.35 0.25 70 000 −6a 9.1 8.8 6.95 1.4 0.4 0.35 0.25 70 000 −7 12.3 11.8 8.05 2.6 0.7 0.45 0.3 60 000 −8 13.6 13.0 9.15 3.1 1.0 0.5 0.35 55 000 −9 14.5 13.8 10.35 3.5 1.2 0.6 0.35 48 000 −10 15.5 14.7 11.50 3.9 1.5 0.7 0.4 42 000 −11 16.4 15.6 12.60 4.3 1.8 0.75 0.45 38 000 −12 17.4 16.6 13.80 4.7 2.0 0.8 0.45 34 000 −13 19.7 18.8 15.05 7.5 2.2 0.8 0.5 31 000 −14 20.7 19.7 15.60 8.1 2.6 0.9 0.5 28 000 −15 21.7 20.6 17.20 8.7 3.2 1.0 0.6 27 000 −16 22.7 21.6 18.35 9.3 3.5 1.1 0.6 25 000 −17 23.7 22.6 19.35 9.9 4.0 1.1 0.6 24 000 −18 26.2 25.0 20.60 16.0 4.4 1.2 0.7 23 000 −19 27.2 25.9 21.70 16.9 4.9 1.2 0.7 21 500 −20 28.2 26.8 22.65 17.8 5.7 1.2 0.7 20 000 −21 29.2 27.7 23.80 18.6 6.2 1.3 0.7 19 000 −22 30.3 28.7 24.90 19.6 7.0 1.3 0.8 18 500 −23 31.3 29.6 26.00 20.5 7.6 1.3 0.8 18 000 −24 34.1 32.4 27.15 21.4 8.2 1.4 0.8 17 500 −25 35.1 33.3 28.10 22.3 9.2 1.4 0.8 17 000 −26 36.0 34.2 29.25 23.2 9.6 1.5 0.9 16 500 −27 37.8 35.9 30.35 28.4 10.3 1.5 0.9 16 300 −28 38.8 36.9 31.45 28.4 11.0 1.6 1.0 15 800 −30 40.8 38.8 33.6 31.6 12.3 1.6 1.0 15 000 −32 42.8 40.7 35.9 33.6 14.1 1.7 1.0 14 800 −34 44.9 42.5 37.9 36 16.7 1.7 1.1 14 000 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1689 Table 4. (Continued) American National Standard Metric Basic External Series 3AM1 Retaining Rings, Checking and Performance Data ANSI B27.7-1977, R1993 Ring Series and Size No. Clearance Dia. Ring Over Shaft Ring in Groove Gaging Diametera Allowable Thrust Loads Sharp Corner Abutment Maximum Allowable Corner Radii and Chamfers Allowable Assembly Speedb 3AM1 C1 C2 K max Prc Pgd R max Ch max … No. mm mm mm kN kN mm mm rpm −35 45.9 43.4 39.0 37 18.1 1.8 1.1 13 500 −36 48.6 46.1 40.2 38 18.9 1.9 1.2 13 300 −38 50.6 48.0 42.5 40 20.5 2.0 1.2 12 700 −40 54.0 51.3 44.5 52 22.6 2.1 1.2 12 000 −42 56.0 53.2 46.9 54 24.8 2.2 1.3 11 000 −43 57.0 54.0 47.9 55 26.4 2.3 1.4 10 800 −45 59.0 55.9 50.0 58 28.8 2.3 1.4 10 000 −46 60.0 56.8 50.9 59 30.4 2.4 1.4 9 500 −48 62.4 59.1 53.0 62 33 2.4 1.4 8 800 −50 64.4 61.1 55.2 64 35 2.4 1.4 8 000 −52 67.6 64.1 57.4 84 37 2.5 1.5 7 700 −54 69.6 66.1 59.5 87 40 2.5 1.5 7 500 −55 70.6 66.9 60.4 89 44 2.5 1.5 7 400 −57 72.6 68.9 62.7 91 45 2.6 1.5 7 200 −58 73.6 69.8 63.6 93 46 2.6 1.6 7 100 −60 75.6 71.8 65.8 97 49 2.6 1.6 7 000 −62 77.6 73.6 67.9 100 52 2.7 1.6 6 900 −65 80.6 76.6 71.2 105 54 2.8 1.7 6 700 −68 83.6 79.5 74.5 110 58 2.9 1.7 6 500 −70 88.1 83.9 76.4 136 62 2.9 1.7 6 400 −72 90.1 85.8 78.5 140 65 2.9 1.7 6 200 −75 93.1 88.7 81.7 147 69 3.0 1.8 5 900 −78 95.4 92.1 84.6 151 76 3.0 1.8 5 600 −80 97.9 93.1 87.0 155 80 3.1 1.9 5 400 −82 100.0 95.1 89.0 159 84 3.2 1.9 5 200 −85 103.0 97.9 92.1 165 91 3.2 1.9 5 000 −88 107.0 100.8 95.1 199 97 3.2 1.9 4 800 −90 109.0 103.6 97.1 204 101 3.2 1.9 4 500 −95 114.0 108.6 102.7 215 112 3.4 2.1 4 350 −100 119.5 113.7 108.0 227 123 3.5 2.1 4 150 a For checking when ring is seated in groove. b These values have been calculated for steel rings. c These values apply to rings made from SAE 1060–1090 steels and PH 15-7 Mo stainless steel used on shafts hardened to Rc 50 minimum, with the exception of sizes −4, −5, and −6 which are supplied in beryllium copper only. Values for other sizes made from beryllium copper can be calculated by multiplying the listed values by 0.75. The values listed include a safety factor of 4. d These values are for all standard rings used on low carbon steel shafts. They include a safety factor of 2. Maximum allowable assembly loads with R max or Ch max are: For rings sizes −4, 0.2 kN; for sizes −5 and −6, 0.5 kN; for sizes −7 through −12, 2.1 kN; for sizes −13 through −17, 4.0 kN; for sizes −18 through −26, 6.0 kN; for sizes −27 through −38, 8.6 kN; for sizes −40 through − 50, 13.2 kN; for sizes −52 through −68, 22.0 kN; for sizes −70 through −85, 32 kN; and for sizes −88 through −100, 47 kN. Source: Appendix to American National Standard ANSI B27.7-1977, R1993. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1690 RETAINING RINGS Table 5. American National Standard Metric Basic Internal Series 3BMI Retaining Rings — Checking and Performance Data ANSI B27.7-1977, R1993 Max Allowable Radius of Retained Part Ring Compressed in Bore Ring Series and Size No. 3BMI No. −8 −9 −10 −11 −12 −13 −14 −15 −16 −17 −18 −19 −20 −21 −22 −23 −24 −25 −26 −27 −28 −30 −32 −34 −35 −36 −37 −38 −40 −42 −45 −46 −47 −48 −50 −52 −55 −57 Clearance Dia. Ring Ring in in Bore Groove C1 C2 mm 4.4 4.6 5.5 5.7 6.7 6.8 6.9 7.9 8.8 9.8 10.3 11.4 11.6 12.6 13.5 14.5 15.5 16.5 17.5 17.4 18.2 20.0 22.0 24.0 25.0 26.0 27.0 28.0 29.2 29.7 32.3 33.3 34.3 35.0 36.9 38.6 40.8 42.2 mm 4.8 5.0 6.0 6.3 7.3 7.5 7.7 8.7 9.7 10.8 11.3 12.5 12.7 13.8 14.8 15.9 16.9 18.1 19.2 19.2 20.0 21.9 23.9 26.1 27.2 28.3 29.3 30.4 31.6 32.2 34.9 36.0 37.1 37.9 40.0 41.9 44.2 45.7 Max Allowable Chamfer of Retained Part Ring Seated in Groove Gaging Diametera A min mm 1.40 1.50 1.85 1.95 2.25 2.35 2.65 2.80 2.80 3.35 3.40 3.40 3.8 4.2 4.3 4.9 5.2 6.0 5.7 5.9 6.0 6.0 7.3 7.6 8.0 8.3 8.4 8.6 9.7 9.0 9.6 9.7 10.0 10.5 12.1 11.7 11.9 12.5 Allowable Thrust Loads Sharp Corner Abutment Prb Pgc kN 2.4 4.4 4.9 5.4 5.8 8.9 9.7 10.4 11.0 11.7 12.3 13.1 13.7 14.5 22.5 23.5 24.8 25.7 26.8 33 34 37 39 42 43 44 45 46 62 65 69 71 72 74 77 99 105 109 kN 1.0 1.2 1.5 2.0 2.4 2.6 3.2 3.7 4.2 4.9 5.5 6.0 6.6 7.3 8.3 8.9 9.7 11.6 12.7 14.0 14.6 16.5 17.6 20.6 22.3 23.9 24.6 26.4 27.7 30.2 33.8 36 38 40 45 50 54 58 Maximum Allowable Corner Radii and Chamfers R max mm 0.4 0.5 0.5 0.6 0.6 0.7 0.7 0.7 0.7 0.75 0.75 0.8 0.9 0.9 0.9 1.0 1.0 1.0 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.7 1.7 1.7 1.7 1.7 1.7 1.7 2.0 2.0 2.0 Copyright 2004, Industrial Press, Inc., New York, NY Ch max mm 0.3 0.35 0.35 0.4 0.4 0.5 0.5 0.5 0.5 0.6 0.6 0.65 0.7 0.7 0.7 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.6 1.6 1.6 Machinery's Handbook 27th Edition RETAINING RINGS 1691 Table 5. (Continued) American National Standard Metric Basic Internal Series 3BMI −58 −60 −62 −63 −65 −68 −70 −72 −75 −78 −80 −82 −85 −88 −90 −92 −95 −98 −100 −102 −105 −108 −110 −115 −120 −125 −130 −135 −140 −145 −150 −155 −160 −165 −170 −175 −180 −185 −190 −200 −210 −220 −230 −240 −250 43.2 45.5 47.0 47.8 49.4 52.0 53.8 55.9 58.2 61.2 63.0 63.5 66.8 69.6 71.6 73.6 76.7 78.3 80.3 82.2 85.1 88.1 88.4 93.2 98.2 103.1 108.0 110.4 115.3 120.4 125.3 130.4 133.8 138.7 143.6 146.0 151.4 154.7 159.5 169.2 177.5 184.1 194.0 200.4 210.0 46.8 49.3 50.8 51.7 53.4 56.2 58.2 60.4 62.9 66.0 68.0 68.7 72.2 75.2 77.3 79.4 82.7 84.5 86.6 88.6 91.6 94.7 95.1 100.1 105.2 110.2 115.2 117.7 122.7 127.9 132.9 138.1 141.6 146.6 151.6 154.2 159.8 163.3 168.3 178.2 186.9 194.1 204.6 211.4 221.4 13.0 12.7 14.0 14.2 14.2 14.4 16.1 17.4 16.8 17.6 17.2 18.8 19.1 20.4 21.4 22.2 22.6 22.6 24.1 25.5 26.0 26.4 27.5 29.4 27.2 30.3 31.0 30.4 30.4 31.6 33.5 37.0 35.0 33.1 38.2 37.7 39.0 37.3 35.0 43.9 40.6 38.3 49.0 45.4 53.0 111 115 119 120 149 156 161 166 172 209 215 220 228 236 241 247 255 263 269 273 281 290 295 309 321 335 349 415 429 444 460 475 613 632 651 670 690 851 873 919 965 1000 1060 1090 1150 60 66 68 71 75 82 88 93 101 108 115 122 131 141 147 153 164 174 181 187 196 205 212 227 241 255 269 283 298 313 327 343 359 374 390 403 434 457 480 517 566 608 686 725 808 2.0 2.0 2.0 2.0 2.0 2.3 2.3 2.3 2.3 2.5 2.5 2.6 2.6 2.8 2.8 2.9 3.0 3.0 3.1 3.2 3.3 3.5 3.6 3.7 3.9 4.0 4.0 4.3 4.3 4.3 4.3 4.3 4.5 4.6 4.6 4.8 5.0 5.1 5.3 5.4 5.8 6.1 6.3 6.6 6.7 1.6 1.6 1.6 1.6 1.6 1.8 1.8 1.8 1.8 2.0 2.0 2.1 2.1 2.2 2.2 2.4 2.5 2.5 2.5 2.6 2.6 2.7 2.8 2.9 3.1 3.2 3.2 3.4 3.4 3.4 3.4 3.4 3.6 3.7 3.7 3.8 4.0 4.1 4.3 4.3 4.6 4.9 5.1 5.3 5.4 a For checking when ring is seated in groove. b These values apply to rings made from SAE 1060-1090 steels and PH 15-7 Mo stainless steel used in bores hardened to Rc 50 minimum. Values for rings made from beryllium copper can be calculated by multiplying the listed values by 0.75. The values listed include a safety factor of 4. c These values are for standard rings used in low carbon steel bores. They include a safety factor of 2. Maximum allowable assembly loads for R max or Ch max are: For ring size −8, 0.8 kN; for sizes − 9 through −12, 2.0 kN; for sizes −13 through −21, 4.0 kN; for sizes −22 through −26, 7.4 kN; for sizes −27 through −38, 10.8 kN; for sizes −40 through −50, 17.4 kN; for sizes −52 through −63, 27.4 kN; for size −65, 42.0 kN; for sizes −68 through −72, 39 kN; for sizes −75 through −130, 54 kN; for sizes −135 through −155, 67 kN; for sizes −160 through −180, 102 kN; and for sizes −185 through −250, 151 kN. Source: Appendix to American National Standard ANSI B27.7-1977, R1993. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1692 RETAINING RINGS Table 6. American National Standard Metric E-Type External Series 3CM1 Retaining Rings — Checking and Performance Data ANSI B27.7-1977, R1993 Max. Allowable Radius of Retained Part Ring Seated in Groove Ring Series and Size No. 3CM1 No. −1 −2 −3 −4 −5 −6 −7 −8 −9 −10 −11 −12 −13 −15 −16 −18 −20 −22 −25 Clearance Diameter Ring in Groove C2 mm 2.2 4.3 6.0 7.6 8.9 11.5 14.0 15.1 16.5 17.5 18.0 19.3 21.0 23.5 24.5 27.9 30.7 33.7 37.9 Max. Allowable Chamfer of Retained Part Maximum Allowable Corner Radii and Chamfers Allowable Thrust Loads Sharp Corner Abutment Pr b Pgc kN 0.06 0.13 0.3 0.7 0.9 1.1 1.2 1.4 3.0 3.4 3.7 4.9 5.4 6.2 6.6 8.7 9.8 10.8 12.2 R max mm 0.4 0.8 1.1 1.6 1.6 1.6 1.6 1.7 1.7 1.7 1.7 1.9 2.0 2.0 2.0 2.1 2.2 2.2 2.4 kN 0.02 0.09 0.17 0.3 0.4 0.6 0.8 1.0 1.3 1.6 1.9 2.3 2.9 4.0 4.5 5.4 6.5 8.1 10.1 Allowable Assembly Speeda … rpm 40 000 40 000 34 000 31 000 27 000 25 000 23 000 21 500 19 500 18 000 16 500 15 000 13 000 11 500 10 000 9 000 8 000 7 000 5 000 Ch max mm 0.25 0.5 0.7 1.2 1.2 1.2 1.2 1.3 1.3 1.3 1.3 1.4 1.5 1.5 1.5 1.6 1.7 1.7 1.9 a These values have been calculated for steel rings. b These values apply to rings made from SAE 1060-1090 steels and PH 15-7 Mo stainless steel used on shafts hardened to Rc 50 minimum, with the exception of size −1 which is supplied in beryllium copper only. Values for other sizes made from beryllium copper can be calculated by multiplying the listed values by 0.75. The values listed include a safety factor of 4. c These values apply to all standard rings used on low carbon steel shafts. They include a safety factor of 2. Maximum allowable assembly loads with R max or Ch max are as follows: Ring Size No. Maximum Allowable Load,kN Ring Size No. Maximum AllowableLoad, kN Ring Size No. Maximum AllowableLoad, kN −1 −2 −3 −4 −5 −6 −7 0.06 0.13 0.3 0.7 0.9 1.1 1.2 −8 −9 −10 −11 −12 −13 −15 1.4 3.0 3.4 3.7 4.9 5.4 6.2 −16 −18 −20 −22 −25 … … 6.6 8.7 9.8 10.8 12.2 … … Source: Appendix to American National Standard ANSI B27.7-1977, R1993. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS ;;; ;; ;;; ;; ;;; ;; ;;; ;; ;;; ;; ;;; ;; 1693 SIZE 0.500 to 1.500 G SIZE 1.562 and UP A C F E D Table 7. Medium Duty Internal Spiral Retaining Rings MIL-R-27426 Ring Groove Static Thrust Load (lb) Bore Dia. A Dia. G Wall E Dia. C Width D Ring 0.500 0.512 0.531 0.562 0.594 0.625 0.656 0.687 0.718 0.750 0.777 0.781 0.812 0.843 0.866 0.875 0.906 0.938 0.968 0.987 1.000 1.023 1.031 1.062 1.093 1.125 1.156 1.188 1.218 1.250 1.281 1.312 1.343 1.375 1.406 1.437 1.456 1.468 1.500 1.562 1.574 1.625 1.653 1.687 1.750 1.813 0.532 0.544 0.564 0.594 0.626 0.658 0.689 0.720 0.751 0.790 0.817 0.821 0.853 0.889 0.913 0.922 0.949 0.986 1.025 1.041 1.054 1.078 1.084 1.117 1.147 1.180 1.210 1.249 1.278 1.312 1.342 1.374 1.408 1.442 1.472 1.504 1.523 1.535 1.567 1.634 1.649 1.701 1.730 1.768 1.834 1.894 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.075 0.075 0.075 0.075 0.075 0.075 0.075 0.075 0.075 0.085 0.085 0.085 0.085 0.085 0.085 0.095 0.095 0.095 0.095 0.095 0.095 0.108 0.108 0.108 0.108 0.118 0.118 0.118 0.526 0.538 0.557 0.588 0.619 0.651 0.682 0.713 0.744 0.782 0.808 0.812 0.843 0.880 0.903 0.912 0.939 0.975 1.015 1.030 1.043 1.066 1.074 1.104 1.135 1.167 1.198 1.236 1.266 1.298 1.329 1.360 1.395 1.427 1.458 1.489 1.508 1.520 1.552 1.617 1.633 1.684 1.712 1.750 1.813 1.875 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.042 0.042 0.042 0.042 0.042 0.042 0.042 0.042 0.042 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.056 0.056 0.056 0.056 0.056 0.056 0.056 2000 2050 2130 2250 2380 2500 2630 2750 2870 3360 3480 3500 3640 3780 3880 3920 4060 4200 4340 4420 4480 5470 5510 5680 5840 6010 6180 7380 7570 7770 7960 8150 8340 8540 8740 8930 9050 9120 9320 10100 10180 10510 10690 10910 11310 11720 Ring Groove Static Thrust Load (lb) Groove Bore Dia. A Dia. G Wall E Dia. C Width D Ring Groove 405 420 455 495 535 610 670 725 790 800 835 840 915 1155 1250 1250 1335 1430 1950 1865 1910 1660 1650 1745 1820 1935 2020 2115 2195 2510 2425 2532 2875 3070 3180 3330 3410 3460 3605 3590 3640 3875 4020 4510 4895 5080 3.437 3.500 3.543 3.562 3.625 3.687 3.740 3.750 3.812 4.437 4.500 4.527 4.562 4.625 4.687 4.724 4.750 4.812 4.875 4.921 4.937 5.000 5.118 5.125 5.250 5.375 5.500 5.511 5.625 5.708 5.750 5.875 5.905 6.000 6.125 6.250 6.299 6.375 6.500 6.625 6.692 6.750 6.875 7.000 7.086 7.125 3.574 3.636 3.684 3.703 3.769 3.832 3.885 3.894 3.963 4.611 4.674 4.701 4.737 4.803 4.867 4.903 4.930 4.993 5.055 5.102 5.122 5.185 5.304 5.311 5.436 5.566 5.693 5.703 5.818 5.909 5.950 6.077 6.106 6.202 6.349 6.474 6.524 6.601 6.726 6.863 6.931 6.987 7.114 7.239 7.337 7.376 0.188 0.188 0.198 0.198 0.198 0.198 0.198 0.198 0.208 0.238 0.238 0.238 0.238 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 3.543 3.606 3.653 3.672 3.737 3.799 3.852 3.862 3.930 4.573 4.636 4.663 4.698 4.765 4.827 4.864 4.890 4.952 5.015 5.061 5.081 5.144 5.262 5.269 5.393 5.522 5.647 5.658 5.772 5.861 5.903 6.028 6.058 6.153 6.297 6.422 6.471 6.547 6.672 6.807 6.874 6.932 7.057 7.182 7.278 7.317 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 27660 28170 28520 28670 29180 29680 30100 30180 30680 35710 36220 36440 36720 43940 44530 44880 45130 45710 46310 46750 46900 47500 48620 48690 49880 51050 52250 52350 53440 54230 54630 55810 56100 57000 69500 70920 71480 72340 73760 75180 75940 76590 78010 79430 80410 80850 18240 18575 19515 19620 20330 20675 20975 21030 22525 30215 30645 30830 31065 32420 32855 33115 33300 33735 34175 34495 35595 36050 36905 36955 37590 39565 40485 40565 41405 43730 44050 45010 45240 45965 52750 53825 54250 54905 55980 60375 60985 61515 62655 63790 68125 68500 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1694 RETAINING RINGS Table 7. (Continued) Medium Duty Internal Spiral Retaining Rings MIL-R-27426 Bore Dia. A 1.850 1.875 1.938 2.000 2.047 2.062 2.125 2.165 2.188 2.250 2.312 2.375 2.437 2.440 2.500 2.531 2.562 2.625 2.677 2.688 2.750 2.813 2.834 2.875 2.937 2.952 3.000 3.062 3.125 3.149 3.187 3.250 3.312 3.346 3.375 Ring Dia. G 1.937 1.960 2.025 2.091 2.138 2.154 2.217 2.260 2.284 2.347 2.413 2.476 2.543 2.546 2.606 2.641 2.673 2.736 2.789 2.803 2.865 2.929 2.954 2.995 3.058 3.073 3.122 3.186 3.251 3.276 3.311 3.379 3.446 3.479 3.509 Groove Wall E 0.118 0.118 0.118 0.128 0.128 0.128 0.128 0.138 0.138 0.138 0.138 0.138 0.148 0.148 0.148 0.148 0.148 0.148 0.158 0.158 0.158 0.158 0.168 0.168 0.168 0.168 0.168 0.168 0.178 0.178 0.178 0.178 0.188 0.188 0.188 Dia. C 1.917 1.942 2.005 2.071 2.118 2.132 2.195 2.239 2.262 2.324 2.390 2.453 2.519 2.522 2.582 2.617 2.648 2.711 2.767 2.778 2.841 2.903 2.928 2.969 3.031 3.046 3.096 3.158 3.223 3.247 3.283 3.350 3.416 3.450 3.479 Width D 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 Static Thrust Load (lb) Ring 11960 12120 12530 12930 13230 13330 13740 14000 14150 14550 14950 15350 15760 15780 16160 16360 16560 16970 17310 17380 17780 18190 18320 18590 18990 19090 24150 24640 25150 25340 25650 26160 26660 26930 27160 Groove 5735 5825 6250 7090 7275 7225 7450 8020 8105 8335 9030 9275 10005 10015 10625 10900 11030 11305 12065 12115 12530 12675 13340 13530 13825 13890 14420 14720 15335 15450 15640 16270 17245 17425 17575 Bore Dia. A 7.250 7.375 7.480 7.500 7.625 7.750 7.875 8.000 8.250 8.267 8.464 8.500 8.750 8.858 9.000 9.055 9.250 9.448 9.500 9.750 10.000 10.250 10.500 10.750 11.000 3.875 3.938 4.000 4.063 4.125 4.188 4.250 4.312 4.330 4.375 Ring Dia. G 7.501 7.628 7.734 7.754 7.890 8.014 8.131 8.266 8.528 8.546 8.744 8.780 9.041 9.151 9.293 9.359 9.555 9.755 9.806 10.068 10.320 10.582 10.834 11.095 11.347 4.025 4.089 4.157 4.222 4.284 4.347 4.416 4.479 4.497 4.543 Wall E 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.208 0.208 0.218 0.218 0.218 0.218 0.228 0.228 0.228 0.228 Groove Dia. C 7.442 7.567 7.672 7.692 7.827 7.952 8.077 8.202 8.462 8.479 8.676 8.712 8.972 9.080 9.222 9.287 9.482 9.680 9.732 9.992 10.242 10.502 10.752 11.012 11.262 3.993 4.056 5.124 4.187 4.249 4.311 4.380 4.442 4.460 4.505 Width D 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.094 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 Static Thrust Load (lb) Ring 82270 83690 84880 85110 86520 87940 89360 90780 93620 93810 96040 96450 99290 100520 102130 102750 104960 107210 107800 110640 113470 116310 119150 121980 124820 30680 31700 32190 32700 33200 33710 34210 34710 34850 32210 Groove 69700 70900 71910 72105 77125 78390 79655 80920 87575 87755 89850 90230 97265 98465 100045 105190 107455 109755 110360 118145 121175 129340 132490 141030 144310 22525 23265 24835 25225 25610 25795 27665 28065 28185 28475 Source: Spirolox Retaining Rings, RR Series. All dimensions are in inches. Depth of groove d = (C − A)/2. Standard material: carbon spring steel (SAE 1070-1090). Ring Thickness, F: For shaft sizes 0.500 through 0.718, 0.025; for sizes 0.750 through 0.938, 0.031; for sizes 0.968 through 1.156, 0.037; for sizes 1.188 through 1.500, 0.043; for sizes 1.562 through 2.952, 0.049; for sizes 3.000 through 4.562, 0.061; for sizes 4.625 through 6.000, 0.072; for sizes 6.125 through 11.000, 0.086. Ring Free Diameter Tolerances: For housing sizes 0.500 through 1.031, +0.013, −0.000; for sizes 1.062 through 1.500, +0.015, −0.000; for sizes 1.562 through 2.047, +0.020, −0.000; for sizes 2.062 through 3.000, +0.025, −0.000; for sizes 3.062 through 4.063, +0.030, −0.000; for sizes 4.125 through 5.125, +0.035, −0.000; for sizes 5.250 through 6.125, +0.045, −0.000; for sizes 6.250 through 7.125, +0.055, −0.000; for sizes 7.250 through 11.000, +0.065, −0.000. Ring Thickness Tolerances: Thickness indicated is for unplated rings; add 0.002 to upper thickness tolerance for plated rings. For housing sizes 0.500 through 1.500, ±0.002; for sizes 1.562 through 4.562, ±0.003; for sizes 4.625 through 11.000, ±0.004. Groove Diameter Tolerances: For housing sizes 0.500 through 0.750, ±0.002; for sizes 0.777 through 1.031, ±0.003; for sizes 1.062 through 1.500, ±0.004; for sizes 1.562 through 2.047, ±0.005; for sizes 2.062 through 5.125, ±0.006; for sizes 5.250 through 6.000, ±0.007; for sizes 6.125 through 11.000, ±0.008. Groove Width Tolerances: For housing sizes 0.500 through 1.156, +0.003, −0.000; for sizes 1.188 through 2.952, +0.004, −0.000; for sizes 3.000 through 6.000, +0.005, −0.000; for sizes 6.125 through 11.000, +0.006, −0.000. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1695 Table 8. Medium Duty External Spiral Retaining Rings MIL-R-27426 ; ; ; ; ; ; SIZE 0.500 to 1.500 G SIZE 1.562 and UP C A F E D Ring Groove Static Thrust Load (lb) Ring Groove Static Thrust Load (lb) Groove Shaft Dia. A Dia. G Wall E Dia. C Width D Ring Groove 550 3.343 3.210 0.188 3.239 0.068 26910 17410 640 3.375 3.242 0.188 3.271 0.068 27160 17570 2210 700 3.437 3.301 0.188 3.331 0.068 27660 18240 0.030 2250 730 3.500 3.363 0.188 3.394 0.068 28170 18580 0.569 0.030 2380 740 3.543 3.402 0.198 3.433 0.068 28520 19510 0.055 0.594 0.030 2500 970 3.562 3.422 0.198 3.452 0.068 28670 19620 0.617 0.055 0.625 0.030 2630 1020 3.625 3.483 0.198 3.515 0.068 29180 19970 0.669 0.629 0.055 0.638 0.030 2680 1040 3.687 3.543 0.198 3.575 0.068 29680 20680 0.687 0.647 0.055 0.656 0.030 2750 1060 3.740 3.597 0.198 3.628 0.068 30100 20970 0.718 0.679 0.055 0.687 0.030 2870 1110 3.750 3.606 0.198 3.638 0.068 30180 21030 0.750 0.710 0.065 0.719 0.036 3360 1100 3.812 3.668 0.198 3.700 0.068 30680 21380 0.781 0.741 0.065 0.750 0.036 3500 1210 3.875 3.724 0.208 3.757 0.068 31190 22890 0.812 0.771 0.065 0.781 0.036 3640 1260 3.938 3.784 0.208 3.820 0.068 31700 23270 0.843 0.803 0.065 0.812 0.036 3780 1310 4.000 3.842 0.218 3.876 0.068 32190 24840 0.875 0.828 0.065 0.838 0.036 3920 1620 4.063 3.906 0.218 3.939 0.068 32700 25230 0.906 0.860 0.065 0.869 0.036 4060 1680 4.125 3.967 0.218 4.000 0.068 33200 25820 0.937 0.889 0.065 0.900 0.036 4200 1740 4.134 3.975 0.218 4.010 0.068 33270 25670 0.968 0.916 0.075 0.925 0.042 5180 2080 4.188 4.030 0.218 4.058 0.068 33710 27260 0.984 0.930 0.075 0.941 0.042 5260 2120 4.250 4.084 0.228 4.120 0.068 34210 27660 1.000 0.946 0.075 0.957 0.042 5350 2150 4.312 4.147 0.218 4.182 0.068 34710 28070 1.023 0.968 0.075 0.980 0.042 5470 2200 4.331 4.164 0.218 4.200 0.068 34860 28410 1.031 0.978 0.075 0.988 0.042 5510 2220 4.375 4.208 0.218 4.245 0.068 35210 28480 1.062 1.007 0.075 1.020 0.042 5680 2230 4.437 4.271 0.218 4.307 0.068 35710 28880 1.093 1.040 0.075 1.051 0.042 5840 2300 4.500 4.326 0.238 4.364 0.068 36220 30640 1.125 1.070 0.075 1.083 0.042 6010 2370 4.562 4.384 0.250 4.422 0.079 43340 31980 1.156 1.102 0.075 1.114 0.042 6180 2430 4.625 4.447 0.250 4.485 0.079 43940 32420 1.188 1.127 0.085 1.140 0.048 7380 2850 4.687 4.508 0.250 4.457 0.079 44530 32860 1.218 1.159 0.085 1.170 0.048 7570 2930 4.724 4.546 0.250 4.584 0.079 44880 33120 1.250 1.188 0.085 1.202 0.048 7770 3000 4.750 4.571 0.250 4.610 0.079 45130 33300 1.281 1.221 0.085 1.233 0.048 7960 3080 4.812 4.633 0.250 4.672 0.079 45710 33730 1.312 1.251 0.095 1.264 0.048 8150 3150 4.875 4.695 0.250 4.735 0.079 46310 34170 1.343 1.282 0.095 1.295 0.048 8340 3230 4.937 4.757 0.250 4.797 0.079 46900 34610 1.375 1.308 0.095 1.323 0.048 8540 3580 5.000 4.820 0.250 4.856 0.079 47500 36050 1.406 1.340 0.095 1.354 0.048 8740 3660 5.118 4.934 0.250 4.974 0.079 48620 36900 1.437 1.370 0.095 1.385 0.048 8930 3740 5.125 4.939 0.250 4.981 0.079 48690 36950 1.468 1.402 0.095 1.416 0.048 9120 3820 5.250 5.064 0.250 5.107 0.079 49880 37590 1.500 1.433 0.095 1.448 0.048 9320 3910 5.375 5.187 0.250 5.228 0.079 51060 39560 1.562 1.490 0.108 1.507 0.056 10100 4300 5.500 5.308 0.250 5.353 0.079 52250 40480 1.575 1.503 0.108 1.520 0.056 10190 4340 5.511 5.320 0.250 5.364 0.079 52350 40560 1.625 1.549 0.108 1.566 0.056 10510 4800 5.625 5.433 0.250 5.478 0.079 53440 41400 Shaft Dia. A Dia. G Wall E Dia. C Width D Ring 0.500 0.467 0.045 0.474 0.030 2000 0.531 0.498 0.045 0.505 0.030 2130 0.551 0.518 0.045 0.525 0.030 0.562 0.529 0.045 0.536 0.594 0.561 0.045 0.625 0.585 0.656 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1696 RETAINING RINGS Table 8. (Continued) Medium Duty External Spiral Retaining Rings MIL-R-27426 1.687 1.610 0.118 1.628 0.056 10910 4980 5.750 5.550 0.250 5.597 0.079 54630 44050 1.750 1.673 0.118 1.691 0.056 11310 5170 5.875 5.674 0.250 5.722 0.079 55810 45010 1.771 1.690 0.118 1.708 0.056 11450 5590 5.905 5.705 0.250 5.752 0.079 56100 45240 1.813 1.730 0.118 1.749 0.056 11720 5810 6.000 5.798 0.250 5.847 0.079 57000 45970 1.875 1.789 0.128 1.808 0.056 12120 6290 6.125 5.903 0.312 5.953 0.094 69500 52750 1.938 1.844 0.128 1.861 0.056 12530 7470 6.250 6.026 0.312 6.078 0.094 70920 53830 1.969 1.882 0.128 1.902 0.056 12730 6610 6.299 6.076 0.312 6.127 0.094 71480 54250 2.000 1.909 0.128 1.992 0.056 12930 7110 6.375 6.152 0.312 6.203 0.094 72340 54900 2.062 1.971 0.128 2.051 0.056 13330 7870 6.500 6.274 0.312 6.328 0.094 73760 55980 2.125 2.029 0.128 2.082 0.056 13740 7990 6.625 6.390 0.312 6.443 0.094 75180 60380 2.156 2.060 0.138 2.091 0.056 13940 8020 6.750 6.513 0.312 6.568 0.094 76590 61515 2.188 2.070 0.138 2.113 0.056 14150 8220 6.875 6.638 0.312 6.693 0.094 78010 62650 2.250 2.092 0.138 2.176 0.056 14550 8340 7.000 6.761 0.312 6.818 0.094 79430 63790 2.312 2.153 0.138 2.234 0.056 14950 9030 7.125 6.877 0.312 6.933 0.094 80850 68500 2.362 2.211 0.138 2.284 0.056 15270 9230 7.250 6.999 0.312 7.058 0.094 82270 69700 2.375 2.273 0.138 2.297 0.056 15350 9280 7.375 7.125 0.312 7.183 0.094 83690 70900 2.437 2.331 0.148 2.355 0.056 15760 10000 7.500 7.250 0.312 7.308 0.094 85110 72100 2.500 2.394 0.148 2.418 0.056 16160 10260 7.625 7.363 0.312 7.423 0.094 86520 77120 2.559 2.449 0.148 2.473 0.056 16540 11020 7.750 7.486 0.312 7.548 0.094 87940 78390 2.562 2.452 0.148 2.476 0.056 16560 11030 7.875 7.611 0.312 7.673 0.094 89360 79650 2.625 2.514 0.148 2.539 0.056 16970 11300 8.000 7.734 0.312 7.798 0.094 90780 80920 2.688 2.572 0.158 2.597 0.056 17380 12250 8.250 7.972 0.375 8.038 0.094 93620 87580 2.750 2.635 0.158 2.660 0.056 17780 12390 8.500 8.220 0.375 8.288 0.094 96450 90230 2.813 2.696 0.168 2.722 0.056 18190 12820 8.750 8.459 0.375 8.528 0.094 99290 97270 2.875 2.755 0.168 2.781 0.056 18590 13530 9.000 8.707 0.375 8.778 0.094 102130 100050 2.937 2.817 0.168 2.843 0.056 18990 13820 9.250 8.945 0.375 9.018 0.094 104960 107560 2.952 2.831 0.168 2.858 0.056 19090 13890 9.500 9.194 0.375 9.268 0.094 107800 110360 3.000 2.877 0.168 2.904 0.068 24150 14420 9.750 9.432 0.375 9.508 0.094 110640 118150 3.062 2.938 0.168 2.966 0.068 24640 14720 10.000 9.680 0.375 9.758 0.094 113470 121180 3.125 3.000 0.178 3.027 0.068 25150 15335 10.250 9.918 0.375 9.998 0.094 116310 129340 3.149 3.023 0.178 3.051 0.068 25340 15450 10.500 10.166 0.375 10.248 0.094 119150 132490 3.187 3.061 0.178 3.089 0.068 25650 15640 10.750 10.405 0.375 10.488 0.094 121980 141030 3.250 3.121 0.178 3.150 0.068 26160 16270 11.000 10.653 0.375 10.738 0.094 124820 144310 3.312 3.180 0.188 3.208 0.068 26660 17250 Source: Spirolox Retaining Rings, RS Series. All dimensions are in inches. Depth of groove d = (A − C)/2. Standard material: carbon spring steel (SAE 1070–1090). Ring Thickness, F: For shaft sizes 0.500 through 0.718, 0.025; for sizes 0.750 through 0.937, 0.031; for sizes 0.968 through 1.156, 0.037; for sizes 1.188 through 1.500, 0.043; for sizes 1.562 through 2.952, 0.049; for sizes 3.000 through 4.500, 0.061; for sizes 4.562 through 6.000, 0.072; for sizes 6.125 through 11.000, 0.086. Ring Free Diameter Tolerances: For shaft sizes 0.500 through 1.031, +0.000, + 0.000, −0.013; for sizes 1.062 through 1.500, +0.000, −0.015; for sizes 1.562 through 2.125, +0.000, −0.020; for sizes 2.156 through 2.688, +0.000, −0.025; for sizes 2.750 through 3.437, +0.000, −0.030; for sizes 3.500 through 5.125, +0.000, −0.040; for sizes 5.250 through 6.125, +0.000, −0.050; for sizes 6.250 through 7.375, +0.000, −0.060; for sizes 7.500 through 11.000, +0.000, −0.070. Ring Thickness Tolerances: Thickness indicated is for unplated rings; add 0.002 to upper tolerance for plated rings. For shaft sizes 0.500 through 1.500, ± 0.002; for sizes 1.562 through 4.500, ± 0.003; for sizes 4.562 through 11.000, ± 0.004. Groove Diameter Tolerances: For shaft sizes 0.500 through 0.562, ±0.002; for sizes 0.594 through 1.031, ± 0.003; for sizes 1.062 through 1.500, ± 0.004; for sizes 1.562 through 2.000, ± 0.005; for sizes 2.062 through 5.125, ±0.006; for sizes 5.250 through 6.000, ± 0.007; for sizes 6.125 through 11.000, ± 0.008. Groove Width Tolerances: For shaft sizes 0.500 through 1.156, +0.003, −0.000; for sizes 1.188 through 2.952, +0.004, −0.000; for sizes 3.000 through 6.000, +0.005, −0.000; for sizes 6.125 through 11.000, +0.006, −0.000. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS ;; ;; ;; ;; ;; ;; 1697 SIZE 0.500 to 0.750 G SIZE 0.777 and UP A C F E D Table 9. Heavy Duty Internal Spiral Retaining Rings MIL-R-27426 Ring Groove Static Thrust Load (lb) Ring Groove Static Thrust Load (lb) Groove Bore Dia. A Dia. G Wall E Dia. C Width D Ring Groove 310 3.543 3.781 0.281 3.755 0.120 49420 28250 2590 325 3.562 3.802 0.281 3.776 0.120 49680 28815 0.039 2840 455 3.625 3.868 0.281 3.841 0.120 50560 30160 0.655 0.039 3160 655 3.750 4.002 0.312 3.974 0.120 52310 33720 0.065 0.732 0.039 3480 965 3.875 4.136 0.312 4.107 0.120 54050 37250 0.807 0.065 0.796 0.039 3790 1065 3.938 4.203 0.312 4.174 0.120 54930 39045 0.777 0.836 0.075 0.825 0.046 4720 1026 4.000 4.270 0.312 4.240 0.120 55790 41025 0.812 0.873 0.075 0.862 0.046 4930 1150 4.125 4.369 0.312 4.339 0.120 57540 38495 0.866 0.931 0.075 0.920 0.046 5260 1395 4.250 4.501 0.312 4.470 0.120 59280 41955 0.875 0.943 0.085 0.931 0.046 5310 1520 4.330 4.588 0.312 4.556 0.120 60400 44815 0.901 0.972 0.085 0.959 0.046 5470 1675 4.500 4.768 0.312 4.735 0.120 62770 50290 0.938 1.013 0.085 1.000 0.046 5690 1925 4.625 4.899 0.312 4.865 0.120 64510 54155 1.000 1.080 0.085 1.066 0.046 6070 2310 4.750 5.030 0.312 4.995 0.120 66260 58270 1.023 1.105 0.085 1.091 0.046 6210 2480 5.000 5.297 0.312 5.260 0.120 69740 65095 1.062 1.138 0.103 1.130 0.056 7010 1940 5.250 5.559 0.350 5.520 0.139 83790 68315 1.125 1.205 0.103 1.197 0.056 7420 2280 5.375 5.690 0.350 5.650 0.139 85780 72840 1.188 1.271 0.103 1.262 0.056 7840 2615 5.500 5.810 0.350 5.770 0.139 87780 74355 1.250 1.339 0.103 1.330 0.056 8250 3110 5.750 6.062 0.350 6.020 0.139 91770 77735 1.312 1.406 0.118 1.396 0.056 8650 3650 6.000 6.314 0.350 6.270 0.139 95760 81120 1.375 1.471 0.118 1.461 0.056 9070 4075 6.250 6.576 0.380 6.530 0.174 122520 80655 1.439 1.539 0.118 1.528 0.056 9490 4670 6.500 6.838 0.380 6.790 0.174 127420 90295 1.456 1.559 0.118 1.548 0.056 9600 4890 6.625 6.974 0.380 6.925 0.174 129870 92060 1.500 1.605 0.118 1.594 0.056 9900 5275 6.750 7.105 0.380 7.055 0.174 132320 102475 1.562 1.675 0.128 1.658 0.068 12780 4840 7.000 7.366 0.380 7.315 0.174 137220 110410 1.625 1.742 0.128 1.725 0.068 13290 5415 7.250 7.628 0.418 7.575 0.209 170370 103440 1.653 1.772 0.128 1.755 0.068 13520 5695 7.500 7.895 0.418 7.840 0.209 176240 115780 1.688 1.810 0.128 1.792 0.068 13810 6070 7.750 8.157 0.418 8.100 0.209 182120 127270 1.750 1.876 0.128 1.858 0.068 14320 7635 8.000 8.419 0.418 8.360 0.209 187990 139370 1.812 1.940 0.128 1.922 0.068 14820 7305 8.250 8.680 0.437 8.620 0.209 193870 152695 1.850 1.981 0.158 1.962 0.068 15130 7960 8.500 8.942 0.437 8.880 0.209 199740 161735 1.875 2.008 0.158 1.989 0.068 15340 8305 8.750 9.209 0.437 9.145 0.209 205620 173065 1.938 2.075 0.158 2.056 0.068 15850 9125 9.000 9.471 0.437 9.405 0.209 211490 182515 2.000 2.142 0.158 2.122 0.068 16360 10040 9.250 9.737 0.437 9.669 0.209 217370 194070 2.062 2.201 0.168 2.186 0.086 21220 8280 9.500 10.000 0.500 9.930 0.209 223240 204550 Bore Dia. A Dia. G Wall E Dia. C Width D Ring 0.500 0.538 0.045 0.530 0.039 2530 0.512 0.550 0.045 0.542 0.039 0.562 0.605 0.055 0.596 0.625 0.675 0.055 0.688 0.743 0.750 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1698 RETAINING RINGS Table 9. (Continued) Heavy Duty Internal Spiral Retaining Rings MIL-R-27426 Ring Groove Static Thrust Load (lb) Ring Groove Static Thrust Load (lb) Groove Bore Dia. A Dia. G Wall E Dia. C Width D Ring Groove 8935 9.750 10.260 0.500 10.189 0.209 229120 214325 22520 9745 10.000 10.523 0.500 10.450 0.209 234990 225330 23160 10455 10.250 10.786 0.500 10.711 0.209 240870 236605 0.086 23790 11700 10.500 11.047 0.500 10.970 0.209 246740 247110 2.517 0.086 24440 12715 10.750 11.313 0.500 11.234 0.209 252620 260530 0.200 2.584 0.086 25110 13550 11.000 11.575 0.500 11.495 0.209 258490 272645 2.667 0.200 2.648 0.086 25730 14640 11.250 11.838 0.500 11.756 0.209 264360 285040 2.531 2.700 0.200 2.681 0.086 26050 15185 11.500 12.102 0.562 12.018 0.209 270240 298285 2.562 2.733 0.225 2.714 0.103 29940 12775 11.750 12.365 0.562 12.279 0.209 276120 311240 2.625 2.801 0.225 2.781 0.103 30680 13780 12.000 12.628 0.562 12.540 0.209 281990 324475 2.688 2.868 0.225 2.848 0.103 31410 14775 12.250 12.891 0.562 12.801 0.209 287860 337980 2.750 2.934 0.225 2.914 0.103 32140 15790 12.500 13.154 0.562 13.063 0.209 293740 352390 2.813 3.001 0.225 2.980 0.103 32870 16845 12.750 13.417 0.562 13.324 0.209 299610 366460 2.834 3.027 0.225 3.006 0.103 33120 17595 13.000 13.680 0.662 13.585 0.209 305490 380805 2.875 3.072 0.225 3.051 0.103 33600 18505 13.250 13.943 0.662 13.846 0.209 311360 395430 3.000 3.204 0.225 3.182 0.103 35060 20795 13.500 14.207 0.662 14.108 0.209 317240 411000 3.062 3.271 0.281 3.248 0.120 42710 18735 13.750 14.470 0.662 14.369 0.209 323110 426185 3.125 3.338 0.281 3.315 0.120 43590 19865 14.000 14.732 0.662 14.630 0.209 328990 441645 3.157 3.371 0.281 3.348 0.120 44020 20345 14.250 14.995 0.662 14.891 0.209 334860 457380 3.250 3.470 0.281 3.446 0.120 45330 22120 14.500 15.259 0.750 15.153 0.209 340740 474120 3.346 3.571 0.281 3.546 0.120 46670 23905 14.750 15.522 0.750 15.414 0.209 346610 490415 3.469 3.701 0.281 3.675 0.120 48390 26405 15.000 15.785 0.750 15.675 0.209 352490 506990 3.500 3.736 0.281 3.710 0.120 48820 27370 Bore Dia. A Dia. G Wall E Dia. C Width D Ring 2.125 2.267 0.168 2.251 0.086 21870 2.188 2.334 0.168 2.318 0.086 2.250 2.399 0.168 2.382 0.086 2.312 2.467 0.200 2.450 2.357 2.535 0.200 2.440 2.602 2.500 Source: Spirolox Retaining Rings, RRN Series. All dimensions are in inches. Depth of groove d = (C − A)/2. Thickness indicated is for unplated rings; add 0.002 to upper thickness tolerance for plated rings. Standard material: carbon spring steel (SAE 1070–1090). Ring Thickness, F: For housing sizes 0.500 through 0.750, 0.035; for sizes 0.777 through 1.023, 0.042; for sizes 1.062 through 1.500, 0.050; for sizes 1.562 through 2.000, 0.062; for sizes 2.062 through 2.531, 0.078; for sizes 2.562 through 3.000, 0.093; for sizes 3.062 through 5.000, 0.111; for sizes 5.250 through 7.000, 0.156; for sizes 7.250 through 15.000, 0.187. Ring Free Diameter Tolerances: For housing sizes 0.500 through 1.500, +0.013, −0.000; for sizes 1.562 through 2.000, +0.020, −0.000; for sizes 2.062 through 2.531, + 0.025, −0.000; for sizes 2.562 through 3.000, +0.030, −0.000; for sizes 3.062 through 5.000, +0.035, −0.000; for sizes 5.250 through 6.000, +0.050, −0.000; for sizes 6.250 through 7.000, +0.055. −0.000; for sizes 7.250 through 10.500, +0.070, −0.000; for sizes 10.750 through 12.750, +0.120, −0.000; for sizes 13.000 through 15.000, +0.140, −0.000. Ring Thickness Tolerances: For housing sizes 0.500 through 1.500, ± 0.002; for sizes 1.562 through 5.000, ± 0.003; for sizes 5.250 through 6.000, ± 0.004; for sizes 6.250 through 15.000, ± 0.005. Groove Diameter Tolerances: For housing sizes 0.500 through 0.750, ± 0.002; for sizes 0.777 through 1.023, ± 0.003; for sizes 1.062 through 1.500, ± 0.004; for sizes 1.562 through 2.000, ± 0.005; for sizes 2.062 through 5.000, ± 0.006; for sizes 5.250 through 6.000, ± 0.007; for sizes 6.250 through 10.500, ± 0.008; for sizes 10.750 through 12.500, ± 0.010; for sizes 12.750 through 15.000, ± 0.012. Groove Width Tolerances: For housing sizes 0.500 through 1.023, +0.003, −0.000; for sizes 1.062 through 2.000, +0.004, −0.000; for sizes 2.062 through 5.000, +0.005, −0.000; for sizes 5.250 through 6.000, +0.006, −0.000; for sizes 6.250 through 7.000, +0.008, −0.000; for sizes 7.250 through 15.000, +0.008, −0.000. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS ;; ;; ;; ;; ;; ;; 1699 SIZE 0.469 to 0.669 G SIZE 0.688 and UP C A F E D Table 10. Heavy Duty External Spiral Retaining Rings MIL-R-27426 Ring Groove Static Thrust Load (lb) Shaft Dia. A Dia. G Wall E Dia. C Width D Ring 0.469 0.500 0.551 0.562 0.594 0.625 0.669 0.688 0.750 0.781 0.812 0.875 0.938 0.984 1.000 1.023 1.062 1.125 1.188 1.250 1.312 1.375 1.438 1.500 1.562 1.625 1.687 1.750 1.771 1.812 1.875 1.969 2.000 2.062 2.125 2.156 2.250 2.312 2.375 2.437 2.500 2.559 2.625 2.687 0.439 0.464 0.514 0.525 0.554 0.583 0.623 0.641 0.698 0.727 0.756 0.814 0.875 0.919 0.932 0.953 0.986 1.047 1.105 1.163 1.218 1.277 1.336 1.385 1.453 1.513 1.573 1.633 1.651 1.690 1.751 1.838 1.867 1.932 1.989 2.018 2.105 2.163 2.223 2.283 2.343 2.402 2.464 2.523 0.045 0.050 0.050 0.050 0.050 0.055 0.055 0.065 0.065 0.065 0.065 0.075 0.075 0.085 0.085 0.085 0.103 0.103 0.103 0.103 0.118 0.118 0.118 0.118 0.128 0.128 0.128 0.128 0.128 0.128 0.158 0.158 0.158 0.168 0.168 0.168 0.168 0.168 0.200 0.200 0.200 0.200 0.200 0.200 0.443 0.468 0.519 0.530 0.559 0.588 0.629 0.646 0.704 0.733 0.762 0.821 0.882 0.926 0.940 0.961 0.998 1.059 1.118 1.176 1.232 1.291 1.350 1.406 1.468 1.529 1.589 1.650 1.669 1.708 1.769 1.857 1.886 1.946 2.003 2.032 2.120 2.178 2.239 2.299 2.360 2.419 2.481 2.541 0.029 0.039 0.039 0.039 0.039 0.039 0.039 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.086 1880 2530 2790 2840 3000 3160 3380 4170 4550 4740 4930 5310 5690 5970 6070 6210 7010 7420 7840 8250 8650 9070 9490 9900 12780 13290 13800 14320 14490 14820 15340 16110 16360 21220 21870 22190 23160 23790 24440 25080 25730 26340 27020 27650 Ring Groove Static Thrust Load (lb) Groove Shaft Dia. A Dia. G Wall E Dia. C Width D Ring Groove 510 440 540 560 700 820 1070 960 1250 1430 1620 2000 2440 2790 2950 3170 2810 2890 3450 4110 4810 5650 6340 7060 6600 7330 8190 8760 9040 9440 9950 11040 11420 11820 12980 13390 14650 15510 16170 16840 17530 17940 18930 19640 3.500 3.543 3.625 3.687 3.750 3.875 3.938 4.000 4.250 4.375 4.500 4.750 5.000 5.250 5.500 5.750 6.000 6.250 6.500 6.750 7.000 7.250 7.500 7.750 8.000 8.250 8.500 8.750 9.000 9.250 9.500 9.750 10.000 10.250 10.500 10.750 11.000 11.250 11.500 11.750 12.000 12.250 12.500 12.750 3.293 3.333 3.411 3.469 3.527 3.647 3.708 3.765 4.037 4.161 4.280 4.518 4.756 4.995 5.228 5.466 5.705 5.938 6.181 6.410 6.648 6.891 7.130 7.368 7.606 7.845 8.083 8.324 8.560 8.798 9.036 9.275 9.508 9.745 9.984 10.221 10.459 10.692 10.934 11.171 11.410 11.647 11.885 12.124 0.270 0.270 0.270 0.270 0.270 0.270 0.270 0.270 0.270 0.270 0.270 0.270 0.270 0.350 0.350 0.350 0.350 0.418 0.418 0.418 0.418 0.418 0.437 0.437 0.437 0.437 0.437 0.437 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.562 0.562 0.562 0.562 0.562 0.562 3.316 3.357 3.435 3.493 3.552 3.673 3.734 3.792 4.065 4.190 4.310 4.550 4.790 5.030 5.265 5.505 5.745 5.985 6.225 6.465 6.705 6.942 7.180 7.420 7.660 7.900 8.140 8.383 8.620 8.860 9.100 9.338 9.575 9.814 10.054 10.293 10.533 10.772 11.011 11.250 11.490 11.729 11.969 12.208 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.139 0.139 0.139 0.139 0.174 0.174 0.174 0.174 0.174 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 0.209 48820 49420 50560 51430 52310 54050 54930 55790 59280 61020 62770 66260 69740 83790 87780 91770 95760 122520 127420 132320 137220 142130 176240 182120 187990 193870 199740 205620 211490 217370 223240 229120 234990 240870 246740 252620 258490 264360 270240 276120 281990 287860 293740 299610 32250 33000 34490 35820 37180 39190 40230 41660 39370 40530 42810 47570 52580 57830 64720 70540 76610 82930 89510 96330 103400 111810 120170 128060 136200 144590 153220 160800 171250 180640 190280 201140 212810 223780 234490 246000 257230 269270 281590 294180 306450 319580 332360 346030 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1700 RETAINING RINGS Table 10. (Continued) Heavy Duty External Spiral Retaining Rings MIL-R-27426 Shaft Dia. A 2.750 2.875 2.937 3.000 3.062 3.125 3.156 3.250 3.344 3.437 Ring Dia. G 2.584 2.702 2.760 2.818 2.878 2.936 2.965 3.054 3.144 3.234 Groove Wall E 0.225 0.225 0.225 0.225 0.225 0.225 0.225 0.225 0.225 0.225 Dia. C 2.602 2.721 2.779 2.838 2.898 2.957 2.986 3.076 3.166 3.257 Width D 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 Static Thrust Load (lb) Ring 32140 33600 34320 35060 35780 36520 36880 37980 39080 40170 Groove 20380 22170 23240 24340 25140 26290 26860 28320 29800 30980 Shaft Dia. A 13.000 13.250 13.500 13.750 14.000 14.250 14.500 14.750 15.000 Ring Dia. G 12.361 12.598 12.837 13.074 13.311 13.548 13.787 14.024 14.262 Wall E 0.662 0.662 0.662 0.662 0.662 0.662 0.750 0.750 0.750 Groove Static Thrust Load (lb) Dia. Width C D Ring Groove 12.448 0.209 305490 359330 12.687 0.209 311360 373530 12.927 0.209 317240 387340 13.166 0.209 323110 402090 13.405 0.209 328990 417110 13.644 0.209 334860 432410 13.884 0.209 340740 447250 14.123 0.209 346610 463090 14.363 0.209 352490 478450 Source: Spirolox Retaining Rings, RSN Series. All dimensions are in inches. Depth of groove d = (A − C)/2. Thickness indicated is for unplated rings; add 0.002 to upper tolerance for plated rings. Standard material: carbon spring steel (SAE 1070-1090). Ring Thickness, F: For shaft size 0.469, 0.025; for sizes 0.500 through 0.669, 0.035; for sizes 0.688 through 1.023, 0.042; for sizes 1.062 through 1.500, 0.050; for sizes 1.562 through 2.000, 0.062; for sizes 2.062 through 2.687, 0.078; for sizes 2.750 through 3.437, 0.093; for sizes 3.500 through 5.000, 0.111; for sizes 5.250 through 6.000, 0.127; for sizes 6.250 through 7.250, 0.156; for sizes 7.500 through 15.000, 0.187. Ring Free Diameter Tolerances: For shaft sizes 0.469 through 1.500, +0.000, −0.013; for sizes 1.562 through 2.000, +0.000, −0.020; for sizes 2.062 through 2.687, + 0.000, −0.025; for sizes 2.750 through 3.437, +0.000, −0.030; for sizes 3.500 through 5.000, +0.000, −0.035; for sizes 5.250 through 6.000, +0.000, −0.050; for sizes 6.250 through 7.000, +0.000, −0.060; for sizes 7.250 through 10.000, +0.000, −0.070; for sizes 10.250 through 12.500, +0.000, −0.090; for sizes 12.750 through 15.000, +0.000, −0.110. Ring Thickness Tolerances: For shaft sizes 0.469 through 1.500, ±0.002; for sizes 1.562 through 5.000, ±0.003; for sizes 5.250 through 6.000, ±0.004; for sizes 6.250 through 15.000, ±0.005. Groove Diameter Tolerances: For shaft sizes 0.469 through 0.562, ±0.002; for sizes 0.594 through 1.023, ±0.003; for sizes 1.062 through 1.500, ±0.004; for sizes 1.562 through 2.000, ±0.005; for sizes 2.062 through 5.000, ±0.006; for sizes 5.250 through 6.000, ±0.007; for sizes 6.250 through 10.000, ±0.008; for sizes 10.250 through 12.500, ±0.010; for sizes 12.750 through 15.000, ±0.012. Groove Width Tolerances: For shaft sizes 0.469 through 1.023, +0.003, −0.000; for sizes 1.062 through 2.000, +0.004, −0.000; for sizes 2.062 through 5.000, +0.005, −0.000; for sizes 5.250 through 6.000, +0.006; −0.000; for sizes 6.250 through 7.250, + 0.008, −0.000; for sizes 7.500 through 15.000, +0.008, −0.000. Thrust Load Capacity: The most important criterion in determining which ring is best suited for a specific application is thrust load capacity. The strength of the retaining ring and groove must both be considered when analyzing the thrust load capacity of an application to determine whether the groove or the retaining ring is likely to fail first. When a retaining ring application fails, the fault will usually be with the groove, unless the groove material is of very high strength. Ring Material: The standard materials for spiral-wound retaining rings are SAE 1070 to 1090 carbon spring steels and 18-8 type 302 stainless steels. The 1070 to 1090 carbon spring steels provide high-strength retaining rings at low cost. Type 302 stainless steel withstands ordinary rusting. Other materials are used for specialized applications, such as the type 316 stainless frequently used in the food industry. For high-temperature use, superalloy A286 rings can be used at up to 900°F and Inconel X-750 at up to 1200°F. Other materials, such as 316 stainless steel, 17-7PH and Inconel stainless steels are sometimes used for special-purpose and custom-made rings. Standard ring are typically supplied uncoated, however, special finishes such as cadmium, phosphate, zinc, or black oxide coatings for carbon spring steel rings and passivation of stainless steel rings are available. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1701 Table 11. Important Dimensions of Inch Series External Retaining Rings MS 16624 A ;; ;; ;; L GD S U H Shaft Dia. D 0.125 0.156 0.188 0.197 0.219 0.236 0.250 0.276 0.281 0.312 0.344 0.354 0.375 0.394 0.406 0.438 0.469 0.500 0.551 0.562 0.594 0.625 0.669 0.672 0.688 0.750 0.781 0.812 0.844 0.875 0.938 0.984 1.000 1.023 1.062 1.125 1.188 1.250 1.312 1.375 1.438 1.500 1.562 1.625 1.687 1.750 1.772 Ring Dia. Thick. A T 0.112 0.010 0.142 0.010 0.168 0.015 0.179 0.015 0.196 0.015 0.215 0.015 0.225 0.025 0.250 0.025 0.256 0.025 0.281 0.025 0.309 0.025 0.320 0.025 0.338 0.025 0.354 0.025 0.366 0.025 0.395 0.025 0.428 0.025 0.461 0.035 0.509 0.035 0.521 0.035 0.550 0.035 0.579 0.035 0.621 0.035 0.621 0.035 0.635 0.042 0.693 0.042 0.722 0.042 0.751 0.042 0.780 0.042 0.810 0.042 0.867 0.042 0.910 0.042 0.925 0.042 0.946 0.042 0.982 0.050 1.041 0.050 1.098 0.050 1.156 0.050 1.214 0.050 1.272 0.050 1.333 0.050 1.387 0.050 1.446 0.062 1.503 0.062 1.560 0.062 1.618 0.062 1.637 0.062 Lugs: D = 0.125 to 0.236 Dia. G 0.117 0.146 0.175 0.185 0.205 0.222 0.230 0.255 0.261 0.290 0.321 0.330 0.352 0.369 0.382 0.412 0.443 0.468 0.519 0.530 0.559 0.588 0.629 0.631 0.646 0.704 0.733 0.762 0.791 0.821 0.882 0.926 0.940 0.961 0.998 1.059 1.118 1.176 1.232 1.291 1.350 1.406 1.468 1.529 1.589 1.650 1.669 Groove Width W 0.012 0.012 0.018 0.018 0.018 0.018 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.068 0.068 0.068 0.068 0.068 ;;; ;;; ;;; ;;; ;;; W T Margin E 0.012 0.015 0.018 0.018 0.021 0.021 0.030 0.030 0.030 0.033 0.033 0.036 0.036 0.036 0.036 0.039 0.039 0.048 0.048 0.048 0.051 0.054 0.060 0.060 0.063 0.069 0.072 0.075 0.080 0.081 0.084 0.087 0.090 0.093 0.096 0.099 0.105 0.111 0.120 0.126 0.132 0.141 0.141 0.144 0.147 0.150 0.153 Shaft Dia. D 1.812 1.875 1.969 2.000 2.062 2.125 2.156 2.250 2.312 2.375 2.438 2.500 2.559 2.625 2.688 2.750 2.875 2.938 3.000 3.062 3.125 3.156 3.250 3.346 3.438 3.500 3.543 3.625 3.688 3.750 3.875 3.938 4.000 4.250 4.375 4.500 4.750 5.000 5.250 5.500 5.750 6.000 6.250 6.500 6.750 7.000 7.500 E Lugs: D = 4.25 to 8.00 Ring Dia. Thick. A T 1.675 0.062 1.735 0.062 1.819 0.062 1.850 0.062 1.906 0.078 1.964 0.078 1.993 0.078 2.081 0.078 2.139 0.078 2.197 0.078 2.255 0.078 2.313 0.078 2.377 0.078 2.428 0.078 2.485 0.078 2.543 0.093 2.659 0.093 2.717 0.093 2.775 0.093 2.832 0.093 2.892 0.093 2.920 0.093 3.006 0.093 3.092 0.093 3.179 0.093 3.237 0.109 3.277 0.109 3.352 0.109 3.410 0.109 3.468 0.109 3.584 0.109 3.642 0.109 3.700 0.109 3.989 0.109 4.106 0.109 4.223 0.109 4.458 0.109 4.692 0.109 4.927 0.125 5.162 0.125 5.396 0.125 5.631 0.125 5.866 0.156 6.100 0.156 6.335 0.156 6.570 0.156 7.009 0.187 Dia. G 1.708 1.769 1.857 1.886 1.946 2.003 2.032 2.120 2.178 2.239 2.299 2.360 2.419 2.481 2.541 2.602 2.721 2.779 2.838 2.898 2.957 2.986 3.076 3.166 3.257 3.316 3.357 3.435 3.493 3.552 3.673 3.734 3.792 4.065 4.190 4.310 4.550 4.790 5.030 5.265 5.505 5.745 5.985 6.225 6.465 6.705 7.180 Copyright 2004, Industrial Press, Inc., New York, NY Groove Width W 0.068 0.068 0.068 0.068 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.086 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.139 0.139 0.139 0.139 0.174 0.174 0.174 0.174 0.209 Margin E 0.156 0.159 0.168 0.171 0.174 0.183 0.186 0.195 0.201 0.204 0.207 0.210 0.210 0.216 0.219 0.222 0.231 0.237 0.243 0.246 0.252 0.255 0.261 0.270 0.270 0.276 0.279 0.285 0.291 0.297 0.303 0.306 0.312 0.276 0.276 0.285 0.300 0.315 0.330 0.351 0.366 0.381 0.396 0.411 0.426 0.441 0.480 Machinery's Handbook 27th Edition 1702 RETAINING RINGS Source: Industrial Retaining Rings, 3100 Series. All dimensions are in inches. Depth of groove d = (D − G)/2. Thickness indicated is for unplated rings; for most plated rings, the maximum ring thickness will not exceed the minimum groove width (W) minus 0.0002 inch. Standard material: carbon spring steel (SAE 1060-1090). Ring Free Diameter Tolerances: For shaft sizes 0.125 through 0.250, +0.002, −0.004; for sizes 0.276 through 0.500, +0.002, −0.005; for sizes 0.551 through 1.023, +0.005, −0.010; for sizes 1.062 through 1.500, +0.010, −0.015; for sizes 1.562 through 2.000, +0.013, −0.020; for sizes 2.062 through 2.500, +0.015, −0.025; for sizes 2.559 through 5.000, +0.020, −0.030; for sizes 5.250 through 6.000, +0.020, −0.040; for sizes 6.250 through 6.750, +0.020, −0.050; for sizes 7.000 and 7.500, +0.050, −0.130. Ring Thickness Tolerances: For shaft sizes 0.125 and 0.156, ±0.001; for sizes 0.188 through 1.500, ±0.002; for sizes 1.562 through 5.000, ±0.003; for sizes 5.250 through 6.000, ±0.004; for sizes 6.250 through 7.500, ±0.005. Groove Diameter Tolerances: For shaft sizes 0.125 through 0.250, ±0.0015; for sizes 0.276 through 0.562, ±0.002; for sizes 0.594 through 1.023, ±0.003; for sizes 1.062 though 1.500, ±0.004; for sizes 1.562 through 2.000, ±0.005; for sizes 2.062 through 5.000, ±0.006; for sizes 5.250 through 6.000, ±0.007; for sizes 6.250 through 7.500, ±0.008. Groove Width Tolerances: For shaft sizes 0.125 through 0.236, +0.002, −0.000; for sizes 0.250 through 1.023, +0.003, −0.000; for sizes 1.062 through 2.000, +0.004, −0.000; for sizes 2.062 through 5.000, +0.005, −0.000; for sizes 5.250 through 6.000, +0.006, −0.000; for sizes 6.250 through 7.500, +0.008, −0.000. A T L S U H ;;; ;;; ;;; ;;; ;;; ;;; ;;; ;; ; W Lugs: D = 2.062 to 2.750 D = 3.000 to 4.625 DG E Table 12. Important Dimensions of Inch Series Internal Retaining Rings Ring Groove Ring Groove Housing Dia. D Dia. A Thick. T Dia. G Width W Margin E Housing Dia. D Dia. A Thick. T Dia. G Width W Margin E 0.250 0.280 0.015 0.268 0.018 0.027 2.500 2.775 0.078 2.648 0.086 0.222 0.312 0.346 0.015 0.330 0.018 0.027 2.531 2.775 0.078 2.681 0.086 0.225 0.375 0.415 0.025 0.397 0.029 0.033 2.562 2.844 0.093 2.714 0.103 0.228 0.438 0.482 0.025 0.461 0.029 0.036 2.625 2.910 0.093 2.781 0.103 0.234 0.453 0.498 0.025 0.477 0.029 0.036 2.677 2.980 0.093 2.837 0.103 0.240 0.500 0.548 0.035 0.530 0.039 0.045 2.688 2.980 0.093 2.848 0.103 0.240 0.512 0.560 0.035 0.542 0.039 0.045 2.750 3.050 0.093 2.914 0.103 0.246 0.562 0.620 0.035 0.596 0.039 0.051 2.812 3.121 0.093 2.980 0.103 0.252 0.625 0.694 0.035 0.665 0.039 0.060 2.835 3.121 0.093 3.006 0.103 0.255 0.688 0.763 0.035 0.732 0.039 0.066 2.875 3.191 0.093 3.051 0.103 0.264 0.750 0.831 0.035 0.796 0.039 0.069 2.953 3.325 0.093 3.135 0.103 0.273 0.777 0.859 0.042 0.825 0.046 0.072 3.000 3.325 0.093 3.182 0.103 0.273 0.812 0.901 0.042 0.862 0.046 0.075 3.062 3.418 0.109 3.248 0.120 0.279 0.866 0.961 0.042 0.920 0.046 0.081 3.125 3.488 0.109 3.315 0.120 0.285 0.875 0.971 0.042 0.931 0.046 0.084 3.149 3.523 0.109 3.341 0.120 0.288 0.901 1.000 0.042 0.959 0.046 0.087 3.156 3.523 0.109 3.348 0.120 0.288 0.938 1.041 0.042 1.000 0.046 0.093 3.250 3.623 0.109 3.446 0.120 0.294 1.000 1.111 0.042 1.066 0.046 0.099 3.346 3.734 0.109 3.546 0.120 0.300 1.023 1.136 0.042 1.091 0.046 0.102 3.469 3.857 0.109 3.675 0.120 0.309 1.062 1.180 0.050 1.130 0.056 0.102 3.500 3.890 0.109 3.710 0.120 0.315 Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1703 Table 12. (Continued) Important Dimensions of Inch Series Internal Retaining Rings Ring Groove Ring Groove Housing Dia. D Dia. A Thick. T Dia. G Width W Margin E Housing Dia. D Dia. A Thick. T Dia. G Width W Margin E 1.125 1.249 0.050 1.197 0.056 0.108 3.543 3.936 0.109 3.755 0.120 0.318 1.181 1.319 0.050 1.255 0.056 0.111 3.562 3.936 0.109 3.776 0.120 0.321 1.188 1.319 0.050 1.262 0.056 0.111 3.625 4.024 0.109 3.841 0.120 0.324 1.250 1.388 0.050 1.330 0.056 0.120 3.740 4.157 0.109 3.964 0.120 0.336 1.259 1.388 0.050 1.339 0.056 0.120 3.750 4.157 0.109 3.974 0.120 0.336 1.312 1.456 0.050 1.396 0.056 0.126 3.875 4.291 0.109 4.107 0.120 0.348 1.375 1.526 0.050 1.461 0.056 0.129 3.938 4.358 0.109 4.174 0.120 0.354 1.378 1.526 0.050 1.464 0.056 0.129 4.000 4.424 0.109 4.240 0.120 0.360 1.438 1.596 0.050 1.528 0.056 0.135 4.125 4.558 0.109 4.365 0.120 0.360 1.456 1.616 0.050 1.548 0.056 0.138 4.250 4.691 0.109 4.490 0.120 0.360 1.500 1.660 0.050 1.594 0.056 0.141 4.331 4.756 0.109 4.571 0.120 0.360 1.562 1.734 0.062 1.658 0.068 0.144 4.500 4.940 0.109 4.740 0.120 0.360 1.575 1.734 0.062 1.671 0.068 0.144 4.625 5.076 0.109 4.865 0.120 0.360 1.625 1.804 0.062 1.725 0.068 0.150 4.724 5.213 0.109 4.969 0.120 0.366 1.653 1.835 0.062 1.755 0.068 0.153 4.750 5.213 0.109 4.995 0.120 0.366 1.688 1.874 0.062 1.792 0.068 0.156 5.000 5.485 0.109 5.260 0.120 0.390 1.750 1.942 0.062 1.858 0.068 0.162 5.250 5.770 0.125 5.520 0.139 0.405 1.812 2.012 0.062 1.922 0.068 0.165 5.375 5.910 0.125 5.650 0.139 0.405 1.850 2.054 0.062 1.962 0.068 0.168 5.500 6.066 0.125 5.770 0.139 0.405 1.875 2.054 0.062 1.989 0.068 0.171 5.750 6.336 0.125 6.020 0.139 0.405 1.938 2.141 0.062 2.056 0.068 0.177 6.000 6.620 0.125 6.270 0.139 0.405 2.000 2.210 0.062 2.122 0.068 0.183 6.250 6.895 0.156 6.530 0.174 0.420 2.047 2.280 0.078 2.171 0.086 0.186 6.500 7.170 0.156 6.790 0.174 0.435 2.062 2.280 0.078 2.186 0.086 0.186 6.625 7.308 0.156 6.925 0.174 0.450 2.125 2.350 0.078 2.251 0.086 0.189 6.750 7.445 0.156 7.055 0.174 0.456 2.165 2.415 0.078 2.295 0.086 0.195 7.000 7.720 0.156 7.315 0.174 0.471 2.188 2.415 0.078 2.318 0.086 0.195 7.250 7.995 0.187 7.575 0.209 0.486 2.250 2.490 0.078 2.382 0.086 0.198 7.500 8.270 0.187 7.840 0.209 0.510 2.312 2.560 0.078 2.450 0.086 0.207 7.750 8.545 0.187 8.100 0.209 0.525 2.375 2.630 0.078 2.517 0.086 0.213 8.000 8.820 0.187 8.360 0.209 0.540 2.440 2.702 0.078 2.584 0.086 0.216 8.250 9.095 0.187 8.620 0.209 0.555 Source: Industrial Retaining Rings, 3000 Series. All dimensions are in inches. Depth of groove d = (G − D)/2. Thickness indicated is for unplated rings. Standard material: carbon spring steel (SAE 1060-1090). Ring Free Diameter Tolerances: For housing sizes 0.250 through 0.777, +0.010, −0.005; for sizes 0.812 through 1.023, +0.015, − 0.010; for sizes 1.062 through 1.500, + 0.025, − 0.020; for sizes 1.562 through 2.000, +0.035, −0.025; for sizes 2.047 through 3.000, +0.040, −0.030; for sizes 3.062 through 3.625, ±0.055; for sizes 3.740 through 6.000, ±0.065; for sizes 6.250 through 7.000, ±0.080; for sizes 7.250 through 8.250, ±0.090. Ring Thickness Tolerances: For housing sizes 0.250 through 1.500, ±0.002; for sizes 1.562 through 5.000, ±0.003; for sizes 5.250 through 6.000, ±0.004; for sizes 6.250 through 8.250, ±0.005. Groove Diameter Tolerances: For housing sizes 0.250 and 0.312, ±0.001; for sizes 0.375 through 0.750, ±0.002; for sizes 0.777 through 1.023 ±0.003; for sizes 1.062 through 1.500, ±0.004; for sizes 1.562 through 2.000, ±0.005; for sizes 2.047 through 5.000 ±0.006; for sizes 5.250 through 6.000, ±0.007; for sizes 6.250 through 8.250, ±0.008. Groove Width Tolerances: For housing sizes 0.250 and 0.312, +0.002, − 0.000; for sizes 0.375 through 1.023, +0.003, −0.000; for sizes 1.062 through 2.000, +0.004, −0.000; for sizes 2.047 through 5.000, +0.005; −0.000; for sizes 5.250 through 6.000, +0.006, −0.000; for sizes 6.250 through 8.250, +0.008, −0.000. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1704 RETAINING RINGS ;; ;; Table 13. Important Dimensions of Inch Series External Retaining Rings MS16632 L AB T Shaft Diameter D 0.125 0.156 0.188 0.219 0.236 0.250 0.281 0.312 0.375 0.406 0.437 0.500 0.562 0.625 0.687 0.750 0.812 0.875 0.937 1.000 1.125 1.188 1.250 1.375 1.500 1.750 2.000 Free Dia. A 0.102 0.131 0.161 0.187 0.203 0.211 0.242 0.270 0.328 0.359 0.386 0.441 0.497 0.553 0.608 0.665 0.721 0.777 0.830 0.887 0.997 1.031 1.110 1.220 1.331 1.555 1.777 Ring Thickness T 0.015 0.015 0.015 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.035 0.035 0.035 0.042 0.042 0.042 0.042 0.042 0.042 0.050 0.050 0.050 0.050 0.050 0.062 0.062 Diameter B 0.164 0.205 0.245 0.275 0.295 0.311 0.344 0.376 0.448 0.485 0.516 0.581 0.653 0.715 0.780 0.845 0.915 0.987 1.054 1.127 1.267 1.321 1.410 1.550 1.691 1.975 2.257 Diameter G 0.106 0.135 0.165 0.193 0.208 0.220 0.247 0.276 0.335 0.364 0.393 0.450 0.507 0.563 0.619 0.676 0.732 0.789 0.843 0.900 1.013 1.047 1.126 1.237 1.350 1.576 1.800 ;;; ;;; ;;; ;;; ;;; W GD E Groove Width W 0.018 0.018 0.018 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.039 0.039 0.039 0.046 0.046 0.046 0.046 0.046 0.046 0.056 0.056 0.056 0.056 0.056 0.068 0.068 aStatic Margin E 0.020 0.020 0.022 0.026 0.028 0.030 0.034 0.036 0.040 0.042 0.044 0.050 0.056 0.062 0.068 0.074 0.080 0.086 0.094 0.100 0.112 0.140 0.124 0.138 0.150 0.174 0.200 Thrust Load (lb) Ring Groove 85 40 110 55 130 70 260 100 280 115 295 130 330 170 370 200 440 265 480 300 515 340 825 440 930 550 1030 690 1700 820 1850 985 2010 1150 2165 1320 2320 1550 2480 1770 3300 2200 3500 2900 3600 2700 4000 3300 4400 4000 6400 5300 7300 7000 a Thrust Load Safety Factors: Ring, 4; groove, 2. Groove wall thrust loads are for grooves machined in cold-rolled steel with a tensile yield strength of 45,000 psi; for other shaft materials, the thrust load varies proportionally with the yield strength. Source: Industrial Retaining Rings, 2000 Series. All dimensions are in inches. Depth of groove d = (D − G)/2. Standard material: carbon spring steel (SAE 1060-1090). Thickness indicated is for unplated rings; for most plated rings with shaft sizes less than 1.000 inch, the maximum thickness will not exceed the minimum groove width (W) minus 0.0002 inch; for larger rings, the ring thickness may increase by 0.002 inch. Groove Maximum Bottom Radii: For shaft diameters less than 0.500 inch, 0.005 inch; for shaft sizes 0.500 through 1.000 inch, 0.010 inch; all larger sizes, 0.015 inch. Ring Free Diameter Tolerances: For shaft sizes 0.125 through 0.188, +0.002, −0.004; for sizes 0.219 through 0.437, +0.003, −0.005; for sizes 0.500 through 0.625, ±0.006; for sizes 0.687 through 1.000, ±0.007; for sizes 1.125 through 1.500, ±0.008; for sizes 1.750 and 2.000, ±0.010. Ring Thickness Tolerances: For shaft sizes 0.125 through 1.500, ±0.002; for sizes 1.750 and 2.000, ±0.003. Groove Diameter Tolerances: For shaft sizes 0.125 through 0.188, ±0.0015; for sizes 0.219 through 0.437, ±0.002; for sizes 0.500 through 1.000, ±0.003; for sizes 1.125 through 1.500, ±0.004; for sizes 1.750 and 2.000, ±0.005. Groove Width Tolerances: For shaft sizes 0.125 through 0.188, +0.002, −0.000; for sizes 0.219 through 1.000, +0.003, −0.000; for sizes 1.125 through 2.000, +0.004, −0.000. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1705 ;;; ;;; ;;; ;;; Table 14. Important Dimensions of Inch Series External Retaining Rings MS16633 W A B GD E T Shaft Diameter D 0.040 0.062 0.062a 0.062b 0.094 0.094 0.110 0.125 0.140 0.140c 0.140d 0.156 0.172 0.188 0.188 0.218 0.250 0.312 0.375 0.437 0.437 0.500 0.625 0.744 0.750 0.750 0.875 0.985 1.000 1.188 1.375 Free Dia. A 0.025 0.051 0.051 0.051 0.073 0.069 0.076 0.094 0.100 0.108 0.102 0.114 0.125 0.145 0.122 0.185 0.207 0.243 0.300 0.337 0.375 0.392 0.480 0.616 0.616 0.574 0.668 0.822 0.822 1.066 1.213 Ring Thickness T 0.010 0.010 0.010 0.020 0.015 0.015 0.015 0.015 0.015 0.015 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.035 0.035 0.035 0.042 0.042 0.050 0.050 0.050 0.050 0.050 0.050 0.062 0.062 Diameter B 0.079 0.140 0.156 0.187 0.187 0.230 0.375 0.230 0.203 0.250 0.270 0.282 0.312 0.335 0.375 0.437 0.527 0.500 0.660 0.687 0.600 0.800 0.940 1.000 1.000 1.120 1.300 1.500 1.500 1.626 1.875 Diameter G 0.026 0.052 0.052 0.052 0.074 0.074 0.079 0.095 0.102 0.110 0.105 0.116 0.127 0.147 0.125 0.188 0.210 0.250 0.303 0.343 0.380 0.396 0.485 0.625 0.625 0.580 0.675 0.835 0.835 1.079 1.230 Groove Width W 0.012 0.012 0.012 0.023 0.018 0.018 0.018 0.018 0.018 0.018 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.029 0.039 0.039 0.039 0.046 0.046 0.056 0.056 0.056 0.056 0.056 0.056 0.068 0.068 Margin E 0.014 0.010 0.010 0.010 0.020 0.020 0.030 0.030 0.038 0.030 0.034 0.040 0.044 0.040 0.062 0.030 0.040 0.062 0.072 0.094 0.058 0.104 0.140 0.118 0.124 0.170 0.200 0.148 0.164 0.108 0.144 aStatic Thrust Load (lb) Ring Groove 13 7 20 7 20 7 40 7 45 20 45 20 55 40 65 45 70 60 70 45 150 55 165 70 180 90 195 90 195 135 225 75 260 115 325 225 685 315 800 485 800 290 1100 600 1370 1040 1940 1050 1960 1100 1960 1500 2200 2050 2570 1710 2620 1900 3400 1500 4100 2300 a Thrust Load Safety Factors: Ring 3; groove, 2. Source: Industrial Retaining Rings, 1000 Series. All dimensions are in inches. Depth of groove d = (D − G)/2. Standard material: carbon spring steel (SAE 1060 –1090). Thickness indicated is for unplated rings; for most plated rings with shaft sizes less than 0.625, the maximum ring thickness will not exceed the minimum groove width (W) minus 0.0002 inch; for larger rings, the thickness may increase by 0.002 inch. Groove Maximum Bottom Radii: For shaft sizes 0.040 and 0.062, 0.003 inch; for sizes 0.094 through 0.250, 0.005 inch; for sizes 0.312 through 0.437, 0.010 inch; for sizes 0.500 through 1.375, 0.015 inch. Ring Free Diameter Tolerances: For shaft sizes 0.040 through 0.250, +0.001, −0.003; for sizes 0.312 through 0.500, +0.002, −0.004; for sizes 0.625 through 1.000, +0.003, −0.005; for sizes 1.188 and 1.375, +0.006, −0.010. Ring Thickness Tolerances: For shaft sizes 0.040 and 0.062a, ±0.001; for sizes 0.062b through 1.000, ±0.002; for sizes 1.188 and 1.375, ±0.003. Groove Diameter Tolerances: For shaft sizes 0.040 through 0.218, +0.002, −0.000; for sizes 0.250 through 1.000, +0.003, −0.000; for sizes 1.188 and 1.375, +0.005, −0.000. Grove Width Tolerances: For shaft sizes 0.040 through 0.140c, +0.002, −0.000; for sizes 0.140d through 1.000, +0.003, −0.000; for sizes 1.188 and 1.375, +0.004, −0.000. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1706 RETAINING RINGS ;;; ;;; ;;; ;;; Table 15. Dimensions of Inch Series External Retaining Rings MS3215 W A B GD E T Ring Groove a Static Shaft Diameter D Free Dia. A Thickness T Diameter B Diameter G Width W Margin E 0.094 0.125 0.156 0.188 0.219 0.250 0.312 0.312 0.375 0.438 0.500 0.562 0.072 0.093 0.113 0.143 0.182 0.204 0.242 0.242 0.292 0.332 0.385 0.430 0.015 0.015 0.025 0.025 0.025 0.025 0.025 0.035 0.035 0.035 0.042 0.042 0.206 0.270 0.335 0.375 0.446 0.516 0.588 0.588 0.660 0.746 0.810 0.870 0.074 0.095 0.116 0.147 0.188 0.210 0.250 0.250 0.303 0.343 0.396 0.437 0.018 0.018 0.029 0.029 0.029 0.029 0.029 0.039 0.039 0.039 0.046 0.046 0.020 0.030 0.040 0.040 0.031 0.040 0.062 0.062 0.072 0.096 0.104 0.124 Thrust Load (lb) Ring 55 75 150 180 215 250 300 420 520 600 820 930 Groove 13 25 40 50 50 75 135 135 190 285 360 480 a Thrust Load Safety Factors: Ring, 3; groove, 2. Source: Industrial Retaining Rings, 1200 Series. All dimensions are in inches. Depth of groove d = (D − G)/2. Standard material: carbon spring steel (SAE 1060-1090). Thickness indicated is for unplated rings; for most plated rings the maximum thickness will not exceed the minimum groove width (W) minus 0.0002 inch. Groove Maximum Bottom Radii: For shaft sizes 0.250 and smaller, 0.005 inch; for sizes 0.312 through 0.438, 0.010 inch; for sizes 0.500 and 0.562, 0.015 inch. Ring Free Diameter Tolerances: For shaft sizes 0.094 through 0.156, +0.001, −0.003; for sizes 0.188 through 0.312, ±0.003; for sizes 0.375 through 0.562, ±0.004. Ring Thickness Tolerances: For all shaft sizes, ±0.002. Groove Diameter Tolerances: For shaft sizes 0.094 through 0.188, +0.002, −0.000; for sizes 0.219 and 0.250, ±0.002; for sizes 0.312 through 0.562, ±0.003. Groove Width Tolerances: For shaft sizes 0.094 and 0.125, +0.002, − 0.000; for sizes 0.156 through 0.562, +0.003, −0.000. The thrust load capacities shown in the tables of this section include safety factors. Usually, a safety factor of 2 is used for groove thrust load calculations when the load is applied through a retained part and groove with both having sharp corners and where the minimum side clearance exists between the retained part and the shaft or bore. Groove thrust load values in the tables of this section are based on these conditions. A safety factor of 3 is usual for calculations of thrust load capacity based on ring shear. Ideally, the corner of a retained part in contact with a retaining ring should have square corners and contact the ring as closely as possible to the shaft or housing. The tabulated thrust capacities assume that minimum clearances exist between the retained part and shaft or housing, that the groove and retained part have square corners, and that contact between the retained part and the ring occurs close to the shaft or housing. If these conditions apply, the tabulated thrust loads apply. If the application does not meet the previous conditions but the side clearances, radii, and chamfers are less than the maximum total radius or chamfer of Fig. 1, then the thrust load capacity must be reduced by dividing the tabulated value by 2. The maximum total radius is given by 0.5(b − d) and the maximum total chamfer by 0.375(b − d), where b is the radial wall thickness, and d is the groove depth. The recommended maximum total radius or chamfer specifications are intended to be used as guidelines by the designer, and to ensure the ring application will withstand published and calculated values of static thrust loads. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1707 In analyzing the retaining ring loading conditions, a static, uniformly applied load is usually assumed. Dynamic and eccentric loads, however, are frequently encountered. Eccentric loading occurs when the load is concentrated on a small portion of the ring, such as may be caused by incorrectly machined surfaces, cocking of the retained part, and axial misalignment of parts. Conditions leading to eccentric loading on the ring should be avoided. In addition to the factors that affect the static thrust capacity, applications in which shock or impact loading occurs must be evaluated very carefully and tested in service to assess the effect of the mass and velocity of the retained part striking the ring. Vibration caused by impact loading can also cause the ring to fail if the resonant frequency of the system (retaining ring application) coincides with the resonant frequency of the retaining ring. ;;;;; ; ; ; ; ;;; ; ; ;;; ; ; ;;; ; ;;;; ;;;;; Table 16. Dimensions of Inch Series Self-Locking External Retaining Rings A T L S U H Shaft Diameter Min. D 0.078 0.092 0.123 0.134 0.154 0.185 0.248 0.310 0.373 0.434 0.497 0.622 0.745 Max. D 0.080 0.096 0.127 0.138 0.158 0.189 0.252 0.316 0.379 0.440 0.503 0.628 0.755 Ring Free Dia. A 0.074 0.089 0.120 0.130 0.150 0.181 0.238 0.298 0.354 0.412 0.470 0.593 0.706 Thickness T 0.025 0.025 0.025 0.025 0.025 0.035 0.035 0.042 0.042 0.050 0.050 0.062 0.062 D ;;; ;;; ;;; ;;; ;;; Optical Groove Diameter G Width W 0.041 0.048 0.048 0.056 0.056 0.069 0.069 GD E aStatic Margin E The use of grooves with these shaft sizes is not suggested. 0.240 0.303 0.361 0.419 0.478 0.599 0.718 W 0.030 0.030 0.030 0.030 0.040 0.045 0.050 Thrust Load (lb) Ring 10 10 20 20 22 25 35 50 55 60 65 85 90 Groove 0 0 0 0 0 0 90 110 185 280 390 570 845 a Thrust Load Safety Factors: Ring, 1; groove, 2. Source: Industrial Retaining Rings, 7100 Series. All dimensions are in inches. Depth of groove d = (D − G)/2. Standard material: carbon spring steel (SAE 1060-1090). Thickness indicated is for unplated rings; for plated, phosphate coated, and stainless steel rings, the maximum ring thickness may be exceeded by 0.002 inch. Ring Free Diameter Tolerances: For shaft sizes 0.078 through 0.138, +0.002, −0.003; for sizes 0.154 through 0.252, +0.002, −0.004; for sizes 0.310 through 0.440, +0.003, −0.005; for sizes 0.497 through 0.755, +0.004, −0.006. Ring Thickness Tolerances: For shaft sizes 0.078 through 0.158, ±0.002; for sizes 0.185 through 0.503, ±0.003; for sizes 0.622 through 0.755, ±0.004. Groove Diameter Tolerances: For shaft sizes less than 0.248, grooves are not recommended; for other sizes, grooves are optional. For shaft sizes 0.248 through 0.316, +0.005, −0.0015; for sizes 0.373 through 0.628, +0.001, −0.002; for sizes 0.745 and 0.755, +0.002, −0.003. Groove Width Tolerances: For shaft sizes 0.248 through 0.379, +0.003, −0.000; for sizes 0.434 through 0.755, +0.004, −0.000. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1708 RETAINING RINGS ;;; ;;;;;; ; ;;;; ;;; ; ;;; ;;;; ;;; ;;;; ;;; ;;;;; ; ;;; ;;;;; ; ;;; ;;; ; ; ; ;;; ; ; ;;; ;;; ;;; ;;; ; ; ;;; ; ; ; Table 17. Inch Series Internal and External Self-Locking Retaining Rings Internal C T C D E Housing Ring Dimensions Min. D Max. D Thick. T Dia. D Margin E Static Thrust Load 0.311 0.374 0.437 0.498 0.560 0.623 0.748 0.873 0.936 0.998 1.248 1.436 1.498 0.313 0.376 0.439 0.502 0.564 0.627 0.752 0.877 0.940 1.002 1.252 1.440 1.502 0.010 0.010 0.010 0.010 0.010 0.010 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.136 0.175 0.237 0.258 0.312 0.390 0.500 0.625 0.687 0.750 0.938 1.117 1.188 0.040 0.040 0.040 0.040 0.040 0.040 0.060 0.060 0.060 0.060 0.060 0.060 0.060 80 75 70 60 50 45 75 70 70 70 60 60 60 External T D E Shaft Ring Dimensions Min. D Max. D Thick. T Dia. D Margin E Static Thrust Load 0.093 0.124 0.155 0.187 0.218 0.239 0.249 0.311 0.374 0.437 0.498 0.560 0.623 0.748 0.873 0.998 0.095 0.126 0.157 0.189 0.220 0.241 0.251 0.313 0.376 0.440 0.502 0.564 0.627 0.752 0.877 1.002 0.010 0.010 0.010 0.010 0.010 0.015 0.010 0.010 0.010 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.250 0.325 0.356 0.387 0.418 0.460 0.450 0.512 0.575 0.638 0.750 0.812 0.875 1.000 1.125 1.250 0.040 0.040 0.040 0.040 0.040 0.060 0.040 0.040 0.040 0.060 0.060 0.060 0.060 0.060 0.060 0.060 15 20 25 35 35 35 40 40 40 50 50 50 50 50 55 60 Source: Industrial Retaining Rings, 6000 Series (internal) and 6100 Series (external). All dimensions are in inches, thrust loads are in pounds. Thickness indicated is for unplated rings. Standard material: carbon spring steel (SAE 1060-1090). Internal Rings: Thrust loads are for rings made of standard material inserted into cold-rolled, lowcarbon housing. Ring Thickness Tolerances: For housing sizes 0.311 through 0.627, ±0.001; for sizes 0.748 through 1.502, ±0.002. Ring Diameter Tolerances: For housing sizes 0.311 through 0.439, ±0.005; for sizes 0.498 through 1.502, ±0.010. External Rings: Thrust loads are for rings made of standard material installed onto cold-rolled, low-carbon shafts. Ring Thickness Tolerances: For shaft sizes 0.093 through 0.220, ±0.001; for size 0.239, ±0.002; for sizes 0.249 through 0.376, ±0.001; for sizes 0.437 through 1.002, ±0.002. Ring Diameter Tolerances: For shaft sizes 0.093 through 0.502, ±0.005; for sizes 0.560 through 1.002, ±0.010. Centrifugal Capacity: Proper functioning of a retaining ring depends on the ring remaining seated on the groove bottom. External rings “cling” to the groove bottom because the ring ID is slightly smaller than the diameter at the bottom of the groove. Ring speed should be kept below the allowable steady-state speed of the ring, or self-locking rings specially designed for high-speed applications should be used, otherwise an external ring can lose its grip on the groove. Applications of large retaining rings that tend to spin in their grooves when subjected to sudden acceleration or deceleration of the retained part can benefit from a ring with more “cling” (i.e., a smaller interior diameter) as long as the stress of installation is within permissible limits. Special rings are also available that lock into a hole in the bottom of the groove, thereby preventing rotation. The following equation can be used to determine the allowable steady-state speed N of an external spiral retaining ring: Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS N = 1709 0.466C 1 E 3 × 10 12 --------------------------------------------------R n3 ( 1 + C 1 ) ( R o3 – R i3 ) (1) where the speed N is in revolutions per minute, C1 is the minimum ring cling to groove bottom, E is the ring radial wall, Rn is the free neutral ring radius, Ro is the free outside ring radius, and Ri is the free inside ring radius, all in inches. For external spiral rings, the minimum ring cling is given by: C1 = (C − G)/G, where C is the mean groove diameter in inches, and G is the maximum ring free ID in inches. ; ; ;; ;; ; ; ;; ;; ; ; ;; ;; ; ; ;; ;; ; ; ;; ;; ; ; ;; ;; ; ; ;; ;; ;; ;; ;; (a) (b) (c) Fig. 2. Localized Groove Yielding under Load. (a) Groove Profile before Loading; (b) Localized Yielding of Retained Part and Groove under Load; (c) Groove Profile after Loading beyond Thrust Capacity (Courtesy Spirolox Retaining Rings) Rotation between Parts: The use of spiral-wound rings to retain a rotating part should be limited to applications with rotation in only one direction. The ring should be matched so that the rotation tends to wind the spring into the groove. External rings should be wound in the direction of rotation of the retained part but internal rings should be wound against the direction of rotation of the rotating part. Failure to observe these precautions will cause the ring to wind out of the groove. Spiral-wound rings can be obtained with either righthand (normal rotation) or left-hand (reverse rotation) wound configurations. Stamped retaining rings do not have these limitations, and may be used for applications that require rotation of the retained part, regardless of the direction of rotation. Retaining Ring Failure.—Failure of a retaining ring application can result from failure of the ring itself, failure of the groove, or both. If a ring fails, the cause is likely to be from shearing of the ring. Shear failure occurs when a ring is installed in a groove and loaded by a retained part with both the groove and the retained part having a compressive yield strength greater than 45,000 psi; or when the load is applied through a retained part and groove, both having sharp corners and line-to-line contact; or when the ring is too thin in section compared with its diameter. To examine the possibility of ring shear, the allowable thrust Ps, based on the shear strength of the ring material, is given by πDtS P s = ---------------s (2) K where Ps is in lbf, D is the shaft or housing diameter in inches, t is the ring thickness in inches, Ss is the shear strength of the ring material in lb/in.2, and K is the factor of safety. Groove Failure: The most common type of groove failure is yielding of the groove material that occurs when the thrust load, applied through the retaining ring against the corner of the groove, exceeds the compressive yield strength of the groove. This yielding of the groove results from a low compressive yield strength of the groove material, and allows the ring to tilt and come out of the groove, as illustrated in Fig. 2(b). When dishing of a ring occurs as a result of yielding in the groove material, a bending moment across the cross-section of the ring generates a tensile stress that is highest at the Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1710 RETAINING RINGS interior diameter of the ring. If the maximum stress is greater than the yield strength of the ring material, the ring ID will grow and the ring will become permanently dished in shape. To determine the thrust load capacity of a ring based on groove deformation, the allowable angle of ring deflection must be calculated, then the thrust load based on groove yield can be determined. However, for spiral-wound rings, the thrust load PG that initiates the onset of groove deformation can be estimated from the following: πDdS P G = ----------------yK (3) where PG is given in lbf, D is the shaft or housing diameter in inches, d is the groove depth in inches, Sy is the yield strength of the groove material, and K is the safety factor. For stamped rings, estimate PG by multiplying Equation (3) by the fraction of the groove circumference that contacts the ring. The thrust load capacity of a particular retaining ring application can be increased by changing the workpiece material that houses the groove. Increasing the yield strength of the groove material increases the thrust load capacity of the retaining ring application. However, increasing the strength of the groove material may cause the failure mechanism to shift from groove deformation to ring shear. Therefore, use the lower of the values obtained from Equations (2) and (3) for the allowable thrust load. Groove Design and Machining: In most applications, grooves are located near the end of a shaft or housing bore to facilitate installation and removal of the rings. The groove is normally located a distance at least two to three times the groove depth from the end of the shaft or bore. If the groove is too close to the end of the shaft or bore, the groove may shear or yield. The following equation can be used to determine the minimum safe distance Y of a groove from the end of a shaft or housing: KP t Y = ------------πDS c (4) where K is the factor of safety, Pt is the thrust load on the groove in pounds, Sc is the shear strength of the groove material in psi, and D is the shaft or housing diameter in inches. A properly designed and machined groove is just as important in a retaining ring application as the ring itself. The walls of grooves should be perpendicular to the shaft or bore diameter; the grooves should have square corners on the top edges, and radii at the bottom, within the tolerances specified by the manufacturers, as shown in Fig. 1 (page 1684). Test data indicate that the ultimate thrust capacity for both static and dynamic loading conditions is greatly affected if these groove requirements are not met. For spiral-wound rings, the maximum bottom groove radius is 0.005 inch for rings up to 1.000 inch free diameter and 0.010 inch for larger rings, internal or external. For stamped rings, the maximum bottom groove radius varies with ring size and style. Table 18. Retaining Ring Standards MIL-R-21248B Military MS-16633 Open-type external uniform cross-section MS-16634 Open-type external uniform cross-section cylindrically MS-3215 Open-type external tapered cross-section MS-16632 Crescent-type external MS-16625 Internal MS-16629 Internal cylindrically bowed MS-16624 Closed-type external tapered cross-section Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition RETAINING RINGS 1711 Table 18. Retaining Ring Standards (Continued) Military MS-16628 Closed-type external tapered cross-section cylindrically bowed MIL-R-21248B MS-16627 Internal inverted MS-16626 Closed-type external tapered cross-section MS-90707 Self-locking external tapered cross-section MIL-R-27426 AS 3215 AS 3216 AS 3217 AS 3218 AS 3219 B27.6-1972, R1983 B27.7-1977, R1983 B27.8M-1977, R1983 MA4016 MA4017 MA4020 MA4021 MA4029 MA4030 MA4035 MA4036 DIN 471, 472, 6799, 984, 5417, 7993 LN 471, 472, 6799 MS-3217 External heavy-duty tapered cross-section Uniform cross-section spiral retaining rings, Type 1-External, Type 2-Internal Acrospace Standard Ring, Retaining—Spiral, Internal, Heavy Duty, Stainless Steel Ring, Retaining—Spiral, External, Heavy Duty, Stainless Steel Ring, Retaining—Spiral, Internal, Light Duty, Stainless Steel Ring, Retaining—Spiral, External, Light Duty, Stainless Steel Ring, Wound, Dimensional and Acceptance Standard for Spiral Wound Retaining Rings ANSI General Purpose Uniform Cross-Section Spiral Retaining Rings General Purpose Tapered and Reduced Cross-Section Retaining Rings (Metric) General Purpose Metric Tapered and Reduced CrossSection Retaining Rings Type 3DM1—Heavy Duty External Rings Type 3EM1—Reinforced “E” Rings Type 3FM1—“C” Type Rings ANSI/SAE Ring, Retaining—External Spiral Wound, Heavy and Medium Duty, Crescent, Metric Ring, Retaining—External Spiral Wound, Heavy and Medium Duty, Crescent, Metric Ring, Retaining—External Tapered, Type 1, Class 2, AMS 5520, Metric Ring, Retaining—Internal Tapered, Type 1, Class 1, AMS 5520, Metric Ring, Retaining—Internal, Beveled, Tapered, Type 2, Class 1, AMS 5520, Metric Ring, Retaining—External, Reinforced E-Ring, Type 1, Class 3, AMS 5520, Metric Rings, Retaining—Spiral Wound, Uniform Section, Corrosion Resistant, Procurement Specification for, Metric Ring, Retaining—Tapered Width, Uniform Thickness, Corrosion Resistant, Procurement Specification for, Metric DIN Standards for normal and heavy type, internal and external retaining rings and retaining washers Aerospace standards for internal and external retaining rings Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1712 WING NUTS, WING SCREWS AND THUMB SCREWS WING NUTS, WING SCREWS, AND THUMB SCREWS Wing Nuts.—A wing nut is a nut having wings designed for manual turning without driver or wrench. As covered by ANSI B18.17-1968 (R1983) wing nuts are classified first, by type on the basis of the method of manufacture; and second, by style on the basis of design characteristics. They consist of: Type A: Type A wing nuts are cold forged or cold formed solid nuts having wings of moderate height. In some sizes they are produced in regular, light, and heavy series to best suit the requirements of specific applications. Dimensions are given in Table 1. Table 1. American National Standard Type A Wing Nuts ANSI B18.17-1968, R1983 Nominal Size or Basic Major Diameter of Threada Thds. per Inch 3 4 (0.0990) (0.1120) 48, 56 40, 38 5 (0.1250) 40, 44 6 (0.1380) 32, 40 8 (0.1640) 32, 36 10 (0.1900) 24, 32 12 (0.2160) 24, 28 1⁄ 4 (0.2500) 20, 28 5⁄ 16 (0.3125) 18, 24 Seriesb Nut Blank Size (Ref) AA AA AA A AA A A B A B B C B C D C D E D E E F E F F A B C D E G Wing Spread Wing Height Wing Thick. Between Wings Boss Dia. Boss Height Max Min Max Min Max Min Max Min Max Min Max Min 3⁄ 8 (0.3750) 16, 24 7⁄ 16 (0.4375) 14, 20 1⁄ 2 (0.5000) 13, 20 9⁄ 16 5⁄ 8 3⁄ 4 (0.5625) 12, 18 Hvy. Hvy. Lgt. Hvy. Lgt. Hvy. Lgt. Hvy. Lgt. Hvy. Lgt. Hvy. Lgt. Reg. Hvy. Lgt. Reg. Hvy. Lgt. Reg. Lgt. Hvy. Lgt. Hvy. Hvy. 0.72 0.72 0.72 0.91 0.72 0.91 0.91 1.10 0.91 1.10 1.10 1.25 1.10 1.25 1.44 1.25 1.44 1.94 1.44 1.94 1.94 2.76 1.94 2.76 2.76 0.59 0.59 0.59 0.78 0.59 0.78 0.78 0.97 0.78 0.97 0.97 1.12 0.97 1.12 1.31 1.12 1.31 1.81 1.31 1.81 1.81 2.62 1.81 2.62 2.62 0.41 0.41 0.41 0.47 0.41 0.47 0.47 0.57 0.47 0.57 0.57 0.66 0.57 0.66 0.79 0.66 0.79 1.00 0.79 1.00 1.00 1.44 1.00 1.44 1.44 0.28 0.28 0.28 0.34 0.28 0.34 0.34 0.43 0.34 0.43 0.43 0.53 0.43 0.53 0.65 0.53 0.65 0.87 0.65 0.87 0.87 1.31 0.87 1.31 1.31 0.11 0.11 0.11 0.14 0.11 0.14 0.14 0.18 0.14 0.18 0.18 0.21 0.18 0.21 0.24 0.21 0.24 0.33 0.24 0.33 0.33 0.40 0.33 0.40 0.40 0.07 0.07 0.07 0.10 0.07 0.10 0.10 0.14 0.10 0.14 0.14 0.17 0.14 0.17 0.20 0.17 0.20 0.26 0.20 0.26 0.26 0.34 0.26 0.34 0.34 0.21 0.21 0.21 0.27 0.21 0.27 0.27 0.33 0.27 0.33 0.33 0.39 0.39 0.39 0.48 0.39 0.48 0.65 0.48 0.65 0.65 0.90 0.65 0.90 0.90 0.17 0.17 0.17 0.22 0.17 0.22 0.22 0.26 0.22 0.26 0.26 0.32 0.26 0.32 0.42 0.32 0.42 0.54 0.42 0.54 0.54 0.80 0.54 0.80 0.80 0.33 0.33 0.33 0.43 0.33 0.43 0.43 0.50 0.43 0.50 0.50 0.58 0.50 0.58 0.70 0.58 0.70 0.93 0.70 0.93 0.93 1.19 0.93 1.19 1.19 0.29 0.29 0.29 0.39 0.29 0.39 0.39 0.45 0.39 0.45 0.45 0.51 0.45 0.51 0.64 0.51 0.64 0.86 0.64 0.86 0.86 1.13 0.86 1.13 1.13 0.14 0.14 0.14 0.18 0.14 0.18 0.18 0.22 0.18 0.22 0.22 0.25 0.22 0.25 0.30 0.25 0.30 0.39 0.30 0.39 0.39 0.55 0.39 0.55 0.55 (0.6250) 11, 18 Hvy. F 2.76 2.62 1.44 1.31 0.40 0.34 0.90 0.80 1.19 1.13 0.55 0.51 (0.7500) 10, 16 Hvy. F 2.76 2.62 1.44 1.31 0.40 0.34 0.90 0.80 1.19 1.13 0.55 0.51 a Where specifying nominal size in decimals, zeros in the fourth decimal place are omitted. b Lgt. = Light; Hvy. = Heavy; Reg. = Regular. Sizes shown in bold face are preferred. All dimensions in inches. Copyright 2004, Industrial Press, Inc., New York, NY 0.10 0.10 0.10 0.14 0.10 0.14 0.14 0.17 0.14 0.17 0.17 0.20 0.17 0.20 0.26 0.20 0.26 0.35 0.26 0.35 0.35 0.51 0.35 0.51 0.51 Machinery's Handbook 27th Edition WING NUTS, WING SCREWS AND THUMB SCREWS 1713 Type B: Type B wing nuts are hot forged solid nuts available in two wing styles: Style 1, having wings of moderate height; and Style 2, having high wings. Dimensions are given in Table 2. Table 2. American National Standard Type B Wing Nuts ANSI B18.17-1968, R1983 STYLE 1 Nominal Size or Basic Major Diameter of Threada Thds. per Inch STYLE 2 A B C D E G Wing Spread Wing Height Wing Thick. Between Wings Boss Dia. Boss Height Max Min Max Min Max Min Max Min Max Min Max Min Type B, Style 1 5 (0.1250) 40 0.78 0.72 0.36 0.30 0.13 0.10 0.28 0.22 0.31 0.28 0.22 0.16 10 (0.1900) 24 0.97 0.91 0.45 0.39 0.15 0.12 0.34 0.28 0.39 0.36 0.28 0.22 0.28 1⁄ (0.2500) 4 20 1.16 1.09 0.56 0.50 0.17 0.14 0.41 0.34 0.47 0.44 0.34 5⁄ (0.3125) 16 18 1.44 1.38 0.67 0.61 0.18 0.15 0.50 0.44 0.55 0.52 0.41 0.34 3⁄ (0.3750) 8 16 1.72 1.66 0.80 0.73 0.20 0.17 0.59 0.53 0.63 0.60 0.47 0.41 7⁄ (0.4375) 16 14 2.00 1.94 0.91 0.84 0.21 0.18 0.69 0.62 0.71 0.68 0.53 0.47 1⁄ (0.5000) 2 13 2.31 2.22 1.06 0.94 0.23 0.20 0.78 0.69 0.79 0.76 0.62 0.50 9⁄ (0.5625) 16 12 2.59 2.47 1.17 1.05 0.25 0.21 0.88 0.78 0.88 0.84 0.69 0.56 5⁄ (0.6250) 8 11 2.84 2.72 1.31 1.19 0.27 0.23 0.94 0.84 0.96 0.92 0.75 0.62 3⁄ (0.7500) 4 10 3.31 3.19 1.52 1.39 0.29 0.25 1.10 1.00 1.12 1.08 0.88 0.75 Type B, Style 2 5 (0.1250) 40 0.81 0.75 0.62 0.56 0.12 0.09 0.28 0.22 0.31 0.28 0.22 0.16 10 (0.1900) 24 1.01 0.95 0.78 0.72 0.14 0.11 0.35 0.29 0.39 0.36 0.28 0.22 0.28 1⁄ (0.2500) 4 20 1.22 1.16 0.94 0.88 0.16 0.13 0.41 0.35 0.47 0.44 0.34 5⁄ (0.3125) 16 18 1.43 1.37 1.09 1.03 0.17 0.14 0.48 0.42 0.55 0.52 0.41 0.34 3⁄ (0.3750) 8 16 1.63 1.57 1.25 1.19 0.18 0.15 0.55 0.49 0.63 0.60 0.47 0.41 7⁄ (0.4375) 16 14 1.90 1.84 1.42. 1.36 0.19 0.16 0.62 0.56 0.71 0.68 0.53 0.47 1⁄ (0.5000) 2 13 2.13 2.04 1.58 1.45 0.20 0.17 0.69 0.60 0.79 0.76 0.62 0.50 9⁄ (0.5625) 16 12 2.40 2.28 1.75 1.62 0.22 0.18 0.76 0.67 0.88 0.84 0.69 0.56 5⁄ (0.6250) 8 11 2.60 2.48 1.91 1.78 0.23 0.19 0.83 0.74 0.96 0.92 0.75 0.62 3⁄ (0.7500) 4 10 3.02 2.90 2.22 2.09 0.24 0.20 0.97 0.88 1.12 1.08 0.88 0.75 a Where specifying nominal size in decimals, zeros in the fourth decimal place are omitted. All dimensions in inches. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1714 WING NUTS, WING SCREWS AND THUMB SCREWS Table 3. American National Standard Type C Wing Nuts ANSI B18.17-1968, R1983 STYLE 1 Nominal Size or Basic Major Diameter of Threada Thds. per Inch 4 (0.1120) 5 (0.1250) 40 40 6 (0.1380) 32 Serie s STYLE 2 STYLE 3 A B C D E F G Nut Blan Wing Wing Wing Between Boss Boss Boss k Spread Height Thick. Wings Dia. Dia. Height Size (Ref) Max Min Max Min Max Min Max Min Max Min Max Min Max Min Type C, Style 1 8 (0.1640) 32 10 (0.1900) 24, 32 Reg. Reg. Reg. Hvy. Reg. Reg. Reg. Hvy. AA AA AA A A A A B 0.66 0.66 0.66 0.85 0.85 0.85 0.85 1.08 0.64 0.64 0.64 0.83 0.83 0.83 0.83 1.05 0.36 0.36 0.36 0.43 0.43 0.43 0.43 0.57 0.35 0.35 0.35 0.42 0.42 0.42 0.42 0.53 0.11 0.11 0.11 0.14 0.14 0.14 0.14 0.16 0.09 0.09 0.09 0.12 0.12 0.12 0.12 0.14 0.18 0.18 0.18 0.29 0.29 0.29 0.29 0.32 0.16 0.16 0.16 0.27 0.27 0.27 0.27 0.30 0.27 0.27 0.27 0.38 0.38 0.38 0.38 0.44 0.25 0.25 0.25 0.36 0.36 0.36 0.36 0.42 0.32 0.32 0.32 0.41 0.41 0.41 0.41 0.48 0.30 0.30 0.30 0.40 0.40 0.40 0.40 0.46 0.16 0.16 0.16 0.20 0.20 0.20 0.20 0.23 0.14 0.14 0.14 0.18 0.18 0.18 0.18 0.21 12 (0.2160) 24 1⁄ (0.2500) 4 20, 28 Reg. B 5⁄ (0.3125) 16 18, 24 Reg. C 1.23 1.20 0.64 0.62 0.20 0.18 0.39 0.35 0.50 0.49 0.57 0.55 0.26 0.24 3⁄ (0.3750) 8 16, 24 Reg. D 1.45 1.42 0.74 0.72 0.23 0.21 0.46 0.42 0.62 0.60 0.69 0.67 0.29 0.27 7⁄ (0.4375) 16 14, 20 1⁄ (0.5000) 2 13, 20 Reg. Hvy. Reg. Hvy. E EH E EH 1.89 1.89 1.89 1.89 1.86 1.86 1.86 1.86 … … … … … … … … … … 0.82 0.82 1.01 1.01 1.20 0.80 0.80 0.99 0.99 1.18 5 (0.1250) 40 6 (0.1380) 32 8 (0.1640) 32 10 (0.1900) 24, 32 12 (0.2160) 24 1.08 1.05 0.57 0.53 0.16 0.14 0.32 0.30 0.44 0.42 0.48 0.46 0.23 0.21 0.91 0.93 0.91 0.93 0.90 0.29 0.28 0.91 0.34 0.33 0.90 0.29 0.28 0.91 0.34 0.33 Type C, Style 2 0.25 0.23 0.09 0.08 0.25 0.23 0.09 0.08 0.28 0.27 0.11 0.09 0.28 0.27 0.11 0.09 0.32 0.31 0.12 0.11 0.67 0.63 0.67 0.63 0.65 0.62 0.65 0.62 0.75 0.81 0.75 0.81 0.73 0.79 0.73 0.79 0.83 0.89 0.83 0.89 0.82 0.87 0.82 0.87 0.38 0.42 0.38 0.42 0.37 0.40 0.37 0.40 0.21 0.21 0.29 0.29 0.38 0.19 0.19 0.28 0.28 0.37 0.26 0.26 0.36 0.36 0.44 0.24 0.24 0.34 0.34 0.43 … … … … … … … … … … 0.17 0.17 0.19 0.19 0.22 0.15 0.15 0.18 0.18 0.20 1⁄ (0.2500) 4 20 … … 1.20 1.18 0.32 0.31 0.12 0.11 0.38 0.37 0.44 0.43 … … 0.22 0.20 5⁄ (0.3125) 16 18 … … 1.51 1.49 0.36 0.35 0.14 0.12 0.44 0.43 0.51 0.49 … … 0.24 0.23 3⁄ (0.3750) 8 16 5 (0.1250) 40 6 (0.1380) 32 8 (0.1640) 32 10 (0.1900) 24, 32 12 (0.2160) 24 … … 1.89 1.86 0.58 0.55 0.20 0.17 0.44 0.43 0.63 0.62 … … … … … … … … … … 0.92 0.92 0.92 1.14 1.14 0.89 0.89 0.89 1.12 1.12 0.70 0.70 0.70 0.85 0.85 Type C, Style 3 0.67 0.16 0.15 0.67 0.16 0.15 0.67 0.16 0.15 0.83 0.19 0.17 0.83 0.19 0.17 0.26 0.26 0.26 0.32 0.32 0.24 0.24 0.24 0.30 0.30 0.38 0.38 0.38 0.44 0.44 0.36 0.36 0.36 0.42 0.42 … … 0.37 0.35 … … … … … … … … … … 0.25 0.25 0.25 0.29 0.29 0.24 0.24 0.24 0.27 0.27 1⁄ (0.2500) 4 20 … … 1.14 1.12 0.85 0.83 0.19 0.17 0.32 0.30 0.44 0.42 … … 0.29 0.27 5⁄ (0.3125) 16 18 … … 1.29 1.27 1.04 1.02 0.23 0.22 0.39 0.36 0.50 0.49 … … 0.35 0.34 3⁄ (0.3750) 8 16 … … 1.51 1.49 1.20 1.18 0.27 0.25 0.45 0.42 0.62 0.60 … … 0.43 0.42 a Where specifying nominal size in decimals, zeros in the fourth decimal place are omitted. All dimensions in inches. Sizes shown in bold face are preferred. Type C: Type C wing nuts are die cast solid nuts and are available in three wing styles: Style 1, having wings of moderate height; Style 2, having low wings; and Style 3, having high wings. In some sizes, the Style 1 nuts are produced in regular, light, and heavy series to best suit the requirements of specific applications. Dimensions are given in Table 3. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition WING NUTS, WING SCREWS AND THUMB SCREWS 1715 Table 4. American National Standard Type D Wing Nuts ANSI B18.17-1968, R1983 STYLE 1 STYLE 2 (LOW WING) Nominal Size or Basic Major Diameter of Threada Thds. per Inch Seriesb 8 (0.1640) 10 (0.1900) 12 (0.2160) 1⁄ (0.2500) 4 32, 36 24, 32 24, 28 20, 28 … … … … 5⁄ (0.3125) 16 3⁄ (0.3750) 8 18, 24 16, 24 5 (0.1250) 6 (0.1380) 8 (0.1640) 40 32 32 10 (0.1900) 24, 32 12 (0.2160) 1⁄ (0.2500) 4 24 20 10 (0.1900) 24, 32 12 (0.2160) 24 1⁄ (0.2500) 4 20 5⁄ (0.3125) 16 18 A Wing Spread E Boss Dia. Max Min Max Min Max Min Type D, Style 1 Min Max Min 0.78 0.91 1.09 1.11 0.14 0.17 0.17 0.21 0.25 0.34 0.34 0.34 0.41 0.53 0.53 0.62 0.35 0.47 0.47 0.56 … 1.30 1.24 0.59 0.53 0.30 0.26 0.46 0.73 0.67 … 1.41 1.34 0.67 0.61 0.34 0.30 0.69 0.83 0.77 0.30 0.30 0.30 0.32 0.60 0.60 0.60 0.40 0.40 0.40 0.53 0.61 0.61 0.61 0.47 0.50 0.59 0.59 0.70 0.66 0.70 0.66 0.65 0.75 0.73 0.73 1.03 1.03 1.03 1.03 0.40 0.47 0.47 0.50 0.34 0.41 0.41 0.44 C Wing Thick. STYLE 3 (LARGE BASE) D Between Wings 0.72 0.85 1.03 1.05 B Wing Height 0.18 0.21 0.21 0.25 Reg. Reg. Reg. Reg. Hvy. Reg. Reg. 1.03 1.03 1.03 1.40 1.21 1.21 1.21 0.97 0.97 0.97 1.34 1.16 1.16 1.16 Type D, Style 2 0.25 0.19 0.19 0.13 0.25 0.19 0.19 0.13 0.25 0.19 0.19 0.13 0.34 0.28 0.25 0.18 0.28 0.26 0.31 0.25 0.28 0.26 0.31 0.25 0.28 0.26 0.31 0.25 Lgt. Reg. Reg. Lgt. Reg. Hvy. Reg. Hvy. 1.31 1.40 1.28 1.28 1.78 1.47 1.78 1.47 1.25 1.34 1.22 1.22 1.72 1.40 1.72 1.40 Type D, Style 3 0.48 0.42 0.29 0.23 0.53 0.47 0.25 0.19 0.40 0.34 0.23 0.17 0.40 0.34 0.23 0.17 0.66 0.60 0.31 0.25 0.50 0.44 0.37 0.31 0.66 0.60 0.31 0.25 0.50 0.44 0.37 0.31 G Boss Hgt. H Wall Hgt. T Stock Thick. Min Min Max Min 0.08 0.10 0.10 0.11 0.12 0.12 0.12 0.12 0.04 0.04 0.05 0.05 0.14 0.18 0.06 0.05 0.16 0.18 0.06 0.05 0.34 0.34 0.34 0.47 0.55 0.55 0.55 0.07 0.08 0.08 0.09 0.09 0.11 0.11 0.09 0.09 0.09 0.16 0.13 0.13 0.13 0.04 0.04 0.04 0.05 0.05 0.05 0.05 0.03 0.03 0.03 0.04 0.04 0.04 0.04 0.59 0.69 0.67 0.67 0.97 0.97 0.97 0.97 0.08 0.08 0.11 0.11 0.14 0.14 0.14 0.14 0.12 0.14 0.12 0.12 0.17 0.14 0.17 0.14 0.04 0.04 0.04 0.04 0.06 0.08 0.06 0.08 0.03 0.03 0.03 0.03 0.04 0.06 0.04 0.06 0.03 0.03 0.04 0.04 a Where specifying nominal size in decimals, zeros in the fourth decimal place are omitted. b Lgt. = Light; Hvy. = Heavy; Reg. = Regular. All dimensions in inches. Type D: Type D wing nuts are stamped sheet metal nuts and are available in three styles: Style 1, having wings of moderate height; Style 2, having low wings; and Style 3, having wings of moderate height and a larger bearing surface. In some sizes, Styles 2 and 3 are produced in regular, light, and heavy series to best suit the requirements of specific applications. Dimensions are given in Table 4. Specification of Wing Nuts.—When specifying wing nuts, the following data should be included in the designation and should appear in the following sequence: nominal size (number, fraction or decimal equivalent), threads per inch, type, style and/or series, material, and finish. Examples: 10—32 Type A Wing Nut, Regular Series, Steel, Zinc Plated. 0.250—20 Type C Wing Nut, Style 1, Zinc Alloy, Plain. Threads for Wing Nuts.—Threads are in conformance with the ANSI Standard Unified Thread, Class 2B for all types of wing nuts except type D which have a modified Class 2B thread. Because of the method of manufacture, the minor diameter of the thread in type D Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1716 WING NUTS, WING SCREWS AND THUMB SCREWS nuts may be somewhat larger than the Unified Thread Class 2B maximum but shall in no case exceed the minimum pitch diameter. Materials and Finish for Wing Nuts.—Types A, B, and D wing nuts are normally supplied as specified by the user in carbon steel, brass or corrosion resistant steel of good quality and adaptable to the manufacturing process. Type C wing nuts are made from die cast zinc alloy. Unless otherwise specified, wing nuts are supplied with a plain (unplated or uncoated) finish. Wing Screws.—A wing screw is a screw having a wing-shaped head designed for manual turning without a driver or wrench. As covered by ANSI B18.17-1968 (R1983) wing screws are classified first, by type on the basis of the method of manufacture, and second, by style on the basis of design characteristics. They consist of the following: Type A: Type A wing screws are of two-piece construction having cold formed or cold forged wing portions of moderate height. In some sizes they are produced in regular, light, and heavy series to best suit the requirements of specific applications. Dimensions are given in Table 5. Type B: Type B wing screws are of hot forged one-piece construction available in two wing styles: Style 1, having wings of moderate height; and Style 2, having high wings. Dimensions are given in Table 5. Type C: Type C wing screws are available in two styles: Style 1, of a one-piece die cast construction having wings of moderate height; and Style 2, of a two-piece construction having a die cast wing portion of moderate height. Dimensions are given in Table 6. Type D: Type D wing screws are of two-piece welded construction having stamped sheet metal wing portions of moderate height. Dimensions are given in Table 6. Materials for Wing Screws and Thumb Screws: Type A wing screws are normally supplied in carbon steel with the shank portion case hardened. When so specified, they also may be made from corrosion resistant steel, brass or other materials as agreed upon by the manufacturer and user. Type B wing screws are normally made from carbon steel but also may be made from corrosion resistant steel, brass or other materials. Type C, Style 1, wing screws are supplied only in die cast zinc alloy. Type C, Style 2, wing screws have the wing portion made from die cast zinc alloy with the shank portion normally made from carbon steel. Where so specified, the shank portion may be made from corrosion resistant steel, brass or other materials as agreed upon by the manufacturer and user. Type D wing screws are normally supplied in carbon steel but also may be made from corrosion resistant steel, brass or other materials. Thumb screws of all types are normally made from a good commercial quality of carbon steel having a maximum ultimate tensile strength of 48,000 psi. Where so specified, carbon steel thumb screws are case hardened. They are also made from corrosion resistant steel, brass, and other materials as agreed upon by the manufacturer and user. Unless otherwise specified, wing screws and thumb screws are supplied with a plain (unplated or uncoated) finish. Thumb Screws.—A thumb screw is a screw having a flattened head designed for manual turning without a driver or wrench. As covered by ANSI B18.17-1968 (R1983) thumb screws are classified by type on the basis of design characteristics. They consist of the following: Type A: Type A thumb screws are forged one-piece screws having a shoulder under the head and are available in two series: regular and heavy. Dimensions are given in Table 7. Type B: Type B thumb screws are forged one-piece screws without a shoulder and are available in two series: regular and heavy. Dimensions are given in Table 7. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition WING NUTS, WING SCREWS AND THUMB SCREWS 1717 Table 5. American National Standard Types A and B Wing Screws ANSI B18.17-1968, R1983 TYPE A Nominal Size or Basic Major Diametera Thds. per Inch Seriesb TYPE B Head Blank size (Ref) A B C E G L Wing Spread Wing Height Wing Thick. Boss Dia. Boss Height. Practical Screw Lengths Max Min Max Min Max Min Max Min Max Min Max Min Type A 4 (0.1120) 40 6 (0.1380) 32 8 (0.1640) 32 10 (0.1900) 12 (0.2160) 1⁄ (0.2500) 4 5⁄ (0.3125) 16 3⁄ (0.3750) 8 7⁄ (0.4375) 16 24, 32 24 20 18 16 14 1⁄ (0.5000) 2 13 5⁄ (0.6250) 8 11 Hvy. AA 0.72 0.59 0.41 0.28 0.11 0.07 0.33 0.29 0.14 0.10 Lgt. AA 0.72 0.59 0.41 0.28 0.11 0.07 0.33 0.29 0.14 0.10 Hvy. A 0.91 0.78 0.47 0.34 0.14 0.10 0.43 0.39 0.18 0.14 Lgt. A 0.91 0.78 0.47 0.34 0.14 0.10 0.43 0.39 0.18 0.14 Hvy. B 1.10 0.97 0.57 0.43 0.18 0.14 0.50 0.45 0.22 0.17 Lgt. A 0.91 0.78 0.47 0.34 0.14 0.10 0.43 0.39 0.18 0.14 Hvy. B 1.10 0.97 0.57 0.43 0.18 0.14 0.50 0.45 0.22 0.17 Lgt. B 1.10 0.97 0.57 0.43 0.18 0.14 0.50 0.45 0.22 0.17 0.75 0.25 } 0.75 0.25 } 0.75 0.38 } 1.00 0.38 } 1.00 0.38 Hvy. C 1.25 1.12 0.66 0.53 0.21 0.17 0.58 0.51 0.25 0.20 Lgt. B 1.10 0.97 0.57 0.43 0.18 0.14 0.50 0.45 0.22 0.17 C 1.25 1.12 0.66 0.53 0.21 0.17 0.58 0.51 0.25 0.20 } 1.50 0.50 Reg. Hvy. D 1.44 1.31 0.79 0.65 0.24 0.20 0.70 0.64 0.30 0.26 Lgt. C 1.25 1.12 0.66 0.53 0.21 0.17 0.58 0.51 0.25 0.20 1.44 1.31 0.79 0.65 0.24 0.20 0.70 0.64 0.30 0.26 } 1.50 0.50 Reg. D Hvy. E 1.94 1.81 1.00 0.87 0.33 0.26 0.93 0.86 0.39 0.35 Lgt. D 1.44 1.31 0.79 0.65 0.24 0.20 0.70 0.64 0.30 0.26 1.94 1.81 1.00 0.87 0.33 0.26 0.93 0.86 0.39 0.35 } 2.00 0.75 Reg. E Hvy. F 2.76 2.62 1.44 1.31 0.40 0.34 1.19 1.13 0.55 0.51 Lgt. E 1.94 1.81 1.00 0.87 0.33 0.26 0.93 0.86 0.39 0.35 Hvy. F 2.76 2.62 1.44 1.31 0.40 0.34 1.19 1.13 0.55 0.51 Lgt. E 1.94 1.81 1.00 0.87 0.33 0.26 0.93 0.86 0.39 0.35 Hvy. F 2.76 2.62 1.44 1.31 0.40 0.34 1.19 1.13 0.55 0.51 Hvy. F 2.76 2.62 1.44 1.31 0.40 0.34 1.19 1.13 0.55 0.51 } 4.00 1.00 } 4.00 1.00 4.00 1.25 Type B, Style 1 10 (0.1900) 24 … … 0.97 0.91 0.45 0.39 0.15 0.12 0.39 0.36 0.28 0.22 1⁄ (0.2500) 4 20 … … 1.16 1.09 0.56 0.50 0.17 0.14 0.47 0.44 0.34 0.28 3.00 0.50 5⁄ (0.3125) 16 18 … … 1.44 1.38 0.67 0.61 0.18 0.15 0.55 0.52 0.41 0.34 3.00 0.50 2.00 0.50 3⁄ (0.3750) 8 16 … … 1.72 1.66 0.80 0.73 0.20 0.17 0.63 0.60 0.47 0.41 4.00 0.50 7⁄ (0.4375) 16 14 … … 2.00 1.94 0.91 0.84 0.21 0.18 0.71 0.68 0.53 0.47 3.00 1.00 1⁄ (0.5000) 2 13 … … 2.31 2.22 1.06 0.94 0.23 0.20 0.79 0.76 0.62 0.50 3.00 1.00 5⁄ (0.6250) 8 11 … … 2.84 2.72 1.31 1.19 0.27 0.23 0.96 0.92 0.75 0.62 2.50 1.00 Type B, Style 2 10 (0.1900) 24 … … 1.01 0.95 0.78 0.72 0.14 0.11 0.39 0.36 0.28 0.22 1⁄ (0.2500) 4 20 … … 1.22 1.16 0.94 0.88 0.16 0.13 0.47 0.44 0.34 0.28 2.00 0.50 5⁄ (0.3125) 16 18 … … 1.43 1.37 1.09 1.03 0.17 0.14 0.55 0.52 0.41 0.34 2.00 0.50 3⁄ (0.3750) 8 16 … … 1.63 1.57 1.25 1.19 0.18 0.15 0.63 0.60 0.47 0.41 2.00 0.50 All dimensions in inches. Sizes shown in bold face are preferred. 1Plain point, unless alternate point from styles shown in Table 8 is specified by user. a Where specifyin nominal size in decimals, zeros in the fourth decimal place are omitted. b Hvy. = Heavy; Lgt. = Light; Reg. = Regular. Copyright 2004, Industrial Press, Inc., New York, NY 1.25 0.50 Machinery's Handbook 27th Edition 1718 WING NUTS, WING SCREWS AND THUMB SCREWS Table 6. American National Standard Types C and D Wing Screws ANSI B18.17-1968, R1983 TYPE C TYPE D A B Thds. per Inch Wing Spread Max Min Wing Height Max Min 6 (0.1380) 8 (0.1640) 10 (0.1900) 1⁄ (0.2500) 4 32 32 24, 32 20 0.85 0.85 0.85 1.08 0.83 0.83 0.83 1.05 0.45 0.45 0.45 0.56 0.43 0.43 0.43 0.53 0.15 0.15 0.15 0.17 0.12 0.12 0.12 0.14 … … … … 5⁄ (0.3125) 16 3⁄ (0.3750) 8 18 1.23 1.20 0.64 0.62 0.22 0.19 … 16 1.45 1.42 0.74 0.72 6 (0.1380) 8 (0.1640) 10 (0.1900) 1⁄ (0.2500) 4 32 32 24, 32 20 0.85 0.85 0.85 1.08 0.83 0.83 0.83 1.05 0.43 0.43 0.43 0.57 0.42 0.42 0.42 0.53 5⁄ (0.3125) 16 3⁄ (0.3750) 8 7⁄ (0.4375) 16 1⁄ (0.5000) 2 18 1.23 1.20 0.64 0.62 Nominal Size or Basic Screw Diametera C E F G Boss Dia. Max Min Height Max Min L Practical Screw Lengths Max Min … … … … 0.41 0.41 0.41 0.46 0.39 0.39 0.39 0.44 0.12 0.12 0.12 0.12 0.07 0.07 0.07 0.07 0.75 1.00 1.25 1.50 0.25 0.38 0.38 0.50 … 0.51 0.49 0.14 0.10 1.50 0.50 … 0.63 0.62 0.15 0.12 1.50 0.50 0.36 0.36 0.36 0.42 0.41 0.41 0.41 0.48 0.40 0.40 0.40 0.46 0.20 0.20 0.20 0.23 0.18 0.18 0.18 0.21 1.00 1.00 2.00 2.50 0.25 0.38 0.38 0.50 0.49 0.57 0.55 0.26 0.24 3.00 0.50 Wing Boss Thick. Dia. Max Min Max Min Type C, Style 1 0.24 0.21 … Type C, Style 2 0.14 0.12 0.38 0.14 0.12 0.38 0.14 0.12 0.38 0.16 0.14 0.44 0.20 0.18 0.50 16 1.45 1.42 0.74 0.72 0.23 0.21 0.62 0.60 0.69 0.67 0.29 0.27 3.00 0.75 14 1.89 1.86 0.91 0.90 0.29 0.28 0.75 0.73 0.83 0.82 0.38 0.37 4.00 1.00 13 1.89 1.86 0.91 0.90 0.75 0.73 0.83 0.82 0.38 0.37 4.00 1.00 6 (0.1380) 8 (0.1640) 10 (0.1900) 12 (0.2160) 1⁄ (0.2500) 4 32 32 24 24 20 0.78 0.78 0.90 1.09 1.09 0.72 0.72 0.84 1.03 1.03 0.40 0.40 0.46 0.46 0.46 0.34 0.34 0.40 0.40 0.40 0.29 0.28 Type D 0.18 0.12 0.18 0.12 0.21 0.15 0.26 0.20 0.26 0.20 0.35 0.35 0.35 0.44 0.47 0.31 0.31 0.31 0.39 0.43 0.40 0.40 0.53 0.61 0.61 0.34 0.34 0.47 0.55 0.55 0.21 0.21 0.22 0.24 0.24 0.14 0.14 0.16 0.18 0.18 0.75 0.75 1.00 1.00 1.50 0.25 0.38 0.38 0.38 0.50 5⁄ (0.3125) 16 3⁄ (0.3750) 8 18 1.31 1.25 0.62 0.56 0.29 0.57 0.53 0.68 0.62 0.29 0.23 1.50 0.50 16 1.31 1.25 0.62 0.56 0.29 0.23 0.63 0.59 0.68 All dimensions in inches. 1Plain point, unless alternate point from styles shown in Table 8 is specified by user. 0.62 0.29 0.23 2.00 0.75 0.23 a Where specifying nominal size in decimals, zeros in the fourth decimal place are omitted. Wing Screw and Thumb Screw Designation.—When specifying wing and thumb screws, the following data should be included in the designation and should appear in the following sequence: nominal size (number, fraction or decimal equivalent), threads per inch, length (fractions or decimal equivalents), type, style and/or series, point (if other than plain point), materials, and finish. Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition WING NUTS, WING SCREWS AND THUMB SCREWS 1719 Examples:10—32 × 11⁄4, Thumb Screw, Type A, Regular, Steel, Zinc Plated. 0.375—16 × 2.00, Wing Screw, Type B, Style 2, Steel, Cadmium Plated. 0.250—20 × 1.50, Wing Screw, Type C, Style 2, Zinc Alloy Wings, Steel Shank, Brass Plated. Table 7. American National Standard Types A and B Thumb Screws ANSI B18.17-1968, R1983 TYPE A A TYPE B B Nominal Size or Basic Screw Diametera Thds. per Inch Head Width Max Min 6 (0.1380) 8 (0.1640) 10 (0.1900) 12 (0.2160) 1⁄ (0.2500) 4 5⁄ (0.3125) 16 3⁄ (0.3750) 8 32 32 24, 32 24 20 18 16 0.31 0.36 0.42 0.48 0.55 0.70 0.83 0.29 0.34 0.40 0.46 0.52 0.67 0.80 10 (0.1900) 1⁄ (0.2500) 4 5⁄ (0.3125) 16 3⁄ (0.3750) 8 7⁄ (0.4375) 16 1⁄ (0.5000) 2 24 20 18 16 14 13 0.89 1.05 1.21 1.41 1.59 1.81 0.83 0.99 1.15 1.34 1.53 1.72 6 (0.1380) 8 (0.1640) 10 (0.1900) 12 (0.2160) 1⁄ (0.2500) 4 5⁄ (0.3125) 16 3⁄ (0.3750) 8 7⁄ (0.4375) 16 1⁄ (0.5000) 2 32 32 24, 32 24 20 18 16 14 13 0.45 0.51 0.58 0.71 0.83 0.96 1.09 1.40 1.54 0.43 0.49 0.54 0.67 0.80 0.91 1.03 1.35 1.46 10 (0.1900) 1⁄ (0.2500) 4 5⁄ (0.3125) 16 3⁄ (0.3750) 8 7⁄ (0.4375) 16 1⁄ (0.5000) 2 24 20 18 16 14 13 0.89 1.05 1.21 1.41 1.59 1.81 0.83 0.99 1.15 1.34 1.53 1.72 C Head Head Height Thick. Max Min Max Min Type A, Regular 0.33 0.31 0.05 0.04 0.38 0.36 0.06 0.05 0.48 0.46 0.06 0.05 0.54 0.52 0.06 0.05 0.64 0.61 0.07 0.05 0.78 0.75 0.09 0.07 0.95 0.92 0.11 0.09 Type A, Heavy 0.84 0.72 0.18 0.16 0.94 0.81 0.24 0.22 1.00 0.88 0.27 0.25 1.16 1.03 0.30 0.28 1.22 1.09 0.36 0.34 1.28 1.16 0.40 0.38 Type B, Regular 0.28 0.26 0.08 0.06 0.32 0.30 0.09 0.07 0.39 0.36 0.10 0.08 0.45 0.43 0.11 0.09 0.52 0.48 0.16 0.14 0.64 0.60 0.17 0.14 0.71 0.67 0.22 0.18 0.96 0.91 0.27 0.24 1.09 1.03 0.33 0.29 Type B, Heavy 0.78 0.66 0.18 0.16 0.81 0.72 0.24 0.22 0.88 0.78 0.27 0.25 0.94 0.84 0.30 0.28 1.00 0.91 0.36 0.34 1.09 0.97 0.40 0.38 C′ E Head Thick. Max Min Shoulder Diameter Max Min L Practical Screw Lengths Max Min … … … … … … … … … … … … … … 0.25 0.31 0.35 0.40 0.47 0.59 0.76 0.23 0.29 0.32 0.38 0.44 0.56 0.71 0.75 0.75 1.00 1.00 1.50 1.50 2.00 0.25 0.38 0.38 0.38 0.50 0.50 0.75 0.10 0.10 0.11 0.11 0.13 0.14 0.08 0.08 0.09 0.09 0.11 0.12 0.33 0.40 0.46 0.55 0.71 0.83 0.31 0.38 0.44 0.53 0.69 0.81 2.00 3.00 4.00 4.00 2.50 3.00 0.50 0.50 0.50 0.50 1.00 1.00 0.03 0.04 0.05 0.05 0.06 0.09 0.11 0.14 0.15 0.02 0.02 0.03 0.03 0.03 0.06 0.08 0.11 0.11 … … … … … … … … … … … … … … … … … … 1.00 1.00 2.00 2.00 2.50 3.00 3.00 4.00 4.00 0.25 0.38 0.38 0.38 0.50 0.50 0.75 1.00 1.00 0.08 0.11 0.11 0.14 0.14 0.18 0.06 0.09 0.09 0.12 0.12 0.16 … … … … … … … … … … … … 2.00 3.00 4.00 4.00 3.00 3.00 0.50 0.50 0.50 0.50 1.00 1.00 a Where specifying nominal size in decimals, zeroes in fourth decimal place are omitted. All dimensions in inches. 1Plain point, unless alternate point from styles shown in Table 8 is specified by user. Lengths of Wing and Thumb Screws.—The length of wing or thumb screws is measured parallel to the axis of the screw from the intersection of the head or shoulder with the shank to the extreme point of the screw. Standard length increments are as follows: For Copyright 2004, Industrial Press, Inc., New York, NY Machinery's Handbook 27th Edition 1720 WING NUTS, WING SCREWS AND THUMB SCREWS sizes No. 4 through 1⁄4 inch and for nominal lengths of 0.25 to 0.75 inch, 0.12-inch increments; from 0.75- to 1.50-inch lengths, 0.25-inch increments; and for 1.50- to 3.00-inch lengths, 0.50-inch increments. For sizes 5⁄16 through 1⁄2 inch and for 0.50- to 1.50-inch lengths, 0.25-inch increments; for 1.50- to 3.00-inch lengths, 0.50-inch increments; and for 3.00- to 4.00-inch lengths, 1.00-inch increments. Threads for Wing Screws and Thumb Screws.—Threads for all types of wing screws and thumb screws are in conformance with ANSI Standard Unified Thread, Class 2A. For threads with an additive finish the Class 2A maximum diameters apply to an unplated screw or to a screw before plating, whereas the basic diameters (Class 2A maximum diameters plus the allowance) apply to a screw after plating. All types of wing and thumb screws should have complete (full form) threads extending as close to the head or shoulder as practicable. Points for Wing and Thumb Screws.—Wing and thumb screws are normally supplied with plain points (sheared ends). Where so specified, these screws may be obtained with cone, cup, dog, flat or oval points as shown in Table 8. Table 8. American National Standard Alternate Points for Wing and Thumb Screws ANSI B18.17-1968, R1983 CUP POINT CONE POINT FLAT POINT OVAL POINT DOG POINT O P Nominal Size or Basic Screw Diamtera Cup and Flat Point Diameter Max Min Diameter Max Min Max 4 (0.1120) 6 (0.1380) 8 (0.1640) 10 (0.1900) 12 (0.2160) 1⁄ (0.2500) 4 5⁄ (0.3125) 16 3⁄ (0.3750) 8 7⁄ (0.4375) 16 1⁄ (0.5000) 2 5⁄ (0.6250) 8 0.061 0.074 0.087 0.102 0.115 0.132 0.172 0.212 0.252 0.291 0.371 0.075 0.092 0.109 0.127 0.144 0.156 0.203 0.250 0.297 0.344 0.469 0.061 0.075 0.085 0.095 0.115 0.130 0.161 0.193 0.224 0.255 0.321 0.051 0.064 0.076 0.088 0.101 0.118 0.156 0.194 0.232 0.270 0.347 Q R Length Min Oval Point Radius Max Min 0.051 0.065 0.075 0.085 0.105 0.120 0.151 0.183 0.214 0.245 0.305 0.099 0.140 0.156 0.172 0.188 0.219 0.256 0.312 0.359 0.406 0.500 Dog Pointb 0.070 0.087 0.103 0.120 0.137 0.149 0.195 0.241 0.287 0.334 0.456 0.084 0.109 0.125 0.141 0.156 0.188 0.234 0.281 0.328 0.375 0.469 a Where specifying nominal size in decimals, zeros in the fourth decimal place are omitted. b The axis of dog points shall not be eccentric with the axis of the screw by more than 3 per cent of the basic screw diameter or 0.005 in., whichever is the smaller. All dimensions in inches. 1The external point angles specified shall apply to those portions of the angles which lie below the thread root diameter, it being recognized the angle within the thread profile may be varied due to the manufacturing processes. Copyright 2004, Industrial Press, Inc., New York, NY
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