Handling- technology 3

Transcription

Handlingtechnology 3
Vacuum components
+ Suction cups
+ Adapters
+ Adapters + Compensation modules
+ Compensation modules
+ Vacuum generators
+ Sensing units
+ Handlings components
+ MCS modular construction system
+ Accessories
THE KNOW-HOW FACTORY
www.zimmer-group.com
“WE ARE PLEASED TO BE TAKING A MAJOR STEP INTO THE FUTURE WITH ZIMMER GROUP. THE UMBRELLA
BRAND ZIMMER GROUP SYMBOLIZES OUTWARDLY WHAT WE HAVE ALREADY INTERNALIZED – THE UNITY OF
PREVIOUSLY SEPARATE COMPANIES.
AS ZIMMER GROUP, OUR FAMILY-RUN ENTERPRISE CAN DELIVER EVEN GREATER VALUE AND SUPPORT FOR
OUR CUSTOMERS.
NOW AND IN THE FUTURE. CONTINUING OUR INTERNATIONALIZATION, ENGAGING WITH ALL INDUSTRIES, AND
SOLVING ALL TYPES OF DEVELOPMENT TASKS ARE SOME OF THE CHALLENGES THAT WE WILL OVERCOME AS
THE KNOW-HOW FACTORY.”
GÜNTHER ZIMMER, MARTIN ZIMMER AND ACHIM GAUSS
Managing Directors, from left to right
ZIMMER GROUP
COMMITTED
TO OUR CUSTOMERS
WE HAVE SUCCEEDED FOR YEARS BY OFFERING OUR CUSTOMERS INNOVATIVE AND INDIVIDUALIZED SOLUTIONS.
ZIMMER HAS GROWN CONTINUOUSLY AND TODAY WE HAVE REACHED A NEW MILESTONE: THE ESTABLISHMENT OF
THE KNOW-HOW FACTORY. IS THERE A SECRET TO OUR SUCCESS?
Foundation. Excellent products and
services have always been the foundation of our company’s growth. Zimmer
is a source of ingenious solutions and
important technical innovations. This is
why customers with high expectations for
technology frequently find their way to us.
When things get tricky, Zimmer Group is
in its best form.
Style. We have an interdisciplinary approach to everything we do, resulting in
refined process solutions in six areas of
technology. This applies not just to development but to production as well. Zimmer
Group serves all industries and stands
ready to resolve even unique and highly
individualized problems. Worldwide.
Motivation. Customer orientation is
perhaps the most important factor of our
success. We are a service provider in the
complete sense of the word. Even our
decision to identify ourselves as Zimmer
Group reflects this reality. With Zimmer
Group, our customers now have a single,
centralized contact for all of their needs.
We approach each customer’s situation
with a high level of competence and a
broad range of possible solutions.
3
TECHNOLOGIES
HANDLING
TECHNOLOGY
DAMPING
TECHNOLOGY
LINEAR
TECHNOLOGY
WITH MORE THAN 30 YEARS OF EXPERIENCE AND INDUSTRY KNOWLEDGE, OUR
PNEUMATIC, HYDRAULIC AND ELECTRICAL
HANDLING COMPONENTS AND SYSTEMS
ARE GLOBAL LEADERS.
INDUSTRIAL DAMPING TECHNOLOGY AND
SOFT CLOSE PRODUCTS EXEMPLIFY THE
INNOVATION AND PIONEERING SPIRIT OF
THE KNOW-HOW FACTORY.
WE DEVELOP LINEAR COMPONENTS AND
SYSTEMS THAT ARE INDIVIDUALLY
ADAPTED TO OUR CUSTOMERS’ NEEDS.
Components. More than 2000 standardized gripper systems, positioning
systems, robotools and much more. We
offer a complete selection of technologically superior products that are ready
for rapid delivery.
Semistandard. Our modular approach
to design enables custom configurations
and high rates of innovation for process
automation.
Systems. We are particularly strong in
providing custom system solutions for
handling technologies, robotics and
vacuum engineering.
4
Industrial damping technology.
Whether standard or customized solutions, our products stand for the highest
cycle rates and maximum energy absorption with minimal space requirements.
Soft Close. Development and mass
production of pneumatic and fluid dampers with extraordinary quality and rapid
delivery.
OEM und direct. Whether they need
components, returning mechanisms
or complete production lines – we are
the trusted partner of many prestigious
customers.
Clamping and braking elements. We
offer more than 4000 types for profiled
and rounded rails as well as for a variety
of guide systems from all manufacturers.
It makes no difference whether you prefer
manual, automatic, electric or hydraulic
drive.
Individualized systems. The unique
functionality and precision of our
clamping and braking elements open
up numerous possibilities for custom
applications such as active or semiactive braking and damping.
PROCESS
TECHNOLOGY
TOOLING
TECHNOLOGY
MACHINE TOOLING
TECHNOLOGY
MAXIMUM EFFICIENCY IS ESSENTIAL FOR
SYSTEMS AND COMPONENTS USED IN
PROCESS TECHNOLOGY. HIGH-LEVEL CUSTOM SOLUTIONS ARE OUR TRADEMARK.
ZIMMER GROUP DEVELOPS INNOVATIVE
METAL, WOOD AND COMPOSITE MATERIAL
PROCESSING TOOL SYSTEMS FOR ALL
INDUSTRIES. NUMEROUS CUSTOMERS
CHOOSE US AS THEIR SYSTEMS AND INNOVATION PARTNER.
AS A DRIVING FORCE IN OUR INDUSTRY,
WE DELIVER HIGH-VALUE SOLUTIONS IN
THE FIELD OF MECHANICAL ENGINEERING,
FULLY ACCORDING TO THE NEEDS OF OUR
CUSTOMERS.
A rich reservoir of experience. Our
know-how ranges from the development
of materials, processes and tools through
product design to production of series
products. Challenge us!
Deep production capabilities. The
Zimmer Group pairs these capabilities
with flexibility, quality and precision, even
when making custom products.
Series production. We manufacture
demanding products out of metal (MIM),
elastomers and plastics with flexibility
and speed.
Knowledge and experience. Industry
knowledge and a decades-long development partnership for exchangeable
assemblies, tool interfaces and tool systems predestine us for new challenges
around the world.
Components. We deliver numerous
standard components from stock and
develop innovative, customized systems
for OEM and end users – far beyond
just the metal and wood processing
industries.
Variety. Whether you have machining
centres, lathes, or flexible production
cells, the power tools, holders, assemblies and drilling heads of Zimmer Group
are ready for action.
Development partner. We accompany
you from brainstorming to inspection of
the final machine, always according to
your expectations.
Components. We deliver series products
and modules, five-axis heads, motor spindles, gearbox swivelling heads, add-on
assemblies and motors.
Systems. The Know-how Factory stands
for solutions in the fields of mechanical
engineering systems, specialty solutions,
custom assemblies and mechanical
modules. We manufacture and configure
multiple-spindle and large-angles as well
as large boring heads.
5
6
www.zimmer-group.com ► Data, Drawings, 3-D Models, Operating Instructions
COMPLETE PROGRAM
IN OVERVIEW
1
F TH
FG
SUCTION CUPS RANGE
Page 8 - 11
2
SUCTION CUPS
ADAPTERS
1 Page 12 - 25
2 Page 26 - 29
ADAPTERS + COMPENSATION MODULES
3 Page 30 - 33
3
COMPENSATION MODULES
4 Page 34 - 39
4
VACUUM GENERATORS
5 Page 40 - 51
SENSING UNITS
6 Page 52 - 57
HANDLING COMPONENTS
7 Page 58 - 111
5
MCS MODULAR CONSTRUCTION SYSTEM
8 Page 112 - 125
6
ACCESORIES
9 Page 126 - 133
7
8
9
Data, Drawings, 3-D Models, Operating Instructions ◄ www.zimmer-group.com
7
SUCTION CUPS RANGE
SELECT THE RIGHT SUCTION CUPS
CALCULATIONS FOR THE EXAMPLE ARE CARRIED OUT BY FOLLOWING DATA:
Work piece
Material:
Surface:
Dimensions:
Steel sheet stacked
smooth, plane, dry
Length max. 3000 mm
Width max. 1000 mm
Thickness max. 2.0 mm
Weight approx. 47 kg
Handling system
Suction Plate round
Implemented system:
Present compressed-air:
Control voltage:
Process flow:
Maximum acceleration:
Cycle time:
Required time:
Portal converter
8 bar
24 V DC
Implement horizontal-horizontal
X-, Y-Axis: 5 m/s2
Z-Axis: 5 m/s2
30 s
for suction: <1 s
for depositing: <1 s
How much does your work piece weigh?
►► For further calculations, it is significant to know which
weight [m] your work piece has. You can calculate this by
means of following formula:
L = Length [m]
B = Width [m]
H = Height [m]
p = Density [kg/m³]
Torus Vacuum Cup
8
Mass m [kg]: m = L x B x H x p
Example:
m = 3.0 x 1.0 x 0.0020 x 7850
m = 47.1 kg
How much load can the vacuum gripper carry?
►► For calculating the holding force we need the weight. Additionally, the vacuum grippers have to apply acceleration
forces which must not be neglected in a fully automatic
system. To simplify the calculation three important and
most frequent existing load cases are represented and
described.
Significant
In the following simplified diagram about load cases I, II, III,
the most unfavourable load case with the highest theoretical
holding force has to be used or further calculations.
Bellows Cup oval
LOAD CASE I - VACUUM GRIPPER HORIZONTAL, FORCE
VERTICAL
FTH
= theoretical holding force [N]
m
= mass [kg]
g
= Gravitational acceleration [9.81 m/s2]
a
= Acceleration [m/s2] of the plant (Emergency stop!)
s
= Security (minimum value 1.5-fold security, for critical, inhomogeneous or porous material or rough
surface 2.0)
FTH = m x (g + a) x S
Example:
FTH = 47.1 x (9.81 + 5) x 1.5
FTH = 1046 N
F TH
FG
Vacuum grippers are horizontally on the top of the work piece which
can be lifted.
9
SUCTION CUPS RANGE
SELECT THE RIGHT SUCTION CUPS
LOAD CASE II- VACUUM GRIPPER HORIZONTAL, FORCE
HORIZONTAL
FTH
m
= mass [kg]
g
a
μ
= Friction coeffi- = 0.1 for oily surfaces
cient
= 0.2 ... 0.3 for wet surfaces
= 0.5 for wood, metal, glass,
stone, ...
Suction Plate oval
= 0.6 for rough surfaces
s
Attention! The indicated friction coefficients are
averaged values and have to be checked for each
work piece!
= Security (minimum value 1.5-fold security, for critical, inhomogeneous or porous material or rough
surface 2.0)
FTH = m x (g + a / μ) x S
Example:
FTH = 47.1 x (9.81 + 5 / 0.5) x 1.5
FTH = 1400 N
F TH
FG
Vacuum Cups
10
Vacuum grippers are fitted horizontally on a work piece which should
be side-moved.
LOAD CASE III - VACUUM GRIPPER VERTICAL, FORCE
VERTICAL
FTH
m
= mass [kg]
g
a
μ
= Friction coeffi- = 0.1 for oily surfaces
cient
= 0.2 ... 0.3 for wet surfaces
= 0.5 for wood, metal, glass,
stone, ...
= 0.6 for rough surfaces
s
Knobbed Vacuum Cups
Attention! The indicated friction coefficients are
averaged values and have to be checked for each
work piece!
= Security (minimum value 2.0-fold security, for
critical, inhomogeneous or porous work pieces or
rough surfaces 2.0 also higher)
According to the task of the sample calculation, the load
case III shouldn‘t be considered. Metal sheets should only
be used horizontally lying.
Comparison:
The results of load cases I and II are compared and a maximum value is yielded. Value for FTH = 1400 N from load case
II.
FTH = (m / μ) x (g + a) x S
Example:
FTH = (47.1 / 0.5) x (9.8 + 5) x 2
FTH = 2790 N
F TH
FG
Vacuum grippers are fitted vertically or horizontally on a work piece
which should be moved vertically respectively rotated
11
SUCTION CUPS
OVERVIEW OF SERIES
1
12
1
►►SUCTION CUPS
Material overview
14
Fixing types
15
Series SM - Vacuum Cups
16
Series HS - Hand-held Vacuum
16
Series SGF - Vacuum Cups
17
Series NS - Knobbed Vacuum Cups
18
Series SFK - Bellows Cup
19
Series SF - Bellows Cup
20
Series SFO - Bellows Cup oval
21
Series OV - Suction cups oval
22
Series SR/SK - Torus vacuum cup
23
Series SPO - Suction plate oval
24
Series SP - Suction plate
25
13
SUCTION CUPS
MATERIAL OVERVIEW
1
Material overview / Suction cups
Due to the property table, various suction cups materials can be selected with regard to the customer-specific application.
For simplification: features of the material are referred to frequent occurring requirements and are marked according to its
suitability.
14
Abbreviation
Usual name
Resistance to wear
Resistance to oil and grease
Resistance to weathering andozone
Resistance to fuel
Resistance to Alcohol
Resistance to solvents
Suitability for food use
Low tendency to mark
Specific resistance [Ωxcm]
Operating temperature [C°]
Shore hardness [A]
Colour / Identifier
►► Suction cup material
NBR
NBR-AS
Nitrile rubber
2
2
1
1
3
3
2
2
1
3
3
3
4
4
4
4
<107
-20 - +110
-20 - +110
65 +/- 3
65 +/- 3
black
black
Abbreviation
Usual name
Resistance to wear
Resistance to oil and grease
Resistance to weathering andozone
Resistance to fuel
Resistance to Alcohol
Resistance to solvents
Suitability for food use
Low tendency to mark
Specific resistance [Ωxcm]
Operating temperature [C°]
Shore hardness [A]
Colour / Identifier
►► Material for round cord SP / SPO
EPDM
Foam rubber
2
1
3
2
1
3
4
4
-30 - +80
15 +/- 5
black
SI tempered
SI-AS
Caoutchouc silicone
3
3
3
3
3
3
1
1
1
4
4
4
1
2
3
3
3
3
2
1
3
1
1
1
<107
-55 - +180
-55 - +180
-20 - +150
60 +/- 5
60 +/- 5
55 +/- 5
blue
white
black
SI
1 - very good
2 - good
3 - satisfactory
4 - adequate
TPU
Polyurethan
1
2
2
2
1
4
4
2
-30 - +/-90
82 +/- 5
red
SUCTION CUPS
FIXING TYPES
1
Fixing Types 1
Fixing Types 2
Fixing Types 3
Fixing Types 4
Fixing Types 5
Fixing Types 6
Fixing types / Suction cups
Suction Cups, Adapters and Compensation Modules with the same connection type can be variably combined. Dimensions
of each connection type can be taken from drawings given below.
15
SUCTION CUPS
SERIES SM / HS / SGF
►►SERIES SM - VACUUM CUPS
Series SM / HS / SGF / Suction cups
1
►► Range of applications
SM1-6
SM8-35
G1
Flat and slightly curved surfaces
►► Special features
H
H
Suction diameter from 1 mm
L
G1
D1
Versions
Standard
Antistatic
Heat-resistant
Food-handling
Antistatic
Low-wear
Order no.
Vacuum force theoretical [N]*
Volume [cm³]
Fixing types
G1
Dimension D1 [mm]
Dimension D2 [mm]
Dimension H [mm]
Dimension L [mm]
Order no.
Volume [cm³]
Fixing types
G1
Dimension D1 [mm]
Dimension D2 [mm]
Dimension H [mm]
Dimension L [mm]
D1
►► Technical Data
Material
Nitrile rubber
Nitrile rubber
Caoutchouc silicone
Caoutchouc silicone
Caoutchouc silicone
Polyurethan
Color
black
black
blue
white
black
red
Heat Resistant
-20° C - +110° C
-20° C - +110° C
-55° C bis +180° C
-55° C bis +180° C
-20° C bis +150° C
-20° C bis +150° C
SM1
SM2
<0.1
0.3
0.01
0.01
4/6
4/6
M4
M4
1
2
SM3
0.6
0.01
4/6
M4
3
SM4
1
0.01
4/6
M4
4
SM5
1.6
0.02
4/6
M4
5
SM6
2.3
0.03
4/6
M4
6
6
10
6
10
6
10
6
10
6
6
10
Shore hardeness
65 +/- 3
65 +/- 3
60 +/- 5
60 +/- 5
55 +/- 5
82 +/- 5
Add to part no.
NA (e.g. SM1NA)
SI (e.g. SM1SI)
L (e.g. SM1L)
SA (e.g. SM1SA)
on request
SM8
4
0.1
5
SM10
6
0.2
5
8
10
10
10
10
10
SM12
SM15
9
14
0.2
0.4
5
1
SM18
20
0.5
1
SM20
25
0.6
1
SM25
39
1.3
3
SM30
57
1.8
3
SM35
77
2.6
3
12
10
10
18
12
12.5
20
12
12.5
25
16
16
30
16
16
35
16
16
15
12
12.5
*at 0.8 bar Vacuum
►►SERIES HS - HAND-HELD VACUUM
Integrated ventur nozzle as vacuum generator, vacuum can be applied or
removed by hand
Possible to combine with suction cups SM1 bis SM6
Order no.
Air consumption per min. [l norm]
16
HS10
13
►►SERIES SGF - VACUUM CUPS
SGF12-130
SGF6-10
G1
Flat and slightly curved surfaces
H
H
L
D2
Suction diameter from 6 mm
D1
D1
Versions
Standard
Antistatic
Heat-resistant
Food-handling
Antistatic
Low-wear
Order no.
Volume [cm³]
Fixing types
G1
Dimension D1 [mm]
Dimension D2 [mm]
Dimension H [mm]
Dimension L [mm]
Order no.
Volume [cm³]
Fixing types
G1
Dimension D1 [mm]
Dimension D2 [mm]
Dimension H [mm]
Dimension L [mm]
Material
Nitrile rubber
Nitrile rubber
Caoutchouc silicone
Caoutchouc silicone
Caoutchouc silicone
Polyurethan
Color
black
black
blue
white
black
red
SGF6
SGF8
2
4
0.02
0.05
4/6
4/6
M4
M4
6
8
SGF10
6
0.07
4/6
M4
10
6
10
6
10
6
10
Heat Resistant
-20° C - +110° C
-20° C - +110° C
-55° C bis +180° C
-55° C bis +180° C
-20° C bis +150° C
-20° C bis +150° C
Shore hardeness
65 +/- 3
65 +/- 3
60 +/- 5
60 +/- 5
55 +/- 5
82 +/- 5
Add to part no.
NA (e.g. SGF6NA)
SI (e.g. SGF6SI)
L (e.g. SGF6L)
SA (e.g. SGF6SA)
on request
SGF12
9
0.3
1
SGF15
13
0.4
1
SGF18
19
0.6
1
SGF22
29
1.0
1
12
10
11
15
10
11
18
10
12
22
10
12
SGF25
SGF30
38
55
2
2.5
2
2
SGF35
75
3.2
2
SGF40
99
4.8
2
SGF60
217
9.5
2
SGF85
441
30
2
SGF130
1042
89
2
25
16
15
35
16
15
40
16
18
60
16
23
85
24.5
28
130
24.5
35
30
16
15
Series SM / HS / SGF / Suction cups
1
*at 0.8 bar Vacuum
17
SUCTION CUPS
SERIES NS / SFK
►►SERIES NS - KNOBBED VACUUM CUPS
Series NS / SFK / Suction cups
1
D2
Flat and unstable surfaces
H
Knobs prevent thin material being sucked in
A
High stability
D1
Versions
Standard
Antistatic
Heat-resistant
Food-handling
Antistatic
Low-wear
Material
Nitrile rubber
Nitrile rubber
Caoutchouc silicone
Caoutchouc silicone
Caoutchouc silicone
Polyurethan
Order no.
Volume [cm³]
Fixing types
Dimension A [mm]
Dimension D1 [mm]
Dimension D2 [mm]
Dimension H [mm]
NS10
NS15
6
14
0.3
0.4
1
1
1
1.5
10
15
10
10
12
12
Order no.
Volume [cm³]
Fixing types
Dimension A [mm]
Dimension D1 [mm]
Dimension D2 [mm]
Dimension H [mm]
NS50
NS60
157
226
8.4
12
2
2
3.5
3.5
50
60
19
19
22
22
Color
black
black
blue
white
black
red
Heat Resistant
-20° C - +110° C
-20° C - +110° C
-55° C bis +180° C
-55° C bis +180° C
-20° C bis +150° C
-20° C bis +150° C
NS18
20
0.5
1
0.8
18
10
12
*at 0.8 bar Vacuum
18
Shore hardeness
65 +/- 3
65 +/- 3
60 +/- 5
60 +/- 5
55 +/- 5
82 +/- 5
NS24
36
2.2
2
3.5
24
16
22
NS70
3.8
20.5
2
3.5
70
19
22
NS30
57
3
2
3
30
17.5
22
NS85
454
30
2
3.5
85
19
22
Add to part no.
NA (e.g. NS10NA)
SI (e.g. NS10SI)
L (e.g. NS10L)
SA (e.g. NS10SA)
on request
NS40
101
5.2
2
3.5
40
18
22
NS100
628
41
2
3.5
100
19
22
►►SERIES SFK - BELLOWS CUP
Series NS / SFK / Suction cups
1
D2
Slightly curved, inclined and uneven surfaces
H
Compensates differences in height
The suction process creates a lifting effect
D1
Versions
Standard
Antistatic
Heat-resistant
Food-handling
Antistatic
Low-wear
Material
Nitrile rubber
Nitrile rubber
Caoutchouc silicone
Caoutchouc silicone
Caoutchouc silicone
Polyurethan
Order no.
Lifting force [N]
Volume [cm³]
Fixing types
Dimension D1 [mm]
Dimension D2 [mm]
Dimension H min. [mm]
Dimension H max. [mm]
SFK24
36
11
3.8
2
24
17
13
19
Color
black
black
blue
white
black
red
Heat Resistant
-20° C - +110° C
-20° C - +110° C
-55° C bis +180° C
-55° C bis +180° C
-20° C bis +150° C
-20° C bis +150° C
SFK30
57
14.5
5.8
2
30
17
15
22
Shore hardeness
65 +/- 3
65 +/- 3
60 +/- 5
60 +/- 5
55 +/- 5
82 +/- 5
Add to part no.
NA (e.g. SFK24NA)
SI (e.g. SFK24SI)
L (e.g. SFK24L)
SA (e.g. SFK24SA)
on request
SFK40
101
28
10.4
2
40
17
20
27
*at 0.8 bar Vacuum
19
SUCTION CUPS
SERIES SF / SFO
►►SERIES SF - BELLOWS CUP
Series SF / SFO / Suction cups
1
D2
Slightly curved, inclined and uneven surfaces
H
D1
Versions
Standard
Antistatic
Heat-resistant
Food-handling
Antistatic
Low-wear
Material
Nitrile rubber
Nitrile rubber
Caoutchouc silicone
Caoutchouc silicone
Caoutchouc silicone
Polyurethan
Order no.
Lifting force [N]
Volume [cm³]
Fixing types
Dimension D1 [mm]
Dimension D2 [mm]
SF10
SF15
6
12
2.2
4
0.5
1.1
1
1
10
15
10
10.2
10
10
14
15.5
SF18
20
6
1.8
1
18
12
11
18.7
Order no.
Lifting force [N]
Volume [cm³]
Fixing types
Dimension D1 [mm]
Dimension D2 [mm]
SF50
157
42
32
2
50
20
30
48
SF60
225
54
62
2
60
20
35
58
Color
black
black
blue
white
black
red
Heat Resistant
-20° C - +110° C
-20° C - +110° C
-55° C bis +180° C
-55° C bis +180° C
-20° C bis +150° C
-20° C bis +150° C
*at 0.8 bar Vacuum
20
SF24
35
9.5
4.5
2
24
16.5
18
26
Shore hardeness
65 +/- 3
65 +/- 3
60 +/- 5
60 +/- 5
55 +/- 5
82 +/- 5
SF30
55
13
8.9
2
30
17
22
35
SF85
443
90
166
2
85
24.5
50
76
Add to part no.
NA (e.g. SF10NA)
SI (e.g. SF10SI)
L (e.g. SF10L)
SA (e.g. SF10SA)
on request
SF40
97
25
19.5
2
40
18
27
43
►►SERIES SFO - BELLOWS CUP OVAL
Series SF / SFO / Suction cups
1
D2
Long, narrow and slightly uneven surfaces
H
L
Ear clamp to prevent rotation, supplied with
product
Versions
Standard
Antistatic
Heat-resistant
Food-handling
Antistatic
Low-wear
Material
Nitrile rubber
Nitrile rubber
Caoutchouc silicone
Caoutchouc silicone
Caoutchouc silicone
Polyurethan
Order no.
Lifting force [N]
Volume [cm³]
Fixing types
Dimension B [mm]
Dimension D2 [mm]
Dimension L min. [mm]
SFO8-25
15
3.5
0.9
1
8
10
14.5
18.5
25
Color
black
black
blue
white
black
red
Heat Resistant
-20° C - +110° C
-20° C - +110° C
-55° C bis +180° C
-55° C bis +180° C
-20° C bis +150° C
-20° C bis +150° C
SFO15-45
49
10
6.1
2
15
17.5
19
28.5
45
B
Internal stainless steel spring to stabilize and
maintain shape of suction cup
Shore hardeness
65 +/- 3
65 +/- 3
60 +/- 5
60 +/- 5
55 +/- 5
82 +/- 5
Add to part no.
NA (e.g. SFO8-25NA)
SI (e.g. SFO8-25SI)
L (e.g. SFO8-25L)
SA (e.g. SFO8-25SA)
on request
SFO25-75
139
35
20.4
2
25
17.5
22
34.5
75
*at 0.8 bar Vacuum
21
SUCTION CUPS
SERIES OV / SR/SK
►►SERIES OV - SUCTION CUPS OVAL
Series OV / SR/SK / Suction cups
1
D2
H
Long, narrow and slightly uneven surfaces
Depending on type, metallic base plate
A
L
Flexible seal lips
Versions
Standard
Antistatic
Heat-resistant
Food-handling
Antistatic
Low-wear
Material
Nitrile rubber
Nitrile rubber
Caoutchouc silicone
Caoutchouc silicone
Caoutchouc silicone
Polyurethan
Order no.
Volume [cm³]
Fixing types
Dimension A [mm]
Dimension B [mm]
Dimension D2 [mm]
Dimension H [mm]
Dimension L [mm]
OV3-10
OV5-15
2
5
0.2
0.2
1
1
0.4
0.6
3
5
9.5
8.5
12
12
10
15
Order no.
Volume [cm³]
Fixing types
Dimension A [mm]
Dimension B [mm]
Dimension D2 [mm]
Dimension H [mm]
Dimension L [mm]
OV15-45
OV20-60
45
82
2.3
3.4
2
2
2
2.5
15
20
16.5
18
22
22
45
60
Color
black
black
blue
white
black
red
Heat Resistant
-20° C - +110° C
-20° C - +110° C
-55° C bis +180° C
-55° C bis +180° C
-20° C bis +150° C
-20° C bis +150° C
OV6-18
6
0.3
1
1
6
8.5
12
18
*at 0.8 bar Vacuum
22
OV25-75
125
5.6
2
3
25
18
22
75
OV8-24
12
0.4
1
1.6
8
12.3
12
24
B
Ear clamp to prevent rotation, supplied with
product
Shore hardeness
65 +/- 3
65 +/- 3
60 +/- 5
60 +/- 5
55 +/- 5
82 +/- 5
OV10-30
16
0.6
1
1.2
10
12
12
30
OV28-85
161
8.1
2
3
28
18
22
85
Add to part no.
NA (e.g. OV3x10NA)
SI (e.g. OV3x10SI)
L (e.g. OV3x10L)
SA (e.g. OV3x10SA)
on request
OV12-36
29
0.8
1
1
12
12.5
12
36
OV35-100
240
11.8
2
3
35
19
22
100
►►SERIES SR/SK - TORUS VACUUM CUP
1
Series OV / SR/SK / Suction cups
Even, slightly curved and open surfaces
Inner core allows suction to act on perforated surfaces
Recommended perforation diameter max.
70% of inner core
Versions
Standard
Antistatic
Heat-resistant
Food-handling
Antistatic
Low-wear
Material
Nitrile rubber
Nitrile rubber
Caoutchouc silicone
Caoutchouc silicone
Caoutchouc silicone
Polyurethan
Order no.
Volume [cm³]
Fixing types
G1
Dimension D1 [mm]
Dimension D2 [mm]
Dimension D3 [mm]
Dimension H [mm]
SR12+SK6 SR12+SK9
7
4
3
2.6
1
1
M6
M6
12
12
10
10
6
9
15
15
SR15+SK6
12
4.6
1
M6
15
10
6
15
SR15+SK9
9
4.2
1
M6
15
10
9
15
SR20+SK6
23
7.7
1
M6
20
10
6
15
SR20+SK9
20
7.2
1
M6
20
10
9
15
SR20+SK13
15
5.9
1
M6
20
10
13
15
Order no.
Volume [cm³]
Fixing types
G1
Dimension D1 [mm]
Dimension D2 [mm]
Dimension D3 [mm]
Dimension H [mm]
SR25+SK11 SR25+SK19
30
15
19.6
16.4
2
2
M8
M8
25
25
18
18
11
19
22
22
SR30+SK11
49
24.0
2
M8
30
19
11
22
SR30+SK19
34
20.8
2
M8
30
19
19
22
SR35+SK11
69
34
2
M8
35
19
11
22
SR35+SK19
54
31
2
M8
35
19
19
22
SR35+SK25
37
25
2
M8
35
19
25
22
Order no.
Volume [cm³]
Fixing types
G1
Dimension D1 [mm]
Dimension D2 [mm]
Dimension D3 [mm]
Dimension H [mm]
SR40+SK11
SR40+SK19
93
76
45
41
2
2
M8
M8
25
25
18
18
11
19
22
22
Color
black
black
blue
white
black
red
Heat Resistant
-20° C - +110° C
-20° C - +110° C
-55° C bis +180° C
-55° C bis +180° C
-20° C bis +150° C
-20° C bis +150° C
SR40+SK25
61
36
2
M8
30
19
25
22
Shore hardeness
65 +/- 3
65 +/- 3
60 +/- 5
60 +/- 5
55 +/- 5
82 +/- 5
SR50+SK11
143
71
2
M8
30
19
19
22
Add to part no.
NA (e.g. SR12NA+SK6NA)
SI (e.g. SR12SI+SK6SI)
L (e.g. SR12L+SK6L)
SA (e.g. SR12SA+SK6SA)
on request
SR50+SK19
128
68
2
M8
35
19
19
22
SR50+SK25
112
63
2
M8
35
19
25
22
*at 0.8 bar Vacuum
23
SUCTION CUPS
SERIES SPO / SP
►►SERIES SPO - SUCTION PLATE OVAL
Series SPO / SP / Suction cups
1
78
228
16
G1/4
2.5
Rough, highly textured surfaces, such as
corrugated metal and wood, etc...
150
Robust and strong with aluminium carrier
plate
90
Highly adjustable sealing face
240
NBR knobbed surface to absorb lateral
forces
24
Versions
Foam rubber
Material
Color
EPDM
black
Order no.
Vacuum force theoretical [N]
Volume [cm³]
SPO230-80-10EPDM
1318
221
Heat Resistant
-30° C bis +80° C
Shore hardeness Add to part no.
15 +/- 5
EPDM (e.g. SPO230-80-10EPDM)
►►SERIES SP - SUCTION PLATE
Series SPO / SP / Suction cups
1
Rough, highly textured surfaces, such as
corrugated metal and wood, etc...
H
Highly adjustable sealing face
A
Ø D2
G1
Robust and strong with aluminium carrier
plate
Ø D1
NBR knobbed surface to absorb lateral
forces
Versions
Foam rubber
Material
Color
EPDM
black
Order no.
Vacuum force theoretical [N]
Volume [cm³]
G1
Dimension A [mm]
Dimension D1 [mm]
Dimension D2 [mm]
Dimension H [mm]
SP80-7EPDM
274
55
G1/4"
2.5
80
86
14
Heat Resistant
-30° C bis +80° C
SP120-10EPDM
628
131
G1/4"
2.5
120
128
15
Shore hardeness Add to part no.
15 +/- 5
EPDM (e.g. SP80-7EPDM)
SP160-10EPDM
1232
277
G1/4"
2.5
160
168
16
25
ADAPTERS
OVERVIEW OF SERIES
2
26
2
►►ADAPTERS
Series SI - Adapter
28
Series SAM/SA - Adapter
28
Series SAVM/SAV/VGS-M - Adapter
29
27
ADAPTERS
SERIES S
►►SERIES SI - ADAPTER
H
A
Internal thread
Vacuum connection
2
G2
G1
Series S / Adapters
SW
Order no.
Fixing types
G1
G2
Dimension A [mm]
Dimension H [mm]
SW [mm]
SI1-8
1
G1/8"
SI1-4
2
G1/4"
M8
12
21
17
10
15.5
14
►►SERIES SAM/SA - ADAPTER
SW
External thread
G1
Vacuum connection
A
B
H
Order no.
Fixing types
G1
G2
Dimension A [mm]
Dimension H [mm]
SW [mm]
28
SAM5
SAM5-01
4
5
7
7
M5
M5
5
5
15.5
16.5
10
10
SA1-8
1
7
G1/8"
7
19.5
14
SA1-8-06
3
8
G1/8"
7
22
17
SA1-4
2
8
G1/4"
8
25
17
►►SERIES SAVM/SAV/VGS-M - ADAPTER
G1
External thread
2
Series S / Adapters
B
H
D1
Compressed air connection
A
Integrated vacuum generator
SW
Order no.
Fixing types
Vacuum [bar]
Vacuum level [%]
Max. suction capacity [l/min]
Air consumption suction [l/min]
Operating pressure [bar]
Weight [g]
G1
Dimension A [mm]
Dimension B [mm]
Dimension D1 [mm]
Dimension H [mm]
SW [mm]
SAVM5
SAVM5-01
4
5
-0.8
-0.8
81
81
4
4
13
12
6
6
10
15.5
M5
M5
5
5
7
7
3
3
15.5
16.5
10
10
SAV1-8
1
-0.8
78
3.5
14.5
6
16.8
G1/8"
7
7
4
19.5
14
SAV1-8-03
3
-0.8
78
3.5
14.5
6
16.8
G1/8"
7
8
4
22
17
SAV1-4
2
-0.8
82
11.5
27
6
30.4
G1/4"
8
8
4
25
17
VGS-M
6
-0.8
83
1
11
6
18.8
M8
8
17.5
4
28
13
29
OVERVIEW OF SERIES
3
30
3
►►ADAPTERS + COMPENSATION MODULES
Series F - Compensation Modules
32
Series FV - Compensation Modules
33
31
SERIES F
G1
A
►►SERIES F - COMPENSATION MODULES
External thread
Spring loaded compensator
H
B
Vacuum connection
SW2
3
E
G2
C
F
SW1
Rotation prevention available
Series F / Adapters + Compensation Modules
Vacuum connection
Order no.
Fixing types
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Dimension E [mm]
Dimension F [mm]
Dimension H [mm]
SW1 [mm]
SW2 [mm]
FA
FB
4
5
M5
M8x1
M5
M5
4
4
8
10
3
3
7
8
21
24.2
27
30
8
10
10
10
FC
1
M10x1
M5
5
13.5
3
8
27.5
34.5
14
14
FD
3
M12x1
M5
10
13
4
8
29
41
17
17
FE
2
M12x1
M5
10
13
4
8
29
41
17
17
►►ROTATION PREVENTION
Order no.
Suitable for
32
FA1
FA
FB1
FB
FC1
FC
FD1
FD/FE
►►SERIES FV - COMPENSATION MODULES WITH VACUUM GENERATORS
External thread
Spring loaded compensator
Integrated vacuum generators
Rotation prevention available
Order no.
Fixing types
G1
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Dimension D1 [mm]
Dimension E [mm]
Dimension F [mm]
Dimension H [mm]
SW1 [mm]
SW2 [mm]
FAV
FBV
4
5
13
13
M5
M8x1
4
4
8
10
3
3
2.8
2.8
7
8
21
24.2
27
30
8
10
10
10
FCV
1
13
M10x1
5
13.5
3
4
8
27.5
34.5
14
14
FDV
3
13
M12x1
10
13
4
4
8
29
41
17
17
Series F / Adapters + Compensation Modules
3
FEV
2
13
M12x1
10
13
4
4
8
29.1
41
17
17
►►ROTATION PREVENTION
Order no.
Suitable for
FA1
FAV
FB1
FBV
FC1
FCV
FD1
FDV/FEV
33
OVERVIEW OF SERIES
The ideal situation of suction application is a flat surface.
In many cases this doesn’t exists in practice. To adjust the
suction cups axial and radial to the conditions of the suction
process, axial adjustment elements are needed. Those elements assure an optimal fit of the suction cups even at work
pieces with free formed surfaces. So, the highest possible
suction power is reacted.
Suction cups being equipped with a sprung compensating
element have the advantage that the suction cups touch the
work piece advanced, before the handling device reaches its
end position. This allows a higher cycle time due to the fact
that the vacuum can be generated before the end position
is reached. Furthermore, spring plungers are damping the
fitted joints and are compensating differences in level which
can arise from indefinable depositing positions respectively
collecting positions. If Suction cups with a not rotation-symmetrically shape are used, spring plungers with rotation
protection devices are preferred.
In combination with ball joints, spring plungers can compensate additional angle errors. Such a combination is applied
if pliable work pieces are dealt with. In such cases, the ball
joints prevent that the suction cups tears before or after
lifting the hanging work piece. A further application are the
work pieces with inclined plane where the ball joints guarantee the ideal alignment of the suction cups If the work piece
has to be additionally adjusted after the suction process,
an element has to be applied SAG. This angular alignment
readjusts automatically into its starting position by using a
rubber-metal unit as a joint.
4
34
4
►►COMPENSATION MODULES
Series FS - Compensation Modules
36
Series FSV - Compensation Modules
36
Series SAG - Compensation Modules
37
Series SAK - Compensation Modules
37
Series KG - Ball Joints
39
35
SERIES FS / SA
►►SERIES FS - COMPENSATION MODULES
G1
G2
A
Spring plunger with damping spring
C
High-strength plunger rod
SW
I
E
F
H
Smooth compensation of height differences
G3
Order no.
G1
G2
G3
Dimension A [mm]
Dimension C [mm]
Dimension E [mm]
Dimension F [mm]
Dimension H [mm]
Dimension I [mm]
SW [mm]
Series FS / SA / Compensation Modules
4
FS14A-25
M20x1,5
G1/8"
G1/4"
13
40
40.5
25
86
8.5
24
FS18A-15
M16x1
G1/8"
G1/8"
8
30
29.5
15
73.5
6.5
22
►►SERIES FSV - COMPENSATION MODULES - ROTATION PREVENTED
G1
G2
A
Spring plunger with damping spring
C
High-strength plunger rod
SW
I
E
F
H
Smooth compensation of height differences
G3
Order no.
G1
G2
G3
Dimension A [mm]
Dimension C [mm]
Dimension E [mm]
Dimension F [mm]
Dimension H [mm]
Dimension I [mm]
SW [mm]
36
FS14A-25V
M20x1,5
G1/8"
G1/4"
13
40
40.5
25
86
8.5
24
FS18A-15V
M16x1
G1/8"
G1/8"
8
30
28.5
15
73.5
6.5
22
►►SERIES SAG - COMPENSATION MODULES
G1/4“
12°
Mounting jointed on all sides
Very strong material combination
SW17
12
Automatic return to neutral starting position
27
12
Rubber/metal combination as joint
Ø3
G1/4“
SAG14AI
G1/4"
12
17
4
Series FS / SA / Compensation Modules
Order no.
Fixing thread
Compensation stroke max. [°]
SW [mm]
►►SERIES SAK - COMPENSATION MODULES
G1
A
C
Mounting jointed on all sides for suction
grippers and suction plates
Suction grippers and suction plates
H
Low rotation point on suction gripper
E
SW
D1
G2
Order no.
Compensation stroke max. [°]
G1
G2
Dimension C [mm]
Dimension D1 [mm]
Dimension E [mm]
Dimension H [mm]
SW [mm]
SAK14AI
15
G1/4"
G1/4"
12
3.5
10
37.5
19
SAK18AI
15
G1/8"
G1/8"
8.5
2
7
26.5
14
37
BALL JOINTS - SERIES KG
►►PRODUCT ADVANTAGES
►► Lockable displacement position
Be flexible in your application, customise the handling to
your workpiece and lock the displacement position with
process reliability
►► Large locating flange
The large mounting surface simplifies your design and
allows secure attachment of add-on components
►► Steel design
The highest force and torque measurement enables
flexible for maximum dynamics
Series KG / Ball Joints / Compensation Modules
4
►►THE BEST PRODUCT FOR YOUR APPLICATION
►► Our products love the challenge!
Extreme conditions, all over the world—our tried and tested
components and systems give you limitless possibilities:
Find the best product for your specific use:
38
►► PRODUCT SPECIFICATIONS
►► Forces and moments
Shows static forces and torques which
may impact on the ball joint
Mx
Fa
KG60
30
55
15000
0.3
KG60ST
30
55
45000
0.9
KG80
30
124
28000
0.8
KG80ST
30
124
70000
2.3
4
Series KG / Ball Joints / Compensation Modules
KG40
KG40ST
30
30
18
18
7500
18000
0.1
0.3
Order no.
Swivel angle [°]
Mx [Nm]
Fa [N]
Weight [kg]
KG40
KG40ST
KG60
KG60ST
*
KG80
KG80ST
*
39
VACUUM GENERATORS
OVERVIEW OF SERIES
5
40
5
►►VACUUM GENERATORS
3
1
Compact ejectors
42
Series KEM10 - Compact ejectors
44
Series KE15 - Compact ejectors
46
Series KE25 - Compact ejectors
48
Series VGM - Vacuum generators
50
Series VG - Vacuum generators
50
Series VIP - Vacuum generators
51
2
41
VACUUM GENERATORS
COMPACT EJECTORS
Compact ejectors / Vacuum generators
The units of the series KEM and KE are equipped with an integrated valve technology. They posses beside the normally
open suck valve [1] also an normally closed exhaust valve [2]
which guarantees a process secure releasing of the suction
cups from the work piece.
Furthermore, the process security is increased while using
integrated vacuum switches [3], which have an optional
electronic (NOE) or digital design (NOD). This switch serves
for controlling the vacuum and can also contribute in combination with the automatic air saver to reduce significantly
operating expenses.
The filter unit [5] prevents the intrusion of foreign particles
into the ejector and therefore, increases the service life of the
unit.
The muffler [4] serves for noise reduction of the compact
ejectors. It is especially advisable if several ejectors are used.
They can be mounted parallely on an adapter plate which
also is available optionally.
The exact selection of an appropriate vacuum generator for
your specific application depends on various factors. The
amount and size of the suction cups as well as the features
and conditions play a vital role of the handling work piece.
1
3
2
4
5
5
The following table makes it easier to select the suitable ejector and it shows the required suction capability depending
on the suction diameter. The specified values are applied per
suction cups and for smooth, vacuum sealed material. For
porous, coarsely porous or rough surfaces generally tests
should be carried out to determine the suction capability.
The ejectors of the series KE allow the application of the
optional available automatic air saver. In connection with the
vacuum switch, which is installed in the ejector, a customer-specific defined vacuum range (hysteresis) is controlled
and regulated. This control allows a reduction of the air to a
multiple compared to conventional-controlled ejectors (see
graph). Due to the fact that the ejector does not permanently generates vacuum, but only if the pre-set threshold is
under-run.
►► Pumping speed vs diameter of the suction cup
Suction cup Ø
Pumping speed Vs
up to 60 mm
0,5 m3/h
up to 120 mm
1,0 m3/h
8,3 l/min
16,6 l/min
Compressed-air consumption
Without automatic air saver
With automatic air saver
t
42
VACUUM GENERATORS
VENTURI NOZZLE AND MULTI-STAGE EJECTORS
VENTURI NOZZLE
2
Compact ejectors / Vacuum generators
3
1
The venturi principle cannot only be found in compact ejectors but also in in-line vacuum generators VGM and VG as
well as in the adapter series SAV and FV.
According to the venturi principle, the fitted nozzle [1] in the
ejector aims to conduct compressed air. With the reduction
of the diameter in the interior the streaming air accelerates.
Thus, a vacuum arises at the die exit [2]. Compressed air and
sucked back ambient air are released via the exhaust air [3].
The generated vacuum is in relation to the used compressed
air.
5
MULTI-STAGE EJECTORS
2
2
2
1
4
3
In addition to the single-stage venturi principle, multi-stage
ejectors are implemented for vacuum generators of the series VIP. In this option, multiple venturi nozzles are connected
in series. With the connection [1,] compressed air is conducted into the ejector and streams through the fitted nozzles [2].
The arising vacuum sucks air via the vacuum connection [3].
The vacuum capacity of single nozzles is added in this way.
The result is a much higher pumping speed compared to
single-stage ejectors. Compressed air and sucked ambient
air are released via the exhaust air [4].
43
VACUUM GENERATORS
COMPACT EJECTORS - SERIES KEM10
►►PRODUCT SPECIFICATIONS
Series KEM10 / Compact ejectors / Vacuum generators
Complete solution for easiest installation
Minimum installation size, low weight
Integrated valve technology and vacuum monitoring
Wide range of outputs
Normally open suction valve
►►EJECTORS / VACUUM GENERATORS
Pumping speed at different vacuum levels
[l/mim] Pumping speed
5
Evacuation time for different vacuum levels
Reachable vacuum of different operating pressure
[s/l] Evacuation time
[mbar] Vacuum
-900
28
20
-800
21
15
-600
14
10
7
-400
-300
5
0
-50
-100
-200
-300
-400
-500
-600
-700
Vacuum
-800 [mbar]
0
-50
-700
-500
-200
-100
-200
-300
-400
-500
-600
-700
Vacuum
-800 [mbar]
►►RECOMMENDED ACCESSORIES
Straight Fittings - Quick
Connect Style
GVM5
44
Plug-in connector Straight
Cable 5m - Socket M8
(female)
KAG500B4
Connecting cable
ZUB0040
-100
0
0
2,5
3
3,5
4
4,5
5
5,5
6
Operating
pressure
6,5 [bar]
KEM10NOE
1
85
23
1.4
46
2.8
26
73
76
4.5
2.0
4.0
0 ... +45
0.08
Series KEM10 / Compact ejectors / Vacuum generators
Order no.
Nozzle diameter [mm]
Vacuum level [%]
Max. suction capacity [m³/h]
Air consumption suction [l/min]*
Air consumption suction [m³/h]*
Air consumption blowing [l/min]
Noise level (suction) [db(A)]
Noise level (free-running) [db(A)]
Recommended inner hose Ø compressed air [mm]**
Recommended inner hose Ø vacuum [mm]**
Operating temperature [°C]
Weight [kg]
*at 5 bar operating pressure
**at max. 2m Length
1 Fixing
2 Air connection
5 Vacuum connection
5
45
VACUUM GENERATORS
COMPACT EJECTORS - SERIES KE15
Air consumption optimized by finely adjustable suction capacity
Series KE15 / Compact ejectors / Vacuum generators
Electronic vacuum switch (KE15NOE)
Digital vacuum switch (KE15NOD)
Significantly reduced compressed air consumption using optional air saving
technology
5
[s/l] Pumping speed
[mbar] Vacuum
-900
200
4
-800
150
3
-600
100
2
-400
-300
50
1
0
-50
-100
-200
-300
-400
-500
-600
-700
Vacuum
-800 [mbar]
0
-50
-700
-500
-200
-100
-200
-300
-400
-500
-600
-700
Vacuum
-800 [mbar]
-100
0
0
2,5
3
3,5
4
4,5
5
5,5
6
Operating
pressure
6,5 [bar]
Connect Style
Connect Style
GV1-8X6
GV1-8X8
(female)
KAG500B4
Air Connection 4-Connections
ZUB0008
46
Connecting cable
Air Saving Function
ZUB0040
ZUB0005
KE15NOD
1.5
85
65
3.9
117
7
200
68
68
5
4
6
0 ... +45
0.275
KE15NOE
1.5
85
65
3.9
117
7
200
68
68
5
4
6
0 ... +45
0.275
Order no.
Vacuum level [%]
Weight [kg]
**at max. 2m Length
1 Fixing
2 Air connection
5 Vacuum connection
5
47
VACUUM GENERATORS
COMPACT EJECTORS - SERIES KE25
Air consumption optimized by finely adjustable suction capacity
Electronic vacuum switch (KE25NOE)
Digital vacuum switch (KE25NOD)
Significantly reduced compressed air consumption using optional air saving
technology
5
[s/l] Pumping speed
[mbar] Vacuum
-900
200
4
-800
150
3
-600
100
2
-400
-300
50
1
0
-50
-100
-200
-300
-400
-500
-600
-700
Vacuum
-800 [mbar]
0
-50
-700
-500
-200
-100
-200
-300
-400
-500
-600
-700
Vacuum
-800 [mbar]
-100
0
0
2,5
3
3,5
4
4,5
5
5,5
6
Operating
pressure
6,5 [bar]
Connect Style
Straight Fittings - Barb
Style Connection
GV1-4X8
GV3-8X13ID
(female)
KAG500B4
Air Connection 4-Connections
ZUB0011
48
Connecting cable
Air Saving Function
ZUB0041
ZUB0006
KE25NOD
2.5
85
161
9.7
310
18.6
200
72
82
5 ... 6
6
9
0 ... +45
0.485
KE25NOE
2.5
85
161
9.7
310
18.6
200
72
82
5 ... 6
6
9
0 ... +45
0.485
Order no.
Vacuum level [%]
Weight [kg]
**at max. 2m Length
1 Fixing
2 Air connection
5 Vacuum connection
5
49
VACUUM GENERATORS
SERIES VGM / VG / VIP
►►SERIES VGM
Integrated vacuum connection 5
Compressed air connection 2
Series VGM / VG / VIP / Vacuum generators
Exhaust air 4
Order no.
Vacuum [bar]
Fixing thread
VGM5
-0.8
63
M5
►►SERIES VG
5
Ø 3.1
9
Integrated vacuum connection 5
39
Connection for silencer Order no.
SD18KS 8
14
G 1/8“
5
8
7
G 1/8“
7
G 1/8“
54
Order no.
Vacuum [bar]
Fixing thread
50
VG1-8
-0.8
63
G1/8"
5
2
►►SERIES VIP
►► Note
VIP4
90
63
165
4 ... 7
65
50
-20 ... +80
G1/2"
67
29
182
34
0.67
Order no.
Vacuum output at 4 bar [%]
Vacuum volume [l norm/min.]
A
Dimension B [mm]
Dimension C [mm]
Dimension D [mm]
Dimension E [mm]
Weight [kg]
VIP8
90
126
320
4 ... 7
65
50
-20 ... +80
G1/2"
67
29
182
34
0.7
VIP12
90
240
590
4 ... 7
65
50
-20 ... +80
G1/2"
67
29
182
52
0.92
14.5
Order no. VM62
17 21 21 21 17
15
2
G3/8“
B
57
2
5
250
47
2.5
B
C
G1/4“
C
VILP16
90
240
350
4 ... 7
75
55
-10 ... +100
G1,5"
97
2 Air connection
4 Exhaust air
5 Vacuum connection
C Manometer is not supplied with product
235.5
UNC 8x32
Series VGM / VG / VIP / Vacuum generators
Manometer order no. VM62, suitable for
VIP4 to VILP16, is not supplied with product
37.5
66.5
147.5
216.5
D
140.5
D
Ø 62
Ø 62
C
5
7
14
7.5
25
E
E
36
36
C
4
A
UNC 1/4“
4
5
A
51
SENSING UNITS
OVERVIEW OF SERIES
To guarantee a secure operation of the vacuum circuit, measuring equipment and control devices are inevitable. These
components have to meet highest quality requirements so
that ejectors and suction cups fulfil their tasks perfectly.
Thus, vacuum switches and vacuum controllers play an
essential role.
Components for system monitoring can be found in all areas
of automated handling processes. No matter if automotive or
plastics industry or other applications where process reliability needs to be increased, sensing units are required.
Due to their high switching accuracy and switching frequencies, electronic vacuum switches suit applications where a
long life-time and high precision is the priority. Further benefits of the electronic switch are their small size and increased
ease of use. Different parameters can be programmed and
evaluated via plastic foil keyboard and LCD display. Vacuum
switches can be used within a measuring range of -1 to 0 bar.
With mechanic adapters of series SAV / SAM it is possible to
integrate a compact and simple work piece identification. Via
a plunger and a proximity switch the work piece availability
can be monitored.
6
52
►►SENSING UNITS
Series SAM
54
Series SAVM
54
Series VS001
55
Series VS003E
56
Series VS003D
57
6
53
SENSING UNITS
SERIES SAM / SAVM / VS
►►SERIES SAM
G1
9
9
External thread
12
Vacuum connection 5
51
Matches proximity switch NJ3-E2
SW
7
Integrated plunger to detect
workpiece bl
G2
9
5
S
10
Series SAM / SAVM / VS / Sensing units
Order no.
Fixing types
G1
G2
S [mm]*
SW [mm]
SAM14X1
1
M14x1
M5
12
17
SAM16X1
1
M16x1
G1/8"
21
19
*consider Dimension „S“ (maximal distance of suction cup to assure an accurate sensing result)
►►SERIES SAVM
G1
9
Integrated vacuum generator
6
9
5
Ø4
Matches proximity switch NJ3-E2
51
12 9
External thread
S 7
Integrated plunger to detect
workpiece bl
10
Order no.
Vacuum [bar]
Fixing types
Air consumption suction [l norm]
Vacuum level [%]
G1
S [mm]*
SAVM14X1
-0.8
1
12
3
80
6
M14x1
12
*consider Dimension „S“ (maximal distance of suction cup to assure an accurate sensing result)
54
SAVM16X1
-0.8
2
14
2
78
6
M16x1
21
5
►►SERIES VS001
Switching points adjustable via teach button
Two digital switching outputs
Vertical or horizontal fixing
Electronic vacuum sensor
200 mA switching circuit
VS001EL-E2
non-aggressive gases; dry, oil-free air
-1...0
5
+/- 1% from measuring range
20
2 digital
200
LED
Connector M8, 4-pole
10-30
20
40
0...60
horizontal
M8
41.2
10
16.4
48
6
VS001ES-E2
-1...0
5
20
2 digital
200
LED
10-30
20
40
0...60
vertical
M8
36.2
10
17.5
43
6
Series SAM / SAVM / VS / Sensing units
Order no.
Measuring medium
Measuring range [bar]
Max. safe overpressure [bar]
Repetition accuracy [%]
Hysteresis fest [mbar]
Output signal
Switching capacity [mA]
Status indication
Electrical connection
Voltage [V DC]
Current consumption [mA]
Degree of protection [IP]
Temperature deviation
Allowable ambient temperature [°C]
Type
G1
Dimension A [mm]
Dimension B [mm]
Dimension H [mm]
Dimension L [mm]
Weight [kg]
6
55
SENSING UNITS
SERIES VS
►►SERIES VS003E
Electronic vacuum switch
Switching point and hysteresis
adjustable
15.7
Series VS / Sensing units
Order no.
Measuring medium
Hysteresis
Output signal
Response time [ms]
Status indication
Connection media
Voltage [V DC]
Weight [kg]
6
56
VS003E-E2
-1...0
5
Adjustable: 3-25% of the set value
1 analog 1..5V / 1 digital
125
5.0
LED
G1/8“ -AG + M5-IG
10.8-30
30
40/65 (with tube)
0...50
18
44
M8x1
M5
G 1/8“
19.7
Analog and digital outputs
62
8
►►SERIES VS003D
Electronic vacuum switch with
digital display
Two separately programmable
digital outputs
58.5
16
75.5
VS003D-E2
-1...0
5
adjustable: 0-100% of the set value/comparator mode
2 digital
180
2xLED
0.01 bar, 5 mmHg, 0.2 inHg, 1 kPa
bar, mmHg, inHg, kPa
3-digital 7-segment LED
G1/8“ -AG + M5-IG
10.8-30
30
40/65 (with tube)
+/- 3% from measuring range 0-50°C
0...50
25
Series VS / Sensing units
Order no.
Measuring medium
Hysteresis
Output signal
Status indication
Display resolution
Displayed units
Displayed value
Connection media
Voltage [V DC]
Weight [kg]
24.7
Ø 3.4
Special programmable functions
M8x1
G 1/8“
Switching point and hysteresis
freely programmable
M5
8
6
57
HANDLING COMPONENTS
OVERVIEW OF SERIES
In vacuum handling applications, not only the suction cups
which touch the work piece play an important role, but also
the downstream handling components. With the combination
of these standardized products, suctions cups can be used
more efficiently. Thus, they increase the value added in the
process.
With the short stroke cylinders of the SH and SHD series,
a linear movement of the suction cup is possible, which
even can be sensed at the final position. With the integrated
venturi nozzle and the simple connection of the suction cups
of connection type 1 and 2, the short stroke cylinders can
be integrated into the application with a great benefit at little
costs. The corresponding nozzles are available as accessory.
Retractable axes of the series SWM were developed for
removal handling. An increased torque at the end positions
guarantees highest process security while removal of the
work pieces. The end position of a 90° tilting can be detected / monitored via magnetic field sensors.
To enhance the rationality of expensive production machines, a flexible production process has to be ensured.
This can be realized by the tool changers of the series HWR
with an integrated fluid. They guarantee a fast and low-cost
changing of various vacuum grippers without any additional
tool. Optionally available energy elements allow additionally
the transmission of electrical signals.
7
58
►►COMPACT LINEAR CYLINDER
Series SH
61
Series SHD
63
►►ANGLE PIVOT UNITS
Installation size SWM1035
64
66
68
70
►►TOOL CHANGERS MANUAL
Installation size HWR2031
72
74
76
Energy elements for tool changers Series HWR2000
78
80
82
Energy elements for tool changers Series HWR
84
►►2-JAW PARALLEL GRIPPERS
Installation size GPP1104
88
90
92
►►2-JAW ANGULAR GRIPPERS
Installation size GZ1020
96
98
100
7
►►CUTTING TONGS
Installation size ZK1030
102
104
106
108
Cutting inserts
110
59
HANDLING COMPONENTS
COMPACT LINEAR CYLINDERS - SERIES SH
►► Note
SH cylinder can be combined with suction cups via nozzles
ZUB0028 - Fixing type 2
Series SH / Compact linear cylinders / Handling components
Integrated venturi nozzle for vacuum generation
Nozzle
Nozzle
Mounting block
ZUB0028
ZUB0029
KB3M
7
60
Inductive proximity switch
- Cable 5 m
NJ3-E2
Flow Control Valves - with
Swivel joint
DRVM5X4
Order no.
Stroke [mm]
Pressure force max. [N]
Retraction force [N]
Air volume per cycle [cm³]
Operating temperature [°C]**
Weight [kg]
►► Technical Data*
SH7
7
170
100
4
5 ... 80
0.09
SH15
15
170
100
9
5 ... 80
0.1
SH25
25
170
100
15
5 ... 80
0.13
SH50
50
170
100
30
5 ... 80
0.18
Series SH / Compact linear cylinders / Handling components
*All data measured at 6 bar
**High-temperature-resistant model (up to 150°C) add T to part number
1 Fixing linear cylinder
2 Energy supply
3 Fixing nozzle
7 Fixing for mounting block
A Air connection (retract)
B Air connection (extend)
7
61
HANDLING COMPONENTS
COMPACT LINEAR CYLINDERS - SERIES SHD
►► Note
SH cylinder can be combined with suction cups via nozzles
Series SHD / Compact linear cylinders / Handling components
Integrated venturi nozzle for vacuum generation
Nozzle
Nozzle
Mounting block
ZUB0028
ZUB0029
KB3M
7
62
Inductive proximity switch
- Cable 5 m
NJ3-E2
Swivel joint
DRVM5X4
Order no.
Stroke [mm]
Pressure force max. [N]
Retraction force [N]
Operating temperature [°C]**
Weight [kg]
SHD25
25
100
100
12
5 ... 80
0.19
SHD50
50
100
100
25
5 ... 80
0.27
Series SHD / Compact linear cylinders / Handling components
**High-temperature-resistant model (up to 150°C) add T to part number
1 Fixing linear cylinder
2 Energy supply
3 Fixing nozzle
7 Fixing for mounting block
A Air connection (retract)
B Air connection (extend)
7
63
HANDLING COMPONENTS
ANGLE PIVOT UNITS - INSTALLATION SIZE SWM1035
►► Moment of inertia
Indicates the static load on the bearing.
Shows the torque when lifting vs the swivel angle.
[Nm] Torque
12.5
10
SWM1035
7.5
5
Mr
2.5
Installation size SWM1035 / Angle Pivot Units / Handling components
0
0
Data measured at 6 bar
Swivel angle
90 [°]
FA
Fa [N]
Mr [Nm]
►►INCLUDED IN DELIVERY
Swivel joint
DRVM5X4
Centering Disc
DST60800
(female)
KAG500
7
64
Plug-in connector Angled
(female)
KAW500
Plug-in connector
customizable Straight Connector M8
S8-G-3
Plug-in connector
S12-G-3
200
10
SWM1035
90
3
10
7
10
0.01
0.3
3
8
5
+80
55
0.65
Order no.
Swivel angle [°]
Swivel angle regulable +/- [°]
Torque 0° [Nm]
Torque 45° [Nm]
Torque 90° [Nm]
Repetition accuracy +/- [°]
Swivel time without extension load [s]
Operating pressure min. [bar]
Operating pressure max. [bar]
Operating temperature min. [°C]
Operating temperature max. [°C]
Weight [kg]
1 Fixings for swivel unit
2 Energy supply
8 Fixing tool side
dq Integrated slot for magnetic field sensor
ds Adjusting screw end position
12.5
45.7
65
8
4x M4x8
10x
4x M4
DIN912
30±0.02
7.8
8
3H7x8
8
8
50
±0.02 ø3H7
2x
4x
7h7
7H7
4x M 5
7
65
1
1
37
2x
3H7x4
24±0.02
40.5
46.5
46
2
1
37
±0.02 ø3H7
X
1.9
B`
25±0.02
26.5
2x M5
A`
50
±0.02 ø3H7
134
B
26.5
2
30
±0.02 ø3H7
35
A
37
7
128
X
2
45.7
2x M5
101.5
7.8
12.5
65
HANDLING COMPONENTS
[Nm] Torque
25
20
SWM1045
15
10
Mr
5
0
0
Swivel angle
90 [°]
FA
Fa [N]
Mr [Nm]
300
20
Swivel joint
DRVM5X4
Centering Disc
BDST40800
Attachment Kit
7
66
Magnetic field sensor
Angled Cable 5 m
ANS0047
Angled Cable 0,3 m Connector M8
MFS103SKHC
Plug-in connector Straight Cable 5m - Socket M8 (female)
KAG500
Plug-in connector Angled Cable 5m - Socket M8 (female)
KAW500
Pressure Safety Valve
MFS103KHC
DSV1-8
Straight Cable 0,3 m Connector M8
MFS204SKHC
Straight Cable 5 m
Plug-in connector customizable Straight - Connector M8
S8-G-3
S12-G-3
MFS204KHC
SWM1045
90
3
21
14
21
0.01
0.4
3
8
5
+80
110
1.2
Order no.
Swivel angle [°]
Torque 0° [Nm]
Torque 45° [Nm]
Torque 90° [Nm]
Weight [kg]
2 Energy supply
8 Fixing tool side
A`
35
8x
4H7x10
2x M6x10
2x
30±0.02
10
60
±0.02 ø4H7
33
8
8
5H7x10
4x M5
DIN912
B`
8
2x M5x10
40
75
37
60
±0.02 ø4H7
160.5
30±0.02
B
8
8
75
X
2x
4x
1.9
2x M5
8.9
2
123
8.9
52.3
A
33
8h7
8H7
4x M 6
7
1
1
57
32±0.02
57
4H7x5
46
±0.02 ø4H7
2x
50
1
54.5
2
46
10
156
15
X
2
2x M5
52.3
15
67
HANDLING COMPONENTS
[Nm] Torque
50
40
SWM1054
30
20
Mr
10
0
0
90
Swivel angle
[°]
FA
Fa [N]
Mr [Nm]
400
30
Swivel joint
DRV1-8X6
Centering Disc
DST11500
Attachment Kit
7
68
Angled Cable 5 m
ANS0048
MFS103SKHC
KAG500
KAW500
MFS103KHC
DSV1-8
MFS204SKHC
Straight Cable 5 m
S8-G-3
S12-G-3
MFS204KHC
SWM1054
90
3
40
29
40
0.01
0.5
3
8
5
+80
215
2.3
Order no.
Swivel angle [°]
Torque 0° [Nm]
Torque 45° [Nm]
Torque 90° [Nm]
Weight [kg]
2 Energy supply
8 Fixing tool side
10.3
2x G1/8"
2
2x G1/8"
A`
67.2
35
B`
157
B
60
50±0.02
50±0.02
38
8
8x
5H7x12
2x
6H7x12
4x M6
DIN912
8
8
2x M8x12
40±0.02
12
8
2x M6x12
207
100
80
±0.02 ø5H7
37
38
8
80
±0.02 ø5H7
7
100
1.9
X
2x
4x
10h7
10H7
4x M 8
1
1
70
57
2x
5H7x6
36±0.02
70
57
±0.02 ø5H7
61
73
2
1
13
195
67.2
A
18.5
X
2
10.3
18.5
69
HANDLING COMPONENTS
[Nm] Torque
75
60
SWM1063
45
30
Mr
15
0
0
Swivel angle
90 [°]
FA
Fa [N]
Mr [Nm]
500
45
Swivel joint
DRV1-8X6
Centering Disc
DST42000
Attachment Kit
7
70
Angled Cable 5 m
ANS0049
MFS103SKHC
KAG500
KAW500
MFS103KHC
DSV1-8
MFS204SKHC
Straight Cable 5 m
S8-G-3
S12-G-3
MFS204KHC
SWM1063
90
3
64
39
64
0.01
0.6
3
8
5
+80
340
3.5
Order no.
Swivel angle [°]
Torque 0° [Nm]
Torque 45° [Nm]
Torque 90° [Nm]
Weight [kg]
2 Energy supply
8 Fixing tool side
X
2
A
2
12.1
21.5
2x G1/8"
2x G1/8"
A`
75.2
35
75.2
12.1
21.5
B`
80
60±0.02
100
±0.02 ø6H7
239
120
37
45
14
60±0.02
45
100
±0.02 ø6H7
120
14h7
14H7
4xM10
4x M8
DIN912
10x
8
8
6H7x14
7
8
1
81
1
65
2x
5H7x6
72
87
2.5
1
42±0.02
81
2x
4x
4x M8x14
65
±0.02 ø5H7
2.4
X
16
224
179
B
71
HANDLING COMPONENTS
TOOL CHANGERS - INSTALLATION SIZE HWR2031
►► Note
Energy element for current transmission
optionally available
Shows static forces and moments
which may impact on the tool
changer when locked.
Mr
Allows simple and quick change of application without additional tools
Installation size HWR2031 / Tool Changers / Handling components
Integrated air T vacuum transfer
►► RECOMMENDED ACCESSORIES
Connect Style
GVM5
Energy Elements see
page 78
7
72
My
Fa
Mr [Nm]
My [Nm]
Fa [N]
30
25
1000
HWR2031F
TK31,5
5
4
optional
mechanical
4
0.01
0.02
5
+80
0.13
0.09
Order no.
Connecting flange according EN ISO 9409-1
Recommended handling weight [kg]
Pneumatic energy transfer [Quantity]**
Electrical energy transfer
Self limitation when locking
Locking stroke [mm]
Repetition accuracy in Z [mm]
Repetition accuracy in X, Y [mm]
Moment of inertia [kg/cm²]
Weight [kg]
HWR2031L
TK31,5
5
4
optional
mechanical
0.01
0.02
5
+80
0.1
0.04
1 Fixing (robot side)
4 Integrated air feed-through
5 Fixing energy element
8 Pin / receiver hole for centering
bm Fixing (machine side)
dq Lock actuation
dr Locking stroke
HWR2031L
HWR2031F
40h8
40h8
31.5
±0.02 5H7
31.5
±0.02 5H7
5H7x6
11
45°
**Vacuum possible
45°
5H7x6 1
4x M5x9 11
4x M5 1
DIN 7984
28
28
°
°
31°
4
31°
36
35
20h7
17
X
20H7
4x M5 4
1
7
Y
11
3.5
14.8
4 4x M5
3
X
2x M3x4.5 5
Y
2.5H7x3 5
2x M3x4.5 5
2x
2.5H7x3 5
HWR2031F
10
16±0.02
8.5±0.02
14
17
2x
10±0.02
20
13
8
10
16±0.02
HWR2031L
Total height in locked position
73
HANDLING COMPONENTS
►► Note
Mr
Connect Style
GVM5
Energy Elements see
page 78
7
74
My
Fa
Mr [Nm]
My [Nm]
Fa [N]
55
50
1200
HWR2040F
TK40
10
4
optional
mechanical
4
0.01
0.02
5
+80
0.33
0.145
Order no.
Locking stroke [mm]
Weight [kg]
HWR2040L
TK40
10
4
optional
mechanical
0.01
0.02
5
+80
0.26
0.07
HWR2040L
HWR2040F
dq Lock actuation
dr Locking stroke
50h8
50h8
40
±0.02 6H7
40
±0.02 6H7
45°
45°
11
**Vacuum possible
6H7x6
6H7x6 1
4x M6 1
DIN 7984
4x M6x9 11
°
30
30
°
30°
4
30°
36
7
35
25h7
Y
17
X
4x M5 4
1
25H7
3.5
13.8
4 4x M5
3
11
X
2x M3x4.5 5
2x
Y
2.5H7x3 5
2x M3x4.5 5
2x
2.5H7x3 5
10
16±0.02
8.5±0.02
14
17
HWR2040F
10±0.02
20
13
8
10
16±0.02
HWR2040L
75
HANDLING COMPONENTS
►► Note
Mr
Connect Style
GVM5
Energy Elements see
page 78
7
76
My
Fa
Mr [Nm]
My [Nm]
Fa [N]
80
70
1600
HWR2050F
TK 50
20
8
optional
mechanical
4
0.01
0.02
5
+80
0.86
0.23
Order no.
Locking stroke [mm]
Weight [kg]
HWR2050L
TK 50
20
8
optional
mechanical
0.01
0.02
5
+80
0.67
0.115
63h8
dq Lock actuation
dr Locking stroke
63h8
50
±0.02 6H7
50
±0.02 6H7
45°
45°
6H7x6
11
**Vacuum possible
11 4xM6x9
6H7x6 1
4x M6 1
DIN 7984
17
°
17°
17
°
°
17
19.5°
19.5°
17
4
°
17°
36
7
31.5h7
35
Y
17
X
31.5h7
8x M5 4
1
11
3.5
13.8
4 8x M5
3
20
13
8
X
5 2x M3x4.5
2.5H7x3
5 2x
Y
2.5H7x3
16±0.02
8.5±0.02
10
HWR2050F
14
17
10±0.02
5 2x
5 2x M3x4.5
10
16±0.02
HWR2050L
77
ENERGY ELEMENTS FOR TOOL CHANGER
SERIES HWR2000
HWR2031 / 2040 / 2050
Series HWR2000 / Energy elements for tool changer / Handling components
WER201
►► ELECTRICAL
Order no.
compatible with
Connection type
Round Connector [Straight] *
Round Connector [Angle] *
Fixing thread
No. of contacts
Nominal current [A]
Supply voltage [V AC]
Supply voltage [V DC]**
Weight [kg]
Connection type
WER201FF04
Fix part
Spring contact
KAG500B4
KAW500B4
M8
4
3
60
75
0.03
Male
*als Zubehör erhältlich see page 85
**Specifications for on-site grounding, 60V without grounding
7
78
WER201LF04
Loose part
Spring contact
KAG500S4
KAW500S4
M8
4
3
60
75
0.03
Female
Series HWR2000 / Energy elements for tool changer / Handling components
7
79
HANDLING COMPONENTS
►► Note
Adapter plate for connection to MCS Modular Construction System optionally available
Mr
My
O-Ring
COR0025100
Connect Style
GVM5
7
80
Angled Fittings - Quick
Connect Style
WVM5
Energy Elements see
page 84
Fa
Mr [Nm]
My [Nm]
Fa [N]
200
200
1200
HWR63F-B
TK 63
50
6
optional
mechanical
1
0.01
0.02
5
+80
3.8
0.45
Order no.
Locking stroke [mm]
Weight [kg]
HWR63L-B
TK 63
50
6
optional
mechanical
0.01
0.02
5
+80
2.6
0.3
HWR63F-B
3 pneumatic feed-through
dt Adapter
du HWR63
HWR63L-B
°
66
X
1
14°
14°
4
6x M5
45°
6x M5
22°
40H7
10±0.02
5
26
4x
3H7
Y
4x M3x5
19
5
19
±0.02
11
6x M5
X
4x M3x5
7
O-Ring
5x1
Hoseless Energy connection (robot side)
4
4
38
10±0.02
40h7
3
0.7
22.5
22.5
3
1
4
6x M5
39
4
7
4
3
18°
O-Ring
5x1
Hostless energy connection (tool side)
6H7x6
14°
45°
12.3
0.7
Y
°
18°
.2
14
1
1
6H7x6
22°
38
3
3
X
37
7
22°
18°
18°
7.2
39
6H7
4x M6x8
22°
80h8
.5
63
1
4x M6
DIN 912*
R6
2
±0.02
Y
M5
6H7
M5
63
±0.02
66
80h8
60
**Vacuum possible
3H7x3.5
5
5
4x
3H7x3.5
±0.02
26
3H7
81
HANDLING COMPONENTS
►► Note
Adapter plate for connection to MCS Modular Construction System optionally available
Mr
My
O-Ring
COR0025100
Connect Style
GVM5
7
82
Connect Style
WVM5
Energy Elements see
page 84
Fa
Mr [Nm]
My [Nm]
Fa [N]
300
300
1500
HWR80F-B
TK 80
50
6
optional
mechanical
1
0.01
0.02
5
+80
3.36
0.66
Order no.
Locking stroke [mm]
Weight [kg]
HWR80L-B
TK 80
50
6
optional
mechanical
0.01
0.02
5
+80
2.8
0.48
HWR80F-B
HWR80L-B
6x M5
1
R7
6x M8
DIN 912*
4
16°
39
38
4
6x M5
8H7x8
11
1
14°
Y
O-Ring
6x1
0.7
30°
30°
14°
14°
14°
°
6x M8x10
8H7x8
X
14
11
3
°
8.5
14
M5
14°
100h8
16°
1
Hostless energy connection (tool side)
0°
X
8H7
80
±0.02
97.8
8H7
97.8
8.5
12.3
0.7
4
3
38
3
80
0°
7
M5
±0.02
39
Y
6x 6
6x 6
O-Ring
6x1
22.5
22.5
Hoseless Energy connection (robot side)
1
6x M5
4
50H7
10±0.02
X
5
5
19
±0.02
26
3H7
4x
Y
4x M3x5
19
4x M3x5
11
6x M5
4
10±0.02
50h7
4
3
100h8
3 pneumatic feed-through
dt Adapter
du HWR80
14°
45°
**Vacuum possible
3H7x3.5
5
5
4x
3H7x3.5
±0.02
26
3H7
83
ENERGY ELEMENTS FOR TOOL CHANGER
SERIES HWR
WWR63 / 80 – HWR63 / 80
Series HWR / Energy elements for tool changer / Handling components
WER03
WER2000
WER03
WER2000
►► FLUIDIC
Order no.
compatible with
Fixing thread
Number of fluid couplings
Weight [kg]
WER2000FPL06-00 WER2000LPL06-00 WER2000FPL02-06 WER2000LPL02-06 WER2000FPL01-03 WER2000LPL01-03
Fix part
M5
6
-0.6 / 10
0.05
Loose part
M5
6
-0.6 / 10
0.05
Fix part
G1/8"
2
-0.6 / 10
0.06
7
84
Loose part
G1/8"
2
-0.6 / 10
0.07
Fix part
G1/4"
1
-0.6 / 10
0.06
Loose part
G1/4"
1
-0.6 / 10
0.06
PLUG-IN CONNECTOR FOR ENERGY ELEMENTS
SUITABLE FOR WER201 / WER02 / WER03
►► PLUG-IN CONNECTOR FOR ENERGY ELEMENTS WER201 / WER02 / WER03
KAG500B4
M8
4
5
4.3
PUR
10xØ
IP67
Female
Straight
KAW500B4
M8
4
5
4.3
PUR
10xØ
IP67
Female
Angle
B8-G-4
M8
4
IP67
Female
Straight
B8-W-4
M8
4
IP67
Female
Angle
KAG500S4
M8
4
5
4.3
PUR
10xØ
IP67
Male
Straight
KAW500S4
M8
4
5
4.7
PUR
10xØ
IP67
Male
Angle
S8-G-4
M8
4
IP67
Male
Straight
S8-W-4
M8
4
IP67
Male
Angle
Plug-in connector for energy elements / Handling components
Order no.
Fixing thread
No. of contacts
Cable length [m]
Cable-Ø [mm]
Cable sheath material
Bend radius
Protection to IEC 60529
Connection type
Version [Type]
7
85
HANDLING COMPONENTS
2-JAW PARALLEL GRIPPERS - SERIES GPP1000
►►PRODUCT ADVANTAGES
“Cost-effective”
►► Parallel gripper with an unbeatable price/performance
ratio
►► Gripper jaw set and fixation material included
►► Can be configured for spring opening or spring closing
►► One installation size, three strokes: 4, 8 and 16 mm per
gripper jaw
►► Gripping force of 100 N
Series GPP1000 / 2-Jaw Parallel Grippers / Handling components
►► Service life of up to 2 million cycles
►►THE BEST PRODUCT FOR YOUR APPLICATION
►► Our products love the challenge!
Extreme conditions, all over the world—our tried and tested
components and systems give you limitless possibilities:
Find the best product for your specific use:
7
86
►►FROM EXTERNAL GRIPPER TO INTERNAL GRIPPER IN 50 SECONDS
DELIVERY STATUS
FUNCTION EXTERNAL GRIPPING
3
2
1
5
7
4
7
6
FUNCTION INTERNAL GRIPPING
87
HANDLING COMPONENTS
2-JAW PARALLEL GRIPPERS - INSTALLATION SIZE GPP1104
►► Gripping force diagram
Shows the arithmetic total of the individual forces that occur on
the gripper fingers, depending on the gripper finger length
[N]
100
Displays static forces and moments that can
also have an effect, besides the gripping force.
Mx
Mr
80
My
60
Fa
40
Installation size GPP1104 / 2-Jaw Parallel Grippers / Handling components
20
0
0
10
20
30
40
GPP1000
Plastic top jaws and
assembly material
ZUB1100
►►RECOMMENDED ACCESSORIES, SEE PAGE 94
7
88
50
[mm]
Mr [Nm]
Mx [Nm]
My [Nm]
Fa [N]
Steel top jaws
Plastic top jaws
4
4
2
400
1
2
1
100
GPP1104
4
100
20
30
0.10
0.05
2 ... 6
5 ... +60
1.4
IP30
0.16
Order no.
Stroke per jaw [mm]
Grip force in grip direction min. [N]
Travel time in gripping direction [ms]
Reset time using spring [ms]
Weight per jaw max. [kg]
Repetition accuracy +/- [mm]
Weight [kg]
20
2
4x M4x6.5
0.2
G`
G
2
8
8
M5
1 Gripper attachment
2 Energy supply
3 Fixing for gripper finger
6 Integrated slot for magnetic field sensor
G Air connection
Q Air connection for AP1100
1
19
±0.02 ø3H7
3
Y
1
2x ø3H7x5
13.5
M5
30
56
Y
X
25.9
G
16
5.1
21.9
26
2
4
2x M4
DIN912
20
M5
36
5H7
4x M3x5.5
3
3
7
4
4
7
4x
4
2
2
X
20
6±0.02
20
36
40±0.02
16
1
2x ø3H7x5
1
2x M5x7.5
4
±0.02 ø3H7
1
38
6
6
89
HANDLING COMPONENTS
[N]
100
Mx
Mr
80
My
60
Fa
40
20
0
0
10
20
30
40
GPP1000
assembly material
ZUB1100
7
90
50
[mm]
Mr [Nm]
Mx [Nm]
My [Nm]
Fa [N]
Steel top jaws
Plastic top jaws
4
4
2
400
1
2
1
100
GPP1108
8
100
25
40
0.10
0.05
2 ... 6
5 ... +60
2.7
IP30
0.17
Order no.
Stroke per jaw [mm]
Weight [kg]
23
2
4x M4x6.5
0.2
G´
G
2
8
8
M5
2 Energy supply
G Air connection
1
19
±0.02 ø3H7
3
Y
1
2x ø3H7x5
13.5
M5
30
62
Y
X
25.9
2x M4
DIN912
G
4x
2
5H7
4x M3x5.5
23
M5
42
3
20
6±0.02
7
8
4
3
2
7
2
X
16
5.1
21.9
26
4
1
38
6
20
42
40±0.02
16
1
1
4
±0.02 ø3H7
8
2x ø3H7x5
2x M5x7.5
6
91
HANDLING COMPONENTS
[N]
100
Mx
Mr
80
My
60
Fa
40
20
0
0
10
20
30
40
GPP1000
assembly material
ZUB1100
7
92
50
[mm]
Mr [Nm]
Mx [Nm]
My [Nm]
Fa [N]
Steel top jaws
Plastic top jaws
4
4
2
400
1
2
1
100
GPP1116
16
100
30
100
0.10
0.05
2 ... 6
5 ... +60
5.6
IP30
0.20
Order no.
Stroke per jaw [mm]
Weight [kg]
29
2
13.5
M5
8
M5
8
1
19
±0.02 ø3H7
0.2
G`
G
2
2 Energy supply
G Air connection
1
4x M4x6.5
3
Y
2x ø3H7x5
30
74
Y
X
25.9
2x M4
DIN912
G
2
29
M5
54
4x
5H7
4x M3x5.5
20
6±0.02
3
16
7
4
3
2
7
2
X
16
5.1
21.9
26
4
1
38
6
20
54
40±0.02
16
1
2x ø3H7x5
1
2x M5x7.5
4
±0.02 ø3H7
16
6
93
HANDLING COMPONENTS
2-JAW PARALLEL GRIPPERS - SERIES GPP1000
1
2
4
45
45
46
4
3
46
5
1
7
assembly material
ZUB1100
94
PNP Magnetic field sensor Straight
Cable 0,3 m - Connector M8
MFS1000SKHR
NPN Magnetic field sensor Straight
Cable 0,3 m - Connector M8
MFS1000SKHR-NPN
4
Connect Style
GVM5
5
MCS Adapter plate
Connect Style
WVM5
5
Connect Style
GV1-4X6
AP1100
3
3
2
2
Connect Style
WV1-4X6
►►TECHNICAL DRAWINGS ACCESSORIES
26
G1/4"
3.3
5H7x2
21
6
2xM3
DIN439
11.5
2
1
6
13
SW30
4x
20h10
6
7
41
4
4x
10
25
M20x1.5
18
44
20
56
2x M4x8.5
26
2x
G´
2
3H7x5 45
4x 4.5
DIN912 46
2x
7
45
3H7x5 46
2 Energy supply
ep Fixing for gripper finger
eq Horizontal mounting
er Vertical mounting
Q Gripper air connection
95
HANDLING COMPONENTS
2-JAW ANGULAR GRIPPERS - INSTALLATION SIZE GZ1020
[N] Shows the arithmetic total of the individual forces that occur on the gripper
fingers, depending on the gripper finger length
50
40
My
GZ1020
30
20
Mr
Fa
10
Installation size GZ1020 / 2-Jaw Angular Grippers / Handling components
0
0
18
6
12
measured from top edge of housing
24
30
[mm]
Mr [Nm]
My [Nm]
Fa [N]
Locking nut
C093610009
Connect Style
7
GVM5
96
(female)
KAG500
Plug-in connector
S8-G-3
Plug-in connector
S12-G-3
1
0.6
60
GZ1020-02
8
62
0.5
0.01
0.02
2
6
5
+80
0.25
Yes
0.03
GZ1020-03
8
62
0.5
0.01
0.02
2
6
5
+80
0.25
No
0.015
GZ1020-01
8
62
0.5
0.01
0.02
2
6
5
+80
0.25
No
0.017
Order no.
Stroke per jaw [°]
Gripping force in closing [N]
Closing moment [Nm]
Closing time [s]
Opening time [s]
Gripper finger with integrated sensor
Weight [kg]
GZ1020-01
10
16.5
5
9.2
2 Energy supply
du Gripping jaw with integrated sensing
13
18
26
6
1
46.7
4xM2.5 x5
1
20
16
7
10f7
M5
2
M10
1
1
16.5
9.2
46
46.7
39
1
GZ1020-02
7
16.5
12.5
8
3
33.5
26
4xM2.5
5
GZ1020-03
97
HANDLING COMPONENTS
150
120
My
GZ1030
90
60
Mr
Fa
30
0
0
24
8
16
32
40
[mm]
Mr [Nm]
My [Nm]
Fa [N]
Locking nut
C093614159
Connect Style
7
GVM5
98
(female)
KAG500
Plug-in connector
S8-G-3
Plug-in connector
S12-G-3
1.5
1
110
GZ1030-02
11
130
1.6
0.02
0.03
2
6
5
+80
0.9
Yes
0.063
GZ1030-03
11
130
1.6
0.02
0.03
2
6
5
+80
0.9
No
0.046
GZ1030-01
11
130
1.6
0.02
0.03
2
6
5
+80
0.9
No
0.05
Order no.
Stroke per jaw [°]
Closing moment [Nm]
Closing time [s]
Opening time [s]
Weight [kg]
21.5
15
6
61
17
30
8
15f7
20
2
36
7
24
GZ1030-01
62.3
1
4xM3 x7
1
2 Energy supply
15.2
1
M5
M14x1.5
1
21.5
39
61
1
GZ1030-02
7
62.3
15.2
21.5
3
4xM3
22.5
46
GZ1030-03
37
6
14.2
99
HANDLING COMPONENTS
300
240
My
GZ1040
180
120
Mr
Fa
60
0
0
24
8
16
32
40
[mm]
Mr [Nm]
My [Nm]
Fa [N]
Locking nut
C093620159
Connect Style
7
GV1-8X6
100
(female)
KAG500
Plug-in connector
S8-G-3
Plug-in connector
S12-G-3
2.5
2
200
GZ1040-02
10
315
4.4
0.02
0.04
2
6
5
+80
2
Yes
0.125
GZ1040-03
10
315
4.4
0.02
0.04
2
6
5
+80
2
No
0.105
GZ1040-01
10
315
4.4
0.02
0.04
2
6
5
+80
2
No
0.11
Order no.
Stroke per jaw [°]
Closing moment [Nm]
Closing time [s]
Opening time [s]
Weight [kg]
20°
20
2 Energy supply
17.5
8
1
76
22.5
32
46
11
GZ1040-01
77.9
2xM 5
1
40
25
12
20f7
2
1
G1/8"
M20x1.5
1
20°
39
76
1
GZ1040-02
7
77.9
17.5
20°
3
4xM 4
30.5
60.5
GZ1040-03
48.5
8
20
101
HANDLING COMPONENTS
CUTTING TONGS - INSTALLATION SIZE ZK1030
Installation size ZK1030 / Cutting Tongs / Handling components
Locking nut
C093610009
7
Angled Fittings - Barb
Style Connection
Straight Fittings - Barb
Style Connection
Sensor holder
WVM3
GVM3
KHD30
Cutting inserts, see
page 110
102
MFS204SKHC
Straight Cable 5 m
MFS204KHC
ZK1030
4.25
14
0.01
0.1
2
6
5
+80
5
0.08
Order no.
Stroke per jaw [°]
Gripping moment in closing [Nm]
Closing time [s]
Opening time [s]
Weight [kg]
Possible cutting diameters
possible cut-Ø max. plastics [mm]
possible cut-Ø max. hard-plastic [mm]
possible cut-Ø max. copper [mm]
possible cut-Ø max. steel [mm]
possible cut-Ø max. piano wire [mm]
2
1
0.5
0.3
30
1 Fastening of cutting tongs
2 Energy supply
3 Cutting insert mounting
A
2
M3
22
5
7
55
13
7
10f7
1
23
DIN 936
M10
1
17
94
3
103
HANDLING COMPONENTS
Locking nut
C093614159
7
Connect Style
Connect Style
Sensor holder
WVM5
GVM5
KHD36
page 110
104
MFS204SKHC
Straight Cable 5 m
MFS204KHC
ZK1036
5
40
0.04
0.15
2
6
5
+80
9.2
0.13
4
2.6
1.6
1
0.5
Order no.
Stroke per jaw [°]
Closing time [s]
Opening time [s]
Weight [kg]
36
2 Energy supply
A
2
M5
26
7
9
69.5
16
7
15f7
1
29
DIN 936
M14x1.5
1
21
117.5
3
105
HANDLING COMPONENTS
Locking nut
C093620159
7
Connect Style
Connect Style
Sensor holder
WV1-8X6
GV1-8X6
KHD45
page 110
106
MFS204SKHC
Straight Cable 5 m
MFS204KHC
ZK1045
8.5
98
0.06
0.2
2
6
5
+80
32
0.24
7
5
2.6
2
1
Order no.
Stroke per jaw [°]
Closing time [s]
Opening time [s]
Weight [kg]
45
2 Energy supply
A
2
G1/8"
33
9.5
12
91.5
20f7
1
DIN 936
M20x1.5
1
28
22
7
35
148.5
3
107
HANDLING COMPONENTS
Locking nut
C093620159
7
Connect Style
Connect Style
Sensor holder
WV1-8X6
GV1-8X6
KHD65
page 110
108
MFS204SKHC
Straight Cable 5 m
MFS204KHC
ZK1065
13
400
0.1
0.4
2
6
5
+80
130
0.67
Order no.
Stroke per jaw [°]
Closing time [s]
Opening time [s]
Weight [kg]
11
8
6
4
65.5
2 Energy supply
A
2
G1/8"
38
17
132.5
20f7
1
DIN 936
M20x1.5
1
38
22
7
35
194.5
11
3
109
HANDLING COMPONENTS
CUTTING TONGS - ZK1000 SERIES CUTTING INSERTS
Cutting inserts for ZK1000 series / Cutting tongs / Handling components
►► CUTTING INSERTS FOR ZK1030
Cutting Insert 15° for plastics
Cutting Insert 40° For Plastics
Cutting Tong For Plastics
BK1030-01
BK1030-02
BK1030-03
BK1030-04
Cutting Insert 0° For Steel
Carbide cutting insert 0° for steel
Carbide Cutting Insert 25° For Steel
BK1030-05
BK1030-06
BK1030-07
BK1030-08
BK1036-01
BK1036-02
BK1036-03
BK1036-04
BK1036-05
BK1036-06
BK1036-07
BK1036-08
7
110
BK1045-01
BK1045-02
BK1045-03
BK1045-04
BK1045-05
BK1045-06
BK1045-07
BK1045-08
Cutting inserts for ZK1000 series / Cutting tongs / Handling components
BK1065-01
BK1065-02
BK1065-03
BK1065-04
7
BK1065-05
BK1065-06
BK1065-07
BK1065-08
111
MCS MODULAR CONSTRUCTION SYSTEM
OVERVIEW OF SERIES
With the modular construction system MCS (Modular
Construction System), a specific work piece solution can
be found without any additional design effort. This can be
done by the compatible single components. So, you can find
profiles [2], compensating elements [5], and suction cups
holders [6] in our product portfolio as well as gripper fingers
[1] which are guaranteeing a firm grip of the work piece
during the transportation.
The MCS is applied, where a low-cost but robust solution
is required. The special feature of the system is its low
weight compared to a conventional steel construction. So, a
complex system can be designed or assembled at the workbench with no trouble.
In short, the more complex a work piece, the more benefits
the MCS offers with regard to the cost incurred.
The MCS can be applied to various areas of handling components. The MCS is used for robot solutions which focus
mainly to the load of robots as well as for pick and place
applications and removal handling.
For the tool changers HWR and the angle pivot units SWM
[8], standardized adapter plates [4] are available which enable a simple and low-cost connection to the MCS.
Particularly this combination with other Sommer-automatic
components makes the modular construction system so
attractive and utmost flexible.
3
1 2
8
112
4
5
6
►►MCS MODULAR CONSTRUCTION SYSTEM
Profile 10x20
114
Profile 20x20
114
Profile 20x40
115
Profile 40x40
115
Cover Cap
116
Cross Clamp
116
Angle fixing
117
Slot Nut Pivoting
117
Slot nut with ball
118
Clamp
118
Clamp adjustable
119
Angle piece
119
Joint angle piece
120
Suction finger spring-loaded
121
Suction finger
122
Suction finger rotatable
123
Suction finger rotatable
124
Air Distributor 4-Connections
124
Air Distributor 2x4-Connections
125
Gripper fingers
125
8
113
MODULAR CONSTRUCTION SYSTEM
SERIES MCS
►►PROFILE 10X20
Groove width 5mm
Other lengths available on request
A
Standard length 2000 mm
B
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g/m]
SO-10102000
10
20
2000
350
►►PROFILE 20X20
Series MCS / Modular construction system
Groove width 5mm
A
B
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g/m]
8
114
SO-10402000
20
20
2000
490
►►PROFILE 20X40
Groove width 5mm
A
B
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g/m]
SO-10502000
20
40
2000
950
►►PROFILE 40X40
Groove width 5mm
A
B
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g/m]
SO-10802000
40
40
2000
1810
8
115
SERIES MCS
►►COVER CAP
A
To cover the profile section ends
B
Order no.
Dimension A [mm]
Dimension B [mm]
SO-11110020
10
20
SO-11120020
20
20
SO-11120040
20
40
SO-11140040
40
40
►►CROSS CLAMP
Releasing the fixing on one profile
side, the profile can be moved parallelly and set
The profile may be shifted in parallel
and adjusted by loosening the mount
on one side of the profile
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Weight [g]
8
116
SO-13120020
20
20
4
48
SO-13120040
20
40
4
73
A
On both sides, the profiles are
inserted into a groove. So a very high
angle stability is ensured
B
C
SO-13140040
40
40
4
109
►►ANGLE FIXING
B
For simple 90° angle fixing with
low stresses
A
Order no.
Dimension A [mm]
Dimension B [mm]
Weight [g]
SO-13420020
20
20
25
SO-13440040
40
40
60
►►SLOT NUT PIVOTING
All Slot nuts made of galvanised steel with
strip for centering
G1
Can be pivoted into any section of profile
groove for normal fixing
A
Order no.
G1
Dimension A [mm]
Weight [g]
SO-14104000
M4
12
2
SO-14105000
M5
12
2
8
117
SERIES MCS
►►SLOT NUT WITH BALL
G1
All Slot nuts made of galvanised steel with
wide profile guiding
Inserted into the profile slot from the side for
high stresses
A
Order no.
G1
Dimension A [mm]
Weight [g]
SO-14305000
M5
15
4
►►CLAMP
A
Standard with pivoting Slot nut
and screws
C
Rigid clamp for fixing to all
profiles
D
B
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Dimension D [mm]
Weight [g]
8
118
SO-23110017
17
16
39
10
20
SO-23115019
19
20
46
15
27
SO-23120022
22
25
51
20
46
►►CLAMP ADJUSTABLE
A min.
C
Standard with pivoting Slot nut
and screws
A max.
Adjustable clamps for fixing to all
profiles
D
B
Order no.
Dimension A min. [mm]
Dimension A max. [mm]
Dimension B [mm]
Dimension C [mm]
Dimension D [mm]
Weight [g]
SO-23210057
17
57
16
81
10
47
SO-23215070
19
70
20
98
15
53
SO-23220072
22
72
25
103
20
85
►►ANGLE PIECE
For adapting the following elements to right-angled surfaces
SO-25110030
SO-25110060
10
10
20
20
10
10
30
60
15
19
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension D [mm]
Dimension L [mm]
Weight [g]
SO-25115130
15
27
15
130
55
SO-25120045
20
33
20
45
68
D
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension D [mm]
Dimension L [mm]
Weight [g]
A
Suitable for jointed angle pieces,
suction fingers and tongs
SO-25110090
10
20
10
90
23
L
B
SO-25115045
15
27
15
45
35
SO-25115090
15
27
15
90
47
SO-25120090
20
33
20
90
90
8
SO-25120130
20
33
20
130
114
119
SERIES MCS
►►JOINT ANGLE PIECE
For adapting the following elements
to inclined surfaces
D
A
Suitable for angle pieces and suction fingers
L
Joint swivels through 180°
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Dimension D [mm]
Dimension L [mm]
Weight [g]
SO-26110030
SO-26110060
10
10
16
16
11
11
10
10
30
60
26
32
Order no.
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Dimension D [mm]
Dimension L [mm]
Weight [g]
SO-26115130
15
22
14
15
130
78
SO-26120045
20
26
16
20
45
118
8
120
SO-26110090
10
16
11
10
90
39
SO-26115045
15
22
14
15
45
60
SO-26120090
20
26
16
20
90
144
C
B
SO-26115090
15
22
14
15
90
70
SO-26120130
20
26
16
20
130
168
►►SUCTION FINGER SPRING-LOADED
Spring-loaded suction cups for
contact surfaces at right angles
to suction cup
G1
A
Suitable for mini and bellows
cups
L
B
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension L max. [mm]
Weight [g]
SO-30311010
SO-30311020
M5
M5
M5
M5
10
10
26
26
48
56
58
76
12
14
SO-30322015
G1/8"
G1/8"
15
32
65
80
32
SO-30322035
G1/8"
G1/8"
15
32
70
105
35
SO-30323015
G1/4"
G1/8"
15
32
67
82
39
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Weight [g]
SO-30323035
SO-30332020
G1/4"
G1/8"
G1/8"
G1/8"
15
20
32
53
72
89
107
109
42
74
SO-30332040
G1/8"
G1/8"
20
53
95
135
90
SO-30333020
G1/4"
G1/4"
20
53
93
103
61
SO-30333040
G1/4"
G1/4"
20
53
99
139
77
G2
8
121
SERIES MCS
►►SUCTION FINGER
Rigid suction finger for rectangular
contact surfaces to suction cup
L
Suitable for mini and bellows cups
B
G1
A
G2
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g]
SO-30111030
SO-30111060
M5
M5
M5
M5
10
10
14
14
30
60
9
14
SO-30111090
M5
M5
10
14
90
21
SO-30122045
G1/8"
G1/8"
15
20
45
26
SO-30122090
G1/8"
G1/8"
15
20
90
38
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g]
SO-30122130
SO-30123045
G1/8"
G1/4"
G1/8"
G1/8"
15
15
20
24
130
45
49
30
SO-30123090
G1/4"
G1/8"
15
24
90
42
SO-30123130
G1/4"
G1/8"
15
24
130
50
SO-30132045
G1/8"
G1/8"
20
24
45
57
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g]
SO-30132090
SO-30132130
G1/8"
G1/8"
G1/8"
G1/8"
20
20
24
24
90
130
83
109
SO-30133045
G1/4"
G1/4"
20
28
45
52
SO-30133090
G1/4"
G1/4"
20
28
90
79
SO-30133130
G1/4"
G1/4"
20
28
130
105
8
122
►►SUCTION FINGER ROTATABLE
B
G1
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g]
SO-30211030
SO-30211060
M5
M5
M5
M5
10
10
16
16
30
60
17
21
SO-30211090
M5
M5
10
16
90
26
SO-30222045
G1/8"
G1/8"
15
24
45
61
SO-30222090
G1/8"
G1/8"
15
24
90
73
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g]
SO-30222130
SO-30223045
G1/8"
G1/4"
G1/8"
G1/8"
15
15
24
25
130
45
83
65
SO-30223090
G1/4"
G1/8"
15
25
90
78
SO-30223130
G1/4"
G1/8"
15
25
130
88
SO-30232045
G1/8"
G1/8"
20
30
45
81
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension L [mm]
Weight [g]
SO-30232090
SO-30232130
G1/8"
G1/8"
G1/8"
G1/8"
20
20
30
30
90
130
116
138
SO-30233045
G1/4"
G1/4"
20
30
45
104
SO-30233090
G1/4"
G1/4"
20
30
90
139
SO-30233130
G1/4"
G1/4"
20
30
130
161
G2
The suction cup can be adjusted for
inclined surfaces uo to 45°
L
A
Suction fingers with swivel head for
inclined surfaces to suction cup,
suitable for mini and bellows cups
8
123
SERIES MCS
►►SUCTION FINGER ROTATABLE
Spring-loaded suction finger with
swivel head for contact inclined
surfaces to suction cup
Suitable for mini and bellows cups
The suction cup can be adjusted for
inclined surfaces uo to 45°
Secured against rotation
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Weight [g]
SO-30411010
SO-30411020
M5
M5
M5
M5
10
10
26
26
52
60
62
80
29
30
SO-30422015
G1/8"
G1/8"
15
32
70
85
76
SO-30422035
G1/8"
G1/8"
15
32
75
110
77
SO-30423015
G1/4"
G1/8"
15
32
72
87
81
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Weight [g]
SO-30423035
SO-30432020
G1/4"
G1/8"
G1/8"
G1/8"
15
20
32
53
77
97
112
117
82
145
SO-30432040
G1/8"
G1/8"
20
53
103
143
146
SO-30433020
G1/4"
G1/4"
20
53
99
119
168
SO-30433040
G1/4"
G1/4"
20
53
105
145
169
►►AIR DISTRIBUTOR 4-CONNECTIONS
1 air cycle, 4 connections
To distribute compressed air and
vacuum
8
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Weight [g]
124
SO-35101004
G1/8"
G1/8"
40
30
30
86
►►AIR DISTRIBUTOR 2X4-CONNECTIONS
2 air cycle, 2x4 connections
To distribute compressed air and
vacuum
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Weight [g]
SO-35102004
G1/8"
G1/8"
60
30
30
133
►►GRIPPER FINGERS
Swivel angle 90°
Closing/Gripping
Opening
Order no.
G1
G2
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Dimension D [mm]
Dimension E [mm]
Dimension F [mm]
Weight [g]
Torque 90 Ncm
SO-43120090
M5
M5
20
25
105
30
24
19
130
8
125
ACCESORIES
OVERVIEW OF SERIES
9
126
►►ACCESSORIES
Series IF - Filters
128
Series SV - Flow control valve
129
Series SD - Silencer
130
Series GV - Straight fittings - barb style connection
130
Series GV - Straight fittings - quick style connection
131
Series WV - Angled fittings - quick style connection
131
Seal
132
Connection plate
132
Cover plate
133
Clamping tongs
133
9
127
ACCESORIES
SERIES IF / SV
►►SERIES IF - FILTERS
Coarse particle inline filter
Easy to fit
Order no.
G1
G2
Dimension A [mm]
Dimension D1 [mm]
Dimension H [mm]
SW [mm]
IF1-4
G1/4"
G1/4"
8
7
21
17
IF1-8
G1/8"
G1/8"
6
5
16
14
►►SERIES IF - FILTERS
Easy tube fitting
Series IF / SV / Accesories
Degree of pollution can be seen
through transparent housing
Order no.
Dimension D1 [mm]
Dimension D2 [mm]
Dimension L [mm]
IF6-4
6
16
61
9
128
IF8-6
8
23
68
►►SERIES SV - FLOW CONTROL VALVE
Version with internal thread on top
Response characteristics depend on flow
rate
Closes vacuum line for suction grippers not
in use
Maintains system vacuum
Order no.
G1
G2
Dimension A [mm]
Dimension C [mm]
Dimension H [mm]
SW [mm]
SV14AI
G1/4"
G1/4"
11
10
26
17
SV18AI
G1/8"
G1/8"
8.5
8
26
14
►►SERIES SV - FLOW CONTROL VALVE
Version with internal thread on top
Response characteristics depend on flow
rate
Closes vacuum line for suction grippers not
in use
Order no.
G1
G2
Dimension A [mm]
Dimension C [mm]
Dimension H [mm]
SW [mm]
SV14IA
G1/4"
G1/4"
10
11
26
17
Series IF / SV / Accesories
Maintains system vacuum
SV18IA
G1/8"
G1/8"
8
8.5
26
14
9
129
ACCESORIES
SERIES SD / GV / WV
►►SERIES SD - SILENCER
To reduce noise
For VG1/8 vacuum generator
Order no.
Fixing thread
SD18KS
G1/8"
►►SERIES GV - STRAIGHT FITTINGS - BARB-STYLE CONNECTION
For assembling with hose clips
Series SD / GV / WV / Accesories
Straight version
9
130
Order no.
Fixing thread
Inside-Ø for hose [mm]
Dimension i [mm]
Dimension L1 [mm]
S [mm]
GVM3
GV1-8X5ID
M3
G1/8"
3
5
2.7
6
7.2
24
4.5
13
Order no.
Fixing thread
Inside-Ø for hose [mm]
Dimension i [mm]
Dimension L1 [mm]
S [mm]
GV1-4X10ID
G1/4"
10
8
24.5
17
GV3-8X13ID
G3/8"
13
9
24.5
19
GV1-8X6ID
G1/8"
6
6
24
13
GV1-8X8ID
G1/8"
8
6
24
13
GV1-2X13ID
G1/2"
13
10
25
24
GV1-4X8ID
G1/4"
8
8
24.5
17
GV1-2X16ID
G1/2"
16
10
29.5
24
►►SERIES GV - STRAIGHT FITTINGS - QUICK CONNECT STYLE
Cost reduction through quick assembly and
disassembly
Straight version
Order no.
Fixing thread
Outside-Ø for hose [mm]
Dimension D1 [mm]
Dimension i [mm]
Dimension L1 [mm]
S [mm]
S1 [mm]
GVM5
GV1-8X4
M5
G1/8"
4
4
8
10
3.5
5
16.5
14
8
13
2.5
3
GV1-8X6
G1/8"
6
12
5
15
13
4
GV1-8X8
G1/8"
8
14
5
20
14
5
GV1-4X6
G1/4"
6
12
7
14.5
17
4
GV1-4X8
G1/4"
8
14
7
16
17
6
WV1-8X8
G1/8"
8
14
5
6.5
20
23.5
8
14
14
WV1-4X6
G1/4"
6
12
7
8
21
23.5
8
17
18
WV1-4X8
G1/4"
8
14
7
8
21
25.5
8
17
18
►►WV SERIES - ANGLED FITTINGS- QUICK CONNECT STYLE
Cost reduction through quick
assembly and disassembly
Order no.
Fixing thread
Outside-Ø for hose [mm]
Dimension D1 [mm]
Dimension d3 [mm]
Dimension i [mm]
Dimension L1 [mm]
Dimension L2 [mm]
Dimension L3 [mm]
S [mm]
S4 [mm]
WVM5
WV1-8X4
M5
G1/8"
4
4
8
10
2
5
4
6.5
14
20
17
20.5
5.3
8
8
14
9
14
WV1-8X6
G1/8"
6
12
5
6.5
20
21.5
8
14
14
Series SD / GV / WV / Accesories
Angled and swivel-mounted 9
131
ACCESORIES
SERIES ZUB
►►SEAL
Material: polyamide
D1
D2
B
To 90°C
Order no.
Dimension B [mm]
Dimension D1 [mm]
Dimension D2 [mm]
ZUB0034
1
8
5.1
ZUB0035
1.5
13.8
10.3
ZUB0036
1.5
17
13.5
►►AIR CONNECTION
To create compact ejector blocks
Central compressed air feed
Series ZUB / Accesories
Order no.
G1
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Dimension D1 [mm]
Dimension E [mm]
Dimension F [mm]
Dimension H [mm]
Dimension I [mm]
Dimension L [mm]
No. of outlets [Pice]
Weight [g]
compatible with
9
132
ZUB0007
G1/4"-IG
54
30
5
4.5
20
20
34
5
64
2
180
2xKE15
ZUB0008
G1/4"-IG
96
30
5
4.5
20
20
34
5
106
4
281
4xKE15
ZUB0010
G1/2"-IG
62
38
8
7
34
ZUB0011
G1/2"-IG
108
38
8
7
34
49.5
7
78
2
375
2xKE25
49.5
7
124
4
595
4xKE25
►►COVER PLATE
To close connections not used
by ejectors
Order no.
G1
Dimension A [mm]
Dimension B [mm]
Dimension C [mm]
Dimension H [mm]
Dimension L [mm]
compatible with
ZUB0009
M3
14
20
20
6
26
ZUB0007-ZUB0008
ZUB0012
M4
14
22
30
8
38
ZUB0010-ZUB0011
►►CLAMPING TONGS ZUB0033
Clamping tongs with side cutters for use where space is limited
Series ZUB / Accesories
Suitable for ear clamps in OV, SFO and SF suction cup Series
9
133
USAGE NOTE
GENERAL
The contents of this catalog are not legally binding and are intended solely for informational purposes. Any final agreement
will be in the form of a written order confirmation from ZIMMER GMBH, which occurs only subject to the respective current
General Terms and Conditions of Sale and Delivery of ZIMMER GMBH. These can be found online at www.zimmer-group.
com.
All of the products listed in this catalog are designed for their intended use, e.g. machines for automation. The recognized
technical regulations for safety and professional work must be followed for use and installation.
Furthermore, the respective laws, guidelines from TÜV, guidelines from the respective trade association and VDE stipulations
shall apply.
The technical data listed in this catalog must be observed by the user. The conditions of use may not fall below or exceed
the specified data. If information is missing, it cannot be assumed that there are no upper or lower limits or no limitations for
specific use cases. Consultation is required in these cases.
Disposal is not included in the price, which would have to be taken into account accordingly in the event of return to or disposal by ZIMMER GMBH.
TECHNICAL DATA AND FIGURES
The technical data and figures have been compiled with great care and to the best of our knowledge. We cannot guarantee
that the information is up to date, correct or complete.
The specifications and information — such as figures, drawings, descriptions, dimensions, weights, materials, technical and
other performance data and the described products and services — contained in general product descriptions, ZIMMER
GMBH catalogs, brochures and price lists in any form are subject to change and may be modified or updated at any time
without prior notification. They are binding only to the extent expressly specified in a contract or order confirmation. Slight deviations from such descriptive product information shall be considered approved and shall not affect fulfillment of agreements
insofar as they are reasonable for the customer.
LIABILITY
Products from Zimmer Group are subject to the German Product Liability Act. This catalog does not contain any guarantees,
assurances of quality or procurement agreements for the products it depicts, neither expressly nor implied, including for the
availability of products. Advertising statements relating to quality features, properties or applications for the products are not
legally binding.
To the extent permitted by law, ZIMMER GMBH is exempt from any liability for direct or indirect damage, subsequent damage
and requests of any kind or on any legal basis resulting from the use of information contained in this catalogue.
TRADEMARK, COPYRIGHT AND REPRODUCTION
The depiction of commercial property rights in this catalog — such as brands, logos, registered trademarks or patents — does
not include the granting of licenses or use rights. Their use is not permitted without the expressed written agreement of ZIMMER GMBH. All contents of this catalog are the intellectual property of ZIMMER GMBH. For the purposes of copyright, any
unlawful use of intellectual property, including excerpts, is prohibited. Reprinting, copying or translating (including in the form
of excerpts) are permitted only with the prior written consent of ZIMMER GMBH.
STANDARDS
Zimmer Group has a quality management system certified in accordance with ISO 9001:2008. Zimmer Group has an environmental management system certified in accordance with ISO 14001:2004.
134
USAGE NOTE
INDIVIDUAL
DECLARATION OF INCORPORATION IN TERMS OF THE EC DIRECTIVE 2006/42/EC ON MACHINERY (ANNEX II 1 B)
We hereby declare that our elements meet the following basic requirements of the Machinery Directive 2006/42/EC as an
incomplete machine
No.1.1.2., No.1.1.3., No.1.1.5., No.1.3.2, No. 1.3.4, No. 1.3.7, No.1.5.3, No.1.5.4, No.1.5.8., No.1.6.4, No.1.7.1, No.1.7.3,
No.1.7.4.
We also declare that the specific technical documents were produced in accordance with Annex VII Part B of this Directive.
We undertake to provide the market supervisory bodies with electronic versions of the incomplete machine‘s special documents via our documentation department should they have reason to request them.
The incomplete machine may only be commissioned if the machine or system in which the incomplete machine is to be
installed has been determined to satisfy the conditions of the Machinery Directive 2006/42/EC and the EC Declaration of
Conformity has been produced in accordance with Annex II A.
135
136
137
138
The contents and data correspond to the status as of printing. Edition 05/2016.
This catalog was created with great care and all information has been checked for accuracy. However, we assume no liability for incorrect or incomplete information. Zimmer Group
reserves the right to technical changes and improvements through constant ongoing development of products and services. All text, images, depictions and illustrations in this catalog
are the property of Zimmer Group and protected by copyright. Any duplicating, editing, changing, translating, filming, processing or saving in electronic systems is prohibited without the
consent of Zimmer Group.

Handling- technology 3

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