Cold Storage Wall and Roof Systems Brochure

Transcription

Cold Storage Wall and Roof Systems Brochure
I n s u l a t e d Pa n e l s
I N S U L AT E D
M E TA L
W A L L
&
R O O F
SYSTEMS
Cold Storage & Temperature
Controlled Environments
Insulated Metal Wall & Roof Panel Systems
I N S U L AT E D PA N E L S
Temperature Controlled Supply Chain Solutions
Kingspan’s insulated panel systems are ideally suited for thermally controlled environments such
as cold storage freezers and coolers, food processing and packing facilities. Equally, Kingspan
insulated panel systems can be applied to atmospheric controlled environments where in all
cases, high cost finished product protection and hygienic control is of utmost importance.
The diverse product line offers a highly efficient perimeter for temperature extremes from blast
freezers as cold as -50ºF (-46ºC) to pharmaceutical stability rooms up to 180ºF (82ºC); due to
the high insulation characteristics of the product.
Kingspan’s insulated panel joint design allows for strict hygienic control. When constructed,
insulated panels provide a sealed monolithic structure, well suited to minimizing particulate
accumulation. All panel surfaces are washable, preventing bacteria and mold growth and
considered hygiene safe. The tight fitting panel joints offer superior airtightness, preventing
thermal bridging and condensation.
Kingspan’s cold storage supply chain solutions include the manufacture of both Kingspan
Insulated Panels and Hercules Insulated Doors, a product line developed specifically for the
needs of thermally controlled environments. Hercules Insulated Doors have a proven track
record of very high utilization rates and low energy consumption. A variety of door styles
and options are available for specific applications. Kingspan Insulated Panels and Hercules
Insulated Doors are USDA (United States Department of Agriculture) and CFIP (Canadian Food
Inspection Agency) accepted.
Kingspan can offer a complete solution for any thermally controlled
envelope clientele from processing to warehousing.
Contact our Technical Services Department or trained
sales staff with your specific building envelope requirements.
Follow Kingspan on:
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Kingspan’s
single component
systems are
USDA and CFIA
accepted
Products at a Glance
4
Performance Benefits
6
Sustainable Solutions
8
High Performance Color
Coatings and Liners
10
Wall Systems
200 Inverted Rib
300 Minor Rib
300 Azteco
KS42 Shadowline
KS45 Shadowline
KS42 MF™
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13
13
14
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15
Roof Systems
KingZip™
100 Membrane
900 High Rib
Testing and Services
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17
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Construction Details
300 Series Engaged Panel Joint
Intermediate Support
Base with Insulated Slab
Partition Base on Top of Curb
Base with Partition Curbs
Outside Corner Flush Trim
Inside Corner Flush Trim
Partition to Exterior Wall
Rake with Membrane Roof
Wall to Ceiling Intersection
Ceiling Tee
Hercules® Insulated Doors
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21
22
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24
25
26
27
28
29
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P R O D U C T S AT A G L A N C E
Wall and Roof Systems
Wall (Polyisocyanurate Core) Manufactured in the United States
200 Inverted Rib
300 Minor Rib
300 Azteco
Roof (Polyisocyanurate Core) Manufactured in the United States
900 High Rib
100 Series
Membrane
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KingZip™ Insulated
Standing Seam
Wall (Polyisocyanurate Core) Manufactured in Canada
KS42 Shadowline
KS45 Shadowline
Wall (Mineral Wool Core) Manufactured in Canada
* Available in MF™ QT Acoustical Panel.
KS42 MF™
Through Fastener*
(Interior & Exterior)
KS42 MF™
Hidden Fastener*
(Interior & Exterior)
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PERFORMANCE BENEFITS
Performance Benefits
Kingspan insulated panels are suitable for use
within temperature controlled hygienic
environments – where performance is critical.
Precise Thermal Control
Ideally suited for environments where precise temperature is required, panels available in 2” to 6”
thickness allow control specific operating temperatures from -40ºF( -40ºC) to 104ºF (40ºC).
Superior Hygiene and High Performance Coatings and Liners
Kingspan panels range of profiles and coating, accepted by CFIA and USDA resist moisture ingress and
eliminate any risk of toxic mould or bacterial growth. The insulated panel features a tight-fitting tongue and
groove interlocking joint which eliminates the build up of bacterial growth.
Panel surfaces are washable, allowing strict hygienic control.
High R-Value
Kingspan insulated panels’ insulating cores provide superior thermal performance with tested R-values of up to 49.
Most importantly, the insulation is exterior of the building structure providing the best possible thermal envelope by
reducing thermal bridging typical of cavity insulation systems. In addition, the panels feature excellent foam-to-foam
contact, which provides an unbroken thermal shield against heat transfer.
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Superior Airtightness and Weathertightness
One of the biggest sources of building heat loss (or heat gain) is due to air leakage i.e. – ‘leaky buildings’.
Kingspan insulated panels are rigorously tested to ensure that they remain both air and weathertight over
the life of the building.
Faster Build
Kingspan insulated wall and roof panels provide the exterior weather barrier,
high efficiency insulation core and an integral vapor barrier. This reduces multiple
labor steps required with other envelope systems down to a single operation.
The internal walls are self supporting and do not require any additional framing.
Kingspan insulated panels are available in a variety of cover widths with lengths
of up to 52’, making on-site handling and positioning easier while increasing
installation productivity.
Kingspan’s single
component systems
can increase
speed of build by
up to 50%
compared to traditional
multi-part systems
Warranties
Kingspan insulated metal roof and wall panels have been used on every continent in the world under extreme
climatic conditions and are manufactured from the highest quality materials, using state of the art production
equipment to rigorous quality control standards, ensuring long-term reliability and service life.
Contact Kingspan for more information regarding our optional warranty programs.
www.kingspanpanels.us | www.kingspanpanels.ca
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S U S TA I N A B L E S O L U T I O N S
Sustainable Solutions
The easiest, fastest and most cost-effective strategy
to reduce energy demand and construction costs
is to utilize the high thermal performance and
superior airtightness benefits of Kingspan
insulated wall and roof systems.
Energy cost savings
Kingspan insulated panels offer superior thermal performance of high R-value, superior airtightness and low thermal
bridging. Building energy modeling has shown that Kingspan’s insulated wall and roof panels can yield as much as a
30% reduction in a building’s energy use. This reduction is a significant step toward the development of practical
net-zero energy buildings.
Carbon Emission Reduction
Kingspan insulated panels are superior thermal and airtight systems that reduce a building’s operational energy
demand (primarily heating and cooling), and as a result, it’s carbon footprint.
Energy
& Atmosphere
Contributions to LEED
®
Kingspan is committed to supporting green rating systems
Innovation
such as LEED® and Green Globes. Specification of effective
In Design
systems and materials is key to achieving these certifications.
With this in mind, Kingspan provides a LEED® credits guide to
assist the building team on how insulated metal panels contribute
to overall building performance and ratings criteria.
Materials
& Resources
Visit www.kingspanpanels.us/sustainability/leedinformation
to download Kingspan’s LEED® statement for project submittals.
Indoor
Environmental
Quality
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Sustainable
Sites
Early planning of the building envelope makes sense.
Incorporating superior airtightness and moisture control, as well as high R-value, is a critical first step to achieving an energy
efficient LEED® certified and net-zero energy building.
Kingspan, global leaders of insulated panels, gives you that, and more. Kingspan’s single component system can reduce on-site
installation time by up to 50% compared to traditional multi part site assembled built-up systems, and is suitable for new and
retrofit applications across the cold storage and temperature controlled environment sectors.
Where do you start? With the EnvelopeFirst™.
The new frontier of building design is known as ‘Net-Zero energy’. Simply stated, this is the ability of a building to be
‘energy neutral’, that is, the building produces enough of its own power so that it does not consume power from the grid.
A critical element in achieving this standard is energy conservation and efficiency.
The Path to NetZero™ app is a unique tool for the building industry that will
simulate the process of achieving high performance and net-zero energy
buildings. Experts report on modeling results that evaluate energy savings and
the impact of using IMPs. This tool is accessible through interactive mobile
applications available on the web as well as via free apps for the iPad, iPhone,
iPod Touch and Android mobile devices.
Visit pathtonetzero.com for more information.
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COLOR RANGE
High Performance Color
Coatings and Liners
Kingspan offers a spectrum of colors all featuring high performance
coatings that provide long-life protection, color and gloss retention.
Kingspan Coating System Options
Kingspan offers a variety of performance coatings for the interior / exterior sheet of an insulated cold store panel and
should be selected according to the internal environment. The standard substrate for these products is AZ 50 Aluminum
Zinc, or Galvalume® hot-dip zinc coated steel to a zinc coating of 0.9 oz/sqft ( 275 g/m2) including both surfaces.
Exterior / Interior Facing Options
Modified Polyester (MP)
(standard for interior facing, optional for exterior facing)
A high-performance 2-coat system with cost effective
resistance to environmental weathering, offering remarkable
color, gloss retention, and chalk resistance. A 1.0 mil total
coating made up of 0.2 mil primer and 0.8 mil top coat USDA,
CFIA approved for food contact areas.
Weather X
Siliconized Modified Polyester (SMP)
Solid Fluropon® PVDF Colors – Kynar 500® / Hylar 5000
Fluropon coatings are durable polyvinyldene coating system
containing 70% Kynar or Hylar resins, ceramic and other
inorganic pigments. This system provides a powerful chemical
bond, superior resistance to ultraviolet radiation resulting in
exceptional color retention, resistance to chalking and
chemical degradation.
Epoxy Primer
A 0.2 mil primer only finish for concealed areas or ready to
receive site applied top coat.
WEATHER X coating systems utilize
only ceramic and inorganic
pigments offering superior color
stability, chalk and fade resistance
as well as gloss retention.
Plastisol
A 4.0 mil total coating made up
of 0.2 mil primer and 3.8 mil
top coat of vinyl Plastisol, USDA
and CFIA approved for food
contact areas.
0.8 mil
color coat
0.2 mil primer
Substrate
3.8 mil
top coat
0.2 mil primer
Substrate
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Standard Colors
MP (Modified Polyester)
Imperial White
Fluoropolymer
A premium fluoropolymer 2-coat
system with excellent resistance to
environmental weathering, offering
long-term performance, powerful
chemical bonding, flexibility,
and outstanding resistance to
ultraviolet radiation. A 1.0 mil total
coating made up of 0.2 mil primer
and 0.8 mil 70% Kynar 500® color
top coat. USDA approved in
“Regal White” color.
SR:0.62 E:0.86 SRI:74
SMP (Siliconized Modified Polyester)
Driftwood
Sandstone
Surrey Beige
SR:0.45 E:0.86 SRI:50
SR:0.61 E:0.85 SRI:72
SR:0.48 E:0.86 SRI:54
0.8 mil
color coat
0.2 mil primer
Solid Fluropon® PVDF Colors – Kynar 500® / Hylar 5000
Substrate
Panel Interior
Standard is 1.0 mil. Valspar® Dynapon® (MP), USDA
accepted and suited for most wash down environments.
For heavy wash down areas, plastisol (PVC) or stainless
steel is available.
Warranties
Regal White
Ascot White
Bone White
SR:0.70 E:0.86 SRI:85
SR:0.69 E:0.85 SRI:83
SR:0.69 E:0.84 SRI:83
Driftwood
Sandstone
Surrey Beige
SR:0.45 E:0.86 SRI:50
SR:0.61 E:0.85 SRI:72
SR:0.48 E:0.86 SRI:54
Kingspan and their suppliers provide coating warranties
for up to 20 years.
Colors shown are for illustration purposes only. Metal samples are available upon request.
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PRODUCT RANGE
200 Inverted Rib*
The “inverted rib” profile of the 200 series panel is a highly
attractive complement to pre-engineered building systems.
The 200 profile is also the panel of choice for high R-value
exterior wall freezer / cooler applications.
The interior face features a minor rib profile that provides a clean,
flat appearance and is easily washable.
Panel Thickness:
2”
R-Value by ASTM C518: 16
21/2” 3”
4”
5”
6”
20
33
41
49
25
Panel Width:
42” (1,067 mm)
Panel Length:
10’-0” – 48’-0”
*Manufactured in Deland Fl, and Modesto, CA.
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Exterior Face:
26, 24, 22 Ga. Inverted Rib profiled
AZ 50 Aluminum Zinc pre-painted steel.
Interior Face:
26, 24, 22 Ga. Minor Rib profiled
AZ 50 Aluminum Zinc pre-painted steel.
Joint Configuration:
Interlocking tongue and groove.
300 Minor Rib*
300 series panels are
used for interior walls,
partitions and
suspended ceilings in
cooler / freezer
applications.
Both interior and
exterior facings feature
the same minor rib
profile that provides a
clean flat appearance.
Optional stainless steel
liner available
Panel Thickness:
2”
R-Value by ASTM C518: 16
21/2” 3”
4”
5”
6”
20
33
41
49
25
Panel Width:
42” (1,067 mm)
Panel Length:
10’-0” – 48’-0”
Exterior Face:
26, 24, 22 Ga. Minor Rib profiled
AZ 50 Aluminum Zinc pre-painted steel.
Interior Face:
26, 24, 22 Ga. Minor Rib profiled
AZ 50 Aluminum Zinc pre-painted steel.
Joint Configuration:
Interlocking tongue and groove.
300 A Azteco Embossed*
®
300 A exterior wall
panels with bold,
Azteco embossing
provide the look of
masonry stucco for the
cost of a metal panel.
The flush profile is flat
with no striations or
ribbing. It is designed
with a 42” width for
optimum erection
efficiency.
The interior face features a minor rib profile
that provides a clean, flat appearance and
is easily washable.
Panel Thickness:
2”
R-Value by ASTM C518: 16
21/2” 3” 4”
5”
6”
20
41
49
25
33
Panel Width:
42” (1,067 mm)
Panel Length:
10’-0” – 48’-0”
Exterior Face:
26, 24, 22 Ga. Azteco® profiled
AZ 50 Aluminum Zinc pre-painted steel.
Interior Face:
26, 24, 22 Ga. Minor Rib profiled
AZ 50 Aluminum Zinc pre-painted steel.
Joint Configuration:
Interlocking tongue and groove.
*Manufactured in Deland Fl, and Modesto, CA.
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PRODUCT RANGE
†
KS42 Shadowline
KS42 Shadowline is a
factory assembled
wall system for
exterior applications
and delivers an
attractive and
affordable panel
choice.
Cover Widths:
24” 30” 36” 42”
Exterior Face:
26, 24, 22 Ga. Shadowline profiled
AZ 50 Aluminum Zinc pre-painted steel.
Interior Face:
26 Ga. Shadowline profiled AZ 50
Aluminum Zinc pre-painted steel.
Joint Configuration:
Tongue and groove interlocking
rainscreen joint.
R-Value by ASTM C518: 7.5 per inch.
Panel Thickness:
2”
Panel Lengths:
8’-0” – 52’-0”
Reveals:
Standard 1/8” vertical application
Standard 3/8” horizontal application
21/2” 3”
4”
5”
6”
†
KS45 Shadowline
KS45 Shadowline
is a premium
engineered wall /
ceiling system for
interior applications.
Designed to meet
today’s high
performance
standards in a wide
variety of
environments.
Panel Thickness:
23/4” 4”
5”
Exterior Face:
26 Ga. Shadowline profiled AZ 50
Aluminum Zinc pre-painted steel.
Interior Face:
26 Ga. Shadowline profiled AZ 50
Aluminum Zinc pre-painted steel.
Joint Configuration:
Double tongue and groove
interlocking joint.
R-Value by ASTM C518: 7.5 per inch.
Panel Width:
45”
Panel Lengths:
8’-0” – 52’-0”
Reveals:
Standard 1/8” vertical application.
†Manufactured in Caledon, ON and Langley, BC.
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KS42 MF™**
Kingspan MF™
insulated panels are
made from a mineral
wool core bonded
with metal facings,
suitable for fire rated
wall applications.
Available with a
unique hidden
fastener for
increased aesthetic
appeal.
Product code KS42MF
Multiple applications*:
■
■
■
■
■
fire rated interior partitions
demountable partition walls
exterior rated wall cladding
demising walls
boundary walls
Through
Fastener
Hidden
Fastener
Kingspan MF™ QT
acoustical panel is
used in applications
requiring sound
reduction. Exterior
profile depends on
application of the
panel (contact
Kingspan for available
options), interior
sound absorbing side
is flat and perforated.
Product code KS42MFQT
Through
Fastener
Panel Thickness*:
4”
6”
8”
Interior Face (MF™):
R-Value by ASTM C518: 3.6 per inch
Panel Width:
42”
Panel Lengths:
6’-0” – 40’-0”
Reveals:
Standard 1/8” vertical and horizontal
application.
Exterior Face:
24 or 22 Ga. Shadowline, Micro-Rib or
V-Groove profiled AZ 50 Aluminum Zinc
pre-painted steel.
Hidden
Fastener
26 or 24 Ga. Shadowline profiled
AZ 50 Aluminum Zinc pre-painted steel.
Interior Face (MF™ QT): 24 Ga. perforated AZ 50 Aluminum Zinc
pre-painted steel.
Joint Configuration
(Hidden Fastener):
Double tongue and groove interlocking
rainscreen joint with a hidden fastener.
*Contact Kingspan Technical Services for specific project recommendations / limitations. **Manufactured in Langley, BC.
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PRODUCT RANGE
KingZip™ Insulated Standing Seam*
The KingZip™ panel combines the performance advantages of a
standing seam roof with the insulation advantages of an
insulated metal panel. The KingZip™ panel is
designed for use on commercial / industrial and
temperature controlled / cold storage buildings
for new and re-roof applications. Consult technical
services for use on freezer applications.
Design Features
■ Mechanically seamed sidelap provides unsurpassed
weather-tightness at slopes as low as .25:12
■
■
■
Hidden clip fastening eliminates need for through
fasteners (except at eaves, endlaps and rakes)
42” width allows fast installation
Interior liner provides bright, reflective, washable surface
to help reduce lighting requirements
Panel Thickness:
2”
3”
4”
5”
6”
R-Value by ASTM C1363: 15
24
33
41
48
Panel Width:
42” (1,067 mm)
Panel Lengths:
8’-0” – 52’-0”
*Manufactured in Deland Fl, and Modesto, CA.
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Also available…
Powerpanel, a high performance
insulated metal roof panel
system with solar PV.
Exterior Face:
26, 24, 22 Ga. Minor Rib profiled
AZ 50 Aluminum Zinc pre-painted steel.
Interior Face:
26, 24, 22 Ga. Minor Rib profiled
AZ 50 Aluminum Zinc pre-painted steel.
Joint Configuration:
Mechanically seamed 2” nominal
sidelap.
100 Series Membrane*
100
series
panels
provide a
complete, one piece
insulated, weather-tight roofing
system. The exterior surface utilizes a ‘Class A’
34 mil white membrane which is factory adhered to
a 26 gauge steel substrate. The interior surface
features a pre-finished 26 gauge painted interior
surface perfectly suited for interior ceilings.
The unique exterior membrane allows use of the
panel on very low slope roofs, and is ideal for
pre-engineered structures as well as cold
storage applications.
Panel Thickness:
2”
R-Value by ASTM C518: 16
2.5” 3” 4”
5”
6”
20
41
49
25
33
Panel Width:
42” (1,067 mm)
Panel Lengths:
10’-0” – 40’-0”
Exterior Face:
26 Ga. stucco profiled AZ 50 Aluminum
Zinc pre-painted Steel with factory
applied 34 mil membrane.
Interior Face:
26, 24, 22 Ga. Minor Rib profiled
AZ 50 Aluminum Zinc pre-painted Steel.
Joint Configuration:
Interlocking tongue and groove.
900 High Rib*
900
series
roof panels
are the ultimate in
high R-value systems,
making them the panel of choice
where energy efficient, lightweight,
low maintenance roofs are required.
The installation process saves labor by providing
the exterior weather barrier, insulation and interior
all in one step. The 900 panel is designed for use
on commercial / industrial and cooler buildings for
new and re-roof applications.
Panel Thickness:
2”
R-Value by ASTM C518: 16
2.5” 3”
4” 5”
6”**
20
33
49
25
41
Panel Width:
39 3/8” (1,000 mm), 40” (1,016 mm)
Panel Lengths:
10’-0” – 48’-0”
Exterior Face:
26, 24, 22 Ga. High Rib profiled
AZ 50 Aluminum Zinc pre-painted steel.
Interior Face:
26, 24, 22 Ga. V-Groove profiled
AZ 50 Aluminum Zinc pre-painted steel.
Joint Configuration:
Overlapping rib.
*Manufactured in Deland Fl, and Modesto, CA. **Manufactured in Modesto, CA.
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TESTING AND SERVICES
Testing and Approvals
Performance Requirements and Product Listings:
Kingspan insulated panels meet specific building envelope performance criteria and requirements
stipulated by US and Canadian building codes. Panels are tested in accordance with UL, ULC,
FM and ASTM approval standards, testing methods and procedures. Kingspan insulated panels
are listed by FM Global and Warnock Hersey.
Test
Procedure
Description
Fire
FM-4880
Class 1 classification rating of insulated wall or wall and roof / ceiling
panels, interior finish materials or coatings, and exterior wall systems
to unlimited height without sprinkler protection
ASTM E84
Flame spread <25, smoke developed <450
CAN / ULC-S101
Standard Methods of Fire Endurance Tests of Building
Construction and Materials
CAN / ULC-S102
Standard Method of Test for Surface Building Characteristics of
Building Materials and Assemblies
ULC / ORD-C376
Fire growth of foamed plastic insulated building panels
in a full scale room configuration
CAN / ULC-S126
Standard method of test for fire spread under
roof deck assemblies
CAN / ULC-S134
Standard method of fire test of exterior wall assemblies
UBC 26-4 / NFPA 285
Intermediate multi-story fire test
NFPA 259
Test method for potential heat of building materials
NFPA 268
Standard test method for determining ignitability of exterior wall
assemblies using a radiant heat energy source
NFPA 286 (UBC 26-3)
Enclosed Room Corner Test
ASTM E283
Air leakage <0.001 CFM / sqft
ASTM E331
No uncontrolled water penetration
AAMA 501-94
Panel wall assembly meets air and water tightness criteria
FM-4881
Class 1 exterior wall systems
FM-4471
Class 1 panel roofs
ASTM E72
Standard test methods of conducting strength tests of panels
for building construction
Fatigue Tests
Cyclic test to positive and
negative wind loading to
± L / 180 deflection
The panels exceeded 2 million alternate
cycles without failure or damage
Bond Strength
ASTM D1623
Panels tested for tensile bond strength of the metal
to foam interference
Weather & Vapor Barrier
Structural
Contact for specific product applicability.
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Kingspan Service
Technical Service
Kingspan provides a comprehensive technical
advisory service to assist architects, specifiers and
installation contractors with building design, product application
and site work installation training and challenges.
Customer Service
Our dedicated team provides focused customer service for all pre
and post-order administration, delivery scheduling, and installer
support, ensuring a seamless coordinated customer experience.
Marketing Support
Our marketing team aims to provide a fast turnaround on
standard sample and literature requests, eliminating delays with
planning and client approval of material, so that your project
begins on time.
Additional marketing support is provided through the use of project case studies.
Field Service Support
Kingspan’s Field Service Engineering Team offer customers free contractor
training on the installation of new and existing products, site inspection services
as well as advice on mechanical handling solutions.
Sales Team
Our regionally based sales team can provide assistance on any project
from the design stage through to site installation.
Find your local sales rep on our website.
US – www.kingspanpanels.us/findasalesrep
Canada – www.kingspanpanels.ca/findasalesrep
Email us:
Technical Services:
[email protected]
Installation:
[email protected]
Marketing:
[email protected]
Samples:
[email protected]
Follow Kingspan on:
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C O N S T R U C T I O N D E TA I L S
300 Series Joint Detail
300 Series Engaged Panel Joint
Horizontal support
Optional butyl (recommended for washdown applications)
Cold side
Warm side
Continuous butyl sealant (at warm side joint)
1/4”
– 14 hex head fasteners
14 ga. galvanized hidden clip (1 per panel, per support)
Wall panel installation direction
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200/300 Series Support Detail
Intermediate Support
Exterior of building
Interior of building
Continuous butyl sealant at warm side panel joint
Optional butyl (recommended for washdown applications)
200 Series wall panel
1/4”
– 14 hex head fasteners
14 ga. galvanized hidden clip (1 per panel, per support)
Warm side
Cold side
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C O N S T R U C T I O N D E TA I L S
200/300 Series Base Details
Base with Insulated Slab
200 Series wall panel
Sealant (optional – not by Kingspan)
Optional butyl
Continuous butyl sealant
Slip sheet to protect panels (not by Kingspan)
Floor insulation (not by Kingspan)
F.I.P. insulation (not by Kingspan)
Field cut thermal break
Vapor barrier (not by Kingspan)
Base trim
Pourable sealant
1/4”
– 14” stitch tek
Base channel (not by Kingspan)
Continuous heavy bead of butyl sealant
Fastener to concrete (not by Kingspan)
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Partition Base on Top of Curb
Base Partition with Curbs
Warm side
300 Series wall panel
Continuous butyl
sealant at warm
side panel joint
3/4”
phil. pan head
Min. 16 ga.
galvanized
base channel
Fastener to
concrete (not
by Kingspan)
Optional butyl
(recommended
for washdown
applications)
Sealant (optional –
not by Kingspan)
Butyl sealant
300 Series wall panel
Optional butyl (recommended
for washdown applications)
Continuous butyl sealant at
warm side panel joint
Sealant (optional –
not by Kingspan)
Vapor barrier (not by Kingspan)
Butyl sealant with
marriage bead
3/4” phil.
pan head
Butyl
sealant
Cold side
Slip sheet to protect panels
(not by Kingspan)
Abuse curb (not by
Kingspan – can be
poured after panel
installation)
Min. 16 ga.
galvanized
base
channel
Fastener
to concrete
(not by
Kingspan)
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C O N S T R U C T I O N D E TA I L S
200/300 Series Corner Details
Outside Corner Flush Trim
Outside corner trim
Inside corner trim
3/4”
Self-adhering vapor barrier
(at warm side – not by Kingspan)
Field cut thermal break
Min. 1/4” gap for F.I.P. insulation
F.I.P. insulation (not by Kingspan)
1/4”
– 14 low profile through fastener
Pop rivet
Optional butyl (recommended for washdown applications)
200 Series wall panel
Horizontal Supports
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phil. pan head
200 Series wall panel
Inside Corner Flush Trim
Cold side
Horizontal Supports
3/4”
phil. pan head
Optional butyl
(recommended for washdown applications)
Outside corner trim
Field cut thermal break
F.I.P. insulation (not by Kingspan)
Min. 1/4” gap for F.I.P. insulation
200 Series wall panel
Inside corner trim
Warm side
200 Series wall panel
1/4”
– 14 low profile through fastener
Self-adhering vapor barrier
(at warm side – not by Kingspan)
Horizontal support
Pop rivet
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25
C O N S T R U C T I O N D E TA I L S
200/300 Series Partition Detail
Partition to Exterior Wall
Interior warm side
200 Series wall panel
3/4”
phil. pan head
Self-adhering vapor barrier (not by Kingspan)
F.I.P. insulation (not by Kingspan)
Field cut thermal break
Inside corner trim
Field fill with insulation
(not by Kingspan)
300 Series wall panel
Interior partition
Optional butyl at wash down
Inside corner trim
Structural support
Expansion fastener (to be located on opposite
side of thermal cut from panels leading edge)
3/4”
Interior cold side
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phil. pan head
Girt
Field notch panels
at girt locations
Cap trim (not by Kingspan
200/300 Series Rake Detail
Rake with Membrane Roof
Roof membrane (not by Kingspan)
Insulation and roof underlayment (not by Kingspan)
Galvanized cap flashing (not by Kingspan)
Roof membrane system attachment (not by Kingspan)
Continuous heavy bead butyl sealant with
marriage bead to exterior panel joint
Rake trim, fasteners, sealant and weather
tightness (not by Kingspan)
Sealant to membrane (not by Kingspan)
200 series panel closure set in butyl sealant
with marriage bead to panel joint
F.I.P. insulation (not by Kingspan)
Field cut thermal break
1/4”
Sheeting or rake angle required (not by Kingspan)
– 14 through fasteners
14 ga. galvanized hidden clip (1 per panel, per support)
200 series panel
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27
C O N S T R U C T I O N D E TA I L S
200/300 Series Ceiling Details
Wall to Ceiling Intersection
AA Cross Section
(section view)
#10 x 13/8” fastener
at every panel joint
both sides of panel
300 Series ceiling panel
Ceiling
Support angle
Expansion fastener
Field cut thermal break
300 Series wall panel
Butyl sealant
Wall
Compressible insulation (not by Kingspan)
Butyl sealant
#10 x 13/8” tek 1 fastener at every panel joint
(see detail above)
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Ceiling Tee
Insulate hanger rods as required (not by Kingspan)
3/8”
Hex nut and lock washer
galvanized hanger all-thread rod (spaced no
greater than 6’-0” O.C.) (not by Kingspan)
Transition flashing
3/4”
4” x 4” x 14 ga. plate washer
Self-adhering vapor barrier (not by Kingspan)
phil. pan head
300 Series ceiling panel
300 Series ceiling panel
Ceiling
Ceiling
4” x 3” x 3/16” extruded aluminum ceiling tee
(white powder coat finish)
Fill 1/2” gap between panel with F.I.P. insulation
(not by Kingspan)
3/8”
3/8”
ø eye coupler nut
ø x 1 1/2” bolt with (3) 3/8” washers
and (1) lock-nut per bolt
3/4”
phil. pan head
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29
HERCULES® DOORS
Hercules Insulated Doors
®
Hercules, manufactured by Kingspan, specialize in custom designed door
products for cold storage, controlled environment, food and beverage
processing / distribution and pharmaceutical industries.
In addition, Hercules offers speciality doors designed for custom applications such as: pneumatic doors for gas tight
applications, banana room doors and controlled atmosphere doors.
Features & Benefits:
Manual and electric operation
Heavy duty construction
Energy efficient solution
Extensive warranty
No maintenance service contracts required
In-house parts service center
Optional high speed operators
For the complete cold storage building
envelope, use Kingspan Insulated Wall and
Roof panels along with Hercules® doors.
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Product range includes:
Infitting hinged door
Vertical lift door
Horizontal sliding door
Bi-parting horizontal sliding door
For more information on our complete range of Hercules insulated doors, email us at:
[email protected]
Bi-parting horizontal sliding door
Infitting hinged door
Vertical lift door
Horizontal sliding door
www.kingspanpanels.us | www.kingspanpanels.ca
31
Kingspan USA Deland, FL; 386-626-6789 Modesto, CA; 209-531-9091
Kingspan Canada Caledon, ON; 905-951-5600 Langley, BC; 604-607-1101
Email: [email protected]
www.kingspanpanels.us / www.kingspanpanels.ca
Follow Kingspan on:
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading.
Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.
Specifications subject to change without notice.