OSI Brochure - Oxygen Solutions Inc.

Maintenance Costs
A.4-Way Main Valve
Our patented 4-way ball valve
system requires maintenance after
2 years of continuous 24 hour
operation at a cost of $125* and
requires only 2 hours of maintenance time.
B.Blowers
With proper maintenance and oil
changes, blowers will require seals
after 3 years continuous operation.
C.Solenoid Valves
Require replacement kits after 3
years of continuous operation. This
is accomplished without removing
any piping.
D.Booster Compressors
At 50 psi, maintenance cost is
$600* per year, and at 90 psi,
$1200* per year per compressor.
E.Overall Costs
The overall maintenance cost of a
24 hour per day - 365 days a year
operating VSA generator is $1200*
per year for the 1/2 ton per day
VSA to $1800* per year for the 1
and 3 ton per day VSA.
Model OSI 500
Half ton per day
Flow Rate
250 lpm, 15 m3/hr, 530 ft3/hr, 1030 lbs/day
at 93% + 1%, 2% and standard conditions
Output pressures
5 psig without booster compressor
60 psig & 100 psig with booster compressor
Power Consumption
VSA 11.2 kw, Booster compressor 1.7 kw
Operating Cost
@ $0.10/kwh & 60 psig
Per 100 ft3 – $0.24 to $0.27*
Model OSI 1000
One ton per day
Flow Rate
500 lpm, 30 m3/hr, 1060 ft3/hr, 2060 lbs/day
at 93% + 1%, 2% and standard conditions
Output pressures
5 psig without booster compressor
60 psig & 100 psig with booster compressors
Power Consumption
VSA 18 kw, Booster compressor 3.4 kw
Operating Cost
@ $0.10/kwh & 60 psig
Per 100 ft3 – $0.20 to $0.24*
Model OSI 3000
3 ton per day
Flow Rate
1500 lpm, 90 m3/hr, 3180 ft3/hr, 6180 lbs/day
at 93% + 1%, 2% and standard conditions
Output pressures
5 psig without booster compressor
60 psig & 100 psig with booster compressors
Power Consumption
VSA 32 kw, Booster compressor 12 kw
Operating Cost
@ $0.10/kwh & 60 psig
Per 100 ft3 – $0.13 to $0.18*
Model OSI 5000
Five ton per day
Flow Rate
2500 lpm, 150 m3/hr, 53000 ft3/hr, 10300 lbs/day
at 93% + 1%, 2% and standard conditions
Output pressures
5 psig without booster compressor
60 psig & 100 psig with booster compressors
Power Consumption
VSA 50 kw, Booster compressor 18 kw
Operating Cost
@ $0.10/kwh & 60 psig
Per 100 ft3 – $0.12 to $0.17*
OXYGEN
The lowest cost per 100 ft3
for on-site oxygen production!
* All costs are stated in US $0.10 / kwh
Oxygen Solutions Inc.
17338-106A Avenue, Edmonton, Alberta, Canada T5S 1E6
Tel: 780.444.7666 Fax: 780.444.5799
www.osioxygen.com email: [email protected]
VSA OXYGEN GENERATORS
From 500 ft3 to 5000 ft3/hour (14 m3 to 141 m3/hour)
www.osioxygen.com
On-Board Diagnostics
and Monitoring
OSI - Saving you money
every day of operation!
All units are fitted with a Programmable Logic Controller (PLC) and a
Variable Frequency Drive (VFD) for
the main blower motor.
75% Turn Down Ratio Modulation
This feature gives the highest possible efficiency and also gives a linear
power demand on “Turn Down”.
Will turn down production automatically as the load
decreases - Saves on energy and maintenance costs!
Multiple Units with Load Control
Will turn units off-line and modulate to achieve the best
efficiency - Reduces energy consumption and operating costs!
The OSI 3000 - Three ton per day and OSI 5000 - Five ton
per day are packaged in 40 ft x 9 ft high-cube containers
and are fully operational.
When using 50% of the capacity
of the machine, only 50% of the
energy is required.
All maintenance information is
displayed on the monitor screen as
required for oil changes, filter and
seal replacements.
Oxygen
Solutions Inc.
Self contained units require only a power source and an oxygen discharge connection.
Units are temperature controlled and do not require additional support equipment.
OSI ENERGY COST FOR VSA OXYGEN GENERATORS AND BOOSTER COMPRESSORS
Model
pressure per short per 100
at
ton
cu ft
OSI 500
per cu.
meter
per lb
per kg
per
month
$ / mo. to purchase liquid O2/100 cu ft
at $0.60
at $1.00
at $1.50
at 5 psi
1/2 Ton/day at 60 psi
$57.60
$64.80
$0.24
$0.27
$0.08
$0.10
$0.03
$0.03
$0.06
$0.07
$864.00
$972.00
$2,160.00
$3,600.00
$5,400.00
OSI 1000 at 5 psi
$48.00
$57.60
$0.20
$0.24
$0.07
$0.08
$0.02
$0.03
$0.05
$0.06
$1,440.00
$4,320.00
$1,728.00
$7,200.00
$10,800.00
OSI 3000 at 5 psi
$31.20
$43.20
$0.13
$0.18
$0.05
$0.06
$0.02
$0.02
$0.04
$0.05
$2,808.00
$12,960.00
$3,888.00
$21,600.00
$32,400.00
OSI 5000 at 5 psi
$28.80
$40.80
$0.12
$0.17
$0.04
$0.06
$0.01
$0.02
$0.03
$0.04
$4,320.00
$21,600.00
$6,120.00
$36,000.00
$54,000.00
1 Ton/day
3 Ton/day
5 Ton/day
at 60 psi
at 60 psi
at 60 psi
Energy cost per unit at US 10¢ per kwh
All alarms and faults will appear
on the screen. These alarms and
faults can be remote monitored if
an internet or cell connection is
available. Alarms are sent by e-mail
and/or cell text message to designated recipients.
Sizes from 500 ft3 to 5000 ft3/hr - 14 m3 to 141 m3/hr
The touch screen will display all
operating conditions such as pressures and amperage draw for easy
monitoring of the VSA.
OSI Units in Operation
1. One Ton per Day - OSI 1000
Ozone production for odour
control at rendering plant
Operating since 2004 - 70,000
hours
2. Three Ton per Day - OSI 3000
Ozone production for odour control at
rendering plant
Operating since 2006 - 45,000 hours
3. Three Ton per Day - OSI 3000
Oxygenation for fish farm
Operating since 2008 - 35000 hours
4. Half Ton per Day - OSI 500
Government Fish Hatchery
Operating since 2006 - 45,000 hours