champ`speed2in1 - Bystronic glass

20.10.2011
16:37 Uhr
Seite 1
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Fully automatic
preprocessing system
Fast, flexible and precise preprocessing of automotive,
solar and appliance glass
Modular design with integrated loading,
cutting, breaking, grinding and drilling process
High degree of automation, short changeover
times
Individual preprocessing machines, short
cycle times and high productivity
Perfect edge processing technology, tight
repeat tolerances
Open control concept and sophisticated
programming software packages, easy
operation
Rigid, flexible design ensures long life time,
low maintenance cost
System reliability for 24 / 7 operation
Electric control
with energy recovery
of approx. 20 %
champ’speed
champ'speed_EN_FIN 09.11.qxp:Layout 1
Depending on the machine layout standard
overhead loading units or robots can be applied
Independently driven, precise overhead vacuum
carriages ensure a fast glass transfer resulting
in short cycle times
Direct, precise and fast glass transfer from shape
cutting to grinding results in minimal grinding
allowance and wheel wear
Travel distance adjustment through temperature
Precise cutting
Available design variants: one bridge (cutting and
breaking) and two bridges (auxiliary cutting /
shape cutting and breaking)
Dynamic, maintenance-free AC-servo-drives
combined with hardened and ground guide rails
guarantee highest shape accuracy
Individual cutting and breaking bridges provide
short cycle times
Superior cut and edge quality by intelligent
cutting pressure control. Sequential cutting
Polar, vibration-free, mineral cast grinding
Multipurpose, CN-controlled
drilling process of multiple holes
with chamfer
station
Wide range of applications, e.g. as an integrated
High dynamic, precision and maintenance-free
complete or stand alone solution, single or twin
direct drives of all CNC axis
unit
Turntable with direct drive with zero play,
Several holes of different diameters can be
no wear and no oil
drilled. Preprogrammed macros ensure the most
Automatic systems for height adjustment and
convenient drilling sequence
wear compensation of the grinding wheel
Rotatable central vacuum cup, driven by
Automized, fast grinding wheel and water spray
AC-servo
ring change and wheel dressing
Frequency driven spindles designed for high-
Coordinates of active vacuum cups indicated at
speed drilling process
operating panel for fast model change
Automatic dressing and calibration systems of
Brush units for powder removal
Efficient new cooling system that guarantees to
the drill bits
Edge deletion for coated windshield glass
provide dry glass throughout the process
Efficient drilling water cooling and evacuation
Dynamic primitive cutting machine speed’cut
New spindle design, application of two grinding
system
wheels
Exceptionally short tool change by quick-action
Automatic central lubrication system of main
clamping device for the drill bits
axis
Automatic central lubrication system of all axis
compensation
Peripheral equipment
pressure can be applied
Cutting speed automatically adapted to the
shape contour
quality
drilling
Precise, fast grinding for highest
standards in edge quality
operating software
High-speed loading and intelligent
glass transfer
Seite 2
grinding
16:38 Uhr
cutting and breaking
20.10.2011
transfer
champ'speed_EN_FIN 09.11.qxp:Layout 1
Architecture of operating software
Highest edge quality
Man Machine Communication (MMC) system
Bystronic glass provides automotive, solar and
with touch screen display
appliance glass processing machines for various
Easy and fast adjustment of the particular
market demands. Highest manufacturing and quality
machine
standards are guaranteed by the market leader.
All process parameters are assigned to the
Maximum productivity, highest output, strict
corresponding job file
tolerances of cm ≥ 1.67 ± 0.10 mm and perfect
Data transfer via USB port or network
edge processing technology ensure your overall
Hardware is designed to run without AC unit
competitiveness.
Flash drive
Process monitoring and quality
control in a matter of seconds
Grinding Quality Measure (GQM) test system
Economical breaking
for grounded glass edges
Precise registering of the chipping at grounded
champ’speed : Breaking process will be per-
C-edges
formed with template only
Measuring, analyzing and visualizing in only
champ’speed 2in1: Breaking process can be per-
a few seconds
formed with or without template
Simple comparison of the edge quality due to
Special breaking ball guarantees optimal breaking quality
Cutting and breaking tool vertical movement
the GQM quality number
Options
driven by servo controlled AC-motor
Granite turntable with easy movable satellite
Slight-out device in light-weight design for fast
vacuum cups
and easy template change
Automatic grinding wheel diameter measuring
Revolving brush for continuous cleaning of the
system
conveyor belt
Cooling water cleaning by centrifuge
Fast and easy control of the pass-or-fail edge
quality
Wide application area in the production as well
as in the input and output inspection
layouts
champ'speed_EN_FIN 09.11.qxp:Layout 1
20.10.2011
16:38 Uhr
Seite 5
Modular concept with various, tailor-made customer solutions
champ’speed – variant 1:
One-bridge line with manual loading system
Cullet
champ’speed – variant 2:
Two-bridge line with automatic loading system
Cullet
champ’speed – variant 3:
Typical sidelite line with automatic loading unit
and diagonal cutting/breaking system
20.10.2011
16:38 Uhr
Seite 6
Technical data
champ’speed 12
champ’speed 16
champ’speed 25
champ’speed 29
champ’speed 34
Ø 2500 mm
Ø 2900 mm
Ø 3400 mm
Maximum grinding diameter
Ø 1200 mm
Ø 1600 mm
Minimum grinding diameter
Ø 100 mm
Ø 300 mm
Ø 300 mm
Ø 500 mm
(optional Ø 200 mm) (optional Ø 200 mm)
Ø 900 mm
Maximum glass size (input)
600 x 1000 mm
950 x 1500 mm
1600 x 2250 mm
1600 x 2800 mm
2200 x 2600 mm
Glass thickness
1.4 – 6.0 mm
1.4 – 8.0 mm
1.4 – 8.0 mm
1.6 – 6.0 mm
1.6 – 6.0 mm
Yield
up to 99 %
up to 99 %
up to 99 %
up to 99 %
up to 99 %
Cycle times
– Sidelites
– Backlites
– Windshields
approx. 13 sec.
approx. 15 sec.
–
approx. 17 sec.
–
approx. 18 sec.
Final cycle time will be determined based on
Grinding accuracy cm
≥ 1.67 ± 0.10 mm
≥ 1.67 ± 0.10 mm
approx. 15 sec.
–
approx. 17 sec.
–
approx. 18 sec.
approx. 20 sec.
customer’s reference shape
≥ 1.67 ± 0.10 mm
≥ 1.67 ± 0.10 mm
–
–
–
champ’speed
champ'speed_EN_FIN 09.11.qxp:Layout 1
≥ 1.67 ± 0.10 mm
Drilling hole to hole cm
≥ 1.67 ± 0.10 mm
≥ 1.67 ± 0.10 mm
≥ 1.67 ± 0.10 mm
≥ 1.67 ± 0.10 mm
≥ 1.67 ± 0.10 mm
Drillling edge to hole cm
≥ 1.33 ± 0.25 mm
≥ 1.33 ± 0.25 mm
≥ 1.33 ± 0.25 mm
≥ 1.33 ± 0.25 mm
≥ 1.33 ± 0.25 mm
Internal radius min.
30 mm
30 mm
30 mm
75 mm
75 mm
External radius min.
0.0 mm
0.0 mm
0.0 mm
0.0 mm
0.0 mm
Drilling diameter
4 – 40 mm
4 – 40 mm
4 – 40 mm
4 – 40 mm
4 – 40 mm
Take a look at our website and watch the latest champ’speed videoclip
www.bystronic-glass.com
[email protected]
Errors and technical modifications reserved
09.11
www.bystronic-glass.com/champspeed