IIG Insulation Products

Introduction to IIG
Established in 2002 as a joint venture between
The Calsilite Group and Johns Manville
Combined the industrial assets of Johns Manville and Calsilite
Manufacturing
•Calsilite Group – 2 Calcium Silicate factories, 1 Perlite factory
•JM – 1 Calcium Silicate factory, 1 High Density Board factory
•Insulation accessories: Cement, adhesives, mastic
•2003 – IIG purchased the Mineral Wool business from Owens Corning
Mineral Wool pipe, board, batts and fire proofing
•2005 – Established IIG (Shanghai) – Calcium Silicate factory
•2006 – IIG purchased MPT insulation fabrication shop
•2012 – Johns Manville assumes full ownership
Where we are located:
Brunswick, GA
(Headquarters – Sproule Perlite )
Where we are located:
Brunswick, GA
(Headquarters – Sproule Perlite )
Ruston, LA
(Calcium Silicate)
-Thermo-12 Calcium Silicate
-Adhesives
-Insulating Cement
-ISO 9001 QA Certification
Where we are located:
Brunswick, GA
(Headquarters – Sproule Perlite )
Ruston, LA
(Calcium Silicate)
Fruita, CO
(Calcium Silicate – Super Firetemp)
-Thermo-12 Calcium Silicate
-Super Firetemp Board
-ISO 9001 QA Certified
Where we are located:
Brunswick, GA
(Headquarters – Sproule Perlite )
Ruston, LA
(Calcium Silicate)
Fruita, CO
(Calcium Silicate – Super Firetemp)
Phenix City, AL
(Mineral Wool)
Industrial / Commercial / Marine
- Pipe Insulation
- Board Insulation
- Batt Insulation
- Fireproofing
Where we are located:
Brunswick, GA
(Headquarters – Sproule Perlite )
Ruston, LA
(Calcium Silicate)
Fruita, CO
(Calcium Silicate – Super Firetemp)
Phenix City, AL
(Mineral Wool)
Houston, TX
(V-Groove Mineral Wool Pipe)
- Precision V-Groove Pipe Insulation
- Pipe Insulation Fittings
- Metal Mesh Blankets
Where we are located:
Brunswick, GA
(Headquarters – Sproule Perlite )
Ruston, LA
(Calcium Silicate)
Fruita, CO
(Calcium Silicate – Super Firetemp)
Phenix City, AL
(Mineral Wool)
Houston, TX
(V-Groove Mineral Wool Pipe)
Shanghai, China
(Thermo – 12 Calcium Silicate)
FUNCTION OF AN INSULATION
ENERGY CONSERVATION
PROCESS CONTROL
PERSONEL PROTECTION
CONDENSATION CONTROL
FREEZE PROTECTION
NOISE REDUCTION
FIRE PROTECTION
REDUCE ENVIRONMENTAL POLLUTION
Why Insulate?
• Personnel Protection - 140ºF (60ºC)
ASTM C1055
Why Energy Conservation?
• Energy Conservation = $$
• Reduced Energy Costs = $$
Insulation Fundamentals
Tool for Energy, Economics &
Environmental Savings
• Quantifies CO2 reduction
• Quantifies energy savings
• Provides economic justification
• Determines the insulation thickness
for various performance issues
Example
Energy Conservation
Typical Oil Fired Boiler, 80% Efficiency
Cost of fuel: $2.00 per gallon
8” NPS Steam Header
Process: IP Steam; Operating temp: 450°F
Operating Cost, Bare
3,645 BTU/h/ft, $576/ft/yr, 6,380 lbs/ft/yr CO2
Operating Cost, Insulated w/ 1 ½” T–12
266 BTU/h/ft, $42 ft/yr, 466 lbs/ft/yr CO2
Annual Savings
3,379 BTU/h/ft, $534/ft/yr, 5,914 lbs/ft/yr CO2
Calculations made using NAIMA 3E Plus® Computer Program
Example
Energy Conservation
2 X 1 Gas Fired, Combine Cycle, 100% Efficiency
Cost of fuel: $2.75 / Million BTU (Fuel cost $12,375 / hour for 2 units)
8” NPS Steam Header
Process: IP Steam; Operating temp: 450°F
Operating Cost, Bare
2,927 BTU/hr/ft, $68.19 /ft/yr, 3.78M lbs/ft/yr CO2
Operating Cost, Insulated w/ 1 ½” T–12
236 BTU/hr/ft, $5.61 /ft/yr, 304K lbs/ft/yr CO2
Annual Savings
2,691 BTU/hr/ft, $62.57 /ft/yr, 3.48M lbs/ft/yr CO2
Calculations made using NAIMA 3E Plus® Computer Program
TEMPERATURE RANGE (OF) OF INSULATION
MATERIALS
-450
-300
-150
0
150
300
450
600
750
900
1050
1200
1350
CELLULAR GLASS
CALCIUM SILICATE
EXPANDED PERLITE
FIBER GLASS
MINERAL WOOLS
ALUMINA SILICA (REFRACTORY FIBER)
RUBBER
POLYETHYLENE
POLYISOCYANURATE
POLYSTYRENE
PHENOLIC FOAM
1500
1650
1800
Family of Industrial Products
Calcium Silicate Pipe & Block
Type 1 – 1200°F, 649°C
Type 2 – Block, 1700°F, 927°C
Perlite Pipe & Block
Mineral Wool Pipe, Board, & Blanket
High Temperature, Fire Rated Calcium
Silica Board
Adhesives, Cements and Coatings
Supported by a network of North American distributors
IIG Insulation Products
Thermo-12® Gold with
Calcium Silicate Pipe & Block Insulation
A rigid, high-temperature, abuse resistant
pipe and block insulation
composed of hydrous calcium silicate.
Recommended for use in the industrial
processing and power generation
industries where pipe and equipment
operate up to 1200°F (649°C).
IIG-Thermo-12 Gold
®
High temperature insulation composed of hydrous calcium silicate
Prominent Features
• Strength properties
– Physical abuse resistant
– Stable in a vibration
environment
• Anti-Corrosive
– Inhibits corrosion on pipe and
equipment surfaces with
XOX process & formulation
• Thermal performance
– Superior thermal value
(low “k”) at 450°F to 1200°F
(232°C to 649°C)
RainJacket® System
RainJacket System
Features & Benefits
• Faster, easier installation due in part to:
– A factory applied weather resistant jacket with a
self sealing joint lap
– Less banding required
– Three foot sections, tee’s and elbows (90’s & 45’s)
• Stable supply and pricing avoids the metal market
volatility
• Tighter system due to adhered impermeable jacket
minimizing water intrusion
RainJacket Elbows
• Elbows available in Tee’s, 90’s & 45’s
Ells arrive in two half
sections with tabs on
both the heel and throat.
Just apply to pipe and
seal tabs. Then run the
pressure sensitive tape
provided lineally on heel
and throat.
IIG Insulation Products
Sproule WR-1200™ with
Perlite Pipe & Block Insulation
A rigid, high-temperature pipe and
block insulation with exceptional
corrosion-inhibiting properties. For
use on systems operating up to 1200°F
(649°C), it is recommended for industrial
processing and power generating
facility applications using stainless
steel piping.
Corrosion Rate
(Mils/Year) of Carbon
Steel when tested
with DI Water and
1ppm and 5ppm
Chloride Water.
Corrosion Rates
(Mils/Year) of Carbon
Steel when tested with
various ASTM C871
extractions, DI water,
1ppm and 5ppm
Chloride Water.
Corrosion Rate less than
three indicates the Rate
of the tested materials
were less than that
caused by DI water.
Therefore it inhibits
corrosion.
Average of Measured Corrosion Rates
MinWool–1200 Pipe, Board, Batt
and Blanket
Made from inorganic fibers derived from basalt, a
volcanic rock, with a thermosetting resin binder.
Prominent Features:
• Excellent thermal performance up to 450°F (230°C)
(process/planet)
• Maximum temperature limitation of 1200°F (650°)
• Light weight and easy to handle and install
(personnel)
IIG Insulation Products
MPT specializes in the manufacturing and sales of high quality mineral wool
pipe insulations for petrochemical process and power generation projects
Pre-formed Pipe
Field Pre-formed Pipe
90o Elbows
45o Elbows
IIG Insulation Products
MinWool-1200 Pipe™
High-Temperature Pipe Insulation
Mineral wool pipe insulation made of
inorganic fibers derived from basalt,
a volcanic rock, bonded with a
thermosetting resin. Excellent
performance in high-temperature
thermal control and fire resistance
applications for mechanical/power
and process piping systems.
IIG Insulation Products
MinWool-1200 Board™
High-Temperature Board Insulation
MinWool-1200 Industrial Board insulations
are made of inorganic fibers derived from
basalt, a volcanic rock, bonded with a
thermosetting resin. They can be directly
installed on heated flat or curved surfaces in
a variety of power and process systems
operating from sub-ambient to 1200oF
applications.
MINWOOL® CURTAINWALL
MINWOOL® CURTAINWALL
IIG MinWool Curtainwall Insulation is made of inorganic fibers derived from basalt, a volcanic rock,
with a thermosetting resin binder. Advanced manufacturing technology ensures consistent product
quality, with high fiber density and low shot content, for excellent performance. Curtainwall insulation
is available plain or faced with an FSP (Foil-Scrim-Polyethylene) vapor retarder on one face.
MinWool Curtainwall Insulation is designed to provide superior fire resistance and thermal properties
in glass, metal, and masonry curtainwall spandrel systems. The board can be placed between or over
framing members, and held in place with mechanical fasteners.
• Excellent Thermal Performance – High R-Value
• Excellent Acoustical Performance – Efficiently reduces sound transmission
• Superior Fire Safety – Two hour and Three hour fire rated assemblies. – Melting point in excess of 2000˚F
(1093˚C) – Flame Spread/Smoke Developed Unfaced: 5/0 Faced: 25/5 Quick Installation – Easy to install
MINWOOL® SAFB
MINWOOL® SOUND ATTENTUATION FIRE BATTS
IIG MinWool Sound Attenuation Fire Batt Insulation
is made of inorganic fibers derived from basalt, a
volcanic rock, with a thermosetting resin binder. The
fibers are bonded and formed into flexible batts. The
product is manufactured in thicknesses from 1" to 4"
(25 mm to 102 mm), and comes in standard metal
frame widths. Sound Attenuation Fire Batts are not
available with a facing.
MinWool Sound Attenuation Fire Batt Insulation is
designed to deliver noise control in metal stud wall
cavities of interior partitions or above suspended
ceiling systems.
• Excellent Thermal Performance – High R-Value
• Excellent Acoustical Performance – Improves the Sound Transmission Class (STC) ratings by up to 10 dB
• Superior Fire Safety – Flame Spread/Smoke Developed: 5/0
• Noncombustible – Per ASTM E136 and CAN4-S114-M
• Quick Installation – Easily cut with a knife
MINWOOL® SAFING
MINWOOL® SAFING
IIG MinWool Safing Insulation is manufactured
in a standard 4" (102 mm) thickness and is
available plain or faced with an FSP (Foil-ScrimPolyethylene) vapor retarder on one face.
Custom sizes are available on special order. It is
inorganic and will not mildew or support
corrosion.
MinWool Safing Insulation is designed to be
installed between the spandrel panel and floor
slab in commercial curtainwall systems to
provide a fire-rated seal. It also prevents the
passage of flame and smoke in openings that
penetrate fire- rated assemblies.
• Excellent Thermal Performance – R-Value of 4.0 per inch (0.70 per 25 mm) of thickness
• Superior Fire Safety – Two hour and Three hour fire rated assemblies.
• Noncombustible – Per ASTM E136 and CAN4-S114-M
• Quick Installation – Convenient job site fabrication
FIRE PROTECTION SYSTEMS
Super Firetemp®
HIGH TEMPERATURE INSULATION
A MAJOR ADVANCE IN
STRUCTURAL FIREPROOFING
• Electrical Cable Trays
• Electrical Conduit
• Interior Walls
• Structural Steel Columns
Super Firetemp®
High-Temperature Insulation
Applications
Recommended for use on columns, beams, tanks,
skirts, saddles, walls, air and exhaust ducts, cable
trays, conduit, chimneys, refractory backups, and
other applications that require fire ratings or high
temperature insulations.
Composition
Composed of hydrous calcium silicate, the product
features a high temperature crystal structure with
low water hydration, resulting in exceptional
strength and stability under fire conditions in excess
of 2000˚F (1093˚C). White in color, Super Firetemp
is available in 4’ x 8’ (1.22 m x 2.44 m) panels of
various densities from 18 to 55 pcf and finishsanded up to 3” (76 mm) thick.
SUPER FIRETEMP BOARD
FIRE PROOFING SYSTEMS
IIG Insulation Products
IIG Accessories Products
CALFAB®
CalFab is a water and latex-based adhesive designed to
provide a quick, permanent bond with granular porous
insulating materials. CalFab is convenient to use, and
asbestos free.
SUPER CALSTIK®
Super Calstik is used for bonding and sealing joints in Super
Firetemp® high temperature insulation and calcium silicate pipe
and block insulation. It is used in grease ducts, structural steel,
and other fire-rated applications.
Specifications
List of the most common ASTM and Government Specifications and Test
Methods used by IIG. All IIG products are manufactured to meet one or
more of the Product Specifications listed
Test Methods
ASTM C 356…………….….…………………..…High Temp Shrinkage
ASTM C 335……………….…..Thermal Performance Pipe Insulation
ASTM C 177,518……………….Thermal Performance Flat Insulation
ASTM C 585……………………... …….Dimensions of Pipe Insulation
ASTM C 165……………………Compressive Strength Flat Insulation
ASTM C 1335……………..…………………..Shot Content of MinWool
ASTM C 1338………………..…………………...........Fungi Resistance
ASTM C 795,692,871………………….….Corrosion of Stainless Steel
MIL-I-24244…………………………….….Corrosion of Stainless Steel
ASTM E 84……………….……..Flame Spread and Smoke Developed
ASTM E 136……………….……..………………….…Non-Combustible
ASTM E 90…………….…..….….Sound Transmission Ratings (STC)
ASTM C 423……………..…..…....Noise Reduction Coefficient (NRC)
ASTM C1617…………………………..……..Corrosion of carbon steel
Nuclear Reg. Guide 1.36……………......Corrosion of Stainless Steel
Product Specs
ASTM C 533……………………...……….Thermo 12 Gold
ASTM C 610…………….......................Sproule WR 1200
ASTM C 547………….......................MinWool 1200 Pipe
ASTM C 612………..MinWool 1200 I-Board, SAFE, CW
ASTM C 553………………….…MinWool 1200 Flex Batt
ASTM C 665……………………...…MinWool 1200 SAFB
ASTM C 449…………………….…….……….Calcoat 127
ASTM C 656…………………….………...Super Firetemp