saekaphen

Sandblasting
Priming
Coating
Testing
Inspection
Reparing
Maintenance
Service
.
1
SAEKAPHEN In petrochemical and chemical process plants
.
) * + , -
1 , 5 6
7 8 300,000C D J K
< L-M ! " #
. @A B $ / 0 % & ' ( .9 : ; 1 % & ' ( .
2 < * =. > ? % & ' ( .
E F G H , condensers = air coolers I N O P Q 6
3 4 O 0 R 7
% & ' ( .
2
SAEKAPHEN "#$ % &
+ , - .
!
/ 0 1 2 3 4 5 6
SAEKAPHEN : ;<
- . = 6
G (
' (
7 8
$ ) * .
4 9 ,
$ ) * .
E F ? 7
K L Q R I , ST U NV
R X ? 7
= > ? (
50@ A % & , B C D J + ,
G (
$ H I ,
M NO P #$ J
SAEKAPHEN W H ;
$ ) * .
3
SAEKAPHEN S T U 9
H V W X R ( Y ,
.
4
SAEKAPHEN Definition
SAEKAPHEN C D Y Z [ \
(thermosetting plastics) a b
g h i j M k l m p 1.
] ^
c;+
n
.
_ ` #.
d e f ? I
F E F o * .
C D 1 R o * .
•] q r C D
•s t q r C D
5
SEAKAPHEN ; C D u / 0 J
v w _ x (petrochemical) _ x f y (chemical
industries), z { / (refrigeration), #q r /
(water treatment), | w } ~ (crude oil distillation)
 € f y
S NV
n F ? 7
$ ) * .
G (
G ‚ {ƒ
„ …
†‡ j
6
SAEKAPHEN
Application
+ ,
! " #
$ % & .
- . (prevents corrosion)
( t #ˆ X ‰ t %
Š _ N O ‹` (resistant
to water vapour and to extreme temperature
fluctuations)
-100ŒC to +200ŒC t %
S‘ 1 h i .
 Ž N G 
n F
#
’ “ (non-conductive)
” • 1 – J— ˜ ™ š ( (prevents incrustation)
: ;<
] › œ / U + ,  ž1 e Ÿ ’ j
(allowing a considerably lower fouling factor)
7
SAEKAPHEN C D
¢ 2 k £ ¤
(¦ r §
¡ E F
¥ { J ] › œ ¨ 2@ {ƒ
SAEKAPHEN C D
E F
0 › .
¥ {u [ \ )
8
' ( )
2* + ,
SAEKAPHEN SAEKAPHEN 9
SAEKAPHEN
Z
- .
/ 0
. [ R H
\ S T > ] ^
!
10
SAEKAPHEN1 2 3
8 9 : ; <
1. ] › œ ] › œ 4
' ( )
5 6 7
= > ? @
¥ [ 3 © ª «
¥ žJ ] › œ N } ¬ E
datag ­ ™ ®
b * .( N T + /  V )
¯, SAEKAPHEN E F ° ] › œ / U % ([ T % 6
± )J ² ³ U NV
C D
žNj
R ? 7 ®
b * .
11
2. ] › œ ¥ T + E
3 © ª
(heat exchanger components) , !
" #
$
% & '
(
) .
DIN 28051 * + , DIN 28053 - . / 0 1 2 3 , 4 5 6
9
B
C ?
;
: ; <
(pipework)
6
D E ' F
% F VDI 2532X B
7 (coating materials)
8
= 5
> 4 5 . G H I J
exchanger components) O
$
1
C '
F J
=
Y Z )
+ K
L
/ 0 M
?
4 @
A
? , N (heat
, P(tube) Q R S T R U V ; W .
12
Constructional conditions for SAEKAPHEN coating
on the tube side of tube bundles in accordance with DIN 2801 and 28053
different alternatives
of the tubes ends
Welded / expended on the
tube sheets from optimized
best solution(1)
to poorest solution(5)
13
Optimized best solution :
DIN 28051S 28053 ? [ \ J
] ^ _ ` ] a b c = A P
( d e ? J ] ^ f L F g h 1
i j
k)
14
Two tube bundles with welded tubes on
the tube sheets
15
Best solution :
DIN 28051S 28053 ? [ \ J ,
5 P; 0 l m n & o p G , = q i r s ,
5 t" # [ i u v ! o J K w " # g x y z { 2
16
Insignificant solution:
5 P; = g r s | ; a b c } ~ " # m n & o .
Tube  S 5 P ; t ; ? € 4 ]  u ‚ ! o .
3
17
5
Poor solution :
P r s ƒ , tube  " # „ p } m n &
= F r s | J † ‡ .
Faulty quality of coating.
4
o " …
,
18
5
Poorest solution:
P ˆ ; v } m n & o ƒ , ˆ ; „ E
= F s ( ; | .
Faulty quality of coating.
5
o
" …
,
19
Tube ´N µ ¶ ? 7
k t
¥ 20
Sand blasting3 4
‰
Š 5 > q F‹ R
‹
R ;
DIN [ ]
P Q g
Xq
‹ R i
h Œ 
R 0 X 5 , ƒ _
Ž ( ‘
DIN 28051S 28053) \ r
!5 >
; 9
“ ” ]
› `
œY Z )
SAEKAPHEN Ÿ ‹
surface preparation
(¥ ¦ \ )X § J
•
–—
. (  ; p
= ¡ ¢
y
Sa3 %
^
\
’ ` ˜ X; •
ž
0
‚!o ]
& '
(
)h J
= g
& '
J
%
(
_ ™
) h O
l

.
^ š
, 40-60 £ ; ¤ # x ) .
21
#¥ y ž{_
g · n
¥ y
22
Flooding technology
23
24
25
26
(Baking process)
A B
# C
] q r
C D ^ … NJ C D ( ž J / 0 J C D g ¸ ¹
» »  ¼ ½ ª ©
t %
ª © ? 7 ®
b * .
: 160 - 180 ŒC, ºª ©
C D ( ž J/ 0 ¾ ¿
C D
à 5» NV
8» Ä .
º
t %
: 180 - 220 ŒC.
À Á t % ,) % NÂ 5
Å Æ * .
27
28
1a
31
K value 1000
Kcal/qm
h °C
900
(/)
, : 98 – 103 C
: 0.3 m/sec.
800
700
600
with SÄKAPHEN coating
500
without SÄKAPHEN coating
400
300
200
100
0
0
5
10
15
20
25
30
35
Operating period in days
Water-cooled condensers, parallel operation
Entry termperature of condensate: 98 - 103 °C
Cooling water speed: 0.3 m/sec.
a
32
K 5
L 7
C D .
ŒC} % ;Ä .
] › œ NV ] SÎ 800 kcal/qm h
’ : ;<
ü f o * . ïr (
ß 2 ý
} %
¥ { Ê (
k 6
,
+ â c + þ N ] SÎ 600 kcal/qm h } % Ä .
ê ~ b * .
19 ý
} %
¥ { º, ( T } M Û
350 kcal/qm h ŒC} % Ä .
ïr (
ºNJ ] SÎ ß
o * .
ê ~ j
] › œ J # j o * . ïr ß 20 ý
/ Ÿ u] › œ %
kcal/qm h ŒC } %
N ë .
} %
n F
: j
ºNJ ] SÎ 375
" — * .
33
SAEKAPHEN C D n F ] › œ J € ~ NV
© ª
NV
É } ] SÎ
¥ {° , % ¦ r §
}
¨ %
€ M 3@
ó(625 kcal/qm h ŒC) ë ) * .
] SÎ C D .
’ À 2 ý
} %
n F ó M [ b * .
34
SAEKAPHEN
-M N 4 O 2 1 Application
_ ` ;
P 4
~ å n F H ;
; , / Ÿ
] › œ ‹+
< Ù
0 F
¯ ê ~ j
n F
/ 0 ñ ò
a
Q R S
0 F ê ~
= 6 + þ H ;+ d
b * .
ë ? N,
o * .
# 10@NV
15@ } % Ä .
°#
$ ) * .
35
100000
90000
80000
70000
60000
« ¬ ­ +
SAEKAPHEN 50000
40000
30000
20000
10000
0
Carbon
Steel
Carbon
Steel +
Säkaphen
a
Stainless
Stee l
Cu-Ni
Titanium
Haste loy
such as: 100¨ P (25 x 2 x 2500 mm), tube  ƒ \ ,
p © r: 400 mm, ST 35.8, SAEKAPHEN F 4 ª
36
' ( )
8 9 3
T 4
SAEKAPHEN / 0 U
] › œ ¥ ž
< Ù žJ ] › œ = 6 + , H ; + d
ë J N O V J e f
} #r , / 0
{ƒ
 ^ E 
e J ž0 ö ¢
< Ù ` N O 7 Ö 1. (
› Z w
Ô Õ
› Z
à
™ * 5 ,
$ ) * .
37
° # $ ) * .
+ p 1.
- H ; Þ
1.
é € 0 2.
{-* b ¾ k
¾ ¿ F J - . Õ
Þ E H ;J C D ë 0 * .
] q r
SAEKAPHEN C D F 0 ` + ,
 5
;
= 6 ë J- ë ˜ E F J - * . à . N
+ â c + þ , + , ] › œ ;
, Ù Ú N z ! ¹
í î ` ƒ " Ù Ú ­ — * .  5 V
ö [ ­ « ï ] › œ ## $ Q B % 7 & r j
? I , › Z ® Õ
0 F « 7 1j
b * . › Z J Þ E H ;
.
38
' ( )
5 6 3
V W (
T 4
+
SAEKAPHEN
25 m2
€ 118.500
€ 533.000
€ 134.500
•SAEKAPHEN C D ~ å n F É 
~ å H ;Õ «
« j
o * .
ë 8%NV
+
SAEKAPHEN
450%
¥ j
113%
? 6 ,
15%} % ü 1 0 F •J '  r g n F ë 4( k
s ) b * .
39
' ( )
T }
I C 3
T 4
# :
44
* #:
T }
2@6
€ 765,50 1 T }
€
6.522
SAEKAPHEN
P Q
6.522
4 times p.a.
0 F H ; n F ? J — * .
6.522
W (
€ 2,20 / :
0 F
V
4 €
€
6.522
13.044
1.531
8.053
0
6.522
40
BASF Petronas
ChemicalNV
SAEKAPHEN
42
+ , - Fertilizer R NV
š c. œ ,
z ! n Ï
43
‹,” N C D u / tube ´ n Ï
44
0 É
Erdölraffinerie LingenNV
š ] › œ (‹ ( D )
45
0 É
VEBA AGNV
š d 1
2 (‹ C D )
46
0 É
BASF AGNV
š 2 (‹ C D )
47
Siemens AGNV
š S~ F
2 (C D
S)
48
‹ C D
º 2 49
½ E
> 0 1u 2 50
‹+
] q r
C D
Si 57E
51
0 É
CaltexNV
š R z ! (‹ C D )
52
” C D
u (! ! )
53
” C D u tube ´ b 3 Ñ )
54
” C D u Už 55
SAEKAPHEN / 0
SAEKAPHEN ] q r
G 
!
C D Nn F ? JC D
4 ¤ ,
4 6 … N — ( , ] › œ k
^ 5 NÂ ¹
, 2 , R z ! 8 ' 9
E F ° # $ ) * .
 N%
SAEKAPHENNV
C D
: ^ 18m ú Ä .
Ô Õ
™ * 5 ,s F
! Ë
7 á ,s ( ,
¥ y 1$ ã O á J 4m
* .
ú 1 ; / 0 ] q r
C D 4 ¤
G < 2 3 ( ,= N5 >> g 1. (
¥ uw {÷ b
$ J 4 NV Õ
1$ b * .
56
Øs ( k
s F
C D † E 
t % NV %
š 3
< Ù
-! Ë
7 á Nn F ? J] q r
_ x
 ã O
ƒ S (
· ®
G ‚ {ƒ
n F
C D s t q r
180ŒCN i J ? "#$ % &
ë @ * .
:
( · ž cÁ , | w , _ #~ , _ x cÁ A C B s F
7 á .
- 1 g C J FGD R ( F # , G H
-B _ x
#J ®
®
+ · 1
cÁ I ~
J! Ë
1 D E
R } ) s ( ,
% .
Z ,+ ,
1$ Y Z « G ‚ {ƒ
8 ' 9 .
57
Si 14E ] q r
C D u 8 ' 9
58
¯ ¹
C D u 8 ' 9
59
Si 57E ] q r
C D
u- K
8 ' 9
60
Si 14E ] q r
C D u %
8 ' 9
61
Si 14E ] q r
C D us 7 á
62
SI14E; ‹+
C D u 8 ' 9
63
SI14E; ( C D u 8 ' 9
64
internal heat cured coating Si 14E; ‹+
] q r
C D u #% 65
Si 14E; ‹+
] q r
C D
u, #s F
7 á
66
L }
(minitest 4.100)
67
L }
0
(Pinhole or sparkling test)
68
SAEKAPHEN – - ! "
4
 3 ® ¯
ª S?
° ± ,h ] ¸
1. £ p À
2. µ ¿ ƒ
 :
:_
› `
y
# $
% :
* F ², ³
), f ( ¹ º ? ƒ
; ¾ , µ ¿ M 0 J
f ½ M 0 ¾3 : ¤
» M 0 ¾3 : ¤ 2
C
* S f ´ 5 > (µ ƒ
» M 0 › ` , 150¼ ; U f ½
220¼; U " # ƒ » M 0 ( ) 2 3 Á
3 Á
F
\
Ž 8¨ ¨ ¶ ´ · p
ƒ » M 0 .„ „ ¨ ¶
.
, @ 100% p , Ã ÄÅ J 180-250mm
; Æ 3 X ] p ƒ o J Ç ? G ] ¸
h * F ²
Ÿ Ë Ä] p Ì h
1. µ ¿ ´ Ð ?
2. µ ¿ ´ ¾ 3
È
, ³ F \ Ž * , É Ê (µ ƒ 4¨ ¨ ¶ ´ · p
Ÿ Í Î 5 " # › ` Ï ) .
3 : ¤ 2 3 Á
: ¤ 2 3 Á
] ¸ ), : Ñ » › ` , @ 100% p , à ÄÅ J 500-800mm(Säka-Flake 1.500 2.100m)
:_ C ; Æ 3 X ] p ƒ o J Ò ^ S Ó 4 M 1 g p ? ] ¸
y
Â
69
SAEKAPHEN – - ! " # $ % µ
Ü
^
4
Q /Ó
¿ ƒ
Ý
 4
5 _
Ñ
Ñ
^
›
^
»
š
Ó
4
Ö
u
5
` Þ
› `
é
Ô p ) & Ê Õ .
:\ × ¬ ,Í Î  Ë Õ ,Ø d Í
Ù _ , Ë 4 0 Õ .
_ : O Í Î  ,„ ¿
Î
Ù >
, Ž ¬ ,4 Ú
Ñ ^ Þ ¤
Ù >
,ß d P ,d N
,4 j
Ñ ^ ƒ
Ù
>
,Û 0 ,
,à 2 ; ˜
: 5 = P ; o J , U_ P , ²á , tube, @ ⠄ , ã ¤ ,d N Ñ ^ ƒ ,à 2 ; ˜ ,» ! y ä å ,x æ ç x O ß d P .
:Ñ ^ Þ ¤ ,! ß d # Ñ ^ ƒ ,à 2 ; ˜ ,y ä å , x ,ß d P ,. è
ê
SAEKAPHEN: g p O y z o & ? ¸ ¢ S † ë ì í " # , µ ƒ ª 7 ?  3 X 4 @ ƒ ,  î ï S 5 ™ o & ? ð ñ F ò ó ` ô õ ) .
4 ª
,
S
70
SAEKAPHEN 5Z [ \
' : ;
/ 0 ]
71
SAEKAPHEN 5Z [ \
^ _
: ;
/ 0 ]
72