Manual
Transcription
Manual
X-ternal CONDENSING HANDBOOK AND SERVICE LOG 12/14 15/19 TRADITIONAL SYSTEM Your Boiler Serial Number is: to be found on the Burner Cover. Householder Information Householder Information Contents Page IMPORTANT! IMPORTANT! Your boiler must be commissioned in order to: Your boiler must be commissioned in order to: DESCRIPTION - PAGE Validate your warranty - Validate your warranty Householder Information Ensure the boiler has been installed correctly and avoid premature failure Ensure the boiler has Document been installed correctly and avoid premature failure Warranty Registration End Of Manual Warranty 3 site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from - Extended Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary3 from site to site, your Warranty commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse After Salessmoke Service 3 the exhaust gases for temperature, and carbon dioxide content. temperature, smoke and carbon dioxide content. Boiler Controls: X-ternal 4 Systemthe X-ternal Your installer will organise commissioning of your boiler. Should you experience any 4difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any Burner 5 difficulty locating an engineer, our Lockout service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. - Technical Specifications “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book Boiler Dimensions: X-ternal 15/19 6 X-ternal 12/14 7 of this manual). Please ensure that your installer has completed all sections of the log book (found at the back Please ensure that your installer has completed all sections of the log book (found at the back of this manual). System X-ternal 8 The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. Technical Specifications 9 Burner Settings 10 Boiler Installation Warranty Warranty Regulations 11 Boiler Sizing 11 Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler An is under warranty for 2 years from the date of installation. Refurbishing Old System 11 System Protection 11 Warranty Conditions Warranty Boiler Conditions Location 12 Wall Construction 12 - The boiler must be installed and commissioned in accordance with our handbook - Flue The Terminal boiler must be installed and commissioned in accordance with our handbook Guard Installation 13 Flue Terminating Positions - The boiler must not be repaired, modified or tampered with by any person not authorised by 14 HRM - Fuel The Supply boiler must not be repaired, modified or tampered with by any person not authorised 15 by HRM System Oil Supply 15 Extended Warranty Extended Warranty The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document at the end of this manual should be completed as Installation appropriate by Procedure your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year withX-ternal our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year 16-19 warranty of the heat exchanger – a total of 5 years. warranty the heat exchanger – a total of 5 years. SystemofX-ternal 20-25 Condensate 26 Extended WarrantyDrain Conditions Extended Warranty Conditions Diagrams - Wiring The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced annually and maintained in accordance with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” serviceX-ternal log is located at the back of this manual X-ternal and System 27 - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights Boiler Maintenance After Sales Service After Sales Service Baffle Removal - 28 If your boiler fails during the warranty period contact your installer, who will be able to identify the - If your boiler fails during the warranty period contact your installer, who will be able to identify the cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, your installer will contact us. Contacts - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - No: Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Tel 455400 service01953 department service department Fax No: 01953 454483 or [email protected] [email protected] - Email: If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your installer please contact our service department. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. serial number when phoning – this can be found on the cover of this manual. Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Standard X-ternal & System X-ternal Handbook Handbook 3 131 Householder Information Introduction IMPORTANT! Householder Information Householder Information Householder Information Householder Information IMPORTANT! IMPORTANT! IMPORTANT! Your boiler must be commissioned in order to: Your boiler must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: mustbe becommissioned commissionedininorder orderto: to: Your boiler must - Validate your warranty - Validate your warranty - Validate your warranty Validateyour yourwarranty warranty -- Validate - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed Ensure correctly theboiler boiler and avoid hasbeen been premature installed failure correctlyand andavoid avoidpremature prematurefailure failure -- Ensure the has installed correctly - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Set the the boiler boiler Operating to its its conditions optimum efficiency. efficiency. for the boiler Operating will vary conditions from site fortothe the site, boiler your will vary vary from from site site to site, site, your your -- commissioning Set to optimum Operating conditions boiler commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for engineer has specialised equipment to check the oilfor pressure and will analyse the exhausttogases for commissioning engineer has specialised commissioning equipment engineer to check has the specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. temperature, smoke and carbon dioxide content. Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise theYour Your commissioning installer will will of organise your boiler. the Should commissioning you experience of your your boiler. any boiler. difficulty Shouldlocating you experience experience an any difficulty difficulty locating locating an an installer the commissioning of Should you engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service organise department may be able to provide you with details of an engineer in yourany area. engineer, our service department engineer, may be able our to service provide department you with details may be of able an engineer to provide in you your with area. details of an engineer in your area. Dear Householder engineer, our service department may be able to provide you with details of an engineer in your area. IMPORTANT! Thank you, for selecting a boiler from HRM. Your boiler is the culmination of years of experience in the development, testing, and manufacture of oil fired equipment.Commissioning and Service Record Log Book “Benchmark” Installation, “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and andService ServiceRecord RecordLog LogBook Book “Benchmark” Installation, Commissioning Our boilers are that independently tested and comply the latest BoileratEfficiency Directive. Our quality Please ensure your installer has completed allwith sections of the European log book (found the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer Please has Please completed ensurethat all thatsections yourinstaller installer of thehas has log completed book completed (foundall all atsections sections the backof ofofthe this log manual). book(found (foundat atthe theback backof ofthis thismanual). manual). assurance procedures also approved andofcomply with thework. International Standards, ISO9001:2000 and ISO14001. ensure log book The log book will be are required in the event any warranty Ensure that the service record is completed. The log book will be your required in the event of any warranty work. the Ensure that the service record is completed. The log book will be required in the The event log book of any will warranty be required work. in Ensure the event that of the any service warranty record work. is completed. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. Each boiler is assembled and tested with care by a member of our production team. Your boiler will provide you with a long and trouble free service life providing that a few essential steps are addressed. Please take time to read the “Householder Information” section of this handbook. Warranty Warranty Warranty Warranty Warranty In the unlikely of awarranty fault, please yourthe installer should be able to identify the cause of the problem, if Your HRM boiler event is under for 2 contact years from date ofwho installation. Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for HRM 2HRM years boiler fromisisthe under date warranty of installation. for22years yearsfrom fromthe thedate dateof ofinstallation. installation. appropriate your installer will contact us. Your boiler under warranty for Warranty Conditions Warranty Conditions Warranty Conditions WarrantyConditions Conditions Warranty Eastwell - Simon The boiler must be installed and commissioned in accordance with our handbook - The boiler must be installed and commissioned in accordance with our handbook - The boiler must be installed and commissioned Theboiler boilermust must inbe be accordance installedand and withcommissioned commissioned our handbookininaccordance accordancewith withour ourhandbook handbook -- The installed MD - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM - The boiler must not be repaired, Theboiler boiler ormust must tampered notbe be with repaired, by anymodified modified person not ortampered tampered authorised with by by HRM byany anyperson personnot notauthorised authorisedby byHRM HRM -- modified The not repaired, or with Extended Warranty Extended Warranty Extended Warranty ExtendedWarranty Warranty Extended The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty The registration “Benchmark” document andwarranty warranty at the end registration of this manual document should atbe the completed endof ofthis this as manual manualshould shouldbe becompleted completedas as The “Benchmark” and registration document at the end appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate This is by your your record installer that / engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance appropriate by your installer / engineer. This isregistration your recorddocument that the boiler hasinbeen installed in accordance with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty to HRM ordercorrectly to qualify for a further 3 year with our recommendations. Return with theour our warranty recommendations. registration document Returnthe thetowarranty warranty HRM in registration order registration to qualify document for a further toHRM HRM 3 in year inorder orderto toqualify qualifyfor foraafurther further33year year with recommendations. Return document to warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. warranty of the heat exchangerwarranty warranty – a total of of the 5the years. heat exchanger – a total of 5 years. heat exchanger – a total of 5 years. Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended ExtendedWarranty WarrantyConditions Conditions - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced annually The boiler boiler andmust must maintained be serviced serviced in accordance annually and and with maintained this handbook. in accordance The with this handbook. The -- “Benchmark” The “Benchmark” service log is located at the back of this manual servicebe log is locatedannually at the back of maintained this manual in accordance with this handbook. The “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual “Benchmark” service log is located at the back of this manual - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to--your This statutory warranty andisisother addition legal rights toyour yourstatutory statutoryand andother otherlegal legalrights rights This warranty ininaddition to After Sales Service After Sales Service After Sales Service AfterSales SalesService Service After - If your boiler fails during the warranty period contact your installer, who will be able to identify the - If your boiler fails during the warranty period contact your installer, who will be able to identify the - If your boiler fails during the-- warranty yourperiod boiler fails contact fails during yourthe the installer, warranty who period will be contact able to your identify installer, the who who will will be be able able to to identify identify the the IfIf your boiler warranty period contact your installer, cause of the problem. If appropriate, your installer will contact us. cause of the problem.during If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your of installer the problem. will contact If appropriate, us. your installer will contact us. cause of the problem and refer to HRM for any warranty work instruction. - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should “in Under warranty” nocircumstances circumstances work be undertaken should“in “in without warranty” authorisation workbe beundertaken undertaken from the HRM withoutauthorisation authorisationfrom fromthe theHRM HRM should warranty” work without -- service Under no service department department service department service department service department - If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your Ifyou youare are please unable contact to contact contact our service your installer installer department. pleaseQuoting contact our your our service boiler’sdepartment, department. quoting Quotingyour yourboiler’s boiler’s -- serial Ifinstaller unable please serial number when phoning – this can be found on the cover of this manual. number when to phoning – your this can be found oncontact the cover ofservice this manual. serial number when phoning – this serial cannumber be number found when on the phoning cover –of –this thiscan can manual. befound foundon onthe thecover coverof ofthis thismanual. manual. serial when phoning be 2 2 Standard X-ternal & System X-ternal Handbook Standard X-ternal & System X-ternal Handbook 3 Standard X-ternal & System X-ternal Handbook Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Standard X-ternal & System X-ternal Handbook Handbook 3 3 33 3 Boiler Controls – Standard X-Ternal and System X-Ternal Householder Information IMPORTANT! Control Panel Your boiler must be commissioned in order to: IMPORTANT! - Validate your warranty - Ensure the boiler has been installed correctly and avoid premature failure Householder Information Householder Information Householder Information Burner Lockout IMPORTANT! IMPORTANT! Theboiler burner is equipped with a flame failure Your must be commissioned in order to:device. When activated the reset button on the burner control box is Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: illuminated. Refer to the fault finding section of the handbook to identify possible causes. - Validate your warranty - Validate your warranty - Validate your warranty The test switch is provided for the service engineer, in normal operation the switch should be left in the “PROG” - position. Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed - Ensure correctly the boiler and avoid has been premature installed failure correctly and avoid premature failure Boiler Onoptimum efficiency. Operating conditions for the boiler will vary from site to site, your Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Switching Set the The boiler to its - Set the boiler to its optimum - efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check hasthe specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for - temperature, Turn on thesmoke oil supply temperature, smoke and carbon dioxide content. and carbon dioxide content. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. - Switch on the mains supply - installer Set the timer control to the “on” commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your will organise Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an - Set our the service boiler control thermostat to the setting engineer, our service department may be able to provide you with details of an engineer in your area. engineer, department may be ablerequired to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. - Switching The Boiler Off For Long Periods “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book - Have the boiler serviced - Please Switch off thethat mains (Note: Without power the boiler no frost protection) Please ensure that your installer has completed all sections of the log book (found at the back of this manual). ensure yoursupply installer has completed all sections of will the have log book (found at the back of this manual). Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). - The Turn the oil tank in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. logoffbook willatbethe required The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. “Benchmark” Installation, Commissioning and Service Record Log Book Pump Priming If the burner fails to lift oil, the pump may be dry and require priming. To prime the burner, fill a suitable container, such as a jar, with heating oil, disconnect the flexible oil line at the isolating valve and place the end into the container. Warranty Warranty Warranty Hold the container above the height of the burner and press the lockout reset button, once the pump has pulled the oil from the container through it is primed and can bethe reconnected to the main supply. Your HRM boiler is under warranty for 2 years from date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Warranty Your HRM boiler is under warranty for 2 years from the date of installation. Temperature Control Thermostat Oil Delivery Warranty Conditions Warranty Conditions Warranty Conditions Warranty Conditions The control thermostat regulates the temperature of the water within the boiler. the boiler an and oil delivery, wait forina accordance short period with before - The boiler must be installed and commissioned in accordance with our handbook - Switch The boiler mustoff beduring installed commissioned ourswitching handbookthe boiler back on to allow sediment - minimum The boilerformust be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook The recommended settings, governed by the control knob, are maximum for heating and hot water and in the bottom of the oil supply tank to settle. - hot Thewater boileronly. must not be repaired, modified or tampered with by any person not authorised by HRM - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM - The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM Maintenance Boiler Overheat Extended Warranty(Limit) Thermostat Extended Warranty Extended Warranty Extended Warranty Your boiler should be serviced annually. Failure to have this done will invalidate your warranty and may also lead to In the unlikely event the boiler overheats the reset button will trip and cut the power supply to the boiler. Allow the inconvenient breakdowns. A “Benchmark” service log canatbe found of this manual. The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document the end at ofthe thisback manual should be completed as The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document shouldatbethe completed end of this as manual should be completed as boiler to by cool then press the reset button the thermostat. appropriate your installer / engineer. This to is reset your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance If you difficulty in locating service engineer, please document contact ourtoservice who for may able to provide with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our have recommendations. Returna the warranty registration HRM indepartment order to qualify a be further 3 year with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year you withofthe name an engineer your of area. warranty of the heat exchanger – a total of 5 years. warranty the heatofexchanger – aintotal 5 years. warranty the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. IMPORTANT - If overheating occurs regularly, consult your installation engineer. There may be a fault withofthe central heating system Burner Spares Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions - Power Neon must Lamp be serviced annually and maintained in accordance with this handbook. The contactmust our sales department for further spares. with this handbook. The The boiler - Please The boiler be serviced annually and information maintainedoninburner accordance - The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual The lamp is illuminated when there is power to the control thermostat and the control system (time clock) is requesting heat. This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights Limit Neon Lamp After Sales Service After Sales Service After Sales Service After Sales Service - The lamp is illuminated when there is power the controls, but the who boilerwill hasbeoverheated. Whenthe the limit reset is If your boiler fails during the warranty periodtocontact your installer, able to identify - If your boiler fails during the warranty period contact your installer, who will be able to identify the - If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able to your identify installer, the who will be able to identify the pressed should extinguish. your installer will contact us. cause ofthis thelamp problem. If appropriate, cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installer will contact us. - Lockout Neon Lamp Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM service department service department service department service department The remote reset plate supplied with the boiler can be connected to the X-ternal control panel to allow for indoor resetting the burner. Simply pass the Molex connector through thedepartment. cable trunking already used to supply power to If you areofunable to contact your installer please contact our service Quoting your boiler’s - If you are unable to contact your installer please contact our service department. Quoting your boiler’s - Ifwhen you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s the boiler and connect to the corresponding Molexonconnector panel. The lamp is illuminated there serial number when phoning – this can be found the coveron of the this control manual. serial number when phoning – this can be found on the cover of this manual. serialshould number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover of this manual. is power to the controls, but the burner has not fired correctly. When the lockout reset is pressed this lamp Standard X-ternal & System X-ternal extinguish. This lamp is also a reset button which provides an alternative to pressing the reset on the burner itself. Handbook - 44 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook 3 Standard X-ternal & System X-ternal Handbook Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook 3 5 3 35 Householder Information Technical Specifications – Boiler Dimensions – Standard X-ternal (15/19) IMPORTANT! Frontal View Householder Information Householder Information Technical Specifications – Boiler Dimensions – System X-ternal Householder Information IMPORTANT! IMPORTANT! Frontal View be commissioned in order to: Your boiler must Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: IMPORTANT! Your boiler must be commissioned in order to: - For 12/14 Standard X-ternal (heat only) wall plate and external casing measurements are the same as System X-ternal - Validate your warranty - Ensure the boiler has been installed correctly and avoid premature failure - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum - efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check hasthe specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. - Validate your warranty Validate your warranty - Validate your warranty - - Ensure the boiler has been installed correctly and avoid premature failure Ensure the boiler has been installed - Ensure correctly the boiler and avoid has been premature installed failure correctly and avoid premature failure Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. Warranty Warranty Your HRM boiler is under warranty for 2 years from the date of installation. Warranty Conditions Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM Extended Warranty Warranty Warranty Warranty Conditions Warranty Conditions - - The boiler must be installed and commissioned in accordance with our handbook The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook - - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM Extended Warranty Extended Warranty Extended Warranty The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document shouldatbethe completed end of this as manual should be completed as appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year Underside warranty of theView heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. warranty of the heat exchangerwarranty – a total of View 5the years. heat exchanger – a total of 5 years. Underside Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions - The boiler must be serviced annually and maintained in accordance with this handbook. The “Benchmark” service log is located at the back of this manual - The boiler must be serviced annually and maintained in accordance with this handbook. The The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights After Sales Service - After Sales Service After Sales Service After Sales Service - If your boiler fails during the warranty period contact your installer, who will be able to identify the cause of the problem. If appropriate, your installer will contact us. - If your boiler fails during the warranty period contact your installer, who will be able to identify the If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able to your identify installer, the who will be able to identify the cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installer will contact us. - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM service department - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM service department service department service department - If you are unable to contact your installer please contact our service department. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. - If you are unable to contact your installer please contact our service department. Quoting your boiler’s If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover of this manual. 66 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook 3 8 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternalStandard Standard X-ternal & System X-ternal X-ternal & System X-ternal Handbook Handbook Handbook Handbook 3 3 37 Householder Information Technical Specifications IMPORTANT! - IMPORTANT! IMPORTANT! IMPORTANT! Boiler Model in order to: 12/14 Condensing Your boiler must be commissioned Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: Your boiler must be commissioned in order to: - Householder Information Householder Information Householder Information Technical Specifications – Burner Settings Validate your warranty Standard X-ternal - Ensure the boiler has been installed correctly and avoid premature failure Validate your warranty - btu/h Output Validate your warranty Kw - Validate your warranty 15/19 Condensing 47,800 64,850 14 19 US/GPH 80° EH Nozzle - Ensure the boiler has beenSize installed correctly and0.50 avoid premature failure 0.55 80° EH & Type Ensure the boiler has been installed - Ensure correctly the boiler and avoid has been premature installed failure correctly and avoid premature failure 6.9 8.6 BAR Electrical Supply 230V Single Phase, Fused 5amp Oil the Pressure - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set boiler to its optimum efficiency. Operating100 conditions for the boiler125 will vary from site to site, your - Set the boiler to its optimum - efficiency. Set the boiler Operating to itsPSI conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your Max Power Consumption 110W commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check hasthe specialised oil pressure equipment and 1.34 analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for 1.63 Fuel temperature, smoke and carbon dioxide content. Class C2 (28 Sec Kerosene) temperature, smoke andKg/hr carbon dioxide content. Firing Rate temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. 1.7 2.05 Litres/hr Oil Supply Connection 10mm Compression, Single Pipe 0 Heating Systems Requirements Fullyboiler. Pumped, Conventional Open Vented, or Scale Your installer will organise the commissioning of your Should you experience any difficulty locating an Your Smoke installer No. will organiseBacharach the commissioning of your0boiler. Should you experience any difficulty locating an Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an Sealed System engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. 11.5 12 CObe % with details 2 able engineer, our service department engineer, may our to service provide department you may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. Max Operating Pressure 3 Bar (43.5psi) Static Head 30.59 Meters 85 85 Less ambiant °C Flue Gas Temp (100ft) A A Band SEDBUK Operating Temperature Range 60 to 80 Degree’s Centigrade Resistance To“Benchmark” Water Flow Between Return 15/19 - 35mm - 26mm Installation, Commissioning and12/14 Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Burner Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book Fault Diagnosis and Flow Connections (10 Deg Temp Rise) Please ensure that your installer has completed all 100 sections of theCentigrade log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Cut Out Temperature Degree’s Burner fails to start -all lamp not illuminated Please ensure that your installer has Please completed ensure thatsections your installer of the has log book completed (foundall atMains sections the back of ofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work.12/14 Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. Weight Empty 15/19 - 93kg - 84kg Blown fuse The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. Time clock/programmer not calling for heat Water Capacity 15/19 - 19.25 Litres 12/14 - 17.5 Litres Room or hot water thermostats not calling for heat SEDBUK Rating A Burner lockout lamp is illuminated - Warranty Warranty Your HRM boiler is under warranty for 2 years from the date of installation. Warranty SystemConditions X-ternal Your HRM boiler is under Warranty Conditions - Lack of oil Faulty solenoid coil Blocked nozzle Warranty Warranty Faulty fire valve Air in oil supply Your HRM boiler is under warranty for 2 years from the date of installation. warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from theEmpty dateoiloftank installation. Blocked Oil Filter Warranty Conditions Warranty Conditions Flame extinguishes after a short period Photocell faulty The boiler must be installed and commissioned in accordance with our handbook control box and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in Faulty accordance with our handbook The boiler must be installed and commissioned in accordance with our handbook - The boiler must be installed Electrical Supply 230V Single Phase, Fused 5amp sparkby any person not authorised by HRM - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM - The boiler must not be repaired, modified or tamperedNowith Max Power Consumption 110W - The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorised by HRM bybox any person not authorised by HRM Faultywith control Fuel Class C2 (28 Sec Kerosene) Faulty ignition transformer Extended Warranty Extended Warranty Incorrect electrode setting Oil Supply Connection 10mm Compression, Single Pipe Extended Warranty Extended Warranty Heating Systems Requirements Sealed Systems Only does not runand Seized oil pump The “Benchmark” and warranty registration document the end Static of thisHead manual should be completed as The Motor “Benchmark” warranty registration document at the end of this manual should be completed as Max Operating Pressure 3 Barat(43.5psi) 30.59 Meters The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document should bethe completed end of this as manual should be completed as Motor at faulty appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance (100ft) appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed boiler in accordance has been correctly installed in accordance Control boxthe faulty with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year Capacitor faulty with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year Operating Temperature Range 60 to 80 Degree’s Centigrade warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. warranty of the heat exchangerwarranty –Radio/T.V a total of 5 the years. heat exchanger – a total of 5 years. Resistance To Water Flow Between Return 12/14 – 26mm interference Incorrect electrode setting and Flow Connections (10 Deg Temp Rise) Poor earth bonding Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Faulty ignition transformer Cut Out Temperature 100 Degree’s Centigrade Weight 12/14 - 84kg - The boilerEmpty must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced annually and maintained in accordance with this handbook. The Blocked nozzle - The boiler must be serviced - Smokey annually The exhaust boiler and-must maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The Water Capacity 12/14 - 17.5 Litres “Benchmark” service log is located at the back of this manual “Benchmark” service log is located at the back of thisIncorrect manualburner settings “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual SEDBUK Rating A - This warranty is in addition to your statutory and other legal rights After Sales Service - Burner starts violently Ignition - This warranty is in addition to your statutory and otherDelayed legal rights Incorrect electrode This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights adjustment After Sales Service After Sales Service After Sales Service Electrode insulation damaged HT leads faulty Air in oil supply Incorrect air adjustment - If your boiler fails during the warranty period contact your installer, who will be able to identify the cause of the problem. If appropriate, your installer will contact us. - If your boiler fails during the warranty period contact your installer, who will be able to identify the If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able to your identify installer, the who will be able to identify the cause of the problem. If appropriate, your installer willIncorrect contactcombustion us. Oil cause odours - installer cause of the problem. If appropriate, your of the problem. will contact If appropriate, us. your installer will contact us. settings - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM service department - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM service department Unstable flame Incorrect head settings service department service department - If you are unable to contact your installer please contact our service department. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. - If you are unable to contact your installer please contact ourairservice department. Quoting your boiler’s Excess If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s Faulty nozzle serial number when phoning – this can be found on the cover of this manual. serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover of this manual. Oil leak 8 Standard X-ternal & System X-ternal Standard Handbook X-ternal & System X-ternal Handbook Low oil pressure 3 9 10 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Standard Standard X-ternal & System X-ternal X-ternal & System X-ternal Handbook Handbook Handbook Handbook 3 3 39 Householder Information Boiler Installation Boiler Installation - Continued Householder Information Householder Information Householder Information IMPORTANT! IMPORTANT! IMPORTANT! IMPORTANT! Regulations Boiler Your boiler must be commissioned in order to: Your boiler Location must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: The Installation of oil fired boilers must comply with the following Standards and Codes of Practice: Noise levels consideration should be given to the following: - Validate your warranty - Validate your–warranty - Validate your warranty - Validate your warranty BS 5410-1:1997 Oil installations up to 45kW Where flue terminates near thecorrectly boundary of avoid an adjoining property, - Ensure the boiler has been installed correctly and avoid premature failure - -Ensure the aboiler has been installed and premature failureconsideration should be given to - Ensure the boiler has been installed - Ensure correctly thenoise boiler anddisturbance avoid has been premature installed failure correctly andsensitive avoid premature failure possible as some people are to even low noise levels. BS 5449 Forced circulation hot water central heating systems for domestic premises - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum - Wall efficiency. SetConstruction the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your commissioning specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for BS 7593:2006 engineer has Treatment of water in hot water central heating systems commissioning engineer has specialised commissioning equipment engineer to check hasthe specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. The boiler must be installed on a suitable load bearing external wall. Building Regulations Part L1 Part J 2006 England and Wales, Part F Scottish Regulations and Technical Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Booklet L Northern Ireland Your installer will organise the Your commissioning installer will of organise yourof boiler. the Should commissioning you experience ofmaterial, your any boiler. difficulty Shouldlocating you experience an any the difficulty locating an For walls timber, stramit or similar thedetails structural material must support engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our constructed service department may be able to provide you with of an engineer in your area. weight engineer, our service department engineer, may beboiler able our to service provide department you details may be ofable an engineer to frame provide in you yourwith area. details of anwhen engineer in your area. of the when filled withwith water. A stud work should be constructed appropriate. BS 7671:2001 Electrical Regulations BS 7074 It is not necessary to construct a heat barrier around the wall plate. Code of practice for sealed systems “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark”Where Installation, Commissioning “Benchmark” Service Record Commissioning Log Book and aService Book the external cladding is and of Installation, weatherboard or similar, construct “pictureRecord frame” Log for the wall plate to seat against. PleaseSizing ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Boiler Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. It is important to establish the correct size of boiler required. Boiler output will depend on a number of factors, including: - The preferred room temperatures Warranty - Location winter temperature - Structural and ventilation heat losses Your boilerhot is under for 2 years from the date of installation. - HRM Domestic waterwarranty requirements Warranty Warranty Warranty Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Warranty Warranty Conditions This is Conditions a complicated calculation, we recommend you employ the services of a heating engineer, whoWarranty will determine Conditions Warranty Conditions the correct size of boiler required for your property. - The boiler must be installed and commissioned in accordance with our handbook - The boiler must be installed and commissioned in accordance with our handbook - The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook - Refurbishing The boiler must repaired, modified or tampered with by any person not authorised by HRM an not Oldbe System - Extended Warranty – Before installing a new boiler: IMPORTANT Extended Warranty - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM Extended Warranty Extended Warranty The “Benchmark” and registration at the of this manual should be completed as scale that The “Benchmark” and warranty registration document at the end of this manual should be completed as The system should bewarranty chemically cleaned to document remove debris, in end the form of black magnetite sludge and The lime “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document shouldatbethe completed end of this as manual should be completed as appropriate by your installer and / engineer. ThisFailure is yourtorecord that boiler been correctly accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance accumulates in radiators pipe work. do this willthe result in has debris adhering to installed the cleaninsurfaces of a new appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance with our recommendations. Return the warranty document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year boiler, causing kettling or knocking noises. registration It also prohibits efficient heat transfer. A cleanser such with as our Fernox recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year warranty of should the heat – asystem total of years.prior to changing the boiler warranty of the heat exchanger – a total of 5 years. Superfloc beexchanger added to the 485 hours warranty of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions System Protection - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located at the back of this manual After Installation “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual - Flush This the warranty is with in addition to your statutorytraces and other rights grease, metal swarf, solder pieces and oils used - This warranty is in addition to your statutory and other legal rights system a cleanser to remove of fluxlegal residues, - This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights during component manufacture. After Sales Service After Sales Service After Sales Service After Sales Service After Flushing - If your boiler fails during the warranty period contact your installer, who will be able to identify the - If your boiler fails during the warranty period contact your installer, who will be able to identify the - If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able to your identify installer, the who will be able to identify the cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, your installer will contact us. Add a corrosion inhibitor. This will minimise the chemical action and chemical change that takes place in a systems cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installer will contact us. primary water and system components. - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM service department service department Note: The manufacturer’s usage instructions for chemical cleaners and inhibitors should always be followed. service department service department Please refer to BS 7593:2006 for a detailed explanation of cleansing procedures. - If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. serial number when phoning – this can be found on the cover of this manual. serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover of this manual. 10 Standard X-ternal & System X-ternal Handbook Standard X-ternal & System X-ternal Handbook 3 11 12 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Standard Standard X-ternal & System X-ternal X-ternal & System X-ternal Handbook Handbook Handbook Handbook 3 3 311 Householder Information Flue Guard Assembly Instructions IMPORTANT! Householder Information Householder Information Householder Information IMPORTANT! IMPORTANT! IMPORTANT! Your boiler must be commissioned in order to: - Flue Terminating Positions Your boiler must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: Validate your warranty 1. Mark & Drill Holes - Validate your warranty - - Validate your warranty Validate your warranty - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed - Ensure correctly the boiler and avoid has been premature installed failure correctly and avoid premature failure Place the flue guard onto the front of the casing, mark out and drill the four 5mm holes. - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum - efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check has the specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for Note: Drill smaller pilot holes first dioxide to reduce the risk of the temperature, smoke and carbon content. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. fibreglass case cracking. Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. 2. Bolts & Washers Warranty Position Pass a stainless steel bolt with a washer through the front of the guard bracket. Place another washer on the back Warranty so it sits between the guard and the casing. Your HRM boiler is under warranty for 2 years from the date of installation. Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM Extended Warranty 3. Securing Guard Description A Directly Below An Opening (Air Brick, Window, etc) Warranty B Horizontally To An Opening Warranty C Below a Gutter, Eaves or Balcony With Protection (Note 2) Your HRM boiler is under warranty forBelow 2 yearsGutter, from Eaves the date Balcony of installation. D boiler Without Protection Your HRM boiler is under warranty Your for 2HRM years fromisthe under datewarranty of installation. for 2 ayears from the or date of installation. E From Vertical Sanitary Pipework Warranty Conditions From An Internal or External Corner Warranty Conditions WarrantyFConditions G Above Ground or Balcony Level H must be installed and commissioned From Surfaceinoraccordance Boundry Facing - The boiler withThe ourTerminal handbook - The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook J From a Terminal Facing a Terminal K must not be repaired, modified Vertical a Terminal Onany The person Same Wall - The boiler or From tampered with by not authorised by HRM - The boiler must not be repaired, - modified The boiler tampered not be with repaired, by anyHorizontally modified person not orFrom tampered authorised with by HRM by The any Same person not authorised by HRM L or must A Terminal On Wall M From An Oil Tank Extended Warranty Extended Warranty Extended Warranty Dimension 600mm 600mm 75mm 600mm 300mm 300mm 300mm 2500mm 1200mm 1500mm 750mm 1800mm Information taken from BS 5410-1:1997 The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document shouldatbethe completed end of this as manual should be completed as Secure the guardinstaller onto the case using washerthat the boiler has been correctly installed in accordance appropriate by your / engineer. Thisa isfurther your record appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance and nut on the inside. with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. warranty of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. Notes: Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions 1 - Terminals should be positioned so as to avoid products of combustion accumulating in stagnant pockets around - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced -theannually The boiler and must maintained beinto serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The building or entering buildings. “Benchmark” service log is located at the back of this manual “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual - This warranty is in addition to your statutory and other legal rights After Sales Service - - This warranty is in addition to your statutory and other legal rights This warranty is in addition to-2 your This statutory warranty and in addition legal rights to your other rights above it and the projection consists of plastics - Where a flue isisother terminated less thanstatutory 600mmand away fromlegal a projection or has a combustible or painted surface, then a shield of at least 750mm should be fitted to protect these surfaces. After Sales Service After Sales Service After Sales Service - If your boiler fails during the warranty period contact your installer, who will be able to identify the - If your boiler fails during the warranty period contact your installer, who will be able to identify the 4. Installation - IfComplete your boiler fails during the-3warranty yourlowest period boiler part contact failsofduring your the installer, warranty whoperiod will 2m be contact able to your identify installer, the balcony, who willflat be roof ableortoother identify theto which any - If the the terminal is less than above the ground, place cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your installer the problem. will terminal contact If appropriate, us. your installerby willa contact person hasofaccess, the should be protected guard. us. The installation of the X-ternal flue terminal guard is now Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM complete. - Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM service department service department service department service adepartment 4 - Where flue terminates near the boundry of an ajoining property, consideration should be given to possible noise disturbance as some people are sensitive to even low noise levels. If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. serial number when phoning – this can be found on the cover of this manual. serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover of this manual. 5 - Boilers can produce sulphur deposits, occasionally these deposits are discharged out of the flue, this should be taken into consideration when planning to site flue’s over patios etc. 12 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook 3 13 14 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal X-ternal & X-ternal System X-ternal StandardStandard X-ternalHandbook & System Handbook Handbook Handbook 3 3 313 Householder Information Fuel Supply System IMPORTANT! IMPORTANT! IMPORTANT! IMPORTANT! Your boiler must be commissioned in order to: Your boiler must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: SIGHT GAUGE - Validate your warranty - Ensure the boiler has been installed correctly and avoid premature failure - Householder Information Householder Information Householder Information Installation Procedure – Standard X-ternal - Validate your warranty - Validate your warranty -1. Unpack ValidateThe yourBoiler warranty - Ensure the boiler has been installed correctly and avoid premature failure Ensure the boiler has been installed -Remove Ensure correctly boiler and avoid has been premature installed failure correctlysilencer and avoid thethe fibre glass cover, burner assembly, boxpremature failure assembly, heat exchanger, top baffle and control panel. Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum - efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has Note: specialised commissioning equipment engineer to check has the specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for Keys forsmoke the fibre glass cover are secured temperature, smoke and carbon dioxide content. temperature, and carbon dioxide content.to the burner. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. 10mm - COPPER PIPEyou experience any difficulty locating an Your installer will organise the commissioning of your boiler. Should Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. ISOLATING VALVE OIL TANK TO BOILER BASE “Benchmark”CONCRETE Installation, Commissioning and Service Record Log Book MAXIMUM 100M “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. Oil Tank The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service recordWall is completed. 2. Attach Plate To Wall We recommend the use of plastic oil tanks, they require less maintenance than steel tanks and are longer lasting. 4 Rawl bolts are supplied to secure the wall plate to the wall. The drill size for the Rawl bolts is 14mm. A bunded oil tank may be required on any environmentally sensitive site where spillage of oil could pollute rivers, Warranty Warranty ponds, or any other water courses. Please refer to the appropriate requirements when locating oil tanks: “Control of Warranty Warranty Secure the wall plate to the wall and ensure that it is level Pollution Regulations”, “Building Regulations” and OFTEC Technical Paper T19. Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Oil Supply Warranty Conditions Warranty Conditions Warranty Conditions Warranty Conditions Fuel Tank Below the Burner - The boiler must be installed and commissioned in accordance with our handbook - The boiler must be installed and commissioned in accordance with our handbook - The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook The fuel pump can lift fuel to a height of 2.5m. A two pipe system or deaerator (Tiger Loop, 3K or similar) is not - required. The boiler must not be repaired, or tampered with by any person not authorised by HRM - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM For heights above 2.5m,modified please consult our service department. - The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM Extended Warranty Pipework Extended Warranty Extended Warranty Extended Warranty 3. Drill Holes For Pipe Work / Power Supply TheSoldered “Benchmark” warranty at in thethe end of this should be completed as the pump The “Benchmark” and warranty registration document at the end of this manual should be completed as fittings and should not be registration used, as the document joints will fail event of amanual fire. Flux deposits may damage The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at thedrill end registration of this the manual document should atbethe completed end of this as manual should be completed as Once theby wall plate is secure, holes work and appropriate your installer /the engineer. This isthe yourjoint. record that the boiler correctly installed in accordance appropriate your installer / engineer. Thisfor is yourpipe record that the boiler has been correctly installed in accordance and fuel by may deteriorate solder within Galvanised pipeshas andbeen fittings must not be used. The aggressive appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that / engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance power supply connections with a suitably sized drill bit. withaction our recommendations. Return the warranty registration to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year of the fuel will erode the zinc and damage the fuel document pump. with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. warranty of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. Keep the number of pipe joints to a minimum, form bends rather than using compression fittings. Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Joining Compounds - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” serviceshould log is located the care. back of this manual “Benchmark” service log is located at the back of this manual Jointing compounds be usedatwith Excessive amounts can cause blockages, and fragments “Benchmark” may cause service log is located “Benchmark” at the back of service this manual log is located at the back of this manual failure of the fuel pump or the non-return valve. We recommend the use of a non-setting liquid pipe sealant. - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights Automatic Isolation of the Fuel Supply in the Event of a Fire After Sales Service After Sales Service After Sales Service After Sales Service 4. Heat Exchanger In accordance with Document J of the Building Regulations “a means of automatic isolation of the fuel - supply” If your should boiler fails during the warranty contact installer, who inwill be able towith identify the - If your boiler fails during the warranty period contact your installer, who will be able to identify the be used. A remote acting period fire valve beingyour the most common accordance BS 5410- If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able boiler to your identify the who be able to identify the The isinstaller, supplied withwill 22mm copper end feed bends for the cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, your installer will contact us. 1:1997 cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installerflow will and contact us.connections, and a drain cock. return - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Oil Filtration service department - If you are unable to filter contact your installer please contact our service Quoting youroilboiler’s - If you are unable to contact your installer please contact our service department. Quoting your boiler’s The paper element supplied must be installed adjacent to thedepartment. boiler. Where a steel tank is installed we - If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s IMPORTANT: The heat exchanger is heavy, two people will recommend a further paper element filterbeis found also fitted adjacent tothis the manual. oil tank, replacement elements are available (Pt. serial number when phoning – this can on the cover of serial number when phoning – this can be found on the cover of this manual. serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover to of lift this manual. be required it into position. No. BS076) 14 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work undertaken fromheat the HRM without authorisation from the HRM Liftbethe exchanger into position, secure with nuts and service department service department service department washers provided. 3 15 16 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternalStandard Standard X-ternal & System X-ternal X-ternal & System X-ternal Handbook Handbook Handbook Handbook 3 3 315 Householder Information Installation Procedure Continued – Standard X-ternal IMPORTANT! IMPORTANT! IMPORTANT! IMPORTANT! Your boiler must be commissioned in order to: - Householder Information Householder Installation Procedure Continued –Standard X-ternal Information Householder Information Your boiler must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: Validate your warranty - Validate your warranty - - Validate your warranty Validate your warranty Note: The power supply to the boiler should be fitted with a 5 amp premature fuse. The electrical supply to the boiler should be made via - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed correctly and avoid failure - Ensure the boiler has been installed - Ensure correctly the boiler and avoid has been premature installed failure correctly anda avoid premature failure switched and fused spur located near the boiler, fitted with a 5 amp fuse. Topyour Baffle - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to 5.site, - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum - efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check has the specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for Place the top baffle into the heat exchanger as shown. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide content. A frost thermostat is fitted as standard to protect the boiler. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content.Where appropriate, an additional frost thermostat may be required protect the of the heating Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler.to Should yourest experience any system. difficulty locating an Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has Please completed ensure thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). 9.The Silencer Boxwillall The log book will be required in the event of any warranty work. Ensure that the service record is completed. log book be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. Slide the silencer box over the 4 mounting pins located on the heat 6. Control Panel exchanger. Secure the silencer box to heat exchanger by Fit the control panel onto the wall plate with and secure screw tightening the 4 supplied wing nuts and penny washers down onto provided. the mounting pins. Warranty Warranty Warranty Warranty Your HRM boiler is under warranty for 2 years from the date of installation. Warranty Conditions Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM - Warranty Conditions Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM - The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM 7. Thermostats Extended Warranty Extended Warranty Extended Warranty Extended Warranty 10. Burner Place the thermostat phials into their pockets located at the top The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document should the completed end of this as manual should as As you of the Fit that theatbe burner to the flange on be thecompleted silencer box. appropriate by your installer / engineer. This is your record thatheat the exchanger. boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record the boiler hasmounting been correctly installed in accordance appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler inpicture accordance hasthe been correctly installed in around accordance can see in this flue has been rotated into its with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document forposition. a further to HRM 3 year in order to qualify for a further 3 year IMPORTANT: Ensure the thermostat capillary tubes are operational warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. kept clear of any possible electrical contact on thewarranty control panel Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions - The boiler must be serviced annually and maintained in accordance with this handbook. The “Benchmark” service log is located at the back of this manual - The boiler must be serviced annually and maintained in accordance with this handbook. The The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights This warranty is in addition to-11. yourThis statutory warranty andis other in addition legal rights to your statutory and other legal rights Connect The Fuel Line After Sales Service - - After Sales Service If your boiler fails during the warranty period contact your installer, who will be able to identify the 8.cause Electrical of theConnections problem. If appropriate, your installer will contact us. 20mmno hole is provided in the wall for concealed cable - AUnder circumstances should “in plate warranty” work be undertaken without authorisation from the HRM entry. Use round cable ducting to pass wires through the wall service department cavity. - If you are unable to contact your installer please contact our service department. Quoting your boiler’s The earth bonding can– be to theon5mm stud of this manual. serial number whencable phoning thissecured can be found the cover provided on the wall plate, as shown. After Sales Service After Sales Connect theService fuel line from the burner, to the oil supply. - If your boiler fails during the warranty period contact your installer, who will be able to identify the If your boiler fails during the- warranty IfIMPORTANT: yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact ablenon-return to your identify installer, the who will be able to identify the The comes a built cause of the problem. If X-ternal appropriate, yourwith installer willincontact us. cause of the problem. If appropriate, cause your of installer the problem. will Ifreturn appropriate, us. your installer contact us. valve. No additional noncontact valve must be used.will Should the be circumstances used in conjunction with a work purpose designed without authorisation from the HRM - boiler Under no should “in warranty” be undertaken Under no circumstances should -underground “in Under warranty” no tank, circumstances work befoot undertaken should “in without warranty” authorisation work be undertaken from without authorisation from the HRM the valve found inside such tanks mustthe be HRM service department service department serviceordepartment removed at least rendered ineffective. A replaceable element filter be fitted near the The please adjacent images a department. Quoting your boiler’s - fuel If you aremust unable to contact yourtank. installer contact ourshow service If you are unable to contact your -clear installer If you are please unable contact to contact our service your installer department. please Quoting contact your our service boiler’sdepartment. Quoting your boiler’s fuel line with built in filter which are no longer supplied as serial number when phoning – this can be found on the cover of this manual. serial number when phoning –standard, thisserial can be number found on the phoning cover of – this can manual. beNumber: found onBS099A) the cover of this manual. they arewhen available separately (Part Please refer to page 15 of this manual for oil tank installation recommendations 16 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook 3 17 18 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Standard X-ternal & System Standard X-ternal & System X-ternalX-ternal Handbook Handbook Handbook Handbook 3 3 317 Householder Information Installation Procedure Continued – Standard X-ternal IMPORTANT! IMPORTANT! IMPORTANT! IMPORTANT! Your boiler must be commissioned in order to: Your boiler must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: - Validate your warranty - Ensure the boiler has been installed correctly and avoid premature failure - Householder Information Installation Procedure – System X-ternalHouseholder Information Householder Information Lead 12-. Burner Validate your warranty - Validate your warranty -1. Unpack ValidateThe yourBoiler warranty - Ensure the boiler has been installed correctly and avoid premature failure Connect the 3 pin plug socket. - and Ensure the boiler has been installed -Remove Ensure correctly boiler and avoid has been premature installed failure correctlysilencer and avoid thethe fibre glass cover, burner assembly, boxpremature failure assembly, heat exchanger, expansion vessel, pump, Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum -pressure efficiency. Set the boiler Operating toand its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your relief valve control panel. commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check hasthe specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide content. 13. Condensate Drain smoke and carbon temperature, dioxide temperature, content. smoke and carbon dioxide content. Note: Keys for the fibre glass cover are secured to the burner. Your installer will organise the commissioning of your boiler.In Should any difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an order to you drainexperience away condensate produced in operation Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. there is a stainless steel tube connection onengineer, the underside our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. of the flue, which comes pre-connected to a flexible hose. The flexible hose supplied forms the condensate trap and is terminated with a rubber fitting which will seal inside “Benchmark” Installation, Commissioning 22mm and Service Logthat Book “Benchmark” Installation, Commissioning and Service Record Log Book plasticRecord waste pipe must be connected into a “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book soak-away, the household drains or a vertical stack. Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service recordWall is completed. 2. Attach Plate To Wall 14. Priming The Burner 4 Rawl bolts are supplied to secure the wall plate to the wall. The Ensure both power and fuel supplies to the boiler are switched on. drill size for the Rawl bolts is 14mm. Press the reset button, the burner will start it’s firing sequence. To Warranty Warranty release air from the oil line, slacken the vent plug during this Warranty Warranty Secure the wall plate to the wall and ensure that it is level sequence. If ignition fails the burner will go to lock out, wait 60 Your HRM boiler is under for 2 years from the date of installation. Your HRM boiler is under warranty for 2 years from the date of installation. seconds and repeat the warranty procedure. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Warranty Conditions 15. Test The Fuel Supply Warranty Conditions Warranty Conditions Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook - The boiler must be installed and commissioned in accordance with our handbook With the burner running, check the fuel supply for- airThe leaks. It ismust be installed boiler and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook normal for a static air bubble to remain at the highest point of the - The boiler must not be repaired, modified or tampered person not authorised by HRM through the oil line - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM oil with line, by butany a continuous stream of bubbles - The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM indicates that air is being drawn in. This must be cured before Extended Warranty Extended Warranty proceeding. Extended Warranty Extended Warranty Drill Holes For Pipe Work / registration Power Supply The “Benchmark” and warranty registration document at the end of this manual should be completed as The3.“Benchmark” and warranty document at the end of this manual should be completed as The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document shouldatbethe completed end of this as manual should be completed as appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate Thiswall isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance Once the plate is secure, drill holes for the pipe work and with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in drill order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year power supply connections with warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger –a asuitably total ofsized 5 years. bit. warranty of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. Extended Warranty Conditions 16. Casing Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions - Lift The mustposition, be serviced and plate maintained in lock accordance with this handbook. The the boiler case into secure annually it to the wall using the “Benchmark” service log is located at the back of this manual located on the underside. - The boiler must be serviced annually and maintained in accordance with this handbook. The The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual - - This warranty is in addition to your statutory and other legal rights This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights This warranty is in addition to your statutory and other legal rights After Sales Service - After Sales Service After Sales Service After Sales Service 4. Heat Exchanger - If your boiler fails during the warranty period contact your installer, who will be able to identify the cause of the problem. If appropriate, your installer will contact us. - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM - Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work undertaken fromheat the HRM without authorisation from the HRM Liftbethe exchanger into position, secure with nuts and service department service department service department service department washers provided. 17. Commissioning the Boiler If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your installer please contact our service department. Quoting your boiler’s - If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s IMPORTANT: The heat exchanger is heavy, two people will serial number when phoning – this can be found on Installation the cover ofisthis manual. serial number when phoning – this can be found on the cover of this manual. complete. The boiler must now be commissioned serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on coverto oflift this manual. be the required it into position. by a competent engineer. The “Benchmark” log found at the back of this manual should be completed, and the warranty documentation returned to HRM Boilers Ltd. - 18 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook - If your boiler fails during the warranty period contact your installer, who will be able to identify the If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able boiler to your identify the who be able to identify the The isinstaller, supplied withwill 22mm copper end feed bends for the cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installerflow will and contact us.connections, and a drain cock. return 3 19 20 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal X-ternal & X-ternal System X-ternal StandardStandard X-ternal Handbook & System Handbook Handbook Handbook 3 3 319 Householder Information Installation Procedure Continued – System X-ternal IMPORTANT! IMPORTANT! IMPORTANT! IMPORTANT! Your boiler must be commissioned in order to: - Householder Information Householder Installation Procedure Continued – System X-ternal Information Householder Information Your boiler must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: Validate your warranty - Validate your warranty - - Validate your warranty Validate your warranty Note: The power supply to the boiler should be fitted with a 5 amp premature fuse. The electrical supply to the boiler should be made via - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed correctly and avoid failure - Ensure the boiler has been installed - Ensure correctly the boiler and avoid has been premature installed failure correctly anda avoid premature failure switched and fused spur located near the boiler, fitted with a 5 amp fuse. Topyour Baffle - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to 5.site, - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum - efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check has the specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for Place the top baffle into the heat exchanger as shown. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide content. A frost thermostat is fitted as standard to protect the boiler. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content.Where appropriate, an additional frost thermostat may be required protect the of the heating Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler.to Should yourest experience any system. difficulty locating an Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has Please completed ensure thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). 9.The Silencer Boxwillall The log book will be required in the event of any warranty work. Ensure that the service record is completed. log book be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. Slide the silencer box over the 4 mounting pins located on the heat 6. Control Panel exchanger. Secure the silencer box to heat exchanger by Fit the control panel onto the wall plate with and secure screw tightening the 4 supplied wing nuts and penny washers down onto provided. the mounting pins. Warranty Warranty Warranty Warranty Your HRM boiler is under warranty for 2 years from the date of installation. Warranty Conditions Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM - Warranty Conditions Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM - The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM 7. Thermostats 10. Attach Pump Extended Warranty Extended Warranty Extended Warranty Extended Warranty Place the end thermostat phials into theirbe pockets located Attach tomanual the heat exchanger, ensuring The “Benchmark” and warranty registration document at the of this manual should completed as at the top The “Benchmark” and warranty registration document at thethe endpump of this should be completed as that the The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document should atbethe completed end is ofused this as manual should be completed as of the heat exchanger. supplied washer between the connection. appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year IMPORTANT: Ensure the thermostat capillary tubes are warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. kept clear of any possible electrical contact on thewarranty control panel Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions - The boiler must be serviced annually and maintained in accordance with this handbook. The “Benchmark” service log is located at the back of this manual - The boiler must be serviced annually and maintained in accordance with this handbook. The The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights After Sales Service - - After Sales Service If your boiler fails during the warranty period contact your installer, who will be able to identify the 8.cause Electrical of theConnections problem. If appropriate, your installer will contact us. 20mmno hole is provided in the wall for concealed cable - AUnder circumstances should “in plate warranty” work be undertaken without authorisation from the HRM entry. Use round cable ducting to pass wires through the wall service department cavity. - If you are unable to contact your installer please contact our service department. Quoting your boiler’s The earth bonding can– be to theon5mm stud of this manual. serial number whencable phoning thissecured can be found the cover provided on the wall plate, as shown. 20 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook After Sales Service After Sales Service - If your boiler fails during the warranty period contact your installer, who will be able to identify the If your boiler fails during the-11. warranty IfAttach yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able to your identify installer, the who will be able to identify the (Cont.) cause of thePump problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installer will contact us. the 3 pin plug from the pump to the control panel. - Connect Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM service department service department service department - If you are unable to contact your installer please contact our service department. Quoting your boiler’s If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover of this manual. 3 21 22 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Standard X-ternal & System Standard X-ternal & System X-ternalX-ternal Handbook Handbook Handbook Handbook 3 3 321 Householder Information Installation Procedure Continued – System X-ternal IMPORTANT! Householder Information Householder Information Householder Information Installation Procedure Continued – System X-ternal IMPORTANT! IMPORTANT! IMPORTANT! Your boiler must be commissioned in order to: Your boiler must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: - Validate your warranty - Ensure the boiler has been installed correctly and avoid premature failure - Validate your warranty - - Validate your warranty Validate your warranty 16. Filling The System - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed - Ensure correctly the boiler and avoid has been premature installed failure correctly and25mm avoid diameter prematureholes failure are provided in the wall plate allowing a 12. Pressure Relief Valve connection to a cold feed. filling to the heat - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler Connect will varythe from siteloop to site, your - Set the boiler to its optimum - efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from site forto the site, boiler yourOpen will vary from site to valve site, your exchanger on the ½” elbow. the filling loop and commissioning engineer has specialised equipmentAttach to check oil pressure and analyse theinch exhaust gases for at commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for the the pressure relief valve to the half socket located commissioning engineer has specialised commissioning equipment engineer to check hasthe specialised oil pressure equipment andpressurise analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for the system until 1 bar is showing on the pressure temperature, smoke and carbon dioxide content. the back left of the heat exchanger in the orientation shown. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content.gauge. It may be necessary, after venting air from the heating system, repeat you this experience operation in to filllocating the system Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler.toShould anyorder difficulty an Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of correctly. your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. 17. Burner 13. Pressure Relief Valve (Cont.) Warranty The flow from the pressure relief valve should be plumbed away through the bottom of the wall plate using the supplied 15mm Your HRMpipe. boiler is under warranty for 2 years from the date of installation. copper Warranty Conditions Fit the burner to the mounting flange on the silencer box. Warranty Warranty Warranty Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM Extended Warranty Warranty Conditions Warranty Conditions - - The boiler must be installed and commissioned in accordance with our handbook The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook - - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised HRM The Fuel Line 18. by Connect Extended Warranty Extended Warranty Extended Warranty Connect the fuel line from the burner, to the oil supply. The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document at the end of this manual should be completed as 14. Expansion Vessel The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document should atbethe completed end ofThe this as X-ternal manualcomes shouldwith be completed as IMPORTANT: a built in non-return appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record No that installed the boiler in accordance has been installed in accordance valve. additional non returncorrectly valve must be used. Should the with our recommendations. Return the warranty registration to HRMvessel in order qualify a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year Hookdocument the expansion nuttoover thefor bracket located at the with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to 3 year in order towith qualify a furtherdesigned 3 year boiler be used in HRM conjunction a for purpose warranty of the heat exchanger – a total of 5 years. back of the heat exchanger, as shown. warranty of the heat exchanger – a total of 5 years. warranty of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. underground tank, the foot valve found inside such tanks must be removed or at least rendered ineffective. A replaceable element Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions fuel filter must be fitted near the tank. - The boiler must be serviced annually and maintained in accordance with this handbook. The “Benchmark” service log is located at the back of this manual - This warranty is in addition to your statutory and other legal rights After Sales Service - - - The boiler must be serviced annually and maintained in accordance with this handbook. The The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back ofNote: this manual Please refer to page 15 of this manual for oil tank installation recommendations. - This warranty is in addition to your statutory and other legal rights This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights After Sales Service After Sales Service After Sales Service If your boiler fails during the warranty period contact your installer, who will be able to identify the cause of the problem. appropriate, your installer will contact us. 15 . Expansion VesselIf(Cont.) - If your boiler fails during the warranty period contact your installer, who will be able to identify the If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able to your identify installer, the who will be able to identify the cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installer will contact us. - Connect Under no circumstances “in warranty” betoundertaken the other end of should the expansion vesselwork hose the nipple without authorisation from the HRMservice department on the heat exchanger. - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM 19. Burner Lead service department service department service department Connect the 5 pin plug and socket. - If you are unable to contact your installer please contact our service department. Quoting your boiler’s If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover of this manual. - If you are unable to contact your installer please contact our service department. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. 22 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook 3 23 24 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Standard&X-ternal System X-ternal Standard X-ternal System & X-ternal Handbook Handbook HandbookHandbook 3 3 323 Householder Information Installation Procedure Continued – System X-ternal IMPORTANT! IMPORTANT! 20.boiler Condensate Your must be Drain commissioned in order to: Householder Information Householder Information Householder Information The Condensate Drain IMPORTANT! IMPORTANT! Condensate Installation in order to: Your boiler mustDrain be commissioned Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: order toyour drainwarranty away condensate produced in operation X-ternal condensing - InValidate - The Validate your warranty range of boilers use a single unit heat exchanger similar to those in the condensing Wallstar. - Validate your warranty - Validate your warranty there is a stainless steel tube connection on the underside However, in order to drain away condensate produced in operation, there is a stainless steel tube connection on the of the flue, which comes pre-connected to a flexible hose. underside of the flue, pre-connected a flexible hose.failure The flexible hose supplied forms the condensate - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler haswhich beencomes installed correctly andto avoid premature - Ensure the boiler has been installed - Ensure the boiler and avoid has premature installed failure correctly andseal avoid premature The flexible hose supplied forms the condensate trap and trap andcorrectly is terminated withbeen a rubber fitting which will inside 22mm failure plastic waste pipe, it must be connected into a terminated withtoa its rubber fitting which will seal inside 22mm (fig 1.1), the optimum householdefficiency. drains (figOperating 1.2), or a vertical stack 1.3). - isSet the boiler optimum efficiency. Operating conditions for the boiler will vary from site to site, your - soak-away Set the boiler to its conditions for(fig the boiler will vary from site to site, your - Set the boiler to its optimum - efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your plastic waste pipeengineer that must be specialised connected into a soak-away, commissioning has equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check has the specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for the household smoke drains or a vertical temperature, and carbon stack. dioxide content. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. Soak Away 21. Priming The Burner Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be ofable an engineer to provide in you yourwith area. details of an engineer in your area. Ensure both power and fuel supplies to the boiler are switched on. Press the reset button, the burner will start it’s firing sequence. To release air from the oil line, slacken the vent plug during this sequence. If ignition fails the burner will go to lock out, “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning “Benchmark” and Installation, Service Record Commissioning Log Book and Service Record Log Book wait 60 seconds and repeat the procedure. Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the The event log book of anywill warranty be required work.inEnsure the event thatofthe any service warranty record work. is completed. Ensure that the service record is completed. 22. Test The Fuel Supply With the burner running, check the fuel supply for air leaks. It is normal for a static air bubble to remain at the highest point of the oil line, but a continuous stream of bubbles through the oil line Warranty indicates that air is being drawn in. This must be cured before proceeding. Your HRM boiler is under warranty for 2 years from the date of installation. Warranty Conditions Your HRM boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler from isthe under datewarranty of installation. for 2 years from the date of installation. fig 1.1 Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM Household Drains Warranty Warranty Warranty - Warranty Conditions Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM 23. Casing Extended Warranty Extended Warranty Extended Warranty Extended Warranty Lift the case into position, secure it to the wall plate using the The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document shouldatbethe completed end of this as manual should be completed as lock located on the underside. appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return with theour warranty recommendations. registration Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year Vertical Stack document warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. warranty of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. Extended Warranty Conditions - fig 1.2 Extended Warranty Conditions Extended Warranty Conditions Extended Warranty Conditions - The boiler must be serviced annually and maintained in accordance with this handbook. The “Benchmark” service log is located at the back of this manual - The boiler must be serviced annually and maintained in accordance with this handbook. The The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights This warranty is in addition to-yourThis statutory warranty andisother in addition legal rights to your statutory and other legal rights After Sales Service 24. Commissioning The Boiler - After Sales Service - After Sales Service After Sales Service If your boiler fails during the warranty period contact your installer, who will be able to identify the Installation is complete. The boiler must now be commissioned by cause of the problem. If appropriate, your installer will contact us. a competent engineer. The “Benchmark” log found at the back of this manual should be completed, and the warranty documentation - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM returned to HRM Boilers Ltd. service department - If your boiler fails during the warranty period contact your installer, who will be able to identify the If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able to your identify installer, the who will be able to identify the cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installer will contact us. - - If you are unable to contact your installer please contact our service department. Quoting your boiler’s If you are unable to contact your - installer If you are please unable contact to contact our service your installer department. pleaseQuoting contact your our service boiler’sdepartment. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. serial number when phoning – thisserial can be number foundwhen on the phoning cover of – this can manual. be found on the cover of this manual. If you are unable to contact your installer please contact our service department. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. 24 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM service department fig 1.3 service department service department 3 25 26 Standard X-ternal & System X-ternal Handbook Standard X-ternal & System X-ternal Standard X-ternal System X-ternal Standard X-ternal && System X-ternal Handbook Handbook Handbook 3 3 325 Householder Information Control Panel Wiring Diagrams – X-ternal and System X-ternal IMPORTANT! Householder Information Householder Information Householder Information Boiler Maintenance IMPORTANT! IMPORTANT! IMPORTANT! Servicing Your boiler must be commissioned in order to: Your boiler must be commissioned Your in order boilerto: must be commissioned in order to: Your boiler must be commissioned in order to: The boileryour should be serviced annually. Should you experience any difficulty in locating an engineer, our service Validate warranty -department Validate may your be warranty able to provide you with the contact details of an engineer in your area. - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed correctly and avoid premature failure - Ensure the boiler has been installed - Ensure correctly the boiler and avoid has been premature correctly andservicing avoid premature failure IMPORTANT: Isolate the installed powerfailure supply before the boiler. - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your - Set the boiler to its optimum -Servicing efficiency. Set the boiler Operating to its conditions optimum efficiency. for the boiler Operating will vary conditions from siteforto the site,boiler your will vary from site to site, your Steps commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for commissioning engineer has specialised commissioning equipment engineer to check has the specialised oil pressure equipment and analyse to check the the exhaust oil pressure gases for and analyse the exhaust gases for Standard X-ternal and X-ternal temperature, smoke and carbon System dioxide content. temperature, smoke and carbon dioxide content. temperature, smoke and carbon dioxide temperature, content. smoke and carbon dioxide content. 1. Remove the burner and combustion chamber baffles/insulation, clean the internal heat exchanger surfaces and components. Replace the the combustion chamber baffles andShould insulation with new items.any difficulty locating an Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an Your installer will organise commissioning of your boiler. you experience Your installer will organise the Your commissioning installer will of organise your boiler. the Should commissioning you experience of your any boiler. difficulty Shouldlocating you experience an any difficulty locating an engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department may be able to provide you with details of an engineer in your area. engineer, our service department engineer, may be able our to service provide department you with details may be of able an engineer to provide in you your with area. details of an engineer in your area. 2. Check and replace seals, gaskets and flexible oil lines as appropriate. - Validate your warranty - Validate your warranty - 3. Clean or replace filter elements and de-sludge the oil tank. “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark” Installation, Commissioning and Service Record Log Book “Benchmark”4.Installation, “Benchmark” and Installation, Service Record Commissioning Lognozzle. Book For andinstructions Service Record Log Dismantle Commissioning the burner assembly and clean, fit a new on how to Book carry this out please read the separate burner withallyour boiler.of the log book (found at the back of this manual). Please ensure that your installer has completed all sections of the log book (found at the back of this manual). Please ensure that your instructions installer hassupplied completed sections Please ensure that your installer has Please completed ensure all thatsections your installer of the has log book completed (foundall atsections the backofofthe thislog manual). book (found at the back of this manual). The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required in the event of any warranty work. Ensure that the service record is completed. The log book will be required5. in the The event log book of any will warranty be required work. in Ensure the event that of the any service warranty record work. is completed. Ensure that the service record is completed. Check the oil pressure and flue gas analysis, adjust the burner settings as appropriate. IMPORTANT: Do not use a wire brush to clean flue ways. Warranty Warranty Warranty Warranty Your HRM boiler is under warranty for 2 years from the date of installation. Warranty Conditions Baffle Your HRMReplacement boiler is under warranty for 2 years from the date of installation. Your HRM boiler is under warranty Your for 2HRM years boiler fromisthe under datewarranty of installation. for 2 years from the date of installation. Warranty Conditions - The boiler must be installed and commissioned in accordance with our handbook - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM Extended Warranty Warranty Conditions Warranty Conditions - - The boiler must be installed and commissioned in accordance with our handbook The boiler must be installed and - commissioned The boiler must inbe accordance installed and withcommissioned our handbook in accordance with our handbook - - The boiler must not be repaired, modified or tampered with by any person not authorised by HRM The boiler must not be repaired, - modified The boiler or must tampered not be with repaired, by anymodified person not or tampered authorisedwith by HRM by any person not authorised by HRM Extended Warranty Extended Warranty Extended Warranty The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warranty registration document at the end of this manual should be completed as The “Benchmark” and warrantyThe registration “Benchmark” document and warranty at the end registration of this manual document shouldatbethe completed end of this as manual should be completed as appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance appropriate by your installer / engineer. appropriate This isbyyour yourrecord installer that/ engineer. the boiler This has been is your correctly record that installed the boiler in accordance has been correctly installed in accordance with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return the warranty registration document to HRM in order to qualify for a further 3 year with our recommendations. Return with theour warranty recommendations. registration document Return thetowarranty HRM in order registration to qualify document for a further to HRM 3 year in order to qualify for a further 3 year warranty of the heat exchanger – a total of 5 years. warranty of the heat exchanger – a total of 5 years. warranty of the heat exchangerwarranty – a total of 5the years. heat exchanger – a total of 5 years. Extended Warranty Conditions Extended Warranty Conditions Extended Conditions Extended Warranty Conditions Note: The electrical supply to the boiler should be made via a switched and fused spur located near the boiler, Warranty fitted 5 amp must fuse. be serviced annually and maintained in accordance with this handbook. The - with Thea boiler - The boiler must be serviced annually and maintained in accordance with this handbook. The - The boiler must be serviced - annually The boiler andmust maintained be serviced in accordance annually and with maintained this handbook. in accordance The with this handbook. The “Benchmark” service log is located at the back of this manual “Benchmark” service log is located at the back of this manual “Benchmark” service log is located “Benchmark” at the back of service this manual log is located at the back of this manual The Pump socket is only utilised on the X-ternal System, it is redundant on the Standard X-ternal. - This warranty is in addition to your statutory and other legal rights - This warranty is in addition to your statutory and other legal rights This warranty statutory warranty andisother in addition legal rights to your statutory and other legal rights A frost thermostat is fitted as standard to protect the X-ternal and X-ternal System boilers. Where -appropriate an is in addition to-yourThis additional frost thermostat may be required to protect the rest of the heating system. After Sales Service After Sales Service After Sales Service After Sales Service - If your boiler fails during the warranty period contact your installer, who will be able to identify the cause of the problem. If appropriate, your installer will contact us. - If your boiler fails during the warranty period contact your installer, who will be able to identify the If your boiler fails during the- warranty If yourperiod boiler contact fails during yourthe installer, warranty whoperiod will be contact able to your identify installer, the who will be able to identify the cause of the problem. If appropriate, your installer will contact us. cause of the problem. If appropriate, cause your ofinstaller the problem. will contact If appropriate, us. your installer will contact us. - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM service department - If you are unable to contact your installer please contact our service department. Quoting your boiler’s serial number when phoning – this can be found on the cover of this manual. - Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM Under no circumstances should - “in Under warranty” no circumstances work be undertaken should “in without warranty” authorisation work be undertaken from the HRM without authorisation from the HRM service department service department service department Priming the Burner - If you are unable to contact your installer please contact our service department. Quoting your boiler’s If you are unable to contact your -Ensure installer If youboth are please unable contact to contact oursupplies service your installer department. please Quoting contact your our service boiler’s department. power fuel boiler on. manual. Press the resetQuoting button,your the boiler’s burner will start it’s serial number whenand phoning – this cantobethe found on are the switched cover of this serial number when phoning –firing thisserial can be number found when on the phoning cover of – this can manual. found on the thisduring manual. sequence. To release air from the oilbe line, slacken thecover vent of plug this sequence. If ignition fails the burner will go to lock out, wait 60 seconds and repeat the procedure. 26 Standard X-ternal & System X-ternal Standard X-ternal & System X-ternal Handbook Handbook 3 27 28 Standard X-ternal & System X-ternal Handbook Standard X-ternal & System X-ternal StandardX-ternal X-ternal&&System SystemX-ternal X-ternal Standard Handbook Handbook Handbook 3 3 327 NOTES The code of practice for the installation, commissioning & servicing of oil central heating. Installation, Commissioning and Service Record Log Book IMPORTANT 1. Please keep the Log Book in a safe place for future reference. 2. This Log Book is to be completed in full by the competent person(s) who commissioned the boiler and associated equipment and then handed to the customer. When this is done, the Log Book is a commissioning certificate that can be accepted as evidence of compliance with the appropriate Building Regulations. 3. Failure to install and commission this appliance to the manufacturer’s instructions may invalidate the warranty. The above does not affect your statutory rights. The content of this Log Book has been produced in consultation with C HEATING AND HOT WATER INFORMATION COUNCIL APPLIANCE INSTALLATION AND CONTROL DETAILS APPLIANCE INSTALLATION AND CONTROL DETAILS CIRCULATION INSTALLER DETAILS COMPANY NAME: HAS THE SYSTEM BEEN FLUSHED IN ACCORDANCE WITH THE INSTALLATION INSTALLATION DATE: ADDRESS: TEL. NO. INSTRUCTIONS? YES HAS AN INHIBITOR BEEN ADDED: YES (For the central heating mode, measure and record) OFTEC REG NO. (if applicable) COMMISSIONING DETAILS COMPANY NAME: CENTRAL HEATING FLOW TEMPERATURE 0 C CENTRAL HEATING RETURN TEMPERATURE 0 C COMMISSIONING DATE: ADDRESS: BURNER SETTINGS TEL. NO. SMOKE NO OFTEC REG NO. (if applicable) 2 CO NOZZLE SIZE % NETT FLUE GAS TEMPERATURE 0 C OIL PRESSURE APPLIANCE DETAILS MODEL: WALLSTAR (Please enter model number) X-TERNAL COMBINATION BOILERS ONLY SERIAL NUMBER: HAS A WATER SCALE REDUCER BEEN FITTED? FLUE TYPE (Weybourne Only) TYPE FITTED? LOW LEVEL HIGH LEVEL VERTICAL CONVENTIONAL FLUE INSTALLATION (Weybourne Only) YES IS ADEQUATE COMBUSTION/VENTILATION AIR SUPPLY PROVIDED? YES FLUE TERMINATING POSITION DOES THE FLUE TERMINATE IN ACCORDANCE WITH THE INSTALLATION MANUAL? MAXIMUM OPERATING WATER PRESSURE bar COLD WATER INLET TEMPERATURE 0 C HOT WATER OUTLET TEMPERATURE 0 C WATER FLOW RATE AT MAXIMUM SETTING litres/min IS THE SYSTEM PRESSURE CORRECT YES YES CONDENSING BOILERS ONLY OIL SYSTEM TANK CAPACITY: NO (For the domestic hot water mode, measure and record): CONVENTIONAL IS THE FLUE INSULATED? YES litres. BUNDED YES NO FIRE VALVE TYPE: FUSEABLE HANDWHEEL, (Supplied Wallstar Only) YES NO REMOTE SENSING (Weybourne or Wallstar on Gravity Oil Supply) YES NO IS THE TANK SUPPORTED ON A SUITABLE BASE? YES NO IS A PAPER ELEMENT OIL FILTER FITTED? YES NO CONTROLS To comply with the Building Regulations, each section must have a tick in one or other of the boxes. REQUIREMENTS MEASURES PROVIDED 1. TIME AND TEMPERATURE CONTROL TO HEATING ROOM STAT AND PROGRAMMER/TIMER PROGRAMMABLE ROOMSTAT 2. TIME AND TEMPERATURE CONTROL TO HOT WATER CYLINDER STAT AND PROGRAMMER/TIMER COMBI BOILER 3. HEATING ZONE VALVES FITTED NOT REQUIRED 4. THERMOSTATIC RADIATOR VALVES FITTED 5. AUTOMATIC BYPASS TO SYSTEM FITTED HAS THE CONDENSATE DRAIN BEEN INSTALLED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS? YES FOR ALL INSTALLATIONS DOES THE HEATING AND HOT WATER SYSTEM COMPLY WITH THE APPROPRIATE BUILDING REGULATIONS? YES HAS THE BOILER AND ASSOCIATED EQUIPMENT BEEN INSTALLED AND COMMISSIONED IN ACCORDANCE WITH THE INSTALLATION INSTRUCTIONS? YES HAVE YOU DEMONSTRATED THE OPERATION OF THE BOILER AND SYSTEM CONTROLS TO THE CUSTOMER? YES HAVE YOU LEFT ALL MANUFACTURER’S LITERATURE WITH THE CUSTOMER? YES HAS WARRANTY DOCUMENTATION BEEN COMPLETED AND RETURNED? YES COMPETENT PERSON’S CUSTOMER’S SIGNATURE: ............................................. SIGNATURE: ............................................. (To confirm demonstrations of equipment, and receipt of appliance instructions) NOT REQUIRED NO SERVICE LOG Service engineer’s name: ............................................. Telephone No: ............................................. Date Parts Replaced Comments/Parts to be replaced Next Service www.hrmboilers.co.uk Haverscroft Industrial Estate, Attleborough, Norfolk, NR17 1YE. Tel: 01953 455400. Fax: 454483. E-mail: [email protected] E-mail: [email protected] HRM Boilers Limited Registered in England No. 4168704 HRM Boilers Limited Haverscroft Industrial Estate Attleborough Norfolk NR17 1YE Tel:01953 455400 Fax:01953 454483 e-mail:[email protected] www.hrmboilers.co.uk Code: LI041 Issue No: 2 (10/13).