Directional Control Valves NG6…NG25

Transcription

Directional Control Valves NG6…NG25
Industrial Hydraulics
Bosch Rexroth
Directional Control Valves
Index
T
DUC
O
R
P
ETE LL
L
O
OBS NOT A
AB LE
L
I
A
S AV
PART
DO3 (NG6)
Page
2
to
22
D05 (NG10)
Page
23
to
42
D05 (NG10)
Page
43
to
52
D07 (NG16)
Page
53
to
64
D08 (NG25)
3000 PSI
Page
65
to
75
D08 (NG25)
4600 PSI
Page
76
to
87
D10 (NG32)
3000 PSI
Page
88
to
96
Accessories
Page
97
to
100
1
2
Directional Control Valves D03 (NG6)
Features and Benefits
■
3 chamber design with additional spool guide for high performance
■
Wet pin solenoid with increased solenoid forces
■
Optimized flow passages result in lower pressure drop
■
Manual override
■
Solenoid identification per ANSI (energize A results in pressure to A)
■
®
Certified
Bosch Rexroth
Bosch Rexroth
3
Order Guide
This order code describes the desired model variances of the DO3 (NG 6) directional control valves. Standard models
are assigned a 10-digit number. See pages 4, 5, & 6.
0
8
1
W
V
0
6
P
1
V
1
0
0
1
WS** S
1
1
5
SIZE
06 – D03 (NG 6, ISO - 4401)
/
6
0
-
“D”
51
ADDITIONAL INFORMATION
09 – MANUAL PUSH PIN
WITH RUBBER COVER
11 – SPOOL WITH METERING
NOTCHES
SEALS
V – VITON STD.
CONTROL TYPE
SOLENOID IDENTIFICATION
51 – U.S. STANDARD
(U.S. ANSI B93.9 STD.)
1 ELECTRICAL
2 HYDRAULIC PILOT
4 MECHANICAL
(ROLLER)
DESIGN SERIES
D - STD
*E - 24 VDC LEAD WIRE COILS
6 PNEUMATIC PILOT
7 MANUAL LEVER
SOLENOID OPTIONS
OMIT: If standard (manual override)
C – COVERED PUSH PIN
7 MANUAL LEVER
(WITH DETENT G AT**)
SPOOL CODE
*** – SEE SPOOL CHART (PAGES 4, 5 & 6)
ELECTRICAL CONNECTIONS
WS–DIN 43650/ISO4400
KL –WIRING BOX + SENTINAL LIGHTS
KA –WIRING BOX ONLY
KD –WIRING BOX + QUICK CONNECTOR, 4
PIN, 12 MM FOR DC SOLENOIDS, 3 PIN
CONNECTOR (ANSI B93.55M-1981)
FOR SINGLE AC SOLENOIDS, 5 PIN
ANSI CONNECTOR FOR DUAL AC
SOLENOIDS)
KE –WIRING BOX + QUICK CONNECTOR +
SENTINEL LIGHTS, 4 PIN, 12 MM FOR
DC SOLENOIDS, 3 PIN CONNECTOR
(ANSI B93.55M-1981) FOR SINGLE AC
SOLENOIDS, 5 PIN ANSI CONNECTOR
FOR DUAL AC SOLENOIDS)
KG –WIRING BOX + QUICK CONNECTOR
(SINGLE AC SOLENOID ONLY, 5 PIN
ANSI)
KM –WIRING BOX + QUICK CONNECTOR +
SENTINAL LIGHTS (SINGLE AC
SOLENOID ONLY, 5 PIN ANSI)
G –DETENT CONTROL TYPE 7 ONLY
EX –FLAME PROOF
* QUICK CONNECT FOR
E SERIES IS MINI CONNECTOR
(PG 99)
SOLENOID VOLTAGES
AC
DC
115/60
230/60
Series “D” Dual Freq.
012/00
024/00
096/00
Product Literature Disclaimer
SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
4
Bosch Rexroth
Part Numbers
Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.
9 810 231 …
KA –
KD –
KE –
KG –
KL –
KM –
WS –
D11 –
SPOOL
NO.
SYMBOLS
A
B
P
T
000
001
A
B
P
T
001*
002
002*
TRANSITION
WIRING BOX
WIRING BOX + QUICK CONNECT ( 3 PIN SING. & 5 PIN DBL. SOL.)
WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
WIRING BOX + SENTINEL LIGHTS
WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN)
PLUG CONNECTER (DIN 43650 / ISO 4400)
SPOOL WITH METERING NOTCHES*
KA
KD
KE
KG
KL
KM
WS
WS
110/115
220/230
024/00
110/115
220/230
110/115
220/230
024/00
110/115
220/230
110/115
220/230
024/00
110/115
220/230
024/00
110/115
220/230
12 VDC.
24 VDC.
96 VDC.
069
102
714
201
234
267
300
484
135
168
003
036
397
430**
070
103
511
202
235
268
301
477
136
169
581
004
037
398
431
769
463
512
521
A
B
P
T
071
104
531
203
236
269
302
492
137
170
580
005
038
399
432
754
204**
237
270
303
478
138
171
516
006
039
400
433
571
073
106
205
238
271
304
139
172
007
040
401
434
074
107
206
239
272
305
140
173
008
041
402
435
075
108
508
207
240
273
306
333
349
141
174
552
365
381
491
009
042
403
436
076
109
208
241
274
307
487
334
350
142
175
366
382
010
043
404
437
560
077
110
767
209
242
275
308
681
335
351
143
176
551
367
383
480
011
044
405
438
078
111
649
210
243
276
309
336
352
144
177
368
384
579
012
045
406
439
759
079
112
211
244
277
310
337
353
145
178
369
385
013
046
407
440
464
513
004
004*
A
B
P
T
A
072
105
497
465
B
005
P
T
A
B
006
P
A
T
B
010
P
T
A
B
011*
P
T
A
B
012
P
T
A
B
014
P
T
A
B
P
T
016
* Metering notches
** Consult factory
Bosch Rexroth
SPOOL
NO.
SYMBOLS
018
018*
A
B
P
T
B
P
KE
KG
KL
KM
WS
WS
110/115
220/230
024/00
110/115
220/230
110/115
220/230
024/00
110/115
220/230
024/00
110/115
220/230
12 VDC.
24 VDC.
96 VDC.
080
113
766
212
245
278
311
479
014
047
408
441
B
P
T
146
179
517
634
081
114
213
246
279
312
481
082
115**
214**
247**
280**
313**
525
083
116
215**
248**
281**
314**
084
117**
216**
249**
282
315**
T
A
026
147
180
518
338**
354**
148
181
370**
386**
149
182
015
048
409
442
572
016
049
410
443
642
017
050**
696
444
027
B
KD
110/115
220/230
689
684
024
A
KA
110/115
220/230
024/00
468
020
A
TRANSITION
339**
355**
474
150
183**
371**
387**
475
018
051
412
445
496
656
677
028
652
P
T
A
B
P
A
T
B
P
T
A
B
P
A
T
B
P
T
031
032
033
637
085
118**
217**
250**
283
316**
340**
356**
151
184**
372**
388**
019
052**
413
446
086
119**
218**
251**
284
317**
341**
357**
152
185**
373**
389**
020
053**
414
447
087
120
219
252**
285
318**
488
342**
358**
153
186**
374
390**
021
054
415
448
546
678
534
036
493
A
B
040
P
T
A
B
041
P
T
A
B
P
A
T
B
P
A
T
B
P
T
042
045
062
A
B
P
T
A
B
P
B
T
068
070
A
074
P
088
121**
220**
253**
286**
319**
154
187**
022
055**
695
449
089
122**
221
254**
287**
320**
155
188
023
056**
417**
450
090
123**
222
255
288**
321**
156**
189**
024
057
578
451
091
124**
223**
256**
289
322**
667
343
359**
157
190**
092
125**
224**
257**
290**
323**
093
126
225**
258**
291
324**
344**
360**
159
192**
094
127
226
259**
292**
325**
345**
361**
095
128**
227**
260**
293
326**
346**
362**
096**
129**
228**
261**
294**
327**
097**
130**
229**
262**
295
328**
375**
391**
025
058**
419
452
026**
059
420
453
376**
392**
027
060**
421
454
160
193**
377**
393**
028
061**
422**
455
161
194**
378
394**
029
062**
423
456
030**
063**
424**
457
031
064**
425**
458
158**
191**
T
A
B
087
P
162**
195**
T
A
B
P
T
088
* Metering notches
** Consult factory
5
347**
363**
163**
196**
379**
395**
6
Bosch Rexroth
Part Numbers (continued)
SPOOL
NO.
SYMBOLS
A
B
P
T
TRANSITION
KA
KD
KE
KG
KL
KM
WS
WS
110/115
220/230
110/115
220/230
110/115
220/230
110/115
220/230
110/115
220/230
110/115
220/230
110/115
220/230
12 VDC.
24 VDC.
96 VDC.
472
473
519
089
489
A B
Pressure port leakage
bleeds to tank in the
center position
091
P T
A
B
095
P
098*
131*
230*
263
296*
329*
164*
197*
032
065*
426
459
099*
132*
231*
264*
297*
330*
165*
198*
033
066
427*
460
100
133*
232*
265*
298
331
034
067*
428*
461
T
A
B
P
T
923
348*
364*
* Consult factory
0 810 091 …
2
SPOOL
NO.
SYMBOLS
A
B
P
T
A
B
P
T
A
B
4
6
7
365
526
379
TRANSITION
000
*372
366
001
373*
607
367
383
382
368
385
384
002
P
T
A
B
004
P
A
375*
T
B
010
P
T
A
B
P
T
A
B
381
380
541
544*
333
521**
358
334
387
386
369
012
361*
389
388
376*
370
014
P
T
A
B
P
T
016
335
A
B
018
390
–
336
P
T
020
359
371
027
* With 7/16-20 Ports (SAE #4)
** With position indicator
–
391
166*
199*
380
396*
Bosch Rexroth
Weights
DC
AC
Ex.
3.3 lbs
3.1 lbs
5.1 lbs
1.5 kg
1.4 kg
2.3 kg
3.3 lbs
1.5 kg
DC
AC
Ex.
4.2 lbs
3.8 lbs
8.8 lbs
1.9 kg
1.7 kg
4.0 kg
2.9 lbs
1.3 kg
2.9 lbs
1.3 kg
3.3 lbs
1.5 kg
3.3 lbs
1.5 kg
4.4 lbs
2.0 kg
7
8
Bosch Rexroth
Characteristics
General
Design
Spool valve (three chamber system)
Mounting type
Subplate, DO3 (NG 6) – ISO 4401
Mounting Position
as desired (Horizontal preferred)
Ambient temperature
–4 to 120°F (-20 to 50°C)
Seals
Viton
CSA Certified
File Number LR 93267-1
Hydraulic
Fluid
Premium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations:
S106 - Petroleum Fluids
S107 - Fire Resistant Fluids
Consult factory for use of water in oil emulsions, high water content and synthentic fluids.
Mineral-oil based hydraulic-fluids (DIN/ISO)
others on request
Viscosity
60…1600 SUS (10 …350 cSt)
Fluid temperature
–4 to 175°F (–20 to 80°C)
Filtration
Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75
Direction of flow
As shown on symbol
Operating pressure
Port P, A, B: 4600 PSI (315 bar)
Port T*
: 3000 PSI (210 bar)
Rated flow
See ∆p/Q-curves
Maximum flow
* For control type 1
Up to 23 GPM (90 L) see operating limits
EX 1500 PSI (100 bar)
Electric
Duty factor
100%
Solenoid identification
Meets ANSI B93.9 - 1969 (R 1988) Standards
Enclosure type
*IP 65 to IEC and DIN 40 050 (DIN Connectors)
Insulation class
C VDE § 5
Voltage and frequency
See table on page 88
AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50
voltage supply
Voltage tolerance
U ±10%
Power rating
DC
AC (115/60)
33W
In Rush: ~ 1.5 A
Holding: ~ 0.54 A
Response time**
DC
AC
Switch-on: 20 to 60 ms
Switch-on: 10 to 25 ms
Switch-off: 10 to 60 ms
Switch-off: 50 to 65 ms
Switching frequency
max. 1800/h
Power supply
Plug connector to DIN 43 650
ISO 4400
NOM
*Note: IP 65
Protected against low pressure water jets from all direction
Dust tight
** Response time measured from the switching signal to opening of control edge.
Wiring Box
w/ Lead Wires
5 & 3 Pin QC
per ANSI B93.55M
Bosch Rexroth
9
Performance Characteristics
Valve Pressure vs. Flow Performances
PRESSURE vs. FLOW CURVES
Curve Reference Numbers
Spool
Number
PRESSURE
PSI(BAR)
Curve Numbers
A B A B A B
7
6
5
4
360(25)
3
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
028
032
033
040
042
045
062
068
070
087
089
091
P T
PA
1
2
7
2
4
5
2
4
3
3
2
2
2
2
2
3
2
2
1
2
2
–
4
3
–
2
1
6
PB
1
2
7
2
4
3
3
4
2
–
–
2
3
–
2
–
–
3
1
3
2
2
1
2
2
–
1
5
P T P T
AT
3
3
7
3
1
2
5
3
4
–
–
3
5
3
3
–
–
–
3
3
3
3
–
–
3
3
–
4
BT
1
3
7
1
1
3
4
3
5
4
3
3
4
–
3
3
1
–
1
–
3
–
1
–
3
–
4
2
PT
2
–
6
–
–
6
–
–
–
6
–
–
–
–
–
–
–
–
2
–
–
–
–
–
–
–
–
–
290(20)
2
1
215(15)
146(10)
70(5)
0(0)
0(0)
4(15)
8(30)
12(45)
16(60)
FLOW GPM(L/M)
Viscosity = 164 SUS (35 Centistokes)
20(75)
24(90)
10
Bosch Rexroth
SERIES E
DC Solenoids
Spool
Number
(A)
(B)
001
002
004
010
012
018
020
045
068
1
2
3
1
1
1
1
1
4
1
2
1
1
1
1
1
1
3
Curve Numbers
MALFUNCTION CURVES
A
3600
(250)
Switch-on
1
2900
(200)
PRESSURE
PSI (BAR)
4
2
3
2200
(150)
1450
(100)
700
(50)
0
0
3 (10)
5 (20)
8 (30)
10 (40)
13 (50)
Flow GPM (L/min)
B
3600
(250)
Switch-off
1
2900
(200)
PRESSURE
PSI (BAR)
2
2200
(150)
3
1450
(100)
700
(50)
0
0
3 (10)
5 (20)
8 (30)
Flow GPM (L/min)
Operating limits
The curves refer to applications with symmetrical flow.
In the case of asymmetric flow (e.g. one port not used) reduced values may result.
10 (40)
13 (50)
Bosch Rexroth
11
DC-Solenoids
MALFUNCTION CURVES
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
028
032
033
040
042
045
068
070
087
089
090
091
Curve Numbers
(A)
(B)
1
4
1
4
2
5
3
6
1
4
–
–
1
4
–
–
1
4
2
5
1
4
1
4
1
4
3
6
3
4
–
–
3
6
–
–
1
4
–
–
3
4
1
4
–
–
–
–
–
–
–
–
–
–
–
–
(A) Switch On
PRESSURE
PSI (BAR)
4300
(300)
1
2900
(200)
3
1450
(100)
2
0
(0)
0(0)
8(30)
16(60)
24(90)
FLOW GPM (L/M)
(B) Switch Off
PRESSURE
PSI (BAR)
4300
(300)
4
6
2900
(200)
5
1450
(100)
0
(0)
0(0)
8(30)
16(60)
FLOW GPM (L/M)
Operating limits
24(90)
12
Bosch Rexroth
AC-Solenoids
MALFUNCTION CURVES
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
028
032
033
040
042
045
062
068
070
087
089
090
091
Curve Numbers
1
1
4
3
2
–
2
–
2
4
1
2
1
–
2
3
–
5
1
1
–
–
–
5
–
–
–
–
6
PRESSURE
PSI (BAR)
1
4300
(300)
2900
(200)
2
3
1450
(100)
4
5
6
0
(0)
0(0)
8(30)
16(60)
FLOW GPM (L/M)
Operating limits
24(90)
Bosch Rexroth
13
Valve With DC Solenoid DIN
Inches (Millimeters)
Seal Kit 9 810 231 529
Clearance needed to remove connector
.47
(12.0)
MANUAL
PUSH PIN
3.73
(94.7)
P
.94
.87
(24.0) (22.0)
2.93
(74.4)
2.56
(65.0)
Solenoids can be
rotated ±90°
Note: Min. depth of fastener engagement
is based on 1-1/2 times bolt diameter
for ferrous subplates or manifolds
and 2-1/2 times for nonferrous.
Note: Clearance to remove coil 2.93 (74.4)
TORQUE 5.0 lbft
(7.0 Nm)
1.46
(37.2)
With Rubber Cover
1 833 343 015
.1.18
(30)
Covered
1 833 343 013
803
‘O’ RING (4) 9.25mm x 1.78mm 1 810 210
P
A
1.81
(46.0)
B
T
1.22
(31.0)
4 x ø.21
(4 x ø5.3)
1.59
(40.5)
.53
(13.5)
1.28
(32.5)
5.93 Single Solenoid
(150.6)
8.43
(214.1)
Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M - 1986 specifications.
14
Bosch Rexroth
Valve With AC Solenoid DIN
Seal Kit 9 810 231 529
.47
(12.0)
MANUAL
PUSH PIN
3.70
(94.0)
P
.94
(24.0)
.87
(22.0)
2.63
(66.9)
Solenoids can be
rotated ±90°
2.56
(65.0)
TORQUE 5.0 lbft
(7.0 Nm)
1.46
(37.2)
With Rubber Cover
1 833 343 015
.1.18
(30)
Covered
1 833 343 013
‘O’ RING (4) 9.25mm x 1.78mm 1 810 210 803
P
A
1.81
(46.0)
B
T
1.22
(31.0)
4 x ø.21
(4 x ø5.3)
1.59
(40.5)
.53
(13.5)
1.28
(32.5)
(143.1)
7.82
(198.7)
Bosch Rexroth
15
Valve with AC/DC Solenoid and Wiring Box
Seal Kit 9 810 231 529
OPTIONAL
SENTINEL LIGHTS
* SEE ACCESSORY
SECTION FOR
DETAILS
OPTIONAL
* QUICK CONNECT
.62 (15.9)
THREADED CONN.
1/2 NPT
MANUAL
PUSH PIN
3.74
(95.0)
2.81
(71.5)
P
.94
(24.0)
.87
(22.0)
2.63
(66.9)
2.56
(65.0)
Note: Brad Harrison connector installed on
cylinder port B side on double solenoid
valves and on solenoid side on single
solenoid valves.
TORQUE 5.0 lbft
(7.0 Nm)
1.46
(37.2)
With Rubber Cover
1 833 343 015
.1.18
(30)
Covered
1 833 343 013
‘O’ RING (4) 9.25mm x 1.78mm 1 810 210 803
P
A
1.81
(46.0)
B
T
1.22
(31.0)
4 x ø.21
(4 x ø5.3)
1.59
(40.5)
.53
(13.5)
1.28
(32.5)
(143.1)
7.82
(198.7)
16
Bosch Rexroth
Flame Proof Solenoid
Conversion from the standard
solenoid to the flame-proof version
is not possible.
The solenoid is mounted on the
valve body (optional version) with
4 socket-head cap screws.
Note: Not CSA Approved
Consult factory for application
support and part numbers.
Specifications
Type of enclosure
Flame proof
Ambient temperature
Cyclic duration factor
Power rating
Voltage tolerance
Fuses
Response according to ISO 6403
Power supply
IP 65 to IEC and DIN VDE 0470
Type of protection (Ex) sG4
–4° to 122°F (–20 to 50°C)
ED 100%
11 W
±10%
Switch on/off time 40/120 ms
Power gland PG 16 DIN 22 419
for cabel ø 12.5 . . . 14 mm
max. 18,000/h
max. 1500 PSI (100 bar)
Switching frequency
Pressure in port T (Solenoid armature)
See Catalog #AKY 6/6 1 987 760 610 for more information
14.13
(359)
8.78
(223)
P
2.28
(58)
1.22
(31)
A
B
1.28 1.81
(32.5) (46)
T
1.59
(40.5)
.53
(13.5)
4.33
(110)
.94
(24)
3.50
(89)
2.56
(65)
9.25 x 1.78
1.93
(49)
Bosch Rexroth
17
Pneumatic Control
150 (10)
pSt = f (pT)
Pilot pressure PST is a function of tank line pressure P
T
120 (8)
pSt
90 (6)
60 (4)
40 (2)
0 (0)
0
(0)
600
(40)
1200
(80)
1800
(120)
2400
(160)
pT
PSI (BAR)
Specifications
Control pressure
Pilot volume per valve side
Switch on
Switch off
3000
(200)
30 PSI (2bar) min,, 150 PSI (10 bar) max.
.12 in3 (2cm3)
20 to 200 ms
30 to 300 ms
Dependent on pilot pressure and line length
Hydraulic Control
1500 (100)
pSt = f (pT)
Pilot pressure PST is a function of tank line pressure P
T
1300 (80)
pSt
900 (60)
600 (40)
300 (20)
0 (0)
0
(0)
600
(40)
1200
(80)
1800
(120)
2400
(160)
pT
PSI (BAR)
Specifications
Control pressure
Switch on
Switch off
3000
(200)
290 PSI ( 20bar) min, + 0.4 p
3000 PSI (210 bar) max.
.02 in3 (0.3cm3)
p = 700 PSI
p = 3000 PSI
(50 bar)
(200 bar)
50 to 100 ms
15 to 30 ms
60 to 150 ms
60 to 150 ms
Dependent on pilot pressure and line length.
When p > 1500 PSI (100 bar), orifice ø 1mm
is necessary.
T
St
St
ST
18
Bosch Rexroth
2.01
(51.0)
P
.94
.87
(24.0) (22.0)
G 1/4
Adaptor to #4 SAE
9 534 230 000
2.03
(53.1)
2.56
(65.0)
TORQUE 5.0 lbft
(7.0 Nm)
‘O’ RING (4) 9.25mm x 1.78mm
1.81
(46.0)
1.22
(31.0)
4 x ø.21
(4 x ø5.3)
1.59
(40.5)
.53
(13.5)
(143.1)
6.73
(170.9)
1.28
(32.5)
Note:
Mounting surface should
comply with NFPA T3.5 IM
RI-1984 & ANSI B93.7M 1986 specifications.
Kit Numbers for the conversion of solenoid control to hydraulic or pneumatic.
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
Type of Control
Hydraulic
Pneumatic
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 064
1 817 002 061
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
1 817 002 065
1 817 002 062
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
Spool
Number
026
027
028
032
033
040
042
045
062
068
070
087
089
091
Type of Control
Hydraulic
Pneumatic
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 065
1 817 002 062
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 063
1 817 002 060
Bosch Rexroth
19
Directional
Control Valve
Mechanical
Operated
F = lbs (N )
50 (200)
FORCE
40 (160)
30 (120)
20 (80)
10 (40)
0 (0)
0
300
(20)
900
(60)
1500
(100)
2100
(140)
pT (tank pressure)
PSI (BAR)
5.04
(128)
P
1.77 .87
(45) (22)
.39
(10)
1.22
(31)
A
B
1.28
(32.5)
1.81
(46)
T
2.46
(62.4)
.43
(11)
1.59
(40.5)
.35
(9)
.79
(20)
STROKE
.87
(22)
1.59
(40.5)
.94
(24)
.47
(12)
.35°
max.
.51
(13)
1.47
(37.4)
2700
(180)
ø.21
(5.3)
2.56
(65)
1.93
(49)
9.25 x 1.78
20
Bosch Rexroth
Directional
Control Valve
Manual
Operated
Specifications
Actuating force
Angular movement
7.8 lbs. (35 N)
+
_23°
5.80
(147.3)
P
1.22
(31)
1.14
(29)
A
B
1.28
(32.5)
1.81
(46)
T
6.30 max.
(160)
1.59
(40.5)
.53
(13.5)
7.36
(187)
.23°
max.
b
.23°
max.
a
.87
(22)
1.73
(43.9)
2.41
(61.2)
.94
(24)
ø.21
(5.3)
2.56
(65)
9.25 x 1.78
1.93
(49)
Bosch Rexroth
21
Subplates, Bottom Ported
.343 Drill Thru
2 Places
Port
Size
1/4" NPTF
3/8" NPTF
3.716
(94.4)
.548
(13.9)
1/2" NPTF
#6 SAE
#8 SAE
2.814
(72.1)
.359
(9.1)
1.50
(38.1)
B
T
.50
(12.7)
3.490
(88.6)
2.410
(61.2)
1.320
(33.5)
B
T
B
1.423
(36.1)
A
P
A
When a subplate is not used a machined pad must be provided.
The mounting surface should comply with NFPA T3.5.1M R1- 1984
and ANSI B93.7M - 1986specifications.
Part
Number
9 000 010 148
9 000 010 146
9 000 010 139
9 000 010 144
9 000 010 140
Note: Max. pressure = 4600 psi (315 BAR)
2.130
(54)
4.62
(117.3)
Bottom Ported
A
B
in(mm) in(mm)
2.017
.829
(51.2) (21.0)
2.079
.766
(52.8) (19.5)
2.130
.710
(54.1) (18.0)
2.050
.797
(52.0) (20.2)
2.130
.710
(54.1) (18.0)
22
Bosch Rexroth
Subplates, Side Ported
Port
Size
1/4" NPTF
3/8" NPTF
1/2" NPTF
A
.850
(21.59)
P
#6 SAE
#8 SAE
A
Note: Max. pressure = 4600 psi (315 BAR)
.850
(21.59)
.343 Drill Thru
2 Places
.548
(13.92)
3.716
(94.13)
2.84
(72.14)
2.130
(54.10)
3.59
(9.12)
2.174
(55.22)
1.609
(40.87)
.850
(21.59)
1.50
(38.1)
B
T
.850
(21.59)
Side Ported
A
Part
in(mm)
Number
.474
9 000 010 147
(12.0)
.474
9 000 010 145
(12.0)
.579
9 000 010 142
(14.7)
.474
9 000 010 143
(12.0)
.579
9 000 010 141
(14.7)
.5
(12.7)
4.62
(117.35)
The mounting surface should comply with NFPA T3.5.1M R1- 1984
and ANSI B93.7M - 1986specifications.
Bosch Rexroth
■
5 chamber design with additional spool guide lands for increased performance
■
Retained guide tube design for easy interchange of coils
■
Larger .710 in. (18mm) spool diameter provides lower pressure drop
■
Soft shift feature can be retrofitted in the field
■
Optional manual overrides available
■
■
®
Certified
Solenoid identification per ANSI standards (energize A results in pressure to A)
23
24
Bosch Rexroth
Order Guide
are assigned a 10-digit number. See pages 25, 26, & 27.
0
8
1
W
V
1
0
P
1
V
1
0
0
1
WS** S
1
1
5
/
6
0
-
“D”
51
SIZE
10 – D05 (NG 10, ISO - 4401)
ADDITIONAL INFORMATION
WITH RUBBER COVER
11 – SPOOL WITH METERING
NOTCHES
SEALS
V – VITON STD.
CONTROL TYPE
1 ELECTRICAL
SOLENOID IDENTIFICATION
51 – U.S. STANDARD
(ANSI B93.9-1969)
2 HYDRAULIC PILOT
4 MECHANICAL
(ROLLER)
DESIGN SERIES
(GENERATION)
D - STD
*E - 24VDC LEAD WIRE COILS
6 PNEUMATIC PILOT
7 MANUAL LEVER
SOLENOID OPTIONS
OMIT: If standard (manual override)
7 MANUAL LEVER
(WITH DETENT G AT**)
SPOOL CODE
*** – SEE SPOOL CHART (PAGES 25, 26, & 27)
SOLENOIDS)
ANSI)
EX –FLAME PROOF
* QUICK CONNECT FOR
(PG 99)
SOLENOID VOLTAGES
AC
DC
115/60
230/60
012/00
024/00
096/00
Bosch Rexroth
25
Part Numbers
Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.
9 810 232 …
KA –
KD –
KE –
KG –
KL –
KM –
WS –
D11 –
SPOOL
NO.
SYMBOLS
A
B
000
P
T
A
B
001
P
T
A
B
002*
P
T
A
B
P
T
A
B
004
005
P
T
A
B
006
P
TRANSITION
WIRING BOX
WIRING BOX + QUICK CONNECT (BRAD HARR. 3 PIN SING. & 5 PIN DBL. SOL.)
WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
WIRING BOX + SENTINEL LIGHTS
WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN)
PLUG CONNECTER (DIN 43650 / ISO 4401)
SPOOL WITH METERING NOTCHES
KA
KD
KE
KG
KL
KM
WS
WS
--D11
110/115
220/230
024/00
110/115
220/230
110/115
220/230
024/00
110/115
220/230
110/115
220/230
024/00
110/115
220/230
024/00
110/115
220/230
12 VDC.
24 VDC.
96 VDC.
12 VDC.
24 VDC.
96 VDC.
069
102***
561
201
234***
267
300***
135
168
003
036
397
430
463
467
484**
070
103
560
202
235***
268
301
490
136
169
551
004
037
398
431
464
468
485**
071
104
526*
203
236
269
302
588
137
170
552*
005
038
399
432
608
072
105
529
204
237***
270
303***
491
138
171
534
006
039
400
433
472
073
106***
205***
238***
271
304***
139
172***
007
040
401
434
489
074
107***
206
239***
272
305***
140
173***
008
041
402***
435
075
108
207
240***
273
306
333
349***
141
174
365
381***
575
009
042
403
436
508
076
109
565
208
241
274
307
591
334
350***
142
175
366
382
010
043***
404
437
473
465
469
481**
077
110
513
209
242***
275
308***
578
335
351***
143
176
553
367
383***
493
011
044
405
438
471
580**
078
111***
210
243***
276
309***
588
336***
352***
144
177
368***
384***
012
045
406
439
277
310***
337
353***
498***
T
A
B
010
P
T
A
B
011
P
T
A
B
P
T
A
B
P
T
012
014*
A
480**
B
016
P
T
A
B
P
T
018
020
A
B
P
T
024
*
Metering notches Std.
** Soft shift with 1 mm orifice
*** Consult factory
482**
079
112
562
211
244***
080
113***
567
212
245***
278
311***
492
146
179***
014
047***
408
441
081
114
564
213
246
279
312***
494
147
180
533
015
048
409
442
525**
082
115***
214***
247***
280
313***
494
016
049
410
443
338***
354***
145
178***
148
181***
369
385***
617
370
386***
013
046
407
440
610
596**
466
470
483**
26
Bosch Rexroth
SPOOL
NO.
SYMBOLS
A
B
P
T
TRANSITION
026
027
A
B
KA
KD
KE
KG
KL
KM
WS
WS
--D11
110/115
220/230
24/00
110/115
220/230
110/115
220/230
110/115
220/230
110/115
220/230
110/115
220/230
110/115
220/230
12 VDC.
24 VDC.
96 VDC.
12 VDC.
24 VDC.
96 VDC.
083
116
615
215
248*
281
314*
017
050
411
444
084
117*
216
249*
282
315*
371
387*
018
051
412
445
149
182
339
355*
488
150
183*
487
028
P
T
A
B
P
T
A
B
031
032
P
217*
250*
283*
316*
340*
356*
151*
184*
372*
388*
019
052*
413*
446
086
119*
218*
251*
284*
317*
341*
357*
152*
185*
373*
389*
020
053*
414*
447
087
120*
219*
252*
285*
318*
342*
358*
153
186*
374*
390*
021
054
415
448
088*
121*
220*
253*
286*
319*
154*
187*
022
055*
416
449
535**
089*
122*
221*
254*
287
320*
155*
188*
023
056*
417*
450
090
123
222*
255*
288
321*
156
189
024
057*
418*
451
091
124*
223*
256*
289
322*
025
058*
419
452
092*
125*
224*
257*
290*
323*
026
059*
420*
453
093
126
225*
258*
291*
324*
344*
360*
159
192*
376
392*
027
060
421*
454
094*
127*
226*
259*
292*
325*
345*
361*
160*
193*
377*
393*
028
061*
422*
455
095
128*
227*
260*
293*
326*
346*
362*
161*
194
378*
394*
029
062*
423*
456*
096*
129*
228*
261*
294*
327*
030*
063*
424*
457
097
130
229*
262*
295*
328*
031
064*
425*
458
098*
131*
230*
263
296*
329*
164*
197*
032
065
426*
459
099
132*
231*
264*
297*
330*
165*
198*
033*
066*
427*
460
100*
133*
232*
265*
298*
331*
034
067
428
461*
101*
134*
233*
266*
299
332*
035*
068*
429*
462
T
A
B
033
P
T
A
B
040
P
T
A
B
041
P
T
A
B
P
T
A
B
042
045
P
T
A
B
P
T
A
B
062
068
P
T
A
B
070
P
A
P
343*
359*
157
190*
375
391*
158*
191*
T
B
074
T
A
B
P
T
087
A
B
088
P
T
A
B
091
P
T
A
B
P
T
095
A
B
923
P
T
A
B
P
T
930
*
**
085*
118
Consult factory
Soft shift with 1 mm orifice
Pressure port leakage
bleeds to tank in the
center position
162*
195*
347*
363*
348*
364*
163*
196*
166*
199*
167*
200*
379*
395*
380*
396*
Bosch Rexroth
0 810 001 …
2
SPOOL
NO.
SYMBOLS
A
B
P
T
A
B
P
T
A
B
P
T
A
B
P
T
4
6
7
TRANSITION
000
860
001
002
857
905
880
853
906
881
004
A
B
P
T
907
882
010
861
A
B
P
T
A
B
011
876
883
908
012
859
P
T
A
B
P
T
855
877
014
856
854
020
858
027
863
Weights
DC
AC
Ex.
13.4 lbs
12.3 lbs
15.8 lbs
6.1 kg
5.6 kg
7.2 kg
DC
AC
Ex.
17.0 lbs
14.8 lbs
25.7 lbs
7.7 kg
6.7 kg
11.7 kg
8.8 lbs
4.0 kg
11.7 lbs
5.3 kg
6.6 lbs
3.0 kg
7.5 lbs
3.4 kg
27
28
Bosch Rexroth
Function
Five chamber spool type valve with wet
pin solenoid
Soft Shift Adjustment Data
**Caution:
Torque = 3.5 ft./lbs.
The coil is rotateable and can be mounted
in 3 different positions (3 x 90° offset).
When retrofitting, the screw plug is replaced
by a throttle screw.
Caution: Exchange of DC coil for AC coil
not possible.
Make sure that the internal cavity of the valve is
completely filled with oil, since this is a prerequisite for the proper operation of the soft shift
adjustment. All air must be removed from this
cavity by bleeding. To do this remove throttle
screw and apply a max of 100 PSI to valve
tank port.
For use with DC solenoids only. Not to be
used with AC solenoids. If AC applications
are required, please use valves with
96 VDC solenoids and rectifier package
1 834 484 134. For best performance use
spools with open cross over or throttled spool.
Typical Code:
0
8
1
W
V
1
0
P
1
V
1
0
0
1
W
S
0
9
6**
/
0
0
D
5
1
*
11 – THROTTLE SPOOL
Soft Shift
Adjustment*
* Note: Throttle screw must be ordered separately. See PG 98 for details.
Bosch Rexroth
Characteristics
General
Design
Spool valve (five chamber system)
Mounting type
Subplate, DO5 (NG 10) – ISO 4401
Mounting Position
as desired (Horizontal preferred)
Ambient temperature
–4 to 120°F (-20 to 50°C)
Seals
Viton
CSA Certified
File Number LR 93267-1
Hydraulic
Fluid
Premium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations:
S106 - Petroleum Fluids
S107 - Fire Resistant Fluids
Consult factory for use of water in oil emulsions, high water content and synthentic fluids.
Mineral-oil based hydraulic-fluids (DIN/ISO)
others on request
Viscosity
60…1600 SUS (10 …350 cSt)
Fluid temperature
–4 to 175°F (–20 to 80°C)
Filtration
Direction of flow
As shown on symbol
Operating pressure
Port P, A, B: 4600 PSI (315 bar)
Port T*
: 2300 PSI (160 bar)
Rated flow
See ∆p/Q-curves
Maximum flow
* For control type 1
Up to 34 GPM (130 L) see operating limits
2
6
Electric
Duty factor
100%
Meets ANSI B93.9-1969 (R 1988) Standards
Enclosure type
*IP 65 to IEC and DIN 40 050
Insulation class
C VDE § 5
voltage supply
Voltage tolerance
U ±10%
Power rating
DC
AC
42W
In Rush: ~3.5 A
Holding: ~1.14 A
Response time
DC
AC
Switch-on:** 65 to 100 ms
Switch-on:** 10 to 25 ms
Switch-off:** 30 to 80 ms
Switch-off:** 50 to 65 ms
Switching frequency
max. 1800/h
Power supply
Plug connector to DIN 43 650
ISO 4400
NOM
Wiring box
w/lead wires
*Note: IP 65
Dust tight
** Valves without soft shift adjustment, measured from the switching signal to opening of control edge.
5 & 3 pin Q.C.
per ANSI B93.55M
29
30
Bosch Rexroth
Valve Pressure vs. Flow Performances
PRESSURE vs. FLOW CURVES
Spool
Number
PRESSURE
PSI(BAR)
Curve Numbers
B
A B A B
290(20)
8
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
031
032
033
040
041
042
045
062
068
070
074
087
088
091
095
923
930
T
P T
P T
260(18)
PA
2
3
3
3
PB
2
3
2
3
AT
1
3
1
1
BT
3
3
4
7
PT
–
–
8
–
2
2
3
5
3
3
3
3
3
–
3
3
–
1
–
2
2
3
–
4
3
3
2
3
–
1
1
2
2
3
3
3
–
–
3
3
3
3
–
3
4
2
5
4
3
3
2
3
–
–
7
–
2
1
3
3
7
3
4
–
–
3
7
1
1
–
3
–
1
3
1
3
3
–
–
–
–
6
–
1
1
4
3
6
4
8
4
3
4
6
7
3
6
–
–
–
–
–
2
–
7
–
3
3
–
–
4
6
–
6
–
–
–
8
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
8
7
230(16)
200(14)
6
5
175(12)
4
3
145(10)
2
116(8)
1
87(6)
58(4)
29(2)
0(0)
0(0)
5.5(20)
10.5(40)
16.0(60)
21.0(80) 26.0(100) 32.0(120) 34.0(130)
FLOW GPM(L/M)
Note: Viscosity = 164 SUS (35 Centistokes)
Bosch Rexroth
31
DC-Solenoids
MALFUNCTION CURVES
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
031
032
033
040
041
042
045
062
068
070
074
087
088
091
095
923
933
Curve Numbers
3
1
5
1
8
3
8
4
8
5
1
3
8
1
1
2
1
7
3
1
1
1
1
1
7
1
3
1
1
3
7
7
1
PRESSURE
PSI(BAR)
4600(315)
4300(300)
1
2
2900(200)
3
4
1450(100)
5
7
8
0(0)
0(0)
5.5(20)
10.5(40)
16.0(60)
21.0(80)
26.0(100)
FLOW GPM(L/M)
Operating limits
32.0(120) 34.0(130)
32
Bosch Rexroth
AC-Solenoids
MALFUNCTION CURVES
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
031
032
033
040
041
042
045
062
068
070
074
088
095
923
Curve Numbers
3
3
5
3
5
5
1
4
1
5
3
3
6
3
3
5
5
5
3
3
2
3
3
3
5
3
3
3
2
2
PRESSURE
PSI(BAR)
4600(315)
4300(300)
2900(200)
1
2
3
4
5
1450(100)
6
0(0)
0(0)
5.5(20)
10.5(40)
16.0(60)
21.0(80)
26.0(100)
32.0(120) 34.0(130)
FLOW GPM(L/M)
Operating limits
Bosch Rexroth
33
Valve With DC Solenoid DIN
Seal Kit 9 810 232 520
.47
(12)
B
A
Manual
Push Pin
4.65
(118)
1.53
(38.9)
1.18 *
(30)
(214)
12.32
(313)
5.12
(130)
.47
(12)
Torque Bolts (4)
100 in. lbs. (11+3 Nm)
T
1.37
(35)
B
A
P
‘O’ Ring (5) 12 mm x 2 mm 1 520 210 115
Torque 70 in. lbs. (8 Nm)
Optional manual push pins
.31
(8)
*Bolt length change from series “B”.
Note: Min. depth of fastener engagement is based
on 1 1/2 times bolt dia. for ferrous subplates or
manifolds and 2 1/2 times for nonferrous.
Covered
1 833 343 002
Note: Clearance to remove coil 3.66 (93)
1.10
(28)
With rubber cover
1 833 343 003
Note: Mounting surface should comply with NFPA T3.51M R1-1984 ANSI B93.7M-1986 specifications.
2.75
(70)
34
Bosch Rexroth
Valve With AC Solenoid DIN
Seal Kit 9 810 232 520
Clearance needed to
remove connector
.47
(12)
A
B
Manual
Push Pin
4.60
(117)
1.53
(38.9)
1.18 *
(30)
(187)
10.20
(259)
4.06
(103)
.47
(12)
Torque Bolts (4)
100 in. lbs. (11+3 Nm)
T
A
1.37
(35)
2.75
(70)
B
P
‘O’ Ring (5) 12 mm x 2 mm 1 520 210 115
.31
(8)
Covered
1 833 343 002
1.10
(28)
With rubber cover
1 833 343 003
Bosch Rexroth
35
Valve With AC/DC Solenoid And Wiring Box
Seal Kit 9 810 232 520
Optional sentinel lites
Threaded conn.
1/2 NPT
2.53
(64.2)
5.41
(137.5)
Manual
Push Pin
4.37
(111.0)
Solenoid
Solenoid
1.53
(38.9)
1.18 *
(30)
(186.3)
10.25
(260.42)
.47
(12.0)
4.06
(103.21)
Torque Bolts (4)
100 in. lbs. (11+3 Nm)
1.37
(35.0)
2.75
(70)
‘O’ Ring (5) 12 mm x 2 mm 1 520 210 115
.31
(8)
Covered
1 833 343 002
1.10
(28)
Note: Brad Harrison connector installed on cylinder
port B side on double solenoid valves and
on solenoid side on single solenoid valves.
(See Page 79 for details.)
With rubber cover
1 833 343 003
36
Bosch Rexroth
Flame Proof Solenoid
Not CSA Approved.
Consult factory for application
support and part numbers.
A.C. Solenoid
110/50
220/50
Specifications
D.C. Solenoid
024/00
110/00
190/00
Type of enclosure
IP 65 to IEC and DIN 40 050
Type of protection (Ex) sG4
Ambient temperature
Cyclic duration factor
Power rating
Insulation clas
Voltage tolerance
Switch on/off time
Power supply
Switching frequency
Pressure in port T
–4° to 110°F (–20 to 40°C)
ED 100%
20 W
C VDE 100 § 5
±10%
100/40 ms
Power gland PG 16 DIN 22 419
max. 8000/h
max. 1000 PSI (70 bar)
See Catalog #AKY 6/7 1 987 760 611 for more info
7.00 (178)
2.76
(70)
.83
(21)
+_ 0 ,15
4.92 (125)
M5
1.30
(32.5) 2.69
(68,2)
.24 Ø(6)
Ø
1.26
(32)
2.76 Ø(70)
Ground–terminal
1.52
(38,1)
.99
(25,2) –0 ,1
.39
(10 )
3.13 (79.4)
.57
(14,5)
.69 +_ 0 ,2
(17,6)
3.98 (101)
3.66 (93)
2.31 (58,7)
2.76
(70)
Emergency manual control
Bosch Rexroth
37
Hydraulic Control
Pilot pressure Pst is a function of tank line Pressure Pt
Pst
PSI (Bar)
580(40)
430(30)
280(20)
145(10)
0(0)
0(0)
580(40)
hy
2
1160(80) 1750(120)
2300(160)
P T PSI (Bar)
Adapter to #4 SAE 9 534 230 000
Seal Kit 1 817 010 306
2.13
(54)
1.81
(46)
1.61 (41)
2.76 (70)
T
A
B
P
G 1/4
.47
(12)
.95
(24)
Piston .47 in (12 mm) Dia.
Torque 100 in. lbs.
Torque 450 in. lbs.
1.18 (30)
1.53
(38.9)
3.19 (81)
Torque 310 in. lbs.
Adapter to #4 SAE
(.928) 9534230000
.26
(6.6)
Ø
2.32 (59)
Type of control 2 hydraulic
Pilot pressure (Pst)
Response times
Switch-on
Switch-off
(12)x(2)
4.02 (102)
8.62 (219)
200 PSI (14 bar) min.+ .014 x tank pressure
3600 PSI (250 bar) max.
.03 in3 (0.4 cm3)
pc = 725 PSI (50 bar)
pc = 2900 PSI (200 bar)
50 to 100 ms
15 to 30 ms
60 to 150 ms
60 to 150 ms
38
Bosch Rexroth
Pneumatic Control
Pilot pressure Pst is a function of tank line Pressure Pt
Pst
PSI (Bar)
145(10)
131(9)
116(8)
102(7)
87(6)
73(5)
58(4)
44(3)
28(2)
15(1)
0(0)
0(0)
p
6
580(40)
1160(80) 1750(120)
2300(160)
P T PSI (Bar)
Adapter to #4 SAE 9 534 230 000
Seal Kit 1 817 010 306
2.13 (54)
1.81
(46)
1.61 (41)
2.76 (70)
T
A
B
P
.47
(12)
.95
(24)
G 1/4
Piston 1.2 in (30 mm) Dia.
Torque 100 in. lbs.
Torque 450 in. lbs.
1.18 (30)
1.53
(38.9)
3.19 (81)
Torque 310 in. lbs.
Adapter to #4 SAE
(.928) 9534230000
.26
(6.6)
Ø
2.32 (59)
Type of control 6 pneumatic
Pilot pressure (Pst)
Response time
Switch-on
Switch-off
(12)x(2)
4.02 (102)
8.62 (219)
35 PSI (2,5 bar) min.+ 0.023 x tank pressure
145 PSI (10 bar) max.
.125 in3 (2 cm3)
20 to 200 ms
80 to 300 ms
Conversion Kit #1 817 002 058
Except 020 Spool
Bosch Rexroth
39
Lever Operated
2.13
(54)
.95
(24)
2.00
(50.8)
1.47
(37.3)
.47
(12)
1.06
(16.7)
.53
(13.5)
.13
(3.2)
T
T
AB
.96
(24.5)
1.81
(46)
1.36
(39.7)
2.75
(70)
P
28°
2.31
(58.7)
Y
28°
24 x 2.5
6.77
(172)
3.38
(86)
2.68
(65.2)
3.23
(82)
3.15
(80)
1.53
(38.9)
1.18
(30)
4.02
(102)
2.40
(61)
4.80
(122)
3.01
(76.5)
8.50
(216)
12 x 2
40
Bosch Rexroth
Cam Operated
CAM ANGLE max. 35°
4x
2.13 (54)
M5x20 DIN 912 8.8
2.00 (50.8)
.96 (24.5)
.53 (13.5)
.47 (12)
=
710.5 Nm
1.47 (37.3)
1.06 (27)
.66 (16.7)
.13
(3.2)
.95 (24)
35°
T
A B
2.31
(58.7)
1.81 (46)
1.56
(39.7)
2.75 (70)
T
Y
1.18
(30)
1.53
(38.9)
2.68 (68.2)
3.19 (81)
3.23 (82)
3.38 (86)
P
12x2
X
1.46
(37)
ø .26 (6.6)
4.02 (102)
6.25 (159)
X
Normal
Actuated
.421 (10.7)
.263 (6.7)
Bosch Rexroth
41
Bolt Kit
Kit
2.125
(53.98)
1.470
(37.34)
1.063
(27.0)
.625
(15.88)
.660
(16.76)
.130
(3.3)
2.043
(51.89)
B-180 valve only
.413 (10.5) Dia. 4 Holes
1.125
(28.58)
.840
(21.34) 1.280
(32.51) 1.812
(46.02)
2.812
3.44
(71.42) (87.38)
Valve Mounting Holes (4)
1/4" – 20 unc, .69 (17.5) deep
4.34
(110.24)
5.344
(135.74)
.438
(11.12)
1.81
(45.97)
.50
(12.7)
6.210
(157.73)
4.06
(103.12)
2.875
(73.03)
2.030
(51.56)
953 675
Subplate
.250
(6.35)
Subplate mounting
holes (2)
.344 (87.4) Dia. Thru
Part Number
1.186
(30.12)
1.625
(41.28)
3.125
(79.38)
4.625
(117.48)
The mounting surface should comply with NFPA T3.5.1M R1-1984 ANSI B93.7M-1986 specification.
Port Size
Part Number
1/2" NPT
9 000 010 172
3/4" NPT
9 000 010 181
8 SAE
9 000 010 174
12 SAE
9 000 010 183
NOTE: Max. Pressure = 4600 PSI
(315 Bar)
42
Bosch Rexroth
Subplates, Side Ported
Bolt Kit
Kit
B-180 valve only
T
Subplate
.750
(19.05)
.660
(16.76)
.130
(3.3)
.625
(15.88)
Port Size
Part Number
1/2" NPT
9 000 010 164
1.281
(32.54)
3/4" NPT
9 000 010 166
8 SAE
9 000 010 165
2.125
(53.98)
1.470
(37.34)
1.063
(27.0)
12 SAE
9 000 010 175
NOTE: Max. Pressure = 4600 PSI
(315 Bar)
.413 (10.5) Dia. 4 Holes
1.125
(28.58)
2.043
(51.89)
.250
(6.35)
4.06
(103.12)
.840
(21.34) 1.280
(32.51) 1.812
2.812 3.44
(71.42) (87.38)
(46.02)
Valve Mounting Holes (4)
1/4" – 20 unc, .69 (17.5) deep
Subplate
mounting
holes (2)
.344 (87.4)
Dia. Thru
953 675
P
.938
(23.82)
Part Number
4.34
(110.24)
.438
(11.12)
5.344
(135.74)
.792
(20.12)
2.063
(52.4)
.938
(23.82)
1.81
(45.97)
.50
(12.7)
A
B
6.21
(157.73)
The mounting surface should comply with NFPA T3.5.1M R1-1984 ANSI B93.7M-1986 specification.
Bosch Rexroth
■
Retained guide tube for easy replacement of coils
■
Solenoid identification per U.S. standard. P➝A when solenoid “A” is energized
■
■
®
Certified
■
Dual frequency solenoids (50 or 60 Hertz)
■
Throttling spools are standard
■
Pilot pressure valve in P port is optional
43
44
Bosch Rexroth
Order Code
are assigned a 10-digit number. See page 45.
0
8
1
W V 1
0
P 1
V
3
D
5
1
/
SIZE
10 – D05 (NG 10)
WITH RUBBER COVER*
SEALS
V – VITON STD.
51– SOLENOID IDENTIFICATION PER U.S. STANDARD
P➝A WHEN SOLENOID
“A” IS ENERGIZED (ANSI
B93.9)
CONTROL TYPE
2 – HYDRAULIC
3 – ELECTRICAL
D – DESIGN SERIES
D - STD
**E - 24VDC LEAD WIRE COILS
SPOOL CODE
REFER TO SPOOL CHART ON PAGE 45
SOLENOID OPTIONS*
PILOT CHOKES*
F – FIXED
T – ADJUSTABLE
*
R – PILOT PRESSURE VALVE IN P*
If these options are not
needed, omit them from
the code
H – ADJUSTABLE SPOOL STOPS*
PILOT AND DRAIN
XY – EXTERNAL PILOT EXTERNAL DRAIN
PT – INTERNAL PILOT INTERNAL DRAIN
PY – INTERNAL PILOT EXTERNAL DRAIN
XT – EXTERNAL PILOT INTERNAL DRAIN
SOLENOIDS)
ANSI)
EX –FLAME PROOF
** QUICK CONNECT FOR
E SERIES IS MINI
CONNECTOR (PG 99)
SOLENOID VOLTAGES
AC
DC
115/60
230/60
Series “D” Dual Frequency
012/00
024/00
Bosch Rexroth
45
Part Numbers
Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.
9 810 233 …
P – INT. KA – WIRING BOX
PILOT KD – WIRING BOX + QUICK CONNECT (3 PIN SINGLE &
5 PIN DOUBLE SOLENOID)
X – EXT.
PILOT KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
KL – WIRING BOX + SENTINEL LIGHTS
T – INT. KM – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
DRAIN
(SINGLE SOL. 5 PIN)
Y – EXT. WS – PLUG CONNECTER (DIN 43650 / ISO 4400)
DRAIN
KA
SPOOL
NO.
SYMBOLS
001
002
004
A
B
P
T
A
B
P
T
A
B
P
T
A B
010
P T
018
042
A
B
P
T
A
B
P
T
TRANSITION
KD
KE
PILOT 110/115 110/115 110/115
& DRAIN
XY
PT
TPT
FPY
XY
FXY
PT
TPT
TXY
XY
PT
TPY
PY
FXHPT
PT
XT
KE
24/00
026
022
KL
KM
WS
WS
110/115 110/115 110/115 24 VDC.
029
112
102
113
110
106
046
049
005
109
070
114
104
003
004
103
46
Bosch Rexroth
Characteristics
General
Design
Spool valve
Mounting type
Subplate, pattern NG 10, 16 or 25
Mounting Position
as desired1)
Direction of flow
As shown on symbol
Hydraulic
Ambient temperature
–8 to 120°F (–25 to 50°C)
Fluid
Mineral-oil based hydraulic fluids DIN 51 524…51 535 other fluids on request
Viscosity
60…2300 SUS (10 …500 cSt)
Fluid temperature
–8 to 175°F (–25 to 80°C)
Filtration
Contamination class 10, according to NAS 1638 to be realized with filter ß10=75
Operating pressure
Port P, A, B:
Port T
:
Pilot Pressure
Pilot port X or P3) 116 PSI (8 bar) min. 3045 PSI (210 bar) max. at Control 3
Return port X or T 3625 PSI (250 bar) max. at Control 2
1450 PSI (100 bar) max. at Ex-Execution
2320 PSI (160 bar) max. at alternating voltage
Rated flow2)
∆p = 14.5 PSI (1 bar)
Maximum flow2)
>43 GPM (160 L/min)
Control volumes (4/3, 4/2)
0.06 in3 (1 cm3)
Total response time
Switch-on
Switch-off
Switch-on
Switch-off
Pilot
Pressure
Pilot
Pressure
=
=
=
=
700 psi
(50 bar)
2900 psi
(200 bar)
40…60ms
35…55ms
35…55ms
30…45ms
Switch-on
Switch-off
Switch-on
Switch-off
Pilot
Pressure
Pilot
Pressure
=
=
=
=
700 psi
(50 bar)
2900 psi
(200 bar)
30…40ms
35…55ms
25…35ms
30…45ms
5075 PSI (350 bar) max.
4060 PSI (280 bar) max. (at Control oil external)
5.4…13.4 GPM (20…50 l/min)
Electric
Duty factor
100%
Enclosure type
*IP 65 to IEC 529 and DIN 40 050 (DIN Connectors)
voltage supply
Power supply
Plug connector to DIN 43 650 ISO 4400
Power rating
DC
AC
In Rush: 33W
In Rush: ~1.5 A
Max. coil temperaure4)
272°F (150°C)
Holding: 33W
Holding: ~0.54 A
Symbol diagrams 008 and 20 horizontal
2)
According to symbol diagram
3)
At increased control pressure, reduction of pressure in conjunction with an orifice in th “P” port of the pilot valve is required
4)
As a result of the surface temperatures of the solenoid coils, European standards EN 563 and EN 982 must be observed
1)
*Note: IP 65
Dust tight
Silting Effect (Sticking of the Spool)
In spool-type valves, dirt particles in the gaps between the valve spool and body may generally lead to the spool becoming jammed. This is particularly the
case when the large drops in pressure occur over these gaps and when the valve has remained in the same position for a long period.
Important on electromagnetic compatibility (EMC)
The circuit must be set up in such a way as to avoid voltage peaks occurring when the solenoids are switched off which may cause interference and impair EMC.
Bosch Rexroth
Performance Data
Curve
A B
Symbol
20
P T
PA
PB
AT
A B
P T
BT
P T
PT
000
2
2
1
3
—
001
3
3
3
3
—
002
3
2
1
4
8
004
3
3
1
7
—
005
2
2
3
4
—
008
3
3
7
6
—
009
3
5
3
4
—
010
3
3
7
6
—
011
5
3
3
4
—
012
3
3
4
8
–
014
3
–
–
4
8
018
3
3
3
4
–
020
3
3
7
6
–
026
3
3
1
3
–
040
2
5
3
–
–
041
2
4
1
–
–
042
3
3
3
2
–
045
–
3
3
–
–
070
3
–
–
3
–
Viscosity = 165 SUS (35 cSt)
psi
Bar
A B
8
300
7
18
250
6
16
Pressure Drop
14
5
200
4
3
12
10
150
2
1
8
100
6
4
50
2
0
0
0
20
40
60
80
100
120
140
160GPM
L/min
0
100
200
300
Flow
400
500
600
47
48
Bosch Rexroth
Function
The directional control valves NG 10, 16 and 25 are pilot
operated valves in spool design. The main stage of the
NG 16 and NG 25 as well as the 002 symbol of the NG
10 directional control valves are fitted as standard with
fine-control notches.
The pilot stage, which is connected directly to the main
stage by means of a flange, consists of an electrically
actuated directional control valve NG 6 with pressure-tight
solenoids and replaceable coil. Its power ports A and B
are connected to the spring chambers of the main stage.
Spool-valve deflection takes place hydraulically via the
pilot stage.
B
A
Pilot stage
NG6
B P
A T
Control (Type 3)
Main stage
T
A
P
B
T
Y
T
A
P
B
T
Y
Control (Type 2)
Bosch Rexroth
Pilot & Drain Options
Control oil supply and return is either external via the
ports X and Y or internal via the ports P and T.
Modification is possible by removing or inserting plugs
which are accessible after removing the pilot valve.
Max. Pressure in P or X:
3625 psi (250 bar)
Max. Pressure in T or Y:
3045 psi (210 bar) for type 3 control
1450 psi (100 bar) at Ex-Execution
The retrofitting affects an alternation of the
order code and the EDP-number.
Control oil system
Supply
Return
external
external
X
Y
Internal
external
P
Y
external
internal
X
T
internal
internal
P
T
Plug
1
2
2
1
A B
a,X
a
0
Plug
b,Y
b
1
a
a
P
1
0
X Y
b
b
2
T
1
2
PV
X
TV
Y
2
#1 813 400 017
M6 DIN 906
3
49
50
Bosch Rexroth
Control (Type 2) Hydraulic Pilot
1.77
(45)
4.06
(103)
3.19
(81)
ø.26
(6.6)
X
2x
T A P B T
1.54
1.18 (39)
(30)
Y
10x2
5x
12x2
0.01/100
Rmax.4
2.76
(70)
4
(102)
6.57
(167)
4x
M6x40 DIN 912-10.9
= 11+3 Nm
Control (Type 3) Solenoid Pilot
8.46
(215)
5.96
(151.5)
5.96
(151.5)
B
Connector not included in scope of delivery
.47
1.81
(12)
(46)
A
Plate pilot valve
3.74
(95)
Plate complete valve
ø.26
(6.6)
X
2x
T A P B T
1.54
1.18 (39)
(30)
Y
10x2
5x
.98
(25)
3.19
(81)
12x2
Rmax.4
4
(102)
6.57
(167)
4x
0.01/100
.90
(23)
M6x40 DIN 912-10.9
= 11+3 Nm
2.76
(70)
Mounting holes,
see next page.
Bosch Rexroth
51
Adjustable Spool Stops
Adjustable spool stops are used to limit
the stroke of the spool and are located
on both ends of the valve. They provide
independent control of the actuator
speed in either directions.
Limiting the spool stroke creates an orifice between the body and spool in
either flow path and turning the screw in
will reduce the size of the orifice.
a
a
0
A
0.16
(4)
Adjustment range
b
B
2.28
(58)
If the flow through both flow paths is
equal, the valve will meter-in and out at
the same time. When a differential cylinder is used, the stops can be adjusted
to obtain the same speed in both directions.
b
Y
5.28
(134)
7.56
(192)
For Conversion
Description
Complete end cap assembly including mounting bolts
Part number
1 817 002 087
52
Bosch Rexroth
Mounting holes
0
X
F1
0
A
X
Y
F2
P
B
T
Y
R
F3
F4
P
.01
X
(27)
2.48
Y
(63)
.411)
ø (10.51))
A
.66
(16.7)
.84
(21.4)
.411)
(10.51))
T
.13
(3.2)
1.27
(32.5)
.411)
(10.51))
B
F1
1.47
0
(37.3) (0)
.84
0
(21.4) (0)
.411)
(10.51)) M 62)
F2
2.13
(54)
0
(0)
F3
2.13
(54)
1.81
(46)
F4
0
(0)
1.81
(46)
M 62)
M 62)
M 62)
X
-.31
(-8)
.43
(11)
.25
(6.3)
Y
R
2.44
2
(62) (50.8)
.43
1.27
(11) (32.5)
.25
.411)
(6.3) (10.51))
Bosch Rexroth
■
■
■
■
®
Certified
■
■
■
53
54
Bosch Rexroth
Order Code
0
8
1 W V 1
6
P 1
V
3
D
5
1
/
SIZE
16 – D07 (NG 16)
WITH RUBBER COVER*
SEALS
V – VITON STD.
51– SOLENOID IDENTIFICATION
PER U.S. STANDARD P➝A
WHEN SOLENOID “A” IS
ENERGIZED (ANSI B93.9)
CONTROL TYPE
2 – HYDRAULIC
3 – ELECTRICAL
D – DESIGN SERIES
D - STD
**E - 24VDC LEAD WIRE COILS
SPOOL CODE
SOLENOID OPTIONS*
PILOT CHOKES*
F – FIXED
T – ADJUSTABLE
*
R – PILOT PRESSURE VALVE IN P*
the code
PILOT AND DRAIN
SOLENOIDS)
ANSI)
EX –FLAME PROOF
** QUICK CONNECT FOR
E SERIES IS MINI
CONNECTOR (PG 99)
SOLENOID VOLTAGES
AC
DC
115/60
230/60
012/00
024/00
Bosch Rexroth
55
Part Numbers
9 810 234 …
KA – WIRING BOX
P – INT.
KD – WIRING BOX + QUICK CONNECT (3 PIN SINGLE &
PILOT
X – EXT. KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
PILOT KG – WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5
T – INT. PIN)
DRAIN KL – WIRING BOX + SENTINEL LIGHTS
KM – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
Y – EXT.
(SINGLE SOL. 5 PIN)
DRAIN
WS – PLUG CONNECTER (DIN 43650 / ISO 4400)
KA
SPOOL
NO.
000
SYMBOLS
A
B
P
T
A
B
P
T
001
A
B
P
T
002
004
A
B
P
T
TRANSITION
KD
KE
KG
PILOT 110/115 110/115 110/115 110/115
& DRAIN
XY
RPT
PY
XY
PT
HXY
FXT
FPT
FRHPT
TPT
HPT
TPY
RPT
XY
TRPT
XY
XT
PT
FPT
FXY
FPY
PY
TPT
TPY
KL
KM
WS
WS
110/115 110/115 110/115 24 VDC.
033
047
059
005
034
035
104
048
049
060
061
006
007
008*
076
009
036
130
037
050
062
038
051
063
039
040
052
064
010
111
011
071
012
013
077
578
156
164
020
160
099
021
022
023
103
093
106
113
172
161
024
025
026
091
125
144
173
A B
009
P T
A B
010
P T
A
B
P
T
018
020
026
042
045
*Consult factory
A
B
P
T
A
B
P
T
A
B
P
T
A
B
P
T
XY
THPT
XY
PT
PY
XT
FPY
TPT
TPY
TPY
XY
PT
FPT
XY
FPY
PT
PY
TPY
PT
PY
XY
FPY
XY
PT
FPT
PY
FXT
FPY
PT
FPT
041*
053
065
042
043
054
055
066
067
082
014
114
015
016
027
028
029
085
092
090
148
162
044*
056*
068
017*
045*
057
069
018
019
046
058
157
070
170
030
089
147
031
097
032
171
098
081
083
131
079
129
072
075
087
142
146
073
074
56
Bosch Rexroth
Characteristics
General
Design
Spool valve
Mounting type
Subplate, DO7 (NG 16)
Mounting Position
as desired (Horizontal only for detented valves)
Ambient temperature
–4 to 120°F (-20 to 50°C)
Seals
Viton
CSA Certified
File Number LR 93267-1 (Ecept flame proof solenoids)
Weights
Hydraulic
17.6 lbs (8 kg)
Electrical 1 Solenoid
19.8 lbs (9 kg)
20.9 lbs (9.5 kg)
Response time adjustment
2.4 lbs (1.1 kg)
Hydraulic
Fluid
Petroleum hydraulic fluids and most fire resistant fluids
Viscosity
60…2300 SUS (10 …500 cSt)
Fluid temperature
–4 to 175°F (–20 to 80°C)
Filtration
Direction of flow
As shown on symbol
Operating pressure
Port P, A, B:
Port T*
:
Pilot Pressure
Pilot port X or P 114 psi (8 bar) min. 3625 psi (250 bar) max.
Drain port X or T 3045 psi (210 bar) max. for solenoid operated
3625 PSI (250 BAR) max. for hydraulic piloted
1450 PSI (100 BAR) max. for flame proof solenoid
Maximum flow
80 GPM (300 L/min) see ∆ P/Q curve page 57
Control volume
0.37 in3 (6 cm3) for 3 position valves 0.61 in3 (10cm3) for 2 position valves3
Total response time
Switch-on
Switch-off
Switch-on
Switch-off
Pilot
Pressure
Pilot
Pressure
=
=
=
=
700 psi
(50 bar)
2900 psi
(200 bar)
55…75ms
50…70ms
50…70ms
40…60ms
Switch-on
Switch-off
Switch-on
Switch-off
Pilot
Pressure
Pilot
Pressure
=
=
=
=
700 psi
(50 bar)
2900 psi
(200 bar)
30…50ms
50…70ms
25…40ms
40…60ms
5075 PSI (350 bar) max.
4060 PSI (280 bar) max. w/flame proof solenoids
Electric
Duty factor
100%
Meets ANSI B93.9-1969 (R 1988) Standards* P → Awhen Sol. “A” is energized
Enclosure type
Insulation class
C VDE § 5
voltage supply
Voltage tolerance
Nominal Voltage ±10%
Power rating
DC
AC
In Rush: 33W
In Rush: ~1.5 A
*Note: IP 65
Dust tight
Holding: 33W
Holding: ~0.54 A
Bosch Rexroth
Performance Data
Curve
A B
Symbol
10
P T
PA
PB
AT
A B
P T
BT
P T
PT
000
3
3
4
5
—
001
1
1
2
7
—
002
4
6
6
8
9
004
3
3
4
4
—
010
3
3
3
4
—
018
3
3
4
5
—
020
3
3
3
4
—
042
3
3
3
2
—
045
—
3
3
—
—
Viscosity = 142 SUS (30.2 cSt)
psi
Bar
A B
8
150
7
6
5
4
9
125
3
8
Pressure Drop
7
100
2
6
5
75
1
4
50
3
2
25
1
0
0
0
10
20
30
40
50
60
70
80 GPM
L/min
0
50
100
150
Flow
200
250
300
57
58
Bosch Rexroth
Pilot oil supply and drain are either external via the X and
Y ports or internal via the P and T ports. Conversion is
possible by removing or installing plugs which are accessible after removing the pilot valve. When using internal
pilot and drain, the X and Y ports in the subplate must be
plugged. With NG 16, the plug 1 is accessable only
from below, via port P.
3625 psi (250 bar)
1450 psi (100 bar) when using
flame proof solenoid
PY – INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3
PT – INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4
XY – EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2
XT – EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4
XY – HYDRAULIC PILOT; PLUG PORTS 1 & 2
Old Style
Pv
New Style
Y
x
Sol B
2
Tv
1
Sol A
.51
(13)+0.5
Tv
Pv
Y
X
1
P
2
1
3
T
.24
(6)+1
P
2.05
(52)
Plug Part No.
1
2
2.83
(72)+1
1 813 400 017
M6 DIN 908
3
P
Fixed Pilot Chokes
A fixed pilot choke is an orifice placed in the
pilot line to increase the spool shift time.
Metering notches on the spool are standard
and by increasing the shift time of the spool,
the flow paths are opened and closed more
gradually which reduces system shock. Fixed
pilot chokes can be added to a standard
valve at any time by simply removing the pilot
valve and inserting the choke in the P port.
The flange machined on the choke holds it
captive in the counter-bore for the O-ring.
The chokes can be inserted in any of the
ports of the pilot valve depending on the
desired result. Then a valve is ordered with a
fixed pilot choke the 0.030” (Imm) diameter
orifice is installed in the P port. Chokes with
other size orifice are available and are listed
below.
Pilot valve
Orifice Sismeter
Part Number
0.030 (0.8mm)
9 533 230 385
0.040 (1mm)
9 533 230 382
0.050 (1.2mm)
9 533 230 383
0.060 (2mm)
9 533 230 384
Fixed
pilot choke
Main valve
X Y
2
4
T
Bosch Rexroth
Adjustable Pilot Chokes
Adjustable chokes consist of a modular flow
control valve which contains two non-pressure
compensated throttle valves with free flow
checks. It provides independent control of the
spool shift time in both directions. Because
the port pattern is symmet-rical and a seal
plate is used, the module can be turned 180°
to provide either meter-in or meter-out control.
Meter-out is standard. If meter-in is needed,
the pilot valve must be removed and the flow
control module rotated 180° on its longitudi-nal
axis. The locating pin in the bottom mount-ing
surface of the flow control module must be
removed and installed on the opposite side
before reassembly. The seal plate always
remains on top of the main valve body. Torque
value for the mounting bolts
of the pilot valve is 5.0 lb/ft (7.0 Nm).
METER-OUT
(STANDARD)
METER-IN
(TURN MODULAR VALVE 180º)
A B
P
T
SOL A
P
A B
P
SOL B
X Y
T
SOL A
T
P
SOL B
X Y
T
B T A
PILOT CHOKE
DJUSTING SCREW
(BOTH ENDS)
6mm
1.57
180° (40.0)
883
RACINE, WI U.S.A.
Pmax. 5000 psi
A
B
P
T
For Conversion
Description
NG6 Flow control module w/seal plate (meter out)
Seal plate
4x
M5 x 70, DIN 912 – 10.9 (Part number is for one bolt)
Part number
9 810 161 089
1 811 037 800
2 910 151 180
59
60
Bosch Rexroth
Pilot Pressure Valve
A B
Sol A
Sol B
DP
P
T
Bar
Pv
Pressure Drop
16
psi
X Y
225
14
200
12
175
10
150
8
125
100
6
75
4
2
50
25
0
0
0
20
40
100
60
200
80
GPM
300 L/min
Flow
The pilot pressure valve is a slip-in cartridge
which fits into a machined cavity in the pressure port of the main valve. It is used to create pilot pressure when using open center
spools (000 and 002). Pilot pressure is fed
internally to the pilot valve. The pressure drop
across the pilot pressure valve is additive to
the pressure drop across the main valve. The
machined cavity, to accept the pilot pressure
cartridge, is standard on all valves.
For Conversion
Description
Part Number
Pilot pressure valve cartidge
1 817 419 037
Bosch Rexroth
speed in either directions.
Limiting the spool stroke creates an orifice between the body and spool in
either flow path and turning the screw in
will reduce the size of the orifice.
A
B
Y
Germany
0.35
(9)
Adjustment range
4.02
(102)
7.95
(202)
11.97
(304)
For Conversion
Description
Part number
1 817 002 056
61
62
Bosch Rexroth
2.63
(66.9)
7.82
(198.7)
5.63
(143.1)
Name Tag
describes
complete
valve.
Name Tag
describes
pilot valve.
Name Tag
describes
main valve.
B T A
7.44
(189)
6.56
(166.5)
3.74
(95)
1.34
(34)
883
RACINE, WI U.S.A.
Pmax. 5000 psi
0.79
(20)
A
B
P
T
5.51
(140)
Spool 11 & 12
9.33
(237)
8.43
(214)
9.33
(237)
2.75
3.50 (69.9)
(89)
Spool 9 & 10
2x
4x
2x 1/4 - 20 x 1.75" long
= 10 lb/ft (13Nm)
4x 3/8 - 16 x 2.00" long
9x2
23 x 2.5
= 40 lb/ft (54Nm)
Valve With AC Solenoid (DIN)
2.63
(66.9)
7.82
(198.7)
5.63
(143.1)
.47(12.0)
Name Tag
describes
complete valve.
Name Tag
describes
pilot valve.
Name Tag
describes
main valve.
B T A
7.44
(189)
3.74
(95)
1.34
(34)
883
RACINE, WI U.S.A.
Pmax. 5000 psi
0.79
(20)
A
B
P
T
5.51
(140)
Spool 11 & 12
9.33
(237)
9.33
(237)
8.43
(214)
2x 1/4 - 20 x 1.75" long
Spool 9 & 10
2.75
3.50 (69.9)
(89)
2x
4x
= 10 lb/ft (13Nm)
4x 3/8 - 16 x 2.00" long
= 40 lb/ft (54Nm)
9x2
23 x 2.5
Bosch Rexroth
63
Valve With DC Solenoid (DIN)
2.63
(66.9)
7.82
(198.7)
.47(12.0)
5.63
(143.1)
Name Tag
describes
complete
valve.
Name Tag
describes
pilot valve.
Name Tag
describes
main valve.
B T A
7.47
(189.7)
3.74
(95)
1.34
(34)
883
RACINE, WI U.S.A.
Pmax. 5000 psi
0.79
(20)
A
B
P
T
5.51
(140)
Spool 11 & 12
9.33
(237)
9.33
(237)
8.43
(214)
Spool 9 & 10
2.75
3.50 (69.9)
(89)
2x
4x
2x 1/4 - 20 x 1.75" long
= 10 lb/ft (13Nm)
4x 3/8 - 16 x 2.00" long
9x2
23 x 2.5
= 40 lb/ft (54Nm)
Hydraulic Controlled (Type 2)
Name Tag
describes
complete
valve.
4.61
(117)
1.34
(34)
3.74
(95)
883
RACINE, WI U.S.A.
Pmax. 5000 psi
0.79
(20)
A
B
P
T
5.51
(140)
9.33
(237)
8.43
(214)
Spool 12
2.75
3.50 (69.9)
(89)
2x
4x
2x 1/4 - 20 x 1.75" long
= 10 lb/ft (13Nm)
4x 3/8 - 16 x 2.00" long
= 40 lb/ft (54Nm)
9x2
23 x 2.5
64
Bosch Rexroth
C port is used for load sensing when using
proportional valves.
When a subplate is not used, a machined pad
must be provided for mounting which is flat to
within 0.004 in./in. and has a surface finish of
63 RMS.
5.938
(150.8)
.5
(12.7)
4.0
(101.6)
2.815
(71.5)
1.5
(38.1)
3.625
(92.1)
2.19
(55.6)
2.25
(57.1)
2.75
(69.8)
1.37
(34.8)
.56
(14.2)
.62
(15.7)
.50
(12.7)
.063
(1.6)
.72
(18.3)
.938
(23.8)
1.342
(34.0)
1.97
(50.0)
2.6
(66.0)
3.016
(76.6)
3.47
(88.1)
.75
(19.0)
2.62
(64.0)
1.310
(33.3)
6.94
(176.3)
1.558
(39.6)
3.063
(77.8)
2.308
(58.6)
T
P
X
3.315
(84.2)
B
Y
A
C
1.843
(46.8)
4.62
(117.3)
SAE
NPT
.750
.812
(19.0) (20.6)
2.468
(62.7)
3.843
(97.6)
4.468
(113.5)
6.055
(153.8)
P,T,A,B,
X,Y,C,
3/4” NPTF
1/4” NPTF
1” NPTF
#12 SAE
#6 SAE
#16 SAE
Bolt kit B-231 (Valve only) 4x
*Obsolete, consult factory
Maximum pressure
5000 psi
(350 bar)
3/8-16 x 2” long
2x
1/4-20 x 1-3/4” long
Weight
15 lbs.
(6.8 kg)
Part Number
9 000 010 201*
9 000 010 202*
9 000 010 203*
9 000 010 204*
953 726
Bosch Rexroth
Directional Control Valves D08 (NG25) 3000 PSI
■
■
■
■
®
Certified Pilot Valve – Main section certification pending
■
■
Throttling notches in body are standard
■
Optional load check
65
66
Bosch Rexroth
Order Guide
This order code describes the desired model variances of the DO8 (NG25) directional control valves. Standard models
0 8 1 W V 2 5 P 1 V 3
D 5 1 / 5 5 /
SIZE
06 – D08 (NG 25)
WITH RUBBER COVER
SEALS
V – VITON STD.
55 – LOW PRESSURE VERSION
CONTROL TYPE
2 – HYDRAULIC
3 – ELECTRICAL
51 – SOLENOID IDENTIFICATION
PER U.S. STANDARD P>A
SPOOL CODE
SEE SPOOL CHART ON PAGE 67
PILOT CHOKES*
F – FIXED
T – ADJUSTABLE
DESIGN SERIES
(GENERATION)
D - STD
*E - 24VDC LEAD WIRE COILS
R – LOAD CHECK IN “P” PORT*
SOLENOID OPTIONS*
PILOT AND DRAIN
SOLENOIDS)
ANSI)
EX –FLAME PROOF
* QUICK CONNECT FOR
(PG 99)
SOLENOID VOLTAGES
AC
DC
115/60
230/60
012/00
024/00
Bosch Rexroth
67
Part Numbers
9 810 235 …
P – INT.
PILOT
X – EXT.
PILOT
T – INT.
DRAIN
Y – EXT.
DRAIN
SPOOL
NO.
SYMBOLS
TRANSITION
A B
000
P T
A
B
001
P
T
A B
002
P T
A
B
P
T
004
005
A
B
A
B
P
T
P
T
A B
009
P T
A B
010
P T
A B
018
P T
A B
020
P T
A B
026
P T
A B
042
P T
D4
A
B
P
T
KA – WIRING BOX
KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
KG – WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
(SINGLE SOL. 5 PIN)
KA
KD
KE
KG
KL
KM
WS
WS
PILOT
& DRAIN
110/115
110/115
110/115
110/115
110/115
110/115
110/115
24 VDC.
FXY
PY
XY
XT
RPY
HPY
HPT
PT
PY
XY
FPT
TPY
RPT
TXY
XT
TPT
THPY
RHPT
FHPT
THPT
FPY
FRPT
FHXY
FXY
RPY
TXY
PY
XY
XT
FXY
TPY
RPY
TPY
PT
PY
XY
FPY
FPT
XT
TPT
RPY
FHPT
HPT
RPT
FXY
FPT
PT
PY
XY
533
506
583
578
815
524
505
553
629
750
526
534
566
687
610
623
644
655
658
661
706
529
754
769
763
773
751
517
576
705
519
760
766
703
628
729
626
704
547
631
722
580
536
588
622
767
771
839
651
584
779
680
823
725
724
731
726
785
800
590
507
562
563
530
568
649
573
733
669
613
666
672
816
527
508
555
621
523
557
609
522
531
697
744
545
611
541
544
581
820
745
539
589
575
594
667
742
665
715
776
795
747
616
780
648
656
698
727
784
539
572
790
679
608
564
PT
PY
XY
532
577
570
HPT
PT
PY
XY
XT
FPT
FPY
TPY
HPY
FHPT
FXY
RPT
TPT
RPY
FXHY
TPY
PT
PY
FPT
HPT
TPT
RPY
RPT
PT
XY
PY
FPT
RPY
XT
TPT
TPY
FRPT
XT
PT
PY
TPT
XY
PT
XY
FPT
TPY
RPT
PY
FPT
FPY
525
512
558
560
582
783
617
518
543
625
627
624
551
709
702
659
516
567
571
537
668
826
635
711
723
764
753
696
640
657
685
789
689
782
817
520
511
633
718
756
535
513
781
643
620
521
700
549
550
813
819
791
841
692
798
891
836
528
642
561
546
542
675
538
827
639
712
794
797
840
587
732
615
688
755
746
510
565
772
548
612
614
738
509
681
765
752
719
674
654
707
598
595
514
730
597
660
596
68
Bosch Rexroth
Characteristics
General
Design
Spool valve
Mounting type
Mounting Position
Ambient temperature
–4 to 120°F (-20 to 50°C)
Seals
Viton
CSA Certified
File Number LR 93267-1 (Except flame proof solenoids)
Weights
Hydraulic
25.0 (11.3)
26.6 (12.1)
27.3 ( 12.4)
2.4 lbs (1.1kg)
Hydraulic
Fluid
Viscosity
60 – 2300 SUS (10 – 500 cSt)
Fluid temperature
–4 to 175°F (–20 to 80°C)
Filtration
Direction of flow
As shown on symbol
Operating pressure
Port P, A, B,T: 3000 PSI (210 bar) max.
Port T:
Pilot pressure
65 PSI (4.5 bar)min. 3000 PSI (210 bar) max.
Maximum flow
Control volume
0.5 in3 (8 cm3) for 3 position valves
Electric
Duty factor
100%
Meets ANSI/B93.9 - 1969 (R 1988) Standards* P › A when Sol. “A” is energized.
Enclosure type
Insulation class
C VDE § 5
voltage supply
Voltage tolerance
Power rating
DC
AC
In Rush: 33W
In Rush: ~ 1.5A
Response time
25 – 90ms Dependent on control pressure and spool
Switching frequency
max. 1800/h
*Note: IP 65
Dust tight
Holding: 33W
Holding: ~ 0.54A
Bosch Rexroth
Performance Data
PRESSURE DROP
4
PSI
BAR
ALL SPOOLS EXCEPT 002
70
All Flow Paths
60
50
3
2
40
30
20
1
10
0
10
0
20
30
30
40
50
60
70 GPM
60 90 120 150 180 210 240 L/min.
FLOW
PSI
BAR
PRESSURE DROP
002 SPOOL
100
6
80
P to A
A to T
5
4
3
60
P to T
40
2
1
20
0
10
0
30
20
60
30
90
120
40
150
FLOW
50 GPM
180 L/min.
69
70
Bosch Rexroth
Pressure Port Check
The pressure port check is a load
check which prevents the load from
dropping when several valves are connected in parallel. It will not create pilot
pressure for internal pilot when using
open center spools. The standard valve
body is not machined for the check
valve cartridge.
A B
SOL A
P
Pressure Port
Check Cartridge
SOL B
T
X Y
Pilot oil supply and drain are either
external via the X and Y ports or internal via the P and T ports. There are
four threaded ports and only two plugs
(1/16” NPT). The installations of the
plugs determines the source of the pilot
oil and where it drains. Valves can be
converted in the field. When installing
plugs in port 1 and 2, care must be
taken that the plug is screwed in all the
way or both passages will be blocked.
2
1
TOP VIEW WITH PILOT SECTION REMOVED
1
3
2
B
A
T
3
T
EXT. PILOT (X)
A
P
B
T
P
4
EXT. DRAIN (Y)
BOTTOM VIEW
4
Bosch Rexroth
Adjustable chokes consist of a modular flow
control valve which contains two non-pressure
compensated throttle valves with free flow
checks. It provides independent control of the
spool shift time in both directions. Because the
port pattern is symmet-rical and a seal plate is
used, the module can be turned 180° to provide
either meter-in or meter-out control.
Meter-out is standard. If meter-in is needed, the
pilot valve must be removed and the flow control
module rotated 180° on its longitudi-nal axis. The
locating pin in the bottom mount-ing surface of the
flow control module must be removed and
installed on the opposite side before reassembly.
The seal plate always remains on top of the main
valve body. Torque value for the mounting bolts of
the pilot valve is 5.0 lb/ft (7.0 Nm).
METER-OUT
(STANDARD)
METER-IN
A B
A B
P
P
T
SOL A
SOL A
SOL B
X Y
P
P
T
P
PILOT CHOKE
ADJUSTING SCREW
(BOTH ENDS)
6mm
1.57
180° (40.0)
PILOT
T
CYL A
SOL B
X Y
T
9.20
(233.7)
8.33
(211.6)
6.46
(164.1)
4.78
(123.9)
3.94
(100.0)
CYL B
SEAL PLATE
1 811 037 089
For Conversion
Description
Seal plate
4x
10 – 24 x 2 3/4” Long (Bolt kit B-215)
Part number
9 810 161 089
1 811 037 800
953 710
71
72
Bosch Rexroth
independent control of the actuator speed
in either directions. Limiting the spool
stroke creates an orifice between the
body and spool in either flow path and turning the screw in will reduce the size
of the orifice.
If the flow through both flow paths is equal,
the valve will meter-in and out at the same
time. When a differential cylinder is used,
the stops can be adjusted to obtain equal
speed in both directions. Complete end
cap assemblies are available to convert
standard valves. (778160 is the number for
one end cap)
T
ADJUSTABLE
SPOOL STOPS
Limit stroke at either end.
Add 5" (127mm)
to valve length.
A
P
B
T
EXT. PILOT
EXT. DRAIN
Fixed Pilot Chokes
Fixed pilot chokes consist of two orifices,
1/16” NPT pipe plug with a .040” (1.0) hole
(405420), installed in the pilot lines going to
each end cap. The orifices restrict the pilot
oil and will increase the spool shift time.
Metering notches in the body are standard
and by slowly shifting the spool, the flow
paths are opened and closed more gradually which reduces system shock. Chokes
can be added to a standard valve at any
time but an 1/8” NPT plug on each end of
the main valve must be removed to gain
access to the threaded pilot line.
CHOKE
1/16" NPT
T
A
P
B
T
PLUG
1/8" NPT
Bosch Rexroth
73
Valve With AC/DC Solenoid & Wiring Box
1.67
(42.4)
required
to remove
coil
9.35
(237.5)
5.63
(143.0)
Name Tag
describes
complete
valve
Name Tag
describes
pilot valve
1.52
(38.6)
P
1/2" NPT
ELECTRICAL
CONNECTION
(both ends)
MANUAL
OVERRIDE
(both ends)
(standard)
7.62
(193.5)
6.75
(171.4)
4.88
(123.9)
3.94
(100.0)
Name Tag
describes
main valve
2.87
(72.9)
PILOT
CYL A
1.04
(26.4)
CYL B
2x
4x
.16
(4.1)
3.31
(84.1)
10.86
(275.8)
1/8" C.S. x 13/16" I.D.
1/8" C.S. x 1" I.D.
.44
2.25
(11.2)
(57.2)
4.50
(114.3)
6x
1/2 - 13 x 1.75" long
= 70 lb/ft (95Nm)
1.74
(44.2)
required to
remove coil
9.35
(237.5)
5.63
(143.0)
.47
(11.9)
required
to remove
connector
1.52
(38.6)
1.81
(45.9)
Name Tag
describes
pilot valve
Name Tag
describes
complete valve
.91
(23.1)
MANUAL
OVERRIDE
(both ends)
(standard)
P
Name Tag
describes
main valve
7.61
(193.3)
4.88
(123.9)
3.94
(100.0)
2.87
(72.9)
PILOT
CYL A
10.86
(275.8)
2x
4x
1/8" C.S. x 13/16" I.D.
1/8" C.S. x 1" I.D.
1.04
(26.4)
CYL B
3.31
(84.1)
.16
(4.1)
6x
.44
(11.2)
2.25
(57.1)
4.50
(114.3)
1/2 - 13 x 1.75" long = 70 lb/ft (95Nm)
74
Bosch Rexroth
1.97
(50.0)
9.65
(245.1)
5.93
(150.6)
.47
(11.9)
1.81
(45.9)
Name Tag
describes
pilot valve
1.22
(30.9)
.91
(23.1)
Name Tag
describes
complete valve
MANUAL
OVERRIDE
(both ends)
(standard)
7.64
(194.1)
P
Name Tag
describes
main valve
4.88
(123.9)
3.94
(100.0)
2.87
(72.9)
PILOT
CYL A
10.86
(275.8)
2x
4x
1.04
(26.4)
CYL B
3.31
(84.1)
.16
(4.1)
.44
(11.2)
4.50
(114.3)
1/8" C.S. x 13/16" I.D.
1/8" C.S. x 1" I.D.
6x
1/2 - 13 x 1.75" long
2.25
(57.2)
= 70 lb/ft (95Nm)
Hydraulically Controlled (Type 2)
1
2
7.36
(193.8)
3
T
A
P
B
EXT. PILOT
T
4
EXT. DRAIN
1.75
(44.5)
4.43
(112.5)
5.12
(130.0)
3.94
(100.1)
PILOT
CYL A
CYL B
4.50
(114.3)
10.86
(270.8)
2x
4x
1/8" C.S. x 13/16" I.D.
1/8" C.S. x 1" I.D.
6x
1/2 - 13 x 1.75" long
= 70 lb/ft (95Nm)
Bosch Rexroth
75
6 HOLES
1/2-13 UNC-2B THD
.94 ±.03 DEEP
1.183
(30.0)
3.719
(94.5)
5.125
(130.2)
3.969
(100.8)
3.031
(76.9)
2.094
(53.2)
.75
(19.0)
1.156
(29.4)
.188
(4.8)
.688
(17.5)
6.0
2.938
(74.6) (152.4)
1.815
(46.1)
3.625
(92.1)
4.5
(114.3)
1.805
(45.8)
0.224
(5.7)
.530
(13.5)
4.902
(124.5)
4 HOLES
.5625 DRILL THRU
7.680
(195.1)
3.0
(76.2)
.75
(19.0)
8.74
(22.2)
Y
T
C
B
X
A
P
1.371
(34.8)
2.558
(64.9)
3.496
(88.8)
5.240
(133.1)
6.178
(156.9)
7.368
(187.1)
P,T,A,B
X,Y,C
1” NPTF
1/4”NPTF
1 1/4”NPTF
1 1/2”NPTF
#16 SAE
#6 SAE
#20 SAE
#24 SAE
Bolt kit B – 114 (valve only) 6x
Pmax PSI (bar)
5000 (350) (Subplate only)
1/2 – 13 x 1.75” Long
4.368
(110.9)
4.058
(103.1)
3.0
(76.2)
1.938
(49.2)
1.628
(41.3)
When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.0003 in./in. and has a surface finish of 63 RMS.
C port is used for load sensing when using proportional valves.
Weight Lbs. (kg)
25(11.3)
Part Number
9 000 010 216*
9 000 010 217*
9 000 010 218*
9 000 010 219*
9 000 010 220*
9 000 010 221*
953594
76
Bosch Rexroth
■
■
■
■
®
Certified
■
■
■
Bosch Rexroth
77
Order Code
0
8
1 W V 2
5
P 1
V
3
D
5
1
/
SIZE
25 – D08 (NG 25)
SEALS
V – VITON STD.
WITH RUBBER COVER*
PER U.S. STANDARD P➝A
ENERGIZED
(ANSI B93.9)
CONTROL TYPE
2 – HYDRAULIC
3 – ELECTRICAL
D – DESIGN SERIES
D – STD
**E – 24VDC LEAD WIRE COIL
SPOOL CODE
SOLENOID OPTIONS*
ADJUSTABLE PILOT CHOKES*
F – FIXED [0.0039 (1mm) dia. orifice]
T – ADJUSTABLE
*
R – BACK PRESSURE VALVE IN P*
the code
PILOT AND DRAIN
SOLENOIDS)
ANSI)
EX –FLAME PROOF
** QUICK CONNECT FOR E
SERIES IS MINI CONNECTOR (See PG 99)
SOLENOID VOLTAGES
AC
DC
115/60 All solenoids
230/60 are dual frequency
(50 or 60hz)
012/00
024/00
78
Bosch Rexroth
Part Numbers
9 810 235 …
KA – WIRING BOX
P – INT.
PILOT
X – EXT. KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
PILOT KG – WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5
T – INT. PIN)
DRAIN KL – WIRING BOX + SENTINEL LIGHTS
Y – EXT.
(SINGLE SOL. 5 PIN)
DRAIN
KA
SPOOL
NO.
SYMBOLS
TRANSITION
A B
000
P T
001
A
B
P
T
a
b
A B
002
004
P T
A
B
P
T
A B
009
KD
KE
KG
PILOT 110/115 110/115 110/115 110/115
& DRAIN
RPY
RPT
TPY
XY
PY
XY
PT
PY
HXY
FXT
FPT
TPT
XT
XY
PY
RPT
TRXT
XY
PT
FPT
TPT
THXY
THPY
THPT
PY
HPT
FXY
THXY
PT
XY
KL
KM
WS
WS
110/115 110/115 110/115 24 VDC.
149
154
033
047
059
034
035
048
049
079
060
061
110
005
077
006
007
008
076
009
036*
073
037
082
100
050
038
039
040*
072
051
052
062
150
063
064
087
010
121
156
011
012
013
132
080
094
020
085
021
022
023
024
025
026
102
138
107
129
151
157
111
041
053
065
014
027
054
066
015
028
055
067
016
078
029
017
112
030
P T
A B
010
P T
A B
018
P T
A B
020
P T
* Consult factory
XT
XY
XT
PT
PY
HPT
TPT
TPY
TXY
XY
PY
TPY
HPT
PY
XY
FPY
PT
TPT
081
042
081
043
105
114
117
044
099
056
137
068
142
144
045
106
057
069
046
058
070
018
019
031
032*
093
Bosch Rexroth
Specifications
General
Design
Mounting type
Mounting Position
Ambient temperature
Seals
CSA Certified
Weights
Hydraulic
Response time adjustment
Hydraulic
Fluid
Viscosity
Fluid temperature
Filtration
Direction of flow
Operating pressure
Pilot pressure
Maximum flow
Control volume
Total response time
Electric
Duty factor
Enclosure type
Insulation class
Voltage tolerance
Power rating
DC
AC
Spool valve
–4 to 120°F (-20 to 50°C)
Viton
35.3 lbs (16 kg)
37.5 lbs (17 kg)
38.5 lbs (17.5)
2.4 lbs (1.1 kg)
60 – 2300 SUS (10 – 500 cSt)
–4 to 175°F (–20 to 80°C)
Contamination class 19/16, according to ISO 4406 to be realized with filter ß25 = 75
As shown on symbol
Port P, A, B, T: 5075 PSI (350 bar) max.
Port T:
Pilot port X or P 114 psi (8 bar) min. 3625 psi (250 bar) max.
Drain port Y or T 3045 psi (210 bar) max. for solenoid operated
3625 psi (250 bar) max. for hydraulic piloted
1450 psi (100 bar) max. for flame proof solenoid
0.92 in3 (15 cm3) for 3 position valves 1.34 in3 (22 cm3) for 2 position valves
Switch-on
Pilot
=
700 psi
55...75ms
= DC
Switch-off
Pressure
(50 bar)
50...70ms
Switch-on
Pilot
=
2900 psi
50...70ms
Switch-off
Pressure
(200 bar)
40...60ms
Switch-on
Pilot
=
700 psi
30...50ms
≈ AC
Switch-off
Pressure
(50 bar)
50...70ms
Switch-on
Pilot
=
2900 psi
25...40ms
Switch-off
Pressure
(200 bar)
40...60ms
100%
Meets ANSI B93.9 - 1969 (R 1988) Standards* P ➝ A when Sol. “A” is energized.
C VDE § 5
voltage supply
In Rush: 33W
In Rush: ~ 1.5A
*Note: IP 65
Dust tight
Holding: 33W
Holding: ~ 0.54A
79
80
Bosch Rexroth
Performance Data
Curve
A B
Symbol
P T
PA
PB
AT
A B
P T
BT
P T
PT
000
7
7
5
7
—
001
2
2
1
5
—
002
6
5
4
7
9
004
5
5
5
7
—
010
7
7
1
3
—
018
4
4
7
8
—
020
7
7
1
3
—
psi
Bar
A B
9
8
7
6
200
5
13
4
12
3
11
10
2
1
150
9
Pressure Drop
125
8
7
100
6
5
75
4
50
3
2
25
1
0
0
0
25
50
75
100
`125
150
175
200 GPM
L/min
0
100
200
300
400
Flow
500
600
700
Bosch Rexroth
3625 psi (250 bar)
1450 psi (100 bar) when using flame
proof solenoid
Pilot oil supply and drain is either external via the x and y ports or internal via
the P and T ports. Conversion is possible by removing or installing plugs. Plug
no. 1 is accessible from the bottom of
the main valve. The pilot valve must be
removed to gain access to plug No. 2.
When using internal pilot and drain, the
X and Y ports in the subplate must be
plugged.
A B
Sol A
Sol B
2
1
P
1
3
Plug Part No.
X Y
2
T
4
3 AND 4 ARE EXTERNAL OF THE VALVE
1 9 534 230 002
1/4” BSPP
2 1 813 400 017
M6 DIN 906
7
3
Fixed Pilot Chokes
A fixed pilot choke is an orifice placed in
the pilot line to increase the spool shift
time. Metering notches on the spool are
standard and by increasing the shift time
of the spool, the flow paths are opened
and closed more gradually which
reduces system shock. Fixed pilot
chokes can be added to a standard
valve at any time by simply removing the
pilot valve and inserting the choke in the
P port. The flange machined on the
choke holds it captive in the counterbore for the O-ring. The chokes can be
inserted in any of the ports of the pilot
Orifice Diameter
Part Number
0.030 (0.8mm)
9 533 230 385
0.040 (1mm)
9 533 230 382
0.050 (1.2mm)
9 533 230 383
0.060 (2mm)
9 533 230 384
Pilot valve
Fixed
pilot choke
Main valve
valve depending on the desired result.
Then a valve is ordered with a fixed pilot
choke the 0.040” (lmm) diameter orifice
is installed in the P port. Chokes with
other size orifice are available and are listed below.
81
82
Bosch Rexroth
Meter-out is standard. If meter-in is needed, the pilot valve must be removed and
the flow control module rotated 180° on
its longitudinal axis. The locating pin in
the bottom mounting surface of the flow
control module must be removed and
installed on the opposite side before
reassembly. The seal plate always
remains on top of the main valve body.
Torque value for the mounting bolts of
the pilot valve is 5.0 lb/ft (7.0 Nm).
Adjustable chokes consist of a modular
flow control valve which contains two
non-pressure compensated throttle
valves with free flow checks. It provides
independent control of the spool shift
time in both directions. Because the port
pattern is symmetrical and a seal plate is
used, the module can be turned 180° to
provide either meter-in or meter-out control.
METER-OUT
(STANDARD)
METER-IN
A B
P
T
SOL A
P
A B
P
SOL B
X Y
T
SOL A
T
P
SOL B
X Y
T
B T A
1.57
180° (40.0)
PILOT CHOKE
ADJUSTING SCREW
(BOTH ENDS)
6mm
X
B
A
883
RACINE, WI U.S.A.
Pmax. 5000 psi
A
B
P
T
SEAL PLATE
1 811 037 800
For Conversion
Description
Seal plate
4x
M 5 x 70, DIN 912 – 10.9 (Part number is for one bolt)
Part number
9 810 161 089
1 811 037 089
2 910 151 180
Bosch Rexroth
Pilot Pressure Valve
A B
Sol A
Sol B
DP
P
T
Pv
Pressure Drop
16
psi
Bar
X Y
225
14
200
12
175
10
150
8
125
100
6
75
4
2
50
25
0
0
P
0
20
40
100
60
200
80
GPM
300 L/min
Flow
The pilot pressure valve is a slip-in cartridge which fits into a machined cavity
in the pressure port of the main valve. It
is used to create pilot pressure when
using open center spools (000 and
002). Pilot pressure is fed internally to
the pilot valve. The pressure drop
across the pilot pressure valve is additive to the pressure drop across the
main valve. The machined cavity, to
accept the pilot pressure cartridge, is
standard on all valves.
For Conversion
Description
Part Number
Pilot pressure valve cartidge
1 817 419 038
83
84
Bosch Rexroth
speed in either directions. Limiting the
spool stroke creates an orifice between
the body and spool in either flow path
and turning the screw is will reduce the
size of the orifice.
X
B
A
883
RACINE, WI U.S.A.
Pmax. 5000 psi
0.39
(10)
Adjustment range
4.53
(115)
A
B
P
T
10.59
(269)
15.12
(384)
For Conversion
Description
Part number
1 817 002 057
Bosch Rexroth
85
2.63
(66.9)
Name Tag describes
complete valve.
7.82
(198.7)
5.63
(143.1)
Name Tag
describes
pilot valve.
8.66
(220)
B T A
Name Tag
describes
main valve.
B
A
X
7.74
(196.5)
4.92
(125)
3.46
(88)
883
RACINE, WI U.S.A.
1.69
(43)
Pmax. 5000 psi
0.71
(18)
B
T
7.48
(190)
12.00
(305)
6x
A
P
3.63
(92.1) 4.58
(116.4)
1/2 - 13 x 2.5" long
2x
4x
= 70 lb/ft (95Nm)
15 x 2.5
28 x 3
2.63
(66.9)
7.82
(198.7)
Name Tag describes
complete valve.
5.63
(143.1)
.47 (12.0)
Name Tag
describes
pilot valve.
8.62
(219)
B T A
X
B
Name Tag
describes
main valve.
A
4.92
(125)
3.46
(88)
883
RACINE, WI U.S.A.
1.69
(43)
Pmax. 5000 psi
0.71
(18)
12.00
(305)
6x
A
B
P
T
7.48
(190)
1/2 - 13 x 2.5" long
3.63
(92.1) 4.58
(116.4)
= 70 lb/ft (95Nm)
2x
4x
15 x 2.5
28 x 3
86
Bosch Rexroth
2.93
(74.4)
8.43
(214.1)
Name Tag
describes
complete valve.
5.93
(150.6)
.47 (12.0)
Name Tag
describes
pilot valve.
8.65
(219.7)
B T A
B
A
X
Name Tag
describes
main valve.
4.92
(125)
3.46
(88)
883
RACINE, WI U.S.A.
1.69
(43)
Pmax. 5000 psi
0.71
(18)
A
B
P
T
7.48
(190)
12.00
(305)
6x
3.63
(92.1) 4.58
(116.4)
1/2 - 13 x 2.5" long
2x
4x
= 70 lb/ft (95Nm)
15 x 2.5
28 x 3
Hydraulic Controlled (Type 2)
Name Tag describes
complete valve.
X
B
A
5.79
(147)
4.92
(125)
3.46
(88)
883
RACINE, WI U.S.A.
1.69
(43)
Pmax. 5000 psi
0.71
(18)
12.00
(305)
6x
A
B
P
T
7.48
(190)
1/2 - 13 x 2.5" long
3.63
(92.1) 4.58
(116.4)
= 70 lb/ft (95Nm)
2x
4x
15 x 2.5
28 x 3
Bosch Rexroth
87
C port is used for
load sensing when using
proportional valves.
6 HOLES
1/2-13 UNC-2B THD
.94 ±.03 DEEP
1.183
(30.0)
3.719
(94.5)
5.125
(130.2)
3.969
(100.8)
3.031
(76.9)
2.094
(53.2)
.75
(19.0)
1.156
(29.4)
.188
(4.8)
.688
(17.5)
6.0
2.938
(74.6) (152.4)
1.815
(46.1)
3.625
(92.1)
4.5
(114.3)
1.805
(45.8)
0.224
(5.7)
.530
(13.5)
4.902
(124.5)
4 HOLES
.5625 DRILL THRU
7.680
(195.1)
3.0
(76.2)
.75
(19.0)
8.74
(22.2)
Y
T
C
B
X
A
P
1.371
(34.8)
2.558
(64.9)
3.496
(88.8)
When a subplate is not used,
a machined pad must be provided
for mounting which is flat to within
0.004 in./in. and has a surface finish
of 63 RMS.
1.628
(41.3)
5.240
(133.1)
6.178
(156.9)
7.368
(187.1)
P,T,A,B,
X,Y,C,
Maximum Pressure
1” NPTF
1/4” NPTF
5000 psi
1 1/4” NPTF
(350 bar)
1 1/2” NPTF
#16 SAE
#6 SAE
#20 SAE
#24 SAE
Bolt kit B-228 (Valve only) 6 x
1/2 – 13 x 2.5” Long
4.368
(110.9)
4.058
(103.1)
3.0
(76.2)
1.938
(49.2)
Weight
25 lbs.
(11.3 kg)
Part Number
9 000 010 216*
9 000 010 217*
9 000 010 218*
9 000 010 219*
9 000 010 220*
9 000 010 221*
953 723
88
Bosch Rexroth
T
DUC
O
R
P
ETE LL
L
O
OBS NOT A
AB LE
L
I
A
S AV
PART
■
■
■
■
®
Certified Pilot Valve – Main section certification pending
■
■
Throttling spools are available
■
Optional load check
Bosch Rexroth
89
Order Code
This order code describes the desired model variances of the D10 (NG 32) directional control valves. Standard models
0 8
1 W V
3
2 P 1
V
3
D
5 1
/
5
5 /
SIZE
32 - D10 (NG32)
SEALS
V – VITON STD.
WITH RUBBER COVER*
CONTROL TYPE
55 – LOW PRESSURE
VERSION
2 – HYDRAULIC
3 – ELECTRICAL
PER U.S. STANDARD P›A
SPOOL CODE
REFER TO SPOOL CHART ON PAGE 80.
PILOT CHOKES*
F – FIXED
T – ADJUSTABLE
D – DESIGN SERIES
D – STD
**E – 24VDC LEAD WIRE COIL
SOLENOID OPTIONS*
R – LOAD CHECK IN “P” PORT*
*
PILOT AND DRAIN
SOLENOIDS)
ANSI)
EX –FLAME PROOF
needed, omit them from the
code
** QUICK CONNECT FOR E
SERIES IS MINI CONNECTOR
(See PG 99)
SOLENOID VOLTAGES
AC
DC
115/60
230/60
012/00
024/00
90
Bosch Rexroth
Part Numbers
9 810 234 …
P – INT.
PILOT
X – EXT.
PILOT
T – INT.
DRAIN
Y – EXT.
DRAIN
KA – WIRING BOX
KE – WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
KG – WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5
PIN)
(SINGLE SOL. 5 PIN)
KA
SPOOL
NO.
SYMBOLS
A B
000
P T
001
A
B
P
T
A B
002
P T
A
B
P
T
004
A B
009
P T
A B
010
P T
018
A B
P T
A B
020
P T
TRANSITION
KD
KE
KG
PILOT 110/115 110/115 110/115 110/115
& DRAIN
XY
TXY
PT
XY
XT
TXY
TPY
PY
TPT
THXY
THPY
TXT
HPT
TXY
PY
XY
XT
XT
TPY
PT
PY
HPT
KL
KM
WS
WS
110/115 110/115 110/115 24 VDC.
529
543
505
508
509
539
507
551
554
563
567
570
579
538
530
536
585
581
544
584
510
513
512
514
526
527
516
515
582
557
555
531
560
568
XY
TXY
528
577
TPT
PT
XY
PY
FPY
550
517
518
PT
TPY
520
565
TXY
PT
PY
XT
542
523
522
548
PT
XY
524
575
PT
XT
525
569
532
562
547
549
A B
026
P T
A B
042
P T
574
Alternative Model Codes forNG32 (D08)(Old numbers are 9 810 234… )
Old
Old
Old
M
o
d
e
l
C
o
d
e
Bosch Rexroth Description
#
#
#
505 4WEH32E6X/6EW110N9ETDA
525 4WEH32U6X/6EW110N9ETDA
546 Consult Factory
506 4WEH32E6X/6EW220N9ETDAL
526 4WEH32J6X/6EW110N9ES2DK25L 547 4WEH32D6X/6EW110N9EDAL
507 4WEH32E6X/6EW110N9ES2DA
527 4WEH32J6X/6EW110N9ETDK25L 548 4WEH32D6X/OF6EW110N9TDA
508 4WEH32E6X/6EW110N9DA
528 4WEH32C6X/6EW110N9DK23L
549 4WEH32D6X/6EW110N9ES2DAL
509 4WEH32E6X/6EW110N9TDA
529 4WEH32H6X/6EW110N9DAL
550 4WEH32D6X/6EW110N9ETS2DA
510 4WEH32G6X/6EW110N9EDA/P4.5 530 4WEH32E6X/6EW110N9ETDAL
551 4WEH32E6X/6EW110N9EDA
511 Consult Factory
531 4WEH32J6X/6EW110N9ETK4
552 4WPH32J6X/6NE/A
512 4WEH32G6X/6EW110N9TDA
532 4WEH32D6X/6EW110N9ETDAL
553 4WEH32D6X/OF6EW110N9ETK4
513 4WEH32G6X/6EW110N9DA
533 Consult Factory
554 4WEH32E6X/6EW110N9ETS2DAL
514 4WEH32G6X/6EW110N9S2DA
534 4WH32E6X/V
555 4WEH32J6X/6EW110N9ETDAL
515 4WEH32J6X/6EW110N9EDA
536 4WEH32E6X/6EG24N9K4
556 4WEH32F6X/6EW110N9EDA
516 4WEH32J6X/6EW110N9ETDAL
537 Consult Factory
557 4WEH32G6X/6EW110N9TK4
517 4WEH32D6X/6EW110N9ETDA
538 4WEH32E6X/6EW110N9ETDK25L 559 4WEH32M6X/6EW110N9ES2DA
518 4WEH32D6X/6EW110N9DA
539 4WEH32E6X/6EW110N9S2DAL
560 4WEH32G6X/6EG24N9K4
519 4WEH32D6X/6EG24N9EDA
540 4WEH32E6X/6EG24N9ETDA
561 Consult Factory
520 4WEH32W6X/6EW110N9ETDA
541 4WEH32E6X/6EW220N9ETDAL
562 4WEH32D6X/6EW110N9K4
521 Consult Factory
542 4WEH32D6X/OF6EW110N9S2DA 563 4WEH32E6X/6EW110N9S2DA/10
522 4WEH32D6X/OF6EW110N9EDA
543 4WEH32H6X/6EW110N9S2DAL
564 4WEH32F6X/6EW110N9DAL
523 4WEH32D6X/OF6EW110N9ETDA 544 4WEH32E6X/6EG24N9EK4
565 4WEH32W6X/6EW110N9ES2DA
524 4WEH32L6X/6EW110N9ETDA
545 4WEH32E6X/6EG24N9EK4
Old
#
566 4WEH32H6X/6EG12N9TDAL
567 4WEH32E6X/6EW110N9ES2DA/10
568 4WEH32J6X/6EW110N9ETK4/10
569 4WEH32D6X/6EW110N9ES2DK23L
570 4WEH32E6X/6EW110N9TS2DA
571 4WH32G6X/
572 Consult Factory
573 Consult Factory
574 4WEH32U6X/6EW110N9TDK25
575 4WEH32L6X/6EW110N9DA
576 Consult Factory
577 4WEH32C6X/6EW110N9S2DAL
579 4WEH32E6X/6EW110N9ETDA/10
580 4WEH32E6X/6EG24N9TS2DA
581 4WEH32E6X/6EW110N9EK4
582 4WEH32G6X/6EW110N9DA
583 4WEH32H6X/6EG24N9S2DA
584 4WEH32G6X/6EW110N9S2K4
585 4WEH32E6X/6EW110N9TK4
Bosch Rexroth
Characteristics
General
Design
Spool valve
Mounting type
Subplate, D10 (NG 32)
Mounting Position
Ambient temperature
–4 to 120°F (-20 to 50°C)
Seals
Viton
CSA Certified
Weights
Hydraulic
83.2 lbs. (37.8 kg)
98 lbs. (44.5 kg)
99 lbs. (44.9 kg)
4.4 lbs. (2 kg)
Hydraulic
Fluid
Viscosity
60 – 2300 SUS (10 – 500 cSt)
Fluid temperature
–4 to 175°F (–20 to 80°C)
Filtration
Direction of flow
As shown on symbol
Operating pressure
Port P, A, B,T: 3000 PSI (210 bar) max.
Port T:
Pilot pressure
75 PSI (5.2 bar)min. 3000 PSI (210 bar) max.
Maximum flow
Control volume
3.04 in3 (50 cm3) for 3 position valves
Electric
Duty factor
100%
Meets ANSI/B93.9 - 1969 (R 1988) Standards* P › A when Sol. “A” is energized.
Enclosure type
Insulation class
C VDE § 5
voltage supply
Voltage tolerance
Power rating
DC
AC
In Rush: 42W
In Rush: ~ 3.5A
Response time
50 – 110ms Dependent on control pressure and spool
Switching frequency
max. 1800/h
*Note: IP 65
Dust tight
Holding: ~ 1.14A
91
92
Bosch Rexroth
Performance Data
ALL SPOOLS EXCEPT 002
90 (6)
Per Path
80 (5.5)
PSI (bar)
70 (4.8)
60 (4)
50 (3.4)
40 (2.7)
30 (2)
20 (1.4)
10 (.7)
0
50
(190)
100
(380)
75
(215)
125
(475)
150
(570)
175
(665)
GPM (L/min.)
002 SPOOL
200 (13.8)
P-T
180 (12)
160 (11)
PSI (bar)
140 (36)
120
(8)
100 (6.9)
80 (5.5)
60
(4)
40 (2.7)
20 (1.4)
0
50
(190)
75
(215)
100
(380)
125
(475)
GPM (L/min.)
150
(570)
175
(665)
Bosch Rexroth
Pilot oil supply and drain are either
external via the X and Y ports or internal via the P and T ports. The P1 and
D2 ports are 1/8" NPT).
The installations of the plugs determines the source of the pilot oil and
where it drains. Valves can be converted in the field.
PY – INT. PILOT, EXT. DRAIN; PLUG PORTS P2 & D2
PT – INT. PILOT, INT. DRAIN; PLUG PORTS P2 & D1
XY – EXT. PILOT, EXT. DRAIN; PLUG PORTS P1 & D2
XT – EXT. PILOT, INT. DRAIN; PLUG PORTS P1 & D1
D 2 (PLUG FOR EXTERNAL DRIAN)
P 1 (PLUG FOR EXTERNAL PILOT)
A-ORIFICE PLUG
(OPTIONAL)
ORIFICE PLUG
(OPTIONAL)
P 2 PILOT PORT
(PLUG FOR INTERNAL PILOT)
TANK
CYLINDER A
D 1 DRAIN PORT
(PLUG FOR INTERNAL DRAIN)
CYLINDER B
PRESSURE
Adjustable Choke Option
1.58
(40.3)
5.54
(140.7)
93
94
Bosch Rexroth
Valve With AC/DC Solenoid & Wiring Box
8.11
(206.0)
4.25 (108.0) REQ'D. TO REMOVE SOLENOID TYP. BOTH ENDS
2.72
(69.1)
2.11
(53.6)
1.35
(34.3)
10.98
(278.9)
5.54
(140.7)
9.91
(251.7)
7.07
(179.6)
5.29
(134.4)
2.48
(63.0)
.18
(4.6)
1.54
(39.1)
.75
(19.1)
.42
(10.7)
9.00
(228.6)
.16
(4.1)
.79
(20.1)
1.69
(42.9)
4.25
(108.0)
A
(A)
3.87
(98.3)
7.75
(196.8)
SEAL PLATE & SEALS SUPPLIED
2 LOCATING PINS, 0.25 (6.3)
SEE SUB-PLATE DETAIL FOR LOCATION
B
(B)
CYLINDER GAGES
CONNECTIONS
1/4 NPTF
.47
(11.9)
8.11
(206.0)
T
A
2.11
(53.6)
P
B
10.15
(257.8)
T
5.29
(134.4)
5.54
(140.7)
.75
(19.1)
A
(A)
9.00
(228.6)
B
(B)
6.25
(158.8)
7.75
(196.8)
Bosch Rexroth
95
9.20
(233.7)
T
A
3.19
(81.0)
P
B
10.18
(258.6)
T
5.29
(134.4)
5.54
(140.7)
.75
(19.1)
6.25
(158.8)
A
(A)
9.00
(228.6)
7.75
(196.8)
B
(B)
Hydraulically Controlled (Type 2)
1/4" NPTF
PILOT PORT 'Y'
1/4" NPTF
PILOT PORT 'X'
3.47
(88.1)
3.20
(81.3)
7.55
(191.8)
6.83
(173.5)
6.08
(154.4)
96
Bosch Rexroth
10.50
(266.7)
A
2 HOLES FOR
LOCATING PINS
5.812
(147.62)
TANK - N
PRESSURE - N
B
3.000
(76.20)
6 VALVE MTG. HOLES
3/4-10 THD., 1.312
(33.34) DEEP
C
0.687
(17.46)
PILOT DRAIN - M
7.75
(196.8)
CYLINDER B-N
6.250
(158.75)
CYLINDER A-N
D
K
F
1.125
(28.57)
TOP
4.500
(114.30)
E
BOTTOM
E
0.750
(19.05)
4 HOLES 0.656 (16.67) DIA. THRU
1.625
(41.27)
1.500
(38.10)
L
G
4.500
(114.30)
H
7.500
(190.50)
PILOT PRESSURE - M
12.00
(304.8)
MODEL NO.
950917
950919
950920
A
B
C
D
E
F
G
H
J
K
L
M
N
6.625
(168.27)
4.500
(114.30)
1.625
(41.27)
4.875
(123.82)
1.375
(34.92)
1.625
(41.27)
3.250
(82.55)
5.812
(147.64)
1.375
(34.92)
4.875
(123.82)
1.750
(44.45)
1/4" NPTF
1-14" NPT
6.625
(168.27)
4.500
(114.30)
1.625
(41.27)
4.875
(123.82)
1.375
(34.92)
1.625
(41.27)
3.250
(82.55)
5.812
(147.64)
1.375
(34.92)
4.875
(123.82)
1.750
(44.45)
1/4" NPTF
1-1/2" NPT
Top
6.625
(168.27)
4.5
(114.30)
1.625
(41.27)
4.875
(123.82)
1.375
(34.92)
1.625
(41.27)
3.250
(82.55)
5.182
(147.64)
1.375
(34.92)
4.875
(123.82)
2.125
(53.97)
Bottom
7.000
(177.80)
5.125
(130.17)
1.062
(26.99)
4.500
(114.3)
0.937
(23.81)
0.625
(15.87)
2.687
(68.26)
6.312
(160.34)
1.562
(39.69)
5.125
(130.17)
2.125
(53.97)
3/8" NPT
2" NPT
Bottom
Bottom
Bosch Rexroth
Directional Control Valve Accessories
Accessories
Sentinel light assembly
D03 (NG6)
D05 (NG10)
Port “A”
AC
9 537 230 017
9 537 230 003
Port “B”
AC
9 537 230 018
9 537 230 004
Double
AC
9 537 230 016
9 537 230 002
Port “A”
DC
9 537 230 070
9 537 230 076
Port “B”
DC
9 537 230 071
9 537 230 077
Double
DC
9 537 230 069
9 537 230 075
9 810 231 490
9 810 232 499
Wiring Box Kit
Quick connect
Quick Connect female plug
w/3 ft. pigtail for flexible conduit
Single Sol. AC
951 901
Double Sol. AC
951 902
Quick Connect male plug
for wiring box
Single Sol. AC
778 345
Double Sol. AC
778 346
Quick Connect male plug
for wiring box
Single Sol. DC
9 536 230 040
Double Sol. DC
Grey (A)
1 834 484 058
Black (B)
1 834 484 057
Grey (A)
1 834 484 136
Black (B)
1 834 484 137
Plug connector, Standard
Plug connector with
LED indicator lamp
12 - 28 VDC
1 834 484 134
Rectifier Plug
Subplates
NFPA T3.51M
Bottom
Ported
D03 (NG6)
D05 (NG10)
D07 (NG16)
D08 (NG25)
1.4 NPT
9 000 010 148
-
-
-
3/8 NPT
9 000 010 146
-
-
-
1/2 NPT
9 000 010 139
9 000 010 172
-
-
3/4” NPTF
-
9 000 010 181
9 000 010 201*
-
1” NPTF
-
-
9 000 101 202*
9 000 010 216*
1 1/4” NPTF
-
-
-
9 000 010 217*
950 917*
1 1/2” NPTF
-
-
-
9 000 010 218*
950 919*
#6 SAE
9 000 010 144
-
-
-
#8 SAE
9 000 010 140
9 000 010 174
-
-
#12 SAE
-
9 000 010 183
9 000 010 203*
-
#16 SAE
-
-
9 000 010 204*
9 000 010 219*
#20 SAE
-
-
-
9 000 010 220*
#24 SAE
-
-
-
9 000 010 221*
1/4 NPT
9 000 010 147
3/8 NPT
9 000 010 145
1/2 NPT
9 000 010 142
950 920*
2" NPTF
Side
Ported
3/4 NPT
9 000 010 164
9 000 010 166
#6 SAE
9 000 010 143
#8 SAE
9 000 010 141
#12 SAE
D10 (NG32)
9 000 010 165
9 000 010 175
97
98
Bosch Rexroth
SEAL KITS
Set of Seals (Viton)
D03 (NG6)
D05 (NG10)
D07 (NG16)
D08 (NG25/55)
D08 (NG25)
D10 (NG32)
9 810 231 529
9 810 232 520
9 810 234 100
9 810 235 600
9 810 235 601
9 810 234 535
953 611
953 675
953 726
953 594
953 723
953 523
BOLT KITS
Kit (valve only)
Throttle Screw For Soft Shift Adjustment
Throttle Screw for soft shift adjustment
Wt. Lbs (kg)
Part Number
.001
(0.005)
1 817 001 005
Adjustable
Fixed
.024 (0.6mm)
1 817 011 094
.040 (1mm)
1 817 001 095
*A
B
*A
B
1 817 001 085
Adjustable
1 817 001 086
* For speed adjustment when spool is moving in reference to cylinder parts
Solenoid Nut
With Rubber Cover
Standard
Covered
Inches (Milimeters)
.1.18
(30)
1.46
(37.2)
0.94
(24)
D03 (NG6) 9 535 230 082
D03 (NG6)
1 833 343 015
D03 (NG6) 1 833 343 013
D05 (NG10) 1 833 343 001
D05 (NG10) 1 833 343 003
D05 (NG10) 1 833 343 002
Flying Leads
Solenoid Coil
Din 43650
D03 (NG6)
D05 (NG10)
D03 (NG6)
D05 (NG10)
115/60
(Dual Frequency)
9 536 230 015
9 536 230 004
1 837 001 255
1 837 001 212
230/60
(Dual Frequency)
Voltage/Frequency
9 536 230 016
9 536 230 005
1 837 001 256
1 837 001 213
12VDC
1 837 001 292
1 837 001 296
1 837 001 226
1 837 001 139
24VDC
1 837 001 293
1 837 001 297
1 837 001 227
1 837 001 140
96VDC
N/A
N/A
1 837 001 232
1 837 001 159
125VDC
N/A
9 536 230 056
N/A
N/A
Bosch Rexroth
99
Quick Connect Male Plug
Inches (Milimeters)
AC Solenoids
The quick connect male plug is a standard
three or five pole electrical connector with
3.25” leads except the ground lead which is
4”. All valves ordered with a quick connect are
wired to an industry standard (NFPA Standard
13.5.29M) which is shown below. The wiring
box has a 1/2” NPT electrical connection on
each end in which the quick connect can be
installed. On single solenoid valves, the quick
connect will be located above the solenoid.
On double solenoid valves, it is located on the
B port end of the valve. The five pin connector
for a single solenoid valve is offered for consumers that use both single and double solenoid valves but want to standardize on one
female quick connect plug.
1 – Green Lead (Ground)
.47
(11.9)
CONNECTOR FOR SINGLE SOLENOID
3 – Lead (To Solenoid)
1
.38
(9.6)
2
3
1.00 (25.4) Hex.
1 – Lead (To Sol. “B”)
1/2 NPT
2 – Lead (Capped)
5 – Lead (To Sol. “B”)
2
3
2
4
3
4 – Lead (To
Sol. “A”)
2 – Lead (To Sol. “A”)
5
1
5
1
FIVE PIN CONNECTOR
FOR DOUBLE SOLENOID
4 – Lead (Capped)
4
FIVE PIN CONNECTOR FOR SINGLE SOLENOID
Inches (Milimeters)
DC Solenoids
1/2" - 14 NPT Receptacle
.469"
.673
2
.313"
2
1
3
3
1
4
4
FACE OF MALE CONNECTOR
MOUNTED ON VALVE
3" pigtails
FACE VIEW OF FEMALE
CONNECTOR
1/2" NPT
PIN #1 PIN #2 PIN #3 PIN #4 NOTE:
+ SOLENOID A
VALVE GROUND
COMMON
+ SOLENOID B
SINGLE SOLENOID VALVES WIRED ON
SOLENOID ‘A’ PIN.
100
Bosch Rexroth
1.08 (27.5)
2.09 (53)
Standard Plug &
Plug With Lite
1.35 (34.2)
PG 11
M3
.22 (5.5)
40
Rectifier
Plug
UA [V=]
20
200
~
UE
220/50
110/50
80
60
VDR
40
20
100
=
UA
190/00
96/00
80
60
40
20
0
20 40 60 80 100 20 40 60 80 200 20 40
UE [V~]
Sentinel Lite D03 (NG6)
3 (76.2)
Double
2-7/8 (70.6)
Single
.35 (9)
Sentinel Lite D08 (NG10)
5 (127)
Double
4 -1/2 (114.3)
Single
1/2 (12.7)
Female Plug AC
Wire lead length 3
ft. ± 3 in.
(.9m ± 7cm)
Quick Connect AC
.62
(15.9)
Quick Connect DC
.54
(13.7)
Bosch Rexroth Corporation
Industrial Hydraulics Division
2315 City Line Road
Bethlehem, PA 18017
Phone (610) 694-8300
Fax
(610) 694-8467
www.boschrexroth-us.com
Bosch Rexroth Corporation*#
Pneumatics
P.O. Box 13597
1953 Mercer Road
Lexington, KY 40511-1021
Phone (859) 254-8032
Fax
(859) 254-4188
(800) 489-4188
Email: customer.pneumatics
@boschrexroth-us.com
Electric Drives and Controls
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Phone (847) 645-3600
Fax
(847) 645-6201
Email: [email protected]
Linear Motion and
Assembly Technologies
816 East Third Street
Buchanan, MI 49107
Phone (616) 695-0151
Fax
(616) 695-5363
Bosch Rexroth Corporation*
Mobile Hydraulics Division
P.O. Box 395
1700 Old Mansfield Road
Wooster, OH 44691-0394
Phone (330) 263-3300
Fax
(330) 263-3333
Bosch Rexroth AG
Zum Eisengiesser 1
D-97816 Lohram Main
Telefon +49 (0) 93 52/18-11
Fax +49 (0) 93 52/18-11 90
www.boschrexroth.de
*ISO9001 Certified Quality System
#QS9000 Certified Quality System
For more information, you may contact your nearest Bosch Rexroth distributor:
9 535 233 717 4/02

Directional Control Valves NG6…NG25

Transcription

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