Getting Started PCS 7 Library Soft Starter 3RW44 "V6.1+

Transcription

Industrial Controls
Block Library Soft Starter SIRIUS 3RW44 for SIMATIC PCS 7
PCS 7 Soft Starter 3RW44 V6.1+SP2 / V7.0+SP2 / 3RW44 Soft Starter PCS 7 Library V8 Migration V8.0+SP1
Getting Started
Edition
08/2013
Answers for industry.
PCS 7 Library Soft Starter 3RW44
1
___________________
Preface
"V6.1+SP2" / "V7.0+SP2" /
2
___________________
First steps for the project
"V8 Migration V8.0+SP1"
Industrial Controls
Soft starter
PCS 7 Library Soft Starter 3RW44
"V6.1+SP2" / "V7.0+SP2" /
"V8 Migration V8.0+SP1"
Getting Started
08/2013
A5E02897713020A/RS-AA/003
3
___________________
Creating CFC charts
4
___________________
Configuration of a faceplate
Operating and monitoring the
5
___________________
process
6
___________________
References
A
___________________
List of abbreviations
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
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may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 3ZX1012-0CS16-8AC1
Ⓟ 08/2013 Technical data subject to change
Copyright © Siemens AG 2010.
All rights reserved
Table of contents
1
Preface ........................................................................................................................................ 7
2
First steps for the project .............................................................................................................. 11
2.1
Configuration of PC station ..................................................................................................... 11
2.2
Configuring the device hardware ............................................................................................ 14
3
Creating CFC charts .................................................................................................................... 19
4
Configuration of a faceplate .......................................................................................................... 23
5
Operating and monitoring the process............................................................................................ 27
6
References ................................................................................................................................. 29
A
List of abbreviations ..................................................................................................................... 31
A.1
Abbreviations ......................................................................................................................... 31
PCS 7 Library Soft Starter 3RW44 "V6.1+SP2" / "V7.0+SP2" / "V8 Migration V8.0+SP1"
Getting Started, 08/2013, A5E02897713020A/RS-AA/003
5
Table of contents
6
1
Preface
Brief description
The Getting Started of the PCS 7 library for SIRIUS soft starter uses a simple example
project to show you the basic procedures:
● Basic configuration steps
● Handling and monitoring different signal blocks
● Parameterization
This Getting Started serves as an introduction and largely dispenses with detailed
information and background information.
Requirements
Basic knowledge of how to create a PCS 7 project. You can find information on creating a
project in the following documents:
● For PCS 7 V6.1:
"SIMATIC PCS 7 Process Control System V6.0 Getting Started - First Steps
Documentation"
● For PCS 7 V7.0:
Documentation"
● For PCS 7 V7.1:
"Process Control System PCS 7 Getting Started Part 1 (V7.1)"
Conventions
This documentation contains designations of the software interface elements. If you have
installed a multi-language package for the operating system, some of the designations will
be displayed in the base language of the operating system after a language switch and will,
therefore, differ from the designations used in this documentation.
7
Preface
Software required for the Getting Started of the PCS 7 block library for soft starters
● You can execute the example project on any PC or programming device on which the
following software is installed:
– Windows operating system
– Internet Explorer
– Message Queuing service
– SQL server
Note
The versions required conform to the version of PCS 7 installed.
You can find further relevant details in the following manuals:
– "SIMATIC Process Control System PCS 7 PC Configuration and Authorization"
– "SIMATIC Process Control System PCS 7 V7.0 Released Modules"
– "SIMATIC Process Control System PCS 7 V6.1 Released Modules"
– SIMATIC Process Control System PCS 7 Released Modules (V7.1)
● You create the PCS 7 project with the SIMATIC Manager.
To create a project in PCS 7, follow the instructions in the documentation "Process
Control System SIMATIC PCS 7 V6.0 Getting Started - First Steps Documentation" or
"Process Control System SIMATIC PCS 7 V7.0 Getting Started - First Steps
Documentation"
For PCS 7 V7.1:
"Process Control System PCS 7 Getting Started (V7.1)"
You can find these documents under
Start > SIMATIC > Documentation > English
8
Preface
Hardware required for creating an example project
Table 1- 1
Soft Starter hardware
Order number
Description
3RW4422-1BC44
SIRIUS Soft Starter, values with 400 V, 40 DEG., Standard: 29 A, 15 KW,
inside-delta circuit: 50 A, 22 KW, 200 … 460 V AC, 230 V AC, screw
terminals
3RW4900-0KC00
Communication board PROFIBUS for SIRIUS Soft Starter 3RW44
Note on the firmware version
If the soft starter is operated as a DP slave following a Y link with a
firmware version <=*E03*, no DPV1 functionality is available. Firmware
version <=*E04* is required for DPV1 functionality following a Y link.
Table 1- 2
Hardware - Automation station 1: Configuration direct on the master system
Order number
Description
6ES7416-3XL04-0AB0
SIMATIC S7-400, CPU 416-3 central processing unit,
e.g. with PROFIBUS DP interface
6ES7407-0KA01-0AA0
SIMATIC S7-400, Power Supply PS 407-10 A, UC 120 / 230 V,
DC 5 V / 10 A
Note
Creating a PCS 7 project
Create the PCS 7 project with the automation station (AS) hardware listed in the table above
this note.
Table 1- 3
Hardware - Automation station 2: Configuration following a Y-link
Order number
Description
6ES7654-2PG67-0XC0
SIMATIC PCS 7 AS417-4-2H for H systems
6ES7407-0KR00-0AA0
SIMATIC S7-400, Power Supply PS 407, 10 A for redundant use
6ES7153-2BA82-0XB0
SIMATIC DP, INTERFACE DP/PA LINK and ET 200M IM153-2 HIGH
FEATURE for H systems
6ES7197-1LB00-0XA0
SIMATIC S7, Y-coupler for building up a Y-link for redundant controllers
9
Preface
10
2.1
2
Configuration of PC station
S7 automation station or S7-PLCSIM - Requirement
To be able to use the S7 automation station or S7-PLCSIM, you must set up a PROFIBUS
interface for the SIMATIC PC station. This can be used to compile OS tags and establish the
connection between the AS and the OS.
Note
Use of S7-PLCSIM - Requirement
If S7-PLCSIM is used for a simulation instead of the S7 CPU, the S7-PLCSIM software must
be installed.
Requirements for SIMATIC PCS 7, V6.1
● SIMATIC PCS 7 V6.1 or higher must be installed and the license keys available.
● PCS 7 block library for SIRIUS Soft Starter 3RW44 V6.1 +SP1 must be installed.
● The PCS 7 project must have been created.
Requirements for SIMATIC PCS 7 V7.0
● PCS 7 block library for SIRIUS Soft Starter 3RW44 V7.0 + SP1 must be installed.
Requirements for SIMATIC PCS 7 V7.1
● PCS 7 block library for SIRIUS 3RW44 soft starter V7.0+SP2 must be installed.
11
2.1 Configuration of PC station
Procedure
Table 2- 1
Steps
Step
Action
1
•
Select the menu command "Start > SIMATIC > SIMATIC Manager"or double-click on the relevant icon on the
desktop. The SIMATIC Manager starts.
•
Select the SIMATIC PC station in the "Projects" folder of the component view.
•
Change the name of the SIMATIC PC station to the PC name.
•
In the "Properties" of the PC station, click on "Computer name identical to PC station name".
2
Double-click on the object "Configuration" in the right window of the SIMATIC Manager. The HW Config opens.
3
•
In the Hardware Catalog, open the folder
"SIMATIC PC Station" > "CP-PROFIBUS" > "CP 5613 A2"
•
Drag the object "SW V6.2..." to the configuration table and drop it into Index 1.
The dialog box "Properties - PROFIBUS Interface CP 5 613 A2 (R0 / R1)" opens.
•
Set the address of the PROFIBUS master, e.g. 0.
•
Select a PROFIBUS subnet.
Click "OK".
The defaults are accepted.
Note: A WinCC application was inserted previously by the PCS 7 wizard for creating a new project.
•
4
Save and compile the configuration: "Station > Save and Compile".
Make sure the result contains no errors.
12
2.1 Configuration of PC station
Step
Action
5
In the SIMATIC Manager, select "Options > Set PG/PC interface".
The dialog box "Set PG/PC Interface" opens.
Setting the PG/PC interface
6
Select the option "PC internal (local)"as the "Interface Parameter Assignment Used" and click on "OK".
The PG/PC interface is set to "PC internal (local)".
7
•
Open HW Config again.
•
Click on "Download".
•
Select all target modules.
•
Click "OK".
•
The download starts. After the download, select "Station > Exit".
•
Check the configuration in the Station Configuration Editor.
For additional information on setting the PC station as an OS, refer to the PCS 7 Getting
Started manuals.
13
2.2 Configuring the device hardware
2.2
Configuring the device hardware
Introduction
The PCS 7 wizard has created the following components:
● A SIMATIC 400 station
● A SIMATIC PC station
● A master data library
Now add additional hardware modules to the project from the Hardware Catalog in
HW Config.
Note
The entries for the SIRIUS soft starter 3RW44 are added to the hardware catalog of STEP 7
by the installation of Soft Starter ES or the GSD.
14
Procedure for configuring devices from the hardware catalog
Table 2- 2
Steps
Step
Action
1
•
•
Select the SIMATIC 400 station in the component view of the SIMATIC Manager.
Select "Edit > Open Object".
HW Config opens.
2
•
•
If the hardware catalog is not visible, select the menu command "View > Catalog".
Configure all modules listed in the table "Hardware of the soft starter".
Adding the module 3RW44 DSSte 4DI/4DO 29A:
– Open the "PROFIBUS DP > Switching Devices < Motor Starter > Direct Soft Starter" folder in the standard
hardware catalog.
– In the folder "SIRIUS 3RW44" select the module 3RW44 DSSte 4DI/4DO 29A.
– Drag & drop the module to the "DP master system".
The "Properties" dialog opens.
– Enter the PROFIBUS address.
– This is the same address as the address of the soft starter.
– Click on the "OK" button.
The defaults are accepted.
3
•
•
•
Compile the hardware configuration: "Station > Save and Compile".
Set the PG/PC interface to CP 5613 A2 (PROFIBUS)
Download the configuration of the automation station with: "Download".
15
Procedure for device configuration with GSD file
Table 2- 3
Step
1
2
Steps for configuring following a Y-link/redundant H station
Action
•
Select the SIMATIC 400 station in the component view.
•
Select "Edit > Open Object".
HW Config opens.
•
If the hardware catalog is not visible, select the menu command "View > Catalog".
•
Install the necessary GSD file for the soft starter:
Menu command "Options > Install GSD file".
•
Select "SIRIUS 3RW44".
•
Drag & drop the module to the "DP master system". The "Properties - Hardware soft starter" dialog opens.
•
Open the "PROFIBUS DP Additional Field Devices > Switching Devices < Motor Starter > Direct Soft Starter"
folder in the hardware catalog.
•
Enter the PROFIBUS address.
This is the same address as the address of the soft starter.
•
Click "OK".
The settings are accepted.
•
In the hardware catalog select the soft starter 3RW4422-*BC** V1.10 in the folder "PROFIBUS DP >
Additional Field Devices > Switching Devices > Motor Starter > Direct Soft Starter > 3RW44".
•
Drag & drop the soft starter 3RW4422-*BC** V1.10 to the SIRIUS 3RW44 device. The "Properties" dialog
opens.
•
Click "OK".
The settings are accepted.
16
Step
Action
3
•
Compile the hardware configuration: "Station > Save and Compile".
• Set the PG/PC interface to CP 5613 A2 (PROFIBUS)
Download the configuration of the automation station with: "PLC Download"
See also
Preface (Page 7)
17
18
Creating CFC charts
3
Introduction
Adapt the standard CFCs of the "3RW44 Soft Starter PCS 7 Library". The CFC charts are
already prepared and archived as a ZIP file.
If the CFC charts are not yet available, extract the ZIP files in the SIMATIC Manager to the
master library in the "S7 Program > Charts" folder. This reduces processing time in the CFC.
Requirement
Hardware configuration is completed.
We recommend inserting the SS_DIR, SS_MEAS and SS_STAT soft starter blocks in OB 32
(1 s).
To do this, perform the following steps:
Step
Action
1
Select any CFC chart and right-click to open the run sequence for the CFC chart.
2
Navigate to the OB 32 [cyclic interrupt 2] (1.0 s). Right-click to select the predecessor of the insertion
position.
3
Click OK to confirm.
The currently selected runtime group is shown with a green indicator. Each new CFC block
is inserted there.
19
Creating CFC charts
Procedure
Table 3- 1
Steps
Step
Action
1
•
2
3
Open the CFC chart in the plant view of the project.
•
Click on the "Catalog" button. The available libraries are displayed on the left side of the chart.
•
Open "PCS7 SS Library Vx.x SP2 > Blocks+Templates\Templates" 1).
•
Select the required CFC chart, e.g. SoftStarter.
•
Drag & drop it to the "S7 Program > Charts" folder of the project's master data library.
•
Right-click on the template to open it.
•
Delete all textual interconnections of the block.
•
Click on parameter IN_01 of the blocks SS_DIR, SS_MEAS and SS_STAT and interconnect with the
address of the soft starter.
•
Click on parameter OUT_01 of the block SS_DIR and interconnect with the address of the soft starter.
Compile the charts using the "Generate module driver" function.
Compile program/download PLC
20
Creating CFC charts
Step
Action
4
Make the required interconnections of the blocks. You can find the description in:
"PCS 7 Block Library: "PCS 7 Soft Starter 3RW44 V6.1+SP2 / V7.0+SP2" or "3RW44 Soft Starter PCS 7
Library V8 Migration V8.0+SP1" > "Module drivers of soft starters" > "Driver blocks" in the "Circuit diagram:
3RW44 soft starter directly on the master system".
5
Compile the charts again using the "Generate module driver" function.
6
Download the charts.
1) "PCS7 SS Library Vx.x SP2": Vx.x stands for V7.0 or V6.1 depending on the PCS 7 version used.
Figure 3-1
Example of an edited CFC chart
Note:
If an older version of the SS_DIAG, SS_DIR, SS_MEAS and SS_STAT blocks of the PCS 7
Soft Starter library was already used in the project, this can be updated. The insertion of the
soft starter blocks opens the following dialog, in which SS_DIAG, SS_DIR, SS_MEAS and
SS_STAT can be updated.
This has to be confirmed with "Yes".
21
Creating CFC charts
Select Options > Block Types.
Select the SS_DIAG, SS_DIR, SS_MEAS and SS_STAT blocks offline from the block folder
of the PCS 7 Soft Starter library and import them into the chart folder using the
button.
22
4
Introduction
The CFC charts are set up and interconnected. Compile the WinCC application OS for the
relevant HMI for the blocks that have been configured in the CFC charts.
Requirements
● The library and the faceplates are installed.
● CFC charts have been created and downloaded to the PLC.
23
Procedure
Table 4- 1
Step
1
Steps
Action
•
Open the component view of the project "SIMATIC PC Station > WinCC Application > OS(1)".
•
Open the shortcut menu with a right click. Select "Compile".
2
Wizard: Compile OS
In "Wizard: Compile OS", activate the following options:
•
"Tags and messages"
•
"Picture Tree"
•
"Entire OS"
• "With memory reset"
Then click on the buttons "Next > Compile".
24
Step
Action
3
Compiling of the OS begins. You see the following window during the process:
Compile (Entire OS with memory reset)
4
When compiling has been completed, the following information appears
Compile OS - Compilation completed
25
Note
If an older version of the PCS 7 Soft Starter library was already used in the project, the
following steps can be performed to update the faceplates.
1. Open the PCS 7 project in the SIMATIC Manager.
2. Open WinCC by right-clicking on the OS station.
3. WinCC Explorer opens.
4. Navigate to "OS Project Editor" and open it.
5. Confirm with OK to update the faceplates in the WinCC project.
26
Operating and monitoring the process
5
Introduction
If you open the OS from the SIMATIC Manager and activate the OS project, you can operate
and monitor the project.
Requirements
● CFC charts and the OS have been created and downloaded to the PLC.
● Ensure the CPU is in RUN mode.
● The SIMATIC Manager is opened and the project is displayed in the component view.
27
Operating and monitoring the process
Procedure
Table 5- 1
Step
1
Steps
Action
•
Open the shortcut menu of the "OS(1)" folder by right-clicking.
•
Select "Open Object".
2
•
Select "File > Activate" in WinCC Explorer.
3
•
Click on "Process cell(1)" in the top-left of the overview area of the "SIMATIC PCS 7 Process Control"
operator interface.
• Select "Function(1) > Position(1)" in the tree.
The automatically created block icons SS_DIR, SS_MEAS and SS_STAT are displayed.
4
•
Click on the block icon SS_DIR in the work area of the operator interface.
The faceplate of the soft starter is displayed in the work area of the operator interface.
•
All the operations enabled for the user can be executed in the faceplate of a block.
28
References
6
More information
Additional information can be found as follows:
● For PCS 7 V6.1:
Documentation"
● For PCS 7 V7.0:
Documentation"
● For PCS 7 V7.1:
● Programming and Operating Manual: "PCS 7 Library Soft Starter 3RW44 "V6.1+SP2" /
"V7.0+SP2"/ "V8 Migration V8.0+SP1""
29
References
30
A.1
A
Abbreviations
Overview
Table A- 1
Meaning of abbreviations
Abbreviation
Meaning
AS
Automation station
CFC
Continuous Function Chart
GSD
Device master data
HMI
Human machine interface
HW Config
"Hardware configuration" module in the SIMATIC Manager
OS
Operator station
PCS 7
Process Control System 7
CPU
Central Processing Unit
SS
Soft starter
31
A.1 Abbreviations
32
Service & Support
Download catalogs and information material:
www.siemens.com/sirius/infomaterial
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www.siemens.com/sirius/newsletter
E-Business in the Industry Mall:
www.siemens.com/sirius/mall
Online-Support:
www.siemens.com/sirius/support
Contact for all technical information:
Technical Assistance
Tel.: +49 (911) 895-5900
e-mail: [email protected]
www.siemens.com/sirius/technical-assistance
Siemens AG
Industry Sector
Postfach 23 55
90713 FUERTH
GERMANY
www.siemens.com/automation
Subject to change without prior notice
Order No.: 3ZX1012-0CS16-8AC1
© Siemens AG 2010
Industrial
Controls
SIRIUS

Getting Started PCS 7 Library Soft Starter 3RW44 "V6.1+

Transcription

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