band saw blades - JW Donchin CO.

Transcription

band saw blades - JW Donchin CO.
J.W. DONCHIN CO. 4841-43 W. Chicago Ave. • Chicago, IL 60651-3224
Ph: 773-261-2182 • Fax: 773-261-2867 • [email protected] • www.jwdonchin,com
BAND SAW BLADES
Contents
Pg
Description
565
BAND SAW BLADES
566
Band Saw Blade Overview
567
Select the Right Band Saw Blade in Six Steps (continued)
568
Gladiator
569
Gladiator® (continued)
570
Gladiator Pulsator®
571
Powerband M-42
572
Powerband M-42
573
Powerband M-42 (continued)
574
Emperor
575
Carbide Tipped Band Saw Blades
576
Premium Hard-Back
577
Premium Hard-Back Specifications (continued)
578
Flex-Back Band Saw Blades
579
Flex-Back Band Saw Blades (continued)
580
Flex-Back Band Saw Blades (continued)
581
Woodpecker XF™
582
Woodpecker XF™ (continued)
583
Flex-Back
Welded, Ready-To-Use Retail-Packaged Band Saws
584
585
586
Blades for Portable Band Saw Machines (continued)
Friction Cutting Blade
587
Carbide Grit Bands
588
Diamond Grit Bands
589
Band Knives
590
Meatkutter™ Blades
Continue next page.
BAND SAW BLADES
Contents
Pg
Description
591
Band Saw Accessories
Band Saw Blade Alignment Gage
No. PT92925 / EDP No. 65049
Saw Tension Gage
No. 682EMZ / EDP No. 57075
Pocket Laser Tachometer Kit with Case
No. S7793Z / EDP No. 68930
592
Band Saw Service
Welding Services
Band Saw Blade Selection and Operation
Band Saw Selection CD
Band Saw Blade Selection and Operating Guide Slide Chart
BAND SAW BLADES
BAND SAW BLADES
Band Saw Blade Overview
Materials
Starrett Blade Type
Exotic and Nickel-Based
Alloys – Inconel and High- Best Carbide Tipped
Hardness Steels
Good Gladiator® Pulsator
(RC30-40)
Best Gladiator,
Over 5⬙ (125mm) use Gladiator
Pulsator
Tool and Stainless Steel Good Powerband M-42
Alloy and High
Carbon Steel
Best Gladiator
Good Powerband M-42
General Purpose
1 Width
Tip of the cutting edge to the back of the blade
2 Thickness
Measurement taken on body (gage)
3 Blade Body
The back of the blade, to the bottom of the gullet
4 Tooth
The cutting portion of the blade
Cast Aluminum
5 Tooth Pitch
Distance from one tooth tip to the next tip
Thin Ferrous Sections
Best
Best
Good
Best
Good
Best
Good
Best
Good
Best
Good
6 T.P.I.
Number of teeth per inch
7 Tooth Set
Bending of the teeth, right or left, to allow blade
clearance through the cut (or kerf) — see
illustration “A” above
Composites, Fiberglass,
Graphite, Ceramics, etc.
Best Carbide Grit or Diamond Grit
Carbon Steel
8 Tooth Face
Surface of the tooth, where the chip is formed
9 Tooth Back
The angled surface of the tooth opposite the
tooth face
10 Tooth Rake
Positive (P) or Straight (S). The angle of the tooth
face measured from a line perpendicular to the
back of the blade
Angle
11 Gullet
Aluminum
Wood and Plastic
Foam, Paper Products,
Rubber, Etc.
Meat, Fish and Poultry
of the gullet
Selecting the Best Band Saw Blade —
A Six Step Method
Getting the most efficient performance from your band saw machine
requires the proper band saw blade. The information below will give
you the best blade recommendation in most cases.
There are always exceptions due to machine type/condition or some
variation in the materials to be cut. If you need help, your distributor
or Starrett saw expert will be happy to assist.
1 – Blade Type
Use this chart as a guide to pick a blade or blades that match the
materials to be cut, then see the appropriate blade information.
Best
Good
Best
Good
Best
Woodpecker XF™
Flex-Back
Band Knives
Flex-Back
Meatkutter™
2 – Blade Width
Use the widest blade your machine will take except for contour
cutting. Use this chart for cutting radii:
The curved area between two teeth
12 Gullet Depth The distance from the tooth tip to the bottom
566
Structural Steels
Powerband M-42
Powerband M-42
Premium Hardback or Flex-Back
Emperor®
Powerband M-42
Carbide Tipped
Gladiator or Flex-Back
Carbide Tipped
Gladiator
Friction
Flex-Back
1/8⬙
(3mm)
RADIUS
1/8⬙
(3mm)
5/16⬙
(8mm)
5/8⬙
(16mm)
1 7/16⬙
(36mm)
2 5/8⬙
(66mm)
3/16⬙
(5mm)
1/4⬙
(6.5mm)
3/8⬙
(10mm)
BLADE WIDTH
1/2⬙
(13mm)
BAND SAW BLADES
Select the Right Band Saw Blade in Six Steps (continued)
Because the cross section limits in the chart are broad and overlap,
3 – Tooth Rake
Straight (Zero), Positive, or Heavy Set*
Rake
choose a coarser pitch if the speed of cut is most important.
Choose a finer pitch if finish is most important.
Variable Pitch Selection
Positive
Straight
(Zero)
*Available with Emperor for cutting heavy beams and bundles.
4 – Tooth Shape:
Regular – A conventional tooth
used for general purpose
sawing, straight or zero rake.
Gladiator® – Large teeth, up to
12º positive rake angle, for
optimum production cutting of
steels up to 42 HRc, stainless,
nickel based and nonferrous
alloys
Hook – A positive rake for fast
cutting of nonferrous metals and
non-metallics
Skip – Zero rake and shallow
gullets for cutting large sections
of soft, nonferrous material.
5 – Type of Pitch:
Constant – All teeth on the
blade have uniform spacing,
gullet depth, rake angle throughout the full length. Typically for
general purpose cutting. Identified by one pitch number.
Variable – Size of tooth and
depth of gullet varies to
substantially reduce noise levels
and vibration. Helps cut all structurals, tubing and solids smoothly
and quickly. Identified by two pitch numbers.
6 – Pitch (Teeth-per-inch)
Pitch is generally regarded as the number of teeth per inch or
25mm. Cutting thinner sections requires a finer pitch (more teeth
per inch /25mm). Thick sections require coarser pitches (less teeth
per inch/25mm). The charts are good guidelines.
Feeds and Speeds
Starrett has a Band Saw Blade Selection Slide Chart available by
request for a quick reference to the optimal feeds and speeds
Band Saw Blade Break-In Procedures
The proper break-in of a bi-metal blade assures longer blade life,
faster cuts for a longer period of time and consistent performance.
Refer to the slide selection chart for proper feeds and speeds.
Easy-to-cut material such as carbon steel and aluminum – Run the
normal surface feet per minute (SFM). Adjust the feed pressure to
about one-half the normal cutting rate for the first few cuts or for 50100 square inches (323-645 sq. cm). Increase to the normal rate.
Cross Section Thickness To Be Cut
Inch
mm
7/32⬙-7/8⬙
6-22mm
1/4⬙-1 1/4⬙
6.4-35mm
11/32⬙-1 1/2⬙
9-40mm
3/8⬙-2⬙
9.5-50mm
1/2⬙-2 3/8⬙
13-60mm
1⬙-3⬙
25-75mm
1 1/2⬙-4⬙
38-100mm
2⬙-6⬙
50-150mm
3⬙-12⬙
75-300mm
8⬙ and Over
200mm and Over
Use Variable Pitch
14-18
10-14
8-12
6-10
5-8
4-6
3-4
2-3
1-2
.8-1.3
Constant Pitch Selection
Cross Section Thickness To Be Cut
Inch
mm
Use Constant Pitch
32 (Anything Thinner Than
a 1/8⬙ (3.2mm) Cross
Up to 5/16⬙
Up to 8mm
Section Should Be
Angled to the Blade)
5/32⬙-1/2⬙
4-13mm
24
7/32⬙-5/8⬙
6-16mm
18
1/4⬙-7/8⬙
6.4-22mm
14
3/8⬙-1 1/4⬙
9.5-35mm
10
1/2⬙-1 1/2⬙
13-40mm
8
1⬙-2⬙
25-50mm
6
1 1/2⬙-3⬙
38-75mm
4
2⬙-4⬙
50-100mm
3
3⬙-6⬙
75-150mm
2
4 1/2⬙-8⬙
114-225mm
1 1/4
8⬙ and Over
200mm and Over .8-1.3
Hard-to-cut materials such as nickel-based alloys like Inconel,
hardened steels, tool steels and stainless steels – Run the normal
surface feet per minute (SFM). Adjust the feed pressure to about
three-quarters of the normal for the first few cuts or 25-75 sq.
inches, increase the cutting rate part way to normal for the next few
cuts, then increase to the normal cutting rate. Avoid vibration.
NOTE: Be sure to remove chips on these types of materials.
Starrett Trial Order Guarantee
Purchase any band saw blade recommended by Starrett and we
will guarantee that it will match or outperform your present blade,
or your money back. Contact your local Starrett distributor for
further details.
567
BAND SAW BLADES
Gladiator
The ultimate bi-metal competitor,
Gladiator® delivers the utmost in sawing
performance and cost effectiveness across
a wide range of applications.
Features
◆ Electron beam welded bi-metal
construction
◆ Unique tooth design features tripletempered M-42 cobalt high speed steel
teeth; HRc 67-69
◆ Up to 12º positive rake angle
◆ Fatigue resistant alloy steel backing
Benefits
◆ Higher wear/heat resistance
◆ Easy penetration, excellent chip
clearance, reduced noise levels
◆ Improved surface finish
◆ Faster, straighter cuts
Applications
◆ High production cutting
◆ Full range of steels, from mild to
stainless, up to 42 HRc
◆ Nickel based and nonferrous alloys
Coils are furnished in 150⬘ and 250⬘ (45
and 76m) random lengths as listed. They
are also furnished welded, in convenient
lengths all ready to use.
Variable Pitch Selection
Cuts these shapes
Shape
Gladiator – Large
teeth, up to 12º
positive rake angle,
for optimum
production cutting of
steels up to 42 HRc,
stainless, nickel based and
nonferrous alloys.
Cross Section Thickness To Be Cut
Inch
mm
3/8⬙-2⬙
9.5-50mm
1/2⬙-2 3/8⬙
13-60mm
1⬙-3⬙
25-75mm
1 1/2⬙-4⬙
38-100mm
2⬙-6⬙
50-150mm
3⬙-12⬙
75-300mm
Use Variable Pitch
6-10
5-8
4-6
3-4
2-3
1-2
Pitch
Variable – Reduces noise levels and vibration; cuts structurals,
tubing and solids smoothly, quickly.
Specifications on next page.
568
BAND SAW BLADES
Gladiator®
Specifications
(continued)
Blade Width x Thickness
Inch
mm
* KEY: P
3/4 x
.035
19 x
0.90mm
1 x
.035
25 x
0.90mm
1 1/4 x
.042
32 x
1.10mm
1 1/2x
.050
38 x
1.30mm
2 x
.063
50 x
1.60mm
2 5/8 x
.063
67 x
1.60mm
3 1/8 x
.063
79 x
1.60mm
Tooth
Shape
Gladiator®
Tooth Pitch
& Rake*
4-6/P
5-8/P
6-10/P
2-3/P
3-4/P
4-6/P
5-8/P
6-10/P
1-2/P
2-3/P
3-4/P
4-6/P
5-8/P
6-10/P
1-1.2/P
1-2/P
1.4-2/P
2-3/P
3-4/P
4-6/P
5-8/P
.8-1.3/P
1-1.2/P
1-2/P
1.4-2/P
2-3/P
3-4/P
.8-1.3/P
1-1.2/P
1-2/P
1.4-2/P
.8-1.3/P
1-1.2/P
1-2/P
1.4-2/P
EDP No.
150 (45m)
20563
20565
20567
20569
20571
20573
20575
20577
20579
20580
20582
20584
20586
20588
20589
20590
20591
20592
20594
20595
20597
20598
20599
20600
20601
20602
20603
250 (76m)
20564
20566
20568
20570
20572
20574
20576
20578
—
20581
20583
20585
20587
—
—
—
—
20593
—
20596
—
—
—
—
—
—
—
Welded Bands Only
Welded Bands Only
= Positive Rake
NOTE: 150 and 250 (45, 76m) coils are
shipped random lengths, which may
vary plus or minus 10%.
569
BAND SAW BLADES
Gladiator Pulsator®
A high performance bi-metal band saw
blade with a uniquely designed tooth edge
that allows the teeth to cut in a fast,
pulsating action.
Features
◆ Electron beam welded bi-metal construction
◆ Gladiator® tooth design with variable
tooth height and set
◆ Triple tempered M-42, cobalt high speed
steel teeth, hardness Rockwell C67-69
◆ Fatigue resistant alloy steel backing strip
◆ Aggressive “surging” cutting action
Benefits
◆ Greater wear and heat resistance
◆ Longer blade life, increased efficiency
Applications
◆ Large solid sections of exotic and nickel
based alloys and high hardness steels
Coils are furnished in 150⬘ and 250⬘
(45 and 76m) random lengths as listed. They
are also furnished welded, in convenient
lengths all ready to use.
Specifications
Cuts these shapes
Width x
Thickness
Inch
mm
Shape
Gladiator® – Large
teeth, up to 12º
positive rake angle,
for optimum
production cutting of steels up to 42 HRc,
stainless, nickel based and nonferrous alloys.
Pitch
Variable – Reduces noise levels and vibration; cuts solids
smoothly, quickly.
Cross Section To Be Cut
Inch
mm
1⬙-3⬙
25-75mm
1 1/2⬙-4⬙
38-100mm
2⬙-6⬙
50-150mm
3⬙-12⬙
75-300mm
12⬙ and Over
300mm and Over
570
Variable Pitch
4-6
3-4
2-3
1-2
1.4-2
1⬙ x
.035⬙
25 x
0.90mm
1 1/4⬙ x
.042⬙
32 x
1.10mm
1 1/2⬙
x .050⬙
2⬙ x
.063⬙
2 5/8⬙ x
.063⬙
3 1/8⬙ x
.063⬙
38 x
1.30mm
50 x
1.60mm
67 x
1.60mm
79 x
1.60mm
* KEY:
Tooth
Shape
Gladiator
Pitch
&
Rake*
2-3P/T
3-4P/T
4-6P/T
2-3P/T
3-4P/T
4-6P/T
2-3P/T
3-4P/T
1-2P/T
1.4-2P/T
1-2P/T
1.4-2P/T
1-1.2P/T
1.4-2P/T
EDP No.
150⬘ Coil
(45m)
20604
20606
20608
20616
20610
20611
20612
20613
20614
20615
250⬘Coil
(76m)
20605
20607
20609
—
—
—
—
—
—
—
Welded Bands Only
Welded Bands Only
P/T = Positive Rake Tapered
NOTE: 150⬘ and 250⬘ (45, 76m) coils are shipped random lengths, which
may vary plus or minus 10%.
BAND SAW BLADES
Powerband M-42
Powerband is the ideal general purpose
metal sawing blade.
Material: This bi-metal blade has a high
speed steel cutting edge (contains 8%
cobalt) welded to an alloy steel back. This
steel resists heat, abrasion and shock which
allows faster cutting rates over a wide
range of materials.
Versatility: Available in a wide range of
thicknesses and widths. Can be used on
horizontal machines and light-duty vertical
machines equally well. The blade is the
choice for contour cutting and general
purpose cutting.
Coils are furnished in 100, 150 and 250
(30, 45 and 76m) lengths as listed. Blades
are also furnished welded, in convenient
lengths ready to use.
Rake
Cuts these shapes
Pitch
Positive
Constant – Usually for general purpose cutting.
Straight
(Zero)
Variable – Reduces noise levels and vibration; cuts structurals,
tubing and solids smoothly, quickly.
Constant Pitch Selection
Shape
Regular – Conventional
tooth for general purpose
sawing, straight zero rake.
Hook – 10º positive rake
for fast cutting of
non-ferrous metals and
non-metallics.
Cross Section Thickness To Be Cut
Inch
mm
1/4-7/8
6.4-22mm
3/8-1 1/4
9.5-35mm
1/2-1 1/2
13-40mm
1-2
25-50mm
Use Constant Pitch
14
10
8
6
Variable Pitch Selection
Cross Section Thickness To Be Cut
Inch
1/4-1 1/4
11/32-1 1/2
3/8-2
1/2-2 3/8
1-3
1 1/2-4
2-6
mm
6.4-35mm
9-40mm
9.5-50mm
13-60mm
25-75mm
38-100mm
50-150mm
Use Variable Pitch
10-14
8-12
6-10
5-8
4-6
3-4
2-3
Specifications on next page.
571
BAND SAW BLADES
Powerband M-42
Specifications
Width x Thickness
Inch
mm
1/4⬙ x .025⬙
6.5 x 0.65mm
EDP No.
Tooth Shape
Hook
Regular
Hook
1/4⬙ x .035⬙
6.5 x 0.90mm
Regular
Hook
3/8⬙ x .025⬙
10 x 0.65mm
Regular
Hook
3/8⬙ x .035⬙
10 x 0.90mm
Regular
1/2⬙ x .020⬙
13 x 0.50mm
Regular
Hook
1/2⬙ x .025⬙
13 x 0.65mm
Regular
Hook
1/2⬙ x .035⬙
13 x 0.90mm
Bearcat
Pitch & Rake*
6P-HP
10/S
14/S
10-14/S
14-18/W
6P-HP
10/S
14/S
10-14/S
4P-HP
6P-HP
10/S
14/S
8-12/S
10-14/S
14-18/W
4P-HP
6P-HP
8/S
10/S
14/S
10-14/S
10/S
14/S
18/W
24/W
10-14/S
14-18/W
4P-HP
6P-HP
10/S
14/S
18/W
6-10/S
8-12/S
10-14/S
14-18/W
3P-LP
4P-HP
6P-HP
4/P
6/P
100⬘ (30m)
15833
21518
21524
15835
16092
15834
13954
13953
15391
15836
15838
21532
21534
15840
15841
16093
15837
15839
13956
19435
13958
15394
11410
19437
19438
19439
19440
19441
15843
15844
21486
19525
15847
21491
15845
15846
16094
15842
19450
19451
13148
12528
150⬘ (45m)
*KEY: P = Positive Rake HP = High Profile Teeth S = Straight (Zero) Rake LP = Low Profile Teeth W = Wavy Set, Zero Rake
NOTE: 150⬘ and 250⬘ (45, 76m) coils are shipped random lengths which may vary plus or minus 10%.
572
250⬘ (76m)
12107
BAND SAW BLADES
Powerband M-42 (continued)
Specifications
Width x Thickness
Inch
mm
Tooth Shape
1/2⬙ x .035⬙
Regular
13 x 0.90mm
Hook
3/4⬙ x .035⬙
19 x 0.90mm
Regular
Bearcat
1⬙ x .035⬙
25 x 0.90mm
Regular
1 1/4⬙ x .042⬙
32 x 1.10mm
Regular
1 1/2⬙ x .050⬙
38 x 1.30mm
Regular
2⬙ x .050⬙
50 x 1.30mm
Regular
2⬙ x .063⬙
50 x 1.60mm
Regular
Pitch & Rake*
6/S
8/S
10/S
14/S
6-10/P
6-10/S
8-12/S
10-14/S
3P-LP
6/S
8/S
10/S
14/S
4-6/S
5-8/S
6-10/S
8-12/S
10-14/S
6P
6/S
8/S
10/S
14/S
2-3/S
3-4/S
4-6/S
5-8/S
6-10/S
8-12/S
10-14/S
2-3/S
3-4/S
4-6/S
5-8/S
6-10/S
8-12/S
2-3/S
3-4/S
4-6/S
5-8/S
3-4/S
4-6/S
3-4/S
4-6/S
EDP No.
100⬘ (30m)
13959
13960
13961
13962
13269
21514
13980
15395
21359
21239
21241
21339
21242
10184
21243
21346
21338
21250
21248
21253
21254
150⬘ (45m)
250⬘ (76m)
15848
13963
13964
13965
14352
13088
13981
13090
13982
15402
11715
13966
13967
13968
15849
13970
13971
13972
15850
13089
13987
13091
13988
15403
13045
13973
13974
13975
11580
15790
14934
13062
13989
13064
13990
15416
16361
16363
16365
16367
16368
15789
14933
13027
13983
13028
13984
15415
15791
14618
13029
13985
13030
16739
15792
14935
13261
16740
15855
15856
15583
15584
*KEY: P = Positive Rake HP = High Profile Teeth S = Straight (Zero) Rake LP = Low Profile Teeth W = Wavy Set, Zero Rake
NOTE: 150⬘ and 250⬘ (45, 76m) coils are shipped random lengths which may vary plus or minus 10%.
573
BAND SAW BLADES
Emperor
Ideal for production cutting of
structurals, Emperor® is a bi-metal
blade with a heavy set made of M-42
high-speed steel containing 8% cobalt.
Features
◆ Heavy set provides extra blade
clearance to minimize binding or
pinching when beam stresses are
relieved and/or when bundles move
during cutting
◆ Resists heat, abrasion and shock,
allowing faster cutting
Coils are furnished in 150⬘ and 250⬘
(45 and 76m) random lengths as listed.
They are also furnished welded, in
convenient lengths all ready to use.
Cuts these shapes
Shape
Specifications
Gladiator® –
Large teeth, up to
12º positive rake
angle, for optimum
production cutting of steels up to 42 HRc,
stainless, nickel-based and nonferrous alloys
Width x
Thickness
Inch
mm
1⬙ x
25 x
.035⬙
0.90mm
Pitch
1 1/4⬙ x
.042⬙
32 x
1.10mm
1 1/2⬙
x .050⬙
38 x
1.30mm
2⬙ x
.050⬙
50 x
1.30mm
2⬙ x
.063⬙
2 5/8⬙ x
.063⬙
50 x
1.60mm
67 x
1.60mm
Variable – Reduces noise levels and vibration; cuts solids
smoothly, quickly.
* KEY:
Tooth
Shape
Gladiator
Pitch
&
Rake
EDP No.
5-8/PH
21672
21673
2-3/PH
3-4/PH
4-6/PH
3-4/PH
4-6/PH
2-3/PH
3-4/PH
4-6/PH
2-3/PH
3-4/PH
2-3/PH
3-4/PH
21678
21676
21674
21680
21679
21683
21682
21681
21685
21684
—
21677
21675
—
—
—
—
—
—
—
150⬘ Coil 250⬘Coil
(45m)
(76m)
Welds Only
P = Positive Rake H = Heavy Set
NOTE: 150⬘ and 250⬘ (45, 76m) coils are shipped random lengths, which
may vary plus or minus 10%.
574
BAND SAW BLADES
Carbide Tipped
Band Saw Blades
If our regular band saw blades won’t cut it,
these blades will.
Type I
A unique carbide cylinder, selected for its
toughness, shock and wear resistance, is
welded to a tough, ductile back. Together,
this results in a carbide tipped blade that
allows faster, smoother cutting at a lower
cost on a variety of materials.
Applications – Aluminum castings,
fiberglass, masonite, plastics, composite
materials and abrasive wood.
Type III
A unique carbide cylinder, selected for its
extreme resistance to wear and heat. High
hardness teeth are welded to a tough
ductile back. Together, this results in a
carbide tipped band saw that allows faster
and smoother cutting at a lower cost on the
very difficult to machine metals.
Applications – Difficult to machine steels,
high-alloy metals, titanium, stainless steel,
inconel, etc.
NOTE: These blades should be used on
rugged, production-type machines.
Cuts these shapes
Specifications
Width x Thickness
Inch
1/2⬙ x .025⬙
mm
13 x 0.65mm
Pitch
&
Rake*
3P
3/4⬙ x .035⬙
19 x 0.90mm
3P
1⬙ x .035⬙
25 x 0.90mm
3P
1⬙ x .050⬙
25 x 1.30mm
A
C
1 1/4⬙ x .050⬙
32 x 1.30mm
1 1/2⬙ x .050⬙
*KEY: P = Positive Rake
NOTE: 150⬘ (45m) coils are shipped
random lengths, which may vary
plus or minus 10%.
2-3P
3P
2-3P
1P
B
A - Triple chip grind
B - Special carbide cylinder
C - Advanced tooth form with chip clearing gullet
3P
38 x 1.30mm
2⬙ x .063⬙
50 x 1.60mm
2 5/8⬙ x .063⬙
67 x 1.60mm
3 1/8⬙ x .063⬙
79 x 1.60mm
2-3P
3P
1P
2-3P
2-3P
1P
2-3P
Type
I
I
EDP No.
100⬘ Coil
(30m)
150⬘Coil
(45m)
20191
19526
III
I
19527
19528
III
19529
19530
I
I
19532
19534
III
III
III
I
19535
19537
19538
19539
III
III
19540
19542
III
19551
III
19552
welded only welded only
III
welded only welded only
575
BAND SAW BLADES
Premium Hard-Back
This high carbon steel band has precisely
hardened teeth, coupled with a hard, tough
spring tempered back, resulting in a high
tensile strength. Greater band tension and
improved blade rigidity increases cutting
rates and provides more accurate cuts.
Applications are light to medium vertical
and horizontal machines, toolroom and
maintenance, low alloy, nonferrous metals.
Benefits
◆ Economical production cutting
◆ Increased tensile strength
◆ More accurate and straighter cuts
◆ Improved blade rigidity for increased
cutting rates
Coils are furnished in 100⬘, 250⬘ and 500⬘
(30, 76 and 152m) random lengths as
listed, and welded, in convenient lengths
ready to use.
Rake
Pitch: Constant – Usually for general purpose cutting.
Constant Pitch Selection
Cuts these shapes
Positive
Cross Section To Be Cut
Inch
mm
Straight
(Zero)
Shape
Regular – Conventional
tooth for general purpose
sawing, zero rake.
Hook – 10º positive rake for
fast cutting of nonferrous
metals and non-metallics.
Skip – Zero rake, widely
spaced teeth and shallow
gullets for cutting large
sections.
Up to 5/16⬙
Up to 8mm
5/32⬙-1/2⬙
7/32⬙-5/8⬙
1/4⬙-7/8⬙
3/8⬙-1 1/4⬙
1/2⬙-1 1/2⬙
1⬙-2⬙
1 1/2⬙-3⬙
2⬙ And Over
4-13mm
6-16mm
6.4-22mm
9.5-35mm
13-40mm
25-50mm
38-75mm
50mm And Over
Use Pitch
32 (Anything Thinner Than
a 1/8⬙ (3.2mm) Cross
Section Should Be
Angled to the Blade)
24
18
14
10
8
6
4
3
Specifications
Width x Thickness
Inch
mm
Tooth
Shape
Hook
Skip
Regular
Skip
Hook
Pitch &
Rake*
4P-HP
4S-K
6S
6S-K
6P-HP
10S
14S
18W
24W
32W
EDP No.
100⬘ (30m)
10995
10985
13892
10986
15821
13893
13894
10941
12910
10971
250⬘ (76m)
500⬘ (152m)
11070
11060
13912
11061
1/4⬙ x .025⬙
6.5 x 0.65mm
15822
13913
A4
13914
Regular
11016
12911
11046
(Continued on next page.)
*KEY: P = Positive Rake S = Straight (Zero) Rake W = Wavy Set, Zero Rake HP = High Profile Teeth K = Skip
576
BAND SAW BLADES
Premium Hard-Back Specifications (continued)
Width x Thickness
Inch
mm
Tooth
Shape
Hook
Skip
Hook
3/8⬙ x .025⬙
10 x 0.65mm
Regular
1/2⬙ x .020⬙
13 x 0.50mm
Regular
Skip
1/2⬙ x .025⬙
13 x 0.65mm
Hook
Regular
Hook
Regular
5/8⬙ x .032⬙
16 x 0.80mm
Regular
Hook
3/4⬙ x .032⬙
19 x 0.80mm
Regular
Hook
1⬙ x .035⬙
25 x 0.90mm
Regular
*KEY: P = Positive Rake
S = Straight (Zero) Rake
Pitch &
Rake*
3P-LP
4S-K
4P-HP
6P-HP
6S
8S
10S
14S
18W
10S
14S
18W
24W
3S-K
4S-K
4P-HP
6S
6P-HP
10S
10W
14S
14W
18W
24W
10S
14S
3P-LP
4P-HP
6S
8S
10S
10W
14S
14W
18W
3P-LP
6S
8S
10S
14S
W = Wavy Set, Zero Rake
EDP No.
100⬘ (30m)
10997
10988
10998
15824
13895
13896
13897
13898
10946
10949
13900
10953
12913
10989
10990
11002
13899
15827
13322
10972
13901
13902
10954
10975
13328
13903
13905
15830
13906
13331
10963
10979
13907
13908
10982
13909
13910
13337
13340
13911
HP = High Profile Teeth
250⬘ (76m)
11072
11063
11073
15825
13915
13916
13917
13918
11021
11024
13920
11028
12914
11064
11065
11077
13919
15828
13323
11047
13921
13922
11029
11050
13329
13923
13925
15831
13926
13332
11038
11054
13927
13928
11057
13929
13930
13338
13341
13931
500⬘ (152m)
11143
11135
11144
15826
13935
13936
13937
13938
11096
11099
13940
12519
13032
11136
11137
11148
13939
15829
13324
11119
13941
13942
11103
11122
13330
13943
13945
15832
13946
13333
11111
11126
13947
13948
11129
13949
13950
13339
13342
13951
LP = Low Profile Teeth
K = Skip
NOTE: 250⬘ and 500⬘ (76, 152m) coils are shipped random lengths, which may vary plus or minus 10%.
577
BAND SAW BLADES
Flex-Back Band Saw Blades
For Wood and Metal Cutting
Flex-Back, made from carbon steel with a flexible back, is
recommended for general purpose cutting at an attractive cost on
easy-to-machine nonferrous metal. It has an excellent fatigue
factor to give long life on machines running at a high Surface Feet
Per Minute (SFM), cutting nonferrous metal and wood (not
recommended above 10,000 SFM [3,000m]). Its flexible feature is
also suitable for absorbing contour cutting stresses.
Benefits
◆ Economical, general purpose cutting
◆ Can be welded on standard welding equipment
◆ The greatest variety of widths, thicknesses and tooth shapes to
suit any purpose
◆ Ideal for both contour and straight cutting
Applications
◆ Light duty, vertical
◆ Furniture, composition board
and horizontal machines
◆ Plastics of numerous types
◆ Low alloy, nonferrous metal ◆ Nonferrous foundry materials
Blades are furnished welded in convenient lengths all ready to use.
Coils are also furnished in 100 (30m) lengths and 250 and 500
(76 and 152m) random lengths as listed.
Rake
Cuts these shapes
Pitch: Constant – Usually for general purpose cutting.
Positive
Straight
(Zero)
Cross Section To Be Cut
Inch
mm
Shape
Up to 5/16
8mm
5/32-1/2
7/32-5/8
1/4-7/8
3/8-1 1/4
1/2-1 1/2
1-2
1 1/2-3
2-4
4-13mm
6-16mm
6.4-22mm
9.5-35mm
13-40mm
25-50mm
38-75mm
50-100mm
Regular – Conventional tooth for
general purpose sawing, zero
rake.
Hook – 10º positive rake for fast
cutting of nonferrous metals and
non-metallics.
Skip – Zero rake, widely spaced
teeth and shallow gullets for
cutting large sections.
Specifications
Width x Thickness
Inch
mm
1/16 x .025
1.6 x 0.65mm
1/8 x .025
3 x 0.65mm
3/16 x .014
4.8 x 0.35mm
Tooth Shape
Regular
Skip
3/16 x .025
4.8 x 0.65mm
**KEY: P = Positive Rake
Regular
Pitch &
Rake**
24S
14S
18S
8S
EDP No.
100 (30m) Coil
10001
10004
10005
15007
14S
4S-K
10S
14S
15008
10073
10007
10008
Use Pitch
Use 32 Pitch (Anything Thinner
than 1/8 Cross Section Should
Be Angled to the Blade)
24
18
14
10
8
6
4
3
250 (76m) Coil
500 (152m) Coil
15017
15018
10182
10124
10125
S = Straight (Zero) Rake W = Wavy Set, Zero Rake
(Continued on next page.)
578
BAND SAW BLADES
Flex-Back Band Saw Blades (continued)
Specifications
Width x Thickness
Inch
mm
1/4⬙ x .014⬙
6.5 x 0.35mm
Tooth Shape
Skip
Regular
Hook
Skip
Hook
1/4⬙ x .025⬙
6.5 x 0.65mm
Regular
1/4⬙ x .032⬙
6.5 x 0.80mm
3/8⬙ x .014⬙
10 x 0.35mm
Hook*
Skip
Regular
Hook*
Skip
Hook
3/8⬙ x .025⬙
10 x 0.65mm
Regular
3/8⬙ x .032⬙
10 x 0.80mm
1/2⬙ x .020⬙
13 x 0.50mm
* Especially good on wood.
Positive Rake
**KEY: PS == Straight
(Zero) Rake
W = Wavy Set, Zero Rake
Hook*
Hook*
Regular
HP = High Profile Teeth
LP = Low Profile Teeth
K = Skip
Pitch & Rake**
6S-K
14S
4P-HP
4S-K
EDP No.
100⬘ (30m) Coil
15009
15011
10098
10074
250⬘ (76m) Coil
15019
15021
10207
10183
6S-K
6P-HP
6S
10076
15803
13828
10185
15804
13846
10S
14S
13829
13830
13847
13848
18W
24W
32W
WP-4P-HP
6S-K
14S
3P-LP
4S-K
4P-HP
10015
12898
10055
12594
15013
15014
10100
10079
10101
10130
12899
10166
12603
15023
15024
10209
10189
10210
10314
10293
10315
6P-HP
6S
15806
13831
15807
13849
15808
13867
8S
10S
13832
13833
13850
13851
13868
13869
14S
18W
24W
WP-3P-HP
WP-4P-HP
10S
14S
13834
10020
12904
12595
12597
10024
13836
13852
10135
12905
12604
12606
10139
13854
13870
10244
12906
12613
12615
10248
13872
18W
24W
10028
10057
10143
10171
10252
10275
500⬘ (152m) Coil
WP = Woodpecker
NOTE: 250⬘ and 500⬘ (76, 152m) coils are shipped random length, which may vary plus or minus 10%.
(Continued on next page.)
579
BAND SAW BLADES
Flex-Back Band Saw Blades (continued)
Specifications
Width x Thickness
Inch
mm
Tooth Shape
Hook
Hook*
Skip
Hook
1/2⬙ x .025
13 x 0.65mm
Regular
1/2⬙ x .032⬙
13 x 0.80mm
Hook*
Hook*
Skip*
5/8⬙ x .032⬙
16 x 0.80mm
Regular
Skip
Hook
3/4⬙ x .032⬙
19 x 0.80mm
Regular
Hook
Regular
Hook
Skip
1⬙ x .035⬙
25 x 0.90mm
Regular
1 1/4⬙ x .042⬙
32 x 1.10mm
* Especially good on wood.
Positive Rake
**KEY: PS == Straight
(Zero) Rake
W = Wavy Set, Zero Rake
Bearcat*
HP = High Profile Teeth
LP = Low Profile Teeth
K = Skip
Pitch & Rake**
3P-LP
WP-3P-HP
4S-K
4P-HP
EDP No.
100⬘ (30m) Coil
10104
14477
10085
10105
250⬘ (76m) Coil
10213
14478
10195
10214
500⬘ (152m) Coil
10318
14479
10299
10319
6P-HP
6S
15809
13835
15810
13853
15811
13871
10S
10W
14S
10025
10058
13837
10140
10167
13855
10249
10272
13873
14W
18W
24W
WP-3P-HP
WP-4P-HP
WP-4S
10S
13838
10029
10061
12599
12601
12602
10033
13856
10144
10172
12608
12610
12611
10148
13874
10253
10276
12617
12619
12620
10256
14S
3S-K
3P-LP
13839
10089
14029
13857
10199
14030
13875
10303
14031
4P-HP
6S
6P-HP
8S
10S
15815
13840
15812
10037
10038
15816
13858
15813
10152
10153
15817
13876
15814
10260
10261
10W
14S
2P-LP
10065
13841
10112
10176
13859
10220
10280
13877
10325
3P-LP
3S-K
6S
8S
13843
10094
13844
10044
13861
10204
13862
10159
13879
10308
13880
10266
10S
14S
WP-1 1/4P
10045
13845
15859
10160
13863
15860
10267
13881
15861
WP = Woodpecker
NOTE: 250⬘ and 500⬘ (76, 152 m) coils are shipped random length, which may vary plus or minus 10%.
580
BAND SAW BLADES
Woodpecker XF™
A selection of blades ideal for sawing
furniture, cabinet and woodworking
products. With blades as thin as .014⬙
(0.35mm), XF offers durable, accurate, cost
effective sawing and less material loss.
Features
◆ Carbon blades feature a flexible back,
are well suited for absorbing contour
cutting stresses and have an excellent
fatigue factor on machines running a
high SFM
◆ Coils are furnished in 100⬘, 250⬘ and
500⬘ (30, 76 and 152m) lengths as
listed. Blades are also furnished welded,
in convenient lengths ready to use
Cuts these shapes
Shape
Hook – 10º
positive rake for
fast cutting of
non-ferrous
metals and non-metallics.
Skip – Zero rake,
widely spaced
teeth and
shallow gullets
for cutting large sections.
Pitch
Constant – Usually for general
purpose cutting.
Constant Pitch Selection
Cross Section To Be Cut
Inch
mm
1⬙-2⬙
25-50mm
1 1/2⬙-3⬙
38-75mm
2⬙ And Over 50mm And Over
Use Pitch
6
4
2 or 3
581
BAND SAW BLADES
Woodpecker XF™ (continued)
Specifications
Width x Thickness
Inch
mm
1/4⬙ x .014⬙
6.5 x 0.35mm
Tooth
Shape
Skip
EDP No.
100⬘ (30m)
15009
19791
19794
12594
15013
19803
19806
10101
10079
15806
12595
12597
19818
12601
12602
19827
19830
19833
19836
19839
14029
10089
15815
15812
20320
19848
20323
250⬘ (76m)
15019
19792
19795
12603
15023
19804
19807
10210
10189
15807
12604
12606
19819
12610
12611
19828
19831
19834
19837
19840
14030
10199
15816
15813
20321
19849
20324
500⬘ (152m)
Hook
Skip
Hook
Pitch &
Rake
6S
4S
6S
4P-HP
6S
3S
4S
4P-HP
4S-K
6P-HP
3P-HP
4P-HP
3S
4P-HP
4S
3S
4S
3S
4S
3S
3P-HP
3S
4P-HP
6P-HP
2P
3S
2P
1/4⬙ x .020⬙
6.5 x 0.50mm
Skip
1/4⬙ x .032⬙
3/8⬙ x .014⬙
6.5 x 0.80mm
10 x 0.35mm
Hook
Skip
3/8⬙ x .022⬙
10 x 0.55mm
Skip
3/8⬙ x .025⬙
10 x 0.65mm
Hook
Skip
Hook
3/8⬙ x .032⬙
10 x 0.80mm
Hook
1/2⬙ x .022⬙
13 x 0.55mm
1/2⬙ x .032⬙
13 x 0.80mm
Skip
Hook
Skip
5/8⬙ x .022⬙
16 x 0.58mm
Skip
3/4⬙ x .022⬙
19 x 0.58mm
Skip
3/4⬙ x .028⬙
19 x 0.65mm
3/4⬙ x .032⬙
19 x 0.80mm
Skip
Hook
Skip
Skip
Hook
Skip
Hook
Skip
Hook
Hook
3S
2P
3S
2P
3S
2P
2P
19857
20332
20335
20347
19866
20356
20359
19858
20333
20336
20348
19867
20357
20360
19859
20334
20337
20349
19868
20358
20361
Hook
1⬙ x .023⬙
25 x 0.58mm
1⬙ x .028⬙
25 x 0.65mm
1⬙ x .035⬙
25 x 0.90mm
1 1/4⬙ x .028⬙
32 x 0.65mm
1 1/4⬙ x .035⬙
1 1/4⬙ x .042⬙
32 x 0.90mm
32 x 1.10mm
*KEY: P = Positive Rake
S = Straight (Zero) Rake
HP = High Profile Teeth
NOTE: 250⬘ and 500⬘ (76 and152m) coils are shipped random lengths, which may vary plus or minus 10%.
582
19793
19796
19805
19808
10315
10293
15808
12613
12615
19820
12619
12620
19829
19832
19835
19841
14031
10303
15817
15814
20322
19850
20325
BAND SAW BLADES
Flex-Back
Welded, Ready-To-Use
Retail-Packaged Band
Saws
Band saw blades are visually packed,
1 per blister card, with information printed
in English, Spanish and French. Ideal for
“do-it-yourself” wood and metal cutting
applications. Sizes other than those listed
are also available, welded to order.
Thin Gage (.014) Blades
for Bench Top Machines
Fits Machine Models
Length
Inches/Feet
Width
Inches
3/16
Tooth
Shape
Regular
Black & Decker 74-480
52 3/4 (4 4 3/4)
1/4
Skip
3/16
Shop Craft T676020
57 (4 9)
1/4
3/8
Black & Decker 9411
Toolkraft 4500 4502
59 1/2 (4 11 1/2)
W = Wavy Set, Zero Rake
Regular
14S
8S
K60335
K60271
60335
60271
Skip
14S
6S
K60249
K60253
60249
60253
Regular
Skip
14S
6S
K60336
K60264
60336
60264
Regular
14S
8S
K60267
K60272
60267
60272
14S
6S
14S
6S
K60250
K60254
K60337
K60265
60250
60254
60337
60265
14S
8S
K60268
K60273
60268
60273
14S
6S
14S
14S
K60251
K60255
K60338
K60269
60251
60255
60338
60269
1/4
Skip
Regular
Skip
1/4
3/8
*KEY: S = Straight (Zero) Rake
EDP No.
60270
60252
Regular
3/16
62 (5 2)
Catalog No.
K60270
K60252
3/16
3/8
Craftsman (Sears) 9HT2442N
Skil 3104
Pitch &
Rake*
8S
6S
Regular
Regular
Skip
Regular
Regular
(Continued on next page.)
583
BAND SAW BLADES
Blades for Portable Band Saw Machines (continued)
Coil Stock Specifications
Width x Thickness
Inch (mm)
1/2 x .020
(13 x 0.50mm)
Tooth
Shape
Regular
Pitch &
Rake*
10S
14S
18W
24W
10-14S
14-18W
Flex-Back
EDP No.
100 Coils
(30m)
10024
13836
10028
250 Coils
(76m)
10139
13854
10143
10057
10171
✝ bi-metal unique and M-42 blades also available 100 per box.
NOTE: Available in 100 and 250 (30, 76m) coils. 250 (76m) coils are shipped
random length, which may vary plus or minus 10%.
bi-metal unique® ✝
EDP No.
100 Coils
250 Coils
(30m)
(76m)
14937
14941
14938
14942
14939
14943
Powerband M-42
EDP No.
100 Coils
(30m)
14940
15710
16090
19439
19440
19441
19437
19438
14944
15711
16091
*KEY: S = Straight (Zero) Rake
W = Wavy Set, Zero Rake
Carbide Grit
Welded Ready-To-Use Specifications
Length x Width x Thickness
Fits Machine
Models
Feet/Inches (cm/mm)
Black & Decker,
Greenlee,
Milwaukee,
Porter-Cable,
Ridgid,
Rockwell
Skil,
Unitec
3 8 7/8
or
x 1/2 x .020
44 7/8
(114cm x 13mm x 0.50mm)
4 5 3/4
or
x 1/2 x .020
53 3/4
(136.5cm x 13mm x 0.50mm)
}
}
Tooth Type
Medium Grit
Catalog No.
EDP No.
Medium Coarse Grit
Catalog No. EDP No.
Gulleted
CG4GM
19956
CG4GMC
19957
Continuous
CG4CM
19954
CG4CMC
19955
Gulleted
CG5GM
19960
CG5GMC
19961
Continuous
CG5CM
19958
CG5CMC
19959
250 (76m)
Coil
14620
10230
500 (152m)
Coil
14621
10335
Carbide Grit are one blade per box.
Friction Cutting Blade
Made of a special fatigue resistant material, this blade is ideal for
thin, ferrous sections. It is made of a high-silicon alloy and has a fully
hardened tooth with a special tempered back allowing it to be run at
speeds up to the 15,000 SFM (4500m) necessary to achieve the
melting point of the ferrous metal to be friction cut. A heavy tooth set
further enhances the fast cutting action of these blades. Teeth with
“air scoop” action brings oxygen into the kerf to burn up the metal.
Cuts materials up to 5/8 (16mm) thick.
Tooth shape is regular. Friction blades are furnished welded in
convenient lengths, ready to use. These blades are also furnished in
100, 250 and 500 (30, 76 and 152m) coils as listed.
Specifications
EDP Number
Width x Thickness
Inch
mm
1 x .035
25 x 0.90mm
*S = Straight (Zero) Rake
586
Pitch &
Rake*
8S
10S
100 (30m)
Coil
14619
10122
BAND SAW BLADES
Carbide Grit Bands
These band saw blades will easily cut
through most hard and abrasive materials.
Starrett carbide band saw blades are
especially useful in cutting new and
complex materials such as composite
graphite, fiber-reinforced plastics and
titanium. In some cases, they cut better
than regular blades. In other cases, they’re
the only blades that will cut when a regular
band can’t.
Use Carbide Grit Band Saws :
◆ For material 1/4⬙ (13mm) in thickness
and above, use gulleted blades
◆ Where surface chipping is possible or on
brittle materials or material thicknesses
less than 1/4⬙ (13mm), use continuous
edge blades
◆ Coarse grit is applicable for faster
cutting of thick materials or metals
◆ Finer grit is applicable on thin materials
and fine finishing
◆ Minimum machine wheel diameter of
24⬙ (600mm) is recommended for
continuous band. Smaller diameters
tend to increase fatigue and reduce
blade life
◆ Use widest applicable blade for
straight cutting
◆ 30% reductions in cut radius can be
achieved using grit blades instead of
standard blades
Width x Thickness
Inch
mm
1/4⬙ x .020⬙
6.5 x 0.50mm
3/8⬙ x .025⬙
10 x 0.65mm
1/2⬙ x .020⬙
13 x 0.50mm
1/2⬙ x .025⬙
13 x 0.65mm
3/4⬙ x .032⬙
19 x 0.80mm
1⬙ x .035⬙
25 x 0.90mm
1⬙ x .042⬙
25 x 1.10mm
1 1/4⬙ x .035⬙ 32 x 0.90mm
1 1/4⬙ x .042⬙ 32 x 1.10mm
Continuous
Edge Blade.
◆ Coolants are needed for most metal
cutting and should be considered for
glass and ceramics
◆ Start cuts at lower speeds and gradually
increase until the required performance
is achieved
Gulleted
Edge Blade.
◆ Metal cutting – a fine, stringy strip
indicates the correct feed and band speed
◆ Increase the life of the blade by turning
the blade inside-out from time to time.
This presents a new edge to the work
EDP No. – Offered in 100⬘ and 250⬘ (30 and 76m) Coils
Fine Grit
Medium Grit
Medium Coarse Grit Coarse Grit
Tooth Type 100⬘ 250⬘
100⬘ 250⬘
100⬘
250⬘
100⬘ 250⬘
Gulleted
16480 16515 16481 16516
Gulleted
16483 16518 16484
16519
Continuous
Gulleted
Continuous
Gulleted
Continuous
Gulleted
Continuous
Gulleted
16486
16492
16494
16487
16490
16496
16499
16521
16527
16529
16522
16525
16531
16534
Continuous
Gulleted
Gulleted
16505 16540
Continuous
Gulleted
16493
16528
16488
16523
16497
16532
16502
16537
16508
16543
16512
16547
16498 16533
16501 16536
16503 16538
16509 16544
16510 16545
16511 16546
16513 16548
Bands furnished in coils as listed or available welded, cut to length and ready to use.
587
BAND SAW BLADES
Diamond Grit Bands
If your material cannot be cut satisfactorily
with carbide grit bands, then we
recommend diamond grit bands. Typical
materials that can be cut with these blades
are glass-fired ceramics, stone, silicon,
Pyrex, laminated fiberglass, etc.
Cutting tips:
◆ Roller guides and rubber-coated idle
and drive wheels are recommended
◆ Minimum Band Wheel Diameter:
12⬙ (300mm) for gulleted blades
◆ Use continuous edge on cross sections
up to 5/8⬙ (16mm)
◆ The use of fine, medium or coarse grit
should be determined by the finish
required
◆ Increase the life of the blade by turning
the blade inside-out from time to time.
This presents a new edge to the work
◆ Blade Tension: 15,000-20,000 PSI
(1,000-1,250kg/cm2 )
Cutting Recommendations for
Diamond Grit Bands
Materials✝
Ceramics
Glass
Quartz (Fused)
Granite
Marble
Transite
Silicon
Pyrex
Band Speed SFM
250-1000
500-1000
1000-2000
500-3500
2000-3000
2000-2500
250-500
500-1000
Width x Thickness
Inch
mm
1/2⬙ x .020⬙ 13 x 0.50mm
Tooth Type
Continuous (Stainless Steel)
Available only in welded to length sizes, ready to use.
✝We recommend using a coolant when
cutting these materials.
Cutting Recommendations for Carbide Grit Bands (Previous Page)
Materials
* Fiberglass Reinforced Plastics
(Polyesters, Epoxies, Melamines, Phenolics)
* Graphite Composites
* Carbon and Graphite
Glass
Wire Reinforced Rubber
* Compressed Perlite Fiberboard
Band Speed SFM
Coolant
1000-3000
None
1500-3000
1000-4000
500-1000
1200-3000
400-1600
None
None
Yes
Yes
No
* Start cuts at lower speeds and increase until required performance is achieved.
CAUTION: Use respirators and dust collectors when not using coolant.
588
Fine
Grit
85/100
Medium Coarse
Grit
Grit
60/85
44/60
•
BAND SAW BLADES
Band Knives
Razor-edge band knives are available with
either a single or double edge bevel in
straight, scallop, wavy or V-tooth cutting
edges. These variations enable them to cut
foam, paper, rubber, soft plastic and other
fibrous material quickly, smoothly and
without waste because their slicing action
produces no chips.
Furnished in bands, cut to length, welded
and ready to use, or in 100⬘ (30m) coils
as listed.
Band Knives with (top-to-bottom):
Scallop edge
Wavy edge
Straight edge, double bevel
Straight edge, single bevel
Vee tooth
Specifications/100⬘ (30m) Coil Stock
Width x Thickness
Inch
mm
1/4⬙ x .020⬙
6.5 x 0.50mm
3/8⬙ x .022⬙
10 x 0.56mm
1/2⬙ x .018⬙
13 x 0.46mm
1/2⬙ x .022⬙
13 x 0.56mm
3/4⬙ x .022⬙
19 x 0.56mm
3/4⬙ x .028⬙
19 x 0.71mm
1⬙ x .025⬙
25 x 0.65mm
1⬙ x .035⬙
25 x 0.89mm
1 1/2⬙ x .020⬙ 38 x 0.50mm
Scallop Edge,
Double Bevel
1/2⬙ (13mm) Pitch
Wavy Edge,
Double Bevel
3/4⬙ (19mm) Pitch
Straight Edge, Straight Edge,
Double Bevel Single Bevel
EDP No.
EDP No.
EDP No.
EDP No.
Vee Tooth Edge,
Double Bevel
EDP No.
10 Pitch
14 Pitch
14861
14880
20688
14883
14886
12215
14888
14889
14897
14899
12306
12315
14864
14867
12129
14869
14870
14872
12063
14911
14915
14912
14914
589
BAND SAW BLADES
Meatkutter™ Blades
For meat, fish and poultry band saw
machines, these blades are .018-.022
(0.46-55mm) thick, so they produce
minimal meat loss.
◆ Meatkutter blades are made of special
steel and clean-cut stainless steel.
These blades offer high levels of
hygiene to the food industries when
cutting meat, fish and poultry. The
stainless steel blade can be washed
down without risk of rusting, thereby
avoiding hygiene problems
◆ Tooth shape is skip
Blades are furnished welded in convenient
lengths all ready to use. Furnished in 100,
250 and 500 (30, 76 and 152m) coils
as listed.
Meatkutter – Stainless Steel – With Ground Teeth
Width x Thickness
Inch
mm
Tooth
Shape
5/8 x .018 16 x 0.46mm Skip
Pitch
&
Rake
4S
6S
EDP Number
100 (30m)
Coil
19941
19944
250 (76m)
Coil
19942
19945
500 (152m)
Coil
19943
19946
19914
19917
19920
19923
19915
19918
19921
19924
19916
19919
19922
19925
Meatkutter – With Ground Teeth
1/2 x .022 13 x 0.55mm
Skip
Regular
5/8 x .018 16 x 0.46mm Skip
6S
8S
4S
6S
*KEY: S = Straight (Zero) Rake
NOTE: 250 and 500 (76, 152m) coils are shipped random length, which may vary plus or minus 10%.
590
BAND SAW BLADES
Band Saw Accessories
Band Saw Blade
Alignment Gage
No. PT92925 /
EDP No. 65049
The alignment of your band saw blade is
a key factor to guarantee blade life and
accuracy with your Starrett Band Saw
Blade. This gage enables you to make sure
your blade is running square to the cut.
Saw Tension Gage
No. 682EMZ /
EDP No. 57075
Can be used on either band saws or
power hacksaws. The Starrett No.
682EMZ will check for proper blade tension
in either English or metric. It is graduated
both in pounds and kilograms. The tension
gage can be read directly on either band
saws of any type, or power hacksaws.
It is graduated to read up to 60,000 PSI
or 4,000kg per square centimeter and is
furnished with instructions, including
suggested tensions.
Pocket Laser
Tachometer Kit with
Case
No. S7793Z /
EDP No. 68930
Pocket Laser Tachometer is a digital,
battery-powered portable optical
tachometer that can operate up to 25 feet
from a reflective target using a laser light
source. Powerful 32 function
Tachometer/Ratemeter, Totalizer/Counter
and Timer is programmable in both inch
and metric rates. Has TTL compatible
pulse output to trigger devices such as data
collectors or stroboscopes. Range, Optical:
5 to 200,000 RPM, Contact: 0.5 to 20,000
RPM. Accuracy, Optical: ±0.01% of
reading, Contact: ±0.05% of reading.
Ergonomic design makes measurement of
speed and RPM simple.
591
BAND SAW BLADES
Band Saw Service
Starrett saw engineers will tune up and perform valuable
preventative maintenance on your production machine using
Starrett Band Saw Blades, at Starrett’s expense. They also
instruct saw operators individually or in seminars on the optimum
performance of blade and machine for the materials to be cut.
They make corrective adjustments, fully review machine
condition, blade mounting and operation in detail. This helps
maintain good sawing and long life for both the machine and
blades. Ask your distributor to arrange a visit through your local
Starrett sales representative.
Welding Services
Packaging
Bands can be purchased pre-welded from your local distributor.
Coil stock is also available for your in-house welding needs.
Carbon product 1/4⬙-1⬙ (6.3-25mm) and bi-metal 1/4⬙-1/2⬙ (6.312.7mm) can be welded on standard welding equipment. Larger
width blades should be welded on high speed type welders.
The coil stock offered by
Starrett is packaged in
sturdy dispensing
containers in 100⬘ (30m)
lengths up to 1/2⬙ (12.7
mm) widths.
All other sizes are packaged
in a box dispenser. Starrett
also packages welded
blades two (2) per box or
ten (10) per standard carton
except portable bands
which are packed three (3)
per sleeve. All boxes are clearly marked for easy identification.
NEW
Band Saw Blade Selection and Operation
Starrett offers two new product selection and usage tools for band
saw blades – a CD and a slide chart. The slide chart was recently
revised and the CD newly created. Both reflect the recently revised
Starrett line.
Band Saw Selection CD
Starrett Saw Recommendations (SSR) This is a basic analysis - a
computerized version of the band saw blade selection and operating
guide.
Band Saw Blade Selection and
Operating Guide Slide
Chart
Starrett offers a helpful guide to band
saw selection, listing the most
common material being cut today
(e.g., material 1212, 4⬙ solid bar). It
also recommends the pitch to be
used for the cross section to be cut.
Finally, there are recommendations
for surface feet per minute speed
plus the optimum cutting rate – all
developed by our R & D group from
actual tests.
592
J.W. DONCHIN CO.
www.jwdonchin.com
Precision Measuring Equipment and Industrial Supplies since 1924.
4841 W. Chicago Ave. - Chicago, IL 60651 • Phone: 773-261-2182 • Fax: 773-261-2867 • [email protected]
J.W. Donchin Co. was established in 1924 and has been known world wide ever since. Customer Service is our Main Focus. We offer
Expert Product Knowledge, Large Stocking Inventory and Competitive Pricing to assist you in locating and selecting the correct
tool or product to fit your needs. (J.W. Donchin Co. is one of L.S. Starrett’s largest stocking distributors.)
Contact Information:
Phone:
773-261-2182
Fax:
773-261-2867
Email:
[email protected]
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