Caterpillar
Transcription
Caterpillar
CATERPILLAR 3116 Document/Go to Page 3126 3176B 3208 3304B 3306B 3406B 340BC 3406E 3408B 3408C 3408 3412C 3508 3508B 3512B 3516 3600 3612/3616 3618 2 4 6 8 11 13 15 17 19 25 27 29 31 33 35 37 39 51 53 57 ÇEMBERCI DENIZCILIK - ARCHIVES-CAT/1998 ® Marine Engine 3116 205-350 hp 2400-2800 rpm SPECIFICATIONS Shown with Accessory Equipment In-Line 6, 4-Stroke-Cycle-Diesel Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 (4.13) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 (5.0) Displacement—L (cu in). . . . . . . . . . . . . . . . . . . . 6.6 (402) Rotation (from flywheel end) . . . . . . . Counterclockwise Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . 28.0 (7.4) Lube Oil System (refill) . . . . . . . . . . . . . . . . . . 25.0 (6.6) Oil Change Interval . . . . . . . . . . . . . . . . . . . . . . . . 250 hrs Engine Weight, Net Dry (approx) — kg (lb) Turbocharged-Aftercooled (TA) . . . . . . . . . 681 (1500) STANDARD ENGINE EQUIPMENT ACCESSORY EQUIPMENT Air intake dry-type, single-stage air cleaner with service indicator Alternator belt driven, 12 volt, 51 ampere Cooling transmission oil cooler, heat exchanger, engine oil cooler, watercooled exhaust manifold, auxiliary sea water pump, expansion tank, low water level contactor thermostats Flywheel and housing SAE No. 3, rear-mounted starter Fuel filter, shutoff solenoid – energized to run, forward routed control cable bracket Governor mechanical Lubricating oil filter, filler, dipstick Starting electric Support front Torsional vibration damper Tachometer drive magnetic pickup Air intake walker airsep Alternator belt driven – 24 volt, 35 ampere, belt driven – 24 volt, 60 ampere, belt driven – 12 volt, 105 ampere Cruise kit Exhaust 6" watercooled elbow, 5" dry elbow Flexible engine mounts Flywheel and housing SAE No. 3, front-mounted starter SAE No. 2, front-mounted starter Fuel rear-routed control cable bracket, RH fuel filter, fuel/water separator, shutoff solenoid – energized to shutoff Fuel cooler, priming pump Instruments and gauges service meter, single and dual instrument panels Lubrication left hand mounted oil filter, filler, dipstick top access oil filler and dipstick Power takeoffs front crankshaft mounted pulley, front mounted enclosed clutch, hydraulic pump drive pad Protection devices oil pressure and water temperature contactor Support flywheel housing mounted rear supports transmission mounted rear supports ® 3116 MARINE ENGINE – 205-350 hp PERFORMANCE DATA* Turbocharged-Aftercooled Rating Level E Rated rpm 2800 Engine Power @ rpm** 224 kW (300 bhp) 305 mhp D 2600 205 kW (275 bhp) 279 mhp C 2600 190 kW (255 bhp) 258 mhp B 2400 153 kW (205 bhp) 208 mhp A 2400 153 kW (205 bhp) 208 mhp rpm kW g/kW-hr L/hr 2800 2400 2000 2600 2200 1800 2600 2200 1800 2400 2000 1600 2400 2000 1600 224 141 82 205 125 70 190 116 65 153 89 46 153 89 45 225 215 221 217 219 223 219 218 225 214 220 233 214 220 233 60.2 36.1 21.6 53.0 32.6 18.6 49.6 30.2 17.4 39.0 23.2 12.6 39.0 23.2 12.6 bhp lb/hp-hr gal/hr 300 .370 15.9 189 109 .353 .363 9.5 5.7 275 .357 14.0 168 .380 8.6 94 .367 4.9 255 156 .360 .358 13.1 8.0 87 .370 4.6 205 119 .352 .362 10.3 6.1 61 .383 3.3 Turbocharged-Aftercooled Rating Level E Rated rpm 2800 Engine Power @ rpm** 261 kW (350 bhp) 355 mhp E 2800 242 KW (325 bhp) 330 mhp D 2600 231 kW (310 bhp) 314 mhp C 2600 209 kW (280 bhp) 284 mhp rpm kW g/kW-hr L/hr 2800 2400 2000 2800 2400 2000 2600 2200 1800 2600 2200 1800 261 165 97 242 153 90 231 140 80 209 120 73 239 218 227 232 218 220 234 229 232 231 229 233 74.3 42.7 25.8 66.9 39.8 23.6 64.4 38.1 21.2 57.4 34.6 19.3 bhp lb/hp-hr gal/hr 350 .393 19.6 221 130 .358 .373 11.3 6.8 Rating Level B Rated rpm 2400 Engine Power @ rpm** 172 kW (230 bhp) 234 mhp 325 .381 17.6 205 .358 10.5 121 .362 6.2 107 .381 5.6 280 161 .380 .376 15.2 9.1 98 .383 5.1 A 2400 172 kW (230 bhp) 234 mhp rpm kW g/kW-hr L/hr 2400 2000 1600 2400 2000 1600 172 98 54 172 98 54 220 230 226 220 230 226 45.0 27.2 13.7 45.0 27.2 13.7 bhp lb/hp-hr gal/hr 230 .362 11.9 131 72 .378 .372 7.2 3.6 310 188 .385 .376 12.0 10.1 230 .362 11.9 131 .378 7.2 72 .372 3.6 * Represents performance along a typical fixed pitch propeller curve. ** Power rated in accordance with NMMA procedure as crankshaft power. For units equipped with Caterpillar-supplied marine gears, reduce crankshaft power by 3% for propeller shaft power. 205 119 61 .352 .362 .383 10.3 6.1 3.3 Marine Engine 3126 231-420 bhp 2400-2800 rpm SPECIFICATIONS In-Line 6, 4-Stroke-Cycle-Diesel Bore—mm (in) . . . . . . . . . . . . . 110 (4.33) Stroke—mm (in) . . . . . . . . . . . . . 127 (5.0) Displacement—L (cu in) . . . . . . . . . 7.2 (439) Rotation (from flywheel end) . Counterclockwise Compression Ratio . . . . . . . . . . . . . 15.0:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . 28.0 (7.4) Lube Oil System (refill) . . . . . . . . 25.0 (6.6) Oil Change Interval . . . . . . . . . . . 250 hrs Engine Weight, Net Dry (approx)— kg (lb) 722 (1590) PERFORMANCE DATA* Turbocharged-Aftercooled Rating Level E Rated rpm 2800 Engine Power @ rpm** 313 kW (420 bhp) 426 mhp D 2600 276 kW (370 bhp) 375 mhp C 2400 231 kW (310 bhp) 313 mhp rpm kW g/kW-hr L/hr 2800 2400 2000 2600 2200 1800 2400 2000 1600 313 197.1 114.1 276 167 95 231 132 72 232 214 215 221 207 213 209 208 217 86.4 50.3 29.3 72.7 41.2 24.1 57.6 32.7 18.6 bhp lb/hp-hr gal/hr 420 .381 22.8 264 .352 13.3 153 .354 7.7 370 .363 19.2 224 .340 10.9 128 .350 6.4 310 .344 15.2 177 97 .342 .357 8.6 4.9 * Represents performance along a typical fixed pitch propeller curve. ** Power rated in accordance with NMMA procedure as crankshaft power. For units equipped with Caterpillar-supplied marine gears, reduce crankshaft power by 3% for propeller shaft power. RATING LEVEL DEFINITIONS E – Planing hull vessels such as pleasure craft, harbor patrol, harbor master, and some fishing and pilot boats. D – Planing hull vessels such as off-shore patrol boats, customs, police, and some fire and fishing boats. Also used for bow and stern thrusters. C – Planing hull vessels such as ferries, fishing boats moving at higher speeds out and back (i.e. lobster, crayfish, and tuna), off-shore service boats, and also displacement hull yachts and short trip coastal freighters where engine load and speed are cyclical. 3126 MARINE ENGINE – 231-420 bhp MARINE TRANSMISSION* MARINE TRANSMISSIONS MG5061 MG507-1* MG5061A H L W RATIOS 1.48:1, 2.00:1, 2.43:1 1.51:1, 1.98:1, 2.54:1 1.54:1, 2.00:1, 2.47:1 DRY WEIGHT kg (lb) 98 (215) 159 (350) 95 (210) * Transmission selection depends on input power, speed, ratio, and vessel application. Consult your Caterpillar dealer. TA shown with accessory equipment DIMENSIONS L MG5061 MG507-1* MG5061A mm 1663 1595 1663 H in 65.5 62.8 65.5 mm 860 860 860 W in 33.8 33.8 33.8 mm 821 821 821 in 33.3 33.3 33.3 STANDARD ENGINE EQUIPMENT ACCESSORY EQUIPMENT Air intake Walker Airsep Alternator belt driven, 12 volt, 51 ampere Cooling transmission oil cooler, heat exchanger, engine oil cooler, watercooled exhaust manifold, auxiliary sea water pump, expansion tank, low water level contactor thermostats Flywheel and housing SAE No. 3, rear-mounted starter Fuel filter, shutoff solenoid – energized to run, forward routed control cable bracket Governor mechanical Lubricating oil filter, filler, dipstick Service RH and LH service per top level PAs Starting electric Support front Torsional vibration damper Tachometer drive magnetic pickup Alternator belt driven – 24 volt, 35 ampere, belt driven – 24 volt, 60 ampere, belt driven – 12 volt, 105 ampere Cruise kit Exhaust 6" watercooled elbow, 5" dry elbow Flexible engine mounts Flywheel and housing SAE No. 3, front-mounted starter SAE No. 2, front-mounted starter Fuel rear-routed control cable bracket, fuel/water separator, shutoff solenoid – energized to shutoff Fuel cooler, priming pump Instruments and gauges service meter, single and dual instrument panels Lubrication left hand mounted oil filter, filler, dipstick top access oil filler and dipstick Power takeoffs front crankshaft mounted pulley, front mounted enclosed clutch, hydraulic pump drive pad Protection devices oil pressure and water temperature contactor RATING CONDITIONS Ratings are based on SAE J1228/ISO8665 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO3046/1, DIN6271, and BS5514 conditions of 100 kPa (29.61 in Hg), 27° C (81° F) and 60% relative humidity. Materials and specifications are subject to change without notice. LEHM6131 (2-96) Supersedes LEHM5302 Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18 390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details. © 1996 Caterpillar Inc. The International System of Units (SI) is used in this publication. Printed in U.S.A. All rights reserved. Marine Engine ® 3176B 450 hp, 525 hp, 600 hp 2300 rpm SPECIFICATIONS Shown with Accessory Equipment I-6, 4-Stroke-Cycle-Diesel Bore— mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 (4.9) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 (5.5) Displacement—L (cu in) . . . . . . . . . . . . . . . . . . . . . 10.3 (629) Rotation (from flywheel end) . . . . . . . . . Counterclockwise Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16:1 Capacity for Liquids — L (U.S. gal) Cooling System (engine only) . . . . . . . . . . . . . . . . 45 (12) Lube Oil System (refill) . . . . . . . . . . . . . . . . . . . . . . . 28 (7.5) Oil Change Interval — L (gal) . . . . . . 9,475 (2,500)/fuel Engine Weight, Net Dry (approx) — kg (lb) . . 1,104 (2,430) Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic PERFORMANCE DATA* Turbocharged-Aftercooled Rating Level Rated rpm Engine Power @ rpm** E 2300 448 kW (600 hp) 608 mhp D 2300 392 kW (525 hp) 532 mhp C 2300 336 kW (450 hp) 456 mhp rpm kW g/kW-hr L/hr 2300 448 227 121.3 1900 252 203 60.9 1400 101 216 26.1 2300 392 221 103 1900 221 209 54.6 1400 88 220 23.2 2300 336 220 88 1900 189 211 47.3 1400 76 228 20.5 bhp lb/hp-hr gal/hr 600 .373 32 338 .334 16.1 135 .355 6.9 525 .363 27.2 296 .344 14.4 118 .362 6.1 450 .362 23.2 254 .347 12.5 101 .375 5.4 * Represents performance along a typical fixed pitch propeller curve. ** Power rated in accordance with NMMA procedure as crankshaft power. For units equipped with Caterpillar-supplied marine gears, reduce crankshaft power by 3% for propeller shaft power. RATING LEVEL DEFINITIONS E –Planing hull vessels such as pleasure craft, harbor patrol, harbor master, and some fishing and pilot boats. D –Planing hull vessels such as off-shore patrol boats, customs, police, and some fire and fishing boats. Also used for bow and stern thrusters. C –Planing hull vessels such as ferries, fishing boats moving at higher speeds out and back (ie. lobster, crayfish, and tuna), offshore service boats, and also displacement hull yachts and short trip coastal freighters where engine load and speed are cyclical. 3176B ® MARINE ENGINE – 450, 525, 600 hp DIMENSIONS H L W L mm 1543 H in 60.8 mm 1053 W in 41.5 mm 949 in 37.4 STANDARD EQUIPMENT ACCESSORY EQUIPMENT Air Intake single-stage, fumes disposal (closed system) Cooling low profile expansion tank, jacket water and sea water pump, outlet regulated thermostat, lube oil cooler Exhaust watercooled exhaust manifold and turbo Flywheel and flywheel housing SAE No. 1 Fuel system priming and transfer pumps, filter, flexible lines General left hand and right hand service options, electronic installation kit Governor electronic Instrumentation electric service meter Lubricating system oil pump, oil filters, dipstick Alternator, 12V or 24V Alternator guard Double sheave pulley Dress-up group Electronic pilot house gauge panel (CMS and EMS) Exhaust elbows – wet/dry 4-hole instrument panel group (RH or LH) includes voltmeter if alternator ordered Oil sump – front Spare parts kit Starting electric Water separator Voltmeter, 12V or 24V RATING CONDITIONS Ratings are based on SAE J1228 standard conditions of 100 kPa (29.61 in. Hg) and 25° C (77° F). These ratings also apply at ISO8665, ISO3046/1, DIN6271, and BS5514 standard conditions of 100 kPa (29.61 in Hg), 27° C (81° F) and 60% relative humidity. (18,390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lb/U.S. gal). Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details. Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg Materials and specifications are subject to change without notice. LEHM5326 (4-95) Supersedes LEHM4266 The International System of Units (SI) is used in this publication. © 1995 Caterpillar Printed in U.S.A. ® Marine Engine 3208 112-324 kW/150-435 bhp 2400-2800 rpm SPECIFICATIONS Shown with Accessory Equipment PERFORMANCE DATA* V8, 4-Stroke-Cycle Diesel Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . 114.3 (4.5) Stroke —mm (in) . . . . . . . . . . . . . . . . . . . . . . . . 127.0 (5.0) Displacement—L (cu in) . . . . . . . . . . . . . . . . . . 10.4 (636) Rotation (from flywheel end) . . . . . . . . Counterclockwise Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . 16.5:1 435 hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.5:1 Capacity for Liquids — L (U.S. gal) Cooling System (engine only) NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47.3 (12.5) T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.8 (13.9) TA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56.0 (14.8) Lube Oil System (refill) NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.0 (3.2) T, TA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.0 (4.0) Oil Change Interval . . . . . . . . . . . . . . . . . . . . . . . . . 250 hrs Engine Weight, Net Dry (approx) – kg(lb) Naturally Aspirated (NA) . . . . . . . . . . . . . . . 789 (1,740) Turbocharged (T) . . . . . . . . . . . . . . . . . . . . . 816 (1,800) Turbocharged-Aftercooled (TA) 375 hp . . . 853 (1,880) Turbocharged-Aftercooled (TA) 435 hp . . . 943 (2,080) Naturally Aspirated Rating Level Rated rpm Engine Power** @ rpm E 2800 157 kW (210 bhp) 213 mhp D C B A 2800 2800 2400 2400 157 kW (210 bhp) 157 kW (210 bhp) 134 kW (180 bhp) 112 kW (150 bhp) 213 mhp 213 mhp 183 mhp 152 mhp rpm kW g/kW-hr L/hr 2800 2400 1800 2800 2400 1800 2800 2400 1800 2400 2000 1600 2400 2000 1600 157 99 42 157 99 42 157 99 42 134 78 40 112 65 33 241 226 246 241 226 246 241 226 246 216 215 232 219 230 245 45.0 26.5 12.2 45.0 26.5 12.2 45.0 26.5 12.2 34.5 19.8 10.9 29.3 17.7 9.7 bhp lb/hp-hr gal/hr 210 .397 11.9 132 .371 7.0 56 .404 3.2 210 132 56 210 132 56 180 104 53 .397 .371 .404 .397 .371 .404 .355 .353 .381 11.9 7.0 3.2 11.9 7.0 3.2 9.1 5.2 2.9 150 87 .360 .377 7.7 4.7 44 .403 2.6 Turbocharged Rating Level Rated rpm Engine Power** @ rpm E 2800 239 kW (320 bhp) 325 mhp D C B A 2800 2800 2400 2400 224 kW (300 bhp) 216 kW (290 bhp) 190 kW (255 bhp) 160 kW (215 bhp) 304 mhp 294 mhp 258 mhp 218 mhp rpm kW g/kW-hr L/hr 2800 2400 2000 2800 2400 2000 2800 2400 2000 2400 2000 1600 2400 2000 1800 239 150 87 224 141 82 216 136 79 190 110 57 160 93 68 238 225 217 237 227 215 232 225 213 215 206 209 219 215 211 67.9 40.3 22.5 63.2 38.2 20.9 59.8 36.4 20.1 48.6 27.1 14.1 41.9 23.7 17.1 bhp lb/hp-hr gal/hr 320 .391 17.9 201 .370 10.6 117 .357 5.9 300 189 109 290 182 106 255 148 76 .390 .374 .353 .381 .369 .350 .353 .338 .343 16.7 10.1 5.5 15.8 9.6 5.3 12.9 7.1 3.7 215 124 .361 .354 11.1 6.3 91 .347 4.5 ® 3208 MARINE ENGINE – 112-324 kW PERFORMANCE DATA* Turbocharged-Aftercooled — Separate Circuit Aftercooling 30°C (86° F) Sea Water Rating Level Rated rpm Engine Power** @ rpm E 2800 324 kW (435 bhp) 441 mhp E D C B A 2800 2800 2600 2400 2400 280 kW (375 bhp) 254 kW (340 bhp) 235 kW (315 bhp) 205 kW (275 bhp) 175 kW (235 bhp) 380 mhp 345 mhp 319 mhp 279 mhp 238 mhp rpm kW g/kW-hr L/hr 2800 2400 2000 2800 2400 2000 2800 2400 2000 2600 2200 1800 2400 2000 1800 2400 2000 1800 324 204 118 280 176 102 254 160 93 235 142 78 205 119 86 175 146 133 235 209 207 238 217 202 236 217 206 226 209 206 217 201 202 217 203 205 90.7 50.8 29.2 79.5 45.5 24.5 71.1 41.3 22.7 63.4 35.5 19.1 53.0 28.5 20.7 45.2 24.4 18.1 bhp lb/hp-hr gal/hr 435 .386 24.0 274 .344 13.4 159 .340 7.7 375 236 137 340 214 124 315 191 105 .391 .357 .332 .387 .357 .339 .372 .344 .338 21.0 12.0 6.5 18.8 10.9 6.0 16.8 9.4 5.0 275 160 .357 .330 14.0 7.5 115 235 .332 .357 5.5 11.9 196 178 .334 .337 6.4 4.8 * Represents performance along a typical fixed pitch propeller curve. ** Power rated in accordance with NMMA procedures as crankshaft power. For units equipped with Caterpillar supplied marine gears, reduce crankshaft power by 3% for propeller shaft power. Fuel use reflects SAE standards. Fuel use reflecting ISO standards is typically 2– 3% less. Consult your Caterpillar representative for details. STANDARD EQUIPMENT ACCESSORY EQUIPMENT Air Intake dry-type, single stage air cleaner Alternator belt-driven, 51 Amp 12 Volt Cooling transmission oil cooler, heat exchanger, engine oil cooler, watercooled exhaust manifolds, auxiliary sea water pump, expansion tank, thermostats, and coolant recovery tank Flywheel and flywheel housing (SAE No. 3 rear mounted starter) Fuel RH or LH filter and priming pump, shutoff solenoid (ETR), air fuel ratio control – 435 hp Governor mechanical Lubricating LH oil filter, filler, RH or LH dipstick Starting 12 Volt electric Support front Tachometer drive mechanical Torsional vibration damper Air fuel ratio control – DITA & DIT only Alternator belt driven, 35 Amp 24 Volt Cruise kits Exhaust 6" watercooled elbow 6" dry elbow Flexible engine mounts Flywheel and flywheel housing (SAE No. 2) front mounted starter Heaters, jacket water 120 Volt/240 Volt-500 Watt or 240 Volt-2000 Watt Lubricating RH oil filter Marine Classification Society spare parts kits Power takeoffs front crankshaft mounted pulleys – one and three groove V-belt Protection devices oil pressure, water temperature contactors, and low coolant level Risers – DINA only Service hour meter – electric Starting 24 Volt electric Tachometer drive magnetic pickup digital tachometer Walker AIRSEP® crankcase emissions system – DITA only ® 3208 MARINE ENGINE – 112-324 kW MARINE TRANSMISSIONS MARINE DRY WEIGHT TRANSMISSIONS RATIOS kg (lb) MG502-1 (NA) 1.54:1, 2:1 73 (160) MG502 (NA) 2.47:1 68 (150) MG506-1(NA &T) 1.5:1, 1.97:1. 2.5:1, 2.96:1 109 (240) MG506A (T) 1.5:1, 1.97:1 100 (220) MG507-1 (T & TA) 1.51:1, 1.77:1, 1.98:1 159 (350) 2.54:1, 2.99:1 MG507A (T & TA) 1.51:1, 1.98:1 159 (350) Shown with MG507-1 Gear DIMENSIONS L MG502-1, MG502 (NA) MG506-1, MG6506A (T) MG507-1, MG507A-1 (375 hp TA) MG507-1, MG507A-1 (T) MG507-1, MG507A-1 (435 hp TA) mm 1494 1475 1576 1571 1576 H in 58.8 58.1 62.1 61.8 62.1 mm 921 1001 1016 1001 1016 W in 36.3 39.4 40.0 39.4 40.1 mm 963 963 963 963 995 in 37.9 37.9 37.9 37.9 39.2 Marine Engine ® 3304B 85-190 hp 2000-2200 rpm SPECIFICATIONS In-Line 6, 4-Stroke-Cycle-Diesel Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 (4.75) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . 152 (6.0) Displacement—L (cu in) . . . . . . . . . . . . . . . . . . . 7.0 (425) Rotation (from flywheel end) . . . . . . . . Counterclockwise Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.0:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . . . . . . . . . 12.9 (3.4) Lube Oil System (refill) . . . . . . . . . . . . . . . 19.0 (5.0) Oil Change Interval . . . . . . . . . . . . . . . . . . NA – 500 hrs T – 250 hrs Engine Weight, Net Dry (approx) — kg (lb) NA (heat exchanger cooling) . . . . . . . . . . 798 (1,760) NA (keel cooling). . . . . . . . . . . . . . . . . . . . . . 764 (1,685) T (heat exchanger cooling) . . . . . . . . . . . . 832 (1,835) T (keel cooling) . . . . . . . . . . . . . . . . . . . . . . . 777 (1,710) Shown with Accessory Equipment PERFORMANCE DATA* Naturally Aspirated Rating Level Rated rpm Engine Power @ rpm C 2200 75 kW (100 bhp) 102 mhp A 2000 64 kW (85 bhp) 86 mhp rpm kW g/kW-hr L/hr 2200 1800 1400 2000 1800 1400 75 41 19 64 46 22 256 252 282 245 246 271 22.8 12.3 6.5 18.6 13.6 7.0 bhp lb/hp-hr gal/hr 100 55 .421 .414 6.0 3.2 26 .464 1.7 85 .403 4.9 62 29 .404 .446 3.6 1.8 Turbocharged Rating Level Rated rpm Engine Power @ rpm E 2200 142 kW (190 bhp) 193 mhp rpm kW g/kW-hr L/hr 2200 1800 1500 2200 2000 1500 2200 2000 1500 2000 1800 1500 2000 1800 1500 142 78 45 134 101 43 123 92 39 105 76 44 93 68 39 254 226 224 252 234 222 249 234 220 234 232 223 234 264 220 43.1 21.0 12.0 40.2 28.1 11.3 36.5 25.8 10.2 29.2 21.0 11.7 25.9 21.3 10.3 bhp lb/hp-hr gal/hr 190 .418 11.4 104 60 .372 .368 5.5 3.2 D 2200 134 kW (180 bhp) 182 mhp 180 .414 10.6 135 .385 7.4 57 .365 3.0 C B 2200 2000 123 kW (165 bhp) 105 kW (140 bhp) 167 mhp 141 mhp 165 124 .409 .385 9.6 6.8 52 .362 2.7 140 102 .385 .381 7.7 5.5 59 .367 3.1 A 2000 93 kW (125 bhp) 127 mhp 125 91 53 .385 .434 .362 6.8 5.6 2.7 * Represents performance along a typical fixed pitch propeller curve. RATING LEVEL DEFINITIONS (Continuous Power) E – For use in pleasure craft with planing hulls, as well as for patrol, pilot and harbor master boats. D – For use in patrol, customs, police and some fire boats. C – For use in yachts with displacement hulls, as well as ferries with trips less than one hour, fish boats with higher speed journey out and back (e.g., some lobster, crayfish, and tuna), and short trip coastal freighters. B – For use in midwater trawlers, purse seiners, crew and supply boats, ferry boats with trips longer than one hour, and towboats in rivers where locks, sandbars, curves, or traffic dictate frequent slowing. A – For use with little load cycling in oceangoing displacement hulls such as freighters, tugboats, and bottom-drag trawlers, and deep river towboats. ® 3304B MARINE ENGINE – 85-190 hp MARINE TRANSMISSION* MARINE TRANSMISSIONS MG506 MG506 MG506 RATIOS 1.5:1, 1.97:1 2.5:1, 2.96:1 3.79:1, 4.48:1 DRY WEIGHT kg (lb) 100 (220) 102 (225) 127 (280) *Transmission selection depends on input power, speed, ratio, and vessel application. Contact your Caterpillar Dealer. Shown with MG506 (1.97:1) Transmission DIMENSIONS L MG506 MG506 MG506 mm 1414 1424 1448 H in 55.7 56.1 57.0 mm 1051 1051 1051 W in 41.4 41.4 41.4 mm 881 881 881 in 34.7 34.7 34.7 STANDARD ENGINE EQUIPMENT ACCESSORY EQUIPMENT Air Intake – single-stage, dry, round-type air cleaner Alternators Cooling – expansion tank, jacket water and auxiliary sea water pumps, thermostats, watercooled turbocharger, transmission oil cooler, lubricating oil cooler Exhaust – watercooled manifold, 6" flange Flywheel and Flywheel Housing, SAE #2 Fuel – filter, ratio control, flexible lines, priming and transfer pumps Governor – mechanical Instruments and Gauges – fuel pressure, service meter Lubricating – oil filter Starting – 24 volt electric Air Intake – service indicator, air cleaner, rain cap Exhaust – flexible fittings, 90° elbow, muffler, 4" rain cap, 5" dry flange Instruments and Gauges – tachometer, engine-mounted instrument panel, pilot house instrument panel Power Takeoffs – auxiliary drive, front enclosed clutch, front stub shaft, hydraulic pump drive Protection Devices – electronic shutoffs Starting – air, electric RATING CONDITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25°C (77°F). These ratings also apply at ISO 3046/1, DIN 6271 and BS 5514 standard conditions of 100 kPa (29.61 in Hg), 27°C (81°F) and 60% relative humidity. Materials and specifications are subject to change without notice. LEHM3171 Supersedes LEHM8198 Fuel rates are based on fuel oil of 35° API [16°C (60°F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29°C (85°F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). The International System of Units (SI) is used in this publication. © 1993 Caterpillar Printed in U.S.A. Marine Engine 3306B 190-355 hp 2000-2200 rpm SPECIFICATIONS In-Line 6, 4-Stroke-Cycle Diesel Bore — mm (in) . . . . . . . . . . . . . . 121 (4.75) Stroke — mm (in) . . . . . . . . . . . . . . 152 (6.0) Displacement — L (cu in) . . . . . . . . . 10.5 (638) Rotation (from flywheel end) . . . Counterclockwise Compression Ratio . . . . . . . . . . . . . . 15.0:1 Capacity for liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . 15.9 (4.2) Lube Oil System (refill) . . . . . . . . . . 19.0 (5.0) Oil Change Interval . . . . . . . . . . . . . 250 hrs Engine Weight, Net Dry (approx) — kg (lb) T (heat exchanger cooling) . . . . . . . 1027 (2265) T (keel cooling) . . . . . . . . . . . . . 993 (2190) TA (sea water, heat exchanger cooling). . 1120 (2470) TA (jacket water, keel cooling) . . . . 1086 (2395) Shown with Accessory Equipment PERFORMANCE DATA* Turbocharged Rating Level Rated rpm Engine Power @ rpm E 2200 209 kW (280 bhp) 284 mhp C 2200 186 kW (250 bhp) 253 mhp rpm kW g/kW-hr L/hr 2200 1800 1400 2200 1800 1400 2000 1800 1400 2000 1800 1400 209 115 54 187 102 48 164 120 56 142 104 49 229 218 225 228 221 230 222 217 224 223 221 229 57.1 29.8 14.4 50.7 26.9 13.1 43.3 31.0 15.0 37.7 27.2 13.3 bhp lb/hp-hr gal/hr 280 154 72 250 .376 .358 .370 .375 15.1 7.9 3.8 13.4 137 65 .363 .377 7.1 3.5 B A 2000 2000 164 kW (220 bhp) 142 kW (190 bhp) 223 mhp 193 mhp 220 160 75 .364 .357 .368 11.4 8.2 4.0 190 139 65 .366 .363 .376 10.0 7.2 3.5 Turbocharged-Aftercooled, Jacket Water Rating Level Rated rpm Engine Power @ rpm E 2200 261 kW (350 bhp) 355 mhp D 2200 235 kW (315 bhp) 319 mhp C B A 2200 2000 2000 201 kW (270 bhp) 175 kW (235 bhp) 160 kW (215 bhp) 273 mhp 238 mhp 217 mhp rpm kW g/kW-hr L/hr 2200 1800 1500 2200 2000 1500 2200 1800 1500 2000 1800 1400 2000 1800 1400 261 143 83 235 177 75 201 110 64 175 128 60 160 117 55 229 213 221 225 217 223 223 217 227 218 214 228 219 215 231 71.4 36.3 21.8 62.9 45.8 19.8 53.3 28.4 17.3 45.4 32.5 16.3 41.7 30.0 15.1 bhp lb/hp-hr gal/hr 350 192 111 315 .377 .350 .364 .369 18.9 9.6 5.8 16.6 237 100 .357 .367 12.1 5.2 270 148 85 .366 .356 .374 14.1 7.5 4.6 235 171 80 .358 .352 .375 12.0 8.6 4.3 215 156 74 .360 .354 .380 11.0 7.9 4.0 *Represents performance along a typical fixed pitch propeller curve. RATING LEVEL DEFINITIONS (Continuous Power) E - For use in pleasure craft with planing hulls, as well as for patrol, pilot and harbor master boats. D -For use in patrol, customs, police and some fire boats. C - For use in yachts with displacement hulls, as well as ferries with trips less than one hour, fish boats with higher speed journey out and back (e.g., some lobster, crayfish, and tuna), and short trip coastal freighters. B - For use in midwater trawlers, purse seiners, crew and supply boats, ferry boats with trips longer than one hour, and towboats in rivers where locks, sandbars, curves, or traffic dictate frequent slowing. A -For use with little load cycling in oceangoing displacement hulls such as freighters, tugboats, and bottom-drag trawlers, and deep river towboats. 3306B MARINE ENGINE 192-355 hp Separate Circuit – 85° Rating Level Rated rpm Engine Power @ rpm E 2200 265 kW (355 bhp) 360 mhp D 2200 250 kW (335 bhp) 340 mhp C B A 2200 2000 2000 216 kW (290 bhp) 187 kW (250 bhp) 175 kW (235 bhp) 294 mhp 253 mhp 238 mhp rpm kW g/kW-hr L/hr 2200 1800 1400 2200 2000 1500 2200 1800 1600 2000 1800 1400 2000 1800 1400 265 145 68 250 188 79 216 118 83 187 136 64 175 128 60 225 211 217 228 216 217 224 215 219 214 212 219 216 213 221 71.2 36.5 17.6 68.0 48.3 20.5 57.6 30.3 21.7 47.7 34.4 16.7 45.1 32.4 15.8 bhp lb/hp-hr gal/hr 355 195 92 335 .370 .347 .357 .375 18.8 9.6 4.6 18.0 252 106 .355 .357 12.8 5.4 290 159 111 .368 .353 .360 15.2 8.0 5.7 250 182 86 .352 .349 .360 12.6 9.1 4.4 235 171 80 .355 .350 .363 11.9 8.6 4.2 MARINE TRANSMISSION* MARINE TRANSMISSIONS MG509 MG509 DRY WEIGHT lb (kg) 560 (254) 720 (327) RATIOS 2:1, 2.95:1 3.83:1, 4.5:1 * Transmission selection depends on input power, speed, ratio, and vessel application. Contact your Caterpillar dealer. DIMENSIONS B D L H W MG509 (T) mm 173.2 in 6.82 mm 561.8 in 22.12 mm 2022 in 79.6 mm 1059 in 41.7 mm 935 in 36.8 MG509 (TA) 173.2 6.82 561.8 22.12 2022 79.6 1107 43.6 935 36.8 STANDARD EQUIPMENT ACCESSORY EQUIPMENT Air Intake – single-stage, dry-round air cleaner Cooling – lube oil, marine transmission oil, heat exchanger, jacket water pump, expansion tank, thermostats and housing Exhaust – elbow, flange, watercooled manifold, watercooled turbocharger Flywheel and SAE #1 housing Fuel – filter, flexible lines, priming and transfer pumps Governor – hydramechanical Instruments and Gauges – fuel pressure gauge, service meter Lubricating – filter, pan, filler, dipstick Mounting – lifting eyes, front support Protection Devices – oil pressure and water temperature contactors Starting – 24 volt electric Torsional vibration damper Air Intake – air cleaner rain cap, service indicator Cooling – heat exchanger Exhaust – flexible fitting, elbow, pipe, rain cap, mufflers Fuel – primary filter, water separator, double wall fuel lines Instruments and Gauges – tachometer, magnetic pickup, tachometer drive, engine-mounted panel, pilot house panel Lubricating – dipstick, filler Power Takeoffs – auxiliary drive, front enclosed clutch, front stub shaft, hydraulic pump drive Protection Devices – overspeed, solenoid shutoff Starting – air, electric, alternators, battery sets-rackcharger RATING CONDITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO3046/1, DIN6271 and BS5514 standard conditions of 100 kPa (29.61 in Hg), 27° C (81° F) and 60% relative humidity. Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18 390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Materials and specifications are subject to change without notice. LEHM3125 Supersedes LEHM8180 © 1993 Caterpillar Inc. The International System of Units (SI) is used in this publication. Printed in U.S.A. All rights reserved. Marine Engine 3406E 336-410 bkW/450-550 bhp 1800-2100 rpm CATERPILLAR® ENGINE SPECIFICATIONS Shown with Optional Equipment STANDARD EQUIPMENT Air inlet turbocharger, aftercooled, single stage, dry air cleaner, fumes, disposal (closed system) Cooling lube oil, thermostat, jacket water pump, sea water pump Electronic Control Module (ECM) engine monitoring system Exhaust watercooled forward facing exhaust, 6-inch flanged dry elbow Flywheel and flywheel housing SAE No. 1 Fuel primary and secondary filter, priming and transfer pumps, fuel cooler Instrument panel hour meter, stop button, breaker reset button, maintenance indicator lamp, maintenance clear switch, diagnostic lamp, warning lamp Lubricating oil cooler, oil filter, center sump oil pan In-Line, 6 Cylinder, 4-Stroke-Cycle Diesel Bore — in (mm) . . . . . . . . . . . . . . . . . . . 5.4 (137.2) Stroke—in (mm). . . . . . . . . . . . . . . . . . 6.5 (165.1) Displacement—cu in (L) . . . . . . . . . . . . 893 (14.6) Low Idle (rpm). . . . . . . . . . . 600-750 (default 700) Rotation (from flywheel end) . . Counterclockwise Capacity for Liquids — U.S. Gal (L) Cooling System (engine only) . . . . . . . . 5.5 (21) Lube Oil System (refill) standard sump. . . . . . . . . . . . . . . . . . . 13 (49) deep sump . . . . . . . . . . . . . . . . . . . . . . 23 (87) Weight, Net Dry (approx)—lb (kg) Heat Exchanger . . . . . . . . . . . . . . . . 3497 (1590) Keel Cooled . . . . . . . . . . . . . . . . . . .3326 (1512) DIMENSIONS 1065.0 mm 41.9 in 1169.7 mm 46.0 in 1534.5 mm 60.4 in Power produced at the flywheel will be within standard tolerances up to 50° C (122° F) combustion air temperature measured at the air cleaner inlet, and fuel temperature up to 52° C (125° F) measured at the fuel filter base. Power rated in accordance with NMMA procedure as crankshaft power. Reduce crankshaft power by 3% for propeller shaft power. RATING CONDITIONS Ratings are based on SAE J1228/ISO8665 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO3046/1, DIN6271, and BS5514 conditions of 100 kPa (29.61 in Hg), 27° C (81° F) and 60% relative humidity. Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18 390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details. 3406E MARINE ENGINE PERFORMANCE CURVES B Rating – 2100 rpm Speed rpm ______ 410 bkW (550 bhp) 558 PS 550 400 350 250 bkW Power bhp 450 250 100 150 Torque lb-ft 2000 N•m 2500 1500 1500 1000 1000 25 20 15 10 5 80 60 40 L/hr Cons. Rate g/hr 500 Engine Speed rpm B Rating – 1800 rpm 354 bkW (475 bhp) 482 PS Power bhp 250 275 bkW 350 375 150 175 Speed rpm ______ 2100 2000 1800 1700 1600 1400 1200 1000 75 1800 1700 1600 1500 1400 1300 1200 1000 2075 Torque lb-ft 2500 1500 N•m 1575 1075 575 80 60 40 L/hr Cons. Rate g/hr 500 25 20 15 10 5 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Engine Speed rpm A Rating – 1800 rpm 336 bkW (450 bhp) 456 PS 330 350 230 250 bkW Power bhp 450 130 150 50 2000 Torque lb-ft 2500 1500 500 25 20 15 10 5 80 60 40 L/hr Cons. Rate g/hr 500 N•m 1500 1000 410 410 410 410 410 410 360 190 1866 1959 2176 2304 2449 2798 2867 1817 211 207 200 198 198 201 206 224 102.9 101.1 97.5 96.7 96.9 98.4 88.3 50.9 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 550 550 550 550 550 550 483 255 1376 1445 1605 1699 1806 2064 2115 1340 .346 .340 .328 .325 .326 .331 .338 .369 27.2 26.7 25.8 25.5 25.6 26.0 23.3 13.4 Prop Demand Curve Data Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ___________________________________ 410 355 259 218 182 122 77 44 1866 1692 1371 1223 1083 829 609 423 211 206 206 209 213 221 229 246 102.9 86.9 63.3 54.1 46.0 32.0 20.9 13.0 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 550 475 347 292 243 163 103 59 1376 1248 1011 902 799 611 449 312 .346 .338 .338 .343 .350 .363 .377 .404 27.2 23.0 16.7 14.3 12.2 8.5 5.5 3.4 B RATING – Displacement hull vessels such as mid-water trawlers, purse seiners, crew and supply boats, ferries, and towboats where locks, sandbars, and curves dictate frequent slowing, and engine load and speed are constant with some cycling. Fuel Fuel Fuel Fuel Speed Power Torque Cons Rate Power Torque Cons Rate rpm bkW N•m g/bkW-hr L/hr bkW N•m g/bkW-hr L/hr ______ ________________________________ ___________________________________ 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 475 2100 2000 1800 1700 1600 1400 1200 1000 Max Power Curve Data Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ________________________________ Speed rpm ______ 1800 1700 1600 1500 1400 1300 1200 1000 354 354 354 354 354 354 354 190 1879 1989 2114 2255 2416 2602 2819 1817 199 199 199 200 202 204 208 224 84.1 83.8 83.9 84.4 85.2 86.3 87.7 50.8 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 475 475 475 475 475 475 475 255 1386 1467 1559 1663 1782 1919 2079 1340 .327 .326 .326 .329 .332 .336 .341 .369 22.2 22.1 22.2 22.3 22.5 22.8 23.2 13.4 354 298 249 205 167 133 105 61 1879 1676 1484 1305 1136 980 835 580 199 202 205 209 213 217 221 231 84.1 71.7 60.8 51.0 42.3 34.5 27.7 16.7 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 475 400 334 275 223 179 141 81 1386 1236 1095 963 838 723 616 428 .327 .332 .337 .343 .350 .357 .364 .380 22.2 18.9 16.1 13.5 11.2 9.1 7.3 4.4 B RATING – Displacement hull vessels such as mid-water trawlers, purse seiners, crew and supply boats, ferries, and towboats where locks, sandbars, and curves dictate frequent slowing, and engine load and speed are constant with some cycling. Fuel Fuel Fuel Fuel Speed Power Torque Cons Rate Power Torque Cons Rate rpm bkW N•m g/bkW-hr L/hr bkW N•m g/bkW-hr L/hr ______ ________________________________ ___________________________________ 1800 1700 1600 1500 1400 1300 1200 1000 Speed rpm ______ 1800 1700 1600 1500 1400 1300 1200 1000 336 336 336 336 336 336 336 190 1781 1886 2003 2137 2290 2466 2671 1816 200 199 199 200 202 206 211 224 79.9 79.7 79.7 80.0 81.0 82.6 84.5 50.8 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 450 450 450 450 450 450 450 255 1314 1391 1477 1576 1689 1819 1970 1339 .328 .327 .327 .329 .333 .339 .347 .369 21.1 21.1 21.1 21.1 21.4 21.8 22.3 13.4 336 283 236 194 158 127 100 57 1781 1588 1407 1237 1077 929 791 550 200 203 206 210 214 218 223 233 79.9 68.3 57.9 48.6 40.3 32.9 26.4 16.0 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 450 379 316 261 212 170 133 77 1314 1171 1038 912 794 685 583 406 .328 .333 .339 .345 .352 .359 .366 .384 21.1 18.0 15.3 12.8 10.6 8.7 7.0 4.2 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Engine Speed rpm 3.0 Exponent • Prop Demand • Engine Performance Parameters: Power +/- 3%; Specific Fuel Consumption +/- 3%; Fuel Rate +/- 5%. A RATING – For heavy-duty service in ocean-going displacement hulls such as freighters, tugboats, bottom drag trawlers, and deep river towboats when the engine is operated at rated load and speed up to 100% of the time without interruption or load cycling. Materials and specifications are subject to change without notice The International System of Units (SI) is used in this publication. LEHM6715 © 1996 Caterpillar Inc. Printed in U.S.A. All rights reserved. Marine Engine 3406E 336-597 bkW/450-800 bhp 1800-2300 rpm CATERPILLAR® ENGINE SPECIFICATIONS Shown with Optional Equipment In-Line, 6 Cylinder, 4-Stroke-Cycle Diesel Bore — in (mm) . . . . . . . . . . . . . . . . . . . . 5.4 (137.2) Stroke—in (mm). . . . . . . . . . . . . . . . . . . 6.5 (165.1) Displacement—cu in (L) . . . . . . . . . . . . . 893 (14.6) Low Idle (rpm). . . . . . . . . . . . 600-750 (default 700) Rotation (from flywheel end) . . Counterclockwise Capacity for Liquids — U.S. Gal (L) Cooling System (engine only) . . . . . . . . 5.5 (21) Lube Oil System (refill) standard sump. . . . . . . . . . . . . . . . . . . . 13 (49) deep sump . . . . . . . . . . . . . . . . . . . . . . . 23 (87) Weight, Net Dry (approx)—lb (kg) Heat Exchanger . . . . . . . . . . . . . . . . . 3497 (1590) Keel Cooled . . . . . . . . . . . . . . . . . . . .3326 (1512) STANDARD ENGINE EQUIPMENT ACCESSORY EQUIPMENT Air inlet turbocharger, aftercooled, single stage, dry air cleaner, fumes, disposal (closed system) Cooling lube oil, thermostat, jacket water pump, sea water pump Electronic Control Module (ECM) engine monitoring system Exhaust watercooled forward facing exhaust, 6-inch flanged dry elbow Flywheel and flywheel housing SAE No. 1 Fuel primary and secondary filter, priming and transfer pumps, fuel cooler Instrument panel hour meter, stop button, breaker reset button, maintenance indicator lamp, maintenance clear switch, diagnostic lamp, warning lamp Lubricating oil cooler, oil filter, center sump oil pan Alternator Cooling Exhaust flexible fitting, elbow Instruments and gauges EMS, tachometer, Engine Vision Lubricating dipstick, oil filler, remote oil filter, deep sump oil pan Power takeoffs auxiliary drive pulleys Protection devices alarm contactor – marine gear Starting air, electric; jacket water heater Power produced at the flywheel will be within standard tolerances up to 50° C (122° F) combustion air temperature measured at the air cleaner inlet, and fuel temperature up to 52° C (125° F) measured at the fuel filter base. Power rated in accordance with NMMA procedure as crankshaft power. Reduce crankshaft power by 3% for propeller shaft power. 3406E MARINE ENGINE PERFORMANCE CURVES Max Power Curve Data E Rating – 2300 rpm Speed rpm ______ 597 bkW (800 bhp) 811 PS 800 500 500 bkW Power bhp 650 300 350 200 100 50 2500 Torque lb-ft 3000 N•m 2000 2000 1500 1000 1000 45 35 25 15 5 125 L/hr Cons. Rate g/hr 500 75 25 2300 2200 2000 1800 1600 1400 1200 1000 Speed rpm ______ 2300 2200 2000 1800 1600 1400 1200 1000 Prop Demand Curve Data Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ________________________________ 597 597 597 597 597 452 245 190 2478 2590 2848 3165 3562 3085 1951 1817 216 215 215 216 217 215 221 226 153.6 153.1 152.7 153.3 154.2 115.7 64.5 51.2 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 800 800 800 800 800 607 329 255 1828 1910 2101 2334 2627 2275 1439 1340 .355 .354 .353 .354 .356 .353 .363 .371 40.6 40.4 40.3 40.5 40.7 30.6 17.0 13.5 Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ___________________________________ 597 522 392 286 201 135 85 49 2478 2267 1874 1518 1199 918 674 468 216 207 201 204 211 218 224 235 153.6 129.1 94.1 69.5 50.6 35.0 22.6 13.7 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 800 700 526 384 269 180 114 66 1828 1672 1382 1120 884 677 497 345 .355 .341 .331 .335 .347 .359 .367 .386 40.6 34.1 24.9 18.4 13.4 9.2 6.0 3.6 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Engine Speed rpm Max Power Curve Data D Rating – 2200 rpm 522 bkW (700 bhp) 710 PS 500 bkW Power bhp 700 550 300 400 100 250 100 Speed rpm ______ 2200 2000 1900 1800 1600 1400 1200 1000 2500 3000 N•m Torque lb-ft 2000 2000 1500 1000 1000 45 35 25 15 5 125 75 L/hr Cons. Rate g/hr 500 25 Speed rpm ______ 2200 2000 1900 1800 1600 1400 1200 1000 Prop Demand Curve Data Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ________________________________ 522 522 522 522 522 430 245 190 2267 2493 2623 2769 3115 2935 1951 1817 216 211 210 209 208 210 221 226 134.5 131.6 130.5 129.8 129.3 107.8 64.5 51.2 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 700 700 700 700 700 577 329 255 1672 1839 1935 2042 2297 2165 1439 1340 .355 .348 .345 .343 .341 .345 .363 .371 35.5 34.8 34.5 34.3 34.2 28.5 17.0 13.5 Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ___________________________________ 522 392 336 286 201 135 85 49 2267 1873 1691 1517 1199 918 674 468 216 202 202 204 211 218 224 235 134.5 94.5 80.9 69.5 50.6 35.0 22.6 13.7 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 700 526 451 384 269 180 114 66 1672 1381 1247 1119 884 677 497 345 .355 .332 .332 .335 .347 .359 .367 .386 35.5 25.0 21.4 18.4 13.4 9.2 6.0 3.6 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Engine Speed rpm Max Power Curve Data C Rating – 2100 rpm 448 bkW (600 bhp) 608 PS 600 Power bhp 325 400 bkW 425 500 225 300 200 100 2000 1500 2000 1000 1500 30 20 10 5 100 75 50 25 L/hr 1000 500 Cons. Rate g/hr N•m Torque lb-ft 2500 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Engine Speed rpm • Prop Demand 3.0 Exponent • Engine Performance Parameters: Power +/- 3%; Specific Fuel Consumption +/- 3%; Fuel Rate +/- 5%. Speed rpm ______ 2100 2000 1800 1700 1600 1400 1200 1000 Speed rpm ______ 2100 2000 1800 1700 1600 1400 1200 1000 Prop Demand Curve Data Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ________________________________ 448 447 448 448 448 415 245 190 2035 2136 2374 2514 2671 2832 1951 1817 208 208 204 203 203 209 221 226 111.1 110.6 108.8 108.2 108.3 103.2 64.6 51.2 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 600 600 600 600 600 557 329 255 1501 1575 1751 1854 1970 2089 1439 1340 .342 .341 .335 .334 .334 .343 .363 .371 29.3 29.2 28.7 28.6 28.6 27.3 17.1 13.5 Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ___________________________________ 448 387 282 237 198 133 84 48 2035 1846 1495 1333 1181 904 664 461 208 204 204 208 212 219 224 235 111.1 94.1 68.6 58.8 49.9 34.5 22.3 13.5 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 600 518 378 318 265 178 112 65 1501 1362 1103 983 871 667 490 340 .342 .336 .336 .341 .348 .359 .368 .387 29.3 24.9 18.1 15.5 13.2 9.1 5.9 3.6 3406E MARINE ENGINE PERFORMANCE CURVES Max Power Curve Data B Rating – 2100 rpm Speed rpm ______ 410 bkW (550 bhp) 558 PS 400 450 350 bkW Power bhp 550 250 250 100 150 Torque lb-ft 2000 N•m 2500 1500 1500 1000 1000 25 20 15 10 5 80 60 40 L/hr Cons. Rate g/hr 500 2100 2000 1800 1700 1600 1400 1200 1000 Speed rpm ______ 2100 2000 1800 1700 1600 1400 1200 1000 Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ________________________________ 410 410 410 410 410 410 360 190 1866 1959 2176 2304 2449 2798 2867 1817 211 102.9 207 101.1 200 97.5 198 96.7 198 96.9 201 98.4 206 88.3 224 50.9 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 550 1376 .346 27.2 550 1445 .340 26.7 550 1605 .328 25.8 550 1699 .325 25.5 550 1806 .326 25.6 550 2064 .331 26.0 483 2115 .338 23.3 255 1340 .369 13.4 Prop Demand Curve Data Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ___________________________________ 410 355 259 218 182 122 77 44 1866 1692 1371 1223 1083 829 609 423 211 102.9 206 86.9 206 63.3 209 54.1 213 46.0 221 32.0 229 20.9 246 13.0 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 550 1376 .346 27.2 475 1248 .338 23.0 347 1011 .338 16.7 292 902 .343 14.3 243 799 .350 12.2 163 611 .363 8.5 103 449 .377 5.5 59 312 .404 3.4 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Engine Speed rpm Max Power Curve Data B Rating – 1800 rpm 354 bkW (475 bhp) 482 PS Power bhp bkW 350 475 375 250 275 150 175 75 Speed rpm ______ 1800 1700 1600 1500 1400 1300 1200 1000 2075 Torque lb-ft 2500 1500 1075 N•m 1575 575 25 20 15 10 5 80 60 40 L/hr Cons. Rate g/hr 500 Speed rpm ______ 1800 1700 1600 1500 1400 1300 1200 1000 Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ________________________________ 354 1879 199 84.1 354 1989 199 83.8 354 2114 199 83.9 354 2255 200 84.4 354 2416 202 85.2 354 2602 204 86.3 354 2819 208 87.7 190 1817 224 50.8 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 475 1386 .327 22.2 475 1467 .326 22.1 475 1559 .326 22.2 475 1663 .329 22.3 475 1782 .332 22.5 475 1919 .336 22.8 475 2079 .341 23.2 255 1340 .369 13.4 Prop Demand Curve Data Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ___________________________________ 354 1879 199 84.1 298 1676 202 71.7 249 1484 205 60.8 205 1305 209 51.0 167 1136 213 42.3 133 980 217 34.5 105 835 221 27.7 61 580 231 16.7 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 475 1386 .327 22.2 400 1236 .332 18.9 334 1095 .337 16.1 275 963 .343 13.5 223 838 .350 11.2 179 723 .357 9.1 141 616 .364 7.3 81 428 .380 4.4 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Engine Speed rpm Max Power Curve Data A Rating – 1800 rpm 336 bkW (450 bhp) 456 PS 330 350 230 250 bkW Power bhp 450 130 150 50 2000 Torque lb-ft 2500 1500 1000 500 25 20 15 10 5 80 60 40 L/hr Cons. Rate g/hr 500 N•m 1500 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 Engine Speed rpm • Prop Demand 3.0 Exponent • Engine Performance Parameters: Power +/- 3%; Specific Fuel Consumption +/- 3%; Fuel Rate +/- 5%. Speed rpm ______ 1800 1700 1600 1500 1400 1300 1200 1000 Speed rpm ______ 1800 1700 1600 1500 1400 1300 1200 1000 Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ________________________________ 336 1781 200 79.9 336 1886 199 79.7 336 2003 199 79.7 336 2137 200 80.0 336 2290 202 81.0 336 2466 206 82.6 336 2671 211 84.5 190 1816 224 50.8 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ________________________________ 450 1314 .328 21.1 450 1391 .327 21.1 450 1477 .327 21.1 450 1576 .329 21.1 450 1689 .333 21.4 450 1819 .339 21.8 450 1970 .347 22.3 255 1339 .369 13.4 Prop Demand Curve Data Fuel Fuel Power Torque Cons Rate bkW N•m g/bkW-hr L/hr ___________________________________ 336 1781 200 79.9 283 1588 203 68.3 236 1407 206 57.9 194 1237 210 48.6 158 1077 214 40.3 127 929 218 32.9 100 791 223 26.4 57 550 233 16.0 Fuel Fuel Power Torque Cons Rate bhp lb-ft lb/bhp-hr g/hr ___________________________________ 450 1314 .328 21.1 379 1171 .333 18.0 316 1038 .339 15.3 261 912 .345 12.8 212 794 .352 10.6 170 685 .359 8.7 133 583 .366 7.0 77 406 .384 4.2 3406E MARINE ENGINE DIMENSIONS 1065.0 mm 41.9 in 1169.7 mm 46.0 in 1534.5 mm 60.4 in RATING LEVEL DEFINITIONS E – Planing hull vessels such as pleasure craft, harbor patrol, harbor master, and some fishing and pilot boats. D – Planing hull vessels such as off-shore patrol boats, customs, police, and some fire and fishing boats. Also used for bow and stern thrusters. C – Planing hull vessels such as ferries, fishing boats moving at higher speeds out and back (i.e. lobster, crayfish, and tuna), off-shore service boats, and also displacement hull yachts and short trip coastal freighters where engine load and speed are cyclical. B – Displacement hull vessels such as mid-water trawlers, purse seiners, crew and supply boats, ferries, and towboats where locks, sandbars, and curves dictate frequent slowing, and engine load and speed are constant with some cycling. A – For heavy-duty service in ocean-going displacement hulls such as freighters, tugboats, bottom drag trawlers, and deep river towboats when the engine is operated at rated load and speed up to 100% of the time without interruption or load cycling. RATING CONDITIONS Ratings are based on SAE J1228/ISO8665 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO3046/1, DIN6271, and BS5514 standard conditions of 100 kPa (29.61 in Hg), 27° C (81° F), and 60% relative humidity. Materials and specifications are subject to change without notice. LEHM6716 Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18 390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details. The International System of Units (SI) is used in this publication. © 1996 Caterpillar Inc. Printed in U.S.A. Marine Engine ® 3408B 350–394 hp 1250–1350 rpm SPECIFICATIONS TA Shown with Accessory Equipment V8, 4-Stroke-Cycle Diesel Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 (5.4) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . 152 (6.0) Displacement—L (cu in) . . . . . . . . . . . . . . . . . . 18.0 (1,099) Rotation (from flywheel end) . . . . . . . . Counterclockwise Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . . . . . . . 142.0 (37.5) Lube Oil System (refill) . . . . . . . . . . . . . . . 45.4 (12.0) Oil Change Interval . . . . . . . . . . . . . . . . . . . . . . . 250 hrs Engine Weight, Net Dry (approx) — kg (lb) . . 1,681 (3,705) PERFORMANCE DATA Turbocharged-Aftercooled Rating Level B A A 1350 1300 1250 Engine Power @ rpm 294 kW (394 bhp) 400 mhp 280 kW (375 bhp) 380 mhp 261 kW (350 bhp) 355 mhp rpm 1350 1100 1300 1100 1250 1100 Rated rpm 900 900 900 kW 294 159 87 280 170 93 261 178 97 g/kW-hr 221 218 228 216 218 230 218 217 231 L/hr 77.5 41.3 23.7 72.1 44.0 25.4 67.7 46.0 26.8 bhp 394 213 117 375 227 125 350 239 lb/hp-hr .364 .358 .375 .355 .358 .378 .358 .357 .379 gal/hr 20.5 10.9 6.3 19.0 11.6 6.7 17.9 12.2 131 7.1 RATING CONDITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25°C (77°F). These ratings also apply at ISO 3046/1, DIN 6271 and BS 5514 standard conditions of 100 kPa (29.61 in Hg), 27°C (81°F) and 60% relative humidity. Fuel rates are based on fuel oil of 35° API [16°C (60°F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29°C (85°F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). RATING LEVEL DEFINITIONS (Continuous Power) B – For use in midwater trawlers, purse seiners, crew and supply boats, ferry boats with trips longer than one hour, and towboats in rivers where locks, sandbars, curves, or traffic dictate frequent slowing. A – For use with little load cycling in oceangoing displacement hulls such as freighters, tugboats, and bottom-drag trawlers, and deep river towboats. 3408B ® MARINE ENGINE – 350-394 hp Shown with WAF 340 Transmission STANDARD EQUIPMENT ACCESSORY EQUIPMENT Air Intake – single-stage dry air cleaner with service indicator Cooling – marine transmission oil, lube oil, auxiliary sea water pump, jacket water pump, thermostats and housing, expansion tank Exhaust – dry elbow, dry flange, watercooled exhaust manifold, watercooled turbocharger Flywheel and SAE #1 flywheel housing Fuel – filter, priming and transfer pumps, flexible lines Governor – hydra-mechanical Instruments and Gauges – right side panel with fuel pressure, lube oil pressure, water temperature gauges, service meter Lubricating – oil filter, filler, dipstick, manual sump pump Mounting – lifting eyes, supports Torsional Vibration Damper Cooling – dry charge conditioner, heat exchanger, auxiliary sea water pump, emergency jacket water connections Exhaust – flexible fitting, elbow, pipe, rain cap, muffler, watercooled elbow Fuel – primary and duplex filters, double wall fuel lines, water seperator Instruments and Gauges – engine-mounted premium panel, left side standard panel, pilot house panel, tachometer, ammeter Lubricating – oil pan, dipstick, duplex filter Power Takeoffs – auxiliary drive, front stub shaft, hydraulic pump drive adapter, hydraulic drive Protection Devices – alarm switches, electrical and mechanical shutoffs Starting – air, electric, alternators, battery sets-rack-chargers Materials and specifications are subject to change without notice. LEHM3148 Supersedes LEHM9154 © 1993 Caterpillar The International System of Units (SI) is used in this publication. Printed in U.S.A. Marine Engine ® 3408C 455-570 hp 1800-2100 rpm SPECIFICATIONS V8, 4-Stroke-Cycle-Diesel Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 (5.4) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 (6.0) Displacement—L (cu in) . . . . . . . . . . . . . . . . . . 18.0 (1,099) Rotation (from flywheel end) . . . . . . . . Counterclockwise Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 142.0 (37.5) Lube Oil System (refill) . . . . . . . . . . . . . . . . . . 45.4 (12.0) Oil Change Interval . . . . . . . . . . . . . . . . . . . . . . . . . 250 hrs Engine Weight, Net Dry (approx) — kg (lb) . . 1,681 (3,705) TA Shown with Accessory Equipment PERFORMANCE DATA Turbocharged-Aftercooled Rating Level Rated rpm Engine Power @ rpm rpm kW g/kW-hr L/hr bhp lb/hp-hr gal/hr D 2100 425 kW (570 bhp) 578 mhp C 2100 403 kW (540 bhp) 548 mhp B B 2100 1800 384 kW (515 bhp) 358 kW (480 bhp) 522 mhp 487 mhp A 1800 339 kW (455 bhp) 461 mhp 2100 1800 1400 2100 1800 1400 2100 1800 1400 1800 1600 1200 1800 1600 1200 425 268 126 403 254 119 384 242 114 358 251 106 339 238 100 228 217 230 226 218 231 225 219 232 214 217 233 215 218 235 115.6 69.3 34.5 108.5 65.9 32.9 103.0 63.0 31.5 91.4 65.1 29.5 86.7 61.9 28.2 570 .375 30.5 359 169 .357 .378 18.3 9.1 540 .372 28.7 340 .358 17.4 160 .380 8.7 515 324 .370 .360 27.2 16.6 153 .381 8.3 480 337 .352 .357 24.1 17.2 142 .383 7.8 455 319 135 .353 .358 .386 22.9 16.4 7.4 RATING LEVEL DEFINITIONS D –For use in patrol, customs, police and some fire boats. C –For use in yachts with displacement hulls, as well as ferries with trips less than one hour, fish boats with higher speed journey out and back (e.g., some lobster, crayfish, and tuna), and short trip coastal freighters. B –For use in midwater trawlers, purse seiners, crew and supply boats, ferry boats with trips longer than one hour, and towboats in rivers where locks, sandbars, curves, or traffic dictate frequent slowing. A –For use with little load cycling in oceangoing displacement hulls such as freighters, tugboats, and bottom-drag trawlers, and deep river towboats. ® 3408C MARINE ENGINE – 455-570 hp DIMENSIONS H L W L mm 1481.6 H in 58.33 mm 1389.5 W in 54.70 mm 1328.1 in 52.29 STANDARD ENGINE EQUIPMENT ACCESSORY EQUIPMENT Air intake single-stage, dry, panel-type air cleaner with service indicator Cooling expansion tank, auxiliary sea water pump, thermostats, lube oil and transmission oil cooler Exhaust watercooled exhaust manifold and turbocharger Flywheel housing, SAE #1 Fuel priming and transfer pumps, filter Governor hydra-mechanical Instruments and gauges fuel pressure, lubricating oil, water temperature, service meter Lubricating oil pump, oil filters Air cleaner adapter Alternator Control system remote-mounted pilot house controls Cooling auxiliary pump, heat exchanger Exhaust muffler, watercooled elbow Fuel primary filter Instruments and gauges engine-mounted premium panels, pilot house panels, tachometer Power takeoffs auxiliary drive, front enclosed clutch, hydraulic pump drive Protection devices coolant temperature and oil pressure contactors, overspeed and solenoid shutoffs Starting air, electric RATING CONDITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO 3046/1, DIN 6271 and BS 5514 standard conditions of 100 kPa (29.61 in Hg), 27°C (81°F) and 60% relative humidity. Materials and specifications are subject to change without notice. LEHM4242 (4-94) Supersedes LEHM3212 Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). The International System of Units (SI) is used in this publication. © 1994 Caterpillar Printed in U.S.A. Marine Engine ® ® 3408 600 hp, 700 hp, 800 hp 2300 rpm SPECIFICATIONS Shown with Accessory Equipment V-8, 4-Stroke-Cycle-Diesel Bore— mm (in)..............................................137 (5.4) Stroke—mm (in) ...........................................152 (6.0) Displacement—L (cu in).................................18 (1,099) Rotation (from flywheel end) ..............Counterclockwise Compression Ratio...............................................14.1:1 Capacity for Liquids — L (U.S. gal) Cooling System (engine only) .................59 (15.5) Lube Oil System (refill) .........................45.5 (12.0) Oil Change Interval–L (gal) ............. 13,000 (3,400)/fuel Engine Weight, Net Dry (approx) — kg (lb) ...1,814 (4,000) Governor .........................................................Electronic PERFORMANCE DATA* Turbocharged-Aftercooled Rating Level Rated rpm Engine Power @ rpm E 2300 597 kW (800 bhp) 811 mhp rpm kW g/kW-hr L/hr 2300 597 217 155 1900 336 207 83 1400 135 225 36 bhp lb/hp-hr gal/hr 800 .356 40.8 451 .339 21.9 180 .369 9.5 D 2300 522 kW (700 bhp) 710 mhp 2300 522 216 135 700 .355 36.0 1900 294 209 73 1400 118 228 32 395 .344 19.0 158 .375 9.0 C 2300 448 kW (600 bhp) 608 mhp 2300 448 216 115 600 .355 31.0 1900 252 213 64 338 .350 17.0 1400 101 233 28 135 .383 7.0 RATING CONDITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in. Hg) and 25° C (77° F). These ratings also apply at ISO 3046/1, DIN 6271, and BS 5514 standard conditions of 100 kPa (29.61 in Hg), 27° C (81° F) and 60% relative humidity Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lb/U.S. gal). RATING LEVEL DEFINITIONS E – For use in pleasure craft with planing hulls, as well as for patrol, pilot and harbor master boats. D – For use in patrol, customs, police, and some fire boats. C – For use in yachts with displacement hulls, as well as ferries with trips less than one hour, fish boats with higher speed journey out and back (e.g., some lobster, crayfish, and tuna), and short trip coastal freighters. 3412C Marine Engine 825, 900, 1000 hp 2100 rpm SPECIFICATIONS TA Shown with Accessory Equipment V12, 4-Stroke-Cycle Diesel Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . .137 (5.4) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . . .152 (6.0) Displacement—L (cu in) . . . . . . . . . . . . . .27.0 (1649) Rotation (from flywheel end) . . .Counterclockwise Compression Ratio . . . . . . . . . . . . . . . . . . . . . . .14.1:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . . . . . . . . . .83 (22) Lube Oil System (refill) . . . . . . . . . . . . . . .72 (19.0) Oil Change Interval—L (gal) . .19 000 (5000)/fuel Engine Weight Net Dry (approx) — kg (lb) . . . . . . . . . . . . . . . . . . . .2313 (5100) Governor . . . . . . . . . . . . . . . . . . . . . .Hydramechanical PERFORMANCE DATA* Turbocharged-Aftercooled Rating Level Rated rpm Engine Power @ rpm** E D 2100 2100 746 kW (1000 bhp) 671 kW (900 bhp) 1014 mhp 913 mhp rpm kW g/kW-hr L/hr 2100 1800 1400 2100 1800 1400 2100 746 470 221 671 423 199 615 207 213 229 208 214 232 208 184.5 119.3 60.3 166.3 107.9 54.9 152.5 1800 387 215 99.3 1400 182 234 50.9 bhp lb/hp-hr gal/hr 1000 .340 48.7 519 .353 26.2 244 .385 13.4 630 .350 31.5 296 .376 15.9 900 .342 43.9 567 .352 28.5 267 .381 14.5 C 2100 615 kW (825 bhp) 837 mhp 825 .342 40.3 * Represents performance along a typical fixed pitch propeller curve. ** Power rated in accordance with NMMA procedure as crankshaft power. For units equipped with Caterpillar-supplied marine gears, reduce crankshaft power by 3% for propeller shaft power. Fuel use reflects SAE standards. Fuel use reflecting ISO standards is typically 2-3% less. Consult your Caterpillar representative for details. RATING LEVEL DEFINITIONS E – Planing hull vessels such as pleasure craft, harbor patrol, harbor master, and some . fishing and pilot boats. D – Planing hull vessels such as off-shore patrol boats, customs, police, and some fire and fishing boats. Also used for bow and stern thrusters. C – Planing hull vessels such as ferries, fishing boats moving at higher speeds out and back (i.e. lobster, crayfish, and tuna), off-shore service boats, and also displacement hull . yachts and short trip coastal freighters where engine load and speed are cyclical. 3412C MARINE ENGINE – 825, 900, 1000 hp DIMENSIONS L H mm 1808 L H in 71 mm 1352 W in 52 mm 1354 in 53 W STANDARD EQUIPMENT ACCESSORY EQUIPMENT Air intake single-stage dry type Cooling low profile expansion tank, jacket water and sea water pumps, outlet regulated thermostat lube oil cooler Exhaust fresh watercooled exhaust manifold and turbo Flywheel and flywheel housing SAE No. 1 Fuel system priming and transfer pumps, filter, flexible lines Governor hydramechanical Instruments and gauges four-gauge panel with oil pressure, coolant temperature, fuel pressure gauges Jacket water heaters Lubricating system oil pump, oil filters, dipstick Manual air shutoff Protection devices coolant temperature, oil pressure, coolant level Alternator with ammeter Alternator guard Damper guard Double sheave pulley Electric service meter Fuel primary filter Instrument panel – eight-gauge (includes tachometer) Power takeoffs auxiliary drive, hydraulic pump drives, air compressor and drives Starting electric RATING CONDITIONS Ratings are based on SAE J1228/ISO8665 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO3046/1, DIN6271, and BS5514 standard conditions of 100 kPa (29.61 in Hg), 27° C (81° F), and 60% relative humidity. Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18 390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details. Materials and specifications are subject to change without notice. LEHM6216 (3-96) Supersedes LEHM3319 The International System of Units (SI) is used in this publication. ©1996 Caterpillar Inc. Printed in U.S.A. All rights reserved. Marine Engine ® 3508 608-831 mhp/600-820 bhp 1200-1300 rpm SPECIFICATIONS Shown with Accessory Equipment In-Line 6, 4-Stroke-Cycle Diesel Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7) Stroke—in (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . 190 (7.5) Displacement—L (cu in) . . . . . . . . . . . . . . . . . . 34.5 (2,105) Rotation (from flywheel end) . . . . . . . . . . . . . . . . ccw or cw Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.0:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . . . . . . . 285.0 (75.3) Lube Oil System (refill) . . . . . . . . . . . . . . 223.0 (58.9) Oil Change Interval . . . . . . . . . . . . . . . . . . . . . . . 500 hrs Engine Weight, Net Dry (approx) — kg (lb)5,216 (11,500) PERFORMANCE DATA* Turbocharged-Aftercooled Rating Level Rated rpm Engine Power @ rpm C 1300 612 kW (820 bhp) 831 mhp B 1300 600 kW (805 bhp) 816 mhp A 1200 526 kW (705 bhp) 715 mhp A 1200 448 kW (600 bhp) 608 mhp rpm kW g/kW-hr L/hr 1300 612 217 158.5 1100 371 218 96.2 900 203 221 53.5 1300 600 218 155.6 1100 364 218 94.5 900 1200 199 526 221 216 52.5 135.4 1000 304 220 79.7 900 1200 222 448 221 217 58.3 115.6 1000 259 221 68.2 900 189 222 49.9 bhp lb/hp-hr gal/hr 820 .356 41.9 497 .358 25.4 272 .362 14.1 805 .358 41.1 487 .358 25.0 267 .362 13.9 408 .361 21.1 297 .362 15.4 347 .362 18.0 253 .364 13.2 705 .354 35.8 600 .356 30.5 * Represents performance along a typical fixed pitch propeller curve. RATING CONDITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25°C (77°F). These ratings also apply at ISO 3046/1, DIN 6271 and BS 5514 standard conditions of 100 kPa (29.61 in Hg), 27°C (81°F) and 60% relative humidity. Fuel consumption is based on fuel oil having an LHV of 42,780 kJ/kg (18,390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). RATING LEVEL DEFINITIONS C – For use in yachts with displacement hulls, as well as ferries with trips less than one hour, fish boats with higher speed journey out and back (e.g., some lobster, crayfish, and tuna), and short trip coastal freighters. B – For use in midwater trawlers, purse seiners, crew and supply boats, ferry boats with trips longer than one hour, and towboats in rivers where locks, sandbars, curves, or traffic dictate frequent slowing. A – For use with little load cycling in oceangoing displacement hulls such as freighters, tugboats, and bottom-drag trawlers, and deep river towboats. 3508 ® MARINE ENGINE — 608-831 mhp/600– 820 bhp MARINE GEARS* MARINE TRANSMISSIONS RATIOS WAF 540 2.96:1, 3.95:1 WAF 560 5.05:1, 5.95:1 WAF 640 3.04:1, 3.96:1 WAF 660 5.04:1, 5.95:1 WAF 740 3.04:1, 3.95:1 WAF 760 5.14:1, 5.75:1 WAF 890 7.00:1, 8.00:1, 9.00:1 WAF 1190 7.00:1, 8.00:1, 9.00:1 Shown with WAF 260 Transmission DRY WEIGHT kg (lb) 1000 (2200) 1250 (2750) 1250 (2750) 1600 (3520) 1550 (3410) 1900 (4180) 3100 (6810) 4100 (9010) *Transmission selection depends on input power, speed, ratio, and vessel application. Transmission data shown for dimensional reference only. DIMENSIONS B WAF 540 WAF 560 WAF 640 WAF 660 WAF 740 WAF 760 mm 310 410 340 430 380 490 D in 12.2 16.1 13.4 16.9 15.0 19.3 mm 1139.2 1139.2 1253.2 1253.2 1348.2 1348.2 L in 44.9 44.9 49.3 49.3 53.1 53.1 mm 3216.5 3216.5 3330.5 3330.5 3425.5 3425.5 H in 126.6 126.6 131.1 131.1 134.9 134.9 mm 1937.9 2132.9 1997.9 2167.9 2117.9 2267.9 W in 76.3 83.9 78.6 85.3 83.4 89.3 mm 1703 1703 1703 1703 1703 1703 in 67.1 67.1 67.1 67.1 67.1 67.1 STANDARD ENGINE EQUIPMENT ACCESSORY EQUIPMENT Air Intake – air cleaner Cooling – expansion tank, jacket water pump, auxiliary sea water pump, thermostats and housing, lubricating oil cooler Damper Guard Exhaust – air shielded-watercooled manifold, watercooled turbocharger Flywheel and SAE #0 Housing Fuel – filter, transfer pump Governor – Woodward 3161 Instruments and Gauges – 8 gauge right side instrument panel, tachometer Lubricating – oil pump, filter, filler and dipstick Mounting – lifting eyes, ledge-type rails Protection Devices – oil pressure and water temperature contactors, manual shutoff Bases and Foundations – sound isolation mounting group, rails Controls and Governors – engine mounted controls Cooling – heat exchanger, optional auxiliary sea and fresh water pumps, sea water lines, emergency jacket water connections, keel cooling connections Exhaust – flexible fitting, elbow, flange and fitting, muffler Flywheel and SAE #00 Housing Fuel – primary and duplex filters, priming pump, flexible lines Instruments and Gauges – left, right, or remote mounted 16-gauge premium instrument panel, pilot house panel Lubricating – duplex filter, emergency connections, sump pump, deep sump pan Power Takeoffs – front enclosed clutch, front power takeoff adapter, front accessory drive, auxiliary drive shaft and pulleys, front stub shaft, pulleys, air compressor Protection Devices – hydra-mechanical, electrical shutoffs; water level switch, alarm switches Starting – air or electric starting motors, alternators, batteries Materials and specifications are subject to change without notice. LEHM3139 Supersedes LEHM8193 © 1993 Caterpillar The International System of Units (SI) is used in this publication. Printed in U.S.A. ® Marine Engine 3508B 1014-1115 mhp/1000-1100 bhp 1600-1800 rpm SPECIFICATIONS Shown with Accessory Equipment V-8, 4-Stroke-Cycle Diesel Bore — mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7) Stroke — in (mm). . . . . . . . . . . . . . . . . . . . . . . . . 190 (7.5) Displacement — L (cu in) . . . . . . . . . . . . . . . 34.5 (2,105) Rotation (from flywheel end) . . . . . . . . . . . . . . ccw or cw Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . 14.0:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . . . . . . . . 285.0 (75.3) Lube Oil System (refill) . . . . . . . . . . . . . . . 150.9 (39.9) Oil Change Interval. . . . . . . . . . . . . . . . . . . . . . . 500 hrs Minimum Lube Oil Grade (required) . . . . . . . . . . . CF4 Engine Weight, Net Dry (approx) — kg (lb) . . 5,216 (11,500) PERFORMANCE DATA* Turbocharged-Separate Circuit Aftercooled Optimized for fuel economy Optimized for low emissions Rating Level C B A C B A Rated rpm 1800 1800 1800 1800 1800 1800 Engine Power 820 kW (1100 bhp) 783 kW (1050 bhp) 746 kW (1000 bhp) 820 kW (1100 bhp) 783 kW (1050 bhp) 746 kW (1000 bhp) @ rpm 1115 PS 1065 PS 1014 PS 1115 PS 1065 PS 1014 PS rpm kW g/kW-hr L/hr 1800 1635 1430 1800 820 615 410 783 205 205 209 205 200 150 102 194 1635 1430 1800 1635 1430 1800 1635 1430 1800 1635 1430 1800 1635 1430 587 392 746 560 373 820 615 410 783 587 392 746 560 373 205 209 203 205 209 208 208 213 208 208 212 206 207 212 144 98 181 137 93 201 153 104 194 146 99 183 138 94 bhp 1100 825 550 1050 788 525 1000 750 500 1100 825 550 1050 788 525 1000 750 500 lb/hp-hr 0.337 0.337 0.344 0.337 0.337 0.344 0.334 0.337 0.343 0.342 0.342 0.351 0.342 0.342 0.349 0.339 0.341 0.349 US gal/hr 52.9 39.7 27.0 50.5 37.9 25.8 47.7 36.1 24.5 53.7 40.3 27.6 51.3 38.5 26.2 48.4 36.5 24.9 NOx g/hp-hr** 9.24 9.27 9.20 6.01 6.11 6.12 Rating Level C B A C B A Rated rpm 1600 1600 1600 1600 1600 1600 Engine Power 820 kW (1100 bhp) 783 kW (1050 bhp) 746 kW (1000 bhp) 820 kW (1100 bhp) 783 kW (1050 bhp) 746 kW (1000 bhp) @ rpm 1115 PS 1065 PS 1014 PS 1115 PS 1065 PS 1014 PS rpm kW g/kW-hr L/hr 1600 1454 1270 1600 1454 1270 1600 1454 1270 1600 1454 1270 1600 1454 1270 1600 1454 1270 820 615 410 783 587 392 746 560 373 820 615 410 783 587 392 746 560 373 201 203 205 201 203 207 202 204 208 203 203 209 203 203 209 203 203 209 197 149 101 188 142 97 180 136 92 199 149 102 189 142 98 181 135 93 bhp 1100 825 550 1050 788 525 1000 750 500 1100 825 550 1050 788 525 1000 750 500 lb/hp-hr 0.330 0.334 0.349 0.330 0.334 0.340 0.332 0.335 0.342 0.334 0.334 0.344 0.334 0.334 0.344 0.334 0.335 0.344 US gal/hr 51.8 39.4 26.6 49.4 37.6 25.5 47.4 35.8 24.4 52.5 39.4 27.0 50.1 37.6 25.8 47.7 35.9 24.6 NOx g/hp-hr** 9.21 9.18 9.19 5.99 5.99 5.99 * Represents performance along a typical fixed pitch propeller curve. Fuel and emission rates based on 30°C (86°F) water supplied to the aftercooler. ** NOx per ISO8178 Part 4 Test Cycle E3. RATING LEVEL DEFINITIONS C – Planing hull vessels such as ferries, fishing boats moving at higher speeds out and back (i.e. lobster, crayfish, and tuna), off-shore service boats, and also displacement hull yachts and short trip coastal freighters where engine load and speed are cyclical. B – Displacement hull vessels such as mid-water trawlers, purse seiners, crew and supply boats, ferries, and towboats where locks, sandbars, and curves dictate frequent slowing, and engine load and speed are constant with some cycling. A – For heavy-duty service in ocean-going displacement hulls such as freighters, tugboats, bottom drag trawlers, and deep river towboats when the engine is operated at rated load and speed up to 100% of the time without interruption or load cycling. ® 3508B MARINE ENGINE — 1014 - 1115 mhp/1000 - 1100 bhp DIMENSIONS 1822 mm (71.7 in) 2355 mm (92.7 in) 1703 mm (67.0 in) STANDARD EQUIPMENT Air Inlet System Air cleaners, regular duty, installed Dual turbochargers, water-cooled bearing housings, 152 mm (6 in) OD straight connection Separate circuit aftercooler core, corrosion resistant coating (air side) Control System Dual Advanced Diesel Engine Management II modules with electronically controlled unit injectors Cooling System Auxiliary fresh water pump Auxiliary sea water pump, non-self priming (heat exchanger engines only) Expansion tank, installed Jacket water pump, gear driven, centrifugal Oil cooler Thermostats and housing, full open temperature 92° C (198° F), LH outlet Exhaust System Dry gas-tight manifolds with thermo-laminated heat shields Dual turbochargers with thermo-laminated heat shields Exhaust outlet, vertical, 203 mm (8 in) ID round flanged outlet Flywheels and Flywheel Housings Flywheel, SAE No. 0, 151 teeth Flywheel housing, SAE No. 0 Fuel System Electronically controlled unit injectors Fuel filter, RH Fuel transfer pump ACCESSORY EQUIPMENT Instrumentation Electronic instrument panel, RH with analog gauges for: oil and fuel pressure, oil and fuel filter differential, system DC voltage, exhaust and water temperature, fuel pressure, air inlet restriction digital display for: tachometer, hours, fuel consumption – total and instantaneous Lube System Crankcase breather, top mounted Standard sump oil pan Oil filler and dipstick Oil filter, cartridge type, RH Oil pump, gear type Mounting System Rails, engine length, ledge type, 203 x 203 mm (8 x 8 in) Power Take-Offs Accessory drive, front housing standard rotation: lower RH, lower LH; opposite rotation: upper and lower RH and upper and lower LH Front housing, two-sided Protection System ADEM II Electronic Monitoring System with customer programmable alarm, shutdown, and deration strategies Emergency stop pushbutton General Lifting eyes, front and rear Paint, Caterpillar yellow Vibration damper and guard Air compressor Air inlet adapters Air inlet shut-offs Air pressure regulator Air separator Air starting motor Alarm contactors Auxiliary drive shafts and pulleys Batteries and battery chargers Charging alternator, 24 volt 60 amp Coolant level sensors and gauge Crankcase explosion relief valves Customer communication module Deep sump oil pan for 1000-hour oil change Dual 24 volt electric starter motors Duplex fuel and oil filters Emergency water and oil connections Exhaust expander and flange, 203 to 254 mm (8 to 10 in) Flexible exhaust fitting, 203 mm dia x 305 mm long (8 in dia x 12 in long) Flexible fuel lines Front enclosed clutch Front hydraulic pump mounting Front stub shaft Fuel priming pump Horizontal exhaust outlet Jacket water heaters Keel cooling connections Mufflers Pilot house instrument panel Primary fuel filter Programmable relay control module Pyrometer and cylinder thermocouples Shell and tube-type heat exchanger Sump pump RATING CONDITIONS & DEFINITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25˚ C (77˚ F).These ratings also apply at ISO3046/1, DIN6271, and BS5514 standard conditions of 100 kPa (29.61 in Hg), 27˚ C (81˚ F) and 60% relative humidity. Ratings are valid for air cleaner inlet temperatures up to and including 50° C (122° F) and for sea water temperatures up to and including 42° C (108° F) at sea level. Fuel consumption has a tolerance of +5% and is based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/US gal). Fuel consumption shown with all oil, fuel, and water pumps, engine driven. For a “without pumps” condition, deduct approximately 0.5% for each pump not engine driven. Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details. Materials and specifications are subject to change without notice. LEHM5006 (5-95) Supersedes LEHM3138 © 1995 Caterpillar The International System of Units (SI) is used in this publication. Printed in U.S.A. ® Marine Engine 3512B 1521-1673 mhp/1500-1650 bhp 1600-1800 rpm SPECIFICATIONS Shown with Accessory Equipment V-12, 4-Stroke-Cycle Diesel Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7) Stroke—in (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . 190 (7.5) Displacement—L (cu in) . . . . . . . . . . . . . . . . . . 51.8 (3,158) Rotation (from flywheel end) . . . . . . . . . . . . . . . . ccw or cw Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0:1 Capacity for Liquids — L (U.S. gal) Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . 323 (85.3) Lube Oil System (refill) . . . . . . . . . . . . . . . . . . 613 (161.9) Oil Change Interval . . . . . . . . . . . . . . . . . . . . . . . . 1000 hrs Minimum Lube Oil Grade (required) . . . . . . . . . . . CF4 Engine Weight, Net Dry (approx) — kg (lb)..6,532 (14,400) PERFORMANCE DATA* Turbocharged-Separate Circuit Aftercooled Optimized for fuel economy Optimized for low emissions Rating Level C B A C B A Rated rpm 1800 1800 1800 1800 1800 1800 Engine Power 1230 kW (1650 bhp) 1174 kW (1575 bhp) 1119 kW (1500 bhp) 1230 kW (1650 bhp) 1174 kW (1575 bhp) 1119kW (1500 bhp) @ rpm 1673 PS 1598 PS 1521 PS 1673 PS 1598 PS 1521 PS rpm kW g/kW-hr L/hr 1800 1635 1430 1800 1635 1430 1800 1635 1430 1800 1635 1430 1800 1635 1430 1800 1635 1430 1230 923 615 1174 881 587 1119 839 559 1230 923 615 1174 881 587 1119 839 559 192 196 208 193 196 204 194 197 206 198 203 209 199 204 209 200 204 210 282 216 153 270 206 143 259 197 137 290 223 153 279 214 146 267 204 140 bhp 1650 1238 825 1575 1181 788 1500 1125 750 1650 1238 825 1575 1181 788 1500 1125 750 lb/hp-hr 0.316 0.322 0.337 0.317 0.323 0.335 0.319 0.324 0.339 0.326 0.333 0.343 0.327 0.335 0.344 0.329 0.336 0.346 US gal/hr 74.5 56.9 39.7 71.2 54.5 37.6 68.3 52.1 36.3 76.8 58.8 40.4 73.6 56.4 38.7 70.5 54.0 37.1 NOx g/hp-hr** 9.89 9.92 9.95 6.05 6.01 6.11 Rating Level C B A C B A Rated rpm 1600 1600 1600 1600 1600 1600 Engine Power 1230 kW (1650 bhp)1174 kW (1575 bhp) 1119 kW (1500 bhp) 1230 kW (1650 bhp) 1174 kW (1575 bhp) 1119 kW (1500 bhp) @ rpm 1673 PS 1598 PS 1521 PS 1673 PS 1598 PS 1521 PS rpm kW g/kW-hr L/hr 1600 1230 189 277 1454 923 192 211 1270 1600 1454 1270 1600 1454 615 1174 881 587 1119 839 202 190 193 203 191 194 148 266 203 142 255 194 1270 1600 1454 1270 1600 1454 1270 1600 1454 1270 559 1230 923 615 1174 881 587 1119 839 559 203 195 199 205 196 201 206 197 201 207 135 286 219 150 274 211 144 263 201 138 bhp 1650 1238 825 1575 1181 788 1500 1125 750 1650 1238 825 1575 1181 788 1500 1125 750 lb/hp-hr 0.311 0.316 0.332 0.312 0.317 0.333 0.314 0.319 0.334 0.321 0.328 0.338 0.322 0.330 0.339 0.324 0.331 0.341 US gal/hr 73.3 55.8 39.2 70.2 53.6 37.5 67.3 51.3 35.8 75.7 58.0 39.8 72.4 55.6 38.1 69.4 53.2 36.5 NOx g/hp-hr** 9.73 9.87 9.81 6.02 6.05 6.05 * Represents performance along a typical fixed pitch propeller curve. Fuel and emission rates based on 30°C (86°F) water supplied to the aftercooler. ** NOx per ISO8178 Part 4 Test Cycle E3. RATING LEVEL DEFINITIONS C – Planing hull vessels such as ferries, fishing boats moving at higher speeds out and back (i.e. lobster, crayfish, and tuna), off-shore service boats, and also displacement hull yachts and short trip coastal freighters where engine load and speed are cyclical. B – Displacement hull vessels such as mid-water trawlers, purse seiners, crew and supply boats, ferries, and towboats where locks, sandbars, and curves dictate frequent slowing, and engine load and speed are constant with some cycling. A – For heavy-duty service in ocean-going displacement hulls such as freighters, tugboats, bottom drag trawlers, and deep river towboats when the engine is operated at rated load and speed up to 100% of the time without interruption or load cycling. ® 3512B MARINE ENGINE — 1521-1673 mhp/1500-1650 bhp DIMENSIONS 2105 mm (82.9 in) 350 mm (13.8 in) 3149 mm (124 in) 2144 mm (84.4 in) STANDARD EQUIPMENT Air Inlet System Air cleaners, regular duty, installed Dual turbochargers, water-cooled bearing housings, 152 mm (6 in) OD straight connection Separate circuit aftercooler core, corrosion resistant coating (air side) Control System Dual Advanced Diesel Engine Management II modules with electronically controlled unit injectors Cooling System Auxiliary fresh water pump Auxiliary sea water pump, non-self priming (heat exchanger engines only) Expansion tank, installed Jacket water pump, gear driven, centrifugal Oil cooler Thermostats and housing, full open temperature 92° C (198° F), LH outlet Exhaust System Dry gas-tight manifolds with thermo-laminated heat shields Dual turbochargers with thermo-laminated heat shields Exhaust outlet, vertical, 292 mm (11.5 in) ID round flanged outlet Flywheels and Flywheel Housings Flywheel, SAE No. 00, 183 teeth Flywheel housing, SAE No. 00 Fuel System Electronically controlled unit injectors Fuel filter, RH Fuel transfer pump ACCESSORY EQUIPMENT Instrumentation Electronic instrument panel, RH with analog gauges for: oil and fuel pressure, oil and fuel filter differential, system DC voltage, exhaust and water temperature, fuel pressure, air inlet restriction digital display for: tachometer, hours, fuel consumption – total and instantaneous Lube System Crankcase breather, top mounted Deep sump oil pan Oil filler and dipstick Oil filter, cartridge type, RH Oil pump, gear type Mounting System Rails, engine length, ledge type, 203 x 203 mm (8 in x 8 in) Power Take-Offs Accessory drive, front housing, standard rotation: lower RH, lower LH; opposite rotation: upper and lower RH and upper and lower LH Front housing, two-sided Protection System ADEM II Electronic Monitoring System with customer programmable alarm, shutdown and deration strategies Emergency stop pushbutton General Lifting eyes, front and rear Paint, Caterpillar yellow Vibration damper and guard Air compressor Air inlet adapters Air inlet shut-offs Air pressure regulator Air separator Air starting motor Alarm contactors Batteries and battery chargers Charging alternator, 24 volt 60 amp Coolant level sensors and gauge Crankcase explosion relief valves Customer communication module Dual 24 volt electric starter motors Duplex fuel and oil filters Emergency oil and water connections Exhaust expander and flange, 292 to 356 mm (11.5 to 14 in) Flexible exhaust fitting, 292 mm (11.5 in) dia x 305mm (12 in) long Flexible fuel lines Front hydraulic pump mounting Front stub shaft Fuel priming pump Horizontal exhaust outlet Jacket water heaters Keel cooling connections Mufflers Pilot house instrument panel Primary fuel filter Programmable relay control module Pyrometer and cylinder thermocouples Shell and tube-type heat exchanger Sump pump 24-volt electric prelube pump RATING CONDITIONS & DEFINITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25˚ C (77˚ F).These ratings also apply at ISO3046/1, DIN6271, and BS5514 standard conditions of 100 kPa (29.61 in Hg), 27˚ C (81˚ F) and 60% relative humidity. Ratings are valid for air cleaner inlet temperatures up to and including 50° C (122° F) and for sea water temperatures up to and including 42° C (108° F) at sea level. Fuel consumption has a tolerance of +5% and is based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/US gal). Fuel consumption shown with all oil, fuel, and water pumps, engine driven. For a “without pumps” condition, deduct approximately 0.5% for each pump not engine driven. Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details. Materials and specifications are subject to change without notice. LEHM5007 (5-95) Supersedes LEHM3140 © 1995 Caterpillar The International System of Units (SI) is used in this publication. Printed in U.S.A. ® 3516 Marine Main Propulsion For High Performance Vessels CAT® 3516 High Performance Propulsion Engine 2237 kW @ 1925 rpm 3042 PS @ 1925 rpm 3000 bhp @ 1925 rpm ® 3516 MARINE PROPULSION FOR HIGH PERFORMANCE VESSELS SPECIFICATIONS V16, 4-Stroke-Cycle Diesel Bore—(mm) in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7) Stroke—(mm) in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 (7.5) Displacement—(L) cu in . . . . . . . . . . . . . . . . . . . . . . 69 (4,210) Rotation (from flywheel end) . . . . . . . Counterclockwise or clockwise Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5:1 Capacity for Liquids —(L) U.S. gal Cooling System (engine only) . . . . . . . . . . . . . . 208.0 (55) Lube Oil System (refill) . . . . . . . . . . . . . . . . . . . . 189.3 (50) Oil Change Interval . . . . . . . . . . . . . . . . . . . . . . . . . . 200 hrs Engine Weight, Net Dry (approx) — (kg) lb . . . . . . . . . . . . . . . 7,840 (17,250) PERFORMANCE DATA Turbocharged-Aftercooled Rating Level EHP DHP Rated rpm Engine Power @ rpm 1925 2237 kW (3000 bhp) 3042 PS 1880 2088 kW (2800 bhp) 2839 PS rpm kW g/kW-hr L/hr 1925 2237 206 551 1880 2088 202 503 bhp lb/hp-hr gal/hr 3000 0.338 145 2800 2600 0.333 0.329 133 122 1835 1939 200 463 1785 1790 198 422 1735 1638 198 387 2400 2200 0.326 0.326 112 102 1500 1058 205 259 1300 689 218 179 1100 417 226 112 1419 924 0.337 0.358 68 47 560 0.371 30 RATING CONDITIONS Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg ) and 25°C (77°F). These ratings also apply at ISO 3046/1, DIN 6271 and BS 5514 standard conditions of 100 kPa (29.61 in Hg), 27°C (81°F) and 60% relative humidity. Ratings are valid for air cleaner inlet temperatures up to and including 50°C (122°F) and for sea water temperatures up to and including 42°C (108°F) at sea level. Fuel consumption has a tolerance of +5% and is based on fuel oil of 35° API [16°C (60°F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29°C (85°F) and weighing 838.9 g/liter (7.001 lbs/US gal). Fuel consumption shown with all oil, fuel, and water pumps, engine driven. For a “without pumps” condition, deduct approximately 0.5% for each pump not engine driven. ® 3516 MARINE PROPULSION FOR HIGH PERFORMANCE VESSELS TECHNICAL DEFINITION Standard Engine Ratings Rating EHP Fast patrol craft, and fast yachts with low load factors (1/2 hour out of 6 hours) DHP Patrol craft, fast passenger vessels, and cruising yachts with low load factors (2 hours out of 12 hours) Maximum continuous 1835 rpm kW PS 1939 2636 1939 2636 2 hours out of 12 1/2 hour out of 6 1880 rpm kW PS 2088 2839 1925 rpm kW PS 2237 3042 2088 2839 The performance-related components and settings for these engines have been selected such that the above ratings are valid for air cleaner inlet temperatures up to and including 50°C (122°F) and for sea water temperatures up to and including 42°C (108°F) at sea level. Optional Engine Ratings at Alternate Ambient Conditions Higher ratings – without reliability or durability loss – are available for sea level operation in cool climates. Changes in performance components and settings are required. The column heading air temperature limits are not to be exceeded. EHP Rating kW PS bhp rpm up to 25°C (77°F) 2335 kW 3175 PS 3131 bhp 1925 rpm up to 30°C (86°F) 2298 kW 3125 PS 3082 bhp 1925 rpm up to 35°C (95°F) 2259 kW 3072 PS 3030 bhp 1925 rpm 36°C (97°F) – 50°C (122°F) 2237 kW 3042 PS 3000 bhp 1925 rpm No deration required for sea water temperatures up to 42°C DHP Rating kW PS bhp rpm up to 25°C (77°F) 2205 kW 2998 PS 2957 bhp 1915 rpm up to 30°C (86°F) 2170 kW 2950 PS 2910 bhp 1905 rpm up to 35°C (95°F) 2134 kW 2901 PS 2862 bhp 1895 rpm No deration required for sea water temperatures up to 42°C 36°C (97°F) – 50°C (122°F) 2088 KW 2839 PS 2800 bhp 1880 rpm ® 3516 MARINE PROPULSION FOR HIGH PERFORMANCE VESSELS 1865.2 3643.8 466.1 2622.4 1020 Right Side View Rear View 3516 High Performance Propulsion Engine shown with optional rear facing exhaust outlet. Dimensions shown in millimeters. 2400 3200 2200 2800 1800 2400 2000 145.1 134.8 Engine Power (kW) Engine Power (bhp) 2000 124.4 114 1600 103.7 93.3 1200 82.9 72.6 62.2 800 51.8 41.5 510.1 1400 470.8 431.6 1200 1000 800 392.4 353.2 313.9 274.7 235.4 600 196.2 400 117.7 157 31 400 549 1600 20.7 200 500 700 900 1100 1300 1500 1700 1900 500 78.5 700 900 1100 1300 1500 1700 1900 Engine Speed (rpm) Engine Speed (rpm) Graduations on lines of constant fuel rate are in U.S. gal/hr Graduations on lines of constant fuel rate are in liters/hr Continuous Operation (limited duration) Power Reserve for Acceleration ® 3516 MARINE PROPULSION FOR HIGH PERFORMANCE VESSELS TECHNICAL DATA Engine Model General specifications 3516 High Performance Engine 4-stroke diesel, liquid cooled, turbocharged, aftercooled, direct injection, wet-type cylinder liners, internal piston cooling cast iron alloy crankcase Number of cylinders Bore x stroke 16 170 mm x 190 mm (6.7 in x 7.0 in) Displacement, per cylinder 4.3 liters (263 in3) Displacement, total 69 liters (4,210 in3) Valves per cylinder 4 identical valves (2 inlet, 2 exhaust) Direction of rotation Counterclockwise (standard) or Clockwise Compression ratio 13.5 to 1 Cold start unassisted with jacket water heating Oil Consumption 0 °C (32 °F) -30 °C (-22 °F) 0.55 g/kW-hr (0.0009 lb/bhp-hr) Oil capacity w/standard sump w/deep sump 189.31 liters (50 U.S. gallons) 416.4 liters (110 U.S. gallons) Coolant capacity 384 liters (101.4 U.S gallons) Raw water flow requirement, approximate* 1136 liters/min (300 U.S. gal/min) Max. permissible air depression (restriction) at turbocharger inlet* 20 mbar (8 inches of water) Max. permissible exhaust backpressure at turbocharger outlet* 50 mbar (20 inches of water) Inclinations relative to waterline with standard sump, oil at add mark Tilt angle Trim, permanent Flywheel end down Flywheel end up 24 degrees 30 degrees List, permanent Right side down Left side down 24 degrees 30 degrees 2237 kW @ 1925 rpm 2088 kW @ 1880 rpm 12.19 m/sec (40 ft/sec) 11.9 m/sec (39 ft/sec) 20.21 bar (293 psi) 19.31 bar (280 psi) 206 g/kW-hr (0.338 lb/bhp-hr) 202 g/kW-hr (0.333 lb/bhp -hr) Radiation and convective heat* 146 kW (8,303 BTU/min) 144 kW (8,189 BTU/min) Coolant heat dissapation* 803 kW (45,667 BTU/min) 746 kW (42,425 BTU/min) Combustion air flow* 3.3 m /sec (116.8 ft3/sec) 3.14 m3/sec (110 ft3/sec) Exhaust flow* 8.5 m3/sec (299.5 ft3/sec) 7.7 m3/sec (273 ft3/sec) 491 °C (915 °F) 468 °C (874 °F) Mean piston speed at engine revolutions per minute Mean effective pressure* (BMEP) @ Power B.S.F.C.* (Tolerance: + 5%) Exhaust temperature after turbo* * At rated power and speed 3 ® 3516 MARINE PROPULSION FOR HIGH PERFORMANCE VESSELS STANDARD EQUIPMENT Air inlet system Aftercooler core, copper-nickel tubes, copper fins, for sea water/air environment Air cleaners, light duty, not installed Turbocharger, water-cooled bearing housings, 152 mm (6 in) OD straight connection (on PA-4016) Control system Governor, 3161, air-fuel ratio control, pneumatic speed control, RH Governor control, remote and positive locking Cooling system Oil cooler Air separator (deaerator), shipped loose Thermostats and housing, full open temperature 92°C (198°F) LH outlet Jacket water pump, gear driven, centrifugal Auxiliary sea water pump, self-priming Coolant shunt tank, not installed Exhaust system Exhaust manifold & turbocharger dry gas tight manifold with laminated thermal shields watercooled bearing housing on turbos Exhaust outlet, vertical, 292 mm (11.5 in) ID round flanged outlet Flywheels and flywheel housings Flywheel, SAE no. 00, 183 teeth Flywheel housing, SAE no. 00 Fuel system Fuel filter, dual spin-on, with service indicators, RH Fuel transfer pump Fuel priming pump, manual, RH Instrumentation Instrument panel, RH Engine oil pressure gauge Engine water temperature gauge Fuel pressure gauge Service meter Tachometer Lube system Crankcase breather, top mounted Oil filter, four spin-on, front mounted Oil filler, RH Oil level gauge, RH Rear sump oil pan, aluminum Oil pump, gear type Oil pump, gear type, scavenge Mounting system Front trunnion Rear pads on sides of flywheel housing Power take-offs Accessory drive, front housing standard rotation: upper RH, lower LH, both sides Front housing, two-sided Protecton system Alarm contactors Oil pressure and water temperature (not Marine Society approved) Manual shutoff, RH Crankcase pressure shutoff General Vibration damper and guard Paint, Caterpillar yellow Lifting eyes, front and rear ADDITIONAL AND ALTERNATIVE EQUIPMENT Water level switch gauge Charging alternator, 24 Volt 60 amp, RH mounted Shell and tube-type heat exchanger Coolant shunt tank removal Horizontal exhaust outlet, 292 mm diameter Flexible exhaust fitting, 292 mm dia x 305 mm long Exhaust expander and flange, 305 to 406 mm Flexible fuel lines Duplex fuel and oil filters 16-hole premium instrument panel Pyrometer and thermocouples, individual cylinder exh. temps. Deep sump oil pan for 400-hour oil change Emergency oil connections, requires PA-4140 oil pan Sump pump Air prelube pump, requires PA-4140 oil pan 24 Volt electric prelube pump, requires PA-4140 oil pan Manual prelube Lube oil, standard oil pan, shipped with engine Lube oil, deep sump oil pan, shipped with engine Mounting feet, for rigid mounting on parallel engine beds Sound isolation mounts, for commercial service Sound isolation mounts, for military/passenger service Shutoff conditions warning contactors, OP and WT, unwired Solenoid shutoff, ETS Alarm conditions warning contactors, OP and WT, unwired Alarm condition warning contactor, air inlet restriction Crankcase explosion relief valves Air starting motor Air pressure regulator Manual air start control, LH Dual 24 Volt electric starter motors Remove standard wiring from engine + Extra weight compared to standard equipment - Reduced weight compared to standard equipment Materials and specifications are subject to change without notice. LEHM3451 (10-93) Supersedes LEHM0749 © 1993 Caterpillar Reference Part No. 7N-4885 PA-4596 3N8893 PA-4404 PA-4371 5N-9527 4P-3363 5N-2438 PA-4579 PA-4009 PL-4092 PA-4140 9Y-4888 PA-4049 PA-4304 PA-4191 PA-4047 PA-5316 PA-5315 4P-3469 2W-3037 PA-4141 PA-0280 7W-3555 PA-0283 8N-8542 8N-8510 PL-3245 8N-8483 4P-5247 PA-1278 7W-5028 Weight Kg (lb) +0.9 (2) +34.0 (75) +149.7 (330) -21.8(48) 0 (0) +13.6 (30) +22.7 (50) +0.5 (1.1) +90.7 (200) +21.3 (47) +4.5 (9.9) +112.5 (248) +9.1 (20) +4.5 (9.9) +45.4 (100) +40.8 (90) +2.3 (5) +193 (424) +327 (720) +149.7 (330) +40.8 (90) +366 (805) +1.8 (4) +2.3 (5) +1.8 (4) +0.5 (1.1) +4.5 (9.9) +68 (150) +9.0 (19.8) +2.3 (5) +79.4 (175) -2.3 (5) The International System of Units (SI) is used in this publication. Printed in U.S.A. 3600 Marine Engine 1490-5420 kW 2000-7270 bhp CATERPILLAR® ENGINE SPECIFICATIONS Shown with Accessory Equipment Bore— mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 (11.0) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 (11.8) Displacement—L (cu in) . . . . . . . . . . . . . . . . . . 18.5 (1127) Rotation . . . . . . . . . . . . . Counterclockwise or clockwise Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13:1 Aspiration . . . . . . . . . . . . . . . . . . Turbocharged-Aftercooled Low Idle Speed — rpm . . . . . . . . . . . . . . . . . . . . . . . . 300-400 Rated Speed — rpm . . . . . . . . . . . . . . . . . . . . . . . . . . 750-1000 Avg. Piston Speed — m/s (ft/s) . . . . . 7.5-10.0 (24.6-32.8) bmep — bar (psi) Maximum Continuous . . . . . . . . . . . . 22.0-23.7 (319-343) Continuous Service . . . . . . . . . . . . . . . 20.0-21.5 (290-312) bsfc (with pumps) — g/kW-h (lb/hp-h) Maximum Continuous . . . . . . . . . . . . 188-197 (.309-.323) Continuous Service . . . . . . . . . . . . . . . 187-196 (.307-.321) PERFORMANCE DATA* 3606 In-Line Rated rpm Maximum Continuous Continuous Service kW 2030 1850 1000 mhp 2760 2520 kW 2710 2460 1000 mhp 3680 3340 kW 4060 3700 1000 mhp 5520 5030 kW 5420 4920 1000 mhp 7370 6690 3608 In-Line Rated rpm Maximum Continuous Continuous Service 3612 VEE Rated rpm Maximum Continuous Continuous Service 3616 VEE Rated rpm Maximum Continuous Continuous Service kW 1900 1730 900 mhp 2580 2350 bhp 3630 3300 kW 2530 2300 900 mhp 3440 3125 bhp 3390 3080 kW 2290 2080 800 mhp bhp 3110 3070 2830 2790 bhp 5440 4960 kW 3800 3460 900 mhp 5170 4700 bhp 5100 4640 kW 3440 3120 800 mhp bhp 4675 4610 4240 4180 kW 3280 2980 kW 5060 4600 900 mhp 6880 6250 kW 5480 4160 800 mhp bhp 6225 6140 5660 5580 750** kW mhp bhp 4360 5930 5850 3960 5380 5310 bhp 2720 2480 bhp 7270 6600 bhp 2550 2320 bhp 6790 6170 kW 1720 1560 800 mhp bhp 2340 2310 2120 2090 750** kW mhp bhp 1640 2230 2200 1490 2025 2000 750** kW mhp bhp 2180 2960 2920 1980 2690 2660 750** mhp bhp 4460 4400 4050 4000 RATING CONDITIONS Ratings are based on SAE J1228/ISO8665 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO3046/1, DIN6271, and BS5514 conditions of 100 kPa (29.61 in Hg), 27° C (81° F) and 60% relative humidity. Fuel rates are based on fuel oil of 35° API [16° C (60° F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Ratings also must meet classification society maximum temperature requirements of 45° C (113° F) ambient temperature and 32° C (90° F) sea water temperature. Power rated in accordance with NMMA procedure as crankshaft power. For units equipped with Caterpillarsupplied marine gears, reduce crankshaft power by 3% for propeller shaft power. * Additional ratings available. Contact your Caterpillar dealer ** Controllable pitch propeller applications only. 3600 MARINE ENGINE — 1490-5420 kW DIMENSIONS 3606 In-Line mm in A 3261 B 265 C 2050 D 841 E 1120 F1 405 F2 308 F3 450 G 2035 H 1785 I 727 J 360 K 3988 L 1748 kg W 15 680 128.39 10.43 80.71 33.11 44.09 15.95 12.13 17.72 80.12 70.28 28.62 14.17 157.01 68.82 lb 34,500 L 1748 kg W 19 000 160.67 10.43 112.99 33.11 44.09 15.95 12.13 17.72 80.12 70.28 28.62 14.17 189.29 68.82 lb 41,800 L 1714 kg W 25 140 143.98 11.81 90.55 38.43 44.09 15.95 12.13 17.72 72.84 88.78 35.63 14.17 179.61 67.48 lb 55,300 L 1714 kg W 28,950 180.2 11.81 126.77 38.43 44.09 15.95 12.13 17.72 72.84 88.78 35.63 14.17 215.83 67.48 lb 63,700 3608 In-Line mm in A 4081 B 265 C 2870 D 841 E 1120 F1 405 F2 308 F3 450 G 2035 H 1785 I 727 J 360 K 4808 3612 Vee mm in A 3657 B 300 C 2300 D 976 E 1120 F1 405 F2 308 F3 450 G 1850 H 2255 I 905 J 360 K 4562 3616 Vee mm in A 4577 C F1, F2, F3 G J W B 300 C 3220 D 976 E 1120 F1 405 F2 308 F3 450 G 1850 H 2255 I 905 J 360 K 5482 centerline distance between mounting feet optional mounting dimensions removal distance for piston distance from flywheel mounting face to cylinder block rear face approximate dry weight of engine with attachments such as filters, oil cooler, flywheel, pumps, etc. MARINE CERTIFICATION FUEL CAPABILITY Ratings are marine classification society approved by ABS, BV, CCS, DnV, GL, KR, LRS, NKK, RINA, and RS. These societies have also granted 3600 factory line production approval which eliminates requirement for society surveyor witness test. The 3600 family of engines is developed for operation on fuel with viscosity and contaminates up to CIMAC Class K55 (700 cSt @ 50° C). The power ratings listed apply to distillate fuels, including most grades of marine diesel oil. Heavy fuel ratings are 9% less than distillate fuel and require factory approval. Materials and specifications are subject to change without notice. LEHM5117 (9-95) Supersedes LEHM4261 The International System of Units (SI) is used in this publication. © 1995 Caterpillar Inc. Printed in U.S.A. Marine 3612/3616 4250 kW Propulsion 5650 kW 1000 rpm Engine Main Propulsion Engines for Fast Vessels SPECIFICATIONS V-12/V-16, 4-Stroke-Cycle Diesel Bore— mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . 280 (11.0) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . 300 (11.8) Displacement per cylinder—L (cu in) . . . 18.5 (1127) Rotation (from flywheel end) . . . . . . . . . . . cw or ccw Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . 13.0:1 Aspiration . . . . . . Turbocharged–Charge Air Cooled Rated Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 rpm Average Piston Speed: m/s (ft/s) . . . . . . . . 10.0 (32.8) PERFORMANCE DATA 3612 @ 1000 rpm 3616 @ 1000 rpm Cont Engine kW SFOC* BMEP Prop/Jet RPM CONT INT g/kW-hr Bar Demand __________________________________________________ 400 440 665 259 6.0 272 500 831 1054 221 9.0 531 600 1219 1385 215 11.0 918 700 1603 1800 209 12.4 1458 800 2392 2610 205 16.2 2176 900 3410 3717 204 20.5 3098 1000 4250 4250 203 23.0 4250 Cont Engine kW SFOC* BMEP Prop/Jet RPM CONT INT g/kW-hr Bar Demand __________________________________________________ 400 544 788 258 5.5 362 500 814 1160 231 6.6 706 600 1345 1496 229 9.1 1220 700 2040 2310 215 11.8 1938 800 3336 3480 202 16.9 2893 900 4748 5085 199 21.4 4119 1000 5650 5650 204 23.0 5650 * along prop demand curve * along prop demand curve 6000 6000 5000 5000 4000 4000 3000 3000 2000 2000 1000 0 1000 INT CONT Prop 400 600 800 1000 0 INT CONT Prop 400 600 800 1000 3612/3616 MARINE PROPULSION ENGINE STANDARD EQUIPMENT Air Intake and Exhaust Systems High flow turbocharger, water cooled, with silencer; charge air cooler in Vee; dry manifold with soft shielding, cylinder pressure gauge valves Basic Engine Arrangement Vee engine with one-piece grey iron cylinder block; individual cylinder heads, 4-valve (Nimonic 80A) intake/exhaust, unit injector with fuel injection 1620 bar (23,500 psi). Right or left hand service Cooling System Single circuit system, 90° C to block/head/turbo, 38° C to charge air cooler, and 85° C regulated oil temperature to bearings. With plate type heat exchanger for 32° C seawater, engine mounted freshwater and seawater pumps. Engine Instrument Panel Temperature gauges for cooling water, lube oil, inlet manifold, exhaust stack; pressure gauges for lube oil, fuel oil, inlet manifold air, fuel/lube oil differential, inlet air restriction; shipped loose w/8 m temperature lines; pressure lines and wiring not included Fuel System For MDO fuel. Includes direct injection system with individual unit injectors, duplex filter, gear-driven transfer pump, flexible connections Lube Oil System Wet sump, with constant 85° C filtered oil at 4.3 bar. Includes gear driven pump, engine mounted tube/bundle cooler, duplex oil filter, centrifugal filters, rear drain, electric pre-lube pump Monitoring, Alarm, and Safety Control System Alarms/shutdowns provided as required by marine society, for use with shipyard supply central alarm system. Includes temperature sensors wired to engine junction box, pressure sensors (w/o lines) mounted on panel for bulkhead installation; cylinder pressure relief and crankcase explosion relief valves, and oil mist detector. For unmanned engine room. Speed Control Woodward 721 digital, programmable electronic governor, PGA-EG pneumatic/electronic actuator with ballhead backup (or) Heinzman electronic governor type E30 with electronic control panel, speed setting potentiometer, electronic actuator, fuel rack position indicator, 24VDC power supply Starting Systems Indirect air starting motor. Control panel with start/pre-lube switch, stop button, e-stop button, start blocked indicator lamp, pre-lube pressure lamp, tachometer, hour meter, start air pressure gauge. Starting control panel shipped loose for bulkhead installation. Weight Reduction Package Aluminum oil pan, engine block covers, mounting feet; low weight steel flywheel, removal of lifting eyes Other Equipment Turning device; torsional coupling, torsional vibration damper and guard; engine lifting eyes; anti-vibration mounting feet/isolators; parts books and maintenance manuals; classification society certificate; shrink wrap and storage protection; Caterpillar yellow paint Engine Weights 3612 Kilograms Pounds Engines with all engine mounted equipment as described above 3616 Kilograms Pounds 24 700 54 500 29 900 65 900 Shipped loose/bulkhead mounted equipment Torsional coupling Plate type heat exchanger Instrument, start/stop, governor and alarm panels Water Temperature regulator 420 300 140 85 925 660 305 185 480 375 140 85 1060 825 305 185 Fluids Lube oil (3612: 910 liters/3616: 1060 liters) Jacket water Heat exchanger, fresh and seawater 820 800 80 1810 1765 175 955 1060 130 2105 2335 285 3612/3616 MARINE PROPULSION ENGINE TECHNICAL DATA 3612 3616 4250 (5700) at 1000 rpm 165 (2393) 23 (334) 5650 (7575) at 1000 rpm 165 (2393) 23 (334) 1-12-9-4-5-8-11-2-3-10-7-6 1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8 1-6-7-10-3-2-11-8-5-4-9-12 1-8-7-14-13-12-11-16-15-10-9-4-3-6-5-2 Combustion Air System Flow of air at 100% load CMM (CFM) Air temperature at air cleaner (max) C (F) Intake manifold pressure at 100% load Bar (psi) 417 (14 730) 45 (112) 2.77 (40) 545 (19 250) 45 (112) 2.77 (40) Exhaust Gas System Gas flow at 100% load CMM (CFM) Turbo inlet temp at 100% load C (F) Stack temp at 100% load C (F) Exhaust temp alarm C (F) System back pressure, max mm H20 (in H20) 975 (34 430) 610 (1129) 440 (823) 650 (1201) 254 (10) 1254 (44 308) 598 (1108) 428 (802) 650 (1201) 254 (10) Heat Balance at 100% Load (45° C/32° C) Total heat rejected to raw water kW (Btu/min) Exhaust gas kW (Btu/min) Radiation kW (Btu/min) 2559 (145 528) 3981 (226 396) 216 (12 284) 3334 (189 601) 5083 (289 065) 279 (15 866) Fuel System Pump suction restriction, max Bar (psi) Return line back pressure, max Bar (psi) Flow rate, supply LPM (GPM) Flow rate, return LPM (GPM) -0.39 (-5.7) 3.5 (51) 78.5 (20.7) 57.0 (15.1) -0.39 (-5.7) 3.5 (51) 78.5 (20.7) 53.6 (14.2) Lubricating Oil System Manifold pressure, min Bar (psi) Manifold press alarm (650-1000 rpm) Bar (psi) Manifold press alarm (0-650 rpm) Bar (psi) Manifold temp alarm C (F) Manifold temp, nominal C (F) Prelube pump capacity, (int) LPM (GPM) Sump capacity L (G) BSOC at 100% load (nominal)g/kW-hr (lb/hp-hr) 3.8 (55) 3.2 (46) 1.2 (17) 92 (198) 85 (185) 63 (17) 910 (240) 0.6 (0.001) 3.8 (55) 3.2 (46) 1.2 (17) 92 (198) 85 (185) 63 (17) 1060 (280) 0.6 (0.001) Cooling System–Block Cooling Inlet temp, nominal C (F) Inlet temp, max C (F) Inlet temp, min C (F) Pump rise at 90° C (194° F) Bar (psi) Pump capacity (coolant flow) LPM (GPM) Outlet temp alarm C (F) 90 (194) 95 (203) 83 (181) 2.9 (42.1) 2920 (771) 100 (212) 90 (194) 95 (203) 83 (181) 2.9 (42.1) 2920 (771) 100 (212) Cooling Water System–AC/OC Cooling Inlet temp, nominal/maximum C(F) Pump capacity (coolant flow) LPM (GPM) 32/38 (90/100) 1730 (457) 32/38 (90/100) 1730 (457) 12.25 (175) 6.9 (100) 15.75 (225) 12.25 (175) 6.9 (100) 15.75 (225) General Data Engine output Firing pressure, maximum BMEP Firing order Starting Air System Air pressure, nominal Air pressure, min Air pressure, max kW (bhp) Bar (psi) Bar (psi) CCW CW Bar (psi) Bar (psi) Bar (psi) MARINE PROPULSION ENGINE Rear Face of Crankshaft Adapter 2195 2093 Flywheel Mounting Face 01 976 37 03 854 385 02 01 385 01 A 03 645 850 02 3612/3616 Right Side View Rear View L 3612 4562 3616 5482 W H A 1704 3171 3917 1704 3171 4837 RATING CONDITIONS AND DEFINITIONS For high speed commercial application. Approximate load profile: 85% of operating hours at rated power, 15% of hours at <50% rated power. TBO approximately 20-25,000 hours. INT: Power available for use during acceleration and other transient conditions. CONT: Power available for continuous service. Propeller demand curves are shown through 100% power. The propulsion system design should consider heavy ship condition, sea state, hull fouling, and propulsion system power losses for proper match between engine and prop/jet. Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO3046/1, ISO8665, DIN6271, and BS5514 standard reference conditions. Ratings also meet classification society maximum temperature requirements of 45° C (113° F) temperature to turbo and 32° C (90° F) sea water temperature without derate. Fuel Consumption is based on ISO3046/1 with +5% tolerance at rated power for fuel having an LHV of 42,780 kJ/kg (18,390 Btu/lb) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Includes engine-mounted fresh water and lube oil pumps. SFOC without pumps 2% less. LEHM6711 12/17/96 1:47 PM Page 1 Marine Propulsion Engine 3618 7200 kW 1050 rpm Main Propulsion Engines for Fast Vessels SPECIFICATIONS V-18, 4-Stroke-Cycle Diesel Bore— mm (in) . . . . . . . . . . . . 280 (11.0) Stroke—mm (in) . . . . . . . . . . . 300 (11.8) Displacement per cylinder—L (cu in) 18.5 (1127) Rotation (from flywheel end) . . . . cw or ccw Compression Ratio . . . . . . . . . . . . 12.5:1 Aspiration . . Turbocharged–Charge Air Cooled Rated Speed . . . . . . . . . . . . . 1050 rpm Average Piston Speed: m/s (ft/s) . . . 10.5 (34.4) Peak Firing Pressure— bar (psi) . . 185 (2680) BMEP— bar (psi) . . . . . . . . . . 24.7 (358) PERFORMANCE DATA rpm SFOC* g/kW-hr BMEP Bar Prop/Jet* Demand 400 500 600 700 800 900 1000 1050 258 231 229 215 202 199 200 204 3.6 5.6 8.1 11.0 14.4 18.2 22.4 24.7 398 777 1343 2133 3184 4534 6220 7200 * along prop demand curve 8000 7000 6000 5000 4000 3000 2000 1000 Prop 0 STANDARD EQUIPMENT Air Intake and Exhaust Systems High flow turbocharger with silencer, charge air cooler in Vee, dry manifold with soft shielding, cylinder pressure gauge valves, front and rear mounted turbocharger option. Basic Engine Arrangement Vee engine with one-piece ductile iron cylinder block, individual cylinder heads, 4-valve (Nimonic 80A) intake/exhaust, unit injector with fuel injection 1620 bar (23 500 psi), right or left hand service. Cooling System Single circuit system, 85° C to block/head, 32° C seawater, 38° C to charge air cooler, and 70° C regulated oil temperature to bearings. With plate-type heat exchanger for 32° C seawater, engine mounted freshwater and seawater pumps. Engine Instrument Panel Temperature gauges for cooling water, lube oil, inlet manifold, exhaust stack; pressure gauges for lube oil, fuel oil, inlet manifold air, fuel/lube oil differential, inlet air restriction; shipped loose w/ 8 m temperature lines; pressure lines and wiring not included. Fuel System For MDO fuel. Includes direct injection system with individual unit injectors, duplex filter, geardriven transfer pump, flexible connections. Lube Oil System Wet sump, with constant 70° C filtered oil at 4.3 bar. Includes gear driven pump, engine mounted tube/bundle cooler, centrifugal filters, rear drain, electric pre-lube pump. 400 600 800 1000 Monitoring, Alarm, and Safety Control System Alarms/shutdowns provided as required by marine society, for use with shipyard supply central alarm system. Includes temperature sensors wired to engine junction box, pressure sensors (w/o lines) mounted on panel for bulkhead installation; cylinder pressure relief and crankcase explosion relief valves, oil mist detector or bearing temperature sensing. For unmanned engine room. Speed Control Electronic governor with electronic control panel, speed setting potentiometer, actuator, fuel rack position indicator, 24VDC power supply. Starting Systems Indirect air starting motor. Control panel with start/pre-lube switch, stop button, E-stop button, start blocked indicator lamp, pre-lube pressure lamp, tachometer, hour meter, start air pressure gauge. Starting control panel shipped loose for bulkhead mounting. Other Equipment Turning device; torsional coupling, torsional vibration damper and guard; engine lifting eyes; anti-vibration mounting feet/isolators; parts books and maintenance manuals; classification society certificate; shrink wrap and storage protection; Caterpillar yellow paint. LEHM6711 12/17/96 1:48 PM Page 2 3618 MARINE PROPULSION ENGINE Rear Mounted Turbo Front Mounted Turbo 2059 2100 3618 1919 2125 2041 (3616) (HPAC 3616) 1049 1499 405 976 660 1320 1530 6025 ENGINE WEIGHTS 3618 Kilograms Pounds Engines with all engine mounted equipment as described herein Shipped loose/bulkhead mounted equipment Torsional coupling Plate-type heat exchanger Instrument, start/stop, governor and alarm panels Water Temperature regulator Fluids Lube oil Jacket water Heat exchanger, fresh and seawater 35 000 77 160 550 420 140 88 1215 925 310 195 1060 1190 150 2340 2625 330 RATING CONDITIONS AND DEFINTIONS For high speed commercial application. Approximate load profile: 85% of operating hours at rated power, 15% of hours at <50% rated power. TBO approximately 20-25,000 hours. Propeller demand curves are shown through 100% power. The propulsion system design should consider heavy ship condition, sea state, hull fouling, and propulsion system power losses for proper match between engine and prop/jet. For military application. Higher ratings available for military load profile. Ratings are based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25° C (77° F). These ratings also apply at ISO3046/1, ISO8665, DIN6271, and BS5514 standard reference conditions. Ratings also meet classification society maximum temperature requirements of 45° C (113° F) temperature to turbo and 32° C (90° F) sea water temperature without derate. Fuel Consumption is based on ISO3046/1 with +5% tolerance at rated power for fuel having an LHV of 42 780 kJ/kg (18 390 Btu/lb) and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Includes enginemounted fresh water and lube oil pumps. SFOC without pumps 2% less. Materials and specifications are subject to change without notice. LEHM6711 The International System of Units (SI) is used in this publication. © 1996 Caterpillar Inc. Printed in U.S.A. All rights reserved.
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