parts catalog

Transcription

parts catalog

PARTS CATALOG
MAILSTAR 775
TP50162
ISSUE 12/02
c 2002 Bell & Howell
All rights reserved. No part of this document may be reproduced or issued to third parties in any
form whatever without the express written permission of Bell & Howell.
The materials in this document are provided for general information and are subject to change
without notice. Bell & Howell assumes no responsibility for any errors that may appear in this document.
Parts shown in this document may vary in appearance or may be positioned differently than those
on equipment. Some parts shown may not be on equipment. These variances are due to material
requirements and necessary design changes. The essential functions of all parts of the machines, however, are unaffected.
We have tried to ensure that the information is accurate, complete, and readily usable.
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QUALITY STATEMENT
This document was created with pride by Böwe Bell + Howell Technical ComÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
munications. This document provides vital information required to operate and
maintain your Böwe Bell + Howell equipment.
This document contains input from many sources. We want to thank all who
contributed to the creation of this document.
Our goal is to keep this information current. We have included a documentation
feedback form so you can provide any missing information or correct any inacÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
curate information.
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NOTES
The following table lists the most recent pages throughout the manual. Upon receiving change pages, please insert the pages
into their proper place and destroy the older pages.
CHANGE PAGE HISTORY FOR TP50162
F–29 . . . . . . . . . . . . . . . . . 02/04
G–82 . . . . . . . . . . . . . . . . . 02/04
H–20 . . . . . . . . . . . . . . . . . 02/04
DOCUMENTATION
FEEDBACK FORM
To improve the quality of our documentation, we would appreciate your corrections and comments.
Please complete this form and mail it (address and instructions on next page) or fax to (919) 767–4435.
Name:
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CORRECTIONS
Please enter any corrections to the documentation below. Please be specific and include: page number(s),
section number(s), and figure number(s).
FEEDBACK
Please consider the entire document when rating each category.
Strongly
Agree
1. The information is easily understood: . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. All areas (electrical & mechanical) of the machine are covered: . . . .
3. The document is well organized: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Information is easy to find: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. The document contains clearly illustrated drawings: . . . . . . . . . . . . . . .
6. The document contains enough illustrations to clarify the information:
7. All of the information needed to maintain the equipment is provided: .
8. All of the information needed to operate the equpment is provided: . .
9. The step–by–step procedures are correct and easy to follow: . . . . . . .
10. The troubleshooting information helps diagnose problems: . . . . . . . .
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Fold on the dotted lines as indicated and tape closed. Please remember to enter your return address.
fold here
NO POSTAGE
NECESSARY IF
MAILED IN THE
UNITED STATES
BUSINESS REPLY MAIL
First Class Mail Permit No 1684 Durham NC
POSTAGE WILL BE PAID BY ADDRESSEE
BÖWE BELL & HOWELL
PO BOX 14986
RTP NC 27709–9610
fold here
TABLE OF CONTENTS
SECTION A – TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELEVATOR FEED ENVELOPE HOPPER – FIGURE A–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELEVATOR HOPPER GUIDES – FIGURE A–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHUTTLE FEED HOPPER GUIDES – FIGURE A–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXIT SHUTTLE FEED HOPPER – FIGURE A–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHUTTLE PLATE ASSEMBLIES (0023081) – FIGURE A–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHUTTLE FEED DRIVE – FIGURE A–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARRIAGE ASSY – SHUTTLE (0054147) – FIGURE A–7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHUTTLE FEED DRIVE & VALVE – FIGURE A–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHUTTLE FEED SUCKER (0023084) – FIGURE A–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHUTTLE FEED HOLDBACK – FIGURE A–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELEVATOR HOPPER DRIVE – FIGURE A–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE R.H. ELEVATOR HOPPER – FIGURE A–12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE DRIVE – (PAGE 1 OF 2) – FIGURE A–13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE DRIVE (PAGE 2 OF 2) – FIGURE A–14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SQUARE TABLE SHAFT – FIGURE A–15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VACUUM FLAP OPENER (8250961) – BACK – FIGURE A–16 . . . . . . . . . . . . . . . . . . . . . . . . . .
VACUUM FLAP OPENER – FRONT (8250961) – FIGURE A–17 . . . . . . . . . . . . . . . . . . . . . . . . .
JAW OPENER R.H. – FIGURE A–18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CENTER JAW OPENER – FIGURE A–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GRIPPER CHAIN ASSY’S – FIGURE A–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLAP OPENER DRIVE ASSEMBLY (PAGE 1 OF 2) – FIGURE A–21 . . . . . . . . . . . . . . . . . . . . .
FLAP OPENER DRIVE (PAGE 2 OF 2) – FIGURE A–22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLAP BREAKER & HOLDER POST – FIGURE A–23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNIFE FLAP OPENER – FIGURE A–24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE TOP PLATES – FIGURE A–25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE TOP – FIGURE A–26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STOP BAR – FIGURE A–27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOP SUCKER DRIVE – FIGURE A–28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOP SUCKER ASSY – FIGURE A–29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE ASSEMBLY – LEFT HAND (PAGE 1 OF 2) – FIGURE A–30 . . . . . . . . . . . . . . . . . . . . . .
SECTION A – PAGE 1
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TABLE ASSEMBLY – LEFT HAND (PAGE 2 OF 2) – FIGURE A–31 . . . . . . . . . . . . . . . . . . . . . .
STROKE STOP – FIGURE A–32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLAP CLOSER – BANK STATEMENT – FIGURE A–33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE DRIVE TRAIN (PAGE 1 OF 2) – FIGURE A–34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRAIN DRIVE TRAIN (PAGE 2 OF 2) – FIGURE A–35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTORIZED TABLE ADJUSTMENT – FIGURE A–36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TURNOVER MOUNTING – FIGURE A–37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAKEAWAY TOP PARTS – FIGURE A–38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAKEAWAY DETECTORS (SERVICE ONLY) – FIGURE A–39 . . . . . . . . . . . . . . . . . . . . . . . . . . .
SENSORS & DETECTORS – EXIT END – FIGURE A–40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAKEAWAY DRIVE – PAGE 1 OF 2 – FIGURE A–41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAKEAWAY DRIVE – PAGE 2 OF 2 – FIGURE A–42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STACKER TOP – FIGURE A–43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STACKER – BOTTOM (1 OF 2) – FIGURE A–44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STACKER – BOTTOM (2 OF 2) – FIGURE A–45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STACKER KICKER – FIGURE A–46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVEYOR DELIVERY TOP – FIGURE A–47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVEYOR DELIVERY DRIVE – FIGURE A–48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVEYOR DELIVERY LAYOUT – FIGURE A–49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION B – RACEWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE SHAFTS & GRIPPER ARM BRACKETS – FIGURE B–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERT PLATE AREA – FIGURE B–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUSHER FINGER & GRIPPER ARM DRIVE – FIGURE B–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE ENHANCED GRIPPER ARM KITS – FIGURE B–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GRIPPER ARM – FIGURE B–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUSHER FINGER & DRIVE – FIGURE B–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOISTENER OPERATION – VIEW I – FIGURE B–7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOISTENER OPERATION VIEW II – FIGURE B–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERTION AREA VIEW I – FIGURE B–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERTION AREA VIEW II – FIGURE B–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION B – PAGE 1
TABLE OF CONTENTS
ENTERING FINGERS – FIGURE B–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RACEWAY JAM DETECTOR – FIGURE B–12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLAP HOLDER & RELEASE – FIGURE B–13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANGLE ASSEMBLIES – FIGURE B–14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUSHER CHAINS – FIGURE B–15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUSHER CHAIN DRIVE – FIGURE B–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOP PLATES – FIGURE B–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOLDDOWNS – INSERT RACEWAY – FIGURE B–18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERT SEPARATOR & SIDE GUIDES – FIGURE B–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERT HOPPER REAR – FIGURE B–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR STOP SWITCH – FIGURE B–21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION C – DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEPARATOR DRIVE – FIGURE C–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOWER SUCKER & DRIVE – FIGURE C–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOWER SUCKER DRIVE (PAGE 1 OF 2) – FIGURE C–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOWER SUCKER DRIVE (PAGE 2 OF 2) – FIGURE C–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAM BOX INPUT DRIVE – FIGURE C–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAM BOX OUTPUT DRIVE – FIGURE C–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH & BELL CRANK – FIGURE C–7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH ASSYS MAIN DRIVE – FIGURE C–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RATCHET DRIVE (PAGE 1 OF 2) – FIGURE C–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RATCHET DRIVE (PAGE 2 OF 2) – FIGURE C–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RATCHET DRIVE MOUNTING – FIGURE C–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE RIGHT HAND AND MULTI SECTIONS – FIGURE C–12 . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR REDUCER – FIGURE C–13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR REDUCER MOUNTING AND DRIVE– FIGURE C–14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLIES (PAGE 1 OF 2)– FIGURE C–15 . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLIES (PAGE 2 OF 2) – FIGURE C–16 . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION C – PAGE 1
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SECTION D – VACUUM AND ELECTRICAL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VACUUM PUMP – FIGURE D–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VACUUM MANIFOLD – FIGURE D–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VACUUM FILTER – FIGURE D–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VACUUM PIPING – FIGURE D–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTICAL LIMIT SWITCH – FIGURE D–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCHES – MACHINE CONTROL – FIGURE D–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL BOX EXTERIOR (PAGE 1 OF 2) – FIGURE D–7 . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL BOX EXTERIOR (PAGE 2 OF 2) – FIGURE D–8 . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL BOX (PAGE 1 OF 3) – FIGURE D–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL BOX (PAGE 2 OF 3) – FIGURE D–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL BOX (PAGE 3 OF 3) – FIGURE D–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL BOX CURRENT – FIGURE D–12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY ELECTRICAL BOX – FIGURE D–13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROTATIONAL POSITION SENSOR – FIGURE D–14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERTING AREA ENCLOSURE WIRING (PAGE 1 OF 2) – FIGURE D–15 . . . . . . . . . . . . . . .
INSERTING AREA ENCLOSURE WIRING (PAGE 2 OF 2) – FIGURE D–16 . . . . . . . . . . . . . . .
BUCK BOOST AND MAIN CABLES – FIGURE D–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION D – PAGE 1
SECTION E – COVERS, CABINETS & FRAMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERTING AREA ENCLOSURE – FIGURE E–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MULTISECTION OOPS AREA ENCLOSURE – FIGURE E–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUARDS – INSERT STATION – FIGURE E–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME BASE SECTION – FIGURE E–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME MULTISECTION – FIGURE E–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILLER TOP PLATES – FIGURE E–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NON–CABINET GUARDS – FIGURE E–7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABINET FRAME L.H. – FIGURE E–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABINETS L.H. BASE – FIGURE E–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABINET FRAME R.H. – FIGURE E–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABINET R.H. BASE – FIGURE E–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION E – PAGE 1
TABLE OF CONTENTS
CABINET PANELS – FIGURE E–12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION E – PAGE 24
TURNOVER COVER (CURRENT STYLE) – FIGURE E–13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION E – PAGE 26
TURNOVER COVER (EARLY STYLE) SERVICE ONLY 2/93 – FIGURE E–14 . . . . . . . . . . . . . SECTION E – PAGE 28
SECTION F – ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZIP MARKER – FIGURE F–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DETECTOR IN–TRACK MECHANICAL – FIGURE F–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DETECTOR – ENVELOPE – FIGURE F–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DDA INFRARED DETECTION, IN–STATION – FIGURE F–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INFRARED DDD, IN–TRACK – FIGURE F–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INFRARED DDD CONTROL BOX – FIGURE F–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPEN WINDOW ATTACHMENT – FIGURE F–7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STATIONARY FROG – FIGURE F–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METER STAND – FIGURE F–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC METER STAND COMPONENTS – FIGURE F–10 . . . . . . . . . . . . . . . . . . . . . . . . .
EJECTION ROLLER ATTACHMENT (1 OF 2) – FIGURE F–11 . . . . . . . . . . . . . . . . . . . . . . . . . . .
EJECTION ROLLER ATTACHMENT (2 OF 2) – FIGURE F–12 . . . . . . . . . . . . . . . . . . . . . . . . . .
END FOLD DRIVE – FIGURE F–13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
END FOLD ATTACHMENT – FIGURE F–14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MICROFICHE – FIGURE F–15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HAND FEED STATION – FIGURE F–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DETECTOR OPEN FEED – FIGURE F–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUSHER STATION DRIVE – FIGURE F–18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUSHER STATION TOP VIEW – FIGURE F–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARD FEED (1 OF 5) – FIGURE F–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARD FEED TOP VIEW (5 OF 5) – FIGURE F–24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HAND FEED ASSY (1 OF 4) – FIGURE F–25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDFEED ASSY (2 OF 4) – FIGURE F–26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION F – PAGE 1
MAILSTAR 775
TP50162
TABLE OF CONTENTS
v
ISSUE 12/02
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ISSUE 12/02
TABLE OF CONTENTS
TABLE OF CONTENTS
vi
HANDFEED ASSY (3 OF 4) – FIGURE F–27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION F – PAGE 54
HANDFEED ASSY (4 OF 4) – FIGURE F–28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION F – PAGE 56
ATTACHMENTS AND ACCESSORIES – FIGURE F–29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION F – PAGE 58
FIGURE A
SECTION A – TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
ELEVATOR FEED ENVELOPE HOPPER – FIGURE A–1
1
26
2
25
24
22
23
20
4
9
18
17
16
10
19
11
14
15
12
13
3
ELEVATOR FEED ENVELOPE HOPPER – FIGURE A–1
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
0533690
0566184
0541114
0031164
0054619
0546195
0546192
0546193
0054650
0546124
0054612
0546110
0054611
0546100
0054613
0541820
0546180
0547040
0547010
0057106
0054674
0538540
0538550
0546310
0054620
9900000–115
0546270
0008360
0059465
0014661
MAILSTAR 775
TP50162
DESCRIPTION
KNOB – LOCKING
PAD – GUIDE ADJUSTMENT
PLATE – ENVELOPE FLOOR
PLATE – ENVELOPE FLOOR (MOTORIZED TABLE)
KICKER ASSY – ENVELOPE
KNOB – ENVELOPE KICKER
BODY – ENVELOPE KICKER
SCREW – ENVELOPE KICKER
BAR ASSY – ENVELOPE SUCKER
SCREW – AIR SHUTOFF
HOLDER ASSY – SUCKER R.H.
BAR – ENVELOPE SUCKER
HOLDER ASSY – SUCKER (CENTER)
ROD – ENVELOPE SUCKER GUIDE
HOLDER ASSY – SUCKER L.H.
HOSE – PLASTIC 1/8” I.D.
BEARING – KICKER SHAFT
CLAMP – FLAP BREAKER
PLATE – LOWER ADJUSTABLE
PLATE ASSY – TABLE TOP, W/KNIFE OPENER
PLATE ASSY – TABLE TOP, W/VACUUM FLAP OPENER
BLOCK DETECTOR
SCREW – DETECTOR CONTACT (NOT SHOWN)
LINK – KICKER CONNECTING
ARM ASSY – KICKER SHAFT
SCREW – BIND HD 1/4” – 28 X 1/2” LG
SHAFT – ENVELOPE KICKER OPERATING
GUIDE – FRONT ENVELOPE T.O.
GUIDE – FRONT ENVELOPE CD
GUIDE – FRONT ENVELOPE STKR
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
ELEVATOR HOPPER GUIDES – FIGURE A–2
21 20
19
18
22
4
1
OVERSIZED ENVELOPE MODIFICATION
2
4
6
3
7
5
17
14
10
3
8
9
13
16
15
11
12
ELEVATOR HOPPER GUIDES – FIGURE A–2
INDEX PART NO.
1
0541081
0541107
2
0541102
3
0554075
4
0554076
5
0541060
0505656
6
0541183
7
0541105
8
0054110
9
0541013
10
0541020
11
0055105
12
0541135
13
0541173
14
0541043
15
0541044
16
0533690
17
0541153
18
0541134
19
0541151
0541156
20
0017027
21
0014890
2380226
22
0554075
23
0554076
24
0054212
MAILSTAR 775
TP50162
DESCRIPTION
GUIDE – ENVELOPE HOPPER R.H.
GUIDE – ENVELOPE HOPPER R.H. 18”
ROD – ENVELOPE HOPPER SLIDE
SCREW – SEPARATOR #8 – 32
SPRING – SEPARATOR SCREW
POST – ENVELOPE GUIDE
POST – ENVELOPE GUIDE 18”
SEPARATOR – ENVELOPE REAR
BRACKET – SIDE GUIDE HOPPER
KNOB – ADJUSTING
SUPPORT – GUIDE POST REAR
CLAMP – REAR GUIDE
KNOB ASSY – ADJUSTING (LARGE)
THWART – ENVELOPE HOPPER (FRONT)
SEPARATOR – ENVELOPE FRONT
GUIDE – POST SUPPORT
SUPPORT – GUIDE POST (FRONT)
KNOB – LOCKING
GUIDE – ENVELOPE HOPPER
THWART – ENVELOPE HOPPER REAR
GUIDE – ENVELOPE HOPPER L.H.
GUIDE – ENVELOPE HOPPER L.H. 18”
SHOE – FLAP CLOSER
GUIDE ENVELOPE HOPPER (R.H.)
GUIDE ENVELOPE HOPPER (R.H. SPECIAL 6 1/2” ENVELOPE)
SCREW – SEPARATOR
SPRING – COMPRESSION (NOT SHOWN)
CHAIN ASSY – ENVELOPE CONVEYOR SLANT BACK (NOT SHOWN)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
SHUTTLE FEED HOPPER GUIDES – FIGURE A–3
21
1
7
2
8, 9
22
3
4
5
10
6
12
13
20
11
14
19 18 17
16
SEE FIGURE A–5 FOR SHUTTLE PLATE ASSEMBLIES
15
SHUTTLE FEED HOPPER GUIDES – FIGURE A–3
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
0541315
0541312
0541326
0541333
0560312
0541320
0541313
0541329
0519128
0541321
8251100
0541328
0541105
0541302
0054110
0541303
0541300
0541310
0541332
0541325
0541311
0541330
MAILSTAR 775
TP50162
DESCRIPTION
GUIDE – FRONT (L.H.)
GUIDE – REAR (L.H.)
ANGLE – REAR
LEDGE – ADJUSTABLE, ENV.
CUP – SUCTION
BAR – GUIDE MOUNTING (REAR)
GUIDE – REAR
GUIDE – HOPPER (R.H.)
PIN (NOT SHOWN)
LIFTER
KNOB ASSEMBLY
PLATE – LIFTER MOUNTING
BRACKET – SIDE GUIDE
SHAFT
KNOB
GUARD
PLATE – TOP TABLE
POST – SHORT GUIDE
GUARD – SAFETY
ANGLE – MOUNTING (FRONT)
GUIDE – FRONT
GUARD
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
EXIT SHUTTLE FEED HOPPER – FIGURE A–4
9
24
15
1
23
9
22
8
5
6
13
20, 21
7
4
3
19
2
15
4
12
12
11
14
18
4
10
17
16
EXIT SHUTTLE FEED HOPPER – FIGURE A–4
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
0571118
0597103
0541323
9900015–003
9900000–084
9900002–080
0567660
0597399
0541334
9900005–127
0541326
9900005–039
0541155
0541154
0541335
0014767–001
0014767–002
0014767–003
0551042
0551041
0541332
0054161
9900001–025
0541106
0541094
9900005–008
0054160
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – TOP REAR
COLLAR, 1/4”
STUD – GUARD MOUNTING
LOCKWASHER – INTERNAL #10
SCREW – BINDING HEAD #10–32 X 1/4’’ LG
SCREW – FLAT HEAD HEX SOCKET 10–32 X 3/8
PIN – LINK 3/16’’ OD X 5/8’’ LG
COLLAR – STOCK 3/16’’ ID
HOLDER – THROAT KNIFE
SCREW – SOCKET HEAD CAP #10–32 X 1/2’’ LG
ANGLE – REAR GUIDE MOUNTING (L.H.)
SPACER – TAKEAWAY ROLL
HOLDDOWN – ENVELOPE
KNIFE – THROAT
GUIDE ASSY – FRONT ENVELOPE S/F T/O
GUIDE ASSY – FRONT ENVELOPE S/F STACKER
GUIDE ASSY – FRONT ENVELOPE S/F C/D
HOLDER – FRONT GUIDE SO
PIECE – TRANSITION
GUARD – SAFETY
SUCTION HEADER ASSEMBLY
SCREW – FILLISTER HEAD, #6 – 32 X 1/8”
GATE – SHUTTLE (ONE PIECE SPRING)
INSERT – HEADER
SCREW – FLAT HEAD, #6 – 32 X 1/4
HEADER ASSY
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
SHUTTLE PLATE ASSEMBLIES (0023081) – FIGURE A–5
STANDARD SHUTTLE PLATE
1
2
WIDE SHUTTLE PLATE
3
13
4
5, 6, 7, 8, 9
14
10
12
11
15
16
17, 18
19
20
SHUTTLE PLATE ASSEMBLIES (0023081) – FIGURE A–5
INDEX PART NO.
1
9900003–001
0023081
2
0541091
3
9900000–044
4
0541084
5
0054161
6
9900001–027
7
9900015–015
8
9900002–213
9
0054160
10
0541094
11
0541106
12
0597839
0021252
13
0021250
14
0021251
0021249
15
0021247
16
0021368
17
0021248
18
0021193
19
0017966
20
0541106
MAILSTAR 775
TP50162
DESCRIPTION
SCREW – FLAT HEAD #2–56 X 3/16” LG.
PLATE ASSY – SHUTTLE STANDARD (CONSISTS OF ITEMS 2–11)
PUSHER – TRANSFER
SCREW – BINDING HEAD #6–32 X 5/16” LG.
PLATE – SHUTTLE STANDARD
SUCTION HEADER ASSEMBLY (CONSISTS OF ITEMS 6–11)
SCREW – FILLISTER HEAD #6–32 X 1/4” LG. (NOT SHOWN)
WASHER – LOCK #6 INTERNAL TOOTH (NOT SHOWN)
SCREW – FLAT HEAD PHILLIPS #6–32 X 1/4” LG. (NOT SHOWN)
HEADER ASSY – SHUTTLE
INSERT – HEADER BRASS
HOSE – PLASTIC 1/4” ID (LENGTH AS REQUIRED)
PLATE ASSY – SHUTTLE WIDE HEADER (CONSISTS OF ITEMS 13–14)
PLATE – SHUTTLE WIDE
HEADER – WIDE
PLATE ASSY – SHUTTLE URETHANE HEADER (CONSISTS OF ITEMS 15–17)
PLATE – SHUTTLE
PAD – MANIFOLD SHUTTLE PLATE
HEADER – SHUTTLE
TUBE – HEADER (NOT SHOWN)
SHIM – URETHANE SHUTTLE FEED PLATE
GATE – SHUTTLE
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
SHUTTLE FEED DRIVE – FIGURE A–6
18
17
19
16
SEE FIGURE A–7 FOR
THE CARRIAGE ASSY – SHUTTLE
7
4, 5
1
2
3
6
6
13
3
8
9
20
15
14
SHUTTLE FEED DRIVE – FIGURE A–6
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
0534162
0534161
0054147
0053402
0534158
0534159
0534157
0534155
0530250
0530330
9900004–048
9900016–036
9900015–004
0534156
0534160
0597816
0534135
0534134
0534146
0534138
MAILSTAR 775
TP50162
DESCRIPTION
SHAFT
BAR – STABILIZER
CARRIAGE ASSEMBLY – SHUTTLE
ARM ASSEMBLY – CAM (CONTAINS ITEMS 5 – 15)
ANCHOR – SHUTTLE
PIN – CONNECTING ROD
LINK – CONNECTING
ARM – CAM ROCKER
ROLLER W/BOSS
BEARING – STEEL SLEEVE (NOT SHOWN)
SCREW – HEX HEAD CAP, 1/4 – 28 X 7/8” (NOT SHOWN)
NUT – HEX JAM, 1/4 – 28 (NOT SHOWN)
LOCKWASHER – 1/4”
BRACKET – PIVOT
PIN – PIVOT, CAM ARM
SPRING (2 REQUIRED)
WASHER – SPRING GUIDE
COLLAR – SPRING
BRACKET – SHAFT GUIDE
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
CARRIAGE ASSY – SHUTTLE (0054147) – FIGURE A–7
1
1
2
3
8
4
7
6
4
5
CARRIAGE ASSY – SHUTTLE (0054147) – FIGURE A–7
INDEX
1
2
3
4
5
6
7
8
PART NO.
0597718
0541331
0597790
0597366
9900016–008
9900015–017
9900005–197
0541308
MAILSTAR 775
TP50162
DESCRIPTION
FOLLOWER – CAM
CARRIAGE – SHUTTLE
SCREW – SET 8 – 32 (NY INS)
BEARING – LINEAR .500 X .875 X 1.250
NUT – HEX
WASHER – LOCK – INTERNAL TOOTH #10
SCREW – SOCKET CAP – HEX 10 – 24 – .62
BRACKET – ROLLER
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
SHUTTLE FEED DRIVE & VALVE – FIGURE A–8
31
2
26
19
1
3
4
22
24
18
7
1
32
16
3
13
30
17
SHUTTLE FEED DRIVE & VALVE – FIGURE A–8
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
0054148
0546320
0534133
0053427
0597013
0534152
0053030
0530297
0530298
0597875
0068796
0530292
0053403
0534179
0534180
0530286
0534137
0534150
0518967
0597325
0546020
0056308
0597067
0546727
0542600
0563662
0563770
0563771
0563772
0502059
0597875
0546657
MAILSTAR 775
TP50162
DESCRIPTION
CAM ASSEMBLY
SPROCKET
SHAFT – R.H. JAW OPENER CAM
BEARING ASSEMBLY – CAM SHAFT (CONTAINS ITEMS 5 & 6)
BEARING – BRONZE .500 X .625 X .625 (NOT SHOWN)
POST – BEARING (NOT SHOWN)
BODY ASSY – VALVE (CONTAINS ITEMS 8 – 12)
BODY – VALVE (NOT SHOWN)
SIDE – VALVE BODY (NOT SHOWN)
PIN – THREADED TAPER 2” (NOT SHOWN)
FITTING – HOSE, BRASS (NOT SHOWN)
TUBE – VALVE BODY (NOT SHOWN)
ROTOR ASSY – VALVE (CONTAINS ITEMS 16 & 17)
PIN – ROTOR DRIVE(NOT SHOWN)
ROTOR VALVE (NOT SHOWN)
WASHER – WAVY SPRING
SPACER – BRASS
SUPPORT – STABILIZER BAR
STUD – IDLER SPROCKET
E – RING (NOT SHOWN)
CUP – OIL (NOT SHOWN)
SPROCKET ASSY
BEARING – BRONZE (NOT SHOWN)
ROLLER – NYLON
COLLAR – 1/2” (NOT SHOWN)
CHAIN
LINK (NOT SHOWN)
PLATE (NOT SHOWN)
CLIP – SPRING (NOT SHOWN)
ARM – VALVE DRIVE
PIN – TAPER, 2”
CAM – BLADE ACTUATING
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
SHUTTLE FEED SUCKER (0023084) – FIGURE A–9
1
2
6
13
4
7
5
3
8
9
12
10
11
SHUTTLE FEED SUCKER (0023084) – FIGURE A–9
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
0560312
0530214
0031257
0530215
0563220
0530180
0534142
0530218
0031258
0053024
0534138
0597718
0534138
0534147
0530217
MAILSTAR 775
TP50162
DESCRIPTION
CUP – SUCTION
FITTING – ADJUSTABLE
ANGLE
ANGLE (MACHINES BUILT BEFORE 6/92)
HOOK – SPRING
SPRING
RETAINER
CAM – SUCKER OPERATING
ARM ASSY – SUCKER OPERATING
ARM ASSY – SUCKER OPERATING (MACHINES BUILT BEFORE 6/92)
FOLLOWER – CAM
BRACKET – GUIDE
GUIDE – SUCKER LEVEL
PIVOT – SUCKER LINK
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
SHUTTLE FEED HOLDBACK – FIGURE A–10
1
17
2
12
3
16
14
2
15
3
13
5
12
4
6
6
11
2
10
11 2
9
6
8
7
SHUTTLE FEED HOLDBACK – FIGURE A–10
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
0534138
9900014–075
9900004–049
3470598
0534172
0534181
9900036–004
9900005–062
0598459
0534166
0534177
9900005–064
0534164
0597342
0534171
0534169
0534168
0534176
MAILSTAR 775
TP50162
DESCRIPTION
BRACKET – SHAFT GUIDE (R.H.)
WASHER – FLAT 5/8” O.D. X 1/4” I.D. X 1/8” THK
SCREW – HEX HEAD, 1/4 – 28 X 1 – 1/4”
HOLDBACK MECHANISM SHUTTLE FEED (CONTAINS ITEMS 4 – 17)
PIN – LOCK
RING – TUBING .250 X .440 X .09
PIN – COTTER, 1/16 X 5/8”
SCREW – SOCKET HEAD, 1/4” – 28 X 1/2” LG.
SOLENOID – 24 VDC (PLUNGER)
ANGLE – SOLENOID MOUNTING
SPRING – COMPRESSION
SCREW – SOCKET HEAD, 1/4” – 28 X 3/4”LG.
ARM – LOCK
RING – GRIP .250
PIN – CONNECTING
BLOCK – CATCH
STEM – SOLENOID
SUPPORT – LOCKOUT
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
ELEVATOR HOPPER DRIVE – FIGURE A–11
6
1
8
2
9
12
11
10
13
4
14
15
16
7
3
17
18
5
19
24
20
21
23
22
ELEVATOR HOPPER DRIVE – FIGURE A–11
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
0546040
0597591
0546020
0546242
0054604
0546110
0054654
0530270
0546060
0546231
0546540
0546550
0546530
0597103
0546570
0546560
0597104
0054628
0546370
0054634
0546380
0013253
0013252
0597318
0546140
MAILSTAR 775
TP50162
DESCRIPTION
PLUNGER – SUCKER BAR
BEARING – BRONZE 3/4” ID X 15/16” OD X 1 – 1/2” LG
CUP – OIL
SPRING – ENVELOPE HOPPER
BRACKET ASSY – BEARING
LEVER ASSY – SUCKER BAR OPERATING (CONTAINS ITEMS 7 – 16)
PIN – LINK
CLEVIS – PLUNGER OPERATING
PIN – LEVER SPRING
LEVER – SUCKER BAR OPERATING
ROLLER – CAM
POST – BEARING
COLLAR – 1/4” I.D.
PIN – ENV CAM LEVER
PIN – CAM ROLLER
COLLAR – STOCK 5/16”
LEVER ASSY – KICKER OPERATING
ROLLER – CAM
CROSSHEAD ASSY – KICKER
STUD – CAM FOLLOW
POST ASSY – REAR CAM SHAFT BEARING (CONTAINS ITEMS 22 & 23)
POST – CAM SHAFT
BEARING – BRASS .502 X .628 X .750 O.I.
CAM – ENVELOPE PLUNGER OPERATING
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
DRIVE R.H. ELEVATOR HOPPER – FIGURE A–12
28
29
1
2
19
6
18 17
7
9, 10
11
21
12
20
26
27
24
25
23
12,13
22
28
13
DRIVE R.H. ELEVATOR HOPPER – FIGURE A–12
INDEX PART NO.
1
0546140
2
0546330
7002595
3
0563770
4
0563771
5
0563772
6
0546320
7
0534133
8
9900026–003
9
0054609
10
0597318
11
0597103
12
0546470
13
0546452
14
0056308
15
0597067
16
0563070
17
0534230
18
0546501
19
0546490
20
0548120
21
0553811
22
0570050
23
0553660
0009906
24
0530180
25
0055368
26
0502675
27
0540040
28
0546020
29
0013253
MAILSTAR 775
TP50162
DESCRIPTION
CAM – ENVELOPE PLUNGER OPERATING (STANDARD HOPPER)
CHAIN – DRIVE (#35) (30 – 3/8”)
LINK ASSY – CONNECTING #35 CHAIN (CONTAINS ITEMS 3 – 5)
LINK – CHAIN CONNECTING (#35) (NOT SHOWN)
PLATE – CHAIN LINK (#35) (NOT SHOWN)
LOCK – CHAIN LINK SPRING (#35) (NOT SHOWN)
SPROCKET – 35B16
SHAFT – CAM (STANDARD HOPPER)
KEY – WOODRUF #7 (NOT SHOWN)
POST ASSY – FRONT CAM SHAFT BEARING (STANDARD HOPPER)
BEARING – BRASS .502 X .628 X .750
COLLAR – 1/4” I.D
PIN – PIVOT BRACKET YOKE
BRACKET – IDLER SPROCKET
SPROCKET ASSY – IDLER (NOT SHOWN)
BEARING – BRONZE 1/2” ID X 3/4” OD (NOT SHOWN)
STUD – IDLER SPROCKET (NOT SHOWN)
PIN – FLAP HOLDER SPRING
HOLDER – IDLER SPRING
POST – IDLER SPRING HOLDER
PIN – SPRING
ARM – CAM FOLLOWER
PIN – SPRING
SHAFT – R.H. JAW OPENER
SHAFT – R.H. JAW OPENER (KNIFE OPENER)
SPRING – EXTENSION
BEARING ASSY – OPENER SHAFT R.H.
HOOK – SPRING
CUP – OIL
POST ASSY – CAM SHAFT
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TABLE DRIVE (PAGE 1 OF 2) – FIGURE A–13
6
7
1
14
4
2
5
3
17
16
11,12 13
14
15
8, 9
10
20
SEE FIGURE A–15 FOR SQUARE TABLE
SHAFT RETROFIT
19
11
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
0542570
0542290
0542269
0542265
0566280
0542268
0542280
0542420
0542520
0054255
0068746
0542480
0534120
9900026–003
0566110
0597108
0534273
0534270
0553151
0534110
9900029–004
0534081
0054254
MAILSTAR 775
TP50162
DESCRIPTION
SUPPORT – TRACK
SUPPORT – FRONT TRACK
TRACK – ENV CONVEYOR (REAR) 43–5/8”
TRACK – ENV CONVEYOR (REAR) 44–1/4
SUPPORT – LOWER SUCKER BAR TOP PLATE
TRACK–ENV CONVEYOR (FRONT) 43– 5/8 SHUTTLE FEED
TRACK–ENV CONVEYOR (FRONT) 44–1/4 ELEVATOR HOPPER
SUPPORT – TOP PLATE & TRACK (CASTING)
SUPPORT – TRACK BRACKET
BRACKET ASSY – L.H. REAR (CONTAINS ITEM 9)
BEARING – .627ID X .815OD X .812 LG. (NOT SHOWN)
BRACKET – FRONT TRACK L.H.
GEAR – BEVEL
KEY – WOODRUFF, #7 (NOT SHOWN)
CAM – STACKER
SHAFT – CAM – VACUUM FLAP OPENER
SHAFT – CAM – KNIFE FLAP OPENER
CAM – CENTER JAW OPENER
KEY – DRIVE SHAFT GEAR
PIN – ROLL 1/16 X 3/8” (NOT SHOWN)
SPROCKET – DRIVE
BRACKET ASSY – R.H. FRONT (CONTAINS ITEM 9)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
2
1
3, 4, 5
6
8, 9
7
11
8, 9
12
13
10
19
21
18
15
20
17
14
16
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
0534140
0534130
0013949
9900005–042
9900015–003
0532040
0532112
0053428
0534240
0004765
0550229
0054244
0542600
0542510
0518967
0542460
0014801
0532030
0532081
0532020
9900016–017
0053207
MAILSTAR 775
TP50162
DESCRIPTION
ANGLE – SLIDE SPROCKET
BRACKET – SHAFT IDLER SPROCKET
MANIFOLD – 1/4” TO 1/8”
SCREW – SOC HD, #10 – 32 X 3/4” LG.
LOCKWASHER – #10
SCREW – TABLE LOCK, (LEFT & RIGHT)
HANDLE – TABLE LOCK
BEARING ASSY – CAM SHAFT
BUSHING – OILITE (NOT SHOWN)
PLATE – BED
CAM – UPPER SUCKER
SPROCKET ASSY – IDLER BOTTOM (R.H.)
COLLAR – IDLER SPROCKET SHAFT
STUD – IDLER SPROCKET (L.H.)
STUD – IDLER SPROCKET – W/OIL & “E” RING GROOVE
BRACKET – TAKE–UP IDLER SPROCKET
GUARD – ENVELOPE CHAIN
NUT – ADJUSTMENT SCREW
SCREW – FRONT TABLE ADJUSTMENT
BEARING – BED PLATE BRACKET
NUT – HEX 1/2–13
HANDLE ASSY – TABLE ADJUSTING
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
SQUARE TABLE SHAFT – FIGURE A–15
1
4
2, 3
4
5
6
SQUARE TABLE SHAFT – FIGURE A–15
INDEX PART NO.
0072142
1
0070626
2
0070627
3
9900005–042
4
9900026–003
5
0070623
6
0072143
MAILSTAR 775
TP50162
DESCRIPTION
KIT, SQUARE SHAFT (CONTAINS ITEMS 1 – 2, 5 – 6)
SHAFT
COUPLING – 1.25” ID
SCREW – SOCKET HEAD CAP #10 – 32 X 3/4” LG. (NOT SHOWN)
KEY – WOODRUFF #7 (LOCAL PURCHASE)
SPROCKET – SQUARE SHAFT
SHAFT – SQUARE
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
VACUUM FLAP OPENER – BACK (8250961) – FIGURE A–16
1
2
19
16
14
12
15
13
9
18
8
17
7
6
4, 5
3
SEE FIGURE A–17
FOR VACUUM FLAP OPENER , FRONT
VACUUM FLAP OPENER – BACK (8250961) – FIGURE A–16
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
8251663
9900000–042
9900000–048
8250959
0546670
8250960
0597927
0597439
8253556
0546720
8250919
8253899
8251722
0538424
9900000–043
8251662
8251661
9900000–084
0055109
0561173
9900001–078
MAILSTAR 775
TP50162
DESCRIPTION
SPRING – ENVELOPE HOLDDOWN
SCREW – BIND HEAD SLOTTED #6 – 32 X 3/16” LG.
OPEN BLADE ASSY (CONTAINS ITEMS 5 & 6)
BLADE – OPENER
SHAFT – OPEN BLADE
WASHER – NYLON #10 3/16 X 7/16
BEARING – BRACE .189 X .315 X .625
PULLEY ASSY – BLADE (CONTAINS ITEMS 10 & 11)
CLAMP – PULLEY (NOT SHOWN)
PULLEY – BLADE SHAFT (NOT SHOWN)
SPACER – NYLON #6 – .69
DETECTOR – FLAP
TERMINAL – WIRE (RING) #6
BLOCK – HOLDDOWN MOUNTING
KNOB ASSY – ADJUSTABLE (CONTAINS ITEMS 24 & 25)
KNOB – STOP BLOCK ADJUSTING (NOT SHOWN)
SCREW – FILLISTER HEAD SLOTTED #10 – 32 X 3/4” LG. (NOT SHOWN)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
VACUUM FLAP OPENER – FRONT (8250961) – FIGURE A–17
SEE FIGURE A–16
FOR
VACUUM FLAP OPENER – BACK
5
17
4
1
16
15
23
14
9, 10
6
7
8
11
20
21
22
VACUUM FLAP OPENER – FRONT (8250961) – FIGURE A–17
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
0054666
0546668
0597316
0546696
8251661
9900016–010
9900015–004
8252137
0538880
9900000–043
8250962
8251611
0546666
9900005–068
8253440
0546698
8251608
0054683
0054685
0054684
0054667
0546662
0546696
MAILSTAR 775
TP50162
DESCRIPTION
PULLEY CABLE ASSY (CONTAINS ITEMS 2 & 3)
PULLEY – CABLE (NOT SHOWN)
BEARING – BRACE .250 X .375 X .250 O.I. (NOT SHOWN)
SCREW – SHOULDER
NUT – HEX 1/4” – 28
WASHER – LOCK SPLIT – 1/4”
BLOCK – MOUNTING
CLAMP – CABLE
ARM ASSY, BLADE MOUNTING (CONTAINS ITEMS 12 & 13)
ARM – BLADE ASSY MOUNTING (NOT SHOWN)
SHOULDER – BLADE ARM (NOT SHOWN)
SCREW – SOCKET HEAD HEX 1/4” – 28 X 1 1/2” LG.
PIN – SPRING
STUD – COVER, SPACER
COVER – ARM SUPPORT
CABLE ASSY – DRIVE ELEVATOR HOPPER 39 11/16” (NOT SHOWN)
CABLE ASSY – DRIVE SHUTTLE FEED HOPPER 37 11/16” (NOT SHOWN)
PULLEY ASSY IDLER (CONTAINS ITEMS 21 – 22)
PULLEY ASSY – CABLE (NOT SHOWN)
BRACKET – PULLEY
SCREW – SHOULDER
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
JAW OPENER R.H. – FIGURE A–18
20
19
18
15, 16
17
14
13
22
12
10
7, 8, 9
1, 2
3
11
4
6
5
23, 24, 25
TABLES
JAW OPENER R.H. – FIGURE A–18
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
0055375
0597450
0055384
0553820
0553730
0009107
0055378
0521230
0530430
0546320
0532150
0542620
0546072
0534120
0055362
0553622
0553632
0553642
0553760
0054256
0054260
0597014
0054253
0054261
0054240
0072204
0542430
MAILSTAR 775
TP50162
DESCRIPTION
BEARING ASSY – CAM SHAFT GUARD MOUNT (CONTAINS ITEM #2)
BEARING – BRASS .500 X .625 X .625 O.I. (NOT SHOWN)
CAM ASSY – JAW OPENER
PIN – CAM FOLLOWER ARM
ROLLER – CAM FOLLOWER
GUARD – JAW OPENER
BEARING ASSY – CAM SHAFT (CONTAINS ITEM #2)
EXTENSION – OIL CUP (NOT SHOWN)
SPROCKET – DRIVE 35B16 X .500 I.D.
STUD – SUPPORT PLATE
SUPPORT – ADJUSTABLE TRACK
SHAFT – CAM 8 – 7/8” LG
GEAR – BEVEL (24T16P)
OPENER ASSY – JAW R.H. (CONTAINS ITEMS #16 – 19)
HOLDER – JAW OPENER (FRONT)
HOLDER – JAW OPENER (REAR)
FINGER – JAW OPENER R.H.
SPACER – JAW OPENER R.H.
BRACKET ASSY – BEARING R.H. (REAR) (STANDARD HOPPER (CONTAINS ITEM #21)
BRACKET ASSY – BEARING R.H. (REAR) (SHUTTLE FEED) (CONTAINS ITEM #21)
BRACKET ASSY – BEARING R.H. (FRONT) (STANDARD HOPPER) (CONTAINS ITEM #21)
BRACKET ASSY – BEARING R.H. (FRONT) (SHUTTLE FEED) (CONTAINS ITEM #21)
SPROCKET ASSY – IDLER (CONTAINS ITEM #24)
BUSHING – O.I. .500 X .75 X 1.0 (NOT SHOWN)
SHAFT – IDLER
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
CENTER JAW OPENER – FIGURE A–19
6
7
8
11
9
5
10
4
3
13
14
2
15
1
12
CENTER JAW OPENER – FIGURE A–19
INDEX PART NO.
0055302
1
0553142
2
0597322
3
0553147
4
0553141
5
0553140
6
0563650
7
0552210
8
9900004–110
9
0553143
10
0553145
11
9900014–008
12
0553144
13
0530180
14
0518065
15
0546020
MAILSTAR 775
TP50162
DESCRIPTION
JAW OPENER ASSY – ENVELOPE CONVEYOR CHAIN (CENTER)
GIB – CENTER JAW OPENER
RING – “E”
PIN – CAM FOLLOWER (ECCENTRIC)
ROLLER – CAM
SLIDE – JAW OPENER
ROLLER – JAW OPENER
PIN – PIVOT
SCREW – HEX HEAD, 7/16 – 20 X 1” LG.
HOLDER – ROLLER
HOLDER – SPRING
WASHER – FLAT 1/4”
NUT – CAM FOLLOWER
SPRING
PIN – SPRING
CUP – OIL
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
GRIPPER CHAIN ASSY’S – FIGURE A–20
5
9
6
2
1
10
7
5
11
8
GRIPPER CHAIN ASSY’S – FIGURE A–20
INDEX PART NO.
0054212
0054220
0054213
1
0054201
2
0054208
3
0542080
4
0542100
5
0542111
6
0542030
7
0542023
8
0542090
9
0542051
10
0542040
11
0542070
0542071
MAILSTAR 775
TP50162
DESCRIPTION
CHAIN ASSY – ENVELOPE CONVEYOR 6–1/2 X 10” ENV (SLANT BACK)
CHAIN ASSY (ONE SECTION) – ENVELOPE CHAIN FEED 6–1/2 X 10” ENV (SLANT BACK)
CHAIN ASSY – ENVELOPE CONVEYOR
CHAIN ASSY (ONE SECTION) – ENVELOPE CHAIN FEED
CHAIN ASSY – ENVELOPE
LINK – SINGLE CHAIN #65 (NOT SHOWN)
LINK – OFFSET WIDE #65 (NOT SHOWN)
LINK ASSY – CONNECTING GRIPPER CHAIN
RIVET – CHAIN JAW BODY
BODY – ENVELOPE CHAIN
CHAIN – SINGLE #65
SUPPORT – JAW AND SPRING
SPACER – W/HOLE
SPRING – ENVELOPE CHAIN JAW
SPRING – HIGH TENSION
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
FLAP OPENER DRIVE ASSEMBLY (PAGE 1 OF 2) – FIGURE A–21
2
1
3
25
26
24
23
22
19
17, 18
16
4
28
27
21
5
20
6
7, 8, 9
15
14
11
10
FLAP OPENER DRIVE ASSEMBLY (PAGE 1 OF 2) – FIGURE A–21
INDEX PART NO.
1
0560312
2
0054664
0054680
3
0054669
4
0546678
5
0597105
6
0546680
7
0054689
8
0597520
9
0597571
10
0546730
11
0054672
12
0522991
13
0546689
14
0567120
15
0548120
16
0534120
17
0053428
18
0597905
19
0534273
20
0546683
21
0597718
22
9900016–008
23
0546734
24
9900000–055
25
0546732
26
9900001–049
27
0546735
28
9900009–022
MAILSTAR 775
TP50162
DESCRIPTION
CUP – SUCTION BLUE – MEDIUM
TUBE AND SHAFT ASSY – SUCKER
TUBE AND SHAFT ASSY – SUCKER (DOUBLE)
GEAR ASSY – IDLER
CLAMP – COLLAR
SHAFT – FOLLOWER ARM
POST ASSY – FLAP OPENER (CONTAINS ITEMS 9 & 10)
BEARING – FLANGED OIL IMPREGNATED (3/8” ID X 1/2” OD X 1” LG.)
BEARING – FLANGED OIL IMPREGNATED (1/4” ID X 3/8” OD X 1/4” LG.)
CAM – FLAP OPENER
BLOCK ASSY – BEARING (CONTAINS ITEMS 13 & 14)
BEARING – BRASS 1/2” ID X 5/8” OD X 3/8” LG. (NOT SHOWN)
BLOCK – BEARING (NOT SHOWN)
PIN – SPRING
BEARING ASSY – CAM SHAFT MAIN DRIVE (CONTAINS ITEM #18)
SHAFT – CAM
PIN – FOLLOWER ARM SPRING
FOLLOWER – CAM
NUT – HEX #10 – 32
ARM – ROCKER FLAP OPENER
SCREW – BIND HEAD #6 – 32 X 1/4” LG.
GEAR – SEGMENT
SCREW – FILLISTER HEAD #8 – 32 X 5/8” LG.
STOP – ECCENTRIC
SCREW – SET #8 – 32 X 3/8” LG.
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
FLAP OPENER DRIVE (PAGE 2 OF 2) – FIGURE A–22
10
2, 3
6, 7 8
9
4, 3
1
24
11
12
14
16 15, 3
23
22
17
18
21
19
20
13
FLAP OPENER DRIVE (PAGE 2 OF 2) – FIGURE A–22
INDEX PART NO.
1
0546072
0553712
2
0055375
3
0597013
4
0055378
5
0530430
6
0055384
7
9900004–051
8
0546320
9
0534120
10
0534273
11
0553730
12
0553811
13
0553820
14
0553660
15
0055368
16
0546660
17
0597718
18
0546659
19
9900005–042
20
0054665
21
9900016–008
22
0546658
23
0546657
24
0597435
MAILSTAR 775
TP50162
DESCRIPTION
SHAFT – JAW OPENER CAM
SHAFT – JAW OPENER CAM (W/KNIFE OPENER)
BEARING ASSY – CAM SHAFT GUARD MOUNT (CONTAINS ITEM 3)
BEARING – BRASS 1/2” ID X 5/8” OD X 5/8” LG
BEARING ASSY – CAM SHAFT (CONTAINS ITEMS 3 & 5)
SCREW – HEX HEAD 1/4” – 28 X 1–3/4” LG. (NOT SHOWN)
SPROCKET – 35B16
SHAFT – TABLE CAM
BEARING ASSY – OPENER SHAFT R.H. (CONTAINS ITEM 3)
SCREW – SHOULDER #10 – 32
FOLLOWER – CAM
SCREW – SOCKET HEAD HEX #10 – 32 X 3/4” LG.
BLOCK ASSY – PIVOT
NUT – HEX #10 – 32
LEVER – CAM FOLLOWER
CAM – BLADE ACTUATOR
WASHER – THRUST 1/2” ID X 1” O.D.
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
FLAP BREAKER & HOLDER POST – FIGURE A–23
1
14
2
13
3
11, 12
4
5
10
9
6, 7, 8
FLAP BREAKER & HOLDER POST – FIGURE A–23
INDEX PART NO.
0009927
1
0547030
2
0534090
3
0534230
4
0530180
5
0543090
6
0009926
7
0009925
8
0597014
9
0546020
10
0547050
11
0530330
12
0534201
13
0534250
14
0547020
MAILSTAR 775
TP50162
DESCRIPTION
POST ASSY – FLAP BREAKER & HOLDER
WASHER – TOP PLATE
SLIDE – FLAP HOLDER
PIN – OPERATING LEVER SPRING
POST ASSY – FLAP BREAKER HOLDER (CONTAINS ITEMS 7 & 8)
POST – FLAP BREAKER
CUP – OIL
CAM – FLAP BREAKER
BUSHING – CAM ROLLER
STRIP – SLIDE HOLD DOWN
PLATE – TOP
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
KNIFE FLAP OPENER – FIGURE A–24
2
21
20
1
22
10
9
12
11
7
18
6
3, 4
15
5
12
16
13 14
17
7
19
KNIFE FLAP OPENER – FIGURE A–24
INDEX PART NO.
1
0523850
2
0547552
0055204
3
0557121
4
0557122
5
0552011
6
0055106
7
8252140
8
0547570
0054751
9
0547520
10
0547540
11
0518932
12
0547610
0547620
0547630
13
0547560
14
0547530
15
0567660
16
0538550
17
0538540
18
0544040
19
0544030
20
0013895
21
0544052
22
0544060
MAILSTAR 775
TP50162
DESCRIPTION
TEE NUT – ENVELOPE GUIDE ANGLE
ARM – OPENER KNIFE TENSION
ROLLER ASSY – KICKER (STACKER MODELS) (CONTAINS ITEMS 3 – 5)
BEARING – NEEDLE
PIN NEEDLE BEARING
HOLDER – ADJUSTABLE KICKER ROLL
KNOB ASSY – ADJUSTING
PLATE – TABLE TOP (STACKER)
BOLT – OPENER EXTENSION ARM (NOT SHOWN)
KNIFE ASSY – ENVELOPE OPENER (CONTAINS ITEMS 9 – 11 & 13 – 15)
KNIFE – ENVELOPE OPENER
BOLT – OPENER KNIFE EYE
KNOB – LOCK
SPRING – KNIFE EXTENSION, SMALL
SPRING – KNIFE EXTENSION, MEDIUM
SPRING – KNIFE EXTENSION, LARGE
CLAMP – KNIFE EXTENSION SPRING
BRACKET – OPENER KNIFE
PIN – LINK
SCREW – DETECTION CONTACT
BLOCK – DETECTION
COLLAR – CLUTCH
SPRING – TORSION
CLAMP – FLAP DETECTION SHAFT
SHAFT – ENVELOPE FLAP DETECTION
SCREW – ENVELOPE DETECTION CONTACT
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TABLE TOP PLATES – FIGURE A–25
3
4
5
6
2
1
7
TABLE TOP PLATES – FIGURE A–25
INDEX
1
2
3
4
5
6
7
PART NO.
0566280
0593715
0571100
0571101
0031477
0571118
0543031
0543030
0054314
0543010
0008046
0008047
0008956
MAILSTAR 775
TP50162
DESCRIPTION
BRACKET – SUPPORT (STACKER)
GUIDE – FLAP CLOSER
PLATE – TOP LH (CD, TO)
PLATE – TOP LH (PERMIT PRINTER ONLY)
PLATE – TOP, REAR LH (CD)
PLATE – TOP, REAR (SF, TO & CD)
SPRING – ENVELOPE HOLD DOWN (WIDE)
SPRING – ENVELOPE HOLD DOWN (NARROW)
SHAFT – ENVELOPE HOLD DOWN
STUD – CLAMP
PLATE – TABLE TOP (A–312 CD)
PLATE – TABLE TOP (CD)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TABLE TOP – FIGURE A–26
3
4
2
5
SEE FIGURE A–17 FOR THE VACUUM FLAP OPENER
6
1
7
1
5
11
12
9
10
8
TABLE TOP – FIGURE A–26
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
0598442
0072749
9900000–088
8253584
0009952
9900000–084
0541303
0009953
0009951
0538402
9086015
8251102
8251056
MAILSTAR 775
TP50162
DESCRIPTION
MARKER – CALIBRATION
GUARD – FLAP OPENER
HINGE – INSERT FLAP OPENER
GUARD – SAFETY SWITCH
GUARD – SHUTTLE (RH)
SWITCH ASSY – SAFETY START (CONTAINS ITEMS 5, 8 – 10)
SWITCH – P.B. SPST
TERMINAL – SOLDERLESS RING (#6)
CABLE (24.50”) – PVC, #20/2, UNSHIELDED UL2509
PANEL – SWITCH MOUNTING (MOTORIZED TABLE)
SWITCH – ROCKER
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
STOP BAR – FIGURE A–27
14
15
11
13
2
17
16
4
13
5
3
6
7,10
8
12
8
17
9
8
1
19
18
STOP BAR – FIGURE A–27
INDEX PART NO.
1
0569016
0009071
2
0569052
3
0569055
4
0008356
5
9900009–042
6
9900016–008
7
9900001–079
8
9900001–081
9
9900001–076
10
9900015–003
11
9900001–075
12
0569054
13
0569083
14
9900001–010
15
0525202
16
0504645
17
0569033
18
0008357
19
0569034
MAILSTAR 775
TP50162
DESCRIPTION
BAR – STOP
SWITCH ASSY – STOP BAR
BRACKET – SWITCH
SPRING – COMPRESSION (STOP BAR)
ARM – STOP BAR OPERATING
SCREW – SET 10–32 X 1”
NUT – HEX, #10 – 32
SCREW – FILLISTER HEAD #10 – 32 X 7/8”
SCREW – FILLISTER HEAD #10 – 32 X 1 – 1/4”
LOCKWASHER – SPLIT, #10 (NOT SHOWN)
PAD – SWITCH ACTIVATING SCREW
BEARING – STOP BAR
SCREW – FILLISTER HEAD #4–40 X 5/8”
SCREW – SHOULDER 1/4 – 28 .63
SWITCH – LEVER ACTUATOR
ARM – STOP BAR
ARM – BAR OPERATING (STOP)
STOP – STOP BAR
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TOP SUCKER DRIVE – FIGURE A–28
1
3
2
4
5
7
6
15
18
14
10
11
12
11
16
13
19
17
8
9
20
25
21
22
23
24
26
27
TOP SUCKER DRIVE – FIGURE A–28
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
0556059
0055018
7006869
9900018–006
0550221
9900014–045
0570170
0550222
9900005–041
0050569
0505776
0505775
9900016–010
0505774
9900014–044
0550224
9900016–008
0550228
0550227
9900000–060
0556057
0556068
0543071
0556058
0550257
0550256
0597718
0550229
0597106
MAILSTAR 775
TP50162
DESCRIPTION
BLOCK – BEARING
SUCKER ASSY – ADJUSTMENT UPPER (CONTAINS ITEMS 2 – 8)
WASHER – FLAT NYLON 1/4”
YOKE – ADJUSTMENT
WASHER – FLAT .250 / .625 / .031
SPRING – PLUNGER RELEASE
LEVER – TOP SUCKER
FOLLOWER ASSY – SUCKER DRIVE (CONTAINS ITEMS 9 – 12 , 14, 17, 21, 25)
CLEVIS – ENVELOPE OPENER
BLOCK – CLEVIS
NUT – HEX 1/4 – 28
ROD – CONNECTING
WASHER – FLAT .250 / .500 / .031
YOKE – FOLLOWER
NUT HEX #10 – 32
SPRING
GUIDE – SPRING
WASHER – SPRING TOP
STOP – SPRING
PIN – PIVOT
SHAFT
CLAMP – UPPER
CLAMP – LOWER
FOLLOWER – CAM
COLLAR – STOCK 7/16” I.D.
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TOP SUCKER ASSY – FIGURE A–29
1
25
24
22
3
2
23
4
21
5
6
1
18
20
13
7
11
14
13
10
14
19
18
17
12
16
8
9
15
NOTE: VIEW FROM UNDERNEATH
TOP SUCKER ASSY – FIGURE A–29
INDEX PART NO.
0014260
1
0550218
2
9900002–037
3
0550219
4
0560319
5
0550250
6
9900001–054
7
0597105
8
9900015–002
9
9900016–006
10
0556059
11
0550242
12
0550215
13
0550257
14
0550256
15
9900003–024
16
0550243
17
0550246
18
9900001–025
19
0556058
20
0550205
21
9900000–043
22
0541820
23
0550208
24
0557046
25
9900009–007
MAILSTAR 775
TP50162
DESCRIPTION
SUCKER ASSY – TOP
TUBE – SUCKER
SCREW – FLAT HEAD 6 – 32 X 1/2”
TUBE – SUCKER
CUP – SUCKER
PLATE – HINGE (UPPER)
SCREW – FILLISTER HEAD, #8 – 32 X 1 1/2” LG.
COLLAR, 3/8” L.D.
LOCKWASHER – #8
NUT – HEX #8 – 32
BLOCK – BEARING
STUD – TINNERMAN BALL
SCREW – CLAMP
CLAMP – UPPER
CLAMP – LOWER
SCREW – HEX SOCKET FLAT HEAD, 10 – 32 X 1”
FASTENER – TINNERMAN STUD
PLATE – TILT (LOWER)
SCREW – FILLISTER HEAD, 6 – 32 X 1/8”
SHAFT
HINGE
SCREW – BIND HEAD 6 – 32 X 1/4”
HOSE – PLASTIC SUCKER, 1/4” DIA.
BLOCK – TUBE
KNOB – ADJUSTING
SCREW – SET HEX SOCKET 6 – 32 X 1/8”
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TABLE ASSEMBLY – LEFT HAND (PAGE 1 OF 2) – FIGURE A–30
1
2
3
4
11
5
10
6, 7
9
24
8
23
21 22
16 17
19
18
12
28
26
27
20
25
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
0543130
0017027
0543100
0543110
0543090
0530180
0053025
0565473
0543060
0543071
0543140
0543080
0055378
0597013
9900004–047
9900014–008
0506338
0552351
0059444
0597108
0543180
0550229
0550094
0553151
0546501
0546490
0570252
0567260
0053428
MAILSTAR 775
TP50162
DESCRIPTION
SHOE – FLAP CLOSER (OVERSIZED MATERIALS)
HOLDER – ADJUSTABLE SHOE
CLAMP – SHOE HOLDER
PIN – SPRING
SPRING – EXPANSION
ROLLER ASSY – CAM
STUD – LEVER ARM
BEARING – FLAP CLOSER OPERATING
PIN – FLAP CLOSER BEARING
SUPPORT – CAM FOLLOWER ROLLER
LEVER – FLAP CLOSER OPERATING
BEARING ASSY (CONTAINS ITEMS 13 – 15)
SCREW – HEX HEAD, 1/4” – 28 X 3/4” LG. (NOT SHOWN)
WASHER – FLAT 1/4” (NOT SHOWN)
SHAFT – STROKE STOP AND KICKER CAM
CAM – KICKER OPERATING
ASSY – SPROCKET
CAM – FLAP CLOSER OPERATING
CAM – UPPER SUCKER BAR
CAM – LOWER SUCKER BAR OPERATING
CENTER JAW OPENER
BLOCK – SPRING PIN
CAM – STROKE STOP OPERATING
HOOK – SPRING
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
1
2
3
4
5
9
10
8
7
11
6
12
13
14 15
25
24
21, 22
16
20
17
19
18
INDEX PART NO.
1
9900000–060
0014259
2
0530344
3
0597262
4
0509662
5
0014257
6
0014258
7
0014256
8
0543210
9
0543210
10
9900016–008
11
0594697
12
9900004–098
13
0550142
14
0597104
15
0550121
16
0550111
17
0550300
18
0550052
19
0550055
20
0597322
21
0053025
22
0530253
23
0597360
24
0548120
25
0555060
MAILSTAR 775
TP50162
DESCRIPTION
SCREW – BIND HEAD, #8 – 32 X 3/8” LG.
MANIFOLD, 6 PORT ROTARY ASSY (CONTAINS ITEMS 2 – 7)
FITTING – HOSE 3/8”
COUPLING – PIPE 1/8”
FITTING – HOSE 10 – 32 / .125
MANIFOLD – 6 PORT ROTARY
PLUG – SCREW
ANGLE – VACUUM MANIFOLD MOUNTING
HOOK – SPRING
HOOK – SPRING
NUT – HEX, #10 – 32
POST – FLAP CLOSER SPRING
SCREW – HEX HEAD, 3/8 – 24 X 3/4” LG.
BAR – LOWER SUCKER
COLLAR
ARM – LOWER DRIVE
SHAFT – BAR HOLDER
BRACKET – LOWER SUCKER BAR BEARING
LEVER – LOWER SUCKER CAM
STUD – LEVER ARM
RING – RETAINING
ROLLER ASSY – CAM FOLLOWER (CONTAINS ITEMS 22 & 23)
BEARING – BRONZE (NOT SHOWN)
PIN – OPERATOR LEVER SPRING
SPRING
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
STROKE STOP – FIGURE A–32
13
5
12
1
8
15
5
1
6
14
7
2
8
3
4
9
13
12
10
11
6
STROKE STOP – FIGURE A–32
INDEX PART NO.
0057004
0057005
1
0570130
2
0570170
3
0570160
4
0570260
5
9900004–048
6
0536360
7
9900014–008
8
0570232
9
9900016–010
10
0530180
11
0570110
12
0570100
0570101
13
0597104
14
0570231
15
0570280
MAILSTAR 775
TP50162
DESCRIPTION
STOP ASSY – STROKE (CONTAINS ITEMS 1 – 13)
STOP ASSY – STROKE DOUBLE (CONTAINS ITEMS 1 – 15)
PLUNGER – RELEASE ARM STOP
SPRING – STROKE STOP PLUNGER RELEASE
WASHER – STOP BOLT
ARM – STROKE STOP RELEASE
BOLT – HEX HEAD, 1/4–28 X 7/8”
ROLLER – FOLLOWER
WASHER – 1/4”
ARM – STROKE STOP CAM FOLLOWER
NUT – HEX, 1/4–28
SPRING
BASE – STROKE STOP
PIN – STROKE STOP BASE
PIN – STROKE STOP BASE (DOUBLE)
COLLAR, 5/16”
SPACER – W/CLEARANCE HOLE
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
FLAP CLOSER – BANK STATEMENT – FIGURE A–33
6
2
1
7
10
21
20
19
22
8
9
18
14
17
16
2
13
12
13
15
11
FLAP CLOSER – BANK STATEMENT – FIGURE A–33
INDEX PART NO.
0050570
1
0050574
2
0050572
3
0505401
4
0505410
5
0597360
6
9900001–046
7
3350750
8
9900017–014
9
0540410
10
0559670
11
3350757
12
3350756
3350776
13
0505783
14
0505402
15
0505781
16
0050573
17
0505779
18
0553790
19
0563220
20
0563180
21
0543090
22
0565473
MAILSTAR 775
TP50162
DESCRIPTION
CLOSER ASSY – FLAP SEALER (BANK STATEMENT)
LINK ASSY – CLOSER ROLLER
ROLLER ASSY – CAM FOLLOWER FLAP SEALER (CONTAINS ITEMS 3 – 5)
HUB – ROLLER (NOT SHOWN)
ROLLER (NOT SHOWN)
SCREW – FILLISTER HEAD, 8–32 X 3/8”
CAM – ROLLER FLAP SEALER (BANK STATEMENT)
WASHER – BRASS
SPRING – EXTENSION (KICKER SLIDE)
PIN – SPRING (VEE BLOCK DETECTION)
POST – FLAP CLOSER SPRING (BANK STATEMENT)
CAM – FLAP SEALER (FACTORY INSTALL)
CAM ASSY – FLAP SEALER (FIELD INSTALL /SPLIT)
SCREW – SHOULDER 10–24 X 1–1/8” LG
STUD – LEVER ARM 7/8” LG
BEARING – CAM LEVER FLAP SEALER (BANK STATEMENT)
LEVER ASSY – CAM FLAP SEALER (BANK STATEMENT)
BEARING – CAM ROLLER
HOOK – SPRING RH JAW OPENER
PIN — SPRING 1/2” LG
PIN – OPERATING LEVER SPRING 3/8” LG
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TABLE DRIVE TRAIN (PAGE 1 OF 2) – FIGURE A–34
1
10
2 3 4
BEHIND FRONT PLATE
8, 9
11
12
13
15 12
14
21
TABLE DRIVE TRAIN (PAGE 1 OF 2) – FIGURE A–34
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
0597646
0563143
0563246
0055851
0558550
0558540
0558531
0597644
0598487
0563135
0563144
0563271
0013644
0013694
0056327
0563281
0597644
0068746
0598487
0027354
0004765
MAILSTAR 775
TP50162
DESCRIPTION
BEARING – BALL
PINION – CROSS SHAFT
SHAFT – CROSS
SPROCKET ASSY – PUSHER CHAIN DRIVE (CONTAINS ITEMS 5 – 7)
SPROCKET – DRIVE (NOT SHOWN)
CLAMP – SPROCKET (NOT SHOWN)
SPACER – SPROCKET (NOT SHOWN)
BEARING – BALL 3/4” ID X 1 – 5/8” OD 7/16” THICK
RING – TOLERANCE
SPACER – GEAR
GEAR – MITER
BEARING – BRONZE 5/8” ID X 13/16” OD X 13/16” THICK
GEAR – MITER
KEY – BEVEL GEAR (NOT SHOWN)
BEARING ASSY – CROSS SHAFT (CONTAINS ITEMS 16 – 20)
BEARING – CROSS SHAFT (NOT SHOWN)
BALL BEARING – .750 X 1.625 X .437 (NOT SHOWN)
BEARING – O.I. .627ID X .815OD X .812 LG (NOT SHOWN)
RING – TOLERANCE (NOT SHOWN)
PLATE – BED
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TRAIN DRIVE TRAIN (PAGE 2 OF 2) – FIGURE A–35
1, 2
23
15
16
14
11
2
3
8
10
4
9
5, 6, 7
TRAIN DRIVE TRAIN (PAGE 2 OF 2) – FIGURE A–35
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
0563246
9900026–004
0013694
0004765
0054254
0009916
0068746
0570070
0506273
0563145
0056349
0068747
0029491
0563146
0563123
0054237
0542360
0542370
0542380
0542350
0542351
0542352
0054254
0009916
0068746
MAILSTAR 775
TP50162
DESCRIPTION
SHAFT CROSS
KEY – WOODRUFF 607 (#11) 188–.875 (NOT SHOWN)
KEY – DRIVE GEAR
PLATE – BED
BRACKET ASSY – L.H. BEARING FRONT (CONTAINS ITEMS 6 & 7)
BRACKET – BEARING LH (FRT)
BEARING – .627ID X .815OD X .812 LG
LATCH – STROKE STOP
SHAFT – DRIVE SPROCKET
GEAR – MITER
BRACKET ASSY – SHAFT (CONTAINS ITEMS 12 & 13)
BEARING – OI .750ID X .937OD X 1.0 LG. (NOT SHOWN)
BRACKET – DRIVE SHAFT (NOT SHOWN)
GEAR – MAIN DRIVE SHAFT
SHAFT – DRIVE
SPROCKET ASSY – DRIVE (CONTAINS ITEMS 17 – 22)
SPROCKET – DRIVE 65C21 .625 (NOT SHOWN)
DRIVER – SPROCKET (NOT SHOWN)
PIN – OPEN (NOT SHOWN)
SPACER W/CLEARANCE HOLE (NOT SHOWN)
HOLDER – PIN (REAR) (NOT SHOWN)
HOLDER – PIN FRONT (NOT SHOWN)
BRACKET ASSY – LH BEARING FRONT (CONTAINS ITEMS 24 & 25)
BRACKET – BEARING LH (FRONT) (NOT SHOWN)
BEARING OI .627ID X .815OD X .812 LG (NOT SHOWN)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
MOTORIZED TABLE ADJUSTMENT – FIGURE A–36
18
3, 4
7
13
6
5
20
19
2
1
24
22
21
23
MOTORIZED TABLE ADJUSTMENT – FIGURE A–36
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
0028304
0020606
8251102
0008316–086
8251056
0009955
8251062
8251468
9900000–086
9900015–002
9900016–006
0538408
0538162
0538195
0538404
9900000–086
9900015–003
8251234
0538163
0538170
0013438
9900004–087
0009954
0020459
MAILSTAR 775
TP50162
DESCRIPTION
BRACKET – NUT MOUNTING
LOCKSCREW – TABLE, LH
PANEL – SWITCH MOUNTING
LABEL (NOT SHOWN)
SWITCH – ROCKER
CABLE ASSY – CONTROL SWITCH
BREAKER – CIRCUIT 2A
PLATE – MOUNTING CIRCUIT BREAKER (NOT SHOWN)
SCREW – BINDING HEAD 8 – 32 X 3/8” LG. (NOT SHOWN)
WASHER – LOCK SPLIT #8 (NOT SHOWN)
NUT – HEX #8 – 32 (NOT SHOWN)
SPLICE – LINE (RED) #22 – #18F (NOT SHOWN)
BOX – JUNCTION 4X4 (NOT SHOWN)
NUT – WIRE (ORANGE) #14 – #18 (NOT SHOWN)
TERMINAL –WIRE (RING) #22–#16 (NOT SHOWN)
SCREW – BINDING HEAD #10 – 32 X 3/8” LG. (NOT SHOWN)
WASHER – LOCK SPLIT #10 (NOT SHOWN)
CABLE ASSY – MOTORIZED TABLE
COVER – BOX 4X4
CLAMP – CABLE
NUT – TABLE DRIVE ROD
SCREW – HEX HEAD CAP 3/8” – 16 X 1–3/4” LG.
GEAR MOTOR ASSY – TABLE ADJUSTMENT
ANGLE – MOTOR MOUNTING
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TURNOVER MOUNTING – FIGURE A–37
25
1
24
CHAIN TAKEAWAY
3
2
5
22
19
20
4
21
7
15
14
13
FRAME – LEG
6
8
23
9
MAIN CAM SHAFT
11
12
18
10
17
16
TURNOVER MOUNTING – FIGURE A–37
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
0008360
0014767–001
8251136
0059439
8251137
0554280
0594709
0594303
0594302
0594304
0594305
0594778
0594696
0542611
0546727
0594695
7002595
0563770
0563771
0563772
0594689
0506259
0597757
0594783
0008046
0008045
0008147
0008146
0008344
MAILSTAR 775
TP50162
DESCRIPTION
ASSY – FRONT ENVELOPE GUIDE (ELEVATOR FEED)
ASSY – FRONT ENVELOPE GUIDE (SHUTTLE FEED)
GUARD – TURNOVER
ASSY – ENVELOPE TURNOVER
GUARD – GENEVA
SPACER
GUIDE – ENVELOPE FLAP
PAD – LEVELING
SCREW – ADJUSTMENT
BAR – TURNOVER SUPPORT
BRACKET – TURNOVER SUPPORT
NUT – IDLER LOCK
BRACKET – IDLER
IDLER – CHAIN
LINK ASSY – CONNECTING #35 CHAIN (CONTAINS ITEMS 16 – 18)
LINK – CHAIN CONNECTION
PLATE – CHAIN CONNECTION
SPRING CLIP – CHAIN CONNECTION
PLATE – REAR INSERT
SUPPORT – TURNOVER TABLE
NUT – SPEED #6–32
STOP – ENVELOPE
PLATE – TABLE TOP (ELEVATOR FEED)
PLATE – TABLE TOP (SHUTTLE FEED)
PLATE – FILLER
BRACE – FILLER PLATE
PLATE – FILLER TURNOVER
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TAKEAWAY TOP PARTS – FIGURE A–38
12
19
13
5
11
12
13
5
11
DUAL MARK
18
1, 2
15
16
17
12
5
10
11
8
4
14
13
10
9
3
8
7
6
TRIPLE MARK
TAKEAWAY TOP PARTS – FIGURE A–38
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
0055109
0561173
0014813
8252957
8251115
8251256
8251603
8251664
8253334
8253341
0009935
0014582
0014581
9900002–054
0014583
0054314
0506457
8251606
8253336
9900001–051
0506458
8251605
8253335
0021098
0509696
0543031
0021099
0509697
8253837
8251604
MAILSTAR 775
TP50162
DESCRIPTION
KNOB ASSY – ADJUSTING (SMALL) (CONTAINS ITEM 2)
KNOB – ADJUSTING 7/8” OD (SMALL)
ANGLE – REAR GUIDE (R.H.)
GUIDE – TOP PLATE
PLATE – FRONT TOP (NO OR 1 MARKER)
PLATE – FRONT TOP (NO OR 1 MARKER W/TELESCOPING INTERFACE)
PLATE – FRONT TOP (DUAL MARKER)
PLATE – FRONT TOP (DUAL MARKER W/TELESCOPING INTERFACE)
PLATE – FRONT TOP (TRIPLE MARKER)
PLATE – FRONT TOP (TRIPLE MARKER W/TELESCOPING INTERFACE)
GUIDE – PUSHER CHAIN
PLATE – REAR TOP (STANDARD)
PLATE – REAR TOP (W/TELESCOPING INTERFACE)
SCREW – FLAT HEAD #8 – 32 X 3/8” LG
PLATE – TOP FRONT (R.H.)
SHAFT ASSY – ENVELOPE HOLD DOWN
GUIDE – STACKER (FRONT L.H.)
GUIDE – STACKER FRONT L.H. (DUAL MARKER)
GUIDE – STACKER FRONT L.H. (TRIPLE MARKER)
SCREW – FILLISTER HEAD #8 – 32 X 7/8” LG
GUIDE – STACKER (FRONT CENTER)
GUIDE – STACKER FRONT CENTER (DUAL MARKER)
GUIDE – STACKER FRONT CENTER (TRIPLE MARKER)
STUD – CLAMP
STUD – CLAMP SERVICE ONLY AS OF 8/93
SPRING – HOLDDOWN
DETECTOR ASSY – RACEWAY JAM
SPRING – KNIFE EXTENSION
GUIDE – STACKER CENTER (DUAL MARKER)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TAKEAWAY DETECTORS (SERVICE ONLY) – FIGURE A–39
7
10
8
9
1
24
18
23
22
TAKEAWAY DETECTORS (SERVICE ONLY) – FIGURE A–39
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
0050699
0506427
8253442
0594757
0597157
0597678
0543031
0054312
0509696
0050907
0502544
0504056
0504905
0506159
0021097
0509698
0538402
0059421
0068764
0594758
0594768
0062993
6060110
0072088
MAILSTAR 775
TP50162
DESCRIPTION
LAMP ASSY – COUNT & DETECT – SERVICE ONLY AS OF 8/93 (CONTAINS ITEMS 2 – 6)
PIPE – LAMP (NOT SHOWN)
HOLDER – LIGHT (NOT SHOWN)
INDICATOR – LIGHT (CLEAR CONVEX) (NOT SHOWN)
LAMP – GE 327 (28V) (NOT SHOWN)
SPLICE – WIRE #18 – #1 6 (NOT SHOWN)
SPRING – ENVELOPE HOLDDOWN (WIDE)
SHAFT ASSY – CLAMP
STUD – CLAMP
DETECTION ASSY – RACEWAY JAM – SERVICE ONLY AS OF 8/93 (CONTAINS ITEMS 11 – 17)
COVER – SWITCH TERM (NOT SHOWN)
SWITCH – LEVER ACTIVATING SPDT (NOT SHOWN)
SPACER – TAPPED (NOT SHOWN)
BLOCK – CLAMP (NOT SHOWN)
BRACKET – SWITCH (NOT SHOWN)
BRACKET – SWITCH – SERVICE ONLY AS OF 8/93 (NOT SHOWN)
TERMINAL – SOLDERLESS RING (#6) (NOT SHOWN)
HOLDER ASSY – PHOTOCELL SERVICE – ONLY AS OF 8/93
TRANSISTOR – PHOTO (NOT SHOWN)
SOCKET – TRANSISTOR (NOT SHOWN)
HOLDER – PHOTOCELL (NOT SHOWN)
PLATE – SCAB
PLATE – SCAB
PLATE – TAKEAWAY – FILLER
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
SENSORS & DETECTORS – EXIT END – FIGURE A–40
5
1
2
8
9
3
SENSOR ASSY
TURNOVER
7
6
4
SENSORS & DETECTORS – EXIT END – FIGURE A–40
INDEX
1
2
3
4
5
6
7
8
9
PART NO.
0034829
0035278
0035279
0034883
0021099
0021097
0506159
0504056
0502544
0504905
MAILSTAR 775
TP50162
DESCRIPTION
SENSOR – SELF CONTAINED
HOLDER – SENSOR
PIPE – SENSOR MOUNTING
TAPE – REFLECTIVE 3/8 X 1”
DETECTOR ASSY – JAM
BRACKET – SWITCH MOUNTING
BLOCK – CLAMP
SWITCH – LEVER ACTUATING
COVER – SWITCH
SPACER – TAPPED
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
TAKEAWAY DRIVE – PAGE 1 OF 2 – FIGURE A–41
3
5
3
1
6
4
2
9
19
11
12 10
13
17, 18
8
7
14, 15
27
16
21
22
23
24, 25, 26
20
1
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
0546020
0521230
0506169
0504329
0506127
0506101
8250944
8250942
0594628
0506101
0520030
9900014–009
9900004–073
0050981
0051013
0051014
8251951
9900005–064
0050653
0520051
0594728
0027653
9900016–014
9900015–006
0043861
0054240
0542402
0072204
0597325
MAILSTAR 775
TP50162
DESCRIPTION
CUP – OIL 90 DEGREE #10 – 32 THREAD
EXTENSION – OILER
SUPPORT – CHAIN GUIDE 2 – 1/2” GAP
MOUNT – SADDLE
SUPPORT – BEARING (R.H.)
POST – TABLE
PLATE – CONNECTOR (TAKEAWAY)
BLOCK – CONNECTING PLATE MOUNTING
BRACKET – IDLER
POST – TABLE
BEARING – IDLER
SCREW – HEX HEAD 5/16” – 24 X 7/8”LG
CARD ASSY – 10 PIN RIBBON TO TERM
CABLE ASSY – L.H. CONTROL (STACKER & CONVEYOR DEL.)
CABLE ASSY – L.H. CONTROL (TURNOVER)
COVER – CARD ASSY
SCREW – SOCKET HEAD 1/4” – 28 X 3/4”
SUPPORT ASSY – BEARING
BEARING – BRONZE 5/8 X 3/4 X 7/16 (NOT SHOWN)
PLATE – FLOOR
GUARD – IDLER CHAIN
NUT – HEX 3/8” – 24
SPROCKET ASSY – IDLER RH TOP (21 TOOTH) (CONTAINS ITEMS 25 & 26)
SPROCKET – DRIVE 65B 21.750
BUSHING – OI 1/2” X 3/4” X 1”
E – RING – 1/2”
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
1
2
4
3
13
29
30
3
28
10
14
17
27
16
1
15
18
21
17
22
24
22
23
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0597109
0506250
9900026–003
0013813
0506048
0542100
0542110
0542111
0558057
0050676
0506271
0506272
0506273
0593564
0506257
0593563
0597325
0059446
0597095
0597515
0518967
0546020
0506258
0054240
0542402
0597068
0506039
0563773
0563774
0563775
MAILSTAR 775
TP50162
DESCRIPTION
SHAFT – TRACK DRIVE”
KEY – WOODRUFF #7
CHAIN ASSY – PUSHER (CONTAINS ITEMS 5 – 9)
CHAIN – PUSHER PIN #65 12 – 1/2” LG (NOT SHOWN)
LINK – CONNECTING (NOT SHOWN)
LINK – CONNECTING (#65) (NOT SHOWN)
LINK ASSY – CONNECTING (NOT SHOWN)
LINK – INSERT PUSHER CHAIN CONN (NOT SHOWN)
SPROCKET ASSY – DRIVE (SPROCKET 5/8” BORE) (CONTAINS ITEMS 11 & 12)
SPROCKET – DRIVE 65B21 5/8” (NOT SHOWN)
SPROCKET – DRIVE
CHAIN – TAKEAWAY
SPROCKET – DRIVE 25B21 5/8”
E – RING – 1/2”
SPROCKET ASSY – IDLER (16 TOOTH) (CONTAINS ITEMS 19 & 20)
BEARING – BRONZE 1/2” ID X 5/8” OD X 1/2” THK (NOT SHOWN)
STUD – IDLER SPROCKET 2 – 1/8” LG (3/8 – 24 X 3/4” THD)
SUPPORT – TAKEAWAY
SPROCKET ASSY – IDLER RH TOP TABLE (21 TOOTH) (CONTAINS ITEMS 25 & 26)
BEARING – BRONZE 1/2” X 3/4” X 1” (NOT SHOWN)
LINK – CHAIN CONNECTION (NOT SHOWN)
PLATE – CHAIN CONNECTION (NOT SHOWN)
SPRING CLIP – CHAIN CONNECTION (NOT SHOWN)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
STACKER TOP – FIGURE A–43
20
2
1
3
4
5
17
16
18, 19
6, 7
15
8
11
1
14
21
13
12
9
5
10
22
5
STACKER TOP – FIGURE A–43
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
0548120
0542070
0563220
0566592
0597321
0056660
0597471
9900001–044
0541102
0566515
0566516
0536160
0519128
0566611
0566517
0566593
0566591
0505655
0566231
0566232
0566130
0505656
0566222
0541105
0054110
0056657
0050550
2380225
MAILSTAR 775
TP50162
DESCRIPTION
PIN – STOP SPRING
SPRING – JAW
PIN – SPRING
SLIDE – ENVELOPE STACKER GUIDE POST
RING – EXTENSION E FLANGED, 3/16”
SWITCH ASSY – STACKER GUIDE
SWITCH
ARM – SWITCH ACTIVATING
PIN – ARM GUIDE (LOWER)
SPRING – DETECTOR ARM
PIN – PIVOT
HOLDER – ENVELOPE
PIN – ARM GUIDE (UPPER)
PIN – SLIDE GUIDE
POST – STACKER GUIDE (R.H.)
POST – STACKER GUIDE (R.H.) (18”)
CLIP – STACKER HINGE
HINGE – STACKER
POST – STACKER GUIDE (L.H.) FRONT & REAR
POST – STACKER GUIDE (L.H.) FRONT & REAR (18”)
BAR – ENVELOPE STACKER (REAR)
KNOB – ADJUSTING
POST ASSY – STACKER GUIDE
POST ASSY – STACKER GUIDE (18”)
POST ASSY – STACKER GUIDE (6 – 1/2 X 10” ENV MODIF)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
STACKER – BOTTOM (1 OF 2) – FIGURE A–44
1
2
3, 4
5
6
14
15
12
13
9
14
13
10
11
SQUARE SHAFT KIT
12
8
7
INDEX PART NO.
1
0566010
2
0566023
0566030
0566021
0566027
3
0566231
4
0566232
5
0566172
6
0055105
7
0566663
8
0566188
9
0523850
10
0055105
11
0534273
12
0566110
13
0566300
14
0540410
15
0567660
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – REAR
PLATE – FRONT STACKER(MAX 5” WIDE ENV)
PLATE – FRONT STACKER(MAX 4 – 1/8” WIDE ENV)
PLATE – FRONT STACKER(STD 3 – 1/4” WIDE TAB CARD ENV)
PLATE – FRONT STACKER(MAX 6 – 1/4” WIDE ENV)
HINGE – STACKER
BAR – FRONT ENVELOPE STACKER
KNOB —ADJUSTING
GUARD – FRONT STACKER
PAD – GUIDE ADJUSTING
SHAFT – CAM
CAM – STACKER OPERATING
BASE – STACKER POST (L.H.)
SPRING
PIN – GUIDE POST LATCH
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
2
1
1
7
6
SQUARE SHAFT KIT
8, 9
10
12
13
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
0567660
0056605
0566042
0566050
0530250
0563220
0566310
0566340
0532190
0566320
0068764
0535101
0594758
MAILSTAR 775
TP50162
DESCRIPTION
ELEVATOR ASSY – STACKER (CONTAINS ITEMS 3 – 6)
ELEVATOR (NOT SHOWN)
PIN – ELEVATOR ROLLER (NOT SHOWN)
ROLLER (NOT SHOWN)
PIN – SPRING
GUARD – STACKER CHAIN
STUD – TABLE
EXTENSION – TABLE STUD
SPRING – ENVELOPE STACKER
TRANSISTOR – PHOTO (NOT SHOWN)
HOLDER PHOTO CELL
SOCKET – TRANSISTOR
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
STACKER KICKER – FIGURE A–46
8
9
10
7
3
1
4
5
6
11
2
12
3
15
16
14
6
17, 18, 19
23
20
22
21
13
STACKER KICKER – FIGURE A–46
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
0540410
0563220
0552142
0552360
0552131
0543210
0055205
0552021
0552031
0552070
0502654
0552010
0055108
0552082
0555230
0552340
0552332
0535080
0536360
0530330
0552130
0552092
0502097
MAILSTAR 775
TP50162
DESCRIPTION
PIN – SPRING
CAP – GUIDE POST
SLIDE – KICKER
STUD – KICKER SWIVEL
HOOK – SPRING
BODY ASSY – ENVELOPE REGISTER KICKER (CONTAINS ITEMS 8 – 12)
BODY – ENVELOPE REGISTER KICKER
KICKER – STACKER
PIN – KICKER HINGE
SPRING
BRACKET – SPRING HOLDER
POST – KICK GUIDE (R.H.)
SPACER – ARM BRACE
LEVER – KICKER CAM FOLLOWER
PIN – PIVOT
ROLLER – CAM
STUD – KICKER LINK
POST – KICKER SLIDE GUIDE (L.H.)
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
CONVEYOR DELIVERY TOP – FIGURE A–47
12
12 13
8
9
9
8
11
14 7
11
7
5
14
5
10
15
4
4
10
6
5
3
6
16
1
17
18
2
19
21
20
13
CONVEYOR DELIVERY TOP – FIGURE A–47
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
0593047
0593933
0055109
0597105
0593267
9900009–057
0593266
0059337
0597342
0566290
0594693
9900009–061
0594717
9900004–045
0593934
9900000–060
9900002–054
0520240
0520220
9900015–005
9900004–073
MAILSTAR 775
TP50162
DESCRIPTION
EXTENSION – TABLE END
GUIDE – ADJUSTMENT ENVELOPE
KNOB ASSY – ADJUSTMENT
LEVER – ROLLER
SETSCREW – CUP PT. 1/4” – 20 X 1/4” LG.
SHAFT – ROLLER
WHEEL ASSY – TAKEAWAY
RING – GRIP 1/4”
SHAFT – REAR STACKER
SPRING – TORSION
STUD – CLAMP
SCREW – HEX HEAD., 1/4” – 28 X 1/2” LG.
GUIDE – FIXED ENVELOPE
SCREW – BIND HEAD., #10 – 32 X 3/8” LG.
SCREW – FLAT HEAD., #8 – 32 X 3/8” LG.
SUPPORT – TOP
STRAP – FRONT TABLE TOP
LOCKWASHER – SPLIT, 5/16”
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
CONVEYOR DELIVERY DRIVE – FIGURE A–48
1, 2
28
7
6
5
15
15
4
3
27
1, 2
9
26
3
17
8
16
12
25
18
22
15
20, 21
23
11
10
24
13
19
14
CONVEYOR DELIVERY DRIVE – FIGURE A–48
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
0059318
0517014
0597109
0593055
0597777
0594674
0593045
0593057
0593044
0546020
0503438
0059317
0593170
0594628
0059322
0597106
0593042
0003670
0034995
0001296
7002613
0593048
0018012
0503104
0594418
0593049
0503736
0503106
MAILSTAR 775
TP50162
DESCRIPTION
BEARING ASSY – SPEED ROLLER
BUSHING 5/8 ID
SHAFT – SPEED ROLLER
BELT – TIMING 1/2”P
PULLEY – TIMING 20H100 5/8”
PULLEY – TIMING 30XLB037 3/8”
CUP – OIL
BELT – TIMING 150XL037 75T
PULLEY ASSY – IDLER
STUD – IDLER
BRACKET – IDLER
BEARING ASSY – SEALER ROLL
SHAFT – RUBBER ROLLER
ROLLER – CD (7/16”)
CONTROLLER – MOTOR D.C.
MOTOR – D.C. DRIVE
BRUSH – MOTOR D.C. (NOT SHOWN)
PLATE – BED PLATE TIE
BRACKET – MOTOR MOUNTING
PULLEY – TIMING 18XL037 3/8”
EXTENSION – BED PLATE
BELT – TIMING 210 X L037
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
TABLES
CONVEYOR DELIVERY LAYOUT – FIGURE A–49
20
3
2
5
6
21
10
7
10
8
14
9
4
1
10
11
15
12
16
13
19
17
18
(REF)
PLATE BED
CONVEYOR DELIVERY LAYOUT – FIGURE A–49
INDEX PART NO.
1
0593046
2
0571116
0031477
3
0059465
0014767 – 003
4
0008957
0008956
5
0561173
6
9900016–603
7
0059346
8
0593027
9
0593260
10
0597106
11
0593039
12
0540040
13
0555060
14
0524980
15
0059347
16
0593029
17
0050981
18
E8251951
19
0593052
20
0031476
21
0594205
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – BELT – SKID
PLATE – TOP LH SO 12/92
PLATE – TOP LH
KNOB – STOP BLOCK ADJUSTMENT
NUT – WING, #10 – 32
YOKE ASSY – SEALER ROLL
SHAFT – TOP ROLL
ROLLER – FLAP SEALER
SHAFT – PIVOT
HOOK – SPRING
BASE – UPPER ROLLER
BRACKET ASSY – YOKE
HOOK – SPRING
CARD ASSY – 10 PIN RIBBON TO TERMINAL
COVER – CARD ASSY.
GUIDE – ENVELOPE REAR CD
GUARD – SEALER ROLLER
ISSUE 12/02
TABLES
MAILSTAR 775
TP50162
ISSUE 12/02
NOTES
TABLES
FIGURE B
SECTION B – RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
DRIVE SHAFTS & GRIPPER ARM BRACKETS – FIGURE B–1
9
1
4
4
6
20
13
14
17
14, 20
19, 21, 22
19, 23
14
24
13, 26
7
DRIVE SHAFTS & GRIPPER ARM BRACKETS – FIGURE B–1
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
DESCRIPTION
0062833
0062828
0062836
0062832
0062827
0555080
0555084
0062834
0062829
0062831
0043020
0062826
0043019
0017170
0599173
0599045
9900004–100
9900015–006
0599701
9900004–072
9900015–005
0599110
0599171
0599702
0599172
0599111
0597104
9900004–076
0599013
0564320
9900004–077
9021007
BRACKET – GRIPPER ARM RH (CONTAINS ITEMS 2 & 3)
BRACKET – GRIPPER ARM (RH) (NOT SHOWN)
BUSHING – BRONZE .565 X .753 X 1.06 LG (NOT SHOWN)
BRACKET – GRIPPER ARM CENTER (CONTAINS ITEMS 3 & 5)
BRACKET – GRIPPER ARM (CENTER) (NOT SHOWN)
SHAFT – GRIPPER ARM (4 STA)
BRACKET – GRIPPER ARM LH M/S (CONTAINS ITEMS 3 & 8)
BRACKET – GRIPPER ARM (LH MS) (NOT SHOWN)
BRACKET – GRIPPER ARM (FOR BALL BEARING) L.H. (CONTAINS ITEMS 3 & 10)
BRACKET ASSY – GRIPPER ARM (W/SELF LUBE BEARING) L.H. (CONTAINS ITEM 11 & 12)
BRACKET – GRIPPER ARM (LH)
BRACKET – GRIPPER ARM
BEARING, SELF LUBRICATING
COUPLING – DRIVE SHAFT
BEARING – M.S. DRIVE SHAFT
SCREW – HEX HEAD, 3/8 – 24 X 1” LG. (NOT SHOWN)
LOCKWASHER – SPLIT, 3/8 (NOT SHOWN)
PLATE – BEARING SUPPORT
SCREW – HEX HEAD, 5/16 – 24 X 3/4” LG. (NOT SHOWN)
LOCKWASHER – SPLIT, 5/16 (NOT SHOWN)
SHAFT – DRIVE EXTENSION (4 STATION LH)
SHAFT – MAIN DRIVE (4 STATION CTR)
SHAFT – MAIN DRIVE (6 STATION LH)
SHAFT – MAIN DRIVE (6 STATION CTR)
SHAFT – MAIN DRIVE (RH SECTION)
COLLAR – STOCK .312
SCREW – HEX HEAD, 5/16 – 24 X 1 1/2” LG.
BRACKET – MAIN DR BEARING
SUPPORT – BEARING PLATE
SCREW – HEX HEAD, 5/16 – 24 X 1 3/4” LG. (NOT SHOWN)
SQUARE KEY STOCK – 1/4
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
INSERT PLATE AREA – FIGURE B–2
2
4
3
5, 6
7, 8
9, 10
1
11
13
17
17
16
15
14
12
INSERT PLATE AREA – FIGURE B–2
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
0561126
0561129
0561127
0561128
0555223
9900005–039
0556118
9900001–050
0556119
9900005–040
0556116
0556117
0027436
0017986
7007180
0056124
0055109
0567660
MAILSTAR 775
TP50162
DESCRIPTION
SPACER – BRUSH HOLDDOWN (RGA)
ROD – BRUSH HOLDDOWN (LONG)
BLOCK – HOLDDOWN BRUSH MOUNTING
BRUSH – HOLDDOWN (LONG)
BRACE – OPEN ARM
SCREW – HEX HEAD, #10 – 32 X 3/8” LG.
BLOCK – BRUSH MOUNTING
SCREW – FILLISTER HEAD, #8 – 32 X 3/4” LG.
CLAMP – BRUSH MOUNTING
SCREW – SOCKET HEAD, #10 – 32 X 1/2” LG.
ROD – BRUSH HOLDDOWN (SHORT)
BRUSH – HOLDDOWN (SHORT)
STRIP – INSERT PLATE
PLATE ASSY – INSERT
PLATE ASSY – INSERT (UNDERSIZED INSERTS)
STOP ASSY – INSERT
KNOB ASSY
PIN – LINK 3/16” OD X 5/8” LG.
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
PUSHER FINGER & GRIPPER ARM DRIVE – FIGURE B–3
6
5
3
15
4
1, 2
13 14
11
23
25
7
22
10
12
8, 9
24
16, 17
23
18
22
21
19
20
PUSHER FINGER & GRIPPER ARM DRIVE – FIGURE B–3
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
0555105
0557020
0597111
0555080
0555084
0009883
9900004–071
0597106
0555390
9900016–041
0536360
0555362
0555070
0555073
0599075
0599138
0532010
0591390
0555090
0055516
0557010
0557020
0570050
0068715
0597322
0597337
0597341
0555141
7009221
0555130
E251019
MAILSTAR 775
TP50162
DESCRIPTION
DRIVE – GRIPPER ARM SHAFT
SPACER
COLLAR – STOCK 3/4” ID
SHAFT – GRIPPER ARM (4 STATION)
ASSY – GRIPPER ARM (DUAL FAULT)
SCREW – HEX HEAD 5/16–24 X 5/8
PIN – JAW OPENER CAM FOLLOWER
NUT – JAM 3/8”-24
ROLLER – JAW OPENER CAM
LEVER – JAW OPENING AND CLOSING
SHAFT – GRIPPER JAW OPERATING (4 STA)
SHAFT – GRIPPER JAW OPERATING (4 STA MULTI)
SPACER – 1/16 X 3/4
SPACER – 3/16 X 3/4
LEVER – HAND
LEVER ASSY – JAW OPERATING
ARM – PUSHER FINGER
WASHER – LOCK
PIN – SPRING
SPRING – TENSION
RING – “E” 1/4”
RING – RETAINING
RING – GRIP
CLIP – SPRING
ROD – GRIPPER JAW OPENER
LEVER – GRIPPER JAW OPERATING
LEVER – GRIPPER JAW OPERATING (THICK MATERIAL)
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
SERVICE ENHANCED GRIPPER ARM KITS – FIGURE B–4
3
15
2
6
16
12
13
14
4
7
7
1
5
8
5
9
10
4
11
SERVICE ENHANCED GRIPPER ARM KITS – FIGURE B–4
INDEX PART NO.
7010354–001
7009103
1
7008699
2
7008691
3
9900004–071
4
0555141
5
0597341
6
0523010
7
9900017–005
8
7009221
9
7008726
10
7008697
11
7008692
0044095
12
0010896
13
0010897
0032743
14
0010895
15
0044121
16
0504254
MAILSTAR 775
TP50162
DESCRIPTION
KIT – LEVER AND GRIPPER JAW
LEVER ASSY JAW OPERATING (ENHANCED/W BUSHING) (CONTAINS ITEMS 1 & 2)
LEVER – JAW OPERATING
BEARING – PLASTIC 3/16ID X 5/16OD X 3/16”
SCREW – HEX HEAD 5/16”-24 X 5/8” LG
CLIP – SPRING
RING – GRIP
SPACER
WASHER – FLAT BRASS #10
JAW ASSY – GRIPPER W/BEARING
JAW – GRIPPER
KIT – GRIPPER ARM DETECTION CABLE (CONTAINS ITEMS 12 – 16)
CONNECTOR – CAP 2 PIN
CONTACT – PIN MATE AND LOCK
WIRE ASSY – DETECTION
CONNECTOR – PLUG MATE–N–LOCK
CONTACT – SOCKET
STRAP – MINI TIE
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
GRIPPER ARM – FIGURE B–5
1
24
2
4
25
26
23
1
5
22
21
3
6
20
28
19
18
8
17
16
9
15
14
10
13
12
11
7
27
GRIPPER ARM – FIGURE B–5
INDEX PART NO.
0045936
0017937
0009883
1
0044121
2
0011857–003
3
0010895
4
0028540
5
0014109
6
0536643
7
0053678
8
9900009–090
9
0597883
10
0555060
11
0536610
12
0536613
13
0536653
14
7001706
9900022–001
15
7250220
16
0536644
17
0536647
18
0536646
19
0536658
20
0504254
21
0597911
22
0053662
23
0017181
24
0009885
25
0547030
26
0536602
27
0053671
28
0536641
MAILSTAR 775
TP50162
DESCRIPTION
GRIPPER ARM ASSY W/BUSHING FOR JAW PIN
GRIPPER ARM ASSY
GRIPPER ARM ASSY (DUAL FAULT/FOOD STAMP)
CONTACT – SOCKET
CONNECTOR – PLUG MATE–N–LOC
CONNECTOR – PLUG MATE–N–LOC
ARM – GRIPPER W/BEARING, PIN, AND BOLT (CONTAINS ITEMS 9 & 21)
BLOCK – INSULATOR
MOUNT – CONTACT
ADJUSTMENT SCREW ASSY
SCREW – SET NYLON TIP 10–32 X 1/2
PIN – GROOVED
SPRING – JAW
JAW – GRIPPER
PIN – DOWEL
WASHER
SCREW – SET NYLON 8–32 X 1/2
SCREW – SET STEEL CORE NYLON 8–32 X 1/2
STRIP – INSULATOR
CLAMP – LEVER
SPRING – CONTACT
CONTACT – SPRING
PLATE – SPRING BACK-UP
TIE – WIRE
BEARING – SLEEVE OIL IMPREGNATED
WIRE DETECT ASSY 6 1/2”LG (RING & SPADE CONN)
WIRE DETECT ASSY 14”LG (FLAG & SPADE CONN)
WIRE DETECT ASSY (DUAL FAULT ONLY)
WASHER
COLLAR – INSULATING
LEAD ASSY – SPRING
BLOCK – TERMINAL
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
PUSHER FINGER & DRIVE – FIGURE B–6
3, 4
7
6
5
1
8
2
9
10
14
11
12
16
15
7
11
13
9
17
21
18
20
19
PUSHER FINGER & DRIVE – FIGURE B–6
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
0068715
0597322
0557010
0557020
0597337
0557146
0557131
0557119
0557124
0029817
0029880
0557125
0557127
0557126
0021370
0029814
0055740
0557046
0557045
0563220
0557147
0557148
0505840
0557107
0021370
0029814
0557128
0557093
MAILSTAR 775
TP50162
DESCRIPTION
RING – “E” 1/4”
WASHER – LOCKSCREW (NOT SHOWN)
RING – RETAINING
SHAFT – PUSHER FINGER R.H.
SCREW – PIVOT
ARM – PUSHER FINGER R.H.
SCREW – PLASTITE
ASSY – FINGER PUSHER R.H. DARK GREEN (CONTAINS ITEMS 10 –13)
ASSY – FINGER PUSHER R.H. LIME GREEN (CONTAINS ITEMS 10 –13)
PIN – ROLLER
WASHER – ROLLER
ROLLER – RETURN GUIDE
FINGER – PUSHER L.H. & R.H. DARK GREEN
FINGER – PUSHER L.H. & R.H. LIME GREEN
CLAMP ASSY – PUSHER FINGER (CONTAINS ITEMS 14 – 16)
KNOB – ADJUSTMENT
CLAMP – PUSHER FINGER SHAFT
PIN – SPRING
SHAFT – PUSHER FINGER 2-5/16” LG SO
SHAFT – PUSHER FINGER 1-7/8” LG SO
SHAFT – PUSHER FINGER
ARM – PUSHER FINGER (LONG)
ADAPTER – PUSHER FINGER
CAP – PUSHER FINGER
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
MOISTENER OPERATION – VIEW I – FIGURE B–7
1,2
3
4
23
19
24
25
5
7
6
12
14, 15
22
21
19
13
10
8 9
20
11
18
16
17
MOISTENER OPERATION – VIEW I – FIGURE B–7
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
0548160
0548170
0548150
0548190
0543071
0548220
0567660
9900016–014
9900015–006
9900014–070
0548203
0548210
0013235
0013240
0565522
9900006–106
0056421
0572180
0502455
0565478
0056548
0565484
0565461
0597451
0053025
0565473
0548140
MAILSTAR 775
TP50162
DESCRIPTION
BEARING – STEEL SLEEVE
YOKE – CAM FOLLOWER
PIN – PIVOT
LINK – OPERATING
PIN – LINK
NUT – HEX 3/8–24
WASHER – LOCK SPLIT 3/8
WASHER – FLAT 13/32 X 47/64 X 1/16
ARM – ROCKER
STUD – ROCKER ARM
PLATE – TABLE END (STANDARD)
PLATE – TABLE END (BANK STATEMENT)
GRID – DRAIN
SCREW – ROUND HEAD SLOTTED – BRASS #4 – 36 X 1/4” LG.
PAN ASSY – DRIP
BOTTLE – WATER DRAIN
CLIP – HOLDER
PIN – PIVOT
LEVER ASSY – MOISTENER BRUSH (CONTAINS ITEMS 20, 22 – 24)
LEVER – MOISTENER BRUSH
BRACKET – CAM FOLLOWER
BEARING – BRONZE
ROLLER ASSY – CAM FOLLOWER
STUD – LEVER ARM
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
MOISTENER OPERATION VIEW II – FIGURE B–8
15, 16
17
14
10
13
12
18
20
1
2
11
10
4
5
6
7
8
9
19
26
25
24
3
22
23
22
21
MOISTENER HOLD BACK
MOISTENER OPERATION VIEW II – FIGURE B–8
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
0550343
0597550
E825925
0056546
0565470
0565472
0565474
0597321
0056547
0565476
0563220
0565471
0056549
0565496
0536160
0565492
0056550
0597520
0565493
0584340
0597344
9900029–005
0565490
0597103
0565495
0504659
9900004–019
0003076
MAILSTAR 775
TP50162
DESCRIPTION
KNOB – LOCKING
WASHER – CURVED
BRUSH ASSY – MOISTENER
SLIDE ASSY – BRUSH (CONTAINS ITEMS 4 – 11)
BODY – BRUSH SLIDE
GIB – BRUSH SLIDE
PIN – ROLLER
RING – “E”
ROLLER ASSY – BRUSH SLIDE
SPRING – SLIDE TENSION
PIN – SPRING
SLIDE – BRUSH
CONTROL ASSY – MOISTENER (CONTAINS ITEMS 12 – 26)
HOOK – SPRING
BLOCK – LEVER PIVOT
LEVER ASSY – STOP
BUSHING
STOP – MOISTENER LEVER
PIN
RING – GRIP 3/8 DIA.
PIN – ROLL
.BASE – PIVOT BLOCK
COLLAR – STOCK 1/4
PIN – PIVOT
SOLENOID
SCREW – HEX HEAD 10–32 X 3/4
LINK – CONNECTING
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
INSERTION AREA VIEW I – FIGURE B–9
21
19, 20
22
23
24
25
18
1
3
2
17
11, 12 13, 12
7
5
4
6
8, 9
10
15, 16
14
RACEWAY
INSERTION AREA VIEW I – FIGURE B–9
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
9900001–028
0557223
9900000–088
0557258
0545124
0056310
0597772
0597108
9900009–058
0565604
0056565
9900009–075
0548135
0004072
0004073
0004136
0004135
0555242
0008976
0555120
0555410
0530250
0530330
0530270
0530320
9900016–048
0555270
9900016–012
MAILSTAR 775
TP50162
DESCRIPTION
SCREW – FILLISTER HEAD #6-32 X 5/16” LG
PLATE – SILENCER
SCREW – BIND HEAD #10-32 X 1/2” LG
SPRING – SILENCER
CAM – ENTERING FINGER
BEARING ASSY – SHAFT
CUP – OIL
SETSCREW – CUP PT 1/4”-20 X 3/8” LG
SPRING – BRUSH CAM
CAM BRUSH OPERATING ASSY
SETSCREW – CUP PT 1/4”-28 X 1/4” LG
CAM – FLAP HOLDER
SHAFT – REAR CAM (4 STATION)
SHAFT – REAR CAM (4 STATION RH)
CAM – ROCKER OPERATING
LINK – GRIPPER ARM CAM ASSY (CONTAINS ITEMS 17 –25)
SCREW – CAP
ROLLER W/BOSS
PIN – LINK
YOKE – CONNECTING ARM
NUT – HEX 5/16”-24 L.H.
SPACER – ROCKER CAM
NUT – HEX 5/16”-24 R.H.
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
INSERTION AREA VIEW II – FIGURE B–10
17
18
19
20
27
9
26
22
11
3
21
2
25
4
5
6
1
24
12
7
8
23
10
13
14
15
16
INSERTION AREA VIEW II – FIGURE B–10
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
0555260
0555251
0555250
0555199
0555159
0555160
0597323
0555283
0536616
0555223
0008886
0599156
0050930
0555060
0013506
0056421
0563220
0536160
0542070
0557096
0557095
0557177
0557176
0055704
0557173
0557176
0557180
0557060
9900001–079
MAILSTAR 775
TP50162
DESCRIPTION
SPACER
GUIDE – ROCKER CAM L.H.
GUIDE – ROCKER CAM R.H.
ARM – OPENING
CAM – JAW OPENING
CAM – GRIPPER JAW OPENING
RING – “E” 5/16”
SUPPORT – ROCKER CAM
BRACE – OPERATING ARM
BRACE – OPENING ARM
BRACE – OPENING ARM (R.H. SECTION)
PIN – ROCKER ARM
HOLDER ASSY – FLAP
CABLE ASSY – FLAP RELEASE
PAN ASSY – DRIP
PIN – SPRING
SPRING – EXTENSION (SHORTER PINNACLE SPRING)
PIN – SPRING
COLLAR – RETURN GUIDE
TIP – VINYL (FLAT)
TIP – VINYL (ROUND)
SHAFT ASSY – SWIVEL
GUIDE – PUSHER FINGER RETURN
TIP – VINYL
WASHER – RETURN GUIDE
BRACKET – SWIVEL SHAFT
SCREW – FILLISTER HEAD #10-32 X 7/8” LG
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
ENTERING FINGERS – FIGURE B–11
1
4
6
2
1
3
2
4
5
2
3
2
20
18
12, 13
18
11
17
7
14
8
15
16
9
10
19
21
ENTERING FINGERS – FIGURE B–11
INDEX PART NO.
0013094
0013095
1
0004159
2
0563220
3
0545060
4
0523960
5
0004157
6
0004158
0054514
7
0565473
8
0545131
9
0563220
10
0530180
11
0053025
12
0013093
13
0519128
14
0545124
15
0545110
16
0559670
17
0597772
18
0536160
19
0545015
0054508
20
0004144
21
0545020
MAILSTAR 775
TP50162
DESCRIPTION
LINK ASSY – ENTERING FINGER R.H. (CONTAINS ITEMS 1, 2, 3, 4, 6)
LINK ASSY – ENTERING FINGER L.H. (CONTAINS ITEMS 1, 2, 3, 4, 5)
LINK – FINGER OPERATING
PIN – SPRING
PIN – SPRING HOLDER
PIN
HOLDER – ENTERING FINGER L.H.
HOLDER – ENTERING FINGER R.H.
LEVER ASSY – CAM FOLLOWER (CONTAINS ITEMS 7, 8, 9 & 11)
STUD – LEVER ARM
PIN – SPRING
KNOB ASSY
PIN – PIVOT
SHAFT – OPERATING LINK
PIN – SPRING
CUP – OIL
FINGER – ENTERING
FINGER ASSY – ENTERING (SPOON TYPE)
BEARING – SWIVEL
FINGER – ENTERING R.H.
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
RACEWAY JAM DETECTOR – FIGURE B–12
1,2
3
8,9
10
4
5
7
13
6
12
11
14
17
15
4
18
20
19
0034601
NEW 4/93
16
RACEWAY JAM DETECTOR – FIGURE B–12
INDEX PART NO.
0013391
1
0562042
2
0597438
3
0562021
4
0579323
5
0562072
6
0562011
7
0538660
8
0597471
9
E825897
10
7250154
11
0562060
0034601
12
0034675
13
0027681
14
0020786
15
0032910
16
0027680
17
0020785
18
0032911
19
0032912
20
0567660
MAILSTAR 775
TP50162
DESCRIPTION
DETECTOR ASSY – INSERT JAM (CONTAINS ITEMS 1 – 11)
BEARING – JAM DETECTOR
BEARING – BRONZE
STOP – JAM DETECT ARM
RING – “E” 5/16”
SHAFT – JAM DETECTOR
ARM – JAM DETECT STOP
ARM – CONTACT
SWITCH – ROLLER
BLOCK – JAM DETECT MOUNTING
PIN – JAM DETECT KNUCKLE
DETECTOR ASSY – JAM (NEW/SERVICE STYLE) (CONTAINS ITEMS 12 – 20)
BEARING ASSY – JAM DETECTOR
SWITCH
ARM – CONTACT
COLLAR
CLAMP – JAM DETECT
ROD – JAM DETECTOR
PIN – STOP
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
FLAP HOLDER & RELEASE – FIGURE B–13
1, 2
3
4
5
10
6
11
TO FLAP HOLDER ASSEMBLY
9
22
7
8
11
20
12
FLAP HOLDER ASSEMBLY
21
12
13
14
19
15
18
17
16
FLAP RELEASE MECHANISM
FLAP HOLDER & RELEASE – FIGURE B–13
INDEX PART NO.
0050930
1
0548030
2
0548050
3
0548060
4
0548040
5
0543090
6
0509384
7
0548100
8
0509383
9
0548120
10
0548090
11
0555060
12
0013506
13
0013445
14
0008684
15
0597322
16
0008663
17
0548609
18
0563220
19
0007755
20
0027152
21
0542070
22
0548611
23
0553790
24
0013446
25
0597839
MAILSTAR 775
TP50162
DESCRIPTION
HOLDER ASSY – ENVELOPE FLAP (CONTAINS ITEMS 1 – 12)
RUBBER – FLAP HOLDER)
BUSHING – FLAP HOLDER
CLAMP – FLAP HOLDER
PLATE – FLAP HOLDER STOP
PIN – SPRING
GUIDE – FLAP HOLDER SIDE
HOLDER – FLAP PLATE (BOTTOM)
PLATE – FLAP HOLDER
PIN – SPRING
HOLDER – FLAP PLATE (TOP)
ASSY – CABLE FLAP RELEASE
CLAMP – NEOPRENE CUSHIONED
BRACKET – FOOT PEDAL MOUNTING
RING – “E”
SHAFT – FOOT PEDAL
CLAMP – WIRE
PIN – SPRING
PEDAL – FOOT
EXTENSION, FOOT PEDAL (NOT SHOWN)
ANGLE – FOOT PEDAL MOUNTING
HOOK – SPRING (NOT SHOWN)
CONDUIT (NOT SHOWN)
HOSE – VACUUM 1/4” ID (NOT SHOWN)
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
ANGLE ASSEMBLIES – FIGURE B–14
2
8
1
6
3
7
5
4
9
ANGLE ASSEMBLIES – FIGURE B–14
INDEX PART NO.
1
0055109
2
0059911
0052726
0059913
0059914
0059922
0059923
0059925
0059926
3
0059910
0052727
0059912
E864122
0059921
0059924
4
0559165
5
0554133
6
0055104
7
0559080
8
0055910
0055911
9
0055947
0009937
0055944
0055943
MAILSTAR 775
TP50162
DESCRIPTION
KNOB ASSY
ANGLE ASSY – REAR 4 STATION L.H. (WIDE)
ANGLE ASSY – REAR 4 STATION L.H. (STD)
ANGLE ASSY – REAR 4 STATION R.H./CTR (STD)
ANGLE ASSY – REAR 4 STATION R.H./CTR (WIDE)
ANGLE ASSY – FRONT INSERT 4 STATION L.H. (STD)
ANGLE ASSY – FRONT INSERT 4 STATION L.H. (B.S.)
ANGLE ASSY – FRONT INSERT 4 STATION R.H./CTR
STOP – FRONT ANGLE
KNOB
EXTENSION – FRONT ANGLE STOP
BRIDGE ASSY – REAR ANGLE
BRIDGE ASSY – LONG
GIB ASSY – FRONT TRACK 4 STATION L.H. (STD)
GIB ASSY – FRONT TRACK 4 STATION R.H./CTR
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
PUSHER CHAINS – FIGURE B–15
1
2
3
PUSHER CHAINS – FIGURE B–15
INDEX PART NO.
0009142-002
0009142-003
0009142-004
0009142-005
0009142-006
0009142-007
0009142-008
0009142-009
0009142-010
0009142-011
0009142-012
0009142-013
0009142-014
0009142-015
0009142-016
0009142-017
0009142-018
0009142-019
0009142-020
0009142-021
0009142-022
0009142-023
0009142-024
0009142-025
0009142-026
0009142-027
0009142-028
0009142-029
0009142-030
0009142-031
0009142-032
1
0558057
2
0558030
3
0542110
MAILSTAR 775
TP50162
DESCRIPTION
CHAIN ASSY – PUSHER (5 SECTIONS)
LINK – PUSHER CONNECTING
LINK – CONNECTING #65
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
PUSHER CHAIN DRIVE – FIGURE B–16
2
3
1
4
11
8
19
14, 15, 16
10
5
17
9
6
11
7
18
10
PUSHER CHAIN DRIVE – FIGURE B–16
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0558202
0004208
0558204
0004214
0004209
0004211
0004216
0004215
8253598
0020313
0558382
0013439
0563246
0563144
0055851
0558400
0558220
3400279
3400278
3400277
4502829
9900029–023
3400276
3400275
3400274
8253517
3400273
0558620
0596514
MAILSTAR 775
TP50162
DESCRIPTION
TRACK – CHAIN 4 STATION L.H. (STD) 41”
TRACK – CHAIN 4 STATION L.H. (SYSTEM) 45 1/8”
TRACK – CHAIN 6 STATION L.H. (SYSTEM) 65 1/8
TRACK – CHAIN 4 STATION R.H.(STD) 47 7/8”
TRACK – CHAIN 4 STATION CTR (SYSTEM) 52”
TRACK – CHAIN 6 STATION R.H. (STD) 67 7/8”
GUARD – PUSHER CHAIN
GUIDE ASSY – PUSHER CHAIN
PAD – CONNECTING
SHAFT & GEAR ASSY – CROSS (CONTAINS ITEMS 5 & 6)
GEAR – MITER 20TH
SHAFT – CROSS
SPROCKET ASSY – PUSHER CHAIN DRIVE
SPACER – STABILIZER
STABILIZER – CHAIN
TENSIONER ASSY – CHAIN (CONTAINS ITEMS 10 – 13)
BLOCK – ADJUSTING STUD
STUD – ADJUSTING
SCREW – SET BRASS TIP (NOT SHOWN)
PIN – ROLL 1/8 X 1.00 (NOT SHOWN)
SPROCKET ASSY – IDLER (CONTAINS ITEMS 14 – 16)
SPROCKET
BEARING – BALL
RING – TOLERANCE
SHAFT – TAKE UP
SLIDE – TAKE UP
PLATE – END, RH
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
TOP PLATES – FIGURE B–17
5
2
4
1
3
TOP PLATES – FIGURE B–17
INDEX PART NO.
1
0059382
0056447
0056443
0052733
0059832
0056444
2
0599170
0599175
0564393
0527213
0599099
0564396
3
0549020
4
0596514
5
0004148
0004150
MAILSTAR 775
TP50162
DESCRIPTION
PLATE ASSY – REAR TOP 4 STATION L.H.
PLATE ASSY – REAR TOP 4 STATION L.H. (B.S.)
PLATE ASSY – REAR TOP 4 STATION R.H./CTR
PLATE – FRONT TOP 4 STATION L.H.
PLATE – FRONT TOP 4 STATION L.H. (B.S.)
PLATE – FRONT TOP 4 STATION R.H./CTR
SUPPORT – JOGGER PLATE
PLATE – END R.H.
PLATE – JOGGER 4 STA
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
HOLDDOWNS – INSERT RACEWAY – FIGURE B–18
1
23
24
10
OPTIONAL BRUSH
7
4 5
4 5
3
4 8
12
6
13
5
19 13
13
19
21
11
9
6
2
22
4 5
20
16
19
18
16
16
14, 15
17 16
HOLDDOWNS – INSERT RACEWAY – FIGURE B–18
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0556106
0002204–008
0002204–006
0509484
0509482
9900005–020
0002204–004
0596006
0002204–005
9900004–045
0556201
0530270
0556202
0024019
9900001–054
9900015–002
0509481
0556180
0556185
0599059
0599058
0597106
0556067
0556203
0556214
0556204
0505567
0556105
0556107
MAILSTAR 775
TP50162
DESCRIPTION
BRUSH – HOLDDOWN
STRIP – HOLDDOWN
STRIP – HOLDDOWN
ARM – HOLDDOWN INSERT (STANDARD)
ARM – HOLDDOWN INSERT (BANK STATEMENT)
SCREW – SOCKET HEAD #8-32 X 5/8” LG
STRIP – HOLDDOWN
SPRING – TORSION
STRIP – HOLDDOWN
SCREW – HEX HEAD 1/4”-28 X 1/2” LG
LINK – HOLDDOWN OPERATING
PIN – LINK
CLAMP – OPERATING LINK
BEARING ASSY – HOLDDOWN
SCREW – FILLISTER HEAD #8-32 X 1-1/2” LG
LOCKWASHER – SPLIT #8
CLAMP – HOLDDOWN
SHAFT – INSERT HOLDDOWN 4 STATION L.H.
SHAFT – INSERT HOLDDOWN 4 STATION R.H./CTR
SPRING – HOLDDOWN
CLAMP – HOLDDOWN
SHAFT – HOLDDOWN CLAMP
ARM – HOLDDOWN
ARM – HOLDDOWN (BANK STATEMENT)
BRACKET – BRUSH
HANGER – BRUSH BRACKET
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
INSERT SEPARATOR & SIDE GUIDES – FIGURE B–19
2, 3, 4
7, 3, 4
8
5
1
6
5
9
10
9
15
16
18
17
19
12, 13, 14
11
INSERT SEPARATOR & SIDE GUIDES – FIGURE B–19
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
0554099
0017524
0020282
2990263
0044123
0041148–008
0554124
0597324
0017525
0020284
2990262
0013261–001
0013261–002
0008970–001
0008970–002
0554326
0554336
0509409
0559510
0559511
0055957
0559570
0597139
0024015
0024015–001
0564100
0597105
0055975
0559710
0559720
0020281
MAILSTAR 775
TP50162
DESCRIPTION
KNOB – ADJUSTMENT SCREW
GUIDE – SIDE LEFT HAND
GUIDE – SIDE EXTENDED L.H.
GUIDE – SIDE CARD FEED L.H.
BUSHING (NOT SHOWN)
RING – RETAINING (NOT SHOWN)
BEARING – ADJUSTMENT SCREW
E – RING
GUIDE – SIDE RIGHT HAND
GUIDE – SIDE EXTENDED R.H.
GUIDE – SIDE CARD FEED R.H.
COVER – WIRING DUCT (4 STATION)
DUCT – WIRING (4 STATION)
RAIL – INSERT PLATE SUPPORT (4 STATION)
SCREW – SIDE GUIDE ADJUSTMENT
SHAFT – SEPARATOR (4 STATION)
BEARING ASSY – SEPARATOR END (CONTAINS ITEMS 13 & 14)
BEARING – SEPARATOR END
BEARING – BRONZE 3/8 X 1/2 X 5/8
BEARING – SEPARATOR SHAFT
BEARING – SEPARATOR SHAFT CARD FEED
SUPPORT – TOP RAIL
COLLAR
SEPARATOR ASSY – INSERT (CONTAINS ITEMS 18 & 19)
ARM – SEPARATOR CLAMP
FOOT – INSERT SEPARATOR
KIT – EXTENDED GUIDES (NOT SHOWN)
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
INSERT HOPPER REAR – FIGURE B–20
1
15
2
14
19
20
16
21
17
3
4 12
11
12
6,8
18
5
7
9,10
24
13
22, 23
INSERT HOPPER REAR – FIGURE B–20
INDEX PART NO.
1
0004634
0004635
2
0554156
0055430
3
0554103
4
0554093
5
0554086
6
E4961186
7
E4961187
8
0597342
9
0554090
10
0554091
11
0554092
12
0554104
13
0554094
14
0509409
15
0554097
16
0554099
17
0554124
18
0554075
0554076
19
0554187
20
0554197
21
0554095
22
0007411
0004138
23
0554030
24
0598442
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – INSERT BOX FRONT
PLATE – INSERT BOX FRONT EXTENDED (18”)
GUIDE ASSY – REAR
GUIDE ASSY – REAR (TALL)
SCREW – THREAD CUTTING
SLIDE – FEED PLATE
SHAFT – CAM LOCK
GUIDE – CAM LOCK
LOCK – CAM
STOP –CAM LOCK
KNOB – ADJUSTMENT
SCREW – FEED PLATE ADJUSTMENT
GUIDE – ADJUSTMENT SCREW
SPACER – REAR GUIDE
SCREW – SEPARATOR, #8–32
PLATE – INSERT BOX FEED ADJUSTING (STRAIGHT)
PLATE – INSERT BOX WEDGE
PLATE – INSERT BOX WEDGE W/NOTCH
TABLE – REAR (4 STATION)
TAB – REAR TABLE
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
RACEWAY
REAR STOP SWITCH – FIGURE B–21
8
5
6, 7
9
3, 4
1, 2
10
REAR STOP SWITCH – FIGURE B–21
INDEX PART NO.
1
0007411
0004138
2
0554030
3
0009367
4
0597867
0034499
5
0538433
6
0597783
7
0504254
8
0031172
9
0034328
10
0538432
MAILSTAR 775
TP50162
DESCRIPTION
TAB – REAR TABLE (NOT SHOWN)
CABLE ASSY – STOP SWITCH 108”LG (CONTAINS ITEM 4)
SWITCH – PUSH BUTTON SPST
KIT – TAPE SWITCH REAR STOP (CONTAINS ITEMS 5 – 10)
TERMINAL – PUSH ON
PLATE – TIE WRAP MOUNTING
TIE – MINI WRAP
SWITCH – TAPE
BEZEL – TAPE SWITCH
COUPLER – MALE INSULATED
ISSUE 12/02
RACEWAY
MAILSTAR 775
TP50162
ISSUE 12/02
NOTES
RACEWAY
FIGURE C
SECTION C – DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
SEPARATOR DRIVE – FIGURE C–1
5
1
2
3
4
24
6
7
15, 16
11, 12
8
9
10
9 14
22, 23
9
13
17, 18
19
20
21
SEPARATOR DRIVE – FIGURE C–1
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
0559640
0567660
0567120
0559650
0004065
0556201
0530270
0556161
0542600
0540264
0530250
0530330
0556011
0559600
0053026
0552210
0055330
0534240
0555340
0556022
0559690
0055957
0559720
0597316
0512460
MAILSTAR 775
TP50162
DESCRIPTION
ARM – INSERT SEPARATOR OPERATING
PIN – GUIDE LATCH
LINK – SHAFT OPERATING
BRACKET – GRIPPER ARM R.H.
LINK – HOLDDOWN SHAFT OPERATING
PIN – VALVE OPERATING LINK
BEARING – FOLLOWER SHAFT
COLLAR
PIN – CAM FOLLOWER (DETECTOR AND SEPARATOR CAM)
ROLLER – CAM
ARM – SEPARATOR FOLLOWER
ROLLER – DETECTOR OPERATING CAM FOLLOWER
PIN – CONNECTING LINK
POST ASSY – BACK CAM SHAFT BEARING (CONTAINS ITEM 18)
BUSHING – OILITE
BRACKET – BACK CAM SHAFT BEARING (4 STATION)
CAM – HOLDDOWN OPERATING
CAM – INSERT SEPARATOR
BEARING ASSY – SEPARATOR END (CONTAINS ITEMS 22 & 23)
PIN – SPRING
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
LOWER SUCKER & DRIVE – FIGURE C–2
9
1
10
8
2
3
4
7
18
5
17
1
6
19
22
21
16
14 15
13
12
20
11
LOWER SUCKER & DRIVE – FIGURE C–2
INDEX PART NO.
0056008
1
0597341
2
0560014
3
0560017
4
0597555
5
0560016
6
9900004–017
7
0560013
8
0560019
9
0560015
10
0560018
11
0541820
12
0560090
13
0560310
0560311
0560312
0560314
0560315
0560316
0560319
0560320
14
0560080
15
0560230
16
0560220
17
0560240
18
0560210
19
0560060
20
0560115
21
0560116
22
0560230
MAILSTAR 775
TP50162
DESCRIPTION
SUCKER ASSY – ADJUST (CONTAINS ITEMS 1 – 10)
RING – GRIP
YOKE – ADJUST NUT
NUT – CUP ADJUSTING
WASHER – SPRING
WASHER – CUP HOLDER
CLAMP – SUCKER HOLDER
SPRING – ADJUSTING SUCKER
YOKE – PIVOT
SCREW – CUP ADJUSTING
HOSE – VACUUM (PLASTIC)
SHAFT – SUCKER BAR (R.H.)
CUP – SUCTION (EXTRA FIRM/WHITE)
CUP – SUCTION (FIRM) OR (RED)
CUP – SUCTION (MEDIUM/BLUE)
CUP – SUCTION (SOFT/TAN)
CUP – WASHER TYPE, WHITE
HOLDER – CUP (WASHER TYPE)
CUP – SUCTION BLUE BILLOWS (SOFT)
CUP – SUCTION TAN BILLOWS (MEDIUM)
CLAMP – SUCKER BAR ARM
HANGER – SUCKER BAR (L.H.)
PIN – HANGER HINGE
HANGER – SUCKER BAR (R.H.)
SHAFT – SUCKER BAR (L.H.)
SCREW – SWIVEL
ROD – SUCKER BAR TIE
CLAMP – SUCKER
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
LOWER SUCKER DRIVE (PAGE 1 OF 2) – FIGURE C–3
1
2
4, 5, 6, 7, 8
9
11
26
24
12
10
25
22, 23
14
21
13
15, 16
17, 18, 19
14
20
3
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
0004072
0004136
0004073
0004135
0599003
0505080
0530367
0563770
0563771
0563772
0540460
0530320
9900016–048
0597772
0523680
0004057
0597107
0053048
0597013
0593220
0530209
7002595
0504939
0560110
0530330
0530250
0530290
9900016–012
0530310
MAILSTAR 775
TP50162
DESCRIPTION
SHAFT – REAR CAM LEFT HAND 4 STATION
SHAFT – REAR CAM RH/CTR 4 STATION
SPROCKET – DRIVE 35C16 .5625
GUARD – CHAIN
CHAIN – DRIVE
LINK – CHAIN CONNECTING
PLATE – CHAIN LINK
LOCK – CHAIN LINK PLATE
LINK – OFFSET, 3/8 P
NUT – HEX, LEFT HAND 5/16 – 24
CUP – OIL
SPROCKET – VALVE OPERATING SHAFT
SHAFT – VALVE BASE
COLLAR
BEARING – ASSY (CONTAINS ITEM 16)
BEARING – BRONZE 1/2” X 5/8”
SPROCKET – 25 B20, 1/2” BORE
CHAIN (#25)
LINK ASSY – CONN (#25 CHAIN)
BASE ASSY – VALVE
CAM – INSERT SUCKER BAR OPERATING
ROLLER – CAM
FOLLOWER – INSERT SUCKER BAR CAM
NUT – HEX, 5/16 – 24
SHAFT – VALVE CAM FOLLOWER
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
1
2, 3, 4
5, 6, 7
8, 9
23
25
26 25
24
21
22
15
16
20
17
19
18
12
14
11 10
13
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
0599003
0055351
0002953–001
0530430
0530367
7002595
0540460
0054616
0597325
0518967
0546020
0563390
0560130
0597105
0546470
0530320
0530310
0520300
0543210
0560100
0560201
0560197
0597103
0560170
0560160
0530270
0530120
MAILSTAR 775
TP50162
DESCRIPTION
SPROCKET – DRIVE 35C16 9/16 BORE
BRACKET ASSY – REAR CAM SHAFT BEARING (CONTAINS ITEM 3)
CUP – OIL
CHAIN – DRIVE (CONTAINS ITEMS 6 &7)
LINK ASSY – CHAIN CONNECTING #35
SPROCKET – BACK CAM SHAFT CHAIN IDLER (CONTAINS ITEM 9)
.E – RING, EXT FL, 1/2” (NOT SHOWN)
CUP – OIL
BRACKET – BACK CAM CHAIN IDLER STUD
BEARING – SUCKER BAR
COLLAR – STOCK, 3/8”
PIN – PIVOT 1/4” X 1” LG.
BRACKET – SUCKER BAR SPRING
HOOK – SPRING
SPRING – SUCKER BAR
SHAFT – REAR LOWER BAR OPERATING (4 STATION)
CLAMP – SUCKER BAR OPERATING YOKE ARM
ARM – SUCKER BAR OPERATING
LINK – VALVE SLIDE OPERATING
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
CAM BOX INPUT DRIVE – FIGURE C–5
7
6
5
1
4
3
2
8
9, 10
17
16
11, 12
15
14
13
CAM BOX INPUT DRIVE – FIGURE C–5
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
0563021
0003192–001
0597772
9900016–050
0563472
9900016–016
0563022
0563023
0597866
7000001
0563007
0563012
0563006
0056367
0056369
0542510
0056366
MAILSTAR 775
TP50162
DESCRIPTION
PIN – CONNECTION ROD BEARING
WASHER – HARDENED
CUP – OIL
ROD – LOWER CONNECTION
NUT – HEX, 7/16 – 20
YOKE – CONNECTION ROD
PIN – PIVOT
DRIVE – INDEX UNIT
SEAL – SHAFT (NOT SHOWN)
LINK – CHAIN CONNECTION #40
BRACKET – IDLER
SPROCKET ASSY
SPROCKET ASSY – IDLER
STUD – IDLER
BEARING ASSY – CONNECTION ROD
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
CAM BOX OUTPUT DRIVE – FIGURE C–6
3, 7
8
1, 2
9
10
11
12, 13
14
15
16
24, 25
17
22
23
CAM BOX OUTPUT DRIVE – FIGURE C–6
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
0534117
0056360
0056311
0563286
0597644
0598487
9900031–007
0014409
9900000–007
0597471
0563098
9900016–017
9900004–116
0563016
0520381
0056353
0056368
0563028
0563027
9900005–105
9900005–110
9900009–058
9900003–066
0007769
0597866
7000001
MAILSTAR 775
TP50162
DESCRIPTION
KEY – SQUARE (NOT SHOWN)
CLUTCH ASSY – INDEX DRIVE
BEARING ASSY – SHAFT (CONTAINS ITEMS 4 – 6)
BEARING – CLUTCH SHAFT (LH) (NOT SHOWN)
BALL BEARING – 3/4” X 1 5/8” X 7/16” (NOT SHOWN)
TAPER PIN, #2 X 1 1/2
SWITCH – ROLLER LEVER ACTUATOR
NUT – PLATE DUAL #2 – 56
NUT – HEX ,1/2 – 13
ANGLE – ADJUSTING SCREW
PAD – LEVELING
CHAIN ASSY – DRIVE (OUTPUT)
SPROCKET ASSY – OUTPUT (CONTAINS ITEMS 17 – 21)
SPROCKET – OUTPUT
SCREW – SOCKET HEAD, 3/8 – 24 X 3/4” LG. (NOT SHOWN)
SCREW – SOCKET HEAD, 3/8 – 24 X 2” LG. (NOT SHOWN)
SETSCREW – HEX SOCKET 1/4 X 20 X 3/8” LG. (NOT SHOWN)
SCREW – FLAT HEAD, 3/8 – 24 X 3/4” LG.
BRACE – REDUCER PLATE
SEAL – SHAFT (CR9838) (NOT SHOWN)
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
CLUTCH & BELL CRANK – FIGURE C–7
1
26
2, 3, 4, 5
15
10
25
11
24
6, 7
23
8
9
16
22
19
18
17
CLUTCH & BELL CRANK – FIGURE C–7
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
16
17
18
19
20
21
22
23
24
25
26
0563641
0056330
0563284
0597644
0598487
0056363
0534117
0563143
0597111
0567751
0056329
0563283
0597644
0598487
0056311
0563286
0597644
0598487
0563532
0013348
0563025
0056325
0563930
0563041
0594320
0563752
9900016–016
0563460
9900016–050
MAILSTAR 775
TP50162
DESCRIPTION
COUPLING – CONNECTION ROD
BEARING ASSY – CLUTCH (CONTAINS ITEMS 3 – 5)
BEARING – CLUTCH SHAFT (RH)
BALL BEARING – 3/4” X 1 5/8” X 7/16”
RING – TOLERANCE
GEAR & CLAMP ASSY
PINION – CROSS SHAFT 20T/10P
PIN – CONNECTION ROD
BEARING – CLUTCH SHAFT (CTR) (NOT SHOWN)
BALL BEARING – 3/4” X 1 5/8” X 7/16” (NOT SHOWN)
BEARING ASSY – CLUTCH SHAFT (CONTAINS ITEMS 16 – 18)
BEARING – CLUTCH SHAFT
BEARING – BALL
RING – TOLERANCE
SHAFT – GEAR DRIVE
BRACE – HOLDDOWN
STUD – HOLDDOWN
CRANK ASSY – BELL (CONTAINS ITEMS 20 & 21)
BEARING – BRONZE 1/2” ID (NOT SHOWN)
BEARING – FLANGED OIL IMPREGNATED (NOT SHOWN)
WASHER – SAFETY
HEAD – CONNECTION ROD
NUT – HEX 7/16–20
STUD – BELL CRANK YOKE
NUT – HEX L.H. THD 7/16–20
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
CLUTCH ASSYS MAIN DRIVE – FIGURE C–8
INDEXING DRIVE
RATCHET DRIVE
2
3
19
4
12
18
11
10
7
8
9
1
13
1
5
17
6
16
ÇÇÇ
ÄÄÄÄÄÄ
ÇÇÇ
ÄÄÄÄÄÄ
ÇÇÇ
ÉÉÉ
ÄÄÄÄÄÄ
ÇÇÇ
ÉÉÉ
ÄÄÄÄÄÄ
ÇÇÇ
ÉÉÉ
ÄÄÄÄÄÄ
ÇÇÇ
ÉÉÉ
ÄÄÄÄÄÄ
È
ÇÇÇ
ÉÉÉ
ËËËË
ÄÄÄÄÄÄ
È
ÇÇÇ
ÉÉÉ
ÄÄÄÄÄÄ
È
ÇÇÇ
ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉ
12
2
14
15
6
7
CLUTCH ASSYS MAIN DRIVE – FIGURE C–8
INDEX PART NO.
0056360
1
0563035
2
0597552
3
9900014–007
4
9900016–056
5
9900015–017
6
0563031
7
0563030
8
0056361
9
0056362
10
9900005–040
11
0563033
12
0563032
0056386
13
0563203
14
0056361
15
0563039
16
0563033
17
0563034
18
9900029–026
19
0563204
MAILSTAR 775
TP50162
DESCRIPTION
CLUTCH ASSY – INDEX DRIVE (CONTAINS ITEMS 1 – 12)
NUT – BARREL PLUNGER
WASHER – BELLEVILLE
WASHER – PLAIN #10
NUT – JAM 10–32
WASHER – #10 LOCK INTERNAL TOOTH
BARREL – PLUNGER
PLATE – SWITCH TRIP
CARRIER ASSY – PIN
SPROCKET ASSY – CLUTCH
SCREW – SOCKET HEAD CAP 10–32 X 1/2
CAP – SPROCKET
PLUNGER – CLUTCH
CLUTCH & RATCHET ASSY (CONTAINS ITEMS 13 – 19)
SPROCKET – CLUTCH
BEARING – SPROCKET
CAP – SPROCKET
WASHER – THRUST
PIN – ROLL 3/16 X 7/8”
RATCHET
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
RATCHET DRIVE (PAGE 1 OF 2) – FIGURE C–9
9
7, 8
1
2
3, 4, 5, 6
11
10
16
15
12
23
14
13
17
28
25
27
24
26
23
22
18, 19, 20, 21
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
0563515
0017153
0056330
0563284
0597644
0598487
0563517
0534115
2700142
0563230
0563940
0597326
0563220
0563340
0597471
0008789
9900000–009
0007958
0004070
0597644
0598487
0004074
0597111
0534117
0563510
0563920
0056320
0056332
MAILSTAR 775
TP50162
DESCRIPTION
BRACKET–BRAKE MOUNTING
BRAKE–ELECTRIC
BALL BEARING – 3/4” X 1 5/8” X 7/16”
RING – TOLERANCE
SPACER – PINION
SPRING – EXTENSION (BELL CRANK)
HOOK – BELL CRANK SPRING
RING – RETAINING EXTENSION E FL
PIN – SPRING
PAWL – RATCHET
SWITCH–ROLLER LEVER ACTUATOR
BRACKET–SWITCH MOUNTING
ASSY – BEARING CLUTCH SHAFT (CONTAINS ITEMS 18 – 20)
BALL BEARING – 3/4” X 1 5/8” X 7/16”
RING –TOLERANCE
SHAFT – RATCHET DRIVE
KEY–SQUARE
RATCHET–MAIN DRIVE
CRANK ASSY – BELL
GEAR & CLAMP ASSY – MAIN DRIVE
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
1
2
3
4
5
6
6
10
11
9
12
15
7
8
14
13
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
0563641
9900016–050
0563460
9900016–016
0563750
0563751
0563208
0056384
0563440
0563470
0597772
0056342
0563560
0563400
0597111
MAILSTAR 775
TP50162
DESCRIPTION
NUT – HEX L.H. 7/16 – 20
NUT – HEX, 7/16 – 20
YOKE – BELL CRANK
KEY–SQUARE
RATCHET ASSY–MAIN DRIVE
YOKE – BELL CRANK (LOWER)
CUP – OIL
PIN – REDUCER GEAR CRANK
CRANK – REDUCER GEAR
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
RATCHET DRIVE MOUNTING – FIGURE C–11
14
13
15
12
11
1
17
16
10
2
18
3, 4, 5
9
19
20
6, 7
21
22
24
23
8
RATCHET DRIVE MOUNTING – FIGURE C–11
INDEX PART NO.
1
0563214
2
0563610
0056387
3
0563206
4
0563160
5
9900016–041
6
0538421
7
0538422
8
0563223
9
9900016–012
10
0563213
11
0570050
12
0542070
13
0563211
14
0563220
15
0548170
16
0548160
17
0563218
18
0563215
19
0543071
20
0548140
21
9900016–014
22
0008959
23
0007682
24
9900016–0017
MAILSTAR 775
TP50162
DESCRIPTION
ARM – PIN LOCK
BOLT – PAWL HOLDER
HOLDER ASSY – CHECK PAWL (3 15/16” LENGTH) (CONTAINS ITEMS 3 – 5)
HOLDER – CHECK PAW
PAWL – RATCHET CHECK
NUT – HEX, JAM 3/8 – 24
SWITCH – PLUNGER SPDT
ACTUATOR – SWITCH
PLATE – SWITCH MOUNTING
NUT – HEX, 5/16 – 24
MOUNT – ANTI BACKUP
PIN – SPRING
PIN – LOCK
PIN – SPRING
ROLLER W/BOSS
EXTENSION – CAM FOLLOWER ARM
PIN – PIVOT
NUT – HEX, 3/8 – 24
ANGLE – BEARING MOUNTING
BRACE – RATCHET DRIVE BEARING
NUT – HEX, 1/2 – 13
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
DRIVE RIGHT HAND AND MULTI SECTIONS – FIGURE C–12
MAIN DRIVE SHAFT
1
17
8
5
2
3, 4
23
18, 19
9
6, 7
22
10
21
20
1
11
18, 19
12
17
16
15
13
14
DRIVE RIGHT HAND AND MULTI SECTIONS – FIGURE C–12
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
0546020
0518967
0054616
0597049
0599011
0599700
7002595
0563650
0563641
9900016–050
0563461
9900016–016
0597107
0058331
0530330
0034250
0557620
0059805
0597279
0597772
0599004
0594520
0597625
MAILSTAR 775
TP50162
DESCRIPTION
CUP – OILER
STUD – IDLER
SPROCKET ASSY – IDLER 35C12 (CONTAINS ITEM 4)
SPROCKET – DRIVE 35B16 1.0
CHAIN – DRIVE SINGLE #35
LINK ASSY – CONNECTING #35 CHAIN
BEARING STEEL SLEEVE
COUPLING – CONNECTING ROD
NUT – HEX 7/16–20 L.H. THD
STUD – UPPER BELL CRANK
NUT – HEX 7/16–20
CROSS HEAD ASSY – CRANK
STUD – GRIPPER ARM DRIVE
CRANK DRIVE
BEARING ASSY – GRIPPER ARM DRIVE (CONTAINS ITEM 19)
BUSHING – BRONZE
CUP – OILER
SHAFT – AUXILIARY DRIVE
SPROCKET – DRIVE 35B16 .625
E–RING
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
GEAR REDUCER – FIGURE C–13
11
12
7, 8
1
2
3
9, 10
4
17
5
18
6
13, 14
13, 14
15
16
25
23
19
22
20, 21
24
26
GEAR REDUCER – FIGURE C–13
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
0546020
0597325
0056308
0563093
0563060
9900002–107
0563665
7002595
0563094
0003695
0002652–002
0563102
9900004–071
0599011
0534115
0597772
9900016–010
0534117
0056365
0009118
0009181
0597659
9900004–046
9900016–014
0555060
0512610
9900004–098
MAILSTAR 775
TP50162
DESCRIPTION
CUP – OIL
RING – EXTENSION E FLANGED
STUD – IDLER
BRACKET – CHAIN IDLER
SCREW – FLAT HEAD 1/4–28 X 1/2
REDUCER – SPEED (20:1)
SPEED REDUCER (15:1)
OIL – MOBILUBE 46 SAE90
BRACE – REDUCING UNIT
SCREW – HEX HEAD, 5/16” – 24 X 5/8” LG.
SPROCKET – DR 35B16 1.0
KEY – SQUARE
CUP – OIL
NUT – HEX 1/4” – 28
KEY
SPROCKET ASSY – SPEED REDUCER DRIVE
STUD – IDLER
ASSY – BEARING REDUCER EXTENSION (CONTAINS ITEM 21)
BEARING – BRONZE 1 X 1 1/4 X 1
NUT – HEX 3/8” – 24
POST – SPRING
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
GEAR REDUCER MOUNTING AND DRIVE – FIGURE C–14
1
2
21
3
13
12
11
4 5 6
9, 10
8
14, 15
16
5
17
20
19
18
22
23
7
24
7
25
26
22
GEAR REDUCER MOUNTING AND DRIVE – FIGURE C–14
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
0563820
0563220
0597105
0546020
9900016–008
0563840
9900016–012
0563850
0056383
0597880
0555060
0563860
0009118
0009181
0597659
0546470
0563720
0007599
9900005–041
0567260
0564310
9900005–039
0563015
0007456
0008656
0597060
MAILSTAR 775
TP50162
DESCRIPTION
BRACKET – IDLER
PIN – SPRING
CUP – OIL
NUT – HEX #10 – 32
STUD – IDLER
NUT – HEX 5/16” – 24
PIN – SPRING
SPROCKET ASSY – IDLER (CONTAINS ITEM 11)
BUSHING – BRONZE
POST – IDLER SPRING
STUD – IDLER
BEARING ASSY – REDUCER (CONTAINS ITEM 16)
BUSHING – BRONZE 1.0 X 1 1/2
PIN – PIVOT 1/4” X 1 3/8”(BRACKET YOKE)
STUD – IDLER
ANGLE – IDLER SPRING
PIN – SPRING
SUPPORT – MAIN FRAME
ANGLE – GUIDE
PLATE – SPEED REDUCER INDEX DRIVE MOUNTING
ANGLE – GUIDE
BOLT – U
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
DRIVE MOTOR ASSEMBLIES (PAGE 1 OF 2)– FIGURE C–15
1
9
8
2
2
3
4
10
12
11
DRIVE MOTOR ASSEMBLIES (PAGE 1 OF 2)– FIGURE C–15
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
0598443
6450703
0598428
0598646
0598647
7009816
E825686
0534115
E8253931
0028498
7006690
E8252719
0516058
0002907–001
0598637
4503158
0533714
0004941
0598436
0597469
0563119
0563118
0533714
E8251654
0002907–002
0002907–004
0002907–003
0014098
0014097
MAILSTAR 775
TP50162
DESCRIPTION
MOTOR – DRIVE, D.C. 180VDC 1.5HP
MOTOR – DRIVE, D.C. 2HP (CAMBOX DRIVE)
MOTOR – DRIVE, D.C. 180VDC 1HP (RATCHET DRIVE)
BRUSH – DC DRIVE MOTOR (UP TO 1 HP)
BRUSH – DC DRIVE MOTOR (1 1/2 & 2 HP)
BRUSH – DC DRIVE MOTOR (M6559 MTR F83 FLAT BRUSH)
KEY – SQUARE 1/4” X 2” LG. (CAMBOX DRIVE)
KEY – SQUARE 3/16” X 1 – 3/8” LG
BRAKE – ELECTRIC (CAMBOX DRIVE) (CONTAINS ITEMS 5 – 7)
ROD ASSY – TORQUE (NOT SHOWN)
BEARING – ROD END (NOT SHOWN)
RESISTOR – 8 OHM 25V (NOT SHOWN)
SHEAVE – SINGLE GROOVE (RATCHET DRIVE) O.D. 4 11/64” I.D 3/4”
SHEAVE – SINGLE GROOVE O.D. 4 3/4” I.D 3/4”
SHEAVE – SINGLE GROOVE (CAMBOX DRIVE) O.D. 4 1/4” I.D 3/4”
SHEAVE – SINGLE GROOVE (CAMBOX DRIVE) O.D. 5 3/4” I.D 1 1/4”
BELT – DRIVE “V” 4L400
BELT – DRIVE “V” 4L410
SHEAVE – SINGLE GROOVE O.D. 5 1/4” I.D. 7/8”
SHEAVE – V BELT 3.2 PD (CAMBOX DRIVE) O.D. 3.45
BUSHING – SHEAVE 1 1/4” BORE (CAMBOX DRIVE)
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
DRIVE
DRIVE MOTOR ASSEMBLIES (PAGE 2 OF 2) – FIGURE C–16
1, 2
3
DRIVE MOTOR ASSEMBLIES (PAGE 2 OF 2) – FIGURE C–16
INDEX
1
2
3
PART NO.
0004710
0598624
E8253930
E8253929
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – MOTOR MOUNTING
NUT—WELL
ADAPTER – SHAFT 1.5HP
ADAPTER – SHAFT 1.0 HP
ISSUE 12/02
DRIVE
MAILSTAR 775
TP50162
ISSUE 12/02
NOTES
DRIVE
FIGURE D
SECTION D – VACUUM AND ELECTRICAL SYSTEMS
MAILSTAR 775
TP50162
ISSUE 12/02
VACUUM AND ELECTRICAL SYSTEMS
MAILSTAR 775
TP50162
ISSUE 12/02
VACUUM PUMP – FIGURE D–1
8
3
4
2
1, 2
7
5
8
VACUUM PUMP – FIGURE D–1
INDEX PART NO.
0031777
1
0017540–005
0017540–001
2
0530693
7002859
3
0530682
4
0530670
5
0530669
6
0530691
7
0530692
8
0597194
9
0026158
10
0598470
11
0598464
12
8251224
MAILSTAR 775
TP50162
DESCRIPTION
PUMP ASSY – VACUUM 50/60 HZ
PUMP & MOTOR VAC, 3/4HP, 1PH, 115/230V, 50/60HZ
PUMP & MOTOR VAC, 3/4HP, 50/60 HZ
VANE – PUMP (GAST MODEL 1022)
FILTER ASSY – INTAKE & EXHAUST
GASKET – JAR
JAR
ELEMENT – FILTER (NOT SHOWN)
CARTRIDGE – FILTER
NIPPLE – PIPE
VALVE – CHECK (NOT SHOWN)
FITTING – TUBING 90° (NOT SHOWN)
MUFFLER – EXHAUST (NOT SHOWN)
CABLE ASSY – PUMP (NOT SHOWN)
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
VACUUM MANIFOLD – FIGURE D–2
1
2
3
4
5
6
7
8, 9
10
15
14
13
12
11
PARTS MAY BE SHOWN OUT OF POSITION FOR CLARITY
VACUUM MANIFOLD – FIGURE D–2
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
0530671
0002667
0017914
E700765
0007951–001
0004637
0598569
0530267
0009847
0007952
0007953
0530247
0530266
0530276
0530269
0597572
M071010
9071100
0530630
0597179
M071020
9071105
0598470
MAILSTAR 775
TP50162
DESCRIPTION
VALVE – RELIEF
TERMINAL – QUICK CONNECT (DOUBLE MALE TO SINGLE FEMALE)
VALVE – SOLENOID
KIT – SOLENOID REBUILD (0017914 & 0597828)
GAUGE – VACUUM
STRAP – MOUNTING
STRAP – RETAINING, 3”
RESERVOIR – VACUUM 6 STATION CARD FEED
RESERVOIR – VACUUM 4 STATION
CAP – SLIP, 3”
CAP – SLIP, 4”
DISC – REINFORCING, 3”
FITTING – HOSE (1/4 – NPT X 3/8” TUBE)
TUBING – PLASTIC (3/8” ID)
TUBING – SPIRAL REINFORCED (3/8” ID)
PLATE – MANIFOLD MOUNTING N.S. (4” MANIFOLD CARD FEED)
PLUG – PIPE (1/4 – NPT)
FITTING – HOSE (3/8 – NPT X 1/2” TUBE, 90 DEG.)
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
VACUUM FILTER – FIGURE D–3
CURRENT
2
1
3
4
5
6, 7, 8, 9, 10
OLD STYLE
7
9
10
8
VACUUM FILTER – FIGURE D–3
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
0029910
7010485
7010486
7006504
7006505
7004566
7011661
7011659
7011660
7011662
0597128
7009155
0597354
0597381
MAILSTAR 775
TP50162
DESCRIPTION
FILTER – DUST (NORGREN)
O–RING – FILTER (NORGREN)
BOWL, PLASTIC – FILTER (NORGREN)
GASKET – FILTER (NORGREN)
LOUVER – FILTER (NORGREN)
CARTRIDGE – FILTER (NORGREN)
ELEMENT – BRONZE ((NOT SHOWN)
STUD (NOT SHOWN)
GASKET – LOWER (NOT SHOWN)
GASKET – UPPER (NOT SHOWN)
FILTER – DUST (NO LONGER AVAILABLE)
BOWL – STEEL (REPLACES GLASS ON BENDIX)
GASKET – DUST FILTER
ELEMENT – DUST FILTER
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
VACUUM PIPING – FIGURE D–4
2
5
4
3
1
6
7
10
9
8
11
VACUUM PIPING – FIGURE D–4
INDEX
1
2
3
4
5
6
7
8
9
10
11
PART NO.
0014264
E8252247
0014265
0597195
0597177
0597202
0597193
0068796
9071010
9071100
9071105
0082127
0541820
MAILSTAR 775
TP50162
DESCRIPTION
NIPPLE – REDUCER 1/4” TO 1/8”
FITTING – TUBE 1/8” NPT 1 3/16” X 3/4”
FITTING – HOSE 1/8” NPT TO 1/4
NIPPLE – PIPE (1/4” NPT CLOSE)
FITTING – PIPE (1/4” NPT STREET ELBOW)
NIPPLE – PIPE 3/8” X 1 1/2”
ELBOW – PIPE 3/8”
FITTING – HOSE BRASS 1/8” NPT TO 3/8“
TUBING – PLASTIC 3/8” ID
TUBING – SPIRAL REINFORCED 3/8” ID
TUBING VACUUM, 1/4” ID
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
OPTICAL LIMIT SWITCH – FIGURE D–5
2, 13 OR 2, 14
2, 10 2, 7
6
6
5, 2
1, 2
3
2, 7
2, 7
4
8
2, 9
2, 11 2, 12
2,15
26
4
27
6
16
25
6, 17
20
21
22 6, 17
19
18
24
19
18
23
19
28
OPTICAL LIMIT SWITCH – FIGURE D–5
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
E8251979
9900009–036
0014067
0050989
0597104
9900000–0042
0050495
0013539
0050497
0053032
0053031
0050498
0050496
0050489
0504936
0504937
0526824
9900000–047
0504905
0053984
0050970
0051011
0509830
9900004–046
9900004–017
0004491
0509829
0002718–001
MAILSTAR 775
TP50162
DESCRIPTION
SETSCREW – CUP PT., #10 – 32 X 3/16” LG.
SHAFT – OPTICAL LIMIT SWITCH
BLOCK ASSY – BEARING
DISK ASSY – GATING (G.A. DETECTION)
ASSY – CABLE, MACHINE TIMING
DISK ASSY – GATING (INSERTING STATION)
DISK ASSY – GATING (ENVELOPE VACUUM)
DISK ASSY – GATING (ENVELOPE DETECTION)
DISK ASSY – GATING (INS STATION)
DISK ASSY – GATING (FLAP OPEN)
DISK ASSY – GATING (ENVELOPE)
COLLAR – SET UP
PIN – SET UP
CLAMP – WIRE (PANDUIT)
SPACER – TAPPED
CARD ASSY – OPTICAL LIMIT SWITCH
CARD ASSY – GRIP SOLENOID TIMING
CABLE ASSY – CONTROL, (SOLENOID TIMING)
COVER – OPTICAL LIMIT SWITCH
BRACKET – OPTICAL LIMIT SWITCH MOUNTING
PLATE – BASE LIMIT SWITCH
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
SWITCHES – MACHINE CONTROL – FIGURE D–6
3
4
5
6
7
1, 2
8, 9 (Not used on R.H. section)
22
1, 2
10
11
19, 20
21
12
18
13, 14
17
15
16
SWITCHES – MACHINE CONTROL – FIGURE D–6
INDEX PART NO.
0050994
0050986
0003778
1
0507222
2
0507221
3
0507227
4
0507226
5
0507228
6
0507225
7
0507410
8
0507156
9
0507173
10
0507173
11
0507153
12
0051004
13
0538411
14
9900000–023
15
9900000–024
16
M086015
E8251221
17
9900016–003
18
0504254
19
0594766
20
0504329
21
0509800
0509840
22
0050978
0050993
MAILSTAR 775
TP50162
DESCRIPTION
SWITCH ASSY – CONTROL R.H. (NO POT)
SWITCH ASSY – OPERATING CONTROL L.H.
GUARD – SWITCH ASSY
SWITCH – PUSH BUTTON 1 P2T
LAMP – 28V
CAP – PUSH BUTTON SWITCH (RESET – RED)
CAP – PUSH BUTTON SWITCH (RUN – JOG LT. GREEN)
CAP – PADDLE SWITCH (RUN – WHITE)
CAP – PADDLE SWITCH (JOG–YELLOW)
SWITCH – PADDLE
KNOB – SPEED CONTROL
NUT – HEX 3/8’’ – 32
NUT – HEX 3/8’’ – 32
RESISTOR – 5K 2.25W
CABLE ASSY – CONTROL
TERMINAL – INSULATED (RED)
SCREW – BIND HEAD #4–40 X 3/4’’ LG
WIRE – #22/2 (REAR STOP)
CABLE ASSY – CONTROL (MULTI SECTION ONLY)
NUT – HEX #4–40
TIE – MINI WRAP
SPACER – PIN HOLDER (CARDBOARD) 1/4’’ DLG
SADDLE – MOUNT
PANEL – SWITCH MOUNTING (L.H. STD)
PANEL – SWITCH MOUNTING (R.H.)
CARD ASSY – MACHINE CONTROL – SWITCH, L.H.
CARD ASSY – MACHINE CONTROL – SWITCH,R.H.
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
ELECTRICAL BOX EXTERIOR (PAGE 1 OF 2) – FIGURE D–7
4
1
3
2
5
11
6
9, 10
COM
NC
NO
12
13
14
15
16
17
7
8
18
19
INDEX PART NO.
1
0017901
0538033
0538032
0035346
0035347
2
8251057
3
0538177
4
0017971
0032976–001
5
9089040
6
8251152
7
8251544
8
8251151
9
8251156
10
8251363
11
0032977
12
0509812
13
0509811
14
8251489
15
0509816
16
8252603
17
0509817
0032807
0003283–002
18
0597581
19
0597931
MAILSTAR 775
TP50162
DESCRIPTION
SWITCH – TOGGLE (2 POLE 30A BRYANT 30102)
SWITCH – TOGGLE 2P1PH W/BOX
SWITCH – TOGGLE 2P1PH W/O BOX
BRACKET – MAIN POWER SWITCH
CONNECTOR – WIRE 3/4”
COVER – REAR S.O. 1/91
COVER – REAR
CABLE – PVC – #10/4 UNSH A810053
COVER – SPLIT(LH FRT) S.O. 1/91
COVER – ELECTRICAL BOX CABLES
COVER – SPLIT(RH FRT) S.O. 1/91
CONNECTOR – RECEPTACLE (CPC)17 – 3
CONTACT – SOCKET (CPC)35A – #10 – #8
PANEL – BREAKER
BREAKER – CIRCUIT – 15.0 AMP(1P)
BREAKER – CIRCUIT – 25A 480 VAC (SPEC.)
BREAKER – CIRCUIT – 25A 2POLE
COVER – UTILITY BOX
OUTLET – DUPLEX – 120VAC
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
1
COM
3, 4, 5
NC
NO
2
6
7
INDEX
1
2
3
4
5
6
7
PART NO.
0008716
0504725
0008717
0504875
0504895
0509808
0509819
MAILSTAR 775
TP50162
DESCRIPTION
ASSY – ARC SUPPRESSOR
RESISTOR – 10K – 1/4W – 5%
ASSY – NOISE FILTER (CONTAINS ITEMS 23 & 24)
CAPACITOR – .1 MFD 50VT
CAPACITOR – .47 MFD 100VT
BRACKET – CAPACITOR MOUNTING
CAPACITOR – 6700 MFG – 75V
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
ELECTRICAL BOX (PAGE 1 OF 3) – FIGURE D–9
7
3, 4, 5
10
8
9
6
3, 4, 5
11
12 13
1, 2
15
18
16
17
14
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
8251158
E100204
8251155
8251157
8251159
0017955
8251150
0507280
0507147
8610109
8253458
0051035
0078651–998
8251568
0507605
8251193
1000125
0509821
0017956
MAILSTAR 775
TP50162
DESCRIPTION
CONNECTOR – RECEPTACLE (CPC)
CONTACT – PIN (CPC)
CONTACT – SOCKET (CPC)
PLUG – CONNECTOR (CPC)
RELAY – POWER 20A/24V
BOX – ELECTRICAL
RELAY – POWER (24 VDC)
RELAY – 4PDT (24 VDC)
SPACER – HEX TAP THRU
CARD ASSY – INTER CONNECT
CARD ASSY – RELAY
CARD ASSY – RELAY (MACHINES BUILT AFTER ’91)
SPACER – TAPPED
MARKER – ELECTRICAL 0.44
BLOCK – LATCH(AMP) – #1 – #4
RECTIFIER – BRIDGE – 8A (MDA2504)
CARD ASSY – BRAKING (DPT A65)
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
1
11
2, 3
4
5
5
6
9
7
8
10
INDEX
1
2
3
4
5
6
7
8
9
10
11
PART NO.
0507503
8251156
8251363
0538264
0507149
8252588
0538177
0507249
0509819
0507673
6450702
0043986
0032972
7003748
7009546
7003749
MAILSTAR 775
TP50162
DESCRIPTION
BLOCK – TERM (12T)
CONN – RECEPTACLE (CPC)17 – 3
CONTACT – SKT(CPC)35A – #10 – #8
BAR – GROUNDING
BLOCK – TERM
CONN – WIRE 3/4”
TRANSFORMER – POWER
CAP – 6700 MFG – 75V
FILTER – RFI POWER LINE(1PH)
CONTROL – DC MOTOR
CONTROL – DC MOTOR (MACHINES BUILT AFTER 10/96)
KIT – SOFT START DC MOTOR
KIT – UNIVERSAL CONTROLLER CONVERSION
CONTROLLER – UNIVERSAL WITH PRESET BRAKE CARD
KIT – CONTROLLER UNIVERSAL WITH SOFT START
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
4
3
1
17
25
18
24
2
22, 7
22, 7
26
28
27
21
22, 7
23
5
5
5 6, 7, 5
9 5
18
17
8
19, 20
18
11
17
17
9
17
16
13
14
15
1
10
12
11
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
0538431
0002667
8253498
8253890
0538890
0507284
9101001
0538424
0538400
0538401
9089040
0017901
0538425
0504725
0008717
9089041
0538895
0538893
0509822
9102001
0008716
8251226
0008718
8253889
8253888
0538433
0503639
8251218
MAILSTAR 775
TP50162
DESCRIPTION
TERMINAL – P.O. #16 – 14GA.
TERMINAL – QUICK CONNECT
CABLE ASSY – ELECT BOX
CABLE ASSY – DR MOTOR
TERMINAL – WIRE (SPADE) #22 – #16
DIODE – 1N5625
TUBING – TEF TFT200/18 NAT 042
TERMINAL– WIRE (RING) #6
CABLE– PVC #10/4 UNSH A810053
SWITCH – TOGGLE (2 POLE)
RESISTOR – 10K – 1/4W – 5%
ASSY – NOISE FILTER
CABLE – NEOPRENE #10/4 UNSH SJO
CONNECTOR – NON–INSULATED(FEMALE)
TERMINAL– INSULATED (FEMALE)#16 – #14
VARISTOR – 66 VDC
TUBING – HS FIT221 3/32 BLK
DIODE – IN4754 (ZENER)
ASSY – CAPACITOR
CABLE ASSY – 120/240 VAC
CABLE ASSY – +24 VDC
DIODE – IN5060
CABLE ASSY – MACH
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
ELECTRICAL BOX CURRENT – FIGURE D–12
1
2
3
4
5
6, 7, 8
18, 19
14
9
10
6, 7, 8
13
17
16
12
11
15
21
20
22
23
ELECTRICAL BOX CURRENT – FIGURE D–12
INDEX PART NO.
0043870–XXX
1
0032973
0044056
2
0034320
3
8253458
4
E8251218
5
0507147
6
E8251155
7
E8251157
8
E8251159
9
7009546
0043986
10
0032972
11
0507605
12
0509821
13
0051035
0043873–998
14
0507280
15
0032974
16
0034416
17
0032980–001
18
E8251158
19
E100204
20
0507249
0032806
21
0509819
22
0509808
23
0507673
MAILSTAR 775
TP50162
DESCRIPTION
WIRING, POWER DISTRIBUTION BOX
RELAY – SOLID STATE S.O. 6/94
RELAY – SOLID STATE 240VAC 25A (SSRT–240D25)
CABLE ASSY – POWER BOX
CARD ASSY – INTERCONNECT
CABLE ASSY – MACHINE
RELAY – 4PDT 24VDC
CONTROLLER – DC MOTOR W/BRAKE CARD PRESET (MACHINES BUILT BEFORE 10/96)
CONTROLLER – DC MOTOR (MACHINES BUILT AFTER 10/96)
RECTIFIER – BRIDGE
CARD ASSY – RELAY
CARD ASSY – RELAY (MACHINES BUILT AFTER 1991)
RELAY – POWER 24VDC
BLOCK – TERMINAL
COVER – FRONT
BOX ASSY – POWER DISTRIBUTION
TRANSFORMER – POWER (STEP DOWN)
TRANSFORMER – POWER (SPECIAL 240/480VAC)
CAPACITOR – 6700 MFD 75V
BRACKET – CAPACITOR
FILTER – RFI POWER
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
AUXILIARY ELECTRICAL BOX – FIGURE D–13
1
13
16
15
14
17, 18, 19
22
20
2
3
4
5
12
25
24
23
11
6
7
8
21
9
28
10
26
27
AUXILIARY ELECTRICAL BOX – FIGURE D–13
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
E8251192
0509815
1700141
1610199
E137113
0509809
0597931
0597581
E8251194
E8251191
E8251228
E8251227
8253879
0538177
0538170
9087007
E8251179
E8251180
E1000205
E8251174
0004429
0507149
0008071
0538264
0597783
0509820
0538891
0503639
MAILSTAR 775
TP50162
DESCRIPTION
COVER – REAR (AUXILIARY ELECTRICAL BOX)
BREAKER – CIRCUIT 7.5A 250V(2P)
PLUG – SNAP HOLE 1/2” (WHITE)
PLATE – COVER
BREAKER – CIRCUIT 15A (1P)
MARKER – ELECTRICAL
RECEPTACLE – DUPLEX
COVER – FRONT (AUX ELECT BOX)
CAP –CONNECTOR SEALING (#23)
CABLE ASSY – 120/240 VAC(4 – 14 STATION)
CONNECTOR– WIRE 3/4”
CONNECTOR – WIRE 1/2
CABLE – NEOPRENE,#18/3
CONNECTOR– PLUG(CPC)11 – 4
CLAMP – CABLE(CPC)#11
CONTACT – SKT (CPC) 13A
BOX – AUXILIARY ELECTRICAL
ASSY – AUXILIARY ELECTRICAL BOX HARNESS
BLOCK – TERMINAL
LABEL – FRAME GROUND
BAR – GROUNDING
RELAY – POWER 2PST 24V
TERM – WIRE (SPADE)#22 – #18
DIODE – IN5060
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
ROTATIONAL POSITION SENSOR – FIGURE D–14
Ê
ÇÇÇ
ÇÇÇ
Ê
ÇÇÇ
Ê
ÇÇÇ
Ê
ÇÇÇ
Ê
1
22
24
2
23
20, 21
3
4
6, 7, 8
19
17
18
5
25
14, 15
16
13
9
10
26
11
12
27
ROTATIONAL POSITION SENSOR – FIGURE D–14
INDEX PART NO.
0009368–002
1
0013892
2
E416113
3
0507333
4
0507331
5
0507331
6
0053925
7
0507326
8
0507328
9
0507332
10
0516137
11
0507334
12
0507335
13
0009800
14
0598716
15
0598717
16
0507329
17
9900009–037
18
E8251978
19
7250202
20
0526632
21
7002594
22
8251977
23
0507325
24
0509830
25
0504208
26
0504205
27
9900000–088
MAILSTAR 775
TP50162
DESCRIPTION
SENSOR ASSY – ROTATIONAL POSITIONER.
CARD ASSY – SENSOR
LED – 14V
DISK – ADJUSTABLE
DISK – STATIONARY
DISK – STATIONARY
BEARING – BLOCK ASSY – SENSOR (CONTAINS ITEMS 7 & 8)
BLOCK – BEARING
BEARING – OIL FILLED BRONZE
HUB – DISK
SPACER – BEARING
ANGLE – CARD SUPPORT
ANGLE – SENSOR ASSY MOUNTING
PLATE – SENSOR ADAPTING
RING – RETAINING
BEARING – OILITE 3/8” ID X 1/2” OD X 1/4” LG
SHAFT – DRIVE
SCREW – SET CUP POINT #10–32 X 1/4”
SPROCKET – DRIVE
COUPLING – STD “K”
LINK ASSY – CONNECTING #25
SPROCKET – DRIVE 25B20
PLATE – SENSOR
PIN – REMOVABLE CONTACT #20 WIRE
CONNECTOR – PLUG 9 PIN
SCREW – BINDING HEAD #10–32 X 1/2” LG
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
INSERTING AREA ENCLOSURE WIRING (PAGE 1 OF 2) – FIGURE D–15
1, 2, 3
4
5
19
20
6
11
10
8
9
7
18
12
15
13
14
23, 24
25
26
16, 17
22
21
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
0002541–003
9900002–008
9900000–019
0013537
0004315
0594763
0044293
0050976
0007873
0051037
0050977
0007875
0004878
0538408
0504254
0504518
9107025
0509825
0509824
E8251572
0013823
E8251475
E8251474
0044284–001
0044284–002
1000328
9101003
0503639
0597609
9085100
MAILSTAR 775
TP50162
DESCRIPTION
SPACER – TAPPED
SCREW – FLAT HEAD #4 – 40 X 1/4” LG.
ASSY – CABLE,LH CONTROL PANEL
COVER – INSERT STATION
COUNTER – ELECTRICAL 24VDC
COUNTER – PANEL SGL. RETROFIT
CARD ASSY – CONTROL PANEL LH
ASSY – CABLE CONTROL PANEL
CARD ASSY – CONTROL PANEL STATION SWITCH(4)
ASSY – CABLE,RUN/SET – UP
ASSY – RUN/SET – UP CARD
SPLICE – LINE (RED) #22 – #18F
STRAP – MINI TIE
BASE – CABLE TIE MOUNTING
CABLE – SR PVC,#22/4,UNSH .1 RBN
CONNECTOR – 4 PIN RIBBON
COVER – CONNECTOR (4P)
MARKER – ELECTRICAL(HOUR METER)
HOUSING – METER
METER – HOUR(12 – 24VDC)
COUNTER – 7 DIGIT(24VDC)
COUNTER – 8 DIGIT WITHOUT FRONT PANEL RESET
COUNTER – 8 DIGIT WITH FRONT PANEL RESET
LABEL – CABLE 2.25(BLANK)
DIODE – IN5060
SPLICE – WIRE #18
WIRE – PVC,BRN,#20STRD 1000V
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
BACK
SIDE
1
12, 13
14, 15
2
11
23
4
21, 22
3
10
16
4
9
17, 18
20
8
7
19
6
5
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
0051003
0051031
0013537
0051032
0007874–002
0007904
0507240
0007875
0004517
0007873
0526824
0031487
0031488
9102020
0597609
0507240
0504254
0597783
0565203
9900016–041
0007871
8251573
0594763
MAILSTAR 775
TP50162
DESCRIPTION
CABLE ASSY – CONTROL (MACH)
CARD ASSY – WATER CONTROL
CABLE ASSY – LH CONTROL PANEL
CARD ASSY – LH SECTION CONTROL
CABLE ASSY – LH CONTROL,STATION
CABLE ASSY – VACUUM SOLENOID
CLAMP – CABLE
CABLE ASSY, RUN/SET – UP
CARD ASSY, STATION CONTROL
CABLE ASSY – CONTROL PANEL
SWITCH – INTERLOCK 30V .3A
MAGNET – INTERLOCK SWITCH
TUBING – HS FIT221 .500 CLEAR
SPLICE – WIRE #18
CLIP – CABLE
STRAP – MINI TIE
VALVE – SOLENOID (WATER) 24VDC
NUT – JAM HEX, 3/8 – 24
CABLE ASSY – WATER CONTROL
POT – 100 OHM, 1/2 WATT
COUNTER – ELECTRICAL 24V DC
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
BUCK BOOST AND MAIN CABLES – FIGURE D–17
4
3
11, 12, 13
1
2
10
7, 8, 9
14
5, 6
15
NOTE:
COMPLETE CABLE ASSEMBLY
NUMBERS ARE ON TAG ON CABLE
18
16
19
20
17
21
BUCK BOOST AND MAIN CABLES – FIGURE D–17
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
E8251223
0051004
0051018
E8253474
E8251863
E8251154
E8251396
0538076
E8251162
0003618–001
E8251362
E8251397
0538033
0035346
E8251057
0538177
9087020
E8251177
0002248
E8251178
E8251164
E8251179
E8251361
E8251180
E100205
9091030
MAILSTAR 775
TP50162
DESCRIPTION
CABLE ASSY – DRIVE MOTOR
CABLE ASSY – CONTROL (ELECTRICAL BOX)
CABLE ASSY – CLUTCH OVERLOAD
CABLE ASSY – CLUTCH OVERLOAD S/O
TRANSFORMER ASSY – BUCKBOOST (CONTAINS ITEMS 6 – 9)
TRANSFORMER
CONNECTOR
CLAMP – CABLE
PIN – CONTACT
PLUG ASSY – JUMPER
SWITCH – MAIN (1 PHASE) (W/ ENCLOSURE)
SWITCH – MAIN (1 PHASE) (W/O ENCLOSURE)
WIRE – NEOPRENE CASE 12/3 UNSH SJO
CONNECTOR – PLUG (CPC) 23–7
CONNECTOR – SOCKET (CPC) 23–7
CLAMP – CABLE (CPC) #23/ SELF CENTER
CONTACT – PIN (CPC)35A #12 – #16
CLAMP – CABLE (CPC) #11
CONTACT – SKT (CPC) 13A (CONTROL ASSY)
WIRE – POLYURETHANE CASE 12/6
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
NOTES
FIGURE E
SECTION E – COVERS, CABINETS & FRAMES
MAILSTAR 775
TP50162
ISSUE 12/02
COVERS, CABINETS & FRAMES
MAILSTAR 775
TP50162
ISSUE 12/02
INSERTING AREA ENCLOSURE – FIGURE E–1
6
7
11
8
12
13
1
2
ÄÄÄ
ÄÄÄ
ÄÄÄ
ÄÄÄ
ÄÄÄ
ÄÄÄ
ÄÄÄ
5
9
4
3
10
11
20
21
19
19
22
5
13
18
17 16 15
14
INSERTING AREA ENCLOSURE – FIGURE E–1
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
0027300
0027301
0007524
0008426
0056538
0502457
0021254–001
0021254–002
0021884
0021885
0004398
E8251743
0007534
0004315
0004247
0009103
0565203
0565201
0541820
0007871
E8251732
0002442
E8251729
0002443
MAILSTAR 775
TP50162
DESCRIPTION
CARD – SAFETY
HOLDER – SAFETY CARD
COVER – WATER BOTTLE
LABEL – WATER CONTROL
RESERVOIR ASSY – WATER
CAP – WATER BOTTLE
STRIP – STATION NUMERALS 1–18
OVERLAY – CONTROL PANEL 4 STATION L.H.
OVERLAY – CONTROL PANEL 6 STATION L.H.
GUARD – INSERT STATION
CONNECTOR – HOSE .187
BUMPER
ENCLOSURE – INSERT STATION
COVER – WATER BOTTLE SOLENOID
FITTING–COMP 1/4”
HOSE – PLASTIC 1/8”
CABLE ASSY – WATER CONTOL
SCREW – SHOULDER 5/16”
BRACKET – GAS CYLINDER
CYLINDER – GAS
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
MULTISECTION OOPS AREA ENCLOSURE – FIGURE E–2
7
8
1
2
9
11
10
6
5
3
12
13
4
14
17
16
12
15
14
9
9
19
18
20
MULTISECTION OOPS AREA ENCLOSURE – FIGURE E–2
INDEX PART NO.
1
0021254–001
0021254–002
2
0021886
0021887
3
0007569
4
0002541–003
5
0051037
0050977
6
0031487
7
0031488
8
0007534
9
0526824
10
0007568
11
0002442
12
E8251732
13
E8251729
14
0007541
15
E8261730
16
0507240
17
9086015
18
0007873
19
0004517
20
0007930
MAILSTAR 775
TP50162
DESCRIPTION
OVERLAY – CONTROL PANEL 4 STATION R.H. & CTR
OVERLAY – CONTROL PANEL 6 STATION R.H. & CTR
GUARD – OOPS STATION
SPACER – TAPPED
CARD ASSY – CONTROL PANEL STATION SWITCH (4)
SWITCH – INTERLOCK N.C.
BUMPER
CLAMP – WIRE (PANDUIT
COVER – OOPS STATION
CYLINDER – GAS
ENCLOSURE – OOPS STATION
CLIP – CABLE
CABLE – PVC,#20/2,UNSH UL2509
ASSY – CONTROL PANEL CABLE
ASSY – CARD, STATION CONTROL
ASSY – VACUUM SOLENOID CABLE
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
GUARDS – INSERT STATION – FIGURE E–3
FOOD STAMP PECULIARS
15
1
2
14
4
3
10
11
12
9
13
5
8
7
6
GUARDS – INSERT STATION – FIGURE E–3
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
0003701
0014634
0507295
0007655
0009328
0007657
0035139
0014633
0003702
0035137
0014628
0035138
0014627
0014305
0014702
0014703
0014303
0014313
0014307
MAILSTAR 775
TP50162
DESCRIPTION
HINGE – TOP COVER
PLATE – TOP COVER
INDICATOR – DETECTION
ENCLOSURE – END R.H.
PLATE – ENCLOSURE R.H. END
GUARD – END R.H. (PLEXIGLASS)
GUARD – INSERT STATION CENTER
GUARD – INSERT STATION CENTER(FOOD STAMP)
BAR – STIFFENER
GUARD – INSERT STATION R.H.
GUARD – INSERT STATION R.H.(FOOD STAMP)
GUARD – INSERT STATION L.H.
GUARD – INSERT STATION L.H.(FOOD STAMP)
GUARD – INSERT STATION CARD FEED
ENCLOSURE – END R.H. CARD FEED
PLATE – ENCLOSURE R.H. CARD FEED
PLATE – TOP COVER CARD FEED 5 5/16” WIDE
PLATE – TOP COVER CARD FEED 7” WIDE
PLATE – HINGE MOUNTING CARD FEED
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
FRAME BASE SECTION – FIGURE E–4
1
2
3
4
5
6
29
7, 8
9
28
27
23
26
13
12
22
10
11
21
19
25
20
18
13
24
15
17
16
15
14
FRAME BASE SECTION – FIGURE E–4
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
0009586
0500589
0500590
0564069
0564255
0009072
0004055
0004134
0599032
0004495
0008368
0564016
0564015
0520381
0021120
0598625
0598624
0021122
0004449
0597060
0564263
0004062
0564017
0522950
0599082
0564387
0004356
E8251396
0004454
0004375
MAILSTAR 775
TP50162
DESCRIPTION
TROUGH – WATER
SPACER – END PLATE
PLATE – SPACER MOUNTING
SPACER – FRAME R.H. (QTY. (3) FOR 6 STATION)
BRACKET – BED PLATE
SUPPORT – VALVE BASE
RAIL – REAR SIDE (4 STATION ONLY)
PLATE – TIE
PLATE OPTICAL LIMIT SWITCH MOUNTING
BRACE – LEG L.H.
LEG – TOP R.H.
LEG BOTTOM
PAD – LEVELING
BRACE – LEG (REAR)
NUT – WELL 1/4” – 20
NUT – WELL 3/8” – 16
PLATE – PUMP MOUNTING
WIRING ASSY – AUXILIARY ELECTRIC
U – BOLT W/NUTS
STUD – FRAME SUPPORT
LEG – TOP L.H.
PLATE – CABINET FLOOR
RAIL – FRONT SIDE (4 STATION ONLY)
BRACKET – ELECTRICAL BOX MOUNTING
TRANSFORMER ASSY
BOLT – U
BRACE – ELECTRICAL BOX
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
FRAME MULTISECTION – FIGURE E–5
1
2
5, 6
3
1
4
8
7
21, 22
19
18
17
14
9
3
10
15
16
10
12
11
20
14
13
12
11
11
FRAME MULTISECTION – FIGURE E–5
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
0599032
0564018
0564069
0009072
0004059
0004139
0008369
0564016
0564015
0522950
0009782
0520381
9900016–017
9900004–121
0004671
0598625
0530631
0004449
0564320
0007623
0599038
0564394
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – TIE
LEG – TOP L.H. MS
SPACER – FRAME R.H.
BRACE – LEG R.H.
LEG – TOP R.H.
LEG – BOTTOM
PAD – VIBRATION ISOLATING
PAD – LEVELING
NUT – HEX, 1/2” – 13
SCREW – HEX HEAD, 1/2” – 13 X 2 1/2” LG.
BRACKET AUXILIARY ELECTRICAL BOX MOUNTING
NUT – WELL
ASSY – WIRING AUXILIARY ELECTRIC
BRACE – LEG M.S.
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
FILLER TOP PLATES – FIGURE E–6
STACKER END
TURNOVER END
1
2
5
6
8
7
4
3
3
9
FILLER TOP PLATES – FIGURE E–6
INDEX
1
2
3
4
5
6
7
8
9
PART NO.
0014673
0014670
0008146
0014674
0014672
0014671
0008147
0008344
0017094
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – LOWER SCISSORS
SPACER – FILLER PLATE
PLATE – UPPER SCISSORS
PLATE – INSERT AREA FILLER
PLATE – FILLER
PLATE – TURNOVER FILLER
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
NON–CABINET GUARDS – FIGURE E–7
TOP VIEW
28
1
27
2
26
3
4
25
23
24
21, 13, 22, 15
20
ÈÈ
ÈÈ
ÈÈ
5
7
18, 19
8
13, 14
17
9
10
16
5
15
12 11
6
NON–CABINET GUARDS – FIGURE E–7
INDEX PART NO.
1
0532170
2
0013337
0043081
3
0573320
4
0593205
5
0013738
6
0013739
7
0021285
8
0013947
9
0564281
10
0013615
11
0013614
12
0013948
13
0537020
14
0537071
15
0009859
0573017
16
0004356
17
0004375
18
0003865–002
19
0002226–004
20
0537102
21
0013067
22
0537072
23
0002282
24
0537040
25
0594770
26
0062924
27
0594780
28
0013344
MAILSTAR 775
TP50162
DESCRIPTION
GUARD – TABLE
PLATE – STACKER TABLE END
PLATE – COVER, TBL CD (RR)
GUARD – PERMIT PRINTER
GUARD – SEALER ROLL
NAME PLATE – “MAILSTAR 775”
SUPPORT – CENTER BRACKET
PLUG – PIPE END COVER(LH)
BRACE – LH GUARD POST
SUPPORT – LH GUARD POST
POST – GUARD
HINGE – DROP DOOR
BRACKET – HINGE EXTENSION
GUARD – FRONT L.H. SECTION
GUARD – FRONT R.H. SECTION
STRIPE – SELF ADHESIVE TAPE
STRIPE – SELF ADHESIVE (GUARD)
NAME PLATE – “BELL & HOWELL”
DOOR – TABLE DROP
BRACKET – HINGE EXTENSION LH
HANDLE – PLASTIC
CATCH – DROP DOOR
GUARD – CHAIN
GUARD – T.O.
PANEL– REAR (DEL TABLE)
GUARD – INDEX UNIT CHAIN LH
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
CABINET FRAME L.H. – FIGURE E–8
3
5
10, 11
4
5
8, 9
6, 7
4
12
3
14
1
2
15
16
13
17
13
16
16 13
13
15
24, 25
18
19
6, 7
23
8, 9
3
21
22
21
22
20
CABINET FRAME L.H. – FIGURE E–8
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
9900005–040
9900014–007
0500571
9900005–019
9900015–003
0004499
0004453
0009866
0009867
0009317–001
0009317–003
0009318–001
9900014–008
0004456
0004455
9900004–051
0007710
9900005–019
9900015–003
0004456
9900015–004
9900016–010
E8251714
8251057
0017912
MAILSTAR 775
TP50162
DESCRIPTION
SCREW – SOCKET HEAD, #10– 32 X 1/2”
WASHER – FLAT #10
ANGLE – COVER MOUNTING
WASHER – LOCK SPLIT, #10
FRAME – SIDE 4 STATION
FRAME – SIDE,6 STATION LH
ANGLE – PANEL MOUNTING(4S LH)
BAR – COVER SUPPORT
BRACE – COVER SUPPORT BAR
SPACER – END
BAR – CROSS
SCREW – HEX HEAD,1/4”– 28 X 1 3/4”LG.
ANGLE – FRAME SUPPORT
SPACER – END
WASHER – LOCK SPLIT, 1/4”
NUT – HEX, 1/4”– 28
FASTENER – END PANEL
BRACKET – MAIN POWER
PLATE – SPLICE MAIN POWER SWITCH
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
CABINETS L.H. BASE – FIGURE E–9
1
2 3 4
5
9
8
10
6
7
8
ÂÂ
11
18
ÂÂ
ÂÂ
8
11
16
15
17
7
6
14 13
5
10
4
8
3
2
12
CABINETS L.H. BASE – FIGURE E–9
INDEX PART NO.
1
0004415
0004425–002
0007848
0065376
2
E8251714
3
E8251715
4
0007597
5
7904332
6
9900005–040
7
9900014–007
8
E8252335
9
0007855–005
10
E8252257
11
9900000–086
12
0004425–001
13
9900016–010
14
9900015–004
15
9900014–008
16
9900004–051
17
0013546
18
0537102
MAILSTAR 775
TP50162
DESCRIPTION
PANEL – TAKE AWAY END
PANEL – END STACKER
PANEL – END C.D.
PANEL – END (HAND FEED)
BRACKET – END PANEL MOUNTING
FASTENER – PANEL
SCREW – SOCKET HEAD, #10–32 X 1/2” LG.
WASHER – FLAT #10
BRACKET–PANEL MOUNTING
ASSY–CABINET PANEL (20”)
BRACKET–PANEL MOUNTING (AIM)
SCREW – BIND HEAD, #10–32 X 3/8”
PANEL – END R.H
NUT–HEX, 1/4”–28
SCREW–HEX HEAD,1/4”–28 X 1 3/4”LG.
NAME PLATE–PRODUCT
NAME PLATE–LOGO BELL+HOWELL
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
CABINET FRAME R.H. – FIGURE E–10
2
8
5
1
6
5
10, 11
9
6
7
12
4
5
23, 24
3
13
14
6
4
5
2
1
22
4
3
5
15
26
7
3
1
16, 17
2
22
25
25
16, 17
21
23, 24
18
20
15
19
CABINET FRAME R.H. – FIGURE E–10
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
9900014–007
9900005–040
9900016–010
9900015–004
9900014–008
9900004–051
0007710
9900005–053
0009318–001
0009317–002
0009317–004
9900005–019
9900015–003
0500571
0009870
0004557
0004558
0500571
9900015–003
9900005–019
0004456
0004455
0009868
0009869
E8251714
9900005–068
MAILSTAR 775
TP50162
DESCRIPTION
WASHER – FLAT #10
SCREW – SOCKET HEAD, #10–32 X 1/2”
NUT – HEX, 1/4”–28
SCREW – HEX HEAD,1/4”–28 X 1 3/4”LG.
SCREW – SOCKET HEAD, 1/4”–20 X 3/4”
ANGLE – PANEL MOUNTING(MS)
FRAME – SIDE 4 STATION MS
SCREW–SOCKET HEAD, #8–32 X 1/2”
SPACER – END
BAR – CROSS
ANGLE – PANEL MOUNTING(4S MS)
ANGLE – PANEL MOUNTING (6S MS)
SCREW – SOCKET HEAD, 1/4”–28 X 1 1/2”
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
CABINET R.H. BASE – FIGURE E–11
1
6
5
3
4
1
2
7
8
17
11
10
6
8
16
12
13
7
14
15
9
CABINET R.H. BASE – FIGURE E–11
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
0007855–005
9900015–005
9900004–077
9900014–009
9900000–086
0007855–006
E8252258
E8252257
0004425–001
9900005–040
9900014–007
7904332
0007597
E8251715
E8251714
0537102
0021285
MAILSTAR 775
TP50162
DESCRIPTION
ASSY – CABINET PANEL (20”)
WASHER – LOCK SPLIT 5/16”
SCREW – HEX HEAD, 5/16”–24X1 3/4”
FLATWASHER – 5/16”
BRACKET – PANEL MOUNTING (AIM)
PANEL – END
WASHER – FLAT #10
FASTENER – PANEL
NAME PLATE – “BELL & HOWELL”
NAME PLATE – “MAILSTAR 775”
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
CABINET PANELS – FIGURE E–12
1
2
3
11
4
8
7
9, 10
5
6
CABINET PANELS – FIGURE E–12
INDEX PART NO.
1
0017945–001
0002226–004
E8251933
2
0003865–002
3
E8251716
4
E8251715
5
9900001–042
6
E825819
7
9900001–072
8
E825818
9
0537053
10
0028412–001
11
0027250
0027251
0007855 –003
0007855–004
0007855–005
0007855–006
0007855–007
0007855–008
0007855–009
0007855–016
MAILSTAR 775
TP50162
DESCRIPTION
APPLIGUE – PANEL (GRAY W/RED STRIPE)
STRIP – SELF ADHESIVE (GREY) SO 9/91
INSERT – SELF ADHESIVE (B&H)
STRIP – SELF ADHESIVE RED SO 9/91
FASTENER – STUD 1/4 TURN
FASTENER – RETAINER 1/4 TURN
LATCH – PANEL
BRACKET – PANEL LATCH MOUNTING
LABEL – WARNING
KIT – FASTENER 1/4 TURN
PANEL ASSY – CABINET 21”
PANEL ASSY – CABINET, STOP BAR
PANEL ASSY – CABINET 12.5
PANEL ASSY – CABINET 10.5”
PANEL ASSY – CABINET 21” (CUT FOR SWITCH)
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
TURNOVER COVER (CURRENT STYLE) – FIGURE E–13
5
6
7
4
2, 3
8
1
9
10
11
12
15
14
9
10
16
13
TURNOVER COVER (CURRENT STYLE) – FIGURE E–13
INDEX PART NO.
0043633
1
8250967
2
0003865–002
3
0031420
4
9900009–037
5
0043635
6
0031488
0031487
7
9900000–023
8
0043634
9
9900014–051
10
9900000–086
11
0043632
12
0013526
13
9900000–088
14
0003959
15
0043631
16
0029550
MAILSTAR 775
TP50162
DESCRIPTION
TURNOVER COVER, ASSY
NUT – PLATE #10 – 32
TRIM – TURNOVER GUARD
SETSCREW – HEX SOCKET – HALF DOG #10 – 32 X 1/4” LG.
SPACER – MAGNET
SWITCH – MAGNET INTERLOCK, N.C. (NOT SHOWN)
SCREW – BIND HEAD SLOTTED $ – 40 X 1/2” LG.
WASHER – RUBBER .09 X .23 X .5
WASHER – FLAT .219 / .500 / .047
ANGLE – HINGE SUPPORT
HINGE – ADJUSTABLE TENSION
COVER – TURNOVER
COVER – RH END
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
TURNOVER COVER (EARLY STYLE) SERVICE ONLY 2/93 – FIGURE E–14
2
1
7
8
13
6
9
12
10
11
5
4 3
TURNOVER COVER (EARLY STYLE) SERVICE ONLY 2/93 – FIGURE E–14
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
0003956
0003865-002
0002334-002
8251364
9900000-017
0002334-001
E825967
9900009-037
0004525
0013526
0003959
9900000-086
9900000-090
MAILSTAR 775
TP50162
DESCRIPTION
COVER – TURNOVER
STRIPE – SELF ADHESIVE
SWITCH – INTERLOCK
NUT – HOOD
SETSCREW – CUP POINT #10-32 X 1/4” LG
BAR – NUT
HINGE – ADJUSTABLE
ISSUE 12/02
MAILSTAR 775
TP50162
ISSUE 12/02
NOTES
FIGURE F
SECTION F – ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
ZIP MARKER – FIGURE F–1
5
1, 2, 3, 4
9
22
18
17
1, 2, 3, 4
21
6
16
20
2
14
9
15
8
13
20
11
15
12
8
19
10
9
ZIP MARKER – FIGURE F–1
INDEX PART NO.
0050849
1
0543071
2
9900001–079
3
4560336
4
0525373
5
0506930
6
9900001–025
7
0504659
8
0506931
9
0597399
10
0044059–001
0044059–002
0044059–003
11
0506932
12
0504372
13
0597781
14
0557047
15
9900016–008
16
0518065
17
0506934
18
9900016–010
19
0506946
20
0593840
21
M071001
22
0506933
MAILSTAR 775
TP50162
DESCRIPTION
MARKER ASSY – ENVELOPE (60HZ)
PIN – FLAP CLOSER BRG 3/16’’ OD X 13/16’’ LG S.O.
SCREW – FILLISTER HEAD 10–32 X 7/8 (NOT SHOWN)
SPACER (NOT SHOWN)
NUT – LOCK (NOT SHOWN)
COVER – ENVELOPE MARKER
SCREW – PPH #6–32 X 1/8’’ LG
SOLENOID (NOT SHOWN)
PLATE – MOUNTING
ROLLER – INK IMPREGNATED (RED)
ROLLER – INK IMPREGNATED (GREEN)
ROLLER – INK IMPREGNATED (BLACK)
STEM – INK ROLL
SUPPRESSOR – ARC
TERMINAL – FASTON
SPRING – TENSION 1–3/16’’ LG
NUT – HEX #10–32 S.O.
PIN – SPRING 5/8’’ LG
ROD – CONNECTING
NUT – HEX 1/4’’ –28
WASHER – INK ROLLER
PIN – FLAP CLOSER HINGE 3/16’’ DIAX1–7/16’’ LG
TUBING – PLASTIC 1/8’’ ID X 3/16’’ OD X 1/2’’
MOUNT – ROLL
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
DETECTOR IN–TRACK MECHANICAL – FIGURE F–2
REAR PECULIAR
1
2
20
3
4
5, 6
7
18
17
22
19
13
21
23
15
8
10
11
14
13
12
9
18
21
DETECTOR IN–TRACK MECHANICAL – FIGURE F–2
INDEX PART NO.
0051904
0051905
1
0597332
2
0503004
3
0519037
4
0519038
5
0051906
0051907
6
0597574
7
0519041
8
0519039
9
0536160
10
0519040
11
0519042
0519053
12
0519045
13
0519046
14
9900005–020
15
0519044
0519051
16
9900001–053
17
0519043
18
0519047
19
0519030
20
0519052
21
0519050
22
0519049
23
0519053
MAILSTAR 775
TP50162
DESCRIPTION
DETECTOR ASSY – DOUBLE DOCUMENT (FRONT MOUNT)
DETECTOR ASSY – DOUBLE DOCUMENT (REAR MOUNT)
RING – RETAINING
BEARING – BALL
ARM – ROLLER
SHAFT – DETECTOR
PLATE ASSY – DETECTOR MOUNTING (FRT) (CONTAINS ITEM 6)
PLATE ASSY – DETECTOR MOUNTING (REAR) (CONTAINS ITEM 6)
BEARING – BRONZE
ARM – CONTACT SPRING (FRT MTG)
PIN – SPRING
SPRING – CONTACT
PIN – SPRING
SPRING – CONTACT (FRT MTG)
SPRING – CONTACT (REAR MTG)
PLATE – CONTACT HOLDER
NUT – LOCK
POST – INSULATOR (FRT MTG)
POST – INSULATOR (REAR MTG)
SCREW – FILLISTER 8–32 X 1 1/4 (NOT SHOWN)
BLOCK – DETECTOR ADJUSTING
LIGHT – INDICATOR
PIN – ROLLER
ANGLE – DETECTOR ADJUSTING (REAR MTG)
HOLDER – LAMP (REAR MTG)
ARM – CONTACT SPRING (REAR MTG)
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
DETECTOR – ENVELOPE – FIGURE F–3
3
1
2
4
5
6
12
11
13
10
9
7
8
14
DETECTOR – ENVELOPE – FIGURE F–3
INDEX PART NO.
0051700
1
0517001
2
0517012
3
0504407
4
0597157
5
0517010
6
0517011
7
0051701
8
0517014
9
0517015
10
0517003
11
0517004
12
0517008
13
0517006
14
0517005
15
0517007
16
0517009
MAILSTAR 775
TP50162
DESCRIPTION
DETECTOR ASSY – ENVELOPE
SWITCH – PLUNGER
SCREW – LOCKING
INDICATOR – LIGHT (WHITE OMNI DIR)
BULB
SCREW – ADJUSTING
KNOB – ADJUSTING
BODY ASSY – DETECTOR (CONTAINS ITEMS 8 & 9)
BEARING – DETECTOR POST (2EA)
BEARING – ANVIL
POST – DETECTOR
PLATE – BASE
BEARING – DETECTOR
SCREW – POST MOUNTING
MOUNT – ROLLER
PIN – ROLLER MOUNTING (NOT SHOWN)
ANVIL (NOT SHOWN)
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
DDA INFRARED DETECTION, IN–STATION – FIGURE F–4
1
5, 8, 9
5
1
6, 7
12
11
2, 3
4
10
13
14
2, 3
15
16
11
17
18
20
19
DDA INFRARED DETECTION, IN–STATION – FIGURE F–4
INDEX PART NO.
0040516
1
0013153
2
8253896
3
8253895
4
0013222
5
E845259
6
E845261
7
E8251161
8
E8251160
9
E100204
10
0040505
11
0040508
12
0040509
13
0594758
14
0068764
15
E650165
16
0040506
17
0013156
18
0040507
19
0013154
20
0013221
MAILSTAR 775
TP50162
DESCRIPTION
DETECTOR ASSY – IN STATION IRDDD
BRACKET – IRDDD MOUNTING
SOCKET – LED
LED – WIDE ANGLE RED
BRACKET INDICATOR IRDDD
CONNECTOR – AMP (4 SOCKET)
CONNECTOR – PLUG (4 PIN)
HOLDER – LAMP IRDDD
NUT – LOCK
BRACKET – ADJUSTING LAMP
TRANSISTOR – PHOTO
LAMP – SUB MINIATURE
NUT – LOCK
HOLDER – IRDDD LAMP
MOUNT – ADJUSTING LAMP
BRACKET – IRDDD SWIVEL
ADAPTER – IRDDD MOUNTING
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
INFRARED DDD, IN–TRACK – FIGURE F–5
2
2
3
1
4
4, 5
INFRARED DDD, IN–TRACK – FIGURE F–5
INDEX PART NO.
0003624
1
0014905
2
8253895
3
0504710
4
0504810
5
0504965
MAILSTAR 775
TP50162
DESCRIPTION
DETECTOR ASSY – DOUBLE DOCUMENT
SOCKET – LED
LED – WIDE ANGLE (RED)
RESISTOR
INDICATOR – LIGHT YELLOW OMNI DIRECTIONAL
BULB – 14 VT
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
INFRARED DDD CONTROL BOX – FIGURE F–6
1
4
3
6
5
2
3
17
7
16
15
8
14
12
13
9
11
10
INFRARED DDD CONTROL BOX – FIGURE F–6
INDEX PART NO.
0004239–001
1
1610202
2
0525493
3
0003867
0014532
4
0004370
5
0009054–001
6
7320132
7
0527315
8
0003791
9
0004256
10
0003155
11
0507240
12
E890503
13
0004373
14
0004311
15
8610111
16
0003790
17
3860460
MAILSTAR 775
TP50162
DESCRIPTION
BOX ASSY – CONTROL IRDDD FIELD MOUNT
PLUG – SNAP HOLE
WINDOW – OPTICAL DISPLAY
PANEL – DOCUMENT DETECT (FIELD MOUNTING)
PANEL – FLUSH MOUNT
KNOB – LOCKING
POT 50K OHM (ADJUST)
SWITCH (RESET)
TRIM – PLASTIC
PLATE – HOLDDOWN
CABLE ASSY – DOUBLE DOCUMENT DETECTION
CARD ASSY – DOUBLE DOCUMENT
CLIP – CABLE
FUSE – 3/4 A
CABLE ASSY – SENSOR
CABLE ASSY – AUXILIARY DETECTION
SPACER – TAP THRU
BOX – CONTROL
STANDOFF
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
OPEN WINDOW ATTACHMENT – FIGURE F–7
2
1
4
3
5
7
HOLDBACK KIT
8
17
18
16
9
6
10
11
19
15
14
13
12
OPEN WINDOW ATTACHMENT – FIGURE F–7
INDEX PART NO.
0017182–002
0054059
1
0054060
0540557
2
0571103
3
0540552
4
9900001–019
5
0540554
6
0540547
7
0540542
8
9900029–004
9
0540553
10
0540550
11
0540543
12
0540556
13
9900001–081
14
0540555
15
0597791
16
0540559
0017186
17
0543220
18
0554131
19
0558644
MAILSTAR 775
TP50162
DESCRIPTION
KIT – OPEN WINDOW ATTACHMENT (FIELD INSTALL)
OPEN WINDOW ASSY (REPLACE BY PIECE PARTS FOR REPAIR ONLY)
CAM ASSY – SPLIT (FIELD INSTALL)
CAM – OPEN WINDOW (FACTORY INSTALL)
PLATE – TOP L.H. OPEN WINDOW
BRACKET – SHOE
SCREW – FILLISTER HEAD 5–40 X 7/16
SHOE – ENTERING GUIDE
NUT – PLATE TRIPLE HOLE
ARM – OPEN WINDOW
PIN – ROLL 1/16 X 5/8”
ARM – FOLLOWER
ROLLER – FOLLOWER
PLATE – MOUNTING
SCREW – FILLISTER HEAD 10–32 X 1 1/4
SHAFT – FOLLOWER
ROD – GUIDE
KIT – HOLD BACK OPEN WINDOW (CONTAINS ITEMS 17 – 19)
POST
KNOB
STUD
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
STATIONARY FROG – FIGURE F–8
3
1
2
4
STATIONARY FROG – FIGURE F–8
INDEX PART NO.
0054061
1
0543031
2
0054311
3
0543010
4
0540610
MAILSTAR 775
TP50162
DESCRIPTION
HOLDDOWN ASSY – FROG
HOLDDOWN
SHAFT ASSY – HOLDDOWN
STUD – HOLDDOWN
FROG – OPEN WINDOW (FORMED TO SAMPLE)
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
METER STAND – FIGURE F–9
12
11
8
10
13
9
8
4
5
14
3
2
1
20
15
7
6
16
17
18, 19
METER STAND – FIGURE F–9
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
E825942
E825944
9900016–604
0558644
9900016–009
0004953
0563016
9900016–017
8253519
0538132
0059340
0516441
0001291
8890109
0013570
0004952–002
0516145
0516146
0516147
0004952–001
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – CONNECTING
NUT – WING 1/4–20
STUD – ADJUSTING
NUT – HEX 1/4–20
STAND – UNIVERSAL METER
ANGLE – ADJUSTING
NUT – HEX 1/2–13
SCREW – ADJUSTING
CLAMP – CABLE
PAD ASSY – LEVELING
PLATE – TIE
PLATE – TIE S.O. 12/89
LATCH – LIFT AND TURN
PLATE – BLANK
LEG ASSY – LEFT FRONT/RIGHT REAR
WHEEL – CASTER 1 5/8”
NUT – CASTER
AXLE – CASTER
LEG ASSY – RIGHT FRONT/LEFT REAR
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
ELECTRONIC METER STAND COMPONENTS – FIGURE F–10
4
3
1
2
10
6
5
7
8, 9
ELECTRONIC METER STAND COMPONENTS – FIGURE F–10
INDEX
1
2
3
4
5
6
7
8
9
10
PART NO.
0013566
0507503
0013608
E864299
0017117–001
7320149
0013636
7250163
0503639
0013565
MAILSTAR 775
TP50162
DESCRIPTION
BRACKET – DRAWER
BLOCK – TERMINAL (12T)
DRAWER ASSY – ELECTRONIC METER (CONSISTS OF ITEMS 2, 4, 6, 8)
CARD ASSY – COMPUTER INTERFACE
CABLE ASSY – ELECTRONIC METER
CARD ASSY – POWER SUPPLY
RELAY – 2PDT
DIODE – IN5060
SLIDE – DRAWER
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
EJECTION ROLLER ATTACHMENT (PAGE 1 OF 2) – FIGURE F–11
3, 4, 5
2
6
1
7
8
9
10
12
13
15
11
16
17
23
22
21
17
18, 19
20
14
INDEX PART NO.
0004321
1
0594952
2
0597105
3
0059454
4
0059455
5
0597418
6
0597324
7
0059456
8
0594653
9
0594693
10
0596506
11
0007667
12
0007669
13
0598420
14
0004501
15
0007671
16
3860331
17
0503433
18
0598628
0001296
19
0027657
7002613
20
6060126
21
0527022
22
0503026
23
8253291
MAILSTAR 775
TP50162
DESCRIPTION
ROLLER ASSY – TOP
BRACKET – IDLER
ROLLER ASSY – DRIVE (CONTAINS ITEMS 4 – 8)
ARM ASSY – DRIVE ROLLER (CONTAINS ITEM 5)
BEARING – BRONZE
E RING
ROLLER – DRIVE
SHAFT – DRIVE ROLLER
SPRING – TORSION
SHAFT – ROLLER
PLATE – BASE
BEARING – SHAFT
BEARING – FLANGED
ROLLER – DRIVE
SHAFT – TAKEAWAY ROLLER
SPACER – HEX TAPPED
SPACER – TAPPED
MOTOR – D.C. DRIVE 1/15 HP
BRUSH – D.C. MOTOR (2 REQ) 1/15 HP
BRUSH – D.C. MOTOR (2 REQ) 1/8 HP
PULLEY – TIMING 16XLB037
BELT – TIMING 200XL037
PULLEY – TIMING 30XL037
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
4
17
1
5
6
3
16
2
15
7
14
8
13
9
12
11
10
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
0014266
0034995
6060110
6060129
6060133
6060135
0007673
0061809
8251764
8251760
0007672
6060134
6060132
0597580
0597931
0538795
0538162
MAILSTAR 775
TP50162
DESCRIPTION
BRACKET – MOTOR CONTROLLER
CONTROL ASSY – REMOTE D.C. MOTOR
PLATE – SCAB
PLATE – TOP
TRIM – FRONT COVER
COVER ASSY – FRONT TAKEAWAY
GUARD – ROLLER
PLATE – ASCOM INTERFACE
NUT PLATE – TRIPLE
NUT PLATE
GUARD – PULLEY
TRIM – REAR COVER
COVER ASSY – REAR TAKEAWAY
PLUG – 3 WIRE
OUTLET – DUPLEX
PLATE – DUPLEX RECEPTACLE
BOX – JUNCTION 4X4
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
END FOLD DRIVE – FIGURE F–13
7
1
5
8
9
6
2
4
3
10
6
18
19
11
20
18
13
12
17
12
12
16
12
14
15
14
13
END FOLD DRIVE – FIGURE F–13
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
0054071
9900016–017
0540264
0542600
0556010
0530270
0536360
0530330
9900004–046
0556052
0540272
0597106
0540388
0013567
0054012
0017435–001
0017435–003
0017435–002
0017435–004
0509333
9900001–058
9900009–077
0596006
MAILSTAR 775
TP50162
DESCRIPTION
CAM ASSY
NUT – HEX 1/2–13
PIN – CAM FOLLOWER
COLLAR – IDLER SHAFT
LEVER – HOLDDOWN
PIN
BUSHING – CAM FOLLOWER
SCREW – HEX HEAD CAP 1/4–28X5/8”
LINK – OPERATING
CLAMP – SHOE OPERATING
COLLAR
BEARING – OPERATING SHAFT(PIGGY BACK )
RETAINER – BEARING ENDFOLD
KNOB ASSY – TRACK
SHAFT – OPERATING, 4 STATION LH
SHAFT – OPERATING, 4 STATION RH & CTR
BEARING – PLASTIC
SCREW – FILLISTER HEAD,8–32X3
SCREW – SET 1/4–28X3/4”
SPRING – TORSION
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
END FOLD ATTACHMENT – FIGURE F–14
4
2
1
3
14
15
13
5
16
11
6
35
7
8
15
20
10
9
17 18
19
12
10
END FOLD ATTACHMENT – FIGURE F–14
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
0554031
0560013
0540051
0560014
0540256
9900001–076
0540275
0054070
0518071
0540266
9900004–055
0540274
0540251
0540262
0540261
9900016–010
0540269
9900016–047
0540263
0555260
0556240
MAILSTAR 775
TP50162
DESCRIPTION
SUPPORT – INSERT
ROD – YOKE EXTENSION
YOKE – ADJUSTING NUT
PLATE – SWIVEL BRACKET MOUNTING
SCREW – FILLISTER HEAD,10–32X1/2”
BRACKET – SWIVEL MOUNTING
BRACKET ASSY – SWIVEL (CONTAINS ITEMS 8 & 9)
BEARING
BRACKET – SWIVEL
SCREW – HEX HEAD CAP 1/4–28X1”
FOOT – SEPARATOR
STUD – SWIVEL, BRACKET
BEARING – UNIBALL R.H.
COLLAR – SHOE STUD
NUT – HEX 1/4–28 R.H. THREAD
ROD – CONNECTING
NUT – HEX,1/4–28, L.H. THREAD
BEARING – UNIBALL ( L.H.)
SPACER
CLAMP – LINK
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
MICROFICHE – FIGURE F–15
SUCKER ASSEMBLY
E428121
1, 2
8
3
15
12
11
14
10
4
5
9
16
8
7
6
22
GRIPPER JAW ASSEMBLY
7000707
19
17
18
20
21
25
24
13
29
23
27
26
28
MICROFICHE – FIGURE F–15
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
0560018
0560017
0560015
4280123
0597555
0560017
4280125
0597341
0560017
4280122
9900017–011
0533074
E700708
4280107
4280127
4280129
4280112
4280128
E428111
E428110
E428108
E428109
4280113
4280120
4280118
4280117
4280116
4280132
4280119
4280133
MAILSTAR 775
TP50162
DESCRIPTION
SPRING – ADJUSTABLE SUCKER
YOKE – PIVOT
YOKE – ADJUSTING NUT RH
WASHER – SPRING
TUBE – SUCKER
RING – GRIP
YOKE – ADJUSTING NUT LH
WASHER – BRASS
PAD – GRIPPER JAW
PLATE – FRONT
GUIDE – SAG SUPPORT LH
LIFTER – PACK
KEY – GUIDE PLATE
GUIDE – SAG SUPPORT RH
HOLDER – SPRING
SPRING – MATERIAL SUPPORT
TOE NAIL – MATERIAL SUPPORT
HOLDER – TOE NAIL
NOZZLE ASSY – BLOWER
STUD – SWIVEL
POST – NOZZLE (SHORT)
POST – NOZZLE (LONG)
CLAMP – NOZZLE
VALVE – BALL
CLAMP – NOZZLE
PLUG – RELIEF
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
HAND FEED STATION – FIGURE F–16
1
3
2
1
2
7
28
4
5
4
6
27
26
8
23
8
25
18, 19, 20
24
9
10
22
12
16, 17
21
11
HAND FEED STATION – FIGURE F–16
INDEX PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
0592380
0592750
0592390
0592811
0014885
0020966
0020967
0014887
0055109
0014889
8253598
0009953
0050994
0507222
0507410
0507221
0505702
7002858
0507260
0507221
0507269
0020972
0014888
0014886
0020965
0020245
0592168
0014884
0592401
MAILSTAR 775
TP50162
DESCRIPTION
POST – GUIDE
POST – GUIDE
BLADE – ADJUST
ANGLE – SUPPORT
PLATE – REAR TOP
GUIDE ASSY – INSERT REAR STANDARD
GUIDE ASSY – INSERT REAR WIDE
PLATE – REAR JOGGER
KNOB ASSY
TRACK – CHAIN
SWITCH ASSY – SAFETY START
SWITCH ASSY – MACHINE CONTROL (CONTAINS ITEMS 13 – 15)
SWITCH – PUSH BUTTON (NOT SHOWN)
SWITCH – PADDLE (NOT SHOWN)
LAMP – WEDGE BASE 28VT (NOT SHOWN)
SWITCH – EMERGENCY STOP (CONTAINS ITEM 17)
BLOCK – SWITCH CONTACT
HOUSING – INDICATOR (CONTAINS ITEMS 19 & 20)
LAMP – WEDGE BASE 28VT
CAP – INDICATOR
COVER – SWITCH PLATE
PLATE – SWITCH
PLATE – FRONT JOGGER
GUIDE ASSY – INSERT FRONT
SHIM ASSY – ADJUSTING
DISK – ADJUSTING
PLATE – FRONT TOP
SPACER – GUIDE POST
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
DETECTOR OPEN FEED – FIGURE F–17
15
17
11
1
4
8
13
10
9
6
12
2
7
5
16
14
3
DETECTOR OPEN FEED – FIGURE F–17
INDEX PART NO.
0059212
1
0592101
2
0592240
3
0557010
4
0592100
5
0565460
6
0592130
7
0544030
8
0530250
9
0530330
10
9900016–602
11
9900016–010
12
9900004–048
13
0592360
14
0592120
15
0020975
16
0014889
17
0020978
MAILSTAR 775
TP50162
DESCRIPTION
ARM ASSY – DETECTOR (CONTAINS ITEMS 1 – 12)
ARM – DETECTOR
BLOCK – TENSION SPRING
COLLAR – SPRING ADJUST
SHAFT – DETECTOR SPRING
BRACKET – ARM HOLDER
CONTACT – INSERT DETECT
SPRING – TORSION
ROLLER – CAM
NUT – WING 8–32
NUT – HEX 1/4–28
SCREW – HES HEAD 1/4–28 X 7/8
CAM – DETECTOR OPERATING
CONTACT – DETECTOR
ENCLOSURE
TRACK – CHAIN
SHAFT – REAR CAM
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
PUSHER STATION DRIVE – FIGURE F–18
1
2
3
4
29
5
20 18, 19
17, 7
6, 7
28
9
8
27
26
22
25
21
15
24
16 15
23
2
13, 14
3
12
11
10
PUSHER STATION DRIVE – FIGURE F–18
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
0595150
0595130
0595140
0595160
0595170
0059507
0597013
0593290
0518951
0597344
0502251
0502056
0595156
7002594
0597107
0595152
0059506
0059511
0597296
0595100
0595090
0595070
0595051
0521930
0597105
0595080
0595280
0595121
0595270
MAILSTAR 775
TP50162
DESCRIPTION
PLATE – INSERT PUSHER BASE
SPACER – GIB SLIDE
GIB – SLIDE
SPACER – BASE
BASE – BEARING CRANK DRIVE
BEARING ASSY – DRIVE SHAFT RH (CONTAINS ITEM 7)
SPROCKET – DRIVER
BRACKET – IDLER
CLIP – RETAINING
PIN – IDLER
IDLER – CHAIN
CHAIN – DRIVE
LINK ASSY – CONNECTING
SHAFT – CRANK DRIVE
BEARING ASSY – DRIVE SHAFT LH (CONTAINS ITEM 7)
BRACKET ASSY – BEARING SLIDE DRIVE (CONTAINS ITEM 19)
BUSHING – BRONZE 3/8 X 1/2 X 3/8
PIN – SLIDE LINKAGE
CLEVIS – SLIDE LINKAGE
CROSSHEAD – SLIDE LINKAGE
CRANK – SLIDE DRIVE
PIN – CRANK
STUD – SLIDE LINKAGE
NUT – PUSHER PIN
SLIDE
PIN – PUSHER
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
PUSHER STATION TOP VIEW – FIGURE F–19
7
2
5
6
1
4
3
2
1
8
16, 17
9
10
18
11
15
13
14
12
PUSHER STATION TOP VIEW – FIGURE F–19
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
0554131
0059110
0595311
0059148
0595350
0591480
0551030
0591700
0591370
0595380
0595191
0595153
0546020
0521230
0059167
0595270
0595280
0595301
MAILSTAR 775
TP50162
DESCRIPTION
KNOB
GUIDE ASSY – SIDE
SPACER – FRONT PLATE
GUIDE ASSY – CARD
PLATE – FRONT ADJUSTING
POST – GUIDE
SCREW
PIN
FOOT – GUIDE
BRACKET – SUCKER BAR
SUPPORT – BASE PLATE
SUPPORT – HORIZONTAL
CUP – OIL
EXTENSION – OIL CUP
CAM ASSY – MAIN DRIVE SPLIT
PIN – PUSHER
NUT – PUSHER PIN
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
CARD FEED (PAGE 1 OF 5) – FIGURE F–20
3
2
4
1
2
5
6
7
8
19
9
10
18
21
11, 12
20
17
13
13
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
0059647
0029498
0029695
0029646
0029497
0029694
0591840
0546020
2990253
0597106
0591660
9900026–002
2990167
0593012
0059146
2990166
0591456
2990192
0594525
0591580
0591141
MAILSTAR 775
TP50162
DESCRIPTION
GUIDE – VERTICAL R.H.
PLATE – SIDE MOUNT
UPRIGHT – GUIDE
GUIDE – VERTICAL L.H.
GUIDE – CARD
BAR – UPRIGHT SUPPORT
KNIFE – CARD FEED
CUP – OIL
SHAFT – CAM
COLLAR – STOCK
SPROCKET – DRIVE 25B16 7/16 BORE
KEY – WOODRUF #3
SUPPORT ASSY – VERTICAL (CONTAINS ITEMS 14 – 16)
SUPPORT ASSY – VERTICAL (NOT SHOWN)
SUPPORT – VERTICAL (NOT SHOWN)
SHAFT – ROCKER
CAM – CONTROLLED CARD FEED
SUPPORT – REAR
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
5
4
2, 3
6
1
7
8
9
10, 11
19
14
15
12
13
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
0591370
0029692
0032008
0029693
0029498
0029507
0029520
0029495
0591320
0059805
0599703
0594525
2990232
2990383
2990167
0593012
0059146
2990166
0591456
MAILSTAR 775
TP50162
DESCRIPTION
FOOT – CARD GUIDE
SCREW – FRONT GUIDE CLAMP
LEVER ASSY – CAM FOLLOWER (NOT SHOWN)
BRACKET – SUPPORT
SPACER – GUIDE PLATE
PLATE – FRONT
PLATE – CARD FEED
GUIDE – SLIDE
BEARING ASSY (CONTAINS ITEM 11)
BEARING – BRONZE
CHAIN – DRIVE
BRACE – VERTICAL SUPPORT
SUPPORT ASSY – VERTICAL (CONTAINS ITEMS 16 – 18)
SUPPORT ASSY – VERTICAL (NOT SHOWN)
SUPPORT – VERTICAL (NOT SHOWN)
SHAFT – ROCKER
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
4
5, 6
3
2
1
7
8
9
18
10, 11, 12, 13
17
15
19
16
14
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
0059143
0555030
0591300
0591250
0059131
0519112
0591270
0597104
0032008
2990169
0059145
0591465
0530330
0540520
0591452
2990192
0502251
0597344
0502056
2990291
MAILSTAR 775
TP50162
DESCRIPTION
BRACKET ASSY – PUSHER
PIN
YOKE
ROD – CONNECTING
CROSS HEAD ASSY (CONTAINS ITEM 6)
PIN – CRANK
COLLAR – STOCK
LEVER ASSY – CAM FOLLOWER (CONTAINS ITEMS 9 – 13)
HUB ASSY – LEVER (CONTAINS ITEM 11)
BEARING – BRONZE7/16 X 5/8 X 13/32
ROLLER – W/BOSS
CLAMP – CAM
STUD – IDLER
RING – RETAINING
IDLER – CHAIN
BRACKET – FEED BRACE
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
12, 13
1
2
3
4
5
6
10
7
8
9
11
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
2990142
0546560
2990133
2990143
2990135
2990136
2990158
2990138
2990383
2990173
2990139
0597323
2990141
MAILSTAR 775
TP50162
DESCRIPTION
CLEVIS – SPRING ANCHOR
PIN – PIVOT
STUD – SPRING ANCHOR
PLATE – SPRING ANCHOR
PLATE – SPRING RETAINING
ROD – FOLLOWER SPRING
END – SPRING ROD
RING – RETAINING
STUD – SPRING ROD END
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
CARD FEED TOP VIEW (PAGE 5 OF 5) – FIGURE F–24
1, 4
13
14
5
12
11
6
6
10
9
8
7
CARD FEED TOP VIEW (PAGE 5 OF 5) – FIGURE F–24
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
0059160
0519015
0591161
0591162
0029691
0591370
9900016–041
0597104
0591270
0029496
2990213
2990212
0029495
2990217
MAILSTAR 775
TP50162
DESCRIPTION
ROLLER ASSY (CONTAINS ITEMS 2 – 3)
BEARING – BALL (NOT SHOWN)
YOKE – ROLLER (NOT SHOWN)
PIN – ROLLER
SLIDE – FEED
FOOT – GUIDE
NUT – JAM 3/8–24
COLLAR – STOCK
PIN
GUARD – KNIFE LOWER
KNIFE – FEED
HOLDER – KNIFE
PLATE – CARD FEED
SCREW – POST
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
HAND FEED ASSY (PAGE 1 OF 4) – FIGURE F–25
2
1
3
4
5
6
7
8
9
10
16
11
15
12
13
14
HAND FEED ASSY (PAGE 1 OF 4) – FIGURE F–25
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
0068670
0592390
0592380
0592750
0068668
0020966
0020967
0055109
8253598
0050994
9900000–058
0020972
0009953
0044182
0034522
0068669
0068676
0007284–004
0050981
0504878
8140105
8140104
0066319
0538430
0034527–001
1800108
0034526–001
0008775–006
MAILSTAR 775
TP50162
DESCRIPTION
SPACERS – GUIDE POST
BLADE – ADJUST SLIDE
POST – GUIDE
POST – GUIDE
INSERT GUIDE ASSY – RR
INSERT GUIDE ASSY – RR (WIDE)
KNOB ASSY – ADJUST
SWITCH ASSY – CONTROL (H.S.)
CABLE ASSY – START SWITCH
SWITCH – PUSH/PULL, NO, NC. LIGHT
PANEL – HANDFEED ON/OFF
PLATE – SUPPORT
CABLE ASSY – IR DETECT – 63”, HAND FEED (NOT SHOWN)
CARD ASSY – 10 PIN RIBBON TO TERMINAL, HAND FEED (NOT SHOWN)
CAP – 2.OMFD 150V, HAND FEED (NOT SHOWN)
AMPLIFIER – PHOTO DETECT, HAND FEED (NOT SHOWN)
SOCKET – AMPLIFIER MOUNTING, HAND FEED (NOT SHOWN)
PLATE – MOUNTING PD AMP, HAND FEED (NOT SHOWN)
TERMINAL – INSUL #22–18, HAND FEED (NOT SHOWN)
CABLE ASSY, PROBE ADAPTER – HAND FEED (NOT SHOWN)
CARD ASSY, AUXILIARY DETECTOR – HAND FEED (NOT SHOWN)
CABLE ASSY – PROBE ADAPTER, HAND FEED (NOT SHOWN)
CABLE ASSY – RIBBON 16, HAND FEED (NOT SHOWN)
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
HANDFEED ASSY (PAGE 2 OF 4) – FIGURE F–26
1
2
23
18, 19, 20
25
22
3
16, 17
24
14, 15
13
11, 12
4
10
9
26
21
2
27
9
8
5, 6
7
3
2
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
9900002–079
9900002–054
9900001–026
0075102
0507354
0507269
0014884
0061830
9900002–087
0509697
9900015–003
9900005–040
0068678
0054312
0543051
0543053
9900015–004
9900004–047
9900015–005
9900004–070
0543010
9900000–023
8251935
0004769
0004365
9900000–045
9900002–042
1700173
MAILSTAR 775
TP50162
DESCRIPTION
SCREW – FLAT HEAD SLOTTED #10 – 32 X 5/16” LG.
SCREW – FILLISTER HEAD SLOTTED #6 – 32 X 3/16” LG.
PLATE – SWITCH
SWITCH – P.B. 2PDT (ILLUM)
CAP – PB SWITCH (RED)
FRONT TOP PLATE
TRACK – CHAIN (SPLICE)
SCREW – FLAT HEAD SLOTTED #10 – 32 X 1–1/4” LG.
SPRING – KNIFE EXT
WASHER – LOCK SPLIT #10
PLATE – REAR TOP
CLAMP – ENV HOLDDOWN
SHAFT – ENV HOLDDOWN
SCREW – HEX HEAD 1/4” – 28 X 3/4” LG.
STUD – CLAMP
PLATE – DETECTOR MOUNTING
CARD ASSY – INFARED DETECTION (LONG)
SCREW – FLAT HEAD SLOTTED #6 – 32 X 1.25” LG.
SPACER – HEX W/TAPPED HOLES
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
2, 3
2, 3
4
1
15
13, 14
10, 11
12
9
7, 8
5
3, 6
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
0592811
9900005–039
9900015–003
9900005–043
0007624–003
9900005–040
9900004–084
9900015–006
0549020
9900004–047
9900014–032
0014882
9900015–006
9900004–100
0599032
MAILSTAR 775
TP50162
DESCRIPTION
ANGLE – SUPPORT
OIL PLATE ASSY
SCREW – HEX HEAD 3/8” – 16 X 1” LG.
WASHER – LOCK SPLIT .375
BRACKET – JOGGER PLATE
FLAT WASHER .250
SIDE RAIL
TIE – SIDE RAIL
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
1
2, 3, 4
6
7
8
5
9
10
11
12
13, 14
15, 16, 17
18, 19
20, 21, 22
23
24
INDEX PART NO.
1
0564069
0020245
2
0020243
3
0004803
4
7000850
5
0592168
6
0558620
7
0066319
8
0020971
9
3400273
10
0020313
11
0020968
12
0020981
13
9900016–011
14
9900015–005
3400279
15
3400277
16
3400278
17
4502829
18
9900001–048
19
9900015–003
3400276
20
3400274
21
3400275
22
8253517
23
0068667
24
0020970
MAILSTAR 775
TP50162
DESCRIPTION
SPACER – FRAME RH
SHIM ADJUST ASSY (STOCK FEED) (CONTAINS ITEMS 2 & 3)
SHIM – ADJUST (STOCK FEED)
STUD
ADHESIVE – RETAINING COMPOUND
DISK – ADJUST
SLIDE – TAKEUP
PLATE – MOUNTING PD AMP
ANGLE – SWITCH PLATE MOUNTING
SHAFT – TAKE UP
GUIDE, INSERT PUSHER PIN ASSY
PLATE – END RH HANDFEED
NUT – HEX 5/16” – 18
CHAIN TENSIONER ASSY (CONTAINS ITEMS 15 – 17)
STUD – ADJUST 5/16–18 X 4.5
BLOCK – ADJUST STUD
SCREW – SET #1/4 – 20 X .25 (BRASS TIP)
DUAL SPROCKET ASSY (CONTAINS ITEMS 20 – 22)
BALL BEARING – .625 X 1.12 X 1.12
SPROCKET – 65 DUAL 20 1.25
RING – TOLERANCE
TRACK – CHAIN
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
ATTACHMENTS AND ACCESSORIES – FIGURE F–29
ACCESSORIES KIT (SUPPLIED W/MACHINE):
INCL:
SUCKER CUP KIT
OPERATORS MANUAL
7003512
501507A
501503A
501504A
0572020
0572030
501520A
501521A
501508A
501509A
501717A
501712A
0572101
0572280
501749A
501523A
501522A
SPRING KIT
0008011
TP50209
KIT – TOOLS MACHINE INSTALLATION
WRENCH–3/8 OPEN END
HANDLE–HEX TEE KEY #10
KEY–HEX TEE 1/4 8”
SCREWDRIVER–LARGE
SCREWDRIVER–SMALL
WRENCH–OPEN END 1/2 X 9/16
WRENCH–BOX END 30D 9/16–5/8
WRENCH–COMB 7/16”
WRENCH–COMB 1/2”
KEY–HEX SOCKET 1/16
COVER–TOOL ROLL
SCREW DRIVER – PHILLIPS #0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
ATTACHMENTS AND ACCESSORIES (CONTINUED)
7003117 KIT – ACCESSORIES A775
PART NO.
DESCRIPTION
0530180
0536160
0542070
0555060
0563180
0560322
HOLDER–SUCKER CUP
8252146
SSCR/H–S/B––NT/–6–32––.12
0572150
FUNNEL – PLASTIC
0572160
CAN – OILER
0572170
EXT–HOLLOW WIRE
0572180
BOTTLE–MOIST DRAIN
0572400
GUN–LUB
7003119
KIT – CUP SUCTION ASSORTMENT
0021370
FINGER –PUSHER (DARK GREEN)
0029814
FINGER –PUSHER (LIGHT GREEN)
7003119 KIT – SUCTION CUP ASSORTMENT
PART NO.
DESCRIPTION
0560310
CUP–SUCTION
0560311
CUP–SUCTION
0560312
CUP–SUCTION
0560313
CUP–SUCKER(SPECIAL)
0560314
CUP–SUCTION
0560315
DISC–SUCTION
0560316
HOLDER ASSY–SUCKER CUP
0560317
ADAPTOR–BELLOW SUCKER CUP
0560318
CUP–SUCR(BELLOWS),BLACK
0560319
CUP–SUCR,50 DURO,BLUE
0560320
CUP–SUCTION,30 DURO, TAN
0597376
CUP–SUCKER(RED#1)
0011562
CUP – SUCTION BELLOWS SMALL
MAILSTAR 775
TP50162
ISSUE 02/04
QUANTITY
5
10
20
10
10
5
5
1
1
1
1
1
1
4
4
QUANTITY
5
20
20
5
20
20
5
5
10
20
20
5
10
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
0014378 KIT – SPRINGS & ACCESSORIES
PART NO.
0530180
0542070
0555060
0563180
0572150
0572180
DESCRIPTION
SPRING–EXT
SPRING–EXT
SPRING–EXT
SPRING–EXT
FUNNEL–PLASTIC 2–3/4 DIAX3”L
QUANTITY
5
10
2
5
1
1
7200340–001 KIT – SPRINGS & ACCESSORIES (ELECTRONIC MACHINES)
PART NO.
0597157
0572180
0530180
0536160
0542070
0555060
0563180
0572150
DESCRIPTION
LAMP–GE#327 28V
SPRING–EXT
SPRING–EXT
SPRING–EXT
SPRING–EXT
SPRING–EXT
FUNNEL–PLASTIC 2–3/4 DIAX3”L
QUANTITY
2
1
5
10
20
10
10
1
0074912
PART NO.
0593047
0074906
0074909
0039742
0031489
0031488
8252129
0500617
0007534
0074920
0027884
0074923
0597063
0074938
0074940
MAILSTAR 775
TP50162
KIT – COVER CD
DESCRIPTION
COVER – CD
SWITCH – MAGNET INTERLOCK, N.O.
BRACKET – MAGNETIC SWITCH
HANDLE – CABINET DOOR
BUMPER
GUIDE – ADJUST ENVELOPE
JAM DETECT ASSY (SEALER)
BAR – NUT
GROMMET – VINYL .184 X .437 .218 THK
BRACKET – COVER, EXTENSION TABLE
PLATE – TOP, EXTENSION TABLE (CD)
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
CARD FEED
WITH MOUNTING PARTS
0029712
0032009
CONVEYORS:
60”
75”
90”
60” REV. DRIVE
0027071
0027072
0027073
0027087
COVERS, VINYL MACHINE:
72” X 72”AIM FEEDER
96” X 72”4 STATION
120” X 72”
168” X 96”
168” X 72”
0014599–001
0572235
6 STATION 0572236
MM
0572237
8–10 STA. 0572238
DEFLECTOR, MYLAR
7” X 3”
DOUBLE DOCUMENT DETECTORS:
INFERRED:
IN TRACK
IN STATION
MECHANICAL:
IN TRACK
ENVELOPE
IN TRACK & ENVELOPE
0554079
0004344–003
0004344–004
0021085–001
0021085–002
0021085–003
ATTACHMENTS
END FOLD ATTACHMENTS (ORDER ONE EACH END FOLD AND DRIVE):
ENDFOLD
COMBINATION
0013896–006
DRIVE 4 STATION LH SECT
0013896–001
4 STATION RH & CTR SECT
0013896–003
DRIVE 6 STATION LH SECT
0013896–002
6 STATION RH & CTR SECT
0013896–004
ENVELOPE HOPPER GUIDES:
EXTENDED GUIDES ( TO 18”)
0020280
FEEDER, Z FOLD
PORTRAIT (NARROW, 8–1/2”)
00149990–001
FROG,STATIONARY (MUST ORDER FROG AND HOLD DOWN)
HOLD DOWN ASSY
0054061
..STUD
0543010
..SHAFT
0054311
..HOLD DOWN STRIP
0543031
FROG (FORMED TO SAMPLE)
0540610
EJECTION ROLLER KIT. MOTORIZED:
NO MARKER
NO MARKER W/POSTAGE METER
SINGLE OR DUAL MARKER
SINGLE OR DUAL MARKER W/PST MTR
0007794–006
0007794–007
0007794–008
0007794–009
EJECTION ROLLER, NON METERING (MOUNTS ON POSTAGE METER)
HASLER
E402110
PITNEY BOWES
E402111
ASCOM
0028365
MAILSTAR 775
TP50162
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
INSERT HOPPER GUIDES:
UNDER SIZED MATERIAL:
REAR GUIDE
SIDE GUIDES
EXTENDED TO 18”
0020502
0020331
0020281
NESTING, OFF FOLD (DOUBLE PASS)
ELEVATOR HOPPER / STACKER
VACUUM FLAP OPENER
0013881–002
0013881–004
OIL, SYNTHETIC GEAR BOX (1QT.)
0002806–001
OPEN WINDOW (OVER THE CHAIN) ATTACHMENT
MECHANISM ONLY
0017182–002
0054059
PERMIT PRINTER:
MECHANISM
MECHANISM & MOUNTING PARTS
0056860
0020271
POSTAGE METERS:
PITNEY BOWES:
5655 (OBS 3/90)
R150
HASSLER
204
204 BIT (DUAL METERING)
305
305 BIT (DUAL METERING)
307
0598491
0007840
E700770
E700781
E700797
E700853
E700848
ATTACHMENTS
ATTACHMENTS AND ACCESSORIES cont...
POSTAGE METERS: cont...
ASCOM:
320 INS
320 INST (DUAL METERING)
335 INS
337 INS
0028111–011
0028111–012
0028111–013
0028111–014
0028111–015
0028111–016
PUSHER STATION
0059510
STAND ASSY. POSTAGE METER:
P/B 5655
P/B R150
HASLER 204
HASLER 305/307
CONVERSION; OLD P/B STAND TO HASLER
(RISER PLATE)
SUCKER CUP (SECOND CUP MOUNTING)
MAILSTAR 775
TP50162
004954–002
004954–001
004954–006
004954–008
0059379
0003986–002
ISSUE 02/04
ATTACHMENTS
MAILSTAR 775
TP50162
ISSUE 02/04
NOTES
ATTACHMENTS
SECTION G – ALPHABETICAL PARTS INDEX
DESCRIPTION
ACTUATOR – SWITCH
ADAPTER – IRDDD MOUNTING
ADAPTER – PUSHER FINGER
ADAPTER – SHAFT 1.0 HP
ADAPTER – SHAFT 1.5HP
ADHESIVE – RETAINING COMPOUND
ADJUSTMENT SCREW ASSY
AMPLIFIER – PHOTO DETECT, HAND FEED
ANCHOR – SHUTTLE
ANGLE
ANGLE
ANGLE – PANEL MOUNTING(MS)
ANGLE – ADJUSTING
ANGLE – ADJUSTING SCREW
ANGLE – BEARING MOUNTING
ANGLE – CARD SUPPORT
ANGLE – DETECTOR ADJUSTING (REAR MTG)
ANGLE – FOOT PEDAL MOUNTING
ANGLE – GUIDE
ANGLE – GUIDE
ANGLE – HINGE SUPPORT
ANGLE – IDLER SPRING
ANGLE – MOTOR MOUNTING
ANGLE – MOUNTING (FRONT)
ANGLE – PANEL MOUNTING (6S MS)
ANGLE – PANEL MOUNTING(4S MS)
ANGLE – REAR
ANGLE – REAR GUIDE (R.H.)
PART NO.
0538422
0013221
0557128
E8253929
E8253930
7000850
0053678
8140105
0534158
0031257
0530215
0009866
0009870
0563016
0563016
0008959
0507334
0500571
0013526
0013526
0500571
0500571
0519052
0548611
0007710
0007710
0563015
0008656
0043632
0007599
0020459
0541325
0009869
0009868
0009867
0541326
0014813
G
MAILSTAR 775
TP50162
ISSUE 02/04
FIG.
C–11
F–4
B–6
C–16
C–16
F–28
B–5
F–25
A–6
A–9
A–9
E–8
E–10
F–9
C–6
C–11
D–14
E–10
E–13
E–14
E–8
E–10
F–2
B–13
E–10
E–8
C–14
C–14
E–13
C–14
A–36
A–3
E–10
E–10
E–8
A–3
A–38
INDEX
7
20
20
3
3
4
7
20
5
3
3
8
15
7
14
22
11
18
12
10
3
14
20
22
7
17
23
25
11
18
24
20
24
23
9
3
3
ALPHABETICAL PARTS INDEX
SECTION G – PAGE 1
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
ANGLE – REAR GUIDE MOUNTING
ANGLE – SENSOR ASSY MOUNTING
ANGLE – SLIDE SPROCKET
ANGLE – SOLENOID MOUNTING
ANGLE – SUPPORT
ANGLE – SUPPORT
ANGLE – VACUUM MANIFOLD MOUNTING
ANVIL
APPLIGUE – PANEL (GRAY W/RED STRIPE)
ARM – BAR OPERATING (STOP)
ARM – BLADE ASSY MOUNTING
ARM – CAM ROCKER
ARM – CONTACT
ARM – CONTACT
ARM – CONTACT SPRING (FRT MTG)
PART NO.
0541326
0507335
0534140
0534166
0592811
0592811
0020968
0020970
0020971
0014256
0052727
0059910
0059921
E864122
0059912
0059924
0052726
0059911
0059922
0059923
0059913
0059914
0059925
0059926
0517009
0017945–001
0008357
8251611
0553811
0553811
0548190
0570231
0563215
0534155
0032910
0538660
0519041
FIG.
A–4
D–14
A–14
A–10
F–16
F–27
F–28
F–28
F–28
A–31
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
F–3
E–12
A–27
A–17
A–12
A–22
B–7
A–32
C–11
A–6
B–12
B–12
F–2
INDEX
11
12
1
9
4
1
11
24
8
7
3
3
3
3
3
3
2
2
2
2
2
2
2
2
16
1
18
12
21
12
4
14
18
8
15
7
7
DESCRIPTION
ARM – CONTACT SPRING (REAR MTG)
ARM – DETECTOR
ARM – FOLLOWER
ARM – GRIPPER W/BEARING, PIN, AND BOLT
ARM – HOLDDOWN
ARM – HOLDDOWN (BANK STATEMENT)
ARM – HOLDDOWN INSERT (BANK STATEMENT)
ARM – HOLDDOWN INSERT (STANDARD)
ARM – INSERT SEPARATOR OPERATING
ARM – JAM DETECT STOP
ARM – LOCK
ARM – LOWER DRIVE
ARM – OPEN WINDOW
ARM – OPENER KNIFE TENSION
ARM – OPENING
ARM – PIN LOCK
ARM – PUSHER FINGER (LONG)
ARM – PUSHER FINGER R.H.
ARM – ROCKER
ARM – ROCKER FLAP OPENER
ARM – ROLLER
ARM – SEPARATOR CLAMP
ARM – SEPARATOR FOLLOWER
ARM – STOP BAR
ARM – STOP BAR OPERATING
ARM – STROKE STOP CAM FOLLOWER
ARM – STROKE STOP RELEASE
ARM – SUCKER BAR OPERATING
ARM – SWITCH ACTIVATING
ARM – VALVE DRIVE
ARM ASSEMBLY – CAM
ARM ASSY – DETECTOR
ARM ASSY – DRIVE ROLLER
ARM ASSY – KICKER SHAFT
MAILSTAR 775
TP50162
PART NO.
0519049
0592101
0540553
0028540
0556204
0505567
0509482
0509484
0559640
0562011
0534164
0550121
0540542
0547552
0555199
0563214
0557010
0557010
0557107
0557119
0548203
0546734
0519037
0559710
0559600
0569033
0008356
0570232
0570260
0560160
0566515
0502059
0053402
0059212
0059455
0054620
0031258
ISSUE 02/04
FIG.
F–2
F–17
F–7
B–5
B–18
B–18
B–18
B–18
C–1
B–12
A–10
A–31
F–7
A–24
B–10
C–11
B–3
B–6
B–6
B–6
B–7
A–21
F–2
B–19
C–1
A–27
A–27
A–32
A–32
C–4
A–43
A–8
A–6
F–17
F–11
A–1
A–9
INDEX
22
1
9
4
22
22
4
4
1
6
12
15
7
2
4
1
16
3
18
8
11
23
3
18
14
17
4
8
4
24
10
30
4
1
4
23
8
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
ARM ASSY, BLADE MOUNTING
ASSY – AUXILIARY ELECTRICAL BOX HARNESS
ASSY – BEARING CLUTCH SHAFT
ASSY – BEARING REDUCER EXTENSION
ASSY – CABLE CONTROL PANEL
ASSY – CABLE FLAP RELEASE
ASSY – CABLE, MACHINE TIMING
ASSY – CABLE,LH CONTROL PANEL
ASSY – CABLE,RUN/SET – UP
ASSY – CAPACITOR
ASSY – CARD, STATION CONTROL
ASSY – CONTROL PANEL CABLE
ASSY – ENVELOPE TURNOVER
ASSY – FINGER PUSHER R.H. DARK GREEN
ASSY – FINGER PUSHER R.H. LIME GREEN
ASSY – GRIPPER ARM (DUAL FAULT)
ASSY – RUN/SET – UP CARD
ASSY – SPROCKET
ASSY – VACUUM SOLENOID CABLE
ASSY – WIRING AUXILIARY ELECTRIC
ASSY–CABINET PANEL (20”)
AXLE – CASTER
BALL BEARING – .625 X 1.12 X 1.12
BALL BEARING – .750 X 1.625 X .437
BALL BEARING – 3/4” X 1 5/8” X 7/16”
BALL BEARING – 3/4” X 1 5/8” X 7/16”
PART NO.
0053024
8250962
0008716
0008716
0004429
0007958
0009181
0007855–006
0007855–005
0007873
0013506
0013539
0013537
0007875
0008718
0004517
0007873
0059439
0029817
0029880
0008360
0059465
0014767–001
0014767 – 003
0009883
0008717
0008717
0004878
0059444
0007930
0004449
0007855–005
0516147
3400274
0597644
0597644
0597644
FIG.
A–9
A–17
D–11
D–8
D–13
C–9
C–13
E–11
E–11
D–15
B–13
D–5
D–15
D–15
D–11
D–19
D–19
A–37
B–6
B–6
A–37
A–49
A–37
A–49
B–3
D–11
D–8
D–15
A–30
D–19
E–5
E–9
F–9
F–28
A–34
C–9
C–9
INDEX
8
11
21
1
21
18
20
6
1
8
12
8
4
10
23
19
18
3
9
9
1
3
1
3
5
15
3
11
18
20
18
9
19
20
17
20
5
DESCRIPTION
BALL BEARING – 3/4” X 1 5/8” X 7/16”
BALL BEARING – 3/4” X 1 5/8” X 7/16”
BALL BEARING – 3/4” X 1 5/8” X 7/16”
BAR – CROSS
BAR – CROSS
BAR – ENVELOPE STACKER (REAR)
BAR – FRONT ENVELOPE STACKER
BAR – GROUNDING
BAR – GROUNDING
BAR – GUIDE MOUNTING (REAR)
BAR – LOWER SUCKER
BAR – NUT
BAR – STABILIZER
BAR – STIFFENER
BAR – STOP
BAR – TURNOVER SUPPORT
BAR – UPRIGHT SUPPORT
BAR ASSY – ENVELOPE SUCKER
BARREL – PLUNGER
BASE – BEARING CRANK DRIVE
BASE – CABLE TIE MOUNTING
BASE – PIVOT BLOCK
BASE – STACKER POST (L.H.)
BASE – STROKE STOP
BASE – UPPER ROLLER
BASE ASSY – VALVE
BEARING
BEARING – .627ID X .815OD X .812 LG
BEARING – BRASS 1/2” ID X 5/8” OD X 5/8” LG
BEARING – FLANGED OIL IMPREGNATED (1/4” ID X 3/8” OD X 1/4”) LG.
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0597644
0597644
0597644
0009317–002
0009317–004
0009317–001
0009317–003
0004455
0004455
0566222
0546110
0546110
0566172
0538264
0538264
0541320
0550142
0004525
0534161
0003702
0569016
0594304
0029694
0054650
0563031
0595170
0504518
0565490
0566300
0570110
0524980
0504939
0518071
0068746
0597014
0597013
0597571
FIG.
C–6
C–7
C–7
E–10
E–10
E–8
E–8
E–10
E–8
A–43
A–1
A–11
A–44
D–10
D–13
A–3
A–31
E–14
A–6
E–3
A–27
A–37
F–20
A–1
C–8
F–18
D–15
B–8
A–44
A–32
A–49
C–3
F–14
A–35
A–18
A–22
A–21
INDEX
5
13
4
10
11
10
11
22
15
21
11
6
5
4
24
6
13
9
2
8
1
9
6
8
6
5
14
21
13
11
14
20
8
7
21
3
9
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
BEARING – FLANGED OIL IMPREGNATED (3/8” ID X 1/2” OD X 1” LG.)
BEARING – M.S. DRIVE SHAFT
BEARING – O.I. .627ID X .815OD X .812 LG
BEARING – .627ID X .815OD X .812 LG.
BEARING – ANVIL
BEARING – ASSY
BEARING – BALL
BEARING – BALL
BEARING – BALL
BEARING – BALL
BEARING – BALL
BEARING – BALL 3/4” ID X 1 – 5/8” OD 7/16” THICK
BEARING – BED PLATE BRACKET
BEARING – BLOCK ASSY – SENSOR
BEARING – BRACE .189 X .315 X .625
BEARING – BRACE .250 X .375 X .250 O.I.
BEARING – BRASS 1/2” ID X 5/8” OD X 3/8” LG.
BEARING – BRONZE
BEARING – BRONZE
BEARING – BRONZE
BEARING – BRONZE
BEARING – BRONZE
BEARING – BRONZE
BEARING – BRONZE
BEARING – BRONZE #1/2 X 5/8 X 5/8
BEARING – BRONZE .500 X .625 X .625
BEARING – BRONZE 1 X 1 1/4 X 1
BEARING – BRONZE 1/2” ID
PART NO.
0597520
0599045
0068746
0068746
0554124
0554124
0517015
0053048
0597646
3400274
0597644
0503004
0519015
0597644
0532020
0053925
0597439
0597316
0597360
0597450
0597014
0597318
0597318
0597905
0522991
0597438
0597451
0599703
0597360
0597067
0597418
0597574
0597013
0597013
0597659
0597049
0563930
FIG.
A–21
B–1
A–34
A–13
B–19
B–20
F–3
C–3
A–34
B–16
C–7
F–2
F–24
A–34
A–14
D–14
A–16
A–17
A–33
A–18
A–23
A–12
A–11
A–21
A–21
B–12
B–7
F–21
A–31
A–8
F–11
F–2
F–18
A–8
C–13
C–12
C–7
INDEX
8
14
18
9
5
17
9
15
1
15
17
2
2
8
19
6
8
3
5
2
8
10
23
18
12
2
22
11
23
23
5
6
7
5
21
4
20
DESCRIPTION
BEARING – BRONZE 1/2” ID X 3/4” OD
BEARING – BRONZE 1/2” ID X 5/8” OD X 1/2” THK
BEARING – BRONZE 1/2” X 3/4” X 1”
BEARING – BRONZE 1/2” X 5/8”
BEARING – BRONZE 3/4” ID X 15/16” OD X 1 – 1/2” LG
BEARING – BRONZE 5/8 x 3/4 x 7/16
BEARING – BRONZE 5/8” ID X 13/16” OD X 13/16” THICK
BEARING – BRONZE7/16 X 5/8 X 13/32
BEARING – CAM LEVER FLAP SEALER (BANK STATEMENT)
BEARING – CAM ROLLER
BEARING – CLUTCH SHAFT (CTR)
BEARING – CLUTCH SHAFT (LH)
BEARING – CROSS SHAFT
BEARING – DETECTOR
BEARING – DETECTOR POST
BEARING – FLANGED
BEARING – FLANGED OIL IMPREGNATED
BEARING – FLAP CLOSER OPERATING
BEARING – FOLLOWER SHAFT
BEARING – IDLER
BEARING – JAM DETECTOR
BEARING – KICKER SHAFT
BEARING – LINEAR .500 X .875 X 1.250
BEARING – NEEDLE
BEARING OI .627ID X .815OD X .812 LG
BEARING – OI .750ID X .937OD X 1.0 LG.
BEARING – OIL FILLED BRONZE
BEARING – OILITE 3/8” ID X 1/2” OD X 1/4” LG
MAILSTAR 775
TP50162
PART NO.
0597067
0597515
0597068
0597013
0597591
0597139
0597316
0519112
0520051
0563271
0593012
0593012
0591465
0505781
0505779
0563286
0004070
0563283
0563286
0563284
0563284
0563281
0517008
0517014
0598420
0563041
0543060
0556161
0520030
0562042
0546180
0597366
0557121
0068746
0068747
0507328
0598717
ISSUE 02/04
FIG.
A–12
A–42
A–42
C–3
A–11
B–19
C–1
F–22
A–41
A–34
F–20
F–21
F–22
A–33
A–33
C–7
C–9
C–7
C–6
C–9
C–7
A–34
F–3
F–3
F–11
C–7
A–30
C–1
A–41
B–12
A–1
A–7
A–24
A–35
A–35
D–14
D–14
INDEX
15
20
26
16
2
14
23
6
18
12
14
16
11
15
17
16
19
12
4
4
3
16
12
8
13
21
8
8
11
1
16
4
3
25
12
8
15
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
BEARING – OPERATING SHAFT (PIGGY BACK )
BEARING – PLASTIC
BEARING – ROD END
BEARING – SEPARATOR SHAFT
BEARING – SEPARATOR SHAFT CARD FEED
BEARING – SHAFT
BEARING – SLEEVE OIL IMPREGNATED
BEARING – SPROCKET
BEARING – STOP BAR
BEARING – SUCKER BAR
BEARING – SWIVEL
BEARING – UNIBALL R.H.
BEARING – UNIBALL ( L.H.)
BEARING ASSEMBLY – CAM SHAFT
BEARING ASSY
BEARING ASSY
BEARING ASSY – CAM SHAFT GUARD MOUNT
BEARING ASSY – CAM SHAFT GUARD MOUNT
BEARING ASSY – CAM SHAFT MAIN DRIVE
BEARING ASSY – CLUTCH
PART NO.
0540388
0509333
7008692
7008691
7006690
0559570
0559720
0024015
0024015–001
0007669
0597911
0563039
0530330
0548170
0530330
0530330
0563920
0530330
0540556
0548170
0569083
0560130
0004144
0540262
0540263
0053427
0055378
0059805
0053428
0055378
0053428
0055378
0055375
0055375
0053428
0056330
0056329
FIG.
F–13
F–13
B–4
B–4
C–15
B–19
C–1
B–19
B–19
F–11
B–5
C–8
A–6
B–7
B–9
C–12
C–9
F–22
F–7
C–11
A–27
C–4
B–11
F–14
F–14
A–8
A–30
F–21
A–14
A–18
A–30
A–22
A–18
A–22
A–21
C–7
C–7
INDEX
13
17
11
2
6
13
22
15
15
12
21
15
10
2
20
15
26
12
12
15
13
13
20
13
18
4
12
10
8
7
28
4
1
2
17
2
11
DESCRIPTION
BEARING ASSY – CLUTCH SHAFT
BEARING ASSY – CROSS SHAFT
BEARING ASSY – DRIVE SHAFT LH
BEARING ASSY – DRIVE SHAFT RH
BEARING ASSY – GRIPPER ARM DRIVE
BEARING ASSY – HOLDDOWN
BEARING ASSY – JAM DETECTOR
BEARING ASSY – REDUCER
BEARING ASSY – SEALER ROLL
BEARING ASSY – SEPARATOR END
BEARING ASSY – SEPARATOR END
BEARING ASSY – SPEED ROLLER
BEARING STEEL SLEEVE
BEARING, SELF LUBRICATING
BELT – DRIVE V 4l400
BELT – DRIVE V 4l410
BELT – TIMING 200xl037
BELT – TIMING 210 x l037
BELT – TIMING 1/2”P
BEZEL – TAPE SWITCH
BLADE – ADJUST
BLADE – ADJUST SLIDE
BLADE – OPENER
BLOCK – ADJUST STUD
BLOCK – ADJUSTING STUD
BLOCK – BEARING
BLOCK – BEARING
BLOCK – BEARING
MAILSTAR 775
TP50162
PART NO.
0056330
0056311
0056342
0056366
0056327
0059506
0059507
0059805
0024019
0034675
0055368
0055368
0009181
0059322
0055957
0055957
0056310
0056311
0059318
0563650
0017170
0598436
0597469
0503026
0503736
0597777
0503438
0503104
0034328
0592390
0592390
0546670
3400278
3400278
0556059
0556059
0507326
ISSUE 02/04
FIG.
C–9
C–7
C–10
C–5
A–34
F–18
F–18
C–12
B–18
B–12
A–12
A–22
C–14
A–48
B–19
C–1
B–9
C–6
A–48
C–12
B–1
C–15
C–15
F–11
A–48
A–48
A–48
A–48
B–21
F–16
F–25
A–16
F–28
B–16
A–28
A–29
D–14
INDEX
3
15
12
17
15
17
6
18
13
12
25
15
14
15
12
21
6
3
1
8
12
9
9
22
27
5
11
24
9
3
2
5
16
10
1
10
7
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
BLOCK – BEARING
BLOCK – BRUSH MOUNTING
BLOCK – CATCH
BLOCK – CLAMP
BLOCK – CLAMP
BLOCK – CLEVIS
BLOCK – DETECTION
BLOCK – DETECTOR ADJUSTING
BLOCK – HOLDDOWN BRUSH MOUNTING
BLOCK – HOLDDOWN MOUNTING
BLOCK – INSULATOR
BLOCK – JAM DETECT MOUNTING
BLOCK – LATCH(AMP) – #1 – #4
BLOCK – LEVER PIVOT
BLOCK – MOUNTING
BLOCK – SPRING PIN
BLOCK – SWITCH CONTACT
BLOCK – TENSION SPRING
BLOCK – TERM
BLOCK – TERM (12T)
BLOCK – TERMINAL
BLOCK – TERMINAL
BLOCK – TERMINAL
BLOCK – TERMINAL (12T)
BLOCK – TUBE
BLOCK ASSY – PIVOT
BLOCK DETECTOR
BODY – BRUSH SLIDE
BODY – ENVELOPE CHAIN
BODY – ENVELOPE KICKER
BODY – ENVELOPE REGISTER KICKER
BODY – VALVE
BODY ASSY – DETECTOR
PART NO.
0546689
0556118
0534169
0506159
0506159
0505775
8250942
E825942
0538540
0519043
0561127
8251662
0014109
7250154
1000125
0565492
8252137
0546501
7002858
0592240
0507149
0507503
0536641
0032974
0507149
0507503
0550208
0050989
0054672
0054665
0538540
0565470
0542023
0546192
0552021
0530297
0051701
FIG.
A–21
B–2
A–10
A–39
A–40
A–28
A–41
F–9
A–24
F–2
B–2
A–16
B–5
B–12
D–9
B–8
A–17
A–30
F–16
F–17
D–10
D–10
B–5
D–12
D–13
F–10
A–29
D–5
A–21
A–22
A–1
B–8
A–20
A–1
A–46
A–8
F–3
INDEX
13
7
15
14
6
10
8
1
17
17
3
16
5
10
16
14
8
24
17
2
5
1
28
15
22
2
23
4
11
20
20
4
7
6
8
8
7
DESCRIPTION
BODY ASSY – ENVELOPE REGISTER KICKER
BODY ASSY – VALVE
BOLT – HEX HEAD, 1/4–28 X 7/8”
BOLT – OPENER EXTENSION ARM
BOLT – OPENER KNIFE EYE
BOLT – PAWL HOLDER
BOLT – U
BOLT – U
BOTTLE – WATER DRAIN
BOWL – STEEL (REPLACES GLASS ON BENDIX)
BOWL, PLASTIC – FILTER (NORGREN)
BOX – AUXILIARY ELECTRICAL
BOX – CONTROL
BOX – ELECTRICAL
BOX ASSY – CONTROL IRDDD FIELD MOUNT
BOX ASSY – POWER DISTRIBUTION
BRACE – HOLDDOWN
BRACE – LEG (REAR)
BRACE – LEG L.H.
BRACE – LEG M.S.
BRACE – LEG R.H.
BRACE – LH GUARD POST
BRACE – OPEN ARM
BRACE – OPENING ARM
BRACE – OPENING ARM (R.H. SECTION)
BRACE – OPERATING ARM
BRACE – RATCHET DRIVE BEARING
BRACE – REDUCER PLATE
BRACE – REDUCING UNIT
MAILSTAR 775
TP50162
PART NO.
0055205
0053030
9900004–048
0547570
0547540
0563610
0004454
0597060
0572180
7009155
7010486
E8251174
0003790
8251150
0538162
0538162
0004239–001
0032980–001
0009318–001
0009318–001
0004375
0004375
0008146
0008146
0013348
0021120
0008368
0007623
0008369
0013615
0555223
0555223
0008886
0536616
0007682
0007769
0563102
ISSUE 02/04
FIG.
A–46
A–8
A–32
A–24
A–24
C–11
E–4
C–14
B–7
D–3
D–3
D–13
F–6
D–9
F–12
A–36
F–6
D–12
E–10
E–8
E–4
E–7
A–37
E–6
C–7
E–4
E–4
E–5
E–5
E–7
B–2
B–10
B–10
B–10
C–11
C–6
C–13
INDEX
7
7
5
8
10
2
28
26
17
12
3
20
16
7
17
13
1
17
9
12
29
17
24
3
17
15
11
20
7
10
5
10
11
9
23
23
11
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
BRACKET – ADJUSTING LAMP
BRACKET – ARM HOLDER
BRACKET – BACK CAM CHAIN IDLER STUD
BRACKET – BACK CAM SHAFT BEARING (4 STATION)
BRACKET – BEARING LH (FRONT)
BRACKET – BEARING LH (FRT)
BRACKET – BED PLATE
BRACKET – BRUSH
BRACKET – CAPACITOR
BRACKET – CAPACITOR MOUNTING
BRACKET – CHAIN IDLER
BRACKET – DRAWER
BRACKET – DRIVE SHAFT
BRACKET – FEED BRACE
BRACKET – FOOT PEDAL MOUNTING
BRACKET – FRONT TRACK L.H.
BRACKET – GRIPPER ARM
BRACKET – GRIPPER ARM (CENTER)
BRACKET – GRIPPER ARM (LH MS)
BRACKET – GRIPPER ARM (LH)
BRACKET – GRIPPER ARM (RH)
BRACKET – GRIPPER ARM CENTER
PART NO.
2990383
2990383
0040509
0565460
0563390
0555340
0009916
0009916
0564255
0556105
0565461
0548140
0548140
0509808
0509808
0563060
0013566
0029491
0004356
0004356
0013738
0013739
0007597
0007597
2990291
0008684
0542480
0002443
0002442
0002442
E8261730
0043019
0062827
0062829
0062826
0062828
0062832
FIG.
F–21
F–23
F–4
F–17
C–4
C–1
A–35
A–35
E–4
B–18
B–7
B–7
C–11
D–12
D–8
C–13
F–10
A–35
E–4
E–7
E–7
E–7
E–11
E–9
F–22
B–13
A–13
D–18
D–18
D–19
D–19
B–1
B–1
B–1
B–1
B–1
B–1
INDEX
14
9
12
5
12
19
24
6
5
23
21
25
20
22
6
5
1
13
26
16
5
6
13
4
19
14
10
22
20
11
15
11
5
8
10
2
4
DESCRIPTION
BRACKET – GRIPPER ARM L.H.
BRACKET – GRIPPER ARM LH M/S
BRACKET – GRIPPER ARM R.H.
BRACKET – GRIPPER ARM RH
BRACKET – GUIDE
BRACKET – HINGE EXTENSION
BRACKET – HINGE EXTENSION LH
BRACKET – IDLER
BRACKET – IDLER
BRACKET – IDLER
BRACKET – IDLER
BRACKET – IDLER
BRACKET – IDLER
BRACKET – IDLER
BRACKET – IDLER SPROCKET
BRACKET – IRDDD MOUNTING
BRACKET – IRDDD SWIVEL
BRACKET – JOGGER PLATE
BRACKET – LOWER SUCKER BAR BEARING
BRACKET – MAIN DRIVE BEARING
BRACKET – MAIN POWER
BRACKET – MOTOR CONTROLLER
BRACKET – NUT MOUNTING
BRACKET – OPENER KNIFE
BRACKET – OPTICAL LIMIT SWITCH MOUNTING
BRACKET – PANEL LATCH MOUNTING
BRACKET – PIVOT
BRACKET – PULLEY
BRACKET – ROLLER
MAILSTAR 775
TP50162
PART NO.
0062831
0062834
0004065
0062833
0534138
0537071
0537072
0594696
0594628
0563820
0594952
0518951
0594628
0563006
0546452
0013153
0013154
0549020
0550300
0599013
8251057
E8251057
8251057
0014266
0018012
6060126
0028304
0547530
0004491
E825818
E8252258
E8252257
0534156
0546662
0541308
0534138
0534138
ISSUE 02/04
FIG.
B–1
B–1
C–1
B–1
A–9
E–7
E–7
A–37
A–41
C–14
F–11
F–18
A–48
C–5
A–12
F–4
F–4
F–27
A–31
B–1
E–8
D–17
D–7
F–12
A–48
F–11
A–36
A–24
D–5
E–12
E–11
E–11
A–6
A–17
A–7
A–6
A–9
INDEX
9
7
5
1
11
14
22
12
9
1
1
9
14
13
13
1
19
9
17
23
24
12
2
1
23
20
1
14
26
8
7
8
14
22
8
20
9
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
BRACKET – SHAFT GUIDE (R.H.)
BRACKET – SHAFT IDLER SPROCKET
BRACKET – SHOE
BRACKET – SIDE GUIDE
BRACKET – SPRING HOLDER
BRACKET – SUCKER BAR
BRACKET – SUCKER BAR SPRING
BRACKET – SUPPORT
BRACKET – SUPPORT (STACKER)
BRACKET – SWITCH
BRACKET – SWITCH
BRACKET – SWITCH
BRACKET – SWIVEL
BRACKET – SWIVEL MOUNTING
BRACKET – SWIVEL SHAFT
BRACKET – TAKE–UP IDLER SPROCKET
BRACKET – TURNOVER SUPPORT
BRACKET ASSY – BEARING
BRACKET ASSY – BEARING R.H. (FRONT)
BRACKET ASSY – BEARING R.H. (FRONT) (SHUTTLE FEED)
BRACKET ASSY – BEARING R.H. (REAR)
BRACKET ASSY – BEARING R.H. (REAR) (SHUTTLE FEED)
BRACKET ASSY – BEARING SLIDE DRIVE
BRACKET ASSY – GRIPPER ARM (W/SELF LUBE BEARING) L.H.
BRACKET ASSY – L.H. BEARING FRONT
BRACKET ASSY – L.H. REAR
BRACKET ASSY – LH BEARING FRONT
BRACKET ASSY – PUSHER
BRACKET ASSY – R.H. FRONT
BRACKET ASSY – REAR CAM SHAFT BEARING
BRACKET ASSY – SHAFT
PART NO.
0534138
0534130
0540552
0541105
0541105
0541105
0552010
0595380
0520300
0029693
0566280
0569052
0021097
0509698
0021097
0027681
E825897
0014409
0540266
0540275
0557060
0542460
0594305
0054604
0054253
0054261
0054256
0054260
0059511
0043020
0054254
0054255
0054254
0059143
0054254
0055351
0056349
FIG.
A–10
A–14
F–7
A–3
A–2
A–43
A–46
F–19
C–4
F–21
A–25
A–27
A–39
A–39
A–40
B–12
B–12
C–6
F–14
F–14
B–10
A–14
A–37
A–11
A–18
A–18
A–18
A–18
F–18
B–1
A–35
A–13
A–35
F–22
A–13
C–4
A–35
INDEX
1
2
3
13
7
22
12
10
18
4
1
2
15
16
5
13
9
8
9
7
26
15
10
5
22
22
20
20
18
9
5
8
23
1
20
2
11
DESCRIPTION
BRACKET ASSY – SWIVEL
BRACKET ASSY – YOKE
BRACKET AUXILIARY ELECTRICAL BOX MOUNTING
BRACKET INDICATOR IRDDD
BRACKET–BRAKE MOUNTING
BRACKET–PANEL MOUNTING
BRACKET–PANEL MOUNTING (AIM)
BRACKET–SWITCH MOUNTING
BRAKE – ELECTRIC (CAMBOX DRIVE)
BRAKE–ELECTRIC
BREAKER – CIRCUIT – 25A 2POLE
BREAKER – CIRCUIT – 25A 480 VAC (SPEC.)
BREAKER – CIRCUIT 15a (1p)
BREAKER – CIRCUIT 2A
BREAKER – CIRCUIT 7.5A 250V(2P)
BRIDGE ASSY – LONG
BRIDGE ASSY – REAR ANGLE
BRUCH – D.C. MOTOR 1/15 HP
BRUSH – D.C. MOTOR 1/8 HP
BRUSH – DC DRIVE MOTOR (1 1/2 & 2 HP)
BRUSH – DC DRIVE MOTOR (M6559 MTR F83 FLAT BRUSH)
BRUSH – DC DRIVE MOTOR (UP TO 1 HP)
BRUSH – HOLDDOWN
BRUSH – HOLDDOWN (LONG)
BRUSH – HOLDDOWN (SHORT)
BRUSH ASSY – MOISTENER
BRUSH –MOTOR D.C.
BULB
BULB – 14 VT
BUMPER
BUMPER
MAILSTAR 775
TP50162
PART NO.
0054070
0059347
0004671
0013222
0563515
E8252335
E8252257
0008789
E8253931
0017153
0509816
0509812
8252603
8251489
0003283–002
0032807
0509817
0509811
e137113
8251062
0509815
0055911
0055910
0027657
7002613
0598647
7009816
0598646
0556106
0561128
0556117
E825925
7002613
0597157
0504965
0007534
0007534
ISSUE 02/04
FIG.
F–14
A–49
E–5
F–4
C–9
E–9
E–9
C–9
C–15
C–9
D–7
D–7
D–7
D–7
D–7
D–7
D–7
D–7
D–13
A–36
D–13
B–14
B–14
F–11
F–11
C–15
C–15
C–15
B–18
B–2
B–2
B–8
A–48
F–3
F–5
D–18
D–19
INDEX
7
15
15
4
1
8
10
16
4
2
15
12
16
14
17
17
17
13
5
7
2
8
8
19
19
1
1
1
1
4
12
3
21
4
5
11
8
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
BUSHING
BUSHING
BUSHING – OILITE
BUSHING – BRONZE
BUSHING – BRONZE
BUSHING – BRONZE .565 X .753 X 1.06 LG
BUSHING – BRONZE 1.0 X 1 1/2
BUSHING – BRONZE 3/8 X 1/2 X 3/8
BUSHING – CAM FOLLOWER
BUSHING – FLAP HOLDER
BUSHING – O.I. .500 X .75 X 1.0
BUSHING – OI 1/2” X 3/4” X 1”
BUSHING – OILITE
BUSHING – OILITE
BUSHING – SHEAVE 1 1/4” BORE (CAMBOX DRIVE)
BUSHING 5/8 ID
CABLE – NEOPRENE #10/4 UNSH SJO
CABLE – NEOPRENE,#18/3
CABLE – PVC – #10/4 UNSH A810053
CABLE – PVC,#20/2,UNSH UL2509
CABLE – SR PVC,#22/4,UNSH .1 RBN
CABLE (24.50”) – PVC, #20/2, UNSHIELDED UL2509
CABLE ASSY – +24 VDC
CABLE ASSY – 120/240 VAC
CABLE ASSY – 120/240 VAC(4 – 14 STATION)
CABLE ASSY – AUXILIARY DETECTION
CABLE ASSY – CLUTCH OVERLOAD S/O
PART NO.
0597520
0044123
0002953–001
0597279
0597880
0062836
0597659
0597296
0530330
0530330
0530330
0530330
0530330
0530330
0548050
0072204
0072204
0534240
0597013
0534240
0014097
0517014
9089041
9087007
9089040
9086015
9107025
9086015
8253888
8253889
8253879
0004311
E8251863
E8253474
E8251154
0051004
0051004
FIG.
B–8
B–19
C–4
C–12
C–14
B–1
C–14
F–18
F–13
A–23
A–46
C–1
C–3
F–17
B–13
A–18
A–41
C–1
A–30
A–14
C–15
A–48
D–11
D–13
D–7
D–19
D–15
A–26
D–11
D–11
D–13
F–6
D–17
D–17
D–17
D–17
D–6
INDEX
16
3
3
19
10
3
15
19
8
11
20
12
22
9
2
24
26
18
13
9
12
2
16
16
5
17
15
10
25
24
13
14
4
4
4
2
12
DESCRIPTION
CABLE ASSY – CONTROL (ELECTRICAL BOX)
CABLE ASSY – CONTROL (MACH)
CABLE ASSY – CONTROL (MULTI SECTION ONLY)
CABLE ASSY – CONTROL PANEL
CABLE ASSY – CONTROL SWITCH
CABLE ASSY – CONTROL, (SOLENOID TIMING)
CABLE ASSY – DOUBLE DOCUMENT DETECTION
CABLE ASSY – DR MOTOR
CABLE ASSY – DRIVE ELEVATOR HOPPER 39 11/16”
CABLE ASSY – DRIVE MOTOR
CABLE ASSY – DRIVE SHUTTLE FEED HOPPER 37 11/16”
CABLE ASSY – ELECT BOX
CABLE ASSY – FLAP RELEASE
CABLE ASSY – IR DETECT – 63”, HAND FEED
CABLE ASSY – L.H. CONTROL (STACKER & CONVEYOR DEL.)
CABLE ASSY – L.H. CONTROL (TURNOVER)
CABLE ASSY – LH CONTROL PANEL
CABLE ASSY – LH CONTROL,STATION
CABLE ASSY – MACH
CABLE ASSY – MACHINE
CABLE ASSY – MOTORIZED TABLE
CABLE ASSY – POWER BOX
CABLE ASSY – PROBE ADAPTER
CABLE ASSY – PUMP
CABLE ASSY – RIBBON 16
CABLE ASSY – SENSOR
CABLE ASSY – START SWITCH
CABLE ASSY – STOP SWITCH 108”LG
CABLE ASSY – VACUUM SOLENOID
CABLE ASSY – WATER CONTOL
CABLE ASSY – WATER CONTROL
CABLE ASSY, PROBE ADAPTER
CABLE ASSY, RUN/SET – UP
CABLE– PVC #10/4 UNSH A810053
CAM – BLADE ACTUATING
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0051018
0051003
E8251221
0007873
0009955
0051011
0004256
8253890
0054683
E8251223
0054685
8253498
0017117–001
0013636
0013506
0007284–004
0051013
0051014
0013537
0007874–002
8251218
E8251218
8251234
0034320
0034526–001
8251224
0008775–006
0004373
0009953
0009367
0007904
0007871
0007871
0034527–001
0007875
9089040
0546657
FIG.
D–17
D–16
D–6
D–16
A–36
D–5
F–6
D–11
A–17
D–17
A–17
D–11
F–10
F–10
B–10
F–25
A–41
A–41
D–16
D–16
D–11
D–12
A–36
D–12
F–25
D–1
F–25
F–6
F–25
B–21
D–16
D–18
D–16
F–25
D–16
D–11
A–8
INDEX
3
1
16
10
6
22
9
4
18
1
19
3
5
7
15
17
14
14
3
5
28
4
18
2
26
12
27
13
12
3
6
18
21
24
8
11
32
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
CAM – BLADE ACTUATOR
CAM – CENTER JAW OPENER
CAM – DETECTOR OPERATING
CAM – FLAP BREAKER
CAM – FLAP CLOSER OPERATING
CAM – FLAP HOLDER
CAM – FLAP OPENER
CAM – FLAP SEALER (FACTORY INSTALL)
CAM – GRIPPER JAW OPENING
CAM – HOLDDOWN OPERATING
CAM – INSERT SEPARATOR
CAM – INSERT SUCKER BAR OPERATING
CAM – JAW OPENING
CAM – KICKER OPERATING
CAM – LOWER SUCKER BAR OPERATING
CAM – OPEN WINDOW
CAM – ROCKER OPERATING
CAM – ROLLER FLAP SEALER (BANK STATEMENT)
CAM – STACKER
CAM – STACKER OPERATING
CAM – STROKE STOP OPERATING
CAM – SUCKER OPERATING
CAM – UPPER SUCKER BAR
CAM ASSEMBLY
CAM ASSY
CAM ASSY – MAIN DRIVE SPLIT
CAM ASSY – FLAP SEALER (FIELD INSTALL /SPLIT)
PART NO.
0546657
0553151
2990192
2990192
0592360
0545124
0545124
0546140
0546140
0547050
0543180
0548135
0546730
3350756
0555160
0556022
0559690
0560110
0555159
0552351
0550094
0540557
0555242
3350750
0566110
0566110
0570252
0530218
0550229
0550229
0550229
0054148
0054071
0059167
3350776
0055384
0055384
FIG.
A–22
A–13
F–20
F–22
F–17
B–11
B–9
A–11
A–12
A–23
A–30
B–9
A–21
A–33
B–10
C–1
C–1
C–3
B–10
A–30
A–30
F–7
B–9
A–33
A–13
A–44
A–30
A–9
A–14
A–28
A–30
A–8
F–13
F–19
A–33
A–18
A–22
INDEX
23
16
18
15
13
14
5
24
1
10
20
13
10
12
6
20
21
21
5
17
22
1
15
7
13
12
26
7
11
26
21
1
1
15
12
3
6
DESCRIPTION
CAM ASSY – SPLIT
CAM BRUSH OPERATING ASSY
CAP – 2.0MFD 150V, HAND FEED
CAP – 6700 MFG – 75V
CAP – GUIDE POST
CAP – INDICATOR
CAP – PADDLE SWITCH (JOG–YELLOW)
CAP – PADDLE SWITCH (RUN – WHITE)
CAP – PB SWITCH (RED)
CAP – PUSH BUTTON SWITCH (RESET – RED)
CAP – PUSH BUTTON SWITCH (RUN – JOG LT. GREEN)
CAP – PUSHER FINGER
CAP – SLIP, 3”
CAP – SLIP, 4”
CAP – SPROCKET
CAP – SPROCKET
CAP – WATER BOTTLE
CAPACITOR
CAPACITOR
CAPACITOR – 6700 MFD 75V
CAPACITOR – 6700 MFG – 75V
CARD – SAFETY
CARD ASSY – 10 PIN RIBBON TO TERM
CARD ASSY – 10 PIN RIBBON TO TERMINAL
CARD ASSY – 10 PIN RIBBON TO TERMINAL, HAND FEED
CARD ASSY – BRAKING (DPT A65)
CARD ASSY – COMPUTER INTERFACE
CARD ASSY – CONTROL PANEL LH
CARD ASSY – DOUBLE DOCUMENT
CARD ASSY – GRIP SOLENOID TIMING
CARD ASSY – INFARED DETECTION (LONG)
MAILSTAR 775
TP50162
PART NO.
0054060
0056565
0504878
0509819
0552142
0507269
0507225
0507228
0507269
0507227
0507226
0557093
0530247
0530266
0563033
0563033
0502457
E8251227
E8251228
0504875
0504895
0509819
0509819
0027300
0050981
0050981
0050981
0017956
E864299
0050976
0051037
0050977
0051037
0050977
0003155
0050970
0004365
ISSUE 02/04
FIG.
F–7
B–9
F–25
D–10
A–46
F–16
D–6
D–6
F–26
D–6
D–6
B–6
D–2
D–2
C–8
C–8
D–18
D–13
D–13
D–8
D–8
D–12
D–8
D–18
A–41
A–49
F–25
D–9
F–10
D–15
D–19
D–19
D–15
D–15
F–6
D–5
F–26
INDEX
1
11
19
9
3
20
6
5
6
3
4
21
8
8
11
16
6
12
11
4
5
21
7
1
14
17
18
18
4
7
5
5
9
9
10
21
24
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
CARD ASSY – INTER CONNECT
CARD ASSY – INTERCONNECT
CARD ASSY – LH SECTION CONTROL
CARD ASSY – MACHINE CONTROL – SWITCH, L.H.
CARD ASSY – MACHINE CONTROL – SWITCH,R.H.
CARD ASSY – OPTICAL LIMIT SWITCH
CARD ASSY – POWER SUPPLY
CARD ASSY – RELAY
CARD ASSY – RELAY
CARD ASSY – RELAY
CARD ASSY – RELAY
CARD ASSY – SENSOR
CARD ASSY – WATER CONTROL
CARD ASSY, AUXILIARY DETECTOR
CARD ASSY, STATION CONTROL
CARRIAGE – SHUTTLE
CARRIAGE ASSEMBLY – SHUTTLE
CARTRIDGE – FILTER
CARTRIDGE – FILTER (NORGREN)
CATCH – DROP DOOR
CENTER JAW OPENER
CHAIN
CHAIN – DRIVE
CHAIN – DRIVE
CHAIN – DRIVE
CHAIN – DRIVE
CHAIN – DRIVE (#35) (30 – 3/8”)
CHAIN – DRIVE SINGLE #35
CHAIN – PUSHER PIN #65 12 – 1/2” LG
PART NO.
8253458
8253458
0051032
0050978
0050993
0053984
7320149
0051035
0051035
0043873–998
0078651–998
0013892
0051031
1800108
0004517
0541331
0054147
0056361
0056361
0530692
7004566
0537040
0553151
0563662
0530367
0530367
0595156
2990232
0546330
0599700
0506048
0526632
0002718–001
0594695
0563665
0563007
0542090
FIG.
D–9
D–12
D–16
D–6
D–6
D–5
F–10
D–12
D–9
D–12
D–9
D–14
D–16
F–25
D–16
A–7
A–6
C–8
C–8
D–1
D–3
E–7
A–30
A–8
C–3
C–4
F–18
F–21
A–12
C–12
A–42
D–14
D–5
A–37
C–13
C–5
A–20
INDEX
11
3
4
22
22
20
6
13
12
13
12
1
2
25
9
2
3
14
8
7
6
24
23
26
4
5
13
13
2
6
5
20
28
15
7
11
8
DESCRIPTION
CHAIN – TAKEAWAY
CHAIN (#25)
CHAIN ASSY – DRIVE (OUTPUT)
CHAIN ASSY – ENV CONV 6–1/2 x 10” ENV (SLANT BACK)
CHAIN ASSY – ENVELOPE
CHAIN ASSY – ENVELOPE CONVEYOR
CHAIN ASSY – ENVELOPE CONVEYOR SLANT BACK
CHAIN ASSY – PUSHER
MAILSTAR 775
TP50162
PART NO.
0558030
0506257
0530209
0056353
0054212
0054208
0054213
0054212
0013813
0009142–005
0009142–006
0009142–007
0009142–008
0009142–009
0009142–010
0009142–011
0009142–012
0009142–013
0009142–014
0009142–015
0009142–016
0009142–017
0009142–018
0009142–019
0009142–020
0009142–021
0009142–022
0009142–023
0009142–024
0009142–002
0009142–025
0009142–026
0009142–027
0009142–028
0009142–029
0009142–030
0009142–031
ISSUE 02/04
FIG.
B–15
A–42
C–3
C–6
A–20
A–20
A–20
A–2
A–42
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
INDEX
2
15
18
16
1
2
1
24
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
CHAIN TENSIONER ASSY
CLAMP – BRUSH MOUNTING
CLAMP – CABLE
CLAMP – CABLE
CLAMP – CABLE
CLAMP – CABLE
CLAMP – CABLE
CLAMP – CABLE (CPC) #11
CLAMP – CABLE (CPC) #23/ SELF CENTER
CLAMP – CABLE(CPC)#11
CLAMP – CAM
CLAMP – COLLAR
CLAMP – ENV HOLDDOWN
CLAMP – FLAP BREAKER
CLAMP – FLAP DETECTION SHAFT
CLAMP – FLAP HOLDER
CLAMP – HOLDDOWN
CLAMP – HOLDDOWN
CLAMP – JAM DETECT
CLAMP – KNIFE EXTENSION SPRING
CLAMP – LEVER
CLAMP – LINK
CLAMP – LOWER
CLAMP – LOWER
CLAMP – NEOPRENE CUSHIONED
CLAMP – NOZZLE
CLAMP – NOZZLE
CLAMP – OPERATING LINK
CLAMP – PULLEY
CLAMP – PUSHER FINGER SHAFT
CLAMP – REAR GUIDE
CLAMP – SHOE HOLDER
PART NO.
0009142–032
0009142–003
0009142–004
0054201
0054220
3400279
0556119
0538880
0538170
0507240
0003618–001
0538132
E8251180
E8251178
E8251180
0591452
0546678
0543051
0547040
0013895
0548060
0509481
0556203
0032911
0547560
0536644
0556240
0550256
0550256
0013445
4280116
4280119
0556202
0546720
0557045
0541020
0543110
FIG.
B–15
B–15
B–15
A–20
A–20
F–28
B–2
A–17
A–36
D–16
D–17
F–9
D–17
D–17
D–13
F–22
A–21
F–26
A–1
A–24
B–13
B–18
B–18
B–12
A–24
B–5
F–14
A–28
A–29
B–13
F–15
F–15
B–18
A–16
B–6
A–2
A–30
INDEX
1
1
1
1
1
14
9
9
20
7
8
10
19
16
18
14
4
14
17
20
3
16
20
18
13
16
20
24
14
13
26
28
12
10
15
10
3
DESCRIPTION
CLAMP – SHOE OPERATING
CLAMP – SPROCKET
CLAMP – SPROCKET
CLAMP – SPROCKET
CLAMP – SUCKER
CLAMP – SUCKER BAR ARM
CLAMP – SUCKER BAR OPERATING YOKE ARM
CLAMP – UPPER
CLAMP – UPPER
CLAMP – WIRE
CLAMP – WIRE (PANDUIT
CLAMP ASSY – PUSHER FINGER
CLEVIS – ENVELOPE OPENER
CLEVIS – PLUNGER OPERATING
CLEVIS – SLIDE LINKAGE
CLEVIS – SPRING ANCHOR
CLIP – CABLE
CLIP – CABLE
CLIP – CABLE
CLIP – HOLDER
CLIP – RETAINING
CLIP – SPRING
CLIP – SPRING
CLIP – SPRING
CLOSER ASSY – FLAP SEALER (BANK STATEMENT)
CLUTCH ASSY – RATCHET
COLLAR
COLLAR
MAILSTAR 775
TP50162
PART NO.
0540272
0558540
0506272
0563027
0560116
0560080
0560170
0560013
0560013
0560017
0550257
0550257
0548609
0526824
0526824
0526824
0055740
0505776
0546060
0595090
2990142
0507240
0507240
0507240
0502455
0597344
0563772
0555141
0555141
0566231
0566231
0050570
0056360
0056360
0056386
0597104
0020785
ISSUE 02/04
FIG.
F–13
A–34
A–42
C–6
C–2
C–2
C–4
C–2
F–14
F–15
A–28
A–29
B–13
D–19
D–16
D–5
B–6
A–28
A–11
F–18
F–23
D–16
D–19
F–6
B–7
F–18
A–8
B–3
B–4
A–43
A–44
A–33
C–6
C–8
C–8
A–31
B–12
INDEX
11
6
12
18
21
14
23
7
2
6
23
13
17
9
11
17
13
9
8
21
1
16
16
11
18
10
29
23
4
18
3
1
2
1
12
14
17
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
COLLAR
COLLAR
COLLAR
COLLAR
COLLAR – 1/2”
COLLAR – 1/4” I.D
COLLAR – CLUTCH
COLLAR – IDLER SHAFT
COLLAR – IDLER SPROCKET SHAFT
COLLAR – INSULATING
COLLAR – RETURN GUIDE
COLLAR – SET UP
COLLAR – SHOE STUD
COLLAR – SPRING
COLLAR – SPRING ADJUST
COLLAR – STOCK
COLLAR – STOCK
COLLAR – STOCK
COLLAR – STOCK 7/16” I.D.
COLLAR – STOCK 1/4
PART NO.
0597105
0542600
0597107
0597106
0542600
0597103
0597103
0597109
0544040
0542600
0542600
0536602
0557095
0504936
0540261
0534146
0557010
0597106
0597104
0597104
0597105
0597106
0597104
0597104
0597107
0597107
0597103
0597399
0597399
0597111
0597111
0597111
0597111
0597105
0597105
0597105
0597105
FIG.
B–19
C–1
C–3
F–13
A–8
A–12
A–11
A–42
A–24
F–13
A–14
B–5
B–10
D–5
F–14
A–6
F–17
F–20
F–22
F–24
C–14
A–28
B–1
D–5
C–12
F–18
B–8
A–4
F–1
C–10
C–9
C–7
B–3
F–11
A–21
A–47
F–18
INDEX
17
9
14
12
25
11
13
1
18
4
13
26
20
15
14
19
3
10
8
8
3
27
21
5
13
15
22
8
9
15
23
9
3
2
5
4
25
DESCRIPTION
COLLAR, 1/4”
COLLAR, 3/8” l.D.
COLLAR, 5/16”
CONDUIT
CONN – RECEPTACLE (CPC)17 – 3
CONN – WIRE 3/4”
CONNECTOR
CONNECTOR – 4 PIN RIBBON
CONNECTOR – AMP (4 SOCKET)
CONNECTOR – CAP 2 PIN
CONNECTOR – HOSE .187
CONNECTOR – NON–INSULATED (FEMALE)
CONNECTOR – PLUG
CONNECTOR – PLUG
CONNECTOR – PLUG (4 PIN)
CONNECTOR – PLUG 9 PIN
CONNECTOR – RECEPTACLE (CPC)17 – 3
MAILSTAR 775
TP50162
PART NO.
0597104
0597109
0597106
0597106
0597106
0597106
0597108
0597108
0597108
0597103
0597105
0597103
0597105
0597104
0013446
8251156
0538177
E8251162
0509825
E845259
0010896
E8251743
0538895
0011857–003
0010895
E845261
E8251179
E8251177
0504205
0010895
0010895
E8251158
E8251155
8251158
8251155
8251156
E8251361
ISSUE 02/04
FIG.
A–11
A–48
A–48
A–49
B–18
B–3
A–13
A–30
B–9
C–4
C–4
A–4
A–29
A–32
B–13
D–10
D–10
D–17
D–15
F–4
B–4
D–18
D–11
B–5
B–5
F–4
D–17
D–17
D–14
B–4
B–5
D–12
D–12
D–9
D–9
D–7
D–17
INDEX
16
3
16
10
18
7
14
19
8
22
14
2
7
13
24
2
7
7
16
5
12
10
17
26
28
6
18
15
26
14
3
18
6
1
3
9
18
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
CONNECTOR – WIRE 1/2
CONNECTOR– PLUG(CPC)11 – 4
CONNECTOR– WIRE 3/4”
CONTACT – DETECTOR
CONTACT – INSERT DETECT
CONTACT – PIN (CPC)35A #12 – #16
CONTACT – PIN MATE AND LOCK
CONTACT – SKT (CPC) 13A
CONTACT – SKT (CPC) 13A (CONTROL ASSY)
CONTACT – SKT(CPC)35A – #10 – #8
CONTACT – SOCKET
CONTACT – SOCKET
CONTACT – SOCKET (CPC)35A – #10 – #8
CONTACT – SPRING
CONTROL ASSY – MOISTENER
CONTROL ASSY – REMOTE D.C. MOTOR
CONTROLLER – DC MOTOR
CONTROLLER – DC MOTOR W/BRAKE CARD PRESET
CONTROLLER – MOTOR D.C.
CONTROLLER – UNIVERSAL WITH PRESET BRAKE CARD
COUNTER – 7 DIGIT(24VDC)
COUNTER – 8 DIGIT WITH FRONT PANEL RESET
COUNTER – 8 DIGIT WITHOUT FRONT PANEL RESET
COUNTER – ELECTRICAL 24V DC
COUNTER – ELECTRICAL 24VDC
PART NO.
0002248
0538170
0538177
0538177
E8251179
0538177
0592120
0592130
E100204
E100204
E8251161
E100204
E8251164
0010897
E1000205
E100205
8251363
0044121
0044121
E8251157
8251157
E8251160
8251363
0536646
6450702
0043986
0056549
0034995
0043986
7009546
0034995
7009546
E8251474
0044284–002
0044284–001
0594763
0594763
FIG.
D–17
D–13
D–17
D–7
D–13
D–13
F–17
F–17
D–12
D–9
F–4
F–4
D–17
B–4
D–13
D–17
D–10
B–4
B–5
D–12
D–9
F–4
D–7
B–5
D–10
D–10
B–8
F–12
D–12
D–12
A–48
D–10
D–15
D–15
D–15
D–16
D–15
INDEX
15
15
13
3
17
14
14
6
19
2
7
9
17
13
19
20
3
15
1
7
4
8
10
18
11
11
11
2
9
9
19
11
21
21
21
23
6
DESCRIPTION
COUNTER – PANEL SGL. RETROFIT
COUPLER – MALE INSULATED
COUPLING – 1.25” ID
COUPLING – CONNECTING ROD
COUPLING – DRIVE SHAFT
COUPLING – PIPE 1/8”
COUPLING – STD K
COVER – ARM SUPPORT
COVER – BOX 4X4
COVER – CARD ASSY
COVER – CARD ASSY.
COVER – CONNECTOR (4P)
COVER – ELECTRICAL BOX CABLES
COVER – ENVELOPE MARKER
COVER – FRONT
COVER – FRONT (AUX ELECT BOX)
COVER – OOPS STATION
COVER – REAR
COVER – REAR (AUXILIARY ELECTRICAL BOX)
COVER – REAR S.O. 1/91
COVER – RH END
COVER – SPLIT(LH FRT) S.O. 1/91
COVER – SPLIT(RH FRT) S.O. 1/91
COVER – SWITCH
COVER – SWITCH TERM
COVER – TURNOVER
COVER – TURNOVER
MAILSTAR 775
TP50162
PART NO.
0044293
0538432
0070627
0563641
0563641
0563641
0599173
0597262
7250202
8251608
0538163
8251951
E8251951
0509824
8251544
0506930
0034416
E8251191
0004315
0004315
0007568
0509830
0509830
0032976–001
E8251192
0017971
0029550
8251152
8251151
0502544
0020972
0020972
0502544
0043631
0003956
0597581
0597581
ISSUE 02/04
FIG.
D–15
B–21
A–15
C–12
C–10
C–7
B–1
A–31
D–14
A–17
A–36
A–41
A–49
D–15
D–7
F–1
D–12
D–13
D–15
D–18
D–19
D–14
D–5
D–7
D–13
D–7
E–13
D–7
D–7
A–40
F–16
F–25
A–39
E–13
E–14
D–7
D–13
INDEX
6
10
2
9
1
1
13
3
19
17
19
15
18
17
7
5
16
10
5
12
10
24
23
4
1
4
16
6
8
8
21
11
11
15
1
18
8
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
COVER – WATER BOTTLE
COVER – WATER BOTTLE SOLENOID
COVER ASSY – REAR TAKEAWAY
COVER ASSY – FRONT TAKEAWAY
CRANK – REDUCER GEAR
CRANK – SLIDE DRIVE
CRANK ASSY – BELL
CRANK ASSY – BELL
CRANK DRIVE
CROSS HEAD ASSY
CROSS HEAD ASSY – CRANK
CROSSHEAD – SLIDE LINKAGE
CROSSHEAD ASSY – KICKER
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
CUP – OIL
PART NO.
0007524
0009103
0013261–001
0013261–002
6060132
6060135
0563400
0595051
0056320
0056325
0557620
0059131
0058331
0595070
0054634
0546020
0546020
0530430
0546020
0546020
0546020
0597772
0597772
0597772
0546020
0597772
0546020
0597772
0546020
0530430
0597772
0546020
0546020
0027354
0546020
0530430
0546020
FIG.
D–18
D–18
B–19
B–19
F–12
F–12
C–10
F–18
C–9
C–7
C–12
F–22
C–12
F–18
A–11
A–11
A–12
A–18
A–19
A–23
A–48
B–11
B–9
C–10
C–13
C–13
C–14
C–3
C–4
C–4
C–5
F–19
F–20
A–34
A–8
A–22
A–41
INDEX
3
14
8
8
13
6
14
23
27
19
17
5
14
22
19
3
28
9
15
9
10
17
7
11
1
15
4
11
11
4
3
13
8
20
21
5
1
DESCRIPTION
CUP – OILER
CUP – OILER
CUP – SUCKER
CUP – SUCTION
CUP – SUCTION
CUP – SUCTION (EXTRA FIRM/WHITE)
CUP – SUCTION (FIRM/RED)
CUP – SUCTION (MEDIUM/BLUE)
CUP – SUCTION (SOFT/TAN)
CUP – SUCTION BLUE – MEDIUM
CUP – SUCTION BLUE BILLOWS (SOFT)
CUP – SUCTION TAN BILLOWS (MEDIUM)
CUP – WASHER TYPE, WHITE
CYLINDER – GAS
CYLINDER – GAS
DETECTION ASSY – RACEWAY JAM
DETECTOR – FLAP
DETECTOR ASSY – DOUBLE DOCUMENT
DETECTOR ASSY – DOUBLE DOCUMENT (FRONT MOUNT)
DETECTOR ASSY – DOUBLE DOCUMENT (REAR MOUNT)
DETECTOR ASSY – ENVELOPE
DETECTOR ASSY – IN STATION IRDDD
DETECTOR ASSY – INSERT JAM
DETECTOR ASSY – RACEWAY JAM
DIODE – 1N5625
DIODE – IN4754 (ZENER)
DIODE – IN5060
DIODE – IN5060
DIODE – IN5060
DIODE – IN5060
DISK – ADJUST
DISK – ADJUSTABLE
MAILSTAR 775
TP50162
PART NO.
0546020
0546020
0597772
0560319
0560312
0560312
0560310
0560311
0560312
0560314
0560312
0560319
0560320
0560315
E8251729
E8251729
0050907
8251722
0003624
0051904
0051905
0051700
0040516
0013391
0021099
0034601
0021099
0507284
8251226
0503639
0503639
0503639
0503639
0530276
0530269
0592168
0507333
ISSUE 02/04
FIG.
A–42
C–12
C–12
A–29
A–3
A–9
C–2
C–2
C–2
C–2
A–21
C–2
C–2
C–2
D–18
D–19
A–39
A–16
F–5
F–2
F–2
F–3
F–4
B–12
A–40
B–12
A–38
D–11
D–11
D–11
D–13
F–10
D–15
D–2
D–2
F–28
D–14
INDEX
22
1
20
4
5
1
13
13
13
13
1
13
13
13
21
13
10
13
1
1
1
1
1
1
4
11
16
6
22
27
28
9
24
9
9
5
3
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
DISK – ADJUSTING
DISK – STATIONARY
DISK – STATIONARY
DISK ASSY – GATING (ENVELOPE DETECTION)
DISK ASSY – GATING (ENVELOPE VACUUM)
DISK ASSY – GATING (ENVELOPE)
DISK ASSY – GATING (FLAP OPEN)
DISK ASSY – GATING (G.A. DETECTION)
DISK ASSY – GATING (INS STATION)
DISK ASSY – GATING (INSERTING STATION)
DOOR – TABLE DROP
DRAWER ASSY – ELECTRONIC METER
DRIVE – GRIPPER ARM SHAFT
DRIVER – SPROCKET
DUAL SPROCKET ASSY
E – RING
E – RING
E – RING – 1/2”
E – RING – 1/2”
E – RING, EXT FL, 1/2”
E RING
ELBOW – PIPE 3/8”
ELEMENT – BRONZE
ELEMENT – DUST FILTER
ELEMENT – FILTER
ELEVATOR
ELEVATOR ASSY – STACKER
ENCLOSURE
ENCLOSURE – END RH
ENCLOSURE – END RH CARD FEED
ENCLOSURE – INSERT STATION
ENCLOSURE – OOPS STATION
END – SPRING ROD
PART NO.
0592168
0507331
0507331
0053031
0053032
0050489
0050496
0050495
0050498
0050497
0013067
0013608
0555105
0597866
0597866
0542370
3400276
0008970–001
0008970–002
0597324
0597325
0597325
0597325
0597325
0597324
0597193
7011661
0597381
0530691
0566042
0056605
0020975
0007655
0014702
0004247
0007541
2990139
FIG.
F–16
D–14
D–14
D–5
D–5
D–5
D–5
D–5
D–5
D–5
E–7
F–10
B–3
C–5
C–6
A–35
F–28
B–19
B–19
B–19
A–8
A–41
A–42
C–4
F–11
D–4
D–3
D–3
D–1
A–45
A–45
F–17
E–3
E–3
D–18
D–19
F–23
INDEX
26
4
5
11
10
14
13
7
12
9
21
3
1
9
24
18
19
8
8
6
20
27
17
9
6
7
7
14
6
3
2
15
4
12
13
14
11
DESCRIPTION
E–RING
EXTENSION – BED PLATE
EXTENSION – CAM FOLLOWER ARM
EXTENSION – FRONT ANGLE STOP
EXTENSION – OILER
EXTENSION – TABLE STUD
EXTENSION, FOOT PEDAL
FASTENER – PANEL
FASTENER – PANEL
FASTENER – RETAINER 1/4 TURN
FASTENER – STUD 1/4 TURN
FASTENER – TINNERMAN STUD
FILTER – DUST (NO LONGER AVAILABLE)
FILTER – DUST (NORGREN)
FILTER – RFI POWER
FILTER – RFI POWER LINE(1PH)
FILTER ASSY – INTAKE & EXHAUST
FINGER – ENTERING
FINGER – ENTERING R.H.
FINGER – JAW OPENER R.H.
FINGER ASSY – ENTERING (SPOON TYPE)
FITTING – ADJUSTABLE
FITTING – HOSE (1/4 – NPT X 3/8” TUBE)
FITTING – HOSE (3/8 – NPT X 1/2” TUBE, 90 DEG.)
MAILSTAR 775
TP50162
PART NO.
0597625
0593049
0563218
0559080
0521230
0521230
0521230
0593047
0532190
0027152
E8251714
E8251714
E8251714
E8251714
E8251715
E8251715
7904332
7904332
E8251715
E8251716
0550243
0597128
0029910
0507673
0507673
0530682
0545015
0545020
0553642
0021370
0021370
0029814
0029814
0054508
0530214
0597572
0598470
ISSUE 02/04
FIG.
C–12
A–48
C–11
B–14
F–19
A–18
A–41
A–47
A–45
B–13
E–10
E–11
E–8
E–9
E–11
E–9
E–11
E–9
E–12
E–12
A–29
D–3
D–3
D–12
D–10
D–1
B–11
B–11
A–18
B–6
B–6
B–6
B–6
B–11
A–9
D–2
D–2
INDEX
23
26
17
7
14
8
2
1
9
20
25
15
23
2
14
3
12
5
4
3
16
11
1
23
10
3
19
21
18
13
19
13
19
19
2
10
15
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
FITTING – HOSE 1/8” NPT TO 1/4
FITTING – HOSE 10 – 32 / .125
FITTING – HOSE 3/8”
FITTING – HOSE BRASS 1/8” NPT TO 3/8”
FITTING – HOSE, BRASS
FITTING – PIPE (1/4” NPT STREET ELBOW)
FITTING – TUBE 1/8” NPT 1 3/16” X 3/4”
FITTING – TUBING 905
FITTING–COMP 1/4”
FLAT WASHER .250
FLATWASHER – 5/16”
FOLLOWER – CAM
FOLLOWER – CAM
FOLLOWER – CAM
FOLLOWER – CAM
FOLLOWER – CAM
FOLLOWER – INSERT SUCKER BAR CAM
FOLLOWER ASSY – SUCKER DRIVE
FOOT – CARD GUIDE
FOOT – GUIDE
FOOT – GUIDE
FOOT – INSERT SEPARATOR
FOOT – SEPARATOR
FRAME – SIDE 4 STATION
FRAME – SIDE,6 STATION LH
FROG – OPEN WINDOW (FORMED TO SAMPLE)
FRONT TOP PLATE
FUSE – 3/4 A
GASKET – DUST FILTER
GASKET – FILTER (NORGREN)
GASKET – JAR
gASKET – LOWER (NOT SHOWN)
GASKET – UPPER (NOT SHOWN)
GATE – SHUTTLE
PART NO.
0014265
0509662
0530344
0068796
0068796
0597177
E8252247
0598470
0565201
9900014–032
9900014–009
0597718
0597718
0597718
0597718
0597718
0530290
0050569
0591370
0591370
0591370
0559720
0540274
0004499
0004557
0004558
0004453
0540610
0014884
E890503
0597354
7006504
0530670
7011660
7011662
0541106
0541106
FIG.
D–4
A–31
A–31
D–4
A–8
D–4
D–4
D–1
D–18
F–27
E–11
A–21
A–22
A–28
A–7
A–9
C–3
A–28
F–21
F–19
F–24
B–19
F–14
E–8
E–10
E–10
E–8
F–8
F–26
F–6
D–3
D–3
D–1
D–3
D–3
A–5
A–4
INDEX
3
4
2
8
11
5
2
10
16
11
4
21
17
25
1
10
24
8
1
9
6
19
11
6
16
17
7
4
7
12
13
4
4
9
10
20
21
DESCRIPTION
GAUGE – VACUUM
GEAR – BEVEL
GEAR – MAIN DRIVE SHAFT
GEAR – MITER
GEAR – MITER
GEAR – MITER
GEAR – MITER 20TH
GEAR – SEGMENT
GEAR & CLAMP ASSY
GEAR & CLAMP ASSY – MAIN DRIVE
GEAR ASSY – IDLER
GEAR MOTOR ASSY – TABLE ADJUSTMENT
GIB – BRUSH SLIDE
GIB – CENTER JAW OPENER
GIB – SLIDE
GRID – DRAIN
GRIPPER ARM ASSY (DUAL FAULT/FOOD STAMP)
GRIPPER ARM ASSY
GRIPPER ARM ASSY W/BUSHING FOR JAW PIN
GUARD
GUARD
GUARD – CHAIN
GUARD – CHAIN
GUARD – END (PLEXIGLASS)
GUARD – END R.H.
GUARD – ENVELOPE CHAIN
GUARD – FLAP OPENER
GUARD – FRONT L.H. SECTION
GUARD – FRONT R.H. SECTION
MAILSTAR 775
TP50162
PART NO.
0541106
0007951–001
0534120
0534120
0534120
0534120
0563146
0563144
0013644
0563145
0563246
0546732
0056363
0056332
0054669
0009954
0565472
0553142
0595140
0055947
0055944
0009937
0055943
0565522
0009883
0017937
0045936
0541303
0541330
0505080
0594770
0035139
0007657
0014801
0072749
0009859
0573017
ISSUE 02/04
FIG.
A–5
D–2
A–13
A–18
A–21
A–22
A–35
A–34
A–34
A–35
B–16
A–21
C–7
C–9
A–21
A–36
B–8
A–19
F–18
B–14
B–14
B–14
B–14
B–7
B–5
B–5
B–5
A–3
A–3
C–3
E–7
E–3
E–3
A–14
A–26
E–7
E–7
INDEX
11
4
11
14
16
9
14
11
13
10
5
25
6
28
3
23
5
1
3
9
9
9
9
14
1
1
1
16
22
3
25
7
6
16
2
15
15
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
GUARD – FRONT STACKER
GUARD – GENEVA
GUARD – IDLER CHAIN
GUARD – INDEX UNIT CHAIN LH
GUARD – INSERT STATION
GUARD – INSERT STATION CARD FEED
GUARD – INSERT STATION CENTER (FOOD STAMP)
GUARD – INSERT STATION LH
GUARD – INSERT STATION LH (FOOD STAMP)
GUARD – INSERT STATION RH
GUARD – INSERT STATION RH (FOOD STAMP)
GUARD – JAW OPENER
GUARD – KNIFE LOWER
GUARD – OOPS STATION
GUARD – PERMIT PRINTER
GUARD – PULLEY
GUARD – ROLLER
GUARD – SAFETY
GUARD – SAFETY
GUARD – SAFETY SWITCH
GUARD – SEALER ROLL
GUARD – SEALER ROLLER
GUARD – SHUTTLE (RH)
GUARD – STACKER CHAIN
GUARD – SWITCH ASSY
GUARD – T.O.
GUARD – TABLE
GUARD – TURNOVER
GUIDE – ADJUSTMENT ENVELOPE
GUIDE – CAM LOCK
GUIDE – CARD
GUIDE – ENVELOPE FLAP
PART NO.
0566663
8251137
0027653
0013344
0004398
0014305
0014633
0035138
0014627
0035137
0014628
0009107
0029496
0007569
0573320
0007672
8253598
8253598
8253598
0007673
0541332
0541332
0009952
0593205
0594205
0541303
0566310
0003778
0062924
0532170
8251136
0593933
0554092
0554097
E4961186
0029497
0594709
FIG.
A–44
A–37
A–41
E–7
D–18
E–3
E–3
E–3
E–3
E–3
E–3
A–18
F–24
D–19
E–7
F–12
B–16
F–16
F–25
F–12
A–3
A–4
A–26
E–7
A–49
A–26
A–45
D–6
E–7
E–7
A–37
A–47
B–20
B–20
B–20
F–20
A–37
INDEX
7
4
20
28
9
11
7
10
10
9
9
6
10
3
3
11
2
10
8
7
19
19
5
4
21
7
7
1
26
1
2
2
11
15
6
5
6
DESCRIPTION
GUIDE – ENVELOPE HOPPER
GUIDE – ENVELOPE HOPPER L.H.
GUIDE – ENVELOPE HOPPER L.H. 18”
GUIDE – ENVELOPE HOPPER R.H.
GUIDE – ENVELOPE HOPPER R.H. 18”
GUIDE – ENVELOPE REAR CD
GUIDE – FIXED ENVELOPE
GUIDE – FLAP CLOSER
GUIDE – FLAP HOLDER SIDE
GUIDE – FRONT
GUIDE – FRONT (L.H.)
GUIDE – FRONT ENVELOPE CD
GUIDE – FRONT ENVELOPE STKR
GUIDE – FRONT ENVELOPE TO
GUIDE – HOPPER (R.H.)
GUIDE – POST SUPPORT
GUIDE – PUSHER CHAIN
GUIDE – PUSHER FINGER RETURN
GUIDE – REAR
GUIDE – REAR (L.H.)
GUIDE – ROCKER CAM L.H.
GUIDE – ROCKER CAM R.H.
GUIDE – SAG SUPPORT LH
GUIDE – SAG SUPPORT RH
GUIDE – SIDE CARD FEED L.H.
GUIDE – SIDE CARD FEED R.H.
GUIDE – SIDE EXTENDED L.H.
GUIDE – SIDE EXTENDED R.H.
GUIDE – SIDE LEFT HAND
GUIDE – SIDE RIGHT HAND
GUIDE – SLIDE
GUIDE – SPRING
GUIDE – STACKER (FRONT CENTER)
GUIDE – STACKER (FRONT L.H.)
GUIDE – STACKER FRONT CENTER (DUAL MARKER)
MAILSTAR 775
TP50162
PART NO.
0541153
0541151
0541156
0541081
0541107
0031476
0593934
0593715
0509384
0541311
0541315
0059465
0014661
0008360
0541329
0541043
0009935
0557173
0541313
0541312
0555251
0555250
4280127
4280128
2990263
2990262
0020282
0020284
0017524
0017525
0591320
0550227
0506458
0506457
8253837
8251604
8251605
ISSUE 02/04
FIG.
A–2
A–2
A–2
A–2
A–2
A–49
A–47
A–25
B–13
A–3
A–3
A–1
A–1
A–1
A–3
A–2
A–38
B–10
A–3
A–3
B–10
B–10
F–15
F–15
B–19
B–19
B–19
B–19
B–19
B–19
F–21
A–28
A–38
A–38
A–38
A–38
A–38
INDEX
17
19
19
1
1
20
15
2
6
21
1
26
26
26
8
14
6
23
7
2
2
3
15
18
2
7
2
7
2
7
9
17
13
11
18
19
13
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
GUIDE – STACKER FRONT CENTER (TRIPLE MARKER)
GUIDE – STACKER FRONT L.H. (DUAL MARKER)
GUIDE – STACKER FRONT L.H. (TRIPLE MARKER)
GUIDE – SUCKER LEVEL
GUIDE – TOP PLATE
GUIDE – VERTICAL L.H.
GUIDE – VERTICAL R.H.
GUIDE ASSY – CARD
GUIDE ASSY – FRONT ENVELOPE S/F C/D
GUIDE ASSY – FRONT ENVELOPE S/F STACKER
GUIDE ASSY – FRONT ENVELOPE S/F T/O
GUIDE ASSY – INSERT FRONT
GUIDE ASSY – INSERT REAR STANDARD
GUIDE ASSY – INSERT REAR WIDE
GUIDE ASSY – PUSHER CHAIN
GUIDE ASSY – REAR
GUIDE ASSY – REAR (TALL)
GUIDE ASSY – SIDE
GUIDE ENVELOPE HOPPER (R.H. SPECIAL 6 1/2” ENVELOPE)
GUIDE ENVELOPE HOPPER (R.H.)
GUIDE, INSERT PUSHER PIN ASSY
HANDLE – PLASTIC
HANDLE – TABLE LOCK
HANDLE ASSY – TABLE ADJUSTING
HANGER – BRUSH BRACKET
HANGER – SUCKER BAR (R.H.)
HEAD – CONNECTION ROD
HEADER – SHUTTLE
HEADER – WIDE
HEADER ASSY
HEADER ASSY – SHUTTLE
HINGE
HINGE – ADJUSTABLE TENSION
HINGE – DROP DOOR
PART NO.
8253335
8251606
8253336
0534147
8252957
0029646
0059647
0059148
0014767–003
0014767–002
0014767–001
0020965
0020966
0020967
0020313
0554156
0055430
0059110
2380226
0014890
0020313
0002282
0532112
0053207
0556107
0560230
0560230
0560240
0563752
0021248
0021251
0054160
0054160
0550205
0003959
0003959
0537020
FIG.
A–38
A–38
A–38
A–9
A–38
F–20
F–20
F–19
A–4
A–4
A–4
F–16
F–16
F–16
B–16
B–20
B–20
F–19
A–2
A–2
F–28
E–7
A–14
A–14
B–18
C–2
C–2
C–2
C–7
A–5
A–5
A–4
A–5
A–29
E–14
E–13
E–7
INDEX
13
11
11
12
4
4
1
4
16
16
16
24
6
6
3
2
2
2
21
21
10
23
7
21
24
15
22
17
23
17
14
24
9
20
11
14
13
DESCRIPTION
HINGE – INSERT FLAP OPENER
HINGE – STACKER
HINGE – STACKER
HINGE – TOP COVER
HOLDBACK MECHANISM SHUTTLE FEED
HOLDDOWN
HOLDDOWN ASSY – FROG
HOLDER – ADJUSTABLE KICKER ROLL
HOLDER – ADJUSTABLE SHOE
HOLDER – CHECK PAW
HOLDER – CUP (WASHER TYPE)
HOLDER – ENTERING FINGER L.H.
HOLDER – ENTERING FINGER R.H.
HOLDER – ENVELOPE
HOLDER – FLAP PLATE (BOTTOM)
HOLDER – FLAP PLATE (TOP)
HOLDER – FRONT GUIDE
HOLDER – IDLER SPRING
HOLDER – IRDDD LAMP
HOLDER – JAW OPENER (FRONT)
HOLDER – JAW OPENER (REAR)
HOLDER – KNIFE
HOLDER – LAMP (REAR MTG)
HOLDER – LAMP IRDDD
HOLDER – LIGHT
HOLDER – PHOTOCELL
HOLDER – PIN (REAR)
HOLDER – PIN FRONT
HOLDER – ROLLER
HOLDER – SAFETY CARD
HOLDER – SENSOR
HOLDER – SPRING
HOLDER – SPRING
HOLDER – THROAT KNIFE
MAILSTAR 775
TP50162
PART NO.
8253584
0566232
0566232
0003701
3470598
0543031
8251661
8251661
0541154
0054061
0552011
0543100
0563206
0560316
0004157
0004158
0566611
0548100
0548090
0551042
0546501
0013156
0553622
0553632
2990212
0519050
0040505
8253442
0594768
0542351
0542352
0553143
0027301
0035278
0553145
E428111
0541334
ISSUE 02/04
FIG.
A–26
A–43
A–44
E–3
A–10
F–8
A–16
A–17
A–4
F–8
A–24
A–30
C–11
C–2
B–11
B–11
A–43
B–13
B–13
A–4
A–12
F–4
A–18
A–18
F–24
F–2
F–4
A–39
A–39
A–35
A–35
A–19
D–18
A–40
A–19
F–15
A–4
INDEX
4
19
4
1
3
1
17
5
14
1
5
2
3
13
5
6
14
7
10
17
18
17
16
17
12
21
10
3
21
21
22
9
2
2
10
19
9
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
HOLDER – TOE NAIL
HOLDER ASSY – CHECK PAWL (3 15/16” LENGTH)
HOLDER ASSY – ENVELOPE FLAP
HOLDER ASSY – FLAP
HOLDER ASSY – PHOTOCELL
HOLDER ASSY – SUCKER (CENTER)
HOLDER ASSY – SUCKER L.H.
HOLDER ASSY – SUCKER R.H.
HOLDER PHOTO CELL
HOOK – BELL CRANK SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING
HOOK – SPRING RH JAW OPENER
HOSE – PLASTIC 1/8”
HOSE – PLASTIC 1/8” I.D.
HOSE – PLASTIC SUCKER, 1/4” DIA.
HOSE – VACUUM (PLASTIC)
HOSE – VACUUM 1/4” ID
HOUSING – INDICATOR
HOUSING – METER
HUB – DISK
HUB – ROLLER
HUB ASSY – LEVER
IDLER – CHAIN
IDLER – CHAIN
IDLER – CHAIN
PART NO.
E428109
0056387
0050930
0050930
0059421
0054611
0054613
0054612
0535101
0563940
0540040
0567260
0543210
0543210
0543210
0563220
0553790
0565496
0543210
0540040
0593029
0553790
0597839
0541820
0541820
0541820
0541820
0541820
0597839
0507260
0013823
0507332
0505401
0059145
0546727
0502056
0502056
FIG.
F–15
C–11
B–13
B–10
A–39
A–1
A–1
A–1
A–45
C–9
A–12
A–30
A–31
A–31
A–46
A–9
B–13
B–8
C–4
A–49
A–49
A–33
A–5
D–18
A–1
D–4
A–29
C–2
B–13
F–16
D–15
D–14
A–33
F–22
A–37
F–18
F–22
INDEX
22
2
1
13
18
12
14
10
12
11
27
27
8
9
6
4
23
12
19
12
16
18
12
17
15
11
22
11
25
18
19
9
3
10
14
12
18
DESCRIPTION
INDICATOR – DETECTION
INDICATOR – LIGHT (CLEAR CONVEX)
INDICATOR – LIGHT (WHITE OMNI DIR)
INDICATOR – LIGHT YELLOW OMNI DIRECTIONAL
INSERT – HEADER
INSERT – HEADER BRASS
INSERT – SELF ADHESIVE (B&H)
INSERT GUIDE ASSY – RR
INSERT GUIDE ASSY – RR (WIDE)
JAR
JAW – GRIPPER
JAW – GRIPPER
JAW ASSY – GRIPPER W/BEARING
JAW OPENER ASSY – ENVELOPE CONVEYOR CHAIN
KEY
KEY – BEVEL GEAR
KEY – DRIVE GEAR
KEY – DRIVE SHAFT GEAR
KEY – GUIDE PLATE
KEY – SQUARE
KEY – SQUARE
KEY – SQUARE
KEY – SQUARE
KEY – SQUARE 1/4” X 2” LG. (CAMBOX DRIVE)
KEY – SQUARE 3/16” X 1 – 3/8” LG
KEY – WOODRUF #3
KEY – WOODRUFF #7
KEY – WOODRUFF 607 (#11) 188–.875
KEY – WOODRUFF #7
KEY – WOODRUFF #7
KEY – WOODRUFF, #7
KEY–SQUARE
KEY–SQUARE
KICKER – STACKER
KICKER ASSY – ENVELOPE
KIT – ACCESSORIES
KIT – CONTROLLER UNIVERSAL WITH SOFT START
MAILSTAR 775
TP50162
PART NO.
0507295
0594757
0504407
0504810
0541094
0541094
E8251933
0020966
0020967
0530669
7008697
0536610
7008726
0055302
0534117
0013694
0013694
0534110
4280112
0534115
0534117
0534117
0534115
E825686
0534115
9900026–002
9900026–003
9900026–004
9900026–003
9900026–003
9900026–003
0563208
0534117
0552031
0054619
7003117
7003749
ISSUE 02/04
FIG.
E–3
A–39
F–3
F–5
A–4
A–5
E–12
F–25
F–25
D–1
B–4
B–5
B–4
A–19
C–13
A–34
A–35
A–13
F–15
C–13
C–6
C–7
C–9
C–15
C–15
F–20
A–12
A–35
A–42
A–15
A–13
C–10
C–9
A–46
A–1
F–29
D–10
INDEX
3
4
3
4
22
10
1
6
6
5
10
11
9
1
17
14
3
17
17
14
1
7
8
2
3
12
8
2
3
4
12
7
24
9
4
11
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
KIT – COVER CD
KIT – EXTENDED GUIDES
KIT – FASTENER 1/4 TURN
KIT – GRIPPER ARM DETECTION CABLE
KIT – HOLD BACK OPEN WINDOW
KIT – LEVER AND GRIPPER JAW
KIT – OPEN WINDOW ATTACHMENT
KIT – SOLENOID REBUILD (0017914 & 0597828)
KIT – SPRINGS & ACCESSORIES
KIT – SPRINGS & ACCESSORIES (ELECTRONIC MACHINES)
KIT – SUCTION CUP ASSORTMENT
KIT – TAPE SWITCH REAR STOP
KIT – TOOLS MACHINE INSTALLATION
KIT – UNIVERSAL CONTROLLER CONVERSION
KIT, SQUARE SHAFT
KNIFE – CARD FEED
KNIFE – ENVELOPE OPENER
KNIFE – FEED
KNIFE – THROAT
KNIFE ASSY – ENVELOPE OPENER
KNOB
KNOB
KNOB
KNOB
KNOB – ADJUSTING
KNOB – ADJUSTING
KNOB – ADJUSTING
KNOB – ADJUSTING
KNOB – ADJUSTING 7/8” OD (SMALL)
KNOB – ADJUSTMENT
KNOB – ADJUSTMENT
KNOB – ENVELOPE KICKER
KNOB – LOCK
PART NO.
0074912
0020281
0028412–001
0044095
0017186
7010354–001
0017182–002
0032972
0032972
E700765
0014378
7200340
7003119
0034499
7003512
7003748
0072142
0591840
0547520
2990213
0541335
0054751
0054110
0554133
0554131
0554131
0054110
0557046
0054110
0517011
0561173
0554090
0557046
0554099
0554099
0546195
0518932
FIG.
F–29
B–19
E–12
B–4
F–7
B–4
F–7
D–10
D–12
D–2
F–29
F–29
F–29
B–21
F–29
D–10
A–15
F–20
A–24
F–24
A–4
A–24
A–3
B–14
F–19
F–7
A–2
A–29
A–43
F–3
A–38
B–20
B–6
B–19
B–20
A–1
A–24
INDEX
20
10
11
16
1
1
11
10
3
4
11
1
7
9
11
15
8
15
5
1
18
8
24
23
6
2
9
14
1
16
5
11
DESCRIPTION
KNOB – LOCKING
KNOB – LOCKING
KNOB – LOCKING
KNOB – LOCKING
KNOB – SPEED CONTROL
KNOB – STOP BLOCK ADJUSTING
KNOB – STOP BLOCK ADJUSTMENT
KNOB –ADJUSTING
KNOB ASSEMBLY
KNOB ASSY
KNOB ASSY
KNOB ASSY
KNOB ASSY
KNOB ASSY – ADJUST
KNOB ASSY – ADJUSTABLE
KNOB ASSY – ADJUSTING (LARGE)
KNOB ASSY – ADJUSTING (SMALL)
KNOB ASSY – ADJUSTMENT
KNOB ASSY – TRACK
LABEL – CABLE 2.25(BLANK)
LABEL – FRAME GROUND
LABEL – WARNING
LABEL – WATER CONTROL
LABEL (NOT SHOWN)
LAMP – 28V
LAMP – GE 327 (28V)
LAMP – SUB MINIATURE
LAMP ASSY – COUNT & DETECT
LATCH – LIFT AND TURN
LATCH – PANEL
MAILSTAR 775
TP50162
PART NO.
0533690
0533690
0550343
0004370
0507156
0561173
0561173
0055105
8251100
0013093
0055109
0055109
0055109
0055109
0055109
0055106
7006869
0055108
0055104
0055105
0055105
0055109
0055109
0054012
1000328
0008071
0537053
0008426
0008316–086
0507221
0597157
E650165
0507221
0507221
0050699
8890109
E825819
ISSUE 02/04
FIG.
A–1
A–2
B–8
F–6
D–6
A–16
A–49
A–44
A–3
B–11
B–14
B–2
F–16
F–25
A–16
A–24
A–28
A–46
B–14
A–44
A–2
A–38
A–47
F–13
D–15
D–13
E–12
D–18
A–36
D–6
A–39
F–4
F–16
F–16
A–39
F–9
E–12
INDEX
1
16
1
4
8
20
5
6
11
12
1
16
8
7
19
6
2
13
6
10
11
1
3
15
22
23
9
4
4
2
5
15
15
19
1
14
6
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
LATCH – STROKE STOP
LEAD ASSY – SPRING
LED – 14V
LED – WIDE ANGLE (RED)
LED – WIDE ANGLE RED
LEDGE – ADJUSTABLE, ENV.
LEG – BOTTOM
LEG – TOP L.H.
LEG – TOP L.H. MS
LEG – TOP R.H.
LEG – TOP R.H.
LEG ASSY – LEFT FRONT/RIGHT REAR
LEG ASSY – RIGHT FRONT/LEFT REAR
LEG BOTTOM
LEVER – FLAP CLOSER OPERATING
LEVER – GRIPPER JAW OPERATING
LEVER – GRIPPER JAW OPERATING (THICK MATERIAL)
LEVER – HAND
LEVER – HOLDDOWN
LEVER – JAW OPENING AND CLOSING
LEVER – JAW OPERATING
LEVER – KICKER CAM FOLLOWER
LEVER – LOWER SUCKER CAM
LEVER – MOISTENER BRUSH
LEVER – ROLLER
LEVER – SUCKER BAR OPERATING
LEVER – TOP SUCKER
LEVER ASSY – CAM FLAP SEALER (BANK STATEMENT)
LEVER ASSY – CAM FOLLOW
LEVER ASSY – CAM FOLLOWER
LEVER ASSY – CAM FOLLOWER
LEVER ASSY – JAW OPERATING
LEVER ASSY – KICKER OPERATING
PART NO.
0570070
0053671
E416113
8253895
8253895
0541333
0564015
0564017
0564018
0564016
0564016
0004952–002
0004952–001
0564015
0546658
0545131
0556011
2990169
0543080
0555130
E251019
0555090
0556010
0555362
7008699
0552332
0550052
0565484
0593267
0546540
0550222
0050573
0032008
0054514
0032008
0055516
0054628
FIG.
A–35
B–5
D–14
F–5
F–4
A–3
E–5
E–4
E–5
E–4
E–5
F–9
F–9
E–4
A–22
B–11
C–1
F–22
A–30
B–3
B–3
B–3
F–13
B–3
B–4
A–46
A–31
B–7
A–47
A–11
A–28
A–33
F–21
B–11
F–22
B–3
A–11
INDEX
8
27
2
2
3
4
9
23
2
12
8
16
20
13
22
8
13
9
11
24
24
15
5
11
1
17
18
20
5
10
7
16
3
6
8
15
17
DESCRIPTION
LEVER ASSY – MOISTENER BRUSH
LEVER ASSY – STOP
LEVER ASSY – SUCKER BAR OPERATING
LEVER ASSY JAW OPERATING (ENHANCED/W BUSHING)
LIFTER
LIFTER – PACK
LIGHT – INDICATOR
LINK
LINK – CHAIN CONNECTING
LINK – CHAIN CONNECTING (#35)
LINK – CHAIN CONNECTION #40
LINK – CONNECTING
LINK – CONNECTING
LINK – CONNECTING
LINK – CONNECTING #65
LINK – CONNECTING (#65)
LINK – FINGER OPERATING
LINK – GRIPPER ARM CAM ASSY
LINK – HOLDDOWN OPERATING
LINK – HOLDDOWN SHAFT OPERATING
LINK – INSERT PUSHER CHAIN CONN
LINK – KICKER CONNECTING
LINK – OFFSET WIDE #65
LINK – OPERATING
LINK – OPERATING
LINK – PUSHER CONNECTING
LINK – SHAFT OPERATING
LINK – SINGLE CHAIN #65
LINK – VALVE SLIDE OPERATING
LINK ASSY – CHAIN CONNECTING #35
LINK ASSY – CLOSER ROLLER
LINK ASSY – CONN (#25 CHAIN)
MAILSTAR 775
TP50162
PART NO.
0056548
0056550
0054654
7009103
0541321
4280129
0519047
0563770
0563770
0563770
0563770
0563773
0563012
0542100
0534157
0003076
0542110
0542110
0004159
0008976
0556201
0556201
0558057
0546310
0542100
0540460
0540460
0548220
0556052
0558057
0559650
0542080
0530120
7002595
0050574
7002595
0542111
ISSUE 02/04
FIG.
B–7
B–8
A–11
B–4
A–3
F–15
F–2
A–8
C–3
A–12
A–37
A–42
C–5
A–42
A–6
B–8
B–15
A–42
B–11
B–9
B–18
C–1
A–42
A–1
A–20
C–3
C–4
B–7
F–13
B–15
C–1
A–20
C–4
C–4
A–33
C–3
A–42
INDEX
19
15
6
1
10
16
18
27
5
3
16
28
12
6
7
26
3
7
1
16
10
6
9
22
4
8
7
6
10
1
4
3
26
6
1
19
8
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
LINK ASSY – CONNECTING #25
LINK ASSY – CONNECTING GRIPPER CHAIN
LINK ASSY – ENTERING FINGER L.H.
LINK ASSY – ENTERING FINGER R.H.
LOCK – CAM
LOCK – CHAIN LINK PLATE
LOCK – CHAIN LINK SPRING (#35)
LOCKSCREW – TABLE, LH
LOCKWASHER – INTERNAL #10
LOCKWASHER – SPLIT, 3/8
LOCKWASHER – SPLIT, 5/16
LOCKWASHER – #10
LOCKWASHER – #8
LOCKWASHER – SPLIT #8
LOCKWASHER – SPLIT, #10
LOCKWASHER – SPLIT, 5/16”
LOUVER – FILTER (NORGREN)
MANIFOLD – 1/4” TO 1/8”
MANIFOLD – 6 PORT ROTARY
MANIFOLD, 6 PORT ROTARY ASSY
MARKER – ELECTRICAL
MARKER – ELECTRICAL(HOUR METER)
PART NO.
7002594
7002594
7002595
7002595
7002595
7002595
0542111
0013095
0013094
E4961187
0563772
0563772
0020606
9900015–003
9900015–006
9900015–005
9900015–003
9900015–002
9900015–004
9900015–006
9900015–002
9900015–003
9900015–005
7006505
0031488
0031488
0031488
0013949
0014257
0014259
0598442
0598442
0509809
8252588
E8251194
8251193
E8251572
FIG.
F–18
D–14
A–12
A–37
C–12
C–13
A–20
B–11
B–11
B–20
C–3
A–12
A–36
A–4
B–1
B–1
A–14
A–29
A–6
A–41
B–18
A–27
A–47
D–3
D–16
D–19
E–13
A–14
A–31
A–31
A–26
B–20
D–13
D–10
D–13
D–9
D–15
INDEX
14
21
2
15
7
8
5
1
1
7
7
5
2
4
16
19
5
24
13
22
15
10
20
5
13
7
6
3
5
1
1
24
6
6
9
15
18
DESCRIPTION
MARKER ASSY – ENVELOPE (60HZ)
METER – HOUR(12 – 24VDC)
MOTOR – D.C. DRIVE
MOTOR – DRIVE, D.C. 180VDC 1.5HP
MOTOR – DRIVE, D.C. 180VDC 1HP (RATCHET DRIVE)
MOTOR – DRIVE, D.C. 2HP (CAMBOX DRIVE)
MOUNT – ADJUSTING LAMP
MOUNT – ANTI BACKUP
MOUNT – CONTACT
MOUNT – ROLL
MOUNT – ROLLER
MOUNT – SADDLE
MUFFLER – EXHAUST
NAME PLATE – ”BELL & HOWELL”
NAME PLATE – ”MAILSTAR 775”
NAME PLATE – ”BELL & HOWELL”
NAME PLATE – ”MAILSTAR 775”
NAME PLATE–LOGO BELL+HOWELL
NAME PLATE–PRODUCT
NIPPLE – PIPE
NIPPLE – PIPE (1/4” NPT CLOSE)
NIPPLE – PIPE 3/8” X 1 1/2”
NIPPLE – REDUCER 1/4” TO 1/8”
NOZZLE ASSY – BLOWER
NUT – ADJUSTMENT SCREW
NUT – BARREL PLUNGER
NUT – CAM FOLLOWER
NUT – CASTER
NUT – HEX
NUT – HEX #10 – 32
NUT – HEX #10 – 32
NUT – HEX #10 – 32
NUT – HEX #4–40
MAILSTAR 775
TP50162
PART NO.
0050849
E8251475
0001296
0598628
0001296
0598443
0598428
6450703
0040507
0563213
0536643
0506933
0517005
0504329
0598464
0537102
0021285
0537102
0021285
0537102
0013546
0597194
0597195
0597202
0014264
4280113
0532030
0563035
0553144
0516146
0560017
0560017
9900016–008
9900016–008
9900016–008
9900016–008
9900016–003
ISSUE 02/04
FIG.
F–1
D–15
A–48
F–11
F–11
C–15
C–15
C–15
F–4
C–11
B–5
F–1
F–3
A–41
D–1
E–11
E–11
E–7
E–7
E–9
E–9
D–1
D–4
D–4
D–4
F–15
A–14
C–8
A–19
F–9
C–2
F–15
A–7
A–21
A–22
C–14
D–6
INDEX
1
20
20
18
18
1
1
1
18
10
6
22
14
4
11
16
17
11
22
18
17
8
4
6
1
23
17
1
12
18
3
9
5
22
21
5
17
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
NUT – HEX #8 – 32
NUT – HEX 1/4 – 28
NUT – HEX 1/4–20
NUT – HEX 3/8” – 24
NUT – HEX 7/16–20
NUT – HEX 7/16–20 LH THREAD
NUT – HEX L.H. THD 7/16–20
NUT – HEX #10–32
NUT – HEX #8 – 32
NUT – HEX ,1/2 – 13
NUT – HEX 1/2–13
NUT – HEX 1/2–13
NUT – HEX 1/2–13
NUT – HEX 1/4’’ –28
NUT – HEX 1/4” – 28
NUT – HEX 1/4” – 28
NUT – HEX 1/4–28
NUT – HEX 1/4–28 R.H. THREAD
NUT – HEX 3/8’’ – 32
NUT – HEX 3/8’’ – 32
NUT – HEX 3/8” – 24
NUT – HEX 3/8–24
NUT – HEX 5/16” – 18
NUT – HEX 5/16” – 24
NUT – HEX 5/16”–24 L.H.
NUT – HEX 5/16”–24 R.H.
NUT – HEX 7/16–20
NUT – HEX JAM, 1/4 – 28
NUT – HEX L.H. 7/16 – 20
NUT – HEX, 7/16 – 20
NUT – HEX, #10 – 32
NUT – HEX, #10 – 32
NUT – HEX, 1/2 – 13
NUT – HEX, 1/2” – 13
NUT – HEX, 1/4 – 28, L.H. THREAD
NUT – HEX, 1/4”– 28
PART NO.
9900016–006
9900016–010
9900016–009
9900016–014
9900016–016
9900016–050
9900016–050
9900016–008
9900016–006
9900016–017
9900016–017
9900016–017
9900016–017
9900016–010
9900016–010
9900016–010
9900016–010
9900016–010
0507173
0507173
9900016–014
9900016–014
9900016–011
9900016–012
9900016–048
9900016–012
9900016–016
9900016–036
9900016–050
9900016–016
9900016–050
9900016–008
9900016–008
9900016–0017
9900016–017
9900016–047
9900016–010
FIG.
A–36
A–28
F–9
C–13
C–12
C–12
C–7
F–1
A–29
C–6
A–14
F–13
F–9
F–1
A–17
C–13
F–17
F–14
D–6
D–6
A–41
B–7
F–28
C–14
B–9
B–9
C–7
A–6
C–10
C–5
C–5
A–27
A–31
C–11
E–5
F–14
E–8
INDEX
11
11
5
23
12
10
26
15
25
12
20
2
8
18
6
16
11
15
10
9
21
8
13
7
23
25
24
12
2
6
4
6
10
24
13
17
22
DESCRIPTION
NUT – HEX, 1/4”–28
NUT – HEX, 1/4–28
NUT – HEX, 3/8 – 24
NUT – HEX, 5/16 – 24
NUT – HEX, 5/16 – 24
NUT – HEX, 7/16 – 20
NUT – HEX, JAM 3/8 – 24
NUT – HOOD
NUT – IDLER LOCK
NUT – JAM 10–32
NUT – JAM 3/8”–24
NUT – JAM 3/8–24
NUT – JAM HEX, 3/8 – 24
NUT – LOCK
NUT – LOCK
NUT – LOCK
NUT – LOCK
NUT – PLATE #10 – 32
NUT – PLATE DUAL #2 – 56
NUT – PLATE TRIPLE HOLE
NUT – PUSHER PIN
NUT – PUSHER PIN
NUT – SPEED #6–32
NUT – TABLE DRIVE ROD
NUT – WELL
NUT – WELL 1/4” – 20
NUT – WELL 3/8” – 16
NUT – WING 1/4–20
NUT – WING 8–32
NUT – WING, #10 – 32
NUT – WIRE (ORANGE) #14 – #18
NUT HEX #10 – 32
NUT PLATE
NUT PLATE – TRIPLE
NUT–HEX, 1/4”–28
NUT–WELL
MAILSTAR 775
TP50162
PART NO.
9900016–010
9900016–010
9900016–014
9900016–012
9900016–012
9900016–016
9900016–041
9900016–048
E825967
0594778
9900016–056
9900016–041
9900016–041
9900016–041
0525373
0519046
0040508
0040506
8250967
0563098
0540547
0595280
0595280
0597757
0013438
0598625
0598625
0598624
9900016–604
9900016–602
9900016–603
0538195
9900016–008
8251760
8251764
9900016–010
0598624
ISSUE 02/04
FIG.
E–10
A–32
C–11
C–11
C–3
C–10
C–11
C–3
E–14
A–37
C–8
B–3
F–24
D–16
F–1
F–2
F–4
F–4
E–13
C–6
F–7
F–18
F–19
A–37
A–36
E–5
E–4
E–4
F–9
F–17
A–49
A–36
A–28
F–12
F–12
E–9
C–16
INDEX
3
9
21
9
25
4
5
10
7
11
4
9
7
20
4
13
11
16
1
11
6
27
17
21
21
16
16
17
3
10
6
14
15
10
9
13
2
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
OIL – MOBILUBE 46 SAE90
OIL PLATE ASSY
OPEN BLADE ASSY
OPEN WINDOW ASSY
OPENER ASSY – JAW R.H.
O–RING – FILTER (NORGREN)
OUTLET – DUPLEX
OUTLET – DUPLEX – 120VAC
OVERLAY – CONTROL PANEL 4 STATION LH
OVERLAY – CONTROL PANEL 4 STATION RH & CTR
OVERLAY – CONTROL PANEL 6 STATION LH
OVERLAY – CONTROL PANEL 6 STATION RH & CTR
PAD – CONNECTING
PAD – GRIPPER JAW
PAD – GUIDE ADJUSTING
PAD – GUIDE ADJUSTMENT
PAD – LEVELING
PAD – LEVELING
PAD – LEVELING
PAD – LEVELING
PAD – MANIFOLD SHUTTLE PLATE
PAD – SWITCH ACTIVATING SCREW
PAD – VIBRATION ISOLATING
PAD ASSY – LEVELING
PAN ASSY – DRIP
PAN ASSY – DRIP
PANEL – BREAKER
PANEL – DOCUMENT DETECT (FIELD MOUNTING)
PANEL – END
PANEL – END (HAND FEED)
PANEL – END CD
PANEL – END RH
PANEL – END STACKER
PANEL – FLUSH MOUNT
PANEL – HANDFEED ON/OFF
PANEL – SWITCH MOUNTING
PANEL – SWITCH MOUNTING (L.H. STD)
PART NO.
0002652–002
0007624–003
8250959
0054059
0055362
7010485
0597931
0597931
0021884
0021886
0021885
0021887
0558382
e700708
0566188
0566184
0594303
0520381
0520381
0520381
0021368
0569054
0009782
0059340
0056421
0056421
0032977
0003867
0004425–001
0065376
0007848
0004425–001
0004425–002
0014532
0034522
8251102
0509800
FIG.
C–13
F–27
A–16
F–7
A–18
D–3
F–12
D–7
D–18
D–19
D–18
D–19
B–16
F–15
A–44
A–1
A–37
C–6
E–4
E–5
A–5
A–27
E–5
F–9
B–10
B–7
D–7
F–6
E–11
E–9
E–9
E–9
E–9
F–6
F–25
A–36
D–6
INDEX
10
5
4
1
15
2
15
19
8
2
8
2
4
13
8
2
7
15
14
12
16
12
11
11
16
16
11
3
9
1
1
12
1
3
14
3
21
DESCRIPTION
PANEL – SWITCH MOUNTING (MOTORIZED TABLE)
PANEL – SWITCH MOUNTING (R.H.)
PANEL – TAKE AWAY END
PANEL ASSY – CABINET 21” (CUT FOR SWITCH)
PANEL ASSY – CABINET 10.5”
PANEL ASSY – CABINET 12.5
PANEL– REAR (DEL TABLE)
PAWL – RATCHET
PAWL – RATCHET CHECK
PEDAL – FOOT
PIECE – TRANSITION
PIN
PIN
PIN
PIN
PIN
PIN
PIN – ARM GUIDE (LOWER)
PIN – ARM GUIDE (UPPER)
PIN – CAM FOLLOWER
PIN – CAM FOLLOWER (DETECTOR AND SEPARATOR CAM)
PIN – CAM FOLLOWER (ECCENTRIC)
PIN – CAM ROLLER
PIN – CONNECTING
PIN – CONNECTING LINK
PIN – CONNECTING ROD
PIN – CONNECTION ROD
PIN – CONNECTION ROD BEARING
MAILSTAR 775
TP50162
PART NO.
8251102
0509840
0004415
0007855–007
0007855–016
0007855–006
0007855–009
0007855–004
0007855–005
0027250
0007855 –003
0007855–008
0027251
0594780
0563340
0563160
0007755
0551041
0523960
0584340
0530270
0591700
0555030
0591270
0566516
0566517
0540264
0540264
0553147
0553820
0553820
0546560
0534171
0552210
0534159
0567751
0563021
ISSUE 02/04
FIG.
A–26
D–6
E–9
E–12
E–12
E–12
E–12
E–12
E–12
E–12
E–12
E–12
E–12
E–7
C–9
C–11
B–13
A–4
B–11
B–8
F–13
F–19
F–22
F–24
A–43
A–43
F–13
C–1
A–19
A–18
A–22
A–11
A–10
C–1
A–6
C–7
C–5
INDEX
11
21
1
11
11
11
11
11
11
11
11
11
11
27
14
4
19
18
4
18
6
8
2
9
11
15
3
10
3
4
13
15
14
16
6
10
1
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
PIN – CONTACT
PIN – COTTER, 1/16 X 5/8”
PIN – CRANK
PIN – CRANK
PIN – DOWEL
PIN – ELEVATOR ROLLER
PIN – ENV CAM LEVER
PIN – FLAP CLOSER BEARING
PIN – FLAP CLOSER BRG 3/16’’ OD X 13/16’’ LG
PIN – FLAP CLOSER HINGE 3/16’’ DIAX1–7/16’’ LG
PIN – FOLLOWER ARM SPRING
PIN – GROOVED
PIN – GUIDE LATCH
PIN – HANGER HINGE
PIN – IDLER
PIN – JAM DETECT KNUCKLE
PIN – JAW OPENER CAM FOLLOWER
PIN – KICKER HINGE
PIN – LEVER SPRING
PIN – LINK
PIN – LINK
PIN – LINK
PIN – LINK
PIN – LINK
PIN – LINK 3/16’’ OD X 5/8’’ LG
PIN – LINK 3/16” OD X 5/8” LG.
PIN – LOCK
PIN – LOCK
PIN – OPEN
PIN – OPERATING LEVER SPRING
PIN – OPERATING LEVER SPRING 3/8” LG
PIN – OPERATOR LEVER SPRING
PIN – PIVOT
PART NO.
E8251362
9900036–004
0521930
0591270
0536613
0566050
0546570
0543071
0543071
0593840
0534230
0534230
0546683
0597883
0567660
0567660
0567660
0560220
0502251
0562060
0555390
0552070
0546231
0530270
0567660
0530270
0567660
0530270
0567660
0567660
0534172
0563211
0542380
0543090
0543090
0548120
0552210
FIG.
D–17
A–10
F–18
F–22
B–5
A–45
A–11
A–30
F–1
F–1
A–12
A–23
A–21
B–5
C–1
A–44
A–45
C–2
F–18
B–12
B–3
A–46
A–11
A–11
A–24
B–18
B–7
B–9
A–4
B–2
A–10
C–11
A–35
A–23
A–33
A–31
A–19
INDEX
9
6
24
7
12
4
14
9
1
20
17
3
20
9
2
15
1
16
11
11
8
10
9
7
15
11
7
21
7
17
4
13
19
5
21
24
7
DESCRIPTION
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT
PIN – PIVOT 1/4” X 1 3/8” (BRACKET YOKE)
PIN – PIVOT 1/4” X 1” LG.
PIN – PIVOT BRACKET YOKE
PIN – PIVOT, CAM ARM
PIN – PUSHER
PIN – PUSHER
PIN – REDUCER GEAR CRANK
PIN – REMOVABLE CONTACT #20 WIRE
PIN – ROCKER ARM
PIN – ROLL
PIN – ROLL 1/16 X 5/8”
PIN – ROLL 3/16 x 7/8”
PIN – ROLL 1/16 X 3/8”
PIN – ROLL 1/8 x 1.00
PIN – ROLLER
PIN – ROLLER
PIN – ROLLER
PIN – ROLLER
PIN – ROLLER MOUNTING
PIN – ROTOR DRIVE
PIN – SET UP
PIN – SLIDE GUIDE
PIN – SLIDE LINKAGE
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
MAILSTAR 775
TP50162
PART NO.
0543071
0519128
0535080
0519128
0565478
0543071
0565495
0543071
0546560
0563023
0546470
0546470
0546470
0534160
0595270
0595270
0563560
0504208
0599156
9900029–005
9900029–004
9900029–026
9900029–004
9900029–023
0557125
0565474
0519030
0591162
0517007
0534179
0504937
0566593
0595100
0548120
0570050
8253440
0518065
ISSUE 02/04
FIG.
A–28
A–43
A–46
B–11
B–7
B–7
B–8
C–11
F–23
C–5
C–14
C–4
A–12
A–6
F–18
F–19
C–10
D–14
B–10
B–8
F–7
C–8
A–13
B–16
B–6
B–8
F–2
F–24
F–3
A–8
D–5
A–43
F–18
A–12
A–12
A–17
A–19
INDEX
21
13
18
13
19
5
23
19
2
8
16
15
12
15
29
16
13
25
12
20
8
18
18
13
10
6
19
4
15
14
16
16
20
20
22
15
14
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING
PIN – SPRING (VEE BLOCK DETECTION)
PIN – SPRING 1/2” LG
PIN – SPRING 5/8’’ LG
PIN – SPRING HOLDER
PIN – STOP
PIN – STOP SPRING
PIN – STROKE STOP BASE
PIN – STROKE STOP BASE (DOUBLE)
PIN – TAPER, 2”
PIN – THREADED TAPER 2”
PART NO.
0548120
0543090
0563220
0563220
0557096
0563220
0559670
0563220
0563220
0563220
0543090
0548120
0570050
0563220
0563220
0512460
0570050
0563220
0563220
0567260
0563850
0563220
0519040
0519039
0563220
0559670
0563220
0518065
0545060
0567660
0548120
0570100
0570101
0597875
0597875
0530270
0530270
FIG.
A–21
A–30
A–43
A–46
B–10
B–10
B–11
B–11
B–11
B–13
B–13
B–13
B–3
B–6
B–8
C–1
C–11
C–11
C–14
C–14
C–14
C–9
F–2
F–2
A–45
A–33
A–33
F–1
B–11
B–12
A–43
A–32
A–32
A–8
A–8
C–1
C–4
INDEX
15
4
3
2
19
17
16
2
9
18
5
9
18
16
10
24
11
14
2
20
8
13
10
8
6
10
19
16
3
20
1
12
12
31
10
7
25
DESCRIPTION
PIN
PIN NEEDLE BEARING
PINION – CROSS SHAFT 20T/10P
PIPE – LAMP
PIPE – SENSOR MOUNTING
PIVOT – SUCKER LINK
PLATE
PLATE – ASCOM INTERFACE
PLATE – BASE
PLATE – BASE
PLATE – BASE LIMIT SWITCH
PLATE – BEARING SUPPORT
PLATE – BED
PLATE – BED
PLATE – BED
PLATE – BED PLATE TIE
PLATE – BELT – SKID
PLATE – BLANK
PLATE – CARD FEED
PLATE – CARD FEED
PLATE – CHAIN LINK
PLATE – CHAIN LINK (#35)
PLATE – CONNECTING
PLATE – CONNECTOR (TAKEAWAY)
PLATE – CONTACT HOLDER
PLATE – COVER
PLATE – COVER, TBL CD (RR)
PLATE – DETECTOR MOUNTING
PLATE – DUPLEX RECEPTACLE
PLATE – ENCLOSURE RH CARD FEED
MAILSTAR 775
TP50162
PART NO.
0519128
0557122
0563143
0563517
0563143
0506427
0035279
0530217
0563771
0597783
0061809
0007667
0517004
0509829
0599701
0004765
0004765
0004765
0593048
0593046
0013570
0522950
0522950
0029495
0029495
0563771
0563774
0563771
0563771
E825944
8250944
0519045
1610199
0043081
0004769
0538795
0014703
ISSUE 02/04
FIG.
A–3
A–24
A–34
C–9
C–7
A–39
A–40
A–9
A–8
B–21
F–12
F–11
F–3
D–5
B–1
A–14
A–34
A–35
A–48
A–49
F–9
E–4
E–5
F–21
F–24
A–37
A–42
C–3
A–12
F–9
A–41
F–2
D–13
E–7
F–26
F–12
E–3
INDEX
9
4
2
7
8
2
3
13
28
6
8
11
11
27
17
10
21
4
22
1
15
24
10
8
13
17
29
6
4
2
7
12
4
2
23
16
13
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
PLATE – ENCLOSURE R.H. END
PLATE – END R.H.
PLATE – END RH HANDFEED
PLATE – END, RH
PLATE – ENVELOPE FLOOR
PLATE – ENVELOPE FLOOR (MOTORIZED TABLE)
PLATE – FILLER
PLATE – FILLER
PLATE – FILLER TURNOVER
PLATE – FLAP HOLDER
PLATE – FLAP HOLDER STOP
PLATE – FLOOR
PLATE – FRONT
PLATE – FRONT
PLATE – FRONT ADJUSTING
PLATE – FRONT STACKER (MAX 4 – 1/8” WIDE ENV)
PLATE – FRONT STACKER (MAX 5” WIDE ENV)
PLATE – FRONT STACKER (MAX 6 – 1/4” WIDE ENV)
PLATE – FRONT STACKER (STD 3 – 1/4” WIDE TAB CARD ENV)
PLATE – FRONT TOP
PLATE – FRONT TOP (DUAL MARKER W/TELESCOPING INTERFACE)
PLATE – FRONT TOP (DUAL MARKER)
PLATE – FRONT TOP (NO OR 1 MARKER W/TELESCOPING INTERFACE)
PLATE – FRONT TOP (NO OR 1 MARKER)
PLATE – FRONT TOP (TRIPLE MARKER W/TELESCOPING INTERFACE)
PLATE – FRONT TOP (TRIPLE MARKER)
PLATE – HINGE (UPPER)
PLATE – HINGE MOUNTING CARD FEED
PLATE – HOLDDOWN
PART NO.
0009328
0596514
0020981
0596514
0541114
0031164
0008147
0008147
0008344
0509383
0548040
0594728
4280107
0029520
0595350
0014886
0068669
0566030
0566023
0566027
0566021
0014884
8251664
8251603
8251256
8251115
8253341
8253334
0599170
0599175
0599099
0564393
0527213
0564396
0550250
0014307
0003791
FIG.
E–3
B–17
F–28
B–16
A–1
A–1
A–37
E–6
A–37
B–13
B–13
A–41
F–15
F–21
F–19
F–16
F–25
A–44
A–44
A–44
A–44
F–16
A–38
A–38
A–38
A–38
A–38
A–38
B–17
B–17
B–17
B–17
B–17
B–17
A–29
E–3
F–6
INDEX
5
4
12
19
3
3
24
7
25
8
4
19
14
7
5
23
15
2
2
2
2
27
5
5
5
5
5
5
2
2
2
2
2
2
5
15
8
DESCRIPTION
PLATE – INSERT AREA FILLER
PLATE – INSERT BOX FEED ADJUSTING (STRAIGHT)
PLATE – INSERT BOX FRONT
PLATE – INSERT BOX FRONT EXTENDED (18”)
PLATE – INSERT BOX WEDGE
PLATE – INSERT BOX WEDGE W/NOTCH
PLATE – INSERT PUSHER BASE
PLATE – LIFTER MOUNTING
PLATE – LOWER ADJUSTABLE
PLATE – LOWER SCISSORS
PLATE – MANIFOLD MOUNTING N.S. (4” MANIFOLD CARD FEED)
PLATE – MOUNTING
PLATE – MOUNTING
PLATE – MOUNTING CIRCUIT BREAKER
PLATE – REAR
PLATE – REAR INSERT
PLATE – REAR TOP
PLATE – REAR TOP
PLATE – REAR TOP (STANDARD)
PLATE – REAR TOP (W/TELESCOPING INTERFACE)
PLATE – SCAB
PLATE – SCAB
PLATE – SCAB
PLATE – SENSOR
PLATE – SENSOR ADAPTING
PLATE – SHUTTLE
PLATE – SHUTTLE STANDARD
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0014671
0554187
0004634
0004635
0554197
0554095
0595150
0004148
0004150
0541328
0547010
0014673
0530630
0004710
0004062
0506931
0540543
8251468
0066319
0066319
0021122
0530631
0566010
0594689
0014887
0068668
0014885
0068678
0014582
0014581
0062993
6060110
6060110
0507325
0009800
0021247
0541084
FIG.
E–6
B–20
B–20
B–20
B–20
B–20
F–18
B–17
B–17
A–3
A–1
E–6
D–2
C–16
E–4
F–1
F–7
A–36
F–25
F–28
E–4
E–5
A–44
A–37
F–16
F–25
F–16
F–26
A–38
A–38
A–39
A–39
F–12
D–14
D–14
A–5
A–5
INDEX
6
19
1
1
20
21
1
5
5
12
18
1
12
1
22
8
11
8
22
7
18
17
1
19
7
5
5
13
7
7
22
23
3
23
13
15
4
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
PLATE – SHUTTLE WIDE
PLATE – SILENCER
PLATE – SPACER MOUNTING
PLATE – SPEED REDUCER INDEX DRIVE MOUNTING
PLATE – SPLICE MAIN POWER SWITCH
PLATE – SPRING ANCHOR
PLATE – SPRING BACK–UP
PLATE – STACKER TABLE END
PLATE – SUPPORT
PLATE – SWITCH
PLATE – SWITCH
PLATE – SWITCH MOUNTING
PLATE – SWITCH TRIP
PLATE – SWIVEL BRACKET MOUNTING
PLATE – TABLE END (BANK STATEMENT)
PLATE – TABLE END (STANDARD)
PLATE – TABLE TOP (A–312 CD)
PLATE – TABLE TOP (CD)
PLATE – TAKEAWAY – FILLER
PLATE – TIE
PLATE – TIE
PLATE – TIE
PLATE – TILT (LOWER)
PLATE – TOP
PLATE – TOP
PART NO.
0021250
0029498
0029498
0557223
0500590
0007456
0017912
2990143
0536658
2990136
2990138
0013337
0068676
0014888
0075102
0563223
0563030
0540256
0013240
0013235
0008046
0008956
0008046
0008957
0008045
0008956
8252140
0008047
0072088
0599032
0599032
0516441
0597783
0597783
0550246
0547020
6060129
FIG.
A–5
F–20
F–21
B–9
E–4
C–14
E–8
F–23
B–5
F–23
F–23
E–7
F–25
F–16
F–26
C–11
C–8
F–14
B–7
B–7
A–25
A–25
A–37
A–49
A–37
A–49
A–24
A–25
A–39
E–4
E–5
F–9
D–13
D–16
A–29
A–23
F–12
INDEX
13
2
5
2
3
24
25
4
19
6
8
22
16
22
4
8
7
5
13
13
7
7
23
4
23
4
7
7
24
9
1
12
25
18
17
14
4
DESCRIPTION
PLATE – TOP COVER
PLATE – TOP COVER CARD FEED 5 5/16” WIDE
PLATE – TOP COVER CARD FEED 7” WIDE
PLATE – TOP FRONT (R.H.)
PLATE – TOP L.H. OPEN WINDOW
PLATE – TOP LH
PLATE – TOP LH (CD, TO)
PLATE – TOP LH (PERMIT PRINTER ONLY)
PLATE – TOP LH SO 12/92
PLATE – TOP REAR
PLATE – TOP TABLE
PLATE – TOP, REAR (SF, TO & CD)
PLATE – TOP, REAR LH (CD)
PLATE – TURNOVER FILLER
PLATE – UPPER SCISSORS
PLATE ASSY – DETECTOR MOUNTING (FRT)
PLATE ASSY – DETECTOR MOUNTING (REAR)
PLATE ASSY – INSERT
PLATE ASSY – INSERT (UNDERSIZED INSERTS)
PLATE ASSY – SHUTTLE STANDARD
PLATE ASSY – SHUTTLE URETHANE HEADER
PLATE ASSY – SHUTTLE WIDE HEADER
PLATE ASSY – TABLE TOP, W/KNIFE OPENER
PLATE ASSY – TABLE TOP, W/VACUUM FLAP OPENER
PLATE OPTICAL LIMIT SWITCH MOUNTING
PLATE –TIE
PLUG – 3 WIRE
PLUG – PIPE (1/4 – NPT)
PLUG – PIPE END COVER(LH)
MAILSTAR 775
TP50162
PART NO.
0014634
0014303
0014313
0014583
0571103
0031477
0571100
0571101
0571116
0571118
0541300
0571118
0031477
0008344
0014674
0051906
0051907
0017986
7007180
0059382
0056447
0059832
0056443
0052733
0056444
0023081
0021249
0021252
0057106
0054674
0004495
0001291
0597580
E8251159
8251159
0597179
0564281
ISSUE 02/04
FIG.
E–3
E–3
E–3
A–38
F–7
A–49
A–25
A–25
A–49
A–4
A–3
A–25
A–25
E–6
E–6
F–2
F–2
B–2
B–2
B–17
B–17
B–17
B–17
B–17
B–17
A–5
A–5
A–5
A–1
A–1
E–4
F–9
F–12
D–12
D–9
D–2
E–7
INDEX
2
14
14
9
2
2
3
3
2
1
17
3
3
8
4
5
5
14
14
1
1
1
1
1
1
1
14
12
19
19
10
13
14
8
5
13
9
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
PLUG – RELIEF
PLUG – SCREW
PLUG – SNAP HOLE
PLUG – SNAP HOLE 1/2” (WHITE)
PLUG ASSY – JUMPER
PLUNGER – CLUTCH
PLUNGER – RELEASE ARM STOP
PLUNGER – SUCKER BAR
POST
POST – STACKER GUIDE (R.H.) (18”)
POST – BEARING
POST – BEARING
POST – CAM SHAFT
POST – DETECTOR
POST – ENVELOPE GUIDE
POST – ENVELOPE GUIDE 18”
POST – FLAP BREAKER
POST – FLAP CLOSER SPRING
POST – FLAP CLOSER SPRING (BANK STATEMENT)
POST – GUARD
POST – GUIDE
POST – GUIDE
POST – GUIDE
POST – GUIDE
POST – GUIDE
POST – IDLER SPRING
POST – INSULATOR (FRT MTG)
POST – INSULATOR (REAR MTG)
POST – KICK GUIDE (R.H.)
POST – KICKER SLIDE GUIDE (L.H.)
POST – NOZZLE (LONG)
POST – NOZZLE (SHORT)
POST – SHORT GUIDE
POST – SPRING
POST – STACKER GUIDE (L.H.) FRONT & REAR
PART NO.
4280133
0014258
1610202
1700141
E8251397
0563032
0570130
0546040
0543220
0505655
0546530
0534152
0013252
0517003
0541060
0505656
0009925
0594697
3350757
0013948
0592380
0592750
0591480
0592380
0592750
0563860
0546490
0546490
0519044
0519051
0552082
0552092
4280117
4280118
0541310
0512610
0566130
FIG.
F–15
A–31
F–6
D–13
D–17
C–8
A–32
A–11
F–7
A–43
A–11
A–8
A–11
F–3
A–2
A–2
A–23
A–31
A–33
E–7
F–16
F–16
F–19
F–25
F–25
C–14
A–12
A–30
F–2
F–2
A–46
A–46
F–15
F–15
A–3
C–13
A–43
INDEX
29
6
1
3
10
12
1
1
17
17
12
6
22
10
5
5
7
11
11
12
1
2
6
3
4
12
19
25
15
15
14
22
25
25
18
25
20
DESCRIPTION
POST – STACKER GUIDE (L.H.) FRONT & REAR (18”)
POST – STACKER GUIDE (R.H.)
POST – TABLE
POST – TABLE
POST ASSY – BACK CAM SHAFT BEARING
POST ASSY – CAM SHAFT
POST ASSY – FLAP BREAKER & HOLDER
POST ASSY – FLAP BREAKER HOLDER
POST ASSY – FLAP OPENER
POST ASSY – FRONT CAM SHAFT BEARING
POST ASSY – REAR CAM SHAFT BEARING
POST ASSY – STACKER GUIDE
POST ASSY – STACKER GUIDE (18”)
POST ASSY – STACKER GUIDE (6 – 1/2 X 10” ENV MODIF)
POT – 100 OHM, 1/2 WATT
POT 50K OHM (ADJUST)
PULLEY – BLADE SHAFT
PULLEY – CABLE
PULLEY – TIMING 30xl037
PULLEY – TIMING 20H100 5/8”
PULLEY – TIMING 30XLB037 3/8”
PULLEY ASSY – BLADE
PULLEY ASSY – CABLE
PULLEY ASSY – IDLER
PULLEY ASSY IDLER
PULLEY CABLE ASSY
PULLEY TIMING 16xLB037
PUMP & MOTOR VAC, 3/4HP, 1PH, 115/230V, 50/60HZ
PUMP & MOTOR VAC, 3/4HP, 50/60 HZ
PUMP ASSY – VACUUM 50/60 HZ
PUSHER – TRANSFER
MAILSTAR 775
TP50162
PART NO.
0505656
0566591
0506101
0506101
0055330
0013253
0009927
0009926
0054689
0054609
0013253
0056657
0050550
2380225
8251573
0009054–001
8250919
0546668
8253291
0594418
0594674
0503106
0593057
8253556
0054667
0059317
0054684
0054666
0527022
0017540–005
0017540–001
0031777
0541091
0599082
0599038
0564387
0564394
ISSUE 02/04
FIG.
A–43
A–43
A–41
A–41
C–1
A–12
A–23
A–23
A–21
A–12
A–11
A–43
A–43
A–43
D–16
F–6
A–16
A–17
F–11
A–48
A–48
A–48
A–48
A–16
A–17
A–48
A–17
A–17
F–11
D–1
D–1
D–1
A–5
E–4
E–5
E–4
E–5
INDEX
20
17
10
6
17
29
1
6
7
9
21
24
24
25
22
5
11
2
23
25
6
28
8
9
21
12
20
1
21
1
1
1
2
25
21
25
22
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
RATCHET
RATCHET ASSY–MAIN DRIVE
RATCHET–MAIN DRIVE
RECEPTACLE – DUPLEX
RECTIFIER – BRIDGE
RECTIFIER – BRIDGE – 8A (MDA2504)
REDUCER – SPEED (20:1)
RELAY – 2PDT
RELAY – POWER (24 VDC)
RELAY – PoWeR 20A/24V
RELAY – POWER 24VDC
RELAY – POWER 2PST 24V
RELAY – SOLID STATE
RELAY – SOLID STATE 240VAC 25A (SSRT–240D25)
RESERVOIR – VACUUM 6 STATION CARD FEED
RESERVOIR ASSY – WATER
RESISTOR
RESISTOR – 10K – 1/4W – 5%
RESISTOR – 10K – 1/4W – 5%
RESISTOR – 5K 2.25W
RESISTOR – 8 OHM 25V
RETAINER
RETAINER – BEARING ENDFOLD
RING – TOLERANCE
RING – ”E”
PART NO.
0554326
0554336
0004055
0004059
0004134
0004139
0563204
0056384
0563510
0597931
0509821
0509821
0563094
7250163
0507605
0507605
0507147
0507147
0507280
0017955
0507280
0509820
0032973
0044056
0007952
0007953
0009847
0056538
0504710
0504725
0504725
0507153
E8252719
0534142
0013567
0598487
0597322
FIG.
B–19
B–19
E–4
E–5
E–4
E–5
C–8
C–10
C–9
D–13
D–12
D–9
C–13
F–10
D–9
D–12
D–9
D–12
D–9
D–9
D–12
D–13
D–12
D–12
D–2
D–2
D–2
D–18
F–5
D–11
D–8
D–6
C–15
A–9
F–13
A–34
A–19
INDEX
9
9
7
5
8
6
19
8
25
7
12
17
9
8
14
11
9
5
8
6
14
26
1
1
7
7
7
5
3
14
2
11
7
6
14
19
2
DESCRIPTION
RING – ”E”
RING – ”E”
RING – ”E” 1/4”
RING – ”E” 1/4”
RING – ”E” 5/16”
RING – ”E” 5/16”
RING – EXTENSION E FLANGED
RING – EXTENSION E FLANGED, 3/16”
RING – GRIP
RING – GRIP
RING – GRIP
RING – GRIP
RING – GRIP .250
RING – GRIP 1/4”
RING – GRIP 3/8 DIA.
RING – RETAINING
RING – RETAINING
RING – RETAINING
RING – RETAINING
RING – RETAINING
RING – RETAINING
RING – RETAINING
RING – RETAINING
RING – RETAINING EXTENSION E FL
RING – TOLERANCE
RING – TOLERANCE
RING – TOLERANCE
RING – TOLERANCE
RING – TOLERANCE
RING – TOLERANCE
RING – TOLERANCE
RING – TOLERANCE
RING – TUBING .250 X .440 X .09
RING –TOLERANCE
RIVET – CHAIN JAW BODY
ROD – BRUSH HOLDDOWN (LONG)
ROD – BRUSH HOLDDOWN (SHORT)
MAILSTAR 775
TP50162
PART NO.
0597322
0597321
0597322
0597322
0597323
0579323
0597325
0597321
0597341
0597341
0597341
0597341
0597342
0597342
0597344
0597322
0041148–008
0597337
0597337
0598716
0597332
0597344
0597323
0597326
0598487
8253517
0598487
0598487
0598487
8253517
0598487
0598487
0534181
0598487
0542030
0561129
0556116
ISSUE 02/04
FIG.
B–13
B–8
B–3
B–6
B–10
B–12
C–13
A–43
B–3
B–4
C–2
F–15
A–10
A–47
B–8
A–31
B–19
B–3
B–6
D–14
F–2
F–22
F–23
C–9
A–34
B–16
C–7
C–7
C–9
F–28
C–6
C–7
A–10
C–9
A–20
B–2
B–2
INDEX
15
7
20
2
7
4
2
5
22
5
1
8
13
9
19
20
4
21
5
14
1
17
12
12
9
16
18
5
6
22
6
14
5
21
6
2
11
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
ROD – CONNECTING
ROD – CONNECTING
ROD – CONNECTING
ROD – CONNECTING
ROD – ENVELOPE SUCKER GUIDE
ROD – FOLLOWER SPRING
ROD – GUIDE
ROD – JAM DETECTOR
ROD – SUCKER BAR TIE
ROD – YOKE EXTENSION
ROD ASSY – TORQUE
ROLLER
ROLLER – CAM
ROLLER – CAM
ROLLER – CAM
ROLLER – CAM
ROLLER – CAM
ROLLER – CAM
ROLLER – CD (7/16”)
ROLLER – DETECTOR OPERATING CAM FOLLOWER
ROLLER – DRIVE
ROLLER – DRIVE
ROLLER – FLAP SEALER
ROLLER – FOLLOWER
PART NO.
0505774
0506934
0540269
0591250
0541102
0541102
0546100
2990173
7009221
7009221
0540559
0032912
0563470
0563472
0560115
0540051
0028498
0505410
0546550
0546370
0536360
0530250
0530250
0553141
0553730
0553730
0534201
0530253
0548160
0536360
0530250
0003670
0053026
0004501
0059456
0593260
0536360
FIG.
A–28
F–1
F–14
F–22
A–2
A–43
A–1
F–23
B–3
B–4
F–7
B–12
C–10
C–5
C–2
F–14
C–15
A–33
A–11
A–11
A–46
C–1
C–3
A–19
A–18
A–22
A–23
A–31
B–7
F–13
F–17
A–48
C–1
F–11
F–11
A–49
A–32
INDEX
12
17
16
4
2
9
13
10
24
8
16
19
10
5
20
3
5
4
11
18
19
11
23
4
5
11
12
22
1
7
8
18
15
14
7
9
6
DESCRIPTION
ROLLER – FOLLOWER
ROLLER – INK IMPREGNATED – BLACK
ROLLER – INK IMPREGNATED – GREEN
ROLLER – INK IMPREGNATED – RED
ROLLER – JAW OPENER
ROLLER – JAW OPENER CAM
ROLLER – NYLON
ROLLER – RETURN GUIDE
ROLLER – W/BOSS
ROLLER
ROLLER ASSY
ROLLER ASSY – BRUSH SLIDE
ROLLER ASSY – CAM
ROLLER ASSY – CAM FOLLOWER FLAP SEALER
ROLLER ASSY – DRIVE
ROLLER ASSY – KICKER (STACKER MODELS)
ROLLER ASSY – TOP
ROLLER W/BOSS
ROLLER W/BOSS
ROLLER W/BOSS
ROTOR ASSY – VALVE
ROTOR VALVE
RUBBER – FLAP HOLDER)
SADDLE – MOUNT
SCREW
SCREW – FLAT HEAD #8 – 32 X 3/8” LG
SCREW – ADJUSTING
SCREW – ADJUSTING
SCREW – ADJUSTMENT
MAILSTAR 775
TP50162
PART NO.
0540550
0044059–003
0044059–002
0044059–001
0563650
0536360
0546727
0557126
0540520
0530250
0059160
0056547
0053025
0053025
0053025
0053025
0050572
0059454
0055204
0004321
0530250
0530250
0548160
0053403
0534180
0548030
0504329
0551030
9900002–054
9900004–046
9900004–098
9900004–071
9900005–039
9900005–041
0517010
8253519
0594302
ISSUE 02/04
FIG.
F–7
F–1
F–1
F–1
A–19
B–3
A–8
B–6
F–22
A–45
F–24
B–8
A–30
B–11
B–7
A–31
A–33
F–11
A–24
F–11
A–6
B–9
C–11
A–8
A–8
B–13
D–6
F–19
A–38
C–13
C–13
C–13
C–14
C–14
F–3
F–9
A–37
INDEX
10
10
10
10
6
10
24
12
13
5
1
8
6
11
23
21
2
3
2
1
9
19
16
13
15
1
20
7
8
22
26
12
22
19
5
9
8
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SCREW – AIR SHUTOFF
SCREW – BIND HD 1/4” – 28 X 1/2” LG
SCREW – BIND HEAD #4–40 X 3/4’’ LG
SCREW – BIND HEAD #10–32 X 1/2” LG
SCREW – BIND HEAD 6 – 32 X 1/4”
SCREW – BIND HEAD SLOTTED $ – 40 X 1/2” LG.
SCREW – BIND HEAD., #10 – 32 X 3/8” LG.
SCREW – BINDING HEAD #10 – 32 X 3/8” LG.
SCREW – BINDING HEAD 8 – 32 X 3/8” LG.
SCREW – BINDING HEAD #10–32 X 1/2” LG
PART NO.
0546124
9900000–115
9900000–024
9900000–088
9900000–084
9900000–055
9900000–060
9900000–088
9900000–090
9900000–086
9900000–019
9900000–017
9900000–043
9900000–088
9900000–086
9900000–023
9900000–045
9900000–058
9900000–084
9900000–043
9900000–043
9900000–042
9900000–048
9900000–023
9900000–086
9900000–086
9900000–007
9900000–009
9900000–047
9900000–0042
9900000–060
9900000–060
9900000–086
9900000–086
9900000–088
9900000–084
9900000–023
FIG.
A–1
A–1
D–6
A–26
A–26
A–21
A–28
B–9
E–14
E–14
D–15
E–14
A–29
E–13
E–13
F–26
F–26
F–25
A–16
A–16
A–17
A–16
A–16
E–13
E–11
E–9
C–6
C–9
D–5
D–5
A–31
A–47
A–36
A–36
D–14
A–4
D–6
INDEX
9
24
15
3
6
24
18
3
13
12
3
5
17
13
10
21
25
10
18
15
10
2
3
7
5
11
9
17
18
6
1
16
16
9
27
5
14
DESCRIPTION
SCREW – BINDING HEAD #6–32 X 5/16” LG.
SCREW – CAP
SCREW – CLAMP
SCREW – DETECTION CONTACT
SCREW – DETECTOR CONTACT
SCREW – ENVELOPE DETECTION CONTACT
SCREW – ENVELOPE KICKER
SCREW – FEED PLATE ADJUSTMENT
SCREW – FILLISTER 8–32 X 1 1/4
SCREW – FILLISTER HEAD #10 – 32 x 7/8
SCREW – FILLISTER HEAD #10–32 X 7/8” LG
SCREW – FILLISTER HEAD #8 – 32 X 3”
SCREW – FILLISTER HEAD #10 – 32 X 1 – 1/4”
SCREW – FILLISTER HEAD #6–32 X 1/4” LG.
SCREW – FILLISTER HEAD #6–32 X 5/16” LG
SCREW – FILLISTER HEAD #8 – 32 X 7/8” LG
SCREW – FILLISTER HEAD #8–32 X 1–1/2” LG
SCREW – FILLISTER HEAD 10–32 X 1 1/4
SCREW – FILlISTER HEAD 5–40 X 7/16
SCREW – FILLISTER HEAD, #8 – 32 X 1 1/2” LG.
SCREW – FILLISTER HEAD, #8 – 32 X 3/4” LG.
SCREW – FILLISTER HEAD, 8–32 X 3/8”
MAILSTAR 775
TP50162
PART NO.
9900000–044
0555410
0550215
0560018
0560018
0538550
0538550
0544060
0546193
0554091
9900001–053
9900001–079
9900001–076
9900001–079
9900001–058
9900001–049
9900001–081
9900001–076
9900001–072
9900001–075
9900001–079
9900001–010
9900001–027
9900001–028
9900001–051
9900001–042
9900001–054
9900001–081
9900001–019
9900001–048
9900001–078
9900001–026
9900001–054
9900001–050
9900001–025
9900001–044
9900001–046
ISSUE 02/04
FIG.
A–5
B–9
A–29
C–2
F–15
A–24
A–1
A–24
A–1
B–20
F–2
F–1
F–14
B–10
F–13
A–21
A–27
A–27
E–12
A–27
A–27
A–27
A–5
B–9
A–38
E–12
B–18
F–7
F–7
F–28
A–16
F–26
A–29
B–2
A–29
A–43
A–33
INDEX
3
18
12
10
1
16
21
22
7
10
16
2
6
21
18
26
8
9
7
11
7
14
6
1
12
5
14
13
4
18
21
3
23
8
16
8
6
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SCREW – FILLlSTER HEAD, #6 – 32 X 1/8”
SCREW – FLAT HEAD #2–56 X 3/16” LG.
SCREW – FLAT HEAD #4 – 40 X 1/4” LG.
SCREW – FLAT HEAD 1/4–28 X 1/2
SCREW – FLAT HEAD 6 – 32 X 1/2”
SCREW – FLAT HEAD HEX SOCKET 10–32 x 3/8
SCREW – FLAT HEAD PHILLIPS #6–32 X 1/4” LG.
SCREW – FLAT HEAD SLOTTED #10 – 32 X 1–1/4” LG.
SCREW – FLAT HEAD SLOTTED #6 – 32 X 1.25” LG.
SCREW – FLAT HEAD, #6 – 32 X 1/4
SCREW – FLAT HEAD, 3/8 – 24 X 3/4” LG.
SCREW – FLAT HEAD., #8 – 32 X 3/8” LG.
SCREW – FRONT GUIDE CLAMP
SCREW – FRONT TABLE ADJUSTMENT
SCREW – HEX HEAD 1/4” – 28 x 3/4” LG..
SCREW – HEX HEAD 3/8” – 24 x 1” LG.
SCREW – HEX HEAD 1/4” – 28 X 1–3/4” LG.
SCREW – HEX HEAD 1/4”–28 X 1/2” LG
SCREW – HEX HEAD 10–32 X 3/4
SCREW – HEX HEAD 5/16” – 24 X 7/8”LG
SCREW – HEX HEAD 5/16”–24 X 5/8” LG
SCREW – HEX HEAD CAP 3/8” – 16 X 1–3/4” LG.
SCREW – HEX HEAD CAP #1/4 – 28 X 1”
SCREW – HEX HEAD CAP 1/4–28X5/8”
SCREW – HEX HEAD CAP, 1/4 – 28 X 7/8”
SCREW – HEX HEAD, 1/2” – 13 X 2 1/2” LG.
PART NO.
9900001–025
9900003–001
9900002–008
9900002–107
9900002–037
9900002–080
9900002–213
9900002–087
9900002–079
9900002–042
9900002–054
9900005–008
9900003–066
9900002–054
0029692
0532081
9900004–048
9900004–047
9900004–047
9900004–100
9900004–051
9900004–045
9900004–019
9900004–084
9900004–070
9900004–073
9900004–071
9900004–071
9900004–087
9900004–055
9900004–046
9900004–048
9900004–017
9900004–017
9900005–039
9900004–116
9900004–121
FIG.
A–4
A–5
D–15
C–13
A–29
A–4
A–5
F–26
F–26
F–26
F–26
A–4
C–6
A–47
F–21
A–14
F–17
F–26
F–27
F–27
A–22
B–18
B–8
F–27
F–26
A–41
B–4
B–3
A–36
F–14
F–13
A–6
C–2
D–5
B–2
C–6
E–5
INDEX
20
1
2
6
20
6
8
9
1
26
2
23
22
17
2
18
12
17
10
14
7
9
25
7
19
13
3
6
22
10
9
11
6
25
6
13
14
DESCRIPTION
SCREW – HEX HEAD, 1/4 – 28 X 1 – 1/4”
SCREW – HEX HEAD, 5/16”–24X1 3/4”
SCREW – HEX HEAD,1/4”– 28 X 1 3/4”LG.
SCREW – HEX HEAD,1/4”–28 X 1 3/4”LG.
SCREW – HEX SOCKET FLAT HEAD, 10 – 32 X 1”
SCREW – LOCKING
SCREW – PIVOT
SCREW – PLASTITE
SCREW – POST
SCREW – POST MOUNTING
SCREW – PPH #6–32 X 1/8’’ LG
SCREW – ROUND HEAD SLOTTED – BRASS #4 – 36 X 1/4” LG.
SCREW – SEPARATOR
SCREW – SEPARATOR #8 – 32
SCREW – SEPARATOR, #8–32
SCREW – SET #8 – 32 X 3/8” LG.
SCREW – SET #1/4 – 20 X .25 (BRASS TIP)
SCREW – SET 1/4–28X3/4”
SCREW – SET 10–32 X 1”
SCREW – SET 8 – 32
SCREW – SET BRASS TIP
SCREW – SET CUP POINT #10–32 X 1/4”
SCREW – SET HEX SOCKET 6 – 32 X 1/8”
SCREW – SET NYLON 8–32 X 1/2
SCREW – SET NYLON TIP 10–32 X 1/2
SCREW – SET STEEL CORE NYLON 8–32 X 1/2
SCREW – SHOULDER
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
9900004–049
9900004–046
9900004–047
9900004–098
9900004–100
9900004–076
9900004–077
9900004–072
9900004–077
9900004–110
9900004–051
9900004–051
9900004–045
9900004–073
9900003–024
0517012
0557131
0557124
2990217
0517006
9900001–025
9900006–106
0554075
0554075
0554075
9900009–022
4502829
9900009–077
9900009–042
0597790
4502829
9900009–037
9900009–007
7001706
9900009–090
9900022–001
0546696
FIG.
A–10
D–5
A–30
A–31
B–1
B–1
B–1
B–1
E–11
A–19
E–8
E–10
A–47
A–47
A–29
F–3
B–6
B–6
F–24
F–3
F–1
B–7
A–2
A–2
B–20
A–21
F–28
F–13
A–27
A–7
B–16
D–14
A–29
B–5
B–5
B–5
A–17
INDEX
3
24
14
12
15
22
25
18
3
8
16
6
14
21
18
2
7
9
14
13
6
15
22
3
18
28
17
19
5
3
12
17
19
21
20
21
23
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SCREW – SHOULDER
SCREW – SHOULDER #10 – 32
SCREW – SHOULDER 1/4 – 28 .63
SCREW – SHOULDER 10–24 X 1–1/8” LG
SCREW – SOC HD, #10 – 32 X 3/4” LG.
SCREW – SOCKET CAP – HEX 10 – 24 – .62
SCREW – SOCKET HEAD #8–32 X 5/8” LG
SCREW – SOCKET HEAD 1/4” – 28 X 3/4”
SCREW – SOCKET HEAD CAP #10 – 32 X 3/4” LG.
SCREW – SOCKET HEAD HES #10 – 32 X 1/2” LG.
SCREW – SOCKET HEAD HEX 1/4” – 28 X 1 1/2” LG.
SCREW – SOCKET HEAD, 1/4” – 28 X 1/2” LG.
SCREW – SOCKET HEAD, 1/4” – 28 X 3/4”LG.
SCREW – SOCKET HEAD, 1/4”–20 X 3/4”
SCREW – SOCKET HEAD, 1/4”–28 X 1 1/2”
SCREW – SOCKET HEAD, 3/8 – 24 X 2” LG.
PART NO.
0546696
0546660
0525202
0505783
E8251732
E8251732
0509409
0509409
9900005–042
9900005–197
9900005–020
9900005–064
9900005–127
9900005–039
9900005–042
9900005–040
9900005–020
9900005–040
9900005–040
9900005–042
9900005–041
9900005–043
9900005–039
9900005–068
9900005–040
9900005–040
9900005–040
9900005–040
9900005–040
9900005–019
9900005–019
9900005–019
9900005–062
9900005–064
9900005–053
9900005–068
9900005–110
FIG.
A–17
A–22
A–27
A–33
D–18
D–19
B–19
B–20
A–14
A–7
B–18
A–41
A–4
A–4
A–15
C–8
F–2
F–27
F–26
A–22
A–28
F–27
F–27
A–17
B–2
E–8
E–10
E–11
E–9
E–8
E–8
E–10
A–10
A–10
E–10
E–10
C–6
INDEX
4
16
15
13
19
12
10
14
4
7
5
16
10
12
3
10
14
6
12
19
8
4
2
14
10
1
2
10
6
18
4
12
7
11
8
26
20
DESCRIPTION
SCREW – SOCKET HEAD, 3/8 – 24 X 3/4” LG.
SCREW – SWIVEL
SCREW – TABLE LOCK, (LEFT & RIGHT)
SCREW–HEX HEAD,1/4”–28 X 1 3/4”LG.
SCREW–SOCKET HEAD, #8–32 X 1/2”
SEAL – SHAFT
SEAL – SHAFT
SENSOR – SELF CONTAINED
SENSOR ASSY – ROTATIONAL POSITIONER.
SEPARATOR – ENVELOPE FRONT
SEPARATOR – ENVELOPE REAR
SEPARATOR ASSY – INSERT
SETSCREW – HEX SOCKET – HALF DOG #10 – 32 X 1/4” LG.
SETSCREW – CUP POINT #10–32 X 1/4” LG
SETSCREW – CUP PT 1/4”–20 X 3/8” LG
SETSCREW – CUP PT 1/4”–28 X 1/4” LG
SETSCREW – CUP PT., #10 – 32 X 3/16” LG.
SETSCREW – HEX SOCKET 1/4 X 20 X 3/8” LG.
SHAFT
SHAFT
SHAFT
SHAFT
SHAFT
SHAFT – AUXILIARY DRIVE
SHAFT – BAR HOLDER
SHAFT – CAM
SHAFT – CAM
SHAFT – CAM
SHAFT – CAM
SHAFT – CAM – KNIFE FLAP OPENER
SHAFT – CAM – VACUUM FLAP OPENER
SHAFT – CAM 8 – 7/8” LG
SHAFT – CAM LOCK
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
9900005–105
0560060
0532040
0554104
0554103
9900004–051
9900005–019
7000001
7000001
0034829
0009368–002
0541173
0541183
0055975
9900009–037
9900009–037
9900009–058
9900009–075
9900009–057
9900009–061
9900009–036
9900009–058
0070626
0556058
0556058
0541302
0534162
0599004
0550111
0534273
0534273
2990253
0534133
0534270
0534273
0546072
0554086
FIG.
C–6
C–2
A–14
B–20
B–20
E–9
E–10
C–6
C–5
A–40
D–14
A–2
A–2
B–19
E–13
E–14
B–9
B–9
A–47
A–47
D–5
C–6
A–15
A–28
A–29
A–3
A–6
C–12
A–31
A–21
A–44
F–20
A–12
A–13
A–13
A–18
B–20
INDEX
19
19
6
12
3
16
20
25
10
1
1
13
6
17
4
8
9
12
6
12
2
21
1
22
19
14
1
21
16
19
11
9
7
15
15
13
5
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SHAFT – CRANK DRIVE
SHAFT – CROSS
SHAFT – CROSS
SHAFT – DETECTOR
SHAFT – DETECTOR SPRING
SHAFT – DRIVE
SHAFT – DRIVE
SHAFT – DRIVE EXTENSION (4 STATION LH)
SHAFT – DRIVE ROLLER
SHAFT – ENV HOLDDOWN
SHAFT – ENVELOPE FLAP DETECTION
SHAFT – ENVELOPE HOLD DOWN
SHAFT – ENVELOPE KICKER OPERATING
SHAFT – FOLLOWER
SHAFT – FOOT PEDAL
SHAFT – GEAR DRIVE
SHAFT – HOLDDOWN CLAMP
SHAFT – IDLER
PART NO.
0595152
0563246
0563144
0519038
0592100
0563123
0507329
0599110
0594653
0506273
0506273
0506039
0543053
0544052
0054314
0546270
0540555
0546680
0546659
0008663
0563532
0555080
0555080
0555084
0555084
0599075
0555070
0599138
0555073
0556214
0542430
0556180
0599059
0556185
0599058
0562072
0027680
FIG.
F–18
A–34
B–16
F–2
F–17
A–35
D–14
B–1
F–11
A–35
A–42
A–42
F–26
A–24
A–25
A–1
F–7
A–21
A–22
B–13
C–7
B–1
B–3
B–1
B–3
B–3
B–3
B–3
B–3
B–18
A–18
B–18
B–18
B–18
B–18
B–12
B–12
INDEX
16
3
6
4
4
15
16
20
8
9
13
27
15
21
5
25
14
6
18
16
16
6
4
6
4
12
12
12
12
21
25
17
17
17
17
5
16
DESCRIPTION
SHAFT – JAW OPENER CAM
SHAFT – JAW OPENER CAM (W/KNIFE OPENER)
SHAFT – MAIN DRIVE
SHAFT – OPEN BLADE
SHAFT – OPERATING LINK
SHAFT – OPTICAL LIMIT SWITCH
SHAFT – PIVOT
SHAFT – PUSHER FINGER
SHAFT – PUSHER FINGER 1–7/8” LG
SHAFT – PUSHER FINGER 2–5/16” LG
SHAFT – PUSHER FINGER R.H.
SHAFT – R.H. JAW OPENER (KNIFE OPENER)
SHAFT – R.H. JAW OPENER CAM
SHAFT – RATCHET DRIVE
SHAFT – REAR STACKER
SHAFT – REAR CAM
SHAFT – ROCKER
SHAFT – ROCKER
MAILSTAR 775
TP50162
PART NO.
0546072
0553712
0599702
0599171
0599172
0599111
8250960
0545110
0017435–001
0017435–003
0017435–002
0017435–004
0014067
0593039
0505840
0557148
0557147
0557146
0553660
0553660
0009906
0534133
0004074
0566290
0020978
0004073
0004072
0004135
0004136
0004072
0004136
0004073
0004135
0560201
0560197
0591456
0591456
ISSUE 02/04
FIG.
A–22
A–22
B–1
B–1
B–1
B–1
A–16
B–11
F–13
F–13
F–13
F–13
D–5
A–49
B–6
B–6
B–6
B–6
A–12
A–22
A–12
A–8
C–9
A–47
F–17
B–9
B–9
B–9
B–9
C–3
C–3
C–3
C–3
C–4
C–4
F–20
F–21
INDEX
1
1
20
20
20
20
6
15
16
16
16
16
3
11
17
17
17
6
23
14
23
3
22
10
17
14
14
14
14
1
1
1
1
21
21
17
19
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SHAFT – ROLLER
SHAFT – ROLLER
SHAFT – RUBBER ROLLER
SHAFT – SQUARE
SHAFT – STROKE STOP AND KICKER CAM
SHAFT – SUCKER BAR (L.H.)
SHAFT – SUCKER BAR (R.H.)
SHAFT – TABLE CAM
SHAFT – TAKE UP
SHAFT – TAKE UP
SHAFT – TAKEAWAY ROLLER
SHAFT – TOP ROLL
SHAFT – TRACK DRIVE”
SHAFT – VALVE BASE
SHAFT & GEAR ASSY – CROSS
SHAFT ASSY – ENVELOPE HOLD DOWN
SHAFT ASSY – HOLDDOWN
SHAFT ASSY – SWIVEL
SHAFT CROSS
SHEAVE – SINGLE GROOVE (CAMBOX DRIVE) O.D. 3 3/4” I.
SHEAVE – SINGLE GROOVE (CAMBOX DRIVE) O.D. 4 3/4” I.
PART NO.
0593266
0596506
0593042
0559510
0559511
0593055
0593044
0072143
0506338
0560210
0560090
0534273
3400273
3400273
0007671
0593027
0506250
0004057
0530310
0530310
0013439
0054312
0054312
0054314
0054311
0055704
0563246
0002907–004
0002907–003
4503158
0004941
0533714
0598637
0563119
0002907–001
0002907–002
0516058
FIG.
A–47
F–11
A–48
B–19
B–19
A–48
A–48
A–15
A–30
C–2
C–2
A–22
B–16
F–28
F–11
A–49
A–42
C–3
C–3
C–4
B–16
A–39
F–26
A–38
F–8
B–10
A–35
C–15
C–15
C–15
C–15
C–15
C–15
C–15
C–15
C–15
C–15
INDEX
7
10
17
11
11
4
9
6
16
18
12
10
17
9
15
8
2
13
26
17
4
8
13
10
2
22
1
10
10
8
8
8
8
10
8
10
8
DESCRIPTION
SHEAVE – SINGLE GROOVE O.D. 5 1/4” I.D. 7/8”
SHEAVE – V BELT 3.2 PD (CAMBOX DRIVE) O.D. 3.45
SHIM – ADJUST (STOCK FEED)
SHIM – URETHANE SHUTTLE FEED PLATE
SHIM ADJUST ASSY (STOCK FEED)
SHIM ASSY – ADJUSTING
SHOE – ENTERING GUIDE
SHOE – FLAP CLOSER (OVERSIZED MATERIALS)
SHOULDER – BLADE ARM
SIDE – VALVE BODY
SIDE RAIL
SLIDE – BRUSH
SLIDE – DRAWER
SLIDE – DRAWER
SLIDE – ENVELOPE STACKER GUIDE POST
SLIDE – FEED
SLIDE – FEED PLATE
SLIDE – FLAP HOLDER
SLIDE – JAW OPENER
SLIDE – KICKER
SLIDE – TAKE UP
SLIDE – TAKEUP
SLIDE ASSY – BRUSH
SOCKET – AMPLIFIER MOUNTING
SOCKET – LED
SOCKET – LED
SOLENOID
SOLENOID
SOLENOID – 24 VDC (PLUNGER)
SPACER
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0533714
0563118
E8251654
0014098
0020243
0017966
0020245
0020245
0540554
0017027
0543130
0017027
0546666
0530298
0014882
0565471
0013565
0595121
0566592
0029691
0554093
0534090
0553140
0552360
0558620
0558620
0056546
8140104
8253896
0014905
0594758
0594758
0594758
0504659
0504659
0598459
0554280
FIG.
C–15
C–15
C–15
C–15
F–28
A–5
F–28
F–16
F–7
A–2
A–30
A–30
A–17
A–8
F–27
B–8
F–10
F–18
A–43
F–24
B–20
A–23
A–19
A–46
B–16
F–28
B–8
F–25
F–4
F–5
A–39
A–45
F–4
B–8
F–1
A–10
A–37
INDEX
10
10
10
11
2
19
1
25
5
20
1
1
13
9
12
11
10
28
4
5
4
2
5
4
18
6
3
21
2
1
20
13
13
24
7
8
5
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SPACER
SPACER
SPACER
SPACER
SPACER
SPACER – 1/16 X 3/4
SPACER – 3/16 X 3/4
SPACER – BASE
SPACER – BEARING
SPACER – BRASS
SPACER – BRUSH HOLDDOWN (RGA)
SPACER – END
SPACER – END
SPACER – END
SPACER – END PLATE
SPACER – FRAME RH
SPACER – GEAR
SPACER – GIB SLIDE
SPACER – GUIDE PLATE
SPACER – GUIDE POST
SPaCeR – HEX TAP THRU
SPACER – HEX TAPPED
SPACER – HEX W/TAPPED HOLES
SPACER – JAW OPENER R.H.
SPACER – MAGNET
SPACER – NYLON #6 – .69
SPACER – PIN HOLDER (CARDBOARD) 1/4’’ DLG
SPACER – PINION
PART NO.
0555260
0557020
0523010
4560336
0555260
0532010
0591390
0555230
0552340
0595160
0516137
0534137
0561126
0004456
0004456
0004456
0500589
0014670
0014672
0017094
0564069
0564069
0564069
0595301
0595311
0563135
0595130
0029507
0592401
8610109
3860331
1700173
0553760
0043635
8253899
0594766
2700142
FIG.
B–10
B–3
B–4
F–1
F–14
B–3
B–3
A–46
A–46
F–18
D–14
A–8
B–2
E–10
E–8
E–8
E–4
E–6
E–6
E–6
E–5
E–4
F–28
F–19
F–19
A–34
F–18
F–21
F–16
D–9
F–11
F–26
A–18
E–13
A–16
D–6
C–9
INDEX
1
2
6
3
19
13
14
15
16
4
10
17
1
21
14
20
2
2
5
9
3
4
1
18
3
10
2
6
28
10
16
27
19
5
12
19
9
DESCRIPTION
SPACER – REAR GUIDE
SPACER – ROCKER CAM
SPACER – SPROCKET
SPACER – STABILIZER
SPACER – TAKEAWAY ROLL
SPACER – TAP THRU
SPACER – TAPPED
SPACER – TAPPED
SPACER – TAPPED
SPACER – TAPPED
SPACER – TAPPED
SPACER – TAPPED
SPACER – TAPPED
SPACER – W/HOLE
SPACER W/CLEARANCE HOLE
SPACERS – GUIDE POST
SPEED REDUCER (15:1)
SPLICE – WIRE #18
SPLICE – WIRE #18
SPLICE – WIRE #18 – #1 6
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING – ADJUSTABLE SUCKER
SPRING – ADJUSTING SUCKER
MAILSTAR 775
TP50162
PART NO.
0554094
0555270
0558531
0558400
0541155
8610111
0504905
0504905
0002541–003
0002541–003
0504905
8251568
0503433
0570280
0593045
8251935
0593052
0542040
0542350
0068670
0003695
0538408
0538408
0597609
0597609
0597678
0530180
0550228
0555060
0530180
0540410
0502654
0530180
0597816
0563180
0560017
0560019
ISSUE 02/04
FIG.
B–20
B–9
A–34
B–16
A–4
F–6
A–39
A–40
D–15
D–19
D–5
D–9
F–11
A–32
A–48
F–26
A–49
A–20
A–35
F–25
C–13
D–15
A–36
D–15
D–16
A–39
A–19
A–28
A–31
A–32
A–44
A–46
A–9
A–6
A–33
F–15
C–2
INDEX
13
24
7
8
13
15
13
9
1
4
19
13
17
15
7
22
19
10
20
1
9
12
12
25
15
6
13
16
25
10
14
11
5
16
20
2
8
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SPRING – BRUSH CAM
SPRING – COMPRESSION (STOP BAR)
SPRING – CONTACT
SPRING – CONTACT
SPRING – CONTACT (FRT MTG)
SPRING – DETECTOR ARM
SPRING – ENVELOPE CHAIN JAW
SPRING – ENVELOPE HOLD DOWN (NARROW)
SPRING – ENVELOPE HOLD DOWN (WIDE)
SPRING – ENVELOPE HOLDDOWN
SPRING – ENVELOPE HOLDDOWN (WIDE)
SPRING – ENVELOPE HOPPER
SPRING – ENVELOPE STACKER
PART NO.
0565604
0534177
0554076
0533074
2990158
0597791
0569055
0536647
0536160
0519042
0519053
0519053
0536160
0542070
0543030
0543031
8251663
0543031
0546242
0566320
0530180
0540410
0502097
0530180
0502675
0567120
0530180
0555060
0555060
0536160
0530180
0536160
0555060
0542070
0068715
0536160
0567120
FIG.
B–9
A–10
A–2
F–15
F–23
F–7
A–27
B–5
F–2
F–2
F–2
F–2
A–43
A–20
A–25
A–25
A–16
A–39
A–11
A–45
A–30
A–46
A–46
A–12
A–12
A–21
A–23
A–49
B–10
B–10
B–11
B–11
B–13
B–13
B–6
B–8
C–1
INDEX
10
10
23
12
7
15
3
17
9
11
11
23
12
11
4
4
1
7
4
10
5
1
23
24
26
14
4
13
14
18
10
18
11
21
1
13
3
DESCRIPTION
SPRING – EXTENSION (BELL CRANK)
SPRING – EXTENSION (KICKER SLIDE)
SPRING – HIGH TENSION
SPRING – HOLDDOWN
SPRING – HOLDDOWN
SPRING – JAW
SPRING – JAW
SPRING – KNIFE EXT
SPRING – KNIFE EXTENSION
SPRING – KNIFE EXTENSION, LARGE
SPRING – KNIFE EXTENSION, MEDIUM
SPRING – KNIFE EXTENSION, SMALL
SPRING – MATERIAL SUPPORT
SPRING – PLUNGER RELEASE
SPRING – SILENCER
SPRING – SLIDE TENSION
SPRING – STROKE STOP PLUNGER RELEASE
SPRING – SUCKER BAR
SPRING – TENSION
SPRING – TENSION 1–3/16’’ LG
SPRING – TORSION
SPRING – TORSION
SPRING – TORSION
SPRING – TORSION
SPRING – TORSION
SPRING – TORSION
SPROCKET
SPROCKET
SPROCKET
MAILSTAR 775
TP50162
PART NO.
0542070
0555060
0555060
0542070
0563230
0540410
0542071
0543031
0556067
0542070
0555060
0509697
0509697
0547630
0547620
0547610
E428110
0570170
0554076
0554076
0557258
0565476
0570170
0560100
0068715
0557047
0544030
0594693
0596006
0594693
0596006
0544030
0563772
0563775
0546320
0056308
3400275
ISSUE 02/04
FIG.
C–11
C–13
C–14
B–10
C–9
A–33
A–20
A–38
B–18
A–43
B–5
F–26
A–38
A–24
A–24
A–24
F–15
A–28
A–2
B–20
B–9
B–8
A–32
C–4
B–3
F–1
A–24
A–47
B–18
F–11
F–13
F–17
A–37
A–42
A–8
A–8
B–16
INDEX
12
24
11
18
10
9
11
15
19
2
10
10
17
12
12
12
20
6
4
18
4
9
2
20
19
14
19
11
7
9
20
7
18
30
2
22
14
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SPROCKET – DRIVE
SPROCKET – 25 B20, 1/2” BORE
SPROCKET – 35B16
SPROCKET – 35B16
SPROCKET – 65 DUAL 20 1.25
SPROCKET – BACK CAM SHAFT CHAIN IDLER
SPROCKET – CLUTCH
SPROCKET – DR 35B16 1.0
SPROCKET – DRIVE
SPROCKET – DRIVE
SPROCKET – DRIVE
SPROCKET – DRIVE 35b16 X .500 I.D.
SPROCKET – DRIVE 25B20
SPROCKET – DRIVE 35b16 .625
SPROCKET – DRIVE 35b16 1.0
SPROCKET – DRIVE 35C16 9/16 BORE
SPROCKET – DRIVE 65B 21.750
SPROCKET – DRIVER
SPROCKET – OUTPUT
SPROCKET – SQUARE SHAFT
SPROCKET – VALVE OPERATING SHAFT
SPROCKET ASSY
SPROCKET ASSY – CLUTCH
SPROCKET ASSY – DRIVE
SPROCKET ASSY – DRIVE (SPROCKET 5/8” BORE)
PART NO.
0558550
0593220
0546320
0546320
3400275
0054616
0563203
0599011
0534081
0593564
E8251978
0546320
0597095
0591660
8251977
E8251979
0593563
0594520
0599011
0594525
0594525
0599003
0599003
0542402
0542402
0506271
0542360
0593290
0563028
0070623
0523680
0056367
0056362
0054237
0050676
0056308
3400276
FIG.
A–34
C–3
A–12
A–22
F–28
C–4
C–8
C–13
A–13
A–42
D–14
A–18
A–42
F–20
D–14
D–5
A–42
C–12
C–12
F–20
F–21
C–4
C–3
A–41
A–42
A–42
A–35
F–18
C–6
A–15
C–3
C–5
C–8
A–35
A–42
A–12
B–16
INDEX
5
17
6
8
21
8
13
13
19
14
18
10
19
11
22
1
16
22
5
19
12
1
2
25
25
11
17
8
17
5
12
14
9
16
10
14
13
DESCRIPTION
SPROCKET ASSY – IDLER (16 TOOTH)
SPROCKET ASSY – IDLER BOTTOM (R.H.)
SPROCKET ASSY – IDLER RH TOP (21 TOOTH)
SPROCKET ASSY – IDLER RH TOP TABLE (21 TOOTH)
SPROCKET ASSY – OUTPUT
SPROCKET ASSY – SPEED REDUCER DRIVE
SPROCKET ASSY–IDLER 35C12
SQUARE KEY STOCK – 1/4
STABILIZER – CHAIN
STAND – UNIVERSAL METER
STANDOFF
STEM – INK ROLL
STEM – SOLENOID
STOP – ECCENTRIC
STOP – ENVELOPE
STOP – FRONT ANGLE
STOP – JAM DETECT ARM
STOP – MOISTENER LEVER
STOP – SPRING
STOP – STOP BAR
STOP ASSY – INSERT
STOP ASSY – STROKE
STOP ASSY – STROKE DOUBLE
STOP –CAM LOCK
STRAP – FRONT TABLE TOP
STRAP – MINI TIE
STRAP – MINI TIE
STRAP – MINI TIE
STRAP – MOUNTING
MAILSTAR 775
TP50162
PART NO.
0056308
0056369
0054240
0056383
0059446
0054244
0054240
0054240
0056368
0055851
0055851
0056365
0054616
9021007
0558220
0004953
3860460
0506932
0534168
0546735
0594783
0559165
0562021
0565493
0556068
0569034
0056124
0057004
0057005
0597342
0520220
0504254
0504254
0504254
0004637
0598569
0530267
ISSUE 02/04
FIG.
C–13
C–5
A–18
C–14
A–42
A–14
A–41
A–42
C–6
A–34
B–16
C–13
C–12
B–1
B–16
F–9
F–6
F–1
A–10
A–21
A–37
B–14
B–12
B–8
A–28
A–27
B–2
A–32
A–32
B–20
A–47
B–4
D–15
D–16
D–2
D–2
D–2
INDEX
3
15
23
9
18
12
24
24
16
4
7
18
3
26
9
6
17
11
16
27
22
4
3
17
20
19
15
1
1
8
19
16
13
17
5
6
6
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
STRIP – HOLDDOWN
STRIP – HOLDDOWN
STRIP – HOLDDOWN
STRIP – HOLDDOWN
STRIP – INSERT PLATE
STRIP – INSULATOR
STRIP – SELF ADHESIVE (GREY) SO 9/91
STRIP – SELF ADHESIVE RED SO 9/91
STRIP – SLIDE HOLD DOWN
STRIPE – SELF ADHESIVE
STRIPE – SELF ADHESIVE (GUARD)
STUD
STUD
STUD – ADJUST 5/16–18 X 4.5
STUD – ADJUSTING
STUD – ADJUSTING
STUD – CAM FOLLOW
STUD – CLAMP
STUD – CLAMP
STUD – CLAMP
STUD – CLAMP
STUD – CLAMP
STUD – CLAMP
STUD – COVER, SPACER
STUD – FRAME SUPPORT
STUD – GRIPPER ARM DRIVE
STUD – GUARD MOUNTING
STUD – HOLDDOWN
PART NO.
0002204–008
0002204–006
0002204–004
0002204–005
0027436
7250220
0002226–004
0003865–002
0534250
0021254–001
0021254–001
0021254–002
0021254–002
0003865–002
0002226–004
0003865–002
0003865–002
0558644
0004803
3400277
3400277
0558644
0563460
0563751
0563460
0546380
0543010
0021098
0509696
0594717
0543010
0509696
0546698
0564263
0034250
0541323
0543010
FIG.
B–18
B–18
B–18
B–18
B–2
B–5
E–12
E–12
A–23
D–18
D–19
D–18
D–19
E–14
E–7
E–13
E–7
F–7
F–28
F–28
B–16
F–9
C–10
C–10
C–7
A–11
A–25
A–38
A–39
A–47
F–26
A–38
A–17
E–4
C–12
A–4
F–8
INDEX
2
3
6
8
13
15
1
2
13
7
1
7
1
2
13
2
18
19
3
15
11
4
3
6
25
20
6
14
9
13
20
14
16
21
16
3
3
DESCRIPTION
STUD – HOLDDOWN
STUD – IDLER
STUD – IDLER
STUD – IDLER
STUD – IDLER
STUD – IDLER
STUD – IDLER
STUD – IDLER
STUD – IDLER
STUD – IDLER
STUD – IDLER SPROCKET – W/OIL & ”E” RING GROOVE
STUD – IDLER SPROCKET (L.H.)
STUD – IDLER SPROCKET 2 – 1/8” LG (3/8 – 24 X 3/4” THD)
STUD – KICKER LINK
STUD – KICKER SWIVEL
STUD – LEVER ARM
STUD – LEVER ARM
STUD – LEVER ARM
STUD – LEVER ARM
STUD – ROCKER ARM
STUD – SLIDE LINKAGE
STUD – SPRING ROD END
STUD – SUPPORT PLATE
STUD – SWIVEL
STUD – SWIVEL, BRACKET
STUD – TABLE
STUD – TINNERMAN BALL
STUD – UPPER BELL CRANK
MAILSTAR 775
TP50162
PART NO.
0563025
0518967
0009118
0563093
0009118
0563720
0563840
0542510
0502251
0593170
0563070
0542611
0518967
0518967
0043861
0518967
0542510
0518967
0552130
0552131
0565473
0550055
0565473
0565473
0565473
0505402
0548210
0595080
2990133
2990135
2990141
0532150
4280120
0540251
0566340
0550242
0563461
ISSUE 02/04
FIG.
C–7
C–12
C–13
C–13
C–14
C–14
C–14
C–5
F–22
A–48
A–12
A–37
A–8
C–4
A–41
A–14
A–14
A–42
A–46
A–46
A–30
A–31
B–11
B–7
A–33
A–33
B–7
F–18
F–23
F–23
F–23
A–18
F–15
F–14
A–45
A–29
C–12
INDEX
18
2
19
4
13
17
6
16
16
13
16
13
19
10
23
14
14
21
21
5
7
19
7
24
22
14
12
26
3
5
13
11
24
12
8
11
11
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
STUD
SUCKER ASSY – ADJUST
SUCKER ASSY – ADJUSTMENT UPPER
SUCKER ASSY – TOP
SUPPORT – ADJUSTABLE TRACK
SUPPORT – BASE PLATE
SUPPORT – BEARING (R.H.)
SUPPORT – CAM FOLLOWER ROLLER
SUPPORT – CENTER BRACKET
SUPPORT – CHAIN GUIDE 2 – 1/2” GAP
SUPPORT – FRONT TRACK
SUPPORT – GUIDE POST (FRONT)
SUPPORT – GUIDE POST REAR
SUPPORT – INSERT
SUPPORT – JAW AND SPRING
SUPPORT – JOGGER PLATE
SUPPORT – LH GUARD POST
SUPPORT – LOCKOUT
SUPPORT – LOWER SUCKER BAR TOP PLATE
SUPPORT – MAIN FRAME
SUPPORT – REAR
SUPPORT – ROCKER CAM
SUPPORT – STABILIZER BAR
SUPPORT – TAKEAWAY
SUPPORT – TOP
SUPPORT – TOP PLATE & TRACK (CASTING)
SUPPORT – TOP RAIL
SUPPORT – TRACK
SUPPORT – TRACK BRACKET
SUPPORT – TURNOVER TABLE
PART NO.
7011659
0056008
0055018
0014260
0054161
0054161
0542620
0595191
0506127
0564320
0564320
0543140
0013947
0506169
0542290
0541044
0541013
0595153
0591580
0554031
0542051
0549020
0013614
0534176
0566280
0564310
0591141
0555283
0534150
0506258
0520240
0542420
0564100
0542570
0542520
0506259
0009072
FIG.
D–3
C–2
A–28
A–29
A–4
A–5
A–18
F–19
A–41
E–5
B–1
A–30
E–7
A–41
A–13
A–2
A–2
F–19
F–20
F–14
A–20
B–17
E–7
A–10
A–13
C–14
F–20
B–10
A–8
A–42
A–47
A–13
B–19
A–13
A–13
A–37
E–4
INDEX
8
1
1
1
19
5
12
11
5
19
24
10
8
3
2
15
9
12
20
1
9
3
11
17
4
21
21
8
18
23
18
6
16
1
7
20
6
DESCRIPTION
SUPPORT – VERTICAL
SUPPORT – VERTICAL
SUPPORT ASSY – BEARING
SUPPORT ASSY – VERTICAL
SUPPRESSOR – ARC
SWITCH
SWITCH
SWITCH – EMERGENCY STOP
SWITCH – INTERLOCK 30V .3A
SWITCH – LEVER ACTIVATING SPDT
SWITCH – LEVER ACTUATING
SWITCH – LEVER ACTUATOR
SWITCH – MAGNET INTERLOCK, N.C.
SWITCH – MAIN (1 PHASE) (W/ ENCLOSURE)
SWITCH – MAIN (1 PHASE) (W/O ENCLOSURE)
SWITCH – P.B. 2PDT (ILLUM)
SWITCH – P.B. SPST
SWITCH – PADDLE
SWITCH – PADDLE
SWITCH – PLUNGER
SWITCH – PLUNGER SPDT
SWITCH – PUSH BUTTON
SWITCH – PUSH BUTTON 1 P2T
SWITCH – PUSH BUTTON SPST
SWITCH – PUSH/PULL, NO, NC. LIGHT
SWITCH – ROCKER
SWITCH – ROCKER
SWITCH – ROLLER
SWITCH – ROLLER LEVER ACTUATOR
SWITCH – TAPE
MAILSTAR 775
TP50162
PART NO.
0009072
2990166
2990166
0050653
0059146
0059146
2990167
2990167
0504372
0597471
0020786
0505702
8251364
0031487
0031487
0504056
0504056
0504645
0031487
0538033
0035346
0507354
0009951
0507410
0507410
0517001
0538421
0507222
0507222
0597867
0044182
8251056
8251056
0597471
0597471
0031172
0538033
ISSUE 02/04
FIG.
E–5
F–20
F–21
A–41
F–20
F–21
F–20
F–21
F–1
A–43
B–12
F–16
E–14
D–19
D–16
A–39
A–40
A–27
E–13
D–17
D–17
F–26
A–26
D–6
F–16
F–3
C–11
F–16
D–6
B–21
F–25
A–26
A–36
B–12
C–6
B–21
D–7
INDEX
4
16
18
17
15
17
13
15
12
7
14
16
4
6
12
12
7
16
6
11
11
5
8
7
14
1
6
13
1
4
13
12
5
8
10
8
1
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
SWITCH – TOGGLE (2 POLE 30A BRYANT 30102)
SWITCH – TOGGLE (2 POLE)
SWITCH (RESET)
SWITCH ASSY – CONTROL (H.S.)
SWITCH ASSY – CONTROL R.H. (NO POT)
SWITCH ASSY – MACHINE CONTROL
SWITCH ASSY – OPERATING CONTROL L.H.
SWITCH ASSY – STACKER GUIDE
SWITCH ASSY – STOP BAR
SWITCH–ROLLER LEVER ACTUATOR
TAB – REAR TABLE
TAB – REAR TABLE (NOT SHOWN)
TAPE – REFLECTIVE 3/8 x 1”
TAPER PIN, #2 X 1 1/2
TENSIONER ASSY – CHAIN
TERM – WIRE (SPADE)#22 – #18
TERMINAL – FASTON
TERMINAL – INSUL #22–18
TERMINAL – INSULATED (RED)
TERMINAL – PUSH ON
TERMINAL – QUICK CONNECT
TERMINAL – QUICK CONNECT (DOUBLE MALE TO SINGLE FEMALE)
PART NO.
0538032
0017901
0017901
0035346
0035347
7320132
0050994
0050994
0050994
0050986
0009953
0009953
0056660
0009071
0597471
0554030
0554030
0007411
0007411
0004138
0004138
0034883
9900031–007
0523850
0523850
3400279
0538891
0597781
0538430
0538411
0538431
0538433
0538433
0002667
0002667
0538402
0538402
FIG.
D–7
D–7
D–11
D–7
D–7
F–6
F–25
D–6
F–16
D–6
F–16
A–26
A–43
A–27
C–9
B–20
B–21
B–20
B–21
B–20
B–21
A–40
C–6
A–24
A–44
B–16
D–13
F–1
F–25
D–6
D–11
D–11
B–21
D–11
D–2
A–26
A–39
INDEX
1
1
12
1
1
6
9
1
12
1
11
7
6
1
15
23
2
22
1
22
1
4
7
1
9
9
27
13
23
13
1
26
5
2
2
9
17
DESCRIPTION
TERMINAL – WIRE (RING) #6
TERMINAL– INSULATED (FEMALE)#16 – #14
TERMINAL –WIRE (RING) #22–#16
THWART – ENVELOPE HOPPER (FRONT)
THWART – ENVELOPE HOPPER REAR
TIE – MINI WRAP
TIE – MINI WRAP
TIE – SIDE RAIL
TIE – WIRE
TIP – VINYL
TIP – VINYL (FLAT)
TIP – VINYL (ROUND)
TOE NAIL – MATERIAL SUPPORT
TRACK – CHAIN
TRACK – CHAIN
TRACK – CHAIN
TRACK – CHAIN (SPLICE)
TRACK – CHAIN 4 STATION L.H. (SYSTEM) 45 1/8”
TRACK – CHAIN 4 STATION R.H.(STD) 47 7/8”
TRACK – CHAIN 6 STATION L.H. (SYSTEM) 65 1/8
TRACK – CHAIN 6 STATION R.H. (STD) 67 7/8”
TRACK – ENV CONVEYOR (REAR) 43–5/8”
TRACK – ENV CONVEYOR (REAR) 44–1/4
TRACK–ENV CONVEYOR (FRONT) 43– 5/8 SHUTTLE FEED
TRACK–ENV CONVEYOR (FRONT) 44–1/4 ELEVATOR HOPPER
TRANSFORMER
TRANSFORMER – POWER
TRANSFORMER – POWER (SPECIAL 240/480VAC)
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0538424
0538401
0538400
0538890
0538893
0538425
0538404
0538424
0541135
0541134
0504254
0504254
0599032
0504254
0557176
0557177
0557176
E428108
0014889
0014889
0068667
0061830
0004211
0558202
0004208
0004209
0004215
0558204
0004214
0004216
0542269
0542265
0542268
0542280
0538076
0507249
0032806
FIG.
A–16
D–11
D–11
D–11
D–11
D–11
A–36
D–11
A–2
A–2
B–21
D–6
F–27
B–5
B–10
B–10
B–10
F–15
F–16
F–17
F–28
F–26
B–16
B–16
B–16
B–16
B–16
B–16
B–16
B–16
A–13
A–13
A–13
A–13
D–17
D–10
D–12
INDEX
14
10
9
5
18
13
15
8
12
18
7
18
15
20
24
21
21
21
9
16
23
8
1
1
1
1
1
1
1
1
3
3
5
5
6
8
20
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
TRANSFORMER – POWER (STEP DOWN)
TRANSFORMER ASSY
TRANSFORMER ASSY – BUCKBOOST
TRIM – FRONT COVER
TRIM – PLASTIC
TRIM – REAR COVER
TROUGH – WATER
TUBE – HEADER
TUBE – SUCKER
TUBE – SUCKER
TUBE – SUCKER
TUBE – VALVE BODY
TUBE AND SHAFT ASSY – SUCKER
TUBE AND SHAFT ASSY – SUCKER (DOUBLE)
TUBING – HS FIT221 .500 CLEAR
TUBING – HS FIT221 3/32 BLK
TUBING – PLASTIC 1/8’’ ID X 3/16’’ OD X 1/2’’
TUBING – PLASTIC 3/8” ID
TUBING VACUUM, 1/4” ID
TURNOVER COVER, ASSY
U – BOLT W/NUTS
UPRIGHT – GUIDE
VALVE – BALL
PART NO.
0507249
E8251396
E8251396
0068764
0068764
0068764
6060133
0527315
6060134
0031420
0002334–002
0002334–001
0009586
0021193
0550218
4280125
0550219
0530292
0054664
0054680
9102020
9102001
M071020
M071010
M071001
9071010
9071105
9071100
9071105
9071100
9101001
9101003
0082127
0043633
0597060
0029695
4280132
FIG.
D–12
E–4
D–17
A–39
F–4
A–45
F–12
F–6
F–12
E–13
E–14
E–14
E–4
A–5
A–29
F–15
A–29
A–8
A–21
A–21
D–16
D–11
D–2
D–2
F–1
D–4
D–2
D–2
D–4
D–4
D–11
D–15
D–4
E–13
E–4
F–20
F–15
INDEX
20
27
5
19
14
11
5
7
12
3
3
6
1
18
1
7
3
12
2
2
14
20
14
11
21
9
14
11
10
10
7
23
10
1
20
3
27
DESCRIPTION
VALVE – CHECK
VALVE – RELIEF
VALVE – SOLENOID
VARISTOR – 66 VDC
WASHER
WASHER
WASHER – #10 LOCK INTERNAL TOOTH
WASHER – 1/4”
WASHER – BELLEVILLE
WASHER – BRASS
WASHER – BRASS
WASHER – CUP HOLDER
WASHER – CURVED
WASHER – FLAT .250 / .500 / .031
WASHER – FLAT .250 / .625 / .031
WASHER – FLAT #10
WASHER – FLAT #10
WASHER – FLAT #10
WASHER – FLAT #10
WASHER – FLAT .219 / .500 / .047
WASHER – FLAT 13/32 X 47/64 X 1/16
WASHER – FLAT 5/8” O.D. X 1/4” I.D. X 1/8” THK
WASHER – FLAT BRASS #10
WASHER – FLAT NYLON 1/4”
WASHER – HARDENED
WASHER – INK ROLLER
WASHER – LOCK
MAILSTAR 775
TP50162
PART NO.
0026158
0530671
0017914
0565203
0565203
0530693
7002859
0509822
0536653
0547030
9900014–008
9900015–017
9900014–008
0597552
9900017–014
9900017–011
0560016
0597550
9900014–044
9900014–045
9900014–007
9900014–007
9900014–007
9900014–007
9900014–051
9900014–008
9900014–008
9900014–008
9900014–008
9900014–070
9900014–009
9900014–075
9900017–005
9900018–006
0003192–001
0506946
0557020
ISSUE 02/04
FIG.
D–1
D–2
D–2
D–16
D–18
D–1
D–1
D–11
B–5
B–5
E–9
C–8
A–32
C–8
A–33
F–15
C–2
B–8
A–28
A–28
E–10
E–11
E–8
E–9
E–13
A–19
E–10
A–30
E–8
B–7
A–41
A–10
B–4
A–28
C–5
F–1
B–3
INDEX
9
1
3
19
15
2
2
19
13
25
15
5
7
2
8
11
5
2
13
5
1
11
2
7
9
11
5
15
13
10
12
2
7
3
2
19
17
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
WASHER – LOCK – INTERNAL TOOTH #10
WASHER – LOCK #6 INTERNAL TOOTH
WASHER – LOCK SPLIT .375
WASHER – LOCK SPLIT – 1/4”
WASHER – LOCK SPLIT 3/8
WASHER – LOCKSCREW
WASHER – NYLON #10 3/16 X 7/16
WASHER – PLAIN #10
WASHER – RETURN GUIDE
WASHER – ROLLER
WASHER – RUBBER .09 X .23 X .5
WASHER – SAFETY
WASHER – SPRING
WASHER – SPRING
WASHER – SPRING TOP
WASHER – STOP BOLT
WASHER – THRUST
WASHER – THRUST 1/2” ID X 1” O.D.
PART NO.
9900015–017
9900015–015
9900015–003
9900015–003
9900015–002
9900015–006
9900015–004
9900015–004
9900015–006
9900015–005
9900015–005
9900015–005
9900015–003
9900015–003
9900015–006
9900015–003
9900015–003
9900015–003
9900015–003
9900015–004
9900015–004
9900015–004
0557020
0597927
9900014–007
0557180
0557127
0043634
0594320
0597555
0597555
0534135
0534134
0556057
0570160
0563034
0597435
FIG.
A–7
A–5
F–26
A–36
A–36
F–27
F–26
A–17
F–27
E–11
F–26
F–28
F–27
F–28
B–7
E–10
E–10
E–8
E–8
E–10
E–8
E–9
B–6
A–16
C–8
B–10
B–6
E–13
C–7
C–2
F–15
A–6
A–6
A–28
A–32
C–8
A–22
INDEX
6
7
11
17
10
8
16
7
13
2
18
14
3
19
9
13
19
19
5
4
21
14
4
7
3
25
11
8
22
4
5
17
18
19
3
17
24
DESCRIPTION
WASHER – TOP PLATE
WASHER – WAVY SPRING
WHEEL – CASTER 1 5/8”
WHEEL ASSY – TAKEAWAY
WINDOW – OPTICAL DISPLAY
WIRE – #22/2 (REAR STOP)
WIRE – NEOPRENE CASE 12/3 UNSH SJO
WIRE – POLYURETHANE CASE 12/6
WIRE – PVC,BRN,#20STRD 1000V
WIRE ASSY – DETECTION
WIRE DETECT ASSY 6 1/2” LG
WIRE DETECT ASSY (DUAL FAULT ONLY)
WIRE DETECT ASSY 14”LG
WIRING ASSY – AUXILIARY ELECTRIC
WIRING, POWER DISTRIBUTION BOX
YOKE
YOKE – ADJUST NUT
YOKE – ADJUSTING NUT
YOKE – ADJUSTING NUT LH
YOKE – ADJUSTING NUT RH
YOKE – ADJUSTMENT
YOKE – BELL CRANK
YOKE – BELL CRANK (LOWER)
YOKE – CONNECTION ROD
YOKE – FOLLOWER
YOKE – PIVOT
YOKE – PIVOT
YOKE – ROLLER
YOKE ASSY – SEALER ROLL
MAILSTAR 775
TP50162
PART NO.
0547030
0530286
0516145
0059337
0525493
M086015
9087020
9091030
9085100
0032743
0053662
0009885
0017181
0004449
0043870–XXX
0591300
0560014
0560014
4280122
4280123
0550221
0563750
0563440
0548150
0555120
0530320
0530320
0530320
0563022
0550224
0560015
0560015
0591161
0059346
ISSUE 02/04
FIG.
A–23
A–8
F–9
A–47
F–6
D–6
D–17
D–17
D–15
B–4
B–5
B–5
B–5
E–4
D–12
F–22
C–2
F–14
F–15
F–15
A–28
C–10
C–10
B–7
B–9
B–9
C–3
C–4
C–5
A–28
C–2
F–15
F–24
A–49
INDEX
1
16
17
8
2
16
14
21
26
13
22
24
23
19
1
3
2
4
10
4
4
5
9
3
17
22
9
16
7
14
9
3
3
7
MAILSTAR 775
TP50162
ISSUE 02/04
DESCRIPTION
PART NO.
NOTES
FIG.
INDEX
SECTION H – NUMERICAL PARTS INDEX
PART NO.
0001291
0001296
0001296
0002204–004
0002204–005
0002204–006
0002204–008
0002226–004
0002226–004
0002248
0002282
0002334–001
0002334–002
0002442
0002442
0002443
0002541–003
0002541–003
0002652–002
0002667
0002667
0002718–001
0002907–001
0002907–002
0002907–003
0002907–004
0002953–001
0003076
0003155
0003192–001
0003283–002
0003618–001
0003624
0003670
0003695
0003701
0003702
H
FIG.
F–9
A–48
F–11
B–18
B–18
B–18
B–18
E–12
E–7
D–17
E–7
E–14
E–14
D–18
D–19
D–18
D–15
D–19
C–13
D–11
D–2
D–5
C–15
C–15
C–15
C–15
C–4
B–8
F–6
C–5
D–7
D–17
F–5
A–48
C–13
E–3
E–3
MAILSTAR 775
TP50162
INDEX
13
20
18
6
8
3
2
1
19
15
23
6
3
20
11
22
1
4
10
2
2
28
8
10
10
10
3
26
10
2
17
8
1
18
9
1
8
PART NO.
0003778
0003790
0003791
0003865–002
0003865–002
0003865–002
0003865–002
0003867
0003956
0003959
0003959
0004055
0004057
0004059
0004062
0004065
0004070
0004072
0004072
0004073
0004073
0004074
0004134
0004135
0004135
0004136
0004136
0004138
0004138
0004139
0004144
0004148
0004150
0004157
0004158
0004159
0004208
FIG.
D–6
F–6
F–6
E–12
E–13
E–14
E–7
F–6
E–14
E–13
E–14
E–4
C–3
E–5
E–4
C–1
C–9
B–9
C–3
B–9
C–3
C–9
E–4
B–9
C–3
B–9
C–3
B–20
B–21
E–5
B–11
B–17
B–17
B–11
B–11
B–11
B–16
INDEX
1
16
8
2
2
2
18
3
1
14
11
7
13
5
22
5
19
14
1
14
1
22
8
14
1
14
1
22
1
6
20
5
5
5
6
1
1
PART NO.
0004209
0004211
0004214
0004215
0004216
0004239–001
0004247
0004256
0004311
0004315
0004315
0004321
0004356
0004356
0004365
0004370
0004373
0004375
0004375
0004398
0004415
0004425–001
0004425–001
0004425–002
0004429
0004449
0004449
0004453
0004454
0004455
0004455
0004456
0004456
0004456
0004491
0004495
0004499
ISSUE 02/04
FIG.
B–16
B–16
B–16
B–16
B–16
F–6
D–18
F–6
F–6
D–15
D–18
F–11
E–4
E–7
F–26
F–6
F–6
E–4
E–7
D–18
E–9
E–11
E–9
E–9
D–13
E–4
E–5
E–8
E–4
E–10
E–8
E–10
E–8
E–8
D–5
E–4
E–8
INDEX
1
1
1
1
1
1
13
9
14
5
12
1
26
16
24
4
13
29
17
9
1
9
12
1
21
19
18
7
28
22
15
21
14
20
26
10
6
PART NO.
0004501
0004517
0004517
0004525
0004557
0004558
0004634
0004635
0004637
0004671
0004710
0004765
0004765
0004765
0004769
0004803
0004878
0004941
0004952–001
0004952–002
0004953
0007284–004
0007411
0007411
0007456
0007524
0007534
0007534
0007541
0007568
0007569
0007597
0007597
0007599
0007623
0007624–003
0007655
FIG.
F–11
D–16
D–19
E–14
E–10
E–10
B–20
B–20
D–2
E–5
C–16
A–14
A–34
A–35
F–26
F–28
D–15
C–15
F–9
F–9
F–9
F–25
B–20
B–21
C–14
D–18
D–18
D–19
D–19
D–19
D–19
E–11
E–9
C–14
E–5
F–27
E–3
INDEX
14
9
19
9
16
17
1
1
5
15
1
10
21
4
23
3
11
8
20
16
6
17
22
1
24
3
11
8
14
10
3
13
4
18
20
5
4
NUMERICAL PARTS INDEX
SECTION H – PAGE 1
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0007657
0007667
0007669
0007671
0007672
0007673
0007682
0007710
0007710
0007755
0007769
0007848
0007855 –003
0007855–004
0007855–005
0007855–005
0007855–005
0007855–006
0007855–006
0007855–007
0007855–008
0007855–009
0007855–016
0007871
0007871
0007873
0007873
0007873
0007874–002
0007875
0007875
0007904
0007930
0007951–001
0007952
0007953
0007958
FIG.
E–3
F–11
F–11
F–11
F–12
F–12
C–11
E–10
E–8
B–13
C–6
E–9
E–12
E–12
E–11
E–12
E–9
E–11
E–12
E–12
E–12
E–12
E–12
D–16
D–18
D–15
D–16
D–19
D–16
D–15
D–16
D–16
D–19
D–2
D–2
D–2
C–9
INDEX
6
11
12
15
11
7
23
7
17
19
23
1
11
11
1
11
9
6
11
11
11
11
11
21
18
8
10
18
5
10
8
6
20
4
7
7
18
PART NO.
0008045
0008046
0008046
0008047
0008071
0008146
0008146
0008147
0008147
0008316–086
0008344
0008344
0008356
0008357
0008360
0008360
0008368
0008369
0008426
0008656
0008663
0008684
0008716
0008716
0008717
0008717
0008718
0008775–006
0008789
0008886
0008956
0008956
0008957
0008959
0008970–001
0008970–002
0008976
FIG.
A–37
A–25
A–37
A–25
D–13
A–37
E–6
A–37
E–6
A–36
A–37
E–6
A–27
A–27
A–1
A–37
E–4
E–5
D–18
C–14
B–13
B–13
D–11
D–8
D–11
D–8
D–11
F–25
C–9
B–10
A–25
A–49
A–49
C–11
B–19
B–19
B–9
INDEX
23
7
23
7
23
24
3
24
7
4
25
8
4
18
26
1
11
7
4
25
16
14
21
1
15
3
23
27
16
11
7
4
4
22
8
8
16
PART NO.
0009054–001
0009071
0009072
0009072
0009103
0009107
0009118
0009118
0009142–002
0009142–003
0009142–004
0009142–005
0009142–006
0009142–007
0009142–008
0009142–009
0009142–010
0009142–011
0009142–012
0009142–013
0009142–014
0009142–015
0009142–016
0009142–017
0009142–018
0009142–019
0009142–020
0009142–021
0009142–022
0009142–023
0009142–024
0009142–025
0009142–026
0009142–027
0009142–028
0009142–029
0009142–030
FIG.
F–6
A–27
E–4
E–5
D–18
A–18
C–13
C–14
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
B–15
INDEX
5
1
6
4
14
6
19
13
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART NO.
0009142–031
0009142–032
0009181
0009181
0009317–001
0009317–002
0009317–003
0009317–004
0009318–001
0009318–001
0009328
0009367
0009368–002
0009586
0009782
0009800
0009847
0009859
0009866
0009867
0009868
0009869
0009870
0009883
0009883
0009885
0009906
0009916
0009916
0009925
0009926
0009927
0009935
0009937
0009951
0009952
0009953
FIG.
B–15
B–15
C–13
C–14
E–8
E–10
E–8
E–10
E–10
E–8
E–3
B–21
D–14
E–4
E–5
D–14
D–2
E–7
E–8
E–8
E–10
E–10
E–10
B–3
B–5
B–5
A–12
A–35
A–35
A–23
A–23
A–23
A–38
B–14
A–26
A–26
A–26
INDEX
1
1
20
14
10
10
11
11
9
12
5
3
1
1
11
13
7
15
8
9
23
24
15
5
1
5
23
24
6
7
6
1
6
9
8
5
7
PART NO.
0009953
0009953
0009954
0009955
0010895
0010895
0010896
0010897
0011857–003
0013067
0013093
0013094
0013095
0013153
0013154
0013156
0013221
0013222
0013235
0013240
0013252
0013253
0013253
0013261–001
0013261–002
0013337
0013344
0013348
0013391
0013438
0013439
0013445
0013446
0013506
0013506
0013526
0013526
FIG.
F–16
F–25
A–36
A–36
B–4
B–5
B–4
B–4
B–5
E–7
B–11
B–11
B–11
F–4
F–4
F–4
F–4
F–4
B–7
B–7
A–11
A–11
A–12
B–19
B–19
E–7
E–7
C–7
B–12
A–36
B–16
B–13
B–13
B–10
B–13
E–13
E–14
MAILSTAR 775
TP50162
INDEX
11
12
23
6
14
28
12
13
26
21
12
1
1
1
19
17
20
4
13
13
22
21
29
8
8
27
28
17
1
21
4
13
24
15
12
12
10
PART NO.
0013537
0013537
0013539
0013546
0013565
0013566
0013567
0013570
0013608
0013614
0013615
0013636
0013644
0013694
0013694
0013738
0013739
0013813
0013823
0013892
0013895
0013947
0013948
0013949
0014067
0014097
0014098
0014109
0014256
0014257
0014258
0014259
0014260
0014264
0014265
0014266
0014303
FIG.
D–15
D–16
D–5
E–9
F–10
F–10
F–13
F–9
F–10
E–7
E–7
F–10
A–34
A–34
A–35
E–7
E–7
A–42
D–15
D–14
A–24
E–7
E–7
A–14
D–5
C–15
C–15
B–5
A–31
A–31
A–31
A–31
A–29
D–4
D–4
F–12
E–3
INDEX
4
3
8
17
10
1
14
15
3
18
19
7
13
14
3
23
24
4
19
1
20
21
17
3
3
12
11
14
7
5
6
1
1
1
3
1
14
PART NO.
0014305
0014307
0014313
0014378
0014409
0014532
0014581
0014582
0014583
0014627
0014628
0014633
0014634
0014661
0014670
0014671
0014672
0014673
0014674
0014702
0014703
0014767 – 003
0014767–001
0014767–001
0014767–002
0014767–003
0014801
0014813
0014882
0014884
0014884
0014885
0014886
0014887
0014888
0014889
0014889
ISSUE 02/04
FIG.
E–3
E–3
E–3
F–29
C–6
F–6
A–38
A–38
A–38
E–3
E–3
E–3
E–3
A–1
E–6
E–6
E–6
E–6
E–6
E–3
E–3
A–49
A–37
A–4
A–4
A–4
A–14
A–38
F–27
F–16
F–26
F–16
F–16
F–16
F–16
F–16
F–17
INDEX
11
15
14
8
3
7
7
9
10
9
7
2
26
2
6
5
1
4
12
13
3
1
16
16
16
16
3
12
27
7
5
23
7
22
9
16
PART NO.
0014890
0014905
0017027
0017027
0017094
0017117–001
0017153
0017170
0017181
0017182–002
0017186
0017435–001
0017435–002
0017435–003
0017435–004
0017524
0017525
0017540–001
0017540–005
0017901
0017901
0017912
0017914
0017937
0017945–001
0017955
0017956
0017966
0017971
0017986
0018012
0020243
0020245
0020245
0020281
0020282
0020284
FIG.
A–2
F–5
A–2
A–30
E–6
F–10
C–9
B–1
B–5
F–7
F–7
F–13
F–13
F–13
F–13
B–19
B–19
D–1
D–1
D–11
D–7
E–8
D–2
B–5
E–12
D–9
D–9
A–5
D–7
B–2
A–48
F–28
F–16
F–28
B–19
B–19
B–19
INDEX
21
1
20
1
9
5
2
12
2
1
16
16
16
16
16
2
7
1
1
12
1
25
3
1
1
6
18
19
4
14
23
2
25
1
20
2
7
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0020313
0020313
0020459
0020606
0020785
0020786
0020965
0020966
0020966
0020967
0020967
0020968
0020970
0020971
0020972
0020972
0020975
0020978
0020981
0021097
0021097
0021098
0021099
0021099
0021120
0021122
0021193
0021247
0021248
0021249
0021250
0021251
0021252
0021254–001
0021254–001
0021254–002
0021254–002
FIG.
B–16
F–28
A–36
A–36
B–12
B–12
F–16
F–16
F–25
F–16
F–25
F–28
F–28
F–28
F–16
F–25
F–17
F–17
F–28
A–39
A–40
A–38
A–38
A–40
E–4
E–4
A–5
A–5
A–5
A–5
A–5
A–5
A–5
D–18
D–19
D–18
D–19
INDEX
3
10
24
2
17
14
24
6
6
6
6
11
24
8
21
11
15
17
12
15
5
14
16
4
15
18
18
15
17
14
13
14
12
7
1
7
1
PART NO.
0021285
0021285
0021368
0021370
0021370
0021884
0021885
0021886
0021887
0023081
0024015
0024015–001
0024019
0026158
0027152
0027250
0027251
0027300
0027301
0027354
0027436
0027653
0027657
0027680
0027681
0028304
0028412–001
0028498
0028540
0029491
0029495
0029495
0029496
0029497
0029498
0029498
0029507
FIG.
E–11
E–7
A–5
B–6
B–6
D–18
D–18
D–19
D–19
A–5
B–19
B–19
B–18
D–1
B–13
E–12
E–12
D–18
D–18
A–34
B–2
A–41
F–11
B–12
B–12
A–36
E–12
C–15
B–5
A–35
F–21
F–24
F–24
F–20
F–20
F–21
F–21
INDEX
17
22
16
13
19
8
8
2
2
1
15
15
13
9
20
11
11
1
2
20
13
20
19
16
13
1
10
5
9
13
8
13
10
5
2
5
6
PART NO.
0029520
0029550
0029646
0029691
0029692
0029693
0029694
0029695
0029814
0029814
0029817
0029880
0029910
0031164
0031172
0031257
0031258
0031420
0031476
0031477
0031477
0031487
0031487
0031487
0031488
0031488
0031488
0031777
0032008
0032008
0032743
0032806
0032807
0032910
0032911
0032912
0032972
FIG.
F–21
E–13
F–20
F–24
F–21
F–21
F–20
F–20
B–6
B–6
B–6
B–6
D–3
A–1
B–21
A–9
A–9
E–13
A–49
A–25
A–49
D–16
D–19
E–13
D–16
D–19
E–13
D–1
F–21
F–22
B–4
D–12
D–7
B–12
B–12
B–12
D–10
INDEX
7
16
4
5
2
4
6
3
13
19
9
9
1
3
8
3
8
3
20
3
2
12
6
6
13
7
6
1
3
8
13
20
17
15
18
19
11
PART NO.
0032972
0032973
0032974
0032976–001
0032977
0032980–001
0034250
0034320
0034328
0034416
0034499
0034522
0034526–001
0034527–001
0034601
0034675
0034829
0034883
0034995
0034995
0035137
0035138
0035139
0035278
0035279
0035346
0035346
0035347
0040505
0040506
0040507
0040508
0040509
0040516
0041148–008
0043019
0043020
FIG.
D–12
D–12
D–12
D–7
D–7
D–12
C–12
D–12
B–21
D–12
B–21
F–25
F–25
F–25
B–12
B–12
A–40
A–40
A–48
F–12
E–3
E–3
E–3
A–40
A–40
D–17
D–7
D–7
F–4
F–4
F–4
F–4
F–4
F–4
B–19
B–1
B–1
INDEX
10
1
15
4
11
17
16
2
9
16
4
14
26
24
11
12
1
4
19
2
9
10
7
2
3
11
1
1
10
16
18
11
12
1
4
11
9
PART NO.
0043081
0043631
0043632
0043633
0043634
0043635
0043861
0043870–XXX
0043873–998
0043986
0043986
0044056
0044059–001
0044059–002
0044059–003
0044095
0044121
0044121
0044123
0044182
0044284–001
0044284–002
0044293
0045936
0050489
0050495
0050496
0050497
0050498
0050550
0050569
0050570
0050572
0050573
0050574
0050653
0050676
FIG.
E–7
E–13
E–13
E–13
E–13
E–13
A–41
D–12
D–12
D–10
D–12
D–12
F–1
F–1
F–1
B–4
B–4
B–5
B–19
F–25
D–15
D–15
D–15
B–5
D–5
D–5
D–5
D–5
D–5
A–43
A–28
A–33
A–33
A–33
A–33
A–41
A–42
MAILSTAR 775
TP50162
INDEX
27
15
11
1
8
5
23
1
13
11
9
1
10
10
10
11
15
27
3
13
21
21
6
1
14
7
13
9
12
24
8
1
2
16
1
17
10
PART NO.
0050699
0050849
0050907
0050930
0050930
0050970
0050976
0050977
0050977
0050978
0050981
0050981
0050981
0050986
0050989
0050993
0050994
0050994
0050994
0051003
0051004
0051004
0051011
0051013
0051014
0051018
0051031
0051032
0051035
0051035
0051037
0051037
0051700
0051701
0051904
0051905
0051906
FIG.
A–39
F–1
A–39
B–10
B–13
D–5
D–15
D–15
D–19
D–6
A–41
A–49
F–25
D–6
D–5
D–6
D–6
F–16
F–25
D–16
D–17
D–6
D–5
A–41
A–41
D–17
D–16
D–16
D–12
D–9
D–15
D–19
F–3
F–3
F–2
F–2
F–2
INDEX
1
1
10
13
1
21
7
9
5
22
14
17
18
1
4
22
1
12
9
1
2
12
22
14
14
3
2
4
13
12
9
5
1
7
1
1
5
PART NO.
0051907
0052726
0052727
0052733
0053024
0053025
0053025
0053025
0053025
0053026
0053030
0053031
0053032
0053048
0053207
0053402
0053403
0053427
0053428
0053428
0053428
0053662
0053671
0053678
0053925
0053984
0054012
0054059
0054060
0054061
0054070
0054071
0054110
0054110
0054110
0054147
0054148
ISSUE 02/04
FIG.
F–2
B–14
B–14
B–17
A–9
A–30
A–31
B–11
B–7
C–1
A–8
D–5
D–5
C–3
A–14
A–6
A–8
A–8
A–14
A–21
A–30
B–5
B–5
B–5
D–14
D–5
F–13
F–7
F–7
F–8
F–14
F–13
A–2
A–3
A–43
A–6
A–8
INDEX
5
2
3
1
8
6
21
11
23
15
7
11
10
15
21
4
13
4
8
17
28
3
25
4
6
20
15
1
1
1
7
1
8
15
23
3
1
PART NO.
0054160
0054160
0054161
0054161
0054201
0054208
0054212
0054212
0054213
0054220
0054237
0054240
0054240
0054240
0054244
0054253
0054254
0054254
0054254
0054255
0054256
0054260
0054261
0054311
0054312
0054312
0054314
0054314
0054508
0054514
0054604
0054609
0054611
0054612
0054613
0054616
0054616
FIG.
A–4
A–5
A–4
A–5
A–20
A–20
A–2
A–20
A–20
A–20
A–35
A–18
A–41
A–42
A–14
A–18
A–13
A–35
A–35
A–13
A–18
A–18
A–18
F–8
A–39
F–26
A–25
A–38
B–11
B–11
A–11
A–12
A–1
A–1
A–1
C–12
C–4
INDEX
24
9
19
5
1
2
24
1
1
1
16
23
24
24
12
22
20
5
23
8
20
20
22
2
8
13
5
10
19
6
5
9
12
10
14
3
8
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0054619
0054620
0054628
0054634
0054650
0054654
0054664
0054665
0054666
0054667
0054669
0054672
0054674
0054680
0054683
0054684
0054685
0054689
0054751
0055018
0055104
0055105
0055105
0055105
0055106
0055108
0055109
0055109
0055109
0055109
0055109
0055109
0055109
0055204
0055205
0055302
0055330
FIG.
A–1
A–1
A–11
A–11
A–1
A–11
A–21
A–22
A–17
A–17
A–21
A–21
A–1
A–21
A–17
A–17
A–17
A–21
A–24
A–28
B–14
A–2
A–44
A–44
A–24
A–46
A–16
A–38
A–47
B–14
B–2
F–16
F–25
A–24
A–46
A–19
C–1
INDEX
4
23
17
19
8
6
2
20
1
21
3
11
19
2
18
20
19
7
8
1
6
11
6
10
6
13
19
1
3
1
16
8
7
2
7
1
17
PART NO.
0055351
0055362
0055368
0055368
0055375
0055375
0055378
0055378
0055378
0055384
0055384
0055430
0055516
0055704
0055740
0055851
0055851
0055910
0055911
0055943
0055944
0055947
0055957
0055957
0055975
0056008
0056124
0056308
0056308
0056308
0056310
0056311
0056311
0056320
0056325
0056327
0056329
FIG.
C–4
A–18
A–12
A–22
A–18
A–22
A–18
A–22
A–30
A–18
A–22
B–20
B–3
B–10
B–6
A–34
B–16
B–14
B–14
B–14
B–14
B–14
B–19
C–1
B–19
C–2
B–2
A–12
A–8
C–13
B–9
C–6
C–7
C–9
C–7
A–34
C–7
INDEX
2
15
25
15
1
2
7
4
12
3
6
2
15
22
13
4
7
8
8
9
9
9
12
21
17
1
15
14
22
3
6
3
15
27
19
15
11
PART NO.
0056330
0056330
0056332
0056342
0056349
0056353
0056360
0056360
0056361
0056361
0056362
0056363
0056365
0056366
0056367
0056368
0056369
0056383
0056384
0056386
0056387
0056421
0056421
0056443
0056444
0056447
0056538
0056546
0056547
0056548
0056549
0056550
0056565
0056605
0056657
0056660
0057004
FIG.
C–7
C–9
C–9
C–10
A–35
C–6
C–6
C–8
C–8
C–8
C–8
C–7
C–13
C–5
C–5
C–6
C–5
C–14
C–10
C–8
C–11
B–10
B–7
B–17
B–17
B–17
D–18
B–8
B–8
B–7
B–8
B–8
B–9
A–45
A–43
A–43
A–32
INDEX
2
3
28
12
11
16
2
1
14
8
9
6
18
17
14
16
15
9
8
12
2
16
16
1
1
1
5
3
8
19
11
15
11
2
24
6
1
PART NO.
0057005
0057106
0058331
0059110
0059131
0059143
0059145
0059146
0059146
0059148
0059160
0059167
0059212
0059317
0059318
0059322
0059337
0059340
0059346
0059347
0059382
0059421
0059439
0059444
0059446
0059454
0059455
0059456
0059465
0059465
0059506
0059507
0059511
0059647
0059805
0059805
0059832
FIG.
A–32
A–1
C–12
F–19
F–22
F–22
F–22
F–20
F–21
F–19
F–24
F–19
F–17
A–48
A–48
A–48
A–47
F–9
A–49
A–49
B–17
A–39
A–37
A–30
A–42
F–11
F–11
F–11
A–1
A–49
F–18
F–18
F–18
F–20
C–12
F–21
B–17
INDEX
1
19
14
2
5
1
10
15
17
4
1
15
1
12
1
15
8
11
7
15
1
18
3
18
18
3
4
7
26
3
17
6
18
1
18
10
1
PART NO.
0059910
0059911
0059912
0059913
0059914
0059921
0059922
0059923
0059924
0059925
0059926
0061809
0061830
0062826
0062827
0062828
0062829
0062831
0062832
0062833
0062834
0062836
0062924
0062993
0065376
0066319
0066319
0068667
0068668
0068669
0068670
0068676
0068678
0068715
0068715
0068746
0068746
FIG.
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
B–14
F–12
F–26
B–1
B–1
B–1
B–1
B–1
B–1
B–1
B–1
B–1
E–7
A–39
E–9
F–25
F–28
F–28
F–25
F–25
F–25
F–25
F–26
B–3
B–6
A–13
A–34
MAILSTAR 775
TP50162
INDEX
3
2
3
2
2
3
2
2
3
2
2
8
8
10
5
2
8
9
4
1
7
3
26
22
1
22
7
23
5
15
1
16
13
19
1
9
18
PART NO.
0068746
0068746
0068747
0068764
0068764
0068764
0068796
0068796
0070623
0070626
0070627
0072088
0072142
0072143
0072204
0072204
0072749
0074912
0075102
0078651–998
0082127
0500571
0500571
0500571
0500589
0500590
0502056
0502056
0502059
0502097
0502251
0502251
0502455
0502457
0502544
0502544
0502654
FIG.
A–35
A–35
A–35
A–39
A–45
F–4
A–8
D–4
A–15
A–15
A–15
A–39
A–15
A–15
A–18
A–41
A–26
F–29
F–26
D–9
D–4
E–10
E–10
E–8
E–4
E–4
F–18
F–22
A–8
A–46
F–18
F–22
B–7
D–18
A–39
A–40
A–46
INDEX
7
25
12
19
11
14
11
8
5
1
2
24
1
6
24
26
2
4
12
10
18
14
3
2
3
12
18
30
23
11
16
18
6
11
8
11
PART NO.
0502675
0503004
0503026
0503104
0503106
0503433
0503438
0503639
0503639
0503639
0503639
0503736
0504056
0504056
0504205
0504208
0504254
0504254
0504254
0504254
0504254
0504254
0504329
0504329
0504372
0504407
0504518
0504645
0504659
0504659
0504710
0504725
0504725
0504810
0504875
0504878
0504895
ISSUE 02/04
FIG.
A–12
F–2
F–11
A–48
A–48
F–11
A–48
D–11
D–13
D–15
F–10
A–48
A–39
A–40
D–14
D–14
B–21
B–4
B–5
D–15
D–16
D–6
A–41
D–6
F–1
F–3
D–15
A–27
B–8
F–1
F–5
D–11
D–8
F–5
D–8
F–25
D–8
INDEX
26
2
22
24
28
17
11
27
28
24
9
27
12
7
26
25
7
16
6
13
17
18
4
20
12
3
14
16
24
7
3
14
2
4
4
19
5
PART NO.
0504905
0504905
0504905
0504936
0504937
0504939
0504965
0505080
0505401
0505402
0505410
0505567
0505655
0505656
0505656
0505702
0505774
0505775
0505776
0505779
0505781
0505783
0505840
0506039
0506048
0506101
0506101
0506127
0506159
0506159
0506169
0506250
0506257
0506258
0506259
0506271
0506272
FIG.
A–39
A–40
D–5
D–5
D–5
C–3
F–5
C–3
A–33
A–33
A–33
B–18
A–43
A–2
A–43
F–16
A–28
A–28
A–28
A–33
A–33
A–33
B–6
A–42
A–42
A–41
A–41
A–41
A–39
A–40
A–41
A–42
A–42
A–42
A–37
A–42
A–42
INDEX
13
9
19
15
16
20
5
3
3
14
4
22
17
5
20
16
12
10
9
17
15
13
17
27
5
10
6
5
14
6
3
2
15
23
20
11
12
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0506273
0506273
0506338
0506427
0506457
0506458
0506930
0506931
0506932
0506933
0506934
0506946
0507147
0507147
0507149
0507149
0507153
0507156
0507173
0507173
0507221
0507221
0507221
0507222
0507222
0507225
0507226
0507227
0507228
0507240
0507240
0507240
0507240
0507249
0507249
0507260
0507269
FIG.
A–35
A–42
A–30
A–39
A–38
A–38
F–1
F–1
F–1
F–1
F–1
F–1
D–12
D–9
D–10
D–13
D–6
D–6
D–6
D–6
D–6
F–16
F–16
D–6
F–16
D–6
D–6
D–6
D–6
D–16
D–16
D–19
F–6
D–10
D–12
F–16
F–16
INDEX
9
13
16
2
11
13
5
8
11
22
17
19
5
9
5
22
11
8
10
9
2
15
19
1
13
6
4
3
5
7
16
16
11
8
20
18
20
PART NO.
0507269
0507280
0507280
0507284
0507295
0507325
0507326
0507328
0507329
0507331
0507331
0507332
0507333
0507334
0507335
0507354
0507410
0507410
0507503
0507503
0507605
0507605
0507673
0507673
0509333
0509383
0509384
0509409
0509409
0509481
0509482
0509484
0509662
0509696
0509696
0509697
0509697
FIG.
F–26
D–12
D–9
D–11
E–3
D–14
D–14
D–14
D–14
D–14
D–14
D–14
D–14
D–14
D–14
F–26
D–6
F–16
D–10
F–10
D–12
D–9
D–10
D–12
F–13
B–13
B–13
B–19
B–20
B–18
B–18
B–18
A–31
A–38
A–39
A–38
F–26
INDEX
6
14
8
6
3
23
7
8
16
4
5
9
3
11
12
5
7
14
1
2
11
14
10
23
17
8
6
10
14
16
4
4
4
14
9
17
10
PART NO.
0509698
0509800
0509808
0509808
0509809
0509811
0509812
0509815
0509816
0509817
0509819
0509819
0509819
0509820
0509821
0509821
0509822
0509824
0509825
0509829
0509830
0509830
0509840
0512460
0512610
0516058
0516137
0516145
0516146
0516147
0516441
0517001
0517003
0517004
0517005
0517006
0517007
FIG.
A–39
D–6
D–12
D–8
D–13
D–7
D–7
D–13
D–7
D–7
D–10
D–12
D–8
D–13
D–12
D–9
D–11
D–15
D–15
D–5
D–14
D–5
D–6
C–1
C–13
C–15
D–14
F–9
F–9
F–9
F–9
F–3
F–3
F–3
F–3
F–3
F–3
INDEX
16
21
22
6
6
13
12
2
15
17
9
21
7
26
12
17
19
17
16
27
24
23
21
24
25
8
10
17
18
19
12
1
10
11
14
13
15
PART NO.
0517008
0517009
0517010
0517011
0517012
0517014
0517014
0517015
0518065
0518065
0518071
0518932
0518951
0518967
0518967
0518967
0518967
0518967
0519015
0519030
0519037
0519038
0519039
0519040
0519041
0519042
0519043
0519044
0519045
0519046
0519047
0519049
0519050
0519051
0519052
0519053
0519053
FIG.
F–3
F–3
F–3
F–3
F–3
A–48
F–3
F–3
A–19
F–1
F–14
A–24
F–18
A–14
A–42
A–8
C–12
C–4
F–24
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
F–2
INDEX
12
16
5
6
2
2
8
9
14
16
8
11
9
14
21
19
2
10
2
19
3
4
8
10
7
11
17
15
12
13
18
22
21
15
20
11
23
PART NO.
0519112
0519128
0519128
0519128
0520030
0520051
0520220
0520240
0520300
0520381
0520381
0520381
0521230
0521230
0521230
0521930
0522950
0522950
0522991
0523010
0523680
0523850
0523850
0523960
0524980
0525202
0525373
0525493
0526632
0526824
0526824
0526824
0527022
0527213
0527315
0530120
0530180
FIG.
F–22
A–3
A–43
B–11
A–41
A–41
A–47
A–47
C–4
C–6
E–4
E–5
A–18
A–41
F–19
F–18
E–4
E–5
A–21
B–4
C–3
A–24
A–44
B–11
A–49
A–27
F–1
F–6
D–14
D–16
D–19
D–5
F–11
B–17
F–6
C–4
A–12
MAILSTAR 775
TP50162
INDEX
6
9
13
13
11
18
19
18
18
15
14
12
8
2
14
24
24
10
12
6
12
1
9
4
14
15
4
2
20
11
9
17
21
2
7
26
24
PART NO.
0530180
0530180
0530180
0530180
0530180
0530180
0530209
0530214
0530215
0530217
0530218
0530247
0530250
0530250
0530250
0530250
0530250
0530250
0530253
0530266
0530267
0530269
0530270
0530270
0530270
0530270
0530270
0530270
0530276
0530286
0530290
0530292
0530297
0530298
0530310
0530310
0530320
FIG.
A–19
A–23
A–30
A–32
A–9
B–11
C–3
A–9
A–9
A–9
A–9
D–2
A–45
A–6
B–9
C–1
C–3
F–17
A–31
D–2
D–2
D–2
A–11
B–18
B–9
C–1
C–4
F–13
D–2
A–8
C–3
A–8
A–8
A–8
C–3
C–4
B–9
INDEX
13
4
5
10
5
10
18
2
3
13
7
8
5
9
19
11
23
8
22
8
6
9
7
11
21
7
25
6
9
16
24
12
8
9
26
17
22
PART NO.
0530320
0530320
0530330
0530330
0530330
0530330
0530330
0530330
0530330
0530330
0530330
0530330
0530344
0530367
0530367
0530430
0530430
0530430
0530630
0530631
0530669
0530670
0530671
0530682
0530691
0530692
0530693
0532010
0532020
0532030
0532040
0532081
0532112
0532150
0532170
0532190
0533074
ISSUE 02/04
FIG.
C–3
C–4
A–23
A–46
A–6
B–9
C–1
C–12
C–3
F–13
F–17
F–22
A–31
C–3
C–4
A–18
A–22
C–4
D–2
E–5
D–1
D–1
D–2
D–1
D–1
D–1
D–1
B–3
A–14
A–14
A–14
A–14
A–14
A–18
E–7
A–45
F–15
INDEX
9
16
11
20
10
20
12
15
22
8
9
12
2
4
5
9
5
4
12
17
5
4
1
3
6
7
2
13
19
17
6
18
7
11
1
9
12
PART NO.
0533690
0533690
0533714
0533714
0534081
0534090
0534110
0534115
0534115
0534115
0534117
0534117
0534117
0534117
0534120
0534120
0534120
0534120
0534130
0534133
0534133
0534134
0534135
0534137
0534138
0534138
0534138
0534138
0534140
0534142
0534146
0534147
0534150
0534152
0534155
0534156
0534157
FIG.
A–1
A–2
C–15
C–15
A–13
A–23
A–13
C–13
C–15
C–9
C–13
C–6
C–7
C–9
A–13
A–18
A–21
A–22
A–14
A–12
A–8
A–6
A–6
A–8
A–10
A–6
A–9
A–9
A–14
A–9
A–6
A–9
A–8
A–8
A–6
A–6
A–6
INDEX
1
16
8
10
19
2
17
14
3
8
17
1
7
24
11
14
16
9
2
7
3
18
17
17
1
20
11
9
1
6
19
12
18
6
8
14
7
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0534158
0534159
0534160
0534161
0534162
0534164
0534166
0534168
0534169
0534171
0534172
0534176
0534177
0534179
0534180
0534181
0534201
0534230
0534230
0534240
0534240
0534250
0534270
0534273
0534273
0534273
0534273
0535080
0535101
0536160
0536160
0536160
0536160
0536160
0536360
0536360
0536360
FIG.
A–6
A–6
A–6
A–6
A–6
A–10
A–10
A–10
A–10
A–10
A–10
A–10
A–10
A–8
A–8
A–10
A–23
A–12
A–23
A–14
C–1
A–23
A–13
A–13
A–21
A–22
A–44
A–46
A–45
A–43
B–10
B–11
B–8
F–2
A–32
A–46
B–3
INDEX
5
6
15
2
1
12
9
16
15
14
4
17
10
14
15
5
12
17
3
9
18
13
15
15
19
10
11
18
12
12
19
18
13
9
6
19
10
PART NO.
0536360
0536602
0536610
0536613
0536616
0536641
0536643
0536644
0536646
0536647
0536653
0536658
0537020
0537040
0537053
0537071
0537072
0537102
0537102
0537102
0538032
0538033
0538033
0538076
0538132
0538162
0538162
0538163
0538170
0538170
0538177
0538177
0538177
0538177
0538195
0538264
0538264
FIG.
F–13
B–5
B–5
B–5
B–10
B–5
B–5
B–5
B–5
B–5
B–5
B–5
E–7
E–7
E–12
E–7
E–7
E–11
E–7
E–9
D–7
D–17
D–7
D–17
F–9
A–36
F–12
A–36
A–36
D–13
D–10
D–13
D–17
D–7
A–36
D–10
D–13
INDEX
7
24
7
8
9
22
12
13
15
16
17
18
13
24
9
14
22
16
20
18
1
11
1
6
10
13
17
19
20
15
7
14
13
3
14
4
24
PART NO.
0538400
0538401
0538402
0538402
0538404
0538408
0538408
0538411
0538421
0538422
0538424
0538424
0538425
0538430
0538431
0538432
0538433
0538433
0538540
0538540
0538550
0538550
0538660
0538795
0538880
0538890
0538891
0538893
0538895
0540040
0540040
0540051
0540251
0540256
0540261
0540262
0540263
FIG.
D–11
D–11
A–26
A–39
A–36
A–36
D–15
D–6
C–11
C–11
A–16
D–11
D–11
F–25
D–11
B–21
B–21
D–11
A–1
A–24
A–1
A–24
B–12
F–12
A–17
D–11
D–13
D–11
D–11
A–12
A–49
F–14
F–14
F–14
F–14
F–14
F–14
INDEX
9
10
9
17
15
12
12
13
6
7
14
8
13
23
1
10
5
26
20
17
21
16
7
16
9
5
27
18
17
27
12
3
12
5
14
13
18
PART NO.
0540264
0540264
0540266
0540269
0540272
0540274
0540275
0540388
0540410
0540410
0540410
0540460
0540460
0540520
0540542
0540543
0540547
0540550
0540552
0540553
0540554
0540555
0540556
0540557
0540559
0540610
0541013
0541020
0541043
0541044
0541060
0541081
0541084
0541091
0541094
0541094
0541102
FIG.
C–1
F–13
F–14
F–14
F–13
F–14
F–14
F–13
A–33
A–44
A–46
C–3
C–4
F–22
F–7
F–7
F–7
F–7
F–7
F–7
F–7
F–7
F–7
F–7
F–7
F–8
A–2
A–2
A–2
A–2
A–2
A–2
A–5
A–5
A–4
A–5
A–2
INDEX
10
3
9
16
11
11
7
13
9
14
1
8
7
13
7
11
6
10
3
9
5
14
12
1
16
4
9
10
14
15
5
1
4
2
22
10
2
PART NO.
0541102
0541105
0541105
0541105
0541106
0541106
0541106
0541107
0541114
0541134
0541135
0541151
0541153
0541154
0541155
0541156
0541173
0541183
0541300
0541302
0541303
0541303
0541308
0541310
0541311
0541312
0541313
0541315
0541320
0541321
0541323
0541325
0541326
0541326
0541328
0541329
0541330
FIG.
A–43
A–2
A–3
A–43
A–4
A–5
A–5
A–2
A–1
A–2
A–2
A–2
A–2
A–4
A–4
A–2
A–2
A–2
A–3
A–3
A–26
A–3
A–7
A–3
A–3
A–3
A–3
A–3
A–3
A–3
A–4
A–3
A–3
A–4
A–3
A–3
A–3
MAILSTAR 775
TP50162
INDEX
9
7
13
22
21
20
11
1
3
18
12
19
17
14
13
19
13
6
17
14
7
16
8
18
21
2
7
1
6
10
3
20
3
11
12
8
22
PART NO.
0541331
0541332
0541332
0541333
0541334
0541335
0541820
0541820
0541820
0541820
0541820
0542023
0542030
0542040
0542051
0542070
0542070
0542070
0542070
0542070
0542071
0542080
0542090
0542100
0542100
0542110
0542110
0542111
0542111
0542265
0542268
0542269
0542280
0542290
0542350
0542351
0542352
FIG.
A–7
A–3
A–4
A–3
A–4
A–4
A–1
A–29
C–2
D–18
D–4
A–20
A–20
A–20
A–20
A–20
A–43
B–10
B–13
C–11
A–20
A–20
A–20
A–20
A–42
A–42
B–15
A–20
A–42
A–13
A–13
A–13
A–13
A–13
A–35
A–35
A–35
INDEX
2
19
19
4
9
15
15
22
11
17
11
7
6
10
9
11
2
19
21
12
11
3
8
4
6
7
3
5
8
3
5
3
5
2
20
21
22
PART NO.
0542360
0542370
0542380
0542402
0542402
0542420
0542430
0542460
0542480
0542510
0542510
0542520
0542570
0542600
0542600
0542600
0542600
0542611
0542620
0543010
0543010
0543010
0543030
0543031
0543031
0543031
0543031
0543051
0543053
0543060
0543071
0543071
0543071
0543071
0543071
0543080
0543090
ISSUE 02/04
FIG.
A–35
A–35
A–35
A–41
A–42
A–13
A–18
A–14
A–13
A–14
C–5
A–13
A–13
A–14
A–8
C–1
F–13
A–37
A–18
A–25
F–26
F–8
A–25
A–25
A–38
A–39
F–8
F–26
F–26
A–30
A–28
A–30
B–7
C–11
F–1
A–30
A–23
INDEX
17
18
19
25
25
6
25
15
10
14
16
7
1
13
25
9
4
13
12
6
20
3
4
4
15
7
1
14
15
8
21
9
5
19
1
11
5
PART NO.
0543090
0543090
0543090
0543100
0543110
0543130
0543140
0543180
0543210
0543210
0543210
0543210
0543220
0544030
0544030
0544040
0544052
0544060
0545015
0545020
0545060
0545110
0545124
0545124
0545131
0546020
0546020
0546020
0546020
0546020
0546020
0546020
0546020
0546020
0546020
0546020
0546020
FIG.
A–30
A–33
B–13
A–30
A–30
A–30
A–30
A–30
A–31
A–31
A–46
C–4
F–7
A–24
F–17
A–24
A–24
A–24
B–11
B–11
B–11
B–11
B–11
B–9
B–11
A–11
A–12
A–19
A–23
A–41
A–42
A–48
A–8
C–12
C–13
C–14
C–4
INDEX
4
21
5
2
3
1
10
20
8
9
6
19
17
19
7
18
21
22
19
21
3
15
14
5
8
3
28
15
9
1
22
10
21
1
1
4
11
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0546020
0546020
0546040
0546060
0546072
0546072
0546100
0546110
0546110
0546124
0546140
0546140
0546180
0546192
0546193
0546195
0546231
0546242
0546270
0546310
0546320
0546320
0546320
0546320
0546330
0546370
0546380
0546452
0546470
0546470
0546470
0546490
0546490
0546501
0546501
0546530
0546540
FIG.
F–19
F–20
A–11
A–11
A–18
A–22
A–1
A–1
A–11
A–1
A–11
A–12
A–1
A–1
A–1
A–1
A–11
A–11
A–1
A–1
A–12
A–18
A–22
A–8
A–12
A–11
A–11
A–12
A–12
C–14
C–4
A–12
A–30
A–12
A–30
A–11
A–11
INDEX
13
8
1
8
13
1
13
11
6
9
24
1
16
6
7
5
9
4
25
22
6
10
8
2
2
18
20
13
12
16
15
19
25
18
24
12
10
PART NO.
0546550
0546560
0546560
0546570
0546657
0546657
0546658
0546659
0546660
0546662
0546666
0546668
0546670
0546678
0546680
0546683
0546689
0546696
0546696
0546698
0546720
0546727
0546727
0546730
0546732
0546734
0546735
0547010
0547020
0547030
0547030
0547040
0547050
0547520
0547530
0547540
0547552
FIG.
A–11
A–11
F–23
A–11
A–22
A–8
A–22
A–22
A–22
A–17
A–17
A–17
A–16
A–21
A–21
A–21
A–21
A–17
A–17
A–17
A–16
A–37
A–8
A–21
A–21
A–21
A–21
A–1
A–23
A–23
B–5
A–1
A–23
A–24
A–24
A–24
A–24
INDEX
11
15
2
14
23
32
22
18
16
22
13
2
5
4
6
20
13
23
4
16
10
14
24
10
25
23
27
18
14
1
23
17
10
9
14
10
2
PART NO.
0547560
0547570
0547610
0547620
0547630
0548030
0548040
0548050
0548060
0548090
0548100
0548120
0548120
0548120
0548120
0548120
0548135
0548140
0548140
0548150
0548160
0548160
0548170
0548170
0548190
0548203
0548210
0548220
0548609
0548611
0549020
0549020
0550052
0550055
0550094
0550111
0550121
FIG.
A–24
A–24
A–24
A–24
A–24
B–13
B–13
B–13
B–13
B–13
B–13
A–12
A–21
A–31
A–43
B–13
B–9
B–7
C–11
B–7
B–7
C–11
B–7
C–11
B–7
B–7
B–7
B–7
B–13
B–13
B–17
F–27
A–31
A–31
A–30
A–31
A–31
INDEX
13
8
12
12
12
1
4
2
3
10
7
20
15
24
1
9
13
25
20
3
1
16
2
15
4
11
12
6
17
22
3
9
18
19
22
16
15
PART NO.
0550142
0550205
0550208
0550215
0550218
0550219
0550221
0550222
0550224
0550227
0550228
0550229
0550229
0550229
0550242
0550243
0550246
0550250
0550256
0550256
0550257
0550257
0550300
0550343
0551030
0551041
0551042
0552010
0552011
0552021
0552031
0552070
0552082
0552092
0552130
0552131
0552142
FIG.
A–31
A–29
A–29
A–29
A–29
A–29
A–28
A–28
A–28
A–28
A–28
A–14
A–28
A–30
A–29
A–29
A–29
A–29
A–28
A–29
A–28
A–29
A–31
B–8
F–19
A–4
A–4
A–46
A–24
A–46
A–46
A–46
A–46
A–46
A–46
A–46
A–46
INDEX
13
3
23
12
1
3
4
7
14
17
16
11
26
21
11
16
17
20
24
14
23
13
17
1
7
18
17
12
5
8
9
10
14
22
21
5
3
PART NO.
0552210
0552210
0552332
0552340
0552351
0552360
0553140
0553141
0553142
0553143
0553144
0553145
0553147
0553151
0553151
0553622
0553632
0553642
0553660
0553660
0553712
0553730
0553730
0553760
0553790
0553790
0553811
0553811
0553820
0553820
0554030
0554030
0554075
0554075
0554075
0554076
0554076
FIG.
A–19
C–1
A–46
A–46
A–30
A–46
A–19
A–19
A–19
A–19
A–19
A–19
A–19
A–13
A–30
A–18
A–18
A–18
A–12
A–22
A–22
A–18
A–22
A–18
A–33
B–13
A–12
A–22
A–18
A–22
B–20
B–21
A–2
A–2
B–20
A–2
A–2
MAILSTAR 775
TP50162
INDEX
7
16
17
16
17
4
5
4
1
9
12
10
3
16
23
16
17
18
23
14
1
5
11
19
18
23
21
12
4
13
23
2
22
3
18
23
4
PART NO.
0554076
0554086
0554090
0554091
0554092
0554093
0554094
0554095
0554097
0554099
0554099
0554103
0554104
0554124
0554124
0554131
0554131
0554133
0554156
0554187
0554197
0554280
0554326
0554336
0555030
0555060
0555060
0555060
0555060
0555060
0555060
0555060
0555070
0555073
0555080
0555080
0555084
FIG.
B–20
B–20
B–20
B–20
B–20
B–20
B–20
B–20
B–20
B–19
B–20
B–20
B–20
B–19
B–20
F–19
F–7
B–14
B–20
B–20
B–20
A–37
B–19
B–19
F–22
A–31
A–49
B–10
B–13
B–5
C–13
C–14
B–3
B–3
B–1
B–3
B–1
INDEX
18
5
9
10
11
4
13
21
15
1
16
3
12
5
17
1
18
5
2
19
20
5
9
9
2
25
13
14
11
19
24
11
12
12
6
4
6
PART NO.
0555084
0555090
0555105
0555120
0555130
0555141
0555141
0555159
0555160
0555199
0555223
0555223
0555230
0555242
0555250
0555251
0555260
0555260
0555270
0555283
0555340
0555362
0555390
0555410
0556010
0556011
0556022
0556052
0556057
0556058
0556058
0556059
0556059
0556067
0556068
0556105
0556106
ISSUE 02/04
FIG.
B–3
B–3
B–3
B–9
B–3
B–3
B–4
B–10
B–10
B–10
B–10
B–2
A–46
B–9
B–10
B–10
B–10
F–14
B–9
B–10
C–1
B–3
B–3
B–9
F–13
C–1
C–1
F–13
A–28
A–28
A–29
A–28
A–29
B–18
A–28
B–18
B–18
INDEX
4
15
1
17
24
23
4
5
6
4
10
5
15
15
3
2
1
19
24
8
19
11
8
18
5
13
20
10
19
22
19
1
10
19
20
23
1
PART NO.
0556107
0556116
0556117
0556118
0556119
0556161
0556180
0556185
0556201
0556201
0556202
0556203
0556204
0556214
0556240
0557010
0557010
0557010
0557020
0557020
0557020
0557045
0557046
0557046
0557047
0557060
0557093
0557095
0557096
0557107
0557119
0557121
0557122
0557124
0557125
0557126
0557127
FIG.
B–18
B–2
B–2
B–2
B–2
C–1
B–18
B–18
B–18
C–1
B–18
B–18
B–18
B–18
F–14
B–3
B–6
F–17
B–3
B–3
B–6
B–6
A–29
B–6
F–1
B–10
B–6
B–10
B–10
B–6
B–6
A–24
A–24
B–6
B–6
B–6
B–6
INDEX
24
11
12
7
9
8
17
17
10
6
12
20
22
21
20
16
3
3
2
17
4
15
24
14
14
26
21
20
19
18
8
3
4
9
10
12
11
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0557128
0557131
0557146
0557147
0557148
0557173
0557176
0557176
0557177
0557180
0557223
0557258
0557620
0558030
0558057
0558057
0558202
0558204
0558220
0558382
0558400
0558531
0558540
0558550
0558620
0558620
0558644
0558644
0559080
0559165
0559510
0559511
0559570
0559600
0559640
0559650
0559670
FIG.
B–6
B–6
B–6
B–6
B–6
B–10
B–10
B–10
B–10
B–10
B–9
B–9
C–12
B–15
A–42
B–15
B–16
B–16
B–16
B–16
B–16
A–34
A–34
A–34
B–16
F–28
F–7
F–9
B–14
B–14
B–19
B–19
B–19
C–1
C–1
C–1
A–33
INDEX
20
7
6
17
17
23
21
24
21
25
2
4
17
2
9
1
1
1
9
4
8
7
6
5
18
6
19
4
7
4
11
11
13
14
1
4
10
PART NO.
0559670
0559690
0559710
0559720
0559720
0560013
0560013
0560014
0560014
0560015
0560015
0560016
0560017
0560017
0560017
0560017
0560018
0560018
0560019
0560060
0560080
0560090
0560100
0560110
0560115
0560116
0560130
0560160
0560170
0560197
0560201
0560210
0560220
0560230
0560230
0560240
0560310
FIG.
B–11
C–1
B–19
B–19
C–1
C–2
F–14
C–2
F–14
C–2
F–15
C–2
C–2
F–15
F–15
F–15
C–2
F–15
C–2
C–2
C–2
C–2
C–4
C–3
C–2
C–2
C–4
C–4
C–4
C–4
C–4
C–2
C–2
C–2
C–2
C–2
C–2
INDEX
16
21
18
19
22
7
2
2
4
9
3
5
3
6
9
2
10
1
8
19
14
12
20
21
20
21
13
24
23
21
21
18
16
15
22
17
13
PART NO.
0560311
0560312
0560312
0560312
0560312
0560314
0560315
0560316
0560319
0560319
0560320
0561126
0561127
0561128
0561129
0561173
0561173
0561173
0562011
0562021
0562042
0562060
0562072
0563006
0563007
0563012
0563015
0563016
0563016
0563021
0563022
0563023
0563025
0563027
0563028
0563030
0563031
FIG.
C–2
A–21
A–3
A–9
C–2
C–2
C–2
C–2
A–29
C–2
C–2
B–2
B–2
B–2
B–2
A–16
A–38
A–49
B–12
B–12
B–12
B–12
B–12
C–5
C–5
C–5
C–14
C–6
F–9
C–5
C–5
C–5
C–7
C–6
C–6
C–8
C–8
INDEX
13
1
5
1
13
13
13
13
4
13
13
1
3
4
2
20
2
5
6
3
1
11
5
13
11
12
23
14
7
1
7
8
18
18
17
7
6
PART NO.
0563032
0563033
0563033
0563034
0563035
0563039
0563041
0563060
0563070
0563093
0563094
0563098
0563102
0563118
0563119
0563123
0563135
0563143
0563143
0563144
0563144
0563145
0563146
0563160
0563180
0563203
0563204
0563206
0563208
0563211
0563213
0563214
0563215
0563218
0563220
0563220
0563220
FIG.
C–8
C–8
C–8
C–8
C–8
C–8
C–7
C–13
A–12
C–13
C–13
C–6
C–13
C–15
C–15
A–35
A–34
A–34
C–7
A–34
B–16
A–35
A–35
C–11
A–33
C–8
C–8
C–11
C–10
C–11
C–11
C–11
C–11
C–11
A–33
A–43
A–45
INDEX
12
11
16
17
1
15
21
5
16
4
9
11
11
10
10
15
10
2
8
11
6
10
14
4
20
13
19
3
7
13
10
1
18
17
19
3
6
PART NO.
0563220
0563220
0563220
0563220
0563220
0563220
0563220
0563220
0563220
0563220
0563220
0563223
0563230
0563246
0563246
0563246
0563271
0563281
0563283
0563284
0563284
0563286
0563286
0563340
0563390
0563400
0563440
0563460
0563460
0563461
0563470
0563472
0563510
0563515
0563517
0563532
0563560
FIG.
A–46
A–9
B–10
B–11
B–11
B–13
B–6
B–8
C–11
C–14
C–9
C–11
C–9
A–34
A–35
B–16
A–34
A–34
C–7
C–7
C–9
C–6
C–7
C–9
C–4
C–10
C–10
C–10
C–7
C–12
C–10
C–5
C–9
C–9
C–9
C–7
C–10
MAILSTAR 775
TP50162
INDEX
2
4
20
2
9
18
16
10
14
2
13
8
10
3
1
5
12
16
12
3
4
4
16
14
12
14
9
3
25
11
10
5
25
1
7
16
13
PART NO.
0563610
0563641
0563641
0563641
0563650
0563650
0563662
0563665
0563720
0563750
0563751
0563752
0563770
0563770
0563770
0563770
0563771
0563771
0563771
0563771
0563772
0563772
0563772
0563772
0563773
0563774
0563775
0563820
0563840
0563850
0563860
0563920
0563930
0563940
0564015
0564015
0564016
FIG.
C–11
C–10
C–12
C–7
A–19
C–12
A–8
C–13
C–14
C–10
C–10
C–7
A–12
A–37
A–8
C–3
A–12
A–37
A–8
C–3
A–12
A–37
A–8
C–3
A–42
A–42
A–42
C–14
C–14
C–14
C–14
C–9
C–7
C–9
E–4
E–5
E–4
INDEX
2
1
9
1
6
8
26
7
17
5
6
23
3
16
27
5
4
17
28
6
5
18
29
7
28
29
30
1
6
8
12
26
20
11
13
9
12
PART NO.
0564016
0564017
0564018
0564069
0564069
0564069
0564100
0564255
0564263
0564281
0564310
0564320
0564320
0564387
0564393
0564394
0564396
0565201
0565203
0565203
0565460
0565461
0565470
0565471
0565472
0565473
0565473
0565473
0565473
0565474
0565476
0565478
0565484
0565490
0565492
0565493
0565495
ISSUE 02/04
FIG.
E–5
E–4
E–5
E–4
E–5
F–28
B–19
E–4
E–4
E–7
C–14
B–1
E–5
E–4
B–17
E–5
B–17
D–18
D–16
D–18
F–17
B–7
B–8
B–8
B–8
A–30
A–33
B–11
B–7
B–8
B–8
B–7
B–7
B–8
B–8
B–8
B–8
INDEX
8
23
2
4
3
1
16
5
21
9
21
24
19
25
2
22
2
16
19
15
5
21
4
11
5
7
22
7
24
6
9
19
20
21
14
17
23
PART NO.
0565496
0565522
0565604
0566010
0566021
0566023
0566027
0566030
0566042
0566050
0566110
0566110
0566130
0566172
0566184
0566188
0566222
0566231
0566231
0566232
0566232
0566280
0566280
0566290
0566300
0566310
0566320
0566340
0566515
0566516
0566517
0566591
0566592
0566593
0566611
0566663
0567120
FIG.
B–8
B–7
B–9
A–44
A–44
A–44
A–44
A–44
A–45
A–45
A–13
A–44
A–43
A–44
A–1
A–44
A–43
A–43
A–44
A–43
A–44
A–13
A–25
A–47
A–44
A–45
A–45
A–45
A–43
A–43
A–43
A–43
A–43
A–43
A–43
A–44
A–21
INDEX
12
14
10
1
2
2
2
2
3
4
13
12
20
5
2
8
21
18
3
19
4
4
1
10
13
7
10
8
10
11
15
17
4
16
14
7
14
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0567120
0567260
0567260
0567660
0567660
0567660
0567660
0567660
0567660
0567660
0567660
0567751
0569016
0569033
0569034
0569052
0569054
0569055
0569083
0570050
0570050
0570050
0570070
0570100
0570101
0570110
0570130
0570160
0570170
0570170
0570231
0570232
0570252
0570260
0570280
0571100
0571101
FIG.
C–1
A–30
C–14
A–24
A–4
A–44
A–45
B–12
B–2
B–7
C–1
C–7
A–27
A–27
A–27
A–27
A–27
A–27
A–27
A–12
B–3
C–11
A–35
A–32
A–32
A–32
A–32
A–32
A–28
A–32
A–32
A–32
A–30
A–32
A–32
A–25
A–25
INDEX
3
27
20
15
7
15
1
20
17
7
2
10
1
17
19
2
12
3
13
22
18
11
8
12
12
11
1
3
6
2
14
8
26
4
15
3
3
PART NO.
0571103
0571116
0571118
0571118
0572180
0573017
0573320
0579323
0584340
0591141
0591161
0591162
0591250
0591270
0591270
0591300
0591320
0591370
0591370
0591370
0591390
0591452
0591456
0591456
0591465
0591480
0591580
0591660
0591700
0591840
0592100
0592101
0592120
0592130
0592168
0592168
0592240
FIG.
F–7
A–49
A–25
A–4
B–7
E–7
E–7
B–12
B–8
F–20
F–24
F–24
F–22
F–22
F–24
F–22
F–21
F–19
F–21
F–24
B–3
F–22
F–20
F–21
F–22
F–19
F–20
F–20
F–19
F–20
F–17
F–17
F–17
F–17
F–16
F–28
F–17
INDEX
2
2
3
1
17
15
3
4
18
21
3
4
4
7
9
3
9
9
1
6
14
14
17
19
11
6
20
11
8
7
4
1
14
6
26
5
2
PART NO.
0592360
0592380
0592380
0592390
0592390
0592401
0592750
0592750
0592811
0592811
0593012
0593012
0593027
0593029
0593039
0593042
0593044
0593045
0593046
0593047
0593048
0593049
0593052
0593055
0593057
0593170
0593205
0593220
0593260
0593266
0593267
0593290
0593563
0593564
0593715
0593840
0593933
FIG.
F–17
F–16
F–25
F–16
F–25
F–16
F–16
F–25
F–16
F–27
F–20
F–21
A–49
A–49
A–49
A–48
A–48
A–48
A–49
A–47
A–48
A–48
A–49
A–48
A–48
A–48
E–7
C–3
A–49
A–47
A–47
F–18
A–42
A–42
A–25
F–1
A–47
INDEX
13
1
3
3
2
28
2
4
4
1
14
16
8
16
11
17
9
7
1
1
22
26
19
4
8
13
4
17
9
7
5
8
16
14
2
20
2
PART NO.
0593934
0594205
0594302
0594303
0594304
0594305
0594320
0594418
0594520
0594525
0594525
0594628
0594628
0594653
0594674
0594689
0594693
0594693
0594695
0594696
0594697
0594709
0594717
0594728
0594757
0594758
0594758
0594758
0594763
0594763
0594766
0594768
0594770
0594778
0594780
0594783
0594952
FIG.
A–47
A–49
A–37
A–37
A–37
A–37
C–7
A–48
C–12
F–20
F–21
A–41
A–48
F–11
A–48
A–37
A–47
F–11
A–37
A–37
A–31
A–37
A–47
A–41
A–39
A–39
A–45
F–4
D–15
D–16
D–6
A–39
E–7
A–37
E–7
A–37
F–11
INDEX
15
21
8
7
9
10
22
25
22
19
12
9
14
8
6
19
11
9
15
12
11
6
13
19
4
20
13
13
6
23
19
21
25
11
27
22
1
PART NO.
0595051
0595070
0595080
0595090
0595100
0595121
0595130
0595140
0595150
0595152
0595153
0595156
0595160
0595170
0595191
0595270
0595270
0595280
0595280
0595301
0595311
0595350
0595380
0596006
0596006
0596506
0596514
0596514
0597013
0597013
0597013
0597013
0597013
0597014
0597014
0597049
0597060
FIG.
F–18
F–18
F–18
F–18
F–18
F–18
F–18
F–18
F–18
F–18
F–19
F–18
F–18
F–18
F–19
F–18
F–19
F–18
F–19
F–19
F–19
F–19
F–19
B–18
F–13
F–11
B–16
B–17
A–22
A–30
A–8
C–3
F–18
A–18
A–23
C–12
C–14
MAILSTAR 775
TP50162
INDEX
23
22
26
21
20
28
2
3
1
16
12
13
4
5
11
29
16
27
17
18
3
5
10
7
20
10
19
4
3
13
5
16
7
21
8
4
26
PART NO.
0597060
0597067
0597067
0597068
0597095
0597103
0597103
0597103
0597103
0597103
0597104
0597104
0597104
0597104
0597104
0597104
0597104
0597105
0597105
0597105
0597105
0597105
0597105
0597105
0597105
0597106
0597106
0597106
0597106
0597106
0597106
0597106
0597107
0597107
0597107
0597108
0597108
FIG.
E–4
A–12
A–8
A–42
A–42
A–11
A–12
A–4
B–8
C–4
A–11
A–31
A–32
B–1
D–5
F–22
F–24
A–21
A–29
A–47
B–19
C–14
C–4
F–11
F–18
A–28
A–48
A–49
B–18
B–3
F–13
F–20
C–12
C–3
F–18
A–13
A–30
INDEX
20
15
23
26
19
13
11
2
22
22
16
14
13
21
5
8
8
5
7
4
17
3
14
2
25
27
16
10
18
7
12
10
13
14
15
14
19
PART NO.
0597108
0597109
0597109
0597111
0597111
0597111
0597111
0597128
0597139
0597157
0597157
0597177
0597179
0597193
0597194
0597195
0597202
0597262
0597279
0597296
0597316
0597316
0597318
0597318
0597321
0597321
0597322
0597322
0597322
0597322
0597322
0597323
0597323
0597324
0597324
0597325
0597325
ISSUE 02/04
FIG.
B–9
A–42
A–48
B–3
C–10
C–7
C–9
D–3
B–19
A–39
F–3
D–4
D–2
D–4
D–1
D–4
D–4
A–31
C–12
F–18
A–17
C–1
A–11
A–12
A–43
B–8
A–19
A–31
B–13
B–3
B–6
B–10
F–23
B–19
F–11
A–41
A–42
INDEX
8
1
3
3
15
9
23
11
14
5
4
5
13
7
8
4
6
3
19
19
3
23
23
10
5
7
2
20
15
20
2
7
12
6
6
27
17
PART NO.
0597325
0597325
0597325
0597326
0597332
0597337
0597337
0597341
0597341
0597341
0597341
0597342
0597342
0597342
0597344
0597344
0597344
0597354
0597360
0597360
0597366
0597381
0597399
0597399
0597418
0597435
0597438
0597439
0597450
0597451
0597469
0597471
0597471
0597471
0597471
0597515
0597520
FIG.
A–8
C–13
C–4
C–9
F–2
B–3
B–6
B–3
B–4
C–2
F–15
A–10
A–47
B–20
B–8
F–18
F–22
D–3
A–31
A–33
A–7
D–3
A–4
F–1
F–11
A–22
B–12
A–16
A–18
B–7
C–15
A–43
B–12
C–6
C–9
A–42
A–21
INDEX
20
2
9
12
1
21
5
22
5
1
8
13
9
8
19
10
17
13
23
5
4
14
8
9
5
24
2
8
2
22
9
7
8
10
15
20
8
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
0597520
0597550
0597552
0597555
0597555
0597571
0597572
0597574
0597580
0597581
0597581
0597591
0597609
0597609
0597625
0597644
0597644
0597644
0597644
0597644
0597644
0597644
0597644
0597646
0597659
0597659
0597678
0597718
0597718
0597718
0597718
0597718
0597757
0597772
0597772
0597772
0597772
FIG.
B–8
B–8
C–8
C–2
F–15
A–21
D–2
F–2
F–12
D–13
D–7
A–11
D–15
D–16
C–12
A–34
A–34
C–6
C–7
C–7
C–7
C–9
C–9
A–34
C–13
C–14
A–39
A–21
A–22
A–28
A–7
A–9
A–37
B–11
B–9
C–10
C–12
INDEX
16
2
2
4
5
9
10
6
14
8
18
2
25
15
23
17
8
5
13
4
17
20
5
1
21
15
6
21
17
25
1
10
21
17
7
11
20
PART NO.
0597772
0597772
0597772
0597777
0597781
0597783
0597783
0597783
0597790
0597791
0597816
0597839
0597839
0597866
0597866
0597867
0597875
0597875
0597880
0597883
0597905
0597911
0597927
0597931
0597931
0597931
0598420
0598428
0598436
0598442
0598442
0598443
0598459
0598464
0598470
0598470
0598487
FIG.
C–13
C–3
C–5
A–48
F–1
B–21
D–13
D–16
A–7
F–7
A–6
A–5
B–13
C–5
C–6
B–21
A–8
A–8
C–14
B–5
A–21
B–5
A–16
D–13
D–7
F–12
F–11
C–15
C–15
A–26
B–20
C–15
A–10
D–1
D–1
D–2
A–34
INDEX
15
11
3
5
13
6
25
18
3
15
16
12
25
9
24
4
31
10
10
10
18
11
7
7
19
15
13
1
9
1
24
1
8
11
10
15
19
PART NO.
0598487
0598487
0598487
0598487
0598487
0598487
0598487
0598569
0598624
0598624
0598625
0598625
0598628
0598637
0598646
0598647
0598716
0598717
0599003
0599003
0599004
0599011
0599011
0599013
0599032
0599032
0599032
0599038
0599045
0599058
0599059
0599075
0599082
0599099
0599110
0599111
0599138
FIG.
A–34
C–6
C–7
C–7
C–7
C–9
C–9
D–2
C–16
E–4
E–4
E–5
F–11
C–15
C–15
C–15
D–14
D–14
C–3
C–4
C–12
C–12
C–13
B–1
E–4
E–5
F–27
E–5
B–1
B–18
B–18
B–3
E–4
B–17
B–1
B–1
B–3
INDEX
9
6
18
5
14
6
21
6
2
17
16
16
18
8
1
1
14
15
2
1
21
5
13
23
9
1
15
21
14
17
17
12
25
2
20
20
12
PART NO.
0599156
0599170
0599171
0599172
0599173
0599175
0599700
0599701
0599702
0599703
1000125
1000328
1610199
1610202
1700141
1700173
1800108
2380225
2380226
2700142
2990133
2990135
2990136
2990138
2990139
2990141
2990142
2990143
2990158
2990166
2990166
2990167
2990167
2990169
2990173
2990192
2990192
FIG.
B–10
B–17
B–1
B–1
B–1
B–17
C–12
B–1
B–1
F–21
D–9
D–15
D–13
F–6
D–13
F–26
F–25
A–43
A–2
C–9
F–23
F–23
F–23
F–23
F–23
F–23
F–23
F–23
F–23
F–20
F–21
F–20
F–21
F–22
F–23
F–20
F–22
INDEX
12
2
20
20
13
2
6
17
20
11
16
22
4
1
3
27
25
25
21
9
3
5
6
8
11
13
1
4
7
16
18
13
15
9
10
18
15
PART NO.
2990212
2990213
2990217
2990232
2990253
2990262
2990263
2990291
2990383
2990383
3350750
3350756
3350757
3350776
3400273
3400273
3400274
3400274
3400275
3400275
3400276
3400276
3400277
3400277
3400278
3400278
3400279
3400279
3470598
3860331
3860460
4280107
4280112
4280113
4280116
4280117
4280118
FIG.
F–24
F–24
F–24
F–21
F–20
B–19
B–19
F–22
F–21
F–23
A–33
A–33
A–33
A–33
B–16
F–28
B–16
F–28
B–16
F–28
B–16
F–28
B–16
F–28
B–16
F–28
B–16
F–28
A–10
F–11
F–6
F–15
F–15
F–15
F–15
F–15
F–15
MAILSTAR 775
TP50162
INDEX
12
11
14
13
9
7
2
19
14
9
7
12
11
12
17
9
15
20
14
21
13
19
11
15
10
16
9
14
3
16
17
14
17
23
26
25
25
PART NO.
4280119
4280120
4280122
4280123
4280125
4280127
4280128
4280129
4280132
4280133
4502829
4502829
4503158
4560336
6060110
6060110
6060126
6060129
6060132
6060133
6060134
6060135
6450702
6450703
7000001
7000001
7000850
7001706
7002594
7002594
7002595
7002595
7002595
7002595
7002595
7002595
7002613
FIG.
F–15
F–15
F–15
F–15
F–15
F–15
F–15
F–15
F–15
F–15
B–16
F–28
C–15
F–1
A–39
F–12
F–11
F–12
F–12
F–12
F–12
F–12
D–10
C–15
C–5
C–6
F–28
B–5
D–14
F–18
A–12
A–37
C–12
C–13
C–3
C–4
A–48
INDEX
28
24
10
4
7
15
18
16
27
29
12
17
8
3
23
3
20
4
13
5
12
6
11
1
10
25
4
21
21
14
2
15
7
8
19
6
21
PART NO.
7002613
7002858
7002859
7003117
7003119
7003512
7003748
7003749
7004566
7006504
7006505
7006690
7006869
7007180
7008691
7008692
7008697
7008699
7008726
7009103
7009155
7009221
7009221
7009546
7009546
7009816
7010354–001
7010485
7010486
7011659
7011660
7011661
7011662
7200340
7250154
7250163
7250202
ISSUE 02/04
FIG.
F–11
F–16
D–1
F–29
F–29
F–29
D–10
D–10
D–3
D–3
D–3
C–15
A–28
B–2
B–4
B–4
B–4
B–4
B–4
B–4
D–3
B–3
B–4
D–10
D–12
C–15
B–4
D–3
D–3
D–3
D–3
D–3
D–3
F–29
B–12
F–10
D–14
INDEX
19
17
2
11
11
6
4
5
6
2
14
2
11
10
1
9
1
12
24
8
11
9
1
1
2
3
8
9
7
10
10
8
19
PART NO.
7250220
7320132
7320149
7904332
7904332
8140104
8140105
8250919
8250942
8250944
8250959
8250960
8250962
8250967
8251056
8251056
8251057
8251057
8251062
8251100
8251102
8251102
8251115
8251136
8251137
8251150
8251151
8251152
8251155
8251156
8251156
8251157
8251158
8251159
8251193
8251218
8251224
FIG.
B–5
F–6
F–10
E–11
E–9
F–25
F–25
A–16
A–41
A–41
A–16
A–16
A–17
E–13
A–26
A–36
D–7
E–8
A–36
A–3
A–26
A–36
A–38
A–37
A–37
D–9
D–7
D–7
D–9
D–10
D–7
D–9
D–9
D–9
D–9
D–11
D–1
INDEX
1
6
6
12
5
21
20
11
8
7
4
6
11
1
12
5
2
24
7
11
11
3
5
2
4
7
8
6
3
2
9
4
1
5
15
28
12
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
8251226
8251234
8251256
8251363
8251363
8251364
8251468
8251489
8251544
8251568
8251573
8251603
8251604
8251605
8251606
8251608
8251611
8251661
8251661
8251662
8251663
8251664
8251722
8251760
8251764
8251935
8251951
8251977
8252137
8252140
0554031
8252588
8252603
8252957
8253291
8253334
8253335
FIG.
D–11
A–36
A–38
D–10
D–7
E–14
A–36
D–7
D–7
D–9
D–16
A–38
A–38
A–38
A–38
A–17
A–17
A–16
A–17
A–16
A–16
A–38
A–16
F–12
F–12
F–26
A–41
D–14
A–17
A–24
F–14
D–10
D–7
A–38
F–11
A–38
A–38
INDEX
22
18
5
3
10
4
8
14
7
13
22
5
19
13
11
17
12
17
5
16
1
5
13
10
9
22
15
22
8
7
1
6
16
4
23
5
13
PART NO.
8253336
8253341
8253440
8253442
8253458
8253458
8253498
8253517
8253517
8253519
8253556
8253584
8253598
8253598
8253598
8253837
8253879
8253888
8253889
8253890
8253895
8253895
8253896
8253899
8610109
8610111
8890109
9021007
9071010
9071100
9071100
9071105
9071105
9085100
9086015
9086015
9087007
FIG.
A–38
A–38
A–17
A–39
D–12
D–9
D–11
B–16
F–28
F–9
A–16
A–26
B–16
F–16
F–25
A–38
D–13
D–11
D–11
D–11
F–4
F–5
F–4
A–16
D–9
F–6
F–9
B–1
D–4
D–2
D–4
D–2
D–4
D–15
A–26
D–19
D–13
INDEX
11
5
15
3
3
11
3
16
22
9
9
4
2
10
8
18
13
25
24
4
3
2
2
12
10
15
14
26
9
11
10
14
10
26
10
17
16
PART NO.
9087020
9089040
9089040
9089041
9091030
9101001
9101003
9102001
9102020
9107025
9900000–0042
9900000–007
9900000–009
9900000–017
9900000–019
9900000–023
9900000–023
9900000–023
9900000–024
9900000–042
9900000–043
9900000–043
9900000–043
9900000–044
9900000–045
9900000–047
9900000–048
9900000–055
9900000–058
9900000–060
9900000–060
9900000–060
9900000–084
9900000–084
9900000–084
9900000–086
9900000–086
FIG.
D–17
D–11
D–7
D–11
D–17
D–11
D–15
D–11
D–16
D–15
D–5
C–6
C–9
E–14
D–15
D–6
E–13
F–26
D–6
A–16
A–16
A–17
A–29
A–5
F–26
D–5
A–16
A–21
F–25
A–28
A–31
A–47
A–16
A–26
A–4
A–36
A–36
INDEX
14
11
5
16
21
7
23
20
14
15
6
9
17
5
3
14
7
21
15
2
15
10
17
3
25
18
3
24
10
18
1
16
18
6
5
16
9
PART NO.
9900000–086
9900000–086
9900000–086
9900000–086
9900000–088
9900000–088
9900000–088
9900000–088
9900000–090
9900000–115
9900001–010
9900001–019
9900001–025
9900001–025
9900001–025
9900001–026
9900001–027
9900001–028
9900001–042
9900001–044
9900001–046
9900001–048
9900001–049
9900001–050
9900001–051
9900001–053
9900001–054
9900001–054
9900001–058
9900001–072
9900001–075
9900001–076
9900001–076
9900001–078
9900001–079
9900001–079
9900001–079
FIG.
E–11
E–13
E–14
E–9
A–26
B–9
D–14
E–13
E–14
A–1
A–27
F–7
A–29
A–4
F–1
F–26
A–5
B–9
E–12
A–43
A–33
F–28
A–21
B–2
A–38
F–2
A–29
B–18
F–13
E–12
A–27
A–27
F–14
A–16
A–27
B–10
F–1
INDEX
5
10
12
11
3
3
27
13
13
24
14
4
16
20
6
3
6
1
5
8
6
18
26
8
12
16
23
14
18
7
11
9
6
21
7
21
2
PART NO.
9900001–081
9900001–081
9900002–008
9900002–037
9900002–042
9900002–054
9900002–054
9900002–054
9900002–079
9900002–080
9900002–087
9900002–107
9900002–213
9900003–001
9900003–024
9900003–066
9900004–017
9900004–017
9900004–019
9900004–045
9900004–045
9900004–046
9900004–046
9900004–046
9900004–047
9900004–047
9900004–047
9900004–048
9900004–048
9900004–048
9900004–049
9900004–051
9900004–051
9900004–051
9900004–051
9900004–055
9900004–070
FIG.
A–27
F–7
D–15
A–29
F–26
A–38
A–47
F–26
F–26
A–4
F–26
C–13
A–5
A–5
A–29
C–6
C–2
D–5
B–8
A–47
B–18
C–13
D–5
F–13
A–30
F–26
F–27
A–32
A–6
F–17
A–10
A–22
E–10
E–8
E–9
F–14
F–26
MAILSTAR 775
TP50162
INDEX
8
13
2
20
26
8
17
2
1
6
9
6
8
1
18
22
6
25
25
14
9
22
24
9
14
17
10
5
11
12
3
7
6
16
16
10
19
PART NO.
9900004–071
9900004–071
9900004–071
9900004–072
9900004–073
9900004–073
9900004–076
9900004–077
9900004–077
9900004–084
9900004–087
9900004–098
9900004–098
9900004–100
9900004–100
9900004–110
9900004–116
9900004–121
9900005–008
9900005–019
9900005–019
9900005–019
9900005–019
9900005–020
9900005–020
9900005–039
9900005–039
9900005–039
9900005–039
9900005–040
9900005–040
9900005–040
9900005–040
9900005–040
9900005–040
9900005–040
9900005–040
FIG.
B–3
B–4
C–13
B–1
A–41
A–47
B–1
B–1
E–11
F–27
A–36
A–31
C–13
B–1
F–27
A–19
C–6
E–5
A–4
E–10
E–10
E–8
E–8
B–18
F–2
A–4
B–2
C–14
F–27
B–2
C–8
E–10
E–11
E–8
E–9
F–26
F–27
INDEX
6
3
12
18
13
21
22
25
3
7
22
12
26
15
14
8
13
14
23
12
20
18
4
5
14
12
6
22
2
10
10
2
10
1
6
12
6
PART NO.
9900005–041
9900005–041
9900005–042
9900005–042
9900005–042
9900005–043
9900005–053
9900005–062
9900005–064
9900005–064
9900005–068
9900005–068
9900005–105
9900005–110
9900005–127
9900005–197
9900006–106
9900009–007
9900009–022
9900009–036
9900009–037
9900009–037
9900009–037
9900009–042
9900009–057
9900009–058
9900009–058
9900009–061
9900009–075
9900009–077
9900009–090
9900014–007
9900014–007
9900014–007
9900014–007
9900014–007
9900014–008
ISSUE 02/04
FIG.
A–28
C–14
A–14
A–15
A–22
F–27
E–10
A–10
A–10
A–41
A–17
E–10
C–6
C–6
A–4
A–7
B–7
A–29
A–21
D–5
D–14
E–13
E–14
A–27
A–47
B–9
C–6
A–47
B–9
F–13
B–5
C–8
E–10
E–11
E–8
E–9
A–19
INDEX
8
19
4
3
19
4
8
7
11
16
14
26
19
20
10
7
15
19
28
2
17
4
8
5
6
9
21
12
12
19
20
3
1
11
2
7
11
PART NO.
9900014–008
9900014–008
9900014–008
9900014–008
9900014–008
9900014–009
9900014–009
9900014–032
9900014–044
9900014–045
9900014–051
9900014–070
9900014–075
9900015–002
9900015–002
9900015–002
9900015–003
9900015–003
9900015–003
9900015–003
9900015–003
9900015–003
9900015–003
9900015–003
9900015–003
9900015–003
9900015–003
9900015–004
9900015–004
9900015–004
9900015–004
9900015–004
9900015–004
9900015–005
9900015–005
9900015–005
9900015–005
FIG.
A–30
A–32
E–10
E–8
E–9
A–41
E–11
F–27
A–28
A–28
E–13
B–7
A–10
A–29
A–36
B–18
A–14
A–27
A–36
A–4
E–10
E–10
E–8
E–8
F–26
F–27
F–28
A–17
A–6
E–10
E–8
E–9
F–26
A–47
B–1
E–11
F–26
INDEX
15
7
5
13
15
12
4
11
13
5
9
10
2
24
10
15
5
10
17
4
13
19
19
5
11
3
19
7
13
4
21
14
16
20
19
2
18
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
9900015–005
9900015–006
9900015–006
9900015–006
9900015–006
9900015–006
9900015–015
9900015–017
9900015–017
9900016–0017
9900016–003
9900016–006
9900016–006
9900016–008
9900016–008
9900016–008
9900016–008
9900016–008
9900016–008
9900016–008
9900016–008
9900016–009
9900016–010
9900016–010
9900016–010
9900016–010
9900016–010
9900016–010
9900016–010
9900016–010
9900016–010
9900016–010
9900016–011
9900016–012
9900016–012
9900016–012
9900016–012
FIG.
F–28
A–41
B–1
B–7
F–27
F–27
A–5
A–7
C–8
C–11
D–6
A–29
A–36
A–21
A–22
A–27
A–28
A–31
A–7
C–14
F–1
F–9
A–17
A–28
A–32
C–13
E–10
E–8
E–9
F–1
F–14
F–17
F–28
B–9
C–11
C–14
C–3
INDEX
14
22
16
9
8
13
7
6
5
24
17
25
11
22
21
6
15
10
5
5
15
5
6
11
9
16
3
22
13
18
15
11
13
25
9
7
25
PART NO.
9900016–014
9900016–014
9900016–014
9900016–014
9900016–016
9900016–016
9900016–016
9900016–016
9900016–017
9900016–017
9900016–017
9900016–017
9900016–017
9900016–036
9900016–041
9900016–041
9900016–041
9900016–041
9900016–047
9900016–048
9900016–048
9900016–050
9900016–050
9900016–050
9900016–050
9900016–056
9900016–602
9900016–603
9900016–604
9900017–005
9900017–011
9900017–014
9900018–006
9900022–001
9900026–002
9900026–003
9900026–003
FIG.
A–41
B–7
C–11
C–13
C–10
C–12
C–5
C–7
A–14
C–6
E–5
F–13
F–9
A–6
B–3
C–11
D–16
F–24
F–14
B–9
C–3
C–10
C–12
C–5
C–7
C–8
F–17
A–49
F–9
B–4
F–15
A–33
A–28
B–5
F–20
A–12
A–13
INDEX
21
8
21
23
4
12
6
24
20
12
13
2
8
12
9
5
20
7
17
23
10
2
10
4
26
4
10
6
3
7
11
8
3
21
12
8
12
PART NO.
9900026–003
9900026–003
9900026–004
9900029–004
9900029–004
9900029–005
9900029–023
9900029–026
9900031–007
9900036–004
E1000205
E100204
E100204
E100204
E100205
e137113
E251019
E416113
E428108
E428109
E428110
E428111
E4961186
E4961187
E650165
e700708
E700765
E8251057
E8251154
E8251155
E8251157
E8251158
E8251159
E8251160
E8251161
E8251162
E8251164
FIG.
A–15
A–42
A–35
A–13
F–7
B–8
B–16
C–8
C–6
A–10
D–13
D–12
D–9
F–4
D–17
D–13
B–3
D–14
F–15
F–15
F–15
F–15
B–20
B–20
F–4
F–15
D–2
D–17
D–17
D–12
D–12
D–12
D–12
F–4
F–4
D–17
D–17
INDEX
4
3
2
18
8
20
13
18
7
6
19
19
2
9
20
5
24
2
21
22
20
19
6
7
15
13
3
12
4
6
7
18
8
8
7
7
17
PART NO.
E8251174
E8251177
E8251178
E8251179
E8251179
E8251180
E8251180
E8251191
E8251192
E8251194
E8251218
E8251221
E8251223
E8251227
E8251228
E8251361
E8251362
E8251396
E8251396
E8251397
E8251474
E8251475
E8251572
E8251654
E8251714
E8251714
E8251714
E8251714
E8251715
E8251715
E8251715
E8251716
E8251729
E8251729
E8251732
E8251732
E8251743
FIG.
D–13
D–17
D–17
D–13
D–17
D–13
D–17
D–13
D–13
D–13
D–12
D–6
D–17
D–13
D–13
D–17
D–17
D–17
E–4
D–17
D–15
D–15
D–15
C–15
E–10
E–11
E–8
E–9
E–11
E–12
E–9
E–12
D–18
D–19
D–18
D–19
D–18
INDEX
20
15
16
17
18
18
19
10
1
9
4
16
1
12
11
18
9
5
27
10
21
20
18
10
25
15
23
2
14
4
3
3
21
13
19
12
10
PART NO.
E8251863
E8251933
E8251951
E8251978
E8251979
E8252247
E8252257
E8252257
E8252258
FIG.
D–17
E–12
A–49
D–14
D–5
D–4
E–11
E–9
E–11
MAILSTAR 775
TP50162
INDEX
4
1
18
18
1
2
8
10
7
PART NO.
E8252335
E8252719
E8253474
E8253929
E8253930
E8253931
E825686
E825818
E825819
FIG.
E–9
C–15
D–17
C–16
C–16
C–15
C–15
E–12
E–12
INDEX
8
7
4
3
3
4
2
8
6
PART NO.
E825897
E825925
E825942
E825944
E825967
E8261730
E845259
E845261
ISSUE 02/04
FIG.
B–12
B–8
F–9
F–9
E–14
D–19
F–4
F–4
INDEX
9
3
1
2
7
15
5
6
PART NO.
E864122
E864299
E890503
M071001
M071010
M071020
M086015
FIG.
B–14
F–10
F–6
F–1
D–2
D–2
D–6
INDEX
3
4
12
21
11
14
16
MAILSTAR 775
TP50162
ISSUE 02/04
PART NO.
FIG.
INDEX
PART NO.
FIG.
INDEX
PART NO.
NOTES
FIG.
INDEX
PART NO.
FIG.
INDEX

parts catalog

Transcription

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