ZQ - Smc

Transcription

ZQ - Smc

Space Saving Vacuum Ejector/Vacuum Pump System
Series
21.6 mm
ZQ
[Option]
10 mm
Conventional
mm
0
h 1 109 g
t
d
i
W
eight
Wele unit withhvaancduum
c
ZQ
ZX
Sing ure swit
s
pres n filter
o
i
t
suc
Ejector
Pump System
P.1
P.15
NEW
Easy-to-use vacuum pressure switch
Push button type
provides easy
operation.
Vacuum pressure switch
With One-touch
fittings
with LED display
NPN open collector 1 output + analog voltage
PNP open collector 1 output + analog voltage
NPN open collector 2 outputs
PNP open collector 2 outputs
Can copy to up to
10 switches simultaneously.
The settings of the master pressure switch (source of copy) can be copied to the slave pressure switches.
Reduction in setting work
Prevention of mistakes in setting
Copy
Master pressure switch
(source of copy)
Slave pressure
switch
1 switch
2 switches
10 switches
Space Saving Vacuum Ejector
[Option]
Note) CE compliant:
For DC only.
Series ZQ
How to Order
For “Made to Order”, refer
to page 13.
Ejector Unit
ZQ1 05 1U K1
q
w
q Nozzle nominal size
05
07
10
e
5 L
r
t
y
EA
u
i
G
o
!0
!1
!3
!4
w Exhaust type
1U With silencer for single unit
3M With silencer for manifold
ø0.5
ø0.7
ø1.0
e Solenoid valve combination
t Solenoid valve rated voltage
r Pilot valve (Refer to Table (1).)
(Refer to Table (1).)
Symbol
K1
K2 Note 1)
J1
J2 Note 1)
Q1
Q2
N1
N2
Supply valve
Normally closed
Normally open
Vacuum release valve
Nil
Standard (DC: 1 W) Note 2)
Normally closed
Y
DC low wattage type (0.5 W) Note 2)
Normally closed
Normally closed
None
Normally open
None
Latching positive common
Normally closed
None
Latching negative common
Normally closed
None
Note 2) Avoid energizing the solenoid valve for
long periods of time. (Refer to Design
and Selection on Specific Product
Precautions.)
Table (1) Combination of Solenoid Valve, Pilot Valve and Power Supply Voltage
Combination
no.
q
w
e
r
t
y
u
i
o
!0
Solenoid valve
combination
symbol
K1
K1
K2
J1
J1
J2
Q1
Q2
N1
N2
Pilot valve
symbol
CE compliant
1 Note 3)
2 Note 3)
3 Note 3)
4 Note 3)
5
6
100 VAC (50/60 Hz)
—
200 VAC (50/60 Hz)
—
110 VAC (50/60 Hz)
—
220 VAC (50/60 Hz)
—
24 VDC
12 VDC
Note 3) CE compliant products are not
available for “1”, “2”, “3” and “4”.
Note 1) In cases when K2 or J2 (supply valve normally open) is
selected for the solenoid valve combination, when vacuum is
stopped for long periods of time (10 minutes or more), do not
continue to energize the supply valve, and shut off the air
supply.
Applicable power supply voltage (V)
100 AC 200 AC 110 AC 220 AC
Nil
—
—
—
—
Y
—
—
—
—
Nil
—
—
—
—
Nil
Y
—
—
—
—
Nil
—
—
—
—
Nil
—
—
—
—
Nil
Nil
—
—
—
—
Nil
—
—
—
—
∗ Combinations q to !0 in the above table are the only possible options.
1
!2
24 DC
12 DC
y Electrical entry
u Manual override Note 4)
L-type plug connector, with 0.3 m lead wire,
with light/surge voltage suppressor
L
Series ZQ
Nil
Non-locking push type
Latching type: Push-locking type
B
Locking type (Q1/Q2/N1/N2: Not applicable)
Note 4) Latching type supply valve: Available in “Nil” only.
In this case, the supply valve and release valve come
with a push-locking type.
L-type plug connector, without connector,
LO with light/surge voltage suppressor
Grommet, with 0.3 m lead wire
(Latching/AC type: Not applicable)
G
i Vacuum pressure switch suction filter Note 5)
EA
EB
EC
EE
FA
FB
FC
FE
F
o Vacuum pressure switch
unit specifications
0 to –101 kPa/NPN open collector 2 outputs, with suction filter
0 to –101 kPa/PNP open collector 2 outputs, with suction filter
Nil
With unit switching function Note 6)
0 to –101 kPa/NPN open collector 1 output + analog voltage, with suction filter
M
Fixed SI unit Note 7)
0 to –101 kPa/PNP open collector 1 output + analog voltage, with suction filter
P
(Initial value psi)
Note 6) Under the New Measurement Law, sales of
switches with the unit switching function are not
allowed for use in Japan.
Note 7) Fixed unit: kPa
Suction filter only
Note 5) The filter included in this product is of an simple type, and will become clogged quickly in environments with
high quantities of dust or particulates. Please make additional use of an air suction filter of the ZFA, ZFB or
ZFC series.
Warning
!0 Vacuum pressure switch
lead wire specifications
Nil
Without connector
G
Lead wire with connector
(Lead wire length 2 m)
With connector cover
The filter case of this suction filter is made of nylon. Contact with alcohol or similar chemicals may cause it to be
damaged. Also, do not use the filter when these chemicals are present in the atmosphere.
!1Check valve Note 8)
Nil
None
K
With check valve
Note 8) The check valve has a function to prevent
the exhaust air from the silencer overflowing
to the vacuum port side when a manifold is
used. However, depending on usage
conditions, it does not always suppress air
overflow to the desired extent. During usage,
please inspect thoroughly with actual
machine.
Also, in order to completely prevent the
overflow of exhaust air, leave plenty of
space between the check valve unit and
adjacent ejector to avoid interference from
the ejector’s exhaust unit.
Warning
q Cannot be used for vacuum retention.
w Use a release valve. (Without a release valve, a
workpiece may not be released.)
!2 Fitting (V port) Note 9)
Part no.
Symbol
Applicable tubing O.D.
0
1
2
3
4
5
Without fitting (M5 x 0.8)
VVQ1000-50A-M5
—
ø3.2 (Straight)
VVQ1000-50A-C3
KJS23-M5
ø4 (Straight)
VVQ1000-50A-C4
KJS04-M5
ø6 (Straight)
VVQ1000-50A-C6
KJS06-M5
ø3.2 (Elbow)
VVQ1000-F1-LC3
KJL23-M5
ø4 (Elbow)
VVQ1000-F1-LC4
KJL04-M5
!3 Fitting (P port) Note 9)
Filter only
!4 CE compliant
Symbol
Part no.
Object spec.
Nil
—
Nil
Without port
—
Manifold
Q
CE marked
0
2
3
5
—
ø4 (Straight)
KJS04-M5
ø6 (Straight)
KJS06-M5
ø4 (Elbow)
KJL04-M5
Note) CE compliant: For DC only.
Single unit
Note 9) For filter only (Without vacuum pressure switch)
When neither V port fitting nor P port fitting are needed, enter nothing or –00 in the dotted
line above “How to Order”.
2
10.2.17 10:24 AM
Page 4
Series ZQ
Manifold Ordering Example
How to Order
ZZQ1 07
Air pressure supply
(P) port position
B
8 stations
Exhaust
Note) Number of stations varies
according to nozzle nominal size
during simultaneous operation.
S With silencers (Both sides)
ø0.5
ø0.7
ø1.0
B
Maximum number
of stations in
simultaneous
operation
8 stations
6 stations
4 stations
C
How to Read Flow Characteristics
–60
15
–40
Air
consumption
–20
10
5
Maximum
suction flow
0
0.1
0.2
0.3
0.4
Vacuum pressure
20
–80
–60
–40
0.5
Air
consumption
10
–20
Maximum
suction flow
0.1
0.2
0.3
0.4
Maximum vacuum pressure (kPa)
20
0
60
50
–40
40
30
–20
20
Maximum
suction flow
0
0.1
0.2
0.3
0.4
Supply pressure (MPa)
3
Supply pressure
0.43 MPa
–20
5
10
15
Suction flow (l/min(ANR))
10
0.5
ZQ110 / Flow Characteristics
Air
consumption
10
–40
0
Maximum suction flow (l/min(ANR))
Air consumption (l/min(ANR))
–60
8
–60
0.5
ZQ110 / Exhaust Characteristics
Maximum vacuum
pressure
6
–80
–80
4
30
–60
–40
2
Maximum vacuum
pressure
Qmax
Suction flow
0
P1
Q1
–20
–80
Supply pressure
0.35 MPa
Pmax
–80
Maximum vacuum
pressure
SMC
Vacuum (V)
1 2 3 4 5 6 7 8
port
ZQ1053M-K1Y5L-EAG ZQ1103M-K1Y5L-EAG
Flow/Exhaust Characteristics
SMC
None (Release pressure is
supplied from the P port.)
Provided (Air can be
alternatively supplied
from the P port.)
SMC
Vacuum release pressure
supply port (PD port)
Maximum Number of Stations
in Simultaneous Operation
Nozzle
nominal
size
Right
SMC
08
Left
Both sides
SMC
1 station
2 stations
1 pc.
4 pcs. (Stations 1 to 4)
Note) By viewing the front side of vacuum port (V), stations
are counted starting from station 1 on the left side.
SMC
01
02
B S C
Note)
SMC
Number of stations
ZZQ108-BSB
∗ZQ1053M-K1Y5L-EAG (-Q)
SMC
Manifold
ZQ.qxd
Supply pressure
0.43 MPa
–80
Flow characteristics are expressed in ejector vacuum pressure and suction flow. If suction flow rate
changes, a change in vacuum pressure will also be
expressed. Normally this relationship is expressed
in ejector standard use.
In the graph, Pmax is max. vacuum pressure and
Qmax is max. suction flow. The valves are specified according to catalog use. Changes in vacuum
pressure are expressed in the below order.
1. When ejector suction port is covered and made
airtight, suction flow becomes 0 and vacuum
pressure is at maximum value (Pmax).
2. When suction port is opened gradually, air can flow
through, (air leakage), suction flow increases, but
vacuum pressure decreases. (condition P1 and Q1)
3. When suction port is opened further, suction flow
moves to maximum value (Qmax), but vacuum
pressure is near 0. (atmospheric pressure).
When vacuum port (vacuum piping) has no leakage, vacuum pressure becomes maximum, and
vacuum pressure decreases as leakage increases.
When leakage value is the same as max. suction
flow, vacuum pressure is near 0.
When ventirative or leaky work must be adsorbed,
please note that vacuum pressure will not be high.
Precautions
–60
Be sure to read before handling. Refer to
“Handling Precautions for SMC Products”
(M-E03-3) for Safety Instructions and
Vacuum Equipment Precautions.
–40
–20
Caution
0
5
10
15
20
25
Refer to the vacuum equipment model selection on
Best Pneumatics No.r for the selecting and sizing
of Series ZQ.
ZQ.qxd
10.2.17 10:24 AM
Page 5
Series ZQ
Specifications
Ejector
ZQ105
ZQ107
ZQ110
0.5
0.7
1.0
Maximum suction flow (l/min (ANR))
5
10
22
Air consumption (l/min (ANR))
14
23
46
Model
Nozzle nominal diameter (mm)
–80 kPa
Maximum vacuum pressure
0.3 to 0.5 MPa
(Normally open: 0.3 to 0.45 MPa)
Supply pressure range
Supply pressure Note)
0.35 MPa
0.43 MPa
5 to 50°C
Operating temperature range
Air / Inert gas
Fluid
Note) Maximum suction flow can be obtained by standard supply pressure.
Weight
Single
unit
With suction filter Note 1)
95 g
With vacuum pressure switch and suction filter Note 2)
109 g
End plate assembly for manifold
122 g
Note 1) Including a 0.3 m connector for supply valve and vacuum release valve.
Note 2) Including a 0.3 m connector for supply valve and vacuum release valve and a 2 m connector for vacuum pressure switch.
Calculation of weight for the manifold type
(Single unit weight) x (Number of stations) + (Weight of end plate assembly for manifold)
Example) Vacuum pressure switch + 8 stations with suction filter
109 g x 8 + 122 g = 994 g
Supply Valve / Vacuum Release Valve
Normally closed
Type
Standard (1 W)
Low wattage type (0.5 W)
VQ110-
VQ110Y-
Latching type
Normally open
L
VQ110 N
-
ZQ1-VQ120-
Push-locking type
Non-locking push type /
Locking type (Tool type)
12, 24 VDC, 100, 110, 200, 220 VAC
12, 24 VDC
Model
(
Refer to “How to Order” for
solenoid valves on page 6.
)
Non-locking push type / Locking type (Tool type)
Manual override
Rated coil voltage
12, 24 VDC, 100, 110, 200, 220 VAC
DC
Power consumption
(current value)
Electrical entry
1W
12, 24 VDC
0.5 W
1W
100 VAC
0.5 VA (5 mA)
—
0.6 VA (6 mA)
—
110 VAC
0.55 VA (5 mA)
—
0.65 VA (5.9 mA)
—
200 VAC
1.0 VA (5 mA)
—
1.2 VA (6 mA)
—
220 VAC
1.1 VA (5 mA)
—
1.3 VA (5.9 mA)
—
Grommet
L-type plug connector
Grommet
(with light/surge voltage suppressor)
with light/surge
( voltage
suppressor )
with light/surge
voltage suppressor
(
)
4
ZQ.qxd
10.2.17 10:24 AM
Page 6
Series ZQ
Specifications
Vacuum Pressure Switch
ZQ1-ZSE (ZSE10)
ZQ1-ZSF (ZSE10F)
Rated pressure range
0 to –101 kPa
–100 to 100 kPa
Set pressure range/Display pressure range
10 to –105 kPa
Model
–105 to 105 kPa
500 kPa
Withstand pressure
Minimum setting unit
0.1 kPa
Power supply voltage
12 to 24 VDC ±10%, Ripple (p-p) 10% or less (with power supply polarity protection)
40 mA or less
Current consumption
NPN or PNP open collector: 2 outputs (selectable)
Switch output
80 mA
Maximum load current
28 V (with NPN output)
Maximum applied voltage
2 V or less (with load current of 80 mA)
Residual voltage
2.5 ms or less (Response time selections with anti-chattering function: 20, 100, 500, 1000 and 2000 ms)
Response time
With short-circuit protection
Short circuit protection
±0.2% F.S. ±1 digit
Repeatability
Hysteresis
Analog
output
Hysteresis mode
Variable (0 or above) Note 1)
Window comparator mode
Voltage
output
1 to 5 V ±2.5% F.S.
Output voltage (rated pressure range)
±1% F.S. or less
Linearity
Approx. 1 kΩ
Output impedance
Display system
3 1/2-digit, 7 segment LED 1-color display (Red)
±2% F.S. ±1 digit (at ambient temperature of 25 ±3°C)
Display accuracy
Operation indicator light
Lights when ON, OUT1: Green, OUT2: Red
IP40
Enclosure
Operating/Stored: 35 to 85% RH (with no condensation)
Ambient humidity range
Environmental
resistance
1000 VAC for 1 min. between live parts and case
Withstand voltage
Insulation resistance
50 MΩ or more (at 500 VDC) between live parts and case
Vibration resistance
10 to 150 Hz at the smaller of amplitude 1.5 mm or acceleration 20 m/s2 in X, Y, Z directions for 2 hrs. each (De-energized)
100 m/s2 in X, Y, Z directions 3 times each (De-energized)
Impact resistance
Temperature characteristics
±2% F.S. (at 25°C of ambient temperature range between –5 and 50°C)
Oil-resistant cabtire cord
Cross section: 0.15 mm2 (AWG26), 5 cores, 2 m, Conductor O.D.: 1.0 mm
Lead wires
Note 1) If the applied voltage fluctuates around the set-value, the hysteresis must be set to a value more than the fluctuating width, otherwise chattering will occur.
Note 2) For others, refer to ejector specifications on page 4.
Construction
Single unit
Manifold
t
r
e
u
w
i
q
Component Parts
No.
5
o
y
Description
Replacement Parts
Material
No.
—
5
1
Poppet valve assembly
2
Nozzle
Aluminum alloy
3
Diffuser
Aluminum alloy
4
Vacuum release flow adjustment needle
Aluminum alloy
Material
Part no.
Solenoid valve
Description
—
Refer to page 6.
6
Filter element
PVF
XT534-5-001-AS
7
Sound absorbing material 1 (single unit)
PVF
ZQ-SAE
8
9
Sound absorbing material 2 (manifold)
—
PVF
Refer to page 6
ZZQ-SAE
257-ZQ-CT.qxd
10.5.11 11:26 AM
Page 2
Series ZQ
How to Order
Pilot valve
Solenoid Valve
Standard (DC: 1 W)
∗ AC type: Not applicable
Nil
Y
L
N
Actuation
1
Normally closed
VQ1 1 0
ZQ1-VQ1 2 0
Connector assembly
part no.
쎲 How to order connector assembly
• Single
AXT661-14A-
Solenoid valve rated voltage
5 L
5 L
1
2
3
4
5
6
100 VAC (50/60 Hz)
200 VAC (50/60 Hz)
110 VAC (50/60 Hz)
220 VAC (50/60 Hz)
24 VDC
12 VDC
DC positive common
• Latching
AXT661-13ADC negative common
• Latching
AXT661-13AN100 VAC
• Single
AXT661-31A• Latching
AXT661-32A-
Manual override Note)
Actuation
2
Normally open
Nil
B
Pilot valve
Nil
Locking type
AXT661-35A-
Note) Latching type: Available in “Nil” only
Standard (1 W)
Lead wire length
Electrical entry Note)
5
6
200 VAC
• Single
24 VDC
12 VDC
L
Nil
300 mm
600 mm
1000 mm
2000 mm
3000 mm
Connector, socket (3 pcs) only
L-type plug connector,
with 0.3 m lead wire
6
10
20
30
LO without connector
G
AXT661-12A
쎲 Lead wire length of the plug
connector
Note) Mounting screws are attached.
Vacuum Pressure
Switch
ZQ1-ZS
A
Vacuum pressure switch specifications
Check valve Note 3)
EA
EB
EC 0 to –101 kPa/NPN open collector 1 output + analog voltage, with suction filter
EE 0 to –101 kPa/PNP open collector 1 output + analog voltage, with suction filter
FA
FB
FC 100 to –100 kPa/NPN open collector 1 output + analog voltage, with suction filter
FE 100 to –100 kPa/PNP open collector 1 output + analog voltage , with suction filter
Nil
K
M
P
(Initial value psi)
Note 1) Under the New Measurement Law, sales
of switches with the unit switching function
are not allowed for use in Japan.
G
Fitting (V port)
Warning
Nil
None
With check valve
Note 3) The check valve has a function to prevent the exhaust air from the
silencer overflowing to the vacuum port side when a manifold is
used, but it is incapable of completely preventing overflow. During
usage, please inspect thoroughly with actual machine.
Also, in order to completely prevent the overflow of exhaust air,
leave plenty of space between the check valve unit and adjacent
ejector to avoid interference from the ejector’s exhaust unit.
Vacuum pressure switch unit specifications
Nil
The lead wire length for a valve with a
lead wire is 300 mm. When in need of
a valve with a lead wire longer than
600 mm, place an order for a valve
without a connector and connector assembly.
Without connector
(lead wire length 2 m)
w Use a vacuum release valve. (Without a
vacuum release valve, the workpiece may
not be released.)
Lead wire with connector part no.
ZS-39-5G
Note
Lead wire length 2 m
(With connector cover)
Symbol Applicable tubing O.D.
0 Without fitting (M5 x 0.8)
1
ø3.2 (Straight)
2
ø4 (Straight)
3
ø6 (Straight)
4
ø3.2 (Elbow)
5
ø4 (Elbow)
∗ The vacuum pressure switch mounted on this product is equivalent to our SMC product, the ZSE10 series compact digital pressure switch.
쎲 Pressure switch
correspondence
table
Vacuum Ejector Series ZQ ZQ1
Vacuum Pressure Switch for ZQ
Digital Pressure Switch Series ZSE10
ZQ1 ZS
A
For details regarding vacuum pressure
switches, refer to the catalog, “Series
ZSE10” (CAT.ES100-75).
ZSE10
Rated pressure range/Output specifications
(Refer to rated pressure range/output specifications correspondence table)
Vacuum pressure switch lead wire specification
Vacuum pressure switch unit specification
Rated pressure range/Output specifications correspondence table
Vacuum pressure switch for ZQ
ZQ1-ZSEA쏔쏔쏔-쏔-A
ZQ1-ZSEB쏔쏔쏔-쏔-A
ZQ1-ZSEC쏔쏔쏔-쏔-A
ZQ1-ZSEE쏔쏔쏔-쏔-A
ZQ1-ZSFA쏔쏔쏔-쏔-A
ZQ1-ZSFB쏔쏔쏔-쏔-A
ZQ1-ZSFC쏔쏔쏔-쏔-A
ZQ1-ZSFE쏔쏔쏔-쏔-A
Series ZSE10
ZSE10-쏔-A-쏔쏔쏔쏔
ZSE10-쏔-B-쏔쏔쏔쏔
ZSE10-쏔-C-쏔쏔쏔쏔
ZSE10-쏔-E-쏔쏔쏔쏔
ZSE10F-쏔-A-쏔쏔쏔쏔
ZSE10F-쏔-B-쏔쏔쏔쏔
ZSE10F-쏔-C-쏔쏔쏔쏔
ZSE10F-쏔-E-쏔쏔쏔쏔
Specification
0 to –101 kPa/NPN open collector 2 outputs
0 to –101 kPa/PNP open collector 2 outputs
0 to –101 kPa/NPN open collector 1 output + analog voltage
0 to –101 kPa/PNP open collector 1 output + analog voltage
6
10.2.17 10:24 AM
Page 8
Series ZQ
Dimensions
Type K1
ZQ1
1U-K1
5
6
-
∗32
∗23
∗13.1
∗17.6
-
4 x ø3.5
Mounting hole
(300)
∗33
∗25
SMC
17.7
107.5 Note 1)
Circuit diagram
P
V
- EF
-
Type J1
ZQ1
1U-J1
E
F
F-
K
F K-
-
(With L-type plug
connector)
-
V
Pilot pressure exhaust
(PE) port
M3, Atmospheric
release Note 4)
Bracket A (Standard)
Suction filter
Supply valve
2x
ø3
dy .2 thr
mo oug
ho unt h
le) ing
(63.1)
(63.1)
20.2
PE
3.5
10
17.7
107.5
(AC type)
Circuit diagram
EXH
P
PE
V
7
-
E
F
V
-
F-
V
E
F
Exhaust part
22.8
V
K-
F K-
Note 1)
Vacuum (V)
port
(M5) Note 4)
8.4
3
P
0.8
1U-J1
62.8
(Bo
Air pressure supply
(P) port
M5 Note 4)
ZQ1
Vacuum pressure
switch
SMC
5
6
V
(3.7)
69.4
76.3
1U-K1
V
Vacuum (V)
port
(M5) Note 4)
Note 1) The above dimensions are for ZQ1
1U-K1 56 L-E
G -00.
5
In case of ZQ1
1U-K1 6
-F -00, the overall length is 87.2.
Note 2) Dimensions marked with “∗” are those after bracket A is mounted.
Note 3) When the body is mounted, tighten with a torque of 0.6 ± 0.06 N폷m.
Using excessive torque may cause damage to the body.
Note 4) The pitches of P, V and PE ports are determined assuming the use
of the KJ series one-touch fittings. If used with other fittings, these
may cause interference, dependant on their type and size. Please
refer to the catalog to confirm the sizes of the fittings to be used.
EXH
ZQ1
Exhaust part
22.8
10
PE
Release valve
8.4
∗3
(63.1)
(Grommet type)
0.8
62.8
2x
ø3
dy .2 thr
mo oug
ho unt h
le) ing
3
P
Supply valve
Vacuum pressure
switch
20.2
∗30.5
29.4
20.3
PE
Suction filter
(Bo
(55.3)
∗79.3
Air pressure supply
(P) port
M5 Note 4)
69.4
76.3
(PE) port
M3, Atmospheric
release Note 4)
(With L-type plug connector)
Vacuum release flow adjusting needle
29.4
20.3
ZQ.qxd
(3.7)
1U-J1 56 L-E
G -00.
In case of ZQ1
1U-J1
Note 2) The dimensions after bracket A is mounted are the same as those of
the K1 type.
10.2.17 10:24 AM
Page 9
Series ZQ
Dimensions
-
-
Type K2
ZQ1
1U-K2
(68.4)
Air pressure supply port (P port)
M5 Note 4)
Supply valve
Release valve
2x
(B ø3
od .2
t
y
ho mo hrou
le N un gh
ote tin
g
2)
)
Vacuum (V)
port
(M5) Note 4)
20.2
PE
29.4
20.3
Suction filter
62.8
57.3
Pilot exhaust port (PE port)
M3, Atmospheric release Note 4)
P
0.8
17.7
Circuit diagram
1U-K2 56 L-F .
In case of ZQ1
1U-K2
- EF
, the overall
length is 107.5.
Note 2) The dimensions after bracket A is mounted are the same as those
of the K1 type.
EXH
V
ZQ1
1U-K2
Type J2
ZQ1
1U-J2
- F-
V
E
F
V
E
F
-
-
K-
PE
Exhaust part
87.2 Note 1)
10
P
22.8
9.7
3
V
-
Pilot exhaust port (PE port)
M3, Atmospheric release Note 4)
(68.4)
Air pressure supply port (P port)
M5 Note 4)
Supply valve
Suction filter
2x
(B ø3
od .2
t
y
ho mo hrou
le N un gh
ote tin
g
2)
)
Vacuum (V)
port
(M5) Note 4)
20.2
PE
29.4
20.3
P
0.8
10
EXH
PE
V
ZQ1
1U-J2
-F-
22.8
87.2
Circuit diagram
P
17.7
V
E
F
-
Exhaust part
9.7
V
3
ZQ.qxd
Note 1)
1U-J2 56 L-F .
In case of ZQ1
1U-J2
- EF
, the overall
length is 107.5.
of the K1 type.
8
10.2.17 10:24 AM
Page 10
Series ZQ
Dimensions
A
-
(PE) port
M3, Atmospheric
release Note 4)
0
B
A
-
0
B
Suction filter
Supply valve
62.8
SMC
(63.1)
20.2
3
P
0.8
17.7
3.5
10
107.5
Circuit diagram
P
V
F-
-
V
K-
F K-
-
-
-
0
B
A
(PE) port
M3, Atmospheric
release Note 4)
Suction filter
Supply valve
62.8
2
(Bo x ø3.2
dy
t
m hrou
ho ount gh
le) ing
(63.1)
Air pressure supply
(P) port
M5 Note 4)
20.2
PE
0.8
107.5 Note 1)
10
Circuit diagram
EXH
PE
V
ZQ1
9
1U- Q
N2
-
E
F
V
-
Exhaust part
17.7
F-
V
E
F
V
K-
F K-
Vacuum (V)
port
(M5) Note 4)
8.4
3
P
P
Vacuum pressure
switch
SMC
Type Q2, N2
ZQ1
1U-Q2
ZQ1
1U-N2 56
-
V
E
F
(3.7)
69.4
76.3
-
V
ZQ1
E
F
Note 1)
5
1U- Q
G -00.
N 1 6 L-E
5
In case of ZQ1
1U- Q
N16
of the K1 type.
Note 3) When the body is mounted, tighten with a torque of 0.6 ± 0.06 N 폷m.
EXH
5
1U- Q
N16
Exhaust part
22.8
Vacuum (V)
port
(M5) Note 4)
8.4
29.4
20.3
PE
PE
Release valve
2
(Bo x ø3.2
dy
t
m hrou
ho ount gh
le) ing
Air pressure supply
(P) port
M5 Note 4)
Vacuum pressure
switch
69.4
76.3
Type Q1, N1
5
ZQ1
1U-Q1 6
ZQ1
1U-N1 56
29.4
20.3
ZQ.qxd
(3.7)
5
1U- Q
G -00.
N 2 6 L-E
5
In case of ZQ1
1U- Q
2
-F
-00,
the
overall
length is 87.2.
N 6
of the K1 type.
10.2.17 10:24 AM
Page 11
Series ZQ
Dimensions
Common pilot pressure exhaust (PE) port
(One-touch fitting: Applicable tubing O.D. ø4)
Supply valve
Common air pressure supply (P) port
3.5
Release valve
(R
)
5.5
(Body mounting
hole Note 4))
Manifold type (without PD port)
ZZQ1
-BSB
∗ZQ1
3M-
P
A
(Pitch) P = 10
13
A
0
B
0
B
L2
L1
PE
8
P
Exhaust part
2 x ø3.5
(Body mounting
hole Note 4))
13.2
28.8
62.8
3
75
SMC
Attached
washer
SMC
Attached
washer
SMC
Suction filter
76.8
PE
68.9 Note 2)
63.6
(60.1)
V
Left
Dimensions
10.2
8.9
Right
81
107.5 Note 1)
111 Note 1)
∗9
8.5
ZQ.qxd
Left
Right
21
(3.7)
10
Vacuum (V) port
(M5) Note 5)
(mm)
n
1
2
3
4
5
6
7
8
L1
L2
26
42
36
52
46
62
56
72
66
82
76
92
86
102
96
112
Note 1) The above dimensions are for ZZQ104-BSB.
∗ ZQ1
3M-K1 56 L-E G-00.
∗ ZQ1
3M-K2 56 L-E GK-00.
∗ ZQ1
3M-J1 56 L-F-00.
∗ ZQ1
3M-Q1 56 L-E -00.
∗ In case of ZQ1
3M-KJ
∗ In case of ZQ1
3M- Q
N
∗ In case of ZQ1
3M-KJ
- EF
-00, the overall length is 107.5.
∗ In case of ZQ1
3M- Q
- EF
-00, the overall length is 111.
N
Note 2) ∗ The above dimensions are for ZQ1
3M-KJ 2 56
- EF
.
Note 3) ∗ Dimensions marked with “∗” are those after the attached square
bracket is mounted.
Note 4) When the body is mounted, tighten with a torque of 0.6 ± 0.06
N 폷m.
Note 5) The pitches of V ports are determined assuming the use of the KJ
series one-touch fittings. If used with other fittings, these may
cause interference, dependant on their type and size. Please refer
to the catalog to confirm the sizes of the fittings to be used.
Note 6) When the release valve is not used, design the circuit for vacuum
release separately in order to release a workpiece.
Circuit EXH
diagram
P
Left
EXH
P
Right
PE
PE
V
∗ZQ1
3M-K1
-
5
6
V
- EF
∗ZQ1
3M-K2 56
K-
V
- EF
∗ZQ1
3M-J1
-F-
V
∗ZQ1
3M-Q1 56
K-
- EF
10
10.2.17 10:24 AM
Page 12
Series ZQ
Dimensions
Manifold type (with PD port)
ZZQ1
-BSC
∗ZQ1
3M-
-
Common air pressure supply (P) port
Supply valve
Release valve
Common release pressure supply (PD) port
A
(Pitch) P = 10
13
A
0
B
0
B
L2
L1
Release to the atmosphere.
8
Exhaust part
12.2 13.6 13.6
4 x M5 through
(for mounting) 5.5
79
Suction filter
SMC
SMC
SMC
76.8
68.9 Note 2)
63.6
62.4
Right
90
Left
(3.7)
112
Dimensions
Left
Right
21
10
1
2
3
4
5
6
7
8
L1
L2
26
42
36
52
46
62
56
72
66
82
76
92
86
102
96
112
Note 1) The above dimensions are for ZZQ104-BSC.
∗ ZQ1
3M-K1 56 L-E G-00.
∗ ZQ1
3M-K2 56 L-E G-00.
∗ ZQ1
3M-J1 56 L-F -00.
∗ ZQ1
3M-Q156 L-E G-00.
∗ In case of ZQ1
3M-F -00, the overall length is 91.7.
∗ In case of ZQ1
3M-E G-00, the overall length is 112.
Note 2) ∗ The above dimensions are for ZQ1
3M-KJ 2 56
.
Note 4) The pitches of V ports are determined assuming the use of the KJ series
one-touch fittings. If used with other fittings, these may cause
interference, dependant on their type and size. Please refer to the
catalog to confirm the sizes of the fittings to be used.
Note 5) When the release valve is not used, design the circuit for
vacuum release separately in order to release a workpiece.
PE
Left
PE
P
P
PD
PD
EXH
Right
EXH
V
∗ZQ1
11
Vacuum (V) port
(M5) Note 4)
(mm)
n
Circuit
diagram
10.2
8.9
V
6
ZQ.qxd
3M-K1
-
5
6
V
- EF
∗ZQ1
3M-K2
K-
5
6
V
-EF
∗ZQ1
3M-J1
-F-
V
∗ZQ1
3M-Q156 - EF
K-
10.2.17 10:24 AM
Page 13
Series ZQ
Dimensions
Fittings / Fitting type filter dimensions after installation
V port
<With vacuum pressure switch>
Applicable tubing O.D.:
ø3.2
Vacuum (V) port
ø4
Vacuum (V) port
VVQ1000-50A-C3
VVQ1000-50A-C4
Applicable thread size: M5
Vacuum (V) port
VVQ1000-50A-M5
VVQ1000-F1-LC4
21.4
21.4
VVQ1000-F1-LC3
Applicable tubing O.D.: ø3.2
Vacuum (V) port
ø7.9
VVQ1000-50A-C6
5.8
5.9
5.9
(3.7)
ø6
Vacuum (V) port
Applicable tubing O.D.: ø4
Vacuum (V) port
ø7.9
ø10
ø10
9.2
9.2
V port
<Suction filter only>
KJS23-M5
(VAC. port)
KJS04-M5
16.5
(VAC. port)
(VAC. port)
16.38
15.6
15.3
15.5
KJS06-M5
KJL23-M5
KJL04-M5
ø8.4
(VAC. port)
10
ø9.3
10.6
(VAC. port)
P port (for ejector)
(P. port)
KJS04-M5
KJS06-M5
16.38
15.5
(P. port)
(P. port)
10.6
ø9.3
15.6
ZQ.qxd
KJL04-M5
12
Series ZQ
Made to Order Specifications
Please contact SMC for detailed dimensions, specifications, and lead times.
1 Port Exhaust Specifications
Manifold
ZZQ1 Stations∗
B2B X125
Port exhaust specifications
Exhaust port is changed for “Port Exhaust Specifications.”
Dimensions
ZZQ1 -B2B-X125
∗ZQ1 3M-
(-Q)
2 x Rc 1/4
EXH. port
P
8
PE
P
PE
62
13
Series ZQ
Manifold Exploded View
e
y
r
y
b
y
r
y
a) part
t
b) view
w
a) part
t
q
a) part
t
Component Parts
1
2
3
Description
Hexagon socket head cap screw
End block L
End block R
Part no.
Refer to “How to Order” below.
Refer to “Table (1)” (including 1 pc. of y).
Refer to “Table (1)” (including 1 pc. of t).
4
Ejector assembly
ZQ13M--- (-Q)Note 1)
(1 pc. each in t and y is included.)
5
6
Ejector body gasket for manifold
Exhaust block gasket
ZQ-3-005-10AS Note 2)
ZQ-3-009-10AS Note 2)
No.
Table (1)
Description
End block L
End block R
With PD port
ZQ1L-2-BSB-AS
ZQ1R-2-BSB-AS
Without PD port
ZQ1L-1-BSB-AS
ZQ1R-1-BSB-AS
Note 1) Refer to pages 1 and 2 for detailed description of “How to Order”.
Note 2) 10 pcs. are included in one set.
Replacement of V Port Fittings (With vacuum pressure switch)
Working Procedure
Disassembly
Loosen and remove the clamp rod q.
Assembly
1. Install the ejector body gasket for manifold t into the
gasket groove of each ejector assembly r. Install the
exhaust block gasket y around the projected part.
2. Install the exhaust block gasket y around the projected
part of the end block L w.
gasket groove of the end block R e.
4. Align the ejector assemblies r, end block (L) w, and
end block (R) e using positioning pins (at the two “a”
positions) and fasten with clamp rods q (2 pcs.) (with a
tightening torque of 0.6 N폷 m ± 0.06 N폷 m).
V port fittings are cassette style for easy replacement.
The fittings are blocked by a clip. Remove the clip with a flat blade screwdriver, etc. to replace the fittings.
When mounting the fittings, after inserting the fitting assembly until it stops,
then put the clip into the prescribed position completely.
How to Order Hexagon
Socket Head Cap Screw
Fitting assembly
ZQ – STB 05
Number of stations
01 1 station
02 2 stations
Note) 2 pcs. are included in one set.
08 8 stations
Clip (ZK1-CP-A)
∗ 10 pcs. in one set
Applicable tubing O.D. ø3.2
Applicable tubing O.D. ø4
M5 female thread
Straight
VVQ1000-50A-C3
VVQ1000-50A-C4
VVQ1000-50A-C6
VVQ1000-50A-M5
Elbow
VVQ1000-F1-LC3
VVQ1000-F1-LC4
—
—
14
Space Saving Vacuum Pump System
[Option]
Note) CE compliant:
For DC only.
Series ZQ
How to Order
Vacuum Pump Unit
ZQ1000 U K1
q
w
5 L
e
r
t
EA
y
u
G
i
o
!0
!1
!2
q Body type
U For single unit
M For manifold
w Solenoid valve combination
r Solenoid valve rated voltage
e Pilot valve (Refer to Table (1).)
Symbol
Supply valve
Vacuum release valve
Nil
Standard (DC: 1 W) Note 2)
K1
K2 Note 1)
J1
J2 Note 1)
Q1
Q2
N1
N2
Normally closed
Normally closed
Y
DC low wattage type (0.5 W) Note 2)
Normally open
Normally closed
Normally closed
None
Normally open
None
Normally closed
None
Normally closed
None
Note 2) Avoid energizing the solenoid valve for
long periods of time. (Refer to Specific
Product Precautions 1; Caution on
Design and Selection.)
Note 1) In cases when K2 or J2 (supply valve normally open) is selected
for the solenoid valve combination, when vacuum is stopped for
long periods of time (10 minutes or more), do not continue to
energize the supply valve, and shut off the air supply.
Table (1) Combination of Solenoid Valve, Pilot Valve and Rated Voltage
q
w
e
r
t
y
u
i
o
!0
Solenoid valve
combination
symbol
K1
K1
K2
J1
J1
J2
Q1
Q2
N1
N2
Pilot valve
symbol
Applicable power supply voltage (V)
100 AC 200 AC 110 AC 220 AC
Nil
—
—
—
—
Y
—
—
—
—
Nil
—
—
—
—
Nil
Y
—
—
—
—
Nil
—
—
—
—
Nil
—
—
—
—
Nil
Nil
—
—
—
—
Nil
—
—
—
—
∗ Combinations q to !0 in the above table are the only possible options.
15
CE compliant
1 Note 3)
2 Note 3)
3 Note 3)
4 Note 3)
5
6
100 VAC (50/60 Hz)
—
200 VAC (50/60 Hz)
—
110 VAC (50/60 Hz)
—
220 VAC (50/60 Hz)
—
24 VDC
12 VDC
Note 3) CE compliant products are not
available for “1”, “2”, “3” and “4”.
The air in the adsorption section of this product is not released to the
atmosphere at the vacuum suspension state.
As for K1, K2, Q1 and N1, use the vacuum release valve when a
workpiece is detached.
Concerning J1, J2, Q2 and N2, devise the circuit for the vacuum
release additionally when a workpiece is detached.
Combination
no.
24 DC
12 DC
t Electrical entry
y Manual override Note 4)
L-type plug connector, with 0.3 m lead
wire, with light/surge voltage suppressor
L
Series ZQ
Nil
B
Locking type (Q1/Q2/N1/N2: Not applicable)
Note 4) Latching type supply valve: Available in “Nil” only.
In this case, the supply valve and release valve come
with a push-locking type.
L-type plug connector, without connector,
LO with light/surge voltage suppressor
G
i Vacuum pressure switch
u Vacuum pressure switch suction filter Note 5)
EA
EB
EC
EE
FA
FB
FC
FE
F
unit specifications
Nil
M
P
(Initial value psi)
Suction filter only
Note 5) The filter included in this product is of an simple type, and will become clogged quickly in environments with
high quantities of dust or particulates. Please make additional use of an air suction filter of the ZFA, ZFB or
ZFC series.
Warning
Note 6) Under the New Measurement Law, sales of
switches with the unit switching function are not
allowed for use in Japan.
o Vacuum pressure switch
Nil
Without connector
G
(Lead wire length 2 m)
The filter case of this suction filter is made of nylon. Contact with alcohol or similar chemicals may cause it to be
damaged. Also, do not use the filter when these chemicals are present in the atmosphere.
!0 Fitting (P port) Note 8)
!1 Fitting (PS / PV port) Note 8)
Symbol
Part no.
Object spec.
Filter only
Nil
Without port
—
Manifold
VVQ1000-50A-M5
—
—
ø3.2 (Straight)
VVQ1000-50A-C3
KJS23-M5
ø4 (Straight)
KJS04-M5
ø4 (Straight)
VVQ1000-50A-C4
KJS04-M5
ø6 (Straight)
KJS06-M5
ø6 (Straight)
VVQ1000-50A-C6
KJS06-M5
0
2
3
5
ø4 (Elbow)
KJL04-M5
ø3.2 (Elbow)
VVQ1000-F1-LC3
KJL23-M5
ø4 (Elbow)
VVQ1000-F1-LC4
KJL04-M5
Symbol
0
1
2
3
4
5
!2 CE compliant
Nil
—
Q
CE marked
Part no.
Single unit
Note 8) For filter only (Without vacuum pressure switch)
When neither V port fitting nor PS/PV port fitting are needed, enter nothing or –00 in the
dotted line above “How to Order”.
Note) CE compliant: For DC only.
16
Series ZQ
Manifold Ordering Example
How to Order
ZZQ1 08
Manifold
0
Number of stations
ZZQ108-R0B
1 pc.
∗ZQ1000M-K15L-EAG (-Q)
Note) By viewing the front side of vacuum port (V), stations
are counted starting from station 1 on the left side.
01 1 station
02 2 stations
Left
08 8 stations
Right
SMC
SMC
SMC
SMC
SMC
SMC
Left side
Right side
SMC
L
R
SMC
Vacuum pressure
supply port (PV port)
Port location
Table (1) Air Pressure Supply Port Location on the Manifold
PD port
Manifold
Port location
L (Left side)
R (Right side)
L (Left side)
R (Right side)
B
C
Left
PV
PS
—
Note)
—
—
—
PD
—
—
PS
Right
PV
—
—
Note)
—
—
Vacuum port
1
2
3
4
5
6
7
8
ZQ1053M-K1Y5L-EAG ZQ1103M-K1Y5L-EAG
PD
—
—
Note) The position of each port is shown as right and left sides viewed from the front
side of the vacuum port.
Release pressure is commonly supplied from the PS port.
∗ PS: Pilot presure supply port, PV: Vacuum pressure supply port, PD: Release
pressure supply port
Release pressure supply port (PD port)
B None (Release pressure is supplied from the PS port.)
C Provided (Air can be alternatively supplied from the PS port.)
Specifications
Common
Weight
Piloted
0.11
0 to –101.3 kPa
95 g
Single With suction filter Note 1)
unit With vacuum pressure switch and suction filter Note 2) 109 g
End plate assembly for manifold
122 g
Pilot/Pressure port (PS)
0.3 to 0.5 MPa
(Normally open: 0.3 to 0.45 MPa)
Supply pressure port
for vacuum release (PD)
0.3 to 0.5 MPa
(Normally open: 0.3 to 0.45 MPa),
and also PD pressure ≤ PS pressure
Note 1) Including a 0.3 m connector for supply valve and vacuum
release valve.
Note 2) Including a 0.3 m connector for supply valve and vacuum
release valve and a 2 m connector for vacuum pressure switch.
Switching method for vacuum/release valve
Cv factor
Vacuum pressure supply port (PV)
Supply
pressure
range
5 to 50°C
Air / Inert gas
Operating temperature range
Fluid
Supply Valve / Vacuum Release Valve
Type
Item
(Refer to “How to Order” for
Model solenoid valves on page 19.)
Rated coil voltage
Electrical entry
17
VQ110-
VQ110Y-
Non-locking push type / Locking type (Tool type)
Manual override
Power
consumption
(current value)
Normally closed
Standard (1 W)
DC
100 VAC
110 VAC
200 VAC
220 VAC
Calculation of weight for the manifold type
(Single unit weight) x (Number of stations) +
(Weight of end plate assembly for manifold)
Example) Vacuum pressure switch + 8 stations with
suction filter
109 g x 8 + 122 g = 994 g
Latching type
Normally open
L
VQ110 N
-
ZQ1-VQ120-
Push-locking type
Non-locking push type /
Locking type (Tool type)
12, 24 VDC
12, 24 VDC, 100, 110, 200, 220 VAC
12, 24 VDC
12, 24 VDC, 100, 110, 200, 220 VAC
1W
1W
0.5 W
0.6 VA (6 mA)
—
0.5 VA (5 mA)
—
0.65 VA (5.9 mA)
—
0.55 VA (5 mA)
—
1.2 VA (6 mA)
—
1.0 VA (5 mA)
—
1.3 VA (5.9 mA)
—
1.1 VA (5 mA)
—
Grommet
Grommet
L plug connector
Light/Surge voltage suppressor
L plug connector
L-type plug connector (with light/surge voltage suppressor)
ZQ.qxd
10.2.17 10:24 AM
Page 19
Series ZQ
Specifications
Vacuum Pressure Switch
Model
ZQ1-ZSE (ZSE10)
ZQ1-ZSF (ZSE10F)
0 to –101 kPa
–100 to 100 kPa
Rated pressure range
10 to –105 kPa
–105 to 105 kPa
Set pressure range/Display pressure range
500 kPa
Withstand pressure
0.1 kPa
Minimum setting unit
12 to 24 VDC ±10%, Ripple (p-p) 10% or less (with power supply polarity protection)
Power supply voltage
40 mA or less
Current consumption
NPN or PNP open collector: 2 outputs (selectable)
Switch output
80 mA
Maximum load current
28 V (with NPN output)
Maximum applied voltage
2 V or less (with load current of 80 mA)
Residual voltage
2.5 ms or less (Response time selections with anti-chattering function: 20, 100, 500, 1000 and 2000 ms)
Response time
With short-circuit protection
Short circuit protection
±0.2% F.S. ±1 digit
Repeatability
Hysteresis mode
Variable (0 or above) Note 1)
Hysteresis
Window comparator mode
1 to 5 V ±2.5% F.S.
Output voltage (rated pressure range)
Analog
Voltage
±1% F.S. or less
Linearity
output
output
Approx. 1 kΩ
Output impedance
3 1/2-digit, 7 segment LED 1-color display (Red)
Display system
±2% F.S. ±1 digit (at ambient temperature of 25 ±3°C)
Display accuracy
Lights when ON, OUT1: Green, OUT2: Red
Operation indicator light
IP40
Enclosure
Operating/Stored: 35 to 85% RH (with no condensation)
Ambient humidity range
Environ1000 VAC for 1 min. between live parts and case
Withstand voltage
mental
50
MΩ
or more (at 500 VDC) between live parts and case
Insulation
resistance
resistance
10 to 150 Hz at the smaller of amplitude 1.5 mm or acceleration 20 m/s2 in X, Y, Z directions for 2 hrs. each (De-energized)
Vibration resistance
100 m/s2 in X, Y, Z directions 3 times each (De-energized)
Impact resistance
±2% F.S. (at 25°C of ambient temperature range between –5 and 50°C)
Temperature characteristics
Oil-resistant cabtire cord
Cross section: 0.15 mm2 (AWG26), 5 cores, Conductor O.D.: 1.0 mm
Lead wires
Note 1) If the applied voltage fluctuates around the set-value, the hysteresis must be set to a value more than the fluctuating width, otherwise chattering will occur.
Note 2) For others, refer to ejector specifications on page 17.
Construction
r
w
e
t
y
q
i
u
Component Parts
No.
Description
1 Poppet valve assembly for supply valve
2 Poppet valve assembly for vacuum release valve
3 Vacuum release flow adjusting needle
Material
—
—
Aluminum alloy
Replacement Parts
No.
4
5
6
7
Material
Description
Part no.
Refer to page 19.
—
Solenoid valve
XT534-5-001-AS
PVF
Filter element
Refer to page 19.
—
—
Refer to “How to Order” on page 19.
Fitting
18
257-ZQ-CT.qxd
10.5.11 11:26 AM
Page 4
Series ZQ
How to Order
Pilot valve
Solenoid Valve
Standard (DC: 1 W)
∗ AC type: Not applicable
Nil
Y
L
N
Actuation
1
Normally closed
VQ1 1 0
ZQ1-VQ1 2 0
Connector assembly
part no.
쎲 How to order connector assembly
• Single
AXT661-14A-
5 L
5 L
1
2
3
4
5
6
100 VAC (50/60 Hz)
200 VAC (50/60 Hz)
110 VAC (50/60 Hz)
220 VAC (50/60 Hz)
24 VDC
12 VDC
DC positive common
• Latching
AXT661-13ADC negative common
• Latching
AXT661-13AN100 VAC
• Single
AXT661-32A-
Manual override Note)
Actuation
2
Normally open
Nil
B
Pilot valve
Nil
Locking type
AXT661-35A-
Note) Latching type: Available in “Nil” only
Standard (1 W)
Connector, socket (3 pcs) only
AXT661-12A
Electrical entry Note)
5
6
200 VAC
• Single
24 VDC
12 VDC
L
Lead wire length
with 0.3 m lead wire
Nil
6
10
20
30
LO without connector
G
쎲 Lead wire length of the plug
connector
Note) Mounting screws are attached.
Vacuum Pressure
Switch
ZQ1-ZS
A
Vacuum pressure switch specifications
Check valve Note 3)
EA
EB
EC 0 to –101 kPa/NPN open collector 1 output + analog voltage, with suction filter
EE 0 to –101 kPa/PNP open collector 1 output + analog voltage, with suction filter
FA
FB
FC 100 to –100 kPa/NPN open collector 1 output + analog voltage, with suction filter
FE 100 to –100 kPa/PNP open collector 1 output + analog voltage, with suction filter
Nil
K
M
P
(Initial value psi)
Note 1) Under the New Measurement Law, sales
of switches with the unit switching function
are not allowed for use in Japan.
G
None
With check valve
Fitting (V port)
Warning
Nil
The lead wire length for a valve with a
lead wire is 300 mm. When in need of
a valve with a lead wire longer than
600 mm, place an order for a valve
without a connector and connector assembly.
Note 3) The check valve has a function to prevent the exhaust air from the
silencer overflowing to the vacuum port side when a manifold is
used, but it is incapable of completely preventing overflow. During
usage, please inspect thoroughly with actual machine.
Also, in order to completely prevent the overflow of exhaust air,
leave plenty of space between the check valve unit and adjacent
ejector to avoid interference from the ejector’s exhaust unit.
Vacuum pressure switch unit specifications
Nil
300 mm
600 mm
1000 mm
2000 mm
3000 mm
Without connector
(lead wire length 2 m)
w Use a vacuum release valve. (Without a
vacuum release valve, the workpiece may
not be released.)
Lead wire with connector part no.
ZS-39-5G
Note
Lead wire length 2 m
(With connector cover)
Symbol Applicable tubing O.D.
0 Without fitting (M5 x 0.8)
1
ø3.2 (Straight)
2
ø4 (Straight)
3
ø6 (Straight)
4
ø3.2 (Elbow)
5
ø4 (Elbow)
∗ The vacuum pressure switch mounted on this product is equivalent to our SMC product, the ZSE10 series compact digital pressure switch.
쎲 Pressure switch
correspondence
table
Vacuum Pump System Series ZQ ZQ1
Vacuum Pressure Switch for ZQ
Digital Pressure Switch Series ZSE10
ZQ1 ZS
A
For details regarding vacuum pressure
switches, refer to the catalog, “Series
ZSE10” (CAT.ES100-75).
ZSE10
Rated pressure range/Output specifications
(Refer to rated pressure range/output specifications correspondence table)
Vacuum pressure switch lead wire specification
Vacuum pressure switch unit specification
Rated pressure range/Output specifications correspondence table
Vacuum pressure switch for ZQ
ZQ1-ZSEA쏔쏔쏔-쏔-A
ZQ1-ZSEB쏔쏔쏔-쏔-A
ZQ1-ZSEC쏔쏔쏔-쏔-A
ZQ1-ZSEE쏔쏔쏔-쏔-A
ZQ1-ZSFA쏔쏔쏔-쏔-A
ZQ1-ZSFB쏔쏔쏔-쏔-A
ZQ1-ZSFC쏔쏔쏔-쏔-A
ZQ1-ZSFE쏔쏔쏔-쏔-A
19
Series ZSE10
ZSE10-쏔-A-쏔쏔쏔쏔
ZSE10-쏔-B-쏔쏔쏔쏔
ZSE10-쏔-C-쏔쏔쏔쏔
ZSE10-쏔-E-쏔쏔쏔쏔
ZSE10F-쏔-A-쏔쏔쏔쏔
ZSE10F-쏔-B-쏔쏔쏔쏔
ZSE10F-쏔-C-쏔쏔쏔쏔
ZSE10F-쏔-E-쏔쏔쏔쏔
Specification
10.2.17 10:24 AM
Page 21
Series ZQ
Dimensions
5
6
-
∗32
∗23
∗18.9
∗23.4
-
4 x ø3.5
Mounting hole
(300)
(PE) port
M3, Atmospheric
release Note 4)
∗33
∗25
Suction filter
Supply valve
Release valve
2x
ø3
dy .2 thr
mo oug
ho unt h
le) ing
7
PS
SMC
69.4
76.3
20.2
∗30.5
29.4
20.3
PE
(63.1)
∗79.3
Pilot pressure supply
(PS) port
M5 Note 4)
23.5
(Grommet type)
113.3 Note 1)
PS
V
PE
V
-
Type J1
ZQ1000U-J1
F-
-
-
E
F
(PE) port
M3, Atmospheric
release Note 4)
(3.7)
Note 1) The above dimensions are for ZQ1000U-K1 56 L-E
G -00.
In case of ZQ1000U-K1 56
Note 2) Dimensions marked with “∗” are those after bracket A is mounted.
Note 3) When the body is mounted, tighten with a torque of 0.6 ± 0.06 N 폷 m.
Note 4) The pitches of PS, PV, V and PE ports are determined assuming the
use of the KJ series one-touch fittings. If used with other fittings, these
may cause interference, dependant on their type and size. Please refer
PV
-
Exhaust part
22.8
10
8.4
3
∗3
0.8
Circuit diagram
Suction filter
Supply valve
2x
ø3
dy .2 thr
mo oug
ho unt h
le) ing
Vacuum pressure
switch
20.2
PE
SMC
(63.1)
Air pressure supply
(P) port
M5 Note 4)
(63.1)
(Bo
69.4
76.3
5
6
Vacuum (V)
port
(M5) Note 4)
PV
Vacuum
pressure supply (PV) port
M5 Note 4)
ZQ1000U-K1
Vacuum pressure
switch
(Bo
(55.3)
Type K1
ZQ1000U-K1
29.4
20.3
PS
Vacuum (V)
port
(M5) Note 4)
3.5
0.8
(AC type)
10
Circuit diagram
PV
PS
PE
V
ZQ1000U-J1
-
E
F
-
V
F-
23.5
8.4
PV
Vacuum pressure
supply (PV) port
M5 Note 4)
3
ZQ.qxd
Exhaust part
22.8
113.3
Note 1)
(3.7)
Note 1) The above dimensions are for ZQ1000U-J1 56 L-E
G-00.
In case of ZQ1000U-J1
the K1 type.
20
257-ZQ-CT.qxd
10.5.11 11:26 AM
Page 5
Series ZQ
Dimensions
-
-
(PE) port
M3, Atmospheric
release Note 4)
Supply valve
Release valve
Suction filter
68.6
2x
od ø3.2
t
y
ho mo hroug
le N un h
ote tin
g
2)
)
(B
(68.4)
(PS) port
M5 Note 4)
68.3
Vacuum (V)
port
(M5) Note 4)
20.2
29.4
20.3
PE
V
9.7
PV
3
7
PS
0.8
Vacuum pressure
supply (PV) port
M5 Note 4)
23.5
Circuit diagram
Note 1) The above dimensions are for ZQ1000U-J1
-F-00.
In case of ZQ1000U-K1 56 - EF
the K1 type.
Note 4) The pitches of PS, PE, PV and V ports are determined assuming the
PV
PS
V
ZQ1
1U-K2
V
E
F
-F-
Type J2
ZQ1000U-J2
-
PE
22.8
93 Note 1)
10
-
(PE) port
M3, Atmospheric
release Note 4)
(68.4)
(PS) port
M5 Note 4)
Supply valve
Suction filter
2x
(B ø3
od .2
t
y
ho mo hrou
le N un gh
ote tin
g
2)
)
Vacuum (V)
port
(M5) Note 4)
20.2
29.4
20.3
PE
PS
V
3
PV
0.8
Vacuum pressure
supply (PV) port
M5 Note 4)
23.5
10
93 Note 1)
Circuit diagram
PV
PS
V
V
PE
ZQ1
21
1U-J2
- F-
22.8
9.7
Type K2
ZQ1000U-K2
E
F
-
Note 1) The above dimensions are for ZQ1000U-J1
-F-00.
In case of ZQ1000U-K1 56 - EF
the K1 type.
Note 4) The pitches of PS, PE, PV and V ports are determined assuming the
Note 5) In order to release a workpiece, design the circuit for vacuum release
separately.
10.2.17 10:24 AM
Page 23
Series ZQ
Dimensions
Supply valve
Release valve
69.4
SMC
(63.1)
PS
23.5
113.3 Note 1)
10
PS
V
V
-
F-
-
A
(PE) port
M3, Atmospheric
release Note 4)
Suction filter
Supply valve
2
(Bo x ø3.2
dy
t
m hrou
ho ount gh
le) ing
20.2
PE
SMC
(63.1)
Air pressure supply
(P) port
M5 Note 4)
Vacuum pressure
switch
69.4
76.3
-
0
B
Type Q2, N2
ZQ1000U-Q2
ZQ1000U-N2 56
(3.7)
5
Note 1) The above dimensions are for ZQ1000U- Q
G-00.
N1 6 L-E
5
In case of ZQ1000U- Q
-F, the overall length is 87.2.
N 16
the K1 type.
PV
-
Exhaust part
22.8
8.4
3
0.8
Circuit diagram
E
F
Vacuum (V)
port
(M5) Note 4)
PV
Vacuum pressure
supply (PV) port
M5 Note 4)
ZQ1000U-Q156
Vacuum pressure
switch
20.2
29.4
20.3
PE
PE
0
B
Suction filter
2
(Bo x ø3.2
dy
t
m hrou
ho ount gh
le) ing
(PS) port
M5 Note 4)
7
76.3
(PE) port
M3, Atmospheric
release Note 4)
A
-
-
A
5
6
5
6
0
B
Type Q1, N1
ZQ1000U-Q1
ZQ1000U-N1
29.4
20.3
PS
Vacuum (V)
port
(M5) Note 4)
PV
Vacuum pressure
supply (PV) port
M5 Note 4)
0.8
PV
PS
PE
V
-
E
F
-
Exhaust part
22.8
113.3
10
Circuit diagram
ZQ1000U- Q
N2
23.5
V
F-
Note 1)
8.4
3
ZQ.qxd
(3.7)
Note 1) The above dimensions are for ZQ1000U-Q2 56 L-E
G-00.
In case of ZQ1000U- Q
-F-00, the overall length is 87.2
N2
the K1 type.
Note 5) In order to release a workpiece, design the circuit for vacuum release
separately.
22
10.2.17 10:24 AM
Page 24
Series ZQ
Dimensions
ZZQ1
- OB
∗ZQ1000M5.5
(Body mounting
hole Note 4))
3
75
3.5
Common vacuum pressure supply (PV) port
Release valve
(R
)
Supply
valve
PV
A
(Pitch) P = 10
PE
PS
13
A
0
B
0
B
L2
L1
PE
2 x ø3.5
(Body mounting
hole Note 4))
Common pilot pressure supply (PS) port
13.2
28.8
62.8
Suction filter
Right side
port
SMC
Attached
washer
SMC
Attached
washer
SMC
Left side
port
76.8
(60.1)
8
68.9 Note 2)
63.6
Left
81
107.5 Note 1)
111 Note 1)
Dimensions
Left
Right
21
Vacuum (V) port
(M5) Note 5)
10
(3.7)
(mm)
n
1
2
3
4
5
6
7
8
L1
L2
26
42
36
52
46
62
56
72
66
82
76
92
86
102
96
112
Note 1) The above dimensions are for ZZQ104-ROB.
∗ ZQ1000M-K1 56 L-E
G-00.
∗ ZQ1000M-K2 56 L-E
G-00.
∗ ZQ1000M-J1 56 L-F-00.
∗ ZQ1000M-Q1 56 L-E
G-00.
∗ In case of ZQ1000M-KJ
-F-00, the overall length is 87.2.
∗ In case of ZQ1000M-Q
-F-00, the overall length is 90.7.
N
∗ In case of ZQ1000M-KJ
- EF
∗ In case of ZQ1000M-Q
- EF
-00, the overall length is 111.
N
Note 2) ∗ The above dimensions are for ZQ1000M-KJ 2 56
.
Note 3) Dimensions marked with “∗” are those after the attached washer is
mounted.
Note 5) The pitches of V ports are determined assuming the use of the KJ
series one-touch fittings. If used with other fittings, these may cause
interference, dependant on their type and size. Please refer to the
catalog to confirm the sizes of the fittings to be used.
Note 6) When the release valve is not used, design the circuit for vacuum
Circuit diagram
PV
PS
PE
PE
Left
Right
V
∗ZQ1000M-K1
-
23
8.5
Right
10.2
8.9
V
∗9
8.5
ZQ.qxd
5
6
V
- EF
∗ZQ1000M-K2 56
-
V
- EF
∗ZQ1000M-J1
-F-
V
∗ZQ1000M-Q156
-
- EF
10.2.17 10:24 AM
Page 25
Series ZQ
Dimensions
Manifold type (with PD port)
ZZQ1
- OC
∗ZQ1000M-
Common vacuum pressure supply (PV) port
Supply valve
A
(Pitch) P = 10
Release valve Common release pressure supply (PD) port
13
A
0
B
0
B
L2
L1
Release to the atmosphere.
8
4 x M5 through
(for mounting) 5.5
12.2 13.6 13.6
79
Common pilot pressure supply (PS) port
Right side
port
Left side
port
Suction filter
SMC
SMC
SMC
76.8
68.9 Note 2)
63.6
62.4
Right
Left
10.2
8.9
V
90
6
ZQ.qxd
112
(3.7)
Left
21
Dimensions
(mm)
n
1
2
3
4
5
6
7
8
L1
L2
26
42
36
52
46
62
56
72
66
82
76
92
86
102
96
112
Vacuum (V) port
(M5) Note 5)
Note 2) ∗ The above dimensions are for ZQ1000M-KJ 2 56
.
Note 4) The pitches of V ports are determined assuming the use of the KJ series
one-touch fittings. If used with other fittings, these may cause interference,
dependant on their type and size. Please refer to the catalog to confirm the
sizes of the fittings to be used.
Note 5) When the vacuum release valve is not used, design the circuit for vacuum
Note 1) The above dimensions are for ZZQ104-LOC.
∗ ZQ1000M-K1 56 L-E G-00.
∗ ZQ1000M-K2 56L-E G-00.
∗ ZQ1000M-J1 56 L-F-00.
∗ ZQ1000M-Q1 56 L-E G-00.
∗ In case of ZQ1000M-F-00, the overall length is 91.7.
∗ In case of ZQ1000M-E G-00, the overall length is 112.
Circuit
diagram
Right
10
PE
PE
PS
PV
PD
PD
Left
Right
V
V
∗ZQ1000M-K1
-
5
6
- EF
∗ZQ1000M-K2 56
-
V
- EF
∗ZQ1000M-J1
-F-
V
∗ZQ1000M-Q156
-
-EF
24
10.2.17 10:24 AM
Page 26
Series ZQ
Dimensions
Fittings / Fitting type filter dimensions after installation
V port
<With vacuum pressure switch>
ø3.2
Vacuum (V) port
ø4
Vacuum (V) port
VVQ1000-50A-C3
VVQ1000-50A-C4
Applicable thread size: M5
Vacuum (V) port
VVQ1000-50A-M5
5.9
(3.7)
5.8
21.4
VVQ1000-F1-LC4
21.4
Vacuum (V) port
ø7.9
ø6
Vacuum (V) port
VVQ1000-50A-C6
5.9
VVQ1000-F1-LC3
Vacuum (V) port
ø7.9
ø10
ø10
9.2
9.2
V port
<Suction filter only>
KJS23-M5
(VAC. port)
KJS04-M5
16.5
(VAC. port)
KJS06-M5
16.38
15.6
15.3
15.5
KJL04-M5
KJL23-M5
ø8.4
(VAC. port)
10
ø9.3
10.6
(VAC. port)
PS / PV port (for pump)
(PS. port)
KJS04-M5
(PV. port)
KJL04-M5
ø9.3
25
KJS06-M5
16.38
(PS. port)
(PV. port)
(PS. port)
(PV. port)
15.5
15.6
ZQ.qxd
10.6
(VAC. port)
Series ZQ
Manifold Exploded View
e
r
w
a) part
t
a) part
q
Table (1)
Component Parts
1
2
3
Description
Hexagon socket head cap screw
End block L
End block R
Part no.
Refer to “How to Order” below.
Refer to “Table (1)”.
Refer to “Table (2)” (including 1 pc. of t).
4
Vacuum pump system assembly
ZQ1000M--- (-Q)Note 1)
(including 1 pc. of t).
No.
5
ZQ-3-005-10AS
Ejector body gasket for manifold
Note 2)
PD port specification
PV port location
when the V port is viewed in front
Right side
Left side
Without PD port With PD port
ZQ1L-0-SOC
ZQ1L-0-VOC
ZQ1L-0-SOB
ZQ1L-0-VOB
Table (2)
PD port specification
PV port location
when the V port is viewed in front
Note 1) Refer to pages 15 and 16 for detailed description of “How to Order”.
Note 2) 10 pcs. are included in one set.
Right side
Left side
Without PD port With PD port
ZQ1R-V0B
ZQ1R-S0B
ZQ1R-V0C
ZQ1R-S0C
Replacement of V Port Fittings (With vacuum pressure switch)
Working Procedure
Disassembly
Loosen and remove the clamp rod q.
Assembly
gasket groove of each vacuum pump system assembly
r.
gasket groove of the end block R w.
3. Align the ejector assemblies r, end block (L) w, and
end block (R) e using positioning pins (at the two “a”
positions) and fasten with clamp rods q (2 pcs.) (with a
tightening torque of 0.6 N폷 m ± 0.06 N폷 m).
V port fittings are cassette style for easy replacement.
The fittings are blocked by a clip. Remove the clip with a flat blade screwdriver, etc. to replace the fittings.
When mounting the fittings, after inserting the fitting assembly until it stops,
then put the clip into the prescribed position completely.
How to Order Hexagon
Socket Head Cap Screw
ZQ – STB 05
Number of stations
01 1 station
02 2 stations
08 8 stations
Note) 2 pcs. are included in one set.
Fitting assembly
Clip (ZK1-CP-A)
∗ 10 pcs. in one set
Applicable tubing O.D. ø3.2
M5 female thread
Straight
VVQ1000-50A-C3
VVQ1000-50A-C4
VVQ1000-50A-C6
VVQ1000-50A-M5
Elbow
VVQ1000-F1-LC3
VVQ1000-F1-LC4
—
—
26
10.2.17 10:24 AM
Page 28
Series ZQ
Specific Product Precautions
Be sure to read before handling.
Refer to “Handling Precautions for SMC Products” (M-E03-3) for Vacuum Equipment
Precautions.
Design and Selection
If a solenoid valve is energized for a long period of time, the
coil will get hot and the performance may be reduced. Additionally, the peripheral equipment in close proximity may also
be badly affected. Use a low wattage solenoid valve when the
solenoid valve is energized continuously or when the duration
of the energization is longer than the non-energized period
each day. Periods of energization can be shortened by using a
normally opened or latching type solenoid valve. But, do not
energize the coil on both A and B sides simultaneously when
using the latching type.
Continuous energization of the solenoid valve should be less
than 10 minutes in duration and the energization period should
be shorter than the non-energized period. Take measures for
any heat radiation so that the temperature is within the range
of solenoid valve specifications when the solenoid valve is
mounted on the control panel. Please pay special attention to
any temperature increases when a manifold type with 3 stations or more is energized continuously or when three individual units are placed in close proximity.
2. Use the vacuum equipment within the operating
supply pressure range.
When the operating with a lower supply pressure, the vacuum
performance will be reduced and the poppet valve will cause
malfunction.
Never use the vacuum equipment more than the operating
supply pressure range as this may cause damage to the product resulting in potentially dangerous operation.
Warning
6. Vacuum release flow adjustment needle
Adjust the vacuum release flow adjustment needle from the
fully closed to the open state by 1/8 to 1/4 turns to detach a
workpiece completely during the ON time of a release valve.
Do not supply compressed air while the vacuum release flow
adjustment needle is adjusted. Securely lock it with a lock nut
after adjustment.
7. How to use the latching type solenoid valve
Our Latching type solenoid are fitted with a self-detaining
mechanism. Its construction features an armature inside the
solenoid which is set or reset using spontaneous energization.
(10 ms or greater) Therefore, continuous energization is not
required.
How to Use the Latching Type Plug Connector
Wiring specifications
Wiring should be connected as shown below. Connect with the
power supply respectively.
DC positive common
SOL.
SOL.
Please use caution — as detailed below — when the vacuum
equipment is turned off for periods in excess of 6 hours.
4. Check valve
The check valve has a function to prevent the exhaust air from
the silencer overflowing to the vacuum port side when a manifold is used. However, depending on usage conditions, it does
not always suppress air overflow to the desired extent. During
usage, please inspect thoroughly with actual machine. Also, no
guarantee is therefore provided when used for any other purposes. It is especially dangerous if used for the purpose of
workpiece drop prevention in the case of operator blackout.
Therefore, please take additional measures for providing drop
prevention, such as providing a guide.
27
C
B
Set
(Vacuum generation)
COM.
Reset
(Vacuum suspension)
A
C
B
Set
(Vacuum generation)
COM.
Reset
(Vacuum suspension)
AC type
A
C
Set
(Vacuum generation)
Lead wire colors
(–) Black
(+) Red
(–) White
Lead wire colors
(+) Red
(–) Black
(+) White
Lead wire colors
100 VAC, 200 VAC
Yellow
Yellow
COM.
Blue
Red
Reset
(Vacuum suspension)
Gray
Gray
SOL.
B
Special care must be taken for the latching type.
1. Avoid using this product with a circuit which electrifies both the
set and reset signals simultaneously.
2. The minimum energization time required for self-detaining is 10
ms.
3. Please contact us when using this product in locations where
there are vibration levels of 30 m/s2 or above or highly magnetic fields. No problems arise in normal usage or locations.
4. This valve retains the reset position (Flow path: A → R) at the
time of shipment. However, it may alter to the set position during transporatation or due to vibration when mounting the
valve. Therefore, confirm the home position either manually or
with power supply prior to use.
5. Exhaust port (EXH port) on the vacuum ejector
Please check the exhaust port (EXH port) on the vacuum ejector, so that any exhaust resistance will not be increased due to
insulating materials or restrictions in the piping. The exhaust
resistance may reduce the ejector’s performance. Additionally,
never use this product in an application where the exhaust
port is blocked when detaching a workpiece. This misuse may
result in possible damage to the product.
A
DC negative common
3. Suspension of operation for long periods of time
• Be sure to turn off the pressure supply to the vacuum
equipment.
Please observe this precautions as the supply pressure
will be applied for a extra period of time due to the line
pressure increase and may result in damage to the vacuum equipment.
• Be sure to turn off the power supply to the solenoid valve
and the pressure switch.
Please observe this precautions as any heat generated
due to the length of energization time may seriously affect the vacuum equipment and peripheral equipment resulting in potentially dangerous operation.
Simultaneous
energization
protection circuit
Warning
1. Avoid energizing the solenoid valve for long periods
of time.
Simultaneous
energization
protection circuit
ZQ.qxd
Mounting
Warning
1. Screw tightening torque for mounting the body
should be performed with 0.6 ± 0.06 N폷 m.
Excessive torque may damage the product.

ZQ - Smc

Transcription

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