Safety relays PNOZ®
Transcription
Safety relays PNOZ®
Safety relays PNOZ® Safety relays PNOZelog and PNOZ X, modular safety systems PNOZmulti and PNOZpower The optimum safety solution for every requirement. Business activities Pilz – Products and services Control and signalling Sensor technology E-STOP pushbuttons PITestop Muting lamps PITsign Safety switches Optoelectronic protection devices Control and communication Mechanical PSENmech Non-contact, magnetic PSENmag Non-contact, coded PSENcode Light curtains Light barriers PSENopt Electronic monitoring relays Safety relays ◆ ◆ ◆ ◆ ◆ Compact PNOZelog PNOZ X ◆ ◆ ◆ ◆ ◆ ◆ PNOZmulti PNOZpower ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ Programmable safety systems Safety systems for centralised solutions PSS Safe bus systems Safety systems for decentralised solutions SafetyBUS p Operator terminals PMImicro diag Diagnostics Line-based operator terminals PX PXT Diagnostics and visualisation With PMI-PRO software PMIvisu Diagnostics and visualisation Open hardware platform PMIopen Visualisation Operator terminals with touchscreen Consulting Plant assessment Risk assessment Safety concept CE services Engineering Safety design Safety sign-off Training Seminars and courses 2 ◆ S-Range Modular Operating and monitoring ◆ Introduction Safe automation Contents Product range ....................................... 4 S-Range – Electronic monitoring relays - Product range ..................................... 6 - Selection guide ................................... 7 PNOZ product range ............................. 8 - Benefits at a glance ............................ 10 - Product features ................................. 12 PNOZelog – Safety relays - Product range ..................................... 14 - Selection guide ................................... 18 - Technical details ................................. 20 Family-owned company with customer value Heading into the future together Pilz has a tradition as a familyrun company stretching back over 50 years. Real proximity to customers is visible in all areas, instilling confidence through individual consultation, total flexibility and reliable service. Pilz rigorously pursues clearly defined goals, which at the same time represent the route to a successful future. Our focus is to complete our safe automation range and dovetail this core competency with the expansion of standard solutions. PNOZmulti – Modular safety system - Product range ..................................... 38 - Selection guide ................................... 52 - Technical details ................................. 54 PNOZpower – Modular safety system - Product range ..................................... 62 - Selection guide ................................... 64 - Technical details ................................. 66 Solution supplier in Safety & Control Solutions from Pilz protect man, machine and the environment. That’s why all our competency goes into innovative individual products, system solutions that are well thought through plus appropriate services. PNOZ X – Safety relays - Product range ..................................... 24 - Selection guide ................................... 28 - Technical details ................................. 30 You can find more details about Pilz and our products and services on the Internet: Request for information and consultation .................................... 70 www.pilz.com Technical support round the clock: +49 711 3409-444 3 Product range Solution supplier for safety and standard Pilz offers a universal concept for solutions that can be applied right across industry – whether safety-related or standard control functions – whether plant or machinery – centralised or decentralised – single product or total solution: with Pilz you will definitely find a solution for your automation function. Control and signalling 4 Sensor technology Operating and monitoring Electronic monitoring relays S-Range Motion Control For electrical safety such as voltage or true power monitoring, electronic S-Range monitoring relays provide the optimum solution. Pilz Motion Control (PMC) represents a flexible, modular and expandable automation system for complex motion and control functions. This automation system manages all the movements of a large number of physically separate servo axes within a plant. For monitoring E-STOPs, safety gates, light curtains/ light barriers, two-hand control and many other functions, we recommend Pilz safe control technology in terms of functional safety. Standard control functions are included. - For simple plant and machinery with up to 4 safety functions, use the safety relays PNOZ X and PNOZelog. - To cover 4 to 14 safety functions, the modular safety system PNOZmulti is the most economical solution. - On complex or distributed plants, PSS-range programmable safety systems and the safe, open bus system SafetyBUS p can be used. Enjoy the benefits of approved, co-ordinated, complete solutions. Our portfolio is being extended to include control and signal devices such as E-STOP pushbuttons, compatible sensor technology such as safety switches and light curtains/light barriers, and operator terminals for diagnostics and visualisation. A wide range of services round off our business activities. Pilz offers a universal concept for economical solutions. Economy/ costs Safety Relays PNOZ Modular programmable safety systems PSS Safe bus systems Compact programmable safety systems PSS PNOZelog PNOZ X 1 4 PNOZmulti 14 47 75 96 160 1 028 2 056 8 064 Complexity/number of safety functions 5 Product range S-Range Electronic monitoring relays S-Range Taking control of every situation Reliable, electronic monitoring and control of plant and machinery is at the heart of our range of monitoring relays. S-Range units in 22.5 mm slimline housing cover up to 70 different functions. In addition to current, voltage and insulation monitors, the range also includes relays for true power, phase sequence and thermistor monitoring. Quick and easy installation, practical terminals, a variety of operator elements as well as luminous displays all help to make commissioning easier and ensure the units are perfectly tailored to the specific application. Electronic monitoring relays – S-Range S3UM S1PN S1IM Monitors AC voltages for overvoltage and undervoltage, phase sequence/failure and asymmetry, three-phase Monitors phase sequence and phase failure on three-phase supplies Monitors AC/DC currents for max. current values, single-phase Monitors supplies with and without neutral conductors Trip device for undervoltage and overvoltage Evaluates phase sequence Detects asymmetry and phase failure The current status of approvals is available at www.pilz.com. Supply voltage (U B): AC: 120, 230 V; DC: 24 V Output contacts: 1 auxiliary contact (C/O) Measuring voltage (UM): AC: 42, 230, 100/110, 400/440, 415/460, 500/550 V, selectable Dimensions (H x W x D): 87 x 22.5 x 122 mm Order numbers*: 24 VDC (UB), 230 VAC (UM) .......................... 837 260 24 VDC (UB), 400/440 VAC (UM) ................... 837 270 24 VDC (UB), 415/460 VAC (UM) ................... 837 280 * Additional versions on request 6 Measuring voltage up to 690 VAC Detects asymmetry Monitors phase sequence, phase failure, fuse Supply voltage (UB): AC: 200 … 240, 400 … 500, 550 … 690 V Output contacts: 2 auxiliary contacts (2 C/O) Dimensions (H x W x D): 87 x 22.5 x 122 mm Order numbers*: 200 … 240 V ........................... 890 200 400 … 500 V ........................... 890 210 550 … 690 V ........................... 890 220 12 measurement ranges can be selected from 0.002 to 15 A Reaction time can be set at up to 10 seconds Either normally energised or normally de-energised mode Galvanic isolation between measuring and supply voltage Supply voltage: 24, 42 … 48, 110 … 127, 230 … 240 V; DC: 24 V Output contacts: 1 auxiliary contact (C/O) Dimensions (H x W x D): 87 x 22.5 x 122 mm Order numbers*: 110 ... 130 VAC (UB), 15 A (IM) ................................... 828 040 230 ... 240 VAC (UB), 15 A (IM) ................................... 828 050 24 VDC (UB), 15 A (IM) ................................... 828 035 Technical details S-Range The S-Range ensures years of trouble-free operation for your machine. S1EN S1WP S1MS Monitors insulation and earth faults on AC/DC supplies, single and three-phase Monitors and converts true power, single/three-phase AC/DC supplies, relay and analogue output, monitors overload and underload Monitors the temperature of PTC temperature sensors to protect the motor from overheating For DC and AC supplies Normally energised mode Fault latching or automatic reset Normal/test mode Supply voltage: 24 … 240 VAC/DC Output contacts: 1 auxiliary contact (C/O) Rated mains voltage (monitored supply): 50 kΩ version: AC/DC: 0 … 240 V 200 kΩ version: AC/DC: 0 … 400 V Dimensions (H x W x D): 87 x 22.5 x 122 mm Order numbers*: 24 ... 240 VAC/DC (UB), 50 kΩ ........................................ 884 100 24 ... 240 VAC/DC (UB), 200 kΩ ...................................... 884 110 9 different measuring ranges Large voltage measuring range Analogue output can be switched for current and voltage Relay output for monitoring underload and overload Suitable for use with frequencycontrolled motors Supply voltage: DC: 24 V, AC/DC: 230 V Output contacts: 1 auxiliary contact (C/O) Measuring voltage: 3 AC/1 AC/DC: 0 … 120, 0 … 240, 0 … 415, 0 … 550 V Dimensions (H x W x D): 87 x 22.5 x 122 mm For DC and AC supplies Normally energised mode Automatic reset Supply voltage: AC: 48, 110, 120, 230, 400 V; AC/DC: 24 V Output contacts: 2 auxiliary contacts (2 C/O) Dimensions (H x W x D): 87 x 22.5 x 122 mm Order numbers*: 24 VAC/DC (UB) ........................ 839 775 230 V AC (UB) ........................... 839 760 400 V AC (UB) ........................... 839 770 Order numbers*: 9 A (IM), 24 VDC (UB), 0 ... 240 VAC/DC ...................... 890 010 9 A (IM), 24 VDC (UB), 0 ... 415 VAC/DC ...................... 890 020 9 A (IM), 24 VDC (UB), 0 ... 550 VAC/DC ...................... 890 030 Order number features: UB = Supply voltage; UM = Measuring voltage; IM = Measuring current 7 Product range PNOZ Safety relays PNOZ® The optimum safety solution for each application! For us, safety is more than just a product. Safe control technology is based on experience and innovation. We are continually expanding our product range in consultation with our customers. Based on their different features and functionalities, our safety relays PNOZelog can be divided into the following product ranges: PNOZmulti Easy to link Non-wearing Extended diagnostics Freely configurable Multifunctional Modular safety system Electronic Compact Modular Electromechanical PNOZ X Customised safety for each function Electromechanical, volt-free AC/DC versions 8 PNOZpower High loads from 8 A to 16 A Switch motor loads directly Modular output contacts Finding your PNOZ Start This diagram will help you to choose. You have specific requirements, we have the right solution – the PNOZ product ranges! PNOZelog PNOZmulti PNOZ X No PNOZpower More than 4 safety functions? Yes PNOZmulti Further information from page 38 No Volt-free outputs? AC loads? Yes PNOZelog Further information from page 14 No Breaking capacity of more than 8 A? Yes PNOZ X PNOZpower Further information from page 24 Further information from page 62 9 Benefits at a glance PNOZ The standard in safe control technology It pays to use safety technology The protection of man and machine through the targeted control of hazardous movements, cost savings thanks to fewer accidents, reduced downtimes and fewer production losses – these are real benefits that you can enjoy when you use safe control technology from Pilz. Applications Technical details PNOZ safety relays – Certified worldwide When using PNOZ safety relays, the aim is to keep the risk to man and machine as low as possible. Internationally coordinated statutory instruments have been introduced to ensure that the same level of protection is guaranteed in all countries. Our safety relays comply with these international standards and regulations. The PNOZ safety relay has been approved by BG, TÜV and many other notified bodies and offers users considerable benefits. Long service life and high availability ensure it is cost-effective to use. Cat. Approvals Norms and standards Other safety-related and standard control functions 10 Safety assessment in accordance with EN 954-1 1 2 3 4 • ● ❍ ❍ ❍ • ● ● ❍ ❍ P2 • ● ● ❍ P1 • • ● ❍ • • • ● S1 In accordance with the standard EN 954-1, safety requirements in control technology can be divided into five categories. Category 4, for instance, represents the highest risk reduction and protection level, where the safety function must always be maintained. With PNOZ safety relays you can save Your benefits at a glance Categories B P1 F1 S2 Starting point for risk estimation F2 P2 Example risk assessment yourself the laborious process of wiring contactors when constructing your safety-related circuit – and still enjoy maximum safety, up to and including Category 4 in accordance with EN 954-1. Controlling plant and machinery safely and economically The use of PNOZ safety relays offers you: The security and innovative power of one of the leading brands in automation technology The appropriate solution for each application High plant availability thanks to user-friendly diagnostics Low downtimes for your plant or machinery Optimum cost/ performance ratio Faster commissioning, for example, through units with plug-in terminals Maximum safety with minimum space requirement Simple wiring, fast commissioning A solid partner with expertise Certified safety, because our products comply with international standards and regulations and have been tested and approved worldwide Quality guarantee, we are certified to DIN ISO 9001 Use of products that are geared towards the future, thank to innovative developments Complete solution comprising evaluation devices, compatible sensor technology and control and signal devices You can find out more on the subject of standards on the Internet at www.pilz.com! 11 Product features PNOZ Plug-in terminals with screw or cage clamp Save costs with “plug-and-play” Units with plug-in terminals offer a great advantage in terms of both economy and safety. Using plug-in terminals enables short commissioning and service times. Smaller housing sizes mean greater functionality inside the control cabinet. Plug-in terminals in screw and cage clamp technology – on the compact safety relays PNOZ X and PNOZelog. Playing it safe Coded connectors ensure that units can be exchanged quickly, without problem and without the risk of error; they also increase handling security and therefore reduce downtimes. Cables can also be pre-prepared. The cost-intensive process of wirelabelling is no longer necessary, as the cables cannot be inserted incorrectly. Reduced downtimes because the plug-in terminals with cage clamp connection are easy to service. 12 connection Compact safety relays with cage clamp connection On a cage clamp terminal, the bundled strands of the con-nection cable are inserted through an opening in the cage clamp and then clamped. If existing units have plug-in terminals that use screw connections, it’s possible to replace these one-to-one with cage clamp terminals. Circuit diagrams do not have to be redrawn. The special feature with Pilz cage clamp terminals lies in the double level terminal blocks. This means it’s possible to connect 2 cables with a cross section of up to 1.5 mm2. So with this technology, it’s much easier to loop through. Save costs as there’s no need to fit crimp connectors. Plug-in terminals in screw and cage clamp technology – tried and tested on the modular safety system PNOZmulti. 13 Product range PNOZelog Electronic safety relays PNOZelog Extended diagnostics, easy to link PNOZelog can be linked through logic AND/OR operations Ideal for monitoring up to four safety functions, the innovative PNOZelog product range combines the classic, electromechanical safety relay PNOZ X and the advantages of modern electronics. Wear-resistance, safety, long service life and high availability ensure it is costeffective to use. PNOZelog is also easy to link through logic AND/OR operations. Diagnostics on the PNOZelog have been extended. Power-up tests, self-checking and runtime tests guarantee maximum safety. Example: using PNOZelog safety relays on a packaging machine PNOZ e1.1p PNOZ e4.1p 14 PNOZ e3.1p Benefits at a glance PNOZelog Solid-state safety PNOZelog with relay outputs The PNOZelog product range is designed in accordance with failsafe technology to Category 4 of EN 954-1. PNOZelog uses semiconductor technology and is therefore resistant to shock and vibration, making it suitable for use on mobile applications where there is a lot of vibration, for example. The use of modern electronics ensures the units are durable and maintenance-free. Two new versions, the PNOZ e6.1p and the PNOZ e6vp with time delay, integrate safe, non-wearing semiconductor outputs and robust, volt-free relay outputs within a single unit. Your benefit: saves on wiring. Your benefits at a glance Less wiring thanks to simple logic operations (AND/OR) High availability thanks to extended diagnostics Consistent use of semiconductor technology means no maintenance is necessary – there are no malfunctions due to contact welding, contamination, bounce or burning Continuous self-checks provide the highest level of safety – fault detection is not linked to the on/off cycle Long service life, even with frequent operations or cyclical functions Safe switching operations even on the smallest of loads Fast commissioning; plugin terminals with cage clamp and screw connection mean that no additional tools are required Complete solution comprising evaluation devices, compatible sensor technology and control and signal devices PNOZelog now available with volt-free relay outputs! Details at www.pilz.com. PNOZ e2.1p 15 Product features PNOZelog Electronic safety relays PNOZelog “2-in-1” – The bifunctional PNOZelog Fewer downtimes thanks to extended diagnostics Do you require E-STOP or safety gate monitoring within a compact safety unit? Monitor two safety functions simultaneously with just a single unit. You save on wiring. With a width of just 22.5 mm, the space requirement within the control cabinet is reduced to a minimum. Maximum functionality is achieved through the internal Easy-to-use diagnostics make the unit cost-effective PNOZelog has extensive diagnostic options: Simple LED indicators and status output enable the easiest possible on-site diagnostics, without additional tools. Integral diagnostic PLC interface for all common PLC systems. Drivers are available. Internal and external faults are detected, such as shorts across contacts or wiring errors. 16 Where several PNOZelog units are linked, all you need is one PLC output and one PLC input for each unit that you use. The device status plus faults in the input and output circuit are detected and signalled to the PLC system. The detailed information that is gained about the products’ system status reduces machine downtimes and enables any potential error sources to be removed immediately. Input A Input B Output A Output B logic AND operation. Each safety function has a separate signal output. PNOZ e5.11p simultaneously monitors an E-STOP/safety gate combination or two safety gates The PNOZ e5.13p can also be connected to the PSENmag safety swiches A bifunctional PNOZelog – Minimum space, maximum functionality. Complete safety functions through logic function operations Units in the PNOZelog product range can be linked via logic operations to form complete safety functions. AND/OR operations are both available. The use of logic functions means that the output requires no additional wiring. Both outputs on the PNOZelog units are available. As many units as necessary can be connected in series – ideal for monitoring up to four safety functions. Input Input Output Output A B Less wiring due to linkable outputs. As a result of the internal logic AND operation, two safety functions can be covered simultaneously – with just a single unit! A B If the E-STOP button is operated, motor A is switched off immediately AND motor B with a time delay. B If the safety gate is opened, only motor B is switched off, with a time delay. 17 Selection guide PNOZelog Selection guide – PNOZelog Compact, electronic safety relays – PNOZelog Type Technical documentation for all our safety relays – on the Internet at www.pilz.com. 18 Application Category (in accordance with EN 954-1) 2 3 PNOZ e1p ◆ ◆ ◆ ◆ ◆ PNOZ e1.1p ◆ ◆ ◆ ◆ ◆ PNOZ e1vp ◆ ◆ ◆ ◆ ◆ PNOZ e2.1p ◆ EN 574, Type IIIC EN 574, Type IIIC PNOZ e2.2p ◆ EN 574, Type IIIA EN 574, Type IIIA PNOZ e3.1p ◆ ◆ ◆ PNOZ e3vp ◆ ◆ ◆ PNOZ e4.1p ◆ ◆ PNOZ e4vp ◆ ◆ PNOZ e5.11p ◆ ◆ ◆ ◆ PNOZ e5.13p ◆ ◆ ◆ ◆ PNOZ e6.1p ◆ ◆ ◆ ◆ ◆ PNOZ e6vp ◆ ◆ ◆ ◆ ◆ Semiconductor outputs Safe Relay outputs Non-safe Logic operations Safe 4 ◆ 2 1 ◆ 2 1 ◆ ◆ ◆ 2 1 ◆ ◆ EN 574, Type IIIC 2 1 ◆ ◆ EN 574, Type IIIA 2 1 ◆ ◆ ◆ 2 1 ◆ ◆ ◆ 2 1 ◆ ◆ 1 ◆ ◆ 1 ◆ ◆ 2 2 ◆* 2 2 ◆* ◆ 2 1 4 ◆ ◆ ◆ 2 1 4 ◆ ◆ ◆ ◆ 2 2 ◆ ◆ * Also AND-linked internally 19 Technical details PNOZelog Technical details – PNOZelog Compact, electronic safety relays – PNOZelog Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type PNOZ e1p PNOZ e1.1p Application range In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers Outputs Using semiconductor technology: 2 safety outputs 1 auxiliary output, can be switched to a diagnostic output 2 test pulse outputs Using semiconductor technology: 2 safety outputs 1 auxiliary output, can be switched to a diagnostic output 2 test pulse outputs Supply voltage (UB) 24 VDC 24 VDC Utilisation category 24 V/2 A 24 V/2 A Dimensions (H x W x D) 101/94* x 22.5 x 121 mm 101/94* x 22.5 x 121 mm Features 20 Evaluation device for non-contact, coded safety switches PSENcode Monitored or automatic reset can be selected Selectable monitoring of shorts across contacts Continuous self monitoring Periodic switch-off test on the safety outputs Evaluation device for non-contact, coded safety switches PSENcode Monitored or automatic reset can be selected One AND and one OR input for logic AND/OR operations between several PNOZelog units Selectable monitoring of shorts across contacts Continuous self monitoring Periodic switch-off test on the safety outputs Order numbers - Cage clamp terminals 784 130 784 133 - Plug-in screw terminals 774 130 774 133 PNOZ e1vp PNOZ e2.1p/PNOZ e2.2p PNOZ e3.1p In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers PNOZ e2.1p: In accordance with EN 574, Type IIIC; PNOZ e2.2p: In accordance with EN 574, Type IIIA: Two-hand monitoring In accordance with EN 954-1, Category 3 or 4: Monitoring safety gates Using semiconductor technology: 2 safety outputs delayed/instantaneous, delay-on de-energisation selectable 1 auxiliary output, can be switched to a diagnostic output 2 test pulse outputs Using semiconductor technology: 2 safety outputs 1 auxiliary output, can be switched to a diagnostic output 2 test pulse outputs Using semiconductor technology: 2 safety outputs 1 auxiliary output, can be switched to a diagnostic output 2 test pulse outputs 24 VDC 24 VDC 24 VDC 24 V/2 A 24 V/2 A 24 V/2 A 101/94* x 22.5 x 121 mm 101/94* x 22.5 x 121 mm 101/94* x 22.5 x 121 mm Evaluation device for non-contact, coded safety switches PSENcode Monitored or automatic reset can be selected One AND and one OR input for logic AND/OR operations between several PNOZelog units Selectable monitoring of shorts across contacts Continuous self monitoring Periodic switch-off test on the safety outputs One AND and one OR input for logic AND/OR operations between several PNOZelog units Shorts across contacts are monitored via two test pulse outputs Status display Feedback loop for monitoring external contactors Continuous self monitoring Evaluation device for position switches and for non-contact, magnetic safety switches PSENmag (Series 2) Monitored or automatic reset can be selected One AND, one OR input for AND/OR operations between several PNOZelog Selectable monitoring of shorts across contacts Continuous self monitoring Periodic switch-off test on the safety outputs 10 s ......................................... 784 131 300 s ......................................... 784 132 PNOZ e2.1p .......................... 784 136 PNOZ e2.2p .......................... 784 135 784 139 10 s ......................................... 774 131 300 s ......................................... 774 132 PNOZ e2.1p .......................... 774 136 PNOZ e2.2p .......................... 774 135 774 139 * Height with cage clamp terminals/plug-in screw terminals 21 Technical details PNOZelog Technical details – PNOZelog Compact, electronic safety relays – PNOZelog Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type PNOZ e3vp PNOZ e4.1p Application range In accordance with EN 954-1, Category 2, 3 or 4: Monitoring safety gates In accordance with EN 954-1, Category 3: Evaluation device for safety mats Outputs Using semiconductor technology: 2 safety outputs delayed/instantaneous, delay-on de-energisation selectable 1 auxiliary output, can be switched to a diagnostic output 2 test pulse outputs Using semiconductor technology: 2 safety outputs 1 auxiliary output, can be switched to a diagnostic output 2 test pulse outputs Supply voltage (UB) 24 VDC 24 VDC Utilisation category 24 V/2 A 24 V/2 A Dimensions (H x W x D) 101/94* x 22.5 x 121 mm 101/94* x 22.5 x 121 mm Features Order numbers - Cage clamp terminals - Plug-in screw terminals 22 Evaluation device for position switches and for non-contact, magnetic safety switches PSENmag (Series 2) Monitored or automatic reset can be selected One AND, one OR input for AND/OR operations between several PNOZelog Selectable monitoring of shorts across contacts Continuous self monitoring Periodic switch-off test on the safety outputs Used to connect Mayser safety mats, type: SM/BK Suitable for controlling PSS/ SafetyBUS p/PNOZmulti One AND and one OR input for logic AND/OR operations between several PNOZelog units Continuous self monitoring Periodic switch-off test on the safety outputs With or without reset function 10 s ......................................... 784 137 300 s ......................................... 784 138 784 180 10 s ......................................... 774 137 300 s ......................................... 774 138 774 180 PNOZ e4vp PNOZ e5.11p PNOZ e5.13p In accordance with EN 954-1, Category 3: Evaluation device for safety mats In accordance with EN 954-1, Category 2 or 3: Combined unit for monitoring E-STOP relays and/or safety gates, AND-linked internally In accordance with EN 954-1, Category 2 or 3: Combined unit for monitoring E-STOP relays and/or safety gates, PDF-M, AND-linked internally Using semiconductor technology: 2 safety outputs delayed/instantaneous, delay-on de-energisation selectable 1 auxiliary output, can be switched to a diagnostic output 2 test pulse outputs Using semiconductor technology: 2 safety outputs 2 auxiliary outputs Using semiconductor technology: 2 safety outputs 2 auxiliary outputs 24 VDC 24 VDC 24 VDC 24 V/2 A 24 V/1.5 A 24 V/1.5 A 101/94* x 22.5 x 121 mm 101/94* x 22.5 x 121 mm 101/94* x 22.5 x 121 mm Used to connect Mayser safety mats, type: SM/BK Suitable for controlling PSS/ SafetyBUS p/PNOZmulti One AND and one OR input for logic AND/OR operations between several PNOZelog units Continuous self monitoring Periodic switch-off test on the safety outputs With or without reset function 2 safety functions in one unit, AND-linked internally Evaluation device for position switches and non-contact, coded safety switches PSENcode One AND input for logic AND operations between several PNOZelog units Monitored or automatic reset can be selected Continuous self monitoring 2 safety functions in one unit, AND-linked internally Evaluation device for position switches, non-contact safety switches PSENcode and PSENmag (Series 2) Monitored or automatic reset can be selected One AND input for logic AND operations between several PNOZelog units Continuous self monitoring 10 s ........................................... 784 181 784 190 784 191 10 s ........................................... 774 181 774 190 774 191 * Height with cage clamp terminals/plug-in screw terminals 23 Product range PNOZ X Safety relays PNOZ X Customised safety for each application Safety relays from the PNOZ X product range are proven through their reliability and robustness and have developed a wide application range in the most varied of safety applications. PNOZ is the most widely used safety relay in the world. One PNOZ is used per safety function. Its technical features are based on voltage-free, electromechanical contacts in 2 relay technology. Sizes vary from 22.5 to 90 mm, the number of contacts from two to eight. Whatever your safety requirement – PNOZ X has already proved itself a million times over in the rugged everyday industrial environment – and is certain to be the proven solution for you too. Proven safety – something you can rely on! PMUT X1P PNOZ X2.7P Example: using PNOZ X safety relays on a packaging machine. PNOZ XV1P 24 Benefits at a glance PNOZ X Your benefits at a glance Technology proven over many years of use Huge selection of products For all safety functions such as monitoring E-STOPs, safety gates, light barriers, muting, two-hand control and much more Delayed and instantaneous expander modules, safe timers, safe monitoring relays for standstill, speed and other functions Excellent price/ performance ratio Fast commissioning thanks to plug-in terminals with cage clamp and screw connection Maximum safety with minimum space requirement Complete solution comprising evaluation devices, compatible sensor technology and control and signal devices Low storage costs thanks to universal power supply and plug-in terminals PSWZ X1P PNOZ X2.8P PNOZ X2P P2HZ X4P 25 Product features PNOZ X Safety relays PNOZ X Sensorless safe standstill monitoring The safe relay PSWZ X1P monitors standstill without the use of external components such as rotary encoders. The standstill monitor can even be used to monitor servo drives. PSWZ X1P is suitable for applications up to Category 3. Safe standstill detection protects you and your investment. Now in 45 mm housing! Application example: Standstill monitoring on a saw 26 Monitor up to 4 muting sensors using the PMUT X1P. The complete solution for monitoring muting Muting is the safe, automatic and temporary suspension of an electrosensitive protective device. The PMUT X1P safety relay has inputs for all types of muting sensors, such as inductive initiators, proximity switches, light barriers and mechanical switches. The sensor technology can be connected without the use of terminal blocks. For the complete solution, Pilz also offers light curtains, light barriers, muting sensors PSENopt and muting lamps PITsign. Simple, flexible and guaranteed safe. 27 Selection guide PNOZ X Selection guide – PNOZ X Compact, electromechanical safety relays – PNOZ X Typ Technical documentation for all our safety relays – on the Internet at www.pilz.com. Application PNOZ X1P ◆ ◆ PNOZ X2P ◆ ◆ PNOZ X2.7P ◆ ◆ ◆ PNOZ X2.8P ◆ ◆ ◆ PNOZ X3P ◆ ◆ ◆ PNOZ X7P ◆ ◆ PNOZ X8P ◆ ◆ ◆ PNOZ X9P ◆ ◆ ◆ PNOZ X11P ◆ ◆ ◆ PNOZ XV1P ◆ ◆ ◆ PNOZ XV3P ◆ ◆ ◆ PNOZ XV3.1P ◆ ◆ ◆ ◆ PMUT X1P P2HZ X1P ◆ P2HZ X4P ◆ ◆ PSWZ X1P Compact, electromechanical safety relays – PNOZ X expander modules Type PZE X4P PZE 9P 28 Application Housing width in mm Output contacts Category (in accordance with EN 954-1) Safe 2 3 Non-safe 4 ◆ 3 ◆ ◆ 2 22.5 1 22.5 ◆ ◆ ◆ 3 1 22.5 ◆ ◆ ◆ 3 1 22.5 ◆ ◆ ◆ 3 1 ◆ 1 45 22.5 2 ◆ ◆ ◆ 3 2 2 45 ◆ ◆ ◆ 7 2 2 90 ◆ ◆ ◆ 7 1 2 90 ◆ ◆ ◆ 2 1 22.5 ◆ ◆ ◆ 3 2 45 ◆ ◆ ◆ 3 2 ◆ 3 1 5 90 2 45 EN 574, Type IIIC EN 574, Type IIIC EN 574, Type IIIC 3 1 EN 574, Type IIIC EN 574, Type IIIC EN 574, Type IIIC 3 1 ◆ ◆ 2 1 Category (in accordance with EN 954-1) Output contacts Safe 2 3 90 1 22.5 1 45 Housing width in mm Non-safe 4 Depends on base unit 4 Depends on base unit 8 22.5 1 90 29 Technical details PNOZ X Technical details – PNOZ X Compact, electromechanical safety relays – PNOZ X Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type PNOZ X1P PNOZ X2P Application range In accordance with EN 954-1, Category 2: Monitoring E-STOPs and safety gates In accordance with EN 954-1, Category 2 or 4: Monitoring E-STOPs and safety gates Output contacts 2 safety contacts (N/O) Supply voltage (UB) 24 VDC 24 VAC/DC 48 … 240 VAC/DC Utilisation category DC1: 24 V/4 A DC1: 24 V/6 A Dimensions (H x W x D) 101/94* x 22.5 x 121 mm 101/94* x 22.5 x 121 mm Features 30 3 safety contacts (N/O) 1 auxiliary contact (N/C) Single-channel operation Dual-channel operation with detection of shorts across contacts Automatic or monitored reset can be selected Order numbers - Cage clamp terminals 787 100 24 VAC/DC ............................... 787 303 48 … 240 VAC/DC ................... 787 307 - Plug-in screw terminals 777 100 24 VAC/DC ............................... 777 303 48 … 240 VAC/DC ................... 777 307 PNOZ X2.7P/PNOZ X2.8P PNOZ X3P PNOZ X7P In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers In accordance with EN 954-1, Category 2: Monitoring E-STOPs and safety gates 3 safety contacts (N/O) 1 auxiliary contact (N/C) 3 safety contacts (N/O) 1 auxiliary contact (N/C) 2 safety contacts (N/O) 24 VAC/DC 24 … 240 VAC/DC 24 VAC/DC 24 ... 240 VAC/DC 24 VAC/DC 110 … 120, 230 … 240 VAC DC1: 24 V/6 A DC1: 24 V/8 A DC1: 24 V/6 A 101/94* x 22.5 x 121 mm 101/94* x 45 x 122 mm 101/94* x 22.5 x 121 mm Dual-channel operation, with or without detection of shorts across contacts PNOZ X2.7P: Monitored reset PNOZ X2.8P: Automatic reset Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected 1 semiconductor output Safety gate function with N/C / N/O combination Single-channel operation PNOZ X2.7P C: 24 VAC/DC ........................... 787 305 24 … 240 VAC/DC ............... 787 306 PNOZ X2.8P C: 24 VAC/DC ........................... 787 301 24 … 240 VAC/DC ............... 787 302 24 VAC/DC ............................... 787 310 24 … 240 VAC/DC ................... 787 313 24 VAC/DC ............................... 787 059 More available on request PNOZ X2.7P: 24 VAC/DC ........................... 777 305 24 … 240 VAC/DC ............... 777 306 PNOZ X2.8P: 24 VAC/DC ........................... 777 301 24 … 240 VAC/DC ............... 777 302 24 VAC/DC ............................... 777 310 24 … 240 VAC/DC ................... 777 313 24 VAC/DC ............................... 777 059 More available on request * Height with cage clamp terminals/plug-in screw terminals 31 Technical details PNOZ X Technical details – PNOZ X Compact, electromechanical safety relays – PNOZ X Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type PNOZ X8P Application range In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers Output contacts Supply voltage (U B) 24 VDC 24, 110, 115, 120, 230 VAC Utilisation category DC1: 24 V/8 A Dimensions (H x W x D) 101/94* x 45 x 121 mm Features Order numbers - Cage clamp terminals - Plug-in screw terminals 32 3 safety contacts (N/O) 2 auxiliary contacts (N/C) Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected 2 semiconductor outputs 24 VAC ...................................... 787 770 24 VDC ..................................... 787 760 More available on request 24 VAC ...................................... 777 770 24 VDC ..................................... 777 760 More available on request PNOZ X9P PNOZ X11P PNOZ XV1P In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers 7 safety contacts (N/O) 2 auxiliary contacts (N/C) 7 safety contacts (N/O) 1 auxiliary contact (N/C) 1 delayed safety contact (N/O) 2 instantaneous safety contacts (N/O) 24 VDC 24 VDC or 100 … 240 VAC 24 VDC 110 … 120, 230 … 240 VAC 24 VDC DC1: 24 V/8 A DC1: 24 V/0.01 … 8 A DC1: 24 V/3 A 101/94* x 90 x 121 mm 101/94* x 90 x 121 mm 101/94* x 22.5 x 121 mm Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected 2 semiconductor outputs Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected 2 semiconductor outputs Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected 24 VDC ..................................... 787 609 24 VDC, 100 … 240 VAC ......... 787 606 24 VDC ..................................... 787 080 110 … 120 VAC ........................ 787 083 230 … 240 VAC ........................ 787 086 0.1 … 3 s .................................. 787 601 1 … 30 s ................................... 787 602 24 VDC ..................................... 777 609 24 VDC, 100 … 240 VAC ......... 777 606 24 VDC ..................................... 777 080 110 … 120 VAC ........................ 777 083 230 … 240 VAC ........................ 777 086 0.1 … 3 s .................................. 777 601 1 … 30 s ................................... 777 602 * Height with cage clamp terminals/plug-in screw terminals 33 Technical details PNOZ X Technical details – PNOZ X Compact, electromechanical safety relays – PNOZ X Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type PNOZ XV3P Application range In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers Output contacts Supply voltage (U B) 24 VDC Utilisation category DC1: 24 V/8 A Dimensions (H x W x D) 101/94* x 45 x 121 mm Features Order numbers - Cage clamp terminals - Plug-in screw terminals 34 2 delayed safety contacts (N/O) 3 instantaneous safety contacts (N/O) Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected 3 s ........................................... 787 512 30 s ........................................... 787 510 More available on request 3 s ........................................... 777 512 30 s ........................................... 777 510 More available on request PNOZ XV3.1P PMUT X1P P2HZ X1P In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates and light barriers In accordance with EN 954-1, Category 2, 3 or 4: For the temporary suspension of safety functions (muting) In accordance with EN 574, Type IIIC and in accordance with EN 954-1, Category 4: Two-hand monitoring 2 delayed safety contacts (N/O) 3 instantaneous safety contacts (N/O) 1 auxiliary contact (N/C) 3 safety contacts (N/O) 1 auxiliary contact (N/C) 3 safety contacts (N/O) 1 auxiliary contact (N/C) 24 VDC 24 ... 240 VAC/DC 24 VDC 24 VDC 24, 42, 48 110, 115, 120, 230, 240 VAC DC1: 24 V/0.03 … 5 A DC1: 24 V/8 A DC1: 24 V/0.003 … 4 A 101/94* x 90 x 121 mm 101/94* x 90 x 121 mm 101/94* x 45 x 122 mm Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected Universal power supply 24 … 240 VAC/DC Up to 4 muting sensors Monitoring and switching muting lamps Parallel and serial muting Simultaneity monitoring 5 semiconductor outputs Reset input “Override” function via key switch in the case of a fault LED status indicators 2 semiconductor outputs 3 s selectable, 24 … 240 VAC/DC ................... 787 532 30 s selectable, 24 … 240 VAC/DC ................... 787 530 More available on request 788 010 24 VDC ..................................... 787 340 More available on request 3 s selectable, 24 … 240 VAC/DC ................... 777 532 30 s selectable, 24 … 240 VAC/DC ................... 777 530 More available on request 778 010 24 VDC ..................................... 777 340 More available on request * Height with cage clamp terminals/plug-in screw terminals 35 Technical details PNOZ X Technical details – PNOZ X Compact, electromechanical safety relays – PNOZ X Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type P2HZ X4P Application range In accordance with EN 574, Type IIIC and in accordance with EN 954-1, Category 4: Two-hand monitoring Output contacts Supply voltage (U B) 24 VAC/DC Utilisation category DC1: 24 V/4 A Dimensions (H x W x D) 101/94* x 22.5 x 121 mm Features Order numbers - Cage clamp terminals - Plug-in screw terminals 36 3 safety contacts (N/O) 1 auxiliary contact (N/C) 22.5 mm width 24 VAC ...................................... 787 354 24 VDC ..................................... 787 355 24 VAC ...................................... 777 354 24 VDC ..................................... 777 355 PSWZ X1P PZE X4P PZE 9P In accordance with EN 954-1, Category 2 or 3: Standstill monitoring In accordance with EN 954-1, Category depends on base unit: Increasing the number of available contacts In accordance with EN 954-1, Category depends on base unit: Increasing the number of available contacts 2 safety contacts (N/O) 1 auxiliary contact (N/C) 4 safety contacts (N/O) 24 VDC 24 VAC/DC 100 … 240 VAC DC1: 24 V/6 A DC1: 24 V/4 A DC1: 24 V/8 A 101/94* x 45 x 122 mm 101/94* x 22.5 x 122 mm 101/94* x 90 x 121 mm Single-channel operation 2) 8 safety contacts (N/O) 1 auxiliary contact (N/C) 24 … 240 VAC/DC Safe standstill monitoring Single or dual-channel operation No external components required Simultaneity monitoring Fault signal if simultaneity time is exceeded Reset input Detects open circuits Suitable for freq. converter operation Automatic self test 1) Diverse structure Dual-channel operation with the ability to detect shorts across contacts UM: 0.5 V ................................... 787 949 UM: 3 V ...................................... 787 950 787 585 24 VAC/DC ............................... 787 140 100 … 240 VAC ........................ 787 148 UM: 0.5 V ................................... 777 949 UM: 3 V ...................................... 777 950 777 585 24 VAC/DC ............................... 777 140 100 … 240 VAC ........................ 777 148 * Height with cage clamp terminals/plug-in screw terminals 1) Not for PSWZ X1P 2) Pending for PSWZ X1P, but not for P2HZ X4P, PZE X4P and PZE 9P 37 Product range PNOZmulti Modular safety system PNOZmulti Ingeniously simple, simply ingenious Many functions – one solution The modular safety system PNOZmulti is multifunctional, freely configurable and tailormade for use in many areas of mechanical engineering. Safety functions such as emergency stop, safety gates, light barriers, two-hand control and many more are monitored safely. PNOZmulti can also be used to resolve standard control functions economically. Instead of wiring, the safety circuit is easily generated on the PC using an intuitive configuration tool. The configuration is stored on a chip card and is downloaded to the PNOZmulti base unit. The latest highlights include safe speed and standstill monitoring, connection to fieldbus systems, muting functionalities, new base units for press applications, for example, and much more. The continual expansion of the product range safeguards your investment – just talk to us! Example: using the modular safety system PNOZmulti on a packaging machine. 38 As simple as a PNOZ, as flexible as a controller If you wish to extend the modular system, various expansion modules are available, which can be used in any combination to suit your requirements. Also available are input and output modules for both standard control and safety functions, fieldbus modules for connection to all common fieldbus systems, plus speed and standstill monitors. Approved press blocks, muting functionalities and many other features make the PNOZmulti as simple to use as a PNOZ and as flexible as a controller. * * * in development 39 Product range PNOZmulti Customised application and child’s play to op PNOZmulti Configurator Safety input elements Simply configure your safety circuit on the PC using the PNOZmulti Configurator. The graphics-based user interface conforms to the Windows® standard; all elements are available either as symbols or in selection menus. Configuration of the elements is based on the required machine functions and the category that needs to be achieved. Online help with documentation is available during configuration. E-STOP Safety gate Light curtain Configuration rather than wiring Two-hand Enable switch Operating mode selector switch Logic elements Cascading element AND operation OR operation 40 All inputs and outputs are freely configurable and can be linked using logic elements via a simple drag and drop function. All available function, logic and output elements are available to see at a glance. Rapid commissioning and the minimal wiring work involved will convince you. With intuitive operation, the PNOZmulti is absolute child’s play! Function elements toolbar Doubly safe Once the configuration is complete, the configuration tool checks the circuit for any errors. The completed configuration can also be certified, thereby protecting it from unwanted modifications. Where the configuration has not been certified, it can be edited, modified and extended at any time by calling it up in the Configurator. The configuration can be printed out and used as documentation. Maintenance is simple with the PNOZmulti service tool The PNOZmulti service tool is specifically used for troubleshooting and diagnostics during service and maintenance, directly on the machine for example. The current status of the configuration is visible during operation (powerflow). Any options that can be used to modify a project are disabled. Example of a time delay element with a delay time of 600 ms (selectable). erate Exclusive OR operation Logic elements toolbar Output elements toolbar NEGATION RS-Flipflop Reset element Time elements Event counter Example of a semiconductor output in accordance with Category 4, EN 954-1, without feedback loop. Safety function Switch type Speed Source connection point Comment text Operating mode Destination connection point Output elements Relay Example of safety gate monitoring using PSEN (monitoring N/C / N/O). Semiconductor 41 Benefits at a glance PNOZmulti Production up and running or are you still wi From planning to maintenance Faster time-to-market compared with conventional solutions! You can save over 40 % of your time and costs – in all engineering phases – during planning, configuration, commissioning, operation and maintenance. You too can enjoy the benefits of PNOZmulti! Everything. Simply. With PNOZmulti! At least 40 % potential savings in all engineering phases thanks to a freely configurable graphics configuration tool Ideal for covering applications of four safety functions and above One system to cover safety-related and standard control functions High potential savings thanks to simple, intuitive operation Subsequent modifications and adjustments to the configuration are simple to make Flexible to apply, as only one solution is required for Category 2, 3 or 4 No need to draw complex circuit diagrams: simply print out your configuration Planning, configuration Commissioning Operation, maintenance Hardware 40 % cost saving in all engineering phases 42 Save costs by reducing stockholdings Simple, user-friendly diagnostics mean short downtimes and high plant availability Simple wiring means short commissioning times Chip card for data transfer; easy copy function is of particular interest to series users Saves a lot of space in the control cabinet Simple and economical to expand through selection of compatible modules Future-proof and economical thanks to the flexibility of the software and the adaptability of the hardware Certified worldwide Complete solution comprising evaluation devices, compatible sensor technology and control and signal devices ring? PNOZmulti – Certified worldwide The modular safety system PNOZmulti conforms to many standards and has numerous approvals. International: TÜV approval to EN IEC 61508 – Functional safety-related systems, SIL 3 FDIS 62061:2004 Europe: EN 954-1:1997 – Safety of machinery – Safety-related parts of control systems EN 60204-1 (VDE 0113 Part 1) – Electrical equipment of machines DIN V VDE 0801:1994 – Principles for computers in safety-related systems DIN V 19250:1994 – Control technology – Measurement and control protection devices DIN EN 692:1996 – Eccentric presses (C standard) DIN EN 693:2001 – Hydraulic presses (C standard) EN 12622:2001 – Hydraulic press brakes (C standard) EN 418 – Safety of machinery - Emergency stop equipment, functional aspects VDE 0116:1989 – Electrical equipment on firing plants Complies with: EN 12417 – Processing centres, machine tools EN 12415 – Turning machines EN 422 – Blow moulding machines China: CCC (China Compulsory Product Certification) GB14048.5:2001 – control circuit devices Russia: USA/Canada: UL 508 – Industrial Control Equipment “UL/cUL listed” NFPA 79:2002 – Electrical Standard for Industrial Machinery Complies with OSHA through TÜV approval Certified to GOST (ROSS RU.0001.AE56) 43 Product features PNOZmulti The basis for each application: many functions Base unit PNOZ m0p – The compact solution … … for machines on which three to six safety functions are monitored. PNOZmulti is economical from just three functions. Your costs are even further reduced through simple diagnostics, for example via fieldbus modules for all common fieldbus systems. Particularly suitable for use on small machines, the PNOZ m0p manages without any expansion modules. You can enjoy all the benefits of the safety system, including the complete functionality of the PNOZmulti Configurator, at an unbeatable price/performance ratio. PNOZ m1p – The all-rounder … … for small to average-sized machines is your ideal choice if you are using more than four safety functions. What’s more, standard control functions are also monitored. It is very simple to expand and, depending on the type and number of expansion modules that are used, up to 24 safety functions can be monitored. If you then take advantage of the cascading function as well, there are almost no limits for the application of the PNOZmulti. Ideal for three to six safety functions! 44 – one solution! PNOZ m2p – Withstands plenty … Adapted to extreme environmental conditions. … and is specially designed to control and monitor small and average-sized eccentric and hydraulic presses. Approved software blocks are available for operating modes such as setup mode, single-stroke and automatic; for monitoring safety light curtains in single-break or double-break mode and monitoring cam-shafts with run monitoring; these blocks make the system simple and economical to use. In conjunction with the dual-pole semiconductor output module PNOZ mo3p, the PNOZ m2p can control press safety valves safely and economically. All base units: 20 inputs, 4 safe semiconductor outputs and 2 relay outputs. PNOZ m1p, coated version – Tough … … and specially designed for use in a rugged everyday industrial environment, the units’ PCB boards are varnished and therefore protected from environmental influences. The benefits include an expanded temperature range, tolerance of condensation and resistance to corrosive gas. 45 Product features PNOZmulti Perform even standard control functions safely Positive diagnostics – Always in the picture with PNOZmulti It is possible to call up detailed information about the external wiring or the status of individual safety devices. The data to be downloaded is selected and configured directly within the PNOZmulti Configurator via drag and drop. The amount of time saved during configuration and wiring is a further benefit. Simple, cost-effective integration within plant or machinery also saves costs and reduces commissioning times. Fieldbus modules for all common fieldbus systems are particularly easy to use. Signalling and control is twoway. In addition to diagnostic and status information, controller information (commands) can also be transmitted directly from the controller to the PNOZmulti via the fieldbus. The diagnostic system PMImicro diag will shortly be available for simple, meaningful diagnostics. This will enable the use of plain text messages, to ensure plant and machinery can be restarted quickly, for example. User-friendly diagnostic and control information guarantees short downtimes and high plant availability. With PNOZmulti there are several options: Communication with common automation systems such as PLCs, CNCs or HMIs can be simple and direct via the integral serial interface on the PNOZ m1p base unit Alternatively you can use an I/O interconnection with a standard PLC 1 Serial interface 2 Status messages to PLC 3 Two-way signalling and control 4 Diagnostic system PMImicro diag* * 4 3 * * in development 46 1 2 with the PNOZmulti Standard control functions and safety functions are easily linked in the PNOZmulti Configurator. PNOZ mc3p PNOZ mi2p Effective symbiosis of safety and standard We can help you to resolve your automation functions even more economically. Our overall solutions combine standard and safety-related control technology, reducing your costs. With the PNOZmulti product range, Pilz offers a selection of functionalities with which to monitor safety-related and standard control functions. PNOZ mc1p Fieldbus modules for connection to all common fieldbus systems for two-way signalling and control. In addition to diagnostic and status information, controller information (commands) can also be transmitted directly from the controller to the PNOZmulti via the fieldbus. You benefit by saving on wiring and therefore on costs. Input module PNOZ mi2p with eight inputs to monitor standard control functions. Cost benefit guaranteed. Output module PNOZ mc1p with 16 auxiliary outputs for issuing status messages to a higher-level PLC. You can recognise our standard control modules by the green front. 47 Product features PNOZmulti For increased cost-effectiveness Monitoring drives safely The PNOZmulti modular safety system enables drives to be monitored safely for standstill and speed in set-up and automatic mode, up to and including Category 3 in accordance with EN 954-1. It is possible to monitor up to eight independent axes. Up to eight selectable limit values plus standstill can be monitored on each axis, either through incremental encoders or proximity detectors. Data is evaluated in the PNOZmulti for further processing. The direction of rotation can be detected simultaneously. Simple speed configuration Simple speed configuration within the PNOZmulti Configurator 48 Set values are simply entered in the graphics configuration tool, the PNOZmulti Configurator. Safety functions such as E-STOP, safety gates and operating mode selector switches are easy to configure and monitor using PNOZmulti. So applications such as opening a safety gate on standstill, teach mode or safe reduced speed during set-up mode and process monitoring are easy to implement. Two versions of the speed monitor are available. Switching high loads safely Modules from the modular safety system PNOZpower can be connected via the coupling connector PNOZ pe2p. Power modules switch off supply voltages and motors directly and safely. The ability to switch high currents of up to 16 A per module removes the need for external contactors. And you can enjoy the additional benefits of the PNOZmulti, such as extended diagnostics and simple configurability. Simply combine the modular safety systems PNOZpower and PNOZmulti using the coupling connector PNOZ pe2p. Network safely via cascading PNOZmulti base units can be networked – either with a series connection or via a tree structure. Electronic PNOZelog safety relays may also be included in the network. The cascading function can be used to implement selective shutdowns and to commission plant sections. Reduced downtimes and increased productivity are your very real benefits. 49 Applications and industries PNOZmulti Safe and economical in all industries PNOZmulti is used in numerous applications across the widest range of industries. The intelligent dovetailing of safetyrelated and standard control functions, a modular concept and simple configuration mean the system can control from the simplest machine to distributed plants. PNOZmulti is so flexible that it can certainly be adapted to suit your application. rms to Confo 17 and EN 124 15 EN 124 Application areas may be: General mechanical engineering: e.g. lathes, milling and drilling machines Plastics processing machines: e.g. blow moulding machines Laser machines: e.g. laser welding and laser punching machines 50 Packaging machines: e.g. drink dispensing and palletizing machines Forming technology: Hydraulic presses, eccentric presses, press brakes, small presses and punch presses Robot cells: processing, welding and spraying robots Print and paper industry: e.g. printing, enveloping and paper machines rms Confo 422 to EN PNOZmulti is also used in airports, pleasure parks, cablecar technology, the automotive industry, the pharmaceutical industry and in many other areas. Packaging machines The safe gate switches PSENmag or PSENcode can be connected directly without an additional evaluation device. Use the light curtains/light barriers PSENopt plus the monitored muting lamps PITsign and you can have the complete solution from one source. Muting blocks plus the use of a single unit for parallel coverage of Category 2, 3 and/or 4 in accordance with EN 954-1 offer you an economical solution. Injection moulding machines Safety gate monitoring is so flexible that even three-channel switches can be processed for use on injection moulding machines. The time delay can be set as required, which is an additional benefit. Series machines … … and machines with different expansion levels: building on a master configuration, different configurations can be created quickly and easily and can be copied to chip cards as often as necessary. Machine tools and processing centres With PNOZmulti it is possible to monitor different operating modes and to travel at reduced speeds in set-up or teach mode. Smooth production and reduced cycle times are your benefits. 51 Selection guide PNOZmulti Selection guide – PNOZmulti Modular safety system – PNOZmulti Technical documentation for all our safety relays – on the Internet at www.pilz.com. 52 Type Application area PNOZ mi1p Safe input module PNOZ mi2p Input module PNOZ mo1p Safe semiconductor output module PNOZ mo3p Dual-pole, safe semiconductor output module PNOZ mo2p Safe relay output module PNOZ mo4p Safe relay output module PNOZ ms1p Safe speed/standstill monitoring module PNOZ ms2p Safe speed/standstill monitoring module PNOZ msi1p, msi2p… Adapter for PNOZ ms1p/ms2p PNOZ mc1p Output module PNOZ mc3p PROFIBUS-DP fieldbus module PNOZ mc4p DeviceNet fieldbus module PNOZ mc5p Interbus fieldbus module PNOZ mc6p CANopen fieldbus module PNOZ mc7p CC-Link fieldbus module Connection of expansion modules to base unit PNOZ m0p PNOZ m1p PNOZ m1p (coated version) PNOZ m2p (press applications) 3…6 Safety functions ž4 Safety functions ž4 Safety functions ž4 Safety functions ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ 53 Technical details PNOZmulti Technical details – PNOZmulti Modular safety system – PNOZmulti Type PNOZ m0p PNOZ m1p/ PNOZ m1p (coated version) Range of use Base unit – From 3 … 6 safety functions Base unit – From 4 safety functions and for standard control functions Application range In accordance with EN 954-1, Category 2, 3 or 4: E-STOP, two-hand buttons, safety gate limit switch, light barriers, scanner, enable switch, PSEN safety gate switch, operating mode selector switch In accordance with EN 954-1, Category 2, 3 or 4: E-STOP, two-hand buttons, safety gate, light curtain, scanner, enable switch, PSEN safety gate switch, operating mode selector switch Technical documentation for all our safety relays – on the Internet at www.pilz.com. Inputs/outputs Supply voltage (UB) Utilisation category Dimensions (H x W x D) Features 54 20 freely configurable inputs 4 test pulse outputs, 1 auxiliary output Outputs using s/c technology: - Category 4: 2 safety outputs - Category 3: 4 safety outputs Relay outputs: - Category 4: 1 safety contact - Category 2: 2 safety contacts 24 VDC Outputs using s/c technology: 24 VDC/max. 2 A/max. 48 W Relay outputs: DC: 24 V/6 A 94 x 135 x 121 mm 20 freely configurable inputs 4 test pulse outputs, 1 auxiliary output Outputs using s/c technology: - Category 4: 2 safety outputs - Category 3: 4 safety outputs Relay outputs: - Category 4: 1 safety contact - Category 2: 2 safety contacts 24 VDC Outputs using s/c technology: 24 VDC/max. 2 A/max. 48 W Relay outputs: DC: 24 V/6 A 94 x 135 x 121 mm Configurable using PNOZmulti Configurator via chip card or RS 232 interface Exchangeable program memory Diagnostic interface Fieldbus modules can be connected; no other expansion modules can be connected Configurable using PNOZmulti Configurator via chip card or RS 232 interface Exchangeable program memory Diagnostic interface Fieldbus modules can be connected Max. 8 expansion modules can be connected Order numbers Excl. terminals .......................... 773 110 Excl. terminals .......................... 773 100 coated version, Excl. terminals .......................... 773 105 - Cage clamp terminals 1 set .......................................... 783 100 1 set .......................................... 783 100 - Plug-in screw terminals 1 set .......................................... 793 100 1 set .......................................... 793 100 PNOZ m2p PNOZ mi1p/ PNOZ mi1p (coated version) PNOZ mi2p Base unit – Specifically for press applications Safe input module Input module In accordance with EN 954-1, Category 2, 3 or 4: As PNOZ m1p, additional monitoring of operating modes such as set-up mode, single-stroke and automatic; safety light curtains in single-break and double-break mode, camshaft with run monitoring, press safety valves In accordance with EN 954-1, Category 2, 3 or 4: E-STOP, two-hand buttons, safety gate, light curtain, scanner, enable switch, PSEN safety gate switch, operating mode selector switch Monitoring of standard control functions 20 freely configurable inputs 4 test pulse outputs, 1 auxiliary output Outputs using s/c technology: - Category 4: 2 safety outputs - Category 3: 4 safety outputs Relay outputs: - Category 4: 1 safety contact - Category 2: 2 safety contacts 24 VDC Outputs using s/c technology: 24 VDC/max. 2 A/max. 48 W Relay outputs: DC: 24 V/6 A 94 x 135 x 121 mm Configurable using PNOZmulti Configurator via chip card or RS 232 interface Exchangeable program memory Diagnostic interface Fieldbus modules can be connected Max. 8 expansion modules can be connected * * 8 safe inputs 8 inputs 24 VDC via base unit 24 VDC via base unit - - 94 x 22.5 x 121 mm 94 x 22.5 x 121 mm Max. 8 input modules can be connected to the base unit Connected to base unit via a link on the back of the unit Max. 8 input modules can be connected to the base unit Connected to base unit via a link on the back of the unit Excl. terminals .......................... 773 120 Excl. terminals .......................... 773 400 coated version, Excl. terminals .......................... 773 405 Excl. terminals .......................... 773 410 1 set .......................................... 783 100 1 set .......................................... 783 400 1 set .......................................... 783 400 1 set .......................................... 793 100 1 set .......................................... 793 400 1 set .......................................... 793 400 * not for PNOZ mi2p 55 Technical details PNOZmulti Technical details – PNOZmulti Modular safety system – PNOZmulti Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type PNOZ mo1p/ PNOZ mo1p (coated version) PNOZ mo3p Range of use Safe semiconductor output module Safe semiconductor output module, dual-pole Application range In accordance with EN 954-1, Category 2, 3 or 4: Switching 24 V actuators In accordance with EN 954-1, Category 2, 3 or 4: Volt-free switching of actuators Inputs/outputs Dual-pole outputs using semiconductor technology: - Category 4: 2 safety outputs Supply voltage (UB) 24 VDC 24 VDC via expansion module Utilisation category 24 VDC/max. 2 A/max. 48 W 24 VDC/2 A Dimensions (H x W x D) 94 x 22.5 x 121 mm 94 x 22.5 x 121 mm Features 56 Outputs using semiconductor technology: - Category 4: 2 safety outputs - Category 3: 4 safety outputs Max. 6 semiconductor output modules can be connected to the base unit Connected to base unit via a link on the back of the unit Max. 6 semiconductor output modules can be connected to the base unit Connected to base unit via a link on the back of the unit Order numbers Excl. terminals .......................... 773 500 coated version, Excl. terminals .......................... 773 505 Excl. terminals .......................... 773 510 - Cage clamp terminals 1 set .......................................... 783 400 1 set .......................................... 783 400 - Plug-in screw terminals 1 set .......................................... 793 400 1 set .......................................... 793 400 PNOZ mo2p/ PNOZ mo2p (coated version) PNOZ mo4p/ PNOZ mo4p (coated version) PNOZ mc1p Safe relay output module Safe relay output module Output module In accordance with EN 954-1, Category 2, 3 or 4: Volt-free switching of actuators In accordance with EN 954-1, Category 2, 3 or 4: Volt-free switching of actuators Status message to PLC Relay outputs: - Category 4: 1 safety output - Category 2: 2 safety outputs Relay outputs: - Category 4: 2 safety outputs - Category 2: 4 safety outputs 16 auxiliary outputs using semiconductor technology 24 VDC via base unit 24 VDC via base unit 24 VDC DC: 24 VDC/6 A DC: 24 VDC/6 A - 94 x 22.5 x 121 mm 94 x 22.5 x 121 mm 94 x 22.5 x 121 mm Max. 6 relay output modules can be connected to the base unit Connected to base unit via a link on the back of the unit Max. 6 relay output modules can be connected to the base unit Connected to base unit via a link on the back of the unit Max. 8 output modules can be connected to the base unit Connected to base unit via a link on the back of the unit Excl. terminals .......................... 773 520 coated version, Excl. terminals .......................... 773 525 Excl. terminals .......................... 773 536 coated version, Excl. terminals .......................... 773 537 Excl. terminals .......................... 773 700 coated version, Excl. terminals .......................... 773 705 1 set .......................................... 783 520 1 set .......................................... 783 536 1 set .......................................... 783 700 1 set .......................................... 793 520 1 set .......................................... 793 536 1 set .......................................... 793 700 57 Technical details PNOZmulti Technical details – PNOZmulti Modular safety system – PNOZmulti Type PNOZ mc3p PNOZ mc4p Range of use PROFIBUS-DP fieldbus module DeviceNet fieldbus module Application range Technical documentation for all our safety relays – on the Internet at www.pilz.com. Supply voltage (U ) Non-safety-related applications Communication with DeviceNet 24 VDC via base unit 24 VDC via base unit 94 x 22.5 x 119 mm 94 x 22.5 x 122 mm B Dimensions (H x W x D) Features Order numbers 58 In accordance with EN 50170: Non-safety-related applications Communication with PROFIBUS-DP Can be configured using the PNOZmulti Configurator Station addresses from 0 ... 99, selected via rotary switch Status indicators via LEDs Subscriber (Slave) on PROFIBUS-DP Transmission rate: Max. 12 MBit/s Max. 1 fieldbus module can be connected to the base unit Connected to base unit via a link on the back of the unit 773 721 Can be configured using the PNOZmulti Configurator Station addresses from 0 ... 63, selected via DIP switch Status indicators via LEDs Subscriber (Slave) on DeviceNet Transmission rate: 125, 250, 500 kBit/s Max. 1 fieldbus module can be connected to the base unit Connected to base unit via a link on the back of the unit 773 722 PNOZ mc5p PNOZ mc6p PNOZ mc7p Interbus fieldbus module CANopen fieldbus module CC-Link fieldbus module In accordance with EN 50254: Non-safety-related applications Communication with Interbus Non-safety-related applications Communication with CANopen Non-safety-related applications Communication with CC-Link 24 VDC via base unit 24 VDC via base unit 24 VDC via base unit 94 x 22.5 x 119 mm 94 x 22.5 x 122 mm 94 x 22.5 x 122 mm Can be configured using the PNOZmulti Configurator Status indicators via LEDs Subscriber (Slave) on Interbus Transmission rate selected via jumper Transmission rate: 500 kBit/s, 2 MBit/s Max. 1 fieldbus module can be connected to the base unit Connected to base unit via a link on the back of the unit 773 723 Can be configured using the PNOZmulti Configurator Station addresses from 0 ... 99, selected via rotary switch Status indicators via LEDs Subscriber (Slave) on CANopen Transmission rate selected via rotary switch Transmission rate: Max. 1 MBit/s Max. 1 fieldbus module can be connected to the base unit Connected to base unit via a link on the back of the unit 773 724 coated version .......................... 773 727 Can be configured using the PNOZmulti Configurator Station addresses from 1 ... 63, selected via rotary switch Status indicators via LEDs Subscriber (Slave) on CC-Link Occupied stations: 2 Transmission rate selected via rotary switch Transmission rate: Max. 10 MBit/s Max. 1 fieldbus module can be connected to the base unit Connected to base unit via a link on the back of the unit 773 726 coated version .......................... 773 725 59 Technical details PNOZmulti Technical details – PNOZmulti Modular safety system – PNOZmulti Type PNOZ ms1p/PNOZ ms2p PNOZ msi1p … PNOZ msi11p Range of use Safe speed and standstill monitoring module Connection cable for PNOZ ms1p/PNOZ ms2p Application range In accordance with EN 954-1, Cat. 3: For speed and standstill monitoring via incremental encoders or proximity detectors In accordance with EN 954-1, Cat. 3: To connect incremental encoders Supply voltage (UB) 24 VDC via base unit - Dimensions (H x W x D) 94 x 45 x 121 mm On request Features Up to 8 limit values can be configured using the PNOZmulti Configurator Proximity detectors are connected directly to the terminals on the PNOZ ms1p/PNOZ ms2p Incremental encoders are connected via connection cable PNOZ ms1p: - Incremental encoders with differential output signals from 0.5 Vss to 5 Vss - Supply voltage to incremental encoder: 5 V +/-10 % PNOZ ms2p: - Incremental encoder with differential output signals from 0.5 Vss to 30 Vss, i.e. now also suitable for HTL encoders - Independent from the supply voltage of the incremental encoder, i.e. also for encoders with 8 V supply voltage, for example Two axes can be monitored independently Max. 4 modules can be connected to the base unit Can be evaluated in the PNOZmulti Configurator Connected to base unit via plug-in connector on the back of the unit Used to connect an incremental encoder to the speed monitor PNOZ ms1p/PNOZ ms2p Connection cable for Siemens/ Haidenhain, Bosch Rexroth, Elau, Lenze, SEW Connection to drive and incremental encoder via 25-pin or 15-pin D-Sub male and female connector, or wired with stranded cable Variable cable lengths Order numbers PNOZ ms1p: Excl. terminals ...................... 773 800 PNOZ ms2p: Excl. terminals ...................... 773 810 PNOZ msi1p, 25/25 Si/Ha, 2.5 m ............... 773 850 PNOZ msi5p, 15/15 Bo/Rex, 2.5 m ............ 773 857 Additional versions on request Technical documentation for all our safety relays – on the Internet at www.pilz.com. 60 - Cage clamp terminals 1 set .......................................... 783 800 - - Plug-in screw terminals 1 set .......................................... 793 800 - Software – Modular safety system – PNOZmulti PNOZmulti Configurator Configuration software Order numbers: Documentation folder with software on CD-ROM ... 773 000 1) Software incl. documentation on CD-ROM ......................... 773 000D 1) Licence type ........................ 773 010…2) PNOZmulti service tool Order numbers: Documentation folder with software on CD-ROM .... 773 005 1) Licence type ........................... 773 011...2) Runs under Windows® 98/2000/NT 4.0 (SP 6) and XP Project configuration, configuration generation, documentation, commissioning Data transfer via standard serial cable or via a chip card Graphic configuration of safety circuit PNOZmulti service tool is a supplement for the configuration software PNOZmulti Configurator Purpose: Troubleshooting and diagnostics during service and maintenance; downloading projects Any options that modify a project are disabled, i.e. the service tool is unable to change a project Accessories – Modular safety system – PNOZmulti PNOZmulti Tool Kit Order numbers: PNOZmulti Tool Kit ................... 779 000 Accessories*: Chip card reader .................... 779 230* Chip card set .......................... 779 200* Configuration cable ................ 310 300* Documentation folder with PNOZmulti Configurator on CD-ROM ........................ 773 000...*1) Licence type ....................... 773 010... 2) The Tool Kit contains the accessories you need to start working with PNOZmulti: - Documentation folder with the PNOZmulti Configurator - Chip card reader to write and save the configuration on to a chip card - Chip card set consisting of 10 chip cards, including a chip card adapter for rewriting chips removed from the chip card. - Configuration cable for reading diagnostic data * For use only with subsequent orders 1) Please order licence separately; it is required in order to enable the software. 2) Please state the type of licence you require after the order number (…B for basic licence; …K for user licence; …G for project licence), e.g. 773 010B. Time-restricted licences for PNOZmulti Configurator: …S (2 months), …R (3 months) or …Q (4 months). 61 Product range PNOZpower Modular safety system PNOZpower Switching high loads safely Connection to PNOZmulti The modular PNOZpower safety system is suitable for monitoring E-STOPs, safety gates and light barriers. PNOZpower can switch currents of up to 16 A AC/DC per contact. An overall breaking capacity of 40 A is available per module. In each case, external contactors and contactor combinations are no longer required. PNOZpower modules can be connected to the modular PNOZmulti safety system via the coupling connector PNOZ pe2p. Modular and flexible Save costs through modular output contacts. The base module processes the inputs; the output modules are specifically matched to the respective load. The number and capacity of the required safety contacts can be scaled, depending on the application. A maximum of five modules can be connected to the base unit. Modules are wired to the base unit via an internal bus system. PNOZ po3.3p Simply combine the modular safety systems PNOZpower and PNOZmulti using the coupling connector PNOZ pe2p. 62 Benefits at a glance PNOZpower Your benefits at a glance External contactor combinations and their respective wiring are no longer required, saving costs, space and commissioning time Diagnostics via LED: operating and fault status can be scanned for each module, resulting in fewer downtimes Plug-in connection terminals: pre-wired and easy to exchange if there is a fault Redundant load switching Scalable and flexible through the selection of compatible modules – you only pay for the functions that you actually use Complete solution comprising evaluation devices, compatible sensor technology and control and signal devices Example: using the modular safety system PNOZpower on a packaging machine. PNOZ p1p PNOZ po3.1p PNOZ po3.2p 63 Selection guide PNOZpower Selection guide – PNOZpower Modular safety system – PNOZpower Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type Range of use PNOZ p1p Base unit ◆ ◆ ◆ PNOZ p1vp Base unit, delayed ◆ ◆ ◆ PNOZ pe1p Control module For control via safety contacts or safe semiconductor outputs PNOZ pe2p Bus interface Coupling connector for connecting PNOZpower expansion modules to a higher-level control system PNOZ pps1p Power supply Application ◆ Modular safety system – Expansion modules PNOZpower Type Output contacts Safe 64 Non-safe PNOZ po3p 3 PNOZ po3.1p 8 PNOZ po3.2p 4 PNOZ po3.3p 3 1 Number of expansion modules Supply voltage Housing width in mm min. 1, max. 4 expansion modules 24 V DC 45 min. 1, max. 8 expansion modules (max. 4 delayed and 4 instantaneous) 24 V DC 45 min. 1, max. 4 expansion modules 24 V DC 22.5 min. 1, max. 6 expansion modules 24 V DC 23.5 24 V DC 45 Switching capability AC1 Housing width in mm AC3 DC1 240 V/ 4 A 24 V/ 4 A 22.5 240 V/ 8 A 24 V/ 8 A 45 240 V/16 A 24 V/16 A 90 24 V/16 A 90 240 V/16 A 400 V/10 A 500 V/ 8 A 240 V/ 3 kW 400 V/5.5 kW 500 V/ 4 kW 65 Technical details PNOZpower Technical details – PNOZpower Modular safety system – PNOZpower Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type PNOZ p1p Range of use Base unit Application range In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates, light barriers Supply voltage (UB) 24 VDC Dimensions (H x W x D) 94 x 45 x 135 mm Features Order numbers - Plug-in screw terminals 66 Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected Suitable to be driven via semiconductor outputs 2 semiconductor outputs Max. 4 expansion modules can be connected Connection between PNOZ p1p and expansion modules via PNOZpower bus, via jumpers on the back of the unit 773 300 PNOZ p1vp PNOZ pe1p PNOZ pe2p Base unit, delayed Control module Bus interface In accordance with EN 954-1, Category 2, 3 or 4: Monitoring E-STOPs, safety gates, light barriers; delayed Control via safety contacts or safe semiconductor outputs Coupling connector for connecting PNOZpower expansion modules to a higher-level control system 24 VDC 24 VDC 24 VDC 94 x 45 x 135 mm 94 x 22.5 x 135 mm 22 x 23.5 x 29 mm Dual-channel operation, with or without detection of shorts across contacts Monitored or automatic reset can be selected Suitable to be driven via semiconductor outputs 2 semiconductor outputs Delayed and instantaneous control of expansion modules, max. 8 expansion modules can be connected: max. 4 controlled instantaneously and max. 4 with a delay time Delay time can be selected via rotary switch and potentiometer Connection between PNOZ p1vp and expansion modules via PNOZpower bus, via jumpers on the back of the unit 30 s ......................................... 773 950 300 s ......................................... 773 951 Single-channel operation without detection of shorts across contacts Dual-channel operation, with or without detection of shorts across contacts Expansion module control output connected to the PNOZpower bus Max. 4 expansion modules can be connected Connection between the PNOZ pe1p and expansion modules via the PNOZpower bus, via jumpers on the back of the unit. Status indicator for output relay, supply voltage and fault Feedback loop connection 773 900 * Driven via safety contacts or safe semiconductor outputs Single-channel operation without detection of shorts across contacts Output connected to PNOZpower bus Max. 6 expansion modules can be connected Connection between PNOZ pe2p and expansion modules via the PNOZpower bus 779 125 * Pending for PNOZ pe2p 67 Technical details PNOZpower Technical details – PNOZpower Modular safety system – PNOZpower Technical documentation for all our safety relays – on the Internet at www.pilz.com. Type PNOZ po3p/PNOZ po4p PNOZ po3.1p Range of use Expansion modules Expansion module Application range In accordance with EN 954-1, Category 2, 3 or 4: Can only be operated in conjunction with a PNOZpower base unit/control module In accordance with EN 954-1, Category 2, 3 or 4: Can only be operated in conjunction with a PNOZpower base unit/control module Inputs/outputs 8 safety contacts (N/O) Supply voltage (UB) Via PNOZpower bus Via PNOZpower bus Utilisation category AC1: 240 V/4 A/960 VA DC1: 24 V/4 A/96 W AC1: 240 V/8 A DC1: 24 V/8 A Dimensions (H x W x D) 94 x 22.5 x 135 mm 94 x 45 x 135 mm Features Order numbers - Plug-in screw terminals 68 PNOZ po3p: - 3 safety contacts (N/O) - 1 auxiliary contact (N/C) PNOZ po4p: - 4 safety contacts (N/O) Dual-channel operation with the ability to detect shorts across contacts via the base unit LEDs for switch status of channels 1/2, supply voltage and fault PNOZ po3p .......................... 773 634 PNOZ po4p .......................... 773 635 Dual-channel operation with the ability to detect shorts across contacts via the base unit LEDs for switch status of channels 1/2, supply voltage and fault 773 630 PNOZ po3.2p PNOZ po3.3p PNOZ pps1p Expansion module Expansion module Power supply In accordance with EN 954-1, Category 2, 3 or 4: Can only be operated in conjunction with a PNOZpower base unit/control module In accordance with EN 954-1, Category 2, 3 or 4: Can only be operated in conjunction with a PNOZpower base unit/control module To supply the base unit and expansion modules with 24 VDC 4 safety contacts (N/O) 3 safety contacts (N/O) - Via PNOZpower bus Via PNOZpower bus 100 … 240 VAC/DC AC1: 240 V/16 A, 400 V/10 A DC1: 24 V/16 A AC1: 240 V/16 A; 400 V/10 A; 500 V/8 A AC3: 240 V/3 kW; 400 V/5.5 kW; 500 V/4 kW DC1: 24 V/16 A - 94 x 90 x 144 mm 94 x 90 x 144 mm 94 x 45 x 135 mm Dual-channel operation with the ability to detect shorts across contacts via the base unit LEDs for switch status of channels 1/2, supply voltage and fault 773 631 Dual-channel operation with the ability to detect shorts across contacts via the base unit Suitable for safety-related switching of loads with utilisation category AC3 (e.g. motor) External start/stop input for nonsafety-related load switching LEDs for switch status of channels 1/2, supply voltage and fault 773 632 Galvanic isolation Short circuit proof 24 VDC at the plug-in connector on the back of the unit for the PNOZpower bus and at the terminals LEDs for supply voltage, output voltage and fault 773 200 69 Request for information and consultation Take advantage of our expertise Training courses Pilz offers worldwide seminars and training courses in the local language. Further information is available on the Internet at www.pilz.com. You can also request information on our training courses. First-hand knowledge of safety. Internet Current information on our PNOZ product ranges is available at www.pilz.com. Many documents can be downloaded as PDFs: Data sheets Operating instructions Manuals Promotional literature and much more Pilz Service Applications CD with EPLAN macros www.pilz.com – Just a simple click! For fast, simple design and documentation of your circuits, Pilz has developed a practical tool with special Pilz product macros under EPLAN. The macros are available in German and English. 70 Order number: 301 996 Or order online in our Pilz Shop at www.pilz.com. You will also find a demo version there. 2-4-2-2-008, 2005-12 Request for information and consultation Please copy this section and return the completed form to one of the Fax numbers overleaf. ❑ I would like a no-obligation consultation on your products and services. Please call me. Please send me information on: ❑ Your company Please send me further information on the following product groups ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ PIT command and signal PSEN sensor technology _________________________________________________________________________________________________ Company Electronic monitoring relays S-Range Title ❏ Mr ❏ Mrs/Ms Compact safety relays PNOZelog, PNOZ X Modular safety relays PNOZmulti, PNOZpower PSS programmable safety systems SafetyBUS p safe bus systems _________________________________________________________________________________________________ Surname _____________________________________________________________________________________________ First Name Always up-to-date: www.pilz.com _____________________________________________________________________________________________ Department Motion Control Operating and monitoring PMI, PX, PXT Consulting, Engineering Training ___________________________________________________________________________________________________________ Street __________________________________________________________________________________________________________ Post code/Town ___________________________________________________________________________________________________________ State/County __________________________________________ Country Tech. support 24 hours +49 711 3409-444 ___________________________________________________________________________________________________________ Telephone ______________________________________________________________________ Telefax ___________________________________________________________________________________________________________ E-Mail ___________________________________________________________________________________________________________ Industry 71 IE Pilz GmbH & Co. KG Sichere Automation Felix-Wankel-Straße 2 73760 Ostfildern Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail: [email protected] Pilz Ireland Industrial Automation Cork Business and Technology Park Model Farm Road Cork Ireland Telephone: +353 21 4346535 Telefax: +353 21 4804994 E-Mail: [email protected] AU DK IT Pilz Australia Safe Automation Suite C1, 756 Blackburn Road Clayton, Melbourne VIC 3168 Australia Telephone: +61 3 95446300 Telefax: +61 3 95446311 E-Mail: [email protected] Pilz Skandinavien K/S Safe Automation Ellegaardvej 25 L 6400 Sonderborg Denmark Telephone: +45 74436332 Telefax: +45 74436342 E-Mail: [email protected] Pilz ltalia Srl Automazione sicura Via Meda 2/A 22060 Novedrate (CO) Italy Telephone: +39 031 789511 Telefax: +39 031 789555 E-Mail: [email protected] BE LU Pilz Belgium Safe Automation Bijenstraat 4 9051 Gent (Sint-Denijs-Westrem) Belgium Telephone: +32 9 3217570 Telefax: +32 9 3217571 E-Mail: [email protected] BR Pilz do Brasil Automação Segura Rua Ártico, 123 - Jd. do Mar 09726-300 São Bernardo do Campo - SP Brazil Telephone: +55 11 4337-1241 Telefax: +55 11 4337-1242 E-Mail: [email protected] CH Pilz lndustrieelektronik GmbH Gewerbepark Hintermättli Postfach 6 5506 Mägenwil Switzerland Telephone: +41 62 88979-30 Telefax: +41 62 88979-40 E-Mail: [email protected] CN Pilz China Representative Office Safe Automation Rm. 704-706 No. 457 Wu Lu Mu Qi (N) Road Shanghai 200040 China Telephone: +86 21 62494658 Telefax: +86 21 62491300 E-Mail: [email protected] ES Pilz lndustrieelektronik S.L. 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Safe Automation #428 Midas Tower 775-1 Janghang Dong Ilsan Gu, Goyang City Gyeonggi Province 411-837 Republic of Korea Telephone: +82 31 8159541 Telefax: +82 31 8159542 E-Mail: [email protected] MX Pilz de Mexico, S. de R.L. de C.V. Automatización Segura Circuito Pintores # 170 Cd. Satelite C.P. 53100 Naucalpan de Juarez, Edo. de Mexico Mexico Telephone: +52 55 5572 1300 Telefax: +52 55 5572 4194 E-Mail: [email protected] NZ Pilz New Zealand Safe Automation 5 Nixon Road Mangere Auckland New Zealand Telephone: +64 9 6345350 Telefax: +64 9 6345352 E-Mail: [email protected] PT Pilz Industrieelektronik S.L. R. Eng Duarte Pacheco, 120 4 Andar Sala 21 4470-174 Maia Portugal Telephone: +351 229407594 Telefax: +351 229407595 E-Mail: [email protected] SE Pilz Skandinavien K/S Safe Automation Energigatan 10 B 43437 Kungsbacka Sweden Telephone: +46 300 13990 Telefax: +46 300 30740 E-Mail: [email protected] TR Pilz Emniyet Otomasyon Ürünleri ve Hizmetleri Tic. Ltd. †ti. smail Pa‡a Sokak No: 8 Ko‡uyolu/Kad•köy 34718 stanbul Turkey Telephone: +90 216 5452910 Telefax: +90 216 5452913 E-Mail: [email protected] US Pilz Automation Safety L.P. 7150 Commerce Boulevard Canton Michigan 48187 USA Telephone: +1 734 354 0272 Telefax: +1 734 354 3355 E-Mail: [email protected] NL Pilz Nederland Veilige automatisering Postbus 186 4130 ED Vianen Netherlands Telephone: +31 347 320477 Telefax: +31 347 320485 E-Mail: [email protected] ... In many countries we are represented by sales partners. Please refer to our Homepage for further details or contact our headquarters. Pilz GmbH & Co. KG Sichere Automation Felix-Wankel-Straße 2 73760 Ostfildern, Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail: [email protected] 2-4-2-2-008, 2005-12 Printed in Germany DE www www.pilz.com Technical support +49 711 3409-444 Automation Workbench ®, Pilz®, PIT ®, PMI®, PNOZ ®, Primo®, PSS®, SafetyBUS p ® are registered trademarks of Pilz GmbH & Co. KG. Text and graphics in this leaflet are simply intended to give an overview of the system. No responsibility accepted for errors or omissions. AT Pilz Ges.m.b.H. Sichere Automation Modecenterstraße 14 1030 Wien Austria Telephone: +43 1 7986263-0 Telefax: +43 1 7986264 E-Mail: [email protected]
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