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INTRODUCTION pag. 2 YBKP0.5 pag. 7 YBKP0.5B1 pag. 8 YBKP0.5A0 pag. 9 YBKP0.5A1 pag. 10 YBKPO.5B2R-VQ1 pag. 11 YBKP1Q0 pag. 14 YBKP1Q1 pag. 15 YBKP1Q2 pag. 16 YBKP1B0 pag. 17 YBAP1B0 pag. 22 YBAP1A0 pag. 23 YBAP1Q0 pag. 24 YBAP1.5 YBAP1.5Q0 pag. 28 YBAP2 [YBHP2] YBHP2B0 pag. 31 YBHP2B1 pag. 32 YBHP2B2 pag. 33 YBHP2A0 pag. 34 YBHP2Q0 pag. 35 YBHP2Q1 pag. 36 YBHP2Q2 pag. 37 YBHP2A0-R pag. 38 YBHP2A0-Fx pag. 39 YBHP2A0-FAx pag. 40 YBAP2.5A0 pag. 46 YBAP2.5A1 pag. 47 YBHP2.5A2 pag. 48 YBAP2.5A0 pag. 46 YBAP2.5A1 pag. 47 YBDP2.5A0-R pag. 54 YBDP2.5A0-D pag. 55 YBHP3 pag. 59 YBHP3B1 pag. 60 YBHP3A0 pag. 61 YBHP3A1 pag. 62 YBAP3.5Q0 pag. 68 YBAP3.5Q1 pag. 69 YBAP3.5A0 (YBAP3.5A1) pag. 70 YBHP2/B0 pag. 75 YBHP2/B1 pag. 76 YBHP2/A0 pag. 77 YBKP0.5 YBKP1 YBAP1 YBAP2.5 [YBHP2.5] YBAP2.5 [YBHP2.5] YBDP2.5 YBHP3 YBAP3.5 MULTIPLE PUMPS PUMP’S PARTS www.yptius.com 1 Retaining Ring 2 SHAFT SEAl. 3 FROOT COVER 4 Housing seal 5 Bearing 6 COOPENSATION SEAL 7 BUSHING 8 DU BEARING 9 DRIVEGEAR 10 DRIVEN GEAR 11Locating pin 12 BODY 13END COVER 14 Bolt and washer -2- PRODUCT RANGE MODEL YBAP3.5 YBAP3.5 (250~200 bar / 3625~2900 PSI) YBHP3 YBHP3 (250~180 bar / 3625~2610 PSI) YBDP2,5 YBDP2,5 (220~200 bar / 3190~2610 PSI) YBHP2,5 YBHP2,5 (250~190 bar / 3625~2755 PSI) YBAP2,5 YBAP2,5 (220~160 bar / 3190~2320 PSI) YBHP2 YBHP2 (270~160 bar / 3915~2320 PSI) YBAP2 YBAP1,5 YBAP1 YBKP1 YBAP2 (250~140 bar / 3625~2030 PSI) YBAP1,5 (210~180 bar / 3045~2610 PSI) YBAP1 (250~150 bar / 3625~2175 PSI) YBKP1 (230~160 bar / 3335~2320 PSI) YBKP0,5 0 0,19 0,8 1,4 2 [0.011] [0.048] [0.085] [0.122] 3 [0.183] DISPLACEMENT cm3/rev [cu.in/rev] 8 [0.488] 12 20 30 [0.73] [1.22] [1.83] 10 23 [0.61] [1.40] 13,8 [0.84] 40 [2.44] 45 [2.74] 71 [4.334] 100 [6.105] Remark: The shown pressure in the graph is to be considered as “MAXIMUM CONTINUOUS PRESSURE”. Product series “YBH” has “Cast Iron” front and end covers. All other have aluminum covers -3- www.yptius.com YBKP0,5 (200~160 bar/2900~2320 PSI) TECHNICAL INFORMATION Please strictly follow instructions given in this catalogue for best performance and longer life of pumps and motors INSTALLATION NOTES Before slarling the system on acontinuous basis, we suggest to adopt as follows simple precautions. • Insure that pump rotation and motor or mover rotation are identical. • Check for proper alignment of pump/mover shaft. It is important that the connection does not create radial or axial load on the pump shaft • Check if contact area between seal ring and shaft is clean, remove all dirt, chips and all foreign bodies form flanges connecting inlet and delivery ports, dust could provoke quicker wear and leakage. • Ensure that intake and return pipes ends are always below fluid level and as far from each other as possible. • Fill the pump with fluid, and turn it by hand. • Disconnect pump drain during startup to bleed air off the circuit. • Always avoid or limit load at starting for pump longer life. HYDRAULIC FLUIDS Use mineral oil based hydraulic fluids having good antioxidant, anti-foaming (rapid de aeration), anti-wear, anti-corrosion and lubricating properties, Fluids should also comply with DIN 51525 and VDMA 24317 standards and gel through 11th stage of FZG test. For the standard models, the temperature of the fluid should be between -10°C and +80°C. Fluid kinematic viscosity ranges are the following: allowed range recommended range value allowed at startup 6...500 cSt 10...100 cSt ...2000 cSt INLET PRESSURE www.yptius.com Under standard working conditions, intake pipe pressure is lower than atmospheric pressure. The operating inlet pressure should range between 0.7 and 3 bars (absolute). -4- FILTER RECOMMENDATION It is widely known thal most pumps early failures are due to contaminated fluids. As a warranty cannot be issued for dirt related wear, we recommend a filter be used, which can reduce the degree of contamination to a permissible dimension in terms of the size and concentration of dirt particles. The filtering system shall always ensure contamination levels not exceeding the values indicated below: Pressure NAS 1638 Class ISO 4406 Class Ratio ßx=75 <140 bar <2030 PSI 10 19/16 25-40mm 140...210bar 2030…3045 PSI 9 18/15 12-15mm >210 bar >3045 PSI 9 17/14 6-12mm PRESSURE DEFINITION P3= peak max. pressure P2= intermittent max. pressure P1= continuous max. pressure INLET AND DELIVERY LINES RECOMMENDED OIL VELOCITY IN PIPES OR HOSES Intake line Delivery line Return line -5- 0.5...1.6 m/s 2...6 m/s 1.6...3 m/s www.yptius.com Hydraulic system pipes or hoses should not have changes of direction, sharp bends or sudden differences in cross-sections They should not be loo long or out of proportion. Pipe cross-section should be sized so that fluid velocity does not exceed recommended values. Carefully consider the diameter reduction of the inlet and outlet pipes or hoses at the connection point with fittings. Reference values are the following: ROTATION DIRECTION Rotation direction of definition: when standing before the pump with driving shalt up with its projecting end towards the observer, the pump is rotating clockwise in case of right-hand rotation “D” .The contrary will happen with left-hand pumps “S”, keeping the same point of view. DESIGN CALCULATIONS FOR PUMP Pressure NAS 1638 Class ISO 4406 Class Ratio ßx=75 <140 bar <2030 PSI 10 19/16 25-40mm Flow Torque Power Speed Pressure Displacement www.yptius.com Volumetric efficiency Mechanical efficiency Total efficiency Q = V · n · ηv · 10-3 M = (ΔP · V) / (62.83 · ηhm) P = (ΔP · Q) / (612 · ηt) 140...210bar 2030…3045 PSI 9 18/15 12-15mm Q M P n Dp V l/min Nm kW bar cm3/rev GPM lb/inch HP -6- lb/inch HP r/min ηv = ηv (V, ΔP, n) ηhm = ηhm (V, ΔP, n) ηt = ηv · ηhm L/min Nm kW >210 bar >3045 PSI 9 17/14 6-12mm PSI cu.in/rev ≈ 0.93 ≈ 0.85 ≈ 0.80 YBDP2.5 HOW TO ORDER YBD P 2.5 Front Cover Series Pump Group A0 Rotation Size D 23 Clockwise 25 S 26.5 Courter Clockwise 28 R 32 Reversible 36 Shaft Ports Port position Seals Options 30 Ports position Omit Side Inlet and side outlet A Front inlet and front outlet B Back inlet and front outlet C Back inlet and side outlet D Side inlet and front outlet R Back inlet and back outlet SEALS Omit V H T N Range betoween -10°C and +80°C, inlet pressure up to max. 3 bar absolute. Version suitable for fluid at hi-temperatures, range between -10°C and +120°C Version suitable for fluid at low-temperature, range between -40°C and +80°C Version suitable for inlet pressure up to max 3 and 6 bar absolute. Version suitable for inlet pressure up to max 3 and 10 bar absolute. - 53 - www.yptius.com EXAMPLE YBDP2.5-AO-D-23-CO-Z0-R clockwise rotation, 23 cc/rev, A0 front cover, C0 parallel shaft, setting ports Z0 type, Ports position (R), standard seals YBDP2.5A0-R G1 thread depth 21. G 1/2 thread depth 16. To mount the pump, n. 4 M12 screws, with a torque wrench setting fixed at 75…80 Nm [55.5…59.2 lb/ft]. OUTLET INLET 130 [5.12] 41,5 [1.63] M 6,5 [0.26] 106,4 [4.19] 25 30 [0.98] [1.18] 47,5 [1.87] 17,3 [0.68] 0 -0,05 ø 82,55 [3.25] 25 [0.98] 100 [3.94] 114,8 [4.52] 11,5 [0.45] 12,5 [0.49] -0,030 -0,02 ø20 -0,04 [0.79] 4 -0,078 [0.16] d D ø16 [0.63] Displacement www.yptius.com Type cm3/rev inc/ YBDP2.5A0-D-23-R 23 YBDP2,5A0-D-25-R 25 YBDP2,5A0-D-26,5-R YBDP2,5A0-D-28-R Max Min speed speed Max pressure P1 P2 P3 Dimension M D d 4.65 G1 G 1/2 4.72 G1 G 1/2 122 4.80 G1 G 1/2 124 4.88 G1 G 1/2 600 126 4.96 G1 G 1/2 600 129 5.08 G1 G 1/2 2750 500 133 5.24 G1 G 1/2 2500 500 138 5.43 G1 G 1/2 bar PSI bar PSI bar PSI r/min r/min mm inch 1.40 230 3335 250 3625 260 3770 3500 600 118 1.53 230 3335 250 3625 260 3770 3500 600 120 26,5 1.62 230 3335 250 3625 260 3770 3500 600 28 1.71 230 3335 250 3625 260 3770 3500 600 YBDP2,5A0-D-30-R 30 1.83 230 3335 250 3625 260 3770 3000 YBDP2,5A0-D-32-R 32 1.95 200 2900 230 3335 250 3625 3000 YBDP2,5A0-D-36-R 36 2.20 200 2900 230 3335 250 3625 YBDP2,5A0-D-40-R 40 2.44 160 2320 180 2610 200 2900 - 54 - YBDP2.5A0 M10X1,25 threaded depth 15 To mount the pump, n. 4 M12 screws, with a torque wrench setting fixed at 75…80 Nm [55.5…59.2 lb/ft]. OUTLET INLET M L 106,4 [4.19] 12,5 [0.49] 22,2 [0.87] 26,2 [1.03] M10x1,25 Displacement Type cm3/rev inc/ 104 [4.09] Max Min speed speed Max pressure P1 bar P2 PSI bar P3 PSI bar M10x1,25 PSI r/min Dimension M L D d r/min mm inch mm inch mm inch mm inch YBDP2.5A0-D-23 23 1.40 230 3335 250 3625 260 3770 3500 600 118 4.65 60.5 2.38 25 0.98 20 0.79 YBDP2,5A0-D-25 25 1.53 230 3335 250 3625 260 3770 3500 600 120 4.72 61,8 2.43 25 0.98 20 0.79 YBDP2,5A0-D-26,5 26,5 YBDP2,5A0-D-28 28 1.62 230 3335 250 3625 260 3770 3500 600 122 4.80 62,8 2.47 25 0.98 20 0.79 1.71 230 3335 250 3625 260 3770 3500 600 124 4.88 63,8 2.51 25 0.98 20 0.79 YBDP2,5A0-D-30 30 1.83 230 3335 250 3625 260 3770 3000 600 126 4.96 64,8 2.55 25 0.98 20 0.79 YBDP2,5A0-D-32 32 1.95 200 2900 230 3335 250 3625 3000 600 129 5.08 66,3 2.61 25 0.98 20 0.79 YBDP2,5A0-D-36 36 2.20 200 2900 230 3335 250 3625 2750 500 133 5.24 68,3 2.69 25 0.98 20 0.79 YBDP2,5A0-D-40 40 2.44 160 2320 180 2610 200 2900 2500 500 138 5.43 70,8 2.79 28 1.10 20 0.79 - 55 - www.yptius.com DP16/32-30°-13T 32 [1.26] 16 [0.63] ø21,81 [0.86] 52,4 [2.06] 100,8 [3.97] 11,5 [0.45] 114,8 [4.52] D 47,6 [1.87] 0 17,3 [0.68] -0,05 ø 82,55 [3.25] d 42 [1.65] 130 [5.12] 6,5 [0.26] YBDP2.5 [YBAP2.5] FRONT COVER SHAFTS 12,5 [0.49] 25 [0.98] 41,5 [1.63] 25 [0.98] 25 [0.98] A0 ø 18 [] 20,5 [0.81] ø 18 [0.71] ø 82,55 [3.25] ø20 [0.79] 16,5 [0.65] 11,5 [0.45] 106,4 [4.19] 41,5 [1.63] 41,5 [1.63] C0 H0 H1 Max Torque 180 Nm [133.2 lb/ft]. Max Torque 200 Nm [148 lb/ft]. Max Torque 240 Nm [177.6 lb/ft]. 33 [1.30] 39 [1.54] 21 [0.83] 10 [0.39] ø 17 [0.67] ø 19,5 [0.77] 21 [0.83] S0 S1 Max Torque 220 Nm [162.8 lb/ft]. Max Torque 200 Nm [148 lb/ft]. 42 [1.65] 32 [1.26] 32 [1.26] 16 [0.63] www.yptius.com ø 21,81 [0.86] ø 18,63 [0.73] 21 [0.83] S2 S3 Max Torque 210 Nm [155.4 lb/ft]. Max Torque 300 Nm [222 lb/ft]. - 56 - YBDP2.5 [YBAP2.5] PORTS F0 INLET Type YBDP2,5…23 ÷ YBDP2,5…36 YBDP2,5…40 mm inch mm inch A 52,4 2.06 52,4 2.06 B 26,2 1.03 26,2 1.03 OUTLET C M10x1,25 M10x1,25 D 25 0.98 28 1.10 a 47,6 1.87 47,6 1.87 b c d 22,2 20 M10x1,25 0.87 0.79 22,2 20 M10x1,25 0.87 0.79 L0 Type INLET OUTLET A a G1 G 1/2 INLET OUTLET A a M33x2 M22x1,5 YBDP2,5…23 ÷ YBDP2,5…40 Type YBDP2,5…23 ÷ YBDP2,5…40 - 57 - www.yptius.com Z0 YBDP2.5 [YBAP2.5] HOW TO ORDER YBA P 2.5 Front Cover Series Pump Group A0 YBAFront and end cover material aluminium YBHFront and end cover material cast iron, pressure than “YBA” series high 30 bar A1 A2 Rotation Size D 10 Clockwise 12.5 S 14 Courter Clockwise 16 R 19 Reversible 20 Shaft Ports Port position Seals Options 18 23 25 26.5 28 30 32 36 40 45 Ports position Omit Side Inlet and side outlet A Front inlet and front outlet B Back inlet and front outlet C Back inlet and side outlet D Side inlet and front outlet R Back inlet and back outlet SEALS Omit V H T N Rarge betoween -10°C and +80°C inlet pressure up to max. 3 bar absolute. Version suitable for fluid at hi-temperatures, range between -10°C and +120°C Version suitable for fluid at low-temperature, range between -40°C and +80°C Version suitable for inlet pressure up to max 3 and 6 bar absolute. Version suitable for inlet pressure up to max 3 and 10 bar absolute. www.yptius.com EXAMPLE YBAP2.5-AO-D-10-CO-ZD clockwise rotation, 10 cc/rev, AD front cover, C0 parallel shaft, setting, ports Z0 type, standard seals - 58 -