Tooling

Tooling
PRESS BRAKES
1
Standard
Punches
MACHINES 350-2200 kN
Pmax 700 kN/m
Pmax 400 kN/m
Pmax 400 kN/m
Pmax 400 kN/m
Pmax 800 kN/m
E10W
E10
F10W
F10
J10W
J10
R10W
R10
D10W
D10
Pmax 400 kN/m
Pmax 400 kN/m
P10.8W
P10.8
P10.12W
P10.12
169
159
C10W
C10
Pmax 400 kN/m
26˚
26˚
78˚
78˚
78˚
.5
R0
˚
78
78˚
6.8
.75
20
20
˚
R1
6
8
˚
R2
6
R1
R1
R1
R1
R2
9.9
R1
12
10.8
MACHINES 2200Plus - 6400 kN
Pmax 800 kN/m
Pmax 750 kN/m
Pmax 500 kN/m
Pmax 500 kN/m
Pmax 1200 kN/m
E15W
E15
F15W
F15
J15W
J15
R15W
R15
D15W
D15
Pmax 400 kN/m
Pmax 600 kN/m
P15.8W
P15.8
P15.12W
P15.12
214
194
C15W
C15
Pmax 500 kN/m
26˚
78˚
26~
78˚
78˚
78˚
.2
14
R2
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10
R2
6
6
20
20
.5
R1
R2
10.8
R1
16
R3
R2
R2
6.8
˚
˚
Clamping
Adapters
G.W/G.W
G.W/G.W
H=100mm
H=200mm
H=300mm
H=400mm
H=100mm
L=150mm
L=150mm
QUICK CLAMPING
DEFINING PUNCH HEIGHT
B
G10W
B
A
E10W
A
2200Plus - 6400 kN
CLASSIC CLAMPING
350-2200kN
2200Plus-4000kN
13
18
10
15
G.W/LVD
GW/Universal
Machines 4000-12500kN
22
10
32
AB
194
116
294184
394252
494320
594388
5
AB
159
92
259160
359228
459296
559364
17
ADAPTOR
no adaptor
100mm
200mm
300mm
400mm
350 - 2200 kN
22
Machines 5
7.5
4000-12500kN
40
10
G30
30
L=150mm
32
30
L=150mm
3
Dies
SINGLE V-DIES
V30.60
V24.78
B
B
B
V
V
60˚
78˚
90/130
90/130
30˚
90/130
V08.30
V(mm) α(˚) B(mm)Pmax(kN/m)
V(mm) α(˚) B(mm)Pmax(kN/m)
6
8
10
12 16
20
24
30
40
50
6
8
10
12
16
20
24
30
40
50
60
80
30
30
30
30
30
30
30
30
30
30
16
18
25
32
40
40
45
70
75
95
200
220
300
380
380
380
550
600
600
780
30
60 40
40
60 55
50
60 70
60
60 80
80 60 102
100 60120
120 60145
500
660
1050
1350
1750
1500
1300
78
78
78
78
78
78
78
78
78
78
78
78
12
12
14
18
25
32
32
40
50
70
70
95
400
400
500
600
800
1000
1000
1100
1300
1500
1500
1500
HEMMING DIES
Pmax. 350 kN/m
Pmax. 350 kN/m
Pmax. 350 kN/m
Pmax. 350 kN/m
T08.90
T12.90
T12.90
130
130
90
90
12
8
12
8
T12.130
T08.130
ST-450N/mm2
min max
ST-600N/mm2
min
max
T08
T10
T12
0,61,5
0,82
1,22,5
0,81,2
11,6
1,22,0
MULTI V-DIES
800-2200 kN
3000-4000 kN
5000-12500 kN
140
16
40
10
180
130
24
90
M18
78˚
15
78˚
78˚
40
12
3
78˚
55
90
20
70
M13
78˚
24
16
16
24
78˚
78˚
15
20
78˚
45
12
70
30˚
78˚
8
78˚
78˚
40
20
78˚
12
12
30˚
M90
78˚
3
30
M70
78˚
78˚
78˚
78˚
80
33
10
100
180
130
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10
20
15
78˚
78˚
34
40
5
5
6.5
78˚
27
15
3
35
80
15
12
8
60
400-1700 kN
STONE® Radius
STONE TOOLING ALSO PROVIDES:
•Reduced tool wear
•Tool interchangeability
•Reduced residue on stainless steel
•Improved material control
•Reduced tonnage requirements
•Symmetric bending
% slipping/rolling
Bend angle
Normal Radius
STONE® radius assures accurate bend angles along the
entire bending length. LVD tooling is produced with a
progressive radius on both sides of the V-opening, allowing
the material to flow into the die more evenly and with less drag.
This unique design of the V-die reduces the friction between
the material and the die encountered when bending, by
Progressive
radius
% slipping/rolling
creating a rolling condition as the material enters the die.
Bend angle
STONE Radius
5
Tooling
COMPLETE TOOLING SETS
100
25
30
35
40
45
50
125
100
250
508
550 mm de secciones estándar
25
30
35
40
45
50
100
100
SPECIAL TOOLING
R 5-80
Ø 10-160
APPLICATIONS
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125
508
Bending Chart
V
R
B
4
0,7 3,1 40 105
6
0,9 4,7 26
69 106 153
8
1,5 6,2 20
55
80 115 180
41
65
95 145 260
55
80 120 215 335
10 1,7
8
12
9,5
2
0,5 0,8
16 2,7 13
1
1,2 1,5
60
20 3,4 16
2
2,5
3
4
5
6
8
10
12
15
20
25
30
TOOL DATABASE
T=450N/mm2 (C=1)
P(kN/m)
Tools can be defined by a free shape
drawing or a drawing in DXF format. The tool
parameters and additional information can
= optimal condition
90 160 250 360
be stored in a database for compositions
75 130 200 290 520
24 3,9 19
of stations.
106 166 240 426 666
30
5
24
140 190 340 540 770
35
6
27
170 300 460 660
40
7
31
150 260 400 580 1030
50 8,5 39
Cadman®-B
Bending
Software
AUTOMATIC TOOLING SET-UP
ACCORDING TO THE PART
The system automatically calculates the
210 320 460 820 1280
55
9
43
300 420 750 1170
minimum station quantity required to bend
60
10
47
270 390 690 1070
the part and indicates the position to set up
70 11,7 54
330 590 920 1320
80 13,5 62
290 520 800 1160 1800
90
15
70
460 710 1030 1600
100 17
77
410 640 930 1440
120 20
93
540 770 1200
140
108
4
tooling. The station gaps and punch horns
are automatically applied, if needed.
660 1030 1830
160 27 124
900 1600 2500
200 34 144
1280 2000 2880
240 40 185
1070 1670 2400
Compositions of stations
R
V
B
S
S
C
P’=PxC
2,2
2,0
Tool parameters’ dialogue
1,80
1,55
1,35
1,1
1
0,9
0,65
0,45
T (N/mm2)
200300 400
450
500600700 800900 1000
7
HEADQUARTERS
LVD Company nv
Nijverheidslaan 2
B-8560 GULLEGEM
BELGIUM
Tel. +32 56 43 05 11
Fax +32 56 43 25 00
E-mail: [email protected]
Strippit Inc.
12975 Clarence Center Rd.
USA-AKRON NY 14001
UNITED STATES
Tel. +1 716 542 4511
Fax +1 716 542 5957
E-mail: [email protected]
JOINT VENTURES
LVD-HD
Huangshi City,
Hubei Province, China
SUBSIDIARIES*
LVD BeNeLux nv
Gullegem, Belgium
LVD do Brasil Ltda.
Joinville, Brazil
LVD GmbH
Lahr, Germany
LVD Italia s.r.l.
Parma, Italy
LVD Korea
Inchon City, Korea
LVD Malaysia Sdn Bhd
Shah Alam, Malaysia
LVD Polska Sp. z.o.o.
Kedzierzyn-Kozle, Poland
LVD Pullmax Limited
Oxfordshire, United Kingdom
LVD S2/S3
Tornala, Slovakia
LVD s.a.
Raismes, France
LVD-Strippit Shanghai Co. , Ltd.
Shanghai, China
LVD Thailand Limited
Bangkok, Thailand
Magal LVD India Pvt. Ltd
Bangalore, India
In other countries LVD products are distributed by
agents. For full address details of your local subsidiary
or agent, please visit our website: www.lvdgroup.com
www.lvdgroup.com
05.2012 Press brake tooling 1000 ENG Subject to alterations
P.T. LVD Center
Jakarta, Indonesia