Manual [ 7.2mb] - University of Colorado Solar Decathlon
Transcription
Manual [ 7.2mb] - University of Colorado Solar Decathlon
UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 BioS(h)IP User Manual 2 4 Communications 6 Documentation 11 Hot Water 12 Comfort Zone 14 Lighting 18 Energy Balance 20 Menu 22 CSI Specs 24 CU Team 31 Architecture Dwelling 2005 CU Solar Decathlon Team University of Colorado at Boulder UCB 314, ENVD Building Boulder, CO 80309-0314 [email protected] notice All information herein is subject to revision. For the most up-to-date information please visit our website: solar.colorado.edu 2 Architecture CU’s BioS(h)IP Reducing Petroleum in Architecture The BioS(h)IP represents the first comprehensive plan demonstrating how a residence can be powered by renewable energy, constructed from low-to-no petroleum materials, and mobilized and transported using biodiesel power. The CU Home, the “BioS(h)IP”, was designed based on the team’s mission statement: “To integrate natural materials and innovative technologies in an environmentally conscious, publicly-accessible, modular solar home design.” The result is a low-to-no petroleum singlechassis solar mobile home that incorporates a patented structural insulated panel system called “BioSIPs”, which was invented by the CU Team specifically for their Solar Decathlon competition entry. The CU Home is one that you can truly “sink your teeth into” since materials used in the home’s construction and furnishings read like a health food menu. They include agricultural products and by-products such as soy, corn, coconut, wheat, canola oil, citrus oils, sugar and even chocolate. Building from “low-to-no petroleum” resources means that less energy was used in manufacturing the BioS(h)IP’s materials and thus, the home itself. This feature combined with renewable energy systems for powering the residence, enables the CU Home to have an embodied energy that is dramatically lower than most homes built in the United States If more residences were built and operated using such techniques, overall U.S. energy use and associated pollution emissions would be greatly reduced. In addition, the natural materials in the CU BioS(h)IP come together to create a clean and comfortable environment both inside and out, which, the team predicts, will yield a home with increased interior comfort and measurably cleaner indoor air. Like a sailing vessel, the BioS(h)IP employs spatial efficiency as a design focus. Living space in the residence is at a premium so each corner of the house serves a specific function: public, private, technology, storage. Nooks and crannies were sought out as viable storage space, and shelving. And, like a ship that fills its sails with renewable wind energy for travel, the BioS(h)IP fills its tank with renewable biodiesel fuel. The commitment to use fuel from waste oils and plants is based on the CU Team’s low-to-no petroleum pledge for the Solar Decathlon Competition and beyond. One of the major architectural features of the BioS(h)IP is its hinged roof, which can be hoisted into its permanent lofted position upon arrival at its destination or lowered and shut for travel. When lifted, the movable roof yields a vaulted ceiling framed by clerestory window “slices” that lend an openness and lightness to the architecture. The lifted roof produces an upper plane of natural light that enhances the home’s atmosphere both day or night. Daylight, moonlight, natural and artificial light can be enjoyed through the roof’s glazing slices. The mechanics of the movable roof system are simple: four large hinges on the east end hold the roof secure; the west end of the roof can then be lifted from 16’ to a final 18’ height through a series of off-the-shelf struts and jacks obtained from a local farm supply store; and steel tie-rod provides lateral support for the overall system. FIRMNESS… Freedom from Petroleum Modular construction offers a strong, economical, lightweight building method. However, since the words “modularity” and “environmental” are practically mutually exclusive, the CU Team developed a new environmentallyderived structural insulated panel system (SIP) from waste paper and soy insulation for the construction of their BioS(h)IP home. The BioSIPs system are low-tono petroleum, lightweight, high thermal performance modular panel product which is being patented by the team. The BioSIP design is based on research by Architecture Professor Julee Herdt, the CU Team, and John Hunt, research engineer at the U.S. Department of Agriculture, Forest Products Laboratory in Madison, Wisconsin. To create BioSIPs a process called engineered molded fiber technology, or EMF, is employed. In EMF technology, cellulose sources such as waste paper, wood waste, and agricultural by-products are molded into structural layers, which are then used to sandwich layers of high R-value expanded soy foam insulation. In March 2005, the CU Team tested their BioSIP prototypes at CU’s Structures “Smash” Laboratory. The prototypes met SIP compression and shear testing requirements and were approved for use in the BioS(h)IP home. By using BioSIPs, the CU Team has created a strong, highly insulative, lightweight, “green” solar residence from a structural system with reduced dependence on petroleum-based manufacturing. The Team believes that independence from oil for both construction and operation of America’s homes is a new and critical definition of “Firmness” in Architecture. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 of the BioS(h)IP The range of low-to-no petroleum construction resources for the BioS(h)IP includes the following material categories materials and systems used in construction of the CU Home have met all required testing standards and building codes. Please refer to the “Materials” section for descriptions of these five categories: 1 Biobased materials from cellulose sources 2 Recycled content 3 Re-used 4 Sustainably harvested 5 Low-to-no volatile organic compounds (VOC’s) The CU Team collaborated with Genesis Homes of Colorado, a division of Champion Homebuilders Corporation and one of the world’s largest modular homebuilders, to create the BioS(h)IP’s custom chassis. The CU Team also worked with the Colorado Division of Housing (CDH), which is the regulatory agency that monitors factory-built housing and manufactured homes in Colorado. Building materials were selected based on their cost-effectiveness in order to demonstrate that innovative technologies can be made accessible to the average homeowner. The BioS(h)IP has been sold to Prospect New Town, a New Urbanist community in neighboring Longmont, Colorado. Prospect will include the home as a cuttingedge renewable energy architectural feature in their Solar Village, which is currently under construction. CU plans to work with both Genesis and the CDH on future modular, environmental, solar housing since this residential typology is developing as a major part of CU’s Architecture and Planning curriculum. COMMODITY… Function and Comfort through Renewable Energy and Natural Materials In order to create a home in which architecture and engineering share importance as driving forces in design, CU Team members were asked to practice switching roles. That is, architecture students were required to “think like engineers” and engineering students became involved in all aspects of design. This process aided the team in creating a home in which technology enhances all surfaces, planes, and volumes of the building. Active solar architectural window awnings containing crystalline photovoltaic cells to ensure the BioS(h)IP would have ample power as the shading on the south of the home while powering the house’s outdoor lighting. A 6.8 kW SunPower photovoltaic system was integrated into the standing seam metal roofing. SunPower makes some of the most efficient solar electric panels on the market. Instead of hiding the solar system’s batteries, the Team paid homage to this equipment by housing it in a carefully crafted framework of exposed, salvaged structural aluminum that forms the west end of the home. The BioS(h)IP will be the second Zero Energy home on the Front Range of Colorado and the first ever in Longmont. A Zero Energy home is one that, over the course of a year, produces more energy than it consumes. Following the competition, the CU Team plans to take advantage of the mobility of their residence to help promote local renewable energy initiatives in Colorado such as Colorado Amendment 37’s residential solar set-aside provision and favorable net-metering laws. This amendment will help the state’s homeowner’s make solar energy a part of their everyday lives. DELIGHT… Discovery of Hugeness within Small Spaces Planning for the solar mobile BioS(h)IP resulted in several space-saving options for singlewide mobile home design. The CU Team used a modular radiant in-floor heating system to free interior spaces of ductwork. This opens up a number of spatial arrangements and wall placement possibilities for mobile home design. By having an open ceiling plane, the CU Team was also able to consider the upper vertical planes of the home as programmable space. During the construction process, ladders were placed throughout the home as the CU Team members climbed, peeked, and peered over walls and under surfaces of the movable roof. Rather than simply running a wall to the ceiling of a space, Team members considered development of a storage ledge, a sleeping loft, a shelf, or a skylight. Once discovered, a nook or cranny became sacred and respected as usable space for the future occupants of the home. Designing for people with disabilities was a priority that pushed the CU Team to consider physical movement through the home in challenging, interesting ways. The result home feels ample despite its modest size. The CU Team worked with ADAPT, a Boulder-based disabilities activist group, in planning the interior of the home. A number of BioS(h)IP features were designed specifically for people in wheelchairs - kitchen sink, dining counter, outdoor recycle bins - however, Prospect New Town wished to keep ADA features to a minimum so that the home would be marketable to a number of potential clients. 4 Dwelling Dwelling Design as a Group Effort How does a group of architecture students, engineering students, and faculty advisors collectively design a home that speaks to comfort, atmosphere, lifestyle, and buildability? Before beginning their 2005 Solar Decathlon Project, the CU Team determined the individual team member’s similarities - the commonalties in their personal values, goals, and lifestyles. The group spent time identifying the thread that holds the group together. What they discovered was a set of core values that provided common ground through which they were able to approach their home’s design. Mutual to all CU Team members, students and faculty alike, was a strong commitment to environmental stewardship. In Colorado, environmentalism is a focus in education, work, leisure pursuits, and day-to-day living. In addition to the “green” edge, the CU Team’s visions of how they live today and how they’ll live in the future was based on another shared understanding. The members believed that transition and travel are pursuits that most will seek throughout their lifetimes. Having established these philosophies of environmentalism and mobility, the next important discussion was whether a home that reflects these values would appeal to a broad audience. Is there a market for housing that offers green, mobile, and adaptable design? The CU Team sincerely hopes that decisions for their 2005 Solar Decathlon home design will reach a wide audience and spark discussions regarding new ways of living that support comfort, affordability, health, and the freedom to enjoy new vistas in everyday living. Livability and Buildability The terms “livability” and “buildabilty” go hand-in-hand in the architecture of CU’s Home. The CU Team used natural materials combined with a newly-developed biobased modular building system invented at CU to create a solar mobile home that can travel to a number of sites and provide a comfortable, beautiful dwelling option for many lifestyles. The green philosophy guided the CU Team in making decisions throughout all levels of the project from construction and interiors to the meals served to the judges, as well as the selection of cleaning supplies and household products. The CU Home, called the “BioS(h)IP”, is a green-built residence with a movable roof for compact travel. After setting sail for Washington D.C., the BioS(h)IP will reside on CU’s campus for eight months before establishing permanent residency in Prospect New Town, a New Urbanist community in Longmont, Colorado. Modular construction offers a strong, lightweight, repeatable, and economical building method that is suitable for many locations. However, since the words “modularity” and “environmental” are practically mutually exclusive, CU took on the challenge of developing a new environmentally-based structural insulated panel system from waste paper and soy for construction of their BioS(h)IP home. In the construction industry, structural insulated panel systems are referred to as SIPs so the CU Team named their product “BioSIPs”. BioSIPs will be demonstrated for the first time on the National Mall in CU’s BioS(h)IP Home. CU also collaborated with Genesis Homes of Colorado, a manufacturer of mobile homes, which is part of Champion, the world’s largest modular homebuilder. The CU Team also worked with the Colorado Division of Housing (CDH), the regulatory agency that monitors factory-built housing and manufactured homes in Colorado. The CDH has presented the CU Team with documentation stating that the solar powered BioS(h)IP establishes acceptable new methods for mobile home design. The CU-Genesis-CDH Team plans to work together on future green, solar mobile home projects, (SOMO’s). A Real Client, A New Urbanist Community Since the BioS(h)IP was pre-sold to Prospect New Town, CU worked closely with them throughout the design and construction processes. The BioS(h)IP will reside in Prospect’s village of tree-lined streets that connect residences to parks, public amenities, shops, and offices are directed toward a view of Colorado’s Rocky Mountains. The BioS(h)IP will be the first solar mobile residence in the village and it will reside amidst a range of detached houses, townhouses, courtyard dwellings, apartments, and live/work lofts. The CU Team worked with Prospect’s town planner, Andreas Duany, and other members of the town’s team to create a home design with strong street appeal, a cohesive architectural datum, and a color vocabulary responding to neighboring architecture. While one would expect an environmental home to include a palette of soft earthy tones, the BioS(h)IP breaks with such tradition to include a range of materials and finishes in bright citrus hues of lime greens, reds, oranges, and yellows, all of which fit perfectly within Prospect’s vibrant architectural language. Visitors to the CU Home will be delighted by the lively “green” materials and finishes that are used for the residence’s interior and exterior features. From the energy efficient fiberglass window frames to the Forbo natural linoleum and the cornstarch plastic dishes on the bamboo kitchen shelves, the CU Team demonstrates that environmental design can be as vivid and stimulating as its petroleum-based counterparts. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 The BioS(h)IP is a home that will live gracefully within Prospect’s well-established New Urbanist community. CU worked closely with Prospect to create a floor plan that flowed easily within as well as to the outdoors and adjoining residences and landscapes. If the home proves to be successful in providing a comfortable, beautiful, and marketable residential option for Prospect, CU will continue working with them to develop the first New Urbanist Solar Mobile Village within this community. The BioS(h)IP Lifestyle The BioS(h)IP is designed to suit the lifestyle of individuals who travel, have careers, commute to work through alternate methods such as bike and bus, and who spend most leisure time outdoors. Since the home’s future residents may have several jobs in their lifetime, the dwelling is constructed on a durable sevenaxle steel chassis for ease of mobility. Its roof can be lowered and shut, like a suitcase, for easy travel. The home is “zero energy”, which means it produces more energy than required for it’s yearly operation and for powering its integrated electric car. The home has a composting toilet so that residents can live off the public utility grid by simply adding a water tank for domestic water needs. The floorplan for the BioS(h)IP is an open concept design with natural lighting provided from windows and from roof clerestory “slices”. The CU Team employed several new space saving options for singlewide mobile home design including a radiant in-floor heating system, called Warmboard. By using Warmboard, interior spaces are freed of ductwork and the upper spaces of the home are programmable. This, combined with the functional space created when the movable roof is vaulted into place, results in a voluminous feel within a relatively small volume. The clerestory slices also contribute to usefulness of space from floor to roofline. This fenestration provides north light to a small but accommodating sleeping loft accessed from the kitchen. Southern clerestory light allows edible wheatgrass plants to grow as a green “frieze” at kitchen ceiling height. The kitchen is a sunny and open space with a countertop that provides dining space or work surface for a laptop. An adjustable, wall mounted flat screen TV serves the surrounding kitchen, living, and sleeping loft spaces. The kitchen sink is situated for its soon-to-come view of the Rocky Mountains. A home office is positioned below a northfacing skylight off the bedroom. The bedroom has a south-facing window with active solar awning, which contributes to the home’s energy collection. The student who designed the bath was given the task of creating a spa in the modest space allotted. Natural bamboo wall covering, tumbled river rock floor, vibrant orange-red tile, and an elegant sink on a recycled slab of wood provided the solution. The CU Team closely monitored construction in order to take advantage of potential nooks and crannies - spaces that are generally closed-in during standard building processes. The results are a deep shelf at ceiling height in the storage room, a “cubby hole” above the bedroom closet, a composting bin (worms included and working night and day!) in the kitchen and, of course, the very popular sleeping loft. Clean, Serene & Green - The BioS(h)IP Environment The CU Home is one that you can “sink your teeth into.” It is built from low-to-no petroleum agricultural products and by-products such as soy, corn, coconut, wheat, bamboo, canola oil, citrus oils, sugar and even chocolate the chocolate is used in cleaning product for the home. Use of low-to-no petroleum materials means that less energy was used in manufacturing the BioS(h)IP than in standard residences, and this, in turn, means reduced environmental impact. By using biobased products, the CU Team predicts that their solar home will have an environment with increased interior comfort and measurably cleaner indoor air. Resources for the BioS(h)IP include the following material categories of durable, low maintenance products. (Please refer to The Materials section in the “BioS(h)IP user manual for more information. All materials used in construction of the CU Home have met required testing standards and building codes. The Team selected off-the-shelf products so that upcoming versions of their home can be replicated at reasonable cost.): 1 Biobased materials from cellulose sources 2 Recycled content 3 Re-used 4 Sustainably harvested 5 Low-to-no volatile organic compounds (VOC’s) The CU Team remained inspired throughout the 2005 Solar Decathlon process. The results are that a new architecture studio course has been created for development of green solar mobile home designs and a new College of Architecture and Planning research center, Center for Emerging Practices, will be the home for future Solar Decathlon projects. CU considers the Solar Decathlon one of the most critical educational opportunities offered today. 6 Communications TEAM MISSION STATEMENT, GOALS, AND VALUES When the first CU Solar Decathlon Team joined the competition in 2002, the group unanimously decided that all CU entries into the competition, from 2002 onward, would be environmentally conscious on all levels - from materials and energy systems to construction techniques. This CU precept is carried forward in the 2005 “RFP”: “While green construction is not a stated goal of the Solar Decathlon, it is inherent to the development of CU’s project. The importance of environmental design is a message that we feel is critical to promote in each and every Solar Decathlon project undertaken by CU.” The goal of the 2005 CU Solar Decathlon Team is to combine the overall philosophies of the Solar Decathlon Competition with the CU Team’s governing Mission Statement (below) and Five Design Goals (at the end of this section). By establishing an interdisciplinary research collaboration, the CU Team seeks to address the broad issues of environmental stewardship, renewable energy, and sustainability. The 2005 CU Solar Decathlon Team has developed a diverse team comprised of students and faculty from several colleges and departments along with industry professionals. Mission Statement “To integrate natural materials and innovative technologies in an environmentally conscious, publicly accessible, modular, energy efficient, solar home design.” Project Branding A “Petroleum Alternative” Project The CU Team branded their 2005 Solar Decathlon project on the philosophy that alternatives to petroleum-based energy and building methods can be part of everyday life while providing solutions to U.S. residential needs and environmental problems. The CU Team’s home, called the “BioS(h)IP”, is a comprehensive demonstration of this branding philosophy - from the biodiesel used to ship the home and materials used in its construction, including the drinking glasses that will be used to serve the judge’s their meals. The CU Team remained focused on their branding philosophy. Practicing what they Brand In keeping with their low-to-no petroleum branding philosophy and environmental beliefs, the CU Team employed a wide range of methods to stay true to their Solar Decathlon goals. For instance, they used recycled content paper and soy based inks for printing project documents, they chose organic cotton team t-shirts to show support for such farming methods, and they even developed a new biobased building material for construction of their home. In addition to their commitment of their Solar Decathlon philosophies, a number of team members live low-to-no petroleum lifestyles by making solar power, wind power, ground source heating and cooling and alternative travel such as bikes and public transportation, a part of their everyday lives. Branding of a New CU Invention called BioSIPs In keeping with their low-to-no petroleum theme, the CU Team invented a revolutionary new modular, biobased structural insulated panel system, called “BioSIPs”, for construction of their 2005 Solar Decathlon Project. BioSIPs are based on a process called engineered molded fiber, or EMF technology. By using this technology to create BioSIPs, cellulose sources such as waste paper, wood waste, and agricultural by-products are molded into structural boards, which are then used to sandwich layers of high R-value expanded soy foam insulation. BioSIPs are one of the few truly environmentally-developed structural insulated panel, or SIP, systems. The CU Team constructed their BioSIP invention and used this as the system for building their “BioS(h)IP” home. Method Used by the CU Team to Develop Branding Branding strategies for CU’s Solar Decathlon Project are based on team members’ personal values and lifestyles, ones which they believe are shared by many Americans and are growing importance for many others. Individual members felt that in order to remain inspired on a project that require sustained dedication, perseverance, and commitment for a number of years, it was necessary to establish project philosophies - the project brand - on values and goals that were already an important part of their individual lives. In 2003, at the start of the project, lengthy discussions were held to help identify a set of core values that were common to each and all. Mutual to all CU Team members, students and faculty alike, was environmental stewardship. In Colorado, environmentalism is a focus of education, work, leisure pursuits, and day-to-day living. In addition to the “green” edge, the CU Team’s visions of how they live today and how they’ll live in the future are based on another shared understanding: They believe that transition and travel will be a necessary part of their lives now and into the future. They also believe that environmentalism and transition are becoming increasingly important in the lives of many Americans. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 This common ground of personal beliefs and commitments formed the groundwork on which CU’s project developed. The next, and perhaps most important, step is to determine whether CU’s Solar Decathlon brand will find an audience beyond the boundaries of CU. Is there a market for “green” housing that runs on renewable energy and is mobile and can travel without the need for petroleum? The CU Team believes that audience, or market, exists and that it will grow tremendously in coming years. CU sincerely hopes that branding for their 2005 Solar Decathlon Project will reach a wide audience and will spark discussions regarding new ways of living that provide comfort, affordability, health, environmental solutions, and freedom to enjoy new vistas in everyday living with less reliance on petroleum. The Elements of CU’s Branding The Aspen Sun Logo The CU Team’s logo began in the form of an aspen leaf (below), entitled Aspen Sun. Local branding is accomplished through this logo, as the Aspen is a common tree species in Colorado. The Aspen is also the most widely distributed tree in North America. Similarly, the CU Home is optimized for a Colorado climate but could be adapted to any climate in North America. The parallel between the photosynthetic process of a leaf and the photovoltaic process of a solar cell further this image as an effective logo in line with CU design philosophy. The BioS(h)IP Logo The Aspen Sun logo served as a stepping stone for the BioS(h)IP logo (below) as CU’s design incorporated a patent-pending bio-based SIP wall system modular single-chassis design. A House as a S(h)IP The CU Home is designed much like a ship. Since living space is made premium by the 800 sq. feet size limitation, each corner of the house serves a specific function. By streamlining the design into a solar mobile home, the Team directly addressed their modular design goal. Top Seven Unique Design Elements The CU Team has developed seven unique design concepts that will help distinguish their design from their competitor’s projects: 1 Bio-Sip Wall System As mentioned under “Branding”, the CU Team has invented a new Bio-based SIP (Structural Insulated Panel) system called BioSips. This is a revolutionary pre-fabricated wall system made from soy-based polyurethane insulation and fully recycled post-consumer waste paper board. Traditionally, SIPs are constructed of plywood and styrofoam. CU Team members developed the manufacturing process for these SIPs themselves. 2 Bio-Based Materials This is truly a house you can “sink your teeth into.” In an effort to reduce the use of petroleum-based products as much as possible, most of the building materials in this house are made of common human food sources like wheat, soy and corn. The CU Team’s house description reads like a food menu. 3 B100 Biodiesel Fuel The CU Team will be transporting their home to the National Mall on B100 (100 percent biodiesel) with the assistance of the CU Biodiesel Club. This commitment is part of CU’s low-to-no petroleum pledge for the Solar Decathlon Competition. 4 Aesthetically Integrated Solar Panels The CU Team is fully invested in making their integrated rooftop solar panels look great. To this end, the CU Team has employed attractive, architectural window shades on the south façade of the home, which contain crystalline photovoltaic cells. The CU Team is showcasing some of the best solar technology in the industry. The house will be equipped with a 6.8 kW photovoltaic array composed of thirty-four SunPower 200 watt panels, some of the most efficient solar electric panels on the market, and 100 percent Outback power conditioning components. 8 Communications 5 BioS(h)IP Single Chassis Design A single chassis design combined with efficient use of space means the CU Home is designed like a ship, hence the name BioS(h)IP. Literally every nook and cranny will be utilizable to the occupant. 6 Raise the Roof The major architectural feature of the BioS(h)IP is the hinged roof that has the ability to retract to a height of 16‘ for ease of travel. The roof then raises to a height of 18‘ when at rest to yield a vaulted ceiling that provides openness and light to the home. This element makes for a far more livable solar mobile home. Mechanically, four large hinges on the east end anchor a roof that can be lifted internally without the use of a crane. Large exposed architectural steel struts and tie-rod elements make this roof possible. 7 A Zero Energy Home The CU home will be the second Zero Energy Home on Colorado’s Front Range and the first ever in Longmont, Colorado, where the home will take up permanent residency. A Zero Energy home is one that, over the course of a year, produces more energy than it consumes. Following the competition, the CU Team plans to take advantage of their home’s mobility to help promote local renewable energy initiatives in Colorado. In particular, CO Amendment 37’s residential solar set-aside provision and favorable net-metering laws, which will make living with renewable energy an easy lifestyle method for millions of Coloradans. TEAM PERSONALITY The team effort has been guided in a manner that allows the boundaries between the traditional roles of architecture and engineering students to blur. Throughout the project, architecture students have been encouraged to “think like engineers” and, vice versa, as engineering students are asked to step into the role of architect. The team hopes to achieve a Solar Decathlon Home design in which architecture and engineering drive one another in a supportive well-integrated manner. By working in this manner, the end result will be a mobile solar home design with a strong balance between aesthetics and technology and one in which the two create powerful synergistic dialogues. The long-range goal beyond the Solar Decathlon Competition is that CU students will enter their respective fields and will contribute to the built world in ways that reflect cohesive unions of architectural design and engineering. The Solar Decathlon Competition will help CU students reach this goal. DESIGN PHILOSOPHY The overall design philosophy of the CU Team is to present to the public a home with broad market appeal that demonstrates the synergy of integrated architectural and engineering designs. The CU Team seeks to achieve these goals in their 2005 Home through: • repeatable, adaptable, easy-to-construct design • functionality to reach a wide range of lifestyles • cost-effective integration of design and technology. The CU Home design and key features were developed based on strategies of balancing architectural concepts and aesthetics with engineering goals. Building upon the many lessons learned from the 2002 Competition, the CU Team continues to uphold the five following goals of: Natural Materials, Modularity, Accessibility, Innovation and Energy Efficiency in all aspects of the decision-making process. Five Design Goals 1 Natural Materials Common to all CU Team members is a strong commitment to environmental stewardship. This commitment is reflected in their low-to-no petroleum pledge. Wherever possible, CU selected building materials and project resources with low embodied energy. Biobased, recycled-content, reused, and low-to-no volatile organic compounds were employed in the project. This included materials for the home, house transportation, printing of project documents, team t-shirts, and many other materials used in the CU project. 2 Modularity Modularity is CU’s solution to the need for portability of the 2005 Home. Learning from CU’s 2002 project, the 2005 Team recognized mobile solar architecture as absolutely crucial to the design. In keeping with the commitment to Modularity, the CU Team has made a bold decision to design their home as an single unit that will transform on site, rather than a composite of pieces. Also included in the overall goal of Modularity is the concept of adding strength to lightweight materials, as in the high strength to weight BioSIP system. 3 Accessibility Accessibility, as defined by CU, refers to the affordability of their home to the average American. Building materials are selected based upon cost-effectiveness and Life Cycle Costs when not in violation of the Mission Statement. The CU Team seeks to show that innovative technologies can be made accessible to the average homeowner by demonstrating that technologies that seem abstract or difficult to install can be a reality in the average home. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 Design Concepts 4 Innovation Innovation refers to the use of new environmental building materials and support of market penetration for these materials. More specifically, Innovation in the 2005 Home will be demonstrated in the area of Green Technology and through the use of strong, lightweight materials. Innovation is being considered in all aspects of the design so as to not compromise the goal of Accessibility. 5 Energy Efficiency Energy efficiency is a driving design force in the 2005 CU Home. Designing a home with the lowest possible energy consumption is not only advantageous to the CU Team in terms of competition scoring, it also addresses their commitment to minimizing fossil fuel dependence. For this reason, equipment and appliances were selected based primarily on their energy consumption. Minimizing the total electrical and thermal loads in the design helped ensure that solar energy will provide the annual energy required when the home is grid-tied in Colorado. CU’s Zero Energy Home will be an annual net exporter of electricity, which means the home’s occupants will be able to sell power back to the utility company. CU’s Website: Prior to July 2005 many architectural, engineering, and branding details of 2005 CU’s project were still being worked out. As such, an attractive and professional-looking website was created as a placeholder whereby information about the project could be disseminated to the general public. With these details having been consequently finalized, an extensive redesign of the website took place in order to provide a strong identity to the CU project that is true to the spirit of the competition. Website Goals The new face of the website more closely reflects the branding and philosophy of the project through: • bold colors • accessibility and ease of use • a focus on integrating nature and technology • educational awareness, and • entertainment. One important aspect of the website is its use of strong, vibrant colors, as consistent with the architectural design of the house. CU’s BioS(h)IP will likely be one of the most colorful houses on the National Mall. Likewise, the website utilizes the same colors in a prominent fashion in order to draw a lasting connection between the website and the home. While the house has been designed to stand out from the competition, the website has been crafted with the same goal in mind. Alongside the accessibility of the House for all members of the public, the website has also been designed with accessibility and ease of use in mind. Any aesthetics, or flash, are carefully balanced with the desire to keep the website as simple and intuitive to browse as possible. This includes a logical organization of content, familiar navigation, and concise but descriptive heading names. The website has been developed for both the individual who only wants a specific piece of information as well as one who wishes to delve deeply into the inner workings of the home. One of the most important aspects of the BioS(h)IP is its association with nature. With materials based on wheat, soy, and corn, much of the house is derived from agricultural feedstocks rather than petroleum-based products. This integration between nature and technology demonstrates the ability to provide a comfortable and sustainable environment while minimizing impacts on our environment. Therefore, the website prominently highlights this reliance on natural materials by exploring each of these materials in detail. By drawing parallels between the home’s materials and their origins in nature, the public can begin to realize ecological impacts that occur with each and every material that is consumed and understand the necessity for conservation. The website details the home’s materials, from the innovative BioSIP wall system to countertops and dishes, underlining the importance of a strong integration between nature and technology on all levels of the project. Educating the public about the relationship between nature and the CU Home is just one of the methods in which the website seeks to raise awareness. In keeping with CU’s design philosophy, the website aims to provide a wealth of information for a wide range of lifestyles and users. While the BioS(h)IP is CU’s example of a sustainable, cost-effective, and architecturally-pleasing home, its potential value is in its ability to foster communication within our society about issues such as energy efficiency, solar energy, and natural materials. Thus, while the website is a document of the CU Team’s sweat and tears from beginning to end, it is more importantly a resource for any individual who seeks to reduce their ecological footprint in the world. With the CU project touching on such elements as biodiesel fuel, zero-energy homes, and sustainability, so too the website expands on each of these issues. The website is truly one of the CU Team’s principal mechanisms for planting the seeds of awareness in the mind of the public. 10 Communications Planting the Seeds of Awareness Lastly, while the website is largely a form of educational awareness and outreach, it should also be an entertaining and enjoyable experience for the user. This is achieved not only through aesthetically-pleasing design but also by bringing the fun and excitement of building an environmentally-friendly, energy efficient house to the user. Indeed the project entailed long days and longer nights of work, but it also cultivated fun, friendship, and a sense of family among team members. The website strives to bring across the CU Team’s excitement and illustrate to the public that green building design is not a chore but an exciting struggle to live up to one’s own morals and ethos. If the public does not leave the CU website with the desire to question their own home and lifestyle impacts, then our job is not complete. The site intends to provide the user with all the tools needed to educate themselves and put their beliefs or ideas into action. From natural building to innovative technologies, the website is a showcase of what’s possible when a group of strong-willed, inspired individuals put their collective heads together and strive to make a change. If we can do it, so too can the user. Recent Project Developments Website Re-Launch In early July 2005, CU remodeled their website. The website reflects more closely the branding and key messages of the project. The CU Team recognizes that in order to be effective the website must continue to evolve and speak to the world about what CU is trying to accomplish through its Solar Decathlon project. Seminar Series In an attempt to educate all members of the CU Team on the multidisciplinary facets of the Solar Decathlon, weekly seminars (two per week) were held on the following topics: Design Philosophy/Mission/Goals, Structures, Chassis/Mobility, Biodiesel, PV, SHW, Envelope/Climatic Design, Energy Performance, HVAC Controls, Architecture, Lighting, Materials, BioSIPs, Interior finishes and Electric Car. Transportation Planning and Biodeisel Fueling Logistics CU Biodiesel Club and BlueSun Biodiesel assisted the CU Team in developing a route map, B100 fuel source plan, and loan of a Biodiesel processor or Fuelmeister® for an efficient transport to the National Mall. The CU Team has selected a transportation and pilot car company that has pre-driven the 16’ traveling height, 2,500 mile route to the National Mall: CU Biodiesel Club http://www.cu-biodiesel.org Boulder Biodiesel, Fuelmeister® http://www.boulderbiodiesel.com/fuelmeister/index.jsp Competition Strategy Building on the experiences of the 2002 CU Solar Decathlon Project, the 2005 CU Team recognizes that roughly 600 of a possible 1,100 points are directly related to energy performance. As such, the CU Team has undertaken an extensive commissioning process to formulate a strategy for success in the energy portions of the competition. 2005 Solar Decathlon Competition Brochure Foreword In a collaborative manner, the CU Team has written a foreword to members of the public, solar decathletes, policy makers, industry professionals and government leaders that speaks to the merits of the Solar Decathlon Competition and its promise as a vehicle for change in how we use energy in the United States and the world. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 Documentation Project Documentation Project documentation represents a significant portion of the work that all Solar Decathlon teams have done to prepare for the 2005 competition. In addition to giving students experience with the content and formatting of client submittals, the documentation deliverables have enabled the National Renewable Energy Laboratory to monitor the progress of each team over the last year and a half. Every team had several deliverable requirements. In addition to the basic required documents, CU also completed two interim submittals to obtain more feedback from NREL. As part of its development of the BioSIPs, CU also presented additional documentation to the NREL drawing review team and to CU’s structural engineer. In addition, the CU Team also submitted design development drawings to the Colorado Division of Housing, the regulatory agency for manufactured homes in Colorado. The Schematic Energy Analysis Report detailed the CU Team’s initial energy modeling and conservation measures. Results from computer simulations were provided and discussed for the various energy systems in the house. Prior to submitting the Schematic Energy Analysis Report, engineering team members used EQuest/DOE-2 for whole-house energy modeling, F-Chart and Maui for solar electric and thermal modeling, and Phoenics for natural ventilation modeling. To the greatest extent possible, the CU Team implemented the recommendations made in this report into the BioS(h)IP itself . The three drawing and submittal sets – Design Development, Construction, and “As-Built” – all resembled documentation that an engineer and/or architect might submit to a client during the progress of a design/build project. In this way, the preparation of these documents gave valuable practical experience to the CU students who prepared them. However, there were some fundamental differences in these submittals due to the nature of the Solar Decathlon competition. For example, CU included construction drawings and site operations plans to aid the organizers’ understanding of how the BioS(h)IP would be assembled and disassembled on the National Mall in Washington D.C., taking care not to disturb this National Park protected site. Additionally, a comprehensive set of equipment and interior specifications were provided in the submittal documents both for the information and approval of the organizers, as well as for NREL’s information in the event that they decide to perform their own energy models on the Solar Decathlon home. A typical residential construction submittal would not include these items. For final, “As-Built,” drawings and submittals, CU also incorporated the color scheme developed for Communications and Branding as a way to reinforce branding consistency and to make the submittals look more professional and attractive. As much as possible, the CU Team tried to be thorough in its submittals – the final drawing set included approximately 75 drawing sheets and the final submittal exceeded 350 pages. In some way or another, every team member contributed to these drawing and submittal deliverables. Team members Kristin Field, Mark Cruz, Jeff Lyng, Kendra Tupper, Natalie Mach, Greg Shoukas, Isaac Oaks, Geoffrey Berlin, Koki Hashimoto, Jon Previtali, Tim ScotlandStewart, Seth Kassels, Frank Burkholder, and volunteer Adam Hecht were the principal contributors to these deliverables. Faculty Advisors Michael Brandemuehl, Rick Sommerfeld, and Julee Herdt provided architecture and engineering guidance. Andrew Kelsey, P.E., of Ascent Group Engineering, provided structural engineering assistance and officially stamped the structural drawings and calculations. Solar Decathlon Project Deliverables April 15, 2004 Project Summary #1 Preliminary Website June 15, 2004 Project Summary #2 Schematic Energy Analysis Report Design Development Drawings October 4, 2004 Interim Drawings & Submittals February 8, 2005 Project Summary #3 Construction Drawings & Submittals June 30, 2005 Interim Drawings & Submittals August 9, 2005 Final Project Summary Competition Meal Plans 9 Brief Contest Reports for Jurors August 16, 2005 “As-Built” Drawings & Submittals 12 HOT Water Solar Thermal System – Basics The BioS(h)IP showcases top-of-the-line technology in which solar radiation is converted into heat for the purposes of heating the home through a radiant floor system and providing domestic hot water. The CU Team is harnessing the sun’s thermal energy with four arrays of 20 Mazdon evacuated tube collectors manufactured by Thermomax, as shown in Figure 1 below. These collectors have incredibly high efficiencies - about 60 percent over the course of an entire day. In addition, the evacuated tube collectors resist internal condensation and corrosion more effectively than their counterparts and have the ability to reach high temperatures even in cloudy, windy, and sub-freezing ambient weather conditions. This high efficiency is achieved due to the lack of air inside the individual collector tubes, which results in minimal heat losses to the environment from the hot surfaces of the collector. With low thermal losses to the outdoor environment, more heat will be delivered to the storage tank. The heated water in the tank will be used for space heating via a hydronic radiant system and for heating the house’s domestic hot water. Domestic Hot Water System As hot water is drawn through the home’s showers and faucets, cold city water will flow through A.O. Smith domestic hot water tank to replenish the water that was drawn down. However, before reaching the domestic hot water tank, the cold city water will begin its travels through a stainless steel, flat plate heat exchanger. Simultaneously, hot water from the 200-gallon solar tank will be pumped into the flat plate heat exchanger to serve as the source of heat. The municipal water will increase in temperature as it travels through the exchanger and the heat is conducted from the water of the solar thermal tank. As the city water exits the heat exchanger, it has effectively been preheated before it enters the domestic hot water tank. Should further heating be necessary, the water tank will use an auxiliary electrical heating element to top off and maintain this batch of water at 120˚F. We expect that over 75 percent of our hot water needs will be met by the solar thermal system. As the electrical energy into the auxiliary heater comes entirely from the house’s PV system, one could still refer to this water as “solar-heated.” Solar Thermal Storage Tank The BioS(h)IP showcases custom-made, 200-gallon, stainless steel solar thermal water tank made by Swhift, Inc. Inside the tank resides a copper coil heat exchanger through which solar thermal energy is transferred into the water. A glycol/water mixture is circulated to the Thermomax collectors, where the fluid picks up the solar energy captured by them. The fluid then circulates from the collectors through the copper coil heat exchanger that is submerged inside the tank. The heat exchanger transfers the solar energy from the glycol mixture to the 200 gallons of water by simply conducting the heat through the walls of the copper coil. The water stored in the tank will be circulated through the flooring of the house through a separate plumbing system that will radiantly heat the house during the winter. In addition, the water in the storage tank will be used to preheat municipal mains water (supply tank water on the Mall in D.C.) flowing to the domestic hot water tank. Thermomax Mazdon Evacuated Tube Cutaway View Photo Courtesy of Thermomax Website UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 BioS(h)IP Solar-Thermal System Hot Water for Showers and Domestic Use Solar Thermal Storage Tank: 200 gallon reservoir of water used for storing the collected solar thermal energy from the collectors. This water is used to heat the domestic water and the radiant floors. Solar Collector Pump: Pumps a water/glycol solution through the solar collectors and into the solar thermal tank through a copper coiled heat exchanger to deliver the heat to the tank. FlatPlate HX and Solar Tank Pump: Pre-heats the incoming domestic water with water that is pumped from the solar thermal tank. The two fluid streams never mix. AO Smith Conventional Hot Water Tank: Water for hot showers and domestic use is maintained at 120F Domestic water from the city enters the BioS(h)IP Warmboard Flooring: Water is circulated through the through the BioS(h)IP flooring to deliver heat to 3 thermostatically controlled zones. Thermomax Solar Collectors: 4 – 20 tube arrays capture the suns energy to deliver heat to the solar thermal tank Radiant Floor Circulator Pump: Pumps water directly from the solar thermal tank to the Warmboard radiant floors to heat the BioS(h)IP zones. Auxiliary Water Heater: Controlled through a variable voltage regulator, this 6.0kW heater makes sure the radiant floor gets 95F water if not enough heat is present in the solar thermal storage tank. Thermomax Mazdon Tube Efficiency Curve 14 Comfort Zone Indoor Environmental Quality Comfort and Air Quality We all expect our home to be a comfortable, safe, and healthy environment. The BioS(h)IP has been designed to exceed these basic expectations and to do so with exceptional energy efficiency. A core requirement is comfort. The Solar Decathlon Competition attempts to quantify comfort through measurements of temperature and humidity. However, ANSI/ASHRAE Standard 55, Thermal Environmental Conditions for Human Occupancy, defines thermal comfort as “that condition of mind which expresses satisfaction with the thermal environment.” As a condition of mind, thermal comfort can be affected by many elusive factors, many of which are out of the control of the building designers. Nevertheless, our objective is to provide a comfortable and healthy indoor environment through informed building design and effective mechanical systems. Building Envelope In a typical home environment, thermal radiation can account for over half the heat transfer from the building occupants. In other words, the temperatures of the building surfaces (i.e., walls, windows, roof, and floor) typically affect comfort more than the air temperature. With so many exterior surfaces, the comfort in our house is heavily influenced by the thermal characteristics of the building envelope. 8,800 680 8,600 660 640 8,400 620 8,200 600 8,000 580 7,800 560 7,600 540 7,400 520 R10 R15 Annual R20 R25 October Simulation analysis to evaluate insulation R30 September R35 Energy Consumption (kWh/month) Energy Consumption (kWh/yr) Floor R-Value The building envelope also has an obvious impact on the energy consumption of the heating and cooling equipment. Insulation levels in the floor, roof, and walls were selected based on extensive computer simulations in the early design stage of the project. The walls, roof, and floor are heavily insulated with sprayed high-density soy foam insulation with R-values between R-30 and R-50. The structural insulated panels and sprayed foam also reduces infiltration and associated drafts. Our high performance Alpen windows use HeatMirror® films with optical coatings to control thermal and solar effects. In fact, windows with different orientations are tuned to have slightly different properties for balancing daylighting, solar heat gain control, and insulation. The fiberglass frames not only have a low embodied energy but also are warm to the touch regardless of exterior temperatures. Most of CU’s windows have an insulating value of R-8, although we have a window with R-14, better than the walls in a typical house! Passive Systems Passive heating and cooling strategies can often be used to provide a comfortable indoor environment without mechanical or electrical systems. One of the most common is the use of passive solar energy for winter heating, despit the relatively little thermal mass for solar energy storage. While some passive solar heating is available through the south windows and patio door, concerns about overheating limited the window sizes. Shading of the south windows in the kitchen and bedroom are provided with fixed Building-Integrated PV panels. The fixed overhangs were designed to provide maximum shading during the summer while still allowing heat gains in the wintertime. Sliding louvers were designed for the south entrance due to the large size of the window. Natural ventilation can often provide a significant fraction of the cooling requirements, especially in Boulder’s climate. Operable windows also give occupants control over their environment, providing a better “condition of mind” for thermal comfort. CU’s design objectives involved the sizing and placement of windows to maximize natural ventilation, while recognizing the trade-offs of solar heat gains, heat losses, view, and daylighting. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 In addition to general design heuristics, simple computational fluid dynamics (CFD) models were created in Phoenics software to inform design. The following items are key features of our natural ventilation design: • All windows, excluding the large picture windows on the north side, are operable. • With prevailing winds from the south and west, all openings on the south side are larger than the openings on the north side to promote uniform airflows and better mixing within the space. • Window placements are staggered on the north and south walls to prevent short-circuiting of airflows in the space. Radiant Floor Heating Our house uses a radiant floor heating system. The system was chosen over more conventional system for the following benefits: • Comfort. Given the impact of radiation heat transfer on human comfort, a warmed floor provides a very effective mechanism to deliver heat to building occupants. Besides, it’s hard to beat the feeling of a warm floor on a cold winter morning. • Energy. With a warmed floor, the air temperature in the building can be kept lower without compromising occupant comfort. The lower air temperatures can reduce heating loads due to infiltration and heat transfer through the walls, roofs, and windows. • Integrated Design. The radiant heating system is integrated into the flooring system using Warmboard® technologies. With Warmboard®, hot water tubing is built directly into the subfloor, which includes an aluminum heat distribution plate. • Solar-Friendly. A typical furnace or hot water baseboard system heats at temperatures of 120180°F. CU’s radiant floor system is designed with a maximum hot water temperature of 95°F. This lower temperature provides a better fit with a solar hot water system, which has higher efficiencies at a lower water temperatures. • Other Factors. Studies in Germany have shown a reduction of 50-80 percent in dust mite populations in homes that use radiant floors. Controlling comfort conditions with radiant heating can be a significant challenge. With conventional systems, room air temperature can be changed quickly when necessary and can be kept uniform with sufficient air circulation. Building mass and surface temperatures are less uniform and less responsive, though CU’s lightweight integrated floor system significantly improves system response. The BioS(h)IP has been divided into three heating zones: the living room and kitchen, bedroom and bathroom, and the solar hearth or mechanical room. Space temperatures within each zone are maintained by modulating the flow and temperature of warm water from the solar thermal tank through each of the zone’s “floor circuits,” or radiant water loops. The space temperatures in each of the zones are monitored with their own occupant-controlled, programmable thermostats. Proportional valves on each zone and a variable-speed circulation pump are used to control the flow rate of water through the floor tubing. The combination of modulating valves and a variable-speed circulator pump allows for balanced system pressures while minimizing the amount of pump energy required to deliver hot water through the flooring. Window cut-away showing HeatMirror® film 16 Comfort Zone A second variable-speed pump operates in conjunction with the main circulation pump. This secondary pump draws hot water directly from the solar thermal storage tank and mixes the hot water into the water loops to maintain the desired supply water temperature. The setpoint temperature for the water can be as warm as 95°F but is adjusted with changes in outdoor temperature using novel adaptive algorithms. While computer simulations with TRNSYS and EnergyPlus indicate that the solar system will provide over two-thirds of the heating energy, an auxiliary electric in-line heating element in the system will raise the temperature of the water to the setpoint if the solar tank cannot supply enough hot water into the loop. All of the pump and valve settings are managed by a programmable logic controller (PLC). This device measures the pressure and temperature at various points in the hydronic system and the home to determine the appropriate pump speeds and valve positions. Air Conditioning Cooling and dehumidification are provided by a mini-split ductless system. The system allows a single outdoor section to serve multiple indoor fan coil units. In CU’s Home, two indoor sections are mounted on the south wall in the living/kitchen space and in the bedroom (The solar heater is indirectly cooled by the conditioned spaces.) Small refrigerant lines connect the indoor and outdoor sections, eliminating the need for ducting. The systems are controlled by remote controls similar to TV or home theater systems. Phoenics simulation results for casement window Mini split systems in the United States traditionally have lower efficiencies than conventional split systems for residential applications. The Mitsubishi MXZ30TN system bucks this trend by providing high efficiency and variable speed compressor operation. Unfortunately, this improved technology is only available in their heat pump products. CU’s engineering analysis indicates that a combined heat pump and solar heating system would not be cost effective for CU’s building. However, in the quest for a high-efficiency air conditioner, appropriate for CU’s small house, the CU Team coincidentally also needed heat pump capabilities. The single compressor, located in the outdoor section, employs inverter technologies to vary the compressor speed with variations in cooling load. Variable speed operation provides improved energy efficiency and more stable temperature control, regardless of whether one or both indoor units are operating. The outdoor unit is sized to 30,000 BTU/hr while the indoor units are sized to 9,000 BTU/hr. With a larger outdoor unit capacity, the future owner can expand the home and add an additional indoor section without having to completely replace heating and cooling system. At the same time, the variable speed operation overcomes the normal efficiency penalty associated with an oversized system in its present configuration. Indoor Air Quality Control Indoor air quality is a critical factor for a safe and healthy home environment. The BioS(h)IP provides this environment by controlling sources of indoor contaminants and by adequate ventilation with outdoor air. Warmboard flooring system UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 The first steps in air quality control are to reduce contaminant sources and to use local exhaust to remove pollutants at their sources. Like most homes, CU uses exhaust fans in the kitchen and bathroom. Another factor contributing to poor indoor air quality of modern American homes is the prevalence of materials with volatile organic compounds (VOCs) that off-gas into the home. In accordance with our Mission Statement, CU used as many low-VOC, bio-based materials as possible, both for construction materials and indoor finishes and furnishings. Knowing that BioSIP construction produces a tight envelope, CU employed mechanical ventilation to ensure adequate fresh air. Given the variations in occupancy and the fact that occupants open windows, continuous ventilation is not required. In the BioS(h)IP, a CO2 sensor detects the need for mechanical ventilation. The system is only engaged if the measured level is above 900 ppm. When there is a large temperature and humidity difference between the inside of the home and the outdoor environment, significant energy can be used to condition this ventilation air. An energy recovery ventilator can save up to 85 percent of this energy. Air entering for ventilation purposes will come into the BioS(h)IP close to the humidity and temperature settings of the home, reducing the load on the air-conditioning and heating systems. 18 Lighting Lighting Design The overall lighting design for CU’s BioS(h)IP employs three major goals: providing energy-efficient design, optimizing occupant control over lighting, and maximizing the amount of natural light available in the space. Fixture and bulb selection, floor plan iterations, and computer modeling have played important roles in helping the CU engineering and architecture teams achieve these goals. In creating overall lighting design, the CU Team incorporated effective electric lighting and daylighting features. Electric Lighting Design Features With the three primary design goals in mind, predominantly energy-efficient, fluorescent lamps are specified throughout the house. Regular fluorescent and compact fluorescent lamps save energy by consuming less power and generating less heat. Of course, during the heating season, one could argue that this decrease in internal gains simply adds to the building’s heating load. However, the heat that would be generated by incandescent lamps represents a far less efficient and less effective method of heating the space than the BioS(h)IP’s radiant floor system. Therefore, use of fluorescent lighting still provides energy savings in building conditioning during both heating and cooling seasons. One exception to the blanket use of fluorescent lamps is the dining area. Although fluorescent lighting would have been more energy efficient, the halogen lighting in this one area provides better color rendering and visualization of the food. The ambient light levels recommended by NREL for the Solar Decathlon competition are provided via indirect light reflected off of the ceiling surfaces. Occupants generally prefer this type of indirect lighting, as it reduces glare and provides more pleasant ambience. All task lighting in the living room, bedroom, kitchen, bathroom, and office is provided by direct light located proximal to the task location. Direct lighting has been chosen for task illumination due to the higher lighting levels required for tasks. Computer modeling with AGI helped inform choices of fixtures, bulbs, and floor plans. Electric lighting controls also helped the lighting satisfy the general design goals. Dimming controls are used on the ambient and halogen task lights to allow manual compensation for variations in available natural light throughout the day. Dimming controls also enable the occupant to create an individually-preferred ambience. Timers in the lessfrequented spaces, such as the mechanical room and pantry as well as a daylight sensor in the workspace, are employed to minimize lighting energy consumption. Daylighting Design Features The final daylighting design primarily focused on maximizing occupancy comfort given a specified window configuration. During the initial phases of architectural design, floor plan and window placement iterations also attempted to maximize the daylighting benefits possible in the space. Figure 1: Pseudo Color Renderings of Daylighting in Living Room, September 21st, 12:00 Noon, Boulder CO Solar control optical coatings and window shades appear on the south walls in order to decrease glare in the space. The window shade design allowed for a top-down, bottom-up operation so that larger windows could be partially or fully blocked, allowing the occupant to control how much light and from what direction that light is allowed into the space. These shades are also employed along the north wall for similar reasons. The Team chose Hunter Douglas triple-cell Duette® honeycomb shades because of its excellent thermal properties and its help in preventing unwanted heat transfer. When analyzing the results of the daylighting computer models, glare was the primary concern. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 The BioS(h)IP is relatively narrow and has large amounts of glazing on the north and south walls that provide ample light into the spaces. With such high daylight levels, occupants may experience some discomfort due to glare. In most cases, the luminance ratios between adjacent surfaces have been kept below 50:1. However, simulations did reveal two primary areas of concern - the bathroom and the south entrance. Glare reduction at the south entrance can be controlled with shades; however, the bathroom window is located inside the shower and, therefore, does not have a shade (frosted glass is used for privacy). Due to the low sensitivity of the personal grooming task performed in the bathroom, the CU Team does not anticipate that bathroom glare will be a significant problem. In summary, the lighting design achieves a large degree of success in its three primary design goals. Energy efficiency is realized through power-saving fluorescent lamps, occupancy controls, timers, and a daylighting sensor in the office area. Occupants have excellent control over lighting through the use of controls, sensors, and switches. Finally, the floor plan and elevation designs of the BioS(h)IP allow for a far larger amount of daylight to enter the space as compared to more typical American home designs. Figure 2: AGI Contour Plot of Design Lighting Levels in CU’s BioS(h)IP 20 Energy Balance Harnessing the Power of the Sun The photovoltaic (PV) system on the BioS(h)IP is unique in that it showcases some of the most efficient solar panels on the market. The SunPower 200 watt panels boast efficiencies among the highest on the market (ηcell = 21.5%, ηpanel = 16.1%). In addition, the BioS(h)IP also employs solar-powered shading devices that not only serves as a cooling function but generates electricity. The BioS(h)IP’s photovoltaic (PV) system consists of thirtyfour, 200 Watt SunPower panels for a total peak wattage of 6.8kW. This system averages a daily production of 15 kWh per day in Washington D.C.. Pairs of PV panels are connected in series to create an array of 17 strings with nominal electrical characteristics of 80 Volts and 5 Amps. Wiring is merged to three Outback Combiner Boxes on the south façade, which feed three Outback MX-60 charge controllers in the BioS(h)IP mechanical room. The charge controllers manage the voltages in the system, adjusting PV panel voltage to maximize panel power production and then reducing the voltage to the nominal 48 Volts used by the batteries and inverters. The BioS(h)IP; A Zero Energy Home (ZEH) Designing the BioS(h)IP for the Solar Decathlon and a client involved a host of tradeoffs. The CU Team deliberated whether it would be more prudent to design the photovoltaic system for optimum performance during the month of October in Washington D.C. or for yearround performance in Boulder, where the house will be permanently located. The similarity in latitude (~40 N) between the two locations alleviated the need to design for two different locations. The BioS(h)IP produces greater electrical energy than it would consume in Sterling, VA, over a complete year. In Boulder, where the solar resource is ~14 percent greater than Sterling, VA, the BioS(h)IP is an even greater net producer of energy. Toward an Energy Balance Contest Strategy Having the shortest description in the Solar Decathlon Rules and Regulations, this contest demands the most strategizing of any other. Intimately understanding the loads in the BioS(h)IP, in addition to developing a comprehensive time of use plan, are crucial steps towards a winning strategy in the Energy Balance Contest. Batteries You Can Bank On The battery bank consists of 40 Deka 6 Volt, 370 Amp hour batteries. The batteries are wired in five strings of eight to create a 48 Volt, 1850 amphour battery bank that is designed for the house to have three days of autonomy. A Note on Inverters There are two VFX-3648 Outback Inverters allowing for a total continuous load of 7,200 Watts in the BioS(h)IP. A balancing transformer on the AC side allows these 7,200 Watts to be supplied to one pole if needed. The Outback Inverters can also surge to a combined 12,000 Watts, have an overload capability of 10,000 Watts for five seconds and 8,000 Watts for 30 minutes. Solar Powered Shading Devices The BioS(h)IP showcases a Building Integrated Photovoltaic System (BIPV) by SBM Solar that also serve as shading devices over the windows on the south façade. Three 60 Watt, 16 Volt nominal panels connected in series combine for a total BIPV array of 48 Volts and 180 Watts. The BIPV shading device array is fed through a Morningstar charge controller and into the battery bank. Figure 1: IV Curve for SPR-200 Panels UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 BioS(h)IP Solar Electric System BioS(h)IP PV Roof Layout Thirty-four SunPower 200 Watt, 40 VDC, 5 Amp panels are connected in series pairs creating an 80 VDC, 5 Amp Module. Charge Controllers Three Outback Power Systems MX60 Charge Controllers take 80 VDC from each array and convert it to a 48 VDC to charge the 48 VDC battery bank. Building Integrated Photovoltaic 3 SBM Solar 60 Watt 16 VDC, 3.75 Amp - 180 Watt The three BIPV panels (located over southern windows) are all connected in series creating a 180 Watt, 48 VDC, 3.75 Amp module Inverters Two Outback Power Systems VFX3648 Inverters are connected in parallel to provide a total peak power of 7.2 kW and service the BioS(h)IP with both 120 VAC and 240 VAC. Batteries Fourty Deka 8L16, 6V, 370 Amphr batteries wired in 5 strings of 8 combine for a total 48 VDC, 1,850 Amphr system. Annual Electrical Energy Balance of the CU Bio-S(h)IP Sterling, VA Electrical Load [kWh] PV Production [kWh] 1,200 kWh 1,000 800 600 400 200 0 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 22 Menu A House and a Menu That You Can Sink Your Teeth Into In developing the Judge’s Menu, the CU Team established a goal of showing that the proteins, sugars, and fibers used in their BioS(h)IP home’s materials could also provide building blocks for human bodies. The CU Team set an additional objective of demonstrating that agricultural products are not just for dinner by offering opportunities for the manufacturing of construction materials and fuels that could support a stronger U.S. economy and one less dependent on petroleum. In order to develop “A Menu That You Can Sink Your Teeth Into”, which corresponds with the BioS(h)IP’s materials, the CU Team formed a collaboration with Wild Oats, the Boulder-based, nationally recognized natural grocery store. Wild Oats provided a nutritionist from their corporate staff to work with the CU Team in creating meals that correlated with the ingredients of the CU Home. Material ingredients for the BioS(h)IP construction read like a health food menu and includes such agricultural feedstocks as corn, soy, wheat, coconut, bamboo, fruits, flax, and even chocolate. These resources are factorypressed and molded into panels, bricks, building products, cleaning supplies, and household furnishings. Since biobased products are made from agricultural resources, they are low-to-no petroleum and are environmentally friendly in many ways. The CU Team’s following selection of building products from biobased sources are off-the-shelf and can be easily purchased by anyone in the market for a “green” home. The Judge’s Menu items can be found at Wild Oats or other natural grocery stores. You can learn more about the BioS(h)IP’s biobased building products by referring to CU’s “Material Guide”. Food for Thought CU’s Menu will demonstrate how the ingredients in the meals served correlate with the BioS(h)IP’s building materials palette. Following are a few examples: Soy Judges will be offered a “Hamburger Meal” from which they can select salmon or soy burgers. The CU Team developed a structural wall panel system using high R-value soy insulation. Phenix Environ building panels from soy resins are used as a window sill material in the BioS(h)IP. Bamboo Bamboo shoots will be an ingredient in the Asian Salad. Bamboo panel products are used in the CU Home for construction of cabinets, wall panels, and furniture. The judges’ meals will be served on disposable and compostable bamboo plates. Bamboo forks, knives, and spoons will also be used. CU students created the home’s drinking glasses from a local restaurant’s discarded wine bottles. The bottles were cut and then sandblasted with the CU Solar Decathlon Aspen leaf logo. Coconut and Chocolate Gelato with chocolate sauce and coconut topping will be dessert served with the “Italian Meal”. Visitors to CU’s Home will be greeted by a coconut, or “coir”, welcome mat. Coconut spoons will be used as cooking utensils. Organic soaps used in the BioS(h)IP Kitchen are from Pangea Organics, a Boulder-based company. One hundred present vegan Pangea soaps are produced from such ingredients as chocolate, olive oil, green tea, cinnamon, mint, oats, peppermint, sage, grapefruit, lemon, fennel, rosemary, elderberry, lavender, rose petals, essential oils, and others. Wheat Organic hamburger buns and pasta will be served with the various judges’ meals. Wheatsheet is an environmentally responsible, industrial grade particleboard made from recycled wheat straw and an emission-free binder. CU used Wheatsheet for their Sleeping Loft platform. The loft dweller is sure to have “(S)wheat Dreams”. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 Sunflower Seeds Sunflower seeds, and mixed nuts will be served in colorful cornstarch plastic bowls. The CU Team is collaborating with Colorado State University’s Boulder County Agricultural Extension Agent so that the BioS(h)IP’s landscape plants will represent the home’s building material feedstocks. Sunflowers, soy, corn, and wheat will be showcased in biodegradable, molded fiber pots and TREX planters on CU’s “Solar Village” lawn. CSU coordinated with local middle school children who provided seed art with the theme of “the sun” for the BioS(h)IP kitchen walls. Corn The judges will be served a “Pizza Meal” with a salad of greens and corn. Cornstarch plastics are used in several applications by the CU Team. They are found in blankets on the home’s bed and as feedstock for the Team’s disposable dishes. They are also the source of material used to make BIOTA, or “Blame It On The Altitude”, water bottles. BIOTA is a Colorado company that bottles mountain spring water in cornstarch plastic bottles. The company donated water for the CU Team to serve the judges and to drink while working on the National Mall. Soy, Rapeseed, Flax, and Other Plant-Derived Oils The CU Team will prepare the judges’ meals using a range of organic oils. Plant oils from soy and rapeseed (canola oil) and cooking waste are the sources for B100 biodiesel used in transporting the BioS(h)IP to Washington D.C. and back to Colorado. Linseed oil from flaxseeds is the main ingredient for the Forbo natural linoleum flooring used throughout the home. Research from the Green Building Digest (Green Building Handbook, Wooley et al, 1997, E & FN Spon, London) shows that in a detailed comparison, Forbo linoleum comes out clearly as the “greenest” flooring product available. Oranges and Lemons Mock Sangria with lemons and oranges is a beverage that will whet the judges’ appetite for the CU Home. Cleaning supplies for the CU Home were selected from a range of citrus and vegetable-based products. OrangeGlo cleaning products, for sale at Home Depot, were provided to the CU Team by the Orange-Glo company, headquartered in nearby Littleton, Colorado. Wheatgrass Breakfast of many CU Decathletes - keeping us lean, green, and mean. In the BioS(h)IP kitchen, an edible green wheatgrass “frieze” frames the upper edge of the clerestory windows. Glass Drinking glasses made from wine bottles. CU students created the home’s drinking glasses from a local restaurant’s discarded wine bottles. The bottles were cut and then sandblasted with the CU Solar Decathlon Aspen leaf logo. And, finally, Clean Up The judges can rest assured that CU will use a portable composting unit for disposing of cornstarch plastic dishes and food waste following meal services. Some food waste will be disposed in a “worm composting unit”, which is a clean and tidy indoor unit placed under the kitchen counter. Worms are avid recyclers that turn food waste into a rich soil amendment. CU’s Recycling Department provided the Team with the worm composting unit as well as paper, metal, and glass recycling containers. The CU Team will empty its recycling units in local collection units. Worms are good! 24 Materials CSI Specs The BioS(h)IP Architectural Materials Organized into Construction Specifications Institute Categories To all the companies listed below who worked with both the 2002 and 2005 CU Solar Decathlon Teams, we thank you for your continued support. To our new sponsors, we extend our deepest gratitude. We’re proud to use and display the following products in the BioS(h)IP. The 2005 CU Solar Decathlon Team 4 Masonry Concrete Masonry Units with Fly Ash and Recycled Wood K-X Faswall Corporation www.faswell.com FASWALL is a masonry unit (concrete block) produced from waste wood by-products and fly ash concrete. FASWALL is used in the BioS(h)IP as a structural wall on the north face of the building. The block has a 4-hour rating and an R-value of 18 up to 24, depending on the wallform configuration and the thermal mass of the concrete core. 1 General (Not used) 5 Metals Steel Mobile Home Chassis Genesis Homes of Colorado www.genesiscustomhomes.com Genesis Homes of Colorado, a division of Champion Homebuilders Corporation and part of the World’s Largest Homebuilder, provided the recycled content steel chassis for construction of the CU Team’s competition entry. Genesis and CU worked together to create the custom built recycled content steel chassis, which will transport the lightweight, modular BioS(h)IP to and from Washington D.C. 2 Site Curbside Recycling Containers (and Indoor Recycling Containers) recycling.colorado.edu CU’s Recycling Department provided the team with containers for inside and outside the home. Also provided was an interior “worm composting” unit for turning food waste generated by occupants of the CU Home into rich soil for the lawn. Flowers and plants provided through a collaboration with Colorado State University, CSU www.coopext.colostate.edu/boulder/ The CU Team collaborated with Colorado State University’s Boulder Agricultural Extension Agent in order to provide plants and flowers for the BioS(h)IP’s landscape. Plants, which represent the home’s building material feedstocks, such as corn, wheat, soy, sunflowers and others, will be showcased on CU’s lawn in biodegradable, molded fiber pots and recycled wood planters. CSU coordinated with local middle school children who provided seed art with the theme of “the sun” that will be exhibited in the house. ALRECO, Aluminum Recycling Company www.alrecoofkansas.com Salvaged aluminum for the CU Home’s structural frame was purchased from ALRECO an aluminum recycling company, in nearby Brighton, Colorado. Foundation System Pin Foundations Inc. www.pinfoundations.com The CU Team used the Pin Foundation system in both the 2002 and 2005 Solar Decathlons. In 2002, CU found that this system provided a solution for building placement on the National Mall where limitations are set by the National Park Service as to the square footage of turf that can be disturbed in siting Solar Decathlon homes. Excavation for conventional foundations results in significant impact to the immediate environment: severed roots, compaction of surrounding soils, and siltation of area. The Pin Foundation system provides a stable foundation with no excavation required. 6 Woods and Plastics Building Wall System, Wastepaper Panels and Soy Insulation BIOSIPs, Developed at the University of Colorado BIOSIPs consist of 3/4 inch Sonoboard exterior layers and Biobased Soy Systems insulation. The thickness of the soy insulation varies depending on required R-values for wall or roof panels. Sonoboard is an engineered molded fiber structural panel manufactured from 100 percent post-consumer waste paper. 3 Concrete (Not used) Precision Roofing www.precisionroofing.net Precision Roofing of Longmont, Colo., installed recycled content steel siding with Galvalume finish on the BioS(h)IP’s roof and walls. Building Wall Panels, 100% Waste Paper, Engineered Fiber Panels SonoBoard www.sonoco.com SonoBoard is a 3D-honeycomb fiberboard panel made completely from recovered paper or other renewable fiber sources. This efficient and environmentally benign product contains no added resins or binders so there is no off gassing during fabrication or use. Sonoboard can be used for wallboards, furniture, and other applications and is being used in the CU Solar Decathlon Home as the outer layer of BIOSIP, structural insulated wall panels. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 Cabinet Doors and Wall Panels Plyboo Smith and Fong www.plyboo.com Plyboo is a bamboo panel product used in the BioS(h)IP for cabinets, wall panels, and furniture. The cultivation of bamboo is an environmentally friendly, sustainably harvested process. Plyboo products are manufactured from bamboo strips that are pressed into panels that are strong and lightweight. These characteristics were a perfect fit with the CU Team’s philosophies of “green and lightweight” since they contribute to lowered fuel needs in transporting the CU Home. Plyboo also contributes to daylighting in the home, since the product has a high reflectance value. Furniture and Wall Panels, Recycled Newsprint, Sunflower, and Soy Phenix Biocomposites www.environbiocomposites.com Phenix Products were used by the CU Team on their 2002 home as cabinets and countertop. On the 2005 project, the team used Phenix “Environ Biocomposite” panels from soy and newsprint as an interior windowsill material. Environ Biocomposites offer the beauty of granite and the workability of fine hardwood in a material that respects the environment by using recycled and renewable biobased ingredients. One and one half times harder than oak, Environ Biocomposite is a revolutionary material made from recycled paper products, soybeans and color additives. Decking, Recycled Wood and Plastic Trex Decking www.trex.com Trex decking and railing products are made from a unique combination of reclaimed wood and plastic, giving you the best qualities of both materials. The plastic shields the wood from moisture and insect damage, so there’s no rotting or splintering. The wood protects the plastic from UV damage and gives your deck a solid, natural feel. It looks great year after year. Trex was used to build the CU Home’s decks in combination with arsenic-free structural framing lumber. WheatSheet [email protected] WheatSheet is an environmentally responsible, industrial-grade particleboard made from recycled wheat straw and an emission-free binder. WheatSheet can be used in any application where particleboard is applicable - cabinets, shelving, countertops, closets, and underlayment. Its main constituent is recycled wheat chaff, an agricultural by-product that reduces demand for tree fiber. WheatSheet uses an alternative binder called MDI Rubinate, which replaces formaldehyde. creating an EFB (emission-free board) surpassing industry standards set for the highest grade of particleboard. Engineered Structural Lumber, Parallams, or PSL’s, Microllams, or LVL’s Engineered Trusses, Floor and Roof www.weyerhaeuser.com Parallam Beams are a product of TrusJoist - a division of Weyerhaeuser. Parallam beams (parallel strand lumber, or PSL) take advantage of wood fiber on the outermost edges of the log that is often wasted during the milling of sawn lumber. This technology makes Parallam stronger, straighter and longer than sawn lumber. TrusJoist uses highpressure lamination and a water-based non-Formaldehyde adhesive to minimize VOC’s in its laminated products. In the CU home, PSL’s are exposed as an architectural feature. Microllam LVL’s are products of TrusJoist, a division of Weyerhauser. Microllam laminated veneer lumber (LVL) is manufactured to minimize the effects of wood’s natural defects so it resists the bowing, shrinking and twisting that are leading causes of wall cracks. This allows Microllam’s to support heavy loads with relatively little mass. LVL’s are resource efficient since they’re made from smaller, younger trees. TrusJoists, or TJI’s, are products of TrusJoist - a division of Weyerhaeuser. TrusJoist l-beam floor joists are a high-tech combination of a proprietary web material called Performance Plus and Microllam flanges. They are a superior replacement to joists made from ordinary sawn lumber - they resist the effects of weather and moisture and don’t bow, shrink, twist or warp. They use up to two-thirds less wood than sawn-lumber joists. Re-Used Wood and other “Experienced” Materials Resource 2000 www.resource2k.org Reused wood for the CU Home was purchased from local Resource 2000, Boulder’s “experienced materials” yard. The CU Team even purchased one of their main structural beams, which holds up the eastern section of roofing, from R2K. This beam, exposed as an architectural feature of the home, is a GlueLam, which provides roofing support at the Bedroom, Office, and Bathroom, as well as providing bracing for the eastern hinged area of the movable roof. Siding, Fiber Cement James Hardie Industries www.jameshardie.com HardiPanel by James Hardie Building Products is a man-made composite alternative to wood siding. It is composed of Portland cement, ground sand, cellulose fiber, select additives and water. It contains no asbestos, fiberglass or formaldehyde. HardiPanel will not warp, twist or rot. It is non-combustible and guaranteed for 50 years. Hardi products are used for the BioS(h)IP’s Battery Rack. 26 Materials CSI Specs Salvaged Wood and Sawmill Services TC Woods, LLC Sawmill Services www.tcwoods.com TC Woods is a tree-recycling center in Boulder County. This environmental business takes the waste products of the local tree care industry & turnlogs, branches and trees into usable materials and furnishings. The company also specializes in custom sawing of hardwood lumber. In addition, TC Woods has an in-house woodshop where they make and sell both stock and custom furniture. Dan Odell, the company’s owner says, “…we are releasing some of the beauty of trees back into the community from which they came, and meeting a lot of other like minded individuals who are working to support ecobusinesses.” The CU Team designed an elegant bathroom counter top from TC Woods “urban wood waste” to support the Kohler bathroom sink basin. TC Woods is a favorite shopping spot for CU students. 7 Thermal and Moisture Protection Insulation, Polyurethane Foam BioBased Systems, Soy-Based Foam Insulation www.biobased.com BioBased soy insulation contains significantly less polyurethane foam than standard foam insulations and performs as effectively. It utilizes the renewable resource of soybeans, a crop grown by more than 600,000 U.S. farmers. This product was used for the CU Home’s BioSIP panel system. The local installer Friendly Foam installed Biobased Systems soy foam in the CU project. North Carolina Foam Institute www.ncfi.com The North Carolina Foam Institute (NCFI) donated their 2020, 2lb, 1ft³ foam for the movable roof and chassis installation. NCFI InsulStar® sprayed-in-place polyurethane foam insultation adheres to, conforms to, and fills small spaces in the walls, floors and ceiling of the BioS(h)IP. The result is an effective insulating barrier that stops air leakage and adds great acoustic properties as well. Recycled Denim Insulation EcoProducts www.ecoproducts.com EcoProducts is one of Boulder’s environmental and recycled building products stores. The CU Team purchased recycled denim insulation for their home from this supplier. 8 Doors and Windows Door, Entry Boulder Door and Millwork Boulder Door and Millwork sponsored both the CU 2002 and 2005 Solar Decathlon Projects. This local company worked with the 2005 Team by providing the BioS(h)IP’s new insulated steel front door as well as interior doors. Door, Bedroom Resource 2000 www.resource2k.org The bedroom door, which separates the public spaces of the CU Home from the more private spaces such as bathroom and home office, is a re-used door from Resource 2000, Boulder’s local “experienced materials yard.” The wood hollow core bedroom door was handpainted in colorful layers of yellow, green, and red low to no toxin paints by members of the CU Team. The door using on a space saving sliding barn door track. Window Frames and Window Glass Alpenglass www.apeninc.com Alpen Windows of Boulder worked with CU on both the 2002 and 2005 Solar Decathlon projects. Alpen makes some of the highest tech, most energy efficient glazing available. Their Heat Mirror glazing products go far beyond “low-e.” Heat Mirror allows window glass to block summer heat, retain winter warmth, eliminate harmful ultraviolet rays and maximize the passage of natural daylight. Each window is “tuned” (with a different Heat Mirror film) according to its orientation and need for solar gain or to block heat. Fiberglass frames, one of the most energy and resource efficient window framing materials available, are used in combination with Alpen’s glazing systems. Windows, High R-Value Clerestory Windows at Movable Roof Polygal Inc, Nanogel www.nbs-inc.net Polygal and Nanogel products were integrated as a highly insulating glazing system for the home’s upper window slices. This combination of products yields a translucent, removable window system between the home’s movable roof and the interior walls below. 9 Finishes Countertops from Recycled Paper and Cellulose Fibers Richlite Company www.richlite.com The Richlite Company manufactures paper-based fiber composites, which are used for a variety of architectural, food service, recreational, and industrial applications. Fitting with CU’s biobased philosophy, Richlite products are used in the home as kitchen and laundry countertops. Richlite materials are manufactured from environmentally sustainable resources harvested from certified managed forests in North America. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 Flooring, Natural Linoleum Forbo Linoleum, Inc. www.forboLinoleumNA.com Forbo is the main flooring material used in the CU Home. Forbo, the world leader in natural linoleum, has award-winning, aesthetically appealing products for sophisticated applications. All over the world, renowned designers and architects choose Forbo’s floor coverings to create their rooms. Research from the Green Building Digest (Green Building Handbook, Wooley et al, 1997, E & FN Spon, London) shows that in a detailed comparison, Forbo linoleum comes out clearly as the “greenest” flooring product available. GlassMat, Recycled Floor Mat www.glassmat.net GlassMat is a material for use as a floor mat under office chairs. Developed in Boulder, Colorado, GlassMat offers optical transparency and clarity while providing a tough, durable flooring surface for high use areas. Paint Additives, Heat Barrier Heatshield-R20 Radiant Barrier Paint Additive www.heatshield.com Heatshield is a very fine white powder that combines selected hollow ceramic microspheres, which reflect and dissipate heat. When mixed with any paint or coating, Heatshield transforms the paint into a radiant barrier coating. 10 Specialties (Not used) 11 Equipment (Not used) 12 Furnishings Bedding and Pillows, Cornstarch INGEO www.ingeofibers.com Ingeo fibers are a unique, renewable and environmentally friendly option to polyester bedding fiber. These unique fibers are manufactured from cornstarch plastic. They are durable, hypoallergenic, and chemical free and are used to provide types of bedding products. The bed in the CU home is outfitted with INGEO pillows, mattress pad, and comforter. Blankets, Cornstarch Fiber Ingeo Cornstarch Fiber Blankets: Faribault Mills www.faribaultmills.com Faribault Mills is the first company in the world to offer woven blankets made from Ingeo fibers, which are fibers from corn grown in the fields of America’s heartland. Using manmade fibers derived from plant sugars found in ordinary field corn, these new blankets require less fossil fuel to produce, resulting in significantly less CO2 emissions than standard woven blankets. Bamboo, Coconut, and Rattan Dishes and Flatware Sur La Table, Internet Mail Order, www.surlatable.com The CU Team served Judge’s meals using bamboo, rattan, and coconut flatware, dishes, and serving pieces. Bambu™ products are a beautiful biobased alternative to disposable paper and plastic, and they biodegrade in six months time. Bambu™ dishware is reusable and stronger than wood, and it has a satiny hand-finish. It can be washed and reused several times, however the CU Team disposed of their Bambu™ ware in the portable composting unit. The bamboo, coconut, and rattan kitchenware were purchased from Sur La Table’s Internet mail order service. Drinking Glasses, Recycled Bottles Made by CU Students from Recycled Wine Bottles CU students made their home’s reused glass drinking glasses from a local restaurant’s discarded wine bottles. Student’s cut a series of green wine bottles and then sandblasted the CU Solar Decathlon Aspen leaf logo onto the bottles to create a set of beautiful and practical drinking glasses. Mattress, Pillows, and Sheets, Organic Cotton and Natural Latex Boulder Mountain Futons, www.coloradofutons.com Boulder Mountain Futons is Colorado’s largest locally owned futon manufacturer and alternative sleep center. The CU Team selected products from this sponsor’s range of organic and natural products. The BioS(h)IP’s wicker bed is outfitted with an organic cotton mattress, a natural latex and wool pillow, and organic cotton sheets from Boulder Mountain Futon. These healthy and logical sleep alternatives are ideal for those with allergy problems. Soaps, Organic Pangea Organics www.pangeaorganics.com Soaps that fit the CU Team’s biobased theme were selected from local producer Pangea Organics. Pangea’s 100 percent vegan products include such celestial-sounding ingredients as herbal extractions of marshmallow, olive oil, chocolate, green tea, cinnamon, mint, oats, peppermint, sage, grapefruit, lemon, fennel, rosemary, elderberry, French lavender, rose petals, Indonesian essential oils, pine and others. The company works with fair trade suppliers and support organic farmers and healthy workplaces. Their products are packaged using renewable, recycled and recyclable resources. Soy Candles Lumia Organic Inc. www.lumia.us.com Lumia Organics produces beautiful candles using the finest essential oils combined with the world’s first organic soy and non-GMO organic vegetable waxes. These candles are earth-friendly, they are naturallycolored, and fragrance-free. 28 Materials CSI Specs Towels, Bamboo, Bath Metaefficient www.metaefficient.com Bamboo Fiber Towels from Metaefficient are made out of 100 percent bamboo fiber and are soft as silk. They come from the fastest growing plant on earth and there is no fertilizers, pesticides, or chemical treatments involved in producing them. You will find these in the CU Home’s Bathroom. 13 Equipment Cooktop, Induction Diva www.divainduction.com The Diva cooktop induction burners deliver 20,000 BTUs, which is more power than conventional gas or electric cooktops, while remaining cool to the touch. The Diva cooktop heats up faster using less energy and has an efficiency of over 90 percent compared to 50 percent for gas or even 60 percent for other electric technologies. Dishwasher Asko www.askousa.com An Asko water and energy conserving dishwasher was donated and is featured in the BioS(h)IP. This appliance is Energy Star Qualified. It complies with ADA height guidelines, and includes a Quiet System Plus insulation package. Its energy usage is 231 kWh/yr. Oven, Microwave, Convection General Electric www.geappliances.com The space-saving Whirlpool convection microwave oven is an under the cabinet model, which was donated to the project, and is installed under the kitchen’s bamboo shelves. It cooks food four times faster than a conventional oven and has four-way cooking features from “speed cook” traditional oven cooking and microwave or warming modes. Refrigerator by Whirlpool www.whirlpool.com Whirlpool donated an Energy Star Qualified refrigerator to the CU project. This equipment includes such special features as an AccuChill™ temperature management system, contoured door styling with inside storage and flexibility, and stainless steel finish. Energy usage for the refrigerator is 417 kWh/yr. Television Samsung www.samsung.com The CU Team installed their Samsung television on pivoting hardware on a structural column so that it serves the kitchen, living room, and sleeping loft. Their Energy Star Qualified TV has an extra-wide viewing angle of 170 degrees, it is HDTV ready and has both analog and digital inputs and a low power consumption feature during use and in standby mode. Washer/Dryer LG Combination Washer/Dryer www.creativelaundry.com An LG combination washer/dryer, model # WD3245RHD, was donated to the CU project by Creative Laundry. This water and energy saving appliance exceeds Energy Star Qualifications by at least 39 percent, it is user friendly and easy to operate, and has low decibel operation. 15 Mechanical and Plumbing Auxilliary Water Heater www.hotwater.com Conservationist maximum efficiency electric water heaters are suitable for vented or non-vented use and are well insulated. In the CU Home, this water heater serves as a back-up for the solar hotwater system. Energy Recovery Ventilator www.renewaire.com The RenewAire BR70 ERV provides simultaneous exhaust and fresh air supply, reduces the concentration of harmful pollutants in indoor air, controls excess moisture and recaptures energy by either heating or and cooling indoor air using the air exhausted. Glycol-Water Heat Exchanger www.mcmaster.com Copper Coil Heat Exchanger (17 Coils @ 18” diameter), 100 ft of 3/4” cleaned and capped copper tubing runs inside the Solar Storage Tank to heat water from the solar thermal collectors. Liquid to Liquid Heat Exchanger www.flatplate.com FlatPlate is the leading U.S. manufacturer of high tech Brazed Plate Heat Exchangers. which offers significant advantages over traditional heat exchanger technologies. The CU Home uses a DW10x20-18(1”MPT) liquid to liquid heat exchanger from FlatPlate to transfer heat from the glycol solution heated by the solar thermal collectors to the domestic hot water system. Plumbing Fixtures and Sinks Kohler www.kohler.com Kohler provided the kitchen and bath plumbing fixtures used in the CU home. All beautifully designed and engineered Kohler products are manufactured in Kohler, WI. Pump for Domestic Hot Water Heat Exchanger www.taco-hvac.com The Taco 008 is designed for a wide range of Residential/Light Commercial higher-head water circulating applications. The unique replaceable cartridge contains all of the moving parts and allows for easy service. Compact, direct-drive, low power consumption design is ideal for high-efficiency jobs. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 Potable Water Pressure Tank www.flexconind.com Challenger tanks are one of the more popular water tanks on the market. Efficient and cost-effective, Challenger tanks are designed with a patented controlled action, double diaphragm assembly that is completely contained in a pre-pressurized air cushion that reduces condensation and regulates diaphragm action. The CU Home uses a Flexcon Challenger tank to maintain proper pressure in the domestic water system. Radiant Panels and Subfloor www.warmboard.com Warmboard combines a structural subfloor and a thermodynamically sophisticated radiant panel into one simple component of a radiant heating system. Warmboard begins with a stiff, strong, 1-1/8” thick, 4’ X 8’ sheet of tongue and groove, weather-resistant plywood. A modular pattern of channels is cut into the top surface. A thick sheet of aluminum is stamped to match the channel pattern and is permanently bonded to each panel. Warmboard in the CU Home is heated using the solar thermal collector system. Solar Potable Water Pressurization Pump www.conergy.com Solar Water Pumps require no fuel deliveries and very little maintenance. In the CU home, a Conergy Solar Water Pump is used to pressurize the domestic water system. Solar Storage Tank A 200-gallon custom-built stainless steel unpressurized water tank built by Shwift Systems. It is used in the CU Home to store water heated by the solar thermal collector heating system. Mitsubishi Electric and Electronics USA, Inc. HVAC Advanced Products Divisino www.mrslim.com Air conditioning was provided by a Mitsubishi MXZ30TN multi-split heat pump. The ductless system has a single compressor section, using variable speed inverter technologies and multiple wall-mounted indoor units. Solar Thermal Collectors www.solarthermal.com Mazdon evacuated tube solar thermal collectors are used in the CU Home to heat a glycol solution which is then used to heat domestic hot water and the radiant floor heating system. The collectors use vacuum technologies to reduce heat loss and heat pipe technologies for heat transfer to the glycol solution. Toilet, Composting www.envirolet.com An Envirolet Waterless Remote composting toilet system is used in the CU Home. This resource efficient toilet provides a water savings for the CU Home of approximately 100 gallons a day when compared to a standard home with flush toilet. The toilet’s composting unit is installed directly below the unit and is attached to the home’s steel chassis. 16 Electrical Batteries www.eastpenn-deka.com The Deka series of batteries is designed to offer reliable, maintenancefree back-up power for renewable energy applications where frequent deep cycles are required and minimum maintenance is desirable. The CU Home makes use of 40 Deka batteries that are designed to provide the house with up to three days of power. Charge Controller, Inverters, Combiner Boxes www.outbackpower.com OutBack Power Systems, Inc. is a global designer and manufacturer of cutting edge power conversion solutions that provide reliable electric power for the renewable energy, mobile and backup power markets. Lighting Fixtures www.cooperlighing.com Metalux fluorescent lighting from Cooper Lighting will be used in several locations within the CU Home to provide energy efficient, diffused lighting in several spaces. Lighting, Pendant www.eurekalighting.com Eureka pendant lights are used in the CU Home kitchen to illuminate the space efficiently using compact florescent lamps. Lighting, Wall, Spot www.artemide.us Artemide’s Tolomeo wall lighting are used in the CU Home to provide ample task lighting in the bedroom. Lighting Sensors www.wattstopper.com WattStopper lighing controls sense the occupancy and daylighting in a room and adjust electric lights to appropriate light levels. Low Voltage Halogen Transformer www.hatchtransformers.com Hatch transformers are used in the CU Home to properly power halogen bulbs in some of the light fixtures. 30 Materials CSI Specs Solar Panels www.sunpower.com Thirty-four SPR-200 solar panels make up the photovoltaic array that produces electricity for the CU Home. With an panel efficiency of 16.1 mass-produced solar panels, the powerful array provides over 100 percent of the electricity that is expected to be needed for the home. The SPR-200 solar panels’ black, matte surface also provide an attractive alternative to most shiny, blue solar panels. Solar Panel Mounting System www.unirac.com Unirac’s SolarMount/S-5! captures the PV potential of standing-seam metal roofs, without penetrations and at the lowest possible installed cost. With only two basic components, SolarMount/S-5! clamp sets are easy to install and align. 18 Sundries Boulder Chips www.poorebrothers.com Boulder Chips’s are made using sunflower and/or safflower oil. The chips are produced from natural ingredients and are tested at every stage of preparation to ensure quality. These bio-chips will be enjoyed by the CU Team throughout the Solar Decathlon competition. Celestial Seasonings Tea www.celestialseasonings.com The CU Team will brew their Celestial Seasonings tea with sun power on the National Mall. Celestial Seasonings is the largest manufacturer and marketer of specialty hot teas in the United States. The Sleepytime Bear will probably not be visiting the CU Team since work will be going on night and day in the Solar Village. But, a little Morning Thunder, Red Zinger, and the other wonderful Celestial Seasonings teas are certain to rev things up for the CU Team. Chocolove www.chocolove.com Boulder-based Chocolove began selling its premium chocolate bars in 1995. The bars are created based on European processes handed down from generation to generation. The CU Team was delighted to learn that Chocolove would provide them with the ultimate chocolate experience while competing on the National Mall. Izze Sparkling Juice www.izze.com Lemon, Blueberry, Clementine, Blackberry, Grape, Pear, Pomegranate. Izze beverages are a delicious, natural sparkling juice that has won the nation’s heart. The CU Team will enjoy Izze products when the Solar Decathlon competition heats up. Meals for Judges, Household Products, the “Wheatgrass Frieze, and CU Team Sustenance Wild Oats Markets, Inc. www.wildoats.com Wild Oats, a natural grocer headquartered in Boulder, worked with the CU Team in preparing the the organic meals served to the Solar Decathlon judges. They also provided the wheatgrass frieze that adorns the cabinet tops in the BioS(h)IP. Wild Oats contributed environmentally produced household products for the CU Home, including paper towels, detergents, and office paper. They also contributed their wonderful Wild Oats-brand foods and beverages to keep the CU Team nutritionally fortified. Thank you Wild Oats for all this great support. BIOTA Brands of America, Inc. www.biotaspringwater.com BIOTA, or “Blame It On The Altitude”, is an innovative new company that bottles pure mountain spring water in cornstarch plastic bottles. BIOTA bottles are compostable and degradable and fit with the CU Team’s “low-to-no petroleum” philosophy. The CU Team will drink and prepare meals with BIOTA while on the National Mall. Silk Soy Milk www.silkissoy.com White Wave Inc., maker of Silk Soymilk, won the prestigious Green Power Partner of the Year award from the U.S. Department of Energy and the Environmental Protection Agency in 2004. The award recognizes Silk’s pioneering role in using and promoting renewable energy. White Wave is the largest American company to purchase wind energy credits for 100 percent of its manufacturing and operations needs. In 2005, the company extended the impact of its renewable energy purchase to cover its entire supply chain. The CU Team will keep the soy power going on the National Mall with soy insulation in their home’s walls and Silk in their bodies. Go West T-Shirt Company www.justgowest.com The Team’s T-shirts are 100 percent unbleached, organic cotton. The CU Team’s “dress” uniform shirts for the Solar Decathlon competition are SPF-30 shirts from Recreational Equipment Cooperative, REI, Seattle, WA. REI contributes to environmental organizations throughout the United States. UNIVERSITY OF COLORADO SOLAR DECATHLON 2005 Principal Investigator, Faculty Advisor Julee Herdt Faculty Advisor Mike Brandemuehl Faculty Advisor Rick Sommerfeld Project Manager Jeff Lyng Engineering Lead Frank Burkholder Engineering Lead Kristin Field Architectural Lead Mark Cruz Construction Lead Drew Bailey Construction Lead Jacob Uhl Business Lead Jon Previtali Bryce Colwell Jimmy Chambers James Dixon Ryan Drumm Kathy Clegg Geoffrey Berlin Koki Hashimoto Isaac Oaks Greg Shoukas Adam Courtney Seth Kassels Tim Guiterman Abby Watrous Scott Horowitz Appliances Construction Construction Construction Finishes Graphics Graphics Graphics HVAC/Solar Thermal Instrumentation Photovoltaics Transportation Menu Website 32 UNIVERSITY OF COLORADO SOLAR DECATHLON2005 Contact information 2005 CU Solar Decathlon Team University of Colorado at Boulder Solar Decathlon Project Mailbox UCB 314, ENVD Building Boulder, CO 80309-0314 Fax: (303) 492 6163 [email protected] http://solar.colorado.edu/