2010 CVC LABELERS 16pg (2011-01).cdr

Items
Maximum
Label Height
A-E
designations
A - type
B - type
C - type
D - type
E - type
Label Length
5
/8” - 10”
Product Diameter
Product Width
Product Height
Roll Inner Core (dia.)
Roll Outer Diameter
Machine
Dimensions
Conveyor
CVC 200
CVC 220
5
/8” - 3 1/8”
5
/8” - 4 3/4”
5/8” - 6”
CVC 300
CVC 330
5
/8” - 3 1/8”
5
/8” - 4 3/4”
5/8” - 6”
5/8” - 7”
5/8” - 8 5/8”
5
/8” - 10”
1” - 4 1/2”
CVC 310
CVC 302
5
CVC 350
CVC 352
3
/8” - 2 3/4”
3
/8” - 4 3/4”
CVC 354
5
/8” - 3 1/8”
/8” - 3 1/8”
5
/8” - 4 3/4”
5/8” - 6”
3/8” - 6”
5/8” - 7”
5/8” - 7”
5/8” - 8 5/8”
5/8” - 8 5/8”
1 1/4” - 17 7/8” 5/8” - 10” 1/2” - 3 1/8” 5/8” - 3 1/8” 5/8” - 3 1/8”
1
1
1 1/8” - 7 7/8” 1 1/4” - 4 1/4”
/2” - 7/8”
/2” - 7/8”
1” - 6”
2” - 15 3/4”
CVC 400
CVC 430
CVC 320
5
/8” - 3 1/8”
5
/8” - 4 3/4”
3/8” - 6”
5
/8” - 4 3/4”
5/8” - 6”
5/8” - 7”
5/8” - 8 5/8”
5
/8” - 10”
3 3/8” - 5 7/8”
1 3/4” - 3 3/8”
1 1/4” - 4 1/4” (for
round bottle only)
1 1/4” - 4 1/4”
1 1/4” - 7 3/4”
CVC 750
3
/8” - 3 1/8”
5
/8” - 3 1/8”
/2” - 7/8”
1
3”
14”
L
W
H*
L
W
Power Source
Power Consumption (Amps)
56 1/2”
52”
24 1/2”
28”
59 1/2”
56 1/2”
52”
6”
110V
5
4.4
79”
33”
52”
57”
57”
79”
4”
3.6
79”
41”
57”
79”
6”
6.6
111 1/2”
66 1/2” 139 1/2”
147”
53 1/4”
30 3/4”
65 1/8”
36”
193 1/4”
60”
60”
69”
66 1/2” 100”
111 1/2”
147”
2 3/4”
2 3/4”
4”
220V
110V
220V
50/60Hz - 1 phase
5
4
3.2
9.1
16”
95 3/4” 95 1/4”
50 1/2”
55”
58 1/4”
95 3/4” 95 1/4”
3 1/4”
110V
120”
80”
82”
120”
4 1/2”
8
29.5
123 1/2”
72 1/8”
72”
220V
9.5
* Measures at conveyor height 36”; machine height may vary depending on the conveyor height.
CVC Technologies, Inc.
10861 Business Drive, Fontana, CA 92337, USA
Phone: +1 (909) 355-0311 Fax: +1 (909) 355-0411
Toll Free: +1 (877) 282-7333
http://www.cvctechnologies.com
E-mail: [email protected]
CVC Australia & New Zealand Office
PO BOX 479, Virginia, Queensland 4014, Australia.
Phone: +61 (7) 412 803 434
E-mail: [email protected]
CVC Technologies, Inc. (Taiwan)
Asia-Pacific Headquarters
No.190, Gongye 9th Rd., Dali Dist., Taichung City 412, Taiwan
Phone: +886 (4) 3705-6666 (Rep.) Fax: +886 (4) 3705-6688
E-mail: [email protected]
Creating Tomorrow's Machinery Today
CVC Technologies, Inc. (India)
601/602, Manmandir Suraksha, Building No.3, Nahur Village Road,
Mulund (W), Mumbai - 400 080
Phone: +91 (22) 2562-1242~43 Fax: +91 (22) 2562-1244
E-mail: [email protected]
CVC Technologies, Inc. (China)
1 Building, Lane 1343, Tongpu Rd., Putuo District, Shanghai, China
Postal Code: 200333
Phone: +86 (21) 5270-3030 Fax: +86 (21) 5269-6019
E-mail: [email protected]
CVC Indonesia Office:
Technical data contained in this material are subject to change without prior notice.
1JA1
JI. Letjend. Suprato Cempaka Mas, Blok B. 12 Jakarta Pusat 10640, Indonesia
Phone: +62 (0) 21 42885557 Fax: +62 (0) 21 42885013
E-mail: [email protected]
R
CVC TECHNOLOGIES, INC.
OUCH! LABELER SET-UP TIME
IS KILLING ME.
GIVE ME SELFSET™ !
FOUR KEY POINTS FOR PERFECT LABELING !!
THE FOUR MOST COMMON LABELER PROBLEMS ARE:
(1) Incorrect operator set-up (2) Unreliable electronic controls (3) Label wrinkles and (4) Poor
labeling accuracy. CVC SelfSet™ labelers provide the following unique features to eliminate these
problems.
I CVC SelfSet™ - No operator adjustment is required for the product sensor or label sensor.
The CVC SelfSet™ labeling system provides the optimum sensing position for
every label length and container length or diameter, eliminating the need
for moving the product sensor or label sensor. Other labeling machines
consume much time and require expert adjustment when changing labels or
containers.
II CVC SelfSet™ control system synchronizes speed for all moving parts.
When the first product passes the product
sensor, the CVC SelfSet™ microprocessor will
scan and identify the product length or
diameter and label length. The labeling
dispensing point, dispensing speed, and
label extension position are all automatically
set and synchronized. This entire process
takes only about three seconds and makes
product or label change over time quick and easy. With only one pass of any container the CVC SelfSet™
system will quickly read the bottle and set up speeds for all motors. Product labeling speed may then be
increased or decreased at a single touch.
Enjoy peace of mind with a CVC SelfSet™ labeler. Simply place a container
on the conveyor and with just a press of a button, all speed adjustments
are instantly calculated and synchronized for the start of your next
production run. Your automatic labeler setup has never been so easy!
SelfSet™ labeling machines are exclusively designed and engineered by CVC with highly advanced labeling
technologies. CVC engineers created the SelfSet™ labeling concept to provide you with the very best in labeling
performance. CVC's ever increasing growth is a direct result of new product development and technological superiority.
CVC SelfSet™ provides advanced microprocessor capability that far exceeds all other labeling systems.
CVC SelfSet™ can also equip with many other advanced features.
ISO 9001: 2000 Certified
III Automatic adjustment of label sensor prevents wrinkles and misfeeds.
The SelfSet™ labeling system automatically calculates the optimum sensitivity and
label placement without moving the label sensor! No more short feeds, wrinkles or
multiple label feeds because of improper sensitivity settings!
Save up to 50 jobs into memory and recall them at the push of a button. If it is a new
job, just run SelfSet™, then save it!
IV CVC labelers provide superior label placement accuracy.
CVC uses only stepper or servo labeler motors, calibrated settings and
special product handling features to achieve label placement accuracy of up
to ±1/32".
CVC SelfSet™ Labeling Systems
01 ‌ CVC SelfSet™ Labeling Systems
Four Key Points For Perfect Labeling ‌ 02
World exclusive SelfSet™ - the best assistant to machine operation
• CVC high response frequency encoders with microprocessor (or PLC) control provide wrinkle-free labeling.
• The LCD display or T.S.T. (Touch Screen Terminal) show all automatic settings including product output and label remaining.
Top/bottom Labeling System
• SelfSet™ automatically generates initial settings of motor speed, label stop position, and bottle application "timing" by
tamper-evident
carton
utilizing encoding technology. Operator can increase or decrease labeling speed by pressing one button. All motors are
synchronized to provide labeling accuracy constantly.
• SelfSet™ also enables the display of "Product Output" and "Labels Remaining".
• "Low Label Alarm" - (1) Short sound alarms when the quantity of labels remained falls below 500 pieces.
(2) Long sound alarms when the quantity of labels remained falls below 200 pieces.
• Machine is made of stainless steel frame on lockable casters.
• Modular design is utilized for interchangeability of components.
• CVC R&D and manufacturing process are ISO 9001:2000 certified.
• Labeling Accuracy is up to ±1/32 inches.
• Servo motor driver labeler is able to install high speed hot stamper (C70); outputs up to 300 impressions per minute.
• Patents - (1) Auto adjustment of label position (U.S. Patent 6,561,246)
(2) Auto adjustment of label sensor (U.S. Patent 6,660,992)
CVC 220
CVC.... Creating Tomorrow’s Machinery Today!
FEATURES:
Operator places a product on the conveyor and pushes a button on the control panel. The CVC SelfSet™ Labeler immediately sets
the speed for all moving parts.
No repositioning of label sensor is needed for different label lengths.
For top / bottom / top & bottom flat labeling jobs:
CVC 200 Top Labeling Machine
CVC 210 Bottom Labeling Machine
CVC 220 Top & Bottom Labeling Machine
SelfSet™ measures the label and adjusts the label sensor automatically.
Changes in Labeling Speed are made by pressing the (+) or (-) button. No other adjustments are needed.
No repositioning of the product sensor is necessary when changing bottle size.
Up to 50 job set-ups can be stored in memory for easy recall.
Alarm sounds when only 500 labels are left on the label roll.
For tamper evident labeling in carton corners:
CVC 230 Tamper Evident Carton Labeling Machine
SelfSet™ stops labeler and displays an error message when labels run out.
SelfSet™ stops labeler and displays message when a label is missing off the roll.
Alarm sounds when hot stamp ribbon roll is depleted.
ISO9001: 2000 certified for strict quality control.
CVC 230
Features:
Conveyor
Encoder synchronizes all speeds
Conveyor Speed
Variable speed adjustment
Label Sensor
• No operator adjustment is necessary.
• SelfSet™ automatically adjusts the label sensor.
Product Sensor
No repositioning adjustment is necessary.
Labeling Machinery and a complete spare parts inventory are available from Southern California for prompt delivery.
High Output: Faster Production
CVC SelfSet™ Labelers increase productivity and reduce labor costs.
03 ‌ World exclusive SelfSet™
Average Labeling Speed Chart
Product
Length
Label
Length
Max. Capacity
(BPM)
Bottles per Minute
(With C60 Hot Stamper)
2"
1
4 / 4"
8 5/ 8"
1 5/ 8"
2 9 / 16 "
6 1/ 2"
230
220
105
200
180
105
Top/bottom Labeler ‌ 04
CVC 342
Print & Apply Solution
• Applicable for round containers.
• Labeling head works with Zebra, Sato or Datamax printer engines.
• Ideal for small runs and frequent label changes.
Systems for wrap-around labeling
• Labels can be readily printed with: bar codes, consecutive
numbering, code-dating, batch numbering, pricing, contents,
special instructions, legends...etc.
• Accompany the dia. 700mm turntable for automatic loading; the rectangular infeed tray
with vial "pusher" is optional.
• Two types of Accumulation Systems are available:
I. Standard Collection Tray (shown above)
II. Motorized Accumulation turntable (dia.
700 mm and 900 mm )
• Labeling speed: up to 200 bottles per
minute for a full wrap label on a dia 1”
bottle with hot stamp imprinting.
Standard Product Separator Wheel is recommended for
normal product shapes and speeds.
CVC 330
CVC 300
Labeling Speed Chart (Based on actual testing speed)
Product Separator Screw (optional) is recommended when
1) labeling speeds surpasses 80 BPM, 2) applied to small
bottles 3) machines dedicated to label one product only.
Bottle
Diameter
Label
Length
7/ 8"
1 5/ 8"
4 3/ 4"
815/32"
1 5/ 8"
2 3/ 4"
Max. Capacity
Bottles per Minute
(BPM)
(With C60 Hot Stamper)
260
190
130
240
160
120
The product speed listed above is the maximum speed
(reference). Actual labeling speed will be determined when
we factory-test your products. The average speed of most
products can reach 80%-90% of speed in the chart.
Four conveyor lengths are available: 79" (standard), 118",
138", 158".
Model CVC 310 is a Gallon Wrap-Around
Labeler featuring CVC's exclusive
SelfSet™ control system plus a special
vacuum wrap belt to assure correct
placement for labels up to 18" in length.
Turntable for easy loading of containers. (optional)
CVC 310
05 ‌ Wrap-Around Labeler
Wrap-Around Labeler ‌ 06
CVC understands that mistakes are costly for manufacturers of pharmaceuticals,
nutraceuticals and others. The CVC 302 Hawk™ provides a final check to guard product
safety and company reputation.
Your Quality Guardian CVC 302 HAWK™
1. Bar code verification (optional)
The Hawk™ Labeler is uniquely designed for pharmaceutical as
well as other companies that value quality control in packaging
If the bar code scanner fails to sense the correct bar code, meaning
no bar code or incorrect bar code, the verification system will single
for 'error '. The error signal will stop the labeling system and alarm
to alert the operator.
• Stops automatically if the optional bar code scanner can not verify the bar code
• Stops automatically if the label length is incorrect
2. Label size verification
• Auto rejection system for missing hot stamp code
CVC 302 Hawk™ can verify length of each label to avoid label being
misapplied. For instance, when the SelfSet™ identify the standard
length is 4”, once different sized labels are detected, the labeling
system will stop and alarm for attention.
• Auto rejection system for missing label
• Featuring CVC SelfSet™
3. Bottle diameter verification
Another common error is the wrongly placed bottle, the optic
sensor system CVC 302 Hawk™ equipped scans each bottle to eject
unqualified one by identifying the diameter. For instance, when the
standard diameter of bottle is 3”, once different size is detected, the
labeler will stop and alarm for attention.
4. Hot stamp code camera verification system (optional)
This optional aims to avoid hot stamp code missing or false; while
irregular labels are detected, the labeling system will stop and alarm
to alert.
CVC 302
5. Automatic rejection system (optional)
Available as an
option!
6. Label sensor sensitivity adjusts automatically.
CVC 302 CE
• Automatic adjustment of product separation:
The CVC 302 automatically regulates distance between each bottle to
prevent missing labels caused by bottles crowded.
• Servo-driven labeling head brings the remarkable improvement of output
labeling speed ranging from 163 to 233 feet per minute.
• Meets cGMP requirements, and ISO 9001:2000 standards.
• The labeling head is powered by servo motor for increased speed, power and
accuracy.
• Touch screen control programmed in English, Spanish and Chinese.
• The compact non-CE model is available upon request.
07 ‌ HAWK™ Labeler
The labeling system will stop due to irregular situations happening,
it needs to be restarted by operators and this will lessen the
efficiency. The rejection system is designed to remove all irregular
products automatically so the operation will keep carrying on.
The sensibility of label sensor has to be adjusted to meet labels
printed by different inks and made of various materials; in the past
operators have to try many times to find the best setting. Now you
have CVC SelfSet™ the world's wisest system to help you skip
complex manual settings. When label changes, CVC SelfSet™ will
detect its characteristic and determine the most proper sensibility.
Five U.S. patents awarded!
CVC 302HS
The guiding of starwheel at the labeling station ensures the smooth and
precise operation on small dia. bottles plus enhances the overall output.
• Machine construction
• Protection from wrong labeling
• Auto rejection system for incorrect labeling
• Auto adjustment of label position
• Auto adjustment of label sensor
HAWK™ Labeler ‌ 08
Horizontal Ampule Labeler
Ampule Labeler with Tray Loader
Available for cylindrical containers and products that are
not vertically stable (round bottom or top-heavy) including
of ampules, crayons, batteries, lip balm containers, etc.
• Application to cylindrical containers.
• Dual horizontal feeders along with roller conveyor enable to handle thin or unstable containers.
The labeling head driven by servo motor enhances the production speed and accuracy.
• Featuring SelfSet™.
• 6" touch screen control display guides operator through the SelfSet™ process, labeler operation
and continually displays information about the job in process. (PLC Controlled)
• CVC C60 Hot Stamp Printer is optional.
• Custom Loading Case (optional) to be designed for each product size.
Multiple detection items available to secure your production quality:
• Bar code verification
• Hot stamp code verification
• Container/ Item Diameter Range: ⅜"~1" (special sizes are available upon
customer's request).
• Container/ Item Height Range: ⅝"~5".
• Labeling speed: 150~230 containers/ items per minute with C60 Hot Stamper.
Labeling speed varies based on sizes of products and labels. Actual speed is
determined by product testing.
Labeling Speed Chart (Based on actual testing)
Product
Diameter
Label
Length
Max. Capacity
(BPM)
Bottles per Minute
(With C60 Hot Stamper)
13 / 32 "
1 7 / 16 "
1 7 / 16 "
260
250
230
230
27 / 32 "
CVC 350
CVC 352
Ampule Stand-up Accumulating System (optional)
This system guides level ampules to stand up and collect in a
portable tray.
The system is designed to accomplish both labeling and
tray-loading in one station. It equips with a vertical tray
loader while trays are automatically loaded from the
magazine and transited to meet the falling ampules /
vials after being labeled.
• The bottle guiding unit enables its connection with up-streaming liquid
filling system and make it the full-automatic turnkey system.
• The newly modified containers falling unit is able to prevent the inside
obstruction and breakage.
• Featuring CVC SelfSet™
CVC 354
09 ‌ Horizontal Ampule Labeler
The tension adjustable wrap belt can tolerate differentials of each
ampule and prevents breakage under high speed operation. Flip
design enables easy cleaning.
Horizontal Ampule Labeler with Tray Loader ‌ 10
Front & Back Labeler
Front & Back Labeler with Wrap Station
5 panel wrap station. (option)
TILT (Angle) Adjustment of Labeling Head (optional)
CVC 400
The Unique Design of CVC Front-Back Labeler :
• Labeling speed of both heads is automatically synchronized with
Powered wipe-on rollers for “front & back“ labeling
conveyor speed to ensure quality labeling.
Push & Press Attachment (optional)
• Horizontal positioning screws for labeling heads, alignment belts
and separators are quickly self centering and adjustable from
either side of the machine.
• Push & Press Attachment ensures smooth labeling onto round
surfaces without label wrinkles or bubbles. (optional)
• Angle Adjustment of Labeling Head: This unique tilt design can
be angled up to 20 degrees to conform the label surface to
tapered or angled containers. (optional)
Wrap Station for round bottles
Average Labeling Speed Chart
11 ‌ Front & Back Labeler
CVC 430
Product
Width
Label
Length
Max. Capacity
(BMP)
Bottles per Minute
(With C60 Hot Stamper)
1 3/ 8"
4"
3
4 / 16 "
7 1/ 4"
3/ 4"
250
120
120
99
220
120
120
99
4 5/ 8"
4"
6 23 / 32 "
Within 10 minutes to change from "wrap" to "front & back" labeling
Simply lift off CVC's post mounted "Quick Mount™" wrap station and place 2 powered sponge
rollers onto the same mounts.
Front & Back Labeler with Wrap Station ‌ 12
Automatic Leaflet Side Outserter
Hi-speed Rotary Wrap Around Labeler
CVC 320 combines both bottle labeling and leaflet sideoutserting; this dual functional labeler is the state-of-the-art
design of contemporary package machinery.
• Equipped with PLC control system and user-friendly touch screen control
panel.
• Featuring SelfSet™ system, label dispensing speed, wrapping speed, and
label extended length setup are synchronized automatically.
• Featuring CVC SelfSet™
The ultra-precise accurate labeling system designed for small diameter cylindrical ampules and
vials.
• Allows either manual loading or in-line connection to the upstream
filling or inspection machinery.
• Vertical loading minimizes the danger of bottle breakage.
• Swivel arm touch screen control panel is convenient for operators'
movement.
• Production data can be printed out simply by the connection to
standard PC printer.
• Bottles failed to pass inspection will be rejected right after labeling.
Automatic rejection system with verification
• In compliance with cGMP regulations.
• Quick changeover.
• Featuring CVC SelfSet™, no more complex settings.
Transporting belt assembly to connect to the upstream equipment.
Dual tracks of leaflet loader switch automatically when one track
runs empty.
Advanced labeling inspection is available to guard your production
quality and advance the overall output to 350 BPM.
Technical Specifications
CVC 320
Items
Max. output (BPM)
Bottle
Diameter
Height
Applicable
ranges
Label
Length
Height
Length
Leaflet
Width
Thickness
13 ‌ Leaflet Side Outserter
60
1 3/4” - 3 3/8”
(for round bottle only)
3 3/8” - 6 5/16”
3 3/8” - 5 7/8”
9/16” - 4 3/4”
2 ” - 2 3/4”
1 3/16” - 1 9/16”
1/8” - 1/4”
CVC 320
CVC 750
Rotary Wrap Around Labeler ‌ 14