Draka Offshore Cables - ECS Electrical Cable Supply Ltd.
Transcription
Draka Offshore Cables - ECS Electrical Cable Supply Ltd.
Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: SDDR code: G06 Page 2 of 33 Rev. 00 TECHNICAL DATA for Electrical, Instrumentation and Communication Offshore Cables LIST OF CONTENT: RFXU 0,6/1KV, BLACK SHEATH, UNARMOURED ............................................................................................................4 CONSTRUCTION.......................................................................................................................................................................4 RANGE AND DIMENSIONS RFXU 0,6/1kV ........................................................................................................................5 ELECTRICAL DATA ..................................................................................................................................................................5 INSTALLATION DATA...............................................................................................................................................................5 RFOU 0,6/1KV, BLACK, ARMOURED, FLAME RETARDANT .........................................................................................6 CONSTRUCTION.......................................................................................................................................................................6 RANGE AND DIMENSIONS RFOU 0,6/1kV ........................................................................................................................7 ELECTRICAL DATA ..................................................................................................................................................................7 INSTALLATION DATA...............................................................................................................................................................8 BFOU 0,6/1KV, BLACK, ARMOURED, FIRE RESISTANT.................................................................................................9 CONSTRUCTION.......................................................................................................................................................................9 RANGE AND DIMENSIONS BFOU 0,6/1 kV ......................................................................................................................10 ELECTRICAL DATA ................................................................................................................................................................10 INSTALLATION DATA.............................................................................................................................................................11 UX 600V, YELLOW/GREEN, TYPE G...................................................................................................................................12 CONSTRUCTION.....................................................................................................................................................................12 RANGE AND DIMENSIONS UX 600V ..................................................................................................................................13 ELECTRICAL DATA ................................................................................................................................................................13 INSTALLATION DATA.............................................................................................................................................................13 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 3 of 33 Rev. 00 BFOU (I+C) 250V, GREY (NIS), BLUE (IS), ARMOURED.................................................................................................14 CONSTRUCTION.....................................................................................................................................................................14 RANGE AND DIMENSIONS BFOU (i+c) 250V, Grey (NIS) ...............................................................................................15 RANGE AND DIMENSIONS BFOU (i+c) 250V, Blue (IS) ..................................................................................................15 ELECTRICAL CHARACTERISTICS ........................................................................................................................................16 INSTALLATION DATA.............................................................................................................................................................16 BFXU (I+C) 250V, GREY (NIS), BLUE (IS), UNARMOURED ...........................................................................................17 CONSTRUCTION.....................................................................................................................................................................17 RANGE AND DIMENSIONS BFXU (i+c) 250V, Grey (NIS)................................................................................................18 RANGE AND DIMENSIONS BFXU (i+c) 250V, Blue (IS)...................................................................................................18 ELECTRICAL CHARACTERISTICS ........................................................................................................................................18 INSTALLATION DATA.............................................................................................................................................................19 QFCI OPTICAL FIBER CABLE, ORANGE SHEATH, ITEM 27 ......................................................................................20 BOSTRIG MHV SINGLE CONDUCTOR CABLE, ITEM 40, 41,42...................................................................................22 BOSTRIG MHV THREE CONDUCTOR CABLE, ITEM 43...............................................................................................23 CONDUCTOR BUILT-UP AND RESISTANCE, IEC 60228................................................................................................24 TESTS METHODS FOR ALL CABLE COMPONENTS IN THE RFOU, RFXU, BFOU AND BFXU CABLES..........25 INSTALLATION RECOMMENDATIONS............................................................................................................................26 STANDARD WOODEN DRUM ...............................................................................................................................................27 STANDARD WOODEN DRUM ...............................................................................................................................................27 STANDARD WOODEN DRUM, PACKED, WITH LAGGING...........................................................................................28 PREPARATION FOR SHIPMENT .........................................................................................................................................29 UNPACKING PROCEDURE ...................................................................................................................................................29 SHIPPING AND STORAGE RECOMMENDATIONS .........................................................................................................29 HANDLING OF CABLE DRUMS ...........................................................................................................................................30 Tightening.................................................................................................................................................................................30 Rolling of drums .......................................................................................................................................................................30 Lifting .......................................................................................................................................................................................30 Stacking ....................................................................................................................................................................................31 Inner Cable End .......................................................................................................................................................................31 Temperature .............................................................................................................................................................................31 Direction of spooling ................................................................................................................................................................32 Cutting ......................................................................................................................................................................................32 Transport - road/rail ................................................................................................................................................................32 CODE DESIGNATION .............................................................................................................................................................33 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 4 of 33 Rev. 00 RFXU 0,6/1kV, Black sheath, Unarmoured 1 2 3 4 5 Flame retardant cables RFXU 0,6/1kV Halogen-free Maximum operating Conductor temperature : 85OC Operating voltage Uo/U : 0,6/1kV Application Standards applied Fixed installation for power, control and lighting in safe areas, general purposes. IEC:60092-3 IEC:60332-3/A IEC:60754-1,2 IEC:61034-1,2 IEEE:45/383 -Design guidelines -Flame retardance -Halogen-free properties - Low smoke properties - Flame retardance CONSTRUCTION CODE LETTER Conductor Insulation Bedding R F No armour X Outer sheath U Tinned, annealed, stranded copper. (1) EP-rubber. (2) Flame retardant halogen-free thermoset compound. (3) No armour Impregnated glass-tape and rubberrized nylontape (4) Flame retardant halogen-free thermoset compound. (5) E.g; “meter” “year of manufacture” Draka Norsk Kabel RFXU 0,6/1kV 1 × 400mm² IEC 60332-3/A Cold bend(-40 deg. C) / Cold impact(-35 deg. C) “CE” Black. Marking Colour ”meter” is for reference lenght only. Additional tapes may be applied. Core identification: One core Black SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: RANGE AND DIMENSIONS Item number 47 46 45 44 Power and Instrumentation Cables Page 5 of 33 Rev. 00 RFXU 0,6/1kV No. of cores and cond. area mm² Cond. Diam. Appr. mmØ Insulation thickness mm 1 X 240 1 X 300 1 X 400 1 X 500 20,2 22,6 26,6 29,0 2,4 2,6 2,9 3,1 Diameter over bedding mmØ Diameter overall mmØ Weight of cable approx. kg/km 29,0±1,5 32,0±2,0 36,0±2,0 39,5±2,0 33,0±2,0 36,0±2,0 40,5±2,5 44,5±2,5 3000 3750 4830 5950 ELECTRICAL DATA No. of cores x cross section [mm2] 1x 240 1x 300 1x 400 1x 500 Conductor resistance Reactance [Ω/km] at 20 °C at 85 °C 0,0762 0,0607 0,04475 0,0369 0,0957 0,0762 0,0596 0,0463 [Ω/km] at 60 Hz Impedance [Ω/km] at 85 °C at 60 Hz Continous current rating Ampere at 25 °C Short circuit [Ampere] 1 sec 0,3 sec 0,107 *) 0,106 *) 0,104 *) 0,103 *) 0,144 0,131 0,120 0,113 598 683 830 952 33600 42000 56000 70000 61344 76681 102242 127802 *) Reactance for 1-conductor cables given at three-foil formation Correction factors for different ambient temperatures: Ambient temperature °C Rating factors 25 1,22 30 1,17 35 1,12 40 1,06 45 1,00 50 0,94 55 0,87 INSTALLATION DATA TYPE Overall Diameter [mm2] [mmØ] 1x 240 1x 300 1 x 400 1 x 500 33,0±2,0 36,0±2,0 40,5±2,5 44,5±2,5 Minimum installation temperature: - 20 °C Minimum bending radius During Fixed installation installed (mm) (mm) 264 288 324 356 198 216 243 267 Maximum pulling tension [N] 7500 15000 20000 20000 60 0,79 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 6 of 33 Rev. 00 RFOU 0,6/1kV, Black, Armoured, Flame retardant 1 2 3 4 5 6 Flame retardant cables 7 RFOU 0,6/1kV Halogen-free Maximum operating Conductor temperature : 85OC Operating voltage Uo/U : 0,6/1kV Application Standards applied Fixed installation for power, control and lighting in both EXand safe areas, general purposes. IEC:60092-3 IEC:60332-3/A IEC:60754-1,2 IEC:61034-1,2 IEEE:45/383 - Design guidelines - Flame retardance - Halogen-free properties - Low smoke properties - Flame retardance CONSTRUCTION CODE LETTER Tinned, annealed, stranded copper. (1) Conductor Insulation R EP-rubber. (2) Bedding F Flame retardant halogen-free thermoset compound. (3) PETP-tape (4) Armour O Outer sheath U Tinned copper wire braid. (5) PETP-tape and rubberized nylon-tape. (6) Flame retardant halogen-free thermoset compound. (7) Marking (example) Colour “meter” is for reference length only. Core identification: “meter” “year of manufacture” DRAKA NORSK KABEL RFOU 0,6/1kV 3 × 4mm² FLEX-FLAME IEC 60332-3/A Cold bend(-40 deg. C) / Cold impact(-35 deg. C) “CE” Black. One core Two cores Three cores Four cores Five cores and above Neutral Black Black - Offwhite Black - Red – Blue Black - Red – Blue - Offwhite Black number on Offwhite base Offwhite SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: RANGE AND DIMENSIONS Item number Power and Instrumentation Cables Page 7 of 33 Rev. 00 RFOU 0,6/1kV No. of cores and cond. area mm² Cond. Diam. Appr. mmØ Insulation thickness mm Diameter over bedding mmØ Diameter overall mmØ Weight of cable approx. kg/km 64 2 X 4/6 2,6 1,1 12,0±1,0 16,0±1,0 410 65 63 61 60 59 58 57 55 54 51, 52 50 49 48 3 X 2,5/6 3 X 4/6 3 X 6/6 3 X 10/10 3 X 16/16 3 X 25/16 3 X 50/25 3 X 70/35 3 X 95/50 3 X 120/60 3 x 150/70 * 3 X 185 ** 3 X 300 *** 2,0 2,6 3,2 4,1 5,2 6,6 9,1 10,7 12,6 14,2 15,9 1,0 1,1 1,1 1,2 1,3 1,4 1,6 1,7 1,9 2,0 2,1 11,5±1,0 13,0±1,0 14,5±1,0 17,0±1,0 20,0±1,5 23,0±1,5 30,0±2,0 35,0±2,0 39,5±2,0 44,0±2,5 48,0±2,5 15,0±1,0 17,0±1,0 18,5±1,0 21,0±1,5 24,5±1,5 28,0±1,5 36,0±2,0 41,0±2,5 46,5±2,5 51,0±3,0 57,5±3,0 360 470 590 800 1210 1570 2740 3740 4970 6180 7350 62 58 53 4 X 4/6 4 X 50/25 4 X 95/50 2,6 9,1 12,6 1,1 1,6 1,9 14,5±1,0 33,0±2,0 44,0±2,5 18,5±1,0 39,0±2,0 51,0±3,0 575 3390 6100 *) This cable has a double braid (two layers of copper braids) **) Instead of the 3 core 185 mm² we offer a parallell connection with 2 cables 3 core 70/35 mm² (as item 55) **) Instead of the 3 core 300 mm² we offer a parallell connection with 2 cables 3 core 95/50 mm² (as item 54) ELECTRICAL DATA No. of cores x cross section [mm2] Conductor resistance Reactance [Ω/km] at 60 Hz Impedance [Ω/km] at 85 °C at 60 Hz Continous current rating Ampere at 25 °C [Ω/km] at 20 °C at 85 °C Short circuit [Ampere] 1 sec 0,3 sec 2x 4/6 4,70 5,90 0,118 5,902 39 560 1022 3x 2,5/6 3x 4/6 3x 6/6 3x 10/10 3x 16/16 3x 25/16 3x 50/25 3x 70/35 3x 95/50 3x 120/60 3x 150/70 7,56 4,70 3,11 1,84 1,16 0,734 0,391 0,270 0,195 0,154 0,126 9,49 5,90 3,91 2,31 1,46 0,921 0,491 0,339 0,245 0,193 0,158 0,123 0,118 0,111 0,106 0,102 0,098 0,094 0,092 0,091 0,090 0,089 9,492 5,902 3,906 2,312 1,460 0,927 0,500 0,351 0,261 0,213 0,181 24 33 41 57 77 102 152 195 238 275 311 350 560 840 1400 2240 3500 7000 9800 13300 16800 21000 639 1022 1534 2556 4089 6390 12780 17892 24282 30672 38340 4x 4/6 4x 50/25 4x 95/50 4,70 0,391 0,195 5,90 0,491 0,245 0,118 0,094 0,091 5,902 0,500 0,261 33 152 238 560 7000 13300 1022 12780 24282 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 8 of 33 Rev. 00 Correction factors for different ambient temperatures: Ambient temperature °C Rating factors 25 1,22 30 1,17 35 1,12 40 1,06 45 1,00 50 0,94 55 0,87 INSTALLATION DATA TYPE Overall Diameter [mm2] [mmØ] Minimum bending radius During Fixed installation installed (mm) (mm) Maximum pulling tension [N] 2x 4/6 16,0±1,0 128 96 400 3x 2,5/6 3x 4/6 3x 6/6 3x 10/10 3x 16/16 3x 25/16 3x 50/25 3x 70/35 3x 95/50 3x 120/60 3x 150/70 15,0±1,0 17,0±1,0 18,5±1,0 21,0±1,5 24,5±1,5 28,0±1,5 36,0±2,0 41,0±2,5 46,5±2,5 51,0±3,0 57,5±3,0 120 136 148 168 196 224 288 328 372 408 460 90 102 111 126 147 168 216 246 279 306 345 375 600 900 1500 2400 3750 7500 10500 14250 18000 20000 4x 4/6 4x 50/25 4x 95/50 18,5±1,0 39,0±2,0 51,0±3,0 148 312 408 111 234 309 800 10000 19000 Minimum installation temperature: - 20 °C 60 0,79 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 9 of 33 Rev. 00 BFOU 0,6/1kV, Black, Armoured, Fire resistant Fire resistant cables 1 2 3 4 5 6 7 8 BFOU 0,6/1kV Halogen free Maximum operating Conductor temperature : 85OC Operating voltage Uo/U : 0,6/1kV Application Standards applied Fixed installation for power,control and lighting in both EXand safe areas, emergency and critical systems. IEC:60092-3 IEC:60332-3/A IEC:60754-1,2 IEC:61034-1,2 IEC:60331 IEEE:45/383 - Design guidelines - Flame retardance - Halogen-free properties - Lowskome properties - Fire resistance - Flame retardance CONSTRUCTION CODE LETTER Tinned, annealed, stranded copper. (1) Conductor Insulation B Mica-tape (2) / EP-rubber. (3) Bedding F Armour O Outer sheath U Flame retardant halogen-free thermoplastic compound. (4) PETP-tape (5) Tinned copper wire braid. (6) PETP-tape and rubberized nylon-tape (7) Flame retardant halogen-free thermoset compound. (8) Marking (example) E.g; “meter” “year of manufacture” DRAKA NORSK KABEL BFOU 0,6/1kV 3 × 2,5/6mm² IEC 60331 IEC 60332-3/A Cold bend(-40 deg. C) / Cold impact(-35 deg. C) “CE” Colour Black. “meter” is for reference length only. Core identification: Three cores Four cores 5 cores and above Neutral Black – Red – Blue Black – Red – Blue - Offwhite Black numbers on Offwhite base Offwhite SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: RANGE AND DIMENSIONS Power and Instrumentation Cables Page 10 of 33 Rev. 00 BFOU 0,6/1 kV Item number No. of cores and cond. area mm² Cond. Diam. Appr. mmØ Insulation thickness mm Diameter over bedding mmØ Diameter overall mmØ Weight of cable approx. kg/km Copper content approx. kg/km 70 69 68 67 66 3 X 4/6 3 X 6/6 3 X 10/10 3 X 16/16 3 X 25/16 2,6 3,2 4,1 5,2 6,6 1,1 1,1 1,2 1,3 1,4 14,0±1,0 15,0±1,0 17,5±1,0 20,5±1,5 24,0±1,5 17,5±1,0 19,0±1,0 22,0±1,5 25,5±1,5 28,5±1,5 510 620 840 1250 1620 191 254 349 650 870 71 72 73 74 75 76 2 X 2,5/4 4 X 2,5/6 8 X 2,5/6 12 X 2,5/10 24 X 2,5/16 61 X 2,5/25 2,0 2,0 2,0 2,0 2,0 2,0 1,0 1,0 1,0 1,0 1,0 1,0 11,5±1,0 13,0±1,0 18,0±1,0 21,0±1,5 29,5±1,5 42,5±2,5 15,0±1,0 17,0±1,0 22,0±1,5 25,5±1,5 34,5±2,0 49,0±2,5 350 450 740 960 1750 3840 115 172 286 394 750 1780 * We offer 12 core 2,5 mm² instead of 8 core 2,5 mm² ELECTRICAL DATA No. of cores x cross section [mm2] 3x 4/6 3 X 6/6 3 X 10/10 3 X 16/16 3 X 25/16 2X 4X 8X 12 X 24 X 61 X 2,5/4 2,5/6 2,5/6 2,5/10 2,5/16 2,5/25 Conductor resistance Reactance [Ω/km] at 60 Hz Impedance [Ω/km] at 85 °C at 60 Hz Continous current rating Ampere at 25 °C [Ω/km] at 20 °C at 85 °C Short circuit [Ampere] 1 sec 0,3 sec 4,70 3,11 1,84 1,16 0,734 5,90 3,90 2,31 1,46 0,921 0,123 0,115 0,110 0,105 0,098 5,902 3,91 2,313 1,461 0,927 33 41 57 77 102 560 840 1400 2240 3500 1022 1534 2556 4089 6390 7,56 7,56 7,56 7,56 7,56 7,56 9,49 9,49 9,49 9,49 9,49 9,49 0,107 0,107 0,107 0,107 0,107 0,107 9,492 9,492 9,492 9,492 9,492 9,492 29 24 560 560 1022 1022 14,5 12 8,7 560 560 560 1022 1022 1022 Correction factors for different ambient temperatures: Ambient temperature °C Rating factors 25 1,22 30 1,17 35 1,12 40 1,06 45 1,00 50 0,94 55 0,87 60 0,79 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables inimum bending radius Maximum pulling tension During Fixed [N] stallation installed in (mm) (mm) M 3x 4/6 3 X 6/6 3 X 10/10 3 X 16/16 3 X 25/16 17,5±1,0 19,0±1,0 22,0±1,5 25,5±1,5 28,5±1,5 136 152 176 204 228 105 114 132 153 171 600 900 1500 2400 3750 2 X 2,5/4 4 X 2,5/6 8 X 2,5/6 12 X 2,5/10 24 X 2,5/16 61 X 2,5/25 15,0±1,0 17,0±1,0 22,0±1,5 25,5±1,5 34,5±2,0 49,0±2,5 120 136 176 204 276 392 90 102 132 153 207 294 250 500 1000 1500 3000 7625 Minimum installation temperature: - 20 °C Page 11 of 33 Rev. 00 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 12 of 33 Rev. 00 UX 600V, Yellow/Green, Type G Flame retardant conductors 1 2 3 UX 600V Halogen-free Maximum operating conductor temperature Operating voltage Uo/U Application Standards applied Insulated conductor for earthing and bonding services. IEC:60092-3 IEC:60332-1 IEC:60332-3/A IEC:60754-1,2 IEC:61034-1,2 IEEE: 45/383 : 85OC : 600V - Design guidelines - Flame retardance - Flame retardance - Halogen-free properties - Low smoke properties - Flame retardance CONSTRUCTION CODE LETTER Tinned, annealed, stranded copper. (1) Rubberized nylon-tape (2) Conductor Insulation U Unsheathed X Marking Example Colour “meter” is for reference length only. Flame retardant halogen-free thermoset compound. (3) “meter” “year of manufacture” DRAKA NORSK KABEL UX 600V 1 x 70 mm² FLEX-FLAME IEC 60332-3/A Cold bend(-40 deg. C) / Cold impact(-35 deg. C) “CE” Yellow/Green SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 13 of 33 Rev. 00 RANGE AND DIMENSIONS UX 600V Item number No. of cores and cond. area 77 78 79 80 Cond. Diam. Insulation thickness Diameter overall mm² Appr. mmØ mm mmØ 1x6 1 x 16 1 x 35 1 x 70 3,2 5,2 7,7 10,9 1,1 1,3 1,5 1,7 6,0±0,8 8,5±0,8 11,5±1,0 15,0±1,0 Weight of cable approx. kg/km 85 190 390 740 Copper content approx. kg/km 54 143 310 620 ELECTRICAL DATA No. of cores x cross section Conductor resistance [Ω/km] [mm2] at 20 °C at 85 °C at 60 Hz Impedance [Ω/km] at 85 °C at 60 Hz 1x6 1 x 16 1 x 35 1 x 70 3,11 1,16 3,91 1,46 0,664 0,339 N/A N/A N/A N/A N/A N/A N/A N/A 0,529 0,270 Reactance [Ω/km] Continous current rating Short circuit [Ampere] at 25 °C 1 sec 0,3 sec 59 110 177 275 840 2240 4900 9800 1534 4089 8946 17982 N/A = not applicable Correction factors for different ambient temperatures: Ambient temperature °C Rating factors 25 1,22 30 1,17 35 1,12 40 1,06 45 1,00 50 0,94 55 0,87 INSTALLATION DATA TYPE Overall Diameter [mm2] [mmØ] 1x6 1 x 16 1 x 35 1 x 70 6,0±0,8 8,5±0,8 11,5±1,0 15,0±1,0 Minimum installation temperature: - 20 °C Minimum bending radius During Fixed installation installed (mm) (mm) 48 68 92 120 36 51 69 90 Maximum pulling tension [N] 300 800 1750 3500 60 0,79 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 14 of 33 Rev. 00 BFOU (I+C) 250V, Grey (NIS), Blue (IS), Armoured 1 2 3 4 5 6 7 8 9 10 Fire resistant cable Individual pair screen and overall screen BFOU(i+c) 250V 5 4 2 3 Halogen-free 1 Maximum operating conductor temperature Operating voltage Application Standards applied Fixed installation for instrumentation, communication, control, alarm, emergency and critical systems in both EXand safe areas. IEC:60092-3 IEC:60332-3/A IEC:60754-1,2 IEC:60331 IEC:61034-1,2 IEEE: 45/383 : 85OC : 250V - Design guidelines - Flame retardance - Halogen-free properties - Fire resistance - Low smoke properties - Flame retardance CONSTRUCTION CODE LETTER Tinned annealed, stranded copper (1) Conductor Insulation Mica-tape (2) /EP-rubber. (3) B Colour coded, cores twisted together and wrapped with polyester tape. Pairs / triples are laid up and individual screened by copper backed polyester tape with tinned copper drain wire. Each pair/triple is wrapped with polyester tape to prevent electrical contact with adjacent pairs/triples. Pair / triples are identified by numbered tape. PETP-tape (4) Twinning Overall Bedding Armour Laminated Cu/PETP-tape with tinned flexible copper drain wire. (5) Flame retardant halogen-free thermoplastic compound. (6) PETP-tape (7) Tinned copper wire braid. (8) F O PETP-tape and rubberized nylon-tape. (9) Sheath Marking (example) U Colour “meter” is for reference length only Pair/trippel identification: Pair Triple Flame retardant halogen-free thermoset compound. (10) E.g; “meter” “year of manufacture” DRAKA NORSK KABEL BFOU(I+C) 250V 8 PAIR 1,5 mm² IEC 60331 IEC 60332-3/A Cold bend(-40 deg. C) / Cold impact(-35 deg. C) “CE” Grey or Blue Additional tapes may be applied. Black – Offwhite Black - Offwhite – Red SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: RANGE AND DIMENSIONS Power and Instrumentation Cables Page 15 of 33 Rev. 00 BFOU (i+c) 250V, Grey (NIS) Copper content approx mmØ Weight of cable Approx kg/km 1,4 19,0±1,0 535 175 0,20 0,25 1,1 1,5 12,5±1,0 20,5±1,5 235 625 72 220 9,5±0,8 15,0±1,0 17,5±1,0 28,0±1,5 38,5±2,0 0,20 0,25 0,25 0,30 0,40 1,2 1,4 1,5 1,9 2,3 13,0±1,0 19,0±1,0 22,0±1,5 33,0±2,0 44,5±2,5 275 545 750 1710 3190 95 190 296 720 1390 1,1 10,5±1,0 0,20 1,2 14,0±1,0 330 120 1,1 1,2 1,4 1,5 10,5±1,0 16,5±1,0 23,0±1,5 31,0±2,0 0,20 0,25 0,30 0,30 1,2 1,5 1,8 2,0 14,0±1,0 20,5±1,5 28,0±1,5 36,0±2,0 310 640 1365 2130 110 230 580 910 Copper content approx kg/km No. of pairs and conductor area mm² Cond. Diam. approx Insulation thickness Bedding thickness Diameter over bedding Armour wire thickness Outer sheath thickness Diameter overall mmØ mmØ mm mmØ mmØ mm 2 4 pair 0,75 1,1 0,8 1,2 14,5±1,0 0,25 4 6 1 pair 1,0 4 pair 1,0 1,3 1,3 0,8 0,8 1,1 1,2 9,0±0,8 16,0±1,0 8 12 14 16 18 1 pair 1,5 2 pair 1,5 4 pair 1,5 12 pair 1,5 24 pair 1,5 1,6 1,6 1,6 1,6 1,6 0,8 0,8 0,8 0,8 0,8 1,1 1,2 1,3 1,5 1,7 10 1 pair 2,5 2,0 0,8 20 22 24 26 1 triple 1,5 2 triple 1,5 7 triple 1,5 12 triple 1,5 1,6 1,6 1,6 1,6 0,8 0,8 0,8 0,8 Item number kg/km The coverage density of the braided armour are minimum 90% in acc. with IEC 60092-3 RANGE AND DIMENSIONS BFOU (i+c) 250V, Blue (IS) No. of pairs and conductor area mm² Cond. Diam. approx Insulation thickness Bedding thickness Diameter over bedding Armour wire thickness Outer sheath thickness Diameter overall mmØ mmØ Mm mmØ mmØ mm mmØ Weight of cable Approx kg/km 1 4 pair 0,75 1,1 0,8 1,2 14,5±1,0 0,25 1,4 19,0±1,0 535 175 3 5 1 pair 1,0 4 pair 1,0 1,3 1,3 0,8 0,8 1,1 1,2 9,0±0,8 16,0±1,0 0,20 0,25 1,1 1,5 12,5±1,0 20,5±1,5 235 625 72 220 7 11 13 15 17 1 pair 1,5 2 pair 1,5 4 pair 1,5 12 pair 1,5 24 pair 1,5 1,6 1,6 1,6 1,6 1,6 0,8 0,8 0,8 0,8 0,8 1,1 1,2 1,3 1,5 1,7 9,5±0,8 15,0±1,0 17,5±1,0 28,0±1,5 38,5±2,0 0,20 0,25 0,25 0,30 0,40 1,2 1,4 1,5 1,9 2,3 13,0±1,0 19,0±1,0 22,0±1,5 33,0±2,0 44,5±2,5 275 545 750 1710 3190 95 190 296 720 1390 9 1 pair 2,5 2,0 0,8 1,1 10,5±1,0 0,20 1,2 14,0±1,0 330 120 19 21 23 25 1 triple 1,5 2 triple 1,5 7 triple 1,5 12 triple 1,5 1,6 1,6 1,6 1,6 0,8 0,8 0,8 0,8 1,1 1,2 1,4 1,5 10,5±1,0 16,5±1,0 23,0±1,5 31,0±2,0 0,20 0,25 0,30 0,30 1,2 1,5 1,8 2,0 14,0±1,0 20,5±1,5 28,0±1,5 36,0±2,0 310 640 1365 2130 110 230 580 910 Item number The coverage density of the braided armour are minimum 90% in acc. with IEC 60092-3 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables ELECTRICAL CHARACTERISTICS Type Capacitance approx. nF/km Inductance approx. mH/km Resistance at 20°C max. Ohm/km L/R ratio H/ohm Single pair 0,75 Single pair/triple 1,5 Single pair 2,5 90 110 120 0,75 0,68 0,70 24,8 12,2 7,56 15,12 27,87 46,3 Each individually shielded pair/triple has these characteristics INSTALLATION DATA TYPE [mm2] Minimum bending radius Overall Diameter [mmØ] Fixed installation installed (mm) Maximum pulling tension During [N] (mm) 4 pair 0,75 19,0±1,0 152 1 pair 1,0 12,5±1,0 100 75 100 4 pair 1,0 20,5±1,5 164 123 400 1 pair 1,5 13,0±1,0 104 78 150 2 pair 1,5 19,0±1,0 152 114 300 114 300 4 pair 1,5 22,0±1,5 176 132 600 12 pair 1,5 33,0±2,0 264 198 1800 24 pair 1,5 44,5±2,5 356 267 3600 1 pair 2,5 14,0±1,0 112 84 250 1 triple 1,5 14,0±1,0 112 84 225 2 triple 1,5 20,5±1,5 164 123 450 7 triple 1,5 28,0±1,5 224 168 1575 12 triple 1,5 36,0±2,0 288 216 2700 Minimum installation temperature: - 20 °C Page 16 of 33 Rev. 00 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 17 of 33 Rev. 00 BFXU (I+C) 250V, Grey (NIS), Blue (IS), Unarmoured 3 4 5 6 7 8 Fire resistant cable Individual pair screen and overall screen BFXU(i+c) 250V 5 4 1 2 Halogen-free Maximum operating conductor temperature Operating voltage Standards applied Application Fixed installation for instrumentation, communication, control, alarm, emergency and critical systems in both EXand safe areas. IEC:60092-3 IEC:60332-3/A IEC:60754-1,2 IEC:60331 IEC:61034-1,2 IEEE: 45/383 : 85OC : 250V - Design guidelines - Flame retardance - Halogen-free properties - Fire resistance - Low smoke properties - Flame retardance CONSTRUCTION CODE LETTER Tinned annealed, stranded copper (1) Conductor Insulation Mica-tape (2) /EP-rubber. (3) B Twinning Colour coded, cores twisted together and wrapped with polyester tape. Pairs / triples are laid up and individual screened by copper backed polyester tape with tinned copper drain wire. Each pair/triple is wrapped with polyester tape to prevent electrical contact with adjacent pairs/triples. Pair / triples are identified by numbered tape. PETP-tape (4) Overall Laminated Cu/PETP-tape with tinned flexible copper drain wire. (5) Bedding F Flame retardant halogen-free thermoplastic compound. (6) No Armour X Impregnated glass-tape and rubberized nylon-tape. (7) Sheath U Flame retardant halogen-free thermoset compound. (9) Marking (example) Colour “meter” is for reference length only Pair/trippel identification: Pair Trippel E.g; “meter” “year of manufacture” DRAKA NORSK KABEL BFXU(I+C) 250V 8 PAIR 1,5 mm² IEC 60331 IEC 60332-3/A Cold bend(-40 deg. C) / Cold impact(-35 deg. C) “CE” Grey or Blue Additional tapes may be applied. Black – Offwhite Black - Offwhite – Red SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: RANGE AND DIMENSIONS Power and Instrumentation Cables BFXU (i+c) 250V, Grey (NIS) Copper content approx mmØ Weight of cable Approx kg/km 1,1 1,4 1,8 12,5±1,0 18,0±1,0 32,0±2,0 220 450 1540 42 96 513 1,1 1,4 1,7 13,0±1,0 19,5±1,0 27,0±1,5 250 525 1175 57 125 405 Copper content approx kg/km No. of pairs and conductor area mm² Cond. Diam. approx Insulation thickness Bedding thickness Diameter over bedding Outer sheath thickness Diameter overall mmØ mmØ mm mmØ mm 29 31 33 1 pair 1,5 2 pair 1,5 12 pair 1,5 1,6 1,6 1,6 0,8 0,8 0,8 1,1 1,2 1,5 9,5±0,8 15,0±1,0 28,0±1,5 35 37 39 1 triple 1,5 2 triple 1,5 7 triple 1,5 1,6 1,6 1,6 0,8 0,8 0,8 1,1 1,2 1,4 10,5±1,0 16,5±1,0 23,0±1,5 Item number Page 18 of 33 Rev. 00 kg/km The coverage density of the braided armour are minimum 90% in acc. with IEC 60092-3 RANGE AND DIMENSIONS Item number BFXU (i+c) 250V, Blue (IS) No. of pairs and conductor area mm² Cond. Diam. approx Insulation thickness Bedding thickness Diameter over bedding Outer sheath thickness Diameter overall mmØ mmØ Mm mmØ mm mmØ Weight of cable Approx kg/km 28 30 32 1 pair 1,5 2 pair 1,5 12 pair 1,5 1,6 1,6 1,6 0,8 0,8 0,8 1,1 1,2 1,5 9,5±0,8 15,0±1,0 28,0±1,5 1,1 1,4 1,8 12,5±1,0 18,0±1,0 32,0±2,0 220 450 1540 42 96 513 34 36 38 1 triple 1,5 2 triple 1,5 7 triple 1,5 1,6 1,6 1,6 0,8 0,8 0,8 1,1 1,2 1,4 10,5±1,0 16,5±1,0 23,0±1,5 1,1 1,4 1,7 13,0±1,0 19,5±1,0 27,0±1,5 250 525 1175 57 125 405 The coverage density of the braided armour are minimum 90% in acc. with IEC 60092-3 ELECTRICAL CHARACTERISTICS Type Capacitance approx. nF/km Inductance approx. mH/km Resistance at 20°C max. Ohm/km L/R ratio H/ohm Single pair/triple 1,5 110 0,68 12,2 27,87 Each individually shielded pair/triple has these characteristics SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables INSTALLATION DATA TYPE [mm2] Minimum bending radius Overall Diameter [mmØ] Fixed installation installed (mm) Maximum pulling tension During [N] (mm) 1 pair 1,5 12,5±1,0 100 75 150 2 pair 1,5 18,0±1,0 144 108 300 12 pair 1,5 32,0±2,0 256 192 1800 1 triple 1,5 13,0±1,0 104 78 225 2 triple 1,5 19,5±1,0 156 117 450 7 triple 1,5 27,0±1,5 216 162 1575 Minimum installation temperature: - 20 °C Page 19 of 33 Rev. 00 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 20 of 33 Rev. 00 QFCI optical fiber cable, Orange sheath, item 27 Fire resistant cable QFCI Indoor and outdoor Fire resistant Flame retardant and halogen free Loose tube Optical cable for indoor and outdoor use in vital communication and emergency systems that need to be operational during fire. The cable has a patented design that ensures operation for more than 3 hours in fires up to 1000ºC. The cable is halogen free and flame retardant to protect against secondary damage to electronic equipment during and after fire. Outer sheath is made from black UV-stabilized and weather resistant material and may be exposed for shorter periods to fluids such as diesel, petrol, glycol, etanol, white spirite and ASTM oil 2. The resistance to these fluids is according to DOD-STD-1678, method 8030.The cable is reinforced with a steel wire braiding. The fibres are protected in jelly filled loose tubes stranded around a central strength member to ensure optimum performance and long life. Each fibre and loose tube is colour coded for easy identification during splicing and termination. The outer sheath is marked to show fibre type and cable type. Fibres in mica wrapped loose tube Steel strength element Wrapping Inner sheath Filler Steel wire braiding Wrapping Outer sheath Weight and dimensions Number of fibres Number of fibres in each tube Number of tubes + fillers 4 3+3 12 Loose tube diameter (mm) Outer diameter (mm) Weight Heat release (kg/km) (MJ/km) 2.2 13.9 244 1324 Other fibre counts are available on request. Cable properties Tensile strength (IEC 60794-1-2E1) Max tensile load during installation Max tensile load during operation Crush (IEC 60794-1-2E3) Impact (IEC 60794-1-2E4) Torsion (IEC 60794-1-2E7) Cable bending Minimum bending diameter Cable bend (IEC 60794-1-2E11) 1500 N 500 N 3000 N/10cm 20 impacts, 5J ±1 turn/1m 250 mm <0.1dB/ ±5 turn Temperature window Operation Installation Storage Fire and smoke classifications IEC 60331-25(750°C, 3 hours) Upgraded IEC 60331-25(1000°C, 3 hours) BP-236 IEC 61034 IEC 60332-3 cat. A and C IEC 60754-1 IEC 60754-2 -30°C to +60°C -10°C to +60°C -40°C to +70°C <1 dB excess loss <1.5 dB excess loss SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Optical fibres Fibre type Core diameter Mode field diameter Cladding diameter Primary coating diameter (nominal) Attenuation 850 nm 1300 nm 1310 nm 1550 nm Bandwidth 850 nm 1300 nm Dispersion 1285-1330 nm 1550 nm Numerical aperture Minimum permanent bending diameter 62.5/125 FDDI 62.5 ± 3.0 µm 125 ± 2.0 µm 250 µm ≤ 3.2 dB/km ≤ 0.9 dB/km >200 MHz⋅km >500 MHz⋅km 0.275 ± 0.015 50 mm Page 21 of 33 Rev. 00 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 22 of 33 Rev. 00 Bostrig MHV Single conductor cable, item 40, 41,42 Bostrig MHV-15(LS)BS Cables: Single Conductor Power (Type L Jacket & Sheath) 15kV (IEC 8.7/15 kV) Shielded 100% Level – Armored and Sheathed Application: Bostrig MHV-15(LS)BS single conductor 15,000 volt shielded cables are suitable for use in commercial marine applications, MODU’s and platforms where flame retardant cables having excellent physical and electrical properties are required. These cables have excellent resistance to oils, abrasion, petrochemical fluids, moisture and sunlight. Conductor: Soft annealed tinned copper. Stranding shown in the data table in pdf file embedded below. Conductor Shield: Semi-comnducting tape with extruded thermosetting semi-conducting EPR. Insultation: Extruded thermosetting EPR, 90°C-Type E. Thicknesses shown in the data table in the pdf file embedded below. Insulation Shield: Extruded thermosetting semi-conducting XLPO. Metallic Braid Shield: Tinned copper braided shield, 85% coverage. Jacket and Sheath: Both the inner jacket applied over the metallic braid and the outer sheath over the armor is flame retardant, Low Smoke Zero Halogen chemically crosslinked polyolefin (XLPO). Thicknesses shown in the data table in the pdf file embedded below. Armor: Braided Bronze. Tests: Meets applicable test requirements in IEC 60502, IEC 60092-354, IEEE 45-1998 & 1993 (draft), ICEA S-68516, UL 1072, J-120 and flame test in IEC 332-2, cat A, A/F. Rating: Listed by a Nationally Recognized Testing Laboratory, (NRTL) in conformance to IEC 60502, IEC 60092354, UL 1072 and ICEA S-68-516. Cable meets the performance requirements of IEEE 45-1998 % 1993 (draft). Type approved by DNV, ABS and LRS. Bostrig MHV-15(LS)BS data sheet: Double Click to Open: MHV 15kVLS(IEC8,7 15kV).pdf SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 23 of 33 Rev. 00 Bostrig MHV Three conductor cable, item 43 Bostrig MHV3-15BS(LS) Cables: Three Conductor Power (Type L Jacket & Sheath) 15kV (IEC 8.7/15 kV) Shielded 100% Level – Armored and Sheathed Application: Bostrig MHV3-15(LS)BS single conductor 15,000 volt shielded cables are suitable for use in commercial marine applications, MODU’s and platforms where flame retardant cables having excellent physical and electrical properties are required. These cables have excellent resistance to oils, abrasion, petrochemical fluids, moisture and sunlight. Cables are also available with either a fully insulated grounding conductor or an un-insulated grounding conductor evenly distributed in the interstices of the cable. Conductor: Soft annealed tinned copper. Stranding shown in the data table in pdf file embedded below. Conductor Shield: Semi-comnducting tape with extruded thermosetting semi-conducting EPR. Insultation: Extruded thermosetting EPR, 90°C-Type E. Thicknesses shown in the data table in the pdf file embedded below. Insulation Shield: Extruded thermosetting semi-conducting XLPO. Metallic Braid Shield: Tinned copper braided shield, 85% coverage. Jacket and Sheath: Both the inner jacket applied over the metallic braid and the outer sheath over the armor is flame retardant, Low Smoke Zero Halogen chemically crosslinked polyolefin (XLPO). Thicknesses shown in the data table in the pdf file embedded below. Armor: Braided Bronze. Tests: Meets applicable test requirements in IEC 60502, IEC 60092-354, IEEE 45-1998 & 1993 (draft), ICEA S-68516, UL 1072, J-128 and flame test in IEC 332-2, cat A, A/F. Rating: Listed by a Nationally Recognized Testing Laboratory, (NRTL) in conformance to IEC 60502, IEC 60092354, UL 1072 and ICEA S-68-516. Cable meets the performance requirements of IEEE 45-1998 % 1993 (draft). Type approved by DNV, ABS and LRS. Bostrig MHV3-15(LS)BS data sheet: Double Click to Open: MHV3 15kVLS(IEC8,7 15kV) .pdf SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 24 of 33 Rev. 00 CONDUCTOR BUILT-UP and RESISTANCE, IEC 60228 Conductor resistance, tinned copper 250V and 0,6/1kV. In accordance with IEC 60228, class 2. Tinned stranded copper conductors for single core and multicore cables 250V and 0,6/1kV Nom. cond. area Approx. diam. mm² No. of wires and diameter of wires mm 0,5 0,75 1 1,5 2,5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 7x 0,30 7x 0,37 7x 0,43 7x 0,53 7x 0,67 7x 0,85 7x 1,05 7x 1,35 7x 1,71 7 x 2,13 19x 1,53 19x 1,80 19x 2,17 37x 1,80 37x 2,03 37x 2,27 37x 2,52 61x 2,24 61x 2,52 0,9 1,1 1,3 1,6 2,0 2,6 3,2 4,1 5,2 6,6 7,7 9,1 10,9 12,6 14,2 15,9 17,7 20,2 22,6 mmØ Max. resistance pr km 20°C ohm 36,7 24,8 18,2 12,2 7,56 4,70 3,11 1,84 1,16 0,734 0,529 0,391 0,270 0,195 0,154 0,126 0,100 0,0762 0,0607 85°C ohm 46,1 31,1 22,8 15,3 9,49 5,90 3,91 2,31 1,46 0,921 0,664 0,491 0,339 0,245 0,193 0,158 0,126 0,0957 0,0762 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 25 of 33 Rev. 00 Tests methods for all Cable Components in the RFOU, RFXU, BFOU and BFXU cables 1. 2. 3. 4. Acid Gas Emission tested according to MIL-C-24643 paragraph 4.7.25 Halogen Content tested according to IEC 754-1 Smoke Index tested according to NES 711 Toxicity Index tested according to NES 713 Table of Test results (representing project not to exceed values) 1) % HCl 2) Halogen Content 3) Smoke Index Notes 1 & 2 Insulation 0.5 % 0.5 % approx. 70 Fillers 0.5 % 0.5 % 45 5.0 Bedding 0.5 % 0.5 % 60 5.0 Sheath (Halogenfree) 0.5 % 0.5 % < 45 5.0 Notes 1. The smoke index value of the insulation is higher due to the compound components used to impart flame retardant properties to the material. 2. The smoke index values of the fillers, bedding and sheathing materials are higher than specified in MIL-C-24643 due to the low-temperature requirements for White Rose (-40°C cold bend, -35°C cold impact, CSA C22.2 No.38-95). 4) Toxicity Index 1.5 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 26 of 33 Rev. 00 INSTALLATION RECOMMENDATIONS Minimum cable bending radius, RFXU,RFOU, BFXU and BFOU, 250V and 0,6/1kV cables. The internal radius of cable bends which are not subjected to movements by expansion, is not to be less than: 6 times the external diameter of cable when fixed installed 8 times the external diameter of cables during installation Installations temperature, RFXU,RFOU, BFXU and BFOU, 250V and 0,6/1kV cables.. Minimum recommendated temperature of installations: - 20°C for RFXU, RFOU, BFXU and BFOU cables. - 10°C for QFCI optical fiber cable Storage conditions, RFXU,RFOU, BFXU and BFOU, 250V and 0,6/1kV cables.. Extended storage conditions on the site can be estimated to at least two years. The cable-ends always have to be sealed to stop ingress of moisture. Note: One turn of the cable have to be scrapped if the cable end not have been sealed. Minimum cable bending radius, Bostrig MHV(LS) cables. The internal radius of cable bends which are not subjected to movements by expansion, is not to be less than: 6 times the external diameter of cable for unarmoured and sheathed cables 8 times the external diameter of armoured and sheathed cables Installations temperature, Bostrig MHV(LS) cables. Minimum recommendated temperature of installations: - 40°C for MHV cables. Storage conditions, Bostrig MHV(LS) cables. Extended storage conditions on the site can be estimated to at least two years. The cable-ends always have to be sealed to stop ingress of moisture. Note: One turn of the cable have to be scrapped if the cable end not have been sealed. SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 27 of 33 Rev. 00 STANDARD WOODEN DRUM Flanges, 2-ply (spruce) Center hole Barrel Bolts for reinforcing Material : spruce Flanges : 2-ply, 90° cross grain Barrel : reinforced with through-going bolts Center hole : each drum has a center hole (spindle) SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 28 of 33 Rev. 00 STANDARD WOODEN DRUM, PACKED, WITH LAGGING Sealed cable end Lagging Hoop-iron 1. Lagging is nailed to the drum. 2. 2 or 3 hoop-irons are applied over the lagging to ensure the tightness to the drum. 3. The sealed inner cableend is coming out through the flange, which makes it possible to test the cable on the drum. 4. The drum may be lifted by forklift truck, or through the center hole. SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 29 of 33 Rev. 00 PREPARATION FOR SHIPMENT 1. After inspection and testing withnessed by COMPANY's representative the cable ends are sealed. The cable is packed on our standard wooden drums and lagged. 2. The cable drums are marked in accordance with instructions given in the Purchase Order documents. 3. Both cable ends are free, (the inner end comes out through the drum flange) and the cable can thus be tested while still on drum. UNPACKING PROCEDURE 1. Remove the hoop-irons, they are not nailed to the lagging. 2. Remove the lagging, which is nailed to the drum flanges. 3. The cable is now ready to be pulled. SHIPPING AND STORAGE RECOMMENDATIONS The drums may be lifted by forklift truck or through the center hole. The drums must be stored in the upright position, small drums may be stored in two layers, use stoppers at the end of the bottom row. The drums may be sent by rail, ship or air. During shipment the drums are prevented from starting rolling by placing (wooden) stoppers underneath by the flanges, like this: SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables HANDLING OF CABLE DRUMS Although genereally tough, cables can be damaged by impact, pinching or abrasion. Payoff spooling shall be an easy operation. Through faulty handling cables may slide or "crawl". This can result in pinching or locking and cause damage. Tightening Due to changing weather conditions or transport, wooden drums may slightly shrink or loosen which necessitates retightening of the flange nuts. Rolling of drums To prevent cable "crawl", drums must be rolled in the same direction as the cable has been laid up on the drum from the factory. This is especially when the wooden lagging has been removed. Care must be taken when drums are rolled against each other, specially when cardboard protection is used, or if wooden lagging has been removed. Lifting When using wires or ropes for lifting, they must be parallell to the flanges to prevent inward pressure. (Use spreader.) When using a fork lift truck the forks must be applied across the flanges and have sufficient reach. Drums must be lowered gently, not dropped. Page 30 of 33 Rev. 00 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Stacking Drums MUST be stacked or stored STANDING on the flanges, not lying flat. Wood chocks should be placed onder the flanges to prevent accidental rolling. When stacking it is essential to have the flanges meet, particulaly with heavy drums. When cardboard protection is used, stacking should be avoided. Inner Cable End Normally the inner end protrudes through one of the flanges. It is well protected on leaving the factory, but may protrude somewhat because of its stiffness. Special care must therefor be taken to prevent damage by lifting tackle, drums or other objects, and to prevent the protruding end from causing damages to its surroundings. Temperature Handling and spooling of cables must only take place within the specified temperature range (as specified in contracts, sales documents, manuals etc.) The cable needs time to adjust to changes in temperature. It is estimated that a full cable drum needs about 24 hours to adjust to a temperature change of 20°C. SDDR code: G06 Page 31 of 33 Rev. 00 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Direction of spooling The cable must be drawn off the drum AGAINST the direction the cable has been laid up on the drum. Cutting When cut, the exposed cable ends must be taped or otherwise sealed off to keep out moisture. Transport - road/rail The drums must be secured by suitable wooden wedges pressed under the flanges and nailed to the floor. Power and Instrumentation Cables Page 32 of 33 Rev. 00 SDDR code: G06 Draka Offshore Cables Doc. title: Technical Data Book Doc. no.: Power and Instrumentation Cables Page 33 of 33 Rev. 00 CODE DESIGNATION This code designation covers the norwegian cables RFXU, RFOU, BFXU, BFOU and QFCI and it does not cover the Bostrig MHV cables. EPR = EPDM - ethylene propylene rubber MICA - Mica Glass Tape HF/FR - Halogenfree thermoplastic or thermoset compound (filling compound) SHF1 - Flame retardant halogen-free thermoplastic compound According to IEC 92-359, type SHF1 SHF2 - Flame retardant halogen-free thermoset compound According to IEC 92-359, type SHF2 Materials Mica/EPR EPR Optical fibre in loose tube HF/FR (filling Compound) (BF- and RF-cables) Armour, Galvanized Steel Wire Braid Armour, Tinned Copper Wire Braid No armour SHF1 sheath SHF2 sheath Additional abbreviation for instrumentation cables: Collective screen cable............................ (c) Individual pair/triple sceened cable........... (i) (Cables up to and including 36kV) 1.Letter: 2.Letter: 3.Letter: 4.Letter: Insulation Bedding/ Braid/ Outher Sheath Armour Sheath B R Q F C O X I U