Eurotronics advanced PCB capabilities Datasheet
Transcription
Eurotronics advanced PCB capabilities Datasheet
SPECIALIZED COMPETENCES What are the core competences of Eurotronics? A lot of customers choose Eurotronics as a total solution provider for the entire printed circuit board production process. This allows them to gain time, cut costs and minimize risks. How does Eurotronics stand out? In the more than twenty five years of its existence, Eurotronics has built up a broad range of knowledge and experience in the field of printed circuit board manufacturing. The advantage is that Eurotronics has established a long term representational relationship with one of the finest state-of-the-art manufacturing facilities, China Eagle Electronics, situated in China. Our multidisciplinary team of technical and commercial experts strives to quickly find the most creative and pragmatic solutions. Our goal is to always create an added value for your product by providing constant quality and delivery performance. In which fields/markets is Eurotronics represented? Eurotronics has executed projects in, amongst others, the following fields/markets: Renewable energy, Electric Drive, Automotive, Medical field, Communication, Broadcast equipment, Satellite Navigation (for aviation, agriculture and container placement etc.), Sports and leisure. How does the cooperation with Eurotronics work? Whether it concerns production, engineering or services, Eurotronics always creates a suitable addition to the existing customer capacity. Customers will submit the command and quality control over the total production process to Eurotronics because knowledge, experience and control sometimes have shortcomings internally. What is our procedure? Eurotronics screens every project for feasibility, technical completeness/accuracy and manufacturability. (Design for Manufacturability) Where/if necessary, alternatives can be developed and discussed with the customer. Based on the final analyses, the production method is selected and our engineers execute a final check to eliminate possible discrepancies with the actual production process. Eurotronics is used to cooperating with product, purchasing, R&D and project managers as well as engineers and management, and has developed a reliable communication. What is the lead time for production of a printed circuit board? This depends of course on many circumstances, such as the availability of the laminates and the complexity of the printed circuit board (for example the number of pressing cycles). On average, production and delivery of a batch of printed circuit boards will take from 2 to 6 weeks. Prototypes can be delivered to your warehouse from 10 working days. To manage all this properly, refinement of our logistical system is essential. Therefore, we have a thorough communication with our logistic services in Asia and Europe and they too are constantly being monitored and evaluated. Which technologies does Eurotronics apply? For the production of your printed circuit boards, Eurotronics implements the most common as well as the most complex technologies: ‘Blind and Buried’ via technology, High Density Interconnect technology, Rigid Flex, Ultra Fine Line technology, Laser drilling, Controlled Impedance etc. How are the manufacturing processes guaranteed? Eurotronics attaches great value to transparent and thorough production monitoring of the factory automation system, which enables us to closely follow-up each step in the production process. This is why we require strict compliance to the IPC criteria for base materials. Each outgoing batch is accompanied by a written quality report, based on the general IPC standards. Furthermore, your designs are protected by non-disclosure agreements. You can also rest assured the environment and the human rights are being respected. How does Eurotronics guarantee the quality? The outgoing inspection at the factory is the incoming inspection for our customers. Eurotronics takes full responsibility for this and has guaranteed its quality by, amongst others, ISO 9001, ISO14001,UL ,IPC-TM-650 Class 2, IPC-2615 Class 2 for dimensions and tolerances, IPC-A-600 Class 2 for delivery and, at explicit request, we can even guarantee IPC Class 3 for qualification and performance, as well as for delivery. Our production facilities are certified with a green label and apply the latest directions on RoHS and REACH. How far does the international experience of Eurotronics go? Eurotronics has customers in high technology niche markets throughout Europe, who distribute their products worldwide. By doing so, we have a lot of experience and knowledge of international guidelines and demands on the fields of transportation, packaging, production etc. Which volumes can Eurotronics handle? The assignments Eurotronics executes vary in volume from a few prototypes to mass production. Can Eurotronics also run/manage my stock? In addition to production, Eurotronics offers optimized services in the field of logistics, transportation and stock control. Grote Hondstraat 32, B-2018 Antwerpen - Belgium [email protected] www.eurotronics.be +32 3 281 1699 MULTI LAYERS General General capabilitiescapabilities- Multilayer Multilayer Eurotronics' technical and production capabilities have kept pace with the ever growing demands due to product design, processor speed requirements, component scaling, increased thermal performance... all pushing towards cutting edge Printed Circuit technologies. General capabilities- Multilayer 2015 Max. Layer Count 30 Max. Finished Thickness 5.0mm Max. Production Panel Size 609.60mm x 685.80mm Min. Thickness Core Max. Copper Thickness (depending on the line & space requirements) Min. Line Width Min. Line Space 3mil (76.20μm) Inner Layer 6Oz (210μm) Outer Layer 6Oz (210μm) Inner Layer 2.5mil (63.5μm) Outer Layer 2.7mil (68.50μm) Inner Layer 2.5mil (63.5μm) Outer Layer 3mil (76.20μm) Impedance Control Tolerance Partial hybrid + embedded copper coin Partial Hybrid +Embedded copper coin Partial Hybrid +Embedded copper coin 7% Min. PTH (Mechanical) - Depending on Aspect Ratio Max. Aspect Ratio (Mechanical Drill) 0.15mm 10:1 Min.Laser Drill Size Partial Hybrid +Embedded copper coin 3mil (76.2μm) Max. Aspect Ratio (Laser Drill) 1:1 Solder Mask Clearance +/-20μm Solder Mask Registration 40μm ENIG (NiAu), OSP, ENIG+OSP, Immersion Tin, Immersion Silver, Lead Free HASL, HASL, Gold Finger Plating, Selective Hard Gold, Soft Gold, Flash Gold Surface Finishing Press-fit copper coin Press-fit copper coin Press-fit copper coin Advanced Embedded Capacitance 3M:C-PLY14, 19C-PLY14;Faradflex:BC24, BC12TM;Dupont:HK4 High Layer Count + HDI YES High Layer Count + HDI + GF YES Thermal Management Hybrid Stack-up Normal Tg Middle Tg Material* High Tg www.founderpcb.com Halogen Free Low Dk/Df Press-fit copper coin Embedded Copper Coin, Press-fit Copper Coin, Metal Base, Heavy Copper YES (Rogers RO4000 series + FR4) KB6160A, S1141, NP-140 IT158, S1000, TU662, NP-155FTL, IT180A, S1000-2, 370HR, 370Turbo, IS-FR406, NP-175FTL, TU768 Stagger Fingger IT140G, IT150G, R1566, MCL-BE-67G, S1155 RO4350B, RO3003, RO3006, N4000-13(SI), N4000-13EP(SI), ARLON TC350 Stagger Fingger *On request we can provide almost any type of special material on the market www.founderpcb.com Stagged gold fingers Stagger Fingger www.founderpcb.com Grote Hondstraat 32, B-2018 Antwerpen - Belgium [email protected] www.eurotronics.be +32 3 281 1699 HIGH DENSITY INTERCONNECT (HDI) eneral capabilitiesGeneral capabilitiesHDI General capabilities-HDI HDI Due to continuous investment in developing world-class fine-line microvia technology, together with our partner manufacturing facility Eurotronics has become a well known microvia board provider. Our creativity, experience and commitment to provide a complete solution for our customers helps to resolve early design issues, shorten lead time, and provide a high quality cost effective product. Our HDI-substrates can be found mainly in applications where high reliability is of crucial importance. 2015 Max. Layer Count 20 Max. Finished Thickness 2.6mm Min. Finished Thickness 0.3mm Min. Thickness Core 50μm Min. Line Width 50.8μm Min. Line Space 50.8μm Impedance Control Tolerance 7% Min. Micro Via Design 50/228μm Min. Finished Through Via Size 0.1mm Max. Aspect Ratio Laser Drill Via Hole 0.8:1 Max. Aspect Ratio PTH 10:1 Min. BGA Pitch 0.35mm Layer To Layer Registration Tolerance +/-50μm Solder Mask Clearance +/-20μm Solder Mask Registration 40μm ELIC Level 14 Layers Surface Finishing Advanced ENIG (NiAu), OSP, ENIG+OSP, Immersion Tin, Immersion Silver Copper Filling YES VOP Stack Via Design YES Any Layer YES Extensive Modular Edge PTH YES Carbon Ink Technique YES Embedded ESD YES Middle Tg High Tg Material www.founderpcb.com Three step HDI Halogen Free RCC VOP + FV IT158, EM825, S1000 H, TU662, NP-155FTL, IT180A, S1000-2, S1170, EM320 EM825 LG LGF-2000G/LGF-2000GA LG LGF-2000/LGF-2000HF, MITSUI MR500, MATSUSHITA R-0880 ELIC structure www.founderpcb.com w.founderpcb.com Grote Hondstraat 32, B-2018 Antwerpen - Belgium [email protected] www.eurotronics.be +32 3 281 1699 BACKPLANES & HIGH LAYER COUNT l capabilities-Backplane&HLC Whether a customer needs passive, active or high-bandwidth backplanes,... We are dedicated to provide backplane and high layer count circuit solutions that deliver high-speed performance, value and reliability. 2015 Max. Layer Count 48 Max. Finished Thickness 8.0mm Max. Production Panel Size 609.60mm x 914.40mm Min. Thickness Core Max. Copper Thickness (depending on the line & space requirements) Min. Line Width Min. Line Space 3mil (76.20μm) Inner Layer 6Oz (210μm) Outer Layer 6Oz (210μm) Inner Layer 2.5mil (63.5μm) Outer Layer 2.7mil (68.50μm) Inner Layer 2.5mil (63.5μm) Outer Layer 3mil (76.20μm) Impedance Control Tolerance 7% Min. PTH (Mechanical) - Depending on Aspect Ratio Max. Aspect Ratio (Mechanical Drill) 10:1 Min.Laser Drill Size 4mil (101,6μm) Max. Aspect Ratio (Laser Drill) 1:1 ENIG (NiAu), OSP, ENIG+OSP, Immersion Tin, Immersion Silver, Lead Free HASL, HASL, Gold Finger Plating, Selective Hard Gold, Soft Gold, Flash Gold Surface Finishing Advanced Embedded Capacitance Middle Tg High Tg Material 0.15mm Halogen Free Low Dk/Df 3M:C-PLY14, 19C-PLY14;Faradflex:BC24, BC12TM;Dupont:HK4 IT158, S1000-2, TU662, NP-155FTL IT180A, S1000-2, 370HR, 370Turbo, IS-FR406, NP-175FTL, TU768 IT140G, IT150G, R1566, MCL-BE-67G, S1155 IS415, N4000-13(SI), N4000-13EP(SI), FR408HR, Megtron4, Megtron6, T150D, IT150DA, IT200LK, RO4350B Backplane 34 layers m Grote Hondstraat 32, B-2018 Antwerpen - Belgium [email protected] www.eurotronics.be +32 3 281 1699 FLEXIBLE & RIGID FLEX Early involvement in the design stage of your flexible circuitry is crucial. We support our customers with the right selection of base materials and production methodes to maximize performance and durability with the most cost effective advantages. On special request, we can even provide an assembled end product! 2015 FCCL Adhesiveless: Dupont Pyralux AC,AP, AK; Doosan, Panasonic Adhesive: Dupont FP, LF Coverlay Acrylic: Dupont FR, LF Adhesive Material FR4 (High Tg) Pre-Preg Acrylic: Dupont FR, LF TUC TU-862, TU722; EMC EM-370(D), EMC EM285, ITEQ IT180A, Shengyi S1000-2 Normal Pre-Preg: TU-72P, TU-86P, E-37B(D), EM-285B, ITEQ, Shengyi No/Low Flow Pre-Preg: TU-84P, Doosan, ITEQ, Shengyi Shielding Film Stiffener Tatsuta, Toyo PTFE Panel Dimensions Arlon AD255A (Immersion Ag) PI, FR4, Stainless steel, Aluminum, Ceramic Arlon AD255A Standard Large Panel Size 304.80mm x 500.38mm 500.38mm x 609.60mm Active Area 279.40mm x 474.98mm 474.98mm x 584.20mm Minimum Unit Size 6.35mm x 6.35mm FLEXIBLE PRINTED CIRUITS (FPC) Max. Layer Count 14 Max. Finished Thickness 1.6mm Min. Dielectric Thickness Inner Layer** Outer Layer*** 25μm (Standard); 12.5μm (Advanced) Line 1.5mil (38μm) Spacing 1.5mil (38μm) Line 1.5mil (38μm) Spacing 1.5mil (38μm) 7 Layer Rigid Flex with "Bikini Technology" and NiAu finish for Al wirebonding Grote Hondstraat 32, B-2018 Antwerpen - Belgium [email protected] www.eurotronics.be +32 3 281 1699 FLEXIBLE & RIGID FLEX RIGID FLEX PRINTED CIRUITS (RFPC) Max. Layer Count 16 Max. Finished Thickness Standard 1.6mm; Advanced 2.4mm Min. Dielectric Thickness Inner Layer** Outer Layer*** 25μm (Standard); 12.5μm (Advanced) Line 1.5mil (38μm) Spacing 1.5mil (38μm) Line 2mil (50.8μm) Spacing Design 2mil (50.8μm) Symmetric/Asymmetric stack-up; 1-F-1; 2-F-2; 3-F-3, 0.4mm BGA,ELIC Dielectric Thickness Minimum Hole Size (FPC) <2mil (50.8μm) Standard: 6mil (152.4μm), Advanced 4mil (101.6μm) - Mechanincal Drilled <63mil (1.6mm) Standard: 8mil (203.2μm)), Advanced 6mil (152.4μm) - Mechanincal Drilled Aspect Ratio (By drilled hole size) Minimum Pad Size Standard: 3mil (76.20μm), Advanced 2mil (50.8μm) - Laser Drilled <24mil (609.6μm) Double sided flex + 6 layer rigid 10:1 (Standard); 14:1 (Advanced) Outer Layer 8mil (203.2μm) Inner Layer 8mil (203.2μm) Inner Layer Anti-Pad 14mil (355.6μm) Blind & Buried Via's Filled Micro Via's Micro Via Technology Solder mask, Resin, Copper POFV ELIC Level Back Drilling 12 layers D+8 (tolerance depends on the design) Solder Mask Dam Standard: 3mil (76.20μm), Advanced 2mil (50.8μm) Solder Mask Registration Standard: 3mil (76.20μm), Advanced 2mil (50.8μm) Surface Finishing Impedance Control Tolerance ENIG (NiAu), ENEPIG, OSP, ENIG+OSP, Immersion Silver, Gold Finger Plating, Selective Hard Gold 10% (5% achievable after process tuning) **Applicable on 18μm base copper, without copper plating ***Outer layer spacing depends on the actual design, via filling, track width RFPC with micro via technology Grote Hondstraat 32, B-2018 Antwerpen - Belgium [email protected] www.eurotronics.be +32 3 281 1699