Annexure 6.2 (Part 2 of 3)

APPENDIX F-1
Requirements in Sub station.
One steel table and two chairs for LT room
1
2
Sufficient nos 600 mm wide Exhaust Fan.
3
4
a
b
c
d
e
f
5
6
Small work shop with Steel Table with Vice, Drill machine for drilling up to 25 mm dia hole.
Room shall be well equiped 1 ton chain pulley block, lifting wire Rope of different size. Etc
For regular operation & maintenance following meters require.
LT Megger ( step from 500 V to 1 KV) with Facility of measuring of PI vale for 1 minute & 10
Minutes.
Digitial Multimeters for measuring AC/DC voltage, Current in mA also,Resistance,
capacitance,Transistor/ Diode tester etc.
Digital Clip-on meter for measuring AC/ DC current,
Digital Clip-on meter for measuring AC/ DC mA current,
Motor checker with motor inductance measurements.
Earth resistance Megger
Dowell make crimping tool for crimping lug size from 16 to 300 sqmm.
Dowell make crimping tool for crimping lug from .75,1,1.5. 2.5, 4, 6 & 10 ., 16 sqmm.
7 Different size of ladders, Flexible ladder.
Hand operated Lorry
8
9 Cup board with bins(1 for VFD room, 2 in store room)
10 Cabinet for Drawing files & documents.(In LT room)
11 Rack for equipments (1 in LT room & 1 in store room)
12 Bearing Puller
13 Bucket type grease gun
1 SET
6 nos
1 SET
1 nos
1 nos
1 nos
1 nos
1 nos
1 nos
1 nos
1 nos
1 nos
3 nos
1 nos
2 nos
1 nos
1 nos
APPENDIX F-2
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1. The substation shall be cellar type with cable cellar at the ground floor
with sufficient height (Min. 10 feet clear from FFL to Beam bottom) for
easy movements for men & small machinery. Inserts on ceiling shall be
provided for cable tray support work / electrical lighting fittings fixing.
The height of cellar may be decided on following factors.
Clear man height shall be available from FFL to bottom most cable tray
installed in cellar for easy movement of men.
Though we may keep inserts in ceiling, steel columns from floor for
cable tray support may be allowed, if required.
2. There shall be one stores cum maintenance room ( non A/C) (min.
Size 4M X 4M ) at ground floor. Inserts on ceiling shall be provided for
electrical lighting fittings fixing. Lifting beam with chain piiley block shall
be provided to handle electrical equipment. Foundation of @ 500 L X
500 B X 500 H mm with adjustable base frame shall be made beneath
lifting beam to facilitate no load trail of motors of various ratings.
3. Switchgear floor shall be available on first floor. The requirement of AC
/ Non AC area is indicated below.
Sr. Equipment
AC / non AC area
No.
1
415V Power Motor
Control
station Non AC area with forced ventilation
(PMCC),
3
Power Distribution Non AC area with forced ventilation
board (PDB), Main
lighting distribution
board, energy saver
4
VFD room
Air conditioned area
4. The switchboard room shall have minimum clear height (FFL to bottom
of beam) of 3.7 metres at first floor with 40 % area for panel including
provision for the panels for future provisions & 60 % area shall be open
in & around panels for ease in maintenance & future expansions.
Inserts on ceiling shall be provided for electrical lighting fittings fixing.
Flooring shall be of Kotahstone.
Size of substation will dependent on total electrical equipment to be
installed. However, we have specified following in electrical design
philosophy.
a) Space between fronts of two 415V switch boards- 2.5 meters
b) Space between rear of 415V switch board and wall (column edge)1.5 meters
c) Space between two switch boards in a row- 1.5 meters
5. It will have provision of ‘I’ beam with lifting gear for panels with
projected platform at one end & removable type railing, rolling shutters
etc.
If we keep size of loading platform as 2.0 meters them we may not
have I beam with lifting arrangements. We shall load the panels with
crane.
6. The Switch gear room shall have toilet facilities with full height first
quality glazed tiles & spartek tile flooring in the entire toilet
7. Staircase at the both the ends of the buildings.
One staircase shall be built up to terrace.
8. There shall be transformer yard with separating blast proof RCC walls,
covering shed, oil drain pit depending on the capacities of the
transformer, chain link fencing, proper gates, vicat gates, gravel
packing, etc complete.
The purling for shed shall be removable type so as to facilitate
transformer lifting by crane.
We may refer code to go for 355 mm thick brick wall instead of 240 mm
thick RCC wall to reduce cost.
9. Clear space of 3.5 meters shall be available surrounding to Substation
for substation earth pits & substation earth grid formation.
10. Approach road to substation loading platforms and transformer yard
shall be design for crane movement.
11. Substations shall have minimum TWO doors in diagonally (preferably) /
lengthwise opposite direction.
Additional points1) Flooring in different area
a. Switch board room, VFD room- Kotah stone
b. Stores cum maintenance room- IPS
c. Cellar- IPS
2) Windows – sliding type of aluminium frame
3) In non AC areas, the windows shall also have additional frame having net
to facilitate ventilation and bird entry is prevented.
4) The clear space of 250 mm shall be available between false ceiling and AC
duct to facilitate installation of cable trays for lighting and smoke
detectors.
5) Chine mosaic on terrace
6) Requirement of plaster on ceiling / POP
7) False ceiling required only in VFD room
8) Sun control film on glass windows for conservation of energy of AC
system in VFD room
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(4) Electrical sub station shall have two doors in diagonally ( Preferably) / length wise opposite direction.
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(1) The substation shall be cellar type with cable cellar at the ground floor with sufficient height (Min. 9.9 feet
clear from FFL to Beam bottom) for easy movements for men & small machinery. Inserts on ceilling shall be
EŽƚĞ͗ provided for cable tray support work / electrical lighting fittings fixing.
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Appendix-G
TDI process substation - 3.3 KV switchboard - HVSB 753A - 202
Existing
3.3KV-2000A-40KA for 3 sec.
VCB
VCB
800A
415V
Emergency feeder
VCB
800A
1C X 300 sqmm cable
3.3/0.433 KV
Transformer
3.3/0.433 KV
Transformer
PAC
PMCC
415V-50KA for 1 sec.
To ACB To Auxillary
operated Loads
motors,
>55KW
To motors To Auxillary
Loads
<= 55KW
To motors
<= 55KW
MLDB
PDB
250A-3P+N+E
415V-50KA for 1 sec.
250A-3P+N+E
415V-50KA for 1 sec.
63A
160A
To ACB
operated
motors,
>55KW
160A
63A
63A
Notes:
- PMCC shall be drawout type with 3 pole ACBs for motor feeders
>55KW, 3 Pole MCCBs for Motor feeders <=55KW and 4 pole
MCCBs for tie feeders and other auxillary supplies.
- The O/G from PMCC to PDB & MLDB and I/Cs of PDBs and
MLDBs shall be 250A MCCB,4 pole(in panel rating, considering
50deg. C ambient), draw-out feeder to be provided with O/L, S.C.
and earthfault protection.
- PDB and LDB are fixed type, single front, non drawout panels.
63A
VCB
63A
63A
Vaccuum circuit
breakers
Air circuit breakers
MCCB
Appendix-H
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FORM NO: 02-0000-0021 F2 REV2
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FORM NO: 02-0000-0021 F2 REV2
All rights reserved
APPENDIX-I
LIST OF COMMISSIONING CERTIFICATE FORMATS
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Vendor list
Appendix-K
Annexure- 2
Main Group/
Catagory
Sub Group / Catagory
Cables
1.1KV PVC/XLPE Power &
Control Cables
Name of Vendor
Location
KEC International
Gloster Cables Industries Ltd.
INCAB
Indian cable company
NICCO India Ltd.
Torrent Cables Ltd.
Universal Cables Ltd.
Diamond Power
KEI Industries
Havell's
Cable Corporation of India
Finolex Cables Ltd.
Ravin Cables
Rallision Electricals
Polycab
Vadodara
kolkata
Pune
Mumbai
kolkata
Nadiad
Satna
Vadodara
Vadodara
Delhi
Mumbai
Pune
Mumbai
Ahmedabad
Baliga Lighting Equip. Pvt. Ltd.
Ex-Protecta
FCG Flameproof Control Gears
Flexpro Electricals Pvt. Ltd.
FCG Power
Sudhir Switchgear
Govan
R.stahl
Chennai
V. V. nagar
Mumbai
Navsari
Mumbai
Mumbai
Mumbai
Chennai
Baliga Lighting Equip. Pvt. Ltd.
Ex-Protecta
FCG Flameproof Control Gears
Flexpro Electricals Pvt. Ltd.
Commet Brass Products
Sudhir Switchgear Ltd.
FCG Power Ind. Pvt.Ltd.
Chennai
V. V. nagar
Mumbai
Navsari
Vadodara
Mumbai
Mumbai
Novoflex Cable Care System
Connectwell
Lapp cable
kolkata
Mumai
Banglore
Cable Glands
Flameproof
Weather proof
PVC
1
Cable Trays
MCB / ELMCB
[a] Metallic
Globe Electricals Industries
Indiana Cable Tray Corporation
Parmar Metal
Metal MMS
Ratan Engg
Patney Systems
Jamna Metal
Mumbai
kolkata
Rajkot
Thane
Kolkata
Secunderaba
Delhi
[b] Non metallic
Ercon
IDS Composite
Kemrock Industries
Indiana Gratings
Aeron Composites
EPP Composites
Sintex Industries
Jodhpur
Kolkatta
MCB
Havell's [I] Ltd.
Indo Asian Marketing Pvt. Ltd.
Legrand [MDS]
S&S Power Switchgears
Schneider Electricals
HPL
New Delhi
New Delhi
Mumbai
Chennai
Mumbai
Delhi
EL+MCB / ELCB
L&T [Datar-Tripper brand]
Legrand [MDS]
Schneider Electricals
Mumbai
Mumbai
Mumbai
Shyam Switchgear
Baliga Lighting Equip. Pvt. Ltd.
Ex-Protecta
FCG Flameproof Control Gears
Flexpro Electricals Pvt. Ltd.
FCG Power
Sudhir Switchgear
Govan
R.Stahl
Mumbai
Chennai
V. V. nagar
Mumbai
Navsari
Mumbai
Mumbai
Mumbai
Chennai
Shyam Switchgear
Baliga Lighting Equip. Pvt. Ltd.
Ex-Protecta
FCG Flameproof Control Gears
Mumbai
Chennai
V. V. nagar
Mumbai
Flameproof
/Increased Safety
Equipment
[a] Lighting fixtures
/Controlgears
[b] Local control station
2
Flexpro Electricals Pvt. Ltd.
FCG Power
Sudhir Switchgear
R.Stahl
Govan
Navsari
Mumbai
Mumbai
Chennai
Mumbai
Shyam Switchgear
Baliga Lighting Equip. Pvt. Ltd.
Ex-Protecta
Mumbai
Chennai
V. V. nagar
FCG Flameproof Control Gears
Flexpro Electricals Pvt. Ltd.
FCG Power
Sudhir Switchgear
R.Stahl
Govan
Mumbai
Navsari
Mumbai
Mumbai
Chennai
Mumbai
Shyam Switchgear
Baliga Lighting Equip. Pvt. Ltd.
Ex-Protecta
Mumbai
Chennai
V. V. nagar
FCG Flameproof Control Gears
Flexpro Electricals Pvt. Ltd.
FCG Power
Sudhir Switchgear
R.Stahl
Govan
Mumbai
Navsari
Mumbai
Mumbai
Chennai
Mumbai
Binay Electronics &Electricals
Precifine
Teknic Controls
kolkata
Vadodara
Mumbai
DSG
Raychem RPG
Germany
Mumbai
Raychem
Mumbai
Baliga Lighting Equip. Pvt. Ltd.
Ex-Protecta
Chennai
V. V. nagar
FCG Flameproof Control Gears
Mumbai
[c] Plug / Switch - socket
[d] Junction boxes
Indicating Lamps
IL assembly LED [pilot
lamps]
Insulation Material
Sleeves , Heat shrinkable
Jointing Kits / End
termination
b. Heat Shrink
Junction Boxes [
Weatherproof]
Cast metal
3
Flexpro Electricals Pvt. Ltd.
Phoenix Mecano [I] Pvt. Ltd.
FCG Power
Sudhir Switchgear
CEAG
Navsari
Mumbai
Mumbai
Mumbai
Rittal
Phoenix Mecano [I] Pvt. Ltd.
Govan
Hensel
Banglore
Mumbai
Banglore
Chennai
Metallic / Non metallic for
specific application
Lighting Material
Accessories like
LK Pace
Switch/socket/pin top/buzzer
etc. for domestic/office use
Anchor
Choksons-CPL [only decorative ]
MK Electric [ only decorative]
Legrand
Indoor LED type fitting (600
X 600) for control room, LED
type Street light fitting & 1 X
19~22 W LED fittings for sub
Techno Electromech
Wipro
Philips
GE
Flood light Fitting
Philips
Metal halide lamps, Ballast, Venture Lighting
Igniter
GE Lighting
Philips
Mumbai
Mumbai
Chennai
Mumbai
Mumbai
Banglore
Mumbai
Meters
Analog meters
Automatic Electric Ltd.
Rishabh Instruments Pvt. Ltd.
Thane
Nasik
Baldor
Bharat Bijlee Ltd.
Crompton Greaves Ltd.
NGEF Ltd.
Siemens [I] Ltd.
Mumbai
Ahmadnagar
Banglore
Mumbai
ABB
Kirloskar Electric
Vadodara
Surat
Motors
LT motors-415V
Switchgear Panels
415V PMCC/PCC/MCC for
process application
4
L&T Ltd.
Siemens [I] Ltd.
Mumbai
Mumbai
Control & Switchgears Co. Ltd.
Intrelec
Horizon microtech pvt. ltd
L&T Ltd.
Siemens [I] Ltd.
Simatic
New Delhi
Banglore
Ahmedabad
Mumbai
Mumbai
Rittal
Banglore
Arun Rubber Industries
Cyclo Electric Co.
Jyoti Rubber Udyog
Manisha Rubber Industries
Vijay Rubber Products
Chennai
Banglore
Mumbai
Mumbai
Chennai
Connetwell
Elemex Controls Pvt. Ltd.
Wago Control
Phoenix Contact
Essen Denki
Mumbai
Vadodara
Delhi
Mumbai
Chandigarh
Teknic Controls
Balson
IEC
Mumbai
Mumbai
Mumbai
Areva T & D
BHEL
Bharat Bijlee Ltd.
Crompton Greaves Ltd.
EMCO Transformers Ltd.
Alstom Projects
NGEF Ltd.
Voltamp Tansformer Ltd.
Vadodara
Delhi
Thane
Mumbai
Thane
Allahbad
Banglore
Vadodara
AVK-SEG Controls [I] Ltd.
Prayog Electricals Pvt. Ltd.
Precise Electricals
New Delhi
Banglore
Mumbai
MLDB/MPDB
Standard Enclosure for
specific purpose
Rubber Mat for
Electric use
Terminals/ Terminal
strips /Terminal
Block
Rubber Mat for Electric use
a. Terminals
b.Terminal strips /Terminal
Block
Transformers
11/3.3/0433KV
415V CT&PT
5
Gilbert & Max Elect
Narayan Powertech
Silkaans
Vadodara
Vadodara
Mumbai
Aman Transformers Ltd.
Automatic Electric Ltd.
Aplab Ltd.
Apple System Pvt. Ltd.
Gujarat Plugin Device
Suvik Electronics Pvt. Ltd.
Vadodara
Thane
Thane
kolkata
Vadodara
Gandhinagar
ABB Ltd.
Allen Bradley (Rockwell)
Siemens [I] Ltd.
Hitachi-Hi rel Electronics Pvt. Ltd.
Larsen & Toubro (Yashkawa)
Banglore
Mumbai
Mumbai
Ahmedabad
Vadodara
Shah Engineering Works
Bombay Tubes
Riddhi Poles
India Electric Poles
Transpower Switchgear
Bajaj Electrcals
Vadodara
Mumbai
Vadodara
Mumbai
Mumbai
Mumbai
IDS Compsite
Kolkatta
Control/ Isolation
transformer
Variable Speed
Drives
low voltage Variable Speed
Drives
Lighting Poles
a. Metal Poles for normal
application
b. FRP Poles
Communication
cables
Belden
Lapp
Erection contractors
6
ABB
L&T
Joy Thomas
Sterling & Wilson
IOTEP
Rohini (subsidiary of Voltas)
Torrent
Schneider Electric (Areva)